THE MAGAZINE FOR DISTILLERS AND BLENDERS OF SPIRITS
DISTILLERS
J O U R N A L
WINTER 2021 | ISSUE 3 ISSN 2754-0014
ENGLISH SPIRIT The rum giant going from strength to strength
28 | BIMBER DISTILLERY LONDON’S HOT PROPERTY
54| OLD MOTHER HUNT FINDING A CALLING IN SPIRITS
72 | HUMIDITY ITS ROLE IN YOUR DISTILLERY
EADER
LET’S CALL IT WHAT IT IS
L
ast year in the USA, the
let’s add one more, Luxlo, being made by
gin distilleries are also trying versions of a
Brewers Association – which
Steve Adams and his small team.
reduced alcohol drink.
pendent craft brewers – pe-
In a mixer, Luxlo tastes like gin. Drunk
Hayman’s Small Gin falls under EU gin
titioned the federal govern-
neat, it tastes like gin. It has the mouth-
definitions but markets itself as a low
ment to modernise regulations governing
feel of gin. Drink a couple or more, and
alcohol gin. How is this possible? Simple,
non-alcoholic malt beverages in regard
you can get the room-swaying feeling of
each bottle comes with a thimble which
to labelling.
gin. It’s not low-to-no, nor even pretends
is the suggest serving size. Use that in-
to be, it’s 20% ABV, right around the same
stead of a shot glass measure in your gin
While across the Pond you can call a
as Pimm’s or Campari. What is claims to
cocktail and suddenly 40% ABV becomes
product ‘Alcohol-free Gin’ or ‘Alcohol-free
be is an alcohol-reduced beverage for
low alcohol.
Whiskey’, with low-to-no alcohol beer,
those who love gin.
represents small and inde-
you can’t label it beer or a specific cate-
This reminds me of a US bread company
gory like lager – although with categories
When I was a young kid, at stores there
that wanted its product to cash in on the
almost all do so. What is supposed to go
was only one type of milk. At 3.5% fat,
diet market. You can picture the board
on the front label is malt, cereal bever-
it is what we call ‘whole milk’ today.
meeting. The bakery’s lead food engineer
age, or near-beer.
There was 0.5% skimmed milk, but as a
is explaining that it will take a year to
by-product of the dairy industry, it went
develop a low-calorie bread. “Not good
While you might think the Association
to hog farmers or used in the manufac-
enough, I want it now,” says the boss.
wanted to ensure that low-to-no alco-
ture of dried milk. There was very little
“Well, we could then just slice the bread
holic beverages would never be allowed
supermarket sales or demand.
thinner.” And that’s exactly what they did
The BA argues that the ability to refer-
Then the diet craze started, and the
Proper ABV gin goes into a can, mixers
ence beer styles recognised by today’s
dairy folks realised they could make
are added, and suddenly your canned
consumers will strengthen the market
more money selling it to consumers than
gin becomes a drink at 5 to 9% ABV.
for such products. Further, requiring the
pigs. But one day, like the kid pointing
terms “non-alcoholic” or “alcohol free” on
at the king and saying he was wearing
So, if Luxlow starts at 20%, with a bev-
labels and in advertising will dispel any
no clothes, it became obvious what
erage which can be drunk straight, why
potential for consumer confusion arising
everyone knew all along, skim milk tastes
can’t it be called gin as opposed to a
from the use of recognised beer styles.
horrible. However, add a bit of cream
drink for gin lovers? Is reduced-fat milk
How many of these brewers are actually
back into it and at 1.5 to 2%, reduced-fat
still milk?
making low-to-no alcoholic beer – very,
milk tastes almost like whole milk. It’s
very few. NA beer-like beverages are
what most of us today pour on our cereal
Alcohol consumption is down 30% in Ire-
mostly made by big beer or large craft
in the morning.
land. Here, over 25% of young people un-
to be labelled as beer, it is the opposite.
breweries. But the Association feels that putting these beverages into the beer-
Even though skimmed and reduced-fat
fold only strengthens the overall market.
milk did not have all the fat as regular
der 30 are choosing not to drink. People’s relationship with alcohol is changing.
milk, there was never any questioning
Sooner or later, a maker of reduced-alco-
In the UK spirit industry, while London
(except by a very small minority) that this
hol or low-to-no alcohol spirits, with deep
Dry Gin has very specific parameters,
was milk as well. The same cows, eating
pockets and plenty of time, is going to
generic ‘gin’ is what comes closest to the
the same food, being milked in the same
challenge our existing beverage stand-
craft beer industry with small distilleries
manner, will produce milk which can be
ards in court. For our long-term growth,
pushing the envelope of the what the EU
used for all three types. With colour-code
let the changes come from us. Let’s be a
and the Gin Guild consider to be proper
bottle caps and clear labelling, there
bit generous, there is room for us all.
legal gin.
is no consumer confusion as to what is
And, if there weren’t enough distillers
inside.
already willing to disrupt the industry,
In reading the writing on the wall, other
distillersjournal.info
Velo Mitrovich
WINTER 2021
|
3
WINTER 2021
CONTENTS
Comment | Why the duty stamps scheme was misconceived How digital print can help you stand out Dos and don’ts on discharging treated effluent
18
Advertorial | Vinolok Meet Vinolok – the unique, exclusive and inspiring closure.
26
Focus | Hard Seltzers Dr Stephanie Brindley from Murphy & Son on why now a great time to tap in on this trend.
36
Sector | Rum UK craft rum producers are creating premium spirits that can rival the Caribbean in quality. Beating them in volume is a very different story.
41
Meet The Distiller | English Spirit The father of English rum is getting ready to open a second distillery in Cornwall.
44
Meet The Distiller | Old Mother Hunt What do you do when life throws you a curve ball, you make rum. Velo Mitrovich reports.
54
Focus | Brand Finance No matter what your distillery’s size is, it’s valuable finding out what its brand value is in today’s market.
59
Sector | Filling Regardless of size, the financial implications of inaccurate cask filling and disgorging is critical.
66
Sector | Yield Yield calculation on starch-based spirits
70
Sector | Humidity The importance of humidity control
72
13 Trending | CBD
For makers of low-to-no alcohol spirits, CBD might just be what your spirit needs. Velo Mitrovich reports.
4
|
WINTER 2021
DISTILLERS JOURNAL
51 Meet the bartender | Rum
In trying to figure out the next big thing, you can talk to distillers or you can talk to those pouring for customers, bartenders
CONTACTS Velo Mitrovich Editor velo@rebymedia.com +44 (0)1442 780 591 Tim Sheahan Managing Editor tim@rebymedia.com +44 (0)1442 780 592 Josh Henderson Head of sales josh@rebymedia.com +44 (0)1442 780 594 Jon Young Publisher jon@rebymedia.com Reby Media 42 Crouchfield, Hemel Hempstead, Herts, HP1 1PA, UK
28 The Big Interview | Bimber
In the two short years since releasing their first expressions, London-based Bimber has become one of the most talked-about names in whisky. We find out why.
62 Meet the Distiller | Luxlo
distillersjournal.info
Another disruptor has entered the gin scene, Steve Adams and his 20% ABV beverage that is made for gin lovers who want to reduce – but not eliminate – alcohol in their drink.
SUBSCRIPTIONS The Distillers Journal is a published four times a year and mailed every January, April, July and October. Subscriptions can be purchased for four issues. Prices for single issue subscriptions or back issues can be obtained by emailing: subscribe@ rebymedia.com
UK & IRELAND £29 INTERNATIONAL £49 The content of The Distillers Journal is subject to copyright. However, if you would like to obtain copies of an article for marketing purposes high-quality reprints can be supplied to your specification. Please contact the advertising team for full details of this service. The Distillers Journal is printed at Manson Group, St Albans, UK.
All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or any information storage or retrieval system, without the express prior written consent of the publisher. The Distillers Journal ISSN 2754-0006 is published quarterly by Reby Media, 42 Crouchfield, Hemel Hempstead, Hertfordshire, HP1 1PA. Subscription records are maintained at Reby Media, 42 Crouchfield, Hemel Hempstead, Hertfordshire, HP1 1PA. The Distillers Journal accepts no responsibility for the accuracy of statements or opinion given within the Journal that is not the expressly designated opinion of the Journal or its publishers. Those opinions expressed in areas other than editorial comment may not be taken as being the opinion of the Journal or its staff, and the aforementioned accept no responsibility or liability for actions that arise therefrom.
WINTER 2021
|
5
THE DIFFERENCE BETWEEN ORDINARY AND EXTRAORDINARY
LET US TAKE CARE OF THE DETAILS. Allied’s industry leading decoration will allow your brand to stand out from the rest.
NEWS
EXPORT RECOVERY FOR SCOTCH WHISKY
T
US$1.2 BILLION EXPANSION ON SCHEDULE Kentucky’s Buffalo Trace Distillery quest to meet demand is charging ahead, but the distillery is warning its bourbon fans it will still be a few years before supply catches up with demand. Despite having around 1 million casks
he Scotch Whisky Association (SWA) has released export figures
currently aging, it is still not enough.
for the first half of 2021, which show signs of recovery following the
Some of the projects of this $1.2 billion
impact of Covid-19 and US tariffs.
(£880 million) include a second still
Data for the first half of 2021 shows that the value of Scotch whisky
house which will double capacity; eight
exports were up 31% compared to the same period last year, with vol-
new fermenters added to the existing
ume up 42%. However, exports remain down 10% by value vs 2019, and the industry
16; a new dry house; a new cooling
still has some way to go to recover lost growth and return to the record export
system including mash coolers, chillers
figures of 2019.
and cooling towers; and a $43 million
Exports of Scotch whisky to the EU fell in the first three months of 2021 compared
wastewater facility, which will allow the
to 2019, as lockdowns on the continent continued and producers adjusted to new
massive facility to be self-sufficient in its
post-Brexit trading arrangements.
treatment of wastewater.
However, EU exports grew at a faster rate between April and June 2021 than in the
Upcoming infrastructure projects for this
same period of 2019. Exports to markets in Asia, which were quick to recover dur-
246-year-old Distillery in the near future
ing the second half of 2020, continued to grow in the first half of 2021. For example,
include a new mill house, which will be
in the first half of this year, China has already surpassed the £89m exported in the
located close to the original location of
whole of 2019 – growing 126% to £91m.
the hammer mill from 80 years ago. The
The United States remains Scotch whisky’s biggest export market by value, worth
mill house will increase the grain grinding
more than £1bn in 2019. But the 25% tariff on single-malt Scotch whisky, which
capacity to match new distillation capaci-
was implemented in October 2019, saw total exports fall to £729m in 2020, a drop
ty by replacing the current hammer mills.
of one third. The tariff was suspended in March 2021, but the industry has warned
Corn, wheat, rye and barley are trucked
that it will take time, investment and support for exports to the US to regain their
into Buffalo Trace from various non-GMO
strength following a devastating 16 months.
farmers in the region, but then must be
Exports of Scotch whisky to the US for the first half of 2021 remain down by 34%
ground on site before the grains can be
when compared to the same period in 2019.
used to make bourbon.
Publishing the figures, the SWA has called on the UK government to fulfil its
More barrel aging warehouses are also
promises to back the industry in the autumn budget, which contributes more than
planned, as well as another craft bottling
£5.5bn to the UK economy and supports 42,000 jobs.
hall which will allow Buffalo Trace to pro-
Karen Betts, Chief Executive of the SWA, said: “The pace of recovery of Scotch
duce more single barrel and small batch
whisky exports is very promising. Last year, the combination of US tariffs and
bourbons.
Covid-19 brought Scotch whisky exports to their lowest level in a decade, so it’s
“We’ve made great strides in our expan-
encouraging to see them start to regain strength.
sion so far, but we still have a long way
“But like many other sectors, Scotch whisky companies are feeling the ongoing im-
to go in order to meet the needs of our
pacts of trade disruption on our supply chain and global distribution, and the cost
fans,” said Master Distiller Harlen Wheat-
of goods and services has risen significantly. In addition, international tourism is yet
ley. “We continue to take all the proper
to recover, and global hospitality is some way from emerging from the impact of
steps to ensure every barrel is of the
the pandemic.
highest quality as we increase supply.”
“Our industry will need support to recover fully from the turbulence and lost ex-
In a project that most distillers can only
ports of the last couple of years. As part of this, the UK government must commit
dream about, Buffalo Trace also has a
to completing the long-awaited review of alcohol duty, and to living up to its
special experimental warehouse where
manifesto commitment to ensure that Scotch whisky is treated fairly against other
30,000 casks can be exposed to different
categories of alcohol.
temperatures, humidity and warehousing
“As we continue to wait for this promise to be delivered, there are other opportuni-
techniques to see what conditions pro-
ties the government can pursue to boost the industry’s recovery in global markets.
duce the best bourbon and other spirits.
Reducing the 150% tariff on Scotch whisky in India must be the UK government’s top priority when trade negotiations begin later this year.”
distillersjournal.info
WINTER 2021
|
7
NEWS
GLENMORANGIE HOME OF IMAGINATION
scope of delicious new flavours to Scotch
company’s latest step beyond the beer
whisky.”
aisle, a key part of a strategy to diversify
Thomas Moradpour, president and CEO
and premiumize its portfolio of beverag-
of The Glenmorangie Company, said:
es.
“Global demand for Glenmorangie is
Molson Coors’ decision to begin its spirits
growing significantly. The first of its kind,
journey with a whiskey is premised on
Scottish distillery Glenmorangie has
our Lighthouse experimental distillery is
three factors: the spirit’s unbridled growth
opened its new Lighthouse Distillery,
the keystone of our plans to stay at the
over the past two decades, a built-in
designed from the ground up for whisky
forefront of taste innovation. By giving our
affinity of beer drinkers for a whiskey
experimentation rather than yield.
talented creation team free rein, we will
produced by a brewery, and a desire to
“We have been pushing single malt
welcome even more consumers world-
build more premium offerings within the
boundaries for decades. Our whisky cre-
wide to enjoy delicious whiskies.”
company’s portfolio.
US BEER GIANT TO RELEASE SPIRIT
SKATEBOARDER POWERED BY SAKE
nations run wild,” says the distillery.
Molson Coors Beverage Company has
Japanese teen skateboarder Sakura
Named for its landmark approach to
just released its first full-strength spirit,
Yosozumi’s quest for Olympic gold might
whisky, the Lighthouse distillery is a
a blended American whiskey made with
not have ever happened if it wasn’t for a
“shining beacon on the Highland coast-
Coors malt and Rocky Mountain water
sake brewery in Wakayama, Japan.
line, at the heart of our distillery”, says
called Five Trail.
Brewery Yoshimura Hideo Shoten heard
Glenmorangie.
Under the banner Coors Whiskey Co.,
about how local skater Yosozumi was
Looking out to sea like an actual light-
Five Trail rolled out on 1 September via
faced with a massive commute to reach
house, the towering 20m-high glass
Molson Coors’ distributor network in the
the nearest skateboard park to practise
stillhouse can be seen for miles around.
States. As to its international plans and
her craft.
Its design is dramatically different from
if it’s coming to the UK, the brewery has
Yoshimura Hideo Shoten turned an un-
the traditional stone buildings of the main
not responded.
used rice mill into a massive skateboard
distillery, established more than 175 years
The 95-proof, ultra-premium whiskey,
park for Yosozumi to use as her private
ago.
was distilled, blended and bottled in
practice grounds, turning a three-hour
“Our Lighthouse was inspired by the
partnership with Bardstown Bourbon Co.
commute into a five-minute stroll. Called
“What if...?” approach of Dr Bill Lumsden,
in Kentucky. It’s made from a blend of
‘Sakura Park’, the skateboarder spent
our Director of Whisky Creation. Spurred
Colorado single-malt whiskey and three
around eight to 10 hours a day at the
on by his many whisky world-firsts and
bourbons, cut to proof with Rocky Moun-
park, mastering a reported 540 tricks.
wondrous limited editions, we conceived
tain water. It is packaged in 750-mililiter
In an interview, Gold Medal winner Yoso-
the Lighthouse as a sensory playground.
bottles and will carry a suggested retail
zumi said: “I would not have perfected by
Inside this building, the first of its kind, he
price of $59.99 (£44).
skills without the park, I am so grateful
and his team will seek to redefine every
The whiskey is the first full-strength spirit
the brewery.”
aspect of their craft and bring a kaleido-
from Molson Coors and represents the
ators are endlessly experimental in their quest to dream up delicious whiskies for more people to enjoy. Now, to give them the freedom to bring their most extraordinary ideas to life, we are opening the doors to a ground-breaking innovation distillery, where they can let their imagi-
Glenmorangie’s new Lighthouse Distillery
8
|
WINTER 2021
DISTILLERS JOURNAL
The UK’s leading Distillery Equipment supplier FOR…
Installations, training, service and maintenance
We understand that purchasing new production equipment is a big step for anyone and getting up and running as quickly as possible is incredibly important. Our installation service means that your machinery will be correctly set-up to enable you to get the most from it.
core-equip.com GET IN TOUCH T: +44 (0)1327 342589 E: SALES@core-equip.com INNOVATIVE TECHNOLOGY FOR DRINKS PRODUCERS
NEWS
Irish alcohol consumption fell by nearly 11 percent in the first half of 2021
IRISH ALCOHOL CONSUMPTION FALLS
the first half of 2021 are down by 14.1%
would be put in place to reduce potential
compared with the same period in 2019,
harm.
before the pandemic hit.
However, a spokesperson for the Scotch
Patricia Callan, Director of Drinks Ireland
Whisky Association (SWA) said that some
said: “While the decline in alcohol con-
loss of spirt from casks during maturation
New Revenue Clearance figures show
sumption was accelerated by Covid-19, it
is a natural part of the whisky making
that Irish alcohol consumption fell by
should be noted that it is in line with the
process.
nearly 11 percent in the first half of 2021
trend of consumption falling generally
“Loss of ethanol average around two
(January-June), compared with the same
in Ireland over the past 30 years. The
percent per year and, as the Scottish
period last year. Consumption in Ireland
average alcohol consumption in 2020
Government points out, is neither harmful
is now at the lowest in 30 years, accord-
was 29.8% lower than the peak of 2001.
to the health nor impact on the environ-
ing to Patricia Callan, director of Drinks
Overall, alcohol consumption declined
ment due to its rapid dispersal,” said the
Ireland.
last year by 6.6% to its lowest level in
SWA.
This fall is a result of the closure of the
thirty years.”
In June 2012 Greer was strongly criticised for posting a tweet saying: “I’m not exag-
hospitality industry, but is also in line
gerating when I say nothing would thrill
sales were the hardest hit, down by 15%
GREENS SWEATING ‘ANGEL’S SHARE’
and 13% respectively. Typically, around
Scottish Green MSP Ross Greer has
ill at the time) which contained the words
60% of beer sales and 45% of cider sales
challenged the Scottish Government on
“hope she goes soon!”
are in Ireland’s pubs, restaurants, and
its lack of date surrounding whisky mat-
On 25 January 2019, Greer posted a tweet
hotels.
uration loss after being contacted by an
calling Winston Churchill “a white su-
However, consumption was down across
industrial chemist in regards to ethanol
premacist mass murderer.” He later went
all categories, with wine consumption
evaporation and global warming, accord-
on Good Morning Britain and Politics Live
down by 11.5% and spirits down by 0.3%.
ing to an article in The Courier.
and was challenged on his views. This
The new figures confirm that alcohol
Greer asked the government what date it
was not the first time Greer has been
consumption declined dramatically as
plans on regulating emissions from mat-
criticised for his comments about the
a result of Covid-19. The figures from
uration loss, as well as what mitigations
Second World War; a few years prior he
with the long-term trend of consumption declining in Ireland, according to Drinks Ireland, which represents drinks manufacturers and suppliers. The figures show that beer and cider
10
|
WINTER 2021
me more than for Buckingham Palace to burn to the ground.” Later the same year, Greer was criticised for tweeting about organising a party to celebrate the death of Margaret Thatcher (who was critically
DISTILLERS JOURNAL
NEWS was accused of historical ignorance after
supermarkets, a rise of £1.9 billion on the
speciality. In 2019, we set a world record
tweeting that “Britain was happy to live
year before. The Government is commit-
when we sold a Macallan 1989 cask for
with Hitler”.
ted to a review of the duty system and
a per-bottle price of HK$17,103. The cask
His self-publicity seems to work,
has launched a call for evidence on how
in this sale has achieved a per-bottle
however. He was elected in 2016 to the
it could be reformed.
price of HK$22,099 – and a new world record – a very strong increase in just
Scottish Parliament, making him at 21, the youngest person ever elected to the Parliament.
