Process Engineering Control & Manufacturing - Issue 54 2022 by MH Media Global

Process

MANUFACTURING

Control &

Engineering

BURKERT - 6

PORTESCAP - 24

Specialist project partner enables efficient pharma application delivery

How to specify a motion solution for a wheeled robot

PECM

Global Success Through Innovation Issue 54 2022 £3.95 www.pecm.co.uk

DIPERK POWER SOLUTIONS - 76 Maintaining your engine when not in use

Out of the Box Such is our confidence in this technology we offer an unparalleled 5 year full warranty on all models

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Process

MANUFACTURING

Inside... Sections

Control &

Engineering Inside Issue 54

Editors Choice

Air gas and & Control

Boilers & Maintenance

Control & Automation

Southern Manufacturing Show Preview

Electrical & Electronics

Facilities Management

Fluid Handling

Gears, Drives & Motors

Health & Safety

Hydraulics & Pneumatics

Machining & Machinery

Measurement & Monitoring

Packaging

Process Technologies

Pumps

Software & Systems

Storage, Handling & Distribution

Tools

BURKERT

Specialist project partner enables efficient pharma application delivery

TFC

BURCKHARDT COMPRESSION

Dry-docking of LNG vessel includes major service for essential boil-off gas compressor

Simon Ward, technical manager at leading supplier TFC, the leading supplier of Smalley wave springs, answers some questions about designing wave springs.

THE SEMPRE GROUP

PORTESCAP

Southern Manufacturing & Electronics makes a welcome return to Farnborough from February 8th to 10th 2022

How to specify a motion solution for a wheeled robot

GRAYSON THERMAL SYSTEMS

Grayson sets its sights on electric dreams after £8m sales and technology boost

PROTOLABS

Telford’s Protolabs opens new €16m European 3D Printing Centre

The Sempre Group and Hardwicke Enterprise collaborate on machine tending system

BACK IN BUSINESS

BRANDAUER

Brandauer taps into Bruderer technology to deliver Middle East contract

DIPERK POWER SOLUTIONS

Maintaining your engine when not in use

“The centre of excellence for strainer and ﬁltraaon technology”

www.bartonﬁrtop.co.uk Issue 54 PECM

Process

The leading source for innovators in Technology, Manufacturing and Maintenance within the Engineering & Processing industry worldwide. Published bimonthly, a subscription to PECM magazine is essential for Process Engineers, Chemical Engineers, Instrumentation Engineers, Mechanical Engineers, Plant Engineers, Precision Engineers, Environmental Engineers & General Engineers, Companies and Organizations in the Food, Dairy, Beverage, Brewing, Semiconductor, Pharmaceutical, Biotechnology, Chemical, Oil & Gas, as well as all UK's major manufacturing units. Every issue of the magazine contains the latest news, in-depth features, together with product innovations and case studies showing how process engineers are implementing new technologies to reduce costs and impact on the environment. With over 140,000 readers worldwide the publication is widely read, recognized, and well respected within the Process, Engineering & maintenance industries. A subscription to PECM magazine is the industry's 'must have' publication.

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Engineering MANUFACTURING

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Issue 54 PECM

EDITOR’S CHOICE

RESOLVING INEFFICIENCIES BURKERT

Specialist project partner enables efficient pharma application delivery

When installing a new pharmaceutical manufacturing process, the design and implementation of hygienic fluid control systems is integral to performance. When installing a new pharmaceutical manufacturing process, the design and implementation of hygienic fluid control systems is integral to performance. Separate procurement, delivery and commissioning suppliers can lead to a complex approach to project management. Alternatively, a specialist project partner, such as Bürkert Fluid Control Systems, can help resolve inefficiencies and provide the necessary expertise across mechanical, electrical and control automation aspects. Damien Moran, Bürkert’s Field Segment Manager for the hygienic & pharmaceutical sector, discusses the benefits of the combined project management approach. A pharmaceutical manufacturing system project, typically managed by an engineering design consultant, often has to specify, procure, commission and support

PECM Issue 54

automation, valve and instrumentation component packages, as well as systems that span a variety of expertise. This ranges from automation, including control panels and pneumatic valve islands, to electrical and instrumentation, such as flow meters, sensors and electro-pneumatically actuated valves, to mechanical components, including manually operated valves. The end user might specify from an authorised supplier list, and the system integrator may suggest preferred brands. However, the design consultant has the responsibility to select fluid control components that integrate effectively, not only to ensure an optimised process but also to maximise efficiency of commissioning and reliability of operation in the field. From fieldbus communications to certification approvals, the design consultant needs to handle the challenges associated

with the integration of diverse brands for the automation, electrical and mechanical areas of a pharma project. Reasons for selecting multiple brands could range from cost to individual component preference, however this approach requires greater resources in management and coordination. Alternatively, the design consultant can work with a valve and instrumentation partner that assures effective integration of components across all areas. Such a partner can also provide project management and support from start to finish, including ongoing field support.

FLUIDIC DESIGN EXPERTISE This starts with a design consultation and is potentially the area of greatest benefit to the overall effectiveness of a project as it provides the opportunity to check and optimise the system design using input from specialists in hygienic fluid control solutions. In Bürkert’s case, typical examples

nature of approvals for the pharmaceutical sector, it’s vital that a project partner has the knowledge and experience to advise on the requirements of individual products, as well as if and how those approvals are met.

SUPPORT IN COMMISSIONING – AND BEYOND

A specialist project partner, such as Bürkert can help resolve inefficiencies and provide the necessary expertise across mechanical, electrical and control automation aspects. of providing design consultation and designing customised solutions include combining individual valves into a single, multi-port block valve solution to reduce the overall footprint, maintenance requirements and costs. System performance can be improved by minimising areas of dead volume with a manipulated drainable design alternative. In terms of automation, design advice can be provided on automation concepts such as centralised and decentralised control through to integration of digital communication protocols and the information/diagnostics which can be communicated. Crucial to the design phase is the integration of valve and instrumentation models, into the piping and instrumentation diagram (P&ID) in order to create a full 3D model of the plant. This requires 3D CAD STEP files of all components that the designer can import into their plant model. A project partner like Bürkert will make these models available for simple and free access, downloadable from a website or provided directly. Useful input to design plans can also include a virtual fluidic simulator model that demonstrates a proof of concept. This can be used to resolve design queries and helps to qualify system performance preinstallation and create a more efficient roll out long term.

A key to design and project management includes ensuring that all required documentation, including certificates and approvals, is available. are international, based for example around a UK design consultant with various OEM’s and Contractors from around the world. These are supported by Bürkert’s international network of pharmaceutical project managers that enable easy communication for global projects and installations. A key to design and project management includes ensuring that all required documentation, including certificates and approvals, is available. Due to the critical

During project installation, physical space is typically at a premium. Scheduled delivery of components staggered to match the project timeline is therefore important. While working with several individual suppliers can make this more of a challenge, a single project partner can efficiently manage this process. Deliveries need to include palletising with storage designations for specific areas of an end user’s plant, as well as customised tagging, labelling and packaging for easy identification in a potentially crowded installation environment. While the engineering consultant tends to rely on an installer, technical support in set up may also be required, usually for electrical or automated aspects, such as a valve island or control valve commissioning. Providing this assurance alongside the handover of the project to the end user, as well as offering additional field support, is not only of practical value but also provides peace of mind. To optimise hygienic pharmaceutical fluid control system design and implementation, the optimal approach is holistic project management, as opposed to treating the separate components as procurement commodities. This is particularly the case for systems that involve higher degrees of electrical and automation complexity. Delivering the successful integration of mechanical, electrical and automation packages is essential, and the support of a pharmaceutical specialist project partner throughout a project will ensure a more efficient process delivery as well as an optimised outcome for the end user.

GLOBAL EXPERTISE & COLLABORATION Implementing the design requires careful and effective project management based on technical competence as well as commitment in support throughout, particularly to overcome the challenges presented in the real world. Bürkert’s model includes a local account manager plus the support of a dedicated pharmaceutical sector specialist, with direct access to a central Hygienic Competence team that coordinates global expertise. Many projects For further information, please visit www.burkert.co.uk Issue 54 PECM

EDITOR’S CHOICE

A TRUE WARRANTY WILKINSON STAR

JASIC 5 Year Warranty Charter on all models There is no compromise on the quality of JASIC equipment..such is our confidence in this technology we can offer an unparalleled 5 year ‘true’ warranty on all models. Jasic’s manufacturing site is over 80,000m2 and is arguably the largest and most modern inverter manufacturing base in China.

team of technicians in our JASIC Technology Centre. • We have the facility to test products extensively on load banks and can validate machines to certification requirements.

How do Wilkinson Star provide such an industry leading product guarantee?

EQUIPMENT QUALITY WE ARE SERIOUS ABOUT PRODUCT QUALITY. SOUND PERFORMANCE AND RELIABILITY IS WHAT YOU CAN EXPECT FROM JASIC PRODUCTS • The manufacturer has invested millions of dollars into cutting edge integrated test laboratories on site – JASIC undergoes 42 individual tests to meet high quality standard.

• If required, Wilkinson Star will arrange at its expense to collect and return your JASIC product to carry out service or repair in our workshops

• Jasic’s 4 centre strong R & D facilities has been ranked as the most progressive facility along with being the first welding laboratory awarded UA certification by China from TUV Rhineland.

BE VIGILANT WHEN PURCHASING EQUIPMENT WITH EXTENDED WARRANTY

UNPARALLELED AFTER SALES SUPPORT

JASIC’s warranty is a true 5 years; this means a problem at 6 months, 3 years or 4 years 11 months is treated with the same level of care.

NO OTHER DISTRIBUTOR CAN MATCH US ON THE LEVEL OF SERVICE FACILITY INVESTMENT MADE IN THE UK • Wilkinson have 50 years’ experience in servicing welding equipment. Our state of the art service workshop facility and our 16 strong after sales service team offer the most recognised technical support in the welding industry. All equipment is fully supported by Wilkinson Star trained technicians. • No other UK wholesaler can repair inverter boards to component level. At Wilkinson Star we have a dedicated

WITH JASIC 5 MEANS 5

CUSTOMER CONFIDENCE CARE IS OUR BYWORD AND YOUR PRODUCTIVITY IS OUR PRIORITY • We provide a dedicated technical support line which you can call for any technical support queries

No extensions. No additional costs…… just 60 rolling months of product peace of mind ALL YOU NEED TO DO IS REGISTER YOUR PURCHASE AT JASIC.CO.UK FOR 5 YEARS PEACE OF MIND – IT’S REALLY THAT SIMPLE

• If on site support is needed we provide this through our highly trained technicians who cover the country • We can also interchange power sources to keep you up and running

For further information, please visit www.jasic.co.uk

PECM Issue 54

EDITOR’S CHOICE

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Industry award for Pentagon Plastics The Pentagon Plastics Group is celebrating having won a prestigious Plastics Industry Award for Best Training and Development Programme Winners of the Plastics Industry Awards 2021 awards were announced 2nd December by comedian Simon Evans at a black-tie gala evening, live streamed from the Waldorf Hilton in London. Pentagon were finalists in four of the seventeen award categories and were delighted to come away winners for this award, recognising the strong focus on staff wellbeing and mental

health centred training that the company has in place. Paul Edwards, Managing Director of Pentagon says ‘’ the event was up to its usual high standard, and it was pleasure to see so many familiar faces celebrating the industries achievements. It is a great accolade to be amongst the winners on the night and great to share with our dedicated team. Our staff are the back bone of the business and their wellbeing is paramount especially at difficult times.‘’

www.pentagonplastics.co.uk

Issue 54 PECM

EDITOR’S CHOICE

CABLE INNOVATION HEATSENSE CABLES

Specialist High-Performance thermocouple and signal cable manufacturer continues to expand during lockdown CAPABILITIES

Heatsense Cables is the UK’s leading specialist high performance thermocouple and signal cable manufacturer. The company is highly customer focussed and offers a bespoke technical design and manufacturing service, rapid response times, short lead times, low MOQ’s and competitive pricing. The company is a technology leader in fluoropolymer extrusion, high performance taping and cable wrapping. Related processes include cover sintering, colouring, etching and the application of various specialist coatings. The range covers cables that operate in extreme environments; cables resistant to flame, oils & chemicals and which operate in ultra-high vacuum, cryogenic and high radiation environments.

INSULATION & BRAIDING EXPERTS

Insulation materials include; PFA, FEP, PTFE, ETFE, EFGLAS, SILICONE, PE, PU, PVC, Taped & Sintered PTFE, Polyimide, Aramid, PTFE impregnated yarns and Mica. Braiding materials include glass, quartz, ceramic fibre and other specialist yarns and various metals.

PRODUCTS

The company manufactures a broad range of cables including; thermocouple cables, RTD cables & PRT wires, sensor wires & cables, cryogenic cables, glass, quartz, ceramic fibre and pure nickel cables, the INTEMP® Range (250°C - 1250°C), radiation resistant cables, equipment wires & cables, high voltage cables, multicore cables, micro wires & cables, micro-coaxial cables, high-flex braided cables and PTFE yarns & threads. To support these activities Heatsense has its own specialist thermocouple calibration facilities and cable testing laboratory. Markets include, aerospace, nuclear, automotive,, medical, R&D, oil & gas and general industry. The company offers a range of approvals which meet internationally recognised specifications.

EXPANSION

Heatsense remained extremely active during the COVID lockdown period. Over the course of the last twelve months Heatsense acquired plant & equipment, including 16 additional high speed yarn braiders, a PTFE Paste Extrusion Line, a horizontal twin headed taping line, an additional corona etcher and refurbished and upgraded a number of manufacturing lines. The company also upgraded its internal manufacturing systems and ‘went live’ on a new fully integrated ERP system. The company continually strives to broaden its manufacturing capabilities

and improve efficiencies. The company continues to develop its digital strategy encompassing shopfloor data capture, ERP, CRM and machine automation. Heatsense is ISO9001:2015 and ISO14001:2015 Accredited and has F4N Status (Fit for Nuclear), awarded by the Nuclear Advanced Manufacturing Research Centre. The company is in the process of working towards AS9100D:2016 Accreditation and expects to be accredited by the end of this year. T: +44 (0) 1706 767070 W: www.heatsensecables.co.uk

For further information, please visit www.heatsensecables.co.uk

PECM Issue 54

The UK’s leading specialist high-performance thermocouple and signal cable manufacturer The company is a technology leader in fluoropolymer extrusion, high-performance taping and cable wrapping. Related processes include cover sintering, colouring, etching and the application of various specialist coatings. The range covers cables that are resistant to flame, oils and chemicals and which operate in ultra-high vacuum, cryogenic and high radiation environments.

INSULATION & BRAIDING EXPERTS PFA, FEP, PTFE, ETFE, EFGLAS, SILICONE, PE, PU, PVC, Taped & Sintered PTFE, Polyimide & Aramid Yarns, PTFE impregnated yarns and Mica. Braiding materials include glass, quartz, ceramic fibres and other specialist yarns.

MARKET SPECIALISTS

Automotive

Aerospace

Nuclear

Medical

Industrial

Research

PARTNERSHIP BUILDERS Advanced technical design & bespoke manufacturing service • Rapid response times

• Service international partners

• Short lead times

• Competitive pricing

• Based in the UK

• Low MOQ’s

*Registered owner of the world-renowned INTEMP trademark

Find us online: www.heatsensecables.co.uk or call: (+44) 01706 767070

EDITOR’S CHOICE

RELIABLE PUMP SOLUTIONS NORTH RIDGE PUMPS

Why a waste water sampling company chose our low maintenance wastewater transfer pumps WASTEWATER COMPLIANCE MONITORING

low skilled staff are available to perform urgent repairs.

All factories worldwide produce wastewater in some form. Whether it be from the washing of fruit and vegetables, washdown or rinsing of machines, cooling, or commissioning of equipment. It is the responsibility of the owners and staff to follow guidelines set out to protect people and the environment. Due to increasing water scarcity, the requirements for trade effluent discharge consent and rising cost of trade effluent disposal, plant owners are seeking ways to reduce the cost of wastewater disposal, monitor waste output and how it can be reduced. Sampling waste also allows operators to detect process leaks and trace its origin early before there are large losses in revenue. For example, it is possible for high value process liquids such as chemicals, juices, milk, or colourings to enter waste flows through valve leaks, pipework leaks or overflowing of vessels. Detecting this early and reacting not only protects the environment but also protects profits, a big incentive to regularly monitor discharge. It can be difficult to accurately select a pump for these applications as contaminants are unknown, sometimes forming viscous abrasive sludges or leading to high amounts of dry solids content therefore causing clogging or dry running.

CONTINUOUS REMOTE WASTEWATER MONITORING DESIGN A customer contacted us requiring sampling pumps for 24/7 monitoring across 15 different sites in the UK. They sample wastewater and had experienced issues with other pump technologies due to low water levels causing dry running. In addition to this, there are other complications such as fluctuating inlet

Being simple to maintain does not detract from their dependability and robustness, the absence of mechanical seals allows the pump to run dry indefinitely without damage. Operating at low speeds with the peristalsis pumping action facilitates self-priming and the handling of viscous fluids without issues. As the unit can run dry it also guarantees sample quality as the pump can be completely emptied of fluid before the next sample is taken preventing cross contamination.

pressures and unpredictable solid ingress including twigs, grass, and mud. The client preferred a low maintenance and reliable pump solution due to the remote location of the pumps. They required the units to self-prime, handle solids without clogging and be quick and low cost to maintain in the event of a failure. The units operate at around 500L/ hr at low pressures and are controlled remotely across the various testing locations, while away from site they need to be able to alter the speed, monitor the pump condition and reverse the flow in the event of clogging.

OUR LOW MAINTENANCE, CONTINUOUS SAMPLING PUMPS We specified 14 qty AMP 16 peristaltic pumps for this project known for their consistent reliability in slurry, sludge and wastewater applications while also being simple and cost effective to maintain. Peristaltic pumps are simple in design as there is only one wearing internal part, the hose. This is easily and quickly replaced without the requirement of special training or tools; this is an excellent benefit for 24/7 remote applications such as this where excess amounts of downtime cannot be tolerated and where often only

PERISTALTIC PUMP BENEFITS OVER TRADITIONAL POSITIVE DISPLACEMENT PUMPS The absence of valves and seals means that solids up to the size of the internal diameter of the hose can be passed without clogging. In the unlikely event of clogging, the unit is reversible meaning the pump can be unclogged by simply reversing the flow, another big benefit for this customer remotely operating across so many sites. Peristaltic pumps have all the benefits of positive displacement pumps with few of the weaknesses. Their operation is slip free meaning they can handle both thin and viscous fluids without loss of efficiency, which can be experienced in other pump designs. We fitted the pumps with hose leakage detectors which sends a signal to a control panel if the internal hose ruptures enabling engineers to perform maintenance quickly. The modern roller design increases efficiency and reduces power consumption by up to 30% compared to other traditional peristaltic pump designs, this also leads to increased hose life and even with 24/7 operation the sites can expect years of trouble-free operation with maintenance and lubrication intervals as far as 12 months apart.

For further information, please visit www.northridgepumps.com

PECM Issue 54

We’re pump specialists, so you don’t need to be

Chemical Pumps Engineered for Your Process Optimise performance with specialist support

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EDITOR’S CHOICE

Helping customers through their manufacturing journey Innovation in product design is at the forefront of 3M technology and FineCal has worked closely with 3M for over 50 years. Helping our customers through their manufacturing journey by providing technical tape and adhesive solutions to a range of bonding applications has enhanced our reputation as a leading partner with 3M. We work with both 3M and customer design teams so that we understand the process and application, which ensures we offer the right solution. With manufacturing technology advancements and a wide range of material options, it often means that tape and adhesive

PECM Issue 54

can successfully replace mechanical fixings, giving the customer numerous benefits including fewer stress points, no structural weaknesses & the ability to withstand movement through thermal expansion and contraction. We are exhibiting some of the latest technologies on our stand K250 at the forthcoming Southern Manufacturing Show. Come and speak to us about how tapes and adhesives can help your manufacturing process. sales@finecal.co.uk

www,finecal.co.uk

EDITOR’S CHOICE

HRS meets tight spec for dairy heat exchanger HRS Heat Exchangers has met a challenging brief to supply a client in Australia with a compact yet efficient heat exchanger to process viscous dairy products. Burra Foods is a leading Australian dairy ingredient processor, producing valueadded dairy products for the global food manufacturing market. An upgrade at their processing plant in Korumburra in the State of Victoria necessitated the use of a heat exchanger to warm frozen milk products, but existing building and infrastructure meant that the available space was severely limited. The line in question produces skimmed milk concentrate and cream from frozen concentrates which are then thermalised and cooled to ambient processing temperatures. The required heat exchangers needed to raise the temperature of the product from -5°C to 18°C prior to the final heater, which includes melting the frozen product. After this the product is then cooled from 10°C to 5°C in the final cooler. Due to the consistency of the skimmed milk concentrate and cream the product is quite viscous, so the heat exchanger needed to resist fouling and provide good heat transfer performance, while also integrating with the Plate Heat Exchangers used in the process in a very limited footprint.

suppliers couldn’t match HRS’s offering in terms of tubular heat exchangers and the level of detail provided. Once we placed the order, there was a slight delay due to Covid, but HRS managed to produce it as a rush order and the installation and commissioning was really smooth. In fact, they were able to accommodate a change to the process design partway through installation and make some improvements on the fly, which is great for a nimble and flexible food and beverage business like ourselves. The completed thermaliser raises the temperature of the product from -5°C to 18°C prior to the final heater The solution was an HRS MI Series corrugated tube heat exchanger which provided the necessary heating and cooling requirements in the tight space available and also resulting in a small pressure drop, another important consideration for this installation. Following an initial enquiry at the end of 2019, the unit was installed in mid-2020, and has exceeded performance expectations since final commissioning, with a production capacity of 5,000 kg of product per hour. Stuart Shattock, Process Engineering Manager at Burra Foods comments: “Other

“There are two parts to the unit: the heater and the cooler. The heater has performed well and done exactly what we expected, while the cooler has actually done more than we expected. Overall, we are very happy with the product and the output from it.” Chris Little, HRS Heat Exchangers’ Australian Director, adds: “HRS’s corrugated tube heat exchanger technology was required in order to prevent fouling from the thick cream element of the product. The requirement for a heat exchanger with a small physical footprint meant that coming up with the final design was a challenge, but our engineering team rose to the occasion and provided a reliable solution which meets all of Burra Foods’ needs.”

www.hrs-heatexchangers.com

HRS Heat Exchangers operates at the forefront of thermal technology, offering innovative and effective heat transfer products worldwide, focusing on managing energy efﬁciently. Pasteurisation Sterilisation Heating/Cooling Evaporation CIP/SIP Systems Process Skids

HRS Heat Exchangers +44 (0)1923 232 335 | info@uk.hrs-he.com www.hrs-heatexchangers.com

Issue 54 PECM

EDITOR’S CHOICE

DESIGNING WAVE SPRINGS TFC

Your questions answered The Juno space probe uses over 60 different springs to perform three major functions; to open the doors to the solar panels, to guarantee the doors remain latched during flight and to position the arms it uses to measure Jupiter’s structure. Of course, it’s not just in space probes where projects require springs with very specific requirements. Here Simon Ward, technical manager at leading supplier TFC, the leading supplier of Smalley wave springs, answers some questions about designing wave springs.

