12 } Premium Feel Luxurious, Textured Wallcoverings
24 } Eco-Solvent Print & Cut Versatile and Durable Solutions
Compact footprint, with high productivity. by Cassandra Balentine
At Your Discretion
Which ink set to use in a print shop is at the discretion of the print provider. It depends on a number of factors from the media regularly being printed to and the type of applications produced to the shop’s physical footprint or capability to properly vent the space.
Which ink set to use in a print shop is at the discretion of the print provider.
With this in mind, our final issue of 2024 includes two separate articles featuring ink sets—latex/resin and eco-solvent—that are popular choices for wide format devices.
Latex/resin ink offers fast drying times, no outgassing, and media versatility. That’s the short version. You can read in detail about just how advantageous this ink set is in Ever Expanding.
Eco-solvent print-and-cut solutions are of interest. Various vendors recently released new products in this area. Considering wide format printing but need an entry-level device? Learn more in Eco-Solvent Print & Cut.
In addition to studies on two prominent ink sets, this issue includes a wallcovering media chart, and a spotlight on a swissQprint flatbed printer user.
Finally, Premium Feel narrows down the wallcovering segment with a look at textured materials. What once only included canvas and pebble finishes has expanded into a host of options that designers, artists, retailers, and many more can utilize when considering digitally printed wallcoverings. New textures like wood grain, grasscloth, and stone create depth and an add a certain feel to the intended environment.
EDITOR IN CHIEF
Thomas Tetreault ttetreault@rockportpubs.com
EDITOR
Melissa Donovan mdonovan@rockportpubs.com
ASSOCIATE EDITOR
Cassandra Balentine cbalentine@rockportpubs.com
WEB EDITOR
Melissa Mueller
ART DIRECTOR
Sarah M. White swhite@rockportpubs.com
CONTRIBUTORS
Olivia Cahoon, Tim Greene, Mark Hanley, Melinda Tetreault, Amber Watson
ADVERTISING SALES
PUBLISHER
Thomas Tetreault
NATIONAL ACCOUNT EXECUTIVES
Amanda Doyon adoyon@rockportpubs.com 978-921-7850, Ext. 170
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Avery Dennison Adds New Finishes
Avery Dennison Graphics Solutions expands its digital overlaminate (DOL) product line with the addition of two new DOL Max series finishes, DOL 1370 Max, a 1.3-mil luster finish, and DOL1380 Max, a 1.3-mil matte finish.
Avery Dennison launched the advanced DOL Max series in March 2023 with DOL1060 Max, a 2.1-mil gloss finish, and DOL1360 Max, a 1.3-mil optically clear gloss finish. The DOL Max films are engineered specifically for use with Avery Dennison MPI 1105 Supercast film, a leading digitally printable wrapping film. #165
Caldera Unveils CalderaRIP Version 18
Caldera releases CalderaRIP Version 18, the latest major upgrade to its RIP software. This new version introduces a range of features and enhancements designed to boost productivity, streamline workflows, and improve print quality for professional printers.
One of the key highlights of Version 18 is the integration of Adobe PDF Print Engine 6.3, ensuring superior performance and precision when rendering complex designs. Version 18 also offers full compatibility with macOS Sequoia, Apple’s latest operating system released in September 2024.
CalderaRIP Version 18 introduces smarter tools designed to simplify the print process and boost
efficiency. The hotfolder interface is revamped and now features a search bar, allowing users to quickly locate any ready-to-print file. With advanced processing order control, users can also select from various sorting algorithms—such as fastest, numeric, or alphanumeric—ensuring optimized workflows and timely job completion. Additionally, the QuickPrints auto-naming feature automatically renames exported print configurations using metadata, making it easier to share presets between different printers. Moreover, completed jobs are now automatically tagged in the ImageBar, helping users to identify finished tasks and avoid unnecessary reprints. #166
Introducing HP Premium Clear Window Film
Introducing HP Premium Clear Window Film—an innovative solution for creating attention-grabbing, long-lasting, transparent window graphics — which is designed for HP Latex ink technology.
This 2-mil optically clear polyester has excellent clarity and dimensional stability. The clear graphics give the visual impression of direct printing on glass, ideal for printers with white ink capability.
HP Premium Clear Window Film features an ultra-clear permanent adhesive for complete transparency. It is more durable and long-lasting than vinyl alternatives and is ideal for hospital graphics, high-end retail displays, event signage, and corporate interiors. #167
Summa
Next Generation Laser Cutter
Summa releases the L1810 Gen 2.6 laser cutter, an advanced textile cutting solution that redefines efficiency and performance. Designed for high-volume, high-precision applications, the L1810 Gen 2.6 is packed with innovative features that enhance every aspect of the cutting process, making it ideal for sportswear, dye-sublimated garments, and other textile applications.
