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Pipeline Safety 49 CFR Parts 186-199 Including: Operator Qualification Protocols Operator Qualification FAQs

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What makes RegLogic unique? Quick Reference Color-coded section number for fast reference Recent Changes

199.100 Drug And Alcohol Testing 199.100 199.100

199.101

199.109

Bold text and italics for subparts 199

Outline format with indenting lets you find exactly what you need without confusion Bracketed revisions in outline format Easy-to-use index, including page numbers in color and section numbers for easy access Other Regulated Materials (ORM-D) Definitions 173.144 299 Exceptions 173.156 301 Marking 172.316 228 Packing Group Assignment 173.145 299

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Recent Changes Symbol Key Symbol

(1) This is sample changed text [§178.X(a)(1)]

Change Information has been updated in the last year.

The symbols surrounding the text indicate updated texts since the last year.

The diamond symbol precedes any information that has been updated since the last edition. Where multiple changes have occurred, three diamond symbols on the left begin updated regulations and three diamond symbols on the right end the updated regulations.

Recent changes in regulations: September 25, 2013 (Federal Register Volume 78, No. 186)

[RIN 2137-AE92]

Parts190, 192, 193, 195, and 199 have been amended to update the administrative civil penalty maximums for violation of the safety standards to reflect current law, to update the informal hearing and adjudication process for pipeline enforcement matters to reflect current law, and to make other technical corrections and updates to certain administrative procedures. The amendments do not impose any new operating, maintenance, or other substantive requirements on pipeline owners or operators.


TOC Table of Contents

Table of Contents Part 190

Part 191

Part 192

Part 193

Pipeline Safety Programs And Rulemaking Procedures

Part 194 1

Transportation Of Natural And Other Gas By Pipeline; Annual Reports, Incident Reports, And Safety-Related Condition Reports 13 Transportation Of Natural And Other Gas By Pipeline: Minimum Federal Safety Standards Liquefied Natural Gas Facilities: Federal Safety Standards

Part 195

Part 198

Part 199 17

Response Plans For Onshore Oil Pipelines

83

Transportation Of Hazardous Liquids By Pipeline

89

Regulations For Grants To Aid State Pipeline Safety Programs

125

Drug And Alcohol Testing 127

Addendum

135

Index

143

73

TOC

i


Part 195 – Transportation Of Hazardous Liquids By Pipeline

Part 195 – Transportation Of Hazardous Liquids By Pipeline

§195.303

Authority: 49 U.S.C. 5103, 60102, 60104, 60108, 60109, 60116, 60118, and 60137; and 49 CFR 1.53. Source: Amdt. 195-22, 46 FR 38360, July 27, 1981, unless otherwise noted. Editorial Note: Nomenclature changes to part 195 appear at 71 FR 33409, June 9, 2006.

Subpart A – General

89

§195.0 §195.1 §195.2 §195.3 §195.4

89 89 90 91

§195.5 §195.6 §195.8 §195.9 §195.10 §195.11 §195.12

Scope. Which pipelines are covered by this Part? Definitions. Incorporation by reference. Compatibility necessary for transportation of hazardous liquids or carbon dioxide. Conversion to service subject to this part. Unusually Sensitive Areas (USAs). Transportation of hazardous liquid or carbon dioxide in pipelines constructed with other than steel pipe. Outer continental shelf pipelines. Responsibility of operator for compliance with this part. What is a regulated rural gathering line and what requirements apply? What requirements apply to low-stress pipelines in rural areas?

93 93 93 95 95 95 95 95

97

§195.48 §195.49 §195.50 §195.52 §195.54 §195.55 §195.56 §195.57 §195.58 §195.59 §195.60 §195.63 §195.64

97 97 97 97 97 97 98 98 98 98 98 98 98

Scope. Annual report. Reporting accidents. Immediate notice of certain accidents. Accident reports. Reporting safety-related conditions. Filing safety-related condition reports. Filing offshore pipeline condition reports. Report submission requirements. Abandonment or deactivation of facilities. Operator assistance in investigation. OMB control number assigned to information collection. National Registry of Pipeline and LNG Operators.

Subpart C – Design Requirements §195.100 §195.101 §195.102 §195.104 §195.106 §195.108 §195.110 §195.111 §195.112 §195.114 §195.116 §195.118 §195.120 §195.122 §195.124 §195.126 §195.128 §195.130 §195.132 §195.134

Scope. Qualifying metallic components other than pipe. Design temperature. Variations in pressure. Internal design pressure. External pressure. External loads. Fracture propagation. New pipe. Used pipe. Valves. Fittings. Passage of internal inspection devices. Fabricated branch connections. Closures. Flange connection. Station piping. Fabricated assemblies. Design and construction of aboveground breakout tanks. CPM leak detection.

99 99 99 99 99 99 100 100 100 100 100 100 100 100 101 101 101 101 101 101 101

Subpart D – Construction

101

§195.200 §195.202 §195.204 §195.205

101 101 101

§195.206 §195.207 §195.208 §195.210 §195.212 §195.214 §195.216 §195.222 §195.224 §195.226 §195.228 §195.230 §195.234 §195.246 §195.248 §195.250 §195.252 §195.254 §195.256 §195.258 §195.260 §195.262 §195.264 §195.266

Scope. Compliance with specifications or standards. Inspection — general. Repair, alteration and reconstruction of aboveground breakout tanks that have been in service. Material inspection. Transportation of pipe. Welding of supports and braces. Pipeline location. Bending of pipe. Welding procedures. Welding: Miter joints. Welders: Qualification of welders. Welding: Weather. Welding: Arc burns. Welds and welding inspection: Standards of acceptability. Welds: Repair or removal of defects. Welds: Nondestructive testing. Installation of pipe in a ditch. Cover over buried pipeline. Clearance between pipe and underground structures. Backfilling. Above ground components. Crossing of railroads and highways. Valves: General. Valves: Location. Pumping equipment. Impoundment, protection against entry, normal/emergency venting or pressure/vacuum relief for aboveground breakout tanks. Construction records.

101 101 101 102 102 102 102 102 102 102 102 102 102 102 103 103 103 103 103 103 103 103 103 103 104

Subpart E – Pressure Testing

104

§195.300 §195.302

104 104

Scope. General requirements.

The denotes information updated in the last year.

Risk-based alternative to pressure testing older hazardous liquid and carbon dioxide pipelines. Test pressure. Testing of components. Test medium. Pressure testing aboveground breakout tanks. Testing of tie-ins. Records.

104 105 105 105 106 106 106

Subpart F – Operation and Maintenance

106

§195.400 §195.401 §195.402 §195.403 §195.404 §195.405 §195.406 §195.408 §195.410 §195.412 §195.413

Scope. General requirements. Procedural manual for operations, maintenance, and emergencies. Emergency response training. Maps and records. Protection against ignitions and safe access/egress involving floating roofs. Maximum operating pressure. Communications. Line markers. Inspection of rights-of-way and crossings under navigable waters. Underwater inspection and reburial of pipelines in the Gulf of Mexico and its inlets. §195.420 Valve maintenance. §195.422 Pipeline repairs. §195.424 Pipe movement. §195.426 Scraper and sphere facilities. §195.428 Overpressure safety devices and overfill protection systems. §195.430 Firefighting equipment. §195.432 Inspection of in-service breakout tanks. §195.434 Signs. §195.436 Security of facilities. §195.438 Smoking or open flames. §195.440 Public awareness. §195.442 Damage prevention program. §195.444 CPM leak detection. §195.446 Control room management. High Consequence Areas §195.450 Definitions. Pipeline Integrity Management §195.452 Pipeline integrity management in high consequence areas.

106 106 106 107 108 108 108 108 108 109

Subpart G – Qualification of Pipeline Personnel

115

§195.501 §195.503 §195.505 §195.507 §195.509

115 115 115 116 116

Scope. Definitions. Qualification program. Recordkeeping. General.

109 109 109 109 109 109 109 110 110 110 110 110 110 111 111 112 112 112 112

Subpart H – Corrosion Control

116

§195.551 §195.553 §195.555 §195.557 §195.559 §195.561 §195.563 §195.565 §195.567

116 116 116 116 116 116 116 117

§195.569 §195.571 §195.573 §195.575 §195.577 §195.579 §195.581 §195.583 §195.585 §195.587 §195.588 §195.589 Appendix A Appendix B Appendix C

What do the regulations in this subpart cover? What special definitions apply to this subpart? What are the qualifications for supervisors? Which pipelines must have coating for external corrosion control? What coating material may I use for external corrosion control? When must I inspect pipe coating used for external corrosion control? Which pipelines must have cathodic protection? How do I install cathodic protection on breakout tanks? Which pipelines must have test leads and what must I do to install and maintain the leads? Do I have to examine exposed portions of buried pipelines? What criteria must I use to determine the adequacy of cathodic protection? What must I do to monitor external corrosion control? Which facilities must I electrically isolate and what inspections, tests, and safeguards are required? What must I do to alleviate interference currents? What must I do to mitigate internal corrosion? Which pipelines must I protect against atmospheric corrosion and what coating material may I use? What must I do to monitor atmospheric corrosion control? What must I do to correct corroded pipe? What methods are available to determine the strength of corroded pipe? What standards apply to direct assessment? What corrosion control information do I have to maintain? Delineation Between Federal and State Jurisdiction — Statement of Agency Policy and Interpretation Risk-Based Alternative to Pressure Testing Older Hazardous Liquid and Carbon Dioxide Pipelines Guidance for Implementation of an Integrity Management Program

117 117 117 117 117 118 118 118 118 118 118 118 119 119 120 121

Subpart A – General §195.0

Scope.

This part prescribes safety standards and reporting requirements for pipeline facilities used in the transportation of hazardous liquids or carbon dioxide.[§195.0] [Amdt. 195-45, 56 FR 26925, June 12, 1991]

§195.1

Which pipelines are covered by this Part?

(a) Covered. Except for the pipelines listed in paragraph (b) of this Section, this Part applies to pipeline facilities and the transportation of hazardous liquids or carbon dioxide associated with those facilities in or affecting interstate or foreign commerce, including

89

195 Transportation Of Hazardous Liquids By Pipeline

Subpart B – Annual, Accident, and Safety-Related Condition Reporting

§195.304 §195.305 §195.306 §195.307 §195.308 §195.310

§195.1 (a)


§195.2

Part 195 – Transportation Of Hazardous Liquids By Pipeline pipeline facilities on the Outer Continental Shelf (OCS). Covered pipelines include, but are not limited to:[§195.1(a)] (1) Any pipeline that transports a highly volatile liquid;[§195.1(a)(1)] (2) Any pipeline segment that crosses a waterway currently used for commercial navigation;[§195.1(a)(2)] (3) Except for a gathering line not covered by paragraph (a)(4) of this Section, any pipeline located in a rural or non-rural area of any diameter regardless of operating pressure;[§195.1(a)(3)] (4) Any of the following onshore gathering lines used for transportation of petroleum:[§195.1(a)(4)] (i) A pipeline located in a non-rural area; [§195.1(a)(4)(i)] (ii) A regulated rural gathering line as provided in §195.11; or [§195.1(a)(4)(ii)]

(iii) A pipeline located in an inlet of the Gulf of Mexico as provided in §195.413.[§195.1(a)(4)(iii)] (b) Excepted. This Part does not apply to any of the following: [§195.1(b)]

(1) Transportation of a hazardous liquid transported in a gaseous state;[§195.1(b)(1)] (2) Transportation of a hazardous liquid through a pipeline by gravity;[§195.1(b)(2)] (3) Transportation of a hazardous liquid through any of the following low-stress pipelines:[§195.1(b)(3)] (i) A pipeline subject to safety regulations of the U.S. Coast Guard; or[§195.1(b)(3)(i)] (ii) A pipeline that serves refining, manufacturing, or truck, rail, or vessel terminal facilities, if the pipeline is less than one mile long (measured outside facility grounds) and does not cross an offshore area or a waterway currently used for commercial navigation;[§195.1(b)(3)(ii)] (4) Transportation of petroleum through an onshore rural gathering line that does not meet the definition of a “regulated rural gathering line” as provided in §195.11. This exception does not apply to gathering lines in the inlets of the Gulf of Mexico subject to §195.413;[§195.1(b)(4)] (5) Transportation of hazardous liquid or carbon dioxide in an offshore pipeline in state waters where the pipeline is located upstream from the outlet flange of the following farthest downstream facility: The facility where hydrocarbons or carbon dioxide are produced or the facility where produced hydrocarbons or carbon dioxide are first separated, dehydrated, or otherwise processed;[§195.1(b)(5)] (6) Transportation of hazardous liquid or carbon dioxide in a pipeline on the OCS where the pipeline is located upstream of the point at which operating responsibility transfers from a producing operator to a transporting operator;[§195.1(b)(6)] (7) A pipeline segment upstream (generally seaward) of the last valve on the last production facility on the OCS where a pipeline on the OCS is producer-operated and crosses into state waters without first connecting to a transporting operator's facility on the OCS. Safety equipment protecting PHMSA-regulated pipeline segments is not excluded. A producing operator of a segment falling within this exception may petition the Administrator, under §190.9 of this chapter, for approval to operate under PHMSA regulations governing pipeline design, construction, operation, and maintenance;[§195.1(b)(7)] (8) Transportation of hazardous liquid or carbon dioxide through onshore production (including flow lines), refining, or manufacturing facilities or storage or in-plant piping systems associated with such facilities;[§195.1(b)(8)] (9) Transportation of hazardous liquid or carbon dioxide: [§195.1(b)(9)]

