INTERNATIONAL BUYER’S GUIDE | 2019 INDUSTRIAL TECHNOLOGY - Oil and Gas. Petrochemical. Automation
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INDUSTRIAL TECHNOLOGY WORLD CATALOGUE 2019
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Industrial Technology
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Editorial >Editor in Chief Stefano Petrelli >Editorial Manager Noemi Morales >Executive Editor Graphic Design Golkoo Hooshmand >Scientic Supervisor Mor Nguirane >Editorial Board Mor Nguirane Benjamin Pollentes Luca Coppari
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INDUSTRY 4.0 LATIN AMERICA AMERICA
Introducing Machine Learning By Mor Nguirane
Developing a Local Content Strategy By Mor Nguirane
Intellectual Property and Innovation in Biofuel Sector By Leonello Trivelli
AFRICA
Wireless Technology for Process Automation (Hart and ModBUS) By Andrea Fenzi
EUROPE
Energy Blows from the Sea By Valeria Menecchini
Index
PLASTIC
EQUIPMENT
MACHINES
AUTOMATION INSTRUMENTS COMPONENTS LABORATORY
CARRO LUIGI ITEC BONFANTI MOCAP D-KTC FLUID CONTROL ROMANI CARLO SALVI OMR DAMEC HITEMA BFT BURZONI IMT INTERMATO MECCANICA CENTER GAMBAROTTA GSCHWENDT FAVARI IPL SIEMENS SCAGLIA INDEVA INOXDADI CEAR COMEX BALDONI ABB METAL SERVICES GROUP
PUMPS
ORLANDO KNF ULTRA POMPE
VALVES
INDRA MEMIT GROUP MEMIT VALVES
REFINING
ENI
SERVICES
SELEA
SUPPLIERS CRANES
CARRARA TECNOTELAI AMERICAN ELEMENTS ITALIAN GASKET TECO AUTOGRU RIGO
INDUSTRY 4.0 Introducing Machine Learning By Mor Nguirane, Dott. Chemical Engineering Machine learning teaches computers to do what comes naturally to humans and animals: learn from experience. Machine learning algorithms use computational methods to “learn” information directly from data without relying on a predetermined equation as a model. The algorithms adaptively improve their performance as the number of samples available for learning increases. Machine learning algorithms find natural patterns in data that generate insight and help to make better decisions and predictions. They are used every day to make critical decisions in medical diagnosis, stock trading, energy load forecasting, and more. Media sites rely on machine learning to sift through millions of options to give you song or movie recommendations. Retailers use it to gain insight into their customers’ purchasing behaviour. With the rise in big data, machine learning has become particularly important for solving problems in areas like these: • Computational finance, for credit scoring and algorithmic trading • Image processing and computer vision, for face recognition, motion detection, and object detection • Computational biology, for cancer detection, drug discovery, and DNA sequencing • Energy production, for price and load forecasting • Automotive, aerospace, and manufacturing, for predictive maintenance • Natural language processing How Machine Learning Works Machine learning uses two types of techniques: supervised learning, which trains a model on known input and output data so that it can predict future outputs, and unsupervised learning, which finds hidden patterns or intrinsic structures in input data. Supervised Learning: The aim of supervised machine learning is to build a model that makes predictions based on evidence in the presence of uncertainty. A supervised learning algorithm takes a known set of input data and known responses to the data (output) and trains a model to generate reasonable predictions for the response to new data.
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Supervised learning uses classification and regression techniques to develop predictive models. •Classification techniques predict discrete responses for example, whether an email is genuine or spam, or whether a cancer is cancerous or benign. Classification models classify input data into categories. Typical applications include medical imaging, speech recognition, and credit scoring. •Regression techniques predict continuous responses for example, changes in temperature or fluctuations in power demand. Typical applications include electricity load forecasting and algorithmic trading.
Unsupervised Learning Unsupervised learning finds hidden patterns or intrinsic structures in data. It is used to draw inferences from datasets consisting of input data without labelled responses. Clustering is the most common unsupervised learning technique. It is used for exploratory data analysis to find hidden patterns or groupings in data. Applications for clustering include gene sequence analysis, market research, and object recognition. Selecting an Algorithm Choosing the right algorithm can seem overwhelming, there are dozens of supervised and unsupervised machine learning algorithms, and each takes a different approach to learning. There is no best method or one size fits all. Finding the right algorithm is partly just trial and error, even highly experienced data scientists can’t tell whether an algorithm will work without trying it out. But algorithm selection also depends on the size and type of data you’re working with, the insights you want to get from the data, and how those insights will be used. Machine Learning Application Consider using machine learning when you have a complex task or problem involving a large amount of data and lots of variables, but no existing formula or equation. For example, machine learning is a good option if you need to handle situations like these:
1.Hand-written rules and equations are too complex as in face recognition and speech recognition; 2.The rules of a task are constantly changing as in fraud detection from transaction records; 3.The nature of the data keeps changing, and the program needs to adapt as in automated trading, energy demand forecasting, and predicting shopping trends. Example: Optimizing HVAC Energy Usage in Large Buildings The heating, ventilation, and air-conditioning (HVAC) systems in office buildings, hospitals, and other large-scale commercial buildings are often inefficient because they do not consider changing weather patterns, variable energy costs, or the building’s thermal properties. Building IQ’s cloud-based software platform addresses this problem. The platform uses advanced algorithms and machine learning methods to continuously process gigabytes of information from power meters, thermometers, and HVAC pressure sensors, as well as weather and energy cost. Machine learning is used to segment data and determine the relative contributions of gas, electric, steam, and solar power to heating and cooling processes. The building IQ platform reduces HVAC energy consumption in large-scale commercial buildings by 10% - 25% during normal operation. Reference Mathworks® ebook, Inc. Matlab
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LATIN AMERICA Developing a Local Content Strategy By Mor Nguirane, Dott. Chemical Engineering Based on a study by Baker III institute (1) about 90% of new hydrocarbon production in the next 20 years will come from developing countries. Many of these nations have understandably introduced ‘local content’ requirements into the regulatory frameworks governing natural resource developments. For instance, the Mexican government has introduced the first regulation on local content on 2008. Local content is the added value brought to a host nation through the activities of the oil and gas industry. This may be measured and undertaken through: •Workforce development: employment and training of local workforce; •Investments in supplier development: developing and procuring supplies and services locally; The aim of local content regulation is to create jobs, promote enterprise development and acquire new skills, know-how and technologies. Considering the growing importance of local content, many oil and gas companies approach the concept as a strategic issue that can have a direct impact on a range of core business functions, such as business development, procurement and operations. In response, companies have begun to develop innovative tools and approaches aimed at meeting local content requirements and contributing to sustainable economic growth. At the same time, these efforts can protect and enhance companies’ own commercial interests and expand company level of cooperation with the local industry.
The advantages of having a local content strategic plan include: •reductions in operational costs by keeping expatriate staff to a minimum; •smoother flowing supplies of goods and services; •a consistently renewed licence to operate; •enhanced engagement with stakeholders.
Successful local content programmes are shaped by a clear understanding of the business benefits and a well-defined strategic plan. Detailed understanding of the local context is imperative. That means avoiding prescriptive solutions.
Considering above mentioned advantages, the strategic plan should focus on improving the capabilities of the local workforce. This can be done through employment, training and investment in the local supply base by means of procurement and development.
Practitioners should concentrate on the key drivers in achieving local content: regulatory requirements, business and stakeholder expectations including those internal to the company.
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Drivers of a successful local content strategy Local context: the knowledge of local context enables companies to understand its importance in terms of demand-side requirements, supply-side capabilities, and the barriers that limit local worker
and local company participation. These factors vary by location, the nature of the project and the stage of the project life cycle. Experience demonstrates that targets beyond the existing capacity of local industry or the absorptive capacity of assets can result in greater costs, lower government revenues and less competition (2). Thorough analysis of the local context can yield a realistic baseline for a local content strategy plan. Regulatory requirements: oil and gas companies operate in several localities worldwide and thus facing different regulatory environments. Depending on how regulations are structured, they may impose limits on the initiation, growth and development of new enterprises. The regulations may also define explicit targets or objectives for local content development. All of this can add significantly to the costs of doing business. The regulatory environment will influence the feasibility of implementing a local content strategy. Hence, an understanding of the context is crucial to the strategic plan’s development. Business expectations: there are an increasing number of strategic and commercial reasons behind the move for local content. By identifying them in each case, companies can justify applying the necessary resources and management effort and simultaneously identify the functions and areas of the business that should be involved. The advantages of having a local content strategy may include the following: •contributing to the stability of the business environment; •meeting legislative requirements; •meeting expectations of host governments for local economic and social benefits of oil and gas developments; •increasing the likelihood of ‘competitive
differentiation’ in bidding rounds/negotiations with host governments and government authorities; •maximizing opportunities for achieving higher levels of reliability and quality through local supplier proximity; •maximizing opportunities for lower costs on some locally procured goods and services; •increasing access to new staff resources, ameliorating the growing global issues of the aging workforce within the oil and gas industry and a gradual shrinking of the pool of technically capable, skilled resources; •delivering sustainability and corporate responsibility objectives and maximizing the impact of community investment resources. Stakeholder expectations: These should help define objectives, particularly when key stakeholder expectations are not explicitly part of regulatory requirements or the defined business case. Reference (1) The Changing Role of National Oil Companies in International Energy Markets. James A. Baker III Institute for Public Policy, Rice University. (2) Nordas, H. et al., 2003. The upstream petroleum industry and local industrial development: a comparative study. SNF Report No. 2003:8, Institute for Research in Economics and Business Administration, Bergen. IPIECA: Local content strategy, A guidance document for the oil and gas industry. responses to the data (output) and trains a model to generate reasonable predictions for the response to new data.
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AMERICA Intellectual Property and Innovation in Biofuel Sector By Leonello Trivelli | Researcher at UniversitĂ di Pisa (UNIPI) Sustainability is a key theme in current discussions between policy makers, entrepreneurs, researchers, NGOs and the society. Indeed, CO2 emission reduction, the development of renewable energy sources, and natural resources consumption are some of the aspects which gathered more interest in such context. The effort to identify alternative energy sources for the transportation sector is constantly growing and encompasses both liquid fuels, gasses and electricity trying to replace the dependence on fossil energy. Within this context, liquid biofuels that are extracted from vegetables such as sugar cane, corn, jatropha, and algae constitute one of the main alternatives that are available on the market today. Despite the importance biofuels can have in terms of sustainable development for what concerns their reduced environmental impact related to extraction and consumption, discussions are still in place for what concerns the impact generated by their production process. These aspects made the biofuel sector as a key field for policy makers wanting to address the growing sociopolitical pressure on the themes related to sustainable development. Indeed, countries all over the World are investing on biofuels starting from seventies with the goal of encouraging biofuel production and consumption and supporting research in biofuel technologies. However, as far as the nations producing biofuels are concerned, only Brazil is able to maintain a biofuel marketplace without public support. Conversely, all other countries require policy intervention to make biofuels economically competitive through tax reduction as well as mandatory rules for fuel blending. These investments were conceived to support two main policies: demand-pull and technology push. The first refers to actions aiming to sustain the consumption of biofuels through mandatory fuel mixes. The second, instead, has the goal to support the development and adoption of biofuel technologies thanks to research and development funding. Despite the great effort put by Countries on supporting the development and dissemination of biofuels, it is still difficult to understand the economic productivity of such research inputs.
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In order to investigate such aspect, several research teams have used patent data to analyse the economics of innovation in biofuel technologies and the effects generated by policies over time. One of the most recent works on such topic is the one published on Energy Policy and conducted by Michelle Arnold, Joseph A. Tainter and Deborah Strumsky from the Department of Environment and Society of Utah State University. Calculating the innovation productivity of a sector or a company is a very hard task since organizations do not disclose such kind of strategically relevant information. For this reason, the approach adopted by the research team was based on the analysis of data that are publicly available because of their legal relevance: patents. Indeed, the analysis we are going to describe grounds on the assumption that an innovation is taken into consideration only if it has all the features needed to earn a patent.
Accordingly, the main source of data was the United States Patent and Trademark Office (USPTO) and the researchers focused on the liquid biofuel technologies patented since 1976. The information provided by USPTO included title, authorship, patent number, technology codes, date patent was requested, and date patent was granted. Overall, the search gave back more than 11,000 patents from 1901 to 2016. The patents awarded from 1976 to 2012 were 2587. The biggest part of them refers to the last years and the number of patents on liquid biofuels grew significantly after 2005. In particular, it passed from a few dozens in 2005 to about 700 patens in 2012. Another interesting information is the one concerning the authors who contributed to achieve a patent. Indeed, the average number of people involved in a patent increased from 1,5 (1976) to 3 (2012) authors per patent. This information is significant for describing the patenting process and the innovation productivity in such domain. In fact, the need to involve more people in the patenting process reflect higher costs to be afforded to get a patent awarded. Conversely, such data shows a lower innovation productivity in the liquid biofuel domain. Such declining pattern in innovation productivity is evident in both newer technological areas (such as information technology, biotechnology, and nanotechnology), and in older sectors (Strumsky et al., 2010; Tainter et al., 2018). Thus, the declining productivity of innovation in biofuel technologies is part of the overall pattern in science-based R&D, resulting from increasing complexity and costliness. Moreover, authors analysed the methanol sector separately. Such choice comes from the importance of such chemical in the biofuel domain, but also in other sectors.
Methanol shows a more persistent grow in term of inventive activity than biofuels in general. Indeed, it starts growing in 2001 when the patents awarded were about 10, to the 50 awarded in 2012. However, it presented the same declining pattern of innovation productivity shown for other biofuels. The same happens also for patterns of innovation productivity in first generation (food crop feedstocks), second generation (food crop co-products or waste products, and non-food crops), and third generation (algae) biofuel technologies. These results show that productivity innovation in biofuels domain is experiencing problems which somehow reflects the difficulties of biofuels in penetrating the market all over the world. On one hand, the diminished return of R&D activities may lead companies to curtail research projects. On the other hand, Governmental actions can help companies to address such costs. The last option for company will be to make research activities more efficient and in case reduce the human resources devoted to such actions. In any case, the declining productivity of innovation is a huge problem for a sector which still has big challenges to address in terms of market penetration. Indeed, such criticalities, together with the concerns related to biofuels production represents the main issues for the dissemination of biofuels on a wider scale. Even if policy makers can play a big role in such game, the perception is that growing the market might be the priority for the next future. References Arnold, M., Tainter, J. A., & Strumsky, D. (2019). Productivity of innovation in biofuel technologies. Energy Policy, 124, 54-62.
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AFRICA Wireless Technology for Process Automation (Hart and ModBUS) By Andrea Fenzi WirelessHART network uses a 2.4 GHz band (license-free and used worldwide). This type of industrial network uses a mesh network where all field devices form a network. Each device operates simultaneously as a signal source and a repeater. The original transmitter sends a message to its closest transmitter, which forwards the message to the base station and the actual receiver. In addition, alternative routes are set up during the initialisation phase. If the message cannot be transmitted on a particular route, due to an obstacle or a defective receiver, the message is automatically redirected to an alternative route. Thus, the wide area network provides redundant communication routes to increase reliability while extending the range of the network. The communication over the wireless network is coordinated with the TDMA system, which synchronizes the network participants in 10 ms timeframes. This allows you to create a highly reliable, collision-free network, and reduces the leads and lags when a station has to remain active. WirelessHART also uses FHSS (Frequency Hopping Spread Spectrum) technology to prevent interference. All 15 channels as specified in IEEE802.15.4 are used in parallel; WirelessHART uses FHSS to hop across these channels. Channels that are already in use are blacked out to avoid collisions with other wireless communication systems. The combination of 10 ms synchronization and 15 channels allows 1,500 communications per second.
