KWO UK - Engineers Tools Catalogue

Page 1


Contents

Conical Tube & Sheet Drills

Multi-Step Drills

4-7

8 - 20

Countersinks

21 - 30

Counterbores

31

Milling Bores

32

Spot Weld Removers

33 - 34

Screw Hole Punches

35 - 37

TCT Hole Saws

38 - 40

2


HSS grades used in our cutting tools HSS Top Grade Manufactured from HSS, Material 1.3343. Flutes are fully CBN-ground from the hardened material. For very high performance and long tool life. CBN (cubic boron nitride) is a much harder grinding material than conventional abrasives such as silicon carbide or corundum. The use of this harder material results in a smoother cutting action giving the tool sharper and more accurate cutting edges. This grade is used in all conical tube and sheet drills, all multi-step drill bits (with the exception of single flute multi-step drills) and all countersink bits with parallel shanks.

HSS Precision Grade Manufactured from HSS, Material 1.3343. As with the top grade, flutes are fully CBN-ground from the hardened material. In addition, 1 flute laser-engraved with graduations and diameter numbers. For very high performance, long tool life and precision work. This grade is used in virtually all sizes of conical tube and sheet drill and multi-step drill bits.

HSS Cobalt Grade Manufactured from HSS-Co, Material 1.3243. Flutes are fully CBN-ground from the hardened material. For exceptionally heavy duty machining when used on hard-to-machine materials. This grade is used in 90ď‚° countersink bits, slotted countersink bits and spot weld millers.

HSS TiN Grade Manufactured from HSS, Material 1.3343. Flutes are fully CBN-ground from the hardened material. Coated with titanium nitride after grinding. For maximum performance with 5 to 10 times the normal tool life. This grade is used in virtually all sizes of conical tube and sheet drill and multi-step drill bits, in 90ď‚° countersink bits, counterbores, milling bores and spot weld millers.

HSS Standard Grade Manufactured from HSS, Material 1.3343. With milled flutes. For normal machining work. This grade is only used in single flute multi-step drill bits and standard milling bores.

HSS High Performance Grade Manufactured from HSS, Material 1.3343. With milled flutes and ground machining faces. For heavy duty machining work. This grade is used in Morse Taper shank countersink bits, slotted countersink bits and counterbores.

3


Conical Tube & Sheet Drills

All you need to know about our conical tube sheet metal drill bits 1.

We no longer mill the drill flutes; instead, after hardening, they are fully ground from the solid material. This deep grinding of the flutes is achieved by applying the CBN process, using special machine tools we have designed and manufactured ourselves and by deploying the thoroughly proven DĂ„MO CNC system (also developed and produced by us). This manufacturing process ensures that the cutting edges are considerably more accurate and sharper than is the case with milled drill bits. It also has the effect of significantly increasing the cutting performance and service life of the drill bits.

2.

The shell of the drill bit is also relief-ground on special machine tools, designed and manufactured by us, using the DĂ„MO CNC system. Our special radial relief grinding process guarantees chatter-free drilling.

3.

The tips of the drill bits are also machined on special machine tools, using the DĂ„MO CNC system. The special shape of the tip of the drill bit ensures that, with all drill sizes, the bit does not wander off-centre.

How to use conical sheet metal drill bits 1.

Thoroughly coat the drill bit with drilling paste, not forgetting the flutes. This will significantly increase performance and tool life (drilling paste Ref. 152991).

2.

Mark the position of the hole to be drilled and set the speed of the power drill according to the table at the foot of this page. Position the drill bit on the mark and drill, applying slight pressure at regular intervals.

3.

If drilling large holes in thicker material, it may be necessary to drill a pilot hole beforehand.

4.

Conical Tube & Sheet drills can be reground a number of times. As this is a highly complicated operation, we recommend that the drill bits should be returned to us for regrinding at the factory.

Table of drilling speeds for Conical Tube & Sheet drills Approximate values based on thorough lubrication

Material:

Sheet Steel E.g. St 37

Stainless steel sheet e.g. V2A and Niro

Non-ferrous metal

Plastics

Wood

Thickness:

Up to 2 mm

Up to 1 mm

Up to 5 mm

Up to 10 mm

Up to 20 mm

rpm

rpm

rpm

rpm

rpm

Size: 1

3 - 14 mm

800 - 500

600 - 400

2000 - 1500

3000 - 2000

3000 - 2000

2

8 - 20 mm

600 - 300

400 - 200

1500 - 800

2000 - 1500

2000 - 1500

3

16 - 30.5 mm

400 - 200

200 - 100

1000 - 500

1500 - 1000

1500 - 1000

4

26 - 40 mm

300 - 150

150 - 80

500 - 300

1000 - 500

1000 - 500

5

36 - 50 mm

200 - 100

80 - 50

300 - 200

500 - 200

500 - 200

6

46 - 60 mm

100 - 50

50 -

200 - 100

400 - 200

400 - 200

7

4 - 30.5 mm

400 - 200

200 - 100

1000 - 500

1500 - 1000

1500 - 1000

8

4 - 22.5 mm

600 - 300

400 - 200

1500 - 800

2000 - 1500

2000 - 1500

9

4 - 25.4 mm

500 - 200

300 - 100

1200 - 500

1800 - 1200

1800 - 1200

4


Conical Tube & Sheet Drills

Complete with 2 flutes and 20o cutting angle. All sizes are supplied with pre-borer or centre point and are high precision CBN ground.

HSS Top Grade

Size

Drilling Range Ø

Shank size Dia mm Length

Overall Length

Order No.

1

3 - 14 mm

6

22

60

101001

2

8 - 20 mm

8

22

62

101002

3

16 - 30.5 mm

10

25

72

101003

4

26 - 40 mm

12

25

83

101004

5

36 - 50 mm

13

30

87

101005

6

46 - 60 mm

13

30

96

114660

7

4 - 30.5 mm

10

22

100

101008

8

4 - 22.5 mm

8

22

80

101022

9

4 - 25.4 mm

10

22

88

101007

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Tube & Sheet Drill set in ‘drilbox’ metal case

Set

Set Contents

Order No.

1

Drilling range 3 - 30.5 mm Ø One drill each size 1, 2 and 3 complete with drilling paste in metal case.

110123

2

Drilling range 3 - 40 mm Ø One drill each size 1, 2, 3 and 4 complete with drilling paste in metal case.

111234

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Features and applications:        

Will produce perfectly round, burr free, holes in sheet metal, pipes and plastics. Step-less drilling from 3.0 - 60.0 mm. Drills can be reground. Drilling of thin sheet possible. No pre-drilling for larger diameter holes. Drill will not wander on material. Used with drilling paste gives highest durability and finish. Please refer to usage instructions on page 4.

5


Conical Tube & Sheet Drills with laser dimensions Complete with 2 flutes and 20o cutting angle. All sizes are supplied with pre-borer or centre point and are high precision CBN ground.

HSS Precision Grade 1 flute laser marked with the drilling diameters. Shanks have 3 flats.

Size

Drilling Range Ø

1

3 - 14 mm

2

8 - 20 mm

3

16 - 30.5 mm

4

26 - 40 mm

5

Shank size Dia mm Length

Overall Length

Order No.

6

22

60

120314

8

22

62

120820

10

25

72

121630

12

25

83

122640

36 - 50 mm

13

30

87

123650

6

46 - 60 mm

13

30

96

124660

7

4 - 30.5 mm

10

22

100

124305

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

All these tools and sets are available TiN coated for maximum durability. Please ask for details.

Tube & Sheet Drill set in ‘drilbox’ metal case Set

Set Contents

Order No.

1

Drilling range 3 - 30.5 mm Ø One drill each size 1, 2 and 3 complete with drilling paste in metal case.

120123

2

Drilling range 3 - 40 mm Ø One drill each size 1, 2, 3 and 4 complete with drilling paste in metal case.

121234

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Features and applications:         

For producing perfectly round, burr free, holes in sheet metal, pipes and plastics. Step-less drilling from 3.0 - 60.0 mm. Drills are regrindable. Drilling of thin sheet possible. No pre-drilling for larger diameter holes. Drill will not wander on material. Used with drilling paste gives highest durability and finish. Laser dimensions makes drilling to the correct diameter simple. Please refer to usage instructions on page 4.

6


Conical Tube & Sheet Drills

Drillfix - Universal Depth Stop Supplied without drill. The ideal accessory for drilling precision holes with tube and sheet drills and multi step drills. Particularly suitable for use with precision grade drills with laser engraved diameter values in the flutes. Will accurately set the depth for the required drilling diameter. Advantages:        

For use with all tube and sheet drills up to 50 mm diameter. For use with all multi step drills up to 50 mm diameter. Can be used as a depth stop for twist drills and other types of drill bit. Will fit all standard portable power drills with 43 mm diameter spindle collar (clamping collar - European standard). 13 mm chuck is recommended. Produced from very light weight aluminium only 260 grams. Very easy to use, full instructions provided. Patent pending.

