This work is copyright. Apart from any use permitted under the Copyright Act 1968, no part may be reproduced by any process without the prior written permission of the user. Cover Image: Finished prototypes, Conceptual Maquette Studies, 2018.
1.1. PART A:
Construction period, 20th February - 22th February
1.1.1
1.1.2
1.1.3
1.1.4
Figure 1.1.1: Removing plaster from form box. Figure 1.1.2: Removing void formers. Figure 1.1.3: Marquette I with void formers (inc. broken pieces). Figure 1.1.4: Marquette I with void formers.
Fabrication Duration:
1.1. PART A
Construction period, 20th February - 22nd February
Creating volumes Mixing plaster with water Pouring plaster Plaster curing time Removing void formers Cleaning up
Comment and Observation: : 80 mins : 5 mins : 2 mins : 42 hours : 50 mins : 10 mins
The ratio of plaster to water estimated to be 1 to 1 ratio which might cuase the plaster piece to break easily. The curing time for the marqutte is 42 hours (approximately 2 days). The void volumes tend to float to the mixture surface and the end result is unpredictable.
Total production duration : 147 mins + 42 hrs curing time
44 hours 27 mins (include curing time)
Conceptual Maquette Studies / 1-2
1.1.5
1.1.6
1.1.7
1.1.8
This page is intentionally left blank
Figure 1.1.5: Finished Marquette I - front view. Figure 1.1.6: Finished Marquette I - side view. Figure 1.1.7: Finished Marquette I - top view. Figure 1.1.8: Finished Marquette I - perspective.
1.2. PART B:
Construction period, 20th February - 28th February
MARQUETTE
PLASTER
FOAM BOX
STYROFOAM MODEL
Construction process: PART A.1
PART A.2
PART A.4
Conceptual study using wireframe 20 minutes
3D modelling & producing assembling templates. 110 minutes
Print template. 5 minutes
Construct styrofoam model using hot wire cutter. 180 minutes
YES :(
PART B.1
PART B.2
PART D.1
PART D.2
PART E.1
Clean the interior of the foam box 5 minutes
Assemble the foam box together 5 minutes
Attach the styrofoam model to the foam box. 10 minutes
Pour the mixture into the foam box. 7 minutes
Does the Styrofoam model float away?
PART C.1
PART C.2
Measure the plaster and water using bucket(s) 5 minutes
Mix and stir gently till the plaster are completely dissolved
PART F.1
PART F.2
PART F.3
PART F.4
Tap the foam box allowing air bubble to escape 5 minutes
Remove Marquette from foam box 10 minutes
Apply acetone to Marquette to dissolve styrofoam 30 minutes
Allow the Marquette fully dry by elevating it 180 minutes
PART A.3
NO :)
Figure 1.2.0: Overall construction workflow of Marquette II.
Method(s) and materials: Plaster to water ratio Curing time (plaster) Styrofoam model joinery Solvent used Weight (kg)
Comment and Observation: : 4 to 3 : 23 hours : PVA glue (first attempt) + Screws (second attempt) : Acetone : 1.80 kg (first attempt) 1.61 kg (second attempt)
Fabrication Duration:
1.2. PART B
Construction period, 20th February - 28th February
Measuring stereotomic space: 30 mins Creating assembling module : 80 mins Cutting styrofoam model : 180 mins Mixing plaster with water : 5 mins Taping foam box : 2 mins Pouring plaster : 2 mins Plaster curing time : 23 hours Disolving styrofoam : 30 mins Cleaning up : 10 mins Total construction duration : 339 mins + 23 hrs curing time
• The ratio of plaster to water is four to three, the marquette are holding together stronger. • The quality of the solid styrofoam model for the first attempt is unprecise and rough causing the finished marquette to have an uneven, rougher texture. Furthermore the styrofoam model was floating around even though is secured with masking tape. • The styrofoam model is screwed to the foam box for second attempt to avoid floating around. • The styrofoam model is cut more precies and clean for the second attempt.