Wireless technology in the process automation The technological development of field bus is represented by solutions based on wireless radio technology. Although proprietary solutions have been available for some time, a standard application range has not yet become widespread on the market for a number of reasons. In the transfer of measured values of safety-critical data and of data directly related to process control, the cable represents the best available solution for transferring the signal. A cable-based solution should always be preferred to a radio technology solution for critical control applications, while wireless technology can play an important role for non-critical applications that do not require a cable to be installed. Cable vs wireless dilemma Cable-based solutions are not necessary in smaller plants and in logistics operations involving intermediate material storage since there may be no instrumentation and thus no feedback on storage levels. Cable solutions may also be discounted for
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economic reasons because there are obstacles between the control system and the process itself. Level measurements, which are generally carried out manually, can easily be replaced by a radio control method. Here there is no necessity for real-time transfer, and if a level value cannot be transmitted for a short period, it will not interfere with the operation of the plant. There are also new possibilities in the sphere of environmental monitoring. One example is corrosion measurement using CorrTran MV from Pepperl+Fuchs. Corrosion measurement is applied to critical areas of a vessel or pipeline. These positions are often extremely difficult to access or far away from the control system. The CorrTran MV wireless device can be installed optimizing the use of wiring. In this case, transmission security is not a critical application and, since corrosion is an extremely slow process, it is not time-critical. Nowadays, with a wireless system the status of ball valves is transmitted to the control room and, as a result, the control system monitors the status of the ball valves at all times. The same applies to all the
other manually checked status parameters, such as pressure and temperature. Wireless technology can also be used to ensure quality and to optimize important process parameters. These parameters, which are generally less critical to the process control, are often only temporarily monitored, for example in the event of a fault being detected or in temporary plant installations with low volume requirements and frequent product changeovers. In these applications, wireless technology improves the information on plant status, material flow and process sequence. It provides a basis for sequence and process optimization, asset management and decisions relating to preventive maintenance. Wireless technology improves the economy of process plants. Wireless Hart according to Endress + Hauser The second example of the use of the WirelessHart solution is a series of indications from Endress + Hauser, one of the most important companies in the Process Automation sector. This part of the article refers to the technical presentation made by engineer A. Icardi (Endress + Hauser Italia SPA) during the ANIPLA AIS workshop in Milan. HART 7 has been available for several years: it is a protocol extension that is already available on almost all process devices on the market. Revision 7 is fully compatible with existing HART field devices and all HART compatible host systems. In terms of process automation, it should be noted that the HART protocol is the most popular field protocol with over 30 million devices installed. WirelessHart features fast and flexible installation, and new sensors can easily be added to the network. Applications in the process automation The main areas of application of this wireless solution are the monitoring and maintenance of systems based on wireless sensor networks. Integration is essential for Wireless Fieldgate sensor
networks. WirelessHART Adapter and WirelessHART Mesh Network are available - these devices can integrate any HART field device (4-20 mA, Modbus TCP, Ethernet/IP, HTTP RS485: HART, Modbus RTU) into the network. The safety features of the given reliability, usability coexistence with other radio signals allow using standard technology with costeffectiveness. Retrofit integration with a long-life battery adapter is also possible. The system operates with AES128 & CCM encryption, self-organizing mesh network, TDMA, FHSS, DSSS, CCA, blacklisting FDT, DD, OPC, Modbus, Wireless monitoring. This solution can be used in process automation for pressure and temperature monitoring on wellheads, flow monitoring, process data monitoring on wellheads, process data monitoring along the piping of an extraction plant, inventory data monitoring in oil&gas tanks at refineries and depots, temperature monitoring on rotary kiln Tank Gauging system, pressure measurement at the relevant manifold. The typical installation for each site is composed of 6 pressure meters, 5 temperature meters, 1 flow meter - each instrument with its own SWA70 adapter connects to 1 SWG70 Fieldgate within an area of approx. 100 m². General characteristics Wireless Industrial Sensor Networks, Acquisition/ transmission data and monitoring over local wireless network 250 kBit/s with the following range: indoor 60 -100 m, outdoor up to 400 m low battery operation, GSM, GPRS 55, 6 kBit/s UMTS 1.8 Mbit/s. Wireless Local Area Networks (WLAN), Connection between PLC, DCS, PC, High Speed: 11108 MBit/s Range: indoor up to 40 m, outdoor up to 300 m. Personal Area Networks (PAN) (Alti consume) Local mobile wireless operation, for ex. Field Xpert with Bluetooth, Bluetooth speed: 723,2 kBit/s Range: indoor 10 m.
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EUROPE Energy Blows from the Sea By Valeria Menecchini | Journalist The global offshore wind energy market is expected to exceed 81,000 MW by 2024. Growth is certainly due to increasing incentives for the entire wind energy market, but held back by high plant costs and energy distribution difficulties. A Market Research Engine report published in December 2018 shows that the main drivers of the market are the large number of wind turbine installation projects; innovation in wind power generation technology and, finally, increased demand for efficient wind power converter systems. Offshore plants, ie wind farms installed offshore, have a higher yield than those on land, not only because the wind speed is higher, but also because it is more constant and does not present turbulence disturbances. Offshore turbines can also be installed in very deep sea locations, exploiting coastal winds, using the same construction technologies as oil platforms. Instead the floating turbines are placed in the open sea and usually the project uses a three-point anchoring system with steel cables anchored to the bottom. It should be borne in mind that although costly works are required for the foundations, that the turbines must be treated to protect them from the corrosive effects of salt and water, that the cost of cables and sea connections may be greater, as well as the costs of installation and maintenance, access roads are not necessary, disputes with local communities must not be resolved, nor naturalistic or reforestation works. The ecological impact of offshore installations, the subject of some recent studies, is minimal. In fact the turbines are located more than 3 km from the coast, so beyond the visible line and some researchers hypothesize that they could favor areas of repopulation and biodiversity on the seabed over time. The most significant negative effects are caused by the rotation of the moving blades and their underwater noise, but the results of current research do not indicate short-term effects in the area between the generators, and the foundations have even caused the allocation of new species and new fauna communities. The first offshore wind plant consisting of 11 wind turbines (for a total of 5 MW) was built in the Baltic Sea off the coast of Vindeby, Denmark, in the early 1990s. The first and largest formation of the new millennium was inaugurated in 2005 off the mouth of the Thames at Kentish Flats and alone generates 90 MW. In 2018 the first Hornsea One turbine was installed, the largest offshore wind farm project in
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the world. Located 120 km from the Yorkshire coast in England, the plant will cover approximately 407 sq km and will consist of 174 wind turbines that, once in operation, will be able to develop a total power of 1.2 GW, on a par with conventional fossil power plants . The electricity generated at sea will pass through one of the three offshore substations, before being transported by three high voltage submarine cables (245 kV), through the reactive compensation station, to the ground. The Hornsea One marine power station is only the first of the four planned in the area, in fact the company has already received the green light and the incentive for a second phase that should be completed in the early 2020s. And for the last two projects - Hornsea 3 and 4 - Ă˜rsted is considering the possibility of installing even more powerful turbines, at least 10MW. The total annual consumption of Great Britain could be satisfied by the offshore wind energy potential even excluding the critical sea areas (within 5 km of coastline; seabed lower than 10 meters and higher
than 50; with intense traffic of ships; the areas military ...) estimated at around 230 TWh per year. Germany started building the wind farm on the island of Borkum in 2008 to achieve 15% off-shore renewable energy within twenty years. In 2018 work began in China for the nation’s largest offshore wind farm off the island of Nanpeng, in the southern province of Guangdon which is expected to come into operation by 2020, generating about 1.46 million MWh a year. But the Nanpeng mega plant is only the first in China, in fact, as early as 2030, as many as 23 offshore wind farms are planned and the nation should reach 31 GW installed in the sector by the end of the next decade. According to the Global Wind Energy Council, the People’s Republic ranks third in terms of total installed capacity of offshore wind turbines, holding 11% of the world total starting from the end of 2016, after Great Britain and Germany.
Taiwan aims to bring the “marine” share over 8 GW by the end of 2027. “Taiwan - explains Wood Mackenzie senior analyst Robert Liew - represents the largest offshore market in the Asian Pacific thanks to a relatively stable regulatory regime, government support and openness to foreign investments “. But not all ambitious projects seem to be destined for success, in fact factors such as technological maturity and a stable supply chain are still far away. “Along with South Korea and Japan, East Asia needs about $ 37 billion in investments to cope with the huge growth of offshore wind capacity over the next five years,” said Liew. “The good news is that prices are going down. Future offshore costs should become competitive with traditional thermoelectric prices by 2025, “he added. “This should attract investment in the sector.”
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HANNOVER MESSE 2019 Driver of industrial transformation Make digital transformation tangible – that was what HANNOVER MESSE 2019 promised. After five days, the organizers announced a positive result. Artificial intelligence in industry and robotics, the potential of the new 5G mobile communications standard for industrial applications, lightweight design, and the future of work in a time of increasing digitalization were this year’s most important topics at the world’s leading tradeshow for industrial technology. Hannover, Germany, April 5, 2019. “HANNOVER MESSE 2019 showed that it is the world’s most important platform for all technologies related to industrial transformation,” said Dr. Jochen Köckler, Chairman of the Managing Board at Deutsche Messe. “More than 215,000 visitors used HANNOVER MESSE to invest in new technologies and prepare their businesses for the future. Only Hannover provides the comprehensive look at application scenarios, the potential and the interaction of Industrie 4.0, artificial intelligence, 5G, and energy solutions.” Roughly 6,500 exhibitors from around the world presented solutions for the future of manufacturing and energy supply, including more than 500 examples of the deployment of artificial intelligence in industrial manufacturing, 5G applications, and solutions for the energy and mobility transitions. Robotics was also a major draw for visitors. Leading robot manufacturers and robotics start-ups demonstrated real-world applications for all industry sectors. With 160 exhibiting companies, Partner Country Sweden stood out as a high-tech nation. Nearly 40 percent of the show’s 215,000 attendees came from abroad. “The record-breaking turnout underlines the international significance of HANNOVER MESSE and shows Germany’s strength as an industrial location,” said Köckler. The top visitor countries after Germany were China (7,200), the Netherlands (5,900), Italy (3,400) and the USA (3,400). Partner Country Sweden contributed 2,600 visitors. The show received high marks from participating exhibitors. “There are a few clouds on the horizon for the mechanical engineering industry right now, making the role of HANNOVER MESSE all the more important as a continued beacon for industry and innovation. Mechanical engineers are at the vanguard of connected production environments, and the strong interest shown by visitors in machine-to-machine communication and the ‘global machine language’ OPC UA confirms that our members are at the forefront of developments. Another critical factor for integrated manufacturing is the ultrafast 5G mobile telecommunications standard, and this year’s HANNOVER MESSE generated some real momentum in this area. The Industry 4.0 wave has been rolling for a few years, and this year’s fair revealed how far we have come since it all started,” commented Thilo Brodtmann, Executive Director of the German Engineering Federation.
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“5G and Hannover Messe are a perfect fit,” said Dr. Klaus Mittelbach, CEO of the ZVEI industrial association. “Next year’s fair will feature numerous applications for 5G technology. Companies in the electrical engineering and electronics sector are eager to use this new mobile communications standard. Together with artificial intelligence, it is going to be an important competitive factor,” he concluded. As a major premiere, the show’s technology partners Nokia and Qualcomm treated visitors to the first-ever 5G test environment. This enabled both solution providers and potential users to demonstrate and try out the potential of this new mobile telecommunications standard for industrial applications. The 5G premiere at HANNOVER MESSE also marked the start of Deutsche Messe’s “smart venue” initiative, which over the course of the next several months will turn the Hannover Exhibition Center into the world’s first tradeshow venue with fully operational 5G technology. In a rich array of HANNOVER MESSE forums and conferences, experts from industry, government and the R&D community stimulated fruitful dialogue on topics such as Industry 4.0, AI and the future of work. Among the supporting program’s popular highlights were the Lightweighting Summit organized by the German Ministry for Economic Affairs and Energy, the Future of Work in Industry congress and the Industrial Pioneers Summit. Staged under the motto “Sweden Co-Lab”, Sweden’s Partner Country showcase was all about innovation and collaboration. As Köckler put it: “Sweden impressed as a powerhouse of creative ideas for tomorrow’s technological solutions: liberal-minded, agreeable and highly innovative.” HANNOVER MESSE sets course for bright future In an age of digital transformation, HANNOVER MESSE is also evolving. Thanks to a strategic retooling, including a rebranding, new thematic approach and new physical layout of the showgrounds. HANNOVER MESSE is preparing to underscore its role as the world’s leading industrial technology showcase. Featuring seven main display categories, the updated format will set the stage for further growth in the core segments of industry, energy and logistics. The next HANNOVER MESSE will run from 20 to 24 April 2020, with Indonesia as the official Partner Country.
B U Y E R ‘S G U I D E 19 INDUSTRIAL TECHNOLOGY
BP Awards Contracts to BHGE & McDermott for Greater Tortue Ahmeyim Natural Gas Project •BP awards BHGE and McDermott SURF and SPS equipment orders for Greater Tortue Ahmeyim (GTA) natural gas project •The companies are working together to realize efficiencies, drive project synergies and enhance delivery times HOUSTON, March 11, 2019 - McDermott International, Inc. (NYSE: MDR) and Baker Hughes, a GE company (NYSE: BHGE) have announced today that they have been awarded subsea umbilical’s, risers and flowlines (SURF) and subsea production system (SPS) equipment contracts by BP for the Greater Tortue Ahmeyim natural gas project, located offshore Mauritania and Senegal. BP, BHGE and McDermott are working together to realize efficiencies, synergies and enhanced delivery times. BHGE is demonstrating the benefits of early-engagement and collaboration – some of the key components of Subsea Connect – as well as bringing its expertise in deepwater, long-offset gas projects. The company will provide five large-bore deepwater horizonal xmas trees (DHXTs), a 6-slot dual bore manifold, a pipeline end manifold, subsea distribution units (SDUs), three subsea isolation valves (SSIVs), diverless connections and subsea production control systems, specifically designed to enable the future integration of additional wells for the first phase of the development. “Together with McDermott, we will deliver the best-in-class solution to BP with cost-efficiency and industry-leading safety. These awards demonstrate the value of early-engagement, collaborative partnerships and holistic project planning, which are very much central to our new approach to subsea developments, Subsea Connect,” said Graham Gillies, BHGE’s Vice President, Subsea Production Systems & Services. “This major deepwater gas development is strategically important for Mauritania and Senegal’s domestic and global gas supply, and supports the industry’s drive for a more sustainable, lower carbon future.” McDermott was awarded a substantial (1) engineering, procurement, construction and installation (EPCI) SURF contract. McDermott plans to use its upgraded Amazon vessel, DLV 2000, North Ocean 102 (NO 102) and third-party vessels to support installation scheduled to begin
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in late 2020. The Amazon modifications are scheduled to be completed before the installation campaign begins and will include a multi-joint (hex) J-Lay system to handle the most challenging ultra-deepwater projects as well as the addition of a multi-joint facility, dual pipe loading cranes and additional power generation. McDermott-designed pipeline and riser structures will be fabricated at its yard in Batam, Indonesia. “This contract marks a number of firsts: our first significant subsea EPCI project in West Africa; the first project using our state of the art pipelay vessel Amazon; and our support of BP’s first entry into Senegal and Mauritania. This project is also of significant importance in support of our aspirations in this region,” said Tareq Kawash, McDermott’s Senior Vice President for Europe, Africa, Russia and Caspian. “Our collaboration with BHGE allows us to offer BP an integrated approach that builds on our proven solutions. We look forward, along with BHGE, to deliver this landmark project to BP with the highest levels of safety and quality.”These latest awards follow an initial front-end engineering and design (FEED) phase, awarded in March 2018, during which BHGE and McDermott worked together to define the technology and equipment scope for a four-well development phase. Project management and engineering teams from BP, BHGE and McDermott will remain co-located at McDermott’s London offices for this next phase. BHGE has also signed an agreement to become a “Country Partner” of Invest in Africa’s (IIA) Senegal chapter, of which BP is a founding member. The IIA helps local suppliers to connect with international oil and gas companies, increasing the opportunities for local businesses to support large-scale projects, and training African suppliers on core business skills and entrepreneurship. Project Details The initial subsea infrastructure connects the first four of 12 wells consolidated through production pipelines leading to a floating production, storage, and offloading (FPSO) vessel. From here liquids are removed and the export gas is transported via a pipeline to the floating liquid natural gas (FLNG) hub terminal where the gas is liquefied. (1) McDermott defines a substantial contract as between $500 million to $750 million. The contract award will be reflected in McDermott’s first quarter 2019 backlog.
