Autorizzazione Tribunale di Forlì n. 5 del 19.01.1996
N° iscrizione ROC: 22054
(Registro degli Operatori di Comunicazione)
In questo numero la pubblicità non supera il 45%
Sped. in abbonamento postale 45%Art. 2 Comma 20/B Legge 662/1996 DCI-TV
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Reproduction in whole or in part without written permission is prohibited.
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Informativa ex D.lgs 196/03
Ai sensi dell’art.2 comma 2° del Codice Deontologico dei giornalisti si rende nota l’esistenza di una banca dati di uso redazionale presso la sede di Corso del Popolo, 42 - Treviso. Responsabile del trattamento dati è il direttore responsabile a cui ci si può rivolgere presso la sede di Treviso - Corso del Popolo, 42 per i diritti previsti dalla legge 675/1996.
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Akomag Srl
Frazione Diolo, 15/D
43019 Soragna (Parma) Italy
Tel. +39 0524 59 90 97
Fax +39 0524 59 90 12
info@akomag.com www.akomag.com
Akomag’s new success
Recently, Akomag has delivered, installed and tested a new machine intended for washing recycled glass bottles. The machine for the PepsiCo group is a Hydra 8.2, characterised by very high production: 37,500 bottle/h. The new model, the pride of mechanical Made in Italy, reaches mechanical efficiency equal to 99.4%, successfully exceeding the standards required by the customer in the contractual phase. With this new provision, Akomag confirms itself once again as world leader in the construction of glass bottle washers. The bottle washer has been specially designed to minimise the environmental impact, with particular attention to water and steam consumptions, and to the duration of the detergent bath. The completely automated wash cycle includes an initial bottle-emptying station followed by a prewash spraying and first pre-soak bath that significantly reduces detergent bath pollution and markedly decreases consumption levels. In the pre-soak area the project also provides for the installation of a belt filter that allows to automatically remove the main impurities typical of recycled bottles (straws, paper, cigarette butts, for instance). The washing
of bottles is completed with the internal and external high-pressure detergent wash sprays, using self-cleaning and self-centring rotating nozzles.
Mains water for spray-rinsing
In designing Hydra 8.2, Akomag focused on the final rinsing sprays using mains water. The expedients developed during the design stage have allowed to achieve extraordinary results. By installing a special valve with integrated flow meter on the mains pipe (controlled directly by the control panel), it is possible to detect the instantaneous and daily water consumption required for the proper washing of the bottles.
With pride and satisfaction, Akomag technicians say that thanks to the new design the new machine has a water consumption equal to 0.098 litres per bottle. A lower value than rigidly imposed in contractual phase
by the customer. The supply is completed with many other technological innovations, including sensors for slowing down or stopping the machine in case of missing or clogging of the bottles on the conveyor belts; synchronization systems of the bottle washer speed with that of the filling monobloc; control and introduction of detergent and additives in the washing bath and of sequestrants/ disinfectants in the spray tanks; self-cleaning filters in the tanks; automatic bottle loading and unloading, perfectly synchronized with the movement of the main chain.
Akomag is a flexible and dynamic company that bases its policy on customer satisfaction, the quality of its systems, its assistance services and technological innovation. Akomag has been working for several years in the bottling sector and thanks to the proven experience developed in this field, the company can guarantee to its customers maximum yields, user-friendly operation and minimum operational costs, as well as long working life of its machines built with top quality materials. From the province of Parma, Akomag aims to meet the needs of all those who are looking for high-quality products.
BEA Technologies Spa
Via Newton, 4
20016 Pero (Milano) Italy
Tel. +39 02 33 92 71
Fax +39 02 33 90 713
info@bea-italy.com www.bea-italy.com
MAGNEXFLO: automatic filtration systems with regenerable filter elements created to support sustainable development
In today’s world, with increasing focus on environmental sustainability, BEA Technologies is committed to developing innovative filtration solutions that promote operational efficiency while minimizing environmental impact. MAGNEXFLO represents one of the company’s key initiatives towards a greener future, enhancing product life cycles and reducing industrial waste.
