BECKHOFF - 74 Why some manufacturers are using automation to operate on a smaller footprint. ADVANCED ENGINEERING SHOW - 68 The UK’s leading annual gathering of engineering and manufacturing supply chain professionals MANUFACTURING Engineering Process &Control ThroughGlobalPECMSuccessInnovation Issue 58 2022 www.pecm.co.uk£4.95 PPMA - 60 A hotbed of innovation, discovery and the industry's finest
Such is our confidence in this technology we offer an unparalleled 5 year full warranty on all models Find out www.jasic.co.ukmore Exclusive UK Importer 0161 793 8127/jasicuk @jasicuk Out of the Box
Issue 58 PECM 3 Inside... Sections Editors Choice PPMA Show preview Advanced Engineering Show Boilers & Maintenance ControlCoatings& Automation Electrical & Electronics Facilities Management Food Processing Fluid Gears,HandlingDrives& Motors Health & ValvesTrainingTools,SwitchesStorage,SoftwarePumpsProcessPackagingMeasurementMachiningSafety&Machinery&MonitoringTechnologies&SystemsHandling&Distribution&SensorsPlant&Equipment&Recruitment&FlowControl 156153150146144139137132130118106999797969284747372686010 Inside Issue 58 BRAMMER BUCK & HICKMAN How to achieve the 3 Rs in Bearings SPELSBERG Rapid availability and tailored designs provide industrial enclosure customers with what they need TFC Avoiding long lead times with careful planning PPMA A hotbed of innovation, discovery and the industry’s finest IMA Chill out with IMA Ilapak’s flow wrapping solutions for fresh food CELEBRATING 10 YEARS The Engineering Design Show is back this October! BECKHOFF Manufacturing with a smaller footprint BURKERT Decentralised automation of valves in hygienic areas INMOCO Electric actuator increases accuracy and productivity of bulk bagging machine LESTERS Large packaging specialist opens second warehouse after 120% sales boom OMNIFLEX Insights gained from projects on the Sellafield nuclear site and on awardwinning National Nuclear Laboratory project distilled into whitepaper MANUFACTURING Engineering Process &Control Cover photo: BARA
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Issue 58 PECM 5
The leading source for innovators in Technology, Manufacturing and Maintenance within the Engineering & Processing industry worldwide. Published bimonthly, a subscription to PECM magazine is essential for Process Engineers, Chemical Engineers, Instrumentation Engineers, Mechanical Engineers, Plant Engineers, Precision Engineers, Environmental Engineers & General Engineers, Companies and Organizations in the Food, Dairy, Beverage, Brewing, Semiconductor, Pharmaceutical, Biotechnology, Chemical, Oil & Gas, as well as all UK's major manufacturing units. Every issue of the magazine contains the latest news, in-depth features, together with product innovations and case studies showing how process engineers are implementing new technologies to reduce costs and impact on the Withenvironment.over140,000 readers worldwide the publication is widely read, recognized, and well respected within the Process, Engineering & maintenance industries.
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Commander S is the first drive to come with an app interface as a standard. Marshal reforms how the user interfaces with the drive making commissioning, monitoring, diagnostics, and getting support so easy. It’s a game-changer in today’s crowded micro drives market.
NEW MICRO
Commander S provides a unique solution for applications that require plug-and-play control convenience straight from the box. Its many on-board features make it easy to install, easy to use, reliable and cost-effective.
The NFC (near field technology) Forum, recognises products that empower organisations to deliver secure, reliable, and intuitive tap-based interactions around the globe. So why did we win? using NFC communication enables users to quickly converse with their drive. Imagine programming your drive without taking it out of its packaging and after installation performing configuration and diagnostics, with it powered on or off; Commander S and Marshal do just that. Our drive is the complete package, making simple applications simple. We’ve ensured fast installation and fast configuration because we value the time of our customers.
FRESH
controltechniques.com/commander-sInterested?
apply. COMMANDER S & MARSHAL controltechniques.com/commander-sInterested?
COMMANDER S AC DRIVE 0.18 kW to 4 kW 1ph 100V & 200V, 3ph 200V & 400V 2022
The NFC (near field technology) Forum, recognises products that empower organisations to deliver secure, reliable, and intuitive tap-based interactions around the globe. So why did we win? using NFC communication enables users to quickly converse with their drive. Imagine programming your drive without taking it out of its packaging and after installation performing configuration and diagnostics, with it powered on or off; Commander S and Marshal do just that. Our drive is the complete package, making simple applications simple. We’ve ensured fast installation and fast configuration because we value the time of our customers.
COMMANDER S AC DRIVE 0.18 kW to 4 kW 1ph 100V & 200V, 3ph 200V & 400V 2022
Commander S is the latest generation of micro drive that has its own revolutionary app interface named Marshal.
COMMANDER S AND MARSHAL TRIUMPH IN THE IF DESIGN AWARD AND THE NFC INNOVATION AWARDS
COMMANDER
COMMANDER S AND MARSHAL TRIUMPH IN THE IF DESIGN AWARD AND THE NFC INNOVATION AWARDS
Commander S is the drive for the future, every detail of the design has been thoroughly thought through making it guaranteed to keep running, no matter what. In fact, it is so reliable Control Techniques are confident enough to supply it with a free five-year warranty. Finally, a micro drive on the market that you can buy with confidence. Commander S and Marshal, what are you waiting for? The iF Design brand is renowned worldwide for outstanding design services and is one of the most important design prizes in the world. Commander S and Marshal won over the 132-member jury, made up of independent experts from all over the world, with its outstanding modern design and innovative technology, incorporating NFC technology onboard the drive. The competition was intense: almost 11,000 entries were submitted from 57 countries in hopes of receiving the seal of quality. Commander S has been designed with the user in mind. Control Techniques conducted extensive research to understand the users’ needs and to build a viable solution. Users want a drive that is fast to install, easy to commission, and reliable and Commander S and Marshal address exactly that.
MICRO
FRESH
and
The iF Design brand is renowned worldwide for outstanding design services and is one of the most important design prizes in the world. Commander S and Marshal won over the 132-member jury, made up of independent experts from all over the world, with its outstanding modern design and innovative technology, incorporating NFC technology onboard the drive. The competition was intense: almost 11,000 entries were submitted from 57 countries in hopes of receiving the seal of quality. Commander S has been designed with the user in mind. Control Techniques conducted extensive research to understand the users’ needs and to build a viable solution. Users want a drive that is fast to install, easy to commission, and reliable and Commander S and Marshal address exactly that. DRIVE FROM CONTROL TECHNIQUES BREAKS GROUND IN INNOVATION AND TECHNOLOGY*Warranty terms conditions
NEW DRIVE FROM CONTROL TECHNIQUES BREAKS GROUND IN INNOVATION TECHNOLOGY*Warranty terms and conditions apply. S & MARSHAL
Commander S is the drive for the future, every detail of the design has been thoroughly thought through making it guaranteed to keep running, no matter what. In fact, it is so reliable Control Techniques are confident enough to supply it with a free five-year warranty. Finally, a micro drive on the market that you can buy with confidence. Commander S and Marshal, what are you waiting for?
Commander S provides a unique solution for applications that require plug-and-play control convenience straight from the box. Its many on-board features make it easy to install, easy to use, reliable and cost-effective.
Commander S is the latest generation of micro drive that has its own revolutionary app interface named Marshal.
AND
Commander S is the first drive to come with an app interface as a standard. Marshal reforms how the user interfaces with the drive making commissioning, monitoring, diagnostics, and getting support so easy. It’s a game-changer in today’s crowded micro drives market.
AS EASY COMMANDERAS S The world’s first drive with app control as standard controltechniques.com/commander-s
2
Watermill
SmartZone G5 Security Handle Offers
DESIGN Feasibility, Model, Create DEVELOP Processes, Tooling & Cost saving MANUFACTURE Injection AssemblyMoulding,&Quality Assured Cybertools
8 PECM Issue 58
EDITOR’S CHOICE
Secure Dual Authentication Panduit has launched the SmartZone™ G5 Security Handle for ITE cabinets, which is designed to meet the most rigorous security challenges, both physical and digital, in today’s data centre environments. The multifunctional smart handle offers multiple configurations with and without a keypad to compliment users’ operational requirements. The integrated keypad version enables dual authentication by allowing for a card swipe and pin-code combination to access the Thecabinet.G5Security handle seamlessly mates with most data centre cabinets and has the capability to read both low frequency (125kHz) and high frequency (13.5MHz) cards. The handle has been designed to be current and future compliant with regulations required within this environment and is also GDPR ready, HIPAA ready and PCI-DSS ready to ensure that this design meets data centres and users’ cabinet security needs. It can support 200 authorised users and features an integral humidity sensor allowing humidity sensing to be optimally placed near the centre of the cabinet. To learn more, www.panduit.com.visit Talk to us when considering your next project. Ltd Unit + + 4, Ind Est, Aspenden Road, Buntingford Hertfordshire, SG9 9JS. Main Office: +44(0)1763 271211 www.cybertoolsltd.co.uk Cybertools has been delivering the highest standard of plastic injection mould tools and moulded parts for nearly 25 years. Our reputation for providing complete and innovative solutions for the plastic injection industry has established us as a key and trusted partner for large and small companies, around the world. Through our design, toolmaking and manufacturing capability we offer customers a comprehensive service from product conception to market.
3
HydroSym is intended for the design of your hydraulic systems. It is a dedicated, standalone software solution with all the tools to help you to draw flawless hydraulic schematics. Create schematics for your hydraulic system in no time. You do not need training nor extensive knowledge of CAD-type software to use HydroSym. Smart Tools in our software will help guide you to a flawless design, such as smart connecting lines with information flows, automatic jumpers, easy positioning of items between connecting lines, and straightforward changing of solenoid properties. You’ll draw your first hydraulic diagram within minutes!
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Issue 58 PECM 9 EDITOR’S CHOICE
At a time when the world is looking to limit its energy usage and impact on the climate, pressure is mounting on industry to reduce its overall environmental impact. The products and services we produce need to be sustainable; they need to be produced through economically-sound processes that minimise negative environmental impacts while conserving energy and natural Individualresources.bearings use relatively little energy, but as they are in such widespread use and are also one of the most frequently replaced components, the sustainability of the bearings you use matters. By applying the 3 Rs waste hierarchy - Reduce, Reuse, Recycle – to bearings, we can make a genuine difference.
How to achieve the 3 Rs in Bearings EDITOR’S CHOICE REDUCE, REUSE, RECYCLE
By Alan Stewart, Brammer Buck & Hickman Bearing Product Manager – SKF Products
Not only should the bearing be the right type, but it should also be of a good quality. Opting for a low cost, unrecognisable brand not only risks premature failure and costly downtime, but it may also lose performance over time which almost always results in wasted energy as most systems keep drawing power despite the drop or lack of Ensuringoutput. product is correctly fitted also has a part to play. Misalignment can lead to friction and vibration which can significantly increase energy consumption, plus the risk of premature failures. Alignment tools are readily available which allow you to increase machine reliability through easy to use and accurate alignment. Other options include selecting products that don’t require realignment, such as SKF SKF PRODUCTS
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REDUCE Is it possible to reduce the number of bearings used? Well, you can’t simply not use a bearing where one is required, but by extending their life you can reduce the total number of bearings used during that machine’s lifespan. To ensure longevity, select the right bearing for the task at hand. There’s an incredibly wide range to choose from, many of which have been designed for specific applications and industries, so do your homework or ask for advice on the bearing best suited to your specific needs.
REUSE When it comes to Reuse, you may be surprised to hear that bearings can be remanufactured, which can significantly prolong bearing service life, as well as reduce cost and lead times.
Cooper Split Spherical Roller Bearings that do not require the drive coupling or the cantilevered drive to be dismounted to replace the bearing; these bearing types are easily and safely replaced in situ. Reducing lubrication usage is also an important consideration. By opting for sealed, re-lubrication free bearings you can not only significantly reduce the amount of lubrication used, but also prevent lubricants from contaminating waste water and remove the need for cleaning rags and paper towels. Alternatively, automated lubrication systems can be installed to ensure the correct amount of lubrication is applied, reducing wastage.
Issue 58 PECM 11
By applying the 3 Rs waste hierarchy - Reduce, Reuse, Recycle – to bearings, we can make a genuine difference.
A large variety of bearing types can be remanufactured, including backing bearings, caster bearings, large sized bearings, slewing bearings and housings. Bearing remanufacturing can significantly reduce carbon emissions, consuming around 10% of the energy of making a new one. By extending bearing service, remanufacturing avoids the scrapping of components and wasteful use of natural Inresources.addition to bearings remanufacture, lubricants can also be reused in some cases. SKF’s RecondOil, for example, removes contaminants from used oils, and returns them to a cleaner, usable and high-grade state. Compared to a traditional, linear use, regenerating the oils allows for a significant decrease of CO2 emissions.
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Reducing wastage when it comes to bearings is not only good for the planet, but makes good business sense. Applying the 3 Rs to bearings is a good investment in the future, whichever way you look at it.
Check with the manufacturer.
Reducing wastage when it comes to bearings is not only good for the planet, but makes good business sense. For further information, please visit www. uk.rubix.com/supplier/skf
BEYOND THE PRODUCT
RECYCLE Whilst the amount of steel per bearing is on the decline due to better bearing design and more efficient manufacturing methods, that steel still has a value as scrap. Not all bearings are easy to recycle though and normally only parts of them can be recycled.
The 3Rs are a good starting point to help improve the sustainability of your bearings usage, but you can’t apply sustainability to the product in isolation. It’s important to take into account every aspect surrounding that product, including the manufacturer and its suppliers and distributors. Sustainability should encompass the use of raw materials; the manufacturer’s factory processes and utilisation of those materials; the amount and type of energy used to make the bearings; distribution and transportation. Does the manufacturer deploy the IS0 14001 Environmental Management System and the ISO 50001 Energy Management system across all of its sites, for example?
Brammer Buck & Hickman, a Rubix group company, is Europe’s leading authorised bearings distributor, selling over 100 million bearings annually from the largest, most comprehensive bearings range and stock. Read its new bearings sustainability brochure, produced with bearings manufacturer SKF, at uk.rubix.com/supplier/ skf
C M Y CM MY CY CMY K
Vibration monitoring 24/7 Monitoring and Condition Based Maintenance of rotating machinery. This complete solution makes your machines fit for Industry 4.0 • Continuous diagnostic: Full coverage of your critical assets at all times. • Early diagnostics: Monitoring of imbalance, wear and overall vibration. • Maximum efficiency: Permanent diagnostics helps keep your assets running efficiently. • Easy integration: ifm provides individual solutions suited to different types of machines. Reducing costs, avoiding unplanned downtime and optimising processes: The ifm application solutions. ifm – close to you! Protect your critical assets from spinning out of control! ifm.com / ukifm.com / uk Go ifmonlineGo ifmonline yearsWARRANTYonifmproducts
RITTAL BLUE E+ S COOLING UNITS
Rittal is expanding its smart cooling unit solutions by adding the new Blue e+ S range. Our latest generation of cooling units with their lower output categories of 300, 500, and 1,000 W have been designed for efficiency, ensuring a smaller footprint and lower costs – just like their “bigger brothers.” So it’s a win-win both for users and for our future. Solutions that reduce our carbon footprint during production are in high demand. But at the same time, these solutions need to be intelligent and communication-enabled so that they can be easily integrated into digitalised manufacturing environments. Seven years ago, Rittal responded to this demand with its Blue e+ range of cooling solutions and launched extremely efficient enclosure cooling units, which provided on average energy savings of 75 percent. Now we have a new generation – the next generation – but still developed with that same design DNA. These new cooling units with their lower cooling outputs of 300, 500, and 1,000 watts called “Blue e+ S” add to the Blue e+ family and bring with them additional smart capabilities. And furthermore, this new generation offers innovative energy-saving features for the production process.
STAYING COOL ALL THE TIME
SMART CAPABILITIESCOMMUNICATION-ENABLED
Enclosure Climate
Alongside energy efficiency, another feature also reduces the carbon footprint: The new Blue e+ S series uses a refrigerant with a GWP (Global Warming Potential) that is 56 percent lower than those used in comparable cooling units. Furthermore, instead of the R-134a previously used, the cooling circuit in the new generation of units now runs with R-513A refrigerant.
With their additional smart functions, the new cooling units also help in the digitisation process. With a fully integrated IoT interface as standard, the cooling units can be intelligently monitored in digitalised environments and easily connected to Rittal’s new Smart Service Portal. What’s behind this energy-saving and therefore cost reduction is the technology used, combining a heat pipe with inverter-controlledcomponents. What’s behind this energy-saving and therefore cost reduction is the technology used, combining a heat pipe with invertercontrolled components. The heat pipe works without a compressor, expansion valve, or other regulating elements and so does not need any electrical energy except to operate the fan. Depending on the thermal energy generated in the enclosure and the current ambient temperature, cooling can be performed with the heat pipe alone. The additional compressor cooling only operates if a large amount of heat has to be dissipated from the enclosure or if the ambient temperature is very high. And
Control Whatever the scale...... ......we have the solution
RITTAL what’s more – when it does operate, it is far more energy-efficient than conventional units. This is because the compressor and fans possess an inverter-controlled drive, which automatically adjusts their speeds depending on the requirements. As a result, the temperature within the enclosure remains constant, and the energy efficiency is significantly higher than with other more conventional cooling units.
Cool successor with sustainable DNA EDITOR’S CHOICE
PRODUCTION-FRIENDLY FACELIFT These cooling units in the lower output classes have also undergone a facelift. Their most striking feature is an integrated coloured LED light strip. This means that warning messages can be immediately seen, even from far away. A display on the www.rittal.co.uk front of the enclosure provides additional up-to-date information. Moreover, the cooling units are equipped with the familiar NFC interface, which enables them to communicate with mobile devices that have the Rittal Scan & Service app installed.
This optimises the service processes and increases efficiency through predictive maintenance. As a result, fewer unplanned downtimes occur which all helps to manage the high cost of production, especially with Industry 4.0 processes. For further information on the entire Rittal range visit www.rittal.co.uk or check out our linkedin page @rittal-ltd-uk
JTS has an ethos of working closely with customers and this proved invaluable with a recent design brief for a containerised test facility. The build specification required a temperature controlled test chamber, an office area for engineers and an area for refrigeration plant and the customer’s Ourchiller.design
utilises a 30ft tunnel container with an additional personnel door for access to the office. A side window introduces natural light to the office and louvre panels facilitate a flow of fresh air through the plant area.
JTS has an ethos of working closely with customers and this proved invaluable with a recent design brief for a containerised test facility. JTS For further information, please visit jts-chambers.co.uk
Rising to the challenge with bespoke environmental test chambers
A bunded anti-slip floor enables safe containment of any spilt test fluids, up to a depth of 100mm. Access for loading is via double doors at one end of the container and a fire rated personnel door gives access from the office. An array of IP65 rated 230V and 400v sockets are fitted either side of the test area for customer Foruse.safety a 60 minute fire rated bulkhead is incorporated between the chamber and the 2m x 3.5m office area. Laminated insulation panels line this area and an aluminium anti-slip floor gives a clean bright working environment. Further enhancements include air conditioning, continual fresh air purge and emergency LED lighting.
The 2m x 4m test area provides a controlled environment over a range of +20°C to +40°C, with capacity for test loads dissipating up to 10kw. The ceiling mounted air handling unit is fitted with a fan speed controller, allowing the customer to control the airflow within the chamber.
There will never be one design that fits all scenarios of testing. From containers to walk in rooms, floor standing to bench mounted, our wealth of experience and continuous product development enables JTS to engineer bespoke solutions.
EDITOR’S CHOICE CONTAINERISED TEST FACILITIES
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The evolving test requirements for Electric Vehicle battery packs means test specifications are constantly being pushed to new boundaries. JTS has risen to these challenges with our range of containerised test chambers. With extensive experience in the design and build of reliable highperformance bespoke environmental test chambers we provide solutions to large multi-national companies, both here in the UK and overseas.
The plant room at the end of the container houses a Bitzer Ecolite air cooled condensing unit and the cooling plant for the air conditioning system. Free space is also allocated in this area for the customer’s test load chiller and their Statx fire suppression system.
Engineered solutions, designed & built in Britain Standard and bespoke specification chambers designed to meet any needs. Sizes ranging from bench top, floor standing, walk in rooms & containers. Temperature, humidity or combined solutions available. Service, Calibration and Installation . jts-test-chambers.co.uk01874711209 TEST CHAMBERS & TESTING EQUIPMENT
CABLE
INSULATION & BRAIDING
HEATSENSE CABLES For further information please visit www.heatsensecables.co.uk and/or contact sales@heatsensecables.co.uk
CAPABILITIES
EXPERTS Insulation materials include; PFA, FEP, PTFE, ETFE, EFGLAS, SILICONE, PE, PU, PVC, Taped & Sintered PTFE, Polyimide, Aramid, PTFE impregnated yarns and Mica.
PRODUCTS
T: +44 (0) 1706 767070 W: www.heatsensecables.co.uk
EXPANSION
Markets include aerospace, nuclear, automotive, medical, R&D, oil & gas and general Heatsenseindustry.isEN9100:2018, ISO14001:2015 Accredited, has F4N (Fit for Nuclear) Status and is Cyber Essentials Plus Certified.
and improve efficiencies. The company continues to develop its digital strategy encompassing shopfloor data capture, ERP, CRM and machine automation.
Heatsense Cables is the UK’s leading specialist high performance thermocouple and signal cable manufacturer. The company is highly customer focussed and offers a bespoke technical design and manufacturing service, rapid response times, short lead times, low MOQ’s and competitive pricing. The company is a technology leader in fluoropolymer extrusion, high performance taping and cable wrapping. Related processes include cover sintering, colouring, etching and the application of various specialist coatings. The range covers cables that operate in extreme environments; cables resistant to flame, oils & chemicals and which operate in ultra-high vacuum, cryogenic and high radiation environments.
Specialist High-Performance thermocouple and signal cable manufacturer continues to broaden its manufacturing capabilities
Heatsense Cables is the UK’s leading specialist high performance thermocouple and signal cable manufacturer. The company is highly customer focussed and offers a bespoke technical design and manufacturing service, rapid response times, short lead times, low MOQ’s and competitive pricing. The company is a technology leader in fluoropolymer extrusion, high performance taping and cable wrapping. Related processes include cover sintering, colouring, etching and the application of various specialist coatings. The range covers cables that operate in extreme environments; cables resistant to flame, oils & chemicals and which operate in ultra-high vacuum, cryogenic and high radiation environments.
INSULATION & BRAIDING EXPERTS
Heatsense Cables, www.heatsensecables. co.uk , established in 1984, is regarded as the UK’s leading specialist high-performance thermocouple and signal cable manufacturer. Its manufacturing capabilities cover a broad range of specialist cables that operate in extreme (harsh) environments. The company is a technology leader in fluoropolymer extrusion, high-performance taping and cable wrapping. Related processes include cover sintering, colouring, etching and the application of various specialist coatings. The range covers cables that are resistant to flame, oils & chemicals and which operate in ultra-high vacuum, cryogenic and high radiation environments. The company offers a bespoke advanced technical design and manufacturing service and undertakes development work on new cable designs and materials.
Specialist High-Performance thermocouple and signal cable manufacturer continues to broaden manufacturing capabilities
CABLE INNOVATION
UTIONSHIGH-PERSPECIALIST SOLUTIONSHIGH-PERFORMANCESPECIALISTSOLUTIONSHIGH-PERFORMANCESPECIALISTUTIONSSOFORMANCEHIGSPECIALISTUTIONSSOFORMANCEHIGSPECIALISTH-PERLH-PERL
Braiding materials include glass, quartz, ceramic fibre and other specialist yarns and various metals.
The company manufactures a broad range of cables including; thermocouple cables, RTD cables & PRT wires, sensor wires & cables, cryogenic cables, glass, quartz, ceramic fibre and pure nickel cables, the INTEMP® Range (250°C - 1250°C), radiation resistant cables, equipment wires & cables, high voltage cables, multicore cables, micro wires & cables, micro-coaxial cables, high-flex braided cables and PTFE yarns & threads. To support these activities Heatsense has its own specialist thermocouple calibration facilities and cable testing laboratory. Markets include, aerospace, nuclear, automotive,, medical, R&D, oil & gas and general industry. The company offers a range of approvals which meet internationally recognised specifications. and improve efficiencies. The company continues to develop its digital strategy encompassing shopfloor data capture, ERP, CRM and machine automation.
EDITOR’S CHOICE CABLE INNOVATION
EXPANSION Heatsense remained extremely active during the COVID lockdown period. Over the course of the last twelve months
INSULATION & BRAIDING
PFA, FEP, PTFE, ETFE, EFGLAS, SILICONE, PE, PU, PVC, Taped & Sintered PTFE, Polyimide & Aramid Yarns, PTFE impregnated yarns and BraidingMica. materials include glass, quartz & ceramic fibres, other specialist yarns and various metals.
Heatsense is ISO9001:2015 and ISO14001:2015 Accredited and has F4N Status (Fit for Nuclear), awarded by the Nuclear Advanced Manufacturing Research Centre. The company is in the process of working towards AS9100D:2016 Accreditation and expects to be accredited by the end of this year.
EXPANSION Heatsense continues to add specialist plant &equipment and over the last twelve months has installed a PTFE paste extrusion line, 26 additional high-speed braiders, a horizontal dual headed taping line, an additional corona etcher and refurbished and upgraded several CHOICE INNOVATION
Specialist High-Performance thermocouple and signal cable manufacturer continues to broaden its manufacturing capabilities
T: +44 (0) 1706 767070 W: www.heatsensecables.co.uk
PRODUCTS The high-performance cable range includes thermocouple cables, RTD cables & PRT wires, sensor wires & cables, micro-wire & miniature cables, cryogenic cables, heat resistant cables & wires – the INTEMP™ range of cables, glass fibre, quartz, ceramic & pure nickel cables, radiation resistant wires & cables, equipment wires, UHV & low outgassing cables, high-voltage wires & cables, micro-coaxial cables, bespoke cables, multicore cables, high flex braided cables, PTFE yarns and PTFE cable tapes & cords. See our online catalogue cables-product-catalogueheatsensecables.co.uk/products/heatsense-https://www.
Heatsense has fully embraced LEAN manufacturing techniques and has made substantial progress on its continuous improvement journey. The company is currently working on Industry 4.0 technology, utilising digital processes on individual production lines to further improve efficiencies, quality and throughput rates.
CAPABILITIES
Heatsense acquired plant & equipment, including 16 additional high speed yarn braiders, a PTFE Paste Extrusion Line, a horizontal twin headed taping line, an additional corona etcher and refurbished and upgraded a number of manufacturing lines. The company also upgraded its internal manufacturing systems and ‘went live’ on a new fully integrated ERP system. The company continually strives to broaden its manufacturing capabilities
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EXPERTS Insulation materials include; PFA, FEP, PTFE, ETFE, EFGLAS, SILICONE, PE, PU, PVC, Taped & Sintered PTFE, Polyimide, Aramid, PTFE impregnated yarns and Mica. Braiding materials include glass, quartz, ceramic fibre and other specialist yarns and various metals.
HEATSENSE CABLES For further information please visit www.heatsensecables.co.uk and/or contact sales@heatsensecables.co.uk
The company manufactures a broad range of cables including; thermocouple cables, RTD cables & PRT wires, sensor wires & cables, cryogenic cables, glass, quartz, ceramic fibre and pure nickel cables, the INTEMP® Range (250°C - 1250°C), radiation resistant cables, equipment wires & cables, high voltage cables, multicore cables, micro wires & cables, micro-coaxial cables, high-flex braided cables and PTFE yarns & threads. To support these activities Heatsense has its own specialist thermocouple calibration facilities and cable testing laboratory. Markets include, aerospace, nuclear, automotive,, medical, R&D, oil & gas and general industry. The company offers a range of approvals which meet internationally recognised specifications.
PRODUCTS
Heatsense is ISO9001:2015 and ISO14001:2015 Accredited and has F4N Status (Fit for Nuclear), awarded by the Nuclear Advanced Manufacturing Research Centre. The company is in the process of working towards AS9100D:2016 Accreditation and expects to be accredited by the end of this year.
upgraded its internal manufacturing systems and went live on a new fully integrated ERP system. Heatsense has recently acquired the Cords & Lacing Tapes business from Carlisle Interconnect Blackburn. This acquisition will present additional opportunities in the aerospace market.
BACKGROUND
EDITOR’S
Heatsense remained extremely active during the COVID lockdown period. Over the course of the last twelve months
HEATSENSE CABLES For further information please visit www.heatsensecables.co.uk and/or contact sales@heatsensecables.co.uk
MARKETS & ACCREDITATIONS
INDUSTRY4.0
Heatsense acquired plant & equipment, including 16 additional high speed yarn braiders, a PTFE Paste Extrusion Line, a horizontal twin headed taping line, an additional corona etcher and refurbished and upgraded a number of manufacturing lines. The company also upgraded its internal manufacturing systems and ‘went live’ on a new fully integrated ERP system. The company continually strives to broaden its manufacturing capabilities
ThermocoupleCables RTD Cables & PRT Wires Sensor Wires & Cables Micro Wires & Miniature Cables Heat Resistant Cables & Wires for TemperaturesExtreme Glass Fibre, Quartz, Ceramic & Pure Nickel Cables INTEMPTM Range of Cables Radiation Resistant Wires & Cables Equipment Wires & Cables UHV & OutgassingLowWires & Cables High-Voltage Wires & Cables Micro-Coaxial Bespoke Cables Multicore Cables High Flex & CablesBraided PTFE Yarns, Lacing Tapes & Cords UTIONSSOFORMANCEHIGSPECIALISTH-PERL SPECIALIST HIGH-PERFORMANCE SOLUTIONS Find us online: www.heatsensecables.co.uk email: sales@heatsensecables.co.uk or call: (+44) 01706 767070 SPECIALIST HIGH-PERFORMANCE SOLUTIONSSPECIALIST HIGH-PERFORMANCE SOLUTIONS
WHAT IS INCLUDED IN AN ECFANGRID KIT? The ECFanGrid is delivered as a complete kit of parts, this includes all mechanical parts such as fans, cabinet, grid and screws. Whether you choose to install yourselves, have external contractors or utilise our ECFanGrid install team, your installation will be fast and effective with very little downtime.
An ECFanGrid is a simple, complete kit of parts for new or existing AHU ventilation units. Quite simply it is a multiple fan array in which fans run in parallel. This offers great advantages over old belt driven systems.
WHAT IS AN ECFANGRID?
WHAT TYPE OF FAN IS USED IN AN ECFANGRID? Energy efficient EC plug fans are chosen to meet the requirements of each ventilation system. We’ll advise on the type of plug fan best suited dependent on your project aims and system duties.
From the data we obtained during site surveys or those that you’ve given to us, we’ll calculate the payback period to allow you to make an informed decision about your project. On average the typical ROI period of a retrofit FanGrid project is 2-5 years.
Continuous and consistent airflow is essential in most facilities, making under-performing or unreliable fans simply unacceptable. In addition to reliability concerns, inefficient fans can be a buildings biggest energy consumer. We learn more about the ECFanGrid solution with Axair Fans.
EDITOR’S
DO YOU HAVE ANY SUPPORTING SOFTWARE? Our comprehensive and user friendly RoVent software provides complete data and performance metrics across our extensive EC plug fan range. Any of our customers can download a copy of the software for free.
Solution
HOW QUICKLY CAN AN ECFANGRID PROJECT BE INSTALLED? Upon delivery, a typical system can be installed in 3-5 days. Our inhouse team of installers can work with you to get all aspects of work done, from removal of the old system, cleaning and hygiene services, energy surveys and cranes project management if required.
20 PECM Issue 58
DO YOU HAVE ANY CASE STUDIES? We’ve worked on a whole host of interesting projects, and we’ve documented a few to show what can be achieved when upgrading old belt drive systems with our ECFanGrid solution. Download a copy using the QR code shown or www.axair-fans.co.uk/products/ecfangrid/visit Belt Drive ECanGrid
To accurately calculate the payback period of an ECFanGrid, it’s a simple case of comparing the absorbed power for the existing system against the absorbed power for the ToECFanGrid.dothis,a validation survey is undertaken, and the volume flow rate and total static pressure of the existing fan is measured. The absorbed power of the fan system is simultaneously recorded. This data is then compared to the absorbed power figures of the ECFanGrid. Scan the QR code to see a payback calculation with graphic explanations.
HOW ARE THE RIGHT EC PLUG FANS SELECTED FOR EACH ECFANGRID PROJECT? We’ll complete a detailed site survey that enables us to calculate the current plant efficiency, determines spacing, accessibility and other feasibility checks. We’ll use our technologically advanced fan selection software to assist us in choosing the right plug fan type. The software offers multiple ECFanGrid solutions that can be optimised for cost, efficiency, or redundancy. We’ll use this data along with our own expertise to choose the right configuration for your project.
Fan
HOW DO YOU CALCULATE THE PAYBACK PERIOD?
Large
WHAT ARE THE BENEFITS OF RUNNING FANS IN MULTIPLE? In short, by running fans in parallel, the benefits are improved reliability, flexibility, and efficiency.
ECFanGrid solution with Axair Fans CHOICE
AXAIR FANS For further information, please visit www.axair-fans.co.uk
ECFANGRID Q&A
WHAT IS THE RETURN-ON-INVESTMENT PERIOD IF WE INSTALL AN ECFANGRID?
The E Series range of Plug Fans produce significant increases in energy efficiency and a major reduction in operating noise in high flow and low-medium pressure applications. Available on competitive lead times, in multiple single & three phase EC variants.
Talk to our team of integration experts now on our LIVE online chat
Plug Fans with Generation
The Generation 3 EC motor from Rosenberg is 30% more powerful than the previous generation. As standard, the motors input voltage range is 200-480 VAC (50/60Hz) and offers additional upgrades such as an integrated inspection LED to visualise the motors condition, improved ModBus RTU functionality, electronic quick change technology (EQC), IT network support. The maximum electrical input power is 4.7kW. *Featured on 3 phase fans only. Axair Fans UK Limited 01782 349 430 | sales@axair-fans.co.uk | www.axair-fans.co.uk Scan to view the range online or talk to our technical team on our live chat 3 EC Motor *
Modular EC Plug Fans (GKHM)
Generation 3 EC Motor*
Compact, efficient and optimally designed, the GKHM range of EC modular plug fans feature a lightweight (1.22kg/m2) black UV stabilised, long fibre reinforced polypropylene impeller, therefore reducing the mass of inertia and start up resistance to a minimum. Designed with computer fluid dynamics, the profiled blades and diffuser wheel produces less vibration while significantly reducing noise levels. Expertly designed and manufactured to the highest standards by The Rosenberg Group in Germany, the GKHM range blends efficiency, performance and costs perfectly. A full range of datasheets are available upon request.
While the general concept of the industrial enclosure hasn’t significantly changed since Spelsberg was founded nearly 120 years ago, innovations in design and materials - combined with customisation services - have enabled Spelsberg to continually provide UK customers with enclosure solutions that protect any application in any environment. With customers facing continued pressure to quickly deliver, enclosure manufacturers such as Spelsberg have increased availability and the speed of fulfilment. From one perspective, an industrial enclosure is a relatively simple concept. It demands durable construction that can protect its contents, which typically includes sensitive electrical components, from challenging conditions over the long term. Of course, the boxes also have to be fast and straightforward for installers to fit. But enclosure designs don’t always stay simple for “Frequently,long.there’s a need to customise a box to achieve the optimal enclosure requirements specified by the customer,” says Chris Lloyd, Managing Director of Spelsberg UK. “An enclosure might need adaption to house whatever it’s protecting, from security cameras to electrical junction boxes at a railway, meaning that CNC machining is required to securely retain the equipment, as well as providing cable entry points in the most appropriate positions.” Spelsberg’s UK operation was established in 1997, and its CNC capability followed soon afterwards. Today, the Shropshire based operation comprises a complete machine shop with qualified engineers who can quickly turnaround virtually any customisation requirement. Spelsberg typically provides a customised prototype in-house within a day for the customer to take away, trial and approve, before confirming a full scale production run. While in-house CNC machining means fast availability, it also achieves a more cost effective outcome. “The reason behind our onsite CNC machining is because it removes the need to involve a third-party,” Chris explains. “We SPELSBERG
Whilequality.achieving the highest ingress protection and impact ratings are a given among the leading enclosure manufactures, along with UL certification and conformance with the German VDE standard, specialisation has enabled Spelsberg to develop industrial housings dedicated to specific conditions and applications. This has given rise to developments such as the fire-proof
Rapid availability and tailored designs provide industrial enclosure customers with what they need
For customisation to be effective, the basis of design at outset and the materials used must meet high standards. retain the responsibility for customisation, which not only makes the project faster and simpler for the customer, with accountability kept to one party, but it also provides a more cost-competitive outcome. It removes the mark-up of an additional service provider and simplifies the procurement Customisationprocess.”
