WINERY EQUIPMENT
RECEPTION, PRESSING, CLARIFICATION, THERMOVINIFICATION, COOLING PROCESS, ŒNOPROCESS 2024-2025 CATALOGUE
“
MAKING YOUR WORK EASIER WHILE RESPECTING NATURE -
Since its creation in 1973, the PELLENC group has been manufacturing tools for agriculture, green spaces, and municipalities, working closely with the sector to make human tasks easier while also increasing productivity. Excellence and thoroughness in our work are values we hold dear. The 2,020 employees of the PELLENC Group are committed to designing, manufacturing, and marketing tools at the cutting edge of technological innovation. We are constantly seeking new ways to make working with nature more enjoyable and more efficient, through our conviction that it is possible to yield better results while also respecting the environment. Together we are pursuing our mission to work with nature, serving people.
COMPANY
TABLE OF CONTENTS COMPANY
CLARIFICATION
PELLENC GROUP................................................................................................................ 8
FILTR'ACTIV D SERIES.................................................................................................. 94
PELLENC PERA ŒNOPROCESS................................................................................ 9
FILTR'ACTIV T AND D COUPLING......................................................................... 98
PARTNERSHIPS................................................................................................................ 12
THERMOVINIFICATION
GULFSTREAM................................................................................................................. 102 FLASH DETENTE TECHNOLOGY......................................................................... 106
RECEPTION
ŒNOSM’ART 8............................................................................................................... 110
DESTEMMERS.................................................................................................................... 18
COOLING PROCESS
HOPPERS.............................................................................................................................. 16 KLINER.................................................................................................................................... 20
EXCHANGERS................................................................................................................ 114
MANUAL SORTING TABLES...................................................................................... 22
FERMENTATION MANAGEMENT....................................................................... 115
VIBRATING RECEPTION HOPPER......................................................................... 22
TARTARIC STABILISATION..................................................................................... 116
CRUSHERS........................................................................................................................... 23
CUSTOMISED THERMAL PROCESS................................................................ 117
BELT ELEVATOR................................................................................................................ 23 PUMPS.................................................................................................................................... 24 STEM SHREDDERS......................................................................................................... 25
RECEPTION
CUSTOMISED INSTALLATIONS............................................................................... 11
PRESSING
PROCESS EXPERTISE.................................................................................................... 10
FILTR'ACTIV T SERIES................................................................................................... 90
ŒNOPROCESS
PELLENC CONNECT................................................................................................... 120
INTEGRAL' WINERY........................................................................................................ 26
PERA AUTOMATED CONTROL SYSTEMS..................................................... 124
INTEGRAL' VISION........................................................................................................... 30
SMART OAK..................................................................................................................... 126
EXTRACTIV’ 2..................................................................................................................... 34
PRIZES AND AWARDS.............................................................................................. 129
CLARIFICATION
WORLDWIDE LOCATIONS............................................................................................. 6
PRESSING
SMART PRESS RANGE................................................................................................. 40 SMART PRESS SPC 20 - 30..................................................................................... 42 THERMOVINIFICATION
SMART PRESS SPC 40 - 150................................................................................. 48 SMART PRESS SPC 240 - 600.............................................................................. 56 SMART PRESS SPO 40 - 150................................................................................. 62 SMART PRESS SPC 4000 - 12000.................................................................... 68 SMART PRESS SP0 2000 - 8000....................................................................... 74 CONNECTED PRESS...................................................................................................... 80 SMART GRAPH.................................................................................................................. 82 ENOXY +................................................................................................................................ 84
ŒNOPROCESS
COOLING PROCESS
INGAS....................................................................................................................................... 86
5
AN INTERNATIONAL DISTRIBUTION NETWORK
HEAD OFFICE
Distributor countries ALGERIA / ARGENTINA / AUSTRALIA / AUSTRIA / BELGIUM / BOLIVIA / BRAZIL / BULGARIA / CANADA / CHILE / CHINA / CROATIA CYPRUS / CZECH REPUBLIC / DENMARK / FINLAND / FRANCE / GEORGIA / GERMANY / GREECE / GUADELOUPE / HUNGARY / ICELAND INDIA / IRELAND / ISRAEL / ITALY / JAPAN / JORDAN / LEBANON / LUXEMBOURG / MACEDONIA / MAURITIUS / MEXICO / MOROCCO MOLDOVA / NETHERLANDS / NEW CALEDONIA / NEW ZEALAND / NORWAY / POLAND / PORTUGAL / REUNION / ROMANIA / SAUDI ARABIA SERBIA / SLOVAKIA / SLOVENIA / SPAIN / SOUTH AFRICA / SOUTH KOREA / SWEDEN / SWITZERLAND / TASMANIA / TUNISIA / TURKEY UNITED ARAB EMIRATES / UNITED KINGDOM / UNITED STATES / URUGUAY.
6
INTERNATIONAL DISTRIBUTION NETWORK COMPANY
COMPANY RECEPTION PRESSING
PELLENC IS A FRENCH GROUP WITH AN INTERNATIONAL PRESENCE -
THERMOVINIFICATION
CLARIFICATION
We have over 2,000 authorised distributors on all continents. PELLENC extends its network every year and endeavours to offer its technologies and products to the largest number of customers.
Head office Pertuis, France COOLING PROCESS
Distribution subsidiaries Production subsidiaries FRANCE - SPAIN - CHINA - SLOVAKIA - PORTUGAL
ŒNOPROCESS
Mixed subsidiaries (distribution and production) SPAIN - FRANCE - ITALY
7
THE PELLENC GROUP -
A SUCCESSFUL STRATEGY From design to end-customer, a controlled, innovative process
From vine to cellar, in orchards, olive groves, green spaces and urban environments, PELLENC has become the technological benchmark everywhere. The first to use lithium-ion batteries, and as the originator of the multifunction concept, PELLENC is constantly innovating to meet its customers’ expectations in every way. • A model “designed in France” • Integrated production • An innovative concept: multifunctionality • "Customer-oriented" services
Vine growing
INDUSTRIAL INNOVATION Technological innovation for “Premium” products
Winemaking
• €21.1 M of annual turnover invested in R&D, • 1,320 patents filed. Development of “high-tech” skills • 190 employees in R&D.
Fruit growing
PELLENC TODAY €346 million consolidated turnover Average growth of 11% since 2011 7 manufacturing sites in France, Europe and China
Olive growing
Exports account for 63 % of business 2,020 employees
Green & urban spaces
8
THE PELLENC GROUP COMPANY
COMPANY
PELLENC PERA ŒNOPROCESS -
RECEPTION
The PERA family business, founded in 1896, has been a subsidiary of the PELLENC Group since 2014. PELLENC PERA ŒNOPROCESS is a reference in the field of support and innovation for wine creators and producers.
PRESSING
Season after season, our teams of experts are involved in the co-construction of highperformance facilities, their commissioning and maintenance over time. We devise solutions in consultation with our customers and partners to design the innovative facilities of tomorrow.
AVAILABILITY 6 days in 7 during the harvest. COST EFFECTIVE Optimisation of costs and solutions.
CLARIFICATION
International presence 100% French made Optimised processes Dedicated specialists Personalised support Tailor-made solutions
THERMOVINIFICATION
RESPONSIVENESS Assistance and Hotline, Harvest service.
OUR STRENGTHS
Undisputed quality Recognised satisfaction
Winery process engineering
COOLING PROCESS
OUR TEAMS
Oenological support
After-sales service
9
ŒNOPROCESS
OUR VALUES
EXPERTISE IN THE WINEMAKING PROCESS The PELLENC PERA ŒNOPROCESS optimises your wine-making processes by providing global and innovative solutions adapted to your needs. From understanding your needs to putting processes into practice, our experts assist you from A to Z in the construction of your installations.
KEY STEPS IN THE PROCESS
1 2 3 4 5 6
STUDY OF THE CUSTOMER’S NEEDS AND INSTALLATION ■ Analysis of the customer’s needs and expectations ■ Determination of the appropriate winemaking process
Wine expert technical-sales engineers
DESIGN AND INSTALLATION ■ Pre-study with layout drawings ■ Technical verification of the installations ■ Optimisation of process flows and operation
Design office engineers: automation, electrics and electronics, mechanical systems, thermal process (CAD)
Approval of the offer and installation
MANUFACTURING THE EQUIPMENT ■ Manufacture of specific equipment and hardware ■ Development of customised automation systems ■ Custom design and manufacture of electrical equipment boxes
Industrial teams: welding, panel metal work, machining, surface treatment, electricity, automation systems, modern equipment (welding robots, CNC lathes, etc.)
SET-UP AND MONITORING OF THE WORKSITE ■ Assembly and installation ■ Installation test ■ Checking the proper functioning of the press before the harvest
Factory after-sales services
PROCESS START-UP AND OPTIMISATION ■ Optimisation of settings to achieve performance targets ■ Oenological support
Wine expert After-Sales Service Engineers
MAINTENANCE AND TROUBLESHOOTING ■ Preventive maintenance ■ Maintenance contracts ■ Repairs
ACCOUNT MANAGERS (Project coordination and compliance with deadlines and quality levels)
10
DEDICATED EXPERTS
EXPERTISE & CUSTOMISED INSTALLATIONS COMPANY
Wine expert After-Sales Service Engineers
After-Sales Service Technicians (80 itinerant technicians during harvest seasons)
COMPANY
CUSTOMISED INSTALLATIONS
RECEPTION
-
- Harvest reception: 3 screw hoppers + H1000 destemmers + pumping hoppers - Pressing (SPC 240 and 2 SPC 320) - Thermovinification
CLARIFICATION
PRESSING
Saint Geniès des Mourgues (34)
Pressing site (2 SPC 240)
COOLING PROCESS
THERMOVINIFICATION
Fontanès (30)
- Pressing (SPC 320, PN480, PN240), - Thermovinification
ŒNOPROCESS
Buzignargues (30)
11
OUR COMMITMENTS -
ANADYOMENE, MÉDITERRANÉE TERROIR DIVIN: COMMITTED TO HUMAN VALUES AND HERITAGE Every day, PELLENC PERA ŒNOPROCESS is committed to enhancing the value of people’s work and promoting winegrowing areas worldwide. In 2017, PELLENC PERA ŒNOPROCESS partnered with the Anadyomene association in the Méditerranée Terroir Divin project. This heritage project highlights the work of vinegrowers and farmers who produce quality products in vineyards, olive-groves, and farms around the Mediterranean.
PELLENC PERA ŒNOPROCESS was founded on firm, human values. Those same values continue to underpin our company today. Here at PELLENC PERA ŒNOPROCESS, we believe that the potent resource of handing down know-how must be supplemented by a strong spirit of innovation. As such, it seemed to us a natural step to join the Anadyomène Association in developing the “Méditerranée terroir divin” project. The international dimension of their artistic project around the rich, vast vine- and olive-growing region around the Mediterranean echoes our vision of solidarity, sharing and creativity. “Méditerranée terroir divin” offers an artistic perspective on our olive- and vine- growing
12
THE COMPANY AND ITS PARTNERSHIPS COMPANY
crafts and their future challenges. This fits with our sense of corporate social responsibility (CSR). Contributing to the dissemination of the memorial project "Méditerranée terroir divin", in a philosophy of transmission and sharing, this is a mission that we have set ourselves for the next 5 years! For more information: www.anadyomene.org
COMPANY RECEPTION
THE MAS NUMÉRIQUE (SMART VINEYARD): A TECHNICAL AND SCIENTIFIC COMMITMENT Aware of developments in technology and winegrowing, PELLENC PERA ŒNOPROCESS became associated with the Mas Numérique (Smart Vineyard) in order to contribute to the development of digital, connected, smart vine growing.
CLARIFICATION
“Mas numérique” (Smart vineyard) is based at the Domaine du Chapitre de Montpellier SupAgro in Villeneuve-lès-Maguelone (Hérault, France). Its mission is to help train future agricultural engineers, winemakers, and agricultural technicians, as well as winegrowers and producers, by offering an informed perspective on the current smart digital environment. For actors from Mediterranean sectors, “Mas numérique” provides a way of experiencing and understanding the smart digital developments in this innovative field, offering tours and demonstrations in an actual usage setting.
PRESSING
Initiated in late 2016, “Mas Numérique” (Smart Vineyard) is a unique operation that undertakes agricultural production activities using digital solutions developed by fourteen companies specialising in smart digital agriculture, including PELLENC PERA ŒNOPROCESS.
Complementary marketed technologies
THERMOVINIFICATION
For more information: www.lemasnumerique.agrotic.org
COOLING PROCESS
We have been using the connected Smart Press SPC50 since the 2017 harvest at the Domaine du Chapitre. We find it very easy to use, with the clear, intuitive screen. It’s a “smart” press, in which the probe allows us to monitor conductivity in real time. This gives us a report on the quality of the juice flow. The connected press app is easy to use. In particular there is plenty of information on the (estimated) volume of juice flow and the pressing time remaining, which is useful for managing cellar work. When an error occurs or pressing is finished, I get an SMS which allows me to respond quickly.
Christophe Clipet
ŒNOPROCESS
Domaine du Chapitre, Hérault – FRANCE
13
14
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
RECEPTION
15
PRESSING
RECEPTION
COMPANY
Receiving hoppers
Website
The range of PELLENC PERA OENOPROCESS receiving hoppers is suitable for any type of installation and allows a regular supply of grapes to be fed to the destemming and sorting equipment.
We have a PERA PELLENC vibrating hopper to receive the grapes. We chose this equipment to ensure a regular supply to our H600 destemmer, and it does a good job of separating the various plant components. Manufactured to a very high standard of quality, this hopper is extremely reliable and durable. We feed through flows of about 25 t/h, which is largely sufficient to absorb the estate's harvest.
Patrick Galliano
Operation manager & Winemaker, Château Saint Maur Provence-Alpes-Côtes-d'Azur (83) – FRANCE
16
RECEIVING HOPPERS RECEPTION
COMPANY
VIBRATING HOPPERS
ARCHIMEDES SCREW HOPPERS: HORIZONTAL / ANGLED
The vibrating hoppers are used for all destemming and selective harvest sorting systems. The harvest is protected by the vibrating discharge system.
Archimedes screw hoppers feed directly into the destemmer at a constant, optimal rate. The largediameter screw displaces the volume and protects the grapes. Archimedes screw hoppers can be horizontal or angled, according to the needs of your installation.
The hoppers include:
• Vibrating base assembled on silent blocks • AISI 304 stainless-steel structure • Water-tight door actuated by pneumatic cylinders
• Hopper in AISI 304 stainless steel, thickness 3 mm • Ø 400 mm stainless steel Archimedes screw, thickness
Options: juice drip trays, intermediate opening, washing, manual opening, juice collector with pump control, weighing.
5 mm
• MIG (inert gas) welded
RECEPTION
Equipped with:
PRESSING
Options: weighing, coupling, drip grids, juice collector with pump control.
Vibrating bottom hopper
Screw hopper
Water-tight door actuated by pneumatic cylinders
Direct feed to destemmer
DRAINAGE HOPPERS
These hoppers are fitted with a screw that is progressively fed with grapes by tilting the hopper itself. They feed directly into the destemmer.
These hoppers allow a significant amount of quality juice (less oxidation) to be drained from the harvest with their very wide drainage surface. They optimise the press filling process for mechanical picking.
Tipping screw hoppers
Drainage hoppers
THERMOVINIFICATION
TIPPING SCREW HOPPERS
CLARIFICATION
AVAILABLE AS MADE-TO-MEASURE ONLY
CAPACITIES
FLOW RATES * (T/HR)
TYPE
GRAPE DRIP TRAY GRID DISCHARGE (MM)
TRAPDOOR
EMPTYING PLUG
JUICE TANK
TRB800
30-60 hl
40
Vibrating bottom
800 x 380
TRB1000
30-150 hl
50
Vibrating bottom
1000 x 380
• •
• •
• •
TRH400
50-150 hl
25 to 100
Horizontal screw Ø 400
• •
Ø 400
•
•
•
•
25 to 100
Tilted screw Ø 400
Ø 400
•
•
•
•
Optional equipment
– Not available
TRI400
50-150 hl
Note: Consult with us for hoppers of different capacities. *Flow rates depend on grape variety, type of harvest (manual or mechanical), and the condition of the grapes.
Standard equipment
ŒNOPROCESS
MODELS
COOLING PROCESS
TECHNICAL FEATURES
17
DESTEMMERS
Website
TO SEPARATE FOREIGN BODIES GENTLY These durable, reliable destemmers are designed for hand picking or mechanical picking, and are easy to clean and to maintain.
