TE CHNI CA L MANUAL
BLUE PAPER
WILD HT 2020
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INDEX
GEO M ET RY & E R G ON OM Y T EC H N I CAL S P E CI F I CATI ON S H EADT U B E A N D H EA D S ET R EAR AXLE P R OT ECTO R S C H AI N GU I DE CAB LI NG O C C O M P O N E N TS K I OX H OL D E R I NT ER NAL BATTE RY P LATE M OTO R ASS E M B LY M AI NT ENAN CE O R B EA WARR A N TY
4 6 8 10 12 14 15 17 19 22 24 2 6
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GEOMETRY AND ERGONOMY SI ZE
S
M
L
XL
1 - Seat tube (c-t)
390
390
415
440
2 - Top tube (eff)
575
595
624
653
3 - Head tube
115
130
145
160
4 - Chainstay
470
470
470
470
6 - Bb drop
63
63
63
63
7 - Wheelbase
1139
1160
1190
1221
8 - Head angle
67º
67º
67º
67º
9 - Seat angle
72,5º
72,5º
72,5º
72,5º
10 - Standover heigh
798
805
816
826
11 - Reach
375
390
415
440
12 - Stack
634
647
661
675
13 - Fork length
527
527
527
527
HE I GHT (CM)
HEIG HT (IN)
S IZE
<165
<65.0”
S
165-175
65.0”-68.9”
M
175-185
68.9”-72.8”
L
>185
>72.8”
XL
*The sizing measurements are orientative.
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TECHNICAL SPECIFICATIONS FRAME MATERIAL INTENDED USE SIZES FORK TRAVEL WHEEL SIZE MAX. TYRE SIZE
ALUMINUM TRAIL, ALL MOUNTAIN
BOTTOM BRACKET HEADSET REAR AXLE STANDARD
BRAKES
160mm DISC POST MOUNT *
S,M,L,XL
REAR ROTOR MAX. SIZE
180mm
120mm (27,5 AND 29)
REAR ROTOR MIN. SIZE
160mm
27,5+ AND 29" 29"X2.6 (EXTERNAL DIAMETER 746mm, WIDTH 70mm) 27,5"X3.0 (EXTERNAL DIAMETER 735mm, WIDTH 77mm)
FORK OFFSET
MAX. CRANK LENGHT
44mm
CHAINGUIDE ICGS CABLING LEFT-ROAD CABLING READY
YES. BOSCH GEN4 SPECIFIC NO INTERNAL (FULL SLEEVE) ALL CABLES ENTER THE FRAME ON THE LEFT SIDE
BOSCH GEN4 MOTOR
BOTTLE HOLDER
1. IN ALL SIZES
INTEGRATED 1 1/8-1 1/2
COMPATIBLE DI2
NO
COMPATIBLE SRAM AXS
YES
BOOST 12X148
REAR AXLE MEASUREMENTS
12x179
DRIVETRAIN COMPATIBILITY
10, 11 AND 12 SPEED
REAR AXLE THREAD PITCH
1.25mm
POWERMETER COMPATIBLE
NO
SEATPOST DIAMETER
31.6mm
INTERNAL BATTERY
SEATPOST CLAMP DIAMETER SEATPOST MAX. INSERTION FRONT DERAILLEUR MAX. CHAINRING SIZE Q FACTOR
35mm S(220mm) M(220mm) LG(245mm) XL(270mm) N/A. 1X ONLY
MOTOR MOTOR ASSEMBLY ANGLE
NO BOSCH GEN4 ONLY -12º
38T
BOSCH DISPLAY
KIOX OR PURION
190mm
DISPLAY HOLDER
OC COMPONENTS. 3 POSITIONS (IN MODELS WITH KIOX DISPLAY)
COMPATIBLE WITH CRANKS WITH A MINIMUM Q FACTOR OF 177MM CHAINLINE
DUAL BATTERY OPTION
YES. IN DOWNTUBE. 500WH ONLY. BOSCH POWERTUBE
BOSCH PURION
53mm
* Not all calipers and rotors in the market are compatible with all frames. All components specificated from Orbea have been tested. For aftermarket options, check components dimensions and tolerances before purchasing.
