Electronic Products and Technology June/July 2012

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e d i t o r i a l electronic products andtechnology technology electronic products and Volume 34 Number 4

June-July 2012

Stephen Law Editor 416.510.5208 slaw@ept.ca

Sohail Kamal

West Coast Correspondent

Joanna Malivoire

Peter Loney

Account Manager Direct: 866.868.7089 jmalivoire@ept.ca

Publisher 416.510.5207 pdloney@ept.ca

EDS Show doesn’t disappoint in new venue The Electronic Distribution Show or EDS, certainly didn’t disappoint anyone with its switch in venues this year. Hosted within the posh confines of the new Cosmopolitan Hotel and Casino (across the street from its former locale - Paris Hotel), this year’s EDS seemed to exude a little more energy. I’m not sure if it was the art deco vibe of the facility or a renewed hope vibrating within distribution circles? “The industry relies on EDS to facilitate the goals they want to accomplish,” says Bob Willis, EDS vice-president and EVP/CTO, ECIA. “Our job is to provide the right venue and then get out of the way. The Cosmopolitan was the right venue and it provided a new level of excitement.” “Every move to a new location has is unknowns and challenges,” added Bob Walsh, show president and president of Coakley, Boyd and Abbett. “We were pleasantly surprised at the professionalism of the Cosmopolitan staff and they met all of our challenges — resulting in one of our best EDS events.” More than 3500 individuals represented 900 of the world’s top manufacturers of electronic components and their distributors and sales representatives at the meetings show – one of the industry’s longest running events. The emphasis at EDS is on forging and maintaining business relationships through scheduled, one-onone meetings, but the event is also filled with important product exhibits and networking opportunities. There’s no doubt that the spacious conference rooms with state-of-the-art technology made it a pleasure to do business.

Among the top-of-mind issues facing the electronics manufacturing supply chain included pending conflict minerals legislation. Component makers and suppliers must be increasingly aware of the origin of the minerals such as tantalum, used primarily for the production of capacitors. Industry pundits believe this is one of the most significant government regulations to affect the industry since RoHS. Consumers want to know that component makers are not using tantalum from mines in eastern Congo, where more than 50% of mining sites are run by armed rebel groups illegally extorting and coercing civilians (and young children) to work in horrible conditions. Counterfeit components continues to be another scourge belaboring the supply chain. Persistence of fake parts has even penetrated the US Military supply streams and forced US Congress to pass the National Defense Authorization Act. The act required the US department of defense to take action to detect and avoid counterfeit electronic parts. In the end, buying customers of components want to know what these regulations mean and are about. As a result, it is expected that component representatives are educated and aware. Stephen Law, Editor slaw@ept.ca Follow me on Twitter http://twitter.com/#!/EPTmagazine

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EP&T (Electronic Products & Technology) is published nine times per year: Monthly in February, May, August, September, October, Bi-Monthly January/February, March/April, June/July, November/December by: 80 Valleybrook Drive, Toronto ON M3B 2S9 info@ept.ca Website: www.ept.ca Tel: 416.442.5600 Fax: 416.510.5133 Sales: 416.510.5207 • Editorial 416.510.5208

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Editorial Purpose: Electronic Products & Technology provides timely, comprehensive coverage of the latest worldwide developments and trends in electronic products, equipment and systems, and interprets their significance to manufacturers and end-users in the Canadian marketplace. Publications Mail Agreement No. 40069240 Canada Post: Return undeliverable Canadian addresses to: EP&T Circulation Dept., 80 Valleybrook Drive, Toronto, ON M3B 2S9, Subscription Inquiries: 416.442.5600 x3552 • circulation@ept.ca EP&T (Electronic Products & Technology) assumes no responsibility for the validity of claims in items reported. © 2012 This publication or any part of it may not be reproduced, stored or transmitted in any form whatsoever without the express written consent of the publisher. From time to time we make our subscription list available to companies and organizations whose products and services we believe may be of interest to you. If you do not want your name to be made available, please contact EP&T with your subscription number. Printed in Canada We acknowledge the financial support of the Government of Canada through the Canada Periodical Fund (CPF) for our publishing activities.

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Canadian-born display technology takes intuitive to the next level

Endress+Hauser Canada donates $1.4-million to SAIT’s trades and technology complex

A new Canadian-born technology called ShadowSense from Mississauga ON-based Nytric/Baanto International Ltd. is being touted as the world’s largest and most intuitive multi-touch screen technology. The new technology was literally on display for attendees to the Discovery 12 conference, showcased recently at the Metro Toronto Convention Centre. “Shadowsense technology has the potential to lead advancements in multi-touch technology and ultimately change how consumers around the world see and use that technology,” says Dr. Tom Corr, president and CEO of Ontario Centres of Excellence (OCE), organizers of the event which provides a meaningful exchange for entrepreneurs and business mentors. ShadowSense boasts a staggering 18 simultaneous touch inputs and unlike traditional touch technology that requires bare finger touch or a stylus, the technology intuitively recognizes almost any touch mechanism, says Av Utukuri, CTO and founder of Nytric and Baanto. “It is a better and more cost-effective technology than any mid to large-size multitouch device currently on the market,” Utukuri says. Nytric/Baanto have applied ShadowSense to what is believed to be the world’s largest multi-touch screen at a massive 193 x 72inches. In partnership with Christie Digital Systems USA Inc., the video wall is comprised of 32 Christie-brand MicroTiles, each of which is scalable, can be stacked or clustered to create custom shapes while maintaining full-motion. “ShadowSense solves many of the technical shortcomings of existing touch technologies,” Utukuri adds. “By rethinking the traditional hardware and algorithms commonly used in optical touch solutions, we have created what we believe to be the most robust optical touch-sensing technology available today.”

Investment will help develop next generation of technologists

Yokogawa appoints head of Canadian biz Manufacturer of instrumentation, process control, automation services and solutions Yokogawa Electric Corp. has appointed Ian Verhappen to the position of managing director of Yokogawa Canada Inc., reporting to Yokogawa Corporation America president Chester Mroz. In this position, Verhappen will be responsible for overseeing all Yokogawa business operations in Canada. With his experience and reputation as a strong leader in the industrial automation industry, Yokogawa is well positioned to expand its business in the Canadian market.

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DDS looks to the ‘Cloud’ for continued success In Bill Gates’ “Business @ The Speed of Thought”, he writes that “the most meaningful way to differentiate your company from your competition ... is to do an outstanding job with information. How you gather, manage, and use information will determine whether you win or lose.” For Digital Dispatch Systems (DDS) Inc., Richmond BC, they looked to the Cloud for a solution. It may not be a new trend, but Cloud Computing is dramatically and inevitably changing the way in which services and solutions West Tech are delivered to customers. Digital Dispatch is a global leader in providing Columnist, taxi fleet management solutions, having installed more than 80,000 mobile Sohail Kamal devices and 225 systems on four continents. For companies that implement the cloud effectively, it allows for a faster time to market for applications and flexibility to deal with changes in business demand, which for anyone who has spent time waiting for a cab knows, is critical in the taxi industry. DDS has introduced TaxiBook using Cloud infrastructure, which allows for scaled implementation depending on the number of taxis in a fleet. This reduces the startup costs for Taxi operators, allowing them to focus on business critical tasks such as growth. I recently had the chance to talk to Viji Maini, VP operations at DDS, about the firm’s recent success with its TaxiBook offering. What product keeps DDS at the forefront of the fleet/taxi dispatch management? With the introduction of TaxiBook, “DDS has utilized the same expertise and technology as used for our very large enterprise customers,” says Maini. Taxibook is a Cloud-based product that uses both DDS’s hardware and software for Taxi companies for dispatching, tracking and credit card payments. Maini explains, “This gives an extremely powerful, reliable and resilient solution for a fixed low price.” TaxiBook allows DDS to effectively manage the technology portion of customer’s operations so that customer can concentrate on managing their customers and drivers.

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What is TaxiBook’s niche – what size companies does it serve? “The TaxiBook product serves Taxi companies that are not interested in having IT infrastructure and IT services within their business structure. It is for cab companies that don’t have capital for investment or are startup companies,” explains Maini. “DDS has companies that started with 25 cars and have grown to over 100 on Taxibook - as the benefits of such a system are realized.” By harnessing Cloud Computing, DDS has been able to create a scalable solution that allows smaller operators to benefit from DDS’s products. The size of taxi companies can range from 5 to more than 250.

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One of Canada’s leading process measurement and automation suppliers Endress+Hauser Canada is investing in the next generation of skilled workers by delivering a $1.4-million donation to the new SAIT Polytechnic Trades and Technology Complex in Calgary. The donation will fund the Endress+Hauser Process Lab, which will provide state-ofthe-art training to students attending the prestigious SAIT’s MacPhail School of Energy. The Lab is located in the Johnson-Cobbe Energy Centre, which is the West Wing of the new complex. It will be outfitted with the latest flow and interface measurement technologies, in addition to guided-wave radar instruments and nuclear density profiling systems. The company will also provide guest lecturers and various training materials that explain the different measurement technologies. “Endress+Hauser has a long history of supporting the development and training of the industrial automation workforce,” says Richard Lewandowski, president of Endress+Hauser Canada. “Because of this culture, getting involved with SAIT was natural. By providing students with the best measurement equipment and training materials, we believe that we are in turn investing in our future employees.” The labour shortage in this specialized trade coupled with the growing demand in the coming decade, make the donation and support of SAIT’s Trade and Technology Complex very timely, Lewandowski adds. “Without the support of partners like Endress+Hauser we would not be able to provide such a first-class facility to our students,” says Mary MacDonald, Dean, MacPhail School of Energy. “We continue to be committed to providing state of the art technology and a skills-oriented education. SAIT has always been known as a trailblazer in research and innovation and we feel that this new facility is very reflective of that.” Endress+Hauser has begun installation, commissioning and start-up of all instrumentation and systems in the lab. The company expects the facility, which is more than 1,800-square-feet, to be completed and operational by mid-August 2012.