Equipped with brushless motors, this machine offers increased durability and a longer lifespan. The new motors ensure consistent, reliable performance all day long.
Summa’s new motion control system is at the heart of the Gen 2.6 upgrade. It improves cutting precision and efficiency while increasing operational uptime. The enhanced electronics allow for quicker start-up times and smoother operations. #168
Global Availability of Paper Fleece Smooth
Drytac announces the global availability of Paper Fleece Smooth. The product was successful since initially launching in the U.K. earlier this year and made available to customers in other regions worldwide starting October 24, 2024.
This printable, non-woven paper fleece wallcovering is PVC free, making it an effective, environmentally friendly solution for interior décor work. Its photorealistic print quality produces sharp, detailed graphics with quick drying times.
Its dimensional stability allows for double-cut seams versus the traditional overlapping required. It is compatible with eco-solvent, latex, and UV printers, Paper Fleece Smooth has a smooth satin finish and a repositionable, permanent adhesive backed by an air egress release. #169
1) Drytac announces global availability of Paper Fleece Smooth, a PVCfree printable non-woven paper fleece wallcovering.
Experience Mutoh’s New All-In-One 24-Inch Eco-Solvent
Printer/Cutter Combo
The new Mutoh XpertJet (XPJ) C641SR Pro 24-inch ecosolvent printer and cutter combo is perfect for a range of applications such as stickers, t-shirt transfers, vehicle decals, wall decals, posters, and banners. Print and cut a 24-inch roll of media and operate at speeds more than twice as fast as its closest competitors. The XPJ-C641SR Pro with Mutoh GREENGUARD Gold Certified MS31 CMYK Eco-Solvent Ink and Genuine VerteLith RIP Software, bundled with FlexiDESIGNER MUTOH Edition 21, is a $2,199 value. This print-and-cut combo truly is BIGGER, BETTER, and FASTER. Request your free sample today. For more information visit mutoh.com. INFO# 14
SUPPLY55,
Simplify Your Cutting Operation Today
Engineered and manufactured by Saga, the ExpressCutPRO reduces labor and increases profits by eliminating the time-consuming task of manually cutting direct to film (DTF) or UV DTF transfers. Featuring an integrated conveyor belt and quick response workflow allows for a fully unattended workflow experience. Increase your output while reducing operation costs with ExpressCutPRO DTF Cutters. For more information visit supply55.com, call 734-668-0755, or email sales@supply55.com. Simplify your cutting operation today with ExpressCutPRO. INFO# 15
Perimeter Trim System
Trim USA’s Perimeter Trim System gives you the ability to quickly, easily, and inexpensively install decorative edge protection around your mounted images. This system eliminates the need for hand cutters, rulers, and markers, with little training needed to operate. Giving your mounted images a polished finish that adds value and distinguishes your work. The high impact ABS plastic extrusions will not shrink or warp, which means that your work will last. Give Trim USA a call at 800-642-0959 or email sales@trimusa.com. INFO# 16
Custom Striping
Unique to Trim USA, the BigStripe Custom Stripe Program gives you custom rotary slitting up to 30 inches wide, with capabilities to custom configure single- or multi-color, voided, overlaid, butted, or overlapped stripes. Use your choice of today’s most popular pressure-sensitive films by 3M and other leading manufacturers. Reflectives, opaques, and metallics are all eligible materials. These stripes are ideal for identifying fleets, railroad cars, boats, police and emergency vehicles, gas station awnings and canopies, decorative interior/exterior walls, and any other applications where big stripes are used. If you have a big job, Trim USA can cut it down to size! Visit trimusa.com. INFO# 17
Epson Auto Chart Reader Color Management Tool
Epson announces its new Auto Chart Reader Accessory is available through Epson Authorized Professional Imaging Resellers. Designed to automate and simplify color management using the Epson SD-10 Spectrophotometer and Epson Edge Print, the Auto Chart Reader and Epson Edge Color Lite software solution extends color management capabilities. The comprehensive color management workflow creates color profiles and verifies and calibrates color, helping print shops save time and resources by avoiding reprints due to color inaccuracies.
The lightweight, portable accessory allows users to create, print, and measure color charts to keep colors consistent and accurate, helping to save on time and costs. The Auto Chart Reader is easy to operate, automatically detecting and measuring charts on a variety of media, including thick media, without the need for manual alignment. #170
Xanté Introduces X-24 UV Flatbed
Xanté introduces the X-24 UV flatbed printer. Building on the success of the X-16, the X-24 offers enhanced features, including increased production speed and 3D texturing capabilities.
