Canadian Packaging September

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COMING CLEAN Heavy-duty automatic bagging machinery gives industrial laundry operator a clear edge in packaging line productivity Story on Page 18
Show Preview Sept. 11-13, 2023 Starts Page 31 CANADIANPACKAGING.COM SEPTEMBER 2023 / $10.00 SERVING CANADA’S PACKAGING COMMUNITY SINCE 1947 PACKAGE DESIGN Page 23 AUTOMATE NOW Page 27 CANNABIS PACKAGING Page 47
FROM LEFT: MARIO FERRON, DIRECTOR OF OPERATIONS, BLANCHELLE ANDRE STRUL, TERRITORY MANAGER, PAXIOM GROUP

Helping you bring your best products to market.

Delivering Results. With Heat and Control, you have a partner with the scale to support your success, the innovation to advance your operations, and a commitment to quality that will help you offer better products for consumers.

COMPLETE SNACK PACKAGING SOLUTIONS

• Accumulation

• Horizontal motion conveying

• Incline, belt and bucket conveyors

• Filling and multihead weighing

• Bagmaking and casepacking

• Checkweighing and seal checking

• Foreign object and defect inspection

• Controls and information systems

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We are successful when you are successful. That’s why we apply creativity, engineering excellence, and determined perseverance to every project to help our customers get the performance their business demands—whether measured by flavor, efficiencies, sustainability, improvement, or innovation.

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Sep. 11-13, 2023 Booth C-1623, Central Hall Las Vegas Convention Center Las Vegas, NV USA

info@heatandcontrol.com | heatandcontrol.com

LOOKING BACK. PRESSING FORWARD. ALWAYS INNOVATING.

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Videojet 1580 C Continuous Inkjet Printer Experience breakthrough soft-pigmented printing technology Discover more at videojet.com/1580C The contrast printer that performs and behaves like a dye-based printer ©2023 Videojet Technologies Inc. All rights reserved. Videojet Technologies Inc.’s policy is one of continued product improvement. We reserve the right to alter design and/or specifications without notice.
2 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM #ReadyToWork • 24 hours per day • No vacations • No workers comp • No insurance • No sick days • No PTO Starting* at: $14 per hour single shift $7 per hour double shift $4.66 per hour triple shift 1.833.4PAXIOM   PaxiomGroup  PaxiomXperience Learn more at paxiom.com Pre-roll Weighing FillingBaggingWrappingCappingSealingLabelingCartoningFormingPackingPalletizing USA • CANADA • ITALY PKR-Delta Watch the Full Video Here *Investment adjusted to approximate hourly wage over 5 years Vision Guided Pick & Place Cell

CLEAN SLATE

Industrial laundry operator achieves immediate productivity boost at its new facility with installation of a giant-sized automatic vertical bagging system.

FEATURES

23 Private Matters

Leading Canadian grocery retailer leverages outstanding package design to grow its private brands portfolio.

27 Value Proposition

Packaging machinery manufacturer deploys diverse automation technologies to make its cartoning machinery more flexible.

31 Predictable Outcomes

35 Pet Projects

36 Fresh New Ideas

37 Higher Expectations

39 Show & Tell

A sampling of the exciting new technologies to be displayed at the PACK EXPO Las Vegas 2023 exhibition next month.

47 Trusting the Process

A brief preview of the upcoming Process Expo food processing exhibition in Chicago next month.

49 High Stakes

Investigating the current packaging trends in the recreational cannabis business.

September 2023 · CANADIANPACKAGING 3 CANADIANPACKAGING.COM September 2023 Vol. 76, No. 7 canadianpackaging.com ISSN 0008-4654. Canadian Packaging is published 10 times per year by Annex Business Media. Canada Post Publications Mail Agreement No. 40065710. Return undeliverable Canadian addresses to: Circulation Department, 111 Gordon Baker Rd., Suite 400, Toronto, ON M2H 3R1. No part of the editorial content in this publication may be reprinted without the publisher’s written permission. © 2023 Annex Publishing & Printing Inc. All rights reserved. Opinions expressed in this magazine are not necessarily those of the editor or publisher. No liability is assumed for errors or omissions. All advertising is subject to the publisher’s approval. Such approval does not imply any endorsement of the products or services advertised. Publisher reserves the right to refuse advertising that does not meet the standards of this publication. Printed in Canada. DEPARTMENTS NEWSPACK 6-8 Packaging news round-up. NOTES & QUOTES 10-11 Noteworthy industry briefs. FIRST GLANCE 12 New packaging solutions and technologies. ECO-PACK NOW 14 Sustainable packaging innovations. IMPACT 15 A monthly insight from PAC Global EVENTS 53 Upcoming industry functions. PEOPLE 55 Career moves in the packaging world.
COVER STORY 18
COLUMNS FROM THE EDITOR 4 George Guidoni Microplastics pollution a looming crisis. CHECKOUT 56 Sawyer Lewis Joe Public speaks out on packaging hits and misses. 18 37 27 ON THE COVER Blanchelle director of operations Mario Ferron and Paxiom Group’s territory manager Andre Strul share a light moment in front of the toweringVerTek 2400 vertical bagging
at
new Masouche
WeighPack Systems.
machine installed
Blanchelle’s
facility by

Microplastic pollution a looming crisis in search of macro solutions

SEPTEMBER 2023 | VOLUME 76, NO. 7

Reader Service Print and digital subscription inquires or changes, please contact Angelita Potal, Customer Service

Tel: 416-510-5113 apotal@annexbusinessmedia.com

Mail: 111 Gordon Baker Rd., Suite 400, Toronto, ON M2H 3R1

Senior Publisher Stephen Dean | (416) 510-5198 SDean@canadianpackaging.com

3 MILLION

Metric Tonnes

An estimated volume of microplastic ocean pollution by 2040

Sometimes it’s the little things that kill. Typically measuring less than five millimeters, the so-called microplastics are both little and potentially lethal, or at least exceedingly harmful to human health, animal welfare and the plant’s overall well-being.

And according to a new report from leading Chicago-based research intelligence firm PreScouter, the packaging industry must bear a lot of responsibility for its part for creating a global microplastics pollution crisis that is sorely in need of some serious clean-up.

Released earlier this year, the new Microplastics in Industry report clearly identifies packaging as being one of the four major industrial contributors to the microplastics overkill, the other three being cosmetics, textiles and paints.

In 2016, microplastic pollution accounted for 1.3 million metric tonnes, the report notes, representing 11 per cent of total ocean plastic pollution. If left unaddressed, microplastic ocean pollution is predicted to reach three million metric tonnes by 2040.

And while regulatory agencies have expressed concerns about the hazards associated with microplastics, the report’s authors acknowledge, a complete understanding of their impact on human health and the environment is still evolving.

While that may be true, that is hardly an excuse for not taking early remedial action to stave off what could well turn out to be a looming global health catastrophe down the road.

“Microplastics are being talked about as ‘the next forever chemicals’ based on raising health and safety concerns,” says PreScouter’s technical director Marija Jovic. “Although there is more research needed to fully understand these concerns, some regulations in countries across the globe are already in place.

“Therefore, it is important to think about mitigating microplastics in order to keep the company’s reputation and revenue,” Jovic states.

As the PreScouter report points out, “Microplastics are considered an emerging persistent pollutant of diverse shapes, sizes, and chemical compositions and are found from Mount Everest to the deep

sea and within wild animals and humans.

“They are produced because of commercial product development as well as the breakdown of bigger plastics,” the study points out. “Microplastics have been found to accumulate in the bodies of organisms and can cause physical harm, as well as potentially release toxic chemicals into the environment.”

According to the report, about 32 per cent of the 78 million metric tonnes of plastic packaging produced worldwide annually ends up in the oceans, providing huge continuous feedstock for microplastics proliferation

“Many packaging materials degrade overtime into smaller and smaller fragments—producing microplastics that are released into the environment during use, disposal or recycling,” PreScouter notes.

While the sheer volume of packaging plastic-based materials that are produced and used globally makes it difficult to implement large-scale solutions that can effectively reduce microplastic pollution, the PreScouter report suggests that further advances in biodegradable and compostable plastic packaging can help alleviate the problem in the future.

But even without such dramatic technological leaps, there are various measures that companies can take at different points in a package’s life-cycle to minimize its microplastics footprint.

The study cites the example of Nestlé’s new range of Yes! snack bars—packed in paper wrappers coated with a biodegradable polymer—as a noble “upstream” measure for minimizing microplastics waste. Conversely, timely “downstream” measures can be equally effective.

“For example, Filtro produces washing machine filters that can capture up to 90 per cent of microfibers released during the laundry cycle,” the report notes.

While not every measure may be suitable for every particular application, there can be no disagreement that microplastics pollution in an issue we can only continue to ignore at a great peril.

Editor George Guidoni | (416) 510-5227 GGuidoni@canadianpackaging.com

Account Coordinator Barb Comer | (888) 599-2228 ext 210 bcomer@annexbusinessmedia.com

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President/COO

Scott Jamieson SJamieson@annexbusinessmedia.com

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DISCLAIMER: No part of the editorial content of this publication may be reprinted without the publisher’s written permission. ©2023 Annex Publishing & Printing Inc. All rights reserved. This publication is for informational purposes only. The content and “expert” advice presented are not intended as a substitute for informed professional engineering advice. You should not act on information contained in this publication without seeking specific advice from qualified engineering professionals. Canadian Packaging accepts no responsibility or liability for claims made for any product or service reported or advertised in this issue. Canadian Packaging receives unsolicited materials, (including letters to the editor, press releases, promotional items and images) from time to time. Canadian Packaging, its affiliates and assignees may use, reproduce, publish, republish, distribute, store and archive such unsolicited submissions in whole or in part in any form or medium whatsoever, without compensation of any sort.

We acknowledge the [financial] support of the Government of Canada

4 CANADIANPACKAGING · September 2023
FROM THE EDITOR

Many players, one team.

Many players working hard to ensure the productivity, safety, and sustainability of our machines are always at their best. One team dedicated to providing exemplary service — every time.

www.syntegon.com

Visit us in Las Vegas! PACK EXPO
C-2800

Beloved rice brand serves up a hearty mix of good-for-you medleys

For Canadian rice lovers, nothing beats the convenience and simplicity of the Ben’s Original brand of ready-to-heat seasoned rice mixes, manufactured by Mars Canada in Newmarket, Ont.

And that bond can only get stronger still with last month’s launch of Ben’s Original 10 Medley —a new range of grain and vegetable medleys to supercharge Canada’s favourite instant rice dishes with even

more nutrition, taste and value.

“For more than 70 years, Ben’s Original rice varieties have been the cornerstone of meals around the table,” says Eric Huston, general manager at Mars Food and Nutrition Canada

“The launch of Ben’s Original 10 Medley provides a wholesome selection of vegetables, grains, legumes and herbs in each meal without compromise on taste, nutrition, value or convenience.”

The new Ben’s Original 10 Medley gets its name from the hearty mix of 10 different grains,

vegetables, legumes and herbs that come together with the convenience of Ben’s Original ready to heat products for a nourishing, high-fiber dish.

Each 240-gram, BPA -free pouch has enough flavor and variety to be enjoyed on its own, easily round out a meal, or put a new spin on leftovers to help save on groceries and food waste, according to Mars.

Moreover, every pouch of Ben’s Original 10 Medley has at least 10 grams of fiber from diversified sources and 10 grams of protein to help maintain a

balanced diet while supporting good gut health.

The Ben’s Original 10 Medley is available in Canada in four internationally inspired flavors and combinations:

• Chinese Style Five Spice: A mixture of brown rice, barley, carrots, sweet corn, green peas, French beans, ginger, red bell pepper, onion, garlic and green chili.

• Caribbean Style: A mélange of barley, brown rice, carrots, bell pepper, tomatoes, red kidney beans, black beans, onion, garlic, parsley, thyme and oregano.

• Smoky Southwest: A blend of barley, brown rice, sweet corn, red kidney beans, jalapenos, black beans, tomatoes, red bell pepper, onion, garlic, and coriander.

• Tomato & Herbs: A medley of barley, brown rice, French beans, green peas, tomato, red and green bell peppers, onion, basil, garlic, oregano and chickpeas.

Inspection systems from Fortress Technology are designed to catch contaminants, reduce waste, spot product defects, comply with weight legislation and reduce production downtime - wherever in the world you manufacture or export to. Learn more about our equipment at Pack Expo Las Vegas at BOOTH 4303!

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NEWSPACK
September 2023 · CANADIANPACKAGING 7 CANADIANPACKAGING.COM www.reiser.com Reiser Canada • Burlington, ON • (905) 631-6611 Reiser • Canton, MA • (781) 821-1290 Reiser UK • Milton Keynes, Bucks • ( 019 08) 585300 2023 Maximize product shelf life with Reiser form/fill/seal packaging n Wide range of versatile machines produce high-quality vacuum, MAP and VSP packages n High-speed production n Superior seals eliminate leakers and returns n Simpler, better, faster packaging n Backed by Reiser’s industry-leading service and support Watch live demonstrations of industry-leading Reiser form/fill/seal packaging machines October 23-25, 2023 | Chicago, IL | Reiser Booth 4451

New state-of-the-art press gives Beneco Packaging renewed competitive edge Manufacturing custom paperboard packaging for the Canadian market, Beneco Packaging strives to provide its customers with the utmost print quality, competitive pricing, and unrivalled turnaround times.

The company’s highly efficient operation boasts an impressive seven die-cutters and six folder-gluers across its two production facilities near Toronto, Ontario.

To further boost its efficiency and print capacity, Beneco recently installed a new Speedmaster CX 104-7+L press, equipped with Prinect Inpress Control 3, from Heidelberg at its new location in Cobourg, Ont.

The new press, together with Beneco’s Speedmaster CX 102 installed in 2018, are amongst Heidelberg’s highest performing presses in their category worldwide.

“We provide a unique solution to the market,” says Carol Jiang, president of Beneco Packaging. “Small companies can’t compete

with us on pricing and delivery dates, and large companies can’t match our run length flexibility.

“Having the right equipment plays a key role in this,” Jiang states.

Previously only equipped with a six-color Speedmaster CX 102 with UV curing at its Scarborough (east Toronto) location, the company could no longer keep up with the increasing demand from its food packaging customers.

Pleased with the speed, value, and versatility of its CX 102 purchased in 2018, Beneco installed a new seven-color CX 104 at the end of 2022—doubling its print capacity.

Thanks to its 15,000-sph (sheets per hour) running speed, the press is very cost-effective for the company’s medium to long runs and, according to Jiang, also gives the company the flexibility for short runs due to its efficient make-readies.

Equipped with Heidelberg’s latest autonomous Push-to-Stop technology, AutoPlate Pro feature, and its new operating philosophy called the Heidelberg User Experience (UX), Beneco’s new CX 104 ensures short make-ready times and the best possible support for press operators throughout the press run

“We’re able to consistently run the press at top speed while maintaining superior print quality,” says Jiang.

The presses’ superior performance, according to Jiang, stem from how Beneco decides to run and schedule the machines.

“It’s our team and Heidelberg’s team working together to reduce downtime and improve productivity,” she states.

Maintaining a high level of efficiency is also key to helping the company reduce costs and enables Beneco to pass these savings onto its customers.

Beneco experiences further efficiency gains thanks to Prinect Inpress Control 3, the industry’s leading inline spectrophotometer that measures and controls color and registers on-the-fly at any speed, delivering the first measurable result in less than 60 sheets.

“We can’t afford downtime,” Jiang says, “so it brings us peace-of-mind knowing they (Heidelberg team) are always making sure that we can keep our machines running.”

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NEWSPACK
Beneco Packaging owner Carol Jiang and the Cobourg plant’s packaging team in front of the new Speeedmaster CX 104 press.

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Calgary-headquartered

NOVA Chemicals

Corporation has announced a significant capital investment into its first mechanical recycling facility in Connersville, Ind., for process postconsumer plastic films to produce the company’s SYNDIGO range ofr ecycled polyethylene (rPE) resins at a commercial scale as early as 2025. Expected to create 125 new local jobs, the new plant will be operated by Novolex Holdings, LLC, developer of packaging products for foodservice and industrial markets, with the facility expected to reach its full manufacturing capacity of 100 million pounds of rPE per year by 2026. “NOVA Chemicals continues to show clear leadership in reshaping plastics for a better, more sustainable world,” says NOVA Chemicals president and chief

executive officer Roger Kearns.

