PECM - Issue 18 2016 by MH Media Global

PECM

Global Success Through Innovation

Process Engineering Control & Manufacturing www.pecm.co.uk

Issue 18 ÂŁ3.95

Practical Advice & Solutions On The Technical And Management Challenges Faced By Engineers And Managers In The Process Engineering & Manufacturing Industries.

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E: marketing@manandmachine.co.uk W: www.manandmachine.co.uk T: 01844 263 700

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PECM

Contents

Global Success Through Innovation

Process Engineering Control & Manufacturing

Sections Editors Choice Southern Manufacturing Show Air, Gas & Odour Control Boilers & Maintenance Cleaning Connectors & Fittings Control & Automation Drives, Gears & Motors Electrical & Electronics Facilities Management Fluid Handling Health & Safety Hydraulics & Pneumatics Lifting & Handling Equipment Lubricants Machining & Machinery Measurement & Monitoring News & Events Process Technologies Product News Sensors & Systems Software & Systems Storage, Handling & Distribution Switches & Sensors Tools Training Waste Management Valves & Flow Control

6 16 24 31 32 35 37 46 48 59 60 66 74 75 76 78 80 86 87 94 98 98 104 109 110 110 112 113

In This Issue 16 - Bigger And Better Than Ever Southern Manufacturing and Electronics returns to FIVE, Farnborough, from February 9th to 11th 2016. The event retains its popular three day format, making it even easier to plan a trip to one of the leading annual engineering events in the country. 26 - You Get What You Pay For What constitutes value for money when buying an industrial gearbox? It would be a mistake to judge a product by its purchase price alone. 65 - Metal Rolling Improves Jig Manufacture For RTM Carbon Aero Parts Creating manufacturing jigs for the production of aerospace components requires high quality materials and precision machining.

91 - New Composite, Lightweight Material For Bridge Decks Available From ECS Engineering Services The latest innovation in bre reinforced polymer (FRP) technology can now be used to improve the durability of bridge decks in the UK, thanks to ECS Engineering Services, which has the rights to supply and install a range of products constructed using InfraCore® Inside technology. 104 - Tank Construction In Tight Spaces Reduces Plant Downtime Often we don’t have the luxury of working within a spacious new build environment, existing plant structures need to be catered for, and that luxury will be further diminishing in the future.

The Team

All web addresses are inter-active, simply click the web address of your choice to view the company website. There is also a useful tool bar where you can search for a specific product, or simply view the index on page 3 and then type in the page number of the section that you wish to view. Please mention Process Engineering Control & Manufacturing when responding to items in this issue.

Every effort is made to ensure the accuracy and reliability of material published in Process Engineering, Control & Manufacturing however, the publishers accept no responsibility for the claims or opinions made by the contributors, manufacturers or advertisers. No part of the publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including printing), recording or stored in any information retrieval system without the prior written consent of the publisher.

EDITOR Elizabeth Hutton elizabeth@pecm.co.uk

MANAGING EDITOR Antony Holter antony@pecm.co.uk

CREATIVE DIRECTOR Josh Holmes josh@jdholmes.co.uk

ASSISTANT EDITOR Justine Sanders justine@pecm.co.uk

SALES DIRECTOR Benjamin Dubois benjamin@pecm.co.uk Tel: 01227 392529

DIGITAL MANAGER: Jamie Bullock jamie@pecm.co.uk Tel: 01227 392571

DESIGNER James Sayer james@pecm.co.uk Tel: 01227 392575

SALES MANAGER Sophie Plowman sophie@pecm.co.uk Tel: 01227 392517

PUBLISHING DIRECTOR Martin Holmes martin@pecm.co.uk

DESIGNER Dave Dorman daved@pecm.co.uk Tel: 01227 392575

M H Media Global Ltd. St Augustine’s Business Centre, 125 Canterbury Road, Westgate On Sea, Kent, CT8 8NL

Tel 01843 830249 l Fax: 08721 152240 l www.pecm.co.uk

Issue 18 PECM

Proper Maintenance Preserves Performance Of Gas Turbines

Highly skilled engineers combined with expertise in material science and precision engineering can deliver cost effective repairs

as turbines form a crucial part of many power generation facilities and provide an efficient and reliable power source that can be brought online as required. Maintaining that facility requires a well planned maintenance program that will deliver continued reliability, optimum performance and efficiency as well as enabling improvements to be implemented.

Although the operating principle of a gas turbine is relatively simple, the components involved in producing the energy are highly specialized and operate within very fine tolerances. The original equipment manufacturers (OEMs) provide a complete set of baseline performance data that can be compared to the information collected during each maintenance inspection. Variables such as vibration, pressures, temperatures and output are collated and analysed to produce a serviceability report. Anomalies in the collected data can be assessed and prioritized to ensure that issues can be addressed before they cause significant damage. In this way the availability of the asset is maximized and repairs are completed during scheduled shut-down periods. These also present an opportunity for the operator to install upgrades and improvements that will

PECM Issue 18

ensure continued reliability and maintain or even improve performance; all of which can be managed and installed by expert engineers from Sulzer. High temperature components Gas turbine components are subjected to high temperatures, as well as high stress levels and are exposed to corrosive combustion gases at the same time. Gas turbines have to be fired to highest permissible temperatures to get the best efficiency and the highest output. Fighting degradation of components exposed to high temperature is a continuous challenge. Many gas turbine hot-section components have a limited lifetime. Oxidation, corrosion, material degradation, and thermal cracking are the usual lifetime determining processes. A limited lifetime can be caused by the deterioration of only one detail of a component. A thorough analysis and understanding of the mechanism can lead to accurate pinpointing of that detail and to ways to improve the lifetime of the component. Improvements can be made on existing service-exposed components as well as in new designs. Thermal imaging Inspections of the hot, turbine section are essential and close examination of the

individual turbine blades can reveal issues with overheating. Initial inspections by an experienced service engineer using a borescope can reveal more obvious defects but sometimes a more detailed inspection will be required. The use of thermographic equipment to detect heat build-up in bearings and electrical connections uses a passive approach which relies on the thermal radiation of the object being examined. However, an active, lock-in thermography uses ultrasonic excitation to introduce energy into the object, such as a turbine blade, and measures its response. If the normally homogeneous material is damaged, some of the wave energy is absorbed and heat is generated, which can be detected by the thermal imaging camera. This can be executed during a component refurbishment cycle. For turbine components, cooling is very important to extend and protect component life. During the repair of vanes or blades with cooling channels, it must be ensured that all the cooling holes are open. An infrared camera can show at a glance whether cooling holes are blocked or open and images can be recorded as part of the final repair report.

Repair technology The sophisticated designs of the advanced technology components used in the hot sector of third generation gas turbines have presented significant challenges to the aftermarket repair sector. Many of the standard repair processes could not be applied to such complex designs. New welding techniques, coating materials, inspection procedures and tooling are necessary to restore components to a safe and serviceable condition. The combustion section includes components such as fuel nozzles, cowl caps, combustion liners, transition pieces and flow sleeves. These require specialist dimensional and non-destructive inspections to be completed before an advanced weld repair method is used to restore the component to its correct dimensions. This can involve parent metal bonding to restore wall thicknesses and repair minor cracks. For the rotating components within the hot section, the advances made in laser welding have allowed many blades, which would have otherwise been scrapped, to be saved and returned to service. Laser welding allows rebuilding of fine details with limited excess material. At the same

time, stronger and harder weld filler alloys can be used for demanding applications. Thermal barrier coatings (TBC) can be applied to components to help them withstand the high operating temperatures of the gas turbine. They can be applied to combustion liners, transition pieces and also blades and vanes. More advanced, extreme temperature resistant TBCs have been developed for application on first-stage advanced technology turbine buckets. The search for increased power output using higher turbine inlet temperatures over 1300 째C has led to the application of single-crystal (SX) materials for turbine blading. Without a suitable repair procedure, SX blades must be replaced at every major overhaul after approximately 24,000 operating hours. Based on the investigations and the advanced repair techniques developed by Sulzer, SX blades can be refurbished to an "as-new" condition. With the high-end repair technology and the know-how of Sulzer, users of SX blades can give a second life to these components and thereby achieve substantial savings.

The number of advanced gas turbines installed is increasing rapidly due to rising fuel costs and environmental regulations. Higher operating temperatures and mechanical stresses are creating the need for the use of advanced technology components and refurbishment processes. In general, refurbishment activities consist of the stripping and reapplication of the coating, the rebuilding of the geometry by welding, and the rejuvenation of the material condition through appropriate heat treatments. Advanced refurbishment procedures also include changes in materials, coatings, or designs, which should reduce the risks of failure or the reoccurrence of damage. Sulzer offers many similar types of advanced component refurbishment solutions, thus demonstrating that a combination of expertise in material science, skilled workmanship, and highly developed in-house processes are prerequisites for the reliable and cost-effective extension of the life of a component. Repairs that improve the machine create significant added value and reduce the cost of ownership for the owners and operators of gas turbines, steam turbines, and compressors.

A well planned maintenance program will deliver continued reliability, optimum performance and improved efficiency

Issue 18 PECM

Editors Choice

DELIVERING STRAINERS & FILTERS TO YOUR PROJECT WITHOUT DELAY

Y-type strainers 3 asket strainers 3 Duplex strainers 3 T-type strainers 3 Radial fin cartridge filters (to 1 micron) Filter separators and demister pads 3 Quick release closures Materials available include: Carbon Steel & LTCS 3 Stainless Steel 304/316 3 Duplex and Super Duplex Stainless Steel 6Mo 3 Monel 3 Aluminium ,*)2e 3 Cunifer 3 Hastelloy 3 Incoloy 625 & 825 3 Titanium 3 Norsok MDS

Based in the UK, Barton Firtop manufacture and stock hold an extensive range of ASME/CE Marked Y-type, Basket and Duplex strainers.

Contact: sales@bartonfirtop.co.uk or visit our website: www.bartonfirtop.co.uk

bespoke and stock hinges from the UK’s No 1 specialist manufacturer

hinges

for every application Driver of your competitive strength Our customers need to deliver competitive products that surpass market standards in performance. For Hauck, ‘best in class’ is not just about our core technologies, but about the ﬂexibility with which we service our clients and the way we are able to integrate our processes in their supply chain.

We commit ourselves to the highest quality, not just in the treatment of your products but also in the way we treat you. > Global presence > ISO TS/16949 & Nadcap > Tailor-made approach > Decades of experience

Discover the Heat Treatment processes and technologies that we oﬀer at www.hauckht.com

bespoke hinge design full range of standard hinges presswork and sub-assembly services

Hauck Heat Treatment Ltd (Formerly TTI Group). Birmingham, Blackburn, Cheltenham, Letchworth, Luton & Telford Tel: 0845 652 1420 Email: info.uk@hauckht.com

PECM Issue 18

visit www.goldwassallhinges.co.uk quality hinges for over 200 years 01827 63391

Editors Choice Amtek Plastics Limited re-branded to Amtek Plastics UK

Business Announcement – TTI Group Ltd

The UK manufacturing sector has seen many changes over recent years and decades, but the one main trend we have experienced at Amtek over the past few years is the passion for companies to bring production back to the UK. We have seen this trend escalating especially over the last 18 months, and as a business, we are proud to be British, and proud being part of the UK manufacturing sector. With this in mind, we have re-named and re-branded the business to Amtek Plastics UK. We have helped out clients and new customer alike, to re-shore their current tooling and manufacture back from the Far East for us to manufacture their products and components here in the UK. This has removed the anxiety that these businesses have typically had when sourcing oﬀ shore.

Email: ask@amtekplastics.co.uk

www.amtekplastics.co.uk

If you’re looking to extend or re-house your IT network, need a segregated data centre or want a disaster recovery solution; iDacs’ purpose-built Containerised Mobile Data Centres (MDC’s) provide a flexible and economic alternative to a traditional construction project. Particularly for manufacturing plants, where EMI is generated during production, MDC’s offer a resilient and secure option for your IT network. They’re quick and simple to implement with minimal planning requirements and site preparation. They can even be pre-installed with data cabling – like Datwyler’s shielded solutions - so you’re up and running straight away. Contact iDaCs today to find out more.

Tel: 02380 279 999 www.idacs.uk.com

Email: info@idacs.uk.com

TTI Group Ltd have announced that all of the heat treatment companies belonging to Aalberts Industries N.V., which includes TTI Group, are changing their name to Hauck Heat Treatment. For many years the heat treatment companies owned by Aalberts Industries N.V. have operated as a Group, cooperating in business and sharing people and best practice. However, this relationship, and strength as one of the world’s largest heat treatment groups is not widely known. Therefore it was decided, by realising all possible synergies and levering the whole heat treatment expertise and resources within the corporate group, to unite the European business under one strong name. Starting January 1st 2016 all 27 heat treatment plants in Europe will become Hauck Heat Treatment.

www.hauckht.com

SMC Releases easy to wire pressure sensor with m12 connector for general fluids SMC has launched the PSE570 Series to meet increasing demand for a general fluid pressure sensor that is easy to connect and robust enough to withstand high proof pressure and withstand abrupt surges. SMC, the worldwide leading expert in pneumatics, has designed an easy to install pressure sensor for non-corrosive gas or liquids that reduces operating costs. The PSE570 is suitable for a wide range of applications such as liquid coolant pressure control, discharge pressure control for compressors and suction verification of work pieces containing moisture. It has been designed with efficiency in mind and is very quick and simple to wire thanks to its M12 connector. Able to withstand unexpected surges in pressure, up to three times greater than the rated pressure, the PSE570 is also able to cope with sudden voltages as high as 500 V AC, reducing the risk of damage and extending its operating life. For more information on the PSE570 pressure sensor, visit the SMC ‘new products’ page at www.smcpneumatics.co.uk

Issue 18 PECM

Editors Choice

Rolls-Royce celebrates first run of Trent 7000 demonstrator engine

Trent 7000 demonstrator engine has run for the ﬁrst time, marking another programme milestone for the latest member of the Rolls-Royce Trent family.

achieved an important programme milestone on the journey to deliver our latest Trent engine. We are working closely with Airbus to ensure the Trent 7000 brings a step change in performance and economics.”

The demonstrator, which will prove the key technical features of the engine, successfully completed an initial power run, on schedule, on a test bed in Derby, UK.

The Trent 7000 brings together: Experience from the Trent 700 - the engine of choice for the current A330 Architecture from the Trent 1000 TEN - the latest version of the Trent 1000 engine Latest technology from the Trent the world’s most eﬃcient large civil engine

The Trent 7000, the exclusive power plant for the Airbus A330neo, is the seventh member of the Trent family which has become the engine of choice in the wide body market over the last 20 years. The Trent 7000 is scheduled to enter service in 2017. Chris Davie, Rolls-Royce, Trent 7000 Programme Director - Civil Large Engines said: “This is a great moment for everyone at Rolls-Royce – we have

The 68-72,000lb thrust Trent 7000 will deliver significant performance benefits compared to the current version of the Trent 700. It will improve specific fuel consumption by ten per cent; have twice the bypass ratio; and will halve noise.

The Trent 7000 was selected by Airbus for the A330neo aircraft at the Farnborough International Airshow in 2014. www.rolls-royce.com

Chell Smoke Meter CSM2000

A rugged, rack mountable gas turbine engine exhaust smoke measurement system, fully compliant with SAE ARP1179. It is not intended for in-flight testing.

Fully conforms to SAE ARP1179

Supplied configured for ICAO Annex 16 Mass Correlation testing (MVPM)

System cleanliness test

Ruggedised sample holders for reliable operation

Two x ARP1179 filter holders included

Quartz and standard SAE filter sizes catered for

Multi point temperature measurement and excellent temperature gradient

Chell Instruments Ltd www.chell.co.uk . info@chell.co.uk +44 (0) 1692 500555

PECM Issue 18

System purge with bypass

Configured for both mass and volume flow measurement

Incorporated stainless steel diaphragm pump

Digital control allows tests to be pre-configured

Ethernet/RS422 interface enables remote control

Leak test function

Fast and simple to use

Editors Choice

Telescopic Waterproof Inspection System Waterproof 5m Telescopic Inspection System. 18mm dia camera head 28mm long. IP68 waterproof rating. Illuminated by 6 LED lamps. Image displayed on 7” colour monitor.

Low Cost Under Vehicle Inspection Camera

Low Cost Under Vehicle Inspection Camera. Supplied with 18mm dia camera for conﬁned space inspections.

VisionScope Technologies Walmington House, Mainwaring Suite 26 Cody Rd, Waterbeach, Cambs. CB25 9LS Sales ofﬁce: 01935 881414, Mobile: 07747103627 Main ofﬁce: 01223 440239 E Mail: sales@vst.org.uk, Web Site: www.vst.org.uk

C&S Steels are a familyowned business formed in 1964 based near Wolverhampton, West Midlands. We manufacture and sell a wide range of Bright and Black steel bar in free cutting, carbon and alloy grades. Over the years we have grown to become one of the UKs leading independent Bright Steel Bar manufacturers and stockholders. e offer from stock a complete range of quality-assured Bright and Black Hot Rolled Steels in Bright Drawn, Bright Turned and Hot Rolled Bar covering Round, Hexagon, Square and Flat sections. Material can be supplied precision sawn to length, single or doubleend chamfered and protectivewrapped either for weather protection or export purposes. Non-Destructive Testing – for customers requiring material to be tested for defects, UltraSonic Testing or Surface MPI Crack Detection is available. For material requiring heat treatment, we can offer hardening & tempering, annealing or normalising. Contact us today on 01902 404771 or visit www.brightsteelbar.co.uk to find out more.

Issue 18 PECM

Stop right there! Achieving zero leakage when it matters most

Manual butterfly isolation dampers

n high end, sensitive ventilation systems such as those found within nuclear, biotechnology, pharmaceutical, research and hospital facilities it is usually vital that the plant is kept running, often 24 hours a day, 7 days a week. In these instances one of the hardest things to accomplish is isolating part of the system completely and eﬃciently for vital maintenance or other necessary processes. Incorporating secure and reliable isolation mechanisms in order to make stopping as safe as running is therefore a key factor in improving

PECM Issue 18

plant design and installation efficiency which is essential in these facilities, and favourable in any engineering or manufacturing plant. Zero leakage has become the mantra of specialists M C Air Filtration in helping engineers at key sites across the UK to achieve complete shutdown at key stages throughout their facilities. For over 30 years the firm has been at the forefront of air movement and filtration technology associated with high end industries. They are now market leaders in the manufacture of standard and bespoke high integrity isolation dampers

suitable for use in a wide range of critical ventilation and process applications. The firm’s range of high efficiency ( EP ) filters and the associated housings have become the product of choice within nuclear power generation, reprocessing and decommissioning as well as being extensively used in biotech and pharma both in the UK and overseas. The MC circular butterfly type isolation damper was initially developed to provide positive isolation to their own range of high integrity bag

Mechanically actuated rectangular damper

Isolation dampers can be manufactured and tested to 18kPA+ in bag out filter housings and systems, but soon their high-end customers were clamouring for the same. Applications engineer Mark Bamforth explains “Critical ventilation applications commonly need a safe system whereby the associated pre and/or HEPA filters can be replaced in isolation, either to protect the environment and the operators from toxic or active particles present in the air stream, or to protect the process from contamination by outside air. To affect these filter changes safely while allowing critical systems to continue to operate, each filter system must be individually isolated. Commonly available dampers were found to have too high a leakage rate for such critical and high flow applications. This was leading to overly expensive depression relief systems or the need to isolate a complete filter bank which often necessitated an inefficient and complicated complete system shutdown.”

Because of the extensive use of their ﬁlters and housings in the nuclear industry, M C Air Filtration dampers have to meet the most rigorous of standards far beyond those of others available on the market. Each isolation damper is manufactured and individually factory tested under strict quality controlled conditions in accordance with the company’s BS EN ISO 9001 accreditation and allocated with a unique serial number for future traceability. MCAF dampers are also routinely pressure tested and certiﬁed to ensure they are leak free at pressures of up to 12KPa and can be manufactured and tested to 18 kPa plus.

sided with radiused corners. Dampers have been manufactured up to 1000mm in diameter and 1000mm square.

Alongside the success of the original circular isolation damper, MCAF now also produces a rectangular series butterﬂy isolation damper suitable for installation into square and rectangular ductwork. This range was developed using the same design principles, however the body and blade are ﬂat

Recent projects include the supply of over 400 multiblade isolation dampers to a major new biotech facility in London, a nuclear decommissioning project in Scotland and work at the forefront of Britain’s development of nuclear fusion.

Conventional square and rectangular section ultra-low leakage or zero leakage multi-blade isolation dampers are also manufactured by the Kentbased firm in either coated carbon or stainless steel. These products generally feature multiple spring loaded self-compensating blades fitted with a silicone rubber blade seals that are mechanically compressed against the damper frame. The differential pressure difference across the damper blade also aids closure and sealing of the blades.

M.C. Air Filtration Ltd. E X C E L L E N C E I N A I R F I L T R AT I O N MOTNEY HILL ROAD T: +44(0) 1634 388333

GILLINGHAM

KENT

E: sales@mcaf.co.uk

ME8 7TZ www.mcaf.co.uk

Issue 18 PECM

Editors Choice

Make your checkweighers fit for speed and precision

Azanechiller 2.0 Sets New Benchmark in Air Cooled Ammonia Chiller Performance Natural cooling specialists Star Refrigeration has re-engineered their new Azanechiller range to help customers reduce energy costs, avoid the uncertainty of synthetic f-gas refrigerants and invest in a future proof solution that will deliver reliable cooling for 20+ years. The company set about developing Azanechiller 2.0 by focusing on a chiller design and key components that would mark a new era in chiller efficiency. Through the combination of variable speed reciprocating compressors technology, EC fans, close approach evaporator design and in-house PLC software, Azanechiller delivers an efficiency that is 51% higher than the EcoDirective and 20% higher than competing high efficiency chiller solutions. To find more about making the natural choice with the enhance range of Azanechillers 2.0 visit www.star-ref.co.uk

Chiller Contingency Planning for Critical Cooling Situations keeps Star Refrigeration Customers Cool Star Refrigeration, in partnership with Aggreko, has launched a Refrigeration Contingency Plan Scheme aimed at providing peace of mind for owners of industrial refrigeration plants should the unthinkable happen. The Refrigeration Contingency Plan Scheme provides a 4 to 6 hour bespoke response to an emergency situation, with the aim of rapidly re-establishing cooling and minimising disruption to the business operations of a wide range of sectors for which cooling is essential. A video highlighting the beneﬁts of Star’s Chiller Contingency Plan can be found at http://bit.ly/1O5rI4o

Fit for speed Top speed in measurement signal conditioning with up to 180 weighings per minute, FIT7A is guaranteeing speed and efficiency in your machines.

Fit for precision Top values when it comes to precision, with standard deviations of only 0.1 g for 10 kg and the new accuracy class C4. So your machines can guarantee safety and precision with minimum reject rates.

Fit for competition With up to 60% cost advantage over other load cells based on electromagnetic force compensation, the FIT7A is competitively priced. Your machines can stay competitive and help you open up new, previously unobtained market segments.

www.star-ref.co.uk

Aura Light specified for The European Parliament The European Parliament is EMAS (Environmental Management and Audit Scheme) certified and is applying a new environmental policy. This policy predefines the electrical consumption and the degree of comfort required when the Parliament is in session. In order to comply with this policy in terms of lighting, the Parliament contacted Aura Light. The operator, Axima Maintenance, explains: “The installation of Eco Saver Long Life at the European Parliament will permit a 25,000 kWh/ year reduction in energy consumption, in other words a reduction of 12%, without affecting the quality of the lighting. This equals maintenance cost savings of more than 83,000 Euros during the lifetime of the tubes”.

Tel: 01952 250800

www.aura-light.co.uk

Flowtechnology™ UK With over 30 years of trading experience, Flowtechnology™ UK is the premier catalogue provider for Fluid Power products within the UK and Republic of Ireland. Flowtechnology™ UK works in close partnership with its customers, supporting a network of oﬃcially accredited distributors as well as a range of independent resellers.

More information: www.hbm.com/automation-fit7a

The Premier Service Provider in the UK: • Next day delivery on orders placed up to 10pm • Carriage free on all orders above £390 (£290 online) • Flexible order and delivery options – online ordering (24/7)

HBM United Kingdom Ltd info@uk.hbm.com www.hbm.com

• Bespoke, non-cat (product sourcing for obscure parts or large orders) • Vitassem: hose assemblies, pipe threading, hose cleaning, walform, tube manipulation and kitting.

