JUNE 2019

VALUE CHAIN www.textilevaluechain.com

ISSN NO.:2278-8972 I RNI NO.: MAHENG/2012/43707

June 2019

I

Volume 7

I

Issue 6

UNLOCK THE NEXT-GEN SPINNING QUAUTY The X-Axis' NEXT manufacturing process combines precision engineering and top of the line technologies, leading to excellence across every quality parameter.

To discover more visit : Hall No.

SIand No.

H6 D207

J

20-26 JUNE 2019

l

ITMA2019 BARCELONA.SPAIN

Schedule meeting on itma2019@rimtex.com R1MTEX ENGINEERING PVT. LTD. (an ISO 900 I :20 15 TUV certified co.)

270 I GIDC, Phase IV, Wadhwan-363035, Gujarat. India.

Tel: +91 2752243 3221 241 088 I rings@rimtex.com I theXaxis.in

1

Short Staple & Long Staple Spinning Rings & Ring Travellers

'!I

I PRASHANT

v•• , ... O\ STAll· 0201 . HALL · 4

20-26 JUNE 2019

1TMA2019 6AROi'~ONA. SPAIN

GROUP

EXCELLENCE IN WEAVING PREPARATORY

PRASHANT GAMATEX

PRASHANT WEST POINT

PRASHANT FERBER

•

Sectional Warping

•

Sizing M /c

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Warp Beam Trolleys

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Warping Creel

•

Direct Warping

•

•

Sizing Winder

•

Warping Creel

Motorize Warp Beam Trolleys

•

Beam to Beam Rolling

•

Poly Beamer

•

Batching Motion

•

Beam to Cone Winder

•

Beam Storage System

•

Direct Warper for Warp Knitting

•

Fabric Inspection

•

Denim Preparation Equipment

•

Indigo Rope Dyeing

•

Indigo Sheet Dyeing

Mlc. •

Fabric Inspection with Conveyor System

•

Fabric Roll Packing M/c.

PRASHANT GROUP OF INDUSTRIES Plot No. 4, Phase - 1, G.I,O.C. Estate, Vatva . Ahmedabad 382 445, India.

Tel: +91 ·79-25830603 / 25833384 / 25891779, Fax : +91 -79-25894020 E-mail: gamatex@prashantg roup .com www.prashantgroup .com

ITMA 2019

Pls Visit Us. Hall No:H5 Booth No: A 134

20-26 June 2019 Fira de Barcelona. Gran Via Barcelona. Spain www.itma.com

INDIA'S LEADING MANUFACTURER SUPPLIER & EXPORTER • Projectile • AirJet • Rapier

• Heald Frame

• Jacquard

• Dobby • Weft Accumulator • Ring Temples SPARE PARTS & ACCESSORIES

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PICANOL/ TOYOTA! ~UDAKOMA lOOMS SPARE PARTS

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o ~

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GUIDE ROlLERS

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Torrey TwIster

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o

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TEMPLES

""" ... .. .. ~----:-___ .SANJA ® Plastic & Industrial Services

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E-21, Industrial Estate, Sanjay Nagar Circle, (f): +91-744-2363330/31 DCM Road, Kota-324007, Rajasthan INDIA E: info@sanjayplastics.com

Your Success. Our Success

www.sanjayplaslics.com

"''"'"

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z

;1

IN TODAY'S COMPETITIVE MARKET, YOU NEED A PARTNER WHO UNDERSTANDS YOUR NEEDS & THE MARKET ENVIRONMENT

Visit us at ITMA 2019.

Stall No.H7 - (125

ITMA2019

Barcelona, Spain 20 - 26, June 2019

THINK LRT We help you stay ahead of your competition LRT is trusted for dependability, quality and responsiveness in over 40 countries around the world. And you can expect nothing but the best in terms of quick deliveries and efficient after sales service. Not suprisingly, LRT is the global leader of Ring Travellers, used in over 45 million spindles in over 4000 spinning mills worldwide.

Lakshmi Ring Travellers (ebe) Ltd. Sulur Railway Feeder Road, Kurumbapalayarn, Mulhugoundenpudur, CoImbatore - 641406. India

Tel.: +91422 2205000. Fax: +91 422 2205010 E-mail: info@lrtltd.com. Website: www.lrtindia.com CIN: U171111Z1974PLCOOO712

RING TRAVELLER DIVISION

SKIjS SHREE BALAJI SYNFABS

The FIBRO TEST

FIBRE BUNDLE TEST ZONE SAMPLE PREPARATION STATION

Fibre testing instrument FIBROTEST: for the assessment of fiber length as well as tensile properties of cotton and other staple fibre sample.

The fibrotest is the first testing instrument would wide which has received the ITMF recognition.

ITMF -ICCTM recognized Technical Data: 1.

Optical system with laser light source and line camera to scan the fibre bundle in longitudinal direction.

2.

Automatically operating pneumatic clamps and draw off clamps carriage to measure tensile strength and elongation.

3.

Automatic determination of samples weight between clamps.

4.

It can test with and without calibration cotton.

5.

Version of testing long staple fibre available

MIs. World Traders MFG. Co.

3rd INTERNATIONAL

TEXTILE MACHINERY & ACCESSORIES EXHIBITION

IT CH INDIA December 2019

Arvind Sernlani I + 91 9833977743 I info@itmach.com Arney Dangarwala I + 91 9375064401 I amey@itmach.com SUPPORTING INDUSTRY ASSOCIATIONS

ORGANISERS

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ECC

TEXTILE VALUE CHAIN

YARN EXPO An IntemaHonal Trade Show

~-B-liI AUGUST

2019

SURAT - GUJARAT -INDIA

Off Sachln Maldalla Highway, Hr. KhaJod Chokdl,

Sarsana, Sural - 395017, (Guj) India.

TimIng: lOam to 6pm I For Further Details Contact:

Ph : 0261 - 2291156_ M: +91 72111 73116

PROTEX

Protecto Tanks & Vessels Pvt Ltd COMPANY INFRASTRUCTURE We have full fledged fabrication set up located in heart of Industrial belt at Pune, India. The premises are about 12000 sq. ft. The area under the shed is about 6000 sq. ft. We are equipped with Rolling / bending, TIG welding, Plasma cutting, drilling and machining set up for all type exotic materials namely Stainless Steel.

We have highly qualified and experienced engineers and staff, proficient in Engineering. They have experience in understanding various international codes and standards for manufacturing of Pressure Vessels, Heat Exchangers, Tanks, and Columns etc.

Protecto Tanks & Vessels Pvt Ltd J 30, 5 Block MID(, Bhosari, Pune 411 026 Mobile: 9822050063, 9822069916 Phone: 02027122317, 02027110301 Emails: hanuman.protecto@gmail.com nilesh.protecto@gmail.com Website: www.protexdyeing.com

yarnexpo China International Trade Fair for Fibres and Yarns

)

$ ~ ~ ~jji ~jj ~R ~p ~~ ( ~* ~ ~ ~ ~

Meet Chinese & international decision makers from the yarn & fibre industry

25 - 27.9.2019 8.2H, National Exhibition and Convention Center (Shanghai)

~~ ~ '-~#

-. messe frankfurt

'NA ON Associates represent

in India the following Textile Machinery & Accessories manufacturers

N.Schlumberger, France : Spinning preparatory machines for Spun and filament LONG fibres (Website:www.nsc-schlumberger.com)

RabTL LARQCliE

LACOM SCHOTT

&

MEISSNER

Milnhl".n. lind Anlagl'nb",u GmbH

AN ORITZ Asselin Thibeau, France : Complete Nonwoven Lines: DrylaidNeedlepunched, Hydroentangled and others, Wetlaid, Spunlaid and special machines for chemical/hydro finishing (Website:www.andritz.com/nonwoven) Laroche SA, France: Opening and Blending Lines, Textile waste recycling Lines and "Airlay" Nonwoven Lines (Website: www.laroche.fr) LACOM GmbH, Germany: Hotmelt Laminating and Coating Systems - Multi Purpose, Multi Roller, Gravure Roller and Slot Die for complete range of Technical Textiles (Website:www.lacom-online.de) Schott & Meissner, Germany: Ovens, Dryers, Heat Recovery Systems, Heating/cooling calenders, Wet/Dry cooling systems, Cutters, accumulators, Winders, Palletisers and Bonding systems (Website: www.schott-meissner.de) Mariplast Spa, Italy: All type of Yarn Carriers for spun and filament yarns including dye tubes for filament/long fibre yarns (Website: www.mariplast.com)

MORCHEM -._ac-...

MORCHEM S.A.U., Spain : PUR Hotmelt Adhesives for Technical Textiles, Solvent Based, Water Based adhesives, cleaners and primers htlps:/Iwww.morchem.com/markets-and-solutions/textile-lamination/

..

Valvan Baling Systems, Belgium: Baling and Bump forming machines for spun fibres and textiles waste recycling lines (Website:www.valvan.com)

til.

valvan

~

C + L Textilmaschinen GmbH, Germany: Reeling (Yarn Hank Forming) Machines, steaming, Bulking and Banding Machines for yarns (for Western and Southern India) (Website:www.croon-Iucke.com)

SCHMAUSER PRECISION

GROZ- BECKERTÂŽ

Schmauser Precision GmbH, Germany: Pin Strips, Faller Bars, Disposable Faller Bars for Intersecting Gills and Chain Gills. Top Combs for Combing Machines in long fibre Spinning Preparatory Lines (website: www.schmauser.com) Groz-Beckert Carding Belgium NV, Belgium: Clothing for Cards and Cylinders used in processing of long fibres, nonwovens and waste recycling (website:www.groz-beckert.com) FARE' S.p.A., Italy: Complete Lines for Spun bond / Meltblown nonwoven products /complete line to produce all type of fibers including mono and bicomponent including PET and PET fibers. Machines for producing Tapes and Rafia (website www.farespa.com)

Contact: ON Associates E-mail: info@dnassociates.co.in Website: www.dnassociates.co.in H.O. : 406, "Kaveri" Jagannath Mandir Marg, Opp. Holiday Inn, Near Sakinaka Metro Station, Mumbai-400 072 Contact Person: Mr. Hemant Oantkale Mobile: 9820106018 Phone No.: 022-28516018 E-mail : hdantkale@dnassociates.co.in

Regd. Office: 6-310, Universal Meadows, Plot No. 27, New Sneh Nagar, Wardha Road, Nagpur - 440 015 Contact Person: Mr. Yogesh Nawandar Mobile: 9890153766 Phone No. :0712-2289662 E-mail: ynawandar@dnassociates.co.in

Branch Office at Coimbatore

~e)~ellent products

\ advance

~technology. • •

Since 1962

~

-P ~

Visit us at:

20-26 June 2019 Fira de Barcelona, Gran Via Barcelona, Spain

<e' £) ITMA2019

HALL No:

BOOTH NO.

0215

High Speed Automatic Sample Warper RI 6001

Sectional Warper RI 119

Single End Sizing RI 8001

Ultrasonic Reed Cleaning Machine Model RI-1201

V

V

V

V

• BaHery Operated Material Handling Equipments

V <l VM 509- B

VM 5002 Battery Operated Warp Beam Carrier

Battery Operated pallet Carrier

<l

Material Handling & Storage Equipments

1

VM501

Empty Beam Carrier

VM 504/505 Top Beam Carrier Wi., or Without Heald Frame SUpport

VM502SP

VM 501-A

VM502

Empty Beam Carrier

Warp Beam carrier

Beam Parking Warp Beam carrier (For Auto Drawing Machines)

VM 506/507

VM508

VM509

Twin Warp Beam Carier with or without Heald Frame Support

Cloth roll doffer carrier

Pallet Beam Carrier

Rabatex Industries Address: Plot No. 559 GIDC, Opp. Road No.9, Kathwada, Ahmedabad, Gujarat-382 430, INDIA

~ : sales@rabatex.com

~ : www.rabatex.com

VM401

Beam Stocker

eE:l CIIi'I ~

ITMA INNOVATIONS 2019

Editor and Publisher Ms. Jigna Shah Chief Editor Mr. Bhavesh Thakar Graphic Designer Mr. Anant A. Jogale Associate Editor Mr. Swaminathan

15- Ex pectation on Future te c hnology By Mr. Avinash Mayekar, Suvin Adv isor 6 8 -Ar( h roma 6 9- M o nf orts 7 0- Sta u fil" - 7 1- ACi M IT 72- Pr ash a nt Group 73- IT M A Awa r d s 8 3- Go lle r

Ss.. Dornier S6- Co lorj et 5 7- Sa njay PlastiC 58- PICANOL 60- SAV IO 6 1- Te xt echno 62· FO NGS 6 7· D ha r m shil

INDUSTRY Mr. Devchand Chhedil Oty Editof -Vyapar ( Jan mabhumi Group) Mr. Manohar Silmuel President, Stria Celulos e, Graslm Industrie s Mr. Shailendra Pandey VP (H ead - Sales and Ma rk eting), Indian RayOll Mr. Ajay Sharma GM RSWM (LNJ Shllwa ra Group) Mr. Avinash Mayekar Consuting Editor Dr. N.N. Mahapatra Bustn ess Head (DYES), Shree f'll shkar Chemicals S. Fertilisers Ltd. Mr. R.D. Udeshi President- Polyester Chain, Reliance Industries Ltd. EDUCATlON I RESEARCH

84- Qu eb ec Compa ny

ARTICLES 19· Cl ot hing fr o m Ca shmere Fib r e by Dr. NN M aha patra 2 1- Energy Effi ( ien(y by Pre r na Kapila! Bhupinder Singh Dh ill on 27- T ext il e sizing by Dr. Satyajit Karandikar 28· TECH N ICA L ARTI CL E: N M I MS Professors

44- SUSTAINIBILITY CORNER INTERVIEW 24· Bh u pinder Sing h, BT EX 36- A mol Bhagwat i , InspirO n So. AT E Team 87· D r. Mohit Ra in a, Ra in a Ind ustrie s

MARKET REPORT

Mr. B.V. Doctor HOD Imitting,. SASM IRA

16- Q4 Resu lts o f fe w T ext ile Comp a n ies

Dr. Ela Dedhia Assod ate Professor, N!rmala Nlketan College Dr. Mangem D. Teli Professor, Dean ICT Mr. R.M. Shankar Asst. Director, ATI RA

3 1·Cotton Report

by M CX IN D IA

3 2· Yarn Repor t by Te xt ile Beaco n 33- Su r at Report

by lYC Staff

34· M a n u fact u ring

Ana lytics by TM R 39- Big Dat a a nd AI by T MR

4 1· Glass Fib re ya rn m a rket 85- lnvestment St ate Update: PUNJAB!

8018 1· Co unt ry wi se Export - Im p o rt U pdate

INDIA.

8 1- Finan(ia l Hea lt h o f Se lect Brands, Retailers and Ma nufa(t u rers

86- SHOW CALENDAR

EVENT UPDATE: 40· TECHTEXTI L - G ER MAN Y

Advertiser Index

80. M A D ITSSIA'S TEX NEXT 2019

Back Page : Raymon d Front In side : The Ax is Back Inside : Rimtex 3- Pr ashant Gr oup 4- S.mj ay Plastic

48- TEXFAIR 49- ATE 53- OM Corp or ati on 54- Domier 63- Omkar+TItan Reeds H RT 54-ITM 2020 &- SKB5 65- US Aqua 7- TEXTECHNO 66-0 harmshil 8- ITMACH 7S- Or ange Weaving 9-Rieter 76- GARFEB lO-Yarn Expo - Surat n - Meera Ind ustries 11 - Pm teco 78-lndia ITME 2020 12-Yarn Expo - Shanghai 89- Vor a Associ ates 13-0N Associates 9O-Hightex 2020 14- Rabatex 91- Laxm i Looms 23-BTEX 92-Udyog 2020 25- Retech 93- Unitop Aqu acar e 26-Kar amd ikar 94-Textile Asia + Bh ar at Beam 95-50urce India 34-Thym as 96-Techt xti l 35- Voltas 97- Trutzschl er 38- InspirOn 98- Oerlik on 47-ITEMA June 2019

ASSOCIATION UPDATE 4 3- IT MF 80. AEPC 74- BRAND FOC US; O r a nge Weav ing 79- N EWS: LlVA & CII Al l rights reservedWorI d.vide; Reproduction of al'lYof the content from this issue is protibited withoutexplidtwrltten permission of the publisher. E.very eflocthas been made to ensure <J1d presentfacbJ ai <J1d acru rate infonnatlor\ The views expressed in the irtides published In!Hs magazine are thatof the respective authors and notnecess<J11y that of the publisher. Textr1e value cr.ain is not responsible for <J1y unlikely errors that might ocrur oc inf steps taken based In the infonnation prCNided herewith.

