BLUE-PAPER-OCCAM-2020-EN_Orbea

TE CHNI CA L MANUAL

BLUE PAPER

OCCAM CARBON & HYDRO 2020

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INDEX

GEO M ET RY & E R G ON OM Y 4 T EC H N I CAL S P E CI F I CATI ON S 6 H EADT U B E 8 R EAR AXLE PI VOT 9 LI N KAGE 10 SH O C K H AR DWA R E 12 M AI N P I VOT CA R B ON 13 M AI N P I VOT H Y D R O 14 FR AM E H AR DWA R E 15 C H AI N GU I DE 17 LI N KAGE AS S E M B LY 18 CAB LI NG 2 0 SAG M EASUR E M E N T 22 DPX2 VO LU M E R E D UCE R S 23 M AI NT ENAN CE 24 WAR R AN TY 2 6 ADDI T I O N AL I N F OR M ATI ON 27

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GEOMETRY & ERGONOMY SI ZE

S

M

L

XL

1 - SEAT TUBE (C-T)

381

419

457

508

2 - TOP TUBE (EFF)

565

592

619

649

3 - HEAD TUBE

95

105

120

140

4 - CHAINSTAY

440

440

440

440

5 - BB HEIGHT

336

336

336

336

6 - BB DROP

35

35

35

35

7 - WHEELBASE

1165

1194

1224

1259

8 - HEAD ANGLE

66º

66º

66º

66º

9 - SEAT ANGLE

77º

77º

77º

77º

11 - REACH

425

450

474

500

12 - STACK

604

613

627

646

13 - FORK LENGTH

547

547

547

547

HE I GHT ( CM )

HEIG HT ( IN )

S IZE

150-165

59.1”-65.0”

S

160-175

63.0”-68.9”

M

170-185

66.9”-72.8”

L

180-198

70.9”-78.0”

XL

* Estimated measurements

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TECHNICAL SPECIFICATIONS OCCAM CARBON

OCCAM HYDRO

FRAME MATERIAL FRONT TRIANGLE REAR TRIANGLE LINKAGE

INTENDED USE

CARBON OMR

ALLOY HYDRO TRIPLE BUTTED HIGH POLISHED

CARBON OMR

ALLOY HYDRO TRIPLE BUTTED

ALLOY

ALLOY

MIN REAR ROTOR SIZE

180mm

SHOCK LENGHT (EYE-TO-EYE)

250mm

SHOCK STROKE

50mm

SHOCH HARDWARE 8X21,844

TRAIL, ALL MOUNTAIN, ENDURO

SHOCK EXTENDER

8X15,748

REAR TRAVEL

140mm

TYRE MAX SIZE

200mm

FRONT TRIANGLE

S,M,L,XL

WHEEL SIZE

MAX REAR ROTOR SIZE

OCCAM CARBON & HYDRO

SIZES

MAX FRONT FORK TRAVEL

OCCAM CARBON & HYDRO

140mm (150mm OPTION) 29” (ALL SIZES) 29X2.6

CHAIN GUIDE

YES CARBON. DIRECT MOUNT ON CHAINSTAY NO HYDRO

ICGS05 MOUNT CABLING LEFT-ROAD CABLING READY

NO INTERNAL (FULL HOUSING) YES

44mm (both 140 and 150 travel)

BOTTLE HOLDER

ONE (ALL SIZES)

BOTTOM BRACKET

BSA 73MM THREADED

DI2 COMPATIBLE

NO

HEADSET

INTEGRATED 1 1/8-1,5

DRIVETRAIN COMPATIBILITY

FORK OFFSET

REAR AXLE STANDARD

BOOST 148X12

POWER METER COMPATIBILITY

11 AND 12 SPEED CONSULT MANUFACTURER´S SPECIFICATIONS

REAR AXLE MEASUREMENTS

12X187

RECOMMENDED SAG

REAR AXLE THREAD PITCH

1.5mm

SEATPOST DIAMETER

31.6mm

* Not all calipers and rotors in the market are compatible with all frames.

All componets specificated from Orbea have been tested. For aftermarket options, check componentes dimensions and tolerances befores purchasing.