(i) By vessel, aircraft, tank truck, tank car, or other non-pipeline mode of transportation; or[§195.1(b)(9)(i)] (ii) Through facilities located on the grounds of a materials transportation terminal if the facilities are used exclusively to transfer hazardous liquid or carbon dioxide between non-pipeline modes of transportation or between a nonpipeline mode and a pipeline. These facilities do not include any device and associated piping that are necessary to control pressure in the pipeline under §195.406(b); or[§195.1(b)(9)(ii)] (10) Transportation of carbon dioxide downstream from the applicable following point:[§195.1(b)(10)] (i) The inlet of a compressor used in the injection of carbon dioxide for oil recovery operations, or the point where recycled carbon dioxide enters the injection system, whichever is farther upstream; or[§195.1(b)(10)(i)]

90

(ii) The connection of the first branch pipeline in the production field where the pipeline transports carbon dioxide to an injection well or to a header or manifold from which a pipeline branches to an injection well.[§195.1(b)(10)(ii)] (c) Breakout tanks. Breakout tanks subject to this Part must comply with requirements that apply specifically to breakout tanks and, to the extent applicable, with requirements that apply to pipeline systems and pipeline facilities. If a conflict exists between a requirement that applies specifically to breakout tanks and a requirement that applies to pipeline systems or pipeline facilities, the requirement that applies specifically to breakout tanks prevails. Anhydrous ammonia breakout tanks need not comply with §§195.132(b), 195.205(b), 195.242(c) and (d), 195.264(b) and (e), 195.307, 195.428(c) and (d), and 195.432(b) and (c).[§195.1(c)] Editorial Note: For Federal Register citations affecting §195.1, see the List of CFR Sections Affected, which appears in the Finding Aids section of the printed volume and at www.fdsys.gov.

§195.2

Definitions.

As used in this part — [§195.2] Abandoned means permanently removed from service.[§195.2] Administrator means the Administrator, Pipeline and Hazardous Materials Safety Administration or his or her delegate.[§195.2] Alarm means an audible or visible means of indicating to the controller that equipment or processes are outside operator-defined, safetyrelated parameters.[§195.2] Barrel means a unit of measurement equal to 42 U.S. standard gallons.[§195.2] Breakout tank means a tank used to (a) relieve surges in a hazardous liquid pipeline system or (b) receive and store hazardous liquid transported by a pipeline for reinjection and continued transportation by pipeline.[§195.2] Carbon dioxide means a fluid consisting of more than 90 percent carbon dioxide molecules compressed to a supercritical state.[§195.2] Component means any part of a pipeline which may be subjected to pump pressure including, but not limited to, pipe, valves, elbows, tees, flanges, and closures.[§195.2] Computation Pipeline Monitoring (CPM) means a software-based monitoring tool that alerts the pipeline dispatcher of a possible pipeline operating anomaly that may be indicative of a commodity release. [§195.2]

Control room means an operations center staffed by personnel charged with the responsibility for remotely monitoring and controlling a pipeline facility.[§195.2] Controller means a qualified individual who remotely monitors and controls the safety-related operations of a pipeline facility via a SCADA system from a control room, and who has operational authority and accountability for the remote operational functions of the pipeline facility.[§195.2] Corrosive product means “corrosive material” as defined by §173.136 Class 8-Definitions of this chapter.[§195.2] Exposed underwater pipeline means an underwater pipeline where the top of the pipe protrudes above the underwater natural bottom (as determined by recognized and generally accepted practices) in waters less than 15 feet (4.6 meters) deep, as measured from mean low water.[§195.2] Flammable product means “flammable liquid” as defined by §173.120 Class 3-Definitions of this chapter.[§195.2] Gathering line means a pipeline 219.1 mm (85⁄8 in) or less nominal outside diameter that transports petroleum from a production facility. [§195.2]

Gulf of Mexico and its inlets means the waters from the mean high water mark of the coast of the Gulf of Mexico and its inlets open to the sea (excluding rivers, tidal marshes, lakes, and canals) seaward to include the territorial sea and Outer Continental Shelf to a depth of 15 feet (4.6 meters), as measured from the mean low water.[§195.2] Hazard to navigation means, for the purposes of this part, a pipeline where the top of the pipe is less than 12 inches (305 millimeters) below the underwater natural bottom (as determined by recognized and generally accepted practices) in waters less than 15 feet (4.6 meters) deep, as measured from the mean low water.[§195.2] Hazardous liquid means petroleum, petroleum products, or anhydrous ammonia.[§195.2] Highly volatile liquid or HVL means a hazardous liquid which will form a vapor cloud when released to the atmosphere and which has a vapor pressure exceeding 276 kPa (40 psia) at 37.8 °C (100 °F). [§195.2]


Subpart A – General

[§195.2]

Outer Continental Shelf means all submerged lands lying seaward and outside the area of lands beneath navigable waters as defined in Section 2 of the Submerged Lands Act (43 U.S.C. 1301) and of which the subsoil and seabed appertain to the United States and are subject to its jurisdiction and control.[§195.2] Person means any individual, firm, joint venture, partnership, corporation, association, State, municipality, cooperative association, or joint stock association, and includes any trustee, receiver, assignee, or personal representative thereof.[§195.2] Petroleum means crude oil, condensate, natural gasoline, natural gas liquids, and liquefied petroleum gas.[§195.2] Petroleum product means flammable, toxic, or corrosive products obtained from distilling and processing of crude oil, unfinished oils, natural gas liquids, blend stocks and other miscellaneous hydrocarbon compounds.[§195.2] Pipe or line pipe means a tube, usually cylindrical, through which a hazardous liquid or carbon dioxide flows from one point to another. [§195.2]

Pipeline or pipeline system means all parts of a pipeline facility through which a hazardous liquid or carbon dioxide moves in transportation, including, but not limited to, line pipe, valves, and other appurtenances connected to line pipe, pumping units, fabricated assemblies associated with pumping units, metering and delivery stations and fabricated assemblies therein, and breakout tanks.[§195.2] Pipeline facility means new and existing pipe, rights-of-way and any equipment, facility, or building used in the transportation of hazardous liquids or carbon dioxide.[§195.2] Production facility means piping or equipment used in the production, extraction, recovery, lifting, stabilization, separation or treating of petroleum or carbon dioxide, or associated storage or measurement. (To be a production facility under this definition, piping or equipment must be used in the process of extracting petroleum or carbon dioxide from the ground or from facilities where CO2is produced, and preparing it for transportation by pipeline. This includes piping between treatment plants which extract carbon dioxide, and facilities utilized for the injection of carbon dioxide for recovery operations.)[§195.2] Rural area means outside the limits of any incorporated or unincorpated city, town, village, or any other designated residential or commercial area such as a subdivision, a business or shopping center, or community development.[§195.2] Specified minimum yield strength means the minimum yield strength, expressed in p.s.i. (kPa) gage, prescribed by the specification under which the material is purchased from the manufacturer. [§195.2]

Stress level means the level of tangential or hoop stress, usually expressed as a percentage of specified minimum yield strength. [§195.2]

Supervisory Control and Data Acquisition (SCADA) system means a computer-based system or systems used by a controller in a control room that collects and displays information about a pipeline facility and may have the ability to send commands back to the pipeline facility.[§195.2] Surge pressure means pressure produced by a change in velocity of the moving stream that results from shutting down a pump station or pumping unit, closure of a valve, or any other blockage of the moving stream.[§195.2] Toxic product means “poisonous material” as defined by §173.132 Class 6, Division 6.1-Definitions of this chapter.[§195.2] Unusually Sensitive Area (USA) means a drinking water or ecological resource area that is unusually sensitive to environmental damage from a hazardous liquid pipeline release, as identified under §195.6. [§195.2] [Amdt. 195-22, 46 FR 38360, July 27, 1981; 47 FR 32721, July 29, 1982, as amended by Amdt. 195-33, 50 FR 15898, Apr. 23, 1985; 50 FR 38660, Sept. 24, 1985; Amdt. 195-36, 51 FR 15007, Apr. 22, 1986; Amdt. 195-45, 56 FR 26925, June 12, 1991; Amdt. 195-47, 56 FR 63771, Dec. 5, 1991; Amdt. 195-50, 59 FR 17281, Apr. 12, 1994; Amdt. 195-52, 59 FR 33395, 33396, June 28, 1994; Amdt. 195-53, 59 FR 35471, July 12, 1994; Amdt. 19559, 62 FR 61695, Nov. 19, 1997; Amdt. 195-62, 63 FR 36376, July 6, 1998; Amdt. 195-63, 63 FR 37506, July 13, 1998; Amdt. 195-69, 65 FR 54444, Sept. 8, 2000; Amdt. 195-71, 65 FR 80544, Dec. 21, 2000; 68 FR 11749, Mar. 12, 2003; Amdt. 195-81, 69 FR 32896, June 14, 2004; Amdt. 195-82, 69 FR 48406, Aug. 10, 2004; 70 FR 11140, Mar. 8, 2005; Amdt. 195-93, 74 FR 63328, Dec. 3, 2009]

§195.3

Incorporation by reference.

(a) Any document or portion thereof incorporated by reference in this part is included in this part as though it were printed in full. When only a portion of a document is referenced, then this part incorporates only that referenced portion of the document and the remainder is not incorporated. Applicable editions are listed in paragraph (c) of this section in parentheses following the title of the referenced material. Earlier editions listed in previous editions of this section may be used for components manufactured, designed, or installed in accordance with those earlier editions at the time they were listed. The user must refer to the appropriate previous edition of 49 CFR for a listing of the earlier editions. [§195.3(a)]

(b) All incorporated materials are available for inspection in the Office of Pipelline Safety, Pipeline and Hazardous Materials Safety Administration, U.S. Department of Transportation, 1200 New Jersey Avenue, SE., Washington, DC, 20590-0001, 202-3664595, or at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call 202-741-6030 or go to: http://www.archives.gov/ federal_register/code_of_federal_regulations/ibr_locations.html. These materials have been approved for incorporation by reference by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. In addition, materials incorporated by reference are available as follows:[§195.3(b)] 1. Pipeline Research Council International, Inc. (PRCI), c/o Technical Toolboxes, 3801 Kirby Drive, Suite 520, Houston, TX 77098.[§195.3(b)1.] 2. American Petroleum Institute (API), 1220 L Street, NW., Washington, DC 20005.[§195.3(b)2.] 3. ASME International (ASME), Three Park Avenue, New York, NY 10016-5990.[§195.3(b)3.] 4. Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS), 127 Park Street, NE., Vienna, VA 22180.[§195.3(b)4.] 5. American Society for Testing and Materials (ASTM), 100 Barr Harbor Drive, West Conshohocken, PA 19428.[§195.3(b)5.] 6. National Fire Protection Association (NFPA), 1 Batterymarch Park, P.O. Box 9101, Quincy, MA 02269-9101.[§195.3(b)6.] 7. NACE International, 1440 South Creek Drive, Houston, TX 77084.[§195.3(b)7.] (c) The full titles of publications incorporated by reference wholly or partially in this part are as follows. Numbers in parentheses indicate applicable editions:[§195.3(c)] (continued) Source and name of referenced material

49 CFR reference

A. Pipeline Research Council International, Inc. (PRCI): (1) AGA Pipeline Research Committee, Project PR-3-805, “A Modified Criterion for Evaluating §§195.452(h)(4)(i)(B); 195.452(h)(4)(iii)(D); the Remaining Strength of 195.587. Corroded Pipe,” (December 22, 1989). The RSTRENG program may be used for calculating remaining strength B. American Petroleum Institute (API):

The denotes information updated in the last year.

