NEW ANCHOR CHANNEL WITH CE MARKING
ÂŽ
Evaluation Report Anchorage, support and lifting systems for prefabricated elements. Accessories, fasteners and metal small parts. EDILMATIC srl - Offices and Factory:
Via Gonzaga, 11 - 46020 Pegognaga (MN) Italia tel. +39-0376-558225 - fax +39-0376-558672 E-mail: info@edilmatic.it - internet: www.edilmatic.it
European Technical Approval ETA-16/0560 Pegognaga Juli 2016
Pag.1
INTRODUCTION
The obtaining of the European Technical Approval (ETA) concerning different kind of Anchor Channel that allows to put the Ce marking, has required a product qualification in accordance with the European Standard Procedures (EAD – European Assessment Document).
Test results are collected in the Evaluation Report approved and distributed by DIBt (DEUTSCHES INSTITUT FUR BAUTECHNIK) in the European Community. The overcoming of the procedures allows the affixing of the CE mark on the tested channel.
This report is a summary of the technical data of the measured performance used by designer as an appropriate choice of the suitable anchor channel for different applications.
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.2
TYPE OF ANCHOR CHANNEL 5 new kind of Anchor Channel were subjected to the process of “ASSESSMENT” with their own anchor pegs, channel bolts, hexagonal nuts and washers. The table below shows the different kinds and codes of the verified components.
Key
1 2
1 2
3
3
4
4
1
Hexagonal Nuts
2
Washer
3
Channel Bolt
4
Anchor Channel
5
Anchor (pegs)
5 5
Anchor Channel GF
Anchor (Pegs) P1
Channel Bolts TMG1
GI
P2
TMG2
GD
P2
TAG1
GE
P3
TAG2
GM
P4
TAG2
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.3
ANCHOR CHANNEL – MAXIMUM SIZE Type GF ‐ GI
Type GD ‐ GE ‐ GM
ach
tnom tnom
hch
hch d d
bch
bch
Anchor Channel
a ch R
b ch R
h ch R
t nom
d
R
mm GF
--
28.0
15.0
2.3
12.2
GI
--
38.0
17.0
3.0
17.5
GD
46.5
40.5
25.0
2.5
17.5
GE
56.0
52.0
30.5
3.3
21.5
GM
56.0
52.0
31.0
4.0
21.5
Table 1- Anchor Channel Size
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.4
ANCHOR (PEGS) – MAXIMUM SIZE Ah
Ah
dh
th
dh
th
Ia
da
da Ia
hef hef
Type PG1 – PG2
Anchor Channel
h ef
Anchor Pegs
R
Type PG2 ‐ PG3 – PG4
da R
dh
th
R
R
min I a
R
R
R
Head Area Ah R
mm2
mm
P
GF
P1
50.0
6.0
12.0
2.5
34.1
339.10
GI
P2
63.0
11.0
21.0
4.0
45.0
1004.80
GD
P2
73.0
11.0
21.0
4.0
47.0
1004.80
GE
P3
96.0
13.5
25.0
5.0
64.0
1390.20
GM
P4
131.0
13.0
25.5
5.0
98.5
1511.10
Table 2: Anchor (Pegs) Size
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.5
CHANNEL BOLTS – MAXIMUM SIZE Type TMG1 TMG2
Type TAG1 – TAG2
Single Groove for marking position
d
d
k
k
b1 ANCHOR CHANNEL
CHANNEL BOLTS
b2
b2
b1 SIZES
b1 R
b2 R
k
d
mm
GF
TMG1
12.0
22.0
7.5
M12
GI
TMG2
16.0
30.0
7.5
M12 M12
GD
TAG1
16.0
36.0
8.5
M14 M16
GE GM
TAG2
20.0
46.0
9.5
M16
Table 3: Channel Bolts Size
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.6
HEXAGONAL NUTS AND WASHERS – MAXIMUM SIZE
M
d2
t
t
d1 Ch
ANCHOR CHANNEL
CHANNEL BOLTS
HEX. NUTS
SIZES M
Ch R
SIZES
e
t
WASHERS
d1 R
mm
d2 mm R
t
GF
TMG1
M12
M12
19.0
21.5
10.0
12
13.0
24.0 2.5
GI
TMG2
M12
M12
19.0
21.5
10.0
12
13.0
24.0 2.5