Registered Office Owner, Publisher, Printer and InnovlItive MediI lind Infomution Co. Editor Ms. Jigrn Shah 189/5263- Sanmati, Pantnagar, Gha tkopar (East).

Printed and Processed by her at, Mumbal 40007) . Mah arashtfa, INDI A. Impre ssion G r~h ic'i, Tel : +91-22-21 0 263561 Cell : +9'""9769442239 Gala nO.13, Shivai InOJ sbial [s tate, Ema il : Info @textilevaluech ain.com l M dheri Kurla Road, SiKinaka, Andh erl (East), tvc med la 2012@gmail.com Mu mbai 400071, Wklh aras htra, In da.

www.te xtil e valuechain.com

Web : INV\IIN.textil eva Iue cha in .com

TEXTILE VALUE CHAIN

EDITORTIAL

New technology and Circular economy

"

Two things are infinite: the universe and human stupidity; and I'm not sure about the universe." " - Albert Einstein

Consumerism leads to manufacturing industry growth. Consumer pocket size is increasing due to globalization, equal opportunity I status of gender, education, etc. This pocket size is not dedicated to only essential things, basic needs of life like food, clothing and shelter but it has been distributed to more luxury segments which give them status, power, satisfaction to own the luxury goods I services.

Textile I Garment usage can be calculated with; number of clothes consumer wear each day, number of times consumer change the clothes each day I month, number of activities involvement per day I month, number of times socializing with friends I family I official meetings, number of time going for travell holidayl business tour, number of time clothes getting washed, number of times same washed clothes wear and looks same after every wash, many more such criteria. This study will reveal actual pattern of consumer requirement for clothes and their behavior in buying pattern, need vis luxury buy.

We are facing massive production technology change in every segments of textile i.e. from making of fiber, spinning of yarn, weaving cloth, processing, printing, dyeing, garmenting, making technical advance fabrics for different industries. We will all see this advancement in ITMA 2019. The question is when we are so much advanced in technology and making best end product (garment or technical fiber I fabric), the life of product is more than the usual, more wearability and sustainability. This trend will restrict purchase of clothing, as consumer will enjoy increase life cycle of clothes and believe in value for money. Fast fashion vis value for money products getting space in consumer mind.

This will also measure the size of circular economy and need for more sustainable products for our industry. Circular economy with sustainable products, trend started in world. Appx. 2 % world population knows what's sustainable fashion and 35% population have inclination to wear I use sustainable product. Approximately 1/3rd of the world economy is moving towards using sustainable products with conscious choice.

Two trends we can see in the world, one third (Circular Economy) wants to use recycled I sustainable products and other two third (Consumerism Economy) wants more durable I value for money products with higher product life cycle, not necessarily sustainable products. Both will survive in its own way, we will see technological advancement in both in ITMA 2019.

World is hoping ITMA will bring turning point to world depression.

New investment in India will also take place with stable government with Second Term now.

Ms. Jigna Shah

We wish Indian new government new inning will provide opportunity for incremental growth to Indian Economy and World ... !

Editor and Publisher

VISIT TEXTILE VALUE CHAIN @ ITMA 2019 Hall No. 8.1 ,Stall No. D230

TEXTILE

VALUE CHAIN

www.textilevaluechain.com

June 2019

ITMA 2019

EXPECTATIONS ON FUTURE TECHNOLOGY FROM ITMA Ground breaking innovations has taken us from an era operated on steam and heavy load machineries to the generation wherein everything is available on virtual cloud whose size of storage is limitless but the space used on the planet is nearly zero. And the machineries today are not just light in weight but compact in all aspects. There are new attachments or reduction of lot many components in textile machineries . We are also entering a phase of robotics which has brought some time and cost saving in overall productions. Despite such advances there is always a great scope for new developments. As the road to innovation has no end. Years into this sector we have always waited for ITMA to reveal new direction for textile machineries across all the sectors be it spinning, weaving, processing or introducing new technology for the technical textiles being a specialized segment.

ITMA is the center of attraction for showing a new path for textile industry today. Textile industry is in a great situation in recent past. The brands are increasing their quality standards, they are improvising the garments in all respects like durability, experimenting different types of dyes & chemicals, new fibers are being introduced like linen, bamboo, banana fibers, new finishes, promoting green textiles for care of environment. So all the above extraordinary features are offered to the end consumer at high price levels. However from a customer's point of view the cheapest cost is what they desire with an appropriate quality, variations and something unique and one with a green label. Various technologies are already developed to achieve all the above with a minimal harm to the customers pocket. So, we suggest ITMA as the prime textile machinery exhibition should focus on showcasing the innovative ideas and concepts in this regard as well.

As today the consumer is the centre of attraction of all marketing events even in the B2B segment.

If it is possible, we suggest, ITMA to give benchmark figures to its exhibitor's to come out with machineries in next editions that will have at least achieved 10% improvement as against the previous edition either in productivity, quality, sustainability or develop models which would be cost effective. They can think of changing the metallurgy as per the latest developments in that sector. Their main focus should be on reduction in operating costs such as power, steam, water consumption, space reduction etc.

The technology advancements happening in the fields like nonwovens, disposable textiles & recyclable fibers can be the major criteria on which ITMA show must focus on. Also the show should encourage all machinery manufacturers to come out with technology that will just not increase the productivity but also decrease the operating costs.

June 2019

www.textilevaluechai n.com

Automation will be another major area for focus in ITMA as we know nowadays labour cost is increasing day by day. Especially in India the 2nd largest textile manufacturing country, there are many unpredictable labour issues that affect the total capacity utilization of the plant and lead to huge losses on account of absenteeism .

We have observed that every next edition of ITMA i.e . after 4 years technology advancement is seen . I feel they should also ensure that after 3 editions the entire machine models that were previously displayed should also be changed. This will give emphasis on reducing the machine life by manufacturers and come out with cost effective machines which will be more acceptable to the industry.

Some funds can be kept dedicated for the research and development in this regards by the machinery manufacturers. It should be mandatory for the machinery suppliers to showcase their innovation and costs incurred on

research & developments. Especially in India not much is seen in R&D. Subsequently it is the major reason we are only seen manufacturing conventional machineries and almost absent in manufacturing technical textiles machineries or any innovative machines which are being developed in other parts ofthe world.

Logistic is another important aspect as we know most of the machineries are being manufactured in one part of the globe and are then transported to the destinations scattered all around the globe. Hence, evaluation should be done on finding the best logically suitable manufacturing hub which can work as a sourcing hub for all machinery suppliers in various textile destinations strategically located in various locations thereby giving an advantage to the consumer on reduced transportation cost and much smaller delivery time.

Concl usion:

ITMA is considered to be the role model for textile machinery manufacturers. It has already facilitated funds to carry out research & development as well as taken measures to share the latest knowledge base on the developments with the young learners of textile world. We think, ITMA should come out with bench mark figures for their exhibitors to improve and increase the productivity of their machines by reducing operating cost. ITMA should insist the manufacturers to work on reducing consumption of power. The per kg reduction in power utilization figures can be displayed by the manufacturers in every edition against the one obtained in previous edition . They must also urge the manufacturers to reduce weight ofthe machinery to save material and reduce cost with cost ef-

TEXTILE

VALUE CHAIN

:> ITMA 2019 fective metallurgy.ITMA must focus more on showcasing new techniques for green textiles, recycled fibers, new fibre developments and revolutionized technology. They can urge the manufacturers to introduce such developments and also promote itwith a single objective offulfilling the end consumer's demand for variety of products especially products like disposable textiles, etc. Also from better logistic management, ITMA may study the various locations and come up with strategic locations for developing sourcing hub near the textile industry. This will reduce the overheads of transportation and will lead to a shorter delivery period. ITMA can also think of promoting developing countries like India to help them increase their dominance in manufacturing of textile machineries.

Suvin Advisors Pvt Ltd, as management and Engineering consultant, would be happy to get associated with ITMA or Indian government to carry out such studies and help in overall development of the textile world.

Highlights of Q4 (2018 -2019) results of Major Textile Companies. s,.

N•.

(Rs. In Crores) .

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Co ...... p"ny

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No<

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(3)

(8)

(4)

(6)

(1 ) (5)

(7)

1.

(2) G,,, . ;......

5352.27

2475.71

46.25

707.38

13.21

425.05

7.94

755.66

535.90

2.

Indu . tr; ... . ltd.

Arvind Ltd.

1649.26

721.39

43.74

NA

NA

200.12

12.13

76.82

76.97

3.

Century Textiles Ltd.

938.76

460.65

49.07

108.35

11.54

57.71

6.14

243.16

153.50

4.

Welspun Irdustries Ltd.

1257.42

630.80

9).1

NA

NA

120.09

9.55

69.41?

123.63

5.

Vardhman Textiles Ltd.

1654.28

813.47

49.17

171.94

10.39

134.66

8.14

238.65

164.56

6.

""ymond Ltd.

878.67

163.56

18.61

NA

NA

115.46

13.14

48.44

48.03

7.

Siyaram Silk Mills Ltd.

587.62

207.99

35.39

NA

NA

49.69

8.45

68.02

46.73

8.

Donear Industries Ltd.

157.31

62.83

39.94

NA

NA

17.88

11.36

4.63

2.23

9.

Loyal Textile Mills Ltd.

334.13

197.50

59.10

NA

NA

24.38

7.29

1.17 ?

323

SOUCffi

Public Domain

www.textilevaluechain.com

June 2019

SUSTAINABLE FIBER

CLOTHING FROM CASHMERE FIBRE Like agriculture, textiles have been a fundamental part of human life since the dawn of civilization . Fragments of cotton articles dated from 5000 BC have been excavated in Mexico and Pakistan. According to Chinese tradition, the history of silk begins in the 27 th century BC . The oldest wool textile, found in Denmark, dates from 1500 BC ,and the oldest wool carpet, from Siberia, from 500 BC · Fibres such as jute and coir have been cultivated since antiquity .

Natural fibres are greatly elongated substances produced by plants and animals that can be spun into filaments, thread or rope. Woven, knitted, matted or bonded, they form fabrics that are essential to society. Most people know natural fibres provide natural ventilation.

That is why a cotton T-shirt feels so comfortable on a hot day - and why sweat -suits used for weight reduction are 100 % synthetic. Wool garments act as insulators against both cold and heat - Bedouins wear thin wool to keep themselves cool. Coconut fibres used in mattresses have natural resistance to fungus and mites. Hemp fibre has antibacterial properties, and studies show that linen is the most hygienic textile for hospital bed sheets.

Each year, farmers harvest around 35 million tones of natural fibres from a wide range of plants and animals from sheep, rabbits, goats, camels and alpacas, from cotton bolls, abaca and sisal leaves and coconut husks, and from the stalks of jute, hemp, flax and ramie plants · Those fibres form fabrics, ropes and twines that have been fundamental to society since the dawn of civilization · Cotton dominates world fibre production ,to other. speciality fibres such as cashmere which, though produced in far smaller quantities, have particular properties that place them in the luxury textiles market.

Cashmere wool ,usually simply known as cashmere, is a fibre obtained from the Cashmere goat. The Cashmere goat is native to the Himalaya Mountain region of Kashmir (then called Cashmere by the English) in India, Mongolia, and China . The word cashmere derives from an archaic spelling of Kashmir. Pashmina is a cashmere fibre produced in parts of northern India, Kashmir, Xin Jiang, Tibet, Mongolia and Pakistan. Cashmere is sometimes mistaken for Shahtoosh , an illegal fibre harvested from slaughtered Tibetan chiru antelopes. The chiru is on the endangered species list. Cashmere is also produced by a small goat raised in China, Nepal and New Zealand. In parts of China, northern India, Tibet, Iran and Afghanistan, the Tibetan cashmere goat is reared as a domestic animal.

The fibre is also known as pashm ( Persian word for Wool) or pashmina ( Persian /Urdu word driven from

June 2019

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Pashm) for its use in the handmade shawls of Kashmir . The woolen shawls find written mention between 3 rd century BC and the 11 th century AD . However, the founder of the cashmere wool industry is the traditionally held to be the 15 th century ruler of Kashmir, Zayn - ul - Abidin , who introduced weavers from Turkestan

Production of cashmere fibre The fibre is combed from the goat during the molting season; the amount of good fibre averages about 4 gms per yield. The short fibres, 1-3.5 inches are fine and very soft and longer fibre 2-5 inches are coarse and stiff. It has an outer coat of long coarse hair with an inner coat of down. This fine, soft down is the source of the fibre that is known allover the world as cashmere. The fleece of this goat has long ,straight, coarse outer hair of little value; however the small quantity of underhair ,or down is made into luxuriously soft woollike yarns with a characterstic highly napped finish .Cashmere is collected during the spring moulting season when the goats naturally shed their winter coat. In the Northern Hemisphere the goats moult over a period beginning as early as March and as late as May. This fine cashmere fibre is not sheared from the goat but is obtained by frequent combings during the shedding season . The downy cashmere fibre is combed from the goat's fleece during spring, and in the process is separated as much as possible from the coarser hair. The imported cashmere was spread out on a large sieves and beaten with sticks to open the fibres and clear away the dirt. After opening the cashmere was washed and children removed the coarser hair . The down was then carded and combed using the same methods used for worsted spinning. It is estimated that on an average yearly production per goat is 150 gms ..

The combined output from 30-40 goats provides enough fibre to make an overcoat. The hair usually is combed by hand from the animal during the molting season. In dehairing ,the coarse hair is separated from the fine fibres ( 15-18 microns) . The downy fine fibres make up only a small part ofthe fleece, usually about one-half pound per goat. The fibre is solid, with no medulla and with fine scales.

China has become the largest producer of raw cashmere (10,000 tons per year .) . Mongolia produces somewhat more than 3,000 tons while India, Pakistan, Iran, Afghanistan , Turkey and Central Asian Republics produce significant but lesser amounts.

Structure and properties Like other hair fibres, cashmere fibres are covered with epidermal scales. There are about 5-7 scales per 100

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VALUE CHAIN

:> SUSTAINABLE FIBER micron on average. They have serrated edges and project from the fibre causing an irregular surface. Cashmere is used in high -quality apparel and is an expensive fibre as the yearly production is very small. Fabrics made of cashmere are warm, comfortable and light in weight and have beautiful draping characteristics .It has very similar properties to those of wool but is more sensitive to chem lcals 路 The microscope reveals that cashmere is a much finer fibre than mohair or any wool fibre obtained from sheep 路 The scales are less distinct and are farther apart; the fibre appears to be made of sections placed within each other It is available in Gray , brown and white in colour.

The coloured fibres are full of tiny granules of pigment.

In cross-section, the fibre is circular or slightly oval; the pigment granules can be seen clearly in the cortical layer .

Wovens made out of cashmere are dry cleaned and knitted goods are hand washed . Cashmere wool fibres are extremely fine , averaging about 15 micron in diameter , which is considerably finer than the best merino wool 路 The coarser beard hairs which are mixed with the true wool fibres are thicker, averaging about 60 micron in diameter.

Cashmere is used 100% or blended with wool only.

Blends with nylon ortri blends with wool and nylon in woven patterns is also found ih textile industries. In Ludhiana nylon is blended with Cashmere and used in hosiery and some other knitted products. Trial is also taken to use Cashmere blended with acrylic fibre to get the desired properties.

Fabrics are warm, buttery in hand, and have beautiful draping characteristics. Cashmere is chemically similar to wool. It wets out with water much quicker than wool , and is more sensitive to the effect of chemicals, largely as a consequence of its greater fineness.

. However ,this is a fraudulent praaice when the label does not indicate that the produa is a blend.