Tel: 0845 456 1222

PECM Issue 18

www.ﬂowtechnologyuk.com

The PC/104 standard - a rich and enduring eco-system of I/O for industrial systems designers

ystems destined for industrial control and other real-world processing applications often need to be compact and rugged – yet to be competitive, they should be built from components that are easy to configure into cost-effective solutions. This reflects the original and continuing motivation behind the PC/104 form factor and standard. These were developed for embedded systems designers who have always needed to handle real-world inputs and outputs, often in large quantities and different types, and always in applicationspecific mixes. Additionally, the central processor was required to benefit from the same economies of scale and proven design standards that desktop PCs enjoy. Perhaps even more importantly, is the vibrant eco-system of PC/104 peripheral and I/O products

H264ULL Encoder

available that enable the industrial control solution provider to quickly and costeﬀectively integrate and deploy complex solutions. Although historically based on the PC ISA bus, the standard has never stopped evolving, and continues to do so today, supporting multiple PCI Express links and the latest multi-core CPUs. PC/104 oﬀers ever-improving performance together with denser functionality, while retaining the small form factor, stackable board concept that eliminates the bulk, cost and connectivity issues of a backplane.

Internal view of train controls

PC/104’s steady evolution has been highlighted by new bus standards that have exploited advancing chip developments as they have appeared; PC/104-Plus, PCI104, PCIe-104 and PC/104Express. Further cost and space savings have become possible through OneBank, a smaller, lower cost version of the PC/104 connector.

Advanced Micro Peripherals oﬀers a wide range of PC/104 peripheral and I/O card products with functions including video capture and processing, communications, networking, sensor processing, etc. These PC/104 products facilitate rapid development and deployment of powerful, robust and compact industrial control solutions. The hardware is backed by RSVP, an OEM development environment that takes designers from concept to deployment in record time and at minimal cost.

PC104 Modules Stacked

Advanced Micro Peripherals Ltd. is an ISO9001 registered designer and supplier of high performance, rugged, low power PC/104 products and embedded solutions

For further information, contact AMP on +44 1353 659 500 or via email: sales@ampltd.com or visit the AMP website at www.ampltd.com Issue 18 PECM

Editors Choice

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The Importance of High Quality Fall Protection Anchorage Points Ultimate Safety working at Heights with RUD Fall Protection Anchorage Points

ccording to RIDDOR falls from height were the most common cause of fatalities from 2013/2014, accounting for nearly three in ten (29%) fatal injuries to workers than any other injury kind. The importance of safety working at heights and the use of top quality fall protection equipment is clear to see from the ďŹ gures above.

installation and maintenance to name a few.

As a leading manufacturer and supplier of over 500 diďŹ&#x20AC;erent diďŹ&#x20AC;erent tested and certiďŹ ed lifting/lashing points, RUD take the safety of their products very seriously and are continually innovating and developing their products to meet the highest safety standards.

RUD Chains Fall Protection Anchorage Points have been certiďŹ ed successfully by the Employers Liability Insurance Association and the Building Industry (BG Bau). The components correspond to the European Directive for â&#x20AC;&#x153;personnel protection equipmentâ&#x20AC;? (89/686/EWG) and are marked with the CE-Stamp as well as with the number of person (1 or 2 persons) which can be carried.

Safety is imperative when working at heights and across potentially hazardous working environments. RUD fall protection anchorage points provide an ultimate safety factor by permanently attaching to structures where frequent fall protection is required. They are used across a wide range of industries when working at height from; the rail sector to bridge construction, construction, oďŹ&#x20AC;shore to wind tower

PECM Issue 18

The RUD fall protection anchorage point range consists of the PSA-VRS (STARPOINT) and the PSA-INOX-STAR. These anchorage points are not lifting points of the traditional type; they are designed as ďŹ xing points which means that they can be used as personnel protection equipment.

The INOX-STAR RUD lifting point oďŹ&#x20AC;ers many distinctive features to the user. It can be used as an anchor point for personal protective equipment acc. to DIN EN 795, certiďŹ ed by the German BG BAU (EmployerÂ´s insurance association of the building industry). It oďŹ&#x20AC;ers an impressive

50% higher working load limit than the DIN eye bolt and can be turned and adjusted to any load direction 360Â°. The INOX star is 100% crack detected and oďŹ&#x20AC;ers a high resistance to corrosion. The PSA STARPOINT is also used as an anchor point for personal protective equipment acc. to DIN EN 795. It oďŹ&#x20AC;ers a safety factor of 4:1, made from forged material 1.6541, is high tensile quenched and tempered and 100% electromagnetic crack inspected according to En 1677-1. RUD are continually innovating and developing their extensive product range to stay at the forefront of their customersâ&#x20AC;&#x2122; demands and safety requirements. Help ensure your workers safety when working at heights with RUDâ&#x20AC;&#x2122;s Fall Protection Equipment. For more information call 01227 276 611, Email: Katie.crane@rud.co.uk or visit us at www.rud.co.uk

Editors Choice

New Product Literature from Thermaset Leading powder coatings company, Thermaset Limited, based in Tamworth, Staﬀordshire, has launched a new suite of product brochures. The new range of individual A4 size publications covers Thermaset’s speciﬁcation brochures for its Spectra range and Ripple Finishes, a description of its Hygienilac Antibacterial powder coatings and a Stock Range brochure.

AUMA completes Thames Water refurbishment in record time AUMA UK has completed a major actuator refurbishment programme at Thames Water’s Ashford Common advanced water treatment works. The upgrade project involved refurbishing 130 electric actuators and installing 30 new units over a nine week period, whilst keeping the site fully operational. Commenting on the achievement, AUMA UK Managing Director Paul Hopkins said:

The specification brochures include four pages of product samples demonstrating the extensive ranges of RAL colours and finishes available. The Spectra range from Thermaset is new to the market and is a collection of diverse finishes which are an exciting alternative to standard RAL and BS colours.

“The ability to renovate a 22 year old actuator is testament to the modular design and high quality construction of the AUMA product. The simple single plug and socket arrangement of the AUMA actuator means minimum downtime during actuator replacement and avoids any possibility of introducing ﬁeld wiring errors.”

For further information please contact Ben Jennens at Themaset on 01827 55777 or email: ben@thermaset.co.uk. Web: www.thermaset.co.uk

Email:mail@auma.co.uk

New development: Active fixed caliper brake

Hydro International Launches Watertight Pollution Containment Valve

The brake specialists of KTR have developed an active ﬁxed caliper brake whose pads can easily be replaced in assembled condition. On request the system can be designed with an automatic air gap regulation. The new series of the KTR-STOP® line generates clamping forces up to 203 kN and can be used in the low temperature range up to -40 °C. KTR is going to present the brake system at the HUSUM Wind (hall 5, booth C04) for the ﬁrst time.

The industry’s only completely watertight pollution containment valve, the Hydro-Isolator®, is now available from Hydro International, supported by a full design, commissioning and maintenance service.

At present the new series is available in the sizes KTR-STOP® S-D and KTRSTOP® M-D. With a weight of 68 or 76 kg the compactly designed highperformance brakes generate maximum clamping forces of 141 or 203 kN. The series is completely made from steel and can be used in the low temperature range of up to -40 °C.

Email: mail@ktr.com

www.ktr.com

www.auma.com

Nationwide, there are already more than 150 installations of this valve design installed in the UK, helping facility owners prevent damaging surface water pollution incidents. The Hydro-Isolator® valve was invented by David Cole, Hydro International’s water pollution manager. He states: “The Hydro-Isolator® is a watertight and failsafe valve for pollution, ﬂood water or spill containment and the only valve we would recommend for organisations obliged to comply with UK environmental protection regulations, according to the CIRIA 736 industry standard guidance. For more information, please contact David Cole on 01275 878371 or email dcole@hydro-int.com. www.hydro-int.com

Issue 18 PECM

Southern Manufacturing & Electronics 2016 Southern Manufacturing and Electronics returns to FIVE, Farnborough, from February 9th to 11th 2016. Among the UK’s most successful and enduring engineering shows - it’s been running for nearly twenty years - Southern Manufacturing 2016 continues to draw in a huge number of exhibitors from the UK and an increasing number from abroad.

outhern Manufacturing

increasing multi-discipline responsibilities

Visitors will once again have the

and Electronics is without

can address several issues in one visit.

opportunity to hook-up with a

question the top industrial

Around every corner there is something

tremendous variety of manufacturers,

show in the South, and it is

new for visitors. The surprise discovery of

vendors and services providers, from major

increasingly attracting the eye of European

new solutions, applications or processes

machinery suppliers to all forms of OEM

firms looking to meet up with the UK's

that were not our visitor’s original intended

parts, components, production hardware,

manufacturing sector. At around 18,000

reason for visiting form the cornerstone of

consumables and engineering services.

square metres, and showcasing more than

what makes the show so appealing.”

There are simply too many solutions and

800 exhibitors, Southern 2016 is a major tradeshow by any standard, providing the earliest, and for many visitors the most effective, annual opportunity to see the hottest products and innovations in processing, engineering and manufacturing.

And appeal it does; to an ever-increasing number of visitors. Southern 2015 introduced an innovative new threeday format, which proved very popular, boosting visitor numbers significantly towards the magic 10,000 landmark. The three-day format is retained for 2016, and

companies on show to name individually – but thankfully the show’s website at www.industrysouth.co.uk has a full listing, searchable by name and product or service to help plan a visit. Pre-registered visitors also get a comprehensive Show Guide to help them find their way around the show.

The exceptional variety of suppliers that

this extended occupancy not only makes

But to whet the appetite, here are just a

this generates makes the event a very

it easier to plan a visit to the show, but also

few examples of what awaits at Southern

worthwhile and often fascinating day-out

helps make the event far more attractive

Manufacturing 2016: From the automation

for anyone involved in engineering and

to exhibitors from a wider geographic

and motion control sector, we have

design, as Show Director Phil Valentine

area, including continental Europe. For

Fanuc, HepcoMotion, RNA Automation

explains:

visitors, this offers a outstanding chance to

and others. Drives and motor suppliers

meet more companies and discover more

include Italy’s Delta Line. Sensor suppliers

products they wouldn’t normally expect to

include Bernstein, Manutech Europe,

see at a domestic event.

Variohm Eurosensor alongside a great

“What we have tried to do with both Southern and Northern Manufacturing is to create an event that offers as wide a range of products and services as possible. Consequently visitors from all manufacturing departments with ever

PECM Issue 18

deal of component suppliers including big names such as RS Components, Gateway Electronic Components, Easby Electronics and Finder.

The singular appeal of Southern Manufacturing is that it is big enough to lure in big-name suppliers, but its SME-friendly format ensures that it is still accessible to more modest-sized, specialist suppliers.

There are many companies supplying

solutions to prevent condensation and

is unquestionably a hugely popular

power train components and moving

corrosion within electronic systems and

attraction. Two programmes run in tandem

parts, among them Kabelschleppe Metool,

instruments in hostile environmental

in two theatres, focusing on manufacturing

Mini Gears and Davall Gears. Polymer

conditions, such as automotive, industrial

and electronics respectively, covering

specialist, igus, will be showcasing its latest

control, marine applications and high-

discussions on technical innovations,

dryin® W linear guide system constructed

voltage switch gear. For those interested

business management, design, marketing

entirely of carbon fibre reinforced plastic

in additive manufacturing, there are

and also the current business legislation.

(CFRP). Extremely lightweight, the carbon

several firms providing both equipment

A full list of seminars is available at www.

drylin rail features advantages over

and services, among them first-time

industrysouth.co.uk

metallic solutions by being stiffer and non-

exhibitors IPF Limited, which offers large

magnetic.

capacity 3D printing services, including

The show is also an extremely important marketplace for advanced manufacturing products and services. Brownell will

the UK’s first colour 3D printer, alongside specialist conventional machining services in plastics.

The FIVE site is near to the M3 and M25 and is well-served by public transport, so access is straightforward. There is plentiful free on-site car parking, and a free shuttle bus service operating between the show

demonstrate a new Versatile Moisture

Subcontracting is well represented, with an

and both Farnborough’s railway stations.

Adsorbing Polymer (VMAP) that can be

impressive selection of services on show,

Entrance to the event and the seminars

injection moulded to create an innovative

from contract electronics manufacture to

is free but pre-registration is advised.

alternative to conventional desiccant

precision engineering, design, specialist

To register for tickets, simply visit www.

finishes and EMC testing. Given the show’s

industrysouth.co.uk Show visitors can

location next to the UK headquarters

keep up to date with the latest event

of BAE Systems and Lockheed Martin,

and exhibitor news by visiting the show’s

aerospace and defence features in the

official blog, http://blog.industrysouth.

portfolio of many of the suppliers present

co.uk, by joining the show’s official group

making this the ideal show to find firms

on the popular business networking site,

capable of extremely high quality work.

LinkedIn or by following @industry_co_uk

As an aid for visitors to find companies

#southmanf on Twitter.

with particular expertise in areas such as aerospace or medical technology, Technology Trails lead visitors between the various areas of the show, thereby making the essential efficient usage of time. Along with the exhibition and demonstration areas, Southern 2016's free seminar programme

Technology Trails linking vendors established in industries such as Aerospace or Medical technology, help visitors round the main event areas, allowing them to help make the best use of their time at the exhibition.

Southern Manufacturing Show Preview

It’s all In the ‘Crystals’ for Acsoft AcSoft leading specialist in sound and vibration instrumentation and sensors – is now oﬀering Crystal Instruments’ wide range of signal analysers, vibration test controllers and machine monitoring devices and software for the UK automotive, aerospace, military and electronics industries. California-based Crystal Instruments is a leading worldwide manufacturer of systems and software for machine monitoring, dynamic measurement and vibration and acoustic testing. The company’s products are widely used for machine diagnosis, design veriﬁcation, product testing and process improvement by manufacturers of all types of electronic and mechanical products. The company’s vibration controllers, high channel count dynamic measurement systems and wireless analysis are suitable for a variety of applications in the Aerospace and Automotive industries, for example. These include vibration testing, data recording for dynamic signals, acoustic measurement and frequency response function.

Tel: 01296 682686

PECM Issue 18

www.acsoft.co.uk

FIVE | Farnborough | Hants | GU14 6XL Tues 9th – Thurs 11th February 2016 9.30am – 4.30pm (3.30pm close Thurs)

FREE SEMINARS FREE PARKING

The UK’s largest and longest established Manufacturing Technology Exhibition Meet over 800 national and international suppliers under one roof in Farnborough this February at Southern Manufacturing & Electronics (inc AutoAero) 2016. See live demonstrations and new product launches of machine tools & tooling, electronics, factory & process automation, packaging & handling, labeling & marking, test & measurement, materials & adhesives, rapid prototyping, ICT, drives & controls and laboratory equipment. Free industry seminar programme online @ www.industrysouth.co.uk The exhibition is free to attend, free to park and easy to get to. Doors open at 9.30am on Tuesday 9th February. Pre-register online now for your free entry badge and show preview @ www.industrysouth.co.uk

SOUTHERN MANUFACTURING & ELECTRONICS is an ETES event organised by European Trade & Exhibition Services Ltd Tel 01784 880890 email philv@etes.co.uk

Southern Manufacturing Show Preview MIE Solutions UK Limited are pleased to offer MIETrak Pro the industry specific MRP/ERP Software.

With over 23 years experience in the Sheet Metal, Engineering and Fabrication industry and with a Worldwide presence, we understand our existing and potential new Clients needs within these industries. MIETrak PRO can offer you a cost effective complete solution including: t t t t t t t t t t t t t

RFQ / Quotation / Estimating Sales Order Processing Works Order / Router Design Purchasing Scheduling Shop Floor Data Capture Stock Control Time Clock / HR Costing / Reporting Shipping / Invoicing / Accounts Integration Quality Control Preventative Maintenance And much more.........................

To discuss your requirements or for further information call 01527 576444 or visit

www.mie-solutions.co.uk

Creating Environments

Temperature & Climatic Chambers Test & Evaluation Systems

Ecotile interlocking PVC floor tiles are a heavy-duty flooring solution with a proven track record in many of the UK’s premier manufacturing companies. • Fast installation: minimal downtime • Durable and easy to maintain – 10 year guarantee • Made in the UK • Copes easily with forklift traffic • Oil and chemical resistant • Anti-slip and anti-fatigue

Tel: 01628 850611 www.unitemp.co.uk 20

PECM Issue 18

• Full quality ratings including: ISO9001 / 14001, CE Mark, BFI S1 Fire Rating and the R10 anti-slip rating.

Telephone 01582 788 232 or email enquiries@ecotileﬂooring.com

ATA ENGINEERING PROCESSES LTD

On The Road With Tsubaki

The Tsubaki Roadshow was developed after we received feedback from end-users saying theyâ&#x20AC;&#x2122;d love for their workforce to learn more about how chain technology can increase the efficiency and reliability of production.

hen it comes to engineering, knowledge really is power. To keep your production process up to date, engineers and technicians must keep abreast of the latest developments on the market through regular training.

Of course, this can present production problems of its own, as off-site training means your workforce is reduced. Tsubaki offers a solution to this with a roadshow that allows it to educate engineers and technicians on-site. It has partnered up with some of the UK's leading distributors to make the roadshow available nationwide. Derek Mack, Sales Director for Tsubaki UK, explains: "The Tsubaki Roadshow was developed after we received feedback from end-users saying they'd love for their workforce to learn more about how chain technology can increase the efficiency and reliability of production, but that they couldn't afford to reduce their man power by sending personnel away for training. We offered to bring the training to them, hold it in their workshop and run it in groups. "Since then the concept has really caught on and we are now working with leading distributors like Brammer and the IADA group to bring the training programme to various production or manufacturing site in the UK.

PECM Issue 18

We've had extremely positive feedback from all of the companies we've visited so far, including Cemex, New York Bakery and Tata Steel." The roadshow kit is completely portable, consisting of two containers which will be sent to our customers by Tsubaki. It can be easily brought into a workshop or a training location. It features a TV which can play training videos and presentations and a display cabinet which contains samples covering the majority of Tsubaki's massive range of conveyor and drive chain. Tsubaki offers a solution to this with a roadshow that allows it to educate engineers and technicians on-site.

A member of Tsubaki's expert sales team will always be available to hand pick the most relevant chain to the business and explain how the different technologies can benefit the specific application. The roadshow is available to distributors and end user factories and Tsubaki is happy to discuss individual requirements prior to the date to ensure the presentation is tailored to the business. For more information, please contact Tsubaki on 01623 688700.

One Epic Move

ollowing the overwhelming success of their luxury branded product, British precision engineering company Engineering Technologies & Manufacturing Ltd have recently made an epic move from Lancashire to Northamptonshire. The company chose the new situation due to its central location, good access, development potential and high concentration of skilled staﬀ and after having been located in Lancashire since their inauguration in 1998 they felt it was time to ‘step up a gear’.

Besides undertaking high end precision sub contract work for various sectors, the company manufacture the luxury branded ‘Longthorne’ shotguns for their sister company Longthorne Gunmakers Ltd. Their innovative shotguns are made entirely in house combining the very best in modern technology with traditional manufacturing methods. They currently have UK and US patents and are in the process of lodging international patents relating to their barrel technology which are manufactured from a single piece of high speciﬁcation steel rather than the more

The company will have invested close to one million pounds in new equipment this year alone

conventional method of soldering tubes together, thus creating a stronger, lighter, component with several further advantages within the ﬁnished product. Company Directors James ‘Longthorne’ Stewart has always believed in investing in the best equipment and buying the right tools for the job, they have an extensive and varied plant list including such names as Studer, Blohm, Yamazaki, Huron and Agie to name but a few and incorporate some very high tech processes into their production methods, the latest being full 3D scanning. The company will have invested close to one million pounds in new equipment this year alone, and are currently awaiting the arrival of a new spark eroder and robotic loader to combine their new 5 axis machining centre, the company are always on the lookout for skilled enthusiastic staﬀ to join their growing team.

Their innovative shotguns are made entirely in house combining the very best in modern technology with traditional manufacturing methods.

Within easy distance of London, the new premises oﬀer plenty of potential to project their luxury brand, oﬀering Clients the right type of experience compared to their former premises which was limiting expansion plans. www.etmeng.co.uk Issue 18 PECM

Air, Gas & Odour Control

Sewage is generated by residential, institutional, commercial and industrial establishments. Without suitable treatment, this sewage and wastewater can damage the environment and create public health problems. One of the problems associated with municipal sewage is odour, the characteristically unpleasant ‘rotten egg’ smell. A lack of air supply, stagnant areas and warm temperatures all promote undesirable biological activity, which also results in severe acid corrosion causing significant damage to sewers. OMEX introduce the Anomex Range to prevent these undesirable scenario. Both Anomex 64 and Anomex 76 are non-hazardous liquids designed to prevent sulphide gas build-up by substituting nitrogen in the microbial respiratory process. Anomex 64 is a sodium nitrate product and Anomex 76 is a new, higher strength, calcium nitrate solution manufactured at OMEXs Lincolnshire factory. Both products are proven to be extremely cost effective and efficient septicity control agents, tested, used and approved by UK water companies.

www.omex.co.uk

Putting air pollution on the map The nature of air pollution may have changed in recent decades, but it still has a signiﬁcant impact on health and wellbeing across the world, especially for those with underlying respiratory conditions. To combat this global health menace, many countries’ planning processes require calculations for the dispersal of air pollution, when developing new buildings and infrastructure. Mapping software is used to bridge the gap between the science needed to understand it and engineering being planned to mitigate it. Understanding this can help people identify and control air pollution.

www.soundplan.eu/english/soundplan-air-pollution/

Do you have water and particulates in your compressed air system? Dropout provides an extremely high performance ALL IN ON, FIT AND FORGET solution to water and particulate contamination of compressed air systems.

Steadvale CONTINUES TO DELIVER exceptional customer service For over 30 years WE HAVE PROVIDED high quality engineering expertise in Air and GAS / COMPRESSOR & Dryer Servicing, Parts and Manufacturing to our valued customers worldwide We offer a free customer service to survey your compressed air system to determine the most economical operational system for your environment. Air treatment projects are specialality – we advise on correct technology for filters and dryers. Be amazed by our sales and service offer the best first and long term operation solutions.

With it’s unique and patent protected high performance technology, Dropout has been certified to ISO 12500 standard and guarantees that 99.9999% of liquid water and particulates down to 1 micron are removed from air without the need for replacement filters. Working across a wide range of flow rates, Dropout acts as a stand-alone replacement for water separators and/or coalescing filters but also providing protection upstream of refrigerant dryers by (pre) filtering bulk liquid and other contaminants.

Email: sales@originaldesign.com

PECM Issue 18

www.originaldesign.com

COMBINED SALES AND SERVICE CONTRACTS ARE A SPECIALITY PLEASE SEND US AN EMAIL sales@steadvale.co.uk TO START MAKING ENERGY AND OPERATIONAL SAVINGS NOW

You Get What You Pay For What constitutes value for money when buying an industrial gearbox? It would be a mistake to judge a product by its purchase price alone. espite most industries now seeing growth and recovery, there has certainly been a shift in attitudes since the financial crash of 2008. Procurement managers and maintenance engineers are under a greater pressure to reduce costs. But you can't calculate savings based on the purchase price alone; when it comes to value for money the Total Cost of Ownership (TCO) must be considered to maximise long term savings. Finding the balance between initial cost and ongoing maintenance is the key.

Brevini is a leading manufacturer power transmission and fluid power components for industry. UK Sales Manager, Dave Brown, explains how OEMs and end-users can rely on the expertise of suppliers to ensure they see the best value for money. In today's industrial climate it is important for most businesses to find ways to cut costs to remain competitive. It's no doubt that this is a noble pursuit, but it's one that must be made strategically, with a long term plan in mind. Yes, it would be easy to strip back costs in a matter of months

PECM Issue 18

by specifying only the cheapest available components on the market; but what happens the following year when the components start to fail and expensive invoices start coming in for maintenance or replacement parts?

component design and have experience in finding solutions for the unique challenges associated with almost every industry globally.

Of course there's also no point specifying a component that's over engineered for an application, as you will be paying for a level of performance that you just don't need. The challenge is finding the sweet spot between purchase price and performance which will keep the accountants happy while also ensuring long term, reliable performance. It's here that your suppliers can really add value to their service, if they are able offer expert guidance to design a solution that perfectly finds the balance.

If you work with a supplier with this level of knowledge then they will be able to act as a partner during the specification process to build a package which performs to the precise tolerances of your application. Whether you need continuous operation with minimal maintenance requirements, high-torque loads with resistance to shock loading, excellent efficiency or a small design footprint, an experienced supplier will have dealt with these requirements before and will have the capability to offer a selection of different solutions and then customise the final choice to create a truly bespoke design.

Brevini, for example, has over 50 years' experience designing, manufacturing, installing, maintaining and repairing gearboxes and fluid power components. During this time we've provided our services to every industry you can think of, from marine and offshore to food processing to metal production and to theme park ride manufacturers. Our engineers are experts in their field of

Of course a service like this will lead to the initial purchase cost being slightly higher than an off-the-shelf component specified and bought from an online catalogue. However, the extra cost buys you peace of mind that once installed the component will provide you with years of trouble free operation â&#x20AC;&#x201C; which will quickly mean it's paid for itself and is generating tangible savings for your business.