SEATCLAMP INT DIAMETER

35mm

MAX SEATPOST INSERTION

S(213mm) M(240mm) L(280mm) XL(280mm)

FRONT DERAILLEUR

N/A 1X ONLY

MAX CHAINRING SIZE

34T ROUND/32T OVAL

MIN CHAINRING SIZE

30T

REAR BRAKE

DISC POST MOUNT

25%-30%

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HEADTUBE

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REAR AXLE PIVOT 4 3.1 3.2

Ø 48

3.3

Ø 42

UPPER

2

3

4 3.4 1

45º

6 10 Nm

REA R AX LE 1 2X148 01

ART Nº: 1110 0 0 6 4

1

DERA ILLEU R H ANGER

CARBON: YES | HYDRO: YES

ART Nº: 1543 0 176 DERAILLEUR HANGER

Q UA N T ITY 1

7,5

LOWER

KIT AX LE P IVOT (HANGER NOT INCLUDED) Ø 52,1

Ø 58

KIT N º : Y 0 0 0 0 1 27

Q UA N T ITY

REAR AXLE 12x148

02

H EADSET KI T OCCAM 2 0 2 0

CARBON: YES | HYDRO: YES

CARBON: YES | HYDRO: YES

03

KIT Nº: Y0 0 0 0 128

3.1

LEFT AXLE INSERT NUT

Q UA N T ITY 1

3.2

O-RING LEFT 13X1

1

3.3

CIRCLIP LEFT SB26

1

3.4

FIXING RING RIGHT

1

CARBON: YES | HYDRO: YES

QUANT ITY

HEADSET ACROS 11/8-1,5 INT

1

TOPCAP. ACROS 11/8

1

REA R AX LE B EARING KIT 04

CARBON: YES | HYDRO: YES

KIT Nº: Y0 0 0 0 129

Q UA N T ITY

BEARINGS REAR AXLE 6803

2

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LINKAGE LEFT LIN KAGE KIT 5 10 Nm

8.1

CARBON: YES | HYDRO: YES

05

KIT Nº: Y0 0 0 0 13 0

5.1

LEFT LINKAGE

Q UA N T ITY 1

5.2

LINKAGE BOLT

1

8.3

RIGHT LIN KAGE KIT

9.1 9.1 8.3

06

KIT Nº: Y0 0 0 0 13 1

6.1

BIELETA DRCHA

1

6.2

TORNILLO BIELETA

1

LIN KAGE AX L E

8.4 8.3

07

9.1

CARBON: YES | HYDRO: YES

ART Nº: 123 3 0 0 45 LINKAGE AXLE

10

Q UA N T ITY

CARBON: YES | HYDRO: YES

Q UA N T ITY 1

9.1 9.2

8.3 5 10 Nm

8

8.1

9.3

8.4

5.2 5

638

15 Nm

8.2

8.2

5.1

15 Nm

LIN KAGE HA RDWARE KIT (BOTH SIDES)