WHAT IS A WAVE SPRING? An alternative to the traditional coil spring, wave springs are produced from prehardened flat wire and formed to a precise diameter with a sinusoidal wave form. When loaded, this means that they can act like a spring by deflecting and providing a pre-load between two surfaces. Therefore, wave springs can be used to pre-load seals or bearings, absorb shock and compensate for dimensional variations and thermal tolerances.

HOW ARE WAVE SPRINGS MANUFACTURED? Wave springs are manufactured by coiling flat wire on edge, known as edgewinding. This process increases design flexibility and reduces the lead-time for bespoke designs. It also ensures that prototype batches are manufactured in the same way

as production parts, so any prototype or pre-production testing can be considered valuable production data.

manufacturers can consider a nested wave spring with multiple turns.

With edgewinding, only the required flat wire material is coiled, eliminating material waste. The circular-grain metallurgy also improves strength, and the cold rolling process causes metal grains to elongate and lock together, which provides good mechanical properties.

Wave springs are available in a vast number of diameters. The smallest off-the-shelf wave spring is typically around 5 mm and, at the other end, bespoke sizes can be manufactured up to about 3 m.

TFC’s engineers also use a No ToolingCost™ process, which reduces production times and allows any modifications at the prototype stage to be made quickly and easily. Therefore, this process can help provide an economical custom option in weeks, not months.

WHAT TYPES OF WAVE SPRINGS ARE THERE? There are five main types of wave springs, each with distinct features that determine spring performance under load. These include Crest-to-CrestTM wave springs, which have a multi-turn flat wire design and are suitable for low-medium forces. For low deflections, you can use overlap and gaptype wave springs, whereas Nested and Wavo® springs are typically used for higher forces. Finally, linear springs are formed in a straight line and are another in the wave spring family.

CAN I CHANGE THE SPRING RATE? You can change the thickness of your wire and the wave form to achieve the required spring rate for any given application. Most wave springs are manufactured using carbon spring steel or 17-7 PH as a standard material, but the choice is up to you.

Comparator Angle Yellow

You can also alter the number of waves per turn and the number of turns. For instance, if you need a light duty spring for a smaller application, you can use thin wire or remove waves from your design. Single turns are best suited for applications with low to medium forces. For high force and precision,

WHAT SIZES ARE AVAILABLE?

If a designer can’t find an off-the-shelf size that suits their application, they can order a custom solution that meets their exact requirements.

WHAT MATERIALS CAN I USE? There are several options and your choice is often determined by the required temperature and corrosion resistance. Common materials include 302 and 316 stainless steel, which can withstand temperatures of up to 200 degrees Celsius. For applications with elevated temperatures, 17-7 Ph/C stainless steel has a maximum recommended temperature of 343 degrees Celsius. For extreme low temperatures, like those found in cryogenic systems, 300 series stainless steels or Nickel alloys are generally preferred. Corrosion can also cause springs to fail, so designers will consider whether the environment is corrosive before specifying a material. 316 stainless steel offers high corrosion resistance because of its molybdenum content and is often used in sea water applications. If the environment is highly corrosive, high performance alloys like Inconel and Elgiloy are specifically designed for such a surrounding. When designing a wave spring, TFC accounts for dimensional constraints, the desired load/deflection characteristics, cycle life demand and operating environments and temperatures. Each of these factors will determine your choice of materials and, therefore, the final design of the spring. TFC’s engineers are on hand to design custom wave springs for all applications. Visit https://www.tfc.eu.com/ or call 01435 866011 to speak to a member of our design team, who will gladly work with you.

For further information, please visit www.tfc.eu.com

PECM Issue 54

EDITOR’S CHOICE

INTRODUCING GRECON GRECON LTD

How GreCon can help you return towards a new normal GreCon makes people and places safer and enables the ‘smart factory’ as the leading provider of innovative industrial fire prevention and process measurement solutions. GreCon Limited is located just outside of Newcastle upon Tyne and is a member of the Fagus-GreCon Group. With a wealth of experience as a global market leader, GreCon demonstrates a strong understanding of customer needs and provides turnkey solutions for a wide variety of industries including wood manufacturing, recycling, biomass, pharmaceutical, food, hygiene and more.

FIRE PREVENTION TO ENABLE UNINTERRUPTED PRODUCTION GreCon’s fire prevention technology protects industrial premises, process and people, detecting and extinguishing ignition sources in mechanical and pneumatic conveying systems, filters, dryers, silos and other production areas, making workplaces safer and enabling uninterrupted production.

ALWAYS AN EYE ON YOUR SAFETY PREPARING A RETURN Spark detectorFOR Grecon DLD 1/9 TOWARDS A NEW for the best detection NORMAL performance in any environment

GreCon has helped businesses across multiple industries as many return towards a new normal. The pandemic has meant that companies have taken advantage of GreCon Limited shut-down periods to optimise production Blaydon on Tyne NE21 4SQ processes, and GreCon has been on Phone:to 0191 414 7200 hand deal with enquiries and make Fax: 0191 414 7300 improvements. Managing Director Jonathan Email: sales@grecon.co.uk Hamill commented, “We’re available for www.grecon.co.uk exploratory discussions and happy to conduct no-obligation surveys. Utilising our know-how, we believe we can play a vital role in helping industry tackle the current challenge, to emerge stronger and more resilient.”

FIRE PREVENTION OR FIRE PROTECTION? The adage, ‘prevention is better than cure’ rings true. GreCon believes that early detection of ignition sources is critically important. Once a fire starts, the results can be catastrophic. When companies are not aware of GreCon’s technologies, they rely on more conventional fire protection systems, which do not always provide the best defence. Customers are particularly interested in the recently introduced DLD 1/9, which is a highly sensitive spark, ember and hot particle detector for protection against fire and explosion in industrial processes. Intelligent Detection Technology IDT® provides optimal detection performance for all ignition sources in any environment and enables the detector to distinguish between dangerous sparks and harmless ambient light.

ENABLING THE SMART FACTORY A comprehensive range of industrial process measurement solutions equips the ‘smart factory’, helping customers to improve product quality in their production processes, using proven German engineering to reduce raw material and energy costs, ultimately maximising operational efficiency.

CALL GRECON TODAY Today customers all over the world rely on GreCon. Please contact us and discuss how we can help: Email: sales@grecon.co.uk T: 0191 414 7200

For further information, please visit www.grecon.co.uk

EDITOR’S CHOICE

THE COMPETITIVE EDGE EXPROMET

How continuous improvement and diversification are keeping Expromet at the forefront of British manufacturing. Recent months have proved challenging for manufacturers, but many who survived have seized the opportunity to review and develop their businesses strategically to the benefit of their customers. Expromet Technologies Group, which provides precision engineering solutions to customers across a range of performance-critical industries, is exploring opportunities to fine-tune its processes to deliver additional value, expand in key market segments, and acquire additional capabilities to further strengthen its offering.

has been engaging with the government funded NMCL programme via consultancy partner Exelin to help identify further opportunities for improvement and to refine its strategy. Expromet is now working to deploy the same approach across all group companies.

Expromet’s success is built upon three strategic pillars: operational excellence, organic growth and acquisition; with continuous improvement embedded in its culture.

“The Expromet leadership team have a really clear vision for the future of the business and have developed a comprehensive strategic action plan and deployment approach to drive the desired changes” comments Charles Hill of Exelin. “Exelin is now working with Expromet to embed a tailored operational excellence model, focussed on supporting excellence through people, technology and process best practice. Expromet is now even better positioned to provide best in class technical solutions in the years ahead”.

OPERATIONAL EXCELLENCE

ORGANIC GROWTH

BUILDING ON SOLID FOUNDATIONS

Group companies Investacast, Haworth and Metaltech are renowned in their markets for high quality engineering. With a track record of applying lean manufacturing principles to improve systems and processes, Metaltech

Expromet Group companies have proved resilient to the impacts of the pandemic thanks to a diverse customer base, and strength across a variety of sectors. A key part of their strategy is to develop by

winning customers in new market sectors and further penetrating key sectors in which they already operate. Of strategic interest is the Clean Energy sector and, in order to support its efforts in this area, Expromet has been working alongside RTC North and RCG to participate in the Offshore Wind Growth Partnership WEST programme, which seeks to maximise the economic benefits of the UK’s world-leading position in offshore wind by delivering increased productivity and competitiveness across the supply chain. “We believe that participating in the programme will enable Expromet to gain a deeper understanding of the sector, how its current offering fits requirements and where to focus efforts to strengthen our value proposition. We are excited to be participating and have high hopes for growth in the Clean Energy sector.” says Expromet CEO, Alistair Schofield.

ACQUISITION Expromet’s goal is to be a fully integrated, leading-edge supplier of engineered solutions for customers on a global basis, and the Group is always looking for opportunities to extend its capabilities. “Our vision is to continue development and investment in areas that bring additional capabilities for the benefit of our customers” says Schofield. “Acquisitions, combined with our focus on operational excellence and investment across the Group, are setting the stage for the next phase of our development”

MANUFACTURING FOR THE FUTURE Continuous improvement and diversification remain key to maintaining a strong British manufacturing industry. The experience of Expromet shows that by building strategic collaboration and investing in people, processes and businesses, companies can continue to deliver excellent customer service. For more information please call +44 (0) 1271 866200, visit www.expromet.com or email enquiry@expromet.com.

PECM Issue 54

EDITOR’S CHOICE

DESIGN

Feasibility, Model, Create

DEVELOP

Processes, Tooling & Cost saving

MANUFACTURE Injection Moulding, Assembly & Quality Assured

The Visulex K55 fixed lens cameras from Lumiglas®

Cybertools has been delivering the highest standard of plastic injection mould tools and moulded parts for nearly 25 years. Our reputation for providing complete and innovative solutions for the plastic injection industry has established us as a key and trusted partner for large and small companies, around the world. Through our design, toolmaking and manufacturing capability we offer customers a comprehensive service from product conception to market.

Talk to us when considering your next project. Cybertools Ltd Unit 2 + 3 + 4, Watermill Ind Est, Aspenden Road, Buntingford Hertfordshire, SG9 9JS. Main Office: +44(0)1763 271211 www.cybertoolsltd.co.uk

Cold Weather Working With Snickers Workwear’s Sustainable Climate Control Continuous work in cold weather produces body heat and sweat. But when your rate of work slows, the sweat cools and you’ll start to feel cold and damp. The solution is Snickers Workwear’s body-mapping Mid-layer working clothes that deliver advanced ventilation to control and regulate the heat from your body. Made to last from sustainable fabrics such as micro fleece and recycled polyester, they’re great for both work and leisure activities. These garments insulate and keep heat around your body by effectively creating an air pocket inside your clothes. They complement Snickers Workwear’s FlexiWork Base-layer undergarments that combine sustainable animalfriendly Merino Wool with polyamide for warmth and ventilation. As well as the Top-layer or ‘outer shell’ AllroundWork and Flexiwork Weatherproof Jackets and Trousers that will keep you warm, dry and comfortable all day long. www.snickersworkwear.co.uk

PECM Issue 54

Visilume present our latest process surveillance & observation technology with the Visulex K55 fixed lens cameras from Lumiglas®. Available in both non-ex and ATEX approved specifications, the K55 is a PoE unit, meaning it is easy to install and start operating and can be viewed on a laptop or pc. This avoids a complex installation and less set up difficulty. Available in HD and 4K versions, it has a 2 MP camera unit and automatically adjusts

Ace shortlisted for BIFA award Ace by Cargo Overseas has been shortlisted for the prestigious BIFA – Specialist service award, to be announced in January. The award celebrates ACE as an innovative freight forwarder that offers value-added services to enhance their customers experience. The customs entry process can involve hours of manual data entry and form filling. Now, thanks to Cargo Overseas, ACE or Automated Customs Entry, businesses from across the globe can digitally navigate the complex customs entry process via their online portal. Here are some of its key features: Instant submission of customs declarations through an online portal | Simple and timely data capture | Live status of customs declarations updated directly from HMRC Notifications of actions required for clearances | Storage of customs documentation for ease of compliance | Searchable custom’s commodity codes database To find out more visit: www.cargo-overseas.co.uk

its aperture settings to maintain optimum view settings. Multiple picture viewing software is also available for systems comprising of 2 or more camera’s, with optional connectivity to mobile viewing via Apple or Android devices. Save time and money on regular process inspections and view real-time pictures with this easy to install technology. Email: sales@visilume.com Phone: +44 (0) 1457 865700 Web: www.visilume.com

Laboratory powder/liquid mixer from Silverson Machines Introducing the Silverson FMX5, a laboratory scale version of Silverson’s production scale powder/liquid mixer the Flashmix. The FMX5 operates on the same principle as its larger counterparts and provides an accurate and easy means of predicting the performance of the Flashmix in the laboratory, helping to streamline the scale-up process. The FMX5 has been tested on a wide range of powders, giving comparable results to the production scale Flashmix. These powders include gums (CMC, Guar, Xanthan), Carbopol, Bentonite and many others across a range of industries. The unit is suitable for small scale manufacturing and R&D work and is able to process higher viscosity mixes with a typical batch size of 10 litres. Contact details: Email: sales@silverson.co.uk Telephone: +44 (0) 1494 786331 Website: www.silverson.co.uk

AV N AI OW LA BL E

EDITOR’S CHOICE

www.pentagonplastics.co.uk

since 1849

All-in-one marking solution with touchscreen control • Pryor’s latest embedded software • 36V “all day” battery • Includes: 1x Bosch 36V batteries, 1x battery charger & mains charging cable (UK, USA, & EU options available) • Robust carry case for transport & storage

pryormarking.com

Issue 54 PECM

EDITOR’S CHOICE

SAVE SPACE, ENERGY & MONEY MICRONEL

Micronel reduce operating costs with decentralised compact dc blower solutions Micronel dc blowers save space, energy and money compared to other air sources such as bulky side channel blowers and compressed air systems. Saving energy not only conserves resources but is also good for the balance sheet. That is why machine and plant manufacturers as well as production companies rely on Micronel high-performance blowers in process control and automation applications. The reliable high-tech solutions enable new and more efficient application possibilities and promote independence in comparison with previous compressed air systems. Thanks to their very small compact sizes, Micronel blowers are suitable for decentralised installations and can be placed adjacent to the relevant process reducing pressure losses incurred in long air supply lines and allows flexible installation without the need to install or relocate air lines. Dynamic blower control allows air supply to be called up as on demand as required, increasing the efficiency of the application. Here is a simple example: compared to

a conventional Air-Knife compressed air application, with an annual consumption of 60000 m³ air volume, a Micronel Radial Blower U100H4 (pressure 165 hPa, flow volume 820 l/min) with a power consumption of 100 watts pays for itself in energy savings after only half a year.

and ease of use, M16 connector and has G¾ inch pipe threads for 32mm tight hose connections. The housing complies with protection class IP67 with connected suction and discharge ports. The 2 stage U100H4 can generate over 165 mBar (16,500 pascals) of pressure and achieve free blowing air flow over 900 litres per minute (54 metres cubed per hour) all from a very compact small size package of 107mm x 107mm x 118mm. With typical power consumption of 100 – 180 watts depending on working point they can pay for themselves in energy savings after only a few months. The performance and cost savings of the blowers is particularly evident in applications such as drying and cleaning processes, where high pressure and a considerable volume of air are constantly required.

Micronel blowers are also extremely advantageous in suction and extraction processes, such as pick & place processes or vacuum holding or conveying technology. A full range of accessories are also available including air knives, filters, and anti-vibration mountings. Micronel specialise in High Performance Blowers and Fans, their fan and blower products meet the needs of industries with special performance characteristics – Medical, Electronics Cooling, Personal Protection, Packaging, Gas Analysis, Laboratory, Transportation, Process Control and many more applications. Micronel offer customers the widest choice of standard ultra-slim fans, axial fans and high performance high pressure radial blowers from UK stock and provide technical design support for modified products and client specific designs.

The compact U100 dc blower family features a tough full aluminium IP67 housing, efficient brushless dc motor with integrated electronic driver for plug n run capability For further information, please visit www.micronel.co.uk

PECM Issue 54

Compressing air in a compressed air system requires a lot of power and results in continuous pressure losses during transport from the point of generation to the point of consumption − This makes compressed air one of the most expensive forms of energy of its kind. For this reason, Micronel‘s powerful compact blowers are becoming increasingly utilized in the market for pressure and vacuum applications.

I do my best work under pressure. Micronel Radial Blower U100H4 Power of pressure 18 000 Pa. Max. power consumption 240 W. In only a size of 100 x 100 x 138 mm.

MICRONEL MINIATURE FANS AND BLOWERS

Advantages of Micronel blowers • Compact design and flexible positioning at point of use • Extremely small sizes – Typically 50 mm diameter up to 100 mm x 100 mm square • Lower operating costs with higher efficiency • Work independently of existing compressed air systems • Robust aluminum housing for harsh industry conditions • Maintenance free and long lifetime • Quiet operation with optional silencer and accessories

Micronel UK Ltd. Unit 53, The Arches Industrial Estate Alma Road, Windsor, Berkshire SL4 3HY United Kingdom

Phone +44 1753 641 412 info@micronel.co.uk www.micronel.com

EDITOR’S CHOICE

MOTION REQUIREMENTS PORTESCAP

How to specify a motion solution for a wheeled robot For applications that require speed and efficiency of movement, wheeled robots can be advantageous compared to legged robots. Their simpler design can also mean lower cost and reduced maintenance. To achieve these benefits, the motion system that powers a wheeled robot must be carefully specified according to the application requirements and environment, taking into account durability, efficiency, and noise. Pradeep Deshmane, Principal Engineer Gearbox, R&D, Portescap, and Manoj Pujari, Lead Engineer – Product & Development, Portescap, discuss the motion requirements for wheeled robots. A major benefit of robots is their ability to complete tasks that may be difficult or hazardous for humans to perform. Many such applications rely on wheel-driven

PECM Issue 54

robots. From a manufacturers perspective they’re easier to design, build and program. For the user, providing the terrain is not heavily obstacle-strewn, wheeled robots can be faster, more efficient, and more resilient. As such, uses for wheeled robots range from pipeline inspection to healthcare environments and even domestic use. Integral to a wheeled robot is its motor and gearbox system. At a fundamental level, the system has to be compact and light weight and able to generate the required torque for movement across the specified environment. Frequently used in tough environments, they’ve also got to be highly durable. For many applications, whether military surveillance or in a hospital, noise emissions must also be minimal. Critically, wheeled robots also require high energy efficiency with a low current consumption.

For these reasons, coreless brushed or brushless DC motors coupled with compact planetary gearboxes are frequently specified. As the motion system is required to fit within a footprint of less than 40 mm diameter, mini motors and gearboxes are required. Despite the compact size, the gearbox output torque must typically handle 4 to 8 Nm at speeds between 50 to 150 rpm.

SPECIFYING THE MOTION SOLUTION To determine the specification, start by calculating the output torque required. This must factor in the desired acceleration, as well as wheel diameter and mass. Torque requirements necessary to ascend gradients or overcome obstacles must also be added to the equation and finally, friction and efficiency of travel should also be taken into account.

With a life expectancy of 1,000 hours, the motion system can withstand temperatures up to 125 °C. These results provide reliable, durable motion to a variety of wheeled robot applications.

SPECIALIST APPLICATION ENGINEERING Terrain can be a challenge for wheeled robots, particularly among rocky environments, sharp declines, or areas with low friction. While technology such as tracks with a differential drive and skid steer four-wheel drive are increasingly used, techniques to optimise existing motion solutions can also be deployed to increase durability, efficiency, and reduce noise.

Following calculation of the torque requirement, the wheels’ rotational speed can be determined, and appropriate selection of the motor and gearbox can then be made based on the output frequency. Typically, the higher the operating voltage, the higher the motor’s speed capability. While sufficient packaging space must be provided for the encoder, brake, motor and gearing, an important factor if the motor stack is enclosed is operating temperature and avoidance of overheating. Motor capacity and heat dissipation techniques may need to be considered in such circumstances to ensure reliability when the robot is deployed in the field.

For example, needle roller bearings can be introduced to increase durability and efficiency by avoiding scuffing failures and providing smooth rotation of planet gears. Ensuring the gearbox has the optimum teeth combination with lower torsional forces can also reduce noise, which can be improved with an advanced acoustic simulation to predict noise emission.

A major benefit of robots is their ability to complete tasks that may be difficult or hazardous for humans to perform.

To achieve the optimum motion system for a wheeled robot design, it’s crucial that it is specified according to analysis of the application requirements and the environment in which the robot will operate. Portescap’s engineers can provide a range of solutions for robotic motion, with engineers able to create customised designs for precise needs.

MOTION SOLUTION DEVELOPMENT FOR A WHEELED ROBOT Portescap recently provided the motion solution for a four-wheel drive robot. With two pairs of powered wheels, each pair turns in the same direction. It’s vital that the motion system controls both pairs to run at the same speed, otherwise overall robot speed will be reduced and steering won’t be aligned. Unlike differential steering that uses separately driven wheels, this four-wheel drive solution has a differential steering mechanism that requires only a single motor, which reduces footprint, energy use and cost. The solution was achieved using a Portescap Brushed DC 35 GLT motor and a planetary gearbox with a 99.8 total gearbox ratio. In a packaging of just 32 mm diameter and 115 mm in length, the gearbox output torque capacity reaches 8 Nm with an output speed of 80 rpm. For further information, please visit Web: www.portescap.com Issue 54 PECM

EDITOR’S CHOICE

Specialist Training for the Storage Tank Industry Live online, classroom or e-learning • • • •

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TankAssessor courses* 24-28 January 2022 – in English – live online 7-11 February 2022 – in Dutch – live online 28 March – 1 April 2022 – in French – classroom – Près de Paris, FR 4-8 April 2022 – in German – classroom – near Hanover, DE 25-29 April 2022 – in English – classroom – near London, UK 13-17 June 2022 – in Dutch – classroom – near Rotterdam, NL

TankInspector courses* 14-17 March 2022 – in English – live online 16-19 May 2022 – in English – classroom – near London, UK

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TankIntro courses 21-23 February 2022 – in English – live online 20-22 June 2022 – in English – classroom – near London, UK Storage Tanks e-learning On-demand – in English and in Dutch

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Good Practice Guidance for Electrical, Control and Cyber Security in Industrial Engineering • Practical guidance for everyday and irregular situations and tasks

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Management of ageing electrical assets Publication 227 Edition 1

To purchase or for more information, please visit www.eemua.org

PECM Issue 54

Production Parts or Prototypes to your door in 3 working days.