FLEXIBLE SOLUTIONS FOR ANY ATMOSPHERE A

meriflex, Inc.® provides flexible solutions from conceptual design, prototypes to mainstream production and operates on a simple philosophy based on Integrity, Service, and Quality. Our commitment to this philosophy is put into practice on a daily basis in the manufacture of our precision bellows, flanges, and other quality products. With the latest in technologies we supply a wide range of industries ranging from Semi Conductor, Medical, Oil/Gas, Food and Beverage and Automotive. Our bellows and expansion joints are designed to absorb and reduce

vibration and relieve structural stress from working under pressure, extreme temperatures, and other variables. We specialize in thinwall bellows. We also offer the highest quality metal braided flex hose in the industry. Our braided hose is designed for high pressure applications. It provides the protection needed for the inner convoluted hose to withstand high pressure and for vacuum or partial pressure applications requiring protection from hazards. Our stainless steel braided hose can be found on NASA’s Curiosity Mars Rover, on still-in-development commercial spacecraft, and in countless other applications.

Also produced is a full line of bellows assemblies to complement our metal bellows. We manufacture bolt-style and clamp-style bellows assemblies, flanges, valve assemblies, and expansion joints. Every bellows assembly we make is ultrasonically cleaned prior to welding, and helium leak tested after to ensure weld integrity and defect-free construction.

2390 Railroad Street, Corona, CA 92880 Tel: (951)737-5557 www.ameriﬂex.net

Issue 18 PECM

Mercedes-AMG To Build 12-Cylinder Engines In Mannheim Affalterbach. Due to strong demand for its high-performance automobiles, Mercedes-AMG is to start the assembly of its 12-cylinder engines in a new location at Daimler’s site in Mannheim. The traditional AMG “one man, one engine” philosophy continues to hold true: each powerful AMG engine will be built completely by hand by just one engine fitter. The employees who currently assemble 12-cylinder engines at the AMG headquarters in Affalterbach will be shifted to the eight-cylinder engine lines.

Supplying our customers as fast as possible is highly important to us. We do not have any possibilities for expansion in Affalterbach at present, so we have decided to transfer the assembly of the 12-cylinder engines to the Daimler site in Mannheim Tobias Moers, Chairman of the Board of Management of Mercedes-AMG GmbH

ercedes-AMG will use

As is the case at the AMG site in

available capacities at the

Affalterbach (production of V8 engines)

Daimler site in Mannheim

and the Mercedes-Benz engine facility

to expand its engine

MDC Power in Kölleda, Thüringen

production: assembly of the V12 biturbo

(production of four-cylinder engines),

engines will start there in February 2016.

each engine made in Mannheim will

“Due to the strong demand for our

be assembled by just one mechanic.

automobiles, our production capacities

The modern layout in Mannheim will

at the Affalterbach engine production

be adapted in terms of logistics and

facility are fully utilised,” said Tobias Moers,

ergonomics to the AMG manufacturing

Chairman of the Board of Management

principle of “one man, one engine.” Each

of Mercedes-AMG GmbH. “Supplying our

engine fitter vouches for quality and

customers as fast as possible is highly

exclusivity with his or her signature,

important to us. We do not have any

which is displayed on a plate affixed to

possibilities for expansion in Affalterbach

the engine. The already highly qualified

at present, so we have decided to transfer

employees from Mannheim have been

the assembly of the 12-cylinder engines to

trained for their new tasks for several

the Daimler site in Mannheim.”

weeks in Affalterbach.

In Affalterbach, production of V8 engines

The 12-cylinder engines will continue to

will be expanded in the space freed. The

be developed at AMG headquarters in

employees who have until now assembled

Affalterbach. They are used in the high-

V12 engines will work on V8 production.

performance Mercedes-AMG S 65, S 65

A separate assembly line will be set up in

Coupé, G 65 and SL 65.

Mannheim for V12 engines from AMG. The site there will be renovated and prepared for the new requirements.

Glamox Provides Lighting Solutions For German Research Vessel

he new flagship in Germany’s research fleet has been equipped with lighting solutions supplied by Glamox Aqua Signal GmbH.

Introduced by the German Government in November 2014, the Sonne (“Sun”) research vessel is 116m long by 20.6m wide and can accommodate up to 40 scientists and 32 crew members. The vessel was built to research Climate Change and various aspects of marine resources and ecosystems. The vessel was built by Meyer Werft, a leading innovative shipbuilder that is well known for its huge cruise ships. Certified to DNV GL class, Sonne is illuminated using a wide range of lighting solutions from Glamox. Xenon searchlights are mounted on the highest points and are

“It is an honour for us to provide lighting solutions for such a special ship,” Jörg Koch-Losekamm, Managing Director of Glamox Aqua Signal GmbH, Bremen, Germany.

remote controlled from inside the ship using a control panel and joystick. The Xenon searchlights are compact, lightweight, easy to mount and offer a long operating life. The searchlights are designed for marine vessels with a high demand for light output or that operate in harsh winter conditions such as tugs, icebreakers and offshore supply vessels. Due to the higher vibrations present, the engine rooms on Sonne are fitted with special vibration-resistant lighting from Glamox. Interior rooms such as cabins and bridge are illuminated using modern, recessed ceiling lights. Special luminaires are installed in freezing/cold rooms onboard the ship. Also, as the ocean is often very rough, outdoor lighting has a high degree of protection from seawater.

Boilers & Maintenance

Gas Process Burners Lanemark gas burner systems offer users reliable, high efficiency, process heating solutions. FD Series Packaged Oven/Dryer Burners Specifically designed for process air heating applications in convection ovens and dryers High turndown/short flame lengths providing accurate process temperature control High efficiency gas + air modulation, gas only modulation and simple high/low control options Heat Input Range: 9 kW – 880 kW

D D D

D FD-C high turndown oven/ dryer air heating burners.

FD-E low cost high turndown

oven/dryer air heating burners.

FD-C (GA) modulating gas + air process air heating burners.

TX/TRX Series Gas Fired Process Tank Heating Systems High efficiency (80%+) heating of all types of spray and dip process tanks Compact high efficiency small diameter immersion tube heat exchangers occupying minimum tank space Accurate performance modelling using Lanemark TxCalc design software Heat Input Range: 15 kW (1½") – 730 kW (6")

D D D D

Midco DB Series Air Replacement or “Make-Up” Air Heating Burners Direct fired, high efficiency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers. Supplied either as Midco burner heads for OEM system integration or as complete packaged systems including modulating gas valve trains and controls Wide range of firing rates to suit alternative temperature rise and air velocity system requirements DbCalc system design software

D D D

Midco HMA high efficiency,

high turndown, air replacement or “make-up” air heating burners.

TX high efficiency small diameter immersion tube tank heating systems.

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com

COMBUSTION ENGINEERING

Danstoker UK

80 years of accumulated experience Since the outset in 1935 DANSTOKER has developed into a company whose name is synonymous with high-efficiency boilers for the international energy sector. Domiciled in Denmark – a country renowned for its far-sighted energy policy – DANSTOKER's own policy has been to constantly engage in intensive product development and a constructive dialogue with the market players, i.e. combined efforts that have resulted in technical innovation and extensive experience. The key word for success is specialization within the boiler technologies that have made DANSTOKER one of the leading players on the boiler market, i.e.: 8 oilers for biomass combustion 8 urnace and fire-tube oil and gas boilers 8 aste heat recovery boilers for co-generation 8 aste heat recovery boilers for biomass applications DANSTOKER's aim is to continue this growth and development via a close co-operation with the company's professional clients, counting among themselves the most important Danish and international suppliers of systems for district heating as well as for industrial and public energy supply. 75 years of boiler experience vouch for values and a quality including environmental issues and operation economy as essential parameters. Company name Danstoker UK Contact details Tel: 07966 099124 E-mail: ac@danstoker.com Web: www.danstoker.com

Issue 18 PECM

Cleaning

A Sound Solution To Ash Build Up In Biomass Power Plants By Donald F Cameron The problem they faced was essentially fouling of the biomass/wood waste fired boiler which provided hot water to the timber drying kilns.

stablished in 1998, Primasonics® International Ltd is the worldwide leader in design, manufacture and supply of Acoustic Cleaning Systems and Technologies. Our products are used in a variety of industries such as Power Generation, Cement, Petro Chemical, Food, Gypsum, Carbon Black, Chemical, and many more.

ash build up - and it is certainly proving to be the case! Claymark based in Rotorua, New Zealand are specialists in milling, manufacturing and distribution of high quality timber products.

Email: sound@primasonics.com Tel: +44 (0)17684 80372 www.primasonics.com

This non-intrusive, aﬀordable technology can increase the eﬃciency of process plant, provide improved thermal conductivity, prevent material blockage and remove particulate build up wherever ash, dust, powders or granular materials are processed, generated, stored or transported.

The Biomass industry is just one of many that can benefit from our sound solution The Biomass industry is just one of many that can beneﬁt from our sound solution, yet there is a unique synergy between the technologies that seems to make a perfect combination Biomass a green, low carbon footprint alternative to burning coal in power generation plants and Primasonics Acoustic technology, a green, nonpolluting eﬃcient means to prevent

PECM Issue 18

inspection was made and no ash build up was found on the boiler tubes. The total project cost was easily fully recouped within the ﬁrst year of operation and Claymark now have an eﬃcient, green and environmentally friendly solution to their previous serious ash build up.

The problem they faced was essentially fouling of the biomass/wood waste fired boiler which provided hot water to the timber drying kilns. The company needed to find an innovative, effective and environmentally friendly solution and so made initial contact with Primasonics International. We recommended the installation of two Acoustic Cleaners with a 230 Hz frequency to be sounded together. In addition, to comply with local plant noise regulations, acoustic covers were designed and installed. After three months operation an

After three months operation an inspection was made and no ash build up was found on the boiler tubes.

Cleaning

Harrison Wipes® Providing Wiping Expertise for 125 Years 2016 brings with it a milestone celebration for a company established in 1891. 125 years ago, Harrison Wipes® was founded in Great Yarmouth by the great grandfather of current Managing Director and Owner, Stephen Harrison. Harrison Wipes® are committed to providing expertise in industrial and advanced engineering wiping solutions.

Specialising in low lint and antistatic wipes, we understand the requirements of precision cleaning which is why we supply a comprehensive range

of reliable wiping solutions to suit the needs of your business. From absorbent, strong and durable wipes for rigorous cleaning to low linting, soft textured wipes ideal for cleaning delicate surfaces. To provide you with maximum cleaning eﬃciency, our cleaning and wiping range features a variety of product formats including quarter fold and perforated rolls. As well as a diﬀerent weights, textures and colours depending on your industry requirements. The Harrison Wipes® Handi Box is available with premium Sontara® perforated rolls to meet the needs of even the most demanding industrial applications. Created as a small centrefeed design, the Handi Box is ideal for ease of use where space is paramount.

Additionally, our Anti-Static wipes are low linting and silicone free. Containing a special pressure sensitive tackiﬁer, the wipes trap dust eﬀectively without leaving residue on surfaces or hands. They are best suited to any environment where static and contaminant control are essential. Our anti-static wipes are tested in accordance to NFPA 99, IST 40.2 standards. Discover more about Harrison Wipes® and our expert range of products and services at www.harrisonwipes.co.uk.

Harrison Wipes® 01708 377330 sales@harrisonwipes.co.uk

iVo Group launches new Mini Scrubber Dryer for Carpet & Hard Floors

iVO Group Launches New Cordless Power Brush

The team at iVo Group is excited to introduce the iVo Mini Scrubber – a compact rotary action scrubber dryer for carpets and hard ﬂoors. This versatile and maneuverable machine is now available through iVo product distributors.

The team at iVo Group is excited to introduce its latest product, a robust, eﬃcient cleaning brush. The all-new battery powered, hand-held cordless Power Brush is now available through iVo product distributors.

Ideal for properties or projects involving both hard floor and carpet cleaning, the iVo Mini Scrubber is a real breakthrough for anyone needing a transportable and simple to use scrubber dryer. Available in both mains and li-ion battery powered versions, these small scrubbers will fit in every budget. Available in kits with up to 6 different attachments, this will be a very useful tool for many cleaning companies and in-house cleaners. 550rpm brush speed means that not only is the cleaning very effective, but the iVo Mini Scrubber can be used to polish natural stone and vinyl flooring surfaces. More information is available at http://www.ivo-group.com/products/ivo-mini-scrubber-dryer/

SuperCORR A protects and lubricates Contacts on the new Charge/Sync Cable from Lifedge SuperCORR lubricant and protective coating widely used by the military, electronics and aerospace industries for critical applications is used to protect contacts on the new Lifedge lightning connector to USB cable to offer the protection needed in extreme conditions. SuperCORR deposits a dry protective film with excellent corrosion protection and lubricant properties plus the added advantage of a hydrophobic surface rejecting water that ensures the easiest and best connection for the very close spaced connectors. Lifedge is the world’s first 100% waterproof, rugged Lightning to USB cable for charging and mobile connections whatever the weather or conditions. Developed for use in all outdoor activities including sailing, hiking, military, naval, surveying or other challenging uses. With an ultra-durable outer coating that will never fray and double-moulded, super-tough plugs, charging, downloading and data transfer is improved even in the most extreme and difficult conditions.

Tel 0208 281 6370

PECM Issue 18

www.envirotech-europe.com

Ideal for hard to reach areas, iVO Power Brush is versatile for scrubbing awkward corners and stubborn stains. Available with detail attachments including nylon and stainless steel brushes, and scouring and buﬃng pads, iVo Group’s Power Brush helps reduce fatigue, save time, and improve cleaning standards. The iVo Power Brush ﬁts all budgets in the commercial or industrial sector, and it is available in 3 kit options: Light Use Kit, Standard Kit, and Full Contractors Kit. More information is available at http://www.ivo-group.com/products/ivo-cordless-battery-poweredscrubbing-brush/

In-Line Panel Cleaning KSM Superclean are pleased to announce the launch of the new SC-IPC Inline Panel Cleaner. The SC-IPC is designed to clean rigid panels from 125 micron to 6mm thick and will remove dry, unattached particles from your critical surfaces to the sub micron level. The SC-IPC is a slim 243mm wide and will slot nicely into your production line to clean substrates directly before any critical process that could be ruined by the presence of micro-contamination. Some of the outstanding features of the SCPC include, 4 x 36mm dia particle transfer rollers for double sided cleaning, variable speed control, panel counter and beacon. The PTR cleaning core can be completely removed for cleaning and maintenance and the adhesive rolls are on side-pull slides to make purging the saturated layer as easy for the operator as possible. Visit www.ksmsuperclean.com today and see what systems are available to solve your micro contamination problems.

BOSS Bellows: A very different approach to the supply of Bellows Expansion Joints

ince the formation of the company in 2011 BOSS Bellows continues to exceed the expectations of even our most demanding customers when it comes to customer service and reduced lead times of industrial stainless steel bellows and expansion joints. Not only do we carry a vast stock of bellows membranes to cover a multitude of applications, all our joints are manufactured in-house - thus we retain complete ownership of the manufacturing process and lead time availability.

Joints are designed and manufactured in-house from 50mm/2” through to 3000mm/120” DN and can be supplied in many conﬁgurations to suit your application in a range of stainless and ‘exotic’ alloys, be it for a low pressure exhaust or for higher pressure applications on pumps, heat exchangers, pipe work or other associated plant items. We also supply ancillary components such as lagging, insulation jackets, gaskets and ﬁxings, so we’re able to provide one delivery with all the components required for the installation of your joints.

In addition, our increasingly popular ‘Rapid-Response’ breakdown service is a specialist division of the business designed to have the manufacturing ﬂexibility to provide either new or refurbished bellows expansion joints on a same or next working day basis. This division is all about the ‘can-do’ approach, staﬀed by people who take the challenge to resolve your breakdown situation in the shortest possible timescale very personally.

We operate an ISO 9001: 2008 approved QMS and hold approval for the design and manufacture of metallic expansion joints up to and including module H of the European Pressure Equipment Directive (97/23/EC), so whether you operate in the Chemical, Process, Oﬀshore, Oil and Gas, Power Generation, Petrochemical or indeed any other industrial sector, if you have a requirement for bellows expansion joints why not put our claims to the test - we think you’ll be pleased that you did.

300mm/12” NB Single Gimbal Pipe End Bellows for steam service with a design pressure of 12 Barg, bellows and internal sleeve in stainless steel, weld-ends and hinge/gimbal assembly in carbon steel.

200mm/8” NB Single Axial Bellows Expansion Joints with all wetted surfaces manufactured in Inconel 625 for a gas scrubber system on a waste water treatment plant, the items are finished with stainless steel PN16 rotating flanges.

2600mm/104” NB all Stainless Steel Single Gimbal Bellows Expansion Joint with weld ends for steam service at 1.5 Bar g/22Psi – 6.5 tonnes of expansion joint for export to South America on a four week lead time!!!

BOSS Bellows Technology Limited, Unit G Thornsett Trading Estate, Birch Vale, High Peak UK SK22 1AH Tel: +44 (0) 1663 745 873 t Fax: +44 (0) 1663 745 426 E-mail: stevenduffin@bossbellows.com or jamiepeel@bossbellows.com t www.bossbellows.com

Connectors & Fittings

The right encoder for every motor Flexible solutions by K bler The Kübler Group belongs to the leading specialists in the field of position and motion sensors. The elevator industry is of particular importance here and belongs to the main core sectors for the Company. With its extensive encoder portfo-lio, Kübler always offers the right solution to every elevator manufacturer. In a word, the right encoder for every drive. Kübler’s customers belong to the leading elevator technology suppliers. The requirements of the elevator sector are long service life, easy installation and perfect connection between encoder and drive, with the aim of optimizing the motion characteris-tics of the elevator. Kübler does not only provide a wide range of encoders, but also flexible solutions for mechanical and electrical connection. The result: a product suitable for the customer’s application, with high added value.

Email: ﬁlippo.zerbo@kuebler.com

www.kuebler.com Beacon Corporation Limited excels in the manufacture and supply of Specialised and Non-standard Fasteners, in a wide range of materials to suit all applications. These include specialist requirements within Hazardous Area and in many diﬀerent industries, including Power Generation, Oil, Gas, Petrochemical and Process Industries.

Bowmet® range signals step change in Plain Bearings

Our many years of experience enable us to oﬀer you a comprehensive and total package, tailored to suit your individual needs.

Bowman International has launched the new BowMet® range of rolled bearings, billed as the biggest advance in plain sliding bearings in more than 70 years. BowMet® oﬀers a higher load capacity and longer life than comparable bearings for customers operating in the [INSERT] sector, together with outstanding heat, speed and corrosion capabilities. It is manufactured in the unique ToughMet® alloy, developed by Materion in the USA. With a static load of 820 N/mm2 and an impressive PV value of 9.6 MPa x m/s, BowMet® is ideally suited to a wide range of harsh industrial applications, including mining and quarrying, heavy construction, motorsport, oﬀshore oil and gas, materials handling and marine. It has an outstanding ability to withstand corrosion such as hydrogen embrittlement and chloride stress corrosion cracking, particularly when compared with traditional copper-based alloys.

Email: sales@bowman.co.uk

PECM Issue 18

www.bowman.co.uk

We can oﬀer: - Bolting and turned parts in all materials, such as; Duplex, Super Duplex, Inconel®, Monel®, Titanium, Hastelloy® and many other materials. - We manufacture to your drawings or any standards - Prompt reliable service at competitive prices - Quick response to your enquiries Please visit our website for more information, www.beaconcorporation.co.uk or call our Sales Team on +44 (0)1952 825582.

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High-performance, safe coupling relays just 6mm wide he new PSRmini safety modules from Phoenix Contact are the world’s slimmest safety relays with the power of a large safety relay. With their compact 6-mm width, they ensure high safety thanks to positively driven contacts. For users, these slim modules require up to 70 percent less space.

With their compact 6-mm width, they ensure high safety thanks to positively driven contacts. For users, these slim modules require up to 70 percent less space.

A comprehensive package of tests and approvals ensures that the modules can also be ﬂexibly used in applications and environments that exceed the norm. For example, the relays are G3-compliant according to ISA S71.04-1985 for use in especially corrosive atmospheres and are IECExcertiﬁed, thereby facilitating the decentralized design of an application

Repeat tests in a process plant, which are prescribed by standards, can easily be performed visually and directly on the device. down to Ex Zone 2. Repeat tests in a process plant, which are prescribed by standards, can easily be performed visually and directly on the device. Complex manual measurements that are currently required when using standard relays that are not forcibly

guided according to EN 50205 are therefore often unnecessary. In addition, in some common control systems, monitoring of the controls of the coupling module may be influenced in the event of an error, so that the repeat test, the so-called proof test, can be designed to be almost fully automated. This increases efficiency since downtime can be reduced without necessitating additional effort for required hardware or installation. The compact design of the safety modules is made possible through Phoenix Contact’s newly developed relay technology. The design is based on a slim, powerful, and force-

guided basic relay characterized by minimal space requirements, low energy consumption, and high system availability. Despite its compact width of just 6 mm, the component features the same performance as traditional EN 50205-compliant elementary relays with forced guidance. The

The elementary relay from Phoenix Contact consists of an NO and an NC contact and is suitable for a modular application configuration. elementary relay from Phoenix Contact consists of an NO and an NC contact and is suitable for a modular application conﬁguration. To achieve the manufacturing precision required to meet Phoenix Contact’s high quality requirements, the elementary relay and all of its individual parts are manufactured entirely at Phoenix Contact.

Since only the 6-mm modules require a single enabling contact, applications can be built with new and improved cost-effectiveness.

PECM Issue 18

Since only the 6-mm modules require a single enabling contact, applications can be built with new and improved cost-eﬀectiveness. The complete PSRmini range of safety relays consists of 28 products for mechanical engineering and the process industry. For more information, visit our website on: www.phoenixcontact.co.uk/psrmini

Nobody manufactures 6 mm safety relays. Until now.

Full SIL3 performance in potentially explosive areas

Relay Technology Designed by PHOENIX CONTACT

PSRmini relays are the most narrow SIL-certified coupling relays in the world. At widths of just 6 mm and 12 mm, they provide maximum functional safety through force-guided contacts. The highly-compact design means space savings of up to 70 %. This is possible thanks to the newly developed relay technology from Phoenix Contact. The safe coupling relays enable simple diagnostics directly at the device or controller and can be installed in Ex Zone 2. For additional information call 0845 881 2222 or visit www.phoenixcontact.co.uk/psrmini

ION 04-15.001.L1

ÂŠ PHOENIX CONTACT 2015

Stealth Enclosures For Covert Operations n the world of engineering it's a truism that every application has its own unique challenges. However, some challenges are more noteworthy than others; such as specifying enclosures for external use on a vessel with stealth capabilities, for example. This is just one of the unique challenges that Spelsberg has been presented with which can be solved with the use of innovative coating technology.

Stealth technology is designed to prevent sonar and radar detection systems from identifying an object. This is achieved by preventing sound or light reflections from returning to the sensor equipment, either by absorbing the signal or reflecting it in a non-uniform pattern. It's vital that every exposed component is protected in this fashion, as even a small returning signal could be enough for advanced technology to make an identification. For one recent military application, the task of producing anti-radar enclosures fell to Spelsberg UK. Chris Lloyd, Spelsberg UK Managing Director, comments: "Many of our customers come to us for advice during specification to make sure that they end up with a product that fits their requirements. I have to say though, that this was one of the more unusual enquiries. We needed to be able to supply pre-assembled enclosures which would conform to the very strict requirements for applications of this nature.

"Obviously the first job of an enclosure is to house components efficiently, so it wouldn't be practical to manufacture a design with the irregular angles that are classically associated with stealth technology. This left us with the option of producing enclosures which would absorb the radar signal rather than reflect it. We were able to achieve this thanks to our special coating service." Spelsberg UK works closely with a UK manufacturer that pioneers research and development in Polymer Chemistry, which means that it can offer solutions which are otherwise unavailable on the market. Specialist chemical coatings can deliver an astonishing number of functions which would normally require expensive and cumbersome engineering. The range and scope of available coatings are constantly evolving with new developments being made almost every day. Each of the coatings can be applied to Spelsberg's enclosures, no matter what the material. All of the coatings are UV stable, waterproof and have excellent chemical resistance properties for long lasting, reliable performance in even the harshest of environments. Because the service is supplied as part of the Spelsberg assembly and customisation process, enclosures are delivered to the customer pre-coated and ready for installation. New developments are very much customer driven so new coating technologies are often manufactured to the customer's specific requirements.

Chris concludes: "The 'Stealth Enclosures' is just one great example of how the coating service has allowed us to meet a quirky challenge. In the past we've supplied enclosures which are ESD, EMI and RFI shielded, fire resistant, thermally insulated and ice resistant. We've even supplied enclosures with CARC coating which prevents the surface from picking up any chemical or biological particles which could be harmful to human contact." Spelsberg's special coating service is just one of the many ways in which the company is able to customise its enclosures to the needs of the customer. It's sales team are experts in enclosure specification and are able to offer advice prior to ordering for almost any application. Machining and assembly is carried out in-house in the UK, so lead times remain low. “Space for you” Spelsberg’s company philosophy is based around the idea of providing flexibility and freedom to its customers. The space provided within each junction box; the large distribution and warehousing space; and the freedom to customise almost any product, irrespective of quantity, all equates to “Space for you”. www.spelsberg.co.uk

Control & Automation

Prepare your panels now and be ready for next summer

Compact field mounting 4/20mA indicator can be installed in limited space

That’s the message from leading international panel manufacturer and climate solutions specialists, Rittal.