Suitable for the following drills: Tube & Sheet drill size 1

3 - 14

mm Ø

Tube & Sheet drill size 2

8 - 20

mm Ø

Tube & Sheet drill size 3

16 - 30.5

mm Ø

Tube & Sheet drill size 4

26 - 40

mm Ø

Tube & Sheet drill size 5

36 - 50

mm Ø

Tube & Sheet drill size 7

4 - 30.5

mm Ø

Tube & Sheet drill size 8

4 - 22.5

mm Ø

Tube & Sheet drill size 9

4 - 25.4

mm Ø

Step drill size 1

4 - 12

mm Ø

Step drill size 2

12 - 20

mm Ø

Step drill size 3

20 - 30

mm Ø

Step drill size 4

30 - 40

mm Ø

Step drill size 5

40 - 50

mm Ø

Step drill size 1 A

4 - 12

mm Ø

Step drill size 2 A

6 - 20

mm Ø

Step drill size 3 A

6 - 30

mm Ø

Step drill size 1 S

4 - 12

mm Ø

Step drill size 2 S

6 - 20

mm Ø

Step drill size 3 S

6 - 30

mm Ø

Step drill size 3 D

11.4 - 26.75

mm Ø

Step drill size 4 D

12.5 - 30.5

mm Ø

Step drill size 5 D

9 - 36

mm Ø

Step drill size 5 H

12.5 - 37

mm Ø

Step drill size 5 R

13 - 38

mm Ø

Step drill size 3 DA

11.4 - 26.75

mm Ø

Step drill size 4 DA

12.5 - 30.5

mm Ø

Step drill size 5 DA

9 - 36

mm Ø

Step drill size PG - Drill

11.4 - 30.5

mm Ø

Step drill size EURO - Drill

10.5 - 32.5

mm Ø

Step drill size EURO - Drill

10.5 - 40.5

mm Ø

Order No

7

Depth Stop Complete

150350

Spare clamping collar

150351


Multi-Step Drills

All you need to know about our Multi-Step drill bits 1.

We no longer mill the drill flutes; instead, after hardening, they are fully ground from the solid material. This deep grinding of the flutes is achieved by applying the CBN process, using special machine tools we have designed and manufactured ourselves and by deploying the thoroughly proven DÄMO CNC system (also developed and produced by us). This manufacturing process ensures that the cutting edges are considerably more accurate and sharper than is the case with milled drill bits. It also has the effect of significantly increasing the cutting performance and service life of the drill bits.

2.

The individual stepped contours of the drill bit are also relief-ground on special machine tools, designed and manufactured by us, using the DÄMO CNC system. Our special radial/axial relief grinding process guarantees chatter-free drilling.

3.

The tips of the drill bits are also machined on special machine tools, using the DÄMO CNC system. The special shape of the tip of the drill bit ensures that, with all drill sizes, the bit does not wander off-centre.

4.

The best results are achieved with the spiral-fluted multi-step drill bits described on pages 16 to 20 of the catalogue. The benefits include improved cutting performance, enhanced tool life, less cutting edge build up, reduced burr formation, quieter machining and lower power requirements.

How to use our Multi-Step drills 1.

Thoroughly coat the drill bit with drilling paste, not forgetting the flutes. This will significantly increase performance and tool life (Drilling paste Ref. 152991).

2.

Mark the position of the hole to be drilled and set the speed of the power drill according to the table at the foot of this page.

3.

Position the drill bit on the mark and drill, applying slight pressure at regular intervals. If drilling large holes in thicker material, it may be necessary to drill a pilot hole beforehand.

4.

There is a radius at the end of each step and this is used to remove burrs from the drilled hole.

5.

Multi step drills can be reground a number of times; however, this reduces the diameter of the steps. As this is a highly complicated operation, we recommend that the drill bits should be returned to us for regrinding at the factory.

Table of drilling speeds for multi-step drill bits Approximate values based on thorough lubrication

Drill bit sizes Drilling ranges

Step length = Max. material thickness*

Sheet Steel E.g. St 37

Stainless steel sheet e.g. V2A and Niro

Non-ferrous metal

Plastics

rpm

rpm

rpm

rpm

All drill bits up to 12 mm Ø

Up to 5 mm

900 - 500

500 - 250

1500 - 1000

1800 - 1200

All drill bits up to 20 mm Ø

Up to 5 mm

600 - 300

300 - 150

1000 - 600

1200 - 800

All drill bits up to 30 mm Ø

Up to 5 mm

400 - 200

200 - 100

700 - 400

900 - 500

All drill bits up to 40 mm Ø

Up to 4 mm

300 - 150

100 - 50

500 - 300

700 - 400

All drill bits up to 50 mm Ø

Up to 4 mm

200 - 100

80 - 50

400 - 200

500 - 250

All drill bits up to 60 mm Ø

Up to 4 mm

150 - 50

50 -

300 - 150

400 - 200

* If the material being machined can be reversed, then these figures can be doubled.

8


Multi-Step Drills

HSS Top Grade

1 mm Steps Step length 4 - 5 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

Size 1

2

3

4

5

6

Drilling Range Diameter of steps mm 4

5

6

10

11

12

12

13

14

18

19

20

20

21

26

Shank size Ø mm Length

Overall Length

Order No.

7

8

9

6

22

79

101050-9

15

16

17

9

22

75

211220

22

23

24

25

12

22

88

211230

27

28

29

30

30

31

32

33

34

35

13

25

98

211240

36

37

38

39

40

40

41

42

43

44

45

13

30

112

211250

46

47

48

49

50

50

51

52

53

54

55

13

30

120

211260

56

57

58

59

60

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Multi-Step Drill set in ‘drilbox’ metal case Set

1

Set Contents

Drilling range 4 - 30 mm Ø in 1 mm steps. One drill each size 1, 2 and 3 complete with cutting paste in metal case.

drilling paste 29 mm Ø x 91 mm (18.0g)

Order No.

211200

152991

Features and applications:         

For producing perfectly round, burr free, holes in sheet metal, pipes and plastics. Suitable for many different industries - including electrical, heating and plumbing, mechanical engineering, automotive and aviation. Versatile drill will centre, spot drill, bore and de-bur sheet metal in one operation. Drills are regrindable. Drilling of thin sheet possible. No pre-drilling for larger diameter holes. Drill will not wander on material. Used with Dämo cutting paste gives highest durability and finish. Please refer to usage instructions on page 8.

9


Multi-Step Drills with laser dimensions HSS Precision Grade

1 mm Steps Step length 4 - 5 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

Size 1

2

3

4

5

6

1 flute laser marked with the drilling diameters.

Drilling Range Diameter of steps mm 4

5

6

10

11

12

12

13

14

18

19

20

20

21

26

Shank size Ø mm Length

Overall Length

Order No.

7

8

9

6

22

79

221212

15

16

17

9

22

75

221220

22

23

24

25

12

22

88

221230

27

28

29

30

30

31

32

33

34

35

13

25

98

221240

36

37

38

39

40

40

41

42

43

44

45

13

30

112

221250

46

47

48

49

50

50

51

52

53

54

55

13

30

120

221260

56

57

58

59

60

Dämo drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Multi-Step Drill set in ‘drilbox’ metal case

Set 1

Set Contents Drilling range 4 - 30 mm Ø in 1 mm steps. One drill each size 1, 2 and 3 complete with cutting paste in metal case.

drilling paste 29 mm Ø x 91 mm (18.0g)

Order No. 221200

152991

Refer to pages 8 & 9 for usage instructions, main features and applications. Laser dimensions makes drilling to the correct diameter simple. All the above tools and sets are available TiN coated for maximum durability. Please ask for details.

10


Multi-Step Drills

HSS Top Grade

2 mm Steps Step length 4 - 5 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

Size 1

1A 2A

3A

Drilling Range Diameter of steps mm 4

5

6

7

8

10

11

12

4

6

8

10

12

10

12

14

Shank size Ø mm Length 9

Overall Length

Order No.

6

22

79

101050-9

6

22

80

212212

16

9

22

70

101051

10

24

100

101052

6

8

18

20

6

8

10

12

14

16

18

20

22

24

26

28

30 drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Special Multi-Step Drill for use with screw hole punches (see pages 36 - 37) Step Ø suitable for screw Ø in mm Ø of the separate steps:

7 9 11 13 17 21

For screw Ø:

6 8 10 12 16 20

Order No. 757777

Multi-Step Drill set in ‘drilbox’ metal case

Set 1

Set Contents Drilling range 4 - 30 mm Ø in 2 mm steps. One drill each size 1, 2A and 3A complete with cutting paste in metal case.

drilling paste 29 mm Ø x 91 mm (18.0g)

Order No. 212200

152991

Refer to pages 8 & 9 for usage instructions, main features and applications.

11


Multi-Step Drills with laser dimensions HSS Precision Grade

2 mm Steps Step length 4 - 5 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

1 flute laser marked with the drilling diameters.

Size 1

2A

3A

Drilling Range Diameter of steps mm 4

5

6

10

11

12

6

8

18

20

6 18

Shank size Ø mm Length

Overall Length

Order No.

7

8

9

6

22

79

221212

10

12

14

16

9

22

70

222220

8

10

12

14

16

10

24

100

222230

20

22

24

26

28

30 drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Multi-Step Drill Set in ‘drilbox’ metal case

Set 1

Set Contents Drilling range 4 - 30 mm Ø in 2 mm steps. One drill each size 1, 2A and 3A complete with cutting paste in metal case.

drilling paste 29 mm Ø x 91 mm (18.0g)

Order No. 222200

152991

Refer to pages 8 & 9 for usage instructions, main features and applications. Laser dimensions makes drilling to the correct diameter simple. All the above tools and sets are available TiN coated for maximum durability. Please ask for details.

