ABC Magazine 116 June 2013 by Casa Editrice la fiaccola srl

Casa Editrice la

fiaccola srl

ISSUE 116 - 34th Year June 2013

ABC

magazine

Agriculture Building Construction Machinery&Equipment Components&Spare Parts Road Construction Agriculture&Machinery

www.abcmagazine.eu

.IT DESIGN

A LINEAR DRAINAGE SYSTEM WITH HIGH HYDRAULIC PERFORMANCES FOR EXTENDED AREAS

The new system of linear drainage FUNNEL assures a quick and safe rainwater collection, that falls down on big surfaces such as motorways and airports.

It is equipped with ductile iron cones and related upper gratings made of the same material, that are installed to an inferior gatherer in corrugated pipe.

The very high hydraulic performances are assured by two cones ø110 for linear TL[LY Ä_LK PU H KYHPULY VM JOHUNLHISL KPHTL[LY from ø 250 to ø 1200. The amount of water is NH[OLYLK KPYLJ[S` PU [OL ÄUHS YLJLW[VY body or in other main pipes, through a well system. PATENTED SYSTEM

EC 289

PASSION FOR DRAINAGE MufleSystem s.r.l via dell’Industria 7 - 62017 - Porto Recanati (MC) - Italy 7O -H_ ^^^ T\ÅL JVT

Hydraulic Integrated Circuits

Compact Directional Valves

Compact Power Modules Solutions

Cartridge Valves

Motion Control Valves

"EPQU B XJOOJOH TUSBUFHZ POMZ POF TVQQMJFS GPS BMM PG ZPVS NPCJMF BQQMJDBUJPOT

8JUI FYDFMMFOU QSPEVDU MJOFT Bosch Rexroth IBT BMM PG UIF TPMVUJPOT GPS ZPV BU IBOE

Compact Hydraulics 'JWF QSPEVDU MJOFT BOE B XJEF SBOHF PG TPMVUJPOT UP SFTQPOE UP BOZ TQFDJm D DPNQBDU IZESBVMJDT OFFE #PTDI 3FYSPUI 0JM $POUSPM JT TZOPOZN GPS RVBMJUZ JO NPCJMF BOE JOEVTUSJBM BQQMJDBUJPOT XPSMEXJEF 'SPN FBSUI NPWJOH UP MJGUJOH GSPN SFDZDMJOH UP BHSJDVMUVSF XF FYQMPSFE BMM PG UIF BQQMJDBUJPOT m FMET BOE UIFSF JT OP NBDIJOF XF IBWFO U BQQMJFE PVS UFDIOPMPHZ BEWBODFE QSPEVDUT PO "OE FWFO JG XIBU BSF ZPV TFBSDIJOH GPS EPFTO U FYJTU ZFU ZPV MM OFWFS IFBS B AOP GSPN VT PVS TUSFOHUI SFMJFT JO DSFBUJOH DVTUPNJ[FE TPMVUJPOT GPS FBDI DVTUPNFS #PTDI 3FYSPUI The Drive & Control Company.

Bosch Rexroth Oil Control S.p.A. TBMFT!PJMDPOUSPM DPN t 5FM t 'BY www.oilcontrol.com

EC 430

ISSUE 116 - 34th Year June 2013

Contents

On the cover New thicker Ruukki Raex steels can be used for example to manufacture parts for heavy plant and equipment designed for excavation, loading, transporting and crushing ore in mines. Picture: Ruukki Metals Oy©

Machinery&Equipment

Components&Spare Parts

Road Construction

Agriculture&Machinery

Publisher Mauro Nartelli Chief Editor Matthieu Colombo Editorial Supervision Edvige Viazzoli Editorial Secretary Ornella Oldani segreteria@fiaccola.it Contributors to this edition Fabrizio Apostolo, Mauro Armelloni, Antonio Fargas, Cristian Furini, Daniela Stasi

Administration Department Cristina Scicchitano amministrazione@fiaccola.it Subscriptions Department Mariana Serci abbonamenti@fiaccola.it Production Secretary Laura Croci, Carmen Napoli marketing@fiaccola.it Marketing and Advertising Export sales manager Sabrina Levada slevada@fiaccola.it Commercial Department Giorgio Casotto Ph ++390425/34045 Fax ++390425/418955 ottoadv@tin.it - for Friuli Venezia Giulia, Trentino Alto Adige, Veneto, Emilia Romagna

Paging Studio Grafico Page

Year 34 - n.116/June 2013 LO/CONV/059/2010

Selling Prices Annual subscription Italy Abroad One copy Italy One copy abroad

Iscrizione al registro Nazionale Stampa N. 01740/Volume 18/Foglio 313 del 21/11/1985 - Reg. Tribunale di Milano N. 429 - 2/12/78 Roc 6274

Euro 50,00 Euro 100,00 Euro 15,00 Euro 30,00

Casa Editrice

la fiaccola srl I 20123 Milan Via Conca del Naviglio 37 Ph. +390289421350 Fax +390289421484 E-mail abcmagazine@fiaccola.it www.fiaccola.com www.abcmagazine.eu

Tipografia Tep Srl, Strada di Cortemaggiore 50 - 29100 Piacenza ISSN 0393-8069

Questo periodico è associato all’Unione stampa periodica italiana: numero di iscrizione 14778

EC 032

SCREENING BUCKET

The new Cangini screening bucket was born from all the experiences collected and the researches of our engineers. The worldwide sold screening buckets allowed us to develope this new extremely versatile product. With FAST patented system it is possible to replace the shafts quickly and modify the size of the screened material. Available with frontal attach and for escavator.

www.canginibenne.com

The latest news from the industry main protagonists

Machinery Equipment

EC 409

www.manitou-group.com

THREE NEW MID-HEIGHT MODELS Mid-height construction range totally renewed. Manitou group presented at Bauma three new models: MT 835, MT 1135 and MT 1335. The range is simplified to make it clearer and the three models have identical design (chassis, boom, engine, transmission, hydraulics,…). All in compliance with the new European standards. In accordance with its engine-manufacturer strategy that combines engine performance and use, Manitou has chosen a Perkins engine type IIIB / Interim Tier 4 stage for the three models due to a requirement for compact design and performance in the mid-height telescopic trucks segment (enhanced power with higher-performance engine torque: 420 Nm at 1,400 rpm). The machines adapt themselves to all ground configurations, up to 10° of correction (anti-leaning device, as standard for the MT 1135 and the MT 1335).

EC 412

www.manitowoc.com

4 www.abcmagazine.eu

THE LATEST DESIGN DEVELOPMENT The Potain MDT 248 is the largest from the city range of the company’s topless tower cranes and will be erected on a 60 m mast. The MDT 248, which was on the Manitowoc booth at Bauma, offers two options for rigging its top section. The cabin, tower heads and hoist can be lifted as a single element by a larger mobile crane for less assembly in the air and faster erection. For owners using a lower-capacity mobile crane, the cabin and tower head can be lifted as a single component (a 1.6 m section weighing 7,880 kg) and the hoist winch can be lifted separately. Centering pins make it easy for riggers to connect sections while assembling the jib on the ground. Riggers will also appreciate the step bar on each section when rigging the jib in the air. The counterjib on the MDT 248 can fold for transport. The crane’s upper works, including the counterjib, a 65 m jib and the 50 LVF hoist winch, travels on four trucks. The Potain MDT 248 is available with a 10 t or 12 t maximum capacity with a 37 kW or 56 kW winch. Both versions have a maximum jib of 65 m and feature the Ultra View cab. The crane can be used with 1.6 m or 2 m wide mast sections. EC 068

www.conexpoconagg.com

THE BIGGEST SHOW The next Conexpo-Con/Agg will be held on March 4-8, 2014 at Convention Center in Las Vegas (USA). For the construction and construction materials industries, it is the global gathering place in North America every three years. Conexpo-Con/Agg announced a new Demolition & Recycling Exhibit pavilion that will showcase products specific to C&D recyclers and demolition contractors. The Construction & Demolition Recycling Association (CDRA) is pavilion sponsor. Also new, the Platinum Lot exhibit area, combined with a reconfigured show footprint and better defined product concentration areas, will make it easier for attendees and exhibitors to connect with the people and companies they want to see. Conexpo-Con/Agg 2014 will also feature a new “exhibit suites” optioned as an additional opportunity for targeted attendeeexhibitor interaction. –

[4]

–

Machinery&Equipment EC 032

www.canginibenne.com

LANDSCAPE CARE

At Bauma CanginiBenne exhibited the new shearing head TC Series, for the landscape maintenance. The whole range of the new shearing heads, both the one for the front and for the excavator, is characterized by a new double monocoque frame, blocked bearings for support rollers and an adjustable and removable front guard. CanginiBenne exhibited also a new sweeper for street maintenance: it is equipped with pivoting support wheels while the floating roller fits the ground thereby ensuring that the road surface is cleaned. The sweeper is equipped with a serial floating system and can be applied on pallet forks, articulated loaders, backhoe loaders and telescopic loaders. EC 549

www.brokk.com

THE SMALL GIANT

5 www.abcmagazine.eu

The new Brokk 60 is the smallest remote-controlled demolition machine in the Brokk range. With about 25% more power than its predecessor, a new control system and an even more robust construction, the Brokk 60 combines greater capacity and speed for outsized performance in the most challenging of confined spaces. The sharp increase in power is made possible by a new state-of-the-art 22 l/min flow hydraulic system, while the new control system gives the operator increased reliability, smoother machine movements and continuous indications of temperature and pressure. Despite the increased power, the Brokk 60 still only weighs 500 kilos and is actually 70 mm lower than the Brokk 50 that will replace.

EC 206

www.sandvik.com

LONG LIFE, LOW COSTS The latest member of the Sandvik Construction’s extensive range of rock tools is the RH460 series of down-the-hole hammers, which have been developed to provide drilling customers with the enhanced levels of penetration rates, longer service life and lower operating costs. Possessing key features that optimize the impact-energy transmission into the rock, utilizing very few parts, they are designed to be reliable, easy to service, and fast. The Sandvik RH460 utilizes an enhanced air cycle which leads to a reduction in fuel consumption. Furthermore, power levels improve productivity through better lubrication capabilities and increased resistance against galling; all combined with –

[5]

developments in the piston bearing design. Put quite simply; piston and hammer life are increased. 8

–

The The latest latest news news from from the the industry industry main main protagonists protagonists EC 054

www.indeco.it

TAILOR-MADE SYSTEM Produced and marketed a few years ago by Indeco North America and Indeco Australia, the Indeco IBS pedestal boom secondary breaking system looks destined to make a strong impact on many other markets, having already proven to save time and money in many quarry and mine. Mounted over the mouth of a primary crusher, it is used to reduce bridged and oversized material which slows down crushing operations: by doing so, plant down times can be safely eliminated. The experience which Indeco has built up on the Australian and pan-American markets has enabled the company to develop a range of pedestal mounted breaker systems with outstanding reliability, ruggedness, productivity and profitability.

Indeco pedestal boom systems are tailormade, designed according to the individual requirements and specifications set out by the customer.

EC 028

www.socage.it

www.trevibenne.it

ANOTHER RECORD

MULTIPLYING THE POWER

After being one of the pioneers in the industry and having mounted one of the first 24 meters double articulated platforms on 3.5T truck, Socage tried again to beat any record with the 28 meters. To celebrate the new project, Socage has created a new name that will be introduced for the future models: Forste 28D. The name comes from the new range restyling inspired by the charity Association for Children “Forste”; the number indicates the working height and the letter stands for the type of boom, which in this case is 28 meters double articulated. The previous 28 meters model, DA328, is mounted on 5,6 ton truck that is able to reach 28 meters height, 16 meters working outreach with 225 Kg SWL. From the combination between the experience and a new software, Socage has created the Forste 28D, the first 28 m double articulated platform mounted on 3,5T Chassis which allows anybody with a driving license to hire it: the SWL is 300 kg, the maximum outreach is 14 m and it has electro-hydraulic controls. This platform is ideal for the city centre since it is extremely compact (6,690 mm travelling length and 2,100 mm width with front and rear H frame outriggers) and allows the operator to optimize the stabilization area.

Premium Line is a new range of demolition equipment developed by Trevi Benne, with the power multiplier device Impact Booster. It’s the result of months invested in research and development, bench test, hundreds of hours of testing on site. Impact Booster is an integrated hydraulic device that allows you to multiply the power (i.e. the hydraulic pressure provided by the excavator). Demolishing the material, if the pressure of the excavator is no longer enough to crack the material, automatically the Impact Booster comes into play boosting the pressure of the operating machine (pre-set at 250 bar) up to a cylinder peak pressure of 750 bar. Premium Line includes the primary crusher HC 23P and the multi kit pulverizer MK 23P.

