Canadian Industrial Equipment News October 2011 by Annex Business Media

www.cienmagazine.com

OCTOBER 2011

Serving Canadian Industry Since 1940

Infrared thermometer with USB interface provides fast, easy temperature measurements. page 3

Publications Mail Agreement #40069240

Chainflex速 continuous-flex cables are offered with no minimum order or cut charges. page 3

FACTORY AUTOMATION

Stainless steel hose reel has a narrow frame for mounting in smaller spaces. page 4

plus ... focus on metalworking and machine tools, application features, new product highlights and coming events.

photo courtesy of B&R Industrial Automation Corp.

cien oct 2011 nl pg 01.indd

SURFOX weld electro-cleaning system improves weld cleaning with non-toxic alternative. page 6

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Where Do I Go for Automation Products?

omegamation.com, of Course! Your single source for process measurement and control products!

Où puis-je trouver des produits d'automatisation? Sur

omegamation.com, bien entendu!

Votre source unique en produits de mesure et de contrôle des procédés Low-Cost Compact “All-in-One” Graphical OCS OCS graphique tout en un compact, économique PLC + HMI with Data Logging API + IHM avec enregistrement des données OCS XL Series/Série Starts at À partir de $445

HE-XL102 $ 1550

HE-XE102 $445

HE-XT102 $775

Visit/Visitez omega.ca/ocsxl_series

Universal Remote I/O Modules, DIN Rail Mountable MODBUS® I/O Télémodules E/S universels montables sur rail DIN MODBUSMD E/S HE359 Series/Seríe Starts at À partir de $200 Visit/Visitez omega.ca/he359

� Connects Via 2-Wire RS485 MODBUS RTU to Any Programmable Logic Controller (PLC) � Connexion à tout automate programmable (API) par RS485 MODBUS RTU à 2 fils

FREE! te g ra tu i

Closed Loop DC Speed Control Commande de vitesse CC, boucle fermée Starts at OMDC-MD À partir de $515 Series/Série

Web Enabled Controllers Contrôleurs optimisés Web

Variable Speed DC Control Commande CC à vitesse variable

CSMSTR Series/Série $899

OMDC-250 Series/Série $299

Visit/Visitez omega.ca/csmstr

Visit/Visitez omega.ca/ omdc-250

Stepper Drives Entraînements pas à pas Visit/Visitez omega.ca/stm_series STM Series/Seríe Starts at À partir de $375

Visit/Visitez omega.ca/omdc-md

Intelligent Relays Relais intelligents EZ Series/Seríe Starts at À partir de $143

Visit/Visitez omega.ca/ezser_intrelays

Over 150 Full Color pages covering 7 product categories in automation, sanitary, temperature, electric heaters, wireless/data acquisition, pressure and flow Plus de 150 pages en couleurs couvrant les 7 catégories de produits suivantes; automatisation, sanitaire, température, éléments chauffants électriques, acquisition de donnée/sans fil, pression et débit

For Sales and Service, Call TOLL FREE

No. 101

976 Bergar Laval, Québec Canada H7L 5A1

Shop Online at

magasinez en ligne à

N° 101 Dilbert © United Feature Syndicate, Inc.

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www.cienmagazine.com october 2011

On the cover ... INFRARED THERMOMETER

october 2011 Vol. 72 No. 10 Editor and Associate Publisher Olga Markovich tel: (416) 510-5113 Publisher Michael King tel: (416) 510-5107

Omega’s new high-performance, handheld OS1327D series infrared thermometer is a non-contact temperature measurement instrument. It features adjustable emissivity, laser sighting, backlit LCD, 12:1 field of view, max/min/avg/ diff temperature monitoring, high/flow audible alarms, temperature and storage data. This product comes with a free thermocouple. Product provides fast, easy temperature measurements associated with liquids, motors, food storage and refrigerated rooms.

OMEGA info@omega.ca, www.omega.ca

Circulation Diane Rakoff tel: (416) 510-5216 Art Director Sheila Wilson Production Manager Barb Vowles Reader Service Liz Callaghan Administrative Assistant Diane Moskal Vice-President, Canadian Publishing Alex Papanou President, Business Information Group Bruce Creighton

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CONTINUOUS-FLEX CABLES

igus offers its Chainflex® continuous-flex cables at any length with no minimum order or cut charges. Chainflex® continuous-flex cables can handle tight bending radii as small as four times the outer cable diameter in dynamic applications and have been tested to validate service life over time. The range includes control data, bus, position feedback, fiber optic, coax, servo, power and robot cables.

Igus, Inc. sales@igus.com, www.igus.com

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Advertising Representatives — Canada Toronto, Ont.: Michael King, 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Head Office 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Subscription rates: Canada: $72.95 plus applicable taxes for one year, 10 issues; $117.95 for two years, 20 issues. USA: $76.95 US Funds per year, 10 issues. All other foreign: $99.95 US Funds per year, 10 issues. Single copy: $10.00. From time to time we make our subscription list available to select companies and organizations whose product or service may interest you. If you do not wish your contact information to be made available, please contact us via one of the following methods ... Phone: 1-800-268-7742; Fax: 416-510-5130; Email: privacyofficer@bizinfogroup.ca Mail to: Privacy Officer, Business Information Group, 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Editorial Purpose: Canadian Industrial Equipment News provides the answers to increased production, efficiency and profit by keeping our readers informed of the latest technological advances in products, components and maintenance materials, offering the competitive edge in today’s market. Canadian Industrial Equipment News (ISSN 03195902) is published by BIG Magazines LP, a div. of Glacier BIG Holdings Company Ltd., a leading Canadian information company with interests in business-to-business information services. “Printed in Canada. All rights reserved. The contents of this publication may not be reproduced either in part or in full without the consent of the copyright owner.” The contents of this magazine are protected by copyright and may be used only for your personal non-commercial purposes. All other rights are reserved and commercial use is prohibited. To make use of any of this material you must first obtain the permission of the owner of the copyright. For further information please contact Olga Markovich at 416-510-5113. Publications Mail Agreement No. 40069240. Return undeliverable Canadian Addresses to Circulation Dept. — Canadian Industrial Equipment News, 12 Concorde Place, Suite 800, Toronto, ON M3C 4J2. CIEN, USPS 761-830 is published monthly by Business Information Group. US office of publication: 2424 Niagara Falls Blvd, Niagara Falls, NY 14304-0357. Periodicals Postage Paid at Niagara Falls, NY. US postmaster: Send address changes to Canadian Industrial Equipment News, PO Box 1118, Niagara Falls, NY 14304. Printed in Canada.

Scan this QR code* to learn more about the G3 Manifold * Requires QR code reader.

Presenting Numatics’ G3 electronics platform with integrated graphic display. Forget flickering LEDs and maddening DIP switches! The revolutionary G3 fieldbus pneumatic valve manifold puts a plain-language display on every module, with accessible pushbuttons and intuitive menus for amazingly easy configuration and diagnostics. Another telling difference: the industry’s most flexible and cost-effective I/O distribution architecture. Identical I/O modules (digital or analog) can be used in both centralized manifolds or distributed wherever needed in your application. And our optional Auto Recovery Module (ARM) saves and reloads all configuration data to insure fast change-out. Once you've used the Numatics G3 platform with easy configuration, commissioning, and "tell it like it is" diagnostics, you won't use anything else!

USPS 761-830

ISSN 0319-5902 (Print) ISSN 1923-3663 (Online)

Member, Canadian Business Press

cien oct 2011 pg 03.indd

The only valve manifold that tells it like it is.