12


Multi-Step Drills

HSS Top Grade

PG-Drill® for PG conduit threads (DIN 40430) For drilling all core holes from PG 7 - PG 21 and all through holes from PG 7 - PG 21.

1 drill bit replaces 2! Step length 4 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

Drilling Range 11.4 - 30.5 mm

Shank size Ø mm Length 12

Overall Length

Order No.

92

213228

25

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Ø of the particular drilling step and its’ usage: 11.4 mm Ø = for core hole

PG 7

12.5 mm Ø = for through hole

PG 7

14 mm Ø = for core hole

PG 9

15.2 mm Ø = for through hole

PG 9

17.25 mm Ø = for core hole

PG 11

18.6 mm Ø = for through hole

PG 11

19 mm Ø = for core hole

PG 13.5

20.4 mm Ø = for through hole

PG 13.5

21.25 mm Ø = for core hole

PG 16

22.5 mm Ø = for through hole

PG 16

26.75 mm Ø = for core hole

PG 21

28.3 mm Ø = for through hole

PG 21

30.5 mm Ø = for push button holes

Euro-Drill® for metric conduit threads (EN 60423) For drilling all core holes and through holes from M 12 - M 40.

Drilling Range 10.5 - 40.5 mm

Shank size Ø mm Length 12

Overall Length

Order No.

95

213240

25

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Ø of the particular drilling step and its’ usage:

1 drill bit replaces 2!

10.5 mm Ø = for core hole

M 12 x 1.5

12.5 mm Ø = for through hole

M 12 x 1.5

Step length 4 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

14.5 mm Ø = for core hole

M 16 x 1.5

16.5 mm Ø = for through hole

M 16 x 1.5

18.5 mm Ø = for core hole

M 20 x 1.5

20.5 mm Ø = for through hole

M 20 x 1.5

23.5 mm Ø = for core hole

M 25 x 1.5

25.5 mm Ø = for through hole

M 25 x 1.5

30.5 mm Ø = for core hole

M 32 x 1.5

32.5 mm Ø = for through hole

M 32 x 1.5

38.5 mm Ø = for core hole

M 40 x 1.5

40.5 mm Ø = for through hole

M 40 x 1.5

13


Multi-Step Drills with laser dimensions HSS Precision Grade

PG-Drill® for PG conduit threads (DIN 40430)

1 flute laser marked with core hole sizes and the 2nd flute marked with through hole sizes

For drilling all core holes from PG 7 - PG 21 and all through holes from PG 7 - PG 21.

1 drill bit replaces 2! Step length 4 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

Drilling Range 11.4 - 30.5 mm

Shank size Ø mm Length 12

Overall Length

Order No.

92

223228

25

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Ø of the particular drilling step and its’ usage: 11.4 mm Ø = for core hole

PG 7

12.5 mm Ø = for through hole

PG 7

14 mm Ø = for core hole

PG 9

15.2 mm Ø = for through hole

PG 9

17.25 mm Ø = for core hole

PG 11

18.6 mm Ø = for through hole

PG 11

19 mm Ø = for core hole

PG 13.5

20.4 mm Ø = for through hole

PG 13.5

21.25 mm Ø = for core hole

PG 16

22.5 mm Ø = for through hole

PG 16

26.75 mm Ø = for core hole

PG 21

28.3 mm Ø = for through hole

PG 21

30.5 mm Ø = for push button holes

Euro-Drill® for metric conduit threads (EN 60423) For drilling all core holes and through holes from M 12 - M 40.

1 drill bit replaces 2! Step length 4 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

Drilling Range 10.5 - 40.5 mm

Shank size Ø mm Length 12

Overall Length

Order No.

95

223240

25

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Ø of the particular drilling step and its’ usage: 10.5 mm Ø = for core hole

M 12 x 1.5

12.5 mm Ø = for through hole

M 12 x 1.5

14.5 mm Ø = for core hole

M 16 x 1.5

16.5 mm Ø = for through hole

M 16 x 1.5

18.5 mm Ø = for core hole

M 20 x 1.5

20.5 mm Ø = for through hole

M 20 x 1.5

23.5 mm Ø = for core hole

M 25 x 1.5

25.5 mm Ø = for through hole

M 25 x 1.5

30.5 mm Ø = for core hole

M 32 x 1.5

32.5 mm Ø = for through hole

M 32 x 1.5

38.5 mm Ø = for core hole

M 40 x 1.5

40.5 mm Ø = for through hole

M 40 x 1.5

14


Multi-Step Drills

PG-Drill® and Euro-Drill® Sets in ‘drilbox’ metal case For drilling all core holes and through holes from PG 7 - PG 21 and all core holes and through holes for metric threads M 12 - M 40.

HSS Top Grade Not illustrated Set 1

Contents

Order No.

Drilling range 10.5 (11.4) - (30.5) 40.5 mm Ø 1 PG - Drill 11.4 - 30.5 mm Ø 1 Euro - Drill 10.5 - 40.5 mm Ø complete with cutting paste in a metal box.

drilling paste 29 mm Ø x 91 mm (18.0g)

217200

152991

HSS Precision Grade 1 flute laser marked with core hole sizes and the 2nd flute marked with through hole sizes Set 2

Contents

Order No.

Drilling range 10.5 (11.4) - (30.5) 40.5 mm Ø 1 PG - Drill 11.4 - 30.5 mm Ø 1 Euro - Drill 10.5 - 40.5 mm Ø complete with cutting paste in a metal box.

drilling paste 29 mm Ø x 91 mm (18.0g)

227200

152991

HSS TiN Grade 1 flute laser marked with core hole sizes and the 2nd flute marked with through hole sizes Set 3

Contents Drilling range 10.5 (11.4) - (30.5) 40.5 mm Ø 1 PG - Drill 11.4 - 30.5 mm Ø 1 Euro - Drill 10.5 - 40.5 mm Ø complete with cutting paste in a metal box.

drilling paste 29 mm Ø x 91 mm (18.0g)

15

Order No. 237200

152991


Multi-Step Drills Spiral fluted HSS Top Grade

2 mm Steps Step length 4 - 5 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

with fully ground spiral flutes for maximum cutting performance

Size 1S

2S

3S

Drilling Range Diameter of steps mm 4

5

6

10

11

12

6

8

18

20

6 18

Shank size Ø mm Length

Overall Length

Order No.

7

8

9

6

22

79

210212

10

12

14

16

9

22

70

210220

8

10

12

14

16

10

24

100

210230

20

22

24

26

28

30 drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Spiral Step Drill Set in ‘drilbox’ metal case

Set 1

Contents Drilling range 4 - 30 mm Ø in 2 mm steps One drill each size 1S, 2S and 3S complete with cutting paste in metal case.

drilling paste 29 mm Ø x 91 mm (18.0g)

Order No. 210200

152991

Refer to pages 8 & 9 for usage instructions, main features and applications. Spiral Flutes for:      

Maximum cutting performance Enhanced tool life Less cutting edge build up Reduced burr formation Quieter machining Lower power requirements

16


Multi-Step Drills Spiral fluted with laser dimensions HSS Precision Grade

2 mm Steps Step length 4 - 5 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

with fully ground spiral flutes for maximum cutting performance 1 flute laser marked with core hole sizes and the 2nd flute marked with through hole sizes

Size

Drilling Range Diameter of steps mm

1S

2S

3S

4

5

6

10

11

12

6

8

18

20

Shank size Ø mm Length

Overall Length

Order No.

7

8

9

6

22

79

220212

10

12

14

16

9

22

70

220220

10

24

100

220230

6

8

10

12

14

16

18

20

22

24

26

28

30 drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Spiral Step Drill Set in ‘drilbox’ metal case

Set 1

Contents Drilling range 4 - 30 mm Ø in 2 mm steps One drill each size 1S, 2S and 3S complete with cutting paste in metal case.

drilling paste 29 mm Ø x 91 mm (18.0g)

Order No. 220200

152991

Refer to pages 8 & 9 for usage instructions, main features and applications. Laser dimensions makes drilling to the correct diameter simple. All the above tools and sets are available TiN coated for maximum durability. Please ask for details. Spiral Flutes for:      

Maximum cutting performance Enhanced tool life Less cutting edge build up Reduced burr formation Quieter machining Lower power requirements

17


Multi-Step Drills Spiral fluted HSS Top Grade

PG-Drill® for PG conduit threads (DIN 40430)

with fully ground spiral flutes for maximum cutting performance

For drilling all core holes from PG 7 - PG 21 and all through holes from PG 7 - PG 21.

1 drill bit replaces 2! Step length 4 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

Drilling Range 11.4 - 30.5 mm

Shank size Ø mm Length 12

25

Overall Length

Order No.

92

210228

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Ø of the particular drilling step and its’ usage: 11.4 mm Ø = for core hole

PG 7

12.5 mm Ø = for through hole

PG 7

14 mm Ø = for core hole

PG 9

15.2 mm Ø = for through hole

PG 9

17.25 mm Ø = for core hole

PG 11

18.6 mm Ø = for through hole

PG 11

19 mm Ø = for core hole

PG 13.5

20.4 mm Ø = for through hole

PG 13.5

21.25 mm Ø = for core hole

PG 16

22.5 mm Ø = for through hole

PG 16

26.75 mm Ø = for core hole

PG 21

28.3 mm Ø = for through hole

PG 21

30.5 mm Ø = for push button holes

Euro-Drill® for metric conduit threads (EN 60423)

Drilling Range 10.5 - 32.5 mm

Shank size Ø mm Length 12

25

Overall Length

Order No.

