POLYMERS Communique - 7.5 – Jun-Jul 2021

Page 1

A CUSTAGE I N I T I A T I V E Jun - Jul 2021 l Issue 7.5 l ` 150

Make Your Business Sustainable or

Sustainability Your Business A Commitment to

GenNext ISSUE SUPPORTED BY


Processing

2,40,000

*

ProductS: Recycled Polyolefin Granules  |  PCR Hot Washed PET Flakes

Calcium Filler Masterbatch  |  Chemically Recycled PET Chips

20

3,000

Employment (Direct & Indirect)

Network Offices

8

Manufacturing Facilities

15

Billion PET Bottles Recycled This Far

11.5

Million PET Bottles Recycled Each Day

9,000

Million (INR), Expected Turnover in 2022

Corporate Office: Village-Hariyawala, Hariyawala-Kunda Road, Kashipur - 244713, Dist.: Udham Singh


TPA of

Recyclates

|  Woven Fabric & Sacks (Recycled & Virgin)  |  Synthetic Yarns |  Colour Masterbatch  |  rPET Masterbatch  |  RPSF  |  Specialty RPSF

0.87*

1.75*

Million Cubic Yards of Landfill Space Saved Per Year

6.5

Tonnes per hour intake capacity of India’s first, single, longest and biggest PET washline

6,000

Million Barrels of Crude Oil Consumption Saved Per Year

0

Million (INR) Investment

6.32*

Liquid Discharge Across Facilities

Trillion British Thermal Units of Heat Energy Conserved Per Year

* With execution of our current expansion plan by end of 2022.

Nagar, Uttarakhand, India.  +91-96340 97028   mdo@pashupatigrp.com   www.pashupatigrp.com



POLYMERS Communiqué l June - July 2021


CONTENTS June - July 2021   Issue 7.5 l

Under the Cover

The direction as regards sustainability is clear...it’s time to get our

intent and content to operate in sync; it’s critical as the point in contention is our own ‘gen-next’! We all can and we all will!

We all delightfully see ourselves on the waning side of the 2nd COVID wave. Speculations rife about, if at all, when would the third wave hit us...until then, it’s time to give all attention to business! Another area that deserves utmost attention is ‘sustainability’. So, at POLYMERS Communiqué, for the first time in 7 years, present back-to-back issues on the same theme, clearly highlight the growing need to give consideration to this facet in a manner that it truly deserves. Ab nahi toh kab?

BIG STORY

28

Big Market Globally for Chemically Recycled PET Chips

Bankey Goenka, Managing Director, Pashupati Group, Kashipur

THE crucial STEP

33

28

Environment, Social and Governance (ESG) Framework: The Future for Safe, Sustainable and Strong Growth

Shirish V. Divgi, Managing Director, Milacron India, Plastics Machinery Asia, Ahmedabad

NEXT GENERATION INJECTION MOLDING CONTROL office.in@br-automation.com | +91-20-41478999

A++++ A+++ A++ A+

ENERGY

POLYMERS Communiqué l June - July 2021



advertorial

advertorial

advertorial

56

65

Plastic EPR Evolution: Step to Stop Environment Devolution

74

New Two-stage Process by ENGEL Improves the Efficiency of Recycling Processes: Processing Plastic Flakes Directly

Rajoo Engineers, An Enabler to the Gopal PrintPack Success

Sponsored by

Denish Rokad

Managing Partner, Gopal PrintPack Solutions, Rajkot

BUILDING BLOCK

advertorial

86

Aerodry Process Automation Impacting Business Positively

36

Plastics in Ecosystem Restoration

S. K. Ray, Hon. Secretary & Member of Executive

Sponsored by

Committee, Indian Centre for Plastics in the Environment (ICPE), Mumbai

Shashank Agarwal

IRONED OUT

40

Dy. MD, Kanpur Plastipack Ltd., Kanpur

Good Manufacturing Environment: Key to Sustainable Business

Prashant Trivedi, Vice President, (Head Operations & NPD), Sangir Plastics Pvt. Ltd., Vapi

96

58

Designing Safer Chemicals Part IV: Designing Biodegradable Chemicals

Professor (Dr.) Ganapati D. Yadav, Emeritus Professor of Eminence & Former Vice Chancellor and R. T. Mody Distinguished Professor, Institute of Chemical Technology, Mumbai

FROM THE ARCHIVES

66

Sustainable Solutions in Polymers & Recycling: Planning for the Future, Beyond the Horizon

Prof. Edward Kosior, Managing Director, Nextek Limited, UK

advertorial

POLYTHINKING

Big Opportunities for Special Effect Masterbatches

Sponsored by

RESEARCH REPORT

GOOD GOING

44

MLP Waste Management (MWM – 2021): A POLYMERS Communiqué Survey

72

India Becoming a Global Cast Film Player

POLYMERS Communiqué Survey Services

Rashesh Sheth GOLDMINE Multitrade Pvt. Ltd., Ahmedabad

OUTLOOK

49

Sustainable HR Practices for Organisational Performance

Dr. Naveen Malhotra, Senior HR Professional,

Ahmedabad

Alicia Cloeren, Director, Cloeren Incorporated, USA

adding sharper focus to marcom +91-91366 00573 info@custage.com Communication Services

Custom Publishing

Business Forums POLYMERS Communiqué l June - July 2021



Printed and Published by

ROUND-THE-CORNER

IN SYNC

84

India Shining: Industry Beckons PLASTINDIA 2022

98

Manish Chawla

PLASTIVISION INDIA 2023: Raising the Bar

Kailash B. Murarka, Chairman - National Executive Committee, PLASTIVISION INDIA 2023

manish@custage.com

Chief Editor Jyoti

jyoti@custage.com

Asst. Editor Siddhant

siddhant@polymerscommunique.com

Editorial Advisory Board

FRONTLINE

104

Plastics: The Material of Life

Arvind M. Mehta, Chairman - Governing Council, Jigish N. Doshi, President, Plastindia Foundation, Mumbai

ON-THE-MOVE

90

Industry Benefits with the POLYMERS Communiqué App

SIVARAM SPEAKS

92

Sustainable and Degradable Pressure-sensitive Adhesives

Dr. S. Sivaram, Former Director, CSIR-NCL,

Honorary Professor and INSA Senior Scientist, Indian Institute of Science Education and Research (IISER), Pune

AIPMA, Past President - AIPMA and Plastindia Foundation, Mumbai

Prof. (Dr.) N. C. Saha formerly Director at Indian Institute of Packaging N. K. Balgi formerly President & Director at Ferromatik Milacron India Pvt. Ltd.

DIGITAL GLORY

Pushp Raj Singhvi formerly Vice Chairman and Managing Director at Borouge (India) Pvt. Ltd.

Rajesh Nath Managing Director, German Engineering Federation (VDMA) India Office

110

Industry Gives a Thumbs-up to the POLYMERS Communiqué Digital Gallery

In series...

78

Leadership and Executive Coaching for High Performance

Rakesh Shah, RS Coaching and Consulting, New Delhi

101

Lessons on Reputation Management from the Established Entrepreneur Community

Ruby Thapar, A Reputation and Sustainability Consultant and an Executive Coach, Mumbai

And The Rest

Arvind Mehta Chairman and Managing Director Welset Plast Extrusions Pvt. Ltd.

News.................................................................. 20

Weekend Delights.................................106

RETRO.................................................................54

Golden PAGES...........................................108

PuzzZmAnia.................................................. 95

Events............................................................ 112

Rakesh Shah formerly Managing Director at Windmöller and Hölscher India Pvt. Ltd. S. K. Ray formerly Sr. Executive Vice President (Polymers) at Reliance Industries Ltd.

Designed by

Custage Marketing Solutions LLP 406, Vikas Centre, Dr. C. G. Road, Chembur, Mumbai 400 074, INDIA

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Overseas Subscription: Annual Subscription: USD 60 (including shipping)

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Views and opinions expressed in this magazine are not necessarily those of POLYMERS Communiqué. Readers are advised to seek specialist advice before acting on information contained in this publication, which is provided for general use and may not be appropriate for the readers’ particular circumstances and so POLYMERS Communiqué does not take any responsibility for any loss or damage incurred or suffered by any of its subscribers / readers / advertisers of this magazine. The publisher makes every effort to ensure that the magazine’s contents are correct but do not take any responsibility for the absolute accuracy of the information. Subject to Mumbai Jurisdiction. Some of the images used in this issue are from Shutterstock. The maps, if used, in this document are only a pictorial representation, not to scale and do not indicate any geographical boundaries. No part of this publication or any part of the contents thereof may be reproduced, stored in a retrieval system or transmitted in any form without the permission of the publisher in writing. POLYMERS Communiqué reserves the right to use the information published herein in any manner whatsoever. The ownership of trademarks is acknowledged.

Bhavesh

+91-22-2520 4436 bhavesh@custage.com

Content Alliance Partners



Mind Speak Rajesh Nath Rakesh Shah

Prof. (Dr.) N. C. Saha

formerly Managing Director at Windmöller and Hölscher India Pvt.

formerly Director at Indian Institute of Packaging

important Sustainability encompasses threeental and environm economic, pillars: lead on take that s panie Com l. socia be the sustainability approaches will et takers. market makers, rather than mark all kinds of This principle is applicable to business, including packaging. can be Sustainable packaging business important achieved by considering three degree of aspects i.e. innovation, high price, which performance and affordable sustainability would fit seamlessly into be would initiative This initiatives. any to get comp the of value face the larity. This higher acceptance or popu or medium would, thus, act like a ‘currency’ for a profitable business tomorrow.

N. K. Balgi

There is a growing awareness that we need to change the prevailing situation by adopting practices of - Reduce, Reuse and Recycle (3 Rs) in our products by design, production systems and then influencing / facilitating consumer behaviour through EPR. Businesses have realised that for its long term sustenance, it has to dem onstrate its commitment to environmental sustainability and make it a part of their business strategies. This commitment to environmental sustainability has also begun to influence buyer behaviour.

Arvind Mehta

Ltd.

present without compromising the ability of future generations to meet their own. It’s our only ticket to the survival of mankind on the planet. I have held for a very long time that sustainable productio n is a huge money spinner in the long run. And, sustainable consumption helps eliminate waste, reduce poverty and hunger, and conserves resources. When resources exhaust, earth will no longer supp ort humans. So, let us be a little selfish in prese rving our species and adopt sustainability as the only currency of the future.

Rajesh Nath

ging Director

ept is I see it, sustainability as a conc whole USA, the as such s omie econ to relevant in the tries coun few a and a of Europe, Chin countries of Middle East and almost all the where over Far East. In a country, like ours, either drop 150 / 200 million boys and girls afford their out or their parents can’t whether education, I really wonder pity that we a It’s . issue real a is lity inabi susta of disposing don’t follow even basic norms ng homes off waste from hospitals and nursi udes like and we still indulge in platit a currency sustainability. It’s undoubtedly a serious for a few countries, but I have ncy for us. reservation about it being the curre

As

Rakesh Shah

N. K. Balgi

S. K. Ray

ent (Polymers)

formerly Sr. Executive Vice Presid at Reliance Industries Ltd.

Sustainability

formerly Vice Chairman and Mana at Borouge (India) Pvt. Ltd.

formerly President & Director at Ferromatik Milacron India Pvt. Ltd.

and accumulation of material To obtain wealth is our focus presently. destroy the this, we often degrade and economy natural world. However, a green inability and simultaneously promotes susta s efficient economic growth. This mean generating and rces resou of usage low carbon, minimal waste - following a inclusive resource-efficient and socially e sustainable method. It is essential to creat lation and livelihoods, feed a growing popu need to safeguard the environment. We . make the global economy green

Productivity

Sustainability is about meeting needs of the

Pushp Raj Singhvi

Pushp Raj Singhvi

Managing Director (VDMA) German Engineering Federation India Office

S. K. Ray

paradigm is now occupying development centrestage in our discourse on focus on and growth. With decadal there is a ‘Restoration of Ecosystem’, sustainable growing urgency to embrace and reverse practices to preserve, halt biological degradation of physical and operate. esses busin h whic in s stem ecosy currency in the be only not d woul This ate. future, but also the license to oper

Arvind Mehta

Chairman and Managing Director Welset Plast Extrusions Pvt. Ltd.

Companies

should calculate how they much plastic (plastic footprint) year. put into the environment each anism Plastic credits could be a mech to incentivise recycling. pays The money that the company be for the plastic credits could ent given to a Waste Managem given Agency. In return for being ent this money, the Waste Managem to Agency would be obliged e in collect and/or recycle a volum to kilograms of plastic equivalent the company’s plastic footprint.

Prof. (Dr.) N. C. Saha


SL

SL

R


Feedback Advancements in the field of polymers are so fast that regular updates are a must for those who are into textiles. POLYM Communiqué is so nice ERS ly edited that it serv es as a single source for updates. Keepin g track of the pac e of advancements joyous experience. is a

t source of ine is a grea uniqué magaz m m Co hing more. S et ER m so POLYM n for doing and motivatio t ideas and ea gr r fo information team tire Custage en e th e iat I apprec iya hard work. Ishan Dholak d. mech Pvt. Lt sto Pla pa kru Aaward

Vivek P. Kap

adia Secretary to Governme nt of Gujarat, Sardar Sarovar Narma da Nigam Limited

POLYMERS Comm uniqué has a unique blend industry. In th of informatio e last twenty n and innova years, there ha issue. There tions happen s been excelle are few stand ing in the nt growth wh alo ne ich is getting products that industry is alw reflected in ev the plastics in ays a part of ea ery dustry offers ch and every products for worldwide. Th sector. Many various grow e plastics companies ha th sectors of ve newly starte need to be br th e ec on omy. Such co d making uniq ought into th mpanies have ue e limelight so many unsung that their cont Agriculture se heroes who ribution gets ctor, in particu the appreciat lar , is an ion. Communiqué important se . Plastics indu ctor and need stry in India s a proper pl Editorial team is mostly urba ace in the PO needs to put n wi LYMERS th weak linka extra efforts to ge with agric strengthen th Print quality of ulture and th is bridge. the magazine e is excellent an d deserves co mpliments. Plastic Techno

Dr. Yatish B. Va

logist and Inno

ent ing good cont azine is provid ag m est ué iq lat e un POLYMERS Comm ers. It’s very informative about th gies in lo lym no po ch / te s new on plastic oducts and information dates on pr to get unique innovative up rm fo at pl od ry go ve ds which a en is fri It y g. str processin s of our indu many interview e ar e er th as of them. rsonal insight provide us pe ntinues. exploration co od work and basiya I wish your go Mavjibhai Lim panies m Co of p ou Dolphin Gr

sudeo

vation Consul

tant

We, at Technoroboti c, have benefitt ed from our subscription to PO LYMERS Commun iqué in these tim of stunted trave es lling and lack of exhibitions. They been a very go have od source of inf ormation for all innovations happ the ening in the ind ustry. The team good knowledge has of the industry to judge the merits the innovations of and bring the sam e to the limelight. Denzil K. Antony

Technorobotic Ma

chines Pvt. Ltd.