For product information: www.numatics.com/G3 Tel: (866) 696-1601 asconumaticscanada@emerson.com CIRCLE NO. 102 ON READER REPLY CARD

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HNY26851 CIEN_Feb2011_AdV1_HNY23461 IndustAd_CIEN 1/3/11 11:00 AM Page 1

october 2011 www.cienmagazine.com

new product highlights

HYBRID RELAYS

The RMD Hybrid Relays provide a mercury-free switching solution, suitable for controlling heating elements inside of food ovens, warmers, fryers, rotisseries and other food equipment. There is virtually no contact arcing, which results in prolonged relay life and much less emission inside of the panel. Another benefit of hybrid technology is a full amperage rating at elevated operational temperatures. The relays are fully rated up to 60°C. The RMD3H switches heaters on three legs while the RMD2H switches two poles and the third pole is directly connected between L2 and T2. Carlo Gavazzi (Canada) Inc. Gavazzi@CarloGavazzi.com, www.GavazziOnline.com

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RTD SIMULATORS

Omega’s new CL510A series are easy to operate, high accuracy RTD simulators that can check and calibrate all RTD instruments. The easy-to-read backlight display makes this product suitable for even the dark areas of a plant. With the CL510A, the user can calibrate directly in temperature (Celsius or Fahrenheit). The product is suitable for automotive, plastics and chemical industries. OMEGA info@omega.ca, www.omega.ca

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INJECTORS

You canput a price on workplace safety and efficiency. It’s the cost of a Hannay Reel. You demand a productive workplace. One that’s as compliant with safety regulations as it is efficient. And Hannay reels deliver.

• Protect your hose and cables from unnecessary damage

• Rugged durability for lifetime value • Get work done faster and

CODE-MARKING MACHINES

Sprinter introduces a new product line of band head ink code-marking machines which have multiple, separate and indexable bands to apply various alpha/numerical/symbol/date ink codes. The Sprinter Model 88 Six Band head can be used for date coding, product numbering, part identification, lot numbering and symbol identification. Each band can be independently indexed to apply a different character/symbol. The Sprinter Model 99 Date Code Band head can be used for date coding. There are four bands on these units that apply a date code. These models are suitable for intermittent motion, high speed ink code-marking applications. Sprinter Marking, Inc. sales@sprintermarking.com, www.sprintermarking.com

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info@spray.com, www.spray.com

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ROD LOCK

CADDY® Rod Lock provides a quick solution for installing electrical and mechanical systems supported by threaded rod. The system includes the CADDY Rod Lock beam clamp, channel nut and an anchor screw. Simply push the threaded rod through the mounting hole and it instantly locks into position. ERICO info@erico.com, www.erico.com

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On the cover ....

more efficiently

Our dedicated dealers know your business and will get it right the first time. To find the best reels money can buy, contact your local Hannay dealer at www.hannay.com.

STAINLESS STEEL HOSE REEL

POLYMIDE FILM Made in U.S.A.

TankJet® B and BX Injectors efficiently transform steam and cold water into high-pressure, high temperature liquid feeds for tank cleaning machines and custom-designed nozzle manifolds. For use with cold, low-pressure city water and existing plant steam, the injectors are non-intrusive and can eliminate the need for expensive pumps and heat exchangers. A liquid control valve siphons chemicals or detergents into the hot water stream and an overflow valve ensures safety and prevents accidents. The TankJet B injector can be used for liquid discharge capacities up to 129 l/min and TankJet BX can be used for liquid discharge capacities up to 416 l/min. Spraying Systems Co.

THERMLfilm® HT™ is a new advanced line of hightemperature polymide films able to withstand the fluctuating temperatures, abrasion and chemicals inherent in the printed circuit board (PCB) manufacturing process. The new product line will be available to manufacturers that need high-density barcode and alphanumeric PCB labels. All the products were tested to ensure PCB labels will remain adhered and legible throughout the manufacturing process. FLEXcon’s specially formulated topcoat provides a super smooth printing surface. The product is a suitable substrate for high density information such as data matrix codes, and provides consistent ANSI scannability. In addition, the static dissipating qualities of the topcoat minimize the risk of print voids to ensure optimum print quality and consistency. FLEXcon webmaster@flexcon.com, www.flexcon.com

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The SSN800 Series stainless steel hose reel features a narrow frame that makes it ideal for mounting in smaller spaces. With no paint to chip and no potential for rust and corrosion, these reels are suitable for the food and beverage, dairy, pharmaceutical and cosmetics industries. Typical applications include washdown, chemical transfer, portable water, food ingredient transfer and even fire protection. The SSN800 is constructed of fine grade 304 stainless frames, discs and drum. It handles ID hose from 3/4 to 1 inch and can accommodate pressures to 1000 psi and temperatures from –70°C to 204°C.

Hannay Reels

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new product highlights

www.cienmagazine.com october 2011

WORKSTATION AIR KNIVES

UNIVERSAL DUMPER

This mobile universal lifter-dumper will lift and invert up to 180°, dumping any shape or size of container desired, even a 55-gallon steel drum. Place any shape container in the specially-designed hopper and it will transport, lift to desired height, and dump or invert the container. The unit is mobile and self-propelled with variable speed control. The drive speed range is from 1 fpm to 4 mph and the steering is 90° left and right, providing a tight turn radius. It rides on 8” diameter roller bearing mounted polyurethane-coated wheels. The unit is battery powered and the lifting mast tilts forward and back. All functions are hydraulically operated. Air Technical Industries

EXAIR’s family of Air Knives have met the rigorous safety, health and environmental standards of the European Union in order to attain the CE mark. By entraining high volumes of room air, these air knife systems use less compressed air and less energy. With their small profiles they can be mounted to accommodate many industrial applications involving conveyors and webs, even in tight spaces. The Air Knife Systems are available in aluminum, stainless steel and PVDF for corrosive environments. Stock sizes range from 76mm to 2438mm and special order lengths are available. EXAIR Corporation techelp@exair.com, www.exair.com

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FIXTURES

This fixture is constructed from elements of Bluco’s modular fixturing system for welding. The five-sided welding table has a regular pattern of precision 28mm bores on accurate 100mm centers. To ensure long life, the surfaces are all hardened to 55 Rc which prevents splatter from sticking while providing abrasion and rust resistance. The locating stops and angles are also hardened and are machined with matching bores and precision slots for maximum flexibility in building fixtures. A unique positioning and clamping bolt allows for fast and accurate assembly while providing 26.5 kN clamping force. Bluco Corporation info@bluco.com, www.bluco.com

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The Arlink® 8000 Modular Workstation System is ergonomically designed to offer unlimited flexibility to accommodate changing or future needs. Suitable for a variety of applications, such as assembly, inspection, testing, rework, packaging and material transfer, the workstation is available with a supplied conveyor system or is easily integrated with an existing conveyor for high-efficiency workflow management throughout the entire production stream. Conveyors of all types, including edge rail conveyors, belt conveyors, roller conveyors and more, can be integrated with the system. Work surfaces are available in standard laminate or static dissipative. Lista International Corporation listainfo@pivot-mds.com, www.listaintl.com

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ati@airtechnical.com, www.airtechnical.com

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TEMPERATURE CONTROLLERS

AutomationDirect’s 24 VDC powered SOLO process/temperature controllers are powerful process tools offering flexibility and simplicity. Available in four standard DIN sizes, these single-loop units are equipped with a dual four-digit, seven-segment display, and offer dual output control, making them suitable for managing heat and cooling processes. The built-in autotune function with PID control feature allows for fast and easy startups. Flexible control modes include PID, Ramp/Soak, ON/OFF and Manual operation. AutomationDirect M

CMY

info@automationdirect.com, www.automationdirect.com

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LABEL MAKER

The Rhino label maker features “Hot Key” technology which saves time and increases productivity on the job by helping to format commonly used labels quickly with the touch of a button. The Hot Key technology automatically formats and sizes labels for the most-used applications such as patch panels, electrical panels, terminal-blocks, modules, wires, cables and flags, reducing the number of keystrokes and allowing the most common tasks to be performed much faster. The advanced navigation of the Rhino 5200 allows users to make an easy-to-read ABC keyboard, smart-on screen alerts, auto font size, logical prompts and an easy to use intuitive graphic interface. Newell Rubbermaid info@newellrubbermaid.com, www.newellrubbermaid.com

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new product highlights

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SNAP BLADE

Irwin® Tools has developed a new 4-Point Snap Blade that snaps on the score to create four cutting points, doubling the number of cuts made by standard carbon blades. Combining the toughness of a traditional utility blade with the versatility of a snap blade, the new blade gives instant access to a sharp new point without the hassle of having to constantly change blades. The four notches on the blade’s top edge allow for full blade extension, regardless of how many of the tips have been snapped off. IRWIN Tools info@irwin.com, www.irwin.com