–

[6]

6 www.abcmagazine.eu

EC 364

–

Machinery&Equipment EC 563

EC 564

www.keestrack.com www.allu.net

loaders. The core of the new units is the brand new top screen design that ensures excellent capacity even with wet materials. The top screen combs are cleaned efficiently with screening blades that spin between the combs so that the construction is clogfree.

beam, the Destroyer 1011 weights still under 30 t. Visitors were amazed about the exceptional access to all components of the machine and about the drive system of the Rotor which has been developed by Keestrack. The Destroyer 1313 Eco-Drive is a further developed version of the proven Destroyer 1312 and will be available in 3 different drive concepts: fully electric, all drives electric with rotor drive directly by the diesel engine or all drives and rotor drive directly by the diesel engine.

7 www.abcmagazine.eu

Smaller than its “siblings”, but still screened gravel with excellent capacity. The new Allu DL series screening buckets are suitable for 4-12 t excavators and 2-8 t

New innovations in track mobile crushing and screening. At the latest Bauma, Keestrack showcased the new Novum Eco Drive+, track mobile screen in the range under 30 t with Diesel Electric drive. Keestrack drives all components fully electric to get the best energy efficiency. The Novum Eco Drive can, like all Keestrack Eco Drive equipment, be powered by its own generator and diesel engine, as well as by an external energy source like the mains. The crowd pullers at the Keestrack booth were the 2 new Impact Crushers: the Destroyer 1011 in range under 30 t and the big brother the Destroyer 1313 Eco Drive. In the full-option version with pre-screen, dirt conveyor, magnet, after screen, oversize return conveyor and a third milling

ECO NOVELTIES

NEW TOP SCREEN DESIGN

EC 398

THE EVOLUTION OF THE SCREED Traditional and self levelling screeds · Lightened substrates The Overmat MSA is an Automatic Self propelled Mixer with a new concept and completely independent. - No more waste, thanks to the electronic control and the weighing system. - Controlled and certiﬁed mixing, according to the law, directly on site. - Transport, power and mixing in a single machine: more speed and productivity. - Leave the site cleaned: more attention and respect for the environment.

ORMET S.p.A. Via Campardone, 7 - 31014 Colle Umberto (TV) - Italia Tel +39 0438 434443 - Fax +39 0438 430115 info@ormet.it - www.ormet.it

The latest news from the industry main protagonists EC 496

www.palfinger.com

FOR PRACTICAL CONDITIONS “With a working height of 90 m, even with a basket load of 700 kg, we have no competitors that we can look up to”, says Stephan Kulawik, Managing Director of Palfinger Platforms, who is pleased about the new truck access platform P900Top Class. However, the lateral range of 32.3 m with a basket load of 530 kg (or with a heavy basket load of 700 kg as an option) is an absolute peak value. Up to 22.5 m, it is possible to telescope below the set-up coordinate 0. The basis for these peak values is formed by a Scania 5-axle truck. The total weight is given as well below 48 t. This facilitates an incredibly high loading weight potential. Nevertheless, the heavyweight has been optimised for practical conditions and can be securely stabilised in areas where there is very little space (stabiliser distance L 7,255, W 7,200). Thanks to a 5th axle, which acts as a lift axle and is automatically lifted during stabilisation, the P900Top Class requires a much smaller jack lift on the incline. To facilitate global use and the resulting differences in licensing in different countries, a foldable underride guard is integrated into the vehicle body. EC 093

www.simex.it

HIGHER PRODUCTIVITY 8 www.abcmagazine.eu

Simex used Bauma 2013 as a platform to introduce their new screening bucket, the VSE 40, an ideal complement to the range of CBE crusher buckets. Thanks to the innovative solutions studied and patented by Simex, the VSE 40 can adjust the distance of the drums hydraulically, allowing the operator to constantly vary the output size, with bucket empty, from 0-15 to 0-45 without interrupting screening operations. To further improve productivity, the attachment is fitted with rhomboidal-shaped elements, which by rotating at different tangential velocities, create a movement of material that enables larger volumes to be screened, with the end result of having a higher productivity. The new VSE 40 is shaped as a normal bucket, so loading operations are made easier since the screening bucket does not require the operator to perform boom movements or work cycles any different from those carried out normally.

EC 240

www.wackerneuson.com

ALTERNATIVE DRIVE For the first time ever, Wacker Neuson presented an alternative drive for compact machines at Bauma: the smallest excavator 803 with dual power. As an alternative to the diesel engine, an external electro-hydraulic drive can be connected to the excavator via “Plug & Play”. The full power of the 803 is not only maintained with the emission-free operation, but the 803 is the first excavator in this weight class that can also be used without restrictions for demanding demolition work in an ambient temperature of up to 45°C thanks to the cooling capacity of the unit. The hydraulic power unit (HPU) can also be used with other excavator models by Wacker Neuson. The charge weight, the stability and dimensions do not change due to the dual power option. –

[8]

–

Machinery&Equipment EC 565

EC 566

www.finlayhydrascreens.com www.kimera.net

The K55 model is one of the novelties presented at Bauma by Kimera, Italian manufacturer of mobile concrete batching plants. The K55 is capable of an hourly production rate of 55 m3 and of a nominal capacity, fully loaded, of 9 m3 of concrete. It is available with single or double hopper for 2 separate inert materials (sand and gravel); in this second version is equipped with a manual system for the choice of the grain size curve to be used. It can be equipped also with one or two kits for liquid admixtures, each consisting of a 30 liter tank and a peristaltic pump with a maximum flow of 2.4 l/min, which are also controlled by the central electronic system.

The new Terex Finlay 684 is a compact easily transportable machine that offers operators rapid set up and tear down times. The new screenbox on the Terex Finlay 684 features two full size 4.3m x 1.7m inclined decks providing efficient screening and high capacity. The screenbox features quick wedge tensioning, access holes and bottom deck hydraulic tensioning system to reduce time required for mesh changes. All three discharge conveyors hydraulically fold for transport providing the operator with rapid set up and tear down times. A high performance 1,050mm variable speed belt feeder, with hydraulic gearbox drive, is fitted to the machine as standard and has proven performance and versatility in demanding and varied working environments. The hopper has a 8 m³ capacity as standard and can be fitted with a 14ft tipping grid or 12ft vibrating grid. EC 567

www.kaeser.com

NOW IS THE FUTURE With a free air delivery of up to 34 m³/min, the Mobilair M 350 is the new powerhouse in Kaeser Kompressoren’s comprehensive portable compressor range. Equipped with an ultramodern Mercedes-Benz diesel engine renowned for its low carbon particulate production and exhaust emission system featuring an SCR catalytic converter, the M 350 already complies with the COM 3B EU exhaust

gas emission standard. The powerful combination of an economical engine and an efficient Kaeser rotary screw airend with proven Sigma Profile rotors provides impressive compressed air delivery with minimal emissions and fuel consumption. Additional innovations help boost savings even further. A viscous fan clutch controlled via Kaeser's Sigma Control Mobile, for example, cuts fuel consumption by up to five percent. EC 568

www.clarkmheu.com

THE SOCIAL FORKLIFT Clark has now joined the circle of companies that are already using the world’s largest social network with more than one billion users for their business purposes. The official Clark Facebook page has already been launched in February of this year, as part of the global social media initiative of all Clark corporations. On the new company page –

4 5

followers will not only be provided with general information about the company, but also with an historical background and with the latest news from the material handling business. Rolf Eiten, Director Sales & Marketing at Clark Europe: “We consciously made this step to keep all guests and followers permanently updated about the Clark world. It’s all about customer proximity, maintaining customer contact and addressing new target groups”.

6 7 8 [9] 10 11 12 13 14 15 –

9 www.abcmagazine.eu

HIGHLY ADAPTABLE MACHINE

A NEW CONCRETE IDEA

The The latest latest news news from from the the industry industry main main protagonists protagonists www.vdma.org/construction

REPRESENTATIVE OFFICE IN BRAZIL From April on, the VDMA will have a representative office in Sao Paulo (Brazil). Thereby the association will be represented in all of the so called BRIC-States with its own offices. Brazil has become very important for the German engineering sector during the past few years. More than one fourth of the German exports are machines and plants. Especially materials handling technology, power transmission engineering as well as food processing machinery and packaging machinery are in great demand. After the USA, Germany is the most important machine supplier for this Latin-American country. The new “Director executive do VDMA Brasil”, Thomas Junqeira Ayres Ulbrich, has German and Brazilian roots. “The desire for a second country led me back to Brazil, together with the VDMA. I am looking forward to being able to support all of the German-Brazilian mechanical engineering companies and I will be glad to be at your disposal in the centre of Sao Paulo and sometimes in Frankfurt as well”, said Thomas J.A. UIbrich. EC 450

www.comansa.com

GOLDEN CRANE IN MOSCOW 10 www.abcmagazine.eu

In early June, the Spanish tower crane manufacturer Linden Comansa temporarily left aside its characteristic blue corporate color. In Moscow’s CTT tradeshow, Linden Comansa exhibited a golden 16LC185 tower crane, which was not only noted for its extravagant color, but for its advantages and innovations. Included in the LC1600 Series, the 16LC185 brings together Linden Comansa’s main advantages: it has Flat-Top design without pendant lines, it is easy to transport thanks to its paneled tower sections and its compact design, and it is quickly and easily erected due to its lightweight components and its assembly system with pins. Also this crane features the EffiPlus high speed hoist mechanisms, the PowerLift system, which improves the load diagram by 10% at reduced speeds, and includes frequency variation in the slewing movement, which decreases potential maintenance problems.The exhibited crane in Moscow (sold to a local construction company) was the medium version of 16LC185, with maximum load capacity of 10 tons, although this same crane is available in versions of 8 and 12 tons. EC 569

www.geda.de

WORK AT DIZZY HEIGHTS The Hongrin Dam is located at a height of 1,255 metres near Col des Mosses in the Alps around Lake Geneva. The water in its huge basin is held for electricity generation. The two bottom outlet valves which are located 22 metres above the foot of the Hongrin Dam wall now have to be replaced due to their age before further repair works can be undertaken. The sticking point is that since there is no road leading to the foot of the dam

–

[10]

wall, access is only possible from above from the dam crest. The scaffolding company Roth Echafaudages SA had the task of building a 180 m² working platform at the level of the bottom outlet valves. The Geda 1500 Z/ZP transport platform has also been in use here since October 2011. It is used as the connection between the dam crest and the working platform built under the bottom outlet valves. The Geda 1500 Z/ZP has two separate control systems and can be used both as a pure material lift and also as a transport platform for people and materials.

–

ABC

magazine

Agriculture Building Construction

b e W

www.abcmagazine.eu Casa Editrice la fiaccola srl Via Conca del Naviglio, 37 - 20123 Milano - Tel. +39 02 89421350 - e mail: marketing@fiaccola.it - www.fiaccola.com

The latest news from the industry main protagonists EC 313

www.cat.com

THE FIRST HYBRID CAT 336E During bauma Munich 2013 last week, Doug Oberhelman, Chairman & CEO of Caterpillar thanked Sten Antonsen, the first customer to place an order for the 336E H hydraulic hybrid excavator in the world, for his business, and presented him with a scale model of this new machine. The order was placed October 2012, just two days after the press release announcing this new product introduction was issued and at a time when pricing was not yet available. When Mr. Antonsen placed his first order he said to Per Gunnar Hanssen, at Pon Equipment, the Cat dealer for Norway: “I shall have such machine. Low fuel consumption is important and my company strives to be environmentally aware. Let’s make a deal.” Mr. Antonsen placed a second order for another 336E H unit in January 2013. EC 079

www.effer.com

ATLAS ADDS EFFER TO ITS CRANE RANGE 12 www.abcmagazine.eu

Crane Dealers in the Atlas Network will have the opportunity to add Effer Cranes to their list of product offerings. Effer and Atlas started their cooperation for the UK market with the distribution of Effer cranes in 2012. The immediate success of the cooperation makes it possible to expand it to a global scale. Effer cranes will be sold, serviced and supported by Atlas dealers in different countries and particularly in Germany and Middle East. At Bauma 2013 Atlas will present a new Atlas AK 955, built by Effer with Atlas colors and brand. Atlas’ owner Fil Filipov: “This new partnership with Effer represents a natural and logical move for Atlas. By complementing the existing Atlas crane range mainly focused on the building sector.”

