Prospekt beton 2016 EN

YOUR ONE STOP SUPPLIER CURING RACKS, SOUND PROTECTION, CONCRETE CURING SYSTEMS

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the right solution

TRADITION + INNOVATION = COMPETENCE

★ Company Founded in 1900 ★ 4th Generation

Family Business

★ Leading Manufacturer of Curing Systems ★ Highest Integrity

★ Decades of Experience ★ Qualified Engineers ★ Highest Quality Standards ★ Wide Flexibility ★ Made in Germany ★ Long Standing Business Relationships

Built on Personal Contacts 2

With more than 1000 installations in over 50 countries, ROTHO is No. 1 worldwide.

The company‘s founder Robert Thomas started the business around 1900 and it is still a family business now in its fourth generation.

Now an integral part of the Siegerland metal working industry it began by manufacturing jigs and tools for the local industries in the area. The company then expanded into sheet metal storage products and transport equipment for a wide variety of applications.

Active in the concrete block industry for more than 40 years, the ROTHO trade mark stands for the highest techniques in concrete curing.

Working in close co-operation with the concrete block industry, ROTHO have established precise customer requirements and their anticipated future ideas and developed these concepts into reality.

ROTHO have excellent development and design teams constantly improving solutions for concrete curing technology.

Using our own production facilities in Germany, producing the highest quality of finished materials coupled with our own professional installation engineers, guarantees a smooth completion of projects both at home and abroad.

MADE IN GERMANY Since 1900

You will find on the following pages: CURING RACKS 4-5 VARIANTS + ADVANTAGES

6 BIG CHAMBER SINGLE-/DOUBLE 7 CHAMBERS

8 SURFACE PROTECTION

9 Aggregate Heating

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AIR CIRCULATION

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ProCure

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SOUND PROTECTION

13 Dust extraction

Pallets for 14 concrete products

15 ASSEMBLY

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different ALTERNATIVE systems

The basic system of pre-galvanized steel profiles.

Innovative cold forming technology guarantees highest precisison, loading capacity and stability. Clip-type connections and screwed connections allow a quick and safe assembly.

Special design for highest block quality.

Hot dip galvanized or stainless steel rack systems with integrated coverage and roller shutter doors. Suitable for vaporization, heating and exploitation of the hydration heat.

Big room system with wall and roof cladding.

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System advantages - which convince!

ROTHO support profile with „Clip-in“ technology • for a quick assembly, even by unskilled personnel • easy exchange for maintenance purposes • best profiled for extreme loads

Rail clip technology

Levelling system

• Material-protective, durable connection system

• Individual adjusting possibilities

• Long lasting and efficient

• Optimum levelling

Specialities - Special solutions are part of the ROTHO standard All variants also availabe with testable statics and for seismic areas Roller shutter door system • Well-aimed sealing technology for application in the concrete block industry • Solid execution • Special motive power engineering for utmost process security

Special solutions for seismic areas.

Pallet buffer and mould store.

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SYSTEM DESIGN BIG chamber

Big chamber concept • Uniform climate for all kinds of concrete products • Elevators and lowerators integrated into the chamber environment • Direct feeding into a constant climate • Optimal use of hydration heat

• Reduction in curing time • Suitable for vaporization-, heating- and air circulation systems • Low investment 6

SYSTEM DESIGN Single-/double chamber

Hot dip galvanized or stainless steel systems with complete coverage of the outside-, separation- and ceiling surfaces. Front sealing by individually matched roller shutter doors.

• Flexible product mix thanks to chamber system • Particularly high tightness of the chambers among each other • Suitable for vaporization-, heating- and air circulation systems 7

FOR EACH POSSIBLE APPLICATION THE RIGHT SURFACE PROTECTION

Stainless steel:

Coated steel:

• Covered, vaporized or heated installations for the upper temperature range

• Covered, vaporized or heated installations for the upper temperature range • Individual color selection

Hot dip galvanized:

Pre-galvanized:

• Covered, vaporized or heated installations for

• Uncovered installations in exisitng halls

the mean temparature range

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Aggregate Heating Expedite hydration

Aggregate and mixer temperatures are tracked in such a way that temperature in the curing chamber is kept constant, against variable set points under fluctuating ambient conditions.

