Jai Means Value
PA N E L P R O C E S S I N G C ATA L O G U E 2 0 1 2
World-Class
Value
Assurance of performance, production & GROWTH
International quality m/cs
Economy of install-n-operate
Reliable-n-lasting performance
Savings on service-n-spares
Š TM
TURANLAR Š
index Beam Saws.........................................................................3 Panel Saws......................................................................... 4 to 6 Curvilinear Edge Bander & Edge Trimmers........................ 7 Auto Edge Banders.............................................................8 to 11 Multi Borings, CNC Universal Boring & Grooving Centre....12 Spindle Moulders.................................................................13 Post Form & Soft Form........................................................14 & 15
Hot Press, Cold Press & Glue Spreader............................. 16 Roller Press.........................................................................17 Vacuum Membrane Press...................................................18 CNC Routers & High Speed Router.................................... 19 & 20 Four Side Moulder & Dust Collectors................................. 21 Wide Belt Sander, Tenoner, Mortiser & Auto copy Shaper.............................................................. 22
© World-class panel processing m/cs
Including Euro precision range manufactured by Jai
©
Jai lndustries was established in 1965. In the new millennia year 2000, Jai ventured in to panel process field with "Modula". Jai's expertise, experience and huge capacity ensures the reliable machines, deals and service support to all buyers.
European panel and wood m/cs
Specialized panel-process m/cs
2 Year Warrantee
Turanlar range offers unique feature based m/cs. Turkish Turanlar is known for its technological advancement and design based innovations. It is exported to 60 countries. Jai Industries, the leader here, is now Turanlar's Indian partner.
SCM Group is one of the giant mfg. conglomerate. With 18 factories, 23 subsidiaries and an export of 70%, SCM is one of the world's top producers of wood-working equipment. SCM is your guarantee of ultimate machine quality and finest wood work possible!
Ranges available at all Jai-machine malls, across India : I n t e r n a t i o n a l
Gujarat, India
●
www.JAIindustries.com
Notes : Due to continuous product improvement the technical specifications are subject to change without prior information.
Some accessories shown fitted on the machine may not be part of standard accessories.
Š
Beam Saws
model :
J-320 MB (manual) Advanced Saw Carriage
An advanced saw carriage with high feed rate driven by rugged wire and guided on hard guide rods that ensures high cutting accuracy. A uniform holding pneumatic clamping beam ensuring synchronized cylinder actuation at both ends
Sigma Impact 87 (auto)
87
Automatic Aligner : It slides on THK guides ensuring precision on cross-way cut, reducing cutting times
Wincut : The operator interface software is easy to use, it manages m/c programs to reduce the production idle times
3
Capacity
Drive by rack : It ensures finishing quality and long-life performance
Saw Scoring Main saw unit carriage saw unit
model :
Model No.
Unit
MODULA J-320 MB
SCM Sigma Prima 50 N
SCM Sigma Prima 67
SCM Sigma Impact 87
Maxi. length of cut Maxi. cutting thickness
mm mm
3250 80
3300 45
3300 62
3200 82
300 80 4600 50 160 55 6300 6 to 30 30 1.5 24 10 1.5
320 80 4600 67 160 55 6300 6 to 30 30 24 10 1.5
350 80 3900 87 160 55 6300 6 to 30 30 27 19 2
Max. blade diameter Arbor diameter RPM of main saw blade Main blade projection Max. blade diameter Arbor diameter RPM of scoring saw blade Feed forward speed Retract speed Saw carriage, motor Pusher Speed -Maxi. Main saw unit, motor Scoring saw motor
mm 355 mm 30 rpm 4800 mm 85 mm 160 mm 25.4 mm 6500 mtr/min 12 /16 / 21/26 mtr/min 24 / 32 / 42/52 hp 3 mtr/min hp 13 hp included in above
©
Panel Saws
model :
J-3200.in plus
0
320
415
Ø 355x30 mm Ø 120x20 mm
©
45°
3000/4000
TILT
5000 RPM
7.5 hp 1 hp
5
Years
Precision sliding table with linear bearing developed with advanced technology with multichamber system for maximum rigidity of the double roller carriage.
model :
J-3200.in
0
320
360
Ø 355x30 mm Ø 120x20 mm
©
45°
3000/4000
TILT
5000 RPM
5 hp 1 hp
5
Years
Precision Sliding table made from large section extruded aluminum profile with a closed structure to offer the maximum tensile strength. The system for carriage is on hardened ground, prism guides, which allows precise, straight cutting.
5
Years
4
This icon suggests that the Panel saw carry a 5 years' warranty on the sliding table
©
Panel Saws
Scoring saw precision lever mechanism for manual adjustment controls of the scoring saw with memory reference stop.
Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts.
The Sturdy frame provides a rigid support for all cutting with tele scopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45°on both sides of the table.
