FOOD & DRINK PROCESSING & PACKAGING
Bühler achieves strong, profitable growth 2017 was a successful year for the Bühler Group. Issue 17 2018
New label capability expands customer offering PLUS... Linx 8900 meets condensation printing challenge
RECIPE FOR SUCCESS Our fresh, clean approach to material handling provides all the right ingredients you need for a healthier business.
FLEXIBLE FINANCE
NATIONWIDE SERVICE & SUPPORT
Cost savings through customised contracts, in the case of changes to your business
Maximise your productivity with our proactive maintenance, which includes all makes of equipment
FIT FOR PURPOSE EQUIPMENT
COMPLIMENTARY BRANDS
Our consultative approach enables us to identify any issues and specify the right equipment and number of trucks
Our multi-brand approach ensures maximum efficiency through a single supplier, unlocking hidden cost savings
So, if you are looking for choice, flexibility and value...
0800 169 9789 sales@impact-handling.com | www.impact-handling.com
©2018, MCFE. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Contents
The Team Editor Amanda Buckingham editor@fdpp.co.uk
Editor In Chief Antony Holter editor@mhmagazine.co.uk
Business Manager Josh Holmes josh@mhmagazine.co.uk
Assistant Editor Justine Sanders justine@fdpp.co.uk
Sales Manager Benjamin Dubois benjamin@fddp.co.uk Tel: 01227 392529
Digital Manager Jamie Bullock jamie@fdpp.co.uk Tel: 01227 392571
Publishing Director Martin Holmes martin@fdpp.co.uk
Studio Designer James Sayer james@mhmagazine.co.uk
M H Media Global Ltd.
Office 15, Second Floor, Innovation House, Discovery Park, Ramsgate Road, Sandwich, Kent, CT13 9FP
Tel 01304 806039 l Fax: 08721 152240
www.fdpp.co.uk
All web addresses are inter-active, simply click the web address of your choice to view the company website. There is also a useful tool bar where you can search for a specific product, or simply view the index on page 3 and then type in the page number of the section that you wish to view. Please mention FDPP when responding to items in this issue.
Every effort is made to ensure the accuracy and reliability of material published in Food & Drink Process & Packaging however, the publishers accept no responsibility for the claims or opinions made by the contributors, manufacturers or advertisers. No part of the publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including printing), recording or stored in any information retrieval system without the prior written consent of the publisher.
Features
RPC BPI PROTEC PARKER BIOSCIENCE LEROY - SOYMER PRO SEAL BUHLER EMERSON SIG LINK PRINTING TECH ISHIDA EUROPE LORIEN SPIDEX VITAFOODS
< 04 < 10 < 16 < 20 < 22 < 28 < 32 < 33 < 40 < 43 < 48 < 50
FDPP - www.fdpp.co.uk 3
Safety: The right tool for the job Terry Kendrew, Managing Director at
A good example of this is in recent
As comprehensive and capable as the
Impact Handling, continues to shine
instances where we have customised
offerings from brands such as Cat Lift
a spotlight on achieving a return from
machines and designed unique
Trucks are, find a supplier who can
investing in material handling safety.
attachments to handle awkward and
complement these with specialist
unusual loads.
machines from niche manufacturers,
Investing in equipment that is as
where appropriate.
safe as possible and that removes
Previously loads had been handled by
compromise from a handling
machines that were compromised in
Leave no stone unturned in
operation, means choosing, specifying
terms of their load centres, operator
customising machines for your
and customising machines that are
visibility and site compatibility. This
operation’s specific needs. Remember
absolutely right, in every way, for their
led to questionable handling practices
manufacturers can be reluctant to
applications.
which elevated risk and posed
stray too far from their standard spec,
dangers, particularly to pedestrians, as
so make sure your handling partner
well as placing potential liability on the
is willing and able to go further in
business.
creating the perfect machines for
While this may mean a little extra initial outlay, such machines will
you – even if this means designing
typically also bring increased efficiency that results in lower operational costs.
Our new equipment not only mitigated
something entirely unique, or able to
risk, but also delivered immediate
function across multiple roles.
When these savings are considered
efficiency improvements most notably
over the life of the machines, they
through journey reductions and
will usually far outweigh any initial
the removal of excessive strain on
additional spend.
equipment, which had been causing
It’s an approach we strongly believe in at Impact. Adopting a consultative role to guide our customers through the dizzying array of options to identify
unnecessary costs from down time and damage. Introducing machines into a fleet that are absolutely ideal for their application does however require
Ensure your supplier agreement is flexible, so that if your application or demand changes, you can alter your fleet to suit without penalty. Finally, don’t forget the importance of your operators. Handling equipment that instils greater driver confidence – through enhanced comfort, visibility
some thinking outside the box.
and control – is not only inherently
both enhanced safety and real-world
Don’t just look at one manufacturer to
productivity benefits, particularly over
savings.
create your fleet.
longer shifts.
the ideal solutions able to deliver
4 FDPP - www.fdpp.co.uk
safer has also proven to deliver
The Filter Press Co. Ltd.
Process Filtration Solutions
Filter Press
• Filter Presses can be divided into “recessed plate” and “plate and frame” Presses, which are used for solid – liquid separation of various processes, slurries, and sludge’s. • The Filter plates are compressed together using a hydraulic system, or they can be electro mechanically operated if required. • The solid particles and liquid are separated through a filter cloth which is matched to your particular process. • These Filter Presses are simple and safe in operation, and very economical to use. • Our Model sizes include the: 320mm, 450mm, 630mm, 800mm, 1 mtr, 1.25 mtr, 1.5 mtr and 2 mtr square plates. • An impressive Filtration area of up to 2000 m². • Filter plate materials can be: reinforced Polypropylene, Cast Iron, Stainless Steel, or to our customer’s spec.
Stainless Steel Multi-Bag Filter Vessel • With flows through these filters of up to 840m³/hr. • Our Stainless Steel Multi-Bag Filter Vessels are manufactured in many sizes and configurations utilising a large filtration area. • Using from 2, up to 24 easily fitted and sealed polypropylene filter bags. • The size of filter bags are from No 1’s to No 4’s and are easily removed and replaced. • The Filter housing shell is designed for pressures up to 10 bar, with a filtration accuracy level down to 0.5µm, and temperatures up to 110ºC. • They are designed for use with liquids and gases. • Material of Construction can be 316L, 304, Carbon Steel, or come coated with a chemical resistant protective coating or exotic material.
Belt Filter Press
• A Belt Filter Press is an ideal sludge-dewatering system which is widely used in the food stuff, chemical, coal, paper making, and wastewater sewage industry. • A Belt Filter Press can also be used for liquid-solid separation in many other processes. • The main feature of this type of press are high efficiency, good dewatering effects and low power consumption.
Basket Centrifuges
We can supply New ATEX Certified basket Centrifuges for many industries, in all sizes and manufactured in Stainless Steel, Carbon Steel, Exotic steels, coated in Rubber or Halar, or to our customer requirements. We also supply refurbished equipment. We also supply Decanter, Disc Stack, and Worm Screen Centrifuges. More info at www.cesluk.co.uk
All the above types of Filtration Equipment are widely used for chemical, pharmaceutical, dyestuff, metallurgy, foodstuff, textile, printing and dying, paper making and sewage treatment industries.
Please visit www.filterpress.eu The Filter Press Co. Ltd www.filterpress.eu sales@filterpress.eu South Side Works, South Street, Huddersfield, West Yorkshire, HD1 4UG Tel: 01484 548200 – Fax: 01484 502274
New label capability expands customer offering
RPC bpi protec Worcester has invested
of web breaks. The strength of the
differentiation, with tight tolerances
ÂŁ1.7 million in a new flexographic
material also allows thinner gauge
for accurate application onto bottles.
printing press and slitting machine for
film to be used for valuable weight
Equally important, it has the flexibility
the production of reel fed labels.
reduction. In addition, this delivers
to produce short runs in order to
more labels per standard reel to help
respond quickly to changing market
minimise changeover times.
demands.
the specialist labels material offers
The new flexo press produces high
This latest investment underlines RPC
excellent tensile strength for faster
quality labels in up to eight colours
bpi protecâ&#x20AC;&#x2122;s commitment to delivering
application speeds and the elimination
for effective on-shelf impact and
new solutions to meet the changing
Ideal for applications such as water, soft drinks, cooking oils and milk,
6 FDPP - www.fdpp.co.uk
needs of fast moving and competitive
Roche. “We are pleased to have added
markets.
this print capability as part of our product and will continue to work in
“This is an important part of our
the development of specific solutions
For further information, visit the new
ongoing investment strategy,” explains
to meet customer’s individual
RPC bpi group website at
RPC bpi protec’s General Manager, Eric
requirements.
www.bpi-protec.com FDPP - www.fdpp.co.uk 7
If Amazon could deliver ABB Motors…. Quantum Controls has partnered with Carousel Logistics, one of the UK’s leading logistics companies, to provide UK Industry with instant access to ABB motors any time, day or night, for the first time in the UK. There are currently over 10,000,000
your motors are 66% more likely to fail
Quantum’s unique solution ensures
electric motors keeping UK industrial
when your UK motor stockist is closed.
that, with one phone call, you as an engineer can have a market leading, high
processes running. All engineers live with the constant threat of motor failure
THE SOLUTION
efficiency ABB Motor in transit within
stopping manufacturing processes,
Quantum Controls has been the leading
30 minutes, with a known delivery time
leading to lost production which on
supplier of ABB Motors in the UK for
to your site given any time day or night,
average costs UK companies £12,000
many years, and having recognised the
365 days a year.
an hour.
universal problem faced by engineers, they have invested in a solution that will
This new service is revolutionising the
The solution has always been to get the
deliver the following:
UK motor market – and while Quantum
damaged motor removed and sent to a
• 24/7 access to the UK’s largest stock
Controls has won the prestigious
of WIMES Specification ABB Motors
local motor repair facility, but a motor rewind can take days to do. It is also
• Available ex stock, held centrally by UK logistics company
now accepted that a repaired motor will be unavoidably 2 – 5% less efficient on
• 2 and 4 pole motors available foot mounted, flange mounted and up to
return.
250kW THE CHALLENGE
• All motor stock held is suitable for
Today’s electrical engineers are generally
use with all forms of motor starters,
aware that a policy of installing new,
including Variable Speed Drives
high efficiency motors to replace failed
• 24/7 direct telephone access to expert
motors is best for ongoing running costs,
motor engineers to discuss application
but there has been a problem accessing
and seek help with motor selection if
motors from stock in the UK for a long
needed
time.
