Magic Yachts

refitting

composite

builder

Travel lift (260-ton load capacity) loading Tecnomar 141’

Magic Yachts has a 20-plus year experience in the manufacture of prepreg carbon fiber sailboats and luxury motorboats (15-17 meters, 49-56 ft.). The handcraft tradition of the brand has merged with a vocation for research, thus allowing us to diversify our activity. We have gained a fair and square culture

Magic Yachts: 20-plus year experience in the manufacture of sailboats and luxury motorboats.

Moreover, we have gained a culture of advanced composites and are specialized in refitting, in the scope of a 360° service

Magic Yachts: those who want superior quality dock here: over 20 years of experience in the manufacture of advanced composite molds, molded components, and full boats; state-of-the-art transformation technology (i.e. prepreg carbon fiber, vacuum infusion);

of advanced composites, with a specific know-how on the topic.

in-house know-how;

It isn’t enough to make things well; they shall be made even

in-house design and production method research;

better. For this reason – stimulated to become a key global player

a team of professionals, specialized

in the sector, offering a 360° service – we have also specialized

in every shipbuilding sector:

in refitting. Behind such achievements there are more than two

- composites

decades of effort along the waterway of innovation.

- carpentry and teak

Such effort translates to a continuous process of technological

- mechanical engineering

development: tools, devices, and project management software

- hydraulics

that guarantee the highest performance levels possible.

- electricity and electronics

It is supported by an investment strategy in facilities and logistics

- fairing and varnishing

that have made our shipyard an exclusive work platform.

optimal geographic position;

Finally, our effort is personified by the professionality of our team:

positioned in a Free Economic Zone

our quintessential added value in terms of vision, design ability, and competitiveness. Thanks to such strengths, Magic Yachts has affirmed and consolidated its mission: to be a shipbuilding excellence hub for the Mediterranean area.

There is a quote by Platone that I love: “There are three sorts of people: those who are alive, those who are dead, and those who go to sea.”

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1999, we set sail. The history of Magic Yachts put out to sea, towards a specific horizon: to be a top brand in the shipbuilding sector, particularly yacht manufacturing.

Such history is marked by a series of fundamental moorings.

Founded by the Wally group, the company has focused on its mission since the very beginning: to build sailing

Magic Yachts was founded in 1999.

Since then, our history has set sail towards an imposing growth in terms of quality and know-how.

We have become a shipbuilding excellence hub for the Mediterranean area.

yachts and motor yachts of a high performance and with a superior degree of finishing and innovative solutions.

In 2007 Magic Yachts joined an elite group including Camuzzi Nautica, Cantieri Navali Baglietto, and Cantieri di Pisa. This synergy allowed it to take a crucial step forward in terms of expertise-building.

In 2010 our shipyard opened its doors to industrial and military watercraft refitting, becoming the main point of reference for the sector in Northern Africa and the Middle East. In 2012 Magic Yachts was purchased by a consortium of Italian entrepreneurs, who confirmed Francesco Campana as the helmsman of the company, which he had been CEO of since 2004.

A new phase in the history of the brand had begun: a targeted investment and market agreement strategy supported a preponderant growth in terms of high-class innovation skills and solutions. This process continued to this day, with the same power and determination.

Always following the same compass: the excellence of Magic Yachts.

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Wallytender on the left Jamadhar 100’ catamaran (see: pgs. 44-45); on the right, Leopard 27 mt

Work, rigor, seriousness, and competence: this is the Magic Yachts team philosophy The maximum degree of customer satisfaction.

No less than this is guaranteed by the high professionality of our team in every sector: management, logistics, design, manufacturing, and assistance.

A team of men and women

Francesco Campana

Sami Allouche

Pascal Trimoreau

Saber Ben Abdallah

Gerant

Engineering

Refit Manager

Stock

who maneuver their work by putting accuracy, seriousness, and competence at the ship’s wheel.

We are proud to present them to you.

Carlo Battaglia

Sami Ben Brahim

Mahjoub Belaid

Gerant

Production Manager

Mechanical

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Habib Abaza

Hbib Hajji

Lamia Maddoura

Abdelwaeb Sadkaoui

Production

Special carbon parts

Accounting

Fairing and Painting

Maintenance

Mohamed Dhakouani

Mouna Dridi

Abderraouf Menzli

Lotfi Mezzi

Yousri Boukraiem

Carpentry and Teak

Project Manager

Infomations Technology

Electricity service

Composite

Come visit us in Bizerte, Tunisia: the Magic Yachts headquarters.

We are located in Bizerte, Tunisia: a strategic position at a logistics and commercial level

It is a state-of-the-art structure, designed to fully respond to the demands of modern shipbuilding.

The shipyard is located in a highly strategic position at a logistics and commercial level. In fact, it is situated in a Free Economic Zone, within the Parc d’ActivitÊs Economiques. It is 60 km from the capital Tunis and its airport.

Welcome to the heart of the Mediterranean, welcome to Magic Yachts.