Sustainable Filtration and Circular Economy
BEA Technologies’ automatic filtration systems are designed to provide innovative purification
solutions that optimize operational efficiency, reduce energy consumption, and minimize the use of exhausted materials. The MAGNEXFLO filters are able to extend the service life of the filtration elements, keeping polymers and plastic materials in use for as long as possible. This approach not only enhances industrial savings but also aligns with the global need to reduce plastic waste, a crucial goal for achieving sustainable development.
BEAPURE: The Animal-Free Philosophy and Halal certification
Another key aspect of BEA Technologies’ sustainable approach is the Animal-Free philosophy applied to the BEAPURE filters. They are manufactured using materials and polymers entirely free of animal-derived substances, which are typically added during production to aid extrusion and molding. This significant achievement was made possible through the extensive research conducted by BEA Technologies’ Research and Development department, which involved a meticulous selection and testing process to identify the “purest” polymers for the entire BEAPURE product line. BEAPURE filters are the ideal solution for the most demanding applications in the biopharmaceutical industry, particularly for removing fine contaminants from various liquid solutions.
The BEA Laboratory Service performs regular inspections on the materials’ characteristics and performance, including analyses of extractables, bacterial challenge tests, and assessments of mechanical stress resistance and steam sterilization durability. Additionally, BEAPURE filters are available with HALAL certification.
The BIOKLARIS sterilizing membrane filters
In the modern beverage industry, it is crucial to use highly efficient filtration systems to stabilize products while preserving their essential characteristics and properties. These systems are designed to remove suspensions, colloidal particles, and microorganisms that could affect product quality and shelf life. The BIOKLARIS sterilizing membrane filters, featuring highsurface PES membranes, are particularly effective in eliminating bacteria and other microorganisms, ensuring the safety and purity of the beverages.
Quality and Control with BEA Laboratory Service
To ensure compliance with Animal-Free standards, the BEA Laboratory Service performs rigorous periodic checks on the characteristics and performance of materials used in the filters. This includes the analysis of extractables, bacterial challenge testing, and stress testing for mechanical resistance and steam sterilization.
These stringent controls ensure that BEA filters offer outstanding performance without compromising safety or process integrity, maintaining the highest levels of purity and quality.
Galigani Filtri Srl
Strada Provinciale Colligiana, 50 53035 Monteriggioni (Siena) Italy
Tel. +39 0577 30 50 04
Fax +39 0577 30 50 19
info@galiganifiltri.com www.galiganifiltri.com
Galigani Filtri is a leader in the design and construction of filter presses and relevant filtration systems.
Since 1958, the company has boasted over 3,000 installations in 5 continents, created with skill and professionalism, in order to offer a high-quality product and a support service for users, installers, and designers.
The company is based in Italy, located in a modern facility in the heart of Tuscany, where it makes use of the most modern systems of research, study, and design so as to best solve the problems of each individual application, as well as provide adequate pre- and postsales assistance through its qualified technicians.
Furthermore, the company is also equipped with a laboratory for filtration testing on samples supplied by clients to determine all the necessary parameters required for sizing the filter press that is most suitable for their needs. Production includes filter presses and pumping units that feed the filter presses.
The wide range of filter presses varies from manual discharge machines to fully automatic machines run by modern PLCs.
Galigani Filtri manufactures filter presses for all types of applications: food, chemical, pharmaceutical, explosive atmospheres (ATEX), purifying waste water, acid filtration, aggregates, mining, galvanic industries, recycling industries, and so on. All machines are equipped with the most advanced safety devices.
The press filters and filtration systems that are manufactured by Galigani Filtri carry out “mechanical” filtrations, and therefore the liquid does not undergo chemical changes.
Filtration can occur on the synthetic filter cloth, which retains solid particles up to 1 micron, or on cardboard for particles that measure less than or equal to 1 micron.