Model No.
Unit
J-3200.in Plus
J-3200.in
Sliding Table Sliding table length Sliding table width
mm mm
3200 415
3200 360
mm rpm degree
355 x 30 3000 / 4000 / 5000 90°- 45° (manual) with electronic digital read out 105 75 Manual 7.5
355 x 30 3000 / 4000 / 5000 90° - 45° (manual) with electronic digital read out 105 75 Manual 5
120 x 20 8500 90°- 45° (manual) with electronic digital read out Manual ±3 5 1 800
120 x 20 8500 90°- 45° (manual) with electronic digital read out Manual ±3 5 1 750
Main Saw Unit Max. diameter saw blade Saw blade speed Tilting of saw blade
Max. cutting depth at 90° Max. cutting depth at 45° Up-down movement of saw blade Motor for saw blade Scoring Saw Unit Max. diameter scoring blade Scoring blade speed Tilting of scoring blade
Up-down movement of scoring blade Lateral adjustment scoring blade Max. depth of cut off scoring blade Motor for scoring blade Approx. net weight
mm mm mm hp mm rpm degree
mm mm mm hp kg
5
Easy & fast, saw-scoring blades changing. Also entire saw unit on heavy duty cast-iron trunnion.
Saw unit vertical movement on precise round guides ensures smooth operation. Its closed structure guarantees high rigidity & a vibration free unit.
Salient Features : • Sturdily built heavy duty m/c that suit Indian working condition for precise cut with burr free cutting • Lifting and tilting of saw unit by hand wheels both on front side for more convenience • Electronic Digital readout of saw unit tilt • Scoring pin with memory reference stop for rapid re-position of the saw to a previous setting • Extra second support for large sheet • Rip fence with fine setting for precise positioning • Made in India with best service support & very economical spares
©
Panel Saws
model :
0
320
330
Ø 400x30 mm Ø 120x20 mm
S-400 elite-S
45° TILT
4000 RPM
5.5 hp 0.75 hp
5
Years
Model No. Sliding table length Sliding table width Max. diameter / bore - saw blade Max. diameter / bore - scoring blade RPM saw blade RPM scoring blade Tilting of saw unit Motor for saw blade / scoring Approx. net weight
Top quality sliding carriage for smooth action and lasting accuracy. The carriage is on hardened ground, prism guides for precise straight cutting
model :
Swing 350 SL
5
Unit
S 400 elite-S
Swing 350 SL
SC 2 Classic
mm mm mm mm rpm rpm degree hp kg.
3200 330 400 x 30 120 x 20 4000 9200 90°- 45° (Manual) 5.5 / 0.75 700
3200 360 350 x 30 120 x 22 4200 / 5600 8500 90°- 45° (Manual) 7.5 / 1.5 820
1600 270 305 x 30 80 x 20 4000 7700 90°- 45° (Manual) 4 (Common) 275
0
320
360
Ø 350x30 mm Ø 120x22 mm
Years
5
Years
Electric lifting of Saw unit by push button on the front side
45°
4200 RPM
TILT
5600 RPM
This icon suggests that the Panel saw carry a 5 years' warranty on the sliding table
model :
SC 2 Classic 0
160
270
Ø 305x30 mm Ø 80x20 mm
45° TILT
Pneumatic Clamp for Panel Saws
7.5 hp 1.5 hp
4000 RPM
4 hp (Common)
5
Years
A very useful accessory. This pneumatic clamp allows more maneuverability in panel handling, sizing and cutting. Also quality cuts on irregular Panels or thin work pieces.
6
©
Curvilinear
Edge Bander
model :
J-3000.in (manual)
©
Wooden strip
The pneumatic cutting device can be set to actuate the cut of band for a pre-defined length using an electronic counter.
The glue pot, glue leveler, wiper, extrusion screw and the heating element all make a bonding system. Model No. Minimum work piece length Work piece thickness range Banding thickness Min-radius for curved edging Variable feed Front table tilt angle Heating element Electric motor
Hylum surface working table can be tilted from 0 to 450 & a unique "Swivel Bar Roller system" for guiding & supporting the work piece.
Power supply
Unit
J-3000.in
mm mm mm mm m/min. degree kw kw
280 10 - 60 0.5 - 3.0 20 5-8 0°- 45° 2 0.37 (220v,3ø) 220v,1ø
voltage/ø
Edge Trimmers
Edge Trimming
Pneumatic end- cutter
Spindle mechanism for setting trimming cutters and buffing wheels
Edge Buffing
model :
Top Trimming
Bottom Trimming
Model No. Electrical level Edge material thickness Board thickness Total electrical power Trimmer power
(Top & bottom trimming, buffing & end cutting)
7
Model No.