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The Magic Yachts shipyard in numbers:

30,000

10,000

m full surface area,

m covered surface area (107,600 ft ),

(323,000 ft )

2

2

35 260 250 90

36x10

35x12 m

metric ton

metric ton

metric ton load

m (118x33 ft.): size of two furnaces

including a specific 2,500 m (26,900 ft )

(115x39 ft.)

load capacity

load capacity

capacity of

to “cook” advanced composites

warehouse for refit operations

marina

of travel-lift

of forklift

telescopic crane

at temperatures up to 120°C (248°F)

2

2

2

2

Refit

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One more reason to chose Magic Yachts In the scope of a global shipbuilding service, Magic Yachts has chosen to add yacht and industrial ship refitting to its production activity. Ultimate-generation launch, shipway, and moving systems, along with our 35x12 m (about 115x39 ft.) marina, allow us to handle watercraft weighing up to 260 metric tons.

The construction process carried out in a Free Economic Zone allows us to offer imported services and products with zero tax or commission.

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Technical setup Magic Yachts directly manages mechanical, hydraulic, and electronic operations. Every building phase from reparation to replacement is carried out in-house, thanks to the availability of a complete technical setup. Operations include the installation of canting keels and magic trims, hydraulic gangways and electro-hydraulic stairways. The technical support is complemented by a handicraft skillset and expertise: thanks to our specialized manpower, we are able to manufacture steel and aluminum parts, including engine stands, bulkhead pass-throughs, taffrails, pulpits, bitts, and more.

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Fairing and varnishing The shipyard boasts top-notch bodywork (using epoxy primer) and varnishing.

The varnishing cycle – mainly using Awlgrig/ Alexseal – may be customized by the client.

Success of the operation is 100% guaranteed, with a highly competitive quality-price ratio.

Carpentry and teak All our products are made of teak assembled using vacuum bag lamination and top quality materials.

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Interiors Magic Yachts independently carries out the manufacture of customized luxury interiors or the modification of pre-existing structures through refit.

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Examples of our creations for the Jamadhar 100’ and the Koot 54’

Custom parts At our shipyard, we perform “carbon look� construction of batch and bespoke-produced parts and accessories, with a pristine finish quality.

21 Examples of our carbon-look carbon fiber and steel creations

Advanced composites

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An experience, our culture

From the technical approach to design and development, to the utmost care in finishing: every aspect is addressed accurately at our shipyard and bears the exclusive signature of the Magic Yachts handicraft. A philosophy and work organization that is not simply limited to a series of operations, but expresses our “advanced composite culture”.

Models and molds

Molds are based upon the wooden models that are added the bodywork and polished. Every model strictly corresponds to the 3D model provided by the designer: when it is completed with a ‘0’ fault coefficient in terms of geometry and look, we move on to the lamination of the definitive mold. Moreover, depending on the different transformation technologies, we design and use prepreg, vacuum infusion, and wet lay-up processes.

The operation is carried out fully

by Magic Yachts manpower.

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This technology is specific to watercraft requiring a high stiffness and maximum lightness.

Magic Yachts stands out in the sector for its in-house development of such technology, for which it uses a series of state-of-the-art devices. The latter

Prepeg

include two large furnaces, 36 meters (about 118 feet) long and 10 meters (about 33 feet) wide, with a heating temperature between 15°C and 120°C (59-248°F). The entire system is managed remotely. Furthermore, the high-performance technology is complemented by a high degree of workforce specialization: the perfect mix to guarantee carbon fiber hulls and other elements of a unique quality.

27 Various phases of manufacturing processes using prepreg carbon fiber (Wally 80’; Frers 60’; Myg 25)

This technique is ideal for the creation of light and fast watercraft. It consists in the dry installation of all materials (fibers, expanded PVC, etc.) within the suitably built mold.

Fiberglass infusion molding involves the use of wide-mesh nets, with the conveyance

Vacuum Infusion

of the resin in the laminate by means of resin inlet channels passing over the material laid over the mold and under the peel ply – contoured webs with incisions on their

Examples of parts

surface or internal channels for the resin flow,

processed using

with the mesh of the web determining

vacuum infusion with

the thickness of the layer and the

epoxy resin, directly

characteristics of the product manufactured.

impregnated and post-

The in-house availability of furnaces gives

treated in our furnaces

Magic Yachts the option use vacuum infusion with epoxy resin, and guarantee optimum temperature of the product processed.

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Examples of treatment using the wet lay up technique

Wet lay up With the Wet Lay Up technique, liquid resin is added

Optional Gel Coat

Dry Reinforcement Fabric Consolidation Roller

Resin

to a supporting fabric to form a laminate. The lamination process is always used for eventual gluing of the sandwich foam.

The molds – usually made of resin – are suitably pre-treated with a varnish that keeps the base separate from the material subsequently added.

There is one more essential aspect to underline: at Magic Yachts we do not utilize fiber/epoxy guns; every one of our products is laminated using fabric.

Mould Tool

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Builder

33

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The Magic Yachts fleet Technological avant-garde meets aesthetic preciousness, following the best of Made in Italy tradition. High-performance, style, comfort, and safety are the distinguishing features of the entire Magic Yachts range, commercialized under our brand name or for the most prestigious brands in the sector.

Different faces, one personality. Please, hop on board.