28 hours 39 mins (include curing time) Conceptual Maquette Studies / 2-2
1.2.1
1.2.2
1.2.3
1.2.4
Figure 1.2.1: Fire-isolated staircase - Advanced Engineering Building UQ Figure 1.2.2: Rough 3D modelling in Sketchup. Figure 1.2.3: Documentation in Revit. Figure 1.2.4: Producing assembling modules.
1.2.5
1.2.6
1.2.7
1.2.8
Figure 1.2.5: Cutting assembling module using Stanley knife. Figure 1.2.6: Placing plank perpendicular to the hot wire cutter. Figure 1.2.7: Secure plank on the hot wire cutter machine. Figure 1.2.8: Cutting styrofoam model using hot wire cutter.
1.2.9
1.2.10
1.2.13
1.2.14
1.2.11
1.2.12
1.2.15
1.2.16
Figure 1.2.9: Styrofoam module B - First Attempt. Figure 1.2.10: Styrofoam module A - First Attempt. Figure 1.2.11: Adding masking tape on the side of the foam box - First Attempt. Figure 1.2.12: Placing the styrofoam module into foam box - First Attempt.
Figure 1.2.13: Screw the styrofoam model to the foam box - Second Attempt. Figure 1.2.14: Insert Styrofoam module C into the foam box. Figure 1.2.15: Taping the foam box. Figure 1.2.16: Mixing four parts plaster and three parts water.
1.2.17
1.2.18
1.2.21
1.2.22
1.2.19
1.2.20
1.2.23
1.2.24
Figure 1.2.17: Pouring the mixture to the foam box. Figure 1.2.18: Adding weights onto of the foam box. Figure 1.2.19: Removing the weights. Figure 1.2.20: Unscrew the foam box.
Figure 1.2.21: Removing masking tape from the foam box. Figure 1.2.22: Removing large chunk of styrofoam using Stanley knife. Figure 1.2.23: Applying acetone to the styrofoam. Figure 1.2.24: Finished Marquette II - perspective.
1.3. PART C:
Construction period, 22nd February - 28th February
MARQUETTE
PLASTER
FOAM BOX
STYROFOAM MODEL
Construction process:
refer to figure 1.3.6
PART A.1
PART A.2
Conceptual study using wireframe 20 minutes
Construct styrofoam model using glue or nails. 110 minutes
PART B.1
PART B.2
PART D.1
PART D.2
PART E.1
Clean the interior of the foam box 5 minutes
Assemble the foam box together 5 minutes
Attach the styrofoam model to the foam box. 10 minutes
Pour the mixture into the foam box. 7 minutes
Does the Styrofoam model fall apart?
PART C.1
PART C.2
Measure the plaster and water using bucket(s) 5 minutes
Mix and stir gently till the plaster are completely dissolved
PART F.1
PART F.2
PART F.3
PART F.4
Tap the foam box allowing air bubble to escape 5 minutes
Remove Marquette from foam box 10 minutes
Apply acetone to Marquette to dissolve styrofoam 10 minutes
Allow the Marquette fully dry by elevating it 180 minutes
YES :(
NO :)
Figure 1.3.0: Overall construction workflow of Marquette III.
Method(s) and materials: Plaster to water ratio Curing time (plaster) Styrofoam model joinery Solvent used Weight (kg)
Comment and Observation: : 4 to 3 : 24 hours : PVA glue (first attempt) + Nails (second attempt) : Acetone : 4.73 kg (first attempt - two pour) 3.21 kg (second attempt - single pour)
Fabrication Duration:
1.3. PART C
Construction period, 22nd February - 28th February
Stereotomic study Create 3D cad model Cutting styrofoam model Mixing plaster with water Taping foam box Pouring plaster Plaster curing time Disolving styrofoam Cleaning up Total construction duration
: 20 mins : 10 mins : 100 mins : 5 mins : 2 mins : 5 mins : 23 hours : 10 mins : 15 mins : 167 mins + 23 hrs curing time
• Four parts of plaster and three parts of water are used, the plaster are holding together stronger. • It does requred secound pour of plaster. Regarding the first attempt, the styrofoam model seem to be broken apart while pouring the plaster (refer to figure 1.2.6). • Additional nails are used to further strengthen the styrofoam joints and attached to the foam box. • The styrofoam models are purposely design to be expose to surface so acetone can be easily applied to the styrofoam.