B U Y E R ‘S G U I D E 21 INDUSTRIAL TECHNOLOGY
PLASTIC
H i gh Precision Molds and Injection Molding
Carro Luigi High Precision Molds andInjection Molding
Carro Luigi Srl has been designing and producing Injecti moulds for thermoplastics since its foundation in 1977. Because the company continuously tries to provide better service for its customers, it now also has a fully equipped moulding department. The goal, then and now, is to provide its knowledge and technical experience for product development: from the idea to its realization. Our engineering staff takes the idea and develops it in continuous collaboration with the customer, creating a product that best satisfies all different kinds of requirements. We have technologically advanced machinery for producing the moulds and all the equipment our customers need. The engineering department, equipped with the latest generation of CAD/CAM systems, can also create moulds of complex parts fairly quickly. The machine shop, in direct communication with the engineering staff through a network of numerical control machines, can create moulds up to 1.000 x 500 mm for any type of vertical and horizontal press, standard or special.
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The customization department can create all types of injection moulds, including: -Pilot moulds for initial tests -Moulds for Babyplast/Boyplast presses -Hot chamber multi-cavity moulds -Moulds with mechanical and hydraulic unscrewing -Moulds for comoulding and overmoulding Our work ranges from the medical field to toys, household articles to electrical components. Great attention is given to small and medium-sized companies where problems must be solved by a single entity able to fulfil all requests, from design to production and assistance. In the moulding department we test directly the mould and related documentation is provided. Our warehouse always has over 15 different types of plastic materials available for every use. An additional high value-added service is the mould maintenance and targeted modifications service. We have always been known for our quick, accurate and efficient service, which increases the value of the moulds over time.
CARRO LUIGI
s.r.l.
www.carroluigi.it
The ideal partner to realize a product from your idea Design and mould-making for injection Prototyping Injection of technical parts
1977-2019
42 YEARS
Injection of medical devices in cleanroom Certified ISO 9001 and 13 485
Carro Luigi s.r.l. - Rudiano (BS) - ITALY
EQUIPMENT
Mechanical Pressure and Temperature Gauges Materials Handling and Production Logistics Caps and Plugs Fluid Mechanical Separation Industrial Knives, Liners & Wear Plates, Machine Guide Ways, Bending Tools
ITEC Mechanical Pressure and Temperature Gauges
ITEC was founded in 1989 for the design and production of differential and diaphragm pressure gauges. Stainless steel gauges, diaphragm seals, gas filled thermometers & bimetal thermometers were added into manufacturing in the 1990’s to enable to serve the market in a wider manner. We are ISO 9001 certified since 1998 and from 2018 ISO 14001 & OHSAS 18001 certified as well. In 2011 ITEC expanded its operation in to India. This enabled us to expand our product portfolio with TDs/Thermocouples/Thermowells, Pressure/ Temperature switches and Level Switches/ Instruments. The firm is also an ISO 9001: 2008, ISO 14001 & OHSAS 18001 certified by TUV. The factory set-up has a total built-up area of 25,000 sqm with most modern CNCs and testing facilities . Today we are a leading manufacturer in pressure and temperature field. We believe the way we make those instruments is just
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as important. In everything we do, quality is leading. Whether we’re talking about the raw materials we use, our production processes, the way we service our customers or simply the state of our end product. If it’s not great, it’s just not good enough. We operate in a field where solutions aren’t always easy. Not only do we conceive, develop and produce instruments that let you accurately monitor your processes. From off-the-shelf products to custommade innovations, we take pride in delivering the right answer to your needs . Our passion for quality extends into our customer service. Our technical support team works with you every step of the way.. Drawing on our vast knowledge of a wide range of industries, we’ll guide you through the instrument selection process and provide technical support throughout and after completion of the project. Backed up by our dedicated maintenance and repair service, you can always rely on our instruments to carry out the task they were designed for. And in the end, as our motto, we are ITEC…measuring with you.
Bonfanti Materials Handling and Production Logistics
BONFANTI has proven experience in developing specific solutions for all customer needs, from material handling to equipment feeding, from storage to process control and tracking, for the optimization of the process timing. BONFANTI product range includes standard lifting equipment, automatic material handling systems, automatic warehouses, equipment for production process managing and tracking, general engineering and it is mainly dedicated for steel industry, heat treatment, pickling and plastic film. BONFANTI also provides consultancy and turnkey projects in EPC organization (Engineering, Procurement and Construction) for the supply of complete factories and systems. BONFANTI STANDARDS AND QUALITY BONFANTI equipment is designed using FEM and ISO standards in accordance with the MACHINERY DIRECTIVE for CE marking. Their dimensioning, besides the standards, takes into account both the particularities of the service as well as the conditions present in the work area where they are going to be used. BONFANTI FOR STEEL - HDC EQUIPMENT The “HDC” range of products is dedicated to steel industry, able to satisfy always more complex operational requirements with the increase of uptime and reduction of time losses and it consents to cover all the production process handling starting from row material/mineral/scrap going all the way to the final phases dedicated to storage and dispatch areas, in order to increase safety and reduce the maintenance costs..
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BONFANTI FOR HEAT TREATMENT - HT AUTOMATIC EQUIPMENT The “HT” equipment are designed to manage AUTOMATIC handling and storing activities for the Forging/Heat treatment processes. The typical destinations are: forging, wireworks, fastener and bolts productions. BONFANTI FOR PICKLING - “PP” AUTOMATIC EQUIPMENT The “PP” equipment permits a fully Automatic management of the material handling for the pickling plants. The typical destinations are: Wireworks, Fastener and bolts productions and they are designed and produced to operate in corrosive and heavy environments, to completely manage the working cycles and handle, at the same time, different kind of materials, BONFANTI FOR STORING - “WS” AUTOMATIC EQUIPMENT The “WS” equipment are designed to manage the AUTOMATC storing of material having big dimensions and/or heavy weight (like Steel and Aluminium coils, steel billets, brass billets and profiles, Aluminium and steel plates, profiles, bars). BONFANTI FOR PLASTIC FILM BONFANTI is market leader for Automatic handling, storing and packaging systems for the Plastic Film Production. A complete range of equipment and systems is available to satisfy all the logistic requirements (handling, weighing, packaging, labelling and storing) as well as SW applications, in order to be able to manage the whole production process (from winder to dispatch).
BONFANTI is a family owned company with a strong background of tradition and culture based on the development of projects and solutions for over 50 years. It is organized in three operative business divisions: - Industrial lifting equipment (standard industrial cranes) - Special Equipment and Solutions - Multi brand Service The Special Equipment Division provides solutions and long-term support to the Customers over the project life for: - Engineering and development of machines and turnkey projects - Automatic warehousing of materials - Automatic materials handling systems - SW MES applications for Industry processing The main business fields are: Metals industry (aluminium, copper, zinc and alloys)- Steel industry (including steelworks, iron mills, pipes production)- Heat treatments, forging- Pickling, coating and painting processingPlastic film industry- Waste energy treatment- Cement plants and concrete manufacturing industry- Power generation - General manufacturing industry
Strada Statale Briantea, 4 24030 Ambivere (Bergamo) Tel. 035-908911 Fax 035-908909 email: coms@bonfanti.it web: www.bonfanti.it
Mocap Caps and Plugs
MOCAP, SOLUTIONS THAT FIT After many years of activity, MOCAP still wants to apply its know-how on plastic moulding to implement its presence on the hydraulic systems in the Oil&Gas industry. MOCAP was founded in Missouri in 1982 as a small dip moulded vinyl production unit, and soon became one of the largest plastic and rubber moulders in the world. Over the years, MOCAP has proudly expanded its facilities, capabilities and product lines to better serve its ever-growing customers. Mocap’s production facilities are located throughout the world and use only the latest dip moulding technologies to supply solutions to worldwide companies from its own facilities. The newest, wholly owned and operated plant in Zhongshan, Guangdong, China, complete with an in-house tooling & mould making shop, allows MOCAP to offer very low tooling costs and highly competitive prices. MOCAP offers protection solutions including vinyl caps and plugs, threaded caps (for gas fittings, metric threads, etc.), tapered caps, pipe protectors and flange protectors. The range of products are
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designed in different materials to best meet any customers’ needs. Moreover, MOCAP has recently brought to the market its very own X-TREME TAPE – a self-fusing silicone insulating & repair wrap with no adhesive. Originally developed for U.S. military applications, X-TREME TAPE has been tested and proven in the most extreme conditions and environments. It withstands extreme temperature, pressure, voltage, moisture, corrosion and contaminants. Here is a list of its main features: it withstands over 260°C without stiffening; it remains flexible to -62°C; it has an incredible 700 PSI tensile strength; it insulates to 8,000 volts per layer and stretches up to 300%. It can be used as a sealing tape and will repair plumbing, vents, ducts and hoses. MOCAP has a large selection of sizes and styles in stock to meet all needs. The company is always ready to find the best solution for its customers and is also happy to send free samples before ordering, so that the customer may verify the part will work as expected for its particular application.
D-KTC Fluid Control Fluid Mechanical Separation
D-KTC FLUID CONTROL S.r.l. THE BEST SOLUTIONS FOR YOUR BUSINESS D-KTC Fluid Control markets a complete range of products for steam and process fluids control in oil & gas, petrochemical and chemical industries, as well as in the energy production. EPC MARKET ACTIVE IN EUROPE AND MIDDLE EAST •Know-how and experience of French and Italian engineers •Steam products manufactured by Armstrong International •Strainers, sight glasses, separators and other equipments •Capability and the flexibility of ARMSTRONG GROUP D-KTC Fluid Control is your Partner dedicated to the EPC market OUR CERTIFICATIONS Always updated to the latest standards. TR CU D-KTC is fully compliant with the new Russian technical regulation. Every product within our range is TR CU 010/032 approved. A QUALITY ASSURANCE National and international standards at your service. Since its foundation d-ktc fluid control has always been in line with all the standards regulating health, safety and environment. All products can be manufactured in accordance to the following design codes: ANSI, API, ASME, EN ISPESL, CODAP, BS 5500. Our quality assurance department ensures that our quality procedures are respected and implemented throughout the whole manufacturing process cycle. WORLDWIDE DELIVERY National and international coverage Our products are already operational in every continent, serving the most relevant onshore and offshore installations.
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Our products: -SIGHT FLOW INDICATORS Our sight flow indicators are characterized by efficient sealing and simple maintenance, and are available also in high pressure/temperature combinations. Cast Flow Indicators Forged Flow Indicators -STRAINERS Our strainers present a wide choice of sizes and materials to meet most filtering requirements. All of our strainers are made to the highest standards. Pot Strainers Y Cast Strainers Tee Strainers Y Forged Strainers Temporary Strainers -SAMPLE COOLERS Our sample coolers selection is the widest possible to meet all your steam, water, hydrocarbon and other sampling needs. Sample Coolers -EXHAUST HEADS Our exhaust heads are especially designed to safely discharge steam into the atmosphere to meet all customer requirements including noise reduction. Exhaust Heads -STEAM PRODUCTS Our steam products range is linked to Armstrong International, since D-KTC is its official agent for EPC market. Therefore our selection for hot water, steam and air solutions is the widest worldwide. Steam Products -FLAME ARRESTERS Flame arresters are passive devices that prevent the propagation of flame from the exposed side of a pipe to the protected side by the use of a wound crimped metal ribbon type flame cell element. Flame Arresters
D-KTC FLUID CONTROL S.r.l.
THE SPECIALIST OF FLUID MECHANICAL SEPARATION
D-KTC Fluid Control is your Partner dedicated to the EPC market
WORLDWIDE DELIVERY +39 0523 853038 +39 02 70608573 info@d-ktc.it www.dktcfluidcontrol.com
Romani Industrial Knives, Liners & Wear Plates, Machine Guide Ways, Bending Tools
Company founded in Milan in far 1933 and moved in 2008 to a new plant in San Vito al Tagliamento, in the north east of ITALY. Romani is nowadays among the main worldwide manufacturers of Industrial Knives, Steel Mill Liners, Machine Hardened Ways and Bending Tools. SHEAR STRAIGHT KNIVES we produce are used for different applications: hot and cold shearing of slabs, strips, heavy plates and long products. ROTARY KNIVES and TOOLS for coil slitting. Our knives are manufactured in the most suitable grade for each different application, with the aim to guarantee the highest possible number of cuts or Tons processed per cutting edge in Steel and Aluminium Industries. Rolling Mill Stand’s LINERS and WEAR PARTS are manufactured in our new concept of surface hardening to obtain DUAL HARDNESS. Top side is HARD to guarantee wear resistance and bottom side is SOFT to absorb loads and vibrations. Further materials other than steel also available, like bronze and copper alloys, cast iron and plastic.
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Our HARDENED GUIDEWAYS are made with the tightest tolerances of flatness and parallelism and roughness, that effects directly the precision of the machine where these parts are assembled. The GUIDEWAYS can be surface hardened or through hardened . Capacity up to 7 meters in length in one single pieces. BENDING TOOLS are projected and made of materials able to resist to wear and bending tonnage. Vario V bottom tools is our patented system that adjusts continuously the width of the vee with precision of 0,1 mm. ROMANI is a reliable and excellent global partner of the main OEMs, Steel Producers, Steel Service Centers and Machine Builders. ROMANI is YOUR SPECIFIC SOLUTION about Cutting, Wear Resistance, Bending and Sliding.