• Order placed direct to logistics company, no need to wait until offices
Many motor suppliers do have stock of course, but motors don’t just fail in
are open • Motor will be in transit within 30
normal working hours. In fact, most
minutes of receiving your call,
processes run 24 hours these days, and
‘guaranteed’
since normal office hours only cover
• Delivery time advised, Birmingham to
eight of those hours, statistics show that
your UK location
Corporate Excellence ‘UK Drives and Motor Supplier of the Year’ award for the last three years running, they are not a logistics company. Their partnership with logistics specialist, Carousel, has allowed them to offer this unique service, and has already generated positive feedback from customers. 24/7 INSTANT ACCESS If you are a busy engineer responsible for keeping your company’s processes running, then put this number in your phone today. It will save you no end of problems when you need a motor and could save your company thousands in lost production. YOUR EMERGENCY MOTOR NUMBER: 0330 9000 247 Quantum can also offer contract partners an even better service by issuing unique passwords so you do
“First off, it was recommended I use another company to source a motor,
not have to send order numbers out of
but they did not even pick up the phone at 10pm. After which, I Googled ABB Motors and you came up. I worked with Kyle from your office, he was very nice and professional, gave me a quote and said you would have the motor with us
hours. Simply ring the logistics centre, request the motor, give them your password and the motor is on its way -
within two hours. Because of this I placed the order with yourselves and I would be more than happy to use Quantum again in the future.”
making Quantum’s stock, your stock.
Jon Salt – Plant Maintenance Manager
interest today by emailing
8 FDPP - www.fdpp.co.uk
If you would like more details on this service, get in touch and register your motors@quantum-controls.co.uk
ABB Motors
delivered anywhere in the UK within hours 24/7 access to the UKâ&#x20AC;&#x2122;s largest stock of WIMES spec ABB Motors Emergency supply - no need to wait until office hours to order Available ex stock, held centrally by UK logistics company Motor in transit within 30 minutes of receiving your call - 24/7, day or night
0330 9000 247 YOUR EMERGENCY MOTOR NUMBER
Parker Bioscience expands capabilities by partnering with Agidens Process Automation Parker Bioscience (formerly Parker
being driven to implement process
domnick hunter), a division of
efficiency improvements to remain
Parker Hannifin – the world’s
sustainable.”
leading diversified manufacturer of motion and control technologies
“One area of brewing which is
and systems, has announced the
a perfect candidate for process
formation of a new partnership with
efficiency improvements is the
Belgium-based company, Agidens
utility hungry process of final
Process Automation.
microbial stabilisation. Traditionally,
The new partnership combines more than 50 years’ of brewing filtration experience and industry-leading products from Parker Bioscience, with Agidens’ detailed knowledge and experience of brewing processes and automation. The global brewing industry will now be able to access systems which integrate Parker Bioscience’s microfiltration solutions with Agidens’ automated processing technology. Parker Bioscience provides filtration solutions for the global food and beverage industry. It has specialist expertise in the brewing, bottled water, wine and dairy industries, and supports companies in improving
Parker Bioscience has developed
most breweries have relied upon
cutting-edge technology for use
pasteurisation techniques to kill
in cold stabilisation – the sterile
spoilage organisms and produce
filtration of beer to remove any
market stable beer; however, this
spoilage microorganisms before it is
process can be costly to operate and
packaged. In conjunction with Agidens
can lead to a deterioration in beer
Process Automation, it is now offering a platform of sterile filtration modules
quality.
to suit a range of beer flow capacities
“Through recent developments in
and specifications, as a more efficient
filtration technology, sterile filtration
alternative to pasteurisation.
is now the optimum process to
The modules are designed to provide brewers with more control over beer quality than pasteurisation offers, coupled with lower production costs. The partnership will also deliver trap filtration and water filtration solutions.
process control, efficiency and
Commenting on the new partnership,
security throughout their production
Daniel Vecsey, market development
and packaging processes.
manager - food & beverage processing at Parker Bioscience, said:
achieve microbiologically stable beer and to protect beer quality at the lowest operational cost.” Danny Smets, business development manager food & beverage at Agidens Process Automation added: “The combination of Parker Bioscience’s knowledge on filtration and Agidens’ extensive experience in the design, development, construction, automation, total integration and
“Both companies recognise that the
service of these systems into a new
ever-evolving brewing industry is
or existing brewery, makes this
going through an exciting period of
partnership the perfect choice for a
change.
brewer.”
fine chemicals, life sciences, and
“With energy and water costs set to
For more information, visit
infrastructure sectors.
increase in most nations, brewers are
www.parker.com/perfectbeer
Automation and process engineering company Agidens has offices in Belgium, the Netherlands, France, and Switzerland, and is active in the food & beverage, tank terminals,
10 FDPP - www.fdpp.co.uk
RPC bpi protec launches sustainable standup pouch solution at Packaging Innovations RPC bpi protec has developed an innovative stand-up non-laminate bag as a cost-
For maximum consumer convenience,
effective and environmentally-sustainable
prestoclose seal or supplied as film on the reel for the packer or filler to form
the bag can also be reclosable with a
alternative to the traditional Doy sealed pouch. The new X-EnviroPouch will be
themselves. The new X-EnviroPouch is part
launching on stand A40 at Packaging Innovations in Birmingham.
of bpi protec’s X-Range which provides a variety of flexible packaging products that offer added value to food manufacturers and retailers, such as increased line speed operation, portion control management,
Made from PE, X-EnviroPouch is fully recyclable and meets growing consumer demand for sustainable plastic packaging. RPC bpi protec have developed this new innovation in line with their sustainability
fully recyclable alternatives to traditional non-recyclable methods, and reclosable films.
policy. “Our new X-EnviroPouch is an exciting development and is an integral part of our
Available in white or natural film,
commitment to create products and develop appropriate working practices that help
X-EnviroPouch’s stand-up properties create greater display flexibility for retailers. This is further enhanced by a wider choice of pouch sizes and a gloss or matt print finish to allow aesthetically-pleasing designs that maximise brand image and on-shelf impact.
to protect the environment and support the requirements of the circular economy,” comments Sue Mohan, RPC bpi protec’s Sales Director.
“We believe that with X-EnviroPouch we have created a modern consumer pack format and an environmentally-sustainable packaging solution, ideal for a wide variety of applications.” www.bpi-protec.com
Handling a Better Solution Embracing the latest technology, Kensal consistently delivers improved line efficiency for customers, whilst reducing operating costs. Stainless steel conveyor systems
Integration and project management
Stand alone units or fully integrated
Service support and upgrades
Robotic and end of line equipment
Partnered with Lita Palletising Systems for over 30 years
Bespoke engineering capabilities Turnkey and standalone solutions
www.kensal.com sales@kensal.com | tel: +44 (0) 1 582 425 777 Kensal Handling Systems Ltd, Kensal House, President Way, Luton, LU2 9NR
FDPP - www.fdpp.co.uk 11
Spray Drying, it’s all about the Nozzle… Most modern day Spray Drying plants use a centrifugal Spray Nozzle to inject an atomised droplet into the drying chamber – but how important is that Spray Nozzle? Very, actually. The right nozzle maintained correctly can improve your yield, decrease your downtime and increase your output. In this short article I hope to give you a few pointers when caring for your Spray Nozzle. Always have a full set of nozzles cleaned, assembled and ready to go in the dryer. If these are attached to a spare set of lances, all the better. There is nothing more costly than having an issue mid production and having to pull a nozzle without having a spare to drop straight in. This also aids
in unnecessary damage to the Swirl
rapid clean down and start up turnaround
Chamber and Orifice Disc, components
times.
which are expensive to replace.
When running a CIP operation with the
Polished inlet on the Orifice worn away?
nozzle in situ, replace the nozzle head for
So what; as long as it is still a smooth
a CIP adaptor. Do not use concentrated
profile leading to the bore, your spray
acids to clean tungsten carbide nozzle
pattern will not be affected!
components, this breaks down the binder in the carbide ultimately reducing the
Check your orifice size and keep note.
life span of the components. We always recommend an organic citrus based cleaning agent heated in an ultrasonic bath, using a soft bristle brush to work the built up product from the components. Always replace all the seals in the Spray Nozzle after each production run. These nozzles run at extreme pressure in most instances - temperature, chemical attack and physical handling, can compromise the seals which may result in an unexpected
When you strip a nozzle down with Check your Spray Nozzle orifice, even if
the intention of reusing components
it is brand new! OEMs have a nasty habit
such as the Orifice disc, check and
of handling Orifice Disc components in
make a note of the orifice size. As the
batches, this causes them to bang and
bore size increases with wear, compare
crash together which in a surprising
it against your production sample/yield.
number of cases can cause damage to
If you know what size the Orifice is when
the nozzle orifice, usually in the form of
your yield starts to decrease, you can
a ‘chip’. - This will cause a ‘streak’ in the
make the most out of your spares and
spray pattern which will affect your yield.
start to plan for the replacement of the Spray Nozzle components before a costly change occurs in your production run.
nozzle failure.
Breaking up components. Often when
Most good nozzles require a hand tight
material has cooked inside and bound
If you would like any support or further
only assembly (when specified) – for these,
the carbide components together – do
advice on caring for your nozzle
do not use tools! The pressure seal is often
not be tempted to separate these with
equipment, Spares, Spray Drying Lances,
an O Ring design which seals against an
a metallic instrument or with force;
Hoses etc. Please contact me via email,
internal bore or profile; excessive force will
simply soak in a warm bath of cleaning
neil@kaite.eu. Alternatively you can
cause the O Ring to fail and damage the
agent and allow the offending material
contact our office on UK
threads!
to soften first. Using force results
+44(0)1744 607361.
12 FDPP - www.fdpp.co.uk
removing the Spray Nozzle, the feed
2-12 bar WP
TANK WASHING NOZZLES
All variations available In house system design Vessels from 1 to 20 meters
www.kaite.eu - +44(0)1744 607361
A wee dram goes further than you think thanks to Goplasticpallets.com It’s one of the world’s favourite food exports and it’s important to keep the whisky flowing at all times. As the US writer, Mark Twain said: “Too much of anything is bad, but too much good whisky is barely enough.” That’s why The Edrington Group, the international premium spirits company, approached Goplasticpallets.com when it needed help with its logistics in 2012 – and the solution is still working five years later. The success of Edrington’s installation is further proof why people should: Leave the wood. Go plastic - which is the theme of Goplasticpallets.com’s new Goplasticpallets.com recommended a
auditing purposes and brand ‘TEG’ (The
switch from wooden to plastic pallets
Edrington Group) for easy in-house
As Chris Hendry, Procurement Manager
for a durable and cost-effective solution
identification.
at Edrington explains: “We can package
capable of withstanding the tough
and ship approximately 5 million cases
manufacturing environment, which
For further information contact
of whisky a year at this site that’s why
involves a high level of automation –
Goplasticpallets.com on 01323 744057 or
it’s essential we work with the very best
essential since each pallet can carry
logistics partners.
£60,000 worth of spirits.
marketing campaign.
“The pallets and solution we were supplied by Goplasticpallets have been fantastic and offer so many improvements over wood, durability being just one of the benefits. We’re over the moon with their performance.” Jim Hardisty, Managing Director of Goplasticpallets.com, adds: “We offer in excess of 155 different pallets and pallet boxes – the country’s largest selection, with many items available direct from stock – and we work in all sectors from manufacturing to food and drink production. We’re not at all surprised that the solution we provided to Edrington is still working and still proving it’s worth some five years later, and we’re sure the solution will still be performing to its utmost in another five years’ time.”