Located on 186 acres, the 1.7-millionsquare-foot manufacturing plant has been formerly used for automotive parts manufacturing and cabinet making, and the new recycling facility will occupy approximately 450,000 square feet, according to NOVA Chemicals. “We are committed to helping our customers achieve their recycled content goals through a variety of business models, and we look forward to making more announcements like this as we work to enable a low-carbon, zero plastic waste future,” states Kearns.

Thailand-based plastics group

Indorama Ventures Public Company

Limited says it has completed the expansion of its recycling facility in

Brazil—increasing its annual capacity from 9,000 to 25,000 tonnes of PET (polyethylene terephthalate) plastic made from post-consumer recycled (PET-PCR) material. Located in Juiz de Fora, Minas Gerais, the project is part of Indorama Ventures’ Vision 2030 ambition to continue building a sustainable global company, including spending US$1.5 billion to increase its recycling capacity to 50 billion PET bottles per year by 2025. According to Indorama, the project was made possible with the ‘Blue Loan’ funding program of the International Finance Corporation (IFC), a member of the World Bank, which has committed US$300 million in funding to Indorama Ventures with the objective of increasing recycling capacity and diverting plastic waste from landfills and oceans in Thailand, Indonesia,

Philippines, India and Brazil—countries which are most at risk from plastic waste in the environment. “It is extremely gratifying to leverage the IFC’s generous funding to invest in important projects that build on Indorama Ventures’ industry leadership in sustainability,” says Indorama Ventures deputy group chief executive officer DG Agawal. “We are grateful to IFC for this blue loan reinforcing Brazil’s importance as a leader in sustainability, and which also recognizes the excellence and potential of our recycling operations.”

FUJIFILM North America Corporation, Graphic Communication Division, has announced a distribution partnership with Miamisburg, Ohio-based Kongsberg Precision Cutting Systems (Kongsberg PCS),

10 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM SENSORS: Inductive and Capacitive Proximity Sensors • Photoelectric Sensors • Level Sensors • Ultrasonic Sensors • Magnetic Sensors • Limit Switches • Safety Interlocks CARLO GAVAZZI has the solution for your application needs, whether it’s our industry leading solid state relays, energy meters, contactors, motor controls, monitoring relays or sensors, now available with IO-Link communications. Contact us today, and one of our field sales representatives will show you why we are one of the fastest growing automation companies worldwide. We’ll even provide a free evaluation sample to qualified customers. GavazziOnline.com • 888.575.2275 • Gavazzi@CarloGavazzi.com USA Tel : 8 47 . 46 5. 6 10 0 Canada Tel : 8 88.57 5 .2 27 5 Mexico Tel: 55 53 73.7042 ww w.Gavazz i O nlin e .c om • Info@Ca r loGavazzi.co m twitter.com/CarloGavazziNA facebook.com/CarloGavazziNA Visit our website for downloadable data sheets, brochures and pricing: www.GavazziOnline.com Brazil Tel: 55.11.3052.0832 youtube.com/user/CarloGavazziNA https://www.linkedin.com/company/carlo-gavazzi_2 CARLO GAVAZZI A utomation Components CARLO GAVAZZI A utomation Components CARLO GAVAZZI A utomation Components Innovative Automation Solutions SWITCHES: Solid State Relays • Contactors and Overloads • Soft Starters • Definite Purpose Contactors • Mini Circuit Breakers • Electromechanical Relays • Pushbuttons and Pilot Devices CONTROLS: Energy Meters • Current Transformers • Transducers • Power Supplies • Panel Meters • Time Delay Relays • Current-, Voltage- and Phase Monitoring Controls CPK_CARLO GAVAZZI_future .indd 1 2023-03-23 7:53 AM
NOTES & QUOTES

whereby FUJIFILM will distribute and sell all Kongsberg PCS digital cutting systems across the U.S. and Canada. “Kongsberg PCS is highly regarded as one of the most reliable, innovative finishing/cutter device manufacturers in the wide format market,” say Toyoyuki (Tommy) Katagiri, division president at the Graphic Communication Division in Hanover Park, Ill. By partnering with Kongsberg PCS, Fujifilm customers will have direct access during the purchase process to Kongsberg cutting system solutions for multiple materials, including folding cartons and packaging, labels and decals, POP displays, banners, wall graphics, aluminum signs and flexo plates. Says Katagari: “This partnership demonstrates Fujifilm’s commitment to a ‘whole solution’ approach whereby we are with our customers from start to finish—offering complete printing and finishing solutions in one easy-toimplement package.”

St. Lous, Mo.-headquartered beverage packaging products group TricorBraun has completed the acquisition of CanSource, a leading

provider of can packaging and related services headquartered near Denver, Co. Founded in 2011, CanSource is a leading provider of brite, shrinksleeved, and printed cans to the craft beer, wine, spirits and non-alcoholic beverage markets, operating four locations across the U.S. “Our acquisition of CanSource—a company known for exceptional quality, hands-on service, and reliability— enables us to provide beverage customers across North America with expanded offerings and services, and more sustainable packaging options,” says Brett Binkowski, president of TricorBraun, North America. “We welcome the CanSource team to the TricorBraun family, and we look forward to investing in the company’s continued growth.”

Global packaging products group Amcor has been awarded two AmeriStar awards from the Institute of Packaging Professionals (IoPP) for its McCoy dunnage-free IBC liners for bulk liquid aseptic products, and the Perflex S grab-n-go shrink bags for meat and poultry. “We are honored to be

recognized for Amcor’s innovative applications and design achievements by the IoPP,” said Brian Carvill, vice-president of research and development at Amcor Flexibles North America in Neehan, Wis. “Our capabilities in material science, packaging technologies, and our strong commitment to solving complex performance needs and sustainability challenges creates cost-saving opportunities for brands and more convenience for consumers.” According to Amcor, the company’s 330-gallon McCoy dunnage-free bulk container liner reduces waste and costs, while enhancing sustainability, as the combination of co-polymer blends and decreased materials per ply makes the package less susceptible to pinhole leaks and flex-cracking during transit. For its part, the new Perflex S shrink bags with integrated grab-n-go

handles eliminate the need to use plastic netting with a clipped loop, which previously was the only option to provide a handle to carry heavy products such as turkeys.

Industrial engineering services and products supplier Endress+Hauser Canada of Burlington, Ont., has appointed Contro Valve Equipment Inc. as a full-service channel partner for select sales territories in Ontario, Quebec and the Atlantic provinces. “Contro Valve is recognized throughout the process sector for its wellrespected brand and close ties to customers,” says Anthony Varga, general manager of Endress+Hauser Canada. “It has a strong technical instrumentation background, which is important to us, and a significant presence in key industries that are cornerstones of our business. Contro Valve has the facilities and expertise to serve the needs of our customer base and help it grow.” Headquartered in Brossard, Que., near Montreal, Contro Valve has a network of over 140 employees operating from nine sales offices and five service locations.

September 2023 · CANADIANPACKAGING 11 CANADIANPACKAGING.COM She ran 189K straight. Without a single break. For more information visit us at: sewcan.ca CPK_SEW Eurodrive_April23_CSA.indd 1 2023-03-29 9:33 AM
12 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM

PLENTY OF POWER

Built to power pumps, fans, compressors, hoists, winders and similar equipment in harsh environments, the new severe-duty SIMOTICS SD200 motors from Siemens Digital Industries are now available in frame size 440 to provide high productivity and energy-efficient operation in all torque ranges. With output ranges from 75 HP to 800 HP, the low-voltage motors feature cast-iron frame, end-shields, fan guard and the easy-access oversized terminal box, with zinc-plated hardware, epoxy paint and stainless-steel nameplates also ensuring long life and easy identification in the field, while optional features include IP56 ingress protection, encoders, brakes and blowers. A unique offset rotor bar provides improved efficiency, according to Siemens, while larger bars and end rings reduce resistance. Each die-cast aluminum rotor assembly is dynamically balanced for extended bearing life and includes a high-strength C1045 carbon steel shaft for maximum performance. Premium C5-grade steel laminations and copper magnet wire are standard.

THE PAPER TRAIL

Developed in response to growing consumer demand for recycled content in consumer packaging, the new

PaceSetter Rainier coated recycled paperboard (CRB) from Graphic Packaging International offers many of the characteristics of solid bleached sulfate (SBS) in combination with recycled content, while providing improved surface smoothness for enhanced printability and tactile performance for truly stand-out printed packaging. Initially available in 12-pt to 18-pt calipers, PaceSetter Rainier is well-suited for a wide range of packaging applications including healthcare, beauty, confectionery, dry goods and dairy.

Graphic Packaging

Xaar’s TF Technology, High Laydown and Ultra High Viscosity technologies, the Versatex Printbar can handle a wide range of inks and fluids—printing at widths of 410-mm and at up to 720-dpi with eight grey levels at speeds of up to 75 meters per minute. The new Versatex Printbar provides an opacity of 82 per cent at 50 meters per minute to achieve the most brilliant whites and vibrant colors for labels and packaging, while also offering the options of textured and high-build print effects, varnishes, foils, and mass personalization capabilities. For its part, Xaar’s High Laydown technology delivers very high volumes of fluid in a single pass with exact temperature control, enabling the creation of high-build inks and varnishes to deliver an extensive array of tactile effects more efficiently.

Xaar

COLD COMFORT

thinner and far more flexible than existing technologies with equal thermal performance—enabling multiple configurations and box size flexibility while maintaining cold temperatures, dramatically reducing food waste, and improving cost and sustainability. In addition, the liner offers an aesthetically attractive solution with positive branding attributes.

Ranpak Holdings Corp.

FIT TO PRINT

The new Versatex Printbar printer from Xaar was developed to enable specialist label and flexible packaging converters to print the highest-opacity whites and colors, according to the company, while adding a wide range of features to their existing presses. Powered by Nitrox printheads with

The new RecyCold climaliner material from Ranpak Holdings Corp. is a highly efficient sustainable thermal liner designed to support ‘cold chain’ shipping needs across a variety of end markets. Designed for one-way transport, the new paper-based thermal liner ensures products stay within their ideal temperature range for up to 48 hours, while simultaneously ensuring recyclability and sustainability. According to Ranpak, climaliner’s thermal liner paper is

REGAL MOTION

Designed for high-speed critical conveying, pressureless combining and decombining, and mass flow conveyor applications in the beverage and food industries, the new 1104 FlushTop MatTop Chain conveyor from Regal Rexnord Corporation combines the container stability benefits of the FlatTop surface with the cleanability of the FlushGrid chain—allowing users to run conveyance lines dry, while saving both water and/ or lubricant with proper cleaning. The 1104 belt features a low coefficient of friction for handling all container types—aluminum cans, glass and PET plastic bottles—while its new sprockets feature a more robust design for improved product engagement and stability.

Regal Rexnord Corp.

September 2023 · CANADIANPACKAGING 13 CANADIANPACKAGING.COM FIRST GLANCE CPK_ESS-technologies_JulyAug23_CSA.indd 1 2023-07-17 8:51 AM

Compact Spiral lifts your line to a new level

The Compact Spiral elevators give you increased access to the production floor and the possiblity to transport goods vertically. The unique spiral-shape is key to its compact construction, offering 40% smaller footprint.

•Small footprint, using less space

•Gentle product handling

•Compact design

•Continuous product flow avoiding stop losses

Husky equipment shows the way to sustainable resins

Leading Canadian blowmolding machinery manufacturer Husky Technologies is playing a key role in the development of a new generation of sustainable hybrid polymer resins for making 100-percent recyclable bottles and other plastic containers in viable commercial quantities.

The company’s joint project with U.S.-based Origin Materials Inc. has recently achieved a major milestone by using Husky equipment to blowmold plastic preforms made from common PET (polyethylene terephthalate) incorporating a bio-based chemical called FDCA (furandicarboxylic acid).

Based in Sacramento, Ca., Origin Materials expects to develop and sell a new family of 100-percent bio-based, low-carbon PET/F polymers offering full recyclability and superior performance compared with traditional 100-percent petroleum-derived PET plastic.

Moreover, Origin anticipates that its PET/F will offer enhanced mechanical performance and superior barrier properties enabling longer shelf-life controlled by adjusting manufacturing conditions and the quantity of FDCA copolymer.

Origin expects to enable the production of FDCA, PEF (polyethylene furanoate) and PET/F at commercial scale using its patented technology platform, which turns the carbon found in sustainable wood residues into useful materials, while capturing carbon in the process.

According to Origin, the successful test run on Husky’s equipment demonstrates a pathway for the drop-in market adoption of FDCA to produce superior polymers cost-effectively from biomass using Origin technology.

“This is a key moment in the commercialization of cost-effective, low-carbon FDCA and PEF and the development of next-generation sustainable polymers generally,” says Origin

Materials co-founder and co-chief executive officer John Bissell.

“We believe these materials have the power to transform plastics and the material economy.

“We are pleased to work with Husky, a trusted leader in injection molding technologies and polymer processing development, to achieve this performance milestone, showing the ready processibility of our innovative hybrid polymers using Husky’s commercial-scale injection molding equipment,” Bissell states.

“This is a major milestone in our effort to help transition the world to sustainable materials,” says Bissell, citing a wide rand of FDCA applications including polyesters, polyamides, polyurethanes, coating resins and plasticizers, as well as being a pre-cursor to the next-generation sustainable polymer PEF (polyethylene furanoate).

As such, Origin’s patented technology platform can help revolutionize the production of a wide range of end products, including packaging, plastics, clothing, textiles, car parts, tires, carpeting, toys, fuels, etc.

“Driving sustainability through innovation is at the core of how Husky has been leading the way in enabling the circular economy of plastics,” says Husky Technologies chief executive officer John Galt. “Preserving and protecting what matters, in even more sustainable ways, is foundational to everything we do at Husky.

“Our collaboration with Origin Materials is an exciting example of combining material innovation with state-of-the-art polymer processing technologies.”

14 CANADIANPACKAGING · September 2023
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FlexLink is part of Coesia, a group of innovationbased industrial and packaging solution companies operating globally, headquartered in Bologna, Italy. www.coesia.com
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Safely. We make Canada safer. A little bit every day. ™ Find out more: www.pilz.com/we-automate-safely Pilz Automation Safety Canada L.P. - Mississauga, ONWebsite: www.pilz.ca Email: info@pilz.ca Phone: +1 905 821-7459

What You Need to Know About Boosting Productivity and Uptime

Manufacturers are under constant pressure to produce more for less.

Excessive downtime can impact productivity, leading to significant revenue loss. Therefore, effective and efficient solutions need to be identified and implemented wherever and whenever possible.

Advanced product inspection systems are now available to help manufacturers overcome a range of challenges that have the potential to limit or stop production, while at the same time ensuring 100% of products coming off the line are inspected and safe to enter the retail supply chain.

Automated Fill Control

Incorrect filling has the potential to cost manufacturers a lot of money. Overfilling leads to costly product giveaway, whereas underfilling can land you in hot water with regulators and customers. Incorrect fill levels coupled with unplanned downtime is a common and costly combination, which is largely avoidable.

If underfill or overfill is detected, then the solution often includes stopping production until the fillers have been recalibrated. This not only has an impact on uptime but can also lead to large amounts of waste if the issue goes undetected for a significant amount of time. Dynamic checkweighing, X-ray, and vision inspection solutions can monitor and adjust fill levels automatically without the need to halt production. They are also

able to identify a trend early, which not only prevents costly waste but also ensures compliance with weights and measures legislation and improves uptime.

Easy Product Changeovers

Many production lines process a variety of products, each with their own requirements in terms of packaging, labelling, and inspection parameters. Traditionally, with every changeover, equipment settings must be manually adjusted according to the requirements of each new product. The more settings that need manually adjusting, the longer downtime becomes between production runs. Moreover, the margin for operator error increases, which can also lead to further downtime and wasted product.

Metal detectors, such as the Profile Advantage from METTLER TOLEDO, feature intuitive clustering technology, which allows products to be grouped together under the same setting. This means that multiple products can be inspected without the need to adjust settings and without having any impact on the availability of the metal detector.

Advanced X-ray inspection systems, such as the X33 Series from METTLER TOLEDO, can store contamination and product integrity settings within the software, enabling product changeover to be completed quickly and easily.

All of these elements simplify the product changeover process, making it faster, more efficient,

and less prone to operator error and unscheduled downtime.

Automated Inspection of every product

Label mix-up or incorrectly placed labels have the potential to ruin an entire production run if undetected. Every mislabeled product must be recalled, and producers face the risk of heavy retailer fines. Brand reputation and consumer confidence can also be rocked by the product recall process.