SUPERMARKET SPIRITS TAX TO RISE
RECORD FOR CASK
two years. Meanwhile, Japanese whisky
A cask of Macallan 1991 achieved a world
the final editions of Karuizawa whisky will
record price recently at Bonhams auction
be released later this year has fuelled
company when it sold for HK$4,464,000,
demand.”
with Yamazaki and Karuizawa lots 100% sold in our sale. The announcement that
or about £417,505. The cask, which will yield 202 bottles, sold for the highest
For all those drinkers who are enjoying
per-bottle price for any whisky cask of-
paying less to drink at home than in a
fered at auction, equating to HK$22,099,
pub or restaurant, those days might soon
or £2,040.
be over.
Commenting on the result, Daniel Lam,
In an attempt to raise revenue, the Treas-
Bonhams director of Wine and Spirits,
ury is considering a levy on spirits from
Asia, said: “In terms of both buying and
supermarkets or local stores. Some Tory
selling, 2021 has been a strong and resil-
MPs see this ‘levelling of the playing field”
ient market for whisky. Our year-to-date
as a way of helping the ailing hospitality
total has surpassed that for the same
industry.
period before COVID-19 in 2019.
In the 17 weeks of lockdown to 11 July,
“Cask-collecting is fast growing as a trend
Brits spent £7.7 billion on alcohol at
and one which has become a Bonhams
+44 (0)1733 371 221 contact@josephflach.co.uk
continues to be a hotly contested field,
Trusted Global Supplier of Wholesale Botanicals and Related Products Since 1882
Joseph Flach & Sons Ltd can supply your business, in bulk, with a vast range of high quality botanical products, herbs, spices and related plant products. Our products are sourced from quality, trusted suppliers around the globe and are backed up with our deep and long experience and our exceptional customer service.
distillersjournal.info
WINTER 2021
|
11
Privately owned, established over 40 years. Operating to BRC and retail accreditation.
Specialist manufacturers of self adhesive labels. Digital, conventional and combination print facilities including: • Hot foil • Cold foil • Digital spot colours • High build tactile varnish • Embossing • Debossing • Conventional print up to 17 colours Supplying premium soft drinks, beers, wines, spirits, food, toiletries and any market requiring decorative labels. Wood Street, Earl Shilton, Leicestershire LE9 7NE Tel: 01455 844451 www.bslabels.co.uk
Contact: Elaine Swingler - 07867 787320
New From Premier Systems
Control your distillery from anywhere with BrewMan Premier’s cloud-based software, BrewMan, is designed to optimise every distillery process to increase productivity and grow your business. Material Management Keep your material inventory in order by recording it in BrewMan. See a live view of material and product stock across multiple locations, including for your sales people at point of order entry.
Find Out More...
Production
Duty
Make sure you are creating products of great quality and consistency with BrewMan production. By working to stored recipes and recording all the vital information required, from material batches used, to QC test results, you can ensure a perfect product every time.
premiersystems.com
Our software automatically calculates the Duty for beer, wine, spirits and ciders on each product, ensuring that you pay the correct amount. Time consuming calculation of your Spirit Duty liability is a thing of the past. Unfortunately, you still have to pay it.
sales@premiersystems.com
02380 811 100
TRENDING
CANNABIS
CBD INDUSTRY TO GROW LIKE A WEED
FOR MAKERS OF LOWTO-NO ALCOHOL SPIRITS, CBD MIGHT JUST BE WHAT YOUR SPIRIT NEEDS. VELO MITROVICH REPORTS
distillersjournal.info
F
rom the big players such
too, you can find a lot of nonsense
as Diageo to the small
around it as well.
independents, spirit manufacturers are seeing
On the beer side, if you were trying to get
low-to-no alcoholic spirits as
a recommended dose from the skimpy
being here for the long haul. But there is
amount some breweries use, you’d have
a major problem with them. As much as
to drink around 11 cans of their beer.
makers such as Lyres might say it’s like
With that amount of alcohol in you, you’d
drinking the real thing, it’s not.
be flat on your back – well before the
Humans like the relax, mellow feeling
calming effect of CBD kicks in.
that alcohol brings, and we like the
There are cocktail bars in the UK where
social aspect of it all. In a cliff cave,
they are mixing CBD in with alcoholic
located above one of Egypt’s pyramids,
drinks, with one serving the drink in a
archaeologists discovered what appears
glass bong. For these expensive drinks,
to be an early pub. Bowls and containers
however, is it the alcohol you feel?
were found there that were commonly
Considering all the health claims
used for making beer in the ancient time.
currently regarding CBD, you have to wonder if CBD is somehow Latin for
You can easily picture a group of friends
snake oil. But, that said, we think there
climbing up to this cave after hauling
is a real potential with CBD and alcohol-
their last stone of the day. They’d have a
free spirits, you just have to know what
beer, a laugh, and watch the sun set over
you’re doing.
the deserts to the West. As much effort and work that Spencer
One person who does is Dr Keith Villa.
Matthews has put into his company
Not only does has his own cannabis
CleanCo, even if it was available 3,000
brewery in Colorado, he’s also just written
years ago, our Egyptians would not have
a book available here on Amazon titled
been cracking open a bottle of gin-
‘Brewing with Cannabis: using THC and
alternative Clean G and raise a mug of it
CDB in beer’.
to the end of the workday.
Even for distillery folks, Keith Villa’s name probably sounds familiar. He’s the
But there is something that makers of
man who created Blue Moon in 1995,
low-to-no alcohol spirits could be putting
after getting his PhD in brewing from
in their drinks to bring about a pleasant
the University of Brussels. Bringing the
feeling. That is, cannabidiol, better known
ideas of Belgium beer back to the States,
as CBD.
he helped kick off the US craft beer
Perfectly legal in the UK, it’s the second
movement.
most prevalent of the active ingredients of cannabis with most using CDB oil to
Retiring recently from Molson-Coors,
relieve pain or to relax. Despite all the
which oversaw Blue Moon, he opened
hint-hint, nudge-nudge of how some
CERIA Brewing Company, a real
CBD producers present their product, it
trailblazer in the growing US market of
doesn’t make you high like with THC or
non-alcoholic, cannabis-infused beers.
have you burst into Bob Marley songs.
At this point some of you are shaking your heads at the thought of CBD and
You can find it in health food stores as
this is understandable. While some
oil or tinctures, in gummies – like THC
people believe there is nothing as
edibles – and in drinks. Unfortunately,
effective in reducing pain, anxiety or
WINTER 2021
|
13
CANNABIS helping them to relax without the side
the back of your throat. Having this nerve
affects of medications – or even alcohol
numb can be good thing if you have
In text taken directly from Villa’s book,
– there are just as many who say it’s a
cancer and you’re on chemo,” he says.
‘Brewing with Cannabis’, he states that in layman’s terms, emulsification is
fraud. A common side effect of the treatment is
simply the forced mixing of two liquids
WHAT IS CBD?
for patients to have a series of dry heaves
that normally do not mix together, such
CBD is just one of the roughly 100
– easily numbering 100 a day. But by
as oil and water. For example, when a
cannabinoids that exist in the cannabis
taking CBD, it makes the vagus nerve no
chef is making a vinaigrette dressing it
plant. For those who have experimented
longer sensitive to the chemo treatment.
is necessary to add an emulsifier so that
with cannabis, you know that the effects
“That’s great for people on chemo.
the oil fraction does not separate from
of THC are real. But with CBD, the effects
However. Let’s say you’re at a university
the vinegar (water-based) fraction.
are not as pronounced, leaving you
party and people are doing shots of
In this case, many chefs will use a small
wondering if the so-called health benefits
tequila or whiskey or whatever. Typically,
amount of egg yolk or honey, or more
are genuine or just a placebo effect?
after five, six or seven shots, most
refined ingredients such as xanthan gum
According to Villa, as CBD is commonly
people will start to feel really upset in the
or soy lecithin, to emulsify or “mix” the
sold, it’s hit or miss whether it works with
stomach. It’s the body’s way of saying I’ve
two immiscible ingredients. The end
people.
got to get rid of all this alcohol, and then
result is a salad dressing that is well
“Some people are very sensitive to it
they’ll run to the toilet and throw up –
blended and pours smoothly without
and a small amount works, while others
well, hopefully they make it,” says Villa.
separating because the oil has been formed into microscopic droplets that
are not sensitive and they need a huge amount of CBD to work,” he tells Distillers.
But with CBD or THC, the body can lose
remain stable in suspension.
According to Eoin Keenan, founder of the
this reflex.
The same can be done with cannabis oils. Although most cannabis
UK’s Goodrays which makes premium non-alcoholic CBD drinks, there are
“So, you keep drinking shots of tequila.
emulsification processes are proprietary,
differences in strengths of CBD in like-
You don’t have to throw up and by the
they can generally be grouped into two
for-like measures. He uses CBD from
time it’s too late, you can be very sick
categories: a conventional emulsification
Colorado which he finds is about three
from alcohol poisoning or potentially
process, and a more complex process
times the strength of UK-produced CBD.
dead because that nerve wasn’t working
that makes CBD water compatible.
While Villa believes a dose of CBD needs
the way it should. That’s one of the more
For further details on both of these
to be 100mg to be effective, depending
serious things that we’re aware of in
techniques, it’s recommended you buy
on the source of the CBD, Keenan
mixing CBD and alcohol.”
his book.
believes a dose of 30mg can be effective.
ADDING TO BEVERAGES
The second issue with using CBD is its
If you have bought CBD products in
Although Villa describes the whole
slightly bitter taste, but Villa thinks this
North America and found them to be
process of putting CDB into a beverage
would work well in low-to-no alcohol
more effective than those bought here,
as something simple that any brewer or
spirits.
according to Villa it’s because of the
distiller should be able to do. If you talk
For a lot of distillers, going into gin or
addition of other cannabinoids such as
to him, however, you’ll be wishing you
rum production is a second career for
CBC, CBN and CBG. Although all three of
had paid more attention in your school
them. While most brewers have quite a
these are non-intoxicating cannabinoid
chemistry class.
bit of experience, many gin distillers do
similar to CBD, they can’t be used in the
In a nutshell there are two challenges.
not. The question was put to Villa if there
UK because of trace amounts of THC. If
The first is, much like liquid hop extract,
would be a gigantic learning curve to
you purchase CBD here from a supplier
CBD and other cannabinoids have an
figure out how to put CBD into a non-
that claims its CBD is broad spectrum
oily, sticky texture when extracted from
alcoholic spirit?
– in other words also containing CBC,
the cannabis plant, and these oils do not
CBN and CBG – be wary. According to
readily mix with water and water-based
“It is something that is a simple process
UK’s PureConnect CBD, most of this is
beverages.
which you can do on your kitchen stove. You don’t have to be experienced,
marketing and is not transparent. Therefore, any distiller or brewer who
you don’t have to have a degree in
NO TO ALCOHOL
uses CBD extracts in the distilling
biochemistry, it’s really simple.”
Although it’s popular here, Keith Villa
process must figure out a way to mix
Already there seems to be some winners
never recommends mixing CBD or THC
the oily components into the drink
and losers in the entire CBD category. If
with an alcoholic drink, either in a bottle
successfully. However, Villa says if you
you decide to make CBD infused non-
or cocktail.
can make a salad dressing that is well
alcoholic spirts, how will you prevent it
“CBD is known to affect the vagus nerve,
blended and doesn’t separate into oil and
from being a flash in the pan and being
that’s the nerve that causes the gag
water components, you can make a CBD
here for the long run?
reflex if you stick your fingers down to
beverage.
14
|
WINTER 2021
DISTILLERS JOURNAL
CANNABIS “I think one thing is education,” says Villa.
suppressants, others to act like a natural
happen and quite possibly before 2025.
“Because most people are familiar with
Viagra and in some studies showing that
If you’re not prepared for this, legalised
cannabis CBD or THC, they believe it
there is the potential for cannabinoids
cannabis could easily take business away
either makes you high or it has effects
to kill off cancer cells. But in the States,
from you if people choose it over alcohol.
such as to make you sleepy or relieve
because cannabis is still seen as illegal
pain.
by the federal government, university
After the efforts of a mother attempting
The problem, he says, is that there are
grants are not given nor asked for to
to get medical cannabis for her son who
over 100 cannabinoids in the plant, each
study the plant’s potential.
was suffering from massive seizures, the
of which does something slightly different
UK government relented and said yes,
than the other. While some have been
LEGALISE IN THE UK
paving the way for cannabis to be used
studies like CBD, THC and a handful
Despite the government saying no way,
legally here for medical use – although
of others, most haven’t been. Some
no how, and not here, there are several
access remains difficult. In the USA, this
cannabinoids have shown to be appetite
reasons why Distillers believes this will
was the first step with the States that now
distillersjournal.info
WINTER 2021
|
15
CANNABIS
Keith Villa is a major proponent of adding CBD and THC to nonalcoholic drinks
Affairs (IEA), released a report which
Khan believes there is widespread public
showed that the UK’s cannabis black
support for a more relaxed approach to
market is worth an astonishing £2.6 billion
decriminalisation, citing polls showing
annually, with 225 tonnes of cannabis
more than half of the UK – and nearly
sold to over three million Britons.
two-thirds of those in the capital –
allow it for recreational use as well.
According to the report, licensed sales of
support legalising cannabis for adult
Once the genie was let out of the bottle,
cannabis would result in safer and better-
recreational use.
there was never a chance of putting
regulated cannabis to eliminate the
What you might find surprising is, legal
him back in. Marijuana medical clinics
dangerous strains that currently pollute
cannabis production is already here and
started appearing everywhere in states
the landscape.
in a major way. According to a recent UN report, the UK is the world’s largest
such as California and Colorado with a promise that you would not leave
Assuming licensed marijuana would
export producer of legal cannabis for
without a marijuana medical card in your
then make up 95% of the market, with a
medical and scientific uses.
pocket. Conditions which are next to
VAT of 20% and an excise tax of 30%, it
impossible to disprove, such as back pain
would produce almost £700 million of
The Independent reported that the
and chronic headaches, were the main
revenue. The growth in business and new
budding cannabis industry has been
reasons given. It was just a small jump
employment would add an extra £300
forecast to be on an explosive growth
then to recreational use.
million a year and the UK Government
trajectory, with some reports estimating
would also save around £300 million
that the UK’s market alone will be worth
Despite the government here saying
a year in reduced policing and judicial
up to £952 million by 2024. The tobacco
it will never happen due to health
costs.
industry is already planning on being part
concerns, in looking at nearly 300-years
With a government that is cash-strapped
of this.
of alcohol legislation, health has never
due to the Covid pandemic, the idea
come before tax revenue. Last year the
of taxing cannabis is going to be very
Our craft spirits industry will take
government made £12.12 billion from
tempting. London mayor Sadiq Khan said
advantage of this as well. Keith Villa says
alcohol sales. At the same time, there
he will set up an independent London
that smoking anything is rapidly losing
were nearly 4,000 alcohol-related deaths
drugs commission to examine the
favour and popping an edible seems like
in England and Wales.
potential health, economic and criminal
a solitary activity. But having a cannabis
justice benefits of decriminalising the
drink, it’s a social way to enjoy cannabis
class-B drug.
with friends.
In June 2018, the Institute of Economic
16
|
WINTER 2021
DISTILLERS JOURNAL
COMMENT COMMENT
REVOKE NOW DUTY STAMPS SCHEME! THE DUTY STAMPS SCHEME WAS MISCONCEIVED AND POINTLESS AND HAS BEEN A BURDEN ON OUR LEGITIMATE DISTILLING INDUSTRY SINCE ITS INCEPTION, WRITES ALAN POWELL, SPECIALIST EXCISE DUTIES CONSULTANT
18
|
WINTER 2021
T
he spirits duty stamps scheme is reported to be a burden upon the spirits industry and in particular upon the artisan and
smaller spirits producers and packers. A frequent reference to industry trade bodies is how traders should deal with duty stamps legislation concerning refilled stamped bottles/containers by the producer or where the producer takes a large container of spirits to re-fill bottles at on-trade retail outlets etc. On behalf of the industry, I have written to HMRC Policy officials several times using official channels to discuss reevaluation of the duty stamps scheme and in particular in the context of re-use
Alan Powell accepting an award in 2019 at the Craft Distilling Expo for outstanding services to craft distilling
of empty bottles that will be re-filled with duty-paid spirits and bearing in mind the
2019 court of appeal case “Seabrook
environmental imperative.
Warehousing Ltd”, in which the following
At the date of writing, no meaningful
extract is highly significant and relevant:
response has been forthcoming. But in any event, we really need to look at the
LORD JUSTICE VOS: What is the evidence?
background to the duty stamps scheme
In a nutshell is it that experience shows
and why it ought never have been
that these things have to be regulated
implemented. It is a monumental cynical
because there are a lot of foreign
deception played upon the industry by
fraudsters around trading in alcohol?
civil servants who miscalculated spirits duty fraud but rather than acknowledge
MR KINNEAR (QC for HMRC): So, very
they had erred, ploughed on with
briefly, the way in which the inward
measures that have placed immense and
diversion fraud works is that if there is
pointless burdens upon the legitimate
a lorry in Calais it has to have an ARC
trade.
document, which is to be logged on to the system. If the lorry gets to Dover and
ALCOHOL DUTY FRAUD
it is not checked by the Customs it drives
Alcohol duty fraud has been primarily
through, it parks up somewhere, it is has
in inward diversion of large volumes
not had to show its ARC document and
of popular (and relatively inexpensive)
what happens is another lorry, carrying
British-produced brands of lager. The
exactly the same load with a copy, or with
fraud was subject to a thorough report by
the same ARC number is sitting in Calais,
the All-Party Parliamentary Beer Group
and it comes across. If it is not stopped
in 2012 and disclosures by HMRC to the
there will be another one and another
National Audit Office and Public Accounts
one. Until a lorry is stopped carrying that
Committee.
particular ARC ‘mirror loads’, as they are
Moreover, as in particular, and in support
described, can continue to come into the
of the analysis above, we refer to a
country.
DISTILLERS JOURNAL
COMMENT LORD JUSTICE VOS: And what is the
HMT to ministers that the duty stamp
THE SPIRITS FRAUDS 1994-98
position in other Member States?
scheme implemented, including the
The full scale of the frauds actually
endorsement by the HMCE Duty Stamps
incited, nurtured and orchestrated by
MR KINNEAR (QC for HMRC) Nothing like
Unit that it was in accordance with the Civil
HMCE’s Investigation Division between
that which it is in the United Kingdom,
Service Code of conduct.”
1994 -98 was not widely known until the events at Liverpool Crown Court
simply because the duty is so high in the United Kingdom it is worth the risk. It
Our response
in November 2002 and HMCE’s case
generally tends to be lower value goods,
As was usual at that time, at least one
collapsing with the disclosures that the
lower value wines and beers that are
policy casework paper file will have been
frauds were in fact entrapment and had
smuggled because the cost of a lorry of
created and used for ongoing policy
been closed by 1998. This debacle was
expensive spirits, for instance, would be
development over the period 2001 (when
the main catalyst (if not to say cause)
so great that the return in relation to the
scheme first considered) to 2006 and
of HMCE being merged with the Inland
duty would not be worth the risk of losing a
maybe beyond.