Central to the X-24’s design is its dualhead configuration, equipped with Epson i3200 printheads. This allows print shops the choice between CMYK and white or dual CMYK for vibrant, high-resolution printing. It’s designed with a 24x18-inch full-bleed print bed with edge-to-edge precision, supporting a range of media. In addition to its capability to handle substrates up to six inches thick, UV Unlimited technology provides the flexibility to print on rounded surfaces. #171
TRIM USA
INC.
TRIM USA
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Vision’s optional Raster Braille Pen attachment accelerates the production of ADA-compliant signs by inserting Raster Braille Beads automatically, for a quicker
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1) Examples of printed texture with high gloss digital ink. The fi nal piece was displayed in Roberto Longo’s Searchers exhibition. 2) DMR Graphics printed artwork using its swissQprint Nyala for artist Robert Longo’s exhibition, Searchers , which took place at the Pace and Thaddeus Ropac’s galleries in London, England.
WArt Revival Technology and Creativity Combine
by Cassandra Balentine
ide format print is often utilized for commercial purposes, from banners to vehicle wraps and rigid point of purchase displays. However, as skilled operators learn the depths of advanced print technologies, new opportunities arise.
DMR Graphics is a large format print shop well versed in wide format graphics for commercial and industrial uses. However, it recently started connecting with artists, opening itself up to new opportunities that test the limits of modern print technology.
The Background
With 60 combined employees in three plants, DMR Graphics operates from a cutting-edge 35,000 square foot facility near Philadelphia in West Conshohocken, PA. Over 35 years
of experience allows the company to specialize in collaborating with designers, display manufacturers, and advertising agencies. It is part of parent company Innvoke, which has locations in Cranberry, NJ as well as a new division in Woodstock, GA.
I see our flatbed business growing, mainly due to the materials possible. A lot of eco-friendly boards are coming out and generating interest.
— Jamie McLennan, GM/senior sales executive, DMR Graphics
DMR Graphics specializes in large format digital and screen printing. It offers a range of applications including aluminum signs, backlit signs, banners, billboards, building graphics, corrugated displays, decals, danglers, environmental graphics, fine art reproduction, floor graphics, graphic overlays, packaging, point of sale graphics, pole signs, posters, standees, rail strips, trade show displays, transit advertising, vehicle graphics, wall graphics, and
window signs. It completes a lot of projects that blend products together like acrylics, plastics, and magnets.
Much of the print provider’s work is produced on one of its three flatbed devices. It operates two swissQprint Nyala 3.2-meter machines, as well as a Canon U.S.A., Inc. Arizona flatbed printer in NJ.
The first Nyala, which features CMYK plus white and clear, was purchased in 2020 during the pandemic, which Jamie McLennan, GM/senior sales executive, DMR Graphics, says gave the company ample time to learn the ins and outs of the press. The other Nyala was added this June and offers a full color gamut—CMYK, white, clear, neon pink, neon yellow, and orange inks.
Its other wide format printing machinery includes a roll-fed Canon Colorado device featuring Canon’s UVgel inks in CMYK plus white. It also has spot and matte gloss capabilities.
For finishing the print shop employs two Kongsberg Precision Cutting Systems CNC cutters, lamination machines, as well as stations for fabricating and bending acrylics and PVCs to different shapes.
When the second Nyala printer was added this year, DMR Graphics refreshed its plant with newly painted ceilings and floors. It now offers tours so that its customers and potential clients can visit and see the
depths of its printing capabilities in person.
Flatbed Savvy
Currently, McLennan estimates that at DMR Graphics 80 percent of its business is completed on a �latbed. However, some of this is shifting with improved media compatibility and speeds achieved with its roll-fed Canon Colorado printer.
Overall, �latbed printing is an area of growth for DMR Graphics. “I see our �latbed business growing, mainly due to the materials possible. A lot of ecofriendly boards are coming out and generating interest,” offers McLennan. In fact, at press time, the shop’s �latbeds were booked solid for two weeks.
When the shop was searching for a new �latbed printer, what ultimately sold them on the Nyalas was the quality, various effect capabilities, and the priming solution that solved adhesion concerns. In addition, features like registration and Kea, exclusive swissQprint software, which helps create the pattern used in droptix lenticular software, were also important selling points.
Textured Art
One feature of swissQprint �latbeds is the ability to layer ink for a textured effect. This is bene�icial for more than just marketing graphics and signage, introducing DMR Graphics to the art world.
DMR Graphics works with another local business that owns a large format scanner to serve
artists. For example, it recently teamed up with artist Robert Longo to create an exhibit taking place at Pace and Thaddeus Ropac’s galleries in London, England during October and November 2024.
The exhibition, Searchers, features a large, �ive-panel multimedia wall art that showcases Longo’s scaled charcoal drawings. His works are sourced from various inspirations like television, �ilm, news, photography, personal creations, and the internet. From here he selects, alters, and enlarges the images with the help of modern technologies.