3DPRINTUK

Order 1 - 10,000 parts on demand.

ADDITIVE FOR MANUFACTURE

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Upload your design file for an instant quote.

Get 20% off your first order Use the discount code PECM2022 at checkout. Terms & Conditions apply. See our website for more information.

EDITOR’S CHOICE

SUPPLY CHAIN ISSUES CONTINUE 3DPRINT UK

Some thoughts on meeting the challenges head-on

By Nick Allen, Managing Director, 3DPRINTUK Many commentators have recently been discussing the supply chain issues that bedevil the world in the backdraft caused by the COVID-19 pandemic, and it seems as if these issues are likely to precipitate a sea change in the way that many companies do business.

and at the precise times required to run businesses efficiently. Lockdowns, almost at a stroke, destabilised this structure, which was further compounded by the almost farcical blockage of the Suez Canal earlier this year for six days. This series of events has left many companies more aware than ever that they are massively vulnerable to the vagaries of international supply chain problems.

Very early on in the pandemic, in the Spring of 2020, and during the almost global economic shutdown, the vulnerabilities of international supply chains were thrown into vivid relief. It became clear that very many businesses had become accustomed to and reliant on cheap international supply of goods and parts and components exactly in the quantities

As a result, conversations around this issue have changed direction. The balance between cheap international yet vulnerable supply chains versus more expensive domestic but more reliable supply chains is beginning to shift. Perhaps the number one priority is no longer cheapest is best, but rather the continuity of supply of products has equal if not greater importance.

PECM Issue 54

Today, the shift towards the latter priority is gathering even more momentum as the prices of goods from China are now rising significantly, eroding yet further the argument for cheap supply of goods. Like the rest of the world, China is struggling in the economic headwinds caused by the COVID-19 pandemic. Power supply issues and costs in China are spiralling (as elsewhere) and this has led to an unprecedented downturn in growth rates, higher inflation, and a general feeling of economic unease. So, the question left hanging in the air is: if their goods are no longer that cheap, why would anyone chase Chinese supply and expose themselves to international supply chain issues.

Perhaps the number one priority is no longer cheapest is best, but rather the continuity of supply of products has equal if not greater importance. At 3DPRINTUK, we see the effects of international supply chain disruption in a couple of ways, one somewhat indirect, and one very direct. First of all, indirectly, we are obviously working with 3D printing / additive manufacturing technologies, and these technologies play to the ability to localise supply. The nature of the technology means that companies can service the UK market and local customers faster, meaning a shift from mass manufacture in low-cost countries (which as we have seen are becoming increasingly less “low cost”) to domestic supply. In addition, as an “on-demand” production technology, 3D printing reduces the need to transport goods across countries and continents, having a massive impact on warehousing and logistical costs. All this also plays to the benefits of companies holding digital inventories. At 3DPRINTUK every client has a digital part directory within their account, the key is that 3D printing means that parts can be made on-demand and delivered to customers in any geography from anywhere in the world. Generally speaking, companies do not like to hold large volumes of physical stock. 3D printing of spare parts can cut costs, increase the functionality of parts, add a high degree of flexibility and responsiveness in service, and reduce risks. It also means that spare parts can be printed on demand and can be redesigned batch-to-batch without the need for any tooling. Digital inventory slashes the costs associated with having to hold high physical stocks levels of all spare parts, and also reduces the reliance on international supply chains, meaning spare parts can be printed locally in the numbers required.

the costs of injection moulded parts from China are increasing significantly, and also due to the fragile nature of international supply chains as discussed. As an agile technology that can economically supply low to medium volume runs of plastics parts, with a geometric complexity impossible through the use of conventional production technologies, 3D printing is seen as the answer to issues pertaining to cost and supply chain issues for a range of applications.

future. There are now a significant number of companies that have been routinely ordering from sources in China that are now waking up to the attractiveness of using additive manufacturing in the United Kingdom. This trend is reinforced when customers of 3DPRINTUK see how simple digital ordering and repeat ordering is these days, and also as they benefit from the scale of the AM machine infrastructure in-house which means that high levels of demand can be easily accommodated.

And finally, is this a temporary fix, a shortterm solution to issues in play today, or does this mark a shift in the way that companies will operate longer-term?

The lure of cheap supply will always be there, but pandemic-related supply chain issues have been so disruptive that companies will try to balance cost and security of supply moving forward. After all, pandemic-related health issues are only one — and a relatively uncommon — cause of supply chain uncertainty. The spectre of trade wars and international political and economic disputes is omni-present, and these will inevitably lead to a requirement for secure domestic supply moving forward.

The answer is probably somewhere in the middle. For certain, the pandemic has illuminated issues that have not to date been vigorously scrutinised, and many companies will no doubt stick with the use of domestic 3D printing services into the

Directly, 3DPRINTUK is noticing that a number of companies that previously sourced injection moulded parts from China are now looking for locally 3D printed plastic parts, due to the fact that For further information, please visit www.3dprint-uk.co.uk Issue 54 PECM

EDITOR’S CHOICE

46 Years’ Experience Supplying Mass, Water and Chemical Injection Flowmeters Worldwide Over the last 46 years, we’ve built a huge catalogue of products to suit your every need organised by flow ranges – from our standard range of flowmeters (popular in the UK, EU and US), to our bespoke range of customisable flowmeters that can be adjusted to suit to almost any flow application. Our Base Model Flow Meter Range is specifically designed for quick delivery and lowering costs. Our four standard chemical injection flow meters are the basis of

our full range. We have made the standard flow meters more accessible and you can buy directly through our shop today. Select the product below and you will be directed to our online shop. The range is ideally suited to low flow, high pressure services such as those found in chemical injection, hydraulics measurement and subsea.

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PECM Issue 54

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EDITOR’S CHOICE

HUCK FASTENERS STAR FASTENERS

Joint Slip, Side Slide and Vibration – Huck® Fasteners, combating the effects of vibration Why do threaded Fasteners experience self-loosening? There are quite a few reasons why they fail, but generally it’s that there isn’t sufficient clamp force present on the joint interface (where two or more parts interact) to movement between the bolt head or nut and the joint. Transversely applied alternating forces, also known as vibration, generates the most severe conditions for self-loosening. Firstly, the joining materials slip, the threaded fasteners friction is then reduced on the surface of the material it’s joining, then torque acting on the fastener coupled with the vibration (Jost Effect) results in self-loosening occurring. How can Huck® fasteners help? “Huck LockBolt® and structural blind fasteners are designed to provide permanent, vibrationresistant, superior-quality joining solutions for use in industrial applications. Huck fasteners offer relatively high tensile, shear and clamp properties they are suited to applications where the joints are integral to the structure. Offering a clean and safe alternative to welding and a more efficient fastening method than standard nuts and bolts, Huck fasteners offer benefits which other fastening methods cannot, including quick and easy installation, elimination of re-checking / replacement, and ultimately cost reductions.” Eliminating the effects of vibration. HuckBolts® are a two-piece fastening system made up of a Pin and Collar. Huck Lockbolt technology works on a different principle to regular bolting, where instead of a threaded nut, a cylindrical ‘collar’ with a smooth internal bore is used. The collar is placed over a pin with locking grooves that either follow the form of annular grooves or a special form helical thread. During installation this collar is ‘swaged’ permanently. Huck Structural Blind fastener range has excellent gap pull-out and high retained clamp. The tensile strength of structural blind fasteners differs to that of Lockbolt’s, as they form a blind side positive lock either

Huck® LockBolt Fastener Range

Huck® Blind Fastener Range

by bulbing or expanding of the sleeve. The sleeve, assisted by the permanently secured pin, therefore resists failure.

and oilfield equipment – some really challenging fastening applications!

Alternatives to welding and threaded fasteners. This joining process offers a number of significant advantages over regular bolting. The joint is maintenance free as once the collar is ‘swaged’, it will not loosen under vibration. This provides major savings in labour costs by eliminating the need to re-torque bolts periodically in order to ensure joint integrity. The major safety benefit is that the joint is guaranteed to maintain clamp and not become compromised over time. HuckBolts can be effectively used with virtually any metal, and dissimilar metals with dissimilar coefficients of thermal expansion present no problems. Varying material thicknesses in a joint are readily accommodated, and surface finishes are not damaged. Most importantly, HuckBolts are proven to hold up over years of service in demanding high-stress, high-vibration environments. Industries using HuckBolts include heavy-duty trucks, commercial vehicles, their chassis and trailers, rail track, crossings, railcar and locomotives, agricultural equipment and implements, aerospace, mining shaker screens and shaft construction, defence vehicles

Over the years the Huck Lockbolt fastener range has evolved. The traditional C6L® and C50L® Lockbolt has advanced to an innovative pintail-less design of the Huck BobTail®. It offers up to 10 times the fatigue strength of conventional nuts and bolts, and delivers ultimate strength, installation speed and vibration resistance. In addition, the pintail-less design of the BobTail means that there is a reduction in noise during installation, there is no waste through breaking of the pin and there is an improvement in corrosion resistance by eliminating the exposed surface resulting from the pintail break. Specialists in the supply of Huck Fasteners, Star Fasteners are proud to be the UK’s largest Huck fastener distributor. Working with a diverse range of end users and distributors from across a number of industries. Star Fasteners are also an accredited Huck tool service and repair centre; expert technical knowledge and a large tool hire fleet complements the service. For more information about Star Fasteners unique value-added services visit starfasteners.co.uk.

Tel: +44 (0)115 9324939 | email: sales@starfasteners.co.uk | starfasteners.co.uk

PECM Issue 54

UK's largest distributor

AUTHORISED HUCK TOOLING SALES, HIRE & REPAIR RIVETS,THREADED INSERTS

MAGNA-LOK® BOBTAIL®

PENTALOK

HUCKTAINER® C5OL®

MAGNA-GRIP® BOM®

·�· ·�· -

Traditionally Traditionally Innovative Innovative

EDITOR’S CHOICE

Total cable management solutions

Hands Free Access Control and Time & Attendance solutions in the Covid 19 era

Unitrunk is a leading manufacturer of innovative cable management solutions. Headquartered in Northern Ireland, with a second manufacturing facility in Warrington, and a network of 8 depots throughout the UK and Ireland, Unitrunk is well positioned to service projects of any size, spec or location. Our experienced team have been designing and manufacturing time-saving systems for over 60 years and are happy to create a bespoke solution for even the most challenging project.

While absolutely necessary to protect employees, PPE create major problems for some biometric devices used to authenticate people’s identity in line with the guidelines, when they enter restricted, dangerous or sensitive areas. Gloves for example, interfere with fingerprint readers and make it difficult to present access cards. In today’s COVID-19 era, no one wants to remove gloves and place their hands on a reader or key-pad previously used by scores if not hundreds of other people.

Unitrunk’s innovative range of time-saving products can be found on high profile projects across the globe, gaining specific expertise within the Data Centre, Infrastructure, Healthcare and Education sectors. Unitrunk.co.uk Sales@unitrunk.co.uk 028 9262 5100 – Head Office

There’s no need for employers to make a choice between their employees’ well-being and facility security and compliance. Learn more about our many solutions and how they are used for everything from access control to time and attendance and many other applications. www.aditech.co.uk

The Perfect Solution for Aseptic Control Valve Applications

Cold Weather Working With Snickers Workwear’s Sustainable Climate Control

The aseptic diaphragm globe control valve, GEMÜ 567 BioStar, is designed to control small volume dosing in the sterile/ aseptic applications. Using innovative sealing via GEMÜ PD (Plug Diaphragm) combines the advantages of proven diaphragm valve technology that guarantees a hermetic separation of medium from the actuator with excellent fluid control characteristics. With the PD design, a PTFE diaphragm has been developed that achieves the controllability of a globe valve and fulfils the strictest purity requirements. The separation of the area conveying the medium from the actuator is implemented through an FDA-compliant PTFE diaphragm, whilst control is effected via a parabolic plug. The benefits of the diaphragms and the angle valve body are associated with their effective cleanability and the cavity free geometry, which significantly reduces deadleg when compared to other valves. This makes this valve an excellent control valve for aseptic areas and a very wide range of control applications. For more information, please click here.

Continuous work in cold weather produces body heat and sweat. But when your rate of work slows, the sweat cools and you’ll start to feel cold and damp. The solution is Snickers Workwear’s body-mapping Midlayer working clothes that deliver advanced ventilation to control and regulate the heat from your body.

Tel: 01925 824044 Email: enquiries@gemu.co.uk Web: www.gemu.co.uk

PECM Issue 54

Made to last from sustainable fabrics such as micro fleece and recycled polyester, they’re great for both work and leisure activities. These garments insulate and keep heat around your body by effectively creating an air pocket inside your clothes. They complement Snickers Workwear’s FlexiWork Base-layer undergarments that combine sustainable animal-friendly Merino Wool with polyamide for warmth and ventilation. As well as the Top-layer or ‘outer shell’ AllroundWork and Flexiwork Weatherproof Jackets and Trousers that will keep you warm, dry and comfortable all day long.

www.snickersworkwear.co.uk

EDITOR’S CHOICE

Andrew Stuart Appointed to the IPLOCA Board of Directors Winn & Coales International Ltd are proud to announce that the Marketing & Sales Director of Winn & Coales (Denso) Ltd, Mr Andrew Stuart has been appointed to the IPLOCA Board of Directors. IPLOCA, the International Pipe Line & Offshore Contractors Association has members in more than 40 countries, and represents around 250 of the key players in the onshore and offshore pipeline construction industry worldwide. IPLOCA is governed by a volunteer board of directors made up of 25 owners and senior executives of major pipeline contractors and service companies. Mr Andrew Stuart joined the Winn & Coales International Group in 1990 at Denso South Africa (Pty) Ltd as a Production Manager in the factory. In 2015 he moved to the U.K. to take up the position of Export Sales Director for Europe, the Middle East, and Asia. On the 1st of January 2021, Mr Stuart was appointed as the Marketing & Sales Director of Winn & Coales (Denso) Ltd. Mr Stuart stated, “It is a privilege to be elected to the IPLOCA Board, I am looking forward to representing the Associate Members and contributing to this prestigious association over the next two years.” For more than 90 years, the Winn & Coales International Group of companies has been creating bespoke and off-the-shelf solutions that provide enduring protection against corrosion and chemical attack to buried and exposed pipes, valves, fittings, steelwork, marine structures, tanks, and concrete bunded areas. We would like to take this opportunity to wish Mr Stuart every success in his new appointment.

www.denso.net

Glasdon is ‘in its Element’ with GRP Housing Element™ GRP Housing incorporates modular panels to aid with flexibility and growth. Customers can choose from 10 standard sizes. Further customisation of the Element building is available with a choice of optional fittings. A vent or gland plate extends Element’s usage opportunities and a wide range of locking systems provide extra security and peace of mind for housing sensitive equipment. Element’s corrosion, vandal and weather resistant GRP panels feature a semi-gloss, light grey outer laminate, which is easy to maintain throughout its long service life. The inner laminate layer provides flame retardancy. Delivered fully assembled and ready for anchoring into position with self-tapping masonry bolts, Element offers optimum flexibility for your application. Glasdon UK Limited E-mail: enquiries@glasdon-uk.co.uk Website: www.glasdon.com

New analysis: mass robot potential for UK manufacturing SMEs in next 3 years Robot technologies that were considered experimental a few years ago, are now commercially viable for small and medium sized enterprises (SME’s) in the manufacturing sector, according to a recent analysis from HowToRobot.com. The study estimates that robots will be a feasible option for more than 50% of SMEs within the next three years due to a global trend towards “proven robotics” which has reduced the cost and complexity of implementing robots. HowToRobot.com’s analysis further revealed that knowledge of robot technologies is still very limited, and that only 1 in 5 SMEs conduct proper market research prior to investing in robotics. However HowToRobot.com is seeing an increasing trend of companies sourcing robots and related services from the fast-growing global market through digital marketplaces. www.howtorobot.com

Issue 54 PECM

EDITOR’S CHOICE

GENERATIONS OF KNOWLEDGE GRAYSON THERMAL SYSTEMS

Grayson sets its sights on electric dreams after £8m sales and technology boost One of the UK’s leading designers and manufacturers of cooling and HVAC products to the transport sector has sealed a string of new contract wins that has seen it take sales past pre-Covid levels. Birmingham-based Grayson Thermal Systems, which was founded in 1978 by current chairman Graham Hateley, has bounced back from the pandemic after securing more than £8m of orders from customers including ABB, Solaris, Skoda and Wrightbus. The company’s ‘generations of knowledge’ has been pivotal to this growth, with its new innovative Battery Thermal Management System (BTMS) proving extremely popular with its core bus and coach market, as well as recent expansion into off highway, commercial vehicle and rail sectors. Group turnover has now risen to £32m and more than 40 new jobs have already been created, with another twelve positions now available across engineering, operations and administration. “Like many manufacturers, Covid-19 caused a fair bit of disruption to day-to-day activities and a temporary drop in sales, but what it did give us was the opportunity to accelerate new innovations, focus on product R&D and improve our manufacturing capabilities at our three sites in Birmingham,” explained Matt Hateley, European Sales Manager at Grayson Thermal Systems. “Our customers were also keen to spend some of their downtime exploring new thermal management solutions for their vehicle range and this action is definitely paying off with 25% growth since pandemic restrictions eased in early 2021, with a £multimillion pipeline of opportunities to take advantage of in 2022 and beyond.” He continued: “With COP26 still fresh in the mind, zero emission mobility is on everyone’s minds and how we can ‘heat and cool’ electric vehicles in an energy efficient and

cost-effective way are two questions we believe we already have the answers to. This includes driveline components, such as batteries, electric motors, hydrogen fuel cells and HVAC systems for passengers and drivers. “We had products developed and installed on a number of vehicles being showcased at COP26, including the Hydroflex train launched by Porterbrook, the UK’s largest owner of rail rolling stock.” Grayson Thermal Systems, which serves 280 customers in more than 32 countries across the globe, has recently launched its third generation Battery Thermal Management System. This ‘plug and play’ technology helps to regulate the temperature of electric vehicle batteries, providing optimum temperature control that is critical to their function and operational life, not to mention reducing overall vehicle life costs. Developed at the firm’s R&D facility, the modular deigned BTMS can be specified to deliver active cooling, passive cooling and heating, with all of the hardware, pump, condenser, fan and compressor packaged neatly into one compact unit. The product is offered in two options; the standard BTMS can be used in up to 45°C

ambient, whilst the high ambient BTMS is suitable for up to 50°C and can be packaged in a number of locations on the vehicle, including rooftop or into the chassis/body.” Matt went on to add: “We initially developed BTMS technology in 2015, but our knowledge and learnings over the years have allowed us to create modular systems that meet our clients’ desire to accelerate the change to zero emission technology. “Our R&D team has worked to optimise weight and performance with our fine-tuned GEN3 BTMS so that it would deliver the performance required for use in bus and coach, off-highway and commercial vehicles. We have also focused heavily on developing bespoke BTMS units for the rail sector.” He concluded: “The latter is a new market for our business, but we have a strong order book and pipeline from train OEMs. As the electric and hydrogen revolution starts to gather pace in rail, our products will deliver efficient operation of the train throughout the life of the rolling stock” Grayson Thermal Systems will be flying to Stuttgart this week in a bid to showcase its Battery Thermal Management System and other associated technology at the Battery Show Europe 2021 (November 30th – 2nd December). The firm will be on Booth 6-650.

For further information, please visit www.graysonts.com or follow @graysonts on twitter

PECM Issue 54

EDITOR’S CHOICE

Linear Rotary Motors As a leader in the development of high performance linear motors, LinMot have in the last few years pioneered combined Linear and Rotary motors. These provide independently controlled linear and rotary motions on one shaft with great advantages for Capping, Screwing and Assembly applications. The growing PR01 Linear Rotary family of motors has now been extended to the new PR02 compact version which is available in 3 size ranges, with extra features such as optional torque and force sensing and built-in mass compensation in case of power-loss using their

unique MagSpring® technology. Quin Systems, exclusive UK suppliers of LinMot linear motors for over 25 years, can help you match and size this new range to any specific capping or assembly application you have. Using the Linmot Designer App, your torque, mass and cycle time requirements can be used to calculate the most suitable match.

www.quin.co.uk/linmot

High Speed Capping Caps on bottles need to be applied quickly, accurately and in a repeatable manner with feedback if there are any problems. On-the-fly process optimisation is achieved by altering specific parameters such as torque, force, speed, and position. Using the PR02 eliminates the need for compensation springs and couplings and torque clutches.

PRODUCT ASSEMBLY The tightening of screws and assembly of products are required in almost everything that is manufactured. Now though, higher tolerances and greater feedback is needed in a modern production process. Using the LinMot PR02, high-speed assembly can be achieved while giving feedback on screw thread quality, length and torque accuracy better than 1%. This level of continuous monitoring of both linear and

The innovative Linmot Linear motor combined with a high stiffness linear guide provide high-speed and energy-efficient performance in a clean design.

rotary axes is a huge step up in control and quality from using more conventional clutch and pneumatic methods combined with simpler motor control. For more information, please contact Quin Systems, the LinMot distributor for UK & Ireland on 0118 977 1077 or sales@quin.co.uk.

www.quin.co.uk/linmot

Direct mounting of the load with absorption of

sales@quin.co.uk

Issue 54 PECM

EDITOR’S CHOICE

AN INVISIBLE HAZARD MUELLER ELECTRIC

Static Electricity and grounding in the industrial workplace MOVEMENT

Static electricity refers to the presence of a non-neutral electric charge. Static electricity can be created when two objects of different material come into frictional contact with each other, resulting in the migration of electrons, known as the triboelectric effect. The difference in charge between the two objects is referred to as the potential difference or voltage. The more negatively charged object will want to disperse its excess electrons to a more positively charged object and thus equalise the charge between the objects.