Revenue in 2005). But other government
lorry, because the (respective rate of) duty
We know these files along with numerous
agencies had been deceived prior to
on a bottle of wine, or a bottle of whisky
others, have been reviewed and many
2002; if we refer to the NAO/A&CG’s
is the same, whether it is a £3 bottle or a
destroyed as we prepare for moves to
Report into duty fraud of 19 July 2001, it
£3,000 bottle (ie excluding the duty).
new regional centres. Further, having also
is stated in the executive summary:
examined residual paper-based records
A key approach of the National
LORD JUSTICE VOS: So, it is cheap
relating to policy work held at a physical
Investigation Service to tackle diversion
alcohol…”
storage facility, we can confirm none relate
frauds was to protect the revenue by
to the information you seek.
identifying the principals behind the fraud
This is exactly what HMRC has been
We therefore believe we no longer hold
and collecting sufficient evidence to
telling the industry, the PAC, the APPBG
the information requested: our standard
secure their conviction. The main method
and the communication media for years
retention period for records we hold is 6
of achieving this was identifying suspect
about the nature of the fraud.
years plus current, otherwise known as 6
consignments and allowing fraudsters
In fact, spirits excise duty fraud dissipated
years + 1. This is defined as 6 years after
to move goods from excise warehouses
after HMCE’s Investigation Division’s own
the last entry in a record followed by first
whilst under observation (known as “letting
orchestration of illegal covert outward
review or destruction to be carried out in
loads run”). Selected consignments would
diversion frauds between 1994-1998 was
the additional current (+ 1) accounting year.
be followed and when enough evidence
stopped but by then had led to revenue
We can only retain records beyond our
was obtained the perpetrators would be
loss of hundreds of millions of pounds.
default retention period if their retention
arrested. An unavoidable consequence
HMCE in Policy had believed the fraud
can be justified for statutory, regulatory,
of this method was that arrears of duty
to be endemic in the then paper-based
legal or security reasons, or for their
would build up during the course of the
control system but was contained to
historic value. We have not been able to
investigation. The National Investigation
a specific operation. After it had been
confirm any such reasons applied to the
Service considered that “letting loads
closed, there was no spirits fraud but by
information you require, which means it’s
run” was justifiable if it led to successful
then HMCE had put in train the WOWGR
likely to have been destroyed.
prosecutions and arrears of duty were recovered through confiscation orders from
registered owners’ provisions (and lobbied the EU Member States for what
So, it is very convenient for HMRC that
would become the EMCS).
there is said to be no available trail of
Even worse, in the knowledge that the
evidence. We can look at the empirical
The truth, when it came out, is that
real estimates for spirits fraud were no
evidence to disprove, as far as anything
loads weren’t just being let to run;
longer the £500 - £600 million per year
can, that the duty stamps scheme was
HMCE’s Investigation Division (ID)
but statistically practically nil, HMCE
ever necessary.
were encouraging more parties to
the Courts.
participate in the fraud (the ID fraud).
continued with the spirits duty stamps scheme which was a cynical deception
BACKGROUND
This was reported mainly at an
upon the industry.
The duty stamps scheme was said by
eponymous warehouse, but the ID were
This year, I requested to be provided with
HMCE/HMRC to be necessary to counter
encouraging other warehousekeepers to
sight of the full sign-off chain from HMRC
spirits duty fraud that was prevalent in
participate in the fraud. Another former
under the Freedom of Information Act. On
2001 and presumably up to 2006. In fact
warehousekeeper has provided evidence
4 August I received the reply below:
(and it is a fact), there was no spirits duty
in an email to me of 12 August 2019
fraud post 1998 that was of any statistical
headed working with HMRC on running
Freedom of Information Act 2000 (FOIA)
significance. Despite this, and HMCE
scams of his being encouraged by HMCE
Thank you for your request, which was
(as was) being aware (or ought to have
to participate in the entrapment and
received on 4 July, for the following
been aware) of this fact, the duty stamps
other criminal activities at his warehouse.
information:
scheme was made law in February 2006.
“The full sign-off chain with HMCE and
distillersjournal.info
WINTER 2021
|
19
COMMENT He says: “I was contacted by a fellow who
with concerns of a fraud that had ceased
(2008-2009). This is barely more than
wanted me to receive similar products
to exist. In fact, the NAO/A&CG report
the revenue per year that was receipted
to export. He said, ‘I don’t want to mess
makes very grim reading with hindsight.
roughly four years before the duty
about with bits and bats, I want to do a
Worse, the report and other government
stamps scheme.
load a day.’ I explained that our movement
publications stated that many extra
The revenue receipts from 2009 then
guarantee was not big enough to which
controls and obligations be brought
increase roughly in line with duty
he said: ‘Sort out getting it increased so we
in because to do nothing was “not an
increases for spirits. In terms of the
can do the business, your cut will come in
option”. These measures included the
rationale for duty stamps, it would appear
brown envelopes!’
implementation of a spirits duty stamps
that either there was no material fraud
scheme and registration of owners
in spirits or the duty stamps scheme
I reported this to HMRC’s Investigation
of goods in warehouse, which would
has had no discernible effect on the
Division. Their response was for me to go
become WOWGR – Warehousekeepers
underlying fraud.
“along with him. We’ll arrest both of you,
and Owners of Warehoused Goods
The truth is, I believe (in fact know/
but you’ll just be let go….”
Regulations. A certificate obtained under
confirmed from discussions with former
these regulations allows a business to
HMRC colleagues working on the duty
move goods without payment of duty
stamps scheme) that there was no fraud
from one bonded warehouse to another.
in spirits of any statistical significance
I… didn’t pursue it any further.
from 1998 and that which had existed
HMCE’s HQ Policy officials at the time did not know this entrapment activity
SCHEME IMPLEMENTATION
was based upon orchestration by
was being carried out by the ID and were
Despite civil servants asserting there was
HMCE’s Investigation Division.
urging outfield officials that any fraud be
still a duty fraud of an astonishing and
disrupted rather than gathering evidence
impossible £600 million, the industry had
TAX GAP
on what was believed to be a loss of
misgivings, especially the Scotch Whisky
There has been minimal spirits duty
control due to post Single market paper-
Association. For example, it is reported
fraud since the cessation of the HMCE
based control weaknesses. This was
in the Treasury select committee of 17
entrapment fraud in 1998 (which was
my direct experience when working in
November 2004 questioning of (then)
almost exclusively in spirits), confirmed
HMCE’s Holding and Movements Policy
HMCE senior staff, Mr John McFall MP
(a) by the statements by HMRC and
branch and elsewhere in the HQ Division.
putting to HMCE
counsel for HMRC in Seabrook that spirits
In their memorandum the Scotch Whisky
is not the focus of fraud and (b) the tax
DATA ON REVENUE RECEIPTS
Association say that there is an urgent
gap estimates that show barely any illicit
By the time the fraud was stopped in
need for a reality check to be introduced
activity.
1998, the revenue receipts that had
to Customs’ methodology and estimates
The latest tax gap (“illicit trade”) figures
“dropped off a cliff” between 1994-1998,
of fraud. You are well aware that the
of £10 million duty per year from revenue
rapidly picked up and then soared
National Audit Office concluded that your
receipts of now over £4 billion a year are
beyond the revenues that had been
estimate for spirits fraud of £600m should
consistent with the “samizdat” knowledge
stable prior to the ID fraud.
be presented as a range between £330m
of level of fraud estimated by HMCE after
The official spirits revenue receipts shows
and £1,080m. They also concluded that
1998 (and during the period leading to
the increase in receipts from a low in
the Scotch Whisky Association estimate
the (unnecessary) spirits duty stamps
1997 of £1556 million recover to exceed
should be presented as a range between
implementation).
slightly where they were before the fraud
£10m and £260m statistically.
As I said in this article’s beginning, the
in 1999 (£1975), to rise to £1919 million
Indeed, there needed to be not just a
duty stamps scheme was misconceived
in 2001-2002 and then surges again in
reality check on HMCE’s figures but an
and pointless and has been a burden on
2002-2003 to £2,273 million, probably
honesty check which sadly did not occur;
our legitimate distilling industry since its
as part of the incremental increases in
despite the true figure of losses passed
inception. It needs to be revoked.
revenue but also because what were
to me by colleagues then still working in
spirits-based RTDs at the “cooler” wine
HMCE of a mere £15 million (close to the
Alan Powell is a specialist excise duties
rates (and very popular at that time)
SWA £10 million lower end estimate), the
consultant, formerly a Policy official within
became dutied as spirits. Thereafter, and
machinery was in motion and the truth
HMCE’s HQ teams. He sits on Indirect
despite the duty rate itself not changing
was suppressed.
Tax Committee the Chartered Institute of
at this time, the revenue take by 2005-6
The duty stamps scheme was made
Taxation, is honorary advisor to the United
was £2309 million.
effective 22 February 2006. If there had
Kingdom Warehousing Association and
It is evident that the revenues on
been significant fraud, one might expect
founded the British Distillers Alliance
spirits were healthy at the time of the
there to be a visible, positive effect.
as a conduit for consultation with, and
NAO/A&CG report of 2001 and from that
Instead, the revenue receipts for 2005-6
representation to, government bodies and
time spirits duty fraud had been of no
of £2309 million reduce to £2,256 million
to assist and advise on technical matters.
statistical significance. Yet government
for 2006-7. The next two years’ receipts
analysis and reports at that time are rife
are £2374 million and £2358 million
20
|
WINTER 2021
DISTILLERS JOURNAL
DistilaZyme
®
Process aids for higher ethanol yield and fermentation consistency.
View our extensive offering of craft distilling inputs at lallemandcraftdistilling.com.
COMMENT
MAKE AN IMPRESSION WHEN IT COMES TO STANDING OUT FROM THE COMPETITION, DIGITAL PRINT REMAINS AN EXTREMELY FLEXIBLE AND VERSATILE OPTION FOR BEERS, WINES AND SPIRITS BRANDS TO CAPTURE THE ATTENTION OF THE CONSUMERS, EXPLAINS SPRINGFIELD SOLUTIONS.
P
ackaging is an extremely important tool when it comes to marketing your product in the beers, wines and spirits industry.
Your packaging is often the first point of contact between a consumer and your brand. Therefore, you must create a lasting first impression with eye-catching, high-quality packaging. Whether showcasing your product on e-commerce sites or in-store, there is an abundance of brands to compete with. Therefore, beers, wines and spirits brands must utilise their packaging as a marketing asset to evoke emotion within
This includes the use of QR code,
their consumer, drawing them to make a
augmented reality and virtual reality. For
purchase.
example, a consumer may scan a QR code on their phone and be taken to a
This includes creating labels with a
catalogue of other product options from
difference using aesthetically pleasing
the brand. Allowing brands to tell a story
design, eco-friendly materials, interactive
through their packaging and connect to
packaging and premium labels.
their customers digitally.
Our 100% digital print factory allows brands to order the labels that they need,
A premium label solution allows brands
when they need them.
to add embellishments to their labels.
A common issue within the industry
These include foiling, spot varnish and
surrounds warehousing and storage,
embossing/debossing to create a tactile,
however as digital print enables short
decorative label that aims to impress.
leads times and zero MOQs, brands
As this is a digital solution, it is also an
can be much more flexible with their
accessible one. Digitally embellished
packaging without the costly set up of
labels have no minimum order quantities,
traditional print.
no set up costs that come with traditional print, and short lead times. Meaning
These benefits also enable brands
brands can order the labels that they
to create seasonal product launches
need and receive them in a timely
without having to order more than they
manner in order to react to market trends
need or incur high costs for multiple print
and demand.
runs. Using variable data, one digital print run has the ability to print multiple label
To conclude, digital print remains an
sorts including personalised labels.
extremely flexible and versatile option for
Labels can also be printed onto
beers, wines and spirits brands to capture
sustainable label materials that enable
the attention of the consumer.
brands to be more eco-conscious.
Not only that, but it also enables a large
These options include wash off
factor of convenience for the brand itself,
adhesives, lower density materials and
enabling them to order the number
recycled fibres. These eco-friendly labels
of labels that they require, when they
allow brands to meet the consumer
require them in order to cut down on
demand for sustainability in every market.
large warehousing costs and enable
Innovative technology enables brands
brands to react quickly to market trends
to connect with their consumer through
and changes.
their packaging in a unique way.
22
|
WINTER 2021
DISTILLERS JOURNAL
DISTILLERS L E C T U R E S
LONDON 8 DECEMBER 2021, 11.00-17.00 52 Chiswell Street, London, EC1Y 4SD FOR FULL SPEAKER DETAILS AND TICKETS GO TO:
distillersjournal.info/lectures INCLUDES LUNCH AND SPIRITS/BEER TASTING
COMMENT
DON’T FALL FOUL OF DISCHARGE REGULATIONS DISCHARGING YOUR DISTILLERY’S TREATED EFFLUENT INTO A NEARBY RIVER CAN BE COST-SAVING OPTION. BUT IF NOT DONE RIGHT, IT COULD END UP BE A COST-GENERATING OPTION.
T
here are two key factors
however. Some, particularly historic
and polishing may be required to satisfy
when designing appropriate
consents, may be overly generous in
this requirement.
effluent treatment: the
the context of the modern regulatory
u Flood risk. This might be self-
quality of the incoming
framework, while newer ones tend to
explanatory, but it is often overlooked
effluent and the required
have much more stringent conditions.
until an application lands on the regulator’s desk. If the discharge
quality for discharge, says Dr Phil Ham, managing director & principal
River quality continues to hit the
contributes to downstream flood risk,
hydrogeologist, Envireau Water
headlines and it’s fair to say that there
then this is a showstopper. And if you
In considering the latter, consideration
has been, and will continue to be, a
plan to do any engineering works in or
must be given to where the water will
continuous tightening of water quality
near a river, then don’t forget to check
be discharged. The easy option is to
related regulations in every one of our
what other consents, permits or licences
send water to the public sewer and let
devolved nations. This doesn’t just affect
you may need too to authorise the
the local water undertaker sort it out.
new applications. It also means anyone
construction works.
Unfortunately, this is probably the most
intending to make changes to existing
expensive option, and effluent charges
consents, be that in terms of volume,
Checking these points at an early stage
calculated using the Mogden Formula
locations of discharge points, and
will save at least one design iteration to
can be easily in excess of 50p/m3. Ouch!
certainly any significant changes to the
optimise the required treatment plant,
nature of treated effluent quality, is likely
and quite often a lot of time (& money)
Fortunately, or logically rather, most
to find themselves being more tightly
further down the road. Failure to do so
distilleries are located close to rivers.
regulated as a result.
may result in treatment systems being bought ‘off the shelf’, that may treat water
While the primary driver is a good supply of water for cooling, rivers also present
Since there isn’t a one-size-fits-
perfectly adequately, but not to the
an excellent opportunity to discharge
all approach to regulation, anyone
required standard for discharge to the
treated effluent from the distilling
designing, managing or trying to
local water environment.
process at a fraction of the cost. Doing
optimise effluent treatment plants must
so, however, requires a licence or permit
fully understand the criteria required
And lastly, allow plenty of time. There
to be granted from the relevant authority,
to discharge, and back engineer the
are statutory timeframes for determining
which will set out conditions designed
size and type of plant required. The key
discharge applications. I always say
to protect the biological and chemical
considerations to do this are:
allow yourself at least four months and
quality, and ecology of the receiving
u Flow in the river. Put simply, the
in complex cases, you should double it.
watercourse.
bigger the river, the more dilution. If the
This again highlights the importance of
discharge volume is small relative to the
understanding the relevant policies and
I won’t bore you with the vagaries
‘low flow’ condition in the river, then the
regulations to identify the acceptability
between the different regulations for
more acceptable it will be to discharge
of your proposed discharge, early in the
discharging water in Scotland, England
with limited treatment and conditions.
development process.
and Wales. If you are interested, then
u Status of the river. New discharges will
you can give me a call. What the
only be consented if they do not cause a
Envireau Water has 25 years’ experience
regulations have in common is that
deterioration in water quality, as defined
negotiating permits and licences in some
they all stem from the European Water
under the Water Framework Directive.
of the most sensitive catchments in the
Framework Directive and in broad terms
Effluent from distilleries is fairly benign
UK. If you are facing a regulatory hurdle
the objectives are therefore the same.
from a quality perspective, but if the
that you don’t know how to jump, then
I should stress that doesn’t mean that
receiving watercourse is already under
contact us to see how we can help.
all permits and licences are the same,
pressure, then a high level of treatment
24
|
WINTER 2021
DISTILLERS JOURNAL
Bruni Erben is a leading supplier of glass, closures and machinery for the spirits, beverage, wine, food and home fragrance markets. Founded in 1951, the company has developed & diversified and today offers an extensive catalogue of stock items, a design team which delivers extraordinary results on bespoke products, and industry leading technical support. www.BruniErben.co.uk • +44 (0)1473 823011
CLOSURES ADVERTORIAL
MEET VINOLOK THE UNIQUE, EXCLUSIVE AND INSPIRING CLOSURE
B
y associating unique
environmentally conscious.
Among the unique properties of the
characteristics with their
Vinolok can be recycled together with
Vinolok closure belongs the ability to
products, brand owners
the bottle itself and even together with
allow the wine to breathe and develop
create instant recognition
the sealing ring. Or it can be easily
slowly. Vinolok allows easy opening and
and authority within their
removed by hand and recycle in the
re-closing the bottle.
niches, leading to higher sales as visibility
same way as low density polyethylene
It is fully recyclable and offers amazing
and credibility rise.
(used in juice and milk cartons). The
customization and endless design
The uniqueness of the packaging helps
result is fully recyclable closure.
options. Possibility of adding your logo makes your product unforgettable –
to differentiate the product and attract new customers as it reflects their inner
PACKAGING FOR MESSAGING
simply because consumers keep this
values and individuality as well.
Since the packaging design is used to
closure as a souvenir.
Vinolok is considered as one of the most
affect consumers’ intention to pay or
Vinolok comes in three main product
elegant and creative closures for still
purchase, package design just prior to
lines : Classic, Edge and Premium. To find
wines, spirits, water, and oils.
the marketing should be well studied and
out more information, visit vinolok.com.
It´s made from pure Bohemian glass
performed to identify the brand or the
that transforms every bottle into an
quality of the product.
SILENT POOL DISTILLERS
exceptional packaging. Vinolok gives
Some 66% of customers said they have
“The design complements the overall
a brand the style of top-class quality,
tried a new product because of attractive
look of the bottle. The clarity of the glass,
making any product a luxury article never
packaging. Also, according to research,
the colour and the overall production
to be forgotten. And more – Vinolok is
packaging drives purchase more than
value enhance our super premium
fully recyclable.
other forms of marketing, such as
packaging.
advertising or online reviews, so let´s
Customers like the tactile nature of the
prove it together.
closures, the weight and smoothness
SUSTAINABILITY IS A KEY
make them a very pleasurable item to
Glass is a substance made from natural materials only and it is one of the few
RETHINKING CLOSURES
handle.” Ian Mcculloch, Founder, Silent
materials that are fully recyclable without
Vinolok is changing the way the world
Pool Distillers
loss of quality.
thinks about closure. Vinolok has
Glass is the archetype of sustainable
absolutely no impact on aroma and
Contact Vinolok:
packaging and as such is usually the
flavour and secure the stable conditions
Katerina Slezakova
first choice for consumers who are
after bottling.
katerina.slezakova@vinolok.com
26
|
WINTER 2021
DISTILLERS JOURNAL
ADVERTORIAL
distillersjournal.info
WINTER 2021
|
27
BIMBER DISTILLERY 28
|
I do think that Bimber came onto the market just at the right time” Matt McKay, Bimber Distillery
WINTER 2021
DISTILLERS JOURNAL
THE HOTTEST TICKET IN TOWN
IN THE TWO SHORT YEARS SINCE RELEASING THEIR FIRST EXPRESSIONS, LONDON-BASED BIMBER HAS BECOME ONE OF THE MOST TALKED-ABOUT NAMES IN WHISKY. FROM RELEASES SELLING OUT IN MINUTES TO THE SOUGHT-AFTER SPIRIT OF THE UNDERGROUND COLLABORATION WITH TRANSPORT FOR LONDON, THE DISTILLERY GOES FROM STRENGTH-TO-STRENGTH.