With its swissQprint Nyala �latbeds, DMR Graphics creates special effects by layering inks. While it is different from commercial
print work, it brings new opportunity and excitement into the business.
Discovering New Channels
DMR Graphics offers a range of large format applications for its commercial clients, from silk screened posters to window graphics and wall murals. It is well versed in printing and cutting high-quality rigid signage and displays on its �latbed printers everything from acrylics to corrugated board, foamboard, wood, and metal.
Its more recent work with artists allows the company to explore all the possibilities available to them with swissQprint Nyala technology. D
See page 18 for more info.
igitally printed wallcoverings can take a space from simple to elevated elegance, and it isn’t just the graphic that achieves this, but the textures, embossments, and embellishments found in printable wallcovering materials.
As product design evolves for both wallcoverings and the printers/ink
by Melissa Donovan
sets that can print to them, more options appear. These range from mimicking natural materials like wood or stone to complete custom collaborations with artists.
Early Beginnings
When digitally printed wallcoverings first came on the scene, texture was scarce. Vinyl as a smooth surface was paramount and other
wallcovering materials mimicked their traditional cut-and-paste with glue predecessors.
“Wallcovering options began similarly to Henry Ford’s first cars, the Model T, and the famous saying—
Above) Drytac’s ReTac Textures features an embossed canvas, sand, linen, or woodgrainlike finish that adds depth and visual appeal to static, flat graphics.
‘you can have it in any color, as long as it’s black.’ Early wallcovering options were limited in their variety of textures to smooth and canvas, similar to how Ford’s cars were limited in color options,” notes Jay Kroll, product manager for cut, transit, and wall solutions, General Formulations.
“Initially, most of the textures available in the digital printing market were the same as those found in traditional vinyl wallcoverings. These included classic textures that were popular at the time,” explains Angel Georgiou, senior product marketing specialist, Canon U.S.A., Inc.
Popular textures include canvas and pebble finish. “Textured materials for digital print were designed to emulate traditional wallpaper and fabric coverings. Early inkjet printers had difficultly getting quality colors on the more textured finishes,” shares Peter Bourgeois, territory manager, Drytac.
Kitt Jones, business management and co-creation manager, Roland DGA Corporation, admits that it was challenging to reproduce designs with clarity, color accuracy, and consistency at the advent of textured media digital printing.
“When digitally optimized wallcovering first hit the market, most of the available products were launched on smooth print surfaces because most of the providers came from the traditional side of the business where textures or finishes were done after print, rather than before. Furthermore, owing to the density of the paper or nonwoven, it can be difficult to capture and hold a grain or texture on such surfaces within the traditional production model,” notes Paul Paulette, director of market development, wide format, Potsdam Specialty Paper, Inc. (PSPI), which has a distribution relationship with Faze3 SMS.
Present Day
As technology advances and customer requests for variety increases, today’s digitally printed wallcoverings have evolved in terms of texture.
More options, like wood grain, exist, and Bourgeois points out that these textured wallcoverings are seen in commercial applications like lobbies, museums, and retail décor. “This is to create depth of image and enhance the feeling of an environment. A subtle texture draws attention to your image or message in a distinct and creative way.”
“Popular options now include grasscloth, linen, canvas, and plaster-like finishes, moving away from the more subtle, low-texture options like suede. These textures are commonly used in spaces where designers want to add a tactile, high-end feel while maintaining durability,” says Georgiou.
Now that “modern digital printers handle a wider variety of textured media, including more pronounced embossing, deeper textures mimicking natural materials like wood or stone, and even custom textures designed to complement specific artistic or design concepts,” the variety has expanded, suggests Jones.
“Embossments are growing more detailed and can offer different finishes or compatibility with printers to add different embossment effects right onto the media. These are used in commercial spaces, retail environments, immersive exhibitions, art installations, and trade shows,” says Audrianna Manee, marketing manager, Ultraflex Systems, Inc.
Kroll sees textured wallcoverings in all types of environments— from bedrooms to bathrooms and boardrooms. “Residential, retail, hospitality, commercial, and event spaces all benefit from the use of wall décor. It’s a profitable segment for any print service provider to be involved in.”
For those designers choosing texture, Paulette says it is to “add depth and character to their artist’s pallet, to allow light to play off the structured surface, and to help mitigate the impact of
1) Canon distributes wallcovering materials from a number of vendors, all of which are endorsed for printing on its Colorado UVgel series of printers. 2) Photo Tex is made up of 100 percent polyester fabric and is available in several versions to meet all inkjet and install surface needs.
wall surface imperfections on the printed image.”
“We are consistently testing embossing patterns in our marketing department to see how inks interact with patterns ranging from leathers, fabrics, natural patterns, and industrial patterns as well,” shares a representative from Ecological Fibers, Inc.