STATIC ELECTRICITY HAZARDS IN INDUSTRIAL ENVIRONMENTS Should two objects having a different electrical potential be placed in close enough proximity to each other, and if the difference in voltage is sufficiently high, a discharge of electrons, commonly known as a spark, can occur. This discharge equalizes the potential between the two objects in the same way as if they were connected together by a wire. Not only can sparks pose a serious risk of fires and explosions where ignition of flammable chemicals, fuels, or other materials is possible, there is also the risk of explosion in environments where there is lot of dust or fine powder, such as flour mills. Static hazards can be minimised by taking appropriate safety measures to control accumulation of static charges. One of the most important ways to control electrostatic build-up is by properly bonding and grounding equipment and containers. The majority of electrostatic build-up in industrial environments is the result of operations which involve friction such as: • Powder or liquids flowing through pipes, hoses, valves, etc. • Blending or mixing. • Spraying or coating. • Filling operations. • Conveyor systems.

PECM Issue 54

Mueller Electric grounding assembly bonding the drum to adjacent equipment.

PIPING SYSTEMS, FILLING OPERATIONS AND FLUID TRANSIT Static electricity is generated when a low conductivity liquid such as oil or fuel flows in a non-conductive pipe. This is especially dangerous when filling or discharging tankers with flammable liquids. A negative charge accumulates on the pipe wall, whilst a positive charge is carried away by the liquid. The nonconductive pipe cannot dissipate the electrostatic charge. Should flammable air be present inside the pipe, it can be ignited by a discharge, typically near the end of the fill pipe.

SPRAYING AND COATING OPERATIONS The coatings industry uses electrostatic charges to apply substances such as paint and powder coatings to surfaces. This process is commonly used in the painting of cars and appliances. The spray gun adds a positive charge to the paint or powder, whilst the part to be painted has been grounded. The grounded part attracts the charged particles, resulting in an even coating with minimal waste. Proper grounding in this application is of utmost importance, as the generated charge can cause sparking and ignition. If the substrate is not effectively grounded, ignition can occur at the spray gun, setting fire to the highly charged jet of particles.

Whenever two materials make contact and separate, an exchange of electrons takes place. This includes when a person is walking or moving. Arms rubbing against clothing and shoes in contact with the floors surface can generate an electrostatic charge which accumulates in the body. This is called ‘walking body voltage’. The second that person touches an object, any potential difference between the persons body and the object will be discharged.

STATIC CONTROL The generation of static electricity can not be stopped, but its accumulation and dispersal can be controlled by correctly designed machinery, pipes, and filtration systems, in addition to utilising appropriate bonding and grounding equipment. To help prevent build-up of static charges in conductive equipment, the resistance path to earth must be minimised.

BONDING AND GROUNDING Bonding and grounding are effective methods of reducing the accumulation of static electricity and therefore minimising the possibility of electrostatic discharge or ignition. Bonding is the process of connecting two objects together, whilst grounding is the process of connecting an object with the earth. Bonding connects two or more objects together using wires and connectors, so as to equalise the potential between them. Sparks cannot occur between objects having the same electrical potential. Grounding (or earthing) is the safest way to dissipate an electrostatic charge. Conductive objects are connected to the earth using wires, clamps and clips. Good connections are vital in providing an effective conductive path between objects and to earth. In potentially hazardous or flammable situations, all objects that are conductive but isolated from ground by nonconductive items (such as gaskets, hoses,

Products and Assemblies for Industrial Grounding and Bonding

“Over a Century of Quality Reliability & Innovation” pipes, probes, spray nozzles, etc), should be bonded. Should an item become isolated from either a ground or bond, it can become charged enough to cause a static spark.

GROUNDING CLIPS, CLAMPS AND ASSEMBLIES. The conductivity of items such as drums and tanks can be affected by paints, coatings, build-up of product or corrosion. These coatings can prevent the dispersal of electrostatic charges. The solution is to use grounding assemblies with clips or clamps that pierce paints or coatings, to create a good metal to metal connection. The photo below shows one type of Mueller Electric grounding assembly, having a paint piercing clamp on one end and a copper clip on the other end. Mueller Electric manufacture many different types of clamps, clips and assemblies, which are selected based on the items and materials to be bonded and grounded.

• In what environment is the assembly to be used; how rugged does the assembly need to be? • What type and size of clip is required? • Are the objects being grounded stationary or do they need to move? • What length of wire is required? • Should the wire be insulated or noninsulated?

HUMIDITY Static has a tendency to accumulate more in dry environments, because any moisture in the air can help disperse the static charge on an object. Increasing the humidity in an industrial environment is not always feasible, but it is an option to consider. It is advisable to maintain a humidity level above 60% though the use of industrial humidifiers.

ADDITIVES Antistatic additives to liquids such as fuel, can increase conductivity, helping to reduce electrostatic build-up.

Some important criteria to consider when selecting a bonding / grounding assembly include:

MATERIALS, FLOORING AND CLOTHING

• Does the object being grounded have a paint or other coating that requires piercing?

Conductive flooring, shoe soles, and special clothing can help dissipate static charges from a person as they walk or move around. The type of container should

Mueller Electric Europe Tel: 0115 9933300 Email: thearn@muellerelectric.com www.muellerelectric.com be a safety consideration when storing and handling flammable materials. Insulated and non-conductive materials increase the risk of static accumulation.

CONTROLLED FILLING SPEED AND RELAXATION TIME The higher the flow rate of liquids, the higher the generation of static charges. Once dispensing is completed, it is best to wait before doing anything further to the equipment, such as opening lids, moving objects or cleaning. This relaxation time depends on the type of liquid.

SUMMARY Static electricity is an invisible hazard in many production, manufacturing and industrial environments. To protect workers, the equipment and the facility, proper bonding, grounding and other antistatic measures are of critical importance. Mueller Electric is an Industry leader in the field of bonding and grounding and offers a wide range clips, clamps and custom grounding and bonding assemblies, to meet the majority of industrial applications.

For further information, please visit www.muellerelectric.com Issue 54 PECM

EDITOR’S CHOICE

BOOSTING CAPACITY PROTOLABS

Telford’s Protolabs opens new €16m European 3D Printing Centre Protolabs, which employs around 450 people at its UK Headquarters in Telford, has opened its new European 3D printing centre in Putzbrunn near Munich, providing a world class facility that contains futureoriented technologies, highly skilled employees and a host of sustainable benefits. The expansion means its UK customers will now be able to access even faster lead times and more than 60 industrial 3D printers offering metal and plastic parts through a range of additive manufacturing technologies. It is perfect timing, with clients in the automotive, aerospace, electrical, industrial, medical and energy sectors looking to invest following the easing of lockdown. “We are very pleased about the opening of our new European 3D printing centre in Putzbrunn and the strategic importance it will have for customers in the UK,” explained Bjoern Klaas, Vice President and Managing Director of Protolabs Europe. “The new production facility expands our capacity and enables further growth for pioneering 3D printing technologies in the future. Our UK customers will enjoy an even greater range of services and this latest investment will undoubtedly help us meet our promise of delivering prototypes and low-volume production parts in just a few days.” Protolabs has also enhanced its commitment to the environment with several sustainable features included in the design of the Putzbrunn plant, building on its ISO 14001 certification and desire to save resources whilst reducing its CO2 footprint.

The new production facility expands our capacity and enables further growth for pioneering 3D printing technologies in the future.

This is already evident in energy consumption alone, which has been reduced by leveraging the capabilities of heat recovery and waste heat utilisation, as well as the intelligent linking of engineering processes.

charging facilities for electric and hybrid vehicles in its own parking garage and draws on a mix of green electricity.

The new location, which keeps noise emissions below 26 decibels, also includes

“The opening of the 3D printing centre illustrates our long-term corporate strategy,

which is geared towards fast evolving technologies, rapidly shifting markets, environmental considerations and worldclass employees,” added Klaas. “In doing so, we want to fulfil our social responsibility, as well as deliver an unparalleled service through digital manufacturing. This approach enables our customers to more rapidly develop their products, go to market faster, reduce manufacturing costs and achieve a flexible supply chain throughout the entire product lifecycle.” Protolabs has been operating in Telford since 2005 and provides custom components in as fast as one day, using automated 3D printing, CNC machining and injection moulding technologies.

For further information, please visit www.protolabs.co.uk or follow @protolabs_emea on twitter.

PECM Issue 54

EDITOR’S CHOICE

Breathe easy

with industrial air purification from Zehnder

In times where clean air is more important than ever, Zehnder‘s air cleaning systems are a key factor in protecting people at work. They complement existing ventilation perfectly and flexibly to remove airborne contaminants, particulates, dust, oil/mist, fumes/gases and micro-organisms.

Transform your business for the better Industrial air purification has many advantages, such as 3 Healthy and safe employees 3 Reduced costs 3 Less maintenance 3 Exceed customer expectations 3 Improved corporate image 3 Next level efficiency

Want to know how air purification can help your business? Get in touch to request your personal air cleaning offer.

#startwithcleanair

info@zehnder-cleanairsolutions.com • www.zehnder-cleanairsolutions.com

Start with clean air – to protect people and save cash! In times where clean air is more important than ever, air cleaning systems from Zehnder Clean Air Solutions are a key factor in protecting people at work.

Improving manufacturing competitiveness: a new white paper from BOGE

Get in touch with our experts to improve the air quality at your site!

A new white paper from leading compressor specialist BOGE Compressors discusses the important role that compressed air systems must play in the development and management of the ‘Flexible Factory’. The white paper, which is available via free download from the BOGE website, explains how world-scale manufacturing plants that are common in China and India are now a thing of the past for UK enterprise. A new manufacturing paradigm based on the so-called ‘flexible factory’, is now needed to boost UK manufacturing efficiency and provide the agility required to move away from a narrow mass production model to one that enables rapid change from one high-value production run to the next.

Give us a call on 0800 0430100 or visit www.zehnder-cleanairsolutions.com.

Download the free white paper from the BOGE website: uk.boge.com/en

They complement existing ventilation perfectly and flexibly to remove airborne contaminants, particulates, dust, oil/mist, fumes/gases and micro-organisms. And at the same time, they also save you money on cleaning (up to 70 %), maintenance (up to 30 %) and sick leave (up to 50 %). We offer an effective, flexible and reliable solution that meets your individual needs.

Issue 54 PECM

AIR, GAR & ODOUR CONTROL

IMPROVED LIFE-CYCLE COSTS BURCKHARDT COMPRESSION

Dry-docking of LNG vessel includes major service for essential boil-off gas compressor Burckhardt Compression has delivered a comprehensive overhaul service for Teekay LNG, a leading marine transportation company. As part of a long-term service agreement (LTSA) between the two companies, extensive planning and project management have ensured the time-critical project was completed on time, despite the extraordinary challenges of the Covid pandemic, and with a perfect safety record. Part of Teekay’s LNG fleet, which is equipped with dual fuel propulsion systems that use boil-off gas (BOG) for fuel, transports energy supplies around the world. Each of these vessels is equipped with a Laby®-GI BOG compressor that supplies fuel to the main and auxiliary engines as well as the reliquification system and the gas combustion unit. After five years in operation, the compressor on the “Creole Spirit” was due for a scheduled maintenance inspection during dry-dock in Singapore. Dry-dock maintenance projects are planned years in advance. With hundreds of specialist technicians and engineers working for dozens of suppliers, precision coordination by all those involved is essential. The resources involved and the scale of these projects mean that everyone has to deliver their part perfectly for the ontime completion of the whole scheme. The Burckhardt Compression team planned and coordinated the numerous groups of contractors working on the compressor skid in the confines of the compressor machinery room (CMR) to ensure optimum working safety and efficiency. As the only BOG compressor on board, it is a crucial piece of equipment and the maintenance project was essential for continued availability.

EXTENSIVE PLANNING ENSURES SUCCESS Thanks to more than a year’s planning, the service ran with Swiss precision and was completed within the 13 days allotted, ensuring the complete dry-dock program

Burckhardt Compression experts working on the compressor skid in the confines of the compressor machinery room (CMR).

was also accomplished on time and without any safety incidents. Preparations included tailor-made packing cases for all the parts that were shipped to the Singapore Service Center to ensure safe transportation. Burckhardt Compression’s on-site engineers were also able to quickly provide a solution to additional components of the control system that needed to be replaced. With such a successful project, Teekay LNG

appreciated the benefits of the partnership with Burckhardt Compression, which adds considerable value to their operation. The combination of Burckhardt Compression’s center of excellence in Singapore and a tailored maintenance plan will deliver improved life-cycle costs and operational efficiency. In this way, the fleet of LNG vessels equipped with the Laby®-GI BOG compressor will continue to deliver reliable service and contribute to reduced sulfur and CO2 levels.

For further information, please visit www.burckhardtcompression.com

PECM Issue 54

BOILERS & MAINTENANCE

Lanemark launches new in-house process gas burner test facility Process gas burner specialists, Lanemark Combustion Engineering Ltd., has completed the development of a new in-house testing facility which is set to enhance services to its customers. The organisation supplies liquid and air heating systems for a wide range of manufacturing and production applications and says the new resource will enable larger, more detailed equipment analysis to take place while helping to optimise customers’ emission controls. “Our range is based on process tank, oven and duct heating systems through our TX,

FD, FDB and DB series,” says Jeff Foster, Lanemark’s Sales Director, “and, in all cases, it undergoes the most rigorous testing and analysis procedures. This new facility makes a major contribution in this context.” Lanemark can now test a greater range of both tank and oven burners in terms of size and output with specified configurations to match precise operating conditions. “A wider range of emissions can also be monitored including NOx, SO2, CO2, CO and O2 through the new facility incorporating a Horiba PG-350 flue gas analyser,” adds Jeff Foster.

The new test furnace now offers a volume measuring six metres in length and 2.5 metres in diameter and includes 25 viewing ports, each fitted with thermocouples to monitor temperatures of up to 1350°C, and pressure transmitters that can accommodate a range from -5 to +70 mbar. Alongside this, the TX test installation provides improved flue gas testing accuracy and can address common issues such as condensation. “The investment underlines our commitment to working closely with customers to ensure our equipment optimises performance, fuel consumption and emissions,” concludes Jeff Foster.

Tel : (024) 7635 2000 | Email : info@lanemark.com | Website : www.lanemark.com

Gas Process Burners Lanemark gas burner systems offer users reliable, high efficiency, process heating solutions. FD Series Packaged Oven/Dryer Burners Specifically designed for process air heating applications in convection ovens and dryers High turndown/short flame lengths providing accurate process temperature control High efficiency gas + air modulation, gas only modulation and simple high/low control options Heat Input Range: 9 kW – 1550 kW

• • • • FD-C high turndown oven/

FD-E low cost high turndown

dryer air heating burners.

oven/dryer air heating burners.

FD-GA modulating gas + air process air heating burners.

TX Series Gas Fired Process Tank Heating Systems High efficiency (80%+) heating of all types of spray and dip process tanks Compact high efficiency small diameter immersion tube heat exchangers occupying minimum tank space Accurate performance modelling using Lanemark TxCalc design software Heat Input Range: 15 kW (1½") – 1150 kW (8")

• • • •

Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners Direct fired, high efficiency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers. Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls Wide range of firing rates to suit alternative temperature rise and air velocity system requirements DbCalc system design software

• • •

Midco HMA high efficiency,

high turndown, air replacement or “make-up” air heating burners.

TX high efficiency small diameter immersion tube tank heating systems.

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com

X4620 Lanemark Ad SDAW.indd 1

•

COMBUSTION ENGINEERING

Issue 54 31/08/2016 PECM

09:04

CONTROL & AUTOMATION

MACHINING FLEXIBILITY THE SEMPRE GROUP

The Sempre Group and Hardwicke Enterprise collaborate on machine tending system When Hardwicke Enterprise, a subcontract CNC machining specialist needed to upscale production after it won a new contract, it needed a flexible, quick and simple solution to increase speed and ensure quality. It turned to metrology specialist The Sempre Group for support, who has been developing a new automated machine tending solution that saved Hardwicke Enterprise 52 hours of time that operators could allocate to other projects. The Sempre Group provides a range of metrology systems and software to help UK manufacturers improve productivity, reduce human error and demonstrate compliance in quality control. When businesses cannot find an off-the-shelf product that best suits the application, The Sempre Group develops bespoke solutions. Sempre engineers regularly outsource the manufacturing of bespoke parts, such as end-of-arm tooling, to suppliers. Hardwicke Enterprise specialises in the subcontract CNC machining of high quality turned and milled components. Established in 1967, the company has grown year on year and now operates with a team of eight to deliver precision machined components for companies in a variety of sectors, such as food manufacturing, aerospace and marine. For over three years, Hardwicke Enterprise has manufactured and supplied complex components to The Sempre Group to help it provide bespoke solutions. Now, The Sempre Group is adding automation to its portfolio to leverage this even further and help manufacturers adopt a fully digitised approach to quality. Using the latest collaborative robotics, Sempre aims to supply easy-to-use, quick installed, flexible automation solutions with a rapid return on investment (ROI). These systems would suit businesses that want to improve productivity in quality processes, but cannot afford to automate their entire production line. So, when developing a new automated machine tending solution for smaller applications,

PECM Issue 54

Automation can help solve challenges of speed and time — robots can operate faster than humans and can run for longer hours. The Sempre Group wanted to test the system with a customer to see how the technology could benefit the industry more widely.

UPSCALING PRODUCTION QUICKLY Hardwicke Enterprise normally produces low volumes of bespoke parts for its clients. So, when it won a contract to manufacture 1,000 castor wheels in a short period of time, the team knew it had to increase productivity. “To deliver this contract on time we needed to quickly find a way to increase production speed without compromising on quality,” explained Andrew Foster, managing director of Hardwicke Enterprise. “Traditionally, each team member operates a different CNC machine, moving the parts manually so that they can be measured. However, as each castor wheel is made up of around

five different components and the client wanted a quick delivery, we needed a system that could operate faster and for longer periods of time.” Automation can help solve challenges of speed and time — robots can operate faster than humans and can run for longer hours. However, automating an entire production line can take a long time to plan, set up and program before production can begin. “We knew that introducing technology would help us deliver the contract, but we needed a system that was quick to set up, flexible and helped the team improve output,” continued Foster. “So, when The Sempre Group mentioned that it was developing a new automated system, we offered to help develop and test it.”

DELIVERING A QUICK SOLUTION The Sempre Group designed the automated machine tending system to work alongside Hardwicke’s super mini mill CNC machine that builds the parts. The team designed gripper fingers to handle the components, modifications to the chucks and an easy-to-use pallet system. Once designed, The Sempre Group manufactured all of the parts for use as well as installing and programming a Universal UR5E collaborative robot (cobot). The system was built in one week and installed in three hours.

The cobot picks and places parts using Sempre’s own low cost pneumatic dual gripping end effector and 3D printed gripping fingers to hold the part. The team also modified Hardwicke’s existing Rohm vices for automated actuation. The robot picks the parts from a pallet, opens the door of the CNC machine, unloads complete parts from the machine, cleans the vice, loads the next part and then closes the door. Parts are then measured using a coordinate measuring machine (CMM). “The system was quick to set up, flexible and viable — it went from van to operation in three hours. The Sempre Group also ensured that the system could operate safely around the team — the robot is able to detect humans in its path and execute a safe stop, removing the need to cage the system, which would take up a lot of space in the facility. The robot ran 24 hours a day, seven days a week and delivered the output we needed, meaning the team could work on our other CNC machines to produce other components.” “We installed Sempre Connect software to the system to very easily and quickly connect and control other systems within the process,” explained Mike G John, head of engineering at The Sempre Group. “In this case we integrated a Vertex 251 Optical CMM to inspect the components and ensure compliance. Any dimensional issues could then be flagged immediately and the machine tool program assessed for changes. This instant quality feedback allows a proactive

approach to superior productivity and quality control.” Sempre Connect is a simple software that eliminates the need for programmable logic controllers (PLCs) and integrates the inspection system with the automated process. After measuring, the software verifies the part, checking that it meets specifications, and feeds this information to the automation solution to place the part in the correct place. This PC based control software is simpler, cheaper and easier to use than an industrial PLC, which is often a costly investment for SMEs because it can take months to learn how to use and program the technology effectively.

SAVING TIME The automated machine tending system had a 20-component capacity on each plate, a cycle time of three minutes 45 seconds and a takt time of four minutes 45 seconds. The Hardwicke team reported that the system saved around 52 hours of operator time that it could reallocate to other projects. “While some businesses view robots negatively, as they think that they will replace staff, this project showed the real value in technology,” continued Foster. “Robots take people away from laborious tasks and create roles that require highly skilled people. So now, we have an expert team that can work on different tasks while robots run all day, to meet demand for higher volumes.”

“Our collaboration with Hardwicke proved the importance of investing in automation to unlock value — businesses can now use both staff and technology to their full potential to improve productivity,” continued John. “Now that we understand the value the system can add to the production floor, we can look to leverage the investment and ROI by developing and offering bolt-on applications. Manufacturers could use the system for applications such as post processing, including deburring or polishing, for packaging, including boxing or palletising, for assembly or for sorting. Manufacturers can simply reprogram the system in minutes, without the costs of introducing more equipment.” “This project was a one off for us — the small batches that we traditionally produce will not benefit from automation. However, as we start to see businesses look for more local suppliers, demand for higher volumes of parts will increase. As a result, we expect to see more high volume contracts, which we can now confidently accept without concerns about overhauling our production line. We’re confident that The Sempre Group can quickly and efficiently install the system, upscale our production and increase our flexibility to continue delivering high quality parts, no matter the batch size,” concluded Foster. The Sempre Group can help businesses of any size to automate their quality management processes and improve productivity. To find out what system could work well in your application, contact sales@thesempregroup.com.