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“DDS has been in the Taxi business for more than 25 years, with over 80,000 terminals installed and our products have grown to serve the particular needs of the Taxi business,” says Maini, who explains that their use of not just new technology, but improved manufacturing has helped sell terminals with greater functionality. “The Mobile data terminals used in TaxiBook are ruggedized and integrate seamlessly with Taxi meters and payment terminals.” And DDS is hoping to avoid letting their recent success lead to complacency. Maini describes new features which include, “SMS Text Back to customers when their taxi arrives at their door, web-booking capabilities, iPhone booking capabilities and specific branded Gift Cards that can be used for Taxi rides.” IRWIN Industrial is proud to be

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electronic products and technology • june-july 2012

Front-end power supplies operate off universal ac input

Modular safety controller simplifies IO expansion PSR-TRISAFE/M modular safety controller makes it easy to expand I/O in a safety circuit. Product (for modular) connects up to 10 safe digital I/O modules, using a T-bus system. TRISAFE/M’s base station has 20 safety input signals and four safety category 4 outputs, like the original TRISAFE/S (standalone). Unit provides outputs for a test pulse, alarm (aux), and ground switching. The safe digital I/O module can be configured as either 12 safe digital inputs, or eight safe digital inputs and four safe digital outputs. Each point on the safe expansion module can be controlled individually. PHOENIX CONTACT

HFE2500 series 2.5kW front-end power supplies are suitable for distributed power, hot-pluggable and redundant power systems. Devices operate off a universal ac input of from 85 to 265Vac, with active PFC and provide a well regulated dc output of 12V, 24V or 48V. Operating efficiencies of up to 93% are typical. With the 19-inch rack-mount enclosure, as many as four supplies can be paralleled with automatic load-sharing to provide up to 9.5kW of output power. TDK-LAMDA AMERICAS

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LCD programmable pushbuttons expand viewing area SmartSwitch LCD pushbutton line provides large viewing area to cap size, available for both the 64x32 and 36x24 resolutions. The 64x32 high resolution programmable devices with RGB LED backlighting operates commands supplied via the SPI communications protocol. Product has a programmable and changeable LCD module with 64 backlit colors that displays graphics, alphanumeric characters or animated sequences, including four lines of text with as many as 10 characters per line. NKK SWITCHES http://ept.hotims.com/40521-51

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Hazardous area approvals for redundancy power modules PRO-H Series power supply range provides Zone 2 ATEX hazardous area approvals in addition to the existing Class 1 Div. 2 approval. Hazardous area approvals couple with stability against fluctuations in input voltage, ambient temperature variations and EMI. Units provide two redundancy modules for up to 15A and 25A loads. WEIDMULLER

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Redundant ac-dc rack-mount power system delivers up to 5kW PFC 419F-5K-4U19 Series modular ac/dc rack-mount power system with power factor corrected input. System is constructed with up to five 1kW plug-in power supply modules assembled in a 4U x 19” x 15” card-frame. Each unit has a built-in redundancy diode for parallel connection or N+1 redundant operation, including hot-insertion. The redundancy diode also allows for a battery to be connected to the output for back-up purposes. The fully loaded product delivers a maximum of 5kW or 4kW with N+1 redundancy. ABSOPULSE ELECTRONICS http://ept.hotims.com/40521-52

LCD Graphic Compatible VFD Module

Optical analyzer boosts vertical resolution to 16 bits OM4000 Series Optical Modulation Analyzer can now drive the DSA8300 Digital Sampling Oscilloscope to perform analysis on PM-QPSK, QAM, and other complex-modulation signals with higher vertical resolution than real-time based solutions at lower total system cost. Product provides 16-bit vertical resolution and 450µV RMS noise floor at 60 GHz for added dynamic range and accuracy and Up to 60 GHz bandwidth on four channels to help future-proof the system for next generation baud rates. Timing jitter as low as 450fs RMS to enable visibility into real signal performance TEKTRONIX http://ept.hotims.com/40521-55

Terminal blocks carry three jumper slots 2002 Series TOPJOB S Terminal Blocks carry three jumper slots for greater control cabinet flexibility. Product’s DIN-rail Disconnect/Test with Mechanical Interlock, Mini-Automotive Blade-style Fuse and Fuse Disconnect with Pivoting Holder (5x20mm) accommodate one output and two input potential commoning. This provides convenient in-circuit current testing and potential distribution on both sides of the block. The third jumper slot permits test and measurement via plugs/taps without distributing machine wiring. WAGO

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Transconductance amplifier enables calibration of high-current workload

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1U open frame 120W ac-dc power supply delivers up to 91% efficiency MVAB120 series of high efficiency, typically up to 91%, open frame single output 120 Watt power supply measures 101.6 x 50.8 x 34.3mm. The low profile units satisfy the 1U height constraints of this industry standard footprint. Unit ensures that waste heat is kept to a minimum and the units are capable of delivering up to 75W using convection cooling only. 250 LFM forced airflow is required for the supply to operate at the 120W full load output. MURATA POWER SOLUTIONS

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Smart Meter batteries operate between -40 to 80C

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52120A Transconductance Amplifier expands calibration capabilities to a broad array of power and energy meters, clamp meters, current transformers and Rogowski coils up to 6000A. Product supplies dc current to 100A and ac current up to 120A at accuracies to 140ppm and generates 3000 or 6000A when using accessory coils. Unit can output up to 360A when three amplifiers are connected in parallel and has inductive drive capability of 1mH and compliance voltage of 4.5V. FLUKE CALIBRATION

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ER14505 ZEUS Batteries for Smart Meter applications provides operating temperatures between -40 to 80C. The 3.6V/2.7Ah high energy density unit’s lifespan is up to 5-years without replacement. Device provides high operating voltage (stable during lifetime) and low self discharge with less than 1% per year. Unit is resistant to humid environments. CALBROOKE MARKETING http://ept.hotims.com/40521-59

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electronic products and technology • june-july 2012

Semiconductors & ICs

Innovation, packaging and assembly in the semiconductor industry Being conservative will cost you in the long run

In

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2011, worldwide semiconductor revenue was projected at $315-billion, a 5.1 percent increase from the 2010 revenue of $299-billion, according to Gartner, Inc. Consumer demand for 'gadgets' has given birth to new semiconductor applications and has largely been responsible for the overall industry growth. In such an expansive, high-demand, proven market, one would assume that the industry trend would be to further increase revenue by reducing costs. But are semiconductor companies really looking for more cost-effective solutions to meet market demand? The semiconductor industry is historically very conservative, and in the

past years the packaging and assembly sector has seen little change and innovation. The semiconductor industry mindset stands in stark contrast with other aspects in the hi-tech industry where there is a persistent drive towards “faster, smaller, better,” where changing and being different is the name of the game. The semiconductor packaging and assembly sectors tend to stick to the attitude of ‘slow and steady wins the race,’ which can be a very costly mindset. In the semiconductor industry, quality, reliability and functionality are the key factors – cost-effectiveness, although widely acknowledged as very important, comes after. Innovation tends to focus on improving the silicon manufacturing process. Change and improvement in semiconductor packaging and assembly

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chip design. Wire span and pad size can be reduced as there is less concern over wires touching. The ramifications of the possibility of relaxed design rules are yet to be fully understood but are obviously far reaching. In addition, the wires themselves are highly scalable, opening additional possibilities of miniaturization. The semiconductor industry has historically advanced in order to meet market demands. This innovation offers far reaching change that precedes market demand. Once it is proven that these changes are possible, market demand for the possibilities these changes enable is expected. Should this innovation prove to be a “Many of the changes that the truly superior solution to existing industry capabilities, it will industry has made are a be adopted as the new industry function of necessity rather than standard – and the industry will have to adapt accordingly. the desire to streamline and This packaging innovation, in what is typically considered the improve existing processes” industry back-end, has the potential to affect many more aspects within the industry. It is common to divide the elements of the manufacturThe trend towards miniaturization ing process into different, stand-alone highlights the need for change in the categories. However, when looking at the semiconductor industry and the potential possibilities of innovation and improving revenue that could result. There is a large cost effectiveness as a result, it is more demand for products that work faster, are correct to look at the process in terms of smaller and better. Examples of changa symbiotic relationship. True innovation ing consumer products include ‘gadgets,’ is not contained in a single aspect but and their ever decreasing sizes, which surround us in our day-to-day lives. End-users take them for granted, but the semiconductor industry has many “True innovation is not challenges to overcome in adapted to this market demand. Existing semicontained in a single aspect conductor equipment allows for a but affects the whole chain certain level of scalability to enable the development of ever smaller ICs, and, ultimately brings benefits but after a certain point, the equipment will hit a figurative brick wall. down the line.” New methods are needed to enable new packaging and assembly solutions that will open new market growth posaffects the whole chain and, ultimately sibilities and subsequently, new revenue brings benefits down the line. channels. Glass-insulated wires effect pad size Innovation must retain or surpass the and chip design. There is a possibility quality and reliability of existing soluthat equipment will change to adapt to tions. Change only for the sake of being new, lower wire diameters made possible different is not laudable. Change for the by this technology. Those semiconductor sake of attaining the same or better companies who adapt to such changes results at less expense – is. This is how will benefit. In a conservative industry, cost savings and profit increase occur. change can be difficult. However, it A recent innovation in packaging and is becoming increasingly obvious that assembly touches on both the industry change and innovation is the way to choice of bonding wire and the trend have an impact on, and benefit from martowards miniaturization – glass-coated ket growth. Certainly copper bonding wires. These insulated innovation in packagwires protect their copper core from ing and assembly will oxidation. Oxidation is a major problem positively affect the with the copper bonding wires and is semiconductor manuthe driving force behind the search for facturing process and alternative solutions such as PdCu wire. ultimately, be benThe glass-coated wires targeted to be eficial to the entire 30-percent less expensive than PdCu wire. industry. The insulation is a solution that enables miniaturization in ways that were previFor more information on semiconductors ously impossible. The glass insulation from RED Micro Wire Ltd., go to prevents electrical short circuits, openhttp://ept.hotims.com/40521-60 ing up new possibilities in the field of develops slowly. Industry conservatism, continued use of legacy technology and lack of research into alternative solutions lead to little changes. Many of the changes that the industry has made are a function of necessity rather than the desire to streamline and improve existing processes. For example, the move to copper bonding wire occurred because the prohibitive cost of gold wire drove the market to look for an alternative. Change occurred as a result of external pressures, not from an internal drive for improvement and change.