M12
M12
19.0
21.5
10.0
12
13.0
24.0 2.5
M14
M14
22
25.3
11
14
15.0
28.0 2.5
M16
M16
24.0
26.8
13.0
16
17.0
30.0 3.0
M 16
M16
24.0
26.8
13.0
16
17.0
30.0 3.0
GD
GE GM
TAG1
TAG2
Table 4: Hexagonal Nuts and Washers Size
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.7
USED MATERIALS
MATERIAL
REGULATION
ANCHOR CHANNEL
S280GD
UNI EN 10346 Number: 1.0244
ANCHOR (pegs)
C20E2C
UNI EN 10263‐3 Number:1.1152
CHANNEL BOLTS EN ISO 4018
steel cl. 8.8
EN ISO 898‐1
WASHERS EN ISO 7089
steel UNI EN 10025
UNI EN 10025
HEXAGONAL NUTS EN ISO 4032
steel cl.8
UNI EN 20898‐2
PROJECT DATA (Mpa)
f uk
f yk
360
280
R
R
f uk
f yk
360
280
R
R
f uk
f yk
800
640
R
R
f uk
f yk
360
280
R
R
f uk
f yk
800
640
R
R
Table5: Used materials
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.8
USED PROTECTING COATING TARGET OF USE
SPECIFICATIONS
PRODUCTS
Anchor Channel
Internal Places in dry conditions
Internal Places with humidity
Structures with internal dry conditions as housings, offices, schools, hospitals, shops, ordinary industrial structures Minimum Type of coating Coating Thickness HOT-DIP GALVANIZING t Min :17μm t Max : 21μm Sendzimir Process
Structures with humid internal conditions as kitchens, bathrooms, and, in general, structures with water presence Minimum Type of coating Coating Thickness HOT-DIP GALVANIZING t ≥ 50 μm UNI EN ISO 1461
Electrolytic Galvanizing
HOT-DIP GALVANIZING
R
R
Anchor Pegs
Bolts
Washers
Nuts
R
R
t ≥ 5 μm
UNI EN ISO 4042
UNI EN ISO 1461
Electrolytic Galvanizing
HOT-DIP GALVANIZING
t ≥ 5 μm
UNI EN ISO 4042
UNI EN ISO 10684
Electrolytic Galvanizing
HOT-DIP GALVANIZING
t ≥ 5 μm
UNI EN ISO 4042
UNI EN ISO 10684
Electrolytic Galvanizing
HOT-DIP GALVANIZING
UNI EN ISO 4042
t ≥ 5 μm
t ≥ 50 μm
t ≥ 40 μm
t ≥ 40 μm
t ≥ 40 μm
UNI EN ISO 10684
Table 6: Surface Coatings
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.9
INSTALLATION FEATURES
IDENTIFYING MARKS ‐ ANCHOR CHANNELS [E– X – Y] E
=Identifying mark of the manufacturer (Edilmatic)
X
=Type of Anchor Channel
Y
R
= Production Lot
R
R
R
(e.g. E-GD_09-299) E GD 09-299
= EDILMATIC = Anchor channel type “GD” = Production Lot
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.10
IDENTIFYING MARKS – BOLTS [E-X] E
=Identifying mark of the manufacturer (Edilmatic)
X
=Steel grade
(e.g. E-8.8) E 8.8
= EDILMATIC = Steel grade
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.11
PROJECT DATA bch d
Legend
1 2 3 5
4
hch hef Ia
1
Channel Bolt
2
Hexagonal Nut
3
Washer
4
Fixture
5
Anchor Channel
6
Anchor (Pegs)
7
Concrete member
h
th
7
6
da dh
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.12
TESTED PERFORMANCES TENSION LOADS U
TYPE OF FAILURE
ELEMENTS
ANCHOR (pegs)
N
N
, ,
CONNECTION BETWEEN ANCHOR (pegs) AND CHANNEL
N
N
, ,
LOCAL FLEXURE OF CHANNEL LIPS
STEEL FAILURE
N
N
, ,
N γ
FAILURE
M
, ,
M γ
N
,
N
N
, ,
N
N
, ,
N
N
,
N
N
,
U
CONE FAILURE FAILURE U
SPLITTING FAILURE FAILURE
N γ
,
,
PULL-OUT
CONCRETE FAILURE
,
, ,
U
FAILURE
, ,
,
N
M
N γ
, ,
, ,
CHANNEL BOLT
FLEXURE OF CHANNEL
N γ
U
BLOW-OUT
N γ
,
N γ
N γ
N γ
,
,
,
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.13