EC 413

EC 460

www.ruthmann.de www.haulotte.com

FOUR NEW MODELS In August 2013, Ruthmann will be adding a fourth model to its popular Height performance series. The new Steiger ® T 380 – a truck-mounted platform with a 38 m working height – will be making its debut at that time. There is a huge demand for the models in the Height performance series. Models in this new line of heavy machinery feature modular assembly design. A new boom concept not only provides great advantages at the job site, but also offers other customer benefits. Many parts on the new Steiger ® T 380 will therefore resemble those found on the T 460 and T 540. By using the modular system, Ruthmann is able to lower costs while greatly increasing production and efficiency. Ruthmann also announced that it is developing a modified version of the new Steiger ® T 720. The brand new Steiger ® T 630 is scheduled to arrive on the scene in the fall of 2013. –

[12]

H STRATEGIES The specialist of people and material lifting equipment Haulotte, opens new subsidiary in India. Despite the current economical turmoil, Haulotte Group continues to follow its key strategies to sell and deliver its products & services worldwide. “The attention "Proximity to the customer" strategy is the goal that we set for ourselves and each of us is working every day to achieve this goal. To continue on the path of growth, our main challenges in 2013 are mainly focused on the success of our business strategy. There are many opportunities and continue our expansion strategy in emerging countries, which have a strong potential, particularly in India.” 13

–

EC 16

www.smopyc.es

SMOPYC 2014, A WINNING SHOW

From the 1st to the 5th of April 2014 Smopyc will become the industry’s professional showcase, contributing to its development and growth. This 16th International Show of Public Works, Construction and Mining Machinery, staged at Zaragoza Exhibition Centre, will be a top-ranking event, which all of the industry’s stakeholders will attend. Held in April 2011, the last Smopyc show was a turning point for the market which saw how, within an unfavourable international economic context, this show acted as an incentive for the worldwide industry, thanks to the excellent response of professionals who enjoyed a cutting-edge show, that offered guaranteed success.

NEW

M-70W

WHEELED EXCAVATOR - 7 ton category - 47.5 kW TURBO Diesel engine - 3 different steering selection - articulated boom (optional)

EC 367

www.metso.com

S.p.A.

FOR WORKER SAFETY The new Metso Megaliner™ shell liner keeps downtime in large mills to a minimum, utilizing an innovative design that offers speedy replacement. It also improves worker safety during maintenance, as the liners are bolted into position from the outside of the mill. Metso Megaliner™ uses larger than average liners, yet these can still be placed with the same 6- to 8-axis liner handlers used with many large AG mills. Using larger liners means mills require fewer of them and Megaliner™ also has fewer attachment points compared with conventional liners, speeding up installation even further.

THE MOST COMPLETE RANGE OF EARTH MOVING MACHINES FOR EFFICIENCY AND SAVINGS IN A BUILDING SITE PERFORMANCES - COMFORT - RELIABILITY

www.cece.eu

RUSSIA: AN INCREASING MARKET “Compared to other markets in Europe, Russia is doing fairly well for the European construction equipment industry”, says Ralf Wezel, General Secretary of CECE, the European Construction Equipment Association. One out of three tower cranes produced and sold in Europe are currently going to Russia. Governmental and private projects in the oil and gas industry and in the infrastructure and housing sectors stimulate demand. Building hoists, truck mixers, concrete batching plants, mixing systems and concrete pumps are currently also most sought after.

–

[13]

–

Via Arceviese, 44 - 60010 Casine di Ostra (An) - Italy tel+39 071688771 - fax+39 071688586 www.messersi.it - export@messersi.it

The The latest latest news news from from the the industry industry main main protagonists protagonists EC 458

www.scheuerle.com

cise positioning of heavy loads. The individual modular transporters can be coupled as desired, mechanically or in an open compound within an area of 1,000 m x 1,000 m. The Scheuerle control technology ensures synchronous steering of all transporter units integrated in the compound.

12,000-TONNE PLATFORM Scheuerle Self Propelled Modular Transporters (SPMTs) set standards worldwide. The southern German companies vehicles are continually involved in outstanding transports, made possible by outstanding people operating premium equipment. Mammoet Europe, one of the TII Group´s biggest customers, has transported more than ten loads of 10,000 tonnes in the first half of 2013. Here, 432 axles, each with a load of up to 48 tonnes, were employed. Operating with Scheuerle modular transporters in combination with electronic control technology developed by Scheuerle allows absolutely pre-

EC 069

www.mbcrusher.com

SATISFACTION IN QATARI DESERT 14 www.abcmagazine.eu

We are right in the middle of the Qatari desert, just a few kilometres from Doha: here, a good six MB crusher buckets and two screening buckets, used by the company Al-Princess Construction & Quarry - an MB S.p.A. dealer for the last five years -, work 20 hours a day to crush and screen over 300,000 m3 of material. “The General Manager of Al-Princess Construction & Quarry, aware of the need for active contractors in Qatar, a market where competitiveness and efficiency are the keys to success, immediately showed great interest in the MB products - confirms MB Area Manager Ilaria D’Ambrosio. From this, a solid, winning partnership was created that to this day continues to give great satisfaction to both parties.” “The purchase of the MB crusher bucket represented a new phase in our company, radically changing our work method and therefore giving us great advantages both in financial as well as environmental terms.” In fact, as well as selling on MB products in the role of distributor, AQC also uses MB crusher and screening buckets on its many sites. EC 040

www.ctelift.com

FOR AUSTRALIAN STARS Sydney's Premier Entertainment Destination, The Star takes delivery of a Traccess 170E from Platform Sales, Australian dealer of CTE, http://www.platformsales.com.au. The Star consists of two hotels, penthouses, serviced apartments, over 20 restaurants, bars and cafe's as well as a luxury 16 rooms day spa. The new rooftop events and entertainment centre is designed to host acts from around the world making the most of the stunning views of the harbour and city. The Traccess 170E was chosen because of its Lithium power source. The platform has to be driven through hundreds of narrow corridors in the indoor spaces and trailing a power source or using a petrol driven engine was not an option. The 17 m working height is also perfect for reaching the ceilings in the new Events Centre which is capable of holding 4000 people. Traccess 170E reaches 17 m of working height with an outreach of 7,5 m and a loading capacity of 200 kg throughout the entire working area. Traccess 170E is the most compact of its category and can cross the doors. –

[14]

–

Machinery&Equipment EC 255

EC 429

www.platformbasket.com

AN UNIQUE PERFORMER The new spider 33.15 (33 m of working height) from Platform Basket. This new model allows the company to sector of medium high tracked lifts, with a product of excellent quality and with absolute performaces in comparison to other products that have been created until today. This Platform Basket is a tracked super compact 33 m height self propelled, with double articulation, equipped by a lateral outreach of 15 m and a basket carrying capacity of 230 kg. The design of a double telescopic articulated boom enables a use like a lifter by placing the lower boom in vertikal position and telescoping in & out. The adopted 3 cylinder diesel Kubota engine gives a sufficient power to the system to allow a max speed up to 3 km/h and keeping the noise level and pollution in compliance with the strictest standards. Reliability, easy to maintain and worldwide well known are the peculiarities of the adopted engine.

www.jcb.com

Hundreds of JCB employees today joined in the celebrations to mark the production of the company’s one millionth machine – enough diggers to stretch from the UK to Australia. The landmark is being pointed out in vivid style with the whole of the glass frontage of the World HQ at Rocester, Staffordshire, UK, being encased in a graphic wrap marking the achievement.

EC 545

EC 311

www.peri.de

www.idrobasegroup.com

DUST SUPPRESSION

ITALIAN GRAIN SILO

Fog Maker is the new product launched into the market by Idrotech, the brand of Idrobase Group specialized in the manufacturing of fogging systems. This new equipment is mainly used to reduce dust; it uses an industrial (nebulising) atomizing system that shoots billions of small droplets into the air up to 60 metres with a rotation field of 340° through misting nozzles, situated in a ring on the exit of a powerful fan. Fog Maker is available in the market in different versions: “Elefante” and “Giraffa”. The first one, characterised by a short column, is more powerful, while the second one is more versatile and equipped with a hydraulic column, that makes it similar to a giraffe stretching out its pantographlike neck which can lift the fan up to a height of 5,2 metres. Both models come complete with a fogging module, inlet water filter, and a control panel. –

Using a Peri climbing formwork solution precisely tailored to meet the project requirements and reduced material requirements, nine silos grew steadily upwards in regular 2week cycles. Ready-to-use elements supplied directly from the Peri formwork assembly hall ensured dimensional stability. Rising 52 m high into the sky, the recently completed nine grain silos have significantly expanded the storage capacity for the Molino Agugiaro & Figna Collecchio company which is based near Parma. The circular silos, with a 7 m inside diameter and 25 cm wall thickness respectively, are connected to each other and are positioned on a 5.45 m thick reinforced concrete foundation. 1,350 tons of wheat can be stored in the silos; a neighbouring building constructed at the same time houses the new cleaning and grinding plant which has a daily production of 30 t. 11

[15]

–

15 www.abcmagazine.eu

THE MILLIONTH MACHINE

The latest news from the industry main protagonists

Components Spare Parts

EC 207

www.fptpowertrain.com

350,000 SCR ENGINES

FPT Industrial, a pioneer in the use of Selective Catalytic Reduction for Diesel engines, has reached a major milestone, with 350,000 SCR units now installed on FPT engines. To address the Euro IV and Euro V emission regulations introduced in 2005, requiring a severe decrease in Nitrogen Oxide (NOx) output, FPT Industrial chose Selective Catalytic Reduction (SCR) as its only after treatment system. The concept was also implemented for the corresponding Stage III B/IV and Tier 4A/4B off-road requirements. Developed at FPT Industrial’s R&D facility in Arbon, Switzerland, in 1991, the FPT SCR technology provides solutions offering lower fuel consumption and higher specific power output for an array of applications, including on-road, construction and agricultural vehicles, as well as power generation. Through the system, NOx compounds formed during the combustion process are reduced within the exhaust by the additive AdBlue, which converts it to molecular Nitrogen N2 and water vapour. Spanning the NEF and Cursor families, engines with SCR are available to power a variety of machinery, with four and, six -cylinder units ranging in capacity from 3.9 to 12.9-litres and output from 75 to 497 kW. Taking SCR to the next level, FPT Industrial has developed High Efficiency SCR (HIeSCR) for Euro VI and Tier 4 Final emission regulations in 2014.

EC 570

16 www.abcmagazine.eu

www.marangoni.com

NEW LARGE-SIZED OTR Marangoni present a the new version of a large-sized retread: the 27.00R49 MDT. This new product, with a diameter of just under 3 metres, is ideal for use on dumpers with capacity up to 100 tonnes, in mine applications where the loads and demanding surfaces require very high performance and reliability. Quality retreading continues to gain importance within these applications, as for the same performance retreaded tyres reduce hourly costs without affecting product reliability. Marangoni supplies its wide range of earthmoving retreads to many of the biggest quarries and mines in Europe. The products the company offers are specifically designed for these applications and the vehicles that work there (rigid dumpers, articulated dumpers, wheeled loaders, …).

EC 571

www.mann-hummel.com

LONG SERVICE LIFE AIR CLEANER Mann+Hummel, development partner and series supplier to the international automotive and mechanical engineering industries will present the IQORON air cleaner series. These new products are characterised by a high filtration performance, low installation space requirements and easy maintenance. In order to monitor the filter load a service switch can be integrated in the housing. The air cleaners are fitted using three mounting points on the housing. The highest power density is achieved by four sizes of the IQORON series by Mann+Hummel, which cover flow rates from 5 to 14 m³/min. The long service life of the air cleaner is made possible by the efficient pre-separator and a multi-cyclone block which is scavenged to realise a pre-separation efficiency higher than 95%. Filter servicing is carried out from the side and from size 10 on the air cleaner is equipped with a closing clamp which further facilitates the servicing. –

[16]

–

Components&Spare Parts EC 418

EC 572

www.durstdrives.com www.veigroup.com

Durst transfer cases are heavy-duty and engineered to meet the rugged operational demands of a wide range of mobile off-highway applications. Targeted toward mobile construction, agricultural, forestry and mining equipment, they excel at transferring between twowheel and four-wheel drive and delivering mechanical power to auxiliary equipment in high and low ranger. Durst transfer cases features are: simplified mounting and fewer parts (elimination of parts, such as covers, shims, screws, and sealing compound, provides a design simple to build and service). Durst transfer cases benefits are: high rating, simpler to service, modular design, availability, competitive pricing.