YOUR SPECIFIC SOLUTION
ROMANI SRL
SAN VITO AL TAGLIAMENTO (PN) Tel. +39 0434.845211 Fax +39 0434.85277 info@romani.it sales@romani.it
MACHINES
Forming Machines Winding Machines Honing Machines Chillers for Special Applications Chips Removal Tools Vertical Lathes Mechanical Machining and Assembly Conveyor Technology
Carlo Salvi SpA ​Forming Machines
Carlo Salvi S.p.A. was founded in 1939 and has developed over its 80 years of operation form a mechanical engineering company with a technical focus into a modern forming company with a focus on customers and solutions. When Mr. Carlo Salvi founded his company in Italy in 1939 started by developing systems for mechanical descaling. Only few years later, he started to develop and build a machine for the thread rolling and manufacturing screw heads and bolts. After the Second World War, Carlo Salvi developed its first forming machine, a one-die two-blow header to manufacture screw blanks that offered to the users a high level of productivity for the time. At the start of 1970s he started developing and manufacturing forming machines to produce screws, bolts and rivets not only solid, but also semi tubular and tubular. Other milestone in the history of the company include the development of machines for processing materials such as stainless steel and titanium. The
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requirements of the aerospace sector in particular involve processing the particular materials. Today, 90% of the machines manufactured by the company are delivered to customers outside Italy and approximately 40% of them to customers outside Europe. For this reason, Carlo Salvi has over the years established branches in China, in the Usa and in the United Kingdom. In 2016 the company came to an agreement with Hatebur and in April the Swiss company took over Carlo Salvi. This union enable the two companies the further build upon their strong position and their markets complement each other perfectly. Today Carlo Salvi has supplied thousands of machines worldwide and offer a wide selection of cold and semi hot headers for wire diameters from 0,6 to 22mm. 2019 is the year of the 80° anniversary of Carlo Salvi company: we have come a long way, but there still so much to do. With the consciousness of our past, we can only look at the future.
OMR Winding Machines
O.M.R. S.r.L was established in 1978 in Torre Boldone in the province of Bergamo, ITALY.
customer requirements, customization and attention to individual customers are the basis of OMR!
In the early years the company has entered the world of winders assisting the various customers and offering technical assistance and design. Over the years OMR gained a solid experience that led to the creation of the first winders with the OMR brand in addition to the production of textile accessories (tubes, king-spools, cones).
Throughout its history, it has always sought quality all round. Not only in selling, but in remaining present for the entire life cycle of the machine. Thanks to an experienced world agent network, O.M.R. follows its machines and its customers in all areas and clarifications, offering an attentive, timely and extensive service focusing on an efficient post-sales management. Prepared and experienced technicians, automatic warehouses with thousands of spare parts available, allow you to be ready and quick to solve any eventuality.
In the 1990s OMR acquired another factory where it started the production of the machines. In the following years OMR has always invested in cuttingedge technologies and innovative ideas. Investments that have led the company to start designing and manufacturing braiding machines and re-winders, expanding the product range. For over 40 years the goal is to improve, to improve thanks to the knowhow gained and the passion of employees in the development of customized machines to meet every possible need. Each machine is made according to
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The strategic and technological heart of the company is a solid know-how, the professionalism of human resources and the continuous investment in innovation. For this reason, OMR sells its machines all over the world in the most varied sectors (textile, automotive, medical, electric cables, metal wires ...) always aiming at customer satisfaction.
The best solutions for wire winding. Automatic Winding machines, déroulée and motorized creels, braiding machines, re-winders, spindles. 40 years in the international market! . Da 40 anni sul mercato internazionale!
www.omr-srl.com
HEADQUARTERS & PLASTIC DIVISIONE PLASTICA E SEDEDEPARTMENT: LEGALE: 24020 TORRE BOLDONE LARGO DELLE INDUSTRIE 4/5 BERGAMO-ITALY TEL +39 035-343457 mail: omr@omr-srl.com MECHANICAL DEPARTMENT: 24060 TORRE DE' ROVERI DIVISIONE MECCANICA: 24060 TORRE DE’ ROVERI VIA G. GALILEI N° 11 BERGAMO-ITALY
Damec Honing Machines
Damec S.r.l. is a company based on the twenty-year experience of its owner Danilo Maggioni, who works in the field of precision engineering and mechanics since 1981. Our company deals with the marketing and commercialization of honing tools and honing machines for deep honing processing. Since 2014, our staff is bringing DAMEC to the success because our mission is very clear. Our company is located in Milan (Lombardy) – Italy.
you can achieve the exchange of machine tools and computer processing program -Stroke, feed adopts “private server motor + ball screw” control mode -Cooling and filtering system: magnetic separator + tape + oil cooler. Filtration precision is ≤ 20um; cooling tank capacity is ≥ 300 L, flow is ≥ 100 L/min. With the constant temperature control system of honing oil, reduce the maximum impact on the workpiece heating precision honing
WHY CHOOSE OUR HONING MACHINE? . . . because -All parameters can be displayed and arbitrarily set through the touch screen and menu dialogue honing processing interface
-Machine has perfect lubrification control system, all moving parts have automatic lubrification device
-Control system with tool wear compensation value setting function (with manual, automatic compensation function)
-Accuracy of roundness ≤ 1 um
-CNC system with USB interface, through which
-Roughness is ≤ 0.1 um
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-Machine tool structure: loading and unloading devices, two processing station
-Cylindrical degree ≤2 um/100 mm
Hitema Chillers for Special Applications
Customized Chillers, Efficient solutions, dynamic development and quick answer
achieved excellent enery results, thus allowing our company to enter in these specialized markets.
Hitema® International with 30 years’ experience is today a specialist manufacturer of customized units for process cooling and industrial comfort applications.
Hitema® International aims to be a benchmark for its customers. Thanks to our technical department, full of very skilled engineers, we are able to guarantee a top quality support from the Project’s inception to the development and final design of our units. Indeed our technicians are able to accommodate the customers’ requests, thus remaining proactive in providing services and vital development to new projects in synergy with our acquired know-how.
Hitema® International, unlike many of our competitors, is a complete industrial reality, capable of producing different kind of metal sheets, copper tubes, carbon steel and stainless steel directlt in its plant. Thanks to this, we are also able to design and construct “self-cleaning” coaxial type heat exchangers. The mix of human knowledge and machine power are the essence of our existence thanks to a perfect interconnection and an optimal efficiency of the two, we are able to provide standard and customized units with a high performance rate, increase the customization of semi-finished products used onboard the Hitema® machines and quickly change the production according to our customers’ desire. Our longstanding experience and high quality perfermonce has allowed Hitema® to prove itself as a well-knonw global player in the HVAC/R sector, in fact our units are present in different markets including the USA, Canada, Russia, Middle East and others. The wide range of applications developed by Hitema® International are able to satisfy highly customized sectors, such as Food Processing, Medical & Pharmaceutical, Machine Tools, Plastic Processing, Wineries, Automotive Industry and Air Conditioning. In these areas of “niche” Hitema® International has
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Hitema® International has expanded its Chiller portfolio with new series using eco-friendly refrigerants like HFO 1234ze and the natural fluid PROPANE (R290), In addiction we are also developing the new TURBOCOR Series which will further reduce energy consumption and increase the performance of our units. Environmental sustainability , high energy efficiency and reduced energy consumption are the main goals achieved by our engineers during the development of Hitema® products, in fact each of these series can be equipped with integrated free cooling technology to reach the maximum exploitation of the natural resources. All the new products ensure low installation footprint, stable part load control at all conditions and high safety standards. Our aim is to satisy our customers by providing competitive customized units that can outstand in terms of competitiveness in an international panorama. Visit our website www.hitema.it or write us – info@hitema.it for more information about our Company and Products.
WE CARE ABOUT YOUR COOLING: Our focus is on keeping Customer’s businesses running 100% efficiently and reliably
Hitema® International with 30 years’ experience is today a specialist manufacturer of customized units for process cooling and industrial comfort applications.
• HIGH AMBIENT TEMPERATURE AIR COOLED UNITS • LOW PROCESS TEMPERATURE APPLICATIONS
OUR STRENGTHS:
• FREE COOLING • HIGH TAILOR SUITED SOLUTIONS • ECOLOGIC REFRIGERANTS WITH LOW GWP • STRONG SELF-MADE FRAME
HITEMA s.r.l. Via Mons. G. Babolin, N. 14 35024 Bovolenta - Padova – Italy Tel. +0039.049.5386344 info@hitema.it
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www.hitema.com
BFT Burzoni Chips Removal Tools
Created in 1970 by Alberto Burzoni, the company still reflects the strong personality of its founder, who is always active and dynamic in his work. After 45 years BFT Burzoni is an authentic point of reference in the field of metal chips removal. With its warehouse holding 10 million pieces divided in 45.000 articles avaible for immediate delivery, BFT Burzoni can meet any need in the sector. How Mrs Arianna Burzoni, the charismatic daughter of the founder, underlines “the tool market is highly specialized and competition is intense. The high quality and up to date tecnology of our wide range of products is one of the key of our success. In addition to large numbers of standard products, all under the BFT Burzoni trademark, our technical office, run by Pierluigi Pozzi, realizes special products upon costumer request, with very short delivery times. Flexibility is one of our main characteristic. Our company logo is a black panther with yellow eyes, which reflects not only the corporate colours, but our agility and speed.” Another strong point in BFT Burzoni is the team. There are 30 people working in the company and 22 agents under Sales Director Gian Luca Andrina “Twenty operates in Italy and two in Germany, while other countries are serverd by retailers. Essential for our sales agents is the technical competence, they are able to advise a client regarding the right product. To find the most performance tool means to save significant amounts of time and money for our customers.” In 2019 Bft Burzoni will be present in three important fairs: Mecpse in Parma, 28-2930 march, IVS in Bergamo, 22 e 23 May, and EMO in Hannover from 16 to 21 September. EMO is a very important worldwide exhibition and for BFT Burzoni is an important appointment to increase the foreign
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business. BFT Burzoni is a costantly evolving company and during these exhibitions will present four new line of products: BDRILL, a complete line of indexable drills 3xD, 4XD and 5XD, with 4 cutting edge inserts suitable for all materials and with one geometry especially engineered for stainless steel and heat-resistant super alloys. CU-DRILL, a complete line of indexable drills 3xD, 5xD and 8xD. The spade drills cover from diameter 8 to 26 and have different grades that are able to machine every kind of material. CASTORO LINE, a complete and innovative line of PARTING-OFF, GROOVING, TURNING inserts. A new grade combined with a special geometry is very performing in inconel and all other heat-resistant super alloys machining. CNMG 120408, will complete the range of the successful Gold Panther turning inserts with very performing grades and innovative geometries. Alongside with new products BFT Burzoni boasts the grades CCT35 and CCD40 successfully affirmed on the market. They are very performing in all kind of stainless steel, Duplex, Superduplex, titaniun, inconel and all heat-resistant super alloy, they grant high toughness under extreme temperature conditions, permetting high cutting speeds and longer tool life, as well as absolute reliability during both milling and turning machining processes. The company‘s portfolio has innovative products specifically manufactured for mould and die market; we will be proud to present a new patent concerning a super finishing head mill. BFT Burzoni commercial networks has all the requirements to take up the great challenge of the future with the utmost enthusiasm.
PAD. A _ STAND 99 BERGAMO_22-23/05
10 milion pieces ready for delivery.
45.000 items. www.bftburzoni.com
IMT Intermato Vertical Lathes
IMT Intermato S.p.A. started in 1983 its activity of design and construction of vertical lathes for the machining of aluminum alloy wheels. Over the years, the Company has constantly evolved with the introduction of the machines series for mechanical machining in general and with the entry, first in the Asian Market and then in the global one. Production and turnover have constantly grown as well as the production site. Currently, IMT Intermato S.p.A spreads over an area of about 15.000 square meters, has a turnover of around 60 million Euros per year and employs 120 people in the various departments, as well as specialized collaborators. Mechanical, software, electrical and plant design, production, assembly and testing are all phases carried out in our headquarters in Crosio della Valle, while other Companies, always on the Italian territory and of which IMT Intermato S.p.A. it is the mother company, realize ancillary machining and some key components. Our products are therefore fully made in Italy. The international presence is guaranteed by our service and spare parts points, directly managed by us (Indonesia and Germany) or through our close collaborators, especially in Shanghai, China,
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where we have a long-standing co-operation with highly qualified Technicians and spare parts warehouse. We are therefore able to operate quickly on the five continents, both with reference to maintenance interventions and for the supply of spare parts. Today IMT Intermato S.p.A. is a Supplier of complete turning solutions, able to assist the Customer in the definition of the technical specifications and to propose a range of tailor-made products, by ensuring at the same time high productivity with high quality standards. Although maintaining its core business in the field of light alloy wheel machining, the production of IMT Intermato S.p.A. vertical lathes it is aimed at the various production sectors: automotive, aerospace, railway, heavy mechanics, oil & gas, nuclear and energetic fields, with solutions for pieces from a few tens of millimeters of diameter up to 6 meters and more. The common denominator of all the machines is the philosophy of IMT Intermato: turnkey solutions specifically designed for the Customer, which allow the achievement of high production objectives combined with high quality. For more Information: Website www.imtintermato.com E-mail commerc@imtintermato.it
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Meccanica Center Mechanical Machining and Assembly
MECCANICA CENTER is quite a young company that was created to meet the requirements of local crane manufacturers for outsourced mechanical machining. The great desire to produce quality at any cost, has lead to MECCANICA CENTER becoming a company that offers the lifting industry an allround service. While maintaining its ability to serve customers in outsourced mechanical machining, it has developed its key products for cranes with the aim of offering an innovative and practical service. Today, MECCANICA CENTER CAN OFFER ITS OWN ENGINEERED AND MANUFACTURE WHEELS, PULLEYS, GUIDE ROLLERS, GEARBOXES AND HOOK BLOCKS, as well as manufacture the same products to the customer’s specifications and engineering.
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MECCANICA CENTER guarantees that all its machining undergoes a stringent control cycle. Before moving on to the next phase of machining, each piece is checked, using the appropriate equipment, and is labelled as being compliant. This means that every stage of machining is recorded and the quality of the finished product is 100% guaranteed. PARTICULAR ATTENTION WAS PAID TO WHEEL HARDENING. Verification of the procedure and its results was entrusted to the university of Brescia with very satisfying results. THIS KIND OF HARDENING INCREASED WHEEL SERVICE LIFE 5 TIMES MORE THAN THE OTHERS INDUSTRIAL WHEELS.
Gambarotta Gschwendt Conveyor Technology
Gambarotta Gschwendt is a world leader in the design, construction and installation of equipment for the elevating and transport of solid bulk materials from the concrete and gypsum sectors to those of metallurgy and mining. Countless plants built around the world tell of a working philosophy that has always characterized the company since its foundation in 1919: it meets any customer need, often ahead of the times with innovative and technologically advanced projects, thanks to the synergies put in place internally, with partners and with major research centers throughout Europe. Quality and reliability have always been the strength of attested by numerous certifications including ISO 9001as well as EN1090, EN ISO 15609 , ISO 9606 and ATEX standard. This is thanks to the level of excellence achieved by the design departments, the statutory procedures, a continuous exchange between the internal divisions of the company and on-site with customers, the rapid prototyping and the use of the best materials and components available on the market, able to withstand greater levels of wear with a favorable impact on maintenance costs and timing. Our reliability fits perfectly with the customer support organization in every operational phase of each site starting from its design. We can create fully customized systems or entirely new products. The FEM analysis on individual components guarantees the customer performance and reliability. The steady updating of the design solutions, supported by the data gathered on the field during the after-sales activities all around the world, ensures a constant improvement in the production process. The range of products is focused on: -PAN CONVEYORS Metallic slat type, Deep bucket conveyors and Box conveyors (standard and special
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execution), for Clinker and similar materials. Capacities exceed 1000 Ton/h. -APRON FEEDERS Apron Feeders for extracting heavy and lumpy materials from silos and hoppers. No limits on capacity and material size. Surface feeders. -ELEVATORS Bucket Elevators: high and low speed, with single or double chains, with shackles or round link components, with bushed type chains, with rubber belt. Capacities up to 2000 Ton/h, lifting heights of 140 m,material sizes up to 400 mm. -DRAG CHAIN CONVEYORS All type of Drag Chain conveyors with single, double or multiple chains for conveying and extracting. Capacities range from 10 to 1250 Ton/h, width from 190 to 3000 mm. -SCREW CONVEYORS All type of screw conveyors, mixers, humidifiers with full flights, ribbon flights and paddle flights in normal and stainless steel. Complete supply of dosing and weighing systems, special design for the chemical Industry. -BULK LOADERS for open and closed trucks (normal and heavy duty version; for cement, ashes, clinker andother materials. -CELL FEEDERS in carbon and stainless steel with capacities up to 500 Ton/h, DOUBLE-ACTING FLAP VALVES, CUT-OFF -VALVES with needle gate, sliding or rotating gates, etc. Cooperation with different cement plants worldwide and major engineering companies allowed Gambarotta Gschwendt to develop state-of-the-art technology and to offer tailor-made equipment. Skills developed in several sectors as well as a consolidated, global presence, make Gambarotta Gschwendt a reliable and expert partner, ready to face international challenges caused by globalization and increasing market complexity.