Unit J-3003.in
Trimming
End Cutting (manually)
J-3003.in (manual)
Work piece thickness range Max. trimming thickness Spindles speed Total power
mm mm rpm hp
10 - 38 3 12000 0.33 x 2
Buffing
model :
Work piece thickness range Spindles speed Total power
mm rpm hp
10 - 38 1400 0.5 x 2
T-FE 140 (manual)
Edge Trimmer (top & bottom trimming for straight & curved panels) Unit
T-FE 140
V - Hz 220 - 50 / 60 mm 1-3 mm 18 - 40 kW 0.8 kW / rpm 2 x 0.37 / 12000
©
Auto
Edge Banders model :
J-5000.in (auto)
NEW ©
2
Years Warranty
Features :
The feed track
Pre-Milling Unit
Gluing & banding unit
End cutting unit
Robust ¾” feed chain, guide system consisting of both reference round guides with German gear box. Two zigzag rows of pressure wheels gives effective pressure on workpiece.
Premilling saws with two high frequency milling motors (12000 rpm) ensures perfect preparation of panel for gluing & makes it smooth and even
The perfect adhesion of edges by 3 edge banding rollers actuated by pneumatic cylinders. It give adequate pressure on strips for effective banding.
With 2 independent high frequency motors sliding on 2 prismatic guideways with recirculating ball-bearings straight or tilted cut up to 0-15º.
Edge trimming unit
Round Cornering
Edge scraping unit
Anti Adhesion Liquid
Compact and powerful, it enables stock removal to guarantee a perfect finishing. Trimmer 2R cutter for ABS / PVC & special cutter for wooden strip.
With single motor. For front & rear rounding of edges up to 3mm thickness, on straight, chamfered and simple post / soft formed panels.
Gives the best finishing touch to the edging material like ABS / PVC. The unit is complete with rotating copiers.
In order to prevent glue to adhere on panel, this liquid is sprayed to surface of the panel.
Glue scraping unit
Buffing
Control panel
Italian Electro Spindles (Motors)
It eliminates glue residues from the upper & lower panel surfaces. The unit has on / off pneumatic exclusion
Individually adjustable, clean & buffed plastic edge banding for a perfect finishing
Easy accessible control panel at machine in-feed provides convenient operations.
Italian High frequency electro spindles to generate high power with compact design for high quality finishing.
8
©
Auto
Edge Banders model :
J-5000 PR.in
NEW ©
2
Years Warranty
Note : Model with only Round Cornering J-5000 R.in also available Machining Examples with the Single Motor Rounding Group
Process:
Edge Feeding
Pre Milling
J-5000.in J-5000R.in
x x
Gluing Banding
Edge Cutting
End-Cutting
Edge Trimming Round Cornering Edge Scraping Anti adhesion liquid Glue Scraping
Buffing
x
J-5000PR.in
Salient Features : Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ
Sturdy built heavy-duty machines to suit Indian working condition for precise application of edge banding material in strip & coils form Edging strips of laminate, formica & solid wood up to 10mm Three edge banding rollers actuated by pneumatic cylinders, give adequate pressure on strips for effective banding The end cutting saws can be tilted to 0-15º from panel face being banded as required so as to avoid any contact between the saw & the tape already applied Top & bottom trimmer and scraping unit can be adjusted with mechanical digital indicators as required for the best ABS / PVC finishing Glue Scraping unit eliminates glue residues from the top & bottom panel surfaces All electronic parts from well known brand like Telemecanique; France / Schneider Pneumatic parts from - Janatics All electro spindles (motors) from Italy for trouble free performance. Gear box (with long life synthetics lubricant) & Linear Guides from Germany Easy accessible mobile control panel at machine in-feed provides convenient operation. Anti Adhesion Liquid pneumatically operated spray for cleaning. Made in India with best service support & very economical spares.
Electronic Section All electronic components are from well known brand like Telemecanique (France) / Schneider. Motor Protect Circuit Breakers (MPCB) are provided.
9
Model No.
Unit
J - 5000.in
Work piece thickness range Min. work piece width / length Edge banding thickness for PVC & ABS in coil form Thickness of wooden strips Dual feed speed - For PVC foil - For Wooden Strip Pre Milling unit - Motor power - Speed of cutters End Cutting unit - Motor power - Speed of cutters - Blade tilting Edge Trimming unit - Motor power - Speed of cutters Round Cornering unit - Motor power - Speed of cutters - Maxi.working edge thickness Buffing unit - Motor power - Speed of wheels Working temperature range Glue pot capacity Total power Approx. net weight
mm mm mm
8 to 60 80 / 140 0.4 to 3
8 to 60 80 / 140 0.4 to 3
8 to 60 80 / 140 0.4 to 3
mm
up to 10
up to 10
up to 10
m/min. m/min.