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semiconductors & ICs

electronic products and technology • june-july 2012

32-bit Microcontroller improves power consumption, performance

1.0A transistors come in ultra miniature TLM621 package

32-bit RX62G microcontroller (MCU) group is optimized for digital power control applications, including motor control with power factor correction (PFC), digital power supply, uninterrupted power supplies (UPS) and solar inverters. Devices are pin-compatible with firm’s RX62T series, and software compatible with other members of the RX600 family, which enhances scalability options for embedded engineers working with changing design requirements or on a variety of applications. RENESAS ELECTRONICS

CTLT3410-M621 (NPN) and CTLT7410-M621 (PNP) transistors come in the space saving, low profile TLM621 surface mount package. Devices are rated at 1.0A of continuous collector current, 25V collector-to-emitter voltage and have an energy efficient low VCE(SAT) of 25mV for NPN and 30mV for PNP. The ultra small TLM621 leadless package has a low profile of 0.8mm, utilizes a mere 2.47sq mm of board space and features superior power dissipation of 900mW. CENTRAL SEMICONDUCTOR http://ept.hotims.com/40521-66

TSOP-6 HEXFET MOSFETs drive low power apps

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Step down synchronous regulator boosts efficiency ADP2370/71 15-V, 800-mA output DC-to-DC regulator is optimized for improved energy efficiencies in battery-powered applications using multiple alkaline/NiMH, lithium cells, or other standard power sources. The highly integrated device provides a wide input voltage supply range of 3.2 V to 15 V and requires three external components to reduce overall footprint. Product provides greater than 93% conversion efficiency, enabling designers to support a higher load in a smaller area. During light load conditions, device can be configured to automatically switch to a low-quiescent power-save mode for additional battery life savings. ANALOG DEVICES http://ept.hotims.com/40521-62

Integrated switching buck regulators top conversion ratios NCV890 series of switching buck regulators for space-constrained, electromagnetic compatibility (EMC) sensitive automotive entertainment applications, deliver leading conversion ratios for battery connected switch-mode power supplies. Devices incorporate an internal power switch and operate at 2MHz. The switching frequency allows the use of smaller, less costly inductors and capacitors for both the input and output filters. ON SEMICONDUCTOR http://ept.hotims.com/40521-63

High performance thermal socket controls temperature TSL-ST-01 Thermal Socket Lid & Control Systems high performance thermal socket lid allows any IC devices to be placed inside any socket and operated at IC’s extreme temperature to determine its thermal capability. Product enables temperature control of IC devices during thermal characterization using direct thermal contact technology that provides accurate and stable temperatures on IC resulting in precise characterization. IRONWOOD ELECTRONICS

TSOP-6 HEXFET MOSFETs provide cost-effective flexible solution for low power applications. The low-voltage HEXFET MOSFET silicon in a TSOP-6 package includes load switch, charge and discharge switches for battery protection and inverter switches. Device provides low on-state resistance (RDS(on)) to significantly cut conduction losses. Products are available as 20V and 30V devices in N-and P-Channel configurations with a maximum gate drive from 12Vgs to 20Vgs. INTERNATIONAL RECTIFIER http://ept.hotims.com/40521-67

Your question: Can the ¸RTO also perform logic analysis? Our answer: Yes! Test embedded designs quickly and accurately with the MSO option. A new hardware option turns the ¸RTO into an MSO. It provides 16 additional digital channels with an input frequency of up to 400 MHz. The advantages at a glance: ❙ 5 Gsample/s sampling rate for detailed signal analysis across the entire 200 Msample memory depth ❙ Extremely high acquisition rate of 200 000 waveforms/second for accelerated debugging ❙ Hardware-implemented trigger and numerous trigger types for pinpointing faults ❙ The ease of use you have come to rely on For more information, visit: www.scope-of-the-art.com/ad/faq-mso

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Low energy nonvolatile memory boosts endurance Ultra Low Energy FM25e64 F-RAM memory technology provides high endurance, fast single-cycle and symmetrical read/ write speeds, low power consumption, as well as gamma radiation tolerance and electromagnetic immunity. Device natively operates on energy efficient 1.5- or 1.8-volt power rails, provides 20-microamps active current operation and requires about 20-microseconds to start up, write data, and shut down the memory. RAMTRON

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electronic products and technology • june-july 2012

Production Equipment & Materials/Chemicals Flame retardant epoxy is UL 94V-0 recognized

Electronic Coating Technologies expands its range of protective materials, application services

833FRB Flame retardant epoxy is UL 94V-0 recognized and improves mechanical, electrical and chemical protection. The two part epoxy provides a black, self-extinguishing finish with enhanced insulation and protection value. Product protects against static discharges, shocks, vibrations and mechanical impacts. It insulates against heat and conductivity and is resistant to environmental humidity, salt water and harsh chemicals. M.G. CHEMICALS http://ept.hotims.com/40521-40

Pcb design software assists advanced schematic demands Pulsonix printed circuit board (pcb) design & layout suite of tools has been developed from the ground up by pcb design industry professionals using the latest techniques in graphics and data handling. Product is easy to use, by way of an intuitive user interface, importing design and library data from key EDA products. The menu structure is logical and intuitive moving from left to right as you progress through your design process. The toolbars and keyboard keys are fully configurable so that at all times you have shortcut keys and tools to hand, making the design process more efficient. SOUTHCOM http://ept.hotims.com/40521-41

Marking system speeds, simplifies labeling Thermomark Line printing system marks terminals, cables, conductors, as well as equipment. Unit comprises two thermal transfer printers and a laptop on which the Clip Project marking software is installed. Product prints all plastic labels in both card and mat formats. The Thermomark Roll version processes labels and heat shrink tubing in specific formats or endless rolls. Unit takes 8-seconds to print each marking card. PHOENIX CONTACT http://ept.hotims.com/40521-42 11:48 AM Why not try a different approach before you head to lunch?

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Even as a leader in its field of supplying protective materials and application services to a broad range of electronics industries, Electronic Coating Technologies (ECT), Brampton ON, has still managed to implement further upgrades to its capabilities. A privately held company, ECT provides electronic OEMs and contract manufacturers a turnkey conformal coating and encapsulation service for printed circuit board assemblies. With facilities in both Canada and the USA, ECT utiTom (on left) and Michael Charlton stand amid ECT’s new lean manufacturing line. lizes its computerized selective coating equipment; computer controlled potting and encapdesign services to our many customers,” sulating equipment and the latest in UV adds Charlton, who opened ECT in 1993. curing ovens and conveyors. Charlton has 30-years experience in the ECT has been an ISO 9001:2008 certiindustry, which includes owning a large fied operation since 2005, representing multi-line adhesive and coatings distribuone of the longest certified conformal torship involved with the engineered sale coating players in Canada. Adding to its of major brand-name products. depth of processes, ECT recently added a ECT expanded its existing workspace Lean Manufacturing Cell and implemented earlier this year in Brampton, almost 5-S manufacturing program. In addition, doubling in size to its current 12,000-sq. ECT has implemented an MRP software ft. manufacturing area. Staffed with two system for customer’s online tracking, full-time quality engineers, two engineerwhile also providing a KANBAN system ing technicians and four product inspecto support customer needs. “Each work tors, ECT is well positioned to handle the station will have a bar-code reader, to upsurge in demanding high reliability track who and when the work was done application orders. during each stage and function of any “Our services are often the last progiven job,” says company president Tom cess in the production of an electronic Charlton. “Our customers in the rail, device, so it often puts pressure on our subway, military and transport sectors typical turnaround time of between 3 to require high standards of safety and qual5 days,” Charlton says. “Technically, ECT ity traceability.” has the most depth and knowledge in the ECT uses state-of-the-art, environmenCanadian marketplace and our customers tally friendly coatings and encapsulants, certainly understand the value in this. ensuring conformance to all environmenThe customer’s payback is in the high tal and health and safety regulations. All reliability of their products and lack of materials used in ECT processes conform field or warranty returns.” to the applicable MIL and IPC specificaECT’s operations in Cohoes New York tions as well as specific UL listings. essentially mirrors that of its Canadian “We take great pride in our ability to parent operations, says Charlton. The US marry 20-years of experience in materifacility is ITAR and UL registered, serving als equipment the high-2 12/4/09 customers12:59 from PM all over the1 USA. While 1-4and page Canada to Adsupply 2010:Layout Page est quality sub contract application and the medical and military sectors continue to grow within its portfolio of customer types, ECT’s sales have doubled in all sectors over the past two years, says Charlton. “We have competitors, but m our customers s m s choose us for our m m s expertise, pros cess and knowlm m s edge of range s m of materials and s commitment to engineered solutions,” Charlton adds. Tom Charlton’s son, Michael, has Miller-Stephenson Offers a Wide Range of Chemicals for been involved in the Electronic Industry! What are your Requirements? the conformal coating, potting Flux Removers Connector Lubricants Freeze Spray and encapsulaSolvent Cleaners Conformal Coatings PTFE Release Agents tion industry Contact Cleaners Aero-Duster® Krytox® Lubricants for more than a decade and now m heads up the s firm’s sales and marketing efforts. Toronto, Ontario Canada Tom credits his 416.675.3204 / Fax 416.674.2987 efforts for much 800.323.4621 Technical Service e-mail: support@miller-stephenson.com of the firm’s rapid www.miller-stephenson.com growth. Precision Cleaning Solvent