We have used PERA PELLENC destemmers in our cellars for many years. This reliable, durable equipment allows us to separate stalks, petioles, and leaves from the harvest, along with any foreign bodies, avoiding any breakdowns in the rest of the process. Our destemmer has a harvest selector that lets you choose between “harvests to be cleaned” and those “already clean”. In the latter case, it bypasses the destemmer and avoids crushing grapes that have already been destemmed. The rotational speed of the destemming shaft can be adjusted ensuring quality processing at a flow rate of approximately 50 t/hr. Alain Pierre
Technical Director, Vignerons de Buxy Burgundy (71) – FRANCE
18
DESTEMMERS RECEPTION
COMPANY
GENTLE DESTEMMING OF THE HARVEST
• Large diameter cage that rotates independently of the destemmer shaft
• The destemming shaft comprises fingers with swivel spatulas
• The PELLENC PERA ŒNOPROCESS destemmers
RECEPTION
guarantee optimum quality for your harvest
EASY TO USE
PRESSING
H1000
• Easy access to all parts • Quick and easy to adjust • Easy to clean: built-in washing ramp • H400 is a mobile, wheel-mounted destemmer
A RELIABLE AND STURDY DESIGN
• The rotational speed of the destemming shaft can be modified thanks to a remote control electronic frequency converter • Reliability: tried and tested robust construction
H600 with PHM600
CAGE RATED POWER DIAMETER (KW) (MM)
H400
260
5/15
400
1.8
H600
500
30
600
4.1
H800
1,000
50
800
5.5
H1000
1,200
70
1,000
7
*Flow rate depends on the installation, the grape variety, maturity, condition of the grapes, etc.
THERMOVINIFICATION
FLOW RATE* (T/H)
H1000
COOLING PROCESS
NET WEIGHT (KG)
ŒNOPROCESS
MODELS
CLARIFICATION
TECHNICAL FEATURES
H400 - swivel spatulas and washing ramp
19
Technical Innovation Award ENOMAQ - 2019
kliner
PELLENC PATENT Website
HIGH-CAPACITY ROLLER SORTING TABLE The Kliner roller sorting table is the ideal solution for large winemaking units. Its innovative solution for automatic adjustment significantly improves sorting quality. Kliner adapts automatically to all harvest types.
The solution offered by PELLENC PERA ŒNOPROCESS met all of our criteria: the roller system delivers outstanding sorting quality by removing a very large proportion of the plant debris (scraps of stem, petioles, etc.) that remain after destemming. Its real-time automatic adjustment adapts to harvests of varying qualities. The system is compatible with our throughput rates of between 50 and 60 t/hr. Finally, it is quick and easy to clean the sorting table. Today, 100% of grapes from our cooperative members are sorted by this efficient system. Benjamin Maison
Manager of Vignerons de Puisseguin Lussac, Saint-Emilion Bordeaux (33) – FRANCE
20
KLINER RECEPTION
COMPANY
REDUCTION OF GREEN WASTE
• Removes green waste: stalks, leaves, petioles • Removes foreign bodies • Improves the wine quality
RECEPTION
ADAPTS TO THE HARVEST
• Automatic adaptation of sorting to the harvest • Flow rates compatible with the reception of large vinification units
In-line integrated installation
• Can be integrated into a PERA PELLENC reception line • Tough, reliable technology that is tried and tested by the PELLENC Group
• Operates efficiently with all types of harvest
PRESSING
SIMPLE OPERATION
• Fully retractable system for easy washing • Continuous operation coupled to the destemmer • PERA PELLENC automated control system • Compact and robust
Kliner 1000
CLARIFICATION
UNRIVALLED SORTING SPEED
• Continuous operation • High-speed sorting (speed unattainable by hand) • Automatic adjustment for any type of harvest =
saves on labour and optimises working safety and efficiency Harvest sorted beneath the destemmer NEW
THERMOVINIFICATION
ADAPTABLE ROLLER SORTING TABLE
To fit under small rotary destemmers, the roller sorting table can be adjusted manually. The special design of PELLENC rollers ensures qualitative sorting of renowned quality.
COOLING PROCESS
KLINER R600
TECHNICAL FEATURES
Adaptable / manual
FLOW RATE* (T/H)
DESTEMMER COMPATIBILITY
POWER (KW)
VIBRATING HOPPER
FEET ON CASTORS
ROTATION SPEED VARIATOR
DRAINAGE UNIT -
Kliner 800
30/45
H600 - H800
1.34
-
-
-
Kliner 1000
45/60
H1000
1.34
-
-
-
-
Kliner R200
4/6
H400 C
0.75
-
Kliner R400
10/12
H400 C
1.1
0+(0.12KW)
Kliner R600
12/20
H600
1.5
-
• • •
• • •
• • •
*Flow rate depends on the installation, the grape variety, maturity, condition of the grapes, etc. Adaptation of destemmer to sorting table: on request.
Standard equipment
- Not available
ŒNOPROCESS
Automated high flow rate
MODELS
21
FULL RANGE OF SORTING TABLES
FOR ALL YOUR HIGH-QUALITY MANUAL SORTING NEEDS
Website
SORTING TABLE WITH BELT (TTB)
The belt sorting table is ideal for sorting clusters before destemming. Advantages:
• Robust: stainless steel construction • Smooth belt made of food-grade PVC • J uice tray • Wheel-mounted for mobility • Adjustable belt scrapers • Electric box with on/off switch
Sorting table with belt
VIBRATING SORTING TABLE (TVT) Ideal for manual sorting of whole cluster or destemmed grapes, the TVT vibrating sorting table has two drainage areas with two grids (to remove juices, pips, small insects and plants), two drainage baskets on sliders to collect the waste, and two liquid collecting trays on sliders with male connectors.
Vibrating sorting table
• 2 drainage zones • Stainless steel assembly • 2 lateral waste troughs • Wheel-mounted for mobility • Adjustable level setting skids • 2 vibrators • Speed control via frequency converter • Electric box with motor circuit breaker and associated
Vibrating hopper
contactor, on/off switch
VIBRATING RECEPTION HOPPER (TRV) It drains and regulates manual or mechanical picking. It is composed of a double-sort process with drip trays with oblong holes of varying sizes, a slider-mounted drainage basket, and a juice tank.
• 2 drainage zones • Stainless steel construction • Wheel-mounted for mobility • Electric box with on/off switch • Adjustable level setting skids • 2 vibrators • Speed control via frequency converter • Anti-splatter lip on three sides • TBox hopper capacity/dimensions
22
CRUSHERS, CONVEYOR, SORTING TABLE AND HOPPER RECEPTION
TECHNICAL FEATURES MODELS
TTB
LENGTH (MM) 2,500 3,600
WIDTH (MM)
POWER (KW)
800
0.75
TVT
4,100
750
1.8
TRV
150
700
1.05
COMPANY
CRUSHERS The specific shape of the roller lobes means PELLENC PERA OENOPROCESS crushers can be used with destemmed grapes or whole clusters. Each model has been designed with a strong, stainless steel chassis and polyurethane rollers which adapt to the flow rate to be handled, with adjustable spacing for any type of vinification.
RECEPTION
F704C crusher
Advantages:
• Robust: stainless steel construction • Easy maintenance: driven by Ertalon pinions
PRESSING
F10 crusher under H400 destemmer
Website
MODELS
FLOW RATES * (T/HR)
F10
5-15
LENGTH OF ROLLERS (MM)
RATED POWER (KW) Driven by the H400
WEIGHT (KG)
ROLLER TYPE
45
ADJUSTABLE SPACING
DESTEMMER COMPATIBILITY
yes
H400
CLARIFICATION
TECHNICAL FEATURES
Polyurethane
F30C
25-30
700
2.2
300
yes
H600
F704C
50-90
700
4
300
yes
H800 - H1000
THERMOVINIFICATION
*Flow rate depends on the installation, the grape varietal, maturity, condition of the grapes, etc.
ELEVATOR CONVEYOR BELT For a smooth conveying of the harvest:
Website
ŒNOPROCESS
ptions: hoppers, variable speed controller, adjustable O chute, quick-release belt tension system
COOLING PROCESS
• Stainless steel construction • Food-grade belt with 60mm-high curved cleats • O pen compartment • Interior cleaning scraper • Twin DN 50 drainage tubing • Width: standard 300 and 400 mm • Length: variable according to requirements • Geared motor drive
Cleated belt elevator
23
A LARGE RANGE OF PUMPS TO SUIT ALL CELLAR APPLICATIONS
Website
ECCENTRIC SCREW PUMPS Ideal for pumping the destemmed harvest, whole clusters, destemmed fermented grapes, or whole fermented harvest.
• Robust: stainless steel hopper and rotor • Two-speed elastomeric stator
ptions: hopper casing, tapping for SO2, bridge breaker, dry-running O detection system.
Eccentric screw pumps
WHEEL-MOUNTED ECCENTRIC SCREW PUMPS
PHM 400
PHM 600
STATIONARY ECCENTRIC SCREW PUMPS
PHM 800
ECCENTRIC SCREW PUMPS UNDER TANK
PHV: eccentric screw pumps with fixed position hopper
PHT: pump under tank with rectangular hopper
PHC: under-tank flanged pump
TECHNICAL FEATURES TYPE OF PUMP WHEELMOUNTED ECCENTRIC SCREW PUMPS
STATIONARY ECCENTRIC SCREW PUMPS ECCENTRIC SCREW PUMPS UNDER TANK
MODELS
FLOW RATES POWER (T/HR) (KW)
LENGTH (MM)
WIDTH (MM)
HEIGHT (MM)
VARIABLE SPEED DRIVE
GRAPE HOPPER DISCHARGE CAPACITIES (L)
Ø 80
1,960
950
990
electronic •
Ø 120 ball cap
–
Ø 90
1,900
900
800
mechanical • Ø 120 ball cap
–
2,700
800
900
electronic •
–
PHM 400
Up to 12
5.5
PHM 600-20
15-20
5.5
PHM 600-32
20-30
7.5
PHM 800
40-60*
9
Ø 100
PHV 400
32
7.5
Ø 80
PHV 800
60
7.5
Ø 100
PHV 1000
80
11
Ø 120
PHV 1200
120
15
Ø 140
– – – –
9 to 32
7.5
Ø 80
electronic •
37
11
Ø 100
electronic •
PHT 400 PHC 400 PHT 800 PHC 800
* For fresh harvest.
24
ROTOR (MM)
PUMPS AND STEM SHREDDER RECEPTION
Standard equipment
Ø 120 ball cap DN125 PN16
DN150 PN16
DN125 PN16
Optional equipment
500 1,000 1,500 2,000 4,000 5,000
– – – Not available
COMPANY
VOLUMETRIC PUMPS Ideal for pumping any type of harvest (destemmed, whole cluster, destemmed fermented or whole fermented) and pomace.
RECEPTION
Two sliding pallets move in the drum on guides and their rotation and back-and-forth movement transfer the product from suction to discharge.
• Robust: stainless steel construction • Harvest preservation: volumetric pump • Easy cleaning and maintenance: easy access to all
PP: grape pump
PM: pomace pump
SUCTION PUMPS
LIQUID PUMPS
Ideal for pumping destemmed harvest.
Suction pumps for pumping must:
Options: tapping for SO2, frequency converter.
Option: frequency converter
• Robust • Two-speed elastomeric stator
PRESSING
elements
• Robust: stainless steel rotor • Two-speed elastomeric stator
MODELS
FLOW RATES POWER (KW) (T/HR)
ROTOR (MM)
USE AND MOBILITY
SCREW Ø (MM)
Harvest bins
–
PP 100-40
40
7.5
–
PP 100-60
60
11
–
PP 100-80
80
11
–
PM 102
30 to 50
13.2
–
Harvesting fixed Harvesting fixed Pomace wheel-mounted
SUCTION PUMPS
PHP 800
60
7.5
Ø 100
–
–
LIQUID PUMPS
PHL 400
90 to 320
7.5
Ø 80
–
–
VOLUMETRIC PUMPS
– – 300
THERMOVINIFICATION
TYPE OF PUMP
CLARIFICATION
TECHNICAL FEATURES
COOLING PROCESS
STEM SHREDDER Save space for your large quantities of green waste.
• Robust, tried-and-tested design: stainless steel construction
• 1 mobile drum: 36 blades • 1 ramp of 11 fixed counter-blades that can be retracted to remove foreign bodies • Power: 11 kW
Stem shredder ŒNOPROCESS
Website
25
Gold medal INTERVITIS - 2013 Commendation SITEVI - 2011 VINITECH - 2010
Integral' winery
99.8% CLEANLINESS* AND INTACT BERRIES! High-frequency linear destemming combined with two sorting systems: a vibrating destemming and distribution table and a double-stage roller sorting table, enables Integral' Winery to destem gently and separate all of the green waste from the harvest.
Having used the new INTEGRAL WINERY on the estate from the outset, I have noticed a significant improvement in the washing and centralisation of waste, which saves time and simplifies waste management. Thierry Usseglio,
Pierre Usseglio family member, Provence-Alpes-Côtes-d'Azur (84) – FRANCE
26
INTEGRAL' WINERYRECEPTION
COMPANY
UNRIVALLED QUALITY
RECEPTION
• 99.8 % cleanliness* • 95% of petioles > 35 mm removed • Whole berries • Protects the harvest and stalks • High sorting quality for large flow rates • Tried and tested by over 2,000 users in cellars • Quality work in manual or mechanical harvesting
SIMPLE AND RELIABLE MACHINES Results of Integral' Winery sorting prior to Integral' Vision
PRESSING
• Simple, instant adjustments • Quick cleaning (15-30 minutes) • Easy to install
A RANGE THAT IS ADAPTED TO YOUR NEEDS
• Can be adapted to the harvest (according to the size of the berries)
CLARIFICATION
• Range adapted to every winery size • Full range of sorting technologies on one machine
REDUCING SORTING COSTS
• Destems and sorts = 2 in 1 • Reduced labour costs • Up to 25% saving on the total cost of destemming and sorting
THERMOVINIFICATION
Quick cleaning, easy access
COOLING PROCESS
Integral' Winery L mechanical sorting results
Integral' Winery S
ŒNOPROCESS
* Based on IFV tests from 2008 and 2011, on hand picking of Merlot grapes.
27
INTEGRAL' WINERY High-frequency linear destemming modules
PELLENC PATENT
Feeding fingers
Harvest reception hopper
Website
Grid conveyor belt Sorting: vibrating distribution and draining hopper Sorting: feeding rollers Sorting: variable screen rollers
Pips, aborted berries and small waste
28
Intact berries
Green waste: whole stalks, petioles, etc.
EASY WASHING
EASY AND INTUITIVE ADJUSTMENT
Open machine parts for easy access, reduced wash times as well as lower water consumption.
The control console is close to the work area, so the operator can see the result and optimise settings.
INTEGRAL' WINERYRECEPTION
A SORTING SYSTEM THAT COMBINES TWO TECHNOLOGIES
Gentle separation of berries from stalks by vibration: berries are intact, stalks are not broken.
Vibrating distribution and draining hopper:
Feeding of the sorting table: the free berries pass through the slotted conveyor belt, avoiding any crushing.
and small waste (pips, aborted berries, small insects, etc.)
COMPANY
HIGH-FREQUENCY LINEAR DESTEMMER
• Prepares the harvest for sorting: elimination of juice
RECEPTION
T he PELLENC two-level screen roller sorting table:
• Reorientates petioles (grooved solid feeding rollers). • Sorts the harvest and eliminates green waste: stalks,
leaves, petioles, vine shoots, foreign bodies, etc. (sorting rollers with spikes).
PRESSING
This sorting is optimised by adjusting the dimension of the screen to the harvest and by the design of the rollers. Direction of harvest flow
High-frequency linear destemmers
Feeding rollers and sorting rollers on two levels
Grid conveyor belt
Drainage zone
CLARIFICATION
Feeding fingers
Distribution zone
TECHNICAL FEATURES
Width (overall, in mm) Overall height (min.-max. in mm)
up to 4 t/h
3 to 10 t/h
7 to 20 t/h
–
4 to 12 t/h
10 to 25 t/h
2,080
2,600
2,820
1,175
1,575
1,740
1 590-2 480
2,020-2,570
2,090-2,640
950
1,300
Machine weight (inclusive of all options in kg) Rated power (kW)
4.3
6.9
400 to 860 movements/min.
400 to 860 movements/min.
400 to 860 movements/min.
Stainless steel 304 L
Stainless steel 304 L
Stainless steel 304 L
1,040 x 800
1,040 x 800
1,410 x 800
Number of destemming modules
1
2
4
Vibrating drainage and distribution table
–
•
•
•
•
•
– – • •
• • • •
– – • •
Destemming frequency Material Feed hopper (in mm)
Height-adjustable roller legs 500-1,050 mm Roller legs 1,050-1,300 mm Support chassis over Intregral'Vision Pips/juice separation On/Off switch
*Flow rate depends on the plant, the grape varietal, maturity, condition of the grapes, etc.
Standard equipment
Optional equipment
THERMOVINIFICATION
Length (overall, in mm)
INTEGRAL’ WINERY L
COOLING PROCESS
Flow rate (mechanical picking)*
INTEGRAL’ WINERY M
ŒNOPROCESS
Flow rate (hand picking)*
INTEGRAL’ WINERY S
– Not available
29
Silver medal VINITECH - 2008 INTERVITIS INTERFRUCTA - 2010
Integral' vision
PERFECT SORTING FOR EXCEPTIONAL WINES The grape-by-grape computer-visionic sorting system removes the unwanted material from the harvest: green waste, foreign bodies, and unripe or unhealthy berries.