SHEAR LOADS U
TYPE OF FAILURE
ELEMENTS
V
CHANNEL BOLT
ANCHOR (pegs)
STEEL FAILURE SHEAR LOAD WITHOUT REINFORCED BAR
CONNECTION BETWEEN ANCHOR (pegs) AND CHANNEL
LOCAL FLEXURE OF CHANNEL LIPS
V
V
,
V γ
V
V γ
,
V
V
, ,
V
V
, ,
V γ
V γ
SHEAR LOAD WITHOUT REINFORCED BAR
, , ,
,
FAILURE PRY-OUT
, ,
, ,
U
CONCRETE FAILURE
,
V
V
V γ
,
FAILURE U
EDGE
V
V
,
N
V γ
,
,
,
FAILURE U
CONCRETE FAILURE
STEEL FAILURE OF SUPPLEMENTARY REINFORCEMENT
SHEAR LOAD WITH REINFORCED BAR
N
,
N γ
, ,
FAILURE U
ANCHORAGE FAILURE OF SUPPLEMENTARY REINFORCEMENT
N
,
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.14
RESULTS AND DATA REFERENCE SIZES U
ANCHOR CHANNEL
GF
GI
GD
GE
GM
Effective embedment depth
h ef
[mm]
46.5
59,0
69.0
91.0
126.0
Minimum spacing
s min
[mm]
50.0
50.0
50.0
50.0
50.0
Maximum spacing
s max
[mm]
200.0
200.0
200.0
200.0
200.0
x
[mm]
50.0
50.0
50.0
50.0
50.0
l min
[mm]
150.0
150
150
150
150
c min,1
[mm]
60.0
60.0
100.0
100.0
100.0
c min,2
[mm]
40.0
40.0
80.0
80.0
100.0
h min
[mm]
100.0
100.0
150.0
150.0
200.0
R
R
R
End spacing Minimum channel length Minimum edge distance
R
R
R
Minimum thickness of the concrete member
R
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.15
INSTALATION TORQUES U
TYPE OF ANCHOR CHANNEL Type of Channel Bolts Installation Torque
T inst R
[Nm]
GF
GI
GD
M12
M12
M12
M14
15
20
30
40
GE
GM
M16
M16
M16
40
60
60
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.16
CHARACTERISTICS RESISTANCE AND PARTIAL SAFETY FACTORS CHARACTERISTICS RESISTANCE UNDER TENSION LOADS STEEL FAILURE U
TYPE OF ANCHOR CHANNEL
GF
GI
GD
GE
GM
11,3
38,0
38,0
57,3
53,1
31,5
47,8
Concrete Failure – Anchor (pegs) Characteristic Resistance
N Rk,s,a
[kN]
R
Ms 1)
Partial Safety Factor
R
2,0
RP
Steel Failure – Connection between Channel Bolt and Anchor Channel Characteristic Resistance
N Rk,s,c
[kN]
R
8,8
27,0
Ms,c 1)
Partial Safety Factor
R
19,2 1,8
RP
Steel Failure – Anchor Channel Lips Characteristic spacing of channel bolt for N Rk,s,l
s l,N
[mm]
56
76
81
104
104
Characteristic Resistance
N Rk,s,l
[kN]
8,8
27,0
19,2
31,5
47,8
938
1152
R
R
R
Ms,l 1)
Partial Safety Factor
R
RP
1,8
P
Steel Failure – Bending Moment of the Anchor Channel Characteristic Resistance Partial Safety Factor
M Rk,s,fl
[Nm]
R
ex
Ms,flex 1) R
RP
159
288
P
507 1,15
1) In the absence of national legislative requirements
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.17
CHARACTERISTICS RESISTANCE UNDER TENSION LOADS CONCRETE SIDE U
TYPE OF ANCHOR CHANNEL
GF
GI
GD
GE
GM
7,6
22,6
22,6
31,3
34,0
Concrete Failure - Pullout Characteristic Resistance of Cracked Concrete
Increasing Factor of N Rk,p
C12/15
N Rk,p
[kN]
R
C20/25
1,67
C25/30
2,00
C30/37
2,47
R
according to the cube resistance of the concrete
c
C35/45
[-]
3,00
C40/50
3,33
C45/55
3,67
≥C50/60
4,00
Factor of Uncracked Concrete
ucr,N
[-]
1,4
Partial Safety Factor
Mp = Mc 1)
[-]
1,5
R
R
R
R
RP
Concrete Failure – Concrete Cone Failure N0 Rk,c P
PR
Product factor
ch
[-]
0,82
0,85
0,87
0,90
0,95
Embedment depth
h ef
[mm]
46,5
59
69
91
126
Product factor cracked concrete
k cr,N
[-]
7,3
7,5
7,7
8,0
8,4
Product factor Uncracked concrete