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12

electronic products and technology • june-july 2012

Distribution & Supply Chain Management

Delivering innovative technology to a new generation of programmers with the $35 Raspberry

Pi computer February 29, 2012 was a memorable Leap Day. Twitter, the BBC in the UK, and other news channels around the globe were literally buzzing about the imminent launch of the Raspberry Pi. The story behind this ‘second-by-second’ buzz of excitement was a small, low-cost but powerful computing device that would be a catalyst for a new generation of programmers, stimulating curiosity and sparks of innovation worldwide. My phone was nearing meltdown. As a member of Premier Farnell’s element14 launch team, I was receiving calls, texts and tweets from professors, high school teachers, programmers, design engineers, and anyone else who simply loved the idea, congratulating us on the launch. The concept behind the Raspberry Pi that had captivated colleagues at the Raspberry Pi Foundation since October 2011, was a global hit! Demand was running at 700 orders per second and we were off to a flying start. ‘What makes the Raspberry Pi so popular?’ exclaimed many people in the subsequent hours and days after the launch. While

Raspberry Pi Technical Specifications • SoC Broadcom BCM2835 (CPU, GPU, DSP, SDRAM) • CPU: 700 MHz ARM1176JZF-S core (ARM11 family) • GPU: Broadcom VideoCore IV, OpenGL ES 2.0, 1080p HD and Blu-ray video, h.264/MPEG-4 AVC high-profile decoder • 256Mb memory (shared with the GPU) • 2 USB 2.0 Ports via integrated USB hub • Video output via composite RCA & HDMI • Audio outputs 3.5 mm jack & HDMI • 10/100 Ethernet RJ45 onboard network • Storage via SD/ MMC/ SDIO card slot • Peripherals: 8 × GPIO, UART, I²C bus, SPI bus with two chip selects, +3.3 V, +5 V, Ground Power source of 5 volt via MicroUSB or GPIO header

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there is much technology commentary on the web on what was ‘the killer app’ for Raspberry Pi, I believe it’s the right mix of a few things that contribute to its success.

The Vision: Technology with a mission

By Bee Thakore, technical marketing, Newark/element14

runs Linux and is supported by Debian GNU/Linux, Fedora ARM, Arch Linux Operating Systems. It gathered much deserved momentum from the Linux developer community. Broadcom was an early supporter of the Raspberry Pi program, and although not an ‘official’ sponsor, much of the technical work on the processor was carried out by Broadcom engineers. The chip featured on the Raspberry Pi is a special version and is aimed at allowing developers to port their own Operating System software, as well as for users to understand Linux Kernel sources. Broadcom also invested in the PCB design and production of the first 50 (alpha) prototype boards. The Raspberry Pi Model B is now available, and the Model A version without Ethernet is optimized for educational use and will be launching later this year. On closer inspection, the pcb design of the Raspberry Pi is a piece of modern, tactile electronic art. In creating the pcb, Pete Lomas, trustee and vice president of engineering for Raspberry Pi, had to factor in complexity, high-performance parts and power densities in a small form factor with limited space. In an exclusive conversation with element14 on the eve of the Raspberry Pi launch, Lomas noted that one of the biggest challenges was escaping the 0.65mm BGA on a 6-layer board, while keeping good solid power and ground planes, as well as large (cost minimum) track and gap specs.

The inspiration for the Raspberry Pi single board computer (SBC) was ignited about five years ago from founder Eben Upton’s days as an academic Raspberry Pi computer board working in the Computer Science department at the University of Cambridge. He began to notice the applicants he was interviewing for degree courses didn’t really know enough about how computers worked, or they lacked a necessary level of programming skills. So he thought, “Could you design a product that would make computing more vibrant, more exciting and more accessible at a cost low enough for prospective students to buy it?” A simple idea with a powerful vision. Looking for inspiration, Upton recalled his own interest in programmable computing machines in the early 80s – the BBC Micro, ZX Spectrum and Commodore 64. When he thought about what they offered then and what was available today, he saw a gap in the market. The analogy was simple; we are A delicious name teaching people to read but are we teaching them Another interesting part of the story behind the to write? Raspberry Pi is its name. According to Upton, the Upton started to work on this idea, and in 2006 trustees brainstormed for a short while and wanted to there were early concepts of the Raspberry Pi SBC build upon the tradition of naming computers after based on the Atmel ATmega644 microcontroller. As the versions iterated, Upton’s vision galvanized a continued on page 14 small group of academics, designers and computer enthusiasts, and the Raspberry Pi Foundation was born. The first ARM based prototype Connections & Accessories Not to scale of the computer was mounted in a package the same size as a USB Operating System Technical documentation memory stick, and further iterations Installation guides FAQs followed. It was a classic trail-blazing journey of trial and tribulation Using the CSI for the “Pi-oneers.” Using the DSI connector connector Jumping forward to today, the HDMI - DVI-D adaptor 5V from mains/laptop/USB hub Raspberry Pi is now powered by 1428271 a Broadcom BCM 2835 with an HDMI cable 1641275 ARM1176JZF-S processor, VideoCore IV GPU, and 256 MB of RAM. It TV or Class 2, 4, 6, 10*>2GB monitor is capable of supporting High 1782313 Definition video encode and decode, Debian Squeeze all with very low power and at a low Arch Linux Fedora ARM cost.

Broadcom chip was an early supporter The Broadcom chip had been the subject of much speculation and intrigue amongst developers since its first appearance on the $60 Roku2 media streaming device. The Videocore III and IV currently powers Nokia Smartphones (such as the N8) and the VideoCore IV on Raspberry Pi blends an ARM11 in a very small form factor. The Raspberry Pi itself is the size of a credit card,

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*The Raspberry Pi has been reported to have issues with some class 10 SD cards. Micro SD cards have been tested using adaptors with varying success.

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14

distribution & supply chain management

electronic products and technology • june-july 2012

Irwin unveils new headquarters, signs Schlegel

CSC Intl merges with Sygnum Technologies

Electronic hardware distributor Irwin Industrial Ltd., officially unveiled its gleaming new headquarters in Aurora ON last month. The 22,697-square-foot building includes a two-story sales and administrative portion along with a substantive warehouse area that will serve all the fulfillment requirements of its Ontario-based clients. Situated on 2.2-acres, the building was constructed with scalable design for future expansion to 40,000-sq. ft. The facility is located at 221 Don Hillock Drive in Aurora ON. Irwin also recently signed a sales agreement with Schlegel Electronic Materials (SEM) Inc., Rochester NY, leading supplier of EMI, RFI shielding, plus conductive tapes and adhesives.

Two Markham ON-based sales representative firms will meld their highly technical sales efforts into one as CSC has announced its plans to merge its operations with Sygnum Technologies Inc., provider of products and services to original equipment manufacturers (OEMs) through an engineering based approach. The merger is designed to provide more product-focused coverage to the Canadian market, coast-to-coast,” according to Sygnum president Gerry Iuliano, “Collectively, our two sales organizations are now positioned to provide a broader and deeper CSC International and Sygnum range of products and services to meet our become one, Frank Sultana (on left) customer needs. The merger will provide scale and Gerry Iuliano announce the in addition to greater customer service and sup- merger of both their firms during the recent EDS Show in Las Vegas. port,” Iuliano says. With a full complement of ‘double E’ technical sales personnel and a strong linecard comprised of semis, IP&E components, the newly merged companies, will be marketed under the name Canadian Sygnum Corp. or CSC. The sales group intends to extend beyond the typical reach of sales agencies, often delivering customizable engineering solutions, says CSC vice president Frank Sultana. “We are enabling technology partners,” Sultana adds. “We’ve always been two firms that think outside-the-box and the merger of CSC and Sygnum exemplifies that.”

Irwin’s new headquarters is located on Don Hillock Drive in Aurora ON.

Al Boezi, account manager, Schlegel Electronic Materials shakes hands with Brad Jolly, Irwin marketing & product manager.

Delivering innovative technology continued from page 12

fruit and food such as Apple, Apricot and Acorn. The Pi then symbolizes a connection with Python. The visual identity of the device has been its logo, which features the pcb and a Raspberry shaped as a buckyball with 32 faces, symbolizing a 32 bit device. The visible 11 faces or segments of the Raspberry reflect the fact that it is based on the ARM 11 architecture. Similar to the collaboration provided on the element14 community, the Raspberry Pi logo design was crowdsourced from its community of supporters and developers.