This is amazing technology. The sorting action removes really microscopic particles of leaves, stalks, or fragments, scarcely visible to the naked eye, and impossible to sort by hand. The quality is amazing, as is the accuracy of the settings. You can set the machine to sort berry size, ripeness or colour: anything you want to work on or refine. Château Lassègue, Saint-Emilion Bordeaux (33) – FRANCE
30
INTEGRAL'VISION RECEPTION
COMPANY
INCREDIBLY HIGH-QUALITY HARVEST
• Continuous and complete sorting • Protection of the harvest • Real-time selection of harvest sorting level depending on the quality desired
• This perfect sorting has a direct positive impact on RECEPTION
the quality of the wines
EASY TO WASH AND USE
• Simple real-time settings adjustment: ergonomic touchscreen interface
• Quick and easy cleaning (20-25 minutes) with
Ergonomic interface
integrated pre-cleaning system
PRESSING
OPTIMISED USE
• 2,000 elements sorted per second, up to 12 tons per hour
• Quick and easy to use • Immediately operational, no calibration required before start-up
• The sorting chain can be managed by just one person
CLARIFICATION
• Easy to move between wineries White grapes sorting
OPTIMISED SORTING COSTS
THERMOVINIFICATION
• Significant reduction in labour costs • Best quality/price ratio on the market • Optimises the quality of your wines
ŒNOPROCESS
COOLING PROCESS
Result of high quality optical sorting
Quick and easy cleaning
31
INTEGRAL' VISION
PELLENC PATENT
Vision unit
Tactile control screen
Website
Camera
Blue grooved conveyor
Buffer tank + air treatment system
Harvest reception from the vibrating table
LED lighting Nozzle bar Sorted berries discharge
Pneumatic, hydraulic and electrical connections
Collection bin for waste detected and ejected by the Visionic sorting system
Adjustable roller legs (option)
WASHING MADE EASY
EASY AND INTUITIVE ADJUSTMENT
The cleaning system of the conveyor belt and the easy access to the different parts of the machine reduce washing times and water consumption.
An intuitive touchscreen interface allows all machine settings to be made. The ability to change the brightness ensures visibility in all situations.
INCREDIBLY HIGH-QUALITY HARVEST This perfect sorting has a direct positive impact on the quality of the wines. Complexity and aromatic intensity
IMPROVEMENT
Volume in the mouth Suppleness of the tannins Sharper wines Herbal character
REDUCTION
Bitterness Astringency Dryness
Waste removed
32
Sorted harvest
COMPANY
BERRY-BY-BERRY SORTING ACCESSIBLE TO ALL 1 - Preparation of the harvest for sorting
Stabilisation of the harvest and alignment of objects in front of the nozzles to improve sorting accuracy (blue grooved conveyor).
RECEPTION
Drainage, distribution across the full width of the machine, removal of small waste: optimised sorting (vibrating table).
2 - Analysis and sorting
PRESSING
The nozzles eject unwanted items from the harvest (green waste, berries that are unripe or in poor health, dried-out grapes, etc.) via the bar of compressed air nozzles.
CLARIFICATION
The camera continuously films the harvest on the conveyor. The PELLENC sorting software analyses the images depending on the selected level of sorting (sorting by shape and colour).
Up to 12t/h
Up to 12t/h
Length (overall, in mm)
3,040
1,675
Width (overall, in mm)
1,870
1,420
Total height (min.-max.) (mm)
2,160-2,580
1,300-1,850
Height of grape outlet (min.-max.) (mm)
Flow rate (depending on grape varietal, maturity, state of health, dehydration and desired sorting quality)*
600-1,025
–
Working width/distribution (mm)
1 021
953
Machine weight (inclusive of all options) in kg
850
275
Rated power (kW)
2.6
0.6
16A 3P + T at 400/410 V
16A 3P + T at 400/410 V
Electrical power supply Air supply
50m3/h at 7 bars
–
Material
Stainless steel 304 L
Stainless steel 304 L
Conveyor speed (m/s)
2.4
Pneumatic tank (2 x 24 L) + air treatment
• • • • •
– – – – • –
In-situ pre-cleaning Waste collection bin from the vision unit with evacuation screw Height-adjustable roller legs Control of peripheral systems (extractiv', Integral' Winery, etc.)
Standard equipment
Optional equipment
COOLING PROCESS
VIBRACTIV'
ŒNOPROCESS
INTEGRAL' VISION
THERMOVINIFICATION
TECHNICAL FEATURES
– Not available
33
Bronze Medal VINITECH - 2012
ExtraCtiV’ 2
INNOVATIVE CRUSHING CONCEPT This innovative crushing concept allows optimum opening of the berries based on their maturity, resulting in better extraction of juices, polyphenols, and aromatic compounds. Flow rates of up to 25 metric tons/hour.
We tested the new PELLENC Extractiv’ crusher on several varieties for our rosé, white, and red wines. Several aspects of this truly innovative unit won us over: the settings are very easy to adjust, the system causes the berry to burst in a way that is more conducive to skin maceration, and the grapes are crushed in a very homogeneous manner. Cleaning is extremely easy: a simple jet of water is enough.
Domaine de Valdition Provence-Alpes-Côtes-d'Azur (13) – FRANCE
34
EXTRACTIV’ 2 RECEPTION
COMPANY
CRUSHING BASED ON BERRY MATURITY
• Better extraction (juice, phenolic compounds, aromatic precursors)
• Stabilised colour: tannins-anthocyanins combinations • Open berries: increased surface contact between the juice and the skin
OPTIMISATION OF MACERATION • Reduction of maceration time • Faster rotation of the vats
RECEPTION
• Reduction in herbal taste and bitterness • Pips and green berries are not crushed
Extractiv’ frame drawer beneath Selectiv' Process Winery M
PRESSING
SIMPLE AND EFFECTIVE
THERMOVINIFICATION
CLARIFICATION
• Quick cleaning • Easy to install • Simple, instant adjustments • Easy maintenance • Up to 25 T/h
ŒNOPROCESS
COOLING PROCESS
Extractiv'2 on roller leg chassis at the exit of Integral' Vision
35
EXTRACTIV’2
Website
Whole clusters
Destemmed and sorted harvest
Crushing wheel: the berries are cast against the conical frame of the crusher
Adjusting the crushing intensity: adjustment of the wheel rotation speed to achieve the desired crushing intensity
Crushed harvest: better extraction of juices and phenolic compounds
QUICK AND EASY CLEANING E asily installed under the Winery range and at the output of the Vision.
36
EXTRACTIV’ 2 RECEPTION
COMPANY
PELLENC PATENT
CRUSHING BASED ON BERRY MATURITY
Opening of the berries: releases juice and greater juice/skin contact surface. RECEPTION
Better extraction of skin compounds (polyphenols, aromatic compounds, etc.). Adjustments are simple and can be done in real time based on the desired crushing intensity.
Tests carried out with the INRA from 2010 to 2012
2,2 2 1,8 1,6 1,4 1,2
Better colour stabilisation: tannins-anthocyanins combinations
54 52 50 48 46 44 42
0
50
100
150
200
250
300
40
0
Time (days)
No crushing
Crusher with microtooth cones
50
100
150
200
250
300
Total polyphenols index (TPI) higher after several months in the bottle
Time (days)
Extractiv’ 2
THERMOVINIFICATION
2,4
1
Bottling
56
CLARIFICATION
58
Bottling
2,6
PRESSING
Higher TPI
Colour stabilised 2,8
Total polyphenol index
Derived pigments resistant to SO2 decoloration
Results after 5 months of bottling
TECHNICAL FEATURES
Extractiv’2 Length (overall, in mm)
960
Width (overall, in mm)
580
Height (overall, in mm)
360
Crushed grapes outlet (mm)
Ø 450
Machine weight (exclusive of options) in kg Electrical power supply
66 16A 3P+T in 400-480V 3-phase
Rated power (in kW)
1.5
Mobile frame
• • • •
Frame drawer beneath Selectiv' Process Winery M & L Chassis under Selectiv' Process Winery S Selectiv' Process Vision 2 adaptable hopper outlet
COOLING PROCESS
Up to 25 t/h
ŒNOPROCESS
Flow
Available as an option
37
38
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
PRESSING
39
PRESSING
RECEPTION
COMPANY
THE SMART PRESS RANGE The Smart Press range of pneumatic presses meets the expectations of the most demanding winemakers. These presses are equipped with the latest innovations. The Fast Press drainage grids and the intuitive Touch Press control interface allow optimum use of the press to extract the highest quality juices. The Smart Press range is available for all wineries, from 20 to 600 hl in the closed-cage version, and 40 to 150 hl in the open-cage version. For Champenois wineries, specific models approved for quality by the CIVC are available from 4,000 to 12,000 kg in closed cages and from 2,000 to 8,000 kg in open cages.
SMART PRESS SPC PNEUMATIC CLOSED CAGE PNEUMATIC PRESSES
SPC 240 - 600 The high-capacity press.
Quality, intelligent, oenological and connected presses.
SPC 20 - 30
SPC 40 - 150
The press for smaller tanks.
The press for selective cuvées.
SMART PRESS SPO OPEN CAGE PNEUMATIC PRESSES
SP0 40 - 150
Simple, high-quality, intelligent and connected presses.
40
SMART PRESS RANGE PRESSING
The practical, efficient press.
CIVC-approved quality presses, intelligent and connected.
PELLENC PERA ŒNOPROCESS offers two efficient and integrated solutions to protect juices against oxidation. These innovations have been proven in some of the world's leading vineyards.
SPC 4000 - 12000
ENOXY+
SPO 2000 - 8000
INGAS
High-quality, simple and efficient approved presses.
A menu of inerting options in the pressing process.
Injection of liquid oenological inputs into the heart of the press.
THERMOVINIFICATION
CLARIFICATION
PRESSING
Approved quality presses with renowned juice quality.
COMPANY
EFFICIENT OXIDATION PROTECTION SYSTEMS
RECEPTION
SPC AND SPO SMART PRESS DEDICATED TO CHAMPAGNE WINEGROWERS
SMART GRAPH
Monitor pressings from the PELLENC Connect application.
DST (decision support tool) to understand, analyse and manage pressings.
ŒNOPROCESS
CONNECTED PRESS
COOLING PROCESS
SIMPLE AND PRACTICAL TOOLS FOR CONTROLLING PRESSING
41
SMART PRESS SPC 20-30
THE CLOSED CAGE PNEUMATIC PRESS FOR SMALL HARVESTS The Smart Press range of pneumatic presses meets the expectations of the most demanding winemakers. These selective presses are equipped with the latest innovations. The Fast Press drainage grids and intuitive Touch Press control interface make it easy to use the press to extract highest quality juice.
Since we started using the SPC 20 we have rediscovered the pleasure of quick and easy pressings while taking advantage of the technological evolution. Guillaume Glantenay
Domaine Georges Glantenay Burgundy (21) – FRANCE
42
SPC 20-30 SMART PRESS PRESSING
COMPANY
JUICE PRESSING
• Juices are protected • Juice run-off flows directly into the juice tank • Preservation of aromas and colours • Juice is clear, not cloudy, due to self-filtration
RECEPTION
through the pomace and Fast Press pierced grids with vertical slots
AN OPTIMISED DESIGN
• Choice of cycle depending on the profile sought • The press can be used for skin maceration • Complete drainage cap for thorough cleaning of the
Smart Press SPC 20
PRESSING
press • Robust, reliable design • Wide opening door • Compact tank with large diameter for optimum filling • Savings in water and energy • Easy to move around in the winery • Start-up support and qualified after-sales service
THERMOVINIFICATION
SPC 20: easy to move around in the winery
Double manual door
COOLING PROCESS
touchscreen • Quick and easy cleaning of the press with the Fast Press drainage grids (30 minutes on average) • Easier to use • Reduced handling by the operator • Complete and rapid emptying of pomace • Connected press (optional) for real-time remote information
Fast Press pivot drainage grids for washing made easy
ŒNOPROCESS
• Ergonomic and intuitive Touch Press colour
CLARIFICATION
THE PLEASURE OF SIMPLE PRESSING
43
SMART PRESS TECHNOLOGY
Website
Manual axial feeding
Sliding juice tank
Manual double door
Juice runoff valves
Touch Press tactile control console
Handle for easy movement in the winery
Smart Press SPC 30 closed cage
44
SPC 20-30 SMART PRESS PRESSING
COMPANY
FEED Gravity feed through the double door: filling by conveyor belt or crate.
PRESSING
RECEPTION
Manual axial feeding: filling by grape-harvest pump.
Double manual door
CLARIFICATION
Axial feeding inlet with manual valve
OPTIMISED DESIGN FOR MAXIMUM PERFORMANCE
THERMOVINIFICATION
The improvements are significant: superior drainage, optimised pressing time, ease of use and washing. The Fast Press pierced drainage grids with vertical slots facilitate quick daily cleaning (30 min) and total emptying of the pomace.
Connected press (option). See detailed page at the end of this chapter.
Fast Press drainage grids
ŒNOPROCESS
The membrane is made of food-grade polyurethane material with both sides complying with CE/FDA food standards, allowing pressing with even a very small amount of harvest.
COOLING PROCESS
The fast grid opening system makes it easier to thoroughly wash the vat.
45
SIMPLE AND SMART PROGRAMMING The intuitive Touch Press touchscreen interface makes it easy to get started and operate the machine:
• Pressing cycles customised to meet the needs of the winery (logistics, quality, etc.)
• Modification of the pressing program in real time • Save programmes (in advanced mode) on a USB flash drive for perfect traceability
• Real-time information on any anomalies for faster response times by operators
Simple and easy to use interface
CUSTOMISABLE PROGRAMMING operator: pressure, hold time, number of breaking-up cycles • 20 programs with 99 possible programming lines
PRESSURE
• Programming of the different pressing phases by the
Break-up: P=0 Hold time in minutes
PHASES/TIME
46
COMPANY RECEPTION PRESSING
TECHNICAL FEATURES CLOSED CAGE SPC 20 AND 30 SMART PRESS
Axial feeding with end-of-filling detector
Ø 125 manual
Juice run-off
Flows directly into the trough
Automatic washing cycle
•
Drainage
Fast Press drainage grids
Fast Press electropolished drainage grid
•
Advanced Pressing Cycle
•
Touch Press colour touchscreen
•
Dimension A (in m)
2.85
2.85
Dimension B (in m)
1.6
1.6
Dimension C (in m)
1.5
1.5
Dimension D (in m)
1.75
1.75
Dimension E (in m)
0.56
0.83
Dimension F (in m)
2.5
3.25
Number of doors
1
1
Ø axial feeding
0.12
0.12
Weight (kg)
1,100
1,300
Tank volume (hl)
20
30
Whole grape capacity* (kg)
1,000
1,500
THERMOVINIFICATION
0 kg 1 manual double door
COOLING PROCESS
Min. quantity Door feeding
CLARIFICATION
SPC 30
Destemmed grape capacity* (kg)
5, 000
7,500
Fermented pomace capacity (kg)
6,000
9,000
Drainage time
1 hr. 20 min. – 2 hr. 10 min.
1 hr. 20 min. – 2 hr. 10 min.
Emptying time
15–20 min.
15–20 min.
Base power (kW)
N/A
N/A
Power with built-in compressor (kW)
5.95
5.95
The characteristics are provided for information purposes only. They may be adjusted for each project. * Estimated throughput variable according to the grape varietal, year, state of cleanliness, water stress, harvesting type, etc.
Standard equipment
Optional equipment
– Not available
ŒNOPROCESS
SPC 20
47
Bronze Medal SITEVI - 2019 Intelligent, high-quality presses VINITECH - 2016 Technical Innovation Award ENOMAQ - 2017
SMART PRESS SPC 40-150
THE HIGH-QUALITY, SMART AND CONNECTED CLOSED-CAGE PNEUMATIC PRESS The Smart Press range of pneumatic presses meets the expectations of the most demanding winemakers. These presses are equipped with the latest innovations. The high-quality Fast Press press grids and intuitive Touch Press control interface ensure optimum use of the press to extract the highest quality juices.
I decided to invest in a PELLENC PERA ŒNOPROCESS press for several reasons: • The quality and speed of the juice extraction • The automatic washing system offered by the Smart Press gives very satisfactory results • The technical support provided by PELLENC PERA ŒNOPROCESS and its distributor from installation all the way through to use during harvesting Jean Marie Quef
Domaine de l’Amaurigue Provence-Alpes-Côtes d'Azur (83) – FRANCE
48
SPC 40-150 SMART PRESS PRESSING
COMPANY
JUICE PRESSING
• Juice run-off run directly into the closed, blanketed juice tank (option)
• Preservation of aromas and colours • Easy Press 2 smart pressing cycles • Juice is clear, not cloudy, due to self-filtration
RECEPTION
through the pomace and Fast Press pierced grids with vertical slots • The Ingas and Enoxy+ system protects against oxidation • Easy to program juice selection as standard • Better protected and recoverable juice at the end of the pressing Anti-oxidant injection
OPTIMISED PRESSING
• Ergonomic and intuitive Touch Press colour
CLARIFICATION
UNFAILING ASSURANCE
PRESSING
• Speed between pressing cycles • Optimisation of filling capacity • Choice of cycle depending on the profile sought • Savings in water and energy • The press can be used for skin maceration • Fewer winemaking additives used
Simple and intuitive control touchscreen
touchscreen
• Optimised filling time/volume with the EasyFill program as standard
• Reduced handling by the operator • Complete and rapid emptying of pomace • Connected press (option) for real-time remote THERMOVINIFICATION
information
OPTIMISED WASHING
COOLING PROCESS
Evacuation of the pomace by tray
SPC - Easy-to-open Fast Press drainage grids
ŒNOPROCESS
The automatic washing system integrated into the presses allows: • Fast and easy washing of the press with the Fast Press pierced grids with vertical slots (30 to 45 min) • Reduced water consumption • Shorter washing time at the end of the day
49
SMART PRESS TECHNOLOGY
Pneumatic juice runoff flow-pipe valves
Fast Press drainage grids
Antioxidant injection
Website
ENOXY+ Ingas Axial feeding with valve Connection point for full washing
Closed and blanketed juice tank
Smart Press closed cage SPC 110 - cutaway view
FEED Feeding by grape pump: manual or pneumatic axial feeding. Optimisation via EasyFill program controlled by Touch Press screen.
