RALLON TECHNICAL SPECIFICATIONS
BLUE PAPERS RALLON TECHNICAL MANUAL
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RALLON TECHNICAL SPECIFICATIONS
CONTENT
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GEOMETRY 3 ERGONOMY 4 SPECIFICATIONS 5 OPTIONS 6 PARTS & HARDWARE 8 CHAINGUIDE 13 CABLE ROUTING 14 HARDWARE 17 TORQUE SPECTS 20 INSTALLING FOX LIVE VALVE 21 FRAME AND MATERIAL 22
RALLON TECHNICAL SPECIFICATIONS
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GEOMETRY SIZES
S-M 29X16
L 29X17,5
XL 29X19
1 - Seat tube (C-T)
406
444
483
2 - Top tube (EFF)
583
611
644
3 - Head tube
100
110
125
4 - Chain stay
435
435
435
28/35
28/35
28/35
343/336
343/336
343/336
7 - Wheel base
1187
1217
1253
8 - Head angle
65,5/65º
65,5/65º
65,5/65º
9 - Seat angle
76
76
76
10 - Fork offset – Rake
44
44
44
11 - Standover height
737
767
781
12 - Reach
430
455
485
13 - Stack
615
624
637
567,1
567,1
567,1
5 - BB drop 6 - BB height
14 - Fork length
RALLON TECHNICAL SPECIFICATIONS
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ERGONOMY SIZE
CRANK
STEM
HANDLEBAR
S/M
170
35
800
LG
170
35
800
XL
170
50
800
HEIGHT (cm)
HEIGHT (in)
SIZE
160-175
5’3”- 5’9”
S/M
170-185
5’7”-6’1”
LG
180-198
5’11”-6’6”
XL
* Estimated measurements.
This result is only orientative. We can recommend the best size for you, based on your measurements, on our web: www.orbea.com/us-en/calculate-size/type/
RALLON TECHNICAL SPECIFICATIONS
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SPECIFICATIONS DIRECTION BB FRONT DERAILLEUR FRONT DERAILLEUR TP/DP FD ANGLE SEAT POST DIAMETER SEAT CLAMP DROPOUT CHAINSTAY PROTECTOR OTHER PROTECTORS CABLE TYPE REAR HUB LENGTH MAX CHAINRING SIZE 2X MAX CHAINRING SIZE 1X MIN CHAINRING SIZE FOR MECHANICAL FD MIN CHAINRING SIZE FOR DI2 FD
1-1/8” – 1.5” ISO/BSC 73MM THREADED 31,6 MM 35 MM 12X148MM BOOST PLASTIC-RUBBER RUBBER FULL HOUSING 148MM 36T -
RALLON TECHNICAL SPECIFICATIONS
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OPTIONS BRAKE
ACCESSORIES
GEARS
V-BRAKE
NO
DISC BRAKE
ONLY
REAR BRAKE IS/PM+DIAMETER DISC
PM 180, 200 COMPATIBLE
CALIPER BRAKE
NO
BAG OPTION IN TOP TUBE
-
BOTTLE CAGE
1
OPTION AERO AND STANDARD BOTTLE
-
REAR LUGGAGE OPTION
-
MUDGUARD OPTION
-
KICKSTAND
-
11 SPEED
YES
12 SPEED
YES, XX1 EAGLE
DOUBLE CRANK
NO
COMPACT CRANK (34X50T) (ROAD)
-
TRIPLE CRANK
NO
RALLON TECHNICAL SPECIFICATIONS
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OPTIONS Groupsets
BTT SHIMANO 1X11
SRAM 1X11 1X12
RALLON TECHNICAL SPECIFICATIONS
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PARTS & HARDWARE GENERAL PARTS
1
5
8
7
9 10 11
4
6
3
9
2
PART NUMBER
REFERENCE
ORBEA DESCRIPTION
1
11160004
SEAT COLLAR 34.9 BLACK
2
11000372
RALLON DT PROTECTOR
3
11000371
RALLON CS PROTECTOR
4
11000373
RALLON SS PROTECTOR
59961600
FT.18 RALLON CARBON 29 15.5/S
5
59961800