When it comes to the most technologically advanced systems that Galigani Filtri can provide for filtration and clarification before bottling, the Diatom and the Clearness systems are in the forefront.
The Diatom system is comprised of a filter cloth for the filter press and is equipped with all the necessary parts (tanks, pumps, valves ...) that are required for filtration processes using various aids (fossil shell flour or cellulose flour, perlite...).
The Clearness system is a filter press with an Aisi304 or Aisi316 structure, which uses cardboard filters and a plate pack that is entirely sealed and protected from contact with the external environment.
Via dell’Artigianato, 5 46048 Roverbella (Mantova) Italy
Tel. +39 0376 75 10 11
Fax +39 0376 75 10 12
kosme@kosme.at www.kosme.it
Engineering excellence in beverage production: Innovations and efficiencies in the Asia-Pacific Region
In the dynamic world of beverage production, the engineering of production lines is a critical factor in achieving efficiency and innovation. At the forefront of this field, Kosme excels in assembling and harmonizing a variety of machines to create seamless production lines. These lines incorporate Kosme’s own production solutions, including blowers, fillers, labellers, depalletisers, and palletisers, as well as machines from the Krones Group and other external partners. The integration of these machines is facilitated by conveyors, ensuring smooth transitions and communication managed through advanced line automation. Kosme’s approach to optimizing production cycles is comprehensive and forwardthinking. By utilizing energy analysis tools, they provide consultancy services aimed at enhancing production efficiency.
One of the key strategies involves the reuse of energy generated by heat within the production cycle, targeting specific percentages to maximize efficiency. This includes the recovery and reutilization of water, steam, and electricity, with a strong emphasis on renewable energy sources. Additionally, Kosme adopts a chemicalfree approach to equipment sanitization, using phosphorus-free, surfactant-free, and EDTA-free enzymatic detergents. This method not only ensures thorough cleaning and biofilm removal but also reduces energy consumption and enhances operator safety.
The layout engineering process at Kosme is meticulously designed to meet customer requirements. This involves sizing machine speeds and buffer times to achieve the desired performance levels. The design rules for conveyors are applied to ensure proper product handling and to prevent potential issues. The layout is optimized to minimize the number of operators needed while maximizing efficiency, taking into account the specific space constraints of each customer. Defining the interaction and communication interfaces between machines is crucial, and in special applications, line operation simulations are conducted to identify and address critical points.
The Layout Department at Kosme is dedicated to finding the best solutions by balancing operational rules, the number of operators, and customer space requirements. Feedback from customer lines is continuously collected and used to update internal documents, ensuring that errors are avoided and the dynamic nature of line work is considered. Data collection from the field is essential for building accurate machine models, with a focus on filtering relevant information for specific investigations.
Predicting line efficiency is a complex challenge that Kosme tackles with advanced simulation tools. These simulations help in
selecting the optimal combination of line efficiency and performance, along with appropriate buffer times, to achieve the highest possible efficiency. The line simulator is a powerful tool that allows the engineering team to predict tailored solutions for customers. It is capable of simulating lines and equipment by preparing statistical models and developing detailed code that mimics the behavior of machines, including speed changes and sensor-based start-stop operations. Kosme’s expertise extends to developing conveyors and machine speed variations based on sensor positioning and signal exchanges between machines, ensuring the most realistic simulation of line operations. For special projects, the line simulator is invaluable in assisting layout designers with issues that typically require extensive testing, by developing specific models with dedicated code.
In the realm of sustainable packaging, Kosme offers linear and rotary solutions for large containers, including returnable formats up to 20 liters. These large containers are inherently more sustainable due to their capacity, and when designed for reuse, they become even more environmentally friendly. Kosme’s solutions in this area highlight their commitment to sustainability and innovation in the beverage industry.
Focus on the Asia-Pacific Markets
The Asia-Pacific region presents unique opportunities and challenges across various sectors, including beverages, water, home and personal care (HPC) and spirits. Kosme’s tailored solutions are designed to meet the specific needs of these markets.