Innovation is the freedom of creativity One of the best features of the Raspberry Pi is its simplicity. It’s about understanding the actual possibilities of what you’re able to do with a low cost, powerful, easy-to-use, and visually engaging computer. Raspberry Pi, in its stand-alone form, puts an end to the idea that computing devices are closed off and do not spur a desire to tinker, to change or explore different ways of using them. Users can engage the device with a number of different peripherals (monitor, adapters, keyboard, or mouse), giving them the option to fully build on the capabilities of the Raspberry Pi (see system map, pictured). As of late April, the Raspberry Pi units are shipping and they have the potential to become a tool as powerful and versatile as the humble LEGO brick; this time equipping kids with the ability to imagine, program and code the future (in crystal clear HD quality). Following the vein of food and fruit that is part of this story, I am hopeful that the Raspberry Pi, coupled with creativity and imagination, will sow the seeds for a new, comprehensive programming tool suite – a hardware/software programming paradigm that drives new collaboration and captures the hearts and minds of the next generation. To learn more about Raspberry Pi and join discussions or webinars with Newark element14, go to http://ept.hotims.com/40521-68

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*As rated by Hearst Electronics Group: The Engineer & Supplier Interface Study, 2009. *As rated by Hearst Electronics Group: The Engineer & Supplier Interface Study, 2009. ©Avnet, Inc. 2012. All rights reserved. AVNET is a registered trademark of Avnet, Inc. ©Avnet, Inc. 2011. All rights reserved. AVNET is a registered trademark of Avnet, Inc. http://ept.hotims.com/40521-14

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16

distribution & supply chain management

electronic products and technology • june-july 2012

Digi-Key adds multiple vendors Electronic components distributor Digi-Key Corp., Thief River Falls MN, has signed a number of principals to its vast distribution channels. They include the following product suppliers: • Thomas Research Products (TRP), leading global supplier of advanced electronic lighting components. TRP designs, manufactures, and supplies advanced drivers and power solutions for solid state lighting. Offerings include a comprehensive line of LED drivers, transient immunity devices, and step-down transformers. TRP designs are optimized for quality, efficiency, longevity, and cost-competitiveness. • Taiwan-based t-Global Technology, supplier of advanced thermal management solutions, producing a wide product range for thermal management including interface materials, thermally conductive insulator materials, heat spreaders, thermal greases, thermally conductive gels, flexible absorbent materials, and high performance circuit boards. • Infinite Power Solutions Inc. (IPS), a global leader in manufacturing solid-state, rechargeable, micro-energy storage devices for wireless sensors and other embedded applications. • Maxwell Technologies, supplier of energy storage and power delivery solutions. Maxwell Technologies provides cost-effective, energy-efficient, environmentally-conscious energy storage and power delivery solutions that extend the limits of current conventions. Maxwell products are designed and built to provide failure-free performance for the life of the most demanding applications.

RD Associates appointed Harwin rep Toronto-based manufacturer’s representatives RD Associates has signed an agreement to become part of the international sales representation for Harwin PLC, manufacturer of high reliability, industry standard and application-specific interconnects and pcb hardware items. Formed in 1952, Harwin has facilities in the UK, USA, Germany, Singapore and Taiwan with a network of distributors to support worldwide customers. RD Associates celebrates its 40th Anniversary this year, with special focus on interconnects and synergistic components for the MILaero, RF/microwave, medical, and high reliability industrial markets.

Electro Sonic partners with Crouzet Electronic component distributor Electro Sonic Inc. has become a franchised partner with Crouzet, global manufacturer of automation control components including pneumatics, micro control and micro motor products, sensors and solid-state relays. With Crouzet’s 80 years of experience in delivering electronic, electromechanical and magnetic technology solutions, Electro Sonic now provides a full range of quality components for automation applications. Electro Sonic will carry Crouzet’s extensive line of Millenium 3 Logic Controllers - the latest generation of micro-PLCs process control.

Mouser partners with multiple vendors Mouser Electronics Inc., Mansfield TX, has reached global distribution partnerships with a number of product vendors. Leading the way was Mouser’s recent agreement with TDKLambda, leading manufacturer of ac-dc power supplies and dc-dc converters. TDK-Lambda’s highly reliable products reflect the lat- Product knowledge center launched est advancements in materials technology, process technol- Mouser Electronics Inc., has launched its Touch ogy, evaluation & simulation Technology Product Knowledge Center (PKC) application technology, circuit design training site on Mouser.com. The new site is engineered technology and other core to help design engineers find the latest advancements technologies of the TDK Group. in touch technology, trends and supporting product Their products play a vital role information in as few clicks as possible. “In our rushed, touch-and-go world, we wanted to in many sectors of the industry, including telecommunica- create a new PKC that places the latest innovations tions, data communications, and advancements in touch technology at the design medical facilities, testing and engineer’s fingertips, allowing them to quickly find the measurement, rail transport, solutions they need with a single click,” says Kevin automotive applications, and Hess, Mouser Vice President of Technical Marketing. LED devices. At Mouser, we understand the one component that “We are pleased to partner engineers can’t get enough of is time, and that’s why with TDK-Lambda to expand it is as quick and intuitive as the latest touch screen.” our inventory of power supOrganized into four sectors: Technology, Featured plies,” says Keith Privett, Mouser Vice President of Products, Articles, and Design Resources, the site is a Electromechanical, Power & comprehensive resource, covering all areas of touch, Test. “Design engineers are including touch buttons, sliders, and wheels that are always looking for What’s beginning to replace traditional switches, as well as Next on the cutting-edge of touch screen technology that is now common in portechnology. Now that Mouser table consumer devices. To explore the new site, visit and TDK-Lambda have combined forces, we have the www.mouser.com/Touch_Technology/. opportunity to supply the design world with just that – the powerful line of products from TDK-Lambda.”

Newark/element14 signs disty deal with Pentair Schroff Newark/element14, Chicago, has signed an agreement with Pentair Technical Products to stock the full line of Schroff electronics packaging solutions. Schroff’s system solutions include instrument and system cases, subracks, front panels and accessories. Offering complete system integration, design engineers can utilize these plug-and-play products for 19” equipment designs. Applications include telecommunications and datacom, energy, control and instrumentation, medicine automation, safety and defense. “With nearly 50 years of industry-leading expertise worldwide, we are proud to offer our innovative solutions through a long-standing and well-respected distributor with global reach,” says Margie Basney, VP sales for Pentair Americas. “We’re delighted to introduce a leading brand like Schroff to our extensive customer base of electronics design and production engineers,” adds Jeff Uden, VP product management, Newark element14.

Web upgrades enhance online visit to Newark element14 In an effort to enhance the online experience of its customers electronic component distributor Newark element14, has rolled out key search improvements and Significant performance upgrades to the search engine. Some other highlights of the website upgrade include: • Relevancy ranking with the best product matches shown first • Visibility of up to twenty product attributes applicable to user’s search • “Share this page” functionality on product pages • Filters are all displayed together and remain visible on every search page • Minimum and maximum range selectors are included in the parametric search • Product results can be shown by product family “We’ve used our customers’ feedback as our starting point, and layered on more improvements to exceed their expectations,” says Quintin Komaromy, senior VP, marketing, Newark element 14. “Our website now offers a much faster and easier user experience and we’ll be introducing even more upgrades in the near future.”

Allied ranks among top E-retailers Allied Electronics Inc., Fort Worth TX, came in at a ranking of #129 in the Internet Retailer Top 500 Guide (2012 edition), published by Vertical Web Media LLC. The guide is an authoritative ranking and a comprehensive analysis of North America’s 500 largest e-retailers. Up from last year’s ranking of 131, this is Allied’s second consecutive year to be included in the Top 500. “We are proud to be recognized again this year as one of the top ecommerce companies,” comments Dan Stewart, director of e-commerce at Allied. “Our commitment to creating a great experience for our customers and having one of the best offerings in electronics and automation continues to pay off.” Released in May, the Top 500 rankings are based on annual 2011 Internet sales, researched by Internet Retailer (www.internetretailer.com), and confirmed by retailers. This report includes company financial, operational and performance data, as well as vendors in key categories.

X Tronics nets rep achievements Canadian manufacturer’s representative X Tronics Inc., Concord ON, received some supplier kudos from a couple of its principals during the recent EDS show in Las Vegas. Worldwide manufacturer of miniature, subminiature and industrial switches and control knobs, Apem Components named X Tronics as its 2011 ‘Rep-of-the-Year’ award. X Tronics received the 2011 Silver Rep-of-the-year award from Honeywell Sensors &Controls during its recent national sales meeting.

X Tronics team proudly displays Rep of Year award Apex Components.

X Tronics team poses with members of Honeywell S&C.

Industry veteran passes away Long-serving electronics industry veteran, Bill Cunningham, died unexpectedly at his home in Guelph, ON. on May 6th. Cunningham had been involved in the electronics industry for a number of years with GMA, Electro Sonic, Avnet, TTI and most recently, with JLT & Associates Inc. Remembrances to the Canadian Cancer Society would be appreciated by the family. On line condolences and donations may be made at www://mackinnonfamilyfuneralhome.com.

ECIA inventory site adds mobile access The Electronics Components Industry Association (ECIA) has launched a mobile version of its ‘authorized only’ inventory search site at www.ECIAauthorized.com. Accessible from mobile platforms such as Smartphones and tablets, the site provides electronic component inventory from 44 authorized distributors. Another recent enhancement has been the addition of a landing page for each manufacturer member. “The site provides the only unbiased location to find available-to sell authorized products,” says ECIA president Robin Gray. “The site lists inventory that is genuine and backed by the manufacturer’s warranty. All search results are displayed at random.”