T
ime flies when you’re having
momentum with them as the distillery
with a journey that started in Poland and
fun. Like putting out a
has grown in the years that followed.
one that has seen it embrace and flourish in England’s capital.
top-selling debut album, or making your mark for
But let’s take a step back. The whisky
acting or directing your
world is markedly different than it was
Dariusz Plazewski is both the co-founder
first film. If you’re good enough, you’re
some 20 years ago. You can argue it is
of Bimber and its master distiller. And
good enough. It doesn’t matter how long
more welcoming, more accepting of
owing to his background, you could
you’ve been about.
different ideas, different perspectives
argue that opening a distillery was
and different expressions. And because
his true calling. Both his father and
And this applies to London-based
of this shift, distilleries such as Bimber,
grandfather had a history of moonshining,
distillery Bimber, too. They laid their first
founded by Ewelina Chruszczyk and
with ‘Bimber’ the Polish translation for
casks down on the 26th of May 2016
Dariusz Plazewski, have not only been
moonshine.
and went on to release their inaugural
able to launch onto the market, but thrive
single malt whisky three years later, in
in it as well.
of 1200 numbered bottles sold out in
Matt McKay is the head of marketing and
three hours, and they’ve carried that
communications at Bimber. A distillery
distillersjournal.info
“His father and grandfather were illicit distillers in communist-era Poland,” says
September of 2019. The limited release
McKay. “You’re talking about effectively
WINTER 2021
|
29
BIMBER DISTILLERY distilling using very basic equipment.
to be founded at a point when seasoned
underground stops. “The Spirit of the
You’re using your sense of smell, touch
whisky drinkers, veterans or however you
Underground is very much a team effort
and taste. There were no automation or
want to describe them, are of a mindset
from the production team, making that
computers back then in the 1920s!”
that they do want to explore new spirit
amazing liquid of which we’ve selected,
styles. They want to see what’s coming
and we’ll select, what we think are our
It was from these family members
down the pipe, they want to broaden
best and most interesting casks through
Plazewski would learn those fundamental
their palates and broaden their tastes out.
to the design team, and then myself on
skills around distillation, particularly how
And yes, I think we’ve been riding, riding
looking at, what stations are we going to
you can utilise your senses to help make
that wave ever since over the last five
pick,” says McKay.
a quality spirit. And upon moving to
years.” The project started with co-founder
London with wife and co-founder Ewelina Chruszczyk, Plazewski would soon make
For many, buying habits have changed
Plazewski looking for a way to celebrate
this passion professional.
over the last 18 months. When it comes
London, an idea McKay carried into a
to beverages such as beer, wine and
dialogue with TFL.
Starting his own carpentry engineering
whisky, people have been buying a
“I reached out to TFL and explained
firm enabled him to develop his love for
better quality product when they’ve not
our idea. To be honest, there wasn’t
building, and taking apart things, skills
been spending their money elsewhere.
much expectation seeing as the links
that would later prove invaluable in a
And McKay says he’s observed that in
between alcohol and transport are a
distillery build. Upon moving to the UK,
the demand for Bimber, with consumers
little bit fraught. But they were actually
Plazewski would soon discover another
continue to desire high quality spirits,
super receptive and it surprised us that
love in the form of Scotch whisky, and
regardless of the age of the distillery.
nobody had done it before,” he says. “It took nearly a year to get to the point of
what better way to combine these passions than to have a go at doing it
“Bimber launched its first whisky in the
releasing those first whiskies and there
yourself? So that’s exactly what they did.
autumn of 2019, so we’re not a distillery
are certain rules to operate under. It’s not
that has hundreds of years of history
like we can do promo shots of someone
The Bimber brand was initially
where we can compare it with the
enjoying a dram on an underground
established in 2015 before those first
pandemic period,” he says. “But during
train!”
casks were laid down in May of the
these last 18 months, we spent more
following year. Being such a young
time bottling during lockdown than not.
The initial releases to emerge from the
distillery, the Bimber team knew that in
Our whiskies invariably sell out in mere
Spirit of The Underground project, each
order to make their name, their whisky
minutes, thanks to strong interest from
aged in American oak ex-Bourbon casks
had to impress. But despite a level of
very passionate fans and that demand
were Waterloo (58.3% abv), Baker Street
trepidation, they had faith in the spirit
continued during lockdown.”
(58.1% abv), Kings Cross St Pancras (58.5% abv) and Oxford Circus (58.8% abv).
they had produced. “There’s always trepidation from the
What did change over the last year
McKay smiles: “These whiskies reflect
distillery side, because you don’t know
though was the distillery’s production
the history and the significance of those
how any product is going to be received,”
supply line, resulting in some bottling
particular stations. But let’s be clear on
says McKay. “I do think however that
being pushed back due to supply issue.
one thing. There are a lot of stations on
Bimber came onto the market just at the
That, along with Bimber being closed to
the tube line and we have absolutely no
right time. I think if the distillery launched
visitors like all of their peers.
intention of doing them all. At the rate
20 years ago, the whisky market was a
McKay recalls: “The bottom line is we are
we’re producing them, by my calculation,
very different place.
all passionate whisky nerds, and we love
that would take 16 and a half years. That’s
“Then people were a little bit more boxed
sharing our whisky with other people.
a bit much, so for anyone interested in
in with what they wanted to experience.
“So from an emotional standpoint, not
that series, there’s definitely quite a lot
But what we’ve seen across all of whisky,
being able to invite people into the
more to come but it won’t be anywhere
not just scotch, not just English whisky,
distillery to share what we’re doing and
near every single tube station, least of all,
but across the whole world is a real
to show them how our processes are
because while some tube stations are
increased love of the spirit, a love of
different from others, that was pretty
fascinating, some of them aren’t!”
the stories behind it, its development,
tough.”
The expressions created for that project,
its variability, its characteristics and as a
One such project that has been incredibly
like all of which Bimber produce, are the
result, massive growth.”
popular for Bimber is The Spirit of the
result of the distillery’s in-house process.
Underground Collection. A collaboration
And that’s one that focus on quality, and
Whisky, as McKay explains, has grown in
between Transport for London and
to focus on quality takes time.
measurably as an industry over the past
Bimber celebrating one of the great
20 years and a distillery like Bimber is
engineering projects of the past 200
This journey starts in Hampshire at a farm
right at the top of that wave
years. Just don’t expect the distillery to
called Fordham & Allen. Fordham & Allen,
He adds: “I think we were very fortunate
be able to celebrate each of the capital’s
as McKay says, provide all of Bimber’s
30
|
WINTER 2021
DISTILLERS JOURNAL
BIMBER DISTILLERY barley needs. They’re growing Concerto
that we’re looking from those grains.”
don’t completely clean it down. And
and Laureate, and while Bimber has been
Out of the mash tun, that water is then
because they are open topped, that
distilling using Concerto so far they, like
cooled down because otherwise it would
promotes a secondary malolactic
a lot of distilleries, will shortly be moving
be too hot to apply yeast to inoculate
fermentation from the bacteria and wild
over to Laureate as the Concerto strain
it. Bimber pump it across the distillery
yeast in the air.”
loses its efficacy.
floor of the distillery is really quite small. And so unlike a lot of Scottish distilleries,
The reason Bimber does this is to further
From there the barley is moved over to
where your tour guide might say hey,
develop esters within that wash. Their
Warminster Maltings. It’s Britain’s oldest
follow this pipe work and you go down a
fundamental belief with distilling is that
maltser, who hold two floors, dedicated
corridor and then round into a room and
the actual distillation is simply reinforcing
to malting all of Bimber’s grains.
then up a ceiling and around.
the flavours that you’ve created in fermentation.
He explains: “The grains are specified to our needs and everything about the
At Bimber if you stand the middle of a
“That’s our belief,” he says. “So it’s not
production process at Bimber really
distillery floor, you can rotate 360 and
something to rush, we could easily do
eschews, and takes a different route to
see everything. There is pipe that they
twice as many ferments if we cut that
a lot of distilleries that you’re going to
bend over the top of the roof and then
down. But then the profile of that wash
see that have been founded a long time
pump that with cooled wash into seven,
would be completely different.”
where yield is their primary concern. A
custom-made fermenters.
lot of our concern, and our focus is on on
He says: “Those were installed a few
The one thing that they are very
quality.
years ago. We were originally using
concerned about and keep a watchful
“And we believe that quality takes time.
eye on though whilst running fermenters
So rather than milling that grain, we don’t
that have a bit dirty and open top is
mill it at all. Instead, the grain is cracked.
temperature. If you let your temperature
And we do that to preserve the husk
variate to wildly, at best, you’re going
of the grain, which brings with it cereal
to end up with inconsistency and at
character.
worst, you’re just going to end up with a
“But then it also ensures that we’re only unlocking as much of the convertible starch as we need, we don’t want our wort to be too floury, we want it to be just right for our production process.” Fordham & Allen delivers to the distillery once a week. As Bimber don’t have any silos, they can’t store it for any length of time. So that relationship is based around the quality of the grain from that
Bimber really eschews and takes a different route to a lot of distilleries” Matt McKay, Bimber Distillery
massive infection. A temperature control unit for each of those seven washbacks, which runs down a plate on the inside of each of the vessels, and it keeps them to a constant 26 to 28 degrees at all times. “Whether it’s cold, we need to heat them up, or wherever it’s bloody hot in the summer, we need to cool them down,” says McKay. So that ferment is always kept within those confines to ensure both consistency and that it doesn’t go over the edge.”
particular region of England, but also that relationship that they have, they can keep supplying everything Bimber need, if and
steel as our fermenters. But we’re quite
From there Bimber run two Portuguese
when they grow. Just on a weekly basis.
fortunate that our master distiller owns
Alembic stills at 1000 litres, which were
The next part of the process, is mashing,
a carpentry firm. And so what we did
constructed by Porto-based Hoga.
the Bimber way. Mashing is fairly
was we use the skills those carpenters
McKay explains: “They’re really fantastic,
standard to a lot of distilleries, but they
to build seven, one for each day of the
if you’re making small craft whisky and
have one distinction in that they only
week, American oak, lightly toasted
they’ve been converted to our spec. So
sparge the grain twice. A lot of distilleries
open-topped washbacks. That’s quite a
what we’ve done because effectively,
will do a final particularly hot sparge to
mouthful.
we’re making a slightly dirty wash. And because we’re using direct fire on
get the last of the locked in convertible sugars out of the grain bed, but Bimber
“But effectively what we’re talking about
those stills, which burns in the heavier
don’t do that.
is we’re running our ferment for 168
compounds into the bottom of the steel
“The reason that we don’t do that is
hours, a seven-day firm. Once the initial
creating texture.
we simply do not need that additional
yeast, which is a combination of distiller’s
“Because that spirit is naturally heavier.
convertible sugar to make the wash that
and baker’s yeast, has died down after
we’ve converted the stills to promote
we require,” says McKay. “And we’re all
four days, because those wash backs are
an even larger volume of copper for
about not pushing yield at the expense of
a little bit dirty frankly.
reflux, which will strip out some of those
flavour. So we only apply as much water
“The oak inside is lightly toasted, so it will
compounds that are not necessarily
as we need to create the flavour base
have bacteria in it and we deliberately
either desirable or tasty in your whisky.
32
|
WINTER 2021
DISTILLERS JOURNAL
BIMBER DISTILLERY
“The Bimber spirit is a product of a long,
much of the industry although some,
is working with.
fruity but dirty fermentation, a long but
McKay adds, play with that upwards and
“We are increasingly experimenting with
fairly ferocious, direct fire burn producing
downwards. Something they don’t.
things such as beer casks, working with London-based Brew By Numbers, where
texture, but then some really sharp cut points. We throw away of heads, so you
Bimber fill into a growing variety of cask
we’re doing a cask exchange in which
end up with this juxtaposition spirit that
types, mainly American white oak ex-
we send them whisky casks and they fill
has an awful lot of body, an awful lot of
bourbon casks. A lot of those originally
them with, at the moment, stout and then
fruity character and depth, but is naturally
were first fill but as they’re now growing
they disgorge, send the barrels back,” he
quite clean and sharp.”
and developing, they empty barrels out
says.
And it’s only through the combination
to make whisky and then refill them,
“And then we have some of those barrels
of those processes, McKay explains, on
ending up with barrels that are second
that we filled with new make spirit for
the one side using direct fire, running a
fill, also known as refill, where the level of
a full-term Imperial stout finish and
long ferment firm and but on the other
the activity in the barrel is lower, but that
some that we’re just using for finishing
side, ensuring really tight cuts, all of
means the distiller can leave that whisky
effectively for moving, probably ex-
which are done by hand as there’s no
for longer.
bourbon whisky in and then imparting that imperial stout flavour over four to
computerization in the distillery at all. It’s simply done on taste smell, and they’re
Resulting in a rather different profile
six months to to give that whisky that
measuring the ABV of that spirit to ensure
between the sort of spicy wood-forward
originally had a defined ex-bourbon
that it’s within the confines.
first fill, and then the calmer, longer
profile, some of those more dark malt,
and slower refill, McKay tells us. When
chocolate malt, sweet and heavier
And now, we’re nearly at the point of
it comes to casks, the distillery have a
flavours.”
starting to make the whisky. The spirit
selection of different Sherrys which is
runs off the stills, once it’s been through
growing. Starting initially with Oloroso
Through such partnerships, McKay
the wash and then a second distillation in
and PX but expanded to include Fino,
considers Bimber as something of a
the spirit, which comes off at 72% ABV.
Amontillado and Manzanilla among other
“strange” distillery, one that is fully-
They then rectify it downwards to 63.5%,
more oxidative Sherry such as Moscatel.
focused on traditional methods that take
a fairly standard filling strength for
But it’s not just sherry producers Bimber
a lot of time but also one that isn’t afraid
distillersjournal.info
WINTER 2021
|
33
BIMBER DISTILLERY
Bimber Distillery in London has made its name early on through a committment to quality, even if that takes longer to acheive it
to experiment both with their casking,
of the grain that we want. And by working
using traditional methods and the team’s
and finishing, but also with their brand
with that farm, and by processing it in
passion for whisky.
propositions and they work with.
the way we do on the malting floor, only
“We want to be seen as an innovative,
crushing it, not milling it, that is what
“So the fact that the distillery does
forward-looking and a fairly-open
defines that early stage of that Bimber
change, and you will see those changes
distillery,” he says. “You know, there’s
process.”
if you try a bottle that’s cask number before 110 that would have been made
no secrets, you can come and visit. I encourage you to do so, and unlike a lot
He adds: “Equally, in addition to that, if we
on the old washbacks if you try them
of distilleries, you can ask us anything,
changed any part of our whisky making
now, the profile similar but the fruitiness
and you can take photos of whatever you
process be that the spec of the grain,
from those wooden washbacks is quite
like.”
how long we sparge for, how long we
different,” he says.
ferment with, the type of yeast, the still Depending on when you visit, there’s a
set up any part if you change any part
“And not only are we okay with that we
good chance Bimber will have upgraded
of your plant, the profile of your whisky
look for that. We feel that we are on a
and updated its kit to further enhance
will change. And we’ve certainly found
journey and we are still learning. Any
production. But the one constant,
that Bimber has not rested on his laurels.
distillery that says ‘we’ve mastered it all’
McKay explains, is the commitment to
The mash tun is not the original mash
then I don’t think so. You know, we’re
utilising the highest quality ingredients.
tun, the fermenters were not the original
always learning, always looking for the
That, and a refusal to compromise on
fermenters, the way the stills have
next thing and asking how can we make
the distillery’s values. “Grain is super
operated has slightly been changed over
this better?”
important. The quality and the properties
the years. McKay concludes: “That’s not change for
of that grain, and where it’s grown, are all fundamentally going to affect the
And for you know, big distilleries who
change sake, but the more that we can
eventual flavour of that whisky, he says.
are making, and using quite a lot of skill
refine our whisky-making process, the
“It’s really, really important, particularly for
I’ll add, a product that has consistency
more the more we can surprise people
a small distillery, a lot of big distilleries,
across hundreds of thousands of
and say, ‘Wow, I thought I knew Bimber
they’re reliant on the volume of grain, you
bottles, potentially over decades. That’s
but now I’ve just tried this’ is a good thing.
know, how much can you get me, we’re
impressive, but we’re not about that.
“We just love to raise eyebrows and as
not.
That’s not what we’re doing.”
long as the quality is great then yes,
“And so because we’re not, that allows us
Instead Bimber, as McKay explains, is
change is good.”
to be really specific in exactly that spec
about creating the best whisky they can
34
|
WINTER 2021
DISTILLERS JOURNAL
Humidity Control for Distilleries, Breweries & Maltsters
Steam Humidifiers
Dehumidifiers
Adiabatic Humidifiers
...create the ideal environment. • • • • •
Ensure stable conditions Improve safety & hygiene Reduce Angels’ share Improve product quality Lower service & maintenance costs
01372 571200 www.humiditysolutions.co.uk
Service & Maintenance
HARD SELTZER
THE BEVERAGE TREND WITH A FIZZ
THE RETURN TO NORMALITY POST LOCKDOWN IN THE UK IS BRINGING A NEW TREND IN THE ALCOHOLIC BEVERAGE CATEGORY. AS HARD SELTZER SALES CONTINUE TO CLIMB IN THE UK, YOU MAY HAVE NOTICED THAT THEY ARE EVEN GETTING THEIR OWN SECTION ON SUPERMARKET SHELVES MAKING NOW A GREAT TIME TO TAP IN ON THIS TREND, EXPLAINS DR STEPHANIE BRINDLEY FROM MURPHY & SON.
36
|
WINTER 2021
T
he benefits of hard seltzer
and invert sugar are some of the sources
are not only restricted to the
of sugar used in hard seltzer production.
low calories option it offers
In contrast to a malt wort fermentation,
to the consumers.
a sugar fermentation lacks the nutrients
The global hard seltzer
(particularly free amino nitrogen), which
sales already valued to be in the region
helps strengthen yeast cell wall and
of US$4.4Bn in 2019 is projected to
prepare them for the fermentation
increase between 2020 to 2027 at a
process.
16.2% compound annual growth rate. This suggests a lucrative option for craft and
The absence of certain vitamins, minerals
large scale brewers looking to capitalise
and amino acids also contribute to
on this demand.
the relatively slow, sluggish or stuck fermentation.
WHAT IS HARD SELTZER?
The occurrence of off flavours and
Hard seltzer also known as alcoholic
sulfuric aromas can also be associated
seltzer or hard sparkling water, is simply
with this process if it were to run into
carbonated water, alcohol and flavouring.
issues associated with nutrient deficiency.
The rapid growth of hard seltzer
Hence, the choice of an external nutrient
emanates from its wide variety of flavours
source is pivotal in the hard seltzer
coupled with the publics’ impression of
fermentation process.
a healthier alcoholic beverage (usually
The choice of yeast also depends on
around 100 calories per can).
the brewer’s preference. EC1118 remains the most preferred due to the fast
The flavouring depends on the seltzer
fermentation rate, high ethanol tolerance
brand and can cater for a wide range
and the clean, clear organoleptic profile
of preferences. Different strategies are
it produces.
adopted during hard seltzer production.
Some distilling yeasts also make for a
This can depend on the manufacturers
good choice if aiming for higher ethanol
preference.
yields. It is worth experimenting with
Some may choose to spike carbonated
other strains, especially when producing
water with a distilled alcohol such as
seltzers around the 4-5% ABV mark, to
vodka, while others are looking to
see what flavours can be achieved.
craft their own from scratch with sugar fermentations.
ENABLING THE TREND
Similar to other alcoholic beverages such
The Murphy and Son Just Add Sugar kit
as beer, wine, cider etc, the fundamental
is a combination of nitrogen, vitamins,
distinguishing property of the latter
amino acids, yeast extract, and trace
version of these hard seltzers is the
elements optimised to aid yeast growth
fermentation process.
during the fermentation of sugar solutions.
Hard seltzer fermentation process
Just Add Sugar is formulated to provide
involves the fermentation of sugar to
the building blocks required for healthy
produce a neutral alcohol base.
yeast. The Just Add Sugar kit also comes
The wide range of sugar available as
with a buffer adapted to maintain a
yeast food in the production of hard
constant intracellular pH in yeast during
seltzer contributes to the differences
sugar fermentation whilst decreasing the
between each hard seltzer variety. Cane
inhibitory effect of organic acids on yeast
sugar, honey, agave, dextrose, sucrose,
growth.