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LINEAR ACTUATOR

Haydon Kerk has broadened its IDEA™ line of programmable linear actuators with a RoHS compliant, easy-to-use electronic drive and fully programmable control unit integrated with a linear actuator. The compact, versatile unit is ideally suited for equipment or systems that require a small footprint. The IDEA platform also has added the capability of communication using an RS-485 data protocol, and making the RS-485 IDEA programmable linear actuator suitable for industrial applications. The main advantage for using the RS-485 protocol, especially for industrial equipment such as stepper drives, industrial motor drives, and servo systems, is the ability for long data transmissions that exhibit excellent immunity to electrical noise. Haydon Kerk Motion Solutions info@haydonkerk.com, www.haydonkerk.com

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GASKETS CIRCLE NO.105 ON READER REPLY CARD

THERMa-PUR™ is a new industrial gasketing material for high-temperature sealing applications. The gasket has been used to seal connectors in biomass gasification, marine and land-based exhaust systems, turbochargers and mineral and fertilizer processing. Potential applications also include incineration and co-generation. THERMa-PUR™ is produced by an environmentally friendly solvent-free process and combines a unique blend of raw materials with a patent-pending fiber core. It has a flexible fiber core which makes it safer to handle by eliminating the sharp edges associated with the metal tang cores or wire mesh reinforcement of traditional hightemperature materials. THERMa-PUR™ is available in a wide range of configurations, including cut gaskets as well as Kammprofile and corrugated metal gaskets. Garlock Sealing Technologies info@garlock.com, www.garlock.com

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MULTIFUNCTION CALIBRATOR

The ergonomically designed Wahl C150 On-site Multifunction Calibrator features unique built-in “easy connect” terminals, portable and bench top flexibility, and easy to use intuitive embedded software. Fully protected with an external anti-shock rubber boot with IP 54 rating, it features five user-selectable languages, 0.0005% accuracy over 1 year, NIST traceability and HART transmitter compatibility. Featuring an elastomer keypad to protect the unit from dirt and grease, its raised keys allow the Wahl C150 to be used with gloves. Palmer Wahl Instruments info@palmerwahl.com, www.parlmerwahl.com

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On the cover ... ELECTRO-CLEANING SYSTEM

hammondmfg.com USA 716.630.7030 CAN 519.822.2960 CIRCLE NO.106 ON READER REPLY CARD

cien oct 2011 pg 06.indd

SURFOX electro-cleaning system replaces hazardous pickling pastes and improves weld cleaning with a non-toxic alternative. In a typical application, the worker fills the cleaning unit with an electrolyte cleaning solution. When switched on, the unit pumps the solution through an application pad, which simultaneously cleans and passivates the part. After the electro-cleaning process, the worker applies a neutralizing fluid to remove acid deposits. The improved Surfox system features a new application pad, which is four times more conductive than the previous one, and can clean surfaces at rates of three to six feet per minute. The controlled dispersion of the cleaning fluid also prevents waste. The Surfox system is NSF certified for use in the food industry, accepted for use in food plants in Canada and ASTM-A967 / ASTM-A380 certified for chemical passivation on stainless steel.

Walter Surface Technologies

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EXAIR Blows Away The Competition!

Save Over $1,200 Per Year By Replacing One Outdated Air Nozzle!

Air Nozzle

COMPARE

Air Consumption @ 80 PSIG

Noise Level dBA

lbs. of Force @ 80 PSIG

Yellow

29 SCFM

1.7

Orange

28 SCFM

1.7

Blue

26 SCFM

1.5

EXAIR’s 2” Super Air Nozzle

Theirs (Old Technology)

Metal (machined)

29 SCFM

1.7

• 2004 Product Of The Year Winner

• Can consume over 30 SCFM

Metal (cast)

31 SCFM

1.9

• Your choice of zinc/aluminum or Type 316 stainless steel

• Expensive – metal or plastic

EXAIR 2” Super Air Nozzle

*7.3- 30 SCFM

62-81

0.5 – 1.9

• Flexible Stay Set Hoses™, swivel fittings • No easy adjustment – wasted and magnetic bases are available compressed air • Meets or exceeds OSHA standards

• May not be OSHA safe

• Quietest flat nozzle available

• Significantly louder

• Easy to change the force and flow

• Plastic is easily broken

*Air consumption dependent upon shim size.

EXAIR’s 2” Super Air Nozzle can pay for itself in less than 15 days. Put the 2” Super Air Nozzle to work in your blowoff, cooling or drying application. We’re sure you’ll agree that it blows away the competition!

The 11510 Goldcoast Drive • Cincinnati, OH 45249-1621 Phone (800) 903-9247 • FAX (513) 671-3363 E-mail: techelp@exair.com • www.exair.com/16/42san.htm

Guarantee

EXAIR unconditionally guarantees its cataloged products for 30 days. If you are not satisﬁed for any reason within that time, you may return the product for full credit with no restocking charge.

@EXAIR

Of course, this is in addition to our Five Year Warranty.

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focus on ... factory automation

october 2011 www.cienmagazine.com

KVM EXTENDERS

Consisting of a small transmitter and receiver unit, KVM extenders allow computers and servers to be positioned in a single centralized location away from any environmental hazards, while enabling users to send keyboard, video, and touch screen or mouse signals over distances up to 400m. These cULus listed extenders are rated for use in Class I Division 2 hazardous area locations. KVM extenders act as an electronic extension cord that enables users to keep their PC hardware in a safe area, while sending signals to remote hazardous areas. KVM extenders require no setup, configuration or special software to operate. They are available in three versions to satisfy varied application needs. Pepperl+Fuchs

ROBOTIC TOOL CHANGERS ADAPTIVE CONTROL

FANUC has integrated their new iAdapt®S adaptive control solution into the CNC system for increased machine tool productivity. The iAapt®S improves material removal and minimizes cycle time by automatically optimizing the cutting feedrate based on the actual spindle load. Additionally, integration of the iAdapt®S product within the CNC now eliminates the need for mounting space, simplifying installation while improving the capabilities of the original iAdapt® product. FANUC Factory Automation fanuc.marketing@fanucfa.com, www.fanucfa.com

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info@us.pepperl-fuchs.com, www.pepperl-fuchs.us

The QC-77 Robotic Tool Changer enables robots to automatically change endeffectors or other peripheral tooling in extremely stringent food processing environments. The new tool changer includes a stainless-steel design that resists attack by organic and inorganic compounds while withstanding aggressive washdown cleaning methods used in the food industry. The unit features a directmount 100mm bolt circle to many foodhandling robots. The unique design also features a washdown-capable seal between the Master-and Tool-sides that protects the locking mechanism from the severe washdown and food handling processes. ATI Industrial Automation info@ati-ia.com, www.ati-ia.com

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WORKSTATIONS

The VisuNet Industrial KM915 and KM919 Operator Workstations enable process end users to benefit from PC-based visualization in Class 1, Div. 2 hazardous locations. They consist of a 15 in. or 19 in. monitor encased in a thin but rugged NEMA 4/4x Stainless or painted steel SlimLine housing suitable for washdown environments and one of three internal KVM extenders that enable plant operators to safely operate workstations up to 400m from the server. The workstations are well suited for use in any number of oil and gas, chemical, food and beverage, and flavor and fragrance applications. VisuNet KM9x industrial operator workstations extend control room HMI to the process floor without additional software licensing. They provide high quality video over long distances, enable users to keep computers and servers in a safe centralized location far away from any environmental hazards and reduce space requirements on the process plant floor. Pepperl+Fuchs info@us.pepperl-fuchs.com, www.pepperl-fuchs.com

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NEW SYSTEMS ADAPTIVE GRIPPER

The industrial-grade Adaptive Gripper is ideal for a wide range of applications including machine tending, fixture load/unload, high-mix part handling and kitting. It has three articulated fingers that can adapt automatically to a wide range of parts of varying size and shape. The gripper is suitable for applications requiring a single robot to handle a high mix of part types, eliminating the need for a tool changer and multiple tools. It features four operation modes, including basic, wide scissor and pinch. Its sensorless grip detection distributes pressure on up to 10 contact points, minimizing potential for part slippage. Delicate or dangerous objects can be easily handled. Motoman Robotics canadainfo@motoman.com, www.motoman.com

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6-AXIS ROBOTS

The EPSON S5-Series 6-axis robots are high speed, mid size 6-axis robots with a small footprint and advanced flexibility for even the most demanding and complex applications. S5 Series robots feature a highly rigid arm design combined with advanced EPSON Servo control technology which results in high speed smooth motion and low vibration even when high precision is needed. The enhanced slim body and compact wrist design allow for greater motion range, superior agility and less mechanical restrictions. S5 robots can easily reach into confined and restricted work spaces from many angles with smooth motion and flexibility. EPSON Robots info@robots.epson.com, www.epsonrobots.com

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Now smarter, faster and more powerful than ever before and still...