Beverages: The Asia-Pacific beverage market is one of the fastest-growing in the world, driven by increasing consumer demand for both traditional and innovative products. Kosme’s advanced production lines are capable of handling a wide range of beverage types, from carbonated drinks to juices and teas, ensuring high efficiency and quality. The focus on energy recovery and renewable sources aligns with the region’s growing emphasis on sustainability.
Home
and Personal Care
(HPC): The HPC market in Asia-Pacific is expanding rapidly, with a rising demand for personal hygiene and household cleaning products.
Kosme’s chemical-free sanitization approach is particularly relevant here, offering safe and effective solutions that meet stringent health and safety standards. The ability to optimize production layouts and reduce energy consumption is crucial for manufacturers looking to scale up operations in this competitive market.
Spirits: The spirits market in Asia-Pacific is diverse, with a strong tradition of local spirits alongside international brands. Kosme’s flexible production lines can accommodate the unique requirements of spirits manufacturing, including precise filling and labeling processes. The focus on large, reusable containers also supports the trend towards sustainable packaging in the spirits industry.
Water: The demand for bottled water in Asia-Pacific continues to grow, driven by increasing health consciousness and the need for safe drinking water. Kosme’s solutions for water bottling include efficient and hygienic production lines that ensure the highest standards of quality. The emphasis on energy recovery and the use of renewable energy sources further enhances the sustainability of water production operations.
Kosme’s commitment to innovation and efficiency, combined with a deep understanding of the Asia-Pacific markets, positions them as
a leader in providing tailored solutions that meet the evolving needs of the beverage, HPC, spirits, and water industries.
Advanced Technologies and Sustainable Practices
Kosme’s dedication to advanced technologies and sustainable practices is evident in their continuous efforts to innovate and improve. The use of cutting-edge technology in line automation and machine integration ensures that production lines are not only efficient but also adaptable to future advancements. This forward-thinking approach allows Kosme to stay ahead in a competitive market, providing their clients with the latest in production technology.
Sustainability is a core value at Kosme, reflected in their focus on energy recovery and the use of renewable energy sources. By implementing systems that recover and reuse energy, Kosme helps their clients reduce their environmental footprint and achieve greater energy efficiency. This is particularly important in the Asia-Pacific region, where environmental regulations are becoming increasingly stringent, and consumers are more environmentally conscious.
Kosme’s chemical-free sanitization methods are another example of their commitment to sustainability. By eliminating harmful chemicals from the sanitization process, Kosme not only protects the environment but also ensures the safety of their clients’ products and the health of their operators. This approach is especially relevant in the HPC and beverage sectors, where product safety and quality are paramount.
Customer-Centric Solutions
At the heart of Kosme’s success is their customer-centric approach. By working closely with their clients, Kosme is able to understand their specific needs and challenges, and develop customized solutions that meet those needs. This collaborative approach ensures that each production line is tailored to the client’s unique requirements, resulting in greater efficiency and productivity.
Kosme’s ability to simulate line operations and predict efficiency is a key advantage for their clients. By using advanced simulation tools, Kosme can identify potential issues
kosme@kosme.at www.kosme.it
before they arise and develop solutions that optimize line performance. This proactive approach helps clients avoid costly downtime and ensures that their production lines run smoothly and efficiently.
In addition to their technical expertise, Kosme’s commitment to customer service sets them apart. Their team of experienced engineers and technicians is always available to provide support and assistance, ensuring that clients receive the help they need when they need it. This dedication to customer satisfaction is a key factor in Kosme’s reputation as a trusted partner in the beverage production industry.
Future Outlook
Looking ahead, Kosme is poised to continue their growth and success in the Asia-Pacific region. With a strong focus on innovation, sustainability, and customer satisfaction, Kosme is well-positioned to meet the evolving needs of the beverage, HPC, spirits, and water industries. Their commitment to excellence and continuous improvement ensures that they will remain a leader in the field of production line engineering.