DISTILLERS JOURNAL
HARD SELTZER
distillersjournal.info
WINTER 2021
|
37
HARD SELTZER Left top and bottom, Lab trial fermentation plot showing pH, ABV and gravity across the five days of fermentation.
range for yeast fermentation but also allows for the addition of acidic flavours further down the process without the final product getting too acidic. Based on the data from the trials, the fermentations were fully attenuated after five days. The gravity dropped significantly upon the utilisation of sugar by the yeast throughout the fermentation process. The phases of yeast growth could be spotted on the graph with a lag phase in the first two days and a steady log phase between day 2 and day 4. The stationary phase of yeast growth, The salt magnesium sulphate (MagSul)
were added (an important step to avoid
as seen, is preceded by attenuation
forms the 3rd component of the Just
the denaturing of the product).
in fermentation resulting in the clean
Add Sugar kit. This provides the essential
The sugar solution was cooled further
alcoholic produce at the target ABV.
cofactor needed for glycolysis.
before transfer to the fermentation vessel
The combination of each Murphy and
(FV). Yeast was added following the
Based on the result, it can be concluded
Son Just Add Sugar kit component in the
transfer of sugar wash to FV.
that the nutrient had good properties for fermenting a nutrient-poor media
advised doses provide all the necessary elements for a successful sugar
PRODUCTION RESULTS
such as that used for the hard seltzer
fermentation.
Graphs of fermentation 1 and 2 above
fermentation.
Following laboratory trials, Just Add
show the pH, ABV and Gravity readings
Sugar formulation was prepared for a
for the completed 5.12 and 5.25 %
Murphy and Son Just Add Sugar
commercial production trial at a brewery.
ABV hard seltzers, respectively. Both
nutrient can also successfully achieve a
The initial sugar wash was carried out
fermentations attenuated with a pH
fermented sugar base for higher %ABV
using granulated cane sugar (50kg) and
above 4.0. (Fermentation 1 ended at 4.23,
targets so that a more concentrated
water (600litre).
and Fermentation 2 ended at 4.23).
version can be made and liquored back
Gravity of sugar wash was constantly
The final gravity was 0.995 and
This ability to successfully ferment high
monitored to ensure target OG was met
0.994, respectively. The fermentation
gravity sugar washes will also appeal
(1.30-1.35). The sugar solution was boiled
progressed well and created a base with
to sugar-based spirits and other sugar-
for ≈15 minutes and allowed to cool
the required properties.
based alcoholic beverages.
slightly before Just Add Sugar nutrients
This pH allows for both an optimum
later.
38
|
WINTER 2021
DISTILLERS JOURNAL
bring forth the
flavour hard seltzers y made eas
Just Add Sugar - Yeast Nutrient Yeah, you heard that right! Alcoholic sparkling water made in your brewery. Murphy & Son’s NEW yeast nutrient ‘Just Add Sugar’ can be used to take your sugar wash from basic to bursting with flavour, achieving up to 12% abv in just 5 days. Want to know more? Call our team on 01159 785 494 or visit murphyandson.co.uk
T R U S T E D
M A LT
S U P P L I E R S
T O
T H E
W O R L D ’ S
F I N E S T
D I S T I L L E R I E S
A long-standing tradition with malt-based distilling Low, medium and heavily peated malt available Barley varieties bred and grown specifically for distilling
Expertise Tradition Quality Craft Choice Innovation
Traceability from grain to glass Organic distilling malt available Malt extract products to improve colour Speciality malts to support a scope of flavour ranges M U N T O N S
S A L E S
hello@muntons.com @muntonsmalt M U N TON S .COM D I S T I L L I N G M A LT S
I
P E A T E D M A LT S
I
S P E C I A L I T Y M A LT S
I
C O L O U R E D M A LT S
M U N T O N S P L C C E D A R S M A LT I N G S S T O W M A R K E T I P 1 4 2 A G
UK
I
M A LT E X T R A C T S
RUM IS NOT THE NEW GIN
UM
UK CRAFT RUM PRODUCERS FROM JERSEY TO SCOTLAND ARE CREATING PREMIUM SPIRITS THAT CAN RIVAL THE BEST OF THE CARIBBEAN IN TASTE AND QUALITY. BEATING THEM IN VOLUME, HOWEVER, IS A VERY DIFFERENT STORY. VELO MITROVICH REPORTS
distillersjournal.info
I
n looking back over the past
growth across all spirits during lockdown.
two years, if you were holding
In the three months from April to June
your breath waiting for all rum
2020, 38% more rum was sold than in the
predictions to come true, you’d be
same period in 2019, equating to an extra
long dead.
1.3 million bottles sold. Total rum sales
Forget gin, they said, everyone was
were worth £119 million in the quarter
going to be drinking rum. All those 400+
alone.
gin distilleries in the UK? Craft gin folks would be switching over to rum if they
Over the last 12 months rum has enjoyed
were smart.
8% volume gains and is now worth £430
It was going to be a rum-rum world with
million, placing it behind only whiskies,
the only question being: Is it going to be
vodkas and gins in value terms.
white, gold, dark, aged, or spiced rum
And rising upwards with this trend are
the world is drinking?
UK rum distillers – oh…if only it was that
According to a 2020 report by
simple.
Sainsbury’s, rum was pegged to take
When comparing rum to gin, it’s like
over gin as the UK’s new spirits favourite,
comparing chalk to cheese, apples
based on the supermarket seeing
to oranges, or to any other similar
an impressive 39% increase in sales
expressions out there. They’re not the
compared to all other spirits sales.
same spirit; they’re not even close to
Sainsbury’s external Spirits expert, Tom
being the same spirit.
Sandham, said: “Gin lured countless drinkers away from vodka, with notorious
With UK gin, there has never been
classics like the Negroni flourishing as
serious competition from imports. UK
drinkers craved punchy new botanical
drinkers drink UK-produced gin, be it
flavours. Now gin drinkers are turning
made-to-the-standards London Dry Gin
towards rum for the same reason, as it’s
or cotton candy flavoured gin liquor. As
the ideal stepping-stone drink into aged
frustrating as some find the UK’s Gin
spirits: not too bitter, and lovely mixed or
Guild, its demand for exact standards
neat.”
have helped make British gin a world
Miles Beale, CEO of the Wine & Spirit
export leader.
Trade Association (WSTA), crowned rum
With rum, there are more competitors
the “drink of lockdown”, as WSTA’s figures
than you might imagine. Worldwide
showed that rum enjoyed the biggest
there are at least 62 countries with rum
WINTER 2021
|
41
RUM
Rum has always been an imported spirit and will continue to be so for the conceivable future
production and in the USA, 25 states
whey. And almost every gin distiller –
that could be an extra chapter in Joseph
make rum. While you would think that a
including most medium-sized players
Heller’s ‘Catch-22’.
rum from the Caribbean region – such
and above – buy in their base spirit.
And, perhaps one of the biggest hurdles
as Bacardi – would be the world’s leader
rum production has to contend with in
in far as volume, it’s actually Tanduay
Rum has always been an imported
the UK, there is not a tradition of making
rum made in the Philippines. In 2017 it
spirit and will continue to be so for the
rum here. In fact, it’s only been about
knocked Bacardi off its top-dog spot
conceivable future. On this grey, cold,
10-years since the first bottle of 100%
and hasn’t looked back. In examining
wet island we call home, rum sings to us
UK-produced rum was bottled by English
the world’s top 12 rum producers and
of warm seas, palm trees, and tropical
Spirit in the north Essex countryside.
growth from over the last five years, by
nights. The second you put ‘Made in the
far this brand has shown the strongest,
UK’ on your bottle of rum, you’re starting
Dr John Walters got a crazy idea in
consistent growth.
to fight an uphill battle.
2009 when looking at some grapes on
And the fight begins within the ranks
his property, he thought: “I bet I could
Where can you buy this orangish
of UK rum distillers. While some bring
distil these.” After two years of climbing
coloured rum? Tanduay says that it is the
in basic white rum from the Caribbean,
a Mt Everest of HMRC regulations, he
best kept secret in Asia. That might be
redistill it with their own flavourings and
launched English Spirit in 2011. It was
true. You actually have a better chance
call it British rum, this is not a popular
the first-time rum was distilled here
finding it in North Korea than in the UK.
decision with those British rum distillers
completely from scratch.
However, the company says that starting
who do all the steps starting with either
this year it will be starting an aggressive
molasses or cane sugar.
expansion campaign. Currently in Europe,
Today, English Spirit is the UK’s largest craft rum distiller and getting ready to
Tanduay can only be found in Belgium,
There have been several attempts by
become ever larger with a new distillery
the Netherlands and Luxembourg. This
regional rum distillers to have standards
and visitors’ centre opening in Cornwall.
will soon be changing.
associated with the name. For example,
Besides looking at English Spirit’s new
if you call your rum ‘Scottish rum’, you
developments, we’ll also be looking
For craft distillers, gin was always going
will have to distil it in Scotland from
at Scotland’s Old Mother Hunt Rum
to be easier to make than rum. While
molasses. Creating these standards,
distillery, which is at the opposite end of
pubs, hotels and even cruise liners now
however, have yet to pan out.
the spectrum when it comes to physical
have their own gin distilleries, that will
As far as HMRC regulations go, as long
size. How small is this commercial rum
never happen with rum. Gin drinkers don’t
as you don’t make your base spirit,
distillery? Rebecca Hunt tells Distillers
bat an eye at the idea that the base spirit
getting a gin re-distillers license is fairly
that she is looking into getting official
was not only bought from someone else,
easy as is the same for rum. If, however,
Guinness Records recognition as the
but that it could be made of anything
you do all the distilling processes in rum
smallest UK rum distiller.
from grains to potatoes to even dairy
production, get ready for requirements
42
|
WINTER 2021
DISTILLERS JOURNAL
Gravity Systems was formed to meet the growing demand in the craft beer market for a single source for all brewhouse, fermentation, services generation and distribution. It is our aim to be the most complete partner in the brewery industry by building long term partnerships with our customers.
+44 (0) 1733 834264 | www.gravity-systems.co.uk
NGLISH SPIRIT
GROWING A RUM DISTILLERY
THE FATHER OF ENGLISH RUM IS GETTING READY TO OPEN A SECOND DISTILLERY IN CORNWALL. FASTEN YOUR SEAT BELT CAUSE THINGS ARE GOING TO GET A BIT CRAZY. VELO MITROVICH REPORTS
44
|
WINTER 2021
I
t was a different world when we
offerings were bland, at least they were
last talked to Dr John Walters at
consistently bland.
the UK’s first and largest rum craft
If your niche was craft and quality with
distillery, English Spirit. It was 2019
the accompanying expense, you were
– just a month before Christmas
about to face a tough time. For most,
– and the distillery was going full speed –
growth and expansion plans were put on
like a Santa’s workshop for adults.
hold or discarded completely. For English
A long row of 20 200-litre copper alembic
Spirit, however, it was like those words
stills – all designed by biochemist and
didn’t exist.
master distiller Walters – were bubbling and gurgling away inside a 200-year-old
In 2011, English Spirit was desperately
structure called the Black Barn. Despite it
trying to produce 120 bottles of spirits
being a cold day outside and there were
a week. In January 2020, the team was
holes everywhere in the barn’s roof and
producing just shy of 2 million bottles
sides, inside the Black Barn it was warm,
annually – with about 65% of that going to
and the air was filled with the smell of
contract distilling for a variety of clients.
molasses and spiced rum. If you could
It had around 14 core lines – such as gin,
say that Christmas was in the air, it was
vodka, rum, brandy, eau-de-vie, single
there at Great Yeldham Hall in the north
malt spirit, liqueurs, English sambuca
Essex countryside.
and cucumber spirit – and was doing 10
Walters was leaving later that day to drive
to 20 special editions a year, such as the
to Cornwall to check specifics for the new
popular Strawberry Rum Liqueur.
distillery that was being built at historic
But, English Spirit figured it could move
Treguddick Manor, near Launceston.
double the amount of spirits, if there was
At that stage there was a considerable
only a way to produce it. It was decided
amount of work remaining and final
that the existing distillery would be kept
permits had not yet been approved. Still,
in Essex, while a new distillery would be
how could anything derail this state-of-
built somewhere in England. In scouting
art distillery. In fact, according to one
out locations, Treguddick Manor ticked all
local press, there was even talk of a very
the boxes.
optimistic opening of Spring 2020, just four months away.
Although it sits in the heart of the rolling Cornish countryside, it is less than a
WHAT COULD GO WRONG?
minute’s drive from the A30. In a normal
For many UK distilleries, breweries and
year, more than 15 million visitors pass
those working in the hospitality industry,
this way going into North Cornwall.
it’s now almost hard remembering
There was room for a 2,500-litre copper
what pre-pandemic days were like.
still – that was to be engineered by
While before punters were willing to
Walters – proper aging warehouses, a
experiment with different brands in a pub,
restaurant, a visitors’ centre, geodesic
now faced with spending £30 or more
domes to grow botanicals for gin and
for an unknown bottle at a supermarket
other spirits – everything.
or online, they went with much cheaper
For Walters, there was a manor house
major players who, even if their
dating back to around 1500, with part of
DISTILLERS JOURNAL
RUM
distillersjournal.info
WINTER 2021
|
45
46
it going back to 1250. This made the
the base liquid used for hand sanitiser,
lights on at numerous distilleries and
16th century manor house at Great
making around 120,000 litres of it, which
breweries, it was more work than many
Yeldham Hall seem like a new-build.
was a rapid – but good shift – for the
imagine. If before you had one individual
Then in March, all things changed.
distillery, says Walters, who adds that it
buying thousands of litres from you, you
“Even though we didn’t have
was this time that internet sales shot up
now had to sell to a lot of individuals to
complete exposure to the license,
as people were remaining indoors.
get anywhere near the same volumes.
trade and hospitality industries, we
“We found previously, we’d done okay
Each of those individual orders, too, takes
had significant contract customers
online, but it was not great asset. Then it
time from the second they arrive online,
who did. As a result of that, things
developed into a totally different world
to packaging and shipping as the product
went on pause,” says Walters.
for us,” he says.
leaves.
English Spirt started producing
While going online helped to keep the
Online sales helped English Spirit stay
|
WINTER 2021
DISTILLERS JOURNAL
profitable and keep staff on a minimum
turned into an ‘if’ situation. Even at the
go for a gentle opening in October,
furlough. But, according to Walters, there
height of the pandemic, there was never
one where we still got quite a vibrant
was a side benefit as well. At Yeldham
any question about it not opening, the
tourist trade down in Cornwall.”
– and what is expected at Treguddick
project just slowed down.
But suddenly there was a threat to
– it is planned that the distilleries will
“We managed to keep the whole
that date and indeed, a threat to the
have much more direct contact with
development of the project at Treguddick
distillery ever opening. With what had
the end consumer and direct sales. The
going forward, which was quite taxing,
seemed like a done-deal, there were
pandemic forced the distillery to take
it took a lot of resources and a lot of
now problems with the last planning
steps that it wanted to take all along.
focus,” says Walters. “We intended to
stage, leaving Walters wondering
In speaking with Walters, you soon
open in July of this year, but because
if final approval was really going
realise that opening up Treguddick never
it was so uncertain, that we decided to
through.
distillersjournal.info
WINTER 2021
|
47
RUM
48
|
WINTER 2021
DISTILLERS JOURNAL
RUM Walters says it became very apparent that there was local opposition, based not on the idea of a distillery opening, but because “you’re not from around these parts”. “There is a lot of that here, a hell of a lot of that. There’s no thought for jobs, for the local economy, and what you’re going to be contributing. It’s just that you’re not from around here,” says Walters. He had no idea what the outcome would be until the planning officer got up to address the crowd. “I just like to tell y’all, you don’t have a legal position to object to this application. And if you turn it down, he’ll take it to court, we will pay the costs, and it’ll still go through.” The application passed.
BECOMING A CONTRACTOR Because English Spirit is not a big
between each of those storage units.
where its coming from, there are just so many questions you don’t know the
distillery, Walters says they couldn’t afford large contractors; it would have
“It’s going to mean some amazing things.
answer to,” says Walters. “There may be a
come in twice or even two-and-a-
The first is that we’re going to have more
really strong rationale for it because you
half-times the total amount of money
capacity, which is great. One of the
love those flavours and there is nothing
planned.
reasons why we need to overproduce is,
wrong with that. But don’t say what it
“We had to take it over, manage it, and
in thinking long term business growth,
isn’t.”
we’ve built every piece of woodwork
we are going into the maturation of dark
in the building, it’s all been done by us.
spirits – because we are the father of
Back in the 1950s through 1980s in the
It’s been quite exciting, we’ve been a
British rum.” With that thought in mind,
States, big department stores that no
commercial developer for 18 months, as
English Spirit will start laying down
longer exist would put out Christmas
well as radically growing and changing
significant stocks of cask rum to start
catalogues, some like from Sears could
the way that we approach our delivery
its aging programme. While Walters
easily be 150-200 pages. Kids would
business. Yes, it’s been very exciting.”
believes he is too far south to say the ‘W’
stare endlessly at them, writing down
word, aged English whisky is also in the
Santa lists, crossing things out, and
Would he do it again?
works.
adding others.
“It was quite a fascinating experience,
UK RUM STANDARDS
Spirit and in particular what the new
but no, I wouldn’t want to be doing that
Walters believes at the end of the day if a
distillery will bring, John Waters eyes light
again,” he says.
consumer is going to spend 30,40 or 50
up the same as these kids thinking about
What gets Walters excited is the potential
pounds on a bottle of your rum, it should
Christmas.
of what the space of Treguddick will bring
stand for something. One of those is, if
The bar at Treguddick Manor will have
to English Spirit.
it says UK, British, Scottish, English or
over 40 spirits for people to try, spirits
“At Yeldham we had very, very tight
Welsh rum on the bottle, it needs to be
not available online or in shops. This will
space constraints. So, the idea of ‘where
actually made here, just not blended.
include aperitifs, different fruit brandies,
do we put 5,000 barrels’ wasn’t going
“If it’s British or it claims to be coming
whiskies, gins, and a course, rums, all
to happen. On one side we’ve got the
from somewhere in the in the UK Isles,
experiments that the biochemist is just
village, the other side we’ve got the
can we please do the whole job. Let’s
dying to experiment with and try. “If you
church, we’ve got the lake, and then
ferment; let’s distil; let’s mature; and let’s
use this sort of wine cask to age the rum
we’ve got a farmer,” he says.
bottle here.” Bringing in someone else’s
in and them move it into this one, while
“Here at Treguddick, we’ve got two
rum, blending it here and adding some
all the while changing the warehouse
separate titles. The manor house has its
local botanicals does not make it British
temperature….” As you say goodbye, you
own ground and then we have a separate
rum, he says.
don’t have the heart to tell Dr John that a
three-and-a-half-acre distillery site.
“I don’t think it does anybody any good
day only has 24 hours.
We can happily put maturation units at
because, come on guys, you’d get a lot
different temperatures, different humidity,
more satisfaction out of fermenting it. You
For more on English Spirit, be sure to listen
and start storing spirits and moving them
don’t know how that rum’s been made,
to Distillers Journal podcast.
When asked about the future of English
distillersjournal.info
WINTER 2021
|
49
Give your brand a label identity that matches its great taste www.opmgroup.co.uk
OPM (Labels & Packaging) Group Limited The Colour Box, Gelderd Road, Leeds, LS12 6TG
ASK A BARTENDER
ASK A BARTENDER ABOUT: RUM
IN TRYING TO FIGURE OUT THE NEXT BIG THING, YOU CAN TALK TO DISTILLERS OR YOU CAN TALK TO THOSE POURING FOR CUSTOMERS, BARTENDERS. PICK A QUIET NIGHT, PULL UP A STOOL, AND FIND OUT WHAT PEOPLE ARE DRINKING. THIS ROUND, WE ASK AWARD-WINNING BARTENDER CARL ANTHONY BROWN ABOUT RUM
distillersjournal.info
W
e talk about
and pick up a cheap, poor quality rum –
different drinks
people are so much more aware. People
having their
are starting to care more and are taking
moment and being
more time to pick something special.
on trend, but in my
“It’s funny, we assume we have become
opinion, rum isn’t going to be the next big
more sophisticated with our drink
thing for this reason,” says Carl Anthony
choices. But, if we go back to the 1930s,
Brown, award winning bartender. “Rum
people were a lot savvier with spirits.
is simply not a fad that will fade in
People understand where drinks came
popularity, it’s something that is a staple
from, but this education has been lost.
and it’s a staple for a reason.
