Autorizzazione Tribunale di Forlì n. 5 del 19.01.1996 N° iscrizione ROC: 22054 (Registro degli Operatori di Comunicazione)
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Sped. in abbonamento postale 45%Art. 2 Comma 20/B Legge 662/1996 DCI-TV
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Ai sensi dell’art.2 comma 2° del Codice Deontologico dei giornalisti si rende nota l’esistenza di una banca dati di uso redazionale presso la sede di Corso del Popolo, 42 - Treviso. Responsabile del trattamento dati è il direttore responsabile a cui ci si può rivolgere presso la sede di Treviso - Corso del Popolo, 42 per i diritti previsti dalla legge 675/1996.
BEVERAGE INDUSTRY INDEX
Akomag Srl
Frazione Diolo, 15/D
43019 Soragna (Parma) Italy
Tel. +39 0524 59 90 97
Fax +39 0524 59 90 12
info@akomag.com www.akomag.com
In the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obviously varies in base at the model, and the ranges it is from 100 to 60,000 bph.
The modular structure of all installations allows to gradually increase the functions and the level of sophistication, including special washing sections and sanitizing, automatic control of process parameters, security systems, energy recovery, reduction of discharges and
automatic sanitization of the parties most important from the hygiene point of view.
Start the washing
At low production capacity, the range offers GENESI, available in very small dimensions in order to be inserted in any operating environment. Designed under the indication of the producers with low production capacities, the series has a simple but functional washing cycle, which lowers operating costs (water, energy, detergent) without negatively affecting cleaning bottles to recycle, the complete removal of the labels and their total evacuation outside. The particular ease of use and maintenance increases productivity and reduces downtime.
The modularity of the GENESI series allows the customer to “build a machine to
measure”, adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks).
Constructed in accordance with the Machinery Directive (CE), it is equipped with all the accessories needed for the proper functioning: A heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation. Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen”. These are the main amenities that characterize the series. The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain.
Dry cycle
To streamline the washing cycle, the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.
The bottle washing is complete with indoor and outdoor spraying, which occurs with high-pressure cleaner distributed with rotating nozzles self-cleaning and self-centering. To complete rinsing, however, ensure the phase abatement alkalinity followed by spraying with external and internal water network. Built according to the Machinery Directive (CE) also, the series has different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath and other
products in spray tanks; the automatic loading and unloading of the bottles is perfectly synchronized with the movement of the main chain; the economizer valve for the water network and the automatic control of the presence of water on the last rinsing station. Other amenities are important, such as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen”; self-centering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protection. The electronic safety on every gearbox allows the machine to stop in case of overload. The heat exchanger and pumps are always made of stainless steel. With this AKOMAG mission, every day thought to be better and invest in quality, with the knowledge to do a good job.
Akomag Srl
Frazione Diolo, 15/D 43019 Soragna (Parma) Italy
Tel. +39 0524 59 90 97
Fax +39 0524 59 90 12
info@akomag.com www.akomag.com
BEA Technologies Spa
Via Newton, 4
20016 Pero (Milano) Italy
Tel. +39 02 33 92 71
Fax +39 02 33 90 713
info@bea-italy.com www.bea-italy.com
MAGNEXFLO: automatic filtration systems with regenerable filter elements created to support sustainable development
In today’s world, with increasing focus on environmental sustainability, BEA Technologies is committed to developing innovative filtration solutions that promote operational efficiency while minimizing environmental impact. MAGNEXFLO represents one of the company’s key initiatives towards a greener future, enhancing product life cycles and reducing industrial waste.
Innovative purification solutions
BEA Technologies’ automatic filtration systems are designed to provide innovative purification solutions that optimize operational efficiency, reduce energy consumption, and minimize the use of exhausted materials. The MAGNEXFLO filters are able to extend the service life of the filtration elements, keeping polymers and plastic materials in use for as long as possible. This approach not only enhances industrial savings but also aligns with the global need to reduce plastic waste, a crucial goal for achieving sustainable development.
BEAPURE: The Animal-Free Philosophy and Halal certification
Another key aspect of BEA Technologies is the Animal-Free philosophy applied to the BEAPURE filters. They are manufactured using materials and polymers entirely free of animal-derived substances, which are typically added during production to aid extrusion and molding.
This significant achievement was made possible through the extensive research conducted by BEA Technologies’ Research and Development department, which involved a meticulous selection and testing process to identify the “purest” polymers for the entire BEAPURE product line. BEAPURE filters are the ideal solution for the most demanding applications in the biopharmaceutical industry, particularly for removing fine contaminants from various liquid solutions.
The BEA Laboratory Service performs regular inspections on the materials’ characteristics and performance, including analyses of extractables, bacterial challenge tests, and assessments of mechanical stress resistance and steam sterilization durability. Additionally, BEAPURE filters are available with HALAL certification.