22 PECM Issue 58
EDITOR’S CHOICE ENCLOSURE SOLUTIONS
For customisation to be effective, the basis of design at outset and the materials used must meet high standards. Spelsberg’s enclosures are mainly constructed from polycarbonate, selected for its toughness combined with light weight, making the enclosures fast and simple to adapt and instal. The origins of polycarbonate began with Spelsberg’s developments with Bakelite enclosures in the 1930s, progressing to thermoplastic boxes by the ‘50s. Today, over 400 raw material types are used across Spelsberg’s range, 95% of which are developed according to the company’s own recipe. The most resilient enclosures bear the iQ mark for industrial
also requires a design capability, and Spelsberg’s engineering team is able to create a wide variety of enclosure styles. Even for designs that require a completely bespoke enclosure not based on any existing model, the UK team works closely with Spelsberg’s headquarters to provide tailored boxes and systems. This might even call for special materials and finishes, such as militarygrade non-reflective coatings, plus varied colours and labelling.
WKE range, launched in 2000, through to the AK Air that prevents the challenge of condensation with its special internal airflow design. Of course, the range also covers more conventional, fast fit junction boxes, and in total Spelsberg offers over 5,000 enclosure products, albeit with over 80 specialised design patents.
“We’re well supported from the Germany headquarters, with regular stock replenishment, but the importance Spelsberg places on the UK market and its customers means that there’s always significant stock quantity on hand here in Telford,” says Chris.
For further information, please visit www.spelsberg.co.uk and fulfilment, including packaging, for a very wide range of requirements the OEM may Whilehave.”inhouse services reduce waiting times for the customer, it’s vital that stock is available at the outset. Unlike many enclosure manufacturers supplying the UK market, Spelsberg carries a wide range of stock at its largescale Telford warehouse, instead of fulfilling orders from a European hub. This speeds up the entire process for the customer and means that Spelsberg can provide same-day shipping on request, with most orders fulfilled in two to three days.
With changing market demands, how is Spelsberg looking to support UK customers into the future? “More than ever, customers want enclosures quickly, because of the demands their customers place on them,” says Chris. “We’re further strengthening stock to provide customers with even faster availability, and with Spelsberg’s design innovations, combined with our own inhouse customisation capability, we have a strong foundation to answer the customers’ needs of tomorrow.”
Founded in 1904 in Schalksmühle, in Germany’s western North Rhine-Westphalia region, by Ernst Spelsberg and Walther Kaiser, a characteristic not uncommon to German industrial manufacturers is that the company is still based in the same town today, and still remains family run. While demonstrating the importance the company places on its heritage and culture, it’s not just symbolic; these factors underpin both the stability and flexibility required to rapidly create new innovations and meet changing market demands. A recent example is Spelsberg’s entry to the e-mobility market. The BCS bike charging station, which can also power e-scooters, is a complete unit including Bosch, Shimano and Shucko connectors, plus of course the enclosure itself, ready for “Theinstallation.BCSis a perfect example of how Spelsberg can innovate new products as well as provide the additional services the customer needs,” says Chris. “Designing and assembling the unit with full electrical connections, the charging station is ready for installation by local municipalities and private Spelsbergbusinesses.”alsoprovides an assembly service, including wiring and fitting components, to UK-based OEMs when “Justrequired.like with our customisation service, the assembly service takes the onus away from the customer and their internal resources, and also removes the need for them to investigate and engage with a third-party,” comments Chris. “Our inhouse capabilities mean that we can take on the assembly
Issue 58 PECM 23
How Expromet Technologies Group helps you design parts for cost-effective production
• Finding opportunities for lightweighting where appropriate
As a leading group of advanced precision casting and machining businesses, Expromet Technologies Group has the expertise to help you design parts that meet your application requirements using the most economical means of production.
For further information, please visit www.expromet.com
As experts in their fields of investment casting, sand casting and precision engineering, Group companies can also help customers convert legacy parts to more economical manufacturing processes. By taking a fresh look at the most appropriate method of production it is possible to reduce costs and increase profit margins.
EXPERTS IN DESIGN FOR MANUFACTURE
24 PECM Issue 58
For more information on the optimisation of design or manufacture for new and legacy parts, contact Expromet on + 44 (0) 1271 866200 or email enquiry@expromet.com.
• Refining the shape and geometry of products to improve manufacturability and minimise defects
MANUFACTURING EXISTING PRODUCTS MORE EFFICIENTLY
A typical example is parts designed as machined from solid, but where a casting is sufficient to meet the application requirements. By exploiting the Group’s understanding of advanced precision casting and machining techniques, customers find that they can significantly reduce the cost of production in such cases.
• Identifying appropriate materials for specific manufacturing processes
demandingchallengesengineeringforthemostindustrysectors
EXPROMET HELPS YOU DESIGN FOR MANUFACTURE
As a fully integrated, leading-edge supplier of engineered solutions the Group continues to build expertise in a range of manufacturing solutions, making it the ideal partner to support you with DFM.
Product design will largely determine the manufacturing cost of any product and, if products are designed from the outset with ease and cost of manufacture in mind, the benefits are clear. Expromet group companies work closely with their customers at the early design phase to share the expert knowledge acquired as market leaders in their respective fields. Drawing upon UK manufacturing capabilities and a trusted global supply chain, Haworth Castings, Investacast and Metaltech Precision assess design considerations to help customers make products that are optimal for their end use whilst minimising production costs. Expromet Technologies Group can help customers design effectively for manufacture by:
EXPROMET
REDUCE MANUFACTURING COSTS WITHOUT REDUCING PERFORMANCE
Solutions include UK-manufactured investment, sand and gravity die castings, precision CNC-machined components and fabrications as well as castings, forgings and a wide range of other manufactured components sourced from our trusted global supply network.
• Eliminating waste or inefficiencies in production • Exploring the potential to combine multiple components into a single part
Expromet Technologies Group prides itself on finding solutions to complex engineering challenges for the most demanding industry sectors, including defence, aviation, marine, medical, energy and automotive sectors and other performance-critical industries. Engineering excellence, technological advancement and precision are at the core of the Group, so you know that there will be no compromise on quality.
• Considering options that reduce lead time Expromet Technologies Group prides itself on finding solutions to complex
EDITOR’S CHOICE DESIGN FOR MANUFACTURE
Design for Manufacture (DFM) is the process of designing parts or components for ease of manufacturing, with the aim of reducing production costs without compromising on quality. By optimising your product design for the most appropriate manufacturing process, manufacturing experts can deliver high-performance parts at the best price.
• Raptor Photonics: A leading developer and supplier of next generation, highperformance digital camera solutions for the Scientific, Surveillance and Aerospace markets. Raptor offers a range of CCD, EMCCD and lnGaAs solutions.
A FULL SUITE OF IMAGING
CAMERAS
• InfraTec: Offering solutions for every kind of thermographic measurement task. Discover the new generation of stationary and handheld infrared cameras with megapixel formats – VarioCAM® High Definition and ImageIR® 10300.
• Cordin: The fastest and highest quality scientific imaging systems in the world, with the broadest product line of any high speed imaging provider.
…thischangesishowInfraTec’s latest infrared camera comes across: ImageIR® 6300 Z. The compact zoom camera for precise thermographic temperature measurements is suitable for numerous fields of application. Its excellent price-performance ratio and its remarkable user-friendliness result from the consistent use of innovative technologies in optics, detector and
EDITOR’S CHOICE ADVANCED INSTRUMENTS
We have teamed up with the world leaders in each specialism to provide a extensive range of imaging cameras, including thermal imaging, high speed, SWIR, CCD and EMCCD and X-Ray Cameras. We welcome the opportunity to discuss your requirements in further details.
26 PECM Issue 58 Why we should be your first port of call when purchasing an Imaging Camera
••Fieldselectronics.ofapplication:ResearchanddevelopmentAerialthermography:inspection and monitoring tasks
QUANTUM DESIGN Visit our website www.qd-uki.co.uk for more information.
• Specim: Offering hyperspectral imaging instruments suited to a whole host of applications including remote sensing, geology, food quality, plastic sorting, online inspection and colour measurement.
We are proud to represent:
NEW PRODUCT FOCUS: Efficiency has a new name: ImageIR® 6300 Z – radiometric with a powerful zoom lens and new SWaP detector (Size, Weight and Power) Smaller, lighter and without time-consuming lens
• Quality assurance • Materials testing • Integration solutions To discuss your application contact Luke Nicholls on 01372 378822, luke@qd-uki.co.ukemail
An imaging camera for every application For more information visit qd-uki.co.uk/imaging Quantum Design UK and Ireland Ltd 1 Mole Business Park, Leatherhead, Surrey KT22 7BA Tel: +44 (0)1372 378822 | Email: info@qd-uki.co.uk Hyperspectral imaging ■ Forensics ■ Food inspection ■ Art conservation ■ Vegetation and agriculture Thermal Imaging ■ Automation ■ Aerial thermography ■ Process control ■ Non-destructive testing SWIR InGaAs Cameras ■ Laser Beam Profiling ■ Semiconductor Inspection ■ Solar Cell Inspection ■ Microscopy
Powder Coated Hucktainers
As a well-established leader in the global Huck® fastener distribution network Star Fasteners (UK) Ltd, are committed to supplying customers with the most innovative fastening solutions on the market.
resulted in a smooth finish and saved weight; a great solution ”
Powder Coated Hucktainers
“Technology is always evolving and we have customers that come to us with specific needs who want to develop projects beyond the ‘norm’ and to push the limits of technology. It is up to us to keep up with new developments and seamlessly integrate these into our product range. We don’t want to be seen as just a fastener distributor, but as a company that is pro-active and one that offers something different; a solutions provider!”
The in-house powder coating service allows any Huck stock item to be coloured to meet customers’ requirements. Customers’ needs vary, some order bespoke colours to match the livery of a contract, but they have also been coloured to aid with fastener identification Small order requirements are a bonus and as it’s an in-house service, they can generally be despatched at short notice.
The in-house powder coating service allows any Huck stock item to be coloured to meet customers’ requirements. Customers’ needs vary, some order bespoke colours to match the livery of a contract, but they have also been coloured to aid with fastener identification Small order requirements are a bonus and as it’s an in-house service, they can generally be despatched at short notice.
STAR
will help our customers to address corrosion resistance allow for the purchase of new tooling or the requirement is for a short-term project Star also offer a long or short-term hire option.
STAR FASTENERS
STAR FASTENERS STAR FASTENERS NOT JUST A FASTENER SUPPLIER!
FASTENERS
Exclusively from Star Fasteners, the Huck PentaLok® designed specifically for the install, 6.4mm diameter, plated steel, peel fastener with superior blind side strength. Due to its high pull-out strength, PentaLok is suited for use within thin materials or delicate composites, as well as within misaligned, oversized, or slotted holes. Its uniquely engineered peel system installs with ease into shallow panels.
“Technology is always evolving and we have needs who want to develop projects beyond new developments and seamlessly integrate these into our product range. We don’t want to be seen as just a fastener distributor, but as a company that is pro-active and one that
Star Fasteners can colour match to hundreds of different colours, but we also stock a wide range of standard colours ready for dispatch."
The Huck Range Force Battery Tool
The encapsulated headed Hucktainer®, is available in any colour head. “The encapsulated Hucktainer has been available on the market for many years,” reports Daniel. “Customers were contacting us saying that they wanted to use colour matched fasteners on pre-coloured composite panels - this is the ideal solution.
Star Fasteners in-house and onsite tool repairs and servicing keep production lines rolling and fasteners installed correctly. Star Fasteners stock a comprehensive range of new installation tools for every budget, including the new Huck Range Force® battery tool. “We always stock plenty of tooling spares to ensure servicing and repairs can be turned around quickly” adds Dan. If the customers budget does not allow for the purchase of new tooling or the requirement is for a shortterm project Star also offer a long or shortterm hire option.
STAR FASTENERS
The in-house powder coating service allows any Huck stock item to be coloured to meet customers’ requirements. Customers’ needs vary, some order bespoke colours to match the livery of a contract, but they have also been coloured to aid with fastener identification.
Small order requirements are a bonus and as it’s an in-house service, they can generally be despatched at short notice.
EDITOR’S CHOICE
For further information email sales@starfasteners.co.uk or call us on +44 (0) 115 9324 939
As a well-established leader in the global Huck® fastener distribution network Star Fasteners (UK) Ltd, are committed to supplying customers with the most innovative fastening solutions on the market.
STAR FASTENERS NOT JUST A FASTENER SUPPLIER!
STAR
Countersunk Hucktainer Collar Star Fasteners stock a tools for every budget, including the new Huck Range Force® battery tool. “We always servicing and repairs can be turned around quickly” adds Dan. If the customers budget tooling or the requirement is for a shortterm project Star also offer a long or shortterm hire option.
FASTENING SOLUTIONS
Encapsulated Hucktainers
J63 Hucktainer, with Additional corrosion resistance. “We are aware of the constantly evolving metal plating industry and try to pre-empt customers requirement for additional corrosion resistance. With this in mind we now stock all Hucktainer pins with J63 Zinc-Nickel and Trivalent Clear Passivation. This finish is free from hexavalent chrome and is compliant with European directive EU 2000/53 Annex 2 in materials and components of vehicles. Additionally, it also meets the requirements of the Restriction of Hazardous Substances Theseregulations.newprocesses and resources will help our customers to address corrosion resistance for many years to come.”
As a well-established leader in the global Huck® fastener distribution network Star Fasteners (UK) Ltd, are committed to supplying customers with the most innovative fastening solutions on the market. Supplying a diverse range of industries, Star Fasteners have many years of technical knowledge. “Huck fasteners are what we specialise in, we carry extensive stocks”. The Huck range has an excellent reputation in the market for their quality and reliability. There are numerous reasons why customers use Huck products, but what make the UK’s largest Huck fastener distributor, Star Fasteners different; what extra services can they offer? Here are some of the value-added advantages of Star Fasteners solutions: .
Countersunk Hucktainer Collar
J63 Hucktainer, with Additional corrosion resistance. “We are aware of the constantly evolving metal plating industry and try to pre-empt customers requirement for additional corrosion resistance. With this in mind we now stock all Hucktainer pins with J63 Zinc-Nickel and Trivalent Clear Passivation. This finish is free from hexavalent chrome and is compliant with European directive EU 2000/53 Annex 2 in materials and components of vehicles. Additionally, it also meets the requirements of the Restriction of Hazardous Substances Theseregulations.newprocesses and resources will help our customers to address corrosion resistance for many years to come.”
“Technology is always evolving and we have customers that come to us with specific needs who want to develop projects beyond the ‘norm’ and to push the limits of technology. It is up to us to keep up with new developments and seamlessly integrate these into our product range. We don’t want to be seen as just a fastener distributor, but as a company that is pro-active and one that offers something different; a solutions provider!”
FASTENERS &
The encapsulated headed Hucktainer®, is available in any colour head. “The encapsulated Hucktainer has been available on the market for many years,” reports Daniel. “Customers were contacting us saying that they wanted to use colour matched fasteners on pre-coloured composite panels - this is the ideal solution.
contact us for advice on some really challenging fastening applications. We developed a countersunk Hucktainer collar for fixing commercial vehicle locking gear and kick -strips. We find that many manufacturers use the same types of materials; history has shown that these applications are generally fastened with a standard bolt and nut, but this protruded from the panel which then needed a capping strip. The customer wanted to stream-line the vehicles profile, so we designed-in the countersunk collar, which resulted in a smooth finish and saved weight; a great solution.” The in-house powder coating service allows any Huck stock item to be coloured to meet customers’ requirements. Customers’ needs vary, some order bespoke colours to match the livery of a contract, but they have also been coloured to aid with fastener identification. Small order requirements are a bonus and as it’s an in-house service, they can generally be despatched at short notice.
“Technology is always evolving and we have customers that come to us with specific needs who want to develop projects beyond the ‘norm’ and to push the limits of technology. It is up to us to keep up with new developments and seamlessly integrate these into our product range. We don’t want to be seen as just a fastener distributor, but as a company that is pro-active and one that offers something different; a solutions provider!” The Huck Range Force Battery Tool
Supplying a diverse range of industries, Star Fasteners have many years of technical knowledge. “Huck fasteners are what we specialise in, we carry extensive stocks”. The Huck range has an excellent reputation in the market for their quality and reliability. There are numerous reasons why customers use Huck products, but what make the UK’s largest Huck fastener distributor, Star Fasteners different; what extra services can they offer? Here are some of the value-added advantages of Star Fasteners solutions:Exclusively from Star Fasteners, the Huck PentaLok® designed specifically for the composite panel market, is an easy to install, 6.4mm diameter, plated steel, peel fastener with superior blind side strength. Due to its high pull-out strength, PentaLok is suited for use within thin materials or delicate composites, as well as within misaligned, oversized, or slotted holes. Its uniquely engineered peel system installs with ease into shallow panels.
Powder Coated Hucktainers
Countersunk Hucktainer Collar Star Fasteners in-house and onsite tool repairs and servicing keep production lines rolling and fasteners installed correctly. Star Fasteners stock a comprehensive range of new installation tools for every budget, including the new Huck Range Force® battery tool. “We always stock plenty of tooling spares to ensure servicing and repairs can be turned around quickly” adds Dan. If the customers budget does not allow for the purchase of new tooling or the requirement is for a shortterm project Star also offer a long or shortterm hire option.
J63 Hucktainer, with Additional corrosion resistance. “We are aware of the constantly evolving metal plating industry and try to preempt customers requirement for additional corrosion resistance. With this in mind we now stock all Hucktainer pins with J63 Zinc-Nickel and Trivalent Clear Passivation. This finish is free from hexavalent chrome and is compliant with European directive EU 2000/53 Annex 2 in materials and components of vehicles. Additionally, it also meets
FASTENING SOLUTIONS
For further information sales@starfasteners.co.ukemailorcall us on +44 (0) 115 9324 939
Encapsulated Hucktainers
“We are aware of the constantly evolving metal plating industry and try to pre-empt customers requirement for additional corrosion resistance. With in mind we now stock all Hucktainer pins with J63 Zinc-Nickel and Trivalent Clear Passivation. This finish is free from hexavalent chrome and is compliant with European directive EU 2000/53 Annex 2 in materials and components of vehicles. Additionally, it also meets the requirements of the Restriction of Hazardous Substances Theseregulations.newprocesses and resources will help our customers to address corrosion resistance for many years to come.”
Exclusively from Star Fasteners, the Huck PentaLok® designed specifically for the composite panel market, is an easy to install, 6.4mm diameter, plated steel, peel fastener with superior blind side strength. Due to its high pull-out strength, PentaLok is suited for use within thin materials or delicate composites, as well as within misaligned, oversized, or slotted holes. Its uniquely engineered peel system installs with ease into shallow panels. The encapsulated headed Hucktainer®, is available in any colour head. “The encapsulated Hucktainer has been available on the market for many years,” reports Daniel. “Customers were contacting us saying that they wanted to use colour matched fasteners on pre-coloured composite panels - this is the ideal solution.
FASTENERS
As a well-established leader in the global Huck® fastener distribution network Star Fasteners (UK) Ltd, are committed to supplying customers with the most innovative fastening solutions on the market. Supplying a diverse range of industries, Star Fasteners have many years of technical knowledge. “Huck fasteners are what we specialise in, we carry extensive stocks”. The Huck range has an excellent reputation in the market for their quality and reliability. There are numerous reasons why customers use Huck products, but what make the UK’s largest Huck fastener distributor, Star Fasteners different; what extra services can they offer? Here are some of the value-added advantages of Star Fasteners solutions:Exclusively from Star Fasteners, the Huck PentaLok® designed specifically for the composite panel market, is an easy to install, 6.4mm diameter, plated steel, peel fastener with superior blind side strength. Due to its high pull-out strength, PentaLok is suited for use within thin materials or delicate composites, as well as within misaligned, oversized, or slotted holes. Its uniquely engineered peel system installs with ease into shallow panels.
FIXINGS
"Customers contact us for advice on some really challenging fastening applications We developed a countersunk Hucktainer collar for fixing commercial vehicle locking gear and kick -strips. We find that many manufacturers use the same types of materials; history has shown that these applications are generally fastened with a standard bolt and nut, but this protruded from the panel which then needed a capping strip. The customer wanted to stream-line the vehicles profile, so we designed-in the countersunk collar, which resulted in a smooth finish and saved weight; a great solution ”
J63 Hucktainer, with Additional corrosion resistance.
FASTENERS & FIXINGS FASTENING SOLUTIONS
The Huck Range Force Battery Tool
FASTENING SOLUTIONS For further information sales@starfasteners.co.ukemailorcall us on +44 (0) 115 9324 939
The Huck RangeBatteryForceTool
Star Fasteners can colour match to hundreds of different colours, but we also stock a wide range of standard colours ready for dispatch."
"Customers contact us for advice on some really challenging fastening applications We developed a countersunk Hucktainer collar for fixing commercial vehicle locking gear and kick -strips. We find that many manufacturers use the same types of materials; history has shown that these applications are generally fastened with a standard bolt and nut, but this protruded from the panel which then needed a capping strip. The customer wanted to stream-line the vehicles profile, so we designed-in the countersunk collar, which resulted in a smooth finish and saved weight; a great solution. ”
Supplying a diverse range of industries, Star Fasteners have many years of technical knowledge. “Huck fasteners are what we specialise in, we carry extensive stocks”. The There are numerous reasons why customers ut what make the UK’s Fasteners different; what extra services can value-added advantages of Star Fasteners
Star Fasteners can colour match to hundreds of different colours, but we also stock a wide range of standard colours ready for “Customersdispatch.”
The encapsulated headed Hucktainer®, is available in any colour head. “The encapsulated Hucktainer has been available on the market for many years,” reports Daniel. “Customers were contacting us saying that they wanted to use colour matched fasteners on pre-coloured composite panels - this is the ideal solution.
Star Fasteners can colour match to hundreds of different colours, but we also stock a wide range of standard colours ready for dispatch."
NOT JUST A FASTENER SUPPLIER!
processesTheseregulations.SubstancesHazardoustherequirementstheofRestrictionofnewandresources
Star Fasteners not just a fastener supplier!
Etching a new future for hydrogen electrolysers
WHAT ARE ELECTROLYSERS?
CHEMICAL ETCHING: A VIABLE ALTERNATIVE
Chemical etching uses etchants to create complex fluidic components such as bipolar plates and can offer huge advantages over traditional stamping and Thehydroforming.toolingused for stamping and hydroforming can be slow and uneconomical to produce. By comparison, chemical etching uses digital tooling which is inexpensive and offers greater flexibility to optimise designs.
PHOTOCHEMICAL ETCHING
As the world adapts to powering its vehicles, towns and cities with zerocarbon energy, the demand to upscale new technologies is gathering pace. Karl Hollis, Precision Micro’s Director of Engineering, looks at how bipolar plates, a key component used in electrolysers, could be made faster and more costeffectively using photochemical etching technology.
Electrolysers use electrical energy from wind, solar or hydroelectric sources to break water into hydrogen and oxygen. The green hydrogen produced can be used to power anything from buses and cars to generators, heating systems and Bipolarmachinery.plates feature precise, complex channels that distribute water evenly in the electrolyser stack. They are used to cool the electrolyser, supplying reactant gases to the anodic sides, and evacuating the hydrogen and gases produced during the Thoughreaction.bipolar plates are important electrolyser components they are one of the most expensive, often costing up to 60% of the stack cost. Chemical etching provides a viable manufacturing alternative for engineers looking to reduce this cost.
30 PECM Issue 58
PRECISION MICRO
CHEMICAL ETCHING VERSUS TRADITIONAL MACHINING
Hundreds of research papers explore the efficiency, quality and financial limitations of producing metallic bipolar plates. Many don’t consider chemical etching, a process that allows for complex, higher-performance bipolar plates in shorter lead times than conventional machining.
To learn more about the chemical etching process visit www.precisionmicro.com
Chemical etching uses digital tooling which is inexpensive and offers greater flexibility to optimise designs.
Bipolar plates are prone to distortion and surface roughness during conventional machining. As such, more complex designs can be challenging. Etching prints the design directly onto the material, offering almost unlimited part complexity. Also, each plate is 100% burr and stressfree. This versatility enables designers to vary the size and shape of channels without additional cost and with accuracy to ±0.020 mm.
EDITOR’S CHOICE
Another challenge is that EVs can have around double the number of fluid connectors of a traditional vehicle. EV batteries, for example, need additional cooling systems to regulate temperature, which increases connector requirements.
Higher rpm risks the centrifugal forces becoming great enough to expand and lift the retaining ring from the groove, causing assembly failure at high speed.
Options to reduce this risk include adding wire ties through the holes of the circlip, or using an additional component to captivate the outside diameter and thus prevent ring expansion. However, these approaches can increase assembly time, weight and add significant additional costs to the finished EVproduct.manufacturers can face this challenge head on by specifying technical components designed specifically for high rpm. Smalley Revolox™ Self-Locking Retaining Rings, for example, have a ‘dimple and slot’ design that means that after
Avoiding long lead times with careful planning EDITOR’S CHOICE STAYING AHEAD IN EV DESIGN
According to Next Green Car, 2021 saw the largest ever annual increase in the number of electric vehicle registrations. Over 305,000 were registered, a 74 per cent increase compared with 2020. Here Simon Ward, technical manager at TFC, shares three ways EV manufacturers can stay ahead of the demand curve. In 2021, the Government brought forward its ban on new petrol and diesel vehicles from 2040 to 2030. This target has accelerated the EV market boom, creating pressure on design teams to deliver innovation, and impetus on production teams to maximise capacity. So, what can design teams do to stay ahead of consumer demand?
DEALING WITH ADDITIONAL CONNECTORS
Design engineers require connectors that can fit in tight spaces and withstand the temperature and pressure conditions. As well as impacting the design, the requirement for additional connectors can increase time spent during assembly, making it more difficult to keep up with demand. To combat this, design engineers can specify specialised components.
32 PECM Issue 58
COPING WITH INCREASED
ROTATIONAL REQUIREMENTS
installation, the dimple is trapped in the slot and the ring locks into place. As the ring rotates it expands, engaging the dimple and slot mechanism and preventing any further expansion. Compared with non-locking alternatives, this offers a much higher rpm capacity.
Drive systems for EVs typically have much higher rotational capacity requirements than internal combustion engine vehicles (ICEs) — 15,000 revolutions per minute (rpm) or more. These applications where TFC high rpm is integral to a product’s function can pose design challenges, because traditional retaining rings fitted on rotating shafts are limited by centrifugal forces and can yield during installation due to the component’s heavy cross-section.
Issue 58 PECM 33
For further information, please visit www: www.tfc.eu.com
thing for us is that we’re honest and upfront about the challenges the industry is facing. These issues aren’t going anywhere anytime soon, so staying ahead of shortages and identifying design flaws early on is the best way forward. TFC has been a leading supplier of engineering products for over 60 years, supporting with design development, high quality components and tailored inventory solutions. For more information, contact Simon Ward at SWard@tfc.eu.com or visit the TFC website.
STAYING AHEAD OF THE SUPPLY CHAIN CRISIS
Considering the supply chain at the design stage will help your colleagues in production greatly. The current market has created a shortage in a variety of raw materials, particularly steel, causing supply challenges and long lead times, which in some cases are upwards of six months. Researching the availability and lead time on components at the design stage can reduce the risk of supply chain challenges later down the line. In short, start planning supply needs now. Getting started early is the best way to avoid any delays in production. Partnering with a collaborative supplier that can solve both design and supply challenges could be crucial in keeping your production line
ARaymond recently released a range of VDA LOW PUSH Quick Connectors™, which can reduce the insertion force required by 45 per cent compared with other industry standard components with end piece dimensions of NW16. This means only around half the daily effort is required by staff — six tonnes rather than twelve for 1,500 connections a day. This helps create a healthier, happier workforce while also speeding up production.
Atrunning.TFC,we usually work anywhere from eight to 12 months ahead to avoid any delays in shipments, but the most important
As well as impacting the design, the requirement for additional connectors can increase time spent during assembly, making it more difficult to keep up with demand.
Carlton Hydraulics is the one stop solution for Aeroquip by Danfoss hose and fittings.
agriculture,
TTC Matched Fittings
A Key Danfoss Distribution par tner, Car lton H ydraulics, carr ies the largest stock of Aero produc ts in the UK
shines in applications such as oil & gas, and by cost, decreasing downtime, and increasing fuel efficiency. Find out more DanfossPowerSource.com For sales and service contact Carlton Hydraulics Tel: 01709 378 999 Email: info@carlton-hydraulics.co.uk Address: Carlton Hydraulics Limited Chesterton Road, Eastwood Trading Estate, Rotherham, South Yorkshire, S65 1SU www.carlton-hydraulics.co.uk
benefits, most notably, working near spiral hose pressures.
A Key Danfoss Distribution partner, hose and fittings specialist Carlton Hydraulics, carries the largest stock of Aeroquip by Danfoss products in the UK. Trading for over 35 years, this South Yorkshire based company has an unrivaled selection of in-house stock, available for same day or next day UK wide delivery - including spiral hose assemblies and adaptors for all industrial plant and Carltonmachinery.Hydraulics
specialises in the Aeroquip by Danfoss spiral hose and interlock range, and, in conjunction with the Baden Design Centre, has developed a number of special long drop fittings.
Trading for over 35 years, this South Yorkshire based company has an unrivaled sele stock , available for same day or nex t day UK wide deliver y - including spiral hose assemblies and adapters for all industrial plant and machiner y. Carlton Hydraulics specializes in the Aeroquip by Danfoss spiral hose and interlock range, and, in In addition, Carlton Hydraulics carries a wide range of Aeroquip by Danfoss hoses including the Par t Number Hydraulic Hose Description Standard 2SC Operating Pressure EC881 Operating Pressure EC881-4 1/4” Bore 2SC 400 450 EC881-5 5/16” Bore 2SC 350 400 EC881-6 3/8” Bore 2SC 330 400 EC881-8 1/2” Bore 2SC 275 360 EC881-10 5/8” Bore 2SC 250 350 EC881-12 3/4” Bore 2SC 215 330 EC881-16 1” Bore 2SC 165 280 EC881-20 1¼” Bore 2SC 125 172 EC881-24 1½” Bore 2SC 90 138 EC881-32 2” Bore 2SC 80 110 aircon and skydrol hoses, to R5 hi-temp and 4SH, 6SP hose assemblies.
In addition, Carlton Hydraulics carries a wide range of Aeroquip by Danfoss hoses including the Dynamax EC881 2SC hose with Dura-Tuff cover and working pressure exceeding standard 2 wire. Carlton Hydraulics is the one stop solution for Aeroquip by Danfoss hose and fittings from standard 1 wire, 2 wire, through aircon and skydrol hoses, to R5 hi-temp and 4SH, 6SP hose assemblies.
Carlton Hydraulics’ comprehensive stock of adapters range from a number of sources, covering BSP, Metric, NPT, ORFS, JIC, SAE, JIS and SAE inverted flare, complementing all available hose and fittings.
mining
reducing
Carlton Hydraulics’ comprehensive stock of adapters range from a number of sources, covering BSP, Metric, NPT, ORFS, JIC, The hydraulic hose & fittings specialists CARLTON HYDRAULICS For further information, please visit www.carlton-hydraulics.co.uk
range of other
EDITOR’S CHOICE AN UNRIVALLED SELECTION
34 PECM Issue 58
1¼” Bore 2SC 125 172 1½” Bore 2SC 90 138 2” Bore 2SC 80 110 Figure 1: Aeroquip by Danfoss Dynamax Datasheet: EC881 exceeds EN857 2SC specifications Carlton Hydraulics is the one stop solution for Aeroquip by Danfoss hose and fittings from standard 1 wire, 2 wire, through aircon and skydrol hoses, to R5 hi-temp and 4SH, 6SP hose assemblies. Carlton Hydraulics’ comprehensive stock of adapters range from a number of sources, covering BSP, Metric, NPT, ORFS, JIC, SAE, JIS and SAE inverted flare, complementing all available hose and fittings. pressures.reducingEC881at There are a million reasons to choose Aeroquip Dynamax EC881. Well, actually, one million + eight. Outperforms the typical EN857 2SC specifications in addition to providing a range of other benefits, most notably, working near spiral hose pressures. EC881 shines in applications such as agriculture, oil & gas, and mining by reducing cost, decreasing downtime, and increasing fuel efficiency. Find out more at DanfossPowerSource.com $ Reduced Cost ReducedWeight FlexibilityBetter HigherRatingPressure HigherTempOperating MoreLifeImpulse HigherResistanceAbrasion Over 50% FlexibleMore 1 MILLION qualifiedcycles For sales and service contact Carlton Hydraulics Tel: 01709 378 999 Email: info@carlton-hydraulics.co.uk Address: Carlton Hydraulics Limited Chesterton Road, Eastwood Trading Estate, Rotherham, South Yorkshire, S65 1SU www.carlton-hydraulics.co.uk
36 PECM Issue 58 www.mcs-corporate.com | charlotte@mcs-corporate.com | +44 (0)1926 512475 The R&D Tax Relief scheme is basically a form of tax relief that may reduce your company or organisation’s Corporation Tax bill. Tax relief can be claimed on a wide range of R&D projects –even those that ultimately proved It’sunsuccessful.quickand easy to determine if you might be able to make a claim for R&D Tax Relief. But 97% of eligible businesses don’t check or claim – don’t let your business miss out in this way! You could be entitled to R&D Tax Credits EDITOR’S CHOICE
Designed for ISOygienic14644standardsDesignedwithcreativityandobsessiveattentiontodetail,fortomorrow’sultra-sterilespaces,today.Fromateamrenownedforoutstandingserviceandsupport. Visit: teknomek.co.uk/hygienox Call: +44(0)1603 788833
38 PECM Issue 58 EDITOR’S CHOICE E NG I NE E R I N G T E CHNOLOG Y E-T-A Circuit Breakers Ltd. +44 (0) 1296 info@e-t-a.co.uk420336 www.e-t-a.co.ukTHEREX-SYSTEM Your all-in-one solution YOUR BENEFITS: • Increased machines availability: Clear error detection, high transpa rency and remote diagnosis • Flexibility: Easy assembly, modularity and convenient adjustment • Time saving: Innovative and flexible connection technology • Cost efficiency: No further accesso ries necessary Benefit from the comprehensive DC 24 V circuit protection solution for mechanical and plant engineering. The REX system combines power supply, communication, circuit protection and power distribution in one system. YOUR DISTRIBUTOR!LUBRICANTSSHELLOFFICIAL&FUCHS oilfastlubricants.co.ukFormoreinformation
Kecolhaveover25yearsof experienceinhandlingalltypes ofviscousproductsinthefood, pharmaceuticalandcosmetics markets,aswellasgeneral industrialapplications. T:+44(0)1746764311 E:sales@kecol.co.uk W:www.kecol.co.uk Honey PetroleumJelly Mascara Sauces Lanolin LipGloss Essences EyeOintment MeatPaste ParaffinWax FaceScrub TeethingGel TomatoPuree MedicalAdhesives VeterinaryCreams FruitPaste Toothpaste Malt Jam Wax Asampleofproductswealreadypump…
Beginning production of a new formulation, batch or innovative liquid product, can often bring about difficulties. Knowing which pump technology to use to ensure a safe, efficient process, but provide the flexibility for small scale batches, whilst undertaking refinements prior to commercialization can prove challenging. Not only are you trying to ensure accurate, repeatable traceable results and avoid transferring fluids manually, but also ensure any technology selected will stand the test of time and make certain cross contamination does not skew results.
One of the ways North Ridge Pumps recently helped a client looking to scale production and perform trials was an innovator within the supplement industry. They were looking to transfer one of several blends of chemicals which were highly viscous, would not flow under gravity
SensitivityPRODUCTIONtoShear
Solid Handling - When solids are transferred careful consideration needs to be given to the way they are handled. They can be transferred with technologies preserving their shape and consistency, or with designs which can assist with the next stage of production with solids broken down, or partially blended.
EDITOR’S CHOICE ACCELERATED PRODUCTION
- Some fluids may be shear sensitive meaning they must be handled gently to avoid them being changed during transfer, or can become thicker when pumped.
Volatile & Corrosive liquids - Volatile and corrosive liquid handling is another
High Viscosity liquids often cause difficulty in transfer applications. They do not flow under gravity, require a specialist pump technology which if used can also pose issues if ran without fluid and be easily Suchdamaged.fluids are sometimes so thick that when delivered in barrels or containers, if the incorrect pump technology is chosen, fluid is not pumped - holes are made with the pump within the container of fluid, rather than it being completely emptied, with large amounts of product remaining.
NORTH RIDGE PUMPS and they wanted to consistently batch set amounts.
THE PROBLEM WITH HIGH VISCOSITY LIQUIDS
Not only is product within the centre of containers a cause for concern but also fluids which may remain stuck to the side of the container and the amount of wastage this can generate, in particular with more expensive fluids, or those which must be disposed of via waste collection. So when looking to scale production or conduct trials what factors should be considered?
40 PECM Issue 58
5 CONSIDERATIONS WHEN SCALING
Trialing and Scaling of Production for Startup’s
With over 100 application case studies, we know how to get it right.
Issue 58 PECM 41
With over 100 application case studies, we know how to get it right.
Other options include the swaging of hose fittings for the safety and security of leak free connections, nozzles for ease of fluid dispensing and speed control to alter dispensing rate and prevent splashing.
The equipment needed to be hygienic, easily cleanable and handle a wide temperature range, yet consistently transfer differing volumes of liquid as accurately as Northpossible.Ridge supplied, commissioned and installed a complete automatic batching system to dispense the liquid accurately and Therepeatedly.unitwas supplied complete with heat traced hose to ensure the liquid did not solidify in the hose, with the barrel also heat traced to ensure the contents remained liquid and pumpable. As the fluid was heated, it became easily pumpable enabling the client to trial new processes, test small scale batches and trial methods of packing. Their results are accurate, repeatable & fully traceable enabling them to accelerate production and scaling.
consideration such as whether an ATEX design is required or seal less construction to ensure the full containment of fluids.