In this case, vision inspection systems are invaluable as they can detect incorrectly labelled products automatically. The result is dramatic increases in uptime through minimizing product rework, retrieval, and recovery, as well as cost savings where serial faults are detected.

A vision inspection system, such as METTLER TOLEDO’s CV Combination system, is combined with a checkweigher, doubling inspection capabilities, reducing footprint, and further increasing productivity.

This wide range of capabilities

in one solution allows for outstanding efficiency and complete confidence in product and packaging quality. In addition to the automated inspection, advanced warning systems, such as Condition Monitoring, allow you to plan maintenance for when equipment will be offline.

Consider Your Options

The highly competitive nature of modern manufacturing means that the pressure is always on to ensure production lines are optimized for high speeds and healthy profit margins. Product inspection systems that are easily integrated into existing lines can play a major part in achieving these optimization goals by solving the common challenges that lead to downtime – as well as delivering first-class inspection capabilities.

September 2023 · CANADIANPACKAGING 17 CANADIANPACKAGING.COM
FOOD SAFETY
DAVOR DJUKIC is national sales manager for product inspection at METTLER TOLEDO Inc. in Mississauga, Ont.

CLEAN SLATE

Leading industrial laundry operator boosts efficiency and reduces manual labor costs in its facecloth packing operation with larger-than-life automatic vertical bagging machine

If cleanliness is indeed the next closest thing to godliness, then doing god’s work is all part of the job for the 300 or so people working at Blanchelle in Montreal.

Founded in 1977, the commercial laundry operator is one of the region’s biggest suppliers of clean linen, bedding, towels, gowns and other essential daily textiles to local hospitals, clinics, laboratories, nursing homes and other healthcare facilities with exceptionally high standards and requirements for hygiene and sanitation on around-the-clock basis.

Operating two Health Canada-certified plants in the Montreal region—including a brand new 60,000-square-foot facility opened up in 2021 in the city’s off-island suburb of Mascouche— Blanchelle provides its comprehensive

turnkey services, including on-site pickup and delivery, to hundreds of healthcare institutions stretching as far south as Vermont in the U.S., as well as to Quebec health providers located up to about 100 kilometers north of Montreal.

“What makes us unique in this business is the fact that we focus exclusively on serving the healthcare community,” says Blanchelle’s director of operations Mario Ferron.

“Many other industrial laundries also service the hospitality and foodservice industry customers,” Ferron says, “but for us focusing on hospital and longterm care facilities was a strategic decision from the start, allowing us to develop a very specialized skillset and to build long-term relationships with our healthcare customers.”

To serve its client base, Blanchelle

18 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM
COVER STORY
Blanchelle’s director of operations Mario Ferron holds up a 2.7-kilogram bag of freshly washed face-cloths packaged inside a clear plastic film bag by the fully-automatic VerTek 2400 model vertical bagger manufactured and installed by WeighPack Systems in early 2021.

operates both of its plants over a oneshift, six-day-a-week schedule to clean and sanitize close to a million pounds of bedding and linen per day for both locations.

To handle these massive loads, the plants employ towering, high-capacity tunnel washers—manufactured by leading global automated laundry equipment supplier Jensen Group —to completely wash and sanitize individual pieces of fabric in a highly-automated process.

Those tunnel washers each provide around 120 kilograms of clean linen every two minutes.

“These are just about the biggest laundry washers that you can find on the planet,” says Ferron, citing the machine’s 16-compartment design whereby each compartment provides one of the 16 different washing/rinsing/steaming/ chemical treatment and other process stages in perfect repeatable sequence to achieve maximum cleaning and drying.

According to Ferron, having high-capacity machinery is critical to Blanchelle’s operation to make up for any unexpected machine downtime due to power outages of other factors outside the company’s control.

“Because we operate as an essential service, we do not have the luxury of postponing any work until the next shift or next day,” says Ferron, adding that Blanchelle prides itself on self-sufficiency and problem-solving.

“Any lost production we may experience will have to be made up on that same shift: that’s why we have some redundancy built into our process with the two plants.

“We have a huge number of [machine] parts in stock at all times,” he says, “as well as some extra production capacity with the high-volume laundry equipment.

“We need to be able to take care of all our problems ourselves.”

One of the problematic areas that Ferron has been able to address successfully at the new Masouche facility was making the process for bagging freshly-washed face cloths a much more efficient and automated process than it has ever been in the past.

As Ferron relates, the washing and cleaning of face-cloths is by far the least profitable part of the business for a company that charges its customers by weight (kilograms), which makes small, loose and lighweight items like facecloths “a major loss-leader,” according to Ferron.

“Despite losing money on it, it’s an essential product and service that we have to provide as part of our turnkey services,” says Ferron, adding the Masouche plant processes roughly about

Top

An inside view of the busy plant floor at Blanchelle’s new facility in Masouche, where hundreds of mobile carts rotate around the plant to bring incoming dirty linen to the washing machines or to bring clean sheeting and bedding to the plant’s shipment area for delivery to customer.

Bottom

The plant’s upper mezzanine level houses the large HMI (human-machine interface) touchscreen control terminals used to control and monitor operation of the plant’s massive automatic Jensen tunnel washers.

September 2023 · CANADIANPACKAGING 19 CANADIANPACKAGING.COM
“What makes us unique in this business is the fact that we focus exclusively on serving the healthcare community.”

150,000 face and wash cloths per day.

“So the challenge for us was to minimize those losses,” says Ferron, who took it upon himself to scout the market for a suitable solution to automate what was a highly manual labor-intensive process of handling and bagging the facecloths.

During his market research, Ferron says he heard a lot of good things about the high-quality, high-throughput automated bagging systems manufactured by Montreal-based WeighPack Systems Inc., part of the Paxiom Group of companies, which had already completed a couple of successful machinery installations for some large-scale commercial laundry operators in and around Montreal.

After contacting WeighPack and receiving what seemed like a fair and reasonable proposal, Ferron proceeded to place an order for WeighPack’s VerTek 2400 vertical form/fill/seal (VFFS) bagging machine, which would come online to coincide with the opening of the Masouche plant in early 2021.

According to WeighPack, the heavy-duty VerTek 2400 VFFS machine is engineered for the toughest and heaviest of filling applications, and it can produce pillow or gusseted pouches up to 600-mm (24 inches) in width.

The machine’s welded tubular steel construction makes it perfect for any bulk packaging application and any tough working environment—having been used for bulk packaging of hop

pellets, confections, pet food, rice, beans, flour, powders and polymers—while ensuring superior sealing on a wide variety of film structures, including laminate, metallized structures and polyethylene.

As with all major machine installations, the commissioning of the VerTek 2400 bagger had a few technical challenges to overcome in the beginning, but they were soon resolved by WeighPack’ technical support team—providing the Masouche plant with a highly reliable and efficient packaging solution for its facecloths.

“It runs pretty much all day long, producing four to six bags per minute,” Ferron relates, using clear plastic film supplied by Gel-Pak

20 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM COVER STORY
From Left The towering VerTek 2400 model vertical form-fill-seal machine is the largest single piece of equipment ever built by WeighPack Systems; piles of freshly washed face cloths are making their way to the dispensing chute for bagging; each finished bag coming off the VerTek 2400 holds about 100 face cloths. From left Close-up of the VerTek 2400 machine’s control cabinet housing all of the machine’s electronic components, along with a built-in touchscreen HMI terminal at the top of the stainless-steel enclosure; the VerTek 2400 bagger sings into action to fill and seal bags of clear plastic film, supplied in rollstock by Gel-Pak, with the freshly washed white face cloths.

“We put roughly 100 cloths inside each 2.7-kilogram bag processed by the VerTek,” says Ferron, adding the machine is capable of much higher throughput speeds if required.

“Compared to what were doing before manually, this purpose-built machine was a great improvement to our operation,” says Ferron, citing a four-fold improvement in labor productivity for this particular task.

As he explains, its used to take up to 12 people to pile the clean washcloths, put them onto a conveyor, bag them and seal them, and move the finished bags on to the awaiting mobile carts.

“With the VerTek machine, the process only requires three people to feed it and direct the finished bags to where they need to go,” says Ferron, adding the line still relies on human visual inspection to ensure optimal final product quality.

“I believe that we’re going to see automated inspection soon to make this technology even more efficient,” Ferron notes, “but for now it is just not as reliable as human inspection for detecting all the little things.

“Nevertheless, we already see future possible applications possible with this

machine for other types of products, or for using different films and bag sizes,” Ferron says, “and we plan to work closely with WeighPack to explore all those possibilities.

“As a company, we are always keen to be the first ones out there with the new technologies and new processes to add value to the services we provide,” Ferron states, adding he has been very satisfied with the VerTek 2400 machine’s reliability and performance so far, as well as WeighPack’s technical and training support.

In fact, Ferron says he is seriously considering installing another VerTek 2400 bagger at the company’s other Montreal location, whose older existing bagging machinery lags behind the VerTek solution in virtually every respect in terms of performance and maintenance requirements.

“It’s a very robust piece of equipment that has proved to be very reliable and consistent in an application for which it was not primarily designed,” he notes. “But it has performed this application very well for us, thanks to all the input, support and advice we got from WeighPack.”

Adds WeighPack’s territory manage

Andre Strul: “The VerTek 2400 is the largest single piece of equipment we manufacture: it’s a real behemoth.

“It’s typically used in a wide range of industries that require bulk packaging into very large bags—installations including fibers, frozen, fresh and pet food, powders, injection-molded pieces and more.

“Blanchelle’s customers are some of the biggest hospitals in the province of Quebec,” Strul points out, “so 24/7 operation is a critical capability for them.

“Thanks to the machine’s integrated film slicing option, there is no need to stop production to accommodate a roll change,” Strul says, “while the machine ‘cruising’ speed of four to six bags per minute, depending on the quantity, is sufficient for their needs right now.

“Manual packing of towels is a very hard job to do all day long, so installing the VerTek 2400 has enabled Blanchelle to significantly alleviate the physical strain on its employees,” he sums up.

Adds Ferron: “We knew from the start that this VerTek machine was not specifically designed to do what we do, so it was very much a judgement call on our part.

“But having made that call, we are very pleased with how things have worked out,” says Ferron, praising WeighPack’s commitment to seeing the project succeed even during the “challenging” circumstances caused by the COVID-19 pandemic.

“It made things somewhat complicated in terms of meeting all our original deadline,” he concludes, “but I give WeighPack full marks for helping us succeed in this project and for being a great partner to work with.”

SUPPLIERS

WeighPack Systems Inc.

Paxiom Group

Gel-Pak

September 2023 · CANADIANPACKAGING 21 CANADIANPACKAGING.COM
Clockwise from top Mario Ferron (left) discussing Blanchelle’s packaging needs with Paxiom Group’s territory manager Andre Strul; a finished bag of face cloths gently tumbles onto a product-transfer conveyor belt immediately after sealing; sets of impeccably washed and folded hospital gowns await pick-up for shipment to customer.
22 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM

PRIVATE MATTERS

Private store brands are no longer the dull-looking, non-distinct products modestly hiding in plain sight on grocers’ retail shelves, with study after study pointing to the relentless rise in the popularity of private brands across the grocery industry landscape, while strongly suggesting that the widespread trend is here to stay.

According to this year’s Food Navigator survey published by FMI – The Food Industry Association, four out of five current private brand consumers intend to purchase more store brands in the future, with a growing number of them saying that store brands influences them as to where they want to do their grocery shopping.

For leading retailers like Metro , along with its banner stores like Metro Plus, Super C, Food Basics, Marché Ami , Les 5 Saisons and Marché Adonis , the trend validates their long-nurtured belief in the power of store brands to differentiate from competition and drive loyalty.

And even though the current inflationary economy is undoubtedly helping private brands to gain momentum, up to 80 per cent of purchase decisions are made outside of the ‘lowest price’ alone, according to another new food industry survey conducted by IMI International

As that survey suggests, it is more about the value equation offered by store brand being perceived as ‘worth it’ by the consumers.

“Metro’s private label team has a very

23 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM
Leading Canadian grocery chain leverages outstanding packaging design to grow its private brands portfolio and drive consumer loyalty and recognition
PACKAGE DESIGN

consumer-centric approach,” says Marie-France Gibson, vice-president of private brands at the Metro Group.

“It is all about delivering the value on those key attributes that consumers want with a portfolio of brands designed to address every moment of consumption, with specific roles to play in the consumers’ lives,” Gibson explains.

And while taste, quality, convenience and price are still the main purchase drivers, Metro and its long-time strategy and design agency Pigeon Brands have also been focusing on some important pillars supporting those drivers, with the environment naturally receiving a great deal of attention.

While people have been talking about it for years, consumers finally seem ready for eco-optimized packaging and are looking for more sustainable options.

And while the so-called ‘green revolution’ many have been waiting for has been slow to materialize, according to

leading consumer intelligence company NeilsonIQ, this is about to change, as more and more consumers want “sustainability” to be the new business baseline.

In doing so, the consumers are rewarding brands who emphasize sustainability by helping them achieve disproportionate growth.

Commitment to the environment is nothing new for Metro’s private brands business.

Well aware of the environmental impact of the approximately 4,000 SKUs (stock-keeping units) in its store brand portfolio, the private brand team has worked relentlessly in recent years to increase the number of Canadian-sources products, which now account for 90 per cent of local suppliers.

Back in 2020, Metro worked alongside Pigeon Brand and other industry leaders such as ÉEQ (Éco Entreprises Québec), Metro created the Better Recycling Blue Book guide to encourage its vendors to improve the recyclability of their packaging, reduce their waste, and eliminate unnecessary packaging.

Some of the key initiatives implemented since then include:

• Recyclable bags for frozen fruit assortments by switching from multilayer to HDPE (high-density polyethylene) film;

• Recyclable cups for 100-gram assorted yogurt four-packs by switching from polystyrene to polypropylene.

• Twenty-percent plastic reduction for the K-Cups coffee pods assortments;

• Carton bread clips for many of Metro’s bread products, replacing polystyrene clips;

• Recyclable tray for the Irresistibles

three-cheese platter, thanks to a switch from polystyrene to PET (polyethylene terephthalate) plastic;

• Removal of a non-recyclable polystyrene tray from the 284-gram Irresistibles Shrimp Torpedo packs;

• Thirty-percent box weight reduction for two SKUs of the Selection brand cereal bars .

Over the past year, seismic shifts in consumer food preferences and eating behaviors have created waves of upheaval across the value chain.

According to a recent Earnst & Young report titled How to Create Long-term Value in a Reimagined Food System, the traditional food system is in the process of reinvention—being shaped with a strong focus on the consumer, the planet, and connections. This is not a foreign concept to the

24 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM PACKAGE DESIGN

Metro team, for whom innovation is a key driver to create and put unique and distinctive products in market, that consumers can only find in the Metro banner stores.

In the last couple of year, Pigeon Brand helped Metro bring many of its store brand to life with exceptional package design, including frozen fruits mixes, seasonal Christmas offerings, limited-edition flavored chip, seafood appetizers, frozen pizzas and snacks, etc.

“These products are not private brands: they are brands, and we treat them as such,” says Pigeon Brands executive creative director Olivier Chevillot.

“From strategy to design, the attention to the visual language and the storytelling is meant to help them win,” Chevillot states, “whatever the category they play in.”

This winning mentality has been

strongly underscored over the last year with multiple prestigious industry awards.

At this year’s 30th annual Grand Prix New Products Awards competition of the Retail Council of Canada (RCC), products from Metro’s brands— including Irresistibles, Selection, Life Smart and Personnelle —stood out with an impressive 26 nominations and 11 awards, making it the highest number of nominations in the private label categories and the highest number of awards overall across all categories.

Among these prestigious awards, Metro received the All-Canadian trophy for its Irresistibles Ice Creams—offering unique flavors such as blueberry and hot chocolate, while highlighting Metro’s commitment to working with local suppliers.

Metro also impressed the judges by

winning the Innovative Packaging Grand Prix award with featuring a playful and clever Advent calendar with design and presentation that communicates value and differentiation.

Since 2018, the Metro Group has received 113 nominations and has won 44 awards from its portfolio.

Metro has also done very well here and abroad over the past few years at the Canadian PAC Awards, the Global PAC Awards and at the Vertex Awards, the latter being an international competition rewarding exceptional private label design.