91

195 Transportation Of Hazardous Liquids By Pipeline

In-plant piping system means piping that is located on the grounds of a plant and used to transfer hazardous liquid or carbon dioxide between plant facilities or between plant facilities and a pipeline or other mode of transportation, not including any device and associated piping that are necessary to control pressure in the pipeline under §195.406(b).[§195.2] Interstate pipeline means a pipeline or that part of a pipeline that is used in the transportation of hazardous liquids or carbon dioxide in interstate or foreign commerce.[§195.2] Intrastate pipeline means a pipeline or that part of a pipeline to which this part applies that is not an interstate pipeline.[§195.2] Line section means a continuous run of pipe between adjacent pressure pump stations, between a pressure pump station and terminal or breakout tanks, between a pressure pump station and a block valve, or between adjacent block valves.[§195.2] Low-stress pipeline means a hazardous liquid pipeline that is operated in its entirety at a stress level of 20 percent or less of the specified minimum yield strength of the line pipe.[§195.2] Maximum operating pressure (MOP) means the maximum pressure at which a pipeline or segment of a pipeline may be normally operated under this part.[§195.2] Nominal wall thickness means the wall thickness listed in the pipe specifications.[§195.2] Offshore means beyond the line of ordinary low water along that portion of the coast of the United States that is in direct contact with the open seas and beyond the line marking the seaward limit of inland waters.[§195.2] Operator means a person who owns or operates pipeline facilities.

§195.3 (c)


§195.3

Part 195 – Transportation Of Hazardous Liquids By Pipeline (continued)

Source and name of referenced material

49 CFR reference

(1) ANSI/API Specification 5L/ISO 3183, “Specification for Line Pipe” (44th edition, October 2007, including errata (January 2009) and addendum (February 2009))

§§195.106(b)(1)(i); 195.106(e).

(2) API Recommended Practice 5L1, “Recommended Practice for Railroad Transportation of Line Pipe” (6th edition, July 2002)

§195.207(a).

(3) API Recommended Practice 5LW, “Transportation of Line Pipe on Barges and Marine Vessels” (2nd edition, December 1996, effective March 1, 1997)

§195.207(b).

(4) ANSI/API Specification 6D, “Specification for Pipeline Valves” (23rd edition, April 2008, effective October 1, 2008) and errata 3 (includes 1 & 2 (2009)

§195.116(d).

(5) API Specification 12F, “Specification for Shop Welded Tanks for Storage of Production Liquids” (11th edition, November 1, 1994, reaffirmed 2000, errata, February 2007)

§§195.132(b)(1); 195.205(b)(2); 195.264(b)(1); 195.264(e)(1); 195.307(a); 195.565; 195.579(d).

(6) API Standard 510, “Pressure Vessel Inspection Code: InService Inspection, Rating, Repair, and Alteration” (9th edition, June 2006)

§§195.205(b)(3); 195.432(c).

(7) API Standard 620, “Design and Construction of Large, Welded, Low-Pressure Storage Tanks” (11th edition, February 2008, addendum 1 March 2009)

§§195.132(b)(2); 195.205(b)(2); 195.264(b)(1); 195.264(e)(3); 195.307(b).

49 CFR reference

(17) API Recommended Practice 2003, “Protection Against Ignitions Arising Out of Static, Lightning, and Stray Currents” (7th edition, January 2008)

§195.405(a).

(18) API Publication 2026, “Safe Access/Egress Involving Floating Roofs of Storage Tanks in Petroleum Service” (2nd edition, April 1998, reaffirmed June 2006)

§195.405(b).

(19) API Recommended Practice 2350, “Overfill Protection for Storage Tanks In Petroleum Facilities'" (3rd edition, January 2005)

§195.428(c).

(20) API 2510, “Design and §§195.132(b)(3); 195.205(b)(3); 195.264(b)(2); Construction of LPG Installations” 195.264(e)(4); 195.307(e); 195.428(c); (8th edition, 2001) 195.432(c). (21) API Recommended Practice 1168 “Pipeline Control Room Management,” (API RP1168) First Edition (September 2008)

§195.446(c)(5), (f)(1).

C. ASME International (ASME): (1) ASME/ANSI B16.9-2007, “Factory-Made Wrought Buttwelding Fittings” (December 7, 2007)

§195.118(a).

(2) ASME/ANSI B31.4-2006, “Pipeline Transportation Systems §195.452(h)(4)(i). for Liquid Hydrocarbons and Other Liquids” (October 20, 2006)

(8) API Standard 650, “Welded Steel §§195.132(b)(3); 195.205(b)(1); Tanks for Oil Storage” (11th 195.264(b)(1);195.264(e)(2); 195.307(c); edition, June 2007, addendum 1, 195.307(d); 195.565; 195.579(d). November 2008) (9) ANSI/API Recommended Practice 651, “Cathodic Protection of Aboveground Petroleum Storage Tanks” (3rd edition, January 2007)

§§195.565; 195.579(d).

(10) ANSI/API Recommended Practice 652, “Linings of Aboveground Petroleum Storage Tank Bottoms” (3rd edition, October 2005)

§195.579(d).

(11) API Standard 653, “Tank Inspection, Repair, Alteration, and Reconstruction” (3rd edition, December 2001, includes addendum 1 (September 2003), addendum 2 (November 2005), addendum 3 (February 2008), and errata (April 2008))

§§195.205(b)(1); 195.432(b).

(12) API Standard 1104, “Welding of Pipelines and Related Facilities” (20th edition, October 2005, errata/addendum (July 2007), and errata 2 December 2008))

§§195.222(a); 195.228(b); 195.214(a).

(13) API Recommended Practice 1130, “Computational Pipeline Monitoring for Liquids: Pipeline Segment” (3rd edition, September 2007)

§§195.134; 195.444.

(14) API Recommended Practice 1162, “Public Awareness Programs for Pipeline Operators” (1st edition, December 2003)

§§195.440(a); 195.440(b); 195.440(c).

(15) API Recommended Practice 1165, “Recommended Practice for Pipeline SCADA Displays,” (API RP 1165) First Edition (January 2007)

§195.446(c)(1).

(16) API Standard 2000, “Venting Atmospheric and Low-Pressure Storage Tanks Nonrefrigerated and Refrigerated” (5th edition, April 1998, errata, November 15, 1999)

§§195.264(e)(2); 195.264(e)(3).

92

(continued) Source and name of referenced material

(3) ASME/ANSI B31G-1991 (Reaffirmed; 2004), “Manual for Determining the Remaining Strength of Corroded Pipelines.”

§§195.452(h)(4)(i)(B); 195.452(h)(4)(iii)(D).

(4) ASME/ANSI B31.8-2007, “Gas Transmission and Distribution Piping Systems” (November 30, 2007)

§195.5(a)(1)(i); 195.406(a)(1)(i).

(5) 2007 ASME Boiler & Pressure Vessel Code, Section VIII, Division 1 “Rules for Construction of Pressure Vessels” (2007 edition, July 1, 2007)

§195.124; 195.307(e).

(6) 2007 ASME Boiler & Pressure Vessel Code, Section VIII, Division 2 “Alternate Rules, Rules for Construction of Pressure Vessels” (2007 edition, July 1, 2007)

§195.307(e).

(7) 2007 ASME Boiler & Pressure Vessel Code, Section IX: “Qualification Standard for Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing Operators,” (2007 edition, July 1, 2007)

§195.222(a).

D. Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS): (1) MSS SP-75-2004, “Specification for High Test Wrought Butt Welding Fittings.”

§195.118(a).

(2) [Reserved] E. American Society for Testing and Materials (ASTM): (1) ASTM A53/A53M-07, “Standard Specification for Pipe, Steel, Black and Hot-Dipped, ZincCoated Welded and Seamless” (September 1, 2007)

§195.106(e).

(2) ASTM A106/A106M-08, “Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service” (July 15, 2008)

§195.106(e).

(3) ASTM A333/A 333M-05, “Standard Specification for Seamless and Welded Steel Pipe for Low-Temperature Service.”

§195.106(e).


Subpart A – General (continued) Source and name of referenced material

49 CFR reference

(4) ASTM A381-96 (Reapproved 2005), “Standard Specification for Metal-Arc-Welded Steel Pipe for Use With High-Pressure Transmission Systems” (October 1, 2005)

§195.106(e).

(5) ASTM A671-06, “Standard Specification for Electric-FusionWelded Steel Pipe for Atmospheric and Lower Temperatures” (May 1, 2006)

§195.106(e).

§195.106(e).

F. National Fire Protection Association (NFPA):

§195.264(b)(1).

(2) [Reserved] G. NACE International (NACE): (1) NACE SP0169-2007, Standard Practice, “Control of External Corrosion on Underground or Submerged Metallic Piping Systems” (reaffirmed March 15, 2007)

§§195.571; 195.573(a)(2).

(2) NACE SP0502-2008, Standard Practice, “Pipeline External Corrosion Direct Assessment Methodology” (reaffirmed March 20, 2008)

§195.588.

[Amdt. 195-22, 46 FR 38360, July 27, 1981; 47 FR 32721, July 29, 1982] Editorial Note: For Federal Register citations affecting §195.3, see the List of CFR Sections Affected, which appears in the Finding Aids section of the printed volume and at www.fdsys.gov.

Compatibility necessary for transportation of hazardous liquids or carbon dioxide.

No person may transport any hazardous liquid or carbon dioxide unless the hazardous liquid or carbon dioxide is chemically compatible with both the pipeline, including all components, and any other commodity that it may come into contact with while in the pipeline. [§195.4] [Amdt. 195-45, 56 FR 26925, June 12, 1991]

Conversion to service subject to this part.

(a) A steel pipeline previously used in service not subject to this part qualifies for use under this part if the operator prepares and follows a written procedure to accomplish the following:[§195.5(a)] (1) The design, construction, operation, and maintenance history of the pipeline must be reviewed and, where sufficient historical records are not available, appropriate tests must be performed to determine if the pipeline is in satisfactory condition for safe operation. If one or more of the variables necessary to verify the design pressure under §195.106 or to perform the testing under paragraph (a)(4) of this section is unknown, the design pressure may be verified and the maximum operating pressure determined by — [§195.5(a)(1)] (i) Testing the pipeline in accordance with ASME B31.8, Appendix N, to produce a stress equal to the yield strength; and[§195.5(a)(1)(i)] (ii) Applying, to not more than 80 percent of the first pressure that produces a yielding, the design factor F in §195.106(a) and the appropriate factors in §195.106(e).[§195.5(a)(1)(ii)] (2) The pipeline right-of-way, all aboveground segments of the pipeline, and appropriately selected underground segments must be visually inspected for physical defects and operating conditions which reasonably could be expected to impair the strength or tightness of the pipeline.[§195.5(a)(2)] (3) All known unsafe defects and conditions must be corrected in accordance with this part.[§195.5(a)(3)] The denotes information updated in the last year.

Unusually Sensitive Areas (USAs).