85

210232

For drilling all core holes and through holes from M 12 - M 32.

drilling paste 29 mm Ø x 91 mm (18.0g)

1 drill bit replaces 2!

10.5 mm Ø = for core hole

M 12 x 1.5

12.5 mm Ø = for through hole

M 12 x 1.5

14.5 mm Ø = for core hole

M 16 x 1.5

16.5 mm Ø = for through hole

M 16 x 1.5

18.5 mm Ø = for core hole

M 20 x 1.5

20.5 mm Ø = for through hole

M 20 x 1.5

23.5 mm Ø = for core hole

M 25 x 1.5

25.5 mm Ø = for through hole

M 25 x 1.5

30.5 mm Ø = for core hole

M 32 x 1.5

32.5 mm Ø = for through hole

M 32 x 1.5

Step length 4 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

152991

Ø of the particular drilling step and its’ usage:

18


Multi-Step Drills Spiral fluted with laser dimensions HSS Precision Grade

PG-Drill® for PG conduit threads (DIN 40430)

with fully ground spiral flutes

For drilling all core holes from PG 7 - PG 21 and all through holes from PG 7 - PG 21.

1 flute laser marked with core hole sizes and the 2nd flute marked with through hole sizes

1 drill bit replaces 2! Step length 4 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

Drilling Range 11.4 - 30.5 mm

Shank size Ø mm Length 12

25

Overall Length

Order No.

92

220228

drilling paste 29 mm Ø x 91 mm (18.0g)

152991

Ø of the particular drilling step and its’ usage: 11.4 mm Ø = for core hole

PG 7

12.5 mm Ø = for through hole

PG 7

14 mm Ø = for core hole

PG 9

15.2 mm Ø = for through hole

PG 9

17.25 mm Ø = for core hole

PG 11

18.6 mm Ø = for through hole

PG 11

19 mm Ø = for core hole

PG 13.5

20.4 mm Ø = for through hole

PG 13.5

21.25 mm Ø = for core hole

PG 16

22.5 mm Ø = for through hole

PG 16

26.75 mm Ø = for core hole

PG 21

28.3 mm Ø = for through hole

PG 21

30.5 mm Ø = for push button holes

Both available TiN coated, please ask for details

Euro-Drill® for metric conduit threads (EN 60423)

Drilling Range 10.5 - 32.5 mm

Shank size Ø mm Length 12

25

Overall Length

Order No.

85

220232

For drilling all core holes and through holes from M 12 - M 32.

drilling paste 29 mm Ø x 91 mm (18.0g)

1 drill bit replaces 2!

10.5 mm Ø = for core hole

M 12 x 1.5

12.5 mm Ø = for through hole

M 12 x 1.5

Step length 4 mm. Complete with 2 high precision CBN ground flutes, pre - borer and 3 flats on the shank.

14.5 mm Ø = for core hole

M 16 x 1.5

16.5 mm Ø = for through hole

M 16 x 1.5

18.5 mm Ø = for core hole

M 20 x 1.5

20.5 mm Ø = for through hole

M 20 x 1.5

23.5 mm Ø = for core hole

M 25 x 1.5

25.5 mm Ø = for through hole

M 25 x 1.5

30.5 mm Ø = for core hole

M 32 x 1.5

32.5 mm Ø = for through hole

M 32 x 1.5

152991

Ø of the particular drilling step and its’ usage

19


Multi-Step Drills Spiral fluted PG - Drill and Euro - Drill Sets in ‘drilbox’ metal case For boring all core holes and through holes from PG 7 - PG 21 and all core holes and through holes for metric threads M 12 - M 32. Complete with fully ground spiral flutes for maximum cutting performance.

HSS Top Grade Not illustrated Set 1

Contents

Order No.

Drilling range 10.5 (11.4) - (30.5) 32.5 mm Ø 1 PG - Drill 11.4 - 30.5 mm Ø 1 Euro - Drill 10.5 - 32.5 mm Ø complete with cutting paste in a metal box.

drilling paste 29 mm Ø x 91 mm (18.0g)

210300

152991

HSS Precision Grade 1 flute laser marked with core hole sizes and the 2nd flute marked with through hole sizes Set 2

Contents

Order No.

Drilling range 10.5 (11.4) - (30.5) 32.5 mm Ø 1 PG - Drill 11.4 - 30.5 mm Ø 1 Euro - Drill 10.5 - 32.5 mm Ø complete with cutting paste in a metal box.

drilling paste 29 mm Ø x 91 mm (18.0g)

220300

152991

HSS TiN Grade 1 flute laser marked with core hole sizes and the 2nd flute marked with through hole sizes Set 3

Contents Drilling range 10.5 (11.4) - (30.5) 32.5 mm Ø 1 PG - Drill 11.4 - 30.5 mm Ø 1 Euro - Drill 10.5 - 32.5 mm Ø complete with cutting paste in a metal box.

drilling paste 29 mm Ø x 91 mm (18.0g)

20

Order No. 230300

152991


Countersinks All you need to know about our countersink bits 1. We no longer mill the drilling flutes of any of our countersink bits with parallel shanks; instead, after hardening, they are fully ground from the solid material. This deep grinding of the flutes is achieved by applying the CBN process, using special machine tools we have designed and manufactured ourselves and by deploying the thoroughly proven DÄMO CNC system (also developed and produced by us). This manufacturing process ensures that the cutting edges are considerably more accurate and sharper than is the case with milled countersink bits. It also has the effect of significantly increasing the cutting performance and service life of the countersinks. 2. The shell of the countersink tip is also relief-ground on special machine tools, designed and manufactured by us, using the DÄMO CNC system. Our special radial relief grinding process guarantees chatter-free drilling.

Important notes on using countersink bits 1. The countersink bits can be used to countersink, counterbore and de-burr in one operation. 2. Always ensure that the countersink bits are thoroughly cooled with cutting oil or our own drilling paste. This increases tool life. (Drilling paste Ref. 152991) 3. The best results are achieved at low cutting speeds and increased forward feed.

Recommended speeds Based on satisfactory cooling and lubrication Material:

Feed: Lubricant Ø mm 6.3 7.0 7.3 8.0 8.3 9.4 10.0 10.4 11.5 12.4 13.4 14.4 15.0 16.5 19.0 20.5 23.0 25.0 26.0 28.0 30.0 31.0 32.0 34.0 37.0 40.0

Mild Steel Mild Steel Up to over 700 N/mm2 700 N/mm2 15 m/min Paste rpm 760 680 650 600 580 510 480 460 420 390 360 340 320 290 250 230 210 190 180 170 160 150 150 140 130 120

10 m/min Paste rpm 510 450 440 400 380 340 320 310 280 260 240 220 210 190 170 160 140 130 120 110 110 100 100 90 90 80

Alloyed Cast Cast Stainless Brass Brass Alu. Thermo Steel Iron Iron Steel Alloy Alloy Alloy plastics Up to Up to over Up to brittle tough Up to 11% 2 2 2 1000 N/mm 250 N/mm 250 N/mm 1000 N/ Si mm2 6 m/min 12 m/min 8 m/min 6 m/min 20 m/min 15 m/min 25 m/min 20 m/min Paste Paste Paste Paste Paste Paste Paste Water rpm rpm rpm rpm rpm rpm rpm rpm 300 610 400 260 1010 760 1260 1010 270 550 360 230 910 680 1140 910 260 520 350 220 870 650 1090 870 240 480 320 200 800 600 990 800 230 460 310 190 770 580 960 770 200 410 270 160 680 510 850 680 190 380 250 150 640 480 800 640 180 370 240 140 610 460 770 610 170 330 220 130 550 420 690 550 150 310 210 110 510 390 640 510 140 290 190 100 480 360 590 480 130 270 170 90 450 320 550 450 130 250 170 90 420 320 530 420 120 230 150 80 390 290 480 390 100 200 130 60 340 250 420 340 90 190 120 50 310 230 390 310 80 170 110 50 280 210 350 280 80 150 100 50 250 190 320 250 70 150 100 40 240 180 310 240 70 140 90 40 230 170 280 230 60 130 80 40 210 160 270 210 60 120 80 30 210 150 260 210 60 120 80 30 210 150 260 210 60 110 70 30 190 140 230 190 50 100 70 30 170 130 220 170 50 100 60 30 160 120 200 160

21


Countersinks

60o DIN 334 Form C

HSS Top Grade

Complete with 3 high precision CBN ground flutes and cylindrical shank.

Countersink head size Larger Ø Smaller Ø

Shank Size Dia. mm Length

Overall Length

Order No.

6.3 mm

1.6 mm

5

28

45

102201

8.0 mm

2.0 mm

6

36

50

102202

10.0 mm

2.5 mm

6

36

53

102203

12.5 mm

3.2 mm

8

36

56

102204

16.0 mm

4.0 mm

10

40

63

102205

20.0 mm

5.0 mm

10

40

67

102206

25.0 mm

6.3 mm

10

40

71

102207

31.5 mm

10.0 mm

12

40

76

323315

60o countersinks are also available in morse taper shank (Dia. from 16 - 80 mm). Please ask for details.