VEI Loader Scales, represented all over the world, introduced new versions of two popular loader scale models, each updated with enhanced displays and data capabilities. The Helper X is a topof-the-line loader scale, providing advanced data management capabilities for in-motion weighing. The Millennium 5 model offers a lower cost version with the same weighing accuracy, ease of data entry, easy readout screens and upgrade path to convert it to a Helper X. Both VEI systems are equipped with high-definition color displays, automatic brightness control and high visibility in any light conditions. The easy-to-read information is presented in a more compact layout, allowing the displays to fit a smaller footprint in the cab. Compatible with virtually any make or model of wheel loader, skid steer or fork lift, the Helper X and Millennium 5 can be configured with model-specific data by simply loading the required information from a USB key.

EC 573

www.knott.de

BR(E)AKING NEWS With exceptional and innovative new developments, Knott is currently a market leader within both of the company divisions: one important aspect is the world’s first self-adjusting overrun trailer brake – for trailers up to 3.5 t. And then there is the extremely robust sliding caliper brake. “As the first chassis manufacturer for trailers

we have made a key step forward in brake technology”, reports Josef Strasser, Head of Trailer Engineering Department with Knott, contented to present a trailer braking system with automatic reversing mechanism. When asked what the essential advantages are, these are easy to list: “Smaller loss in brake actuation travel, producing a faster response, consistent braking effect and shorter braking distance.” EC 513

www.linde-hydraulics.com

HYDRAULIC DRIVES FOR LARGEST CRANE The world's largest all-terrain crane uses components from Linde Hydraulics. Chinese construction machine and crane manufacturer Zoomlion, which is China's second-largest manufacturer of construction machines, unveiled QAY 2000, its new flagship model in the all-terrain crane category. As the description states, this off-road crane weighs 96 tonnes and can bear heavy loads of up to 2000 tonnes. The all terrain crane QAY 2000 operates on 12 axles and is driven by a 480 kW engine. The Zoomlion QAY 2000 has a total of twelve Linde swash plate axial piston pumps from the tried and tested 02 series. Seven variable displacement pumps from the HPV-02 series work in a closed circuit and are electrohydraulically controlled. The five other units are HPR 02-type regulating pumps that work in an open circuit in load sensing systems. The twelve pumps supply the generated pressure to nine high pressure axial piston motors that are also from the Linde Hydraulics 02 series. –

[17]

–

17 www.abcmagazine.eu

ALUMINUM HOUSINGS

DATA MANAGEMENT CAPABILITIES

The latest news from the industry main protagonists EC 422

www.deutz.com

ENGINES RANGING TO 520 kW Deutz to introduce its new engine lineup for EU IV/US Tier 4 emissions levels. The biggest range are 6 and 8 cylinder engine. The six- cylinder TCD 12.0 (picture) delivers maximum output of 390 kW and maximum torque of 2,130 Nm. The eight-cylinder TCD 16.0 rounds out the Deutz assortment with 520 kW and top torque of 2,890 Nm. The TCD 12.0/16.0 engines conform to Emissions Level IV with the SCR-only concept, which means two SCR systems are engaged in series. This Dvert® design is the logical development of the Dvert ® SCR concept for these engines at EU Level IIIB/US EPA Tier 4 interim. The SCR-only concept makes it possible to dispense with exhaust-gas recircula- tion for V engines. EC 574

Comatrol, a global leader in the design, manufacture and sale of engineered hydraulic cartridge valves and hydraulic integrated circuits (HICs), today introduces the new HSV high-pressure solenoid valve platform and HFCV10-RT high-pressure flow control. These developments are a continuation of Comatrol’s “Rhythm of Innovation,” with its strong focus on high-pressure

development around standard NFPA cavities. “Additional high-pressure products (including three-way, four-way and double-blocking 10-size solenoid valves and numerous mechanical cartridge valves) will be introduced throughout 2013 - said Darren Magner, Director Marketing & Product Development. The new platform of products will create a strong portfolio of 350 bar cartridge valves to satisfy market demand for higher pressure applications.”

EC 470

EC 575

www.comatrol.net

18 www.abcmagazine.eu

HIGHER PRESSURE

www.nimco-controls.com

BACK TO BASICS

www.voith.com

FOR EVERY BELT CONVEYOR The supplied Voith hydrodynamic fluid couplings are applied to drives ranging in powers from 200 to 800 kW. They have been selected to softly start and protect all conveyor system components and minimize unplanned system downtime. Voith fluid couplings have a rugged design and are well suited for use under the most extreme environmental conditions. They dampen torsional vibrations in the driveline and protect it against overload. This extends the lifetime of the entire system. Voith recently delivered 36 fluid couplings for an iron ore distribution center in Malaysia. Starting in 2014, the couplings will be used in the drives of 16 belt conveyors supplied by the Beumer Group. For each of the belt conveyors Voith has offered just the right fluid couplings. –

[18] 19

Nimco has become a leading manufacturer and supplier of directional control valves, remote control units and system integration software to the mobile machine industry by dedicated commitment to quality, state of the art technology and strong focus on customers' requirements together with our dedication to providing the highest service level. Nimco went back to basics, with developing a low-cost range of flow control valves for higher performance: the PFCV series, a new range of robust pressure-compensated flow-control valves. The PFCV series models can be used either as a single valve or in multiple units that are assembled together as one block for multiple function usage.

–

Components&Spare Parts

RANGE OF COLORED JOYSTICK Elobau sensortechnology introduces the 361G range of grips for various vehicles and industrial applications. This new grip was designed to provide maximum versatility and modularity. It comes with 2 basic versions, left hand and right hand, and provides as many as 9 different functions. Typical applications might include vehicle controls such as excavators, wheel and backhoe loaders, dozers, skid steer loaders, and other construction, mining

and forestry vehicles, as well as agricultural tractors. Up to three Hall effect thumbwheel controllers and up to 7 push buttons switches can be mounted in a single Elobau 361G, and many other configurations are possible, including an auxiliary 4 position analog control installed at the top of the knob. The push-buttons can be Reed switch contacts with backlit illumination, and analog linear Hall effect push buttons with 0.5 to 4.5 V output are also available. EC 466

www.moba.de

FOR GRADER AND DOZER

EC 028

The innovative 3D solution for automated grader and dozer operations. The two digital configurations Moba 3D-GS (for GNSS systems) and Moba 3D-TS (for terrestrial positioning systems) ensure an efficient workflow even when following the most challenging designs. Data transmission from the office to the construction machine makes property plans and roadway specifications available for immediate implementation: cut and fill values are clearly displayed on the touch screen of the machine‘s PC (MPC). The hydraulic control GS-506 always holds the blade at precisely the right height in real-time or, using the sideshift function, keeps the edge of the blade in line.

19 www.abcmagazine.eu

EC 576

www.elobau.com

When talking about demolition, the key word is “versatility”. From the crushing of structures built in reinforced concrete to the cutting of ferrous materials and metal proﬁles, from the separation to the movement of all types of inert materials: the MK multi-function crushers assure you of the maximum efﬁciency and help you to attain your performance objectives. Trevi Benne, the ultimate expression of power.

www.trevibenne.it

demolition

| recycling | earthmoving

The latest news from the industry main protagonists EC 417

www.michelin.com

DEDICATED TO UNDERGROUND MINExpo also provides Michelin with an opportunity to unveil two novelties – the new tire Michelin XTXL – dedicated to the underground mining segment (picture), and an upgrade of the well-known Michelin X Mine D2 to 2 stars and integrating the new B2 technology in certain dimensions Michelin constantly deploys engineers and analysts on the frontline to monitor tires fitted on minino equipment and to take measurements that will drive continuous improvement in its tire offerings. With this combination of expert teams and technical resources, Michelin can more effectively meet the expectations of mining customers around the world. Thanks to its innovation capabilities and day-today support for mine operators, Michelin EC 008

EC 577

www.romeaequipment.com

www.brevinifluidpower.com

20 www.abcmagazine.eu

has built long-term, mutually trusting relations with its customers. While the mining sector is affected by fluctuations in the world economy, over the medium and longterm the industry is nonetheless growing, expanding by 25% between 2003 and 2008. For the 2010 - 2016 period, Michelin estimates that demand for ore and fossil fuels should increase by 50%.

RANGE EXPANSION

TRANSFORM ’EM ALL!

The new MD11V series, premiered to worldwide subsidiaries at the end of 2012, makes its debut on the market. The expansion of the range is part of growth strategy of Brevini Fluid Power that in this way attacks new market segments in strong development. The units of the new MD11V series are axial piston motors with variable displacement that can be used both in open and closed circuit and are suitable for many applications in very different sectors such as: loaders, dumpers, mining machines multi utility vehicles, agricultural and forestry machines. The accurate engineering on the product and the excellent quality of the components make the new MD11V series highly performing with pressures of 300 bar continuous and 400 bar peak. The displacements currently available are 3: 46\50\64 cc. with many options including flushing valve and speed sensor.

Romea Equipment, designs equipment and manufactures machines for special applications since 40th years, always attentive to the needs of the shipyard and the final customers. Pile driver machines: native machines engineered for single specific job and normally not produced directly from the most popular manufacturers. Thanks to the knowledge of Romea Equipment, you can reconvert excavators from 25 to 45 tons in perfect machines for pile driving applications. Material handlers: all excavators both wheeled and tracked type can be converted with a fair and sustainable economic investment into a perfect material handler to operate in the field of scraps and material handling with new products built at a professional level. Specialized decommissioning: it is possible to transform any used excavator in an excellent specialized demolition machine, both STD and UHD. The Romea Equipment technical department is always available to specific requests.

EC 488

the perfect solution for self-propelled booms sprayer due to its max. 15 bar of pressure and a work flow of 368 lt/1'. It exercises 550 RPM and 97 GPM. The ideal match for the treatment of extensive crop and cultivation. It is compact and solid – easy to locate on the machine without any problem of space. The product is available in 2 versions: C/C with male-male and C/F ⦰ 32 with male-female.

www.annovireverberi.it

BURN DIAPHRAGM PUMP AR 380 LFP is one of the new burn diaphragm pump in AR home. It is a semi-hydraulic low pressure 4 diaphragm pump with air chamber. All parts in contact with chemicals and liquid fertilizers are made in nylon, plastic-coated, aluminum and stainless steel. This Annovi Reverberi pump is –

[20]

–

Components&Spare Parts EC 468

www.ruukki.com

thickness of Raex wear-resistant steel in the manufacture of buckets and tipper bodies, for instance, can help to reduce the overall weight of the equipment itself and thus increase the payload, which in turn cuts fuel consumption. Raex wear-resistant steels have been developed together with Ruukki customers and have excellent cutting, bending and welding properties. Made using a direct quenching method developed by Ruukki, Raex wear-resistant steels have a hard steel surface and strong microstructure. The method improves the properties of wear-resistant steels and makes them consistent in quality. EC 578

www.mico.com

CAN INTERFACE FOR BRAKING Since 1946, Mico Incorporated has been on the leading edge of technological innovation in hydraulic components, controls and brake systems primarily for heavy-duty, off-road commercial and industrial applications. Today Mico introduces a new, wireless Can interface for Mico Mobeus electrohydraulic braking systems. The Mico Electrohydraulic (EH) wireless Can-bus interfaces with the Mobeus Abs/Tc/Esc Ecu (Electronic Control Unit) utilizing a Can-Bluetooth connection to the Mobeus Service & Diagnostic Tool Linc. The Mobeus EH Wireless Can-bus interface is designed for use with Mico EH braking systems in Off-Highway vehicles and is fully compatible with the SAE J1939 CAN Communication standard. The EH Wireless Can-bus interface provides an alternative to standard wired Usb/Can adaptors. EC 204

www.dana.com

FROM THE BEGINNING OF 2014 Dana Holding Corporation unveiled the Spicer® TE30 powershift transmission, designed for reach stackers and heavy-duty forklift trucks with an optimized drivetrain system for greater fuel economy and lower cost of ownership. Compatible with engines ranging from 225 to 300 kW – including Tier 4 engines – the Spicer TE30 transmission has the same installation envelope as short-drop versions of the Spicer TE27 and Spicer TE32 transmissions, allow–

ing it to fit into existing material handling vehicle designs. “Efficient, reliable performance is critical for customers looking to get the most out of their material-handling machines,” said Aziz Aghili, president of Dana Off-Highway Driveline Technologies. “The Spicer TE30 transmission incorporates a suite of our proven powershift technologies into a new package that will deliver increased productivity and a greater return on investment.” [21]