14 FDPP - www.fdpp.co.uk
Edrington ordered 1,400 of the company’s APB 1210 Pool Perforated 5R pallets in black. It also requested the removal of the lips to prevent damaging the cases and inner gift cartons, which often overhang the edge of the pallets. Anti-slip strips were added as a necessity to protect the fragile cargo, from the bottling line to the container. Edrington also requested that Goplasticpallets.com sequentially number each of the 1,400 pallets for internal
by emailing sales@goplasticpallets.com. Alternatively, visit www.goplasticpallets.com to explore the UK’s largest range of plastic pallets and pallet boxes.
Reliable. Reusable. Recyclable From food processing environments to handling and distribution our plastic pallets offer a reliable, reusable, recyclable solution, whilst delivering superior hygienic performance. Hygienic Pallets 3 Manufactured from coloured virgin HDPE 3 Totally smooth, sealed surfaces â&#x20AC;&#x201C; easy to clean 3 Contaminant-free, no cavities for dirt to collect 3 Available in 2 sizes, 7 single colours, plus 2-colour options 3 Branding and personalisation also available APB 1210 Pool Perforated Pallet 3 Our best seller for heavy duty applications 3 Very strong, ideal for repeated use 3 Moulded to withstand rigorous handling 3 Perforated for ventilation and easy cleaning 3 Available in blue and black, on 3 or 5 runners
We can deliver both products immediately from stock or provide instant quotes for special colours and personalisation.
+44 (0)1323 744057
goplasticpallets.com FDPP - www.fdpp.co.uk 15
Switching to a Dyneo® permanent magnet motor saves a fish feed producer at least 135,000 kWh per year A Denmark-based specialist in aquafeed production has replaced an ageing, damaged DC motor on its principal extruder with a Dyneo® motor from Leroy-Somer, part of the Nidec group. The investment is providing the company with significant annual savings in energy costs.
Aquaculture, more commonly known as
exporting products to more than 60
“Aller Aqua had a particular interest
fish farming, is a rapidly growing sector.
countries worldwide.
in energy efficiency for its new motor
Companies such as Aller Aqua, which produces both freshwater and saltwater fish feed, is constantly looking for ways to improve its production technology and processes to benefit from this growth. Operating from headquarters at Christiansfeld, near Kolding, Denmark, Aller Aqua has been established for over 50 years and today has factories in Denmark, Poland, Germany and Egypt,
16 FDPP - www.fdpp.co.uk
The company has a broad product range, consisting of feed for 30 species of fish. As a result, production schedules are demanding, which is why the company sought to maximise its potential gains when the DC motor on one of the company’s main extruders at Christiansfeld had to be replaced.
solution as extruding feed stuff is a very energy-intensive process,” explained Carl Erik Niemann, Sales Engineer Drives & Motors Technology at Nidec Industrial Automation Denmark A/S. “They knew this would help boost both competitiveness and sustainable development.”
After a comprehensive evaluation of the
to increased machine availability,” said
Part of the Express Availability offer from
market, the company opted for a 310 kW
Mr Niemann. “The previous DC motor
Leroy-Somer, Dyneo® LSRPM motor is
(2400 rpm) Dyneo® permanent magnet
featured a brush and collector system,
available in a compact or IEC standard
synchronous motor. Offering an efficiency
which comprised wear parts.”
version. The solution is easy to integrate
level exceeding IE4 requirements, this option will enable the saving of at least
The implementation of the Dyneo® motor
135,000 kWh of electricity per year.
also allowed local service centre Ølgod
“Beyond energy performance, Aller Aqua
by eliminating the cooling/ventilation
is now able to benefit from significant
circuit required previously by the replaced
savings in maintenance costs, allied
IP23 DC motor.
Elektro to simplify the existing installation
and offers rapid return on investment – fewer than three years in the case of Aller Aqua. www.nidecautomation.com
FDPP - www.fdpp.co.uk 17
Don’t Let Supply Chain Problems Threaten Your Business As the food and drink supply chain becomes more complex, manufacturers need clear and transparent processes to ensure products meet demand for quality and traceability, says Lucy Pamment, product manager at supply chain technology specialist, Access Group. Crises, like the availability issue that engulfed fast-food giant KFC and hygiene scandal impacting customers of meat supplier Russell Hume, show just how quickly supply chain problems can escalate. On top of lost sales, or the upheaval of recalling products, it can be extremely difficult for manufacturers to win back customer confidence, whether it’s that of the retailer or end-consumer.
Nightmare scenarios like these underline the importance of being able to demonstrate traceability for every ingredient – something that is now possible using supply chain software. It’s one of the reasons why it’s become an essential tool for forward-thinking manufacturers, like frozen pasta supplier, Pasta Concepts, which uses Access software to ensure product information is accurate, up-to-date and easily available. But this technology is not just a safeguard in case things go wrong; it is also helping businesses improve operational efficiency and drive down costs. Even simple tasks, like being able to carry out stocktakes in real-time, can save countless hours and thousands of pounds per year. One example is Burts Potato Chips, which implemented Access SupplyChain ERP as it embarked on an ambitious £20million growth plan. The platform has enabled the company to optimise every aspect of operations, including finance, sales order processing and purchasing, manufacturing, warehousing and stock management. Other food and drink manufacturers have reported similar successes. Specialist tea producer, Ringtons, which supplies
18 FDPP - www.fdpp.co.uk
to retailers like M&S, Waitrose and Sainsbury’s, is using Access software to offer customer full traceability, while strengthening its financial position. LycoRed, global vitamin and mineral premix supplier, has also seen tangible benefits since deploying our production scheduling software, for instance, it is saving two days of admin time per week by automating its production planning. Anyone in the competitive food and drink industry understands the challenges of dealing with perishable goods, especially when there are so many manufacturers in the chain, some of whom may be overseas. While issues of availability, safety, hygiene and/or legal compliance won’t go away, supply chain
software helps to ensure reputable manufacturers can deliver consistently high quality products as efficiently as possible. For more details on Access Group, including information on its supply chain software, visit www.theaccessgroup.com
Supply Chain Software: itâ&#x20AC;&#x2122;s our bread and butter Production software from Access Group is used in food and drink production across the UK. Software for time critical scheduling, stock forecasting, ERP, logistics, warehousing, traceability â&#x20AC;&#x201C; all from one UK based software author dedicated to UK food and drink production. Cut wastage, improve cash flow, track production from ingredients to despatch, control costs. And prove to your customers you are in control of your production.
0845 345 3300 www.theaccessgroup.com
Find out more about ERP, MRP, Production Scheduling, and Warehouse Management Software by visiting www.theaccessgroup.com or call 0845 345 3300 and ask for Sophie Shelton or Dan Robertson. We are ready to help.
Proseal joined by French distributor for CFIA Rennes The Proseal GT0MAX tray sealer, which enables high throughput and offers an especially large seal capacity, will be among the highlights on the leading tray sealer manufacturer’s stand at this year’s CFIA Rennes (stand 10 - H49). The company is exhibiting alongside France Food Packaging (FFP), and will also be showcasing the latest models from its comprehensive tray sealer range that help food manufacturers maximise pack quality while lowering costs. The high quality of the Proseal tray sealer range is ideally demonstrated by the GT0MAX. A modified version of the Proseal GT0s tray sealer, the machine features an adjustment that allows its arms to move a greater distance, therefore increasing the seal capacity. The Proseal GT0MAX tray sealer features compact space-saving designs with high throughput and rapid tool changes, and is capable of sealing up to 60 atmospheric packs per minute on a three impression tool. The S specification version of the GT0MAX has been designed for customers with more uniform pack requirements, offering atmospheric, gas flushing and hermetic shrink sealing. For companies needing to switch frequently
construction with washdown protection.
The Proseal QR Cartridge Tool enables
A user-friendly menu driven control
any tool to be quickly and easily
panel with step-by-step prompts, error
removed and replaced in the event of
and status displays, and batch pack
a problem. All the elements that might
counter ensures ease of set-up.
need attention are contained within the cartridge, meaning repairs and
As well as the Proseal machines on the
adjustments can be carried out offline
stand, a Ravenwood labelling machine
while the tray sealer continues to
will also be displayed, in association
operate, thus ensuring that downtime
with France Food Packaging, which is
is minimised and overall throughput
providing lineless labels for a range of
maintained.
packaging. The QR Cartridge joins Proseal’s existing The machines on display at the Proseal
QR Conveyor, which features a modular
stand will underline the continually
design that allows individual sections of
additional sealing choices.
developing, high-quality product range
the infeed and outfeed conveyors to be
offered by the company, which also
removed for maintenance and cleaning.
The machine features a rugged and
includes the recently launched Quick
between different pack types, an E version model is also available with
hygienic food industry approved 20 FDPP - www.fdpp.co.uk
Release (QR) Cartridge Tool.
www.proseal.com
FDPP - www.fdpp.co.uk 21
Calvin Grieder and Stefan Scheiber
Bühler achieves strong, profitable growth 2017 was a successful year for the
enabled us to continue to expand our
by 7% to CHF 2.1 billion and CHF 2.0
Bühler Group. Bühler organically
technology and market positions and to
billion, respectively. Advanced Materials
increased its order intake by 10% to CHF
further increase our competitiveness,”
boosted its order intake by 21% to CHF
2.8 billion, its turnover by 9% to CHF
says Scheiber. The same also applies
672 million and its turnover by 19% to
2.7 billion, and its EBIT by 18% to CHF
for the acquisition of the Austrian Haas
CHF 640 million. Growth was also strong
205 million (EBIT margin: 7.7%). As of
Group, which now allows Bühler to
in the service business and the business
year-end, its order backlog amounted
also occupy a leading position in the
for single machines, which together now
to CHF 1.7 billion (+9%). “Our innovation
consumer foods market. “We have
account for 32% of total turnover.
power provides the basis for this positive
increased our dynamism perceptibly and
development of our organization,” says
face the new fiscal year with confidence,
Bühler CEO Stefan Scheiber. These
not least thanks to our high order
results mirror Bühler’s positioning as a
backlog,” continues Scheiber.
aluminum die casting, and optical
Both Bühler businesses contributed
growth was especially pronounced in
to this strong growth. Grains & Food
the Middle East & Africa (+48%) and Asia
increased its order intake and turnover
(+18%).