“This demonstrates the innovative nature and leadership of our brand portfolio,” Gibson concludes, “as well as the exceptional value and quality of our products, while showcasing our commitment to using environmentally responsible packaging and impactful design.”

September 2023 · CANADIANPACKAGING 25 CANADIANPACKAGING.COM

VALUE PROPOSITION

Smart. Flexible. Modular. When it comes to finding automated packaging solutions, these are qualities that many operations value above all else.

The new iFTS solution for R.A. Jones utilizes 3D-printed red shuttles and magnetic levitation technology to offer virtually unlimited flexibility in pick-and-place cartoning applications.

To help clients meet these automated packaging needs, R.A. Jones, a Coesia company, introduced its new-generation iFTS (Intelligent Flexible Transfer System) at the interpack 2023 global packaging exhibition in Düsseldorf, Germany this past May.

Poised to make its North American debut at the upcoming PACK EXPO LasVegas exhbition later this month, the iFTS system was designed to offer solutions for automation challenges—from the simplest to the most complex.

According to R.A. Jones, the company

has married the iFTS with its Criterion CLI-100 model intermittent cartoner to meet customers’ needs for a packaging machine with user-friendly operation and clean-up, as well as quicker and more repeatable changeovers.

The combination of the iFTS and the Criterion CLI-100 stems from over a century of experience.

“We’ve been designing cartoning and automatic product transfers for over 110 years, and we’ve been creating and implementing robotics in packaging along with other flexible automation for 30-plus years.

“This combining of technologies solves some key problems that the customers are facing daily,” explains Bob Burkhardt, product portfolio manager for cartoning, robotics and pouching at R.A. Jones.

“The iFTS we took to interpack, and

Prominent packaging machinery OEM raising operational flexibility to the next level with bold design features and diverse application versatility
AUTOMATE NOW September 2023 · CANADIANPACKAGING 27 CANADIANPACKAGING.COM

that we’re also taking to Pack Expo Las Vegas, is very similar to a solution we made for a customer five years ago, where they were putting pouches of spices in cartons.

“That solution worked,” he says, “but what we realized is that there are ways to do things more simply, particularly using some newer technologies that we’re demonstrating.”

The iFTS to be showcased in Las Vegas that can be integrated into a complete automated packaging solution offered by R.A. Jones in combination with other technologies from their parent company Coesia.

This kind of complete solution is highly sought-after by manufacturers with packaging operations.

“Companies are looking for suppliers that can provide complete solutions,” Burkhardt points out. “They want somebody that can provide the pouch machine, the transfer, the cartoner, conveyance, and the palletizer because they know we are then responsible for making it all work.

“They’re not having to go work with multiple companies where you can have arguments in the boundary areas about who’s responsible if something doesn’t work,” Burkhardt explains. “There’s a really big emphasis on this for us.

“It’s important because it meets the customer’s Operational Equipment Effectiveness (OEE) requirements with

high system efficiencies.”

As Burkhardt relates, the iFTS is designed to offer customers a standard building block platform approach by offering it with a wide range of fixed automation solutions, robot types and sizes, and standard or custom tooling.

In its most typical form, the iFTS receives products from upstream systems that can then be grouped, oriented, and layered for either side-load or top-load cartons or cases.

The unit is built to work alongside other Coesia and R.A. Jones packaging technologies, or be engineered for unique manufacturing applications that can include bags, bottles, bars, cans, cartons, components, medical devices, personal care, pouches, syringes, tubes and vials, and many others.

The automation options on the iFTS include smart conveyance (smart belts, indexing conveyors, two-trains), feeders, and collation, grouping and loading, which includes sweeps, pivot gates, rotary vanes, IndeCarts, and shuttle tables using magnetic levitation.

At interpack, R.A. Jones showcased a completely turnkey Pouch System that integrated the SI 280 Volpak horizontal stand-up pouching machine working alongside the iFTS, the Criterion CLi 100 intermittent cartoner, and the Flexlink RC12 cobot palletizer.

The Volpak SI 280 formed the pouches from rollstock, filled them with product,

and then sealed them.

The iFTS solution then utilized 3D-printed red shuttles that were carried by magnetic levitation technology. The synchronized shuttles on the iFTS magnetic table received the pouch discharged from the Volpak pouch machine, as part of a total integrated solution.

One of the highlights of this solution is the new user-friendly HMI (human-machine interface) touchscreen to help companies manage their labor challenges.

“One thing we’ve seen coming out of COVID-19 and continuing to now is the scarcity of labor,”Burkhardt say .

“Our customers have a hard time getting workers to run these lines at times, “ he says, “and then to keep them after they get them.”

While the company has always trained customers’ employees on any new technologies they are supplying, and will continue to do so, R.A Jones believes the new HMI technology will help less experienced employees get up to speed faster.

“One of the reasons we’re going to newer technologies on our controls for the system is because we want to have the ability to direct the new user,” says Burkhardt.

“We want to train them the first time, but like any of us, users learn through repetition and experience,” Burkhardt points out. “And since the HMI offers more guidance, that is a real benefit.”

28 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM AUTOMATE NOW
The iFTS product transfer system from R.A. Jones integrated with the Criterion CLI-100 intermittent-motion cartoning machine provides a wide range of new manufacturing and packaging applications with bag, bottles, cans, boxes and other types of packaging containers.

“Our parent company, Coesia, is really leading the charge on this because that same interface on the screen will be the same between any Coesia machines,” says Burkhardt.

“And so if you have an operator running the cartoner, the iFTS, or the Volpak, the plan is for everything to have the same look and feel.”

Another innovative feature of the iFTS is the unit’s fault zone lighting option, where LEDs will light up any area experiencing a fault to help operations and maintenance staff save time in keeping the machines up and running.

“The machine will highlight that area to get them to address the issue,” Burkhardt notes. “Most of our customers choose that option these days, because it’s so beneficial,” Burkhardt says.

“And that’s one area where the technology has really advanced,’ he says. “There’s no need to deal with glass light bulbs anymore, and in the world full of LEDs, it’s pretty affordable.”

The push-button changeover (i.e. Acc-U-Change Plus) is another important feature of the iFTS that customers have always wanted but weren’t always able to justify the cost. But with the recent labor shortages, things are changing.

“If your lines are not running because you don’t have trained people to run them, you can quickly see the cost benefit of the push-button changeover,” Burkhardt says.

“We’re actually seeing a trend where customers are more interested in the push-button changeover in general because of this. feature,” he says. “With our machines, we offer different levels of changeover assistance including Standard, Acc-U-Change, or Acc-U-Change Plus.”

Significantly, R.A. Jones has also integrated Coesia’s Performate IIOT (Industrial Internet of Things) platform for real-time machine monitoring into its iFTS and Criterion CLI-100 cartoner.

This portal is designed to allow users to access production data, downtime analysis, real-time data, key production values, machine condition monitoring, technical documentation, remote assistance, and R.A. Jones’ Webshop online parts ordering portal.

Another advantage that packaging operations get when opting for R.A. Jones’ new automated solution is the ability to learn from the company’s depth of engineering experience on the cartoning side, which can offer a wide variety of flexible solutions.

“We call it a flexible transfer system on purpose,” Burkhardt states.

“It’s about bringing the right solution for the customer, and not trying to force them into what you have.

“We have the ability to offer both standard and custom designs with our experience in running production lines, 24-hours-per-day, all-year-long with two

or three shifts, and hitting those OEE efficiencies in the high 90s,” Burkhardt says.

“Some of the customers we’re working with are some of the biggest CPGs (consumer packaged goods) companies in the world, and they have extremely high expectations,” Burkhardt sums up.

“And so whether it’s those companies or medium-sized or small companies, our engineers bring that same experience and intellect to everything we do.

“We are an extremely large company with a great deal of capability.”

September 2023 · CANADIANPACKAGING 29 CANADIANPACKAGING.COM

Spiral Conveyors & Bucket Elevators Vertical Conveying. Simplified.

Ryson Spiral Conveyors need less floor space than conventional conveyors and are faster and more reliable than any elevator or lift.

Unit Load Spirals convey cases, totes and packaged goods smoothly on our slat style belts and come in 9 standard slat widths ranging from 6” to 30”. Available in powder coated carbon steel, stainless steel, wet environment and freezer versions.

Mass Flow Spirals handle full and empty bottles, cans and jars in mass up to 2,000 units per minute. Available in 4 different slat widths ranging from 6” to 20”.

Narrow Trak Spirals are super compact and designed to handle smaller loads. Our 6” and 9” wide nesting slats can end-transfer small cartons and packages or side-transfer small bottles and containers in a single file or in mass at speeds in excess of 220 FPM.

Ryson’s Bucket Elevators combine vertical and horizontal transportation of bulk materials in one integral unit.

Our Bucket Elevators are designed for gentle handling and well-suited to transport a broad range of bulk products. They are completely enclosed with overlapping pivoting buckets, that prevent spillage and helps mitigate foreign debris.

They can be configured with multiple inlets or outlets that can be controlled individually. Available in three standard bucket sizes, yielding capacities up to 300, 700 or 1,800 cubic feet per hour. They can also be delivered in powder-coated carbon-steel, or stainless-steel for wet environments.

All Ryson equipment is modular and built to order. No matter the application, the Ryson team is up to the challenge of finding solutions for your conveying needs. For application assistance or more information, give us a call or visit www.ryson.com .

Check out our running equipment at Pack Expo | Booth C-4736

30 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM www.ryson.com (757) 898-1530

Predictable Outcomes

The packaging industry has always been at the forefront of innovation, constantly evolving to meet the demands of consumers and optimize operational efficiency. In recent years, the convergence of predictive maintenance and artificial intelligence (AI) has emerged as a gamechanger, revolutionizing the way packaging and processing operations are conducted.

As stated in the new Challenges and Opportunities for Packaging and Processing Operations report, produced by PMMI, The Association for Packaging and Processing, the integration of these technologies offers immense potential for cost savings, enhanced productivity, and improved overall equipment effectiveness (OEE).

Traditionally, packaging operations have relied on preventive maintenance, following a predetermined schedule of inspections and component replacements.

However, this approach often leads to unnecessary downtime and costs, as maintenance is performed even when equipment may not require it.

Predictive maintenance takes a more proactive stance, harnessing data-driven insights to predict and prevent failures before they occur.

One of the primary advancements in predictive maintenance is the Internet of Things (IoT)

By equipping packaging machinery with sensors, it becomes possible to monitor various parameters in real time.

These sensors collect data on temperature, vibration, pressure, and other vital

Effective predictive maintenance strategies leverage the power of artificial intelligence to help maintenance teams identify machine anomalies and trouble spots before they cause equipment breakdowns and production downtime.

metrics, which are then analyzed using machine learning algorithms.

As a result, maintenance teams can identify patterns and anomalies, enabling them to intervene promptly and prevent equipment breakdowns.

Moreover, the integration of predictive maintenance with AI offers a higher level of accuracy and efficiency.

Machine learning algorithms can analyze vast amounts of historical and real-time data to detect subtle patterns that human operators might miss.

By continuously learning from data, AI-powered predictive maintenance systems become increasingly accurate over time—optimizing equipment performance and minimizing unplanned downtime.

Artificial intelligence is revolutionizing the packaging industry in numerous ways by enabling the automation of complex tasks, enchanting quality control, and streamlining production processes.

Here are some of the most impactful AI applications in packaging to date:

• Quality Control and Inspection.

AI-powered vision systems can inspect packaging materials quickly and accurately, ensuring quality standards are met.

These systems can detect defects such as scratches, dents or printing errors in real time, significantly reducing the risk of faulty products reaching the market.

• Intelligent Robotics. AI-driven robots are transforming packaging

operations, increasing speed and precision.

These robots can handle repetitive tasks like picking, placing, and packaging items, freeing human workers for more value-added activities.

Advanced AI algorithms enable robots to adapt to changing conditions, making them highly versatile in various packaging scenarios.

• Supply Chain Optimization. AI algorithms can analyze vast amounts of data, including sales, inventory, and market trends, to optimize supply chain operations.

By predicting demand patterns, AI systems help streamline inventory management, reduce waste, and ensure optimal stock levels.

Additionally, AI-powered route-optimization algorithms optimize the delivery process, minimizing transportation costs and improving efficiency.

• Personalization and Customization. AI allows packaging manufacturers to cater to individual consumer preferences.

By analyzing consumer data and preferences, AI algorithms can generate customized packaging designs and produce them efficiently.

This level of personalization fosters consumer engagement, brand loyalty and, ultimately, increased sales.

While the advancements in predictive maintenance and AI present a promising future for the packaging industry, there are challenges to overcome.

One of the primary obstacles is the

September 2023 · CANADIANPACKAGING 31 CANADIANPACKAGING.COM PRE-SHOW REPORT
Innovations in predictive maintenance and artificial intelligence shaping the future of the packaging industry’s unfolding transformation
32 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM The new UX2 InkJet Printer-Developed for Tomorrow’s production line Call us today for more details or to book a demonstration 1-877-427-5863 sales@harlund.com www.harlund.com QUICK CHANGE CONNECTORS ON BOARD VIDEO GUIDANCE CLEARER CODES & FASTER SPEEDS LONGER PRINTING CYCLES FIRST IN INDUSTRY SAFE PRINTHEAD CLEAN STATION

collection and analysis of vast amounts of data generated by sensors and machines.

This requires robust data infrastructure and analytics capabilities to ensure accurate predictions and preventive actions.

Furthermore, the implementation of predictive maintenance and AI requires skilled personnel who can manage and interpret the data effectively.

Upskilling the existing workforce and attracting new talent with expertise in AI and data analytics will be critical for organizations to fully harness the potential of these technologies.

However, the opportunities presented by these innovations are substantial. According to PMMI’s report, companies adopting predictive maintenance and AI can expect significant cost savings, reduced downtime, and improved OEE.

By preventing equipment failures, businesses can avoid costly repairs, maintain consistent production levels, and enhance overall operational efficiency.

Moreover, the integration of predictive maintenance and AI can lead to more sustainable packaging practices.

By optimizing production processes, reducing waste, and improving resource management, packaging manufacturers can minimize their environmental impact and contribute to a greener future.

The packaging industry is undergoing a transformative journey driven by innovations in predictive maintenance and artificial intelligence.

The convergence of these technologies enables organizations to unlock new levels of efficiency, productivity, and sustainability.

By leveraging the power of predictive maintenance, packaging operations can transition from reactive to proactive maintenance approaches, significantly reducing downtime and costs.

Furthermore, AI applications across the packaging value chain enhance quality control, improve supply chain management, and support personalized packaging experiences.

As PMMI’s report highlights, organizations that embrace these innovations stand to gain a competitive edge in an increasingly dynamic marketplace.

With proper investment in infrastructure, talent development, and collaboration with technology providers, packaging companies can embark on a transformative path toward a more efficient and sustainable future.

The possibilities are vast, and the time for embracing these innovations is now.

There is no better place to gain insight into the latest innovations in predictive maintenance and AI than at the upcoming PACK EXPO Las Vegas (Sept. 11–13, 2023; Las Vegas Convention Center) exhibition, the most comprehensive packaging and processing show in North America in 2023.

On track to be the largest and broadest edition of this trade show since its inception, PACK EXPO Las Vegas will showcase solutions from over 2,000 suppliers.

From engaging with colleagues and hearing from industry experts to witnessing materials, technologies, and machinery in action, attending PACK EXPO LasVegas is the most effective way to explore packaging and processing solutions for every kind of product, entire production lines, and even the supply chain.

To register, go to: www.packexpolasvegas.com

TOM EGAN is vice-president of industry relations at PMMI, The Association for Packaging and Processing Technologies.