The BIOKLARIS sterilizing membrane filters
In the modern beverage industry, it is crucial to use highly efficient filtration systems to stabilize products while preserving their essential characteristics and properties. These systems are designed to remove suspensions, colloidal particles, and microorganisms that could affect product quality and shelf life. The BIOKLARIS sterilizing membrane filters, featuring highsurface PES membranes, are particularly effective in eliminating bacteria and other microorganisms, ensuring the safety and purity of the beverages.
Quality and Control with BEA Laboratory Service
To ensure compliance with Animal-Free standards, the BEA Laboratory Service performs rigorous periodic checks on the characteristics and performance of materials used in the filters. This includes the analysis of extractables, bacterial challenge testing, and stress testing for mechanical resistance and steam sterilization.
These stringent controls ensure that BEA filters offer outstanding performance without compromising safety or process integrity, maintaining the highest levels of purity and quality.
Galigani Filtri Srl
Strada Provinciale Colligiana, 50 53035 Monteriggioni (Siena) Italy
Tel. +39 0577 30 50 04
Fax +39 0577 30 50 19
info@galiganifiltri.com www.galiganifiltri.com
Located in Monteriggioni, amidst the picturesque Tuscan hills of Italy, Galigani Filtri Srl has been a pioneer in the “solid-liquid” filtration industry for more than six decades. Specializing in the design and construction of filter presses, the company’s well-reputed supplier of medium to large-scale filtration plants.
The journey began in the 1950s when Galigani Filtri developed its first filter presses for the decolorization, demargarination and brightening of edible oils, serving Italy’s most renowned refineries of the time. In 1970, the company introduced filter systems with automatic dosing for filtration aids, serving specifically the food industry.
By the 1980s, in response to growing environmental concerns, Galigani Filtri expanded its expertise to address industrial and municipal wastewater challenges. The company developed specialized filter presses for the dewatering of industrial and civil sludge from treatment plants, consolidating its position as a leader in filtration innovation.
Galigani Filtri’s success is rooted in its dedication to continuous technological advancement. From the 1990s onwards, the company integrated programmable logic controllers (PLC) for automated filter management, streamlining processes and enhancing reliability.
Recognizing the significance of filtering edible oils as early as the late 1970s, Galigani Filtri played a pivotal role in transforming market perceptions of oil filtration.
After olives are crushed, the resulting oil contains impurities such as tiny fragments of olive pits, skins, and water droplets, giving the oil a cloudy appearance. If left unfiltered, these impurities can degrade the
oil within a few months, causing rancidity, altering flavor, and affecting overall quality. Filtration eliminates these particles, ensuring the oil remains pure, stable, and long-lasting.
While unfiltered oil might appear more “natural,” studies have shown that filtering immediately after pressing significantly extends shelf life. Filtered extra virgin olive oil can be bottled with an 18-month expiration date, making it suitable for large-scale retail distribution and ensuring availability until the next harvest season.
Galigani Filtri offers cutting-edge filtration systems tailored to extra virgin olive oil production. Options include:
• Filter presses with filter sheets for medium to small flow rates.
• Advanced filtration models using filtration aids for medium to large volumes.
All systems are designed with food safety and durability in mind. Components in contact with the product are made from stainless steel or food-grade polypropylene, both tested to meet the highest standards. Stainless steel pipes ensure seamless connections between the filter press and auxiliary devices, such as feeding and dosing pumps, which are selected based on specific application requirements.
To ensure optimal performance, every system is equipped with a PLC that monitors key process parameters, including temperature, pressure, and flow rates.
Leveraging decades of experience, Galigani Filtri continues to develop advanced filtration solutions for a wide range of food applications, delivering efficiency, reliability, and unmatched product quality.
KOSME Srl
Via dell’Artigianato, 5
46048 Roverbella (Mantova) Italy
Tel. +39 0376 75 10 11
Fax +39 0376 75 10 12
kosme@kosme.at www.kosme.it
Engineering excellence in beverage production: Innovations and efficiencies in Eastern Europe
In the dynamic world of beverage production, engineering production lines is crucial for efficiency and innovation. Kosme excels in creating seamless production lines by integrating its own solutions with those from the Krones Group and other partners. This integration is facilitated by conveyors and advanced line automation, ensuring smooth transitions and efficient communication between machines.
Kosme optimizes production cycles through energy analysis tools and consultancy services aimed at enhancing production efficiency. They focus on reusing energy generated within the production cycle, including water, steam, and electricity, with an emphasis on renewable sources. Additionally, Kosme adopts a chemical-free approach to equipment sanitization, using phosphorus-free, surfactant-free, and EDTAfree enzymatic detergents. This method ensures thorough cleaning and biofilm removal while reducing energy consumption and enhancing operator safety.