provider of integrated process solutions for sustainable mobility and healthy food. “In 2017, this clear focus has
Market share gains were achieved in particular by milling, feed, optical sorting, coatings. In regional terms, order intake
ground for Bühler’s future profitable business development. Despite the issue of a corporate bond, the equity ratio remained at a high level of 45% (previous year: 47%), and the return on net operating assets (RONOA) rose to 21% (previous year: 19%). “In order to safeguard our entrepreneurial flexibility and to use the current beneficial conditions in the financial markets, we decided to launch a corporate bond on the capital market,” says CFO Andreas Herzog. Becoming the Number 1 in the consumer food market with Haas The acquisition of the Austrian Haas Group, announced in 2017, was a highlight in the past fiscal year. The closing of the transaction took place in early 2018. Haas is the global leader in the manufacturing of plants and equipment for making wafers, waffles, cakes, and cookies, with over 1,750 employees and turnover of around EUR 300 million. The machinery and solutions of the two companies supplement each other excellently. This step opens up great perspectives for Bühler and Haas alike. Both organizations together hold a leading position in the consumer foods market and can offer customers integrated, sustainable, single-source solutions along the entire value chain. Unique innovation model drives growth The starting point for these sustainable process solutions are the leading technologies that Bühler develops on the basis of a unique collaborative innovation model. In 2017, Bühler once again increased its investments in research and development (R&D) by 10% to CHF 119 million (about 4.5% of total turnover) and launched over 50 innovative technologies and products. One special focus was on the development of new digital services and business models, of which several have now been rolled out. The significance of innovative solutions This operating performance further
6.5% (previous year: 5.9%). Significantly
is exemplified by the market launch
strengthened the already very sound
higher capital investments of CHF 100
of a new process for manufacturing
financial position of Bühler. Net profit
million (+41%) – among other things
battery slurry – a key component for
surged by 22% to CHF 174 million,
in the modernization and expansion of
manufacturing lithium-ion batteries.
representing a net profit margin of
the global production network – lay the
Bühler’s continuous mixing process is
24 FDPP - www.fdpp.co.uk
unique in the industry: raw materials
for animal feed production systems. The
and the new innovation building. The
dosing, premixing, kneading, fine
focus here is on process solutions and
campus is scheduled to open in the
dispersing, and degassing are
complete plants for processing livestock
first quarter of 2019. This substantial
accomplished in a single unit. This novel
feeds, aqua feeds, and pet foods. In
capital investment is an expression of
technology improves the quality and
terms of manufacturing capacity,
Bühler’s commitment to innovation,
performance of batteries and allows a
Changzhou is one of the three largest
technology, and Switzerland’s standing
new battery generation to be rolled out
production sites that Bühler operates.
as a manufacturing hub. The campus
which has a considerably higher energy density. After years of joint development efforts, the first ten industrial-scale production lines went on stream in 2017 at the Chinese battery manufacturer Lishen. Additional orders are in the
The efforts announced in the past year for updating the Swiss locations are on track. The goal of this project, which is projected to be completed within roughly five years, is to transform Uzwil
will strengthen the innovation power and market leadership of Bühler for the long-term. Its purpose is to contribute to the development of innovations for a better world together with partners from industry, academia, NGOs, and start-ups.
pipeline.
into a globally leading production site in which Industry 4.0 technologies are
Outlook
Expansion and modernization of the
applied. This is to ensure the long-term
Bühler faces the future with confidence.
global production network
competitiveness of Bühler’s Swiss sites.
For the current fiscal year, the Group
Bühler also further expanded its
The first renewal phase in the production
expects to continue its present profitable
global production network. The
and supply chains of mass-produced
growth path. “Our market foundations
focus here was on the opening of
parts has largely been completed.
are sound. With our leading technologies
the new factory in Changzhou, China, and the modernization of the Swiss
Kickoff of the CUBIC Innovation Campus
and solutions we intend to achieve above-average performance in 2018 as
manufacturing sites.
Bühler celebrated the groundbreaking
The new factory in Changzhou went into
(CUBIC) in September 2017. The
Read the entire Bühler Annual Report
service in September 2017 and serves as
innovation campus is made up of two
2017 here: https://annualreport2017.
a global manufacturing and R&D center
elements: the updated technology labs
buhlergroup.com
of its innovation campus in Uzwil
well,” says Scheiber.
FDPP - www.fdpp.co.uk 25
Progressive cavity pumps tackle top 10 food processing challenges The food and drink industry is the biggest manufacturing sector in the UK – larger than automotive and aerospace combined. And despite Britain’s impending withdrawal from the European Union, the sector is continuing to grow. A survey by Lloyd’s Bank revealed that Britain’s food and drinks firms are forecasting a 19 per cent growth over the next five years – up three percentage points from 2015. Despite pumps being key to most food processing operations, there remain challenges associated with pumping
action without complicated controls or
application requirements, eg a stainless-
foodstuffs; not least the ability to handle
lengthy calibration methods.
steel pump with CIP capability for hygienic
solids as well as liquids, and maintenance of product integrity. However,
applications. HANDLING SOLID PARTICLES PC pumps can handle solid particles
OPERATING PRESSURES
without compromising the product or the
PC pumps can generate pressures up to
deliver superior pumping ability while
pump efficiency, eg sauces containing
48bar as standard, due to the interference
overcoming some of the food industry’s
seeds or spices can be pumped without the
fit between the rotor and stator and the
top pumping headaches.}
danger of sticking ball valves. They can also
absence of slip between the pumping
handle and even mix solids.
elements.
Progressive cavity (PC) pumps have a very
VARIABLE FLOW RATES
INSTALLATION AND OPERATION
low shear action, preserving the quality
PC pumps are available with flow rates
With forward and backward pumping
of shear-sensitive products. A lack of
from 100ml/hr to 500m³/hr, and can
action in the same pump, one PC pump can
squashing action means very soft solids,
handle temperatures from -20–220 C.
often do the job of two alternative designs.
eg soft fruits and vegetables, can be
Calibration is simple and unaffected by
System costs are reduced as check valves,
handled with little or no damage.
product viscosity, and only one variable –
calibration pots and pulsation dampeners
pump speed – needs to be changed to vary
are not needed. They can be installed
the flow volume.
horizontally or vertically, while SEEPEX’s
developments in technology mean that the progressive cavity (PC) pump can
MAINTAINING PRODUCT INTEGRITY
LIFTING PRODUCTS
Smart Conveying Technology enables
High suction lifts of up to 9m can be achieved, while surface-mounted PC
VISCOSITY
inspection, maintenance and removal of
pumps can lift from wastewater sumps.
Despite excellent suction characteristics,
blockages without removing pipework.
The ability to pump against almost a
PC pumps may need a helping hand if
full vacuum enables the efficient use of
a product doesn’t free flow; hence the
WASTE DISPOSAL
degassing equipment and enhances the
development of auger mechanisms.
PC pumps can transport products over long
quality of the final product.
As a result, media containing up to
distances to waste reception areas and can
45% dry solids and viscosity in excess
enhance the value of waste by segregation
BATCH AND CONTINUOUS DOSING
of 1,000,000cps can be successfully
for biogas production or to comply with
PC pumps are ideal when specific
transferred.
waste regulations. SEEPEX’s patented design of rotating knives on the auger
amounts of product must be dosed extremely accurately, eg batch dosing
HYGIENE
coupling rod, together with static knives on
tomato sauce onto pizza dough. And
Ingredient dosing and accurate product
the pump body, enables whole products to
since the flow has very low pulsation,
metering can be achieved using PC pumps
be chopped and pumped.
dosing into products or pipelines delivers
with cleaning-in-place (CIP) as standard.
the right amount in a smooth, continuous
They can also be constructed in line with
26 FDPP - www.fdpp.co.uk
www.seepex.com
Eurolec reveals new warranty and ambitious plans for 2018
Following on from a successful buyout
new ranges to be announced in the near
by Scientific Measurements Pte Ltd
future.
in 2017, Eurolec Instrumentation has enjoyed significant investment
“Investment in new reference
in equipment, infrastructure and
instrumentation in Eurolec’s calibration
marketing.
laboratory has also resulted in an
improved temperature calibration
More than £50,000 was ploughed into the growth of the temperature and
“Thanks to the investment and support
pressure instrumentation manufacturer
by Scientific Measurements we have been
at the end of last year, which has already
able to introduce Eurolec’s first five-year
produced dividends with an extended
warranty which has boosted interest in
distributor network and increased
our portable thermometers and probes,
international sales.
particularly within the highly competitive HACCP and food markets.”
Eurolec is now represented in more
than 20 territories globally and its
He added: “We also have new product
Republic of Ireland-based lab has been
development well under way, together
technologically enhanced increasing
with further enhancement to our
Eurolec’s overall capacity for precision
existing product range across portable
calibration certification and product
thermometers, manometers and
service requirements.
temperature calibration sources.
Managing Director Chris Mears said:
“Our established portable thermometer
“2017 was a very exciting year for
(TH & PC Temp series) and manometer
Eurolec but it looks like that is going to
(PR and PC mano series) portables have
be exceeded by further improvements
already been restyled and have received
and progress in 2018.
something of a makeover in advance of
service from the company with stated uncertainties of measurement now as low as ± 0.03°C.” Eurolec is also the official UK & Ireland distributor for the Ono Sokki range of specialised engine tachometers, FFT analysers, rotary encoders and linear gauges with further announcements due shortly on developments in this promising sector. The Eurolec website can be found at: www.eurolec-instruments.com/
FDPP - www.fdpp.co.uk 27
What difference could the Seamless integration of pneumatic systems and process control mean to you? The ASCO Numatics 580 CHARMs node enables simple Electronic Marshalling of pneumatic systems
Pneumatic systems are an essential part of many process plants, in industries such as chemical, life science and food & beverage, particularly those where ancillary machines are used. Although an essential part of the process, these machines are often stand-alone and are not connected back to the process control architecture. This could mean that should there be a problem with the machine’s pneumatic systems, it may not be communicated back to the control system, therefore leading to a breakdown of the machine. The plant may then continue to produce products that cannot go on for further processing or packaging. Current architecture
What is Electronic Marshalling? Control engineers and project managers
Whilst manual marshalling is still considered adequate for small projects, large-scale batch and continuous processes
Process control systems are normally
working on continuous or batch-oriented
able to accommodate pneumatics
processing plants will be familiar with the
systems through the implementation
problems associated with commissioning
of an additional fieldbus network, such
I/O in distributed control systems. The
as PROFIBUS-DP® or Modbus® TCP.
traditional method involves field device
However, this approach adds complexity
connection through multi-cored cabling,
through additional configuration and
wired to terminal blocks in control cabinets,
Electronic Marshalling does away
data mapping, and whilst supplementary
with each connection then manually
with the manual and labour-intensive
diagnostics is possible, a second
cross-marshalled to its appropriate I/O
practise of cross marshalling. The cables
programming environment, with its
card. As system complexity increases and
from the field are still wired in to the
associated costs, is not desirable and may
the number of connections accumulates
marshalling cabinet, but from there on
not easily support communication and
– inevitable I/O changes abound – thus,
in the connections to the controllers are
power redundancy.
difficulties arise in keeping track of each
handled electronically. It is now possible
and every physical connection in the
to map each I/O channel to any controller.
marshalling panel. Every change adds cost,
Emerson manage this mapping with their
delays, and most importantly risk to the
CHARMs (CHARacterisation Modules).
project. Adding redundancy causes even
These are essentially analogue to digital
more headaches. Furthermore, future
conversion cards that may be characterised
maintenance and system modification is
to perform any signal function (AI, AO,
often made difficult with staff changes and
DI, DO, RTD etc.). They are ‘clicked’ on to
system unfamiliarity, which can adversely
CHARM I/O Cards (CIOC), which are in-turn
affect down-time.
mounted on DIN rail terminal blocks where
In 2016 Emerson introduced electronic marshalling for pneumatic systems. This solution enables users to easily integrate the ASCO Numatics 580 Series valve islands, with Emerson’s DeltaV control system for a complete Emerson Automation I/O and pneumatics system solution for process plants.