There is the classic Burke’s cocktail
“Compared to other spirits such as vodka
book from 1936 that features rums from
or gin, rum has a depth of flavour and
specific regions.
intensity, which means it’s not going to be
“Rum can taste very different depending
suitable for all palates.
on where it is made, a Barbados rum will
“If I was pushed towards a rum trend, I
be different to a Cuban rum,” he says.
would say that perhaps a derivative could
As many bartenders say, their choice
break away and become a stand-alone
for a rum drink is a daiquiri cocktail. Not
drink – for example, botanical rums. But I
what a daiquiri has become in the eyes of
can’t see this being long term.
most, but what a daiquiri used to be. The daiquiri was supposedly invented
“If I was going to see a change in
by an American mining engineer named
direction with rum consumption it would
Jennings Cox, who was in Cuba at the
be in terms of quality. I think gone are the
time of the Spanish–American War in
days when people go to the supermarket
1898.
WINTER 2021
|
51
RUM
If I was going to see a change in direction with rum consumption it would be in terms of quality.” Carl Anthony Brown
Originally the drink was served in a
an adult frozen smoothie for those
tall glass packed with cracked ice. A
thinking they are always on holiday. But,
teaspoon of sugar was poured over the
thanks to proper bartenders and fans, the
ice and the juice of one or two limes was
daiquiri is making a strong comeback.
squeezed over the sugar. Two or three ounces of white rum completed the
“If I’m drinking rum, I’m drinking a daiquiri
mixture. The glass was then frosted by
– I like a classic. I’d use El Dorado rum,
stirring with a long-handled spoon. Later
it’s heaven, made on the banks of the
the daiquiri evolved to be mixed in a
Demerara River in Guyana where they’ve
shaker with the same ingredients but with
been making rum for over 300-years. I
shaved ice. After a thorough shaking, it
mix the rum with a little lime juice and
was poured into a chilled coupe glass.
Demerara sugar syrup. Perfect.” Carl Anthony Brown, is an award-winning
Consumption of the drink remained
bartender, mixologist and TV drink’s
localized until 1909, when a US Navy
expert. Some of Carl’s accolades include
medical officer tried Cox’s drink and
winner of ‘The Young British Foodies’,
introduced it to the States where it
IMBIBE ‘Drinks List of the Year and many
became a favourite over the space of a
more. He’s worked for 17 years in the bar
few decades. It was one of the favourite
and drinks industry, including creating
drinks of writer Ernest Hemingway –
the drinks concept across the Dishoom
who is rumoured to have put away 15 at
group. His latest venture has been
one sitting – and US President John F.
launching the alcohol-free spirit, Crossip
Kennedy.
in 2020.
Somehow in the 1960s and 70s, the
He is best described as a man who is
classic daiquiri lost its way and became
seldom without an opinion.
52
|
WINTER 2021
DISTILLERS JOURNAL
SMELL, TOUCH, HEARING, TASTE: THE FOUR SEGMENTS Amorim Top Series is the specialized unit dedicated to the design, engineering and production of exclusive capsulated cork closures for the world’s most celebrated spirits brands. With passion and vision, we bring together ideas, skills and inspiration to create exclusive closure solutions that respond to our customers’ most in-depth needs and inspirations.
Amorim Top Series offers a variety of stopper solutions in four market segments - prestige, elegance, premium and classic value. By building strong connections with our customers, we explore the virtues of teamwork to deliver personalized solutions.
Visit us at www.amorimtopseries.com Contact us - info.atspt@amorim.com
OLD MOTHER HUNT
MOTHER
KNOWS BEST
WHAT DO YOU DO WHEN LIFE THROWS YOU A CURVE BALL, YOU MAKE RUM. VELO MITROVICH REPORTS
54
|
WINTER 2021
P
eople go into making spirits
grab any and all hours offered. And the
for a variety of reasons.
perks? Big airlines might have a crew
For some, especially in
lounge at airports. For the rest, the same
the whisky industry, it is a
uncomfortable terminal seats you sit on
family tradition, or the local
are their lounge as well.
distillery is the largest employer in the
For Rebecca, with two small children,
area. You either work for the distillery, in
Matt’s varying hours made it impossible
a support industry, or you move to where
for her to find work. But she knew how
there are other life opportunities.
much Matt loved to fly, what pinning on
Many, too, in whisky, follow a more
those gold wings meant to him every
traditional path of either learning on the
day. She supported him fully.
job and working their way up the food chain, or starting with a university degree
If only the industry had done the same.
in distilling. In March 2020 during the beginning However, craft gin and rum are totally
of the Covid pandemic, Matt’s Flybe
different animals. Many times, people
work chat suddenly became filled with
going into either have a ‘regular’ job. But,
messages from worried colleagues
feeling unsatisfied and unfulfilled or just
reporting their aircraft had been
wanting to do something different, they
grounded and impounded, or that
decide to give distilling a try. Most times
airports suddenly refusing to give fuel.
they keep the other job until the distillery
Matt and Rebecca were worried. They
starts to pay its way or they decide this
had just bought a larger house for their
wasn’t for them. You could label this the
growing family. Still, the government
‘safe or hobbyist approach.’
immediately stepped in and promised it
For a much smaller minority, craft gin and
would keep Flybe flying. Things wouldn’t
rum distilling represents a way of putting
be that bad.
food on the table, keeping up with house
It was a pie crust promise – easily made,
payments, and trying to make the best of
easily broken. The next day Matt got the
a bad situation. That is exactly where Matt
official notification that Flybe had folded,
and Rebecca Hunt found themselves at
and he was made redundant. It hit Matt
the very start of the Covid pandemic.
like a ton of bricks. He and Rebecca realised that with so many other pilots
Matt Hunt was a pilot for Flybe; being
around the world suddenly out of work,
a commercial pilot was all that he ever
finding a pilot’s job elsewhere wasn’t an
wanted to be. However, being a pilot is
option.
a lot less glamorous than it sounds. If you’re flying for smaller airline or doing
Matt had always been self-made. Even
local hops for a big one, there is no
with his flight training, he had worked a
schedule or rhythm in your life.
variety of jobs to pay for it. But now like
You’re up at 3.30am for a 5.30 flight.
a trapeze artist, he had just let go of the
The next day you could be starting
bar, realised there were no safe hands
mid-afternoon and be flying late. You
waiting to catch him, and worse of all,
DISTILLERS JOURNAL
RUM
there was no safety net below.
could reach a saturation point. However,
To get a license, Matt and Rebecca
Rebecca and Matt started looking for
with rum there was less competition
would have to show that they had a
work anywhere and would even try for
and in Scotland, there is an on-going
distillery and the expertise to run it. They
the same job. From being seen as a stay-
rum renaissance. The couple bought
had neither. And with rum there is a real
at-home mom, Rebecca would always
plain white rum and then infused it with
Catch-22 situation with HMRC. Before a
be under qualified. As a pilot, Matt would
different ingredients, trying to come up
license can be granted, a distillery must
be overqualified
with a flavour that would be theirs and
be built. But there is zero guarantee that
They were quickly running out of options.
not a copy of someone else’s.
a license will be granted. A want-to-be distiller could be left broke and holding a
“We realised that no one was going to give us a job. No one was going give us
They had some recipes they were happy
huge white elephant.
a future, everyone was struggling. The
with, it all looked promising, and then
The couple, though, refused to be
whole economy was shutting down,” says
reality hit them like a ton of bricks.
discouraged.
With gin, nearly all craft distillers buy
Matt realised that first off, he needed to
their base spirit and then distil into it the
learn as much as he could. There are
THE ALCHOHOL JOURNEY
botanicals. Because they’re not making
short courses and university degrees in
The couple spent nights brainstorming
a highly volatile spirit on their premises,
distilling. Oftentimes involved in the sale
ideas. An idea that Rebecca still feels
getting a license through HMRC is
of a still, besides being trained how to
there is merit is making a portable
relatively painless and straight forward.
use it, help is giving in creating flavours
Rebecca. “We needed to make our own success.”
and styles. At the other end of the
children’s slide that would attach to a house’s stairs. However, they found that
However, Matt believed – as do many in
spectrum are YouTube videos and books
there were already several protypes out
Scotland – that the entire rum making
from Amazon. While this might seem like
there.
process needs to happen at the distillery.
a waste of time, UK bronze medal winner
They then noticed that while sales of
It wasn’t good enough to bring in rum
Sky Brown learned how to skateboard by
alcohol ceased in pubs, restaurants and
from the Caribbean or elsewhere and
watching YouTube videos.
night clubs, breweries and distilleries
then distil flavourings into it like gin.
were still finding creative ways of getting
Scottish rum needs to be made in
We all bring something from a previous
their drink into customers’ hands.
Scotland from sugar cane molasses and
job to the current, but it seems at first
Distilling gin or rum would be something
all-natural flavourings.
glance that it is near to impossible for Matt to have brought with him anything
they could do at home and people in the area were wanting to support locally
But to do this, the hurdles started coming
from a cockpit to a craft distillery. That
made products. In looking at the two
in fast and furiously, with the highest one
said, being a pilot requires a very focused
spirits, it was hard not seeing that gin
to jump coming from HMRC.
approach, being extremely resourceful,
distillersjournal.info
WINTER 2021
|
55
RUM
“We realised that no one was going to give us a job. We needed to make our own success.” Rebecca Hunt, Old Mother Hunt and with zero cutting of corners,
The search began to find a contract
says Rebecca. Still, HMRC gave it the all-
attributes only the best distillers have.
distiller, but with tough Covid-19
important license to begin distilling.
With becoming a pilot and staying up
lockdown measures in place – especially
to standards, Matt was used to pouring
in Scotland – to pop into a distillery was
While some distillers are small and some
over and absorbing the information in
out of the question. This meant that
are tiny, Old Mother Hunt defines the
technical publications.
samples had to be sent back and forth.
word ‘micro’. Enough so that Rebecca is
What Matt quickly learned that while
Finally, they found one in London they
trying to get it officially acknowledged as
they weren’t over their heads in what they
were happy with. Now came the all-
Scotland’s smallest commercial distillery.
wanted to do, the water level was up to
important name. When Rebecca had
their chins. If the two wanted to make
their first child, her family jokingly called
Despite the still’s small size, they produce
rum, they’d need help.
her ‘Old Mother Hunt’. It seemed like a
five different types of rum: Coffee &
good name for their rum.
Chocolate; Silver Rum; Number Seven
CONTRACT DISTILLERY
Spiced Rum; Smoky Oak Golden Rum;
Celebrities or those with deep pockets
At this point Old Mother Hunt rum was
and Winter Spiced Rum. Most is sold
can come up with a concept, and let
doing what almost all craft gin distillers
through their website, with additional
their wallets bring in the experts to turn
and even some of the major players.
sales though farm shops, other retail
an idea into a saleable spirit, all without
They buy in the base spirit and then
outlets including Master of Malt,
their hands ever getting dirty. Even on
add flavourings. However, for Matt and
Craft56, The Little Whisky Shop and
a much smaller scale, the only action
Rebecca, this wasn’t good enough. As
The Rum Company. Production can be
some gin distilleries do is to put the
hard as it was going to be, they wanted
comfortably run at 600 bottles a month
label on their bottle, contracting out all
full control over their product and their
but can be increased to 1,200 depending
other aspects of the operation. There is
lives. If they failed, it was due to their own
on demand.
absolutely nothing wrong in doing this.
fault, not because a contractor couldn’t
If you have small production, you need
To paraphrase Clint Eastwood in his ‘Dirty
deliver.
to ensure that your spirits will somehow
Harry’ role: “A distiller needs to know their
“We wanted something that we could
stand out in a crowded market and justify
limitations.”
be proud of, not just something to make
what you will have to charge to make a
The process, too, of using contract
money. If our rum was going to be
profit. If you try to duplicate the spirits of
distilleries and outsourcing some or
something honest and authentic, and
major producers, you’ll go bust. There is
all of production allows those new into
also be a future for us, it was something
absolutely no way you can do it cheaper,
the game to create their product with
we’d have to ultimately make for
and why would a customer pay double
significantly lower up-front costs and
ourselves,” says Rebecca.
the price of what a Bacardi knock-off is charging. Your craft spirits need to reflex
greater flexibility. There is a faster time to market and less red tape, and perhaps
BRINGING IT HOME
your story, which is what Old Mother
the most important aspect – depending
With Matt and Rebecca Hunt being Matt
Hunt Rum is doing.
on who you contract with and their
and Rebecca Hunt, a course they would
attitude towards helping – you can have
build their own 200 litre cooper pot still.
THE FUTURE
access to established distilling talent and
Trying to fit it all in the tight space they
Matt and Rebecca have had a huge
mentorship.
had was like playing a game of Tetris,
learning curve with all aspects of the
56
|
WINTER 2021
DISTILLERS JOURNAL
RUM business. When people first think about
explain that they should have realised
up going bust and those who succeed is
becoming a craft distiller, they seem
that’s when their biggest sales would
how they look at mistakes. For Matt and
to forget that making a spirit is just one
take place and they should have more
Rebecca, they’re not ‘mistakes’, just part
part of the whole, you have bottles to
bottles and been more organised and so
of the learning curve. You treat them as
buy, labels to design a website or blog
and so on.
part of the education process and move
to catch up with, marketing concerns
That really isn’t the answer you were
on, wiser for having made them.
and million other things. Adding to Matt
expecting. The reason why air travel is
and Rebecca’s mixture are two young
so safe is that pilots and crews don’t
After thinking about it longer, Rebecca
children. Has it been worth it for them?
gamble. They check weather conditions
says: “Even with all the problems, it’s
and make sure the plane is 100 percent
been worth it because it’s given us a
At this point you would like to hear that
ready for flight. While most people think
sense of purpose and a hope for the
everything has turned out grand with
the expression ‘winging it’ comes from
future.”
Matt and Rebecca and Old Mother Hunt
the early days of flight, it actually comes
You talk to some companies, and you
Rum. But, as if the gods themselves
from the theatre when actors would
know that despite all the advantages
are seeing how much the duo can take,
hastily learn their lines while waiting in
that they have, they’ll fail. You talk to
both got Covid and are only recently
the wings. Pilots don’t wing it and Matt
others who, as our grandfathers would
recovering from it, with their sense of
doesn’t strike anyone as someone who
say “barely have a pot to piss in” and you
smell and taste not 100 percent by
throws the dice when making a crucial
know they’ll still succeed. Between these
any means. They are still in business,
decision.
two, you know where you see Old Mother
however, and still selling rum.
Hunt Rum. While it sure seems like that is exactly
Rebecca is asked if in hindsight she had
what Matt and Rebecca were doing with
any regrets or would have done things
Old Mother Hunt, they aren’t. The first
differently. She thinks for a moment and
time you go into business for yourself,
says: “We weren’t prepared at all for
you have to expect that you’ll make some
our first Christmas…” and she goes on to
mistakes. What separates those who end
Neutral Grain Spirit Organic Grain Alcohol Fermentation Alcohol
Premium Ethanol & Spirits Neutral Grain Spirit
High strength Gin
Organic Grain Alcohol
Caribbean Rum
Fermentation Alcohol
Vodka
1000 Litre IBCs 205 Litre Drums 25 Litre Cans
distillersjournal.info
WINTER 2021
|
57
024 76 581197
info@staegerclear.co.uk
staegerclear.co.uk
A LONG HISTORY OF SUPPLYING PLASTIC PACKAGING TO THE DRINKS INDUSTRY. Last year, in keeping with our 20-year sustainability program, we started to use Prevented Ocean Plastic as our feedstock.
PREVENTED OCEAN PLASTIC Helps to clean up plastic from our oceans. Provides sustainable jobs for poor communities in South East Asia.
Find out more at staegerclear.co.uk
WWW.TFREEMANTLE.COM T. FREEMANTLE LTD 01724 276908 | SALES@TFREEMANTLE.COM
T. Freemantle Ltd SUPPLIER OF BEVERAGE MULTIPACK SOLUTIONS
"The machines are understood to be the most flexible machines of their type, manufactured in the UK, and can pack cans and bottles in a variety of counts and sizes, within a huge range of different cardboard pack designs."
@t.freemantle.ltd
FreemantleT
T.Freemantle Ltd
BRAND VALUE
BRAND VALUE
KNOWING YOUR TANGIBLES FROM YOUR INTANGIBLES NO MATTER WHAT YOUR DISTILLERY’S SIZE IS, IT’S VALUABLE FINDING OUT WHAT ITS BRAND VALUE IS IN TODAY’S MARKET. DISTILLERS JOURNAL REPORTS
distillersjournal.info
W
e have all seen
released a report detailing the brand
lists of brand
value of the top 50 international spirit
ratings and worth.
manufactures which drew Distillers
‘The Top 15 Spirit
Journal interest to it. This company,
Companies’,
which has offices around the world,
Worlds Most Valuable Drink Companies’
evaluates the strength and value of more
and so on. The thought must cross your
than 5,000 global brands a year, in 46
mind, no matter if you are the largest
sectors ranging from engineering to
distiller or the smallest – what is the
pharmaceutical to spirits and beer. Who
value of my brand?
the top five spirit companies are and
Does it matter? In one word – yes. Every
how they reached that position, you will
business has a brand and a brand value.
find surprising in a feature which directly
In fact, even countries – Italy winning
follows.
the Euro 2020 will boost its economy by 4 billion euros in the short term.
According to Richard Hague, managing
Understanding the value of your brand
director of Brand Finance, to put it simply,
can help you invest in it, it will aid you in
the brand value is how much the brand
growth, and will give you something to
is worth.
show your stakeholders.
“From the biggest to the smallest, every business has a brand and a brand value.
And, if an offer is being made on your
What does your brand value do for
company or if you want to attract a buyer
discovery? Understanding the value of
or majority investor, you’ll know what
your brand means you can invest in it
you’re really worth and if you’re getting a
properly, you know what it’s worth, you
good deal.
know how to build it, and you know how
There are many brand evaluation
to build value for your business.”
companies out there, with the three major players being Interbrand, which
A brand valuation is, however, more than
does a ‘Best Global Brands’ list; Millward
just about your distillery, it’s about your
Brown which has a BrandZ Top 100 list;
customers as well. As Shakespeare said
and Brand Finance, with has a ‘Global
how we are all actors on a stage, so too
500’ list.
you can say that we are all brands in our own right. Do the brands that we buy
The three use a similar starting point
from reflect our own personal brand?
– the company’s income. Then, each
A well-done brand valuation will point
tries to estimate something a bit
out who your customers are and how can
intangible – how much future profits can
approach them and their personal brand.
be attributed to the brand itself. How
Probably no other product reflects this
data is collected and evaluated differs
as much as a car. For example, if you see
between all three, which can lead to
your personal brand as somebody who
three different valuations placed on the
cares about the environment, you were
same company. Indeed, Marketing Week
driving a hybrid before anyone else and
brought together representatives of all
now you’re driving a full electric.
three companies to explain this for a feature called ‘Brand valuation: Brilliant or
You see your personal brand as being
Bullshit?
a bit of a maverick. When it comes to spirits, the more obscure the better is
While all three have positives to offer if
your motto. Thus, someone like Diageo
you are considering having your brand
would be wasting their money on trying
evaluated, Brand Finance has recently
to tie your personal brand to theirs.
WINTER 2021
|
59
BRAND VALUE
FOR EVERY COMPANY?
that they know, particularly with spirits,”
I own a medium-size, independent
says Hauge. “This is because it’s much
whisky distillery in Scotland. Our sales
more of a gamble buying a full bottle of
team has absolutely no problems
spirit when you don’t know if you like it or
selling our stock, and in fact, we have
not. Whereas in in a bar you can try it for
the opposite problem – we have to limit
the price of a drink, plus it is easier to get
sales. Why would I want to have my
spirit recommendations as well.
brand valued?