We are quite happy to regularly read the POLYMERS Comm uniqué magazin e and with the quality of the content carried in it. We look for ward to the conti nued receipt of this ma gazine. Ganesh Ananthak

rishnan

POLYMERS

Communiqué is an immensely popular magazine meant for gaining information related to the plastics industry. They have a wonderful reach with a customer database expanded across the globe. When it comes to quality content, POLYMERS Communiqué is among the best.

Isheet Rajput

DSM Agencies

Kanpur Plastipack Ltd.

Regarding the POLYMERS Commun iqué magazine, the quality of production is so good. The content in the magazin e is very useful to all. Sushil Yadav

ine from ur magaz receive yo e ress. W . d p o s o g nes rog Your work isand it has helped my busi garwal e Pradeep A Plastics time to tim al Agarw

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News Digest

Eagle Manufacturing Adds Fourteenth Davis-Standard Blow Moulder

L

ong-time Davis-Standard customer, Eagle

Arkema accelerates its batteries strategy in Europe

Manufacturing,

commissioned Standard

blow

its

fourteenth

moulding

recently

Davis-

machine

to support industrial safety markets.

The 40-pound dual accumulator head machine, installed in May, is primarily being used for moulding large storage Coperion ZSK twin screw extruders for an economical and FDA-compliant recycling of PET flakes

drums

made

high-density

of

chemical

polyethylene.

resistant Eagle

Manufacturing is one of the leading

Gary Byers on the left and Rocco Salatino on the right with the SE16540D blow moulding system.

and security products in the world.

a

sources of industrial storage, handling This includes fire prevention safety equipment

Coveris, leading sustainable packaging manufacturer, unveils state-of-the-art film science lab to support no waste strategy

for

hazardous

environmental

protection

storage products. Disposal cans, safety cabinets, column protectors, outdoor

ashtrays, parking stops, spill containment pallets and rack guards are all part Eagle

Manufacturing’s

product portfolio.

A-E 20

spill

containment devices, and specialised

of Evonik is celebrating a milestone in its history as Minister President Armin Laschet inaugurates world’s largest polyamide 12 complex; Evonik has invested around half a billion Euros in this futureoriented project

materials,

extensive

closed-loop

Dave Harvey. As

with

Standard

prior

system,”

installations,

collaborated

Manufacturing’s

continues

team

with

to

DavisEagle

engineer

machine specifications according to their processes and product range.

Conductive Black Compound for All Packaging Applications from Kandui

customer for over 30 years,” says

K

Vice

conductive black compound for blown

“We

have

been

a

Davis-Standard

Dave Harvey, Eagle Manufacturing’s President

of

Operations.

“Our

highly skilled craftsmen and operators

andui

Industries

Pvt.

Ltd.

has

developed extremely cost-effective

polyethylene and polypropylene based film,

moulding

and

thermoforming

have grown to trust Davis-Standard

for reliability and great equipment performance. This latest blow moulder

has already been excellent with even faster cycle times than our existing

machines. One of the best improvements from previous models is the cooling design with forced air blowers on the barrel. We’re able to attain consistent process temperature control without dealing

with

the

maintenance

of

POLYMERS Communiqué l June - July 2021


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applications using superior carbon black grades with excellent conductivity.

Digest

Consistent

conductivity

delivered

through these compounds are suitable

for all packaging applications where FFP Packaging Solutions support Gosh! Food with recyclable packaging for new frozen product range

the risk of electrostatic discharge (ESD)

is to be eliminated. The films / sheets produced

using

these

compounds

give a smooth surface finish with

good gloss, mechanical properties and excellent conductivity.

Flexicon releases a new bulk bag unloader with dual flexible screw conveyors that feeds two downstream processes dust-free

INEOS Styrolution and Samsung Resin collaborate to produce Terluran® Eco GP-22

NN

Conductive Films.

NN

FIBC Liners.

NN

Packaging Films.

NN

Electronics Packaging.

LyondellBasell announces acquisition of Polypacific Polymers Sdn. Bhd. in Malaysia

Maxx Orthopedics, Inc., and Invibio Biomaterial Solutions together announced the successful study initiation and first patients to be implanted with the new, all polymer, PEEK-OPTIMA™ femoral knee component for primary total knee arthroplasty (TKA)

F-M

dispersion,

mechanical properties.

2330,

a

gloss

and

next-generation

globally and designed to protect against

runaway polymerisation of acrylic and methacrylic acids, esters and other

monomers in bulk storage facilities, transportation tanks and containers.

A runaway polymerisation is potentially to

the

reaction

becoming uncontrollable and the heat

that it produces may lead to a fire or an explosion or rupture of closed storage and transport containers.

“Solvay’s new Phenothiazine (PTZ) LVT 2330 comprises a thirty per cent active

liquid solution of PTZ dissolved into

Rhodiasolv Polarclean HSP1 solvent, part of Solvay’s line of powerful, green

22

safer to handle than NMP containing freezing

shortstop inhibitor solution available

due

Solvay’s Phenothiazine LVT 2330 is solutions and it also has a lower

olvay has developed Phenothiazine

hazardous

use of N-Methyl-2-pyrrolidone (NMP)

regulations,” adds Dave Vanzin.

Solvay Launches New Shortstop Inhibitor Solution for Safer Acrylic Monomer Transportation and Storage LVT™

was developed as an alternative to the

high concern (SVHC) under REACH

Improved conductivity.

S

Development Manager at Solvay. “It

but considered a substance of very

sheets.

Excellent

applications,”

EU as a solvent for shortstop inhibitors,

Suitable even for thin films and

NN

industrial

widely employed in the USA and the

Salient Features

NN

for

says Dave Vanzin, Technical Service &

Applications in Polyethylene and Polypropylene

NN

solvents

point,

which

is

highly

advantageous for facilities and transport in colder climates. Also, the high active

PTZ concentration of Phenothiazine LVT 2330 permits deployment and storage

of the efficient and economic shortstop in both large and small installations.

“We see a great market potential for

this pioneering shortstop inhibitor with a non-toxic and non-volatile solvent for the acrylics markets in North America

and Europe. However, Asia offers the greatest

inhibitors

potential were

where

not

shortstop

standard

and

have only recently been more widely accepted and used to help reduce

the risk of accidents,” says Lars Fischer, Worldwide Technical Market Manager at Solvay.

Biopolymer Extrusion Coating Increases Line Speed and Reduces Coat Weight, Developed by SAM North America, LLC and Nordson

T

echnologies

developed

by

SAM

North America, LLC and Nordson

POLYMERS Communiqué l June - July 2021


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by

Sam Iuliano.

Digest NAPCO Pipe & Fittings announces acquisition of LASCO Fittings, Inc.

Corporation have made it possible

to increase throughput and reduce coat weight in the extrusion coating of

biopolymers

such

as

PLA

by

encapsulating the edges of the coating Polykar, manufacturer of sustainable packaging solutions, breaks ground on its new manufacturing facility in Edmonton

posed

continues

ENGEL Joins Forces With Top Grade Molds to Boost Recycled Material Content in Sandwich Components With Its Coinjection Revolution

T

he new coinjection process, which

ENGEL has developed in cooperation

with LDPE.

While conventional coextrusion yields

material content in the production

two or more materials in horizontal layers,

special

developed

by

encapsulating Nordson

inserts

for

its

coextrusion feedblock make it possible

either edge of this horizontal structure.

Reifenhäuser Reicofil exhibits innovative solutions for sustainable nonwovens

limitations

biopolymers,”

with Top Grade Molds, enables high

to extrude additional material along RecyClass commissioned an independent laboratory to test the compatibility of vinyl alcohol (EVOH) barrier in polypropylene (PP) rigid packaging with the state-ofart recycling process

many

Using

this

technique,

SAM

North

and completely encapsulated recycled

of pails and is, thus, superior to conventional processes for sandwich injection moulding. Very short cycle

times are achieved in combination with

the new ENGEL duo speed injection moulding machine.

America has found that encapsulating

Political

pressure

to

use

recycled

makes it possible to offset deficiencies

Various

countries

already

stipulate

strength - that have limited its melt

certain products. In the Western US,

speed and coat weight.

require 25 per cent recycled content for

“Using LDPE edge encapsulation on our

want the dark coloured recycled core

a PLA coextrusion with edges of LDPE

plastic materials is growing worldwide.

of PLA - in particular its low melt

the minimum recycled content for

curtain stability, draw-down ratio, line

for example, some market applications

pilot line, we have achieved line speeds in excess of 1,200 fpm (366 mpm) with PLA, as against less than 600 fpm

(183 mpm) with PLA alone,” says Ed Lincoln, V.P. Extrusion Sales of SAM

North America. “We have seen coat

pails. In addition, many brands do not material to be visible at the injection point. These trends have driven the

development of the new coinjection process.

With

a

recycled

material

content of more than 30 per cent, the

weight reduced from 16 gsm to less Revere Plastics Systems, manufacturers of highlyengineered plastic injection moulded parts and assemblies, continues growth in Central U.S. with acquisition of Ferguson Production, Inc.

N-R

than 10 gsm,” highlights Ed Lincoln.

The high melt strength of LDPE has

helped make this polymer by far the most widely used in extrusion coating. “For processors wishing to replace some portion of their LDPE usage with

biopolymers, a main obstacle has been that their lower melt strength causes

extreme neck-in and edge instability at desirable line speeds,” says Sam Iuliano,

Chief Technologist for Nordson’s EDI®

extrusion die and feedblock business. “By introducing a higher-melt strength material on each edge of the melt

curtain, edge encapsulation minimises

24

ENGEL’s compact dual-platen technology contributes to excellent efficiency, among other benefits. Across all clamping force sizes, the duo speed is shorter than comparable injection moulding machines used in this field of application, which saves expensive shop floor space.

POLYMERS Communiqué l June - July 2021


Complete

Automation Solution for Plastic Molded Products Introducing Ultra High Speed in Mold labelling Robot

Our Solutions

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5-gallon pails produced during the recent

Digest Teijin establishes carbon fibre products operations in Vietnam

that

ENGEL

easily

specifications,

live

e-symposium

comply

which

with

the

are

US

very

challenging as compared with other international standards.

Supreme Petrochem Presents Various Grades in White Masterbatches

C

ost optimised solutions in white

TotalEnergies and Jindal Films have joined forces to produce more sustainable flexible food packaging and labels using advanced recycling technology from Plastic Energy

masterbatches,

9092

and

9055,

developed in collaboration with our customers, have emerged as segment

leaders for blown films. Performance of

both

grades

are

complemented

with our range of

and

PPA,

slip

antiblock

masterbatches. Trusscore, the material science company that makes sustainable, improved alternatives to traditional building materials, announced the acquisition of the assets of Calgary-Based Westech Building Products, an innovative developer of high-performing vinyl building materials

machine

components

fatigue - without any of the tedious programming that used to be involved. Homogeneous

heating

reduces

mechanical stresses and allows for

based), 70% titanium dioxide white

With mapp Temperature’s Soft-Start

(PP

masterbatch has been launched for PP cast films.

in the machine.

function, equipment such as filtration systems,

extruders

and

injection

9103 and 9104, white masterbatches for

moulding machines can be brought

introduced into the market successfully.

easily. This is done either by targeted

PP non-woven applications have been FR Vo HIPS compound - SP5566 has been

upgraded to include UL94 5VA rating. SP5566 is UL listed (File No. E185934)

PC/ABS compounds by the end of September, 2021.

B&R Offers Soft-Start Function for Injection Moulders and Extruders

mapp

Temperature

provides

a defined temperature gradient to heat

up all zones synchronously. Since the Soft-Start function avoids operating the heating elements at maximum

power, it is particularly gentle on the machine’s hardware.

target temperature, are easy to configure in

a

Temperature.

zones

can

be

process

if

Individual

adjusted

individually, or even excluded from the

software

new

mapp

heating

&R Industrial Automation’s (B&R’s)

package

heating with limited power or by using

All the necessary settings, such as the

Heat Up Temperature Zones Gently and Evenly with mapp Temperature

B

to operating temperature quickly and

No Programming Required

pre-

programmed way to get manufacturing systems up to temperature. At the push

of a button, the Soft-Start function

26

up

gently to minimise heating element

controlled evaporation of liquid residues

9102

Activities have been initiated to launch

T-W

heats

9071 (PE based)

and

and is RoHS and REACH compliant. Westfall Technik acquires multi-site consumer packaging moulder CPP Global; expands into North Carolina and China

B&R’s mapp Temperature software package provides a new pre-programmed way to get manufacturing systems up to temperature.

This

Soft-Start makes

temperature

necessary. control

much more flexible and offers more options for different heating zones.

The heating process is started at the push of a button without any of the tedious programming that used to be involved.

POLYMERS Communiqué l June - July 2021


www.lohiagroup.com

Extrusion • Winding • Weaving • Coating • Printing • Conversion • PP Yarn Spinning

End to End Solutions for complete peace of mind. For over three decades, Lohia Corp, besides standing for innovation and precision has stood for complete customer satisfaction. A company that offers end to end solutions for the raffia industry, be it extrusion, winding, weaving, coating, printing, conversion or PP yarn spinning, Lohia Corp has gone the distance and has always put customers first. Today if the company has delivered a processing capacity of 5.76 million metric tons per annum of PP and PE for customers across 92 countries, it’s only because of efficient after-sales support and optimized cost of ownership for customers. Lohia Corp continues and in future too, will be committed to customers for great value and complete peace of mind.

Lohia Corp Limited D-3/A, Panki Industrial Estate, Kanpur-208022, INDIA. T: +91 512 2691221 I E: sales@lohiagroup.com


BIG STORY

The what, why, how and

who of their journey from a manufacturer to the

conglomerate of today, as told

to POLYMERS Communiqué by Bankey Goenka...

Bankey Goenka Managing Director, Pashupati Group, Kashipur

28

POLYMERS Communiqué l June - July 2021


Big Market Globally for

Chemically Recycled PET Chips Q. From the initial foray into manufacturing woven fabrics and sacks to the conglomerate of today, please share with us your experience and key learnings. The key learnings have been to work in the B2B domain, dealing in volume, and maintaining the

quality with sustainable outcomes. If business is conducted keeping in mind the environment, human beings and transparent governance, it will surely go a long way.

Q. What prompted the company to switch gears and keep adding to the ever-increasing product portfolio? Since inception, we have been committed to offering a wide range of sustainable products to the society.

Beginning with a progressive vision, we have kept on learning and continually adding capacities and qualities, and widening our product portfolio.

Q. A varied portfolio right from recycled PET chips and flakes to masterbatches to fibre and yarn requires a strong technical team and an equally up-to-date research laboratory. What strategy do you follow in this regard? We have had a strong technical team since inception. The important thing is that our key people have been with us since inception. They are continuously learning and we are open to any kind of experimentation / trial / R&D which

has paved the way for

a diversified product portfolio.