CARBON: YES | HYDRO: YES

08

KIT Nº: Y0 0 0 0 13 2

8.1

LINKAGE/SEATSTAY BOLT

Q UA N T ITY 2

8.2

LINKAGE/SHOCK EXT BOLT

2

8.3

LINKAGE/SEATSTAY WASHER

4

8.4

LINKAGE/SHOCK EXT WASHER

2

9.2

LIN KAGE BEARING KIT

8 15 Nm

6.2

6.1

7

9.3

5

09

KIT Nº: Y0 0 0 0 13 3

15 Nm

9.1

BEARINGS LINKAGE/SEATSTAY 6800

4

9.2

BEARING LINKAGE/SHOCK EXT 6802

2

9.3

BEARING LINKAGE/FRAME 6804

2

S HOCK EXTENDER Serie 600 Serie 200

CARBON: YES | HYDRO: YES

10

ART Nº: 1223 3 0 0 48 SHOCK EXTENDER

Q UA N T ITY

CARBON: YES | HYDRO: YES

Q UA N T ITY 1

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MAIN PIVOT CARBON

SHOCK HARDWARE 5 10 Nm

13.2 11.1

11.2

5

4

8

5 Nm

20 Nm

10 Nm

1

2

3

4

5

11.3 13.1 12.7 12.6

8 20 Nm

12.5

12.4

12.3 12.2 4 5 Nm

SHOC K HAR DWAR E K I T

CARBON: YES | HYDRO: YES

QUANT ITY

KIT HARDWARE M A IN P IVOT CA R B O N

12.1

CARBON: YES | HYDRO: NO

11

KI T Nยบ : Y 0 0 0 0 1 3 4

12

KIT Nยบ: Y0 0 0 0 13 5

11.1

SHOCK-FT BOLT

1

12.1

EXPANDER BOLT

1

11.2

SHOCK-FT WASHER

1

12.2

EXPANDER WASHER

1

11.3

SHOCK-SHOCK EXT. BOLT

1

12.3

EXPANDER CONE

1

12.4

MAIN PIVOT AXLE

1

12.5

PRELOAD WASHER

1

12.6

O-RING MAIN PIVOT AXLE

1

12.7

PRELOAD BUSHING MAIN PIVOT

1

MAIN PIVOT BEA R IN G KIT CA R B O N

Q UA N T ITY

CARBON: YES | HYDRO: NO

13

KIT Nยบ: Y0 0 0 0 13 6

13.1

MAIN PIVOT BEARING LEFT 6803

CA N T IDA D 1

13.2

MAIN PIVOT BEARING RIGHT 6802

1

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MAIN PIVOT HYDRO

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FRAME HARDWARE 17

16

20 18

DOWN TU BE PROTECTOR CARBON 16

16

ART Nº: 110 0 0 3 8 6 DOWNTUBE PROTECTOR CARBON

15 Nm

RIGHT CHA INSTAY PROTECT CARBON 14.1

15.1

17

14.2 14.2

15.1

14.3

ART Nº: 110 0 0 3 8 8 RIGHT CHAINSTAY PROTECT CARBON

6

CARBON: YES | HYDRO: NO

14

KI T N º : Y 0 0 0 0 1 5 4

14.1

MAIN PIVOT NUT HYDRO

1

14.2

MAIN PIVOT WASHER HYDRO

2

14.3

MAIN PIVOT AXLE HYDRO

1

KI T BEA R I NG S M A I N P I VOT HY DR O 15

KI T Nº : Y 0 0 0 0 1 5 5

15.1

MAIN PIVOT BEARING HYDRO 6801

QUANT ITY

CARBON:NO | HYDRO: YES

QUANT ITY 2

Q UA N T ITY 1

CARBON: YES | HYDRO: NO

Q UA N T ITY 1

15 Nm

KIT CHA IN STAY PROTECTOR CARBON KI T HA RDWA R E M A I N P IVOT HY DR O

CARBON: YES | HYDRO: NO

CARBON: YES | HYDRO: NO

18

KIT Nº: Y0 0 0 0 13 7

18.1

CHAINSTAY PROTECTOR CARBON

1

18.2

BOLT M3X12

1

DOWN TU BE PROTECTOR H YDRO 19

ART Nº: 110 0 0 542

Q UA N T ITY

CARBON: NO | HYDRO: YES

Q UA N T ITY

PROTECTOR TUBO DIAGONAL HYDRO

1

CHA IN STAY PROTECTOR H YDRO

CARBON: NO | HYDRO: YES

20

ART Nº: 110 0 0 541 PROTECTOR BASE DRCHA HYDRO

Q UA N T ITY 1

19

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FRAME HARDWARE

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CHAINGUIDE

21

22.3 23.4 22.1 23.3

23.2

23.5

23.1

23.1 22.3

22.2

SEATPOST CLAMP OCCAM 20 HYDRO/CARBON 21

A RT Nยบ : 1 1 1 6 0 0 0 4

CARBON: YES | HYDRO: YES

QUANT ITY

SEATPOST CLAMP occam 20 hydro/carbon 34.9

CABLESTOP KI T OCCA M 2 0

1

CARBON: YES | HYDRO: YES

22

KI T Nยบ : Y 0 0 0 0 1 3 8

QUANT ITY

22.1

C.STOP GEAR-BRAKE DOWNTUBE

2

22.2

C.STOP BRAKE CHAINSTAY

1

22.3

BOLT M3X12

3

KIT CHA IN GUIDE OC CAM 20

CARBON: YES | HYDRO: NO

23

KIT Nยบ: Y0 0 0 0 13 9

23.1

BOLT M3X15

2

23.2

CHAINGUIDE OCCAM 20

1

23.3

CHAINGUIDE BRACKET

1

23.4

NUT M3

1

23.5

CHAINGUIDE WASHER

4

Serie 200

Q UA N T ITY

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LINKAGE ASSEMBLY 01

Linkage arm

M6x20 Allen bolt

02

04

05

Linkage axle and arm pre-assembly with bearings and bolt.