The world output of cashmere wool is very small, and production is a costly process. Inevitably, the fibre is expensive. Cashmere is so fine and soft, however, that it is regarded as one of the most desirable textile fibres of all .

Cashmere fabrics are warm and comfortable, and have a beautiful drape. The fibre is used very largely for making high -quality clothes r shawls and hosiery r either alone or mixed with other fibres .Garments made entirely from cashmere are properly labeled' Pure Cashmere' I Sometimes, fabrics woven from fine botany wools are incorrealy described as' cashmere' . Cashmere wool is fine in texture, and it is also strong, light, and soft; when it is made into garments, they are extremely warm to wear .

Fabric and garment producers in Italy, Scotland, England and Japan have long been known as market leaders.

Cashgora is a new fibre resulting from the breeding of feral cashmere goats with Angora goats in New Zealand and Australia. Although the International Wool Textile Organisation has adopted cashgora as a generic fibre term, it is not recognized around the world. The fibre is coarser than cashmere and not as lustrous. It is used primarily in less expensive coatings and suits.

In India few of the Worsted units like Raymond ,Jayashree ,Oigjam use Cashmere fibre in blends used in worsted spinning. Other worsted units are taking few trials and they are planning to export cashmere fabrics to the US and European markets.

Cashmere is very easily damaged by alkalies such as washing soda. It will dissolve readily in solutions of caustic soda.

Pure cashmere can be dyed using acid dyes or metal cornplex dyes and spun into yarns and knits into jumpers Uses of cashmere fibre Cashmere is used in men's and women's coats ,jackets and blazers, skirts, hosiery, sWeaters, sports jackets, overcoats, gloves, scarves, mufflers, suits, loungewear ,blankets caps and robes. It is desirable because it is soft , lighter in wejght than wool ! and quite warm; however , because it is a soft, delicate fibre r fabrics produced from cashmere are not as durable as wool . Sometimes , cashmere is blended with less expensive sheep's wool 路 When labels indicate a blend, no legal problem exists

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June 2019

FABRIC FOCUS Energy Efficiency opportunities in woven fabric manufacturing in Ludhiana Cotton and woolen textiles comprise the most important part oftextile industry of Ludhiana . Even though the place is world famous for its knitted products, the city has a thriving power loom industry with more than 200 power loom units of small to large sizes functioning in the cluster.

In these units, handlooms, power looms and automatic machines are used simultaneously and producing various products ranging from high value pashmina shawls to low cost acrylic or polyester shawls, blankets, woven fabric for domestic as well as export purpose. The industry is also making silk stoles of exquisite quality, majority of which are exported allover the world. This sector has always been viewed as a major source of employment generation and rapid expansion of population has also helped in the growth of this sector as clothing continues to be a most basic requirement. The industry which was initially dependent on handlooms has gradually shifted towards power looms and specialized high speed looms thus increasing the energy requirement of the industry where initially it was all labour intensive work without any need of electricity.

Technology Status There are many categories of textile units in the Ludhiana cluster, engaged in different processes related to the manufacture of knitwear products. The most energy-intensive units are those engaged in dyeing, processing and spinning. The printing units are relatively less energy intensive. Among all the units, energy cost forms the largest component of production expenses. The textile units in the Ludhiana cluster consume energy mainly in the forms of electricity for equipment and machineries as well as lighting, cooling and temperature control systems etc.

Number of utilities involved in an industry depends upon the production capacity and process requirement of the industry. The saving potential in terms of energy depends on the resource utilization pattern ofthe industry.

Numerous energy audits in textile units have displayed that 30 per cent ofthe savings in terms of rupees can be achieved in the plant by implementing the best practices in the process itself. Therefore together with the utilities, process should also be an area of concern.

Installation of meters for monitoring and energy savings One ofthe best ways to track or monitor the various parameters involved within the utilities and processes is by installing meters at the generation and end usage points.

This helps track the total generation and consumption of electricity at the process and equipment side . This also helps in operating the equipments at their best operating points and in preparing benchmarks. Installation of me-

June 2019

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ters at key locations inside an industry enables the factory to closely track resources and energy consumption for specific purposes. This helps factory to focus on improving efficiency in resource intensive processes and to do

proper costing of the products. Installing and operating accurate meters or software are the fundamental steps to benchmark performance and to enhance efficiency.

It allows plants to identify and respond to leaks, detects unusual points in resource use and provides feedback on the effectiveness of measures that the industry undertakes to improve their processes. Meters and measurement software reinforce the benefits of efficiency increasing measures and encourage continuous improvement.

Diesel generator is also an alternate source of electricity generation at the work station site. Special care needs to be given to this, as generation of electricity from DG sets is a costly affair. The main parameters which need to be taken care of are fuel consumption on hourly basis, frequency, kWh, ampere, voltage and measurement of the flue gas temperature.

Best Practices for saving energy in terms of electricity Given the associated utilities, some improvements in in-

dustries require relatively large investments in equipment modernization. But there are certain initiatives which provide a particularly easy starting point for increasing manufacturing efficiency as compared to process optimization methods. Each opportunity identified should be evaluated in terms of initial investment required for improvement or replacements in the utilities, payback period and resources savings. Although individual leaks may not seem important in the overall consumption scenario,

they can be responsible for a surprisingly significant loss of resources over the course of a year. Some best practices that can be identified and utilized for probable energy savings are

Minimize blower inlet and outlet obstructions Clean screens and filters regularly.

Minimize blower speed.

Use low- slip or no- slip belts.

Check belt tension regularly.

Eliminate variable pitch pulleys.

Use variable speed drives for large variable blower loads.

Use energy- efficient motors for continuous or nearcontinuous operation.

Eliminate ductwork leaks.

Turn blowers off when not needed.

Power factor improvement.

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VALUE CHAIN

FABRIC FOCUS Installation of separate transformers for lighting system. â&#x20AC;˘ Balancing of phase-wise voltages, currents at motor/machine end terminals.

In industries it is observed that the power factor is maintained near to unity only at the main incomer side. The best way to improve power factor is by installing a correct capacity bank of capacitor at the motor or machine end terminal side so that exceed current can reduce at the motor end and ultimately reduce the overall power consumption .

Voltages between all three phases should be equal at the motor end terminal. Any unbalance in the phase voltage may lead to increase in the winding temperature of the phase and thus increase the current drawn at the terminal end. Though implementation of this best practice may provide small saving opportunities, however in terms of maintaining the operating efficiency and service life ofthe motor, steps to balance the voltage in all phases should be undertaken. As a general rule, 1 % imbalance in voltage causes 7 % imbalance in current and approximately 5 % increase in motor losses.

For proper work execution, adequate lighting should be available so that there is proper visibility which permits healthy observation of the product. In general practice in most of the industries, tube lights with fixtures are used at work stations and high wattage lamps are used for peripheral lightings. The higher lux level can be reduced to a suitable level by removing a fitting. Quality of light being received at the work station depends upon the reflection factor in the reflector used, it is better to replace complete fitting including fixtures in order to get proper and required lux level at the work place. Some tips for energy efficiency improvements in lighting system are

cents, mercury vapour and incandescent.

Select ballasts and lamps carefully with high power factor and long term efficiency in mind .

Upgrade obsolete fluorescent systems to compact fluorescents and electronic ballasts.

Consider downsizing the fixtures in order to prevent excessive usage.

Consider painting the walls with a lighter colour.

Use task lighting and reduce background illumination .

Re-evaluate exterior lighting strategy, type and control.

Change exit signs from incandescent to LED. Apart from this, motor performance tests should be conducted wherever applicable so that motors operate at maximum efficiency without overloading or under loading. The industries should use energy efficient motors where economical and their alignment should be checked periodically. There should be proper ventilation and proper efficiency restoration must be there after rewinding.

Many units can take significant steps towards reducing wastes and costs by implementing small changes in good housekeeping which require little investment beyond improved management and attention to detail. Poor storage practices often lead to material being damaged or dirty resulting in making the industry give a discount on the same. It is a good practice to demarcate a special storage area in the work place, raise the floor level of storage areas and reduce leakages or breakage. Unclean work sites can lead to rework through contamination of textile products. Regular cleaning of workspace should be the responsibility of the staff at each work station. Adopting these quick opportunities help industries to develop a clean production mentality that can lead to substantial improvements and cost efficiencies.

Reduce excessive illumination levels to standard levels using delamping etc.

Aggressively control lighting with clock timers, delay timers, photocells and occupancy sensors.

Install efficient alternatives to incandescent lighting, mercury vapour lighting etc. such as low pressure sodium, high pressure sodium, metal halide, fluores-

UJ

5: w z

PRERNA KAPILA BHUPINDER SINGH DHILLON

India must get over its defeatism on manufacturing.

It is heartening to note that one of the first things Prime Minister Narendra Modi did after returning to power is to set up a new cabinet committee for promoting employment and skill development. It has been tasked with overseeing "skill development aimed at increasing the employability ofthe workforce for effectively meeting the emerging requirements of the rapidly growing economy

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and mapping the benefits of demographic dividend". This acknowledgement that India needs to create millions of jobs for its youthful population, and the fact that this is one ofthe government's top policy priorities, should bring an end to the partisan polemical debate of the past few years on whether or not enough jobs were being created.

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June 2019

Pis. Visit us at

ITMA 2019

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TeXTILe mACHineRY

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Complete Solution for Fabric Mapping, Defect Logging Software (lGS) with Automatic Cutting & Packing System

8-To: Auto-Cut-Pack System

• Fabric Inspection cum Mapping Machine • International 4 Point Defect Logging

Software (IGS) • Automatic Cut-Plan generation with Optimisation option

Fabric Mapping Machine

• Fully Automatic fabric Rolling, Cutting &

Packing Machine • Generates Reports and Barcode for

logistics

Benefits Saves 3-4% fabric due to Cut-Plan Optimisation Increases production by 15-20% Saves 30% manpower & space Auto-generates samples & folders for

Inspection 8r: Grading Software

grouping & shade matching

Increases QC by delivering reports as per defects, dept., shift. etc..

Defect logging on touchscreen reduces

manual errors.

5 years warranty

Auto-Cut-Pack Machine

$ a·TEX TEXTILE mACHinERY ,

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premf",

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\. +91-22-25200254 1 +91-9820474553 9

sales@btexindia.com I info@btexindia.com

W www.btexindia.com

Dealership Enquires Solicited

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> INTERVIEW Textile Value Chain's Editorial (eam recently met with Mr. Bhupinder Singh. Here are some excerpts from the interview.

TEXTlL£ mACHIn£RY

B-Tex

introduces

Auto-Cut-Pack Machine with A

4~point

Defect Loggi ng Software t o

save 3% fabric

Please let us know more about your company?

We are manufacturers of all kinds of Inspection and Packing systems for fabric and technical textiles. We started our journey In the year 2004 and till date we have man aged to include most of the high quality fabric manufacturers in our clientele.

As B·Tex is participating In ITMA 2019, Barcelona Spain, what ar e your expectations?

As you know, ITMA Exhibition provides the largest platform and opportunity to showcase the latest technology and we will be specifically doing that by promoting our Auto-Cur-Pack machine with Software solution for Inspection and Packing department. We are hopeful that our latest technology will be well received by visitors.

What is your USP in comparison with other players in your field?

I would like to say that our biggest USP is our focus on Automation. Indian machines usually fall short in this parameter, when compared with their Italian and German counterparts. However, B-Tex invests a lot on R&D especially in Automation to en su re high performance and highly efficient machines and this precisely helps us to stay ahead of our competitors.

What are the current Innovations at B·TeX? Our Auto-Cu[-Pack System with proprietary Software is a state-of-the-art system; where clients can map the defect and our IGS (Inspection and Grading Software) will auto generate the Cut- Plan.

'S-Tex' is a leading manufacturer and exporter of Fabric Inspection and Make-up Machinery and has earned the reputation of being a formidable choice in the textile in dustry.

'S-Tex' has created a niche for itself by designing and even exporting hi-tech machines for quality fabric manufacturers like Tesssirura Monti, Raymond Zambaiti, GM Fabrics, Premier Mills, Mohan Spintex, Jindal, $oktas, Alok Industries, NSL Textiles, Himatsinghka, Morarjee, Vardhman, Ddecor, etc. B-Tex has also designed speCialised machines for Technical Textiles manufacturers like SRF Ltd, Khosla Profil, Wilhelm Textile, Milliken, Tuflex etc.

The company has introduced a remarkable Auto·Cut-Pack System, that has the amazing proprietary defect logging software (IGS) with Italian Know-How. In order, to know more about this venture and the company's future plans,

LE

VALUE CHAIN

This Cu t-Plan is uploaded to our Auto-Cur-Pack machine Model -Nirvana, where the rolls are simultaneously cut and packed by a single operator. Thus, saving manpower, time, space and most importantly it helps to save around 3% first choice fabric.

How do you manage to save 3% fa b ric?

Without the Cut-plan, the operator would not knowwhere the defects that need to be cut are located or the location of the next stitch.

Our IGS software, auto-generates the Cut-Plan as per the severity of the defects or location of the stitches and delivers a high percentage of fi rst choice and this in turn saves 3% to 4% of the fabric. This also helps in rejection and quality control.

Has this software been developed by B-Tex? Yes, we have developed this softwa re with the help of Icalian knOW-how. It has taken us 8 years of hard work to reach a stage where we are able to deliver this operator

www. textilevalueChain.comI June 2019

~

INTERVIEW

friendly 4-point defect logging software. This software comes with a 5 year warranty and it has the capability to deliver 8 types of reports. Further,it can also be customized as per the client's requirement.

Which was your recent project with this system?

B-Tex has delivered this system to companies like Premier Mills, GM Fabrics, Jindal Worldwide, etc. Recently, We have delivered this hi-tech machine, model named Nirvana to Mis. Wilhelm Textile (Gurgoan). We would like to thank Mr. Erik Illig for showing his ongoing faith in B-Tex. In the past, we have supplied Inspection, preparatory and packing machines to them.

Mr. Erik Illig (MD, Wilhelm Textiles (I) Pvt Ltd.) and Mr. Bhupinder Singh (CEO, B-Tex Textile Machinery) - (Left to Right)

What about after sales service?

With a nimble team of service engineers having a collective experience of 40+ years and with service units in Delhi, Ahmedabad and Coimbatore, we are able to offer prompt after sales services to our clients.

What are your future plans?

We have recently shifted to our new corporate office and set up another manufacturing unit to increase our production as per market demands. We have collaborated with an company based in Israel for developing Cameral Vision Inspection Software and we are hopeful of launching the machines by next year.

What is your mission and your branding strategies?

Our mission is to reach each and every fabric manufacturer in the world and apprise them of our Auto-Cut-Pack system. As a step forward towards this, we are participating in popular exhibitions like ITMA 2019 (Spain), Gartech (New Delhi), Shanghaitex 2019 (China), Techtextil INDIA, DTG 2020 (Dhaka), and ITME 2020 INDIA. We aim to touch base with as many organizations as possible during our visits to these national and international exhibitions.

RETECH expert at drawing your fibres to perfection Rolls, godets, heating elements and custom bu ilt mac hines for heat treatment and drawing of synthetic filaments. Win - OLTÂŽyarn tension on-line monitoring systems.

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We are passionately committed to create environment-friendly products.

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Warper Beams

Weaver Beams for Picanol, Toyota, Tsudakoma, Dornier, ITEMA, Sulzer and other types of Airjet, Rapier and projectile weaving machines in single section and double section construction with or without differential motions upto 1250mm flange diameter and 540cms working width.

We also manufacture Warper and Weaver Beams suita Manufactured by

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We offer dynamically balanced warper beams of flange diameter up to 1600 mm and warping width up to 2800 mm suitable for Karl Mayer, Benninger, Hacoba, Ukil, Ramallumin, Prashant West Point, Jupiter, Prism, Amritlakshmi and other high speed warping machines suitable for spun and filament yarn.

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::> TEXTILE SIZING BREAKTHROUGH PARADIGM

THE NEED FOR

SUSTAINABLE TEXTILE SIZING Massive volumes of native starch and modified starch is consumed by textile yarn sizing units allover the world; specifically for cotton/PC yarn sizing. While the starch suppliers can boast about supplying bio-degradable materials; are they really safe for the environment? And, if not starch then what could be safer?