Axial feeding with pneumatic valve
50
SPO 40-150 SMART PRESS PRESSING
Axial feeding with manual valve
Gravity feeding per door (1 or 2 doors): direct feeding or by conveyor.
Two independent power-operated doors
COMPANY
OPTIMISED DESIGN FOR MAXIMUM PERFORMANCE The innovative design of the SMART PRESS offers a number of improvements:
• The Fast Press drainage grids allow for better drainage and easier washing
• Increase drainage surface • Optimised filling capacity, complemented by the RECEPTION
EasyFill program
• Rapid pressing: up to 1 hour less than a conventional
drain press (depending on the grape varietal, maturity, the health of the grapes and the press fill rate). SPC - Press interior without corners
PRESSING
The membrane is made of food-grade polyurethane material with both sides complying with EC/FDA food standards, allowing pressing even with a very small quantity of harvest. An air diffusion drain balances the pressure on the membrane. A coil brings the pomace to the doors for complete, fast draining of the press. Fast Press pivot drainage grid for easy, thorough cleaning
CLARIFICATION
A technical access hatch (inspection cover: available from 65 hl) allows access to the air part of the tank and facilitates maintenance of the membrane.
THERMOVINIFICATION
Inspection hatch for access on the air side of the membrane
COOLING PROCESS
POMACE EMPTYING
Pomace tray below the press
ŒNOPROCESS
Screw for evacuating the pomace under the press
51
SIMPLE AND SMART PROGRAMMING The intuitive Touch Press touchscreen interface and the Easy Press 2 smart pressing system simplify use from the outset:
• Pressing cycles customised to meet the needs of the winery (logistics, quality, etc.) • Modification of the pressing program in real time • Save programmes (in advanced mode) on a USB flash drive for perfect traceability • EASY PRESS automatic pressing cycle according to 2 simple criteria: quality and dryness of the pomace • Real-time information on possible anomalies for increased operator responsiveness
TWO AVAILA BLE PROG RAMMING MO D E S : • Programming of the different pressing phases by the
PRESSURE
1. Advanced (customisable)
Break-up: P=0 Hold time in minutes
operator: pressure, hold time, number of breaking-up cycles • 20 programs with 99 possible programming lines
2. Easy Press 2 (smart)
• T he automatic controller manages the pressing cycles according to the juice runoff and the end of the cycles depending on the desired degree of drying. The operator adjusts these 2 criteria called "quality" and "dryness" on the Touch Press screen. • Pressing time and number of breaking up cycles optimised • Improved quality of extracted juices • Pressing stops according to the pomace drying rate • 5 predefined types of harvests: destemmed grapes, whole clusters, fermented pomace, damaged grapes, end of maceration
52
SPO 40-150 SMART PRESS PRESSING
PHASES/TIME
COMPANY
OPTIONS Motorised press movement
RECEPTION
Movement of the motorised press on rails or wheels to bring the press as close as possible to the place of use.
Protecting the harvest and must, adding inputs
PRESSING
Systems controlled by the PLC via the Touch Press screen. See detailed page at the end of the chapter: ENOXY + and INGAS.
Juice selector and conductivity probe CLARIFICATION
Manual must selection is programmable as standard: at each stage set by the operator, the press stops and sounds an alarm while waiting for authorisation to move on to the next stage.
THERMOVINIFICATION
As an option, the automated juice selector directs must to 2 channels according to criteria defined by the oenologist: phases of the pressing cycle, elapsed time, conductivity. The conductivity probe positioned at the juice collector's outlet ensures a qualitative juice selection based on the conductivity of the juice flowing out.
Connected press
ŒNOPROCESS
COOLING PROCESS
Optional, see detailed page at the end of this chapter.
53
54
SPO 40-150 SMART PRESS PRESSING
COMPANY
TECHNICAL FEATURES SPC 40 TO 150 CLOSED CAGE SMART PRESS SPC 50
SPC 65
SPC 80
SPC 110
SPC 150
40
50
65
80
110
150
1 manual double door
1 or 2 independent watertight power-operated doors • Ø 125 manual
Ø 150
Three outlets - draining directly into the closed juice tank
Automatic washing cycle
•
Drainage
Fast Press drainage grids
Fast Press electropolished drainage grid
•
Ingas
•
Enoxy+
•
Advanced Pressing Cycle
•
Touch Press colour touch screen
•
Membrane
High density polyester weave covered with Polyurethane. FDA / EEC 1227 food-grade quality
A
4.1
5.1
4.7
5.2
5.35
6.85
B
1.8
1.8
2.2
2.25
2.35
2.35
C
2
2
2.4
2.4
2.55
2.55
D
2.25
2.25
2.5
2.5
2.8
2.8
E
0.6
0.6
0.6
0.6
0.6
0.6
F
3.7
4.7
4.2
4.7
4.8
6.3
Number of doors
1
1 or 2
1 or 2
1 or 2
1 or 2
1 or 2
Ø axial feeding
0.12
0.12
0.12
0.12
0.15
0.15
Weight (kg)
2,100
2,300
2,400
2,800
3,600
4,300
Tank volume (hl)
40
50
67
80
110
150
Whole grape capacity* (kg)
2,000
2,500
3,500
4,000
6,000
8,000
Destemmed grape capacity* (kg)
8,000
10,000
14,000
18,000
23,000
32,000
Fermented pomace capacity (kg)
12,000
15,000
20,000
24,000
33,000
45,000
Drainage time
1 hr. 20 min. – 2 hr. 10 min.
1 hr. 20 min. – 2 hr. 10 min.
1 hr. 20 min. – 2 hr. 20 min.
1 hr. 20 min. – 2 hr. 20 min.
1 hr. 20 min. – 2 hr. 20 min.
1 hr. 20 min. – 2 hr. 20 min.
Emptying time
15–20 min.
15–20 min.
15–20 min.
15–20 min.
15–20 min.
15–25 min.
Base power (kW)
N/A
N/A
6.35
6.35
11.25
11.5
Power with built-in compressor (kW)
10.05
10.05
13.85
13.85
26.25
26.25
Note: Dimensions are in metres. The characteristics are provided for information purposes and may be modified by the manufacturer without notice. * Estimated capacity according to the grape varietal, year, maturity, harvesting type and filling conditions.
Standard equipment
Optional equipment
CLARIFICATION
PRESSING
Juice run-off
THERMOVINIFICATION
Axial feeding with end-of-filling detector
COOLING PROCESS
Door feeding
0
RECEPTION
Min. quantity (kg)
– Not available
ŒNOPROCESS
Tank capacity (hl)
SPC 40
55
Bronze Medal SITEVI - 2019 Intelligent, high-quality presses VINITECH - 2016 Technical Innovation Award ENOMAQ - 2017
SMART PRESS SPC 240-600
THE HIGH-QUALITY, SMART AND CONNECTED CLOSED-CAGE PNEUMATIC PRESS WITH A BIG CAPACITY The Smart Press range of pneumatic presses meets the expectations of the most demanding winemakers. The Fast Press press grids and intuitive Touch Press control interface make it easy to get the best out of your juices.
We opted for four Smart Press SPC 600 machines because their grape pressing technology is so much more advanced. We also rearranged the layout of the winery so that we can now assure reception of up to 900 T/day. We couldn’t have got the machines up and running properly without the support provided by PELLENC PERA ŒNOPROCESS before and after we installed them.
Jöel Julien
Manager, Les Costières De Pomérols Occitanie (34) – FRANCE
56
SPC 240-600 SMART PRESS PRESSING
COMPANY
JUICE PRESSING
• J uice run-off directly into the closed, blanketed juice tank
through the pomace and Fast Press pierced grids with vertical slots • T he Ingas and Enoxy+ system protects against oxidation • B etter protected and recoverable juice at the end of the pressing
RECEPTION
• P reservation of aromas and colours • E asy Press 2 smart pressing cycles • J uice is clear, not cloudy, due to self-filtration
SPC 320 and 240 Smart Press
OPTIMISED PRESSING
PRESSING
• S peed between pressing cycles • O ptimised filling time/volume with the EasyFill program as standard
• C hoice of cycle depending on the profile sought • S avings in water and energy • T he press can be used for skin maceration • F ewer winemaking additives used
Anti-oxidant injection CLARIFICATION
SIMPLE AND INTUITIVE TO USE
• E rgonomic and intuitive Touch Press colour touchscreen
• E asy Press 2 smart cycle and end-of-press management as standard
THERMOVINIFICATION
• R educed handling by the operator • C omplete and rapid emptying of pomace • C onnected press for real-time remote information
OPTIMISED WASHING
COOLING PROCESS
Simple and intuitive control touchscreen
ŒNOPROCESS
The automatic washing system integrated into the presses allows: • F ast and easy washing of the press with the Fast Press pierced grids with vertical slots (30 to 45 min) • R educed water consumption • S horter washing time at the end of the day
SPC - Easy-to-open Fast Press drainage grids
57
SMART PRESS TECHNOLOGY
Website
Pneumatic juice runoff flow-pipe valves
Fast Press drainage grids
Antioxidant injection
ENOXY+ Ingas Axial feeding Connection point for full washing
New-generation closed and blanketed juice tank
Smart Press closed cage SPC 240 - cutaway view
FEED
58
Pneumatic axial feeding: feeding by grape pump. Optimisation via EasyFill program controlled by Touch Press screen.
Gravity or conveyor feeding: door feeding (1 or 2 doors).
Axial feeding with manual valve
Two independent power-operated doors
SPC 240-600 SMART PRESS PRESSING
COMPANY
OPTIMISED DESIGN FOR MAXIMUM PERFORMANCE
and easier washing
• Increase drainage surface • Optimised filling capacity, complemented by the
EasyFill program • Rapid pressing: up to 1 hour less than a conventional drain press (depending on the grape varietal, maturity, and health of the grapes and the press fill rate). The integrated automatic washing systems allow the press to be washed in 30 to 45 minutes. The fast grid opening system makes it easier to thoroughly wash the tank.
A coil brings the pomace to the doors for complete, fast draining of the press.
RECEPTION
• The Fast Press drainage grids allow for better drainage
The membrane is made of food-grade polyurethane material with both sides complying with EC/FDA food standards, allowing pressing with a very small quantity of harvest. An air diffusion drain balances the pressure on the membrane.
A technical access hatch (inspection hatch) facilitates access to the air part of the tank and maintenance of the membrane.
SPC - Press interior without corners
PRESSING
The innovative design of the SMART PRESS offers a number of improvements:
Fast Press pivot drainage grid for easy cleaning
SIMPLE AND SMART PROGRAMMING The intuitive Touch Press touchscreen interface and the Easy Press 2 smart pressing system simplify use from the outset:
T WO AVAIL ABL E P RO G RAM M ING M O D ES :
winery (logistics, quality, etc.) • Modification of the pressing program in real time • Save programmes (in advanced mode) on a USB flash drive for perfect traceability • EASY PRESS automatic pressing cycle according to 2 simple criteria: quality and dryness of the pomace • Real-time information on possible anomalies for increased operator responsiveness
operator: pressure, hold time, number of breaking-up cycles • 20 programs with 99 possible programming lines
CLARIFICATION
• Programming of the different pressing phases by the
2. Easy Press 2 (smart)
• The automatic controller manages the pressing
COOLING PROCESS
THERMOVINIFICATION
cycles according to the juice runoff and the end of the cycles depending on the desired degree of drying. The operator adjusts these 2 criteria called "quality" and "dryness" on the Touch Press screen. • Pressing time and number of breaking up cycles optimised • Improved quality of extracted juices • Pressing stops according to the pomace drying rate • 5 predefined types of harvests: destemmed grapes, whole clusters, fermented pomace, damaged grapes, end of maceration
Break-up: P=0 Hold time in minutes
ŒNOPROCESS
PRESSURE
• Pressing cycles customised to meet the needs of the
1. Advanced (customisable)
PHASES/TIME
59
OPTIONS Neutral gases injected during crumbling In addition to Ingas, it is possible to inject a neutral gas (nitrogen or CO2) during crumbling in order to obtain optimal protection against must oxidation.
Protecting the harvest and must, adding inputs Systems controlled by the press PLC via the Touch Press screen. See detailed page at the end of the chapter: ENOXY + and INGAS.
Juice selector and conductivity probe
Flowmeter
Manual must selection is programmable as standard: at each stage set by the operator, the press stops and sounds an alarm while waiting for authorisation to move on to the next stage.
Pressing cycle controlled according to juice flow. Programming via Touch Press screen.
As an option, the automated juice selector directs must to 2 channels according to criteria defined by the oenologist: phases of the pressing cycle, elapsed time, conductivity. The conductivity probe positioned at the juice collector's outlet ensures a qualitative juice selection based on the conductivity of the juice flowing out.
Connected press Optional, see detailed page at the end of this chapter.
POMACE EMPTYING
60
Emptying directly into tipper truck skips under the press
Emptying into the pomace screw under the press
Emptying into the pomace screw under the press
Pomace removed by screw conveyor with bearing system and chute for filling tipper truck skips - pneumatic control of chutes and hatches.
SPC 240-600 SMART PRESS PRESSING
COMPANY RECEPTION
TECHNICAL FEATURES SPC 320
SPC 480
SPC 600
240
320
480
600
Min. quantity (kg)
0
Door feeding
1 or 2 independent watertight power-operated doors
Axial feeding with end-of-filling detector
Ø 150
•
Three outlets, draining directly into the closed juice tank
Juice run-off
Ingas Enoxy+ Inspection hatch Advanced Pressing Cycle Easy Press 2 smart pressing cycle Touch Press colour touchscreen
THERMOVINIFICATION
Fast Press drainage grids Fast Press electro-polished drainage grille
CLARIFICATION
• Pneumatic valves • • • • • • • • •
Automatic washing cycle
A
6.8
8.3
9.4
10.9 3.5
B
3
3
3.5
C
3
3
3.5
3.5
D
3.5
3.5
4.2
4.2
E
0.8
0.8
0.8
0.8
F
6.3
7.5
8.9
10.4
Number of doors
1 or 2
1 or 2
1 or 2
1 or 2
Ø axial feeding
0.15
0.15
0.15
0.15
Weight (kg)
8,400
10,000
12,000
15,500
Tank volume
240
320
480
600
Whole grape capacity (kg)
12,000
16,000
24,000
30,000
Destemmed grape capacity (kg)
60,000
80,000
120,000
150,000
150,000
180,000
Fermented pomace capacity (kg)
70,000
100,000
Drainage time
2 hr. – 2 hr. 30 min.
2 hr. – 2 hr. 30 min.
Emptying time
20–30 min.
20–30 min.
20–30 min.
20–30 min.
Base power (kW)
24
28
37.5
37.5
Note: Dimensions are in metres. The characteristics are provided for information purposes and may be modified by the manufacturer without notice. * Estimated throughput variable according to the grape varietal, year, state of cleanliness, water stress, harvesting type, etc.
COOLING PROCESS
High density polyester weave covered with polyurethane FDA/EEC 1227 food-grade quality
Membrane
2 hr. 15 min. – 2 hr. 45 min. 2 hr. 15 min. – 2 hr. 45 min.
Standard equipment
Optional equipment
– Not available
ŒNOPROCESS
Capacity (hl)
SPC 240
PRESSING
SMART PRESS RANGE - CLOSED CAGE SPC
61
Bronze Medal SITEVI - 2019 Intelligent, high-quality presses VINITECH - 2016 Technical Innovation Award ENOMAQ - 2017
SMART PRESS SP0 40-150
THE HIGH-QUALITY, SMART AND CONNECTED OPEN CAGE PNEUMATIC PRESS The Smart Press range of pneumatic presses meets the expectations of the most demanding winemakers. With their simple, robust, efficient design and intuitive Touch Press control interface, they are ideal for extracting high-quality juices.