The layout engineering process at Kosme is meticulously designed to meet customer requirements. This involves sizing machine speeds and buffer times to achieve the desired performance levels. The design rules for conveyors are applied to ensure proper product handling and to prevent potential issues. The layout is optimized to minimize the number of operators needed while maximizing efficiency, taking into account the specific space constraints of each customer. Defining the interaction and communication interfaces between machines is crucial, and in special applications, line operation simulations are conducted to identify and address critical points.
The Layout Department at Kosme is dedicated to finding the best solutions by balancing operational rules, the number
of operators, and customer space requirements. Feedback from customer lines is continuously collected and used to update internal documents, ensuring that errors are avoided, and the dynamic nature of line work is considered. Data collection from the field is essential for building accurate machine models, with a focus on filtering relevant information for specific investigations. Predicting line efficiency is a complex challenge that Kosme tackles with advanced simulation tools. These simulations help in selecting the optimal combination of line efficiency and performance, along with appropriate buffer times, to achieve the highest possible efficiency. The line simulator is a powerful tool that allows the engineering team to predict tailored solutions for customers. It is capable of simulating lines and equipment by preparing statistical models and developing detailed code that mimics the behavior of machines, including speed changes and sensor-based start-stop operations.
Kosme’s expertise extends to developing conveyors and machine speed variations based on sensor positioning and signal
exchanges between machines, ensuring the most realistic simulation of line operations. For special projects, the line simulator is invaluable in assisting layout designers with issues that typically require extensive testing, by developing specific models with dedicated code.
In the realm of sustainable packaging, Kosme offers linear and rotary solutions for large containers, including returnable formats up to 20 liters. These large containers are inherently more sustainable due to their capacity, and when designed for reuse, they become even more environmentally friendly. Kosme’s solutions in this area highlight their commitment to sustainability and innovation in the beverage industry.
Focus on the Eastern European markets
The Eastern European region presents unique opportunities and challenges across various sectors, including ESL milk, water, wine & spirits, and liquid food. Kosme’s tailored solutions are designed to meet the specific needs of these markets:
ESL Milk: The demand for Extended Shelf Life (ESL) milk in Eastern Europe is growing,
driven by consumer preference for longerlasting dairy products. Kosme’s advanced production lines ensure high efficiency and quality, with a focus on maintaining the freshness and safety of ESL milk through precise filling and packaging processes.
Water: The bottled water market in Eastern Europe continues to expand, driven by increasing health consciousness and the need for safe drinking water. Kosme’s solutions for water bottling include efficient and hygienic production lines that ensure the highest standards of quality. The emphasis on energy recovery and the use of renewable energy sources further enhances the sustainability of water production operations.
Wine & Spirits: The wine and spirits market in Eastern Europe is diverse, with a strong tradition of local products alongside international brands. Kosme’s flexible production lines can accommodate the unique requirements of wine and spirits manufacturing, including precise filling and labeling processes. The focus on large, reusable containers also supports the trend towards sustainable packaging in the spirits industry.
Liquid Food: The liquid food sector in Eastern Europe is evolving, with a rising demand for products such as sauces, soups, and dairy alternatives. Kosme’s chemical-free sanitization approach is particularly relevant here, offering safe and effective solutions that meet stringent health and safety standards. The ability to optimize production layouts and reduce energy consumption is crucial for manufacturers looking to scale up operations in this competitive market.
Kosme’s commitment to innovation and efficiency, combined with a deep understanding of Eastern European markets, positions them as a leader in providing tailored solutions that meet the evolving needs of the ESL milk, water, wine & spirits, and liquid food industries.
Advanced Technologies and Sustainable Practices
Kosme’s dedication to advanced technologies and sustainable practices is evident in their continuous efforts to innovate and improve. The use of cutting-edge technology in line automation and machine
integration ensures that production lines are not only efficient but also adaptable to future advancements. This forward-thinking approach allows Kosme to stay ahead in a competitive market, providing their clients with the latest in production technology. Sustainability is a core value at Kosme, reflected in their focus on energy recovery and the use of renewable energy sources. By implementing systems that recover and reuse energy, Kosme helps their clients reduce their environmental footprint and achieve greater energy efficiency. This is particularly important in Eastern Europe, where environmental regulations are becoming increasingly stringent, and consumers are more environmentally conscious.
Kosme’s chemical-free sanitization methods are another example of their commitment to sustainability. By eliminating harmful chemicals from the sanitization process, Kosme not only protects the environment but also ensures the safety of their clients’ products and the health of their operators. This approach is especially relevant in the liquid food and beverage sectors, where product safety and quality are paramount.
