Recent trends in fluid mechanics (vol1, issue3)

Page 1

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Recent Trends in Fluid Mechanics Focus and Scope Covers ? Conservation of mass, energy, momentum ? Kinematics of fluid flow ? Dynamics of fluid flow ? Pipe flow system ? Newtonian and Non -Newtonian fluid ? Flow, Turbulence and Combustion

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Amar Mullick, Professor National Institute of Technology, Durgapur, India.

Anirbid Sircar Director, School of Petroleum Technology Pandit Deendayal Petroleum University Raisan, India.

Ashis Kumar Sen Assistant Professor, Department of Mechanical Engineering, Indian Institute of Technology Madras.

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Pradyumna Ghosh Associate Professor, Thermal Engineering Department of Mechanical Engineering Indian Institute of Technology, BHU(IIT-BHU) Varanasi, India.

Ramesh H Gowda Water Resources Engineering Specialist, National Institute of Technology, Karnataka Suratkhal, India.

Shibu G Pillai Chemical Engineering, Department Institute of Technology Nirma University, India.

Somnath Roy Assistant Profesor, Department of Mechanical Engineering Indian Institute of Technology,Patna.

Vikas Mahto Associate Professor, Department of Petroleum Engineering Indian School of Mines Dhanbad, India.


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I take the privilege to present the print version for the Volume 1 Issue (3) of Recent Trends in Fluid Mechanics. The intension of RTFM is to create an atmosphere that stimulates creativeness, research and growth in the area of fluid mechanics and applications. The development and growth of the mankind is the consequence of brilliant Research done by eminent Scientists and Engineers in every field. RTFM provides an outlet for research findings and reviews in areas of fluid mechanics technology found to be relevant for national and international recent developments & research initiative. The aim and scope of the Journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high level learning, teaching and research in the domain of fluid mechanics research. Finally,I would like to thank Authors for their continued support and invaluable contributions and suggestions in the form of authoring. I express my sincere gratitude and thanks to our Editorial/ Reviewer board for write ups/ reviewing and providing constructive comments for the advancement of the journals. With regards to their due continuous support and co-operation, we have been able to publish quality Research/Reviews findings for our customers base. I hope you will enjoy reading this issue and we welcome your feedback on any aspect of the Journal.

Dr. Archana Mehrotra Director STM Journals


Recent Trends in Fluid Mechanics

Contents

1. Fluid Flow and Solidification Analysis in Gravity Die Casting (GDC) Mahendra H.M., Ashwin C. Gowda, D.P. Girish

1

2. Development of Inhibitive Water-based Drilling Fluid System for Shale Formation Rajat Jain, Tinku Saikia, Vikas Mahto

12


Recent Trends in Fluid Mechanics Volume 1, Issue 3 www.stmjournals.com

Fluid Flow and Solidification Analysis in Gravity Die Casting (GDC) Mahendra H.M.1, Ashwin C. Gowda2*, D.P. Girish3 1

Department of Mechanical Engineering, RRCE, Bangalore, Karnataka, India Department of Computer Aided Engineering, VTU-Visvesvaraya Institute of Advanced Technology, Muddenahalli Chickballapura 562101, India 3 Professor & Head Mechanical Engineering, GEC Ramanagaram, Karnataka, India

2

Abstract Gravity die casting is a process wherein the fluid metal is poured into metallic moulds without application of any external force. The fluid metal enters the cavity by gravity method. In the design of dies for GDC, usage of “cores” is an important issue. The undercuts and the hollow shapes are produced with the help of additional mould parts called “cores”. For simple shapes without any under cuts the metallic cores could be used, whereas for undercuts and complex hollow shapes, which are difficult to retract, sand or plaster of Paris cores are employed. The gravity die casting process is required for huge volume production of non ferrous alloy castings of aluminum, magnesium, copper and zinc base alloys and to limited extent for cast iron castings. Castings can be produced by operation of dies manually or by automatic devices or through die casting machines based on the body of production. The die materials used are gray cast iron and steels. The GDC process is ensuring to achieving 20% higher mechanical properties than that of a sand casting because of quick rate of solidification imparting better grain size. The process can be automated and also can produce semi-gravity die-castings using sand or plaster of paris cores for production of interior details. In this study the Housing casting part produced were defective due to improper gating design, riser design, air entrapment, cold metal, etc. Using Advanced Simulation Software I have analyzed the problems existing and implemented such that defect free and quality castings are produced. The process is implemented to get good quality and defect free casting.

Keywords: die casting, GDC process, grain size, cores

RTFM (2014)© STM Journals 2014. All Rights Reserved


Recent Trends in Fluid Mechanics Volume 1, Issue 3 www.stmjournals.com

Development of Inhibitive Water-based Drilling Fluid System for Shale Formation Rajat Jain, Tinku Saikia, Vikas Mahto* Department of Petroleum Engineering, Indian School of Mines, Dhanbad, Jharkhand, India Abstract The drilling of troublesome shale formations leads to severe wellbore instability problems due to swelling and dispersion of the shale cuttings in the welllbore. Hence, the formulation of inhibitive water-based drilling fluid system with enhanced rheological properties and filtration characteristics is a critical issue for these complex shale formations. This research article consists of a favourable drilling fluid system developed using potassium chloride (KCL), partially hydrolyzed polyacrylamide (PHPA), ethylene glycol and xanthan gum polymer. The rheological properties and filtration characteristics were measured as per API recommended standard procedures for field testing of drilling fluids. The developed system has low plastic viscosity, good gel strength, high consistency index, and moderate apparent viscosity for the optimum performance of the drilling fluid system while dealing with shale formations. The developed drilling fluid formulations exhibited low fluid loss volume during the filtration studies. This system has high inhibition property which controls the hydration and dispersion of the shale cuttings inside the wellbore. Hence, developed inhibitive waterbased drilling fluid system may be suitable for the drilling of sensitive shale formations.

Keywords: drilling fluid, rheological properties, filtration characteristics, inhibition

RTFM (2014)Š STM Journals 2014. All Rights Reserved


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