PECM - Issue 25 2017

Process

Manufacturing

Control &

Engineering

PECM

Global Success Through Innovation Issue 25 2017 £3.95 www.pecm.co.uk

GO BEYOND THE TRADITIONAL - 04

INNOVATION AND PERFORMANCE - 62

EVOLuTION OF REsHORING - 94

Its no secret that automotive production lines of the mid-twentieth century weren't quite as 'well oiled' as today's high-tech super factories.

Assuming that they are correctly designed, installed and maintained, hydraulic systems should have an operating life of decades.

Last spring the UK experienced a growth in reshoring manufacturing. 18 months later, how has this evolved and what will be the impact of Brexit?

The Future of

Automated Manufacturing

Automating the manufacturing process is about increasing capacity without increasing headcount, by taking labour cycles out of the design or production processes.

Using a combination of software integration skills and unique software platforms, Man and Machine has a powerful solutions set thaU can increase efficiency throughout the manufacturing workflow.

Product Configurators

Cloud Based CAD/CAM Solutions

Integrated CAM software

0 CustomX 0 Configurator360

0 Fusion360

0 yperMILL 0 HSMWorks for Solidworks 0 HSM CAM for Inventor

Did you know?

According to an ONS national survey at least two thirds of UK companies will be exploring Automation in the next 2 years.

For more information on automated manufacturing contact Man and Machine on 01844 263700, email marketing@manandmachine.co.uk or visit www.manandmachine.co.uk.

Process Process

Inside...

Inside...

Control & Control &

Engineering Engineering

Sections Sections Editors Choice Editors Choice Southern Manufacturing Show Air, Gas & Odour Control Boilers & Maintenance Boilers & Maintenance Calibration Software Calibration Software Connectors & Fittings Control & Automation Control & Automation Drives, Motors & Gears Drives, Motors & Gears Electrical & Electronics Electrical Engineering Facilities Management Electrical & Electronics Facilities Management Fixtures & Fittings Fluid Handling Fluid Handling Health & Safety Health & Safety Hydraulics & Pneumatics Hydraulics Lifting && Pneumatics Handling Equipment Machining Lifting & Handling Equipment Measurement & Monitoring Machining News & Events Measurement & Monitoring Process Technologies NewsProduct & Events News Process Technologies Pumps Software Product News& Systems Storage, Handling & Distribution Pumps Switches & Sensors Software & Systems Training & Recruitment Storage Handling Distribution Valves & Flow & Control Training & Equipment Valves & Flow Control Water & Waste Treatment

6 8 27 29 32 47 49 57 59 63 66 70 73 74 78 90 91 97 98 104 106 107 108 111

6 39 41 43 44 47 62 65 68 74 78 83 87 88 89 100 114 118 126 127 132 138 140 140 142

Manufacturing Manufacturing

Inside Issue Inside Issue 24 25 BARNSHAWS POLSKA SUPPLIES ECS Engineering GO BEYONDServices THE TRADITIONAL Reliable Technology Improves Awarded STRUCTURAL STEEL TUBE FOR S5 EA Framework AUTOMOTIVE SUPPLY Efficiency For Offshore Industries Contract ForCHAIN SouthEXPRESSWAY VIADUCT Very few industries are as demanding East It’s no secret that automotive Polska has brought or as Barnshaws hazardous as the offshore sector further support to Polish domestic and the closely connected subsea infrastructure by supplying 17 industry. precision-curved steel tubes to theStructural construction of a new Duraenable Slab FRP Stair viaduct on the S5 expressway.

Treads Win Top Award For Design Innovation In Recognition Of Their CHALLENGES OF Durability And Ease OfTHE Installation FACTORY Dura DIGITAL Composites, a leading UK

production Services lines of the ECS Engineering hasmid-twentieth been century quite as ‘well oiled’ as appointed by weren’t the Environment today’s high-tech, super factories.

Agency as a framework contractor responsible for delivering large MERFORD AND SIEMENS MEICA maintenance contracts in the MEGA PROJECT OFF THE SouthDELIVER East region.

NORWEGIAN COAST Steam Control Valves on – Getting The The compressors the Edvard MostGrieg Fromoil This Vital Component platform, some 160

Theof likes of automobile or electronics kilometres the Norwegian coast, supplier precision engineered Process control inoffhygienic manufacturers arerecognised competing for theapplications, as manufactured byfood Siemens FRP products has been such as the and in onfor a global market with beverage Hengelo, have been fitted with ‘state with aconsumer top award Innovation sector, demands a great newer and moreat individual solutions. of thethe art’components noise enclosures. in Composite Design the deal from that are prestigious Composites UK awards in used to manage the manufacturing 10 WAYSprocesses.

TO AVOID SCRATCHES Birmingham.

FASHION LOGISTICS PERFECTIONand cleaning AND DENTS WHEN FORMING A new logistics center by SSI Schaefer STAINLESS STEEL CodingControl Takes Industrial Gas Turbine Rotor Repair forIoT Software has recently become operational Its Place Atworking The SAPpieces Futurethat Factory When will be – What Does It Take? omni-channel distribution by the used as cladding, home appliances, The Config Team has announced that Finnishgeneration Stockmann Group. is The power industry and furniture, even a small scratch it has joined the Future Factory, part under constant pressure to meet becomes a big problem. of SAP® Co-Innovation Lab, with the fluctuating energy requirements implementation of their IoT software due to variable renewable energy CodingControl. demands.

Issue 25 PECM

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GO BEYOND THE TRADITIONAL AUTOMOTIVE SUPPLY CHAIN t's no secret that automotive production lines of the mid-twentieth century weren't quite as 'well oiled' as today's high-tech, super factories. Myths abound about trucks full of components vacating premises at the dead of night, only for local black markets to coincidentally spring up the next morning offering OE spares at suspiciously low prices. While an extreme example, this illustrates the leaps and bounds that have been achieved with regards to supply chain management in the modern automotive industry - progress that has been enabled by businesses such as Optimas.

I

The gradual demise of some of Europe's best loved marques demonstrates the importance of efficient supply and the vital role it plays in preserving profitability.

Optimas, a fastener and component distributor and service provider for manufacturers and tier suppliers has bred a reputation for streamlining supply chains to offer increased speed of production, ease of supply and enhanced efficiency. As a result, their services save manufacturing businesses the massive costs that can be incurred through administration, management and warehousing.

The primary areas of expertise for the company are fasteners and C-Class products, a mainstay of virtually every major component in an automotive vehicle. Optimas differentiates itself by offering a full range of services from initial design to final assembly on the line – providing manufacturers with one point of contact for all aspects of supply. Optimas can also offer a Vendor Managed Inventory (VMI) service and will also oversee management of other site suppliers on the customer's behalf.

During the design stage, Optimas engineers will work as an extension of the customer's design team to develop bespoke solutions which will help to meet project performance targets.

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PECM Issue 25

With environmentalism and fuel efficiency at the forefront of current automotive thinking, simply specifying an aluminium fastener compared to a steel alternative can contribute to drastic weight savings over an entire vehicle. Even for the high powered, endorphin inducing performance cars that live in our fictitious garages, the same rule applies.

Standardising fastening components further simplifies the manufacture of a vehicle and its associated components; saving time and money during a production run. Some manufacturers have reported a staggering 40 percent reduction in part count by utilising such standardisation. Due to involvement at conception, Optimas can specify an optimum and repeatable solution, whether it is destined for a family runaround or a track-prepped supercar.

Once the initial design phase is complete, Optimas moves focus to the logistical challenges. The pressure on automotive manufacturers is intense, with dates for launches and first deliveries immovable.

With the required component finalised however, Optimas will then design dedicated bin systems for the moving production lines, supply the required components, then monitor the bins to ensure they are fully stocked throughout the manufacturing or assembly process.

With the pressures of increased efficiency requirements a key point for decision makers in the industry, tailored systems to allow ease of manufacture are definitely considered part of the much desired 'future' plant.

Optimas will support these systems by formulating a full logistical framework, organising deliveries and managing stock levels continuously throughout production. This even extends to responsibility over other ancillary components and products at a facility, providing one central source for all logistics services for the benefit of the customer. By conducting an audit of the supply chain, Optimas can optimise material flow through plants and facilities to enact reform. As a result, the practical demands of keeping to

production schedule are greatly simplified.

Furthermore, by minimising inventory investment via lean principles, Optimas can reduce costs - by as much as 13 percent for one particular customer.

The reliable supply of components is enabled by the manufacturing facilities operated by Optimas in Europe and the US. The facilities are licenced by Mortorq, Tapitite and a number of other leading brands. With a pedigree that has seen Optimas supply parts to support the production of some of the world's most luxurious vehicles, quality is guaranteed throughout the production cycle.

When manufacturing for such a pressurised sector, supplying high quality components on short lead times is paramount. Optimas aids this by involvement from conception to final assembly, utilising knowledge gained through the design phase to optimise

Optimas, a fastener and component distributor and service provider for manufacturers and tier suppliers has bred a reputation for streamlining supply chains to offer increased speed of production, ease of supply and enhanced efficiency. www.optimas.com

logistical and production systems to achieve the utmost efficiency. Further logistical control is afforded from Optimas' first class production facilities, which allows it to service unexpected demand with increased agility.

Savings are achieved by the specification and design of optimum components; an emphasis on availability and speed of supply; and the innate engineering expertise to adapt this approach for a wide range of automotive component suppliers.

Such an approach has consigned the days of missing deliveries and production line stoppages to history. Today manufacturers can rely on companies like Optimas to not only ensure each delivery arrives on time, but that it carries an optimum component to a perfectly adapted production system – helping manufacturers and tier suppliers to meet targets and maintain their competitive advantage.

Issue 25 PECM

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Process

The leading source for innovators in Technology, Manufacturing and Maintenance within the Engineering & Processing industry worldwide.

Published bimonthly, a subscription to PECM magazine is essential for Process Engineers, Chemical Engineers, Instrumentation Engineers, Mechanical Engineers, Plant Engineers, Precision Engineers, Environmental Engineers & General Engineers, Companies and Organizations in the Food, Dairy, Beverage, Brewing, Semiconductor, Pharmaceutical, Biotechnology, Chemical, Oil & Gas, as well as all UK's major manufacturing units.

Every issue of the magazine contains the latest news, in-depth features, together with product innovations and case studies showing how process engineers are implementing new technologies to reduce costs and impact on the environment.

With over 300,000 readers worldwide the publication is widely read, recognized, and well respected within the Process, Engineering & maintenance industries.

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Issue 25 PECM

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VENDER MANAGED INVENTORY AND THE FOURTH INDUSTRIAL REVOLUTION eing a successful manufacturer requires you to concentrate on what you do best. Among many factors, OEMs (original equipment manufacturers) need to be focussed on developing and refining their products, innovating features that allow them to stand out against the competition, and relentlessly pursuing increased customer satisfaction.

B

Dealing with complex supply chains, detailed inventory management, and a complex web of supplier relationships can soon divert from these core goals and the competencies of your business. But they need just as much attention if production is to run seamlessly in a smooth, efficient and cost-effective manner.

VMI (vendor managed inventory) is a tried and tested strategy to confront this challenge, but many companies still persist in diverting managerial and administrative resources to the management of multiple supplier relationships and sourcing of SKUs. Much of the confusion may arise from a lack of definition and understanding of this supply chain strategy.

At a fundamental level VMI is an inventory management, product supply and replenishment arrangement whereby your VMI partner utilises their logistics expertise to fulfil these, and collaborate with the manufacturer on a lean supply chain solution.

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PECM Issue 25

A study by De Toni and Zamolo found VMI reduces the storage space of an entire supply chain by 30% while also cutting supply chain costs considerably. A lean inventory ideally requires realtime replenishment from a VMI partner that can manage many suppliers, and so ensure no stock-outs. Electronic Data Interchange (EDI) between client and VMI partner allows justin-time delivery and demand planning to be managed with multiple vendors (at the upstream end of the supply chain).

The bane of any manufacturer — line-downs — are also consigned to history, with VMI inducing a reduction of supply base and a shortening of the supply chain.

Joining up these links adds resilience and unlocks growth through management of short term volatility, accelerating time-to-market, and reducing supply complexity to drive competitiveness.

VMI is evolving into the ‘agile supply chain’ due to the increasing digitisation of all manufacturing processes, automation of warehousing, IoT (Internet of Things) traceability, and realtime end-to-end data collection. The Fourth Industrial Revolution is happening now.

Finally within the reach of most businesses, VMI allows you to plug into it.

— Chris Till is Managing Director of Acorn Industrial Components, supply chain optimisation specialists. www.acornic.co.uk

Beechcraft PU Mouldings & Design L AU N C H N E W W E B S I T E !

I

n the year of its 45th birthday, the West Country based custom enclosure manufacturer has launched an exciting new website www.beechcraft.co.uk

The family run business specialises in the design and production of low-volume high-quality mouldings in structural polyurethane. As one of the UK’s longest standing specialists in PU, Beechcraft has developed an enviable reputation for producing innovative highquality ‘design solutions’ for clients in many aspects of industry, such as, aerospace, medical and process control, to name a few. ISO9001 accreditation was achieved in 1991 and the organisation is an approved supplier to many major companies.

If you are looking for an enclosure, or a structural moulding, in quantities from 10 – 400 per month, Beechcraft’s website is just the place to start the search. The company are happy to offer free initial advice; right through to a fully controlled design service and completed product. This can include conceptual sketches, full colour illustrations, and 2D or CAD format working drawings. A 3D model can also be supplied prior to tooling, if required.

Tooling can be rapidly manufactured in either cast resin-aluminium composite, utilising SLA or SLS CAD

Large instrument cover utilising a 10 part-tool to create a curvaceous and daring design.

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PECM Issue 25

generated patterns, or for higher annual quantities machined aluminium tooling is capable of well over 5000 impressions. Typical lead times are 6-8 weeks for the cast resin and 10-12 for the machined aluminium, and tolerances for first offs of +/- 0.25mm, are available.

We asked managing director Darren Phillips why designers should be looking to use polyurethane: “PU (or RIM) offers many advantages over other processes. Wall sections from 2- 30mm allow the designer a flexibility to incorporate a chassis within the enclosure with moulded in inserts and fixings to support electronic and optical components in a very stylish and functional case. These can be supplied in vast ranges of paint finishes with RFI/EMC shielding and silk screen printing if required.”

Beechcraft’s new website walks you through the whole process from start to finish, showing you the company’s adaptability and the projects its been involved in throughout many years in the business.

If you would like a moulded sample of the material, so you can see for yourself how versatile it is, give Beechcraft a call on 01761 416642 or email enquiries@beechcraft.co.uk

“Beechcraft are pleased to provide free technical advice concerning PU applications, styling design proposals and costings, as well as cosmetic and structural ideas to enhance your specific application: just give us a call…”

A structural chassis illustrating the complexity that Beechcraft have been able to achieve in RIM.

EDITORS CHOICE

EVERYTHING PROGRESSIVE MANUFACTURERS NEED FOR SURFACE MOUNT CIRCUIT BOARD ASSEMBLY.

Making sophisticated production systems operate seamlessly and keeping everything productive is a challenge faced by electronics manufacturers the world over. To succeed in this highly competitive sector, progressive companies need to focus on their core manufacturing skills. That’s why they look to full-line solutions from companies offering specialist integration expertise.

Europlacer is such a company. But with a difference. Europlacer manufactures the equipment behind two of the most critical surface mount assembly processes, then augments these core products with bestin-class technology from other acclaimed suppliers.

Europlacer is a part of the Blakell Group that includes Speedprint, an industry-leading manufacturer of screen printers: essential in surface mount circuit board assembly.

The Europlacer brand itself is globally synonymous with its unmatched surface mount component placement platforms.

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PECM Issue 25

The Group also comprises Blakell Europlacer Distribution. By capitalising on the in-house engineering expertise of Speedprint and Europlacer, this agile business unit evaluates, distributes, integrates and directly supports a comprehensive range of meticulously-selected assembly process products.

The outcome is a portfolio of truly effective ‘full line solutions’, comprising the Group’s own surface mount printers and placement platforms operating seamlessly with proven optical and x-ray inspection systems, reflow ovens and profilers, intelligent component reel storage, board handling technology, plus rework and repair stations.

It’s everything a progressive board assembler needs: a single source, selected from multiple sources, to give the very best of all worlds.

Website: www.blakell-europlacer-distribution.co.uk Email: contact@europlacer.com

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EDITORS CHOICE

INSPECTION TECHNOLOGY BOOST FOR GEORGE FISCHER JOINT PERFORMANCE The value of George Fischer’s widely specified HDPE pipe systems has just been enhanced through the development of the world’s first non-destructive testing (NDT) regime for HDPE products, which now allows the manufacturer to issue a “Fit for Service” certificate on both Electrofusion and butt welds. Contractors already

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PECM Issue 25

benefitted from the inclusion of a ‘completion indicator’ on individual couplings such as Tee or Crosses, but the new service now offers complete peace of mind for the whole project team regarding the quality of the finished installation. This very significant stride forward means that clients in the water, gas distribution, food processing

and other industries requiring the highest standards can now specify systems such eco-FIT, ELGEF Plus and PROGEF with the same confidence as metal pipework alternatives.

Meanwhile customers can continue to benefit from these well engineered systems’ speed of installation, versatility, low weight, durability and other key attributes. Crucially GF Piping System’s new ultrasonic based, non-invasive testing will see the company’s internationally recognised partner provide a responsive on-site service which can check up to 20-30 separate welds per day. The Pass/Fail report can include details of any discontinuities detected by the scanners and is accompanied by a 10-year guarantee to provide complete peace of mind for the specifier or their end client.

A spokesperson for George Fischer commented: “At GF Piping Systems we understand the challenges that customers face during the project cycle, which is why we have developed the NDT solution to fulfil the same quality standard they would expect from any

other piping system but with the Pass/Fail fusion long term weld statement. This increases the value of our offering and ensures it is fully Fit-forPurpose.”

As one of the world’s most respected manufacturers of HDPE and other pipework systems, George Fischer strives to set the highest standards in quality control, both within the factory and throughout the installation process. The GF Piping Systems10 year guarantee backed NDT service can only enhance the overall offer to customers.

For Further Information Telephone: 024 7653 5535 Fax: 024 7653 0450 Email: uk.ps@georgfischer.com Website: www.gfps.com/uk

EDITORS CHOICE

Hinge d e every ap sign for plication

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Denso Protection System for National Grid LNG Tank Bases Winn & Coales Denso Tank Base Protection System is being used at the Isle of Grain National Grid site on four of their LNG storage tanks. The installation work was carried out by contractors JPV Painters of Brentwood.

To meet various operating conditions at the Isle of Grain National Grid site the Denso Tak Base system was chosen to give eective protection Following surface preparation, Denso Hi-Tack Primer and Denso Primer D were applied. Densyl Mastic was then applied in the gap between the tank and the base. This not only provides a sealant between the concrete and tank base to prevent entrapment of water but also a smooth profile when applying the following Denso Hi-Tack Tape. A single layer of Denso Ultraseal RT Tape was applied and then finally a topcoat.

The Denso Tank Base Protection System is flexible enough to move with the tank when it gets filled and emptied and provides a tough outer armoring. The highly weather resistant system provides a long-lasting solution to Tank Base problems. www.denso.net

Issue 25 PECM

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NEW LAWS FOR TEMPERATURE CONTROL – GET FUTURE FIT THE EASY WAY The next wave of legislation affecting temperature control for the manufacturing industry is due in 2018, and manufacturers will be obliged to take a close look at everything to do with process systems. Richard Metcalfe, Sales Director for industry specialists ICS Cool Energy explains.

The carbon reduction legislation is ongoing and now we’re looking ahead to the next wave that comes into force on 1 January 2018 and as always with new laws, there’s bound to be lots of industry talk and potential for confusion.

It’s under the banner of the Ecodesign Directive which is about Energy Related Products (ERP) and is aimed at reducing carbon footprints. The new legislation covers process cooling equipment that is to be rated with a SEPR (Seasonal Energy Performance Ratio). Tier 1 will be introduced on the 1st January 2018, with Tier 2 coming into effect on 1st January 2021.

Put simply, new temperature control equipment and systems purchased from the beginning of 2018 will need to meet stringent new levels of energy performance. While this may sound ominous (and expensive), it doesn’t have to be.

As a leading manufacturer, we’ve been at the forefront of ensuring that our temperature control solutions already meet the precise performance demands. Our products are already ‘future fit’ – ensuring our customers can be confident of meeting and exceeding compliance.

So while the new legislation is likely to put decisions about temperature control solutions in the spotlight again, there’s no need for to be overly concerned. The technology is already here and when it comes to getting future fit, the right temperature control solutions partner who can provide both the products and the system design expertise will help keep your business out in front.

2017 – NEW RANGE PREVIEW The next generation of energy performance for mould temperature control is on its way from ICS Cool Energy, with a range of four stand-alone water cooled heater/chillers, with free cooling that can easily deliver 70%-plus in energy savings.

It’s designed for ease of installation as a stand-alone and/or as part of an efficient purpose-designed system.

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PECM Issue 25

i-Chiller – compliance here and now The acclaimed i-Chiller range set new standards in energy performance, developed from temperature control expertise that’s been working for nearly 30 years. It is already compliant with the 2018 legislation, with thousands of systems already in operation.

With class-leading efficiency, Eurovent accreditation and in capacities of up to 230kW in stock, it’s a true workhorse backed by the confidence of a three year guarantee.

Its robust and practical design includes a coil-in-tank evaporator, adapted for varying process load and diverse flow conditions while minimising pressure drops. t Internal water bypass to protect pumps against dead heading t Efficient and durable, with scroll compressors t EC fan options and condenser air filters for reduced maintenance and improved life expectancy t Additional premium components including phase monitoring, pressure switches, level sensors, crankcase heaters

New range highlights: t Enhanced mould temperature control thanks to fluid outlet temperatures from 5°C to 90°C and in capacities from 14 to 36kW t Digital scroll compressor technology t All non-ferrous fluid circuits t Touch screen HMI with full network capability t Space saving package

ENERGY EFFICIENT TEMPERATURE CONTROL FOR MANUFACTURERS • Eco-design ready solutions • Range includes chillers, TCUs, and adiabatic coolers • Stock available immediately

• Technical support 24/7 • Extended warranties up to 5 years • Preventative maintenance and water treatment

Talk to the complete temperature control experts about optimising your process and reducing your costs.

0800 774 7415 info@icscoolenergy.com

WE MAKE IT WORK W W W. I C S C O O L E N E R G Y.C O M

EDITORS CHOICE SEPURA is alive and kicking

Versatile, Automated Monitoring Solutions!

Leading filtration specialist Bowman Stor has been mounting an ongoing campaign to ensure customers obtain genuine SEPURA™ replacement service kits. This follows concern that some users may be buying imitation products believing that they are linked to Bowman’s high performance oil/water filtration systems.

Series 3 dataTaker Intelligent Dataloggers feature universal input channels for use with a wide range of input signal types to record: Temperature, Voltage, Current, 4-20mA Loops, Digital, and more. They also offer powerful automatic alarm and programming capabilities.

Bowman is keen to point out that only SEPURA-branded filters contain SILEXA™ - their patented glass fibre silica media. With outlet discharges as low as 5ppm, only Bowman’s patented oil selective media, offers this level of performance combined with excellent environmental benefits.

Multifactor Europe Limited Rackery Lane Llay Wrexham LL12 0PB T: 01978 855995 | E: sales@mfeuk.co.uk | W: www.mfeuk.co.uk

Connect via RS232 with modem support, Ethernet and USB ports. The web interface allows users to configure the dataTaker datalogger, view data, and see current measurements as mimics using a web browser.

DataTaker can also auto-send data to your office via FTP. CAS Data Loggers is a distributor of data loggers and data acquisition equipment. We have been in business for over 20 years.

Call us at 1-800-956-4437 or visit us at www.dataloggerinc.com today!

Greycon Release Greycon Suite 9.0 – Future-proofing X-Trim for the next 15 years

Simple Is Clever: Eyecatcher With Outstanding Laboratory Features

Greycon are pleased to announce the release of Greycon Suite 9.0.

This release marks the third iteration of X-Trim front-technology in 30 years (first Fortran in 1985, then VB6 in 1995, now .NET’s C#) and now completes the migration of all Greycon products to .NET.

An attractive appearance in combination with hygienic design, ergonomics and ease of use: all these features are combined in a clever, simple manner in Labsit, the brand new laboratory chair from Bimos. Labsit not only meets all the requirements associated with this special profession, it also boasts a convincing fresh look, quality and durability. Whether in the lab or in an educational and training environment, Bimos Labsit is a specialist as well as an all-rounder, and – thanks to its variety of colours – an eye-catcher at the same time.

In addition to the front-end migration X-Trim now is also 15% faster on difficult-to-solve problems, thanks to advances in the underlying Gurobi mathematical programming libraries. Further improvements to the pattern reduction algorithms show an increase of the reductions from 23.6% (version 8.9 as compared to 8.3) to 24.0% (version 9.0).

Website: www.greycon.com

Designed down to the smallest detail, comfortable and flexible, Labsit’s high-quality workmanship guarantees long-lasting quality even when used non-stop – all with excellent value for money. www.bimos.com

Technical Translation Services Global reach need not cost the earth. t Technical and User manuals t Overseas bids t Legal t Marketing t Specialist patent and IP translation division 25 years’ experience Over 400 language combinations ISO 9001:2008 certified Offices in UK, Germany and USA Website: www.aktueltranslations.com

Rittal LED light series now complete Rittal has launched two new versions of its LED system lights, thus completing the range.

Its series of specially designed lights now includes 600 and 400 lumens of light output (luminous flux), to add to the current 1200- and 900-lumen versions. This means that Rittal can now offer lighting solutions to suit all sizes of enclosure, from small hous-ings right up to large systems.

With a luminous intensity of 1,200 and 900 lumens, the LED system means that even enclosures up to 1,200 mm wide and 2,200 high are perfectly illuminated.

Further information at www.rittal.co.uk

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PECM Issue 25

Petrofer – the one stop shop for all your production process fluids.

Petrofer, a leading manufacturer and supplier of industrial process fluids can offer the full range of fluid technology required: lubrication, cleaning, forging, rust prevention, presswork and forming technology are just some of the products supplied from their Telford base. Petrofer also provide a full survey, service and support programme and have a laboratory in the UK for sample analysis. We also pride ourselves on client partnerships and offer training to our customers to optimise fluid performance and efficiency.

Contact Details: Telephone: 01952 580100 Fax: 01952 580101 Email: enquiries@petrofer.co.uk Website: www.petrofer.co.uk

Your Specialist for Measurement, Control & Data Logging Solutions Tempcon is an independent specialist in the manufacture, supply and calibration of highest quality instrumentation and sensors (probes) for measuring, controlling and logging: t t t t

temperature pressure voltage current

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energy consumption (kWhs) equipment runtimes water & gas flow rates.

Plus, quick turn-around bespoke temperature probe manufacture and temperature calibration services.

One of our specialists will be happy to advise you today.

Call +44 (0)1243 558270 or email info@tempcon.co.uk www.tempcon.co.uk

EDITORS CHOICE

New Huck ® Fastener Engineered for Superior Corrosion Resistance The new Huck A4 (316) stainless steel Magna-Lok® fastener offers corrosion resistance beyond anything else in the Huck blind fastener range. Its wide grip range accommodates large variations in joint thickness and the expanding sleeve creates a tough, long-lasting joint. This excellent joint tightness results in a high-quality resistance to liquid penetration. The MagnaLok’s unique 360 internal locking technology enables the pin to be mechanically locked to the sleeve, virtually eliminating pin pushout.

Referred to as ‘marine grade’ due to its preferred use in the construction of boats, ships, oil and gas rigs, and off-shore wind farm towers, 316 is an austenite stainless steel which contains 18 percent chromium and 12 percent nickel.

Star Fasteners are always looking for new ways to support its customers. The addition of an in-house powder coating service has introduced the opportunity for stock items to be coloured to customers’ requirements and dispatched within 24 hours.

Whether for purposes of identification, matching like-coloured parts or cosmetics it has become a popular service.

The Star Fasteners product range offers a wide choice of fastening solutions: lock-bolts & structural blind fasteners, rivets, threaded inserts, sealants and adhesives. Repair, scheduled servicing and hire of associated tooling complements the complete service.

Email enquiries to sales@starfasteners.co.uk or call +44 (0)115 932 4939

As Arconic’s largest UK Huck Fastener distributor, Star Fasteners have successfully worked with some of the world's leading manufacturers to develop unique and cost-effective fastening solutions.

Applications where Huck Fasteners are being used. t t t t

Aerospace Automotive and Road Transportation Bridge Building Buildings and Structures

t t t t

Defence and Security Electronics and Appliances Industrial Equipment Marine

t t t t

Medical Oil and Gas Railway Vehicles and Infrastructure Renewable Energy

Issue 25 PECM

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EDITORS CHOICE

Calibration Services Since 1989 Calibration Maintenance & Repair Ltd have been supplying high quality calibration services to a range of industries.

As calibration becomes increasingly important as part of a companies traceability we believe we have succeeded because of the attention to detail we are able to offer.

Our calibration engineers are highly qualified for both in house and onsite work. We also work closely with clients to agree risk assessments and the inspection and testing requirements before carrying out any work.

Using the most up to date calibration technology available is vital to this approach and ensures that the work is done efficiently and thoroughly, with the minimum of disruption to a clientís workspace and with minimum downtimes.

It also means that we can supply all the necessary calibration and test certificates at the touch of a button in both printed and pdf formats, as part of a fully integrated, cost effective and streamlined calibration service.

Tel: 01603 279557 Email: debbie@cmrcalibrate.co.uk Web: www.cmrcalibrate.co.uk What more could you want from a Rubber Supplier?

Technical competence - Camberley Rubber have succeeded where others have failed. They have genuinely achieved remarkable things for their customers Engineering support - Engineering experts work with you to achieve your objective – be it a very straightforward part or a complex feat of rubber engineering If you have a new project, or need reliable and cost effective sources for a current product, please contact Camberley Rubber Mouldings Ltd. Tel:+44 (0) 1252 330200 Email: sales@camberleyrubber.com www.camberleyrubber.com

Micron Outlines Vision for IoT and Industrial Computing in Nuremberg The rapid onset of automation and IoT is causing many industries to adapt to a new reality. From factory automation, transport and logistics, energy distribution through to smart cities, the digitization of processes is requiring organizations to rethink both their IT and operational technology infrastructures to provide greater uptime and security. But technology evolution here is more complex than fastmoving consumer segments; the equipment that delivers these new features must last for several years and withstand demanding conditions.

At the show, Micron will be outlining its vision for why designers in industries like industrial IoT must make careful choices to ensure their products meet these demanding requirements.

Website: www.micron.com

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PECM Issue 25

EDITORS CHOICE

Editors Choice

Getting it right from manufacture through to delivery T

here’s more to powder coatings than meets the eye and, according to one of the UK’s leading players in the market, customers are increasingly looking at the quality of technical advice, the range of available finishes and a first class colour matching service.

it be BS, RAL, custom or match.

Thermaset can meet our customer needs from a few kilograms of powder coating - for a special order - through to tonnes for a long-term contract,” he said, adding: “We have one of the country’s biggest ranges of stock powders available for next day delivery across the UK.”

Tamworth-based Thermaset Limited has, over more than 30 years, established a reputation in the powder coatings industry for stability and reliability. Commercial Manager Nigel Crane commented: “Manufacturers look to companies with a proven track record, but will always factor in quality, delivery and price.

Among the major markets for powder coatings are the furniture and industrial sheet metal products.

Nigel Crane says: “Powder coatings are used extensively on both commercial and domestic furniture primarily because of their toughness, hardness and corrosion resistance.

as well as automotive, shop fitting and enclosure components.

“In the appliance finishing industry the advantages of high corrosion resistance with single coat application has resulted in powder coatings being used on a wide variety of white goods,

For further information Contact Ben Jennens at Thermaset Tel: 01827 55777 or email: ben@thermaset.co.uk Web: www.thermaset.co.uk

“Our service covers the full spectrum of the industry. There is no colour that can’t be matched and no special requirement we cannot meet – whether

Issue PECM21 25 Issue 2524PECM

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EDITORS CHOICE

LEMO (uK) Ltd Expands cable assembly Production Capability To meet the growing demand for “plug and play” interconnect solutions, LEMO (UK) is very pleased to announce a 50% expansion of its UK cable assembly service. This significant investment is part of an initiative the company has undertaken to support the growing manufacturing trend for OEM’s to outsource their non-core connector termination activities.

As part of this expansion, the company has increased its manufacturing capacity and the supporting services behind it. These services not only include a larger applications and design engineering team, but also a fully resourced production support team to ensure service levels are maintained at leading industry levels.

LEMO’s aim is to provide its UK customers with increased value by means of offering them a complete cable design and manufacturing service. The objective of this service is to provide customers with bespoke engineered solutions, tailored to specific system requirements and optimised for both performance and manufacturing from the outset. This approach ensures that product costs along with assembly and project lead-times are minimised, without the need for compromises in either performance or quality. As part of offering this complete service, LEMO (UK) can offer its customers access to a knowledgeable cross-functional team who have gained over 250 years of experience working in the interconnect industry.