BEKA have added compact ﬁeld mounting instruments to their range of 4/20mA loop powered indicators. The new ‘G’ models have a large easy to read display housed in a compact, IP66 impact resistant GRP enclosure which can be installed where space is limited.

By getting expert advice, and planning and putting in solutions now, managers can get ahead of the game and safeguard their production processes – and not find they are caught out by rising ambient temperatures. “Don’t be lulled into a false sense of security because the temperatures are dropping,” advises Christian Westwood Rittal’s Product Manager for Climate, who offers advice on designing effective climate control systems, “instead why not use this time to consider your best options? “Rittal’s expert team can provide you with free advice as to which cooling product is suited to your particular application, or arrange a survey, so we can propose the best solution. For more information: contact 01709 704 000 or email cooling@rittal.co.uk.

‘G’ indicators offer a choice of four 34mm high digits, or five 29mm high digits with a 31 segment bargraph. All have an operating temperature of –40ºC to +70ºC and include a root extractor, lineariser, calibrator and slide-in scale card. Backlighting, dual alarms, and a pipe mounting kit are available as accessories. For further information including datasheets, certificates and application guides please visit http://www.beka.co.uk/compact or phone the BEKA sales office on 01462 438301.

Issue 18 PECM

Haverfordwest central view

Votec, is a system integrator and panel builder based in Essex with over 40 years’ experience in controls for water treatment and Industrial effluent plant. Votec’s latest project: Votec designed, built and commissioned the controls for a new effluent treatment facility for First Milk and Cheese at the Haverford West Creamery in Wales. The plant, designed and built by C.A.P Technology , Cheshire, treats 2,000 M3 of effluent each day, ensuring that the outfall meets stringent consent limits suitable for discharge. Votec based the control system on the Allen-Bradley CompactLogix PLC range taking advantage of their Integrated Architecture. A single CompactLogix processor controls the whole treatment plant via an ethernet network which is linked to local panels at strategic points around the site. This ensured that site wiring was kept to a minimum, an important consideration given the size of the plant, and enabled fully comprehensive control and

monitoring facilities from the main PLC in the control room. Each of the local panels carries Allen-Bradley point I/O to collect local sensor signals, the drive controls for adjacent plant and an HMI to provide operator control and information. Some of the panels contain variable speed drives, needed for a number of pumps and blowers, with sizes up to 160kW. These drives are individually linked and controlled from the main PLC via the network. All the VSDs are ﬁtted with Safe Torque Oﬀ, giving safe stopping under emergency stop conditions without the use of expensive and spaceconsuming heavy contactors. There are over 70 pneumatically operated valves installed across the plant. Valve islands are located in cabinets at key positions around the plant and are directly linked to the network. Bus addressing of the valves reduces panel wiring and helps to eliminate the errors associated with hardwire

Haverfordwest Air Blower & MBR Manifold MBR Screenshot

connections. To simplify the site installation, each valve is brought out to a push-in connector. The system also includes a remote monitoring facility which has enabled CAP Technology to optimise the treatment process during the initial period of operation without frequent trips to site. Votec has engineered many eﬄuent and water treatment control systems, based on a range of PLCs including Siemens, Schneider, Mitsubishi and Omron. We can provide the optimum solution to clients with the minimum of hassle because we understand these plants and have all the in-house expertise to build and program the systems.

Votec Ltd 16 Pembroke Business Centre Gardiners Lane South Basildon Essex SS14 3HY Tel: 01268 521547 Email: rs@votec.ltd.uk

PECM Issue 18

Record Numbers Flock To UK’s Biggest Engineering Trade Show

he UK’s largest annual trade

Katie Crocombe, Event Director for

has been fantastic. It is great to be part of

show and open conference

Advanced Engineering UK, comments:

such a vibrant show. We are already deep

for the high performance

“This is the first year we at Easyfairs have

in planning for 2016, so make sure you stay

engineering sectors closed

hosted Advanced Engineering UK, and

tuned to see where we can go from here!”

its doors to record numbers of visitors

it has exceeded all of our expectations.

this November. Advanced Engineering

The attendance figures are absolutely

UK had its biggest show ever, bringing

incredible and the buzz on the showfloor

together more engineering professionals

was something I have never heard before.

than ever before to meet, do business, and

It was electric! We just wanted to thank

gain insight from experts into the latest

our visitors and exhibitors who supported

industry opportunities and innovations.

the show through its recent acquisition.

The show, which took place on 4 & 5 November 2015, witnessed increased footfall from engineering decision makers

Without you the show could not have been anywhere near as successful as it has.“

The sell-out show was packed with a host of engineering feats including the ARION1 Land Speed Bicycle, Vestas Sailrocket 2, the game-changing MK3 Libralato Engine, the Facebook Aquila Solar Plane wing, Micro Metalsmiths’ BeBionic arm, Canon’s SLA printed and 3D scanned Webb Ellis Cup and Tesla’s Model S electric car. It also featured speakers from international organisations such as Boeing, Magna

ranging from the likes of: Airbus to

“Having the very best and brightest of the

International, Siemens, Jaguar Land Rover,

Aston Martin; Dyson to Doncasters; Red

engineering industry under one roof is

European Space Agency, SAE International,

Bull Technology to Ricardo; Siemens to

always cause for celebration. Every area

Cannon, Bentley Motors and Airbus UK.

Sunseeker Yachts; Q8 Oils to Qinetiq - the

of the show was heaving throughout, and

list goes on.

the feedback from visitors and exhibitors

PECM Issue 18

Among the speakers of the UK’s largest

If the educational content on offer was not

great variety of interesting conversations,

conference programme was Norman

enough, many of the exhibitors used the

which generated lots of promising leads.

Wijker, CEO at Team Invictus who shared

show to launch products to the UK market:

See you again in 2016.”

his experiences of creative engineering. He

Royal Tool Control launched its new Tool

stated: “SMEs, supply chain manufacturers,

Master ‘BASIC’ presetter; Afinia introduced

ROs, OEMs and government funding

its new ScanR, Sia Abrasives presented its

agencies need to try and understand

new ‘Sianet’ range; ETPS debuted its super

creativity and find ways that can open

capacitor emulation GUI – the list just

up design spaces for truly innovative

keeps going!

products.” On day two, Patti Kreh, New Programme

Darren Roberts, Director at DCR Machines, time exhibitor we wondered if we would

International ITC explored Cybersecurity.

fit into the show’s profile, but it has been

Kreh commented: “Safety is always the

great. We have had an overwhelming

number one concern when it comes to

interest in our products, across an array of

security. With more code being used, more

industries, including automotive, nautical,

products connect to the internet, plus

gasket cutting and many more. Our

hackers getting more sophisticated, it is no

die cutting machines have been hugely

wonder Cybersecurity is a key engineering

successful with the visitors, helping them

subject.

find the perfect solution for their issues.

Intellectual Property Office, who attended

take place on 2 & 3 November 2016. For anyone interested in exhibiting, more information can be found at www.advancedengineeringuk.com or via the show team on +44 (0)20 8843 8800 or duncan.harrison@uktechevents.com

exhibiting at the show, said: “As a first

Development Manager at SAE

Matthew Lawson, Patent Examiner at The

The next Advanced Engineering UK will

We consider Advanced Engineering UK to have been a very worthwhile venture!”

the Open Conference Programme,

Also exhibiting at the show was Ryan

remarked: “The presentations have been

Milne, Marketing Manager at Canon, who

particularly informative and useful. The

remarked: “Canon enjoyed a very busy

Open Conference programme is the reason

two days at Advanced Engineering UK

I am attending both days of the show and

2015. Our Additive Manufacturing division,

it really hasn’t disappointed.”

which sells 3D printing solutions, had a

“Many are taking an innovative approach to Cybersecurity, for instance Tesla and American Airlines, who are offering a reward to anyone who can hack its systems. This is a novel approach, but allows the organisations to see where they are weak, and strengthen before they are attacked unexpectedly. In my opinion 2015 will be dubbed ‘Year of the car hacks’.”

Issue 18 PECM

Drives, Gears & Motors

ROTEX® SH with T-PUR®

Reduce Your Downtime

ROTEX ROT RO OTEX O OT TEX E X® G GS S& S SY SYN YN Y NTE TEX T EX E X®-NC -N SYNTEX

It’s a known problem with electric motors; bearings fail prematurely due to misalignment and vibration, causing downtime and increased maintenance costs. Choose quality to reduce these failures by half…… Insist on a KTR coupling. Any pump to any motor, we’ve got a coupling to suit the job and our split hub ROTEX® and BoWex® designs offer one of the quickest maintenance turnarounds in the industry!

www.ktr.com

PECM Issue 18

Premium efficiency electric motors & drives from standard stock to customised solutions

Keeping Industry Turning 4 Low and High voltage options 4 Safe or hazardous area 4 IE2, IE3 or IE4 efficiency 4 WIMES compliant from stock

St Thomasâ&#x20AC;&#x2122; Road, Huddersfield, West Yorkshire, HD1 3LJ Tel: 01484 557200 Fax: 01484 557201 email: csc@brookcrompton.com

www.brookcrompton.com an ATB group company

Electrical & Electronics

Hansford Sensors launches new semi-permanent mounting solutions Hansford Sensors, the leading manufacturer and global supplier of industrial accelerometers, has extended its range of mounting options for vibration sensors still further with the launch of the new HS-AM series of mounting magnets. The HS-AM magnets are an effective temporary mounting solution that enables vibration sensors to be securely connected to the mounting face of an asset while readings are taken using a hand held data collector. The new HS-AM series is available in a range of sizes, from 20mm to 40mm, and pull strengths, between 12kg and 45kg, to meet the mounting needs of manufacturers operating critical machinery in almost any application, such as metals, cement and pharmaceutical production. Each magnet within the series has an operating temperature range of up to 80 degrees centigrade. In addition, where manufacturers opt for quick fit mounting, the HS-AM magnets can be fitted with an AS012 Stud Adapter. Visit the Hansford Sensors website for further information on the HS-AM magnets and to view the company’s market leading industrial accelerometers.

Tel: 0845 680 1957

www.hansfordsensors.com

The Olson Slim Range 13 Amp. BS1363 for desk, wall or floor mounting Olson slim range distribution panels are an integral component for all applications. The panels are differentiated from the rest of the market by virtue of their metal casing. They offer better protection than plastic against radio frequency interference and smoke and fire hazard. The product range is so versatile it is available in different sizes, with a combination of cables and plugs. The units come as standard with “mainson” neon, options available illuminated switch or surge protection. Our products are easily tailored to suit customer’s individual requirements. For further information please call our sales office on 0208 905 7273 or email our technical sales team on sales@olson.co.uk

AWS Electronics Group wins significant Automotive business at Slovakia facility AWS, a European specialist contract electronics manufacturers, has announced that a major Tier 1 automotive manufacturer has contracted with the company for volume manufacture of its assemblies and systems at the companies CEE facility in Slovakia. ‘We have won several signiﬁcant automotive programs recently’, commented AWS CEO Paul Deehan, ‘which has led to very fast growth at our Namestovo facility in Slovakia. The latest deal is for LED lighting products that go into high end vehicles, so the business is both high volume and high quality.’ AWS has continued to invest and grow the Namestovo plant to take advantage of such opportunities with Tier 1 auto suppliers beneﬁting from low cost manufacturing closer to their end user factories than S.E Asia. The Slovakian facility uses exactly the same processes, equipment and management systems that AWS has developed for its UK plant, which also handles Fast Track and NPI business as well as through life MRO.

Global manufacturer & distributor of fasteners and components Full service provider offering end to end support from engineering & design through to specification, manufacture, quality control & logistics.

sales@trfastenings.com | www.trfastenings.com

www.awselectronicsgroup.com Issue 18 PECM

Electrical & Electronics

GNN : FNN : EIN // HNN : GNN : EIN // HNN : GNN : FEN //

INN : HNN : FEN // JNN : HNN : FEN //

KNN : INN : GNN // LNN : JNN : GNN //

New innovations in Stainless Steel Enclosures providing high protection for harsh environments

innovative enclosure solutions for industrial & electronic applications

www.eta-enclosures.co.uk

Energy, weight & space saving Lafert’s HPS and HPI permanent magnet motors maximise efficiency to save energy across a wide speed range. They satisfy both current European mandatory efficiency requirements (IE2 and IE3) and the future IE4 standard. As well as saving energy and cutting running costs now the motors also avoid expensive future motor-related machine re-designs. The motors offer significant motor size and weight reductions – up to 50% - over standard similarly rated units, and offer between 3 to 4 times the power output of existing similar frame size motors.

DAU Components: 40 years supporting industry! DAU Components has entered its 40th year of supporting industry! They specialise in passives, hardware and electromechanical devices. They work closely with customers to provide parts to their speciﬁc requirements. Particularly of note is their extensive work on custom heatsink and cooling aggregate solutions, with thermal modelling of their customer’s designs possible.

The Lafert HPS (High Performance) motors are compatible with drives that have PM algorithms whilst HPI motors have an integrated drive.

Custom extrusions can be designed, milled and drilled, and finished. So that you get exactly what you want finished the way you want it, first time and every time.

Email: salesuk@lafert.com

www.dau-components.com

PECM Issue 18

www.lafert.com

ECL has been supplying to many Monitor & Control sub-sectors for many years.

Electronics… E Design to Production

uropean Circuits are known throughout the UK, Europe and beyond as an electronics subcontractor with specialist PCB assembly capabilities.

A single accountable electronics supplier oﬀering design to production services is the modern approach of those organisations who need to concentrate on their on core competences.

But that only tells a small part of the story. How many subcontractors for example have their own PCB fabrication on site?.....ECL does! The company has been producing bare boards for decades.

The obvious advantages in terms of ease of communication, simpler logistics and peace of mind can also translate to improved savings in time and money.

Along with extensive PCB population capabilities the company oﬀers programming and test expertise to ensure delivery of completed working assemblies. ECL has a reputation for helping clients get to market quickly, and this is achieved by being able to provide PCB design support at the front end. But cable manufacture and full product assembly capability is also oﬀered meaning truly integrated manufacturing solution is available.

ECL has been supplying to many Monitor & Control subsectors for many years. This includes Robotics, Oil & Gas, Environmental Monitoring, Agriculture, Industrial Lasers, Formula 1, and Medical. Full traceability of manufacturing processes and parts is an inherent part of the ECL system meaning requirements such as ATEX are easily catered for. www.european-circuits.co.uk twitter.com/europeancircuit

Issue 18 PECM

Electrical & Electronics

The value of using Briton EMS EXCELLENCE I N E L E C T RO N I C M A N U FA C T U R I N G S E RV I C E S

1. Complete turnkey electronics manufacturing services – including design – supported by in-house engineering, PCB / SMT assembly, materials procurement, full testing and shipping.

We provide . SMT & Through Hole PCB Assembly

2. Devolving manufacturing to Briton EMS improves your companyÊs cash flow – and your ROI.

. Complete Product Build

. Low/Medium Volume Manufacturing

. BGA/µBGA Placement & Inspection

3. Electronic products manufactured in low and medium volumes in the UK.

. Test Solutions/JTAG/AOI . Global Procurement

. Lead Free Services

4. Option to manufacture higher volumes in our offshore facilities in Indonesia.

. Engineering and Design Support To meet your

Quality, Flexibility & Delivery targets

Call our sales department today

01234 266300 www.britonems.co.uk

KM85790

Briton EMS Ltd 4 Shuttleworth Rd Elms Industrial Estate Bedford " MK41 0EP

[e]: sales@britonems.co.uk info@britonems.co.uk

LED UV curing system: Now more powerful and with 405nm heads The Panasonic LED UV curing system UJ30/35 is designed for hardening UV-reactive adhesives, sealing compounds, and ink curing. The UJ30/35 is very compact, has lower energy consumption than lamp systems and advanced features compared to other LED UV systems. Moreover, LED technology reduces the thermal impact on components and temperature feedback control assures stable intensity without any fan cooling. The controller can be equipped with up to four individually controlled LED heads. Besides the UV-LED heads with a wavelength of 365nm and 385nm, Panasonic now also oﬀers heads with 405nm. All heads can be equipped with lenses to adjust the power concentration on the desired area. With a head size of only 50mm length and a diameter of 12mm, the new 405nm heads work with an irradiation intensity of up to 20900mW/cm².

Email: Info.pewuk@eu.panasonic.com www.panasonic-electric-works.co.uk

LED gives favourable ROI When the head of facilities at leading independent provider of IT infrastructure services, Computacenter, was concerned that the lighting system used in the company’s customer fulfilment centre was inefficient and not producing a desired level of light output it became apparent that a light emitting diode (LED) lighting solution would offer the best return on investment. Future Energy Solutions (FES) took on the 11 week long installation programme to replace 700 luminaires. Completed on time and on budget, the result is that the CFC will have a post upgrade energy use of 334,290kW/h per year – a massive 54.75% improvement. In addition, the maintenance of the previous infrastructure used to cost Computacenter in the region of £4,000 per year. This will now be negligible for the next five years at least, and a fraction of the existing maintenance costs thereafter.

Email: info@feslighting.co.uk

PECM Issue 18

www.feslighting.co.uk

A project you'd like to discuss? E-mail sales@britonems.co.uk info@britonems.co.uk or call 01234 266 300.

www.britonems.co.uk

Electrical & Electronics

An illuminating solution to a New Years deadline he UK electrical industry has seen important changes over the last year, since the launch of Amendment 3 to the 17th edition Wiring Regulations. The January 1 deadline means that all consumer units installed in domestic premises now need to be made of metal. Jason Hallam, UK sales speciﬁcation manager at CPN-Cudis, explains how its new Metal Lumo Consumer Unit has been designed to comply with the latest requirements.

We launched our third amendment compliant consumer unit in June, 2015. Constructed in steel and with a drop

down lid, it has added safety features such as earth contact points. One of our main objectives was to create a product that was aesthetically pleasing as well as practical. Its design retains the look of the current plastic consumer unit and is available in both black and white. Our latest development, the LUMO metal consumer unit, has been designed for the convenience and safety of the user. It’s ﬁtted with our innovative in-built LED, allowing the user to easily reset a tripped circuit breaker, without needing to fumble

about in the dark. The technical team at CPN-Cudis were able to utilise their experience of electrical installation requirements, and inspection and testing, to make the installation process straight-forward. We’ve maximised space inside the unit, to make installation easier and faster, and the size and position of the knockouts oﬀer the installer full accessibility for cables. Tel: +44 (0) 161 7653000 Email: Lee.Burgess@cudis.co.uk www.cudis.co.uk

Issue 18 PECM

A holistic view for machine vision By Arnaud Destruels, MV Product Marketing Manager, Sony Image Sensing Solution Europe

veryone wants to achieve high performance in machine vision, but it is a multifaceted problem that demands a deep understanding of how image processing functions work and knowledge about the rate-limiting factors that generally afflict machine vision. In an ideal world, the illumination we have in a machine vision system would allow consistent exposure of every part of the image. But even in the carefully controlled conditions of a productionline this is difficult to achieve. The surfaces we are trying to capture may be highly reflective in some places and offer low contrast in others. The result is glare in one portion with indefinite shapes in another. The cameras used within the machine vision industry often contain features which are suitable for nonmanufacturing activites. In the case of intelligent transportation systems

(ITS), there is often less control over lighting. The movement of the sun can obscure number plates, for example vehicles passing each other on a highway could lead to the shading the number plates and other key objects that the system needs to recognise. There is very little we can do about this short of building a highly distracting lighting system into the environment. The key approach is to take a step back and see how we can apply imaging technologies such as CMOS to the problem. One possibility is to leverage the high throughput of CMOS imagers to improve overall image quality. CMOS imagers support massive internal parallelism, with an A/D converter at the end of each row. This makes it possible to read out pixel data at much higher speeds than is possible with traditional CCD architectures. By increasing the sensitivity of the core CMOS pixel

and leveraging the parallel architecture, it is now possible to build imagers that can capture 150 frames per second. With those levels of performance, it is possible to combine multiple frames into a single composite image to remove defects caused by factors such as heat haze. By subtly adjusting the exposure of each frame in the composite, we can provide images with much higher dynamic range than is possible with single captures. With a high dynamic range image, parts of the image can be adjusted for brightness and contrast without sacrificing overall accuracy. The result is much greater consistency under changing, difficult lighting conditions. But we also need to understand how the core architecture of the CMOS imager can potentially work against us. Consumer video cameras generally use a rolling-shutter design, where each pixel is captured at a slightly different time to its neighbour. In industrial imaging, we cannot afford the effects of that time distortion. So, the answer is to apply a global shutter approach to ensure that each row within a frame is captured at precisely the same time. The performance advantages offered by high capture rates and global shutter technology need to go hand in hand with other systemdesign choices. Spatial accuracy is as vital as temporal accuracy. So, Sony has designed its GS CMOS cameras to support extremely fine mounting

PECM Issue 18

tolerances to ensure that image capture remains highly consistent. Support for protocols such as the IEEE1588 Precision Time Protocol further enhances accuracy in production line systems by ensuring that the software can identify each part uniquely as it passes the camera and signal where it is on the line if it needs to be removed or further processed by a robot downstream. At the same time, bottleneck removal techniques such as collision avoidance in the networking interface ensure that the system is not adversely aﬀected by data congestion. All of these factors, and others, need to come together to build a highperformance imaging system. It’s not simply about increasing pixel counts and frame rates, although those remain important components of the overall solution.

The performance advantages offered by high capture rates and global shutter technology need to go hand in hand with other system-design choices. Spatial accuracy is as vital as temporal accuracy. So, Sony has designed its GS CMOS cameras to support extremely fine mounting tolerances to ensure that image capture remains highly consistent.

Issue 18 PECM

S A V E

T H E

BIRMINGHAM NEC 12

D A T E S – 14

April 2016

DESIGN & TEST

COMPONENTS & POWER

EMBEDDED & SOFTWARE

PRODUCTION & EMS

NATIONAL ELECTRONICS WEEK 2016 FOUR INDUSTRY SECTOR EVENTS UNDER ONE ROOF

Join us and see the best of UK Electronics. Find out more and pre-register free of charge at

www.new-expo.co.uk/newuk

Interested in showcasing your products and services at National Electronics Week? Contact the team now on + 44 1483 420 229 or email claire@neweventsltd.com

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DC & AC Uninterruptible Power Solutions for Telecomms, IT & Industrial Applications PFD Series AC-DC UPS • 240VAC or Universal Input • 12V, 24V or 48V DC outputs • 150W or 300W power rating • 1U rack mounting chassis • External batteries for long hold up time • Intelligent battery monitoring with low voltage shutdown

WM800 to WM4000 Series Wall Mount UPS • Models from 800VA to 4kVA ratings • Wide 140-310VAC input (115VAC also available) • Smart Automatic Voltage Regulation function • Line interactive with 3mS transfer time • Smart battery management, high power charger • External batteries for long hold up periods • LED or LCD display with audible alarm • Optional solar charger input

PKR Series Online AC UPS • Ideal for IT or Telecomms Applications • 2U & 3U 19” rack mounting or free standing • Five models from 1kVA to 10kVA • Online with pure sine wave output • 230V or 115VAC output • Automatic Bypass as standard • Intelligent RS232 comms port • UPS management software • SNMP, USB or Dry Contacts optional • LED & LCD display shows battery parameters

Xi Series Online AC UPS • Ideal for industrial applications • Available in either 230V or 115VAC version • Models from 1kVA to 6kVA • 19” rack mounting or free standing • Dual AC feeds with auto switch over if one feed fails • Hot swap batteries can be changed without power down • Remote emergency power shut down • Digital display input/output V and Hz, battery voltage and load • Supplied with Xprotect software • Monitoring via RS232 or Network

www.powersolve.co.uk Email: sales@powersolve.co.uk Tel: 44-1635-521858

Lipp Offers Retro-Fit Stainless Steel Diaphragm Cover For Storage Tanks

Tank sealing ring on a new installation

ank specialists Lipp have developed a stainless-steel diaphragm roof for covering large-scale steel and reinforced concrete storage containers. The legislative requirements for meeting clean air emissions targets, which have become increasingly strict over the past few years, exist for safe regulation of containers with problematical content; either from a toxicity or odour control perspective. These requirements impact upon a number of industries and situations; including areas of municipal waste-water disposal, the chemical, pharmaceutical and food processing industries as well as farm based material storage for anaerobic digestion and slurry management.