–

21 www.abcmagazine.eu

WEAR-RESISTANT STEELS Ruukki adds to its range of Raex wear-resistant steels for all applications requiring up to 80-mm thick heavy plate. Raex special steel is now made in a range of thicknesses from 2 mm to 80 mm.The new thicker Raex wear-resistant steels can be used to manufacture parts for heavy machinery and equipment designed for excavation, loading, transporting and crushing ore in mines. Such parts include the buckets for excavators and front-end loaders, tipper bodies for heavy earthmoving machinery, mine conveyor systems, crushers, silos and hoppers. The thinner grades in the Raex wear-resistant steel product family have already been used for years in the transportation industry and other applications where a strong, wear resistant steel is needed. The consistent quality of Raex steels significantly prolongs the lifetime of mining industry machinery and equipment. Products with a longer lifetime mean cost benefits and competitiveness for the end user. Choosing the optimum

The latest news from the industry main protagonists EC 071

www.comerindustries.com

INDIAN MIXING The new self-propelled 2 Cubic Meters Mixer, equipped with a couple of Comer Industries axles S-128, meets the high reliability and efficiency demands of the Indian market. The new Argo 2000 guarantees high results in terms of concrete production and homogeneity of the mixed product on site. The driveability and maneuverability on the Indian road system are the strong points of the mixer: the association of the four-wheel drive and four-wheel steering with a two-speed gearbox allows Argo 2000 easily move and operate in construction sites. Comer Industries S-128 axle combines the highest torque, braking and efficiency performances among its category, obtained by the company R&D team through a careful analysis of target applications. EC 031

www.lombardinigroup.it

22 www.abcmagazine.eu

ART FOR THE EIGHTIETH In 2013, innovation is what characterizes the historical brand Lombardini, in its 80th anniversary. A product innovation, thanks to the launch of the new KDI Engine Family, that will extend the product range up to 100 kW. And an image innovation too: Lombardini is going to celebrate 80 years with a communication project via social-network media: 80years together. Lombardini has commissioned to Pietro Anceschi, a young artist from Reggio Emilia, to create an unique painting, of which 80 prints were donated to the first 80 people that left a video-message about Lombardini. EC 561

www.deere.com

DPF? NO, THANKS John Deere Power Systems today introduced the PowerTech PWL 4.5L engine, which will meet Final Tier 4/Stage IV without a diesel particulate filter (Dpf). The 63 kW to 104 kW (85 hp to 140 hp) engine was announced at Bauma 2013 in Munich, and complements the John Deere lineup of Final Tier 4/Stage IV offhighway diesel engines rated 36 kW to 448 kW (48 hp to 600 hp) announced earlier. The PowerTech PWL 4.5L engine reduces cost and improves engine packaging by eliminating the Dpf - while still meeting customer performance expectations for applications in the 56 kW to 104 kW (75 hp to 140 hp) power segment. The PowerTech PWL 4.5L is equipped with an Integrated Emissions Control system consisting of Scr, Doc and a cooled Egr. Elimination of the Dpf was enabled through combustion optimization and improvements in Scr.

EC 064

www.bonfiglioli.com

TOPGEAR! In addition to its offering of conventional, single speed gearboxes, for a few years now, Bonfiglioli has been producing drives (in sizes 606 to 610) with a gearshift that offers a choice of two travel speeds. This series of drives has now been extended by the introduction of the new 611W2-3. Though –

it features an in-line architecture, this new gearbox is extremely compact. It offers a “low reduction ratio” drive for high speed machine transfers and a “high reduction ratio” drive for high torque and traction at the ultra-slow travel speeds needed for asphalt laying. The new gearbox represents the perfect solution for machines of 16 tons empty weight with transfer speeds of over 20 km/h and up to 190 kW in installed power. 21

[22]

–

Components&Spare Parts EC 579

EC 430

www.multi-wing.com

www.boschrexroth.com

A NEW FAN

ALL-WHEEL DRIVE ON DEMAND

The MxFlo is the latest invention from Multi-Wing Group for our customers in the radiator and engine cooling business. The MxFlo has extreme high pressure capabilities and provides an optimum flow pattern around the engine. It provides higher pressure capabilities than ever before ensuring the optimum flow pattern around the engine.High strength allowing high tip speeds the fan is available in diameters between 550 and 710 mm. The MXFlo and all our axial fans are fitted for clutch solutions (fuel savings and thereby reduces the operating costs).

EC 027

EC 580

www.eberspaecher.com

– 20

[23]

–

natuzzibros.com

PRODUCTION SITE IN CHINA German supplier Eberspaecher is starting up exhaust technology production in Shanghai. Components as well as complete exhaust systems will be produced. Customers are international and local car and commercial vehicle makers. The supplier’s new Asia headquarters, together with its first exhaust technology manufacturing site in China, was built in around a year in the industrial district of Shanghai-Jiading over 8,000 square meters. Initially, catalytic converters, manifold-cat modules and mufflers for Western and Asian manufacturers makers will be produced. Complete exhaust systems will be manufactured for a local commercial vehicle engine maker. With the expansion of the Eberspaecher product range, by 2014 around 90 co-workers are set to be employed, in the long-term approximately 400. Eberspaecher has already been represented in China since 2003 as part of a joint venture at the sites of Dalian and Changchun.

23 www.abcmagazine.eu

Simple, compact, and flexible: these are the main characteristics of the new single-wheel drive solution for compact vehicles that Bosch Rexroth presented at Bauma 2013. The innovative high-efficiency traction control (HET) enables a fully automatic switch from two-wheel to all-wheel drive. The HET makes it possible for compact vehicles such as municipal vehicles, loaders or mini-dumpers to operate efficiently with two-wheel drive on normal roads, and provides optimal all-wheel drive characteristics for difficult terrain. It was designed with a particular focus on driver comfort. This has been achieved with the fully automatic all-wheel drive actuation feature that kicks in immediately when needed. HET has a very compact design and is easy to install without any electronics. This makes it an attractive plug-and-play solution for vehicle manufacturers. With conventional series circuits, oil flows through the radial hydraulic motors successively. This means that pressure drops in an even manner, and that torque distribution to the vehicle's wheels is about 50:50. If the main drive axle's torque is reduced as a result of slippage, the HET unit balances distribution by automatically actuating the front wheels' motors. This, in turn, activates the ancillary drive as needed.

The latest news from the industry main protagonists EC 581

www.faifiltri.it

40 YEARS FILTRATION Fai Filtri has come a long way since 1974; today Fai production is based on filter elements and components for aftermarket industries, hydraulics, electrical discharge machining, air, oil and industrial separators. Fai Filtri series of screw-in cartridges (spin-on) are easy to install and replace. They’re suitable for air/oil separation through coalescence, and have filter elements for the separation of air/oil with stacked disc coalescing filter. All series are suitable for installing on rotary screw or vane compressors of the world’s manufacturers and interchangeable with the world’s major manufacturers of separator filter products. Flow rates from 0,6 to 7 m3/min and flow rates up to 45 m3/ min.

EC 511

www.volvopenta.com

EGR HELPS SCR 24 Italian building and construction 24 www.abcmagazine.eu

For 2014, Volvo Penta will meet the much more Tier 4 Final standards using the same well-tested technology. A further development of the Scr catalyst has improved the NOx conversion to levels unheard of just a few years ago. Adding a “light” Egr provides further emission reduction and will at the same time help keep the Scr catalyst operating at an optimal temperature. The innovative Egr system on the engines is lightly cooled or not cooled at all. This serves two purposes: first of all, it will not add extra cooling requirements. Secondly, it will not be subject to exhaust gas condensation and thus the potential corrosion that can lead to downtime. By avoiding a costly Doc,

installation is greatly simplified. “This is probably the best Egr system in the world,” says David Hanngren, Manager Product Planning Industrial at Volvo Penta, and adds, “With our new Tier 4 final engine range, we will also meet our customers’ primary objectives: no re-generation, limited installation challenges, and optimized fuel consumption.”

EC 509

www.oerlikon.com

HYBRID AT THE TOP Oerlikon Graziano’ last innovative technology on show at VDI is the so called OG-Eco, an hybrid transmission with torque infill, to deliver better vehicle performance and improved emissions. The technology combines the seamless shifting benefits of a Dual Clutch Transmission (DCT) with the packaging and weight advantages of an AMT. The gearbox can be combined with a hybrid system that is fully integrated into the transmission package. The electric motor projected by Oerlikon Graziano is linked to the main transmission through a two speed gear set, providing torque to the drivetrain in between gear selection enabling constant torque delivery. The technology combines two benefits: engine working in a more efficient condition and smoother gearshift compared to a traditional AMT. It also allows vehicle manufacturers to further benefit from theirinvestment in hybrid technologies, by optimising the efficiency and overall system weight. –

[24]

–

Components&Spare Parts EC 375

EC 582

www.poclain-hydraulics.com

www.pailton.com

KING OF STEERING Pailton Steering Systems design and manufacture steering columns to exact customer specification, also for the contruction equipement business area. Shown in the picture (on the right) there is an example of an air-operated clamp adjustable tilt, bulkhead mounted steering column. It is adjustable for both tilt and telescope. This is just one from a large range of both Original Equipment and small volume columns that we currently produce. Pailton Steering systems can design and engineer a specific steering column for every application and customized for every function. Using your 3D CAD data, Pailton can produce 3D models in Solid Works, and provide the user with the steering column purpose designed to fit every vehicle for maximum performance and ergonomics for minimum driver fatigue. The Pailton motto is “Why struggle with using an off the shelf unit not designed for your vehicle, when we can provide a custom designed column specifically for your application”. EC 075

www.carrarodrivetech.it

QUALITY FOR HUGENESS Carraro Drive Tech is again playing a leading role in the area of construction equipment. Over the past few days, the company has provided XCMG, one of the most important Chinese manufacturers of construction equipment, with a series of drives for the largest tracked crane in the world (model XGC88000). In more detail, Carraro Drive Teach is present inside this vehicle both with the drives for moving the tracks (travel drives) and with the drives for the winches (winch drives), for a total value of approx. 2 millions per vehicle. These drives were designed and implemented at the German plant of O&K Antriebstechnik, a group company recognised internationally for its expertise in products used for heavy duty applications. “Being part of a vehicle that large and with such extreme performance levels means being recognised as a top technological partner - commented Enrico Carraro, Group Chairman - Our products, and in particular those from O&KA, have again been recognised as highly reliable, with excellent quality and performance levels. This is a path of accreditation that continues, also with new strategic partners such as XCMG”.

–

[25]

–

25 www.abcmagazine.eu

THE HYDRAULIC VALLEY Poclain Hydraulics Industriale became part of the PH Family 3 years ago; purchased from Comer Industries. The plant is located in Gaggio di Piano, a small town between Modena and Bologna, in the middle of the “Motor Valley” with Ferrari, Maserati, Lamborghini, Zonda and Ducati at less than 40 kms around the plant. The region around Modena is also called the “Hydraulic Valley” considering the many hydraulic companies having plants around, including our main world competitors and colleagues in the market. 114 people from 8 nationalities are currently working in the Gaggio plant on a total surface of 4.000 m². Most of our resources are dedicated to production and supply-chain, but we also manage internally our design thanks to a team of ten R&D engineers. We are also in direct contact with the PH sales network to develop sales over the world. Poclain Hydraulics Industriale is the competence center regarding axial piston products within the Poclain Hydraulic group. Closed loop variable displacement pumps and high speed motors are manufactured in our plant.

The latest news from the industry main protagonists

Road Construction

EC 052

www.iterchimica.it

ROAD CHEMISTRY Founded in 1967 in Suisio (Bergamo) by Gabriele Giannattasio, Iterchimica produces and markets chemical additives for road pavement. Human resources (know-how) and operational skills (know-that) brings Iterchimica (from the latin word “iter” road chemistry) to be active in over 30 countries worldwide. Among the goals: an intelligent and green asphalt above the grey. The modern city’s problems are above all security, pollution (both air and acoustic) and environmental impact. The solution: recuperation and recycling of the existing superstructures and the use of new materials combined with new production technologies. Here are the special pavements according to Iterchimica: colored mixes, anti-smog, odorless, anti-frost, phono-absorbant, warm, recycling emulsions. Some advantages: environmental impact reduction, integration with the surrounding ambient, road accident reduction, energy savings, air pollutants reduction.