All cable assemblies produced by LEMO (UK) Ltd are manufactured to exacting quality standards, using highly developed processes and specialist equipment. Furthermore, as part of the quality control process, each and every cable assembly manufactured will undergo an automated 100% electrical validation test to ensure compliance to specification limits. This manufacturing approach gives customers “peace of mind”, knowing that every product supplied by LEMO is of a consistent high quality.

With LEMO’s UK manufacturing facility being one of the Group’s leading fibre optic termination sites, assembly technicians are trained to terminate both copper and fibre optic contacts to the highest standards. All technicians are certified to terminate SMPTE hybrid camera cables supplied with the broadcast industry standard LEMO 3K-93C connectors. This cross training ensures that the company has the skills and resources required to manage the largest of projects involving both copper and fibre or a combination of the two.

Furthermore, LEMO (UK) can also offer its customers an “in-house” bespoke cable manufacturing service through its sister company, Northwire. Typical end markets for the cable assemblies produced by LEMO (UK) Ltd include, but are not limited to: Broadcast, Medical, Motor Sport, Defence, Test & Measurement and Nuclear.

www.lemo.com

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IoT devices: six security tips that could save your system

by Don Schleede, Information Security Officer, Digi Inc.

I

n n the the past, past, we we relied relied on on isolation isolation to to make make sure sure that that our our IT IT systems systems were were secure. secure.

We We hid hid our our big big mainframes mainframes away away in in rooms rooms accessible accessible only only by by aa select select few, few, and and ifif there there happened happened to to be be aa network network of of some some description, description, it it only only lived lived within within the the single single building, building, off offering ering wired wired terminal terminal connectivity. connectivity.

But But with with the the advent advent of of the the Internet, Internet, everything everything changed. changed. The The network network was was now now global, global, and and while while this this meant meant all-hours all-hours remote remote access access to to the the offi office, ce, and and convenience convenience for for partners partners and and customers, customers, it it also also opened opened up up potential potential security security breaches. breaches. The The cybersecurity cybersecurity industry industry was was born. born.

But with the advent of the Internet, everything changed.

With With embedded embedded technology, technology, devices devices – – each each with with their their own own web web address address and and functions functions – – have have become become empowered empowered with with intelligence. intelligence. And And this this development, development, in in turn, turn, opened opened up up aa new new range range of of targets targets for for bad bad actors actors internationally. internationally.

These These bad bad actors actors include include not not just just cybercriminals cybercriminals as as we we usually usually think think of of them, them, but but also also terror terror groups groups and and intelligence intelligence communities, communities, as as well well as as curious curious amateur amateur hackers hackers up up for for aa challenge. challenge. Whatever Whatever their their identity, identity, and and whether whether maliciously maliciously or or otherwise, otherwise, these these players players could could steal, steal, alter alter or or otherwise otherwise tamper tamper with with important important content. content. So So how, how, then, then, to to protect protect the the devices devices that that make make up up the the Internet Internet of of Things?

Things?

By By their their very very nature nature – – small, small, relatively relatively inexpensive inexpensive and and autonomous autonomous – – the the

24 PECM 25 8 PECM IssueIssue 22

number number of of Internet Internet of of Things Things (IoT) (IoT) devices devices is is going going to to be be enormous. enormous. We’ll We’ll fi find nd them them in in buildings, buildings, utilities, utilities, vehicles, vehicles, home home appliances, appliances, and and medical medical devices, devices, amongst amongst all all sorts sorts of of other other infrastructure. infrastructure.

As As sensors, sensors, they they will will be be components components of of aa smart smart grid, grid, able able to to collect, collect, store store and and transmit transmit data, data, and and will will link link up up with with multitudes multitudes of of devices devices globally. globally. Diff Differing ering in in size size and and functionality, functionality, they’ll they’ll send send everything everything from from large large streams streams of of realrealtime time data data to to one-off one-off alerts. alerts. Their Their one one common common feature feature will will be be connectivity. connectivity.

And And where where there’s there’s connectivity, connectivity, there’s there’s vulnerability. vulnerability. So So in in reality, reality, most most – – possibly possibly all all – – IoT IoT devices devices will will be be ‘reachable’. ‘reachable’. But But what what happens happens once once they’ve they’ve been been reached? reached?

Challenges Challenges to to devices devices Attacks Attacks on on embedded embedded IoT IoT devices devices can can come come in in many many forms forms and and from from many many directions, directions, including including through through wired wired or or wireless wireless connection, connection, and and by by direct direct physical physical access. access. In In fact, fact, direct direct physical physical access access is is aa major major problem problem for for IoT IoT devices devices because because of of their their sheer sheer quantity quantity and and ability ability to to operate operate unattended. unattended.

••

Remote Remote IoT IoT devices devices need need to to be be trusted trusted by by systems. systems. Systems Systems need need to to recognise recognise them them as as legitimate legitimate and and that that they they have have been been accessed accessed only only by by trusted trusted users users – – and and that that these these users users have have not not attempted attempted to to alter alter the the device’s device’s manufacturer manufacturer code. code.

••

By By visiting visiting aa manufacturer’s manufacturer’s site site and and downloading downloading their their latest latest fi firmware, rmware, aa hacker hacker could could upload upload it it to to their their own own device device and and then then send send fake fake data data to to aa system system from from what what could could appear appear to to be be aa legitimate, legitimate, authorized authorized device. device.

This This fake fake data data could could include include altered altered or or malicious malicious code. code.

••

With With hackers hackers constantly constantly on on the the

lookout lookout for for new new ways ways to to attack attack systems, systems, those those systems systems rely rely on on regular regular updates updates to to ensure ensure they they are are protected. protected. But But with with the the sheer sheer size size of of some some large large systems, systems, with with IoT IoT devices devices in in many many far-fl far-flung ung corners corners of of the the country country or or the the world, world, keeping keeping pace pace can can be be diffi difficult. cult. This This puts puts pressure pressure on on support support teams teams and and systems, systems, taking taking up up time time and and running running the the risk risk of of falling falling behind behind on on important important updates. updates.

••

Another Another danger danger is is that that determined determined hackers hackers may may be be able able to to fi find nd the the key key which which decrypts decrypts stored stored data data on on IoT IoT devices. devices.

••

An An emerging emerging threat threat is is the the hacker hacker who who resembles resembles aa more more old-fashioned old-fashioned criminal: criminal: one one who who will will physically physically break break into into aa device. device. This This is is an an IoTIoTspecifi specificc issue, issue, because because there there are are devices devices located located at at large large distances distances from from one one another another and and often often in in isolated isolated geographical geographical locations. locations. The The hacker hacker has has several several break-in break-in options: options: through through Ethernet Ethernet or or network network ports, ports, serial serial ports ports for for admin, admin, or or the the JTAG JTAG hardware hardware engineering engineering port. port. While While this this is is aa hacking hacking option option that that takes takes commitment, commitment, the the damage damage can can be be great. great. Currently Currently some some systems systems provide provide their their users users with with physical physical keys keys to to access access ports, ports, but but this this is is obviously obviously time, time, labour, labour, and and resourceresourceintensive. intensive.

••

Due Due to to the the size size and and relative relative lack lack of of expense expense of of most most IoT IoT devices, devices, some some security security functions functions won’t won’t fi fitt on on its its main main processor. processor. So, So, with with the the need need for for increased increased security security inevitable inevitable over over time, time, that that device’s device’s system system will will need need to to have have aa plan plan in in place place so so that that it it is is clear clear where where those those security security functions functions and and responsibilities responsibilities will will lie lie in in future. future.

Don Schleede, Information Security Officer for Digi International, a Minnesota-based manufacturer of embedded systems, as well as routers, gateways and other communications devices for the Industrial Internet of Things.

Don manages security operations and security compliance for Digi.

Six Six IoT IoT device device tips tips to to check check off off Authenticate Authenticate – – aa manufacturermanufacturersupplied supplied certifi certificate cate should should be be presented presented by by customers customers when when they they access access the the device, device, authenticating authenticating the the system system every every time time it it starts starts up up or or is is accessed. accessed. Hackers, Hackers, of of course, course, won’t won’t have have access access to to this this certifi certificate. cate.

Digital Digital signature signature – – aa unique unique digital digital signature signature for for every every legitimate, legitimate, authorised authorised device, device, unavailable unavailable in in fi firmware rmware and and unable unable to to be be faked, faked, will will prevent prevent hackers hackers from from creating creating counterfeit counterfeit devices devices and and fooling fooling the the system. system. Only Only genuine genuine data data from from confi confirmed rmed devices devices will will be be accepted. accepted.

Check Check for for updates updates – – the the system system should should regularly regularly check check for for and and automatically automatically download download updates. updates.

This This will will help help stop stop fi firmware rmware update update backlogs backlogs and and keep keep the the burden burden off off users, users, while while still still ensuring ensuring the the device device is is as as up up to to date date on on its its protection protection as as possible. possible.

Put Put the the key key in in aa box box – – ifif you you leave leave your your front front door door key key under under your your doormat doormat or or in in aa convenient convenient plant plant pot pot when when you’ve you’ve locked locked up up and and left left your your house, house, you’ve you’ve really really left left it it vulnerable vulnerable to to aa determined determined criminal. criminal. The The same same applies applies to to decryption decryption keys keys – – these these should should go go in in aa secured secured lockbox, lockbox, to to stop stop hackers hackers from from accessing accessing the the stored stored data. data. This This lockbox lockbox will will require require its its own own code code to to get get access access to to the the key. key.

Get Get physical physical – – challenge challenge any any physical physical system system attackers attackers by by making making them them follow follow the the same same authentication authentication process process as as is is used used when when the the device device is is accessed accessed over over aa network. network. This This applies applies to to access access through through any any of of aa device’s device’s physical physical ports. ports.

Have Have capacity capacity – – to to future-proof future-proof your your IoT IoT devices devices and and your your system, system, we’ll we’ll begin begin to to see see hardened hardened cocoprocessors processors with with responsibility responsibility for for security security functions. functions. This This will will aid aid in in providing providing the the maximum maximum security security levels levels and and extending extending device device lifespans lifespans without without overburdening overburdening their their main main processors. processors. There There will will also also be be additional additional security security features features accessed accessed via via the the cloud. cloud. In In summary: summary: make make sure sure you you have have the the capacity capacity to to accommodate accommodate new new levels levels of of protection, protection, because because you’re you’re going going to to need need it it in in future. future.

Leading Leading the the Charge Charge Digi Digi TrustFence™, TrustFence™, available available on on aa variety variety of of the the company’s company’s embedded embedded products, products, is is specifi specifically cally designed designed to to address address these these IoT IoT security security issues. issues.

Digi Digi TrustFence TrustFence incorporates incorporates authenticated authenticated boot boot to to check check aa manufacturer’s manufacturer’s certifi certificate cate every every time time the the device device is is booted. booted.

Users Users are are validated validated every every time time the the device device is is accessed. accessed. This This occurs occurs whether whether access access takes takes place place over over aa network network or or at at any any of of the the device’s device’s physical physical ports. ports.

Through Through Digi Digi TrustFence, TrustFence, the the device, device, in in turn, turn, presents presents aa digital digital signature signature when when uploading uploading on on the the network. network. This This signature signature would would not not be be available available to to counterfeit counterfeit devices. devices.

TrustFence TrustFence regularly regularly checks checks the the Digi Digi Device Device Cloud™ Cloud™ for for fi firmware rmware updates, updates, securely securely downloading downloading them them to to keep keep systems systems up-to-date up-to-date without without burdening burdening support support staff staff.. For For users users that that are are prevented prevented by by regulation regulation from from accessing accessing updates updates via via the the cloud, cloud, the the system system supports supports local local update update entry. entry.

Digi Digi TrustFence TrustFence encrypts encrypts stored stored data data and and keeps keeps the the decryption decryption key key in in aa lockbox lockbox to to keep keep it it safe safe from from hackers. hackers.

To To accommodate accommodate growing growing and and changing changing security security demands, demands, Digi Digi TrustFence TrustFence will will include include aa hardened hardened co-processor co-processor to to store store security security functions functions separately separately from from those those on on the the main main processor. processor. In In addition addition to to providing providing another another layer layer of of security, security, this this will will expand expand the the storage storage capacity capacity for for security security functions functions and and allow allow co-processor co-processor swap-out swap-out in in future future designs designs without without impacting impacting the the device’s device’s main main processor. processor. Some Some security security functions functions will will not not be be device-resident, device-resident, but but accessible accessible via via secured secured Digi Digi Device Device Cloud, Cloud, allowing allowing greater greater sophistication sophistication than than could could be be accommodated accommodated directly directly on on an an IoT IoT device. device.

In In conclusion conclusion Regular Regular news news stories stories remind remind us us that that there there is is no no such such thing thing as as ‘perfect ‘perfect security’ security’ – – break-ins break-ins at at highly highly secured secured sites sites and and hackers hackers accessing accessing critical critical systems systems happens happens much much more more often often than than we we would would like like it it to. to. In In reality, reality, the the security security goal goal can’t can’t be be to to make make all all interference interference impossible. impossible. That That would would be be aa futile futile mission. mission. Rather, Rather, the the aim aim is is to to make make interference interference diffi difficult cult enough enough that that it it puts puts hackers hackers off off.. IoT IoT devices devices are are tempting tempting targets, targets, but but ifif the the eff effort ort required required to to access access them them outweighs outweighs the the rewards, rewards, rational rational hackers hackers will will look look for for an an easier easier life life elsewhere. elsewhere. www.digi.com www.digi.com

Issue Issue 25 PECM 25 22 PECM 9

SOUTHERN MANUFACTURING & ELECTRONICS 2017 outhern Manufacturing & Electronics returns to FIVE, Farnborough on new dates of the 21st to 23rd of March 2017. With exhibition space now almost completely sold out, the show promises to prove once again its position as the one of the key annual showcases for UK engineering.

S

Southern Manufacturing is a major event by any yardstick; 18,000m² - larger than 5 halls of the NEC combined; around 800 participating firms from all over the world; over 8,600 visitors in 2016. The sheer scale of the event is complemented by the diversity of firms taking part. Pretty much the entire spectrum of engineering activity is addressed, from heavy engineering to high tech electronics and all points in between. For those seeking to invest in new plant and machinery, the show provides one of the best opportunities to see and compare the latest machinery from the world’s leading manufacturers being put through its paces.

For those seeking to address sourcing issues, the event provides one of the best marketplaces in Europe for components, OEM parts and consumables. The stature of the show means that vendors from all over the world now take part, creating a rare opportunity to meet firms that you wouldn’t normally expect to see at a domestic event. Engineering services are also well represented, with a huge range of service providers present offering

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everything from fabrication and precision engineering, to PCB manufacture, contract electronics assembly and specialist finishing. In short, Southern Manufacturing provides an un-missable opportunity for engineering professionals to discover new ways to become more efficient, more competitive and more profitable.

The full range of exhibitors and a searchable product database can be found at www.industrysouth.co.uk to allow visitors to plan their visit more effectively.

Pre-registered visitors also get a free Show Catalogue, and a copy of the Official Show Preview magazine, profiling over 100 exhibitors.

But there’s more: Southern Manufacturing & Electronics also provides the backdrop for an exceptional programme of free technical and business seminars that would in itself provide ample justification to attend.

The programme for 2017 provides its usual high standard of presenters drawn from industry, academia and commerce. A total of 28 sessions over three days will address a wide range of technical, business and

regulatory topics; subjects that will appeal to everybody involved in engineering enterprise. Some of the hot topics covered in 2017 will include an in-depth look at the latest advances in manufacturing.

Wayne Kite provides an overview of 3D Printing and the potential benefits for manufacturers. Zoe Webster from Innovate UK discusses how innovation and new technology adoption can drive growth in manufacturing. The Industrial Internet of Things comes under the spotlight in two sessions, looking at what the future might hold and how IoT technology can be employed right now to enhance efficiency and productivity.

In his perennially popular presentations, Stefan Knox from Bang Creations returns with his workshop on what makes a good design and how to generate new ideas. At the other end of the product development process, Antonio Falco gets to grips with how to sell effectively with some practical tips on how to close that deal, no matter how complex the product.

For those seeking to address sourcing issues, the event provides one of the best marketplaces in Europe for components, OEM parts and consumables.

More practical workshops include Ailsa Carson’s review of best practice in worldclass manufacturing. Andrew Farral and Debbie Wade of Advanced Rework Technology examine global workmanship standards within PCB design, fabrication and assembly processes. Mathias Bunte of Phoenix Mecano Enclosures looks at adding real value to machining, printing & keypads. Further sessions deal with how to implement Lean, CE Marking for 2017 and beyond, and vibration testing.

www.industrysouth.co.uk Issue 25 PECM

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Following last year’s Brexit referendum, Dr Alex Martin discusses the implications of Life after Brexit – what comes next in trade relations and product regulation?

Further sessions look in more detail at the implications for business of the next wave of Data Protection legislation and its likely impact on a post-Brexit UK. All of the sessions are free of charge, although pre-booking is definitely recommended. A complete listing of sessions and the online reservation form is available at www.industrysouth.co.uk.

Entry to the exhibition and the technical seminars is free, and FIVE Farnborough provides ample free car parking.

There's straightforward access by road from the M3 or by public transport. A complimentary shuttle bus connects the show and both of Farnborough's railway stations. To register for tickets, simply go to www.industrysouth.co.uk Event visitors can stay informed with the most recent show and exhibitor info by heading to the event's official blog, http://blog.industrysouth.co.uk, by following @industry_co_uk #southmanf on Twitter or by joining the show's official LinkedIn group at LinkedIn at http://linkedin.industrysouth.co.uk

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FREE SEMINARS FREE PARKING

FIVE | Farnborough | Hants | GU14 6XL 21st – 23rd March 2017 9.30am – 4.30pm (3.30pm close Thurs)

The UK’s top Manufacturing and Industrial Technology Exhibition Meet over 800 national and international suppliers under one roof in Farnborough this March at Southern Manufacturing & Electronics (inc AutoAero) 2017.

See live demonstrations and new product launches of machine tools & tooling, electronics, factory & process automation, packaging & handling, labelling & marking, 3D printing, test & measurement, materials & adhesives, rapid prototyping, ICT, drives & controls and laboratory equipment.

Free industry seminar programme online @ www.industrysouth.co.uk The exhibition is free to attend, free to park and easy to get to. Doors open at 9.30am on Tuesday 21st March.

Pre-register online now for your free entry badge and show preview at www.industrysouth.co.uk

SOUTHERN MANUFACTURING & ELECTRONICS is an ETES event organised by European Trade & Exhibition Services Ltd Tel 01784 880890 email philv@etes.co.uk

Register here with your smartphone

BOOSTING OPERATIONAL EFFICIENCY Meet SSI Schaefer at the Southern Manufacturing & Electronics Show 2017 ‘Maximising efficiency and process cost reduction’ is the overriding message from SSI Schaefer to all manufacturers attending Southern Manufacturing 2017.

SSI Schaefer, the UK and world’s largest provider of automated materials handling and integrated storage solutions, returns to Farnborough to provide manufacturers with hands-on advice and guidance on a range of innovative, yet practical solutions to boost productivity and reduce costs.

The company will be focusing on materials handling, assembly and component containers, component presentation and line feeding.

Aaron Thornton, National Field Sales Manager, SSI Schaefer, said: “Every warehouse manager and production line manager is looking for ways to maximise efficiency and improve productivity levels while driving costs down. However, all too often there is a lack of time or resources to justify the changes needed to develop a streamlined, flexible solution to achieving such gains. The integrated approach of SSI Schaefer brings together a wealth of disciplines, experience and expertise needed to devise and implement tailored, practical and efficient solutions to help

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manufacturers improve their efficiency, competitive position and profitability. In essence it’s about working with people, upskilling workforces and providing them with the knowledge and systems to move forward with.”

With more than 50 subsidiaries worldwide, SSI Schaefer is a strong and reliable partner. Whether in industry, trade, commerce or public organisations, the company’s products are in use across all market sectors and support a wide variety of businesses efficiently and effectively.

As the UK’s and world’s leading provider of integrated solutions SSI Schaefer satisfies the diverse needs of automated materials handling for production, storage and transportation within the manufacturing environment. Products ranging from plastic totes, through shelving, flow-racking, vertical storage machines and mezzanine floors to high bay pallet warehouses and related IT control and management systems. The organisation offers expertise in the design,

build, installation and maintenance of major, and often bespoke, production and distribution centre operations across a broad spectrum of commercial and industrial sectors.

LINE FEED SYSTEMS Plastic Containers, Carton Live Storage, Conveyors and simple Pick-by-Light functionality combine in one smoothly integrated system to simplify and expedite your production line operation.

Talk to SSI Schaefer about your Storage and Automation requirements today ssi-schaefer.com

SEE US ON STAND

E134

FIVE | Farnborough | Hants | GU14 6XL

21st to 23rd March 2017

he new S5 Expressway aims to boost tourism and economic growth in the area by offering a direct route across Poland from North to South. Benefits will also extend to local residents, as volumes of traffic travelling local roads in the area will decrease markedly, improving the quality of life.

T

Barnshaws Polska was initially contracted by Mostostal Kielce, the contractor having worked with Barnshaws Polska in past, knew the metal fabrication specialists could deliver the expertise required to achieve the project.

Mostostal Kielce requested the work to be carried out on 813 mm diameter steel tubes, a particularly large size which demanded a high bending capacity.

Mostostal Kielce requested 17 steel tubes in varying wall thicknesses of 70 mm and 50 mm to enable the erection of the viaduct, which amounted to a total weight of 167 tonnes of metalwork. As a result of their 813 mm diameter, tubes of this size are notoriously difficult to bend, due to the expertise and specialist machinery required. Therefore, Barnshaws Polska enlisted the help of Barnshaws UK Coseley plant – which can supplement the capacity of Barnshaws Polska to service larger orders for mainland Europe.

Tube constitutes one of the strongest structural sections due to its neutral bending axis, but bending must be conducted to a high accuracy under strict control conditions to ensure the tube doesn't kink when loaded.

BARNSHAWS POLSKA SUPPLIES STRUCTURAL STEEL TUBE FOR S5 EXPRESSWAY VIADUCT Barnshaws Polska has brought further support to Polish domestic infrastructure by supplying 17 precision-curved steel tubes to enable the construction of a new viaduct on the S5 expressway.

The viaduct will be located nearer Wroclaw, Poland's fourth largest city, constituting part of the direct road connection between Wroclaw, Poznan and Gdansk that the S5 will provide.

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Barnshaws utilised specialist equipment for the project, due to the large size of the tubes required. Barnshaws can precision curve tube sections via this method up to 1524 mm in diameter and 100 mm in thickness, providing total confidence in achieving a finished product for the project.

The bending machine can also be adapted to enable the accurate curving of thinner walled tube, which allows bending to a consistent radius while minimising tube deformation. Each tube was subsequently precision bent to a 200 m radius, well within the tolerances required by the contractor.

Maciej Walkowicz, Director of Barnshaws Polska, commented: "While we can service most bending and fabrication requirements at our facility in Siemianowice Slaskie, for particularly large orders we can act as a portal to the services offered by Barnshaws UK. This means our European customers can benefit not only from our in-house expertise, but also gain bending support from the UK with greatly reduced lead times. This allows us to service any project on mainland Europe effectively and efficiently."

Photo Caption: Mostostal Kielce requested 17 steel tubes in varying wall thicknesses of 70 mm and 50 mm to enable the erection of the viaduct, which amounted to a total weight of 167 tonnes of metalwork. www.barnshaws.com

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MAINTEC

2017

PREVIEW The role of the modern maintenance engineer is set to be transformed by the emergence of the Industrial Internet of Things. Educational content at Maintec 2017 will reflect this paradigm shift in working patterns

place at Birmingham’s NEC from 21-23 March. Reinvigorated under the new ownership of Western Business Exhibitions, the Maintec show will be accompanied by a wide-ranging educational programme, featuring global perspectives on topics such as predictive maintenance and how to implement connected technologies across factories and distributed assets.

his is an exciting time for engineers as the advent of Internet of Things-enabled technologies change the ways that products are made and maintained. Greater connectivity across process plants will provide companies with far better visibility of their assets, bringing the potential for smarter factories based on preventative maintenance methodologies. It will also transform the way that equipment is monitored and repaired out in the field, leading to the emergence of new servicebased business models using cutting-edge technology such as augmented reality and wearables.

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These are just some of the forward-looking trends that will be discussed at Maintec 2017, the UK’s leading maintenance and asset management show, which takes

“We felt it was important to increase the educational aspect of Maintec to reflect the rapid pace of technological change in the industrial sector,” says Tim Else, Event Director. “The Internet of Things (IoT) is set to revolutionise the way that modern process engineers go about their daily tasks and it’s important that this trend features prominently at the show.

“Already we are seeing industrial facilities using sensors to collect and analyse data at every point of production, meaning they can predict failures before they occur.

IoT is an enabler of condition based modelling, and will unleash the true potential of predictive maintenance regimes. Furthermore, by fitting sensors to equipment out in the field, manufacturers also have a better idea of how their products perform in real-world operating environments. All these topics will be discussed at Maintec, which will make for a stimulating and forward-looking event.”

These Maintec show will feature two content streams, amounting to more than 15 hours of free conferences and seminars with more than 30 industry figures, taking place across three days. Confirmed speakers include Steve Brambley, a director at Gambica, the trade association for instrumentation, control, automation and laboratory technology in the UK, who will speak about smart maintenance, focusing on how the industrial base can get involved with IoT demonstration efforts. Professor Rajkumar Roy, director of Through-life Engineering Services Centre, Operations Excellence Institute at Cranfield University, will speak on how digital technologies will underpin the concept of continuous maintenance, focusing at the foundations and technologies required to offer such service.

Meanwhile, Cyril Deschanel, head of IoT in Northern Europe for Vodafone, will discuss the role of IoT-enabled technologies in supporting reliable preventative maintenance programmes, while Chris Mitchell, principal consultant at US-software giant PTC will look at how augmented reality and wearable technology will change the way that factory equipment is maintained.

In addition to the conference activities, the exhibition halls at Maintec also promise to be packed full of clever companies showcasing interesting technology.

Maintec 2017 is expected to feature more than 100 exhibitors, covering a wide range of sectors including electric motors, pumps, lubricants, hydraulic equipment,

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MAINTEC 2017 March 21st to 23rd NEC, Birmingham t t t

Two streams of educational conferences 100+ Exhibitors 5000 Expected Visitors

www.maintec.co.uk

vibration analysis software and safety products. There will also be interactive demonstration areas, where visitors can view machinery and safety equipment in operation.

The show is expected to attract more than 5,000 delegates from leading companies.

Maintec 2016, for instance, had visitors from blue-chip companies such as Jaguar Land Rover, Bentley Motors, Rolls-Royce, Network Rail and Robert Bosch. “We’re expecting it to be a really busy event,” says

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Tim Else. “Maintec is strategically located with three complementary exhibitions – The Health and Safety Event, The Fire Safety event, and Facilities Management – so visitors can really make the most of their time away from their day jobs. Overall, there will be more than 400 exhibitors, with no fewer than eight focused educational theatres.”

The Maintec show is supported by several high-profile organisations, including Institute for Automotive & Manufacturing

Advanced Practice; Association of Electrical and Mechanical Trades; Society of Diagnostic Engineers and British Compressed Air Society. “Maintec really is a chance for the entire maintenance and asset management community to come together in one place,” adds Else.

To register to your interest in attending Maintec 2017, please visit www.maintec.co.uk

THE HEALTH AND SAFETY EVENT PREVIEW 2017 espiratory hazards, hearing and fall protection are among the industrial safety challenges that will be explored in a series of seminars at the Health & Safety Event 2017.

The conference and exhibition, which runs from 21st to 23rd March at Birmingham NEC, aims to provide professionals from all over the UK with information and guidance on best practice.

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Professionals in the industrial sector will be particularly keen to visit the Safety Dialogue Theatre, sponsored by 3M and the Institute of Occupational Safety and Health (IOSH), where a line-up of respected panellists will debate prominent issues in a series of lively discussions.

Organiser Western Business Exhibitions has expanded the event once again, adding new features to the programme and building more alliances with industry organisations to ensure a valuable visitor experience.

The event shares its location with three other exhibitions that represent related industries – Maintec 2017, Facilities Management 2017 and the newlylaunched Fire Safety Event, which makes its debut this year – enabling visitors to maximise the value of their visit to the NEC. New features of The Health and Safety Event include an exciting partnership with the British Safety Industry Federation (BSIF), which has chosen to stage the BSIF Safety Awards at the event for the first time. The BSIF will invite entrants in its Product Innovation Awards to pitch their products to a judging panel in front of

a live audience before announcing the winners. As well as supporting The Health and Safety Event for the first time, the BSIF will also have a strong role in subsequent events – Scotland Works in Glasgow, May 2017, and Health and Safety North in Manchester, October 2017.

The British Safety Council has curated the main conference programme, which has been designed to support the continuing professional development (CPD) of delegates. Best practice guidance will be shared across key industry topics such as workplace wellbeing, personal resilience, embedding a health and safety culture, mental health and legal compliance, while the impacts of Brexit will also be explored.

The third seminar platform, Safer Logistics, sponsored by A-Safe and Toyota, offers a programme of seminars providing practical advice on overcoming safety challenges surrounding warehouse and forklift operations. Another area of discussion will be load integrity on HGVs and vans, and how the police, together with the Driver Vehicle Standards Agency, are being trained to carry out stop and inspect operations. Experts believe this will lead to more inspections and prosecutions going forward. Seminars will be led by both sponsors, as well as industry organisations – the Health and Safety Laboratory (HSL), the Chartered Institute of Logistics & Transport (CILT), the Fork Lift Truck Association (FLTA) and the Regulatory Body for Workplace Transport Training (RTITB). The BSIF and United Kingdom Warehousing Association (UKWA) will also be lending their support. The aim of the Safer Logistics is to encourage managers in the supply chain to take a proactive approach to safety.

Meanwhile, the NEBOSH Education Pavillion, managed by the National Examination Board of Safety and Health, serves as a central point providing access to a multitude of training providers. This area of the exhibition, centred around a café, has an ‘Ask The Expert’ feature and will also offer enhanced opportunities for networking.

As well as the free educational content at the event, the major draw at the Health and Safety Event is a fast growing exhibition area where the leading names in health and safety will showcase their wares. Major equipment vendors, service providers and distributors all have experts available to answer queries regarding the latest products and services.

Tim Else, events director at Western Business Publishing and Exhibitions, which organises the event, said: “We continue to grow and expand this event.

There are a number of new features and partnerships with the most influential organisations in UK health and safety.

This year, we are particularly pleased to have established a new partnership with the British Safety Industry Federation, whose innovation awards promise to be a highlight. Other partners including the British Safety Council have developed a fantastic seminar programme that will give attendees unparalleled insight into current trends and developments, while the exhibition floor brings together the very latest technologies, products and services available to support professionals in the industry. It’s an event that people responsible for health and safety cannot afford to miss.”

For more information and to register online visit www.healthandsafetyevents.co.uk Issue 25 PECM

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DO YOU REMEMBER THE STORY OF THE THREE LITTLE PIGS? The first little pig made his house out of straw, which was a bad mistake because it offered no serious long-term protection against big bad wolves (it was, you'll recall, blown over by a passing wolf in five seconds flat).

insulating properties. Unfortunately, as we now know, prolonged exposure to asbestos fibres can cause serious and sometimes fatal lung diseases. Asbestos was duly banned as building material in the UK at the end of 1999.

The second little pig made his house out of sticks – another serious design flaw resulting in another flattened house.

Disaster. But the third little pig? He made his house out of bricks and this one stayed up, despite the alarming amount of huffing and puffing going on outside.

Even wood can be unsuitable as a material.

Back in the day, tennis rackets used to be made from wood but, trouble was, they were really heavy, which is why some bright spark started making them from aluminium, then lightweight graphite and carbon fibre.

The moral of this fairytale is fairly obvious and can be applied to real life. When it comes to workable, safety-conscious design, making products from the most suitable materials isn't just desirable. It's vital. After all, there's no point in getting the form just right if the function is all wrong, because your creation might look good, but it won't work properly – like a chocolate fireguard, or inflatable dartboard.

It was the same with car bumpers. Not so long ago, cars were fitted with steel bumpers, because steel was presumed to be the best material to absorb impact in a collision. These days, however, that presumption has been roundly quashed.

Now, in automobile bumper design, vintage steel is out and Thermoplastic Olefins (TPO’s) are, largely, in.

Incredibly, though, products in the real world are sometimes made from precisely the wrong materials, yet still end up in the hands of consumers; although it's often easy to recognise this in hindsight, because times change and so do health and safety standards.

Asbestos, for example, is a very effective and economical fire-retardant material with excellent thermal and acoustic

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Times, standards and materials change in the world of industrial workplace barriers, too. Well, almost. Steel barriers are still widely used in industrial environments because, mistakenly, they are believed, just like those steel car bumpers, to be the best protection against vehicle collision. In actual fact, steel simply dents or crumples when a vehicle such as a forklift truck hits it – and, for an encore, it rips up the floor because all the force of impact dissipates downwards.