Given that much of this legislation has been put in place recently, this has presented challenges in terms achieving a cost effective upgrade solution for plant and operations management. The Lipp stainless-steel diaphragm is the perfect choice for retrospectively covering existing steel or reinforced concrete containers as well as Lipp's own Dual-Seam System stainless steel containers. The self-supporting, light-weight, diaphragm design is made of stainless

PECM Issue 18

steel â&#x20AC;&#x201C; with high mechanical strength and resistance to ageing â&#x20AC;&#x201C; which enables containers with diameters of up to 100 m diameter to be spanned. The sheet material simultaneously assumes a supporting shape that closes off the internal space and can withstand snow loads and high winds. Martin Grant, the UK Sales and Marketing Manager commented, "In light of the ever more stringent legislation covering air quality and the new Totex value accounting methods adopted by the UK Utilities, the ability to upgrade existing storage capacity with a cost effective roofing solution is a welcome one within the UK market". The Lipp stainless-steel diaphragm cover is corrosion-resistant, gas and vapour diffusion resistant and is not susceptible to UV radiation or damage. The lightweight design of the diaphragm is excellently suited to covering volatile substances. Welding work at the installation site is eliminated by prefabricating the diaphragm cover at the Lipp manufacturing plant. The completed diaphragm is then shipped to the site for fitting. As the design of the completed sheet stainless steel diaphragm is both strong and highly flexible, the tank cover arrives on site as a large roll on a transporter. The cover is then fitted and

sealed to the existing tank with a bolted and sealed ring which provides a water and gas tight seal at atmospheric presure. Once installed on to the tank the diaphragm roof can then be subsequently fitted with various valve and pressure relief systems, depending upon the application requirements. As well as having applications within water utility and processing plant applications, the tank covers can be used for on-farm slurry tanks as a retro-fit. This means that slurry tanks can be insulated to prevent rainfall diluting and increasing the volume of stored slurry and can be fitted with off-gas safety valves ensuring that biogas build up within the sealed slurry tank is safely managed. Retro-fitting a stainless steel cover considerably extends that life of the tank without the unwanted cost of replacing the existing open tank with a new covered one. The innovative diaphragm cover system has been used in mainland Europe for a number of years and is now available within the UK and Ireland through Lipp and has recently been fitted to a new large-scale processing plant in Wakefield. For further details contact Martin Grant.

www.absolutecoatings.com

Absolute Coatings, Inc. Innovators in the coatings industry excelling in rust and corrosion prevention.

or forty years Absolute Coatings has formulated and manufactured the premiere DTM and rust preventive coating brand for high-value applications. We continue our research and development efforts to meet the most challenging needs of the industrial markets. At Absolute Coatings, we operate in a setting that allows us to offer customized customer service with a specialized team of experts to collaborate on the specific needs of our clients. Our leading anti-corrosion brand, POR-15®, consists of products that also translate successfully in the marine industry or for any project that requires any level of corrosion prevention. Our corrosion preventive line of coatings works on

all metal surfaces where corrosion is a possibility. Technology Expertise At Absolute Coatings our technical team consists of Scientists and PhD Chemists with expertise that include commercial, industrial and marine coating systems that leverage a variety of resin technologies. Across the U.S. and Around the World We proudly serve clients across North America and nearly every continent around the globe. Our streamlined logistic solutions are designed to facilitate prompt shipments and inventory control. Additionally we are experts in packaging and labeling that meet and exceed requirements and speciﬁcations in any locale and in any

language. Prevent Added Costs by Preventing Rust and Corrosion Through leadership in innovation and technical experience, Absolute Coatings supports customers in the industrial, transportation, construction markets and aftermarkets. Our commitment is to protect more surfaces in eﬀorts to ensure long-lasting protection of customer’s investment against corrosion. Our coatings are used on pipelines, stadiums, water and wastewater treatment plants, water transmission and storage, cooling towers and systems, bilge tanks and anywhere that is prone to corrosion. Let us provide the coatings technology for your next project. Absolute Coatings, Inc.

Fluid Handling

PECM Issue 18

Thai 45MW Gas-Fired Generator Repair Delivers Improved Reliability apprised of the project, we are able to ensure the deadlines are met, even if we encounter unexpected issues.

A 220-tonne mobile crane was used to lift the 12-tonne rotor

"In many cases we will provide a project manager for repairs such as this, but the client is always given a range of options when it comes to completing the repair. Depending on the urgency, we can support a 24/7 repair schedule and with our own coil manufacturing and testing facility in Birmingham, we can guarantee the new components are manufactured and tested prior to being transported to site where the team needs them."

One of the largest private electricity generators in Thailand recently experienced a loss of generating capacity in one of its six gas-fired generators which supplies the heavily industrialised area where it is located. With an urgent need for a swift and reliable repair, the local Sulzer agent was contacted, with a view to getting the 45 MW generator back up and running as soon as possible. Thailand ranks among the largest percapita power consumers in Southeast Asia and has an installed generating capacity of around 32 GW. Demand from local steel, textiles and rubber industries has resulted in power demand increasing at an annual rate of as much as 3.5%. With the local electricity supply under constant pressure, it was essential that the generating facility was returned to full capacity at the earliest opportunity. Once the initial request had been made, an experienced engineer from the UK was immediately dispatched to the power plant to start the investigation work. The initial findings and

We provide technical support that enable our local service agents to deliver the high quality service that our clients expect. By working closely with the customer and keeping them fully apprised of the project, we are able to ensure the deadlines are met, even if we encounter unexpected issues. Neil Fuller, Tendering & Projects Manager at Sulzer's Service Centre in Birmingham

recommendations were compiled into a report which was handed to the client so that they could make an informed decision on the most appropriate course of action. The first and most obvious observation was that the generator was not located in a conventional generator hall but instead it was found in a more isolated, covered area. This led to an initial issue with removing the rotor for repair since a large fence and other obstacles would need to be negotiated to allow the rotor to be inspected and repaired. In this case the preliminary investigation showed that there was a fault with the stator core and two of the stator windings would need to be replaced. The report also made recommendations for the complete inspection of the rotor and made provision for some more routine maintenance procedures while the stator was being repaired. Once the repair scope and schedule was agreed, the Sulzer engineers were given a 16 day window in which to complete the repair and return the generator to service. While the local service agent maintained the communication with the client and organised the local aspects of the project, a team in Birmingham where the replacement coils would be manufactured coordinated the materials and personnel required. Neil Fuller, Tendering & Projects Manager at Sulzer's Service Centre in Birmingham commented, "We provide technical support that enable our local service agents to deliver the high quality service that our clients expect. By working closely with the customer and keeping them fully

Once the generator was handed over to the Sulzer team they needed a 220-tonne mobile crane to lift the 12-tonne rotor over the nearby obstacles so that it could be transported to a workshop for a full 'rings-off' inspection. Based on the age of the generator a number of remedial works were carried out on the rotor that had been previously agreed, before it was tested and prepared for re-assembly. In the meantime, the damage to the stator core was repaired and the two new coils were installed before further testing was completed to ensure a reliable repair. Before long it was time to bring the crane back to the site to allow the rotor to be reinstalled. Neil continues: "As with many projects like this, we found some additional issues with the generator as the project progressed, but our continuous communication with the client allowed these to be solved easily without causing any further delay. This business is all about delivering quality within an agreed timescale and that requires a level of trust from the client which in turn is based on the experience and expertise of those completing the repair." Sulzer can support a 24/7 repair schedule and has its own coil manufacturing and testing facility

As part of a wider maintenance programme, the Sulzer team suggested that the remaining five generators should receive an age-appropriate inspection so that any early warning signs could be picked up and actioned. Again this recommendation was accepted and approved by the client based on the skills and expertise that had already been demonstrated on this project. Neil concludes: "The continuing programme will involve the engineers visiting the power plant at times when individual generators are taken off-line for planned maintenance. This builds further on the working relationship that has already been formed and reinforces our commitment to deliver the highest level of service." As a result of the successful inspection, recommendation and repair works carried out to restore the 45 MW generator to a fully operational state, prior to departing for their return journey, part of the repair team were invited to visit one of the client's other sites in order to complete some remedial works and preventative maintenance checks on several other generators.

Sulzer was contacted to repair a 45 MW generator in a gas fired power station

Formless Materials Prokem (Corrosion Protection) Ltd Coatings & linings www.Prokem-Corrosion-Protection.co.uk

Chemical protection systems Prokem (Corrosion Protection) Ltd has more than 30 years’ experience in the protection of surfaces from chemical, thermal and mechanical attack. The company provides systems and services for a range of clients within the petrochemical, steel, paper, power, water, food, beverage and engineering industries. Prokem’s range of systems includes seamless coatings for protecting floors and walls against aggressive chemicals; screeds for floors, pits, channels and bunds; acid- and chemical-resistant tiling; and glass flake linings.

Prokem (Corrosion Protection) Ltd 60 Main Road Holmesfield Dronfield Nr Sheffield S18 7WT

t: 0114 289 9281 info@prokem.co.uk

Morgan brings industryleading ceramics to HIFU transducers Morgan Advanced Materials, widely acknowledged as a global leader in ceramics and other advanced materials, has announced that it now has the capability to design and manufacture components for use in high intensity focused ultrasound (HIFU) technologies, particularly in medical applications. Morgan is producing HIFU ultrasound transducers in a range of shapes and geometries, from 5mm to 150mm in diameter and with frequencies between 200kHz and 8MHz. The transducers are made from a modiﬁed range of hard piezoelectric (PZT) materials, which have been developed from Morgan’s own proprietary range of ceramics. Other piezoelectric formulations are available on request depending on the ultrasonic power level required in the application. HIFU is used in a range of applications, including the treatment of uterine ﬁbroids, cancer research and cosmetic therapies. In HIFU, ultrasound beams emanate from the PZT transducer, heating or agitating the target tissue. As a result, the tissue is

PECM Issue 18

destroyed by coagulation necrosis. The operating frequencies used can vary widely, according to the area of the body being treated. In general, the lower the frequency, the deeper the penetration of the focused ultrasound; cysts, for example, require lower frequencies, from 250KHz to 2MHz. Higher frequencies, of 6MHz and above, are typically used to treat forehead skin, close to the skull.

HIFU. “Many of our exclusive, proprietary materials have qualities that are very helpful in HIFU. For example PZT401 oﬀers a good compromise between high permittivity, low dielectric losses, high density, high piezoelectric activity and a high mechanical factor.

In cosmetic medicine, HIFU has been cleared to treat subcutaneous tissues for the purpose of body contouring, also known as non-invasive liposuction. The use of HIFU is not restricted to medicine; in industrial settings, it is used to break oﬀ solids or agglomerations of compounds. In some water treatment plants, for example, HIFU is used to destroy soils and promote the process of osmosis that puriﬁes the water.

“This combination makes a transducer that is extremely eﬃcient, and maximises the propagation of ultrasound wave energy. Another ceramic, PZT807, is excellent where higher HIFU power levels are needed, because it oﬀers even lower dielectric losses, which means that it can be driven at higher frequencies and voltages, without causing self-heating of the transducer. PZT807 is also very dense and has low porosity, so is ideal for machining in thin components,” he added.

Frédéric Pimparel, Technical Application Manager for Morgan Advanced Materials explains, several of Morgan’s cutting edge ceramics are particularly suitable for

For more information, please visit www. morgantechnicalceramics.com/HIFU

Metal Rolling Improves Jig Manufacture For RTM Carbon Aero Parts reating manufacturing jigs for the production of aerospace components requires high quality materials and precision machining. So, when parts of an original jig, which had been press-formed, started to crack, it was essential to find an alternative production method, which led to Barnshaws Metal Bending being contracted to manufacture the new components.

The aerospace industry is understandably extremely demanding when it comes to precision and quality throughout the entire supply chain - in order to ensure the highest levels of safety. The start of the manufacturing process for many components is the production jig, which has taken on a greater prominence with the growing application of resin transfer moulding (RTM) process, which is capable of producing complex three-dimensional components using carbon fibre as the structural element. Aim Engineering is a specialist manufacturer of bespoke production tooling for a variety of industrial sectors including aerospace and it had been contracted to produce an aluminium jig for creating fan cowl components for a turbofan engine. The base for the moulds is a set of thick, curved aluminium plates that would normally have to be machined from billet to produce the exact shapes

required for the carbon composite components, however this results in high waste and cost. Mark Adams, Production Planner for Aim Engineering, explains: "Initially the alternative was to create the curved aluminium from flat stock using a pressing process, but this was not ideal as we had a plate crack during testing and there were excessive tooling marks on the outer surface. This led us to look for another manufacturing method that would improve the overall quality of the design." As a regular client of Barnshaws, Aim Engineering already appreciated the technical abilities of the metal rolling company but was a little uncertain about the feasibility of producing these jig components using rollers. However, once the designers had discussed the requirements it was clear that, given the correct materials, Barnshaws would be able to deliver the required components. The RTM process enables the cost effective production of precision components from carbon fibre materials as it requires less manufacturing time than more traditional methods using an autoclave. RTM uses a vacuum to draw the resin into the carbon fibres and ensure that all the air bubbles are expelled before the resin cures. In order for the process to be robust and reliable, the production jig must be

strong enough to withstand the repeated application of pressurised resin and the vacuum system. In addition, the mould must be precision machined with an excellent surface finish as this determines the quality of the final components. In all, Barnshaws produced ten rolled aluminium sections, up to 800 mm in length and varying in thickness from 83 mm to 114 mm. The level of precision required for the curvature of each section was required to hundredths of a degree, with eight different radii specified for the sections ranging from 101.09° to 212.40°. To achieve such precision and tight curvature, Barnshaws recommended the use of high quality aluminium 5083 that had been annealed to reduce the risk of cracking. This was then passed through precision controlled rollers to gradually bend the flat aluminium stock until the final dimensions were achieved. Wayne Sakeld, General Manager at Barnshaws’ Manchester branch, commented: “We are always looking to improve existing technologies - applying our knowledge and expertise to toolmaking for the aerospace sector has really paid dividends in this case. The new manufacturing jigs will have greater durability and improved surface finish, which makes them more cost effective to manufacture and use.” Once the new precision-curved aluminium components were delivered to Aim Engineering they were machined to suit a number of components for the turbofan engine. The superior quality of the thick aluminium segments produced by the rolling process ensured that there was now no scrappage either of the tooling components or of the aircraft production parts.

www.barnshaws.com Issue 18 PECM

Health & Safety

The MLDSET construction kit: Muting at your discretion ith the Multiple Light Beam Safety Devices in the MLD 500 series, a total of 6 diﬀerent muting operating modes can easily be implemented for a wide variety of applications. Conﬁguration is carried out using wiring or pin assignments – other aids such as a PC, software etc. are no longer necessary. In addition to partial muting, MLD 500 safety sensors make timing controlled 2-sensor muting (T-Shape design) and sequence controlled 2-sensor muting (L-Shape design) possible. In addition, systems for timing controlled 4-sensor-muting can also be created with the modular system sets.

L-shape designs are used in situations where pallets exit danger zones, particularly if little space is available outside of the danger zone. With T-Shape designs the transport material can be moved in both directions through the protective ﬁeld. Timing controlled 4-sensor muting is used when the muting sensor light beams should not cross due to a special application situation but must be parallel instead, e.g. with reﬂective materials or under disruptive environmental conditions. www.leuze.co.uk

SMARTER PRODUCT USABILITY

GUARDING WAS NEVER THIS GOOD. SAFETY LASER SCANNER RSL 400 With two autonomous protective functions, an operating range of 8.25 m and a scanning angle of 270°, the RSL 400 sets new standards in safety sensor technology.

easy handling. Phone 01480 408 500 – www.leuze.co.uk

PECM Issue 18

Rolf Brunner, Head of Product Center – Laser Scanners

Health & Safety

Plug and Play safety Setting up access guarding with muting has never been easier thanks to MLDSET

ccess guards for machines and systems are often complex systems with different individual components, which must be individually assembled and com-patible. This also requires long installation and start-up processes. “Leuze elec-tronic has developed MLDSET protective sensor sets, which are easy to install via Plug and Play with or without the muting function”, explains Markus Pollmeier of BEUMER, where the eﬃcient sets are used in palleting and packaging systems. “The special thing about the MLDSET systems from Leuze electronic is that all of the access guarding components are pre-mounted for typical muting applications in a practical way”, states Markus Pollmeier, head of department for palleting and pack-aging technology at the BEUMER Group in Beckum. “This saves a lot of time during installation as

well as during start-up on site”, states Pollmeier happily. He sees another advantage in that fact that ready-made systems can also be in-stalled extremely easily by technicians that have not been specially trained – world-wide. After all, the BEUMER group is a company that operates all over the world. Typical areas of application for BEUMER The BEUMER Group is an internationally leading manufacturer of intralogistics in the areas of conveyor and loading technology, palleting and packaging technology and also sorting and distribution systems. Together with Crisplant a/s and Enexco Teknologies India Limited, the company group has around 4,000 employees in numerous branches and is present in over 70 countries worldwide. Typical systems in

which the safety photoelectric sensor sets from Leuze electronic are used are high palletizers such as the BEUMER paletpac® system, palletizing robots in the BEUMER robotpac® series and packaging systems such as the BEUMER stretch hood®. Those systems are individually customized to the respective requirements, and take the product properties of the individual packaged goods into consideration as well as the desired packaging patterns and pallet sizes. Normally, these systems are completely enclosed in safety barriers. In “gaps” and open locations, particularly for moving materials in and out, MLDSET systems are used with light scanners as muting sensors for unimpeded material transport. www.leuze.co.uk

SMARTER PRODUCT USABILITY

AS-i SAFETY INSIDE – MLC SAFETY LIGHT CURTAINS With the integrated AS-i interface of the MLC safety light curtains with direct M12 connection, you reduce your mounting, wiring and connection costs considerably.

integrated connec

tivity.

Joachim Koperski, Head of Product Center – Light Curtains

For more information call 01480 408 500 or go to www.leuze.co.uk

Issue 18 PECM

Health & Safety

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All Gloved Up: Fortress Distribution makes an impact once again

New Showa 381 microfibre glove helps to keep workers’ hands dry and comfortable

After the successful introduction of Black Mamba Gloves in 2012 Fortress Distribution further demonstrated its ability to introduce leading-edge PPE brands to the UK with the introduction of YULEYS® unique and revolutionary reusable shoe cover in 2013. Now with premium brand Black Mamba Gloves extending their product oﬀering, Fortress Distribution is once again making an impression in the PPE industry with the launch of the new Black Mamba heavy duty impact glove.

A new protective glove, the Showa 381 oﬀers increased comfort as well as protection for workers carrying out a variety of tasks. Whether its assembly work or the handling of oily components, the glove provides a high level of abrasion resistance (EN388 Level 4) and allows the necessary dexterity for intricate tasks to be completed with ease.

With a goal to deliver ultimate protection to workers in tough jobs, Fortress Distribution is delighted to bring the new Black Mamba heavy duty impact glove to market in the UK. Ideal for oil and gas drilling, construction, mechanics, HVAC and automotive, the impact glove offers the ultimate back of hand safety. The Black Mamba impact glove has been carefully designed to meet customer needs by enabling full back of hand protection whilst still allowing comfort and dexterity. Offering defence against abrasion, impact and hand fatigue the glove is made from a polyester liner with thermal protective rubber padding on the fingers and back of hand.

Tel: 01908 676869

www.fortressdistribution.co.uk

Insulated G clamps Now available from Martindale Electric - leaders in voltage detectors and safe isolation - is the new range of insulated Drummond G clamps, designed to provide safe and easy connection to bus bars for voltage measurement. The new range of moulded G clamps, which eliminate the need to drill the bus bar, provides installers with a safe and reliable connection, via a standard 4mm socket. Ideal for connecting power monitoring and measuring equipment, the clamps are clearly colour coded in black, brown and grey colours, to match the colour coding of individual phases in 3 phase systems. All 3 phase colours are also available with a replaceable 0.5A fuse in the clamping screw, providing protection at the source for added safety. Other fuse ratings can be speciﬁed as required. Housed in insulated casing to enhance safety, the new range of G Clamps also features a spring loaded contact pin and locking ring to ensure reliable results throughout extended logging periods.

Tel: 01923 441 717 Email: sales@martindale-electric.co.uk www.martindale-electric.co.uk

PECM Issue 18

The glove is extremely hard-wearing but also lightweight at the same time; the thickness of the palm is only 0.90mm which allows excellent levels of tactility and ﬁngertip sensitivity. It’s ideal for use in manufacturing environments as well as the mechanical, construction, logistics and utilities sectors.

Email: gloves@globus.co.uk

www.globus.co.uk

CEDL - experts in Process Safety Managing the hazards of chemicals with the potential to cause harm to people or the environment through fire, explosion and toxicity requires a specialist approach to risk assessment. CEDL can deliver all aspects of process risk assessment including Hazard Identification e.g. HAZID or HAZOP, Hazard Analysis e.g fire modelling, Risk Assessment e.g LOPA and SIL target setting, and, crucially, the demonstration that risk is ALARP e.g Cost benefit analysis. We have many years’ experience in chemical engineering and are experts in regulatory compliance. Free advice phone-in surgery every Friday morning.

Email: r.spriggs@cedl.co.uk

www.cedl.co.uk

How How do do you you get get an an accurate accurate open open and and closed closed signal signal from your manual linear valves to your DCS? from your manual linear valves to your DCS? VPI is the most reliable position indicator VPI is the Sensors most reliable position indicator available. are protected inside the available. Sensors are protected inside the body and its sophisticated mechanism body and its mechanism generates ansophisticated accurate signal. VPI fits any generates an accurate signal. VPI fits any type of multi turn or gearbox operated type of multi turn or gearbox operated valve with universal mounting materials. valve universal mounting Madewith of coated aluminium or materials. AISI 316 Made of coated aluminium or AISI 316 thereâ&#x20AC;&#x2122;s a VPI for any type of environment. thereâ&#x20AC;&#x2122;s a VPI for any type of environment.

Test VPI for free now! Test VPI for free now! Go to netherlocks.com/pecm Go to netherlocks.com/pecm today and schedule a demo or a today and schedule a demo or a FREE trial period. FREE trial period.

Explosion Venting with and without TARGO-VENT

n contrast to their consequences, explosions are only discernible to a limited extent by sight alone. They happen within a few milliseconds, yet leave behind considerable damage. Diﬀerent approaches of explosion protection are implemented to limit this damage. Bursting discs are often used in facilities where relief of the explosion in the surrounding area is possible. Bursting discs are relief ﬁttings, which are extremely economical and relatively easy to manage. However, this type of traditional explosion pressure relief presents a big problem for many facility operators – extensive safety areas have to be set up around the relief area to protect people and machines. These areas cannot be used. TARGO-VENT is an opening angle limiter developed

New methods of free explosion pressure relief Intelligent explosion protection does not necessarily have to be expensive or complicated. An innovative technology makes it possible to divert the shock wave and flames of an explosion in a controlled manner. The result being that the required safety area is reduced, and spaces that are freely available are increased. People and machines are protected in the best possible way. especially for bursting discs, which guides the pressure relief speciﬁcally into areas, in which there is no danger for the adjoining infrastructure. It dynamically and progressively cushions the bursting disc situated

TARGO-VENT is assembled on the bursting disc in a space-saving manner.

beneath it, and can therefore also assimilate large kinetic forces resiliently. The damper absorbs the enormous repulsive forces of the explosion energy and guides the flames and shock wave in the desired direction. Depending on what’s required the flames and shock wave are diverted at a defined angle of approx. 30° to approx. 45° upwards or to the side. Facility operators can therefore minimise the safety areas around the vent opening. The utilisable area is increased. A further advantage of TARGO-VENT: the top module is made in all the usual bursting disc sizes, so that retrofitting in existing units can be undertaken without a problem. Conversions or new buildings are protected by TARGO-VENT without the explosion protection concept of the existing facility having to be significantly altered. TARGO-VENT is assembled on the bursting disc in a spacesaving manner. There is no need for expensive baseplates or reinforcements. The system is made from maintenancefree stainless steel materials and, in combination with REMBE® bursting discs and pressure relief panels, is typetested in accordance with the ATEX Directive 94/9/EC (ATEX 114) and authorised in accordance with (FSA 13 ATEX 1637). Email: info@rembe.de www.rembe.de

PECM Issue 18

T +49 2961 7405-0

Made in Germany

Your Specialist for PRESSURE RELIEF and EXPLOSION 6$)(7<

ATEX approved Mechanical HandTachometer of RHEINTACHO gets Class I approval for Zone 1 Mining Applications

ur proven ATEX version of the mechanical hand-Tachometer has moved on to the next level of application – Class I. RHEINTACHO UK successfully took on the challenge of getting this approval. This enables many new additional applications in ATEX class Zone 1 and 2 areas. The certiﬁcation is valid from 18 November 2015.