There has been a lot of development and progress in yarn construaion to have inherit high strength and elasticity; but sizing is still a necessity for the yarns to cope up with increasing speeds and hi-tech weaving machines. As the sizing chemicals are washed off to the environment after weaving (desizing), biodegradability, toxicity and cost of treating the waste effluent may become a concern for sustainability. Along with natural polymers like starch, considerable amounts of synthetic polymers like PYA, polyesters, and polyactylates are being used for sizing. A long list of other additives such as softeners, defoamers, lubricants, humectants, wetting agents, and anti-static agents may further add to concerns in de-sized effluent.

Starch and its derivatives are undoubtedly sourced from renewable materials. Hence, environmental safety is not questionable in terms of its actual use butthe problem is the effluent created in its chemical treatment during desizing. Such issues have been extensively addressed by use of enzymes, but easy washing ability is a need of the hour.

PYA a frontrunner, as sizing binder for many years are now being demanded to be replaced by the Textile industry.

With very high COD values of PYA issues in treating waste effluent surpasses the benefits of using it. PYA blocks the RO membrane of effluent treat ment plant requiring RO columns to be replaced in regular intervals. Advent of biodegradable polyesters and good polyacrylates with starch and its derivates is reducing the popularity of PYA in textile sizing. Attempts in recycling and reuse of PYA from the desized solution has failed to be economically viable. Because of certain properties of PYA like versatility, reproducibility and compatibility with other sizing ingredients and type of yarn; it still remains a popular choice among the sizers.

for many industries including Textiles, a lot of research isyet to succeed in producing a commercial product with robust consistency.

2. Modified starch: Numerous modified starches are developed and known for ages. And, they are being used in textile sizing. Hence, Starch & derivatives form a predominant component in almost all sizing products for cotton and PC yarn. Modified starch having easy washing ability without use of chemicals and enzymes for desizing will prove to be a more sustainable option. Hydrophobic modified starches with softening and wetting ability can further eliminate need of external softeners and wetting agents.

3. Cold water soluble sizing product: A vast majority of sizing companies cook sizing material at 90-130°C for upto 30 minutes before use. A cold water soluble sizing product that does not require cooking will help in saving cost and energy required for heating process. This would need a big change in mindset bringing a paradigm shift. Current high price and lower performance of cold water soluble starches that are available in the market is limiting its use or replace existing products.

4. Use of expensive but high performance sizing products at lower pick-up could be another solution. Use of synthetic polymers at lower pick-ups are very well known and practiced in the market, but use of starch & its derivatives at such low pick-ups are less familiar.

Starch is abundantly available in nature and obtained from many sources like Potato, Corn, Tapioca, wheat, peas, etc.

Being a natural polymer, it can primarily be the first stop to develop sustainable products to substitute synt hetic chemicals and polymers. Focused research in modifications of the starch to achieve the desired properties could be the key to sustainable textile sizing.

We at Karandikars Orgochem Pvt. Ltd. are addressing above Issues with continuous R&D and commitment towards sust a i na ble fut u reo

Sustainability is need of the hour for our planet; and it can be achieved when you break paradigm by small improvements or breakthrough products. In the sizing world, this shift in paradigm could be brought by exploring few of the following: 1. Grafted starch: Grafting of starch with monomers is being extensively researched since few years but has been a challenge to manufacture on the commercial scale. Reproducibility and control over homo- and cross polymerization and later separation of the respective products add up to the cost of production and hampers commercial viability.

Although, grafted starch could be a breakthrough solution

June 2019

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TEXTILE VALUE CHAIN

I

â&#x20AC;˘

TECHNICAL ARTICLE

IMPROVEMENT IN WATERJET LOOM SHED EFFICIENCY BY SNAP STUDY TECHNIQUE Abstract Water jet looms are specially used for weaving of synthetic yarns. Water jet looms are widely used in woven fabric manufacturing because oftheir unique parameters such as low noise, low energy consumption, high weft insertion speed and less maintenance. Sometimes several poor material handling practices and technical errors lead to the loss of productivity and efficiency ofthe loom shed especially in case of for synthetic fabric production.

In this research we have focused on the normal practices followed by the technicality for improving water jet loom shed efficiency by snap study technique. The observation were made on real time basis and actual data collected.

There we have taken a snap rounds per 2 hours a shift and it was found that after correction and remedial actions the loom shed efficiency was increased successfully such as 98.2 % from 94.53%.

Key words: Efficiency, Maintenance, Synthetic yarns, Water jet loom

1. Introduction Productivity is a burning issue in the textile industry.

Where loom shed efficiency is very important and can turn in to profit of the textile mills. If there is a small increase in productivity of a loom shed will result in a considerable reduction in manufacturing cost. The productivity of loom will increase the fabric value and result in profitability.

This will help to make an additional fabric available in the store of industry. For medium average mills, an increase of 2% in the loom shed productivity can increase the annual cash inflow by Rs.6lakh or more . In various manmade weaving, several parameters were considered for enhancing productivity levels such as yarn quality, quality of yarn preparation, loom setting and atmospheric conditions in the department.

The simplest measure of machine productivity in weaving is the length of the cloth produced per unit time say per shift of 8 to 12 hours. The loom efficiency depend on the stoppage rate, time to taken to mend a stop loom allocation and the percent time the weaver spends on restarting a loom after a stoppage therefore, beside minimizing the stoppage rate, optimum loom allocation, loom setting and atmospheric condition in the loom shed.

The simplest measure of machine productivity in weaving is the length of the cloth produced per unit time say per shift 8 hrs the loom efficiency depends on the stoppage rate, time to taken to mend a stop loom allocation and the percent time the weaver spends on restarting a loom after a stoppage, therefore, besides minimizing the stoppage rate, optimum loom allocation. All the factors

TEXTILE

VALUE CHAIN

which influence the loom shed efficiency are categorized into three main streams viz . Technical, human and organizational.

Various factors which affect the loom shed efficiency can be conveniently grouped in three major categories 1)

Technical

2)

Human

3)

Organizational

Such a classification will facilitate taking the corrective action needed for improving loom efficiency these four categories their component causes and those controlled factors which have been commonly found to need attention for improving efficiency. The conformity ofthe quality of yarn to norms has to be ensured by the spinning department. Furtherthe process control programmed in the preparatory section has to ensure good quality of preparation. Itthen remains to identify the cause and their contribution to the loss machine efficiency. A suitable format for recording loom performance in terms of end breaks and other stops is now required. Such a record of loom performance will be helpful in controlling productivity on loom in more than one ways firstly a regular record of end breaks bring out need for any technological adjustment.

Snap study technique is the key for analysis ofthe causes and their contribution in the efficiency loss.

2. Material and Methods 2.1 Yarn Quality requirement: The warp breakage rate is relatively insensitive in strength, but with a reduction in strength below a critical level, the warp breakage rate increase rapidly. Quality of the yarn is primary source influence end breaks. A weak, fuzzy and non-uniform yarn will break very often. The requirement is strong, smooth, uniform yarn with high elongation at break to withstand the weaving stresses better, consequently improving the weavabality of yarn.

2.2 Technical yarn details 1. Standard average denier - 77.60 77.80 76.76 77.24 2. Elongation - 15.27% 3. Tenacity - 3.85 (Grams/denier)

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June 2019

:> TECHNICAL ARTICLE 2.3 Quality of weaving preparatory process The warp breakage rate is governed by the yarn quality as well as quality of warping. Good quality yarn is not itself capable for weaving without sizing. In warping and

sizing process emphasis is given on quality of the process rather than productivity. In warping should aim at minimizing end breakage rate production of satisfactory beam that will unwind well during sizing. The stoppages of the machine due to end break are likely to deteriorate the quality of the beam. End breaks in warping can be

minimized by different method.

1) Control of tension in the ya rn.

2) Satisfactory ma intenance of that setting and mechanica I condition of the machi ne that affects yarn tension.

3) Minimizing the defect on package produced at winding.

4)A regular check on the end breakage rate for comparison with the norm.

Control of tension in the yarn.

Satisfactory maintenance of that setting and mechanical condition of the machine that affects yarn tension. Minimizing the defect on package produced at winding.A regular check on the end breakage rate for comparison with the norm.

2.4 Standard parameters in water jet loom

format for listi ng causes of stoppages du ri ng snap rounds in a loom shed. When sufficient round is taken data from all the reading are pooled together the total number of looms found stopped during the round expressed as a percentage of all the looms inspected all during all the round is good measure of the loss of loom efficiency.

Quality of yarn is primary source infiuencing end breaks given a quality of yarn the end breaks during weaving are increased by, a) Preparatory deficiency such as unlearned yarn fault. b) Fault loom setting. c) Defective loom parts and accessories. d) Unsatisfactory atmospheric condition in loom shed.

The warp stop due to warp fault such as slack ends, sticky ends, crossed ends; missing ends, etc. are mostly due to preparatory deficiencies. Most of the loom setti ng that i nfiuences the end breakages rate in the loom shed need to be corrected at the time of beam change once set these setting is expected to remain correct at least for the duration of one beam.

Sup efficiea cy before aad after trial

' 00 ~

% ~

Parameters

Standard water parameters

PH

6.7t07.5

~

Specific conductivity

80t0180

M

Total hard heel

Less than 30 ppm

Alkalinity

Less than 60 ppm

Choridc

Less than 40 ppm

Figure; Snap efficiency of water jet loom shed before and after trial

Turbidity

Less than 2.00 NTD

COD TOS

Less than3 ppm

The snap study was taken for every 2 hours per shift. It was found that there were several factors responsible for efficiency loss. Earlier the warp and weft breakage were found to more due to improper loom setting Viz. high warp tension, improper shed height, high beating force and poor material handling practices. It was found that the opti m ized loom setti ngs a nd proper material hand Ii ng hel ps to increase the loom shed efficiency. Whenever one operative had two or more machine under his care, each machine is liable to stop in a random manner and requiring attention before restarting, a loss in machine efficiency takes p lace due to interference. The interference arises from the fact that the machine is waiting for operator's attention that is busy for attending another loom.

" Troill

Less than 100 ppm

Water requirement per machine Water = pressure Water pressure in 1 machine 1 min = 6 liter 6x60= 3.60 liter 6x60x24=8440 litr per m/c 24 hrs

3. Result and discussion As the should round should

word 'snap' indicate recording of the incidence be spontaneous the person who takes snap should not anticipate an incipient stoppages, he wait for itto occur as he goes round. A suitable

June 2019

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Troil 2

Troil ::

Troil4

Practices: To given prope r train ing for weaver.

Supervision: Weaver should be done proper supervision or patrolling for given loom.

TEXTILE

VALUE CHAIN

TECHNICAL ARTICLE Work load: To make a proper allocation that is man to machine. E.g. six loom per weaver.

Following are to be considered as a Benefits of yarn breakages reduction 1) Cost Reduction:

When we reduce the yarn breakages the loom, the cost is also reduced. Ifthere are stoppages at the loom because of any yarn breakages problem than it will be repaired and some cost will increase in this manners. When we en-

tangled this problem which cause the loom to stop, the cost automatically goes down.

2) Man Power:

After resolving the problem which cause loom to stop man power will also be reduced. If there is problem of yarn breakage constantly at the loom than a person will be required to handle this situation, and when we solve this problem than there will be no need of person constantly at the loom.

3) Effect on Production: When there is problem of yarn breakage or problem in the mechanical part of loom, the loom will stop to work.

In this way the productivity of loom will be affected and when we solve these problems production will also be increased.

4) Quality of Fabric:

Yarn breakages on the loom also affect the quality offabric. When there is constant breakage of yarn and there is definite knottingforthis problem. It will damage the quality of fabric. When these problems are solved the quality will also be improved.

5) Wastages of Yarn:

Constant yarn breakages on loom due to different problems also cause the wastage of yarn .This problem will also be solved by reducing the yarn breakages on the loom .

6.Loom Efficiency: When the yarn breakages occur because the looms to stop are reduced the loom shutdown will also be reduced.

This will affect the efficiency of loom and it will increase.

7) Reduction of Start Mark: Start Mark is a sign which comes on the surface of the fabric when a loom is restarted after a shut down. When there is any problem due to which loom gets off again and again it will leave a "Start Mark" at the surface offabric and it effect the fabric very badly. After solving the problem this effect will also be reduced and a good quality fabric may obtain.

4. Conclusion From the above trials it have been concluded that, the optimum settings and proper material handling practices and utilization of other factors leads to increases the loom shed efficiency. Following corrective actions were done during after trial sessions to reduce considerable production loss and efficiency ofthe loom, 1. Time attend to breaks is can be reduced by set time to standards.

2. Telling the worker to attend the break quickly.

3. To gives the optimum allocation to weaver.

From correct work practices we can reduce the attend the mending time 1. 13min.41sec.

2.9min.5sec.

3. 9min.1 Osec.

4. 16min.34sec.

All these practices increased efficiency in following manner Trials

Before

After

Trail 1

94.53 %

98.2 %

Trail 2

92.08 %

94.35 %

Trail 3

93.86 %

95.76 %

Trail 4 91.8 % 95.11 % Table. Snap effiCiency atwater Jet foom shed before and after trial

5. References [1 J Hasanbeigi A, Price L. A technical review of emerging technologies for energy and water efficiency and pollution reduction in the textile industry. Journal of Cleaner Production. 2015 May 15;95:30-44.

[2J PK Hari and BK Behera; "Developments in weaving machines",indian journal of fiber & textile research,voI19,septem-

ber 1994.pp 172- 176.

[3J Maniya k.d; multi-attribute evaluation of water jet weaving machine using analytical hierarchy process.jtatm journal of textile and apparel technology and management.volume6,issue 4,fall 2010.

[4J N Gokarneshan,N Jegadeesan & P Dhanapal.Recent; Innovation in loom shedding mechanisms, Indian journal of fiber &textile resea rch.vol 35,March 201 O,pp 85-94.

[5[ Seyam AM. Weaving Technology: Advances and Challenges II. Journal of Textile and Apparel, Technology and Management. 2003;3.

DR. P.P. RAICHURKAR RANJIT TURUKMANE Centre for Textile Functions, SVKM'S NMIMS, MPSTME, Shirpur, Dhule (M.5)

TEXTILE

VALUE CHAIN

www.textilevaluechain.com

June 2019

MCX

::> COTTON REPORT

M ET AL

&. E N ERGY Trad e wit h Tr u st

TRADE WAR - OPPORTUNITY FOR INDIAN COTTON INDUSTRY On May 10, the u.s. hiked tariffs on Chinese goods worth $200 billion from 10 per cent to 25 per cent, jeopardizing a trade deal currently being negotiated by the two coun-

conflict be!'Neen the two has opened up opportunities to increase their share in the American market. According to a recent study by the Confederation of Indian Textile Industry (CITI), the list of notified $200 billion imports from China on which additional tariff imposed by the us places Indian textile exporters at an advantageous position.

Of the $200 billion of imports from China, textile items comprise just $3.9 billion of the value, but it still provides enough scope to exporters in India. The segments that have increased opportunit ies for Indian exporters include silk, wool, cotton, other vegetable fibres, man-made filaments, man-made stable fibres, floor coverings, non-woven cordage, special woven fabrics, knitted fabrics and coated and industrial fabrics. However, to reap these benefits, a proactive and supportive policy regime that encourages cotton and textiles exports, is necessary.

tries. The Chinese government has vowed to take "necessary counter measures." If a full-blown trade war between the t'No countries becomes a real ity, global cotton market

may be one of the most susceptible sectors to bear the brunt.

Global Cotton Market Global cotton prices have plunged, hit by the effects of the U.s.-China trade conflict along with swelling American production. Apart from the global trade concerns, a likely bumper crop in the US amid conducive weather in the key growing region of Texas, is also proving bearish for cotton prices in the us. The impact of the market trends is reverberating outside the u.s. and China, disrupting long established trade cycles across the globe.

