Modula

Jai Means Value

PA N E L P R O C E S S I N G C ATA L O G U E 2 0 1 2

World-Class

Value

Assurance of performance, production & GROWTH

International quality m/cs

Economy of install-n-operate

Reliable-n-lasting performance

Savings on service-n-spares

Š TM

TURANLAR Š

index Beam Saws.........................................................................3 Panel Saws......................................................................... 4 to 6 Curvilinear Edge Bander & Edge Trimmers........................ 7 Auto Edge Banders.............................................................8 to 11 Multi Borings, CNC Universal Boring & Grooving Centre....12 Spindle Moulders.................................................................13 Post Form & Soft Form........................................................14 & 15

Hot Press, Cold Press & Glue Spreader............................. 16 Roller Press.........................................................................17 Vacuum Membrane Press...................................................18 CNC Routers & High Speed Router.................................... 19 & 20 Four Side Moulder & Dust Collectors................................. 21 Wide Belt Sander, Tenoner, Mortiser & Auto copy Shaper.............................................................. 22

© World-class panel processing m/cs

Including Euro precision range manufactured by Jai

©

Jai lndustries was established in 1965. In the new millennia year 2000, Jai ventured in to panel process field with "Modula".

Jai's expertise, experience and huge capacity ensures the reliable machines, deals and service support to all buyers.

European panel and wood m/cs

Specialized panel-process m/cs

2 Year Warrantee

Turanlar range offers unique feature based m/cs. Turkish Turanlar is known for its technological advancement and design based innovations. It is exported to 60 countries. Jai Industries, the leader here, is now Turanlar's Indian partner.

SCM Group is one of the giant mfg. conglomerate. With 18 factories, 23 subsidiaries and an export of 70%, SCM is one of the world's top producers of wood-working equipment.

SCM is your guarantee of ultimate machine quality and finest wood work possible!

Ranges available at all Jai-machine malls, across India : I n t e r n a t i o n a l

Gujarat, India

●

www.JAIindustries.com

Notes : Due to continuous product improvement the technical specifications are subject to change without prior information.

Some accessories shown fitted on the machine may not be part of standard accessories.

Š

Beam Saws

model :

J-320 MB (manual) Advanced Saw Carriage

An advanced saw carriage with high feed rate driven by rugged wire and guided on hard guide rods that ensures high cutting accuracy.

A uniform holding pneumatic clamping beam ensuring synchronized cylinder actuation at both ends

Sigma Impact 87 (auto)

87

Automatic Aligner : It slides on THK guides ensuring precision on cross-way cut, reducing cutting times

Wincut : The operator interface software is easy to use, it manages m/c programs to reduce the production idle times

3

Capacity

Drive by rack : It ensures finishing quality and long-life performance

Saw Scoring Main saw unit carriage saw unit

model :

Model No.

Unit

MODULA J-320 MB

SCM Sigma Prima 50 N

SCM Sigma Prima 67

SCM Sigma Impact 87

Maxi. length of cut Maxi. cutting thickness

mm mm

3250 80

3300 45

3300 62

3200 82

300 80 4600 50 160 55 6300 6 to 30 30 1.5 24 10 1.5

320 80 4600 67 160 55 6300 6 to 30 30 24 10 1.5

350 80 3900 87 160 55 6300 6 to 30 30 27 19 2

Max. blade diameter Arbor diameter RPM of main saw blade Main blade projection Max. blade diameter Arbor diameter RPM of scoring saw blade Feed forward speed Retract speed Saw carriage, motor Pusher Speed -Maxi.

Main saw unit, motor Scoring saw motor

mm 355 mm 30 rpm 4800 mm 85 mm 160 mm 25.4 mm 6500 mtr/min 12 /16 / 21/26 mtr/min 24 / 32 / 42/52 hp 3 mtr/min hp 13 hp included in above

©

Panel Saws

model :

J-3200.in plus

0

320

415

Ø 355x30 mm Ø 120x20 mm

©

45°

3000/4000

TILT

5000 RPM

7.5 hp 1 hp

5

Years

Precision sliding table with linear bearing developed with advanced technology with multichamber system for maximum rigidity of the double roller carriage.

model :

J-3200.in

0

320

360

Ø 355x30 mm Ø 120x20 mm

©

45°

3000/4000

TILT

5000 RPM

5 hp 1 hp

5

Years

Precision Sliding table made from large section extruded aluminum profile with a closed structure to offer the maximum tensile strength.

The system for carriage is on hardened ground, prism guides, which allows precise, straight cutting.

5

Years

4

This icon suggests that the Panel saw carry a 5 years' warranty on the sliding table

©

Panel Saws

Scoring saw precision lever mechanism for manual adjustment controls of the scoring saw with memory reference stop.

Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts.

The Sturdy frame provides a rigid support for all cutting with tele scopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45°on both sides of the table.