100 YEARS OF EXPERIENCE IN ADVANCED CONVEYOR TECHNOLOGY
GAMBAROTTA SINCE 1919 GSCHWENDT S.R.L.
Advanced Conveyor Technology
Since 1919 Gambarotta Gschwendt is one of the main players worldwide in the design and manufacturing of mechanical handling equipment We guarantee highly personalized services and satisfy all our customers’ requests offering advanced solutions in conveyor technology Here below our range of products & services: ¾ HEAVY DUTY APRON FEEDER/APRON WEIGH FEEDER ¾ HIGH CAPACITY BUCKET ELEVATORS UP TO 3000 ton/hr ¾ BUCKET ELEVATORS FOR BIG SIZE MATERIAL ¾ DRAG CHAIN CONVEYORS / ARMORED CHAIN FEEDERS ¾ SCREW CONVEYORS / MASS FLOW SCREW FEEDERS ¾ SELF CLEANING CELL FEEDERS ¾ SPARE PARTS SUPPLY FOR OUR CONVEYORS AND FOR OTHER BRANDS ¾ REVAMPING/REFURBISHMENT OF OUR CONVEYORS AND OF CONVEYORS OF OTHER BRANDS ¾ PERIODIC INSPECTION OF CONVEYORS WITH REPORTING AND EVALUATION OF EACH COMPONENT’S LIFE EXPECTANCY ¾ MAINTENANCE SUPERVISION AND ASSISTANCE WHEN REPLACING SPARE PARTS In few words, CUSTOM MADE SOLUTIONS! Find out what we can do for you at www.gambarotta.it GAMBAROTTA GSCHWENDT Viale Verona 200 - 38123 TRENTO, ITALY Ph +39 0461 920403 Web www.gambarotta.it E-mail gambarotta@gambarotta.it
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AUTOMATION INSTRUMENTS COMPONENTS
Mechanical Transmission Fasteneres Digitalization of Production Material Handling Solutions Nuts, Bolts, Threaded Bars Electro Technical and Electro Instrumental Air Pneumatic Components Cutting and Assembling Machines Instrumentation and Analyzer Technology
Favari Mechanical Transmission
Favari Trasmissioni S.r.l. guarantees first-class service, professional advice and soundness.
gearboxes, which are the most precise and performing on the market;
Favari Trasmissioni s.r.l. is the continuation of the better known and market leader Favari Variatori S.p.A, which had origin in Favari Macchine Utensili founded in 1925.
also, Zimm’s Screw jacks are much appreciated, because they offer combinable accessories for every moving and transmission needs.
Favari Trasmissioni S.r.l. has at its disposal indoor selling engineers and customer’s technical support personnel. It also has an own work shop, to repair and revise its products and for customer’s special requests. Favari Trasmissioni s.r.l. meets urgencies in 24 hours by having a standard products warehouse ready. Favari Trasmissioni s.r.l. offers solutions in power transmission through a wide range of technical products, made by leading companies in the sector, represented and distributed by us. Within the most appreciated products there are Tandler’s speed modulation and spiral bevel
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Not less Piv Drives supplies since 1928 with its mechanical speed variator. Other important representations are: Magnetic Tecnologies, specialized in brakes and couplings, Tschan for its great coupling coverage and IMS Gear known for their planetary gears. Furthermore, for satisfy more necessities, Favari Trasmissioni designed its own product: a series of rigid couplings, checkable on our dedicated web site. For more information: www.favari.it favari@favari.it
IPL Fasteneres
IPL manufactures and sells nuts, bolts, studbolts, hex bolts and threaded rods, standard and special to adopt costumers’ requirements. IPL can supply customers with these kinds of products quickly and skillfully. Material used: ASTM A193 (alloy and stainless steels), ASTM A194 (nuts in carbon, alloy, martensitic, austenitic and stainless steel), ASTM A320 (carbon and stainless steel), ASTM A182 (duplex and superduplex), ASTM F468 (monel), ASTM B637 (inconel – hastelloy), ASTM A453, ASTM F467 (nonferrous alloys). The company can supply treatments and coatings as crucial phase of the production: -Hot-dip galvanization ASTM F2329-F2329M -Electrolytic zinc-plating (White – Yellow – Black ) ASTM B633 -PTFE Xylan® 1070-1024 etc. Coatings Blue / Green / Red / Yellow -Xylar® 1 or Xylar® 2 ceramic coating -ASTM B700 silver plating -Geomet® -High-salinity envinronment cadmium plating ASTM B766 -Nickle plating ASTM B689
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-Zinc-Nickel plating ASTM B841 -Electroless Nickel plating (ENP) ASTM B733 IPL’s costumers service is one of the most considered aspect of the company and can be summarized in 4 key words: Reliability, Punctuality, Support and Warehouse. Quality, nevertheless is the most important component of our product line, that is why IPL is certified with ISO 9001:2015 and its products with the following International certifications: - ADW0 PED Moreover, the following experimental tests can be carried out upon request on every product: -Mechanical testing of hardness, tensile stress, impact testing and proof load testing -Metallographic testing -Stress/ creep testing -Ultrasound testing -Test dye-penetrant -Dimensional inspection -ASTM D6677 adhesion testing -ASTM D968 Corrosion testing -ASTM B117 Saline environment corrosion testing -Chemical analysis -PMI (Positive Material Identification) testing
IPL SRL Via Papa Giovanni Paolo I, 306 Uboldo VA 21040 Italy Tel: +39 02 96 78 85 58 | Fax: +39 02 96 78 85 85 info@ipl-plus.it www.ipl-plus.it
Siemens Digitalization of Production
Simatic PCS neo, the web-based control system, sets new standards in the process industry Siemens sets new standards in process automation and is launching an innovative web-based process control system for all industries. Simatic PCS neo is a brand-new system software, which offers companies in the process industry unique opportunities in the age of digitalization. Main features include global web-based collaboration in engineering and operation and intuitive handling representing all relevant information in a single workbench. Users benefit from an intuitive graphical user interface (GUI), where every application can be reached with just a few clicks. The workbench of Simatic PCS neo makes it easy to change at any time between Engineering and Monitoring&Control view. The seamless object-oriented data model increases efficiency and quality over the entire plant lifecycle. Simatic PCS neo sets new standards in global collaboration for all project stakeholders. All information can be accessed at any time and from any location easy and directly using a secure Internet connection. Web-based parallel working for any number of users does not require any local software installation. This basis is created by a clear rights and role administration. Consistent information is ensured at any time through the object-oriented data management as well as a clear session concept.
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Simatic PCS neo impresses with an open and flexible architecture, in which modular engineering with support of Module Type Packages (support of the open MTP standard) is already integrated. Maximum scalability enables the use of control technology from small process modules up to the largest plants in the world. This is made possible through the maximum reusability of engineering codes for the easy scale-up and adaptation to different plant sizes. Simatic PCS neo will meet the requirements of the standard IEC 62443. It sustainably implements the well-known multi-layer ÂŤDefense-in-depthÂť security concept. The system also consistently fulfills the specifications defined in the Charter of Trust. New Simatic PCS neo system software uses the recently innovated hardware portfolio and application architecture of the powerful, comprehensive process control system Simatic PCS 7 version 9.0. In this way, Siemens can provide its customers with investment and know-how protection combined with the advantages of the new system. Siemens sets new standards in process automation and is launching an innovative web-based process control system for all industries. Simatic PCS neo is a brand-new system software, which offers companies in the process industry unique opportunities in the age of digitalization. For further information on Simatic PCS neo, please see: www.siemens.com/simatic-pcs-neo
Scaglia Indeva Material Handling Solutions
Scaglia Indeva, cutting-edge solutions for industrial material handling and intralogistics. Scaglia Indeva S.p.A. was founded in 2004 by the spinoff of the “Material Handling” Division of Scaglia srl. Scaglia srl, founded in 1839 for the production of wooden spools and accessories for textile machines, was the starting-point for the development of an Industrial Group with interests and activities in various sectors, today still owned by the Scaglia family. Scaglia Group has over 800 employees and 12 offices worldwide (Italy, Germany, France, Switzerland, UK, Sweden, Spain, China and the USA); Scaglia Indeva S.p.A. is located in Val Brembilla, about fifty km from Milan; with 180 employees, subsidiaries and distributors worldwide, Scaglia Indeva can offer qualified customer service before and after the sale. Scaglia INDEVA S.p.A. is a world leader in the design and production of “Intelligent Devices for Handling”, better known as “INDEVA”, a new generation of industrial manipulators. It is the only manufacturer in Italy of intelligent industrial manipulators with electronic control. A tenth of the turnover is invested in research for a continuous improvement, effort repaid by many prestigious loyal customers, including names such as Comau, Fca, Audi, Ford, General Motors, Thyssen, Coca-Cola, Nestlé. Scaglia INDEVA was the first company in the world to design and manufacture electric manipulators,
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the now famous Liftronic®, as early as 1975. Since then, thanks to constant research and development, Liftronic® is today the most performant electronically controlled manipulator on the worldwide market. Unlike traditional pneumatic manipulators supplied by Italian and foreign competitors, INDEVA® manipulators detect and balance the weight of the lifted load continuously, so you can switch from one load to another with different weights without any adjustment. They allowing fluid and precise movements, without jerks or delays in responding to the operator’s intention. An intelligent industrial manipulator is considered as human arm extension because it allows natural and intuitive movement with almost no effort required. As a result, there is less absenteeism due to injury or occupational disease and therefore lower costs for the company. Scaglia Indeva offers cutting-edge solutions for internal material handling and intralogistics with a product range that includes Industrial Manipulators, Automatic Guided Vehicles and Lean System modular structures. All INDEVA® solutions contribute to the implementation of the principles of Lean Manufacturing and to the improvement of ergonomics and safety in the workplace. Our industrial manipulators and AGVs are endowed of the latest technology, so they are fit for “Industry 4.0”.
productivity and safety are part of our DNA
Industrial Manipulators
Lean Manufacturing Solutions
Automatic Guided Vehicles SCAGLIA INDEVA S.P.A. www.indevagroup.com - info@it.indevagroup.com
Inoxdadi Nuts, Bolts, Threaded Bars
INOXDADI has established itself as a competent and reliable manufacturer of nuts thanks to its constant development and research on raw materials and productive techniques. The dynamic manufacturing structure it created, plus an extensive product range of a wide variety of fasteners, has enabled the company to consinstently satisfy customers’ needs for both special and standard items. A key feature of INOXDADI’s product offer is the variety of materials and special alloy products it can supply – satisfying all customers’ needs and requirements. These materials include stainless steel, steel, brass, aluminium, duplex, monel 400, hastelloy, nimonic, titanium, ergal, nickel alloys, inconel and many others. “We have a developed an in-depth knowledge and experience in special alloys that means we can ensure good quality, as well as high mechanical properties in a huge variety of environments including high / low temperature, high corrosion, cryogen, marine and subsea, allowing their use in many different industries, “explains Giulio Gandioli, general manager of INOXDADI. Working with special materials can bring a wide range of challenges, especially in the manufacturing process. “These are strong materials, with high density, so the tooling to produce the products are subject to high corrosion and wear”, points Giulio. “Also, the same special alloys from different sourcescan sometimes react in different ways. As a
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company, you need to know how to deal with these challenges and offer the right solutions”. To guarantee the quality and features of the products, INOXDADI has a fully equipped testing facility at its site in Barbata (BG), Italy, where it carries out quality checks using a range of tests to analyse chemistry and mechanical aspects. These test results are available on demand for customers and kept for full traceability of products. The company also has an inspection sorting machine with cameras, which helps assure the highest PPM quality levels. Being able to offer its range in such specialist materials has given INOXDADI the opportunity to target a wide range of markets. “Our extensive range means we can answer all our customers’ requirements and needs”, mentions Giulio. “Today we supply products for the oil and gas market, automotive tier market, building and construction, and we have some products that are used in the nuclear sector. Other sectors include the food industry, marine and electronics”. Whilst covering a wide range of markets, there is still further opportunities for INOXDADI in niche markets. “The renewable energy sector is very interesting, especially water recycling and wind energy”, adds Giulio. “We want to become a key figure in this market, through our ability to provide quality products that customers can be confident in using”. Giulio continues: “Providing quality products and improving production processes is very important for us, which is why we are starting to focus on Industry 4.0”.
Costruzioni Elettrotecniche Cear Electro Technical and Electro Instrumental
Costruzioni Elettrotecniche Cear srl has been operating in the electro-technical and electroinstrumental sector for over thirty years, offering “Integrated systems from bit to kiloVolt”. Ever since it was first established in the 80s, Costruzioni Elettrotecniche Cear has always followed a philosophy of going against the current and anticipating trends in demand, staying on the cutting edge of the electrical technology and automation industry to offer its clients the highest levels of technology and quality in the sector. An international vocation, while maintaining high quality standards and safety, with the international ISO 9001 standard, ensuring top quality production processes and an extensive experience of Cear’s team through the partnerships and collaboration with national and international engineering companies and EPC contractors in many Countries and diversified industrial sectors, such as Oil & Gas, Maritime, Infrastructure, Petro-Chemical and Energy. The company’s technical solutions have evolved in step with the needs of its customers, to offer a complete range of products and services: from feasibility studies to the design and construction of transformer and electrical distribution substations, complete industrial automation systems, Low and Medium Voltage switchgears, Hazardous Area Electrical Equipments.