PREDICTIVE MAINTENANCE WHERE CPG COMPANIES STAND

PACKAGING MACHINERY DOWNTIME

30.6% slightly likely to fail

16.3%

MOST USEFUL DATA TYPES

September 2023 · CANADIANPACKAGING 33 CANADIANPACKAGING.COM PRE-SHOW REPORT
IMPLEMENTATION
PMMI connects consumer goods companies with manufacturing solutions through the world-class PACK EXPO portfolio of trade shows, PMMI Media Group and PMMI Business Drivers. Learn more at pmmi.org and packexpo.com and pmmimediagroup.com HARDWARE Using smart sensors to collect useful data for OEMs and system integrators. BENEFITS Reduced downtime and increased machine lifetime. REVENUE Shifting to MaaS pricing models, offering middle ground for end users and OEMs. CYBERSECURITY A valid concern and key barrier to allowing remote access. 24.7% SPEED 23.4% ASSET TEMPERATURE 22.1% PRESSURE 36.8% RUN-TIME 28.6% CURRENT/VOLTAGE DRAW PMMI, The Association for Packaging and Processing Technologies, researched predictive maintenance related to the packaging and processing industries.
CURRENT USAGE 29.4% evaluating MORE THAN A BUZZWORD 21.6% piloting 23.5% implementing
DRIVERS DOWNTIME can be nancially CATASTROPHIC PREVENTION of an entire batch LOSS
MAIN
COMPARED TO OTHER TYPES OF MACHINERY
LIKELY
SUFFER DOWNTIME
form, ll and seal.
labelling, decorating, and coding.
to
EXTREMELY
TO
14.3%
13.3%
22.4% moderately likely
fail
extremely likely to fail
34 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM Yaskawa America, Inc. Motoman Robotics Division info@motoman.com | yaskawa-motoman.com

PET PROJECTS

food packaging

The pet food industry is experiencing a revolution in packaging design and functionality, driven by evolving consumer preferences and heightened awareness of sustainability.

As pet owners seek the best for their furry companions, packaging trends have adapted to cater to their demands, offering convenience, sustainability, and aesthetics.

Gone are the days of simple brown bags and generic cans.Today, pet food packaging has become a canvas for innovation, combining functionality, sustainability, and aesthetics to appeal to both humans and their beloved four-legged friends.

When it comes to pet food packaging, functionality is paramount. Manufacturers strive to create packaging solutions that preserve the quality and freshness of pet food while ensuring convenience for pet owners.

Pet food packaging has transitioned from simple containers to advanced solutions that prioritize functionality. Resealable packaging options, such as pouches with zip-lock closures, have gained popularity. These designs allow pet owners to easily seal and preserve the freshness of the food, preventing spoilage and waste.

Moreover, packaging innovations are catering to the needs of pet owners who are constantly on the go.

Single-serve pouches and individual meal packs are becoming more prevalent, providing portion-controlled options and easy-to-carry solutions for busy pet owners. These convenient packaging formats are ideal for travel or for those who prefer hassle-free feeding.

As consumers become increasingly conscious of their environmental footprint, sustainable packaging options have taken center stage in the pet food industry. PET bottles and plastic containers are being replaced with alternatives such as biodegradable and compostable materials. Compan-

ies are also adopting recyclable packaging solutions, reducing plastic content, and incorporating post-consumer recycled materials into their packaging designs.

By adopting these sustainable practices, the industry demonstrates its commitment to reducing its environmental impact and meeting the expectations of eco-minded pet owners.

The exploration of innovative materials is a driving force behind the evolution of pet food packaging. Plant-based and renewable materials, such as bioplastics derived from corn or sugarcane, are gaining traction.

These materials offer similar functionality to traditional plastics but have a significantly lower environmental footprint.

Additionally, packaging solutions made from paper-based materials or sustainable fibers are being explored as viable alternatives, providing an eco-friendlier packaging option.

While functionality and sustainability remain crucial, the aesthetic appeal of pet food packaging should not be overlooked.

Pet owners are increasingly seeking products that reflect their personal style and cater to their pet’s preferences.

As a result, packaging designs have become more visually appealing, incorporating vibrant colors, playful illustrations, and eye-catching patterns.

These designs not only catch the eye of potential buyers, but also create an emotional connection by reflecting the care and dedication associated with the product inside.

From minimalist and elegant designs to bold and playful aesthetics, pet food packaging has transformed into an art form that enhances the overall shopping experience.

In the era of smart devices and interconnectedness, pet food packaging has not been left behind.

Manufacturers are increasingly incorporating technology into packaging solu-

The pet food industry continues to redefine packaging standards with the increased focus on convenience, sustainability and consumer engagement and stylish self-expression.

tions to enhance the overall consumer experience.

The QR (quick response) codes on packaging allow pet owners to access detailed product information, including nutritional content and sourcing. Interactive elements, such as augmented reality (AR) features, enable consumers to engage with the packaging in unique and entertaining ways, deepening their connection to the brand and its offerings.

Pet food packaging has evolved significantly in recent years, aligning with consumer demands for functionality, sustainability, and visual appeal. With a focus on convenience, sustainability, innovative materials, aesthetics, and technology integration, the industry continues to redefine packaging standards.

As pet owners become more discerning and environmentally conscious, pet food packaging plays a pivotal role in meeting their expectations.

Pet food packaging has evolved from a mere functional necessity to a powerful marketing tool that connects with consumers on multiple levels. PACK EXPO Las Vegas (Sept. 11–13, 2023; Las Vegas Convention Center) serves as a hub for showcasing cutting-edge technologies and their integration into pet food packaging. In keeping pace with industry growth, this year’s show will be the most comprehensive packaging and processing show in North America in 2023. On track to be the largest and broadest edition of this trade show since its inception, PACK EXPO LasVegas will showcase solutions from over 2,000 suppliers.

To register and learn more, go to: www.packexpolasvegas.com

September 2023 · CANADIANPACKAGING 35 CANADIANPACKAGING.COM
New trends and innovation driving a revolution in modern pet
PRE-SHOW REPORT

Fresh New Ideas

Packaging is an essential component of the food industry. It not only protects the product, but reinforces brand image, and plays a crucial role in extending the shelflife of a product.

The longer the product can sit on the shelf without spoiling, the more likely it is to sell, reducing waste and increasing profits. The key to extending shelf-life is maximizing freshness and minimizing spoilage.

One of the most common methods for increasing the shelf-life of food products is vacuum packaging, a process where the air is removed from the package before it is sealed.

This technique is particularly useful for products that are susceptible to spoilage due to exposure to air. The lack of air inside the package slows the rate of oxidation and bacterial growth, which can extend the shelf-life of the product significantly.

Vacuum packaging also can reduce packaging material usage versus other packaging formats like trays and lids, thereby scoring points for sustainability.

Another method for extending the shelf-life of food products is through modified-atmosphere packaging (MAP). Using this technique, the air inside the package is replaced with a modified atmosphere that can slow the growth of spoilage bacteria.

The modified atmosphere can be adjusted depending on the specific product and the desired shelf-life.

For example, a product that is susceptible to mold growth may require a different modified atmosphere than a product with a tendency toward bacterial growth. Fresh meat products often rely on a modified atmosphere to maintain the red color many consumers associate with freshness. Nitrogen flushing prevents products like chips from staling.

Active packaging is another technique that can help extend the shelf-life of food products. Active packaging involves incorporating additives into the package that can interact with the product to slow spoilage.

For example, an active packaging system might contain antimicrobial agents to retard bacterial growth. Alternatively, an active packaging system might employ oxygen scavengers, which can remove excess oxygen from the packaging and slow the rate of oxidation.

A new emerging technology that can aid in extending shelf-life is edible packaging, which involves using food-based materials to create packaging that can be consumed along with the product.

Edible packaging can help reduce waste and improve sustainability by eliminating the need for traditional packaging materials. Additionally, in some applications, edible packaging can provide an additional layer of protection for the

product, thus extending its shelf-life. While packaging can help extend the shelf-life of products, it’s essential to recognize that packaging alone is not a silver bullet.

Packaging is just one piece of the puzzle. Proper handling and storage are critical factors that can impact product shelf-life. For example, a product that is stored at the wrong temperature or exposed to sunlight for an extended period can spoil quickly, regardless of packaging.

Packaging plays a crucial role in extending product shelf-life. By using techniques like vacuum packaging, MAP, active packaging, and edible packaging, manufacturers can significantly increase the shelf-life of their products.

Combining the right materials, techniques, handling, and storage conditions can have significant impact on extending product shelf-life.

The most innovative packaging and processing solutions to extend product shelf-life will be on display at PACK EXPO LasVegas (Sept. 11–13, 2023; Las Vegas Convention Center).This event will be the most comprehensive packaging and processing show in North America in 2023. On track to be the largest and broadest edition of this trade show since its inception, PACK EXPO Las Vegas will showcase solutions from over 2,000 supplier.

To register and to learn more, go to: www.packexpolasvegas.com

36 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM
The fresh produce sector is currently undergoing significant challenges balancing the need to continue extending product-shelf-life while minimizing its use of plastic packaging.
Effective product shelf-life extension holds key to solving the food waste and spoilage crisis
PRE-SHOW REPORT

HIGHER EXPECTATIONS

memorable brand identity.

This trend not only attracts customers but also helps destigmatize cannabis use by presenting it in a modern and sophisticated light.

• Sustainable Solutions & Eco-Friendly Packaging. With increasing concern for the environment, the cannabis industry is shifting toward sustainable packaging solutions.

In recent years, the cannabis industry has experienced significant growth and acceptance, with various countries and states legalizing its use for medical and recreational purposes.

Alongside this expansion, the packaging of cannabis products has undergone a remarkable transformation.

Gone are the days of simple, nondescript containers. Today, the cannabis packaging industry is embracing new trends that prioritize safety, sustainability, and appealing aesthetics.

Some of the most important development taking in the industry right now include:

• Child-resistant Packaging. One of the most critical aspects of cannabis packaging is ensuring the safety of both adults and children.

As cannabis products become more accessible, regulations have been implemented to prevent accidental consumption by minors.

Child-resistant packaging has become a norm in the industry, featuring mechanisms that make it challenging for children to open, such as push-and-turn caps, resealable pouches, and lockable boxes.

This trend not only safeguards children but also demonstrates the industry’s commitment to responsible practices.

• Creative Branding and Appealing Aesthetics.

Gone are the days of plain, generic packaging. Cannabis companies are recognizing the importance of branding and visual appeal to stand out in a crowded marketplace.

Vibrant colors, eye-catching graphics, and unique designs are being incorporated into cannabis packaging to create a

Traditional plastic containers are being replaced with eco-friendly alternatives such as biodegradable or compostable materials.

Hemp-based packaging is gaining popularity due to its renewable nature and low environmental impact.

Additionally, companies are exploring innovative approaches like using recycled materials and reducing excess packaging to minimize waste.

By embracing sustainable practices, the cannabis industry is demonstrating its commitment to environmental stewardship.

• Convenience and Portability. As cannabis products become more diverse, with a wide range of edibles, topicals, and concentrates available, packaging is adapting to accommodate these variations.

Convenience and portability have become key considerations for consumers. Single-serve packaging, pre-measured doses, and travel-friendly options are on the rise, catering to individuals seeking on-the-go consumption. Furthermore, innovative packaging designs such as pocket-sized containers and discreet packaging options ensure privacy and convenience, catering to the evolving needs of modern cannabis consumers.

• Information Transparency: Clear Labeling and Dosage Information

Cannabis consumers are becoming increasingly discerning and informed. They want to know precisely what they’re consuming, including the strain, potency, and recommended dosage.

To address this demand, cannabis packaging graphics now emphasize clear labeling and dosage information. Labels provide detailed descriptions of the product’s contents, including cannabinoid profiles, terpene information, and recommended consumption methods. This transparency not only helps consumers make informed decisions, but also builds trust and credibility within the industry.

• Innovative Technologies: Smart Packaging and Tamper-Evidence

The integration of innovative technologies in cannabis packaging is another exciting trend. Smart packaging solutions, such as radio frequency identification (RFID) tags and Quick Response (QR) codes, allow consumers to access product information, track authenticity, and verify lab test results.

These advancements enhance the overall consumer experience and contribute to product safety. Tamper-evident packaging, including seals, indicators, and tear strips, ensures product integrity and builds confidence in the quality of products being purchased.

As the cannabis industry continues to evolve, it is essential to keep a close eye on these packaging trends, as they shape the future of the cannabis consumer experience while contributing to a safer and more sustainable product.

Cannabis packagers can find the latest solutions at PACK EXPO Las Vegas (Sept. 11–13, 2023; Las Vegas Convention Center). As the most comprehensive packaging and processing show in North America in 2023, as well as the largest show since its inception, PACK EXPO Las Vegas will showcase solutions from over 2,000 suppliers, spread across nearly one million square feet of exhibition space.

To register and learn more, go to: www.packexpolasvegas.com

September 2023 · CANADIANPACKAGING 37 CANADIANPACKAGING.COM
Effective child resistance and other security features are becoming an integral part of the cannabis industry’s drive towards consumer safety, convenience and portability.
Cannabis packaging trends reveal a viable and responsible approach to product safety and sustainability
PRE-SHOW REPORT
Jorge Izquierdo

Case’s exponential growth is driven from its low

Pack Expo for Delkor’s live in Delkor’s popular LSP series robotic case ribo’s gummy bear pouches into Delkor’s Cabrio Case throughout the possible with Delkor’s recently patented Case features Delkor’s robotic case packing s

38 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM Join Delkor’s reception in booth 3840C during Pack Expo Monday and Tuesday at 3 o’clock to celebrate their 50

SHOW & TELL

New technologies on display at PACK EXPO Las Vegas 2023

glass, ceramics and rubber, while continuing to deliver robust performance in detecting ferrous and non-ferrous metals and stainless steel.

Equipped with a full-color touchscreen, multilevel password access, image optimization, and more, the X5 Space Saver delivers outstanding performance.

Designed to cater for cost-effective yet highly functional X-ray inspection, the X5C Compact X-ray system meets the increasing demand from first-time users.

SOLVING THE COLD CASE

Wexxar Bel will debut its brand new WLF30T fully-automatic case former incorporating incorporates a labeling system from its sister ProMach brand, EPI Labeling, in a powerful combination that enables users to label cases prior to formation at speeds of up to 30 cases per minute.

The ability to label the case prior to packing is particularly ideal for food applications, where the case may be going to a cold room after forming. That’s because labeling the case before forming ensures the label is properly adhered and allows the machinery to operate outside the wet or cold area.

“Where the WLF30T really proves its worth is in cold storage food applications because it enables customers to label the case before its formed,” says Wexxar Bel product manager Sander Smith

“What’s unique about the WLF30T is that it merges fast case forming and labeling all housed within one unit. It’s a strong combination we’re bringing to market.”

The new WLF is based on Wexxar Bel’s reliable WF30 platform with an easy-load bottom pick magazine. It is integrated with an EPI M2 labeler that is located inside the magazine section of the machine, a design that both protects the labeler behind clear Lexan glass doors while also saving valuable floor space.

As blank cases slide into position, the EPI M2 applies the label at any pre-programmed location on the case. The magazine accepts up to three bundles of cases totaling about 75 cases, depending on thickness.

The cases never stop during labeling, providing an uninterrupted smooth flow through the machine.

After the label is applied, cases are tipped up and handled by Wexxar’s patente d Pin & Dome technology to open the case.

The flaps are folded and sealed with a Dekka tape head, and the case advances forward ready to be filled.

Booth C-3825

INSPECT AND PROTECT

Loma Systems will be showcasing its latest range of leading-edge metal detection, X-Ray inspection and checkweighing solutions specifically designed to assist manufacturers in maintaining high production efficiencies, ensuring compliance, and enhancing their quality control output.

Their display will feature an array of Loma’s metal detectors tailored to different applications. Among the showcased products will be the IQ4Waferthin, IQ4 Pipeline, IQ4 Vertical Fall, and IQ4 FLEX Conveyor

Loma’s IQ4 series boasts various features that optimize uptime and productivity. Notably, the revolutionary variable frequency technology enables exceptional detection levels across a wide range of product conditions, while the user-friendly touchscreen interface with intuitive icon-driven menus facilitates a swift setup. Moreover, with ingress ratings of up to IP69K , these detectors are suitable for both high-care and low-care environments.

Loma Systems will also exhibit its innovative X5 series X-ray inspection solutions, including the X5 Space Saver and X5C Compact . These systems offer exceptional CCP protection while occupying the smallest possible footprint, with a line length of just 1,000-mm.

The X5 Space Saver features the new Digital Detection system, producing images that are visibly clearer, with high definition, when examining the most complex products.

The Digital Detection X-rays also show strong results with softer contaminants such as

It is proficient in detecting all metal types, glass, calcified bone, rubber, and stone in different packaging, even for products in foil or metalized film.

Furthermore, the X5C ensures compliance with all the latest codes of practice (FSMA , HACCP , BRCGS , SQF ) and it withstands rigorous wash-down sanitation procedures, boasting a standard IP66 water ingress rating.

Booth #C-4222

BAGGING GO DIFFER

GEA is planning to unveil the company’s new SmartPacker TwinTube vertical bagger and PowerPak Plus thermoformer with continuous live performance of both machines (distributed in Canada by Abbey Equipment Solutions) throughout the show.