Model No.

Unit

J-3200.in Plus

J-3200.in

Sliding Table Sliding table length Sliding table width

mm mm

3200 415

3200 360

mm rpm degree

355 x 30 3000 / 4000 / 5000 90°- 45° (manual) with electronic digital read out 105 75 Manual 7.5

355 x 30 3000 / 4000 / 5000 90° - 45° (manual) with electronic digital read out 105 75 Manual 5

120 x 20 8500 90°- 45° (manual) with electronic digital read out Manual ±3 5 1 800

120 x 20 8500 90°- 45° (manual) with electronic digital read out Manual ±3 5 1 750

Main Saw Unit Max. diameter saw blade Saw blade speed Tilting of saw blade

Max. cutting depth at 90° Max. cutting depth at 45° Up-down movement of saw blade Motor for saw blade Scoring Saw Unit Max. diameter scoring blade Scoring blade speed Tilting of scoring blade

Up-down movement of scoring blade Lateral adjustment scoring blade Max. depth of cut off scoring blade Motor for scoring blade Approx. net weight

mm mm mm hp mm rpm degree

mm mm mm hp kg

5

Easy & fast, saw-scoring blades changing. Also entire saw unit on heavy duty cast-iron trunnion.

Saw unit vertical movement on precise round guides ensures smooth operation. Its closed structure guarantees high rigidity & a vibration free unit.

Salient Features : • Sturdily built heavy duty m/c that suit Indian working condition for precise cut with burr free cutting • Lifting and tilting of saw unit by hand wheels both on front side for more convenience • Electronic Digital readout of saw unit tilt • Scoring pin with memory reference stop for rapid re-position of the saw to a previous setting • Extra second support for large sheet • Rip fence with fine setting for precise positioning • Made in India with best service support & very economical spares

©

Panel Saws

model :

0

320

330

Ø 400x30 mm Ø 120x20 mm

S-400 elite-S

45° TILT

4000 RPM

5.5 hp 0.75 hp

5

Years

Model No. Sliding table length Sliding table width Max. diameter / bore - saw blade Max. diameter / bore - scoring blade RPM saw blade RPM scoring blade Tilting of saw unit Motor for saw blade / scoring Approx. net weight

Top quality sliding carriage for smooth action and lasting accuracy.

The carriage is on hardened ground, prism guides for precise straight cutting

model :

Swing 350 SL

5

Unit

S 400 elite-S

Swing 350 SL

SC 2 Classic

mm mm mm mm rpm rpm degree hp kg.

3200 330 400 x 30 120 x 20 4000 9200 90°- 45° (Manual) 5.5 / 0.75 700

3200 360 350 x 30 120 x 22 4200 / 5600 8500 90°- 45° (Manual) 7.5 / 1.5 820

1600 270 305 x 30 80 x 20 4000 7700 90°- 45° (Manual) 4 (Common) 275

0

320

360

Ø 350x30 mm Ø 120x22 mm

Years

5

Years

Electric lifting of Saw unit by push button on the front side

45°

4200 RPM

TILT

5600 RPM

This icon suggests that the Panel saw carry a 5 years' warranty on the sliding table

model :

SC 2 Classic 0

160

270

Ø 305x30 mm Ø 80x20 mm

45° TILT

Pneumatic Clamp for Panel Saws

7.5 hp 1.5 hp

4000 RPM

4 hp (Common)

5

Years

A very useful accessory.

This pneumatic clamp allows more maneuverability in panel handling, sizing and cutting. Also quality cuts on irregular Panels or thin work pieces.

6

©

Curvilinear

Edge Bander

model :

J-3000.in (manual)

©

Wooden strip

The pneumatic cutting device can be set to actuate the cut of band for a pre-defined length using an electronic counter.

The glue pot, glue leveler, wiper, extrusion screw and the heating element all make a bonding system.

Model No. Minimum work piece length Work piece thickness range Banding thickness Min-radius for curved edging Variable feed Front table tilt angle Heating element Electric motor

Hylum surface working table can be tilted from 0 to 450 & a unique "Swivel Bar Roller system" for guiding & supporting the work piece.

Power supply

Unit

J-3000.in

mm mm mm mm m/min. degree kw kw

280 10 - 60 0.5 - 3.0 20 5-8 0°- 45° 2 0.37 (220v,3ø) 220v,1ø

voltage/ø

Edge Trimmers

Edge Trimming

Pneumatic end- cutter

Spindle mechanism for setting trimming cutters and buffing wheels

Edge Buffing

model :

Top Trimming

Bottom Trimming

Model No. Electrical level Edge material thickness Board thickness Total electrical power Trimmer power

(Top & bottom trimming, buffing & end cutting)

7

Model No.