Compact dual pedestal hose reels

�

Value No one gives you more. Feature for feature: Murphy packs more in Get it done right the first time. Advanced model

A free web-based application offering secure centralized management of thickness readings

www.PosiTector.net ®

1-800-448-3835 www.defelsko.com www.reelcraft.com | 800-444-3134 CIRCLE NO. 108 ON READER REPLY CARD

cien oct 2011 pg 08.indd

MORE.

Made in U.S.A.

For a demo visit

Series DP5000 and DP7000

Murphy means

Rugged, weatherproof, ergonomic design All models include memory, statistics, HiLo alarm and a USB port Simplified paperless QA – no software required ur gage where yothe cloud meets

New!

Heavy duty power and light cord reels

info@ni.com, www.ni.com

Simple. Durable. Accurate. �

National Instruments has released two new NI cRIO-9075 and cRIO-9076 integrated chassis and controllers, which lower the cost of the NI CompactRIO platform for embedded control and monitoring applications. CompactRIO is powered by a reconfigurable I/O (RIO) and NI LabVIEW FPGA technologies and combines an open embedded architecture with a small footprint, extreme ruggedness and a wide breadth of analog, digital, motion and communication I/O modules. The new integrated systems combine an industrial 400 MHz Freescale real-time processor and four-slot chassis with an embedded, reconfigurable Xilinx Spartan-6 field-programmable gate array (FPGA) for custom timing, control and signal processing capabilities. National Instruments

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COATING THICKNESS GAGES

Series 7000

Series L4000 p

fastsales@fastestinc.com, www.fastestinc.com

Made in USA

Extra shock protection GFCI box

The Electronic Tooling System (ETS) is a modular electronic sealing device. By varying the target current, the device is scalable, providing a repeatable sealing force — ranging from a soft touch for delicate parts to a firm grip for work holding. The ETS can operate as a standalone sealing system or can be controlled via I/O or connected via serial, Ethernet or DeviceNet, delivering flexibility and ease of integration. The ETS easily integrates into most leak-test systems for manual, semi or fully automated testing. It suits a broad range of applications, including: female luer connectors, plastic molded parts, lumens and medical connections, automation — pick, test, place. FasTest

ew N

Rely on Reelcraft

New!

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430 Franklin Blvd., Cambridge, ON N1R 8G6

(519) 621-6210

Fax: (519) 621-2841

E-mail: 4nodust@nrmurphyltd.com Web Site: www.nrmurphy.com

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HANDHELD LASER SCANNER

helps get aircraft accessories to fit right the first time

Vision’s HandHeld laser scanner is being used by Lockheed Martin engineers at its Missiles and Fire Control business to assure the fit of accessories to aircraft exteriors and interiors is positioned perfectly the first time. The scanner is a powerful portable scanning device which is capable of capturing 3D geometry. The NVision HandHeld is attached to a mechanical arm that moves about the object, freeing the user to capture data rapidly and with a high degree of resolution. The scanner has helped Lockheed Martin engineers accurately measure millions of points by simply moving it over an aircraft’s surface, enabling perfect fits on first prototype iterations. “The HandHeld laser scanner is a perfect fit for this application because its ability to move freely around a part makes it possible to reverse engineer virtually any size or shape of part,” said Steve Kersen, President of NVision. The scanner is attached to a mechanical arm which moves about the object, freeing the user to capture data rapidly and with a high degree of resolution. An optional tripod provides complete portability in the field. Intuitive software allows full model editing, polygon reduction, and data output to all standard 3D packages. “An important advantage of laser scanning is that it provides accurate measurements of parts ranging in scale from the entire exterior of a commercial helicopter down to very small components,” said

The scanner is a powerful portable scanning device which is capable of capturing 3D geometry.

Stephen Rocca, manager of Mechanical Laboratories at Lockheed Martin Missiles and Fire Control. “Getting the fit correct the first time provides significant time and cost savings. Laser scanning has also improved the accuracy of the fluid dynamic models that we use to predict the effect of the accessories on flight performance,

providing a safety advantage.” In building aircraft accessories, it’s critical to determine the exact geometry of the aircraft which normally cannot be obtained from computer-aided design (CAD) models because the exact configuration varies from aircraft to aircraft. For example, aircraft interiors are populated with cables and hydraulic lines that often do not show up or show up in a different position in the CAD model. In the past, conventional measuring instruments were used to physically measure the aircraft. For example, technicians would measure the body exterior, rotor, skids, windows or doors of a commercial helicopter.

This was a very tedious process because an individual measurement had to be taken at each point. There was never enough time to take enough points to fully define the geometry so technicians frequently had to take a best guess as to the exact surface contours. The result was that the prototype often had to be reworked to get it to fit the exterior. The inherent accuracies of the manual measurement methods used in the past meant that three or four prototype iterations were typically required to obtain a good match to the aircraft. After NVision demonstrated the ability to obtain high levels of accuracy in laser scanning, Lockheed Martin purchased HandHeld scanners for both a production site and manufacturing facility. NVision, Inc. sales@nvision3d.com, www.nvision3d.com

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PLICORD EXTREMEFLEX ®

™

FOOD GRADE INDUSTRIAL HOSE

Plicord® ExtremeFlex™ sets the standard for a flexible and lightweight corrugated hose at a non-corrugated price. Easy to bend and agile around corners, the Plicord® ExtremeFlex™ Food Grade Industrial Hose complies with the FDA/USDA and 3A Sanitary Standard 18-03

ROBOTIC JOINTS

Robolink multi-axis joint modules are now available. Robolink is used for humanoid robots and other lightweight automation applications and includes a variety of options and components. These range from high-strength Bowden cables, to drive units and attachment accessories for the robot arm. The lightweight, maintenance-free and corrosion-resistant joints are made from tribologically optimized plastics. They are driven by cables and can rotate and swivel freely. A full range of mechanical accessories for attaching the robot joints and routing the Bowden cables include flange shaft blocks, interior separators to divide drive and data cables, a cable tensioning system, and a range of cable pulleys. Space-saving drive units featuring four drive motors and one housing, including cable deflectors and guides, are also available for the robolink system. igus, Inc.

For more info, call 1-888-275-4397 or visit www.goodyearep.com

The GOODYEAR (and Winged Foot Design) trademark is used by Veyance Technologies, Inc. under license from The Goodyear Tire & Rubber Company. Goodyear Engineered Products are manufactured and sourced exclusively by Veyance Technologies, Inc. or its affiliates. ©2009 Veyance Technologies, Inc. All Rights Reserved.

info@igus.com, www.igus.com

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GEARHEADS ETHERNET SWITCHES

Weidmuller has expanded their Industrial Ethernet Portfolio with the introduction of BasicLine, ValueLine and PremiumLine switches. This new series features a full line of Unmanaged, Lean Managed and Fully Managed switches with a variety of options for Gigabit, Power over Ethernet (PoE) and Media conversion. These rugged industrial switches feature IP30 rated metal housings, vibration-resistant construction and extended operating temperatures from –40°C to +60°C. Weidmuller info@weidmuller.com, www.weidmuller.com

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The Micron® AquaTRUE Planetary® Gearheads feature 300 series Stainless Steel external housings for maximum corrosion resistance and are IP67 protected to provide reliable operation and longlife in environments subject to caustic cleaning chemicals and high pressure washdown. The external housing is also round with no external seams to eliminate the potential for bacteria collection or ingress. The gearheads are available in 60, 80, 120, and 160mm frame sizes, with ratios from 3:1 to 10:1, torque capacity up to 876 Nm and precision to 13 arc-min. They are well-suited for use in washdown and/or corrosive environments such as meat/poultry slicing, beverage dispensing, medical hygienic and pharmaceutical applications, among others. Thomson Thomson@thomasonlinear.com, www.thomsonlinear.com