For further information, please visit www.thesempregroup.com Issue 54 PECM

CONTROL & AUTOMATION

LOOKING BACK AT 2021 TF AUTOMATION

TF Automation reflect on a diverse year in 2021 We had another interesting, varied and busy year in 2021, with a wide variety of projects successfully delivered to customers across a wide range of manufacturing industries. We have many years of working with suppliers to the automotive industry as well as with the permanent marking of components and parts for traceability and tracking purposes. One such project this year was to design and build a machine to laser mark tamper-proof labels for part identification of components for a client in the automotive racing industry. In support of critical industries, we engineered a machine for a new client to automate the production of straps for face masks. We are now working on new projects with this client focusing on process automation, increasing productivity, improving standardisation and ensuring consistency. A second project requirement due to the COVID pandemic was the build of a repeat machine of one produced some 15 years ago for Intersurgical’s plant in Lithuania. Intersurgical is a global designer, manufacturer and supplier of a wide range of high-quality medical devices for respiratory support. TF Automation revisited the original design and have basically produced the same machine to support the existing one, using the latest technology to laser mark the manufacturer’s logo and product reference on their Hydroguard Mini medical oxygen filters. We were delighted this year to launch our newly updated website, focusing on the engineering and manufacturing of bespoke special purpose machinery. The revamped site focusses on the company’s capabilities and expertise in a wide range of disciplines from process automation, robotics, laser marking and assembly and testing. An important new area on the site, highlighting TF’s vast experience, is Industries, which

identifies the main sectors the company has supplied to for many years, including Automotive, Aerospace, Medical and Industrial. To find out more or to discuss your next automation project with our design team, contact us on 01274 308005 or info@ tfautomation.co.uk or visit our website www.tfautomation.co.uk.

For further information, please visit www.tfautomation.co.uk

PECM Issue 54

D DE ES S II G GN N || E EN NG G II N NE EE ER R || M MA AN NU U FF A AC C TT U UR RE E || D DE ES S II G GN N || E EN NG G II N NE EE ER R || M MA AN NU U FF A AC C TT U UR RE E

Supporting a wide range of manufacturing industries from automotive, aerospace and defence to medical, printing and packaging, we design and manufacture process automation solutions focusing on improving output and productivity.

SPECIAL PURPOSE MACHINE MANUFACTURER SERVICES

• • • •

In-house design In-house manufacture Testing & commissioning Programming

C A PA B I L I T I E S • • • • • •

Assembly & Testing Process Automation Robotics & Product Handling Product Marking Manual Workstations Plasma Treatment

AUTOMOTIVE AUTOMOTIVE

AEROSPACE AEROSPACE

DEFENCE DEFENCE

MEDICAL MEDICAL

HEATING HEATING

TEXTILES TEXTILES

PRINTING PRINTING

PACKAGING PACKAGING

FOOD FOOD & & BEVERAGE BEVERAGE

to discuss your next automation project, please get in touch with our design team

T: 01274 308005 E: info@tfautomation.co.uk www.tfautomation.co.uk Hillam Road, Bradford, West Yorkshire BD2 1QN

CONTROL & AUTOMATION

THE KANBAN PRINCIPLE MK PROFILE SYSTEMS

Efficient material flow thanks to Kanban components The Kanban principle is usually used to optimise material supply in assembly and production processes. Workpieces and assembly material are supplied to the individual process stations via flow racks with roller tracks or roller conveyors. This ensures fast and efficient provision of material in accordance with production control. By avoiding unnecessary lifting tasks, there is also less strain on the employees. Roller tracks are used in flow racks or Kanban racks to ensure that the handling cases and cardboard boxes are transported safely. They are available in lengths of up to 4500 mm. The roller spacing is either 33 mm or 49.5 mm. In the case of longer roller tracks or higher loads, it is advisable to place profiles underneath for support. The rollers are mounted on steel axles and are available with and without flanges. This application uses mk’s RBS-P 2065/2066 gravity roller conveyor which is ideal for use as a roller carrier transporting material flows between picking stations. Depending on the total load and the required spacing, rollers with dimensions from 20 to 50 mm can be selected. An inclination of 1–2° usually ensures a reliable component feed. Over longer lines and steep inclines, it is possible to reach high speeds. In this case, the kinetic energy requires a damped deceleration. The mk roller conveyor system with gravity drive (RBS) is typically used in industrial applications for semi-automatic interlinking at picking stations or kanban shelves. An extensive selection of different roller types makes the system extremely flexible and suitable for a wide range of applications. The conveyors are available in both straight and curved configurations. The roller diameters of 20, 40 or 50 mm ensure that both large and small workpieces can be transported reliably and without interruption. The longitudinal slots in the profile beams can be used to attach side rails, stands, sensors and other accessories. Products

By avoiding unnecessary lifting tasks, there is also less strain on the employees. can be transported along a decline either by hand or using gravitational force. A slope of 1 to 2° is usually sufficient for transporting products with gravitational force. Please note that high speeds can be reached with long lines and/or steeper slopes. This kinetic energy will require dampened deceleration.

To find out more about the complete mk conveyor range please visit www.mkprofiles.co.uk, call (01949) 823751 or email info@mkprofiles.co.uk.

For further information, please visit www.mkprofiles.co.uk

PECM Issue 54

Profile Technology

Conveyor Technology

Linear Motion

Factory Equipment

Flexible modular solutions from mk! Compatible standard modules from mk simplify your production and maximise efficiency. Technology from mk provides the ideal solution for plant and special machinery engineering. mk Profile Systems Limited a company of the mk Technology Group Phone +44 (0)1949 823751 www.mkprofiles.co.uk·info@mkprofiles.co.uk

CONTROL & AUTOMATION

Combine PAT with automation to unleash the potential of Smart Factories When backed by Process Analytical Technology (PAT), Smart Factories can maximise responsiveness on the factory floor by leveraging data generated throughout the entire manufacturing process. This leads to substantial improvements in product quality, throughput and efficiency, providing companies with a massive competitive advantage. Martin Gadsby, Director of the Optimal Group, looks at how PAT-driven automation can help businesses realise the benefits of smart manufacturing. The digital transformation of business is enabling the creation of data-led manufacturing strategies combined with fully automated operations. To this end, factory floors are being converted into intelligent networks of interconnected sensors, machines, processes and systems. With the potential to adjust and optimise processes in real time, Smart Factories need effective data gathering and mining solutions. A PAT framework is essential to transforming the collected data into actionable insights and realising responsive smart manufacturing applications. This quality-driven approach

An intelligent PAT management system also ensures that plant operators have instant access to actionable knowledge by automatically sorting and filtering manufacturing data. In addition to this, historical data can be profiled to develop process-related mechanistic knowledge that can achieve further production improvements

relies on the relationship between critical process parameters and critical quality attributes of raw and in-process materials to optimise manufacturing activities.

THE IMPORTANCE OF A PAT KNOWLEDGE MANAGER While it is relatively easy to generate large volumes of production data, businesses need a PAT knowledge management platform, such as synTQ, to identify which data sets should be stored, assessed and rationalised into actionable knowledge. Used by over 60% of global pharmaceutical majors, this framework can help to create flexible, futureproof plants that can quickly adjust process parameters to enhance operational efficiency and product quality.

Finally, an advanced PAT data management platform that supports data fusion, sharing and advanced analytics can enable the creation of highly automated Industrial Internet of Things (IIoT) applications. These, in turn, offer improvements in throughput and deliver consistent quality.

SET UP A RELIABLE PARTNERSHIP To create effective Smart Factories and reap the benefits of real-time process control and monitoring, manufacturers should partner with an experienced automation specialist. The Optimal Group – Optimal Industrial Automation together with Optimal Industrial Technologies – has been delivering automation and PAT-driven automation systems to enhance the competitiveness of businesses for over 30 years. In particular, the company specialises in integrating the PAT knowledge management system, synTQ, within its advanced automated solutions.

www.optimal-ltd.co.uk

Visit us at Southern Manufacturing & Electronics - Booth No. E110

PECM Issue 54

FARNBOROUGH | Hants | GU14 6TQ

8th | 9th | 10th FEBRUARY

9.30am - 4.30pm (3.30pm close Thurs)

Where Industry and Innovation converge Over 600 national and international suppliers come together to exhibit at Farnborough International Exhibition and Conference Centre this February for Southern Manufacturing and Electronics (inc AutoAero) 2022. Meet the power behind UK manufacturing industry and see live demonstrations and new product launches of machine tools & tooling, electronics, factory & process automation, packaging & handling, labelling & marking, 3D print technology, test & measurement, materials, composites & adhesives, rapid prototyping, ICT, drives & controls and laboratory equipment. Free industry seminar programme online @ www.industrysouth.co.uk The exhibition is free to attend, free to park and easy to get to. Doors open at 9.30am on Tuesday 8th February.

FREE SEMINARS FREE PARKING

AUTOMATION DEFENCE FOOD & DRINK AUTOSPORT MARINE AEROSPACE TRANSPORTATION PACKAGING ELECTRICAL & MECHANICAL ENGINEERING ADDITIVE MANUFACTURING LOGISTICS ELECTRONICS ENERGY SPACE ENGINEERING R&D MEDICAL COMPOSITES CONSTRUCTION

PRE-REGISTER TODAY

SOUTHERN MANUFACTURING & ELECTRONICS

www.industrysouth.co.uk

Tel 01784 880890 · email philv@etes.co.uk

for your Fast Track Entry Badge, Preview Magazine and Event Catalogue at

is an ETES event organised by European Trade & Exhibition Services Ltd

SOUTHERN MANUFACTURING SHOW PREVIEW

BACK IN BUSINESS

SOUTHERN MANUFACTURING & ELECTRONICS

Southern Manufacturing & Electronics makes a welcome return to Farnborough from February 8th to 10th 2022 The show’s eagerly-awaited revival comes as engineering firms across the country are getting back to business and keen to reinvigorate their order books. Happily, many of the show’s regular participants seem to have weathered the turbulent conditions of the last 20 months and are now eager to pitch their wares at the UK’s longest running and largest annual engineering show. As in previous years, the show features an incredible array of high-tech automation, mechanical and electronics components, tooling, industrial hardware, business and subcontract services from all over the UK, continental Europe and beyond. While the worst of the pandemic is hopefully behind us, the effects of it – and that of the other significant event of recent years, Brexit – will continue to have have far reaching repercussions for manufacturers for years to come. In particular, dealing with skills shortages, rising energy costs, supply chain difficulties and the challenges of cross-border business. These are all areas where Southern Manufacturing 2022 and its diverse exhibitor base are helping to find answers. Automation has taken on a new sense of urgency as manufacturers strive to find ways to do more with less. Design & Automation Solutions will be demonstrating one solution on its stand at Southern 2022, using a MELFA ‘Assista’ Collaborative Robot, supplied by Mitsubishi Electric Automation Systems UK. DAS creates custom cobot solutions for a variety of applications, recent examples being a tooled Grimm linear to a cap feeding system for a UK based biotech automation company and a project to provide a highperformance powered gantry system. XYZ Machine Tools will provide exhibition visitors with the first UK sighting of its brand new XYZ SS 65 twin/sub-spindle turning centre, its first multi-spindle turning centre. XYZ points out the ability to machine in one-hit reduces part handling and idle time, delivering tangible advantages as companies bounce back from the restraints of the Covid pandemic whilst simultaneously facing the challenge of finding skilled labour.

PECM Issue 54

Automation has taken on a new sense of urgency as manufacturers strive to find ways to do more with less. Rising energy costs and the prospect of carbon taxes on the horizon are also pressing issues to be addressed. Energy saving solutions and a turnkey installation service of renewable energy and low carbon technologies will be showcased by Noble Green Energy. The company delivers a range of key low carbon technologies nationwide for high energy usage clients across a variety of sectors, including manufacturing, automotive, chemical, food/ drink, printing and agriculture. Technologies include solar PV, battery storage, combined heat and power (CHP), biomass, heat pumps, LED lighting as well as asset finance and PPAs, monitoring and maintenance.

As manufacturing becomes more connected and comes to rely more and more on IoT technologies, so too the issue of cyber security becomes something manufacturers need to take very seriously. Secure embedded memory products will be showcased by Nexus Industrial Memory. Its Flexxon’s X-PHY solid state drives (SSD) was selected by Lenovo for what are expected to be the world’s first ‘all-in-one’ AI cybersecurity laptops. The SSDs are proving popular in embedded systems as security is implemented in the drive’s firmware, which monitors for threats in realtime and locks down the moment a threat is detected. There will be demonstrations to simulate cyber-attacks on the X-PHY as well as a range of Flexxon’s memory ICs, cards and modules. But while leading-edge automation and IoT technologies are plentiful at Southern Manufacturing & Electronics, the show remains at its heart one of the best events in the UK to solve the more mundane sourcing problems. The show features hundreds of vendors of both mechanical and electronic components, making it a great place to tackle multiple procurement challenges in one visit.

Esprit Electronics will highlight its range of services, including PCB assembly, NPI, DFT/ DFM, test and inspection, conformal coating or box build. PCB specialists returning for 2022 include European Circuits and Shenzhen X-Mulong.

Transfer Multisort Elektronik (TME), one of Europe’s largest component distributors, carries over 500,000 products lines covering semiconductors, IoT components, optoelectronics, passive and electromechanical components, connectors and much more. UK-based firms include Easby Electronics, itself one of the UK’s top suppliers of electronic components, such as custom batteries, power supplies, semiconductors, displays, electromechanical, passive components, optoelectronics, IoT devices and EV charging equipment. OEM manufacturers include a great selection of connector specialists such as Yamaichi, Coax Connectors and Selwyn Electronics. TDK-Lambda UK, will display

two of its most recent power supply ranges; the UK-designed CUS400M and the latest additions to its popular Genesys+ programmable power supplies. ESI Technology will showcase its GS4400 pressure transmitter with RS-485 interface. New releases on display on the Midas Displays’ stand will include smart TFT displays with CAN bus interface, and RGB LCDs.

Comprehensive anti-infection measures, for example filtered outside air airflow through the entire premises, makes Farnborough International Exhibition a comparatively low-risk setting. There’s complimentary car parking for 3,500 vehicles and the venue features a high standard of services such as a free of charge WiFi service and on-site catering. A dedicated free shuttle bus service operates from both of Farnborough’s mainline railway stations directly to the event. Southern Manufacturing & Electronics 2022 opens from February 8th to 10th. Admission to the exhibition is free of charge.

Subcontract expertise is also much in evidence, with everything from design and contract assembly to precision engineering, fabrication, PCB production and inspection. Electronics design and software development consultancy Ignys will be offering specialist advice on designing-around the global chip shortage.

More information and tickets are available from www.industrysouth.co.uk Issue 54 PECM

ELECTRICAL & ELECTRONICS

What cable solution do you need?

Dynamic Engineering

From materials and components to full hybrid cable solutions, we can build the perfect match. Tailored for your specific application. Contact us today, we are curious to hear about your challenges.

Stand

C95

Or come meet us at Southern Manufacturing & Electronics 8-10 February

/ habia.com

PECM Issue 54

Dynamic Engineering products are designed and manufactured in the USA. The majority of assembly work is done in our state-of-the-art manufacturing facility in California. Since 1988 we have developed engineering, purchasing, assembly, and test capabilities to guarantee reliability in our products. AS9100 and ISO9001 certifications. Dynamic Engineering has a wide product line with embedded solutions for PCIe, PCI, PMC, XMC, IndustryPack, cPCI, cPCIe, PCI-104, PC104e, VME, VPX & custom requirements. Solutions include: adapters/carriers/converters to install one embedded format [i.e. PMC] into another [i.e. PCIe], utilize positions in current systems with existing or upgraded hardware. Bus interfaces including SpaceWire, 1553, CAN, HOTLink, etc. Custom designs are implemented for special purpose buses and interfaces. Dynamic Engineering provides chassis, power supplies, backplanes, breakouts, cables plus support functions to complete each solution. Drivers, Reference SW, and Applications designed for Windows, and Linux. www.dyneng.com

Clarke Cable

1972 - 2022

Your concept, our creativity.

THE UK’S EXPERTS IN POWER AND CONNECTIVITY 50 years of high quality design, maufacturing and testing of specialist cable assemblies, moulded plugs, connectors, splitters & wire harnesses

Clarke Cable is a single source supplier for all your global cabling and connector requirements Plug and play lighting, video and sound systems for the Events Industry

Power distribution systems for all industries

Reconfiguration for global markets

Bespoke wire harness assemblies for the Manufacturing & Automotive Industries

• INDUSTRY STANDARD CABLE ASSEMBLIES • BESPOKE SPECIALIST CABLE ASSEMBLIES • BATTERY CABLE & CONNECTOR SOLUTIONS • CONTROL PANELS & DISTRIBUTION BOXES • MOULDED PLUGS, SPLITTERS & CONNECTORS

Power cable and internal wiring solutions for Electrical Appliance Manufacturers

Antimicrobial elastic spiral cable assemblies for the Medical & Catering Industries

Market leaders in cable splitting technology

• ATTRACTIVE PRICING, SHORT LEAD TIMES, LOW MOQs • DESIGN, PROTOTYPING, MANUFACTURING & TESTING SERVICES • HIGH QUALITY UK MADE PRODUCTS • DESIGN STUDIO & TOOL ROOM FOR BESPOKE PRODUCTS • 50 YEARS OF EXPERIENCE & EXPERTISE

PROUD SUPPLIER TO THE AND MANY INDUSTRY LEADERS MEDICAL

RENEWABLE ENERGY

TUNNELING

MANUFACTURING

EVENTS

MILITARY

HVAC

INDUSTRIAL CATERING

CONSTRUCTION

WATER TREATMENT

AUTOMOTIVE

AUDIO

QUALITY GUARANTEED

tel: +44 (0)1260 272132

email: sales@clarkecable.co.uk

web: clarkecable.co.uk

FLUID HANDLING

Rotaflow Makes CALM Buoy SPM Swivel Rotaflow was recently contracted by Rhizome Energy Ltd to produce a retrofit Single Point Mooring (SPM) swivel for an existing Catenary Anchor Leg Mooring (CALM) buoy. The pipeline retrieves crude oil via the CALM buoy to FSO (Floating Storage and Offloading) mooring system. The project required the existing unit, housed within the buoy, to be replaced with a modified and newly designed smaller swivel in order to accommodate its new purpose. Rotaflow’s scope was to design, fabricate, manufacture, assemble and test the unit ready for despatch. With a tight schedule and welldefined project requirements the design was finalised with the minimum number of iterations. All meetings were virtual or by phone. The Factory Acceptance Test was the first time Rotaflow, Rhizome and ABS met face to face (socially distanced – of course). Rotaflow’s setup means fast turnaround is possible – 8 weeks from PO to despatch…

The swivel, built and surveyed to ABS SPM rules was manufactured and tested within 8 weeks from receipt of the purchase order to despatch of the swivel. This fast turnaround is possible thanks to the experience of the Rotaflow design team and the close proximity between the design and engineering departments of the company.

www.rotaflow.com

Bulk liquid dispensing skids for mobile and static applications Self-contained mobile demountable skids for IBC delivery vehicles Land based skids for loading and unloading of road tankers with fuels, oils and chemicals

Dispensing systems designed to suit customers specific requirements in terms of liquids and flow rates

IBC and barrel filling

Electric, hydraulic or donkey engine drive options

PD or centrifugal pumps for handling all types of petro-chemical liquids

Optional transfer methods, hose reels, loading arms custom hoses and couplings

Highly accurate LC flow meters with mechanical or electronic registers

Galvanized or stainless-steel framework for protection against the elements

Liquid handling solutions for the petro-chemical industry

4016 Alpeco TEX Lube Plant Skid Ad 180x132 v4.indd 1

Alpeco Limited | 66-69 Rabans Close | Aylesbury | Bucks HP19 8RS

t 01296 619510 | alpecoltd.com

23/04/2021 10:01

Issue 54 PECM

GEARS, DRIVES & MOTORS

The UK’s laboratory equipment experts The new LabBox® by HiTec Zang provides an entryway into the digital laboratory, using automation to increase quality and productivity while reducing costs.

Stainless Steel Laboratory Furniture

Especially designed for preparative and analytical workstations in laboratories or pilot plants, you can easily automate experiments and processes and gain time for more runs.

can freely design your display and user interface. For repetitive processes, you can use many of our preconfigured routines and define your sequences, e.g. by drag and drop.

The advantages at a glance:

• Document or export test data - Observe your measured value progressions live, monitor them remotely (Microsoft Windows® 10 or Android®) and/or transfer all values to other programmes.

• Suitable for your application – Benchtop, Batch or Continuous operations. Simply define automated test sequences and let the LabBox® measure and control all processes accurately.

Discover more about LabBox at www.labtex.co.uk/

• Flexibility - Connect to any sensors and devices, thanks to the many possible protocols and interfaces.

manufacturers/labboxhitec-zang-laboratoryautomation/ or call Labtex on

• Central user interface - You

01484 600200.

Introducing QualCoil H Preformed Windings are very pleased to announce the launch of ‘QualCoil H’, the first resin rich diamond coils suitable for class H motors and generators. QualCoil H has successfully passed 1,000 hours on VE test. Preformed Windings are a highquality supplier of high voltage diamond with customers including ABB, Siemens and GE who say: “Preformed Windings have supplied many sets of high voltage coils to GE Renewables over the years. The quality of product and service is exceptional, and they are a trusted partner in our supply chain. We enjoy collaborative and cuttingedge research and development with Preformed Windings, which positions both organisations as thought leaders in the hydro industry. Their products offer significant benefits such as very low partial discharge and a long service life”

coilshop@preformedwindings.com | www.preformedwindings.com

PECM Issue 54

GEARS, MOTORS & DRIVES

Cross+Morse Power Transmission Manufacturing Specialists ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊ ◊

Since 1984

Manufacturing up to 1450mm diameter Turning - CNC lathes, Vertical Machining Centre Gear Cutting - Hobbing, Planing, Shaping Gears Bevel Gears, Helical, External & Internal cut Gears Rack Shaping, Broaching, Keywaying Vertical Boring, Centreless & Rotary Grinding Bore Honing ◊ Induction Hardening ◊ Blacking Drilling & Tapping ◊ Marking Large stocks of Transmission Drive components CAD - CAM Design & Development ISO 9001 : 2015

Yes we can make it.