Designed for quick and easy changeovers while packing candies and snacks, the SmartPacker TwinTube can now handle pillow bags up to 160-mm bag width, and it is capable of running both monomaterial plastic and paperbased bags to provide users with sustainable options. For its part, the optimized PowerPak Plus thermoformer features breakthrough components which work to deliver efficiency, sustainability and digitalization to the packaging line, and it can be easily integrated with other GEA equipment to form a fully automated 25-meter line that slices, loads and packs a diverse range of food products.

September 2023 · CANADIANPACKAGING 39 CANADIANPACKAGING.COM
PRODUCT SHOWCASE
The sustainable alternative to shrink film packs PET bottles and cans packaged without plastic? No problem with the renewable, paper-based packaging solution LitePac Top from Krones! Krones Machinery Co. Ltd., +1 905-364-4900, sales@kronesusa.com, www.kronesusa.com

MAKING THEIR CASE

Brenton will demonstrate the company’s new XCP series continuous-motion, direct-load case-packer, and its robotic expertise with an integrated line that will run throughout the show’s duration.

Engineered to enable fast, consistent changeovers, including easy access to all critical areas of operation, the XCP series is said to be the ideal case-packing solution for applications up to 70 cases per minute.

According to Brenton, the company’s engineering team focused its XCP design on ease of operation, troubleshooting, and access—three attributes that are key to long-term success.

The XCP series embodies a more aesthetic design that is intuitive to operate and maintain, while running wraparound cases and trays for products in bottles, jars, canisters, cups, and other rigid packaging for the food, personal care, chemicals and beverage industries.

“The goal with the XCP Series was to launch a continuous-motion case packer that innovatively reflected the needs of today’s market and clients,” says Brenton’s general manager Landen Stoker.

“We captured direct feedback from our customers while collaborating with other ProMach product brands to ensure we designed best in class operator and maintenance access that created a changeover optimized for uptime in today SKU prolific marketplace.”

The result of this feedback, research and development is a case packer that makes great strides in the areas of:

• Changeover repeatability—providing faster, more consistent changeovers.

• Easy access: operators can access all important areas of the machine and be within sixinch distance of the corrugate blank at all operator-side entry points.

• Faster delivery: standardized main design with customized infeed to target a shorter overall lead-time.

• Intuitive HMI, featuring two-touch navigation to most commonly used functions.

• Ergonomic blank load system, whereby the conveyor feed case blank loading system accepts three 26-inch stacks of blanks at a time.

Booth C-3822

DUAL CAPABILITIES

Product inspection and contaminant detection solutions specialists Anritsu (distributed in Canada by Abbey Equipment Solutions) will demonstrate the latest innovative technologies for food and pharma industries, including the XR75

DualX+ dual energy X-ray, XR75 waterproof X-Ray, and the XR75 Seal Check X-Ray.

To meet high demands for food safety in production environments, Anritsu’s XR75 DualX+ X-ray offers superior performance.

The newly developed X-Ray sensor elevates detection capabilities when challenging applications require the highest levels of sensitivity.

The high-resolution X-Ray image generated by the new sensor enhances the detection performance of very fine metal and bone fragments and provides improved detection in thick products.

The DualX+ will help reduce false rejects and product waste in production environments.

For its part, the IP69K sanitary X-ray for waterproof inspection offers reliability and compact footprint ideal for intensive washdown procedures to meet strict sanitation standards. The robust, open design promotes thorough drainage and allows accessible high-pressure cleaning.

With the XR75 Seal Check X-Ray system, Anritsu is expanding its products for the pharmaceutical industry. The Seal Check X-Ray inspects the seal of medical patches, transdermal medication, and oral dissolving strips.

Products trapped within the seal during packaging can cause a decrease in airtightness and increase product deterioration that affects accurate dosing in medication. In addition to packaging defect checks, shape inspection, and missing product inspection, the Seal Check X-ray can perform contaminant detection simultaneously.

Booth SL-6163

the use of unhealthy preservatives—drastically extending product shelf-life, reducing waste, and improving product quality.

Once favored for their oil- and water-resistant properties, PFAS has recently been under public scrutiny for its inability to breakdown in the environment and potential adverse health effects.

As a result, legislators around the world have enacted laws banning PFAS in products, including packaging, putting pressure on manufacturers across a wide spectrum of industries for coordinated action now.

As science around PFAS improves to better identify data gaps and understand end-of-life concerns, stakeholders are presented with an incredibly broad definition of PFAS across governments, making the regulatory landscape even more difficult to navigate.

To address this shortfall, MGC has revolutionized its oxygen absorber technology by eliminating PFAS and replacing it with an advanced proprietary formula to meet new stringent global regulations.

This game-changing innovation is preceded by more than 40 years of proven AGELESS technology, MGC’s well-known and established brand, now reengineered to support the industry’s progress towards ambitious sustainability goals.

By completely removing a toxic grease-proofing agent from its oxygen absorber, MGC is introducing a first-of-its-kind, universal packaging solution that is 100 percent PFAS-free but doesn’t compromise quality, performance, and safety.

The PFAS-free AGELESS oxygen absorbers are oil-resistant and can deoxidize the interior of sealed packages to maintain flavor, color, fragrance and nutrition of freshly prepared foods, as well as dramatically extend product shelf-life. Booth SU-7490

GOLDEN OPPORUNITY

ADVANCED CHEMISTRY

Mitsubishi Gas Chemical (MGC) will be launching the first future-proof, eco-friendly packaging solution for the industry using a cleaner chemistry to help meet emerging global regulation on the use of the so-called “forever chemicals” (PFAS).

Developed to protect and preserve a variety of products—including processed meats, meat snacks, baked goods, dried fruits, coffee, pet treats, pharmaceuticals, and nutraceutical—the PFAS-free AGELESS oxygen absorbing technology helps keeps a variety of foods fresh without

Raytec Vision will use the show as a platfrom for the launch of the company’s new Opportunity optical sorter that harnesses the power of artificial intelligence (AI) to revolutionize food sorting. Designed to meet the highest standards of accuracy and quality assurance, Opportunity is set to transform the food processing industry.

Available in Canada from Abbey Equipment Solutions, the Opportunity combines advanced imaging technology with state-of-the-art AI algorithms, enabling it to analyze and sort food products with unprecedented precision.

Its intelligent system learns and adapts to various sorting requirements, ensuring consistent and reliable results and enabling businesses to achieve optimal product quality, reduce waste and

September 2023 · CANADIANPACKAGING 41 CANADIANPACKAGING.COM PRODUCT SHOWCASE

enhance overall operational efficiency.

The AI-driven capabilities of Opportunity enable it to identify and eliminate defects, foreign objects, and contaminants in real time.

By swiftly and accurately removing imperfections, businesses can enhance product quality and safety, thereby protecting their brand reputation and ensuring consumer satisfaction.

In addition to its precision sorting capabilities, Opportunity also offers a user-friendly interface— making it easy for operators to monitor and manage the sorting process.

Its intuitive controls, coupled with real-time data visualization, allow for efficient decision-making and quick adjustments, resulting in increased productivity.

Booth N-10319

• Simultaneous multi-frequency;

• High sensitivity;

• Automated operation;

• Intelligent signal processing;

• Automated set-up;

• Auto-learn capabilities;

• Improved probability of detection in challenging applications.

“Our 30 years of experience working with processing and packaging facilities worldwide gives our CASSEL Inspection team the confidence to find the right solution for any production line,” says CASSEL Inspection’s commercial leader Paul Payerle.

“The introduction of our new SHARK MultiSense Metal Detector with multi-frequency detection is a testament to our commitment to innovation and the advancement of inspection solutions for every application.”

FOOTPRINT REDUCTION

Rennco plans to display the company’s new MicroVCCL (Vertical Cup Counter Loader), designed to provide a compact, space-saving solution for packaging high volumes of paper cups that reduces footprint by 30 per cent, according to the company, without sacrificing throughput.

At the heart of the MicroVCCL is a proprietary shuttle tower infeed that eliminates the need for the traditional staging area and belt infeed— thereby achieving the impressive footprint reduction.

The dual-lane tower design is capable of handling 330 cups per minute per lane, with built-in cup reject and manual reload functionality for optimal quality control.

The machine can be integrated with upstream and downstream automation through its powerful Allen-Bradley processor, with customers also having have the option to attach a common case-packer to the discharge area for further process efficiency.

Booth C-3633

SHARK SIGHTING

CASSEL Inspection will unveil the company’s new Shark MultiSense metal detector, designed to achieve new levels of sensitivity, reliability, and efficiency in food safety processes.

Distributed in Canada by Abbey Equipment Solutions, the Shark MultiSense metal detector features:

Booth SL-6378

manual labor.The result is a streamlined production process that increases overall efficiency.

A standout feature of the MAXIMIZER RMI is its dual lanes that run up to 120 pieces per lane per minute.This, along with the automated reject management system, provides a rapid and efficient inspection process, significantly increasing the rate of production.

Furthermore, MAXIMIZER RMI has been purpose-built to effortlessly disassemble and assemble for quick and easy sanitation, another major advantage for poultry environments where constant harsh cleaning is required.

Booth N-10813

EAGLE VISION

Eagle Product Inspection (distributed in Canada by PLAN Automation) will unveil the company’s MAXIMIZER RMI solution for the poultry industry.

Hygienically constructed with a commitment to enhancing bone detection and reducing labor related to product rejects, this solution is designed to maximize product throughput and profitability while ensuring the highest level of safety standards are met at all times.

The key to the MAXIMIZER is its integration with the Eagle RMI 400 X-ray machine, which is with Eagle’s advanced image analysis software, SimulTask PRO and enhanced dual-energy detector PXT.

This combination provides unparalleled bone and metal detection, reducing false rejects and minimizing operational challenges related to

TUCKING IN

EndFlex Packaging Machinery, part of the Paxiom Group, will display a highly innovative customizable automatic tray forming solution designed to erect self-locking corrugated and paperboard trays with or without a lid.

Capable of forming one-tuck, two-tuck, and multi-tuck trays, the PopLok machine is built in a heavy duty welded steel frame and constructed with durability and longevity in mind.

The PopLok operates efficiently by gently pulling tray blanks, one at a time, from the hopper to a forming section, where precise plows then erect the side and end panels of the tray. At the same time, the minor flaps are folded, and the tray finally passes through a set of side bars that fold and lock the roll-over flaps into place.

Using no glue or tape, PopLok handles a large variety of blank sizes and configurations to produce a finished tray with or without the lid. Delicate machine handling ensures that tray graphics are not marred in any way for retail-ready display requirements.

Booth C-5006

KEEPING THINGS ON TRACK

Antares Vision Group, a leading provider of quality control and track-and-trace trace systems that ensurs the transparency of products and supply chains through integrated data manage-

42 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM
PRODUCT SHOWCASE

MAKE IT SMARTER AT PACK EXPO 2023

September 2023 · CANADIANPACKAGING 43 CANADIANPACKAGING.COM
PRIMARY CASEPACKINGTRAYPACKING CARTONING PALLETIZING BOOTH C-5033

ment, will debut its DIAMIND solution—a series of interconnected software and hardware systems that provide physical products with the digital identities necessary for success in a variety of modern sectors, including life science, food-and-beverage, cosmetics, personal care and high-end luxury goods.

The DIAMIND solution operates at the line, factory, warehouse, enterprise, and supply chain levels, guaranteeing everything from product quality through sophisticated inspection systems to end-to-end traceability via integrated, Cloudbased data management.

Piezo Inkjet (SPI) marking technology, which has been designed to answer the demand of brands to have high quality print—including serialized 2D codes and the soon-to-be unveiled dynamic barcodes from GS1—giving brands the capability to mark their products with unique codes on complex 3D surfaces at very high speeds.

Markem-Imaje will also demonstrate its latest state-of-the-art laser models, each responding to industry demands in the segment’s three technologies and helping to improve on ESG goals while boosting productivity.

Hayssen ISB bagger, featuring an innovative open-channel frame with cutouts for blowing out products.

Distributed in Canada by Alex E Jones & Associates Ltd., the bagger also incorporates BW Flexible Systems’ TruFORM forming set—a lightweight and easily removable component that ensures a consistent bag shape during packaging.

The DIAMIND’s integrated set-up provides a single point of reference for substantially simplified project management and centralized support services. The result is heightened and interconnected quality assurance extending from raw materials and line production to warehouses, store-shelves and end-users.

Moreover, the DIAMIND system comprises multiple production and supply chain suites, making them applicable to manufacturers, distributors, wholesalers and even government organizations.

Booth N-9729

The company’s new ultraviolet technology, the UV500, excels on difficult materials where other laser technologies cannot perform so well, including on the finest, easily-damaged substrates like new more environmentally friendly thinner mono films, as well as polymer labels and thermoplastics like high-density polyethylene (HDPE).

Another main attraction at the Markem-Imaje stand will be its SmartLase CO2 series of lasers producing superb 2D code-compliant quality and efficiency on all substrates, including monomaterials and foils with high recycled content.

Booth C-1528

The equipment uses toolless changeovers, except for the sealing jaws, which enhance efficiency. In addition to having large access areas and guards that open wide, the entire machine was built with only five bolt sizes to allow for quick and easy maintenance.

The intuitive HMI design makes improved bag packaging and increased throughput possible. Not only can the entire HMI be switched to Spanish with the push of a button, but the machine includes RFID capabilities to allow access-levels and data collection by role or by persons, provides step-by-step changeover guides, and even includes a secondary HMI for troubleshooting guides at the point of issue.

Booth C-1800

OVER THE TOP

Ossid will unveil the company’s new 500Li Stretch Overwrapper—a cost-effective tuckand-fold machine that produces up to 60 packages per minute.

According to the company, a ProMach subsidiary, the 500Li and its inine tray wrapping method represents a more streamlined packaging process in comparison to elevator-style machines.

The 500Li uses a gripper chain system that stretches the film evenly to produce tightly wrapped packages, while specially designed foam belts ensure protection of delicate products. The tuck-and-fold film is ideal for produce, low moisture proteins, and many other food packaging applications.

Booth C-3033

CODES OF CONDUCT

Markem-Imaje’s newest innovation to be showcased at the show is the innovative new Super

THE DORNER CORNER

Dorner’s exhibit will showcase the new AquaGard GT conveyor system—a meticulously designed infeed and outfeed conveyor ideal for accumulation-type applications to prevent bottlenecks in industries such as packaging, bottling, dry food processing, and part handling.

All components (except motors) are either stainless-steel or FDA-approved plastics, which are ideal for operating in environments that require wipe-down or occasional washdown cleanings of the conveyor.

The AquaGard GT integrates features and benefits such as powered transfer units, flush side tails, and pre-engineered transfer modules.

Booth C-1455

THE BAGGING RIGHTS

BW Packaging will showcase the company’s

THE MATRIX WORLD

Matrix Packaging Machinery will be demonstrating its portfolio of VFFS (vertical form/fill/ seal), pre-made pouch and sachet solutions, including its MVC-300 continuous box-motion bagger. According to Matrix, the MVC-300 is a one-of-a-kind continuous box-motion bagger with the latest high performance servo system for unprecedented precision motion control—allowing users to run a variety of films at faster speeds and with better accuracy.

Featuring enhanced remote connectivity for service, updates, and diagnostic capabilities without danger of facility firewall compromise, the MVC-300 uses a continuous-motion, high-speed jaw system that is unique from other VFFS machines because the film never stops. The jaw system cuts the film and provides just enough dwell time for the three bag seams to seal properly—allowing users to achieve higher fill rates.

Booth C-2825

44 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM PRODUCT SHOWCASE

PACK

EXPO LAS VEGAS

SEPTEMBER 11-13, 2023

SOUTH UPPER HALL BOOTH 7654

HEALTHCARE PAVILION BOOTH 6820

WELCOME

How can packaging be both environmentally friendly and cost-efficient? With our TLM packaging machines. They enable you to use the thinnest materials possible, cutting them to size to reduce consumption and dramatically decrease your use of resources. It’s great for the planet and you benefit from a real competitive edge. We call it Mission Blue and we promise: The mission goes on. www.mission-blue.com

September 2023 · CANADIANPACKAGING 45 CANADIANPACKAGING.COM
A WORLD OF PACKAGING SOLUTIONS DESIGNED FOR SUSTAINABILITY. BROUGHT TO LIFE BY SCHUBERT.
46 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM MULTIVAC.COM | 877-264-1170 Automation & Integration Inspection & Verification Labelling & Coding Dough Processing Preparation & Processing Portioning & Slicing Packaging Equipment Packaging Materials VISIT US AT
VEGAS At MULTIVAC, we offer complete solutions for the processing and packaging of food, medical, and industrial products. Drawing on more than 60 years of experience, we combine cutting-edge innovation with proven technology to deliver cost-effective, sustainable solutions to customers of all sizes. Need a solution for your product? Contact us today!
LAS

TRUSTING THE PROCESS

Process Expo, The Global Food Equipment and Technology Show, is excited to bring together businesses, thought leaders and innovators from across the industry spectrum to participate in three days of networking, education and engagement.