POLYMERS Communiqué l June - July 2021

29


Q. With a product portfolio which has tapped most avenues, what is next?

innovation

and

upcoming

technologies,

and

continuously evaluate them and immediately

We are diversifying into non-woven-technical

adopt the suitable technologies. We have been

to offer more sustainable products to the society.

auto sorters, segregators, grinders and many

textile, filament yarns, B-2-B and renewable energy

Q. As regards your raw material availability and quality, what challenges do you face? How do you overcome the same?

Ease of

technology

transfers, R&D

machinery

have

certainly

new products.

we were facing the problem of cutting the

sharing the

and

Improved

helped us to expand our capacities and think of

as PCR waste has a mix of polymers. Since

policies for

more European technology suppliers. technologies

Quality control at the source is important

projects and

continuously adding advanced machinery like

Q. Are you looking beyond PET waste as raw material? If yes, please elaborate. If not, tell us why?

higher IV quality part from PCR PET bottles,

We are already working to convert 100% PET waste

intermediaries etc., we decided to set up our

fetch polyolefins and MLP waste from the market

of input feedstock to our recycling units to

also exploring converting mixed complex plastic

So, we are setting up the waste management

energy forms.

addition of sand / dust / moisture and

content into usable products. We are going to

own collection centre to maintain the quality

to convert them into sustainable products. We are

provide a better quality of finished goods.

waste, paper mills’ waste, industrial sludge etc. into

at both the

vertical and developing waste collection

private levels can

Q. Please share your take on ‘Atmanirbhar Bharat’ and ‘vocal for local’.

Q. The pandemic has thrown open a lot of opportunities for many who have the grit to dive deep. What are your thoughts about this and how has the group dealt with it?

knowledge and manpower,

and exchange and training

programmes

centres under it.

government and speed up the growth of

We have been working additionally during these

We find both these schemes to be useful

days to keep up the pace as we were confined

are certainly beneficial for our nation’s

have worked hard to maintain the momentum as

of policies supporting R&D projects, technology

was invested in pending discussions, networking

promote these concepts.

introduce with some concrete plans.

this industry.

and beneficial for the nation. The concepts

to our homes. All the key management people

economy. The industry needs support in terms

there were many limitations. The time spent idle

transfer

and studying innovations and best practices to

and

infrastructure

development

to

Q. What role has technology played this far in your success? In our field, it is a very dynamic world. Technologies are

upgrading

rapidly.

We

always

look

for

Q. If it was not the plastics or recycling industry, which would have been your alternate choice of business? We have been into trading of yarns / cloth since 1979. We have also been into manufacturing of

HDPE pipes and cloth, and import and sales of

It is very important to understand the requirements of brand owners and end users to offer them sustainable products. We are open to setting up of new infrastructure and machineries to fulfill specific needs of our clients.

30

various commodity items; probably that could have scaled up.

Q. Where do you see the group in the next 3 years as regards the recycling business? We should achieve the capability of recycling about 2,50,000 MT of feedstock on an annual basis by 2023. We expect our PET recycling capacities to To know more, please subscribe to Polymers Communiqué at

subscriptions@polymerscommunique.com

POLYMERS Communiqué l June - July 2021


Excellent Ca/Zn replacements of heavy metal based stabilizers meeting RoHS norms

ECO Star, 501,502,503, Vishveshwar Nagar, Off. Aarey Road, Goregaon(East), Mumbai – 400063 Tel.: +91 022 68157000


THE CRUCIAL STEP

Environment, Social and Governance (ESG) Framework The Future for Safe, Sustainable and Strong Growth

Since value creation is going to be challenging in the

VUCA world, integrating

ESG scores with financial strategies and decision

making will help leaders

drive high-growth

business performance.

A

s the pandemic continues to wreak havoc across the world, the importance of organisational responsibility towards internal and external stakeholders has come to the forefront like never before. In the present environment

as well as for the future, businesses will not only need to focus on financial goals

by increasing revenues and profitability, but will also be required to contribute to the larger community by integrating Environment, Social and Governance (ESG) frameworks into its business operations.

The global landscape clearly indicates that governments, investors, and even Shirish V. Divgi Managing Director, Milacron India, Plastics Machinery Asia, Ahmedabad

POLYMERS Communiqué l June - July 2021

customers are now paying close attention to how a company does its business,

what impact it is creating on the society and environment around it, and how robust are its governance norms. The parameters to assess companies have shifted from

being merely financial to also including non-financial risk areas such as regulatory compliances, ESG issues like occupational safety, waste management, diversity, equality and inclusivity, energy efficiency and disclosures on governance factors.

33


At present, certain companies have

While we all drive the top line and bottom line with a lot of passion and detailing, sound ESG frameworks will ensure that we are safeguarding our business against nonfinancial risks.

taken voluntary initiatives to

set up ESG frameworks and reporting

mechanisms

within the organisation. However,

given

the

headwinds caused by the investor community as

and

well

as

financial

government

institutions, ESG reporting

is set to be a mandatory

requirement across the world.

In India, SEBI has proposed

Integrating ESG in Business Operations Building the foundation for a company-wide ESG

framework is essential. Management teams as well as employees need to start learning and practicing

aspects like business ethics and responsibility as well as sustainability practices, thereby contributing to social and environmental causes. We all have to

contribute in driving greener ways of conducting business, by starting from our own offices and operations and then extending outside to our vendors, customers and society at large.

On-boarding ESG in organisations is not at all difficult. The first step is to familiarise responsible

framework

managers and employees to the basics of ESG and

and Sustainability Report (BRSR)

business continuity. Enroll them for short-term

a

new

mandatory

Responsibility

let them know how important it is for long-term

for the top 1,000 listed companies. Moreover,

courses either by CII or any other management

called

Business

the time is not far when even non-listed companies will start following these norms - not only to attract investors, but also to create positive brand perception among customers.

POLYMERS Communiqué l June - July 2021

To know more, please subscribe to Polymers Communiqué at

subscriptions@polymerscommunique.com

35


BUILDING BLOCKS

Plastics in

Ecosystem Restoration Despite being primarily derived from fossil

carbon sources, plastics have the potential to

reduce CO2 emissions in multiple ways, thereby playing a positive role in preservation and restoration of the ecosystem.

O

n this Earth Day i.e. 5th June 2021, the ‘Decade of

Ecosystem Restoration’ was launched worldwide. While it is an acknowledgement of the human-induced

ecosystem crisis, it is also an expression of hope that restoring the ecosystem is possible with determined steps to preserve, halt

further degradation as well as reverse it. Needless to say, the task on hand is urgent as the climate crisis is apparent all across.

Need to Reverse the Human-induced Ecosystem Crisis What constitutes an ecosystem? It is a complex of living organisms,

their

physical

environment,

and

all

their

and

biosphere,

interrelationships in a particular unit of space. This involves the

lithosphere,

hydrosphere,

atmosphere

constituted by living organisms such as animals, fungi, plants,

bacteria, and viruses occupying centrestage. The complex

relationship within and across these elements is mostly synergistic, S. K. Ray Hon. Secretary & Member of Executive Committee, Indian Centre for Plastics in the Environment (ICPE), Mumbai

36

but occasionally antagonistic. Humans play a decisive role in maintaining this delicate balance (Refer Figure 1).

Ecological changes are natural phenomena. However, scientists To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com

POLYMERS Communiqué l June - July 2021



IRONED OUT

Good Manufacturing Environment Key to Sustainable Business

An environment that

encourages R&D and NPD, minimises manufacturing

I

n a complex environment worsened by the pandemic, industries across the board are facing difficult times. Especially when it comes to manufacturing, a

360°view has become a task and responsibility for every stakeholder involved in

order to create a sustainable scenario.

waste, promotes positivity

In manufacturing, we need to look at and manage five major environments and

financial health, and being

NN

Availability of the product to the customer at the right time

NN

Added features so that the end-user gets value-for-money

NN

Cost control or an economic proposal

and enthusiasm as well as driven by technology is

critical for the sustainable

growth of any organisation.

activities to bring in sustainable business. For both sales and marketing and management, the most important expectations in these tough times are:

Let us then look closely at each of the five environments and their contribution towards bringing in sustainable business.

Environment of Research and Development and New Product Development In my articles published in the earlier issues of POLYMERS Communiqué, I have

already stressed upon the importance of Research and Development (R&D) and New Product Development (NPD) in business growth. It is very important to improvise Prashant Trivedi Vice President (Head Operations & NPD), Sangir Plastics Pvt. Ltd., Vapi

40

your product range with time and market lookout, and for this, an environment of

new thinking and innovation needs to be created amongst all those who are part of the team as well as all other stakeholders of the organisation. To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com

POLYMERS Communiqué l June - July 2021


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RESEARCH REPORT

MLP Waste Management (MWM – 2021): A POLYMERS Communiqué Survey Results Declared

MLP is the topic of the season and the point of discussion amongst most sustainability experts! Providing you some insightful data has been the objective and thus, this survey. An objective achieved by POLYMERS Communiqué!

POLYMERS Communiqué in its customary elegance, went about to serve this industry amidst prevailing challenges. This is so because the readers of POLYMERS Communiqué are a genre of its own, and we believe they deserve quality and timely information; at a time, they need it the most.

Industry surveys from POLYMERS Communiqué are crafting a new

Survey Basics

niche for itself and providing the readers a very valued insight into this

Sample Size: 64

fiercely competitive market. The responses would serve as a general

l

guide; you would, however, need to evaluate, validate and map responses

Format: Electronic

l

Response Tabulation: Singular

l

for your business in specific. Have a safe read...

Availability of the right technology (Percentages total beyond 100 due to multiple choice answers)

Changing consumer behaviour

62.50%

51.56%

59.38% Waste segregation

Implementation of EPR

40.63%

37.50%

New approach to supply chain

32.81%

Regulations to be implemented

15.62%

Better product designs

Analysing success parameters for MLP recycling... To address an issue as critical as that of MLP recycling, it’s crucial to identify the right success parameters. It’s delightful to know

that the respondents well answered the question. Even though mapped differently, the top 2 parameters were identical to a

similar question asked ahead. Availability of the right technology and waste segregation were the clear choices. Analysing further,

it was found that changing consumer behaviour came out as another important parameter. On the other side, the last on this list was the need for a revamped supply chain!

44

POLYMERS Communiqué l June - July 2021


RADICIGROUP HIGH PERFORMANCE POLYMERS Founded in 1981 in Italy on the cornerstone of RadiciGroup’s polyamide upstream integration, RadiciGroup High Performance Polymers has grown into a global manufacturer of a complete range of engineering plastics to meet the needs of many industries including Automotive, Electrical & Electronics, Furnishing, Consumer Goods.

WE ARE GLOCAL: GLOBAL THINKING, LOCAL ACTION. This has been our motto for the last 20 years’ growth. Today, with eight plants strategically located in 4 continents and 7 countries, and a worldwide sales network, RadiciGroup High Performance Polymers provides high-quality product standards on a global scale, besides offering state-of-the-art support in research & development and processing technologies. RadiciGroup’s Upstream integration in polyamide, coupled with the high flexibility of its polymerization plants has represented the basis for the continuous expansion of our polyamide-based product range, from long chain to high temperature polyamides. Expansion is a keyword for our future. We keep exploring new horizons, by expanding our product range and global presence, to promote the growth of RadiciGroup High Performance Polymers.

, , PPA A6.12 nd P , 0 a .1 , PA6 rature PA e PA6.6 PA6, igh temp h s other l PA blend ia spec

ial PA

Spec

nd o

a PA6.6

re PA

eratu

temp

PBT

ds

poun

d com

ase 6.6-b

TPEs

POM

and d PA6

cycle

ial re dustr

-in Post PA6.6

igh ther h

e T flam nd PB

PA a

PPS

MAIN APPLICATION SECTORS

Automotive

Electrical/electronic

Technical Industrial

RADICI PLASTICS INDIA PRIVATE LIMITED 501, DLF Tower, Shivaji Marg, New Delhi - 110015 – INDIA. Tel. +91 11 41638170 E-mail: info.plastics@radicigroup.com

Sport

dants

retar


Quality of MLP waste available for recycling

Collection of MLP waste

Lack of availability of the right technology

57.81%

34.37%

56.25%

Storage challenges due to voluminous nature

The recycling process is cumbersome

78.13%

73.44%

MLP recyclability quotient... Can it or can’t it? A fundamental

perception analysis. Close to 75% of the respondents are confident that

(Percentages total beyond 100 due to multiple choice answers)

MLP can be recycled! The balance have

Big issues in recycling MLP... It’s challenging...and our respondents have set the tone clear. Availability of

the right technology and collection

of MLP waste are considered to be

a doubt. MLP does create such doubts in the minds of people. But the road ahead is clear...MLP can be recycled! False

the biggest impediments to the success of MLP recycling. Technology

providers and collection / segregation collection experts - a cracker of an

opportunity and sustainable! Poor quality of the MLP waste came out to

73.44%

19.67%

be another dampener.

26.56% Pharmaceuticals

Food and Beverage Packaging

e-Commerce

1.56%

7.81%

True

MLP waste...where does it come from? Packaging, packaging and packaging! 91% of the waste is generated To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com

90.63% 46

POLYMERS Communiqué l June - July 2021



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OUTLOOK

Sustainable HR Practices

for Organisational Performance The effect of sustainable practices on various facets of human resources such as recruitment and retention,

training and development, performance management

and motivation, and environmental awareness is to ensure employee satisfaction, along with increase in business

S

productivity and performance.

ustainability can be defined as the way in which organisations manage their business so that it benefits their people, economy and environment. It is

unarguably one of the most important pillars on which a business has to be

built. However, the importance of incorporating sustainability in human resource management is one aspect that is rarely studied or practised.

I am writing this paper with the aim of identifying the role of sustainability in

human resource management and looking into the impact of sustainable human resource practices on organisational performance. Dr. Naveen Malhotra Senior HR Professional, Ahmedabad

POLYMERS Communiqué l June - July 2021

HR Impact on Sustainability Since human resources involve recruitment, onboarding and training, human resource professionals can ensure that sustainability is instilled in the new employees and the culture of the organisation. Such practices can help reduce

49


waste during the process of onboarding

these factors in turn lead to sustainability

can use the following tools to support

for

The five key areas to focus on for

NN

and training and thus set the foundation more

sustainable

practices.

Employees at all levels need to value sustainability.

Organisations

can

leverage sustainability to attract, retain

and develop employees. Recognising employee

participation

in

various

programmes is the most common

manner in which companies instill sustainability in workers.

The effect of sustainable practices on

of

organisations

in

the

long

run.

building a sustainability culture in the NN

HR strategy,

NN

Leadership development,

NN

Talent management,

NN

Organisational effectiveness, and

NN

Building a strategic HR function.