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HEADTUBE AND HEADSET Ø 46 0.1
Ø 42 3
45º
0.4
5 0.3
Max. 4 Nm
0.5
0.2
7,5 Ø 52,1 Ø 56
I N TEGRAT ED HEAD SET 1 1 / 8 -1 1 / 2 (BEARINGS INCLUDED, STARNUT NOT INCLUDED)
A RT Nº : X 0 2 3 INTEGRATED HEADSET 1 1/8-1 1/2
QUANT ITY 1
STEERER TUBE BATTERY KEY HOLDER KIT 00
KIT Nº: X3 6 2
Q UA N T ITY
0.1
KEY HOLDER SCREWCAP
1
0.2
EXTENDER HOLDER TOPCAP
1
0.3
BOLT M6x30
1
0.4
KEY HOLDER SETSCREW
1
0.5
M6 WASHER
1
For the correct installation of the extended holder topcap, the starnut must be set deeper than usual into the fork´s steerer tube to allow the headset to be adjusted correctly.
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REAR AXLE
6 10 Nm
1
2.5
3 Nm
2.1
20 4 Nm
2.2
Serie 200
R EAR AXL E 12x 148 01
A RT Nº : X 2 8 0
QUANT ITY
REAR AXLE 12x148
1
R EAR D E R AI L L E UR H A N GE R 02
KI T Nº : X 277
2.1
BOLT M4x15
QUANT ITY 1
2.2
REAR DER. HANGER STD X12
1
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PROTECTORS 3 3 Nm
4.1
4.4
5
CHA IN STAY RUBBER PROTECTOR 03
ART Nº: X 3 6 3 CHAINSTAY RUBBER PROTECTOR
2 Nm
4.3
Q UA N T ITY 1
4.2
2 Nm
3 3 Nm
MOTOR P ROT ECTOR KIT
4.3
4.4
4
4.6 3
4.5
5 Nm
04
KIT Nº: X3 6 4
4.1
RIGHT MOTOR PROTECTOR
Q UA N T ITY 1
4.2
LEFT MOTOR PROTECTOR
1
4.3
BOLT M4.1x16
2
4.4
BOLT M4x8
2
4.5
MOTOR PROTECTOR FIXING PLATE
1
4.6
BOLT M5x12
2
S EATP OST CLAM P 3 4 ,9mm
12
05
ART Nº: X 20 2 SEATPOST CLAMP 34,9mm
Q UA N T ITY 1
WILD HT BATTERY C OVER KIT 6.2 6.6
6.1 6.3 6.6 6.5
6.4 6.5
5.5
6.4
3 Nm
5.5
3 Nm
06
KIT Nº: X3 6 9
6.1
BATTERY COVER WILT HT BLACK
Q UA N T ITY 1
6.2
BOLT M3x8
1
6.3
BOLT M3x10
1
6.4
M3 LOCKING WASHER
2
6.5
WASHER M3
1
6.6
WASHER 5x10x2
3
CHA RGIN G P O RT RUBBER C OVER 12
ART Nº: X 3 6 8 CHARGING PORT RUBBER COVER
Q UA N T ITY 1
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CHAINGUIDE
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CABLING 8.2 7.3
7.2
8.3
15 4 Nm
7.4
7.1
Display Dropper seatpost Speed sensor
3
Brake
2
Derailleur 6 10 Nm
1
7.5
8.1 6
Install 2,5mm worth of washers on each bolt to separate the chainguide bracket from the motor.
C HAI N G UI D E OC B OS C H GE N 4 32-38 T
FRA ME CA BLEGUIDE KIT
07
A RT Nº : X 3 6 5
QUANT ITY
08
KIT Nº: X3 6 7
7.1
BOLT M5x20
1
8.1
RUBBER GROMMET 2mm 22x8
Q UA N T ITY 3
7.2
CHAINGUIDE BODY
1
8.2
RUBBER GROMMET 3mm 30x10
1
7.3
NUT M5
1
8.3
RUBBER GROMMET 3mm 22x8*
1
7.4
CHAINGUIDE BRACKET BOSCH GEN4
1
* Not in size S. All cables enter the frame through the top hole. Cable routing through the frame stays the same.
