BLUE-PAPER-GAIN-CARBON-2018-2019EN

BLUE PAPERS GAIN CARBON TECH N I CA L M AN UA L

1 | GAIN CA R B O N T EC HNICA L M A N UA L

INDEX GAIN CARBON G E O M ETRY AND ERG ONOMY 2 S P E C IFICATIO NS 3 C O M PAT IBILITY 4 EX P LODE D V IEW 6 E BI K E MOTIO N 8 CA B L E R O U TING 11 ASSA MBLING INSTRUCTIONS 14 OT HE R INST R U CTIONS 15 I WOK O NE 16 X 3 5 M AINTE NANCE 19 F R A ME AND MATERIA L 20 O RBEA WAR R ANTY 21 A D I T I O NAL INFO RMATION 22

2 | GA IN CA R B O N T EC HNICA L M A N UA L

GEOMETRY

ERGONOMY

SI ZE

XS

S

M

L

XL

HE I GHT ( CM)

HEIG HT (in)

S IZE

1 - SEAT TUBE (C-T)

470

510

540

555

570

150-160

59.1”-63.0”

XS

2 - TOP TUBE (EFF)

517,9

528

549,5

568,8

591

160-170

63.0”-66.9”

S

3 - HEAD TUBE

98,7

115

130

142

155

170-180

66.9”-70.9”

M

4 - CHAIN STAY

435

435

435

435

435

180-190

70.9”-74.8”

L

5 - BB DROP

67

67

67

67

67

190-200

74.8”-78.7”

XL

6 - BB HEIGHT

272

272

272

272

272

7 - WHEELBASE

1005,6

1016

1024,5

1034,9

1051,4

8 - HEAD ANGLE

69,5

69,5

71

71,9

72,5

9 - SEAT ANGLE

72,4

72,4

72,4

72,4

72,4

10 - RAKE

50

50

50

50

50

11 - STANDOVER

715

741

765

778

793

12 - REACH

355

360,2

375,4

390

407,6

13 - STACK

515

530,2

550,1

565

579,5

14 - FORK LENGTH

395

395

395

395

395

15- TRAIL

79

79

79

79

79

a) All the measurements must in mm

3 | GA IN CA R B O N T EC HNICA L M A N UA L

SPECIFICATIONS D I R ECT I ON

1-1/8”, 1-1/2” INTEGRATED

BB

BB86

FR ON T D ER A I LLEUR

BRAZE ON TYPE

FRO N T D ER A I LLEUR T P/D P

DOWN PULL

F D A N G LE

63º- 66º

S EAT P OST D I A MET ER

31.6MM

SEAT C LA MP

INTERNAL DIAM 34.7MM

CH AI N STAY P R OT ECTOR

NO

OT H ER P R OT ECTOR S

NO

CA B LE TY P E

INTERNAL

R EA R H UB LEN G H T

135 MM.

4 | GA IN CA R B O N T EC HNICA L M A N UA L

COMPATIBILITIES B RA K E

LU GGAG E

GEA RS

V-BRAKE

NO

DISC BRAKE

FLAT MOUNT 160 MAX ROTOR

CALIPER BRAKE

NO

BAG OPTION IN TOP TUBE

NO

BOTTLE CAGE

DOWNTUBE AND SEATTUBE (ALL SIZES)

OPTION AERO AND STANDARD BOTTLE

NO

REAR LUGGAGE OPTION

NO

MUDGUARD OPTION

NO

KICKSTAND OPTION

NO

11 SPEED

SI

DOUBLE CRANK SET

SI (MAXIMUN BIG CHAINRING 53, MAXIMUM SMALL RING 46)

COMPACT CRANK SET (34X50T) (ROAD)

SI

TRIPLE CRANK SET

NO

OVAL CHAINRING COMPATIBLE

YES

5 | GA IN CA R B O N T E C HNICA L M A N UA L

COMPATIBILITIES

COMPATIBLE DI2 BATTERIE

NO COMPATIBLE DI2 BATTERIES

W H E E LS

WHEEL DIAMETER

700

TY RE S

MAXIMUM SIZE

700X40C

MECHANICAL SYSTEM (W/INTERNAL CABLE ROUTING)

YES

ELECTRONIC DI2 SYSTEM (W/INTERNAL CABLE ROUTING)

YES

EXTERNAL SHIMANO BATTERY (IN LEFT CHAINSTAY)