Cross + Morse. Shady Lane, Great Barr. Birmingham. B44 9EU sales@crossmorse.com Tel: +44 (0)121 360 0155 www.CrossMorse.com

Motion Control Products Motion Control Products, the southern UK based solutions provider for the automation market, launches the IMA-S stainless-steel integrated servo actuator from Tolomatic, which is designed for the most demanding of food and beverage processing applications. The IMA-S integrated electric servo actuators are designed to hygienic standards for eliminating ingress points and preventing bacterial growth. The 316 stainless-steel construction provides excellent corrosion resistance and withstands high pressure, high temperature and caustic wash-down processes. With its hygienic design and IP69k ingress protection rating, the IMA-S meets clean-in-place requirements, allowing machine designers to achieve open machine designs and eliminate shrouding required to house standard actuators. For more technical information, please visit our website or contact our sales team at enquiries@motioncontrolproducts.com or call us at +44 (0)1202 599922. www.motioncontrolproducts.com

NSK bearings help bakery save €9400 per annum A large bakery has replaced the type of bearings used in its cake-cutting machines after experiencing repeat failures on the integral blade saw pulleys. The switch to NSK Molded-Oil bearings immediately reduced maintenance costs and increased productivity, leading to total savings of approximately €9400 a year. NSK´s Molded-Oil bearings (stainless steel variant) are ideal for applications in food and beverage plants. Not only do they prevent the ingress of contaminants such as water and particulates, but no lubricant can escape the bearing and enter other parts of the machine, where it could conceivably contact food. Molded-Oil bearings are equipped with a proprietary oil-impregnated material that consists of lubricating oil and a polyolefin resin with an affinity for oil. This carrier material releases the lubricant continuously over a long period. www.nskeurope.com

Introducing QualCoil H Preformed Windings are very pleased to announce the launch of ‘QualCoil H’, the first resin rich diamond coils suitable for class H motors and generators. QualCoil H has successfully passed 1,000 hours on VE test. Preformed Windings are a high-quality supplier of high voltage diamond with customers including ABB, Siemens and GE who say: “Preformed Windings have supplied many sets of high voltage coils to GE Renewables over the years. The quality of product and service is exceptional, and they are a trusted partner in our supply chain. We enjoy collaborative and cutting-edge research and development with Preformed Windings, which positions both organisations as thought leaders in the hydro industry. Their products offer significant benefits such as very low partial discharge and a long service life” coilshop@preformedwindings.com www.preformedwindings.com Issue 54 PECM

HEALTH & SAFETY

REMBE iQ SAFETY COCKPIT REMBE

Digitisation in the field of explosion safety Visualisation of safety-relevant faults in the control room are only half the battle. In order to appropriately react to such faults, pre-defined counter measures have to be initiated – what sounds simple is a true challenge for plant operators in practice. Although protective systems and plant components react autonomously, the right behavior of employees in critical situations is mandatory. Given the risk of human error, the REMBE iQ Safety Cockpit was developed and launched: Similar to a process control system, the REMBE iQ Safety Cockpit offers an overview of all relevant protective and equipment system status, which can also be monitored in real time from any location remotely via smart phone. However, in addition to the PLC, detailed and automatic and semi-automatic action plans can be linked and initiated: In case of an event in a certain area, sending an email or an SMS to a pre-defined distribution group can be automated to bring the incident to their attention. Such a scenario could for example be, that in the event of an explosion the responsible safety officer might be informed by text message via his service phone, the surveillance cameras in the affected area could be activated or set to a different mode and the management would receive an email. Nevertheless, more importantly, the REMBE iQ Safety Cockpit guides the logged in user through the pre-defined plan of action. Forced guidance thereby would ensure that all desired and necessary process steps are followed in the event of a disruption. Those applications and process scenarios of the REMBE iQ Safety Cockpit can be individually configured for each plant; both analog and digital signals can be processed. In addition to the REMBE autonomous protective systems, GreCon spark extinguishing systems, camera systems or even fire detectors and other plant components can be combined and connected to the REMBE iQ Safety Cockpit.

Learnings from incidents and systematic root cause analysis are subject to be implemented in improved safety concepts. REMBE iQ Safety Cockpit supports as all data recorded during the emergency plan are compiled and archived in a comprehensive log. This data can be practically expended or adjusted via the various end devices. When the location of the accident is inspected, photos can be conveniently taken and loaded into the log (via app) for subsequent evaluation. In the end, this means, that all conventional autonomous protective systems from REMBE have become smarter without sacrificing their actual strength, the fast and reliable function. In the age of digitization, it is just as

important to ensure a fast response time and the resulting high availability. The REMBE iQ Safety Cockpit also enables optimal integration of other interfaces through the individually coordinated visualization of each process. Faults or, in the worst case, explosions not only require a regulated emergency plan, but also a predictive maintenance that is not only possible through the pure workforce of the employee on site. By detecting the operationally relevant components such as explosion vents, quench valves for explosion protection or pyrolysis gas and fire detectors or grounding systems for explosion prevention, all these can be registered and connected to a material management system. With the GSME and HotSpot detectors from REMBE, an artificial intelligence has been created that detects fire and explosion events at an early stage. The GSME detector is an artificial nose, “trained” for pyrolysis - popularly known as smoldering gases, while the HotSpot detector represents an artificial eye that already detects surface temperature changes of 1 ° C.

For further information, please visit www.rembe.de

PECM Issue 54

T +49 2961 7405-0 hello@rembe.de

Made in Germany

Your Specialist for

PRESSURE RELIEF and

EXPLOSION SAFETY

Consulting. Engineering. Products. Service.

Gallbergweg 21 | 59929 Brilon, Germany F +49 2961 50714 | www.rembe.de

HYDRAULICS & PNEUMATICS

NEW CATALOGUE RELEASE TOM PARKER

New Tom Parker Ltd 50th Anniversary Catalogue Tom Parker Ltd are pleased to launch their eagerly anticipated biennial product catalogue. The 1000+ page fluid power focused catalogue is full of carefully selected brands and is a powerful and comprehensive tool to source industrial, process, hydraulic and pneumatic products in one place.

Tom Parker Ltd appreciate all custom and support over the last 50 years and would like to thank everyone who has been part of their journey to date. Recently, the company has expanded in terms of employees, greater stock levels and the addition of new services, technology, and software; introduced to further enhance operations, processes and enable greater efficiency.

2022 is a special year for Tom Parker Ltd as they are celebrating their 50th anniversary. The whole team, across their Preston Northwest HQ and Southern Basingstoke branch, are immensely proud to remain an independent family business, and of earning and maintaining their place as one of the leading fluid power distribution companies in the UK. Their 50th anniversary catalogue includes 36,000 product lines of which 1400 are new ranges. New brands include Holmbury Hydraulics, Sharkbite from John Guest, NuAir, Oetiker Expertainer Clamps & Kits, plus more than 80 core and market leading brands such as CPC, Cejn, CDC Pneumatic, Master Pneumatic, EMC, Sicomat, FasTest, Camozzi, Festo, Aignep, John Guest, Fitok, Rotoflux & Werther Compressors.

COMPANY HISTORY Tom Parker first established the business in 1972, to distribute the innovative quick connect couplings by Cejn of Sweden to the UK pneumatic and hydraulic market. Tom Parker Ltd went from strength to strength, soon acquiring the UK distribution rights for products from American connection specialists CPC – Colder Products Company; both of whom the company are proud to work with to this day. In 1999 Tom Parker Ltd started to produce product catalogues aimed at distribution, OEM and end users: building up a wide resale network spanning the UK. Many of these companies have the Tom Parker catalogue personalised with their company details along with the option to have a clone or fully bespoke website. “Now there are only two independent catalogue providers for distributors left

“We will continue to be flexible, put our customers’ needs first and invest heavily in our people and our growth. We consider our expert technical knowledge, high quality products, after sales service and close working relationships with our suppliers, to be our major strength going forward in supporting our customers.” stated John Pomeroy, Business Development Manager.

LOOKING TO THE FUTURE

Their 50th anniversary catalogue includes 36,000 product lines of which 1400 are new ranges. in the UK fluid power network; we are enormously proud to be one of these.” stated Richard Parker, Sales Director.

PUTTING CUSTOMERS FIRST The company offers a wide range of benefits to its customers who work in the pneumatics, hydraulics, industrial and process industries, always aiming to put their needs first. “Whilst many things have changed at Tom Parker Ltd throughout our 50 years’ history, the company’s traditional core values very much remain the same. We still aim to be the first-choice supplier for our clients who require high quality quick connect couplings and related components.” comments Sebastian Cole, UK Sales Manager.

Marketing Manager Alexandra Hoyle comments “The whole team are so grateful to Mr Tom Parker for all he and his family have achieved. We are a strong, dynamic, closely knit team who care about and support one another. We are committed to delivering outstanding service and continuing to source and distribute high quality, global fluid power products to our valued customers. We are excited to launch our 50th anniversary catalogue, the first in the last 20 years to be unpriced. We are also in the process of making lots of enhancements to our website and digital platforms to propel us even further into the future and open up infinite possibilities.” Customers have flexible delivery options and can buy online 24/7 with same day despatches – next day available on stock items and even Saturday delivery. With no minimum order spend, Tom Parker Ltd.’s experienced technical support team carefully select products to enhance each individual project or applications needs. To request copies of their new 50th anniversary Tom Parker Ltd fluid power product catalogue in printed or interactive version, please email them at catalogue@tom-parker.co.uk

For further information, please visit www.tom-parker.co.uk

PECM Issue 54

Your Partner for Everything Fluid Power! Our core brands...

With over 36,000 products, new brand additions, almost 1400 new products and our expert, friendly team we are your one stop fluid power shop!

2022-23 CATALOGUE PRE-ORDER TODAY! Request Your Copy email: catalogue@tom-parker.co.uk Since we began trading in 1972, our focus has always been on supplying innovative, high quality, competitively priced product ranges. We now offer a comprehensive selection of more than 80 brands and offer connection solutions that span the entire fluid power market.

& 01772 255109

sales@tom-parker.co.uk

CELEBRATING

1972 1972 -2022 -2022

tom-parker.co.uk

HYDRAULICS & PNEUMATICS

HYDRAULIC DESIGN PARO SOFTWARE

Adding value to the end product

Working faster and more efficiently as a hydraulic engineer to deliver your work faster is always a hot topic. But that’s not the only way hydraulic engineers add value to the end product. Once a schematic leaves the engineer’s desk, it is implemented into the finished product that will go to work, throughout its lifecycle it will need to be serviced, maintained and repaired. Each of these stages will require downtime, repair time, work hours not to mention a team of different people working on it. Here also we as hydraulic engineers can influence how much time and money each of these situations will cost our customers.

VALUE ADDING HYDRAULIC DESIGN We as hydraulic engineers have the power to add value even throughout the life of the end product. It all starts with a well designed hydraulic system that will enable optimization at every life stage of the product. Here is how to ensure that during maintenance, service and repair the hydraulic schematic serves as a tool to keep the process running smooth and minimizing the time and costs:

1. CLEARLY IDENTIFY ALL COMPONENTS This may be a no-brainer, but lack of clarity here could mean delay and additional research necessary. This is time wasted and we all know time is money. Of course to clearly identify components there needs to be “one point of truth” with definitions that your team can look up when needed.

2. DIGITIZE YOUR SCHEMATIC For easy collaboration even across geographies – are you still using paper, or emailing bulky files? Have an easy digital file available for quick viewing and sharing that even in situations with weak internet connection your files are light and easily accessible.

3. HAVE UPDATED DATA SHEETS FOR ALL COMPONENTS Have updated data sheets for all components available with the schematic for easy reference.

www.paro.nl | info@paro.nl

PECM Issue 54

We at PARO are hydraulic engineers ourselves, and with these challenges in mind we have created HydroSym Software for designing flawless hydraulic schematics. All of the above options are available with HydroSym Software. You can clearly identify all the components and their properties, label them with internal item codes and so on. PARO Library contains over 40,000 hydraulic components that you can just click and add into the schematic as you design, this way component specs are always available and up to date. As for the Data sheets? Once you are finished designing, the entire project can be downloaded automatically into a neat project file containing all up to date data sheets for all components used. Heads up sales teams. This is also an additional value sell. Not only is your product of high quality, works well and competitively priced, but the hydraulic design is executed in a way that will continue to add value to your customer’s business throughout its lifetime.

HydroSym - saves you hours of design time. The only software you need for perfect hydraulic schematics every time.

Click and add components from the Paro Library of over 40,000 of hydraulic components and symbols.

Quick, Easy and Intuitive.

paro.nl

Focus more on your schematics, and less on the administrative side of the design process. How? The many smart features that work for you such as custom headers, automatic generation of Bill of Materials (BOM), easy sharing with your clients and many more. Download your free one-month trial on our website and start drawing your schematic in the next 15 minutes.

HydroSym is an enrichment in our working life. lt is incredibly supportive when the result is not only perfect but also makes the work itself enjoyable and fun.” I thoroughly enjoy HydroSym. lt is the best schematic software I have ever used. lt is user friendly, easy to make new symbols and the support from you guys is just excellent.”

HYDRAULICS & PNEUMATICS / MACHINING & MACHINERY

Drallim Rotary Selector Valve (RSV) solves challenging process applications The RSV continues to collect new and interesting applications. It is a small bore, multiport, multibank rotary poppet valve system suitable for a variety of fluids operating from 1 -10 bar. The latest configuration has been created as the heart of a piece of equipment designed to monitor the conductivity and dissolved oxygen levels in water samples. The intention is to be able to divert the single sample stream through two different Conductivity Flow Cells and Cation Columns/Filters, but also with the capability to be able to reverse the flows to enable backflushing of the two Cation Columns/Filters while the system is in operation. The pictures show the valve in development with a complex flow diagram.

At the same time, we continue to receive orders for bigger more complex systems such as the emergency gas slam-shut system shown top right. Originally developed with ball valves which failed due to cross port leakage. The RSV solved an important safety issue and has proven to be a robust and reliable solution in this low temperature critical gas safety system.

Drallim offer full support to process equipment designers to solve complex problems with the elegant RSV solution which is highly adaptable and available in Brass and Stainless Steel, with Fluoro Elastomer Seals and PTFE or ACETAL Resin Stems, according to service duty.

Contact: Sales@drallim.com | www.drallim.com

Peveril Group announces their new name! Material Processing Manufacturer - Peveril Machinery has been involved in the dry powders, concrete, cement, and chemicals industries since 1974. Director – Lachlan Macdonald says “Serving so many industries has had one major challenge and that was our Business name, it has confused some of our clients as some do not see “Machinery” to be what they are looking for” “We provide storage, batching and conveying and vibration end to end solutions, but to some clients this is sometimes seen

PECM Issue 54

as a process or plant and equipment”. Peveril Group are looking forward, to continuing to work with their many and varied clients as they continue to provide their manufacturing and installation solutions. If you have silos, conveying or batching plant requirements then reach out to them at sales@peverilmachinery.co.uk or https://peverilmachinery.co.uk Contact Lachlan Macdonald Direct on 0115 930 9068 Ext 10 or lachlan@peverilmachinery.co.uk

MACHINING & MACHINERY

LATEST NEWS FROM BRANDAUER BRANDAUER

Brandauer taps into Bruderer technology to deliver Middle East contract A significant £1.5m investment in a new high-speed production cell is helping a 159-year-old metal stamping specialist deliver a major contract to the Middle East. Brandauer, which employs 63 people at its Birmingham factory, has strengthened its long-term partnership with Bruderer by installing a BSTA410-100, which is capable of up to 41 tonnes, 1600 strokes per minute and features a large 1110mm bed. The machine will be used to manufacture stainless steel substrate frames for a male grooming product that is exported all the way to Israel and was chosen for its ability to achieve repeatable quality and parts in their millions. Secured against intense international competition, the project underlined Brandauer’s ability to take the customer through the entire journey, from developing the complex tooling to producing these parts in extremely high volumes. “We needed technology that could give us the tolerances and speed required by the customer to meet the order quantities, quantities that have more than doubled since winning the work,” explained Rowan Crozier, CEO of Queen’s Award-winning Brandauer. “The Bruderer was our 26th press of theirs. We know the level of performance and reliability it can deliver and we knew we could work with their engineers to spec the machine so that it not only gave us the control we wanted for this project, but could also be deployed to pick up other high volume contracts we might be managing in the future.” He continued: “We haven’t been disappointed. The control technology provides automatic ram shut height adjustment while the press is under acceleration and deceleration load for guaranteed process stability and pinpoint repeatability. “This is essential when you are working with

The tri-modular progression tool has more than twenty different stages and is one of the most complex the company has ever created. high tensile stainless steel that is just 0.15mm thick and utilising a progression tool that cost in excess of £100,000 to manufacture.” The Bruderer BSTA 410-110 B2 was selected, customised and commissioned in a uniquely competitive eight-month window to meet the stringent delivery requirements of the global client. Teams from both companies worked closely together to make this happen and to also ensure the machine was set-up to be fully automated to include post-production cleaning and re-reeling.

This means the press, alongside another Bruderer BSTA 510-110 B2, can produce up to 100 million parts for the customer every year. “You just can’t beat the precision and speed of this technology and the £1.5m dedicated cell we’ve created for this is one of the best-performing in the business,” added Rowan. Adrian Haller, Managing Director of Bruderer UK, concluded: “We’ve been helping Brandauer produce precision parts since 1976, so it’s great that the firm has once again turned to our presses for its latest product introduction. “The tri-modular progression tool has more than twenty different stages and is one of the most complex the company has ever created. Our ram guidance system – exclusively at strip level, helps eliminate displacement between the punch and the lower die giving engineers the ultimate control over the quality of the component. “It also plays a big role in reducing tool wear, which I know Rowan and the team were very keen on.”

For further information, please visit www.brandauer.co.uk/www.bruderer.co.uk Issue 54 PECM

MACHINING & MACHINERY

SPECIALISTS IN TOOLS & GAUGES WISEMAN THREADING TOOLS LTD

WISEMAN THREADING TOOLS LTD Specialists in Tools & Gauges for Screw Threads We have been supplying threading tools and gauges since 1987. Together with supplying plain plug and ring gauges this is all that we do, we therefore consider ourselves to be specialists in this field. We supply worldwide. We hold extensive ready stocks that include all of the standard stuff that others offer, but also includes taps, dies, die nuts, die head chasers, thread rolls and gauging for threads not normally available 'off the shelf '. Our real time stocks can be checked and purchased online at www.threadtools. com Just enter the thread details into the search box on the home page. You will be directed to the item, if stocked, or to our specials, (custom manufacture), sales team. who will quote to supply at competitive rates, in good time. As an account holder you can also order online from our listed in stock items, at your normal terms. We realise that you need the right item at the right price and quality, and in a reasonable time frame. We are geared to provide that. We can ship stocked items same day. Our experienced sales staff can assist and advise you on any technical issues. We welcome enquiries from resellers and can offer terms to suit. WISEMAN THREADING TOOLS LTD 11 Padgets Lane South Moons Moat Redditch B98 0RA UK +44(0)1527 520 580 sales@threadtools.com www.threadtools.com

For further information, please visit www.threadtools.com

PECM Issue 54

Threading Tool Specialists

HSS DIES & DIE NUTS Large shelf stocks for all Standard and many Special Threads. Check our stocks online.

THREAD CUTTING AND ROLLING HEADS and parts and repair service

THREAD ROLLS FOR ALCO & FETTE HEADS. READY STOCKS CUSTOM MANUFACTURURE

HSS TAPS Huge Stocks for all Standard threads CUSTOM MADE taps our SPECIALITY! We stock taps for many non standard (SPECIAL) threads All types; Spiral flute and point, Fluteless, Left Hand, etc, etc.

Wiseman Threading Tools Ltd 11 Padgets Lane, South Moons Moat. Redditch B98 0RA Worcs UK +44(0)1527 520 580 sales@threadtools.com www.threadtools.com

THREAD GAUGES all types. Large stocks for standard and SPECIAL threads. Any non stocked can be quoted for custom manufacture.

CHASERS FOR COVENTRY & LANDIS TYPE DIE HEADS Ready stocks for most size heads most standard and some special threads Geometry available for most materials. Custom manufacture our speciality!

MACHINING & MACHINERY

THE UNE6-2I UNISIG

Medical Shops Achieve Surgical Precision With Deep Hole Drilling Automation Medically speaking, cutting people open is dangerous. Today, physicians get around this problem by using modern surgical instruments to perform minimally invasive procedures, which make major operations intoIncrease simple outpatient appointments. But to your mold manufacturing versatility accomplish these feats of surgical science, using the power gundrilling with the manufacturers in the medicalof industry have to drill small-diameter holes hole throughdrilling, the leaders in deep UNISIG. Oﬀering entire length of slightly larger instruments. solutions Thincomplete part walls, intricate features, for everything from high surface quality and concentricity simple to complex mold components, UNISIG requirements, and extreme depth-tomachines improve diameter (D:d) ratioshelp make moldmakers these parts a challenge in production.

eﬃciency, throughput and precision with A typical laparoscopic part-processing surgical instrument is versatility at an outstanding designed to direct tools, cameras and other exceptional devices into the body value. through the instrument

using a guide wire. And to to ensure smooth, reliable and accurate performance during risks when the accuracy requirements are procedures, highly precise hole concentricityOPERATIONS TAKE YOUR MOLDMAKING so high, and if the part has to be flipped to is required at D:d depth ratios well above FURTHER WITH UNISIGdeep TODAY.drill a stepped bore, that introduces more 100:1, a challenge even for dedicated setup operations and more risk of human hole drilling equipment. error. With these challenges, it’s no surprise that What medical manufacturers need is a truly many manufacturers try to skip deep Find out more at the www.UNISIG.com end-to-end automated process that allows hole drilling process altogether by farming for an efficient single-piece workflow for out the work, but going to outside suppliers surgical instruments – and some deep brings its own problems. Pre-drilled blanks hole drilling OEMs, such as UNISIG, have might solve the deep hole drilling problem, engineered all the technology required to but they have to be fed into the machine meet this goal. The result is a complete one by one, defeating the whole purpose system that offers easily automatable, onof using automation-ready Swiss-style demand deep hole drilling processes for machines. Meanwhile, cannulated bar stock the most demanding surgical instrument allows shops to continue using their bar applications: the UNE6-2i. feeders, but it’s very expensive – and the hole quality and O.D./I.D. concentricity rarely As a twin-spindle machine with two meet the needs of medical manufacturers independent drilling axes, the UNE6anyway. 2i inherently has the capabilities manufacturers expect from a highTo overcome these challenges, medical manufacturers are turning to dedicated deep performance deep hole drilling machine. Counter-rotation, specialized workholding hole drilling equipment to finish instruments and superior alignment and precision allow started on the Swiss-style machines. With shops to confidently hold concentricity an experienced gundrill operator, careful tolerances and minimize mismatches, setup and a bit of finesse, the hole quality even at the extreme D:d ratios common can be excellent, and it allows the Swissin the medical industry. In addition, the style machines to remain fully automated. UNISIG Smart Control Interface simplifies The only remaining problem is part handling operation, while an innovative flow-based and transfer which introduces significant

coolant system automatically reacts to pressure changes for effective chip evacuation and high process security. What allows the UNE6-2i to truly shine as a part of the surgical instrument production process, however, is the in-machine automation. After the front spindle drills the first hole, a robot takes it out of the spindle, puts the hole onto the second spindle, and loads another fresh blank into the first spindle. The robot’s perfect repeatability ensures the highest hole quality – and the only human labor required for the process is loading bar stock into the Swiss-style machines, preparing the blanks for the UNE6-2i’s robot, and sending the finished parts on for post-processing. The UNE6-2i’s capabilities also give manufacturers significant production flexibility. Two holes with two different diameters could be simultaneously drilled in a single part, or two parts could be inprocess simultaneously to allow operators or robots to load and unload the machine without stopping. Alternately, this twinspindle configuration can be used to drill halfway through a part from one end with the first spindle and allow the second spindle to finish the hole from the opposite end.