11 6
11 6
11 6
no/hp rpm
N/A
N/A
2x2 12000
no/hp rpm deg
2x1 12000 0-15º
2x1 12000 0-15º
2x1 12000 0-15º
no/hp rpm
2x1 12000
2x1 12000
2x1 12000
no/hp rpm mm
N/A
2x1 12000 3
2x1 12000 3
no/hp rpm ºC kg hp kg
2 x 0.5 1400 180-200 1.5 8 1650
2 x 0.5 1400 180-200 1.5 10 1850
2 x 0.5 1400 180-200 1.5 14 2050
J - 5000 R.in J - 5000 PR.in
©
Auto
Edge Banders model :
J-4000.in (auto)
NEW
J-4000.in ©
Process:
Buffing Unit Panel Thickness adjustment with numerical read out
Gluing
Edge Cutting
Buffing
Unit
J - 4000.in
Workpiece thickness range Min. workpiece width Min. workpiece length Edge banding thickness of rolled edges Workpiece feed Trimming motor power Trimming Cutter speed Buffing wheel speed Working temperature range Air Pressure require Total power
mm mm mm
11 to 45 90 180
mm
0.4 to 3
m/min. kw rpm rpm ºC kg/cm2 kw
6 0.37 11000 1400 180-200 5 to 7 2.75
Trimming Unit End Cutting Unit Pressure Unit
Anti friction smooth work table surface
Salient Features
10
Trimming
Model No.
Front telescopic support with Roller Conveyer
• Automatic Edge loading system for rolled edges with pneumatic shear for the coil cut. • Powered and automatic edge feeding at work piece infeed. • Electric control panel positioned on the front side to facilitate its use any working conditions. • Panel movement system by means of top powered feeder, reliable toothed belt. • Machine base made of steel is stable and rigid, keeping the adjustments. • Front telescopic support with roller conveyor for bigger work piece. • Glue temperature electronic control with digital read out. • Friction -free work table with 6 nos rollers • Easy adjustment of trimming & Buffing Units.
End-Cutting
Rear View
©
Auto
Edge Banders
model :
T-EB 156 (auto) Optional Auto Conveyor
PLC
Pre Milling
Gluing
Model No. Electrical level Nominal current Edge material thickness Board thickness Speed Total electrical power Pre-milling motor Trimming motor Round cornering motor Buffing motor
model :
ME-20 (auto)
ME-20 Process:
model : Gluing
Edge Cutting End Cutting
K-130 (auto)
Trimming
Edge Cutting Round Corne- Round Corne-ring Bottom -ring Top
Banding
Unit
T-EB 156
V - Hz A mm mm mt / min kW kW / rpm kW / rpm kW / rpm kW / rpm
400 - 50 20 0.4 - 3 10 - 46 12 10.2 2 x 1.5 / 12000 2 x 0.37 / 12000 2 x 0.37 / 12000 2 x 0.18 / 1400
Edge Scraping
Buffing
T-EB 156 Standard plus premiling, round cornering, trimming, scrapping, buffing
K 130
Process:
Gluing
Edge Cutting End Cutting
Trimming
Edge Scraping
Buffing
0.4 - 5mm Wooden Strips
Trimming Unit
Model No.
Trimmer unit adjustment is easy thanks to the precision numeric indicators.
model :
Unit
mm Workpiece thickness range mm Min.workpiece width mm Min.workpiece length mm Edge banding thickness of rolled edges Edge banding thickness of edges in strips mm m/min Workpiece feed kw Trimming motor power rpm Trimming Cutter speed ºC Workpiece temperature range kg/cm2 Air Pressure require kw Total Power
ME 20 12 to 50 65 180 0.4 to 2 5 6 0.55 12000 180-200 5 to 7 2.63
Unit
Model No.
K 130
65/140 Minimum width / length of work piece mm Work piece thickness range 10-45 mm Banding thickness-PVC/ABS coil form mm 0.4 to 3.0 Banding thickness-wooden strips 3 mm Work piece feed 9 m/min Trimming cutters speeds rpm 12000 Total power hp 4.5
K-400 ER1 / K-400 T-ER1 (auto), K-600 ER2 / K-600 T-ER2 (auto)
Process:
Pre-Milling
Gluing
Edge Cutting End Cutting
Trimming
Round Cornering-1
Round Cornering-2
Edge Scraping
Buffing
K-400 ER1 K-400T ER1 K-600 ER2 K-600T ER2
Model No.
Round Cornering Unit Easy to use and precise, with two motors sliding on prismatic guides. It allows the trimming and the rounding of thin and thick edges up to 3 mm.