The actual media isn’t the only thing producing texture, as aforementioned by Manee. “New UV inks and printers can print all sorts of raised textures on different textures, which is very interesting to see,” notes Jeff
Mills, TexStyles national product manager, Beaver Paper & Graphic Media, Inc.
One example is Roland’s Dimensor S texture printer, which uses a structure ink, heat, and special PVC-free media to create customized textures and dimensional effects. “The unique interaction that takes place between the specialized PVC-free media, water-based CMYK inks, and structure ink as they run through the Dimensor S printer’s on-board heater allow these custom textures and embossing effects to be printed in one pass,” explains Jones.
Media Options
Textured wallcoverings are more common in vinyls, but as is true with any technology, advancements are paving the way for increased variety.
“Most textured wallcoverings are vinyl based due to their attributes. Vinyl wallcoverings have advantages in durability and cleanability, especially in high-traffic areas. Textures are available in both PVC-free and PVC-based wallcoverings, but currently there are more embossments available for vinyl materials as they are more popular,” explains Kylie Schleicher,
director of product development, Ultraflex Systems.
According to Kroll, embossed patterns are primarily seen in vinyl substrates due to cost and “the inherent ability to mold and shape the vinyl to reflect the different textures. Paper and other materials are also used, but with less flexibility for specific patterned textures.”
With vinyl a top choice due to durability and versatility, Georgiou admits PVC-free products are making a push by offering textures similar to vinyl. However, they tend to be more subtle
because of the inherent differences in the substrate.
“The majority of wallcovering media is PVC based,” agrees Bourgeois, “as it is very printable and has excellent longevity and can be easily cleaned. As is the trend in much of the industry, there is an increased demand for wallcovering to be more sustainably built and sourced driving increased paper-based and PVCfree materials.”
Polyester materials are gaining ground because they are not only sustainable, but non-flammable and the material does not shrink over time, according to Walter Gierlach, president, Photo Tex Group, Inc.
Jones believes that “textured wallcoverings aren’t restricted to any single material but depend on the specific manufacturing processes and design choices made by wallcovering
producers. Each material brings its own benefits regarding texture appearance, durability, and maintenance characteristics.”
Good and Bad Digitally printed wallcoverings featuring textures are an added aesthetic for any environment, however, there are challenges to be aware of in terms of printing.
Traditionally, “water-based and solvent ink sets did not have the lightfastness and permanence required for wallcovering applications without lamination, which was not an option on textures. Advances in latex and UV ink has made for far better results in colorfastness, wipeability, and cleaning,” shares Bourgeois.
Two issues to keep in mind are a textured wallcovering’s irregular surfaces and color consistency. “Textured wallcoverings often have irregular surfaces with varying heights and depths. Achieving consistent ink application across these textures can be challenging, leading to uneven print quality. Color consistency is also challenging, as achieving consistent color reproduction on textured wallcoverings can cause variations in ink absorption and surface reflectivity across different material parts,” shares Jones.
“One challenge with textured wallcoverings is that the texture itself can sometimes interfere
with the pattern or image being printed. Matte finishes are often used to minimize this issue, but it’s crucial to ensure the texture complements the design being printed,” states Georgiou.
To ensure a proper finish—and that the ink adheres well—many vendors have their own secret sauce. Take Worthen Printable Fabric Solutions Group’s Fusion Digital Paper brand. “We make our own top coatings to assure ink/toner adhesion and print fidelity no matter how the print technology has developed over the years,” says Scott Cammons, sales manager, Worthen.
Another example, PSPI’s Digital Wallcover Portfolio is promoted as offering total cross platform ink compatibility. “While we have engineered our performance digital coatings to work equally well on both our Smooth as well as our textured surfaces, natural products like cork, string, handwoven jute, and wood remain a difficult cross platform challenge. Not only due to the differences in their surface energy, which relate to ink adhesion and durability, but also due to handling challenges on some of the printers. Not all media paths are created equally as some are more tortuous that others,” explains Paulette.
Ecological Fibers also enacts a proprietary coating process. These coatings include zero solvents, no heavy metals, or harmful chemicals. “The Brava PVC-Free Wallcoverings line can be coated with not only different finishes, but also create
base colors, which in turn can reduce the expensive ink usage of the printers, sometimes by 80 percent,” explains the Ecological Fibers representative.
“It is important to choose a substrate that encompasses compatibility and can produce a topquality product with a top coating that will provide no ink adhesion issues, as well as picking a product that print manufacturers trust,” attests Manee.
Trending into 2025
Whether it’s a specific texture or wallcoverings in general, there are big things to look forward to in 2025 and beyond.
Georgiou says high-end textures are popular and this popularity will continue into the new year. “The trend is moving toward more sophisticated and subtle textures that offer a high-end, refined look. Designers increasingly seek materials that not only deliver aesthetic appeal but also provide durability. As the demand for luxurious and elegant designs continues to grow we expect more interest in textures that offer a premium feel when printed.”