25 hours 47 mins (include curing time) Conceptual Maquette Studies / 3-2
1.3.1
1.3.2
1.3.3
1.3.4
Figure 1.3.1: Conceptual study from Marqutte I. Figure 1.3.2: Conceptual study from Marqutte I. Figure 1.3.3: Styrofoam model of abstract model. Figure 1.3.4: Styrofoam model of abstract model.
1.3.5
1.3.6
1.3.7
1.3.8
Figure 1.3.5: Fill gaps in the Styrofoam joints. Figure 1.3.6: Styrofoam model float to surface - First Attempt. Figure 1.3.7: Styrofoam model is screwed to the foam box - Second Attempt. Figure 1.3.8: Mixing four parts of plaster and three parts of water.
1.3.9
1.3.10
1.3.11
1.3.12
Figure 1.3.9: Pouring mixture into the foam box. Figure 1.3.10: Allow air bubble to escape by tapping the foam box. Figure 1.3.11: Elevated the foam box. Figure 1.3.12: Remove screws from foam box.
1.3.13
1.3.14
1.3.15
1.3.16
Figure 1.3.13: Remove Marquette III from foam box. Figure 1.3.14: Dry off Marquette III by elevating the plaster. Figure 1.3.15: Apply acetone to dissolve the Styrofoam model. Figure 1.3.16: Finished Marquette III.
notes:
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E ABO V HANG OVER
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THIS DRAWINGS IS AN UNCONTROLLED COPY. UNLESS NOTED OTHERWISE.
*Thickness: 104mm
MODULE C2-R Scale: 1 : 2
15
90
140
3 CD406
47
120
3
+61 402 578 308 Zelman Cowen Building Studio 481, St. Lucia Brisbane Qld 4067 Australia project
BUILDING THE VOID
2 CD406
MODULE C2-L2 Scale: 1 : 2
*Thickness: 104mm
client
MR. KIM BABER
Copyright by author. This drawing or parts therefore may not be reproduced for any purpose without the consent of author.
drawing title
MODULE C2
scale 1:2
s4351729
drawn
approved
project number
drawing number
issue
180101
CD406
LWW
C
ORIGINAL PAPER SIZE A3 - 420 x 297mm
PLOT FILE RECORD: I:\[ARCH7008] p1.rvt
170
STARTER EXERCISE - WEEK 1
notes:
1. DO NOT SCALE DRAWINGS. WRITTEN DIMENSIONS GOVERN. 2. ALL DIMENSIONS ARE IN MILLIMETRES UNLESS NOTED OTHERWISE. 3. ALL DIMENSIONS SHALL BE VERIFIED ON SITE BEFORE PROCEEDING WITH THE WORK. DRAFTMEN SHALL BE NOTIFIED IN WRITING OF ANY DISCREPANCIES. 4. THIS DRAWING MUST BE READ IN CONJUNCTION WITH ALL RELEVANT CONTRACTS, SPECIFICATIONS AND DRAWINGS. 5. REFER TO STRUCTURAL ENGINEERS AND FABRICATORS DRAWINGS FOR RELEVANT SPECIFICATION. THIS DRAWINGS IS AN UNCONTROLLED COPY. UNLESS NOTED OTHERWISE. ISSUE A B C
86 47
39
47
16 10
D
C
B
A
R 141
*Thickness: 12mm
MODULE D1-L Scale: 1 : 2
*Thickness: 12mm 1 CD407
MODULE D1-R Scale: 1 : 2
3 CD407
MODULE ELEVATION Scale: 1 : 2
+61 402 578 308 Zelman Cowen Building Studio 481, St. Lucia Brisbane Qld 4067 Australia project
BUILDING THE VOID STARTER EXERCISE - WEEK 1
client
MR. KIM BABER
Copyright by author. This drawing or parts therefore may not be reproduced for any purpose without the consent of author.