The event will be held October 23-25, in the South Hall of the McCormick Place Convention Center in Chicago.

The 2023 edition promises a variety of new experiences available to all visitors, including expanded product discovery, interactive experiences, networking and education, and special features.

“We’ve put a lot of thought into creating unique opportunities for in-person interaction this year,” says Kristy Meade, vice-president of technical textiles & technology shows at Messe Frankfurt Inc.

“Everyone at the show will find an experience that fits their needs, whether it’s sourcing new suppliers and buyers, identifying new and emerging technologies, or discussing the latest trends and topics with the brightest minds in the industry.”

One of the highlights of the show this year will be the wide variety of live demonstrations on the show floor.

This year, the show will be operating three separate live production lines that will demonstrate the processes of producing and packaging bacon, empanadas and pet treats— allowing visitors to see new equipment and technology at work firsthand.

As Andy Drennan, senior vice-president of FPSA (Food Processing Suppliers Associ-

ation) touts, “This collection of leading OEMs doesn’t just show food manufacturers how to produce and package these products in the most efficient way possible.

“By incorporating AI and advanced automation into these demonstrations, they’ll also be teaching the end-user how best to take advantage of the data for even greater productivity.”

Show visitors can also make their way to The Market, a new live experience on the show floor this year.

The Market will host renowned artisanal butcher McCullough Kelly-Willis, founder and head instructor of the Chicago Meat Collective, as she demonstrates how to source, process and prepare popular cuts of meat.

During this series of live demonstrations, she will discuss the benefits of whole-animal butchery, including methods for minimizing kitchen waste, maximizing flavor, and locally sourcing meat options.

Visitors can participate in a variety of networking events on and

off the floor as well, including the FPSA Women’s Alliance Breakfast, Food for Thought sessions, and the Career Development Center.

The FPSA Women’s Alliance Network Breakfast will be hosted on Tuesday, Oct. 24, to honor women who have made an outstanding impact in the food and beverage industry. Similarly, the FPSA Network Meet-Ups will offer a fantastic opportunity for networking on the show floor.

The Food for Thought conference will feature a three-day series of complimentary educational sessions that will take place on the show floor and focus on the latest trends and technologies that are pushing the industry forward.

Topics include everything from workforce optimization, next-generation design and automation, and the opportunities and effects of digital transformation.

Both exhibitors and attendees can expect to gain valuable insight into workforce best practices and

continuous improvement strategies for their respective businesses.

The Career Development Center will be located on the show floor as well, offering visitors a chance to meet with and hear from industry professionals to learn tips and best practices for starting and accelerating a career path in the industry.

This year, Process Expo will also be hosting the Innovation Awards, as well as the Bakery of the Year Award, to recognize companies that have made an outstanding impact in the industry.

The Innovation Awards are designed to honor exhibiting companies that have produced the most innovative technologies in their respective industries.

The Innovation Awards winners will be announced on October 23, and will be recognizing companies in four different categories including Best New Product, Best New Application, Best New Technology for Sustainability, and Best New Technology for Automation.

Attendees can explore the show floor to see these innovations on display and learn how these exhibitors are driving thought leadership in their industries.

“We’ve created experiences that not only provide an opportunity for our visitors to see and engage with new products and innovations, but also network with, learn from, and celebrate leaders from across the industry,” says Drennan.

To register for the show, go to: www.myprocessexpo.com

September 2023 · CANADIANPACKAGING 47 CANADIANPACKAGING.COM
PRE-SHOW REPORT
Food processing exhibition aims to serve up a feast of innovations and networking opportunities
Process

We have so much to show you ...

Booth #6101

In the South Hall, Booth #6101, Harpak-ULMA will display a complete packaging line featuring everything from an advanced G. Mondini tray sealing system to automated case packing and sophisticated collaborative robotics! Booth #6101 will also exhibit other exciting options from G. Mondini, including the Cigno (Cheen-yo) compact tray sealer and their Neural Vision Inspection system. But PACK EXPO has more in store for our visitors!

In addition to these thrilling offerings, we’re presenting other exciting applications, such as state-of-art ULMA flow wrapping solutions, today’s top vertical bagging machinery, and skin pack and medical thermoforming options to give you a full cadre of packaging choices you won’t want to miss!

Booth #6188

Flexibility has always been a key component of our packaging solutions. There’s no better example of that than our brand new Trave Sinfonia tray sealer from G. Mondini!

This cutting-edge system provides unparalleled control over the production line – the result of years of research and development to improve manufacturing processes’ speed and precision. With the Sinfonia, each tray is precisely controlled in position, velocity and acceleration – allowing the most accurate handling of the product.

Harpak-ULMA Packaging will prominently display the new Trave Sinfonia at our SECOND BOOTH, Booth #6188, steps down the South Hall from Booth #6101. Come join us, and discover the future of advanced tray sealing for today’s modern market.

// Nests act as carriers for the trays, and become the complementary part of the tool during sealing

// Adaptive, flexible, customized production

// Flawless position control

// High-speed transport

// Q uick reconfigurations

48 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM
© 2023 Harpak-ULMA Packaging, LLC, 85 Independence Drive, Taunton, MA 02780 USA HARPAK-ULMA.COM • 800-813-6644 Contact Us Today to Learn More!
needed a SECOND booth
PACK EXPO!
We
at
The Nests Cigno Tray Sealer Neural Vision Inspection System VTC 840 Vertical Bagger TFS 300 Medical Thermoformer TFS 507 Skin Thermoformer FM 500 Flow Wrapper Trave 590 Tray Sealer with Case Packing Line

ON HIGHER GROUND

As a North American leader in the design, manufacture and integration of automated packaging machines for the legal cannabis and hemp industries, Montreal-headquartered Paxiom Group provides an exceptionally diverse array of automatic production and packaging systems that include weigh-filling, weigh-counting, bagging, bottling, flow-wrapping machines, unscrambling, capping, labeling, induction sealing and cartoning machine,s as well as complete turnkey packaging systems.

With hundreds of system installations under its belt worldwide, the company enjoys a deep familiarity with the global cannabis industry’s trends, challenges and opportunities.

With that in mind, the Canadian Packaging magazine has recently caught up with company vice-president Nick Taraborelli for a first-hand account of the recent trends and developments in the growing North American market for recreational cannabis.

QHow would you describe the state of the Canadian cannabis industry these days?

AThe cannabis economy or the industry in Canada is one of laser focus on efficiencies and productivity. Of course, the market is as competitive as it’s ever been with oversupply and price compression, so our customers are focused on producing the most product with the tightest tolerance with the least amount of people.

So a few years ago many of our requests for proposal were based on new product innovation, new product packaging today very much based on efficien-

cies, as many companies are striving to achieve corporate profitability.

QAnd how does this affect the packaging of cannabis is the market?

AIt affects the packaging in that there is more need for automation to produce more units per hour with the least amount of overhead as possible.

It’s all about efficiencies and making money. It’s about bringing new products to the market where everyone’s focused on profitability.

The age of venture capital free money is over, and the third-party investment is

harder and harder to get. Hence the companies have to rely on themselves to achieve profitability.

QSo in terms of packaging formats, what is the big new thing out there?

AWe’ve certainly seen the trend of moving from rigid jars to flexible bags or pouches. That is that is a real trend, and it’s drive by cost compression in both the price of flower and the retail price for cannabis products.

But traditionally, the market has remained the same, with the most common packaging formates for flour remaining containers, jars, bags and pre-rolls.

So there haven’t been any major packaging shifts other than the introduction of flexible bags to replace some products that were traditionally sold in jars or containers.

QWhat can you say about the pre-rolls segment of the market?

AUsing pre-rolled cones remains extremely popular., which has been a boon for the sales of our JuanaRoll automatic pre-roll machines.

We now have clients that have three and four machines on the floor, producing as much as 12,000 pre-rolls per hour.

That underlines importance of producing many joints in the smallest footprint possible. Or to put it another way:

September 2023 · CANADIANPACKAGING 49 CANADIANPACKAGING.COM CANNABIS PACKAGING
Above A trio of the fully-automatic JuanaRoll pre-roll systems lined up on the production floor of a cannabis processing facility can produce up to 12,000 perfectly pre-rolled cones of cannabis per hour between them. Left Nick Taraborelli Vice-President, Paxiom Group
As the Canadian cannabis industry is showing the strain of growing pains, producers must focus on automation and process efficiencies to remain competitive

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how do we produce the most in the least amount of space with the least amount of people?

QWhat are the key differences and similarities that strike you in terms of Canadian market and the different regional (state) markets in the U.S.?

AThey are fundamentally similar, except for the fact that it is a federally sold product in Canada, whereas in the U.S. some local markets the production requirements may be different from place to place.

But all in all, the two markets are fundamentally similar in terms of the focus on efficiencies, accuracy and elimination of product giveaway.

What we do see in both countries is that the cannabis companies who are thriving are also fiscally responsible companies because they have to be, as all that third-party venture money has dried up. The days of spending money like crazy with the money you don’t have are truly over.

The really big difference is the Canadian federal regulations that really limit the ability of Canadian brands to market their product, especially when it comes to the printed graphics.

In the U.S., cannabis is marketed much more as a retail product, like food, where the packaging, graphics and self-presentation plays such a critical role in selling the product.

In Canada, alas, the government has muted all that creativity, taking a lot of fun out of the business.

Q With that being the case, should we be expecting more high-profile failures, like the Canopy plant in Smith Falls, Ont., that was closed down earlier this year?

AI think if we want to say that in Canada at least, the early arms race we had to see who grows the quickest and who get the biggest market share is over.

There are definitely issues with oversupply and price compression, which has caused a lot of resizing of the business, or right-sizing rather. Many of our own customers have gone through this.

But what’s exciting to see from our perspective is the resilience and the creativity of many of our customers who are succeeding and are really turning the corner.

QFor a company that has made such a massive investment in the cannabis business, how is it working out for you so far?

AI can safely say that we have the largest market share in North America. We work with small, regional LPs all the way to the largest market-cap companies.

And that really is a testament to the flexibility of our products: having machines ranging from medium production rate all the way to high-speed; from doing small retail bags and jars all the way to bulk packaging; all the way to pre-roll automation, and everything in between.

So our product line is wide and it’s diverse: much like our customer base.

One of the things that separates us from everyone is that we work with our customers to trade in different technologies and packaging machines for new ones should the markets change.

So for example, we have buyback programs for customers who want to switch from jar-filling machines to pouches, let’s say, and other things of that nature.

QWhat are your thoughts on the fast-growing edible segment of the market?

AEdibles have become very popular, both in Canada and the U.S.They’re popular in Canada, they’re very popular in the U.S, and we have developed some very unique counting and wrapping solutions for gummies and other types

of edibles.

Personally, I think they’re gaining popularity because of their unique (smoke-free) delivery system that consumers like, and also because of all the different flavors available for different products to appeal to a larger market segment.

They are also popular with the producers because they offer a good way to boost THC levels in your product to yield a higher selling price.

QThere has been a lot of talk about product safety and security, particularly in areas or child and pet welfare, so what is your role as a packaging supplier to minimize those risks?

AWhat’s most important for us as a packaging machine producer is to listen to our customers and be able to achieve their packaging needs.

So if they have a specific zipper, or a specific packaging type they need, we will work with their engineering department to produce a solution for filling that need.

It’s really a fluid business that changes from client to client. So for us to be successful, we have to be adaptive, we have to listen to our customers, and then we have to execute.

QWhat is your general opinion of the quality of people working in the Canadian cannabis industry?

AI have found our Canadian LPs are very engineering-driven, very savvy, technical, and a pleasure to work with.

I just wish that from a promotional point of view they should be given more opportunity to tell their story at the retail level. Seriously, can you imagine a world were all food comes in a generic white bag?

For a government that has chosen to be a global leader and innovator in this market, it should be their goal to help make these companies successful, profitable, and striving to become global leaders themselves.

I am proud of the way that our company has gone about helping the cannabis business grow, but I also feel strongly that the Canadian governments should be doing more to support these companies by giving them every fair chance to succeed.

Unfortunately, Canada is a relatively small country. With a population of about 38 million people, there is only so much cannabis we can produce and consume, so there’s still a certain amount of market saturation that will need to work itself out.

But at the end of the day, succeeding in a small but highly competitive market really comes down to focusing on efficiencies, efficiencies and more efficiencies.

September 2023 · CANADIANPACKAGING 51 CANADIANPACKAGING.COM CANNABIS PACKAGING

Yaskawa Adds 30 kg Payload HC30PL Plug and Play Collaborative Palletizing Robot to HC-Series Line.

Featuring a robust 30 kg payload and 1,700 mm maximum reach, the easy-to-use six-axis HC30PL human-collaborative robot facilitates safe and efficient fenceless palletizing, and can also be deployed in select handling, packaging and logistical applications of demanding production environments.

Joining Yaskawa’s proven HC-series line of collaborative robots, the HC30PL meets established safety standards to enable safe operation with, or in close proximity to human workers. Power and Force Limiting (PFL) technology constantly monitors force to quickly and safely react to contact, and advanced pinchless geometry provides optimal safety.

Hand-guided programming allows users to direct teach points without a pendant for quick implementation of the robot system, and a plug and play tool flange based on EN ISO-9409-1-80-6-MB connects a wide variety of end-of-arm tooling for fast and simple deployment. A thru-arm category 6 Ethernet cable, I/O cable and dual 5 mm ID air lines eliminate external utilities while offering fast, safe

and easy setup for a wide variety of communication and tooling options.

Built with cast aluminum for industrial durability, the HC30PL features an IP67 rating to reliably operate in damp or splash-prone environments. An easy-to-clean surface allows utilization in sanitary settings where wipe or wash is required. NSF H1 certified food-grade grease is included as standard, enabling use in production facilities where there is the possibility of incidental food contact.

Meeting established safety standards, the HC30PL offers four modes of collaborative operation and can easily shift between collaborative speed in PFL mode or full speed in industrial mode, optimizing cycle times based on risk assessment and process requirements.

Installation is quick and efficient. A single cable is all that is needed to connect the manipulator to the controller, resulting in easy setup and reduced expenses for maintenance and spare parts inventory. The HC30PL is controlled by the high-performance YRC1000 controller and is compatible with either the standard teach pendant or innovative Smart Pendant. Housed in a highly compact cabinet (598

W x 499 H x 427 D mm), the YRC1000 is built to a global standard and does not require a transformer for input voltages ranging from 380VAC to 480VAC. The HC30PL is also compatible with the YRC1000micro controller.

When using the standard teach pendant, fast and easy creation of palletizing patterns for virtually any mix of SKUs can be accomplished offline using Yaskawa’s PalletSolver® software. Operators using Smart Pendant V2.2 or newer can quickly handle repetitive patterns for common tasks with the Smart Pattern extension.

Founded in 1989, the Motoman Robotics Division of Yaskawa America, Inc. is a leading robotics company in the Americas. With over 540,000 Motoman® robots installed globally, Yaskawa provides automation products and solutions for virtually every industry and robotic application; including arc welding, assembly, coating, dispensing, material handling, material cutting, material removal, packaging, palletizing, spot welding and clinical laboratory specimen processing. For more information, please visit our website at www.motoman.com or call 937.847.6200.