Unit J-3003.in

Trimming

End Cutting (manually)

J-3003.in (manual)

Work piece thickness range Max. trimming thickness Spindles speed Total power

mm mm rpm hp

10 - 38 3 12000 0.33 x 2

Buffing

model :

Work piece thickness range Spindles speed Total power

mm rpm hp

10 - 38 1400 0.5 x 2

T-FE 140 (manual)

Edge Trimmer (top & bottom trimming for straight & curved panels) Unit

T-FE 140

V - Hz 220 - 50 / 60 mm 1-3 mm 18 - 40 kW 0.8 kW / rpm 2 x 0.37 / 12000

©

Auto

Edge Banders model :

J-5000.in (auto)

NEW ©

2

Years Warranty

Features :

The feed track

Pre-Milling Unit

Gluing & banding unit

End cutting unit

Robust ¾” feed chain, guide system consisting of both reference round guides with German gear box. Two zigzag rows of pressure wheels gives effective pressure on workpiece.

Premilling saws with two high frequency milling motors (12000 rpm) ensures perfect preparation of panel for gluing & makes it smooth and even

The perfect adhesion of edges by 3 edge banding rollers actuated by pneumatic cylinders. It give adequate pressure on strips for effective banding.

With 2 independent high frequency motors sliding on 2 prismatic guideways with recirculating ball-bearings straight or tilted cut up to 0-15º.

Edge trimming unit

Round Cornering

Edge scraping unit

Anti Adhesion Liquid

Compact and powerful, it enables stock removal to guarantee a perfect finishing.

Trimmer 2R cutter for ABS / PVC & special cutter for wooden strip.

With single motor. For front & rear rounding of edges up to 3mm thickness, on straight, chamfered and simple post / soft formed panels.

Gives the best finishing touch to the edging material like ABS / PVC. The unit is complete with rotating copiers.

In order to prevent glue to adhere on panel, this liquid is sprayed to surface of the panel.

Glue scraping unit

Buffing

Control panel

Italian Electro Spindles (Motors)

It eliminates glue residues from the upper & lower panel surfaces. The unit has on / off pneumatic exclusion

Individually adjustable, clean & buffed plastic edge banding for a perfect finishing

Easy accessible control panel at machine in-feed provides convenient operations.

Italian High frequency electro spindles to generate high power with compact design for high quality finishing.

8

©

Auto

Edge Banders model :

J-5000 PR.in

NEW ©

2

Years Warranty

Note : Model with only Round Cornering J-5000 R.in also available Machining Examples with the Single Motor Rounding Group

Process:

Edge Feeding

Pre Milling

J-5000.in J-5000R.in

x x

Gluing Banding

Edge Cutting

End-Cutting

Edge Trimming Round Cornering Edge Scraping Anti adhesion liquid Glue Scraping

Buffing

x

J-5000PR.in

Salient Features : Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ

Sturdy built heavy-duty machines to suit Indian working condition for precise application of edge banding material in strip & coils form Edging strips of laminate, formica & solid wood up to 10mm Three edge banding rollers actuated by pneumatic cylinders, give adequate pressure on strips for effective banding The end cutting saws can be tilted to 0-15º from panel face being banded as required so as to avoid any contact between the saw & the tape already applied Top & bottom trimmer and scraping unit can be adjusted with mechanical digital indicators as required for the best ABS / PVC finishing Glue Scraping unit eliminates glue residues from the top & bottom panel surfaces All electronic parts from well known brand like Telemecanique; France / Schneider Pneumatic parts from - Janatics All electro spindles (motors) from Italy for trouble free performance.

Gear box (with long life synthetics lubricant) & Linear Guides from Germany Easy accessible mobile control panel at machine in-feed provides convenient operation.

Anti Adhesion Liquid pneumatically operated spray for cleaning.

Made in India with best service support & very economical spares.

Electronic Section All electronic components are from well known brand like Telemecanique (France) / Schneider.

Motor Protect Circuit Breakers (MPCB) are provided.

9

Model No.

Unit

J - 5000.in

Work piece thickness range Min. work piece width / length Edge banding thickness for PVC & ABS in coil form Thickness of wooden strips Dual feed speed - For PVC foil - For Wooden Strip Pre Milling unit - Motor power - Speed of cutters End Cutting unit - Motor power - Speed of cutters - Blade tilting Edge Trimming unit - Motor power - Speed of cutters Round Cornering unit - Motor power - Speed of cutters - Maxi.working edge thickness Buffing unit - Motor power - Speed of wheels Working temperature range Glue pot capacity Total power Approx. net weight

mm mm mm

8 to 60 80 / 140 0.4 to 3

8 to 60 80 / 140 0.4 to 3

8 to 60 80 / 140 0.4 to 3

mm

up to 10

up to 10

up to 10

m/min. m/min.