Domestic price Scenario Meanwhile, taking a cue from global markets, domestic cotton prices initially declined by almost 6 per cent duri ng first !'NO weeks in the month of May. However, the prices have not seen a steep fall as the government agency, Cotton Corporation of India, was holding over 9 lakh tonne bales of cotton while ginning factories have more than 27 to 28 lakh tonne bales. Moreover, people holding the stock were reportedly not ready to sell due to shortage in the domestic market, exerting some upward pressure on cotton prices.

China accounts for one-third of global cotton consumption, importing the material from the u.s. and Brazil. The U.s., for its part, ranks third among raw cotton producers behind India and China, and isthetop exporter of the material. The rising tensions be!'Neen!'No super powers that depend on each other in the cotton trade are pressuring global prices and could cause upheaval in the garment business.

Opportunity for India While India has been a beneficiary to the generalised system of preference (GSP) benefits provided so far by the us government, the benefit has now been w ithdrawn. However, the impact of the withdrawal on India's textile industry is estimated to be modest as less than 1 per cent of India's apparel exports were receiving GSP benefits. On another front, textile exporters in India are optimistic that the additional tariff of 25 per cent imposed by the us on China as part of the on-going trade

Price Movement: Cotton Futures·

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MCX Cotton Derivatives at a Glance Period

Avg Daily Volatility

Avg Daily Avg DailyVol- Avg Daily 01 ume (bales) (bales) Turnover (Rs. Crore )

Delivery (bales)

May-19

1.00%

359

1,66,097

5,3 3,841

33,400

YTD2019

1.04%

290

1,34,947

4,36,939

1,80,200

Note: Stocks available for exchange delivery as on May 31,2019 were 1,83,500 bale

June 2019

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AYUSHI GUPTA, Research Analyst, Multi Commodity Exchange ot India Limited (views are personal)

TEXTILE VALUE CHAIN

I

:>

YARN REPORT

GLOBAL TEXTILE PRICING TREND IN MAY Cotton

Polyester chain costing

In India, s.p0{ prices declined 1r-.R1 00-1,68D p!'f ca ndy aITOs'> varieties in May, with bl'llchma rk Gujarat Shankar-£. losi ng INR850 to average INR45,300 per candy.ln India, mtton pri ces nuved in s.yncwith US futures, d01Ml by aoout 2% on the Mmth. However, prices wen' seen moving ~ in l ate May, ils lower ilV03 ilab ility of (elton in tt-e ffiiln.:et was a co n cern. In case the n ew goverrTll l"rI: h ikes. mininum 5Lpp Ort price for the l'Ils.uing kharif crop, it wil l drive oxton prices. further up. In the interim, trad ers and ginners"';ll try to hold on to t heir mtton 5tocKs.on

Para xylene pricl'"5 p lunged 12-B% across regions in May frcrn April asl05ses in the l'Ile-rgy cofTlllex exe rted the d O"","",,"Md pressure on -;pot m ar ket. In As.la, prices fell as n ew capacit il'"5 heralded weak n es.s. alo ng the value ch ain, am id pl'"5simism in macroecCflomic e rNiro nment. Mar· kets had p art ially regain ed previous losses in mid-M ay as cargo-ho lders took a fiflTl pricirg sta n ce, which helped rl'verse a downturn in -;pot prices. By m onth-end d emand faded as sl'lltiment in PTA market5 weakl'lled . No major settlement was reac hed for June contraa pric e until May ffi d .

expeuing higher price later, As mtt on ab sorl:J5 moisture, ino-easing its weight, traders wi ll like to wait ti ll the ons.et

of mons.ocn to liqLid ate their stock ...

Cotton (USs,~.", b),---_ _ _ __ ~-

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( onon FLJ:ures was down in May month o n mOrlh with secon d a m ttird straigh: weeks of lo sses. .Although late-r it partia lly recINered slightly in respo n se to the stref""€th in the Chicago m arkets . .Also pressuring the market were forecasts fo r big p ro dua io n around the world. Lack rJ a d eal between US and Ch in a implied less potential to seH US COCtCfl in Ch ina. Ch ina h a5 bought limi ted mlume frcrn US t his yea r was seek ing to cINer a 5hort crop rJ it s own. However, it has bo ught m ore from India and looking to Bra zi l for suHllies.

Conon plant ing progrl'"5s in US was at par wi th the flVl'year average and til lks of b ig crops were keep ing pri ces weaker ove-rall. It was h ot and dry in the So uth east, bLJ: no one seems co n cerned as of yet. Seeds m ay have a h ard time germinat ing in dry soil in th e South eaSl indu d · ing Georgia, even though ~anting is ahead of last year in the Slate. Ra in also F'"evented growers from gettif""€ into fields in Slates including Okla homa.

Th e most active US cotton contract o n ICE Futures, July settled dCMTl to US cents &9.32 per poun d from last week wh ile Dece ntJ er settled at US cents &8.97 per pound.

Global -;pot beru::hmark, tre Cotlook A index, 10Sl US Cl'llts 7.02 in May to ave-rage US Cl'llts W . 37 per p ound

In Eu ro pe, spot prices fell !Xl low demand am id amp le ava il ab ility . May contraa sen led d own f dl owi ng a -;plit settlement whi le spot pricl'"5 declined on weak demand and fa llingAs.lan val u es. In US, 5FOt pricl'"5 fell sl CONer tha n other region s, am id b ear ish sentimerl whi le April co n· traas decreased track ing lower -;poc and bearish global sent iment May contraas decreased from April, track · ing lowe-r -;poc p ric es, in creas.lng global supp ly and w eak d ownstrea m demand.

PTA or purified t erep hthalic acid, the key r aw material to produ ce pdyt.'5te-r - saw prices rise in early May in As.la on incesSilnt buying, coupled with overall slow offtake at the ports. However, s.l n ce o p e-rat ing rates in polyl'"Sler indu stry were to ease, PTA p layers ad opted a cautiou5 stil n ce.

During the holid ay shortened second week an d f utl.l" es market closed in China, the m ar ket saw thin tra nSil ction M"lile buyout b ids rdl ed over with lim ited offers seen .

Mi d -May SilW PTA futu res declined 4A% in China am id a bearish sent iment fo llowing the l'5Ca latiCfl of the US· Ch in a trad e wa r.

Spot prices also declin ed as feedSlock p araxy lene prices p lunged M"lile Sil les-to-output ratio in down5tream poly · 1'"Sle-r imu5try fel l to 50%, CLT bing demand fo r PTA Prices kept declining on slower demand f r om polyester industry as some f aao ri l'"5 we re on m aintem n::e wo rks am operating rates gradu ally fell . The <lVI'fage operating rate of p lants in Ctin a were Slab le at B&%.

www.t e:o:t ilev<l lu ec h <l in .com

June 2019

YARN REPORT With slower fall in PTA in comparison to paracylene (raw material for PTA), the price spread between the two widened , in favour of PTA. During May, the premium of PTA spot over para xylene spot rose to 144% in South Korea from 131 % in April. Similarly, in China it rose from 128% to 139%.

In Europe, the spot PTA market saw limited activity because of heavily contracted environment. May contract declined alongside fall in paraxylene contract price.

In US, April prices declined on lower paraxylene cost prices while demand also moderate. May contract prices were lowered by May end on softer paraxylene contract and an unusually weak demand during this time of the year. PTA prices fell 4-5% during the month as against the 12-13% plunge in paraxylene cost.

SURAT REPORT EESL sign MoU with Su rat textile processing units To save energy and enhence quality production, Energy Efficiency Services Limited (EESL), a company under the Union power ministry, has signed a memorandum of understanding (MoU) with textile processing units in Surat cluster. A workshop on 'promoting market transportation for energy efficiency in Indian MSMEs in Surat's textile cluster' was organised in the city last week.

The project will be undertaken by the United Nations Industrial Development Organization (UNIDO) with support from the Global Env ironment Facility (GEF) for promoting energy efficiency and renewable energy in Sural's textile cluster in collaboration with Ministry of MSME (MoMSME) and the Ministry of New and Renewable Energy (MNRE).

Jitu Vakharia , President, SGTPA informed that the main aim is to improve production and save energy in te xtile processing unit. There are more than 300 units are there and after the success, other units may also join in the project. Common Effiuent Treatment Plant (CETP) is unable to process the waste generated from the textile processing units. The automation of the processing units will help in reducing energy and the carbon emission .

SGCCI appoints Ketan Desai as new president In a 79th installation ceremony program of Southern Gujarat Chamber of Commerce and Industry(SGCCI) , Ketan Desai took over as president and Dinesh Navadia as vice-president for the year 2019-20. Larsen & Toubro group chairman AM Naik was chief guest and Ambassador of Thailand Chutintorn Sam Gongsakdi guest of honor at the function.

AM Naik said we need to take city's economy to villages. For the development of India, we need to work on education and medical field. Focus is necessary to develop skills in the youth. Ketan Desai said, he will build a conducive atmos-

June2019

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phere for trade and industry in the city. Desai said he will make effective presentations to government to sort out the industry-related issues. SGCCI will organize exhibition and business tours to promote industry.

Textile industry expects duty cut and more subsidy in budget 2019 The Surat based Man Made Fibre(MMF) industry is expecting relief in GST rate, custome duty cut and more subsidy in union budget of 2019-20, which will be presented on 5th July.

The textile industry has pitched for incentives such as halving GST rate on man-made fibre and filament and changes in labour laws in the budget for next financial year. The industry has demanded better market access to major markets like the US and EU via trade pacts to help realise its untapped potential.

The Textile sector, which is the country's second largest employer after agriculture, contributes nearly 14 per cent to industrial production and 4 per cent to the GDP. Industry sources said, main reason for lower consumption of MMF in India is higher cost which could be as a result of manufacturing cost, excise duty and oligopolistic market situation. lowering the GST rate on yarn from 12 per cent to 6 per cent would certainly reduce the ta x burden on MMF reducing its cost to the weaver.

Earlier, in interim budget, t he allocation for the textiles sector in the Interim Budget was reduced by over Rs. 1,000 crore . Two major schemes implemented by the Ministry of Textiles, the Amended Technology Upgradation Fund Scheme and the Remission of State Levies have seen lower allocation for 2019-20. For Amended Technology Upgradation Scheme (ATUFS), it is 700 crore for the next financial year and for the current year, the revised estimate is 622 crore . The lower allocations are disappointing for the sector

TEXTILE

VALUE CHAIN

MARKET REPORT

MANUFACTURING ANALYTICS UNVEILING THE PRODUCTIVITY AND PROFITABILITY! Software that brings big data, predictive analytics, industrial internet of things, and mobile first design to manufacturing companies is known as manufacturing analytics. It is more than a business intelligence tool and its purpose is to manage time series data in manufacturing companies on a regular basis. Manufacturing analytics is a single tool capable of handling multiple levels of functions such as supervisory control and data acquisition system (SCADA) Systems, MES, data historians, business intelligence, HMls (human-machine interface), data logger tools, and various others. Moreover, it helps in analyzing the huge amount of data generated with the internet of things and simplifies it to give better and systematic results. In a recent report by Transparency Market Research (TMR), on the global manufacturing analytics market is expected to rise at a healthy CAGR during the forecast period between 2016 and 2024.

Why there is a Need for Manufacturing Analytics?

One of the best use of manufacturing analytics is having a better understanding of the supply chain. It will help in analyzing the cost per product that is being purchased and to what level it is increasing the overall cost. Manufacturing analytics will help in understanding the cost and efficiency of every single component in the production cycle. It will further help in visualizing the impact of every component and taking a decision if they are not performing efficiently. Another benefit of incorporating manufacturing analytics is it gives timely alerts in case of disturbance or malfunction of the system. Data analytics provide insights for components that fail frequently and keeps the reactive solutions in a ready to use manner.

Manufactures also waste their time due to inefficiency caused by poor installation, misuse, or just a lack of downtime coordination. These inefficiencies can be overcome by connecting loT systems with the manufacturing lines to get real-time insights. Understanding how much a downtime of a single machine can affect the production chain or how different configuration can improve the overall efficiency of the manufactures. Furthermore, it will also help in making better demand forecast for products and manage warehouse in an effective manner.

Limitations Faced By Installing Manufacturing Analytics?

Various manufacturers are installing manufacturing analytics to enhance their production, but there are certain restraining factors limiting the scope of manufacturing analytics market.

Lack of data security and privacy are two major challenges faced by this market. In addition, inappropriate analytical skills, complex system structure, and lack of integration with legacy systems are other difficulties faced by incorporating manufacturing analytics. However, systematic installation and increasing knowledge about the manufacturing analytics will reduce these restraints and increase the demand for manufacturing analytics in coming years.

Companies that are involved in the Manufacturing AnaIytics Market?

Some of the leading companies operating in the manufacturing analytics market are StatSoft, Inc., QlikTech International AB, tableau software, Inc., Tata Consulting Services Ltd., Sisense Inc., Predixion Software, Inc., and SAS Institute, Inc. Reference : Transparency Market Research

o Measurement method: Constant rate of eliongation (CRE) o Automatic 24 position package changer o Standard WINDOWS 10 Desktop Exclusive sales &service agent for India

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Thymas Electronics Pvt. Ltd.

Email: thymasltd@gmail.com.tepI26@yahoo.com

"YOGIDHARA",2 Nandanvan Society, Indubhai Patel Road, Alkapuri, Vadodara 390 007. Gujarat. India Phone : + 91 2652312730 Webpage : www.thymas.com

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> INTERVIEW INSPIRON "SPRINTON STENTER" DEBUT HAS AN IMPRESSIVE IMPACT ON USA MARKET â&#x20AC;˘â&#x20AC;˘.! sists of team of young and energetic design engineers trained under German technologists Being known to be continuously on the progressive front, InspirOn Engineering has now crossed Indian borders and has entered the USA market with unprecedented success!

As quoted by Mr. Amol Bhagwati, MD of InspirOn Engi neering ''We are rapidly expanding our market share and customer reach in our target segment i.e. corporates and exports especially in USA.

He mentioned further NConsidering the future trends, we have engaged intensely to expand our development and application area to cater to high demand like technical textiles.

We are marketing our stenter under the brand name of SprintOn in overseas Market. Recently our 10 chamber stenter was installed in USA at Crypton Inc. The project was executed in a record time.

The recently installed stenter, branded "SprintOn" - aptly named to match the Hi-speed performance, at Crypton Inc., North Carolina has set the market literally on the move!

This dream story began with the flawless shipment followed by installation in a record time, handing over the machine for production within a time frame not even envisaged by the management of Crypton Inc.

InspirOn Engineering Pvt. Limited, having a very strong Engineering and manufacturing base, isvetywell known for their Motex 15000 hot air stenters used widely across the textile processing industry.

InspirOn Engineering has on their customers' list the best names in the industry. Arvind, Raymond, Vardhman, Birla, Welspun, Mafatlal , BVM, LNJ Bhilwara etc. are some of these renowned names in textile industry. Order repeatability in India itself is self-evident in this regards.

USP of Motex 15000 brand is Higher Dtying Efficiency, High squeezing Padder, Process automation & intelligence, over and above cost effeaive working resulting in

fast ROI. InspirOn is innovating technologies continuously to fulfil the future & implied need of the industry as textile finishing solution provider. About 6-7% of stenter turnover is earmarked" innovation InspirOn has its own state of art R&D center with world class assessment facility, where continual trials and projects are going on. R&D Team con-

The "SprintOn" stenter meets with all the essential safety features which are mandatory in any USA production house. The ten chambers "SprintOn" stenter is an integral part of an intricately designed coating line and the entire synchronisation of various components and their drives, was done by InspirOn team.

The performance levels have exceeded those which were committed, so much so that Mr Chip king - manufacturing head of Crypt on Inc. readily agreed that Sprinton has been the bestthing that has happened to him in the past 25 years that he has been around in the industry. This is remarkable considering the fact that he has European set-up in his state-of-art processing plant which caters to the hi-demanding furnishing and upholstery industry.

In a heart-warming letter addressed to Mr. Prakash Bhagwati, Chairman of InsplrOn Engineering, Mr. King has complemented for the exemplary execution of SprintOn Stenter. He further appreciates machine feature, quality and performance.