As used in this part, a USA means a drinking water or ecological resource area that is unusually sensitive to environmental damage from a hazardous liquid pipeline release.[§195.6] (a) An USA drinking water resource is:[§195.6(a)] (1) The water intake for a Community Water System (CWS) or a Non-transient Non-community Water System (NTNCWS) that obtains its water supply primarily from a surface water source and does not have an adequate alternative drinking water source;[§195.6(a)(1)] (2) The Source Water Protection Area (SWPA) for a CWS or a NTNCWS that obtains its water supply from a Class I or Class IIA aquifer and does not have an adequate alternative drinking water source. Where a state has not yet identified the SWPA, the Wellhead Protection Area (WHPA) will be used until the state has identified the SWPA; or[§195.6(a)(2)] (3) The sole source aquifer recharge area where the sole source aquifer is a karst aquifer in nature.[§195.6(a)(3)] (b) An USA ecological resource is:[§195.6(b)] (1) An area containing a critically imperiled species or ecological community;[§195.6(b)(1)] (2) A multi-species assemblage area; [§195.6(b)(2)] (3) A migratory waterbird concentration area; [§195.6(b)(3)] (4) An area containing an imperiled species, threatened or endangered species, depleted marine mammal species, or an imperiled ecological community where the species or community is aquatic, aquatic dependent, or terrestrial with a limited range; or[§195.6(b)(4)] (5) An area containing an imperiled species, threatened or endangered species, depleted marine mammal species, or imperiled ecological community where the species or community occurrence is considered to be one of the most viable, highest quality, or in the best condition, as identified by an element occurrence ranking (EORANK) of A (excellent quality) or B (good quality).[§195.6(b)(5)] (c) As used in this part — [§195.6(c)] Adequate Alternative Drinking Water Source means a source of water that currently exists, can be used almost immediately with a minimal amount of effort and cost, involves no decline in water quality, and will meet the consumptive, hygiene, and fire fighting requirements of the existing population of impacted customers for at least one month for a surface water source of water and at least six months for a groundwater source.[§195.6(c)] Aquatic or Aquatic Dependent Species or Community means a species or community that primarily occurs in aquatic, marine, or wetland habitats, as well as species that may use terrestrial habitats during all or some portion of their life cycle, but that are still closely associated with or dependent upon aquatic, marine, or wetland habitats for some critical component or portion of their life-history (i.e., reproduction, rearing and development, feeding, etc).[§195.6(c)] Class I Aquifer means an aquifer that is surficial or shallow, permeable, and is highly vulnerable to contamination. Class I aquifers include:[§195.6(c)] (1) Unconsolidated Aquifers (Class Ia) that consist of surficial, unconsolidated, and permeable alluvial, terrace, outwash, beach, dune and other similar deposits. These aquifers generally contain layers of sand and gravel that, commonly, are interbedded to some degree with silt and clay. Not all Class Ia aquifers are important water-bearing units, but they are likely to be both permeable and vulnerable. The only natural protection of these aquifers is the thickness of the unsaturated zone and the presence of fine-grained material;[§195.6(c)(1)]

93

195 Transportation Of Hazardous Liquids By Pipeline

(7) ASTM A691-98 (reapproved 2007), “Standard Specification for Carbon and Alloy Steel Pipe Electric-Fusion-Welded for HighPressure Service at High Temperatures.”

§195.5

[§195.5(c)]

§195.6 §195.106(e).

§195.4

(4) The pipeline must be tested in accordance with subpart E of this part to substantiate the maximum operating pressure permitted by §195.406.[§195.5(a)(4)] (b) A pipeline that qualifies for use under this section need not comply with the corrosion control requirements of subpart H of this part until 12 months after it is placed into service, notwithstanding any previous deadlines for compliance.[§195.5(b)] (c) Each operator must keep for the life of the pipeline a record of the investigations, tests, repairs, replacements, and alterations made under the requirements of paragraph (a) of this section. [Amdt. 195-22, 46 FR 38360, July 27, 1981, as amended by Amdt. 195-52, 59 FR 33396, June 28, 1994; Amdt. 195-173, 66 FR 67004, Dec. 27, 2001]

(6) ASTM A672-08, “Standard Specification for Electric-FusionWelded Steel Pipe for HighPressure Service at Moderate Temperatures” (May 1, 2008)

(1) NFPA 30, “Flammable and Combustible Liquids Code” (2008 edition, approved August 15, 2007)

§195.6 (c)


§195.6

Part 195 – Transportation Of Hazardous Liquids By Pipeline (2) Soluble and Fractured Bedrock Aquifers (Class Ib). Lithologies in this class include limestone, dolomite, and, locally, evaporitic units that contain documented karst features or solution channels, regardless of size. Generally these aquifers have a wide range of permeability. Also included in this class are sedimentary strata, and metamorphic and igneous (intrusive and extrusive) rocks that are significantly faulted, fractured, or jointed. In all cases groundwater movement is largely controlled by secondary openings. Well yields range widely, but the important feature is the potential for rapid vertical and lateral ground water movement along preferred pathways, which result in a high degree of vulnerability;[§195.6(c)(2)] (3) Semiconsolidated Aquifers (Class Ic) that generally contain poorly to moderately indurated sand and gravel that is interbedded with clay and silt. This group is intermediate to the unconsolidated and consolidated end members. These systems are common in the Tertiary age rocks that are exposed throughout the Gulf and Atlantic coastal states. Semiconsolidated conditions also arise from the presence of intercalated clay and caliche within primarily unconsolidated to poorly consolidated units, such as occurs in parts of the High Plains Aquifer; or[§195.6(c)(3)] (4) Covered Aquifers (Class Id) that are any Class I aquifer overlain by less than 50 feet of low permeability, unconsolidated material, such as glacial till, lacustrian, and loess deposits.[§195.6(c)(4)] Class IIa aquifer means a Higher Yield Bedrock Aquifer that is consolidated and is moderately vulnerable to contamination. These aquifers generally consist of fairly permeable sandstone or conglomerate that contain lesser amounts of interbedded fine grained clastics (shale, siltstone, mudstone) and occasionally carbonate units. In general, well yields must exceed 50 gallons per minute to be included in this class. Local fracturing may contribute to the dominant primary porosity and permeability of these systems.[§195.6(c)] Community Water System (CWS) means a public water system that serves at least 15 service connections used by year-round residents of the area or regularly serves at least 25 year-round residents.[§195.6(c)] Critically imperiled species or ecological community (habitat) means an animal or plant species or an ecological community of extreme rarity, based on The Nature Conservancy's Global Conservation Status Rank. There are generally 5 or fewer occurrences, or very few remaining individuals (less than 1,000) or acres (less than 2,000). These species and ecological communities are extremely vulnerable to extinction due to some natural or man-made factor.[§195.6(c)] Depleted marine mammal species means a species that has been identified and is protected under the Marine Mammal Protection Act of 1972, as amended (MMPA) (16 U.S.C. 1361 et seq.). The term “depleted” refers to marine mammal species that are listed as threatened or endangered, or are below their optimum sustainable populations (16 U.S.C. 1362). The term “marine mammal” means “any mammal which is morphologically adapted to the marine environment (including sea otters and members of the orders Sirenia, Pinnipedia, and Cetacea), or primarily inhabits the marine environment (such as the polar bear)” (16 U.S.C. 1362). The order Sirenia includes manatees, the order Pinnipedia includes seals, sea lions, and walruses, and the order Cetacea includes dolphins, porpoises, and whales.[§195.6(c)] Ecological community means an interacting assemblage of plants and animals that recur under similar environmental conditions across the landscape.[§195.6(c)] Element occurrence rank (EORANK) means the condition or viability of a species or ecological community occurrence, based on a population's size, condition, and landscape context. EORANKs are assigned by the Natural Heritage Programs. An EORANK of A means an excellent quality and an EORANK of B means good quality.[§195.6(c)] Imperiled species or ecological community (habitat) means a rare species or ecological community, based on The Nature Conservancy's Global Conservation Status Rank. There are generally 6 to 20 occurrences, or few remaining individuals (1,000 to 3,000) or acres (2,000 to 10,000). These species and ecological communities are vulnerable to extinction due to some natural or manmade factor.[§195.6(c)] Karst aquifer means an aquifer that is composed of limestone or dolomite where the porosity is derived from connected solution cavities. Karst aquifers are often cavernous with high rates of flow.[§195.6(c)] Migratory waterbird concentration area means a designated Ramsar site or a Western Hemisphere Shorebird Reserve Network site.[§195.6(c)]

94

Multi-species assemblage area means an area where three or more different critically imperiled or imperiled species or ecological communities, threatened or endangered species, depleted marine mammals, or migratory waterbird concentrations co-occur.[§195.6(c)] Non-transient Non-community Water System (NTNCWS) means a public water system that regularly serves at least 25 of the same persons over six months per year. Examples of these systems include schools, factories, and hospitals that have their own water supplies.[§195.6(c)] Public Water System (PWS) means a system that provides the public water for human consumption through pipes or other constructed conveyances, if such system has at least 15 service connections or regularly serves an average of at least 25 individuals daily at least 60 days out of the year. These systems include the sources of the water supplies — i.e., surface or ground. PWS can be community, non-transient non-community, or transient noncommunity systems.[§195.6(c)] Ramsar site means a site that has been designated under The Convention on Wetlands of International Importance Especially as Waterfowl Habitat program. Ramsar sites are globally critical wetland areas that support migratory waterfowl. These include wetland areas that regularly support 20,000 waterfowl; wetland areas that regularly support substantial numbers of individuals from particular groups of waterfowl, indicative of wetland values, productivity, or diversity; and wetland areas that regularly support 1% of the individuals in a population of one species or subspecies of waterfowl.[§195.6(c)] Sole source aquifer (SSA) means an area designated by the U.S. Environmental Protection Agency under the Sole Source Aquifer program as the “sole or principal” source of drinking water for an area. Such designations are made if the aquifer's ground water supplies 50% or more of the drinking water for an area, and if that aquifer were to become contaminated, it would pose a public health hazard. A sole source aquifer that is karst in nature is one composed of limestone where the porosity is derived from connected solution cavities. They are often cavernous, with high rates of flow.[§195.6(c)] Source Water Protection Area (SWPA) means the area delineated by the state for a public water supply system (PWS) or including numerous PWSs, whether the source is ground water or surface water or both, as part of the state source water assessment program (SWAP) approved by EPA under section 1453 of the Safe Drinking Water Act.[§195.6(c)] Species means species, subspecies, population stocks, or distinct vertebrate populations.[§195.6(c)] Terrestrial ecological community with a limited range means a non-aquatic or non-aquatic dependent ecological community that covers less than five (5) acres.[§195.6(c)] Terrestrial species with a limited range means a non-aquatic or non-aquatic dependent animal or plant species that has a range of no more than five (5) acres.[§195.6(c)] Threatened and endangered species (T&E) means an animal or plant species that has been listed and is protected under the Endangered Species Act of 1973, as amended (ESA73) (16 U.S.C. 1531 et seq.). “Endangered species” is defined as “any species which is in danger of extinction throughout all or a significant portion of its range” (16 U.S.C. 1532). “Threatened species” is defined as “any species which is likely to become an endangered species within the foreseeable future throughout all or a significant portion of its range” (16 U.S.C. 1532).[§195.6(c)] Transient Non-community Water System (TNCWS) means a public water system that does not regularly serve at least 25 of the same persons over six months per year. This type of water system serves a transient population found at rest stops, campgrounds, restaurants, and parks with their own source of water.[§195.6(c)] Wellhead Protection Area (WHPA) means the surface and subsurface area surrounding a well or well field that supplies a public water system through which contaminants are likely to pass and eventually reach the water well or well field.[§195.6(c)] Western Hemisphere Shorebird Reserve Network (WHSRN) site means an area that contains migratory shorebird concentrations and has been designated as a hemispheric reserve, international reserve, regional reserve, or endangered species reserve. Hemispheric reserves host at least 500,000 shorebirds annually or 30% of a species flyway population. International reserves host 100,000 shorebirds annually or 15% of a species flyway population. Regional reserves host 20,000 shorebirds annually or 5% of a species flyway population. Endangered species reserves are critical to the survival of endangered species and no minimum number of birds is required.[§195.6(c)] [Amdt. 195-71, 65 FR 80544, Dec. 21, 2000]


Definitions IX Subject Index

Index A Alcohol Testing, see Drug and Alcohol Testing199.2 127 Amendment, Plans or Procedures 190.206 3 Anchors 192.161 29 Annual Report Distribution Systems 191.11 14 Gathering Systems 191.17 14 Liquefied Natural Gas 191.17 14 Transmission Systems 191.17 14 Transportation by Pipeline, Hazardous Liquids 195.49 97 195.58 98

B Branch Connections, Welded 192.155 28 Breakout Tanks 195.1(c) 90 Breakout Tanks, Aboveground 195.132 101 195.205 101 195.264 103 195.307 106 195.405 108 195.430 109 195.432 110 195.434 110 195.436 110 195.438 110 195.557 116 195.573(d) 117 195.579(d) 118

C

Section # Page #

D Definitions Abandoned 192.3 18 195.2 90 Abnormal operating condition 192.803 57 195.503 115 Accident 199.3 127 Active Corrosion 192.3 18 195.553 116 Adequate Alternative Drinking Water Source 195.6(c) 93 Administrator 190.3 1 191.3 13 192.3 18 193.2007 73 195.2 90 198.3 125 199.3 127 Adopt 198.3 125 Adverse Weather Conditions 194.5 83 Alarm 192.3 18 195.2 90 Ambient Vaporizer 193.2007 73 Aquatic Community 195.6(c) 93 Aquatic Dependent Species 195.6(c) 93 Assessment 192.903 57 Associate Administrator 190.3 1 Barrel 194.5 83 195.2 90 Breakout Tank 194.5 83 195.2 90 Buried 195.553 116 Carbon Dioxide 195.2 90 Cargo Transfer System 193.2007 73 Case File 190.209 4 Check Valve 195.450 112 Chief Counsel 190.3 1 Class 1 Pipeline Location 192.5(b)(1) 19 Class 2 Pipeline Location 192.5(b)(2) 19 Class 3 Pipeline Location 192.5(b)(3) 19 Class 4 Pipeline Location 192.5(b)(4) 20 Class I Aquifer 195.6(c) 93 Class II Aquifer 195.6(c) 93 Class Location Unit 192.5(a)(1) 19 Commercially Navigable Waterway 195.450 112 Community Water System (CWS) 195.6(c) 93 Component 193.2007 73 195.2 90 Computation Pipeline Monitoring (CPM) 195.2 90 Confirmatory Direct Assessment 192.903 57 Container 193.2007 73 Contract or Other Approved Means 194.5 83 Control Room 192.3 18 195.2 90 Control System 193.2007 73