FT.18 RALLON CARBON 29 17.5/M
59961900
FT.18 RALLON CARBON 29 19/L
6
59970000
RT.18 RALLON CARBON 29 BASES
7
59980000
RT.18 RALLON CARBON 29 TIR.IZQ
8
59990000
RT.18 RALLON CARBON 29 TIR.DCH
9
12301060
WATER BOTTLE BOLT
10
90000015
TOOL CARRIER RALLON 18
11
12300027
TORNILLO ALU M5X15 NEG PORTABI
RALLON TECHNICAL SPECIFICATIONS
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PARTS & HARDWARE DROPOUT/CONCENTRIC PIVOT 1
2
3
4 7 5
6 8
4 6
5 3
PART NUMBER
REFERENCE
ORBEA DESCRIPTION
1
11100056
AXLE 12MM RALLON
2
12320004
AXLE WASHER 12MM
3
12310022
CONCENTRIC PIVOT NUT
4
16100243
BEARING 17X26X5MM
5
12320017
WASHER CONCENTRIC PIVOT
6
12320016
SPACER 17X21X3MM
7
15430165
PIVOT/DROPOUT - LEFT
8
15430164
PIVOT/DROPOUT - RIGHT (DERAILLEUR HANGER)
RALLON TECHNICAL SPECIFICATIONS
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PARTS & HARDWARE MAIN PIVOT
1
3 2
5 4 6
7 8
9
PART NUMBER
REFERENCE
ORBEA DESCRIPTION
1
16100242
15X24X5 BEARING
2
16100243
17X26X5 BEARING
3
12330006
MAIN PIVOT PRELOAD SPACER
4
11100154
MAIN PIVOT PRELOAD O-RING
5
12320006
PRELOAD O-RING WASHER
6
12330001
MAIN PIVOT AXLE
7
12330002
EXPANDER CONE
8
12320002
EXPANDER CONE WASHER
9
12309053
M5X20 EXPANDER BOLT
RALLON TECHNICAL SPECIFICATIONS
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PARTS & HARDWARE SHOCK MOUNTING HARDWARE
ADJUST PIECE - UPPER
GEOMETRY ADJUST PIECE - LOWER
5 1 2
4
3
PART NUMBER
REFERENCE
ORBEA DESCRIPTION
1
12300034
SHOCK MOUNT BOLT
2
12330018
PIEZA GEO RALLON 18
3
12330019
PIEZA GEO ROSCADO RALLON 18
4
12300030
SHOCK MOUNT BOLT
5
12320003
FRONT TRIANGLE SHOCK BOLT WASHER
RALLON TECHNICAL SPECIFICATIONS
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PARTS & HARDWARE LINK
2 3
1
3
4
2
2 5
8
6
7
3
3
2
1
5
9
9
8
10
10
11
12
11
PART NUMBER
REFERENCE
ORBEA DESCRIPTION
1
12300031
UPPER SWINGARM PIVOT BOLT
2
12320005
UPPER SWINGARM PIVOT SPACER
3
16100240
10X19X5MM BEARING
4
12330021
LINKAGE ARM - LEFT
5
12320001
SHOCK YOKE SPACER
6
12330023
SHOCK YOKE
7
12330022
LINKAGE ARM - RIGHT
8
12300032
SHOCK YOKE PIVOT BOLT
9
16100242
15X24X5MM BEARING
10
12301522
LINKAGE PINCH BOLT M6X20MM
11
16100900
25X37X7MM BEARING
12
12330020
LINKAGE AXLE
RALLON TECHNICAL SPECIFICATIONS
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CHAINGUIDE
OneUp ISCG05 chainguide + Sram Eagle
SPACER - BLACK
12320002 12320002 12320002
12321021
BOLT CENTERED IN SLOT
RALLON TECHNICAL SPECIFICATIONS
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CABLE ROUTING Mechanical 1X with seat post remote/1X mecรกnico con remoto para tija
SEATPOST 12309075
BRAKE RD
12309075
12309075
RALLON TECHNICAL SPECIFICATIONS
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CABLE ROUTING Mechanical 1X with seat post remote and Fox Live Valve suspension/1X mecรกnico con remoto para tija y suspension Fox Live Valve