11
Workpiece thickness range Maximum thickness of rolled edge Maximum section of rolled edge Edge banding thickness for PVC/ABS in coil form & wooden Strips Mini. Panel width(210mm min. length) Mini. Panel length(100mm min. width) - edges in rolls or strips -3 mm max. - solid wood panels Feed speed Workpiece temperature range Total Power
Unit
K 400 ER 1 K 400T ER 1 K 600 ER 2 K 600T ER 2
mm mm mm²
8 to 60 3 3 x 45
8 to 60 3 3 x 45
8 to 60 3 3 x 45
8 to 60 3 3 x 45
mm
0.4 to 3
0.4 to 3
0.4 to 3
0.4 to 3
mm
55
55
55
55
mm mm m/min ºC kw
140 200 11 180-200 7.95
140 200 11 180-200 8.65
140 200 11 & 16 180-200 8.5
140 200 11 & 16 180-200 9.2
Š
Multi Borings
model :
model : J-2700.in
J-21 DH
Š
* Single head model J - 21 SH also available
model : Model No.
Unit
J-2700.in
J-21 SH
J-21 DH
J-21 TH
Max. working thickness Max. size of work piece (l x w) Number of spindle head Number of spindles per head Min. / Max. center distance between 2 vertical heads Shank diameter of drill Drilling depth
mm mm no. nos. mm
60 1200 x 880 One 27 N.A
60 2400 x 640 One 21 N.A
60 2400 x 640 Two 21 365 / 445
60 1800 x 640 Three 21 150 / 1700
mm mm
10 0 - 63
hp
3.00
10 0 - 50 drill length 70mm 2.00
10 0 - 50 drill length 70mm 2 nos. each of 2 HP
10 0 - 50 drill length 70mm 3 nos. each of 2 HP
Electric motor-3 phase
J-21 TH
2 vertical heads can slide away, they can be rotated by 900 as well
CNC Universal Boring & Grooving Center model :
model :
Cyflex F-900 PRO
model :
Model No.
Unit
Max. / Min. panel length mm Max. / Min. panel width mm Max. / Min. panel thickness mm Max. X / Y axis stroke m/min Vertical spindles no. Horizontal spindles no. Spindles motor power kw / hp
12
MB-21 (Single
Head)
Cyflex H-800
Unit Tecnomax MB-21
Cyflex F-900 PRO
Cyflex H-800
Model No.
3000 / 150 900 / 70 50 / 10 40 12 (7X-5Y) 2+2 (X) 2 (Y) 2.2 (3)
3050 / 200 800 / 80 60 / 10 18 8 (5X-3Y) 2+2(X) 2 (Y) 2.2 (3)
mm Working table size (L x B x H) mm Panel length range mm Panel thickness range / width range nos. Number of spindle head mm Center distance between each spindle Max. height of horizontal boring operation mm mm Shank diameter of drill hp Electronic motor-3 phase
905 x 360 x 900 3000 (max.) 10 to 85 / 830 One 32 60 10 2
©
Spindle Moulders
model :
J-3400.in Routing
Moulding
Rebating
Grooving
Arch Moulding
Tenoning
Spindle Tilt
Full Round Half Round
©
Clamping for tenoning Routing facility Model No.
Unit
J-3400.in
Sliding table length Sliding table width Spindle diameter Spindle speed
mm mm mm rpm
Electric motor-3 phase
hp
1300 315 30 5000 / 7000 / 9000 3
model :
Auto Feeder : (Optional) For auto feeding of workpiece & can be bought any time separately
T-55 I
model : AF-38 (Heavy duty)
NEW
Auto Feeder
Full Round Moulding
• 3 Rollers • 8 Speed Setting the available speed is a combination of motor speed (Pole change by switch,R/F) & gear setting. Speed is very important to achieve effeciency & quality of workpiece.
Rebating
Grooving Half Round Tenoning Spindle Tilt
Model No.
Unit
Tecnomax T55 I
Sliding table dimension (L x B) Spindle diameter Max. spindle working length Spindle speed
mm mm mm rpm
Electronic motor-3 phase
hp
1200 x 605 30 125 3500 / 6000 8000 / 10000 5.5
• 1HP 3 phase motor For auto feeding of workpiece with safety Improves production, reduce cost and better finishing with accuracy.
model :
T-FC 196
Through-feed spindle moulders : It allows you to mould edge profiles on the chip board or MDF board panel directly. The range has other higher capacity, high-end feature models
(Through feed - auto)
Process :
Auto Conveyor Spindle - 1 Spindle - 2
T-FC 180 T-FC 196 T-FC 198
Model No. Electrical level Board thickness Speed Spindle dimension Cutter speed Total electrical power Spindle motor Grooving motor
13
X X
Unit V - Hz mm mt/min mm rpm kW kW kW
Grooving
Speed Adjustment
X
T-FC 180 T-FC 196
T-FC 198
400 - 50 10 - 50 2 - 11 Ø 30 6000 6 4 1.1
400 - 50 10 - 50 2 - 11 Ø 30 6000 10 2x4 1.1
400 - 50 10 - 50 2 - 11 Ø 30 6000 4.75 4 -
Š
Post Form
model :
J-2400.in (auto)
PRIDE OF
INDIA
R A NG E
For Manufacturing Kitchen Tops Desk Tops Table Tops Shutters Cabinets Shelves Cupboards Office Furniture etc.