NO

CAMPAGNOLO EPS

NO

UCI

NO

CA B L E RO U TI N G

OTH E RS

6 | GA IN CA R B O N T EC HNICA L M A N UA L

EXPLODED VIEW FRAME PARTS

24

7 | GAIN CA R B O N T E C HNICA L M A N UA L

EXPLODED VIEW FRAME PARTS GA I N CA R B O N

PIECES

PART N

GAIN CARBON

P IE C ES

PA RT N

1

Seatclamp MTB 16 34,9 Black

1

11160004

Di2

2

Bolt Inox M5x12 ISO7380 Black. Bottle cagle

4

12300027

14

Front der. hanger Gain Carbon

1

11000505

3

Bolt Inox M3x10 DIN7991 Black. Cable guide/iWok One/Charg. port

4

12309075

15

Tornillo M5x16DIN7991 CHA.DESV

2

12300051

24

Bolt Inox M3x8 DIN7991 NEG. Left chainstay cover (11)

2

12309081

17

Cable grommet brake

1

11000502

4

Grub screw Inox M4x10 DIN7991. Sensor fixing bolt

1

12301058

19

Cable Clip TD Di2+Hyd

1

11000433

5

Bolt Inox m5x8 ISO7380 Black. Battery fixing bolts

3

12309080

20

Cable Clip TD P

1

11000431

6

Washer Inox M5. Battery fixing washers

3

12321020

21

Grommet Shim Di2 (7x8) Neg 12

3

11001122

8

Derailleur hanger Gain CB 19 STD QR

1

15430175

9

Bolt M4x8 DIN7991 derailleur hanger

2

12300059

10

Bottom bracket cover lid

1

11000503

22

Blind grommet D6 Avant 14

2

16100123

11

Chainstay engine cable cover

1

11000504

23

Grommet 2mm hole 22x8 ABI

2

16100125

12

Bolt Inox M3x16 DIN7991 Black

2

12309079

17

Cable grommet brake

1

11000433

13

Cable stop front der. Gain Carb 3pcs

1

11000501

18

Downtube cable grommet. Blind

2

11000431

16

Cable grommet rear der.

1

11000502

2X 14

Front der. hanger Gain Carbon

1

11000505

15

Bolt M5x16DIN7991 front der. hanger

2

12300051

16

Cable grommet rear der.

1

11000502

17

Cable grommet brake

4

11000433

18

Downtube cable gtommet. Blind

1

11000431

1X

8 | GA IN CA R B O N T E C HNICA L M A N UA L

EBIKE MOTION X35 SYSTEM SCHEMATICS

No compatible con manillar de carretera.

Opción no incluída en Orbea Gain Carbon.

9 | GA IN CA R B O N T E C HNICA L M A N UA L

EBIKE MOTION X35 PARTS LIST C O MP O N E N T

PART NUMBER

COMPONENT

PA RT N UM B E R

A

11200487

Iwok holder flat

16100587

B

11200490

Engine axle aligning washer

11100472

C

11200522

X35 lights cable D1000mm+T2000mm square conn.

11200485

Battery guide Gain

11200460

X35 lights cable D1000mm+T2000mm round conn.

11200526

iWok One joystick square connector Hirose DF63 Flat

11200488

Freehub body assembly

16100550

iWok One joystick round connector Cusmade C1206 Flat

11200521

Spokes rear non-drive side 242mm (Ready GR wheel)

16100581

iWok One joystick square connector Hirose DF63 Curved

11200471

Spokes rear drive side 240mm (Ready GR wheel)

16100580

iWok One joystick round connector Cusmade C1206 Curved

11200520

Protector cable X35 V2

11100474

PASS sensor square connector Hirose DF63

11200479

Rotor bolts M5x6 TorxAB

12301087

PASS sensor round connector Cusmade C1206 short

11200492

PASS sensor round connector Cusmade C1206 long

11200524

TOOLS

Charging port square connector Hirose DF63

11200477

EBM engine disassembly lever tools+Bolts (dealers only)

90000028

Charging port round connector Cusmade C1206

11200523

GCU cable (dealers only)

90000031

X35 magnetic lockring

11200478

X35 charger EU

11200474

X35 charguer EU/USA

11200491

X35 charger cable US

11200493

X35 charger cable UK

11200476

X35 charger cable EU

11200475

X35 Engine EU 25KPH

11100493

X35 Engine US 20MPH

11100490

Engine axle nut M12

11100471

X35 battery

10 | GA IN CA R B O N T E C HNICA L M A N UA L

EBIKE MOTION MAIN SYSTEM COMPONENTS

1. INTERNAL BATTERY Capacity: 245W/h Voltage: 36V Weight: 1.5Kg Panasonic 18650GA – 10S/2P cells Charge balanced CAN BUS compatible Models A, B, C, C2 Front and rear light connectivity (needs EBM cable) Shimano 6V. 4W bare cable compatible Battery life: 0 cycles=100% capacity 300 cycles=80% capacity 800 cycles=60% capacity Estimated life span regular use: 5 years