New ATEX Class I approved mechanical handtachometer HTM

Mindful of the need to operate tachometers in areas where there is a risk of explosive atmospheres due to either dust particles or gas, our engineers have carried out modifications to enable this version to be certified for use in ATEX Zones 1 and 2 for use in all gas groups with a temperature class of T4 also being without compromising the capability of the original design. This certificate approves the use in underground mining applications. The use is intended for short term observation and measurement, not for continuous operation. The ATEX HTM measures rotational or linear speed using the special contact adaptors supplied. With no need for batteries, it has the safety and flexibility to satisfy the most demanding requirements for maintenance and calibration. The reference numbers: EX II 2 G D C II C T4, I M2 c Easily identified by its yellow ergonomically designed casing, the ATEX HTM is available in four models and is supplied in a hard plastic carrying case complete with a set of adaptors: HTM-100M (A3-5100): 10 - 10,000 rpm / 1 – 1,000 m/min HTM-500M (A3-5500): 30 - 50,000 rpm / 3 – 5,000 m/min HTM-100F (A3-5110): 10 - 10,000 rpm / 5 – 5,000 ft/min HTM-500F (A3-5510): 30 - 50,000 rpm / 15 - 25,000 ft/min For further information please contact us.

www.rheintacho.com

PECM Issue 18

RHEINTACHO UK Ltd, a subsidiary of the German company RHEINTACHO Messtechnik GmbH, is specialized in the production of non-electronic measurement and indication instruments as well as tacho generators, and acts as a sales and service center for the UK and Ireland. The German parent company RHEINTACHO Messtechnik GmbH has a longstanding tradition and has been engaged for over 114 years in the field of rotational speed, a crucial control quantity for mechanical processes. In-house product development, production and assembly departments guarantee quick and innovative solutions to customers’ individual requirements. The production range incorporates a wide range of solutions of a high technical quality, principally in the field of rotational speed: sensors, hand-held measuring devices, rotary encoders and switching devices.

Health & Safety

The Master solution to staying safe x x x x x x x x

Master Abrasives has been offering solutions for industry over many years, through its experience and knowledge of abrasives and tools. To complement its product and service range, Master now offers the complete solution for training with its safe use of abrasives (machine and handheld power tools) course as well as awareness of Hand Arm Vibration (HAV) via Toolbox Talks. As a member of the British Abrasives Federation (BAF), Master supports its recent statement that, when used correctly, abrasives have an excellent safety record. Whilst reputable manufacturers follow precise manufacturing standards (EN 12413) to ensure products are fit for purpose, problems are likely to arise when products are used incorrectly or for materials and applications for which they were not intended. Abrasive wheel breakage is the largest risk for incidents, as grinding tools have operating speeds up to 180 mph and can accelerate and decelerate faster than a Formula 1 racing car. Personal injuries resulting from wheel breakages are usually a result of using hand held machines and unfortunately are the single largest reason for a wheel breakage is operator error. For this reason it is a requirement of the Provision and Use of Work Equipment Regulations (PUWER) that all people who use, supervise or manage the use of work equipment have received adequate training. Master offers the solution to ensure this requirement is covered for employers, helping to keep their workforce safe - the safe use of abrasives training course, accredited by the BAF - issuing all who have attended and passed the course with a certificate. This course familiarises abrasive users with simple, basic but vitally important facts about abrasives, the use of them and how, when used correctly, they have an excellent safety record. Please contact us if you would like more information on any of the products or services that Master Abrasives offers.

Email: sales@master-abrasives.co.uk www.master-abrasives.co.uk

Issue 18 PECM

Hydraulics & Pneumatics

Group HES celebrates 50 years of trading 2015 marks an impressive fifty years in hydraulic engineering for Group HES. The Group has grown to become one of the leading fluid power companies in the UK with offices nationwide with products and systems in use worldwide.

rom its humble beginnings in 1965 on a farm in Cheltenham repairing tractor hydraulics, the company is now a multi-million pound success story employing over 70 people with a customer base that spans all areas of the engineering world - from control valves in Chiswick to ship lifting power packs in China! With its roots steeped in engineering history, Hydraulic Equipment Supermarkets was originally founded by the highly respected Ted Dowty and has been serving generations of engineers in the ﬂuid power industry ever since. While the Dowty brand is still evident within the product portfolio today, Hydraulic Equipment Supermarkets and its younger sister divisions, Branch Hydraulic Systems (est. 1976), HES Tractec (est. 2005) and HES Lubemec (est. 2008) have all established themselves as market leaders among engineering professionals. The Group’s ﬁfth division HES Automatec is the newly formed Automated and Control department, another example of the forward thinking of the Group. The company’s rich heritage remains at the heart of the business and sets a precedent for current operations, central to the values and principles of today’s organisation. Since 1966, the Group has been based in Gloucester, in addition to operating sales/service and trade counters in Birmingham, Leeds and Durham,

providing the Group with nationwide coverage. Throughout its fifty-year trading, the company has built its business on securing top tier, and in some cases exclusive relationships, with a number of global manufacturers, including Danfoss, Parker, Duplomatic, HyPro, Webtec, Hallite Seals, Carraro, ZF, Bosch Rexroth, MP Filtri, Comer Industries, SKF and Lincoln. Group HES has always been committed to providing products from the top manufacturers with excellent customer service. They continue to invest in systems, infrastructure and their people. With a large proportion of staff with over 15 years of service, the level of service and knowledge received is unrivalled. Group HES has built a reputation of being innovators in the industry and need a website to reflect this, so to align with the 50 year celebrations, the company has launched a new site, with a brand new look and feel in a new easy to use, attractive and customerfriendly layout. Alongside this they have become more vocal on social media accounts Twitter, Facebook and LinkedIn. Group HES would like to take this opportunity to thank their customers for their continued commitment as without their loyalty and support would not have made it to 50 years. Here’s to the next 50 years!

Tel: 01452 730774 Email: admin@grouphes.com www.grouphes.com

PECM Issue 18

Lifting & Handling Equipment Profile Technology

Conveyor Technology

Linear Motion

Factory Equipment

MODULES AND MUCH MORE

SPU 2040 Accumulating Pallet Recirculation Systems with automatic return of pallets

mk Profile Systems Limited a company of the mk Technology Group Unit 2·Wolds Farm Business Park Kinoulton Lane·Kinoulton·Nottinghamshire, NG12 3EQ Phone +44 (0)1949 823751·Fax +44 (0)1949 81270 www.mkprofiles.co.uk·info@mkprofiles.co.uk Issue 18 PECM

Lubricants

Closer to you.

your global specialist

.. KluberConsult – Saving Energy and reducing CO2 with synthetic gear oil Insulation manufacturer finds high energy savings • >7% power consumption reduction • Potential savings of 100,000 kWh per year across the site • Reduced wear- reducing parts replacement and inventory • Reduced oil consumption and disposal For high energy users, reducing energy consumption has a major impact upon their business. For considerable time Klüber Lubrication has been extoling the virtues of synthetic gear oils and the energy savings that can be achieved using this advanced lubricant technology. Recently a major insulation materials manufacturer has seen this is action. As a high energy user, the priority of reduction in energy consumption couldn’t be more important. All aspects of their process were under review and as their lubrication partner, Klüber Lubrication proposed reviewing their gearbox lubricants. In consultation with the site maintenance team, an SEW SA67 bevel

PECM Issue 18

helical gearbox on the product conveyor, from the Cooling Zone to Packaging was selected as representative for trial with Klübersynth GEM 4-220N synthetic hydrocarbon gear oil. An energy monitor was ﬁtted to record the power consumption during typical production. The mineral oil lubricant was then drained and replaced with Klübersynth GEM 4-220N. The power consumption was then recorded during production. Overall, during mixed production conditions, a reduction of 7.2% power consumption was achieved. This resulted in a potential annual saving of 300 kWh on this gearbox, purely due to the better lubricating properties of the Klübersynth GEM 4-220N providing higher eﬃciency in addition to superior wear reduction properties. Across the site, on approximately 200 assorted gearboxes, the potential for

savings is 100,000 kWh per annum. Oil drain intervals are also extended 3-fold due to the extended life of the Klübersynth GEM 4 range and their improved resistance to oxidation. Add that to the associated reduction of maintenance costs and waste disposal; and additional significant savings are achieved. The gearboxes will benefit from extended life due to the better anti-wear properties of Klübersynth GEM 4-220N, thereby helping to reduce spares inventory. Matching all this to the reduced energy consumption measured in reduced CO2 emissions and this insulation manufacturer is making significant headway on their costs reduction programme. Tel: 01422 205115 sales@uk.klueber.com www.klueber.com

WDS Components Used For Warwick Universityâ&#x20AC;&#x2122;s Award Winning Submarine esign projects are a fantastic way for universities to give their engineering students real world experience of the challenges they will face in their professional lives. They're also great for inspiring the next generation to take up engineering. This year Warwick University took part in just such a project, encouraging eight of their most promising young engineers to build a human powered submarine to take part in the International Submarine Race in the USA.

Thanks to companies like WDS Component Parts Ltd. providing sponsorship, the team was able to build a working submarine and win the competition's innovation award. The challenge was simple enough, though the execution was anything but. The Warwick Sub team must design and manufacture a submarine capable of racing along a 100m course using nothing but human power. The team would be competing against entrants from all over the world, many of whom had been entering the competition for years. To make matters even harder, the university awarded the team a budget of just ÂŁ1,600; ensuring that they had to emulate real world conditions where sourcing and controlling the budget is equally as important as perfecting the design. Rupert Barnard, one of the student engineers on the team, comments: "We were all extremely happy to have been picked for the project, but we knew that we had our work cut out for us. We had just 10 weeks to finalise our

design in order to leave enough time for the build before we had to take the finished submarine over to America for the competition. With a tight deadline and limited budget it was obvious that we would have to source sponsorship opportunities so we started looking for potential partners at industry exhibitions." It was at Autosport International that the Warwick Sub team first made contact with WDS Component Parts Ltd., the UK's leading manufacturer and supplier of standard parts and workholding components. WDS already worked with the university's Formula Student team and was keen to support such an ambitious and interesting project. Phil Holyome was the main point of contact for the project at WDS: "As a company we are always keen to get involved in projects that show off the fun side of engineering. Whether it's the Bloodhound Team's multi-million pound land speed record attempt or a university project with no budget to speak of at all, we love to work with dedicated engineers who are competing on a world stage to prove that British engineering is still something to be proud of. "As soon as we heard about this project we wanted to be involved for a number of reasons. Obviously it's important to support the next generation of engineers as they come to the end of their education and enter into the professional world as our colleagues, but also we saw the underwater application as an excellent

testing ground for the quality of our products." In order to keep the transportation costs to a minimum the team decided to build the submarine in a flat-pack design. This meant that the chassis had to be easily detachable from the submarine body and that both components had to be collapsible to fit within the storage case. WDS worked with the team to specify a selection of fastening components which would allow the team to quickly reconstruct the submarine. The final result of the project was a storage footprint that was significantly smaller than that of the next smallest competitor and less than 50% of the average entrant. This was one of the key contributing factors which led to the team winning the award for innovation at the competition. Rupert continues: "When we first started designing the submarine we knew that in our first year of competing we were unlikely to win the race outright. Instead we set ourselves a target of putting together a design that future teams could develop into a winning vessel and that would offer something new to the competition. Winning the innovation award was a fantastic achievement, one which I feel shows we met our target. "The fact is that we would never have even made it to America, let alone won the award, if it wasn't for the support of businesses like WDS." www.wdsltd.co.uk

Issue 18 PECM

Machining & Machinery

x x x x x

FactoryWiz Monitoring allows you to see your whole factory on one screen, Live. • Live interactive graphs showing OEE, Part Quality, Performance and Utilisation. • Interactive Timeline of events. • Historical reporting (automatically emailed to you). • Access data using web browser (PC / Tablet / Smart phone). • Emailed notifications. In-depth real time information: • Machine Status (Running / Feed Hold / Idle / Alarm / Setup) • Part ID / Active NC Program • Part Count • Feed / Rapid / Spindle Overrides • Tool Number • Alarm Number and Text • Live OEE

x For more information call us on 0121 2883366 or join us at www.cncapplications.co.uk x AirBench releases Highly Efficient x VertEx Booth x x x x

Manufacturer of High Quality

Anti Vibration Products

AirBench Ltd are pleased to announce the release of our new modular booth designed for attachment to the VertEx crossdraught system. Using the new modular booth construction, a full environmental containment booth can be built rapidly from standard parts.

Email: sales@fibet.co.uk Visit: www.fibet.co.uk | Tel: 01282 878200

PECM Issue 18

The use of very high eﬃciency fans allows the complete booth installation to operate from low power supplies while achieving very high airﬂows. The booth shown in the above image is approximately 2.5m wide, 2.4m high, and 2.2m deep, and draws more than 20,000m3/h. This impressive air movement, and the associated booth lighting, all runs from a single 13a socket. More information, including videos and datasheets, is available at www.airbench.com/vertex.

TRS Engineering Services Ltd Introduces TechModern® Presses I n addition to its broad range of capabilities, TRS designs and manufactures advanced presses featuring leading edge technology. These presses can be adapted to suit various requirements including Hydroforming, Stamping & Deep Drawing. The presses are of modular construction, allowing for inter-changeable conﬁgurations, ﬂoor mounting

and ﬂat pack transportation. Functionally they have integrated programming (online & oﬄine) and condition monitoring worldwide.

Hydroforming Hydroforming uses fluid pressure to form components that would otherwise be stamped and welded. The process offers a range of benefits including reduced costs and improved quality.

Hydroformed components

Deep Drawn component

Press frame

Fabricated Stampings

TRS TechModern® Press with Hydroforming capability

TRS Facilities: ŭ Toolmaking ŭ Design ŭ Precision Machining ŭ Prototyping ŭ Laser Cutting/Welding ŭ Hydroforming ŭ Reverse Engineering ŭ Inspection

www.trseng.com TRS Engineering Services Ltd, Saddlers Court, Fryers Road Bloxwich, West Midlands, WS2 7LZ +44 (0)1922 473733

Measurement & Monitoring

Flexible MX460B module from HBM offers outstanding measurement performance

Moisture Measurement for Metals in Harsh Environments

Now available from HBM – a market leader in the ﬁeld of test and measurement – is the new MX460B four channel digital pulse and frequency module, which is part of the QuantumX measuring ampliﬁer system from HBM.

Heat treatment processes for metals represent harsh environments for the measurement of blanket gas constituents. Ambient conditions in the furnaces have high particulate levels, acid gases and other compounds either outgassing or being burned oﬀ of the metal components being processed. These issues, combined with high temperatures, make chemical measurement of the furnace environment extremely diﬃcult.

Like other models available from the QuantumX range, the MX460B features outstanding flexibility and offers excellent measurement performance and ease of use. As a growing number of modern drives demand flexible and reliable testbench measurement technology, the MX460B digital pulse and frequency module, features four channels which can all be individually configured and used to measure torque, rotational speed, angle position and displacement.

These issues have all been solved by the introduction of the COSA Xentaur XTDL moisture analyzer. COSA Xentaur’s XTDL is based on the patented WMS laser technology that employs a back scatter technique with no active optical components in the sample gas stream. Particulate or acid gases have no impact on the measurement making the unit virtually maintenance free. The XTDL comes factory calibrated with a proprietary tuning process requiring no ﬁeld calibration. Simply hookup the power, connect to the gas stream, and start the moisture measurement.

Email: info@uk.hbm.co.uk

For more information, please contact ABLE Instruments on +44 (0)118 9311188 or by email: info@able.co.uk

www.hbm.com/en/

H2scan Corporation’s HY-OPTIMA™ 2700 Series H2scan Corporation’s HY-OPTIMA™ 2700 Series Explosion Proof In-line Hydrogen Process Analyzer The HY-OPTIMA™ 2700 Series uses a solid-state, non consumable sensor that is configured to operate in process gas streams. The H2scan thin film technology provides a direct hydrogen measurement that is not cross sensitive to other gases. The HY-OPTIMA™ 2700 Series is ideal for applications where real-time, hydrogen specific measurements can enhance process plant efficiencies, diagnostics and maintenance management. Product webpage: http://www.h2scan.com/products/hy-optima/2700 For further information, please contact: Mike Nofal, VP Sales & Business Development H2scan Corporation, 27215 Turnberry Lane, Unit A, Valencia, CA 91355 USA Office: (661) 775-9575 ext. 618 t Fax: (661) 775-9515 E-mail: mnofal@h2scan.com t www.h2scan.com

PECM Issue 18

Tinytag Data Loggers: Robust Environmental Monitoring Solutions Tinytag Data Loggers record environmental conditions including temperature, relative humidity, CO2, single and three phase power usage. Tinytags range from compact units for indoor use to rugged, waterproof devices for industrial and outdoor applications. Accompanying probes are available for measuring extremes of temperature, for comparing ambient and process temperatures, and for monitoring awkward to reach areas such as pipework. Stand-alone Tinytags record data downloaded to a PC for analysis. A Radio System is available for premises with multiple monitoring points: data is gathered automatically and sent via a receiver for direct viewing on a PC, across a LAN, or remotely across the internet.

Email: info@tinytag.info

www.tinytag.info

The comprehensive selection of mineral insulated thermocouples features 0.5mm sheath diameter versions in addition to 1.0mm, 1.5mm, 3.0mm and 6.0mm.

Thermocouple & Resistance Thermometer Sensors A new, comprehensive brochure from Labfacility features detailed product information and technical guidance on a wide range of temperature sensors and probe assemblies & installation fittings. Thermocouple and Resistance Thermometer Sensors

The Labfacility Collection

Buy online

www.labfacility.com

PECM Issue 18

hermocouple configurations range from fine wire, high sensitivity types to heavy duty industrial assemblies and include special designs for plastics machinery, surface & air temperature sensing and furnaces. Mineral insulated and fabricated constructions are offered. The comprehensive selection of mineral insulated thermocouples features 0.5mm sheath diameter versions in addition to 1.0mm, 1.5mm, 3.0mm and 6.0mm. The 0.5mm diameter thermocouples combine low thermal mass and fast response to temperature changes with durable construction; they are highly flexible and their use minimizes process intrusion. The range of high accuracy, high quality Type K, handheld thermocouple probes suit various surface and penetration applications.

The brochure includes thermocouple wire colour codes and a short-form catalogue of the entire Labfacility product range.

Probe and tip conﬁgurations include high sensitivity surface contact sensors with straight and right angled probes for alternative process access and a rugged, heavy duty penetration probe. Applications include machinery and packaging temperature sensing, frozen product temperature sensing and any requirement for accurate

surface temperature measurement up to 900 oC. The 1.5m coiled cable is terminated in a “moulded on” miniature connector; cable and connector are IEC colour coded. The type K thermocouples comply with IEC584. Platinum Resistance Thermometer configurations include mineral insulated and fabricated assemblies for scientific and industrial applications, special designs for air and surface temperature sensing and high precision sensors. A wide range of Platinum Resistance thin film and wirewound sensing elements are offered in Pt100 and Pt1000 versions and with a comprehensive choice of tolerance classes. The brochure includes thermocouple wire colour codes and a short-form catalogue of the entire Labfacility product range. Labfacility is an ISO 9001 company; the brochure is available on request via www. labfacility.com Labfacility Ltd Bognor Regis Tel: +44(0)1243 871280 Sheffield Tel: +44(0)1909 569446 info@labfacility.com

Leaders in temperature measurement

Thermocouple Sensors and Fittings Manufactured by Labfacility thermocouple cables thermocouple connectors PRT sensors temperature instrumentation

Buy on-line

www.labfacility.com info@labfacility.com

Bognor Regis tel: +44 (0)1243 871280 Sheffield tel: +44 (0)1909 569446

Measurement & Monitoring

296'$ধ32 6'$-!£-9;9 8-2ধ2+ !8+' 3£<1' $!22-2+

Update for the bestseller: new features for PN pressure sensor The new generation of PN sensors from ifm combines the tried-and-tested strengths with a considerably increased user-friendliness and robustness.

fter 20 years of successful ifm pressure sensor history, the new generation of PN sensors has been developed in close cooperation with users. High overload protection, IP67 for all types of the series and the captive laser labelling make the new PN sensors the perfect solution even in the harshest environments. Everything at a glance: High transparency during setup and identiﬁcation of machine conditions: Although the housing size has remained unchanged, the display size has been increased once again and the two switching status LEDs on the sensor head are bigger, brighter and can be clearly seen from all angles. The display can be switched from red

PECM Issue 18

to an alternating indication of red or green. So switching states can be highlighted or an independent colour window can be created. The sensor is now easier and quicker to set using the three pushbuttons. Flexibility in use is important: After ﬁtting, the sensor can be rotated for visibility from the desired direction. The new PN range also includes versions with a 1/4” external thread. ifm is committed to working closely with its customers to develop products which precisely match their needs, and the company provides expert, readily accessible technical support to help users maximise the beneﬁts they gain from ifm products.

For further information, contact Gemma Anderson, Tel: 020 8213-0000. Fax: 020 8213-2234. Email: gemma.anderson@ifm.com

S A V E

T H E

BIRMINGHAM NEC 12

D A T E S – 14

April 2016

DESIGN & TEST

COMPONENTS & POWER

EMBEDDED & SOFTWARE

PRODUCTION & EMS

NATIONAL ELECTRONICS WEEK 2016 FOUR INDUSTRY SECTOR EVENTS UNDER ONE ROOF

Join us and see the best of UK Electronics. Find out more and pre-register free of charge at

www.new-expo.co.uk/newuk

Interested in showcasing your products and services at National Electronics Week? Contact the team now on + 44 1483 420 229 or email claire@neweventsltd.com

FREE ENTRY | FREE PARKING | REGISTER ONLINE NOW twitter.com/NEW_expo | facebook.com/NationalElectronicsWeek

News & Events William Hughes boosts component cleaning business with acquisition of AC Services World-leading spring, wire form and assembly specialist, William Hughes Ltd, has purchased AC Services (South West) Ltd of Yeovil, to enhance the component cleaning side of its business. This strategic market move, which will see AC Services’ Managing Director, Albert Curtis, take an integral role in the new business, will be a real boon to manufacturers in sectors such as aerospace, defence, nuclear, oil and gas, medical and electronics that are seeking precision cleaning processes for parts and assemblies. William Hughes is nearing the completion of a new ISO Class 7 cleanroom at its 87,000 ft² headquarters in Stalbridge, Dorset, which will house the cleaning equipment.

Steel stockholder and service provider Franklin Steel invests in ESAB plasma cutting machine to improve profitability and expand business

AC Services has over 30 years’ experience in ultrasonic cleaning, kitting, degreasing and hose cleaning services. The business has established an industry-wide reputation for excellence in the cleaning of parts and assemblies for use in many critical applications, with all processes performed in a high speciﬁcation cleanroom. The cleaning operation of AC Services will now transfer the short distance east to the Stalbridge site of William Hughes.

Franklin Steel plc, an established steel stockholder that has steadily diversified into related products and services, recently invested in an ESAB SGX plasma cutting machine so it could undertake profiling in-house. Previously the company had outsourced profiling, whether that was for steelwork it was fabricating, or to fulfil orders from customers who did not want to use a separate supplier for profiles. By investing in a plasma cutting machine, Franklin Steel has reduced the lead time for customers ordering profiles, increased profit margins on those orders and, most importantly, opened up a new revenue stream in the form of a profile cutting service.

Email: sales@wmhughes.co.uk

Tel: 0800 389 3152

www.wmhughes.co.uk

Considerable savings for Flowplant thanks to Invend™ The UK’s leading distributor of industrial maintenance, repair and overhaul (MRO) products and services, Brammer, has helped Flowplant save 60 per cent on its consumable spend through industrial vending solution, Invend™. Flowplant’s operators required a system that provided them with a clear understanding of where stock is and how it can be retrieved. Following research into an internal solution, Flowplant contacted Brammer after reading its whitepaper on industrial vending which highlighted the potential savings of between 25 and 40 per cent on consumables. Brammer’s Invend™ allowed Flowplant to beneﬁt from an industrial vending machine service without the upfront cost of having to purchase the machine. Brammer installed the Invend™ machine into Flowplant’s factory, giving site managers a complete oversight of what is being used, by who and how often.

Email: info@esab.co.uk

PPMA Show – UPM Stand D36 UPM report a record year for 2014/2015 resulting in further expansion of their manufacturing base in Langley, Berkshire together with additional personnel to cater for the 20% increase in orders achieved for applications in all aspects of food processing and packaging plus product handling in Plastics Injection Moulding particularly for the automotive sector and for the PPMA show UPM exhibited typical models of belt conveyors ranging from:- Gravity Rollers • High care easy access belt cleaning conveyor • Radius plus incline/decline conveyors • Solid PU belt conveyors with full wash down specification • Plastic link belt conveyors in a swan neck configuration • Heavy duty abattoir belt conveyor • Accumulation systems • Rotary tables-lazy Susan • 90 degree carousel. All produced as a combination of stainless steel construction and High Molecular Weight Polyethylene (HMWPE) allowing visitors the opportunity to explore varied solutions for their applications in conjunction with a free advisory service with UPM accepting full responsibility for turnkey projects operating to the agreed specification and to the customers satisfaction which is the result of a Performance Guarantee allowing peace of mind.