HSS Top Grade

75o Form C Complete with 3 high precision CBN ground flutes and cylindrical shank.

Countersink head size Larger Ø Smaller Ø

Shank Size Dia. mm Length

Overall Length

Order No.

6.3 mm

1.5 mm

5

28

45

102221

8.3 mm

2.0 mm

6

36

50

102222

10.4 mm

2.5 mm

6

36

51

102223

12.4 mm

3.0 mm

8

36

55

102224

16.5 mm

3.5 mm

10

40

61

102225

20.5 mm

4.0 mm

10

40

65

102226

25.0 mm

5.0 mm

10

40

69

102227

75o countersinks are also available in morse taper shank (Dia. from 20.5 - 63 mm). Please ask for details.

22


Countersinks

90o DIN 335 Form C Complete with 3 high precision CBN ground flutes and cylindrical shank.

Also available TiN coated, please ask for details.

With 3 flats on the shank

HSS Top Grade Countersink head size Larger Ø Smaller Ø

Shank Size Dia. mm Length

Overall Length

Order No.

4.3 mm

1.3 mm

4

28

40

102101

4.8 mm

1.5 mm

4

28

40

102102

5.0 mm

1.5 mm

4

28

40

102103

5.3 mm

1.5 mm

4

28

40

102104

5.8 mm

1.5 mm

5

28

45

102105

6.0 mm

1.5 mm

5

28

45

102106

6.3 mm

1.5 mm

5

28

45

102107

7.0 mm

1.8 mm

6

36

50

102108

7.3 mm

1.8 mm

6

36

50

102109

8.0 mm

2.0 mm

6

36

50

102110

8.3 mm

2.0 mm

6

36

50

102111

9.4 mm

2.2 mm

6

36

50

102112

10.0 mm

2.5 mm

6

36

50

102113

10.4 mm

2.5 mm

6

36

50

102114

11.5 mm

2.8 mm

8

36

56

102115

12.4 mm

2.8 mm

8

36

56

102116

13.4 mm

2.9 mm

8

36

56

102117

15.0 mm

3.2 mm

10

40

60

102118

16.5 mm

3.2 mm

10

40

60

102119

19.0 mm

3.5 mm

10

40

63

102120

20.5 mm

3.5 mm

10

40

63

102121

23.0 mm

3.8 mm

10

40

67

102122

25.0 mm

3.8 mm

10

40

67

102123

26.0 mm

3.8 mm

10

40

67

321260

28.0 mm

4.0 mm

12

45

71

102124

30.0 mm

4.2 mm

12

45

71

321300

31.0 mm

4.2 mm

12

45

71

102125

40.0 mm

10.0 mm

15

50

80

321400

Countersink head size Larger Ø Smaller Ø

Shank Size Dia. mm Length

Overall Length

Order No.

6.3 mm

1.5 mm

5

28

45

341063

8.3 mm

2.0 mm

6

36

50

341083

10.4 mm

2.5 mm

6

36

50

341104

12.4 mm

2.8 mm

8

36

56

341124

16.5 mm

3.2 mm

10

40

60

341165

20.5 mm

3.5 mm

10

40

63

341205

25.0 mm

3.8 mm

10

40

67

341250

31.0 mm

4.2 mm

12

45

71

341310

23


Countersinks

90o DIN 335 Form C

HSS Top Grade

Complete with 3 high precision CBN ground flutes and cylindrical shank.

90o countersink set DIN 335 form C in ‘drilbox’ metal case

Set

Set contents: 1 of each countersinks in sizes (mm)

Order No.

6.0 - 19.0

6

8

10

11.5

15

19

6.0 - 25.0

6

8

10

11.5

15

19

321001

6.3 - 20.5

6.3

8.3

10.4

12.4 16.5 20.5

321003

6.3 - 25.0

6.3

8.3

10.4

12.4 16.5 20.5 25

321004

25

321002

Also available TiN coated, please ask for details.

90o countersink set DIN 335 form C in ‘Dämo’ plastic drum

Set

Set contents: 1 of each countersinks in sizes (mm)

6.3 - 20.5

6.3

8.3

6.0 - 19.0

6

8

24

Order No.

10.4 12.4 16.5 20.5 10 11.5

15

19

321005 321006


Countersinks

90o DIN 335 Form C

HSS Cobalt Grade For heavy duty machining

Complete with 3 high precision CBN ground flutes and cylindrical shank.

Countersink head size Larger Ø Smaller Ø

Shank Size Dia. mm Length

Overall Length

Order No.

6.3 mm

1.5 mm

5

28

45

361063

8.3 mm

2.0 mm

6

36

50

361083

10.4 mm

2.5 mm

6

36

50

361104

12.4 mm

2.8 mm

8

36

56

361124

15.0 mm

3.2 mm

10

40

60

361150

16.5 mm

3.2 mm

10

40

60

361165

20.5 mm

3.5 mm

10

40

63

361205

25.0 mm

3.8 mm

10

40

67

361250

31.0 mm

4.2 mm

12

45

71

361310

90o countersink set DIN 335 form C in ‘drilbox’ metal case

Set

Set contents: 1 of each countersinks in sizes (mm)

6.3 - 20.5

6.3

8.3

10.4 12.4 16.5 20.5

6.3 - 25.0

6.3

8.3

10.4 12.4 16.5 20.5

Order No. 361003 25

361004

90o countersink set DIN 335 form C in ‘Dämo’ plastic drum Set 6.3 - 20.5

25

Set contents: 1 of each countersinks in sizes (mm) 6.3

8.3

10.4 12.4 16.5 20.5

Order No. 361005


Countersinks

90o DIN 335 Form D

HSS High Performance Grade

Complete with 3 flutes and morse taper shank. Countersink head size Larger Ø Smaller Ø

Shank Size

15.0 mm

3.2 mm

MK 1

16.5 mm

3.2 mm

19.0 mm

3.5 mm

20.5 mm

Overall Length

Order No.

85

322150

MK 1

85

322165

MK 2

100

322190

3.5 mm

MK 2

100

322205

23.0 mm

3.8 mm

MK 2

106

322230

25.0 mm

3.8 mm

MK 2

106

322250

26.0 mm

3.8 mm

MK 2

106

322260

28.0 mm

4.0 mm

MK 2

112

322280

30.0 mm

4.2 mm

MK 2

112

322300

31.0 mm

4.2 mm

MK 2

112

322310

34.0 mm

4.5 mm

MK 2

118

322340

37.0 mm

4.8 mm

MK 2

118

322370

40.0 mm

10.0 mm

MK 3

140

322400

45.0 mm

12.0 mm

MK 3

145

322450

50.0 mm

14.0 mm

MK 3

150

322500

63.0 mm

16.0 mm

MK 3

155

322630

63.0 mm

16.0 mm

MK 4

180

342630

80.0 mm

22.0 mm

MK 3

165

322800

80.0 mm

22.0 mm

MK 4

190

342800

100.0 mm

30.0 mm

MK 4

200

322000

HSS TiN Grade

26

Countersink head size Larger Ø Smaller Ø

Shank Size

Overall Length

Order No.

25.0 mm

3.8 mm

MK 2

106

332250

31.0 mm

4.2 mm

MK 2

112

332310

37.0 mm

4.8 mm

MK 2

118

332370

40.0 mm

10.0 mm

MK 3

140

332400

50.0 mm

14.0 mm

MK 3

150

332500

63.0 mm

16.0 mm

MK 4

180

332630


Countersinks

90o Sink Bits

HSS Top Grade

Complete with 3 high precision CBN ground flutes and a ground shank.

with 1/4” hexagonal shank

Countersink head size Larger Ø Smaller Ø

For c’sinking

Shank length

Overall Length

Order No.

6.3 mm

1.5 mm

M3

20

31

300063

8.3 mm

2.0 mm

M4

20

31

300083

10.4 mm

2.5 mm

M5

20

34

300104

12.4 mm

2.8 mm

M6

20

35

300124

16.5 mm

3.2 mm

M8

20

38

300165

20.5 mm

3.5 mm

M 10

20

42

300205

90o Hex. Shank countersink set in ‘drilbox’ metal case

Set size Ø in mm 6.3 - 20.5 mm

Set contents: 1 of each countersinks in sizes (mm) 6.3

8.3 10.4 12.4 16.5

Order No. 300000

20.5 mm Ø + hand grip to take 1/4” hex. shanks, magnetic adaptor and cutting paste. 6.3 - 20 .5 mm

6.3

8.3 10.4 12.4 16.5

300001

20.5 mm Ø and cutting paste. Hand grip to take 1/4” hexagonal shanks

300002

Magnetic adaptor

300003

90o Hex. Shank countersink set in plastic case

Set size Ø in mm 6.3 - 20.5 mm

27

Set contents: 1 of each Countersinks in sizes (mm) 6.3

8.3

16.5

20.5

10.4

12.4

Order No. 300005


Countersinks

120o Form C

HSS Top Grade

Complete with 3 high precision CBN ground flutes and cylindrical shank.

Countersink head size Larger Ø Smaller Ø

Shank Size Dia. mm Length

Overall Length

Order No.