Yet there is a barrier material that simply springs back into shape after a collision, because it has a built-in memory. This is called Memaplex, a flexible polyolefin blend of eight materials and rubber additives that has been exclusively developed by Yorkshire company A-Safe (UK) Ltd. A-Safe make a full range of Memaplex pedestrian guardrails and vehicle check systems, including Traffic Barriers, Rack Leg Protectors and Rack End Barriers, all tested and certified to British Standards, and the results have been startling. Instead of having to replace barriers that have come into contact with a moving vehicle, workplaces with Memaplex protection report no substantial damage, even after a few bumps. And because a Memaplex barrier is strong as well as flexible, the force of impact is dissipated, with just 20 per cent of shockwaves reaching the floor.

Of course, it can take time for some products to go the way of the dodo and others to take their place. But people will always question the status quo and ask how things can be improved. Ultimately, that starts and ends with what a product is made from. Steel barrier producers can huff and they can puff all they like but, in the end, materials really do matter.

To contact A-SAFE call +44 (0) 1422 331133, email sales@asafe.com, or visit asafe.com for more information.

AIR, GAS & ODOUR CONTROL

THE PROFESSIONAL CHOICE FOR PORTABLE FUME EXTRACTION AND CONFINED SPACE VENTILATION he Miniveyor Air VAF series vane axial fans and ventilators form VAF Air Ltd are the professional choice for portable dust and welding fume extraction.

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Designed with a twin wall, rotationally moulded fan body, made from high density polythene, means the products can absorb bangs frequently experienced with industrial use, eliminating costly maintenance procedures. Compare this with conventional metal bodied fans that typically don’t last very long in the workplace, as the sheet metal bodied fans tend to dent easily when knocked, so they will need replacing. The plastic moulded fans from VAF Air are highly resistant so they can last a much longer time. Additionally, all the parts are replaceable so if anything does get damaged then they can be changed easily.

The Miniveyor Air VAF fans work on both positive and negative air flow,

so are equally at home extracting as well as blowing and are great for ventilating confined work spaces.

When working in confined spaces it is recommended that you change the air at least 20 times per hour, or once every 3 minutes, and that you not only extract the air but also utilize a blower to push clean air into the work space.

To use this recommended method, you would need 2 or more openings to your confined work space and employ 2 fans. If you only have 1 opening, then you should use positive airflow and use the fan to blow air into the confined work space.

New for 2017 is the VAF-EF400 which is designed to push large volumes of air into a hard to reach areas or through ducting. Driven by a precision balanced, cast aluminium 17 blade turbo impeller, the VAF-EF400 delivers a whopping 10,360 mÂł of air per hour.

Visit us online at www.vaf-air.com or follows us @VAFAirLtd

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AIR, GAS & ODOUR CONTROL

Kitchen maker saves money with BOGE compressor By upgrading its compressed air system with BOGE variable speed drive technology, a leading kitchen manufacturer in north west England is saving £6,500 a year. It has also dramatically extended the intervals between compressor overhauls, cutting costs and avoiding interruptions to its manufacturing operation.

The customer previously ran two fixed-speed 22kW compressors to serve its 24/7 manufacturing operation. This equipment had only been operating for 3.5 years and already needed major maintenance because the manufacturer recommended overhauls (changing the bearings in the airend and motor) after just 24,000 hours. The compressors also required servicing four times a year (since service intervals were just 2,000 hours). This was proving expensive and disruptive to the manufacturing operation.

The customer wanted a more practical, industrial unit that would also save it money. Airflow Compressors data logged the system and identified that a BOGE C30FD screw compressor was the ideal solution.

The company also signed up to BOGE’s five-year maintenance plan on the new system to strengthen its after-sales service and support.

This is linked to a ‘no-quibble warranty’ for the full five years, with the option of extending the warranty to 10 years.

The space-saving BOGE C30FD screw compressor is designed for longterm-performance. It offers optimised output volumes with minimal energy consumption, is whisper-quiet, and the frequency inverter on the compressor matches energy consumption to compressed air demand, which makes it extremely cost-effective to run.

The BOGE C30FD only requires servicing at 3,000-hour intervals and only requires overhauling at 42,000 hours, leading to further savings.

The customer has been so impressed by the build quality, savings and durability of the BOGE compressor that it has bought two more for its other factories in the United Kingdom. www.boge.co.uk

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or almost 20 years KFS have been using Computational Fluid Dynamics (CFD) as part of the design process for combustion systems used primarily in rotary kiln applications. The experience gained with this difficult application combined with recent investment in new high performance hardware has allowed KFS to become a leader in combustion and flow modelling in a wide range of applications. KFS have expanded their capability and now offers CFD modelling as a consultancy service to the wider market.

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KFS apply a solutions-based approach to projects, developing representative models and using our in-house expertise to identify solutions for existing problems or to optimise designs and operation.

Every model developed is bespoke and created using the most appropriate technique for the application.

Examples where this approach has been successfully applied by KFS include: t Boilers t Cyclones t Process Ductwork t Fired Heaters t Burners t Furnaces t Dryers t Calciners CFD Modelling previously carried out

by KFS has looked at a range of issues beyond combustion including: wear analysis within systems to increase life of components, air flow analysis in process ducts and burners where poor air flow and distribution affect performance, solid distribution and particle dropout

in cyclones, dryers and ducting. The modelling techniques used can be applied to similar applications and systems.

KFS work with the customer to develop a full understanding of the system to be modelled. This allows us to create the most representative model to assist in problem resolution. The modelling output is then post-processed to analyse the system parameters prior to use of the model to help develop solutions.

KFS will not only model your system but also put together a package of solutions developed by their experienced engineering team. This can include conceptual design through to detailed engineering, as appropriate.

The correct application of CFD modelling can take the guesswork out of process design and product development, or replace time-consuming, expensive or impractical physical modelling. It also provides a powerful tool to help overcome ongoing process problems, optimise existing operations and reduce running and maintenance costs.

KFS have successfully used our solutionbased CFD approach to provide technical support to a range of organisations from small independent operators to large multinationals, as well as to specialist equipment suppliers.

If you would like to explore how KFS can use its powerful CFD modelling capability to help resolve design or process problems then please call our team to discuss how we can help.

KFS Ltd Unit C Brow Business Centre Copyground Lane High Wycombe Bucks, HP12 3HE UK T: +44 1494 450539 F: +44 1494 530518 info@kilnflame.com www.kilnflame.com Issue 25 PECM

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BOILERS & MAINTENANCE

Boilers & Maintenance Danstoker UK

80 years of accumulated experience Since the outset in 1935 DANSTOKER has developed into a company whose name is synonymous with high-efficiency boilers for the international energy sector.

Domiciled in Denmark – a country renowned for its far-sighted energy policy – DANSTOKER's own policy has been to constantly engage in intensive product development and a constructive dialogue with the market players, i.e. combined efforts that have resulted in technical innovation and extensive experience.

The key word for success is specialization within the boiler technologies that have made DANSTOKER one of the leading players on the boiler market, i.e.: 8 oilers for biomass combustion 8 urnace and fire-tube oil and gas boilers 8 aste heat recovery boilers for co-generation 8 aste heat recovery boilers for biomass applications DANSTOKER's aim is to continue this growth and development via a close co-operation with the company's professional clients, counting among themselves the most important Danish and international suppliers of systems for district heating as well as for industrial and public energy supply.

75 years of boiler experience vouch for values and a quality including environmental issues and operation economy as essential parameters.

Company name Danstoker UK Contact details Tel: 07966 099124 E-mail: ac@danstoker.com Web: www.danstoker.com

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Implementing a calibration system?

Our calibration and IT expertise helps you face calibration process improvement projects that are typically complex and consume a lot of time and resources.

Only 20% to 30% of a calibration system upgrade is tools and technology, the rest is business culture and process. Therefore, the success of a new calibration system depends especially on the implementation of the system and the ability to define and adopt a new calibration process. We are the experts in both technology and implementation, so you can focus on the opportunities, while we support and guide you in the evolution of your calibration system and successful implementation of the calibration process change.

Learn more at: beamex.com/CalibrationProcessImprovements

www.beamex.com info@beamex.com

CRIMP CONTACT M12 CONNECTORS FROM CONEC n industry and transport, M12 connectors are much used for sensor / activator wiring as well as for BUS systems. Short time-tomarket requirements and high cost pressure make it necessary to build systems quickly, flexibly and reliably. During implementation, easy field attachable connectors will play a crucial role.

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The new CONEC M12 field attachable connector with crimp connection offers the appropriate solution and is available in A, B, D, and X coding. This very compact and light design is ideal for applications with low space and weight.

CONEC M12 Crimp X-coded is designed for Ethernet applications with data rates up to 10 Gigabit/s, allowing applications with high data rates to be implemented in an industrial environment.

The turned crimp contacts can take stranded wire cross-sections from AWG 28 to AWG 22 (for X-coding) and from AWG 24 to AWG 18 (for A-, B- and D-coding) and are thus suitable for a wide range of commercial industrial data cables.

The advantage of the machined crimp contacts is a reliable and gas-tight connection to the stranded wire which ensures constant low resistance even in extreme conditions. In addition, the female connectors are also available with so-called closed entry contacts offering an additional plug-in security of the socket contacts.

The crimp contacts can be processed with commercially available crimping tool and machinery, however the X-coded version requires a specific CONEC crimping tool plus selector.

The CONEC M12 Crimp connectors are protected against loosening due to vibrations during operation by a tactile vibration lock. The connector shell is entirely made of metal and therefore fully shielded. The connectors are designed for cable diameter of 4.5 to 8.3 mm and the shielding connection is done 360° to the full extent.

All versions meet protection degree IP67 when mated.

Contact Conec UK Distributor: In2Connect UK Ltd Tel: +44(0)1962 773004 sales@in2connect.uk.com Unit 5, Home Farm | Petersfield Rd | Ropley | Hampshire | SO24 0EF | UK

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Product Line Card PDF

CONNECTORS & FITTINGS

West Special Fasteners Ltd. ‘You’ve tried the rest now try the best, try WEST’

Manufacturers of Fasteners in Stainless Steel and Exotic Alloys. t Hot Forged Hex Bolts and Nuts from M3 to M100. t Exporting around the world parts made in our UK factory. t 100% in house PMI and other testing available. t Full BS EN 10204 3.1 or 3.2 certificates supplied.

Website: www.westspecialfasteners.co.uk Email: sales@westspecialfasteners.co.uk Tel: 01246 291111 Digi International Announces Immediate Availability of ConnectCore for i.MX6UL Development Kit Delivers a Complete Pico-ITX Single Board Computer for Creating Industrial Strength Secure, Intelligent Connected Devices and Applications Built on the Smallest Wireless NXP i.MX6UL System-onModule Platform in the Market.

Digi International (NASDAQ: DGII, www.digi.com), a leading global provider of machine-to-machine (M2M) and Internet of Things (IoT) connectivity products and services, today announced the immediate availability of the ConnectCore for i.MX6UL Development Kit. To place an order or obtain more information about the ConnectCore for i.MX6UL please visit www.digi.com

MPC Industries is the leading independent manufacturer of hose clamps.

Based in the Netherlands, we have a Central and Eastern European distribution HUB in Hungary and sales o ces in France and the UK. We o er a complete range of clamps as standard, with over 4,000,000 clamps in stock, ranging in materials from W1 and W2 to stainless-steel W4 and acid-resistant W5.

Do you require something special?

No problem, thanks to our know-how and custom-manufacturing capabilities, we specialize in providing the ideal solution for your application! Contact us today to receive your free samples.

Email: info@mpcindustries.eu | www.mpcindustries.eu

TE Connectivity Introduces New K-Type Thermocouple Connector

The right encoder for every motor Flexible solutions by Kübler.

TE Connectivity (TE), a world leader in connectivity and sensors, has unveiled a new K-type thermocouple connector at SPS IPC Drives. It incorporates a special spring terminal concept that ensures superior connectivity compared with the traditional screw type termination. The push-on lock allows easy mating and secure locking, with the unique shape of the metal-locking mechanism preventing unintentional un-mating. The touch-proof design supports an ingress protection rating of IP20. Offering additional design flexibility, the new connector supports free-hanging and panel-mounted solutions.

The Kübler Group belongs to the leading specialists in the field of position and motion sensors. The elevator industry is of particular importance here and belongs to the main core sectors for the Company. With its extensive encoder portfo-lio, Kübler always offers the right solution to every elevator manufacturer. In a word, the right encoder for every drive.

Kübler’s customers belong to the leading elevator technology suppliers.

For more information, visit the thermocouple connector webpage: http://www.te.com/usa-en/products/connectors/rectangularconnectors/intersection/thermocouple-connector.html.

The requirements of the elevator sector are long service life, easy installation and perfect connection between encoder and drive, with the aim of optimizing the motion characteris-tics of the elevator. Kübler does not only provide a wide range of encoders, but also flexible solutions for mechanical and electrical connection. The result: a product suitable for the customer’s application, with high added value. www.kuebler.com

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OPTIMAL INDUSTRIAL AUTOMATION PRESENTS CONTINUOUS PROCESS IMPLEMENTATION AT IFPAC CORTONA 2016 FPAC regulars Optimal Industrial Automation were once again at the event this October, as the market leader travelled to Cortona in Italy to further educate on practical implementation of its PAT platform, synTQ.

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IFPAC Cortona took place at the Centro Convengia Sant'Agostino in Citta Di Cortona, Italy, offering a relaxed setting in which delegates could discuss the latest innovations in the industry.

Martin Gadsby, Director of Optimal Industrial Automation, presented 'The Practical Application of PAT to a Continuous Process using synTQ', which detailed how to successfully implement the PAT platform in a range of varying production processes.

IFPAC is a global exhibition and forum which collects representatives of academia, industry and regulatory bodies to network and discuss developments in pharmaceutical and biotechnology processing. The FDA and the EMA were represented at the show, helping businesses to achieve industry harmonisation when implementing PAT. Optimal's synTQ V5 PAT software offers 'end to end' quality assurance of compounds during an entire production process via the utilisation of multivariate 3D models.

By focussing on product quality attributes, control can be enabled through various stages of the production process via realtime feedback based on product quality attributes. Only products that attain the quality standards set out in the 3D model will make it to the packaging line, as the quality of each product is assessed holistically for the entire production process.

Due to this level of product quality assurance and control during production, the requirements for manual testing are dramatically reduced. Final products are tested throughout every stage of production to regulatory standards, so manufacturers of pharmaceutical products can achieve genuine real-time release to market.

As manual testing typically greatly increases production times, the implementation of PAT using synTQ V5 offers a dynamic and reliable platform to get drugs to market faster than ever before. Such features have already seen synTQ V5 installed in production lines for many of the global pharmaceutical majors and on pilot plants across the globe.

Optimal's synTQ V5 PAT software offers 'end to end' quality assurance of compounds during an entire production process via the utilisation of multivariate 3D models.

the fortunate position to be able to offer potential users a stable platform with which to modernise their production processes and protect profit margins."

"Potential and existing users attended the presentation, which was met with much enthusiasm. We were able to impart the benefits of synTQ, while also exploring a number of challenges that may be encountered when implementing the software.

No production line is the same, but if we can give users guidance on successful PAT implementations, the uptake of the technology is only going to accelerate." www.optimal-ltd.co.uk

Mr Gadsby offered his thoughts on the event: "We consistently attend IFPAC events, as they offer us a perfect forum for information sharing between delegates in relation to PAT. We can share our experiences in the implementation of synTQ including use-cases, and we can learn of new feature and function requirements. We regularly update synTQ V5 with features and functions, some of these arising as a result of these events.

So as a business we feel it is vital to educate our potential users in how our technologies could work for them, while sharing our experiences and discoveries with industry, regulatory bodies and academia as a whole.

Process Analytical Technology is relatively new for pharmaceuticals, but we are in Issue 25 PECM

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WEIDMULLER’S NEW ROCKSTAR® MODUPLUG DELIVERS FUTURE-PROOF CONNECTIONS

ockStar® ModuPlug is designed as a modular system consisting of modules, module frames and data inserts. The four module sizes allow for individual plug solutions that save a huge amount of space, and the smaller pitch also makes for an optimised design. With the modular RockStar® system, Weidmüller now offers a whole range of heavy-duty connectors from a single source that fit together perfectly and meet a wide range of requirements.

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Weidmüller has offered sophisticated plug systems for demanding applications for 40 years, with these systems usually consisting of a housing and a fixed-pole insert with crimp contacts. In order to create more flexibility, the use of modular systems has become widespread over recent years, though Weidmüller became one of the first providers to offer this type of system as far back as 1996. With the new RockStar® ModuPlug plug system, Weidmüller will start by offering ten modules, and will then gradually add more. The new system can also be obtained from the Weidmüller assembly service in ready-to-connect format: Benefits for customers include simplified ordering and lean stock-keeping, as only one order number is required and there is no longer any need to purchase the individual components separately.

The primary objective of many users is to make their connections fit for the future. After all, industrial applications are becoming increasingly complex and the need for change continues to rise.

At the same time, there is also a growing list of requirements for the connection technology deployed. Functionality in the smallest of installation spaces, safe installation and a fast retrofitting process are just some of the product properties that are demanded.

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The RockStar® ModuPlug modular plug-in connector system is not only aimed at current market requirements, but has actually been designed to be particularly future-proof. The individual modules can be used to combine a large number of functions required for transferring power, signals and data within a single interface.

Thanks to the wide range of module sizes, users can now fit more applications in one plug-in connector. RockStar® ModuPlug reduces the amount of space required while also cutting costs compared with fixed-pole inserts and other modular plug connector systems.

RockStar® ModuPlug is setting standards in functionality, flexibility and simple installation in the area of electrical connectivity, and the four different frame widths ensure maximum flexibility. A reduced module pitch means that more functions can be fitted into a small space, and the easy-to-handle push-in frame reduces assembly times and enables the modules to be fitted into the frames without using tools.

The cleverly designed frames and modules of the sophisticated plug system from Weidmüller are easy to assembly and can be integrated into ‘standard’ HDC (Heavy Duty Connector) housings with IP65 and IP68 protection. The RockStar® ModuPlug can even be used to supplement existing applications without the need to make any system adjustments. And what's more, the secure two-point fixation device prevents incorrect connection and keeps the modules tilt and vibration-resistant within the frame. The round and rectangular coding on the frame acts as a safety feature and allows for intuitive module plug-in.

However, it's not just the design of the new plug system that's making waves; its performance data also compares favourably to that of any other comparable

device. The High Power, 100 A module, is now available in the new "Single-Plus 1.5" width. It is narrower than the market standard and creates space for further modules within the frame. The High Speed Module, a compact 2-terminal Bus module, receives both Megabit and Gigabit data cable connectors. As a result, up to two Cat-6A cables, each with 10 Gbps, can be integrated into a single module.

The areas of application for the RockStar® ModuPlug are the machine construction industry, and modular production lines in particular, the energy sector with an emphasis on wind power plants, and not least the transportation industry, for applications including rolling stock.

With highly flexible production systems and machines in particular, the transfer of power, signals and data within a modular plug connector brings about considerable benefits, as separate manual wiring can be reduced or eliminated all together. As a result, fault-free re-wiring can be performed even by non electrical engineering specialists. RockStar® ModuPlug is a convenient, space-saving and efficient solution here.

The long service life of the RockStar® ModuPlug is down to the high quality of the materials used, with tried-and-tested crimping technology used throughout.

The plug-in connector is fire-safe and is certified to fire protection hazard level EN 45545 HL 3.

You can find further information on moduplug, view the key benefits, use our configurator, as well as read examples of moduplug in use on the Weidmüller website. Alternatively, feel free to call on 0845 094 2006. www.weidmuller.co.uk

Panel building requires innovative ideas Klippon® Connect delivers pioneering connectivity solutions Let’s connect.

Imagine you were able to plan more quickly and work more efficiently thanks to customised application products. As a pioneer in industrial connectivity, we are always looking to go one step further. With Klippon® Connect, we have developed a precise portfolio of solutions based on the various fields of application within the panel. This allows you to plan recurring applications more easily and carry out complex projects more efficiently. From planning through to installation and operation.

Sales: 0845 094 2006 Tech: 0845 094 2007 Email: marketing@weidmuller.co.uk www.klippon-connect.com

Let´s connect.

MEAN WELL TDR-480 SERIES DIN RAIL POWER SUPPLY NOW AVAILABLE TO ORDER FROM ECOPAC POWER LTD. The latest Mean Well Din Rail is a 480-watt Din Rail power supply with 340 - 550VAC 3-phase input voltage. With a width of only 85.5mm, the TDR-480 series is less than half the width of the previous generation DRT-480 series.

The Mean Well TDR-480 series is suitable for applications such as industrial control system, semiconductor fabrication equipment, factory automation, electromechanical apparatus or installations that require fan less design and low-noise.

The main features of the TDR-480 series are built-in active power factor correction function (PFC) and high efficiency up to 93%. With an option for a DC OK relay contact as well as protection for shortcircuit, overload, over voltage and over temperature.

Available from Ecopac Power on 28th March 2017 please call 01844 204420 for further information and pricing or email sales@ecopacpower.com

With up-to-date circuit design, the TDR-480 series can provide 480 watts continuously up to 50°c by only free air convection, or operate up to 70°c ambient temperature with power derating.

Complying with EN61000-6-2 (EN500822) industrial immunity level and passing UL508/CB/CE international certificates the TDR-480 series comes supplied with a 3-year warranty.

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Ecopac Power offers the UK’s largest range of AC-DC power supplies with over 8000 different power supplies from External to Open Frame, DIN Rail to Battery Chargers, DC-DC Converters to DC-AC Inverters.

Our objective is to continue to offer excellent products with outstanding value for money. Established 21 years ago, Ecopac Power Ltd is one of the largest Mean Well distributors in Europe with an unrivalled reputation for service, technical backup, stock and delivery. In addition, we

can also source and manufacture a range of power supplies and DC-DC for custom applications.

From 1 Watt to 365 Watts in PCB mount, and 15 Watts to 10,000 Watts in chassis mount and 15 watt to 960 watt Din Rails.

With our extensive range of Ecopac DC/ DC converters, we can offer you the choice of regulated or unregulated, standard or high isolation, standard or extra wide input voltages, all in industry standard plastic or metal packages.

Ecopac Power continues to offer the widest ranges of power products available in the industry today. Product applications that use Ecopac Power include Lighting, Telecomm, Control systems, Medical, Military, Audio/Visual industry, Broadcasting Networking, Security and Automation www.ecopacpower.co.uk

NEW PRODUCT FROM PILz- PSENM-LOCK PSENmlock oers safety gate monitoring (also known as interlocking) and safe guard locking for the protection of personnel and processes to the highest levels up to PL e (of EN ISO 13849) in one device. It fully satisfies the requirements of the latest interlocking standard EN ISO 14119. The slimline yet robust design and the many dierent installation options make PSENmlock both flexible to use and easy to install.

PSENmlock is a reliable door guard switch both for small or large, light or heavy, swinging or sliding doors, gates, covers and flaps. Above and beyond these possible applications the flexibly mounted actuator ensures high tolerance compensation and unrestricted functionality even with sagging gates. Thanks to a bi-stable solenoid, the currentless guard locking system reduces the energy consumption of the safety gate system. Diagnostic data is easily identifiable in many installation positions: LEDs on three sides of the housing support userfriendly diagnostics whatever the installation situation.

Extremely strong

With a holding force of 7500 N and the integrated latching force of 30 N, the safety gate system prevents the guard from opening inadvertently. This makes PSENmlock particularly suitable for machines with a hazardous overrun that makes guard locking up to PL d or PL e absolutely essential, such as rotating knives, flywheels or robots. In addition, an integrated mechanical restart interlock prevents the guard locking system from being activated inadvertently, without the need for separate accessories. Not only does the restart interlock make operating the machine safer, it also prevents an inadvertent restart during maintenance operations!

The integration of RFID into the tongue actuator means that, in the unlikely event that it breaks o in the switch, such a failure is detected and a safe state is preserved. The outputs of the switch are cross-monitored semi-conductor types with short-circuit detection built in.

3 levels of coding are available, and a high level of protection against manipulation is assured. Mounting plates and brackets are available for 40mm profile structural systems.

For more information on the PSENmlock, any other Pilz products, consulting services or training, please contact sales@pilz.co.uk or +44 1536 462208. www.pilz.com/en-GB

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PUWER Inspections

More than just a checklist • Pilz conducts a Risk Evaluation against PUWER in accordance with EN 12100-1 • Pilz PUWER Inspection includes an extra electrical assessment of your machinery • Pilz’s tailormade software solution used to conduct PUWER Inspections efficiently • Pilz PUWER Inspectors have on average over 20 years experience in machinery safety & automation

More than just a report A PUWER Inspection from Pilz can offer you more than just a report containing your results, we can; • Present our findings to you and your team in person • Deliver your inspection data in an Excel format for you to analyse and distribute amongst departments and teams • Offer you a complete safety services package including CE Marking, Safety Concept and Safety Validation Pilz Automation Technology Corby NN18 8TJ

01536 460766

puwer@pilz.co.uk

www.pilzpuwer.co.uk

Download a sample report from pilzpuwer.co.uk

FACED WITH A DRIVE BREAKDOWN AND LOOSING PRODUCTION? Renting a Variable Speed Drive (VSD) is perhaps not the first thing that springs to mind for engineers in this situation, but it is the best way to guarantee your plant back up and running in the minimum time scale.

I

n fact, VSD hire was largely unheard of until 2006 when Quantum Controls established their unique rental division.

However, there are many compelling reasons why you should consider hiring VSD’s rather than making an outright purchase – and it can often be the best solution for you and your business.

Dramatically reduce your capital expenditure Buying auxiliary equipment for breakdowns or short-term projects can put a significant strain on your budget, tying up critical capital – not forgetting the associated costs for maintenance, parts and service, storage and administration.

Hiring VSD’s dramatically reduces your capital expenditure, with fixed weekly rental payments approximately 1/30th of the cost of a new drive - including all servicing, maintenance and breakdown costs.

Hire drive solves sewage leakage problem for Northumbrian Water

With Quantum able to deliver and install equipment for emergency, temporary bypass or semi-permanent application within hours, VSD rental also significantly reduces lead times and costly downtime, giving you the time to make the correct repair or replacement decisions.

Unique IP66 Weather Proof Enclosure All of Quantum’s rental drives are the market leading ABB type, mounted into rental systems which are suitable for mounting and operating indoors or outdoors, in all weathers.

Try before you buy Hiring equipment prior to purchase can also be a perfect way to trial and prove applications without any long term obligation. It also allows you to trial efficiency and energy saving capabilities, which makes high capital purchasing decisions wise ones.

When Northumbrian Water Limited (NWL) were having difficulties with the rising main that pumps sewage from Brown's Point, at Cullercoats, North Tyneside to Howdon Sewage Treatment Works at the mouth of the Tyne, they turned to Quantum for help.

Martin Elliot, NWL Maintenance Manager for Tyneside, explained: “The old pipes were corroded and powerful pressure surges equivalent to 28-35 meters head, caused by the sudden stopping and starting of pumps, was putting them under extra strain. We needed to find a solution to prevent any further sewage leaks.”

Within a few days, working jointly with NWL engineers, Quantum had installed two 250kW ABB hire drives at the pumping station.

“The drives allowed us to ramp the speeds of the pumps up and down, avoiding the hydraulic shock loads that we suspected to be the cause of the problems to the pipes,” said Martin. “Installing the hire drives virtually eliminated the leaks and

gave us time to implement a pipe removal programme with peace of mind.”

Temporary installations for Dwr Cymru During an installation or plant refurbishment, keeping production running with temporary replacement equipment keeps lost production to an absolute minimum.

So, when Dwr Cymru (Welsh Water) needed to upgrade a full Motor Control Cabinet and power supplies controlling its Mescoed pumping station, they called on Quantum to offer a way of maintaining water supplies to the surrounding area. Assessing the site, Quantum provided two 400kW hire drives with a generator to power the pumps while the new equipment was installed and commissioned.

As the largest drive rental company in Europe, Quantum has over 1500 drives in its fleet, suitable for any application from basic pump and fan to the most demanding applications.

Don’t overlook the benefits of short term rental or long term lease.

You can contact Quantum Controls’ rental division 24/7 day or night on their emergency support line: 0330 9000 247 Head Office: 01661 835 566

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Email: rental@quantum-controls.co.uk | Web: www.quantum-controls.co.uk

Claim FREE VSD Guide and your first week FREE on all rentals Email: rental@quantum-controls.co.uk

STEVE DID IT He saved money on a new variable speed drive for his company with a fixed weekly rental payment including all servicing, maintenance and breakdown costs. Now he doesn’t have to worry about unexpected costs or downtime.

To find out how you can do it too, Call: 01661 835 566 Email: rental@quantum-controls.co.uk Visit: www.quantum-controls.co.uk

Variable Speed Drive Rental

RISING DEMAND FOR FREEzE DRIED PRODUCT DRIVES IMPROVEMENTS TO CONTROL AUTOMATION

www.optimal-ltd.co.uk

ptimal Industrial Automation, one of the UK's leading integrators of 'difficult to deliver' automation systems for the food, pharma and chemical industries, has developed a range of control automation solutions for pilot and commercial-scale freeze dryers. Optimal's solutions champion the use of closed loop control, SCADA layers and the latest data historians to improve system efficiency, plant integration and the quality and consistency of the finished product.

'Working with freeze dryers is no different, however, since Optimal has completed a large number of new and retrofit projects in this area we have used our experience and knowledge to develop and formalise a range of control systems specifically for industrial freeze dryers.

'Freeze drying in this context is the process by which water (and other solvents) are removed from a frozen material by sublimation and secondary processing - the sequence is generally as follows: freezing, primary drying (sublimation), and then secondary drying (desorption).

'The result is a flexible service offering that is also fast to specify and deliver, the ultimate goal obviously being a more reliable process, improved productivity and reduced costs for the end customer or operator.'

In this text the process is broken down into its key stages and consideration given to the various control options available...

UPDATING THE FREEZE DRYING PROCESS

'It is essential that these stages are precisely controlled and independently monitored to achieve a consistent product with an extended shelf-life which is far easier to preserve in a packaged form and is less sensitive to temperature variations, making it easier to transport or feed-in to the next stage of processing.'

'The freeze-drying process was originally developed as a commercial technique that enabled serum to be rendered chemically stable and viable without having to be refrigerated. Since then the process has been developed considerably allowing freeze dried medicines to be easily reconstituted using purified water for ingestion or injection, but, the principles remain the same:

The high financial value of pharmaceutical products and strict manufacturing and traceability guidelines set largely by the US Food and Drug Administration (FDA) also make it essential that correct procedures are followed and records maintained. There are some major challenges therefore during the process that makes close control particularly important.

O

Martin Gadsby Optimal MD comments, 'We are well known for building and integrating automation systems for Life Science and other process industry manufacturing equipment, typically when the application or surrounding conditions make it too complex to deliver for the majority of mainstream system integrators.

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'The three principal stages to freeze drying start with the freezing phase, which is a critical step in the freeze drying process as it has a knock-on effect on the rest of the process. Following best practice methods at this stage can reduce drying times by up-to 30%. Freezing can be done in a freezer, a chilled bath (shell freezer) or on a shelf in the freeze dryer. Cooling the material below its triple point ensures that sublimation rather than melting will occur.

This in-turn preserves its physical form.

'Large ice crystals are easiest to freeze dry.

Slow freezing or annealing will produce larger ice crystals. However, for Biological materials, if the crystals are too large, they may break the cell walls which will offer less than favourable freeze drying results, so, to prevent this from happening, the freezing is done rapidly. For materials that tend to precipitate, an Annealing process can be used which involves fast freezing, then carefully raising the product temperature to allow the crystals to grow.

'Primary drying (sublimation) is the phase in which the pressure is lowered and heat is added to the material in order for the water to sublimate. The vacuum speeds sublimation. A cold condenser provides a surface for the water vapour to adhere to and solidify. The condenser also protects the vacuum pump from the water vapour.

About 95% of the water in the material is removed in this phase. Primary drying can be a slow process and too much heat can alter the structure of the material, so fine control is essential.

'During Secondary drying (adsorption), the ionically-bound water molecules are removed. By raising the temperature higher than in the primary drying phase, the bonds are broken between the material and the water molecules. Freeze dried materials retain a porous structure, so after the freeze-drying process is complete, the vacuum can be broken using an inert gas before the material is sealed. Most materials can be dried to 1-5% residual moisture.

CONTROLLING THE PROCESS 'Given the potential for error, it is essential to have a control system that can both maintain the required conditions for freezing and heating and also respond quickly to address any potential variations in process conditions.

'Furthermore there may be local requirements for documentation of the process, which would require the system to incorporate reliable data recording equipment. This equipment should be able to provide independent verification and be capable of collecting data on the entire process as well as incorporating a high level of security to protect against tampering or alteration of data.'

Any control system used for a freeze drying application should ideally be capable of automatically adjusting the process to maintain the ideal conditions.

The control system must therefore provide a fast, easy to use HMI and inherent control flexibility, in addition to providing accurate and reliable control of each freeze drying cycle.

Traditionally, open loop control systems have been used, with the freezing and heating temperatures and the chamber pressure being controlled according to a specific profile. However, this approach has several drawbacks, including the inability to cope with temperature variations outside of the set profile. With no way of accelerating the process if conditions change, the overall freeze drying period is also prolonged.

For optimum control of the freeze drying process, a closed loop control system should be used. Data from the pressure and temperature sensors is fed back to the controller where it is compared to a reference value. The controller takes the difference between the output and the reference value and uses it to change the inputs to the system to help compensate for the difference. The result is a more dynamic and precise control of the freeze drying process, with the ability to address any unexpected fluctuations in process conditions.