11 6

11 6

11 6

no/hp rpm

N/A

N/A

2x2 12000

no/hp rpm deg

2x1 12000 0-15º

2x1 12000 0-15º

2x1 12000 0-15º

no/hp rpm

2x1 12000

2x1 12000

2x1 12000

no/hp rpm mm

N/A

2x1 12000 3

2x1 12000 3

no/hp rpm ºC kg hp kg

2 x 0.5 1400 180-200 1.5 8 1650

2 x 0.5 1400 180-200 1.5 10 1850

2 x 0.5 1400 180-200 1.5 14 2050

J - 5000 R.in J - 5000 PR.in

©

Auto

Edge Banders model :

J-4000.in (auto)

NEW

J-4000.in ©

Process:

Buffing Unit Panel Thickness adjustment with numerical read out

Gluing

Edge Cutting

Buffing

Unit

J - 4000.in

Workpiece thickness range Min. workpiece width Min. workpiece length Edge banding thickness of rolled edges Workpiece feed Trimming motor power Trimming Cutter speed Buffing wheel speed Working temperature range Air Pressure require Total power

mm mm mm

11 to 45 90 180

mm

0.4 to 3

m/min. kw rpm rpm ºC kg/cm2 kw

6 0.37 11000 1400 180-200 5 to 7 2.75

Trimming Unit End Cutting Unit Pressure Unit

Anti friction smooth work table surface

Salient Features

10

Trimming

Model No.

Front telescopic support with Roller Conveyer

• Automatic Edge loading system for rolled edges with pneumatic shear for the coil cut.

• Powered and automatic edge feeding at work piece infeed.

• Electric control panel positioned on the front side to facilitate its use any working conditions.

• Panel movement system by means of top powered feeder, reliable toothed belt.

• Machine base made of steel is stable and rigid, keeping the adjustments.

• Front telescopic support with roller conveyor for bigger work piece.

• Glue temperature electronic control with digital read out.

• Friction -free work table with 6 nos rollers • Easy adjustment of trimming & Buffing Units.

End-Cutting

Rear View

©

Auto

Edge Banders

model :

T-EB 156 (auto) Optional Auto Conveyor

PLC

Pre Milling

Gluing

Model No. Electrical level Nominal current Edge material thickness Board thickness Speed Total electrical power Pre-milling motor Trimming motor Round cornering motor Buffing motor

model :

ME-20 (auto)

ME-20 Process:

model : Gluing

Edge Cutting End Cutting

K-130 (auto)

Trimming

Edge Cutting Round Corne- Round Corne-ring Bottom -ring Top

Banding

Unit

T-EB 156

V - Hz A mm mm mt / min kW kW / rpm kW / rpm kW / rpm kW / rpm

400 - 50 20 0.4 - 3 10 - 46 12 10.2 2 x 1.5 / 12000 2 x 0.37 / 12000 2 x 0.37 / 12000 2 x 0.18 / 1400

Edge Scraping

Buffing

T-EB 156 Standard plus premiling, round cornering, trimming, scrapping, buffing

K 130

Process:

Gluing

Edge Cutting End Cutting

Trimming

Edge Scraping

Buffing

0.4 - 5mm Wooden Strips

Trimming Unit

Model No.

Trimmer unit adjustment is easy thanks to the precision numeric indicators.

model :

Unit

mm Workpiece thickness range mm Min.workpiece width mm Min.workpiece length mm Edge banding thickness of rolled edges Edge banding thickness of edges in strips mm m/min Workpiece feed kw Trimming motor power rpm Trimming Cutter speed ºC Workpiece temperature range kg/cm2 Air Pressure require kw Total Power

ME 20 12 to 50 65 180 0.4 to 2 5 6 0.55 12000 180-200 5 to 7 2.63

Unit

Model No.

K 130

65/140 Minimum width / length of work piece mm Work piece thickness range 10-45 mm Banding thickness-PVC/ABS coil form mm 0.4 to 3.0 Banding thickness-wooden strips 3 mm Work piece feed 9 m/min Trimming cutters speeds rpm 12000 Total power hp 4.5

K-400 ER1 / K-400 T-ER1 (auto), K-600 ER2 / K-600 T-ER2 (auto)

Process:

Pre-Milling

Gluing

Edge Cutting End Cutting

Trimming

Round Cornering-1

Round Cornering-2

Edge Scraping

Buffing

K-400 ER1 K-400T ER1 K-600 ER2 K-600T ER2

Model No.

Round Cornering Unit Easy to use and precise, with two motors sliding on prismatic guides. It allows the trimming and the rounding of thin and thick edges up to 3 mm.

11

Workpiece thickness range Maximum thickness of rolled edge Maximum section of rolled edge Edge banding thickness for PVC/ABS in coil form & wooden Strips Mini. Panel width(210mm min. length) Mini. Panel length(100mm min. width) - edges in rolls or strips -3 mm max.