In the appreciation letters given to both Erection Engineers, Mr. Hardik Modi and Harshit Dodia Mr. King applauded for their outstanding performance and InspirOn

www.textilevaluechain.com

June 2019

s> INTERVIEW team for synergetic approach, workmanship, service support and timely execution of the project.

It has been a dream come true for Mr Prakash Bhagwati to be a world leader in supplying best technology to advanced and growing nations.

Mr Bhagwati, who was directly involved in the set-up and manufacturing process of European textile technologies in India, is very positive about the market development for 'SprintOn' InspirOn is known for one of the

best customer support and after sales services. InspirOn service team consists of well experienced and trained engineers, expert in their fields. InspirOn service is available to the customers 24x7.

CRYPTON. 0..,Thl>nII you'Of" the lincI ncn. and pktW'al of yot.If tt6tbrltlon. 1haw WOfted wound, ~ ncw/UMd and ~n _ny differtnt center''''''''' In the past n I 'IfIIUI..., dHI.: tn..1Ini. hein't lIMn Of wi! be a ben", runnlnl or blntk periofMinl fNiitHne thin yow SprtntOn tantef. The instill WH w.R GtdIeslf"1lWd .nd weJI...a.ted, w•• ,..~the ~ JpNCbMd......." ~ thli yow"..... os9rdeiMrL

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The forthcoming 'ITMA' exhibition at Barcelona in June, 2019 should witness many interesting developments for InspirOn Engineering in terms of product features and market expansion.

June 2019

WWIN. terti leva luecha i n.co m

TEXTILE

VALUE CHAIN

!WOTEX15000 w .iU'

sprintOIl f1JlIfiiir Innovation F;rS1f-

WHAT'S NEW WITH THE

PADDER • High efficiency Squeezing rollers

the surface 01 the fabric

• Robust mechanical frame structure • Compact trough design • Optional Jacketed trough for healing / cooling applications • liquor level controller • with pH meter 8. temperature

On Nip: Removing fabric's structure

~;;;fn;;i;ih~

sensor • Pneumolicolly tilting 8. lowering focilities • Pneumatic (ontrol panel

• Bow roller assembly with outside adjustment • Fine pitch scroll roller

assembly with direct drive system ImpirOn Engineering Pvt. Ltd. SUl"ley No 320, Nelli GIDC Odh~v. Odhov Road, Ahmedabad - 3112415 GUIOIO!, India P +91·79·3021·2OIlO/99 F +91-79-3021-2090 £ InlpllOn@lnijlllonlOIn

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MARKET REPORT

BIG DATA AND AI CHANGING THE FACE OF SUPPLY CHAIN ANALYTICS The enterprise adoption of big data analytics in supply chain management is a relatively recent development compared to other business areas, but is fast gaining traction in wide range of industries. The proliferation of unstructured data sets that may influence supply chain management has triggered the demand for Big Data technologies among businesses. Allocating shelf space at retail stores is a case in point where there is pressing demand for making sense of unstructured data for manufactures. Organizations world over are inclined to achieve the top-line growth focus on reducing the materials waste and improving forecast accuracy through machine learning technologies. Smart stock management system for warehouses and distribution centers rely on supply chain analytics and automatically alert restocking requirements. Supported by machine learning technologies, supply chain analytics is opening up promising prospects in inventory management and transportation logistics in industries such as retail, healthcare, consumer packaged goods, electronics, automotive, aerospace, and defense.

Advancements in sensors used in monitoring devices are expected to boost the market in the years to come. Efforts to augment the potential of database management tools are expected to accentuate the growth of the market.

The innovative use of Big Data in supply chain management has led to fresh insights and has unlocked exciting prospects in industrial sectors in various developing and developed economies . The growing popularity of cloud-

based solutions in supply chain analytics, notably among a growing number of small and medium scale enterprises, bodes well for the market. The staggering rise in manufacturing activities in a number of emerging economies, particularly in Asia Pacific, is expected to open abundant promising opportunities for market players. The rising adoption of supply chain analytics can be attributed to the substantial benefits they offer to end-use industries.

The rising industry efforts on product innovations, especially in developed markets, is a notable factor accentuating the growth over the forecast period.

Supply chain optimization is gaining importance among organizations striving to lift customer experience, attain a stable business growth, and decrease the operational costs . Such organizations are incessantly executing solutions related to supply chain analytics in order to attain top-line progress, enhance productivity, and consolidate their market presence. These solutions are known for minimizing waste of materials, supporting network reconfiguration, enhancing forecast accuracy, elevating the level of services, and reducing inventory. With these benefits being highly acknowledged, the global market for supply chain analytics is anticipated to tread along a strong growth track. Supply chain analytics can also be deployed as on-premise solutions or cloud-based solutions.

Reference: Transparency Market Research

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EVENT REPORT

TECHTEXTIL AND TEXPROCESS 2019 THE MOST INTERNATIONAL SHOWS OF ALL TIME At Techtextil and Texprocess the textile and apparel industries displayed their most progressive side and even in challenging times still inspires a positive mood throughout the sector as a result. Record numbers of exhibitors and the highest levels of international participation to date have once again confirmed Frankfurt as the sector's global marketplace.

With a total of 1,818 exhibitors from 59 countries and, in all, some 47,000 trade visitors from 116 countries1, the two biggest editions of Techtextil and Texprocess ever to be held, ended today in Frankfurt. Accordingly, for four days, the Frankfurt Fair and Exhibition Centre once again became the leading international platform for users of technical textiles from the widest variety of sectors, as well as for manufacturers of apparel, fashionwear, upholstered furniture and leather products. "Over the last four days, Techtextil and Texprocess have brought together the entire world oftextiles and their areas of application in Frankfurt. This double-barrelled trade fair had, in particular, three major things going for it: a larger number oftop decision-makers, higher levels of international participation and a greater degree of satisfaction amongst exhibitors than ever before. Both exhibitors and visitors were extremely well prepared and actively took advantage of what was on offer at the two fairs, in order to drive their business forward in focussed ways," says Detlef Braun, Member of the Executive Board of Messe Frankfurt.

Techtextil scores highly for visitor quality and variety of users 'We were thoroughly inundated on the very first day, particularly with international visitors . On top of our already high proportion of existing customers, we got lots of new contacts during the course of the trade fair," says Dr. Gunther Gradnig, Managing Director at Sattler ProTex GmbH. The response of exhibitors to the high levels of technical expertise amongst the visitors has been extremely positive. "The nice thing about Techtextil is that the visitors you meet are 100 percent specialists. The discussions we have had have been exclusively on a technical level - and a very high level at that. At the end of the day, this provides the foundation of good business," confirms Jiirg Perwitzschky, Director of Marketing at Bayern Innovativ, speaking of visitor quality.

Performance, functionality, and smart textiles - in abundance There was, amongst other things, strong representation at Techtextil for suppliers of fabrics for functional apparel and of smart textiles with integral lighting, heating and sensory functionality, which are used in sportswear, fashionwear, outdoor clothes and workwear.

With these products, companies like Schoeller, Freudenberg, RUDOLF and Lenzing attracted designers, product

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managers and buyers from a host of wei Iknown clothing manufacturers. "We had loads of people at our stand, who were looking for specific things, including many wellknown brands such as Alpha Tauri, Mammut, North Face and Tommy Hilfiger," confirms Hendrikus van Es, Head of Protection Textiles and Member of the Senior Management Team of Schoeller Textil AG. There were, moreover, numerous exhibitors for accessories and components including, for instance, international market leaders for zip fasteners, YKK. "Visitors came from all over the world, from the USA, Pakistan, Asia, even Columbia. We are fantastically satisfied with the show," says, for example, Jan Cees van Baaren, Sales Manager at YKK. Texprocess a huge boost for the sector "Texprocess has inspired a very positive mood amongst suppliers . The manufacturers of sewing and apparel technology and of machinery for the processing of technical textiles and leather, have been reporting a certain reluctance to invest amongst their customers, caused by, among other things, current international trade barriers," says Elgar Straub, General Manager of the Textile Care, Fabric and Leather Technologies (TFL) division ofthe VDMA (Association of German Machine and Plant Manufacturers). "We look towards the future with a great deal of positivity."

Texprocess was also all about digital solutions for the sector - from fully networked production lines in the form of micro-factories and machines capable of autonomous learning to cloud-based collaboration between designers, product developers, manufactures and retailers across national boundaries . "Digitalisation and interlinked networks in the sector are gaining traction and have now reached as far as the retail shop," says Straub. "An effect that we summarise as Impact 4.0, the direct effects of Industry 4.0." It is something Alexander Behm, Product Manager Technical Textiles at H. Stoll AG & Co. KG also confirms: "I think that, in the not too distant future, things will go more and more in that direction and, in partnership with software suppliers and machinery manufacturers for other stages ofthe work, will eventually include the entire process chain." These particular knitting machine manufacturers showcased the 3D knitting of shoe uppers in the Digital Textile Micro-Factory at Techtextil and Texprocess.

Gemini CAD Systems were manifestly delighted with their own microfactory: "With our 'Pixel to Product' concept, we were able to clearly show our many visitors the benefits of made to measure garments and the end-to-end workflow to produce them. The connection to the clothing and

www.textilevaluechain.com

June 2019

:> EVENT REPORT fashion industry plays a vety important role for us. That is why we will a show micro factory in July with several partners at the world's largest trade show for sustainable fashion, Neonyt, during Berlin Fashion Week", says Luca Traian, CEO Gemini CAD Systems.

Textile industry and textile processers increasingly committed to sustainability With 'Sustainability at Techtextil and Texprocess' both

trade fairs concentrated the focus on the approaches that its exhibitors are adopting to sustainability issues.

A dedicated exhibition guide took visitors straight to the relevant exhibitors. Marc W. Lorch, CEO of Zwissler Holding AG: "For us, the sustainability focus atthis year's Techtextil was extremely important. We have our own Sustainability Manager, who consistently takes care of this matter and its ramifications in all areas. We not only talk about sustainability - we live it. We have been preparing ourselves for this appearance for a long time in the run up to the show and have also involved our customers and suppliers." And, forthe first time, there were, in 2019, two winners of the Techtextil Innovation Award in the sustainability category.

The next Techtextil and Texprocess will take place from 4to7May 2021.

GLASS FIBRE YARN MARKET TO WITNESS AN OUTSTANDING GROWTH Introduction: Glass fibre yarn is produced by the twisting of the basic strands formed from several hundred filaments of glass fibres of the same diameter. The yarn can be twisted in !'NO directions: either a Z-twist or an S-twist. Glass fibre yarn has various advantages over other yarns, which include low thermal conductivity, fire resistance, better electrical & thermal insulation properties and higher specific resistance as compared to steel. In addition, glass fibre yarn can also provide good dimensional stability, electrical resistance and heat resistance.

and heat resistant. Glass fibre yarn has several advantages over PVC yarn, aluminium yarn, etc., because of which it is used in several industries such as aerospace, electrical, automotive, construction, etc.

Dynamics:

Glass fibre yarn is made of different types of glass fibre, and every type has its own special properties. For instance, S-glass fibre has good mechanical properties. Cglass fibre is also known as chemical glass because of its good resistance to chemical impact. E-glass fibre is mostly used because it is a good insulator of electricity, owing to which it is also known as electrical glass.

Glass fibre is a good reinforcement material that is not only cost-effective, but also has a high strength-to-weight ratio, which increases its overall strength and reduces its weight at the same time. Glass fibre yarn is globally used and adopted by every industry because of its material properties. In the electrical industry, it is used to make printed circuit boards because of its electrical properties.

In the aerospace, automotive and construction industries, it is used for thermal insulation. In addition, growth in the production & demand for electrical products as well as growth in the automotive & construction industries are expected to drive the glass fibre yarn market over the forecast period.

Furthermore, glass fibre is an inorganic fibre, because of which it is completely incombustible, corrosion resistant

However, the process of making glass fibre yarn is very difficult as it requires the usage of specialised equipment

June 2019

www.textilevaluechain.com

TEXTILE VALUE CHAIN

MARKET REPORT and skilled workers. Furthermore, certain types of glass fibre are harmful for the environment as well as for humans. Government regulations pertaining to the protection ofthe environment and the safety of workers are expected to hinder the growth ofthe glass fiber yarn market.

Segmentation: The glass fibre yarn market can be segmented into product type, application, end-use industries and region.

On the basis of product type, the global glass fibre yarn market is segmented into: •

Single Yarns

•

Multi-end Yarn

•

Coated Glass Yarn

•

Textile Glass Yarn

On the basis of application, the global glass fibre yarn market is segmented into: •

Printed Circuit Board

•

Glass Fibre Wall Coverings

•

Electrical and Thermal Insulation

•

Grinding Wheel Reinforcements

On the basis of end-use industries, the global glass fibre yarn market is segmented into: •

Aerospace Industry

•

Automotive Industry

•

Construction Industry

•

Electrical Industry

Regional Outlook: The aerospace and automotive industries in the North America region are growing. Thus, the increasing requirement of cost-effective and high-strength material by these industries is expected to drive the glass fibre yarn market in this region over the forecast period. The Europe market is expected to grow at a lucrative rate because of stringent government regulations by the European Commission pertaining to the protection of the environment as well as the safety of workers.

The manufacturing industries of fiberglass products in China, India, Japan and in other countries in the Asia Pacific region have witnessed growth in the past few years.

Moreover, growth in the automotive and construction industries is boosting the demand for better insulation materials in this region, which is estimated to significantly boost the glass fibre yarn market over the forecast period. In addition, growth in the construction industry of the Middle East & Africa region is expected to boost the demand for glass fibre yarn in the region.

Market Participants: Examples of some of the market participants identified across the value chain in the global glass fibre yarn market are: •

Saint-Gobain Vetrotex

• •

Fulltech Industries Corp.

Kripa International (INDIA)

• •

BTIO s.r.o.

Nitto Boseki Co., Ltd.

• •

F.I.T Industrial Co., Ltd. Nippon Electric Glass Co., Ltd.

•

Chongqing Polycomp Int. Corp.

•

MULTIPLE WINDING

•

Fibtex Products

•

Shandong Yuxin Fibreglass Co. Ltd.

• Wuqiang County Huili Fiberglass Co. Ltd. Reference: Future Market Insight

We should never desire to be over others. Instead, we ought to be servants who are submissive to every human being for God's sake.

TEXTILE

VALUE CHAIN

www.textilevaluechain.com

June 2019

~~TM~F

:> ASSOCIATION UPDATE

SHIPMENTS OF NEW TEXTILE MACHINERY FOLLOWED VARIOUS TRENDS IN 2018 Global shipment of new short-staple spindles and openend rotors increased by +1 .5% and +13% in 2018, respectively. The number of shipped draw-texturing spindles rose by +50% and deliveries of shuttle-less looms improved by +39%. Shipments of long-staple spindles, circular knitting machines, and elearonic flat knitting machines decreased by -27%, -4% and -20%, respectively.

In the finishing segment, the sum of machines shipped worldwide in the category "fabric continuous" and "fabric discontinuous" fell by -0.5% and -1.5% year-an-year, respectively.

These are the main results of the 41th annual International Textile Machinery Shipment Statistics (ITMSS) just released by the International Textile Manufacturers Federation (lTMF). The report covers six segments of textile machinery, namely spinning, draw-texturing, weaving, large circular knitting, flat knitting and finishing. A summary of the findings for each category is presented below. The 2018 survey has been compiled in cooperation with more than 200 textile machinery man ufacturers representing a comprehensive measure of world production.

Spinning Machinery The total number of shipped short-staple spindles increased by about 126'000 units to a level of 8.66 million.

Shipments increased for the second consecutive year, butthe global trend slowed down. Most of the new shortstaple spindles (92%) were shipped to Asia & Oceania where delivery decreased by -2%. The most dynamic destinations recorded in 2018 were Korea, Rep, Turkey, Vietnam and Egypt with increases of +834%, +306%, +290%, +285%, respectively. The six largest investors in the shortstaple segment were China, India, Uzbekistan, Vietnam, Bangladesh, and Indonesia.

Global shipments of long-staple (wool) spindles decreased from 165'000 in 2017 to nearly 120'000 in 2018.

