series
Command P series
Aluminum <600lbs/hr <280kg/hr
Steel <1,580lbs/hr <700kg/hr
The Command P series of machines have been designed for high volume applications providing heavy duty, reliable and efficient performance for a large variety of scrap materials. Setting the new benchmark for larger producers of scrap material, the Command P series offers a comprehensive capability to suit a wide range of applications. Designed in-house on the most advanced 3D solid modelling software and put through a rigorous Finite Element Analysis testing program, our machines are built to perform reliably and consistently throughout their working life. The Command P series offers a range of features including a range of interchangeable in-feed hoppers, an advanced sensory system to monitor machine performance and a range of automatic functions designed to ensure machine operation is as seamless as possible.
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Aluminum <1,000lbs/hr <450kg/hr
Steel <2,580lbs/hr <1,170kg/hr
At the heart of the machine is a heavy duty, high precision, single compression cylinder master structure and platen system, which produces an extremely high level of machine strength and performance. Controlling the machine is the CommandWare system. This simple to use software system provides intuitive feedback, monitors briquette production, provides automatic briquette length compensation, allows remote diagnostics and offers a simple, interactive touch screen experience which aids improved machine handling. Return on investment is a key factor for all customers and machine capability and reliability are at the heart of this equation. The Command P series machines have been specifically designed to provide efficient and reliable briquette production ensuring your machine investment will provide strong returns year after year.
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P series Uncovered “The P series has been designed from the ground up, similar to the way a machine tool is.” Material Feed Hopper Touch Screen Interface
Coolant Recovery Tank
“Finite Element Analysis is just one of the many stringent quality tests we subject our Command briquetters to, before they become production ready.”
Automatic Briquette Removal (Included conveyor not shown)
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â&#x20AC;&#x153;The P series is a heavy duty, high volume machine.â&#x20AC;? High Precision Single Compression Cylinder Automatic In-Feed System
Hydraulic Tank
Electrical Cabinet
Heavy Duty Motor
Coolant Discharge Pump
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P series Features High Precision Single Compression Cylinder Heavy duty single compression master structure ensures rigid and reliable performance. A heavy duty hardened steel compaction chamber also ensures durable performance.
Hydraulic System High quality Bosch Rexroth components ensure long term machine reliability.
FEA Tested Our Finite Element Analysis testing of machine design ensures maximum machine longevity and performance.
Touch Screen Interface The P series communicates via a 10â&#x20AC;? (25.4cm) touch screen interface which uses a state of the art Programmable Logic Controller system for seamless operation.
CommandWare The simple to use CommandWare system provides alarm feedback, monitors briquette production, provides automatic briquette length compensation, displays performance analysis and allows remote diagnostics.
Standard Feed Hopper The P series includes a standard sized external feed hopper, which can be configured for either side of the machine during the build stage.
Exit Conveyor The P series comes with a standard briquette exit conveyor to ensure continuous production.
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P series Options Material Feed Hoppers A range of material feed hoppers and capacities are available to enable different levels of unmanned operation. Sizes of up to 4 cubic yards are available.
Shredders A range of shredders are available to pre process stringy chips ready for briquetting.
Remote Diagnostics Our systems are designed to allow the option of remote diagnostics, enabling customers to track machine performance remotely.
Conveyors A full range of conveyors are available to enable efficient chip and briquette movement.
Turnkey Systems Our specialized team offers a full system turnkey service which includes 3D system designs and return on investment analysis.
Coolant Filtration The reclamation and recycling of cutting fluids provides a valuable source of cost reduction while reducing the environmental impact of waste fluids.
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CommandWare The revolutionary CommandWare machine software system on the Command series briquetters, provides users with an easy to use and efficient interface system. The software offers a very logical approach to machine operation and fault finding. Featuring both automatic and manual modes, the user can quickly and easily move between function screens to vary machine positions and functions. The system has a range of smart functions which automatically sense and help solve machine performance issues.
Simple to use touch screen Ensures efficient machine operation.
Logical screen configuration and page ordering Improves machine uptime.
Compaction Status Graphics The onscreen graphics show the operator where the machine is positioned during the compaction process.
Hopper in-feed monitoring Constantly monitors the machine in feed conditions and makes adjustments to ensure a consistent inflow of chips.
Automatic briquette counter Allows the tracking of machine output to ensure an accurate estimate of material production weight.
Automatic Jam Detection System (AJDS) Intelligently senses a machine system jam, runs a recovery process and alerts the operator.
Automatic Briquette Length Compensation (ABLC) With its advanced, high-resolution linear transducer, the P series automatically senses and adjusts briquette lengths to ensure consistency.
Material Compensation System (MCS) Adjusts for material changeover and works automatically with the ABLC system to ensure briquette length consistency with new materials.
Thermal Monitoring System (TMS) Utilizing an analog temprature sensor unit, the controller can accurately monitor the hydraulic operating temprature and display the results on the CommandWare interface, alerting the operator of a potential overheating condition.
Remote diagnostics Allows the tracking of machine activity and fault finding in real time.
Machine performance reporting Provides a package of machine performance reports including alarm history, production rates and performance evaluation.
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Support
Central part supply Ease of replacement and maintenance Key components are all easily replaceable in the field Remote diagnostics
We understand how disruptive even a single day of downtime can be. Our machines come with a factory warranty, and are backed by a global support network with access to a centralised part supply system. The Command series machines have been specifically designed with service in mind. With common components, a modular design and remote diagnostics, our support team have instant access to all machine drawings, procedure manuals and a centralized parts system. This ensures that for the life of your machine, you can expect efficient and reliable support.
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Technical Specifications Imperial (USA) Command P series
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Electrical Supply
Max. Capacity/hr – Aluminum
<600lbs/hr
<1,000lbs/hr
460-480V 3 Phase 60Hz
Max. Capacity/hr – Steel
<1,580lbs/hr
<2,580lbs/hr
Briquette Size (Diameter x Length)
<4.1” x 2.5”
<4.7” × 2.5”
Max. Face Pressure on Briquette
<35,600psi
<33,700psi
Hydraulic System Pressure
<3,700psi
<4,000psi
Main Motor Power
60HP
100HP
Touch Screen Interface
10” LCD
10” LCD
External Feed Hopper
2yd³
2yd³
Length (Main Unit)
118”
118”
Depth (Without Optional Exit Conveyor)
83”
83”
Height (Installed)
69”
69”
Mass (Main Unit)
11,200lbs
12,760lbs
Command P series
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Electrical Supply
Max. Capacity/hr – Aluminum
<280kg/hr
<450kg/hr
400-415V 3 Phase 50Hz
Max. Capacity/hr – Steel
<700kg/hr
<1,170kg/hr
Briquette Size (Diameter x Length)
<105 x 63mm
<120 x 63mm
Max. Face Pressure on Briquette
<245MPa
<232MPa
Hydraulic System Pressure
<26MPa
<28MPa
Main Motor Power
44kW
73kW
Touch Screen Interface
25.4cm LCD
25.4cm LCD
External Feed Hopper
1.5m³
1.5m³
Length (Main Unit)
3,000mm
3,000mm
Depth (Without Optional Exit Conveyor)
2,100mm
2,100mm
Height (Installed)
1,760mm
1,760mm
Mass (Main Unit)
5,080kg
5,788kg
Metric (International)
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Command P series
118â&#x20AC;? (3000mm)
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JOHN HART USA INC 2052 Gateway Circle Centerville, MN 55038 USA P +651-653-9294 F + 651-653-9298 www.johnhartusa.com