• Improved product quality thanks to repeatable curing conditions • High early strengths • Can be retrofitted at any time • Power and fuel savings as the air and burner equipment is shut off automatically during breaks in production • Operation of the production line at constant conditions all year round

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air CIRCULATIon system: uniform climate WITH SYSTEM

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• Uniform distribution of humidity and temperature

• Integrated humidity control system

• Reduction of dripping water

• Low operating & maintenance expenses

• Reduction of curing time

• For single-, double- and big chambers

• Improved colour consistency

• Optional with humidity injection

• Possible retrofitting at any time

ProCure – Concrete Curing System Reach your goal faster ProCure meets all requirements in a quick, consistent and high-quality curing process. The heating and humidification system, according to the latest state-of-art technology ensures that each product receives the climate it needs for optimum product quality.

An integrated, highly effective air circulation system, made up of multiple circulation circuits, covers each product equally with the required amount of air. Using an intelligent process control system, temperature and humidity are precisely determined in the curing chamber. During the curing process these are constantly monitored and controlled for variances. They are then adapted as required by parameters set out by the control system. In addition an exhaust system limits the maximum moisture content within the chamber

ProCure circulation units

• Resistant concrete surfaces • More consistent and brighter colours • Lower primary and secondary efflorescence • Higher density concrete surfaces • The same curing climate 365 days a year • Lower production costs by reducing the cement content • High early strength • Energy efficiency >90% 11

SOUND PROTECTION RELIABLE, Fast, INDIVIDUAL

Machine coverage with connected control- and switch cabinet cabin for new installations and retrofitting.

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Sound protection tunnel for pallet feed and further transportation.

For different block heights with height-adjustable sliding element.

Door systems, windows and openings can be arranged individually.

For machine- and cabin coverage, the self-contained ROTHO system offers sufficient leeway for the realization of any tailor-made conception. The proven sandwich elements guarantee outstanding sound protection features

The ROTHO know-how stands for a trustworthy construction, economic production and assembly as well as an attratctive optical finish.

Dust extraction system for concrete block machines, production board brushes and aging machines

Filter system with automatic dust cleaning devise

• Efficient dust extraction at origin place

• Reduced power consumption due to pressure controlled ventilators

• Compact and solid version with changeable filter unit

• Reduced machine wear out • Improved working conditions for all employees

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Pallets for concrete products Custom made, precise, durable

Pallets for special products

Stackable pallets for terrace products

Pallets for concrete sleepers • Custom made design for optimal use • High precision manufacturing process • Solid version for robust production • Long lasting due to galvanized surfaces

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ASSEMBLY

The ROTHO assembly team offers security for a professional and smooth operation on the construction site.

The reliability is proven on a daily basis world-wide.

You can chose between: ROTHO supervisory assembly:

An especially skilled chief erector will be at your disposal during the complete construction and assembly period.

ROTHO complete assembly:

The overall „carefree“ package for your construction site. We build your curing installation on turnkey basis.

Assembly by customer with ROTHO assembly acceptance report:

After a short training, you build your curing installation with your own personnel. We will be at your disposal again for acceptance report and dimensional inspection at the end of the assembly.

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ROBERT THOMAS – ,,MADE IN GERMANY“ QUALITY FOR MORE THAN 100 YEARS

Development and administration ROTHO, Neunkirchen

Main administration / Production ROTHO, Neunkirchen

Development and production THOMAS, Neunkirchen

Dispatch department and after-sales centre THOMAS, Burbach-Wahlbach

Dortmund

A2

Düsseldorf

Dortmund A45

Köln

A4 A3

A33

A9

A7

A45

Siegen

Leipzig

A44

Siegen

Wilnsdorf A4

A5

Neunkirchen

Betzdorf

A45

Frankfurt A6

A5 A81

Neunkirchen

Dillenburg Haiger/ Burbach Frankfurt

®

the right solution Robert Thomas Metall- und Elektrowerke GmbH & Co. KG · Postfach 1820 · 57279 Neunkirchen/Germany Hellerstr. 6 · 57290 Neunkirchen/Germany · phone +49(0)2735/788-543 · fax +49(0)2735/788-559 Internet: www.rotho.de · e-mail: info@rotho.de