As the demand for high-quality, sustainable products continues to grow, Kosme’s advanced technologies and sustainable practices will become increasingly important. By staying at the forefront of industry trends and continuously innovating, Kosme will continue to provide their clients with the best possible solutions for their production needs. In conclusion, Kosme’s engineering excellence, combined with their focus on sustainability and customer satisfaction, makes them a leader in the beverage production industry. Their tailored solutions for the Asia-Pacific markets ensure that they can meet the unique needs of their clients, helping them achieve greater efficiency and productivity. With a commitment to continuous improvement and innovation, Kosme is well-positioned for future success in the dynamic and rapidly evolving beverage production industry.
MGM Motori Elettrici Spa
S.R. 435 Km. 31
51034 Serravalle Pistoiese (Pistoia) Italy
Tel. +39 0573 91 511
Fax +39 0573 51 81 38
mgm@mgmrestop.com www.mgmrestop.com
M.G.M. Motori Elettrici S.p.A. is the leading Italian brake motors technology with a history spanning 75 years in Europe and around the world. The company operates in Italy, primarily at its main production facility in Serravalle Pistoiese (PT) and a warehouse with commercial offices in Assago (MI). Additionally, it has facilities in Montreal (Canada), Detroit (USA), Chennai (India), and Izmir (Turkey). The production of brake motors is concentrated at the Serravalle Pistoiese facility. Global presence is further ensured through a network of distributors for sales and support in over 75 countries.
M.G.M. motors are used in industrial plants and machinery across a wide range of sectors, including packaging plants, the food industry, lifting and handling equipment, the
Most of the components we find in today’s M.G.M. brake motors with AC brakes originated in the laboratories of M.G.M. Motori Elettrici. Since 2008, the average energy consumption of M.G.M. Motori Elettrici products has consistently decreased. All single-speed motors are available with energy efficiency levels compliant with the new European regulation. The electromagnetic brakes, both AC in the BA series and DC in the BM series, are undergoing improvements aimed at reducing energy consumption and enhancing performance.
100% of M.G.M. brake motors are produced in the Serravalle Pistoiese plant. The components for M.G.M. standard motors without brake are processed and then shipped to foreign branches for final assembly.
M.G.M. plants worldwide are equipped with warehouses containing a wide range of brake motors manufactured in Serravalle Pistoiese, as well as assembly centers where standard motors are assembled and tested using components from Italy to meet the demands of local customers. This ensures the flexibility needed to meet customer requirements around the world.
For M.G.M. Motori Elettrici sustainable development and environmental respect are essential goals. The company is committed to reducing energy waste and preserving resources for future generations. The climate control system is supported by a geothermal system, and plastic consumption has been minimized. Furthermore, by rethinking and redesigning materials and the production process, the company has also reduced the consumption of drinking water and
the energy required for manufacturing brake motors, resulting in a reduction of greenhouse gas emissions.
In keeping with this spirit, the existing photovoltaic system has recently been expanded. Previously, it already covered 100% of the energy needs for both the factory and offices. This expansion will accommodate the increased demand of energy, also arising from the transition of the company’s vehicle fleet from combustion engines to electric ones.
Sustainability is not just about internal activities. In fact, M.G.M. Motori Elettrici believes it is important to raise awareness among its suppliers about the importance of energy conservation and to promote sustainable practices on a global scale because it is only by working together that we can make a difference for a greener and more sustainable future.
Newtec Labelling Srl
Via I. Giordani, 10 - Z.I. Postumia
46044 - Goito (Mantova) Italy
Tel. +39 0376 68 97 07
Fax +39 0376 68 96 44
info@newteclabelling.it www.newteclabelling.it
To take advantage of the opportunities offered by an ever-changing market, you need machines that can evolve and adapt readily to every challenge. For 40 years, Newtec Labelling has been building label application machines with an eye on tomorrow, and is at the customer’s side at all times to help them achieve their goals. The machines are used in the beverage, wine, spirits, detergents, cosmetics, milk and oil sectors, where they enable the packaging of products in line with customer requirements. The new-generation modular construction guarantees flexibility for future requirements. Advanced technology and ease of use allow labels to be applied to any type of surface in a uniform and professional manner.