“Everyone seems to be saying that gin
“It’s another asset that you have at your
has reached its zenith, it will start tailing
disposal to bring value to your business,”
off, and rum will be next on the agenda.
says Hauge. “You don’t necessarily have
It does seem to be heading this way
to pay quite as close attention to it as
right now. There are a lot of new rums
some other organisations where brand is
appearing and the big companies, like
a large proportion of their business. But
Diageo are all talking about their rums,”
understanding how it’s delivering value to
he says.
you will help you make the most of it and might unlock a new way of creating value
Rum, however, is not just one cohesive
for you and your distillery.”
mass like gin and therefore it’s potentially going to be a bit more difficult to get
With this imagined medium-size Scottish
people drinking rum with categories
distillery, it is easy to see what its tangible
such as spiced, white, dark and golden,
assets would be. These are its property,
according to Hauge. “People are going to
plant and equipment; if you can put
have to see it in a different way and so it’s
your hand on it, it’s a tangible asset. But
going to be slight take slightly longer to
a term which is batted around by brand
take hold.”
valuation companies is ‘intangible assets’.
If you’re taking a more global view as to
“Our Scottish distillery we’re talking
what will be the new growth drivers and
about has a good distribution network.
markets, you have to realise that every
That’s an intangible asset, as are its
market is different. You might see an
customer relationships, goodwill, brand
opportunity in a market that isn’t present
recognition, trademark and all of that,”
in the UK, or vice versa.
says Hauge. While it might not seem it, attaching value to a company’s intangible
“You need to essentially be aware of what
assets is not as difficult as it might seem.
the global trends are particularly focused
A problem Distillers sees, however, is
on and what trends are happening in
when the company itself decides its
large markets, And all of this depends
intangible value. It would be just as
how long term your timelines are,” says
of it, and then approach some of the big
easy to undervalue as it would be to
Hauge. “If you’re looking at the next year,
companies to try to get bought. Or is it
overvalue.
then you probably need to be looking
better to wait for a big company to find
more at what’s happening in the US. If
you?
GROWTH DRIVERS
you’re thinking five, 10 or 20 years from
“That’s a personal choice. It’s hard for
There are few things which have shook
now, you probably need to be looking
me to say in any specific circumstance,
up the drinks industry in the last 50 years
more with what’s happening in China.”
whether being proactive would be better than being passive. But I’d imagine if
the way Covid-19 did, and the closing of pubs, clubs and restaurants. While spirit
INVESTMENT OR BUYOUTS
you really want this to happen, you’re
sales took a dive, it was temporary as
You have a small distillery and big plans.
probably going to have to get them to
customers found new ways to get their
Unfortunately, when you look at your big
notice you in some way,” says Hauge.
drink, either in supermarkets or online.
plans and the small revenue coming in,
“Which might mean that you will have to
As things, however, slowly get back to
you can see that it will take 10 to 20 years
go and ask them and say, ‘Hey, I’ve got
the new normal, what will be the growth
to accomplish this goal.
this valuable property. I’ve got this great
drivers?
However, if somebody buys you out
brand, and I’ve got this great vision. This
“Over the next year, there’s going to be a
and keeps you on, or at least invests
is what I can do with your help.’ If you just
surge back to bars as they open up. And
in your company, you’re going to have
sit there waiting for them to find you, it
people will want to be trying new things.
the revenue now. If this is your goal,
could be a long wait.”
Over the course of lockdown, people
should you approach Brand Finance
haven’t necessarily been trying new
or other like-company, get you brand
If you are thinking of having your
brands, they’ve been sticking to the ones
evaluated so you can see the real value
distillery evaluated, remember there are
60
|
WINTER 2021
DISTILLERS JOURNAL
BRAND VALUE
numerous companies which specialise in
With a brand evaluation, remember there
experience of what they have seen,
this. There are also software programs to
is much more to it than just the cost of
heard, learned, thought, and felt over
enable you to do this yourself, however,
what comes in your door and the profits
time.
at Distillers Journal we believe it is very
that occur when your beverage leaves.
difficult to evaluate yourself when it
There is also the public’s perception of
When looking at Moutai, why are Chinese
comes to something like intangibles.
your brand. Take two bottles of Coca-
customers willing to pay more for this
Cola, keep one in the original bottle and
brand than others? There is the belief that
No matter who does your brand
put the other in a bottle marked “Aldi-
it is a superior baijiu and the prestige that
valuation, you should expect the
Cola”. It’s pretty much a guarantee that
comes in serving it. Good luck trying to
following information:
anyone given the choice between the
use your Excel spreadsheet in calculating
u The strengths and weaknesses of your
two drinks, they will choose Coca-Cola.
the value of that.
brand and barriers to growth
If allowed to sample from both of the
u Who are your customers and is there
identical colas and then asked which one
Everyone agrees that a strong brand
a potential segment which you should
tastes better, the majority will choose
is valuable – this doesn’t matter if
target?
Coca-Cola.
you sell your spirits by the case or by
u It should evaluate your marketing
the containership full. The challenge,
strategy and point out weaknesses
Why? According to marketing author
however, is putting a price on that value.
u And the evaluation should give you
Philip Kotler, brand value is directly
This is a good time to solicit the help of
strategic insights to help move your
related to the perception and mindset
an expert.
brand forward
of potential and current customers. It reflects the direct and indirect brand
distillersjournal.info
WINTER 2021
|
61
LUXLO GIN
CARVING OUT THEIR OWN CATEGORY
ANOTHER DISRUPTOR HAS ENTERED THE GIN SCENE... STEVE ADAMS AND HIS 20% ABV BEVERAGE THAT IS MADE FOR GIN LOVERS WHO WANT TO REDUCE – BUT NOT ELIMINATE – ALCOHOL IN THEIR DRINK. CAN ADAMS BE ON TO THE NEXT BIG THING? VELO MITROVICH REPORTS
62
|
WINTER 2021
O
utside of Johnny Depp’s
After all Generation Z, the latest
character in Roman
generation to be able to legally drink,
Polanski’s ‘The Ninth
aren’t rushing to the pubs, with a strong
Gate’, few people drink
25 percent in the UK choosing not to
gin neat. By EU and Gin
drink at all. That isn’t not drinking in
Guild regulations, gin needs to have a
January, or not drinking on weekdays, or
juniper-led flavour and have a minimum
even just cutting back on units of alcohol.
37.5% ABV. That said, gin mixed with tonic
No, they are flat-out not drinking. At 35 or
water is its most common manifestation
45 will they suddenly get a urge to have a
– a G&T – and gin’s ABV drops to 10% in
martini? Very doubtful.
a pub drink, while in a Fleabag-pleasing
In Ireland, spirit consumption is at a
RTD can, it’s anywhere from five to 10%
30-year low and it’s not Covid driving
ABV.
this figure. Again, it’s younger people
When Steve Adams started looking at
choosing not to drink or to drink
low-to-no alcohol spirits and wondering
considerably less.
where they failed, it struck Adams that
And it’s just not younger people who are
alcohol adds a lot to a drink besides
rethinking their relationship with alcohol,
inebriation. When distilling gin, botanicals
but other age groups as well. They’re
work better with alcohol as opposed to
either preferring to abstain during the
water – giving a better flavour – and there
week or have just one well-crafted drink
is the all-important mouthfeel from the
– and are willing to pay for it.
gin’s alcohol. But did gin actually need
But, as Adams is finding out with his 20%
to be at 37.5% ABV to accomplish this?
ABV Luxlo, in the drinks industry it’s never
Could a reduced-alcohol gin give people
easy to be a pioneer. When you strike out
the same thing they were looking for in a
into the great unknown where no one
full-strength gin?
has been before, you often strike-out as
He’s not the only one with these
well. Think about it. If your average pub or
thoughts.
supermarket is still struggling after seven
Hayman’s Small Gin falls under proper
years with where to place non-alcoholic
EU gin definitions but markets itself as
Seedlip on a shelf, where are they
a low alcohol gin. How is this possible?
going to place a lower alcohol gin-like
Simple, each bottle comes with a thimble
beverage?
which is the suggested serving size. Use that instead of a shot glass measure in
BEGINNINGS
your gin cocktail and suddenly 40% ABV
Although Adams is making something
became low alcohol. With an intense
very untypical, in many ways he is
blast of flavour, it’s not meant to be drunk
following a well-worn path when it
neat.
comes to gin. Most new craft gin distillers
However, for Adams – being a successful
are looking at distilling as a second
businessman who is the CO and founder
career. Distilling is not something they
of Mattress Online and not a distiller with
know so they either take courses, read
a knowledge of labelling and regulations
Amazon’s collection of gin books and
– the answer seemed simpler. Reduce
watch countless YouTube videos on gin.
the alcohol by a half and give customers
Or they bring in a hired gun.
exactly what they want. No wondering
“We came up with the idea and
where you put the thimble, just pour and
registered the company back in January
enjoy.
2018, but it was very much a dormant
In many ways the idea sounds brilliant.
thing,” says Adams.
DISTILLERS JOURNAL
MEET THE DISTILLER
“At that point, we had no concept of how
But with the gin, they wanted it to be a
which have a greater affinity to alcohol
to advance our idea, and we didn’t really
premium drink and a luxury product. Tied
rather than water, Therefore the flavours
know which way to go.”
to that they knew it was going to be low
dissolve in alcohol and not in water.
The idea behind Luxlo, however, started
in calories as well as lower in alcohol. And
Servini says that you need the alcohol
even earlier. From a social aspect, Adams
then, just to make it more of a challenge,
to stabilize the flavour compounds –
has enjoyed going out drinking for years.
in order to stand out on a shelf, they
especially some of the heavier oils.
But, as he got older, he found it harder to
wanted the brand name to be vertical.
Although Adams was hoping to have the
cope with this social life. His life’s voyage,
Lux (luxury) lo (low) was born – LUXLO.
finished product be 17-18% ABV – making
too, began experiencing some heavy
Although the working relationship
it exactly 50 percent lower than regular
rolls such as a divorce, and it was a good
has been superb, Adams is slightly
gin – 20% ABV was the lowest Servini
time to regroup his thoughts and figure
embarrassed to say how he found
felt he could go without compromising
out where he wanted to be with himself.
Matthew Servini who has been the
flavour.
He began to live a healthier lifestyle
creator and distiller of Luxlo.
with exercise and diet and reduced his
“It was a Google search,” Adams admits.
Flavours that were decided on include:
consumption of alcohol, all leading to a
With Vanessa Rapier, Servini founded
Ginny; Blood Orange; Pomegranate &
big drop in weight. Mattress Online was
The Craft Distilling Business in 2017 and
Raspberry; and Passion Fruit. Adams
doing well, he had a strong management
since then the two have set up over 70
says that flavour selection was a very
team in place, and it struck him he’d like
distilleries, mostly gin.
commercial decision.
to do something new, something that
With Servini working on recipe
“We gave Matt a brief saying this is where
would give him back that entrepreneurial
development, he and Adams came up
we think there’s opportunity in the market
flair along with allowing him to create.
with nearly 20 recipes until they found
and these are the flavours,” he says. “I
one that they were happy with.
personally like blood orange so that was
THE NAME
Servini told Distillers that when you look
a personal favourite of mine. With the
With a business partner who has since
at some of the low-to-no alcoholic beers
other flavours we were looking at ones
moved on, the two had a massive
being made in the States or Germany,
that weren’t already saturated out there
brainstorming session to come up with a
there’s no compromise in flavour, but
in the market.”
name. Mattress Online has a very simple
with spirits it’s much more challenging.
name and as he says, simple sometimes
Gin, in particular, has a lot of the flavour
In formal blind taste tests results (which
works best.
compounds coming from the botanicals
Distillers found in informal tests) they
distillersjournal.info
WINTER 2021
|
63
MEET THE DISTILLER with the only difference being the choice of botanicals used which differ in all gin brands. The only real difference is the amount of alcohol in Luxlo compared to regular gin. But Adams says, with the government encouraging people to drink less, they should be supporting those who are trying to create reduced alcohol products and part of that should be allowing him to call Luxlo “gin”, as opposed to “a drink for gin lovers”. “I find the whole concept to be backwards. To tell the truth, the fact that alcohol defines your beverage I think is totally wrong,” he says. If Luxlo wasn’t the new kid on the block, if the Luxlo team had more time and the budget to lobby the government, this is something that Adams would fight. “It’s a very backward and traditional and archaic way of looking at what is essentially exactly what we should be encouraging people to do – drink less. showed that if drinkers do not know
moment, going direct.
And that’s exactly the space I want to be
it’s reduced alcohol before the test, in
“We do a lot on Amazon, we’re on a few
in. Because I do like to drink, and I like
almost all cases this was never picked
websites – the typical ones like Skinny
the feeling of having a drink. So having
up on. Distillers found that when drinkers
Booze, which are now called DrinkWell,
a non-alcoholic beverage was never my
were told beforehand it was a reduced
so they sell it very much as a low-calorie
agenda. I wanted to create something
alcohol gin, female drinkers said they
benefit. We were heading into bars
more mindful – mindful drinking.
could taste no difference, while male
but then lockdown occurred so that is
As always when anyone is creating a new
drinkers said they could.
delaying us.”
spirit, be it full alcohol, reduced or none,
With the label design – which has
Outlets such as Master of the Malt and
the question you are asked is: “Where
butterflies, birds and gin botanical plants
numerous others sell it as well. Reviews
do you see yourself fitting on a Waitrose
on it – to the flavours of the different
in UK newspapers to a one have been
shelf?”
Luxlo beverages, it was decided fairly
very favourable, with the Pomegranate &
“I see us with Campari, we’re not a low-
early on that Luxlo’s marketing angle
Raspberry proving to be a winner.
to-no spirit, we have alcohol, just an amount like in Campari or Primm’s.”
would lean more to female drinkers than male.
One approach to marketing that Adams
At the recent low-to-no exhibit in
“We didn’t design the drink and label
hadn’t thought of in the very beginning
London, Luxlo had a display and was the
to be intentionally female led, but as
was the stressing of Luxlo being vegan,
only reduced-alcohol product there.
it turned out, there’s been no surprise
gluten free and low calorie. Although
when you look at it. Even putting low
most other spirits, too, can be described
“It was interesting,” says Adams. “A lot of
calorie on it was something that would
exactly the same, Adams said that when
people tried it and said it was fantastic.
always resonate more with women then
talking with perspective customers at
They thought it was great you can have
with men,” says Adams, adding that going
shows, they all seemed stunned by these
a product with still some alcohol in it. So,
by names on orders, about 90 percent
three facts. That said, another should be
there we sit between that midpoint in the
are generated by women.
added to this list: Adams says that few
trends at the moment.
gin drinkers he has spoken to are aware
“We are quite unique; I’m just not sure if
SALES
of how high the alcohol content is in gin.
that’s good or bad at the moment. We are
According to Adams, at the moment
Which leads to a sore subject.
carving out our own category.”
most sales are direct to the public. “We’re at consumer events, we just done
COMING BATTLE
CarFest and that generated £10,000
When Adams compares Luxlo to
worth of sales in a couple of days. So
Gordon’s or other leading gin brands, he
that’s our biggest route to market at the
sees the exact same ingredients used,
64
|
WINTER 2021
DISTILLERS JOURNAL
ILLING
IT’S TIME TO TALK ABOUT FILLING AND DISGORGING
WHETHER YOU’RE A SMALL CRAFT DISTILLERY OR A GLOBAL GIANT, THE FINANCIAL IMPLICATIONS OF INACCURATE CASK FILLING AND DISGORGING CAN PROVE CRITICAL. COCKAYNE REPORTS
measurement system would also have
investing in R&D to develop long-
the potential to assist blenders and
term inventory technology, with both
wood managers in understanding their
standardised and bespoke solutions.
cask inventory and re-conditioning requirements.”
“Cask-filling machinery over the last 30
At filling, the data captured includes
years has contained the same basic
the make, filling date, cask type, bulk
building blocks: pumps, valves, and
content, alcohol content and the litres of
some form of measuring instrumentation
alcohol at filling (OLA) at cask and parcel
to allow for recording and reporting of
level. “In conjunction with costing and
data,” he says. “And it’s the nature of the
other financial information, this forms
process that these building blocks will
the basis for balance sheet valuations
always be required.
of a company’s liquid assets and has to satisfy HMRC requirements,” says Boyd
“However, as with all industries, the spirits
“It will then be used to analyse scenarios
world is driving a culture of continuous
such as trading margins, product costs
improvement. There is a growing
and trends over time, cost analysis of
demand for the pumps to be more
proposed blend adjustments, and the
efficient, the valves to be more tightly
M
feasibility of product development.
controlled, the flow meters to be more accurate, and for the control system to
atching your inventory to whisky sales
“And, of course, it’s crucial for assessing
forecasts is a complex
your long-term ability to match supply
task, heavily reliant on
while maintaining spirit quality against
Cockayne says that it has met these
robust and accurate
supply more process data.”
sales forecasts for products that can
demands through improvements in drive
data, says David Boyd, former head
range from three to 30 years old,” he
control, proportional control of valves,
of inventory at Campbell Distillers
adds. “Each brand has to be assessed
the integration of Coriolis meters, and
and Chivas Brothers. In his 35 years of
across every year on the journey to its
the use of PLC and SCADA systems to
experience, he has followed millions
release to ensure that the inventory from
monitor the filling machinery. Yet, it says,
of casks from the point of filling to
something produced in the past is in
some distilleries continue to struggle on
disgorging – a journey that, in the case of
place for sale in the future.”
with older equipment that suffers from a
some premium brands, can take 20 to 30
Furthermore, what is derived from this
lack of standardisation.
years or more.
data will drive both future distillation
“Different distilleries are equipped
“Over the years, I realised that the
volumes and purchase requirements,
with different configurations of filling
forecasts I was working to were fun
sometimes leading to capital investment
systems, and the control electronics and
to believe but sales and marketing
projects or expensive long-term supply
reporting software also vary,” says Ross.
people will always tell you that a new
contracts. “The information generated
“This means that the filling machines
product will do amazingly well and that
from disgorging is critical to sense-
become very difficult to support longer
established brands will continue to grow
checking these assumptions,” says
term. Spares holding and software
in volume year on year,” he says. “The
Boyd. “A small variation on the inventory
maintenance become expensive
reality doesn’t always match up. And
demand for a one-million case aged
and time consuming across so many
by the time the product is released to
brand could be highly significant further
variations of systems and, as a result,
the market, the people responsible for
down the line – and very costly.”
service is not offered to the standard that the industry requires or demands.”
those forecasts will more than likely have moved on.
THE PUSH FOR EFFICIENCY Cockayne Systems, now based in
According to Ross, this is why the
“The data captured through filling and
Perthshire, has been a well-known name
company developed its Caskmaster 4.0.
disgorging solutions from specialists
in the field of filling and disgorging for
“It’s a modular system that can easily
such as Cockayne is key,” he says.
more than 50 years. The company was
be scaled to match your production
“Gaining a precise understanding of
taken over in 2019, in a joint venture
demand. The design uses stand building
the volumes of spirit that are actually
between Edwards Engineering and
blocks, utilising the two most common
delivered at disgorging after years
DPS Group, and a new management
control platforms in whisky distilleries.
of maturation are essential to best-
team installed, including Donald Ross,
It also eliminates the need to have two
practice inventory management. Even
operations director.
separate software platforms running
for the same age of spirit, this can vary
“The takeover has brought fresh thinking
on the filling and disgorging line – one
from operation to operation depending
to Cockayne,” says Ross. “We’ve placed
program for the machine control and one
on cask size mix and warehousing
an increased emphasis on customer
program for the reporting.”
configuration. A fully functional tint
service levels and engineering solutions,
distillersjournal.info
WINTER 2021
|
67
He adds that the Caskmaster 4.0
THE RISE OF SINGLE MALT
estimate required production levels to
integrates all that functionality in one
The balance between technology and
cover you in case your angel’s share
platform, with visualisations and screens
human experience is one that Ross has
predictions are wrong, you could lead
that allow seamless navigation between
followed keenly, while observing that
your organisation into some costly
engineering and process information.
the growth in the popularity of single
decisions such as long-term supplier
Also, the Coriolis meter gives the highest
malts has simultaneously made inventory
deals or even building a new distillery.
possible level of accuracy, as well as
management even more challenging.
Then throw into the mix the fact that the sales forecast may be wildly over-
enhanced levels of reporting (fill volume, ABV%, temperature, density).
“When I first entered the industry, you
ambitious, and you could be storing up a
might have had two iterations of a single
lot of future problems for the business.”