5 15 Nm

Apply threadlock 638

on the axle´s end before installing it into the linkage arm.

Montar la bieleta en el eje Install theopuesta right linkage arm onto the axle.

Occam 2020 linkage axle

The linkage pre-assembly must be done on the non-threaded end of the axle.

Screw the preload into the axle and turn to it to preload the assembly.

Apply threadlock on the free end of the axle.

638

03

06 With the frame bearings already installed on the frame, install the linkage pre-assembly into the frame.

2. Remove the preload tool.

1. Tighten the M6x20 Allen bolt.

5 15 Nm

PR ELOAD TOOL KI T O C CA M 2 0 KIT Nº: Y0000141

CARBON: YES | HYDRO: YES

QUANT ITY

PRELOAD TOOL OCCAM 20

1

Serie 600

PRELOAD TOOL WASHER OCCAM 20

1

Serie 200

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CABLING

24.1

24.2 L

L

Cut to the specified size:

FULLSUSP CABL E S LE EV ES KIT

L

CARBON

HYDRO

LEFT

149mm with ferrule

135mm with ferrule

RIGHT

155mm with ferrule

140mm without ferrule

CARBON: YES | HYDRO: YES

24

KIT Nยบ: Y0000140

24.1

FS CABLE SLEEVE (ONE SIZE)

Q UA N T ITY 2

24.2

FS SLEEVE FERRULE

2

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SAG MEASUREMENT

DPX2 VOLUME REDUCERS

For a correct SAG sending it is recommended to make the measurement with full riding kit (Helmet, clothing, bat, etc)

The Fox DPX2 shock allows you to modify the air chamber volume to achieve a different progressivity depending on your riding style.

This shock comes from Orbea with a 0.2 volume spacer installed, but a 0.4 is also included if you desire to swap it.

RECOMMENDED SHOCK PRESSURE NO REDUCER

R I D ER W EI G H T

AI R P R ES S URE

REBOUND

KG

PSI

CLICKS

(F R OM COM P L ETE LY OP E N )

60

170

4

65

185

6

70

205

7

75

220

8

80

235

9

85

250

10

90

265

11

95

280

12

100

295

13

These are aproximate values. They may change depending on the rider´s preferences, riding style, etc.

MORE LINEAR BEHAVIOR

-LIGHT RIDER -LESS AGRESSIVE RIDING STYLE

WITH 0.2 REDUCER

MORE PROGRESSIVITY

-MID-WEIGHT RIDER -MEDIUM RIDING STYLE

WITH 0.4 REDUCER

MORE PROGRESSIVITY

-HEAVIER RIDER -AGRESSIVE RIDING STYLE

01. To install or remove the air chamber volume reducers, de-inflate completely the shock´s air chamber.

02. Unscrew the air chamber sleeve from the shock´s head and slide the sleeve downwards.

03. Remove the 0.2 volume reducer from the shock´s shaft and install the 0.4 reducer (with the flat face facing up) or leave the shock without any reducers. Do not use metal tools to remove the reducer. Any damage to the shock´s shaft will cause air leakages.

04. Slide air chamber sleeve towards the shock´s head and screw the sleeve into the head.

Use of the preload key in the regulation of the bicycle SAG

05. With a shockpump, inflate the air chamber to the desired pressure.

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MAINTENANCE Orbea products are carefully designed to be long-lasting, efficient and easy to maintain. The carbon and aluminum frames on the Occam are extremely corrosion-resistant.

However, your Orbea bicycle needs regular maintenance of its components in order to work properly and to ensure their longevity.

TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises.