Newtec Labelling models can handle a wide range of product formats and label sizes, guaranteeing maximum precision and speed in the labelling process.
Newtec Labelling offers linear and rotary type machines. These can be equipped with multiple applicator units: wet glue, for selfadhesive labels, for hot melt pre-cut labels, for OPP roll feed labels.
Over the past few years, the machines have been enriched with new technological features. Thanks to advanced software studies, it is now possible to apply labels in a centred position with respect to logos, screen prints, glass mould sealing, just by turning the container in front of a camera. Likewise, it is possible to check that the labels are applied in the
exact position and are of the correct type. At all times the machine communicates with the line’s central computer system, and is remotely accessible in case it needs assistance from Newtec Labelling specialist technicians. Hourly production rates vary, depending on the model, from 1,000 to 70,000 bph.
The machines are equipped with all standards of operator safety, which is guaranteed even at maximum productivity.
Newtec Labelling is present worldwide through an extensive network of agents. Contact Newtec Labelling today to discover all its customized solutions and find the perfect automatic labelling machine for your needs. Newtec Labelling is ready to help you take your production to the next level.
Via San Morese, 9
50019 Sesto Fiorentino (Firenze) Italy
Tel. +39 055 42 16 422
info@qvisiontech.com www.qvisiontech.com
QVision-Tech Srl was founded in 2015, with the desire to take advantage of more than 25 years of experience in the field of artificial vision by creating a company highly specialized and focused on the development of technologies for the automation of the quality control in industrial production.
With a specialized staff operating for years in the field, QVision offers:
• Experience gained over 25 years in the field
• Reliability, ensuring maximum availability and maximum personal commitment at all stages of cooperation, from the initial feasibility study to the realization of the product, its installation, training to the personnel working on the machines, the after-sales, and the possible update of the product over the years, also according to the changing needs of the customer.
• Attention to the specific needs of the customer, in the belief of the fundamental importance of a personal direct relationship, intended to transform the simple supplier-
customer duality in a constructive and proactive cooperation, aimed at achieving a common goal.
• Willingness to growth and innovation in the search for ever higher quality standards, putting in first place the study and the development of increasingly advanced projects, using the most modern technologies in the field of acquisition and image processing.
The main field of activity of the company is the design and production of Artificial Vision Systems for the quality control in the packaging industry, mainly for the food and beverage sector. Basic products are the systems dedicated to the control of closures (plastic and aluminium) and the systems for the inspection of vials and bottles. These
systems, using digital cameras and image processing systems, allow the automatic quality control at the end of the production line, with the ejection of defective parts, on the basis of the control tolerances set by the line supervisor / operator.
In addition to the standard products, QVision also offers the possibility to supply “custom” systems, designed according to customers’ specifications, to allow performing special requests of inspection. Thanks to the knowhow acquired in years of activity in the sector of industrial applications of machine vision, the use of the latest technology and a proprietary software completely developed in house, QVision is able to analyse specific issues and offer “turnkey” solutions, innovative and reliable.
SMI Spa
Via Carlo Ceresa, 10 24015 San Giovanni Bianco (Bergamo) Italy
Behind the postcard image of heaven on earth, are companies such as Malé Water & Sewerage Company Pvt. Ltd. (MWSC), which, thanks to the growing commitment to sustainable development and the use of cutting-edge technologies, contribute to the economic progress and environmental protection of Maldives.