drawing title
MODULE D1 & ELEVATION
scale 1:2
s4351729
drawn
approved
project number
drawing number
issue
180101
CD407
LWW
C
ORIGINAL PAPER SIZE A3 - 420 x 297mm
PLOT FILE RECORD: I:\[ARCH7008] p1.rvt
141
248
248
107
D
107
104
ISSUE PURPOSE / STATUS REV WORKSHOP 1- MARQUETTES WORKSHOP 2 - CASTING WORKSHOP 3 - INFORMAL PINUP
36
D
2 CD407
12
83
DATE 20 FEB 18 27 FEB 18 06 MAR 18
notes:
1. DO NOT SCALE DRAWINGS. WRITTEN DIMENSIONS GOVERN. 2. ALL DIMENSIONS ARE IN MILLIMETRES UNLESS NOTED OTHERWISE. 3. ALL DIMENSIONS SHALL BE VERIFIED ON SITE BEFORE PROCEEDING WITH THE WORK. DRAFTMEN SHALL BE NOTIFIED IN WRITING OF ANY DISCREPANCIES. 4. THIS DRAWING MUST BE READ IN CONJUNCTION WITH ALL RELEVANT CONTRACTS, SPECIFICATIONS AND DRAWINGS. 5. REFER TO STRUCTURAL ENGINEERS AND FABRICATORS DRAWINGS FOR RELEVANT SPECIFICATION. THIS DRAWINGS IS AN UNCONTROLLED COPY. UNLESS NOTED OTHERWISE.
CD502 003
ISSUE A B C
DATE 20 FEB 18 27 FEB 18 06 MAR 18
ISSUE PURPOSE / STATUS REV WORKSHOP 1- MARQUETTES WORKSHOP 2 - CASTING WORKSHOP 3 - INFORMAL PINUP
002 CD502
004 CD502
+61 402 578 308 Zelman Cowen Building Studio 481, St. Lucia Brisbane Qld 4067 Australia project
001 CD502
BUILDING THE VOID STARTER EXERCISE - WEEK 1
client
MR. KIM BABER
PERSPECTIVE VIEW Scale:
002 CD501
CONCEPTUAL MODEL PLAN Scale: 1 : 15
drawing title
CONCEPTUAL MODEL - PLAN
1 : 15
scale
s4351729
drawn
approved
project number
drawing number
issue
180101
CD501
LWW
C
ORIGINAL PAPER SIZE A3 - 420 x 297mm
PLOT FILE RECORD: I:\[ARCH7008] p1.rvt
001 CD501
Copyright by author. This drawing or parts therefore may not be reproduced for any purpose without the consent of author.