1.2 SMART ENGINE MANAGEMENT SYSTEM 36V CAN BUS compatible Bluetooth 4.1

2. ENGINE: HUB DRIVE M1

3. PASS SENSOR

4. IWOC ONE REMOTE

36V 250W Max torque: 40Nm. Ratio 14:1 3-phase engine.

11 speed and disc brake compatible Internal speed sensor Max. speed: 25 kph(EU). 20mph (US) Weight: 2.1 Kg 32 spokes

40 pulses Magnetized cassette lockring Proprietary algorithm and electronics for freehub based pedalling detection.

On/off switch for system and lights LED display for battery level and assistance mode CAN BUS compatible Bluetooth® connectivity Compact solution for e-road iWoc One holder - Flat (for Gain Carbon) iWoc One holder - Curve (for Gain Alloy)

6. CHARGER

7. CHARGING PORT

Input: 220-240V. AC 50-60Hz Output: 36V-2A (newer chargers have a 42V output. The battery charging management system adapts this voltage to 36V).

X35 specific locking connector

2A charging Main charger and Range Extender connection

8. MAGNETIC LOCKRING EBM-specific lockring 20 magnets

11. GCU SYSTEM UPDATE CABLE USB-based system updates

18. RANGE EXTENDER Capacity: 208.8 W/h 36V Discharge: 2A (80W/h) Weight: 2Kg Built-in One button

11 | GA IN CA R B O N T EC HNICA L M A N UA L

CABLE ROUTING INTERNAL MECHANICAL

FRONT DERAILLEUR REAR DERAILLEUR REAR DISC BRAKE FRONT DISC BRAKE

12 | GA IN CA R B O N T E C HNICA L M A N UA L

CABLE ROUTING EBIKE MOTION ROUTING

iWOK ONE

OPTIONAL LIGHT

CHARGE PORT SENSOR (RIGHT SIDE) HUB MOTOR

MOTOR CALBE (LEFT SIDE)

13 | GAIN CA R B O N T E C HNICA L M A N UA L

CABLE ROUTING EBIKE MOTION CABLES

SEN SOR FIX IN G BOLT M4

14 | GA IN CA R B O N T E C HNICA L M A N UA L

ASSEMBLING INSTRUCTIONS HUB MOTOR

CONECTOR ANTI-ROTATION WASHER M12 NUT

1 1/ Place the wheel in the frame, making sure the power cable stays between the chainstay and seat stay (fig.1) for a easy connection later on.

2/ Place the anti-rotation whasers in both axle ends and tighten the M2 nuts with an 8 Allen key at the right torque (Min. 18Nm/ max. 25Nm.)

2

3

15 | GAIN CA R B O N T EC HNICA L M A N UA L

OTHER INSTRUCTIONS REAR DISC ASSEMBLY

REAR

1/ The rear disc brake must be installed with specific M5x6 TORX screws. (ref. 12301087)

16 | GAIN CA R B O N T EC HNICA L M A N UA L

IWOK ONE INSTRUCTIONS

17 | GA IN CA R B O N T E C HNICA L M A N UA L

IWOK ONE

GENERAL LIGHT SCHEME AND MEANING

18 | GAIN CA R B O N T E C HNICA L M A N UA L

IWOK ONE

LIGHT SCHEME WHEN CHARGING

19 | GAIN CA R B O N T EC HNICA L M A N UA L

X35 MAINTENANCE ALERTS

20 | GAIN CA R B O N T EC HNICA L M A N UA L

FRAME AND MATERIAL Orbea frames are carefully designed to be durable, efficient, and easy to maintain. Gain tubes are stiff and light, giving excellent steering precision and pedaling efficiency. Gain carbon frame is extremely resistant to corrosion, making it perfect for road. With only a minimum amount of maintenance, it’s easy to keep your Gain in top condition.

1) Keep your Gain clean Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of removing dirty grease from gears and chain.

2) Keep your Gain lubed Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.

3) Inspect your Gain before you ride

AFTER A CRASH OR IMPACT

Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings.

TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly.

Listen for unusual noises.

Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your Gain, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing: 1) Inspect your frame and components for damage. Do not ride your bike if any problems are detected.