INDEX

143

IX Subject Index

Carbon Dioxide, Transportation by Pipeline, see Transportation by Pipeline, Hazardous Liquids 195.1 89 Case File 190.209 4 Cast Iron Pipe Caulked Bell and Spigot Joints 192.753 56 Connection to Service Line Mains 192.369 38 Corrosion Control 192.489 42 General 192.275 34 Protecting 192.755 56 Service Lines 192.373 38 Transportation of Carbon Dioxide 195.8 95 Transportation of Hazardous Liquids Definitions 195.8 95 Uprating 192.557 44 Cathodic Protection Adequacy 195.571 117 195.573 117 Breakout Tanks 195.565 117 Criteria for Cathodic Protection and Determination of Measurements 192 Appendix D 69 External Corrosion Control 192.463 40 LNG Facilities 193.2633(b) 80 193.2635(b) 80 Monitoring 192.465 40 Pipelines Requiring 195.563 116 Recordkeeping 195.589(a) 119 Test Stations 192.469 41 Civil Actions 190.235 6 Class Locations 192.5(a)(1) 19 192.5(b)(1) 19 192.5(b)(2) 19 192.5(b)(3) 19 Combustible Materials Storage 192.735 55 Communication Systems 193.2519 79 195.408 108 Compliance Order 190.217 5 Compressor Stations Additional Safety Equipment 192.171 30 Capacity Required 192.201 32 Combustible Materials Storage 192.735 55 Design and Construction 192.163 29 Drainage 192.189 31 Emergency Shutdown 192.167 29 Gas Detection 192.736 55 Inspection and Testing of Relief Devices 192.731 55 Liquid Removal 192.165 29 Pressure Limiting Devices 192.169 30 Ventilation 192.173 30 Waterproofing 192.189 31 Consent Order 190.219 5 Control Center 193.2441 77 Control Room Management Alarm Management 195.446(e) 111 General Requirements 192.631 52 195.446 111 Records 192.631(j) 53 195.446(j) 112 Training 192.631(d)(2) 52 192.631(g) 53 192.631(h) 53 195.446(h) 111 Conversion to Service 192.14 23 Cooldown, LNG Facilities 193.2505 78 Copper Pipe 192.125 27 192.279 34 192.377 38

Corrosion Control Application to Converted Pipelines and Regulated Onshore Gathering Lines 192.452 39 Atmospheric General Requirements 192.479 41 LNG Facilities 193.2627 80 Monitoring 192.481 41 Transportation by Pipeline, Hazardous Liquids 195.581 118 195.583 118 Correcting Corroded Pipe 195.585 118 Definitions 195.553 116 Determining Pipe Strength 195.587 118 Direct Assessment 192.490 42 195.588 118 External Buried or Submerged Pipelines 192.455 39 192.457 40 193.2629 80 Cathodic Protection 192.463 40 Electrical Isolation 192.467 41 Examination of Exposed Pipeline 192.459 40 Interference Currents 192.473 41 Monitoring 192.465 40 195.573 117 Protective Coating 192.461 40 Test Leads 192.471 41 Test Stations 192.469 41 External Corrosion Direct Assessment 192.925 61 General Requirements 192.453 39 Internal Buried or Submerged Pipelines 193.2631 80 General Requirements 192.475 41 Mitigating of 195.579 118 Monitoring 192.477 41 Records 192.476(d) 41 Transmission Lines, Design and Construction 192.476 41 Internal Corrosion Direct Assessment 192.927 62 LNG Facilities 193.2304 77 193.2625 80 193.2635 80 Records 192.491 42 195.589 119 Remedial Measures Cast and Ductile Iron 192.489 42 Distribution Lines 192.487 42 General Requirements 192.483 42 Transmission Lines 192.485 42 Stress Corrosion Corrosion Direct Assessment 192.929 63 Customer Notification 192.16 23


Definitions Definitions (continued) Controllable Emergency 193.2007 73 Controller 192.3 18 195.2 90 Corrosive Product 195.2 90 Covered Employee 198.3 125 Covered Function 198.3 125 Covered Pipeline Segment 192.903 57 Covered Segment 192.903 57 Critically Imperiled Ecological Community (Habitat) 195.6(c) 93 Critically Imperiled Species 195.6(c) 93 Customer Meter 192.3 18 Customer's Buried Piping 192.16(a) 23 Day 190.3 1 Depleted Marine Species 195.6(c) 93 Design Pressure 193.2007 73 Determine 193.2007 73 Dike 193.2007 73 Direct Assessment 192.903 57 195.553 116 Distribution Line 192.3 18 DOT Procedures 199.3 127 Ecological Community 195.6(c) 93 Electrical Survey 192.3 18 195.553 116 Element Occurrence Rank (EORANK) 195.6(c) 93 Emergency 193.2007 73 Emergency Flow Restricting Device (EFRD) 195.450 112 Employee 198.3 125 Environmentally Sensitive Area 194.5 83 Evaluation 192.803 57 195.503 115 Excavation Activity 195.442(a) 110 198.3 125 Excavation Damage 192.1001 67 Excavator 198.3 125 Exclusion Zone 193.2007 73 Exposed Underwater Pipeline 192.3 18 195.2 90 External Corrosion Direct Assessment (ECDA) 192.925(a) 61 195.553 116 Fail a Drug Test 199.3 127 Fail-Safe 193.2007 73 Flammable Product 195.2 90 g 193.2007 73 Gas 191.3 13 192.3 18 Gas, except when designated as inert 193.2007 73 Gathering Line 192.3 18 195.2 90 Gulf of Mexico and Its Inlets 192.3 18 195.2 90 Hazard to Navigation 192.3 18 195.2 90 Hazardous Fluid 193.2007 73 Hazardous Leak 192.1001 67 Hazardous Liquid 193.2007 73 195.2 90 Hearing 190.3 1 Heated Vaporizer 193.2007 73 High Consequence Area 192.903 57 195.450 112 High Population Area 195.450 112 High Volume Area 194.5 83 Highly Volatile Leak (HVL) 195.2 90 High-Pressure Distribution System 192.3 18 Identified Site 192.903 57 Imperiled Ecological Community (Habitat) 195.6(c) 93 Imperiled Species 195.6(c) 93 Impounding Space 193.2007 73 Impounding System 193.2007 73 Incident 191.3 13 Includes 192.15(a) 23 Individual to be Tested 198.3 125 In-Plant Piping System 195.2 90 Integrity Management Plan (IM Plan) 192.1001 67 Integrity Management Program (IM Program) 192.1001 67 Internal Corrosion Direct Assessment (ICDA) 192.927(a) 62 Interstate Pipeline 195.2 90 Karst Aquifer 195.6(c) 93 Line Pipe 195.2 90 Line Section 192.3 18 194.5 83 195.2 90 Liquefied Natural Gas (LNG) 193.2007 73 Listed Specification 192.3 18 LNG Facility 191.3 13 193.2007 73 LNG Plant 193.2007 73 Low-Pressure Distribution System 192.3 18 Low-Stress Pipeline 195.2 90 m3 192.3 18 Main 192.3 18 Maintain 192.16(a) 23 Major River 194.5 83 Master Meter System 191.3 13 Maximum Actual Operating Pressure 192.3 18 Maximum Allowable Working Pressure 193.2007 73 Maximum Extent Practicable 194.5 83 Maximum Operating Pressure (MOP) 195.2 90 May 192.15(a) 23 May Not 192.15(a) 23 Mechanical Fitting 192.1001 67 Migratory Waterbird Concentration Area 195.6(c) 93 Multi-Species Assemblage Area 195.6(c) 93 Municipality 191.3 13 192.3 18 Navigable Waters 194.5 83 Nominal Wall 195.2 90 Non-Transient Non-Community Water System (NTNCWS) 195.6(c) 93 Normal Operation 193.2007 73 Office of Pipeline Safety 190.3 1 Offshore 191.3 13 192.3 18 195.2 90 Oil 194.5 83 Oil Spill Removal Organization 194.5 83 One-Call Notification System 198.3 125

144

INDEX

Definitions (continued) On-Scene Coordinator (OSC) 194.5 83 Onshore Oil Pipeline Facilities 194.5 83 Operator 190.3 1 191.3 13 192.3 18 193.2007 73 194.5 83 195.2 90 199.3 127 Other Populated Area 195.450 112 Outer Continental Shelf 191.3 13 192.3 18 195.2 90 Pass a Drug Test 199.3 127 Performs a Covered Function 199.3 127 Person 190.3 1 191.3 13 192.3 18 193.2007 73 195.2 90 198.3 125 Petroleum 195.2 90 Petroleum Product 195.2 90 Pipe 192.3 18 195.2 90 Pipeline 191.3 13 192.3 18 194.5 83 195.2 90 Pipeline and Hazardous Materials Safety Administration (PHMSA) 190.3 1 Pipeline Environment 192.3 18 195.553 116 Pipeline Facility 192.3 18 193.2007 73 195.2 90 Pipeline System 191.3 13 195.2 90 Piping 193.2007 73 Positive Rate for Random Drug Testing 199.3 127 Potential Impact Circle 192.903 57 Potential Impact Radius (PIR) 192.903 57 Presiding Official 190.3 1 Production Facility 192.5 19 Prohibited Drug 199.3 127 Public Water System (PWS) 195.6 93 Qualified 192.803 57 195.503 115 Qualified Individual 194.5 83 Ramsar Site 195.6(c) 93 Refuse 199.3 127 Refuse to Submit 199.3 127 Refuse to Take 199.3 127 Regional Director 190.3 1 Regulated Onshore Gathering Line 192.8(b) 21 Regulated Rural Gathering Line 195.11(a) 95 Remediation 192.903 57 Remote Control Valve (RCV) 195.450 112 Replaced Service Line 192.383(a) 39 Respondent 190.3 1 Response Activities 194.5 83 Response Plan 194.5 83 Response Resources 194.5 83 Response Zone 194.5 83 Rural Area 195.2 90 Secretary 198.3 125 Seeking to Adopt 198.3 125 Service 190.5 1 Service Line 192.3 18 Service Line Serving Single-Family Residence 192.383(a) 39 Service Regulator 192.3 18 Shall 192.15(a) 23 Small LPG Operator 192.1001 67 Sole-Source Aquifer (SSA) 195.6(c) 93 Source Water Protection Area (SWPA) 195.6(c) 93 Species 195.6(c) 93 Specified Minimum Yield Strength (SMYS) 192.3 18 194.5 83 195.2 90 State 190.3 1 191.3 13 192.3 18 198.3 125 State Agency 199.3 127 Storage Tank 193.2007 73 Stress Corrosion Corrosion Direct Assessment (SCCDA) 192.929(a) 63 Stress Level 194.5 83 195.2 90 Supervisory Control and Data Acquisition (SCADA) System 192.3 18 195.2 90 Surge Pressure 195.2 90 Terrestrial Ecological Community with a Limited Range 195.6(c) 93 Terrestrial Species with a Limited Range 195.6(c) 93 Threatened and Endangered Species (T&E) 195.6(c) 93 Toxic Product 195.2 90 Transfer Piping 193.2007 73 Transfer System 193.2007 73 Transient Non-Community Water System (TNCWS) 195.6(c) 93 Transmission Line 192.3 18 Transportation of Gas 191.3 13 192.3 18 Underground Pipeline Facilities 198.3 125 Unusually Sensitive Area (USA) 195.2 90 195.450 112 Unusually Sensitive Area (USA) Drinking Water Resource 195.6(a) 93 Unusually Sensitive Area (USA) Ecological Resource 195.6(b) 93 Vaporization 193.2007 73 Vaporizer 193.2007 73 Waterfront LNG Plant 193.2007 73 Wellhead Protection Area (WHPA) 195.6(c) 93 Western Hemisphere Shorebird Reserve Network (WHSRN) 195.6(c) 93 Worst Case Discharge 194.5 83 You 195.553 116 Distribution Lines, see also Integrity Management, Gas Distribution Pipelines192.1001 67 Distribution Systems Annual Report 191.17 14 192.383(c) 39 Control of High-Pressure Gas 192.197 31 Incident Report 191.9 14 Leakage Survey 192.723 55 Maximum Allowable Operating Pressure 192.621 51 192.623 51 Mechanical Fitting Failure Report 191.12 14 Patrolling 192.721 54 Protection Against Accidental Overpressuring 192.195 31 Recordkeeping 192.1007(g) 67 192.1009 67 192.1011 68 Separate Report Requirement 191.13 14 Telemetering or Recording Gauges 192.741 56 Valve Maintenance 192.747 56