28 FDPP - www.fdpp.co.uk
in areas such as chemical, pharma, and food manufacture - where lost production can result in truly excessive costs increasingly turns to more risk averse and reliable process system design strategies.
field wiring is arranged; the field device is identified and the appropriate CHARM card is set up and Electronically Marshalled through a hidden digital bus to ANY controller in the system. Fully redundant power and communications connection is included, and autosensing each I/O channel means that identification, configuration, diagnostics and design changes are easily carried out by the DCS. The technology provides many benefits, from the first design stages, to commissioning, and through the lifetime of processing oriented manufacture. As digital or analogue I/O of any type can be bound to specific controllers at any stage in the project without manual rewiring, hardware and design costs can be more predictable from the outset. Design changes – adding new I/O or changing I/O types - can be catered for without intensive labour and disruptive re-wiring costs. Projects become easier to scale, safety is assured. Configuration and diagnostics are taken care of by a single integrated software platform – Emerson’s DeltaV Explorer. Importantly the Total Cost of Ownership
580 CHARMs node directly links to the
The elimination of a secondary network
DeltaV system via the CHARM baseplate
allows substantial savings in components,
and natively combines autosensing and
associated I/O, wiring, and commissioning
Electronic Marshalling through redundant
time. The Emerson single network solution
power and communication connection,
means single point responsibility for
harnessing the full native diagnostic
products, documentation and support,
capabilities of the DeltaV. From the DCS,
with savings for personnel, programming
each pilot valve is managed in exactly the
resources and system training.
same way as the other system I/O. The DCS can identify and marshal all the pneumatic connections through a single redundant connection with up to 48 valve solenoid
Reduced component count and direct connection equals a reduced risk of system failure. Design changes throughout project
outputs connected to each CHARM node.
development and future troubleshooting
increased operational certainty, process
The 580 CHARMs node interfaces with
control with autosensing and plain
reliability and increased machine
ASCO Numatics 500 Series valve islands.
message workstation diagnostics.
availability.
These high performance, “plug-in”
Shutdown time is significantly reduced
directional control valves feature the
thanks to integral diagnostics directly
highest flow capability for their product
on the valve island or displayed on the
size, helping to keep machine footprints
DeltaV systems workstation. Reliable
compact and lowering system costs, whilst
redundant connection ensures safety and
a comprehensive range of accessories
reduces maintenance down time. Further
and options makes for easy installation,
compelling benefits include flexibility in
configuration and modification.
process control thanks to every CHARM
is significantly reduced, measured by
Integrating pneumatic valve islands into automation systems with CHARM technology The 580 Series CHARMs allows control engineers and project managers working on continuous and batch-oriented manufacturing projects a straightforward, cost saving and fast-track approach to the integration of pneumatic systems within
The cost and time benefits of simplified machine architecture
the process control environment. The
When compared to a manually, cross-
node facilitates single connection from the
marshalled, process manufacturing
field to Emerson’s DeltaV™ DCS offering
system for batch and continuous
Electronic Marshalling, native configuration
production scenarios, the benefits of a
and diagnostics plus built-in redundancy -
CHARMs technology based solution with
for a truly integrated system architecture.
Electronic Marshalling are apparent and
With the introduction of ASCO Numatics’ 580 CHARMs node, pneumatic systems’ integration with Electronic Marshalling is made possible within a single network platform – a one package and one supplier solution - for the first time. The
compelling. When pneumatics require integration, and the solution is compared with the introduction of a fieldbus such as PROFIBUS-DP®, the benefits are even more convincing with the easy-to-use,
is made easier with embedded intelligent
I/O from voltage and current sensors to alarmsand pilot valves sharing the same DeltaV Explorer configuration, and being available in the ‘cloud’ to any controller in the network. These factors combine for a tightly integrated solution for I/O and pneumatic valve islands that delivers more complete project and operational certainty, comprehensive control optimisation and processing reliability. To find out more about the ASCO Numatics 580 CHARMs node please
task-based engineering environment that
Download this whitepaper or visit www.
the DeltaV offers.
asco.com.
FDPP - www.fdpp.co.uk 29
Non-invasive thermometry system, Celsius, set to be demonstrated at FOODex 2018 Cerulean will be showcasing their accurate and sustainable equipment this April, in front of 30,000 attendees at the Birmingham NEC. The UK show for processing, packaging
analysis with no physical data trail,
operational Celsius Midi on the stand
and logistics is expected to be
eliminating any human error.
along with C-Dass, to simulate running
particularly well attended this year,
and capturing data in real-time.
possibly due to the current Food
The non-destructive nature of Celsius
Standards Agency (FSA) investigation of
also eliminates the need to remove
Mark McMahon, Cerulean Area Sales
meat cutting premises and cold stores
packaging. It can only be beneficial for
Manager said, “We are delighted to be
taking place. This investigation has
companies to show they are taking
demonstrating the capabilities of Celsius
resulted in businesses reviewing their
steps in reducing wastage, especially
at the UK’s premier trade event for food
processes and aiming to upgrade to the
considering the statistics from the
processing, packaging and logistics. Our
safest and most accurate equipment
Waste and Resources Action Programme
tried and tested equipment is already
currently available.
(WRAP) released in January 2018,
improving the sustainability footprint of
showing food waste in the UK has
manufacturers across the country and we
increased by 4.4 per cent.
understand it is more critical than ever
Celsius measures the average temperature of foodstuffs in the range
for UK businesses to obtain accurate and
-30°C to +30°C and displays and
Speaking about the appeal of the show,
reliable data. We are excited to support
logs these readings for the operator.
Dan Dixon, Event Director, said: “Foodex
the shows aims of improving traceability,
The process is user-friendly - simply
presents the best opportunity to discover
consumer trust and transforming
load the sample, close the door and
the latest innovations, technologies and
industry productivity”.
automatic reading function delivers
talented individuals working to improve
results on a visual display panel
the sector, challenging new thinking and
Celsius demonstrations will be taking
within seconds. A temperature log
ensuring high-quality, safe products are
place at Stand Z249, Hall 3a, on the
can be recalled for full traceability
available for consumers to purchase.”
hour every hour, from Monday 16 -
of measurements. Results are
Wednesday 18 April 2018.
automatically sent to a SQL database
Cerulean will not only be exhibiting
(Cerulean’s C-Dass software) for
at FOODex but will also have a fully
30 FDPP - www.fdpp.co.uk
www.cerulean.com
The only temperature measuring instrument that helps sell your product... not waste it
Ceruleanâ&#x20AC;&#x2122;s Celsius range, incorporating an innovative, non-invasive thermometry system, is providing new levels of confidence among those who value and safeguard food safety standards. Celsius uses the Faraday cage principle to detect the tiny amounts of electromagnetic radiation emitted by food samples in seconds, converting them to temperature readings and enabling the sampling, testing and sign-off of pre-packaged foods, without interruption to the production process. When accurate, reliable temperature monitoring is important in food processing, Celsius is vital.
www.cerulean.com
info@cerulean.com
SIG and ProLeiT offer integrated solutions for smart and automated factories SIG has partnered with ProLeiT, a leading provider of automation and process control systems, to co-create innovative manufacturing solutions for food, beverage and dairy producers.
SIG is one of the world’s leading solution
who develop innovative technologies
industry within the field of carton packs
implementing new application scenarios.”
and strategies together with us when
providers for the food and beverage
and filling technology, and with its new
“With our partnership with SIG, we
partnership with ProLeiT will be able to
combine industry knowledge, an
offer producers advanced production
understanding of our customers’
technology and integrated software solutions.
requirements and the solution portfolio
ProLeiT is an expert within the field of
presence in the market. We look forward
of both providers to create a strong to opening a new chapter in MES
Manufacturing Execution Systems (MES),
development together with SIG.”
enabling manufacturers to automate and control their production processes.
Dr. Daryoush Sangi, Head of Production
This new partnership will allow both companies to combine their expertise
Engineering & Strategic Partnerships at plants into connected factories securing
SIG, added: “We chose this partnership
the highest efficiency, flexibility and
because we are convinced that with
industry.
quality.
ProLeiT we have found a highly
SIG’s new strategic collaboration supports
“Digitisation is an important issue for
to offer our customers complete data
all companies today, and the Internet
processing solutions in the context of a
of Things is constantly increasing in
Smart Factory.”
for the joint development of innovative MES products for the food and beverage
its commitment to build smarter, more automated plants as part of its Smart Factory segment. This solution-driven and value-added platform is helping SIG to deliver IoT-enabled systems and technical services that transform filling
32 FDPP - www.fdpp.co.uk
competent partner for MES solutions
scope and relevance,” said Dr. Thomas Wunderlich, Vice President Sales, Dairies
To find out more about SIG’s Smart
& Beverages, ProLeiT AG. “It’s therefore
Factory platform, visit www.sig.biz/
crucial for us to work with partners
solutions/smart-factory
Linx 8900 meets condensation printing challenge A Linx 8900 Continuous Ink Jet (CIJ) printer is enabling erlenbacher backwaren, a leading German manufacturer of frozen cakes, to effectively and reliably mark its plastic film packaging even through condensation. Since the company started using the Linx model – supplied by Linx’s German agent Bluhm Systeme – it has been highly impressed with its printing capabilities and ease of operation. Cakes from erlenbacher backwaren are subject to temperature differences during the production process, which can lead to condensation forming on the packaging film. The Linx 8900 is able to print through a layer of moisture to deliver a clear, readable and durable code, which remains in place on the substrate in temperatures of minus 35 degrees in deep-freeze storage. As part of erlenbacher backwaren’s quality assurance programme, the cakes are printed with a batch ID number as well as the compulsory use-by date. Walter Thellmann, responsible for maintenance at the company, says the Linx 8900 is more than capable of keeping up with the company’s production
to quickly select files for printing. Various production parameters can also
The Linx 8900 offers maximum flexi-
be entered and stored, enabling the
bility for placement on the production
printer to be configured for up to four
line, thanks to its compact dimensions
different production scenarios at the touch of a button. Password protection prevents unintentional incorrect
line.
entries.
“Frozen products pass the printer at a
The Linx 8900’s design also avoids
speed of 35 metres per minute, so that
errors during the refilling of inks and
more than 1,000 units can be marked
solvents. The containers for these
per hour,” he explains
consumables are different sizes so that they can only be placed in the correct
including the ability to be wall-mounted, and its long 6m printhead conduit. Maintenance is extremely easy, with the machine only requiring service every 18 months, and taking just 30 minutes for untrained personnel to complete via simple menus that guide the user through the process.