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TAPER

WAFER SYSTEM

The Airglide LED Wafer System is now available in a wide base version for additional stiffness and support for larger payloads up to 50kg, over travels up to 1 full meter. It is a suitable maintenance-free positioning solution for stepping or scanning applications and is particularly well suited for laser processing of LED or semiconductor wafers. Other applications include metrology or precision imaging systems which require high accuracy step positioning moves. The Airglide system is flexible in its ability to be setup as an individual precision axis, or stacked as an XY assembly. Dover

The Thred Taper machine speeds production and eliminates product failures associated with time-consuming hand wrapping. It applies PTFE tape to most fittings in seconds. Components wrapped by the machine provide a consistent seal that can be immediately pressure tested. It also provides deeper application of tape into the thread roots, resulting in a higher quality seal. Federal Process info@federalprocess.com, www.thredtaper.com

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EQUIPMENT MONITORING

The CAREview™ Version 1.0 is a means of equipment and production monitoring which is focused on monitoring and alerts for the customer and for UGT. The controls for Version 1.0 include Fanuc 0i and Fanuc 31i, which cover Studer, Walter, Blohm and Magerle machines. CAREview™ also features mobile capabilities, resulting in on-demand visibility from anywhere, anytime with a web enabled device. United Grinding Technologies info@grinding.com, www.grinding.com

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BUS COUPLER

The BK9055 Compact Bus Coupler couples EtherNet/IP with the modular Bus Terminal System from Beckhoff, which offers over 400 different signal types. The series is characterized by slim housings. When used alone it is suitable for star wiring topologies. Beckhoff Automation

MEDIA MODULES

UNIFORM CONNECTION ROBOT LOADER

This flexible robot loader was designed and built to handle bottles from boxes and trays on a filling line. Capable of handling plastic or glass bottles, the system’s automated cell is database driven to accommodate a variety of boxes and trays each with its own row and column configuration. For additional flexibility the servo axis on the robot adjusts the pitch of the tooling to match the pitch of the box and the cell is easily operated via a userfriendly touch-screen graphical HMI interface. Clear Automation inquiries@clearautomation.com, www.clearautomation.com

beckhoff.usa@beckhoff.com, www.beckhoff.com

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With the POWERLINK slave for FPGAs, B&R now offers a solution for automation component manufacturers, adding a real-time Ethernet connection to its extensive range of products. This uniform solution focuses on all products such as extremely compact sensors with very few electronic parts, powerful drives or modular I/O bus connection modules. The new Ethernet connection consists of a reference design that speeds up fast timeto-market and makes all of the features of the POWERLINK technology easy to use. The user does not need detailed knowledge of POWERLINK itself. B&R Industrial Automation Corp. office.ca@b-r-automation.com, www.br-automation.com

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Belden extends its Hirschmann product range with a digital I/O media module for the MICE family of Fast and Gigabit Ethernet switches. When version 7.0 of the “Layer 2 Professional” software is installed on the switches, this module enables signals to be sent and status messages to be analyzed with four digital inputs and outputs. An auxiliary output provides 24 VDC voltage with 3W power to control the connected components directly without an additional power source. Further features include IP20 protection class, high shock and vibration resistance and extensive immunity to electrostatic discharges and magnetic fields. Belden Inc. salescolbourg@belden.com, www.belden.com

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5006MP_3.375x4.875

STONE TUCKER INSTRUMENTS INC.

versatility by design

MBX Bristle Blaster

Bond Porous and Non-Porous Surfaces Adhesive/Sealant EP21 Epoxy System

Announcing the NEW PosiTector® Dew Point Meter

Chlor Test

PCWI High Voltage Holiday Tester

• Forgiving one to one mix ratio • Outstanding physical strength properties • Chemically resistant • Superior durability

Up to 20,000 lb. Capacity

Hamilton puts the "HEAVY" in heavy duty! With superior features like precision tapered thrust bearings and CNCmachined raceways, Hamilton's Forged Steel Casters will out perform and outlast other comparable casters. And, most are stocked for 24-48 hour PRONTO® shipment. For the best heavy duty casters, backed by the best delivery and the industry's first and only three-year product warranty....

www.masterbond.com

cien oct 2011 pg 10.indd

Canada’s #1 SOURCE FOR COATING INSPECTION and TEST EQUIPMENT

Simple. Durable. Accurate.

3 New, universal body design will accept all PosiTector DPM, Surface Profile Gage (SPG) and 6000 probes 3 Two gauge models: Standard & Advanced 3 Two surface temperature probe options: integrated, or magnetic separate 3 Both models have memory, statistics, go/no-go alarm, and USB port 3 No Software: browse gauge readings and charts using your computer’s file explorer, or upload to PosiTector.net

See our full line of Inspection and Test Products at www.stone-tucker.com 905-892-6142 • info@stone-tucker.com

Hackensack, NJ 07601 USA • +1.201.343.8983 • main�masterbond.com

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Universal body accepts all PosiTector® 6000, DPM and SPG probes.

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MACHINE-TOOL MANUFACTURER implements new cable carrier system

gus® offers, Guidelok, a horizontal guiding system designed to stop metal chips from causing abrasion and wear in long travel cable carrier applications. Guidelok holds a cable carrier’s upper and lower runs apart over long distances when they would normally glide on top of one another. This means metal debris cannot settle between the two runs and cause abrasion. The new cable carrier system is already being used successfully by one machinetool manufacturer, who replaced a heavy steel chain with Guidelok to avert potential damage from large metal chips.

The company’s latest horizontal CNCturning machine, the A-2000 4GCNC, is designed to be reliable, resilient and efficient: top requirements for lathe buyers all over the world.

increase when it comes to very large, long travel CNC-turning machines. “Gurutzpe has already built turning machines 66 feet long,” says Anitua. Safe cable guidance shouldn’t be an issue for these applications, since igus’ Guidelok cable carrier systems can cope with distances up to 164 feet. Guidelok is designed to be modular — the side troughs are optional. igus, Inc.

5,000 machines worth of experience

Tornos Gurutzpe S.A. has been in business for 52 years and has delivered well over 5,000 machines over that period. Specializing in large-capacity lathes, the company sells to customers in the United States, Europe, India and elsewhere. It supplies turbine parts for power plants, drill pipes for oil production, laminated and hydraulic cylinders. Its best-known customers include suppliers of Spanish oil company Repsol, and railroad companies SNCF (France) and RENFE (Spain), as well as elevator companies including ThyssenKrupp Elevators and U.S. company Haliburton. The company’s latest horizontal CNCturning machine, the A-2000 4GCNC, is designed to be reliable, resilient and efficient: top requirements for lathe buyers all over the world. It required a cable-carrier solution that was suitable for unsupported long travels and hot metal chips. About 30 machines leave the Gurutzpe factory each year. The company’s focus is on the durability of each machine, according to sales manager Oscar Anitua. “Even decades-old machines made by us are still operated by our customers.” An initial prototype of the new A-2000 4G CNC was delivered to a customer in the wind-energy sector equipped with two horizontal Guidelok systems running sideby-side over a distance of 44 feet.

info@igus.com, www.igus.com

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Introduction of NEW 2- and 3-Way Valves

Youʼre seeking valve solutions that include the latest technological advances — backed

Introduction of NEW Low Power Valves

Plastic more resistant than heavy steel

Longer travels for CNC-turning machines

Gurutzpe specializes in special turning machine solutions for customers with specific requirements. Currently only two manufacturers worldwide offer prismaticturning machines, for example. Gurutzpe also makes guide machines equipped with fixed or hydraulic steady rests and offering a great degree of flexibility. The company has seen market demand

by a reliable company you can trust. Look no further than ASCO. Thatʼs because ASCO has a proven heritage of providing customer-specic solutions. Like our NEW Modular Gas Valves, Hot Water & Steam

Introduction of NEW Modular Gas Valves

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With a solid base of design expertise and an

Introduction of NEW Steam & Hot Water Valves

eye to the future, you can count on ASCO to evolve and innovate for generations to come.

ASCO. ALWAYS RELIABLE.