7.5
BOLT M6x10
2
7.6
WASHER M6
4
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ALL CONNECTIONS ARE MADE ON THE MOTOR´S NON-DRIVE SIDE
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OC COMPONENTS KIOX HOLDER Thought left chainstay to speed sensor bracket. To front of the bike throught downtube to Kiox display.
To internal battery’s downtube lower connector.
01
02
OC COMP ON E NTS KIOX DISPLAY H OLDER 3 5 M M LEFT 01
ART Nº: X 3 70
Q UA N T ITY
OC COMPONENTS KIOX DISPLAY HOLDER 35mm LEFT
Battery cable connector
HMI connector: Display
1
From March 2021, all Bosch Gen4 Orbea bicycles equipped with a Kiox display use the new OC Kiox holder X285, mounted to the right of the stem. Bicycles before this date mount the OC Kiox holder for assembly to the left of the stem. Bicycles before March 2021 are not compatible with the new OC holder unless the Bosch remote controller with a 290mm (Bosch par. numb. 1270016829) is replaced for a Bosch remote controller with a 350mm cable (Bosch part. numb. 1270016844). All Orbea bicycles with the new OC Kiox holder have the 350mm cable remote controller installed.
OC COMP ON E NTS KIOX DISPLAY H OLDER 3 5 M M RIGH T Speed sensor connector
02
ART Nº: X 28 5 OC COMPONENTS KIOX DISPLAY HOLDER 35mm RIGHT
Q UA N T ITY 1
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INTERNAL BATTERY PLATE The OC Components Kiox display bracket allows three positions of the display. -In front of the handlebar -On top of the stem -Behind the handlebar
11
It may be necessary to remove the holder from the handlebar and reposition the cables so they are not tight before fixing the holder on the preferred position. The display cables must not be tight, otherwise they may be damage when crashing. 3
10.2
Turn the bracket around the handlebar and adjust the pivot point between the bracket and the display holder until the desired position is achieved.
02
4 Nm
10.1
10.3
02
11
10.2
3 6 Nm 3 4 Nm
01
10.3
01
IN TERN A L BATTERY M OUNTING PLATE KIT
Screw
To remove the Kiox display from OC Components holder, unscrew first the bolt on the back of the holder with a 2.5mm Allen key. Using a bolt longer than the original may damage the display. Consult the complete Kiox display user´s manual here: https://www.bosch-ebike.com/fileadmin/EBC/Service/ Downloads/NA_MY19/BUI330_Kiox_MY19_US_ohne. pdf?_=1539780786
10
KIT Nº: X3 7 1
10.1
INTERNAL BATTERY MOUNTING PLATE
Q UA N T ITY 1
10.2
BOLT M4x10 DIN 7991
4
10.3
NUT M4 DIN934
4
BOS CH P OWERTUBE AND ABUS (LOC K) SPEC IFIC C OM PONENTS 11
For the Bosch specifc electronic componets, Powertube battery and battery brackets, contact a Bosch Ebike dealer. Consult the diagram on the next page for the break down of these components. For the Powertube bracket lock and key, contact and Abus dealer.
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MOTOR ASSEM BLY
T40
20 Nm T40
20 Nm
T40
20 Nm
13
The Bosch Gen4 fixing plates are available throught a Bosch ebike distributor.
M OTOR FI XI NG B OLTS B O S C H GE N 4 13
KI T Nº : X 3 6 6 BOLT M8x16 TORX BOSCH GEN4
QUANT ITY 6
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MAINTENANCE Orbea products are carefully designed to be long-lasting, efficient and easy to maintain. The carbon and aluminum frames on the Wild HT are extremely corrosion-resistant. However, your Orbea bicycle needs regular maintenance of its components in order to work properly and to ensure their longevity.
TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises.
1 ) K EEP YOUR W I L D H T C LEA N
Bearings are one element subject to wear and tear. They must be in good condition to ensure that the other parts of the bicycle work correctly: on the wheels, the steering column and the bottom bracket.
Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of removing dirty grease from gears and chain.
2 ) K EEP YOUR W I L D H T LU BE D Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.
3 ) I NSP E CT YOUR W I LD H T BE F O R E YOU R I D E Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/ loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressu-re. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings.