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The company’s ability to adapt to the specific needs of a plant, has pushed Cear to invest in Research and Development, useful for qualifying its products and expanding its range of production to standards such as UL/CSA regulations, RINA maritime standards, or international standards such as ATEX standards for construction of electrical panels in the presence of an explosion hazard. Today, Cear stands out on the market for its ability to develop integrated electrical distribution and industrial automation systems for brand new, and dedicated revamping solution: tailor-made complete electrical and electro-instrumental “turnkey” supplies from product designed, installation and testing as a result of a one-stop partner that delivers “on field” your project. Our Main activities are: -Electrical, Instrumental and control engineering -Electrical Substations and L.E.R. Building* -MV/LV Switchgears* -Complete Industrial Automation Systems* -PLC-SCADA-HMI software development -Electrical Equipment for Hazardous Area -Commissioning and start up -After-sales activities *Available also for Hazardous Area
EmpowEring Your oil & gas projEct Complete Electrical and Instrumental Turnkey projects as per custumer requirements Design and costruction of MV/LV substations MV/LV switchgears Complete industrial Automations Systems PLC,SCADA,HMI software development Hazardous Area Electrical Equipments
complete Electrical and instrumental turnkey projects as per customer requirements COSTRUZIONI ELETTROTECNICHE CEAR s.r.l. Via Monza 102 20060 Gessate - Mi - Italy Ph. +39 02 929290.1 Fax. + 39 02 92151670 www.cearsistemi.it --- info@cearsistemi.it
Comex Air Pneumatic Components
COMEX – All that you need for your compressed air equipment Comex Srl, located in the north of Italy, in Mellaredo di Pianiga (Venice), was taken over in November 2000, and counts among its founders, Mr Gianni Fugolo, who brings added value to the company, as he was, between 1974 and 1997, one of the owners of the company Elematic (now ITW Spa), experiencing over 30 years in the field of compressed air equipment. The company’s product range counts more than 10.000 references of air pneumatic components stocked for prompt deliveries, for example fittings, quick couplings, automatic connections, push-in and push-on type, available of different materials, such as nickel-plated or raw brass, stainless steel AISI 316, and components suitable for food industry. Moreover, plastic hoses and aluminium pipes for air systems, or air tools like blowguns, inflating guns and washing guns, or compressed air components for air installations or air compressors, such as FRL units, manometers, pressure switches, pressure reducers, safety valves or check valves, and much more. Comex officially distributes products of the main manufacturers of the sector.
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Over the years, Comex Srl has turned from a family management into being a company capable of acquiring new markets and new sectors. This has led to an enlargement of the sales network, to a careful and accurate selection of personnel, both commercial andtechnical, hired by the company, to an increase of the product range offered, and consequently to the preparation of a warehouse of 1,500 square meters, able to always ensure the availability of its items and the fulfillment of orders within the 24 hours after receipt of the same. Comex brave business policy has enabled the company to successfully pass the crisis of 2008, and indeed spread distribution not only to the whole Italian peninsula and to the other European Countries, but also to farther markets like Australia, Russia and Arab Emirates. All these factors are strong points that made Comex grow and determined the company’s success, thus becoming a landmark for the customers looking for a reliable and attentive partner, be they OEM companies, large retailers, hardware stores, or any other in the compressed air business.
Baldoni Cutting and Assembling Machines
Baldoni Srl is able to provide any component, inclusive of surface treatments or any packaging, in containers of your choice, to satisfy the clients demand. Our company specialises in cutting and assembling metal profiles, such as iron, stainless steel, aluminium and other materials. Extreme accuracy and top quality are the hallmarks of our work. To this end, we use Laser machines for processing tubes and tubular products, elliptical and triangular profiles, “U” profiles, “C” profiles, “L” profiles, special sampling profiles and flat bars. Our three 2D laser cutting machines can perform inclined cuts, holes, loops, and any kind of interlocking pieces, thus delivering a high level of accuracy and quality of the finished product. Since 15 May 2007, our production has seen a steady increase and we have added two tube laser machines, in order to keep pace with all our customer requests. This significant growth has led to an additional upgrade to our machinery inventory, as we introduced a 3D tube laser to best meet our customers’ needs, while also increasing our production rates. Our new LT8, which is equipped with a tilting head, allows for 3D machining on both open profiles
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and special (even concave) sections. Our two laser machines, LT8 – LT712, allow us to meet any need for tube diameters ranging from 10 to 220 mm and bars weighing up to 37 kg/m. Moreover, utmost quality is guaranteed by additional devices that allow us to correctly position welding and to fix any geometric imperfections in the profile. All the machines are equipped with an automatic bundle loader ranging from 3200 mm to 8500 mm. The 8500 mm-long bundle loader was designed to optimise bar nesting and make bar changeover operations extremely quick. Thanks to its several functions, tube laser provides customers with a number of key benefits, such as saving on materials and reducing assembly operations, as it creates mechanical joints and reference points to smooth welding lines and minimise equipment assembly costs. We also offer a special service called “clean tube”, which consists in providing profiles without any scrap resulting from laser cutting. This is particularly important for the food, pneumatic transport, and automotive industries, just to name a few.
ABB Instrumentation and Analyzer Technology
MEASUREMENT MADE EASY BL Measurement & Analytics About ABB ABB is a pioneering technology leader with a comprehensive offering for digital industries. With a history of innovation spanning more than 130 years, ABB is today a leader in digital industries with four customer-focused, globally leading businesses: Electrification, Industrial Automation, Motion, and Robotics & Discrete Automation, supported by its common ABB Ability™ digital platform. ABB’s market leading Power Grids business will be divested to Hitachi in 2020. ABB operates in more than 100 countries with about 147,000 employees. Overview The Industrial Automation division in Italy provides products, systems and services designed to optimize the productivity of industrial processes. Solutions include turnkey engineering, control systems, measurement products, life cycle services, outsourced maintenance and industry specific products (e.g. electric propulsion for ships, mine hoists, turbochargers and pulp testing equipment). BL Measurement & Analytics Inside the Industrial Automation division we find the BL Measurement & Analytics. To operate any process efficiently, it is essential to measure, actuate, record and control. In selecting ABB you are choosing a partner who is offering the best measurement and analytical solution for your needs, enabling maximum return on your investment. When investing in ABB’s measurement and analytical solutions you are receiving the best technology, reliability and service in the business. Research and development
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is a vital source of ABB’s technology leadership. ABB constantly builds on the foundation of existing technologies for new applications, and continues to develop the breakthrough technologies needed to meet the challenges of the future. ABB and its heritage companies have been leaders in innovation and technology for more than 100 years. The factory on the lake ABB Measurement & Analytics has more than one hundred years of experience in providing solutions for the measurement of pressure, flow, level, force and it is a center of excellence for pressure transmitters. It has a production plant and a research center in Tremezzina, Ossuccio (CO). From this plant hundreds of pressure transmitters and transductors are exported worldwide every year. The ABB process instrumentation, especially studied for different types of applications, enables the optimization of productivity, energy efficiency and the safety of plants. From the production of electricity to the wasteto-energy plants and biogases, from the chemical and petrochemical market to the pharmaceutical, from metal and mineral industries to feeding ABB, Measurement & Analytics is the perfect partner in the field of analysis and process instrumentation. Comprehensive measurement solutions ABB‘s measurement and analytical products provide world-class measurement solutions for any industry, utility or municipality. Latest innovations deliver technological solutions to make it easier for you to run your plant. ABB’s measurement and analytical products are based on common technology, providing a common look and feel and method of operation. This results in products that are easy to configure, easy to integrate, and easy to maintain.
LABORATORY
Manufacturing Process and Control
Metal Services Group Manufacturing Process and Control
METAL SERVICES GROUP is based and active on the market with four companies located in the north east of Italy ( LAB.MET srl , METAL SERVICES srl , NDT SERVICES srl ), and in the Jiangsu Province of P.R. of China ( Suzhou METAL SERVICES Co., Ltd. ). Activity is mainly focused on metals and the related manufacturing processes control. All the units are fully equipped as far as concerns both the testing equipment and the machining capacity necessary to get the testing specimen from the samples sent by our Customers. The services offered to our Customers are including the following items : -Failure analysis (corrosion related, structure related, fractography, fatigue, stress related, heat treatment related) -Chemical composition (optical emission spectrometer, Plasma determinator, C – S – O – H determinators) -Mechanical and technological testing, high and low temperature -Metallography and micro structure defects -Residual austenitemeasurement (XRay difraction equipment)
78 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
-Scanning electron microscope analysis (metallographic structures, fractography, phases identification, local composition EDX assisted) -Accelerated corrosion tests ( ASTM, ISO, NACE, etc…) -Stress corrosion tests -Environmental simulation tests (salt spray tests, Kesternick, climatic cell, humidostatic cell, …) -NDT - non destructive testing (UT, MT, VT, XRT) -Welding Engineering support -Heat treating set-up and experimental heat treating processing -Samples machining for specimen manufacturing -Suppliers evaluation (Organization – Equipment –Quality auditing, in process inspection, finished goods inspection) -Manufacturing processes improving practices -R&D projects development and supporting -Deep cryogenic processing (residual stress elimination, wear improving performance, electrical conductivity improvement) -Tribology tests and wear profile analysis (pin on disk, reciprocating moving) -Residual stress measurement (strain gauge methodology)
PUMPS
Pumps and Accessories Process Pumps and Compressors External Gear Pumps
Orlando Pumps and Accessories
Our company has been established in 1994 and has been working world wide (currently in 118 countries) for more than 20 years. We promote the sale of italian products in the world market through a very well organized commercial office that offers customers multilingual assistance. We are ISO 9001 certified. We take part in the most important trade shows among which the Expocomfort Mostra Convegno Milano, Eima in Bologna, Addis Abeba in Ethiopia. Our products are used in: Hydraulics, Agriculture, Thermo-sanitary, Air, Purification plants and food industry. We are highly specialized in pumps (Submersible, surface vacuum and special AISI 304 and 316 pumps) and all accessories for pumps (such as pressure switches, pressure gauges, control boxes, flexibles hoses, capacitors, probes), water filters, float switches, pressure regulators (Presscontrol, Mascontrol, Controlpres, Controlpump) valves, blowers and pumping units. PRESSURE SWITCHES We are the world leader distributor of Schneider Electric’s original pressure switches, both Square D and Telemecanique. We can supply: original Square D FSG2, FYG 22 and FYG 32 pressure switches (always available in stock for prompt deliveries) and Telemecanique pressure switches (particularly all XMP and XMX range). PUMPS We can supply a wide range of pumps.
82 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
Surface electric water pumps for domestic, civilian and industrial use (They are recommended for pumping clean water without abrasive particles and liquids that are chemically non aggressive to the materials from which the pump is made) submersible pumps and submersed pumps. Submersible pumps are found in many applications. Single stage pumps are used for drainage, sewage pumping, general industrial pumping and slurry pumping. Multistage submersible pumps are tipically lowered down aborehole and most tipically used for residential, commercial, municipal and industrial water extraction (abstraction), water wells. Other uses for submersible pumps include sewage treatment plants, water well and deep well drilling, irrigation systems, mine dewatering. We are in contact with the great part of the most important factories and we cooperate with almost all the leading factories in the sector (both as customers and suppliers), by promoting mainly Made in Italy products. In addition we have a warehouse that can cover most of the products shown in our catalogue and website guaranteeing the fastest service and delivery time. And again with us you can meet, thanks to our wide range, a flexibility of purchase which allow you to order many products of different factories and brands using a single supplier; that means: a single order, a single transport, a single payment etc. We suggest that you visit our web site : www.orlando.it where you can see all our range of products and download the technical data sheets and catalogues.
KNF Process Pumps and Compressors
KNF develops, produces and distributes high-quality diaphragm pumps and systems for gases, vapors and liquids. They are available as built-in pumps for OEM use as well as for process applications and laboratory use. The independent KNF Group comprises 15 companies and five production sites worldwide. KNF Neuberger Italy was established in 1972, based at our facilities in Milan, our dedicated team of experienced sales staff are responsible for the sales, marketing, servicing and technical support for the KNF product range in Italy. KNF Italy carries stocks of both Laboratory and OEM products for the local market to provide a swift turn around and offer the best possible customer service. Series models With more than 60 years’ experience of diaphragm pump technology, KNF offers a wide range of series gas and liquid pumps. All series models are fully approved and tested to meet the customer’s technical and economic requirements. In addition to our standard range of pumps we offer customer specific solutions and are able to tailor our pumps to suit your individual requirements. We also have the capability to design and produce pump systems to meet our local customers’ needs.
84 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
Modular System KNF pumps are underpinned by a modular concept. Each pump type consists of three main components: pump head, compressor housing and motor. The materials used in the pump head can be substituted to provide greater chemical resistance. Multiple motor options or inter-head connections are available depending on the customer’s requirements. Starting with a series product, any pump can be modified to provide an individual customized solution, which is then referred to as a project pump. Main markets KNF works in the medical, laboratory, gas analysis and process markets, amongst others. In this latter market KNF provides ATEX certified pumps and compressors for hazardous environments containing aggressive and explosive media; Double diaphragm pumps for the transfer of precious and dangerous gases; High pressure compressors for the transfer and compression of neutral and slightly aggressive gases; PTFE pumps for gas sampling and heat resistant pumps for hot gases up to 240 ° C.
PROCESS PUMPS AND COMPRESSORS YOUR SPECIFICATIONS… OUR PUMPS
•Vacuum pumps
•Double
•High pressure compressors
•Chemically resistant pumps
•Temperature resistent
•ATEX compliant
for hazardous areas Class II 2G
up to 16 bar (g)
and heated stationary gas sampling pumps up to 240°C
KNF Italia s.r.l. Via Ungaretti, 7 20063 Cernusco Sul Naviglio (MI) Telefono: +39 02 929 0491 | Fax: +39 02 272 03848 e-mail: info.it@knf.com | PEC: knf@pec.it
diaphragm pumps for toxic, rare and valuable gases
(PVDF & PTFE heads)
industrial process liquid pumps
Ultra Pompe External Gear Pumps
ULTRA POMPE Srl ULTRA POMPE S.r.l., founded in 1957, was one of the first Italian firms that completely design, produce and test external gear pumps in its own workshops. ULTRA’s success is based on satisfying customer requirement through efficient manufacturing and by providing quality products and competitive pricing. ULTRA POMPE know how and experience has been handed down from one generation to the next. Due to this reason they have accumulated a lot of direct experience in the last sixty years. ULTRA POMPE maintains a large inventory of standard spare parts and unassembled pumps in its own stock, allowing us to quickly provide complete pumps or replacement spare parts for customer emergency. Compact enough to quickly provide innovative custom designs, but large enough to manufacture high volumes in a short time, Ultra Pompe invests every year in new technology for the automatization of its production lines. At today, each machinery in our factory has at least one automatic backup in addition to one controlled manually. This allows us to avoid any production delays caused by machinery crashes and to meet promised delivery. ULTRA POMPE carries on in its own premises the whole of mechanical processing, gear cutting included, thus achieving an unparalleled quality standard of the finished products. Continually updating out technology and products designs allows ULTRA POMPE to provide the right gear pump or system for a variety of processes and liquid, semi-fluid or emulsions. Using of UNI/ ISO/ANSI/DIN/MEC dimension significantly increase the possibility to meet all customer requests.