Section # Page #


Investigations

E Emergency Procedures Compressor Stations 192.167 29 LNG Facilities 193.2509 78 Extruded Outlets 192.157 29

F Final Order 190.213 5 Fire Protection Compressor Stations 192.171(a) 30 Firefighting Equipment 195.430 109 Hazardous Liquid Pumping Equipment 195.262(e) 103 LNG Facilities 193.2611 79 193.2801 82 Control Systems 193.2619(c)(2) 80 Recordkeeping 193.2719 81 Training 193.2717 81 Fittings, Standard 192.149 28 Flammable Vapor-Gas Dispersion Protection 193.2059 75 Flanges/Flange Accessories 192.147 28 Forms DOT 7000-1 195.54 97 7000-1.1 195.49 97 Pipeline and Hazardous Materials Safety Administration (PHMSA) 7100.1-1 191.11 14 192.383(c) 39 7100.1-2 191.12 14 7100.2 191.15(a) 14 7100.2.1 191.17(a) 14 7100.3 191.15(b) 14 7100.3-1 191.17(b) 14 7100-1.1 195.49 97 Management Information Systems Report, Alcohol Testing Results 199.229(a) 132 Management Information Systems Report, Drug Testing 199.119 130 RSPA7100.1 191.9 14

Section # Page #

G

IX

Gas Detection in Compressor Stations 192.736 55 Odorization 192.625 52 Gas, see also Integrity Management, Gas Distribution Pipelines192.1001 67 Gas, see also Integrity Management, Gas Transmission Pipelines192.903 57 Gathering Lines 192.8 21 192.9 22 Gathering Systems Annual Report 191.17 14 Incident Report 191.15 14 General Federal Requirements for Pipelines 192.13 22 Grants to Aid State Pipeline Programs Allocation Formula 198.13 125 Authority 198.11 125 Conditions 198.35 125 Definitions 198.3 125 Qualification for Operation of One-Call Notification System 198.39 126 State One-Call Damage Prevention Program 198.37 125 Gulf of Mexico and Its Inlets Definition 192.3 18 Underwater Inspection and Reburial 192.612 46

Subject Index

Drug and alcohol testing Alcohol Misuse Prevention Access to Records 199.231 132 Alcohol Concentration 199.215 130 Alcohol Misuse Plan 199.202 130 Contractors 199.245 133 Follow-up Testing 199.225(d) 131 Misuse Policy Requirements 199.239 133 Notice Requirement 199.211 130 On-Duty Use 199.217 130 Other Alcohol-Related Conduct 199.237 132 Other Requirements Imposed by Operators 199.209 130 Post-Accident Testing 199.225(a) 131 Pre-Duty Use 199.219 131 Pre-Employment Alcohol Testing 199.209(b) 130 Reasonable Suspicion Testing 199.225(b) 131 Records 199.227 131 Referral, Evaluation, and Treatment 199.243 133 Refusal to Submit to Required Test 199.223 131 Removal from Covered Function 199.233 132 Reporting of Testing Results 199.229 132 199.231 132 Required Evaluation and Testing 199.235 132 Retesting 199.225(e) 131 Return-to-Duty Testing 199.225(c) 131 Supervisor Training 199.241 133 Use Following Accident 199.221 131 Alcohol Testing 199.225 131 Applicability 199.2 127 Definitions 199.3 127 DOT Procedures 199.5 127 Drug Testing Additional Testing 199.111 129 Anti-Drug Plan 199.101 128 Contractors 199.115 129 Employee Assistance Program 199.113 129 199.115 129 Follow-up Testing 199.105(f) 129 Laboratory 199.107 129 Post-Accident Testing 199.105(b) 128 Pre-Employment Testing 199.105(a) 128 Random Drug Testing 199.105(c) 128 Reasonable Cause Testing 199.105(d) 129 Recordkeeping 199.117 130 Reporting of Anti-Drug Testing Results 199.119 130 Retention of Samples 199.111 129 Return-to-Duty Testing 199.105(e) 129 Review of Results 199.109 129 Use of Persons Who Fail or Refuse a Drug Test 199.103 128 Preemption of State and Local Law 199.9 127 Stand-Down Waivers 199.7 127 Ductile Iron Pipe Connection to Service Line Mains 192.369 38 Graphitization 192.489 42 Joining 192.277 34 Service Lines 192.373 38 Transportation by Pipeline, Hazardous Liquids Definitions 195.8 95 Transportation of Carbon Dioxide 195.8 95 Uprating 192.557 44

H Hearings Adoption of Rules 190.327 9 Conduct of 190.239(b)(4) 7 Corrective Action 190.233 5 General Requirements 190.211 4 Presiding Official, Powers, and Duties 190.212 4 Safety Order 190.239(b)(3) 7 Holders, Pipe-Type and Bottle-Type 192.175 30

I Incident Report Gathering Systems 191.15 14 LNG Facilities 191.15 14 Transmission Systems 191.15 14 Informal Guidance 190.11 2 Inspections 190.203 2 Integrity Management, Gas Distribution Pipelines Carrying Out Requirements, Guidance 192 Appendix E 70 Criteria for Cathodic Protection and Determination of Measurements 192 Appendix D 69 Definitions 192.1001 67 Determining High Consequence Areas, Guidance 192 Appendix E 70 Deviation from Inspection Requirements 192.1013 68 Elements of Plan 192.1007 67 LPG Operator Implementation 192.1015 68 Master Meter Implementation 192.1015 68 Operator Implementation 192.1005 67 Pipe Qualification 192 Appendix B 68 Qualification of Welders for Low Stress Pipe 192 Appendix C 69 Recordkeeping 192.1007(g) 67 192.1009 67 192.1011 68 Training 192.1007(a) 67 Integrity Management, Gas Transmission Pipelines Addressing Integrity Issues 192.933 63 192.935 64 Baseline Assessment Plan 192.919 60 Carrying Out Requirements, Guidance 192 Appendix E 70 Changes to Program 192.909 58 Conducting a Baseline Assessment Plan 192.921 60 Continuing Evaluation and Assessment to Maintain Integrity 192.937 64 Criteria for Cathodic Protection and Determination of Measurements 192 Appendix D 69 Definitions 192.903 57 Determining High Consequence Areas, Guidance 192 Appendix E 70 Deviation from Reassessment Intervals 192.943 66 Deviations 192.913 59 Direct Assessment 192.923 61 Confirmatory Direct Assessment (CDA) 192.931 63 External Corrosion Direct Assessment (ECDA) 192.925 61 Internal Corrosion Direct Assessment (ICDA) 192.927 62 Stress Corrosion Corrosion Direct Assessment (SCCDA) 192.929 63 Filing Reports 192.951 66 High Consequence Area 192.905 58 Identification of Threats to Pipeline Integrity 192.917 59 Implementation 192.907 58 Low Stress Reassessment 192.941 66 Measuring Program Effectiveness 192.945 66 Notifying Pipeline and Hazardous Materials Safety Administration (PHMSA) 192.949 66 Pipe Qualification 192 Appendix B 68 Program Elements 192.911 58 Qualification of Welders for Low Stress Pipe 192 Appendix C 69 Reassessment Intervals 192.939 65 Recordkeeping 192.907(a) 58 192.947 66 Training 192.915 59 Internal Inspection Devices 192.150 28 Interpretive Assistance 190.11 2 Investigations 190.203 2

INDEX

IX

145


Joining of Materials Other Than by Welding

J Joining of Materials Other Than by Welding Cast Iron Pipe 192.275 34 Copper Pipe 192.279 34 Ductile Iron Pipe 192.277 34 General 192.273 34 Plastic Pipe 192.281 34 192.283 34 192.285 35 192.287 35

L Line Markers 192.707 54 Liquefied Natural Gas (LNG) Facilities Annual Report 191.17 14 Construction Acceptance 193.2303 77 Corrosion Control 193.2304 77 Definitions 193.2007 73 Design Covered Systems 193.2167 76 Dikes 193.2161 76 Records 193.2119 76 Storage Tanks 193.2155(b) 76 193.2181 76 193.2187 77 193.2321(b) 77 Structural Requirements 193.2155 76 Water Removal 193.2173 76 Equipment Control Center 193.2441 77 Power Sources 193.2445 77 Fire Protection 193.2801 82 Incident Report 191.15 14 Location Notice 193.2019(b) 75 Maintenance Atmospheric Corrosion Control 193.2627 80 Auxiliary Power Sources 193.2613 79 Control Systems 193.2619 80 Corrosion Protection 193.2625 80 External Corrosion Control 193.2629 80 Fire Protection 193.2611 79 193.2717 81 Foreign Material 193.2607 79 General Requirements 193.2603 79 Interference Currents 193.2633 80 Internal Corrosion Control 193.2631 80 193.2635 80 Isolating and Purging 193.2615 79 Maintenance Manual 193.2605(b) 79 193.2605(c) 79 Procedures 193.2605 79 193.2617 79 Recordkeeping 193.2639 80 Remedial Measures 193.2637 80 Repairs 193.2617 79 Storage Tank Inspection 193.2623 80 Support Systems 193.2609 79 Testing Transfer Hoses 193.2621 80 Mobile and Temporary Facilities 193.2019 75 Nondestructive Tests 193.2321 77 Operations Communication Systems 193.2519 79 193.2909 82 Cooldown 193.2505 78 Emergency Procedures 193.2509 78 Failure Investigations 193.2515 78 Monitoring 193.2507 78 Operating Procedures 193.2503 77 Operating Records 193.2521 79 Personnel Safety 193.2511 78 Purging 193.2517 79 Transfer Procedures 193.2513 78 Personnel Qualification and Training Construction 193.2705 81 Design 193.2703(a) 81 Fabrication 193.2703(b) 81 Fire Protection 193.2717 81 Inspection 193.2705 81 Installation 193.2705 81 Operation and Maintenance 193.2707 81 193.2713 81 Personnel Health 193.2711 81 Recordkeeping 193.2719 81 Security 193.2709 81 193.2715 81 Testing 193.2705 81 Plans and Procedures 193.2017 75 Reporting 193.2011 74 Security Alternative Power Sources 193.2915 82 Communications 193.2909 82 Lighting 193.2911 82 Monitoring 193.2913 82 Procedures 193.2903 82 Protective Enclosures 193.2905 82 193.2907 82 Warning Signs 193.2917 82 Siting Requirements Flammable Vapor-Gas Dispersion Protection 193.2059 75 Thermal Radiation Protection 193.2057 75 Wind Forces 193.2067 76

M Maintenance of Pipeline Facilities Abandonment 192.727 55 Accidental Ignition Prevention 192.751 56 Bell and Spigot Joints 192.753 56

146

INDEX

Maintenance of Pipeline Facilities (continued) Cast Iron Pipeline Protection 192.755 56 Compressor Stations Combustible Materials Storage 192.735 55 Gas Detection 192.736 55 Inspection and Testing of Relief Devices 192.731 55 Deactivation 192.727 55 Distribution Systems Leakage Survey 192.723 55 Patrolling 192.721 54 General Requirements 192.703 53 Leakage Surveys 192.706 53 192.723 55 Pressure Limiting and Regulating Stations Inspection and Testing 192.739 56 Relief Device Capacity 192.743 56 Telemetering or Recording Gauges 192.741 56 Test Requirements for Reinstating Service Lines 192.725 55 Transmission Lines Leakage Surveys 192.706 53 Line Markers for Mains/Transmission Lines 192.707 54 Patrolling 192.705 53 Permanent Field Repairs 192.713 54 192.715 54 192.717 54 Recordkeeping 192.709 54 Repairs, General 192.711 54 Testing of Repairs 192.719 54 Valve Maintenance 192.745 56 192.747 56 Vault Maintenance 192.749 56 Materials General 192.53 23 Marking of 192.63 24 Plastic Pipe 192.59 24 Steel Pipe 192.55 23 Meters and Regulators, Customer Installation 192.357 37 Location 192.353 37 Operating Pressure 192.359 38 Protection from Damage 192.355 37