1 ) K EEP YOUR OCCAM C LEA N

Bearings are one element subject to wear and tear. They must be in good condition to ensure that the other parts of the bicycle work correctly: on the wheels, the steering column and the bottom bracket, and particularly on the parts of the full suspension bicycle frame.

Regularly check to make sure that the bearings turn freely in their housing and there are no signs of lateral play. Bearings that do not turn properly or that have any lateral play must be replaced immediately in order to prevent wear and tear to the parts of the frame. Very damp weather conditions can cause the bearings to wear out faster. Avoid washing your bicycle with pressurized water hoses. If you have any questions, take your bicycle to an Orbea dealer for correct diagnosis and maintenance.

Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of remo-ving dirty grease from gears and chain.

2 ) K EEP YOUR OCCAM LU BE D Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.

3 ) I NSP E CT YOUR OC CA M BE F O R E YOU R I D E Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/ loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressu-re.

WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings.

4 ) B EA R IN GS

A FTER A CRASH OR IM PACT Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your OCCAM, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing: 1) Inspect your frame and components for damage.

Do not ride your bike if any problems are detected.

WHAT TO LOO K FOR Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immedia-tely.

Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover da-mage to your components, discontinue use immediately.

Even if you don’t find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems.

A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.

2) Bring your bike to your Orbea dealer for professio-nal inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress.

A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fa-tigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.

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ORBEA WARRANTY

ADDITIONAL INFORMATION

The constant effort we make every day to produce the highest quality bicycles enables us to offer the following warranty and coverage conditions:

See the full description of the coverage and the Lifetime Warranty conditions at: https://www.orbea.com/int-en/warranty-benefits/

LEGAL WAR R ANTY

R E GI ST E R YOU R BICYCLE

Orbea guarantees its products by law for a period of 2 years or whatever has been stipulated as the legal warranty period in the country where the purchase was made, to the original owner of the bicycle/component.

In order to benefit from the extension of the Orbea Lifeti-me Warranty, register your bike within the first 30 days of having purchased it at www.orbea.com

FAC EBOOK

www.facebook.com/OrbeaBicycles

TW ITTER

Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos: www.youtube.com/user/OrbeaBicycles

02. REGISTRATION NUMBER

INSTAGRAM

www.instagram.com/orbeabicycles

ORBEA C ONTENT

View and download photos, videos and documents. content.orbea.com/us-en/

BLOG ORBEA

03. WHERE TO FIND YOUR NUMBER

www.orbea.com/es-es/blog/

OR BEA LI FET I ME WARR A N TY

YOUR ORBEA DEALER

2

As a complement to the legal warranty, Orbea offers the original buyer of the bicycle, under the condition of having registered their bicycle on the Orbea website within a period of 30 days following its purchase, the Orbea Li-fetime Warranty, which covers the frames and rigid forks we assemble on our bicycles, with no time limit, against manufacturing defects.

This warranty extends the original period of coverage against pain, varnish or corrosion defects on our frames and rigid forks for one additional year after the end of the legal warranty period.

All warranty claim processes must be processed through an Orbea dealer, who will provide the company with the necessary documentation for the diagnosis of said claim.

The dealer will inform the customer of the decision made

by Orbea.

ORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers:

YOUTUBE

This warranty does not cover in any case damage derived from misuse or the lack of maintenance, or from the normal wear and tear of perishable parts, such as, but not limited to: seals, bearings, handlebar tape, spokes, hub, threads, tires, seat, etc.

See the full description of the coverage and the legal warranty conditions at: https://www.orbea.com/int-en/warranty-benefits/

WA RRA N TY CLAIM PROC ESS

www.twitter.com/Orbea/

01. REGISTER YOUR ACCOUNT

This warranty covers Orbea products against manufactu-ring defects and/or lack of conformity and guarantees the repair or replacement of the defective product at no cost to the affected customer. Likewise, this warranty also co-vers paint, varnish and corrosion defects on all frames and rigid forks assembled on our bicycles during the period specified in the first paragraph of this warranty.

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1

Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A com-plete listing of Orbea dealers and distributors can be located on our website: www.orbea.com/us-en/dealers/?country=INT

3

SUPPORT 1

2

3

For technical questions about Orbea products, write to: support@orbea.com For any other question: orbea@orbea.com

WWW.OR B EA .COM