CellPro by John Hart

ROBOTIC MACHINE TENDING FOR MAZAK CNC MACHINES INTUITIVE | FLEXIBLE | EFFICIENT

A Revolution in manufacturing. CellPro is a pre-engineered robotic machine tending system for Mazak machines offering unrivalled ease of use, flexibility and efficiency. 速

CellPro features a familiar and state-of-the-art user interface that requires virtually no robot programming knowledge. 速

Specifically designed to be intuitive for the Mazak machine user, minimal training is required to configure and run the system.

“We now run production 24/7 unmanned.”

Intuitive. • Familiar, easy to understand, state-of-the-art user interface. • Easy to follow wizard guided CellPro Process Builder. ®

• No robot programming knowledge or experience required. • Minimal user training required.

Flexible. • Tend one or multiple Mazak machines. • Compatible with all modern Mazak machines. • A range of end of arm tooling options. • A range of part feeding options including pallets, drawer systems and billet feeders. • A range of in-cell options including part cleaning, drying and marking, re-grip, intelligent vision systems and quality control functions. • Allows manual operator loading for jobbing work when required.

Efficient. • Complex robot motion and sequences configured in minutes. • Quick set-up and turnaround allows for short batch runs. • Feed and handling options for unmanned operation over extended periods of time. • Integrated live Mazak visual status system and control including tool wear offset adjustment.

“CellPro has revolutionized our factory.” ®

Visually rich, intuitive user interface. CellPro features a state-of-the-art user interface that requires no robot programming knowledge. 速

Specifically designed to be intuitive for the Mazak machine user, CellPro requires minimal training. 速

System status is displayed on the CellPro cell controller in real-time, allowing for quick error diagnosis 速

and production progress reporting.

CellPro Process Builder.

Live Mazak integration.

The machine loading process is created by simply dragging and dropping modules from the available list into the CellPro Process Builder. Once created the user is guided by a wizard to complete the configuration.

All screens from the Mazak CNC are accessible through the CellPro cell controller allowing for continuous uninterrupted production, including the ability to enter vital tool wear offset information into the machine tool without entering the safety enclosure and stopping the system.

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Live quality control.

Live production statistics.

CellPro can be easily configured to present finished parts to the user for inspection through a drawer or chute. Options are available to choose the frequency of inspection as well as the ability to request an instant inspection of the next part coming out of the machine tool.

System statistics provide up-to-date production and system information to report on system performance and help operators improve system efficiency.

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CellPro Process Builder. ®

Step 1.

It takes just a few seconds to drag and drop modules to define a production sequence. CellPro Process Builder will then guide ®

you to complete the configuration process in just a few minutes. It couldn’t be simpler.

Simply drag and drop process modules from the available list into the CellPro Process Builder, and a step by step wizard will guide you through the rest of the set up. ®

Step 6.

You’re up and...

Input details for the out-feed including offsets required to handle the finished part.

Step 2.

Step 3.

Input details for the part, in-feed and robot grip.

Input part gripping details for your Mazak machine.

Step 5.

Step 4.

Input details for the removal of the finished part, and in-cell processing or quality control options.

Select the CNC program to be run on the Mazak.

Configure CellPro to suit your needs. ®

Start with

Specify your

your part.

machine.

robot.

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CellPro offers a variety of configuration ®

options to deliver unprecedented flexibility for a robotic tending system. Users have the ability to tend multiple Mazak machines with a broad range

of part feeding and in-cell options. CellPro is the solution to match ®

your exact requirements.



Specify end of

Specify part feed

Specify quality

arm tooling.

options.

control options.

Your CellPro solution. ®

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+ 

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+ 

= 

John Hart is an industry leader in offering the most advanced machine tool and automation solutions to manufacturers. John Hart USA Corp. 2052 Gateway Circle, Centerville, MN USA 55038 T: 651-653-9294 F: 651-653-9298 E: sales@johnhartusa.com

www.johnhartusa.com

Representing Mazak for over 50 years and Fanuc for over 30 years, we are uniquely placed to combine our depth of experience with world leading brands to create innovative manufacturing solutions. Taking this advantage a step further, John Hart sets itself apart with the development of CellPro . Offering unparalleled ease of use, CellPro is a machine 速

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tool system solution for machine tool users.