62
SPO 40-150 SMART PRESS PRESSING
COMPANY
JUICE PRESSING
• E asy Press 2 smart cycle and end-of-press management as standard
• J uice is clear, not cloudy, due to self-filtration
RECEPTION
through the pomace and the pierced tank with vertical slots • E noxy+ protection system
OPTIMISED PRESSING
EasyFill program • C hoice of cycle depending on the profile sought • S avings in water and energy
Smart Press SPO 50
PRESSING
• S peed between pressing cycles • O ptimised filling capacity, complemented by the
EASY TO USE
• E rgonomic and intuitive Touch Press colour touchscreen
pierced tank with vertical slots and the integrated, controlled washing ramp (double ramp and highpressure: options) • C omplete and rapid emptying of pomace • C onnected press (optional) for real-time remote information
CLARIFICATION
• S imple and easy to use • R educed handling by the operator • Q uick and easy cleaning of the press thanks to the
Simple and intuitive control touchscreen
DESIGN WITHOUT COMPROMISE
THERMOVINIFICATION
• R obust, reliable design • C omplete drainage cap for thorough cleaning of the press
• S tart-up support and qualified after-sales service
ŒNOPROCESS
COOLING PROCESS
Smart Press SPO 150 rail-mounted mobile
63
SMART PRESS TECHNOLOGY Manual or pneumatic axial feeding
Motorised door
Website
High pressure Juice tank washing of the pierced tank
Smart Press SPO 80 open cage
OPTIMISED DESIGN FOR MAXIMUM PERFORMANCE The improvements include optimised pressing time, ease of use and programming, and rapid cleaning.
• The pierced tank with vertical slots limits the rasping effect on the pomace (to ensure clearer juice) and guarantees excellent cleanability, reducing washing times and water consumption.
• Optimised filling capacity with the Easyfill program. • With automated control of the ramp(s), washing the press is quick and easy, taking less than 30 minutes. • Made of food-grade polyurethane material with both sides complying with EC/FDA food standards, allowing pressing with a very small quantity of grapes.
• A coil brings the pomace to the doors for complete, fast draining of the press. • A technical access hatch (inspection hatch) facilitates access to the air part of the tank.
Washing ramp for pierced tank
64
SPO 40-150 SMART PRESS PRESSING
Interior of a pierced tank with membrane and pomace recentring coils
Inspection hatch for access on the air side of the membrane
Pierced tank
COMPANY
FEED Gravity or conveyor feeding: door feeding (1 or 2 doors).
RECEPTION
Feeding by grape pump: manual or pneumatic axial feeding. Optimisation via EasyFill program controlled by Touch Press screen.
Axial feeding with manual valve
Two independent power-operated doors
PRESSING
Axial feeding with pneumatic valve
SIMPLE AND SMART PROGRAMMING The intuitive Touch Press touchscreen interface and the Easy Press 2 smart pressing system simplify use from the outset: CLARIFICATION
• Pressing cycles customised to meet the needs of the winery (logistics, quality, etc.) • Modification of the pressing program in real time • Save programmes (in advanced mode) on a USB flash drive for perfect traceability • EASY PRESS automatic pressing cycle according to 2 simple criteria: quality and dryness of the pomace • Real-time information on possible anomalies for increased operator responsiveness
TWO AVAILABLE PROGRAMMING MODES: 1. Advanced (customisable)
2. Easy Press 2 (smart)
operator: pressure, hold time, number of breaking-up cycles • 20 programs with 99 possible programming lines
cycles according to the juice runoff and the end of the cycles depending on the desired degree of drying. The operator adjusts these 2 criteria called "quality" and "dryness" on the Touch Press screen. • Pressing time and number of breaking up cycles optimised • Better quality of extracted juices • Pressing stops according to the pomace drying rate • 5 predefined types of grapes: destemmed grapes, whole clusters, fermented pomace, damaged grapes, end of maceration.
COOLING PROCESS
THERMOVINIFICATION
• T he automatic controller manages the pressing
Break-up: P=0 Hold time in minutes
ŒNOPROCESS
PRESSURE
• Programming of the different pressing phases by the
PHASES/TIME
65
OPTIONS Motorised press movement
Juice selector and conductivity probe
Motorised press movement on rails or wheels to move the press.
Manual must selection is programmable as standard: at each stage set by the operator, the press stops and sounds an alarm while waiting for authorisation to move on to the next stage. As an option, the automated juice selector directs must to 2 channels according to criteria defined by the oenologist: phases of the pressing cycle, elapsed time, conductivity. The conductivity probe positioned at the juice collector's outlet ensures a qualitative juice selection based on the conductivity of the juice flowing out.
Sulfite doser on juice tank This system, controlled by the press PLC, allows the injection of liquid antioxidant into the bottom of the juice. This simple and efficient system complements the oxidation protection offered by Smart Press presses.
Protecting the harvest and must, adding inputs System controlled by the PLC via the Touch Press screen. See detailed page at the end of the chapter: ENOXY +.
Connected press Optional, see detailed page at the end of this chapter.
Washing Integrated, controlled second wash ramp and/or highpressure wash.
POMACE EMPTYING
Emptying directly into the trailers under the press
66
SMART PRESS SPO 40-150 PRESSING
Pomace evacuation by endless screw
COMPANY RECEPTION PRESSING
TECHNICAL FEATURES OPEN CAGE SPO SMART PRESS RANGE SPO 50
SPO 65
SPO 80
SPO 110
SPO 150
40
50
65
80
110
150
Min. quantity
0 kg 1 manual double door
Axial feeding with end-of-filling detector
1 or 2 independent power-operated doors Ø 125
Ø 150
Complete drainage cap sliding trough
CLARIFICATION
Juice run-off
• • •
Automatic washing cycle Automatic, high-pressure washing drainage
Half tank perforated with oblong holes
– – • • •
Fast Press electro-polished drainage grille Ingas Enoxy+ Easy Press 2 smart pressing cycle Touch Press colour touchscreen
A
4.1
5.1
4.7
5.2
5.35
6.85
B
1.8
1.8
2.2
2.2
2.35
2.35
C
1.92
1.92
2.4
2.4
2.55
2.55
D
2.18
2.18
2.66
2.66
2.8
2.8
E
0.81
1.3
0.6
0.6
0.6
0.6
F
3.7
4.7
4.2
4.7
4.8
6.3
Number of doors
1
1
1 or 2
1 or 2
1 or 2
1 or 2
Ø axial feeding
0.12
0.12
0.12
0.12
0.15
0.15
Weight (kg)
2,100
2,300
2,400
2,800
3,600
4,300
Tank volume
40
50
67
80
110
150
Whole grape capacity (kg)
2,000
2,500
3,500
4,000
6,000
8,000
Destemmed grape capacity (kg)
8,000
10,000
13,400
16,000
22,000
30,000
Fermented pomace capacity (kg)
12,000
15,000
20,000
24,000
33,000
45,000
THERMOVINIFICATION
High density polyester weave covered with polyurethane FDA/EEC 1227 food-grade quality
Membrane
COOLING PROCESS
Door feeding
1 hr. 20 min. – 1 hr. 20 min. – 1 hr. 20 min. – 1 hr. 20 min. – 1 hr. 20 min. – 2 hr. 10 min. 2 hr. 20 min. 2 hr. 20 min. 2 hr. 20 min. 2 hr. 20 min.
Drainage time
1 hr. 20 min. – 2 hr. 10 min.
Emptying time
15–20 min.
15–20 min.
Base power (kW)
N/A
N/A
Power with built-in compressor (kW)
9.8
9.8
Note: Dimensions are in metres. The characteristics are provided for information purposes and may be modified by the manufacturer without notice. * Estimated capacities according to the grape varietal, year, maturity, harvesting type, and filling conditions.
15–20 min.
15–20 min.
15–20 min.
15–25 min.
6.35
6.35
11.25
11.25
13.85
13.85
26.25
26.25
Optional equipment
– Not available
Standard equipment
ŒNOPROCESS
Tank capacity (hl)
SPO 40
67
Each model meets the requirements of the CIVC in accordance with French Decree No. 2010-1441 of 22 November 2010
SMART PRESS SPC 4000-12000
THE HIGH-QUALITY, CLOSED CAGE PNEUMATIC PRESS, ADAPTED TO THE NEEDS OF CHAMPENOIS WINEGROWERS Since 1989, PELLENC PERA ŒNOPROCESS has been located in the heart of the Champenois vineyards. The manufacturer's geographical proximity ensures that technical and commercial support is tailored, specific and responsive. The expert team at Magenta (Épernay) design and install pressing centres and Quality Certified programming consoles. The PERA PELLENC technicians carry out annual maintenance operations and provide a harvest service, available 24 hours a day. PELLENC PERA ŒNOPROCESS presses comply with the expertise and strict regulations of Champagne production. Each model is quality-approved and meets the requirements of the CIVC in accordance with French decree No. 2010-1441 of 22 November 2010. The SMART PRESS range is available in Champagne in closed cages from 4,000 to 12,000 kg.
68
SPC 4000-12000 SMART PRESS PRESSING
COMPANY
A PRESS ADAPTED TO THE NEEDS OF THE CHAMPENOIS REGION
• Juice is clear, not cloudy, due to self-filtration
RECEPTION
through the pomace and the pierced tank with vertical slots • Champenois programming (CIVC) • Qualitative certified press • S ulfite doser protection system
JUICE PRESSING Simple and intuitive control touchscreen
PRESSING
• Intelligent management of cycles and end of pressing (Optimal and Evolution options) • Juice is clear, not cloudy, due to self-filtration through the pomace and the pierced tank with vertical slots • Sulfite doser protection system (option)
EASY TO USE
• E rgonomic and intuitive Touch Press colour touchscreen • I ntelligent management of cycles and end of pressing to complement CIVC programs
• F ast and easy washing of the press with the Fast
CLARIFICATION
Press pierced grids with vertical slots (30 to 45 min)
• E asier to use • R educed handling by the operator • C omplete and rapid emptying of pomace • C onnected press (optional) for real-time remote
Press feed through doors
information
THERMOVINIFICATION
OPTIMISED DESIGN
• C ompact 2-door tank design with large diameter for optimum filling
• R obust, reliable design • C omplete drainage cap for thorough cleaning of the press
Fast Press pivoting drainage grids for easy washing
OPTIMISED WASHING
ŒNOPROCESS
COOLING PROCESS
The automatic washing system integrated into the presses allows: • R educed water consumption • S horter washing time at the end of the day
69
SMART PRESS TECHNOLOGY
Pneumatic juice runoff flow-pipe valves
Fast Press drainage grids
Antioxidant injection
Website
Sulfite doser
Connection point for full washing
Closed and blanketed juice tank
Smart Press closed cage SPC 6000 - cutaway view
FEED Gravity or conveyor feeding: door feeding (1 or 2 doors).
Press feeder hopper
70
SPC 4000-12000 SMART PRESS PRESSING
COMPANY
OPTIMISED DESIGN FOR MAXIMUM PERFORMANCE
Inspection hatch
Quick opening system of the drainage grids
PRESSING
SPC - Easy-to-open Fast Press drainage grids
RECEPTION
The improvements are significant: superior drainage, optimised pressing time, ease of use. • The compact design of the large-diameter tank optimises filling through the 2 doors and the self-filtration of juices through the pomace • Increase drainage surface • The Fast Press pierced grids with vertical slots ensure easy drainage and washing: the grids open quickly for thorough cleaning; daily washing is optimised, averaging 30 minutes • A coil brings the pomace to the door(s) for a complete and fast emptying of the press • A technical access hatch (inspection hatch) facilitates access to the air part of the tank and maintenance of the membrane
Closed cage interior
SIMPLE AND INTELLIGENT PROGRAMMING
Regulation by the juices mode: the pressing cycle is set according to the juice flow. With the pressure sensor positioned on the air side, the Smart Press PLC calculates and adjusts the pressure at each stage to compensate for the juice flow.
Optimal option: the electromagnetic flowmeter measures flow volume and real-time flow rate. Based on the specificities of Champenois pressing (1st juice, vat, size) and the user’s instructions, the Smart Press PLC adapts the pressure, the duration of the stages, and reduces the number of rotations (additional presses) with the objective of obtaining the desired result in three presses. Evolution option: the Smart Press PLC adapts pressing according to the volume in the belon.
COOLING PROCESS
Normal mode: the Smart Press pressing cycle runs automatically in successive steps of a multiple of 200 mbar. Pressure maintenance is programmed by time delays.
THERMOVINIFICATION
PELLENC PATENT
ŒNOPROCESS
CHAMPENOIS PROGRAMMING
CLARIFICATION
The intuitive Touch Press interface makes it easy to use and get to grips with: • P rograms saved on USB flash drive for perfect traceability • Real-time information on any anomalies, so operators can react more quickly • With P-Connect (option), maintenance assistance, diagnostics
71
OPTIONS Automatic sulfite doser
Optimal (with flowmeter)
The automatic sulfite doser controlled by the operation of the press offers the winemaker multiple options for the continuous dosing of sulfite into the must. It also gives the choice of solution dosages for the cuvée (vat) and sizes, and flow regulated by the juice flow in the case of the Optimal program.
The electromagnetic flow meter measures the juice flow and the Smart Press PLC automatically controls the selection of the belon compartments:
to be run off • Slaving the Sulfite doser to the Smart Press PLC neutralises the pump during delays, power outages, or unforeseen stoppages • PVC bin, peristaltic dosing pump
• Calculation of the number of rotations according to
• The Touch Press screen displays the remaining volumes
• Regulation of the pressing cycle according to the juice runoff
• Automatic selection of additional stages at the end of the pressing
the run-off volume
• Obtaining the desired result with a minimum additional presses
Ingas Connected press Optional, see detailed page at the end of this chapter.
This system allows an optimised pulse injection of neutral gas under the drainage grids during pressing. It ensures the inerting of the juice coming out of the press. See detailed page at the end of this chapter.
Evolution Depending on the volume measured in the belon's cuvée compartment, the Smart Press PLC adapts and regulates the pressing.
POMACE EMPTYING
Emptying directly into the trailers under the press
72
SPC 4000-12000 SMART PRESS PRESSING
Pomace evacuation by endless screw
COMPANY RECEPTION PRESSING
TECHNICAL FEATURES SMART PRESS WITH CLOSED CAGE AND FAST PRESS DRAINAGE GRIDS SPC 6000
80
110
SPC 12000
150
240
Min. quantity (kg)
0 kg
Door feeding
2 independent power-operated watertight doors 2 independent power-operated watertight doors 600 x 600 mm 600 x 800 mm
•
Automatic, high-pressure washing
•
–
Membrane
High density polyester weave coated with polyurethane, Food grade FDA/EEC 1227 Clamp fastening
Inspection hatch
Central access to the air-side membrane
Emptying the pomace
Internal guides to evacuate the pomace - Adjustable by 1 or 2 doors
Juice run-off
Closed juice tray
Vacuum pump
•
•
Built-in compressor
–
Sulfite doser
⁰
TOUCHSCREEN
•
PLC
Programmable with CIVC programs included
A
5.2
5.35
6.85
6.8
B
2.1
2.4
2.4
3
C
2.4
2.6
2.6
3
D
2.3
2.7
2.7
3.4
E
0.6
0.6
0.6
0.8
F
4.7
4.9
6.4
6.3
Number of doors
2
2
2
2
Weight (kg)
2,800
3,600
4,300
8,200
Tank volume (hl)
80
110
150
240
Whole grape capacity (kg)
4,000
6,000
8,000
12,000
Base power (kW)
6.2
11.1
11.1
24
Power with built-in compressor (kW)
14.25
26.1
26.1
N/A
Note: Dimensions are in metres. The characteristics are provided for information purposes and may be modified by the manufacturer without notice. * Estimated throughput variable according to the grape varietal, year, state of cleanliness, water stress, harvesting type, etc.
THERMOVINIFICATION
Automatic washing cycle
CLARIFICATION
1.8 bars
Standard equipment
Optional equipment
COOLING PROCESS
Max. operating pressure
SPC 8000
– Not available
ŒNOPROCESS
Capacity (hl)
SPC 4000
73
Each model meets the requirements of the CIVC in accordance with French Decree No. 2010-1441 of 22 November 2010
SMART PRESS SPO 2000-8000
THE HIGH-QUALITY, CLOSED CAGE PNEUMATIC PRESS, ADAPTED TO THE NEEDS OF CHAMPENOIS WINEGROWERS Since 1989, PELLENC PERA ŒNOPROCESS has been located in the heart of the Champenois vineyards. The manufacturer's geographical proximity ensures that technical and commercial support is tailored, specific and responsive. The expert team at Magenta (Épernay) design and install pressing centres as well as Quality Certified programming consoles. The PERA PELLENC technicians carry out annual maintenance operations and provide a harvest service, available 24 hours a day. PELLENC PERA ŒNOPROCESS presses comply with the expertise and strict regulations of Champagne production. Each model is quality-approved and meets the requirements of the CIVC in accordance with French decree No. 2010-1441 of 22 November 2010. The SMART PRESS range is available in Champagne in open cages from 2,000 to 8,000 kg.