NN

training and development, performance

on implementing proper, transparent

environmental awareness is to ensure

retention, training and development,

business productivity and performance.

motivation, and employee engagement.

procedures

increase

Such practices can also provide the organisation with a clear vision of

competitive advantage and effectively

contribute to organisational success

in general. Thus, sustainable human resource practices have a positive and significant influence on organisational performance. The positive outcomes and

benefits

practices are:

of

sustainable

HR

performance HR

recruitment

management

professionals

can

an

organisation

such

as

in

within

providing

onboarding process for new employees,

offering incentives and recognition for

achievements related to sustainability, and having policies that promote worker

NN

Improved employee morale.

NN

More efficient business processes.

company’s environmental objectives.

NN

Stronger public image.

NN

Increased employee loyalty.

Human resource management (HRM) is

NN

Increased brand recognition.

NN

Deeply ingrained values.

NN

Strategic positioning.

NN

Top management support.

NN

System

alignment

cooperation and involvement in the

critical in supporting the organisation corporate

(structures,

Holistic integration (cross-function).

NN

Stakeholder engagement.

Human resources play a critical role in

business enterprise sustainability by building and maintaining competitive advantage. The HR function is an area

which influences employee attrition, commitment

50

and

and

ethical

and align with its future vision and

NN

satisfaction,

governance

manage

issues beyond economic performance,

processes around sustainability).

job

effectiveness,

organisational

performance

and

direction. HR has the potential to be

the moral compass of the organisation, promoting practices and policies that are

sustainable

for

human

Building analytical ability to align thus aligning all stakeholders with the vision of the organisation

business. The aim here is to create a

incorporating sustainability into the

improve

respect

and

staff with training and development,

to

of

These people skills are even more

assist

sustainability

principles

and

providing formalised structures to help operationalise

the

where the organisation must head,

management

satisfaction,

Regular meetings, in accordance and understanding

A sustainable HR policy should focus

employee

transparent

Motivation, based on extrinsic and

with NN

for

and

intrinsic values NN

such as recruitment and retention, and

open

communication

various facets of human resources

motivation,

Engagement techniques, focused on

organisation are:

Policies for Sustainability

and

and bring in sustainability:

beings

and the environment. Whilst these goals aren’t easy to achieve, HRM can facilitate dialogue between managers

and employees as well as contribute

to the change in organisational culture.

The strategic role of HR links ethical

principles, Corporate social responsibility (CSR) and HR functions, creating a

roadmap for sustainability. HR personnel

important in case of a sustainable harmonious environment sustainably focused

not

just

on

economic

factors but also on human resources and

their

surrounding possible

relationship

environment.

through

with

the

This

is

promotion

of

transparent communication practices

such as discussion with employees and

stakeholders,

well-developed

as

well

sustainable

as

a

HR

capability that regularly reviews HR policies

to

ensure

Regular

meetings,

alignment

sustainability principles.

along

with

with

the

development of strategic HR capability, that must be well-aligned with the

overall strategy of the organisation, are a recipe for higher employee commitment and organisational performance.

Practices for Sustainability HR

officials

play

a

vital

role

in

supporting sustainability. It is the role of HR to facilitate and ensure that the

organisation’s business strategy is based

on a sustainable approach to managing its employees.

People-related practices which require a To know more, please subscribe to Polymers Communiqué at

subscriptions@polymerscommunique.com

POLYMERS Communiqué l June - July 2021


live e-symposium true passion | real innovation | virtual experience

Welcome to the virtual world of ENGEL 22–24 June 2021 June 2021 is the time – the ENGEL live e-symposium opens its doors. This year, innovative technologies, exciting applications and sustainable solutions as well as new opportunities for digitalisation await you virtually. Join us virtually to experience the future of injection moulding!

Register now for free: engelglobal.com/e-symposium


2

2 0 0

Vaibhav Agrawal Director, Vaibhav Plasto Printing & Packaging Pvt. Ltd.

Then in his 3rd year of industrial engineering, Vaibhav sets the foundation for an illustrious career to follow, creating a niche for himself in printing and packaging today.

Change being the only constant, we thought it

would be wonderful to capture this and freeze

‘time’. We associate with the ‘current look’ of

our industry colleagues and would it not be

exciting to know of their persona, decades

ago. That’s what we did, had them dig deep into their archives and share this just for your ‘read’... or should we say ‘see’!

1

A visual delight!

99

4

Manoj Dugar Chairman & Managing Director, Chandantara Dugar Group

Manoj, in 1994, set his foot into this sunrise industry when he founded Dugar Polymers. He is today heading the Chandantara Dugar Group and is an acclaimed professional.

54

POLYMERS Communiqué l June - July 2021


1

98

4

A. P. Das

2

Executive Director, AG Industries Group

00

An inspiration to many, his zeal to excel remains unmatched. The 1984 picture was at the time he was carrying out his research leading to his Ph.D. degree.

0

Ravi Kumar Aggarwal Patron, All India Plastic Industries Association (AIPIA)

1

Industry service comes naturally to Ravi who was serving the AIPIA as Secretary even then in year 2000. He continues to be a patron of the association even today. Lots to learn from him!

7 8 9

Apurva Kane Sr. Vice President, Mamata Machinery Pvt. Ltd.

The signature look of Apurva truly remains the same. An institution in himself, his dedication, abilities and success continue to be distinctive in this industry. POLYMERS Communiqué l June - July 2021

55


ADVERTORIAL

Plastic EPR Evolution Step to Stop Environment Devolution While EPR framework

alone cannot stop the

fast-paced environmental devolution in India, it is a guiding step to stop this

devolution and every brand

owner, producer and plastic importer should look up on EPR and should fulfill their EPR compliance to be a

better sustainable company.

‘Extended Producer Responsibility’ means the responsibility of a producer for the environmentally sound management of their product till end of its life, which is

also known as EPR in common language. After successful implementation of EPR in e-waste, under Plastic Waste Management Rules, 2016 and successive

amendments, the Government of India has mandated EPR for plastics waste on the producers, importers and brand owners (i.e. PIBOs) who introduce plastics waste in the system.

Under the EPR, PIBOs are made responsible to minimise generation of plastics

waste, take steps to stop littering of plastics waste, ensure source segregation and proper storage of segregated waste at source and channelisation of the same segregated waste to recycling facility with engagement of local bodies or agencies authorised by local bodies.

Before the concept of EPR in India, the responsibility for plastics waste collection, segregation and channelisation to the recycling channel was lying with local bodies, gram panchayats and agencies appointed by them. It was largely managed by funding from the state government or central government. But due to absence of expertise in the subject, efforts were not yielding any results.

Thinking Out Loud It is so nicely said that a creator knows his creation very well and it is applicable here too. A product manufacturer or a brand owner controls the designing, manufacturing and packaging of any of the plastic introduced in the system.

They have direct influence and best knowledge about every aspect of the plastic packaging, including recyclability of the same.

56

POLYMERS Communiqué l June - July 2021


With the subject knowledge and muchneeded extra funds for plastics waste management, PIBOs can provide the

Doing Our Bit

best solution for recycling of plastics

Being

waste generated by them and would be

able to guide and develop for necessary and

best

suitable

infrastructure

needed for plastics waste recycling.

With infrastructure development for recycling, there will be increase in

recycling rate as well as there will be

increase in demand for segregated plastics waste, which will result in value

creation of the plastics waste. With

value creation in plastics waste stream,

collection and segregated storage of plastics waste will increase. In a country

like India where plastics waste is being collected

by

Swachhata

Grahis,

in

addition to reduction in plastics waste, this plastics waste value creation will

a

leading

plastic recycler of India and

for better plastics waste management,

JB ECOTEX has taken an initiative under the name of Nirmal Vasundhara Pvt. Ltd. (Nirvasu) which enables the company to co-work with urban local bodies for better management of plastics waste with required expertise in recycling as well as assisting brand owners / producers to fulfill their EPR compliance.

We, at Nirvasu, facilitate a proper waste management programme for implementing immense efforts in channelising plastics waste into brand new

products. We make continuous efforts in plastics waste collection to protect the environment and living beings. We try to bring a positive impact for the world we live in!

Currently, Nirmal Vasundhara is working with 12 urban local bodies for plastics waste channelisation and upliftment of Swachhata Grahis. There are over 350 Swachhata Grahis that are registered with us and involved in plastics waste

collection. The company has developed a dedicated waste tracker application that enables highest degree of traceability and transparency.

give more money in the hands of most

Nirmal Vasundhara is a recognised start-up programme in India that

the upliftment of livelihood of the most

Connect with us and become a part of our plastics waste collection and

suffered people and, ultimately, result in

mandates fulfilling the EPR obligations by effectively guiding all the PIBOs.

vulnerable section of our country.

channelisation family!

for

not responsible for generating plastics

changing in the context of modern

more effort to make aware and educate

largely by irresponsible consumer habits

of

With

producers’

responsibility

plastics waste, PIBOs will be putting their

workforce

as

well

as

the

consumer about the lifecycle of the

product, including plastic packaging and recycling of plastic packaging.

With more awareness, there will be consciousness

about

recyclability

of the plastic during designing and

manufacturing process. Awareness will also initiate new research to find out

environment-friendly packaging. These

efforts will lead to environment-friendly sustainable product and packaging.

Further with awareness in consumer about recycling of plastics waste, will increase identification of plastics waste at source level itself and segregation

of different types of plastics at the source itself.

waste.

Plastics

waste

is

generated

as well as plastics waste collection system i.e., either in the household or proper infrastructure at public places

to handle plastics waste generated at public places. In addition to the steps

taken by PIBOs, it is very important to

involve local bodies, gram panchayats for plastics waste collection, segregation and channelisation of plastics waste to recycling facilities, rather than a landfill site for better management of plastics

waste under EPR rules introduced in

India. Further, local bodies also need to involve experts as well as professional

agencies for smooth and effective plastics waste collection and segregation at the source itself. With the same

thinking, roles for each stakeholder (i.e.)

However, inspite of having producers’

local bodies, gram panchayats, PIBOs

be involved in direct collection and

also been defined in the EPR framework.

have their own limitations; also they are

EPR framework is evolving and fast

responsibility in PIBOs, they cannot

and waste management agencies, has

segregation of plastics waste as they

Plastics waste management rules and

POLYMERS Communiqué l June - July 2021

India; but it mandates the responsibilities local

bodies,

gram

panchayats,

waste generators, retailers and street

vendors to manage plastics waste. With all these efforts and fast-changing framework, results are visible in a short time period and there are enormous efforts as well as resources being invested to create infrastructure for

plastics waste segregation, collection, storage and recycling in the form of

material recovery facilities, waste to energy plants, use of plastics waste in roads, specific infrastructure creation

to attain circular economy (i.e.) water

bottle / cold drink bottle recycling or PP/PE recycling.

While EPR framework alone cannot stop

the

fast-paced

environmental

devolution in India, it is a guiding step

to stop this devolution and every brand owner, producer and plastic importer should look up on EPR and should fulfill

their EPR compliance to be a better sustainable company.

57


POLYTHINKING

Designing Safer Chemicals

Part IV: Designing Biodegradable Chemicals

Future chemical industry should be based on inherently safe,

environmentally-friendly, unobtrusive chemical plants using common utility raw materials and other

non-hazardous feedstocks and

providing products on demand and at the point of demand reliably and with no need for significant storage.

Tremendous scope exists

to design safer chemicals by benign processes in

the pursuit of sustainable development.

Prof. (Dr.) G. D. Yadav

Emeritus Professor of Eminence, and J. C. Bose National Fellow (GoI) Former Vice Chancellor & R.T. Mody Distinguished Professor, and Tata Chemicals Darbari Seth Distinguished Professor of Leadership & Innovation Institute of Chemical Technology, Mumbai

58

I

n previous parts published in the earlier issues I

of

covered

POLYMERS some

Communiqué,

fundamentals

of

designing safer chemicals from first principles.

In fact, the word ‘biodegradable’ is loosely used

without fully knowing what it connotes. The accumulation of waste, which is commonly encountered as Municipal Solid Waste

(MSW), causes large-scale pollution of land and water, and raises the

cost that we have to pay for hampering the environment. Waste

materials

can

be

classified as biodegradable and non-biodegradable. Biodegradable are

those

materials

degraded

wastes

that

by

waste

are

abiotic

elements like oxygen,

temperature, UV etc., and

by species like bacteria, fungi

and microbes. Food stuff, kitchen

wastes and paper bags are some well-known

examples. The choice of paper over plastic bags is thus obvious. It is important to understand the mechanism so that the environment can be kept clean, and biodegradability brought into design on new molecules.

Since microbial degradation is the main loss mechanism for most organic chemicals in soil, water and sewage treatment, biodegradability

POLYMERS Communiqué l June - July 2021


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should be included as a factor in

The second point in the above list, the

and economics. Microbial degradation

of hydroxyl, aldehydic or carboxylic

product design along with function

begins with insertion of oxygen into the molecule which will depend on several factors. Biodegradability of any

abandoned product should lead to nontoxic products. When a new product is introduced using any new material of construction, the total quantity currently

produced, the likelihood of newer applications and increase in production capacity due to popularity and cost may

lead to potentially more accumulation in the environment.

introduction of oxygen in the form groups,

biodegradation with

branching,

groups.

Polycyclic residues, especially with more than 3 rings.

Heterocyclic residues; e.g. pyridine

NN

contrast

to

the

Rate

of

responsible

ammonium

By the introduction of oxygen in

the form of hydroxyl, aldehydic or carboxylic groups. NN

By the presence of unsubstituted linear alkyl chains (>= 4 C) and phenyl rings.

NN

60

Water solubility.

imidazolium

ammonium

salts,

ethanaminium

Alkylphenol

ethoxylates

ethoxylates);

e.g.

surfactants, and

formulations etc.

(non-

nonylphenol

printing

haze

ink,

removal

responsible

for

M.W. of less than 200 Daltons, will have

minimum toxicity of the type narcosis, chronic or acute.

Water Solubility

toxic to aquatic animals.

Molecular Size and Weight M.W. greater than 1,000 Da or molecules

of large cross sectional area (> 10 Armstrong or 1 nm) are less toxic.

Ion-pairs Strong ion-pairs are better.

Zwitterions Low toxicity. If the metal cation is bound to the chelator (N, O or S) before exposure to

A number of chemical and physical are

weight (M.W.) or less than 2 with a

Chelation

Modification of Physicochemical Properties factors

greater than 8 regardless of molecular

soluble in water are not significantly

fabric softeners. NN

A chemical whose log P values are either

poorly soluble (less than 1 ppb) or highly

quaternary ammonium salts); e.g.

emulsion

NN

salts,

Log P Values

Narcotic substances that are either very

Dialkyl quaternaries (dialkyl dimethyl

augmented by the following:

and amides).

inefficient

NN

ionic

enzymatic hydrolysis (e.g. esters

for

Linear alkylbenzene sulfonates.

should be a fine balance between

The presence of potential sites of

secrete

NN

/

these two. Biodegradability is usually

Many

Examples of Biodegradable Chemicals

direct

functionality

to

performance by cellular enzymes.

ethoxylated in

tend

Solubilisation:

quaternary

performance of the chemical and there

NN

compounds

Low aqueous phase concentration is

Aliphatic ethers. be

process.