DATA COLLECTION AND USE IS VITAL The main innovations in the recent development of freeze dryers have been in process control and the automation of the loading and unloading processes.

Optimal has used its in-depth knowledge and experience to develop a range of integrated control systems for freeze dryers. Ranging from Client Server SCADA systems to much more basic designs, a system can be developed to suit the exact requirements of the client.

Optimal has also achieved significant improvements in productivity by the use of data historians to capture critical and quality parameters. Data historians allow users to archive and retrieve years of useable data in a fraction of the time of a conventional relational database.

Data is formatted and presented in way that is easy to process and interpret.

When combined with Overall Equipment Effectiveness (OEE) systems, the performance and productivity of each dryer is maximised.

Due to the inherently complex nature of freeze dryers, the standard offering provides a high level of automation for a single system. The use of a single SCADA interface on the system offers fully automatic as well as manual control.

The design has a recipe system together

with historic and real time trending plus data logging to allow batch reports to be produced.

EXAMPLE #1 One recent system in particular is fully automatic in operation and uses a Rockwell based solution with a Control Logix PLC together with RS View and Rockwell's Plant Metrics for process optimisation. All salient parameters are stored to the historian and trended on the screen as necessary.

The system has a comprehensive recipe system that controls the different sequences involved in a complete freeze drying process cycle, such as: Sterilization; Freeze Drying Cycle; Loading; Freezing; Primary Drying; Secondary Drying; Backfill; Stoppering; Aeration; Unloading; Defrosting; Cleaning/CIP; Filter Integrity Testing; Leak Test; The software then produces batch reports at the end of the production cycle. The system sits on a corporate LAN to enable authorised users access to the data for process optimisation.

WHAT'S NEXT?

Looking to the future, demand for aseptic packaging and preservation, as well as the rise in production of protein-based drugs is expected to continue to boost global demand for freeze drying capacity. This means pharmaceutical manufacturers and their equipment suppliers are turning to an array of advanced process analytical technologies (PAT) to help optimize their freezedrying operations.

Optimal has been involved in PAT for some 10 years or more and has invested significant resources in developing PAT technologies. Within the PAT community Optimal is recognised as one of the leaders in PAT data management technologies with its software product synTQ®, (synchronised Total Quality).

This has been designed to specifically target the need for data collation and management in a coherent and regulatory compliant way to enable the implementation of PAT and can be used to integrate freeze dryer automation systems into a wider PAT structure and implementation, taking the systems as far as it is possible to go with current automation and process integration technology.

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E-Mail Internet Search for

ukmarketing@wago.com www.wago.com “WAGO PFC100”

18/10/2016 12:40

SELECTING THE RIGHT TERMINAL BLOCK FOR HIGH CURRENT APPLICATIONS

With all the talk of wireless communication, Big Data and the Internet of Things, it can sometimes be easy to forget that the vast majority of electrical connections in industry are still hard-wired. The humble terminal block, a staple of DIN rails and control cabinets for industrial processes all over the world, is one of the most common forms of connecting wires. And yet it can be conveniently forgotten that even such a ubiquitous technology is still constantly evolving and improving. Engineers who have used the same type or brand of terminal block for years may be surprised to find that there are new options out there.

Screwless terminal blocks are increasingly considered to be the most reliable option for wire terminations in industrial processes.

Rather than securing connections with screws, these use a spring pressure mechanism to apply constant force to hold the wire in place. Screwless connections are up to 50 percent quicker to wire, and unlike screws are immune to loosening over time due to temperature cycling. They are also more resistant to vibration and overcurrent, and free from maintenance, eliminating the need to periodically check and tighten loose connections while improving overall reliability.

For larger conductor cross sections it takes an enormous amount of sheer force to hold a conductor securely. For instance, a conductor with a cross section of 185 mm2 can require spring forces of up to 1000 N to hold it in place. This can be difficult to achieve within the limited dimensions of a terminal block, and such a large conductor would therefore traditionally require a screw-type terminal block. However there are now options available that overcome this challenge, and provide the benefits of screwless connection in larger conductor sizes.

High current spring clamp terminal blocks are now available that are designed for a nominal current of 353 A, and a rated of voltage of 1,000 VAC and 1,500 VDC. An operating tool is used to hold the clamp open for safe, hands-free wiring. As well as variants for conductors up to 185 mm2, smaller terminal blocks are also available for conductors up to 35, 50 and 95 mm2. No ferrules or crimp ring terminals are required, further saving installation time since the clamp mechanism can hold all conductor types including solid, stranded and fine-stranded.

WAGO Limited Visit: www.global.wago.com/uk Telephone: 01788 568008 Email: ukmarketing@wago.com

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PECM Issue 25

SMALLER JUST GOT STRONGER PFC100 Controller: High performance packed into a smaller footprint

< Extremely compact and maintenance-free design saves control panel space < 600 MHz processing power allows seamless automation of complex industrial systems < Cost-effective configuration via e!COCKPIT engineering software < Scalable modular system ready for future challenges < Comprehensive on-board data security packages < Two ETHERNET interfaces for extensive compatibility < Linux® operating system < CODESYS 3 runtime system < Blends together the best of two software worlds in one package Telephone E-Mail Internet Search for

01788 568 008 ukmarketing@wago.com www.wago.com “WAGO PFC100”

CONTROL & AUTOMATION

EHEDG Magnetic Filter With CIP Cleaning The EHEDG magnetic filter recently introduced

by Goudsmit Magnetics is specially designed for the food industry. This hygienic filter is suitable for CIP systems: the magnet can be magnetically operated, without the need to open the filter housing for cleaning.

The filter is constructed of Neodymium magnets that provide more effective separation of very small ferrous particles as small as 15μ, weakly magnetic particles and even iron dust from sticky substances such as chocolate, pastes, powders and fruit juices. The magnet has a maximum flux density of 11,300 gauss at the bar and removes the specified particles from both liquid and powdered products. The entire system is made of grade 316 stainless steel, is smoothly finished (Ra≤0.4ų) and is EHEDG certified. separation@goudsmit.eu

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www.goudsmitmagnets.com

Controller adds a mark of quality Pryor’s new controller adds robust performance to its full line of marking solutions Pryor Marking Technology has developed an embedded controller to underpin its entire range of marking machinery.

The 4000 series controller links to the company’s range of dot, scribe and laser marking machines, as well as its portable, benchtop and production line integration models.

Pryor is a leader in the manufacture and design of marking, identification and traceability solutions. It offers a complete portfolio of products for permanent part marking, including turnkey, bespoke systems with multiaxis computer-controlled marking heads, machine vision and traceability software. www.pryormarking.com

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PECM Issue 25

Güdel Gantry Robots The Industry Standard for Large, Heavy or Unusual Applications Güdel Gantry Robots are widely recognised as the industry standard solution for applications where payloads are high and work envelopes large.

Güdel’s robot systems are built upon a comprehensive range of robust, field proven modules, meaning that they can be easily configured to suit even the most demanding applications.

This Glass manufacturer relies on Güdel Gantry Robots to manipulate large plate glass products, several square metres in area and weighing in excess of 100KG, from a conveyor, smoothly changing the orientation of the glass plates in the process.

Web:

www.gudel.com | E-Mail: william.bourn@uk.gudel.com

Power supply variants offer safe, secure and robust options for more applications Two power supply ranges from WAGO provide additional functionality to suit a wider range of applications such as vending, slot and coffee machines, as well as heating controls and ventilation systems.

The new EPSITRON® ECO range includes a compact, cost-effective option, while the EPSITRON® CLASSIC series has undergone a redesign, making the device 45 percent slimmer yet retaining its powerful functionality.

The power supply features a robust metal housing to withstand rugged treatment and can be mounted on a DIN-rail, or screw fixed horizontally, vertically, or overhead. http://global.wago.com/uk.

CONTROL & AUTOMATION

MicroTek Processes Ltd a manufacturer of specialist UV treatment systems has upgraded their PLC requirements from the Vision 570 model to the touch screen Vision 1040 the upgrade has been applied to all the closed vessel UV systems the company manufacturers to give a consistent product oďŹ&#x20AC;ering and a universal PLC platform.

MicroTek Processes Ltd is a UK-based company specialising in ultraviolet disinfection solutions for a variety of industries including food, beverage, dairy and water treatment. One of the technologies that utilises the Vision 1040 PLC is their dairy treatment system for the disinfection of milk and milk products. The UV system using a combination of vessel design, mixing and high-powered UV lamp disinfects the milk without the drawback of applying heat like conventional pasteurisation technologies.

MicroTek wanted to implement a touch screen PLC control to the process as it allows an easy operator interface together with a visual indication of the system parameters and performance. The fully automated operation reduces the amount of user interface required and reduces the risk of user error in their treatment plants.

MicroTek have used the Vison range of PLC´s for over 6 years and have recently updated their systems to accommodate the Unitronics Vision 1040 PLC+HMI to handle their UV disinfection systems. This PLC has an integrated HMI with multiple screens flexibility and HMI graphics. The specific model MicroTek uses, Vision 1040, has onboard analogue and digital inputs, digital outputs, and a USB programming port; communication with the PLC can be by MODBUS, and the unit has an FB protocol utility for 3rd party device communications. www.alldrivesandcontrols.co.uk

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INNOVATION AND PERFORMANCE FOR HYDRAULIC SYSTEMS FROM OILGEAR UK ssuming that they are correctly designed, installed and maintained, hydraulic systems should have an operating life of decades.

Even in the harshest environments, such as steel production and offshore, you'll probably find pumps and manifolds which were first installed before half your workforce were born. With such pressures placed on these systems it's vital that they are manufactured to the highest of standards and tested for suitability.

A

Oilgear has invested in its UK manufacturing and testing facilities to ensure that it offers industry leading reliability and efficiency for the industrial, energy and mobile markets.

Oilgear's UK headquarters, based in Leeds, is one of Europe's leading centres of excellence for the manufacture and testing of hydraulic components. Backed up by a strong engineering department, the facility is able to build bespoke systems for applications as diverse as sub-sea ROVs, offshore rig motion compensation systems and movable seating in football stadiums.

The site has been manufacturing hydraulic components for over 60 years and boasts modern machining and bespoke built test rigs.

Kieran Doyle, Oilgear UK Managing Director, comments: "On the face of it, the

The site has been manufacturing hydraulic components for over 60 years.

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Multi-fluid test rig for mineral oil, water based fluids, Skydrol, glycols and biodegradables.

principles of hydraulic technology are well established so there isn't much scope for revolution. But that doesn't mean there is no room for evolution, and that is what we're committed to as a business.

We continually strive to improve our manufacturing techniques and use high quality materials to ensure we make continuous gains in terms of performance.

We design and build our own test rigs to allow us to accurately test our products for a multitude of scenarios – we also use these facilities within our aftermarket service which allows us to retro-fit and adapt older components to meet modern day performance standards."

On-site capabilities include lean manufacturing of components and the design and assembly of complete systems, including integrated control panels. All parts are subjected to extensive quality control procedures, ensuring that ISO9001

standards are met – as well as a variety of industry standards. The test rigs include pressure and flow tests for pumps, valves and manifolds as well as a multi-fluid test rig for mineral oil, water based fluids, Skydrol, glycols and biodegradables.

Oilgear is proud of its facilities and believes in transparency, which is why all customers are encouraged to visit the site or send personnel for product training. Where that isn't possible, Oilgear has produced a virtual factory tour which is available to view from the company website.

Oilgear UK understands that in today's world of disposable technology, some things still need to be made to last.

Through continuous innovation, it is able to offer complete packages which remain at the forefront of technology. www.oilgear.com

DRIVES, GEARS & MOTORS

KTR Couplings rebrands to KTR U.K. Ltd Mechanical components manufacturer KTR Couplings has changed its name to KTR U.K. Ltd following a rebrand by its German parent company.

The firm, based in Sheffield, has been manufacturing power transmission products for a wide range of energy sector applications, including generator sets, pumps, and compressors, for more than 50 years.

It is part of global parent company KTR Systems GmbH, which is headquartered in Germany and makes mechanical couplings and overload systems, torque measuring shafts, clamping sets, joints, hydraulic and electromechanical brake systems, hydraulic

components, and cooling systems for industrial applications in mechanical and plant engineering.

The company, which has 23 subsidiaries around the world, changed its name from KTR Kupplungstechnik GmbH in December 2016, which prompted KTR U.K. to follow suit and also adopt its new branding.

Signage at the firm’s base, in Woodseats, has been updated to reflect the change.

Its Marketing Manager, Rod Sarich, said: “We’ve had a presence in the UK for over 15 years as KTR Couplings, but this name change

makes sense with where the company is now and where we’re headed. KTR is now involved in the manufacture of much more than just couplings, we now offer coolers, brakes and an array of hydraulic components, and because of this we felt we needed a name to reflect it.”

KTR Systems GmbH CEO Andreas Nauen said: “The change of name underlines the scope and diversity of our range of products. We demonstrate to the global markets, but above all to our customers and partners, that we are willing to assume more responsibility in machines and plants.” www.ktr.com

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TSUBAKI EXPERTISE REDUCES DOWNTIME FOR INSULATION MANUFACTURER aximising productivity and reducing costs means ensuring that equipment is correctly specified for the task and properly maintained while in service. For one manufacturer of glass fibre insulation, a conveyor system that passed through an oven was suffering from premature chain wear which was affecting product quality.

Having approached Tsubaki for a longer lasting alternative, the chain manufacturer delivered a premium chain that would last three times longer and greatly reduce production downtime.

M

Producing glass fibre insulation involves molten glass being poured into a perforated container that is rapidly rotating and discharging horizontal streams of glass, which are converted into fibers by a downward blast of air, or hot gas. The fibres fall onto a conveyor, where they interlace with each other in a fleecy mass. This is then sprayed with a binder and two conveyors compress the fibre mat into the desired thickness before entering the oven where the binding agent is cured.

The conveyors are constructed using heavy duty attachment chain, to which are fixed a number of cross-members, creating a platform that carries the glass fibre mat.

Just before the mat enters the oven, a second conveyor converges with the first to compress the mat and hold it in position while travelling through the oven. Having cured the binding agent, the mat now has a uniform thickness and it can be cooled before being packaged ready for sale.

The original conveyor chain was suffering from elongation and roller wear which was caused by several factors: reduced lubrication of the chain resulting from the high operating temperature, difficulty in accessing the chain for required maintenance and the risk of excess lubricant contaminating the glass fibre mat. The elongation of the conveyor chain led to increased gaps between the crossmembers which affected the quality of the finished product. As a result, the chain was only lasting for two years before it had to be replaced.

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In order to improve this situation, Tsubaki Europe was asked to assess the application and investigate the reasons for the premature wear. Clearly chain lubrication was an issue, but high oven temperatures and the proximity of the chain to the finished product would not make for an easy solution. The experience and expertise of the Tsubaki engineers, however, enabled them to propose a solution that would save the client considerable time and money.

The proposed roller attachment chain, manufactured by Tsubaki, was equipped with some special features including hardened chromium-plated pins, Molybdenum disulphide (MoS2) lubrication that would provide high lubricity even beyond the temperatures experienced inside the oven. Being a dry lubricant it also posed no risk of contaminating the glass fibre mat during the manufacturing process. To complement the chain, Tsubaki also supplied matching sprockets which feature induction hardened teeth and provided the most efficient power transfer to the new chain. By using high quality materials and specialist hardening techniques, any wear in the sprocket drive is kept to an absolute minimum.

As part of the project, Tsubaki engineers were also involved in the installation of the new chain to ensure the best possible chain alignment; therefore maximising the expected service life of the chain. Since its

installation the chain has been shown to last for more than six years, at least three times as long as the previous chain.

Overall, the cost savings for the client were considerable. During the chain replacement procedure, the machine would be out of production for three weeks and in the past the annual maintenance costs were €170,000, including costs associated with lost production.

The new chain would still take 3 weeks to replace, but this operation would only happen every six years, providing an annual maintenance cost of €62,000. Over a six year period the client is expected to not only save nearly €650,000 but also gain 6 weeks of production time, which can make a significant contribution to the bottom line.

In addition, the more consistent performance of the Tsubaki chain allows the client to maintain excellent product quality standards and keep to the planned maintenance programme.

Further information is available by contacting the Tsubaki Europe Sales team either by phone, +31 (0) 78 6204000 or through the website, www.tsubaki.eu

Rack mounting DC-AC sine wave inverters up to 4500VA rating

PJN Series

2UPSWI Series

• PJN Telecomm Series from 1kVA -4.5kVA 1U to 3U racks (48VDC input only) • PJN 3kVA versions with optional parallel operation (4 x 2U units available in sub rack) • 1UPSWI and 2UPSWI Series from 1000-3000 Watts (1U or 2U high) • Input voltages available are 12V, 24V, 48V, 110V, 220V DC • Outputs available nominal 115VAC or 230VAC 50/60Hz • AC input voltage (for UPS applications) 115VAC or 230VAC 50/60Hz • Automatic Bypass Switch • True Sine Wave output • 1U, 2U or 3U 19” rack mounting

Full data sheet available online! www.powersolve.co.uk Email: sales@powersolve.co.uk Tel: 44-1635-521858

NEED HELP CHOOSING THE RIGHT CLAMP METER? With so many different technologies and clamp meter models available, choosing the right product for the job can be a minefield.

Whether it’s for low current AC, DC for photovoltaic and battery systems, or peak load measurement to troubleshoot breakers tripping here we explain the different types of products available to reliably measure current during the maintenance and repair of plant and equipment.

There are five main types of current clamp meters available:

Martindale CM87 2000A AC/DC Clamp with CAT IV safety rating

High current large jaw, CAT IV safety rated clamps.

Ideal for applications on bus bars in industrial and utility facilities. The CATIV safety rating ensures safe operation on the supply side to the facility. Current ranges can be up to 2000A for both AC and DC.

Current fork electrical testers. These have a small fixed jaw and are ideal for where access is limited for basic current measurement. Most measure just AC, but the Martindale ET4 and ET5 measure both AC and DC current.

Martindale CM95 Flex with 1mA resolution

Light weight flexible current meters. With this type of current measuring device, the fixed jaw of the clamp meter is replaced by a flexible current sensor linked to a display module for True RMS readings and Min/Max monitoring. The flexible design enables access to difficult to reach and large conductors where conventional clamps won’t go.

Leakage current clamp meters. With the latest designs, Martindale CM79 AC/DC True RMS for distorted waveforms

Closed jaw pocket sized clamps. The closed jaw provides higher accuracy and improved resolution of lower currents. Typically, auto-ranging, with multiple current ranges from 30 Amps through to 600A and resolution to 0.01A, this type of clamp meter can be specified for AC current only or AC/ DC current. Additional features include True RMS readings, crucial for reliable results with distorted waveforms and Min/ Max recording for monitoring of peak loads.

For more information watch: Choosing the right clamp meter: youtu.be/9fZ5Xkmx4u8 Troubleshooting leakage currents: youtu.be/qGFuAwCC8PU

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such as the CM69, it’s now possible to measure currents below 1mA to a resolution of 0.001 mA, perfect for troubleshooting nuisance RCD tripping, checking for insulation degradation without powering off the circuit and appliance testing.

Outperform the rest with the CM Series Get the right tool for the job with the new range of Martindale clamp and flex meters

TRUE RMS

Whether itâ&#x20AC;&#x2122;s low current AC, DC for PV and battery systems, or leakage current measurement to troubleshoot RCD tripping, get the job done with the CM Series.

4 AC, DC, leakage clamps and flex meters with ranges from mA to kA

4 High resolution to measure the smallest of currents

4 Pocket sized, tough and easy to use

4 Flex sensors for large and hard to reach conductors

4 Autoranging True RMS measurement for reliable results every time

CM57 AC

CM69 AC Leakage

4 Two year warranty and clamp meter case

CM79 AC/DC

Available from your wholesaler and online www.martindale-electric.co.uk Call: 01923 441717 email: sales@martindale-electric.co.uk

CM95 Hi Res AC Flex

ELECTRICAL & ELECTRONICS

Innovative Enclosure Solutions for Industrial & Electronic Applications

Standard | Modified | Special Tel: 01709 386630 www.eta-enclosures.co.uk

TM Electronics (UK) Ltd Looking for affordable, robust temperature probes, thermometers and sensors?

Look no further than TME Thermometers – your one-stop shop for the times when temperature matters.

Expertise - TME specialise in robust, waterproof thermometers and probes that are ideal for a variety of applications including extreme temperatures and hazardous locations.

Quality - TME’s broad range of thermometers and temperature equipment offers highly functional mechanical designs complete with incredibly high accuracy and stability. Ask about our unbeatable repairs and calibration service, including Thermometer for Life, our unique maximum £35 repair/replacement guarantee on all MM2000 thermometers. www.tmethermometers.com

Aavid Thermacore Europe’s technology will keep solar satellite cool A solar satellite with a deep space mission to capture the most spectacular images ever taken of the Sun will be cooled by technology pioneered by a Northumberland firm.

The European Space Agency’s Solar Orbiter will use k-Core Annealed Pyrolytic Graphite technology (APG) designed and manufactured by Ashington-based Aavid Thermacore Europe Ltd. Aavid Thermacore’s technology will keep instruments on the satellite cool in searing heat as it orbits the Sun’s surface.

The Solar Orbiter is due to take off for the Sun in October 2018 on a mission to reveal more of the star’s secrets through atmospheric measurements and high-resolution images of its turbulent surface. www.aavid.com

Cool plastics Even in a hot or cold spell, or if temperatures fluctuate, plastics enclosure specialist Fibox ensures that installations remain safely protected.

Ventilation devices are a simple and efficient means for temperature and pressure compensation, while providing good basic ingress protection up to IP44. The rating can be increased to IP68 with a pressure equalizer plug. Both solutions effectively prevent condensation. If passive heat dissipation is insufficient due to considerable thermal loss of installed devices or high ambient temperatures, fans can be installed. Notably, ARCA IEC polycarbonate enclosures allow for particularly easy fitting with installation openings.

Fibox supplies the enclosures with adequate openings on request. A heating system can be installed for use in cold environments. www.fibox.com

Creative cable solutions for your business

High EMI Resistant Sensor

Habia Cable is one of Europe’s leading wire and cable manufacturers. We develop, manufacture and market custom design cables and harness systems for demanding applications in harsh environments. Our customers are found in a number of diverse industries covering industrial, defence, offshore, nuclear and telecom.

Meggitt’s HV (high voltage) isolated sensors are designed for vibration monitoring in high electromagnetic environments commonly found near wind turbines and rotating machinery. The rugged design and high performing components of the series ensures reliable operation in harsh electromagnetic environments without communication loss or delays.

We aim to provide a high level of customer service and technical competence with competitive lead times and low minimum order quantites. The company has a global presence and worldwide sales of custom design and standard products in more than 50 countries.

The sensing element is isolated from the sensor base and casing to offset the effect of high voltage and electromagnetic interference). An isolated pellet offers extra protection for internal electronics. Ceramic housings and hermetic sealing provides isolation up to 6,000 volts promoting long-term stability.

Discover more at habia.com

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KDP Electronics Systems | 01767 651058 | www.kdpes.co.uk

The new servo motors come with an even faster velocity response (3.2kHz), which means that the driver can react even faster. In addition, micro vibrations have been reduced considerably thanks to an improved reaction of the current regulation and linearity.

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Designing and assembling automation and handling systems for UK clients

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ainbow Technology Systems have been designing and manufacturing innovative equipment and processes for the Printed Circuit Board (PCB) industry for several years. To do this Rainbow have assembled a team of very experienced engineers at their base in Glasgow.

As the PCB arm of the business grows, with the majority of sales in Asia where volume manufacture takes place, Rainbow have also been taking on projects closer to home, using their extensive knowledge of automation, product handling, motion control and process development to work with UK and European clients.

“We have pulled together quite a unique blend of knowledge here at Rainbow” says Chris O’Brien, head of Sales and Marketing at the Scottish company.

“We have excellent mechanical and electrical design capability, highly skilled e uipment assembly staff, and programmers who can make it all work as required. We also have formulation chemists who can add coating and dosing experience where relevant.

“To give some examples of the diverse and interesting work we get involved in: we have helped a sensor manufacturing company to pull together separate operations into an automated process line, significantly reducing defects whilst increasing throughput; we have developed a number of coating solutions for the glass and graphics markets, with bespoke equipment and coating liquids; we have redesigned a gas generation system, halving the build cost and assembly time. These have all been very different pro ects, but well within the capability of our team.

“Rainbow Technology Systems are happy to discuss projects and give advice without obligation, get in touch to talk through your requirements.”

Tel: 0141 892 3320 i i

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SDC Industries, established in 1978, offers the design, manufacture, installation and maintenance of power quality and energy efficiency products for industrial and commercial customers throughout the PECM916-.inddUK79and overseas. We are market leaders in our field due to the innovative design and technology utilised within our products.

Our product range includes Power Factor Correction, Harmonic Filtration, Voltage Optimisation, Electrical Distribution (High & Low Voltage) and Surge Suppression equipment. Each unit can be manufactured as standard, or custom-built to each individual client’s specification by our fully-qualified and experienced electrical fitters at our facility in East Kilbride, Scotland.

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Panasonic FP7 Multifunction Control in Issue one unit 22 PECM 79 The Panasonic FP7 family of Programmable Logic Controllers is further enhanced with the addition of a new multi input/output positioning module. This unit is perfect for multi axis control of machines used07/09/2016 for example in automatic-fabric-cutting. This FP7 expansion unit, used in combination with the FP7CPU, can control all necessary functions and tasks required for multi axis control in one module, supporting a wide range of input devices such as encoders and two-wire sensors. In addition to the 16 inputs there are an additional 16 outputs offering ultra-high-speed pulses for servo or stepper motor control, PWM control and general output switching. www.panasonic-electric-works.co.uk

Tel : +44 (0)1355 265959 or e-mail : info@sdcindustries.co.uk www.sdcindustries.co.uk

info.pewuk@eu.panasonic.com

Protective grounding module expands CombiTac connector range

In a world of automation and digital controls, there is often a place for equipment that can dispense and blend additives without electricity.

Operating autonomously without external power or controls, Hammonds positive displacement and turbine injectors can deliver blended product with up to four separate additives and can be fitted with digital monitoring and controls. Units are available covering flows from 6 – 8,000 GPM and pressures to 350 PSI. Hammonds Technical Services, Inc. located in Houston, Texas has been a supplier to militaries and major fuel suppliers around the world since 1982.

A dedicated protective grounding module is now available for the versatile CombiTac connector system. The new module is suitable for the system’s conductive DIN housings and it protects users against electric shock in accordance with the IEC 61140 standard.

The PE module replaces one of the connector’s two guide pins to provide a heavier duty ground connection rather than relying on the standard guide pins for this function.

Suitable for use with live conductors with cross-sectional areas from 10 mm2 to 50 mm2 (AWG 8 to 1/0), the module has a crimp terminated brass contact rated at 10,000 mating cycles.

Review all Hammonds products at our website: hammondscos.com.

www.staubli.com/electrical

Issue 25 PECM

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12:15:44

55 YEARS OF INDUSTRY EXCELLENCE lson Electronics was founded in 1961and has remained a family-run enterprise ever since. The professional designer and manufacturer of power distribution units (PDUs) – has been regarded as the number one choice for bespoke power solutions courtesy of its refined expertise and all-encompassing product portfolio.

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Supplying both standard and customised products, Olson Electronics is a foremost manufacturer of mains distribution units, interconnecting cables and other such power distribution accessories. The industry innovators are in an enviable commercial position due to the fact that they can claim a number of product firsts and patented designs.

Ewa Pagano of Olson Electronics told us more about the company’s core strengths: “We are one of the remaining few British manufacturers and we pride ourselves on our in-house design and production capabilities,” she commented. “Our focus has always been on quality and reliability and we can provide a fast delivery service (generally next day on most items).

“Undertaking a lot of bespoke products to suit individual needs, we serve a variety of customers requiring additional power in the form of a PDU. Supplying to a number of sectors, specific applications include hospitals, laboratories, schools, universities, data centres, TV/broadcasting, offices, desking, IT/ communications, audio visual and transport.”

Having recently celebrated its 55th anniversary, Olson Electronics has proven its longevity in the market as an established brand that has catered to thousands of customers across the globe.

From its strategic placement close to the capital, in a centre occupying 27,000 sq ft of manufacturing space (incorporating assembly, metal and paint spraying facilities), the team can effectively export with ease and efficiency. With this equipment it is also possible for its personnel to oversee all processes whilst undertaking the necessary quality and electrical checks.

With its extensive distribution network and enriched knowledge of shipping and customs, the company can guarantee a dependable delivery service; packaging orders to customer’s individual specifications for collection as appropriate. This flexibility has enabled Olson Electronics to successfully complete works for many large organisations and office developments in London and high street stores.

All of the products available are ISO accredited and some TUV quality approved, having been engineered by an in-house

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design team capable of fulfilling specific customer requests. In order to respond more swiftly to demanding project orders, the organisation holds spare stock and subsequently boasts a large quantity of finished product and base components.

In terms of recent developments, Olson Electronics is pleased to announce the release of its new USB charging units. Designed to complement their existing range, these additions are also aimed at the PDU market and were developed in line with customer feedback. Following the popularity of USB adapators for smart phones, tablets and other portable devices, the company has added the option of twin USB sockets on some of its bestselling product ranges; trailing, sloping and suspended.

Please don’t hesitate to contact Olson Electronics at your convenience to find out more. The new website is due to be launched at the end of February and will enable customers to purchase products online.

T +44 (0)20 8905 7273 sales@olson.co.uk www.olsondirect.co.uk

CELEBRATING 55 YEARS OF BRITISH MANUFACTURING

POWER DISTRIBUTION UNITS

THE NUMBER ONE CHOICE

FOR BESPOKE POWER SOLUTIONS · Rated at 13A, 16A and 32A · Metal construction

· Vertical / horizontal mounting · Availability from stock

+44 (0)20 8905 7273

sales@olson.co.uk

· Colour variants available · 24 hour delivery

www.olsondirect.co.uk

SINCE

1961

FASHION LOGISTICS PERFECTION A new logistics center by SSI Schaefer has recently become operational for omni-channel distribution by the Finnish Stockmann Group, one of the leading retail companies in Scandinavia and the Baltics. A combination of hanging and flat goods and a design concept based on Schaefer’s 3D-MATRIX Solution® facilitates the order processing of both over-thecounter and online trade from one single distribution facility.

he capacities of four former warehouse locations were consolidated in the new facility at Tuusula. It houses about 100,000 different products – more than 1.8 million individual items in total. “All types of articles – from large products to cosmetics and decorative items to hanging textile goods – are now bundled together in one location for every distribution channel,” explains Stockmann’s Logistics Manager, Elina Laine. “The distribution centre is the central component of our omni-channel strategy.”

T

In the middle of October, Stockmann held its thirtieth “Hullut Päivät” – literally ‘Crazy Days’ – five-day discount event. In this period, 1.4 million items were sold at the Group’s stores, including the flagship store in Helsinki. With more than 50,000 m² of retail space over eight floors, it is the largest department store in Finland and one of the largest in Europe.

Over one million customers also visited the online shop during this period, with shoppers unpacking their internet orders the very next day.

To overcome seasonal peaks like these and to build a firm foundation for further growth and the expansion of the firm's operations, Stockmann in recent years completely overhauled its corporate logistics and became geared towards omnichanneling. The new operation is based on

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a system concept with the latest, futureproof automation components, a picking strategy according to the goods-to-person principle and a high-performance warehouse management system that coordinates the completion of orders for the different distribution channels. “An intelligent material flow concept, innovative system technology and attractive after-sales services for reliably supplying all distribution channels from a single installation,” are how Laine explains the decision to opt for SSI Schaefer. “SSI Schaefer offered us a thoroughly coherent overall package for long-term efficiency and investment security.”

SSI Schaefer developed a solution that organises the complex order handling processes into clear structures. By considering how to make the most efficient use of the 29,000 m² of warehouse space available, the automation components and IT installed guarantee the requisite performance levels. Furthermore, a fivestrong team of technicians – provided on location and round the clock as part of SSI Resident Maintenance® concept – ensure for the continual maintenance and constant availability of the installation.

The centerpiece of the concept is a shuttle system with 130,500 bin storage locations for double-deep storage. The warehouse was designed according to SSI Schaefer’s 3D-MATRIX Solution®. Forty-five shuttle

“All types of articles – from large products to cosmetics and decorative items to hanging textile goods – are now bundled together in one location for every distribution channel” Elina Laine, Stockmann’s Logistics Manager www.ssi-schaefer.co.uk

lifts and 72 multi-level Navette shuttles guarantee the maximum availability and efficiency of the processes. “We were already looking for a shuttle solution when we issued the call for tenders,” adds Logistics Manager, Laine. “The modular and scalable solution concept from SSI Schaefer impressed us immediately, as it provides our business with that all-important flexibility.” Furthermore, a pallet rack warehouse with 7,800 storage locations to replenish picking locations and a three-level hanging goods warehouse for more than 350,000 garments characterise the installation’s design.

“The material flows for store and eCommerce orders had been consistently separated due to the different shipment packaging and transport service providers,” says Rami Syrjä, Sales Manager for SSI Schaefer in Finland. “Coordinating this, structuring it according to staging times and different priorities and maintaining this all in perfect balance across a single installation presents

a considerable challenge for the design of the warehouse management system.”