WHAT TO LOOK FOR Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately.

Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use immediately.

Even if you don’t find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.

2) Bring your bike to your Orbea dealer for professional inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress.

A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.

MAINTENANCE AND PART REPLACEMENT IN OUR eBIKES The components of your eBike are associated with your frame number. If a component is6 replaced, it must be linked to your bike through a special system available at all technical6 service centers and shops authorized by your brand. Visit one of these points to complete6 the purchase and replacement operation. The components of your e-bike are designed to6 be used in poor weather conditions, such as rain and snow, and are protected against6 splashing, but not against immersion or pressurized water. It is important when transporting6 your eBike outside on a car or camper to properly protect the bike, or at least the most6 delicate electronic parts, such as the remote control, display and USB port, with a tarp.6 Keep the remote control free of dust and water. Never use pressurized water systems on6 the surface of the battery, motor, remote control, display or charging port.

21 | GAIN CA R B O N T E C HNICA L M A N UA L

ORBEA WARRANTY HOW DO I ACTIVATE MY LIFETIME WARRANTY? Orbea provides a lifetime warranty on all its frames.

Only a brand that knows the materials, masters the technologies and has the skills can guarantee that your frame is totally invincible. Only Orbea takes you a step beyond.

Orbea’s lifetime warranty is activated using the registration number you will find on all frames from the 2009 range onwards. When you have activated it at your dealer or at www.orbea.com, your bike will automatically receive its lifetime warranty. The registration number is a unique, non-transferable code that you will find on the underside of your bike’s downtube.

Activate your frame’s warranty using this number at your dealer’s or at www.orbea.com.

WHAT ARE THE ADVANTAGES?

ORBEA WARRANTY

· Lifetime guarantee of your frame against breakage.

The ongoing efforts we make at Orbea to design highend bicycles enable us to provide customerswith the following warranty:

4) This warranty does not cover parts that naturally wear over time, such as tires, brake pads, handlebar grips, cranksets, bearings, etc.

1) We back each frame and rigid fork in our bicycles with a lifetime warranty against materials and manufacturing defects. Frames with travel longer than 170 mm are covered by a 2-year warranty. We warrant each frame and fork in our bikes against paint or varnish defects and corrosion for 3 years. This warranty covers the original purchaser only and is non-transferable. For the lifetime warranty to be valid,customers must fill in the online warranty form within one month of purchase, and proof of purchase in the form of cash register receipt or sales ticket is required.

5) This warranty does not cover damages or defects caused by negligence, improper use, assembly ofparts or accessories that are not original, or defective repair or maintenance work. of the bicycle, nonoriginal accessories being fitted to it, or unsuitable maintenance operations or handling.

2) Warranty claims are subject to the decision made by our technical staff about the nature of the defect after thorough inspection of the faulty part.

7) All claims must be reported to an authorized dealer.

In case there is no such a dealer near the buyer’s location, please contact Orbea so that we can decide how to solve the problem.

3) All the parts assembled in our bicycles are protected against assembly or manufacturing defects for 2 years, and repairs qualifying under this warranty will be performed by authorized dealers in each country.

8) In case of crashes, the Orbea warranty shall be considered null and void.

· Two-year guarantee on all components. · Identification of your bicycle and all its characteristics to our Technical Assistance Service so that wecan provide our best response to any problems. Access to special offers, events and prize drawings.

6) This warranty includes only replacement or repair coverage of the parts under it and in no case shall it cover personal damages directly or indirectly caused by the failure of said parts during use.

22 | GA IN CA R B O N T E C HNICA L M A N UA L

ADDITI ONAL INFORMATION ORBEA participates actively on facebook and Twitter with our fantastic global community of riders.

Looking to find spots to ride or plan a vacation?

Someone will have the answers:

FACEBOOK www.facebook.com/OrbeaBicycles

TWITTER www.twitter.com/Orbea/

YOUTUBE Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos: www.youtube.com/user/OrbeaBicycles

INSTAGRAM www.instagram.com/orbeabicycles

ORBEA CONTENT

YOUR ORBEA DEALER

View and download photos, videos and documents.

Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A complete listing of Orbea dealers and distributors can be located on our website:

content.orbea.com/us-en/

ORBEA UNIVERSITY

www.orbea.com/us-en/dealers/?country=INT

www.orbea.com/es-es/university/

AFTER SALES SERVICE

BLOG ORBEA

Our service technicians are trained to handle any questions you might have about your Orbea bicycle:

www.orbea.com/es-es/blog/

orbea@orbea.com