Pneumatic cylinder panel with heater bar.
Electronic & pneumatic compartments
PLC Based Control Panel As standard feature with capacity of 20 programmes
Pressure clamp Having rubber pad, for better grip on workpiece and to avoid damage.
Model No.
Unit
Max. length of work piece mm/feet Min. length of work piece mm Work piece thickness range mm Min. work piece width mm Max. heating temperature °C Heating element kW Electric motor - 3 phase hp
J-2400.in 2440 / 8 600 16-105 200 200 3 0.5
Rear View
14
Spl. Pneumatic gauge Operated by 2 cylinders for repetitive jobs' setting
Š
Post Form
model :
T-PF 280 Throughfeed (auto)
Auto Conveyor
Infrared Heaters
Infrared Heaters
Trimming Triple Prof-ile Cartridge
model :
Grooving
Buffing
Auto Conveyor
Speed Adjustment
Heating Element
T-PF 190 Throughfeed (auto)
Heating Element
Single Profile Trimming Cartridge
Speed Adjustment
This m/c can take work piece with 60mm thickness max. and tackles all kind of laminates up to 1.00 mm. Adjust conveyor speed & temperature for best results.
Profiles :
Model No.
Material is softened by heater group and then silicon rollers wrap it around the edge profile
Vertical/horizontal grooving is done by grooving saw during 1800 postforming process
High frequency milling cleans the excesses of laminate during 900 postforming process
Triple cartridge group can handle 3 different profiles together
Electrical level Laminate thickness Laminate height Speed Trimming motor Grooving motor Buffing motor Total electrical power
Unit
T-PF 190
T-PF 280
V - Hz mm mm mt/min kW/rpm kW kW kW
400 - 50 1 70 2-8 0.55 / 1000 5.5
400 - 50 1 70 2-8 0.37 / 12000 0.55 0.18 7.25
Soft Form model :
Auto Conveyor
T-SF 161-G Throughfeed (auto)
Profiles :
The m/c applies the soft bands on the profile edges. Soft forming band must be pre-glue. It is equiped with hot air blower, profile cartridge, guillotine unit, trimming & scraping unit. Model No. Electrical level Banding material thickness Banding material height Speed Total electrical power Trimming power Hot air blower
Unit
T-SF 161-G
V - Hz mm mm mt/min kW kW / rpm Watt
400 - 50 0.4 - 1 60 6.5 8 2 x 0.37 / 12000 2 x 2600
Specially shaped curved and grooved profile edges need soft-banding.
15
Hot Air Blower -1
Hot Air Blower -2
Edge Cutting
Triple Prof-ile Cartridge
Trimming
Scraping
Buffing
Speed Adjustment
©
Hot Press
model :
J-100 T1
Max. load/pressure rating Platen size Number of layers Opening between layers No. of hydraulic cylinder Size of hydraulic cylinder Heating power Hydraulic pump power Hot oil delivery pump power
3
Unit
Model No.
ton/kg/cm mm nos. mm nos. mm kW kW kW
2
J-100 T1
J-100 T3
100 / 3.1 2500x1300x42 One 300 8 100ø 18 - 36 5.5 2.2
100 / 3.1 2500x1300x42 Three 100 8 100ø 20 - 45 5.5 2.2
Layers model also available
Cold Press model :
J-50 T
Model No.
Unit
J-50 T
J-80 T
Max. load on work table Platen size Max. platen opening No. of hydraulic cylinder Size of hydraulic cylinder Installed power
Ton mm mm no. mm kW
50 2500 x 1250 1000 2 125ø 4
80 2500 x 1300 1300 2 160ø 5.5
Glu Spreader model :
Model No.
16
Unit
Max. gluing width mm Max. gluing thickness mm Gluing speed r/min Installed power kW
J-1300 GS 1300 80 33 2.2
J-1300 GS
Š
Roller Press
model :
J-1200.in
NEW
Š
motorized
Easy accessible mobile control Panel for convenient operations.
In-feed & out-feed wide conveyers, for mass production.
Model No. Maximum Workpiece width Maximum Workpiece thickness Workpiece feed Air Pressure require Total Power
model :
Unit
J-1200.in
mm mm m/min kg/cm2 kw
1360 80 1-7 5 to 7 4
It is used to cover laminates / papers / acrylics / veeners / PVC foil on the materials such as MDF, particle board / plywood It is appropriate for mass production as it is a continuous system Hard rubber rollers and four heater elements, that ensures perfect fix of laminates on board. Motorized up / down movement for thickness adjustment. No waiting period like other press, No limit to the workpiece length, easy to use. Consumes less energy as compare to other press. Adjusting roller speed and temperature is necessary for the best results.