Customer-Centric Solutions
At the heart of Kosme’s success is their customer-centric approach. By working closely with their clients, Kosme is able to understand their specific needs and challenges, and develop customized solutions that meet those needs. This collaborative approach ensures that each production line is tailored to the client’s unique requirements, resulting in greater efficiency and productivity.
Kosme’s ability to simulate line operations and predict efficiency is a key advantage for their clients. By using advanced simulation tools, Kosme can identify potential issues before they arise and develop solutions that optimize line performance. This proactive approach helps clients avoid costly downtime and ensures that their production lines run smoothly and efficiently.
In addition to their technical expertise, Kosme’s commitment to customer service sets them apart. Their team of experienced engineers and technicians is always available
to provide support and assistance, ensuring that clients receive the help they need when they need it. This dedication to customer satisfaction is a key factor in Kosme’s reputation as a trusted partner in the beverage production industry.
Future Outlook
Looking ahead, Kosme is poised to continue their growth and success in the Eastern European region. With a strong focus on innovation, sustainability, and customer satisfaction, Kosme is well-positioned to meet the evolving needs of the ESL milk, water, wine & spirits, and liquid food industries. Their commitment to excellence and continuous improvement ensures that they will remain a leader in the field of production line engineering.
As the demand for high-quality, sustainable products continues to grow, Kosme’s advanced technologies and sustainable practices will become increasingly important. By staying at the forefront of industry trends and continuously innovating, Kosme will continue to provide their clients with the best possible solutions for their production needs. In conclusion, Kosme’s engineering excellence, combined with their focus on sustainability and customer satisfaction, makes them a leader in the beverage production industry. Their tailored solutions for Eastern European markets ensure that they can meet the unique needs of their clients, helping them achieve greater efficiency and productivity. With a commitment to continuous improvement and innovation, Kosme is well-positioned for future success in the dynamic and rapidly evolving beverage production industry.
MGM Motori Elettrici Spa
S.R. 435 Km. 31
51034 Serravalle Pistoiese (Pistoia) Italy
Tel. +39 0573 91 511
Fax +39 0573 51 81 38
mgm@mgmrestop.com www.mgmrestop.com
For over 75 years, M.G.M. Motori Elettrici
S.p.A. has been a global leader in the field of brake motors, with a solid presence in Europe, America, Asia and the Middle East. The heart of the company is located in Serravalle Pistoiese (PT), where its main production facility is based. In Italy the company is also present in Assago where it has a warehouse with commercial offices. Its global influence extends through subsidiaries in Montreal, Detroit, Chennai and Izmir, as well as a network of distributors for sales and assistance covering over 75 countries worldwide.
M.G.M. is synonymous with quality, innovation and reliability. The range of brake motors the company offers can be used in a wide variety of applications. The motor shaft heights range from 71 mm to 355 mm and the power outputs are between 0.09 kW and 250 kW. The brake motors can be supplied with a brake unit powered by either alternating current or direct current. Additionally the company is able to meet customer needs by providing customized products.
The company has always been at the forefront of technological innovation, with
much of what we now know as AC brake motors having originated from M.G.M.’s research and laboratories. Since 2008 the energy efficiency of its products has been continually evolving: the average amount of energy required for the operation of M.G.M. products has consistently decreased. All single-speed motors comply with the new European energy efficiency regulations and improvements in the electromagnets of the brakes - both AC BA series and DC BM series - have led to reduced energy consumption and a significant increase in performance.
The future of M.G.M. Motori Elettrici is focused on sustainability and environmental respect. With the goal of reducing environmental impact the company has committed to several initiatives. The geothermal system for air conditioning, the reduction of plastic consumption and the ongoing search for solutions to reduce potable water consumption and the energy required to produce brake motors, along with a consequent reduction in greenhouse gas emissions, are just some of the actions undertaken.
In particular M.G.M.’s photovoltaic system, which originally covered 100% of the energy needs of the facility and offices, has recently been expanded to meet the growing demand for energy, partly due to the transition of the company’s vehicle fleet from combustion engines to electric motors. This commitment represents a concrete response to the energy and environmental challenges of our time.
M.G.M. Motori Elettrici not only makes ecofriendly choices within its own plants but also promotes sustainable practices with its suppliers and partners worldwide. It is only through collective effort that a greener and more sustainable future can be achieved. The company strongly believes that awareness and global collaboration are essential to making tangible change.
M.G.M. Motori Elettrici is not just a leader in the production of brake motors: it is a company looking to the future with a concrete commitment to technological innovation, energy efficiency and sustainability, ensuring cutting-edge solutions for a more sustainable world.