Stockmann opted for SSI Schaefer’s WAMAS® logistics software. This is responsible for stock management, process control for a coordinated order completion and also offers complete transparency via its visualisation components.

The system as a whole is currently designed to have a performance of 55,000 order items with 180,000 articles per day. The innovative concept has already proven itself: “In the new distribution centre we are now able to complete orders for department stores and online orders much more quickly and transparently than before,” summarises Stockmann’s Logistics Manager, Laine. “The thoroughly scalable system concept also offers us a high degree of flexibility for our variable range of articles and leeway for further growth. SSI Schaefer’s solution has thoroughly impressed us.”

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BUSINESS CRITICAL MAINTENANCE – ARE YOU GETTING THE BEST FROM YOUR HVAC MAINTENANCE CONTRACT? In many manufacturing environments maintenance of the HVAC and Process Cooling Systems has a direct impact on the productivity of the plant. It is therefore important that the maintenance agreement is tailored to reflect this.

The traditional approach to maintenance

Another problem with the traditional approach is that, when a breakdown does occur, there is an administrative process involved in effecting the repair – the engineer’s report, the quote for the repair, the order for the repair, then the planning in of the work, during which time the plant is down and non-productive.

The traditional approach to HVAC maintenance is a planned preventative programme for a fixed annual charge, on top of which call-out fees and repair works are charged separately. In many cases the costs for breakdown cover and repair work exceeds the cost for carrying out the maintenance.

Reduced breakdowns and administration

One problem with this traditional approach is that there is no incentive for the maintenance contractor to prevent breakdowns. Also, the customer has no way of measuring how good a job the contractor is doing. This is a fundamental flaw with this type of agreement – good for the contractor maybe, but not so good for the customer.

An all-inclusive agreement includes for the cost of all call-outs plus repair work. This provides the incentive for the contractor to minimise breakdowns and takes away the administration burden associated with effecting the repairs.

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If the HVAC plant is of an age where breakdown is more likely, and that breakdown has a negative impact on the manufacturing process, then it makes sense to consider an all-inclusive maintenance agreement.

An all-inclusive agreement also encourages a more pro-active approach to maintaining the HVAC plant. Looking

at operating efficiencies, focusing on high risk areas. In other words, taking a more holistic approach, rather than a task orientated maintenance routine.

A further benefit we have noticed from experience with our customers is that our service engineers become more engaged with the customer’s business. Instead of turning up with a checklist of tasks, they now have a more wide ranging “how can I best manage this site” outlook.

Is the all-inclusive option for you?

Those of our customers who have switched from the traditional agreement to a more inclusive alternative are unanimous in their view that it is a better method. They are seeing the results of reduced breakdowns and a much reduced administration burden, and our regular meetings now focus more on longer term strategies for managing HVAC plant resilience, life-cycle and energy consumption.

Alan Meredith, Operations Director EMS Ltd

www.emsltd.biz

FACILITIES MANAGEMENT

Respol Industrial &

Commercial Flooring Solutions Technically advanced commercial and industrial flooring solutions, designed and guaranteed to perform to the highest standards and provide years of cost-effective service in the most diverse and demanding environments.

Twice FERFA ‘Flooring Contractors of the Year Award’ winners, RESPOL’s flooring service and systems are accredited to ISO9001:2008 which is testament to their commitment to quality standards and peace of mind for their customers, nationwide.

Epoxy resin, polyurethane, pumped polymers, flooring screeds and coatings - cost effective solutions installed by highly skilled and fully trained personnel.

All work carried out by Respol is guaranteed by a single source warranty covering workmanship and materials.

Being independent means that we are not tied to any one equipment manufacturer or supplier, so can provide the most suitable solution for your cooling needs. Our project designs and installations have won awards for our practical approach to energy saving whilst meeting client’s budgets and programmes.

From dust proofing contracts for industrial warehouses to the most sophisticated multi-layer performance floors for hightech enterprises, RESPOL offer a complete service, guaranteed to exceed all expectations.

Our service and maintenance teams look after all types of industrial refrigeration systems to ensure optimum performance and reliability.

For free of charge, no obligation survey and recommendations, contact Respol on 01952 740400 or visit: www.respol.co.uk

Andrews Launches its Largest ‘for-hire’ Ventilation Fan Industrial hire specialist Andrews Sykes has launched a new high capacity ventilation fan that will maintain its excellent extraction rates of 38,000m3/h on 24in pipes and runs of 40m. It makes the new FV1800 ventilation fan ideal for short to long-term hire for organisations particularly involved in construction and tunnelling projects, often eliminating the need to hire a number of smaller units, thus simplifying installation as well as being more financially sound.

The new FV1800 has double the capacity of any other model in the Andrews Sykes hire fleet, achieving an air flow of 38,000m3/h. It features a highly efficient three-phase, close-couple motor which uses only 11.6 kW/h when operating, producing a low line pressure of just 0.025bar (2500 Pascal) and is equipped with IP55 electrics that make the unit equally at home for indoor, damp and outdoor installation.

www.andrews-sykes.com

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Multi-award winning Stonegrove Refrigeration Services Ltd are one of the leading independent refrigeration companies in the UK, with in-house expert capability to design, install, service and maintain industrial refrigeration and air-conditioning systems.

The FV1800 ventilation fan is ideally suited to aid the removal of dangerous fumes, dust particles or provide clean air for large applications across many market sectors including Construction, Tunnelling, Demolition, Water Authorities, Utilities, Industrial, Marine, Manufacturing, Pharmaceutical and Petrochemical This high volume fan has all the standard features of Andrews’ current FV range yet provides clients with a much higher capacity ventilation/extraction solution than previously available from Andrews Sykes, the leading industrial hire organisations.

For all your food and beverage processing, storage, and distribution cooling requirements, speak to the expects – Contact us on 01279 408690 | ed@stonegroverefrigeration.co.uk www.stonegroverefrigeration.co.uk

SULZERâ&#x20AC;&#x2122;S AT-SPEED BALANCING FACILITY ACHIEVES 20 YEARS IN SERVICE ince September 1996, the at-speed balancing bunker in Sulzer's Houston Service Center has been performing a critical service for clients from all over the world. As an integral part of the diagnostic and repair process for large rotating components, this facility oďŹ&#x20AC;ers plant owners and OEMs a specialty service that ensures continued reliability.

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Over the past 20 years, Sulzer's at-speed facility has balanced over 2,800 rotors.

At-speed balancing significantly reduces the need for costly and time-consuming field balancing and is an essential part of improving the performance and reliability of rotating machinery. By minimizing vibration, equipment runs more smoothly which helps to maintain reliability and reduce servicing costs.

In practical terms, at-speed balancing ensures correct static and couple balance reducing the radial movement at both critical and running speeds of the rotating device. It also relieves assembly stress or 'relaxation' of the rotor by operating

At-speed balancing significantly reduces the need for costly and time-consuming field balancing and is an essential part of improving the performance and reliability of rotating machinery

www.sulzer.com

under full centrifugal stress prior to final balancing.

Progressive stacking and balancing of a rotor can provide a reasonably low-level of vibration using low-speed dynamic methods. This method has been used by Sulzer many times to fix a rotor with a poor vibration history.

However, progressive stacking and balancing does not assure a smoothly running, assembled rotor, because it does not account for the vibrations caused by system excitations as it is accelerated through the critical speed bands and up to its operating speed. These issues only become apparent with at-speed analysis; a service that is only available from a very select number of providers.

Using vibration diagnostics to analyze the radial vibration at the bearings and mid-span deflection ensures that the best balance is achieved at operating speed as well as minimizing the deflection and vibration amplitudes during ramp up and coast down.

The objective of any balance process should be to use the minimal number of weights and/or material removal to correct any imbalance in the rotor.

Sulzer achieves this by using a dedicated vacuum chamber, "bunker", and advanced electronics to achieve precision-balanced component. The bunker itself is designed to accommodate turbomachinery up to 30 feet (9 meters) in length, 8.5 feet (2.59 meters) in diameter, and up to 50,000 lbs (25 tons) in a vacuum chamber with speeds up to 40,000 rpm.

There are a number of situations where high-speed balancing is considered a requirement, either as part of general maintenance or at the conclusion of an overhaul. Some rotor designs are very long and flexible, which makes them more susceptible to vibration, while in certain other designs, high-speed balancing is considered essential.

Rotors that exhibit high vibration as they pass through their critical speeds or run at or near their critical speeds should be included in this group along with rotors that are used in high-revenue services and those destined for inaccessible locations, such as oďŹ&#x20AC;shore facilities.

In all of these scenarios, Sulzer delivers a complete, turnkey solution, including field service teams. In order to maintain a high level of service to its clients, Sulzer continues to invest in its personnel and facilities.

BETTER SIGNAL-To-NoISE RATIo MEANS BETTER LEVEL CoNTRoL Guided wave radar represents the standard for accurate, reliable level measurement, but not all GWR transmitters are equal.

Signal-to-noise ratio (SNR) is a critical performance indicator - and the Eclipse® Model 706 has a SNR nearly 3 times higher than competitors

THE IMPACT oF SIGNAL-To-NoISE RATIo oN GUIDED WAVE RADAR TRANSMITTER PERFoRMANCE n recent years, much has been said in the industry about the importance of the amplitude (size) of the guided wave radar (GWR) transmit pulse. While the size of the transmitted radar pulse is certainly important, it is a fact that pulse amplitude alone will not always yield accurate level measurement under all process conditions. A far more important parameter in reliable level measurement in difficult applications is the signal-to-noise ratio (SNR), which essentially describes the difference between the desired signal and the unwanted noise.

I

If the amplitude of the noise approaches that of the level signal, loss of accuracy or linearity is the first observed effect due to distortion of the level signal as it passes through and interacts with the noise. Worse yet, if SNR is bad enough, the adverse signal interaction can actually result in a loss of the level signal.

While it would be desirable to eliminate all the unwanted impedance discontinuities, it is simply not possible. The good news is that today’s most advanced GWR solutions address this critical design issue.

virtually no role in the detected SNR. In fact, if too many sources of unwanted reflections are present, a larger transmit pulse amplitude will simply elevate the noise at the same rate it elevates the level signal. The resulting change to the SNR is zero – the larger pulse provides no benefit in and of itself to SNR. The only role of a larger transmit pulse is to assure that noise in the system does not become dominant in the overall SNR in low signal return cases (such as long probes under low dielectric conditions). Too small of a transmit signal would result in too small of a received signal in these cases, requiring excessive signal amplification in the level transmitter.

Diode Switched Front End Design The Eclipse® Model 706 uses a new design concept called the diode switched front end, which enhances front-end performance. The design of this advanced GWR transmitter features front-end circuitry innovations that enhance the transmitted pulse amplitude, improve the received signal strength and, most importantly, increase the SNR.

Transmit Pulse Amplitude and Signal-to-Noise Ratio Many GWR manufacturers talk about transmit pulse amplitude; however, beyond the point at which the transmitter signal amplitude is sufficient to detect a given dielectric, amplitude plays

For more information, download our free white paper, The Impact of Signal-to-Noise Ratio on Guided Wave Radar Performance.

www.marketing.magnetrol.com/acton/media/8231/gwr-snr

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break through the

NOISE Better Signal-to-Noise Ratio Means Better Level Control Performance

3X Higher

4.40 Model 706 SNR

1.57 Competitor SNR The ECLIPSE Model 706 transmitter has a signal-to-noise ratio nearly 3 times higher than competitors.

While transmit pulse amplitude (signal size) has helped to make guided wave radar technology the standard for accurate, reliable level measurement, the fact is signal-to-noise ratio (SNR) represents a far more critical indicator of level control performance. For superior SNR in all process conditions, no other GWR device beats the Eclipse ÂŽ Model 706 transmitter from Magnetrol ÂŽ.

To learn more about the breakthrough ECLIPSE Model 706 GWR transmitter visit eclipse.magnetrol.com or contact your MAGNETROL representative today.

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FLUID HANDLING

FOR HIGH VISCOSITY PRODUCTS SEEPEX progressive cavity pumps with open hoppers and auger feed screws transfer highly viscous and non flowable products. Customised solutions with adaptable feed configurations mean that even the most challenging products can be handled.

Hygienically designed options for food products are also available. y Conveying capacities up to 500 m3/h y Handle up to 50% high dry solids

y Optimised feed hopper for efficient pump feed – no bridging y Modular system enables rapid customisation for your application y Optional knife system for cutting within the pump y Designed for easy maintenance Whatever you want to pump, your product handling problems can be solved by SEEPEX’s open hopper pumps.

y Liquid addition and mixing within the auger and compression zone for optimum solids content

SEEPEX UK Ltd. sales.uk@seepex.com www.seepex.com

SEEPEX pumps reduce operating costs for Thames Water Thames Water is the UK’s largest water and sewage treatment company, providing wastewater services to 15 million customers. SEEPEX progressive cavity pumps (PCPs) have delivered process improvements at their Reading STW by replacing piston pumps to reduce operating costs and onward sludge transport costs.

The pumps transfer de-watered digested sludge to storage silos before final disposal. Thames engineers identified a large saving in disposal costs if they could increase the ds content of the dewatered sludge to 25%; however they needed reliable pumps to transfer the dewatered sludge over 80metres, with a static head of 30m, without increasing system costs. The existing piston pumps had frequent maintenance requirements and generated high operating pressures as well as using 31KW of power – adding up to a high cost of ownership for Thames Water.

In contrast SEEPEX open hopper pumps transfer the higher ds% sludge with 50% reduced power consumption (15KW

+44 1935 472376 sales.uk@seepex.com www.seepex.com

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SEEPEX pumps at Thames Water Reading site

compared to 31KW) and up to 75% reduced discharge pressure due to the low pulsation flow characteristics.

SEEPEX PCPs have been installed for over 18 months, requiring no maintenance interventions in this time. The system has delivered a hat-trick of cost reductions: lower sludge disposal costs, lower energy use and reduced maintenance costs.

FLUID HANDLING

Fluid Carrying

Flexibility Articulated Torsion Pipework In Hoses Rotating Cylinders

Swivel Joints Swivel joints allow pipework to rotate whilst carrying fluid under pressure 1/4” to 20” and beyond.

Vacuum to over 6000psi.

Stock and bespoke production.

Unique bearing/seal design for longer life.

ISO 9001 CE marked where applicable.

Tel: Rotaflow FV Limited | Rotec House Bingswood Trading Estate Whaley Bridge | High Peak | SK23 7LY

01663 735003

E-mail:

sales@rotaflow.com

www.rotaflow.com Issue 25 PECM

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WESwivel Joint For large bore araculated pipework Available in Carbon or Stainless Steel & Hard Anodized Aluminium Produced in our UK factory in sizes 2” to 24” nominal bore, this araculaang flanged coupling serves to allow a full 360 degree, low fricaon rotaaon of the assembly with minimum reducaon in bore size. This is aaained through precisely machined components and high grade stainless steel ball bearings.

ASME B16.5 ASA150 16” WESwivel ‘Compact’ in S/S with custom M27 Caphead Bolts

Originally designed for use in fuel systems such as “FSUs” or Floaang Sucaon arms and araculated storage tank roof drains; the WESwivel’s components can be re-configured a number of ways to suit various environmental factors and applicaaons. For example, Viton® primary and secondary seals can be selected and installed - so that the swivel joint is capable of handling oils & fuels with up to 100% aromaac content.

‘Heavy Duty’ for pipework & reelers

16” WESwivel, showing thrust face bearings & PTFE dust seal

Hard Anodized Aluminium version

• ‘Heavy Duty’ for araculated assemblies such as reelers, hose strings, roof drain systems

• ‘Compact’ for large bore pipework such as FSUs, silo bends, chutes, manifolds

• Available in a range of configuraaons • Available in a selecaon of materials

sales@we-couplings.com Tel: 01257 475101 swivel-joint.co.uk 82

PECM Issue 25

HEALTH & SAFETY McCarthy Environmental With almost 100 percent filtration efficiency, ESTA´s newly designed FILTOWER series helps significantly improve room air quality. Used especially for those working in manufacturing areas, contributing significantly to health protection.

The filter towers are suitable for supplementary workplace ventilation with LEV equipment for either welding fumes, fine dust or oil mist.

These can also be used anywhere where direct extraction is not feasible, such as processing large work pieces that involve constant changes in work location. enquiries@mccarthy-environmental.co.uk www.mccarthy-environmental.co.uk

JSP launch VisiliteTM - Fibre Optic Illumination system for Evolution® Helmets JSP Ltd has launched a unique new lighting system for their Industrial Safety helmets called the VisiliteTM. This fibre optic lighting system has been developed as a method of increasing worker visibility without dazzling colleagues in close proximity.

The VisiliteTM has tough ABS casings making it highly durable to withstand knocks and scrapes. It is easy to fit to the JSP Evo range of Helmets –clips slide onto the front sides and rear of the helmet to keep it in place allowing fibre optic light to shine all around the helmet.

More information is available from www.jsp.co.uk, by emailing uksales@jsp.co.uk or calling +44 (0)1993 826050.

Nightsearcher Ltd

are one of the leading manufacturers and suppliers of portable lighting solutions, offering rechargeable portable and AC mains floodlights, searchlights and flashlights. Established in 1989, our in-house research and development allows us to fully develop lighting products to suit any application.

We are a major supplier to the Police, Fire and other Emergency Services, Military, Railway Infrastructure Industries, Utilities, Industrial, Councils, Sports Clubs and more.

Our products are also exported worldwide.

Nightsearcher have been trusted to illuminate the most hazardous and hostile working environments and have just launched a new range of Intrinsically Safe Lighting, including Atex Flashlights, Floodlights and Headtorches.

View our full range of products: nightsearcher.co.uk Contact our sales team: Tel: +44 (0)23 9238 9774 Email: sales@nightsearcher.co.uk

Risbridger won an Innovation Award in 2016 for their venting products range, Innovent.

Included are these rain proof tank vent caps which help prevent water contamination.

Risbridger also launched their new Anti-Syphon Valve, aimed at the above ground oil and diesel storage tank market. This new design has high flow capacity, (up to 180 l/m) improved performance and easy fitting and maintenance.

Suitable for head pressures of 6.5m (0.6 bar) it has 2 inch 4 bolt flanges for easy fitting (or can adapt to 1.5 inch) Includes stainless steel inlet screen, Hydraulic valve damper and progressive flow opening minimise ‘hunting’.

Contact details: Keith Robinson – Engineering Director keith@risbridger.com Risbridger Ltd., 25 Trowers Way, Holmethorpe Industrial Estate, Redhill, Surrey. RH1 2LH. risbridger.com

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SAFE IS SAFE, RIGHT? FACToRS THAT SHoULD BE CoNSIDERED BEYoND THE USUAL CHARACTERISTICS WHEN SELECTING SAFETY DEVICES he safety characteristics of the products (for example, the KSt value or Pmax) and the plant-specific marginal conditions (volume/design strength) may influence the selection of the proper safety device. This is common knowledge that the public is well aware of. Additionally, more and more plant engineers and operators are placing a key emphasis on a proper certification and the marking of safety devices as well as system components.

be loosened easily. With a rivet, both described scenarios become very unlikely.", says Stefan Penno, Managing Director of REMBE GmbH. "The trend towards the use of signals and sensors, and thus the utilization of as many electrical and as few as possible mechanical safety devices, is slowly but surely reversing.

This is solely and exclusively attributable to the reliability degree of high-quality mechanical systems, which can never be fully guaranteed with electronic components.”, says Mr. Penno further.

A largely ignored aspect is the tamper protection of protective systems and safety devices. In the recent past, REMBE engineers have been increasingly detecting evidence of such grievances during on-site plant inspections:

And the Q-Rohr wouldn't be a REMBE product if it didn't offer even more features: Hence, the pressure-bearing

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elements are flexibly interconnected, which enables them to absorb the explosion pressure wave. "During our daily work, we've already seen many imitations of flameless venting devices which were rigidly welded, and therefore tore open at the welding seams when the pressure relief occurred.", explains Mr. Penno and adds: “Just compare it with the wings on an airplane. If they were rigidly welded to the fuselage, they would break off in case of turbulence. But since they are flexibly riveted, they can absorb pressure shocks and withstand extreme loads very easy." www.rembe.de

Protective systems were disabled, electronic signalling and warning devices bypassed, and mechanical elements secured with an insufficient number of connecting elements and screws. The reasons for this are complex and surely not easy to fathom.

The safety devices of well-known manufacturers such as REMBE are therefore designed in such a manner, that a high degree of manipulation-proof safety is already provided through the design. For example, screw connections are replaced by permanent riveted joints, screws are designed self-locking and undetachable.

This is especially essential for complex components such as flameless venting devices. Those are mostly used indoors, but always in locations where a relief into the surroundings, for example through rupture discs, is not acceptable. However, if the arresting device of those flameless venting devices fails or is not properly fixed, this has devastating effects on the immediate environment, which would then be unprotected against the flames and pressure of the explosion.

"This is precisely why the Q-Rohr, the original flameless venting device from REMBE, is riveted and not bolted.

Screws can become loose, or they can

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Manipulation-proof flameless venting device: Q-Rohr

When working pieces that will be used as

10 WAYS To

cladding, home appliances, and furniture, even a small scratch becomes a big problem. www.gasparini.it

AVoID SCRATCHES AND DENTS WHEN FoRMING STAINLESS STEEL tainless steel is a wonderful material. Shiny, resistant, durable. But it's also expensive, diďŹ&#x192;cult to bend, and easy to scratch. When working pieces that will be used as cladding, home appliances, and furniture, even a small scratch becomes a big problem. How can we cut and bend stainless steel without damage?

S

Shearing is often the first critical point.

A bench equipped with plastic ball transfers, that let sheet metal to slide freely, is highly recommended. When the blank is cut, it has to be pressed against the bench to hold it in place. This system has a downside: pressure against balls leaves dents. Top manufacturers provide an antiscratch system, with ball transfers mounted on a pneumatic support, that lets them disappear below the resting surface.

Pressure of blank holders must also be adjustable. Smaller and thinner pieces require a lower force, else cylinders will leave marks on the surface. Quality machines are equipped with a CNC able to vary the applied force through an independent hydraulic circuit. Also, cylinder feet must be capped with antiscratch plastic material. Nylon is typically used because of its low coeďŹ&#x192;cient of friction. Pistons must also be absolutely tight to avoid oil or grease leaks that might stain the sheet.

After shearing, forming comes into play.

Most frequent cosmetic damages in this phase are due to sheet metal scraping against the die edges. To limit this problem, you have to use special dies, with a bigger edge radius. Another more expensive solution is to use dies with rollers. Small cylinders are embedded at the edges of the die opening. These pins can rotate, reducing friction and scraping. This type of tools must be kept particularly clean, so that dirt does not block the rollers. Specific protective plastic films can be applied to the die to limit scratching, but they may also lead to lower accuracy.

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Speaking of tools, it's important to choose a punch/die pair suitable to the sheet metal, its thickness and the desired angle. High-strength steels have a bigger bending radius and need a bigger die opening. Else, it could crack on the outer edge, damaging both the aspect and the resistance. Tools must always be olied to reduce friction, and kept clean from debris, dust, dirt, rust, chips and other material that can scratch the surface.

Stainless steel sheets are often large and thin. If they are not properly supported during metalforming, they curve under their own weight making the so-called "counterbend" around the die. Sheet followers solve this problem. They are front supports equipped with ball transfers that, during the bending phase and when the ram is raised, support the sheet. As well as rotating they also have to shift because the center of rotation is not fixed. Top-quality press brakes are equipped with retractable supports next to back gauges. In certain cases, sheet followers can be mounted also in the inner side of the pressbrake. These accessories support the sheet while it's resting against the back gauges, avoiding deformation.

Get info and free quotes on www.gasparini.it - press brake and guillotine shears

HYDRAULICS & PNEUMATICS

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LIFTING & HANDLING EQUIPMENT

RUD Chains is a leading manufacturer of lifting and lashing equipment that helps guarantee ultimate safety when lifting and moving heavy loads.

Their diverse product range offers over 600 tested and certified lifting and lashing points for bolting and welding covering a working load capacity range from 0.6-250 tonnes.

The ever popular RUD VLBG load ring has been developed to offer the new VLBG Plus. The innovative VLBG Plus now includes RUD’s robust ICE- Bolt.

The ICE-Bolt is made from their revolutionary patented fine grain steel which is operational to temperatures as low of -60°C. Lifting points are often used for turning, rotating and tilting which adds a considerable risk to the lift. When lifts are turned under full load it results in high friction between the bolt head and the rotating connecting element, which subsequently can lead to the opening of the bolt mid lift which can occur with DIN 580 / standard eye bolts. However this does not happen with the new RUD VLBG plus.

The VLBG Plus bolt offers a considerable safety feature to the operator and equipment being lifted; it will stay firmly fastened under full loads, vertically or horizontally. The ICE-Bolt is quick and easy to install and assembly is possible with a flat/ ring wrench or Allen key.

The VLBG plus offers an impressive 45% higher working load limit (M8M30) compared to the VLBG. It rotates 360º and the suspension ring pivots 180º. The clamping spring works as a noise reduction function and holds the suspension ring in the requested position. A clear marking of the minimum working load limit for all loading directions is also highlighted on the load ring.

Complex lifts where the load has to be manoeuvred and tilted in all directions can be safely and effectively done with the use of the VLBGPlus load ring. The VLBG Plus can be used across a variety of working environments from engineering, construction, rail, offshore, handling and MOD projects to name a few.

www.rud.co.uk

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MACHINING New possibilities : RUBIS-PRECIS / MICROPIERRE / HIGH TECH CERAM GROUP From this year 2015 the Group is able to offer any High Tech Parts till dia till 45 mm from rods and till dia 400 mm for small batch, maximum lenght 400 mm, with a new 5 continuous axis machining center.

The RUBIS-PRECIS Group is able to machine any kind of High Tech Metals like : Stainless Steel, Titanium, Tungsten, Molybden, Nickel, Platinum, Gold, Silver, Tantalum ,Hafnium , Niobium , Rhenium , Aluminium , Magnesium, Zirconium, Carbon, Peek, Chromium Cobalt, Carbide, Inconel, Iridium, Graphite, . .

25140 Charquemont / France rubis@rubis-precis.com www.rubis-precis.com

DONGHUA DRIVE SOLUTIONS. NOW WITH TEETH. The anticipated launch of the full range of Donghua-branded sprockets in the UK has commenced with the promotion of Pilot Bore and Taper Bore Sprockets.

Donghua Limited, which is a subsidiary of one of the world’s largest manufacturers of chain, has been supplying made-to-drawing sprockets in the UK since they set-up their distribution centre in 2009. However, they recently announced the introduction of their full sprocket range to the UK enabling them to deliver the ‘complete drive solution’.

For more information visit www.donghua.co.uk/sprockets, email sales@donghua.co.uk or call 01902 866 200

Southern Springs and Pressings Ltd

We are an ISO 9001 2015 accredited company that applies old fashioned values with the technology of today, giving good service along with on time deliveries.

In our quest to be competitive and efficient we have recently invested in an XYZ Proturn SLX 555 Lathe.

The UK has a great reputation for Precision Engineering and we are proud to uphold that tradition.

Telephone: 01234 272710 Email: sales@mantonengineering.co.uk Website: www.mantonengineering.co.uk

SSP will be showcasing some of their most popular products at the Southern Manufacturing and Electronics show. Investing heavily in the business, SSP have purchased new equipment and machinery, to ensure they continue to provide their customers with the most innovative and cost-effective methods of production. With a new de-burring machine delivered in 2016, which will allow SSP to achieve high valueadded surface improvements to their products and a new inspection department is now in operation.

SSP will be exhibiting at Stand Number M116 and they look forward to seeing you there. www.southernsprings.co.uk Follow us on LinkedIn, Twitter and YouTube 01425 611517 enquiries@southernsprings.co.uk

DynPro2 State-Of-The-Art Data Acquisition and Control System

Vibration protection for 170 t precision machine

At the end of the day, those who perform tests need to do more with less – and achieve repeatable and reliable results.

While much of the technology installed years ago may do the job, the key is to consider your range of testing needs today.

Cernay/Lyon (FR). To ensure the precision of an industrial grinding machine weighing 170 metric tons at the Cernay-based company Valmet, Getzner Werkstoffe installed a vibration protection solution in 2015.

The elastic Sylodyn® bearings protect the machine from vibrations to preserve the accuracy of its precision work while reducing maintenance needs at the same time.

DynPro2: t Easily adaptable to meet your testing requirements and processes t Automated testing features allow for quick, accurate and repeatable results

In order that the new precision grinding machine at the service centre of the technology provider Valmet in Cernay can be operated with long-term reliability, it was fitted with a vibration protection solution from Getzner in 2015.

Taylor Dynamometer email: sales@taylordyno.com www.taylordyno.com

Roll grinding machine receives elastic bearing from Getzner

www.getzner.com

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PRECISIoN AND ExPERIENCE ith over 40 years’ experience and knowledge combined with the latest techniques, BIE Magnum offer you an unrivalled range of inhouse processes; ensuring you benefit from a quality, cost-effective product. Whether your project is a one-off commemorative plaque, or hundreds of fascias for electronic instruments, our solution will always be considered and precise.

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Our commitment to quality and precision has ensured a growing reputation, working in partnership as approved suppliers with Rolls Royce, GKN Aerospace, Leonardo Helicopters, Ultra and many more. Catering to their individual requirements, no matter how small or big.

Our services include:

"OPEJTJOH t "MPDSPN t *SJEJUF /$1 XJUI UIF MBSHFTU UBOL JO UIF 4PVUI 8FTU t $/$ .JMMJOH t &OHSBWJOH t 1BJOUJOH BOE 1PXEFS $PBUJOH t 4DSFFO 1SJOUJOH t "OPEJD 1SJOUJOH t 4IPU Blasting Bristol Industrial Engraving was formed in 1973 to provide simple engraved labels, panels and nameplates right through to sophisticated machined and sub-surface printed products. In 1983 we joined forces with Magnum Finishing Company, enabling us to add paint finishing to our in-house processes. Then in 2006 we merged to one premises at Fishponds Trading Estate and became BIE Magnum.

We would love to hear from you to see how we can help either in person or on the phone so please do let us know.

Call Nigel Hunt, Operations Manager

0117 965 1234 nigel@biemagnum.com www.biemagnum.com

Unit 2 Oak Lane, Fishponds Trading Estate, Bristol, BS5 7UY

Aerospace & Defence Standard Paint Finishes Anodising - Alocrom 1200 - Iridite NCP CNC Milling - Engraving - Screen Printing

0117 965 1234 www.biemagnum.com

Chemical Chemical Reactor Reactor

Precision Precision Machining Machining

Quality manufacturing solutions for over 150 years stablished stablished in in 1861 1861 Oldham Oldham Engineering Engineering has has been been providing providing Quality Quality manufacturing manufacturing solutions solutions for for over over 150 150 years. years. Whether Whether it it is is for for the the complete complete design design and and manufacture manufacture of of aa Bogie Bogie Control Control System System for for aa Nuclear Nuclear Decommissioning Decommissioning plant, plant, or or the the refurbishment refurbishment of of chocks chocks for for aa steel steel de-coiling de-coiling line, line, our our team team of of highly highly qualifi qualified ed and and experienced experienced personnel personnel will will ensure ensure your your job job is is completed completed to to the the highest highest quality quality standard. standard.

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Bogie Bogie Control Control Module Module

With With certifi certifications cations such such as as ISO9001 ISO9001 and and ISO3834 ISO3834 and and CE CE Marking Marking Standard, Standard, Oldham Oldham Engineering Engineering operate operate aa vast vast array array of of precision precision machinery machinery and and are are backed backed by by industry industry leading leading technology, technology, this this allows allows us us to to supply supply directly directly to to some some of of the the most most demanding demanding sectors sectors such such as as Nuclear, Nuclear, Rail, Rail, Subsea, Subsea, Defence Defence and and many many more. more.

Oldham Oldham Engineering Engineering also also strongly strongly invests invests in in their their machinery machinery and and staff staff.. As As well well

92 PECM Issue 12 PECM Issue 22 25

With the full scope of precision machining at our disposal there are few jobs we aren’t able to take on.

WPQRs WPQRs on on record record we we are are more more than than equipped equipped to to handle handle most most forms forms of of welding. welding.

Machined Machined Chock Chock as as having having just just successfully successfully maintained maintained our our Bronze Bronze certifi certification cation for for ‘Investors ‘Investors in in People’ People’ award, award, the the last last few few years years has has seen seen some some strong strong growth growth in in the the companies companies capacity, capacity, including including 2 2 new new Floor Floor Borers, Borers, introducing introducing ininhouse house shot shot blasting, blasting, painting painting and and stress stress relieving relieving and and aa bespoke bespoke personalised personalised business business intelligence intelligence software. software. All All this this

is is situated situated in in our our 80,000 80,000 square square foot foot facility facility based based in in Oldham, Oldham, Lancashire.

Lancashire.

Precision Precision Machining Machining With With the the full full scope scope of of precision precision machining machining at at our our disposal disposal there there are are few few jobs jobs we we aren’t aren’t able able to to take take on. on. With With several several fl floor oor borers, borers, vertical vertical borers, borers, horizontal horizontal borers, borers, milling milling machines, machines, lathes, lathes, radial radial arm arm

drills drills and and machining machining centres. centres.