26 www.abcmagazine.eu

EC 289

www.mufle.com

HIGH PERFORMANCE The Belgian contractor Alinso Group selected Mufle as its preferential partner for the realization of the Euro Gate Terminal in Romania.The project aims to the total requalification of the area within 2014 (it is an abandoned military zone 45 km far from the international airport in Bucharest). Euro Gate Terminal Ploiesti is located at the junction of the most important road and rail transport routes in Romania making it the ideal place for the establishment of an InterModal Rail Terminal; it will create the link be-

tween the Eastern and Western parts of the country as well as ports on the Black Sea. New highways and railways will be realized in order to build the biggest logistical center in the East Europe. The peculiar features of the innovative system Funnel, by MufleSystem, have been the main successful factors to let the product to be chosen: high hydraulic performance, low aesthetic impact, resistance and safety, inexpensive and quick installation at job site. Mufle was involved non only in the product features but also in the hydrologic calculation first and in the team training and supervision.

www.expotunnel.it

ITALIAN TUNNELLING

ExpoTunnel is the new showcase dedicated to the world of tunnelling, drilling, mining, underground construction and research. It will take place on 17-19 october 2013 at Bologna Fairground. It is an opportunity to meet in a global framework of supply and demand of high technology and its field applications, with the chance to learn new methods, access state-of-the-art techniques and face the world market. ExpoTunnel is held under the patronage of the Italian Tunnelling Society –

[26]

(SIG) and enjoys the collaboration of important representatives of the world of tunnelling. At Expotunnel 2013, SIG will organise the congress entitled: “Tunnelling and underground space in Europe development”. "The use of underground spaces - the organizers say - will contribute more and more to the sustainable expansion of the infrastructures, thus offering the most suitable solutions for saving energy and surface areas, and therefore protecting the natural environment in which man may enjoy the benefits of sunlight. In this way, the free areas above the ground can be used to produce food and healthy recreation, and improve the quality of life”. 33

–

Road Construction EC 247

www.bomag.com

EC 188

www.pilosio.com

TOWERS FOR HIGH SPEED RAIL Pilosio is hard at work on lot 782 of the Swiss construction site of AlpTransit San Gottardo SA, the supervising company, where the construction is planned of a viaduct for the high-speed rail link. The structure spans a total distance of 442 metres in the Bellinzona-Lugano direction of the new trans-Alpine railway, due for completion by the end of 2014. An important requirement of the client, represented by the MPC consortium, which assigned the works and is made up of the firms CSC SA-Muttoni SA-Pizzarotti SA, was the use of support structures in order to construct the viaduct. Initially, the building firm decided on the construction of a total of 18 concrete pillars for each of the viaduct’s five sectors. The pillars were only to be used to support the construction of the upper structure and would then have to be demolished once the building work had been finished. However, the decision to use Pilosio’s MP high-capacity towers meant, above all, that a lot of time could be saved instead of waiting for the concrete of the support pillars to fully set, as well as enabling greater continuity between the striking of the formwork of one sector and the assembly of the support structure for the following sector. Pilosio supplied a set of 18 high-capacity towers coupled in pairs by means of horizontal stiffeners. The towers were used in the first sector and then simply moved to construct the following sectors. The stiffening systems between pairs of towers enables them to be moved in masse from sector to sector. –

[27]

–

27 www.abcmagazine.eu

NETWORKING IN COMPACTION

With BCM net, Bomag has reached another milestone in surface covering compaction control (SCCC) and documentation. BCM net links all rollers in the compaction process on an earthworks or asphalt site. The measuring data and position of the rollers is made available to the connected participants in real time. The Bomag BCM 05 screen provides every roller operator with information about his own compaction work and that of every other operator involved in the process The site's overall compaction status is continuously presented and documented as compaction and EVIP passes, or on asphalt sites as a temperature map. BCM net is an advantage on any site where several rollers are jointly responsible for compaction. This is the case on many asphalt sites and large earthworks for dams, airports and highways. Data exchange allows cooperation between roller operators and the compaction quality increases productivity. A combination of static and dynamic compaction is also documented. Every roller operator has the compaction progress and process of all rollers in view. BCM net delivers an extensive overview of compaction quality. Advantages of BCM net: creates a transparent compaction process, and improves and ensures compaction quality; assists each roller operator individually and group-wise; optimizes use of the machine and the construction process; documents the complete compaction process and compaction quality. The BCM net comprises a server, a WLAN module for each roller and BCM net software. The requirement is to equip each participating roller with a BCM05 and the BOMAG Starfire GPS system. Rollers must be equipped with temperature sensors.

The The latest latest news news from from the the industry industry main main protagonists protagonists EC 293

EC 310

www.impregilo.it www.atlascopco.com

CONTRACT IN QATAR

28 www.abcmagazine.eu

Impregilo, leader with a 41.25% share of a special purpose company, has been awarded a contract by Qatar Railways Company to design and build the “Red Line North Underground” in Doha. The Red Line North will extend over a distance of approximately 13 km northward from Mushaireb station, with the construction of 7 new underground stations. Specifically, two parallel tunnels will be excavated, for the two directions of travel, for a length of about 11.6 km and an internal diameter of 6.17 metres. The new Impregilo project, together with three other underground lines, is a part of a wide-ranging plan to realize a new transportation infrastructure promoted by Qatar within the framework of the National Development Plan for 2030 (“Qatar National Vision 2030”). The total contract amount of the Red Line North contract is approximately 1.7 billion euros. The Salini-Impregilo’s reaffirms its leadership in the transportation infrastructure segment and is currently engaged in the construction of several subway lines: Rome and Milan, Copenaghen (Denmark), San Francisco (USA), Thessaloniki (Greece) and Santiago (Chile).

VISUAL IDENTITY Atlas Copco Road Construction Equipment has decided to align the visual identity of the Dynapac range of rollers and pavers to the design used by the other divisions in the Atlas Copco Construction Technique business area. The new identity has been launched in April 2013. In the new design the Atlas Copco logotype is clearly visible on the products together with the Dynapac name. The color scheme changes to yellow and grey, which is already used for construction tools, portable compressors and generators. The ambition is to form a strong uniform identity towards construction customers in all parts of the world. The addition of the Atlas Copco logotype on the Dynapac equipment is not only beneficial for the Construction Technique business area. In fact, the Atlas Copco Group will immediately benefit from having more brand carriers visible to the public. The new visual identity has been showcased at the Bauma international trade fair in Munich in April, 2013.

EC 080

www.mapei.com

INNOVATIVE COLD ASPHALT

The Mapei Research & Development laboratories are helping to solve the problem of holes in the surface of roads with Mape-Asphalt Repair 0/8, a coldapplied reactive asphalt. This is an innovative product which is used to quickly repair the surface of roads and industrial flooring without interrupting the flow of traffic. Mapei Mape-Asphalt Repair 0/8 is a highly-reactive, ready-to-use, solvent-free product that hardens quickly when it comes into contact with air and water, allowing the surface of roads to be repaired rapidly. It can be used to repair just the wear layer (if the hole is not too deep) or the binder and wear layer (if the hole is deeper). It has the following additional characteristics: resists intense loads, as long as it is applied on a suitable substrate; light to medium traffic passing over the repaired area makes it even more compact without damaging it; permanently repairs holes between 20 and 70 mm deep in a single application at temperatures between 0 °C e +35 °C; resists freezing and rainy weather and, once hardened, does not soften, even at high temperatures; guarantees a durable, long-lasting, stable repair similar to conventional hot-applied asphalt. –

[28]

–

Road&Construction EC 583

www.autobrennero.it

MOTORWAY MUSEUM

a locality that, on the contrary, has represented a dividing line between the Latin and Germanic cultures from the end of the first world war until the Schengen Agreement came into force (1 January 1995). Furthermore, the new complex also holds a conference centre, restaurant and service areas, and represents an aesthetic and functional experimental approach aiming to transform a traditional rest area into a place consecrated to culture.

29 www.abcmagazine.eu

Near the former customs area between Italy and Austria, the new building designed by the engineer Carlo Costa - the first museum found along a motorway - will host videos, drawings and installations by Fabrizio Plessi as well as his great work of art created for the Hanover Expo in 2000. The new architectural complex of the Autostrada del Brennero SpA holds a conference centre and a restaurant area too. It represents an aesthetic and functional experimental approach that is far from traditional rest areas. The Museum was officially inaugurated last June. It hosts a permanent exhibition area dedicated to the art of Fabrizio Plessi (born in Reggio Emilia in 1940 but Venetian by adoption), one of the most internationally regarded and renowned Italian masters. Sponsored by Autostrada del Brennero, the complex is the first example in Italy of a museum on a motorway and will become a symbol of the ties between the Mediterranean and middle-European worlds in

EC 550

The The latest latest news news from from the the industry industry main main protagonists protagonists EC 550

www.snowservicesrl.com

EXPERIENCE IN WINTER EQUIPMENT Snow Service Srl , company based in Piumazzo, in the province of Modena, Italy, with the help of staff with many years of experience in the field, is engaged in the design and manufacture of winter equipment, commercializing in most countries in Europe and beyond. Range of Snow Service products at a glance: snow ploughs, snow ploughs for pick up, v plough, salt spreader for truck, salt spreader for tractor, electric spreader and front sweepers. Sales network. Thanks to an internal sales staff with experience in the field Snow Service is rooted on all the Italian territory and in many European and no European countries with a lot of dealer. EC 584

www.sitecoinf.it

NEW ROAD SCANNER

30 www.abcmagazine.eu

Road-Scanner3 is the 3rd generation Mobile Mapping and Scanning System developed by Siteco. It comes from the consolidated technical competence of Siteco Informatica in the field of mapping and surveying applied to road inventories, infrastructure monitoring, as-built surveys, Pavement Management Systems for roads and airports and any other service connected to engineering and constructions. The development of the Road-Scanner Mobile Mapping technology was started by Siteco in 2005. In the last years Siteco has used its technology to survey over 40.000 km of roads, by constantly improving and upgrading

its equipment and software. Road-Scanner has been one of the first MMS to exploit mobile scanning, through the integration of the powerful and high precision Faro Photon laser-scanner. The system has been recently improved thanks to the introduction of the new Focus model, two times faster, lighter and less expensive than the previous models. The last-generation Road-Scanner3 includes 3 Faro Focus devices to obtain a dense environmental scanning with a full all direction coverage. Thanks to its compact design, the new equipment is completely portable, self-calibrating, and adaptable to any vehicle. The light and solid lodging hosts the cameras, the laser-scanners and the Inertial Navigation System, ensuring the calibration of all the equipment.

EC 242

www.marini.fayat.com

ECONOMICAL AND ADAPTABLE Marini Fayat Group exhibited at Bauma 2013 an eTower 3000. This new version of the Top Tower is not just economical, it is also Adaptable over time. Economical, because the focus is on transferability at reduced cost. The dimensions of the eTower range are such that it can be transported using ordinary carriers. No need for shuttles or exceptional convoys. Entrepreneurs want to be up and running promptly for small and medium-sized projects. Adaptable, because while the basic Marini eTower version is a traditional production machine, several technical kits round off the range making the plant suitable for various markets. Recycling kit(s): the model on display combines recycling in the ring (up to 30%) and introduction in the mixer (20%). Both kits supplied together enable recycling at 40%. Aquablack kit, a foam bitumen generator for warm mix production. The eTowe range concerns low to medium rates (up to 180 tph), but has all the advantages of the Top Tower range. All of the kits are adjustable, supplied initially or at a later date. â&#x20AC;&#x201C;

[30]

â&#x20AC;&#x201C;

Road&Construction Road Construction EC 416

www.trimble.com

TECHNOLOGY IN RAIL PROJECT

31 www.abcmagazine.eu

Trimble announced that its Quantm® system has been chosen by the Russian High-Speed Rail Authority to investigate alternatives for two high-speed rail lines. The Quantm technology will allow the Russian High-Speed Rail Authority to rapidly view a wide range of alternatives, considering the social, environmental and design constraints and present preferred options to stakeholders for public consultation during 2013. The Russian study is examining the feasibility of two 1,600 kilometer (994 mile) high-speed rail lines. The first line would connect Moscow to Yekaterinburg and the second line would connect Moscow to Sochi. The Trimble Quantm system will be used to help find the optimal alignment for the preferred route, support the quantity and cost estimates and reports, and aid project planners in the decision-making process. Trimble’s Quantm system integrates engineering, environmental, social and economic factors into a simultaneous analysis of alternatives for rail and road planning. This holistic approach to planning new infrastructure can result in faster decision-making and lower construction costs. Projects of all types and sizes can take advantage of the benefits of the Trimble Quantm system. In addition, the system can be used for mining, forestry and utility industry infrastructure. EC 585

http://uk.heijmans.nl

SMART HIGHWAY Designer and innovator Daan Roosegaarde and Heijmans Infrastructure presented the first prototypes of the “Smart Highway” during the Dutch Design Week. Using the latest techniques, they are building the first Smart Highways in Europe, roads that are more sustainable, safe and intuitive. Selected “Best Future Concept” by the Dutch Design Awards, these highways will be realized second half of 2013 in the Netherlands. Smart Highway instead of focusing on the car to innovate the driving experience, Daan Roosegaarde and Heijmans are innovating the highway. Innovative designs such as the Glow-in-the-Dark Road, Dynamic Paint, Interactive Light, Induction Priority Lane and

–

[31]

Wind Light will be realized within the following five years. The goal is to make roads that are more sustainable and interactive by using interactive lights, smart energy and road signs that adapt to specific traffic situations. The pathways of the Glow-in-the-dark roads are treated with a special foto-luminising powder making extra lighting unnecessary. Charged in day light, the Glow-in-the-dark road illuminates the contours of the road at night up to 10 hours. Dynamic Paint, paint that becomes visible in response to temperature fluctuations, enables the surface of roads to communicate relevant and adequate traffic information directly to drivers. For example ice-crystals become visible on the surface of the road when it’s cold and slippery.