For further information, visit www.brammer.co.uk/invend

www.upmconveyors.co.uk

Oerlikon continues to streamline its portfolio and signed an agreement to sell its Vacuum Segment to Atlas Copco

ACE and Fabreeka Come Together

Oerlikon announced that it has signed an agreement to sell its Leybold Vacuum business to Atlas Copco. The transaction is based on an enterprise value of CHF 525 million and is expected to close by middle of the year 2016. Oerlikon advances its strategic agenda and continues to focus on streamlining its portfolio with the objective of further developing the company’s Best-inClass businesses. The divestment of its Vacuum Segment to Atlas Copco marks the thirteenth strategic transaction for the Group since 2010. It will allow the Group to further allocate resources and management attention to its strategic growth areas.

Tel: +41 58 360 96 96

www.oerlikon.com

Quantum Controls wins prestigious 2015 ‘ABB Drives & Motors Supplier of the Year’ Award A poll of over 350,000 people from UK Industry have voted Quantum Controls Ltd the ‘ABB Motor and Drives Supplier of the Year 2015’. UK Corporate Excellence presented Kevin Brown, Managing Director with the Award in November 2015. Established in 1989, Quantum have been the largest supplier of ABB variable Speed Drives and Motors in the since 1994 with over 100 drive maintenance contacts throughout the UK Quantum oﬀer a full turnkey solution from the speciﬁcation, supply, installation, commissioning and after sales maintenance and repair on all ABB Drives and Motors.

Email: sales@quantum-controls.co.uk www.quantum-controls.co.uk

PECM Issue 18

SKF’s Kaydon Group is pleased to announce that two of its well established companies in the UK – leading shock absorber and gas spring manufacturer ACE and producer of vibration isolation products Fabreeka – have come together and will now operate as ACE Fabreeka UK from the ACE offices in Haydock. Both brands will be available from one highly experienced team focused on the UK motion and vibration control market, offering high performance products, solid technical solutions and a top class customer service. Operating in the UK since 1972, the ACE product range has developed to include industrial shock absorbers, safety shock absorbers, TUBUS profile dampers, SLAB damping plates, rotary dampers, hydraulic dampers/feed controls and industrial gas springs. With a UK office opening in 1965, the Fabreeka product range of isolation pads, foundation isolation, pneumatic isolation, isolation mounts and mounting hardware provides ongoing solutions to help eliminate vibration and control shocks.

www.ace-controls.co.uk and www.fabreeka.co.uk

Metrix NDT is a UK based supplier and designer of x-ray inspection components, sub-systems, and services. In addition to their range of high performance and cost eﬀective x-ray detectors and monobloc generators, Metrix can also oﬀer dedicated NDT and research tools such as their Osprey 160®, a fully integrated turnkey digital imaging system and EZ Access® a versatile x-ray cabinet for low volume inspection and prototype development. Metrix NDT also supplies design and consultancy services to OEM manufacturers operating in or wishing to enter the NDT, industrial and security x-ray markets.

Email: info@metrixndt.com

www.metrixndt.com

New TC Model t 500 - 2000kg/hr t Touch control screen t Full modulation feature 50-100% firing t Natural Gas, Light Oil, LPG and Bio Fuel t Automatic facility option t PM5 Facility option t Pressure range up to 32 barG t >98% Efficiency * t Remote compatible with Profibus/ CANbus etc. t Steam in 3 minutes t Compact construction t Lightweight t Suitable for mezzanine floors t Factory tested prior to dispatch to site t NOx Gas reduction option t Dual fuel option

SC Range t 80 - 2000kg/hr t Natural Gas, Light Oil, LPG and Bio Fuel t Automatic facility option t PM5 Facility option t Pressure range up to 32 barG t >98% Efficiency * t Steam in 3 minutes t Compact construction t Lightweight t Suitable for mezzanine floors t Factory tested prior to dispatch to site t NOx Gas reduction option

Electrical Range t Compact t 8 - 160kg/hr Steam output t Modulating ouput t Skid mountable t Steam in 3 minutes t Automatic facility option

CERTUSS (UK) Limited Unit 45 Gravelly Industrial Park Tyburn Road Birmingham B24 8TG

Tel: 0121 327 5362 Fax: 0121 328 2934 sales@certuss.co.uk www.certuss.co.uk

Duty Standby with CVE Package Plant

CVE Package Plant t compact t Pre-pied, Pre-Wired t Skid mounted t Fully factory tested t Lightweight t Easily maintained

Containerised Plant t Easily relocated t Self contained plant room t Full lighting and heating t Fast site connection

Old, Tired, Troublesome Valves? Leaking shaft seals? Worn out valve? Product discharge problems? We offer a free of charge assessment of any rotary valve or diverter valve to help diagnose the fault. With DMN’s unrivalled knowledge and experience of rotary and diverter valves we are sure to have the solution to keep your process in operation.

DMN UK Ltd. T +44 1249 818 400 dmn@dmnuk.com

www.dmnwestinghouse.uk

Save energy & save money! Air Dryer Technology is an independent specialist company providing service and after sales support on all types and makes of compressed air/gas dryer, filtration and condensate management systems. The main activity is providing technical support and comprehensive packages for on-site servicing of compressed air/gas treatment equipment and desiccant air drying plant. Air Dryer Technology also provides consultancy and equipment upgrades to increase efficiency and reduce energy costs. Retrofitting a dryer control system provides significant benefits by operating to actual site conditions, rather than original design specification. It will also restore customer confidence in equipment operation and performance. Installing a dewpoint control system to a compressed air desiccant dryer will save energy, considerably reduce operating costs, and provide efficient dewpoint control. Features and benefits include; • • • • • • • •

Controls Compressed Air Monitor Dewpoint Extends Service Time Extend Cycle Time Constant Dryer Knowledge Retroﬁt Design Record Performance Data Installation Service/Technical Support

Tel: 0161 788 7900

PECM Issue 18

Save Money Reduce risk Maximise desiccant life Reduce switching valve wear Increase conﬁdence No equipment modiﬁcations required Predict dryer failure Peace of mind

www.airdryertechnology.com

Call for a free on-site survey!

O LI LIDS I DS HANDLING H AN ANDL D I COMPONENTS FOR BULK SOLIDS

Process Technologies

Ajax Tocco International in Birmingham is the UK Service Centre for the Global giant in induction heating

World Leaders in Induction Heating

jax Tocco International in Birmingham is the UK Service Centre for the Global giant in induction heating, Ajax TOCCO Magnethermic Corporation, with World headquarters in Ohio, USA. ATI’s Manufacturing Department manufactures all types of power delivery items including water-cooled power delivery leads, busbars, coils and inductors for all makes of equipment. Lee Townsend, Manager of the Manufacturing Department ensures work is completed to the high standards expected from such a high profile Company. Lee says “the team in the coil manufacturing department have over 60 years experience between them, from manufacture / repair of process coils through to 10 tonne vacuum furnaces and anything in-between”. ATI’s Field Service Department has UK based Engineers who are highly trained to deal with preventative maintenance, servicing, and emergency repairs on a variety of makes of equipment. Service Coordinator, Pauline Berry, states “We can offer both site support and phone support to resolve your issues and keep production running. We have the resource of both the UK and a Worldwide pool of Engineers to call upon to ensure around the clock, around the World coverage – 24/7, 365” ATI’s Spares Department offer critical spare parts for

all makes of equipment and are stocked and controlled at the facility to support our own Field Service Engineers or to allow in-house repairs by the Customer. Ajax TOCCO also promote this self sufficiency by providing tailored training courses for the Customer’s own employees. ATI’s Contract Heat Treatment Department is managed by Christopher Kenward and Vince Holyoak . It consists of 17 induction machines that operate day and night to ensure a speedy turn around for Customers requiring heat treated products - from 1 off’s to continuous production. Metallurgical and quality staff ensure consistently high standards, which are supported through our ISO 9001 / 2000 procedures. Vince says “The sub-contract department at Ajax TOCCO is the largest, most up to date induction heat treatment facility in the country. Plus we have a distinct advantage over the competition by having the support of our other departments”. Ajax TOCCO Magnethermic has recently been enhanced by the acquisition of SAET EMMEDI in Turin, Italy who also manufacture induction heating equipment. They specialise in heat treatment machines and will really strengthen Ajax TOCCO Magnethermic’s position in Europe. Tel: +44(0)121 322 8000 Email: enquiries@ajaxtocco.com www.ajaxtocco.co.uk www.ajaxtocco.com Issue 18 PECM

Process Technologies

Industrial Vacuum – Vuototecnica Guarantee Application success

solutions.

uototecnica are celebrating 40 years as one of the market leaders in manufactured vacuum

UK Director, Jonathan Plumb says: Vacuum is commonly misunderstood not only by end users but also by agents or suppliers. Many suppliers

of vacuum equipment do not fully understand or have the technical knowledge to support the products they supply which often leaves many end users lost to ﬁnd the correct solution or even someone who can”. Vuototecnica are market leaders in providing Total Vacuum Solutions as they are vacuum engineers rather than just suppliers of equipment. The Vuototecnica range of equipment is probably the largest available from a single manufacturer and therefore ensures the correct equipment is selected for the job at hand. • over 2,500 suction cups, cup holder and ﬁttings. • full range of vacuum control valves and instruments. • comprehensive range of Electric and Pneumatic vacuum pump. • vacuum lifting & pick and place systems.

Vuototecnica • guarantee a solution. • provide a 5 year materials guarantee on specific equipment. • can offer the most cost effective solution supported by specific operating costs when applied to a vacuum system. To find out more on how Vuototecnica can provide the best solution for your application please visit www.vuototecnica.co.uk sales@vuototecnica.co.uk or call Jonathan on tel 01908 227892

Mydax Releases CryoDax series of Low Temperature Chiller Systems With over two decades of experience and refinement of low temperature chiller / heater systems, Mydax has designed the CryoDax series of chillers to provide power and reliability for industrial temperature control applications. With a temperature range of -70°C to +150°C available and cooling capacities from 2kW up to 15kW @ -50°C, the CryoDax series of chiller systems can meet the most demanding requirements. Temperature stability of ±1.0°C is standard with tighter stability specifications available. The CryoDax series is powered by the state of the art, user friendly Opdax Controller which offers a microprocessor-based control system which incorporates ease of use for the operator with powerful controls. The Opdax controllers feature a menu driven system equipped with an interactive 5.7” color touchscreen display. System controls are exceptionally comprehensive and provide user input, along with built-in diagnostics and error messages. Please call or visit Mydax online for more information. Tel: 0208 339 7370 Fax: 0208 339 7371

Unit 5 Russell House, Molesey Road Walton-on-Thames, Surrey KT12 3PE

PECM Issue 18

Email: sales@blackfast.com Web: www.blackfast.com

Mydax Inc. 12260 Shale Ridge Ln. Auburn, Ca. 95602 USA 00-1-530-888-6662 www.mydax.com

New Composite, Lightweight Material For Bridge Decks Available From ECS Engineering Services he latest innovation in fibre reinforced polymer (FRP) technology can now be used to improve the durability of bridge decks in the UK, thanks to ECS Engineering Services, which has the rights to supply and install a range of products constructed using InfraCore速 Inside technology. This innovative, lightweight and maintenance-free product can be installed on a new, existing or refurbished substructure.

The Dutch company FiberCore Europe has developed a unique and standardised technology to use composite FRP material, which has market leading load bearing capabilities, up to 60 tonnes and more. This enables designers and engineers to select an alternative, environmentally friendly, low maintenance product for traditional projects and also minimise the time required to complete a project and so reduce the overall costs.

Compared to traditional bridge building materials, the reduced weight of FiberCore products enables savings to be made in other areas. Smaller counterweights and hydraulic rams are required to move the bridge deck, while smaller electric motors will reduce energy consumption. In addition, the reduced weight of the deck, mounted on original supports, will allow the maximum payload to be increased without affecting safety. Bridge decks manufactured using InfraCore速 Inside technology cannot corrode or rot which provides an extremely long service life which is supported by a 50 year warranty. It is also comparatively easy to install with prefabricated segments being joined on site. This all helps to minimise the installation time and the disruption to traffic flow caused by refurbishment projects. www.ecsengineeringservices.com

Issue 18 PECM

Latest developments in Advanced Process Control in evaporator/ spray drying AUTHORS: Simon Mazier / Keith Smith Introduction Spray drying is used in the manufacture of a wide range of highvalue items, from dairy products to food flavourings to pharmaceutical ingredients. It is a complex and energy-intensive process, requiring high levels of manual intervention from well-trained, experienced operators. To remove water safely – without damaging critical product properties – requires significant capital investment. But once the plant is running, it can be difficult to increase capacity as demand grows. In the sectors where they are deployed, spray dryers are the most energy-hungry components of water removal. A typical multi-effect evaporator will extract as much as ten times the amount of water from the product for the same amount of energy as the dryer. Therefore, it is vital to fully optimise evaporator performance as the first stage of process improvement. This has to be done carefully as changes to evaporator operation will have an immediate effect on dryer performance and – hence – product quality. Perceptive Engineering has developed a suite of software and engineering tools to increase the yield, throughput and efficiency of the entire drying process, resulting in lower energy consumption, more consistent product quality and less waste. This software-based upgrade is a lowcost, low risk alternative to capital expansion, typically offering a return on investment of 3-6 months. Both the dryer and evaporator have three key phases of operation: the crucial start-up phase, when product feed is first introduced to the process unit; normal operation, when

PECM Issue 18

disturbances such as tank changes and shifts in ambient temperature or humidity give rise to process and quality upsets; unit shut-down, when the feed product transitions from concentrate back to water. This article will describe one of the solutions developed to address the first critical stage: process start-up. Operational Challenges – Start-Up Each production unit is brought online through a series of small, carefullycontrolled step-changes. Feed solids transition quickly from water to product. With the Evaporator, the challenge is to avoid conditions that increase the risk of fouling. An overaggressive start-up on the evaporator will increase fouling very early in the production run; this will shorten overall run-time before cleaning is required, reducing overall equipment effectiveness. Early fouling also affects heat transfer, meaning higher energy consumption throughout the cycle, or lower throughput. In the dryer, aggressive starts frequently lead to either scorched product which fails quality tests, or over-moist product which blocks the dryer. Either way, production capacity is severely compromised and waste or re-work rates are high. Slow, carefully-managed start-ups can avoid these issues, but they extend the time delay between batch or grade changes. As manufacturers look to increase agility and reduce operating costs, and as new formulations come along that are more challenging to dry, these issues must be addressed more elegantly. Model predictive control (MPC) has been used in the optimisation of spray

dryers and evaporators for more than twenty years. Through a series of response step tests and using sophisticated modelling techniques, MPC can determine in advance the sequence of control moves necessary to push the evaporator or dryer closer to their constraints, then keep them there – even when disturbances like tank or batch changes are upsetting the process. MPC is able to execute multiple coordinated control moves, many times a minute, continuously during production. This constant ﬁne tuning of the process could not be achieved in the PLC and would be impossible for an operator to replicate, which is why more manufacturers are exploiting the technology to gain a competitive edge. Perceptive are renowned experts in deploying MPC programmes for a wide range of global clients. They have been selected by Abbott Nutrition, Danone and Wyeth as APC provider for the manufacture of high-value infant formula in North America, Europe, Singapore and China. Perceptive Engineering has now perfected the techniques for taking control of both the evaporator and dryer much earlier in the production cycle, by modelling – then optimising – each unit as it moves through the start-up phase and on to stable operation. This expertise has been captured in the latest release of Perceptive’s award-winning software. The system runs within a standard Windows® environment and interfaces to client systems using standard protocols such as OPC or ODBC.

Evaporator Start-up The trend (left) shows solids levels from the final effect of the evaporator, with multiple starts overlaid on the same trend. Despite the operator running the plant cautiously, some of the start-ups overshoot, recording solids levels that are too high and which will give rise to increased fouling and compromised efficiency. When the same evaporator is started with advanced control (right), overshoot is minimised and the time taken to reach stable, on-spec operation is reduced by as much as 40%. As well as improved efficiency throughout the run, the faster start permits much more agile manufacturing with shorter turnaround and less wasteful grade or product changes.

Dryer Start-up In this example, exhaust air temperature gives an excellent indication of the variability observed during different dryer starts. Again, the trend on the left is plotted from multiple separate production runs and exhibits a wide spread of control. One of the main advantages conferred by Advanced Control (right) is greater consistency of operation – a higher level of repeatability between production runs, even when other process disturbances are present. For the dryer, MPC delivers a 50% reduction in the time required to achieve stabilised operation, defined as temperatures and production rate at setpoint, with expected product quality being achieved. In addition, the time to bring all six nozzles on line was reduced by 16%. Again, this provides far greater agility for dryers with a high number of product changes in their schedule, and more reliable, efficient operation for dryers with longer run times between CIP.

Perceptive Engineering Limited, Vanguard House, Keckwick Lane, Daresbury Sci-Tech, Cheshire WA4 4AB, UK www.PerceptiveAPC.com / info@PerceptiveAPC.com / +44 1925 607150

Issue 18 PECM

Product News

Matrox Avio and Matrox Extio fibre optic KVM extenders separate the keyboard, mouse, audio, and multiple displays from the computer, while delivering uncompromised performance, exceptional image quality, and full HD resolution support. Matrox Avio transmitter/receiver pair extends the I/O functionality of your system, including 2 displays at up to 2 km Matrox Extio Series

Matrox Extio bus extension technology leverages proprietary PCIe interface cards to drive up to 16 displays at up to 1 km

Matrox Avio Series

Learn more at matrox.com/kvm/pecm

Jasic Welding Solutions New from Global Welding Manufacturer Jasic, the Pro MIG 450 and Pro MIG 350 Multi process separate IGBT welding inverters oﬀer advanced control circuitry and a rugged, reliable performance for MIG, MMA and Lift Arc welding applications. Both models feature high duty cycles and new 4 roll wire feed units and optionally can be supplied with water cooling units which store neatly on the Jasic MIG trolley which can also accommodate a full size gas cylinder. Both Jasic models are suitable for 0.6, 0.8, 1.0 and 1.2 mm wire and are packed with user features, such as, digital amp and voltmeter, burn back control and wire inching, 2T/4T trigger function, gas check function, variable inductance and power and status LED’s. Each machine is supplied with MIG torch, interconnecting cable, gas regulator, work return lead and clamp. Readily available through Jasic UK equipment distributors, these products are designed for use in maintenance, production, fabrication and construction industries and are supported by a 5 year warranty when registered at jasic.co.uk.

New Shell TAT approved flange isolation product launched by James Walker A new Shell TAT approved product from James Walker is set to bring new standards of flange isolation to critical applications in the oil, gas and other processing industries. Isolation gaskets are by their very nature a compromised product as they try to fulfil both sealing and isolating roles at a wide range of pressures and temperatures. However, by successfully optimising each component of its Insolion® flange isolation kit, James Walker has produced an isolation gasket with the widest possible performance envelope. Using the best possible materials and optimising component design plus careful consideration of the positioning of the sealing element allows a single gasket design to be specified for plant-wide use across the majority of flange

speciﬁcations including ANSI, API, ASME, EN, BS, ISO and DIN, saving on inventory costs and simplifying maintenance regimes.

Wilkinson Star Limited is the Sole UK Importer of Jasic Welding and Industrial equipment. Tel: 0161 793 8127

www.jameswalker.biz

Solutions for the process industry

KDPES launches AS-6600 Accelerometer Simulator

RMIG is the world’s largest manufacturer and supplier of perforated metal and related products. We know our customers’ requirements for price and quality and meet their demands with uncompromising service.

Designed to simulate the output signals of many commonly available accelerometers the AS-6600 provides users of condition monitoring and data acquisition systems with the ability to check and verify the measurement capabilities of their systems over a broad range of frequencies and amplitudes prior to use or as part of an ongoing maintenance regime.

Processing encompasses a vast number of potential applications for perforated products and is probably the sector where applications for perforation are most varied. RMIG has signiﬁcant experience in the chemical, pharmaceutical, paper and oﬀshore industries, to name but a few. Ranging from small, high-precision perforation in thin materials to large holes in thick sheets, we have the knowledge, expertise, tooling and the materials to deliver products according to your requirements.

www.rmig.com

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KDPES is a specialist designer and manufacturer of instrumentation, cabling and system integration solutions. As UK representative for the Meggitt Sensorex product line we also oﬀer customers a range of standard and ATEX rated LVDTs, RVDTs, Inclinometers, Accelerometers, Gyros, IMUs and Signal Conditioners.

Tel: 01767 651058 www.kdpes.co.uk

Email: enquiries@kdpes.co.uk

Product News NEW Thermometer Kit with Integral Timer simplifies Legionella Water Tests Temperature specialists, TM Electronics (UK) Ltd asked engineers involved in water temperature testing how their job could be made easier. The feedback was unanimous a handheld thermometer with integral timer for one and two minute running times for hot and cold water outlets. TME listened to the comments from the 2015 Healthcare Estates Conference in October and responded quickly. Just one month later the company launched the CLEGK1 Compact Legionella Temp Kit, featuring the new MM2008 Legionella Thermometer with Integral Timer and the BSKS01-S Dual Purpose Temperature Probe – all for the special introductory price of just £120. The MM2008 features 1 minute and 2 minute countdown buttons, making it much easier to use for timing the hot and cold water tests - recommended for Legionnaires’ disease risk assessment, management prevention & testing to ACoP L8. The BSKS01-S has a fully waterproof construction which means it can be used for both running water and pipe surface temperature measurement. Main Features of the CLEGK1 • Waterproof thermometer to IP67 (MM2008) • Integral Countdown Timer on Thermometer Display • Counts down 1 minute (Hot) and 2 minute (Cold) water running times at the touch of a button • Thermometer compatible with all K-Type probes with mini plug • High Accuracy • Wide temperature range • Waterproof dual purpose probe for liquid and surface temperature measurement (BSK01-S) • Thermometer for Life Guarantee

Email: sales@tmethermometers.com www.tmethermometers.com

Achieve Zero Error in Manufacturing of Parts, Modules and Kits Weighing is an inexpensive and easy-to-apply method for in-process and end-of-line quality control. It allows high throughput to support error-free automated manufacturing. The new white paper Zero Errors for Automated Manufacturing – Eﬃcient Control Method Succeeds outlines how to obtain: • Accuracy and reliability • Easy veriﬁcation of equipment • Multiple high speed control points It also discusses successful applications of weight based quality control and how to remove defective parts, modules or kits from the manufacturing process. METTLER TOLEDO’s compact and rugged weigh modules optimise in-production quality control and ensure zero error weighing. The weigh modules are easily integrated into machines and instruments and provide fast, accurate and precise results. For more information download the zero error white papers: www.mt.com/ind-wp-zero-error

Issue 18 PECM

eWON Talk2M Provides Cost Effective, Remote Access Condition Monitoring Solution For Marine Gensets y installing an eWON VPN router and using the Talk2M Internet-based remote access system, a manufacturer of marine generating sets is now able to securely monitor and report on the condition of its diesel-electric generating sets, located onboard an oil platform supply vessel, via a cellular (3G Internet) connection.

The generating sets are installed in the engine room of the ship and are

PECM Issue 18

critical assets, as they are responsible for supplying power to all onboard electrical systems including lighting, heating and the ship’s thrust motors.

Any abnormal or unusual events in the data can be identified quickly, investigated by the engineers and reported to the customer.

With the eWON Talk2M solution provided by M.A.C. Solutions (UK) Limited as the vessel moves back to within 3G range of the coast, the manufacturer’s engineers can download the condition monitoring data – such as torsional vibration, thermal and power quality data – remotely from the gensets.

The cost of the eWON Talk2M solution is more than offset by eliminating the need for service engineer call-outs to the vessel, which also prevents any costly disruptions or delays for the vessel operator.