86 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
GEAR PUMPS – EASY VIEW These gear pumps are used from 1 up to viscosity 1’000’000 cSt. In the operating scheme is shown how the rotations of the gears displace the product from the inlet side to the outlet side. The entire operation can be resumed in three main phases: Suction, Delivery and Discharge. Into a gear pumps the two rotors, that are respectively called driving and driven rotor, are seated in a body that round them from all side. On the both sides of the mesh zone of the teeth there is a hole in the body of the pump. These holes are respectively called suction and discharge. Spinning the rotors the fluid is moved, through the chambers between the teeth of the rotors and the body, from the suction side to the discharge side. Fluid does not pass through the meshing zone of the gears due to small tolerances. A back-flow of the fluid is blocked by the contact of the teeth of the two rotors in the meshing zone. ADVANDAGE Gear pumps need a lesser NPSH and have better properties of delivery repeatability. Gear pumps, being rotary volumetric pumps, are the best metering pumps, since their delivery depends directly on the revolutions rate. Also gear pumps will not generate flow pulsations, as standard metering pumps do, making the media flow constant. MAIN APPLICATIONS Lube oil Pumps Fuel Pumps Chemicals Pumps Bitumen Pumps Foam Pumps
AdverTime
VALVES
Valves and Manifold Flanges and Components Valves Manufacturing
Indra Valves and Manifold
Set up in 1987, Indra Srl is nowadays at the forefront in the designing and manufacturing of a new concept instrumentation Valves: Manifolds, Monoflanges, SBB & DBB both in needle and ball types, strictly produced in according to the most stringent quality standards of safety and efficiency. The company is characterized by ‘Made in Italy’ and by the monitoring of all the production’s steps, from the engineering to the construction. A product traced in all its phases of production and the certain origin of the materials are fundamental characteristics in critical applications of various industrial sectors, especially for the Oil & Gas and Petrochemical industry, where Indra mainly operates. The experience in the understanding of applications requirements, combined with the high flexibility, allows Indra to develop customized solutions designed for customers’ specific needs. The products are machined from the most standard materials but also from those ‘exotic’ materials used for critical applications (Duplex, Super Duplex, Monel...). Attention to quality Indra products are intended to plants and machinery of the highest value and technological content. Hence the need to guarantee the highest quality. For this reason the company has modern machinery for very precise mechanical processing, with testing phases of every single product during the various production steps. Modular Interlocking Manifold SIL4 for Hipps Systems An example of a product suitable to guarantee a high standard of safety, efficiency and quality is
90 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
the Modular Interlocking Manifold SIL4 for Hipps Systems, designed specifically for instrumental control applications. The Modular Manifold permanently guarantees the continuity of information between the process and the pressure sensors: human error is completely eliminated and, in the condition of having to replace and / or check electrical or mechanical damage to one or more sensors pressure, one or more sensors always remain active. Indra’s valves production can be completed with complementary accessories, something that makes the company a favourite and reliable partner for those companies that supply ‘packages’ of various matching goods. Indra products are widely used in the Chemical, Petrochemical, Oil & Gas, Off-Shore, Power Generation, Naval industries, etc., used as components of plants and machineries with an high commercial and technological value. The certifications Indra Srl is ISO 9001, 14001 e 18001 certified, proof of a company that works according to objectives of growth and continuous improvement. The product certifications are also indispensable: Fugitive Emission, Fire Safe, Ped, Atex, are just some of the certifications available to the customer on request. The company headquarters is in Magenta - west of Milan – in a 3.000 sqm owned building, 1.000 sqm of which are designated as offices. Indra is currently setting up its world wide businessnetwork with several local distributors.
M ad e in It al y
Excellence in Performance & Reliability
www.indra.it indra@indra.it
We are a Certified Company
Ball Valve SB - DBB Floating & Trunnion version Size 1/2” to 6” (FB & RB) - ASME Class - 150 to 2500 & API 10000 - Soft & Metal Seat
Instrumentation Needle Valve, Manifold & Monoflange SB - SBB - DBB version
Product Range • Floating Ball Valves • Trunnion Mounted Ball Valves • Top Entry Ball Valves
• Special Service Ball Valves • D.B.&B. Ball Valves (Two balls in one piece body)
Sizes From 1/2” to 60” Class 150 to 2500 API 2000-3000 5000-10000.
Construction Split Body Bolted Type, Metal to Metal Seats, Soft Seats.
,
AdverTime - MI
Memit Valves srl Workshop & Warehouse Via Celeste Milani, 18/20 21040 Origgio (VA) - Italy Ph. (+39) 02.96734128 Fax (+39) 02.96732549 info@memitvalves.com memitvalves.com
A Member of
REFINING
Fuel and Chemical Products
Eni Fuel and Chemical Products
lubricants Eni is a major integrated energy company committed to growth in the activities of finding, producing, transporting, transforming and marketing oil and gas.
lubrificanti
Eni operates across the entire energy chain, employing more than 30,000 people in 67 Countries around the world. Eni Refining & Marketing has always been committed to researching and producing ultra-high performance lubricants and operates in the industrial market in Italy, Europe and various other Countries. The Eni lubricant lines for industry are able to meet all the lubrication needs of industrial plants of any type with a quality level to the top of the market. Eni maintains and reinforces its technical and commercial leadership status in the fields of technology, quality, environmental protection and technical support for its customers. Its organization is able to support customers for any need regarding lubrication oils and to consolidate a confidential relationship based on integrated technical support services. Sales assistance The Eni sales network, present on the territory, provides information on the range of lubricating oils and assists customers in all the product procurement phases.
98 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
Technical assistance Eni technicians are available to help solving any operative issue and can provide their assistance to arrange lubrication guides, to follow the oil charge monitoring and to offer training courses regarding lubrication. Laboratory assistance The Eni laboratories give their full assistance to customers for the oil charge control by periodic monitoring in order to guarantee the best operating efficiency of lubricated machineries. The Eni Research Centre in San Donato Milanese has state-of-the-art laboratories featuring advanced equipment for studying, developing and fully identifying the characteristics of raw materials for high performance lubricants. In line with the company’s marketing strategies, the Eni research involves performing important technical activities in collaboration with important machinery manufacturers, regulatory authorities and several prestigious Italian universities. The Eni Research Centre complies with the UNI EN ISO 9001 standard in relation to the activities of “Applied research, technical support and laboratory analyses in the energy sector: lubricants, additives, bitumens, special products for motor vehicles and for industrial use” and “Production on pilot systems of lubricants, propellants and fuels” (sector EA 34,35 - certificate no. 676).
SERVICES
Intelligent Cameras
Selea Intelligent Cameras
NEW DEVICE FOR ACCESS CONTROL Its name is iZERO, which stands for of Zero errors, Zero surprises, Zero problems. iZERO is a numberplate reading column, containing an ANPR camera with embedded OCR for vehicle access control, designed for luxury facilities, such as hotels, resorts, villas, campings, as well as parking access of buildings and companies. Easy to install, configure and integrate, it offers toplevel performances in reading accuracy up to 99,8% with dirty, demaged or semi-riflective licence plates. iZERO interfaces permit the integration with the most common access control systems (Siemens, Honeywell, Skidata, Faac, etc).
102 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
iZERO is Available in “simple” and “full” versions, and it’s characterized by an affordable price even when equipped with: •WiFi, for wireless connection. •POE standard or alternatively with 220Vac or 12 Vdc power supply •embedded relay for automatic opening of a gate bar •inside memory for many unlimited white lists •RS232/485 , Wiegand, OSDP, TCP/IP interfaces ask for the information sheet now and fill out the form to receive commercial informations via our website https://en.selea.com or write us via email: infocom@selea.com
SUPPLIERS
Industrial Gaskets and Sealing Components Industrial Furnishing Metals and Chemicals Technical Rubber Items Industrial Supplies
Carrara Industrial Gaskets and Sealing Components
GLOBAL SEALING SOLUTIONS Since 1961, Carrara Sealing Solutions is one of the largest European manufacturer of sealing components for valves, pumps and flanges. Carrara is a competent, flexible and innovative resource that is always focused on customers to provide solutions to improve the reliability, efficiency and conformity of their processes. LOW EMISSION ORIENTED Carrara has worked in the low-emission component sector for decades and today offers a product range that includes low-emission products for valve stems, bonnets and seats as well as LDAR environmental services. >Packings and Gaskets >Valve Components >Environmental Services - API622.ISO15848 . TA LUFT VDI2440 low-emission approved and graphite packings for valves, flat graphite gaskets and spiral wound gaskets -BAM approved for Oxygen services graphite packing, flat graphite, spiral wound, braided PTFE packing and chevron PTFE packing -Pressure seal graphite gaskets and high-pressure graphite stem packing
106 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
-flange gaskets ring joint, camprofile and spiral wound gaskets -heat exchanger gaskets double jacketed gaskets -fire-safe and graphite gaskets for ball valve seats -valve seats seats for soft inserted and metal to metal ball valves, seats for through conduit gate valves, special valve components -insulating kit for flanges GRE steel core inserted insulating kit, fully equipped with sleeves and washers for high-pressure applications -LDAR and SMART LDAR Inspection protocols for the detection of fugitive emissions of volatile compounds (VOC) according to EPA Method 21 and IR OGI Camera (Camera Gas Imaging) techniques. Approvals •ISO 15848 C01 BH •ISO 15848 C02 BH •API 622 3rd Edition •Fire Test API 589 •Corrosion Test •Weight Loss Test EN 14772, section 6.7
Tecnotelai Industrial Furnishing
INDUSTRIAL FURNISHING SINCE 1967 Founded in 1967, Tecnotelai has been producing furniture for industry for over 50 years. Its experience, matured over these years, has allowed it to respond with practicality and style to the trends of almost three generations of customers. Only a few years after its inception, the company became a well-known brand across Italy and it continues its prodigious expansion today, both increasing its production capacity and furthering its research into solutions for excellence in furniture.
particularly fast and efficient transport combined with a technical department taking care of transforming the needs and requests into functional environments are the basis of our company. Each product is tested to withstand intensive use and is an excellent longterm investment. Particularly concerning the offer dedicated to lockers, designed to offer a comfortable and organized solution to the employees as they prepare to enter or exit work spaces. We believe that the organization is at the base of the efficiency and productivity of any business.
Attention to detail, use of high quality materials, practicality of furnishings, refinement towards perfection and value for money make Tecnotelai a consolidated reality in the furniture sector and a significant player in the “Made in Italy” industry, known throughout the world. Today Tecnotelai acts as a single point of contact for national and international customers in outfitting operational and management locations.
Therefore, we offer a complete range of containers, industrial cabinets and small parts accessories with which to keep the tools and components used during work in the right place.
OUR STRENGTHS Absolute Made in Italy production: Italian quality, the use of the best materials, and attention to detail. The continuous drive for research and innovation means that the customers’ needs and tastes can often be identified even before they are expressed. In this way, creativity and inspiration are used to create new furnishings and solutions that always keep pace with the times.
We complete the range of solutions including industrial shelving, with its dedicated project office, trolleys, tool cabinets, small parts organizers, oil storage cabinets, plastic containers, metal containers, industrial containers, workbenches, tool benches, stools, pallet racks, cantilever racks and an even wider range of other quality solutions at competitive prices.
Efficient before and after sales consulting and technical support ensure complete satisfaction of our customers’ expectations. OUR PRODUCTS Over 2.500 high quality items, accompanied by a
108 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
Recently, we have expanded our offer of security solutions: fall protection nets, environmental remediation products and liquid management systems, to always offer the right tool for every need.
OUR SERVICES Tecnotelai technicians develop several plans along with photorealistic representations in order to provide a virtual simulation of the completely furnished location. A precise and timely after-sales service assists the customer with any needs after their purchase.
American Elements Metals and Chemicals
American Elements’ catalog of more than 15,000 products makes it the world’s largest metals and chemicals company devoted exclusively to advanced materials for the laboratory field. Our dedication to the highest possible quality control and lot-to-lot consistency is equally matched by our goal to be at the forefront of creating a sustainable planet that continually moves towards improving the human experience for all mankind. Our research programs have been a key source for academic and corporate research and new product development for over two decades. Our fundamental expertise in the properties, applications, and cost-
110 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
effective manufacturing of advanced and engineered materials, including ultra high purity refining (99.9999%) and nanoscale materials, allows us to meet the needs of thousands of global research and laboratories facilities (including over 30% of the Fortune 50), all U.S. and many foreign national laboratories, universities throughout the world, and customers in a wide range of industry fields, such as energy, electronics, aerospace, defense, automotive, optics, green technology and pharmaceuticals. American Elements also produces numerous customer proprietary formulations from our network of six production facilities in four countries worldwide.