Joaquin Orbegozo, head of electrical engineering at Gurutzpe, is convinced of the advantages of Guidelok, “The cable carriers are rugged, rigid and reliable.” He explains this to customers, “Sometimes one says, I would have liked this or that machine, but with a metal carrier cable.” Then Orbegozo explains the benefits of lighter, robust plastic cable carriers, demonstrating that they can easily tolerate the weight of a grown man. If another customer has a concern that, during the machining process, hot metal chips could eat through the plastic. Orbegozo takes a soldering iron and presses it onto the cable carrier in a few different places. “When customers see that this cannot damage the cable carrier, they are convinced.” “Plastic cable carriers have many advantages compared to metal versions.” Joe Ciringione, sales manager for Energy Chain Systems® at igus North America, confirms, “Steel is more expensive, much heavier, and less resistant to corrosion. Plastic Energy Chains® are also quicker and easier to mount, which saves customers time and money.”

Growing to meet your every need.

Introduction of Pressure Sensors

Introduction of Angle Body Piston Valves

For product information: www.ascovalve.ca Tel: (866) 696-1601 asconumaticscanada@emerson.com

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SOFTWARE SOLUTION PLASMA CUTTING MACHINES

PLASTIC WELDING KIT

The Master Proheat Plastic Welding Kit Model PH-1400WK is a self-contained, general purpose welding system which makes for fast and simple fabrication and repair of rigid and flexible plastics, auto bumpers, tarps, liners, covers, tents, inflatables and more. The kit is built around the compact, lightweight Master Proheat LCD Model PH-1400 Dial-In Electronic Heat Gun. The heat gun’s dial-in feature offers 10 degree increment temperature control from 50°C to 540°C and control of airflow from 113 to 453 l/min. The exclusive magnetic key lock-in feature makes it easy to “lock-in” proper temperature and airflow for each welding application. The kit contains an instruction manual, five attachments specially designed for welding applications that use heat and pressure: Speed welding, Pendulum welding and Tack welding, and a welding rod starter assortment for PVC, PP, ABS, HDPE and LDPE. Master Appliance Corp.

ESAB CNC plasma cutting machines are now available with Precision Hole Technology, an integrated set of systems that improve hole cutting cylindricity as well as delivering high edge quality. The new system takes advantage of gas control capabilities already available in ESAB’s m3 Plasma™ systems by capturing the best hole cutting techniques in ESAB’s new Columbus.NET programming software. Precision Hole Technology also utilizes the company’s encoder-based height control, as well as the VISION 5x series of CNCs. This new technology is available on new ESAB cutting machines and can also be retrofitted on many existing machines in the field. ESAB Welding & Cutting Products sbartholomew@esab.com, www.esab.com

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METAL SEPARATORS

New Model FF Metal Separators are suitable for inspecting materials under freefall conditions. These sensitive separators detect all magnetic and non-magnetic metal contamination including steel, aluminum, brass, copper and stainless steel - even when it is encapsulated in materials like plastic pellets. The separators provide protection for extruders, injection moulding, blow moulding and fine grinding mills. The separators offer high scanning sensitivity to all metals. When detected, metal contaminants are rejected through the “Quick Flap” reject unit, which can be rotated to match the position of the reject container. ERIEZ

fanuc.marketing@fanucfa.com, www.fanucfa.com

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eriez@eriez.com, www.eriez.com

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FLUX-CORED WIRE

sales@masterappliance.com, www.masterappliance.com

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DIRECT DRIVE SERVO PRESSES

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TUBE BENDER

Unison introduces a machine with a novel rotating tool head that allows left- and right-hand bending to be performed in one rapid and continuous automatic cycle. The all-electric tube bender has two multiple-tool heads mounted on opposite sides of a rotating frame. After bending using one or more tools on the righthand head, the head retracts and a combination of traverse and rotational movement then position the left-hand head for subsequent bending operations. The changeover can be repeated as many times as required. Horn Machine Tools

The FOCAS Automation Solution Connect (FASConnect) software solution for network distributed data management is available for FANUC CNC equipped machine tools. FASConnect is a simple distributed network solution to CNC management that is easy to use. FASConnect is FANUC CNC specific, developed for use with FANUC CNC equipped machine tools. It allows CNC data management of all the machines in the factory from any computer on the network. FASConnect was designed to address the needs of factories of any size as it is scalable from 2 to 22 simultaneous users, from 10 to unlimited CNC connections and multiple ‘servers’ are possible. FANUC FA America

SENSOR CABLES

Weld Slag Resistant POC Cables are extremely robust and flame retardant, providing long life and reliable operation in high temperature welding applications. The temperature resistant cable jacket can withstand up to 150°C and the flexible structure withstands high levels of mechanical stress, making POC cables suitable for use in weld cell locations in automotive industry applications. Pepperl+Fuchs info@us.pepperl-fuchs.com, www.pepperl-fuchs.us

sales@hornmachinetools.com, www.hornmachinetools.com

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SEYI introduces its new line of single point and double point servo presses. Offered from 88-440 tons, they are equipped with the most up-to-date direct drive servo motor and control technology, designed especially for servo stamping press applications. The servo direct drive technology eliminates down-gearing, belts and unnecessary linkages and has a short distance of transmission, helping to maximize torque distribution. A user-friendly Point-On-Demand (P.O.D.) controller provides eight preset stroke profiles such as pendulum strokes, multiple hits in one stroke, and extended dwell time, as well as free-hand programmability. SEYI America sales@seyiamerica.com, www.seyiamerica.com

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For fully automated pipe welding applications, Pipeliner® 81M, is a gas-shielded, flux-cored wire designed for hot, fill and cap pass welding on up to X70 grade pipe. Pipeliner 81M provides optimal performance during automated pipe welding applications where consistent arc length is critical. Fast-freezing slag provides a flat bead shape with consistent puddle support all the way around the pipe. Additionally, the new wire provides robust impact toughness and is capable of producing weld deposits with Charpy V-Notch impact toughness exceeding 27J at -40°C. This new Pipeliner wire is available in 1.2mm wire diameter on 10 lb. and 25 lb. plastic spools packaged in vacuum sealed foil bags. Lincoln Electric Lincoln@ultlead.com, www.lincolnelectric.com

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FIRST...

with patented technology like EZ-Coil® controlled retraction that safely recoils up to 80% slower than conventional spring driven reels.

Safety Makes $ense

BEST...

and largest selection of high quality, professional grade hose, cable and safety reels for air, water, oil and electricity in the industry.

ALWAYS...

100% pure Coxreels quality in every reel we design & build.

USA MADE - USA QUALITY - USA SUPPORT

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Industrial Literature Reviews CLAMPS, TOOLING COMPONENTS

This 688-page catalogue, in print or online, features photos and specifications of alignment pins, clamps, knobs, handles, threaded inserts, springloaded devices, supports, locators, toggle clamps, modular fixturing, chuck jaws, drill jig bushings and power workholding. www.carrlane.com Carr Lane Mfg. Co.

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FULL-LINE CATALOGUE

Valuable technical information and specification guidelines are included in a 400-page catalogue from Spraying Systems Co., the global leader in industrial spray products. The catalogue provides information on general purpose, air atomizing and automatic spray nozzles, products for automated spray control, tank wash, drying and blow-off applications and accessories such as strainers and valves. www.spray.com Spraying Systems Co.

DILBERT™ CONTROLCAT NEW HORIZONS® The DILBERT™ CONTROL CAT NEW HORIZONS® in Temperature, Pressure, Flow and More Version No. 28 contains over 150 full colour pages of state-of-the-art products separated into seven sections: Automation, Sanitary, Temperature, Electric Heaters, Wireless/Data Acquisition, Pressure/Strain/ Force, and Flow/Level/Environmental. www.omega.

ca/literature/controlcat28/ OMEGA FREE CATALOGUE CIRCLE NO. 93

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PosiTector PC POWDER CHECKER

The PosiTector PC Powder Checker measures uncured powder coatings using non-contact, ultrasonic technology to automatically calculate and display a predicted cured thickness. It helps control powder consumption to ensure adequate coverage and reduce waste. Advanced new technology allows measurement on small tubes, odd shapes and moving parts. www.defelsko.com DeFelsko Corporation FREE CATALOGUE NO. 94

NEW BEARINGS CATALOGUE

A new catalogue for igus® lines of iglide® plastic bushings, igubal® spherical bearings, and DryLin® linear bearings and guides is now available. The latest edition features a new table of contents, an easier-to-use layout, improved drawings, and a number of new or expanded product lines. www.igus.com

FREE CATALOGUE CIRCLE NO. 95

Master Appliance, the leading North American manufacturer of industrial quality heat tools for industry, has released its new Full Line Product Catalogue. The comprehensive 40-page colour catalogue clearly illustrates each product with all applicable accessories, and provides detailed descriptions, specifications, and applications for each tool. www.masterappliance.com Master Appliance Corp.