k ucr,N
[-]
10,4
10,7
11,0
11,5
12,0
Characteristic edge distance
c cr,N
[mm]
115
140
159
195
238
Characteristic anchor spacing
s cr,N
[mm]
229
280
318
390
476
Partial Safety Factor
Mc 1)
R
R
R
R
R
R
R
R
1,5
RP
Splitting c cr,sp R
R
[-]
3,0hef
1) In the absence of national legislative requirements
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.18
CHARACTERISTICS RESISTANCE FOR SHEAR LOADS STEEL SIDE AND CONCRETE U
ANCHOR CHANNEL
GF
GI
GD
GE
GM
11,3
38,0
38,0
57,3
53,1
31,5
47,8
Steel Failure – Failure of Anchor (Peg) Characteristic Resistance
V Rk,s,a [kN]
Partial Safety Factor
Ms,a 1)
R
R
RP
[-]
1,67
Steel Failure – Connection between Channel Bolt and Anchor Channel Characteristic Resistance Partial Safety Factor
V Rk,s,c [kN] R
R
Ms, l R
1)
8,8
27,0
19,2
[-]
1,8
RP
Steel Failure – Localized Failure of Anchor Channel Lips due to flexure Characteristic spacing of Chennel Bolt for V Rk,s,I
[mm]
56
76
81
104
104
V Rk,s,I [kN]
8.8
27.0
19.2
31.5
47.8
2,0
2,0
s l,V R
R
Characteristic Resistance Partial Safety Factor
R
Ms, l 1)
[-]
Product factor
k8
[kN]
Partial Safety Factor
Mc
R
1.8
RP
Concrete Failure - Concrete Pry-out
R
1,0
1,0
2,0 1,5
R
Concrete Failure - Concrete Edge failure
Product Factor
Cracked Concrete
k cr,V
[-]
4,5
Uncracked Concrete
k ucr,V
[-]
6,3
R
R
Characteristic member Height
h cr,V [mm]
2 c1 +2h ch
Characteristic anchor spacing
s cr,V [mm]
4 c1 +2b ch
Partial Safety Factor
Mc
R
R
R
[-]
R
R
R
R
R
R
1,5
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.19
CHARACTERISTICS RESISTANCE UNDER TENSION AND SHEAR LOADS CHANNEL BOLTS CHANNEL BOLTS Characteristic Resistance for Tension Load Partial Safety Factor Characteristic Resistance for Shear Load Partial Safety Factor
N Rk,s,s
[kN]
Ms,s
[-]
R
R
V Rk,s,s
R
M14
M16
56,0
59,5
63,7
1.5 33.7
R
Ms,s
M12
[-]
46.0
62.8
1,25
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
Pag.20
DESIGN LOAD CHARACTERISTIC RESISTANCE AND DESIGN LOAD FOR TENSION AND SHEAR LOAD U
U
CHANNEL CODE TYPE [-] [-]
N Rk,s
V Rk,s
M,s
N Rd,s
V Rd,s
[kN]
[kN]
[-]
[kN]
[kN]
R
R
R
R
R
28/15
GF
8.8
8.8
4.9
4.9
38/18
GI
27.0
27.0
15.0
15.0
40/25
GD
19.2
19.2
10.8
10.8
52/30
GE
31.5
31.5
16.9
16.9
52/31
GM
47.8
47.8
26.7
26.7
1.8
THE VALUES IN THE TABLE ARE REFERRED TO AN APPROXIMATE DESIGN LOAD CONSIDERING THE MINIMUM CHARACTERISTC RESISTANCE OF STEEL AND CONCRETE
_______________________________________________________________________________ EDILMATIC SRL – Sede e stabilimento: Via Gonzaga, 11 46020 Pegognaga (MN) Italia Tel. +39-0376-558225 – fax +39-0376-558672 – E-mail:info@edilmatic.it – internet:www.edilmatic.it Capitale sociale € 46.800.00 i.v. - Cod. Fiscale e Partita Iva 00141890202
NEW ANCHOR CHANNEL WITH CE MARKING
ÂŽ
Evaluation Report Anchorage, support and lifting systems for prefabricated elements. Accessories, fasteners and metal small parts. EDILMATIC srl - Offices and Factory:
Via Gonzaga, 11 - 46020 Pegognaga (MN) Italia tel. +39-0376-558225 - fax +39-0376-558672 E-mail: info@edilmatic.it - internet: www.edilmatic.it
European Technical Approval ETA-16/0560 Pegognaga Juli 2016