Bioavailability:

of solubilization.

rings.

may

chemical development

biosurfactants that enhance the rate

especially

Nitro, nitroso, azo and arylamino

Biodegradability

pollution prevention into the

sludge, sediments and soil.

branched alkyl chain in LABS.

NN

existing products and incorporate

remain partitioned in the activated

derived from tri- or tetra-propylene,

NN

alternatives to PBTs for use in new and

enzymatic

microorganisms

branching such as in surfactants

NN

Microbial Insoluble

quaternary C and N or extensive

NN

the

Effect of Solubility on Biodegradation

NN

Chain

than traditional methods, choose safer

starts

the structure.

aerobic biodegradation and give an idea Halogen; especially Cl and F.

screen for PBT chemicals faster

insertion of oxygen into

features generally increase resistance to

NN

free tool that helps companies

(e.g.

hydrocarbons)

an online screening methodology, is a new and

important

many compounds, the

Scientifically, the following molecular

NN

most

since in biodegradation of

NN

of biodegradability.

is

PBT profiler,

aquatic

toxicity such as solubility in water, lipophilicity, colour, formation of inner

algae takes place, then it is less toxic.

Modification of Chemical Structure by Chemical Class

salts, acidity, basicity, molecular size,

To know more, please subscribe to

molecule and physical state.

subscriptions@polymerscommunique.com

minimum cross-sectional diameter of

Polymers Communiqué at

POLYMERS Communiqué l June - July 2021



A CUSTAGE I N I T I A T I V E

well-sharpened to respond to industry needs...

Luxurious print edition

Global digital edition

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Advertorial

New Two-stage Process by ENGEL Improves the Efficiency of Recycling Processes

Processing Plastic Flakes Directly With a new process, ENGEL makes it possible to process plastics waste as flakes in injection moulding directly after grinding. Since a complete process step, pelletising, is eliminated, the innovation significantly improves cost efficiency in plastics recycling. At its live e-symposium 2021 from 22nd to 24th June, ENGEL presented the new two-stage process to a trade audience for the first time and demonstrated its great potential. The new process also offers benefits in the production of very large and thick-walled components with high shot weights.

T

he key to shortening the recycling

is an energy-intensive process which

stage process is also very efficient for

plasticising

If this step can be eliminated, the CO2

up to 160 kgs with a comparatively

process

is

breaking

and

injection

down into

two independent process steps that

are very well tuned with each other. In the first stage, the raw material, for

typically also involves logistics overhead. footprint is improved and recycling costs are also significantly reduced.

example plastic flakes originating from

post-consumer collection, is melted

More Efficiency, Also for Very Large Parts

in a conventional plasticising screw. In the second stage of the process, the

As an alternative to an injection screw,

melt is transferred to a second screw for

the plasticising screw used for creating

the melt can be combined with a

injection into the cavity. The two-stage process makes it possible to integrate

a melt filter and a degassing unit on

the injection unit side of the injection moulding machine, so that products

with a consistently high quality are obtained

even

plastic flakes. This a

The aim of the innovation is to process plastic flakes, for example, from post-consumer collection, directly in injection moulding without pelletising. (Picture: iStock)

innovation

further

from sees

contaminated

ENGEL

contribution

to

make

the

establishment of a circular economy for plastics. Pelletising the recycled material

POLYMERS Communiqué l June - July 2021

piston unit. This variant of the two-

The two-stage process makes it possible to integrate a melt filter and a degassing unit on the injection unit side of the injection moulding machine, so that products with a consistently high quality are obtained even from contaminated plastic flakes.

processing very large shot weights of low

The

injection

two-stage

pressure

process

requirement. enables

a

more compact system design and a

lower unit cost than is possible with a

conventional single-stage plasticising and injection process.

ENGEL has developed a new piston design

to

disadvantages

eliminate of

the

piston

typical

injection

units when changing materials. The rheologically supports

optimised

uniform

piston

flushing

tip

around

the piston, enabling fast material and colour changes. Typical

applications

are

containers,

pallets or even large fittings. Starting

at a shot weight of 20 kgs, processing efficiency increases significantly, thanks to keeping the plasticising and injection processes separate.

65


FROM THE ARCHIVES

Sustainable Solutions in Polymers & Recycling

Planning for the Future, Beyond the Horizon This article mentions some of the ways that technology can overcome

the challenges of increasing the sustainable recovery of plastics, especially

packaging. Highlighted are also some important non-technical steps that will

P

greatly improve the higher recycling rates needed for a circular economy.

lastics, as we know it, has only really existed

incinerated and 79% was accumulated in

of time it has transformed everything in our

and waste management trends continue, roughly

for the last 60 - 70 years, but in that amount

society from clothing, cooking and catering to product design, engineering and retailing, becoming one

of the fastest-growing global industries. Today, the global plastics industry generates a revenue of about USD 600 billion, annually1.

Plastics are found throughout many sectors and industries,

including

transportation,

construction,

healthcare, food products, telecommunications and consumer goods.

landfills

or the natural environment. If current production 12,000 MT of plastics waste will be in landfills or in the natural environment by 2050. (Geyer et al., 2017)4.

According to UNEP, between 22 and 43 per cent of plastics worldwide is disposed of in landfills,

where its resources are wasted, it takes up valuable

space and it damages communities. Actions such as recovering plastics from the waste stream for recycling or for energy production has the potential to minimise these problems.

The per capita plastics consumption reached 100 kgs

UNEP estimated that 57 per cent of plastics in

uses just 20 kgs per person, but this figure is expected

America,

in Western Europe and North America. Asia currently to grow rapidly2.

In terms of plastics production, Asia produced 45.6 per

cent of global plastics in 2013 (PlasticsEurope)3. India

has recently seen strong growth in plastics production

Africa, 40 per cent in Asia and 32 per cent in Latin is

not

even

collected,

being

instead

littered or burned in the open5. These statistics

demonstrate that there is a need for significant re-

thinking of the way we design, use and recycle these beneficial and durable materials.

due to an increasing population and the growth of

Principles of Circular Economy Plastics Recycling

It has been estimated that between 1950 and 2015,

In order to have a sustainable plastics recycling

have been produced. As of 2015, approximately

ensure that these businesses can continue to operate

manufacturing sectors in the country.

8,300 million metric tonnes (MT) of virgin plastics 6,300 MT of plastics waste had been generated,

around 9% of which had been recycled, 12% was

industry, it is important to list the key principles that profitably and constantly be used in the circular economy as shown in Figure 16. NN

The best value is obtained for high quality resins that can replace virgin resins. This implies that there

are cleaning and separation steps to ensure the Prof. Edward Kosior Managing Director, Nextek Limited, UK

highest purity of the recycled plastic. NN

The plant has high yields / low losses based on

Some articles don’t have a shelf-life. Over the next issues, we will pick a select few for your ready-read in our ‘Archives’ section. Article published on an as-is basis.

66

POLYMERS Communiqué l June - July 2021


inputs. Good yields would be greater than 75%.

1

This depends on securing high quality input materials. With low quality input materials, the

yield can be less than 50% generating more

Recycling Radically Improved Economics & Quality

The separation of plastics into mono polymer

REUSE

waste than product. NN

Other

Create an Effective After-use Plastics Economy

types can be achieved with a final purity of

Material Streams

greater than 99%. NN

The recycling plant can operate at a significant

scale of output of the order of 2 tonne/hr for

Renewably Sourced Virgin Feedstock

the major commodity plastics being used for packaging. The higher value resins can be economically recycled at lower rates. NN

3

The recycling plant equipment is simple to

run with stable continuous processes that are simple to control. NN

and safe way, including ink. NN

plant to ensure that the process can cope with

2

Energy Recovery2

Drastically Reduce the Leakage of Plastics Into Natural Systems & Other Negative Externalities

Figure 1: The new plastics economy and its three ambitions.

Source: The New Plastics Economy - Rethinking the Future of Plastics

NN

Where possible, the input plastics are not

pigmented as this provides the best resale and marketing options.

There is a steady supply of a consistent infeed material at a reasonable market price for the

AD1 and/or Composting

USE USE

Leakage

Decouple Plastics From Fossil Feedstocks

The recycling process enables every possible contaminant to be removed in an efficient

Design Design & & Production production

NN

All by-products such as caps, labels and sorting rejects can be sold to generate a revenue and

any expected contaminants and operate at

avoid landfilling costs or uncontrolled loss to

maximum capacity.

the environment.

Ideally, the plastics produced by recyclers will have the following characteristics: NN

Consistency in all    properties.  Neutral colour that

l

The near infra-red

(NIR) technology has a single

pass accuracy of

approximately

95 - 97% which

means that with two passes, a

purity of greater

can be used in all

than 99% can

Constant composition (constant melt flow

at speeds of

products. l

index and colour).

To know more, please subscribe to Polymers Communiqué at

subscriptions@polymerscommunique.com

be achieved

3 metres per

second and

throughputs of

5 tonnes

per hour.

POLYMERS Communiqué l June - July 2021

67


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GOOD GOING

India Becoming a

Global Cast Film Player Alicia Cloeren Director, Cloeren Incorporated, USA

The die here

in this picture is 7,000 mm and intended to be

delivered to India for future CPP production.

72

POLYMERS Communiqué l June - July 2021


“We are excited to see how fast the market has grown and developed in India in recent years. India has

the potential to advance from the existing predominately extrusion coating market and is now

becoming a global cast film player,” opines Alicia Cloeren, in dialogue with POLYMERS Communiqué.

Q. How do you see your extrusion solutions contributing to the circular economy? We are constantly contributing to new technology and processes to help producers harness the latest polymer technologies and make

plastics a more environmentally-friendly product, while maintaining other unique properties that make plastics so essential in so many industries.

Q. A change that you embarked on and that worked for you in the COVID times... We were fortunate enough to work in the office, socially distanced of

course, and we did not have to close our manufacturing facilities in the USA. While supply chain disruption is still an ongoing challenge, I

would say the largest adjustment for us was to move from in-person meetings and events to learning to utilise Microsoft Teams to connect with our customers and industry partners.

Q. Identifying the right extrusion process is getting complicated these days...how do you assist a customer? Cloeren supplies to a vast number of market segments and, through our many years of industry experience across such a wide variety of

polymer products, we are able to apply our know-how to assist our customers with unique innovative tooling solutions.

Never stop evolving and continue to innovate

to remain the foremost extrusion die and

feedblock manufacturer.

Q. Do you see further expanding your product line? We are always looking to expand into new markets and evolve our product offerings. As a high precision

design and manufacturing company, producers come to us for solutions and we find a way to create

the equipment they need.

Q. How do you see India as a market evolving for you in the next 3 years? We are excited to see how fast the market has grown

and developed in India in recent years. India has the

potential to advance from the existing predominately extrusion coating market and is now becoming a global cast film player.

Q. You come with a long history (since 1975); please share with us your biggest takeaways in business. Never stop evolving and continue to innovate to remain the foremost extrusion die and feedblock manufacturer.

Q. A management practice that is very close to your ideology... Lead by example.

POLYMERS Communiqué l June - July 2021

73


ADVERTORIAL

Sponsored by

Rajoo Engineers, An Enabler

to the Gopal PrintPack Success

“I am very happy with the suggestions / solutions and support that Rajoo gives

me, which is required for my product and they only suggest what is needed for my

production lines; no overload of features. My demand for maximum output with

minimum input is my only brief to Rajoo, who then provide me with a well-

optimised solution, actually designed to suit my needs,” shares a beaming Denish Rokad, in dialogue with POLYMERS Communiqué.

Q. Tell us something more about yourself...something that you think people do not know about you... I would like to share with you a brief about myself; my

company is just seven years old. Prior to that, we were on

ground zero. And, I do not have any background or knowledge about the plastics or polymer industry. By qualification, I am

a software engineer. My family literally pushed me into this business. At the outset, I was given just two machines, one

printing and the other a lamination machine and was told

to run this business and supply the output to the parent company. I was 23 years old then...just out of engineering.

The first day on my shopfloor is still clear to me as I was literally searching for the name of the printing machine to

know what it is called. I looked it up on the internet and found out that it was called a ‘rotogravure’ machine. As a

good student, I pencilled it in my notebook. There started my journey of learning...I decided that if I have no support,

the best way forward is to learn on the job and get to know more through various means and methods. I was willing to

74

POLYMERS Communiqué l June - July 2021


If the vendor / supplier has got a feature loaded machine, the buyer should use these features and maximise its benefit, else it does not make business sense to go for such featurerich machines. As a user, after buying the machine, the onus is on you to well use the features of the machine and benefit from it. Denish Rokad Managing Partner, Gopal PrintPack Solutions, Rajkot

learn from anyone who was willing to

getting the best-in-class technology

line, and this machine being the first

even today.

the business.

It was an enjoyable process though;

teach me...something which I continue

which can benefit customers, and thus,

We began with a production capacity of

Propagating

we are doing 1,200 MT per month! At

culture that is responsible for our

100 - 150 MT per month and, as on date, the initial stages, we did a business of Rs. 30 crore and today, 7 years in

a

good

culture

in

the organisation is critical. It is this quantum growth.

We invested in an Extrusion Coating that was very new to the namkeen

machines. Being the first user of Rajoo

Q. What according to you was instrumental in bringing this success when you were introduced to this business? The parent company is my backbone.

and Lamination (ECL) Line, something

I

packaging segment. I am very keen on

Extrusion, Coating and Lamination (ECL)

POLYMERS Communiqué l June - July 2021

confess...I

always

after overcoming all the challenges and the R&D on the machine, the end result

was a very satisfying one. We had on our hands a truly wonderful product. I always like to support Indian products

Q. You are the first user of the Rajoo Extrusion Coating and Lamination (ECL) line; and have been using it for nearly two years now. What has been your overall experience both in terms of dealing with Rajoo and then the technology?

business, we are clocking Rs. 200 crore.

ECL at Gopal, it was a challenging task.

prefer

Indian

and Rajoo gave us, or should I say the industry, a great product.

Their collaboration with Kohli, who are experts in printing and lamination, has also given them that edge. For a buyer, this solution from Rajoo is the best in

the Indian market. What excites me the

most is that Rajoo has kept improving their products with their learnings from the 1st machine to the next, kept

implementing them and building the

75


next product. Their product has truly

machine / equipment, I make it a point

During this pandemic, we produced sachets for sanitisers which was a completely new application for us. We do have a few more things in the pipeline, of which one of them is a laminate that we are working on which does not have a heat seal, but you can still fill and pack the product. Look out for it...

some new features in the machine. It

has a five-rupee value. Of the five

evolved well! And to repeat, as on date, they are the best in business in India as far as the ECL machines are concerned.

Q. You have closely seen the evolution of the Rajoo ECL. What aspects of the machine or supply excited you the most as you ordered the 2nd ECL line from them? And then the third one... Oh yes! As a person, I am a firm believer

of R&D and of ‘that something new’.