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distribution & supply chain management

electronic products and technology • june-july 2012

Precision photo chemical machining Production of metal parts with NO hard tooling or press required There’s an alternative method to produce precision parts today – PCM – Photo Chemical Machining also known as chemical blanking. With the fastest response time and lowest photo tooling costs available, PCM is suitable for both prototyping and manufacturing medium / large production quantities of metal parts. Instead of stamping or laser cutting, PCM produces highly accurate and identical components for small and large batches. Chemical etching has no effect on magnetic properties or deformation whether internal stresses or thermal resulting a burr free component. Virtually all aerospace, medical and electronics devices contain a precision metal part. Shimifrez was established 30 years ago specifically to manufacture high precision chemically etched components. PCM provides precision custom-designed metal parts of any complexity and is very well suited to several applications covering almost every market segment including: medical and micro-electronic devices for which parts like EMI/RFI shielding, sieving and metal grids, nozzle heads and lead frames are required. In general this technology is particularly convenient on thicknesses between 0.01mm up to 1mm (0.0005” to 0.039”), when geometries are very complex, tolerances are very tight and time to prototyping and production is very short.

Process outline The PCM manufacturing process begins by cleaning the metal and coating it with a light-sensitive resist. The coated sheet is then exposed to ultra violet light through the photo master from both sides, hardening the photo resist where exposure takes place. The unexposed areas are developed away, thereby removing the resist and leaving the metal bare where etching will occur. Etching solution is sprayed under pressure onto the top and bottom surfaces, accurately producing the component by removing the unwanted metal. The resist is then removed to leave burr- and stress free precision components.

Precision Photo Etching Inexpensive and quickly-produced Photo tools, used in photo-chemical machining, replace conventional steel tools and dies. Photo tools can be generated in a matter of hours from a customer-supplied CAD drawing or data file. Prototyping cycles can be reduced from weeks to days compared to hard tooling.

Flexible and fast From initial tooling to finished parts, the entire photo etching cycle can be completed in days. Given a normal backlog, typical lead times for new parts are 2-3 weeks. Often, repeat orders can be processed more quickly. Prototypes orders may be done in several days or even hours.

Consistent tolerances The photo tool is the foundation of accuracy. A photo tool is like a stencil. Its only working exposure is to light. So there is no tool wear that needs to be

monitored. Dimensional tolerances are a function of the thickness of the material. Typically, dimensions can be held to ±10% of the thickness of the material.

Complexity made simple PCM can produce complex parts that would be either impossible or impractical to produce by stamping or laser cutting. The etching process produces parts that are free of burrs and mechanical stress. Investment upfront is very low since the cost of photo tooling is an order or two less than in competing technologies.

Material properties unaffected Chemical etching imparts no mechanical stresses on metal substrates. Where stamping, punching and die-cutting impart shearing deformation, and laser and waterjet cutting can leave ablative deformation, photo-chemical machining simply dissolves the unneeded metal, leaving a flat and burr-free part.

Materials Virtually all materials can be etched, although some are etched more easily than others. Etching is basically rapid, controlled corrosion. Thus corrosionresistant materials are difficult to etch and require extremely corrosive etchants. However, many materials such stainless steels, beryllium copper, nickel alloys and brass, used commonly in manufacturing, can be etched readily by using aqueous solutions comprising ferric chloride.

Three-dimensional products Hand-foldable, etched bend channels are one of the unique features that Shimifrez can incorporate into a RFI/EMI shielding enclosure (board level shielding). Etched bend channels allows users to bend the sidewalls of a shield from a 2D flat part to a 3D finished shield, quickly and precisely. Bend channels can offer the designer several benefits such as the etched bend channels that are typically intended to create 90º right angle bends. They can also be used to create acute angle bends between 0º and 90º. Or since the enclosure can be formed without the need for any traditional forming tooling, users can typically save hundreds of dollars in tooling and several days of delivery lead time for prototype and production needs. Finally the etched bend channels exhibit a zero inside radii when formed. Designers can save space on a board or the instrument by reducing the clearance necessary between the part and the components within it. This technique has been used successfully in many technical applications.

Intricate, thin PCM parts The resolution of etched parts depends on material thickness and thus the most intricate parts are fabricated from the thinnest materials. Photo etching has been the most general method for micro metal fabrication. This method needs a

By Hassan Nojoumi, president, Shimifrez Inc., Concord ON

masking process for the selective removal of material. As this method is based on a chemical reaction, undercuts or overcuts can be generated depending on the density of the chemical material and the duration of etching.

Electroforming Electroforming is a specialized process Shimifrez uses to produce precision metal parts that are 4 to 5 times more accurate in getting to tight tolerances than chemical etching. Electroforming is a metal forming process that grows metal through the electroplating process. The process creates an electroform piece through electro-deposition of a mandrel in a plating bath (nickel, gold or copper) onto a conductive patterned surface. The electroformed part can be stripped off the mandrel, once the material is plated in the desired thickness. The electroforming process allows extreme precise duplication of the mandrel. This results in perfect process control, high quality production and very high repeatability. This makes electroforming perfect suitable for low cost production and high volumes. The highly resolution of the conductive patterned substrate allows advanced geometries, tighter tolerances and higher edge definition. When requirements call for extreme tolerances, electroforming is very effective. Compared to other metal forming processes like laser cutting, photo etching or stamping. For more information on the local manufacture of custom etched precision and intricate parts from Shimifrez Inc., go to http://ept.hotims.com/40521-69

Precision products PCM has provided a major, rapidresponse service to supply components to the microelectronics, mechanical and electronic engineering industries over the past several decades. The demand has been for thin (< 1mm thick), complex, precision parts at an economic price. Leading examples can be items such as sieves and meshes, shims, washers, optical encoders and filters, EMI/RFI shielding enclosures (folded boxes), belts , sputtering and deposition masks to name a few.

Micro engineering products PCM is now also used to fabricate components used in micro systems technology and micro electro mechanical systems (MEMS), medical diagnostic equipment and biomedical engineering applications such as body nozzle heads, X-ray light choppers and grids to IC leed frames for semi conductors, gimbals and micro channels are some names to declare.

Aesthetic products In addition to the above, PCM can provide parts with intrinsic aesthetic value and is much used for the production of jewellery, signage or decorations and name plates. Very often, the etching process is combining with electroplating, anodising or painting processes to give additional colour and difference.

Pitfalls of counterfeit-part epidemic exposed Companies attempting to manage the growing challenge of counterfeit electronic components face a range of government- and industry-related pitfalls that make it virtually impossible to eliminate all risk associated with the plague of fake parts, according to experts speaking at the 2012 ERAI Executive Conference held in Las Vegas last month. The event was co-hosted by IHS. Speaking to a sold-out crowd of more than 300 industry participants, presenters from information providers, standards organizations, defense contractors and distributors detailed the challenges associated with the rising tide of counterfeit and fraudulent devices. While much of the discussion focused on the impact of fake parts on the military/aerospace sector amid new defense department regulations, the presentations also examined the effect of counterfeits on the broader commercial electronic markets. The scale of the counterfeit problem has grown dramatically in recent years, with reports of fake parts quadrupling from 2009 to 2011. Supply chain participants in 2011 reported 1,363 separate verified counterfeit-part incidents worldwide, a fourfold increase from 324 in 2009. Much of the counterfeit-parts problem can be traced back to the enormous amount of electronic waste (e-waste) generated each year, according to Bob Braasch, senior director, supply chain, for IHS. “People don’t hold onto their old electronic devices,” Braasch told the event attendees. “A three-year-old cellphone is ancient, so people are constantly upgrading to the latest device. As the world economy improves and as technology continues to develop, people increasingly will be looking for the latest technology. All of this electronics consumerism translates into e-waste.” Braasch noted that 58% of e-waste generated by the US is shipped to developing countries. All too often, electronic components such as semiconductors are culled from this waste and then returned to the US and other developed countries in the form of counterfeit parts. As the number of counterfeit parts has grown, government regulations covering fake parts have grown more stringent. The US National Defense Authorization Act (NDAA), which was signed into law on Dec. 31, imposes strict regulations and severe criminal penalties on counterfeits supplied for government military and aerospace programs. While this phenomenon is impacting all electronics market, including consumer, communications and computing devices, much of the attention has been focused on defense, due to the NDAA.