74
SPO 2000-8000 SMART PRESS PRESSING
COMPANY
A PRESS ADAPTED TO THE NEEDS OF THE CHAMPENOIS REGION
• Preservation of aromas and colours • Juice is clear, not cloudy, due to self-filtration
RECEPTION
through the pomace and the pierced tank with vertical slots • Champenois programming • Qualitative certified press
JUICE PRESSING
Installation of presses with belons
PRESSING
• Intelligent management of cycles and end of pressing (Optimal and Evolution options) • Juice is clear, not cloudy, due to self-filtration through the pomace and the pierced tank with vertical slots • Sulfite doser protection system (option)
SIMPLIFIED OPERATION
• Ergonomic and intuitive Touch Press colour touchscreen
• Easy Press 2 smart cycle and end-of-press management as standard
• Quick and easy cleaning of the press thanks to the CLARIFICATION
pierced tank with vertical slots
• Easier to use • Reduced handling by the operator • Complete and rapid emptying of pomace • Connected press (optional) for real-time remote
Simple and intuitive control touchscreen
information
THERMOVINIFICATION
OPTIMISED DESIGN
• Compact 2-door tank design with large diameter for optimum filling
• Robust, reliable design • Complete drainage cap for thorough cleaning of the press
ŒNOPROCESS
COOLING PROCESS
Press feed through doors
Water injection for automatic washing
75
SMART PRESS TECHNOLOGY
Two independent power-operated doors
High pressure washing of the pierced tank
Website
Juice tank Smart Press SPO 4000 closed cage
FEED Gravity or conveyor feeding: feeding through 2 doors.
Press feeder hopper
76
SPO 2000-8000 SMART PRESS PRESSING
COMPANY
OPTIMISED DESIGN FOR MAXIMUM PERFORMANCE
PRESSING
RECEPTION
The improvements include optimised pressing and cleaning, and ease of use and programming. • The compact design of the large-diameter tank optimises filling through the 2 doors and the self-filtration of juices through the pomace. • The pierced tank with vertical slots limits the rasping effect on the pomace (to ensure clearer juice) and guarantees excellent cleanability, reducing washing times and water consumption. • With automated control of the ramp(s), washing the press is quick and easy, taking less than 30 minutes. • A coil brings the pomace to the door(s) for a complete and fast emptying of the press. • A technical access hatch (inspection hatch) facilitates access to the air part of the tank and maintenance of the membrane.
Interior of a pierced tank with membrane and pomace re-centring coils
Pierced tank no scraping effect and better cleaning
CLARIFICATION
SIMPLE AND INTELLIGENT PROGRAMMING The intuitive Touch Press interface makes it easy to use and get to grips with:
• P rograms saved on USB flash drive for perfect traceability
• Real-time information on any anomalies, so operators can react more quickly
• With PELLENC CONNECT (option), maintenance assistance
PELLENC PATENT
Regulation by the juices mode: the pressing cycle is set according to the juice flow. With the pressure sensor positioned on the air side, the Smart Press PLC calculates and adjusts the pressure at each stage to compensate for the flow of juice.
Optimal option: the electromagnetic flowmeter measures flow volume and real-time flow rate. Based on the specificities of Champenois pressing (1st juice, vat, size) and the user’s instructions, the Smart Press PLC adapts the pressure, the duration of the stages, and reduces the number of rotations (additional presses) with the objective of obtaining the desired result in three presses.
COOLING PROCESS
Normal mode: the Smart Press pressing cycle runs automatically in successive steps of a multiple of 200 mbar. Pressure maintenance is programmed by time delays.
Evolution option: the Smart Press PLC adapts pressing according to the volume in the belon.
ŒNOPROCESS
CHAMPENOIS PROGRAMMING
THERMOVINIFICATION
and diagnostics.
77
OPTIONS Automatic tank washing
Optimal (with flowmeter)
The automatic washing system feeds in water through the axial feeding input and ensures optimal cleaning of the tank.
The electromagnetic flow meter measures the juice flow and the Smart Press PLC automatically controls the selection of the belon compartments:
• Regulation of the pressing cycle according to the controlled juice runoff
• Automatic selection of additional stages at the end of the pressing
• Calculation of the number of rotations according to the run-off volume
• Obtaining the desired result with a minimum additional presses
Automatic sulfite doser The automatic sulfite doser controlled by the operation of the press offers the winemaker multiple options for the continuous dosing of sulfite into the must. It also gives the choice of solution dosages for the cuvée (vat) and sizes, and flow regulated by the juice flow in the case of the Optimal program. • The Touch Press screen displays the remaining volumes to be run off • Slaving the Sulfite doser to the Smart Press PLC neutralises the pump during delays, power outages, or unforeseen stoppages. • PVC bin, peristaltic dosing pump
Juice tank with automated movement The juice tank is moved by a pneumatic cylinder for cleaning.
Connected press Optional, see detailed page at the end of this chapter.
POMACE EMPTYING
Emptying directly into the trailers under the press
78
SPO 2000-8000 SMART PRESS PRESSING
Pomace evacuation by endless screw
COMPANY RECEPTION PRESSING
TECHNICAL FEATURES OPEN CAGE SMART PRESS SPO 2000
SPO 6000
SPO 8000
Half tank perforated with oblong hole 2 x 20mm
Type of cage 40
80
110
150
1,700 mb
Min. quantity
0 kg
Power supply
2 independent motorised doors 600x600MM
Automatic washing cycle
⁰
CLARIFICATION
Max. operating pressure
Washing the press
Lateral ramp of spray nozzles - Operating pressure: 3 to 5 bars
Automatic, high-pressure washing
⁰
Membrane
High density polyester weave coated with polyurethane, Food grade FDA/EEC 1227 Clamp fastening Central access to the air-side membrane Internal guides to evacuate the pomace - Adjustable by 1 or 2 doors
Juice run-off
Stainless steel trough, sliding trough
Vacuum pump
• •
⁰
Sulfite doser
⁰
Touchscreen interface
•
A
4.1
5.2
5.35
6.85
B
1.8
2.2
2.5
2.5
C
1.9
2.4
2.6
2.6
D
2.2
2.6
2.8
2.8
E
0.6
0.6
0.7
0.7
F
3.7
4.7
4.8
6.3
Number of doors
2
2
2
2
Weight (kg)
2, 000
2,800
3,600
4,300
Tank volume (hl)
40
80
110
150
Whole grape capacity (kg)
2, 000
4,000
6,000
8,000
Base power (kW)
/
6.2
11.1
11.1
Power with built-in compressor (kW)
10.5
14.25
26.1
26.1
Note: Dimensions are in metres. The characteristics are provided for information purposes and may be modified by the manufacturer without notice. * Estimated throughput variable according to the grape varietal, year, state of cleanliness, water stress, harvesting type, etc.
Standard equipment
Optional equipment
COOLING PROCESS
Built-in compressor
THERMOVINIFICATION
Inspection hatch Emptying the pomace
– Not available
ŒNOPROCESS
Tank capacity (hl)
SPO 4000
79
connected SMART PRESS
Website
MONITOR THE PROGRESS OF YOUR PRESSING WITH PELLENC CONNECT PELLENC PERA ŒNOPROCESS innovates with the smart connected wine press application. PELLENC Connect is the first smart connected platform that simplifies work, from the vineyard to the cellar. A unique system, an innovative and unprecedented concept that brings vine growers, winemakers and oenologists into the digital age. Monitor your press remotely as though you were standing next to it! The PELLENC Connect application transmits pressing information in real time to a smartphone or PC. Up to 10 presses can be consulted: the presses communicate via a 3G connection or via the winery's ethernet.
With the Connected Press, PELLENC PERA ŒNOPROCESS offers demanding winegrowers a smart digital step forward with real benefits. First of all, a direct line to the technical teams for real-time diagnosis and the possibility of rapid and controlled intervention. It also gives us remote access to information about the state and activity of the press, even when we are out in the vineyard. Albéric Philipon
Winemaker and owner, Château Carpe Diem Provence-Alpes-Côtes-d'Azur (83) – FRANCE
80
CONNECTED PRESS PRESSING
COMPANY
OPTIMISES WORK IN THE WINERY • Pressing information in real time:
PRESSING HISTORY
• Consultation and export of pressing history for traceability and display of statistics
RECEPTION
– State of the press(es) – Time remaining – Pressing program number – Phase number: 00 to 99 phases – Output juice volume: hL (with EasyPress 2) • Optimised management of the pressing unit • Greater flexibility at work • Monitor the progress of the pressing wherever you happen to be
Display of press information on the PELLENC Connect web platform
PRESSING
• Archiving of pressing history • Better understanding of pressings • Retrieval of pressing curves display
FASTER INTERVENTION RESPONSE
CLARIFICATION
• Receive alerts in real time (faults, end of pressing) • The user(s) receive an SMS to be informed about the end of a pressing cycle or a press alert.
• Monitor the progress of the pressing wherever you
happen to be • Remote diagnostics for reactive technical and aftersales assistance
Real-time information on your smartphone
THERMOVINIFICATION
PELLENC CONNECT
The PELLENC Connect connected platform
ŒNOPROCESS
COOLING PROCESS
communicates with other PELLENC equipment: management of temperature in tanks, FILTR'ACTIV, harvesting machines, etc.
Monitor the progress of the pressing in real time
81
SMART Graph
Website
pressing optimisation tool
BETTER UNDERSTAND AND CONTROL YOUR PRESSING PROCESS Smart Graph is a decision-making aid that allows the winemaker to understand and optimise the pressing. It displays a diagnosis to be made in real time on the press screen, or afterwards using Smart Graph software on a PC. Analysis of the curves helps the winemaker to analyse the problems of filling and clogging, and therefore to take steps to optimise the various pressing phases (filling, drainage, pressing, and so on). This has a direct impact on the quality of the wines (solids (bourbes) rate, rapid extraction of juices = limits oxidation) and decisions about bringing in the harvest.
The information transmitted to us from the presses with the Smart Graph application is a gold mine, we can understand the difficult pressings and thus better assist our customers to adjust the pressing programs. Jean-Luc Favarel
Director of the Oenological Applications Department PELLENC PERA ŒNOPROCESS
82
SMART GRAPH PRESSING
COMPANY
VISUALISATION OF PRESSING CURVES Smart Graph is a OAD that allows you to visualise the behaviour of pressings in real time or afterwards. The information displayed is:
RECEPTION
• Pressure applied by the membrane • Axial feeding pressure (in the case of axial filling) • Quantity of juice extracted • Complete juice height (computer version only):
percentage of juice run-off/total juice according to time elapsed • Antioxidant injection (if ENOXY+ option) • Conductivity (with conductivity monitoring, option) • As well as 3 additional possible parameters (depending on options)
• Display of all pressing curves • Integration of volumes by phases • Data export in excel or jpg format
Display on the Touch Press interface and option of zooming in on a section of the curve
CLARIFICATION
OPERATIONAL TRACEABILITY OF THE PRESSING CYCLES
PRESSING
Pressing data is stored on an SD board in the press interface.
OPTIMISED PRESSING
• Save time on pressing, better management of
THERMOVINIFICATION
pressing cycles (stages, rotations) in real time and afterwards • Rationalise the harvest input = optimise the logistics of the supply
ŒNOPROCESS
COOLING PROCESS
Visualisation of the curves afterwards on a PC using the Smart Graph software
83
Bronze Medal VINITECH - 2012
Enoxy+
Website
THE WINE PRESS THAT OPTIMISES THE PROTECTION OF MUSTS ENOXY+ automatically injects a liquid oenological solution into the heart of the harvest during breaking-up. Overall, it reduces SO2 doses by fragmentation throughout the juice extraction process and increases their efficiency. The fractioning amount means a smaller dose, added more often. Introducing it into the press in very small doses blocks harmful enzymatic activities (PPO, laccase, etc.) and protects the must from oxidation. Thanks to the development of the ENOXY+ system, the Smart Press becomes a highly effective winemaking tool.
We have done some initial trials of adding a fining agent directly into the presses with our Syrah and Grenache grapes, and the results are interesting. Chroma comparisons are similar on both tanks with less input of additives. The aromatic potential and glutathione are preserved for the most part, which is the main objective of this approach. The need for additives is reduced and the harvest and the aromas are preserved. Cave de Rousset Provence-Alpes-Côtes d'Azur (13) – FRANCE
84
ENOXY+ PRESSING
COMPANY
PROTECTED JUICES: GREATER AROMATIC INTENSITY OF THE JUICES
A SIMPLE AND EFFECTIVE SYSTEM
RECEPTION
Use with SO2 or antioxidant: • Reduced risks: less error • Adapted and gradual dosage • Improved efficiency of SO2 or anti-oxidant • Reduces doses of SO2 • Preservation of glutathione • Increased production of thiols • End-of-press better preserved • Colour is protected
Simple and intuitive control touchscreen
PRESSING
• The press remains versatile • No depreciation on resale • Compact system
CONTROLLED INJECTION DURING THE CRUMBLING PHASES: • The anti-oxidant injection is controlled from the Touch Press console.
• The oenologist chooses the timing and duration of
APPLICATIONS
Antioxidant injected during crumbling phases
Without protection Result: less bright colour
CLARIFICATION
the injection The dosing pump connected to the buffer tank injects the antioxidant into the harvest via nozzles located near the grids
ENOXY+ Result: brighter colour THERMOVINIFICATION
1) Injection of vegetable proteins into the heart of the harvest and as early as possible provides protection against oxidation and reduces the doses of SO2 used. 2) Injection of anti-oxidants in liquid form (SO2, ascorbic acid, etc.).
COOLING PROCESS
3) Injection of enzymes during skin macerations or maceration after the Flash Detente process.
ŒNOPROCESS
New liquid oenological input injection system
85
ingas Juice flow under inert gas flow
Website
A MENU OF INERTING OPTIONS IN THE PRESSING PROCESS This simple and effective process devised by PELLENC PERA OENOPROCESS subjects the juice runoff to neutral gas, which is an ideal way to preserve the aromatic potential of grapes. The juice leaves the press tank to the juice tank (CO2 or nitrogen) by optimised pulse. The system protects juices against oxidation and can be complemented by the Enoxy+ system to reduce the intake of antioxidants.
We inaugurated our new winery dedicated to high-end white wines in 2021. Our new presses equipped with INGAS are naturally part of this ambition, especially for maceration. The protection of the musts, from the time of filling and during pressing, has proved its worth: we have seen a real leap forward in the quality of the musts and the aromatic expression of our wines.
Claudiu Cretu
Domaine Averesti
Comté de Vaslui – ROMANIA
86
INGAS PRESSING
COMPANY
PROTECTED JUICES
• Blanketed press • Flow of blanketed juice during transfer at the press outlet
• Colour and aromas are protected • No gas pollution (non-recycled, neutral food-type RECEPTION
gas)
A SIMPLE AND EFFICIENT SYSTEM
• Compact system • The press remains versatile • No depreciation on resale • Reduced gas consumption (about 10% of the volume
PRESSING
per pressing)
CONTROLLED INJECTION
• Injection of neutral gas under the Fast Press
THERMOVINIFICATION
CLARIFICATION
Ingas: colour and aromas are protected
COOLING PROCESS
Neutral gas connection at the axial feeding
Injection of neutral gas under the Fast Press drainage grids during pressing ŒNOPROCESS
drainage grids during pressing. Neutral gas injection settings (duration and timing of injection) are defined directly from the Touch Press interface. • The oenologist chooses when and for how long to inject the wine under the grids.
87
88
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
CLARIFICATION
89
PRESSING
RECEPTION
COMPANY
Filtr'activ T series PELLENC PERA ŒNOPROCESS is expanding with an innovative filtration range. Cross-flow filters can be equipped with ceramic or organic membranes to best adapt to all types of wines and solids to be filtered. FILTR’ ACTIV T has been designed to adapt to all cellar sizes. The simple and intuitive touchscreen interface, developed by our specialists, allows you to control the filter with ease.
90
FILTR'ACTIV T SERIES CLARIFICATION
COMPANY
EFFICIENT FILTRATION
• Filtration of juice, solids, wine and lees • Respect for the quality of the filtered products • High daily filtration capacities • Wide range to suit all wineries • Low residual volume design • Reduced operating costs and ecological impact RECEPTION
(Ecological engineering)
MULTIPURPOSE FILTRATION
sediment kit) • Pre-saved filtration programs adapted to each type of wine • Possibility to change the filter media (ceramic/ organic)
Sighter
PRESSING
• 2 membrane materials available: organic and ceramic • Solids (bourbes) filtration available (specific
INTUITIVE INTERFACE
filtered
• Launch of the program via the interface by the
CLARIFICATION
• Simple and intuitive touchscreen interface (12" screen) • Operations control system • Automated and configurable operation • Selection of program adapted to the product to be FILTR'ACTIV T160
operator
AUTOMATIC WASHING
• Automatic and periodic cleaning • The cleanliness of the filters is checked by the PLC THERMOVINIFICATION
and conductivity probe
CONNECTED FILTER
ŒNOPROCESS
COOLING PROCESS
FILTR'ACTIV works with the PELLENC Connect application. See detailed page.
Back Wash system
91
FILTR'ACTIV T TECHNOLOGY Touchscreen interface
Circulation pump
Back Wash system
Filtration modules
Website
Filtered product outlet
Raw product feed
FEED Feed pump (raw product inlet).
DESIGN The FILTR' ACTIV T series, tangential filtration with a fixed membrane. Solids (bourbes) filtration: FILTR'ACTIV T solids (bourbes) uses a Bourbes kit with specific membranes to filter the solids (bourbes) in the best way.
Organic
92
FILTR'ACTIV T SERIES CLARIFICATION
Organic
Ceramic
COMPANY
PROGRAMMING The operation of the machine is customisable via the touchscreen interface and according to the needs of each winery. 3 programming modes:
• Production: choice of volumes, valves and types of RECEPTION
wine by the operator.