“The market really continues to grow in the home décor sector using well-known artists designing exclusive, new wallpaper images and patterns,” agrees Gierlach.
Jones also “sees continued exploration of wallcoverings as a medium for artistic expression, with collaborations between artists and manufacturers leading to more avant-garde designs.”
Speaking to adhesives, Bourgeois believes more temporary adhesives will be used so that wallcovering material can be cleanly removed without adhesive residue or damaging walls. “This trend is driven by the need for customizable, non-permanent solutions, especially with the rise of home office spaces and rental properly personalization.”
“I expect to see increasing demand for personalized and on demand designs that can be easily created and then printed on wallcoverings, allowing homeowners and designers to create unique spaces tailored to their preferences,” seconds Jones.
Sustainability is also of note. Schleicher foresees the focus on sustainability continuing to grow in this market as materials evolve and improve. Her colleague, Manee, says this is bolstered by
increased environmental awareness, as well as consumers and designers focusing on reducing their carbon footprint. This is “even more so with laws or enforcements with building regulations such as ‘green’-certified buildings, eco-friendly hotels, and wellness facilities, in which sustainable textures will be found,” adds Manee.
“The next frontier for digital wallcovering may come from the evolution of durable structured woven fabrics at the upper end of the market, as we continue to push the envelope for unique as well as push past the traditional environmental challenges of a PVC-driven market,” adds Paulette.
Growing Together
The future of wallcoverings means keeping pace with all components of the print eco-system. “As paints evolve, and applications get more
complicated, the materials will need to change and grow along with them. There is a push for more ‘one-size’ solutions and low-cost alternatives for sustainable materials and a broader portfolio of options, but at the core of that is the ability to confidently produce a quality product based on the customer’s requirements that helps to further their brand identity,” notes Kroll.
“Textures advance as the market changes and technologies advance. As the market asks for different traditional wallpapers and printers evolve, together the industry is able to change and grow available materials,” concludes Schleicher.
Textured wallcoverings is the theme of our November webinar. Visit digitaloutput.net/webinars to register or view our latest broadcast. D
ater-based ink sets were at the inception of digital printing. Ink chemists push the envelope constantly to introduce new products that advance the print process with efficiencies in production as well as better the environment. Enter latex—or resin—ink.
When HP Inc. coined the term “latex ink” and introduced this technology at drupa in
2008, it was met with great interest—and perhaps skepticism. Was this the future of wide format digital print? After gaining mainstream recognition in the following years, it was clear latex was here to stay and other competitors entered the field.
Today latex ink or as many of HP’s competitors refer to it—resin ink—is a prevalent player in wide format. Analyst firm
by Melissa Donovan
I.T. Strategies’ report published in the 2024 August issue of Digital Output states that “combined, eco-solvent and latex account for almost half of vendor revenue share of the wide format graphics print market, making it the largest revenue segment.”
Above) With HP Latex ink, end users realize the full benefits of sustainability—water-based ink, user-installable printheads, odorless printing, instantly dry prints with no outgassing needed, and no warning labels on the ink cartridges.
Overwhelming Advantage
Latex/resin ink offers a host of advantages for those print service providers (PSPs) committed to working with the technology. Media versatility, fast dry times, and environmental benefits top the list. A large selection of media can be printed on using these inks. “For a sign shop that does a lot of different types of work, the media options for printing with latex are wide,” notes Joshua Gill, senior manager, Brother International Corp.
Brother’s latex ink offers a high color depth and excellent print result on a range of materials, including PVC, paper, canvas, as well as wallpaper.
“As long as the media’s thickness is compatible with the printer, it can be used, making this a highly versatile solution for print shops with limited equipment or those seeking an all-in-one printing option,” states David Lopez, product manager, professional imaging, Epson America, Inc.
1) The HP Latex 2700 series of printers are designed to tackle high volumes of large format signage and decorative applications. 2) The TrueVIS AP-640 from Roland is a latex printer that offers versatility with enhanced media compatibility. 3) Brother’s latex/resin inks boast a wide color gamut and in conjunction with Brother printheads create high-quality prints at resolutions of up to true 1,200x1,200 dpi.
Various applications benefit from being created with the help of latex/resin ink sets. HP Latex
inks, for example, are able to print onto paper, self-adhesive vinyl, wallcoverings, and many specialty substrates.
“Latex technology is great for production runs of many different applications. One of the big advantages of latex technology is that the output is ready for installation, lamination, or shipping as soon as the printing is completed— there’s no need for outgassing time,” shares Daniel Valade, product manager of digital print, Roland DGA Corporation.