omic progress and environmental protection of one of the most exclusive places in the world. Maldivian life revolves around the protection of its beautiful landscapes; therefore, industrial realities such as MWSC, leader in the production and bottling of natural water, pay the utmost attention in adopting the latest generation production systems capable of drastically reducing, if not completely zeroing, the impact on the ecosystem in which they operate. After the first collaboration in 2012 between SMI and Malé Water for the design, production and installation of a complete PET line of 14,000 bottles/hours, recently the Maldivian company has again turned to SMI for the supply of a glass line, both for returnable and disposable containers, which was necessary
for the launch of the new ARO branded bottle, this brand represents “the Maldives in a bottle”. For this second “Bottling in Paradise” project, intended for the production of still
and sparkling water, the MWSC company chose a filling and capping monoblock of the ENOBERG ELC range (a company within the SMI Group) and two SMI packaging machines with the “pick & place” system of the ACP ERGON range; the first is intended for the packing of disposable glass bottles in RSC boxes, while the second for the packing of returnable bottles in plastic crates. The packaging machine that manages the plastic crates has been integrated into the pre-existing PET line to allow the customer to pack, in addition to the glass containers, also the TaZa PET bottles in RSC cardboard boxes.
The Maldives in a bottle
Inspired by the extraordinary natural beauty of the Maldives archipelago, Malé Water & Sewerage Company (MWSC) recently introduced the new glass bottles of “ARO”, the first premium water brand of these islands, specifically aimed at the tourism sector. The “ARO”, brand, which in Dhiverhi (the local language) means “fresh”, began as a philosophy of life to keep the Maldives in an “aro” state, that is fresh, pure, uncontaminated. ARO is the company’s eco-
conscious commitment to reduce the use of single-use plastic across the nation and to enclose all the magic of the earthly paradise of the archipelago in a bottle: “the Maldives in a bottle”!
Through the new glass bottles, the MWSC company captures the essence of the pristine purity of the Maldives and spreads the culture of its ecosystem. ARO water, therefore, has become an engaging experience for consumers, at regular intervals the labels on the 0.5 and 1 L bottles, tell particular stories of the Maldives, inviting consumers to learn more about these numerous and beautiful islands of the Indian Ocean.
The sunny side of life: sun, sand and sea Marked as “Maldives in a bottle”, the three sets of ARO bottle labels represent a particular aspect of the Maldives and symbolise the natural beauty of this earthly paradise. Glass bottles, available in 0.5 and
1 L, are helping these islands to gradually abandon single-use plastics.
The new “ARO” brand was presented to the market in November 2022 during a special ceremony, held in the magnificent marina of The Marina at Crossroads, an extraordinary leisure destination fully integrated on multiple islands, in the presence of the Minister of Transport and Civil Aviation Aistha Nahula.
SMI ASIA Services Sdn Bhd, represented by Managing Director Davide Danna, had the honor of participating in the important event as a partner of MWSC for the packaging process of the new bottles.
Main advantages of the new plant
• Production system equipped with latest generation machines, characterized by cutting-edge solutions for the environmental protection and the reduction of production and maintenance costs and power consumption.
Via Carlo Ceresa, 10 24015 San Giovanni Bianco (Bergamo) Italy
Tel. +39 0345 40 111
Fax +39 0345 40 209
info@smigroup.it www.smigroup.it
• Flexible plant, that easily adapts to changing market requirements. The new supply is integrated with the first 14,000 bottles/hour PET line for the bottling and packaging of TaZa bottles and ensures the customer the simultaneous operation of the two production lines.
• Integration of the plant’s management and control systems into a few touch-screen logical units, managed by a small number of operators.
• The storage of raw materials is centralized in a single area, facilitating the handling of pallets and raw materials.
• The unloading area of finished products is located on the same side of the line making the production process more fluid and efficient.
ELC monobloc by ENOBERG
• Rinsing, filling and capping monobloc for level gravity filling.
• Compact structure that ensures reduced dimensions within the production lines.
• Low transport and maintenance costs.
• Quick format changeover to quickly switch from one bottle to another.
• Independent movement of the machine axes by means of brushless motors with integrated drive (ICOS series).
ACP ERGON packer
• MWSC chose two SMI packers from the ACP ERGON range for the secondary packaging; the first for the packaging of glass disposable bottles in RSC cases, while the second for the packaging of returnable bottles in plastic crates.
• The latter was integrated into the preexisting PET line for the packaging of TaZa PET bottles in RSC cardboard cases.