Mini Motor Spa
Via E. Fermi, 5
42011 Bagnolo in Piano
(Reggio Emilia) Italy
Tel. +39 0522 95 18 89
info@minimotor.com
www.minimotor.com
Mini Motor S.p.A.: Made in Italy innovation in the packaging sector
When it comes to Italian excellence in industrial technologies, Mini Motor is a name that emerges strongly. This company, a leading manufacturer of servomotors up to 1 HP, represents the innovation and creativity typical of the best Made in Italy. Founded in 1965 by Gianfranco Franceschini, Mini Motor has evolved over time, transforming its original products-compact gearmotorsinto technologically advanced solutions with integrated electronics and wireless connectivity. From its headquarters in Bagnolo in Piano, in the province of Reggio Emilia, the company now exports to more than 60 countries, working with major players in automation and industrial production. Technological innovation for an evolving market
Mini Motor has always had the ability to anticipate the needs of a rapidly evolving market, where customization and efficiency are key requirements. The design of remotecontrolled motors is an example of how the company has focused on compact solutions that are compatible and perfectly integrated with modern automation systems.
Among its flagship products, the Fast Change series stands out for its ability to meet the specific needs of the packaging industry. Designed to enable fast format changes,
this range of motors is flexible, compact and remotely controllable, representing an innovative and practical solution for companies that need to adapt quickly to market demands.
The excellence of the DBS series
Another example of Mini Motor’s pioneering approach is the DBS Series, a line of brushless servomotors with integrated drives. These devices not only offer top-notch performance
but also redefine industry standards in terms of optimization and integration. Easy installation and reduced wiring requirements make DBS motors a strategic choice for any manufacturing company, lowering operating costs and improving efficiency.
Target industries for the DBS series include packaging and bottling, where movement precision and control are critical. The growing demand for these motors prompted Mini Motor to develop a dedicated production line, demonstrating its ability to respond quickly to market demands.
A vision beyond the product
For Mini Motor, the product is only part of the equation. The company aims to excel at every stage of the process, from design to production, while maintaining high quality standards. This philosophy is evident in its ability to continuously innovate, creating solutions that concretely improve customer companies’ operations.
A distinctive feature is its Industry 5.0-oriented approach. Mini Motor technologies are designed to integrate seamlessly into advanced automation systems, providing connectivity that enables remote monitoring and efficient resource management. This vision positions the company as a major player in the Italian and international industrial landscape.
Mini Motor Spa
Via E. Fermi, 5 42011 Bagnolo in Piano (Reggio Emilia) Italy Tel. +39 0522 95 18 89
info@minimotor.com www.minimotor.com
The value of Made in Italy
Mini Motor’s success is an example of how Made in Italy can excel even in highly technological sectors. Attention to detail, design creativity and commitment to research and development are elements that distinguish the company and help strengthen Italy’s image as a leader in industrial innovation.
Thanks to a unique combination of tradition and modernity, Mini Motor has managed to create products that not only meet current market needs but also anticipate future challenges. This capacity for vision is why the company continues to grow and stand out in an increasingly competitive environment.
Mini Motor represents a Made in Italy success story in the industrial technology sector. With a range of innovative products such as the Fast Change series and DBS servomotors, the company is not only responding to market needs but also redefining standards of excellence. Its ability to integrate innovation, quality and strategic vision is an example of how Italian genius can excel even in the most technical and advanced sectors.
To find out more about Mini Motor’s solutions, visit www.minimotor.com.
Newtec Labelling Srl
Via I. Giordani, 10 - Z.I. Postumia
46044 - Goito (Mantova) Italy
Tel. +39 0376 689 707
Fax +39 0376 68 96 44
info@newteclabelling.it www.newteclabelling.it
Automatic labelling machines
Newtec Labelling Srl was founded in 1982 in Goito (Mantua), designs and produces linear and rotary labelling machines suitable for all user requests both in terms of production speed and type of packaging. Each model, thanks to the customization of the design, has specific characteristics designed to give maximum performance in every type of production. The result of a very long experience and constant updating of technologies, each model is designed to guarantee high production rates, absolute packaging precision and low operating costs. The materials used and the construction technologies allow these machines to support very heavy workloads. Thanks to their reliability
and ease of use they are also successfully used in small and medium-sized businesses.
Panther is a high-level multi-label machine, ready to work with all application technologies: self-adhesive, hot melt, roll fed and wet-glue. Equipped with a complete control system for quality control, rejecting defective products and remote management. Giotto is a latest generation Roll Fed labeller, compact and very simple to install, easy to use and maintain in perfect working order. The modular structure of the machines,
based on direct drive servo motors, is designed to help dramatically reduce all running costs. In addition to Panther and Giotto, the company also offers other models of rotary or linear labelling machines, for the application of paper labels with cold glue, for the application of wrap-around labels in paper or plastic materials with hot glue, and for self-adhesive labels.
The company is present all over the world with its own agents and participates in the most important exhibitions in the sector.