MYG 25 Luxury yacht or boat tenders, perfect for day-long tours.

It has been designed to guarantee maximum lightness, with a classic 115 hp engine (reaching speeds up to 30 knots) or a fully electric engine. MYG 25 models are made using prepreg carbon sandwich with a Nomex core. It boasts a luxury finish.

Technical Specifications CLASSIC VERSION MAIN Phi design lab Design Magic Yachts Architecture Carbon Pre Nomex Hult construction TECHNICAL DATA 6,5 m Lenght over all 2m 0,35 m 1.500 kg 35 knots Maximum speed 145 hp Pwer Range at 7 knots Range at 55 knots Range at 18 knots

ECO VERSION Phi design lab 35 Magic Yachts Carbon Pre Nomex 6,5 m 2m 0,35 m 1534 kg 18/20 knots 45 hp 8 hours 4,5 hours 1 hour

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MYG 48 Technical Specifications Length O. A. 14,7 Length W. L. 11,9 Beam 4,5 Draught-hull 0,6 Displacement (full 12,8 load) Max speed 40 50 Naval Architercture Design

Magic Yachts Sarl Phi design Lab

mt mt mt mt tons Knots 2 x Volvo Penta IPS60 Knots 3 x Mercury Verado 400 hp

MYG 64

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A true sailing icon, and one of the crown jewels of the Magic Yachts production. We have manufactured over 80 pieces, each embedding the unparalleled style thanks to which Wally has become one of the most exclusive brands in the world.

The 45’ watercraft is made completely of glass-epoxy composite sandwich assembled using vacuum bag lamination. Parts including the cabin,

Wally Tender

hatches, deck furniture, and engine loading door are made of carbon fiber and epoxy resin. The bodywork for the Wally Tender (upper works, deck, lockers, cabin, etc.) is finished using a full cycle of epoxy primer and personalized varnish, upon customer request.

A carbon look is applied to all accessories at our shipyard.

We also manufacture a series of other accessories in-house: air vents, steering wheels, lampposts, flooring, and toilet cabins.

Technical Specifications Length O. A. 13,65 mt Beam 3,99 mt Draught-hull 0,6 mt Displacement (full 5,5 tons load) Max speed 40 Knots 55 Knots Naval Architercture Wally / Allseas Design Wally Engine two different 2 x Mercury options: diesel 370 hp 40 Knots 3 x Mercury Verado 400 hp 55 Knots Naval Architercture Wally / Allseas Design Wally

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Wally Power 47 It is the evolution of the Wally Tender, which rides the wave of design, elegance, and luxury.

The Wally Power 47’ is equipped with two Volvo Penta IPS 600, 435 hp engines. The deck boasts a vast cockpit, with a large carbon fiber table (with a carbon look finish). A bimini top made of varnished carbon fiber protects the table.

The setup is completed by an interior boasting a large master cabin, a restroom, and an additional single cabin.

Magic Yachts has built models, molds and 21 complete boats.

Technical Specifications Length O. A. Beam Draught-hull Displacement (full load) Max speed Naval Architercture Design Design

14,15 mt 4,5 mt 0,6 mt 9,5 tons 40 Knots Wally / Allseas Wally Wally

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Magic Yachts has created 7 samples of this sailing yacht,

Wally 80

made fully of prepreg carbon fiber with a Nomex core.

The company catered for every step from the composite mixture to the full construction.

Technical Specifications Length overall 23,99 m Maximum beam 5,96 m Draught 4, 0 m Displacement 33 tons Water ballast 11 tons Sail area 321 m2 Accommodation 6+2 cabins Naval architecture Farr / Lazzarini

& Pickering Engine Cummins 350 hp

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Based on a design

Jamadhar 100’

by Greg Young, the Jahmadar 100’ is one of the top sailing catamarans, fully built at Magic Yachts. www.jamadhar100.com

45 Technical Specifications Builder Magic Yachts Sarl Construction Epoxy Lenght 28,59 mt / 93’9” Windth 13,30 mt / 43’7” Draught 1,9 mt / 6’3” Mast length 35 mt / 114’83” Sail Surface 826 mq Displacement 76.000 kg / 167,500 lbs Engines 2 x Yanmar 315 hp Guests Cabins 4 x 8 accomodation Crew Cabins 3 x 6 accomodation

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Koot 54 “The loft of the sea�: this is the concept behind this 54-ft open yacht.

It has a vast living area on the outside, paired with an open space on the inside.

The result is a close, obstacle-free contact with the sea.

Technical Specifications Construction Composite infused Lenght 16,43 mt Width 4,88 mt Draught 1,1 mt Displacement 25.000 kg Engines 2 x 588 Kw MAN Max Speed 34 Knots Cruise speed 30 knots Naval Archtect Sergio Cutolo Exterior design Koot design team Interior design Francesco Maria Giulini Builder Magic Yachts Sarl

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Graphic Design: Partners, Turin (Italy) - Print: Tech Art, Trofarello, Turin (Italy)

Magic Yachts Sarl Parc d’Activites Economique de Bizerte – Zona C – 7000 – TN - Tel: + 216 70 018 622 www.magic-yacht.com