Another key benefit of the Linx 8900
location. Automatic fluid recognition
is its ease of use. The 10-inch touchs-
ensures that the right fluids are used in
For more information on Linx’s pro-
creen makes adding and altering text
the printer, while a special septum seal
ducts and services, visit www.linxglo-
extremely easy, and allows operators
prevents ink and solvent leakage.
bal.com FDPP - www.fdpp.co.uk 33
Turbo Systems Since the launch of Turbo Systems current generation of D250 volumetric depositor which followed an extensive programme of research and development. Designed in consultation with major food, pharmaceutical, cosmetics, chemical and automotive companies, the D250 demonstrates significant benefits to end users. Turbo Systems analysed its main competitorâ&#x20AC;&#x2122;s machinery to ensure wherever possible the D250 exceeds its rivals on technical specification and practical application. The machine incorporates many features that will deliver tangible benefits to investors who need to submit capital justifications to main board directors, investors and financial institutions. Environmentally the machine offers reduced sound emissions of 70dbA
34 FDPP - www.fdpp.co.uk
maximum. Air consumption has been cut by 15% to 14cfm maximum, whilst increasing speed by 24% to 68 cycles per minute at maximum stroke. The machine boasts a dramatic reduction in the number of components to half requiring removal and reassembly compared to previous models, greatly reducing strip down time. Additional improved hygiene aspects of the machine include telescopic stands with inverted stainless steel sections and polyurethane tyres to improve and manoeuvrability. Speed controls in the front bulkhead of the machine are now sealed to extend life and prevent product and cleaning agent ingress. Inside, the base chassis of the machine has no return lips to improve access and internal hygiene of the machine. Benefits for maintenance engineers include main air supply indication and lockable on / off switch.
D250 Depositor
Elimination of complex and expensive pneumatic components also helps to minimise ownership costs. Improved depositing accuracy is achieved from the direct relationship between the lead-screw and weight control gauge where full stroke is indicated by a reading of 100%. This coupled with precision turned piston seals rather than a moulded seal giving improved contact and accurate weight control. Following the initial launch, a twin D252 and triple D253 version of the machine were made available for customers with multi-head depositing applications. Mini M250, M252 and M253 versions are also in the range for clients with requirements that are in the 4ml to 320ml volume sphere. Recently the design parameters have been applied to the companies LD2000 range of machines offering capacity to deposit 200ml to 2250ml. Multi Lane Depositor
The development also extended to the Turbo range of depositor nozzles and decorating heads by introducing designs free of pins and clips to secure assembly of the component parts.
Turnkey Projects and Production Lines Whilst the company has a special brand image for expertise in depositing it is also proud of its turnkey project capabilities offering solutions from raw material processing to finished goods complete for despatch. All this is achieved by combining pieces of equipment from the company’s extensive product range and project managing bought in or free issue equipment. Other products include • •
Volumetric Dry Fill (top left) Servo-driven depositors
•
Hot water circulation units for temperature sensitive products
•
Product transfer pump systems
•
Extrusion systems
•
Belt, slatband and chain conveyor systems
•
Aeration Equipment
•
Muffin, gateau, cake production lines and coating and decorating equipment
•
Rotary processing tables
•
In line pallet processing tracks
•
Process tooling to support rotary table and in pallet tracks
•
Scroll type pot denesters
•
Lid placing units
•
Lid tamping units
•
Plastic and foil placing units
•
Automatic discharge units
Turbo Systems www.turbo-systems.com Phone: +44 (0) 1482 325651 slang@turbo-systems.com
Automatic Tray Denester
FDPP - www.fdpp.co.uk 35
New Cable Protection Systems for Food Processing Applications from Flexicon Flexicon has launched 8 new flexible conduit ranges and hygienic fittings to make cable installations faster, simpler and safer for food processing applications. Says Tim Creedon, Sales and Marketing
means that it is less likely that the ingress
outer cover manufactured from FDA
Director for Flexicon: “Flexible conduit is a
protection will fail during wash down or
approved ingredients which has been
superior and more cost-effective means
cleaning.”
independently tested to European Food
of interconnecting power and data cables
regulation 10/2011. All of these conduits
compared to traditional cable gland
“In the face of many potential hazards
are compatible with our stainless steel
installations, since several cables can
to cables, including potential ingress of
hygienic fittings.
be grouped together and mechanically
water or dust, corrosion due to chemicals
protected within a single cable entry
or temperature changes, it is vital that
The hygienic grade stainless steel (Grade
point.
equipment remains operational. Failure of
316L) fittings have been designed
any cabling could lead to downtime, quality
in accordance with Food Processing
issues or potentially even safety issues.”
Machinery Design Standards EN 1672-2,
“It means that installations are simpler,
and Safety of Machinery – Hygiene
faster and save space because only one gland is needed. Future maintenance is
With hazards likely to vary according
requirements for the design of machinery
also reduced since existing circuits can be
to the application the new flexible
EN ISO 14159.
replaced, upgraded or added with minimal
conduits are available with different
disruption and fewer cable entry points
constructions, but all feature a smooth
36 FDPP - www.fdpp.co.uk
Each fitting incorporates blue
The ranges include non-metallic and
For further information including product
compression seals and a blue nut seal to
metallic versions, with different colour
datasheets or to see a product sample
prevent the ingress of food and bacteria.
options. The non-metallic version offers
please contact Flexicon Ltd, Roman Way,
It has smooth surfaces to prevent food
a temperature range of -20째 to +90째 and
Coleshill, Birmingham, B46 1HG.
or bacterial build up and is available
the metallic offer has a temperature range
Tel: +44(0)1675 466900 or
in 16mm to 63mm options in straight
of -20째 to +105째. The metallic range also
Email flexiconsales@atkore.com.
metric thread derivatives.
features a version with an internal braid
www.flexicon.uk.com.
layer which can offer EMC performance. When used with one of the hygienic range of conduits, the cable protection
Flexicon can offer over 60 different
system offers Ingress performance of
Flexible Conduit Solutions to protect safety
IP66, IP67, IP68 (2Bar) and IP69. The
and performance critical cabling. These
conduits in the hygienic ranges all have
products are featured in the new 12th
a smooth cover for easy cleaning, are
Edition Product & Solutions Guide.
flexible for simple routing and/or dynamic installations and have a reinforced construction for good compression strength.
FDPP - www.fdpp.co.uk 37
YULEYS® reusable overshoes ABOUT YULEYS® The YULEYS® Clean Step System is a reusable shoe cover that allows workers to enter clean environments without removing their dirty footwear. An alternative to disposable shoe covers or rubber overboots, YULEYS® fit quickly and conveniently over safety footwear to prevent contaminants from getting into sanitized environments – a must for the food processing industry. YULEYS® are easy to use, with a handsfree design that allows you to slip them on and off without bending over. Once on, the design incorporates a heel-lock system that keeps them firmly on your feet. The slip-reducing tread keeps your feet firmly on the ground as you stride confidently into a clean environment to
to be replaced, they can be recycled,
processing environment. They’re very
so they’re an environmentally friendly
effective for helping ensure cleanliness
way to keep contaminants out of clean
and a high level of productivity and are
spaces.
a great solution for a captive footwear
THE YULEYS® SOLUTION
policy in a food processing environment.
Not only do they prevent contaminants from being tracked into the food
For more information about Fortress
processing environment, but they’re
Distribution Ltd or its full line of
also more durable than the rubber
products please visit
overboots. Employees find them easy to
www.fortressdistribution.co.uk or call
slip on and off, so they’re much less of a
01908 676869.
do your work. YULEYS® are made with
burden to put on before work. YULEYS®
high-quality, industrial-grade rubber
are also easy to wash and sanitize,
and built for heavy use. If they ever need
which is essential for use in a food
BLFT liquid flow turbine gets saucy! Bell Flow Systems were recently approached by a well-known curry sauce producer from the UK to provide accurate and repeatable batch-control systems for measuring the water volumes used in their supermarket sauce recipes. The client’s requirements meant that the system would be used for a variety of different recipes, so the batch controller had to be easy to use and able to be reprogrammed for varying volumes. For this application Bell Flow Systems selected the BLFT stainless steel turbine flow meter, combined with
controlled, providing the highest level of
Initially a single system was provided
accuracy and performance.
to the customer, however after successful performance testing, a
The F130 LCD Batch controller was
further two systems were provided
connected to the signal output from
so that the operators on neighbouring
the BLFT to provide the operator with
production lines could automate their
a volumetric countdown on-screen of
batch processes too.
the required batch volume. Internal control relays actuated the solenoid
For more information on the BLFT and
a Fluidwell- F130 batch controller. A
valve once the desired batch volume
accessories please visit our website
fast acting solenoid valve was also
had been met, utilising automatic
www.bellflowsystems.co.uk, or
incorporated into the process so that
over-run compensation to achieve
contact the Bell Flow Systems Sales
dispensed volumes could be quickly
repeatability.
team sales@bellflowsystems.co.uk
38 FDPP - www.fdpp.co.uk
Greggs optimises distribution operation as part of investment programme Greggs is using Paragon’s routing and scheduling software to optimise the performance of its distribution operation as part of a £100 million investment programme that is reshaping its supply chain within the UK. Most recently, the UK’s leading bakery food-on-the-go retailer was able to model transport requirements following the consolidation of its Edinburgh and Glasgow bakeries to improve fleet utilisation by over 30% and remove almost 900 miles a week from its local plans. “Following the decision to develop a centre of excellence that would service all shops in Scotland, we had the opportunity to examine our transport plans to target cost reductions and improve standards,” explains Richard Penna, Group Logistics Manager at Greggs. “The Paragon routing and scheduling software quickly enabled us to identify where improvements could be made and create highly-efficient multidrop route plans that would better serve our retail network.” Greggs had previously operated 35 18-tonne rigids, split between the
Despite the distance of many vehicle
planning to achieve optimum performance
journeys increasing since the site
and support our transformation into
consolidation – with 80 Edinburgh stores
the leading food-on-the-go retailer,”
now being fulfilled direct from Glasgow
concludes Penna.
– Greggs has been able to significantly reduce the overall mileage travelled through improved planning. This has contributed to a fuel saving of more than 2%, equating to reductions of around 35
William Salter, Managing Director of Paragon Software Systems commented: “The food-on-the-go sector is rapidly expanding in the UK, with retailers
tonnes of CO2 emissions per year.
investing heavily in product and service
serviced each of the 260 shops twice a
“We are using the Paragon software to
at different times of the day. Specialists
day. With the planned expansion of the
regularly review the efficiency of our
such as Greggs face growing pressure
Glasgow site to cover all Scottish shops ,
multi-drop route planning across the
on their supply chains to ensure their
the company used Paragon’s Multi Depot
UK, as well as remodel specific areas of
customers have the choice and availability
software to undertake a strategic review
the operation as part of a larger major
they demand. The flexible nature
of the transport operation. As a result,
change project. We are making record
of Paragon’s routing and scheduling
Greggs has been able to resize its fleet to
levels of investment in our infrastructure
software means that Greggs can use it
just 24 commercial vehicles by optimising
to create a blueprint for logistics that can
both operationally and strategically to
multi-drop route plans, realigning driver
be applied across the business. This needs
achieve the highest levels of efficiency,
shifts and removing a trunking operation.
to be backed-up by best-practice route
utilisation and service performance.”