SMI Spa
Via Carlo Ceresa, 10 24015 San Giovanni Bianco (Bergamo) Italy
The industrial world’s challenge to be more competitive
The solutions adopted by SMI for Industry 5.0
SMI manufactures fully automated and ergonomic systems for primary, secondary and tertiary packaging, “user-friendly” and able to interconnect in digital networks. This makes it possible to increase the flexibility and efficiency of production, as well as an accurate control of the consumption of the machines, fully meeting the current criteria of Industry 4.0 and the new ones of Industry 5.0. Thanks to the digital intelligence with which they are equipped, the latest generation of SMI machines can benefit from the SMYIOT platform, which has the task of collecting all the operating and life cycle data of the same, allowing them to be verified, processed and enhanced. The HMI of SMI plants is another element of Industry 5.0 that aims to simplify human-machine collaboration. From the control panel, the operator can select various
“dashboards” that facilitate the management and maintenance of the machine, allow the selection of processing parameters and provide the user with guided and interactive procedures.
The importance of “eco” production
This new industrial revolution encourages companies to integrate renewable energy solutions into their production processes, optimise energy consumption, and improve overall sustainability performance. The bottling and packaging plants produced by SMI are part of the investments envisaged by the government’s Industry 4.0 and Transition 5.0 plans, as they are equipped with the most modern automation and IoT (Internet of Things) technologies. The latter make it possible to collect and integrate the operating data of all the machines supplied by SMI into a single control and management platform, to provide constant monitoring of the level of efficiency and energy consumption
of the same in real time, to intervene even remotely to vary the processing parameters or in case of problems.
Alconor: A succesful story
In the north-western part of Romania, the pure water springs of the city of Carei, in the county of Satu Mare, have ensured the development and success of Alconor Company, a leading company in the production of beverages and mineral water. The company has distinguished itself thanks to the ability to embrace new challenges, to seize the new opportunities offered by the continuous changes in the market and thanks to the strong collaboration with partners such as SMI. To achieve and maintain high quality levels, within the production lines of the Carei and Voluntari (Bucharest) plants, Alconor uses different types of machines supplied by SMI, such as rotary stretch-blow moulders for the production of PET bottles, within
fully automatic bottling and packaging lines which also include secondary and tertiary packaging systems and conveyor lines.
The diversification of the products offered by Alconor made it necessary to install various bottling and packaging lines; furthermore, the objective of environmental sustainability imposed on the Romanian company investment choices that favoured plants and machinery compatible with the best standards for environmental respect and energy saving, as demonstrated by the recent installation of an SMI SFP 30 ERGON stretch film packaging machine.
SMI solutions for Alconor
Year after year, from 1999 to today, Alconor has managed to improve its performance, both in the financial development and in the product range, enriching the product portfolio with new beverages, new bottle formats and new packaging solutions.
The Romanian company has acquired an undisputed position of leadership in the field of beverage production, a sector that requires special services and high standards, as well as precision in absolute and constant control over product quality.
As part of these development projects, it was essential for Alconor to equip itself with advanced technology, flexible and efficient machines, which allow it to move quickly and easily from one production to another. In fact, within the company, innovation is also achieved by installing new machines with high technological content, which increase total production efficiency and make it possible to quickly meet the changing demands of the market.
To this end, Alconor has been collaborating with SMI for years, which, thanks also to the presence of a branch in Romania, has been able to follow the company in its rapid development, allowing it to equip itself with cutting-edge machines to be successful in a highly competitive market.