Accuracy & Repeatability of Results – The ability to repeatedly batch preset amounts with ease, or record the amounts dispensed with high accuracy ensuring consistency.
In this project North Ridge were tasked with assisting a client dispensing a product being developed which had the consistency of molten fat. For further information, please visit www.northridgepumps.com
If you have a new process, method or application you are looking to undertake, contact us on 01773 302 600, email at sales@northridgepumps.com or visit www.northridgepumps.com to see how we can deliver the results you need.
Accreditation - Material choice can be puzzling. Whether to adopt an accredited hygienic design, or simply a stainless steel design which can be easily disassembled and cleaned providing peace of mind during testing to simply what is chemically resistant.
HIGH VISCOSITY FLUID DISPENSING
When cold, the product would solidify making it unpumpable, and near on impossible to remove from the container.
One of the ways avoiding many of the pitfalls during commercialization of fluid process or fluid handling products is to work with a partner who can specify the right pump technology for your process.
Users wishing to combine the advantages of dosing based on flow measurement with those of piston dosing in a rotary filling machine now have clean design LinMot motor options. Using LinMot stainless steel motors, the stroke movement of the filling needles can be mechanically decoupled from the movement of the carousel. Even highly dynamic needle raising applications are Unlikepossible.mechanical lifting curves, electrical direct drives do not exert any destructive forces on the bearing shafts.
• Clean hygienic design • Stainless Steel • Easy to clean • Minimum maintenance • High performance • Low energy EDITOR’S CHOICE
Linear Motors for the Food and Pharmaceutical Industry
42 PECM Issue 58 Linear motors are ideal for fast and accurate motion in a machine. Linmot, the leading manufacturer of cylindrical linear motors, has made them even more suitable for demanding food and pharmaceutical applications. For these environments, any mechanism needs to have a high protection class and be easy to clean and require little Themaintenance.motorshave been developed to be fully sealed and are made in High grade Stainless Steel. The cylindrical design allows the motor to be completely smooth and does not require seals. There are no food or particle traps and they can be fully washed down. This is a big advantage over screw, belt actuators or pneumatic cylinders.
LinMot linear motors have been used in the food industry for years. They score here with industry-specific advantages, such as simple integration, flexible programmability, dynamics and hygienic design. The motors can be connected to common control platforms in synchronous operation or simple point-to-point motion. The advantages of servo technology enable the gentle and dynamic processing of food. With the help of stored motion profiles, frequent product changes can be achieved simply by pressing a button. LinMot linear motors are available in stainless steel with a high protection class, meaning they can be cleaned under high pressure and with caustic cleaning solutions.
The motors are available in Linear modules with protection class IP64S and stainless steel linear modules with protection class IP69 consisting of a linear guide and an integrated LinMot linear motor. Motor series in stainless steel (EN 1.4404/ AISI 316L) for wash down applications. The motors are characterised by their hygienic design and the high motor protection class IP69 according to DIN EN 60529. Perfectly suited for «in-place» cleaning processes like CIP and SIP.
FILLING IN THE PHARMACEUTICAL INDUSTRY
Website: www.quin.co.uk/linmot
FOOD PROCESSING WITH LINMOT
Treston workbenches in use worldwide
The Treston TPB packing bench is a well-thought-out, safe, and easy allin-one solution. There is a wide range of accessories and add-ons available for the standard bench package. Designed with ergonomics in mind: all the packaging materials are within easy reach. Suitable for use in dispatch departments, web shops, and logistics centres. treston.com salesuk@treston.com +44 1635 521521
The Treston TP workbench is a solid, standard industrial workbench that is suitable for various industrial tasks and environments. A cost-effective alternative that is also easy to customise using the wide range of accessories and add-ons.
500,000+
Treston WB workbenches are particularly suitable for use in the electronics industry. The worktop can be steplessly adjusted, with either an electric motor, a hand crank, or an Allen key. Wide range of accessories and addons enable putting together a highly ergonomic workstation. Various layout possibilities from backto-back to corner solutions.
There is wide misconception that cooling large spaces like factories and warehouses is so expensive it is not viable. While there is of course a cost, it may not be as great as initially considered and the benefits of providing a comfortable environment for staff is not only beneficial to the employees in the space but can also reduce absenteeism and promote longevity of employment. We were really alerted to such benefits by a large retail end-user who installed our product recently in a large warehouse. Making changes to their building by installing another floor closer to the roof, they knew would create an even greater problem of heat than already existed and already having to pay their staff extra money to carry on working over a certain temperature. Despite there being no legal upper limit currently in the UK, the end-user anticipated if they worsened conditions their staff would be ‘down the road’ to go and work in neighboring warehouses.
In which case, can you afford not to provide the best environment for your staff?
The cost of not cooling your greatest assets – your people!
With low running costs and using only water as a cooling medium, Seeley International can provide you with solutions to promote staff wellbeing which in turn encourages long term staff retention, reducing recruitment and the time & costs associated.
44 PECM Issue 58
Like many buildings situated in industrial / commercial areas, the competition in the local employment market is very high and in times of low unemployment, staff can take advantage to pick and choose the best companies.
The beauty of choosing evaporative cooling solutions by Seeley International is not just about reducing temperatures because our coolers supply 100% outdoor air which creates a very comfortable environment, unlike traditional air-conditioning that recycles air that gets stale. With high IAQ you can be certain of health benefits for your staff, leading to reduced headaches & fatigue associated with low IAQ. Purging the space will also reduce the risk of airborne viruses and ultimately increase production.
Affordable cooling with norefrigerantschemical Low running costs giving high Indoor Air Quality (IAQ) +44uksales@seeleyinternational.comwww.seeleyinternational.com(0)1159635630 Healthy productivebuilding,people! With high IAQ you can be certain of health benefits for your staff. EDITOR’S CHOICE
www.seeleyinternational.com
SUNCOMBE PRODUCT PORTFOLIO www.suncombe.comContainerisedProcessSystemHotWaterSkidHoseWasherUltrasonicWasherIBCWashStationImmersionWasher IBC Wash Booth Drum / Pallet Washer GMP Parts Washers Static MixingVesselsVesselsGMPProcess Systems BiowasteDecontaminationContinuousDecontaminationBiowasteBatchBiowasteDecontaminationGMP Pre-fabricatedChemicalPHPipeworkNeutralisationStorage&DistributionStaticCleaning in Place Mobile Cleaning in SolutionPlacePreparationUtilitySkidPanelsMobileVessels Recovery Cleaning in Place USP Water Storage & StorageExternalDistributionChemical&Distribution Engineering Excellence since 1961• One of the originators of Cleaning In Place in the• United Kingdom in the 1950s Pioneers of Hygienic Processing, Effluent Treatment,• Washing, Cleaning & Sterilising Worldwide network of sales and service agents• UK Design and Manufacture to CE, cGMP, ASME• BPE, EHEDG, GAMP, ATEX, FDA In-house personnel for all disciplines• Motivated, dedicated and experienced Long Term• SingleWorkforcepoint of contact for all aspects of a Project•
Micronel dc blowers save space, energy and money compared to other air sources such as bulky side channel blowers and compressed air systems. Saving energy not only conserves resources but is also good for the balance sheet. That is why machine and plant manufacturers as well as production companies rely on Micronel high-performance blowers in process control and automation applications. The reliable high-tech solutions enable new and more efficient application possibilities and promote independence in comparison with previous compressed air systems.
MICRONEL
For further information, please visit www.micronel.co.uk
The compact U100 dc blower family features a tough full aluminium IP67 housing, efficient brushless dc motor with integrated electronic driver for plug n run capability and ease of use, M16 connector and has G¾ inch pipe threads for 32mm tight hose connections. The housing complies with protection class IP67 with connected suction and discharge ports.
Thanks to their very small compact sizes, Micronel blowers are suitable for decentralised installations and can be placed adjacent to the relevant process reducing pressure losses incurred in long air supply lines and allows flexible installation without the need to install or relocate air lines. Dynamic blower control allows air supply to be called up as on demand as required, increasing the efficiency of the Hereapplication.isasimple
The 2 stage U100H4 can generate over 165 mBar (16,500 pascals) of pressure and achieve free blowing air flow over 900 litres per minute (54 metres cubed per hour) all from a very compact small size package of 107mm x 107mm x 118mm. With typical power consumption of 100 – 180 watts depending on working point they can pay for themselves in energy savings after only a few months.
The performance and cost savings of the blowers is particularly evident in applications such as drying and cleaning processes, where high pressure and a considerable volume of air are constantly required.
Micronel reduce operating costs with decentralised compact dc blower solutions
Micronelmountings.specialise in High Performance Blowers and Fans, their fan and blower products meet the needs of industries with special performance characteristics – Medical, Electronics Cooling, Personal Protection, Packaging, Gas Analysis, Laboratory, Transportation, Process Control and many more applications. Micronel offer customers the widest choice of standard ultra-slim fans, axial fans and high performance high pressure radial blowers from UK stock and provide technical design support for modified products and client specific designs.
46 PECM Issue 58 EDITOR’S CHOICE
Micronel blowers are also extremely advantageous in suction and extraction processes, such as pick & place processes or vacuum holding or conveying technology. A full range of accessories are also available including air knives, filters, and anti-vibration
SAVE SPACE, ENERGY & MONEY
example: compared to a conventional Air-Knife compressed air application, with an annual consumption of 60000 m³ air volume, a Micronel Radial Blower U100H4 (pressure 165 hPa, flow volume 820 l/min) with a power consumption of 100 watts pays for itself in energy savings after only half a year.
Phone +44 1753 641 www.micronel.cominfo@micronel.co.uk412 Micronel UK Ltd. Unit 53, The Arches Industrial Estate Alma Road, Windsor, Berkshire SL4 3HY United Kingdom PRESSURISED AIR IS CompressingEXPENSIVE!airina compressed air system requires a lot of power and results in continuous pressure losses during transport from the point of generation to the point of consumption - This makes compressed air one of the most expensive forms of energy of its kind. For this reason, Micronel‘s powerful compact blowers are becoming increasingly utilized in the market for pressure and vacuum applications. • Compact design and flexible positioning at point of use • Extremely small sizes – Typically 50 mm diameter up to 100 mm x 100 mm square • Lower operating costs with higher efficiency • Work independently of existing compressed air systems • Robust aluminum housing for harsh industry conditions • Maintenance free and long lifetime • Quiet operation with optional silencer and accessories ADVANTAGES OF MICRONEL BLOWERS Decentralised blower solutions reduce operating costs and save energy! MICRONEL MINIATURE FANS AND BLOWERS BLOWERS FOR PRESSURISED AIR AND SUCTION APPLICATIONS VISIT MICRONEL STAND D60
48 PECM Issue 58 TECHNICALCENTREDISTRIBUTION Leicester +44 (0) 116 275 SPECIALISTS4720 IN DESIGN, MANUFACTURING AND DISTRIBUTION OF SEALS FOR THE GLOBAL MARKETPLACE TECHNICALCENTREINSPECTION Newcastle +44 (0) 191 422 4200 +44 (0) 114 243 2777 High-performance seals for rotary, reciprocating & static applications All specification, design and manufacture carried out in-house in our 24/7 manufacturing facility OEM engineered seal design –typically 3-5 days versus 8-10 weeks industry standard Over £2.5m of semi-finished material and finished sealing products kept in stock EDITOR’S CHOICE Any new filter projects coming up? Our VariDisk® custom design service helps meet your unique filter requirements and suit a wide range of applications. Custom design and manufacture I Personalised branding I Free sample production Complimentary testing I Full lot traceability and certification Tel: +44 (0) 1582 501980 Fax: +44 (0) 1582 501981 Email: sales@helapet.co.uk Web: filterdevices.com Order our FREE brochure today, or download at www.filterdevices.com
or yourflooringandindustrialtailoredwillinfo@prokem.co.uk.emailingWeofferyouhonestandadviceonyourrequirementsfindyoutheindustrialsolutionthatmeetsneeds.
Rolling and forming We can roll, bend and form perforated sheets to match your design. Aesthetic nishes and protective coating We can offer powder coating and hot dip galvanizing solutions to meet your speci cations. For more information please contact us tel: 01925 839610 | email: info.uk@rmig.com | www.rmig.com St. Ives, PE27 3NE 01480 468 639 sales@cnc.uk.com www.cnc.uk.com/mdc-max
CambridgeControlNumerical Industry 4.0 Machine Data Collection — Increase production — Make effective production decisions — Highlight production bottlenecks — Schedule machine maintenance — Automatically calculateRealtimeOEE shopfloor view Live export to Excel Web based clients
Formed in 1998 by industry specialists, Prokem is one of the nation’s leading acid resistant and epoxy flooring contractors. We have over 40 years’ experience in laying floors for a range of business requirements in locations across the UK and worldwide. Epoxy flooring for a range of industries As expert epoxy flooring contractors we can identify the needs of our customers and offer them the correct flooring solution for their business needs. We’ve supplied industrial flooring solutions to a wide variety of businesses across the UK. The industries that we’ve covered include: by calling 07713856433
EDITOR’S CHOICE 8 Royce Court,
We know our customers’ requirements for price and quality and meet their demands with uncompromising service. Not only do we offer standard and bespoke perforated metal sheets, we are able to offer you a range of secondary operations as detailed below. Complete solutions With a continued investment in the latest equipment and a network of professional partners we are able to produce prime quality products and solutions – from a simple perforated sheet to the fully formed and coated custom made part. Cutting We can cut and shape perforated sheet to meet the needs of your nal application. Levelling For some applications a high degree of atness is required, we have processes in place to ensure our perforated coils and sheets meet with your most demanding requirements.
we make ideas come to life RMIG is the world’s largest manufacturer and supplier of perforated metal and its related products.
–• Petrochemical • Chemical Processing • Steel • Power Generating • Water • Fertilizer • Pulp and Paper • Food-Processing • Beverage • Engineering You can arrange a quote and speak to our customer services team
Prokem is one of the nation’s leading acid resistant and epoxy flooring contractors
Issue 58 PECM 49
FUTURE PROOFING
Requirements for process and packaging machinery
We offer stainless steel and IP69 motors and gearmotors for arduous, wash down and clean environments.
50 PECM Issue 58
COST EFFICIENCY
Automated machinery can produce consistent outputs. This can be checked through a system that includes effective process equipment and traceability, inspection, and quality monitoring SMARTcomponents.CAMERAS
The Basler Blaze Time-of-Flight (ToF) camera provides high resolution 3D images at a very attractive price/performance ratio, with a 2D and a 3D image in one shot.
3D CAMERAS 3D cameras are extremely valuable when the volume, shape or 3D position of objects needs to be analysed..
Equipment that helps in reducing wastage and labour costs and improving general efficiency will reduce overall costs, with the likelihood of increased ROI.
STANDARDISATION
EDITOR’S CHOICE
EFFICIENT OPERATION OF THE MACHINERY Control panel components are fundamental to the functioning of machinery and are used in every and any industry. Those needing less maintenance and less downtime are clearly better for efficiency. Contaclip have developed a large range of cable entry systems that can accommodate single cables or multiple cables in a small footprint. They consist of only three parts and are quick and easy to assemble.
We offer motor, drives and linear products that can be used throughout and with communication options such as CanOpen, Ethercat, Modbus, Ethernet/IP, Profinet and more. For speed and performance requirements, choose motion control drives that are standalone or embedded. They can be easily tuned to any suitable motor.
OEM AUTOMATIC LTD
Smart cameras are one of the most effective ways of monitoring the process line. Most inspection tasks required can be solved by using Datalogic’s IMPACT technology smart cameras We offer the P2X by Datalogic, a very powerful smart camera.
Process equipment which lead to reduced costs and time saving could include, for example, twin-screw pumps, which avoid the need for an additional CIP pump.
A pigging system reduces wastage, achieving cost reductions. Media is prevented from getting through when a pig is pushed into the pipe. This enables the pipe to be scraped and cleaned quickly, and the potential of cross-contamination is minimised.
At OEM, we keep an eye on trends and the latest innovations to help our customers future-proof their operations. Automated machinery in the process and packaging industries are constantly developing. Here at OEM we offer automation components to support this Heredevelopment.aresome of the requirements for process and packaging machinery.
EXTREME CONDITIONS
SPEED, ADAPTABILITYREPEATABILITY,PRECISION,AND Automation aims to meet these four requirements. It does this by replacing the need for physical labour and increasing efficiency in order to meet huge (and changing) market demands in sectors such as food and beverage, and chemical.
Equipment that helps in reducing wastage and labour costs and improving general efficiency will reduce overall costs, with the likelihood of increased ROI.
If your process involves extreme conditions, including aggressive media, you’ll need IP69K-rated components.
Process instrumentation can be used in machinery to get products from A to B seamlessly, controlling the level, pressure and flow of the product being handled.
SMART WhateverSCANNERSyourneeds, scanners are available in various types such as fixed and hand-held scanners for barcodes; 2D code and DPM (direct part marking) reading; and high-speed, long-range and wide field of view options.
Issue 58 PECM 51 Applications include part inspection, vehicle guidance, tote loading and automated unloading.
BETTER SAFETY Safety standards are increasing for machinery, and with the help of certifications like ATEX approvals and ISO, you can ensure your machinery passes all its checks. Safety light curtains are commonly found on process and packaging lines and are installed alongside or above machinery. If an object or person passes the safety light curtain, the machine stops. Trapped key interlocks are used for access purposes and isolate the machinery before someone can enter a dangerous area. This option is inherently reliable, as an individual can only gain access by going through the correct sequence to gain access. Read the full article, which details the process and packaging machinery sector. If you have any of the process and packaging requirements we’ve outlined above, OEM can provide solutions tailored to your application. For further information, please visit www.oem.co.uk
Denso™ Profiling Mastic applied to pipe joints (inset) and a completed Denso P1 System™ application on a valve at Kempton Park WTW. Issued for: Winn & Coales (Denso)
Ltd International specialist in the design, engineering, manufacture and distribution of industrial fastenings and Cat ‘C’ components JOIN US ON STAND G151 2-3 NOVEMBER 2022 Parts to customer drawings, Sheet Metal Fasteners including Self Clinch, Screws for plastic applications, Plastic & Rubber Hardware, Cable Glands, Compression Limiters, Security Fasteners, Enclosure Hardware, Stainless Steel & Brass Fasteners +44 (0)8454 811 800 | sales@trfastenings.com The go-to place for Engineers, Designers & Specifiers Full service provider offering end to end support from concept design through to technical engineering consultancy, manufacturing, supply management and global logistics
52 PECM Issue 58 More choices, information and registration at www.eemua.org and events@eemua.org Above ground flat bottomed storage tanks A guide to inspection, maintenance and repair Publication 159 Edition 5 Specialist Training for the Storage Tank Industry Live online, classroom, in-house or e-learning • Gain or renew your 5-year Certificates of Competence* • Courses based on EEMUA 159 • English, Dutch, German and French language options • Select from courses throughout 2022, including: TankAssessor courses* 5-9 September 2022 –in English – classroom – London, UK 3-7 October 2022 –in French – classroom – Lyon, FR 17-21 October 2022 – in Dutch –classroom – Rotterdam, NL 24-28 October 2022 –in German – live online TankIntro courses 26-28 September 2022 –in English – live online TankInspector courses* 19-22 September 2022 – in Dutch –live online 7-10 November 2022 – in English –live online (for CST) Storage Tanks e-learning On-demand – in English and in Dutch Inspection Seminar 7 September 2022 – in English –Telford, UK Mechanical Integrity Seminar 29 September 2022 – in English –Birmingham, UK EDITOR’S CHOICE Denso P1 System™ protection selected for Kempton Park Water Treatment Works The benefits of protecting our nation’s water Atworksconsumingforpreventsystemandprotection.orinadequatelybythecorrosionnetworksdistributionfromfaroutweighproblemsfacedthosefeaturingapplied,evenmissing,Selectingapplyingtherightcanhelptotheneedcostlyandtime-remedialinthefuture.Winn&Coales(Denso) Ltd, we recommend our Denso P1 System™ for the protection of ferrous pipes, joints, and fittings. Fully compliant with P1 Civil Tape™),andcreateMastic),masticofeasy-to-applyIndustrySpecificationsEngineeringfortheWater(7thEdition),oursystemconsistsaprimer(DensoPaste™);(Denso™Profilingtofillanyvoidsandasmoothprofile;petrolatumtape(Densowrappedwitha55%
overlap. When administered correctly, the system offers long-term, effective protection from corrosion and can be applied on site before assets are buried. This method was recently utilised by Morrison Water Services on behalf of Thames Water at Kempton Park Water Treatment Works where the team protected 32 flanges, joints, and 4 x 1000 mm valves with the Denso P1 System. www.denso.net
Simple materials containing particles (e.g. fruit) DTA Series
Very viscous materials Scraped surface R or Unicus Series
Viscous materials requiring gentle handling Unicus Series
Simple fluids, such as milk or juice Multitube MI or MR Series
Nearly all HRS tubular heat exchangers feature our corrugated tube technology which improves heat transfer and efficiency while minimising fouling, where materials are displaying laminar flow corrugations provide little benefit, and so smooth tubes are used. There comes a point where products may be too viscous to be effectively treated in a tubular heat exchanger. When this occurs, a scraped surface unit will be required and when the product also contains particles as outlined above, such as whole strawberries, then the HRS Unicus Series of reciprocating scraped surface heat exchangers provides the necessary combination of gentle handling while preventing and removing fouling as it occurs. Some products do not need to maintain the integrity of their ingredients, and in such cases the HRS R Series of scraped surface heat exchangers may be suitable, or even preferable. The R Series features a scraper bar which rotates at around 300 rpm and effectively breaks up or homogenises materials such as mechanically deboned meat (MDM) or jams and sauces.
For more information contact +44 1923 232 335, info@uk.hrs-he.com or visit www.hrs-heatexchangers.com
TYPE OF MATERIAL TO BE PROCESSED
SUITABLE HRS HEAT EXCHANGER MODEL/S
Viscous material containing particles AS Series
Viscous materials (cream, honey, etc.) Tubular DTA or AS Series
When it comes to choosing the right heat exchanger, the biggest factor is the nature of the materials being processed and the client’s requirements for the finished product – something that we refer to as the product identity.
HEAT EXCHANGER SPECIFICATION
With materials being handled ranging from simple fluids through to complex viscous liquids, emulsions and materials containing large particles which must remain intact, there is no ‘one size fits all’ solution. That is why HRS produces a range of tubular heat exchangers, from simple multi-tube designs through to scraped surface designs which are capable of dealing with high-fouling materials while maintaining product integrity. For the simplest fluids, such as milk, smoothies and juices, we have multitube designs including the MI Series and the MR Series. As materials become more viscous in nature (such as honey, soups and creams), then we move up through the range using tube-in-tube or annular space designs such as the DTA or AS Series respectively. For the most viscous materials with high fouling potential, you need a scraped surface heat exchanger such as our R Series or patented Unicus Series. For materials containing particles or pieces, as a starting point you would use the DTA Series where the inner tube provides more room for the product to flow without damage. If the product contains particles but is also viscous, then the AS Series is a better solution and less susceptible to fouling.
THE IMPORTANCE OF PRODUCT IDENTITY IN
Viscous materials requiring homogenisation R Series
Precise adjustment of Focus & Iris USB connector standard Inspection while moving focus • Easy Installation • High Resolution at any position • Superb stopping accuracy Connection Diagram • Outstanding repeatability • Low voltage and current • Superior and versatile interface computar-global.com 020info@cbcuk.com84572618 catalyst of optics LensConnect … Zoom, Focus & Iris remote-controllable from PC Introducing the award-winning computar LensConnect Series ViSWIR Lite Features: High transmittance at whole wavelength of 400nm - 1700nm by adopting hyper wideband AR coat Outstanding cost-performance for single-wavelength lighting & narrow-band imaging Compact design 5mm, 8mm, 12mm, 16mm, 25mm, 35mm, 50mm ViSWIR Hyper APO Features: • Capable of fully corrected focus shift in visible and SWIR range (400nm - 1700nm) • Achieves spectral imaging with a single sensor camera by simply syncing the lighting Floating design adjusts focus for different wavelengths 8mm, 12mm, 16mm, 25mm, 35mm* and 50mm* (*2023) ViSWIR … Bringing Visible & SWIR into Focus Introducing the award-winning Computar ViSWIR-Series A computar-global.com 020info@cbcuk.com84572618 catalyst of optics EDITOR’S CHOICE
–DISTRIBUTORMETERMARSTONFLOW
EDITOR’S CHOICE
MIPC® helps practitioner-level engineers stay on-site and on top of the latest industry developments and good practice in primary containment of hazardous substances. Using a blend of live, online classes, one-to-one sessions with expert tutors, and e-learning, enhanced by a mentor’s support and guidance, EEMUA’s Mechanical Integrity Practitioner Certificate course delivers in depth training to engineers where they work – to give professionals the flexibility to learn on-site or on-call. A short Induction to suit your schedule from September 2022 adapts coursework to your site/s needs. Learning starts in October 2022. Registration open now. For more information please contact EEMUA +44online-learning@eemua.org(0)2074880801 www.eemua.org
shortlistedMIPC® for the Best E-learning/ Online memcomInitiativeEducationmembershipexcellenceawards2020and2022
Issue 58 PECM 55
Following the successful website launch in April, Marston Flow (forming part of Litre Meter) brings a range of standard flow meter solutions direct to businesses within the UK. Marston Flow aims to deliver standard flow meter solutions with quick delivery times and lower costs. With a range of flow meters from Litre Meter, KEM, Sierra, TRICOR Coriolis and AW Lake, you can be sure to find your standard flow solution with Marston Flow. www.marstonflow.co.uk
Standard Flow Measurement Solutions INTRODUCING THE UK’S FLOW
When managing real pressure is your job…
Optimising Outcomes with 3D Printing – Design for Additive Manufacturing (Part 2)
Nick Allen, MD, 3DPRINTUK
Part 1 of this series provided a historical perspective of Additive Manufacturing / 3D printing, centered around the evolution of the technology and its impact on the product development process. Here in part 2, we will look at how 3D printing has evolved to the point where it can be considered as a serial production technology, how it has impacted the design process itself and consider the different design approach that is required for 3D printing compared with traditional manufacturing processes.
costs and difficulties are reduced, while DfAM aims to capitalize upon the unique capabilities of AM to design and optimize a product or component, thereby promoting innovation. Key here is the utilization of the characteristics of AM to improve product functionality according to the capability of the AM process. This typically indicates that designers can tailor their designs to utilize the advantages of AM for complex geometries and light-weighting opportunities whilst taking the AM process limitations into consideration, to ensure the manufacturability of the product.
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this begins with re-evaluating product design, and the subject of design for additive manufacturing (DfAM) has become a fertile area for discussion and debate. Indeed, DfAM is a key factor that can drive the uptake of AM as a production technology insomuch as it can leverage the key advantages of 3D printing.
manufacturing processes, there needs to be a quantum shift in the way that they approach the entire design to manufacturing
New flexibilities in design are a key benefit of 3D printing. However, it is not without its own restraints, which is why specific DfAM skills are essential to successful adoption.
As design engineers and manufacturers assess the possibilities that exist for the use of industrial 3D printing to replace or, more likely, integrate with traditional 3DPRINTUK
Necessarilyprocess.
As with any manufacturing process, there
This issue centers around the fact that DfAM requires a very different approach compared with traditional design for manufacturing and assembly (DfM&A). The latter focuses on designing products in such a way that manufacturing and assembly
EDITOR’S CHOICE A NEW DESIGN APPROACH
Topologyfunctionality.optimization is a methodology that uses software tools to optimize material distribution within a design. It is a powerful design technique that allows for the reduction of the weight of a product, by removing material where it is not required, while maintaining, sometimes even increasing the overall functional requirements of the part. This often results in complex geometries, something that only 3D printing as a manufacturing method can fulfil.
Both of these aspects are unique to AM, and cannot easily or cost-effectively be achieved with traditional manufacturing processes. Essentially, industrial 3D printing can produce components that are either impossible or too difficult / expensive to achieve using injection moulding, such as components that are hollow in certain areas or products that require an internal lattice structure. This is possible because 3D printing is an additive process, whereby material is added layer by layer and material density can be altered in predetermined areas of the part. Thus, not only can some areas be hollow, but other critical areas can be reinforced. This means that 3D printing is a key facilitator when it comes to lightweighting with increased strength and
Whether for a new or a redesigned product or component, design optimization focuses on two key aspects: • topology optimization — stronger and lighter parts, and • part consolidation — reducing assemblies from multiple components to fewer or even a single part.
DESIGN OPTIMIZATION
Part consolidation is another capability that the increased design freedom of 3D printing opens up by enabling the creation and production of complex internal geometries and complete complex products that incorporate the functionality of multiple
components that cannot be made via conventional manufacturing technologies. While 3D printing processes are relatively agnostic to increased part complexity, it is important for design engineers and manufacturers to understand the limitations and capabilities of the particular AM process chosen for production, the system-level design intent, and the implications in terms of inspection, validation, and postWhileprocessing.itisgenerally accepted that part consolidation can improve structural performance when compared with conventional multi-piece assemblies, this may not always be the case. For example, 3D printed materials are directionally weakened, usually in the “build” direction, and this can compromise design intent and ultimate part Forfunctionality.manufacturers that are assessing the feasibility of the use of industrial 3D printing for manufacturing and production, there are various considerations that need to be addressed. Nobody is denying that it is a relatively steep learning curve when it comes to design and achieving optimal outcomes in respect of part functionality, cost savings, and time savings.
As a result, there are benefits for manufacturers in forming strategic partnerships with service providers that have the breadth and depth of knowledge of 3D printing that allow them to achieve project success.
Issue 58 PECM 57 3DPRINTUK - DfAM Part 2 - Image 3 - Complex part designed by Komodo Simulations
As with manufacturinganyprocess,therearegooddesignsandtherearebaddesigns,andunderstandingthisisessentialforsuccessfuloutcomes.
are good designs and there are bad designs, and understanding this is essential for successful outcomes. For many design engineers and manufacturers, however, this is a leap into the unknown, and it can be a barrier to adoption. But the rewards are there to be reaped.
• ecoSUB Robotics has benefitted from 3D printing through “understanding Design for AM and the management of the 3D printing process to maximise efficiencies For further information, please visit 3dprint-uk.co.uk and therefore reduce costs per part.” In addition, the company has benefitted from the ability to “customise designs for individual clients” enabled by the innate capability of 3D printing as a direct manufacturing process.
Themoulding.opportunities are endless, however, there are caveats. Of course. 3D printing for production applications does have its own constraints. In part 3 of this series, we will consider these in more detail and highlight how to work around them to ensure success.
• Komodo Simulations have developed realistic helicopter control systems for home Flight Sim Pilot and Professional Flight Simulators. These control systems are traditionally manufactured in many different parts, can be printed as a single part, which eliminates assembly and significantly reduces production costs. In addition, 3D printing allows for hollowed out internal parts and little to no limitation on the design of complex curved parts. The capability to produce high surface detail also means that textured grip surfaces can be included in the design.
Ecosub underwater
• For Brushtec, a worldclass designer and manufacturer of innovative brushwear, 3D printing has unlocked a new level of innovation and enabled the comoany to “design complex SLS parts and not be restricted by the limitation of standard Formachining.”designengineers, the use of AM enables them to look past the constraints that exist around traditional DfM and DfA. In so doing, there is much greater freedom of design in terms of complexity. Parts can be produced using 3D printing that are more ergonomic and which incorporate multiple parts and features which would be impossible or prohibitively expensive to achieve via the fabrication of highly complex tooling required for injection
Some of our most recent case studies illustrate this point better than I can:
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For design engineers, the use of AM enables them to look past the constraints that exist around traditional DfM and DfA.
3DPRINTUK is extremely well-positioned in the 3D printing sector as a company that has considerable expertise and experience to support clients in maximising the opportunities and avoiding the pitfalls for a wide range of 3D printing applications.
• DfAM provided Kongsberg with new opportunities too. According to the company “By deciding to 3D print this pivotal part in a new design right from the word go, we were able to shrink the size, while integrating features and functionality that are simply not available through other manufacturing methods.”
PPMA
OMRON will debut a series of bottling line demonstrations featuring the benefits of smart technology, while Fortress will present its new ‘Food Safety Cultural Playbook’, a modular cultural food safety roadmap underpinned by a new package of digital tools to engage workforces. Continuing the safety theme, Euchner will showcase its new CKS2 Safe Key system and the new CTS guard locking device for enabling access restriction, safe installation lockout and starting modes.
With a myriad of new product launches, innovative technologies and live demonstrations of the latest smart manufacturing solutions, PPMA Total Show 2022 is set to be the ‘must attend’ event this Autumn, for members of the processing, packaging machinery, robots and industrial vision communities. For three days from 27-29th September, Hall 5 at the NEC Birmingham will be transformed into a focal point of innovation and discovery, showcasing the very best technologies, smart solutions and processing machinery covering the entire production line.
Newtec Odense will introduce three new solutions from its range of weighing, packing and sorting machinery primarily for the fruit and vegetable industry. These include the Newtec Mini Weigher, Model 2008PCM and its compatible Newtec Wash Down Trolley, as well as the Newtec High Care Step Conveyor, Model HCSC.
Now in its 34th year, and incorporating three major exhibition brands, including Pakex and Interphex, PPMA Total Show 2022 will deliver an eclectic mix of bestin-class machinery, ancillary products and live equipment demonstrations catering for a wide range of sectors including food and beverage, pharmaceutical, household products and toiletries, building supplies, pet care, FMCG and contract packing.
PPMA Total Show 2022 is already shaping up to be the launch pad for a host of exciting new product introductions, industry firsts and debut showings. Following a three-year research and development project, Brillopak will debut its new highspeed, multi-material handing automatic Tray & Punnet PAKer, which according to David Jahn, Sales Director at Brillopak, the PPMA primary driver behind its development was its customers. “In this market efficiency is everything…..so our customers have to find economies in all the steps prior to final Jentondelivery.”and Soken Engineering will both present new all-inclusive range of heatsealing packing systems for ‘on the go’ food businesses wanting to improve presentation, product lifespan and handle a varied range of lunch products on a single KBsystem.Packing’s new Invictus Nano Stretch Film will have its first showing at the exhibition, while Alphabond will present SafeMelt, the latest patent pending technology making safety visible and that reduces CO2 use by Baumer67%. will introduce its new generation PAD20 level sensor for highly accurate and reliable detection of air and gas bubbles. Baumer will also be demonstrating its range of award-winning process sensors, object detection sensors, high performance U500 and UR18 ultrasonic sensors, and the innovative Baumer Sensor Suite. Cobalt Systems will present its new Nexus 3 Print and Apply labelling system alongside its existing wide range of automation options including verification and validation applications featuring Zebra Technologies.
60 PECM Issue 58 A hotbed of innovation, discovery and the industry’s finest
Keymac has also announced it will launch the K101SXL Sleever, which offers a new level of flexibility for customers looking to sleeve a wider range of ready meals on the same machine.
SHOW PREVIEW PPMA TOTAL SHOW 2022
Packed with the most diverse gathering of over 350 stands representing 2,000 brands, exhibitors will range from world-leading multi-national corporations to specialist niche companies, all sharing a genuine interest in making a positive difference to the businesses of show visitors.
IBIS Packaging Solutions will present its new Robotize GoPal Pallet Lift, which enables operators to take or remove a pallet by pressing a button, while Epson will demonstrate the GX4 and GX8, the latest addition to its range of SCARA robots, along
PPMA Total Show 2022 is already shaping up to be the launch pad for a host of exciting new product introductions, industry firsts and debut showings. its popular VT6-A901S Six axis robot utilising vision for product identification. ALRAD Instruments will present its new Omron Sentech Visible/SWIR 400nm~170nm Camera, CBC Computar VisSWIR Lenses and Visible/SWIR illumination unit, as well as product demonstrations for Thermal Imaging/inspection, Visible and Shortwave Infrared imaging, a Machine Vision system with automated vision software and a 3D surface inspection system for research, aerospace and robotics. Other exhibitors planning new product launches at the show include Advance Automated Systems, AM Labels, Aricode Printing Technology, Boplan, IMA ILAPAK, Markem-Imaje, Minebea Intec, Pace Mechanical Handling, Packline, ProXES, Resier, S4 Enginering, Schneider Electric, Sharp Systems, Sollas and WestRock. “I can say with confidence and experience, that PPMA Total’s success over the years, lies in the fact that the show’s agenda is always a true reflection of the direction of the industry with the needs and the requirements of visitors at its heart,” explains Richard Little, PPMA Show Director. “There is always something to discover throughout the aisles, be that new processing equipment, a small niche product or a whole integrated production solution that can increase production efficiencies, deliver cost savings or simply enhance operations for visitor’s businesses.”
Issue 58 PECM 61
Visitors will also benefit from a rich showground for networking and developing future business partnerships with unparalleled access to leading industry experts willing to sharing their insights, expertise and knowledge. “Where else can you access such a wealth of free consultancy whilst being surrounded by the largest gathering of live technology demonstrations and new product launches – there really is no substitute for face-toface conversation and getting real ‘handson’ experience with the latest equipment.”