AUTOMATION & ROBOTICS
malt brand – a standard offering plus
Yet, while Cockayne is already at
an aged variant,” he says. “But now,
The need for communication
the forefront of filling and disgorging
when you’re looking to the future, you’re
All of which points to the fact that running
technology, Ross and his team are keen
usually having to lay down volume for
just about any kind of business today
to address further industry issues through
multiple iterations, each with specific
requires a mix of the right technology
their R&D initiatives and understanding
cask finishes and requirements. It’s
and something that only humans can
the longer-term operational challenges
adding even more lines to an inventory
excel at – communication.
of clients. He’s also an enthusiast for
manager’s stock model – a huge
“In big organisations, decisions are
combining the complementary strengths
database that has become a lot more
often made about filling and disgorging
of technology and humans.
complex over the years.”
equipment without consulting the
Technology has made a hugely positive
inventory managers,” says Ross.
“In the UK, automation and robotics have
impact but, as Ross points out, there isn’t
“It’s decided purely on what works
traditionally been viewed as a threat to
a machine or piece of software in the
industrially. But we should all be having
jobs, and that’s possibly even more so
world that can tell you how much of your
wider conversations about what we’re
in an industry steeped in tradition, such
inventory, across numerous brands and
trying to achieve and why we’re trying
as whisky,” says Ross. “However, for us,
styles, you will lose through the ‘angel’s
to achieve it. And the answers to those
automation and robotics are simply tools
share’.
questions should then be built into the design and commissioning.”
to support and enhance the skills of the traditional workforce.”
It’s a widely regarded rule of thumb that Scottish distilleries can expect to
Traditionally, businesses providing filling
He offers colour monitoring systems
write off two percent of their stock per
and disgorging equipment have been
as an example. The sensor, controller
annum through spirit that evaporates or
seen simply as ‘suppliers’, whereas Ross
and interface can monitor the spirit
disappears into the wood. In reality, that
believes that the whisky industry stands
during the disgorge operation and tell
rate varies widely. In warmer climates,
to gain much from building longer-
you what colour it is as it exits the cask.
such as the southern US bourbon trade,
term relationships with those, such as
However, that information is worthless
the angel’s share rate in year one can be
Cockayne, who offer genuine expertise in
without someone who has the skill
as high as 10 percent. On the other hand,
this area.
and experience to be able to say what
the rate drops as the years progress.
“Of course I would say that,” says Ross.
colour range is indicative of good cask
According to Ross, if the rate of loss really
“But the big advantage for the whisky
performance.
was two percent every year, there would
industry is that it could exert a huge
be nothing left of a 50-year-old Scotch
influence on the direction of research and
“The same is true with cask handling,”
by the time it came to be disgorged.
development, so that the design of the
says Ross. “Conveyors and robots can
Calling it right, or as close to right as
equipment is guided first and foremost
be used to bring casks to and from
possible, is an art borne of expertise and
by their needs. It’s in everyone’s best
processing lines which, given that they
experience.
interests to have a bigger conversation.”
can weigh up to 250kg, eliminates a massive health and safety risk. And,
Incidentally, you might think that it would
while further automation such as vision
be wise for a inventory manager to
systems can be used for inspection, a
overstate the likely angel’s share loss to
cooper will always be required to repair
cover any contingency and ensure that
and rejuvenate poorly performing casks.
inventory targets are met. But, as Ross
We feel there can be a balance between
points out, it’s more complicated than
using enough technology to increase
that.
productivity and keeping our whisky
“I tended to be more cautious,” he
industry competitive, but not so much so
confesses, returning to the theme of
that the tradition is lost.”
over-optimistic sales teams. “If you’re dealing in big volumes and you over-
68
|
WINTER 2021
DISTILLERS JOURNAL
Treat your taproom tasters to food from the world’s finest wood fired grill. Create everything from snacks and nibbles to epic feasts that pair perfectly with your in-house tipple.
20% Distiller Discount only redeemable at
www.riversidegardencentre.co.uk
YIELD CALCULATION ON STARCH-BASED SPIRITS
YIELD
IN PRODUCTION OF SPIRIT FROM ANY TYPE OF GRAIN, GRAIN IS MAJOR PART OF THE COST AND UNDERSTANDING ETHANOL YIELD AND POTENTIAL AREAS FOR IMPROVEMENT IS VERY IMPORTANT, EXPLAINS MARIA NACHETOVA TECHNICAL SUPPORT MANAGER EUROPE – LALLEMAND BIOFUELS & DISTILLED SPIRITS AND MARYSE BOLZON GLOBAL CRAFT DISTILLING MANAGER, LALLEMAND BIOFUELS & DISTILLED SPIRITS.
70
|
WINTER 2021
W
hen we speak
KEY CONSIDERATIONS
about Yield calculations it
Yeast Choice
can be confusing
On grain such as corn, wheat, rye, etc.,
since we can refer
and also on roots such as potatoes,
to various values and it is important to
starch, through the action of enzymes,
understand what they mean and why we
is converted to fermentable sugars:
need to use them.
glucose, maltose, maltotriose. It is
First step would be to calculate
important to ferment with the yeast
theoretical yield - amount of pure ethanol
dedicated to the type of sugar you have
that you can theoretically produce from
in your process to make sure that you
certain amount of grain. Theoretical yield
get a complete fermentation with low
is calculated based on starch content
residual sugars (<2 g/L) at the end of
in the grain and theoretical yield from
fermentation.
glucose of 0.511g ethanol/g glucose. It is never possible to reach 100% of
Conversion Factors
theoretical yield. Amid the diverse
Yeast cannot consume starch directly
reasons are the production of daughter
and enzymes are required to convert
yeast cells necessary to complete the
starch into fermentable sugars. The
fermentation, some losses in factory
conversion factor for starch to glucose
operation, the contamination by bacteria
is 1.11; that means that for 100 parts by
and wild yeast and the production of
weight of starch you get 110 parts of
glycerol, organic acids, higher alcohols,
glucose.
esters and other compounds by the
For high ethanol yield it is essential to
yeast.
manage mashing process (temperature, pH, enzymes dosage, etc.) correctly for
Fermentation yield which is calculated
efficient starch hydrolyses to fermentable
as amount of ethanol produced from
sugars.
certain amount of grain in fermentation gives a good understanding of up-front
Starch Content
part of the process efficiency, which will
Starch is what the distiller pays for. The
include grain quality, milling, mashing
starch content of the grain determines
and fermentation itself. The aim for
the potential quantity of fermentable
spirits producers is to reach 84-91% of
sugars and so the yield.
theoretical yield.
u If you have one ton of grains with 60%
Efficiency of distillation can be evaluated
(ww) starch, you will get 600 kg of starch;
by distillation yield which is calculated
if it is 65%, you will get 650 kg of starch.
as final liters of pure ethanol in your
u The difference of 50 kg of starch
distillate produced divided by liters of
represents 55.5 kg of glucose (50x1,11)
ethanol which came into distillation from
which is theoretically 28,36 kg of ethanol
fermentation.
(55,5 x0,511). This is equivalent to 35,94
The most important value for distiller is
liters of ethanol (28,36/0,789 (density of
overall yield as it gives you the cost of the
ethanol)) per ton of grain.
grain to produce spirit. This is a quantity
u With 5% starch difference in grains with
of pure ethanol that you can sell per ton
process efficiency of 85 % you will gain
of grain.
or lose 35,94 liters of ethanol per ton of
DISTILLERS JOURNAL
YIELD
grain. Getting grains with high starch content and making sure that the enzymes which are used for Moisture Content The moisture content is a good indicator of grain quality: high moisture content means bad quality of grain and limited duration of storage and impact on the yield. u If you have a ton of wheat at 65% (dw) starch with 12% moisture and a ton of wheat at 65% (dw) with 15% moisture, the loss or the gain will be 11.9 liters of ethanol per ton of grain (based on 85% efficiency). Calculations are similar to the calculations for starch content). the fermentation is completed. At the
production is a complex process, and
Monitoring
end of fermentation and distillation, the
every step of the process will have an
Consistency is the key to success,
final ethanol content is measured by
impact on the final yield. Using good
so always working the same way
distillation taking care of the accurate
quality raw materials, efficient and
and recording data is important. It
volumes of sample and distillate.
consistent mashing, fermentation, and distillation are the keys for achieving high
is recommended to keep record of temperatures and specific gravity (SG)
Taking in account all these factors, it
during fermentation to make sure that
is important to remember that spirits
ethanol yields consistently.
We’re a new generation of branding agency for a new generation of brands. We bring strong strategic insight, immaculate craftsmanship and originality to spirits brands that need a fresh perspective, helping them to cut through to their customers.
Want to talk about your brand? THECHAPS@KINGDOMANDSPARROW.CO.UK or + 4 4 ( 0 ) 1 3 2 6 7 4 4 7 7 6
distillersjournal.info
WINTER 2021
|
71
HUMIDITY
OVERLOOK HUMIDITY AT YOUR OWN PERIL WHILE CASK WAREHOUSE MANAGERS WILL OFTEN TALK ABOUT TEMPERATURE, HUMIDITY CONTROL SHOULD ALSO BE PART OF THEIR CASK AGING AGENDA. VELO MITROVICH REPORTS
72
|
WINTER 2021
D
uring lockdown I have
breathing, this action allows for flavours,
had more opportunities
water and alcohol being exhaled and
to listen to music and to
the aromas and smells of the sounding
read books. One of the
area being drawn inside. You can taste
books I have managed
the sea in some Scottish whiskies aged
to catch up with was Pete Brown’s latest
near the sea; Kavalan says its whisky has
- Craft: An Argument: Why the term ‘Craft
a somewhat tropical taste, again from
Beer’ is completely undefinable, hopelessly
environment.
misunderstood and absolutely essential. If you have not read this then I suggest
Many of the factors affecting casked
you do as it seeks to answer some
whisky seem to be accepted as just part
important questions.
of the process. Too little humidity and
Reading this book made me think,
your barrel gives up water; too much
it definitely helped me to begin to
humidity and you lose alcohol. There
crystallise my thoughts on the craft beer
have been even a few cases in the
movement.
Scottish whisky industry where casks that sat for decades had alcohol levels which
You have to feel some pity for Kavalan’s
dipped below 40% ABV, which tragically
master distiller in Taiwan. The island, off
meant the long-kept whisky could no
mainland China, is subtropical with high
longer be called Scotch whisky.
temperatures and humidity, occasional typhoons and a cold winter that lasts
But humidity is one part of the process
about four weeks at best.
that you can take control of and relatively
If ever a whisky environment can be far
easily.
from Scotland, this is probably it. Angels just don’t want a sip of the award-winning
The ability to control levels of humidity is
single malt whisky. With loses of up to
one of the most significantly overlooked
15 percent a year, it seems they want to
issues in modern industrial activity such
drink the whole cask!
as distilleries and breweries. Part of the reason for this is, most people don’t
No wonder the majority of Kavalan’s
notice humidity to anywhere near the
whisky is aged seven years or less, with
same degree that they are aware of other
most bottles having NAS on them – No
equally basic phenomena, such as heat,
Age Statement.
cold and draughts. But, as cask expert
Whisky matures in the cask – not in the
and writer Matt Strickland says, “Humidity
bottle – during aging when so much
is just as important a consideration
of the flavour comes from the three
though it’s the one that many distillers
elements that come out to play: the
think about the least.”
actual cask, aging time, and essential chemical reactions that take place
And it’s just not the obvious reasons why
between all these factors.
humidity needs to be factored you’re your cask warehouse management.
Almost like the tides going in and out,
Humidity can have a profound influence
with the wood used in casks being
on materials, on production costs, on
semi-porous, it expands on hot days and
service and maintenance expenditure
contacts during cooler days or at night.
and on asset durability, as well as
Like as if the casks are alive and
energy consumption and the resultant
DISTILLERS JOURNAL
environmental impact, says Lindsey
a concern across all aspects of the
how they are dealt with. The layman’s
Henderson of Humidity Solutions, an
production operation.
idea about dealing with humidity and condensation problems is simply to turn
acknowledged expert with more than 30-years’ experience in the air quality
“A good example of this is how the
up the heating, However, turning up the
industry.
lack of humidity control in a whiskey
heating has only very limited effects on
distillery was causing large losses due
humidity,” she says.
According to Henderson, uncontrolled
to evaporation. And in that particular
humidity in a distillery causes:
application, the whiskey was being
Heating does not alter the absolute level
u Condensation: The result of the fact
matured in oak casks over years to get
of humidity present in the air – it only
that the air, which inevitably contains a
its unique flavour and colour and these
increases the overall temperature. The
certain level of moisture, has a different
wooden casks they equalised with the
relationship between the heat content
temperature from the surfaces with
surrounding air which means that liquid
and the water vapour content of air is
which it comes into contact.
transforms outwards and then the air
relatively complicated and non-linear,
u Corrosion and rust: The combination
humidity in the story to when the air
and temperature isn’t as important as
of humidity and oxygen makes metals
humidity in the storage areas is too low.
air humidity, because of the dew point.
corrode, significantly affecting both
So, when the air around the casks is too
As you might recall, the dew point is the
strength and durability. Iron and steel rust
low, the moisture transforms outwards
temperature to which air must be cooled
and lose structural integrity, copper is
This means a loss of whiskey and of
to become saturated with water vapour,
plagued by verdigris, affecting electronics
course loss of income.”
or in other words, to achieve a relative humidity of 100 percent. At this point the
and electrical equipment. u Clumping and blockages: Powders
Distillers joke – somewhat – about losing
air cannot hold more water in the gas
and granulate absorb humidity
part of product to the angel’s share. But it
form. The higher the dew point rises, the
particularly easily. They then clump
you’re aging whisky for 10, 12 or even 20
greater the amount of moisture in the air.
together, affecting quality and causing
years, a two to three percent loss each
blockages in processing equipment,
year starts adding up to a significant
Heating then usually results in excessive
as well as providing a fertile breeding
amount.
energy costs to very little effect, because it takes much more energy to heat
ground for bacteria. “This ‘angels’ share’ that occurs in the
moisture-laden air than to heat dry air.
CONSISTENCY RULES
maturing process is now controlled by
Heating, too, does not provide a year-
One problem that all distilleries have to
installing an Adiabatic humidification
round solution. In virtually all cases,
some degree is achieving a high degree
system which uses a high-pressure
removing moisture from the air using
of consistency with product. Every time
pump station and controls several zones
adsorption dehumidification technology
a customer opens up a bottle of your
independently using nozzles mounted
is significantly more effective, and makes
whisky, rum or other aged spirits, they
on heads that distribute the moisture in
it possible to work with consistent levels
want it to taste very similar to the last
a controlled manner,” says Henderson.
of effectiveness regardless of season or
one.
“Humidifying to the correct level and
weather.
stabilizing the humidity in the storage “Seasonal fluctuations in humidity result
areas have ensured losses are at an
“Humidity will always try to equalise;
in inconsistent production conditions.
absolute minimum and profit margins are
it’s always looking for equilibrium,” says
And that can affect product quality,
no longer affected.
Henderson. “When the surrounding area is very dry, then moisture – water – goes
energy consumption, and of course most importantly profit margins,” says
“Similarly, as too little humidity can cause
out from the casks. When the humidity
Henderson. “Today’s operations strive
issues, there are also many problems
is very high, nothing will transform out of
for consistency and conformity across
associated with too much humidity as
the casks. It’s a bit like a full sponge. If it’s
production over many years. Controlling
stated above, while we may know of
full of water, it can’t absorb anymore.”
variables such as humidity must be
these problems the important thing is
distillersjournal.info
WINTER 2021
|
73
CONTROL ANGEL SHARE
time was it trying to cut corners when it
“During the summer to ensure a healthy
According to whisky sommelier Joel
came to worker safety.
air low, windows were opened to flush
Hauer, for whisky to properly age, it has
What got them really wondering was, it
out viruses. However, with winter coming
to breathe, and anytime you store a liquid
wasn’t as if workers were shaking hands
that is not a practical approach for visitor
in a non-airtight container, you are going
with each other every two seconds.
centres,” says Henderson.
to lose some of it to evaporation.
Employees were wiping surfaces, keeping approved distances for each
She says that according to studies she
Depending on how long the whisky is
other, washing hands, but still the
has read, humidified air has a huge
aged and the environment, as much as
numbers rose.
number of tiny water droplets. When they collide with a virus, it makes the virus
half of the cask can be consumed by the angel’s share. “Whiskies increase
They decided then to take a different
heavy and drop to a surface which can
in price and rarity as they age, and this
approach. Due to the expense in keeping
be easily cleaned, sterilised and reducing
isn’t just because of the time required to
the workplace cool, plant air once chilled
further transmission.
make them. A distillery still has to pay to
was recirculated with little exchange.
“In looking at getting the humidity to the
produce all the whisky that evaporates,
Although the journey of a virus when
right level for this to occur, 40 to 60%
and these costs usually find their way into
propelled by a sneeze is short, viruses
is your optimum level. This is the level
the remaining whisky’s price,” says Hauer.
are experts on hitching rides on slightly
where viruses, bacteria and mites are at
The dilemma is, you want your whisky to
their least active level,” says Henderson.
age properly and this requires the cask to
“Along with controlling the humidity, it
breath. On the other hand, you don’t want
is also every important that you have a
to see your profits sucked up by greedy
good filtration system.”
angels. What happens inside a cask to aging According to Henderson, the angel share that occurs in the maturation process can be controlled by installing a humidification system which uses a high-pressure pump station that can control several zones independently, using nozzles mounted on heads that distributes the moisture in a controlled manner. “If you humidify to the correct level and stabilise the humidity in the storage areas, you make sure that your losses are at an absolute minimum,” she says. “It’s not big money to install a humidification system and by maintaining a stable humidity, it can have significant benefits on the production,” says
Along with controlling the humidity, it is also every important that you have a good filtration system.” Lindsey Henderson, Humidity Solutions
can only be considered pure magic. A harsh, almost tasteless, high-alcohol spirit goes into a cask, and three to 30 years later, comes out a refined gentleman, with flavours that almost seem impossible to have got simply from what went in. It’s the oak, the char, what went first into the cask, and warehouse conditions. While some many cask warehouse managers keep an eye mostly on the temperature gauge, just as important is the humidity. Humidity control technology is the most cost-effective and environmentally
Henderson, adding that a return on
responsible way to tackle many
investment can be as short as 12 to 18 months.”
whisky, rum, tequila or other aged spirits
larger dry particles which increases the
problems widespread throughout the
distance they can travel.
distilling industry. It’s an easy, inexpensive
COVID 19 AND AIR QUALITY
With all the bone cutting, sawing, and
way to implement pro-active measures
If you talk with those in the industry and
general meat processing happening,
that help make sure you can maintain
doing an internet search will turn up
the air in all processing plants was filled
the value of your spirits, casks, processes
no reports of a distillery anywhere in
with tiny particles. At this German plant,
and other high-value assets. As all
the world having an issue with workers
portable air filters were installed in the
buildings and locations are different and
getting Covid 19. However, with the
workplaces and Covid numbers dropped
have their own unique requirements, it
meat processing industry it has been
considerably in a fast period of time.
is wise to get specialist advice to ensure the most appropriate solution.
completely different. During the initial Covid pandemic, a
As life normalises in the UK, distillery
meat processing plant in Germany was
visitor centres are being opened for the
dumbfounded by the number of cases in
first time in well over a year. With mask
its work force. The plant followed every
wearing becoming an option, how will
government regulation to the ‘T’, at no
you keep visitors safe?
74
|
WINTER 2021
DISTILLERS JOURNAL
500ml 400ml
500ml
500ml
400ml
400ml
300ml
300ml
200ml
200ml
OFFERING THE FULL LINE UP OF READY-TO-DRINK CAN SIZES FOR:
info@themthatcan.com
•
Soft drinks
•
Beer
•
Health drinks
•
Wine & Sparkling wine
•
Still & Sparkling water
•
Hard Seltzer
•
Cocktails
•
Pre-mixed spirits
THE UK’S PREMIUM SOLUTION FOR YOUR BEVERAGE PACKAGING
www.themthatcan.com
CREATIVE
onpoyntcreative.com