Via Carlo Ceresa, 10 24015 San Giovanni Bianco (Bergamo) Italy
Tel. +39 0345 401 11
Fax +39 0345 402 09
info@smigroup.it www.smigroup.it
Plant in Carei
> 3,600 bph PET bottling line including EBS 3 HC ERGON rotary stretch-blow moulder for the production of 5 and 6 L high-capacity containers
> 24,000 bph end of line for PET bottles from 0.5 L to 2 L consisting of a SK 800F ERGON shrink wrapper, HA 80 handle applicator, PACKSORTER divider, APS 3090P ERGON automatic palletizing system and conveyor belts
> 10,800 bph PET line, consisting of SR 6 rotary stretch-blow moulder, SK 300F shrink wrapper, SFP 30 ERGON stretch film packer, DV 200 divider and conveyor belts for the production of 0.33 L / 0.5 L / 0.75 L / 1 L / 2 L and 3 L PET bottles > SK 450 T shrink wrapper and conveyor
belts for the packaging of 0.25 L slim cans, 0.5 L cans and 2 L PET bottles
Plant in Bucharest
> 12,00 bph PET bottling line consisting of SR 8 rotary stretch-blow moulder, SK 400 F shrink wrapper, HA 40 handle applicator, APS 3050 P palletizer and conveyor belts for the production of 0.5 L, 2 L and 3 L bottles. Main advantages of SFP 30 ERGON packer
• For the secondary packaging of 0.5 L, 0.75 L, 1 L, 2 L and 3 L PET bottles, the SFP range uses the cold “stretch” of stretch film and meets the needs of flexibility, versatility and environmental sustainability
• Less use of packaging material (-30 / -40% vs. traditional shrink wrappers): stretch film with a thickness of 10 microns is used for packaging
SMI Spa
Via Carlo Ceresa, 10 24015 San Giovanni Bianco (Bergamo) Italy
• Energy saving: no heat-shrinking tunnel operating with electric resistances
• Stable and resistant packaging: thanks to the double crossed wrapping of the film around the group of containers to be packed
• Easy machine access: ergonomic system design, typical of the ERGON range
• MotorNet System® automation and control based on Sercos field bus
• 7” interactive “touch-screen” operator panel in 32 languages with simple, intuitive commands
• Motors equipped with digital servo-drive (driver) integrated on the motor: a solution that generates less heat inside the electrical panel, reducing the energy consumption of the heat dissipation and air conditioning systems installed on the machine
• Fewer CO2 emissions: greater benefit for the environment
• Aesthetic advantages: the “bull’s eye”, typical of packs in film only, is small and appears on the short side of the pack
• The use of brushless motors in the film unwinding phase, ensures precise tension adjustment
• The double film wrapping system guarantees resistant and long-lasting packs: the first reel wraps the pack clockwise, while the second wraps it counterclockwise, creating a crisscross wrapping around the containers in transit.
SMI East Europe: The advantages of a local service
An aspect of great importance for Alconor Company is the collaboration with SMI, that, even thanks to the presence of SMI East Europe branch on the Romanian territory, has been able to follow the Romanian company in its rapid development.
The strong collaboration and constant support, provided by the SMI East Europe branch, allowed Alconor to face the strong changes imposed by the market in the 2000s, a period of time in which both consumption habits and the way of communicating changed. The flexibility offered by the bottling
and packaging lines supplied by SMI, has allowed Alconor to embrace new market challenges, seize opportunities and adapt quickly to changes.
The SMI East Europe S.r.l. branch, located in Timosoara, provides its services throughout the territory of Romania and the surrounding areas; the headquarters of the SMI Group company occupies an area of approximately 100 m2 and has spaces equipped for sales, after-sales and administrative assistance. SMI East Europe has also a large spare parts warehouse equipped with a vast assortment of basic necessities, so as to be able to respond promptly to the needs of numerous local customers.
Within SMI East Europe branch there are five people who deal with the sale of machines, spare parts and equipment and provide onsite support for any request for technical assistance. Thanks to the direct presence on the Romanian territory, the branch is able to respond immediately to the needs of many companies interested in purchasing modern bottling and packaging systems made in Italy by SMI.
The Timisoara branch has been operational since 2003, to respond quickly to the requests of an increasing number of customers located throughout Eastern Europe.
Alconor Company, thanks to the positive experience found in the supply of the first bottling line in 2007 has relied on SMI to face the growth of the market and to invest in new production lines, both for the headquarters of Carei and for the new Bucharest plant.
Techno Mida Srl
Via Codognino, 26 26854 Cornegliano Laudense (Lodi) Italy
TECHNO MIDA Srl offers multiple proposals that represent both tradition and innovation in the field of wear-resistant, anti-corrosive and anti-stick coatings: flash hard chrome, hard chrome plating, DLC (Diamond Like Carbon), “anti-sticking” silicon oxide.
TECHNO MIDA is an ISO 9001 and 14001 Coating Centre specializing in offering excellence in anti-friction and anti-oxidation coatings for mechanical parts and moulds.
During the moulding process, polymers (thermoplastic elastomers), also known as thermoplastic rubbers, tend sticking to the parts; these residues jeopardize the moulding process by altering the moulded particulars geometrically and dimensionally.
The proposed anti-sticking Silicon Oxide surface coating fulfils the following expectations:
• Facilitating the release of the moulded material by increasing the plastic flow,
• Preventing the moulded product from being deformed or damaged superficially,
• Preventing the mould cavity from being partially occupied by the adhered material.
On TPE, TPE-E Arnitel/Marfran and TPE-V Taroprene polymers, the coating grants the following benefits:
1. Easier cleaning
2. Less production waste
3. Higher quality of finished products
For elastomer polymer injection moulding,
the anti-sticking Silicon Oxide coating stands as an improvement over traditional “thin film” coatings: CrN (PVD), WC/C (PVD), and DLC.
Advantages the coating offers:
• Hydrophobic and anti-sticking coating
• Reduced wettability and surface sticking
• Coating suitable for food use REG EU 1935/2004 & FDA food contact.