- solid wood panels Feed speed Workpiece temperature range Total Power

Unit

K 400 ER 1 K 400T ER 1 K 600 ER 2 K 600T ER 2

mm mm mm²

8 to 60 3 3 x 45

8 to 60 3 3 x 45

8 to 60 3 3 x 45

8 to 60 3 3 x 45

mm

0.4 to 3

0.4 to 3

0.4 to 3

0.4 to 3

mm

55

55

55

55

mm mm m/min ºC kw

140 200 11 180-200 7.95

140 200 11 180-200 8.65

140 200 11 & 16 180-200 8.5

140 200 11 & 16 180-200 9.2

Š

Multi Borings

model :

model : J-2700.in

J-21 DH

Š

* Single head model J - 21 SH also available

model : Model No.

Unit

J-2700.in

J-21 SH

J-21 DH

J-21 TH

Max. working thickness Max. size of work piece (l x w) Number of spindle head Number of spindles per head Min. / Max. center distance between 2 vertical heads Shank diameter of drill Drilling depth

mm mm no. nos. mm

60 1200 x 880 One 27 N.A

60 2400 x 640 One 21 N.A

60 2400 x 640 Two 21 365 / 445

60 1800 x 640 Three 21 150 / 1700

mm mm

10 0 - 63

hp

3.00

10 0 - 50 drill length 70mm 2.00

10 0 - 50 drill length 70mm 2 nos. each of 2 HP

10 0 - 50 drill length 70mm 3 nos. each of 2 HP

Electric motor-3 phase

J-21 TH

2 vertical heads can slide away, they can be rotated by 900 as well

CNC Universal Boring & Grooving Center model :

model :

Cyflex F-900 PRO

model :

Model No.

Unit

Max. / Min. panel length mm Max. / Min. panel width mm Max. / Min. panel thickness mm Max. X / Y axis stroke m/min Vertical spindles no.

Horizontal spindles no.

Spindles motor power kw / hp

12

MB-21 (Single

Head)

Cyflex H-800

Unit Tecnomax MB-21

Cyflex F-900 PRO

Cyflex H-800

Model No.

3000 / 150 900 / 70 50 / 10 40 12 (7X-5Y) 2+2 (X) 2 (Y) 2.2 (3)

3050 / 200 800 / 80 60 / 10 18 8 (5X-3Y) 2+2(X) 2 (Y) 2.2 (3)

mm Working table size (L x B x H) mm Panel length range mm Panel thickness range / width range nos.

Number of spindle head mm Center distance between each spindle Max. height of horizontal boring operation mm mm Shank diameter of drill hp Electronic motor-3 phase

905 x 360 x 900 3000 (max.)

10 to 85 / 830 One 32 60 10 2

©

Spindle Moulders

model :

J-3400.in Routing

Moulding

Rebating

Grooving

Arch Moulding

Tenoning

Spindle Tilt

Full Round Half Round

©

Clamping for tenoning Routing facility Model No.

Unit

J-3400.in

Sliding table length Sliding table width Spindle diameter Spindle speed

mm mm mm rpm

Electric motor-3 phase

hp

1300 315 30 5000 / 7000 / 9000 3

model :

Auto Feeder : (Optional) For auto feeding of workpiece & can be bought any time separately

T-55 I

model : AF-38 (Heavy duty)

NEW

Auto Feeder

Full Round Moulding

• 3 Rollers • 8 Speed Setting the available speed is a combination of motor speed (Pole change by switch,R/F) & gear setting. Speed is very important to achieve effeciency & quality of workpiece.

Rebating

Grooving Half Round Tenoning Spindle Tilt

Model No.

Unit

Tecnomax T55 I

Sliding table dimension (L x B) Spindle diameter Max. spindle working length Spindle speed

mm mm mm rpm

Electronic motor-3 phase

hp

1200 x 605 30 125 3500 / 6000 8000 / 10000 5.5

• 1HP 3 phase motor For auto feeding of workpiece with safety Improves production, reduce cost and better finishing with accuracy.

model :

T-FC 196

Through-feed spindle moulders : It allows you to mould edge profiles on the chip board or MDF board panel directly. The range has other higher capacity, high-end feature models

(Through feed - auto)

Process :

Auto Conveyor Spindle - 1 Spindle - 2

T-FC 180 T-FC 196 T-FC 198

Model No. Electrical level Board thickness Speed Spindle dimension Cutter speed Total electrical power Spindle motor Grooving motor

13

X X

Unit V - Hz mm mt/min mm rpm kW kW kW

Grooving

Speed Adjustment

X

T-FC 180 T-FC 196

T-FC 198

400 - 50 10 - 50 2 - 11 Ø 30 6000 6 4 1.1

400 - 50 10 - 50 2 - 11 Ø 30 6000 10 2x4 1.1

400 - 50 10 - 50 2 - 11 Ø 30 6000 4.75 4 -

Š

Post Form

model :

J-2400.in (auto)

PRIDE OF

INDIA

R A NG E

For Manufacturing Kitchen Tops Desk Tops Table Tops Shutters Cabinets Shelves Cupboards Office Furniture etc.