Whenever we have to buy a new to enquire with the supplier if they have

is always exciting to take a lead and implement new developments on my shopfloor and invest in the required

time. Being the first to do so and benefit from it is a sheer delight. If the vendor / supplier has got a feature loaded

machine, the buyer should use these

features and maximise its benefit, else it does not make business sense to go

rupees, almost 20% is the cost of the laminate used. This is extremely tight for us and we need to be very very careful

on this aspect when choosing our manufacturing lines. One needs to be wary of this aspect before implementing

any change in the line, like buying a new machine or any other increase in cost.

for such feature-rich machines. As a user,

I am very happy with the suggestions /

on you to well use the features of the

me, which is required for my product

after buying the machine, the onus is

solutions and support that Rajoo gives

machine and benefit from it.

and they only suggest what is needed

One of the most important aspects

of features. My demand for maximum

that prompted us to go for Rajoo is the

support from them. They give excellent support, both in terms of technical and marketing, with absolute transparency.

All issues were tabled, addressed and resolved in an outright professional

manner...an approach of utmost comfort whilst transacting with Rajoo.

Q. The ‘appropriate technology approach’ is something that Rajoo is now focusing on as compared to standard solutions. What has been your experience? I would like to share a very important

aspect of the business here. Whatever we do on the shopfloor in terms of

production,

volumes

or

quality

standards, it ultimately translates into a

product, e.g. a pack of namkeen which

76

feedback is presented to the machine

supplier to provide us with a solution to run the lines at full speed. It’s important to implement practical solutions. If you

have bought a machine, it should run at full speed, full capacity.

Most ECL lines run at 80% speed in

the industry; my factory also used to

run it initially at 70 - 80% speed. When questioned the operator as to why is it

that you do not run at 100% speed, they came out with the feedback like bonding issues occurs. These issues can be

addressed by changing the material or

improving it. After implementing these changes, we now ensure that 100%

speeds are reached and maintained so as to obtain maximised output. The first ECL machine was designed for 250 mts/min, but right now we are running it on 260 - 275 mts/min.

To summarise, we are running the ECL

lines at 110% - 120% of the name plate capacity. As far as the blown film lines are concerned, we are running them at 100% output levels.

brief to Rajoo, who then provide me

Q. In specific, energy efficiency is one of the important factors for success of the plastics processing business. How do you rate the Rajoo performance in this regard?

designed to suit my needs.

The concept here is to ensure that the

for my production lines; no overload output with minimum input is my only

with a well-optimised solution, actually

Q. You have been known to challenge machines by operating them beyond name plate capacities. Tell us more about this... It is my duty to encourage my team

on the ground, the operators and the shopfloor personnel to get the best out

of the machine as it is they who run the machines and maximise the lines. They are answerable when the lines do

not run at full speed and capacity. The

operator feedback is important and one needs to be attentive to understand the

issues on the shopfloor. The gathered

Energy is a very important attribute. output is either increased or maintained with respect to the energy consumed

in any form. The energy efficiency has to be maintained at 100%. Increasing productivity in line with the existing

energy fed is a strategy that is followed! Even then, in case we still have issues

of energy efficiency, we approach Rajoo who provide us with relevant solutions to get the desired results with constant

output. As we have not evaluated / compared it with other suppliers / vendors, so we cannot comment. At

present, we are quite happy with the energy efficiency of the lines supplied by Rajoo.

POLYMERS Communiqué l June - July 2021


Q. As a user, you have been using the Rajoo blown film lines and ECL lines. What has been the role of Rajoo Engineers in your business success? As regards the blown film lines, I see Rajoo as pioneers in the Indian market; they have a clear lead over the rest.

Over the past two years, we have conceived so many products and have

managed to increase our volumes, this is thanks to Rajoo machines. The

extrusion

lamination

machines

of Rajoo have helped me in providing sustained

quality

and

continuous

volumes to my customers and thus it

Centre (RIC); what has been your experience both in terms of dealing with RIC and quality of the films?

in the Rajoo Innovation Centre. Thus, we

there - printing, extrusion lamination,

a fantastic output from my converting

land area is about 25,000 sq. mts. More

quality, since they have put in a lot of

due to this plant would be 24,000 MTPA.

We are buying the first set of machines

benefit by getting the best quality and

solventless lamination and slitting. The

machines.

film’s

importantly, the total capacity addition

automation in their RIC plant, the films

Post commissioning of the Indore plant,

As

regards

the

are of excellent quality and the output is

also maximised; blown film technology

and automation here have a crucial role to play!

product portfolio.

Interesting...a quality product at very competitive

Support of the service team and the management.

NN

Value for money for the purchase made.

NN

Adapting new technologies into the solutions for customer benefits.

Q. From company to products, according to you, the two most important product attributes of the Rajoo blown film lines and ECL lines. From the product perspective, our parameters would be as below: NN

ECL Lines: Operator friendly and high productivity.

NN

Blown Film Lines: Value for money

and cost-effective polymer recipes to obtain even the best quality output.

Q. You continue to outsource PE film from Rajoo Innovation

POLYMERS Communiqué l June - July 2021

rates

and

a

capability

to comply with very quick delivery schedules are our key differentiators.

Q. For you, how different is it to make products for your captive use when compared to external customers. What impact does it have on your operations? The parameters of product quality,

service and delivery are a constant for internal as well as external customers. The only change I see here is the

priority which is always given to the parent company.

There are many opportunities that have already opened up in the flexible packaging market and we intend tapping

them. Automobile and pharmaceuticals are areas that we are seriously pursuing.

Q. Let us know more about the setup of your Indore plant. is

all

to exports. Rajkot is fairly close to the port (200 kms); and we would like to

about

a strategy, since Indore is landlocked and central, it can cater to the PAN India requirements and the

Rajkot plant can cater to the export markets.

Q. What new can the industry expect from ‘Gopal’ in the next 3 years? During this pandemic, we produced sachets for

sanitisers

which

was a completely new

application for us. We

expanding

current

production capacities and reaching out

There are many

opportunities

that have already

opened up

in the flexible

packaging market and we intend

tapping them.

Automobile and

do have a few more

pharmaceuticals

of which one of them

we are seriously

things in the pipeline,

is a laminate that we

Q. When we refer to packaging, you are mainly catering to the food related as well as other applications, where do you see an opportunity tomorrow?

It

we shall dedicate our first plant in Rajkot

take advantage of this proximity. So, as

instrumental in the expansion of our

NN

of India; with this, we would be able

best-in-class technology and machinery

of our parent company and is also

reasons for are:

more-or-less the geographical centre

to cover all markets in India optimally.

Q. As an organisation, what do you consider to be your strengths?

It’s all about finding value. The key

second plant in Indore! Since Indore is

Most certainly Rajoo has invested in the

has hugely contributed to the growth

Q. In total, 4 years and 7 lines from Rajoo. What are your main reasons for your choice of Rajoo as a partner / vendor?

to newer markets, efficiently. Thus, the

are working on which

are areas that

pursuing.

does not have a heat

seal, but you can still fill and pack the product. Look out for it...

Also, as a target, I intend to operate the Indore plant to full capacity in the next three years.

As indicated earlier, the Rajkot plant shall

be more focussed on exports and the Indore plant shall cater to the untapped as well as existing geographies within

the country. Our current production utilisation is 60 - 70% for captive use and the balance, about 40 - 30% for external clients.

77


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POLYMERS Communiqué l June - July 2021


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and honoured. Leadership is built on vision, trust,

also given to

inspiring people to do their best and creating

too. We have often read and spoken about

values, courage, skills and performance. It is about followers, and also following them. It is based on

honesty, successful relationships, authenticity and fairness. It is a hard job in the highly competitive environment within and outside the organisation.

Leadership, with all its beautiful aspects and

vast benefits, is not easy. With its many rewards, it comes with its share of anxieties born out of

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said it beautifully in the King Henry IV; ‘Uneasy lies the head that wears the crown’. The space at the top is always small. There are always many trying to reach the summit. Staying at the top can be more demanding than the struggle to get there.

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human emotions, weaknesses

and failings, and suffer from their own anxieties

leadership qualities and skills. The issues and the great challenges the leaders face are of extreme

importance, especially for the leaders themselves, and for their organisations as well, because their

performance is always critical to the organisation’s well-being and growth. Let us take a closer look at them and the critical intervention of executive / leadership

coaching

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subscriptions@polymerscommunique.com

l

Let our experience work for you!


ROUND-THE-CORNER

India Shining

Industry Beckons Q. The pandemic has posed big challenges to the business fraternity in terms of survival and, as an industry, plastics too had to go through challenging times. How has the industry fared, your views? The very source of plastics, which is the petrochemicals,

has done very well in terms of maintaining production and providing feedstock for the plastics industry. In terms of the processors, except for a few products,

most of them have registered a very good growth as the application of plastics have played a very pivotal role during the pandemic. All of us have had our

share of issues and challenges; however, by nature, this industry is resilient and has bounced back very

well. To sum it up, I think the industry has done very well in these turbulent times.

Q. Any new schemes, initiatives or policies that could be of help to the industry? The policies mooted by the government as regards the financial sector and human resource policies have definitely benefitted the industry. Bank loans have been fast tracked

owing to easier documentation process, lower interest rates and a significant amount

of capital have substantially helped the

industry. New policies in human resource have

helped the labour force.

Q. Your take on Atmanirbhar Bharat and Vocal for local. Programmes

like

‘Atmanirbhar

Bharat’

and

‘Make in India’ have injected renewed vigour in

various business verticals and our industry too has

Jigish N. Doshi President, Plastindia Foundation, Mumbai

84

benefitted

tremendous

from

them.

avenues

for

This

has

opened

innovation...creating

up a

completely new ecosystem. A new zeal...new production

capabilities,

enhanced

capacities,

investments

in

research and much more are the positive outcome! To

POLYMERS Communiqué l June - July 2021


“Programmes like ‘Atmanirbhar Bharat’ and

‘Make in India’ have injected renewed vigour in various business verticals and our industry too

has benefitted from them. This has opened up

tremendous avenues for innovation...creating a completely new ecosystem,” explains Jigish N. Doshi, in dialogue with POLYMERS Communiqué.

cite a simple example, the components required

renewable

for

the

energy

manufacture products

of

were

produced at a minuscule level here. And

now, they have increased manifold after the ‘Make in India’ initiative; so yes, we are doing very well and things are on the right track.

Q. What kind of industry growth do you anticipate in the coming months?

material and freight costs, how does the industry weather this unpredictability and what are the learnings from these incidents? This sudden spurt has been largely contributed

by

pandemic,

there

the

disruption

in

the shipping schedules. Due to the were

countries

/

Q. Globally, sustainability and circular economy are gaining immense importance and application, please share your views on how India is rated on adopting to these facets.

ports who had sealed their borders /

As an industry, we have done quite

Our industry is not immune to this

extremely important for ensuring a

We faced material shortages, lack of

well as regards this subject which is

clean and green environment. There is growth in the recycling industry and

the rise in the number of units is a clear indicator that the recycling industry be

it

the

municipal

or

industrial

waste - is going to be in the focus for years to come.

The policies of the government in

this regard that can help control litter are very welcome. To bolster the recycling

industry,

the

government

should provide the industry with some incentives

or

subsidies

that

shall benefit the industry and protect our environment as

well; circular economy, then, would be very achievable.

Q. There has been a sudden spurt in raw

POLYMERS Communiqué l June - July 2021

operations with most or rest of the

world; some ports were operating and shipping schedules were erratic. This resulted in spikes in the freight and logistics costs.

effect and we got impacted severely. containers, delayed shipments, high inventory

costs,

additional

capital

investments and the list goes on.

These are difficult times and we shall

With

the

pandemic

settling

down

and norms being relaxed PAN India,

I have a very positive feeling about the growth of our industry. Market

requirements are likely to go up and

our industry is geared to cater to them,

boost

productions,

innovate

and deliver. The overall sentiment is quite positive.

Q. The awaited plastics trade fair, PLASTINDIA 2022 seems to be the first available opportunity, after the pandemic slows down, for the business houses and the entrepreneurs to showcase their products. What are the highlights of this edition?

have to tide over it, and from the

After a gap of nearly two long turbulent

things should stabilise by the end

2022 is the first trade fair which is going

current trends, it seems likely that

of the year 2021. Fingers crossed about the unpredictable nature of the pandemic.

There is growth in the recycling industry and the rise in the number of units is a clear indicator that the recycling industry - be it the municipal or industrial waste is going to be in the focus for years to come.

years of ‘event silence’, PLASTINDIA

to throw open its doors...PLASTINDIA 2022 will be the in-person event to look out for; be there in person and witness people showcase their products and technologies. A

lot has happened in the two-

year span and there is a lot to

show and share; I think it is a great

opportunity

across

all classes to witness some

great products, technologies

and services! Don’t miss it for

anything; be there!

85


ADVERTORIAL Sponsored by

Aerodry Process Automation

Impacting Business Positively Q. What is the role of process automation in helping you stay ahead of the curve?

“Other

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Process automation is the key to reducing variability in processes. Reduction in process variability leads to higher quality, better cost efficiencies and higher sustainability.

Q. With your current capacities, you are the market leader in your business. What parameters do you attribute your business success to?

reliance on Indian exports

will also increase with time as

China continues to become less

competitive along with the supply

chain issues that surround Vietnam and Bangladesh,” highlights

Shashank Agarwal, in dialogue

Our business is built on the pillars of all

our stakeholders / customers at the centre,

with our own team, investors, supplier and

with POLYMERS Communiqué.

technology partners around them. By investing in

the right infrastructure and right people, we have been able to continue with our leadership position.

Q. Importance of the concept of integrated manufacturing in business success; your views. We are able to maintain high level of quality and reliability for our products i.e. FIBCs due to the integrated manufacturing processes.

Q. Tell us more about your relationship with Aerodry. Since how long have you been associated with them? What factors have made you patronise Aerodry? The foundation of our relationship with Aerodry is very strong. I met Mr. Arun Pundir from Aerodry around 10 - 12 years ago when I was in the nascent stage as regards the business. What impressed me

most about him at that time was his clarity on the technology that he was using along with his confidence in the technology.

86

POLYMERS Communiqué l June - July 2021


Shashank Agarwal Dy. MD, Kanpur Plastipack Ltd., Kanpur

Gravimetric dosing and mixing in FIBC is very important because it

has one of the components called

UV masterbatch which is extremely important to maintain the long

life of products. It has helped us in optimising cost and maintaining consistency in the product.

POLYMERS Communiqué l June - July 2021

87


Central network-based gravimetric blending units.

Q. Tell us more about the gravimetric dosing and mixing solutions that you are using from Aerodry. What are the three most important features of the system that have impressed you? Over

the

years,

technology

has

improved. It is very easy to use, highly

serviceable, easy access to information and know-how and, most importantly, it’s a stable and reliable product. It is very accurate and also very efficient.

The foundation of our relationship with

NN

Accuracy.

NN

Low maintenance cost.

