www.kranendonk.com
Shipbuilding | Pipe spool production
Optimized production flow with integrated logistics
Automatic flange to tube assembly and welding
High-rise pipe storage
Robotic pipe shop A pipe finished every 4 minutes The production of pipe spools is a complex and time consuming process. kranendonk offers a robotic pipe shop that automates pipe spool production. The production flow is changed by welding flanges before bending. In this way, production time is reduced to minutes instead of hours per pipe.
Fully automated production Robots with vision technology automatically pick, place and weld flanges to tubes in the correct orientation. All production tasks are automated and centrally controlled. As a result, no manual programming is needed. This makes the system highly flexible and capable of handling continuously changing designs.
Kranendonk Production Systems BV Sir Rowland Hillstraat 10 P.O. Box 6147 NL-4000 HC TIEL The Netherlands Phone +31 344 623 944 Fax +31 344 623 388
www.kranendonk.com
From hours to minutes
Optimized flow
Smart logistics software
By automating the production of pipe spools, production time goes from several man-hours to 4 minutes. Production cost per pipe pool is drastically reduced.
All systems are centrally controlled, resulting in a highly efficient production flow. Each tube is monitored individually by the central control system.
Logistics software coordinates all production tasks, so no manual programming is needed. This results in high productivity and large cost savings.
Flexible production
High quality welding
Integrated logistics
With intelligent software and vision technology, the system can handle continuously changing designs. Pipes are produced on demand, in any order.
Robots automatically follow the weld seam with high precision and adapt to unroundness. The end result are consistent welds without the need for rework.
The system can be equipped with buffers, a high-rise storage, sawing, grinding, marking and logistics. In this way, the pipe shop is fully automated.
Technical specifications* Video
Pipe shop specifications
Overall length Overall width Overall height Production time Capacity of high-rise storage
35,000 mm 12,000 mm 8,000 mm 4 minutes per pipe 300 pipes on average (depending on pipe size)
Flange welding cell
Length Width Robots Assembly technology Assembly accuracy Welding process
12,500 mm 5,500 mm 4 (assembling and welding) magnet with integrated vision 0.3 mm MIG/MAG
Pipe specifications
Diameter Length Thickness (max.) Weight (max.)
1 - 10 inch (for welding) 2,000 - 6,200 mm 8.2 mm 350 kg/m
* Dimensions can be adapted to individual customer requirements.
http://youtu.be/RhNtAm1NmHs