52 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM
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About Yaskawa Motoman

OCT. 8-10

Memphis, Tn. : Autonomous Mobile Robots & Logistics, conference by the Association for Advancing Automation (A3). At Renasant Convention Center. To register, go to: www.automate.org

OCT. 9-11

Pittsburgh, Pa. : International Robot Safety Conference, by the Association for Advancing Automation (A3). At David Lawrence Convention Center. To register, go to: www.automate.org

OCT. 19-21

Anaheim, Ca.: Global Produce & Floral Show , by International Fresh Produce Association. At Anaheim Convention Center. To register, go to: www.freshproduce.com

OCT. 20-21

Muskoka, Ont.: Meating Place Conference, by Meat & Poultry Ontario. At JW Marriott. To register, go to: www.meatpountryon.ca

OCT. 23-25

Chicago: Process Expo, food and beverage processing technologies exhibition by Messe Frankfurt, Inc. At the McCormick Place. To register, go to: www.myprocessexpo.com

OCT. 25-26

Niagara Falls, Ont.: Ontario Craft

Brewers Conference & Suppliers Marketplace , by Ontario Craft Brewers (OCB). At Niagara Falls Convention Centre. To register, go to: www.ocbconference.com

NOV. 20-21

Amsterdam, The Netherlands: World Bulk Wine Exhibition , by Vinexposium. AT Amsterdam RAJ. To register, go to: www.worldbulkwine.com

NOV. 7-9

Toronto : Advanced Design and Manufacturing Expo Toronto (ADM) , a multi-show exhibition comprising PACKEX , Automation Technology Expo (ATX), Design & Manufacturing (D&M), PlastEx and Powder & Bulk Solids. All at the Toronto Congress Centre. To register, go to: www.ADMToronto.com

DEC. 5-8

Frankfurt, Germany: Formnext 2023, additive manufacturing, 3D printing and intelligent manufacturing exhibition and conference by Messe Frankfurt Group. At Messe Frannkfurt exhibition center. To register, go to: www.formnext.com

DEC. 5-8

Shanghai, China: Labelexpo Asia 2023, exhibition and conference by Tarsus Group. At Shanghai New International Expo Center. Yo register, go to: www.labelexpo.com

2024

JAN. 9-11

Dubai, UAE: Gulf Print & Pack, commercial and package printing exhibition by Tarsus Group Limited. At the World Trade Center. To register, go to: www.labelexpo.com

JAN. 15-17

Orlando, Fla.: A3 Business Forum, annual meeting and conference of the Association for Advancing Automation (A3). At the Signia by Hilton Orlando Bonnet Creek. To register, go to: www.automate.org

JAN. 30 – FEB. 1

Atlanta, Ga.: : International Production and Processing Expo (IPPO) 2024. Global meat industry exhibition and conference. At Georgia World Congress Center. To register, go to: www.ippexpo.org

JAN. 31 – FEB. 1

Rotterdam, The Netherlands: Future of Chemical Recycling 2024, Conference by ACI Europe. To register, go to: www.wplgroup.com

MARCH 10-12

Boston, Ma.: Seafood Expo North America, Exhibition and conference by Diversified Communications. At Boston Convention & Exhibition Center. To register, go to: www.seafoodexpo.com

MARCH 19-22

Cologne, Germany: Anuga FoodTec 2024, global food and beverage technologies exhibition by Koelnmesse GmbH. At Koelnmesse Fairgrounds. To register, go to: www.koelnmesse.us

MAY 6-9

Chicago: Automate, robotics and automation trade show and conference by the Association for Advancing Automation (A3). At McCormick Place. To register, go to: www.AutomationShow.com

MAY 6-10

Orlando , Fla .: NPE 2024: The Plastics Show, global plastics innovations showcase by the Plastics Industry Association. At the Orange County Convention Center. To register, go to: www.plasticsindustry.org

MAY 28 – JUNE 7

Düsseldorf, Germany: drupa 2024, global trade fair for printing technologies by Messe Düsseldorf GmbH. At Messe Düsseldorf fairgrounds. To register, go to: www.drupa.com

NOV. 3-6

Chicago: Pack Expo International 2024, exhibition and conference by PMMI, The Association for Packaging and Processing Technologies. At McCormick Place fairgrounds. To register, go to: www.packexpo.com

September 2023 · CANADIANPACKAGING 53 CANADIANPACKAGING.COM
EVENTS ▶ One
Pilz Automation Safety Canada L.P. www.pilz.ca - info@pilz.ca - +1 (905) 821-7459 CPK_PILZ_JulyAug23_CSA.indd 1 2023-07-26 3:08 PM
system for every requirement - Burner management with PNOZmulti 2 Burner.

Enhancing operational efficiency, reducing footprint, and enhancing line flexibility by using Spiral Conveyors

Beverage companies face numerous challenges in optimizing their operational efficiency and maintaining line flexibility. Spiral Conveyors have emerged as a promising solution to address these challenges – And with good reason.

Efficiency and flexibility are crucial factors for success in the highly competitive beverage industry. As beverage companies strive to optimize their manufacturing processes and reduce operational costs - while meeting consumer demands, they are constantly seeking innovative solutions. One solution that has gained traction is the use of spiral conveyors. These helical conveyors offer numerous advantages over traditional linear conveyors, making them a valuable asset for beverage companies – That ultimately help reduce their total cost of ownership.

Reducing Operational Footprint:

One of the key advantages of spiral conveyors is their ability to optimize space utilization. Unlike straight line conveyors, which require long stretches of floor space, spiral conveyors occupy a smaller footprint and utilize vertical space more efficiently. By conveying products in a spiral motion, these conveyors can transport goods between different levels within the facility, reducing the need for extensive floor space. This space-saving characteristic is particularly beneficial for beverage companies operating in already space-constrained environments. This benefit is of particular advantage when adding an additional line in an existing plant. The vertical configuration allows for creative and efficient floor plans, enabling companies to utilize available overhead space more effectively – and help free up valuable floor space. By eliminating the need for long straight sections of conveyor lines, spiral conveyors enable smoother material flow, reduce bottlenecks, and optimize the overall operational flow.

Product Orientation and Diversification:

Spirals offer the flexibility to transport various types of containers and packages, regardless of shape, size, or material. This adaptability allows all kinds of packaging companies to introduce new products or package designs without significant modifications to their conveyor systems. Spiral conveyors can also be equipped with specialized attachments, such as product orientation devices and rotators, to ensure proper alignment and presentation of containers throughout the production process. This capability enhances line flexibility by accommodating a broader range of products and packaging formats – without the need for configuration changes between products.

Line Reconfiguration and Scalability:

Companies often need to adapt their production lines to accommodate changing product demands or manufacturing processes. Spiral conveyors facilitate line reconfiguration and scalability by offering modular designs and flexible configurations. These conveyors can be easily integrated into existing production lines or expanded to meet growing capacity requirements. The modular nature of spiral conveyors enables swift changes in conveyor layout, minimizing downtime and allowing beverage companies to quickly respond to market dynamics.

Maintenance and Serviceability:

Spiral conveyors are designed for easy maintenance and serviceability. They feature modular designs with readily accessible components, allowing for quick troubleshooting, repairs, and routine maintenance. The ease of maintenance and serviceability of spiral conveyors contributes to reduced downtime, and enhanced operational efficiency, that helps lowering operational costs.

Spirals can also be configured to provide vertical accumulation allowing beverage companies to create buffers or accumulation zones utilizing vertical space. This feature is particularly useful in situations where downstream processes may experience temporary interruptions, such as equipment maintenance or changeovers. By accumulating products vertically, beverage companies can maintain a continuous flow of materials, prevent disruptions, and minimizing costly down-time.

The integration of spiral conveyors brings significant benefits in terms of reducing the operational footprint and enhancing line flexibility. By optimizing space utilization, improving facility layout efficiency, and enabling multi-level operations, Spiral Conveyors contribute to a more streamlined and efficient production process. As the beverage industry continues to evolve, embracing innovative technologies such as spiral conveyors will be crucial for companies aiming to stay competitive and achieve operational excellence.

For application assistance or more information, give us a call or visit www.ryson.com. Check out our running equipment at Pack Expo | Booth C-4736

54 CANADIAN
September 2023 CANADIANPACKAGING.COM
898-1530
PACKAGING ·
www.ryson.com (757)

Brenton, Alexandria, Minn.-based ProMach company specializing in end-of-line packaging machinery, has appointed Patrick Davis as new regional sales manager for the East Coast region.

Industrial Physic s , the global packaging, product, and material test and inspection service provider, has appointed Barry Lyon as the company’s new chief executive officer.

Cincinnati, Ohio-headquartered packaging machinery manufacturing group ProMach has appointed Jason Angel as global vice-president of sales and business development for tray packaging, responsible for directing and working with the sales leadership teams at ProMach’s Ossid and Reepack subsidiaries.

Aquapak Polymers Ltd, U.K.-headquartered manufacturer of sustainable polymer-based materials for packaging and other industrial applications, has appointed Dudley Jones as sales director responsible for driving the sales of the company’s flagship Hydropol brand of biodegradable polymers.

Industrial and commercial labeling materials and systems manufacturer Schreiner Group GmbH & Co. KG , headquartered in Oberschleissheim, Germany, has appointed Brian Zumbolo as president of the company’s U.S.-based manufacturing facility in Blauvelt, N.Y.

Global automation and power distribution products group ABB has appointed Andrew Gregory as chief financial officer for the company’s NEMA Motors Division business unit, based in Fort Smith, Ark.

Genera, Vonore, Tenn.based manufacturer of ag-based pulp and molded fiber products, has appointed David van der Linden as its vice-president of capital projects and Ryan Mello as project construction manager to oversee the start-up of Genera’s US$200 million capital investment program, announced by its new parent company Ara Partners, to expand its sustainable pulp and packaging business throughout the U.S.

TekniPlex Consumer Products , Wayne, Pa.based manufacturer of advanced materials for food-and-beverage and other CPG (consumer packaged goods) industries, has appointed Wendy Warner as vice-president of fast-moving consumer goods.

Tompkins Solutions , Raleigh, N.C.-based supply chain consulting services provider and material handling systems integrator, has appointed Steven Nickel as senior director of operations.

Specialty paper products manufacturer Twin Rivers Paper of Madawaska, Me., has appointed Tyler Rajeski as president and chief financial officer.

Birmingham, Ala.based Motion Industries, Inc., a prominent distributor of maintenance, repair and operation replacement parts for industrial equipment and machinery, has appointed Patrick Cummings as senior vice-president and chief financial officer.

September 2023 · CANADIANPACKAGING 55 CANADIANPACKAGING.COM PEOPLE
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What Gen Z wants and expects from modern packaging / Sawyer Lewis

As summer unfortunately comes to a close, September signifies the start of the school year for millions of students in Canada. For post-secondary students, especially those returning to campus in the fall, purchasing products with packaging that benefits student living is essential. Generation Z is quickly becoming one of the largest consumer groups across the globe and, unlike their predecessors, they demand a lot from the brands that they choose to support. Hailed as the most socially conscious generation, Gen Z expects transparency from corporations, so that brands which aim to earn their favor need to display their values of activism, wellness, global community, and sustainability in their packaging.

If there is one thing that university students today value, it is prioritizing selfcare to help combat the stress of academic life. Skincare is a trend sweeping platforms like Tiktok and Instagram, and Gen Z is always looking for new products to add to their daily routine. Retailed by Shoppers Drug Mart, the ZERO Face Wash comes in a slender box made from 100-percent recycled paperboard gently printed with product claims that the wash inside is 100-percent natural, plant-based, and vegan. The nature-inspired images of leaves and muted, neutral color tones of the outer packaging box make this product stand out on the shelf as an island of serenity amidst the plastic and chemical filled packages surrounding it. Designed to appeal to socially conscious consumers, ZERO makes its brand values clear on the outer package by declaring they stand firmly against animal testing and prioritize sustainability and eco-conscious practices—as reasserted by the clean and elegant squeeze tube derived from sustainable sugarcane ethanol.

For students looking to save money, budgeting and bringing your own food to school is a great alternative to some costly meal plans. As someone who

commutes to school, I have found Joie MSC International’s Reusable Bags to provide a great alternative to the traditional plastic snack and sandwich bags. Much like the aforementioned ZERO packaging, the paperboard sleeve overwrap makes a quick planet-friendly claim with its natural-brown background tone, the natural brown cardboard used in this packaging is associated with sustainability by Gen Z consumers, even if Joie does not directly state that the package is made from recycled materials. The minimal packaging footprint makes it easy for the shopper to see and feel the reusable bags to judge their quality and durability for themselves. The paper inserts inside the front and last bag is designed to make the product look like it is full of fresh vegetables, which helps the consumer instantly visualize the product in use, while creates a subconscious association with a healthy lifestyle. The packaging’s claim that this product “replaces single-use bags” not only exudes confidence in the products efficacy, but it also persuades Gen Z to feel good investing in lowering their ecological footprint every which way the can.

Going hand in hand with their investment in social issues such as animal welfare and climate change, many Gen Z consumers prioritize healthy eating and opt for food products that have a lower environmental impact. Crafted in Canada by Riverside Natural Foods, the Made Good Star Puffed Crackers brand does not hold back in using all buzzwords at its disposal to declare the product to be allergy friendly, gluten free, Non-GMO, made with whole grains, kosher, organic, and certified

vegan. One of the first things you note on the front of the bag is that the product “contains nutrients from vegetables,” appealing to health-conscious consumers, including students who may be looking for extra sources of veggies, sometimes scarce in campus dining halls. The bright yellow, matte stand-up pouch is slim at the base, making it easy to slip in a backpack for snacking on the go; and is resealable to prevent spillage and keep the crackers fresh. Finally, there is the brand’s invitation extended to “connect with us,” where the company shares their social media pages. This trendy element of the packaging design supports Gen Z’s expectation of community and transparency from the brands that they back and encourages them to hop online and discover similar products.

When it comes to doing laundry as a post-secondary student, the old stereotype of hauling a basket of clothes around while juggling a bulky jug of detergent is mostly history. As easily the most compact and convenient packaging for laundry detergent that I’ve ever seen, the Tru Earth Eco-Strips Laundry Detergent is a masterclass of sustainably-inspired product and packaging innovation. Measuring mer millimeters in width, the super portable package is a breeze to pack and transport, while still containing enough product for up to 64 loads of laundry. The packaging is very minimalistic, appealing to Gen Z who are often reported to associate minimalism with luxury, and features shades of blue and green in fitting with their eco-friendly brand. The tagline: “easy, effective, eco-friendly” which is printed on the back of the package, paired with this minimalistic design, enforces the idea that this is a simple and natural product.

SAWYER LEWIS is a third-year Concurrent Education student at Brock University in St. Catharines, Ont., focusing on English and French studies.

56 CANADIANPACKAGING · September 2023 CANADIANPACKAGING.COM CHECKOUT
International Reusable Bags;
Good Star Puffed Crackers; Tru Earth Eco-Strips Laundry Deter-
Abbey Equipment Solutions 9 Carlo Gavazzi (Canada) Inc. 10 Delkor Systems Inc. 22, 38 ESS Technologies, Inc. 13 FlexLink Systems Canada Inc. 14 Fortress Technology Inc 6 Harlund Industries Ltd 32 Harpak-ULMA Packaging , LLC 48 Heat and Control IFC Imperial Dade Canada OBC KRONES, INC 40 Mettler Toledo 17, IBC Multivac Canada Inc. 46 Nuspark Inc. 43 Paxiom Automation, Inc. 2 Pilz Automation Safety Canada, L.P. 16, 53 Plan Automation 8 R.A Jones 12 Regal Rexnord 50 Reiser / Robert Reiser & Co. 7 Ryson International 30, 54 Schubert North America, LLC 45 SEW Eurodrive Ltd. 11 Syntegon Packaging Technology, LLC 5 Uline Canada Corporation 55 Videojet Canada 1 Weber, Inc. 26 Yaskawa America, Inc. Motoman Robotics Division 34, 52 AD INDEX
Clockwise from Left:
Zero Face Wash; Joie MSC
Made
gent.

Boost Productivity and Enhance Brand Protection with Advanced Metal Detection Solutions

METTLER TOLEDO experts have developed a guide that explores how to maximize productivity and brand protection with metal detection and explains how to identify characteristics in products that can mimic metal contamination, often called “product effect”.

By removing the influence of product effect, the smallest metal contaminants can be identified and rejected, which also reduces false rejects that slow down the production line, waste product, and ultimately reduce your profits.

Get your free guide today to learn about the steps you can take to support your productivity goals, increase overall equipment effectiveness (OEE), and protect your brand reputation.

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September 2023 · CANADIANPACKAGING 57 CANADIANPACKAGING.COM

Victoria Bay products are both reliable and consistent in their performance.

From securely packaging your goods to protecting them from damage during shipping and storage, our products are designed to give you peace of mind.

• Stretch Film

• Adhesives

• Carton Sealing Tapes

Available through:

or call us at 1-800-387-3871

Quality products for everyday needs

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