In addition to the host of product launches and new technology demonstrations, the PPMA Group Industry Awards for 2022 will also take place at the show. On Wednesday 28th September, visitors to PPMA Total Show can join the celebrations of the industry’s finest, who will be rewarded for their achievements and commitment to delivering innovative products, performance-enhancing solutions and best-in-class services, when category winners will be announced and presented with their awards.
CMYCYMYCMYMCK
As one previous PPMA Total Show visitor explained when asked to sum up the unique nature of the visitor experience, ‘It’s the only way to see what you are not looking for. An internet search only gives what you think you want, not new ideas you don’t know
Continuesabout.’
Endoline Automation has also seen a growing demand from its customers for sustainable solutions and will be showing its new Glue Sealing 248 Fully Automatic High Speed Case Erector. Andrew Yates, Managing Director of Endoline Automation explains, “While our systems have been re-engineered over the years to reduce energy consumption and cut emissions to support the environmental objectives of our customers, we are looking at ways to help them decrease plastic use and waste even further by offering eco-friendly sealing Similarly,alternatives.”Cimlogic will be launching its new energy management solution, an additional module to its suite of MES (Manufacturing Execution System) Solutions to address the need to minimise energy consumption at a time of soaring prices.
Richard Little, ‘While innovation will remain a key theme throughout the show, machinery, equipment and services that offer real production efficiencies, labour and cost savings as well as helping to deliver on sustainability commitments will be a high priority for visitors at solutions to help them through the increasingly demanding economic challenges.”
PPMA Total Show 2022 is free to attend. To avoid missing out on the must-attend event this Autumn, go to www.ppmashow.co.uk/ visit to secure your free visitor pass.
Sharing this outlook, Tony McDonald, Sales and Marketing Director at ILAPAK UK said, “Two of the topics on everyone’s lips are workforce shortages and sustainable packaging..,” adding “The equipment we will have on show illustrates how we can help.”
62 PECM Issue 58 For more information visit www.ppma.co.uk
FREE VISITOR REGISTRATION
The Verso-UHS-HV is a bench top In-Line mixer designed for mixing high viscosity products. It incorporates the same unique and innovative ‘pumping rotor’ design as the production scale UHS-HV In-Line mixers. This substantially increases its selfpumping capacity, allowing it to process products such as gels, creams, sauces and gum solutions on a laboratory scale.
MIXING
This year Silverson Machines will be on stand E52 at the PPMA show. On the stand will be a range of high shear mixing equipment, from smaller-scale Laboratory mixers to full scale production mixers such as the Flashmix high speed powder/liquid Asmixer.well as the Flashmix, this year visitors to the stand will be able to see working examples of the Silverson Batch, Bottom Entry, Ultramix and Laboratory mixers including the Verso-UHS-HV.
The FMX5 is a laboratory scale version of the Silverson Flashmix powder/liquid mixer and provides a simple, effective and hygienic means of powder/liquid mixing. The unit is suitable for small scale manufacturing and R&D work with a typical batch size of up to 10 litres, depending on viscosity. The FMX5 is also available in a hygienic specification, the FMX5 UHS, which is recommended for hygienic applications and clean industries.
64 PECM Issue 58 Silverson Machines at the PPMA show 2022 SILVERSON For further information, please visit www.silverson.co.uk
A conversion kit is available allowing the Verso-UHS-HV to be configured as an FMX5 Powder/Liquid mixer.
All Silverson laboratory mixers are designed and built to the same tolerances as the production units; comparable rotor tip speed and shear rates across our entire product line allows for easy scale up without the need for reformulating.
Also on the stand visitors will get to see the Silverson Bottom Entry mixer in action. Typically used in conjunction with a stirrer/ scraper unit, the Bottom Entry mixer gives high shear homogenisation while the stirrer/scraper distributes the homogenised
APPLICATIONS
High Speed, High MixersShear
“Two of the topics on everyone’s lips are workforce shortages and sustainable packaging; the equipment we have on show illustrates how we can help our customers to address both challenges. Automating the infeed of the flow wrapper is a relatively simple step that eliminates the need for manual loading. It is a starting point and we are hoping that at PPMA it will also be a talking point for discussions about how we, as part of the IMA Group and FLX HUB, can work with our customers to implement labour-saving automation technologies at every stage of the packaging workflow,” said Tony McDonald, Sales and Marketing Director at ILAPAK UK.
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IMA to accommodate complex laminates, paper films and recyclable PE and PP mono-films with its long dwell sealing technology.
The long dwell sealing jaws and special surface treatments developed by IMA ILAPAK also ena-ble the Delta 3000 to run heat-sensitive mono-materials at high Atspeeds.thesame time, the Delta 3000 meets the chilled food industry’s stringent hygiene require-ments by enabling full wash down capability, even of the sealing elements. This has been achieved through full stainless steel execution, isolating the electrical cabinet from the main ma-chine frame and smooth, sloping surfaces without Asrecesses.wellas food applications, the Delta 3000 is suited to non-food applications where a hermeti-cally sealed pack is required, such as medical and personal care products like wet wipes.
THE FLOW WRAPPER OF CHOICE
A Delta 3000 flow wrapper with automatic infeed will take centre stage on IMA ILAPAK’s stand (D10), demonstrating how food producers can reduce their line-side labour require-ment whilst reliably and efficiently producing hermetically sealed MAP packs from latest generation films.
Chill out with IMA Ilapak’s flow wrapping solutions for fresh food PPMA SHOW PREVIEW
With its heavy duty, hygienic design, the Delta 3000 is fast becoming the flow wrapper of choice for the fast-growing chilled sector, where it is used to pack everything from sandwiches, pies and cheese portions to fresh fruit & veg, meat, poultry and fish. IMA ILAPAK is currently experiencing particularly high demand from producers of sandwiches and hand-held snacks thanks to the Del-ta 3000’s ability Two of the topics on everyone’s lips are workforce shortages and sustainable packaging; the equipment we have on show illustrates how we can help our customers to address both challenges.
“The Delta 3000 has a long dwell sealing head which is capable of running films that a rotary sealing system simply cannot handle. Paper films are notoriously difficult to run on flow wrappers because of their structure - applying heat evenly and efficiently to achieve a hermetic seal is made difficult by the thermal insulating properties of the top paper layer. IMA ILAPAK has over-come this by deploying special geometry surface treated sealing jaws in conjunction with consol-idated long dwell technology,” said Tony.
IMA ILAPAK will also demonstrate its capabilities in VFFS (vertical form fill seal) applications, showing its Vegatronic 6400HD bagger. The Vegatronic 6400HD is IMA ILAPAK’s newest con-tinuous motion VFFS system specifically conceived to meet the growing expectations of the mar-ket in terms of sanitary design, accessibility, fast changeover and OEE (overall equipment effec-tiveness). Open frame design, IP66 rated electrical components, easily removable forming tube and a cantilever film reel shaft are among the features that combine to make the Vegatronic 6400HD the most efficient and hygienic bagger on the market today.
The Delta 3000 is fast becoming the flow wrapper of choice for the fast-growing chilled sector.
September 2022
Stand D10, PPMA, NEC Birmingham, 27-29
For further information, please visit www.ilapak.com
Issue 58 PECM 67
IMA Record will show the Panda Red horizontal flow wrapping machine, a flexible machine that can find application in both food and non food industries. This machine can be integrated with multiple automatic feeding systems offered by IMA Record and Above, the Vegatronic 6400HD is IMA ILAPAK’s newest continuous motion VFFS system, combining sanitary de-sign, accessibility, fast changeover and OEE (overall equipment effectiveness).
IMA Record’s flexible Panda Red flow wrapper can find application in both food and non food industries.
The Vegatronic 6400HD can also be equipped with a dual reel holder and automatic splicing system to further enhance efficiency. The machine is designed with short drop heights to prevent breakage of brittle frozen products and support high speed operation.
The Vegatronic 6400HD is a full washdown bagger; all electronic and electrical parts are sealed to IP66 or higher and open frame architecture allows ready access for cleaning. The open frame design also maximises uptime, as engineers and operators have full accessibility to the front and side of the machine, which makes for easy Efficiencymaintenance.ontheVegatronic 6400HD has been enhanced in a number of ways. The splicing ta-ble is vacuum assisted, making it very quick to operate, the forming tube is mounted on a swivel arm for easy removal and the film reel shaft can be both pneumatically activated and cantilever –making film reel changeovers much quicker than usual.
The Vegatronic 6400HD is the ideal solution for medium/large bags, it can produce pillow packs with or without MAP with a maximum film width of 830mm from laminated films, HDPE, LDPE, paper or biodegradable/compostable materials.
The show will bring together many different areas of engineering — aerospace, marine, automotive, defense, advanced metals, connected manufacturing and more.
The show focuses on all aspects of engineering across a wide range of sectors including space and satellite, aerospace, automotive, composites, marine, medical and more. Advanced Engineering also hosts the Enabling Innovation zone, dedicated to start-ups displaying the newest and most innovative technologies. Advanced Engineering will again be co-located with its sister show, Lab Innovations, allowing visitors to move freely between the two shows and exhibitors from both shows can benefit from the merging of two relevant audiences.
For further information, please visit www.advancedengineeringuk.com showcasing an environmentally-friendly product or service will be highlighted in show material and with physical branding on their stand. Alongside this, the innovation trail will showcase the most innovative and pioneering exhibitors for Attendees2022. will have access to representatives from some of the world’s top automotive and aerospace original equipment manufacturers (OEMs), courtesy of the show’s co-located Meet the Buyer events. The Meet the Buyer events will be hosted by ADS and the Society of Motor Manufacturers (SMMT) to help association members and Advanced Engineering exhibitors hold valuable conversations with buyers that are looking for specific solutions and components to fulfil their active projects. With networking opportunities as a key focus of the event, the Connect matchmaking service is available to all exhibitors, allowing them to pre-arrange meetings with key visitors at the show.
The UK’s leading annual gathering of engineering and manufacturing supply chain professionals will return to the NEC, Birmingham on November 2 and 3 2022. Bringing together thousands of attendees from OEMs, tier 1 manufacturers, and supply chain partners, Advanced Engineering is the UK’s leading annual advanced engineering and manufacturing event, promoting supply chain business and technology transfer across any sector that involves high-value manufacturing, R & D and Buildinginnovation.onthe recent success of the 2021 show, which attracted over 7,000 professionals, Advanced Engineering is the place to present exciting products, services, and systems to a collective audience of decision-makers from all industries.
There will be four forums — automotive, composites, aerospace and connected manufacturing, which will each house two days of innovative and ground-breaking talks from industry experts. Sustainability and innovation will be the focus across all forums, with talks on the circular economy, net zero, levelling up and the supply chain.
ADVANCED ENGINEERING SHOW
ADVANCED ENGINEERING SHOW PREVIEW ENGINEERING INNOVATION
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Registration is open – to secure your ticket register free today via the Advanced Engineering website below.
The show will bring together many different areas of engineering — aerospace, marine, automotive, defense, advanced metals, connectedandmanufacturingmore.
Advanced Engineering returns to the NEC in November 2022
To further complement this year’s overarching theme of sustainability, Advanced Engineering is introducing a sustainability trail, where exhibitors
REGISTER TO ATTEND WITH CODE 5280 aeuk@easyfairs.com | +44 (0)20 3196 4300 advancedengineeringuk.com The UK’s LEADING annual gathering of OEMs and engineering and manufacturing supply chain2professionals&3November 2022 | NEC Birmingham A great event bringing multiple sectors together to show innovation in engineering. Matt Travis, Engineering Manager,Co-locatedJCBwithAssociation partners Trade AssociationComposites Scan here to register to attend 2 days of networking 4 free to attend forums 1000s of innovative solutions 400+ leading suppliers 7000+ engineering professionals
The winners will showcase their designs across the two show days at EDS offering a new innovative approach to fostering development in the off-grid appliances sector.
To celebrate 10 years, EDS is throwing a party! At the end of the first day, all visitors and exhibitors will be invited along to raise a glass and celebrate everything to do with engineering design.
Smallfry Industrial Design and Innovation Smallfry is an Industrial Design and Development Consultancy. They offer research, innovation strategy, design, engineering and 50 years of experience, delivering market leading products and services across all sectors. Their methods are informed by a deep understanding of the needs, desires and drivers of people, be it customers, consumers, patients or those who make organisations work.
ENGINEERING DESIGN SHOW For further information, please visit www.engineeringdesignshow.co.uk
JOIN THE PARTY
On top of this, visitors can also enjoy free-toattend, insightful workshop sessions lead by leading solution providers.
Simon Bonell, sales director for EDS, adds: “There is no better opportunity in the UK for design engineers to network with their peers. We are the only show dedicated to engineering, electronics and embedded design and we have continued to bring together the best suppliers, speakers and products to the Coventry Building Society for the last 10 years! We are inviting all visitors to come along to our 10 year anniversary party to celebrate this.
The Engineering Design Show (EDS) returns on the 12-13 October 2022 to the Coventry Building Society Arena. For the special 10th anniversary show, EDS brings together two days of innovation, celebrations, partnerships and excellence for the engineering design community. With over 200 solution providers, 30+ hours of free conference sessions and workshops and all the latest design innovations on display, EDS has everything to support UK design engineers.
Sessions confirmed this year include:
DRIVING INNOVATION: FREE CONFERENCE AND WORKSHOP SESSIONS
70 PECM Issue 58 The Engineering Design Show is back this October! ENGINEERING DESIGN SHOW PREVIEW CELEBRATING 10 YEARS
• Welcome to the fourth agricultural revolution, Ben Scott-Robinson, Small Robot Company • Accelerating Innovation to Design the Ultimate Net Zero Powertrain, Francis Lempp, Carnot LTD • Joining The Dots. How can the Cloud help me make better products faster? Ian Pilkington, Dassault Systemes • Treasure Maps and Minefields: How the way you create and evaluate new product ideas can benefit from a structured approach, Alan Hart, 42 Technology
Robafoam Robafoam is a specialist in robotic foam sealing. This automated service is a high quality alterative to manually applied self-adhesive gaskets. Robafoam delivers accuracy and control through varying robotic speeds and flow rates. Working with an assortment of industries, Ceracon achieves high levels of IP rated parts every time.
DON’T MISS - THE EFFICIENCY FOR ACCESS DESIGN CHALLENGE
We also have a stellar line-up of speakers and exhibitors for EDS 2022. Over the course of two very interesting and information-packed days, speakers from across the industry will explore some of the key design engineering trends, technologies and projects that are transforming the wider world. We’re certain they will provide some inspiring examples of how engineers are driving the development of cleaner forms of energy generation, sustainable mobility solutions, innovative manufacturing systems and much more! We can’t wait to see you there.”
WORLD-CLASS SOLUTION PROVIDERS: THE EXHIBITION
Visitors can also enjoy over 30+ hours of free conference and workshop sessions lead by industry experts discussing the key issues and trends that are driving innovation within the design community. Three conference theatres will run in parallel curated by the market-leading journals: Eureka, New Electronics and The Engineer.
• As we say goodbye to 2G/3G, what’s next for embedded IoT connectivity?, Paul Bullock, Wireless Logic • MODSIM: an alternative approach to integrating digital tools in Design and Engineering, Raman Singh and John McCready, Dassault Systemes
The Efficiency for Access Design Challenge will be displaying their winning designs at EDS. This is a global, multi-disciplinary competition that empowers teams of university students to help accelerate clean energy access.
Across the two show days the exhibition will deliver the contacts, connections and content that design engineers in the UK need to succeed. Visitors will be able to harness new innovations from over 200 world class suppliers. Exhibitors span a massive range of design solutions, including 3D printing, fasteners & adhesives, design software, drives and controls, embedded systems, labelling, laser making, motion control, PCB manufacture & assembly and many more. Exhibitors include: Amtech Rapid Prototyping Amtech RP key services include 3D Printing, Vacuum Casting & Forming, Paint Finishing, Model Making and low volume production. They are continuously investing in new staff, technology, materials and together with our model-making and finishing skills we are second to none. They are dedicated to providing an excellent service, producing high-quality components at the right price. Insento Inseto (UK) Ltd, an ISO-accredited specialist technical distributor of adhesives, will be displaying a comprehensive range of adhesives, sealants and encapsulants from Delo Industrial Adhesives. Product families include UV & light-cured epoxies and acrylates, one-part heat-cured epoxies, two-part epoxies and Polyurethanes, and Cyanoacrylate and Anaerobic adhesives.
12-13 October 2022 Coventry Building Society Arena THE UK’S PREMIER EVENT FOR DESIGN ENGINEERS www.engineeringdesignshow.co.uk Celebrating 10 years @EngDesignShow #EngDesignShow HEADLINE SPONSORS SPONSORS 12-13 October 2022 Coventry Building Society Arena THE UK’S PREMIER EVENT FOR DESIGN ENGINEERS www.engineeringdesignshow.co.uk Celebrating 10 years @EngDesignShow #EngDesignShow HEADLINE SPONSORS REGISTER NOW! SPONSORS
Lanemark gas burner systems offer users reliable, high efficiency, process heating solutions.
•Heat Input Range: 15 kW (1½") – 1150 kW (8") HMA Series Air Replacement or “Make-Up” Air Heating Burners
Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: www.lanemark.cominfo@lanemark.com X4620 Lanemark Ad SDAW.indd 1 31/08/2016 09:04 BOILERS & MAINTENANCE
www.lanemark.com “We are committed to building on the close relationships that we have with distributors around the world, and we are, therefore, delighted to be able to add Shinsung to this list,” concludes Jeff Foster, Sales Director at Lanemark. “The area within which both companies have developed leading reputations is highly specialist so we are confident that the link between us will offer major gains to our respective customers.”
COMBUSTION ENGINEERING
•Supplied
FD-C high turndown oven/ dryer air heating burners.
Gas Process Burners
•High turndown/short ame lengths providing accurate process temperature control
•High ef ciency (80%+) heating of all types of spray and dip process tanks high ef ciency small diameter immersion tube heat exchangers occupying minimum tank space
•Heat Input Range: 9 kW – 1550 kW TX Series Gas Fired Process Tank Heating Systems
•High ef ciency gas + air modulation, gas only modulation and simple high/low control options
•Speci cally designed for process air heating applications in convection ovens and dryers
•Direct red, high ef ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers. either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls range of ring rates to suit alternative temperature rise and air velocity system requirements system design software
•Accurate performance modelling using Lanemark TxCalc design software
72 PECM Issue 58 Process gas burner specialist, Lanemark Combustion Engineering Ltd., is announcing a major agreement with a new distributor in South Korea. The link with Shinsung Ener-Tech Co., Ltd., based in Seoul, South Korea will create opportunities for both organisations in one of the most active markets in the region. “Shinsung is very well established in the field of HVAC and process burners which are used within a variety of applications,” says Jeff Foster, Sales Director at Nuneatonbased Lanemark. “We share a commitment to quality, efficiency and environmental optimisation so are confident that, jointly, we can bring proven performance and key benefits to the regional customer base.”
Midco HMA high efficiency, high turndown, air replacement or “make-up” air heating burners.
Midco
FD-GA modulating gas + air process air heating burners. TX high efficiency small diameter immersion tube tank heating systems. FD-E low cost high turndown oven/dryer air heating burners.
Agreement with South Korean distributor enhances Lanemark Combustion Engineering capability
The agreement with Shinsung is set to strengthen Lanemark’s own burner sales in the new distributor’s markets. The company’s (TX) tank heating burners, (FD) forced-draught oven burners, (FDB) forced-draught duct burners and its (DB) duct burners – each used extensively in processing and manufacturing operations from aluminium anodising to food processing – will, in turn, all enhance Shinsung’s own market strength.
FD Series Packaged Oven/Dryer Burners
•Compact
•Wide
•DbCalc
foryourProtectingsurfaceslonger. Low friction PTFE based containingcoating technologyantimicrobialBioCote® For more information about Fluregiene 200™ call us now on +44 01386 425755 or email info@cwst.co.uk Easy cleaning of hygiene conscious parts Reduces microbial growth Permanent coating protection 200Fluregiene ™ Fluregiene 200™ provides protection for hygiene conscious parts and surfaces • Excellent corrosion resistance • Low friction anti-fouling and anti-stick properties • Durable and easy to clean/wipe down • Permanently applied to metals, alloys and plastics • Built-in themicrobestechnologyantimicrobialactivelyreducesonthesurfaceofcoating. • Reduces fungal growth and surfaces stay fresh longer
A NEW ARRIVAL? However, for many manufacturers, greater automation is offering the benefits of operating with a smaller footprint. This is especially so for those embracing the microfactory concept. At its heart, this approach dispenses with the traditional production line, using automation to underpin a modular approach on a much smaller footprint. British EV start up Arrival has quickly emerged as the standard bearer for the microfactory. Like Tesla, the company
Manufacturing with a smaller footprint is an innovative EV maker whose production processes involve high levels of automation. However, whereas Tesla is building ever larger production facilities, for Arrival the answer is manufacturing on a smaller footprint, with multiple microfactories deployed closer to the markets the company will serve.
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An Arrival microfactory can be built in a standard 200,000 sq ft warehouse. It can be up and running in a matter of months, and in contrast to the extortionate capital costs of gigafactories, it costs a mere £38 million. For Arrival CEO Mike Abelson, this will be key to the company’s success and will mean greater flexibility in reacting to market changes. With such a vast reduction in capital costs and the ability to deploy rapidly, those adopting the microfactory approach will not need to plan ahead years in advance.
FROM FORD TO MUSK
It’s interesting that automation is paving the path for both gigafactories and microfactories, given the two concepts are polar opposites. At Beckhoff UK, we’re happy to cheer on both approaches, given the obvious benefits to mankind of increasing manufacturing efficiency.
To find out more about automation without cabinets, check out Beckhoff’s website here https://www.beckhoff.com/en-gb/
However, even if you own a large facility, we’ve been working on solutions that allow manufacturers to take advantage of automation without having to sacrifice excessive space in their existing facility. Our automation without cabinets technology is intended to make automation on a smaller footprint Traditionally,possible.newmachines required control cabinets to house cabling and control systems, increasing the overall footprint of the machine. By reducing the cabling commitments via our automation without cabinets, we can deliver products and solutions that are inherently more mobile and suitable for relocation in comparison to cabinet-reliant counterparts. Other benefits include reduced shipping costs and installation times, as well as higher output per square meter of production space. Will automation lead to the largest building in the world, or will it lead to a factory in a box?
So far, it looks like the answer will be both.
The beauty of automation is its power to unlock different paths to more efficient and sustainable approaches to manufacturing. At Beckhoff UK, our solutions are designed to support this goal, whether your factories are micro or giga, we believe automation should be as simple as possible.
Since the time of Henry Ford, the consensus among manufacturers has been that bigger is better. Economies of scale would provide increasing profits, and this necessitated ever larger manufacturing facilities. For some, the emergence of automation technology will power ever larger factories, or gigafactories as Elon Musk called them. For others though, automation opens the opportunity to do things in a radically different way. Here Stephen Hayes, managing director of Beckhoff Automation UK, explains why some manufacturers are using automation to operate on a smaller footprint.
A long-standing staple of economic thinking is the benefits of economies of scale. Put simply, this refers to the idea that when you scale up production, the cost of each unit of production comes down. In laymen’s terms, bigger is better. Despite its association with innovation and ‘breaking things’, Tesla has not strayed too far from Ford’s original method. The company’s approach retains the production line, it simply relies on much higher levels of automation, with robots working around the clock. As for the mantra that bigger is better, Tesla’s celebrated gigafactory in the Nevada desert is clear evidence that Musk subscribes to this maxim. It is expected that, once completed, Tesla Giga Nevada, or Gigafactory 1, will have the largest footprint in the world.
CONTROL & AUTOMATION THE RISE OF THE MICROFACTORY
BECKHOFF
AUTOMATION WITHOUT CABINETS
Issue 58 PECM 75 CONTROL & AUTOMATION The valve technology by Schubert & Salzer Control Systems offers you the perfect solution for your individual control applications. www.schubert-salzer.com Benefit from our experience to increase your success! Visit us at PPMA 27th - 29th September 2022 NEC, Birmingham, UK Stand: G30 THE PLACE FOR Failure Analysis and In-depth Non-Destructive Inspection Cupio Services provides x-ray, acoustic, optical and electronic test, inspection and analysis services. If you only require inspection, test or analysis services occasionally throughout the year, the requirement to purchase our equipment may not be necessary, this is where Cupio Services is the answer. • Cutting-edge inspection and test equipment • Functional testers and counterfeit part detection • High resolution x-ray with multiple CT imaging options • Acoustic microscopes for delamination detection within boards or complex devices • Full failure analysis reports. ChinehamBeechwood,Business Park, Basingstoke, Hampshire, RG24 8WA Cupio Services Ltd +44 (0) 1256 www.cupioservices.co.ukinfo@cupioservices.co.uk262800 Cupio PECM Process Engineering ad 180x132_v1.indd 1 10/08/2022 15:02
MK
The many benefits of Versaflex include economical realisation of complex track designs with simple and fast configuration
VERSAFLEX PROFILES
The new versatile and flexible flat top chain conveyor system Versaflex is a conveyor system that grows with your requirements. It features the modular design we have come to expect with the complete mk range. The standardised modules and components make it simple and cost effective to integrate the system into any production process, as well as to adapt and expand it. Moreover, it is compatible with systems that are currently available on the market. The single-track design and curve radii starting at 150 mm allow complex track designs within a three dimensional space. The chain runs on wear strips to ensure low wear and can be operated at speeds of up to 50 m/min and system lengths up to 40 m with just one Thedrive.system is extremely flexible and efficient with chain widths of 44 mm to 295 mm and a large selection of drives, bends, cleats, side rails and other accessories. Gentle transport and exact positioning using workpiece carriers is also available as standard.
76 PECM Issue 58 A conveyor system that grows with your requirements CONTROL & AUTOMATION
Areas of application for Versaflex include primary and secondary-packaged products from, among others, the food, pharmaceutical, chemical or consumer goods industry. Also for the transport of workpiece carriers in assembly lines e.g. of the automotive industry and for the linking of machines in the manufacturing industry.
A positional accuracy of ± 0.1 mm can be achieved by lifting the workpiece carrier off the conveyor chain.
The Versaflex workpiece carrier system enables simple and accurate positioning for automated processes with stability even for products with unfavourable geometry. Gentle product transport can also be achieved for sensitive product surfaces. Versaflex workpiece carrier systems offer safe transport even with changes in position, higher machine autonomy and buffer function for cycle decoupling in the manufacturing process.
To find more contact mk Profile Systems on (01949) 823751, email info@mkprofiles.co.uk or visit www.mkprofiles.co.uk
In addition, a large number of different cleats are available – rollers in a wide range of dimensions for accumulating products, or flexible cleats for implementing clamping conveyors. Furthermore, chain links with embedded magnets can be used to transport magnetisable parts.
and commissioning. It is suitable for all industries and is both user friendly and low maintenance. Versaflex can be quickly adapted to new production and environmental conditions saving energy and space. Accessories, side rails and such like can be attached in the slots on the conveyor frame profile.
To ensure the precise positioning of products, workpiece carriers can also be transported on the A08 system. The system is 85 mm wide (chain width 83 mm) and is designed for products weighing up to 10 kg per carrier. The carriers have a standard width of 150 mm and are guided by side rails and positioned exactly in three levels in the locating stations. So the products are fixed, buffered and transported gently, safely and accurately. The workpiece carrier can be customised and equipped with individual fixtures. The locate station can be freely positioned without changing the side rails.
Versaflex has been used very successfully by an mk subsidiary for many years in various industries; it transports a wide variety of products reliably to their destination.
The conveyor chains are made from the material POM and are available in a wide variety of designs for virtually all applications – with an adhesive surface for inclines, with steel covering for sharp-edged parts or flocked for transporting very delicate items.
www.mkprofiles.co.uk Economical realisation of complex track designs Simple and fast configuration and commissioning Modular system of standardised components Flat Top Chain Conveyor System
ifm withoutmonitoringvibrationofferswires www.ifm.com/gb/en/shared/product-news/2020/smart-vibration-monitoring-without-cabling
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For your hydrogen fuelling station to be successful, you need uncompromising safety, 100% uptime and highflow hydrogen fuelling technology. When you work with the leading fuelling automation partner, you can meet the most challenging demands associated with highpressure hydrogen.Learn how TESCOM™ and ASCO™ fuel-dispensing technology from Emerson can move your hydrogen fuelling station forward. 1 20/07/2022 08:48:43
78 PECM Issue 58 The Emerson logo is a trademark and a service mark of Emerson Electric Co. © 2022 Emerson Electric Co. Scan to learn more. WELCOME TO SAFE, RELIABLE, HYDROGENHIGH-FLOWFUELLING.
CONTROL & AUTOMATION
Powered from an internal battery with a life of at least four years, wireless vibration sensors in the new VW range from ifm electronic are fast and easy to install even in difficult-toaccess locations. Since they require no wired connections of any kind, the new sensors offer a convenient and cost-effective way to upgrade critical machinery by adding condition monitoring for by adding condition monitoring for key mechanical VWcomponents.vibration sensors are designed for use in conjunction with ZB0929 network gateways, with which they communicate wirelessly using an intelligent mesh topology that combines data security with reliability. Gateways can be connected to the plant network or fieldbus system using either an Ethernet cable or one of the supported wireless options, which include NB-IoT, LTE CAT 1, Wi-Fi and 2G GSM.
Lamonde Automation Limited Quality Products: Expert Advicesales@lamonde.comwww.lamonde.com+44(0)2030262670 HMI Enclosure & Support Arm Systems Front Sheet Customisation Available Full Factory Support Short Lead Time Great Style, Price & LamondeFunctionAutomation Limited Quality Products: Expert Advicesales@lamonde.comwww.lamonde.com+44(0)2030262670 HMI Enclosure & Support Arm Systems Front Sheet Customisation Available Full Factory Support Short Lead Time Great Style, Price & Function
gonomicPalletizing mation.The quality,include and complexity tems has from Complete,introducing palletizing robot
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In terms of process control in hygienic applications, the tried-and-tested solutions are often preferred, thanks to their proven performance and guarantees they provide. ENILBIO, the National School of the Dairy Industry and Biotechnology in France, has chosen the universal control head Type 8681 from Bürkert to ensure the homogenisation of the control on one of its sites. Harmonisation of the 330 control heads led to simplified commissioning and maintenance, maintaining the long-term relationship between ENILBIO and ENILBIOBürkert.has
PROCESS CONTROL
Harmonisation of the 330 control heads led to simplified commissioning and maintenance. For further information, please visit www.burkert.co.uk
CONTROL
Decentralised automation of valves in hygienic areas
BURKERT
As part of the renewal of its fleet of control heads, ENILBIO wanted to ensure the decentralised automation of hygienic valves and improve management of the automated processes by moving from wired communication to ASI (AS-Interface) communications, to better control its production
Theactivity.tender process was concluded with Bürkert delivering the solution to homogenise control of the entire site, thanks to a single product, the Type 8681 universal head, which offered all the benefits expected by ENILBIO. These include improved automation of hygienic valves with a solution that integrates into the existing system, automatic configuration, instant visual diagnostics and even good cleanability of the product through a hygienic kit that can be adapted to the pneumatic actuator.
& AUTOMATION
the mission of training professionals and students from the agrifood industry with a major focus on the dairy sector and assuring the production of certain products such as cheese and beer. As such, the equipment employed in the company’s site is essential to the quality of its training and process verification.
Bürkert’s products offer protection class 3 in accordance with DIN EN 61140, an ASI protocol, a robust inductive rod made entirely of stainless steel for longer service life, a visual indicator of the valve status that can be seen from 100 metres and even personalised training for the technical team, as well as for trainees. For more information contact: sales.uk@bukert.com
mentElectrictimeAutomaticgramsIntuitive,brandsandwithout supply OnRobot’sletizingNowYourONE configurable
Contact OnRobot to find out more about our palletizing solutions. north-europe@onrobot.com Or visit our Learningsite on Collaborative applications know-how to all learn.onrobot.com/en
The World’s Leading One Stop Shop for Collaborative Applications
The OnRobot Lift100 is a long-stroke, high-payload elevator with minimal deflection that ensures precise positioning of boxes, even at high speeds. Its integrated safety features, with TÜV-certified stop functionality, facilitate collaborative deployment. Out-of-the-box integra tion with the OnRobot palletizing solution shortens deployment time, and offers fu ture-proof flexibility. The OnRobot 2FGP20 palletizing gripper offers a wide stroke and custom izable arms to handle heavy or open boxes, shelf-ready products, and other containers that can’t be handled with traditional vacuum grippers. An integrated vacuum gripper places slip sheets without changing the gripper or requiring another handling method.
Automatic optimization of robot motion reduces cycle time and extends equipment life Electric solution offers fast out-of-the-box deploy ment without the complexity and cost of external air supply
The OnRobot Palletizer is available as a complete solution that is more versatile and affordable than competing The OnRobot Palletizing, intuitive software designed to ensure fast set up, regardless of the end user’s prior robotics deployment experience
The OnRobot Palletizer is available as a complete solution that is more versatile and affordable than competing The OnRobot Palletizing, intuitive software designed to ensure fast set up, regardless of the end user’s prior robotics deployment experience
The OnRobot Pallet Station is a durable, floor-mounted pallet fixture that ensures consistent positioning and includes a built-in sensor for detecting pallet presence. Now you can get exactly the pal letizing solution you need with OnRobot’s new modular, fully configurable Palletizer. Palletizing is a labor intensive, repetitive and uner gonomic task, which makes it ideally suited to auto mation.The benefits of automating palletizing tasks include increased productivity and throughput, higher quality, and improved ergonomics. However, the cost complexity of traditional palletizing robotic sys has prevented small to medium sized businesses introducing automation to their facilities. Complete, configurable, and modular palletizing solution supports leading brands and fits in existing floorplan Intuitive, step-by-step software quickly pro and reconfigures palletizing tasks Automatic optimization of robot motion reduces cycle and extends equipment life Electric solution offers fast out-of-the-box deploy without the complexity and cost of external air
Your Full
Palletizing is a labor intensive, repetitive and uner gonomic task, which makes it ideally suited to auto mation.The benefits of automating palletizing tasks include increased productivity and throughput, higher quality, and improved ergonomics. However, the cost and complexity of traditional palletizing robotic sys tems has prevented small to medium sized businesses from introducing automation to their facilities.
The OnRobot Pallet Station is a durable, floor-mounted pallet fixture that ensures consistent positioning and includes a built-in sensor for detecting pallet presence. you can get exactly the palletizing solution you need with OnRobot’s new modular, fully configurable Palletizer.
The OnRobot Palletizer is available as a complete solution that is more versatile and affordable than competing The OnRobot Palletizing, intuitive software designed to ensure fast set up, regardless of the end user’s prior robotics deployment experience
The OnRobot Lift100 is a long-stroke, high-payload elevator with minimal deflection that ensures precise positioning of boxes, even at high speeds. Its integrated safety features, with TÜV-certified stop functionality, facilitate collaborative deployment. Out-of-the-box integra tion with the OnRobot palletizing solution shortens deployment time, and offers fu ture-proof flexibility. The OnRobot 2FGP20 palletizing gripper offers a wide stroke and custom izable arms to handle heavy or open boxes, shelf-ready products, and other containers that can’t be handled with traditional vacuum grippers. An integrated vacuum gripper places slip sheets without changing the gripper or requiring another handling method.
Your Full Palletizer Solution
The OnRobot Lift100 is a long-stroke, high-payload elevator with minimal deflection that ensures precise positioning of boxes, even at high speeds. Its integrated safety features, with TÜV-certified stop functionality, facilitate collaborative deployment. Out-of-the-box integra tion with the OnRobot palletizing solution shortens deployment time, and offers fu ture-proof flexibility. The OnRobot 2FGP20 palletizing gripper offers a wide stroke and custom izable arms to handle heavy or open boxes, shelf-ready products, and other containers that can’t be handled with traditional vacuum grippers. An integrated vacuum gripper places slip sheets without changing the gripper or requiring another handling method.
The World’s Leading One Stop Shop for Collaborative SYSTEM, ZERO www.onrobot.comCOMPLEXITY
Contact OnRobot to find out more about our palletizing solutions. north-europe@onrobot.com Or visit our Learningsite on Collaborative applications know-how to all learn.onrobot.com/en
Complete, configurable, and modular palletizing solution supports leading robot brands and fits in existing floorplan Intuitive, step-by-step software quickly pro grams and reconfigures palletizing tasks
Your Full Palletizer Solution
ONE SYSTEM, ZERO www.onrobot.comCOMPLEXITY
Complete, configurable, and modular palletizing solution supports leading robot brands and fits in existing floorplan Intuitive, step-by-step software quickly pro grams and reconfigures palletizing tasks Automatic optimization of robot motion reduces cycle time and extends equipment life Electric solution offers fast out-of-the-box deploy ment without the complexity and cost of external air supply Palletizer Solution
Applications ONE
ONE SYSTEM, ZERO www.onrobot.comCOMPLEXITY
Contact OnRobot to find out more about our palletizing solutions. north-europe@onrobot.com Or visit our Learningsite on Collaborative applications know-how to all learn.onrobot.com/en
The OnRobot Pallet Station is a durable, floor-mounted pallet fixture that ensures consistent positioning and includes a built-in sensor for detecting pallet presence. Now you can get exactly the pal letizing solution you need with OnRobot’s new modular, fully configurable Palletizer. Palletizing is a labor intensive, repetitive and uner gonomic task, which makes it ideally suited to auto mation.The benefits of automating palletizing tasks include increased productivity and throughput, higher quality, and improved ergonomics. However, the cost and complexity of traditional palletizing robotic sys tems has prevented small to medium sized businesses from introducing automation to their facilities.