Prior to investing in the eWON Talk2M solution, the genset manufacturer would need to send a service engineer to the vessel, wherever it was located in the world, in order to manually upload condition monitoring data from the generating sets. Not only was this costly, but also very time consuming, when uploading weeks or months of condition monitoring data. On the oil rig supply vessel, an eWON VPN router is installed on the inside of the exhaust stack, as this location provided the most effective 3G signal. The eWON is connected to the genset manufacturerâ&#x20AC;&#x2122;s own data acquisition system for the gensets. When the ship comes back towards the coast and within 3G range, the genset manufacturer can upload the data that its system has been logging since the last upload. This provides the company with a fast, efficient and cost effective means of baselining (setting alarms and triggers) the data coming off the gensets, which is particularly important in the first few days and weeks of installing new marine gensets. Secure, mobile and modular According to the genset manufacturer, eWON Talk2M was the most suitable solution, as it provides a two-way communications system that is cost effective but also secure, modular and mobile. The genset manufacturer can now communicate with the equipment onboard the vessel as if one of its service engineers were sitting there right next to the equipment with a laptop. eWONâ&#x20AC;&#x2122;s Talk2M (Talk to Machines) is an Internetbased remote access support and diagnostics service, available in the UK through Industrial Data Communications company M.A.C. Solutions (UK) Limited. The software offers a professional platform with all the security, reliability and traceability required by industrial and marine applications. Talk2M is a unique, secure and affordable service that enables OEMs, machine builders and systems integrators to provide remote maintenance, support and diagnostics for machines in remote locations or onboard marine vessels. Talk2M can be accessed anywhere in the world, using secure Broadband and other secure wireless connections. The router installed on the oil platform supply vessel is an eWON 2005CD industrial-grade router with dual LAN/modem connectivity. As well as being equipped with an Ethernet port, the router also has a SIM card that enables the genset manufacturer to access its equipment via a 3G cellular network. The eWON and Talk2M solution provides another important differentiator for the genset manufacturer. Once the eWON Talk2M solution is installed, the genset manufacturer can evaluate the application, investigate the condition monitoring data, pass regular reports to the customer, and analyse the data itself, in order to consider future improved equipment designs. For more information on eWON Talk2M, please visit www.mac-solutions.net or telephone MAC Solutions on 01527 529774 or email sales@mac-solutions.co.uk Issue 18 PECM

Sensors & Systems

Sensor-Technik UK Ltd. Mobile Controllers and Measurement Technologies

A08 Pressure Sensor

Sensor-Technik UK Pressure Sensors

Delivering An Integrated Solution

> Measuring up to 3,000 bar

> Sensor & Measuring Systems

> Versatile, low failure rates

> Controllers & HMIs

> Thin-film, ceramic or silicon available

> Complete Engineering Lifecycle

NGS2 Inclination/Gyrosensor

M01 Pressure Sensor

L03 Pressure Sensor

> Varied media compatibility

> Measuring Range ±180°

> Off-highway vehicles

> Food Industry

> 0-1000 Bar Range

> CANopen Output Signal

> 0-800 Bar Range

> 0-20 bar range

www.sensor-technik.co.uk sales@sensor-technik.co.uk Sensor-Technik UK Unit 21M, Bedford Heights, Bedford, MK41 7PH Tel: 01234 270770 | Fax: 01234 348803

Your Ideas. Realised

Software & Systems AMG Systems offers free ‘Basics of IP Video Network Design’ whitepaper AMG, the British manufacturer of CCTV transmission solutions and sophisticated 5 Megapixel cameras, has produced a free downloadable whitepaper that guides readers through the basics of IP video network design.

New Verisurf® Software, Major Enhancements Solid Modeling, Fast Point Cloud Based Inspection/Reporting and more…

Written expressly for those who have analogue CCTV knowledge and who want to understand the basics of IP video system design, the whitepaper takes into account the significant changes in technology that have taken place over the past 15 years. It looks specifically at: • How the different elements of an IP video system function • How these differ from analogue CCTV • How system design impacts network requirements • And, which equipment can be utilised to ensure optimum performance, investment, and future proofing Using simple, straightforward language and clear examples, the whitepaper takes an unbiased look at both the advantages and challenges of using IP video for surveillance installations, and illustrates the differences in approach required to design an IP video network, as opposed to the traditional analogue system. Download the full whitepaper on: http://www.amgsystems.com/downloads/whitepapers.htm.

CIVA Education: The physics of NDT made clear by simulation Because results provided by NDT systems are often difficult to interpret (due to numerous parameters and complex physical phenomena involved in an NDT inspection), and because the available time to train people on the physics of NDT is quite limited, EXTENDE has decided to release “CIVA Education”, a simplified version of the NDT simulation software “CIVA”. Dedicated to universities and training centers, it is the ultimate tool to help them teach the “physics behind NDT” to their students and trainees, efficiently and at a low cost. Its simple and interactive interface makes it easy to highlight the main phenomena and understand typical NDT results in a visual, realistic and comprehensive environment.

www.extende.com

PECM Issue 18

Verisurf Software, Inc. is pleased to announce the release of Verisurf X9, software for 3D measurement. The new release includes the addition of Verisurf SOLIDS, a complete 3D solid modeling application, as well as major productivity enhancements to each of the modules that comprise the Verisurf solution – CAD, MEASURE, ANALYSIS and REVERSE. Three components, which were previously cost add-ons, are now included in the Verisurf CAD module: creation and editing of solid models; rasterto-vector conversion of images and photos; true shape nesting of 3D geometry for use in composite materials, 3D printing and many other applications. New Speed Menu options for point cloud and mesh objects greatly reduce the time necessary to scan, align and inspect part data. In the improved point cloud display with shading, the ﬁne details of live scans look great and appear in real-time, as the data is collected. Analysis functionality has been optimized for increased speed and accuracy when using large scan data with the capability to process and display one million points per second in real-time. These enhanced capabilities have enabled new productivity features, including a ‘Do It’ icon to run the macro for quick alignment, registration, analysis, and reporting. Verisurf X9 is scheduled for global release in December, 2015. Live demonstrations can be viewed online and at select tradeshows. Contact sales@verisurf.com for more information.

Software & Systems

Symetri is an Autodesk Platinum Partner Tier partner, operating in the oil, gas, nuclear, transportation and manufacturing sectors, supplying 2D and 3D CAD design software, as well as specific third-party software applications. Symetri is an Autodesk Authorised Training Centre and is a member of Autodeskâ&#x20AC;&#x2122;s developer network. Supporting over 750 customer organisations throughout the UK, it operates from offices in Aberdeen, Newcastle upon Tyne, Wakefield and Leicester

Telephone: +44 (0) 1912 135 555 Email: info@symetri.co.uk www.symetri.co.uk Issue 18 PECM

HSM next generation integrated CAM for Inventor and Solidworks users

hen it comes to integrated CAM, Man and Machine alongside Autodesk is committed to delivering solutions to the broadest range of users, from designers and engineers to veteran CNC programmers, regardless of their CAD tool of choice. For designers and engineers that are prototyping or producing finished parts, Man and Machine offers the next generation integrated CAM solutions that put you in control of the design to manufacturing workflow. It also provides unbeatable performance and quality for CNC programmers. Define machining geometry and parameters by selecting entities directly from the 3D digital prototype enables Autodesk CAM solutions to maintain full associativity between the 3D model and machining operations. Any changes to the model are automatically reflected in the toolpath. Late design changes no longer mean missing delivery deadlines or introducing lastminute programming errors. Turn your Inventor designs into highprecision machine-ready toolpaths that can be programmed, simulated and verified, all within your Inventor software. Built on the same powerful CAM kernel as HSMWorks, Inventor HSM solutions help you generate the most efficient toolpaths that produce high quality finished parts while minimizing cycle time and maximizing machine life. HSMWorks is designed from the ground up to work inside SolidWorks, providing

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a logical extension of the parametric SolidWorks assembly environment into the CAM world. Users will beneﬁt from the comprehensive 2D and 3D CAD capabilities of SolidWorks mechanical design solutions and quickly extend any knowledge gained to the CAM process, resulting in improved design quality and reduced product development time.

These CAM solutions reinforce our commitment to the Manufacturing industry by delivering professional grade solutions that appeal to the broadest range of users. These CAM solutions reinforce our commitment to the Manufacturing industry by delivering professional grade solutions that appeal to the broadest range of users. More speciﬁcally, this allows users to take full advantage of the latest CNC machining technology to complement 3D Printing for a complete Digital Prototyping and design to manufacturing solution.

Alongside the software for Inventor or Solidworks, Man and Machine offer a range of services including on –site training with one of our application engineers, consultancy and telephone support for any queries or problems. Our highly skilled technical consultants are on hand with every stage of the implementation process. As the only reseller in the UK to sell Autodesk CAM, Man and Machine has the skills and knowledge to help find the right solution for you. “HSM places an emphasis on being easy to learn and easy to use, without sacrificing power and functionality. Modern programming techniques ensure you can continue to work whilst fast 64 bit multi-core toolpath generation takes place. All this is within a familiar CAD environment and complete compatibility with any data management solutions in use.” George Roberts, Application EngineerMan and Machine

Get in touch for more information on 01844 263700, email marketing@manandmachine.co.uk or visit www.manandmachine.co.uk or cam.autodesk.com.

The Challenges Of Creating The Industrial Internet Of Things

As industry looks to build out the Industrial Internet of Things (IIoT), its biggest challenge will be seamlessly Internet-enabling the ‘Things’ that live at the edge of the network. Industry-wide, this area contains trillions of Things that contain one or many data points that may need to be analysed and combined into information. IIoT sets its sights on Internet-enabling all hardware and software components (the “Things”) that comprise an automation system. This will allow for smarter automation, where Things can share information with other Things and adapt their behaviour, to achieve optimum performance. In addition, personnel responsible for the operations of the system will be able to remotely assess and manipulate all aspects of such systems, without the need for dedicated on-site expertise.

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These benefits are contingent upon the resolution of key challenges; most notably the interchange of data between the mechanical, digital and human components of an industrial automation process. Today, however, there are several cultural and technological changes that are impacting the scale and speed of the creation of the IIoT. New ‘big data’ software vendors are entering the market, looking to provide products to consolidate data, unify legacy solutions, and bridge the gap between external and internal operations. In tandem with such software products, hardware technology is becoming lowercost, allowing for unlocking of previously unavailable data from low-level sensors.

Furthermore, our society’s reliance upon Internet technologies permeates all aspects of life, with the next generation of industrial engineers growing up with the assumption that industrial data will be available, rich, easy to use, and everywhere. And finally, multi-site data connectivity will assist with strategies at the enterprise level, with competitive advantages to be gained by moving beyond traditional organisational boundaries, to use and involve third parties. As already mentioned, the biggest challenge to building the IIoT will be seamlessly integrating the Things that live at the edge of the network. The edge of the network is the furthest removed from the Information Technology (IT) we have become accustomed to using when Internet connectivity is required.

Dave Hammond is Product Manager at M.A.C. Solutions, who is the preferred partner for Kepware in the UK and an Authorized Reseller in France. For more information or to download the full white paper “Industrial Internet of Things and Communications at the Edge” by Tony Paine, CEO of Kepware Technologies, please visit www.mac-solutions.net or www.kepware.com or telephone MAC Solutions on 01527 529774 or email sales@mac-solutions.co.uk

impediment, as Things become added at an unprecedented rate. Challenge 2: Discovering Things and the data they possess Once a Thing can be identified, the next challenge is how other interested parties will discover that it exists and what data it possesses. Of course, a Thing should be able to restrict discovery of some or all of its data, based on security requirements. Balancing ease of discovery with the rigid constraints of security will be fundamental to the success of IIoT and must be achievable without a PhD in cyber security. Challenge 1: Identifying Things within the Internet

Challenge 3: Managing massive amounts of data

In order for Things to be able to communicate with each other, they need to be uniquely identifiable within the Internet. Historically, this has been accomplished through a unique Internet Protocol (IP) address. As industry looks ahead to the trillions of Things that will be connected, focus has been placed on adopting the Ipv6 standard, which defines a 128-bit address capable of uniquely identifying 340 undecillionth (340 x 1036) addressable items (compared with only 4 billion addressable items using today’s Ipv4 standard).

These trillions of Things will produce something much larger than trillions of data points, all of which will need to be collected, analysed and possibly archived. Moving this amount of data over the Internet will consume new levels of bandwidth, which could result in the degradation of service as well as higher costs for Internet carriers, service providers, and ultimately end users. Moreover, archiving this data for future analysis will require massive amounts of data storage and a new generation of scalable analytical applications capable of honing in on individual points of interest, in a timely manner.

This range will more than cover the requirements of IIoT. However, it will be difficult – if not impossible – to manage this effectively on a global Internet scale. Typically, such tasks have historically been achieved by Naming and Number Authorities, with the aid of Network Administrators, but this will likely be an

Challenge 4: Navigating connectivity outages The Things that make up IIoT, as well as the communication mediums that link them together, will not be available 100 per

cent of the time, resulting in intermittent or even long term outages. This could severely impact systems where data loss is unacceptable or where variances in the data needs to be known in real-time. Challenge 5: Integrating existing infrastructure into new IIoT strategies For decades, Industrial Things have made data accessible over private, site networks, through the implementation of open or proprietary protocols. And in the past, complexities such as security have largely been ignored, in order to achieve optimisation and integration between dissimilar industrial systems, within a private environment. Given that the typical lifecycle for industrial Things exceeds 20 years, there will be an expectation to integrate the existing into new IIoT strategies. Opening these private networks and the data they contain to the Internet will require detailed security assessments to minimise risk of exploitation.

The promise of connecting everything within an industrial environment, to get complete operational visibility and allow for the best real-time decisions, will transform how we manufacture for years to come. The premise for this next industrial evolution is the Industrial Internet of Things (IIoT), says Tony Paine, CEO of Kepware Technologies.

Storage, Handling & Distribution Lipp tanks fitted and constructed in close proximity.

Tank Construction In Tight Spaces Reduces Plant Downtime Often we don't have the luxury of working within a spacious new build environment, existing plant structures need to be catered for, and that luxury will be further diminishing in the future. In the world of large volume liquid storage and processing tanks, that can be a problem, literally a very big problem - that's where Lipp's automated spiral seam tank building system comes in. Lipp's tank construction process reduces external space requirements.

Over the last year or two, as AMP 6 and the new TOTEX system have become embedded, the messages being sent from the Water Utility companies is that refurbishment, re-use and upgrade is the way forward. Whole life analysis of product performance has become critical in-terms of economic evaluation and is the preferable option over and above initial purchase cost, which includes any circumstances that involve complete replacement and/or new build. In certain circumstances this means that components within an overall system will be replaced or upgraded rather than the complete system itself. This can be difficult

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enough with smaller components; when the components in question are very large, like water storage or process tanks on a waste water treatment plant, then the problems can be very challenging indeed. Typically tank construction requires a lot of space around the tank for scaffolding, ancillary equipment and personnel, which simply may not be available if you are working within an existing, confined and operational processing plant. In contrast, the Lipp spiral-seam tank construction system requires very little space for building and so is ideal for replacing, upgrading or expanding upon existing storage and processing plant capacity. Because the tanks are built from the ground upwards as a spiral, using Lipp's automated construction process, most of the building work takes place at or close to ground level. Also, because the system needs minimal scaffolding work on the outside, the tanks can easily be built between existing processing and storage

tanks, support frameworks and gantries - which would otherwise present real difficulties for older style bolted section tank solutions. Martin Grant, Lipp's UK Marketing and Sales Manager commented; "The ability to provide such a flexible and space-efficient tank building system offers real benefits when working within existing operational processing plants. We have previously solved similar problems at a busy UK airport where the space restrictions limited how high we could work, as well as the space available at ground level. The Lipp system gave the most effective solution to these confined space challenges." The Lipp double-fold system is the fastest and easiest technique for flexible construction of reliable containers and tanks within a customer's existing operational location. The main characteristic of the tank building system are the transportable compact assembly devices, allowing the construction of tanks by steel bands from within the tank ground plan; a very effective method of building in challenging process environments. The highly automated production process permits a continuous variable size installation within a short time frame â&#x20AC;&#x201C; and in a small space.

Lipp's automated tank construction system.

Critical Dairy Process Temperatures Restored by Andrews Chiller Hire

With a team of experienced engineer working out of more than 25 depots strategically placed around the UK Andrews Chiller Hire can respond very quickly.

major UK producer of yogurt and milk-based drinks turned to Andrews Chiller Hire to help maintain correct temperature in their packaging, storage and distribution areas when ambient temperature started to fluctuate. Changes in temperature happen for a variety of reasons, a significant increase in productivity, change in environmental conditions or an in-plant system becomes unreliable. Whatever the situation, failure to maintain a constant 5oC would prove a financial disaster – for safety reasons

product would be destroyed and with no customer deliveries, reputations are at stake. With a team of experienced engineer working out of more than 25 depots strategically placed around the UK Andrews Chiller Hire can respond very quickly. The Company has established a reputation for delivering solutions to chilling problems in under a targeted 4hr period. It is this rapid response that continually saves customers’ reputations along with many millions of pound in lost revenue. For the yogurt and milk based drinks company a 100kW chiller and a 150kW air handling unit (AHU) was despatched to site from the Andrews Heathrow depot and installed with 24in ducting feeding into the building. On one occasion this Chiller/ AHU set-up was

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used to recirculate chilled air from the packaging area to boost existing cooling and assist with temperature reduction. On another emergency situation the identical arrangement was deployed to prevent temperature in the storage and distribution areas from exceeding safe limits. In many installations carried out by Andrews Chiller Hire it is the air handlers that act as the recirculating systems, drawing air from a room, routing to the chiller and returning the air at a much lower temperature. The skills of Andrews’ engineering teams come in to play in calculating and matching chiller power rating with properly sized air handling units to deliver and achieve the constant, required low temperature.

Andrews Sykes Hire Limited Chiller Division Unit 54 Gravelly Industrial Park Tyburn Road Birmingham B24 8TQ Tel: +44 (0)1902 328725 E: shdinternalsales@andrews-sykes.com www.andrews-sykes.com

Storage, Handling & Distribution

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New range of modular Demag rope hoists

New Demag V-type double girder crane

Terex Material Handling has launched a new range of rope hoists based on a single design technology. The DMR range is of a modular design and is available with a broad range of complementary components, allowing multiple configurations to meet a wide variety of customer specific applications. This inherent flexibility allows DMR rope hoists to be manufactured to compact C-design or co-axial design.

Following the launch of the innovative Demag V-type single girder crane, Terex Material Handling has extended the range to include V-type double girder overhead travelling models. V-type double girder cranes are available with load capacities of up to 50 tonnes and are oﬀered with spans of up to 35m as standard, with longer girder lengths available upon request.

The DMR range includes ﬁve models with SWLs from 1 to 50 tonnes. They are suitable for conventional cranes and crabs, as well as for stationary applications in the mechanical and plant engineering sectors where lifting, towing, travelling, holding or positioning tasks are required. DMR modular rope hoists are available as foot mounted hoists, low and standard headroom travelling hoists and double rail crabs to meet speciﬁc customer needs.

Email: bnb-help@terex.com

www.demagcranes.co.uk

Store hazardous materials safely with DENIOS System Containers Each system container is optimally designed to hold all standard types of containers and ensure full use is made of the available storage space. DENIOS system containers offer a whole range of benefits: Not only can they store large amounts of hazardous substances outside, but investment outlay per storage space can also be kept to a minimum. Containers are equipped according to the type of drums or containers they are intended to hold, and the lowest storage level is always fitted with an integral sump to ensure liquid leakages and spills are safely contained. Different materials can be stored in compliance with applicable storage regulations. If corrosive materials need to be stored, plastic or stainless steel sumps can be used as they offer optimum resistance to such substances. You can find more inspired ideas for hazardous material storage and production equipment in our 2015 catalogue, which you can request by calling free on 0800 178 07 23 or visiting www.denios.co.uk.

A signiﬁcant feature of the V-type crane is the reduced weight of the crane girder compared with cranes manufactured in box section girders. This facilitates the accommodation of a rope hoist that has a higher load capacity for the movement of heavier unit loads. The reduced crane deadweight produces less wheel pressure, minimising the forces transmitted to the crane runways and existing building structures. Consequently, the new Demag V-type crane provides architects with greater freedom in planning new factory buildings.

Email:bnb-help@terex.com

www.demagcranes.co.uk

Crating Solutions UK Crating Solutions UK is an East Yorkshire based award winning service for the whole UK with strong customer bases in Yorkshire & Humber, East Midlands, West Yorkshire and Manchester. Our teams specialise in bespoke timber packing cases and crates in accordance with BS1133, but also in moisture and corrosion intercept measures. Providing full turnkey projects we can lift and remove machinery for international exportation. Our plywood boxes and crates are suitable for all types of products, whether light, heavy or sensitive, and provide protection against rugged transportation and changes in climate, and during long term storage.

Tel: +44 (0)1482 470490 t Fax: +44 (0)1482 441433 Email: logistics@cratingsolutions.co.uk www.cratingsolutions.co.uk Issue 18 PECM

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The revolutionary new KASTOwin Tube A 5.0 cuts UPWARDS and not from the top down, as with traditional bandsaws. For the first time it allows tungsten carbide tipped blades to saw tube, as the teeth are not damaged, greatly speeding the cutting cycle. Come and see it at MACH 2016 - Stand 4638 KASTO is the world’s leading manufacturer of high productivity sawing machines. Visit for more.

✓ ✓ ✓ ✓ ✓

We manufacture the widest range of computer controlled storage and retrieval systems for bar, tube, profile, sheet and other materials. See us at MACH 2016 - Stand 4638. Systems may be interlinked with saws, including ours, other machine tools, robotic sorting systems, MRP and ERP systems, and more. If you are running out of space in your warehouse or factory, KASTO has the perfect solution for you.

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Switches & Sensors

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Tools ITC Expands UK Production Facility As the UK’s benchmark manufacturer of precision cutting tools, Industrial Tooling Corporation (ITC) has now expanded its Tamworth manufacturing plant. The company has acquired a neighbouring premises that will give ITC a demonstration area, additional warehousing and most importantly the space to almost double its cutting tool production capacity. Purchased during the summer, ITC has invested heavily in the new 8,000sq/ft floor space to create a state-of-the-art manufacturing plant. Commenting upon the acquisition and the planned expansion of the Staffordshire business, ITC’s Managing Director, Mr Peter Graves says: “Our business has grown substantially in the last few years and we have continued to invest in the most productive machine tools to maximise our productivity per square metre. The limited floor area was restraining our plans for growth, so the availability of the adjacent unit proved very timely.” The new 8,000sq/ft floor area has already been prepared with a demonstration area that will also provide the R&D team with a tool trialling facility for customers. The new factory will almost double the existing floor-space and this will provide the potential for an additional 20+ machine tools for the production of cutting tools. Additionally, an annex floor has been installed to provide extra office space.

Email: sales@itc-ltd.co.uk www.itc-ltd.co.uk

Training

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World Class Independent Valve & Actuator Training One-day training courses from leading industry professionals. Independent courses. No sales pitch, just quality, technical training. Training Courses + Introduction to Valves

+ PED / ATEX

+ Introduction to Valve Actuators

+ SILs

+ Control Valves

+ Introduction to Hydraulics

+ Safety Valves

+ Introduction to Pneumatics

+ Valves â&#x20AC;&#x201C; Advanced Level

+ Combatting Corrosion

Training Venues Banbury, Brighouse, Aberdeen, Worksop

For full details on each course, visit: www.bvaa.org.uk/training_courses.asp British Valve and Actuator Association Limited 1A Banbury Office Village Noral Way Banbury OX16 2SB Tel: +44 (0)1295 221 270 | Fax: +44 (0)1295 258 893 Email: enquiry@bvaa.org.uk | Web: www.bvaa.org.uk

BOOK NOW!

enquiry@bvaa.org.uk 01295 221270

Waste Management Bioremediation Product Successfully Used for Environmentally Safe Treatment of Refinery and Chemical Waste!

BCP35S/BioSurf is a new bioremediation product for hydrocarbons spills that often result in immediate, long-term and expensive environmental damage. Oil spill can prove fatal for plant, animal and human life and usually last for decades after the spill occurs. The substance is so toxic that it can cause massive loss of species that live in aﬀected areas. Bionetix International a wholly owned subsidiary of Cortec® Corporation, in the business of manufacturing microbial based bio-products launched BCP35S/BioSurf as an environmentally safe and economical alternative to the use of chemicals that reduces client’s processing costs and increases the time of remediation. BCP35S/ BioSurf includes 2 applications for spills up to 10 square meters. The product is designed to bring two of the best hydrocarbon degrading technologies into one to enhance the three steps of bioremediation. www.cortecvci.com

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Valves & Flow Control

Made in Britain

TELEPHONE

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Dixon Group Europe Limited 350 Walton Summit Centre, Bamber Bridge, Preston PR5 8AS Telephone: +44 (0)1772 323529 Fax: +44 (0)1772 314664 marketing@dixoneurope.co.uk

www.dixoneurope.co.uk

For further information please contact us now on:

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New features for pressure sensor The popular PN pressure sensor now features larger display in 2 colours for enhanced visibility of operating condition and output status. Setting is now easier and the unit can be rotated after fitting.

www.ifm.com / uk/ pn ifm Telephone 020 8213 2222

SECURITY | LOW VISION | VIDEO CONFERENCING | MEDICAL | ANPR

Reach new heights

Achiev Achieve eve ev e new ne levels ne leve leve le vells of power powe models. with Sony’s GigE Vision 4 mo Industrial camera technology has hit a new high with latest GigE Vision 4 series. Featuring a Global Shutter CMOS sensor which provides high sensitivity and high speed (23fps at 5.1Mp or 40fps at 2.4 Mp) without focal plane distortion. There’s higher accuracy and clarity for fast moving images too, with reduced takt time.

Whatever the shooting constraints, the robust GigE Vision 4 models are up to the task. Multiple image processing and system optimisation technologies – such as Defect Correction and Multi Pixel Averaging – guarantee the high quality you need, without compromising on convenience. Sony GigE Vision. New heights of efficiency, worth looking up.

Take your vision to a higher level at image-sensing-solutions.eu

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Colour Camera Block