Pneumatic cylinder panel with heater bar.

Electronic & pneumatic compartments

PLC Based Control Panel As standard feature with capacity of 20 programmes

Pressure clamp Having rubber pad, for better grip on workpiece and to avoid damage.

Model No.

Unit

Max. length of work piece mm/feet Min. length of work piece mm Work piece thickness range mm Min. work piece width mm Max. heating temperature °C Heating element kW Electric motor - 3 phase hp

J-2400.in 2440 / 8 600 16-105 200 200 3 0.5

Rear View

14

Spl. Pneumatic gauge Operated by 2 cylinders for repetitive jobs' setting

Š

Post Form

model :

T-PF 280 Throughfeed (auto)

Auto Conveyor

Infrared Heaters

Infrared Heaters

Trimming Triple Prof-ile Cartridge

model :

Grooving

Buffing

Auto Conveyor

Speed Adjustment

Heating Element

T-PF 190 Throughfeed (auto)

Heating Element

Single Profile Trimming Cartridge

Speed Adjustment

This m/c can take work piece with 60mm thickness max. and tackles all kind of laminates up to 1.00 mm.

Adjust conveyor speed & temperature for best results.

Profiles :

Model No.

Material is softened by heater group and then silicon rollers wrap it around the edge profile

Vertical/horizontal grooving is done by grooving saw during 1800 postforming process

High frequency milling cleans the excesses of laminate during 900 postforming process

Triple cartridge group can handle 3 different profiles together

Electrical level Laminate thickness Laminate height Speed Trimming motor Grooving motor Buffing motor Total electrical power

Unit

T-PF 190

T-PF 280

V - Hz mm mm mt/min kW/rpm kW kW kW

400 - 50 1 70 2-8 0.55 / 1000 5.5

400 - 50 1 70 2-8 0.37 / 12000 0.55 0.18 7.25

Soft Form model :

Auto Conveyor

T-SF 161-G Throughfeed (auto)

Profiles :

The m/c applies the soft bands on the profile edges.

Soft forming band must be pre-glue. It is equiped with hot air blower, profile cartridge, guillotine unit, trimming & scraping unit.

Model No. Electrical level Banding material thickness Banding material height Speed Total electrical power Trimming power Hot air blower

Unit

T-SF 161-G

V - Hz mm mm mt/min kW kW / rpm Watt

400 - 50 0.4 - 1 60 6.5 8 2 x 0.37 / 12000 2 x 2600

Specially shaped curved and grooved profile edges need soft-banding.

15

Hot Air Blower -1

Hot Air Blower -2

Edge Cutting

Triple Prof-ile Cartridge

Trimming

Scraping

Buffing

Speed Adjustment

©

Hot Press

model :

J-100 T1

Max. load/pressure rating Platen size Number of layers Opening between layers No. of hydraulic cylinder Size of hydraulic cylinder Heating power Hydraulic pump power Hot oil delivery pump power

3

Unit

Model No.

ton/kg/cm mm nos. mm nos. mm kW kW kW

2

J-100 T1

J-100 T3

100 / 3.1 2500x1300x42 One 300 8 100ø 18 - 36 5.5 2.2

100 / 3.1 2500x1300x42 Three 100 8 100ø 20 - 45 5.5 2.2

Layers model also available

Cold Press model :

J-50 T

Model No.

Unit

J-50 T

J-80 T

Max. load on work table Platen size Max. platen opening No. of hydraulic cylinder Size of hydraulic cylinder Installed power

Ton mm mm no. mm kW

50 2500 x 1250 1000 2 125ø 4

80 2500 x 1300 1300 2 160ø 5.5

Glu Spreader model :

Model No.

16

Unit

Max. gluing width mm Max. gluing thickness mm Gluing speed r/min Installed power kW

J-1300 GS 1300 80 33 2.2

J-1300 GS

Š

Roller Press

model :

J-1200.in

NEW

Š

motorized

Easy accessible mobile control Panel for convenient operations.

In-feed & out-feed wide conveyers, for mass production.

Model No. Maximum Workpiece width Maximum Workpiece thickness Workpiece feed Air Pressure require Total Power

model :

Unit

J-1200.in

mm mm m/min kg/cm2 kw

1360 80 1-7 5 to 7 4

It is used to cover laminates / papers / acrylics / veeners / PVC foil on the materials such as MDF, particle board / plywood It is appropriate for mass production as it is a continuous system Hard rubber rollers and four heater elements, that ensures perfect fix of laminates on board.

Motorized up / down movement for thickness adjustment.

No waiting period like other press, No limit to the workpiece length, easy to use.

Consumes less energy as compare to other press.