The World’s Leading One Stop Shop for Collaborative Applications
The cable manufacturer focus on two Industrial Gigabit Ethernet cables that have been especially developed for the increasing data transfer in automation technique. Besides the world innovation CATLine CAT 7A RT, a CAT 7 A cable for robot application, SAB Bröckskes is also going to present a cable chain cable with UL/ CSA approval – the CATLine CAT 7 A S.
its foundation, SAB Bröckskes presents itself highly innovative as answer to the mega trends of digitisation and industry 4.0 . The company presents a range of new industrial Ethernet cables 6, 6A, 7 and 7A that are not only extremely robust but also ensure a quick and efficient data transmission.
Cable manufacturer – SAB Bröckskes is a worldwide leading manufacturer of cables and wires, cable harnessing and temperature measuring technique. More than 60 years of experience in cable manufacturing as well as in temperature measuring technique have made out of a one man business a company with almost 500 staff members.
SAB For further information, please visit www.sab-cable.com
Today it is not quite clear how industry 4.0 in fully automated production will look like. Nevertheless, it is sure that a reliable transmission of increasing data volumes due to the steadily growing linking and communication of machine parts even under the most difficult conditions have to be ensured. As a consequence cables especially for machine construction, robotics or railway techniques are subject to extreme torsional stress and very high temperatures. These cables get in contact with different chemicals, oils or detergents. Also the subject of longevity with respect to industry 4.0 in industrial sectors are of basic 70importance.yearsafter
SPECIAL SOLUTIONS FOR SPECIAL APPLICATIONS
CATLINE CAT 7 A RT – for robot application Gigabit Ethernet cable with UL/ CSA Thecable CATLine CT 7 A RT for robot application is suitable for rough industrial conditions in automation technique for example at high temperatures, pollution by oil and aggressive chemicals.
INDUSTRIAL ETHERNET CABLES AND WIRES CATEGORY 6A AND 7A:
82 PECM Issue 58 High Flexible Industrial Ethernet Cables CONTROL & AUTOMATION INNOVATIVE DIGITISATION
CATLINE CAT 7A R - RAIL CAT 7A CATLine CAT 7A R acc. to DIN EN 45545-2, is especially appropriate for rail applications. The cable fulfills the requirements on no flame propagation of DIN EN 60332-3-25 + DIN EN 50305 section 9.1.1 + 9.1.2 and is flame retardant and self-extinguishing acc. to DIN EN 60332-1-2
SAB is not only a cable manufacturer but also offers support in automation technique for example in the range of new communication systems for drive technology. Herewith, the individual requirements of the customer and the longterm experience of SAB as manufacturer of highly flexible cables are combined in new products . The quick and flexible production of sample lengths is no problem at all.
The cable chain cable CATLine CAT 7A S is suitable for rough industrial conditions in cable chains for example at high temperatures, pollution by oil and aggressive chemicals.
CATLINE CAT 7A DR REELING CAT 7A GIGABIT ETHERNET CABLE Our reeling CATLine CAT 7A cables have been developed for different applications whenever a considerable data volume must be transferred safely. They are for example used in stage technique of theaters, signal transmission and mobile trash rake cleaning or in high rack storage technique.
The strength of SAB Bröckskes is not only the manufacturing of standard cables but also the construction of special items. Every year SAB manufactures more than 1500 special cables on customer´s request.
BROCKSKES
CATLINE CAT 6A HT – TEMPERATURE RESISTANT The temperature resistant cable CATLine CAT 6A HT is suitable for rough industrial conditions at temperatures up to fixed: -90°C/+ 180°C flexible: -55°C/ + 180°C.
The production possibilities of SAB range from basic types and standard dimensions to special cables according to the individual requirements of our customers. New productions are already possible for small quantities – especially interesting for small and pilot productions.
CATLINE CAT 7A S – FOR CABLE CHAIN APPLICATION GIGABIT ETHERNET CABLE WITH UL/ CSA
Flexibility, efficiency and digitisation. This is industry 4.0 – the current subject of German manufacturing industry. Due to the complete linking and communication on all levels of the production process considerable amelioration with regard to productivity and flexibility may result.
84 PECM Issue 58 CONTROL & AUTOMATION New Smart ISI range DANLERS Lighting Controls ♦ Ideal for energy-saving automatic lighting control ♦ PIR occupancy switches with built-in photocells ♦ Free-to-download DANLERS iOS and Android app ♦ Easy-to-use; security options available ♦ Versions for switching & for DALI & 0-10V dimming ♦ Programmable setback light levels and fade rates ♦ Upgradeable via over-the-air updates for extra features such as group control and asset tracking T: +44 (0)1249 443377 E: www.danlers.co.uksales@danlers.co.uk DANLERS websitenew Cyntech confirm Vitalconn Partnership Cyntech are pleased to announce their new Partnership with interface I/O manufacturer Vitalconn who are located in Dongguan and Foshan in CyntechChina. Director Dave Mellor said - ‘we are very pleased and excited to have Vitalconn amongst our connector offering. Connectors are a vital part of any system and Vitalconn can be key to the design in process. They are a ISO9001 company with excellent quality and pricing. Their great support team enables us to quote quickly and Theefficiently’Vitalconn range includes; • Modular Jack RJ11/45 • Ethernet connector modules (ICM R45) • SFP/SFP+ cages for Fiber Optics, • Ethernet Transformer Modules • HDMI connectors • USB • DC Jacks Enquire today orsales@cyntech.co.ukat01908373927 product.htmlwww.vitalconn.com/
The innovative design of the M3 allows it to be mounted horizontal (standard), vertical and at a 45˚ angle if so desired.
Switchtec supplies the new Telergon M3 Series of compact Switch Fuses with Test Position www.switchtec.com t: 01785 818600 f: 01785 811900 e: sales@switchtec.com www.switchtec.com Celebrating 40 years in the supply & distribution of high quality Control & Automation Products. IP65 Push Buttons & Push Button Stations Flush, Mushroom Head & Emergency Stop Push Buttons 2 & 3 Position Key and Selector Switches 22.5mm Panel Mount Quick fit, Easy Installation with Colour Coded Contacts UL, TUV, CCC and CE approved 16mm & 22.5mm IP65 LED Panel Lamps Lamp-test, Flashing, Piezo Sounder & Volt-meter versions CONTROL COMPONENTS Follow us on: CONTROL & AUTOMATION
The M3 Series is comprised of 3 sizes and can be specified to accept different types of fuses to suit all applications, DIN, BS, NFC & UL.
Currently available from 32 Amp up to 250A, with larger sizes under development, the M3 Series is available in 2P, 3P & 3P+N with the range benefiting from versions with a detachable neutral.
Switchtec have had a long-standing partnership with Telergon, the switch specialist, who have more than 65 years’ experience in switchgear design, manufacturing and R&D with a presence in more than 100 Ascountries.withall products from distributor Switchtec, the company’s experienced, technically qualified field sales staff are available to discuss specific needs and to provide further information and support.
With safety and simplicity at the fore front of the design the M3 range is supplied with interlocked fuse protection covers which cannot be opened in the ‘ON’ position and their transparency allows easy visibility of fuses. It also includes an optimised contact system for improved overload and short circuit protection.
The modular design of the M3 allows the product to be adapted to the number of poles specified and it has been ergonomically designed and manufactured to meet the needs of the industrial sector giving the M3 a much smaller footprint.
A new feature available within the M3 series of Switch Fuse is versions with built in TEST position. This enables the user to test the control circuit auxiliaries fitted to the switch without switching the main contacts of the Switch Fuse. This is often an important part of maintenance procedures and testing, as described within WIMES 3.01 & 3.04 (Water Industry Mechanical & Electrical Specification) facilitating maintenance and guaranteeing the safety of the equipment.
Developed with Panel Construction in mind, Telergon designed the M3 series to be the most compact Switch Fuse on the market, enabling panel designers to save space within panels which in turn reduces enclosure size, installation time and therefore cost.
Issue 58 PECM 85 Distributed by Switchtec is Telergon’ s M3 range of modular Panel Mount Switch Fuses. These disconnectors with fuses have been developed by Telergon for industrial, distribution and power electronics sector applications. These include Control Panel manufactures, BMS, Data centres and the Utilities.
86 PECM Issue 58 support in the welding industry. All equipment is fully supported by Wilkinson Star trained technicians. • No other UK wholesaler can JASIC 5 Year Warranty Charter on all models ELECTRICAL & ELECTRONICS A TRUE WARRANTY There is no compromise on the quality of JASIC equipment..such is our confidence in this technology we can offer an unparalleled 5 year ‘true’ warranty on all models. Jasic’s manufacturing site is over 80,000m2 and is arguably the largest and most modern inverter manufacturing base in HowChina.doWilkinson Star provide such an industry leading product guarantee? EQUIPMENT QUALITY WE ARE SERIOUS ABOUT PRODUCT QUALITY. SOUND PERFORMANCE AND RELIABILITY IS WHAT YOU CAN EXPECT FROM JASIC PRODUCTS • The manufacturer has invested millions of dollars into cutting edge integrated test laboratories on site – JASIC undergoes 42 individual tests to meet high quality standard. • Jasic’s 4 centre strong R & D facilities has been ranked as the most progressive facility along with being the first welding laboratory awarded UA certification by China from TUV WILKINSON STAR • We have the facility to test products extensively on load banks and can validate machines to certification requirements.
Issue 58 PECM 87 For further information, please visit www.jasic.co.uk CUSTOMER CONFIDENCE CARE IS OUR BYWORD AND YOUR PRODUCTIVITY IS OUR PRIORITY • We provide a dedicated technical support line which you can call for any technical support queries • If on site support is needed we provide this through our highly trained technicians who cover the country • We can also interchange power sources to keep you up and running • If required, Wilkinson Star will arrange at its expense to collect and return your JASIC product to carry out service or repair in our workshops BE VIGILANT PURCHASINGWHENEQUIPMENT WITH EXTENDED WARRANTY WITH JASIC 5 MEANS 5 JASIC’s warranty is a true 5 years; this means a problem at 6 months, 3 years or 4 years 11 months is treated with the same level of care. No extensions. No additional costs…… just 60 rolling months of product peace of ALLmindYOU NEED TO DO IS REGISTER YOUR PURCHASE AT JASIC.CO.UK FOR 5 YEARS PEACE OF MIND – IT’S REALLY THAT SIMPLE
When end users of a precision bagging machine started using economical bags with inconsistent sizes, this impacted accuracy and productivity of the bulk bagging process. The OEM switched to Tolomatic’s electric screw actuators as part of a new design to increase the flexibility of bag size handling. This improved repeatability and removed reliance on the machine operators, which increased end user productivity.
For further information, please visit www.inmoco.co.uk
bagging solutions for bulk producers in the USA, Thiele Technologies builds packaging machines that measure, fill, and seal. Despite the high repeatability of its machines, customers from the pet food market increasingly required the machines to fill inconsistently sized bags. Supplying large retail chains that were demanding more durable bags, the pet food manufacturers exchanged paper designs with woven poly types. To keep costs low for the retailers, economical bag supply was resulting in size inconsistencies, sometimes by as much as nearly 2cm, which slowed down the process, and also impacted quality of filling and sealing. To resolve the challenge for its customers, Thiele developed a bag top reference mechanism for its machine, to compensate for the varying length bags. The new system is fully automated, removing the need for manual set up and adjustment. The result is increased repeatability and productivity of the bagging process.
ELECTRONICS
BAGGING SOLUTIONS
The mechanism also enables the operator to change the filling and sealing specification to suit the bag size with the push of a button. Tolomatic’s programmable actuators also allow machine users to automatically adjust bag size recipes to help speed machine changeover. This removes reliance on the machine operator to ensure repeatability, and eliminates the time and wastage incurred in a manual, trialand-error approach to sizing set-up.
Providingensured.
Tolomatic’s robust design includes a stainless steel band that seals the actuator from particulate which ultimately extends lifetime and reduces maintenance requirements for end users. The actuator manufacturer’s customisation capability, frequently applied to OEM projects, also faciliated fast, economical development. This has enabled Thiele to use multiple motor and drive configurations to provide the flexibility needed across the diverse range of their customers’ applications. This flexibility will also make it much easier to update Thiele’s bagging systems already deployed in the Tolomaticfield.is distributed in the UK by motion specialist, INMOCO. INMOCO’s engineers can support with engineering development, integrating with Tolomatic’s design team.
The new mechanism uses four Tolomatic B3S10 rodless electric screw actuators. The actuators precisely position the incoming bags before they are inserted into the filling and sealing line. Two of the actuators adjust the vertical position of the bags, catching and lowering them to a precise reference point determined by a vision system controlled by the machine’s PLC.
Whether the product ranges from fertiliser through to sugar, the filling of bags used to store and transport bulk material demands accuracy to ensure that the customer receives the agreed amount, and that the manufacturer can supply with efficiency and confidence. It’s also crucial that bags are sealed securely, and to achieve high productivity, this process has to be completed at speed, with repeatability
Meanwhile, the bags are centred in their trays by two horizontally mounted Tolomatic B3S10 actuators. The horizontal actuators include two carriers riding on a screw, with right-hand threads on one half and left-hand threads on the other. As the screw turns, each pair of carriers moves toward each other to centre the bag in the tray. The actuators are joined by a coupler and are powered by a single servo motor, connected by a compact 180-degree Tolomatic belt drive. Once the bags are vertically aligned and centred, they are picked up by a pneumatic arm and inserted into the filling and sealing Improvingline.
ELECTRICAL &
88 PECM Issue 58 Electric actuator increases accuracy and productivity of bulk bagging machine
repeatability was a key objective. The new machine achieves a tolerance for positioning the tops of the bags of less than 1mm. Even when bag dimensions vary, this level of precision can be maintained.
INMOCO can assist UK customers with actuator specification and sizing, and thanks to Tolomatic’s Your Motor Here design facility, OEM’s can integrate their choice of servo motor with the electric actuator design.
INMOCO
Thiele also wanted to use electric, rather than pneumatic actuators, because of the speed and accuracy they provide.
Whippendell
Issue 58 PECM 89 ASSURED CONTROL 10-2400 A krausnaimer.com 01635 26 26 26 sales-uk@krausnaimer.com ENCLOSED & OPEN SWITCHES Kraus & Naimer BLUE LINE switchgear s ince 1907 Our most popular KG Series: Consisting of switch disconnectors in high strength durable plastic enclosures which are also designed with extra space for ease of wiring. The enclosures are completely insulated according to IEC 364-4-41, HD 384.4.41 S2 and VDE 0100-410. All enclosures are IP66/67 protected. Maintenance and safety switch enclosures provide high UV-resistance and are suitable for an aggressive installation environment. (Metal & GRP also available) Cam switch - Choose function & configuration ELECTRICAL & ELECTRONICS
www.whippendell-marine.co.uk
Whippendell specialises in providing electrical solutions for harsh environments such as the Rail, Naval and Commercial Marine Industrial Sectors. This includes design, manufacture, in-service support and maintenance. For example, the company has been supporting the Royal Navy since the 1930s, with equipment on all current surface ships and submarines. We offer a range of electrical panels, motor starters, control systems, power conversion equipment and aircraft ground power support systems.
Many of our solutions arise from a reverse engineering task to replace obsolete systems with modern alternatives. Typical applications include high pressure air control systems, pumps, steering gear, stabilisers, lifts, winches, mechanical handling equipment and HVAC systems. Solutions can be designed around Whippendell components or to customer preferred requirements and components – use of COTS and PLC technology is standard.
WHAT QUESTIONS SHOULD YOU ASK OF YOUR SUPPLIER?
1. Do you have a sustainability plan? Having a defined plan with meaningful actions and targets means it’s being taken seriously. Look for commitments to carbon emissions reductions and Net Zero strategies such as SBTI (Science Based Targets Initiative), ethical and environmental commitments like the UN Global Compact Sustainable Development Goals, and recognition from platforms like Ecovadis on sustainability actions and governance.
2. Choose quality and it’ll last longer. Verified quality and compliance plays a key role in delivering sustainable operations – there’s less risk of premature failure, less maintenance required. It might seem obvious but from a sustainability perspective you want to avoid having to replace the cable down the line as that’s materials, product delivery, installation equipment, and time on site that would otherwise not be necessary.
When it comes to electrical cables, we’re talking Copper and Aluminium conductors with layers of polymeric insulation and sheathing, plus braids, armouring and other layers as appropriate to deliver the performance, protection, and standards compliance required. Global cable standards dictate the use of virgin materials, and manufacture still depends on raw metals being extracted and processed; it’s carbon-intensive but there are few alternatives. It also means long-distance transportation by road or sea which has its own emissions. Yet with almost every industry from e-Mobility and Renewable Energy to Rail and Industrial Automation looking to decarbonise, how can you make a positive impact?
WHAT CAN YOU DO AS A CABLE 1.BUYER?Themore suitable the cable, the less stress on the system. Hone the specification to balance performance demands, installation design, and environmental challenges. The more ELAND CABLES suited the cable is, the better optimized and more efficiently the system will run. Seek support where needed to get the best fit possible.
2. How is my order delivered? Did you know that HGVs fueled by Biofuels instead of diesel can cut emissions by over 85%important for longer distances and deliveries of larger, heavier cable drums as we do. Green route planning by transport teams can reduce mileage. Look also for Electric vehicles as part of the fleet – especially if they’re charged via renewable energy.
ELECTRICAL & ELECTRONICS MAKING A POSITIVE IMPACT
3. Is the Packaging recycled and/or recyclable? There’s no reason now for packaging to not be made from sustainable or recycled materials, and for them to be suitable for recycling after use. Even pallet wrap can be recyclable or biodegradable. The cable drums, reels and plys can also be repaired, reused or recycled. Of course, it’s important that you do then recycle these items after they’ve served their purpose – if you don’t have the facilities to do it, ask your supplier if they can help. For instance, we offer drum collections when backhauling from a site.
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Everyone’s talking about Sustainability but how do you make it real and avoid it becoming just a tick-box exercise? It can be challenging to scratch beneath the marketing gloss and understand what really makes a difference.
Pushing forwards with sustainability plans
Issue 58 PECM 91
Did you know that HGVs fueled by Biofuels instead of diesel can cut emissions by over 85% - important for longer distances and deliveries of larger, heavier cable drums as we do.
4. What more do you do? This is deliberately open-ended as there’s so much more that a company can do. For example, we use solar panels to generate enough energy to match our annual consumption: any excess is fed into the Grid, whilst any grid electricity we use is on 100% renewable tariffs. We have a cable recycling facility that processes not just our own cable waste but that of customers’ too, taking their installation offcuts and redundant legacy power cables – the materials can’t be made into cables again but they have lots of other uses, saving on the overall consumption of raw materials. We’re also conscious that sustainability isn’t an isolated effort so we’re working with our wider supply chain to see where we can make changes. Why are we telling you this? We’re sharing what we’re doing to prompt conversations – after all, as part of your supply chain your cable supplier’s actions have an impact on you. This is just a starting point. We’re pushing forward with our Sustainability plans and our journey to Net Zero continues… the question is what are you doing and how can we work together to achieve the environmental gains we need? For more information: Read our Sustainability esg-sustainabilitywww.elandcables.com/company/about-us/report: Get in touch: sustainability@elandcables.com
FACILITIES
A
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OneefficiencyThorite
Thorite’s Aftermarket Solutions package revolutionised the outdated concept of a traditional Service Agreement. It offers a menu of ten different elements for customers to choose from according to what best suits their individual requirements.
The past year has also seen Thorite significantly expand its Aftermarket Solutions Team, to form one of the most comprehensive compressor servicing provisions available in the UK.
THORITE
• Quick
Thorite’s Managing Director, Stephen Wright, said: “Our aim is to improve system performance, speed, productivity and equipment reliability so our customers are confident they will receive an unparalleled service.”
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• Customised
For further information, please visit www.thorite.co.uk
Thorite consolidates expertise to improve customer service MANAGEMENT 360° SERVICE
Thorite provides ISO 11011 Certified Energy Audits which identify potential savings and recommend and deliver cost-calculated energy efficiency solutions.
• Compressed
• Compressed
ENERGY SAVING SOLUTIONS
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Air and fluid power specialist Thorite has created a series of new services and specialist teams to enhance its customer Theoffering.company has drawn on 170+ years of expertise to create a dedicated Energy Recovery Facility (ERF) Team as well as a dedicated Food & Beverage Facility (FBF) InTeam.addition, it has brought together its wide range of energy saving solutions and support to provide a 360° service to help customers reduce their energy consumption and cut spiraling fuel bills.
The team recently helped a customer reduce its cleaning-in-place (CIP) times by specifying a FLOWave SAW flowmetersaving energy, dramatically reducing water consumption and delivering a six-month payback period and future cost savings.
• Quick
ERF TEAM
AFTERMARKET SOLUTIONS
Assessments include: energy efficiency options Compressed air generation and preparation analysis air consumption analysis Pressure drop measurement air quality analysis leakage detection check machine analysis check for energy customer saved in excess of £100,000 a year in energy costs following recommendations to install sensors to optimise the blowing process across all production lines.
The ERF Team provides a one-stop service to the Energy from Waste industry, including product supply, installation, maintenance support and servicing. It applies its compressed air capabilities to help companies achieve improved efficiency and financial savings. A recent successful project involved replacing two compressors, which needed to be in use 24/7 to achieve full operational capacity at the ERF, without incurring any Thedowntime.bespoke solution was delivered on time and to budget. Real-time monitoring recorded reduced energy use and improved operational efficiency within two hours of the project’s completion.
FBF TEAM Thorite’s FBF Team understands the unique challenges faced by the industry.
www.thorite.co.uk 0800 034 5850 EVERYDAY LOW PRICES ON 30,000+ PRODUCTS The Leading UK Supplier of compressed air, vacuum, pneumatics and fluid power process solutions. Have You Tried Our Brand New Webstore? Compressors & Ancillary Equipment Pneumatic Accessories & Consumables Process Control & VacuumPumpingProducts & Solutions Compressed Air Service & AgreementsMaintenance Flexibility Full EngineeringTechnicalDesignIn-HouseandBuildandSupport ReliabilityFastResponseEnergySavings For Total Peace of Mind Developing pneumatic solutions for your precise requirements System Solutions Pneumatics, Hydraulics, Steam , Troubleshooting & Maintenance Courses Looking to Develop Your Existing Skillsets? In House & Distance / eLearning Options Available Innovative Solutions & Added Value www.thorite.co.uk 0800 034 5850 EVERYDAY LOW PRICES ON 30,000+ PRODUCTS The Leading UK Supplier of compressed air, vacuum, pneumatics and fluid power process solutions. Have You Tried Our Brand New Webstore? Compressors & Ancillary Equipment Pneumatic Accessories & Consumables Process Control & VacuumPumpingProducts & Solutions Compressed Air Service & AgreementsMaintenance Flexibility Full EngineeringTechnicalDesignIn-HouseandBuildandSupport ReliabilityFastResponseEnergySavings For Total Peace of Mind Developing pneumatic solutions for your precise requirements SystemTurnkeySolutions Pneumatics, Hydraulics, Steam , Troubleshooting & Maintenance Courses Looking to Develop Your Existing Skillsets? In House & Distance / eLearning Options Available Innovative Solutions & Added Value
This means manufacturers or importers of plastic packaging could be hit by a £200 tax for every per metric tonne of plastic packaging, a great incentive for them to explore alternative forms of packaging, including cardboard boxes.
Lesters has announced it has invested £100,000 into the opening of a second warehouse to help it cope with a 120% increase in orders.
Manager has already been appointed to oversee the additional “Weoperation.have
“It was previously outsourced and that didn’t give us the flexibility we needed, especially with more customers coming online by the “Takingday.
These acquisitions have helped the company reduce lead times and increase capacity from a combined 180 boxes per minute to over 360 - essential if it is going to meet planned expansion targets.
Billy concluded: “We have an action plan in place to offer new and existing clients the opportunity to find alternative solutions and, importantly, become a more sustainable business in the process.”
on Unit 12, a stone’s throw from our current factory, gives us a lot more space for our stocked items, as we are increasing our ability to offer more ‘stock and serve’ options to “Supplyclients.chain
The growth has been driven by investment in skills and, importantly, a £7m investment programme that has resulted in the installation of a new TCY Jumbo Casemaker (first of its type to be operational in the UK) and the impending arrival of a TCY N6 3 colour casemaker machine.
“Add all of this together and it means we are the very top of our industry when it comes to performance and supplying corrugated boxes, large format, heavy-duty cases and bespoke packaging to clients in the For further information, please visit www.lesterspackaging.co.uk
“That was our first acquisition by the current management team, with plans in place to look at other complementary businesses that give us greater market share, access to new customers and wider geographic reach
FACILITIES MANAGMENET
It will help the firm bring its storage of its stocked items in-house, reducing lead times and ensuring even better customer service for clients in the aerospace, automotive, pharma, renewables and online shopping Asectors.newWarehouse
challenges are a big talking point for our customers. Recent events and uncertainty have created a need for many UK businesses to increase their security of supply for the critical packaging lines they require.
Another big opportunity for Lesters has been the introduction of the plastic packaging tax on April 1st.
Boosted by a significant surge in online shopping, the Burntwood-based company has seen sales soar to £16m and its workforce increase to 60 people.
The large packaging specialist, which has recently recruited 15 new staff, has fitted out the 25,000 sq ft facility near its headquarters in Burntwood with flexible racking options meaning it has enough space to store over 2000 pallets.
This will help us provide the security they are looking for.”
The last twelve months have been transformational for Lesters, the UK’s leading specialist in big box packaging for the aerospace, automotive, bike manufacturing, mail order and third-party logistics space.
“We are exploring a way of creating our own eco-system where we have full control over the whole of the packaging production process, from print ink and design, right through to distribution through Lesters Logistics in Nuneaton.
LATEST NEWS FROM LESTERS
This latest move, coupled with its existing Lesters Logistics facilities, means the company can now offer 47,000 sq ft of storage space, 20,000 sq ft of floor storage space and 3,000 pallet spaces.
a three-year expansion plan that will see the business move to £25m of annual sales and getting more of our stock under our control is an important step in making that happen,” explained Billy Hutchinson, Managing Director of Lesters.
94 PECM Issue 58 Large packaging specialist opens second warehouse after 120% sales boom LESTERS
automotive, aerospace, bike manufacturing, mail order and third-party logistics space,” added Billy.
However, before looking at the specifics of actuator design, the first consideration is how the actuator should integrate with the wider machine in order to optimise hygiene. Open-frame machine architecture enables optimisation of the clean in place (CIP) principles, ensuring visibility for effective cleaning, as well as the ability to clean all required areas, in particular those in contact with or proximity to the product.
The first consideration is how the actuator should integrate with the wider machine in order to optimise hygiene.
Food and beverage manufacturers are requiring cleaner, safer machine designs from their OEM machine builders. As the linear mover in many production applications, it’s crucial that actuators are designed to ensure optimum hygiene, preventing the build-up of bacteria with the ability to withstand aggressive washdowns. When specifying an electric actuator, it’s also vital that they ensure lasting use without the need for extensive, time consuming maintenance.
Coinciding with open machine design, the actuator requires stainless steel construction, with 316 stainless steel considered ‘food grade’ for its qualities in resistance to corrosion. Actuators such as Tolomatic’s RSH design can withstand regular washdown with aggressive chemicals without developing corrosion blemishes that could harbour bacteria. In addition, the design form must avoid crevices and sharper angles that can accumulate bacteria and debris. Instead, rounded edges prevent food particles from collecting and pooling, while sanitary solutions can easily drain away after washdown.
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ENSURING OPTIMUM HYGIENE
Optimising actuator hygienic design for food & beverage production
FOOD & DRINK PROCESSING
INMOCO For further information, please visit www.inmoco.co.uk
Gerard Bush of motion specialist, INMOCO, explains the key considerations in actuator design. Within food & beverage production, when linear motion is required, actuators are commonly present. As such, linear actuators are used in applications from packaging to handling the product itself, with processes such as forming, cutting, and slicing. The trend from food & beverage manufacturers to increasingly require cleaner, safer designs from their OEM machine builders, particularly within higherrisk processing environments, such as meat, cheese, dairy, seafood and poultry, is in turn pushing this demand to machine component manufacturers. For actuator designs, this means they must be optimised for hygienic use, while ensuring accurate performance, reliability, and Thelong-life.design entry benchmark is to ensure legal compliance. Depending on geographical markets and end use, typically this will include adherence to the European Hygienic Engineering Design Group (EHEDG), as well as the 3A sanitary standards that represent the United States Department of Agriculture (USDA) and the Food & Drug Administration (FDA).
Fluid Carr ying Flexibility Swivel Joints Bingswood Trading Estate Whaley Bridge | High Peak | SK23 7LY | UK ArticulatedPipework InTorsionHosesRotatingCylinders Swivel joints allow pipework to pressure 1/4” to 40” and beyond. Vacuum to over 20,000psi Stock and bespoke production. Unique bearing/seal design for longer life. ISO 9001 CE marked where applicable. Tel: +44(0)1663 735003 E-mail:
The attached photo shows flanged 1.5” hygienic swivels in 316L Stainless Steel getting prepped for despatch following assembly and testing. The ability to rotate enables ease for Wemaintenance.haveoff-theshelf solutions that are ready to go, or we can redesign and in-house manufacture to enable a quick turn-around with minimal fuss and maximum design Rotaflowexperience.have built up a reputation for providing reliable and quality designed products that resolve your engineering needs and we are proud to say many customers request our services over and over again. To find out more please visit our website and/or give us a call. Tel: +44(0)1663 sales@rotaflow.com735003 www.rotaflow.com
Issue 58 PECM 97 Cross + Morse. Shady Lane, Great Barr. Birmingham. B44 9EU sales@crossmorse.com Tel: +44 (0)121 360 0155 www.CrossMorse.com ◊ Manufacturing up to 1450mm diameter ◊ Turning - CNC lathes, Vertical Machining Centre ◊ Gear Cutting - Hobbing, Planing, Shaping Gears ◊ Bevel Gears, Helical, External & Internal cut Gears ◊ Rack Shaping, Broaching, Keywaying ◊ Vertical Boring, Centreless & Rotary Grinding ◊ Bore Honing ◊ Induction Hardening ◊ Blacking ◊ Drilling & Tapping ◊ Marking ◊ Large stocks of Transmission Drive components ◊ CAD - CAM Design & Development ◊ ISO 9001 : 2015 Yes we can make it. Since 1984 ManufacturingPowerCross+MorseTransmissionSpecialists FLUID HANDLING / GEARS, DRIVES & MOTORS Hygeinic Swivels for Confectionary Production Line There are many different forms of Swivel Joint… from very straight forward designs of our F and FS series, Compact swivels or Heavy Duty to Articulated High-pressure.Arms,Floatingconfigurations,PipeworkSuctionJacketed,ASwivel Joint reduces costs by reducing the risk of leakage with its associated downtime. By fitting a quality designed swivel you are improving your production Rotaflowcapacity. are specialists in taking bespoke requirements and being able to design a solution that can fit your budget, dimensions, materials, FAT/ witness testing; hygienic and pressurised environments. We regularly test to Hyperbaric, Seal Life and Temperature/Pressure/conduct Load Cycle Testing. We are ISO 9001:2015 certified
Whenever existing mechanical and electrical interfaces are key coupled with fast delivery Motors up to 15 MW and 13.8 kV • Low voltage slip-ring and squirrel cage motors up to 3,000 kW • Medium voltage slip-ring and squirrel cage motors up to 15,000 kW • Direct current motors up to 2,000 kW • Frequency converter-proof drives • In-house load test facility up to 13.800 V, 2.300 kVA, 120 Hz Customized special designs • Custom designs for special applications and operating conditions • Optimized motor design for higher efficiency • Mechanically and electrically interchangeable motors • Commissioning worldwide MENZEL Elektromotoren GmbH | German Headquarters Neues Ufer 19-25 | D–10553 Berlin | Germany Tel.: +49-30-349922-0 | Fax: +49-30-349922-999 MENZEL Great Britain Ltd. | UK Branch Office 27 Hunt Drive | Melton Mowbray | Leicestershire LE13 1PB Martin Rooney | Tel.: +44 1664 500 844 | Mobil: +44 7957 618046 martin.rooney@menzelgb.co.uk www.menzel-motors.cominfo@menzel-motors.com Custom Solutions for Electric Motors Around the Clock, Against the Clock! MemberCertified Management System More service24/7fromavailable20.000thanmotorsstock!emergency
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MTM Products
Our “Three Day” DSEAR course is aimed at those who responsible for conducting DSEAR assessments, but are not necessarily fully confident with the process. They may work in a flammable environment, inaddition to being responsible for managing the area, day to day.
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MTM Products have been established for over 40 years and are a leading manufacturer and supplier of industrial graphics products including self-adhesive labels, metal nameplates, graphic overlays, engraved labels and vinyl cut Wedecals.have the knowledge and experience to advise you on the optimum graphics solution for your application, taking account of operating environment. We supply to many sectors including industrial machinery, electrical, automotive, rail, construction, medical and audio equipment. We offer excellent quality and service at competitive prices. MTM are certificated to ISO9001 and ISO14001. Our products comply with the current RoHS and REACH requirements MTM – the industrial graphics Letspecialistsusshare our expertise to make your life easier Contact us at orales@mtmproducts.co.ukswww.mtmproducts.co.uk
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Issue 58 PECM 99 HEALTH & SAFETY DSEAR 3 DAY - Risk Assessment Training Course (11th - 13th October)
The course content: Legal foundations How sources of danger arise. What is the difference between flashpoint, fire point, boiling point and Auto Ignition? The fundamentals on the origin of Explosions, Deflagrations and Fires Risks resulting from improper storage or handling of these substances The meaning of the danger triangle and pentagon. An overview of the regulations, understanding solvents and their physical properties, explosive dusts, ATEX classifications, gas groups, temperature ratings and BS 60079-10 Ex Zone determination, all giving a greater understanding of how ATEX fits into the DSEAR equation when establishing hazardous zones. Reference is made to the theoretical understanding of flammable vapours with examples of how the L.E.L can be converted into a meaningful quantity of chemical per cubic Supportedmetre. by a full and detailed 200-page, training manual to assist with their learning. www.dsc-ltd.co.uksales@dsc-ltd.co.uk
The secret lies in the so-called Contour Precision Lasering (CPL™) process where the predetermined breaking points are sublimated using a laser with hightech equipment and not, as is the case with other manufacturing methods, mechanically scored. This high-tech production method includes a digitisation of the rupture disc contour, whereby extremely high structural stability of the rupture disc as well as the most precise burst pressure and opening geometries are achieved when bursting. Based on this innovative technology, the Sauerland-based company is creating the CPX technology series. Thanks to its improved, high-precision and at the same time robust features, CPX is excellently suited for industries with harsh conditions, aggressive process media and even for processes in which strict hygiene standards must be met.
Ever-changing challenges in various different manufacturing processes are increasing the demands of plant operators for smooth efficient and totally safe processes. The continued development of in-house technology by the German rupture disc manufacturer REMBE® allows the company to manufacture rupture discs with sustainable advantages and industryleading performance characteristics for a wide range of industries and sectors.
In contrast to traditional mechanical scoring, with the CPL™ structuremethod,manufacturingthematerialoftherupturedisc(includingtheopeninglinesoftherupturedisc)isnotthermallyaffectedormechanicallyintegrallyweakened.
REMBE
In contrast to traditional mechanical scoring, with the CPL™ manufacturing method, the material structure of the rupture disc (including the opening lines of the rupture disc) is not thermally affected or mechanically integrally weakened. The surface facing the process remains completely smooth and without unevenness, scratches or indentations, which means that the rupture disc cannot be affected by product deposits from the often aggressive process medium. Two common causes for a premature failure of the rupture disc, namely corrosion and pin-holing, are therefore virtually eliminated. These phenomena in
HEALTH & SAFETY CONTOUR PRECISION LASERING
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• Cost efficiency thanks to the high production speed
The loss of toxic or expensive process media into the environment as well as the premature operational shutdown are only the most serious examples for the undesired and sometimes devastating consequences of a rupture disc failure in running processes.
In summary, rupture discs of the innovative manufacturing method CPL™ offer the following advantages:
The known IKB®-, IKB®-X- and SFD types are the “classics” of the CPX series. Even rupture discs already installed in plants can easily and quickly be replaced with a CPX version, which means that, in addition to maximising plant availability, the incurred operating costs can also be reduced without much effort.
For further information, please visit www.rembe.com conventional scored rupture discs can ultimately lead to leaks in the process or to premature bursting of the rupture discs.
• Durability thanks to a robust design Lower burst pressures with tighter tolerances Precise bursting behaviour and extreme reliability Resistance to corrosion and pin-holing
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High quality and precise burst behaviour, even in harsh processes
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REMBE rupture disc SFD
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PressureREMBE®Relief and ExplosionSafety. reservedrightsAll|REMBE®© rembe.com
of alarm annunciators is the world’s first to be substantiated by EMPHASIS for use in SIL applications in the nuclear industry and the company is now the standard approved supplier of SIL-1 rated alarm annunciators and SIL-2 rated door warning alarms and slave alarm units for the UK’s nuclear industry.