The advantages of the ACP series
• Pick & place solution for loose product insertion from above.
• Flexible solution with the possibility of placing loose product in cardboard boxes, in plastic crates or in cases with pre-mounted separators.
• Possibility to pack a wide range of products, even the delicate ones, without damaging the labels during the machine functioning.
• Ergonomic cardboard magazine, located next to the machine, with easy and ergonomic loading of pre-folded blanks.
Zanichelli Meccanica Spa
Via Mantova, 65 43122 Parma, Italy
Tel. +39 0521 49 02 11
Fax +39 0521 24 37 01
info@zacmi.it www.zacmi.com
ZACMI: advanced solutions for the food and beverage industry
The company
ZACMI is an Italian industrial company based in Parma, specialized in the design and production of filling and seaming machinery for the food industry.
The Company, founded in 1954, has a solid history of success in its field.
ZACMI’s mission is to offer innovative and technologically advanced solutions to
satisfy the customers’ needs and improve production efficiency.
The strength of ZACMI’s highly skilled team, lies in its vision into the future, engaged on a daily basis to provide the highest level service for its customers.
Machinery and solutions
ZACMI has developed top quality solutions in terms of applied technology, as a result of constant long term research and testing with the help of a highly specialized R&D department.
Due to its expertise in manufacturing filling and seaming machinery, ZACMI also has the competence to design and produce entire processing lines.
Filling
ZACMI offers a vast range of ultramodern filling machinery.
ZACMI Piston Fillers are designed to accurately dose liquid or semi-liquid ingredients, guaranteeing the uniform distribution of the product with an extremely high filling precision and the total absence of dripping, using a patented product dosage method.
ZACMI Vacuum Fillers ensure an airtight filling, thus preserving the products’ freshness and quality. This filler offers the perfect solution in topping up containers that have been pre-filled with solid product or for the total filling of thick products into the containers.
ZACMI Telescopic Fillers are ideal for a rapid and accurate filling of bottles, cans and other containers, reducing waste to a minimum with the maximum efficiency. The special design and the choice of specific instruments make this Telescopic Filler reach the highest standards in filling accuracy to satisfy all customers’ needs.
ZACMI Monoblocks perfectly integrate the rinsing, filling and closing phases into a single compact solution, to guarantee a higher production yield, whilst optimizing space.
Seamers
ZACMI also distinguishes itself for its innovative seaming solutions.
The specific design facilitates cleaning and maintenance, reducing handling costs, with a completely washable Wash-In-Place system, the ZACMI Clean Design Seamer satisfies the strictest hygiene standards set by the food industry.
On the other hand, ZACMI Vacuum Seamer exploits a new technology that preserves the integrity of the filled product, eliminating the risk of contamination and extending its shelf life.
Furthermore, ZACMI seaming machines offer a wide flexibility of configuration, adapting to the specific needs of the customer, guaranteeing a high quality productivity.
Processes
Apart from filling and seaming machinery, ZACMI also supplies complete solutions for crucial food industry processes, such as pasteurization.
The machines are designed to provide an accurate thermal disinfection, eliminating harmful bacteria and micro-organisms, without jeopardizing the organoleptic characteristics of the product. ZACMI’s avant-garde technology application, ensures the maximum energy efficiency and conformity to the strictest food safety standards.
After sales and customer care services
ZACMI offers high quality machinery, but also engages in providing a full and reliable service to its customers.
The ZACMI team of experts, supplies technical support, personalized consultancy and a complete range of after sales service assistance, including preventive maintenance and spare parts supply.
This strongly customer-oriented approach, assures that ZACMI customers obtain a continuous and reliable support, saving time and workforce.
ZACMI has continued for decades to satisfy the requirements of the sectorial companies worldwide, with its innovative solutions, competence of its work team and constant commitment to customers with its after sales service, improving production efficiency and internationally establishing its place as a trustworthy point of reference. For further details please visit our website: www.zacmi.com
