IS UKRAINE’S FI
its caPacity is 900 M3 oF MDF anD hDF BoarDs Daily, eQuiValent to annual caPacity oF 300 000 M3 The plant is located in Korosten city, Zhytomyr region. It occupies the area of 70 ha. The company has innovative technological equipment, large storage facilities, excellent raw material resources and a network of transportation lanes. Main types of products include sanded and laminated MDF boards, fully corresponding with the requirements of the European standard EN622–5, with formaldehyde content corresponding to Е1 toxicity class. Based on own-produced HDF boards the plant also manufactures laminated floor coating, complying with the requirements of the European standard EN13329. The capacity of Ukrainian first laminate production line is 8.5 million m2.
KOROSTEN MDF PLANT IRST PLANT PRODUCING MDF AND HDF BOARDS
Korosten MDF Plant is initially focused on using machinery produced by leading companies at the market of wood processing industry equipment. Specifically, it has processing lines of the German company Siempelkamp — a status leader of equipment for wood board production; a Wemhoner lamination line and a Homag laminated floor production line. Auxiliary procurement is also provided by Siempelkamp using equipment of such colossuses as Меtsо, Buttner etc. The plant has a 35.4-m long ContiRoll press. Its construction enables continuous pressing with pressure distribution both by the press length and width. Currently the company is introducing an Integrated Management System in accordance with the international standards ISO 9001, ISO 14001 and OHSAS 18001. Eco-friendly raw materials, hi-tech production equipment, competent staff and stringent quality control are preconditions to success of Ukraine’s first MDF plant.
Korosten MDF Plant’s product range comprises: Laminated and sanded MDFs/HDFs: • single-side and double-side lamination; • thickness: 3 to 40 mm; • density: 760–780 kg/m3 (customized density — up to 900 kg/m3).
Class АС4 laminated floor coating: • panel thickness: 8 mm; • wide range of collections; • various surface designs and textures.
Sanded MDFs Dimensions, mm 2800×2700
3 +
5 +
8 +
10 +
Single-side laminated MDFs Standard thickness*, mm Dimensions, mm 10 12 16 18 19 2800×2700 + + + + +
Standard thickness*, mm 16 18 19 22 + + + +
12 +
25 +
25 +
28 +
30 +
38 +
Double-side laminated MDFs Standard thickness*, mm Dimensions, mm 16 18 2800×2700 + +
40 +
19 +
MDF Lite Let us bring to your attention our plant’s recent development — double-side laminated board «MDF Lite». This board has a density of 570 kg/m3. This is a more affordable version of laminated MDF, counterpart of chipboard (GOST 10632). MDF Lite is a diversity of designs, practicality and optimal quality-price ratio. Just as chipboard, it is used to manufacture various items of furniture, building and finishing materials. However, MDF Lite is more homogeneous and convenient for processing than chipboard, so this product can easily replace it in situations when durability and appearance are as important as price. Double-side laminated MDF Lite Standard thickness*, mm Dimensions, mm 18 2800×2700 + * Other format and thickness options are available against order.
Korosten Plant oFFers a WiDe range oF PoPular Designs oF laMinateD MDF BoarDs Laminated boards are based on sanded MDFs, by coating their upper and/or under-side with laminated film. Use of laminated boards in furniture production allows implementing any designer ideas, produce items of various styles and meet the needs of different consumer categories. Designs of laminated MDF and MDF Lite boards*:
Білий . . . . . . . . . . . . . . . . . . . . . . . . .110
Beech. . . . . . . . . . . . . . . . . . . . . . . . 381
Apple Locarno . . . . . . . . . . . . . . 1972
Walnut Acco . . . . . . . . . . . . . . . . 2251
Walnut . . . . . . . . . . . . . . . . . . . . . . . 722
Milky Oak . . . . . . . . . . . . . . . . . . . 8622
Birch Mainau . . . . . . . . . . . . . . . . 2260
Wenge Magic . . . . . . . . . . . . . . . 2226
Light Oak . . . . . . . . . . . . . . . . . . . . 740
*Any designs of laminated board are available against order.