NN

Best value for money.

dosing

competitive along with the supply

chain issues that surround Vietnam and Bangladesh. Hence within India,

and

industrial

mixing

in

FIBC is very important because it

has one of the components called UV masterbatch which is extremely important to maintain the long life of

the product.

about him was his clarity and confidence on the technology.

cost and maintaining consistency in

As of now, we don’t have any greenfield expansion plans. However, we do have are

under

has

a

Q. Whom do you consider as your role model? And why? My role model is my grandfather, Shri M. S. Agarwal ji, Chairman and Founder of Kanpur Plastipack Ltd. At the ripe age of 40, he left everything

in a big town and settled in a

comparatively smaller town to set up an industry which was the sunrise

Q. What are the expansion plans for your group in the coming years? What changes do you anticipate in the industrial bulk packaging of tomorrow?

brownfield

packaging

in exports.

I met Mr. Arun Pundir

impressed me most

bulk

bright future; just not locally, but also

Aerodry is very strong.

10 - 12 years ago. What

Other countries’ reliance on Indian

as China continues to become less

Q. How critical is gravimetric dosing and mixing to your operations? In specific, how has this solution impacted your produce? Gravimetric

bulk packaging will increase in India. exports will also increase with time

products. It has helped us in optimising

from Aerodry around

88

The three most important features are:

expansion

plans

commissioning

which

and

are

also planned over the next couple of

years. We do anticipate that industrial

industry in 1971. He had the vision to foresee that plastics and packaging is the future. During the span of 50 years of KPL’s existence, he went

through three major crises but his smile never left his face and this attribute

of his persona really inspires me the most. hard

Furthermore,

work,

sincerity,

his

diligence,

commitment

and, most importantly, his gratitude towards

people

inspiration to me.

makes

him

an

POLYMERS Communiqué l June - July 2021


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Pankaj Kumar Jha Sub-Division Head, Sales & Marketing, General Manager - Gurugram, Branch Head - Mumbai, Mitsubishi Chemical India Pvt. Ltd. At this moment of times when the situation has become

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To share your feedback about the MyPC mobile app, please write to feedback@custage.com with your smart picture proudly showing your downloaded app as the ‘5 stars’ below!

Scan the code I would like to appreciate the whole team of PC. It’s a wonderful app with lot of information and features covering all spheres connected to the polymer industry worldwide. I personally love the ‘TRENDING’ section as it covers the most trending and interesting coverages of our industry.

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I wish that PC team brings out more and more industry related information in the same manner and continues to update us on them.

Nevertheless, Business Toons is really fun to read. Kudos to Team PC!!

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POLYMERS Communiqué l June - July 2021

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91


SIVARAM SPEAKS

Sustainable and Degradable

Pressure-sensitive Adhesives Ecologically more friendly carbonate polymers can

structurally mimic the widely used acrylic polymers in

PSA applications. Adhesives based on carbonate

polymers hold promise in a

variety of PSA applications in pharmaceutical / biomedical and consumer products.

Dr. S. Sivaram Former Director, CSIR-NCL Honorary Professor and INSA Senior Scientist, Indian Institute of Science Education and Research (IISER), Pune

92

W

hile the focus on sustainability is predominantly on large volume commodity

polymers,

polymers

used

in

smaller

volumes

and in more specialised applications also need to be viewed

through the lens of sustainability. One such class of polymers is adhesives

which are ubiquitous in many applications. Global adhesives market is

valued today at about USD 50 billion which is likely to increase to about USD 85 billion by 2030. One of the important trends in the 21st century is

the drive towards ecologically sound (e.g. recyclable, degradable) products.

While adhesives, since they are typically used in small amounts, are not at the forefront of this trend, recyclability and degradability are likely to

become more important in the future. Since very often adhesives are found on the surface of other polymers (in the form of labels, stickers etc.), ‘green’

adhesives could make either recycling or disposal through composting easier

and safer for the entire product. The goal is to reduce the environmental impact of the production processes and to implement eco-design concepts that will allow bonded parts to be reused or recycled through the development of adhesives that could be degraded and de-bonded on demand.

A Look Into PSAs Pressure-sensitive adhesives (PSAs) is an important member of the family of To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com

POLYMERS Communiqué l June - July 2021


It’s time to pause, it’s time to re-energise, it’s time for PUZZZmania! Some are easy, some are tough, some are answered and some are not, and some are just fun, so please don’t shun, till all are done so that you have won; thanks a ton!

POLYMERS Communiqué l June - July 2021

95


ADVERTORIAL Sponsored by

Big Opportunities for Special Effect Masterbatches

Q. You are a fast-growing organisation with a view to tap newer market segments; please provide us with an insight into your plans for investing in infrastructure and research. GOLDMINE Multitrade started its activities

in 2018 as a manufacturer of good quality colour, along

filler

with

and

compounding

additive

engineering for

masterbatch

thermoplastic

varied

industrial

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We started with 6,000 MT/annum capacity with only one line and within the tenure

Sharp growth

will be seen in engineering

thermoplastic

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of three years, our current capacity is

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In-house laboratory and R&D facilities are equipped with high-end equipment. We

earmark special budget on yearly basis for

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Q. Your views on the current trends in the Indian market. After this pandemic, I believe, India will

emerge as a hub for manufacturing in all the

sectors and there will be a sharp growth in colour / filler / additive masterbatches and

compounding and masterbatch lines to

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therefore, we are ready with our inhouse R&D facility to develop new products.

Q. Your biggest learnings from the challenges presented during the pandemic? The global pandemic, while creating new opportunities,

also

presented

challenges

for entrepreneurs. As such, our plant was running full capacity for most of the times; however, the key challenges we faced

during this time was availability of raw materials and uncertain price movements. However,

as

a

professional

setup,

we

respected our price commitment to our

customers irrespective of uncertain raw

material prices keeping in mind our motto, ‘Excellence in Quality’.

Q. Understanding customer requirements and being able to exceed expectations by implementing skills in production and R&D...your views. Thinking out-of-the-box, focusing on R&D for new products as well as consistent improvement in quality, enhancing skills of our team and going that extra mile for customers are our focus areas.

in the near future. Entrepreneurs will have

Q. Share with us the top 3 - 4 reasons for choosing ECON as your preferred supplier for the pelletisers.

aggressive methodologies to meet future

Technical superior machines are always our

engineering

thermoplastic

compounding

to identify risks and manage business with

96

demands. We are coming up with five new

POLYMERS Communiqué l June - July 2021


“Increasing demand for plastics packaging, increase in

use of plastics in automobile industry, development and manufacturing of medical devices is expected to drive

the demand for special effect masterbatches,” believes

Rashesh Sheth, in dialogue with POLYMERS Communiqué. first priority. ECON has always been

medical devices, diagnostics and drug

in India and most preferred underwater

orthopedic implants and orthopedics.

known for their best quality and services pelletiser. ECON’s pelletisers are as plug-

delivery systems, surgical instruments,

n-play solutions and suitable for wide

range of products. Their after-sales

Q. Your views on ‘Atmanirbhar Bharat’ and ‘vocal for local’.

support is very quick and the team

comes with good process knowledge.

I think, this is a great step by the

The pellet quality is much superior than

government

independent. This will explore the

other type of pelletisers. We, thus, feel that we have made the right decision

to go with ECON. A small investment

to

make

India

more

talent pool of India to make the Indian economy still stronger in coming years.

in right machines always open doors

Q. Your role model whom you look up to and why?

is always ready to support for any kind

Our customers, suppliers and our team

with ECON machines.

there is something new to learn or

Q. Tell us more on your usage of the Econ pelletiser for your manufacturing.

adapt

for new business portfolio. ECON team of development activity. We are happy

improve from them as they continuously

of colour / filler / additive / special masterbatches and engineering plastics.

Q. How do you see the market for ‘special effect masterbatches’? demand

for

plastics

packaging, increase in use of plastics

in automobile industry, development and manufacturing of medical devices is expected to drive the demand for

special effect masterbatches. Due to their ease of processing, comparatively light in weight, non-ferrous properties, flexibility and superior biocompatibility, masterbatches

have

become

an

integral component for a wide range of

POLYMERS Communiqué l June - July 2021

and

and products.

We use it to manufacture wide range

Increasing

are our biggest role models. Each day

innovate

their

systems

Q. What would be your alternate choice of business or profession had it not been the plastics industry? I would have preferred to

be

in

academics,

with which I could contribute to build a

stronger

gen-

next for next level growth of the country.

Rashesh Sheth GOLDMINE Multitrade Pvt. Ltd., Ahmedabad

97


IN SYNC

P

lastic continues to be among a handful of industries worldwide that haven’t taken as bad a hit during these last couple of years

Raising the Bar

From reaching out to exhibitors with an

excess of offers, to making arrangements for their comfortable stay, to wooing visitors to

PLASTIVISION INDIA 2023, the organisers are leaving no stone unturned to deliver on their promise.

of COVID-19. If at all, Novel Coronavirus has helped augment plastic sales if the unending demand for

face masks and shields, gloves, syringes and other protective equipment; take-away food and beverage

containers; and bags and bubble wrap for online shopping are any indicator.

Riding on the relative stability of plastic in these

challenging times and the success of all former editions of the exposition, The All India Plastics

Manufacturers’ Association (AIPMA) is back with

the 12th edition of PLASTIVISION INDIA (PVI) 2023

scheduled to be held for five days between 9th and

13th February, 2023 at the Bombay Exhibition Centre,

Goregaon, Mumbai, India.

Influence Galore PLASTIVISION INDIA is organised by AIPMA and

has a 30-year-old history. Having evolved into

an enviable platform for companies to launch new products, expand their networks within and outside the industry, learn new technologies and exchange

universally.

ideas

PLASTIVISION INDIA 2023 offers to ‘refund’ the amount Kailash B. Murarka Chairman - National Executive Committee, PLASTIVISION INDIA 2023

98

to exhibitors in case of change of dates of the event needs special mention here.

POLYMERS Communiqué l June - July 2021


It comes as no surprise then that

INDIA 2023 lends a certain X-factor by

selected cities and towns can avail the

mega event has already begun and

commercial heart, apart from the plastic

to the trade fair at Mumbai.

work on the upcoming edition of this

Team PLASTIVISION INDIA has jumped

headlong into the job of promoting it in India and around the world. Given

AIPMA’s

PLASTIVISION

promise

INDIA

to

2023

deliver

as

the

‘Business Ka Asli Address’, their task

has only become that much more demanding, same time.

yet

exciting

at

the

Wowing Audiences To begin with, the team is personally visiting potential exhibitors and other

individual stakeholders, extending a host of benefits to them including early bird offers and opportunities to showcase their products, complete with testimonials, as part of a special feature

on the PLASTIVISION INDIA website and other social media. PLASTIVISION INDIA exhibitors have the special privilege of

virtue of the city being India’s beating

hub of western India, not to mention having its own brand of cosmopolitan

charm. Then again, PLASTIVISION INDIA is busy organising industry meets at different locations across the length

and breadth of the country to connect with exhibitors there, and help them

leverage its many platforms to promote their products.

Enterprises (MSMEs) can derive a fistful of benefits including special stall booking

discounts, online and on-site branding opportunities, complimentary magazine advertisements

in

partner

media,

hand-holding for fresh registration on

the UDYAM portal and assistance in securing MSME subsidy.

management exhibitor at

and

and

visitor

PLASTIVISION

the

overall

experience

INDIA

2023.

PLASTIVISION INDIA offers to ‘refund’

the amount to exhibitors in case of

change of dates of the event needs special mention here.

Being an exhibitor at a show of this scale carries its own inherent advantages; however, the choice of

Mumbai as venue for PLASTIVISION

POLYMERS Communiqué l June - July 2021

global cuisine, and live music bands and performances as respite from the

frenzied pace of the fair as also lend it gusto.

promotion

An

advancements, product launches and

underway to excite the industry and

seminars. The exposition promises both

visitors and exhibitors an unparalleled experience with free Wi-fi and smart islands

for

networking,

welcoming

guests and getting some much-needed rest and relaxation (R&R) in-between the mad booth-hopping-and-shopping. strategically

the

exhibition

located,

less

site

is

than

or metro station and the Western

Express Highway. For the convenience of

outstation

exhibitors,

dealers,

manufacturers and visitors, an exclusive help desk has already been set up

for hotel bookings, including shared accommodation at affordable rates per person per night. They can choose from

elaborate

exhibitor

campaign

and

is

visitor

already

its stakeholders to participate in the umpteen

roadshows,

webinars

and

free meetings chalked out as part

of the larger, country-wide build-up to PLASTIVISION INDIA 2023. Notably,

association

PLASTIVISION with

INDIA,

Goregaon

in

Sports

Club, successfully carried out a special

vaccination drive between 19th and 21st

June, 2021 for free administration of the COVID-19 vaccine to AIPMA members and exhibitors at PLASTIVISION INDIA

2023. For this purpose, it tied up with some of the designated hospitals in

Mumbai and across India to set up

a help desk to facilitate vaccination appointments for all those interested.

over 100 hotels located bang in the

PLASTIVISION INDIA also supported the

expediency, those visiting from other

4 Asia Virtual Conference held on 15th

Andheri-BKC business hub. For further

RACE (Recycling and Circular Economy)

and 16th July to discuss the themes of overcoming challenges during the

Several such schemes are underway to continuously improve vendor

a beer garden, an eclectic spread of

visitors with its plethora of technological

50 mts away from the closest railway

In particular, Micro Small and Medium

entertainment options on site such as

2023 is set to attract over 2,50,000

and Mumbai that have been set up at no cost.

INDIA 2023 is planning unheard-of

Done Deals

Moreover,

exclusively for them by the organisers

Going the extra mile, PLASTIVISION

Exhibitors apart, PLASTIVISION INDIA

accessing office facilities in cities such

as Ahmedabad, Delhi, Kolkata, Chennai

chartered coaches that will ferry them

PLASTIVISION INDIA exhibitors have a special privilege of accessing office

pandemic, complexities within the recycling industry and best recycling

practices across the entire plastics

supply chain.

facilities in cities such as

Needless to say, PLASTIVISION INDIA is

Ahmedabad, Delhi, Kolkata,

market the upcoming PLASTIVISION

Chennai and Mumbai that have been set up exclusively for them by the organisers at no cost.

pulling out all stops to advertise and

INDIA 2023. And, if the team’s hard

work, dedication and resourcefulness

are any indicator, PLASTIVISION INDIA 2023 is indeed going to prove to be

‘Business Ka Asli Address’!

99


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MOVING ON

Lessons on Reputation Management

from the Established Entrepreneur Community The entrepreneur community have been game-changers for the Indian economy. They have the relationships, the brand and the equity, which have been nurtured with utmost care. They have clarity of their purpose. Entrepreneurial spirit as a leadership trait has a place now in the corporate world.