The Teleterm products feature an on-board RS232/485 port that can be used to acquire data from third party devices, such as Ultra, Mirion, John Caunt and Berthold alpha, beta and gamma monitors, using either the Modbus protocol or custom protocols.
HEALTH & SAFETY
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“The SIL-rating shows that Omniflex’s alarm annunciators have been independently assessed and certified to a high standard,” continued Bradshaw. “This gives plant managers the confidence they need that the systems they rely on to keep their sites running safely wont fail them at the crucial Omniflexmoment.”
This is vital for nuclear plant managers relying on devices sourced from a variety of Networkingmanufacturers.”radiological monitors isn’t the only way that Omniflex is helping nuclear sites improve site safety. Omniflex’s range For further information, please visit www: www.omniflex.com
has over 55 years’ experience as an industrial alarm annunciation specialist and is keen to share its knowledge and improve safety measures throughout the Inindustry.thenuclear industry, where saving money and improving safety don’t often go hand-inhand, Omniflex is bringing the two together. To find out more, visit the Omniflex website and download the whitepaper.
W3 is our Teleterm technology, a state-ofthe-art remote terminal unit (RTU) designed to increase remote monitoring capabilities in the most cost effective way possible.
A GUIDE TO PLANT-WIDE SAFETY Remote monitoring specialist Omniflex has released the first of its new nuclear safety whitepaper, providing a guide on everything from radiation surveillance equipment to SIL-rated alarm systems. With the UK Government set to invest in accelerating nuclear power generation as part of its net zero by 2050 goal, Omniflex is sharing its knowledge of how to operate nuclear facilities as safely as possible. The whitepaper can be downloaded for free from Omniflex’s website. The nuclear industry is well known for being highly regulated and operating under the most stringent health and safety regulations. In fact, there is arguably no other industry sector where mission-critical safety systems matter more. According to regulations set by the Health and Safety Executive and the Office of Nuclear Regulators, a key part of managing nuclear site safety is radiological monitoring and the recording of all live and historical data. To meet these requirements and navigate the decommissioning phase at the Sellafield nuclear site, the National Nuclear Laboratory (NNL) and Sellafield Ltd. engaged Omniflex to engineer commercial off-the-shelf (COTS) products to network radiological surveillance equipment. This led to the creation of Omniflex’s Radiological Protection Node 1 (RPN1) and W3 Wireless Interface Node, both of which are based on Omniflex’s Teleterm “Thetechnology.installation of the RPN1 across the Sellafield nuclear site helped NNL save over £1 million in costs and ensured that time spent by personnel in radiologically active areas was greatly reduced,” explained Gary Bradshaw, director at Omniflex. “Furthermore, because of the benefits offered by our plugand-play systems in terms of networking radiological monitors, Omniflex is now the preferred technology partner for Sellafield “SittingLtd. at the heart of both the RPN1 and
The installation of the RPN1 across the Sellafield nuclear site helped NNL save over £1 million in costs
Insights gained from projects on the Sellafield nuclear site and on award-winning National Nuclear Laboratory project distilled into whitepaper OMNIFLEX
MITIGATION TECHNOLOGIES
Mitigating arc flash events in process heating applications
There are three main strategies for minimizing the effects of arc flashes, including increasing the distance from the potential source of an event, reducing the available fault current and decreasing the duration of the event. All strategies can be combined to ensure maximum safety, but this is not practical when considering overall project cost. That said, the duration of the event is the most viable influencer to reduce damage and has the largest impact on the total amount of energy
Concerns about decarbonization, automation and safety have driven many organizations to replace gas fired heaters with larger electrical alternatives. As medium voltage process heaters are relatively novel to many applications, they represent a potential new source of risk that manufacturers must recognize.
Therereleased.are two key approaches to compare: arc-resistant cabinets and arc mitigation technologies. Arc-resistant cabinets aim to reduce exposure to arc events by encasing the system in a metalclad cabinet with a venting system. The heated gas and pressure is redirected through a duct, reducing the energy that could potentially explode. However, a drawback lies in the fact that the cabinet must be closed for the arc-resistant cabinet to work, as many arc events occur during maintenance, when the doors are open.
Arc flash events can result in significant damage. As the energy release increases, the risk of fire and injury rises with it. If the energy release is high enough, molten conductor metal and high-pressure plasma energy that can escape from the cabinet, posing a risk to anyone in the vicinity.
In optical arc mitigation, the light emitted by the arc within the enclosure builds quickly, which can be detected by a photoelectric receptor, even in the early stages of the event. When detected, the signal is then sent to a protective relay, which trips the breaker automatically without the need for human intervention.
One of the main advantages of this approach is that it is independent of the actual magnitude of the arcing fault current. This allows the system to detect arcing in an early stage of its development and trigger the break sooner, which limits the duration of the event and the total energy produced.
As medium voltage process heaters become more popular, they must be designed with safety in mind. Arc flash mitigation technologies represent the best approach here, as they decrease the duration of arc flash events and hence the energy released, helping to minimize the risk and damage involved.
On the other hand, current arc mitigation uses current transducers to sense an increase in current produced by the arc.
Medium or high voltage equipment for industrial applications always carries certain safety risks. Arc flash events are a prime example of a rare, but potentially fatal, situation that can be mitigated with the right technology. As electric process heaters become a popular alternative for larger applications that have historically favored gas-fired heaters, it’s vital to consider how they incorporate arc flash mitigation features. Here, Dennis Long, chief system designer for energy and environmental technologies business unit at industrial heating technology manufacturer Watlow, shares insight into why arc flashes happen and how manufacturers can mitigate their risk.
Instead of redirecting the energy from the event, arc mitigation seeks to reduce the energy of the event itself by limiting For further information, please visit www.watlow.com/news
If the transducers are not sized correctly, they may not shut the system down or may be unable to clear the event.
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HEALTH & SAFETY ARC MITIGATION TECHNOLOGY
its duration. This is done by detecting the arc flash early and automatically tripping the appropriate circuit. This can be done via sensing current, referred to as current arc mitigation, or sensing light, known as optical arc mitigation.
An arc flash is an electrical explosion that occurs when there is a short circuit in a system, which can be caused by a build-up of corrosion or conductive dust. If the voltage is high enough, and if there is a path to ground or a lower voltage, the resistance of the air is overcome and results in an arc.
The potential arc flash energy is determined by several factors including equipment voltage, available current and the duration of the event. While it may be practical to reduce the potential arc flash energy while limiting voltage or current, overall project cost can make this difficult. Although arc flash incidents are rare, their potential for damage, injury
WATLOW
and death makes them a great concern. Some estimates put the incidence of arc flash events between five to ten per day worldwide.
Arc mitigation technologies also reduce damage to equipment, as it can function even when the doors are open and maintenance is being performed. For example, in the Watlow POWERSAFE™ thermal system, sensors can be placed within the thermal controller, SCR node single contact or node, which are protected by a feeder. When the sensor senses an arc flash event in any compartment, the feeder shuts down the lineup to limit damage caused by the arc.
REDUCING THE EFFECTS
POTENTIAL RISKS
STRATEGIC PARTNER
ENABLING THE SMART FACTORY
recently launched the GreCon IEM, the Intelligent Extinguishing Module, as an exciting addition to an intelligent fire prevention solutions portfolio. The GreCon team is keen to discuss how the GreCon IEM can form part of a compelling fire prevention solution and take the intelligence and reliability of existing spark extinguishing systems to the next level. Critical benefits include more rapid extinguishing of sparks and harmful ignition sources. In addition, integrated intelligent extinguishing technology (IET®) enables highly precise extinguishing process monitoring and predictive maintenance control.
104 PECM Issue 58 Your Fire Prevention and Measuring Technology partner for over 30 years! HEALTH & SAFETY PREVENTION TECHNOLOGY
FIRE PREVENTION TO ENABLE
GreCon focuses on anticipating customer requirements in a technology roadmap, with a proven track record of bringing innovative new products to market. Customers are particularly interested in the DLD 1/9, a highly sensitive spark, ember and hot particle detector for protection against GRECON For further information, please visit www.grecon.co.uk
A comprehensive range of industrial process measurement solutions equips the ‘smart factory’, helping customers improve product quality in their production processes, using proven German engineering to reduce raw material and energy costs, ultimately maximising operational efficiency.
CALL GRECON TODAY Managing Director Jonathan Hamill commented, “We’re available for exploratory discussions and happy to conduct noobligation surveys. Utilising our know-how, we believe we can play a vital role in helping customers to tackle their current Todaychallenges.”customers all over the world rely on GreCon. Please get in touch with us and discuss how we can help: Email: sales@grecon.co.uk T: 0191 414 7200 GreCon DLD 1/9 GreCon IEM
The company focuses on developing sustainable customer relationships as a strategic partner. Customers depend on GreCon for consultative and problemsolving sales engagement and first-class customer service. In addition, fast deliveries are possible due to comprehensive local stock-holding and local manufacturing of Water Pressurisation Systems, which provide a dedicated water supply for our fire prevention systems.
UNINTERRUPTED PRODUCTION
GreCon’s fire prevention technology protects industrial premises, processes and people, detecting and extinguishing ignition sources in mechanical and pneumatic conveying systems, filters, dryers, silos and other production areas, making workplaces safer and enabling uninterrupted production.
A TRACK RECORD IN INNOVATION
fire and explosion in industrial processes. Intelligent Detection Technology IDT® provides optimal detection performance for all ignition sources in any environment and enables the detector to distinguish between dangerous sparks and harmless ambient Thelight.company
GreCon Limited makes people and places safer and enables the ‘smart factory’ as the leading provider of innovative industrial fire prevention and process measurement GreConsolutions.Limited is located near Newcastle upon Tyne and is a member of the FagusGreCon Group. With a wealth of experience as a global market leader, GreCon demonstrates a strong understanding of customer needs and provides turnkey solutions for many industries, including recycling, manufacturing, biomass, pharmaceutical, food, and hygiene. Earlier this year, GreCon Limited celebrated a significant milestone, with 30 years of business and commitment to the UK & Ireland market.
106 PECM Issue 58 WISEMAN THREADING TOOLS LTD Specialists in Tools & Gauges for Screw Threads WISEMAN THREADING TOOLS LTD For further information, please visit www.threadtools.com MACHINING & MACHINERY SPECIALISTS IN TOOLS & GAUGES
We have been supplying threading tools and gauges since 1987. Together with supplying plain plug and ring gauges this is all that we do, we therefore consider ourselves to be specialists in this field. We supply worldwide. We hold extensive ready stocks that include all of the standard stuff that others offer, but also includes taps, dies, die nuts, die head chasers, thread rolls and gauging for threads not normally available 'off the shelf '.
Our real time stocks can be checked and purchased online at www.threadtools. com Just enter the thread details into the search box on the home page. You will be directed to the item, if stocked, or to our specials, (custom manufacture), sales team. who will quote to supply at competitive rates, in good Astime.an account holder you can also order online from our listed in stock items, at your normal terms. We realise that you need the right item at the right price and quality, and in a reasonable time frame. We are geared to provide that. We can ship stocked items same day. Our experienced sales staff can assist and advise you on any technical issues. We welcome enquiries from resellers and can offer terms to suit.
WISEMAN THREADING TOOLS LTD 11 Padgets Lane South Moons Moat Redditch B98 0RA UK +44(0)1527 520 www.threadtools.comsales@threadtools.com580
Wiseman Threading Tools Ltd 11 Padgets Lane, South Moons Moat. Redditch B98 0RA Worcs UK +44(0)1527 520 sales@threadtools.com580www.threadtools.com Threading Tool Specialists HSS HugeTAPSStocks for all Standard threads CUSTOM MADE taps our SPECIALITY! We stock taps for many non standard (SPECIAL) threads All types; Spiral flute and point, Fluteless, Left Hand, etc, etc. HSS DIES & DIE NUTS Large shelf stocks for all Standard and many Special Threads. Check our stocks online. THREAD ROLLS FOR ALCO & FETTE HEADS. READY STOCKS CUSTOM MANUFACTURURE THREAD GAUGES all types. Large stocks for standard and SPECIAL threads. Any non stocked can be quoted for custom manufacture. CHASERS FOR COVENTRY & LANDIS TYPE DIE HEADS Ready stocks for most size heads most standard and some special threads Geometry available for most materials. Custom manufacture our speciality! THREAD CUTTING AND ROLLING HEADS and parts and repair service
MACHINING & MACHINERY EQUIPMENT MAINTENANCE
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The weight of some machinery could easily damage a trailer if not properly reinforced, costing businesses large sums to replace damaged equipment.
The lifespan of components is heavily reliant on how regularly you use the machinery. If there is an accident, we do see new machines needing repair work. More commonly, if a machine is rented out, it can be five or six years before parts need maintaining or replacing. If the machine is owner operated, some will never need replacements and other we will see ten years after purchase for battery replacements or new chargers.
NATIONAL
As Emmert Wolf said, a man is only as good as his tools, so operators and rental companies should focus on maintaining their machinery to make them as effective as possible. With some replacement parts costing thousands, extending the lifespan of each part in a surface removal machine is key to reducing downtime, costs and increasing productivity. Here Geoff Putz, vice president of manufacturing at surface preparation expert, National Flooring Equipment, answers some common questions about loading and maintaining equipment.
To talk to our experts, contact National Flooring Equipment today
To remain efficient and cost effective, operators must remember to protect their machines during the floor removal process to reduce damages and help extend the lifespan of each machine component. A lack of care with machinery could create health and safety risks to the operator and rapidly decrease the lifespan of parts. Here are some of the main ways to protect your
HOW REGULARLY SHOULD I MAINTAIN MY MACHINERY?
deep
drilling, UNISIG. Offering complete solutions for everything from
The weight and size of the ride-on machines can be a risk to the operator, so we recommend that any operator wears personal protective equipment when using the machinery, like steel toe shoes, to protect them from any accidents. The weight also needs to be taken into consideration when choosing a trailer to use.
components, UNISIG machines help moldmakers improve efficiency, throughput and precision with outstanding part-processing versatility at an exceptional value. TAKE YOUR MOLDMAKING OPERATIONS FURTHER WITH UNISIG TODAY
https://nationalequipmentdirect.com/contact.
HOW DO I SAFELY TRANSPORT A WALK-BEHIND
Find out more at www.UNISIG.com Increase your
National Flooring Equipment has surface preparation experts around the globe who are always available for after sale support on any surface preparation issue, from choosing the right machine to effective transportation. mold the power of with the leaders in hole simple to complex mold
Moving and maintaining your flooring machinery FLOORING EQUIPMENT
HOW DO I UNLOAD AND RELOAD A RIDE-ON SCRAPER?
gundrilling
During loading and unloading, operators risk slamming a walkbehind into the floor as it moves up a ramp, which can drastically shorten the lifespan of the machine. Contractors should always attach and use transport wheels when manoeuvring walk-behind scrapers to limit damage and remove them while in transit to limit additional movement when in a vehicle. Operators can load the machines in different ways depending on what’s available. For example, if there is an electrical outlet, operators can simply drive the machine up a ramp and onto the trailer. If electricity is not available, take the drive pins off the wheels to allow free movement, check the tilt is up and use a winch cable to pull it onto the vehicle. Check local laws when securing the machine to ensure it meets regulation, but we also recommend using a chain to tie the machine down to stop it
When the transport wheels are attached flat to a ride-on scraper, the machine will tilt back a little to stop the wheels spinning around as it moves, altering the centre of gravity. Operators should always back ride-ons into the trailer, so the centre of gravity is more stable
manufacturing versatility using
Gundrilling and BTA deep hole drilling for highly productive shops. Whether your shop needs on center or off center holes, specialized job shop work or fully automated production, UNISIG has a deep hole drilling solution with the accuracy and performance you need Take your shop’s production further - learn more at UNISIG.COM. U N I S I G . C O M U N I S I G TA K E S Y O U R G U N D R I L L I N G P R O D U C T I O N F U R T H E R UNISIG machines, engineered and manufactured in the USA Machines • Tools • Automation UNISIG Hall 9 Messe13.-17.09.2022C11Stuttgart
“Thecommissioned.refurbishment service we provide brings these machines in line with modern day requirements, whilst ensuring that the brilliant engineering that went into them in the first place isn’t discarded. This includes making sure they are compliant with modern standards and regulations, as well as incorporating the latest software, motors and control technology to maximise efficiency.”
MACHINING & MACHINERY PREMIUM MANUFACTURING
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Based in Halifax, West Yorkshire, Electron Engineering Services Ltd (EES) has been refurbishing machinery for over 30 years. “The majority of the machines we refurbish – that we essentially remanufacture – are actually of a higher build quality than many of their more modern counterparts,” explains Richard Vogel, EES Sales Director. “They are of robust, predominantly high integrity cast iron construction, and would have been at the cutting-edge of technology when first
Sustainability is at the heart of a partnership between robotics and automation specialist FANUC UK and machinery refurbishers Electron Engineering Services. By retrofitting a cutting-edge FANUC CNC into a lathe for a subcontract machinist, as well as a FANUC digital spindle motor and drive, servo drives and new electrical interface, this legacy machine has been upgraded ready for the digital age. As well as boosting productivity by delivering improved functionality, faster programming and enhanced reliability, the partnership is helping to cut waste by breathing new life into old machines, repurposing them for today’s smart manufacturing needs.
Sustainability is at the heart of a partnership FANUC UK and Electron Engineering Services. The partnership is helping to cut waste by breathing new life into old machines, repurposing them for today’s smart manufacturing needs.
SUPERIOR DIGITAL CONTROL
An important part of the machine refurbishment process is retrofitting a new CNC. Short for Computerised Numerical Control, CNC is an electronic process for controlling machine tools. From improved functionality and faster programming, FANUC
FANUC CNCs help Electron Engineering breathe new life info legacy equipment
Issue 58 PECM 111 Alongside the environmental benefits of machine refurbishment, there are also significant cost-saving implications. through to enhanced reliability, CNCs play a vital role in boosting productivity in a manufacturing facility.
A REPUTATION FOR QUALITY “When it comes to selecting the CNC, there are a number of factors to be considered, such as whether it will provide the required functionality and whether it will seamlessly integrate with the client’s existing manufacturing processes and requirements,” explains Richard. “In this case, the client was already using FANUC controls, which made this a straightforward decision. But even when this is not the case, FANUC CNCs are often the client’s control of choice. FANUC is a globally recognised name, and its products – both firmware and software – are reliable and user-friendly, which are absolutely key in the type of projects that we undertake.”
For further information, please visit www.fanuc.eu/uk/en productivity gains can be accessed by a wider range of manufacturers, as well as improving our customers’ ROI.”
By retrofitting a cutting-edge FANUC CNC into a lathe for a subcontract machinist, as well as a FANUC digital spindle motor and drive, servo drives and new electrical interface, this legacy machine has been upgraded ready for the digital age.
As a result, EES is starting to see an increased demand for its services, both for retrofitting as well as for new, bespoke machine solutions. “We are definitely seeing signs of confidence from customers looking to invest in equipment and from our perspective, it’s great to know we can count on FANUC’s ongoing support to help meet this demand,” says Richard. “There are still a significant number of high-quality, older machines with great potential, provided they are updated to ensure compliance with the latest regulations and given modern CNCs, motors and drives to get the most out of their inherent mechanical capabilities.”
As part of its latest project, EES is completely stripping down and rebuilding a Binns & Berry Data 90 CNC Lathe, for a customer with a subcontract machine shop. By retrofitting it with a new FANUC 0i-TF CNC, as well as a FANUC digital spindle motor and drive, FANUC digital axis servo drives, and a completely new electrical interface, this legacy machine will be completely remanufactured and ready for the digital age.
Alongside the environmental benefits of machine refurbishment, there are also significant cost-saving implications, as EES’ projects typically involve high-capital machinery. Richard continues: “A full remanufacture solution usually delivers around a 50% cost-saving compared with a customer buying an equivalent, brandnew machine. That means the potential
Ray Timberlake, Sales Manager at FANUC UK, adds: “The work that EES do is brilliant in terms of providing premium manufacturing equipment at a competitive price point. We’ve been working in partnership with them for over a decade, and every single project is an exciting opportunity to breathe new life into old machinery.”
BENEFITTING PLANET AND POCKET
KMT launches high speed laser cutting service KM TOOLS LTD
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“As a leading manufacturer of bespoke machinery for OEMs, we are always looking to improve our fabrications service. A recent machine investment means we now provide dedicated, high speed laser cutting for our customers. With our facilities and capabilities, we offer much shorter lead times than traditional fabricators. Introducing this new equipment has also dramatically increased our operating capacity, meaning we can sub-contract work on the behalf of our customers,” says Ian Matthews, General Manager at KMT.
Greatly experienced in delivering complex fabrications, KMT has a large workshop capacity, ideal for supporting landmark engineering projects. For further information, please visit www.kmt.tools
MACHINING & MACHINERY QUALITY, BESPOKE ENGINEERING
Sourcing complex fabrications on short lead times is always challenging, but KMT is offering a solution with its new laser cutting service for ferrous and non-ferrous metals. Customers can now skip lengthy fabricator wait times, accessing high quality metal work faster than ever before.
The LVD type Phoenix FL-3015 6 kW fibre laser cutting machine operated by KMT supports both ferrous and non-ferrous metals, including copper and brass. It is paired with a LVD Compact-Tower 3015 material storage and retrieval tower with six shelves, each with a capacity of 3000 kg. Sheets of up to 3000mm x 1500mm can be accommodated, with an advanced cutting head handling up to 30mm thick aluminium as well as 25mm thick stainless and mild steel. Sheets of different thicknesses can be processed without manual intervention, further expediting lead times. For lighter gauge materials, cutting can be conducted “on the fly”. Greatly experienced in delivering complex fabrications, KMT has a large workshop capacity, ideal for supporting landmark engineering projects. It has a proven track record working with OEMs in the rail, industrial and automotive industry, delivering large quantities of metal work on tight deadlines to a high-quality standard. Expert fabricators with decades of experience offer bespoke welding, cutting, press braking, assembly and testing under one roof. The standalone laser cutting service is available by contacting KMT “Ourdirectly.customers choose us because we deliver quality, bespoke engineering quickly, and our new laser cutting service is no different,” adds Mark Brickhill, CEO at KMT. “Our central UK location, large fabrication capacity and experience with OEMs means we can support any project nationwide with tailored solutions, whether for laser cutting or complete, electromechanical machinery.”
The Premium Range offers our customers a deluxe solution to problems with chain wear, chain fatigue, corrosion, high speed, lubrication, chain length accuracy and chain strength with specific build features designed to enhance durability and withstand a range of arduous environments.
Manufactured on its own purpose-built production line which encompasses new production techniques and new surface treatments. Designed with a unique pin coating, optimised plate geometry and high precision stamping, X3 offers a new deluxe chain solution and is designed for sectors that use high demand drives such as Timber, Waste & Recycling and Mining & Quarrying. Wear Life
PREMIUMRANGESOLUTIONRANGESTANDARDRANGE Ranges of Roller Chain, One Great Brand MACHINERY RIGHT CHAIN SOLUTION
The Standard Range features a variety of standard Roller Chain manufactured with precision to suit simple drives with large diameter sprockets or complex drives with multiple sprockets and high load bearings.
Chains within this range include: standard and stainless steel hollow pin bush roller chain; works norm roller chain; cottered type short pitch roller chain; driving chain; double pitch roller chain; heavy duty roller chain; oil field roller chain and short pitch roller chain.
lubricated roller chain and our new EXL EXLchain.Chain offers significant benefits over standard Roller Chain. It utilises different materials, material treatments and layer technologies, to offer the best possible quality/price ratio for all applications.
The EXL Chain has optimised cylindrical parts which improve sliding contacts to help increase service life. It also incorporates Donghua’s unique ‘Easy Break Technology’ which enables the EXL Chain to be cut in the field using Donghua’s Plate Extractor tools.
Three ranges of Roller Chain is available from chain manufacturer, Donghua Limited, and the new categorisation helps UK customers identify the right chain solution quickly and easily.
THE
Three
MACHINING &
To watch our video showing how to cut the EXL Chain using our Plate Extractor tools, visit: https://youtu.be/UD6rtBEJrkM
Our X3 Chain is supplied pre-loaded and pre-lubricated as standard and is available in British Standard 06B to 24B in simplex and duplex, ex-stock from our 25,000 sq ft warehouse in the West Midlands.
Aimed specifically for the after-market, EXL Chain is designed, manufactured and tested for unbeatable accuracy and performance in arduous conditions, offering enhanced wear and fatigue resistance and greater precision.
DONGHUA’S ROLLER CHAIN RANGE
Donghua Limited is the UK arm of the Hangzhou Donghua Chain Group which is one of the world’s biggest chain manufacturers producing over 30 million metres of chain per year. Donghua Ltd has operated directly in the UK since 2009 and we have categorised our extensive Roller Chain products into three ranges: Standard, Solution and Premium.
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The Solution Range offers customers a genuine solution to problems with chain wear, chain fatigue, high speed, lubrication, chain length accuracy and chain strength offering optimum performance in extreme Chainsconditions.within this range include: chromized pin (CP) chain, heavy duty chain, selfDONGHUA LIMITED
Our new X3 Chain which was launched in the UK in 2022, is exceptional and delivers three times the performance for wear resistance, fatigue resistance and high speed performance for comparable Roller Chain. Its superior quality, durability and outstanding wear and fatigue resistance are realised by the new hardened, shot-blasted plate shape, calibrated pin and bushing holes, special heat-treated and surface coated pins, seamless rollers and bushings and high performance pre-lubrication.
To download our X3 catalogue visit: https://www.donghua.co.uk/X3-chain
The chain is designed with a new hardened, shot-peened wide-waist plate for increased fatigue strength and a seamless cold forged solid bush and roller to give full contact between the pin, bushing and roller for higher durability.
A PREMIUM CHAIN SOLUTION FOR HIGH DEMANDDRIVES A new Chain for the UK market offering a premium solution with three times the performance for wear resistance, fatigue resistance and high speed performance of comparable Roller Chain. Designed with unique pin coating, optimised plate geometry and high precision stamping, the X³ Roller Chain delivers significantly reduced maintenance downtime and longer service life. Available from Approved Product Partners and Stockists. donghua.co.uk/X3-chain 1 6 2 5 3 4 Optimised plate shape1 High press fit to guarantee maximum fatigue strength 3 Special heat treatment and surface-coated pins give exceptional wear life 4 Seamless bushings & rollers throughout 5 High pre-lubricationperformance6 Calibrated pin and bushing holes2 DOWNLOAD THE NEW X³ CATALOGUE Tube Tel: 01902 866200 Donghua Limited Sidings Close Wednesfield Way Wolverhampton West Midlands WV11 3DR
Adrian Degg, Group Engineering Director at KMT, explores the key stages of machine build projects and how turnkey engineering providers can support in delivering optimised equipment to factory floors.
MACHINE BUILDING Machines are more than just metal though, which is where skilled machine builders come in. A complete electromechanical approach offered by a machine builder means that almost any system can be integrated into a machine design. This includes the implementation of powertrains, hydraulics, pneumatics, electronics, controls and instrumentation. Some builders even KM TOOLS have the ability to produce custom software or create user interfaces that match your existing equipment to ensure operator familiarity. As a result, new or upgraded machines will not only offer exceptional efficiency, but will be optimised to the needs of each customer process.
Designing, manufacturing, installing and maintaining bespoke machinery for production lines in demanding sectors such as automotive, rail and general industry may seem like a complex process. However, expert machine manufacturers offer customers an integrated approach to every tailored machine build, ensuring that your custom equipment is delivered in a costeffective and timely manner.
With design completed, a machine builder with an in-house fabrications facility can quickly produce custom equipment frames and tooling. Experienced fabricators and welders using state-of-the-art machinery, including in-house laser cutters and press brakes can manufacture to the highest quality standards. This ensures truly custom designs that meet the customer and industry relevant requirements with high reliability.
An essential part of every project is the design phase, in which expert engineering teams closely collaborate with customers to scope out application requirements.
FABRICATION
REFURBISHMENTS As well as offering custom machinery, machine builders can renew older equipment too. A cost-effective method to extend the service life of existing assets, a refurbishment service allows you to rejuvenate a dependable machine with new controls, instrumentation and tooling –
KMT has extensive in-house fabrications facility and can produce custom machine frames and tooling
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The journey to bespoke machinery MACHINING & MACHINERY AN INTEGRATED APPROACH
DESIGN
Virtually any machine design is possible when working together with a turnkey service provider that has design engineers highly experienced in meeting the requirements of OEM production lines. Blueprints and CAD models are provided for sign-off in customer specified formats. This ensures that your process and performance requirements are met with an application specific machine design.
MAXIMISE YOUR PRODUCTIVITY WITH KMT
With design completed, a machine builder with an
INSTALLATION With your perfect machine built and tested, managing delivery and installation at your production facility is the next step. A complete in-house approach allows some machine builders to offer reduced lead times, with engineers familiar with a wider range of industry requirements providing turnkey installation services. This ensures a swift and straightforward machine installation, reducing downtime for your operations.
Virtually any machine design is possible, with design engineers highly experienced in meeting the requirements of OEM production lines
MAINTENANCE That is not the end of the story though. Some machine builders can also support the future reliability of your equipment with aroundthe-clock maintenance support services.
KMT experts can provide installation and maintenance services to ensure maximum uptime for production equipment
Learn more about the benefits of machine refurbishment here
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Sourcing your perfect machine needn’t be complex when you choose the right machine builder. KMT offers all of the aforementioned services under one roof, backed by decades of experience and a flexible, high capacity engineering capability.
Maintenance personnel can be made available to proactively service machines, troubleshoot any issues and ultimately ensure availability. This can even include stationing dedicated teams at your facility, allowing the fastest possible response, helping to improve manufacturing operations.
With a structured, in-house approach, KMT can provide a truly bespoke engineering service that delivers an optimal machine for your production process. With a proven track record in wide range of industries, including the automotive, rail and industrial sectors –KMT has the solutions and expertise ready to help you maximise your manufacturing productivity. For further information, please visit www.kmt.tools
greatly improving efficiency and reliability.
quicklyfabricationsin-housefacilitycanproducecustomequipmentframesandtooling.
For further information, please visit www.phoenixtm.com
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See what truly happens in the powder coating oven process MEASUREMENT & MONITORING ALLOY WHEEL COATING
Amazingly, from the optical profile even detail powder coating process transitions were detected. It is possible to see the powder coating transitions from virgin powder through the melt, flow, and final cure
PhoenixTM Optic System still video image of the video captured thru-process showing detail of the oven condition and wheel transfer.
Considerstages.combined temperature and optical profiling of your continuous paint cure process and open your eyes to the hidden mysteries of what happens inside that black box that is your paint cure oven.
Ever wondered what exactly happens to your product inside your paint oven during normal production? That is exactly what the PhoenixTM new Optic system for Paint Process monitoring allows you to do. The system can monitor the product temperature profile and simultaneously record video of your product travelling through the cure oven at temperature. The PhoenixTM VIS-64 Optic system was recently used to validate the operation of the Ri Wheel Systems Ltd alloy wheel refurbishment line installed at the Dick Lovett Group. To our knowledge, this is the first time that a combined optical and temperature profile of a powder coating line has been performed.
For more information: Contact Dr Steve Offley - Product Marketing Manager.
profile of either the oven temperature and or product temperature can be performed using the PTM1200 data logger.
The PhoenixTM Optic system allows thru-process paint defect detection using optical profiling. The high-resolution video camera can safely travel through the paint oven with an independent torch recording video footage of what the product sees. The system is just like your car ‘Dash Cam’ the only difference being that the journey is through a cure oven operating up to 200 °C. During the same run a temperature PHOENIX TM
Whether temperature or optical monitoring, PhoenixTM your finishing oven to find, fix and forget those coating cure problems!
PhoenixTM Ltd UK; tel: +44(0)1353223100; e-mail: Steve.Offley@phoenixtm.com;PhoenixTM VIS-64 Optic System used on the Ri Wheel Systems Ltd alloy wheel refurbishment line at the Dick Lovett Group.
From the optical profile run, video of the alloy wheels journey through the oven was obtained showing smooth unhindered travel. The excellent field of view allowed a comprehensive inspection of the inside of the oven and operation of the chain on edge conveyor system.
Innovation in Thru-Process Automotive Paint Monitoring Safe ATEX Certified Temperature Profiling New Optic Video Profiling System Intrinsically Safe • 20 channelsmeasurement • Paint & Powder coating • Includes Phoenix Factor cure index calculation During Production • Detect paint runs, drips and defects • Spot transport problems • Identify oven damage Phoenix Temperature Measurement T:01353223100 E:sales@phoenixtm.com www.phoenixtm.com
120 PECM Issue 58 VEGA officially open their new building MEASUREMENT & MONITORING
VEGA UNVEIL NEW UK HQ
Along with our exciting product portfolio, this high quality building is our vision and investment for the long term. VEGA For further information, please visit www.vega.com/uk, email info.uk@vega.com or call 01444 870055
Isabel Grieshaber VEGA CEO and Ray Tregale UK MD cutting the ribbon to declare the building open
Metior House is located in a beautiful area of East Sussex countryside, yet within easy range of Gatwick airport, the M25 and railway connections to London. For motorists there is plenty of parking and EV charging available on site. This award-winning, carbon-neutral building features ample working space to provide support and service for everyone. “We’re already busy hosting seminars and training courses for all types businesses, the feedback has been excellent, we’re looking forward to welcoming many more people here.” Ray concluded.
After a ‘slightly COVID delayed’ build and hand-over, it meant the official opening had to be slightly delayed too. Fortunately this also coincided with the 40th anniversary of the founding of VEGA UK, so a celebration was well overdue! On May the 25th 2022, guests from all over the UK, Ireland and Germany were welcomed to the new UK headquarters, with the event beginning with a welcome reception in the new training and demonstration areas. The building, named Metior House, was officially declared open and the ribbon cut by Isabel Grieshaber the CEO of VEGA Grieshaber KG and Ray Tregale the UK Managing AfterDirector.an enjoyable lunch and music in the new cafe, guests toured the building, sampling products, as well as learning about the varied industries that VEGA are engaged in. It was then followed by an evening gala dinner with music and entertainment.
Managing Director Ray Tregale said, “Along with our exciting product portfolio, this high quality building is our vision and investment for the long term. We have carefully designed a spacious office, service centre, flexible training and seminar facility for generations to come.” He added, “It demonstrates our ongoing commitment to support our colleagues, product users and engineers from all industries.”
Individually selectable: 256 colours Measurement in progress Sensor Processswitchingmalfunction We bring colour into view! Compact pressure sensors and switches with 360° custom-colour status display www.vega.com/vegabar cm15 Adjustment CompactadapterHygienicsmartphoneviasystemdesign C52 STAND NUMBER
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The transmittance rises and background signals can no longer be neglected at this Thewavelength.Impac® IN 6/78 pyrometer by Advanced Energy is specifically designed for non-contact temperature measurements on the thinnest of glass surfaces. Its special 7.8 μm wavelength enables users in dedicated glass applications to accurately and reliably measure glass sheets below 1 mm thickness (ultra-thin glass). As such, it sets new standards for stress-free sheet glass production on manufacturing lines.
Advanced Energy are presenting their solutions during glasstec in Dusseldorf at booth D31/hall 15. Infrared temperature measurement ensures improved accuracy for better control of the production process and lower stress to flat glass sheets.
The version IN 6/78-L is equipped with optics with a better field of view for the measurement of small objects. The high-speed version IN 6/78-H has a shorter exposure time of only 30 ms and is suited for fast measuring tasks.
Measuring the temperature of ultra-thin glass at less than 1 mm thickness is a difficult task. Products such as smart phones and tablets incorporate this type of high-quality glass requiring a low-defect rate. Moreover, the general tendency for displays is to use even thinner glass (< 1 mm) due to weight and energy reasons. But when using a 5 µm instrument for measuring such thin glass, the material is no longer opaque.
Overcoming Production Challenges of Ultra-Thin Glass www.advancedenergy.com | info@aei.com
MEASUREMENT & MONITORING Visilume present our tried and tested range of sight glass assemblies and spares, suitable for a wide variety of Availableapplications.processina range of materials, our sight glass and process levels.toprocessofvisuallyTypicallyforbesolutionsvisonwillsuretocateryourneeds.usedtoverifystagesaprocess,inspectmedia,andobserveliquid Visilume’s range of Sight Glasses sales@visilume.com | +44 (0) 1457 865700 www.visilume.com
The full digital core sensor design of the IN 6/78 pyrometer provides a wide temperature range with high accuracy. It is equipped with specially designed and coated high-end optics, which reduce the effects of ambient reflectance and guarantee the best possible accuracy.