notes:
1. DO NOT SCALE DRAWINGS. WRITTEN DIMENSIONS GOVERN. 2. ALL DIMENSIONS ARE IN MILLIMETRES UNLESS NOTED OTHERWISE. 3. ALL DIMENSIONS SHALL BE VERIFIED ON SITE BEFORE PROCEEDING WITH THE WORK. DRAFTMEN SHALL BE NOTIFIED IN WRITING OF ANY DISCREPANCIES. 4. THIS DRAWING MUST BE READ IN CONJUNCTION WITH ALL RELEVANT CONTRACTS, SPECIFICATIONS AND DRAWINGS. 5. REFER TO STRUCTURAL ENGINEERS AND FABRICATORS DRAWINGS FOR RELEVANT SPECIFICATION. THIS DRAWINGS IS AN UNCONTROLLED COPY. UNLESS NOTED OTHERWISE. ISSUE A B C
DATE 20 FEB 18 27 FEB 18 06 MAR 18
ISSUE PURPOSE / STATUS REV WORKSHOP 1- MARQUETTES WORKSHOP 2 - CASTING WORKSHOP 3 - INFORMAL PINUP
GROUND LEVEL 0.000 001 CD502
FRONT ELEVATION Scale: 1 : 20
002 CD502
SIDE ELEVATION 1 Scale: 1 : 20
+61 402 578 308 Zelman Cowen Building Studio 481, St. Lucia Brisbane Qld 4067 Australia
GROUND LEVEL 0.000
project
BUILDING THE VOID STARTER EXERCISE - WEEK 1
BACK ELEVATION Scale: 1 : 20
004 CD502
SIDE ELEVATION 2 Scale: 1 : 20
client
MR. KIM BABER
Copyright by author. This drawing or parts therefore may not be reproduced for any purpose without the consent of author.
drawing title
CONCEPTUAL MODEL - ELEVATIONS
scale
1 : 20
s4351729
drawn
approved
project number
drawing number
issue
180101
CD502
LWW
C
ORIGINAL PAPER SIZE A3 - 420 x 297mm
PLOT FILE RECORD: I:\[ARCH7008] p1.rvt
003 CD502
20
96
147
1
95
2
66
3
78
47
4
111
5
75
6
81
7
8
148
112
67
55
120
57
53
148
112
67
55
120
57
53
ELEVATION 1
20
78
1
2
3
84
4
5
6
7
8
104
102
100
93
81
72
72
104
102
100
93
81
72
72
ELEVATION 2
20
84
1
2
3
102
4
5
6
7
8
102
85
99
85
73
90
100
102
85
99
85
73
90
100
ELEVATION 3
20
102
1
2
96
3
147
4
95
5
66
6
47
7
8
111
75
81
ELEVATION 4 ISSUE A
DATE 20 FEB 18
ISSUE PURPOSE / STATUS WORKSHOP 1- MARQUETTES
B
27 FEB 18
WORKSHOP 2 - CASTING
C
06 MAR 18
WORKSHOP 3 - INFORMAL PINUP
PREP
REV
** RECORDS OF APPROVAL FOR THE LATEST PURPOSE OF ISSUE ARE NOTED IN THE PROJECT TIMELINE. PLOT FILE RECORD I:\[ARCH7008] p1.rvt
notes
team members
project
1. DO NOT SCALE DRAWINGS. WRITTEN DIMENSIONS GOVERN. 2. ALL DIMENSIONS ARE IN MILLIMETRES UNLESS NOTED OTHERWISE. 3. ALL DIMENSIONS SHALL BE VERIFIED ON SITE BEFORE PROCEEDING WITH THE WORK. DRAFTMEN SHALL BE NOTIFIED IN WRITING OF ANY DISCREPANCIES. 4. THIS DRAWING MUST BE READ IN CONJUNCTION WITH ALL RELEVANT CONTRACTS, SPECIFICATIONS AND DRAWINGS. 5. REFER TO STRUCTURAL ENGINEERS AND FABRICATORS DRAWINGS FOR RELEVANT SPECIFICATION.
s4351729
BUILDING THE VOID
drawing title
CONCEPTUAL MODEL MODULE
STARTER EXERCISE - WEEK 1
+61 402 578 308 Zelman Cowen Building Studio 481, St. Lucia Brisbane Qld 4067 Australia
client
scale 1:2
s4351729
drawn
approved
Copyright by r-ki. This drawing or parts therefore may not be reoroduced for any purpose without the consent of r-ki.
project number
drawing number
issue
MR. KIM BABER
180101
CD503
LWW
C
End of the report. Thank you.
Copyright by author(s). This document or parts therefore may not be reproduced or published for any purpose without the consent of author (s).