6.3 mm

1.5 mm

5

28

44

327063

8.3 mm

2.0 mm

6

36

48

327083

10.4 mm

2.5 mm

6

36

50

327104

12.4 mm

3.0 mm

8

36

53

327124

16.5 mm

3.5 mm

10

40

56

327165

20.5 mm

4.0 mm

10

40

59

327205

25.0 mm

5.0 mm

10

40

61

327250

120o countersink set in plastic case Set 6.3 - 12.4 mm 16.5 - 25.0 mm

120o Form D

Set contents: 1 of each countersinks in sizes (mm) 6.3

8.3

16.5 20.5

Order No.

10.4 12.4

327001

25.0

327002

HSS High Performance Grade

Complete with 3 flutes and morse taper shank.

28

Countersink head size Larger Ø Smaller Ø

Shank Size

Overall Length

Order No.

20.5 mm

4.0 mm

MK 2

96

328205

25.0 mm

5.0 mm

MK 2

102

328250

31.0 mm

5.0 mm

MK 2

106

328310

40.0 mm

10.0 mm

MK 3

134

328400

50.0 mm

14.0 mm

MK 3

142

328500

63.0 mm

20.0 mm

MK 4

178

328630


Countersinks

90o slotted countersink

HSS High Performance Grade

with cylindrical shank.

Countersink range mm

head size Shank Size Ø Dia. mm Length

2-5

10 mm

Overall Length

Order No.

6

28

46

102301

5 - 10

14 mm

8

28

55

102302

10 - 15

20 mm

10

30

65

102303

15 - 20

28 mm

12

38

85

102304

20 - 25

30 mm

15

48

95

102305

25 - 30

44 mm

15

55

115

102306

30 - 35

48 mm

15

55

127

102307

35 - 40

53 mm

15

60

136

102308

40 - 50

64 mm

20

75

160

102309

90o slotted countersink set in ‘drilbox’ metal case

Set size

Set contents: 1 of each countersinks in sizes (mm)

Order No.

5.0 - 20.0 mm

2-5

5-10

10-15

15-20

102311

5.0 - 25.0 mm

2-5 5-10 20-25

10-15

15-20

329002

90o slotted countersink set in plastic case

Set size 5.0 - 15.0 mm

Set contents: 1 of each countersinks in sizes (mm) 2-5

5-10

10-15

Order No. 329003

Advantages:

    

Chatter free. Burr free. Excellent swarf removal. Suitable for nearly all materials including aluminium and non ferrous metals. Gives high grade finish.

29


Countersinks

90o slotted countersink

HSS Cobalt Grade For heavy duty machining

with cylindrical shank.

Countersink range mm

head size Shank Size Ø Dia. mm Length

Overall Length

Order No.

2-5

10 mm

6

28

46

369005

5 - 10

14 mm

8

28

55

369010

10 - 15

20 mm

10

30

65

369015

15 - 20

28 mm

12

38

85

369020

20 - 25

30 mm

15

48

95

369025

25 - 30

44 mm

15

55

115

369030

30 - 35

48 mm

15

55

127

369035

35 - 40

53 mm

15

60

136

369040

40 - 50

64 mm

20

75

160

369050

90o slotted countersink set in ‘drilbox’ metal case Set size

Set contents: 1 of each countersinks in sizes (mm)

Order No.

5.0 - 20.0 mm

2-5

5-10

10-15

15-20

369001

5.0 - 25.0 mm

2-5 5-10 20-25

10-15

15-20

369002

90o slotted countersink set in plastic case Set size 5.0 - 15.0 mm

Set contents: 1 of each countersinks in sizes (mm) 2-5

5-10

10-15

Order No. 369003

Advantages:

    

Chatter free. Burr free. Excellent swarf removal. Suitable for nearly all materials including aluminium and non ferrous metals. Gives high grade finish.

30


Counterbores

HSS High Performance Grade

DIN 373 with 3 cutting flutes, cylindrical shank and fixed pilot.

for core holes For thread

Sink Ø mm z 9

Pilot Ø mm e 8

Shank Ø mm h 9

Overall Length

M3

6

2.5

5.0

71

421103

M4

8

3.3

5.0

71

421104

M5

10

4.2

8.0

80

421105

M6

11

5.0

8.0

80

421106

M8

15

6.8

12.5

100

421108

M 10

18

8.5

12.5

100

421110

M 12

20

10.2

12.5

100

421112

Set in ’drilbox’ metal case M3 - M 10

Order No.

421100

for through holes fine For thread

Sink Ø mm z 9

Pilot Ø mm e 8

Shank Ø mm h 9

Overall Length

M3

6

3.2

5.0

71

421303

M4

8

4.3

5.0

71

421304

M5

10

5.3

8.0

80

421305

M6

11

6.4

8.0

80

421306

M8

15

8.4

12.5

100

421308

M 10

18

10.5

12.5

100

421310

M 12

20

13.0

12.5

100

421312

Set in ’drilbox’ metal case M3 - M 10

Order No.

421300

for through holes medium For thread

Size Ø mm z 9

Pilot Ø mm e 8

Shank Ø mm h 9

M3

6

3.4

5.0

71

421403

M4

8

4.5

5.0

71

421404

M5

10

5.5

8.0

80

421405

M6

11

6.6

8.0

80

421406

M8

15

9.0

12.5

100

421408

M 10

18

11.0

12.5

100

421410

M 12

20

14.0

12.5

100

421412

Set in ’drilbox’ metal case M3 - M 10

31

Overall Length

Order No.

421400


Milling Bores

HSS Standard Grade with milled cutting flutes Ø mm

Shank Ø

Overall Length

Order No.

6

6 mm

90 mm

510006

8

8 mm

90 mm

510008

Set in plastic case Set contents:

Order No.

5 milling bores 6 mm Ø

510056

5 milling bores 8 mm Ø

510058

HSS Top Grade with ground cutting flutes Ø mm

Shank Ø

Overall Length

Order No.

6.35

6.35 mm

94 mm

520006

Set in plastic case Set contents:

Order No.

5 milling bores 6.35 mm Ø

520056

HSS TiN Grade with ground cutting flutes Ø mm

Shank Ø

Overall Length

Order No.

6.35

6.35 mm

94 mm

530006

Set in plastic case Set contents: 5 milling bores 6.35 mm Ø

32

Order No. 530056


Spot Weld Millers

HSS Cobalt Grade Short form Ø mm

Type

Overall Length

Order No.

8

Spotle

40 mm

632008

8

Vario

44 mm

633008

Form DIN 1897 Ø mm

Shank Ø

Overall Length

Order No.

6

6 mm

66 mm

622006

7

7 mm

74 mm

622007

8

8 mm

79 mm

622008

10

10 mm

89 mm

622010

Set in plastic case Set contents:

Order No.

5 spot weld millers 6 Ø x 66

622056

5 spot weld millers 8 Ø x 79

622058

HSS Cobalt TiN Grade Short Form Ø mm

Type

Overall Length

Order No.

8

Spotle

40 mm

652008

8

Vario

44 mm

653008

Form DIN 1897 Ø mm

Shank Ø

Overall Length

Order No.

6

6 mm

66 mm

642006

8

8 mm

79 mm

642008

Set in plastic case Set contents:

33

Order No.

5 spot weld millers 6 Ø x 66

642056

5 spot weld millers 8 Ø x 79

642058


Spot Weld Millers

HSS Top Grade

Spot Weld Miller Complete with ground teeth on the milling crown.

Ø Hex. mm shank Miller complete

10

Spare milling crown

10

Overall Length

Order No.

72

622000

14

622002

23

621003

7

Spare centre point

Set in plastic case Set contents:

Order No.

5 spot weld millers 10 Ø x 72 mm complete

622510

Applications:     

Workshops, garages, coach building and repairs. Equipment construction. Sheet metal work. Aircraft construction. Engineering industry.

HSS Top Grade

TURBO Spot Weld Miller Complete with ground teeth.

Ø Shank mm mm Miller complete

9

Overall Length

Order No.

75

101110

6

Set in plastic case Set contents: 5 TURBO spot weld millers 9 Ø x 75 mm

Order No. 631059

Advantages:

   

34

No centre punching. Can be used in all power drills. No gliding, even with oblique working. Very long working life compared will other spot weld millers.


Screw Hole Punches Essential information about our Screw Hole Punches 1.

We have developed a special cutter geometry for all sizes of cutter in our round punch range. This cutter geometry ensures an easy start to cutting and smooth rapid punching, even when you use the punch manually with a spanner or a ratchet.

2.

The cutters of both the punch and the die of the round hole punches are taper relieved. This substantially reduces the cutting pressure and the required force.

3.

Our screw hole punches are manufactured from solid in an especially tough tool steel, which gives them a particularly long service life.

4.

Our screw hole punches come in round, square and rectangular, Min-D and special shapes and can be used both by hand and with hydraulic equipment. Hydraulic actuation is necessary for sizes above 45 mm square and 35 x 52 mm rectangular.

Directions for using our Screw Hole Punches 1.

Drill a hole for the bolt at least 1 mm bigger than the bolt diameter. We recommend you use our special size Multi Step drill Ref. 757777 shown on page 11. If the hole is too small the thread will be damaged.

2.

Insert the die with the bolt into the predrilled hole and screw on the punch.

3.

Slowly and evenly tighten the bolt with a spanner, ratchet or hydraulic press.

Important tips for use 1.

