www.kranendonk.com
Shipbuilding | Profile cutting
Standardized cutting cell for years of reliable production
Integrated logistics
Maximize productivity with a high-rise profile storage
Profile cutting line Reliable cutting concept The profile cutting line is a fast and reliable profiling solution. Integrated buffers and options such as storage realize a continuous production flow. Any 3D shape can be accurately cut with the robot. The system is based on kranendonk’s standardized CCS cutting cell, resulting in a durable system.
Ease of operation The profile cutting line uses kranendonk’s open software ARAC, which makes programming of complex cuts easy. The input of the parameters can be done manually or retrieved from CAD. The ARAC software adapts the cutting path to the actual tolerances of each profile, resulting in better fits.
Kranendonk Production Systems BV Sir Rowland Hillstraat 10 P.O. Box 6147 NL-4000 HC TIEL The Netherlands Phone +31 344 623 944 Fax +31 344 623 388
www.kranendonk.com
Fast system, high throughput
Accurate process
Adapt to deviations
By using in-flow profile positioning, no repositioning of a stopper or pusher is necessary. This reduces cycle time and leads to a higher throughput of profiles.
The robot is laser calibrated, which gives it unmatched accuracy for any 3D shape. The system can be equipped with high speed plasma cutting and high precision oxy-fuel cutting.
By measuring the profile before cutting, the intelligent software automatically adapts to deviations in the material. More accurate cuts result in better fitting parts and less rework.
Automated programming
Compact all-in-one design
Reliable production
Programming of the cutting system is fully automated thanks to the CAD-interface with nesting functionality. The open software enables the end user to easily create new cuts.
The compact all-in-one CCS cutting cell requires less floor space than conventional systems. Different cutting and marking options can be integrated into one system.
Sliders are eliminated by using a fixed robot and in-flow profile positioning. This gives reliable production with minimized maintenance and maximized productivity.
Cutting cell specifications
CCS 600
CCS 900
CCS 1250
Maxium profile width Maximum profile height Width of cutting cell Type of robot Weight (on roller conveyers)
600 mm 300 mm 3,000 mm ABB IRB 2600 320 kg/m
900 mm 300 mm 3,300 mm ABB IRB 2600 500 kg/m
1,250 mm 550 mm 3,500 mm ABB IRB 4600 500 kg/m
Technical specifications
General specifications
Typical length Maximum cutting length Cutting process Absolute accuracy
32,000 mm* Unlimited with multi-cut plasma and/or oxy-fuel 0.3 mm (laser calibrated)
Profile types
* System dimensions can be adapted to individual customer requirements.