SEATPOST BRAKE RD
RALLON TECHNICAL SPECIFICATIONS
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CABLE ROUTING Electronic 11001123
FORK FORK ACCELEROMETER SHOCK AMORTIGUADOR 11001123
11001123
REAR ACCELEROMETER
RALLON TECHNICAL SPECIFICATIONS
HARDWARE STEP 1 Apply retaining compound (Loctite 638 or equivalent) to the axle splines on the NON-THREADED SIDE. (1) Insert the axle into the left half of the link, ensuring the axle is fully seated. (2) Assemble and tighten the M6 Pinch Bolt to 15Nm. (3)
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RALLON TECHNICAL SPECIFICATIONS
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HARDWARE STEP 2 Insert the assembled LEFT LINKAGE and AXLE through the frame pivot bearings and apply retaining compound to the splines of the axle. Insert the Preload Tool in the threads of the axle to pull the Linkage Arm onto the axle splines. Finger tighten only to remove play. Assemble and tighten the M6 Pinch Bolt to 15Nm. (3) Remove Preload Tool
2 1 5
4 3
RALLON TECHNICAL SPECIFICATIONS
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HARDWARE STEP 3 Tighten the M6 bolt (1) to 15 Nm using a 5 mm allen key and remove the preload tools (2+3).
3 1 2
NUMBER
REFERENCE
DESCRIPTION
4
90000016
HERRAM ASIENTO BIELETA RALLON
5
90000014
HERRAM MONTAJE BIELETA RALLON
RALLON TECHNICAL SPECIFICATIONS
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TORQUE SPECS 9 1
8
11
2
10
7
6
13 12
5 4
NUMBER
DESCRIPTION
REQUIRED TOOLS
1
SEAT CLAMP BOLT
4 MM HEX
TORQUE 5 NM
2
SHOCK-FRONT TRIANGLE FIXING BOLT
5 MM HEX
10 NM
3
CABLE ROUTING PIECE BOLTS
2 MM HEX
0,5 NM
4
ISCG TAB
VARIES
8 NM
5
CONCENTRIC PIVOT NUT
22 MM SPANNER
15 NM
6
THRU AXLE
6 MM HEX
20 NM
7
BRAKE MOUNT BOLTS
-
8 NM
8
LINK-SEATSTAY BOLT
5 MM HEX
10 NM
9
SHOCK-SHOCK EXTENDER BOLT
5 MM HEX
8 NM
10
LINK PINCH BOLT
5 MM HEX
15 NM
11
LINK-SHOCK EXTENDER BOLT
8 MM HEX
12 NM
12
MAIN PIVOT AXLE
8 MM HEX
20 NM
13
MAIN PIVOT EXPANDER CONE BOLT
4 MM HEX
5 NM
RALLON TECHNICAL SPECIFICATIONS
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INSTALLATION OF FOX LIVE VALVE It is necessary to drill the frame to install Fox Live Valve.
THERE IS NO MOLDED GUIDE FOR THE 13MM DOWNTUBE HOLE. YOU MUST USE THE SPECIAL POSITIONING GUIDE.
USE MOLDED GUIDES TO DRILL 7MM HOLES
DO NOT DRILL THESE MOLDED GUIDES
13MM HOLE POSITIONING GUIDE
RALLON TECHNICAL SPECIFICATIONS
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FRAME AND MATERIAL Orbea frames are carefully designed to be durable, efficient, and easy to maintain. Rallon tubes are stiff and light, giving excellent steering precision and pedaling efficiency. Rallon carbon frame is extremely resistant to corrosion, making it perfect for road. With only a minimum amount of maintenance, it’s easy to keep your Rallon in top condition.