Further information on all machines of the UNE series and the complete UNISIG machine program is available at: www.unisig.de

PECM Issue 54

UNISIG.COM

UNISIG TAKES YOUR DEEP HOLE DRILLING PRODUCTION FURTHER

Gundrilling and BTA deep hole drilling for highly productive shops. Whether your shop needs on-center or oﬀ-center holes, specialized job shop work or fully automated production, UNISIG has a deep hole drilling solution with the accuracy and performance you need.

Take your shop’s production further - learn more at UNISIG.COM.

Machines • Tools • Automation UNISIG machines, engineered and manufactured in the USA

MACHINING & MACHINERY

THE TL1

COBORN

Coborn’s New Dual-Purpose Table Lapping and Wheel Preparation Machine Coborn is delighted to introduce its new product, the dual-purpose TL1 machine, to the market. The TL1 may be used to generate the final cutting edge on SCD tooling after processing on Coborn’s PG3B, PG4 or PG6 Planetary Grinding machines, or it can be used to prepare a grinding wheel before use.

which reduces the amount of tools being produced impacting profit. In order to be able to obtain the required surface finish on the tool, preparing a wheel correctly is extremely important. The TL1 has been designed with this particular task in mind and offers a cost-effective solution to dramatically improve productivity.

As the process of preparing a grinding wheel correctly takes a great deal of time, anywhere between a day and a half to four days, this ties up the premium PG machines

The relatively low cost of the TL1 makes it an attractive alternative as it allows the PG machine to remain producing tools while it performs the crucial wheel preparation.

PECM Issue 54

The TL1 replaces the need for skilled, manual bench work and is ideal for SCD tool repair, wheel preparation and final cutting edge SCD tool processing. The TL1 is easy to use and does not require any specialist training. The TL1 may be used in conjunction with Coborn’s Planetary Grinding Machine ranges for processing SCD tools, which are illustrated below.

The TL1 offers a costeffective solution to dramatically improve productivity. Planetary Grinding Machine Series for SCD Tools

PG6 • Low and controlled waviness tools • Complex profile tools • Elliptical, parabolic, hyperbolic and blended radii profiles • Facetted, cone and radiussed indenters • Concave profile tools

The PG6 is an automatic, ultra-high precision planetary grinding machine for processing natural or synthetic single crystal diamond (SCD) tools. The PG6 features a new closed loop nano-stop for more accurate finishing of the radius form and acoustic tracing to enable acoustic monitoring of the grinding process.

PG3B • Low and controlled waviness tools • Facetted, cone and radiussed indenters The PG3B is a semi-automatic planetary grinding machine for SCD tooling with a programmable pivot. The machine features air bearings for both the pivot and the watercooled wheel spindle. The pivot motion is automatic and controlled via a touchscreen. Pivot angle limits, dwell time at end of stroke and pivot speed can all be pre-set.

For further information, please visit www.coborn.com Issue 54 PECM

MACHINING & MACHINERY

MACHINE MAINTENANCE DIPERK POWER SOLUTIONS

Maintaining your engine when not in use Engines are like your favourite pair of boots — they are made to be used. But, when it’s not in use, operators must ensure their engine is maintained properly. If left unused for extended periods, problems can start to develop and prevent the engine from working efficiently. Here, Keith Brown, Technical Manager at DiPerk Power Solutions provides tips on how to maintain your machine. Some machines are only used at certain times. For example, a combine harvester will only operate during the harvest, and a stand-by generator only runs during mains outages. While these machines are not constantly running, operators want to be sure that they will perform when the time comes to start them up again. By regularly maintaining idle engines, operators can reduce the risk of problems developing while they are not in use. REGULAR CHECKS The fuel system is the heart of the engine, pumping the fuel your machine needs to run, so always take care in keeping it clean and installing new filters before starting it up again. Leaving biodiesel in the fuel system can attract moisture, bacteria and fungi that leads to problems when starting up the engine. Therefore, if it runs on biodiesel, it’s important to drain the tank before refilling it with clean diesel and allowing it to run for ten to 15 minutes to flush out the residual biodiesel. Leaving a stored engine unattended for long periods increases the risk of contamination from nature. For example, if condensation collects in the machine, it can cause corrosion. One way to prevent this is topping-up the cooling and oil reservoirs, which leaves less room for condensation to collect. Insects, animals and water can also get into the engine while it’s not running and cause issues — covering the exhaust and air inlet openings helps to combat this. If batteries are still connected while the machine is not in use, they can discharge, so it’s always important to disconnect them first. Disconnecting also helps to deter theft

Leaving a stored engine unattended for long periods increases the risk of contamination from nature. when the equipment is left unattended for long periods of time in remote locations. STARTING UP Before using the machine again, there some key tasks to perform to ensure the engine will work efficiently. Changing the engine oil and filters prevents condensation reacting with contaminants in the used oil. When connecting the batteries and starting the engine, allow it stay idle for five to ten minutes to improve oil flow and the lubrication of critical components. If the machine has wheels, check that the tyres have sufficient depth and no defects. If the tyres are under-inflated, it

can increase fuel consumption and impact braking performance. It is also important to check that any lights on the machine are working properly. You can either ask a colleague for help or park in front of a reflective surface to see the lights — like you would when checking your car’s lights. Just like you clean and polish your boots so that they look good when you take them out of the cupboard, regular maintaining stored engines ensures that they will perform efficiently when you need them. For expert advice on how to effectively maintain your engine, visit the DiPerk website.

For expert advice on how to effectively maintain your engine, visit www.diperk.com

PECM Issue 54

MEASUREMENT & MONITORING

LEADING IN INNOVATION AVERY WEIGH-TRONIX

Half a million pound laboratory brings job creation to Smethwick Avery Weigh-Tronix, a leading metrology calibration service provider based in Smethwick, has brought £500,000 worth of investment into the region by launching Calibration Select, a new service offering, which has included opening a brand new, high-tech laboratory and creating a number of new jobs. The Calibration Select Laboratory, which performs calibrations using state-ofthe-art testing equipment and the latest processes across a range of electrical, force, pressure, temperature, dimensional and torque equipment, and mass weights, is an expansion to the company’s calibration service offering, which has a history dating back to the industrial revolution. Avery Weigh-Tronix, which celebrated its bicentennial celebration in June 2018, prides itself on its heritage, and its continuing investment into people and the region. The company has historically been known as a weighing scale manufacturer, however in recent years it has expanded into providing a wide range of calibration services. Alongside the new laboratory-based roles, which include three new Calibration and Repair Technicians, the company has also recruited a Forensic Investigations graduate through the Government’s Kickstart Scheme. The Coventry University alumni will gain hands-on experience, learning all aspects of the processes and procedures used for calibration; from how a metrology equipment calibration lab operates, to being trained how to write live project calibration procedures for the laboratory teams to follow, ensuring standardisation for UKAS accreditations. Originally planned to open in June 2021, but delayed due to Covid-19, the laboratory specialises in providing a five day turnaround as standard, by utilising a network of over 150 UK-based service engineers to aid its collection and delivery service. Andy Fox, Business Unit Manager, who has

Avery Weigh-Tronix, which celebrated its bicentennial celebration in June 2018, prides itself on its heritage, and its continuing investment into people and the region. overseen the startup of Calibration Select said, “This is a hugely exciting time for Calibration Select, and another chapter in the 200 year history of Avery Weigh-Tronix. We are constantly looking at how we can better service our customers to remain market leaders in the industry, creating new and innovative ways of working and continuing to invest in our people and our community. The new laboratory is just one

step towards our planned growth over the next five years. We are committed to ensuring the next 200 years can be just as revolutionary as the first.”

For further information, please visit www.calibrationselect.co.uk Issue 54 PECM

MEASUREMENT & MONITORING

UNIQUE PAINT PROCESS SYSTEM PHOENIX TM

Painting a complete picture of your coating process! PhoenixTM has developed a unique new Paint Process monitoring system, allowing for the first time, not only the traditional temperature profiling of the product temperature through the oven but also optical profiling of the products journey. The newly developed TS64 thermal barrier permits in a single barrier the facility to both protect the PhoenixTM data logger and also the PhoenixTM Optic system (video camera with independent illumination) with a thermal performance of 3 hours at 200 °C. The thermal barrier, incorporating a specially designed heat sink, can be adapted to allow either temperature profiling or optical profiling runs to be performed. Although it is most likely that the different monitoring operations will be best performed sequentially due to different set-up / mounting requirement the system can be used to perform simultaneous product temperature monitoring and optical profiling in a single pass through the oven if required. For the first time ever, you can potentially not only determine oven temperature uniformity problems from the temperature profile graph but complement this data with video evidence from inside the oven as to the possible root cause of the temperature problem. With a single system you can not only highlight hot and cold spots from the temperature data, which may affect the quality of the paint cure, but quickly and efficiently identify the physical oven fault causing the problem. Use the Optic system to discover oven problems such as faulty fans, blocked ducting or even damage to the internal oven structure or insulation. The PhoenixTM Optic system allows thru-process paint defect detection using Optical Profiling. The high-resolution video camera can safely travel through the paint oven with an independent torch recording video footage of what the product sees. The system is just like your car ‘Dash Cam’ the only difference being that the journey is through a cure oven operating up to 200 °C. The Optic system can be mounted on a test body allowing monitoring of the exterior of a separate production body shell or potentially directly on a production body itself.

PhoenixTM TS64 Optic system. Thermal barrier is shown configured with a PTM1220 20 channel data logger and finishing thermocouples, including the new compact MiniMag magnetic thermocouple.

The PhoenixTM Optic system allows thru-process paint defect detection using Optical Profiling. During the journey through the oven the painted car body can experience many problems that are not temperature related that can affect the quality of the cured paint. Employing the Optic system, problems such as paint sags or curtains, paint or rinse entrapment or condensate contamination can be detected and sources identified, allowing informed corrective action strategies to be reached. Complementing the monitoring system is the PTM1520 Epsilon-x a unique intrinsically safe 20 channel data logger. The PTM1520 is certified against the ATEX European standards as Group II category for safe operation in gaseous and dust environments www.phoenixtm.com

PECM Issue 54

(ATEX Zone 2 and 22 respectively) allowing safe operation of automotive paint and powder coating applications. Choose from magnetic thermocouples for traditional steel or clamp thermocouples for Aluminium. New to the PhoenixTM thermocouple range is the MiniMag thermocouple designed to fit in the tightest of spaces extending your monitoring capabilities. The Thermal View Finishing software allows paint process conclusions and actions to be made quickly but with confidence. Including the new Phoenix Factor index of cure analysis tool, accurate cure confirmation against paint supplier specifications for all your different coatings is now possible. The final profile report gives you the comprehensive certified monitoring record to allow fully traceable validation of your paint operation. Whether temperature or optical monitoring PhoenixTM your Finishing Oven to find, fix and forget those paint cure problems. For more information: Contact Dr Steve Offley - Product Marketing Manager; PhoenixTM Ltd UK; tel: +44(0)1353223100; e-mail: Steve.Offley@phoenixtm.com;

Innovation in Thru-Process Automotive Paint Monitoring Safe ATEX Certified Temperature Profiling

Intrinsically Safe

•• 20 20 measurement measurement channels channels •• Paint Paint & & Powder Powder coating coating •• Includes Includes Phoenix Phoenix Factor Factor cure cure index index calculation calculation

New Optic Video Profiling System During Production •• Detect Detect paint paint runs, runs, drips drips and and defects defects •• Spot Spot transport transport problems problems •• Identify Identify oven oven damage damage

Phoenix Temperature Measurement T:01353223100

E:sales@phoenixtm.com

www.phoenixtm.com

MEASUREMENT & MONITORING

Temperature control for dyno testing of EV components Electrical Vehicle bench tests demand wide temperature ranges and JULABO temperature control systems replicate coolant lines to provide precise simulation of real-life conditions. A PRESTO A45 (-45 °C to 250 °C) with a flow meter/fluid bypass maintains temperature of the test bed while simultaneously regulating the flow rate of the fluid.

A typical testing requirement for the test bed is to hold 65 °C with the component under different load conditions. At idle the PRESTO A45 can maintain 65 °C with 30 % (1.8 kW) power in a series of steps up to a full load test, the component requires cooling at 3-4 % (0.14 kW) cooling input to remove heat generated.

www.julabo.com/en-gb

New pressure gauges MAN SC/LC - from Kobold Introducing the latest version of the electronic digital pressure gauge; MAN-SC for battery powered applications, and MANLC for 24Vdc power with IO-link. • Alpha-numeric 14-segment reflective LCdisplay screen, full 5-digit display, and digit height of 16mm • Electronic screen module with 90° incremental rotation; for side mounted or inverted installations • Adjustable gauge head position

• Capacitive touchpads access • kPa, MPa, bar, mbar, psi, kN, N, torr, inWC, mmWC, inHg, USR Measuring units • Password protected peak memory, and reset function • 9V Lithium battery with 22,500 hours (2.5 years). • A zero (tare) for calibration • Optional rubber protective case cover • Measuring ranges from -1…0...+1600 Bar

www.koboldnews.co.uk

CTL Continuously Tunable Laser family: Measurements at the quantum limit Lasers of TOPTICA’s CTL product family are made to be ideal tools for exciting microcavities or quantum dots, for pumping micro combs, as well as for component testing and spectroscopy. Their most important property is providing wide and continuous tunability without any modehops. They have high power, a narrow linewidth and low drift. Scans can be performed with highest resolution. This unique combination of features makes them outstanding in their field

PECM Issue 54

and enables researchers to perform measurements at the quantum limit. The latest addition to this family is called CTL 900. It is tunable between 880nm and 950nm. The long-awaited wavelength range is especially useful for resonantly exciting quantum dots, for spectroscopy or addressing e.g. rare earth ions or the Caesium D1 line. www.toptica.com

POSITIVE MATERIAL IDENTIFICATION

THE THERMO SCIENTIFIC NITON XL2 PLUS FAST, ACCURATE, VERSATILE XRF

The Niton XL2 Plus is perfect for verification of metals and alloys in manufacturing as well as quality assurance testing for positive material identification. o Rapid real time results with high accuracy. Nondestructive analysis. o Compact, ergonomic and rugged design for real-world industrial environments. o Wider alloy coverage and lower limits of detection allow operators to scan a broader range of incoming or installed materials more quickly. o A dedicated UK based service centre and loan fleet will keep you running smoothly with full ISO 9001 accreditation.

CALL: 01256 397 860 Email: SALES@nitonuk.co.uk WEB: www.nitonuk.co.uk

RECENT RECENT FEEDBACK: FEEDBACK: “The “The whole whole service service was was carried carried out out professionally, professionally, and and arrangements arrangements for for loan loan equipment equipment to to cover cover us us over over the the service service period period was was very very professional professional brilliant. brilliant. Thank Thank you. you. David” David” Crane Crane Chem Chem Pharma Pharma Energy Energy

SCAN THIS QR CODE NOW: FOR FOR THE THE FULL FULL XL2 XL2 SPECIFICATION. SPECIFICATION.

MEASUREMENT & MONITORING

FUTURE PROOF SOLUTIONS LAUDA

Experts in thermal control and measurement LAUDA continues to provide an expanding range of feature-rich, future proof solutions with energy efficiency and connectivity front of mind, serving a diverse range of industries including food & beverage , brewing , chemical, pharmaceutical, biotechnology, oil and gas, composites, automotive, aerospace, digital printing, laser and beyond. From food and drink research laboratories to pilot plant and full-scale production, with typical applications from rotary evaporators, incubators, stills and freezers to autoclaves, fermentation chambers and brewing vessels, LAUDA can supply the right temperature control or measurement solution matched to the precise equipment need. LAUDA’s new range of water chillers has been designed not only to comply with the new Eco-design directive, but to surpass it through the innovative use of variable speed modules that automatically reduce their duty cycle in line with the cooling demand hence reducing energy consumption and running costs, giving a tangible return on investment for the user, whilst ensuring full compliance with the latest regulations on refrigerant (fluorinated) gases. Further portfolio expansion delivers the new LAUDA ‘Versafreeze’ ultra-freezers, (deep-freeze storage down to -85°C), and higher power ‘Integral’ process circulators, (process control from -90 to 320°C with >25kW of cooling @20°C), with pressure overlay options to increase the working range of water / glycol up to 140°C.

salt plants, we are able to provide unique, cost-effective solutions unparalleled by others.

LAUDA’s new range of water chillers has been designed not only to comply with the new Ecodesign directive, but to surpass it Furthermore, for applications requiring customised solutions tailored to individual requirements, we offer a made-tomeasure design service using a longestablished and highly skilled team. Project engineering is a core competence of LAUDA and using the modular engineering approach we can design and scale a system specifically matched to the application needs. With the capability to provide accurate heating and cooling in the range -150 to +550 °C using a variety of proven modules including heat transfer systems, process cooling systems, secondary circuit systems, fired heaters and molten

Beyond temperature control, LAUDA has a well-established suite of solutions for measuring viscosity and surface/interfacial tension aimed at the development of surfactants, oils, and polymers. LAUDA is here to assist with your technical requirements from the first stage of the application discussion, all the way through the process to the final commissioning, and after-care services throughout the lifetime of the equipment. A strong and experienced after-sales service function provides further peace of mind, with impressive first-time fix rates, and backed up by a fully kitted workshop at our newly configured facilities near Stamford. We look forward to hearing from you. Tel: +44 (0)1780 243118 Email: info@lauda-technology.co.uk

For further information, please visit www.lauda-technology.co.uk

PECM Issue 54

Explore Rigaku’s benchtop and on-line EDXRF elemental analysis solutions. Applied Rigaku Technologies offers benchtop and on-line EDXRF (energy dispersive X-ray fluorescence) analyzers for non-destructive elemental analysis of solids, liquids, powders, coatings, and thin films. NEX DE VS and NEX OL are excellent solutions for helping solve your analytical needs.

NEX DE VS — Benchtop EDXRF with Small Spot Analysis Capabilities

NEX OL — On-line Process Control for Liquid Stream Applications

NEX DE VS provides rapid qualitative and quantitative elemental analysis of sodium to uranium in almost any matrix — from solids and alloys to powders, liquids, slurries, and RoHS materials.

The NEX OL multi-element process analyzer serves various process control applications spanning from heavy industrial to food-grade process gauging solutions.

• Analyze Na to U non-destructively

• Analyze Al to U non-destructively

• Integrated high-resolution camera

• From ppm levels to wt% concentrations

• Automated 1, 3, or 10 mm analysis spot sizes • Advanced fundamental parameters software

• Configurable for classified and non classified areas • Standard communication protocols

www.RigakuEDXRF.com +1-512-225-1796 | info@RigakuEDXRF.com

PACKAGING

FOAMplus® perfect protective packaging solution from Storopack As a leading global protective packaging supplier Storopack recognizes the importance of ensuring goods are protected during transit and arrive in perfect condition. Damaged goods not only incur costs for replacement orders but also affect businesses’ reputations. So while costs need to be kept to a minimum it is vital to choose the correct protective packaging type. Usually a void fill packaging medium will suffice. However when the product is more sensitive to shock and vibration, such as engineering, electronics, aeronautical, and many other expensive products then more consideration has to be given to using the right type of in-the-box protective packaging. Storopack’s FOAMplus® range is a perfect solution for companies that manufacture or ship products that require this highest degree of protection eliminating transit and handling damage. The success of FOAMplus® polyurethane foam is based upon its huge versatility as a packaging medium. The foam can either be dispensed directly into the carton where the expanding foam will mould itself to the contours of the product shape or can be made into pre-moulded cushions to enhance presentation. The product will satisfy the most rigorous cushioning demands for high value, fragile and awkward shaped products. The light weight foam packaging also ensures that shipping costs are kept to a minimum whilst providing customers with total product protection. As a space saving solution FOAMplus®, polyurethane foam packaging is ‘on demand’ and mixes two components together which then expands up to 200 times its liquid volume negating the necessity for large storage areas required for pre-fabricated packaging. The benefits for customers are numerous. As well as an ideal solution for protecting awkward and valuable products, customers with product

design changes and new product line additions are able to quickly adapt the packaging without the need to carry a large range of bespoke cartons or fabricated packaging. There are two dispensing methods available for the insitu protective packaging solution. Either FOAMplus® Hand Packer, a manually operated system, with a fully electronic microprocessor control to maintain consistent quality that delivers the foam direct into polythene lined carton via a foam dispensing gun. Alternatively the Bag Packer² Foam-in-Bag dispensing system is fast, easy to use, efficient and economical. The machine can produce up to 23 foam-filled bags per minute at the touch of a button. Polyol B 5504R, foam B component is made from 30 percent recycled polyurethane.

www.storopack.co.uk

FOAMplus® Your products deserve the best protection. Expanding polyurethane foam pads mould around any product shape within seconds. Exceptional protection for fragile or awkwardly shaped products.

T: +44(0)114 249 2004 E: packaging.uk@storopack.com *subject to qualification

PECM Issue 54

www.storopack.co.uk

SUPERIOR INDUSTRIAL PACKAGING PROTECTION PAPERplus® - Paper pads provide maximum performance, high density, and strength. Ideal in-the-box protection for heavy products.

100% recycled content and 100% recyclable

PROCESS TECHNOLOGIES

WORLD LEADING SUPPLIER FRANKFURT LASER CO

The innovative partner for consultation on and distribution of laser products RAMAN LASERS FOR FRUIT QUALITY CONTROL Raman spectroscopy is a new method to control the quality of fruits. It allows a nondestructive investigation of the freshness of fruits and to sort out those fruits that are no longer attractive to consumers. Another application is the non-destructive, rapid and accurate detection of pesticide residues on the surface of fruits. FLC offers a great variety of Raman Lasers for Raman spectroscopy in the visible and near infrared wavelength range.