Edinburgh and Glasgow bakeries, that
innovation, often targeting peak demand
FDPP - www.fdpp.co.uk 39
HIGH QUALITY PASTA IN FULL FLOW Excellent accuracy and a high degree of
special surface materials. The weigher
availability are two of the benefits of a
is fitted with an enclosure to keep the
10-head multihead weigher from Ishida,
pasta at a consistent low temperature for
The Ishida multihead weigher easily
installed at Swiss fresh and frozen food
hygienic reasons and to reduce product
achieves its performance target of 60
product specialist Frostag Food-Centrum
sticking during the weighing process.
bags per minute while weighing accuracy
AG. An elevator provides controlled product The Ishida weigher is part of a brand
transfer to the dispersion table of the
new line for handling fresh pasta such
multihead weigher. Self-regulating,
as tortellini, tortelloni, spaetzle, and
vibrating radial feeder troughs ensure an
“Schupfnudeln” (potato dumplings). The
optimum product flow to the pool hoppers
weigher was specially adapted for use
which supply a set of weigh hoppers
at Frostag to enable the pasta to be processed quickly but gently. Its starch
directly underneath.
polybags with fill weights of 200g to 1kg.
is impressive. With the 200g bags, for example, product giveaway due to overfilling is just 1g. High availability is equally important to the company. “The multihead weigher must work safely and have minimal downtime,” explains Frostag’s managing
component can cause pasta to stick, which
The weigher’s computer calculates the
director Christoph Caprez. The company
makes it difficult for efficient weighing. To
ideal combination for the desired target
is operating the new line in 3-shift mode,
prevent residues from building up on the
weight in a fraction of a second. The
with the weigher in operation for 20 hours
weigher, contact parts are coated with
precisely dosed portions are released into
a day, five days a week.
40 FDPP - www.fdpp.co.uk
The line processes an impressive
system provides an optimum
58 items from 25 product groups,
overview, tracking and regulating each
highlighting the need for quick product
production process in real time. The
changeovers, which are required
new Ishida has also been integrated
several times a day. Christoph Caprez
into a line control system, so that its
describes the operation of the system
production data can be recorded and
as “self-explanatory and completely
retrieved in Frostag’s control centre
logical. After in-house training,
as required. The company is pleased
our employees have immediately
with the results. Christoph Caprez
internalised how to operate the
says confidently: “Our internal target
weigher. Product changeovers can be
of ensuring that investments pay off
carried out at the touch of a button
within five years will be achieved.”
and the multihead weigher requires practically no maintenance.”
Ishida Swiss agent Itech AG, based
Frostag has also praised the ease with
design and install the equipment.
which the equipment can be cleaned.
Regarding the reasons for this
The weigher, which is designed to
decision, Christoph Caprez explains:
protect against the ingress of water
“The Ishida brand stands for quality
and cleaning agents, can be fully
and we were shown very convincing
foam-washed. The contact parts
reference systems at other production
are removed and cleaned using a
plants. Itech was also able to offer
purpose-built wash wall on the gantry
a complete solution including infeed
next to the weigher, which saves time.
and gantry.” The installation was
Absolute process accuracy is paramount at Frostag’s state-of-
in Rotkreuz, was commissioned to
completed in three weeks. www.frostag.com
the-art plant. An overall control
FDPP - www.fdpp.co.uk 41
Reliable and efficient, even at ice-cold temperatures With operating temperatures as low as -24
trucks in a much warmer area,” explains
degrees Celsius, logistics service provider
Operations Manager Helmut Habersatter.
Frigologo have opted for innovative Selectiva
“However, the temperature difference must
battery charging systems from Fronius to
not be too great, otherwise the vehicle and
ensure a safe, reliable and energy-efficient
battery may become damaged.”
charge for their forklift truck fleet. In order to charge the traction batteries
The new Ri charging process minimises
Sustainability is important to Frigologo
safely, reliably and efficiently, Frigologo uses
overcharging, thereby reducing energy consumption
who already have an ultra-modern HGV
innovative technology from Fronius. With the
and extending the service life of the batteries.
fleet, photovoltaic system and LED lighting.
Selectiva generation, Fronius has developed
“Temperature-controlled logistics is very
a solution that guarantees an optimum
energy-intensive,” stresses Managing Director
charging process under any conditions. The
Günther Kisslinger. “It is important to fully
temperature-controlled charging function is
average, a year longer than with conventional
exploit any potential savings.”
ideal for low ambient temperatures as the
technology, reducing operating costs.
of the battery, minimising overcharging, reducing energy consumption and protecting the battery. Frigologo’s batteries last, on
battery charging system records the battery These low temperatures present huge
temperature and adapts the charging voltage,
Fronius Perfect Charging
challenges for the fleet of over 100 forklift
improving performance and service life.
adams.ross@fronius.com
trucks due to the effect of the extreme
www.fronius.com/intralogistics
conditions on the traction batteries and
The Ri-charging process also adapts
www.youtube.com/FroniusCharging
charging process. “We charge the forklift
according to the age and state of charge
+44 1908 512300
KEEP YOUR ASSETS SECURE Keytracker Ltd, established in 1996, supply mechanical key management systems to a wide range of food and drink production businesses. This simple and effective system allows you to secure and control a single key bunch or tool which is attached to a metal peg and locked into the system, each member of staff is allocated a metal detectable access pegs which allows them to access the key bunch or tool. The access pegs can be engraved with staff members initials, this means that at a glance you know exactly who has that item while it’s in use. To find out how Keytracker can assist you with your key management solutions Visit us at: The Power of Traceability
www.Keytracker.com Call us on: 0121 559 9000
42 FDPP - www.fdpp.co.uk
Lorien Launches Dairy Capacity Modelling Tool Lorien Engineering Solutions has launched a tool that enables dairy producers to spot bottlenecks and drive expansion of production lines. OPTI-Milk models milk and cream processing from intake to filling to demonstrate the theoretical capacity of a dairy, including CIP. The detailed data provided can be utilised throughout the manufacturing process from raw ingredients to the finished product. The software was successfully developed for the brewing industry but has been modified to enable dairy manufacturers to drive efficiencies in their production process. Lorien is a Burton on Trent-based engineering design and project management firm with a track record of providing engineering design and project management to some of the UK’s bestknown food and drink brands. Nicholas Jones, project manager at Lorien, said: “This tool is based on the principle that good, strategic decisions are made with good information. “By adding empirical Overall Equipment Effectiveness figures and known restrictions, we can show maximum
by understanding the impact on capacity
and safety compliance, and sustainability.
by taking key equipment out of service for
It is a division of GP Strategies
maintenance or failure.
Corporation, a global engineering and technical services organisation
capacities. When a step change in
“The nature of its open framework
production capacity is planned, OPTI-
means OPI-Milk can be adapted for other
Milk highlights the pinch points in the
processes across the food and dairy
Food and drink is the firm’s largest
process and identifies the extra plant and
industry and enables one process to
sector by revenue, with a specialist team
equipment needed.
cascade into another.”
handling engineering projects from study
“It can be easily reconfigured for different
Lorien specialises in capital projects for
scenarios, such as varying OEE figures or
food, brewing, drinks, life sciences, biotech
headquartered in Maryland, USA.
phase through design and procurement to final commissioning and handover.
FDPP - www.fdpp.co.uk 43
OVER 45 YEARS OF INNOVATIONS Octopus with Automatic Reel Change System (RCS) for safe and uninterrupted operation
Octopus with Corner Post Device for primary package protection
WrapBOX for low-end capacity production lines Octopus T series with double head for the highest capacity demand.
Haloila offers a comprehensive range of fully automatic stretch wrapping machines with various options for smooth and safe operation. We have delivered over 2500 Octopus machines only to food and beverage sector around the world. Read a recent food sector case study at www.haloila.com/news
Contact us for more information: +44 (0)1733 314 829 www.haloila.com
Aerolite® - Europe’s Lightest Best Performing Bump Cap On The Market With Air Flow Technology
The HardCap® AeroLite® from JSP is the latest addition to the PPE specialist’s range of bump caps designed for work environments where there is a risk of impact between the head and stationary objects. The bump cap, designed by JSP’s in-house Research & Development team, features a full high-density polyethylene (HDPE) shell, so the wearer is protected not only from impact to the front and top of the head but also from scrapes to the side of the head. This significant increase in protection has not been gained at the expense of comfort: the HardCap® AeroLite® is extremely lightweight and comfortable to wear. In fact, at under 135g, the cap weighs about the same as a typical standard-sized smartphone – and it’s just as cool and stylish. To significantly reduce heat build-up the sleek textile cover has large open weaved panels to facilitate the transfer of cool air and mitigate the build-up of heat and discomfort – particularly if the cap is being worn over long periods. The HardCap® AeroLite® is available in black or blue, with either a 50mm or 25mm peak. The longer peak provides more shade in outdoor or brightly-lit environments, while the shorter version allows for better vision when looking upward. More information is available from www.jsp.co.uk, or by calling +44 (0)1993 826050.
U-Power Launches New Styles of RedLion Safety Shoes for the Food and Catering Industries Aimed at increasing wellbeing for workers in the food processing, catering, front-of-house and butchery industries, the shoes feature Redlion’s trademark revolutionary new midsole with Infinergy®, one of the most exciting developments ever to take place in the safety footwear industry. Infinergy®’s patented technology returns over 55% of positive energy to the wearer by making the insert spring back into its original shape immediately after impact, so helping to maintain the wearer’s energy for longer periods than a conventional
increases comfort and performance
have more than met the specified
thanks to this ground-breaking insert.
requirements when tested on both wet
All shoes in the sporty new catering
ceramic tiles and steel with glycerol.
range are wipe-clean and water
With a coefficient of friction (CoF) of
resistant, very important qualities in
0.82, the shoes have surpassed the
the food and catering sectors, where
industry standard by almost a factor of
water, oil, grease or food are often
three. All are available in unisex sizes
present on the floor.
2-11 (35-46).
shoe. All styles boast self-cleaning cleats,
More information is available from:
The RedLion dramatically reduces
giving excellent slip-resistance and
www.u-power.it, by emailing
stress, pressure, fatigue, backache and
protection from slips, trips and falls,
info.uk@u-power.it, or calling
other musculoskeletal disorders and
and are classed SRC, meaning they
+44 (0)1543 417 241.
FDPP - www.fdpp.co.uk 45
Perfect in form and function
SEMI-PRO Pre Rinse Units
SMART CLEAN Pre Rinse Units
PURE Electronic Faucet System Wash, Soap and Sanitiser Dispensing System
Automatic
Select 1
Select 2
Receive
Receive
Receive
46 FDPP - www.fdpp.co.uk
POT FILLER Mixer Tap Units
Mechelec moves forward with universal trolley packer Bedfordshire‐based Mechelec Automation have taken their revolutionary new trolley collation and packing system for the dairy industry to new heights. The TP1002 Trolley Packer is designed to provide fully automated, cost effective trolley loading, and since its release in May 2017 has been in production in a dairy in wales running at speeds of up to 250bpm and packing 4 pint bottles in a 5 x 4 format. This innovative system offers flexible throughput at faster operating speeds. The system’s robotic arm can quickly and efficiently load two trolleys simultaneously, offering double the packing speed of conventional automated systems from a comparable footprint. The use of robotics eliminates the problems relating to variable height packing, offering free movement through multiple axes and avoiding the compatibility issues arising from differing designs or damaged trolleys. The simplicity and open construction of the robotic system also allows easier access, helping to minimise downtime for wash down and routine maintenance. John Salisbury, Director at Mechelec told us “Now we have a proven track record with a production machine it is time to take the TP1002 to its next level, as it was always our intention to make the TP1002 more than just a trolley packer.” He continued “We chose to use an industrial robot in our initial design knowing that it would give us flexibility for expanding the range of the TP1002, we now have an
ability to add this feature offers a very cost
Mechelec Automation designs,
effective solution that is easily added to an
manufactures and maintains fully
existing TP1002.”
integrated mechanical and electrical automation systems for a diverse range of
interest in the add on unit which not only
sectors.
allows single bottles to be loaded into
Asked where the TP1002 goes from here
trolleys but also shrink wrapped bundles.”