Adjusting roller speed and temperature is necessary for the best results.

T-RP 135 Throughfeed (auto)

Model No. Maximum Workpiece width Maximum Workpiece thickness Workpiece feed Air Pressure require Total Power

Unit

T-RP 135

mm mm m/min kg/cm2 kw

1360 80 2 - 6.5 5 to 7 2.37

17

©

Vacuum Membrane Press J-1100.in

model :

©

NEW

Vacuum Lamination with high quality high production

• Superior quality pump fitted in the machine for better performance.

Work Table

Control Panel

Work table with single side opening for easy loading

Centralized control panel for controls & display.

Salient Features : • Used for applying a uniform lamination of PVC, Decorative papers and Veneer till .4mm on top surface & borders on flat & designed work piece having smooth shape.

• Vacuum abnormity wrapping technology.

• Lamination on one sided Prelam MDF / Particle board.

• One set of tray minizer along with m/c for optimal usage of work tray.

• Silicon membrane offered for veneer application.

• Short pressing cycles.

Additional 2nd Trolly (optional) Can be ordered any time separately

model :

J-1102.in

NEW

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Model No.

Unit

J-1100.in

J-1102.in

No. of working tables Work table size ( L x B) Max. height of work piece Vacuum Total power

nos. mm mm mpa hp

1 2300 x 1100 50 -0.1 15

2 2300 x 1100 50 -0.1 15

Rear View

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CNC Routers

model :

J-1224 (A)

Precision vacuum working table : (optional) For fixing and sure clamping of the workpiece (In VT Models)

NEW

model :

J-1060

NEW

Optional : Rotary attachment for all Modula CNC Routers

Model : RT • Rotary attachment is exclusively designed for carving / designing on cylindricals workpieces like tables / chairs legs • Maximum working Daimeter 100 mm x Length 1000 mm

model :

J-1535 VT (A)

Model No.

Unit

X-Y-Z axis working area Resolutions Spindle

mm mm

Drive motors Command code Collet type & size Software Controls

Note : (A) Air cooled spindle. (AI) Models with Italian Air cooled spindle also available at extra cost.

J-1060

J-1224 (A)

J-1325 (A)

J-1535 (A)

J-2030 (A)

600 x 1000 x 120 1220 x 2440 x 120 1300 x 2550 x 200 1500 x 3000 x 200 2000 x 3000 x 200 0.025 0.025 0.025 0.025 0.025 6 HP, Air cooling, 4 HP, Air cooling, 6 HP, Air cooling, 6 HP, Air cooling, 2 HP, Water cooling, 18000rpm 18000 rpm 18000 rpm 24000 rpm 18000 rpm Stepper Stepper Stepper Stepper Stepper G code G code G code G Code G code ER11 (6,3.175) ER20 (12.7,6,3.175) ER25 (12.7,6,3.175) ER25 (12.7,6,3.175) ER25 (12.7,6,3.175) Type 3 Type 3 Type 3 Type 3 Type 3 Digital signal Digital signal Digital signal Digital signal Digital signal processor 0501 processor 0501 processor 0501 processor 0501 processor 0501

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CNC Routers

model : Tech Z 25 CNC Routing & Boring center

Boring units with 12, 15 and 18 vertical spindles for high production rates. All units have 6 horizontal spindles, 4 on X axis and 2 on Y axis.

Electro Spindle

Boring Head

Working Table

Axis

Model No.

Unit

Tech Z-25

Tech Z-2 27 A

Tech Z-2 31 A

Working area along X-Y-Z axis * mm 2700-1300-180 3050-1300-180 2500-1140-180 Vectorial speed in X-Y axis m/min 60 60 42.4 No. of table / no. of Suction cups 6-2 6-2 6-3 no. for each table standard type standard type standard type Vacuum pump m³/h 100 100 100 Vertical spindles no./ rpm 10 (6X -4Y)/4000 12 (8X - 5Y) / 4000 12 (8X - 5Y) / 4000 Horizontal spindles no./ rpm 2 (1X - 1Y)/4000 6 (4X - 2Y) / 4000 6 (4X - 2Y) / 4000 Integrated blade in X - axis Ø mm /rpm 120 / 6000 120 / 6000 120 / 6000 Motor power hp 3 3 3 Motor power hp 10 10 10 Max. speed rpm 24000 24000 15000

The use of prismatic guides and recirculating ball screws plus combination of speed and acceleration ensure very high precision and reliability.

4 positions tool changer at front of the Operating Unit, managed electrically and pneumatically. * X = distance between stops, Y = cutter centre reference, Z = panel clearance TR-10 position tool changer for tools & heads.

model :

Electro-spindles from 6.6 (S6) and 7.5 (S6) kw with constant power from 12,000 to 18,000 rpm (variable speed ranging from 1,500 to 24,000 rpm).