All All supported supported with with overhead overhead cranes cranes and and aa total total of of 45 45 tonne tonne tandem tandem lift lift capacity. capacity.

Fabrication Fabrication We We also also off offer er aa high high level level of of fabrication fabrication processes, processes, with with aa team team of of coded coded welders welders that that can can operate operate to to BSEN, BSEN, ASME, ASME, AWSD1.1 AWSD1.1 and and NORSOK NORSOK weld weld specs specs and and with with over over 600 600

Other Other Services Services Our Our other other services services include include painting, painting, shot shot blasting, blasting, stress stress relieving, relieving, project project management management and and design. design.

All All jobs jobs are are inspected inspected to to aa high high standard standard and and can can come come with with aa completed completed LTR LTR fi file le that that is is updated updated throughout throughout the the manufacturing manufacturing process process and and any any additional additional testing testing or or inspection inspection required required can can be be performed performed at at our our facilities facilities separate separate inspection inspection room room fi fitted tted with with Faro Faro Arms Arms and and CMM. CMM. If If you you would would like like any any more more information information about about Oldham Oldham Engineering Engineering and and its its facilities facilities then then please please feel feel free free to to contact contact us: us: Oldham Oldham Engineering Engineering Ltd Ltd Castle Castle Iron Iron Works Works Overens Overens street street Oldham, Oldham, Lancashire Lancashire OL4 OL4 1LA 1LA sales@oldham-eng.com sales@oldham-eng.com TEL: TEL: 0161 0161 627 627 5822 5822 FAX: FAX: 0161 0161 626 626 3500 3500 IssueIssue 25 22 PECM Issue 22 PECM PECM93 13

EVoLUTIoN oF RESHoRING IN THE PLASTICS INDUSTRY HEADING INTo 2017 ast spring the UK experienced a growth in reshoring manufacturing, following the industry trend in North America. 18 months later, how has this evolved and what will be the impact of Brexit?

After a difficult project, approved by the Financial Director against the recommendation of the chief engineer, they have taken a company decision to manufacture all future tools in the UK. This puts another feather in the cap of UK manufacturing.”

Family-run, UK plastic injection moulding company Pentagon Plastics have continued to experience a resurgence in reshoring. Over the last year they have welcomed an increase in enquiries from customers that have previously used overseas suppliers.

FURTHER GROWTH WITH BREXIT?

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Paul Edwards, Managing Director, highlights that companies looking to bring their manufacturing back to the UK have faced challenges overseas. For example, their prospects were often faced with the issue of having inserts that don’t fit UK bolster sets and problems with not owning the complete tool. Such complexity with overseas tooling is putting UK manufacturing back on the map and it’s seen as a merit to ‘keep it local’.

“We’ve discussed such issues with a UK electronics company. They originally chose an overseas manufacturer due to price and lead time, despite language barriers, inflexibility and late delivery to the approval stage.

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As we enter 2017 and the prospect of leaving the EU, it’s difficult to call the impact it will have on reshoring. At present, Bangladesh and Pakistan are tipped to become manufacturing forces by the BMI as Far East prices are rising, yet we may see further growth in UK reshoring.

The reason for this is two-fold; the landscape is changing and there is an understanding that customers want more control over the manufacturing process and want to see products transform from a CAD design to a real functioning part first hand. This means customers need to be within an appropriate travelling distance.

Whilst travel always improves, language barriers and cultural differences still exist and can draw customers back to the UK when combined with a comprehensive service, modern equipment and skilled staff.

UK manufacturers to become more competitive on price and lead time, facilitating reshoring opportunities. The Far East and China in particular are going through change and we’re in the position to capitalise. To do this we need to sell our services to those placing new work and most importantly, deliver on our promises.

Plastics companies in the UK are working hard to look at investment into plant and equipment, with recycling also high on the agenda. It is essential to be lean (streamlined), competitive and provide a high level of support to customers, as well as manufacturing high quality repeatable production to the markets.

FOCUS ON QUALITY

Such complexity with overseas tooling is putting UK manufacturing back on the map and it’s seen as a merit to ‘keep it local’.

Secondly, if the UK can gain free access to the single market it can only be a good thing. The EU is the UK’s single most important trading partner for plastic materials and products, and plastics are one of the UK’s top ten exports as reported by the BPF. The UK is however reliant on imports: for example in 2015 £1.8bn of raw materials were exported to the EU and £3.8bn imported.

BUSINESS INVESTMENT An area of concern in the manufacturing sector is the severe skills shortage in the UK and it is imperative that existing EU workers remain in the plastics sector.

The UK needs to maintain access to international skills in the future, whilst looking inward at developing home grown staff. This can be achieved through awareness in schools of the opportunities in manufacturing and investment in training existing staff.

If the UK uses Brexit to help develop businesses and invest to support the plastics industry through grants and match funding initiatives, it will allow

Paul Edwards adds, “Although price obviously plays a part in being competitive in the UK market, service is just as, if not more important, giving customers confidence in your ability to supply, be responsive and visible in all key elements.

We get very positive feedback when we welcome customers into our factory allowing them to see all areas of our business where their products are manufactured, also enabling them to meet the team who will be working on their projects. We look forward to also showing customers around our new tooling acquisition, Phoenix Engineering, adjacent to our current site.

Talking the talk is important but we also have to back it up and achieve the promises we make. Our facilities need to be clean and the work flow fluid through the manufacturing process. In essence, transparency and honesty are key as well as the investment in skills and equipment.”

The future may be bright for UK manufacturing and reshoring, as long as the appropriate investment is made available to companies to ensure their skillsets and assets continue to be competitive and grow in a global sense.

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GBC INDUSTRIAL TooLS have been at the forefront of manufacturing pipe cutting and bevelling machines for more than 35 years. GBC have always been innovators in their field, the latest innovation being a range of cordless pipe bevelling machines.

Over the years they have also developed an outstanding range of plate bevelling machines. The latest of these being the Multi Edge which is uniquely capable of not only bevelling and facing plate edges up to 120mm thick, but can also be used to remove cladding.

GBC has recently moved into a custom built headquarters. All manufacturing is now under one roof and a big investment has been made in new 5 axis CNC machines to improve manufacturing capabilities and quality.

As part of an ever expanding global network GBC UK was established less than 3 years ago to service and support established and new clients within the UK. They have also been tasked with developing a range of products to compliment GBC’s established range. New products have been arriving thick and fast including pipe purging monitors, tungsten grinders and pipe alignment clamps. A completely new range of pipe stands, the PJ4 Multi Stand, has recently been launched. The PJ4 can be used in 24 different formations making it the most versatile pipe stand on the market. It may be the only pipe stand a fabricator will ever have to purchase!

GBC UK have very experienced technical and sales staff which are always available by telephone or email and to visit sites for training, consultations and demonstrations. A large stock of machines, spare parts and tooling has been built up at the GBC UK offices. Also based at GBC UK is a hire fleet of all the GBC machines.

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sprutcam The cost of large envelope CNC machines typically runs well into six or even seven figures.

histle Rose Holdings Ltd in Skipton have adopted an emerging technology -robotic arm machining - to create a machining cell that can machine 6m x 1.8m x 1.8m for a total investment, including specialist software for around the cost of an entry level 2m 2.5 axis table.

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The hardware involved in the cell was relatively straightforward to select and configure, but the software choice was more problematic.

As Managing Director Peter Occardi says “There is lots of CAM software available primarily written for gantry machine X,Y,Z,A,B,C movements. The problem with a robotic arm is that to move say in X+ requires all 6 axis to work in harmony – this is a tough call for most CAM software.”

Thistle Rose Holdings evaluated and tested eight different software packages before selecting SprutCAM. Why SprutCAM? Peter has very sound reasons. “As we looked at using a robotic arm, it became clear that simulation was an absolute necessity to ensure that the robot didn’t collide with itself or produce singularities. Only 3 pieces of software evaluated these phenomenon.”

There are better-known names in Robotic Software, but after evaluation, SprutCAM came out on top. “With very large parts to machine, our toolpaths can run into kilometres rather than metres”, says Peter, “We found that SprutCAM calculated the toolpaths and robot axis up to 10 times faster than the competition, meaning our engineers are not watching the ‘toilet swirl’ all day long.”

Thistle Rose were productive within hours of SprutCAM installation. SprutCAM was the clear leader based on functionality after the Thistle Rose evaluation, but price always plays a part. Peter was pleasantly surprised when he finally compared like for like costs of SprutCAM to its competitors. “We all receive ‘demo software’ then find out that to actually attain that level of function requires several pricey bolt-ons.” says Peter, “The delight with SprutCAM was that 5-axis, complex blank, cell simulation, toolpath optimization, postprocessor coding etc were all in the basic robotic package. Comparing like-for-like, SprutCAM was the best economic choice as well as the best for functionality and performance.”

What about support? Surely the ‘big boys’ will have this licked? Peter doesn’t think so. “I would rarely shout from the rooftops about support, but I will with SprutCAM. Throughout evaluation, commissioning, post install, training etc support from Sprut Technology UK has been superb, for once I don’t grudge paying an optional maintenance fee!”

Thistle Rose are extremely happy with their SprutCAM purchase and the tools and efficiency within the Software.

As an expansion path there is even the possibility to utilise the licence with other machines, which all bodes well for the future use of the software by Thistle Rose Holdings Ltd. Website: www.thistleroseholdings.com Telephone: 01756 795771

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INCREASE PRoFIT WITH IN-LINE MoISTURE ANALYSIS Is moisture a parameter you measure in your process or products? Do you have a specification limit that your customer demands to be met? Maybe too much or too little moisture in your process leads to processing issues, poor product quality or lower yields. Do you struggle to keep moisture under control?

If this sounds like your process, MPA has the solutions to keep your process in control. In-line moisture measurements using MPA’s Near Infra-red (NIR) Analysers means moisture can be monitored directly in your process giving instantaneous results. NIR is a light based instrument that shines on or through a sample directly in the process. The light that is absorbed by the sample is detected in the analyser and moisture levels can be accurately quantified. There is no stopping the process to obtain a sample, no transport of unstable sample to a lab, and hundreds of data points can be obtained in the time it takes for one lab result.

By measuring directly in-line, high frequency and highly reproducible data is obtained in real time. Any deviations in moisture will be seen instantly and a closed loop system means direct feedback to the process control system to keep the process in check. Not only does this narrow your process fluctuations for moisture, it also means you are in control.

You can edge your process closer to your upper moisture limits being confident you won’t go out of spec. Increasing water content means you can increase yield and make more profit on your products.

Improving product consistency can mean you can offer tighter specs to your customers locking out your competition or demanding higher prices.

The NIR analyser can also be used to monitor and quantify other key parameters and components within the processed material, meaning multi-component analysis reducing bottlenecks for lab analysis.

An example production process with an output of 30,000 tons per year at £2000/ ton and moisture closer to the upper spec limit by 0.1 % leads to a yield increase worth £60,000, giving rapid payback.

With the choice of correct process interface, the analyser can analyse moisture in all matrices including: Pastes,

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Liquids, Powders, Melts, Films and Slurries Because the technique relies on a white light source (Tungsten Halogen Lamp), the analyser can be used in non-contact applications. For example over a conveyor belt, on the output of an extrusion or product winding on a roll.

With the use of various probe types, the analyser can be interfaced directly in contact such as in flowing powders, spray driers, liquid processes, in slurries, melts plus many more.

Our NIR analysers can be multiplexed to offer monitoring of up to 9 process points with one analyser offering flexibility and reduced capital outlay on instruments.

Our NIR analysers are ATEX ready and can communicate to your process through choice of analogue/digital outputs, modbus, profibus, or OPC.

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For more information visit www.metrohm.co.uk

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Labfacility are UK leaders in the manufacture of Temperature Sensors and Thermocouple Connectors, and large stockists of Thermocouple Cables and associated Temperature Instrumentation – Please visit www. labfacility.com for immediate despatch from stock worldwide.

Temperature Sensors Labfacility are the UK’s leading manufacturer of Thermocouple and PRT sensors, made in our South Yorkshire site. Standard configurations are offered in all of the widely used calibrations, type J,K,T,E,N,R,S and B..

Depending on the choice of sensor type and sheath materials, temperature ratings of up to 1750oC are available with single or duplex elements.

The comprehensive stock of mineral insulated thermocouples features 0.5mm sheath diameter versions in addition to 1.0mm, 1.5mm, 3.0mm and 6.0mm. The 0.5mm diameter thermocouples combine low thermal mass and fast response to temperature changes with durable construction; they are highly flexible and their use minimizes process intrusion.

Mineral insulated PRT sensors are available in a range of diameters and configurations to meet the need for high accuracy, high stability, sheath flexibility and robust construction.

Resistance Thermometer Sensing Resistors Labfacility offers a range of high quality Pt100 and Pt1000 sensing resistors in wire-wound and thin-film types. The range includes surface mount versions and glass encapsulated types for those applications requiring the highest stability and hermetic sealing.

All Pt100 sensors comply with IEC751 and, depending on construction, are available in Class A, B and 1/3, 1/5 and 1/10 DIN tolerances.

Dimensions range from sub-miniature to 50mm length to suit any application and optional extended terminations are available to order.

Temperature Instrumentation Labfacility has always been associated with high accuracy temperature measurement. We sell a large range of Bench Top equipment, data loggers and hand-held instrumentation, transmitters and calibrators.

Various Manufacturing videos are viewable on the Labfacility You Tube channel.

Labfacility is the UK's leading manufacturer of Temperature Sensors , Thermocouple Connectors and associated Temperature Instrumentation and stockists of Thermocouple Cables . The Company has been trading for 46 years, is ISO 9001 accredited, employs 70 staff over two UK sites - West Sussex and South Yorkshire and exports to over 85 countries.

In addition to the stocked items , Labfacility also offers bespoke Temperature Sensors.

TRUSTPILOT REVIEWS – please see our latest customer reviews on our website!

Buy online at www.labfacility.com quoting code PECM at checkout for a 5% discount on all products until the end of MAY 2017.

Labfacility Ltd Bognor Regis Tel: +44(0)1243 871280 info@labfacility.com

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MEASUREMENT & MoNIToRING

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BREAkTHRoUGH FoR THE MoNIToRING oF YoUR EQUIPMENT Much is being talked about online monitoring.

This article describes a solution which adds a decisive level of data: sensor data taken directly on the critical points of the asset.

Wireless passive SAW sensors on MV AIS circuit-breaker arms

he sensing technology used is characterized by providing sensors which are passive (no local energy source required), wireless and work in extreme environments. Let’s look at a few applications: -Energy Market assets cause blackouts and security issues. Now, monitoring of temperature on connection-points provides concise information: increasing temperature indicates increasing electrical losses – i.e. is a perfect proactive indicator and can such be used to plan a maintenance intervention – or to reduce load before damage is caused.

-A high percentage of naval motor problems stem from the crank-shaft bearings. If not detected quickly, huge damage is the result. By now we have shipped more than 50.000 sensors which are installed on such bearings.

-Monitoring the temperature on a hydrodynamic rotating coupler allows to adapt the load – i.e. get the maximum out of the coupler while ensuring security.

-Goods moving through pass-through ovens (ex. Professional cooking) or cleaning machines (ex. Sterilization) typically rely on statistical data. Now, by putting a sensor in the moving good, we can achieve optimal quality and maximum throughput.

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The sensing technology used here is referred to as Surface Acoustic Wave (SAW) technology. But, mature, deployable SAW

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technology based solutions need to fulfill all requirements. To illustrate this, let’s use an application for monitoring of High/ Medium-Voltage Switchgear: for such application, IEC62271/ CISPR11 define the maximum radiated emission level to be 57 dBµV/m at 3m. Today the only solution working reliably and certified at this level is the solution from SENSeOR. Further, such sensors must not impact the dielectric properties of the equipment.

Today the only such sensors to be certified for dielectric as well as partial discharge properties are the sensors from SENSeOR. Then, a monitoring solution should ideally be perfect for use as an economic standalone solution – or, integrate optimally within an existing monitoring infrastructure – even as retrofit.

SENSeOR’s economic solution offers a well differentiated IOT platform.

On top of temperature monitoring, it allows the monitoring of Partial Discharge activity – and, via wired conventional sensors, ambient temperature, humidity, load, other parameters – or even add RFID-based tags and sensors. Its multiparameter alarming engine, coupled with local data storage, provides for simple and effective situation and trends analysis.

SENSeOR - your “Asset Optimizer” contact@senseor.com www.senseor.com

Get more out of your assets and processes How? Measure directly on the critical points in harsh environments and moving equipment and get the most meaningful indicators with unique wireless passive temperature sensors.

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www.fgmedias.com - Images Fotolia, Shutterstock - 2017

Our customers (it could be you!) achieve strong benefits with our monitoring solutions in many applications: Rotation – bearings on naval engine crankshafts, turbo-couplers, etc. – 50,000 sensors installed – quick detection – stop before damage – while exploiting actual equipment at the maximum Medium and High-voltage – exclusive top-quality monitoring solution for switchgears, disconnect switches, rectifiers – from periodic maintenance to "only when required" – managing flexibility and overload within real actual equipment security limits Moving – pass-through cleaning, sterilization, baking processes and equipment – ensure optimal quality with the highest possible throughput

– your Asset Optimizer – optimal performance at maximum security Breakthrough SAW technology in a value-added, cost-effective IIOT monitoring platform

www.senseor.com • contact@senseor.com • +33 4 97 23 13 20 (French Headquarters)

MEASUREMENT & MoNIToRING Insertion Flow Meters - Now available in the UK from Bell Flow Systems.

Battery Powered Universal RTU & IoT Terminal

The Impeller series are insertion style flow sensors designed to measure water and chemicals via insertion through the pipe wall.

From within its compact & robust case the NanoULTRATM packs a big punch!

Featuring a closed, six-bladed impeller design, using a proprietary, nonmagnetic sensing technology, these meters offer high repeatability at lower flow rates. Sensors can be interchangeable, eliminating the need for recalibration after service or replacement.

Impeller flowmeters are available in a choice of construction materials and a variety of sizes and outputs. With an accuracy of +/-1% and flow rates up to 9 m/s and up to 69 bar, the Impeller series makes an ideal choice for use with fluids even at higher system pressure.

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Huge connectivity [Analogue, Digital, Serial, Modbus, CANbus, I2c, SPI, etc] Autonomous Operation [ Low power for battery use and GSM connectivity] On Board SD card “ ight recorder” for granular data Instant SmartHub access for Internet of Things!

Small footprint [109 x 29 x 95mm] Over 4 years battery life possible due to its world beating low power consumption.

PDF data sheet

www.bellflowsystems.co.uk

Email: Sales@captiondata.com | Website: www.captiondata.com

Line of high-temperature ratio pyrometers expanded

Non-Destructive Testing Equipment & Consumables

Wider temperature range, new application areas

Established over 75 years ago Johnson & Allen Ltd is an expanding company in the magnetic particle and dye penetrant inspection industry. With a wealth of experience Johnson & Allen are a market leader in both the design and manufacture of both standard and bespoke NDT solutions.

Fluke Process Instruments has added four new single-color and two-color pyrometers to the Endurance series. The series now covers measured temperatures from 50 °C to 3,200 °C. The manufacturer has enhanced the maximum optical resolution from 150:1 to 300:1, enabling measuring of even smaller targets from a distance. A new low-temp ratio pyrometer for demanding applications measures temperatures from 250 °C. The sensors feature galvanically isolated inputs/outputs and a stainless steel IP65 housing.

They withstand ambient temperatures up to 65 °C or up to 315 °C using cooling accessories.

Johnson & Allen export globally and supply a wide range of industries including aerospace, automotive, rail, oil and gas, military and general engineering. We are a well-established company with a proven track record - Previous satisfied customers including companies such Forgemasters, TATA Steel, Rolls Royce, Vector Aerospace, Gulf Air and BAE Systems.

www.flukeprocessinstruments.com

info@johnsonandallen.co.uk | www.johnsonandallen.co.uk

Metrohm Process Analytics: If you can do it in the lab, you can do it on-line!

Stereoscopic Depth Sensor Gets Even More Accurate

Imagine a process under full control, operating within defined limits, performing to exact specifications and standards. Saving money, increasing throughput, improving quality, consistency and safety. As a leader in analytical solutions, we have the products to fit most industries and processes. Fully automated analytical control of your critical parameters can be realised with Metrohm Process Analytics. t 4VSGBDF 'JOJTIJOH 1SPDFTTFT t 0JM BOE (BT 1SPDFTTJOH t 'PPE QSPDFTTJOH BOE QSPEVDUT

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About one year ago, Nerian Vision Technologies introduced the SP1 stereo vision system, which is an innovative sensor solution for 3D depth perception. The SP1 is an embedded system that connects to two industrial cameras, which are placed at different viewing positions.

Similar to human vision, the SP1 is able to infer the depth of the 3D scene, by comparing the images from both cameras.

This system is based on a programmable logic device, a so-called FPGA, which provides the necessary processing power to perform all image processing in real time. This hardware-based design lends itself to massively parallel computations, which lead to a vast performance gain when compared to software-based solutions.

Visit www.metrohm.co.uk to find out more

service@nerian.com |

DOUBLE SHEET DETECTION

DOUBLE SHEET DETECTION

Double Sheet Detection is a vital part of quality control to prevent two, or more, sheets of metal from entering into a process at the same time. Failure to detect double sheets of metal, or improper thickness, can damage expensive tools and dies resulting in costly repairs and downtime.

With all the bad press that the internet is receiving we don’t blame industry for following our utility customers who have rejected IoT for critical applications.

Prime Controls’ systems are created by combining a control and a single, or dual, probes depending on the application and need.

Applications include: Robotics and Automated de-stackers, PCL Control Instruments offers application evaluation and support in supplying Prime Controls’ systems providing Metal Sensing Solutions for many requirements.

Web: www,pclcontrol.com

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www.nerian.com

Currently we deliver over 200-million messages per year over private licenced radio channels directly to our customers via gateways and without the data having to pass through untold third parties.

The vast majority of the data we transport is from remote or awkward assets such as sewers, where the “hot potato” at present is sewer monitoring. Our latest customer the NHS is already saving millions through receiving advanced warnings of blockages directly to their BMS systems.

To find out more please call 01279 600 440.

Testing: Dead or Liveâ&#x20AC;Ś

The ultimate 3-phase installation tester MFT1731 Includes the features you demanded ART Earth testing 2 and 3 wire non-trip loop tests Zmax for final ring circuit testing B-Type, variable and selective RCD tests Rechargeable batteries Large spacious carry bag Combined with Meggers leading input protection system, auto start capability for true two handed use and menufree operation, Call 01304 502 101 for your free leaflet or visit uk.megger.com Megger Ltd, Archcliffe Road, Dover, CT17 9EN, UK. T. 01304 502 101

DIGITAL HAND-TACHoMETERS AND ATEx CERTIFIED DEVICES FRoM RHEINTACHo

Digital hand-tachometers rotaro

he reliable and simple recording and monitoring of speed, rotational speed and run length of different materials is part of everyday working life in many companies.

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Therefore, these working steps should be quick and uncomplicated to carry out.

RHEINTACHO Messtechnik GmbH offers the ideal measuring instrument for doing this: the digital hand-tachometer rotaro. Thanks to different measuring attachments, the handy device can be used for many various applications.

The special adapter for fibre measurement, rotaro T, and the special set for elevator and cable measurement, rotaro Te, have been realized due to individual customer requests.

RHEINTACHO, well-known for its flexible and customer-oriented corporate philosophy, reacted promptly to them and developed special adapters for the specific demands of the textiles and elevator industries.

Another special adapter for measuring welding wire speed, rotaro Tw, can be applied to optical and mechanical measurement of welding wire feed speed

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Mechanical hand tachometer htm ATEX

and is a reliable tool for quality control of welding-based production.

The basic device rotaro consists of wheels, measuring funnel and tip for mechanical measurements as well as reflective tapes for optical, and therefore non-contacting measurement.

The digital hand tachometers are just as useful when setting up plants and machinery as during service jobs, monitoring manufacturing processes or in development laboratories. Example applications include measuring the rotational speeds of engines, pumps and turbines, as well as of mixers, centrifuges and conveyors; it can also measure the velocities and lengths of all kinds of sheets and belts.

In 2016, two stationary solutions for RHEINTACHO stroboscopes in special zone 2 ATEX enclosures were introduced for applications in the printing and packaging industries. At present, further products ranging from stroboscopes to sensors are being developed and investigated to further complement RHEINTACHO’s portfolio of ATEX products.

RHEINTACHO and the world of ATEX devices and applications – an everincreasing reciprocal relationship for our customers.

For further information concerning specifications, certifications or inquiries, please contact sales@rheintacho.co.uk or call us at +44 (0)113 287 4411. www.rheintacho.com

In addition to our versatile rotaro product line, RHEINTACHO is becoming an important player in the world of ATEX applications in maintenance and processing. RHEINTACHO’s English subsidiary, RHEINTACHO UK, is now the group’s Competence Center for ATEX applications and products. The first product, a handheld mechanical tachometer (HTM), was introduced with zone 2 certification in 2015 and this has since been upgraded to zone 1 to enable applications in mines.

Since Since 1911 1911

EU Manufacturer of Process Instrumentation Available in the UK from KOBOLD Instruments Ltd

When Quality Counts - Count On KOBOLD

Discover our wide range of instrumentation to suit all your application needs

A Wealth of Instrumentation Knowledge & Experience Experience the KOBOLD Solution today! Website visitors welcome

www.kobold-direct.co.uk

Tel: 01623 427701

Fax: 01623 427702

Email: info.uk@kobold.com

MEASUREMENT & MoNIToRING

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EFFICIENT ELECTRIC MoToRS THRoUGH ACCURATE ANALYSIS n times of rising fuel prices and climate change, electric drive vehicles are the mobile future. By 2020, the Federal Government in Germany would like to have at least a million electric cars on highways making Germany a leading market for electric cars. Therefore, every large automobile manufacturer must have at least one electric car in its product line.

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To continuously improve the efficiency of electric motors, Bertrandt Ingenieurbüro GmbH in Wolfsburg, Germany tests the drive components of electric vehicles for their customers. The Bertrandt Group offers services related to all aspects of the product development value-added chain for the automobile and aviation industry.

Over 11,000 employees stand for futureproof solutions at 46 locations in Europe, China and the USA.

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A torque transducer A data acquisition system with the real-time computing functions of a power analyzer A temperature satellite.

The eDrive testing solution shows all relevant data in high resolution during the test process; such as electrical currents, output levels, efficiency levels, torque and rotational speed. "This motor torque in particular is subject to high-frequency fluctuations, so the “live FFT” function of the device is very convenient for us.

It's also useful for analyzing torque in a temporal relation to the phase currents," says Bernholz.

The motors are all controlled by power electronics in which the power semiconductors form the rotary field from the direct current of the lithium-

ion battery. "The high time resolution of the device is especially advantageous for analyzing the switching patterns of power semiconductors and seeing all the other relevant quantities on the screen in parallel," explains Bernholz. All recorded raw data can later be analyzed directly in the integral system. No other programs are needed, which saves time and keeps the error rate low. "This solution is very flexible in terms of processing different measured quantities," notes Bernholz in conclusion. Continuous acquisition of raw data makes it possible to analyze the drive very accurately – clearing the way for even more efficient electric motors.

Contact Us www.hbm.com/en/3153/edrive-testing info@uk.hbm.com Tel: +44 (0) 208 515 6000

The goal is to achieve the best setting for the motor. Important factors to consider include better efficiency, higher maximum power and optimized handling.

Up until recently, Bertrandt has used a traditional power analyzer design for static operating points, to determine a characteristic efficiency diagram. However the disadvantage to that is it does not save raw data nor the calculated values over an extended period of time. With the new eDrive electric motor, invertor & generator measurement system from HBM, that's all history. Raw data is supplied synchronously and displayed quickly – and we can save it with automatic trigger control," says Max Bernholz, Team Leader of E-Drives Testing at Bertrandt.

The Importance of Raw Data The integral measurement system from HBM combines three modules: Issue 25 PECM

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MERFoRD AND SIEMENS DELIVER MEGA PRojECT oFF THE NoRWEGIAN CoAST The compressors on the Edvard Grieg oil platform, some 160 kilometres off the Norwegian coast, as manufactured by Siemens in Hengelo, have been fitted with ‘state of the art’ noise enclosures. The enclosures were designed and manufactured by Merford Noise Control, a Dutch company which specialises in sound insulation. It was a mega-operation which took a year to complete. or the Edvard Grieg oil platform, Siemens in the Netherlands was commissioned by Aker Solutions in Norway to develop the compressor skids on the platform. Siemens then appealed to Merford Noise Control to develop and build high quality noise enclosures for the compressors. All parties worked intensively together to deliver this huge and complex project on time. And they were successful.

Recently the oil platform went into operation.

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STRINGENT NORSOK STANDARDS The new platform was required to comply in all respects with *NORSOK, strict standards developed by the Norwegian petroleum industry. Because of the noise involved in pushing gas through the pipelines, NORSOK stipulates that all compressor trains must be fitted with noise reduction enclosures that need to be considered as working environment.

Mark Schreijer from Siemens: “For Merford, working with NORSOK was new.

Fortunately, we knew what to do. From

the very start of the project, we were both intensively involved in the design, production and all the other issues. This was absolutely necessary for the successful completion of this project.” The NORSOK standards related to nearly every aspect and every part of every installation on the oil platform, Schreijer explains. “Not just to all the materials used, but also their treatment and processing. For example, steel may be used from steel manufacturers with a NORSOK certificate only.”

www.merford.com

CHALLENGING SPECIFICATIONS

OWN DESIGN PHILOSOPHY

The noise enclosures needed to be effective in three areas. Firstly, they had to reduce noise. Pressing gas through the pipelines is a very noisy process, with many high tones. This noise can rise to sound pressure levels of approx. 95 dB(A).

The Merford enclosures easily reduce this to well below the required level. The enclosures must also be explosion-proof.

Stef Zoeteman from Merford: “If there were to be an explosion on the platform, further escalations need to be prevented.

The noise enclosures are designed in such a way that no parts can fly off which – as a result of the explosion – could lead to new explosions or calamities on other parts of the platform.” Siemens and Merford therefore completely recalculated the initial design and challenged the blast specifications. Resulting in an optimized and weight saving blast philosophy whereby the enclosures can deform plastically where allowed and deform elastically where critical parts are fitted on the compressor skid.

Finally, the enclosures had to ensure that the compressor trains would not be affected by weather conditions. However, these were not the only requirements, adds Zoeteman: “The noise enclosures on the oil platform were to have the design and functionality allowing service, maintenance and inspection. Both for outside and inside. Because the enclosure is a working environment it was equipped with lifting points, lighting, gas and fire detection and a deluge system. We applied our own design philosophy in this.”

SHIPPING TO NORWAY WITH SPECIAL TRANSPORT FRAMES

Shipping to Norway took place in the spring of 2014. The completely assembled enclosures were shipped on specially designed transport frames. On arrival in Norway, the huge structures – the biggest enclosure is 16.8 metres long, 5 metres wide, 5.6 metres high and weighs 34.2 tons – were lifted in one go over the compressor skids onto the platform, leaving only millimetres on all sides. This

was a massive and risky operation, but was nevertheless completed in less than an hour. November last year the platform started operation, and successfully. For Siemens and Merford, the production and delivery of the compressor skids and the noise enclosures were an exciting process. “Together, we didn’t deliver a standard solution, but a real state of the art engineering product. We should be proud”, says Zoeteman.

*The Norsok standards are developed by the Norwegian petroleum industry to ensure adequate safety, value adding and cost effectiveness for petroleum industry developments and operations. Furthermore, Norsok standards are as far as possible intended to replace oil company specifications and serve as references in the authorities’ regulations.

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NEWS & EVENTS NORD invests in new assembly plant and office in Mexico On the occasion of its tenth anniversary, NORD DRIVESYSTEMS S.A. de C.V. Mexico opened a new, larger assembly plant and office in Huimilpan, in the state of Querétaro, Mexico. The new facility is one of five assembly centers of the international NORD DRIVESYSTEMS Group in North America. The grand opening was attended by 100 visitors, distributors, OEMs, logistics partners, and end users from all over the country. Jose Luis Aguilera, Secretary of Labor of the state of Querétaro, represented the state governor. NORD Mexico has experienced continuous growth, with a 70% sales increase since 2012 alone. email: info@nord.com Internet: www.nord.com

Dawson Shanahan publishes new tooling guide to help manufacturers get better tools at better prices Dawson Shanahan explores tooling for manufacture and its associated costs in a comprehensive new guide available for free from its website.

Leading precision engineering specialist Dawson Shanahan has published a comprehensive new guide on tooling for manufacture. It discusses the importance of high quality tooling for manufacturers and explains the costs associated with the process.

Dawson Shanahan’s new guide to tooling is available for free as a download from the company’s website www.dawson-shanahan.co.uk

Glue delivery from Geberit Geberit Mapress Stainless Steel has been used to transport liquid glue at Smurfit Kappa’s cardboard factory, in Fishersgate. The leading global packaging manufacturer required new piping for its galvanised starch line as the existing system had become clogged up.

Installed by GRS Mechanical, Geberit Mapress’ no hot works and ease of installation made it ideal for the flammable and fast-paced factory environment. The system can also be demounted and is light to install, achieving a neat installation.