1) Keep your Rallon clean Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of removing dirty grease from gears and chain.
2) Keep your Rallon lubed Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.
3) Inspect your Rallon before you ride
AFTER A CRASH OR IMPACT
Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings. TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises.
Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your Rallon, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing: 1) Inspect your frame and components for damage. Do not ride your bike if any problems are detected.
WHAT TO LOOK FOR Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately. Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use immediately. Even if you don’t find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.
2) Bring your bike to your Orbea dealer for professional inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress. A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.
RALLON TECHNICAL SPECIFICATIONS
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ORBEA WARRANTY HOW DO I ACTIVATE MY LIFETIME WARRANTY? Orbea provides a lifetime warranty on all its frames. Only a brand that knows the materials, masters the technologies and has the skills can guarantee that your frame is totally invincible. Only Orbea takes you a step beyond. Orbea’s lifetime warranty is activated using the registration number you will find on all frames from the 2009 range onwards. When you have activated it at your dealer or at www.orbea.com, your bike will automatically receive its lifetime warranty. The registration number is a unique, non-transferable code that you will find on the underside of your bike’s downtube. Activate your frame’s warranty using this number at your dealer’s or at www.orbea.com.
WHAT ARE THE ADVANTAGES?
ORBEA WARRANTY
· Lifetime guarantee of your frame against breakage.
The ongoing efforts we make at Orbea to design highend bicycles enable us to provide customerswith the following warranty:
4) This warranty does not cover parts that naturally wear over time, such as tires, brake pads, handlebar grips, cranksets, bearings, etc.
1) We back each frame and rigid fork in our bicycles with a lifetime warranty against materials and manufacturing defects. Frames with travel longer than 170 mm are covered by a 2-year warranty. We warrant each frame and fork in our bikes against paint or varnish defects and corrosion for 3 years. This warranty covers the original purchaser only and is non-transferable. For the lifetime warranty to be valid,customers must fill in the online warranty form within one month of purchase, and proof of purchase in the form of cash register receipt or sales ticket is required.
5) This warranty does not cover damages or defects caused by negligence, improper use, assembly ofparts or accessories that are not original, or defective repair or maintenance work. of the bicycle, nonoriginal accessories being fitted to it, or unsuitable maintenance operations or handling.
2) Warranty claims are subject to the decision made by our technical staff about the nature of the defect after thorough inspection of the faulty part.
7) All claims must be reported to an authorized dealer. In case there is no such a dealer near the buyer’s location, please contact Orbea so that we can decide how to solve the problem.
3) All the parts assembled in our bicycles are protected against assembly or manufacturing defects for 2 years, and repairs qualifying under this warranty will be performed by authorized dealers in each country.
8) In case of crashes, the Orbea warranty shall be considered null and void.
· Two-year guarantee on all components. · Identification of your bicycle and all its characteristics to our Technical Assistance Service so that wecan provide our best response to any problems. Access to special offers, events and prize drawings.
6) This warranty includes only replacement or repair coverage of the parts under it and in no case shall it cover personal damages directly or indirectly caused by the failure of said parts during use.
RALLON TECHNICAL SPECIFICATIONS
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ADDITIONAL INFORMATION ORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers:
FACEBOOK www.facebook.com/OrbeaBicycles
TWITTER www.twitter.com/Orbea/
YOUTUBE Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos: www.youtube.com/user/OrbeaBicycles
INSTAGRAM www.instagram.com/orbeabicycles
ORBEA CONTENT
YOUR ORBEA DEALER
View and download photos, videos and documents.
Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A complete listing of Orbea dealers and distributors can be located on our website:
content.orbea.com/us-en/
ORBEA UNIVERSITY
www.orbea.com/us-en/dealers/?country=INT
www.orbea.com/es-es/university/
AFTER SALES SERVICE
BLOG ORBEA
Our service technicians are trained to handle any questions you might have about your Orbea bicycle:
www.orbea.com/es-es/blog/
orbea@orbea.com