01256 397 sales@nitonuk.co.uk860www.nitonuk.co.uk Maximise your scrap metal value. Non-destructive final quality assurance on finished goods. Goods inEnsure raw materials are to specification. Quality ControlCheck the right Alloy is in the right place. Niton XRF Analysers MARKET LEADING PORTABLE ANALYSIS
Manufacturer of metal powders uses high-temperature Tinytag data loggers for process control www.geminidataloggers.com
124 PECM Issue 58 When your products are used across diverse and critical industries, your standards for quality must be uncompromised. Makin Metal Powders – a UK manufacturer of copper and copper alloy powders – use reliable Tinytag data loggers to maintain their commitment to delivering the highest quality metal powders to their customers across the globe. To guarantee the high quality of their powders, maintain ISO 9001, ISO 140001, and ISO 45001 standards, and comply with European REACH regulations, Makin Metal Powders use Tinytag data loggers to measure temperatures during the production process and monitor ambient temperature and relative humidity in the Fourfactory.Tinytag Plus 2 TGP-4104 hightemperature data loggers are deployed in the laboratory for process monitoring. The data loggers, for use with high-temperature PT 100 probes, can monitor temperatures up to 600°C. With dustproof and waterproof (IP68) casing, the Tinytag Plus 2 range of data loggers is ideal for use in industrial processing. To measure ambient conditions in the factory, three Tinytag View 2 TV-4506 temperature and relative humidity data loggers are used.
For
»
»
» voltage » current • Rugged and compact • Easy to use • Dust, splash or waterproof • Data downloaded to PC • AccompanyingCost-effective
access, Tinytag Radio and LAN loggers gather data automatically for viewing on a PC, across a LAN, or remotely across the internet. Data loggers for indoor, outdoor and industrial/process applications Gemini Data Loggers (UK) Ltd Scientific House, Terminus Road, Chichester, West Sussex, PO19 8UJ, England Telephone: +44 (0)1243 813000 email: www.tinytag.infowww.geminidataloggers.cominfo@tinytag.info ManufacturedintheUK Tinytag Data Loggers: Robust MonitoringEnvironmentalSolutions Automatic data collection Bundles – 3 loggers/receiver/ software from £1000 +VAT Radio and LAN Indoor temperature & RH From £69 +VAT Tinytag Ultra 2 Non-invasive single & three phase power monitoring Full kit £995 +VAT Energy Logger Ruggedtemperature/RHoutdoor/industriallogger From £95 +VAT Tinytag Plus 2 MEASUREMENT & MONITORING
temperature »
»
The data loggers have digital displays, making them useful for spot-checking temperatures as well as recording data for the long-term, and feature temperature and relative humidity probes with coated RH Tinytagsensors.data loggers are a reliable choice for process and quality control in harsh manufacturing environments. With a variety of features such as waterproof (IP68) casing and options for extreme-temperature probes, along with easy-to-use data logging software, the Tinytag range offers robust monitoring solutions for manufacturers and quality executives. humidity power usage co2 count probes are available for monitoring extremes of temperature, and for awkward to reach areas such as pipework. sites requiring remote data
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DATASHEET - BOTTOM UP GIS 640I G7 DS ENGLISH DATASHEET - BOTTOM UP GIS 450I G7 DS ENGLISH The new Bottom Up Glass Inspection System for glass tempering plants - Temperature monitoring and quality control www.optris-global target.On fixedandaffordableOur andlongwaveinstalled camerasIRshortwave outputsanalog/digitalwith industrialforidealare applications.R&Dand Pyrometers.Cameras.IR Software.Accessories. temperaturemeasureWe fromnon-contact °C.+3000to°C–50 Visit: www.optris.global when temperature matters MEASUREMENT & MONITORING
The new Bottom Up GIS 640i G7 and GIS 450i G7 are complete inspection and monitoring systems dedicated for glass tempering processes. With two PI G7 imagers measuring the temperature from underneath on the always non-coated high emissivity side of the glass it is independent of any Low-E coatings.
The innovative digitally controlled lens protection system (DCLP) makes air purging needless and, in combination with the ultra-fast CTlaser 4ML with 90 µs exposure time, it acts as a reliable safeguard for both imager optics in case of glass breakage. Optris supplies the Bottom Up Glass Inspection System in two versions: the High resolution GIS 640i G7 and the High performance GIS 450i G7. Both systems are pre-assembled and pre-wired for easy installation on glass tempering lines. In addition to the infrared cameras, pyrometer and the shutter systems, the delivery also includes a compact control cabinet with all electronic and control components as well as all necessary cables in 10m length. Especially the user-friendly scan line adjustment in the software is a huge advantage compared to the old-fashioned mechanical adjustment of bulky and heavy line scanners on top of a furnace. Even more advanced, the user can run the automatic line adjustment (ALA) – an algorithm which optimizes the scan line position for a best fit between two rollers. With this feature even small position changes of the imagers are corrected automatically. For more information please download our datasheets below.
PORTABLE, POWERFUL Portability has always been a requirement for load bank technicians. Being able to easily transport the equipment to the test site without complex logistics is a nonnegotiable, but it can be complex since test locations can be challenging to reach, like the roof of a city centre building. While load bank portability is a clearly advantageous trait, portability in the past come has always at the expense of load capacity. Taking the example of testing a generator on the roof of a building, this has traditionally left technicians with two options — use a crane to position a higher capacity load bank or install temporary cabling over the long distances needed to reach a convenient place for the load bank. Neither of these options are CRESSALL particularly simple, requiring advanced logistics and preparation.
PORTABLE, SIMPLE, DELIVERED
126 PECM Issue 58 Load bank technology to meet today’s expectations MEASUREMENT & MONITORING
However, portable load bank capacities are increasing, as are end-user expectations. Compact portable designs with higher load capacity allow technicians to easily keep a load bank in the back of the van for use as required without added complexity. With higher capacity in a compact size, technicians are able to use portable load banks for a greater range of applications, taking the headache out of vital generator testing for organisations and technicians alike.
FUTUREPROOFED DESIGN Gone are the days where load banks have to resemble an outdated piece of kit with an aged design and user experience. Moving forward, there needs to be a greater focus on improving their usability to bring load bank technology in line with other products technicians use. It can be something as simple as providing a digital user interface. Load banks with a digital control system are quicker to set up, making the testing process simpler for technicians. They don’t just allow users to select the power level, but also configure instant notifications if any issues or faults Powerarise.
As an essential piece of testing kit, load banks play a crucial role in ensuring safe, reliable power across many industries. While the market is well established with many applications remaining the same for years, changing demands and capabilities suggest there’s still room for growth in the sector. Here, Andrew Keith, division director of load bank manufacturer Power Prove, shares his insight into the future of load banks. A greater focus on sustainability, an increase in digitalisation and a growing global population means that demand for electricity is exploding exponentially. In 2021, global electricity demand grew by almost six per cent, according to the International Energy Agency, and it’s showing no signs of slowing down. As a result, almost every organisation is increasing its reliance on a secure, constant power supply to keep operations flowing as expected. Load bank applications are, in general, well defined, whether it’s testing a diesel generator that acts as a standby power supply, verifying a battery’s condition and confirming whether it needs replacing or acting as a ballast load to keep equipment at optimum operational performance. So, if applications remain the same, how are load bank expectations changing?
Prove’s DIGILOAD control system uses a small computer to record and store accurate test data for easy access as and when required. It’s the most powerful and flexible solution on the market, and is controllable via a local touch screen on the load bank itself, a rugged remote control or entirely remotely through an Ethernet connection. There is even the option of cloud Modernisingconnectivity.traditional equipment with digital solutions enhances their capability
Constant innovations in portability and usability will ensure the market continues to meet end user demands and adapt to new and expanding applications as they Powerarise.
For these increasing DC applications
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While load banks and their applications are fairly set in stone, it doesn’t mean that the technology needs to stagnate.
Despite the seeming stability of load banks and their applications, the increasing diversity of electricity generation and storage means that although the core function of a load bank is not new, the number of instances requiring a load bank is ever increasing.
Power Prove’s standard load banks comprise of an AC and DC range to suit various applications within a faster delivery timeframe. The latest innovation in AC load banks — the AC100-CPT — is compact and lightweight with 100 kilowatts (kW) of load capacity. At just 31 kilograms (kg), the AC100-CPT offers exceptional capacity to weight ratio, making it ideal for high-capacity generator testing in hard-to-reach areas. The included transport case means service vans can easily be equipped with one of these units to get load banks to sites without pulling a trailer and even without using much of the valuable cargo It’sspace.not just diesel generator testing and maintenance that requires load banks, but there’s actually also an increasing number of DC applications, in part thanks to the electrification of the automotive market. For example, automotive DC For further information, please visit www.cressall.com load bank applications include testing the performance of EV charging points before installation, and also to ensure safe battery discharge when EV batteries reach their end of life.
ON TIME DELIVERY
While for some complex applications a custom load bank solution designed specifically for its application is necessary, in many cases an off-the-shelf solution will be more than fit for purpose, especially for those that need a product to be delivered quickly.
Power Prove’s DC600-PRO compact load bank provides 30 kW of capacity and precise control from 0.6A to 600A. Available with or without DIGILOAD, each of these off-the-shelf models offer advanced load bank capabilities in a much smaller delivery timeframe.
Gone are the days where load banks have to resemble an outdated piece of kit with an aged design and user experience. and offers greater usability, bringing load banks in line with other electrical equipment. In addition, digital integration provides the basic infrastructure required to add additional capabilities in the future, as they be developed.
Prove is the load bank division of Cressall Resistors. Offering an enhanced standard range in addition to bespoke products Power Prove offers its load bank customers solutions for all requirements. To discuss an application with a member of the team, please get in touch.
128 PECM Issue 58 The best Lubrication Management Software dedicated to the 5 "Rights" of Lubrication! info@lubeapp.com 01908 229641 Schedule all lubrication points including frequency, lubricant type and quantity Assign detailed lubrication and inspection task per point. Attach key documents like MSDS and COSHH Assign images to tasks and assets Raise and email "on the spot" action notes View due and overdue tasks Insert oil analysis, vibration and ultrasound readings Manage KPI's and produce reports, specific to precision lubrication Works on ALL mobile devices and computers! https://www.cbmpartners.com/lubeapp/ MEASUREMENT & MONITORING LASERXXL-BOXMARKING The most competitive solution for marking large workpieces. SIC MARKING LIMITED Unit B1, Harris Road, Wedgnock Industrial Estate CV34 5JU, Warwick - England 0044 (0) 1926 salesuk@sic-marking.coom830372 sic-marking.co.uk
Available in 3 basic sizes at a very competitive price, the XXL-BOX perfectly complements SIC MARKING’s laser workstation wide range of products, which makes it possible to meet all customer requirements in terms of cabinet size.
MEASUREMENT & MONITORING THE XXL-BOX
SIC Marking UK now have Record working dimensions with the new XXL-Box laser marking enclosure SIC MARKING
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The strength of this new product also lies in its ability to adapt perfectly to differentrequirements.customer already active: Automotive, Aeronautics, Industrial Vehicles, Hydraulics, Oil & Gas…
Requested by a large number of customers, the new XXL-Box Laser Marking Station has met a great success with ETIs and large companies manufacturing large parts or sub-assemblies such as shafts, valve or pump bodies, crankcase, exhaust components but also bodywork subassemblies. It is not surprising to find it in the sectors in which SIC MARKING is
As its name indicates, the new XXL-BOX station offers record working dimensions (up to 520 mm high) as well as great modularity thanks to its 3 standard models (800, 1200 and 1600 mm wide) and its numerous accessories. The strength of this new product also lies in its ability to adapt perfectly to different customer requirements, illustrating SIC MARKING’s extensive know-how in the realisation of tailor-made solutions: “The XXL-BOX is ideally suited for the classic use of its large working volume, but also enables the project manager at SIC MARKING to offer tailor-made solutions for more complex large-volume marking applications. As Project Manager, Nicolas E. highlights the flexibility of this new product through a large number of accessories. “Automatic three-dimensional axis, automatic loading system, loading drawer or turntable are just a few examples of the applications proposed by our technical teams to meet our customers’ needs”.
As a result, the international French group had the opportunity to prove all the qualities of its new product by taking up the challenge offered by ZF, a major German automotive supplier. The company wanted to mark a Datamatrix code on gearbox prototypes. The solution provided was an XXL-BOX laser marking station, with a 5-axis laser that made it possible to achieve a marking window of 900 x 500 x 500 mm. The project was the result of a technical For further information, please visit www.sic-marking.co.uk and commercial cooperation between the headquarters and SIC MARKING GMBH (the group’s German subsidiary) and highlighted the great adaptability of this new product to customised requests.
“After the huge success of the L-BOX and XL-BOX, our compact marking stations, we have been asked on numerous occasions to offer a larger workspace in order to be able to mark large parts. “These are the words of Eric B. Marketing and Sales Director at SIC MARKING, world leader in industrial traceability, to justify the launch of the new XXL-BOX Laser Marking Station.
Contact us for a FREE* trial *subject to qualification
As a space saving solution FOAMplus®, polyurethane foam packaging is ‘on demand’ and mixes two components together which then expands up to 200 times its liquid volume negating the necessity for large storage areas required for pre-fabricated packaging.
There are two dispensing methods available for the insitu protective packaging solution. Either FOAMplus® Hand Packer, a manually operated system, with a fully electronic microprocessor control to maintain consistent quality that delivers the foam direct into polythene lined carton via a foam dispensing gun.
FOAMplus®
range is a perfect solution for companies that manufacture or ship products that require this highest degree of protection eliminating transit and handling damage.
www.storopack.co.uk
The benefits for customers are numerous. As well as an ideal solution for protecting awkward and valuable products, customers with product design changes and new product line additions are able to quickly adapt the packaging without the need to carry a large range of bespoke cartons or fabricated packaging.
Usually a void fill packaging medium will suffice. However when the product is more sensitive to shock and vibration, such as engineering, electronics, aeronautical, and many other expensive products then more consideration has to be given to using the right type of in-the-box protective Storopack’spackaging.FOAMplus®
Your products deserve the best protection. Expanding polyurethane foam pads mould around any product shape within seconds. Exceptional protection for fragile or awkwardly shaped products.
Alternatively the Bag Packer² Foam-in-Bag dispensing system is fast, easy to use, efficient and economical. The machine can produce up to 23 foam-filled bags per minute at the touch of a button. Polyol B 5504R, foam B component is made from 30 percent recycled polyurethane. www.storopack.co.uk solution from Storopack
T: +44(0)114 249 2004 E: packaging.uk@storopack.com
The success of FOAMplus® polyurethane foam is based upon its huge versatility as a packaging medium. The foam can either be dispensed directly into the carton where the expanding foam will mould itself to the contours of the product shape or can be made into pre-moulded cushions to enhance presentation. The product will satisfy the most rigorous cushioning demands for high value, fragile and awkward shaped products. The light weight foam packaging also ensures that shipping costs are kept to a minimum whilst providing customers with total product protection.
As a leading global protective packaging supplier Storopack recognizes the importance of ensuring goods are protected during transit and arrive in perfect condition. Damaged goods not only incur costs for replacement orders but also affect businesses’ reputations. So while costs need to be kept to a minimum it is vital to choose the correct protective packaging type.
FOAMplus® perfect protective packaging
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PACKAGING
SUPERIOR INDUSTRIAL PACKAGING PROTECTION PAPERplus® - Paper pads provide maximum performance, high density, and strength. Ideal in-the-box protection for heavy products. 100% recycled content and 100% recyclable
132 PECM Issue 58 Labtex is a specialist laboratory and process chemistry equipment solutions provider. We are a dynamic team of professionals with expertise in research and process development across a wide range of industries and disciplines. We specialise in glass batch reactors, Huber thermoregulators, IKA stirrers and rotary evaporators, Vacuubrand vacuum systems, Asecos storage cabinets for flammable and other hazardous products and fluoroplastic PTFE labware by Bola and Cowie. Labtex also specialises in Juchheim high-pressure reactors, SICCO desiccators, Adam analytical and precision balance equipment, CAT Scientific overhead and magnetic stirrers and automation for the laboratory by Hitec Zang. We also offer a wide range of general laboratory equipment which includes balances, heating mantles, ovens, refrigerators and desiccators, as well as standard laboratory glassware and consumables. Labtex manufactures a Laboratory Scale Spray Dryer, for the production of free-flowing powders, and Buchner rings which aid safe and efficient vacuum filtration. Labtex design and supply stainless steel fabrications for the process industries. Our work ranges from simple fabrications and
The Laboratory Equipment Experts www.labtex.co.uk machining to high specification bespoke projects for the pharmaceutical, food processing, water, paper and chemical industries. Working in conjunction with skilled fabricators and finishers, Labtex ensures that work is completed to the highest standard. With over 30 years’ experience in the scientific and laboratory equipment supplies industry, Labtex can provide a complete maintenance and technical support service that is second to Ournone.qualified and professional support personnel and service engineers will provide you with a fast, efficient response to your technical queries, ‘return-to-base’ repairs or on-site maintenance and servicing needs. scale-up equipment, sourced from European and US manufacturers, is amongst the highest quality available.
UK’s
Labtex
THINK YOU KNOW LABTEX? THINK AGAIN. ChemicalDefenceAutomotivePharmaceuticalBio-manufacturingAerospacemanufacturing • Filtration • Fluid transfer • Process automation • Reaction vessel systems • Vacuum pumps and networks • Temperature Control -125oC to +425oC 01484 600 200 info@labtex.co.uk labtex.co.uk For innovative process and control equipment, contact Labtex! The UK’s Laboratory Equipment Experts PROCESS TECHNOLOGIES
New SEPURA™ even easier www.sepura-technologies.com own laboratories. The SILEXA material has major environmental benefits, achieving outlet quality discharges as low as 5ppm. With SEPURA’s comprehensive range of oil/ water separator units and third party service kits covering low, medium and high capacity requirements for multiple industries, the app is the perfect way to find the ideal product for each specific use and send enquiries direct to the distributor. download the app Go to your App Store and search “Sepura Technologies”. To place an order or for further information on SEPURA’s unique range of filtration products Europe Ltd., t: 01978 855995 e: sales@mfeuk.co.uk or visit our website.
Global filtration specialist Bowman Stor, has announced the launch of a new SEPURA Technologies app for its extensive oil/water separator range. With a growing number of customers wanting genuine SEPURA™-branded units, the UKbased company has developed a unique mobile application. The new app allows users to access a handy OEM Comparison Tool to find the most suitable product for their needs - all by simply searching for their current Availablemanufacturer.onboth Android and Apple platforms, the application also includes an easy-to-use oil/water calculator which helps establish the right size of filtration unit for the customer’s compressor system.
We have developed a mobile App that will make it easy to identify the right SEPURA™ product to fit your current oil/water filtration system. Not only that, we have also built in a calculator so you will know straight away which product from our comprehensive range is the correct one for you. Our unique SILEXA™ filtration media is made from recycled materials and is more effective than any other filtration media currently available. Many users are now switching to our products over their existing OEM suppliers to meet their environmental commitments. the code to go to 132x180L.qxp
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app makes product selection
Multicontact:Factor
the download page Sepura App Advert
Bowman Stor’s Managing Director, Richard Potts said: “The free SEPURA™ app makes life even easier for distributors, resellers and endusers in every industry. We believe this is the first app of its kind in the filtration industry and users can now source the best separator products for their needs from any location.”
Get the free App Make life easier t: +44 (0)1543 379212 e: sales@sepura-technologies.comSEPURA™ispartoftheBowmanGroupwww.sepura-technologies.com
Only genuine SEPURA-branded products contain the groundbreaking SILEXA™ media - a revolutionary patented media developed through years of research in Bowman Stor’s
A single demonstration line running on the Omron stand (B34) at this year’s PPMA Total Show will reveal how a dynamic manufacturing operation – in this case filling – can see dramatic efficiency and uptime improvements from the deployment of AI in at least two areas: intelligent machine control; and fault detection and remediation.
134 PECM Issue 58 UK debut of bottling line demonstrates benefits of smart technology at PPMA Total 2022
Stand B34, PPMA Total Show, Birmingham’s NEC (27-29 September)
AR FOR TROUBLESHOOTING
“The first step is to work in partnership with the customer to establish what data is being extracted from the line, cut out the ‘noise’ and focus on actionable data,” says Omron’s UK Marketing Manager Stuart Coulton.
During the many lockdowns and other restrictions of the past two and a half years, suppliers and users of equipment
PPMA TOTAL SHOW PREVIEW
This live data-at-the-edge, combined with the controller’s adaptive intelligence, allows the system to flag up any anomalies. Depending on operational priorities, these could relate – for example - to fill level, visual defects or mechanical properties such as machine torque. Any deviation outside a defined window can be preset to trigger a visual alert, alarm or even – in the case of safety-critical variables – line shutdown.
With filling handled by an i4 SCARA robot, the small bottling line will demonstrate how this technology can deliver real-time trend analysis and alerts on the fly
DYNAMIC MANUFACTURING
OMRON
AI AT THE EDGE
Too many operations gather large amounts of often unusable data, which is stored in the cloud at plant level, and requires subsequent analysis before it can be acted upon. The first of Omron’s two areas of digital intelligence is focused at machinelevel, through its Sysmac controller with edge-based AI. With filling handled by an i4 SCARA robot, the small bottling line will demonstrate how this technology can deliver real-time trend analysis and alerts on the fly.
Many businesses will also be conscious of the carbon footprint savings, as well as time efficiency, resulting from this use of technology. have often had to resort to remote digital troubleshooting. In the second area of applied AI to be demonstrated in Birmingham, Omron will show how it has recognised the strengths of this approach, and formalised them within an Advanced Services offering based on the use of augmented reality (AR).
Many businesses will also be conscious of the carbon footprint savings, as well as time efficiency, resulting from this use of Thetechnology.”bottling line, debuting in the UK on the stand will offer visitors the chance to see Omron’s Advanced Services in action. For further information, please visit www.industrial.omron.co.uk/en/home
“Using AR glasses, in-house engineers can work with a remote expert to correct any machine malfunction they cannot diagnose or remedy themselves,” says Coulton.
“Downtime – and especially unplanned downtime – has always been a bugbear for manufacturers. Omron’s solution helps to dramatically minimise that impact.
136 PECM Issue 58 PROCESS TECHNOLOGIES Providing America’s best industrial renewable energy and green computing hardware solutions Industrial & Telecom Carrier Grade Servers 48V DC /110V DC Battery powered Datacenter and Telecom Carrier Grade NAS - servers for industrial operations GREEN providerRenewableCOMPUTING,EnergyComputing Industry’s Best provider of Renewable Energy and Green Computing high quality hardware for fully application optimized server, storage, embedded/IoT, and workstation solutions for Enterprise, Utility Industry, Government and any Industrial operation. 5G, IoT, Telecom Edge Computing, Industrial Grade Leading IT innovator Providing America’s Best Industrial Renewable Energy and Green Computing Hardware solutions for a better planet! Leading IT innovator Providing America’s Best Industrial Renewable Energy and Green Computing Hardware solutions for a better planet! www.cwst.co.uk | eurosales@cwst.com | 01635 279621 Surface Technologies CWST have developed a Post Additive Manufacturing process to: l Improve surface finish and surface characterisation l Improve component cleanliness l Remove support structures l Remove sintered surface l Surface compression and densification l Management of residual stresses l Improve fatigue life Case Study HTU for Cyclic Pressure Testing Application Case Study Application Specifications HTU E22488 Cat Pumps Pump Model: 5CP41110CSS Pressure: 200 bar Flow: 6.8 l/min Fluid: Water Temperature: Ambient Drive: 3 kW 230V 50Hz Single Phase CAT PUMPS (U.K.) LTD. 1 FLEET BUSINESS PARK, SANDY LANE, CHURCH CROOKHAM FLEET, HAMPSHIRE For more information on HTU, call us on 01252 622031 or visit www.catpumps.co.uk/engineered-packages/htu.asp
Our customer advised: “ Cat Pumps provided excellent support in selecting the pump and for my application while also being compatible with the available
The Department of Civil and Structural Engineering at The University and reservoir unit that was able to deliver the pressure and flowrate After a short search online, they discovered through the Cat Pumps was the only suitable solution for their cyclic pressure testing application. Our customer explains the application: “ The HTU will form part of a system which will be used for fatigue of water distribution pipes. Specifically, the HTU will supply water pressure to a separate system of valves. These valves will alternate water pressure in the pipe specimen between the HTU supplied and near-atmospheric pressure. This system is designed to have a maximum operating pressure of 20 MPa and a loading frequency of 3 Hz. The test unit would effectively be operating as a constant pressure supply.
The HTU from Cat Pumps is a robust compact mobile high-pressure high-pressure pump and motor/gearbox assembly. An inbuilt 50 turn feeds a high-pressure distribution manifold, which incorporates gauge. The HTU has an inbuilt pressure relief valve that will prevent An incorporated pressure release valve allows the pressurised water pressure test has been completed. The HTU benefits from corrosion makes it practical in most settings. It is highly reliable and low energy from having an easy to service pump, which is backed by availability service information, helping to minimise system down time.
The Department of Civil and Structural Engineering at The University of Sheffield were looking for a complete pump, motor, and reservoir unit that was able to deliver the pressure and flowrate required for their cyclic pressure testing experiment. After a short search online, they discovered through the Cat Pumps (U.K.) website that the Cat Pumps Hydrostatic Test Unit (HTU) was the only suitable solution for their cyclic pressure testing application. Our customer explains the application: “The HTU will form part of a system which will be used for fatigue testing of water distribution pipes. Specifically, the HTU will supply water at a set pressure to a separate system of valves. These valves will alternate Pressure
the water pressure in the pipe specimen between the HTU supplied pressure and near-atmospheric pressure. This system is designed to have a maximum operating pressure of 20 MPa and a loading frequency of 3 Hz. The hydrostatic test unit would effectively be operating as a constant pressure supply.”
www.catpumps.co.uk
The HTU from Cat Pumps is a robust compact mobile highpressure system utilising the highly reliable and long-lived Cat Pumps high-pressure pump and motor/ gearbox assembly. An inbuilt 50 litre water supply tank feeds the high-pressure pump, which in turn feeds a high-pressure distribution manifold, which incorporates a pressure regulator and an easy-toread calibrated pressure gauge. The HTU has an inbuilt pressure relief valve that will prevent the unit from achieving pressures exceeding the system design. An incorporated pressure release valve allows the pressurised water to be released back to the supply tank after a hydrostatic pressure test has been completed. The HTU benefits from corrosion resistant wetted components and hoses. Its low noise operation makes it practical in most settings. It is highly reliable and low energy consuming. A great feature for the HTU is that it benefits from having an easy to service pump, which is backed by availability of replacement parts and oil, as well as relevant technical service information, helping to minimise system down Ourtime.customer advised: “Cat Pumps provided excellent support in selecting the pump and motor combination that provided the performance needed for my application while also being compatible with the available power supply.” FLEET, HAMPSHIRE GU52 8BF, ENGLAND P: +44 (0)1252 622031 • F: +44 (0)1252 626655 • sales@catpumps.co.uk www.catpumps.co.uk For more information on HTU, call us on 01252 622031 or visit www.catpumps.co.uk/engineered-packages/htu.asp
Testing Application
HTU for Cyclic
Case Study Application Specifications HTU E22488 Cat Pumps Pump Model: 5CP41110CSS Pressure: 200 bar Flow: 6.8 l/min Fluid: Water Temperature: Ambient Drive: 3 kW 230V 50Hz Single Phase 22165 PN 99APPUK017 Rev A 2/22 CAT PUMPS (U.K.) LTD. 1 FLEET BUSINESS PARK, SANDY LANE, CHURCH CROOKHAM,
from having an easy to service pump, which is backed by availability of replacement parts and oil, as well as relevant technical service information, helping to minimise system down time. Our customer advised: “ Cat Pumps provided excellent support in selecting the pump and motor combination that provided the performance needed for my application while also being compatible with the available power supply.” Application GU52 8BF, ENGLAND www.catpumps.co.uk/engineered-packages/htu.asp
University of Sheffield were looking for a complete pump, motor, flowrate required for their cyclic pressure testing experiment. Pumps (U.K.) website that the Cat Pumps Hydrostatic Test Unit (HTU) application. fatigue alternatewatertestingatasetthepressuremaximumhydrostaticsupply. ” high-pressure system utilising the highly reliable and long-lived Cat Pumps litre water supply tank feeds the high-pressure pump, which in incorporates a pressure regulator and an easy-to-read calibrated pressure prevent the unit from achieving pressures exceeding the system design. water to be released back to the supply tank after a hydrostatic corrosion resistant wetted components and hoses. Its low noise operation energy consuming. A great feature for the HTU is that it benefits availability of replacement parts and oil, as well as relevant technical and motor combination that provided the performance needed available power supply. System Pressure regulator with variable pressure setting Pump Pressure vent line 3 position direction control valve, switching between high pressure and pressureatmospherictoproduct 5 Hz cyclic pressure in pipe Water reservoir at atmospheric pressure Test
1tovolumepipe,4litres High-Performance Pressure Testing Cat Pumps – Protecting Your Pumping Systems UK: +44 01252 622031 | sales@catpumps.co.uk | www.catpumps.co.uk ©2022 Cat Pumps (U.K.) Ltd. All Rights Reserved. 22116 5/22 The HTU from Cat Pumps is a compact mobile high-pressure system utilising the highly-reliable and long-lived Cat Pumps high-pressure plunger pump. Typical Features: • Cat Pumps high-pressure plunger pump • Pressures ranges up to 689 bar • Choice of three-phase or single-phase motor • Pressure regulating valve • Pressure relief valve • Calibrated pressure gauge • Pressure release valve • 25 or 50 litre plastic water tank Benefits: • Highly reliable, low energy consuming, easy to service pump • Corrosion resistant wetted components and hoses • Low noise operation • Mobile and compact design • Robust frame design • Sturdy wheels Model shown is for illustrative purposes only. Actual unit may vary significantly depending on customer specification. PUMPS
Issue 58 PECM 137
” Pump
FLOW SECONDOPTIMIZATIONTONONE
or
Selwood and Borger create new pump partnership
•
www.boerger.com
• East Wing •
BLUELINE
rotors in combination with the
As it continues to invest record amounts in its fleet, Selwood, the UK leader in pump rental solutions, has agreed a new partnership with TheBorger.arrangement commences with Selwood’s purchase of 15 custom-designed, positive displacement process-critical pumps to complement its existing stock of 5,000 pumps for rental; primarily in water and wastewater applications. Selwood and Borger have worked together for several years on a number of key sites, with this first official order being for Borger to provide its proven BLUEline Maintenance-InPlace pumps in three sizes; from 7.5kW up to 30kW; protected in stackable crash-frames.
www.newblueline.com – TO LAST Börger UK Limited Watling St. Gailey +44 1902 798977 uk@boerger.com www.boerger.com
MADE
• Staffordshire •
THE NEW NOVA ROTARY LOBE PUMP
pump chamber ensure perfectly smooth running at pressures of up to 12
220318 ANZ UK NOVA 180 x132 mm_RZ.indd 1 18.03.2022 08:02:17 PUMPS
David Brown, Managing Director of Borger UK, added: “Our companies work very well together, with a similar ethos. We look forward to strengthening what is already a very strong Thecollaboration”.15newBorger pumps (five of each size), have been designed and supplied to WIMES specification. Fitted with dry run, discharge pressure and suction monitoring, they are all compatible with Selwood Pumps’ in-house designed telemetry site monitoring system, SelWatch.
NOVABLUEline EXCELLENCE
the
•
Mark Bebbington, Group Technical Solutions Director at Selwood, said: “As the UK’s leader in pump rental solutions and pump manufacture, we are committed to continual investment in our fleet. Over the years, we’ve seen how Borger’s macerators and rotary lobe pumps can complement our own stock; supporting our reputation for providing customers with exceptional products and service. Borger’s reliability, easy servicing and backup we receive from their teams are also important factors”.
“This new agreement support’s Selwood’s ability to provide the best possible solutions for our customers, including major water authorities across the UK”.
achieves unrivaled volumetric efficiencies. Made for one another – the newly developed
The BLUEline Nova sets new standards in pump technology. With completely without casing protection – BLUEline Nova DIUS flow-optimized bar.
138 PECM Issue 58
Issue 58 PECM 139 Find us on stand 19-627 in Measurementthe&InspectionZoneatMACH2022 SOFTWARE & SYSTEMS DIN11864 and 11853 unions were developed to meet the exacting needs of the food, chemical and pharmaceutical industries. This range of unions has been developed from the three most common systems used in the hygienic and sanitary industries; namely the “Aseptic” screwed union to DIN11864-1; the “Aseptic” flange union to DIN11864-2 and the “Aseptic” clamp union to AvailableDIN11864-3.with optional lengths to suit both orbital and manual welding, these unions have been designed to match tube and pipe specifications to DIN11866 Table A (DIN11850); DIN11866 Table B (ISO 1127) & DIN11866 Table C (ASME BPE). Size range: 10mm to 150mm and 1” to 4” Specials are available up to 304mm Materials: 316L SS 1.4404 and 1.4435 Specials available in Duplex and Alloy 22 DIN11864 and DIN 11853 WeldingUnionsAsepticforOrbital www.alchemprocess.co.uk | 01269 843800
Quotations: Quote ( including price breaks)& Drawings & Pricing : v12 can attach drawings to the Quote
Our highly skilled team has 20 years of experience resolving our customers’ Assembly, Manufacturing Control and ERP requirements, their Stock Control and Warehouse Management needs using our advanced, effective and efficient software Sapmansolution.
SoP : The Sales Order Processing gets underway MAKE IT Stock : Stock Enquiry : Check material Needs : Make to Order or Ex Stock? If not it may generate a Purchase Order for more Stock If the Sale item is Make To Order (MTO) then the Works Order Processing routine kicks in v12 is suitable for Batch Manufacturing, Make to Stock, make to Order, Kanban & service works Stock values from v12 update Sage50 Nominal Ledger PoP Purchase Order Raised Purchase Invoice received & Sage 50 updated for Nominal Codes, Purchase Ledger and VAT WoP The confirmed order has to be manufactured & v12 produces the works order BOM V12 produces the BoM : tree-view with collapsible/expandable nodes
At its core Sapman v12 is a sophisticated Manufacturing, Warehousing and Stock Control solution. This modular product provides extensive facilities for Stock Control, Sales and Purchase Order Processing, Warehouse Management, Bill of Materials, Works Order Processing, Engineering Control, MRP and CRP. With the Microsoft SQL database engine at its core this product provides a leading edge business management solution.
SAPMAN V12 AND SAGE 50 IT ALL STARTS WITH A SALES ENQUIRY!
v12 fully integrates with Sage’s Accounting solutions: Sage 50 and Sage 200. It also provides an upgrade path from Sage 100. Sapman v12 is highly customisable to operate with virtually any business model. With successful installations in a huge range of industry types from manufacturers of medical products to disposable BBQs our customers rely on Sapman v12 to run their Sponsoredbusinesses.development of specific functionality is possible where customers require some modification to allow the software to exactly map their business’s operational model.
140 PECM Issue 58
For more information on Sapman v12 please visit our website at Sapmanv12.co.uk. Email us on info@sapmanv12.co.uk or please telephone us on: 0333 456 12 12.
“We really like the Shop Floor Data Capture system which enables us to see the current status of any Works Order live and Alanonscreen.”Saitch,Managing Director, Lada Engineering Services Ltd “V12 offers us greater productivity, Director,Miketraceabilityteampackagebespokebacktransformation“V12LakelandColininfinitelymakesSagetheinterconnectivitythirdcommunicationsimprovedwithpartiesandthebetweenvariousmenusandourAccountingsoftwareoperatingourcompanyeasier.”Mallard,FinanceDirector,LaboratoriesLimitedwasacompleteforourbusinessin2014,withtheaddedserviceandrepairdesignedbytheSMSthecustomerinputandbecameseamless.”Perkins,ManagingEncodersUKLtd
WHAT THEY SAY
SFDC Shop Floor Data Capture : using barcodes v12 manages the job though the shop floor WiP With Shop Floor Data Capture SFDC v12 knows : What Material/Subcomponents have been used, Who has worked on the job and on what machine - Get Material, Labour & Machine Variances & produce management reportsEvery stock issue is linked to an original GRN - ensuring full Serial Number and Batch Traceability Stock Finished item is booked into Stock v12 knows where it is; it covers multiple sock locations and stock with Sub Contractors Stock values per client defined categories can be up dated to Sage50 Nominal at client defined times SEND IT Stock Stock records updated, Despatch note raised; Certificates of conformity produced Sales Invoice raised & Sage 50 updated for Nominal Codes, Sales Ledger & VAT
SELL IT
SAPMAN V12 PLEASE CONTACT US FOR A DEMO - ON SITE OR REMOTE VIA TEAMS ETC. OR VISIT US A SOUTHERN MANUFACTURING SHOW, FARNBOROUGH: 7 - 9 FEB, 2023 Problem Sage announce both Sage50 Manufacturing and Sage200 Manufacturing are End Of Life Solution Sapmanv12 More Features – Less Cost – Sage Developer Fully Supported – Continuous DevelopmentSTOPSapmanv12.co.ukPRESS
One of the great advantages of Sapman v12 for Sage users is that users can benefit from multi depot stock and full Serial Number and Batch Traceability without the need to upgrade their accounting engine from Sage50 to Sage200. This is an additional cost saving benefit We can demo the software remotely via Team Viewer or organise a visit to your premises or you can visit our Bristol Demo Suite: call us on 0333 456 12 12 to have a chat.