Lopez points out that “as an aqueous-based ink, resin requires no off gassing, allowing prints to be ready for immediate lamination. This can save print shops anywhere from six to 24 hours of drying time compared to solvent inks, significantly speeding up production workflows.”
Since latex/resin inks are water based, they tote an environmental advantage. “Using a water-based chemistry such as HP Latex also ensures an end-to-end sustainable offering—from disposable printheads and maintenance supplies to the UL ECOLOGO and UL GREENGUARD certifications,” explains
Thomas Giglio, large format segment lead, North America, HP.
“Sustainability is quickly becoming the cornerstone of the innovations we’re seeing in the market. New and reformulated materials making use of recycled components, eco-friendly packaging, and ‘green’ production processes can now be combined with water-based, ecofriendly latex inks to reach everexpanding markets and applications,” adds Gill.
Overcoming Initial Setbacks
Latex/resin ink wasn’t always as accommodating. Like any new technology, it had its challenges.
One of the initial issues involved “the amount of heat needed to evaporate the vehicle and cure the resin component of the HP Latex ink,” according to Giglio.
Four generations of HP Latex ink later—this issue is solved. “It has allowed for considerable reduction in the amount of heat needed, thus increasing our customers’ application reach while still delivering the highest image quality,” shares Giglio.
With these high levels of heat, “the temperature associated with thermal printhead and ink technologies created initial challenges on various substrates resulting in limited media and application uses,” explains Gill.
“Some of the initial challenges with latex printing were related to media compatibility. Latex inks and the optimizer require a significant amount of heat to cure, which can have an adverse effect on some materials, however, media manufacturers have come a long way in the last five years. Now, there is a much wider range of materials available that are compatible with latex inks,” says Valade.
Latex/resin ink require an optimizer to be printed first, and then the ink is applied on top, this also presented difficulties early on in development. “The optimizer
and ink cannot mix outside of the printed image, and if they mix beforehand, they can bond and ruin the printhead,” explains Lopez.
When developing the SureColor R-Series, Epson engineered a way to ensure the optimizer and ink stay separate prior to the printing process, including a redesigned MicroPiezo printhead, replaceable fabric wiping system, and maintenance flushing pads to clean the printhead prior to printing.
Continued Development
Challenges still exist, and manufacturers constantly revamp ink chemistries and hardware to address—and potentially— solve them.
Speed, quality, and performance are three areas that Gill says still seek improvement. “Brother has pushed the envelope in color with the gamut of its latex resin inks, then built a dedicated printhead with which to deliver it all on an environmentally friendly platform. The demands of the market will likely not move far off the aforementioned parameters but Brother continues to work toward besting every iteration of our solutions,” admits Gill.
Color gamut is top of mind, more specifically increasing the color gamut without adding extra color channels. “While many of our competitors use extra colors
like red, orange, and green, our continual ink chemistry development has allowed us to innovate higher pigment loads and deliver an enhanced gamut while only using six colors,” explains Giglio.
White ink continues to be of interest. “More users are starting to ask for white ink technology as a way to expand their product offerings,” notes Valade.
HP Latex white ink is an on demand white ink solution. Giglio explains that HP end users can remove the white printheads from the printer when not in
use, which eliminates both costly maintenance and waste— this is typically associated with white ink.
Maintaining a quality print throughout the drying process is something Lopez says is an ongoing challenge. “Resin is a water-based ink and requires a drying process to evaporate the water and leave the pigment to bond with the substrate. Print shops need to be aware different materials require different levels of heat for a successful drying process. If a post-heater temperature is too high it can cause a wave in the substrate
or possibly scorch the material. Identifying the appropriate heat level for the substrate being used is critical to ensure highquality output,” he suggests.
To address this, Epson incorporated a three-tiered heating system—a pre-, platen-, and post-heater—into the SureColor R-Series printers. “This system promotes even drying by allowing the water evaporation process to happen prior to the print reaching the post-heater, so by the time the print reaches the post-heater, most of the drying is complete, reducing the risk of heat damage,” explains Lopez.
Competitive Spirit
Latex/resin ink is advantageous for the PSP looking for a one-stop shop when it comes to its equipment. The fast drying times, no outgassing, and media versatility allow for multiple applications to be printed and subsequently created from a latex/resin-based wide format printer.
HP was at the forefront of this innovation, but Brother, Epson, and Roland are now part of the fray with technologies of their own. And I think we can agree, versatility in product, as well as competition is certainly a good thing. D
co-solvent inks are well suited for outdoor and indoor graphics. Select vendors in the wide format space provide eco-solvent printand-cut solutions. These devices typically feature a compact footprint, high productivity, and high image quality. Targeting a versatile range of applications,
by Cassandra Balentine
eco-solvent wide format printers are utilized for the production of decals, stickers, banners, posters, vehicle graphics, canvas, and mounted signage, which makes the use cases endless.