MDF: physical and mechanical properties Parameter Humidity, % Bending strength, N/mm² Flexural modulus, N/mm² Thickness swelling for 24 h, %, NMT Formaldehyde content
Rated thickness ranges, mm 2,5 — 4 23 – 35
Laminated MDF Specific resistance at normal coating fracture, N/mm², lower borderline Pollution resistance Coating thermal resistance (at 180 °С) Coating resistance to elevated air temperature Surface impact resistance, mm, NMT
4 — 6 6 — 9 9 — 12 12 — 19 19 — 30 30 — 42 23 2700 30
7±3 23 22 20 2700 2500 2200 17 15 12 ≤ 8 mg/100 g board
18 2100 10
17 1900 8
0,6 As original 9
TU U 20.2–35255146–001:2010 MDF boards become more and more popular at the Ukrainian market. Compared to other panel materials, MDF boards feature substantially improved properties that extend the areas of their use, specifically: • machinability. MDF boards are convenient for milling machine processing due to their uniform mechanical properties. • durability and operating life. MDF panels are more durable, maintain their shape and hold fastening accessories firmly. • smooth surface. This allows using MDFs for high-quality coloring, lamination, applying facing film, veneer and other coatings. Physical and mechanical parameters of MDF boards produced by Korosten Plant meet the highest European standards. Besides, products of Korosten MDF Plant comply with all requirements of national standards and have UkrSEPRO certificate of conformity №UA1.006.0064587–11 dated 24.05.2011.
MDF loading rate for 2800х2070 mm format № 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Board Thick- density board ness kg/m3 nmbr, pcs. HDF 3 870 138 MDF 5 810 88 MDF 6 810 72 MDF 8 820 54 MDF 10 820 42 MDF 12 780 40 MDF 16 780 30 MDF 18 780 26 MDF 19 780 26 MDF 22 780 22 MDF 25 760 20 MDF 28 750 18 MDF 30 730 16 MDF 38 730 14 MDF 40 730 14 L1 MDF 10 820 42 L1 MDF 12 780 40 L1 MDF 16 780 30 L1 MDF 18 780 26 L1 MDF 19 780 26 L1 MDF 25 760 20 L2MDF 16 780 30 L2MDF 18 780 26 L2MDF 19 780 26 Lite L2MDF 18 570 26 Product name
m
2
799,85 510,05 417,31 312,98 243,43 231,84 173,88 150,70 150,70 127,51 115,92 104,33 92,74 81,14 81,14 243,43 231,84 173,88 150,70 150,70 115,92 173,88 150,70 150,70 150,70
Palette weight pack weight palette m3 pack (net), kg (gross), kg nmbr, pcs. 2,40 2088 2257 9 2,55 2066 2220 9 2,50 2028 2182 9 2,50 2053 2208 9 2,43 1996 2151 9 2,78 2170 2304 9 2,78 2170 2304 9 2,71 2116 2250 9 2,86 2233 2368 9 2,81 2188 2322 9 2,90 2202 2337 9 2,92 2191 2325 9 2,78 2031 2165 9 3,08 2251 2385 9 3,25 2369 2504 8 2,43 2016 2150 9 2,78 2189 2323 9 2,78 2184 2318 9 2,71 2128 2262 9 2,86 2245 2380 9 2,90 2212 2346 9 2,78 2198 2332 9 2,71 2140 2274 9 2,86 2257 2392 9 2,71 1570 1704 12
Eurovan m
m
7198,6 4590,4 3755,8 2816,9 2190,9 2086,6 1564,9 1356,3 1356,3 1147,6 1043,3 939,0 834,6 730,3 649,2 2190,9 2086,6 1564,9 1356,3 1356,3 1043,3 1564,9 1356,3 1356,3 1808,4
21,6 23,0 22,5 22,5 21,9 25,0 25,0 24,4 25,8 25,2 26,1 26,3 25,0 27,8 26,0 21,9 25,0 25,0 24,4 25,8 26,1 25,0 24,4 25,8 32,6
2
3
Packaging weight weight (gross), kg 20313 169 19980 154 19642 154 19868 154 19355 154 20738 134 20738 134 20250 134 21308 134 20901 134 21030 134 20926 134 19486 134 21466 134 20029 134 19348 134 20905 134 20863 134 20358 134 21416 134 21113 134 20988 134 20467 134 21525 134 20453 134
11‑b, Oktyabrskaya street, Korosten city, Zhytomyr region, Ukraine, 11501. Tel.: +380 (4142) 601 00 www.kmm.ua
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