N National Registry of Pipeline and LNG Operators 191.22 14 Notices Alcohol Testing 199.211 130 Customer Notification 192.16 23 Integrity Management 195.452(m) 115 Integrity Management, Gas Transmission Pipelines 192.949 66 192.951 66 Location of Portable LNG Facilities 193.2019(b) 75 Notice of Integrity Management, Program Change 192.909(b) 58 of Part 191 "Incidents" 191.5 13 Probable Violation 190.207 3 190.208 3

O Office of Management and Budget (OMB) Control Number Assignment 191.21 14 Offshore Pipeline Condition Reports 191.27 15 Oil Spill Response Plans, Onshore Oil Pipelines Definitions 194.5 83 General Plan Requirements 194.107 84 High Volume Areas 194 Appendix B 88 Information Summary 194.111 85 Interim Operating Authorization 194.7 84 Operating Restrictions 194.7 84 Operator'ss Statement of Significant and Substantial Harm 194.103 84 Operators Required to Submit 194.101 84 Plan Retention 194.111 85 Preparation Guidelines 194 Appendix A 86 Records 194.117(b) 86 Response Resources 194.115 85 Review and Update Procedures 194.121 86 Submission and Approval Procedures 194.119 86 Submission of State Response Plans, in lieu of 194.109 85 Training 194.117 85 Worst Case Discharge 194.105 84 Operation of Pipeline Facilities Change in Class Location Confirmation or Revision of Operating Pressure 192.611 46 Required Study 192.609 46 Continuing Surveillance 192.613 46 Control Room Management 192.631 52 Damage Prevention Program 192.614 46 Emergency Plan 192.615 47 Failure Investigation 192.617 48 General Provisions 192.603 45 Maximum Allowable Operating Pressure 192.619 48 High-Pressure Distribution Systems 192.621 51 192.623 51 Odorization of Gas 192.625 52 Procedural Manual 192.605 45 Public Awareness 192.616 47 Purging Pipelines 192.627 52 Records 192.603(b) 45 Tapping Pipelines Under Pressure 192.627 52 Underwater Inspection and Reburial 192.612 46 Operator Identification Number (OPID) Reporting 191.22(d) 15 Request 191.22(a) 14 Validation 191.22(b) 14

Section # Page #


Records

P Penalties Civil Assessment Considerations 190.225 5 Generally 190.221 5 Maximum Penalties 190.223 5 Payment 190.227 5 Criminal 190.291 8 Referral for Prosecution 190.293 8 Personnel Qualification, Pipelines Definitions 192.803 57 General Requirements 192.809 57 Qualification Program 192.803 57 Recordkeeping 192.807 57 Petitions for Reconsideration 190.243 8 Petitions, Finding or Approval 190.9 2 Petroleum Gas Systems 192.11 22 Pipe Cast Iron 192.275 34 Copper 192.277 34 Ductile Iron 192.277 34 Pipe Design Alternative Maximum Allowable Operating Pressure 192.112 25 Design Factor 192.111 25 Design Formula for Steel Pipe 192.105 24 Design Limitations for Plastic Pipe 192.123 27 Design of Copper Pipe 192.125 27 Design of Plastic Pipe 192.121 26 General 192.103 24 Longitudinal Joint Factor for Steel Pipe 192.113 26 Nominal Wall Thickness 192.109 24 Temperature Derating Factor 192.115 26 Yield Strength 192.107 24 Pipe, Cast Iron, see Cast Iron Pipe Pipe, Copper, see Copper Pipe Pipe, Ductile Iron, see Ductile Iron Pipe Pipeline Components, Design Bottle-Type Holders 192.175 30 Components Fabricated by Welding 192.153 28 Compressor Stations Accessibility 192.185 31 Additional Safety Equipment 192.171 30 Design and Construction 192.163 29 Drainage 192.189 31 Emergency Shutdown 192.167 29 Liquid Removal 192.165 29 Pressure Limiting Devices 192.169 30 Sealing 192.187 31 Vault Structural Design 192.183 30 Ventilation 192.173 30 Waterproofing 192.189 31 Control Components 192.203 32 Control of High-Pressure Gas 192.197 31 Design Pressure of Plastic Fittings 192.191 31 Extruded Outlets 192.157 29 Flanges and Flange Accessories 192.144 27 Flexibility 192.159 29 General Requirements 192.143 27 Instrument Components 192.203 32 Internal Inspection Devices 192.150 28 Overpressuring Protection 192.195 31 Pipe-Type Holders 192.175 30 Pressure Relief and Limiting Devices 192.199 32 Pressure Relieving and Limiting Stations 192.201 32 Qualifying Metallic Components 192.144 27 Sampling Pipe Components 192.203 32 Standard Fittings 192.149 28 Supports and Anchors 192.161 29 Taps 192.151 28 Valves Distribution Line 192.181 30 Generally 192.144 27 Plastic Pipes 192.193 31 Transmission Line 192.179 30 Vaults Structural Design 192.183 30 Ventilation 192.187 31 Welded Branch Connections 192.155 28 Plastic Pipe Design 192.121 26 Design Limitations 192.123 27 Installation in Transmission Lines and Mains 192.321 36 Joining of Materials Other Than by Welding Joint Inspection 192.287 35

Section # Page #

Plastic Pipe (continued) Joining Other Than by Welding 192.281 34 Qualifying Joining Procedures 192.283 34 Qualifying Persons to Make Joints 192.285 35 Materials 192.59 24 Pipeline Facility Maximum Allowable Operating Pressure 192.619 48 192.620 48 Plastic Fittings 192.191 31 Repair of Transmission Lines and Mains 192.311 35 Service Lines 192.375 38 Test Requirements 192.513 43 Transportation by Pipeline, Hazardous Liquids Definitions 195.8 95 Transportation of Carbon Dioxide 195.8 95 Uprating 192.557 44 Valves 192.193 31 Power Sources 193.2445 77 193.2613 79 193.2905(a)(10) 82 193.2915 82 Pressure Limiting and Regulating Stations Inspection and Testing 192.739 56 Relief Device Capacity 192.743 56 Telemetering or Recording Gauges 192.741 56 Procedures for Adoption of Rules Additional Proceedings 190.325 9 Adoption of Final Rules 190.329 9 Appeals 190.338 10 Comment Consideration 190.323 9 Contents of Written Comments 190.321 9 Delegations 190.303 8 Filing Petitions 190.309 9 General 190.311 9 Hearings 190.327 9 Initiation of Rulemaking 190.313 9 Notice of Proposed Rulemaking Contents 190.315 9 Participation 190.317 9 Petition Processing 190.301 8 Petitions 190.333 10 190.335 10 190.337 10 Direct Final Rulemaking 190.339 10 Petitions for Comment Extension 190.319 9 Petitions for Reconsideration 190.335 10 190.337 10 Petitions for Rulemaking 190.331 9 Records 190.307 8 Regulatory Dockets 190.305 8 Special Permist 190.341 10 Purging LNG Facilities 193.2517 79 193.2615 79 Pipelines 192.627 52

IX Subject Index

Orders Compliance 190.217 5 Consent 190.219 5 Corrective 190.233 5 Final 190.213 5 Finality of 190.241 8 Safety 190.239 6 Outer Continental Shelf Pipelines 192.10 22 Overpressuring, Protection 192.195 31

IX

R Railroad Transportation of Pipe 192.65(a) 24 Records Alarm Management Plan 192.631(e) 53 Alcohol Misuse Policy 199.239 133 Alcohol Misuse Testing 199.227 131 Alcohol Testing Results 199.229 132 199.231 132 Anti-Drug Plan 199.101 128 Baseline Assessment Plan 192.919 60 Certification of Maximum Allowable Operating Pressure 192.620(c) 49 Control Room Management 192.631 52 Conversion of Steel Pipeline to Carry Hazardous Liquids 195.5(c) 93 Conversion to Service 192.14(b) 23 Corrosion Control 192.476(d) 41 192.491 42 Customer Notification 192.16(d) 23 Drug and Alcohol TestingStand-Down Waivers 199.7 127 Drug Testing 199.117 130 Emergency Procedures Manual, LNG Facilities 193.2509(b) 78 Hazardous Liquid Pipelines Baseline Assessment Plan 195.452(c) 112 Corrosion Control 195 Appendix C 123 195.589 119 Maps and Records 195.404 108 Operator Records for Investigations 195.60 98 Pipeline Personnel Qualification Program 195.505 115 195.507 116 Pressure Testing 195.303(h) 105 195.310 106 Submission of 195.59 98 Hazardous Liquids Pipelines Operation and Maintenance 195.446(j) 112 Integrity Management Plan, Gas Distribution Pipelines 192.1007 67 192.1009 67 192.1011 68 192.1015 68 Integrity Management Plan, Gas Transmission Pipelines 192.907(a) 58 192.947 66 LNG Facilities 193.2119 76 Emergency Procedures Manual 193.2509(b) 78 Maintenance 193.2639 80 Maintenance Procedures Manual 193.2605(b) 79 193.2605(c) 79 Operating Procedures Manual 193.2503 77 Operating Records 193.2521 79 Records Plans and Procedures in General 193.2017 75 Security Procedures Manual 193.2903 82 Transfer Procedures Manual 193.2513 78 Oil Spill Response Plan Training 194.117(b) 86 Operation of Pipeline Facilities 192.603(b) 45 Pipeline Facility Damage Prevention Program 192.614 46 Pipeline Facility Emergency Plan 192.615 47 Pipeline Facility Public Education Program 192.616 47 Pipeline Personnel Qualification 192.807 57 192.809 57 Pipeline Testing 192.517 43 Procedural Manual for Pipeline Facilities 192.605 45

INDEX

147


Records Records (continued) Rulemaking Proceedings 190.307 8 Training LNG Facilities 193.2719 81 Transmission Lines 192.709 54 Transportation by Pipeline, Hazardous Liquids Accident Reports 195.50 97 195.54 97 Annual Report 195.49 97 Construction 195.266 104 Conversion to Service 195.5(c) 93 Integrity Management 195.452(l) 115 Offshore Pipeline Condition Reports 195.57 98 Procedural Manual 195.402 106 Rural Gathering Lines 195.11(d) 95 Rural Low-Stress Pipelines 195.12(f) 97 Safety-Related Condition Reports 195.56 98 Submission Of 195.58 98 Uprating 192.553(b) 44 Welding Procedures 195.214(b) 102 Regulators, Customer, see Meters and Regulators, Customer192.353 37 Relief Devices 192.743 56 Repairs Transmission Lines General 192.711 54 Permanent Field Repair 192.713 54 192.715 54 192.717 54 Testing of Repairs 192.719 54 Reporting Safety-Related Conditions Conditions Not Requiring Report 191.23(b) 15 Conditions to Report 191.23(a) 15 Filing Safety-Related Condition Report 191.25 15 Reports Distribution System Annual Report 191.11 14 192.383(c) 39 Distribution System Incident Report 191.9 14 Distribution System Mechanical Fitting Failure Report 191.12 14 Gathering Systems Annual Report 191.17 14 Gathering Systems Incident Report 191.15 14 Liquefied Natural Gas Annual Report 191.17 14 LNG Facilities Incident Report 191.15 14 LNG Facilities, Reporting in General 193.2011 74 Offshore Pipeline Condition Report 191.27 15 Safety-Related Condition Report 191.25 15 Submission Under Part 191 191.7 13 Transmission System Annual Report 191.17 14 Transmission Systems Incident Report 191.15 14 Rules of Regulatory Construction 192.15 23