• Cleaning: automatic programming after the end of the 1st step. • Storage: automatic programming after cleaning.
PRESSING
OPTIONS
CLARIFICATION
• Saturation with nitrogen: limitation of contact between oxygen and the product during the filtration stages. • Isobaric filtration: sparkling wine filtration. • Turbidimeter: continuously monitors the turbidity of the permeate, allowing traceability and a production stop in case of drift. • Multiple inlets/outlets: the FILTR'ACTIV T can be equipped with three valves at the product inlet and outlet to automate the chaining of filtration tanks or even the automation of assemblies. • Residual filtration: reduces the amount of residual product at the end of the filtration cycle. • PELLENC CONNECT: FILTR'ACTIV connected for remote monitoring. See detailed page.
TECHNICAL FEATURES FILTR'ACTIV T 40 – 200 FILTR'ACTIV T 80
FILTR'ACTIV T 120
FILTR'ACTIV T 160
FILTR'ACTIV T 200
Wine membrane: ceramic or organic (PES or PP)
Membrane type
40
60
80
120
160
200
2
3
4
6
8
10
160-480
240-570
320-960
480-1,140
640-1,920
800-2,400
125
175
250
375
500
625
L
2,500
2,500
2,850
2,850
3,200
3,500
dimensions
l
1,250
1,250
1,250
1,250
1,000
1,250
(mm)
h
2,280
2,280
2,280
2,300
2,280
2,280
600
800
900
1,100
1,400
1,700
26
35.5
(m2) Module number Volume of wine to be processed (hl / day)* Volume of solids (bourbes) to be treated (hl / day)* Machine
Empty weight (kg) Materials Rated power (kW)
COOLING PROCESS
Solids (bourbes) option (membrane surface reduced by half): organic (PES 3 mm)
Stainless steel 9.7
13.2
17.2
21.5
ŒNOPROCESS
Membrane surface
FILTR'ACTIV T 60
THERMOVINIFICATION
FILTR'ACTIV T 40
*Depending on the filterability of the wine, the temperature and on a basis of 20h/d.
93
Filtr'activ D series PERA PELLENC ŒNOPROCESS is expanding with innovative filtration solutions. FILTR' ACTIV D uses cross-flow filtration technology with rotating discs, which makes it the most efficient filter on the market. This technology treats highly charged products (solids with additives, lees, retentates and tank bottoms) in order to optimise the yields and volumes of products recovered. FILTR'ACTIV D offers the best alternative to conventional rotary vacuum filtration technologies and other technologies using diatomaceous earth (Kieselghurs, perlite, etc.) for liquids with a high suspended solids content.
94
FILTR'ACTIV D SERIES CLARIFICATION
COMPANY
FILTRATION ADAPTED TO LOADED PRODUCTS
• Filtration of solids, lees, retentate and tank bottoms • Can be used with Carbon, Bentonite, PVPP and others • Limitation of temperature rise • Optimised filtration efficiency, up to 92%* volume recovery
RECEPTION
*Depending on the grape variety, product filterability and temperature
DYNAMIC AND ECONOMICAL FILTRATION FILTR'ACTIV D28
PRESSING
• Innovative and unique filtration • Low residual volume design • Ceramic membrane
INTUITIVE INTERFACE
CONTROLLED AND SELF-PROGRAMMED MAINTENANCE
CLARIFICATION
• Touchscreen interface (12” screen) • Choice of product-specific settings by an operator • Automatic filtration • Automatic programs start-up
FILTR'ACTIV D14 trailer
THERMOVINIFICATION
• Long-life ceramics • Automatic washing • Reduced water and energy consumption
CONNECTED FILTER
ŒNOPROCESS
COOLING PROCESS
FILTR'ACTIV works with the PELLENC Connect application. See detailed page.
Rotary shafts for ceramic discs
95
FILTR'ACTIV D TECHNOLOGY Touchscreen interface
Circulation pump
Ceramic disc rotation motors
Integrated chemical suction pump
Dome containing filter discs
Website
Filtered product inlet / outlet
FEED Feed to the tank (agitated tank required) by pump (product inlet).
DESIGN FILTR' ACTIV D is a dynamic cross-flow filter with a high performance ceramic disc. The membranes rotate slowly in the dome containing the product to be filtered. The membranes made of ceramic discs are unique on the market. This feature ensures an extreme longevity of the membranes. FILTR' ACTIV D is used for the filtration of loaded products (bourbes, lees, retentates and tank bottoms). Rotary shafts for ceramic discs
96
FILTR'ACTIV D SERIES CLARIFICATION
COMPANY
PROGRAMMING The operation of FILTR'ACTIV can be customised via the touchscreen interface to suit the needs of any cellar. 3 programming modes:
• Production: choice of volumes, valves and types of wine by the operator.
RECEPTION
• Cleaning: programming and automatic start. • Storage: automatic programming after cleaning. • Emptying: transfer from mixing tank to lees tank.
PRESSING
TECHNICAL FEATURES
(m2) Volume of product to be processed (hl / day)* Machine dimensions L x l x h (mm) Empty weight (kg)
D14
D28
7
14
28
75
150
300
3,150 x 650 x 2,000
3,150 x 900 x 2,100
3,150 x 1,000 x 2,100
800
1,200
1,900
Materials
Stainless steel
Working temperature conditions
0 – 50° C
Rated power
4.9 kW, standard 380 V,
8.9 kW, standard 380 V,
15 kW, standard 380 V,
3 phases, 50 Hz, 60 Hz
3 phases, 50 Hz, 60 Hz
3 phases, 50 Hz, 60 Hz
THERMOVINIFICATION
Membrane surface
D7
CLARIFICATION
FILTR'ACTIV D7–D28
3P + T 400 V Electrical power supply
16 or 32 A 480 V / 60 Hz power supply possible for USA and Canada
ŒNOPROCESS
COOLING PROCESS
*Depending on the filterability of the product, the temperature, etc.
97
Silver medal SITEVI - 2021
Filtr'activ T and D COUPLING
Website
The innovative coupling solution of FILTR' ACTIV T and D filters meets the needs of wineries that wish to optimise filtration with high product volume requirements. The versatility of the coupling means it can handle both wines and loaded products with a high recovery rate. Full automation of the coupling simplifies operation. The aim is to use each machine in its correct operating range to ensure volume, long-life, cleaning economy and volume recovery.
We opted for the FILTR' ACTIV T and D coupling because it met our initial requirements for longer membrane life, better solids concentration and maximum clear juice recovery. We chose this machine because of its robustness, its flexibility and the cost-effectiveness of the investment.
Sylvie Delperie
Cooperative winery "La Vigneronne" Occitanie (11) – FRANCE
98
FILTR'ACTIV T AND D COUPLING CLARIFICATION
COMPANY
MULTIPURPOSE FILTRATION
MAXIMUM COST-EFFECTIVENESS
• Wine and/or solids (bourbes) filtration
• Optimisation of recovered volume • 92%* volume recovery rate (concentration up to 75%
(thermovinification and flotation) • 100-700 hl of solids per day
MES)
• Reduced operating costs • Limited membrane wear • Unlimited filtration of all products in the cellar
• Different membrane materials: ceramic or organic (PES/PP)
*Depending on the grape varietal, product filterability and temperature
RECEPTION
UNMATCHED PERFORMANCE
• Accepts oenological additive inputs
EASY TO USE
PRESSING
• Simple and intuitive touchscreen interface • Full automation
Filtr'Activ D
CLARIFICATION
Filtr'Activ D concentration tank
THERMOVINIFICATION
Screening kit
Filtr'Activ T
COOLING PROCESS
5 hL buffer funnels Automated filling control
S
M
L
XL
Coupling
FILTR’ ACTIV T40-D7
FILTR’ ACTIV T80-D14
FILTR’ ACTIV T120-D28
FILTR’ ACTIV T160-D28
Volume of product to be processed (hl / day)*
175
350
525
700
Recovery rate (%)
92
92
92
92
ŒNOPROCESS
TECHNICAL FEATURES
99
100
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
THERMOVINIFICATION
101
PRESSING
RECEPTION
COMPANY
GULFSTREAM
RELEASE THE FULL FLAVOUR FROM YOUR GRAPES! GULFSTREAM gives you regulated and effective temperature control of your harvest. The immersion principle ensures instant and consistent results while preserving the quality of the harvest.
The Gulfstream is a flexible tool and well suited to our structure. It meets our expectations of elaborating colourful, very fruity and fresh wines, but also denser wines with more mature profiles, with interesting blends and that are very popular at the moment. Another advantage is that we can process a large quantity of grapes, smoothing out the qualities and absorbing the peak of the grape harvest. Guillaume Mehu Cave la Comtadine
Provence-Alpes-Côte d'Azur (84) - FRANCE
102
GULFSTREAM THERMOVINIFICATION
COMPANY
HEATING THAT PROTECTS THE GRAPES
• Respect for the integrity of the harvest • Fast extraction of all phenolic compounds • Reduction of pyrazine and geosmin • Denaturation of harmful enzymes (laccase, polyphenol oxidase, etc.)
RECEPTION
• Structured, supple and aromatic wines
MORE VALUE ADDED TO THE HARVEST
Grape-harvest heating circuit
PRESSING
• Reduction in labour costs • Valorisation of 100% of the harvest • Up to 35% energy savings • Processing of spoiled grapes (Botrytis)
VERSATILE FOR USE IN ALL SITUATIONS • Full range • Multipurpose:
CLARIFICATION
- cold and hot temperature control - feeds in whole clusters or destemmed grapes • Heating of the grapes for the Flash Detente process • Can be used with well-drained grapes (heats the dry matter) Drainage circuit
AUTOMATED PROCESS AT YOUR FINGERTIPS
THERMOVINIFICATION
• Programmable logic controller (PLC) • Simple and intuitive touchscreen • Process automation
ŒNOPROCESS
COOLING PROCESS
Easy cleaning
Heated harvest
103
GULFSTREAM
TEMPERATURE CONTROL BY IMMERSION, ONE ASPECT OF VINIFICATION
Website
Fresh grapes are fed in
Juice bath to regulate temperature Dynamic cross flow drainage
Heat exchanger to heat or cool the juices
Treated grapes are discharged
OPERATING PRINCIPLE Regulating the temperature of the grapes uses the immersion principle and dynamic cross-flow drainage: the harvest is soaked in a bath of heat-transfer fluid and drained by drums allowing the transfer. The processing chain is entirely controlled by a PLC (programmable logic controller), which regulates the temperature when the grapes leave the heating chamber depending on the type of vinification chosen (hot pre-fermentation maceration: 70°C, Flash Detente thermovinification: 85°C). A simple and intuitive touchscreen enables the operator to control the various operating parameters (temperatures, maceration time) and informs the operator of the Gulfstream status.
104
GULFSTREAM THERMOVINIFICATION
Gulfstream
COMPANY
FULL-BODIED, FRUITY, AND SUPPLE WINES
RECEPTION
The large evaporation surface of the Gulfstream eliminates a considerable proportion of unwanted compounds from the musts (methoxypyrazine, geosmin and others). Analytical measurements have shown the effectiveness of this evaporation process.
PRESSING
The process of heating the harvest by immersion also helps protect the grapes from spoiling by treating all the berries to destroy harmful enzymes.
A MODULAR, UPGRADABLE RANGE GF7
GF30
CLARIFICATION
• Cold / hot temperature control • Whole clusters or destemmed grapes • With drainage before heating • From 10°C to 85°C
THERMOVINIFICATION
• Cold / hot temperature control • Whole clusters or destemmed grapes • From 10°C to 85°C
GF7
GF20
GF30
Flow rate (t/hr)
7-10
20
30
Intuitive touchscreen interface
• • • •
• • • •
• • • •
Upstream drainage drum Hopper + outlet pump
Standard Optional
ŒNOPROCESS
Downstream drainage drum
COOLING PROCESS
TECHNICAL FEATURES
105
FLASH DETENTE TECHNOLOGY
Website
ADAPT YOUR WINES TO CONSUMER DEMAND This innovative thermovinification process significantly improves the quality of the wines and adapts the final product to consumer demand.
The Flash Detente process is a very useful invention for us. This technique has enabled us to modify the profiles of our wines, making them fruitier and rounder and perfectly suited to the tastes of the world market. We are delighted with all the technical possibilities that this technology offers! Gonzalo Carcamo Chief winemaker
Viña La Rosa - CHILE
106
FLASH DETENTE TECHNOLOGY THERMOVINIFICATION
COMPANY
WINE PROFILES ADAPTED TO MARKET DEMAND • Rounder, fuller, fruitier wines • Stability of colour and aromas • Denaturation of harmful enzymes (laccase, polyphenol oxidase, etc.)
• Wines obtained that are less sensitive to oxidative changes
RECEPTION
• Grape potential revealed
OPTIMISED CONTROL OVER THE THERMOVINIFICATION PROCESS
• Less reassembly, less work • Better temperature control during fermentation • Fermentation volumes up 25% with the same amount of energy
PRESSING
• Easier to empty the tank (if vinification in liquid phase)
• Better cooling exchange during fermentation
CONTINUOUS PROCESS FROM 3 TO 30 T/H
20 t/h vacuum chamber with condenser
CLARIFICATION
• 24-hour operation possible • Continuous process until alcoholic fermentation • Reduces heating costs through greater flexibility in harvest dates
• Improves the cellar's capacity to produce new styles of wine or juice
• 25% increase in fermentation capacity with
THERMOVINIFICATION
equivalent energy input
SIMPLE PROCESS CONTROL
ŒNOPROCESS
COOLING PROCESS
• Programmable logic controller (PLC) • Simple and intuitive touchscreen interface
Vacuum chamber 7 t/h with condenser
107
FLASH DETENTE TECHNOLOGY
PELLENC PATENT
HOW IT WORKS The “Flash Detente” thermovinification process works by quickly heat-treating the grapes at a high temperature, then immediately cooling them by pressure reduction.
1 - Heating of the grapes: two tools available • Dynamic coaxial heat exchanger • Gulfstream The harvest is heated to a temperature of 85°C.
Heating of the grapes Dynamic coaxial heat exchanger
Gulfstream
2 - Vacuum The heat-treated harvest is continuously fed into the vacuum chamber. That chamber is subjected to a high vacuum which almost instantly cools the harvest. The steam this generates is condensed. Condensates and drained juices are reintroduced into the pump.
Flash Detente 30 t/h
108
FLASH DETENTE TECHNOLOGY THERMOVINIFICATION
COMPANY
OPERATING THE EQUIPMENT The process is entirely controlled by a PLC, which regulates the temperature at the outlet of the heating chamber according to the type of vinification chosen (hot pre-fermentation maceration: 70°C, Flash Detente thermovinification: 85°C).
RECEPTION
A simple and intuitive touchscreen interface allows the operator to control the various operating parameters (temperatures, maceration time) and informs the operator of any operational problems.
Thermo screen
PRESSING
RESULTS
CLARIFICATION
Compared to traditional techniques, the Flash Detente process significantly increases the quantity of extracted colourants, the polyphenols and the polysaccharides. The wines produced have more colour and are fruitier and rounder, with no reduction in the tannin structure.
FLASH PROCESS Grapes fermented after flash THERMOVINIFICATION
STANDARD PROCESS Traditional vinification
CAPACITY 10 t/h
FDT – 20
20 t/h
FDT – 30
30 t/h
ŒNOPROCESS
MODEL FDT – 10
COOLING PROCESS
TECHNICAL FEATURES
109
Commendation VINITECH - 2018
œnoSm’Art 8
PELLENC PATENT Website
GET THE BEST OUT OF YOUR FRUIT! This innovative thermovinification process significantly improves the quality of the wines and adapts the final product to consumer demand. The ŒNOSM'ART 8 module adapts to all users' needs with its versatility, designed for a nominal flow rate of 8 T/H.
This is a great step forward for winemakers. Flash Detente technology is now available to cellars with small harvest volumes to process. For many years now, Flash Detente technology has demonstrated its usefulness in producing quality wines adapted to the demands of consumers around the world. With all the elements combined onto mobile skids, they are easy to install in small winery facilities and can thus help deliver a good service. ŒNOSM'ART 8 is a new winemaking tool which makes Flash Detente technology available to everyone.
Camille Vallat
Vignobles Vallat Occitanie (34) – FRANCE
110
ŒNOSM’ART 8 THERMOVINIFICATION
COMPANY
AN EXTRACTION THAT REVEALS THE FULL POTENTIAL OF THE GRAPE • Rounder, fuller, fruitier wines • Stability of colour and aromas • Denaturation of harmful enzymes (laccase, polyphenol oxidase, etc.)