John told me “We have already been asked
John explained “Shrink wrapped product
if we could not only load shrink wrapped
If you would like any more information on
are collated into the correct format,
product but could we also palletise them,
our TP1002 or any of our other products
loaded into the head of the robot and
which would naturally fulfil our long term
please contact:
then transferred into the trolleys in the
objective to make the TP1002 a truly
sales@mechelecautomation.com
same way single bottles are loaded. The
universal packer.”
or visit: www.mechelecautomation.com
FDPP - www.fdpp.co.uk 47
Natural astaxanthin: unsurpassed antioxidant power Vitafoods Europe 2018, booth I44: With a special focus on sports nutrition, AstaReal presents its range of natural astaxanthin products Nacka (Sweden), March 2018 – AstaReal, the global pioneer and most studied brand of natural astaxanthin, will be showcasing their superior range of bulk natural astaxanthin products in addition to several finished formulations at Vitafoods 2018. Soft gums and effervescent products using AstaReal® natural astaxanthin, show the possibilities of AstaReal to address a variety of dosage forms and astaxanthin’s ability to work in various formulas. Natural astaxanthin is one of the most powerful antioxidants with scientifically backed health benefits for muscles, skin, heart, brain, eyes, digestion and the immune system. On Tuesday 15 May at 12:20, the company’s global ambassador, Dr Mark Miller, will discuss the latest research findings in his lecture on “Astaxanthin – The Ultimate Mitochondrial Nutrient for Performance & Recovery” at the Sports Nutrition Zone Theatre. Natural astaxanthin from the microalga Haematococcus pluvialis is a powerful antioxidant and anti-inflammatory agent. Its unique structure allows it to quench free radicals in the inner and outer layer of the cell membrane unlike other antioxidants, thus protecting lipids, proteins, DNA and mitochondria from oxidative stress. In this way, astaxanthin can boost muscle endurance and recovery, enhance fat metabolism and reduce muscle damage as well as inflammation. Studies have shown that it is also able to lower lactic acid build
48 FDPP - www.fdpp.co.uk
up and decrease fatigue. This makes it
natural astaxanthin and explore its unique
a valuable ingredient for supplements
actions which reveal why it is becoming
targeting the sports nutrition market.
the premier ingredient for performance
Andie Long, Marketing & Sales Manager
and recovery.“
at AstaReal AB, says: “As a global
AstaReal, the official natural astaxanthin
leader in the market, we recognize our
sponsor for Vitafoods, can be found at
responsibility to educate people about the
booth I44 and in the fair’s Sports Nutrition
benefits of natural astaxanthin for human
Zone – an interactive demonstration area
health.
dedicated to the rapidly growing sports
We are delighted that Dr Mark Miller, who
nutrition industry.
has made significant contributions as
Here, visitors will be able to try AstaReal´s
researcher, entrepreneur and marketer in
innovative effervescent containing natural
the fields of health and medicine, will join
astaxanthin at the sampling bar.
us at Vitafoods. His presentation will delve into the latest science and market opportunities for
For further information, please visit: www.astareal.se
See us at FoodEx 2018 on Stand Number U-280
Intelect Engineering
Food factory conveyers and platforms
Food Factory oven and ductwork Installations
New relocation of Intelect
Stailines Steel access platform, designed, fabricated and installed to CE 1090 standards
At Intelect Engineering we have extensive experience providing engineering expertise to process industries involved in food & beverages manufacturing, utilities, heavy industry and renewable energy. We maintain an ongoing program of investment in staff, equipment and infrastructures in order to respond to the needs of our customers, many of which are market leaders in their own industries. We also fabricate food factory process pipework and have orbital welding machines. We carry out turnkey installations from design to conception, we also carry out full plant installations as the Principal Contractor to the 2015 CDM regulations. Alongside our technical ability, we have an excellent reputation for delivering projects within time and budget whilst maintaining the highest standards in health & safety. We work nationally and internationally and are CE certified to BS EN 1090.
Unit 6, Omega Business Park, Estate Road No.6, South Humberside Industrial Estate, Grimsby, North East Lincolnshire, DN32 2TG Tel: 01472 344901 | Fax: 01472 349202 | Mobile: 07725 028939 For further enquires please Email: rj@intelecteng.com or rm@intelecteng.com
Bottled water producer Highland Spring selects Mainsaver CMMS Brewers will be shown how innovative
Daniel will be covering the challenges
those characteristics that brewers work
filtration technology can help them save
faced by brewers in keeping beer tasting
so hard to attain, while reducing their
on utility costs and reduce beer losses at a
fresh while also maintaining a good shelf
operational costs.
presentation in Manchester this month.
life, and how sterile filtration compares to
Parker Bioscience, which provides filtration solutions for the global food and
flash pasteurisation in reducing the overall operational costs of producing microbially
“At Parker Bioscience, our 50+ years of experience in the provision of high quality
stable beer.
filtration products can help brewers meet
advantages of sterile filtration for brewers
Parker Bioscience has specialist expertise
brewing market and we’re looking forward
at a leading conference for brewers and
in the brewing, bottled water, wine and
to helping IBD members in meeting their
distillers.
dairy industries, and supports companies
challenges.”
beverage industries, will be presenting the
The Institute of Brewing and Distilling (IBD) Great Northern Section is running a day-long seminar focussing on packaging quality and ensuring compliance. The IBD is the world’s leading professional body for people working in the brewing and distilling industries, dating back to 1886, and has more than 5000 members. The packaging quality seminar takes place starting 9:30am on March 22, 2018 at the Heineken Brewery in Manchester, UK. Parker Bioscience Market Development Manager for Food & Beverage, Daniel Vecsey, will be speaking at 12:00 on sterile filtration.
in improving process control, efficiency and security throughout their production
Parker Bioscience recently announced
and packaging processes.
the formation of a new partnership with
It is a division of Parker Hannifin – the
Automation. The global brewing industry
world's leading diversified manufacturer
will now be able to access systems
of motion and control technologies and
which integrate Parker Bioscience’s
systems.
microfiltration solutions with Agidens’
Daniel Vecsey, Market Development
Belgium-based company, Agidens Process
automated processing technology.
Manager for Food & Beverage at Parker
The day-long event features other
Bioscience said: “We’re delighted to be
speakers such as Heineken, who will be
sharing our expertise with the brewing
hosting a tour of the Heineken packaging
community and to be attending this event.
lines. Delegates can sign up for the
Maintaining beer quality – especially when
event at: https://www.ibd.org.uk/events/
breweries are exporting more extensively
ibd-great-northern-section-day-long-
and drinkers’ palates are becoming
seminar-focussing-on/
more discerning – is vital. More modern, innovative techniques can help protect
50 FDPP - www.fdpp.co.uk
the challenge of the competitive modern
For more information, visit www.parker.com/perfectbeer
Super-Stable colours that pass the test Itâ&#x20AC;&#x2122;s no longer enough for food and beverage products to look good â&#x20AC;&#x201D; customers now demand that the colours that make them appealing are achieved safely and naturally. More than three in five consumers globally try to avoid artificial colours.i However, going natural can also be technically challenging. Lycored therefore works closely with manufacturers to make it as easy as possible for them to get the benefits of the switch to natural without sacrificing stability. In line with that commitment, we carry out frequent research into the stability of our naturally derived colour solutions. For example, we recently tested the performance of our carotenoid-derived colourants in flavoured and coloured sparkling waters â&#x20AC;&#x201C; one of the beverage categories for which they are ideal.
Sparkling water was added to
and Lyc-O-Beta TM delivered excellent
strawberry-flavoured syrup and filled
performance, demonstrating resistance
to 250ml in PET bottles with 200
to fading and ringing, and lack of
ppm of ascorbic acid added to prevent
sedimentation.
colour fade over a 12-month shelf life. Each sample was checked for ringing,
Manufacturers now have greater
sediment and fade at regular intervals.
opportunities than ever to colour products naturally without
Six of the seven Lycored colours
compromising on stability. In fact,
delivered good stability over 12
rather than creating limitations these
months, with no ringing at all over 12
super-stable colours offer new ways to
months in four of the samples. There
position products as more natural and
was no sediment in five of the seven
fresh, with longer shelf life.
samples, and clarity was good at the end of 12 months for Lyc-O-Beta TM
There is a long-standing perception
Researchers assessed the stability of
Clear Emulsion and Tomat-O-Red TM
that natural colours are harder to work
three colourants from our Tomat-O-
NGNS. The other colourants provide
with than artificial alternatives. We are
Red TM range, which is sourced from
natural cloudy effect from the outset
working towards a day when that is a
natural Lycopene from tomatoes,
and all four retained their natural
thing of the past.
and four from our Lyc-O-Beta TM
cloudiness, which means no added
range which is extracted from natural
cloudifiers are required.
BetaCarotene.
For more information visit: www.connect.lycoredfoodhub.com/
In summary, both Tomat-O-Red TM
super-stable-colours/ WRITTEN BY Christiane Lippert, Head of Marketing, Food, Lycored
FDPP - www.fdpp.co.uk 51
Specialist Anodising Company Limited
Anodised Aluminium the next step to adding value to your packaging SACO is a leading designer and manufacturer of beautiful anodised aluminium components for the cosmetic industry. It offers component design, in-house tooling, pressing, assembly and a unique anodising service, which guarantees the highest quality to the customer from design to delivery. SACO has invested over £4 million in expanding their anodising capacity and in a 3rd new factory in Lancashire UK. SACO has more than 1,500 individual Cap and Collar standard components within its range which enables fast reaction to customer needs. Bespoke innovations are also possible based on a customer’s own design requirements.
UK Head Office: Progress Works Burnley Lancashire BB10 1DA United Kingdom
Tel: +44 (0)1282 412500 Fax: +44 (0)1282 422804 sales@sacoltd.com www.sacoltd.com
High quality bright and satin finishes are often a standard requirement within the premium cosmetic industry; however the benefits are now being seen within other markets which wish to increase value perception. Is now the time to differentiate your packaging with colourful anodised aluminium? For more information please contact one of SACO’s sales team on 01282 412500 or email sales@sacoltd.com
European Sales Office: Phone: +33 9 86 26 03 21 5 Rue de le Felicite Email: patricia@sacoltd.com 75017, Paris France
creativity focused innovation