T-RP 135 Throughfeed (auto)
Model No. Maximum Workpiece width Maximum Workpiece thickness Workpiece feed Air Pressure require Total Power
Unit
T-RP 135
mm mm m/min kg/cm2 kw
1360 80 2 - 6.5 5 to 7 2.37
17
©
Vacuum Membrane Press J-1100.in
model :
©
NEW
Vacuum Lamination with high quality high production
• Superior quality pump fitted in the machine for better performance.
Work Table
Control Panel
Work table with single side opening for easy loading
Centralized control panel for controls & display.
Salient Features : • Used for applying a uniform lamination of PVC, Decorative papers and Veneer till .4mm on top surface & borders on flat & designed work piece having smooth shape. • Vacuum abnormity wrapping technology. • Lamination on one sided Prelam MDF / Particle board. • One set of tray minizer along with m/c for optimal usage of work tray. • Silicon membrane offered for veneer application. • Short pressing cycles.
Additional 2nd Trolly (optional) Can be ordered any time separately
model :
J-1102.in
NEW
©
Model No.
Unit
J-1100.in
J-1102.in
No. of working tables Work table size ( L x B) Max. height of work piece Vacuum Total power
nos. mm mm mpa hp
1 2300 x 1100 50 -0.1 15
2 2300 x 1100 50 -0.1 15
Rear View
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CNC Routers
model :
J-1224 (A)
Precision vacuum working table : (optional) For fixing and sure clamping of the workpiece (In VT Models)
NEW
model :
J-1060
NEW
Optional : Rotary attachment for all Modula CNC Routers
Model : RT • Rotary attachment is exclusively designed for carving / designing on cylindricals workpieces like tables / chairs legs • Maximum working Daimeter 100 mm x Length 1000 mm
model :
J-1535 VT (A)
Model No.
Unit
X-Y-Z axis working area Resolutions Spindle
mm mm
Drive motors Command code Collet type & size Software Controls
Note : (A) Air cooled spindle. (AI) Models with Italian Air cooled spindle also available at extra cost.
J-1060
J-1224 (A)
J-1325 (A)
J-1535 (A)
J-2030 (A)
600 x 1000 x 120 1220 x 2440 x 120 1300 x 2550 x 200 1500 x 3000 x 200 2000 x 3000 x 200 0.025 0.025 0.025 0.025 0.025 6 HP, Air cooling, 4 HP, Air cooling, 6 HP, Air cooling, 6 HP, Air cooling, 2 HP, Water cooling, 18000rpm 18000 rpm 18000 rpm 24000 rpm 18000 rpm Stepper Stepper Stepper Stepper Stepper G code G code G code G Code G code ER11 (6,3.175) ER20 (12.7,6,3.175) ER25 (12.7,6,3.175) ER25 (12.7,6,3.175) ER25 (12.7,6,3.175) Type 3 Type 3 Type 3 Type 3 Type 3 Digital signal Digital signal Digital signal Digital signal Digital signal processor 0501 processor 0501 processor 0501 processor 0501 processor 0501
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CNC Routers
model : Tech Z 25 CNC Routing & Boring center
Boring units with 12, 15 and 18 vertical spindles for high production rates. All units have 6 horizontal spindles, 4 on X axis and 2 on Y axis.
Electro Spindle
Boring Head
Working Table
Axis
Model No.
Unit
Tech Z-25
Tech Z-2 27 A
Tech Z-2 31 A
Working area along X-Y-Z axis * mm 2700-1300-180 3050-1300-180 2500-1140-180 Vectorial speed in X-Y axis m/min 60 60 42.4 No. of table / no. of Suction cups 6-2 6-2 6-3 no. for each table standard type standard type standard type Vacuum pump m³/h 100 100 100 Vertical spindles no./ rpm 10 (6X -4Y)/4000 12 (8X - 5Y) / 4000 12 (8X - 5Y) / 4000 Horizontal spindles no./ rpm 2 (1X - 1Y)/4000 6 (4X - 2Y) / 4000 6 (4X - 2Y) / 4000 Integrated blade in X - axis Ø mm /rpm 120 / 6000 120 / 6000 120 / 6000 Motor power hp 3 3 3 Motor power hp 10 10 10 Max. speed rpm 24000 24000 15000
The use of prismatic guides and recirculating ball screws plus combination of speed and acceleration ensure very high precision and reliability.
4 positions tool changer at front of the Operating Unit, managed electrically and pneumatically. * X = distance between stops, Y = cutter centre reference, Z = panel clearance TR-10 position tool changer for tools & heads.
model :
Electro-spindles from 6.6 (S6) and 7.5 (S6) kw with constant power from 12,000 to 18,000 rpm (variable speed ranging from 1,500 to 24,000 rpm).