Smurfit Kappa supplies a range of cardboard-based products, including packaging for the retail, food and postal industrial sectors, with liquid glue integral to bonding corrugated cardboard together.

Cristex Composite Materials are proud to be Agents on behalf of leading European Manfacturers: SAERtex, Angeloni, Eurocarbon and Elantas.

Many products have the sought after GL Acreditation, with Cristex themselves being ISO9001 accredited quality is guaranteed.

Cristex supply a comprehensive range of products manufactured from Glass, Carbon and Aramid Fabrics, including Decorative Fabrics.

Also available are Epoxy Resins and Adhesives suitable for: Infusion, RTM & Press Moulding’s, Wet Lay-Up Laminating, Casting Resins and High Temperature Applications.

www.geberit.co.uk

Services such as Converting (Slitting & Rewinding) and Kitting and Cutting are also available.

To find out more visit www.cristex.co.uk, ring 01282 770666 or email sales@cristex.co.uk.

Total Clean…Better by Association

Pennine Industrial are a major manufacturer of Inverted tooth

Total Clean know that for their business to remain successful, they must maintain compliance with a number of industry standards. This helps them to stay competitive within their sector and also gives their customers peace of mind that they will receive a high quality service.

Total Clean has a number of key registrations and associations that require adherence to strict codes of practice and are subject to external audits in order to maintain their compliance. Total Clean is currently ISO 9001, ISO 14001 and OHSAS 18001 accredited as well as being a proud member of the British Institute of Cleaning (BICSc).

conveyor chains used in the material handling sectors, including the conveying of hot glass containers, conveyors on automotive assembly lines and robotic machine tools are pleased to announce the launch of their new range of Penn-Power Inverted Tooth Power Transmission Chain.

Pennine’s new PP and PPV range use components manufactured in their assembly facility in Yorkshire and their own Press shop in the West Midlands, in fact all manufacturing is undertaken here in the UK, all steel used in our new range of Power transmission chains is sourced from either the UK or within Europe.

To find out more about Total Clean’s extensive range of cleaning and complementary services, call 0207 935 5088, email enquiries@totalclean.co.uk or visit www.totalclean.co.uk.

Please contact Pennine Industrial sales@pennine.org / www.pennine.org for additional information.

SUEZ signs national partnership with Castle Water to deliver specialist industrial water and wastewater services

Connect 2 Cleanrooms Supports Solar Cell Research at Swansea University

SUEZ in the UK, for its activities in industrial water solutions, has signed a National Framework Agreement with Castle Water, the UK’s largest independent water retailer, for the delivery of specialist industrial water and wastewater services. The new partnership will see Castle Water benefiting from SUEZ’s long experience in water and wastewater management to make the most of the considerable opportunities presented by the deregulation of the water market, which comes into play in England next year.

From April 2017, commercial water users in England will be able to choose their water supplier – more specifically their water retailer – allowing more flexibility and encouraging businesses to re-evaluate their entire water cycle. www.suez-environnement.com

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Connect 2 Cleanrooms have completed the installation of an ISO Class 6 & 7 cleanroom at Swansea University to help support their solar cell research as part of the SPECIFIC Innovation and Knowledge Centre.

Led by Swansea University, SPECIFIC is an academic and industrial consortium with a vision to turn buildings into power stations. The solar photovoltaics research is developing materials and manufacturing methods to produce solar cells on glass and steel construction materials.

These materials will replace conventional roofing, cladding, and glazing products, so buildings can generate a significant proportion of their electricity demand from the fabric of the building alone. www.connect2cleanrooms.com

NEWS & EVENTS New training centres

Hart comes clean

Following the successful launch of its new training centre in Manchester last year, this year RRC is to run its highly regarded courses in three new UK venues: Leeds, Southampton and Tunbridge Wells.

This Speedor, manufactured and installed by Hart Door Systems, has been fitted in a pharmaceuticals production facility in Cambridge.

The company’s ever-popular NEBOSH National General Certificate courses will start in spring 2017 in all three centres, as well as in Manchester, and there are plans to run IOSH and environmental courses later in the year. In addition, the NEBOSH Construction Certificate course will be offered in Manchester.

At RRC’s London training centre, in Wimbledon, courses leading to the IEMA Foundation and Intermediate Certificates in Environmental Management will also be available, as will IOSH’s Safety for Executives and Directors. www.rrc.co.uk | info@rrc.co.uk

Mark Richardson, South East sales manager, says the door was installed in a wash-down area for parts of the plant used in the manufacturing process.

“Essentially a door was required to meet the air pressures within each room and maintain a clean room standard environment,” says Mr Richardson. “A particular feature was that the door had no surface mounted cables with all of them being fitted in the door hood before installation on site. This facilitates cleaning. The 1800 mm wide x 2100 mm high door is also fitted with a door mounted, overhead, safety sensor.” www.hartdoors.com

Coborn Celebrates 75 Years For over 75 years Coborn Engineering has been a manufacturer of engineered solutions for the diamond industry.

Founded in 1941 in London, Coborn’s grinding machines are used in countries all over the world and they recently won a Queen’s Award for Export.

Today’s wide product range includes the latest-generation PG4 and RG9A grinding machines that are used extensively in the production of PCD/ PcBN and SCD cutting tools to meet the demands of modern machine shops. Compared with traditional manual machines, these easy-to use, flexible, fully CNC machines can increase tool production rates by 10 times and offer rapid return-on-investment.

Advent Tool & Manufacturing, Inc., est. 1974 manufactured high-speed NPT thread mills for their own use which soon led to supplying other companies with a variety of products. We now supply Thread Mills, Form Mills, Spline Mills, and custom applications across the globe; meeting manufacturers’ needs for higher quality threads, increased tool life and faster cycle times.

There is no job too small or too large and no application too specialized for Advent. We are ‘Customer Driven’ and ‘Resolution Based’, making Advent the first choice for modern machining centers worldwide!

Go to Advent-threadmill.com or call 1-800-THREAD 4 (847-3234).

Tel: +44(0)1708 744666 | Email: sales@coborn.com Web: www.coborn.com

Duomo (UK) Ltd takes a lead in the Industrial Combustion World Duomo (UK) Ltd have designed, developed and manufactured gas proving systems and gas detection equipment since 1994. Reliability and value for money have established Duomo (UK) Ltd as a preferred supplier to local authorities, national facilities management and installation companies throughout Europe. Duomo (UK) Ltd work closely with consultants and architects to ensure that the requirements of all relevant standards are met. Not only do Duomo (UK) Ltd manufacturer the Safestart gas proving system and gas detection equipment but they are also the UK Distributor of ESA process burner controls and are investing in the growth of this market.

For further information contact jonathan@duomo.co.uk www.duomo.co.uk

FREE INDUSTRIAL HEATING ‘HEALTH CHECK’ SCHEME LAUNCHED Industrial heating specialist EOGB Energy Products Ltd has launched a new service which aims to help companies and organisations save money on their fuel bills.

The ‘Heating Health Check’ service, which is offered free of charge, involves a specialist EOGB engineer visiting a site and carrying out a full plant inspection to check current efficiency performance. An analysis of the combustion process is performed and the customer receives a full report with recommendations and estimated savings based on their current fuel tariff.

AAF Europe acquires Swedish Dinair Group AB AAF Europe and Dinair have joined together as an important next step in AAF’s strategy to be the number one company in the global air lter market and in all regions.

The acquisition is part of our strategy to become the clear leader in our industry, globally and in every region. It is another clear example of our Parent Company Daikin’s long term commitment to both AAF and to the air lter business. By working through Dinair we will o er Nordic customers more choice and better access to truly innovative products and services, says Philip Whitaker, CEO, AAF International.

The Nordic market is a signi cant and important part of the overall European market. It is important that we, as the Global Leader in our business, are strong in all key markets. This acquisition represents a new AAF commitment to, and a focus on, the Nordic region, says Dr. Stefan Berbner, COO, Head of the AAF’s European operations.

For more information, contact: Niels-Erik Kongste, VP Sales & Marketing AAF Europe niels-erik.kongste@aafeurope.com, +45 29 83 23 23

For more information and to reserve a free ‘Heating Health Check’ visit www.eogb.co.uk/heating-health-check, email technical@eogb.co.uk or call 01480 477066.

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DRIVE LINES DEVELoPS PRECISIoN DRIVE FoR

AIRCRAFT WING SPAR FoRMER hen AIC Group won a contract to manufacture a large hot drape former for a major aerospace company in Russia, it turned to trusted supplier Drive Lines of Bedford for help with the drive systems.

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The two companies had worked on similar projects together previously, so between them had considerable expert knowledge of this laminating technology. Hot drape formers are popular with the aerospace industry because they can be used to make strong but lightweight parts for aircraft. In this case the former is to be used to produce wing spars.

AIC has been working in the field since it's founding in 1990 and has always been at the forefront of the technology. It has incorporated many advanced features into its former designs, including zoned heating beds, precise bed location, tool pre-heating, sophisticated vacuum control and double diaphragm technology. These, combined with sophisticated software and controls, provide the ability to deliver solutions for the production of the most complex spars and ribs.

Drive Lines is five years older than AIC and one of the UK's leaders in the supply of mechanical power transmission components and systems. Its wide ranging experience means it brings considerable expertise to each new project.

The Russian former is, at 11m by 2m, relatively large and like every AIC machine, is a bespoke design that allows laminates of over 20mm thickness to be formed to precise dimensions.

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Essentially it consists of a vacuum bed containing the forming tool. Located over this is a 'hot box' which heats up the tool.

There is also a 'lamp bank' which is used to heat the composite materials so that they mould themselves onto the tool. The hot box and the lamp bank are mounted in a lifting frame which can be raised by a drive mechanism, specified by Drive Lines, to allow clear access to the vacuum bed.

The lamp bank weighs 12 tonnes and, at 8.5 tonnes, the hot box is only a little lighter. They need to be raised by 1250mm, with the full extent of travel being achieved in 75 seconds (i.e.1m per minute).

Matt Jones, who worked on the project for Drive Lines says: "The load was both large and heavy, and we had to be confident that it would always be lifted straight upwards, because any misalignment could potentially cause significant structural damage to the former."

Working with AIC design team, it was decided to use a single central motor driving four screw jacks through a bevel reduction gearbox. In order to ensure an absolutely even lift Matt Jones knew he had to specify drive shafts that would not have unpredictable amounts of backlash or wind-up, but which would all transmit precisely the same torque over exactly the same distance.

The screw jacks selected were Drive Lines' Grob MJ4 units and each was fitted with a bespoke safety nut and trunnion adapter designed specifically for the machine.

The gearbox chosen was a Drive Lines PowerGear precision bevel unit and was connected to the jacks by R+W high speed elastomer line shafts.

The Grob MJ4 screw jacks are available from Drive Lines in a variety of designs, sizes and options to suit the application in hand. They are typically used to move a load linearly between positions and can be used vertically or horizontally.

Maximum lifting force is up to 50kN each and stroke lengths are available up to 4m as standard – though these can be made longer by special request.

PowerGear bevel gearboxes are robust, reliable and capable of transferring considerable torques, so are ideal for this hot drape former project. They are also very compact, so often used in mobile applications and are designed to be maintenance free.

Drive Lines specifies R+W line shafts when there is a need to ensure precise motion and/or torque transmission. They are torsionally stiff so highly accurate even in the most dynamic servo applications.

Used with Servomax elastomer couplings they eliminate vibration to provide smooth motion as well as accurate positioning.

Because of the combined reduction effect of the gearbox and screw jacks, a 7.5kW brake motor was specified by Drive Lines and this provides all the motive power needed.

Edd Hoyland, AIC's Project Engineer, says: "Hot Drape Formers are essential in the aerospace industry. With our continued research and development, our Hot Drape Formers take carbon forming to new levels, enabling our customers to more efficiently produce aerospace wings and other composite parts." www.drivelines.co.uk

“The load was both large and heavy, and we had to be confident that it would always be lifted straight upwards, because any misalignment could potentially cause significant structural damage to the former.”

Matt Jones, Drive Lines

CoRTEC® DESIGNS CoRRoSIoN INHIBITING ADDITIVE CoMPATIBLE WITH DIESEL FUEL TANkS AND SYSTEMS!

orrosion is a common problem on carbon steel components shipped overseas or stored for months in humid climates. Metals in good condition when manufactured may be severely corroded by the time they reach their destination or are unpacked from warehouse storage.

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Cortec® has frequently addressed this problem by offering integrated solutions in the form of VpCI® films, coatings, or other delivery systems that best suit the application and are relatively easy and economical to use. During its 40-year history, Cortec® has also developed many new VpCI® products that meet specific end user needs and introduce these benefits to others.

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This recently occurred with Cortec’s development of a new VpCI® fuel additive for the protection of diesel fuel tanks and systems. A corrosion problem on carbon steel diesel fuel tanks of a major manufacturer’s heavy equipment prompted the discovery. Corrosion would occur on the equipment tanks after about one month of overseas shipment and would increase during long months of storage in the humid climate of Brazil.

Cortec® R&D responded to the problem by designing VpCI®-706, an additive fully compatible with diesel and biodiesel fuel and tailored to work in diesel tanks and systems. The product provides superior corrosion protection for ferrous metal surfaces both in contact with the fuel and above the fuel level. VpCI®-706 has many important features:

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May be used in operation, storage, and shipment Fully compatible with diesel and biodiesel fuels Provides protection in liquid and vapor phase, and at liquid/air interface Does not contain trace metals, chlorides, chromates, nitrites, or phosphates Does not contain additives known to create precipitates and filter issues Can be fogged or poured directly into gas tanks

After running tests and ultimately developing VpCI®-706, Cortec® did a trial on the heavy equipment carbon steel tanks that had inspired the product.

The additive was applied to the heavy equipment tanks (which were filled with an operational amount of diesel fuel for equipment loading and unloading) before approximately one month of shipment to Brazil, where further storage would occur. When the equipment arrived at its destination, the filler necks of the untreated and treated tanks were compared. Corrosion was found on the filler necks of the untreated tanks, but the filler necks of the treated tanks had been preserved, and the customer expressed the desire to adopt the new protection method.

Adding VpCI®-706 to diesel tanks before shipment or storage is an important new strategy for protecting truck and heavy equipment fuel tanks and systems from corrosion. It lowers the risk of monetary loss and customer dissatisfaction from equipment that arrives at its destination in a corroded condition.

An important advantage of using VpCI®706 is that it does not affect engine performance and can be used in the tank during engine operation. The engine can be safely started in order to drive heavy equipment in and out of the shipping or storage compartment for easier loading and unloading. VpCI®-706 can then be left in the diesel tanks for continued corrosion protection during storage and operation of heavy equipment or trucks.

The additive offers protection at a very low dosage rate of 0.5% per volume of the tank to be protected.

The presence of Cortec’s proprietary Vapor phase Corrosion Inhibitors means that the tank does not need to be completely filled with fuel, since protection will occur on metal surfaces both above and below the surface of the fuel.

VpCI®-706 is an important addition to Cortec’s range of integrated solutions as a corrosion inhibiting additive that is compatible with diesel fuel, protects at a very low concentration, and can be used during equipment operation. By listening to industry needs, Cortec® R&D has been able to make an important advance in the preservation of diesel fuel tanks and systems.

To learn more about VpCI®-706, please visit: www.cortecvci.com/Publications/ PDS/VpCI-706.pdf

ACCUTooL ADVANCE IN HIGH SPEED MACHINING Irish engineering company Accutool has installed new machinery and innovations to best provide customers when producing quality parts.

They have a dedicated medical cell with a fully validated production line, ultrasonic cleaning, laser marking, bead blasting, hex shearing, and a Brown & Sharp CMM with a Renishaw 5 axis measuring head in a temperature controlled room

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“Our core business is CNC machining of precision components and the associated assembly of these parts on a subcontract basis.

We have recently added three CNC machining centers to our capacity and we are actively seeking orders in the turned parts segment to fill this extra capacity”. The companies’ website offers the ability to send drawings for quotation at www.accutool. ie, with a prompt response guaranteed.

ccutool has a long history, and is due to celebrate its 30th anniversary next year.

They have concentrated on providing engineering products and services to multi-national manufacturing companies based in Ireland.

“Our product advantage is that we offer the combined experience of 3D design, tool making, CNC machining, electro mechanical assembly & test, welding & fabricating, metal finishing and sourcing of chain supply parts for many sectors of industry”.

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Accutool’s production equipment is sourced from the world leaders of CNC technology, names like Hurco, Hitachi Seiki, Mori Seiki, Brown & Sharp, Hardinge, Hyundai and Bridgeport all featuring in the precision components cell where they have manufactured millions of precision-engineered products – all backed by committed employees with a singular focus to bring a performance

advantage to every process they provide. The company has produced large volume projects of 250,000 parts per year with quality parameters better than 1.5 CPK, as well as small batch production and one off prototypes.

The company acts as sales agent for ELMA Ultrasonic Gmbh, manufacturers of clean lines for very demanding technical processes and due to recent high profile sales in the medical sector, they have added the Industrial sector and the table top ultrasonic range which will be sold through their online store which is due to be launched this summer www.accutool.ie.”

Accutool has made a number of innovations lately, extra resources and a rapid proto typing 3D printing machine has been added to the design department to service the demand for machine building. These are supplied with engineering drawings, material certification, spare parts, CE marking and warranty. Recent projects such as equipment for automatic

handling and insertion of orthopedic components in sub-assemblies. Washing machines presenting components to the nozzle area, sorting machines, vibration machines for the grading of fine product, machines designed incorporating materials selected for corrosive situations, materials handling solutions in the biomedical and food & drinks industries and conveyor systems and clean room equipment or furniture.

“We started off small back in the mid 80’s, but we have seen steady growth over our 30 years in business. We are now located in a 17,000 sq ft purpose built production facility in Damastown Industrial Park, Dublin 15,”.

Since 1992 Accutool has used the ISO 9000 QMS to control their processes and is currently certified to ISO 9001-2008. 3rd parties affiliated to the FDA and the FAA also audit the company.

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Kecol Pumping Systems Kecol Pumping Systems offers solutions to many product transfer problems – read on to find out more.

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ecol Pumping Systems Ltd are manufacturers of Air driven, Positive Displacement Piston Pumps and Priming Devices in polished stainless steel or carbon steel, for transferring high viscosity nonflowable products from drums and containers as used in the cosmetic, food, pharmaceutical, chemical and general industries.

Products in drums or similar sized vessels that normally need to be heated in order to reduce the viscosity - can be transferred cold. Products with a viscosity up to 10,000 Poise can be transferred (cold) using the Kecol Maxiprime Pump and follower plate system and is also used to transfer pastes and products that stick to the inside of an open top drum, wiping the inside of the drum or vessel, eliminating product waste.

Kecol Air Powered Drum Pumps and transfer systems are suitable for all standard size closed top or open top drums and can be adapted to suit open top containers with an internal diameter up to 1200mm.

Non contact parts as well as contact parts are available in polished stainless steel, clamp - type construction is also available for hygienic applications.

Typical applications in the food industry include transferring tomato

The inside of a standard 200 litre Open Top Drum is wiped clean – as the drum is emptied – with minimal product waste

puree, concentrated fruit juice, honey, fruit pastes, biscuit creams, jams, butter, margarine, sweet mince meat, sausage meat and meat pie fillings with cooked vegetables.

Applications in the pharmaceutical and cosmetic industries include transferring mascara, petroleum jelly, face creams, base creams, magnesium hydroxide, aluminium hydroxide, toothpaste, lip-gloss waxes and suntan lotions.

Kecol’s articulated pump systems

Kecol’s articulated pump systems

The Kecol Follower plate system will also work on 200 litre Open Top Drums fitted with an aseptic bag – wiping the bag clean

Applications in the chemical and general industries include the transfer of paints, resins, adhesives, polymers, latex, high viscosity grease, mastic’s and inks – all pumped cold without pre-heating the products.

As manufacturers, Kecol Pumping Systems can offer solutions to your particular product transfer problem, by offering a bespoke system designed to exceed your particular production requirements for single drum/vessel use or multi drum use.

Kecol Pumping Systems Ltd Faraday Drive Bridgnorth Shropshire WV15 5BJ T: 01746 764311 E: sales@kecol.co.uk www.kecol.co.uk

KECOL

STILL NO.1 FOR VISCOUS PUMPING SOLUTIONS With over 25 years experience in pumping viscous materials, Kecol is the number one choice of many of the World’s leading pharmaceutical, cosmetic and food manufacturers.

Kecol equipment is used to transfer flowable & non-flowable materials from drums, IBC’s, mixing vessels and process vessels of various shapes, sizes and designs, without heating the material.

Kecol’s extensive range of equipment is designed to transfer products from triple concentrate Tomato Paste through to Petroleum Jelly and Mascara, quickly, cleanly and efficiently from standard 200 litre drums, tapered or conical drums fitted with an aseptic bag, tote bins and IBC’s.

Our vast experience has shown there are never two applications the same and that’s why we also offer bespoke systems designed and manufactured to suit your specific vessels and production requirements.

System for IBC’s

System for 4 x pallet mounted drums

Trolley Mounted Vertical or Horizontal pumps

NOW ATEX APPROVED

Tel: 01746 764311

Fax: 01746 763375 Email: sales@kecol.co.uk Here are just a few of the products we pump: • Petroleum Jelly • Magnesium Hydroxide • Mascara • Lanolin • Lip Gloss • Veterinary Creams • Eye Ointments • Paraffin Wax • Face Scrub • Teething Gels • Medical Adhesives • Toothpaste • Wax • Sun Lotions • Aluminium Hydroxide • Hand /Face Creams • Shaving Cream • Glycerine • Honey • Cake Batter • Butter • Mayonnaise • Peanut Butter • Fruit Concentrate • Margarine • Jam • Tomato Puree • Chopped Tomato • Pie Fillings • Syrups • Biscuit Creams • Caramel Products • Fruit Pastes • Cooking Fats • Fondants • Sweet Mince Meat • High Viscosity Grease • Mastic • Wood Filler • Silicon • Paint • Ink • Polymers • Epoxy Pastes • Sealants • Glue • Resin

www.kecol.co.uk

ratings, high impact resistance classes, and various international certifications. They are complemented by a wide range of accessories. Furthermore, Fibox offers a flexible and efficient implementation of bespoke solutions and customization services to suit customer needs.

PRoCESS TECHNoLoGIES www.fibox.com

Process Technologies

Email: infofi@fibox.com

The three-wheel FBXT and four-wheel FBX counterbalanced electric forklifts are Nexen’s latest additions to its range and offer lifting capacities from 1,600 to 2,000kg. Both models are available in long- and short-wheel-base formats, providing a productive and energy-efficient solution for numerous indoor/outdoor lifting applications.

Email: info@nexenlifttrucks.com

www.nexenlifttrucks.com

TIG Brush™ Proven Technology with Added Power for Stainless Steel Weld Finishing

! Oil-water separators ! Service kits ! Condensate solutions

Quality

that goes on and on

To sustain the quality that you have come to expect from Sepura, our products can now only be obtained through our selected distributors.

Remember, if it doesn’t say SEPURA on the label its not SEPURA BEFORE AFTER

SILEXA™ filtration media inside

TIGBRUSH.COMTo find your nearest distributor please visit our website

Tel: 0208 339 7370 Fax: 0208 339 7371

www.sepura-technologies.com Unit 5 Russell House, Molesey Road Walton-on-Thames, Surrey KT12 3PE

Email: sales@blackfast.com Web: www.blackfast.com

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Stainless Steel Weld Finishing System e: sales@sepura-technologies.com

SEPURA Leading the World in Condensate Filtration

CM117.indd 91

eveloped by filtration specialists Bowman Stor, pioneering S U filtration technology is now reaching further across the globe with its range of oil-water separators covering compressed air systems from 60- 000cfm.

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The S U separator concept revolutionized the filtration market in 2004 when it was introduced as an easy-to-use separator with no moving parts and a 100% performance guarantee. This has now developed into a comprehensive range of low, mid and high range separators.

Bowman’s research and development team has continued to make major advances in separation technology, in particular the creation of SILEXA™ filtration media. ade from recycled glass bottles this fully sustainable, renewable patented media provides

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multiple benefits compared to traditional medias - 20% more adsorbent, cleaner, lighter and requiring no pre-soaking, SILEXA™ enables easy installation, rapid servicing, and provides an outlet quality discharge down to 5ppm. s the S U brand continues to grow, Bowman is working hard to ensure that their groundbreaking technology is available to markets around the world. Part of the brandbuilding campaign is the development of new packaging on all S U service kits. “It is important that buyers can distinguish genuine S U products from imitations,” says Managing Director Richard Potts; “Only Bowman’s revolutionary SILEXA™ patented oil selective, hydrophobic, oleophilic media, offers this level of performance combined with excellent environmental benefits .

®

+44 (0)1543 379212

+61TIG 2 4735 7700 UK Brush Distributor : Unit 1, 144 OldUtilities Bathurst rst Engineering Road, Emu255 Plains NSW 2750 Tel: 0113 8887

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For further information on SEPURA technologies call +44 (0)1543 379212 or email sales@sepuratechnologies.com. Comprehensive product data is available on the website: http://sepuratechnologies.com

FLEXIBLE SOLUTIONS FOR ANY ATMOSPHERE A

meriflex, Inc.ÂŽ provides flexible solutions from conceptual design, prototypes to mainstream production and operates on a simple philosophy based on Integrity, Service, and Quality. Our commitment to this philosophy is put into practice on a daily basis in the manufacture of our precision bellows, flanges, and other quality products. With the latest in technologies we supply a wide range of industries ranging from Semi Conductor, Medical, Oil/Gas, Food and Beverage and Automotive.

Our bellows and expansion joints are designed to absorb and reduce

vibration and relieve structural stress from working under pressure, extreme temperatures, and other variables. We specialize in thinwall bellows. We also offer the highest quality metal braided flex hose in the industry. Our braided hose is designed for high pressure applications. It provides the protection needed for the inner convoluted hose to withstand high pressure and for vacuum or partial pressure applications requiring protection from hazards.

Our stainless steel braided hose can be found on NASAâ&#x20AC;&#x2122;s Curiosity Mars Rover, on still-in-development commercial spacecraft, and in countless other applications.

Also produced is a full line of bellows assemblies to complement our metal bellows. We manufacture bolt-style and clamp-style bellows assemblies, flanges, valve assemblies, and expansion joints. Every bellows assembly we make is ultrasonically cleaned prior to welding, and helium leak tested after to ensure weld integrity and defect-free construction.

2390 Railroad Street, Corona, CA 92880 Tel: (951)737-5557 a ri n t

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PRoDUCT NEWS Easy selection of conveyor drives Lenze Smart Products are preconfigured for pallet conveyors Based on experience of drive that have been tried and tested over a thousand times in pallet conveyor systems, Lenze Smart Products take a new approach for faster and safer selection. Fourteen geared motor drives have been preconfigured to suit practically all chain and roller conveyors that carry pallets. These Smart Products offer a turnkey solution saving engineering time, achieving fast deliveries and easy installation.

Full details of Lenze Smart Products are on the website www.lenze.com. They are proven as the optimum drives for pallet conveyors where more than one speed is needed. With everything pre-prepared, the result is savings in engineering time and costs.

Dr. Shrink, Inc. Dr. Shrink, Inc. is a full service— full circle supplier of premium shrink wrap and all installation accessories. We stock shrink wrap from 12’ to 60’ in width for covering almost any object for protection against weather damage while being transported or stored. Our major industries include marine, construction, industrial manufacturing, aerospace, military, and material handling. Dr. Shrink is noted for innovative products, prompt delivery, competitive pricing, experienced application advice and hands on training. www.dr-shrink.com

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drshrink@dr-shrink.com

CAMDENBOSS LAUNCHES ACTIVE DIN RAIL ENCLOSURES CamdenBoss, provider of performance engineered interconnection and enclosures, has launched an innovative range of DIN Rail enclosures enabling quick and easy contact with a powered “active” track within the DIN Rail. Multiple enclosures from the company’s CNMB, CDIB and CVB-Plus ranges can be used in conjunction with the new active power track, connecting via specially developed 5mm pitch terminal blocks. Terminal blocks are available for both horizontal or vertical mounting PCB options within the standard CamdenBoss DIN Rail enclosures. Exposed parts of the active power track can be protected using plastic covers that are easily cut to length with scissors or craft knife. End caps provide further protection and a neat aesthetic finish. www.camdenboss.com

ZOOK Launches a New Model of Extrusion Burst Plugs (EBP Series).

ZOOK’s new welded design provides a flush attachment eliminating potential product build up. Stronger welded joints make it more resistant to increased temperatures, eliminating spurious bursts and product contamination. Joint failure is eliminated in increased temperatures and pressure cycling.

The welded design also removes material creep ensuring burst repeatability.

Email: sales@zookdisk.com Website: www.zookdisk.com

Inverter parameters easily set by smartphone

New Lightnin Compact Series – Performance without the Price Tag

Wireless diagnostics with smartphone app for Lenze’s new i500 frequen-cy inverters

The SPX FLOW Lightnin brand is renowned for its extensive range of robust, long- lasting mixers. Its new Compact Series mixers offer customers an opportunity to have the leading, high efficiency Lightnin mixing technology in a more economical, simpler variant of mixer / agitator. Manufactured by SPX FLOW in the Asia-Pacific region, they offer customers excellent value and assured performance.

Setting up the new i500 inverters, already highly flexible with keypad, USB and bus options, now has an even easier option of a smartphone app. By plugging in a WLAN module, wireless access to all the drive parameters is achieved re-motely, getting around problems of difficult access. The Android app can be downloaded free from the Google Playstore. It is a fully fledged alternative to the hardware keypad and even offers more benefits such as intuitive user-friendly operation from the smartphone display. Wireless diagnostics and pa-rameter setting can also be done from a PC using the free Lenze Easy Starter software tool.

The WLAN module communicates wirelessly with the PC or Lenze smartphone app. Adjustments can be performed anywhere, for example if an inverter is inaccessibly installed or diagnosis is necessary on a moving machine part (e.g. a travelling drive), this can be performed from a safe distance during operation. With its easy-to-use app Lenze also offers a user-friendly parameterisation solution that is unique on the market: for instance, an entire i500 parameter set can be downloaded and emailed for error analysis to the machine designer or to Lenze after-sales service. The recipient conducts the diagnosis, the parameter set can be adjusted as required and returned by email to the local technician, who simply uploads the parameter set again to the i500.

Launched at the end of 2015, the i500 range of inverters now extends to 75kW with 110kW models on the way. The focus is on the essentials with options to add more functions if required. This has resulted in compact dimensions that can reduce panel sizes and an ease of operation that speeds commissioning. As well as a range of cur-rent field bus systems, Lenze also offers customers the option of communicating over EtherCAT, EtherNET/IP and PROFINET modules. The new WLAN module which suits the whole i500 range adds extra flexibility and saves time. www.lenze.com

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The Lightnin Series 10 and Series 70 mixers are well proven and renowned for their excellent mixing performance, efficiency and reliability. With its new Compact Series, SPX FLOW, Inc. has transferred the innovative Lightnin technology into a more standardized solution for users who require faster availability.

The Compact Series mixers are ideal for open tank applications (e.g. municipal, industrial water or wastewater, and mining & minerals slurry processes) as well as for sealed tank applications (e.g. chemical process applications requiring mechanical seal). This new series offers many of the features of the other Lightnin range of mixers including a choice of high efficiency impellers and a gearbox designed by SPX FLOW specifically for reliability in mixing applications while keeping simplicity of design. The new range also includes the Lightnin True Dry Well which is integrally cast into the gearbox. Critical for drinking water and other applications, the dry well protects against lubricants seeping past shaft seals, as are found on many other gearboxes, which can contaminate process fluids.

The Compact Series offers users a highly competitive, straight forward mixing solution which provides the reliability, strength and efficiency associated with Lightnin mixers. The units offer a compact footprint, reduced weight and are easy to install with integrated cast iron feet on the gearbox. They can accommodate double or triple reduction in the same gearbox size, so the same space can accommodate multiple speeds.

Please visit our website at www.spxflow.com.

PUMPS VerderflexÂŽ Vantage 5000 - Easy to Program Easy to Use! The new Verderflex Vantage 5000 is a highly advanced Next Generation peristaltic pump system with touch screen technology and intuitive operating system. Easy to operate, Verderflex Vantage 5000 oďŹ&#x20AC;ers an extremely user- friendly operations menu structure with highly visible, colour coded on-screen status alerts and alarms indicators. The advanced system in Verderflex Vantage 5000 is one of the rare pump systems in the market that not only has enough internal memory that saves up to 30 dosing and batching programs, but also allows users to back-up job-files through its USB data-port.

Verderflex T: 01924 221020 E: info@verderflex.com www.verderflex.com

Welcome to the Next Generation Generate pressures from 95% Vacuum to 200 bar within 40 seconds.

Chamois Metrology are pleased to offer Pneumatic Test Pumps

European Coatings Show: Vogelsang presents pump technology for paint industry Heavy-duty rotary lobe pumps for aggressive media. Hugo Vogelsang Maschinenbau GmbH will attend the European Coatings Show (April 4-6, 2017, in Nuremberg) as a partner for pump technology.