Always oil the punch well (prolongs the service life).

2.

Do not punch armour plate (shortens the service life). See the table below for the maximum plate thickness. These can be exceeded, but greater wear of the bolts will result.

3.

Do not punch the hole in one go. Stop tightening when the cutting points on the punch have started to cut into the material. Then undo the bolt and turn the punch through 90O. Now punch through the hole completely. This reduces the cutting pressure and the tensile stress on the bolt.

4.

Use a bolt with ball bearings. This substantially reduces the force required and the frictional resistance.

5.

When punching through thick plate, use the SPECIAL (S) version of the round hole puncher. This has a thicker bolt, which gives a greater cutting capacity. Thicker bolts do not bend or shear so easily. Since the bolt is the weakest point in the hole punch, the basic rule is: the thicker the bolt, the greater the cutting capacity.

6.

All the hole punches can be reground several times. Note, however, that the cutting points on the punches must always be exactly the same height.

Maximum sheet thickness for screw hole punches

Screw Hole Punch diameter range 10 - 15.2 mm round 16 - 38 mm round 39 - 50 mm round 51 - 115 mm round S 22.5 - S 45 mm round S 47 - S 61 mm round

Iron and steel Stainless steel Aluminium Copper Max material thickness Max material thickness Max material thickness Max material thickness 1.5 mm 1.0 mm 1.5 mm 1.5 mm 2.0 mm 1.2 mm 2.0 mm 2.0 mm 2.0 mm 1.5 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 3.5 mm 3.5 mm 3.0 mm 2.0 mm 3.5 mm 3.5 mm 4.0 mm 3.0 mm 4.0 mm 4.0 mm

35


Screw Hole Punches with ball bearings

Explanation of Table S = special punch with larger diameter screw for thicker material. For maximum thickness in different materials refer to the table on page 35. All these punches can be used in hydraulic equipment. Please ask for details. See page 37 for spare screws and ball bearings. Spare punches or matrixes cost 50% of the total list price.

Punch Size Ă˜ 10.0 mm 11.0 mm 12.0 mm 12.5 mm 12.5 mm 13.0 mm 14.0 mm 15.0 mm 15.2 mm 16.0 mm 16.5 mm 17.0 mm 18.0 mm 18.6 mm 19.0 mm 20.0 mm 20.5 mm 20.5 mm 21.0 mm 22.0 mm 22.5 mm S 22.5 mm 23.0 mm 24.0 mm 25.0 mm 25.5 mm 26.0 mm 27.0 mm 28.0 mm 28.3 mm S 28.3 mm 29.0 mm 30.0 mm S 30.0 mm 30.5 mm 32.0 mm S 32.5 mm 33.0 mm 34.0 mm 35.0 mm S 35.0 mm 36.0 mm 37.0 mm S 37.0 mm 38.0 mm S 38.0 mm 39.0 mm 40.0 mm S 40.0 mm S 40.5 mm 41.0 mm 42.0 mm 43.0 mm S 43.0 mm 44.0 mm 45.0 mm S 45.0 mm 46.0 mm 47.0 mm S 47.0 mm 48.0 mm 50.0 mm S 50.0 mm

PG Metric

PG 7 M12 x 1.5

PG 9 M16 x 1.5 PG 11 PG 13.5 M20 x 1.5

PG 16 PG 16

M25 x 1.5

PG 21 PG 21

M32 x 1.5

PG 29 PG 29

M40 x1.5

PG 36 PG 36

36

Screw Size + Ball Bearing M 6 x 40 - Mini M 6 x 40 - Mini M 6 x 40 - Mini M 6 x 40 - Mini M 6 x 40 - Mini M 6 x 40 - Mini M 8 x 1 x 40 Mini M 8 x 1 x 40 Mini M 8 x 1 x 40 Mini M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 16 x 1.5 x 55 - 51103 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 16 x 1.5 x 55 - 51103 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 16 x 1.5 x 55 - 51103 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 16 x 1.5 x 55 - 51103 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 16 x 1.5 x 55 - 51103 M 10 x 1.0 x 55 - 51100 M 10 x 1.0 x 55 - 51100 M 16 x 1.5 x 55 - 51103 M 10 x 1.0 x 55 - 51100 M 16 x 1.5 x 55 - 51103 M 12 x 1.5 x 70 - 51101 M 12 x 1.5 x 70 - 51101 M 16 x 1.5 x 70 - 51103 M 16 x 1.5 x 70 - 51103 M 12 x 1.5 x 70 - 51101 M 12 x 1.5 x 70 - 51101 M 12 x 1.5 x 70 - 51101 M 16 x 1.5 x 70 - 51103 M 12 x 1.5 x 70 - 51101 M 12 x 1.5 x 70 - 51101 M 16 x 1.5 x 70 - 51103 M 12 x 1.5 x 70 - 51101 M 12 x 1.5 x 70 - 51101 M 20 x 1.5 x 70 - 51104 M 12 x 1.5 x 70 - 51101 M 12 x 1.5 x 70 - 51101 M 20 x 1.5 x 70 - 51104

Max. material thickness 1.5 mm 1.5 mm 1.5 mm 1.5 mm 1.5 mm 1.5 mm 1.5 mm 1.5 mm 1.5 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 3.0 mm 2.0 mm 2.0 mm 3.0 mm 3.0 mm 2.0 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 2.0 mm 3.0 mm 2.0 mm 2.0 mm 4.0 mm 2.0 mm 2.0 mm 4.0 mm

Order No. 717100 717110 717120 717125 717125 717130 717140 717150 717152 717160 717165 717170 717180 717186 717190 717200 717205 717205 717210 717220 717225 727225 717230 717240 717250 717255 717260 717270 717280 717283 727283 717290 717300 727300 717305 717320 727325 717330 717340 717350 727350 717360 717370 727370 717380 727380 717390 717400 727400 727405 717410 717420 717430 727430 717440 717450 727450 717460 717470 727470 717480 717500 727500


Screw Hole Punches with ball bearings

Punch Size Ø S 50.5 mm 51.0 mm 52.0 mm 52.5 mm 54.0 mm S 54.0 mm 55.0 mm S 55.0 mm 57.0 mm 58.0 mm 59.0 mm 60.0 mm S 60.0 mm 60.5 mm 61.0 mm S 61.0 mm 62.0 mm 63.0 mm 63.5 mm 64.0 mm 65.0 mm 70.0 mm 73.0 mm 75.0 mm 80.0 mm 85.0 mm 89.0 mm 102.0 mm 115.0 mm

PG Metric M50 x 1.5

PG 42 PG 42

PG 48 PG 48

M63 x 1.5

Screw Size + Ball Bearing M 20 x 1.5 x 70 - 51104 M 16 x 1.5 x 80 - 51103 M 16 x 1.5 x 80 - 51103 M 16 x 1.5 x 80 - 51103 M 16 x 1.5 x 80 - 51103 M 20 x 1.5 x 80 - 51104 M 16 x 1.5 x 80 - 51103 M 20 x 1.5 x 80 - 51104 M 16 x 1.5 x 80 - 51103 M 16 x 1.5 x 80 - 51103 M 16 x 1.5 x 80 - 51103 M 16 x 1.5 x 80 - 51103 M 20 x 1.5 x 80 - 51104 M 16 x 1.5 x 80 - 51103 M 16 x 1.5 x 80 - 51103 M 20 x 1.5 x 80 - 51104 M 16 x 1.5 x 80 - 51103 M 20 x 1.5 x 80 - 51104 M 20 x 1.5 x 80 - 51104 M 20 x 1.5 x 80 - 51104 M 20 x 1.5 x 80 - 51104 M 20 x 1.5 x 90 - 51104 M 20 x 1.5 x 90 - 51104 M 20 x 1.5 x 90 - 51104 M 20 x 1.5 x 90 - 51104 M 20 x 1.5 x 90 - 51104 M 24 x 1.5 x 90 - 51105 M 24 x 1.5 x 90 - 51105 M 24 x 1.5 x 90 - 51105

Screw Size + Ball Bearing M 6 x 40 - Mini M 8 x 1.0 x 40 - Mini M 10 x 1.0 x 55 - 51100 M 12 x 1.5 x 70 - 51101 M 16 x 1.5 x 80 - 51103 M 20 x 1.5 x 80 - 51104 M 20 x 1.5 x 90 - 51104 M 24 x 1.5 x 90 - 51105 M 16 x 1.5 x 55 - 51103 M 16 x 1.5 x 70 - 51103 M 20 x 1.5 x 70 - 51104 M 20 x 1.5 x 80 - 51104

Spare screws complete with ball bearing

Max. material thickness 4.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 4.0 mm 3.0 mm 4.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 4.0 mm 3.0 mm 3.0 mm 4.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm 3.0 mm

Max. material thickness 10 - 13 mm 14 - 15.2 mm 16 - 38 mm 39 - 50 mm 51 - 62 mm 63 - 65 mm 66 - 85 mm 86 - 115 mm S 22.5 - S 38 mm S 40 - S 45 mm S 47 - S 50.5 mm S 54 - S 61 mm

Order No. 727505 717510 717520 717525 717540 727540 717550 727550 717570 717580 717590 717600 727600 717605 717610 727610 717620 717630 717635 717640 717650 717700 717730 717750 717800 717850 717890 771020 771150

Order No. 760640 760840 761055 761270 761680 762080 762090 762490 761655 761670 762070 762080

Spare ball bearings Bearing Internal Ø 6 mm 8 mm 10 mm 12 mm 16 mm 20 mm 24 mm

37

For screw Ø in mm M6 M 8 x 1.0 M 10 x 1.0 M 12 x 1.5 M 16 x 1.5 M 20 x 1.5 M 24 x 1.5

Serial No.