This effect was mainly driven by a drop in deliveries to Asia & Oceania (-48'000 units). This region remained the strongest destination for this type of machinery but deliveries to China and Iran dropped by -60%. The biggest investors were Turkey, Iran, China, Italy, and Vietnam.

721'000 open-end rotors were shipped worldwide in 2018. This represents an 83'000-units increase compared to 2017. 91 % of global shipments went to Asia & Oceania where the share to total deliveries improved by +20% to 658'000 rotors. However, China, the world's largest investor in open-end rotors, increased its investments by +7% in 2018 while deliveries to Thailand, Malaysia, and Egypt rose by over 3 times.

Texturing Machinery Global shipments of single heater draw-texturing spindles (mainly used for polyamide filaments) increased by +48% from nearly 15'500 in 2017 to 22'800 in 2018. With

June 2019

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a share of 91 %, Asia & Oceania was the strongest destination for single heater draw-texturing spindles. China and Japan were the main investors in this segment with a share of 68% and 11 % of global deliveries, respectively.

In the category of double heater draw-texturing spindles (mainly used for polyester filaments) the positive trend continues and global shipments increased by +50% on an annual basis to about 490'000 spindles. Asia's share of worldwide shipments grew to 93%. Thereby, China remained the largest investor accounting for 68% of global shipments.

Weaving Machinery In 2018, worldwide shipments of shuttle-less looms increased by 39% to 133'500 units. Thereby, shipments of air-jet and water-jet looms increased by +21 % to 32750 and +91 % to 69'240, respectively. The deliveries of rapier/ projectile looms dropped by -5% to 31'560. The main destination for shuttle-less looms in 2018 was Asia & Oceania with 93% of all worldwide deliveries. 92% of all water-jet looms, 83% of all rapier/projectile looms, and 99% of all Air-jet looms went to that region. The main investors were China and India in all three categories. Deliveries of weaving machines to the !'No countries reached 81 % of total deliveries. Turkey and Bangladesh further played an important role in the rapier/projectile segment with a combined 18% of global shipments.

Circular & Flat Knitting Machinery Global shipments of large circular knitting machines fell by 4% to 26'300 units in 2018. Asia & Oceania was also the world's leading investor in this category with 85% of all new circular knitting machines shipped to the region.

With 48% of worldwide deliveries, China was the largest investor. India and Vietnam ranked second and third with 2'680 and 1'440 units, respectively. In 2018, the segment of electronic flat knitting machines decreased by -20% to around 160'000 machines. Asia & Oceania was the main destination for these machines with a share of 95% of world shipments. China remained the world's largest investor. The country kept its global share of 86% of worldwide shipments despite a decrease in investments from 154'850 units to 122'550 units.

Finishing Machinery In the segment of fabrics continuous, shipments of Washing (stand-alone), Singeing Line, Relax DryersfTumblers, Stenters, and Sanforizers/Compacters increased in 2018 by +58%, +20%, +9%, +3%, and +1%, respectively. Deliveries in the other sub-segments decreased. In the category "fabrics discontinuous", shipments of Air-jet dyeing machines increased by +16% and deliveries of Overflow dyeing and Jigger dyeing/Beam dyeing machines fell by -7% and -19% respectively.

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SUSTAINABLE CORNER SMALL TOWNS MAY HOLD THE KEY TO INDIA'S FUTURE OF SUSTAINABILITY India has witnessed unprecedented population growth and urbanization in recent decades, with the country's rapidly expanding cities and towns offering abundant opportunities for economic growth and development.

Although these emerging cities are the engines of India's future growth, the fast-paced urbanization and unplanned growth has elevated issues like lack of ample infrastructure services and utilities, peak electricity demand, traffic congestions, pollution and reduction in green cover.

Countries worldwide have adopted the policy of 'sustainable development' and switch ed to greener technologies to tac kle th ese challenges in urban planning, aiming to provide better quality of life and services to Its citizens. In India, tier 2 cities and towns are leading the way towards sustainable development, with an appetite for cleaner growth models and technologies that help in minimizing carbon emissions, as they evolve.

A recent report by the resea rch institute of Oxford Economics revealed that the top 10 fastest growing cities in the world between 2019 and 2035 are in India. The list mainly comprised oftier 2 cities like Surat, Rajkot, Agra, Hyderabad, Nagpur, Tiruppur, Vijayawada and Tiruchirappalli among others. Proactive state governments, investor friendl y policies, and a boom in infrastructure have made these cities adopt eco-friendly technologie s wi th sustaina bility as the underlying

essence.

Electric mobility for reducing vehicular pollution The central government recently gave its nod to th e much-anticipated 'Faster Adoption and Manufacturing of Electric Vehicles II (FAME II), scheme, with a total allocation of Rs 10,000 crore over the next three years. In addition, 8 states have come up with

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their EV policies to foster growth in electric mobility spanning the transportation systems and creating jobs_ Currently. the transport sector contribute s about 10 per cent of India's greenhouse gas emissions, with road vehicles contributing nearly 90 per cent. Implementation of FAME II can potentially cut emissions by 846 million tons.

Nagpur was the first city to deploy multi-modal electric transport system in the country. Bhubaneshwar also has an ambitious plan for an intelligent transportation system, which encompasses widening of road networks to amending building bylaws and migration plans for existing modes like rickshaws.

Most of these states have the tier 2 town s which have been earmarked for growth in EV eco-system like Lucknow, Nashik, Nagpur, Kochi, Thiruvanan thapuram, Dehradun, and others. From ferries in Kochi, electric scooters in Lucknow, to solar charging stations for e-rickshaws in Jabalpur and electric buses, tier 2 cities have taken th e lead in creating a conducive eco-system to support OEMs, ancillaries and various other stakeholders in the states to create opportunities for employment through electrification.

The government's premier policy think tank NITI Aayog estimates that by 2030, EVs could cumulatively save 474 million tons of oil, reducing India's import bill by Rs 15 lakh crore, wi th the added benefit of less pollution. The organization, which is spearheading the electric mobility vision framework in the country installed an AB B Terra 53 fast charging station at its office in New Delhi last year, upholding its commitment towards clean energy and sustainable transportation. ABB's 50kW fast charging station can provide a full charge to an electric vehicle in only 30 minutes.

Deployment of digital technology for resource efficiency In addition to having earned the title of one of the fastest growing cities globally till 2035, Surat is also the textile hub of the country, and has about 6,00,000 power looms, which process roughly 20 million meters of fabric every day.

As the city aims to build a sustainable future, the Surat Municipal Corporation (SMC) has prioritized reducing water waste by adopting digitally enabled flowmeters to track wa ter consumption. The municipal corporation partnered with ABB India to install 240 digitally enabled flowmeters for tracking, measuring and optimizing wa ter consumption in real- time.

At present, garment mills use over 50 per cent of the water supplied by th e SMC. With the help of ABB's smart technologies, SMC can study consumption pattern s, explore new strategies to improve water management and reduce non-revenue wa ter losses by analyzing the detailed information provided by the system.

Cities like Bhubaneswar, Ludhiana, Ita nagar and Nagpur are wi tnessing significant growth in major hotel chains setting up properties. The number of rooms across sixteen tier 2 cities went from 4,465 in 2016 to 6,113 in 2018. This ha s also led to a rush for implementing digital technology like building automation soluti ons, digital power distribution and safety equipment like digital circuitbreaker installati ons wi th 30% efficiency in wi ring conn ecti ons and 25% cost savings In both, footprint and copper across properties_ Cities like Patna have also emerged as a hub for greenfield healthcare facilities - digital power safety and distribution equipment are being deployed to aid uninterrupted power supply and back-up _

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June 2019

SUSTAINABLE CORNER Smart technologies for smart cities Smart cities and our fast-growing start-up ecosystem is another driver for deploying sustainable technologies. A lot of the tier 2 cities have been included as part of the Smart Cities Council. Greenfield smart cities like Dholera are putting in place precision technology for power and water distribution networks thus rendering greater resource efficiency.

Amravati is another example of greenfield smart city, set to deploy

smart power infrastructure to ensure seamless delivery of services like water, cooking gas and electricity but also cover security, LED street lights, internet access, flood control and sanitation.

In 2018, NASSCOM and Zinnov published a research report that suggested that 20 per cent of the total startup base in India is based in tier 2 and tier 3 cities. From rainwater harvesting to waste management, monitoring and tracking, solar rooftop solutions, recycling plastic waste, traffic

management, virtual meeting apps, etc., a host of startups are redefining city life experiences with sustainable solutions.

As India enters the next level of growth and development, tier 2 cities and small towns will become the hotbeds of sustainable technologies.

They will hold the key to India's sustainability dreams and help the citizens in smartly managing their consumption without overburdening the environment.

RESEARCHER IS MAKING TEXTILE DYEING MORE SUSTAINABLE Anuradhi Liyanapathiranage is passionate about sustainability and protecting the environment through science . A University of Georgia doctoral student in the College of Family and Consumer Sciences' department of textiles, merchandising and interiors, the Sri Lanka native is researching and helping develop an environmentally friendly textile dyeing method.

of green plants, is converted into a hydrogel consisting of nanocellulose fibers.

In this method, researchers dye the nanocellulose hydrogel instead of dyeing the fabric. Compared to cotton fibers, nanocellulose fibers have more surface area with high reactivity, allowing for more efficient attachment of dye molecules.

Traditional dyeing methods involve a dye bath that requires massive amounts of water, much of it released as toxic wastewater that can damage the environment and be costly to treat.

"My aspiration in life is to make social transformation through science," Liyanapathiranage said . "Over the past decades, the development of material science has contributed to advances in electronics, nanotechnology and sustainable technologies.

I've embraced research that enables advancing sustainable materials and sustainable technologies for indus-

Liyanapathiranage, along with FACS faculty members Sergiy Minko and Suraj Sharma, is researching a better approach using nanocellulose as a carrier oftextile dyes that significantly reduces the amount of wastewater and toxic chemicals.

try."

Using this technique, UGA researchers have been able to reduce the water needed to dye 1 kilogram of cotton from 19 liters to just 1.9 liters.

Recent analysis also indicates a 60%

Through a process of homogenization, cellulose, a readily available natural polymer found in the cell wall

reduction of dye discharge.

Liyanapathiranage and the FACS team said they're excited about the potential impact the research can have on the textile industry. They are now looking at ways to upscale the technology to make it applicable to the industrial production process.

UGA is the ideal place to make it happen, Liyanapathiranage said, based on its reputation for groundbreaking research bringing new products to market.

'With the emerging trends on environmental pollution and population growth, sustainable technologies are the key to accomplishing viable socio-economic development," she said. "I'm confident that our research projects will have a direct contribution to sustainable development, and that we will able to make a remarkable impact on the world with our innovations and discoveries."

CSR & SUSTAINABILlTY: IKEA TO USE ONLY RECYCLED POLYESTER IN TEXTILE PRODUCTS BY 2020 IKEA uses the equivalent of 5 billion collected and recycled PET* bottles in its textile product range Today too much plastic and textiles end up in oceans and landfills. For

June 2019

IKEA these materials are not waste but valuable resources that can be used again and again. As one step on the way towards becoming a circular business IKEA aims at replacing all virgin polyester textile products with

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recycled polyester by 2020.

IKEA is committed to end the dependency on virgin fossil materials and use only renewable or recycled materials by 2030. By switching from

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:> SUSTAINABLE CORNER virgin polyester to recycled IKEA will contribute to lowering greenhouse gas emissions, save energy, decrease pollution of landfills and oceans and using fewer resources by turning

waste into products.

Today, 50 percent of all polyester textile products produced by IKEA are made of recycled polyester, and through innovations and new designs all products will be by next year. Already today IKEA use the equivalent of 5 billion collected and recycled PET* bottles in its textile

product range.

"We realise that aiming to replace

en

~

z

all virgin polyester with recycled by 2020 is a bold target, and we know that it"s not an easy road ahead of us. But we are committed to ending our dependency on virgin fossil materials by 2030, and this is one important step on the way." says Nils MElnsson, Material & Innovation Deployment Leader at IKEA of Sweden.

Through its size and business set-up IKEA can influence a positive change in the world and also inspire others to follow . This will lead to bigger efforts to secure that bottles and food containers are collected and brought back into the recycling industry. Ef-

forts to enable recycling of polyester based textiles will also increase.

"From our own history we know that when we overcome challenges it becomes opportunities. By recycling PET products, we're giving them a second life. We also hope to inspire others to follow for a greater positive impact on people and planet", says Nils Mansson Material & Innovation Deployment Leader.

PET* is considered a highly recyclable plastic, and a kilogram of recycled polyester has half the C02 footprint of that for virgin polyester.

QUALITY PRODUCTS, AFFORDABLE PRICES MAKE ZERO A HERO IN KIDS INNERWEAR SEGMENT. When people go shopping for their children, the first thought in their minds is comfort. From comfortable, stylish clothes and shoes lead to relaxed, happy kids, so why should innerwear be any different?

In India, the innerwear category has broadened from basic requirement of commodity wear to designer wear with emphasis on styling and comfort. The Indian innerwear market holds immense growth potential and is slated to grow phenomenally over the next five years. When it comes to kids, the definition of innerwear is more refined. Innerwear for children is bifurcated on many factors product type, category type, material type, and age group to name a few, Pradeep Arora, Director, Zero, one of the country's foremost kidswear brands, says innerwear for children is need-driven and petiorms multiple functions. "The same garment is used as innerwear in winter and outerwear in the summer in a country like India.

For instance, the child wears only a sleeveless vest as outerwear in summer, and innerwear in w inter." Arora owns a fleet of brands namely Zero,

Teddy, Simply and Smarty. Showcasing clothes made from 100 percent cotton, all his brands offer an extensive array of products for newborns up to 12 year old children.

The Market

India is a price sensitive market and when brands like Zero offer good quality products in latest designs at affordable prices, it appeals to the prospering Indian middle class. According to Arora, the kids innerwear market stands at Rs 5,000 crore and it is growing at CAGR 25 percent.

"Since the customer is quality and price conscious one has to do justice with the product," he says. His brand is of the firm belief that educated and informed parents want the best for their kids and will settle for nothing less. "We have already set the trend of giving the best quality at a reasonable rates," he asserts. The brand takes pride in having a pan India presence and supplying to the most remote of locations through the online medium. However, in case of kids innerwear, Arora says that offline stores have much more trac-

tion since parents are very conscious about the quality of the fabric they buy, so they go to shops to see the cloth for themselves and buy something only when they are satisfied.

They could also check the cloth in offline stores and then orderthe same online.

Fabric Innovation Adoption

&

Technology

Fit, comfort and feel are crucial when manufacturing kids innerwear. Preferring 100 percent cotton over other fabrics, Arora says, "Every year, we add new fabrics to every brand. For manufacturing clothes for brand Zero alone, we use 40 types of fabrics.ln our group companies we have more than 60 types of fabrics or even more. Additionally, every year we introduce new shades in all colours.

Every year the patterns and designs change." His brands use latest technology at every stage of production including yarns, knitting, processing and printing. Arora concludes on a high note saying that his manufacturing units have just added new machines in knitting and processing.

www.textilevaluechain.com

June 2019

DISCOVer R95OO' denlm , the Second Generation 0 1 the Item s clenlm OOdca ted ra.Pler ITI.!¥:hine to save lTDney, p iOOJce quality Iabl lC$, OChKWe the highoot weaving efficiency like neVel belora

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• Highly Economical Fair • Organised by the User Industry

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THE SOUTHERN INDIA MILLS' ASSOCIATION 41, RACE COURSE, COIMBATORE, TAMIL NADU, INDIA.

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+91 422 4225333 texfair@simamills.org

JOIN US AT ITMA BARCELONA 20 - 26 JUNE 2019

SPINNING

Mar1<eted by:

A.T.E. ENTERPRISES PRIVATE LIMITED T: +91-22-66766100 E: spinning@ateindia.com W: www.ategroup.com CIN ; U51503MH2001PTC132921

> INTERVIEW A.T.E. BULLISH ON ITMA 2019; EXPECTS FOCUS AROUND AUTOMATION , INNOVATION AND ENERGY EFFICIENCY the textile sector provides the highest emp loyment after agricul ture . The garment making sector ho lds good potential for women's employment, and thus helps In women's empowerment, which is one of the objectives of our government", sa id Aras.