S Safety Order Conduct of. 190.239(b)(4) 7 Finality of. 190.241 8 Hearing. 190.239(b)(3) 7 in General. 190.239 6 Informal Consultation. 190.239(b)(2) 7 Information Included. 190.239(e) 7 Integrity Risk Determination. 190.239(c) 7 Notice. 190.239(b)(1) 7 Other Enforcement Actions. 190.239(f) 7 Petition for Reconsideration. 190.239(g) 7 Post-Hearing Action. 190.239(b)(5) 7 Risk Condition Factors. 190.239(d) 7 Termination. 190.239(b)(6) 7 When Issued. 190.239(a) 6 Separation of Functions. 190.210 4 Service Lines Cast or Ductile Iron Mains. 192.369 38. 192.373 38 Copper. 192.377 38 Excess Flow Valves. 192.381 39. 192.383 39 Installation. 192.361 38 Main Piping Connections. 192.367 38 New Lines Not in Use. 192.379 38 Plastic. 192.375 38 Replaced. 192.383(a) 39 Serving Single-Family Residence. 192.383(a) 39 Steel. 192.371 38 Test Requirements. 192.511 43 Test Requirements for Reinstating. 192.725 55 Valves General Requirements. 192.363 38 Location. 192.365 38 Ship or Barge Transportation of Pipe. 192.65(b) 24 Steel Pipe Additional Construction Requirements. 192.328 37 Additional Design Requirements. 192.112 25 Bends and Elbows in Transmission Lines and Mains. 192.313 35 Conversion to Hazardous Liquids Pipeline. 195.5 93 Design Factor. 192.111 25 Design Formula. 192.105 24 Hazardous Liquid Pipelines Corrosion Control. 195.551 116. 195.553 116. 195.555 116. 195.557 116. 195.559 116. 195.561 116. 195.563 116. 195.565 117. 195.567 117. 195.569 117. 195.571 117. 195.573 117. 195.575 117. 195.577 118. 195.579 118. 195.581 118. 195.583 118. 195.585 118. 195.587 118. 195.588 118. 195.589 119. 195 Appendix A 119. 195 Appendix B 120. 195 Appendix C 121 Pressure Testing. 195.300 104. 195.302 104. 195.303 104. 195.304 105. 195.305 105. 195.306 105. 195.307 106. 195.308 106. 195.310 106

148

INDEX

Steel Pipe (continued) Longitudinal Joint Factor 192.113 26 Materials 192.55 23 Pipeline Facility Maximum Allowable Operating Pressure 192.619 48 192.620 48 Repair of Transmission Lines and Mains 192.309 35 Service Lines 192.371 38 Strength Test 192.505 43 Temperature Derating Factor 192.115 26 Uprating 192.555 44 192.557 44 Wrinkle Bends in Transmission Lines and Mains 192.315 36 Storage Tanks, LNG Facilities 193.2155(b) 76 193.2181 76 193.2187 77 193.2321 77 193.2623 80 Subpoenas 190.7 1 Supports 192.161 29

T Tapping Pipelines Under Pressure 192.627 52 Taps 192.151 28 Test Requirements Environmental Protection 192.515(b) 43 General Requirements 192.503 42 Non-Plastic Pipelines 192.507 43 192.509 43 Plastic Pipe 192.513 43 Pressure Limiting and Regulating Stations 192.739 56 Records 192.517 43 Reinstating Service Lines 192.725 55 Relief Devices 192.731 55 Safety Requirements 192.515(a) 43 Service Lines 192.511 43 Strength Test, Steel 192.505 43 Transmission Line Repairs 192.719 54 Thermal Radiation Protection 193.2057 75 Training Alcohol Misuse Prevention, Supervisor 199.241 133 Control Room 192.631(d)(2) 52 192.631(g) 53 192.631(h) 53 Controller, Hazardous Liquid Pipelines 195.446(h) 111 Gas Transmission Pipelines, Integrity Management 192.915 59 LNG Facilities 193.2701 81 193.2703 81 193.2705 81 193.2707 81 193.2709 81 193.2711 81 193.2713 81 193.2715 81 193.2717 81 193.2719 81 Oil Spill Response Plans, Onshore Oil Pipelines 194.117 85 Pipeline Personnel Qualification Program 192.805 57 Training and Education on Drug Use 199.113 129 199.115 129 Transmission Lines and Mains Compliance with Specifications or Standards 192.303 35 Design and Construction 192.476 41 General Construction Requirements Bends and Elbows 192.313 35 Casing 192.323 36 Cover 192.327 36 Inspections, General 192.305 35 Inspections, Materials 192.307 35 Installation in Ditch 192.319 36 Plastic Pipe Installation 192.321 36 Plastic Pipe Repair 192.311 35 Protection from Hazards 192.317 36 Steel Pipe Repair 192.309 35 Steel Pipe, Additional Requirements 192.328 37 Underground Clearance 192.325 36 Wrinkle Bends 192.315 36 Line Markers 192.707 54 Permanent Field Repairs 192.713 54 192.715 54 192.717 54 Recordkeeping 192.709 54 Remedial Measures, Corrosion Control 192.485 42 Repairs, General 192.711 54 Testing of Repairs 192.719 54 Transmission Lines, see also Integrity Management, Gas Transmission Pipelines192.903 57 Transmission Systems Annual Report 191.17 14 Incident Report 191.15 14 Transportation by Pipeline, Hazardous Liquids Abandonment or Deactivation of Facilities 195.59 98 Annual Report 195.49 97 Breakout Tanks 195.1(c) 90 Breakout Tanks, Aboveground 195.557 116 195.573(d) 117 195.579(d) 118 Compatibility 195.4 93 Construction Arc Burns, Welding 195.226 102 Backfilling 195.252 103 Bending of Pipe 195.212 102 Breakout Tanks, Aboveground 195.205 101 195.264 103 Clearance, Underground 195.250 103 Compliance with Specification Standards 195.202 101 Components, Aboveground 195.254 103 Covering of Buried Pipeline 195.248 103 Crossing Railroads and Highways 195.256 103 Inspection, General 195.204 101 Inspection, Welding 195.228 102 Installation of Pipe in a Ditch 195.246 103 Material Inspection 195.206 101 Miter Joints, Welding 195.216 102 Nondestructive Testing, Welding 195.234 102 Pipeline Location 195.210 102 Pumping Equipment 195.262 103 Qualification of Welders 195.222 102

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Welding

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Transportation by Pipeline, Hazardous Liquids (continued) Pressure Testing Breakout Tanks 195.307 106 Components 195.305 105 General Requirements 195.302 104 of Tie-Ins 195.308 106 Records 195.303(h) 105 195.310 106 Risk-Based Alternative for Older Pipelines 195.303 104 Test Medium 195.306 105 Test Pressure 195.304 105 Records 195.5(c) 93 195.11(d) 95 195.12(f) 97 195.50 97 195.54 97 195.404 108 195.505 115 195.507 116 195.559 116 195.589 119 195 Appendix C 123 Regulated Rural Gathering Lines 195.11 95 Reporting Accidents 195.50 97 195.54 97 Reporting Safety-Related Conditions 195.55 97 195.56 98 Unusually Sensitive Areas 195.6 93 195.11(c) 95 Welding 195.214 102 195.216 102 195.222 102 195.224 102 195.226 102 195.228 102 195.230 102 195.234 102 Transportation by Pipeline, see Transportation by Pipeline, Hazardous Liquids195.1 89 Transportation of Pipe Railroad 192.65(a) 24 Ship or Barge 192.65(b) 24

IX Subject Index

Transportation by Pipeline, Hazardous Liquids (continued) Construction (continued) Records 195.266 104 Repair or Removal of Defects, Welding 195.230 102 Standards of Acceptability, Welding 195.228 102 Supports and Braces, Welding 195.214 102 Transportation of Pipe 195.207 101 Valves 195.258 103 195.260 103 Weather, Welding 195.224 102 Welding Procedures 195.214 102 Conversion of Steel Pipeline to Service 195.5 93 Corrosion Control Atmospheric Corrosion 195.581 118 195.583 118 Cathodic Protection 195.563 116 195.565 117 195.571 117 195.573 117 195.589(a) 119 Coating Materials 195.559 116 Correcting Corroded Pipe 195.585 118 Delineation Between Federal and State Jurisdiction 195.Appendix A 119 Determining Pipe Strength 195.587 118 Direct Assessment 195.588 118 Electrical Isolation 195.575 117 Examination of Exposed Buried Pipelines 195.569 117 External Corrosion, Monitoring 195.573 117 Guidance for Integrity Management Program Implementation 195 Appendix C 121 Inspection 195.561 116 Interference Currents 195.577 118 Mitigating Internal Corrosion 195.579 118 Pipelines Requiring 195.557 116 Records 195.Appendix C VI. 123 195.589 119 Risk-Based Alternative to Pressure Testing 195.Appendix B 120 Supervisor Qualification 195.555 116 Test Leads 195.567 117 Definitions 195.2 90 195.6 93 195.6(a) 93 195.6(b) 93 195.8 95 195.11(a) 95 195.12(b) 95 195.442 110 195.450 112 195.503 115 Design Requirements Breakout Tanks, Aboveground 195.132 101 Computational Pipeline Monitoring Leak Detection 195.132 101 Closures 195.124 101 External Loads 195.110 100 External Pressure 195.108 100 Fabricated Assemblies 195.130 101 Fabricated Branch Connections 195.122 101 Fittings 195.118 100 195.120 100 Flange Connection 195.126 101 Fracture Propagation 195.111 100 Internal Design Pressure 195.106 99 New Pipe 195.112 100 Pressure Variation 195.104 99 Qualifying Metallic Components Other Than Pipe 195.101 99 Station Piping 195.128 101 Temperature 195.102 99 Used Pipe 195.114 100 Valves 195.116 100 Filing Offshore Pipeline Condition Reports 195.57 98 195.58 98 Low-Stress Pipelines in Rural Areas 195.12 95 Operation and Maintenance Access and Egress onto Floating Roofs 195.405(b) 108 Alarm Management Plan 195.446(e) 111 Baseline Assessment Program 195.452(c) 112 Breakout Tanks 195.405 108 195.432 110 Computational Pipeline Monitoring Leak Detection 195.444 111 Communications 195.408 108 Control Room Management 195.446 111 Controller Training 195.446(h) 111 Damage Prevention Program 195.442 110 Emergency Response Training 195.403 107 Firefighting Equipment 195.430 109 General Requirements 195.401 106 Inspections of Rights-of-Way Crossings Under Navigable Waters 195.412 109 Ignition Protection 195.405 108 Integrity Management Program 195.452 112 Line Markers 195.410 108 Maps 195.404 108 Maximum Operating Pressure 195.406 108 Overfill Protection Systems 195.428 109 Overpressure Safety Devices 195.428 109 Pipeline Integrity Management in High Consequence Areas 195.452 112 Pipe Movement 195.424 109 Prohibition Against Smoking or Open Flames 195.438 110 Procedural Manual 195.402 106 Public Awareness 195.440 110 Qualification of Pipeline Personnel 195.505 115 195.507 116 195.509 116 Records 195.404 108 195.446(j) 112 195.452(l) 115 Repairs, General 195.401(b) 106 Repairs, Pipeline 195.422 109 Scraper and Sphere Facilities 195.426 109 Security 195.436 110 Signs 195.434 110 Underwater Inspection and Reburial 195.413 109 Valve Maintenance 195.420 109 Operator Responsibility 195.10 95 Outer Continental Shelf Pipelines 195.9 95 Pipelines Covered 195.1 89

U Uprating General Requirements 192.553 44 Records 192.553(b) 44 Steel Pipelines 192.555 44 192.557 44 Written Plan 192.553(c) 44

V Valves Distribution Line 192.181 30 Excess Flow Valve Installation 192.383 39 General Requirements, Service Lines 192.363 38 Hazardous Liquid Pipelines 195.116 100 195.258 103 195.260 103 in General 192.145 27 Maintenance Distribution Lines 192.747 56 Transmission Lines 192.745 56 Maintenance on Pipelines 195.420 109 Plastic Pipe 192.193 31 Service Lines Excess Flow Valves 192.381 39 192.383 39 General Requirements 192.363 38 Location 192.365 38 Transmission Lines 192.179 30 Vaults Accessibility 192.185 31 Drainage 192.189 31 Maintenance 192.749 56 Sealing 192.187 31 Structural Design Requirements 192.183 30 Venting and Ventilation 192.187 31 Waterproofing 192.189 31

IX

W Warning Letters 190.205 3 Warning signs Line Markers 192.707(d) 54 LNG Facilities 193.2917 82 Welding Accidental Ignition Prevention 192.751(b) 56 Hazardous Liquid Pipelines 195.208 102 195.214 102 195.216 102 195.222 102 195.224 102 195.226 102 195.228 102 195.230 102 195.234 102 Inspection and Test of Welds 192.241 33 192.243 33 Miter Joints 192.233 33 Preparation 192.235 33 Procedures 192.225 32 Repair or Removal of Defects 192.245 33 Transmission Lines, Permanent Field Repair 192.715 54 Weather Protection 192.231 33 Welder Limitations 192.229 33 Welder Qualification 192.227 32 Witness Fees 190.7 1

Y Yield Strength, Steel Pipe 192.107 24

INDEX

149


Welding

Notes

150

INDEX

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