–

The latest news from the industry main protagonists EC 519

www.jetblast.it

WATER POWER

32 www.abcmagazine.eu

Growth and development in the use of high pressure waterjet is the target of company work by offering customers a long lasting relationship based on the high quality of our products. With the design, construction and marketing of equipment and machinery JetBlast sets the optimization of production processes in order to meet the specific requirements of customers, providing professional and technical assistance. The pioneering experience in the application of waterjet as a tool enables to offer service to all public and private companies who need new technologies in achieving their goals. Water is a common good more and more important and its preservation feeds JetBlast the design of equipment that will reduce the quantities used without compromising the performance of work. The use of jets of high pressure water,

allows to decrease the use of detergents and chemicals as well as the production of polluting dusts produced by conventional machining, also ensures the selectivity of removal from concrete and stone materials. Taking advantage of the technique of misting, water permits a drastic reduction of dust resulting from processes such as: quarries, demolition and recycling. The same technique allows the removal of annoying insects and considerable lowering of the temperature in open environments such as farms, stables, greenhouse or summer gardens.

EC 327

www.ammann-group.com

GLOBAL PLAYER IN ASPHALT COMPACTION Ammann presented at Bauma 2013 its first ever 9-ton roller with pivot steering within the scope of the new product range concept. The new development rounds off the most comprehensive programme on the asphalt roller market and launches the most important product with regard to volume in global applications. The Ammann ARX 90 is currently available with Euro 3B (Tier4 interim); Tier 3A motorisation will become available during the course of 2013. Panorama cabs with all-round glazing provide the driver with an ideal view of the working area and roller drums in any position. The redesigned operating platform offers top operating convenience, safety and a clearly laid out operating console that supports the driver through intuitive operator navigation for every function. Ammann's compaction and documentation system ACEforce is available as an option for the ARX 90 and all other pivot-steered asphalt rollers. The system provides the operator with a permanent overview of work progress on a large display and enables the documentation and transfer of results via a USB port and a GPS connection. EC 244

www.cgsconsolidamenti.com

FROM ITALY TO UAE In spring 2003 a small group of entrepreneurs from five historic companies of Emilia Romagna set up CGS Consolidamenti, a service company specialised in the stabilization of road surfaces and subgrades. The business intuition of creating a company specialised in the sector of subgrades and road building immediately proved to be successful. In a few years CSG Consoâ&#x20AC;&#x201C;

lidamenti has become the Italian leading company of the sector and is among the most important companies at the European level in the field of cold recycled mixtures. Recently, thanks to the acquired expertise and reliability, the company has entered some foreign markets, such as Eastern Europe (job stories in Romania, activities in Poland), Balkan area, Albania, Northern Africa, Saudi Arabia and UAE. 29

[32]

â&#x20AC;&#x201C;

Road&Construction www.erf.be

EC 586

www.totospa.it

MARTINA TBM “U-TURN” The big journey of the TBM Martina is closed to destination. The Tunnel Boring Machine - engaged in the construction of Sparvo Tunnel on new A1 Motorway in Italy - last october was the “star” of an innovative process of 180° rotation using air cushion (hovercraft) technology. The unprecedented 180° rotation of the TBM (weighing almost 3000 tons), using hovercrafts, was developed by Toto Group's Engineering Department, in collaboration with specialist company Palmieri. No crane in the world would had been able to move a mass like Martina, all at once and so fast. To complete the complex U-turn, Toto Costruzioni Generali engineers first had made a reinforced concrete deck, of approximately 2400 m2, levelled to accomodate a margin of tolerance of not more than 1 mm per metre. A special metallic laminate was then positioned on top to allow the giant TBM to be moved safely, resting on a special support that was designed and built especially for this operation. A system of 80 compressed air cushions, positioned in the base of a special cradle had allowed the colossal structure to be literally lifted and slid along onto the built surface. The complex compression system created a thin layer of air in order to eliminate friction. Two dumper trucks and other drift control vehicles then directed the TBM towards the new launch chamber where the TBM, rotated by 180°, was assembled once more to proceed with its next excavation: the second tunnel tube.

–

[33]

–

33 www.abcmagazine.eu

EUROPE AND ROAD SAFETY

On 6th May, the European Road Safety Day conference was organised in Brussels on the theme “Pedestrian safety: vulnerable road users in urban areas” within the framework of United Nations Global Road Safety Week. Of the 30,000 people that lose their lives on European roads every year - European Union Road Federation (ERF) says - 21% are pedestrians, 7% cyclists, 18% riders of motorcycles and mopeds. Moreover, 70% of pedestrian fatalities are reported within urban areas. Despite the fact that the total number of road deaths has decreased significantly during the past 10 years, the number of pedestrian fatalities as percentage of total fatalities has actually increased. Approximately 170 safety experts attended the conference. Opening the event, the European Commission’s Vice-President Mr Siim Kallas, responsible for mobility and transport, emphasised that even though EU is the world’s leading region in road safety, there is yet room for further improvement in order to further decrease fatalities and serious injuries. Afterwards, Ms Isabel Durant, Vice-President of European Parliament, stated that more attention should be paid to the vulnerable road users such as pedestrians and cyclists. In her words, it is of utmost importance for pedestrians and cyclists to obtain the same rights and respect those other road users have had for a long time. Following the introductory speeches, three panel discussions were organised on the following topics: pedestrian safety in cities: risks, causes and accident effects; how to improve urban safety for vulnerable road users: sustainable urban mobility planning, pedestrian safety; manuals and other best practices; next phase of developments for vulnerable road user safety: what new in technology, testing and transport.

The latest news from the industry main protagonists www.itsworldcongress.jp

EC 493

ITS WORLD CONGRESS

www.meyco.basf.com

34 www.abcmagazine.eu

ITS is expanding into the next stage of mobility and society. Starting with safety and traffic management as basic concerns, ITS is reaching out to three new domains: energy management, personalized mobility services navigated by big data, and resilient transport systems. The first two stem from the emergence of electrified vehicles and continuously advancing ICT technologies, and the third concept of resilient transport has become very important since the Great East Japan Earthquake in 2011. At the same time, mobility in mega cities/regions is a major issue to be addressed in emerging economies, especially in Asia. Open has been adopted as the key word for expanding the potential of ITS: open platforms for basic concerns, and open connectivity, opportunities and collaboration for the three new domains. All of this will be discussed during the next ITS World Congress, October 14-18, 2013, in Tokyo, Japan. The Congress topics at a glance: Safety and traffic management; Next generation mobility and sustainability; Efficient transport systems in mega cities/regions; Intermodal and multimodal systems for people and goods; Personalized mobility services; Resilient transport systems for emergency situations; Institutional issues and international harmonization.

INJECTION SYSTEM Meyco MP 325 is an “one component” injection system, based on a nanometric colloidal silica suspension. The open time can be adjusted with an accelerator. The product may be used between +5°C and +40°C and contains neither solvents nor toxic components. The gel time may be adjusted by varying the quantity of accelerator for Meyco MP 325 added to component A. Due to the hydrophilic nature of the product, the adhesion is also good to wet surfaces. There is no foam reaction that can negatively influence the bond. MP 325 has been developed for consolidation of sand and silt based strata and for injection into fine joints and fissures in rock. These properties are particularly well suited for the following: slope stabilisation in rock; as a component of ground improvement techniques; pre-injection grouting for tunnelling projects; waterproofing of existing tunnels.

EC 274

www.massenza.it

TOP QUALITY RANGE Massenza have been exporting their specialised range of construction equipment to worldwide markets for over 50 years. The Company Massenza is based on two divisions: the division for the manufacturing of equipments and plants for bitumen; the division for the manufacturing of equipments for concrete. On both lines Massenza is leader because of the innovative technology and the advanced concepts developped in the production. Their extensive knowledge, built up trough uninterrupted research and field experience, has resulted in a wide range of reliable, top quality products. The range includes thermal oil heaters and tanks, spraying tank, emulsion production plants, modified bitumen plants (bitumen handling equipment); canal construction machines, concrete full-width slipform pavers, trimmer slipform pavers (concrete slipform pavers). –

[34]

–

Europe and beyond. The conference’s political debates and technical sessions underlined the dedication of Asecap and its members to keep contributing to a smart and sustainable mobility, economic growth and job creation in a socially oriented market. A key point of the discussions was how individual toll road infrastructure operators in practice manage their motorways and provide a safe, efficient and green mobility making proper use of intelligent technologies. “The common denominator for our contribution to sustainable development today and tomorrow is tolling”, stated Schierhackl, specifying that the revenue generated by the collection of tolls from the user is a prerequisite for the efficient management of the network, ensuring high levels of safety, service and maintenance, with due consideration of the environment. This point is also highlighted in a joint tolling declaration that was signed during the conference by Asecap and the International Bridge, Tunnel and Turnpike Association (IBTTA).

www.asecap.com

GLOBAL TOLLING During its session meeting held on 26 May 2013 in Dubrovnik, the Asecap Steering Committee elected Mr Jean Mesqui (Executive Director, Asfa, France) as new Asecap President for the period 2013-2014, taking over from Mr Klaus Schierhackl (CFO, Asfinag, Austria).The 41st edition of the annual Asecap Study and Information Days took place in Dubrovnik, Croatia from 26 to 28 May 2013 and brought together about 200 professionals from the road infrastructure sector across

EC 236

www.volvoce.com

FUME EXTRACTION SYSTEM Volvo CE revolutionary extractor for bituminous fumes was one of three finalists in the machinery component category of the Bauma Innovation Awards. The system, which is available as an option on Volvo CE’s C-Series ABG pavers, introduces a new way of removing fumes from the operator’s working environment. The innovative feature improves the working conditions of the operator - who sits directly above the auger channel. By delivering 83% efficiency, the system exceeds the National Institute for Occupational Safety and Health (NIOSH) guidelines which state that 80% of fumes should be captured. Volvo’s results have been independently certified by an environmental institute. The pioneering system works by using a fume intake, with a fan located directly behind it, on both the left and right hand side of the auger channel. The fan captures and transports the fumes via two tubes to the top of the paver where they are then released. This means that the air in the operator’s working environment is significantly cleaner than was previously the case. Volvo CE’s design is located at the back of the machine and features a very short distance between the intake and the fan - eliminating the need for additional piping and funnelling in the auger channel. This increases efficiency, prevents any loss of power and ensures that there is no effect on the operator’s visibility into the auger channel. Because extra power is not needed, smaller fans are used. These can be installed horizontally instead of vertically which offers a smaller, more compact architecture. This also helps to maintain visibility into the auger channel which is vital to ensure consistent material flow and good quality, smooth paving.

–

[35]

–

35 www.abcmagazine.eu

Road&Construction

The latest news from the industry main protagonists

Agriculture Machinery

EC 587

www.deutz-fahr.com

GIVE ME... THE FIVE Just a little over 4 metres long, the new DeutzFahr 5 Series incorporates a range of the most innovative modular technologies to maximise efficiency in all operating conditions. Four models from 100 to 130 hp, available in standard, “P” and TTV versions; with a new generation of eco-friendly engines and innovative transmissions, including mechanical, Powershift and continuously variable options, an intelligent hydraulic system and a full complement of Ptos as standard; these are the features that make the 5 Series the perfect tractor for all requirements. The basic version, which has the option of a suspended front axle, offers one of the most complete equipment packages currently available on a medium power tractor. The safety credentials are also first rate: all models are equipped with Park Brake as standard, while “P” and TTV versions have Power Brake as part of an authentic all-wheel braking system.