J-903 (Pneumatic)

Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebating.

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Model No.

Unit

J-903

Throat clearance Spindle rpm Guide pin diameter Shank diameter of cutter Spindle actuation Installed power

mm r/min. mm mm kW

750 8000 / 16000 6 & 12.7 12 Pneumatic 2.4 / 3

model :

J-4423

Remark : Various models available on request

Salient Features : • For making wooden floor, door / photo frames, wooden linings etc.

0

360 Profiling to universal spindle.

Adopting electric adjustment to rise and fall for easy to control.

Feed rollers are driven through gearboxes with power transmission by shaft to give smooth feed of components.

•

Available in different configurations i.e.

4/5/6/ & with universal spindles

•

Separate motor for each spindle to ensure efficient power transmission.

• • • •

Digital read out of spindle positions.

Adjustable feed speed.

Hard chrome plated durable work table Bottom driven bed rollers for increased feeding performance.

Dust Collectors model : DC-21 (Single Bag)

model : DC-32 (Double Bag)

model : DC-74 (Four Bag)

Salient Features : • Statically balanced high speed impellers give vibration free efficient suction.

Model No.

•

Available in different sizes, depending on suction capacity

•

Mounted on base frame with wheels for easy portability.

Unit

Micron rating of fabric filter bag Air suction capacity m3/hr Max. static pressure mm H2O Motor-3 ø hp

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DC 21 DC 31 DC 32 DC 42 DC 52 DC 74 30

30

30

30

30

30

2000 250 2

2500 300 3

3000 400 3

4000 450 4

5000 475 5

7500 500 7.5

model :

Sandya S600 RCS 135 The Sandya S 600 is versatile. The wide range of options and accessories available means that the m/c can be customized to virtually any production requirements. On the "CS" combined unit, for example, the roller and the pad can be used separately. The graphitecoated sheet is screwed to a removable bar to make changeover quick and easy.

Tenoner & Mortiser model : J-941(C) (Auto) Round-end Tenoner

Model No. Max. tenon width Tenon depth Spindle motor Cutter cycle motor Production rate

Unit

J-941

mm mm hp hp pcs./min

115+2R 10 - 50 4 2 12

Model No.

Unit

Sandya S600 RCS 135

Working width Min. working length

mm mm

1350 140 mm (1st) 420 mm (2nd) 4 - 170 16 8/16 (2 speed) 4.5 - 9 20 1 0.25 21 4750 at 22 m/sec of air speed 140 (steel) 160 45 sh (second)

Working thickness Sanding belt speed (front) Sanding belt speed (rear) Feeding speed Main motor power Feed motor power Working table motor power Total motor power Dust extraction capacity

mm m/s m/s m/min kW kW kW kW m3/hr

Front roller diameter Rear rubber roller diameter Hardness of rubber roller

mm mm shore

Auto Copy Shaper model : J-940(C) (Auto) Oscillation Mortiser

Model No.

Unit

J-940

Max. mortise width Max. mortise depth Max. thickness of work piece Tilting of table Table stroke Spindle speed Oscillation stroke Spindle motor Oscillation motor

mm mm mm

120 + 2R 60 100

degree mm rpm strokes/min hp hp

¹ 20° 80 9500 0 - 340 3 0.5

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Note : Technical specifications available on request

Machine available in various sizes & configurations, with cutting diameter from 10" to 72" and with single cutter head & double cutter head

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T H E C O M PA N Y

THE LEADER Manufacturing Muscles & people-power A total of 225,000 sq. ft. of manufacturing floor. Spread over 6 units engaged into divided task of various machinery mfg.

Peopled with most skillful and experienced workers, expert engineers, sales & service professionals, totaling 550 in all.

Resulting into an installation of over 300,000 machines !

Ever improving engineering expertise Jai Industies has grown to the leadership position from a humble standing, so we know the value of innovation & technology updates for mfg processes. Jai identifies woodwork industries’ needs, work-out quality & cost compatible solutions that results in the utmost value for money for customers.

Professional mgmt., reliable sales & service The management is based on proven professional systems, but relies on personal rapport between people. To make it work all key posts are held by people who are with JAI since 15 to 30 years. Well organized and responsive teams look after complete customer satisfaction in salesservice & spares’ support.

Asia’s biggest Machine-mall, India’s best network

Quality Wood Working Machines The highest selling range of basic wood-work m/cs. It has all the m/cs a workshop need with widest model-options for selection. Very competitively priced m/cs have qualitative JAI-brand value advantage.

www.JAIindustries.com

01 02 12

manavmedia.com

JAI since 1965, made the m/cs available nearest to customers, reducing delivery & service time. With around 150 dealer outlets, exclusive machine-malls in all major cities and Asia’s biggest ‘Pan’wood Grand’ at Ahmedabad.

JAI is exported to many continents, making its presence felt worldwide.