J-903 (Pneumatic)
Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebating.
20
Model No.
Unit
J-903
Throat clearance Spindle rpm Guide pin diameter Shank diameter of cutter Spindle actuation Installed power
mm r/min. mm mm kW
750 8000 / 16000 6 & 12.7 12 Pneumatic 2.4 / 3
model :
J-4423
Remark : Various models available on request
Salient Features : • For making wooden floor, door / photo frames, wooden linings etc.
0
360 Profiling to universal spindle. Adopting electric adjustment to rise and fall for easy to control.
Feed rollers are driven through gearboxes with power transmission by shaft to give smooth feed of components.
•
Available in different configurations i.e. 4/5/6/ & with universal spindles
•
Separate motor for each spindle to ensure efficient power transmission.
• • • •
Digital read out of spindle positions. Adjustable feed speed. Hard chrome plated durable work table Bottom driven bed rollers for increased feeding performance.
Dust Collectors model : DC-21 (Single Bag)
model : DC-32 (Double Bag)
model : DC-74 (Four Bag)
Salient Features : • Statically balanced high speed impellers give vibration free efficient suction.
Model No.
•
Available in different sizes, depending on suction capacity
•
Mounted on base frame with wheels for easy portability.
Unit
Micron rating of fabric filter bag Air suction capacity m3/hr Max. static pressure mm H2O Motor-3 ø hp
21
DC 21 DC 31 DC 32 DC 42 DC 52 DC 74 30
30
30
30
30
30
2000 250 2
2500 300 3
3000 400 3
4000 450 4
5000 475 5
7500 500 7.5
model :
Sandya S600 RCS 135 The Sandya S 600 is versatile. The wide range of options and accessories available means that the m/c can be customized to virtually any production requirements. On the "CS" combined unit, for example, the roller and the pad can be used separately. The graphitecoated sheet is screwed to a removable bar to make changeover quick and easy.
Tenoner & Mortiser model : J-941(C) (Auto) Round-end Tenoner
Model No. Max. tenon width Tenon depth Spindle motor Cutter cycle motor Production rate
Unit
J-941
mm mm hp hp pcs./min
115+2R 10 - 50 4 2 12
Model No.
Unit
Sandya S600 RCS 135
Working width Min. working length
mm mm
1350 140 mm (1st) 420 mm (2nd) 4 - 170 16 8/16 (2 speed) 4.5 - 9 20 1 0.25 21 4750 at 22 m/sec of air speed 140 (steel) 160 45 sh (second)
Working thickness Sanding belt speed (front) Sanding belt speed (rear) Feeding speed Main motor power Feed motor power Working table motor power Total motor power Dust extraction capacity
mm m/s m/s m/min kW kW kW kW m3/hr
Front roller diameter Rear rubber roller diameter Hardness of rubber roller
mm mm shore
Auto Copy Shaper model : J-940(C) (Auto) Oscillation Mortiser
Model No.
Unit
J-940
Max. mortise width Max. mortise depth Max. thickness of work piece Tilting of table Table stroke Spindle speed Oscillation stroke Spindle motor Oscillation motor
mm mm mm
120 + 2R 60 100
degree mm rpm strokes/min hp hp
¹ 20° 80 9500 0 - 340 3 0.5
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Note : Technical specifications available on request
Machine available in various sizes & configurations, with cutting diameter from 10" to 72" and with single cutter head & double cutter head
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T H E C O M PA N Y
THE LEADER Manufacturing Muscles & people-power A total of 225,000 sq. ft. of manufacturing floor. Spread over 6 units engaged into divided task of various machinery mfg. Peopled with most skillful and experienced workers, expert engineers, sales & service professionals, totaling 550 in all. Resulting into an installation of over 300,000 machines !
Ever improving engineering expertise Jai Industies has grown to the leadership position from a humble standing, so we know the value of innovation & technology updates for mfg processes. Jai identifies woodwork industries’ needs, work-out quality & cost compatible solutions that results in the utmost value for money for customers.
Professional mgmt., reliable sales & service The management is based on proven professional systems, but relies on personal rapport between people. To make it work all key posts are held by people who are with JAI since 15 to 30 years. Well organized and responsive teams look after complete customer satisfaction in salesservice & spares’ support.
Asia’s biggest Machine-mall, India’s best network
Quality Wood Working Machines The highest selling range of basic wood-work m/cs. It has all the m/cs a workshop need with widest model-options for selection. Very competitively priced m/cs have qualitative JAI-brand value advantage.
www.JAIindustries.com
01 02 12
manavmedia.com
JAI since 1965, made the m/cs available nearest to customers, reducing delivery & service time. With around 150 dealer outlets, exclusive machine-malls in all major cities and Asia’s biggest ‘Pan’wood Grand’ at Ahmedabad. JAI is exported to many continents, making its presence felt worldwide.