EC 588

36 www.abcmagazine.eu

www.maschionet.com

RICH TECHNOLOGY FOR RICE Accurate seed placement when drilling rice is one of the main targets for every rice grower. Guaranteeing a consistent placement and an uniform seeding depth is the aim of the Gigante cereal air drill by Maschio. The Gigante seeding unit design, with single notched disc openers, cuts every soil including hard no-till surfaces; the side gauge wheel sets the seeding depth and allows adjustment of it considering seed and soil types. The seed trench created by the coulter is extremely narrow and easy to close with the rear tapered cast wheel, seed to soil contact is perfect all the time and the furrow closing action can be adjusted setting by the down pressure of the rear closing wheel. Each unit is mounted on a Heavy Duty tool-bar made of high tensile steel, linked by a cast hinge and tempered pin where the opener arm is mounted on the bar. EC 429

www.jcb.com

CLEANER...AND CLEANER JCB has updated the Farm Master 434S to meet Stage IIIB/Tier 4i to create the 435S. As well as a 6.7 litre Cummins with Dpf and external Egr it has added TorqueLock to the six-speed ZF transmission. This is said to improve fuel efficiency and performance. Tests between the old and new models show a 34% productivity gain when it comes to pushing and climbing a silage clamp and 28% improvement in fuel use on the same task. Other fuel saving features include an eco mode which drops the max revs from 2.300 rpm to 1.800 rpm also when idling for more than 30 seconds the engine will automatically drop its speed from 950 rpm to 700 rpm. Top speed is 48 km/h and Smoothride can now be automatically engaged at any speed. A refreshed cab gets an Lcd display and lower 70dB(A) noise level. We have to consider also that JCB has lounched its new Dieselmax Tier 4 final engine and will start its commercialization and installation in its own machines from 2014. –

[36]

37 38

39 40

–

Agriculture&Machinery EC 589

www.caseih.com

A LEADER IN OUTPUT AND DENSITY Case IH is replacing the variable chamber RB454 and 464 with the 455 and 465 which are said to have greater output and increased bale density. Pick-up widths are now measured tine-to-tine and are 1.8 or 2.0 m with a choice of four or five bars. The latter also gets rubber block mounting for the tines for added protection. Positioned above the side augers are two slightly larger augers which are said to even out the crop flow even more. There is also a choice of standard or rotor feed and rotor cut. Another Case IH improvement is a drop floor to allow lumps into the chamber rather than using a reversing system. There are now more tyre options with the largest being a 500/55-20. The chamber is now made with four wider belts rather than six with product specialist Paul Freeman adding that this gives increased contact area with the bale. An increase in bale density has been achieved by having the option of a second flow valve on the tailgate hydraulic so there is one on either side so the system operates under greater tension.

EC 590

www.vaderstad.com

SPEED FOR THE SEED 37 www.abcmagazine.eu

Väderstad reports the success of its new Tempo precision drill working in many countries. Clearly a major development from the company, the Väderstad drill has been designed to allow operating speeds of up to, and possibly beyond, 18 km/h without any significant loss of accuracy, which is more than double the speed of more conventional precision drills. One of a few drills on the market which uses air pressure rather than suction to single seeds for individual sowing, the Tempo’s seed metering system comprises a seed disc having a series of holes on its circumference into which the seeds are blown. As the disc rotates the seeds reach an exit point where a knock-out wheel pushes each of them out for a rapid, powered trip down a 60 cm seed pipe to the ground. Exit speed is put at 15 m/sec and seed rate can be as high as 28 seeds/sec. EC 481

www.fendt.com

PERFORMANCE IN FORAGER Fendt has pushed on the Italian forager market with the Katana 65, which uses a Merc MTU V8 kicking out a maximum power of 653 hp. On the Fendt machine there are some clever features such as the kernel cracker, a V disc unit installed in only 10-15 minutes. The corn cracker itself can be retracted out of work for grass silage at the press of a button. Chopping is carried out by a 800 mm wide, 720 mm diameter drum with 28 knives. Chop length can range from 3.8-20.7 mm or with a half set of knives up to 42 mm. For demanding crops the 15.93 litre engine works at 2.000 rpm for maximum power but in lighter crops this can be eased back to 1.600 rpm which gives a slight reduction in power but also saves fuel. The engine has been mounted inline so it sits lower in the chassis making service work easier. The rear bonnet is lifted up for filling the AdBlue tank. –

[37]

–

The latest news from the industry main protagonists EC 555

www.claas.it

CHOPPER FOR THE 3300 Claas has introduced a RotoCut version of its Quadrant 3300 which has only been available as a RotoFeed model since it was launched in 2011. Producing a 120x90 cm bale the latest version with a single or tandem axle with the option of rear steering on the latter. There are two chopper options; the standard RotoCut which has up to 25 knives and the FineChop which can use up to 51 blades. It is possible to reduce the number of knives in three stages for a longer chop. For easier blade changes and maintenance the knife cassette can be extended out to both sides. The 3300 by Claas also gets the pre-chamber from the 3200 model (120x70 cm) to help increase bale density. Changes to both baler models for the coming season include a wider 2,35 m pick-up with a double roller crop press. There is also the Power Feeding System auger which has deep flights to direct crop to a new spiral rotor. The pick-up also inherits the Jaguar forager cam track and rollers. EC 591

www.antoniocarraro.it

AND THE WINNER IS... 38 www.abcmagazine.eu

An International jury of experts from the sector has awarded the prestigious award “Intervitis Interfructa Innovation 2013” to Antonio Carraro SRH 9800, in the category “Technology for the cultivation and collection of grapes and fruit”. The jury established that this new hydrostatic, reversible, articulated tractor with a narrow track, has improved present working standards in the sector. In

particular, the ESC system (Electronic Speed Control), fitted on the SRH for the electronic control of speed, rpm and the Pto is particularly useful to the operator because it allows the functions of the tractor to be programmed, thus facilitating work by rendering it extremely accurate. SRH 9800 Antonio Carraro will be the only tractor to be awarded a prize at Intervitis Interfructa 2013, the important German meeting, dedicated to the vineyard and orchard sector, which will be held at Stuttgart.

EC 103

agriculture.newholland.com

BETTER BALE The New Holland all-new Roll-Belt variable chamber round balers replace the BR7000 and deliver capacity increases of up to 20% when compared to the BR7000. Available in 1.5 and 1.8 m bale diameters, it will become the default choice for large livestock operations together with cooperatives and straw,

–

hay and forage contractors. New Holland has produced over 225.000 variable chamber round balers, testament to their unrivalled performance and popularity amongst the world’s farmers. The pickup has been completely redesigned to boost capacity by up to 20% in silage. Operations can choose between 1.8 and 2 m configurations. The standard four tine bar pick-up is perfect for straw. The heavy-duty, five solid tine bar pick-up, with reinforced rubber tines, which are 10% stiffer laterally and last five times longer, maintain pick-up performance in difficult, uneven and stony terrain and will become the default choice for silage operations. The new optional feed assist roll transfers the crop from the pick-up to the rotor whilst simultaneously merging the flow of the crop to ensure that it matches the exact width of the bale chamber. 36

37 [38]

39 40

–

Agriculture&Machinery EC 553

www.agrex.it

SALT&SAFE To make roads viable and safe in colder monthes it is necessary to distribute sodium chloride on private and public areas. Maintaining the good condition of the road and reduce the risk of slipping is essential for road safety. For this reason, to avoid ice formation on the road, Agrex offers a complete range of salt, sand and grit distributors. The MAXI sand distributors have a tank with a great autonomy capacity assuring a high daily performance.

The solid supporting structure allows a speed up to 40 km/h. The distributor group is composed by two distributor discs with adjustable stainless steel radial vanes. The hopper bottom has a rubber conveyor to ensure an uniform distribution since the feed is regulated by a volumetric wheel which lies hydraulically on the distributor’s big wheel. The large bearing surface of the tires reduces the pressure on the asphalt even in particularly critical conditions.

EC 592

www.oregoncordless.com

EC 593

EC 387

www.nobili.com

www.bkt-tires.com

OVERSIZE IN PRUNING

RUBBER ON GRASS

The BV 170 - 190 - 210 PRO mulchers by Nobili are tractor-mounted machines to be fitted to the rear three-point linkage of the tractor lift. Ideal to shred large volumes of pruning with big diameter branches, bushes and green areas. The BV PRO mulchers are built with overdimensioned components; equipped with heavy hammers, three counter-knives and a rotor with notched tool holders that ensure an optimal shredding quality on wood. Supported by a rear roller with removable ends; collection rakes and iron front wheels can be fitted as optional equipment. The mulchers BV series 100 PRO are equipped with hydraulic axial offset and double hood for maximum robustness and safety in work. The mulcher is constructed in compliance with the European regulations.

The Agrimax Teris tires by BKT have been designed for the most modern harvesting equipments, where flotation and reduced soil compaction is extremely important. The casing design, coupled with the large foot print area, guarantee heavy load carrying capacity at low pressure. The new designed sidewall protector prevents tyre from damages and in combination with the strong casing with multiple layers of Polyester belts, provides an exceptional stability, handling and riding comfort.

–

[39]

–

39 www.abcmagazine.eu

CUTTING THE CABLE Oregon, a world leader in forestry, lawn and garden products since 1947, announces the expansion of the Oregon 40V MAX Cordless Tool System. The line expansion includes a new Trimmer/Edger, Hedge Trimmer, and Rapid Battery Charger offering a yard maintenance system that operates on the powerful and light-weight Oregon 40V MAX Lithium Ion batteries. Oregon first launched the CS250 Chain Saw in 2011. Utilizing PowerSharp, the chain saw has a built-in chain sharpening system, allowing the user to sharpen on the saw, on the job, in seconds.

The latest news from the industry main protagonists EC 558

www.argotractors.com

X-FACTOR

40 www.abcmagazine.eu

McCormick presented the brand's new X7 Series tractors that includes models from 143-212 hp. The new range comprises six models: three with 4-cylinder structural engines and three with 6-cylinder engines and chassis frames. The new McCormick tractors feature Beta Power engines that meet Stage IIIB emissions regulations. Other features include the Pro Drive transmission with four powershift gears in six ranges. Autoshift is available for all four speeds in the six ranges with sequential range shifting. The tractors also feature Load-Sensing closed-circuit hydraulics with a 123 lit/min flow rate across the range, and also have an electronically controlled rear linkage with a 9.300 kg lift capacity for both the 4 cylinder and 6 cylinder. A four-speed electro-hydraulically controlled rear Pto is standard equipment, while an electronically controlled front Pto and front linkage with 3.500kg lifting capacity is an option. EC 136

www.seppi.com

MUTIFUNCTION FOR THE GROUND

POSITION

TOWN POST CODE

COUNTRY

FAX

PH.

E-MAIL

WWW.

WHAT TYPE OF COMPANY DO YOU WORK FOR?

To receive further information on advertisements or editorial items from this issue, specify the ENQUIRY CARD NUMBER:

IN WHICH ACTIVITY IS YOUR COMPANY INVOLVED?

magazine

NAME

ISSUE 116 - 34th Year June 2013

ADDRESS

For an immediate response, fax this form to us on int. +39 02 89421484 or cut it and put it in an envelope and mail to: Casa Editrice la Fiaccola srl Via Conca del Naviglio, 37 20123 Milan - Italy

ABC

COMPANY

Agriculture Building Construction

The new multifunctional tiller/crusher Starsoil completes the range of soil tillers made by the Seppi M company. This machine is at the same time a stone crusher, forestry mulcher and soil tiller. For 150 to 250 tractor hp. It tills the soil and gravel roads up to 40 cm [16 inch] depth. It crushes stones up to 30 cm [12 inch] and mulches wood up to 40 cm [16 inch] diameter. The narrow depth skids penetrate the soil to reach maximum working depth. The anti-wear chassis and the special combination of hammers with tungsten carbide tips and holders, made of hard metal, give high wear resistance. The degree of crushing and mulching may be adjusted through the crushing bar and crushing grid. Optional are compacting roller and a grader blade, both with hydro-pneumatic leveling and the self alignment system Adam. The transmission has an integrated cooling circuit.

ENQUIRY CARD

ITALIAN BUILDING AND CONSTRUCTION

Condensed Specification Book Macchine Movimento Terra

b e W

www.condensedmmt.com Casa Editrice la fiaccola srl

EC 068

Get the ultimate up-close look at the future of concrete. Registration is now open for the show that offers an immense unveiling of all the newest equipment, technology and product breakthroughs in concrete. Bringing you the latest in everything from applications to sustainability, itâ&#x20AC;&#x2122;s the one show that lays the foundation for working smarter.

MARCH 4-8, 2014 | LAS VEGAS CONVENTION CENTER | LAS VEGAS, USA

Co-located with 2 014 ÂŽ