Issue 58 PECM 141 If you make stuff we’ll help you make it If you have a warehouse we’ll help you manage it If you hold stock we’ll help you control it
SOFTWARE & SYSTEMS
COMPREHENSIVE ERP SYSTEM
A key market for us is Sage users. Sapphire Manufacturing Systems Ltd. The developer of Sapman v12 has been an Authorised Sage Developer for over 20 years. So most of our users run on Sage50 and Sage200, and we still have some clients on Sage Line 100 yet to upgrade.
looking for a rapid Return On Investment – this was a major obstacle for many businesses : together with the desire to spend their CapEx budgets on modern machinery and increased manufacturing capacity rather than software!
Buying an ERP system used to be a major capital expense, potentially running to tens of thousands of pounds for an up and running system. The cost of the software purchase and associated consultancy made it a hugely considered financial Foroutlay.manufacturers
For companies that want the software “out of the tin” - and do not require any bespoke programming – a system install and set-up, including training and data conversion would be around £2,950. Our licencing is £95-£20 per month (depending on user numbers) with no minimum contract obligation. Additional users can be added as required and, indeed, reduced.
SAB is not only a cable manufacturer but also offers support in automation technique for example in the range of new communication systems for drive technology. Herewith, the individual requirements of the customer and the longterm experience of SAB as manufacturer of highly flexible cables are combined in new products . The quick and flexible production of sample lengths is no problem at all.
SPECIAL SOLUTIONS FOR SPECIAL APPLICATIONS
Today it is not quite clear how industry 4.0 in fully automated production will look like. Nevertheless, it is sure that a reliable transmission of increasing data volumes due to the steadily growing linking and communication of machine parts even under the most difficult conditions have to be ensured. As a consequence cables especially for machine construction, robotics or railway techniques are subject to extreme torsional stress and very high temperatures. These cables get in contact with different chemicals, oils or detergents. Also the subject of longevity with respect to industry 4.0 in industrial sectors are of basic 70importance.yearsafter
The cable chain cable CATLine CAT 7A S is suitable for rough industrial conditions in cable chains for example at high temperatures, pollution by oil and aggressive chemicals.
INNOVATIVE DIGITISATION
CATLINE CAT 6A HT – TEMPERATURE RESISTANT The temperature resistant cable CATLine CAT 6A HT is suitable for rough industrial conditions at temperatures up to fixed: -90°C/+ 180°C flexible: -55°C/ + 180°C.
142 PECM Issue 58 High Flexible Industrial Ethernet Cables SOFTWARE & SYSTEMS
its foundation, SAB Bröckskes presents itself highly innovative as answer to the mega trends of digitisation and industry 4.0 . The company presents a range of new industrial Ethernet cables 6, 6A, 7 and 7A that are not only extremely robust but also ensure a quick and efficient data transmission.
Cable manufacturer – SAB Bröckskes is a worldwide leading manufacturer of cables and wires, cable harnessing and temperature measuring technique. More than 60 years of experience in cable manufacturing as well as in temperature measuring technique have made out of a one man business a company with almost 500 staff members.
The strength of SAB Bröckskes is not only the manufacturing of standard cables but also the construction of special items.
Every year SAB manufactures more than 1500 special cables on customer´s request.
SAB For further information, please visit www.sab-cable.com
CATLINE CAT 7A S – FOR CABLE CHAIN APPLICATION GIGABIT ETHERNET CABLE WITH UL/ CSA
CATLINE CAT 7 A RT – for robot application Gigabit Ethernet cable with UL/ CSA Thecable CATLine CT 7 A RT for robot application is suitable for rough industrial conditions in automation technique for example at high temperatures, pollution by oil and aggressive chemicals.
Flexibility, efficiency and digitisation. This is industry 4.0 – the current subject of German manufacturing industry. Due to the complete linking and communication on all levels of the production process considerable amelioration with regard to productivity and flexibility may result.
INDUSTRIAL ETHERNET CABLES AND WIRES CATEGORY 6A AND 7A:
The production possibilities of SAB range from basic types and standard dimensions to special cables according to the individual requirements of our customers. New productions are already possible for small quantities – especially interesting for small and pilot productions.
BROCKSKES
CATLINE CAT 7A DR REELING CAT 7A GIGABIT ETHERNET CABLE Our reeling CATLine CAT 7A cables have been developed for different applications whenever a considerable data volume must be transferred safely. They are for example used in stage technique of theaters, signal transmission and mobile trash rake cleaning or in high rack storage technique.
The cable manufacturer focus on two Industrial Gigabit Ethernet cables that have been especially developed for the increasing data transfer in automation technique. Besides the world innovation CATLine CAT 7A RT, a CAT 7 A cable for robot application, SAB Bröckskes is also going to present a cable chain cable with UL/ CSA approval – the CATLine CAT 7 A S.
CATLINE CAT 7A R - RAIL CAT 7A CATLine CAT 7A R acc. to DIN EN 45545-2, is especially appropriate for rail applications. The cable fulfills the requirements on no flame propagation of DIN EN 60332-3-25 + DIN EN 50305 section 9.1.1 + 9.1.2 and is flame retardant and self-extinguishing acc. to DIN EN 60332-1-2
SPECIFIC TO CUSTOMERS NEEDS
of call for future needs. This only happens if service is of the highest quality. This is our minimum requirement. We strive to never lose a customer, but this can only happen if a company is made up of individuals that For further information, please visit www.crocodile.uk.com share this goal. Crocodile is very proud to have such staff.
Crocodile has a truly global outreach, with manufacturing partners in China, Germany and the USA. But the key to Crocodile’s success is a total commitment to quality, which is why all aspects of the business from design to manufacturing and product delivery is managed under the same roof at the Swindon plant. Controlling every aspect of the business ensures that Crocodile provides only the best products and customer service.
Our team of experienced engineers will then use CAD system software to develop a solution based on that input and then present solutions to clients for approval or feedback.
COST EFFECTIVE We win customers by delivering a first class but cost-effective solution. We then wish to retain customers by providing an ongoing service that enhances our business relationship, making Crocodile the first port
144 PECM Issue 58
Designing custom packaging solutions to perfectly fulfil clients’ needs
STORAGE, HANDLING AND DISTRIBUTION ADDING GENUINE VALUE
CROCODILE
Crocodile does not sell from a catalogue but designs custom wooden packaging solutions to fulfil our customers’ requirements. We take a collaborative approach with prospective customers and will visit, discuss, and listen to their needs to ensure that we understand exactly what they expect from their packaging system.
CLIP TOGETHER SYSTEM
Crocodile’s unique clip system means that customised crates can be flat packed and re-used, considerably reducing costs whilst providing a sustainable, environmentally friendly way to ship goods.
ISPM0179382155515COMPLIANT
Crocodile is a family owned and run business formed in 1991 in response to the demand for innovative and versatile industrial packaging solutions. The goal of providing consistently manufactured, high quality packaging to clients has never changed and the ever-growing list of satisfied long-term customers attests to the highly efficient design and manufacturing processes that evolved in the intervening years to a wide range of industries.
PROUD OF YOUR PRODUCT? Call us on: 01793 821 555 Look out for our special offers at www.crocodile.uk.com/offers www.crocodile.uk.com The Crocodile Factory, South Marston, Swindon, Wiltshire, SN3 4TA Email: enquiries@crocodile.uk.com
SWITCHES & SENSORS MAXIMIZING EFFICIENCY
The platinum porous layer acts as an electrode, allowing oxygen ions to pass through into the ZrO2 electrolyte. One side of the assembly is exposed to the sample gas, whereas the other side is exposed to a reference gas (typically air).
Unlike other technologies, their long operating life is due to the non-depleting sensor cell technology.
Monitoring O2 Levels with Zirconia Oxygen Sensors
Other considerations are the cable length to maintain the correct sensor heater voltage and minimize noise pickup. PST recommends keeping the cable length between the sensor and interface board as short as possible.
For more information, please visit ProcessSensing.com
Zirconia oxygen sensors from PST use a unique closed-loop measurement system. While the sensor continuously measures the oxygen level, a heartbeat signal is also generated, providing an immediate warning of any failure.
In many industries, there is a continuous requirement to monitor oxygen levels. In some applications it is necessary to reduce oxygen in a controlled atmosphere such as food storage and transportation. This prolongs the life of perishables. Other applications include suppressing oxygen levels in aircraft fuel tanks to eliminate the possibility of explosion or fire, reduce pollution and harmful gases in industrial plants, maximize efficiency saving fuel costs, and reduce emissions in industrial boilers. Process Sensing Technologies (PST) has a range of zirconium dioxide oxygen sensors, manufactured by one of its leading brands SST Sensing Ltd. These highly robust sensors come with different steel housing styles, cabling, and electrical connection options to meet many of these application requirements.
The sensors are constructed with a domeshaped block of Zirconium dioxide (ZrO2), coated on the inner and outer sides with a thin-porous platinum layer. The Zirconium dioxide acts as a solid electrolyte and is doped with yttrium oxide, which enhances the thermal and mechanical stability and electrical characteristics.
PROCESS SENSING TECHNOLOGIES
PST can also supply an interface board that provides the necessary electronics to power and control the zirconia oxygen sensors, as well as a complete oxygen measurement system such as the PST OXY-FLEX. When choosing the most appropriate option, customers should consider the O2 measurement range required and what the output requirement is i.e., digital (RS485 Modbus or RS232) or analogue (4 – 20mA or 0 – 10VDC).
PST Zirconia Oxygen Sensors come standalone or with integrated electronics offering digital or analogue industry standard outputs. Unlike other technologies, their long operating life is due to the non-depleting sensor cell technology. No reference gas is required, and easy single point calibration can be performed in fresh air. Their ability to function in wide oxygen measuring ranges, operating temperatures and high-pressure environments results in a rugged, robust, and reliable sensor that is RoHS compliant. The oxygen sensors can measure over a wide oxygen range (0.1 to 100% O₂).
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HOW DO ZIRCONIA SENSORS WORK?
Flange mounted Zirconia Sensor ZrO2 Miniature Zirconia Sensor Zirconia Sensor Probe Series - Screw Fit Housing
DK HOLDINGS LIMITED Email: info@dk-holdings.co.uk | Web: www.dk-holdings.co.uk production costs by at least 50% and minimised the environmental impact due to less wastage which was a great result for Geteveryone.intouch with us and find out how we can design, manufacture and supply a Diamond Tooling solution to elevate your production processes, the team is here to help.
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DK Holdings Limited has been a trusted partner to its global customer base for over 60 years, manufacturing off-the-shelf and bespoke Diamond Tooling solutions across the Aero, Composites, Automotive and Engineering industries from its ISOaccredited facilities in the United Kingdom. Sales & Marketing Manager John Emptage tells us how the company continues to set the standard for bespoke Diamond Tooling solutions globally. Our partners are as dynamic as the industries they are in. Take the Wind Turbine industry as an example, manufacturers across this sector, are continuously testing new material compositions and production processes such as incorporating natural Ourfibres.Diamond Tool range provides solutions to the most challenging applications whether you are in need of a larger than standard diameter Electroplated saw or are looking for a bespoke resin-bond grinding wheel, our dedicated sales team is here to support DKyou.Holdings continuously innovates and sets standards for Diamond Tooling solutions through the relationships we have developed with industry professionals and customers alike. Our R&D department continuously works from inception to the supply with our partners globally. Usually starting with a chat to learn more about what the requirements are and an on-site visit if needed, alongside testing of sample materials to identify the best possible Diamond Tooling solution in the most environmentally friendly and cost-effective way. This process leads to the perfect diamond tool being manufactured for the Onecustomer.recent example came from one of our partners in the Wind Turbine industry who was looking for a tooling solution to remove large volumes of composite material from wind turbine blades during the repair process. We worked with their team and developed a bespoke diamond electroplated grinding disc that reduced DK Holdings sets standards through the relationships we have developed with professionalsindustryandcustomersalike.
Bespoke Diamond Tooling setting the standard TOOLS
CONTINUOUS IMPROVEMENT
www.dk-holdings.co.ukinfo@dk-holdings.co.uk891662
www.dk-holdings.co.ukinfo@dk-holdings.co.uk891662
Tel: +44(0)1580
Tel: +44(0)1580
HOLDINGS LIMITED Design Manufacture Supply
HOLDINGS LIMITED Setting Standards in Bespoke Diamond Tooling for over 60 years. Design Manufacture Supply
Despite the many advantages camerabased object tracking brings, it hasn’t always been obvious the technology has a place in industry. After all, the reliability and accuracy requirements of high volume and/ or precision manufacturing are paramount. Furthermore, questions around privacy and GDPR are rightly raised when it comes to protecting employees’ welfare and rights.
Another area cameras offer value over traditional controls is positional tooling, a verification process that ensures bolts and screws are completed in the correct sequence. Previously, position-based tooling would have needed an encoder arm to verify the tool location, here a camera can be used instead, freeing up an operator to work unhindered by the movement and size constraints associated with an arm-mounted Thesetool.
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As the manufacturing sector becomes increasingly complex, new technologies are required to meet its many challenges. Since the time of the industrial revolution, skilled workers have been supplemented with systems and machines. Where historically adherence to a process would have fallen primarily to the worker, the last two decades have seen a significant shift away from preventing out-of-process activity through physical means, to doing so digitally. This is a trend that has not only penetrated the manufacturing industry, but one we can all see first-hand in daily life. As physical hardware can be a notable cause of failure, in addition to being difficult to modify and adapt, anything that can be done through software and potentially updated over the air can represent a major improvement. We need not look further than shifts by Apple to remove the physical button from the bottom of its iPhone, or Tesla removing climate and media controls in favour of a single touch screen.
HOW OBJECT TRACKING DRIVES DIGITISATION
In contrast to some of the early attempts to make the technology commercially viable, infrared (IR) ‘tag’ based systems have proven themselves dependable and accurate in the field, whilst also bringing advantages not possible with other ‘object recognition’ style systems. Utilising an infrared camera to monitor a series of IR LEDs means the privacy risk to a worker can be fully removed as the camera only sees LEDs, nothing more. The overall accuracy and reliability is greatly improved. Plus, with the system only having to track one type of object (the tag, or tags, depending on requirement), programming can be done faster and more efficiently.
In industry, one area currently experiencing a significant move to digitisation is object tracking using computer vision to replace older physical and mechanical controls. One example of this shift is traditional ‘pick-to-light’ systems; consider the cost and complexity associated with IO devices, wiring, lamps, sensors or buttons, all of which bringing their own mounting and DESOUTTER installation of requirements. This overhead is substantially reduced by utilising a camerabased system and process control HMI.
In an era where much press is dedicated to furthering automation, there remains a significant need for humans in the
How real-time object tracking is revolutionising manufacturing TOOLS THE CASE FOR CAMERAS
THE HUMAN TOUCH
NOT ALL CAMERA SYSTEMS ARE CREATED EQUAL
are just two of the many examples offering a clear picture of where camerabased solutions can reduce the cost and complexity of common manufacturing applications.
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• Any object tracking, tags available with built-in batteries.
• An accessory to enhance existing shopfloor tooling.
• A biofeedback option for process steps carried out OK/NOK.
Issue 58 PECM 151
• Completing complex tasks that are rarely performed. Highly dynamic processes and their associated manufacturing instructions, such as picking.
Camera-based IR tag tracking helps workers
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• Clear instructions through industrial HMI.
• Market leading ultra-high-speed camera, 163 Hz real-time tracking with zero buffer.
• Keeping operators fully trained, even during staff changes. This is achieved through:
Desoutter’s Nexonar: The most important facts at a glance 16 tags can be tracked simultaneously with just one camera. Capable of mm precision. No requirement for annual calibration. No faults forward assembly using wireless tracking solutions.
• Compatible with any tool and all insulated Desoutter tools. For further information, please visit https://uk.desouttertools.com
•with:Error-proofing repetitive tasks.
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• Automatic signalling of position achievement to higher-level systems, meaning no additional acknowledgement required from operators.
• Visualized process software.
Camera-based solutions can reduce the cost and complexity of commonapplications.manufacturing manufacturing process. The collaboration between humans and technical systems allows each to focus only on tasks where the most value can be brought, providing ways to achieve maximum flexibility and efficiency. Despite a high proportion of automation, manual assembly and commissioning remain an integral part of production and logistics.
• Automatic communication with the ERP system or control point.
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• Improved quality in assembly throughputs.
• Easy installation, intuitive user interface and ongoing flexible adjustments.
See for yourself how this revolutionary product can make a difference to your production environment now, and as it changes in the future.
• MTM tracking software with an open interface for integration into existing Booksystems.alive demonstration of Desoutter’s Nexonar at your own facility.
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• Errors announced and displayed to indicate incorrect tool position or advise when a drawer is not closed;
• Audible voice confirmation of tool removal and replacement; • Automatic locking for maximum security;
“The ability to monitor several boxes from one central computer offers managers a huge time saving advantage.”
For engineers and technicians working in many industrial sectors FOD will always be a real and present Keepingdanger.trackof every tool and piece of equipment, especially when several storage cabinets are in simultaneous use, can be Snap-onchallenging.Industrial’s
Hi-tech fabrics, functionality and fit are the hallmarks of these market-leading products. The AllroundWork trousers are ready for any kind of work in any trade. FlexiWork trousers deliver superior freedom of movement. While LiteWork trousers keep you cool, dry and ventilated.
• No individual tool scanning required; • No RFID tags to install or replace;
Says Richard Packham, Director UK & Europe for Snap-on Industrial: “Snap-on’s automated system takes tool management to an entirely new level, giving workshop managers and other authorised users easy access to the tools they need, while protecting against foreign object damage.
Level 5™ boxes are network ready, using either Ethernet or wireless connection.
TOOLS
ProtecWork protective wear for hazardous environments and certified High-Vis trousers when personal visibility on site is a Snickerspriority. Workwear Trousers also deliver certified protection with the patented KneeGuard System for greater flexibility, comfort and durability. It’s what makes them the optimal choice for craftsmen and women who need to get every job done comfortably and sustainably on site.
Engineered to track individual tools by user, without bar codes, scanners, RFID tags or other add-ons, the system works at the speed its users demand.
• Intuitive interface, via touch screen;
Then there’s RuffWork trousers, reinforced and tough for the roughest work on site.
Snap-on’s Level 5 tool againstsystemmanagementguardsFOD
Snickers Workwear Trousers: More Than Fit For Purpose
For technical details visit: snapon-industrial.co.uk; call (01536) 413904 or e-mail: ukindustrialmarketing@snapon.com
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www.snickersworkwear.com
Major benefits of the system include:
Level 5™ automated total asset management system minimises the risk of FOD by constantly tracking every tool, detecting which tools have been removed or returned. It also enables engineers and technicians to quickly find every tool they need, when they need it, saving time and easing stress.
• Keyless access control for easy access by authorised users.
Powerful software enables users to review activity at all boxes in their location from one central computer, avoiding the need to inspect each box.
Snickers Workwear’s trouser families are suited to any kind of work on site. Delivering maximum functionality, comfort, protection and mobility they’re the products of choice among discerning professional tradesmen and women. For them, sustainable, street-smart, body-mapping clothing are key parts of their product choices.
The business will staff its dedicated helpline with four experts during working For further information, please visit www.in-comm.co.uk or follow @incomm_training on twitter
hours, with enquiries out of this time being responded to via email or social media.
“This is great news on one hand, as it means we have over 200 immediate vacancies across 20 different apprentice pathways, including in Product Design, Mechatronics, Electrotechnical, Toolmaking, Machining, Quality, Production, Engineering Technician, Health, Safety & Environmental, Business Admin and “ThanksLogistics.to our unrivalled employer-led network, we have already filled 300+
VOCATIONAL LEARNING
In order to help reverse this trend, the company has launched a dedicated hotline (01922 457686, option 3) to guide young pupils/students and their families through the different choices and how vocational learning can now lead all the way to a degree without the £100,000 debt associated with going to university.
Issue 58 PECM 153 200 apprenticeships up for grabs as In-Comm Training opens hotline for A-level and GCSE students IN-COMM TRAINING
Gareth concluded: “Getting your results is a very exciting, but also a nervous time for young people and families.
positions, yet industry is desperate for more talent in order to grow sustainably.”
“We want to try to take away some of their concerns and the confusion that exists around different career paths, providing unbiased advice and providing exposure to the opportunities available within engineering and manufacturing. This will help people make educated career “Gainingchoices. your A-levels is a great starting position for starting a higher-level apprenticeship and, with 201 places currently available, there’s no better time to consider vocational learning.”
TRAINING & RECRUITMENT
in 1982, In-Comm Training is one of the UK’s leading training providers, supporting more than 250 companies and training thousands of individuals every year.
Apprenticeships will play an increasing role in an integrated solution for solving the shrinking labour pool impacting employers across the UK, predicts the boss of a leading West Midlands training provider.
In-Comm Training, which operates three Technical Academies in Aldridge, Telford and Shrewsbury, has seen a massive surge in the number of companies investing in vocational learning and currently has 201 vacancies available - the most at any time in its 40-year history. This means there are lots of ready-made career opportunities for students receiving their A-level and GCSE grades, but unfortunately the news is getting lost or a lack of informed career advice is resulting in young people taking the ‘perceived easier option’ and opting for a course that later blocks them from obtaining their desired apprenticeship.
“I don’t think we’ve ever seen such an appetite to invest in apprenticeships in the West Midlands, with nearly 80 different companies, across 20 sectors, currently working with us to find their workforce of the future,” explained Gareth Jones, Managing Director of In-Comm Training.
It is also continuing to build links on the ground with primary/secondary schools and agencies, organising STEM days and holding special Open Days at its Technical ThereAcademies.willbe a big end to the year for the family-run firm, with its eleventh annual awards taking place in September, the official launch of Telford Technical Academy pending and the big unveil on a unique industry collaboration.
He continued: “Worryingly, we have started to see the pipeline of candidates dry up and we’re putting this down to young people looking to take the simple route after Covid-19 and a lack of informed career advice on the different options out there.
“What this means is that students are choosing to take up full-time classroombased technical qualifications that can later block them from obtaining their desired apprenticeship due to complex funding rules, leaving them with some knowledge but no real experience or “Incompetency.reality,hundreds of pupils/students are missing out on the chance to get world class technical training and hands-on work experience that guarantees jobs and rewarding careers. Our helpline will hopefully help give people the complete Establishedpicture.”
The first activity was to carry out an Apollo Root Cause Analysis into the ‘OEE Deterioration on the Production Line’ which identified a number of solutions that would turn around this customer critical situation
THE SOLUTION See our Website for further case studies : www.pro-reliabilitysolutions.com
A ‘Manufacturing Improvement Team (MIT) were brought together, and a plan of action was developed
THE GOAL To Increase weekly output from an average 31t (37% OEE) to 63t (75% OEE) on one pack size within 7 week timeframe.
THE RESULTS
The approach allowed the client to get control over the losses and identify solutions for increased, steady, and consistent production
Software
C a s e S t u d y : B r e a k i n g R e c o r d s T o g e t h e rO p e r a t i o n a l a n d R e l i a b i l i t y E x c e l l e n c e At Pro Reliability Solutions we have set out to find ways to harness the power and potential of reliability to i ch their potential by embedding reliability as an intrinsic p T developed a framework for achieving reliability success This f T ents of Reliability Focus are increased plant availability and p es hidden plant profit
The client had started to see a deterioration in OEE on a critical bottling line, following the installation of a new automated case packer. The main assets on the line were approximately 10 years old and had been modified over the previous few years of production Customer orders were dependent on the successful outcome of this study .
BUSINESS NEED
The approach consisted of both Operational and Reliability Excellence activities that culminated in delivering the required production goal within a very short period
The FMECA study element was completed in 15 days and was developed within Isograph AWB
THE TESTIMONIAL
“As part of our excellence journey, we partnered with PRS to facilitate this rapid intervention. The PRS team provided the framework, tools, and facilitation to ensure we hit the ground running The structured approach allowed the team to work on key improvement areas in an accelerated manner. The FMECA tool demonstrated how quickly and professionally a company can determine their critical assets and model various strategies to ensure reliability. This process yielded the team not only to establish a good reliability foundation, but they broke a three year production record as an added bonus. This was a great example of using an excellence intervention to deliver other benefits that lead to operational excellence as well ” – Site Manager – Food Oil Facility, UK
R e l i a b i l i t y T r a i n i n g S o l u t i o n s At Pro Reliability Solutions we have set out to find ways to harness the power and potential of reliability to industry Our mission is to support our clients to reach their potential by embedding reliability as an intrinsic part of their corporate fabric and culture To deliver and sustain this transformation we have developed a framework for achieving reliability success This framework is called : Reliability Focus The key benefits seen from implementing the elements of Reliability Focus are increased plant availability and personnel engagement, which subsequently releases hidden plant profit With Reliability Focus everyone has a part to play It supports the building of a Reliability focused culture For organizations to make a positive impact with asset management and reliability improvement, then all departments need to be involved Just like safety This does not mean every department needs to have its own reliability specialist but each does need to have a level of awareness and understanding of how they influence the reliability of an asset and ultimately the performance of the plant and the overall business Quality cost effective training designed to increase individual and organisational productivity We are happy to discuss your reliability training and personnel development needs to support your reliability improvement and culture development journey “The trainers experience and enthusiasm for the subject along with real case studies made this course a pleasure to attend. I will be recommending this to my colleagues” WHO WE WORK WITH CONTACT US United Kingdom 3M Buckley Innovation Centre, Firth Street, Huddersfield HD1 3BD T: +44 1484 941068 Ireland Clonminch Hi Technology Park, Tullamore, Co. Offaly R35A2Y4 T: +353 85 194 34 70 See our Website for latest training dates and information: www.pro-reliabilitysolutions.com
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The Rotary Selector Valve or RSV is a multiport, sprung loaded poppet valve, driven by a stainless steel profiled internal cam (spindle), with each port configurable in multiple banks. It stacks allowing different fluids to pass through each bank, in a variety of sequences, with indexing, key locks, actuation, switch outputs and a host of other options.
Multiple actuators can be controlled by a single RSV, the series 40 having up to eight separate banks.
Used in small bore piping systems in the range -1bar to 10bar it is a simple and extremely reliable unit, of modular design, configurable for a multitude of applications. Available in both brass and stainless steel, with stem and seal materials chosen to suit the process Inmedia.complex pneumatic control systems for high integrity applications, it eliminates the cross-port leakage issues found with multiport ball valves. Also used in hydraulic applications such as drain and purge, or hydraulic actuation and many other control applications, where process sequences and interlocking can be easily configured in one device, providing a highly adaptable solution to a wide range of fluid control Whenapplications.being used in processing plants, where the flow is controlled by inline valves, pneumatic control of the actuators that open or close is achieved using electrical solenoid valves, that, in turn, pressurise or vent the actuators. As an emergency safety feature or to carry out planned maintenance, it is necessary to by-pass those solenoids and using an RSV enables a manual override. Single acting actuators (spring return) are controlled by a single pneumatic signal and are bypassed using a single bank RSV, having one airpath. Double acting valves require one side to be pressurised with the other vented, employ a two-bank. In complex pneumatic control systems for high integrity applications, it eliminates the cross-port leakage issues found with multiport ball valves.
DRALLIM
For further information, please visit www.drallim.com
Drallim Rotary Selector Valve (RSV) is a flexible solution for process control VALVES AND FLOW CONTROL A FLEXIBLE SOLUTION
Engineering ingenuity secures order for Oliver Valves Ltd
With state-of-the-art Research & Development facilities in the UK, our Valve distributors across the world rely on the support, knowledge and expertise of manufacturers.valve
VALVES AND FLOW CONTROL VALVE SOLUTIONS
For further information, please visit www.valves.co.uk. engineering team soon jumped at the challenge. The brief to R&D was simple –save the customer money, even if it meant re-designing a DBB valve. In just 2 days, Oliver’s engineers found the perfect costsaving solution; to reduce the face-to-face dimensions of the valve by as much as 17%. This equated to saving the customer an additional 10% - hugely significant for this size of order.
The ingenuity of the Oliver engineering team and our strong sales distributor relationship with GAS led to securing both orders from Saudi Aramco. We’ve been providing valve solutions to the global energy sector for over 40 years, investing heavily in R&D, and our distributor network. Project Sales Engineer Eon Morrison, who worked with Haridas Embanath, Business Development Manager, to find the solutions, said “We’re well placed to provide world-class support to our distributors, and can react quickly to the needs of our customers with great products and the very best valve Valvesolutions”.distributors across the world rely on the support, knowledge and expertise of valve manufacturers, and Oliver Valves are testament to this. For more information on distribution and valve solutions, visit our website at www.valves.co.uk.
When GAS received the second enquiry for 150 x Double Block and Bleed Valves, they contacted Oliver Valves and together we looked at ways to further reduce the cost to the end-user, Saudi Aramco.
Oliver Valves Middle East distributor, GAS (Gas Arabian Services), won a half millionpound order but the sales value wasn’t the only significant highlight – it was Oliver’s Solution-Driven approach and distributor support that helped secure a second order in as many months. Oliver’s strong working relationship between the end-user and engineering consultants meant that we were able to quickly advise on using a Double Block and Bleed Valve suitable for their application, and not a traditional tubing design.
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OLIVER VALVES LTD
Pressure SpecialPipelineControlregulatorsvalvesancillariesequipmentSteamtraps STEAMING SOLUTIONS FOR ALL INDUSTRIES AV 001 IN E 01.20 Pressure SpecialPipelineControlregulatorsvalvesancillariesequipmentSteamtraps STEAMING SOLUTIONS FOR ALL INDUSTRIES adca@valsteam.pt www.valsteam.com +351 236 959 060 Zona Ind. da Guia, Pav. 14 - Brejo 3105-467 PRODUCTS MANUFACTURED IN PORTUGAL Guia PBL PORTUGAL AV 001 IN E 01.20
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‘ONE NUT’ barrel unloading
Asset Management uses the information downloaded from the data logs recorded within intelligent actuators. The robust, safe and secure online platform has a simple user interface that can run on all operating systems. Summary views and colour coded maps simplify complex analytics into easy to understand visuals. The key areas of information that are taken from data loggers and uploaded to the system are torque, temperature, vibration and event log information. www.rotork.com/en
Issue 58 PECM 161
These products are produced to exacting German, European, ANSI other internationally recognised standards, and covered by Lloyd’s Register Quality Assurance DIN EN ISO We9001.have completed many successful projects including for the NHS, Food and Beverage and EfW sectors, as well as smaller process and building services projects.
GEMÜ Rubber Lined Butterfly Valves are Ready for Industry 4.0
www.flotronicpumps.co.uk
The system can be Cleaned in Place using the pump itself or an external CIP rig or, because of the ‘ONE NUT’ design of the pump, it can be easily stripped down for cleaning. “Using an inflatable seal, the system ensures minimal wastage is achieved and the minimum of product remains in the barrel.” Says Leighton Jones, Sales Director, Flotronic Pumps. “As the seal inflates it creates an excellent seal while moving down the barrel and at the end of the process it deflates for easy removal. There is less hold up compared to other systems, which means you can empty challenging viscous fluids from full size drums in a matter of minutes, improving productivity with increased profit potential.”
ARI-Armaturen UK Ltd ARI-Armaturen UK Ltd. is a subsidiary of a large German engineering company, reputed to have the largest valve stock in WeEurope.specialise in pipeline equipment for the steam and condensate loop, hot water, thermal oil and products, including an extensive range of valves, controls and steam trapping equipment in cast iron, SG iron, cast and forged steel and stainless steel. These Valves Isolation Valves Safety Valves Steam trapping • Heat Exchange Systems
•include:Control
Introducing
Cloud-based Intelligent Asset Management system from Rotork Rotork’s Intelligent Asset Management is a cloud-based system for intelligent actuators and the flow control equipment they operate. The system of advanced analytics improves the reliability and availability of key assets (such as valves) for industries that use flow control processes. Failure of key equipment on any plant can result in unplanned downtime, poor performance, reduced output yields and reputational Intelligentdamage.
Flotronic introducedhasa new barrel and drum unloading system, combining the unique ‘ONE NUT’ pump with their barrel unloading skid. The new system enables you to pump highly viscous materials out of your barrel at significantly increased flow rates. This system is built around our ‘ONE-NUT’ sanitary style pump which is based on our 3A and EHEDG design. This style of pump has already proven itself in the hygienic / sanitary industries and is a match for any environment or process where avoidance of product contamination is paramount.
This hygienic hands-free control of the unloading is efficient and reliable using proven technology, with application across the food, beverage and pharmaceutical industries. Flotronic provide bespoke systems to customer requirements and can cater for any fibre, metal or plastic 200 litre/55 gallon drum or similar. The barrel unloading skid can be fully mobile or fixed in place, with the system designed to suit your needs, including roller systems if required.
The CONEXO app is then installed on mobile devices to provides support for maintenance work and enables electronic recording of the data. This is managed and archived centrally on the CONEXO portal. The interaction between valve components equipped with an RFID chip and corresponding IT infrastructure actively increases process reliability. With this smart integration, GEMÜ is going a step further and is ready for Industry 4.0. For more information, click here Check out our video tutorial on how to change the valve liner on GEMÜ R480 Butterfly Valve. Tel: 01925 824044 | Email: enquiries@gemu.co.uk Web: www.gemu.co.uk
VALVES AND FLOW CONTROL Systems Control Isolation Safety Steam trapping Actuator
Vicki Chatfield, Marketing & Sales Tel: 01684armaturen.co.ukVictoria.Chatfield@ari-Development275752
Smart and Reliable – meet the next generation of GEMÜ rubber lined butterfly valves, R480 Victoria series. Using stateof-the-art robotics and a sophisticated transport system, all butterfly valves are manufactured in-house, giving GEMÜ full control over production processes that are critical to quality. It also allows greater flexibility in delivery times, meaning you can rely on GEMÜ in meeting your project timescales. Compatible with GEMÜ CONEXO, an RFID system for digital information management and maintenance support – GEMÜ R480 valve liners can be integrated with an RFID chip, which can be traced and read using the CONEXO pen RFID reader.
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Flow Switch input can disable all relay outputs when triggered by loss of flow. Relays output to any user-supplied control equipment requiring up to 250V each and can trigger on any input parameter.
162 PECM Issue 58 • HeatReducedLoss • ControlTemperatureImproved • Thermal Efficiency • OperationalSavings www.ari-armaturen.com Designed to provide hot water instantaneously whatever the load conditions, up to 2100kW without the need for water storage. Reliable, Efficient and Cost Effective ■ Reduced Heat Loss ■ Improved Temperature Control ■ Thermal Efficiency ■ Operational Savings ARI-Armaturen UK Ltd steam systems, thermal oil and hot water and is a subsidiary of a large German engineering company, reputed to have the largest valve stock in Europe. Introducing ENCOsys A COMPLETE SOLUTION FOR STEAM TO WATER HEAT EXCHANGE Contact the UK sales office on or Email: inquiries@uk.ari-armaturen.com ARI-Armaturen – your answer to all your valve needs ARI-Ad-UK-ENCOsys-182-129.indd 1 23.06.2021 14:21:36 ARI-Armaturen – your answer to all your valve needs Introducing ENCOsys® A COMPLETE SOLUTION FOR STEAM TO WATER HEAT EXCHANGE Introducing ZETRIX® THE PREMIUM PROCESS VALVE Reliably tight, durable and Changingenvironments.harshleakage,valvetripleversatileoffsetwithzeroeveninindustrialfromsingle to double isolation made easy with the small face-to-face dimensions of the ZETRIX® ZETRIX® Double block and bleed arrangementContact the UK sales office on 01684 275752 or Email: marketing@ari-armaturen.co.uk Designed to provide hot water instantaneously whatever the load conditions, up to 2100kW without the need for water storage. Reliable, Efficient and EffectiveCost VALVES AND FLOW CONTROL
Myron ControllersMonitor/900CompanyLSeries™ www.myronl.com
The innovative 900 Series Monitor/Controllers include everything you need to simplify water quality management and chemical dosing in industrial operations in one compact userintuitive instrument. Monitor 7 critical water quality parameters simultaneously from easily configured inputs: 2 Conductivity/Resistivity/TDS/Salinity; 1 pre-amplified pH/ORP; 1 BNC pH/ORP; 1 0/4-20 mA; 1 RTD Temperature; and 1 Flow/Pulse. % Rejection is available as a derived value. Outputs include up to 3 relays; 2 remote alarms; 1 0/4-20 mA; 1 0-10 VDC; and 1 RS-485 ASCII Serial Output.
VAF Air Ltd Tetbury, United www.vaf-air.comwww.vaf-air.com+44sales@vaf-air.comKingdom(0)3300160002
Where fumes, smells or dust occur, our Miniveyor Air VAF series fans can move contaminated air out of a confined space or building. They effectively exhaust fumes, ventilate confined spaces, and increase the flow of fresh air.
Portable Fume Extraction, Ventilation and Cooling Solutions
VAF-COOL evaporative coolers offer an alternative solution to conventional refrigeration systems or air conditioners. The coolers are portable so provide a highly flexible solution, and their low energy consumption means they are economical to use, kinder to the planet, and unlike air conditioners, they don’t rely on a closed environment, so can be used in more open spaces, such as warehouses, factories, event spaces, agriculture building, and sports arenas.
industrial sales@elandcables.com | 020 7241 8787 | www.elandcables.com We’re working hard to reduce our carbon emissions across our operations. Let’s start a conversation about the positive actions we’re taking and how it can make a difference to you. WORKING WITH YOU ON SUSTAINABILITY AS WE JOURNEY TO NET ZERO