“ANTI-STICKING”
SILICON OXIDE
Coating recommended for elastomer polymer and rubber injection moulding
Zanichelli Meccanica Spa
Via Mantova, 65
43122 Parma, Italy
Tel. +39 0521 490211
Fax +39 0521 243701
zacmi.info@promachbuilt.com www.zacmi.com
ZACMI: Advanced solutions for the food and beverage industry
Established in 1954, ZACMI (Zanichelli Meccanica) is an Italian industrial firm headquartered in Parma, specialising in the design and manufacture of filling and seaming machinery for the food industry.
In 2024, ZACMI joined the ProMach Group—a global leader with over 50 brands offering solutions across the entire production line—further strengthening its position in the international market.
With a rich history of success, ZACMI is committed to delivering innovative and technologically advanced solutions tailored to meet customer needs and enhance production efficiency. The company’s highly skilled team is dedicated to providing top-tier service, embodying a forwardthinking vision that ensures clients receive optimal support
Machinery and solutions
ZACMI’s success is built on a foundation of extensive research and development,
with the help of a highly specialized R&D department. Leveraging decades of expertise, the company offers a wide range of advanced machinery, from standalone units to fully integrated processing lines.
Filling
ZACMI’s filling machines are designed to deliver precision, efficiency, and versatility:
• Piston Fillers: Perfect for accurately dosing liquid and viscous products, with or without suspended solids, ensuring uniform distribution and the total absence of dripping, thanks to a patented dosage system.
• Vacuum Fillers: Airtight filling preserves product quality and freshness, ideal for topping up containers pre-filled with solid products or for completely filling containers with thick products.
• Telescopic Fillers: Suited for rapid and precise filling of bottles, cans, and other containers, these fillers minimise waste while maximising efficiency. Their specialised design and instrumentation achieve the highest standards of filling accuracy.
• Monoblocks: Compact systems integrating rinsing, filling, and closing, optimising space and enhancing productivity.
Seamers
In 2024, ZACMI introduced a new seaming machine designed to improve industry standards. With a compact design, simplified
maintenance, and reduced operational costs, this innovative seamer enhances flexibility and efficiency while maintaining ZACMI’s hallmark of robust performance. Its modular design minimises downtime, simplifies spare part management, and ensures faster maintenance—setting a new benchmark in seaming technology.
Other standout models include:
• Clean Design Seamers: Fully washable systems that meet stringent hygiene standards, reduce handling costs, and facilitate maintenance.
• Vacuum Seamers: Advanced solutions that prevent contamination, preserve product integrity, and extend shelf life.
Additionally, ZACMI seamers offer flexible configurations to adapt to specific customer requirements, ensuring high-quality productivity.
Synchronised Group Technology
One of ZACMI’s flagship solutions is the Synchronised Group, which combines a piston filler with a patented vertical valve and a high-performance seamer. Together, these machines operate in perfect harmony, achieving production speeds of up to 1,200 cycles per minute for the filler and 1,600 cycles per minute for the seamer. This system offers exceptional versatility, waste minimisation, and ease of maintenance,
making it a standout solution for high-volume operations.
Processes
ZACMI also offers complete solutions for essential food industry processes, such as pasteurisation. The machines deliver precise thermal disinfection, eradicating harmful bacteria and microorganisms without compromising the product’s organoleptic properties.
Advanced technology ensures energy efficiency and compliance with strict food safety standards.
After-Sales and Customer Care Services
Global Service
ZACMI’s Global Service offers tailored support to customers worldwide, available both onsite and remotely through augmented reality tools. The services include smooth installation processes, proactive maintenance to prevent issues, and rapid-response troubleshooting, all aimed at minimising downtime and optimising machinery efficiency.
Customer Care Portal
The ZACMI Customer Care Portal is an innovative online platform designed to simplify customer support. Key features include:
• Access to detailed machine documentation, including technical manuals and schematics.
• Personalised remote assistance and realtime technical support.
• An online spare parts catalogue for easy and accurate ordering, with rapid delivery to minimise downtime.
Zanichelli Meccanica Spa
Via Mantova, 65 43122 Parma, Italy
Tel. +39 0521 490211
Fax +39 0521 243701
zacmi.info@promachbuilt.com
www.zacmi.com
This user-centric platform is designed to streamline operations, enhance productivity, and reduce costs, ensuring a seamless customer experience.
Global presence and trade fairs
ZACMI actively participates in the world’s leading packaging and food and beverage trade fairs, showcasing its cutting-edge technologies and engaging with industry professionals across the globe.
For over seven decades, ZACMI has delivered innovative solutions to meet the evolving needs of the food and beverage industry. By continuously investing in research, technology, and customer support, ZACMI has established itself as trusted global partner. For more information, please visit ZACMI website: www.zacmi.com