Order No.

Miniature Miniature 51100 51101 51103 51104 51105

770006 770008 770010 770012 770016 770020 770024


TCT Hole Saws

All you need to know about our Tungsten Carbide tipped hole saws 1. Tungsten Carbide tipped hole saws are general-purpose cutting tools and can be used on stainless steel up to 2 mm thick, carbon steels, cast iron, non-ferrous heavy metals and aluminium up to 4 mm thick, as well as on fibreglass, plastics, plaster, light building boards and wood. 2. The guide drill bits of our TCT hole saws are fitted with ejector springs, which ensure that the tungsten carbide teeth do not come into abrupt contact with the material.

How to use TCT hole saws 1. Centre punch the position of the hole and locate the tip of the drill bit on the centre punch mark. Then apply moderate pressure until the centring bit has drilled through the material. 2. When the tungsten carbide teeth come into contact with the material, apply light and consistent pressure as you continue to drill through.

Important notes on using TCT hole saws 1. TCT hole saws are not suitable for use with percussion power drills and should never be used without a centring drill bit. 2. Always ensure that the hole saw does not come into abrupt contact with the material and that it is always aligned horizontally with the material. Always ensure that the power drill is at right angles to the material as otherwise the tungsten carbide teeth may break. 3. Always use coolant/lubricating oil when working with metal. Observe the recommended drilling speeds (see below).

Recommended drilling speeds Based on satisfactory cooling and lubrication Material: Thickness: Ă˜ mm 15 - 16 17 - 18 19 - 20 21 - 22 23 - 24 25 - 26 27 - 28 29 - 30 31 - 32 33 - 34 35 - 36 37 - 38 39 - 40 41 - 42 43 - 44 45 - 46 47 - 48 49 - 50 51 - 52 53 - 54 55 - 56 57 - 58

Steel/ Cast Iron Up to 4 mm rpm 700 650 600 550 500 470 430 400 380 350 330 310 300 290 270 260 250 240 230 220 210 200

Stainless steel Up to 2 mm rpm 400 360 320 290 270 250 230 210 200 190 180 170 160 150 145 140 135 130 125 120 115 110

Soft Aluminium Up to 4 mm rpm 1080 1000 900 800 750 680 640 590 550 520 490 460 440 420 400 380 360 350 340 320 310 300

Material: Thickness: Ă˜ mm 59 - 60 61 - 62 63 - 64 65 - 66 67 - 68 69 - 70 71 - 72 73 - 74 75 - 76 77 - 78 79 - 80 81 - 82 83 - 84 85 - 88 89 - 92 93 - 96 97 - 100 101 - 104 105 - 108 109 - 112 113 - 116 117 - 120

38

Steel/ Cast Iron Up to 4 mm rpm 195 190 185 180 175 170 165 160 155 150 145 140 135 130 125 120 115 110 105 100 95 90

Stainless Steel Up to 2 mm rpm 105 100 100 95 95 90 90 85 85 80 80 80 75 75 70 70 65 65 60 60 55 55

Soft Aluminium Up to 4 mm rpm 290 280 270 260 255 250 245 240 235 230 225 220 215 205 195 185 175 165 160 155 150 145


TCT Hole Saws

Shallow Cut

One piece boring head and non slip shank complete with exchangeable HSS pilot drill and ejector spring.

For material up to 4 mm thick and a cutting depth up to 12 mm

Ø mm 15.0 15.2 16.0 16.5 17.0 18.0 18.6 19.0 20.0 20.5 20.5 21.0 22.0 22.5 23.0 24.0 25.0 25.5 26.0 27.0 28.0 28.3 29.0 30.0 31.0 32.0 32.5 33.0 34.0 35.0 36.0 37.0 38.0 39.0 40.0 40.5 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 50.5 51.0 52.0 53.0 54.0

Ø PG 9 5/8” M16x1.5 11/16” PG11 3/4” 25/32” PG 13.5 M20x1.5 13/16” 7/8” PG 16 15/16” 1” M25x1.5 1 1/16” PG 21 1 1/8” 1 3/16” 1 1/4” M32x1.5 1 5/16” 1 3/8” PG 29 1 1/2” 1 9/16” M40x1.5 1 5/8” 1 11/16” 1 3/4” 1 13/16” PG 36 1 7/8” M50x1.5 2“ 2 1/16” PG 42

Order No. 910150 910152 910160 910165 910170 910180 910186 910190 910200 910205 910205 910210 910220 910225 910230 910240 910250 910255 910260 910270 910280 910283 910290 910300 910310 910320 910325 910330 910340 910350 910360 910370 910380 910390 910400 910405 910410 910420 910430 910440 910450 910460 910470 910480 910490 910500 910505 910510 910520 910530 910540

Ø mm 55.0 56.0 57.0 58.0 59.0 60.0 61.0 62.0 63.0 63.5 64.0 65.0 66.0 67.0 68.0 69.0 70.0 71.0 72.0 73.0 74.0 75.0 76.0 77.0 78.0 79.0 80.0 81.0 82.0 83.0 84.0 85.0 86.0 87.0 88.0 89.0 90.0 91.0 92.0 93.0 94.0 95.0 96.0 97.0 98.0 99.0 100.0 102.0 105.0 110.0 115.0 120.0

Ø 2 3/16” 2 1/4” PG 48

M63x1.5 2 1/2” 2 9/16” 2 5/8” 2 3/4” 2 7/8” 3” 3 1/8”

3 1/4” 3 3/8” 3 1/2” 3 5/8” 3 3/4”

3 15/16” 4” 4 1/8” 4 5/16” 4 1/2” 4 3/4”

Order No. 910550 910560 910570 910580 910590 910600 910610 910620 910630 910635 910640 910650 910660 910670 610680 910690 910700 910710 910720 910730 910740 910750 910760 910770 910780 910790 910800 910810 910820 910830 910840 910850 910860 910870 910880 910890 910900 910910 910920 910930 910940 910950 910960 910970 910980 910990 911000 911020 911050 911100 911150 911200

Spare HSS pilot drills Size Ø mm 6 8

Suitable for hole saw 15 - 60 mm 61 - 120 mm

39

Order No. 916052 918052

Shank Sizes 15.0 - 22.5 mm Ø = 9 mm 23.0 - 59.0 mm Ø = 11 mm 60.0 - 120.0 mm Ø = 13 mm


TCT Hole Saws

Deep Cut

One piece boring head and non slip shank complete with exchangeable HSS pilot drill and ejector spring.

For material up to 4 mm thick and a cutting depth from 35 mm up to 60 mm

Ø mm 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 33.0 34.0 35.0 36.0 37.0 38.0 39.0 40.0 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 51.0 52.0 53.0 54.0 55.0 56.0 57.0 58.0 59.0 60.0 61.0

Ø 5/8” 11/16” 3/4” 25/32” 13/16” 7/8” 15/16” 1” 1 1/16” 1 1/8” 1 3/16” 1 1/4” 1 5/16” 1 3/8” PG 29 1 1/2” 1 9/16” 1 5/8” 1 11/16” 1 3/4” 1 13/16” PG 36 1 7/8” 2“ 2 1/16” PG 42 2 3/16” 2 1/4” PG 48

Order No. 920160 920170 920180 920190 920200 920210 920220 920230 920240 920250 920260 920270 920280 920290 920300 920310 920320 920330 920340 920350 920360 920370 920380 920390 920400 920410 920420 920430 920440 920450 920460 920470 920480 920490 920500 920510 920520 920530 920540 920550 920560 920570 920580 920590 920600 920610

Ø mm 62.0 63.0 64.0 65.0 66.0 67.0 68.0 69.0 70.0 71.0 72.0 73.0 74.0 75.0 76.0 77.0 78.0 79.0 80.0 81.0 82.0 83.0 84.0 85.0 86.0 87.0 88.0 89.0 90.0 91.0 92.0 93.0 94.0 95.0 96.0 97.0 98.0 99.0 100.0

Ø 2 1/2” 2 9/16” 2 5/8” 2 3/4” 2 7/8” 3” 3 1/8”

3 1/4” 3 3/8” 3 1/2” 3 5/8” 3 3/4”

3 15/16”

Order No. 920620 920630 920640 920650 920660 920670 920680 920690 920700 920710 920720 920730 920740 920750 920760 920770 920780 920790 920800 920810 920820 920830 920840 920850 920860 920870 920880 920890 920900 920910 920920 920930 920940 920950 920960 920970 920980 920990 921000

Shank Sizes 16.0 - 22.0 mm Ø = 9 mm 23.0 - 59.0 mm Ø = 11 mm 60.0 - 100.0 mm Ø = 13 mm

Spare HSS pilot drills Size Ø mm 6 8

Suitable for hole saw 16 - 60 mm 61 - 100 mm

40

Order No. 926077 928104

Cutting depths: 16.0 - 60.0 mm Ø = 35 mm 61.0 - 100.0 mm Ø = 60 mm




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