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FREE CATALOGUE CIRCLE NO. 96

igus, inc.

www.cienmagazine.com/rsc 94

CONDENSED REEL CATALOGUE

FULL LINE PRODUCT CATALOGUE

www.cienmagazine.com/rsc 96

Reelcraft Industries recently updated their Condensed Reel Catalogue showcasing Reelcraft’s best-selling line of high quality, industrial grade hose, cord and cable reels in just 12 pages. Designed for low, medium and high-pressure tasks, the applications range from air, water, oxygen/acetylene, dual welding, power and light cords, fuel and oil handling in heavy-duty chassis lubrication. www.reelcraft.com Reelcraft Industries

EXHAUST FANS, IMMEDIATE DELIVERY

N.R. Murphy carries a large inventory of industrial Exhaust Fans in a vast range of sizes. The most popular designs, arrangements and sizes are fully built and ready to ship. When an unusual requirement turns up, they have the experience and manufacturing capacity to quickly modify or build a new fan. Fan catalogue includes N.R. Murphy’s line of fans, specifications and guidelines. www.nrmurphy.com N.R. Murphy Ltd.

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FREE CATALOGUE CIRCLE NO. 98

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ELECTRICAL PRODUCT GUIDE

Hammond Manufacturing has published an all-new 500+ page catalogue. Since the last edition was published, several major new products have been launched. More than 5000 standard line items are listed with full technical details and associated dimensioned drawings. The catalogue’s structure has been organized to be

very user-friendly. Hammond Manufacturing Co. Ltd. FREE CATALOGUE CIRCLE NO. 99

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focus on ... metalworking & machine tools

MACHINING CENTRE FLANGE FACERS ISO classified as a K20 grade, the AC420K performs in cast iron roughing applications involving medium to heavy interruptions. The AC420K is a new black Sumitomo Super FF (Fine and Flat) CVD coated grade. Its ultra-thick coating layers of TiCN for wear and chipping resistance, and A12O3 layers for excellent wear and heat resistance improve conventional cast iron grade tool life. Additionally, the flat surface of the Super FF coating provides excellent chip adhesion resistance. Sumitomo Electric Carbide, Inc.

Climax heavy-duty portable flange facers can be specified for single-point machining only, for milling only, or for both milling and single-point machining. An optional grinding head allows users to achieve fine surface finishes of 0.32 ra or better. The flange facers have a safety feature that lets operators adjust the feed rate while the machine is still running without having to reach into the machine. Other features include ID or OD mounting; infinitely variable feed rates from 0.0508 to 0.889 mm/rev; tool heads that can be rotated a full 360 degrees. Climax Portable Machine Tools

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COATED CARBIDE TURNING

www.cienmagazine.com/rsc 65

cien oct 2011 pg 13.indd

www.cienmagazine.com/rsc 66

The 500S/50 Horizontal Machining Centre features a 50 taper spindle which allows for the heavy-duty cutting of small parts, as well as hard-to-cut material. The release of this 50 taper version has allowed for an increased boring capacity of 250mm diameter and the cutting of tough materials such as titanium. For enhanced precision, this machining centre employs high-load roller guides and double anchored ball screws on all three axes. It includes a cooling design where circulation of cooling oil around the ball screws, ball screw supports housings and motor mounting surfaces prevent thermal displacement. OKK CIRCLE NO. 67 ON READER REPLY CARD

www.cienmagazine.com/rsc 67

TRANSPORT MECHANISM

In the future, high feed rates and high accelerations are no longer excluded with large, heavy telescopic steel covers. Henning has developed a transport mechanism especially for this type of use, for speeds between 30 and 80 meters per minute. The transport mechanism eliminates high limit stop forces and corresponding noises in all operational positions, moving smoothly when the covers are pulled apart as well as when they come together. Hennig, Inc. CIRCLE NO. 68 ON READER REPLY CARD

www.cienmagazine.com/rsc 68

26/09/11

2:17 PM

focus on ... metalworking & machine tools

october 2011 www.cienmagazine.com

PLUNGE FINISHER TUBE FACING TOOLS

The new tube facing tools produce flat, smooth, square, burr-free, and chamferfree tube ends. Available in four different sizes, the tools feature coated tool bits with two cutting edges, built-in electronic speed regulation, and a quick change collet system that requires no tools to change sizes. Swagelok info@swagelok.com, www.swagelok.com

CIRCLE NO. 69 ON READER REPLY CARD

www.cienmagazine.com/rsc 69

The TSA line of plunge finishers provides a high gloss polish as well as aggressive deburring, grinding, and radiusing. They are highly suited for components with many contours or complex geometries as well as parts made from hard, difficult to machine alloys. The TSA plunge finishers eliminate impingement during processing and are suited for finishing gears, automotive wheels, engine and transmission parts, and profiling rollers. They feature variable speed control, vertical oscillation, and eccentric orbital movement. Rosler info@rosler.us, www.rosler.us

CIRCLE NO. 72 ON READER REPLY CARD

www.cienmagazine.com/rsc 72

VISE The Migmaster 280 Pro welding power unit is designed for heavy-duty applications. This compact MIG unit delivers weld performance with solid wires of steel, stainless steel or aluminum, as well as cored-wires with or without shielding gas. Migmaster’s wide current and voltage range allows easy optimization for a variety of filler metals and gases. The creep start system provides gradual wire feed for ultimate starts and efficient highquality welding. Migmaster is also equipped with a V/A digital meter. ESAB

The D688 vise model is designed for the high performance requirements of the latest machining centres. The D688 has the same footprint as the D675 (distance of keyway to stationary jaw is identical) so the two vises can be aligned on a vise table without problems. This allows machinists to phase in the new vise technology without making their existing vise obsolete. The D688 features an 8.8 inch jaw opening and repeatability to within 0.001 inch. It produces up to 7,068 lbs clamping force with just 80 ft. lbs. input torque. The D688 vises distribute clamping force evenly and precisely across the full jaw surface. Kurt Manufacturing Company

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WELDING POWER UNIT

sbartholomew@esab.com, www.esab.com

www.cienmagazine.com/rsc 75

TOOL ADAPTER SYSTEM

With the HT Series quick-change tool adapter system onboard, users do not need to change tooling, only the adapter and that action is accomplished with a single clamping bolt. In this way, collet assemblies can be preset outside the machine tool, then simply swapped out as needed. The HT Series reduces changeover from an average of 15-20 minutes down to about that many seconds. The tool head stays in the machine, so less probing is needed after the changeover, as well. Heimatec Inc. info@heimatecinc.com, www.heimatecinc.com

CIRCLE NO. 70 ON READER REPLY CARD

www.cienmagazine.com/rsc 70

info@cgwheels.com, www.cgwheels.com

CNC LATHES

CIRCLE NO. 73 ON READER REPLY CARD

Designed and manufactured to Mazak specifications, Mimatic live tools enhance the performance of CNC lathes. Mimatic live tool housings are machined from solid blocks of a special steel to achieve tight tolerances. Hardened and ground gears, precision ground spindle bearings and high performance seals result in extremely high accuracy, rigidity, stability and durability in turning operations. All of these holders are available with Mimatic mi, a one-hand-operated modular quickchange system, to allow the user to preset tools and reduce machining downtime. Lyndex-Nikken Inc. inquiries@lyndexnikken.com, www.lyndexnikken.com