M

y

a

father

is

small-time

entrepreneur who set up his

shop in the 1950s, in the post-independence

era and grew it to a stature where it continues as Ruby Thapar A Reputation and Sustainability Consultant and an Executive Coach, Mumbai

POLYMERS Communiqué l June - July 2021

a family business today. I stepped out to work in the

corporate world, a very different business ecosystem than what

I grew up with. I continued to meet many entrepreneurs as part of the value chain, who had similar inspiring stories to share like my father’s.

We all know that entrepreneurship is not new to India. Let’s take a moment

101


to

called

understand

articulation University,

of Business: NN

this

entrepreneurs.

An

by

I

the

community like

North-Eastern

D’Amore-McKim

entrepreneur

the

is

School

defined

as

anyone who founds or organises a

business, then continues to be an

active participant in the operation of that business. In other words,

an entrepreneur is anyone who launches and continues to run their own company. NN

They further say that there are 4

types of entrepreneurship models: small up,

business,

large

scalable

company

entrepreneurship.

and

start-

social

Entrepreneurs are a large and key part

of the value chain of large organisations. They are the backbone of the Indian economy. I am not planning to bring

many statistics to validate this actuality, as that would be preaching to the choir,

but I do want to highlight some data. According to msme.gov.in: NN

The

Micro,

Small

and

Medium

Enterprises (MSMEs) produce over 6,000 types of different products. NN

They are 50% of India’s total exports.

NN

They contribute to 45% of India’s total industrial employment.

NN

And, represent 95% of all industrial units of the country.

The

entrepreneur

community

have

been game-changers for the Indian economy; not only for their ideas, but also

for

imagination

their

and

vision, grit.

gumption,

They

have

innovated, kept pace with the times

and adapted to new concepts and tools to stay competitive. They have grown their businesses and are extremely successful. They are sharp and on top of their game. They have the relationships,

the brand and the equity, which have been

nurtured

with

utmost

care.

They have clarity of their purpose. Entrepreneurial spirit as a leadership trait has a place now in the corporate world.

102

Understanding Entrepreneurs What caught my curiosity is, what does this community of entrepreneurs do to

get their relationships, brand and equity to serve them better and claim that rightful space?

Let’s use 3 questions to set the context to

this

conversation

on

how

this

community manages their reputation.

The 1st Question I Always Ask is, “How Did it All Start?” I like this question. There is always an inspiring story here, sometimes spanning

generations.

It’s

always

unique, as there are so many pegs around which the story of any start-up can be written. The core narrative is kind of institutionalised.

The 2nd Big Question is, “Who Are You Serving?”

moments:

which

intangible

asset

events,

an

as one of the building blocks of their business early in the game. Business

is

all

about

by

Knowing your pillars of reputation management helps create competitive advantage! Reputation can be defined by two characteristics, whether for

individuals or companies: Capability and Character.

According to me, both are needed. Reputation is also made of defining

by

the

entrepreneur

communities

reputation management and fits in well

doing. I

with

what

Under

have

they

each

shared

have

of

some

the

been

pillars,

indicative

measures. This is not by any means an exhaustive list.

Foster Trust NN

Entrepreneurs they

appreciate

themselves

are

the

that

chief

ambassadors of their companies. NN

They understand being consistent and proactive with their presence,

engagement and communication is important. NN

They have many unique stories

to share of their legacy, business, vision, people, product, challenges, opportunities, coincidences, failures,

wins, values, solutions, innovations, and more.

Invest in Relationships They align and rally people around their company’s shared purpose. NN

They strive for win-win solutions to

- Brad Sugars

Reputation Management: A Strategy

experienced

are intuitive. ‘FIND’ is my acronym for

NN

how well they build your business.

is

measures for reputation building used

relationships.

How well you build them, determines

organisation

My observations say that most of the

Whatever their offering, they have

management

an

reputation,

extended period of time.

The 3rd Question is, “When Did You Start Investing in Building Your Equity?” reputation

like

its stakeholders, consistently over an

on who and what they would like to

integrated

isolated

Building

you are as a company. It is the way

policy meetings. They also have a plan include next in their game plan.

not

requires being authentic about who

chain - be it customers or the extended

customer seminars, trade shows and in

are

endemic.

requires listening, empathy and care. It

They have their arms around their value stakeholders. I have met them in

but

create

long-term

their company. NN

They

consistently

equity

identify

for

and

navigate their stakeholders to the value they bring.

Nurture Networks – The Obvious and Not So Obvious NN

They are on the front foot looking

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POLYMERS Communiqué l June - July 2021


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FRONTLINE XXXXXXX

The fact remains

that plastics is one of the most advanced, versatile and useful materials invented by humankind.

Plastics

The Material of Life

S

eventy-five per cent of the equipment in most operation theatres is made of

plastic and hence, it would be no exaggeration to say that plastic is a life saver.

It is one of the most advanced materials created by man which contributes to

his/her longer and healthier life. It is a great gift and resource which saves countless

lives and keeps diseases at bay. Plastic is like a mother who quietly goes about her work every day but chooses to remain backstage always.

Plastics to the Rescue Plastic as a material is very versatile and has played a crucial role in saving

millions of lives during the ongoing COVID-19 pandemic. It would have been impossible to fight the virus without the mass availability of personal protective

equipment (PPE) kits, face masks, face shields, surgical gowns, goggles, disposable Arvind M. Mehta Chairman - Governing Council, AIPMA, Past President - AIPMA and Plastindia Foundation, Mumbai

104

caps, shoe covers, gloves, oxygen concentrators, vaccine bottle closure, vaccine

syringes, test kits and so on. Special mention goes to the plastic dress-kit, which has helped doctors save precious lives during the pandemic. Plastic has truly emerged as the strongest front-line warrior in the battle against COVID-19. To know more, please subscribe to Polymers Communiqué at subscriptions@polymerscommunique.com

POLYMERS Communiqué l June - July 2021


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Weekend Delights Friday night to Monday morning, a time to unwind, rejuvenate and be geared to face another grueling week. Each one of us use this ‘my time’ is different ways. And why not, weekend is a time for expressing ourselves. We all have known the personalities featured here as astute business stalwarts; as life is more than just business, we at POLYMERS Communiqué, have started this section called ‘WEEKEND DELIGHTS’. Live life... Madhav Kamat

Chairman & Managing Director, Chirag Pack (India) Pvt. Ltd.

Every day is a new challenge for me in my professional and personal life. On weekdays, I walk and jog to keep my mind and body fit. But if it’s the weekend, my physical activities are a bit more than the regular weekdays. I enjoy a lot with my grandson; it makes me forget all the worries and tensions in the world...I feel like a child when I play with him. Trust me, it gives immense pleasure and energy to push through the next week. There is also a weekly tele call or a video call to all the near and dear ones in the extended family and to check their well-being. If we have the liberty of an extended weekend, we make it a point to go outdoors for some events or a picnic.

Tushar Shah

Managing Partner,

Arihant Gujarat Plastic Industries

Weekends are very different when you live in a small town – in some way, all days seem like weekends! For me, badminton is a daily activity. I really enjoy this sport and feel that it sets me up well for the working day or working week! Other activities that I also indulge in are cycling, nature watching and cooking. Spending time with family is an integral part of my weekend!

106

POLYMERS Communiqué l June - July 2021


Arpit Goel Director,

Asepack Laminates Ltd.

Weekend means it’s time to relax and bring an end to a hectic week. My weekend starts with catching up on lost sleep, spending time with friends and family. I love to go on short road trips; they help in rejuvenating myself. Weekend helps me to sleep with satisfaction and wake up with determination.

Karan K. Chandan Director,

KK Kompounding Tech Giant Ltd.

Also known as ‘KKC’ in the automotive world, being an auto-enthusiast, my passion is to drive, review cars to produce unadulterated automotive content for my YouTube channel: KKC On A-Motive. Hence my weekends are simple; either I’m on a long drive with my friends / family or making car videos. This weekend activity really recharges me and helps me stay creative.

Rajan K. Velani

Director,

Plastene India Ltd.

Unlike others, I don’t have a hobby of cooking; I also don’t do any specific exercises on weekends. I spend my Sunday giving something to the society what the society has given me. With the blessings of Param Gurudev (Yug Diwakar, Rashtrasant Pujya Shri Namramuni Maharaj Sahebji) and with his inspiration, I go to various ‘gaushalas’ (Shelter home for unclaimed cows) and feed them. We also go to various places where birds (especially pigeons) come to feed, and provide grains and seeds for them. There are many other activities also done like providing books and study materials to the underprivileged children who want to study, provide ration kits, medicines to the needy and many more. It gives us immense pleasure and self-satisfaction doing this service.

POLYMERS Communiqué l June - July 2021

107


Business Listing

Navigator Pane Category

Page

Category

Page

NN

Ancillary Equipment

108

NN

Machinery for Foam, Reactive or Reinforced Resins

109

NN

NN

Machines & Equipment for Preprocessing

109

NN

Parts and Components

109

NN

Raw Materials

109

Blow Moulding Machines

108

NN

Colour Pigments & Masterbatches

108

NN

Extruders & Extrusion Lines

109

n Ancillary Equipment

and Recycling

n Blow Moulding Machines

Bry-Air (Asia) Pvt. Ltd.

Rakesh Chandra Jha, National Sales Manager

419-420 Udyog Vihar Phase 1, Gurgaon-122016, Haryana.

Davis-Standard, LLC

Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com

T: +91-124-4184444 E: rcjha@pahwa.com W: www.bryair.com

n Colour Pigments & Masterbatches Nu-Vu Conair Pvt. Ltd.

Pradeep Chudasama, Asst. Manager - Marketing

Plot No. 147, 148 & 154, Devraj Industrial Park, Piplaj-Pirana Road, Piplaj, Ahmedabad-382405, Gujarat.

Prasad Group of Companies

Sanjiv Parikh, General Manager (Sales & Marketing)

Plot No. 14 & 16, G.I.D.C. Estate, Phase-I, Vatva, Ahmedabad-382445, Gujarat. T: +91-79-25830112 M: +91-9377752617 E: plastics@prasadgroup.com W: www.prasadgroup.com

108

Rajesh Kumar, VP-Sales

C-65/1 Okhla Industrial Area, Phase II, New Delhi-110020. T: +91-11-41612244 M: +91-9810000461 E: info@alokindustries.com W: www.alokmasterbatches.com

T: +91-79-29708147 M: +91-9712928201 E: marketingindia@conairgroup.com W: www.conairgroup.com/india

ALOK Masterbatches Pvt. Ltd.

Blend Colours Pvt. Ltd. Sharad Rathi, Director

Plot No.35, IDA Kattedan, Hyderabad-500077, Telangana.

T: +91-40-24361499 / 24360887 M: +91-9885118511 E: info@blendcolours.com W: www.blendcolours.com

POLYMERS Communiqué l June - July 2021


n Machines & Equipment for Preprocessing and Recycling

Deep Plast Industries

Ramesh Patel, Partner

Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com

Block No.553, Rakanpur (Santej), Kalol, Gandhinagar, Ahmedabad-382721, Gujarat. T: +91-2764-286032 / 286450 M: +91-9825035472 E: rameshpatel@deepplast.com W: www.deepplast.com

Davis-Standard, LLC

n Parts and Components

Davis-Standard, LLC

Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com

Sonali Polymers Pvt Ltd

Suresh Bajaj, Managing Director

G1/17, H21, H22, RIICO Industrial Area Bassi, Jaipur - 303301, Rajasthan, India M: +91-9001093913 E: jaipur@sonaligroup.in W: www.sonaligroup.in

n Extruders & Extrusion Lines

n Raw Materials

Davis-Standard, LLC

Debbie Crowley, Global Marketing Administrator

1 Extrusion Drive, Pawcatuck-06379, CT

Vinu Chavda, Managing Director

181, Por Industrial Park, Adjoining Por G.I.D.C., Behind Hotel Sahyog, NH 8A, Por, Vadodara-391243, Gujarat.

T: +91-7046263000 M: +91-9624091901 E: v.chavda@econ-in.com W: www.econ-in.com

n Machinery for Foam, Reactive or Reinforced Resins

Davis-Standard, LLC

Debbie Crowley, Global Marketing Administrator 1 Extrusion Drive, Pawcatuck-06379, CT T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com

POLYMERS Communiqué l June - July 2021

Kamal Sharma, Sr. DGM, Polymer Division

Flat No. 303, Welworth Regency , S. No. 24/3, Near Shivajinagar St Stand, Shivaji Nagar, Pune-411005, Maharashtra. T: +91-20-25514572 / 73 M: +91-9823311662 E: agency.polymers@apar.com W: www.apar.com

T: +860-599-1010 E: dcrowley@davis-standard.com W: www.davis-standard.com

Econ Machinery Pvt. Ltd.

Apar Industries Limited

Sigma Group

Vijay Goyal, Director Sigma House, 170/22, RNT Marg, Film Colony, Behind TI Next Mall, Indore-452001, Madhya Pradesh. T: +91-731 2529911 / 15 M: +91-9993067911 E: vijaygoyal@sigmachem.com W: www.sigmachemtrade.com

Be a part of the exclusive Golden Pages for as low as Rs. 2500

Call Bhavesh at +91-96640 61103; bhavesh@custage.com to book your slot. 109


DIGITAL GLORY

Digital Gallery An online showcase of exclusive content, opinions, research reports and global developments in plastics!

Jayesh Khimji Rambhia Managing Director, Premsons Plastics Pvt. Ltd. Honorary Treasurer, Plastindia Foundation Past President, AIPMA Having all the issues of magazine for past 5 years

available at your fingertips is a great resource.

If you can make index searchable by topic / author, it would be even better.

Prashant Patankar Sales Head and Product Manager, Theysohn Extrusionstechnik India Pvt. Ltd. In the world of digitisation, POLYMERS Communiqué Digital Gallery gives a

very easy access to the industry updates, latest news anytime, anywhere at the tip This is indeed an innovative and much-needed Custage initiative. The gallery is indeed easy to navigate. It is populated with immensely rich content. Many a times, readers may want to refer to an earlier edition. Or it can also happen that one wants to refer the content to someone else. Well done, Team Custage!

of your fingers. POLYMERS Communiqué Digital Gallery helps us to access all the

latest content as well as interviews of industry stalwarts published in their various

magazines

quality content.

with

consistent

Sunil Jain President, Rajoo Engineers Ltd.

Founding Advertisers

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POLYMERS POLYMERS Communiqué  Communiqué ll April  June -- May July 2021


To share your

feedback about the DIGITAL GALLERY, please write to:

opinion@custage.com

Nainesh Shah Development Leader, DuPont The Digital Gallery is one more

great initiative led by POLYMERS

Communiqué team. We can utilise this

tool by referring any particular news, articles or topics which we want to scan through that has happened in the last many years in the polymer industry with a powerful search engine. Kudos to the entire team.

POLYMERS Communiqué l June  April - May July 2021 2021

I read POLYMERS Communiqué on its digital platforms. I find it very informative and satisfying, covering the latest information desired for the industry.

Ajay Tandon President & CEO, Engineering and New Products Development, UFLEX Ltd.

111


Events Plastec West

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112

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