4 ) B EA R IN GS
Regularly check to make sure that the bearings turn freely in their housing and there are no signs of lateral play. Bearings that do not turn properly or that have any lateral play must be replaced immediately in order to prevent wear and tear to the parts of the frame. Very damp weather conditions can cause the bearings to wear out faster. Avoid washing your bicycle with pressurized water hoses. If you have any questions, take your bicycle to an Orbea dealer for correct diagnosis and maintenance.
5 ) BO S C H EBIKE ELECTRIC SYSTEM Ebikes´ electric systems use complex electronic components that require your attention. Always read the available documentation before using your ebike and follow the recommended use and maintenance instructions. This documentation will allow you to get the maximum performance out of your ebike. To know more about the Bosch system on your Wild HT, go to: https://www.bosch-ebike.com/
A FTER A CRASH OR IM PACT Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your Wild HT, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing: 1) Inspect your frame and components for damage. Do not ride your bike if any problems are detected.
WHAT TO LOO K FOR Inspect Frame and fork for evidence of cracking or ben-ding. If cracks are discovered, discontinue use immediately. Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover da-mage to your components, discontinue use immediately. Even if you don’t find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises. 2) Bring your bike to your Orbea dealer for professional inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress. A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.
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ORBEA WARRANTY
ADDITIONAL INFORMATION
The constant effort we make every day to produce the highest quality bicycles enables us to offer the following warranty and coverage conditions:
See the full description of the coverage and the Lifetime Warranty conditions at: https://www.orbea.com/int-en/warranty-benefits/
LEGAL WAR R ANTY
R E GI ST E R YOU R BICYCLE
Orbea guarantees its products by law for a period of 2 years or whatever has been stipulated as the legal warranty period in the country where the purchase was made, to the original owner of the bicycle/component.
In order to benefit from the extension of the Orbea Lifetime Warranty, register your bike within the first 30 days of having purchased it at www.orbea.com 01. REGISTER YOUR ACCOUNT
This warranty covers Orbea products against manufactu-ring defects and/or lack of conformity and guarantees the repair or replacement of the defective product at no cost to the affected customer. Likewise, this warranty also co-vers paint, varnish and corrosion defects on all frames and rigid forks assembled on our bicycles during the period specified in the first paragraph of this warranty.
02. REGISTRATION NUMBER
All warranty claim processes must be processed through an Orbea dealer, who will provide the company with the necessary documentation for the diagnosis of said claim. The dealer will inform the customer of the decision made by Orbea.
BOS CH EBIKE PRODUCTS
For any question or claim about the Bosch system on your Wild HT, contact your Orbea dealer.
ORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers:
FAC EBOOK
www.facebook.com/OrbeaBicycles
TW ITTER
www.twitter.com/Orbea/
YOUTUBE
Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos: www.youtube.com/user/OrbeaBicycles
www.instagram.com/orbeabicycles
ORBEA C ONTENT
View and download photos, videos and documents. content.orbea.com/us-en/
BLOG ORBEA
03. WHERE TO FIND YOUR NUMBER
www.orbea.com/es-es/blog/
OR BEA LI FET I ME WARR A N TY
YOUR ORBEA DEALER
2
As a complement to the legal warranty, Orbea offers the original buyer of the bicycle, under the condition of having registered their bicycle on the Orbea website within a period of 30 days following its purchase, the Orbea Li-fetime Warranty, which covers the frames and rigid forks we assemble on our bicycles, with no time limit, against manufacturing defects. This warranty extends the original period of coverage against pain, varnish or corrosion defects on our frames and rigid forks for one additional year after the end of the legal warranty period.
WA RRA N TY CLAIM PROC ESS
Bosch ebike components are covered by a two year warranty from the moment of purchase. Consult the complete warranty terms and conditions on https://www. bosch-ebike.com/
This warranty does not cover in any case damage derived from misuse or the lack of maintenance, or from the normal wear and tear of perishable parts, such as, but not limited to: seals, bearings, handlebar tape, spokes, hub, threads, tires, seat, etc. See the full description of the coverage and the legal warranty conditions at: https://www.orbea.com/int-en/warranty-benefits/
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1
Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A com-plete listing of Orbea dealers and distributors can be located on our website: www.orbea.com/us-en/dealers/?country=INT
3
SUPPORT 1
2
3
For technical questions about Orbea products, write to: support@orbea.com For any other question: orbea@orbea.com
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