CIRCLE NO. 71 ON READER REPLY CARD

www.cienmagazine.com/rsc 71

www.cienmagazine.com/rsc 73

BATCH BLAST MACHINES

RMT multi-tumbling batch blast machines feature a special rotary barrel design. These durable units produce excellent blast coverage and have no “pinch points” to damage even sensitive parts. The RMT also features a simple design with few moving parts ensuring high up times and low maintenance costs. Easy automation with custom-made loading and unloading equipment make integration into existing systems easy. Rosler www.cienmagazine.com/rsc 74

Event Updates Oct. 12-13, 2011 – Crane & Rigging Conference, Fantasyland Hotel, Edmonton, AB www.craneandriggingconference.com

Manufacturing Week and Weld Expo 2012, Toronto Congress Centre, Toronto, ON (888) 3227333; www.sme.org

Oct. 17-20, 2011 – Canadian Manufacturing Technology Show, Direct Energy Centre, Toronto, ON (888) 322-7333; www.cmts.ca

May 14-16, 2012 – Montreal Manufacturing Show 2012, Place Bonaventure, Montreal, PQ (888) 322-7333; www.sme.org

March 20-22, 2012 – Canadian

cien oct 2011 pg 14.indd

Equator™ is a radical new alternative to traditional dedicated gaging. The patented design is capable of high-speed comparative gaging for inspection of high-volume manufactured parts. It is a lightweight, fast and highly repeatable gage that operators can use with “pushbutton” simplicity. Equator can switch between parts in seconds, suitable for flexible manufacturing processes or accepting parts from multiple machines. Based on an easily scalable and adaptable “parallel kinematic” structure, Equator’s unique patented principle allows high speed scanning and rapid moves between features, while retaining stiffness that delivers impressive point to point repeatability, critical for accurate gaging. Renishaw (Canada) Limited

The new Nissin HBM BHP130-3.5 Series Horizontal Boring and Milling Machine is rigidly designed for accurate and tough prolonged cutting. The heavy, high quality cast iron construction is complemented by the scale feedback of the worm and wheel. Large worktables, featuring nine T-slots, simplify work fixturing. Its extra-wide solid boxways, precision finished using SNK’s “Mirror Surface Finish” technology, easily accommodate the largest parts. Oversized ball screws on all linear axes provide consistent precise positioning in the most demanding machining applications. The combination of a robust design, thermal compensation and scales on axes results in high accuracy. The HBM 130 Series’ high-powered boring spindle (5.1” diameter) performs at speeds from 5 to 3,500 rpm and travels within a 7.08” milling spindle to provide a full 90.5” stroke. A built-in rotary table provides a fifth axis of operation and positioning control within 0.001 degree. SNK America

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GAGING SYSTEM

dafydd.willams@renishaw.com, www.renishaw.com

dbasten@snkamerica.com, www.snkamerica.com

www.cienmagazine.com/rsc 78

www.cienmagazine.com/rsc 76

Index of Advertisers

info@rosler.us, www.rosler.us

CIRCLE NO. 74 ON READER REPLY CARD

www.cienmagazine.com/rsc 77

HORIZONTAL BORING & MILLING MACHINE

METAL SURFACE SANDER

CGW-Camel is introducing a metal surface drum sander and flap wheel drum line for large scale metal finishing. Made with electronic controls, a soft start feature and a variable speed dial, the flap drum sander is engineered to not bog down while making shadow-free finishes. The sander also has an overload protection feature and high-speed capacity for longer working life. The flap wheel drum line consists of four types of 4-inch by 4-inch drums with keyhole arbors. The four drums are coated aluminum oxide drums, zirconia aluminum oxide drums, interleaf and non-woven drums. CGW-Camel Grinding Wheels

workholding@kurt.com, www.kurt.com

RS# ADVERTISER . . . . . . PAGE # RS#

ADVERTISER . . . . . PAGE #

102

ASCO Numatics Canada . . . . . 3

103

Hannay Reels . . . . . . . . . . . . . 4

115

ASCO Valve . . . . . . . . . . . . . 11

112

Masterbond . . . . . . . . . . . . . 10

105

BRECOflex, Co. L.L.C. . . . . . . 6

110

NR Murphy Inc. . . . . . . . . . . . 8

116

Cox Reels . . . . . . . . . . . . . . . 12

101

Omega . . . . . . . . . . . . . . . . . . 2

109

DeFelsko . . . . . . . . . . . . . . . . . 8

119

Ontario Power Association . . 15

104

EEPC, The India Show . . . . . . . 5

108

Reel Craft . . . . . . . . . . . . . . . . 8

107

Exair Corporation . . . . . . . . . . 7

120-123 Spraying Systems . . . . . . . . . 16

111

Goodyear . . . . . . . . . . . . . . . . 9

114

Stone Tucker Instruments Inc. 10

113

Hamilton Casters . . . . . . . . . 10

117

Vac-U-Max . . . . . . . . . . . . . . 12

106

Hammond Manufacturing . . . 6

118

Vi Cas Mfg. . . . . . . . . . . . . . 12

26/09/11

3:05 PM

SAVING energy makes sense —business sense.

You’re always looking for new ways to control your operating costs. Energy use is no exception. Your local electric utility has a range of energy-efficient solutions tailored to businesses. Small businesses may be eligible for incentives to upgrade their lighting. Commercial, agricultural and industrial Your local electric utility operations can tap into funding for lighting, process and equipment upgrades, as offers incentives for: well as for energy audits and shifting energy usage away from peak demand times. Big or small, every Ontario business can benefit.

Find out more by contacting your local electric utility or visit saveonenergy.ca/business

• • • •

Energy-efficient lighting Shifting energy use Equipment upgrades Energy audits

Subject to additional terms and conditions found at saveonenergy.ca. Subject to change without notice. A mark of the Province of Ontario protected under Canadian trade-mark law. Used under licence. OM Ofﬁcial Marks of the Ontario Power Authority. CIRCLE NO. 119 ON READER REPLY CARD

cien oct 2011 pg 15.indd

26/09/11

2:19 PM

REMOVE STUBBORN RESIDUES FROM LARGE TANKS WITH TANKJET ® 360 This powerful fluid-driven unit removes even the stickiest of residues quickly and efficiently. TankJet 360 provides better impact over the entire pressure range to ensure thorough cleaning. Plus, high-impact cleaning shortens cycle times so tanks are returned to service more quickly. For use with tanks up to 100’ (30 m) in dia. tankjet.com/tj360

CIRCLE NO. 120 ON READER REPLY CARD

MOTOR-DRIVEN TANK DEPENDABLE CLEANING OF TANKS UP TO 80’ (24.4 M) TankJet AA290 and AA190 tank cleaners use air or electric motors to drive high-impact solid stream nozzles and reliably clean tanks day in and day out. Motors are positioned outside the tank for long wear life. Plus, motor performance can easily be monitored through plant control systems. tankjet.com/tj290

A chemical producer needed to thoroughly clean 4’ x 4’ stainless steel totes between uses. The residue in the totes was allowed to air dry before cleaning and was extremely difficult to remove.

CIRCLE NO. 121 ON READER REPLY CARD

DOZENS OF OPTIONS FOR MEDIUM- AND LOW-IMPACT CLEANING AND RINSING OF TOTES AND TANKS Our extensive line of TankJet products includes rotating tank cleaners, stationary nozzles and free-spinning nozzles and spray balls. Choose from many styles, spray coverages, materials, capacities and more. For use with tanks from 2 to 80’ (0.6 to 24.4 m) in dia. tankjet.com

The TankJet AA190 motor-driven tank cleaner and AutoJet® Fluid Delivery System provide powerful, high-impact cleaning of all interior surfaces. Operating at high pressures and low flow rates, the stubborn, dried-on residue is completely removed in just 10 minutes.

The results: • Cleaning time reduced from 40 minutes to 10 minutes – a 75% reduction • Eliminated the need for an outside cleaning contractor – saving US $30,000 per month • System cost recouped in less than one month Learn more about this solution and how we can generate results for you at spray.com/results.

UniqUELy qUaLifiEd to GEnEratE rESULtS:

CIRCLE NO. 122 ON READER REPLY CARD

Unmatched Global Engineering, Manufacturing and Technical Support Nozzles | Control Systems | Headers & Injectors | Research & Testing 800.95.SPray CIRCLE NO. 123 ON READER REPLY CARD

cien oct 2011 pg 16.indd

28/09/11

2:18 PM

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