europium phospho
cerium sputtering target
dielectrics catalog:americanelements.com scandium powder
yttrium granules lanthanum rods
holmium disc 1
1
H
2 1
4
Li
Nd:YAG
2 2
Be
6.941
2 8 1
Na
Beryllium 12
Mg
yttrium
22.98976928
24.305
Sodium
Magnesium
19
K
medicine
2 8 8 1
20
Ca
2 8 2
2 3
21
2 8 9 2
Sc
22
Ti
2 8 10 2
23
V
24
2 8 11 2
Cr
2 8 13 1
25
Mn
2 8 13 2
26
Fe
2 8 14 2
27
Co
2 8 15 2
28
Ni
2 8 16 2
29
Cu
30
Zn
2 4
10.811
2 8 18 2
7
2 5
12.0107
Helium 2 6
14.0067
2 8 4
Si
9
2 7
O 2 8 5
P
2 8 6
S
Cl
30.973762
32.065
35.453
39.948
Phosphorus
Sulfur
Chlorine
Argon
31
Ga
2 8 18 3
32
Ge
2 8 18 4
33
As
2 8 18 5
34
Se
2 8 18 6
35
Br
47.867
50.9415
51.9961
54.938045
55.845
58.933195
58.6934
63.546
65.38
69.723
72.64
74.9216
78.96
79.904
Titanium
Vanadium
Chromium
Manganese
Iron
Cobalt
Nickel
Copper
Zinc
Gallium
Germanium
Arsenic
Selenium
Bromine
40
Rb Sr Y Zr rhodium sponges
2 8 18 10 2
41
Nb
42
2 8 18 12 1
Mo
2 8 18 13 1
43
2 8 18 13 2
Tc
44
Ru
2 8 18 15 1
45
Rh
2 8 18 16 1
46
Pd
2 8 18 18
47
Ag
2 8 18 18 1
48
Cd
2 8 18 18 2
49
In
2 8 18 18 3
50
Sn
2 8 18 18 4
51
Sb
2 8 18 18 5
52
Te
2 8 18 18 6
I
85.4678
87.62
88.90585
91.224
92.90638
95.96
(98.0)
101.07
102.9055
106.42
107.8682
112.411
114.818
118.71
121.76
127.6
126.90447
Strontium
Yttrium
Zirconium
Niobium
Molybdenum
Technetium
Ruthenium
Rhodium
Palladium
Silver
Cadmium
Indium
Tin
Antimony
Tellurium
Iodine
55
Cs
56
Ba
2 8 18 18 8 2
57
2 8 18 18 9 2
La
72
Hf
2 8 18 32 10 2
73
Ta
74
2 8 18 32 11 2
W
2 8 18 32 12 2
75
2 8 18 32 13 2
Re
76
Os
2 8 18 32 14 2
77
Ir
2 8 18 32 15 2
78
Pt
2 8 18 32 17 1
79
Au
2 8 18 32 18 1
80
Hg
2 8 18 32 18 2
81
Tl
2 8 18 32 18 3
82
Pb
2 8 18 32 18 4
83
2 8 18 32 18 5
Bi
132.9054
137.327
138.90547
178.48
180.9488
183.84
186.207
190.23
192.217
195.084
196.966569
200.59
204.3833
207.2
208.9804
Cesium
Barium
Lanthanum
Hafnium
Tantalum
Tungsten
Rhenium
Osmium
Iridium
Platinum
Gold
Mercury
Thallium
Lead
Bismuth
Fr Ra tantalum 87
2 8 18 32 18 8 1
88
2 8 18 32 18 8 2
89
Ac
2 8 18 32 18 9 2
104
Rf
2 8 18 32 32 10 2
105
Db
106
2 8 18 32 32 12 2
Sg
2 8 18 32 32 11 2
107
Bh
2 8 18 32 32 13 2
108
Hs
2 8 18 32 32 14 2
109
Mt
2 8 18 32 32 15 2
110
Ds
2 8 18 32 32 17 1
111
Rg
2 8 18 32 32 18 1
112
Cn
2 8 18 32 32 18 2
113
Uut
2 8 18 32 32 18 3
114
Fl
2 8 18 32 32 18 4
115
Uup
2 8 18 32 32 18 5
84
2 8 18 32 18 6
2 8 18 7
36
2 8 18 18 7
54
Xenon
85
(210)
(222)
Astatine
Radon
116
Lv
2 8 18 32 32 18 6
117
Uus
(267)
(268)
(271)
(272)
(270)
(276)
(281)
(280)
(285)
(284)
(289)
(288)
(293)
(294)
Rutherfordium
Dubnium
Seaborgium
Bohrium
Hassium
Meitnerium
Darmstadtium
Roentgenium
Copernicium
Ununtrium
Flerovium
Ununpentium
Livermorium
Ununseptium
Ce
2 8 18 32 18 10 2
91
Pr
60
Nd
diamond micropowder 140.116
140.90765
Cerium
90
Th
61
2 8 18 32 20 9 2
2 8 18 32 21 9 2
93
refractory metals
U
62
(145)
Neodymium
92
2 8 18 23 8 2
Pm Sm
144.242
Praseodymium
Pa
2 8 18 22 8 2
63
2 8 18 32 22 9 2
2 8 18 32 24 8 2
95
aluminum nanoparticles
Eu
150.36
Promethium
Np
2 8 18 24 8 2
2 8 18 25 8 2
64
2 8 18 32 25 8 2
96
151.964
Samarium 94
Pu
65
2 8 18 32 25 9 2
97
Tb
157.25
Europium
66
2 8 18 32 27 8 2
98
Dy
158.92535
Gadolinium
Am Cm
2 8 18 27 8 2
67
2 8 18 32 28 8 2
99
Ho
162.5
Terbium
Bk
2 8 18 28 8 2
68
2 8 18 32 29 8 2
100
Er
164.93032
Dysprosium
Cf
2 8 18 29 8 2
167.259
Holmium
Es
Erbium
Fm
2 8 18 30 8 2
69
2 8 18 32 30 8 2
101
Tm
2 8 18 31 8 2
70
2 8 18 32 31 8 2
102
Yb
71
2 8 18 32 32 8 2
103
Lu
168.93421
173.054
Thulium
Md
174.9668
Ytterbium
No
Lutetium
Lr
2 8 18 32 32 8 3
231.03588
238.02891
(237)
(244)
(243)
(247)
(247)
(251)
(252)
(257)
(258)
(259)
(262)
Uranium
Neptunium
Plutonium
Americium
Curium
Berkelium
Californium
Einsteinium
Fermium
Mendelevium
Nobelium
Lawrencium
nano ribbons
atomic layer deposition
alternative energy
anti-ballistic ceramics
Now Invent. dielectrics
macromolecu
nano gels
gadolinium wires
nanodispersions
TM
advanced polymers
(294)
Ununoctium
cerium polishing powder
Protactinium
rbium doped fiber optics
2 8 18 32 32 18 8
2 8 18 32 9 2
Thorium
single crystal silicon
118
terbium ingot
2 8 18 32 8 2
232.03806
ten carbide
tering targets
Gd
2 8 18 25 9 2
Uuo titanium
2 8 18 32 32 18 7
(227)
2 8 18 21 8 2
cone sit
2 8 18 32 18 8
(209)
Actinium
59
86
Polonium
(226)
2 8 18 19 9 2
crystal
Po At Rn electrochemistry
Radium
quantum dots
Xe
2 8 18 18 8
131.293
2 8 18 32 18 7
(223)
58
europiu
2 8 18 8
Krypton
Francium
thin film
Kr
niobium
83.798
53
Rubidium
2 8 18 18 8 1
2 8 8
Ar
28.0855
Silicon
44.955912
2 8 18 9 2
18
26.9815386
Scandium 39
2 8 7
Aluminum
40.078
2 8 18 8 2
Neon
17
Calcium 38
20.1797
Fluorine
16
39.0983
2 8 18 8 1
2 8
Ne
18.9984032
Oxygen
15
10
F
15.9994
Nitrogen
14
rod
4.002602
8
N
Carbon 2 8 3
2
He
C
Boron 13
Al 2 8 18 1
6
B
erbium fluoride sputtering targets 2 8 8 2
2
Potassium
37
nadium
5
surface functionalized nanoparticles
9.012182
Lithium
11
praseodymium
dysprosium metal
99.999% ruthenium spheres
1.00794
Hydrogen 3
gadolinium acetate
ultra high purity ma
europium phosphors
platinum ink solar energy
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Italian Gasket Technical Rubber Items
Quality and experience at customer’s service Italian Gasket is a strong reality in the rubber sector with a 35 years’ experience recognized worldwide through its three plants: Italy (Headquarter), Hungary and China. QUALITY Italian Gasket stands out for its mastery of the process and for the focus on the quality of its products. The structure of the production process is according to the most important international quality standards: -ISO 9001 (quality system) -IATF 16949 (Automotive) -OHSAS 18001 (Safety) -ISO 14001 (Environmental) -ISO 50001 (Energy management) RESEARCH AND DEVELOPMENT Italian Gasket strongly believes in the Research and Development. In order to guarantee the proper support to its customers and create a relationship of mutual trust, Italian Gasket has implemented a Research and Development system focused on: -Development of new materials with a strict cooperation directly with the base polymer producers -CO-DESIGN -CAD-CAM -FEA (Finite Element Analysis) -CAE simulation MATERIALS Italian Gasket transform most of the elastomers on
112 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
the market, in detail: -AEM -E(P)DM -HNBR -FKM -VMQ -LSR -NBR These materials can be tested in accordance with Automotive standards (PSA, DBL, VW, BMW) as well as other international standards (FDA, KTW, WRAS, EN549, UL, REACH, ROHS). PRODUCTS Italian Gasket produces technical rubber items with both injection and compression moulding. Thanks to its deep knowledge of the Automotive market, Italian Gasket is able to maintain a high-quality level also for other market segments as Oil & Gas, Automation, Naval, Thermo sanitary. Furthermore, Italian Gasket highlights the possibility to assemble rubber-metal and/or rubber-plastic parts, in order to provide to its customers, the complete component ready for the final application. Among the produced rubber items, we highlight: -Bellows -Membranes -Grommets -Frames -O-rings -Connectors -Suction cups
Italian Gasket S.p.A. Via Tengattini, 9 25030 Paratico (BS) Italy Tel. +39 035 924511 www.italiangasket.com info@italiangasket.com
Teco Industrial Supplies
THE PERFECT PARTNER FOR THE INDUSTRIAL SECTOR Teco Spa is a real point of reference in the field of technical products for the industrial sector: the company, based in Brescia, has been able to build over time a leading role in this market, thanks to an extensive and innovative offer, and great experience gained in over forty-five years of activity. The company’s added value lies in the fact that it not only operates in the exclusive distribution of technical equipment for the mechanical and industrial sectors but also that their products meet the customer’s requirements from the initial installation through ordinary and extraordinary maintenance. GREAT ATTENTION AND CARE The attention to quality is extremely high and all the items imported for Italy come from ISO9001 certified companies of the major industrial countries in the world. Also the customer care is of high level: for this reason, the clients who turn to Teco Spa can find concrete answers and practical solutions through a personalized, tailor-made service; they can also count on a well-stocked warehouse with an impressively rich stock which makes the wholesale/ assistance phase easier. The warehouse also includes spare parts for the most common types of industrial transmissions, making Teco the ideal partner in case of replacement of fundamental elements for industrial machinery. And that’s not all: by connecting directly to the company’s website (www.tecospa.it) you can access the online shop, which allows you to purchase with just a few clicks all the products offered by the company. 45 – THE COMPANY CAN COUNT ON 45 YEARS OF EXPERIENCE IN THE FIELD OF MECHANICAL INDUSTRY CUT DOWN THE ORDER PROCESSING TIME In addition to this, the company also offers an extremely efficient shipping service, which can cover
114 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
in a very short time not only Brescia and its province but the entire Italian national territory, including the islands. Even the order processing times are very fast: Teco has in fact developed a system that significantly reduces the time that occurs between the first contact and the delivery, being well aware that in a constantly evolving market, in which speed and quality are essential, resuming work in the shortest time is an element of fundamental importance. With this innovative approach, Teco Spa is the ideal partner for all the professionals in the sector: in addition to offering a wide range of services, in fact, suitable to cover all needs, the use of a single contact for the purchase of spare parts, shipping, delivery, assembly and maintenance, is an added value that has a significant impact on cost savings and processing time. PRODUCTS AND SERVICES FOR ANY NEED Industrial chains and accessories, gears, electric motors, ball bearings, roller bearings, needle bearings, rolling bearings. And more: belts sleeves and toothed belts, smooth and cogged V-belts and self-aligning bearing supports, just to mention some of the many products on the list of Teco Spa. However, one thing remains unique: all these products are at the forefront. In fact, the company constantly looks at the market developments in order to keep up with the times. PROVEN QUALITY In addition to importing industrial products from the best international brands, Teco Spa manages an inhouse department specifically equipped to obtain from standard rolls of chain, sections or rings of the length desired by the customer and a department equipped to obtain from whole sleeves, cogged belts in rubber or polyurethane of the desired width. Proven quality products combined with highly customizable service packages and supplies create a perfect mix, which is a key part of the company’s success in the Italian market and abroad.
CRANES
Hydraulic Cranes
Autogru Rigo Hydraulic Cranes
RIGO MODEL RT 500 Autogru Rigo few years ago introduced on the crane market a 50 metric tons capacity rough-terrain crane, called RT 500, with 35 meter fully hydraulic and proportional boom length and hydrostatic transmission. The advantages of this transmission are clear and easy to understand: the carrier of the machine becomes a simple box structure with internal steel stiffening ribs. This constitutes an extremely rigid element which is an ideal torsion resistant structure, lighter and stronger than traditional carriers. The RT 500 GVW is 32,5 tons and its carrier only 2,55 meter wide! So standard trailers are enough to transport this unit, without incurring in higher costs for special over-size vehicles. This carrier enables the crane to have a real 360° lifting chart, due to the components location on the superstructure which also simplify maintenance operations. In fact, the diesel engine and hydraulic pumps are all located in the superstructure, where they can be easily serviced when needed. In case of
118 B U Y E R ‘S G U I D E INDUSTRIAL TECHNOLOGY
machine malfunction, when there is a problem in the diesel engine or in the transmission, the down-time of replacing a component such as hydraulic pump or motor is much shorter of that if the torque converter or pumps had to be dismantled and then put it back on. It is easy to imagine the large space around the engine and other components that are located on the upper part, where they can be easily reached. On the other hand, on traditional rough-terrain cranes, the transmission (torque converter) is coupled directly to the diesel engine; both components are located on the rear side of the carrier, confined in a tight area, not easily accessible. Another technical feature of the RT 500, is its boom proportional telescoping system. The operator can select to extend the boom section according to 2 main programs using the ideal boom configuration according to the load he is lifting. For more information: e-mail: info@rigo.com www.rigo-cranes.com
Rigo mobile cranes
AUTOGRU RIGO Via Casetta 241/A - 37015 Domegliara - Verona - Italy Tel. +39.045.6861500 www.rigo-cranes.com
Index
of advertisers 74-75 ABB BU Measurement & Analytics
70-71 Comex Srl
Via Lama, 33 20099, Sesto San Giovani MI, Italy
Via Tagliamento, 40 30030 , Mellaredo di Pianiga VE , Italy
110-111 American Elements
44-45 Damec Srl
10884 Weyburn Avenue 90024, Los Angeles CA, USA
Via della Merlata, 12 20014, Nerviano MI, Italy
118-119 Autogru Rigo Srl
34-35 D-KTC Fluid Control Srl
Via Casetta, 241/A 37015, Domegliara VR, Italy
Località Predaglie 29013, Carpaneto Piacentino PC, Italy
48-49 BFT Burzoni Srl
98-99 ENI SPA - Divisione Refining & Marketing
Via 1° Maggio 81-83 - Località I Casoni 29027, Podenzano PC, Italy
Via Laurentina, 449 00040, Roma RM, Italy
72-73 Baldoni Srl
58-59 Favari Srl
Via Bernabei, 203 41054 , Marano Sul Panaro MO, Italy
Via Giorgio Stephenson, 92 20157 , Milano MI, Italy
30-31 Bonfanti Srl
54-55 Gambarotta Gschwendt Srl
Strada Statale Briantea, 4 24030, Ambivere BG, Italy
Viale Verona, 200 38123, Trento TN, Italy
40-41 Carlo Salvi SpA
46-47 Hitema Srl
Via Ponte Rotto, 67 23852, Garlate LC, Italy
Via Monsignor Babolin, 14 35024, Bovolenta PD, Italy
106-107 Carrara SpA
50-51 IMT Intermato SpA
Via Provinciale, 1/E 25030, Adro BS, Italy
Via Caregò, 14 21020, Crosio della Valle VA, Italy
24-25 Carro Luigi srl
90-91 Indra Srl
Traversa trecentottanta di Via Lavoro e Industria, 20 25030, Rudiano BS, Italy
Via Novara, 10/B-C 20013, Magenta MI, Italy
68-69 Costruzioni Elettrotecniche Cear Srl
66-67 Inoxdadi Srl
Via Monza, 120 20060, Gessate MI, Italy
Via Anna Frank, 5/7 26020, Gallignano CR, Italy
60-61 IPL Srl
82-83 Orlando Srl
Via Papa Giovanni Paolo I, 306 21040, Uboldo VA, Italy
Via Parma, 400D 16043, Chiavari GE, Italy
112-113 Italian Gasket SpA
36-37 Romani Srl
Via Tengattini, 9 25030, Paratico BS, Italy
Via Pinzano 6 33078 , San Vito Al Tagliamento PN, Italy
28-29 ITEC Srl
64-65 Scaglia Indeva SpA
Via Cesare Battisti, 114/B 28045, Invorio NO, Italy
Via Marconi, 42 24012, Val Brembilla BG, Italy
84-85 KNF Italia Srl
102-103 Selea Srl
Via Ungaretti, 7 20063, Cernusco sul Naviglio MI, Italy
Via Aldo Moro, 69 46019, Cicognara MN, Italy
78-79 LAB.MET Srl
62-63 Siemens SpA
Via Venezia, 22 33085, Maniago PN, Italy
Via Vipiteno, 4 20128, Milano MI, Italy
52-53 Meccanica Center Srl
108-109 Tecnotelai Srl
Via Fibbia, 1 25089 , Villanuova sul Clisi BS, Italy
Via Bonazzi, 4 40013, Castel Maggiore BO, Italy
92-93 Memit Group
114-115 Teco SpA
Via alla Chiesa, 45 20030, Senago MI, Italy
Via A. Grandi, 43/e Brescia BS 25125 Italy
94-95 Memit Valve Srl
86-87 Ultra Pompe srl
Via Celeste Milani, 18/20 21040, Origgio VA, Italy
Via Goldoni, 37 20090, Trezzano sul Naviglio MI, Italy
32-33 Mocap Hortonwood, 35 Telford TF1 7YW UK
42-43 O.M.R. Srl Via G. Galilei, 11/13 24060, Torre de’Roveri BG, Italy
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