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20

electronic products and technology • june-july 2012

Components & Subassemblies

Cadmium replacement coating targeted for MILAero connectors EN-PTFE composite coating exhibits equivalent, or better, properties than cadmium and nickel-cadmium

With the last remaining loopholes closing rapidly, the opportunity for connector manufacturers to find an optimum cadmium replacement is here. Even those that produce or distribute aerospace and military-grade connectors are under mounting pressure to meet the tightening requirements of the European RoHS directives, which are pushing towards elimination of cadmium altogether. “The first European RoHS standard came out in 1996, but excluded the military and some aerospace applications,” says John Schnepf, president, Corsair Electrical Connectors Inc., Irvine CA. “Since then, however, the stance of RoHS against cadmium content in electrical and electronic equipment has continued to intensify. The EPA is not quite there as far as the requirements are concerned, but you can see the trend. It is coming.” According to Schnepf, Corsair and other connector manufacturers are more than willing to eliminate cadmium or any other contaminants from products. The issue, however, is finding a suitable alternative

to cadmium and nickel-cadmium at a reasonable price point that delivers the equivalent (or better) conductivity, corrosion protection, compatibility, wear resistance, lubricity and low coefficient of friction. “There are any number of platings that meet the corrosion resistance requirements of cadmium,” explains Schnepf. “However, most do not meet the electrical requirements for conductivity, or meet the conductivity requirement, but not the corrosion resistance. A few of the more recent alternatives do well in both areas, but still do not meet RoHS standards due to use of Hexavalent Chrome and even Cyanide in the plating process.”

lubricity, wear resistance, conductivity, EMI shielding, and galvanic compatibility. However, Cadmium is particularly dangerous when airborne in dust form. It can cause lung disease, kidney failure, and even death. Any maintenance process that releases cadmium into the air exposes personnel and the environment to this hazardous material. Furthermore, the Cadmium plating process often incorporates the use of cyanide in the process and Hexavalent Chromium as a sealant. In 1993, cadmium became one of six hazardous substances restricted by Europe through its RoHS directive and the EPA has classified cadmium as a Group B1

compound (probable human carcinogen). Since then, legislation in Europe and the United States has increasingly focused on banning and limiting the use of cadmium, along with other harmful substances. DOD, US dept of labor, RoHS and REACH policy all intend to restrict, control exposure or ban use of cadmium.

Connector manufacturers seek cad alternative To replace the cadmium content while maintaining conductivity and corrosion continued on page 24

Dangers of cadmium Cadmium, and in particular nickel-cadmium, can be electroplated relatively thinly and evenly on fine and coarse threads and complex geometries, making it ideal for use on connectors. Cadmium’s advantageous properties include excellent corrosion resistance even in salt atmospheres,

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22

components & subassemblies

electronic products and technology • june-july 2012

Connectors are field attachable with screw termination M8x1 field–attachable connector series terminates stranded or solid wires up to a cross section of 0.5 mm² with its screw termination. Device also permits the connection of stranded wires including sleeve without reduction of the maximum allowed cross section. A corresponding key for the hexagon socket screws is supplied along with each device. Products are available as plug- and socket versions with 3- or 4- poles. CONEC http://ept.hotims.com/40521-70

Connectors boost performance in minimum space

Molded eight-pin M8 cordsets transmit maximum signals

PC 5 connector family comes in a more compact design, with dimensions that are 15% smaller than the original design. Installers can wire currents up to 41 amps UL and conductors up to 8AWG in a smaller space, permitting a more compact equipment design. Devices are plug-compatible to the existing PC 5 and PC 4 headers and panel-mount plug connectors. Products are available with or without screw flange, or with the tool-free click-and-lock latching system, in two through 12 positions. PHOENIX CONTACT

M8 sensor connector range of molded eight-pin cordsets meet the high demand for smaller connectors that can transmit the maximum amount of signals possible. Device transmits up to 8 signals from a connector that is 9.7mm in diameter. The cordsets have an open cable end with cables available in polyvinyl chloride (PVC) or polyurethane (PUR), which have a cross-section of 0.25 mm² (24 AWG) and offered in standard 2-, 5- or 10-meter lengths. Custom wire sizes, lengths and materials are available upon request. BINDER-USA

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D-coded M12 adapter simplifies machine mount integration 756 Series M12 Socket Ethernet Adapter simplifies the integration of machinemount IP67 components with IP20 controls. Providing tool-free terminations, device provides a traditional cable-based RJ45 Ethernet socket that routes data through a screw-locking M12 connector. A panel-mount design and availability in right-angle (756-9503) and straight (756-9504) variants eases integration into existing systems. Device provides Class D (up to 100 MHz) transmission performance. WAGO http://ept.hotims.com/40521-73

Shrouded male connectors come in 4 to 64 pin configurations Series 802 shrouded male-pin connectors for applications where a robust, secure connection is demanded. The double row devices come in 4 to 64 pin configurations and are available in through- hole and surface mount termination styles. Product’s shroud extends above the pins affording full protection during handling, assembly, connecting and disconnecting. Shroud limits the amount of misalignment between connectors during mating and de-mating, acting as a guide for blind mate applications. Both versions are dual row with .100” (2,54 mm) spacing pin-topin and row-to-row. MILL-MAX http://ept.hotims.com/40521-74

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PiOnEEr MagnEtiCs

Liquid COOLEd faMiLy Of POwEr suPPLiEs 1

2

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Bipolar switch nulls out offsets, enhances switching repeatability

4

5

PowerChamp Products 1. 20 kw’s tO > 30 kw’s • 2u X 19” raCk MOuntabLE, HOt PLug OPtiOn: Rack mountable • 365 VAC to 528 VAC • 3P Input • Pluggable option • 99% Power Factor Corrected 92% efficiency at 80% load • Standard liquid inlet temperature is 35° C. • 60° C. is available Ambient temperature at 0° C. to + 50° C. • Special options for smoothing pulse loads • Up to 1700 Amps/system > 89% efficient at 6 Volts • Water Flow 2 GPM • Low Harmonics • Intelligence • Complies with IEC 555 6 VDC to 400 VDC output voltage 2. PiCturE dEPiCts 2u X 19" PrOduCt - tyPiCaL PiPE COnfiguratiOn: 3. 8.1 kw’s, raCk MOuntabLE uP tO 24 kw’s in 19" POwEr sHELf 4. 20 kw’s tO > 30 kw’s, 2u X 19" witH ManifOLd 5. CustOM COOLing COnfiguratiOn • MOst ELECtriCaL sPECifiCatiOns saME as OtHEr PrOduCts.

tel:

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A1250 bipolar switch comes with a high speed chopping circuit to null out offsets and improve switching repeatability. Temperature-stable and stress-resistant Hall-effect, bipolar device is suited for operation over extended temperature ranges to +150C. High temperature performance is made possible through dynamic offset cancellation, which reduces the residual offset voltage normally resulting from device overmolding, temperature dependencies, and thermal stress. This new device is targeted at the automotive, industrial and consumer markets. ALLEGRO MICROSYSTEMS http://ept.hotims.com/40521-75

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full online product listings at ept.hotims.com


components & subassemblies

electronic products and technology • june-july 2012

Heavy-duty industrial connector delivers configuration options

Push-in connection eliminates tools for wiring

Han-Yellock heavy duty industrial connector series includes configuration options that include a universal hood and socket housings to fit both sizes of this industry-leading, selfcontained interface. Designed for easy assembly, device provides an integral locking system with patented push button technology that makes it easy to install while reducing the risk of unauthorized access. The universal hood is designed to make cable layout even more flexible, providing enough space for a range of cable entry combinations. The drillings can be used for layouts ranging from 3x M20, 2x M25, 2x M32 to 1x M50 cable glands. HARTING

PT range of terminal blocks accommodate larger cross-sections of up to 8AWG, including feed-through, multi-level and multi-conductor terminals as well as component, base and disconnect terminals. The fuse and function terminals are as small as the standard feed-through terminals. Device permits conductors to be directly connected without using a tool. As soon as the conductor is inserted, the contact springs open automatically, with plugging forces up to 50% lower than before. PHOENIX CONTACT

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Fiber-optic LC connector is ODVA-compliant

Minature shielded power inductors handle high current

IP67-rated interconnects are available in both full-metal and plastic versions, which provide design flexibility, and ensures that FTTA systems meet telecommunication industry standards as well as harsh environment requirements. The water-resistant devices provide increased protection from contamination and moisture in addition to mechanical stability, temperature resistance and vibration immunity. CONEC

PFL4514 Series shielded power inductors increase board density without sacrificing efficiency. The wirewound surface-mount devices require 16mm² of board space and are 1.4mm high. Current handling of up to 4.2 Amps compares to much larger inductors. Magnetic shielding provides more design flexibility by permitting tighter component spacing without electromagnetic interference. Device provides inductance values from 1.0 µH to 22 µH and an operating temperature range of -40 to +125C. Typical DCR is as low as 80 milliOhms, enhancing performance in battery-powered devices. COILCRAFT

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There’s no replacement for

D-Sub connector gaskets lower electrical resistance D-subminiature connector gaskets provide engineers with a low electrical resistance, low compression force shielding and grounding solution for common 9 through 50-pin connector interfaces. Each of firm’s five styles can be ordered in a base metal choice of stainless steel or high-performance Beryllium copper. Finish options of bright finish, bright tin, electro-less bright nickel and satin tin are also available to promote optimal galvanic compatibility when exposed to corrosive environments. LEADER TECH http://ept.hotims.com/40521-78

NTE, your trusted electronic component supplier! G RIN U T FEA

Resistors and Capacitors

Crimp-snap connector system terminates in-field CeeLok FAS-T connector system provides small form factor, 10 Gigabit ETHERNET, field terminable I/O suitable for rugged environments. Device meets high speed signal requirements and the expected 10Gb/s speeds needed in the future. Product provides crimp-snap contacts that enable easy termination and field repairability. Device’s integral backshell with 360-degree shielding drives down weight and cost, while improving overall system performance. TE CONNECTIVITY

For over 30 years NTE has delivered the high quality electronic components you need, when you need them. Let NTE also be your source for resistors and capacitors! Resistors: • Surface Mount • Metal Film/Oxide • Fusible Power Oxide • Carbon Composition • Vitreous Wirewound • Vitreous Edgewound • Power Wirewound • Flameproof