RECEPTION
• Grape potential revealed • Significant reduction in spoiled grapes problems • Better incorporation of yeasts: optimised fermentation kinetics
SAVINGS ON THE HARVEST COOLING PROCESS
Mobile installation
PRESSING
• Less reassembly, less work • Better temperature control during fermentation • Fermentation volumes up 25% with the same amount of energy
• Easier to empty the tank (if vinification in liquid phase)
• Multifunction: either traditional thermovinification or Flash Detente
• Recover value of spoiled or non-mature grapes • Wine profiles adapted to market demand CLARIFICATION
Vacuum chamber and condenser
OPTIMISATION OF THE EXTRACTION PROCESS
• Continuous process until alcoholic fermentation • Improves the cellar's capacity to produce new styles of wine or juice
• 25% increase in fermentation capacity with equivalent energy input
• In-line enzyme injection at the outlet of the vacuum THERMOVINIFICATION
tank for optimised efficiency
EASIER CONTROL OF THE PROCESS
Simple and intuitive automatic control system
COOLING PROCESS
• Programmable logic controller (PLC) • Simple and intuitive touchscreen interface • Superb handling • Œnosm'art on skids • Possibility for installation on a trailer for multi-site
ŒNOPROCESS
use or cooperatives for the use of agricultural equipment (CUMA)
Heated harvest injected into vacuum chamber
111
112
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
COOLING PROCESS
113
PRESSING
RECEPTION
COMPANY
EXCHANGERS CHILLERS Heat exchangers with corrugated tubes, coaxial type, specific to heat treatments:
• of the grape harvest • of the musts with solids, or pulpy juice
The inner tube is a coiled spiral made using a specific PELLENC PERA ŒNOPROCESS process: a shape in the form of a continuous spiral is produced by distortion of the tube. This then increases turbulence, and consequently the exchange coefficients. Modules are linked together by easily-detachable elbow joints. The corrugated tubes and elbow joints form a continuous section, without restrictions or dead areas, hence no deposits can collect. Harvest exchangers
Buffer tank and thermal distribution management
114
COLD PROCESS COOLING PROCESS
• Cold production • Fermentation management via touchscreen • Thermostat dual readout/setpoint display • Stainless-steel cabinet • Pneumatic solenoid valve
COMPANY RECEPTION
FERMENTATION MANAGEMENT
Regulation of fermentation temperatures
BENEFITS
PRESSING
• Continuous management of chiller needs tank by tank • Diminishing the risk of thermal excess • Assurance that the desired temperature is always reached • System that can be upgraded and computerised
CONTROL Cooling unit with heat recovery
CLARIFICATION
On this screen, the winemaker measures and enters the density to control fermentation kinetics. He constantly monitors in real time, the temperatures of all the tanks, their set points and the operating status of the heat exchangers. By selecting a tank, the winemaker can see the temperature variations over the previous 10 days, or with a finer level of detail over the last 24 hours. The graphical temperature regulation interface meets all the needs of the most demanding winemakers.
• Export of all regulation information to a computer (essential for good batch traceability)
• Consultation and control from a computer network or
THERMOVINIFICATION
OPTIONS Regulation by touchscreen
Internet connection
• Fermentation Management interfaces with the PELLENC
ŒNOPROCESS
COOLING PROCESS
Connect application. See detailed page.
115
COLD TARTARIC STABILISATION PELLENC PERA ŒNOPROCESS offers turnkey solutions for cold tartaric stabilisation.
Website
C
H A
B
E D
G F
A chiller - B cold exchanger - C wine tank to be treated - D filtration - E buffer tank - F recovery G finished wine tank – H isothermal tanks
FLASH PASTEURISATION PELLENC PERA ŒNOPROCESS flash-pasteurisation modules provide microbiological stability for wines by destroying all bacterial and yeast flora. Flash pasteurisation technology consists of several stages:
• Instantaneous heating of wine to 72°c • This temperature (72°C) is maintained for 20 seconds
• Instantaneous cooling to initial temperature
BENEFITS • The wines are not denatured • Organoleptic properties are preserved • Destruction of micro-organisms • The compounds required to age wines are preserved • No filtration sediment used • Improved food safety
116
COLD PROCESS COOLING PROCESS
• Decreasing doses of SO2 during ageing • Efficient chemical sterilisation of must • Simple and easy to use • Easy maintenance • Very good energy efficiency • Very low wine losses
COMPANY
CUSTOMISED THERMAL PROCESS Chilled-water production facilities Over 700 plants (from 5,000 to 2,000,000 frigories) installed around the world.
RECEPTION
• With scroll compressors up to 250,000 frigories • With screw compressor from 250,000 to 2,000,000 frigories
Chilled-water production facilities
CLARIFICATION
PRESSING
OTHER PROCESSES
Alcohol de-icing skid
Turnkey cooling process
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CUSTOM-MADE COLD PROCESS
117
118
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
ŒNOPROCESS
119
PRESSING
RECEPTION
COMPANY
PELLENC CONNECT
Website
A UNIQUE VINE TO THE CELLAR PLATFORM PELLENC CONNECT facilitates users’ tasks and optimises the use of vineyard equipment through the visualisation of machine, agronomic and oenological data in real time. This platform optimises the organisation of operations from the vineyard to the winery and allows faster machine interventions. PELLENC CONNECT helps users better understand their production and raise their objectives in terms of the final product.
In 2021, we will integrate control and monitoring of the thermoregulation of the vats as well as the monitoring of all cold production and distribution in the cellar. We will be able to remotely program the set temperatures and be alerted by SMS in case of a fault. This will give us the necessary responsiveness to monitor fermentation and avoid any problems with the wines. Joël Julien
Les Costières De Pomérols Occitanie (34) – FRANCE
120
PELLENC CONNECT ŒNOPROCESS
COMPANY
REMOTE MONITORING The PELLENC CONNECT platform allows users to remotely monitor equipment in the vineyard and in the cellar. Remote viewing on tablet, PC or smartphone for simplified working.
RECEPTION
Thanks to the real-time visualisation of the machines, the user can be informed of their status and thus change the settings remotely. PELLENC CONNECT delivers optimisation from the vineyard to the cellar.
PRESSING
INFORMATION IN REAL-TIME With PELLENC CONNECT, the user is alerted in the event of a fault on one of the machines. A log of use and settings is available for each machine for better traceability and technical and economic analysis. The user can see:
CLARIFICATION
• Agronomic and oenological data: yield maps, plant vigour maps, pressing curves and fermentation monitoring curves. • The status of equipment and the follow-up of the production stages. • Maintenance intervals for each machine.
OPTIMAL REACTIVITY PELLENC CONNECT links the PELLENC Vineyard to the Cellar experts to the users in order to improve the reactivity of the services in case of need.
THERMOVINIFICATION
In case of an alarm on one of the machines, PELLENC CONNECT informs the user as well as the PELLENC experts. Thanks to this information, the technicians can carry out a remote diagnosis if necessary and, if needed, transmit a request for intervention to the after-sales service to provide support as quickly as possible.
COOLING PROCESS
PELLENC CONNECT offers proximity anywhere and information exchange.
EXPERT HELP AT HAND
ŒNOPROCESS
PELLENC CONNECT offers vine growers, oenologists and cellar managers a precise and unique expertise thanks to the information from the equipment but also agronomic and oenological data. Experts will provide personalised advice on how to optimise the use of the machines.
121
PELLENC CONNECT
The link between the vineyard and the winery is strengthened by this platform. PELLENC CONNECT offers users peace of mind while optimising their business. PELLENC CONNECT optimises the management of equipment and the monitoring of operations from the vineyard to the wine cellar.
For cold production and temperature control
THE PELLENC CONNECT PLATFORM STRENGTHENS THE LINK BETWEEN THE VINEYARD AND THE WINERY
SERVICES FOR DISTRIBUTORS
• Information sharing to simplify the management of
supply flows (e.g. optimising the filling of tanks and presses) • Remote monitoring of equipment use • Remote visualisation of the settings of the equipment in the distributor fleet, as well as diagnostic data • Visualisation of all process information • Reminder of maintenance intervals • Fault alerts • Log of the use of equipment and associated settings in order to be able to carry out a technical and economic analysis "from vineyard to tank"
THE PARTICULARITIES Specific features of OPTIMUM multifunction carriers • Geolocation • Screen-sharing • Customisable alerts • Yield maps: during the harvest, continuous weighing
of the mass of grapes harvested in each area of the plot makes it possible to obtain a yield map. • Vigour mapping: this is generated during pre-pruning, thanks to the sensor used on VISIO for automatic opening at the post on the TLVP pre-pruner.
122
PELLENC CONNECT ŒNOPROCESS
• Remote control of the temperature in the tanks • D isplay of information on cold production and distribution
For pressing • I nformation on the status of the press and the remaining time
• History and export of pressing curves for process analysis and optimisation
Remote viewing and supervision of the distributor's equipment, as well as diagnostic data and machine settings.
ACCESS TO ESSENTIAL INFORMATION FOR HIGH-QUALITY ADVICE • Access to remote settings and diagnostic data of connected equipment worldwide to support after sales services. • Analysis of pressing curves to optimise programs according to the expected oenological results.
123
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
PRESSING
RECEPTION
COMPANY
pera automated control systems
Website
The automated control systems developed by PELLENC PERA OENOPROCESS run all the designed and installed processes. The simple, intuitive interface layout helps manage the cellar processes, thus improving efficiency and safety at work.
AUTOMATED HOPPER-LOADING
• Harvest reception • Harvest in hoppers • Entire harvest for sparkling wines with a distribution system for supply presses
• Managing valves for selecting harvest from hopper to press, from press to pomace screws
Screen for reception control with PELLENC sorting
PUSHING THE GRAPES AND CLEANING THE PIPING Piston-head push: Emptying piping, better traceability of tank filling, savings on water for washing.
Controlling full harvest intake with press fed through doors
124
PERA AUTOMATED CONTROL SYSTEMS OENOPROCESS
COMPANY
SUPERVISION OF THE PRESSING SITE All the information about the presses on the site are grouped together on the same interface, visible on a PC: optimising the management of presses, real-time information on the status of faults in the pool of presses.
Transfer of the harvest between the heating system and the maceration tanks, storage tanks (several different types of storage tank can be managed), and the Flash Detente unit.
RECEPTION
THERMOVINIFICATION Interface for controlling a thermovinification with flash detente
AUTOMATIC TANK EMPTYING
PRESSING
Control of pomace removal to presses.
REGULATION OF THE TEMPERATURES IN THE VATS
CLARIFICATION THERMOVINIFICATION
Management control panel for tank temperatures
Control interface for hot-water production COOLING PROCESS
Connected control, optional info by email/SMS if there is a chiller fault or incorrect tank temperature (tank number, hot or cold temperature setting).
Tank emptying and supply system for fermented pomace in presses
Tartaric stabilisation skid controlled by a PELLENC PERA ŒNOPROCESS automated control system
ŒNOPROCESS
Control of tanks temperature settings from a supervision touchscreen interface, remote control possible.
125
Smart Oak
Website
OPTIMISE THE OAK AGEING OF YOUR WINES Smart Oak is an innovative tool for controlling the process of oak ageing with alternatives for wines, allowing faster, more accurate extraction of the oak ageing to suit consumer tastes. Smart Oak is an automated tool for managing the oak ageing with alternatives process. Smart Oak is connected to an oak ageing with alternatives tank. Different types of wood chips can be used (wood shavings, staves, and blocks). Balanced, quality oak ageing with alternatives is completed in a few days instead of a few weeks. The winemaker chooses the type of wood shavings to put in the wines to suit consumer demand, with a simple, intuitive, easy-to-use interface.
Smart Oak optimises the oak ageing time of wines. Smart Oak offers a way to meet an urgent, unplanned request for oak ageing with alternatives. The organoleptic result still complies with current practice. The process is also repeatable. Smart Oak is easy to use and set up. The wine keeps its fruit and its aromas, while adopting volume in the mouth and added structure.
Cave Héraclès Occitanie (30) – FRANCE
126
SMART OAK ŒNOPROCESS
COMPANY
CONTROLLED OAK AGEING WITH ALTERNATIVES
• Blanketing during oak ageing with alternatives • Preserves the freshness and fruitiness of wines • Controlled extraction of the aromatic compounds from oak wood
• Alert in the event of air intake • Extraction intensity selected according to the type RECEPTION
of wine required
CUSTOMISATION OF WINES ON DEMAND
• Reduced wood/wine contact time (a few days
Intuitive touchscreen interface
PRESSING
instead of 3 to 6 months in the static process) • Rapid return on investment • Flexibility: enables fast adaptation to consumer demand • Improved control of wine conservation (no transfer from the tank upon completion of the oak ageing)
EXCELLENT INTEGRATION OF THE PROCESS FOR OAK AGEING WITH ALTERNATIVES
automatic or manual programs as required
CLARIFICATION
• Wood shavings added to the Smart Oak tank • Safer for operators • A la carte control of oak ageing with alternatives:
Simplified schematic
• User-friendly and intuitive touchscreen interface
CONTROLLED OAK AGEING WITH ALTERNATIVES
Short (6-8 days)
Classic (8-11 days)
Intense (9-12 days)
sugar levels and aromas
balance between aroma and tannins
structure
THERMOVINIFICATION
THREE CUSTOMISABLE PROGRAMS FOR OAK AGEING WITH ALTERNATIVES
Programs to control oak ageing with alternatives COOLING PROCESS
monitored by an electrical impedance spectrometry sensor • Reproducibility of oak ageing profiles
ŒNOPROCESS
• The progress of oak ageing with alternatives is
127
125 YEARS OF INNOVATION IN THE CELLAR 10% OF WORKFORCE DEVOTED TO R&D TO DEVELOP TOMORROW’S INNOVATIVE PRODUCTS AND SOLUTIONS
128
PRIZES AND AWARDS
COMPANY
2021
FILTR’ACTIV COUPLING
SITEVI: Silver Medal
2019
SMART PRESS
SITEVI: Bronze medal: wine press
SMART GLASS
ENOMAQ: Outstanding Technical Innovation Award
KLINER
ENOMAQ: Technical Innovation Award
KLINER SORTING TABLE
SIVAL: Innovation Award - Third Prize
SMART PRESS
VINARIA (PLOVDIV Fair): Innovation Award Machine and technology category for wines and spirits production
ŒNOSM'ART
VINITECH: Commendation - Mobile thermovinification equipment using Flash
2017
SMART PRESS
ENOMAQ: Technical Innovation Award
2016
SMART PRESS
2015
GREEN CRYOTM
SITEVI: Silver medal multifunction cooler
2014
LARGE ENTERPRISE AWARD
FRENCH MINISTRY OF THE ENVIRONMENT: Environment & Business Award 2014
2013
SELECTIV’ PROCESS WINERY
INTERVITIS: Gold medal
2012
EXTRACTIV’ 2
VINITECH: Bronze medal
ENOXY+ PRESS
VINITECH: Bronze medal “Antioxidant injected during crumbling phases”
2011
SELECTIV’ PROCESS WINERY
SITEVI: Commendation
2010
SELECTIV’ PROCESS WINERY
VINITECH: Commendation
2008
SELECTIV’ PROCESS VISION 2
VINITECH: Silver medal
ENOXY PRESS
DIONYSUD: 1st prize: “juice runoff in inert atmosphere”
1999
PRESS
SITEVI: G old medal "Conductivity/juice quality correlation on pneumatic press" Excellence series, water envelope for cooling
1993
PRESS
Auto-programmable pressing with pneumatic press
1992
ELITE TANK
Grape skin maceration for white wine and rosé wine
1989
PRESS
Automatic washing of drains on pneumatic press
Detente technology
PRESSING
SIVAL: Innovation Award - Machinery and Automation
VINITECH: Range of smart, high-quality pneumatic presses
CLARIFICATION
DYONISUD: Innovation Award
COOLING PROCESS
THERMOVINIFICATION
Eco-products for Sustainable Development category
ŒNOPROCESS
2018
RECEPTION
PRIZES AND AWARDS
129
NOTES
Patented Equipment. The technical features and photographs are provided for information only and are in no way contractually binding. PELLENC reserves the right to make any modifications and improvements to its products it deems necessary without prior notice. Photo credits ©PELLENC l Design: PELLENC communications department l Catalogue printed on PEFC paper.
130
COMPANY ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
PRESSING
RECEPTION
NOTES
Patented Equipment. The technical features and photographs are provided for information only and are in no way contractually binding. PELLENC reserves the right to make any modifications and improvements to its products it deems necessary without prior notice. Photo credits ©PELLENC l Design: PELLENC communications department l Catalogue printed on PEFC paper.
131
NOTES
Patented Equipment. The technical features and photographs are provided for information only and are in no way contractually binding. PELLENC reserves the right to make any modifications and improvements to its products it deems necessary without prior notice. Photo credits ©PELLENC l Design: PELLENC communications department l Catalogue printed on PEFC paper.
132
133
ŒNOPROCESS
COOLING PROCESS
THERMOVINIFICATION
CLARIFICATION
PRESSING
RECEPTION
COMPANY
Distributor’s stamp
www.pellenc.com PERA-PELLENC • Route d‘Agde • 34510 Florensac • France Tel.: +33 (0) 4 67 77 01 21 • Fax: +33 (0) 4 67 77 00 44 • E-Mail: pera@pera.fr PELLENC S.A.S • Quartier Notre-Dame • Route de Cavaillon • 84120 Pertuis • France Tel.: +33 (0) 4 90 09 47 00 • Fax: +33 (0) 4 90 09 64 09 • E-mail: contact@pellenc.com
Member of Axema, the trade association of the agricultural equipment industry and of the European Garden Machinery Federation
This catalogue was printed in France by an Imprim'vert certified company, on chlorine-free paper from sustainably managed forest.
ENG – 11/2023 – 176249
TOGETHER WE CREATE TOMORROW’S WINES