There are notable new releases in this area, including Mutoh America, Inc.’s first
product in the eco-solvent print-and-cut space, the XpertJet C641SR Pro.
Mimaki USA, Inc. also recently added to its eco-solvent print-and-cut portfolio with Above) Mimaki recently introduced the CJV200 Series of eco-solvent, roll-based print-and-cut devices ideal for generating decals and stickers.
the introduction of the Mimaki CJV200 Series, which is the next generation of the company’s print-and-cut lineup. This entrylevel series is available in 35-, 54-, and 64-inch widths.
Benefits of Eco Solvent
As previously noted, wide format print-and-cut machines that utilize eco-solvent inks are well suited for the production of a range of applications from stickers and decals to banners, posters, and vehicle wraps.
Michael Litardo, marketing manager, Mutoh, says eco-solvent inks present enhanced color output and durability compared to other print technologies.
“Eco-solvent inks are versatile, durable, and scratch resistant, making them ideal for a range of outdoor and indoor applications,” seconds Daniel Valade, product manager of digital print, Roland DGA Corporation.
“Eco-solvent inks are durable because they ‘attack’ the vinyl and become one with it, ensuring lightfastness and outdoor durability,” comments Timothy Mitchell, senior manager, customer experience, Mimaki USA. “They are excellent at reproducing color, particularly on translucent vinyl materials. For applications such as stickers, vehicle markings, or decals that are printed to adhesive-backed vinyl, the combination of printing and �inishing on one machine—plus the durability and vibrancy of the �inished print— in one print-and-cut device is all some shops need to boost their
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business. These devices can also be set up for unattended printing and cutting, freeing employees to work on other projects.”
Valade points out that Roland’s GREENGUARD Gold certified TR2 eco-solvent inks are specially formulated to bring out the best in its TrueVIS VG3 and SG3 ecosolvent printer/cutters. “The TR2 ink options for our VG3 printer/ cutters include not only CMYK, light cyan, and light magenta, but also new orange and green inks, allowing for expanded gamut and maximum versatility. The TR2 inks for SG3 printer/cutters offer the same level of color vibrancy
and accuracy but are CMYK only. In addition to the rich color and vivid image quality these inks deliver, they are also extremely durable, making them great for outdoor applications as well as indoor use.”
Further enhancing the capabilities of Roland’s TR2 eco-solvent inks is the company’s True Rich Color 3 preset in Roland’s VersaWorks 6 RIP, which lets users reach new areas of color, such as purples, reds, greens, and other challenging hues, and achieve brighter, more detailed, and more accurate color results, according to Valade.
Eco-solvent inks also tend to stretch well without cracking or peeling, so they’re a great choice for vehicle graphics and wraps.
“There really aren’t many limitations as far as eco-solvent inks are concerned, although other ink types such as UV or latex may be better suited for some specific applications,” admits Valade.
There are some limitations when it comes to finishing, admits Litardo. “Immediate lamination is probably the biggest limitation, in comparison to something like UV LED printing.”
Mitchell agrees, noting that compared to other printing technologies, eco-solvent inks take longer to cure, which can impact the laminating process for a vehicle wrap. “However, the quality, colorfastness, and ability to run jobs unattended can offset this limitation, and the trade off of durable, highquality prints is often worth the extra time.”
Asking for Eco Solvent
New eco-solvent wide format devices respond to market needs.
“There is a demand, especially in a post-COVID society, for small businesses and entrepreneurs to have devices that have a low
1) Roland expanded its TrueVIS family of wide format printer/cutters to offer print professionals more choices
barrier to entry financially and are space conscious,” shares Litardo. While the Mutoh XpertJet C641SR Pro has graphic designers and crafters in mind, it is also great for larger print service providers (PSPs),” he shares.
Mitchell believes that certain customers need an inexpensive, entry-level print-and-cut device that can fit into a relatively tight space and act as their universal printing system, capable of printing indoor and outdoor applications with equal ease and can also generate all types of decals and stickers. “It’s also attractive to small retail stores with tight space requirements and PSPs who want a built-in cutter but at a lower price point than production systems,” he adds.
People who choose print-and-cut devices often seek versatility, reliability, quality, and production capabilities that meet the needs of their respective businesses.
“Our TrueVIS roll-to-roll ecosolvent printer/cutters offer all of the above, plus unsurpassed image quality and color, making them popular among sign shop owners, vehicle wrap operations, and other print professionals,” says Valade.
Versatile and Durable
The top advantage of eco-solvent print-and-cut devices is versatility. These workhorses produce an extensive array of applications from stickers and decals to vehicle graphics. Eco-solvent inks provide further versatility, meeting both outdoor and indoor graphic needs for all size print providers. D