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24

components & subassemblies

electronic products and technology • june-july 2012

Edgeboard RF connectors mount vertically, horizontally without adhesives

Safety switches

E-Snap Series of edgeboard RF connectors include vertical or horizontal mount BNC E-Snap. Developed for employment with PCMICA cards in wireless applications, products are comprised of SMA, SMB, SMC, MCX and low-profile MCX LP edgeboard RF connectors. The miniature, lightweight series’ construction promotes exceptional board retention and RF performance without the use of adhesives. BOMAR INTERCONNECT PRODUCTS http://ept.hotims.com/40521-82

Unshielded SMD power inductors suit high density circuit boards SignalTransformer unshielded miniature SMD power inductors are open frame, wire wound, flat top designs suitable for high density circuit boards in low cost commercial and consumer products. Device provides low seated profile packages compatible with a variety of vendor IC’s. The rugged and reliable small size components withstand aggressive SMT automated high speed pick & place assemblies. BEL FUSE http://ept.hotims.com/40521-83

E-Stops range of safety-compliant emergency switches and accessories provide easily noticeable red twist-to-release actuators, industry compliant yellow bodies, and foolproof design for added user protection. Devices comply with ISO 13850 (EN418), EN IEC 60947-5-1, and EN IEC 60947-5-5. Durable and rugged, they provide immediate and reliable shutdown in critical situations through safe/positive break contacts. Products are available in 16 and 22.5mm sizes, as a single piece with built-in switch elements, or with separate actuators and elements for plugin, solder, screw, ribbon cable, or pcb terminal connections. Illuminated and key-to-release actuators are optional. All switches are protected against oil and water to a minimum IP 65 rating. EAO http://ept.hotims.com/40521-84

Cadmium replacement coating

continued from page 20

resistant properties, Corsair is working with CSL Inc. (Santa Clara, CA), a supplier that offers over 40 different plating processes. CSL is one of the few independent third party processors in the U.S. that develops proprietary custom coatings. As a manufacturer specializing in circular connectors with crimp-removable contacts for military, commercial aircraft, and other aerospace applications, Corsair’s original specifications were MIL-C-26482 and MILC-5015. Today, however, the company is in the process of qualifying MIL-DTL-38999, one version of which is a circular connector with a cadmium-class finish. The solution Corsair is currently testing is a nickel Teflon (EN-PTFE) composite coating developed by CSL over a decade ago. This EN-PTFE composite coating is not to be confused with standard nickel Teflon plating which is available from multiple sources. A simple 1-2 layer of EN-PTFE will not suffice in harsh environments. CSL’s EN-PTFE composite coating, on the other hand, forms a monolithic barrier that is self lubricating, scratch resistant, and anti-galling without galvanization. CSL’s composite EN-PTFE coatings meet the conductivity and lubricity requirements of Cadmium while reportedly exceeding the wear resistance and corrosion protection attributes of Cadmium or Nickel Cadmium plating. It can cross mate with stainless steel, aluminum, PEI, and PEEK and can be applied to most metals and composites. “We are currently investigating the composite nickel-PTFE alloy as an alternative to cadmium,” says Shnepf. “CSL has developed a plating process that apparently can deliver both electrical conduction and corrosion resistance and is RoHS compliant.” According to Shnepf, Corsair is currently entering the qualification phase of the testing with CSL. “Given that this coating meets all the performance characteristics outlined, we expect it will have a very favorable response in the military and aerospace market as a cad alternative,” adds Shnepf. Connector manufacturers are not the only ones testing EN-PTFE. Over the past 15 years, Lockheed, Boeing, and Sikorsky have tested it and it is already a spec for connectors for harsh environments under MIL-DTL-38999. CSL’s EN-PTFE products are use on Navy ship programs, the F35 Joint Strike Fighter, Sikorsky helicopters, and Boeing Aerospace programs.

Standardizing on a cad alternative Standardization of product line features can be a major advantage for the connector industry from a manufacturing and marketing standpoint. As the military becomes more of an international collaboration, US connector manufacturers will have to become more responsive to RoHS and some of the other standards adopted by the European nations other NATO Alliance partners. By standardizing on a replacement for cadmium plating embraced by both Europe and the US, connector manufacturers can enjoy manufacturing economies while making life easier for global distributors by simplifying inventories. For more information on composite nickel-PTFE alloy as an alternative to cadmium from CSL Inc., go to http://ept.hotims.com/40521-85

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components & subassemblies

electronic products and technology • june-july 2012

M12 circular hybrid connector combines Cat5e speed with wrap- shielding Brad Micro-Change M12 Circular Hybrid Technology (CHT) connector system includes 8-pole (4+4) connector providing two Cat5e twisted-pair data lines and four power lines capable of carrying up to 6.0Amps. Combining power and data lines into one connector, interconnect system reduces cabling requirements and lowers installation time and associated costs. The wrap-around metal shielding allows power and Cat5e signal to be combined in one connector without losing optimum signal integrity and performance. MOLEX http://ept.hotims.com/40521-86

Precision jitter filter, frequency translator handles wide input/output range SFX-525G high precision frequency translator and 20Hz jitter attenuator translates an input between 8kHz to 100MHz to output frequencies between 8MHz to 250MHz. Device provides jitter filtered, wander following output signal synchronization to a superior GPS, Stratum or peer input reference signal and supports all major FEC rates such as 15/14 and 255/237. Product includes a lock detect alarm output. Output jitter is less than 0.16ps rms. CONNOR-WINFIELD http://ept.hotims.com/40521-87

T9

compact, easy to mount circuit breaker resists dust and water

Intelligent battery pack increases reliability BL3100C18650XSXPPGQA Li-Ion battery pack has both a built-in charger and fuel gauge circuitry to ensure both safe operation and power reliability. Delivering 14.4 Volts with a capacity of 3100Mah, product is a drop-in solution for product applications where recharge cycles, battery performance, and user friendliness are important. Unit is approved to UL 1642 and complies with EU 2002/95/EC, China SJ/T 11363-2006, and CE Mark as well as compliance with 2004/108/EC electromagnetic compatibility including but not limited to EN61000-6-1:2007 and EN61000-6-3:2007. GLOBTEK http://ept.hotims.com/40521-88

express

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Schurter‘s T9 series resets the industry standard for fuseholder style Circuit Breakers for Equipment - single pole thermal circuit breaker - slim fuseholder style body - fits a variety of panels with 3 different mounting styles

• front mounting snap-in fits 0.8-2mm panel thickness • rear mounting snap-in fits 0.5-3mm panel thickness • rear mounting threaded neck fits 3/8” cut-out. Comes with metal nut or plastic nut to meet China RoHS. Optional IP65 protection cover available.

- rated currents 3-16A - press to reset trip indicator - approved to UL 1077, CSA C22.2, IEC 60934, GB 17701

PSR-FSP2/2x1 and PSR– FSP/2x1 process safety relays are safe interposing relays specifically designed to operate with fail-safe controls in process applications. Device can be used in applications up to a Safety Integrity Level (SIL) 3, and the PSRFSP2/2x1 can be used for up to a SIL 2 requirement, according to IEC 61508. Both units have a normally closed status contact that can be wired to a SIL-rated controller to perform an automated ‘proof test’. This can ensure that the targeted SIL level is maintained. PHOENIX CONTACT http://ept.hotims.com/40521-89

N-6 miniature potentiometer line includes N-6R SMD version N-6R Carbon potentiometer, surface mount version is RoHS compliant and has styles suited for both manual and automated insertion in stand up or lay down assembly methods. Line includes a reflow soldered SMD using standard pick and place automation equipment and reflow ovens. Product can be ordered in either SMD or plated through-hole configuration and in several combinations including bulk and embossed tape. Device measures 6mm and fits tight packaging constraints for small footprint requirements. PHIHER SENSORS AND CONTROLS http://ept.hotims.com/40521-90

express

mart

http://ept.hotims.com/40521-27

www.schurterinc.com/new_cbes

SIL-rated relays deliver process safety

http://ept.hotims.com/40521-28

ADVERTISERS’ INDEX Agilent Technologies Canada Inc.. . . . . . . . . . . . . . . . . . . . 11, OBC Allied Electronics, Inc . . . . . . . . . . . 19 Avnet EM(AZ) . . . . . . . . . . . . . . . . . 15 Conec Corp. . . . . . . . . . . . . . . . . . . . 3 Digi-Key Corp . . . . . . . . . . . . . . . . . . . 5 Electro Sonic . . . . . . . . . . . . . . . . . . 13 EMX Enterprises Ltd. . . . . . . . . . . . . 20 GAP Wireless . . . . . . . . . . . . . . . . . 26 Hammond Mfg. Co. . . . . . . . . . . . . . IBC Harting Canada Inc. . . . . . . . . . . . . . 22 Irwin Industrial Agencies Limited . . . . 4 Mega Electronics Inc. . . . . . . . . . . . . 12 M.G. Chemicals . . . . . . . . . . . . . . . . 26 Miller-Stephenson Chemical Co. Inc. . .10

Mouser Electronics. . . . . . . Murata Power Solutions . . . NEWARK . . . . . . . . . . . . . . . Noritake. . . . . . . . . . . . . . . NTE Electronics, Inc.. . . . . . ODU USA Inc.. . . . . . . . . . . Omega Engineering Inc. . . . Otto Engineering . . . . . . . . Pioneer Magnetics . . . . . . . Positronic Industries, Inc. . . Protocase . . . . . . . . . . . . . Rohde & Schwarz . . . . . . . Schurter Inc. . . . . . . . . . . . TDK- Lambda Americas Inc. Voltage Multipliers Inc. . . . .

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http://ept.hotims.com/40521-26

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