LINE LASER MODULES FOR ALIGNMENT OF FRUITS Sorting and quality inspection of fruits is still a time-consuming task because of the low level of automation. Natural products exhibit a greater variance compared to manufactured products regarding quality and dimensions, which complicates their automated processing. By means of a red line laser like a laser from the ML2040Series or the HAML-F in combination with a color CMOS camera and a specially trained Convolutional Neural Network it is possible to determine the orientation of fruits. The accuracy of the orientation prediction is approximately 5 degrees, which presents very promising results for the automation of fruit packing systems.

Sorting and quality inspection of fruits is still a time-consuming task because of the low level of automation

For further information, please visit www.frlaserco.com

PECM Issue 54

PUMPS

PROGRESSIVE CAVITY PUMPS SEEPEX

Overcoming the top 4 pumping challenges of the brewing and distilling industry

A flexible alternative to expeller units, SEEPEX open hopper pumps are used for spent grain handling as well as grist mixing and transfer

By Peter McGarian, Managing Director, SEEPEX UK The many challenges faced throughout the brewing or distilling process can be divided into three major areas: raw materials handling, production and waste handling. In each, accurate control of product flow is essential to ensure the final product quality is consistently high. Pumps are therefore integral to brewing and distilling operations. Here, we demonstrate how switching to a progressive cavity (PC) pump can deliver efficiency, productivity and energy gains to help brewers and distillers thrive.

1 GRIST MIXING AND TRANSFER The brewing or distilling process starts by mixing milled grain with water in a mash or lauter tun, where the starch is converted into sugar. In newer or smaller breweries, the grist case often sits below the mash tun, with a conveyor system transferring the grist to the masher. This involves high incremental costs and can add complexity to the conveying system, leading to mixing problems; water is often added unevenly, resulting in a mix that is not homogenous and reduces the yield. An alternative to complex conveyor systems are open hopper PC pumps in Seepex’s BT range. These offer installation and mashing-in flexibility, allowing the grist to be mixed with hot water and then

PECM Issue 54

pumped into the mash tun. Comprising a feed hopper and an auger feed screw, the pitch and diameter of the auger can be adjusted for optimal product feed, ensuring a homogenous mix and a stable yield.

2 YEAST HANDLING A critical process for any brewery or distillery is the fermentation stage; when yeast is added to the wort to convert simple sugars into alcohol. Yeast is shear-sensitive so requires very gentle and hygienic handling to avoid damaging it. Peristaltic pumps are sometimes used at this stage, but their pulsating action can have a negative effect on the quality of

shear-sensitive products like yeast. By contrast, Seepex’s BCF range of PC pumps offers more gentle and hygienic handling, better preserving the yeast quality for fermentation. This is because PC pumps move the product through the pump in a series of cavities, which prevents slip from the discharge back through the pump. Slip creates shear, so compared to other pump designs which have clearances between the lobes, screws or gears, PC pumps have a very low shear action. They are also good at handling entrained air and foam; important for brewers and distillers as the yeast can gain a foamy consistency at this stage.

SEEPEX BCF progressive cavity pumps are ideal for gentle and hygienic handling of shear sensitive products like yeast

SEEPEX PC pumps are integral to brewing and distilling in raw material handling, production and waste handling

At the end of the fermentation process, yeast can also be recovered for re-use by discharging from the conical base of closed vessels or skimming from the surface of open vessels. In either case, the low shear characteristics of the BCF range offer advantages over alternative pumped methods or inefficient manual procedures.

3 FLAVOUR AND COLOUR DOSING The addition of flavours and colours into beers and spirits must be done accurately and constantly to ensure even distribution and a consistent final product, with any additives metered in a non-pulsating manner. Positive displacement pumps are sometimes used but their pulsating action means that once they have dispensed a product, there is a pause before they can dispense again. This results in a gap in the process, which can cause uneven distribution of ingredients. In contrast, Seepex’s PC dosing pumps (D range) are virtually pulsation-free and their output is directly proportional to the rotational speed of the pumping elements. This linear accuracy enables easy calibration and control. Their ability to meter very low flow rates means that colours, flavours and portions

The addition of flavours and colours into beers and spirits must be done accurately and constantly to ensure even distribution and a consistent final product are all consistent, and they can also accurately meter a wide range of product consistencies.

4 REMOVING SPENT GRAINS, DRAFF AND HOPS By-products of beer and spirit production include spent grains, draff and hops. At the end of the mashing process, they need to be transferred rapidly to storage tanks or silos to enable production to continue. The methods of removing spent grain or draff vary according to the size of

the brewery. Small breweries favour manual removal, whilst larger breweries or distilleries tend to use compressed air units (pneumatic expeller units). However, brewers and distillers can significantly reduce their costs by pumping these residual materials instead. Open hopper PC pumps with auger feed systems can transport the spent grain or draff within a closed pipe system over hundreds of metres. Seepex’s Smart Air Injection (SAI) technology is also ideal for this application. SAI can efficiently convey 15-40% dry solids (ds) spent grains, draff and hops in plugs of 20-30m length, over distances of up to several hundred metres using controlled air pulses. SAI combines progressive cavity pumping with pneumatic dense-phase conveying to increase process efficiency and productivity, as well as reducing energy consumption.

IMPROVED BOTTOM LINE In conclusion, by moving away from traditional and inefficient product handling methods towards innovative, problemsolving PC pump solutions, brewers and distillers can maintain their product quality, reduce their energy consumption and increase their production capacity.

For further information, please visit www.seepex.com Issue 54 PECM

PUMPS

SCT AUTOADJUST SEEPEX

The Most Intelligent Progressive Cavity Pump in the World Through Industry 4.0 technology, SEEPEX has refined its range of progressive cavity pumps to introduce the pump generation of the future, today. The unique patented SCT AutoAdjust technology in combination with SEEPEX digital solutions enables remote adjustment to restore pump performance at the optimal operating point without onsite manual intervention. SCT AutoAdjust is the next evolutionary step of Smart Conveying Technology (SCT), an ease of maintenance design launched over 10 years ago to simplify and speed up maintenance removing the need for dismantling the suction or discharge pipework. The design of SCT AutoAdjust maintains the same design features of SCT while incorporating hydraulic controls to restore and maintain pump performance.

REMOTE ADJUSTMENT WITH ONE CLICK The integration of SEEPEX digital solutions with SCT AutoAdjust enables such adjustment to be made remotely from the pump, through the SEEPEX Pump Monitor and SEEPEX Connected Services. This reduces the need for onsite manual intervention and time-consuming trips to pumps installed in remote, inaccessible locations or large complex sites.

SCT AutoAdjust combined with SEEPEX digital solutions enables predictive and forward planned maintenance, increasing uptime and lowering life-cycle costs. All with just one click and without the need for special tools or replacement of components, SCT AutoAdjust enables the pump’s efficiency to be restored remotely and adapt to changes in process conditions. This translates into significantly improved uptime, longer service life of components, reduced need for spare parts and lower life-cycle costs.

THE POWER OF DIGITAL SEEPEX digital solutions incorporating the SEEPEX Pump Monitor and Connected Services enable predictive and forward planned maintenance to increase resilience, process and asset uptime, and facilitate on time spare parts availability.

The Pump Monitor transforms the progressive cavity pump into an intelligent field device that constantly monitors the status and performance, and immediately reports deviations to the user. Advanced analytics provided by the cloudbased Connected Services, combined with SEEPEX application expertise, deliver process optimisation, improved equipment and plant efficiency, creating previously unimagined potential for increased equipment availability. SCT AutoAdjust offers the ability to restore both pump performance and efficiency remotely. The predictive and forward planned maintenance afforded by monitoring and advanced analytics increases uptime and spare parts availability. Maintenance becomes easy and simple and unplanned downtime is reduced. Summary of Benefits • Ability to restore pump performance and efficiency remotely • Predictive maintenance through monitoring and advanced analytics • Forward planned maintenance • Reduced reactive maintenance • Increased uptime

SCT AutoAdjust enables remote adjustment to restore pump performance without onsite manual intervention

For further information, please visit www.SEEPEX.com

PECM Issue 54

SOFTWARE & SYSTEMS

DIN11864 and DIN 11853 Aseptic Unions for Orbital Welding

EMiR Software wins AEMT Award for its contribution to skills and training

High Flexible Industrial Ethernet Cables

DIN11864 and 11853 unions were developed to meet the exacting needs of the food, chemical and pharmaceutical industries. This range of unions has been developed from the three most common systems used in the hygienic and sanitary industries; namely the “Aseptic” screwed union to DIN11864-1; the “Aseptic” flange union to DIN11864-2 and the “Aseptic” clamp union to DIN11864-3.

Last year the world was hit with the pandemic, an unprecedented event that affected businesses worldwide. This changed the way we worked and the need to accommodate home working was essential. EMiR Software responded swiftly to this industry need and developed the eMiR-Learning Platform, an online learning solution designed and dedicated to the EMiR customer base. 11 learning modules were created that allowed users to log in anywhere and at any time, thus ensuring EMiR’s customer skills and training levels were kept to an optimum during such difficult times. The system introduces users to key functionality in EMiR Software with overviews of each of the software’s modules. The courses are comprised of screen captured videos walking learners through an overview of the EMiR functionality. At the end of each course an exam tests the learner’s knowledge of the content and successful candidates are awarded with a certificate.

70 years after its foundation, SAB Bröckskes presents itself highly innovative as answer to the mega trends of digitisation and industry 4.0 . The company presents a range of new industrial Ethernet cables 6, 6A, 7 and 7A that are not only extremely robust but also ensure a quick and efficient data transmission. SAB is not only a cable manufacturer but also offers support in automation technique for example in the range of new communication systems for drive technology. Herewith, the individual requirements of the customer and the long-term experience of SAB as manufacturer of highly flexible cables are combined in new products . The quick and flexible production of sample lengths is no problem at all.

www.emirsoftware.com.

www.sab-cable.com

Available with optional lengths to suit both orbital and manual welding, these unions have been designed to match tube and pipe specifications to DIN11866 Table A (DIN11850); DIN11866 Table B (ISO 1127) & DIN11866 Table C (ASME BPE). Size range: 10mm to 150mm and 1” to 4” Specials are available up to 304mm Materials: 316L SS 1.4404 and 1.4435 Specials available in Duplex and Alloy 22 Tel: 01269 841 324 Web: www.alchemprocess.co.uk

The cable manufacturer focus on two Industrial Gigabit Ethernet cables that have been especially developed for the increasing data transfer in automation technique.

Issue 54 PECM

At its core Sapman v12 is a sophisticated Manufacturing, Warehousing and Stock Control solution. This modular product provides extensive facilities for Stock Control, Sales and Purchase Order Processing, Warehouse Management, Bill of Materials, Works Order Processing, Engineering Control, MRP and CRP. With the Microsoft SQL database engine at its core this product provides a leading edge business management solution. Our highly skilled team has 20 years of experience resolving our customers’ Assembly, Manufacturing Control and ERP requirements, their Stock Control and Warehouse Management needs using our advanced, effective and efficient software solution. Sapman v12 fully integrates with Sage’s Accounting solutions: Sage 50 and Sage 200. It also provides an upgrade path from Sage 100.

disposable BBQs our customers rely on Sapman v12 to run their businesses.

Sapman v12 is highly customisable to operate with virtually any business model. With successful installations in a huge range of industry types from manufacturers of medical products to

Sponsored development of specific functionality is possible where customers require some modification to allow the software to exactly map their business’s operational model.

SAPMAN V12 AND SAGE 50 IT ALL STARTS WITH A SALES ENQUIRY! SELL IT

BOM V12 produces the BoM : tree-view with collapsible/expandable nodes

Quotations: Quote ( including price breaks)& Drawings & Pricing : v12 can attach drawings to the Quote

SFDC Shop Floor Data Capture : using barcodes v12 manages the job though the shop floor

SoP : The Sales Order Processing gets underway

WiP With Shop Floor Data Capture SFDC v12 knows :

MAKE IT

What Material/Subcomponents have been used, Who has worked on the job and on what machine - Get Material, Labour & Machine Variances & produce management reports -

Stock : Stock Enquiry : Check material Needs : Make to Order or Ex Stock? If not it may generate a Purchase Order for more Stock

Every stock issue is linked to an original GRN - ensuring full Serial Number and Batch Traceability

If the Sale item is Make To Order (MTO) then the Works Order Processing routine kicks in

Stock Finished item is booked into Stock

v12 is suitable for Batch Manufacturing, Make to Stock, make to Order, Kanban & service works

v12 knows where it is; it covers multiple sock locations and stock with Sub Contractors

Stock values from v12 update Sage50 Nominal Ledger

Stock values per client defined categories can be up dated to Sage50 Nominal at client defined times

PoP Purchase Order Raised Purchase Invoice received & Sage 50 updated for Nominal Codes, Purchase Ledger and VAT WoP The confirmed order has to be manufactured & v12 produces the works order

SEND IT Stock Stock records updated, Despatch note raised; Certificates of conformity produced

Sales Invoice raised & Sage 50 updated for

WHAT THEY SAY “We really like the Shop Floor Data Capture system which enables us to see the current status of any Works Order live and onscreen.” Alan Saitch, Managing Director, Lada Engineering Services Ltd

“V12 offers us greater productivity, improved communications with third parties and the interconnectivity between the various menus and our Sage Accounting software makes operating our company infinitely easier.” Colin Mallard, Finance Director, Lakeland Laboratories Limited

“V12 was a complete transformation for our business back in 2014, with the added bespoke service and repair package designed by the SMS team the customer input and traceability became seamless.” Mike Perkins, Managing Director, Encoders UK Ltd

Nominal Codes, Sales Ledger & VAT

For more information on Sapman v12 please visit our website at Sapmanv12.co.uk. Email us on info@sapmanv12.co.uk or please telephone us on: 0333 456 12 12.

PECM Issue 54

SOFTWARE & SYSTEMS

COMPREHENSIVE ERP SYSTEM SAPMAN V12

If you make stuff we’ll help you make it If you have a warehouse we’ll help you manage it If you hold stock we’ll help you control it Buying an ERP system used to be a major capital expense, potentially running to tens of thousands of pounds for an up and running system. The cost of the software purchase and associated consultancy made it a hugely considered financial outlay. For manufacturers looking for a rapid Return On Investment – this was a major obstacle for many businesses : together with the desire to spend their CapEx budgets on modern machinery and increased manufacturing capacity rather than software!

For companies that want the software “out of the tin” - and do not require any bespoke programming – a system install and set-up, including training and data conversion would be around £2,950. Our licencing is £95-£20 per month (depending on user numbers) with no minimum contract obligation. Additional users can be added as required and, indeed, reduced.

and Sage200, and we still have some clients on Sage Line 100 yet to upgrade.

A key market for us is Sage users. Sapphire Manufacturing Systems Ltd. The developer of Sapman v12 has been an Authorised Sage Developer for over 20 years. So most of our users run on Sage50

We can demo the software remotely via Team Viewer or organise a visit to your premises or you can visit our Bristol Demo Suite: call us on 0333 456 12 12 to have a chat.

One of the great advantages of Sapman v12 for Sage users is that users can benefit from multi depot stock and full Serial Number and Batch Traceability without the need to upgrade their accounting engine from Sage50 to Sage200. This is an additional cost saving benefit

STOP PRESS Problem Sage announce both Sage50 Manufacturing and Sage200 Manufacturing are End Of Life Solution Sapmanv12 More Features – Less Cost – Sage Developer Fully Supported – Continuous Development Sapmanv12.co.uk COME AND VISIT US AT THE SOUTHERN MANUFACTURING SHOW, FARNBOROUGH: 8-10 FEBRUARY 2022 ON STAND E105 Issue 54 PECM

STORAGE, HANDLING AND DISTRIBUTION

STOP

RUST IN ITS TRACKS

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PECM Issue 54

Drallim Industries Limited

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Watchkeeper Stowage Trolley

ACCREDITATIONS: BS EN ISO 9001:2015 | BS EN ISO 14001:2015 | BS EN ISO 45001:2018 | AS9100D: 2016

Fuel Storage Solutions APIA or A Pipe in A Pipe is an innovative and patented bunded system from Fuel Storage Solution. Utilising the Geberit, 316 stainless steel Mapress pipe, suitable for the safe movement of over 3000 liquids and gasses, FSS fabricate an integrally bunded pipe that will retain 100% of the product in the event of an inner line leak. The configured parts are returned to Geberit for rigorous inspection and testing which allows the retention of their 10-

year manufacturer warranty on to the new system. The versatility of the pipe allows it to be rapidly installed without the need for hot works and it can be configured with 24/7-line leak detection and an automatic closure device to give customers added piece of mind. Call 01274 813 003 Fax 01274 882 915 sales@fuelstoragesolutions.co.uk

fuelstoragesolutions.co.uk

Millwood House, Drury Lane, Ponswood Industrial Estate, St. Leonards-on-Sea, East Sussex, TN38 9BA Tel: 01424 205140 | Sales@drallim.com

www.drallim.com

Industrial and clean area lifting and handling solutions Palamatic boasts over 35 years of experience in materials and powder handling, placing it at the cutting edge of lifting and handling solutions for all manufacturing industries. As a leading expert in handling solutions, Palamatic offers an extensive range of equipment, which includes vacuum tube lifting systems, support gantries, automatic sack opening machinery and bespoke handling solutions for the pharmaceutical and healthcare industries. In addition to this, Palamatic also keeps spare parts in stock for standard systems,

This excellent product range is supported by an exceptional end to end service, from sales enquiry through to after sales services. Highly experienced staff are available to offer help and advice at all stages of the process, and Palamatic can assist with parts, servicing and annual certification requirements to ensure customers’ equipment provides many years of active service.

T +44 (0) 1246 452054 sales@palamatic.com | www.palamatic.com

Issue 54 PECM

STORAGE, HANDLING AND DISTRIBUTION

Engineered For

Endurance Internal and external rolling doors and shutters to improve and protect your productivity both safely and securely.

Expert heavy equipment movers At Flegg, we are experienced heavy equipment movers and installation experts, providing unbeatable logistics services to our customers. Moving industrial machinery and sensitive medical equipment requires careful planning and execution to ensure the safety of the equipment.

single machines, large factory moves, delivery and installation, on-site lifting and assembly, machinery removals, and much more. Whatever your machinery moving needs, our expert team has the experience and knowledge necessary to meet them.

Our three specialised medical, project and transport divisions integrate to create a service that can meet the needs of any business.

0845 4584958 info@fleggprojects.co.uk

www.fleggprojects.co.uk

We offer specialist transport and storage solutions for

■High-speed doors - improve workflow efficiency ■ Fire doors - ensure staff safety ■ Shutters - security and asset protection ■ Custom doors - designed your

way

Design | Install | Maintain Get a free consultation, contact us on +44 (0) 191 214 0404 | info@hartdoors.com

www.hartdoors.com 96

PECM Issue 54

Seven Storms solution Working for a major online retailer, Hart Door Systems has installed seven of its successful Speedor Storm doors at a highvolume distribution facility. All Speedor Storms, five of which measure 5m x 5m and two 3m x 3m, were installed to the despatch building on busy door openings. The Speedor Storms allow quick and easy access to the openings where sectional overhead doors were being left open enabling heat loss and an unpleasant working environment. Hart provided expert design advice, specification and installation. A Hart spokesman

says: “Speedor Storm is being increasingly used in high traffic situations where exceptional wind resistance is required. The energy-saving potential of this door is also particularly high. “We find the Storm is used predominately as an external rolling door with a unique guide system offering wind resistance up to class 5 as defined by DIN EN 12424, on larger openings up to 8m x 8m. “Capable of withstanding winds up to 90 mph when closed, the Storm is a robust and reliable system.”

www.hartdoors.com

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TOOLS

DATA-DRIVEN SOLUTIONS DESOUTTER

It’s time for your digital transformations As businesses at varying stages of their digital transformations grapple with data management, it pays to use a unifying system allowing central analysis and control. Organisations entrenched in the world of big data or those just taking their first steps into industry 4.0, will benefit from Desoutter’s data-driven solutions. It’s now very easy to manage and analyse data gathered from the widest possible array of sources. Never before has there been an opportunity to gather such an abundance of data from the tools and processes used day-to-day, from machinery and test equipment in manufacturing environments, software systems in warehouses or manual entry from operators in the field. Empowering? Yes! But, on closer inspection it’s too often left untouched, unobserved and untapped. Data for data’s sake is no good to anyone.

Organisations entrenched in the world of big data or those just taking their first steps into industry 4.0, will benefit from Desoutter’s datadriven solutions.

CAN YOU WIN THE DATA COLLECTION BATTLE? With sensible planning, yes! Desoutter’s ‘Pivotware’ process control software provides operator guidance as well as automation of equipment and tests. Pivotware processes can be created quickly and easily, whilst also allowing the integration of our intelligent tooling and

a wide variety of third-party equipment. This allows the data from all relevant equipment or sources to flow through one system, eliminating the requirement for separate databases or traceability systems.

LET YOUR HISTORY HELP SHAPE YOUR FUTURE… With the ability for data to be recorded through one system, it can be stored centrally. Therefore, it’s simple and intuitive to perform analysis of historic data by searching for specific builds, events or time periods. Data can be viewed in its original state for quick reference or exported into various formats for advanced analysis and concise sharing.

BE MORE INSTANTANEOUS, IT’S EXPECTED! Traditionally, data is used reactively as required. These days society is more connected and our business increasingly fast-paced. This means it is critical to proactively use data which drives daily decision-making within an organisation and prevents issues ahead of time. Desoutter’s ‘Demeter’ real-time data monitoring and analysis software allows easy viewing of key data in a tailored format, accessible from any web-browser equipped device. A proactive data strategy = reduced risk and increased productivity. Don’t risk your company’s data being left shelved with its valuable lessons unlearned.

pivotware.com | desouttertools.com 98

PECM Issue 54

Portable Confined Space Ventilators & Air Blowers Fume & Dust Extractors Where fumes, smells or dust occur, the Miniveyor Air VAF fans can move contaminated air out of a confined space or building. They effectively exhaust fumes, ventilate confined spaces, and increase the flow of fresh air. The Miniveyor Air range are tough! The rugged VAF ventilators easily withstand blows without denting, giving less downtime and greater productivity and come with an industry leading 10 year warranty on the body. The vane axial fans work on positive and negative airflow and are at home either extracting dust and fumes or blowing clean air into a confined workspace. In fact whatever the industry you work in, from marine, construction, mining, telecoms, fabrication or maintenance services, our VAF series fans will take whatever is thrown at them.

VAF-200 (8”)

VAF-400 (16”)

VAF Air Ltd Tetbury Ind. Estate Tetbury, United Kingdom sales@vaf-air.com +44 (0)330 016 0002 or visit -

VAF-300 (12”) Pneumatic

www.vaf-air.com

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