Vogelsangâ&#x20AC;&#x2122;s booth 5-421 in hall 5 will focus on rotary lobe pumps from Vogelsang for the chemical paint industry. â&#x20AC;&#x153;Pumps that are used to pump paint, adhesives and similar chemicals have to satisfy high requirements.

To pump viscous or abrasive fluids, or fluids with high solids content, the industry needs highly developed technology. Vogelsang oďŹ&#x20AC;ers pumps that are both heavy-duty and easy to maintain, providing customized solutions suitable for every application,â&#x20AC;? says Harald Vogelsang, managing director of Hugo Vogelsang Maschinenbau GmbH.

Fluid Handling

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Such works involve draining complete installations and consequential chemical treatment loss with substantial delays with de-aeration and clearing air locks when recommissioning.

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For detailed information contact our sales department: C. A. Baldwin & Co. Ltd., Valan House, 146-154 Wells Way, Camberwell, London SE5 7SY Telephone: 020 7703 2138 Fax: 020 7701 8436 info@cabaldwin.com www.cabaldwin.com

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C. A. Baldwin & Co Ltd, Valan House, 146-154 Wells Way, Camberwell, London SE5 7SY Tel: 020 7703 2138 t Fax: 020 7701 8436 info@cabaldwin.com t www.cabaldwin.com

Issue 25 PECM

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Transferring aggressive chemicals is by nature challenging.

oPTIMAS:

YoUR PARTNER IN EFFICIENCY at Optimas is that we work with each customer as a partner, helping them reap the rewards with minimum upheaval. Of course, each customer has a different list of capabilities, requirements, limitations and expectations, so we build and deliver a unique service for every one of our 4,000+ customers around the world.

This service will vary in complexity from bulk supply of standard fasteners, through to bespoke engineered components delivered in high volumes to multiple sites. In many cases we offer complete management of a customer’s supply chain for fasteners, c-class components and MRO assets.

Optimas works with its partners to develop bespoke components which shed weight and complexity

fficiency. In an ever changing world, where globalisation and rapidly advancing technologies are driving competition like never before, it is efficiency that sells.

Lean Manufacturing, Factory Automation, Renewable Energy; all of the major advancements in industry over the past decade can be linked back to efficiency - even the newest hypercars are hybrids.

So why would a manufacturer put its production schedule at risk by operating a less than efficient supply chain?

E

As a leading supplier of fasteners and C-Class components, Optimas Solutions offers support and integration at every level; helping its partners to reduce weight, cut costs and maximise productivity.

While they may not be as technically complicated as other mechanical components, fasteners play a vital part on every production line in the world. The vast quantities that are used on a dayto-day basis by even Small and Mediumsized Enterprise (SME) manufacturers are

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staggering, underlining the importance of efficient supply chain management.

Standardising designs to reduce part counts; using new materials to shed weight and complexity; ordering from a single source to secure lower costs and reliable supply; each of these activities can have a significant and instant effect on the bottom line.

Unfortunately the reality is that it requires a great deal of expertise and timeconsuming analysis in order to integrate such changes without interrupting a busy production schedule. It’s very rare that internal personnel – be it engineering, production or management – have the capacity to investigate such things while focussing on ‘bigger picture’ issues. Often these smaller details remain unexplored, meaning that it is often an area of opportunity that goes untapped.

SOURCING SPARE CAPACITY This is where an outsourced provider of integrated supply chain solutions and engineering support can add value to production. The simple philosophy

At the start of any partnership we spend time getting to know your business: your goals, strengths, products, capabilities and future designs. Our team will assess your current situation and coordinate a suite of services that will help you to streamline and improve your production while keeping the total cost of ownership in check. Once up and running, our process of continuous analysis and assessment allows us to deliver accurate reports, which means our solution evolves with your company over time.

This service level is only possible because of the unique foundations our business is built on. We have analysts and logistical experts who specialise in Just-In-Time delivery and forecasting demand; we have design engineers with years of experience in industries as diverse as automotive, agricultural, commercial vehicles and power generation; we hold regionally based ISO registered and VDA 6.2 certified quality centres; we even offer in-house manufacturing capabilities in both Europe and the US. In short, we’ve invested in developing the expertise required to introduce efficient change without interruption.

As for capacity, we have over 1,600 highly trained team members in more than 60 locations around the world. This means

we are able to supply in excess of 9 billion fasteners, and other components, from diverse categories across 140,000 SKUs.

REAPING THE BENEFITS We’ve a proven track record of success across the industries we work in. In fact, the benefits of embarking on a partnership with Optimas are easily measurable and extend beyond the obvious advantage of eliminating downtime from your production schedule due to stock shortages.

Because our abilities extend well beyond logistics and into design and manufacturing, we can help to improve your product at the drawing board.

Our engineers can inspect and analyse every fastener to see where bespoke designs or standardisation could lead to improvement. A recent example saw the number of different fastener types fall by over 40% on a single production line.

The reduced unit cost from larger bulk orders led to immediate savings, while the fastener design sped up the production line to improve overall efficiency.

In another example we were asked by a luxury automotive manufacturer to reduce the instances of fastener variant on a new model launch. At the same time, we were tasked with preparing a ‘Preferred Parts’ list for in-house engineers to use for all new projects or current Bill of Material updates. We developed bespoke products and supplied a database of all available fasteners which could be accessed and ordered from the customers’ intranet. In total, this collaboration has delivered cost savings of over £3 million.

customers through the quality of our own product. For one partner we reduced the total weight of fasteners on the production line by over 65% without increasing cost (the total cost per order actually reduced slightly). In another case we designed a fastener that was easy to remove and reuse, which made inspections and repair far simpler when the product was in the field.

Because our abilities extend well beyond logistics and into design and manufacturing, we can help to improve your product at the drawing board.

Our engineers can inspect and analyse every fastener to see where bespoke designs or standardisation could lead to improvement. A recent example saw the number of different fastener types fall by over 40% on a single production line. www.optimas.com

EFFICIENCY DESIGNED IN In truth, efficiency is a very broad word, which can be used to describe a multitude of design advantages, each of which can help a business to maintain a competitive edge. It can often be hard to ‘see the wood for the trees’ when looking at all the possible improvements – deciding which ones will genuinely provide long term, sustainable improvements can be a full time job in itself.

Unlike a lot of distribution companies, Optimas doesn’t try to shoehorn all of its customers into a one-size-fitsall service. The reality is that we are a service provider; we work with all sizes of business across all industries, and our capabilities extend way beyond logistics and the supply of standard parts. Our service set-up is designed to align our capabilities with the needs of our partners and our ongoing analysis ensures that we are able to offer suggestions for continuous improvements over the years as our relationship develops.

We can even help to improve the quality of the product you deliver to your

We have analysts and logistical experts who specialise in Just-In-Time delivery and forecasting demand to provide customers with a proactive and productive supply chain.

While they may not be as technically complicated as other mechanical components, fasteners play a vital part in every production line in the world

We supply over 9 billion fasteners, and other components, from diverse categories across 250,000+ SKUs Issue 25 PECM

131

Protecting Your Plant Before

Rotech Motion Sensor’s can be used whenever information or monitoring of shaft rotation, position, direction, speed, slip etc is required!

Rotech Motion Sensor’s can be used for indication, control, interlocking, protection, sequencing, alarm initiations and many more functions!

Rotech Motion Sensor’s can be used wherever materials are transported or processed By conveyors, elevators, screws, mixers, etc!

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Monitoring the world

O

ur goal is to help you optimise your design process.

Whether you are in the architecture, plant or construction industries, we have the experience to understand your business and what you are trying to achieve, and we have the expertise to enable you to do it better.

Established in 1989, Man and Machine is part of a panEuropean group, operating in 11 countries, with over 50 staff and over 500,000 installed CAD seats. We provide expertise in digital design and data management with over 60 years of combined technical experience and extensive industry. Our specialist knowledge has allowed us to develop a wide variety of services that address the needs of our customers’ across multiple industries to enable them to design, visualise, and simulate to the highest standard.

Man and Machine CAD Training Academy Man and Machine’s professional training centre is a fantastic environment where customers can learn from industry experts, gain authorised qualifications and ensure that any CAD investment is utilised to its full potential. If you are looking to improve design efficiency, reduce costs and bring products or infrastructure to market faster, Man and Machine’s consultative approach will help you to gain a competitive advantage and leverage your own expertise to increase productivity and innovation.

Being an educationally-rich environment, the training academy allows you to select an appropriate learning

To ensure learning outcomes are met, all of the CAD training solutions come with post training support for one month.

track to help you derive the most from your software investment.

To ensure learning outcomes are met, all of the CAD training solutions come with post training support for one month. Students also receive an Autodesk or Man and achine certificate on completion and all Autodesk CAD courses are taught using the official utodesk courseware. Man and Machine are an authorised Autodesk Training Centre (ATC) and an approved ertification Centre, allowing students to receive an industry recognised Accreditation.

Man and Machine’s professional training centre is a fantastic environment where customers can learn from industry experts “Man and Machine were able to drop straight in as our new reseller and provide a seamless transfer from our previous supplier. They have been able to give us all we need on the software side and have also provided a flexible training program for a couple of our new starters”.

Nick Slater - ITAB Shop Concept For more information on all of the CAD services Man and Machine provide including our latest training schedule and upcoming webinars please visit, www.manandmachine.co.uk, call 01844 263700 or email marketing@ manandmachine.co.uk IssueIssue 25 24 PECM PECM133 105

Fig 1. Decentralized fabrication calls for global production systems and new forms of IT support.

Fig 2. The aim of the digital factory is front-to-end planning, evaluation and constant improvement of all essential structures, processes and resources of a real factory.

CHALLENGES oF THE DIGITAL FACToRY he likes of automobile or electronics manufacturers are competing for the consumer on a global market with newer and more individual solutions. The big question is how the challenges that go along with this can be mastered with the aid of digital technologies. This is where Industry 4.0 and the digital factory enter the scene. Basically the focal aspects are one and the same: digitization, virtualization, automation. With its integral 3DEXPERIENCE technology Dassault Systèmes has created a platform on which Industry 4.0 and the digital factory can merge, and manufacturers can realize individual consumer wishes better than ever before. In what follows we look at the challenges and the further developments we are likely to see.

T

3D SIMULATION The future Industry 4.0 scenario places increasing demands on individual planners: They must consider how which product can be manufactured efficiently and economically and in which variants.

Demands like these can no longer be negotiated with the existing means in the desired and necessary quality. Application of modified and new elements in planning such as 3D can provide a remedy. Because 3D simulation puts the planner in a

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position to see their design realistically.

They can also judge the developed product at every stage of its manufacture, and even decide which machine and which worker will carry out required steps in the process and when. By 3D the planner immediately recognizes the effect of their decisions.

FLEXIBLE, MODULAR, SYNCHRONIZED WORLDWIDE A further task to be tackled is that of faster response times against a background of greater product variety and heavily fluctuating demand. Flexible and modular production systems support companies in fulfilling this kind of requirement.

Intelligent software solutions enable flexible adaptation of machining stations to product variants. Over a wider product spectrum with many custom requirements, those components that repeat are identified together with their machining steps. A manufacturing execution system (MES) controls in which phase products can run on the same production line, and when they should enter a special-toproduct station.

Such modular software concepts define the sequence, function and number of production modules involved. Modularity and self-configuration ability relate to all levels of the integrated software.

Based on a description of products and

capabilities of production modules, an online simulation of the momentary order situation will determine optimal plant layout. Plug & produce capability enables individual modules to communicate with a central computer. The data sent are integrated into the production process, generating new capacities, delivery schedules and performance figures for production.

Here the use of MES plus MOM (manufacturing operations management) on the Dassault Systèmes 3DEXPERIENCE platform is able to synchronize manufacturing networks worldwide.

Processes are visible in realtime, the various plants and suppliers can be controlled. Plus, so that manufacturers can factor in the needs of local markets and those of customers, the solutions harmonize operative standards for integral control of worldwide production.

In that way, new and innovative ideas can be implemented in a product and manufactured – speedily, efficiently, and cost-effectively.

INTELLIGENT MAINTENANCE Another requisite for companies working flexible production to be able to respond shortterm to fluctuating demand is that they organize maintenance operations within a flexible framework. Repairs must

Fig 3. Realistic simulations are a major component of the digital factory and will gain in importance in the age of Industry 4.0.

Fig 4. To control assembly processes it is important to know the location of material, modules, subassemblies or finally assembled products.

The ideal product for everyone – a dream due to become reality through smart technologies and economically convincing solutions for production. Providers of development, planning and manufacturing tools are responding to the challenges and changing the world of production – today and for tomorrow. be initiated, undertaken and tracked fast.

Furthermore, they should be scheduled into production operations so that they do not interfere with the rest of the process in any way. The result is a number of requirements for the software systems of a digital factory: Firstly, they should present maintenance personnel with a complete and clear overview of necessary measures that are to be conducted regularly. Secondly, there is the need for realtime information – showing the status of ongoing maintenance and repair and indicating the occurrence of defects on machines and plant. Thirdly, software should be integrated into the MES so that all maintenance and repair measures function as part of superordinate production management.

Realtime data additionally allow adaptation of process parameters to the momentary utilization of the capacity of a production line. If local and temporary bottlenecks appear for instance, the speed of upstream and downstream production resources can be reduced without derating production performance. Conversely, the speed may step up to maximum for orders with a critical delivery timeframe. Workers specify the target system and work directly with the forecast tools.

ADAPTIVE LOGISTICS

Future logistic processes will be mapped to achieve an optimum combination of assembly and logistics. This will see much better involvement of suppliers.

Planning must then also outline the supply of individual elements non-specific to a discipline and domain. To adapt logistics to assembly processes and demand, both procedures must be described in their entirety and the interaction between them assessed.

In this context much importance attaches to realtime acquisition of the position of each part in ongoing production. In complex production systems supplied and unfinished parts will pass through a number of transportation, manufacturing and assembly stages. To control assembly processes it is important to know the location of material, modules, subassemblies or finally assembled products. Manufacturing and logistics control use this realtime information for maximum utilization of resources and short throughput times of current production.

Administrative stocktaking, accounting and inventory processes will in future make way for paperless production.

Kanban processes will be expanded by dynamic methods for fast adaptation of inventory, transported quantities, cycles and transport destinations by production

sequence control. By driverless vehicles controlled from a central station it would be possible to create autonomous transport systems that can handle more than a dedicated transport task. The result – intralogistics working without forklifts.

CONCLUSION The tools of the digital factory will play a central role in implementing the future vision Industry 4.0, making a decisive contribution to creating flexible, modular production systems, integrated maintenance management and adaptable logistics.

This is the solution for companies striving to control their globally distributed production and supply chains more efficiently, and to respond faster to changes in product demand – in the constant competition for customers.

Dassault Systèmes www.3ds.com

SoFTWARE & SYSTEMS

Large format scanning makes big files manageable In industries such as engineering, building and construction, as well as creative field such as art and design, huge archives of discarded rolls of paper in the form of plans, technical drawings and large scale artworks will often accumulate over time in the working environment. While these oversized files are essential to anyone working in these fields they can be difficult to manage, store safely and are hard to transport when showing them to clients off-site. Document scanning technology has been revolutionising businesses across the country for many years, and large format scanning services mean that these huge drawings and documents can be transformed into digital format, solving these problems and instantly making big files manageable. www.pearl-scan.co.uk

Axiomtek is one of the major design and manufacturing companies in the Industrial Computer & Embedded field. Since its establishment in 1990, Axiomtek has successfully gained worldwide recognition for innovative designs and outstanding customer satisfaction.

Axiomtek UK is the latest branch of Axiomtek’s worldwide offices, located in Manchester in 2016. The European office allows customers to gain a single, reliable, and valuable source for their industrial computers and embedded platforms.

Product lines include; embedded boards, system on module, embedded systems, industrial barebones, network appliances, touch panel computers, industrial networks, and digital signage. Axiomtek assures trusted delivery and valuable system integration from board-level design to system-level design.

Website: www.axiomtek.com Email: wen@axiomtek.com.tw Telephone: 0161 209 3680

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Uk CoMMERCIAL VEHICLES AT RISk oF BEING DECLARED UNRoADWoRTHY IN EU IF NoT FITTED WITH TYPEAPPRoVED ExHAUSTS As a business, maintaining a legislatively compliant fleet of commercial vehicles is the cornerstone of a successful logistics operation. Type-approval is the automotive EU directive that governs this compliance across the continent and partially, the UK. Type-approval is especially important for emissions components that are installed on a vehicle, guaranteeing product quality, performance and compliant levels of emissions. However, the introduction of on-the-spot checks for vehicle compliance in Europe over the next few years highlights a deficiency in UK typeapproval legislation, which presents a risk to businesses whose vehicles are not fully type-approved.

A

Type-approval in the UK extends to govern the compliance of catalytic converters (CATs) and for diesel vehicles, diesel particulate filters (DPFs). However it is not currently mandatory in the UK to install a type-approved exhaust on a vehicle, which is in conflict with EU legislation.

to the vehicle in question being removed immediately from the road. Failed vehicles will require their exhausts to be replaced with a type-approved system before release back onto the highway. The EU aims to have these inspections passed into the national laws of member states by the 20th May 2017.

The EU has confirmed that unannounced roadside inspections of commercial vehicles, whether the vehicle is registered in the EU or not, will be carried out to ensure the compliance of vehicles on its roads. The checks will focus on the overall condition of the vehicle, but UK drivers whose vehicles include a non-typeapproved exhaust may fail the emissions part of the inspection, potentially leading

Some aftermarket manufacturers, such as Klarius Products Ltd, supply exclusively type-approved CATs, DPFs and exhausts which are wholly compliant. However, due to loop-holes in the UK's type-approval laws, there are some cheap inferior exhausts in circulation which if installed on a commercial vehicle, could cause a great headache for businesses if their fleet operates regularly on the continent.

Klarius Products Ltd supply exclusively type-approved CATs, DPFs and exhausts which are wholly compliant. www.klarius.eu

Paul Hannah, Business Development Director at Klarius Products Ltd added: "Many operators of UK registered commercial vehicles on the continent may be under the impression that their vehicles are wholly complaint. However, this EU announcement has brought the deficiencies in the UK's type-approval laws into sharp focus, as business could be penalised for a component that would be assumed was to standard. We

have been campaigning for years to extended UK type-approval legislation to include exhausts, but now businesses find themselves potentially at risk as we lag behind the continent on these regulations.

"We strongly recommend that owners of commercial vehicles who require an aftermarket emissions replacement choose a certified type-approved part to avoid any risk or inconvenience."

Klarius Products type-approves all exhausts, CATs and DPFs in-house at its dedicated test track, to the standards required by the VCA and regional bodies such as the TĂ&#x153;V. Klarius is the only UK aftermarket manufacturer to conduct this rigorous testing, making the business unique domestically due to the fact that its entire range meets type-approval standards. Exhausts are test fitted on cars of applicable model and make, which allows Klarius to supply a 'Fit First Time' guarantee for its entire product range, along with a 2 year warranty. Klarius produces components for commercial vehicles, classics and the latest models to market, allowing customers to select an optimum solution for their requirements.

Issue 25 PECM

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HIGH PERFoRMANCE BANDSAW REDUCES CUTTING TIMES BY UP To 50%

erman metal sawing and storage equipment manufacturer, KASTO, has introduced a new, high performance, economically priced bandsaw, called KASTOwin pro AC 5.6, said to offer short cutting times, long blade life and intuitive operation. Availability in the UK and Ireland is through the company’s Milton Keynes subsidiary.

ENERGY-EFFICIENT STORAGE

The automatic machine is optimised to extract the best possible performance from either a bimetal or tungsten carbide tipped (TCT) blade. It is ideally suited to a wide range of applications cutting solid material, tubes and profiles, particularly in steel production and stockholding, machine manufacturing and the automotive industry.

Rising electricity costs are creating a demand for energy-efficient solutions in every industry, logistics and distribution being no exception.

So KASTO has developed an innovative energy recovery and storage system for its Germanbuilt industrial warehouses, used globally for automated storage and retrieval of bar, tube, sheet, plate and other materials.

The bandsaw can significantly increase production speed and efficiency. Depending on the type of blade and the material being cut, processing times can routinely be reduced by up to 50 percent and more in some instances.

The technology enables surplus kinetic energy to be converted into electricity and stored temporarily for later use as needed. Operating and investment costs are reduced and so also are CO2 emissions. Energy recovery is available as an option on all KASTO storage products and it can also be retrofitted to systems already in use.

G

An important feature of the KASTOwin pro AC 5.6 is its innovative, electromechanical downfeed. It is controlled via two ballscrews, each with a servo drive, for precise, infinitely

KASTO

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PECM Issue 25

|

variable control. There is a retraction unit for separating the blade from the material to protect the cut surface when the saw head moves back. It also helps to minimise tool wear.

The drive unit and sensor are separate from the working area, ensuring reliable, troublefree operation. Access to the machine is good, despite compliance with CE safety standards.

The electric circuits for the drives of the operating gantry crane are connected through

Email: sales@uk.kasto.com

|

a DC link. Surplus kinetic energy, such as that produced during braking of the crane or lowering of the lifting gear is converted into electricity and fed back into the grid. The energy can then be used for other purposes, either within the storage facility or by other users. Consumption of electric power can be reduced by as much as 40 percent compared to conventional drive systems.

To achieve even greater efficiency, KASTO optionally equips its storage systems with an integrated energy storage unit. It temporarily holds surplus energy in double-layer capacitors for use as needed. An intelligent controller charges and discharges the energy storage unit, depending on the process currently running.

Web: www.kasto.com

THINK lowest cost per cut KASTO is the world’s leading manufacturer of high productivity sawing machines - manual, semi-automatic and fully automatic.

Horizontal and vertical bandsaws including block and tube

KASTOwin

saws, circular saws and hack saws are included in our range.

Whatever the application, from job shop to mass production with robotic sorting, we have a solution to suit your needs.

www.kasto.com

01908 571590

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ur to s a USE u 7 it Vis N HOy 201 de n E Ma o P m O 18 ara on 16 5, G Milt 8DF t , i Un Drive , MK8 es yn Ke KASTOspeed

KASTOecostore

KASTOmicut

THINK lowest cost per pick We manufacture the widest range of computer controlled storage and retrieval systems for bar, tube, profile, sheet and other materials.

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Systems may be interlinked with saws, including ours, other machine tools, robotic sorting systems, MRP and ERP

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systems, and more.

If you are running out of space in your warehouse or factory, KASTO has the perfect solution for you. www.kasto.com

STORAGE AND HANDLING

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✓ 50% SPACE SAVING MINIMUM VS CONVENTIONAL METHODS

r ou at SE s U 7 it u Vis N HOy 201 de a n E OP 18 M ramo n a o 16 5, G Milt 8DF , it Un Drive , MK8 es yn Ke KASTOuniline

KASTOunitower

KASTOunitop

SWITCHES & SENSoRS Switches & Sensors

TRAINING & RECRUITMENT Training & Recruitment

READY Presentation: UK energy policy and industrial TOstrategy BECOME A views of energy professionals

CHARTERED ENGINEER?

Facilities Management Conference, 12.15, 23 March at the NEC in Birmingham

Deane Somerville GradEI, Head of Knowledge Service, Energy Institute (EI), will discuss the Study our online MSc Professional Engineering course alongside your career and work towards expected implications of Brexit for energy policy and the risks and opportunities of a new achieving Chartered Engineer (CEng) status, industrial strategy for the energy system. The presentation will include results from the recognised by a wide range of engineering institutes annual Energy Barometer report published by the EI,including and explore the opinions ICE, IMECHE and IET. and priorities Choosingof to study online allows you to achieve a and qualification of energy professionals for Brexit negotiations, the future the UK’s energy system the alongside your career and personal commitments, from anywhere role of demand management. in the world.

To attend this talk at the Facilities Management conference, visit: www.fm-birmingham.com/ Whether you’re starting out, moving up or starting again

Start May or September

Call 01332 594000 To find out more about the Energy Barometer, visit:WE’RE knowledge.energyinst.org/barometer READY WHEN YOU ARE www.derby.ac.uk/engineering

140 PECM Issue 158 PECM Issue 22 25

POSITION AVAILABLE

Maintenance engineer (electrical based) (hands on role) Electrical knowledge • Experience working with PLC control systems including fault finding, installation and programming of various transducers pressure, temperature, flow, PH, etc.

•

Working with three phase motors DOL, Start delta, VSD, Soft start. Modulating control valves for steam, water and air. Panel building including fault finding, installation of cabling for all mentioned

Mechanical knowledge • Experience in steam boilers, gearboxes, screw augers Salary depending on experience email current salary and expectations and CV to alan@ahughesandson.co.uk Lincoln Proteins Ltd Lincolnshire, LN6 4RL

VALVES & FLoW CoNTRoL

W

THIS HOSE OR THAT HOSE

hen industrial hose and couplings are properly specified for the task, these assemblies perform their function flawlessly. However the potential hazards of hose assemblies are very real. When we try to get them to do things they were never designed to do, such as running steam through a chemical hose or using cam and groove couplings for air, they fail miserably with sometimes catastrophic results. To avoid potential harm to personnel, site and equipment; and to prevent product loss, Dixon stresses the importance of inspecting all hose assemblies prior to each use.

Hose failures, damaged end fittings and correct hose specification are just a few of the factors an onsite maintenance engineer might have to address on a day to day basis. Whether it’s the correct hose required or the right type of coupling for the application, it is often a minefield when it comes to finding a solutions provider with the correct experience you can trust.

As a company with 100 years in the industry and with a current staff hose experience measured over half a millennium, Dixon are often asked the question; “Which hose? This hose or that hose?”

Recently Dixon recommended a customer changed from using a Hygienic Rubber Hose to a Silicone hose, the result? the silicone hose was 50% more expensive but while the rubber hose needed to be changed every other month, the silicone hose has been in use for over 8 months! A cost saving for the customer, both in terms of downtime and price over the period.

With a hose range which covers a broad spectrum of application and a team of experienced and technical sales personnel, Dixon can offer you a complete service advising on the most appropriate solutions for your application.

Contact Gill Platt @ Dixon Group Europe Ltd T: +44 (0) 1772 323529 E: marketing@dixoneurope.co.uk

INDUSTRIAL HOSE & ASSEMBLIES

RUBBER . METALLIC . PTFE . COMPOSITE . PVC

= Air/Water = Oil/Chemical/Gas = General Purpose = Steam = Food & Beverage = Custom Built Large Bore = Armoured Dixon Group Europe Limited 350 Walton Summit Centre, Bamber Bridge, Preston PR5 8AS Telephone: +44 (0)1772 323529 Fax: +44 (0)1772 314664 marketing@dixoneurope.co.uk

www.dixoneurope.co.uk

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Hose Assemblies certified to PED 37/23/EC Module D1

by Lloyds Register Quality Assurance. (Notified Body 0038).

For further information please contact us now on:

01772 323 529

VALVES & FLoW CoNTRoL

Rota Val Launch Foreign Body Removal Magnets One of the greatest challenges to processing industries is ensuring the maximum integrity of the finished product. Failure to do so can be catastrophic with the real risk of causing personal harm and untold damage to the brand.

Contamination risks exist at most stages of production, to combat this a robust HACCP system and high performance foreign body removal equipment such as magnetic separation and detection systems are vital.

Housed easy clean grid magnets are ideal for removal of fine iron and para-magnetic contamination from a range of dry free flowing products such as sugar, grain, flour, granulates and powders.

Housed Grids are available as single row units or double row units with square and circular options.

These grids can be retro-fitted or ordered at the same time as a new valve, they sit underneath or above and underneath the rotary valve to maximise protection.

The unit contains one high intensity Easy Clean Magnetic Grid. The grid is secured into the housing by tri-cone locking nuts which ensure even pressure is generated around the food grade seal. Units can be supplied with quick release toggle clamps if cleaning time is to be kept to a minimum For those applications were ultimate levels of removal are required, a double row system is available

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It is common to have numerous units installed throughout a processing facility to ensure contamination is removed at source of generation.

All dry powders and granular type materials can be processed through the unit. Electrical safety interlocks can be fitted to the grid to stop the process should it be accidentally opened.

This easy clean design allows all attracted contamination to be easily and quickly collected for further inspection or analysis.

When the unit requires cleaning, simply remove the outer grid securing tri-cone locking nuts and remove the grid from the housing. Remove the central tri-cone locking nut and sepaÂŹrate the grid assembly allowing all attracted contamination to simply fall away.

Fully conversant with all major industry standards such as FSA, FDA and IFS, plus institutes such as BRC and GFSI. Many of the magnetic separation products have full ATEX certification

For more details www.rotaval.co.uk sales@rotaval.co.uk +44 1249 651138

COMPONENTS FOR BULK SOLIDS HANDLING

VALVES & FLoW CoNTRoL

WESTINGHOUSE Servicing & Repairs of Rotary Valves and Diverter Valves Free of charge assessment by a DMN engineer Genuine spare parts used to the original manufacturer’s specification Comprehensive 12 month warranty with continued support with all refurbished DMN valves Refurbishment service by the original manufacturer ATEX certification and validation services

DMN UK Ltd. T +44 1249 818 400 dmn@dmnuk.com

www.dmn-shop.co.uk

www.dmnwestinghouse.co.uk

Waste Management

Treatment plant protected Treatment plant protected by effluent monitor at major drinks factory

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he installation of a HACH LANGE BioTector continuous TOC (Total Organic Carbon) monitor to police the front end of Cobevco’s wastewater treatment plant has enabled tight control of the treatment process. Delivering results 20 times faster than laboratory techniques, the monitor at the Elton facility in Cheshire provides advance notice of organic overload so that the plant is able to instantly divert carbonrich waste and protect the treatment process.

The recently rebranded obevco filling division operates a state of the art bottle filling and wastewater treatment plant at their manufacturing site at Elton in Cheshire, which includes a large biological wastewater treatment facility, operating 24/7 between 3

Waste Managers Extend Oil Recovery Operation

staggered Sequential Batch Reactors (SBR). This process relies on the activity of bacteria which break down the organic content in the waste stream. However, if the organic load is too strong or too weak, the bacteria are unable to function e ciently, so monitoring is necessary.

Historically, laboratory analysis has taken too long to allow proactive intervention and the ability to measure organic load continuously has not been possible because instruments have been unable to cope with the strength of the e uent without filtration.

However, the patented two-stage chemical oxidation process employed by the BioTector completely resolves this problem and has enabled Cobevco to protect the treatment plant and dramatically improve e ciency.

Tel: +44(0)161 872 1487 Email: info@hach-lange.co.uk www.hach-lange.co.uk

Issue 25 PECM

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BOLL & KIRCH AutOmAtIC fILteR tReAts IndustRIAL pROCess wAteR Speedy supply and simple installation, the all new “plug & play” Bollfilter Automatic type 6.04 is immediately operational out of the box. It is delivered with the electronic control unit pre-fitted with a cable tail for the power supply. With mesh filter candles £3665. Allow extra £250 for edge wire Candles + VAT. Contact us: Filters6@bollfilter.co.uk Tel: 01206 589620 for more information.

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Industrial, Marine & Offshore Filtration by Bollfilter Do you have BOLL & KIRCH, BOLLFILTER, BK or BOLL products?

We are the UK & Ireland office for this German manufacturer and global leader in liquid and gas filtration technology.

BOLLFILTER Automatic Type 6.04 New automatic filter for industrial water filtration Speedy supply and simple installation, the all new “plug & play” Bollfilter Automatic type 6.04 is immediately operational out of the box. It is delivered with the electronic control unit pre-fitted with a

cable tail for the power supply.

Bollfilter UK are your local specialists for Boll industrial water filtration products and can supply the 6.04 one week from receipt of an order.

Variable and adaptable this filter type offers the operator three key versions for use in water and wastewater treatment system, the machine tool industry and coolant systems for the automotive industry: • • •

Version 1: with electronic control unit and electric backflush valve Version 2: without electronic control unit, with pneumatic backflush valve Version 3: without electronic control unit, without backflush valve.

Why the Bollfilter Automatic Type 6.04 is the ideal fit for your www.bollfilter.co.uk

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application This filter ensures that the required level of industrial water filtration is maintained to ensure your systems are cleaner resulting in improved performance over a longer period.

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By installing this filter you will reduce maintenance work considerably and the consequential time saving can substantially lower costs for your plant.

As a result of our high level of investment in ‘series manufacturing’ we are able to offer this precision engineered optimum performance industrial water filtration unit at a very competitive price and short lead time.

Inline vortex flow meter with display Cost-effective flow metering for water flows up to 100l/min, using the vortex principle as a reliable alternative to mechanical paddles. Indicates flow and temperature as standard analogue signals, frequency or switched output, or via IO-Link. The display can be rotated and colours are selectable. Process fittings with either parallel or tapered threads

www.ifm.com / uk/ vortex ifm Telephone 020 8213 2222

THE NEW FILTER FAN PLUS

EXPELS MORE AIR FROM AN ENCLOSURE.

STEGO ‘the protector of electronics’ have developed a new filter fan series. This series has a more effective airflow and significantly increases air volume, thanks to its unique air-flap outlet technology, and only one filter mat. But there is more …

TAKE A LOOK AT ALL PRODUCT HIGHLIGHTS:

WWW.FILTERFAN-PLUS.COM

STEGO UK Ltd. | Unit 12, First Quarter Bus. Park | Blenheim Road, Epsom | Surrey KT19 9QN | www.stego.co.uk