Even though India stands In the second pos ition In global trade In textiles next to China, the gap between the two countries Is quite huge. To cite an examp le of how India miss opportunities, Aras pointed that when many companies from China moved the I r prod uction to Vietnam, some of the business pie was taken by Bang ladesh, but Ind ia fai led to grab any share of this business and thus missed a great chance.

Mumbal based A.T.E. Enterprises Pri vate Limited hand les Its own products and also those of other reputed companies In the domains of texti le Engineering, cooling, solar heating, wastewater management, flow technology, print and packaging so lutions and Industria l Internet of Things (lOT). The texti le Engineering leader is present in the market from the pre-Independence era. A.T.E. and Its principals are planning to launch a slew of Innovative products In the forthcoming ITMA 20 19. In an exc lusive chat with Texti le Value Chain, G. V. Aras and other key executives of his team discuss the current trends In the market. expectations from the government, and Innovations expected In the much-awaited event In Barce lona.

G V Aras, Director, Texti le Engineering Group, A.T.E. Enterprises, said that texti le Is one of the Important sectors In a policy perspective. The central or state governments cannot Ignore texti le as a sector in view of its employment and export potentia l. "In India,

Investment In the creation of bigger garment manufacturing capacities.

This wou ld also need skil l development of workers and managers ."

"Majority of the globa l business happens In synthetics and blends whereas India stil i has a dominance of cotton in the prod uct mix. If India wants to Increase Its share In th e globa l market, it must move towards synthetics and blends in t he product mix and for this to happen the government should support the synthetic fi bre and filament industly", continued Aras .

Aras pointed out that India Is quite strong in spinning with 26% of the yarn export sha re In the world. However, the weaving and processing seg ments not being as strong, It can-

R--

Key expectatio ns fro m t he Government: Speaking on t he expectations from the new governme nt Aras said, 'With the new governmen t now In place, the textile Industry expects that the existing schemes and po licies will continue. The growth engine of the texti le Industry In China. vietnam, and Bangladesh, has been appare l, un like In India where the garment sector Is fragmented and hence has not grown. The government should come up with po licie s for encouraging

.---

not take advantage of va lue add ition.

At present. 70% of the fabric prod uction comes from the powerloom sector, which is often not export-worthy.

Hence, technology upgradation Is bad ly needed in weaving fo llowed by processing.

Contin uing the discussion, Aras stated further that many state governments have already come up with good textile policies and these poli cies shou ld continue In order to attract investors.

www.texti leva luechain.com

June 2019

i>

INTERVIEW

About the Bangladesh market: Bangladesh has made a strong foothold in the textile segment as their economy Itself is dependent on textile exports. Though Bangladesh Is Importing even the raw material, they are very cost efficient i n manufacturing across the value chain, which has made them one of the lead ing players in garments and denims. Even the government is very supportive to the textile industry as it contributes 70% to the country's export basket and employs a huge workforce In garment making.

Conc luding the discussion, Aras said "I also fore see smart textiles to play an Important role especially In the Industries like health care, defence, etc."

ITMA 2019:

Speaking on the major developments that will be trending during the forthcoming ITMA Aras said that automation will be the most expected trend during the show.

"Another major development that we expect to happen at ITMA is the discussions and dialogues around smart t ec hnologi es . With Industry 4.0 in place, we will be witnessing a lot of machines with smart capabilities with the application of artificial intelligence, loT. and digitalization, etc." said Aras.

Textile Value Chain also received detailed feedback from the Business Heads of the Textile Engineering Group of A.T.E. to know their views on ITMA 2019.

S Rajendran Senior Vice President, Textile Engineering - Processing "ITMA this time will be a key avenue for India both for buyers as well as sellers.

Although the market seems sluggish, we could see a huge momentum around the processing sector especially In home textiles and apparel textiles. Knit segment Is growing steadily and It Is expected that many processors will switch over from tubular form processing to open width. Also, we expect that the knit market will move towards active wear production."

"We also think that the terry towel manufacturers will be looking for flatbed printIng machine fur printing higher repeat sizes. We can also see a definite trend towards digital printing technology using pigment Ink."

Navin Agarwal Vice President. Textile EngIneering - Fabric forming "According to me, this ITMA 2019 wI!! be around Industry 4.0, 3-0 fabriC and virtual studio, and there will be a major tows on Innovation to Increase productivity. In the denim segment. there Is a new concept called 'green dyeing' which Is expected to be trending at the show."

June 2019

www.textilevaluechain.com

TEXTILE

VALUE CHAIN

~

INTERVIEW Kiran Hanchate Vice President, Textile Engineering - Spinning Accessories "I foresee that as a part of Industry 4.0. the spindle monitoring system will receive a lot of attention as it will provide immediate benefits to mills like optimum utilisation of workers resulting in increased productivity. Another area of focus will be upgradation of roving frames and ring frames with drafting and energy efficient spindles which will help in improving yarn quality. reduce operational cost. and reduce maintenance."

A Suresh Vice President, Textile Engineering - Spinning Machinery "The most pressing challenges faced by the spinning industry are fluctuating raw material. non-availability of manpower. and the high cost of energy. The spinners look for intelligent technologies which give the highest productivity and are energy efficient. The spinning industry also look for digital monitoring and management systems."

"In the coming years the spinners will shift slowly t owards synthetic fibres and val ue added products. Airjet spinning technology will continue to grow in the future due to the improved performance of airjet yarn in knitting and weaving."

Amar Avinash Khanolkar Vice President, Textile Engineering - Projects and Business Development 'While the textile industry has taken a lot of measures for wastewater recycling due to increased environmental awareness and stringent norms, the solid waste or sludge generated in the treatment process remains an area of concern. It is becoming increasingly difficult as well as expensive for industries to dispose off sludge due to lack of disposal space or facilities. This problem will only become more acute going forward. Industries will have to modify their wastewater treatment process to purely biological based treatment to ensure that the sludge generated is also biological in nature. Biological sludge when dried has very good calorific value and is easy for disposal/reuse. Innovative processes like solar sludge drying to achieve> 80% dryness will be more in focus given the abundance of solar radiation in India".

Vikas Banduke Vice President, Textile Engineering - Automation "As machines become old, they become less efficient and are prone to frequent break-downs. due to the obsolete electronic components like variable frequency drives. PLCs. HMls. etc. Automation by incorporating new technology components in these old machines result in improving productivity. quality of the output, and less human errors. In today's competitive world, maximising efficiency of machines and processes is the key to success."

"At A.T.E. we have a new team for automation and up-gradation which will be catering to up-gradation of machinery in weaving preparation. processing. synthetics. Besid es. we a Iso offer fancy yarn attachment. Fan cySpi n. for ri ng spin n ing. and indigo dosing system for denim yarn dyeing."

(0: OM [ORPORATION Manufacturer, Importer & Exporter of all kinds of Weaving Machinery Spare Parts i.e. Air Jet, Water Jet, Rapier etc. & Supplier of all kinds of Textile Second-Hand Machinery.

A Leading Air Jet Spares Supplier Company in INDIA

AIR JET & WATER JET MACHINE PARTS

Visit us at Hall No.4 I Stall No. D215b Since 1985 we, Om Corporation, have been concentrating mainly on producing the export quality textile weaving machines Spare parts. For all needs of modern weaving machines, Om Corporation produces a high quality spare parts by the qualified engineers and technicians. Professionalism is inbuilt at bottom of the sales & manufacturing strategic schedule. We are fully integrated & created a critical asset and committed to upholding spread out of the world wide customers network. We not only present our customers absolute better products but always believe in high time mind itto customers comments. Prompt respond to there current needs for anticipating to future demand. We serve a quality and confidence with fair price. We value your money. That's also creating a great Image for a sound future for our products, which together with best services of all makes Om Corporation. A reputed Company concerns its own wide sector. At last Om Corporation has played an important role for developing aglobal texti Ie scenario.

CAM & DOBBY PARTS

RAPIER MACHINE PARTS

"Quality creates value" - when It comes down to safety and comfort, technical textiles woven on DORNIER weaving machines are a class of Its own Whether bullet proof aramlde, glass or carbon, whether finest light weight spinnaker cloth, alrbags or breathable high performance fibers The DORN IER weaving machines produ ce the best possible cloth quality at the most reasonab le cost In all these areas The DORN IER system family of air Jetand rapier weaving machines has served as a reliable tool for pioneers and market leaders for decades Now the new generation of A 1 and 1"'1 weaving mach ines sets the top level of weaving another notch higher

Quality creates value wwwllndauerdornlercom

DORNIER.

WEAV IN G

:> ITMA 2019 INNOVATIONS

DORNIER

ENVIRONMENTALLY-AWARE AND EFFICIENT: DORNIER TO PRESENT ITS NEWEST "GREEN MACHINES" AND AN EXPANDED SERVICE OFFERING The modern weaver faces many challenges: Digitalization is advancing deeper and deeper into the fabric of the production chain, sustainability requirements are growing more demanding, new employees and experienced technicians are thin on the ground. Flexibility in manufacturing is turning into an existential question. At the upcoming ITMA, DORNIER will present answers to these trends - in the form of the latest weaving machines and weaving solutions.

explai ns Laukamp. He adds that this translates to greater investment security for the weaver, because the P2 can easily be adapted for processing different yarns for clothing, domestic and technical textiles as well as high-quality composite semi-finished materials. So the weaver can respond faster to unpredictable market developments.

"Who knows what orders weavers will have to deal with in five years" said Laukamp, who sees DORNIER as a solution provider.

When the subject of sustainability is raised, businesses are often called upon to take the lead. Lindauer DORNIER is doing precisely that, as enshrined in one of our seven guiding principles: "We strive to design and manufacture our products so that they are as safe and environmentally compatible as possible." This commitment was formulated by the company founder, Peter Dornier over three decades ago.

Besides, the P2 was the perfect example of a technology approach conceived for total sustainability: Not only did the ultrafine precision fabrics it produced keep air and water clean or filter exhaust gases, the machine itself was designed for sustainability: "The resource-saving operating principle and long service life of the P2 make it a truly 'Green Machine"', says Head of Advanced Technology Development Laukamp.

World premiere of the new rapier weaving machine

Future-oriented: The encapsulated air-jet weaving machine

.2

On the subject of air-jet weaving, DORNIER will exhibit an encapsulated air-jet weaving machine. This solution is designed to bri ng different, individually controllable climate zones into the production workshop for the first time: This means that each weaving machine can be run in its own climate, adjusted to create the ideal conditions for the respective manufacturing process, regardless of the heat and humidity in the rest of the production workshop.

Highlights include the new rapier weaving machine P2, which will be presented in its standard configuration for the first time in Barcelona. It combines the strengths of the Pl All-rounder with many innovations to equip the weaver optimally for the future. "We didn't reinvent rapier weaving but we improved every major aspect of the process", says Thomas Laukamp, DORNIER's Head of Advanced Technology Development Weaving Machines. Accordingly, with improved shed geometry and a more rigid frame, greater productivity, maintenance-free operation and optimized positive centertransfer movement, the P2 rapier weaving machine offers the highest flexibility and process reliability available on the world market.

The new machine structure with clearly defined primary and auxiliary modules represents a further advance. "The modular design and clear interfaces between the machine modules make conversion and expansion work simpler",

June 2019

WWIN. terti leva luecha i n.co m

This approach too makes for the greatest possible flexibility in accepting and completing orders, since it is then possible to process different fibers ranging from wool to glass simultaneously in the same workshop. The lower levels of noise, dirt and mechanical vibration that prevail as a result of the encapsulation also make the fabric manufacturing workstations safer and more comfortable - a convincing argument for recruiting young employees and experienced technicians.

2417 online

shop for original parts: The new myDoX®

customer portal The new myDoX® customer portal will also be presented at the ITMA. Based on the latest database technology, the portal adds digital order management to the personalized technical, installation and maintenance service for which DORNIER is known. It will provide an online shop with permanent availability for original parts (DoXPOS Parts Order System) for all product Ii nes. Remote maintenance and net'Norking of weaving machines - to improve run characteristics, for example - will also be possible in future via myDoX®.

TEXTILE

VALUE CHAIN

:> ITMA 201 9 INNOVATIONS

Ci COLORJE:T

COLORJET TO LAUNCH 16 HEAD VASTRAJET® DIGITAL TEXTILE PRINTER WITH AIS™ • Vastrajet®- 8164 comes with the latest technological innovation called AiS"" • ColorJet will also show high-speed Metro-8166 with speeds of up to 294 sq. metre per hour Building up on the success of the Vastrajet®- 8824, ColorJet India Ltd, the biggest Indian manufacturer of digital printers is launching Vastrajet®- 8164, a digital textile printer with 16 heads at ITMA Barcelona 2019 in Hall-3, Stall 8-102.

The advanced, high speed direct to fabric printer Vastrajet®- 8164 has the ability to become a commercial winner by providing users with outstanding petiormance, increased productivity, superior printing accuracy with minimal maintenance needs.

The latest Vastrajet@l- 8164 comes with the latest technological innovation from ColorJet -AiS™ (Adaptive Ink System). The AiS"" provides the customer flexibility to use ink of their choice to address his various issues of logistics, procurement, colour consistency, etc.

ColorJet has always strived to support their partners by bringing technological modifications by fine tuning the machine as per the inks. The new Vastrajet®- 8164 also comes equipped with AIVcm technology which provides consistent print performance at varying environmental conditions.

will be operated at ITMA 2019 on reactive ink, whereas the Vastrajet®- 8164 will be run on pigment ink on cotton blended fabrics .

As per the latest IDC report with more than 34% market share in India, which is the second fastest growing digital textile printing industry in the world, ColorJet gears up to command a strong position in the textile industry globally.

ColorJet supplies the very best in digital textile technologies in the industry, whereby, ColorJet printers have production speeds which are 45% more than the nearest competition, takes up 47% lesser space and consumes 42% less power as compared to other machines. Additionally, other digital textile printers consume 51 times more water as compared to ColorJet printers, making it the most sought after brand with its products starting at $59,000.

These improvements and the development of AiS™ technology is further proof of ColorJet's commitment to address the global digital textile printing industry's most urgent needs.

ColorJet India markets its products in 25 countries w orldwide and has installed and implemented over 4,000 of its printing solutions and products across 450 cities around the world backed by a strong 278-memberteam, of which almost 100 are in technical related functions.

With these technological innovations and additional refinements, the Vastrajet®- 8164 is in true sense, a commercial winner.

"Being the leader of textile digital printing industry in India it comes as a responsibility for us to create state of the art products while keeping in mind the demands of the customers and ColorJet is dedicated to being at the forefront of fulfilling customer needs," Jitender Pal Singh Vice President (Textiles) at ColorJet India said.

"When developing the Vastrajet® 8164, our R&D team aimed to increase productivity, performance, and reliability, which ultimately resulted in a product whose performance increased by up to 70 percent from its predecessor, making it one of the fastest printers in the market in this category," he added

VASTRAJEr 0&

MiS'

""11M""""'"

ColorJet will also be demonstrating it shigh-speed Metro-8166 which delivers industrial-level production with speeds of up to 294 sq. metre per hour. The Metro-8166

www.textilevaluechain.com

June 2019

ITMA 2018 INNOVATIONS

, -_____ SANJA

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Plastics & Industrial Services Textile Machinery Spares Parts

I

Manufacturer

I

Exporter

I

Importer

I

Supplier

Your Success. Our Success

Hall No ; H5

Booth No ; A 134

www.sanjayplastics.com

SANJAY PLASTICS & INDUSTRIAL SERVICES IN TEXTILE MACHINERY COMPONENTS With exponential growth in the weaving segment over last few years, there is growing demand for quality spares for these machines. OEMs do cater to most of the demand, but textile mills look out for an alternate source of supply. Identifying an opportunity in this segment. Sanjay Plastics has de-veloped a comprehensive range of rubber and plastic components for weav-ing machines. To add strength to its product portfolio, the group started NK Temples in 2011 to manufacture temple for weaving machines. Together, Sanjay Plastics and NKTemples caterto the large requirement of spares in the replacement market for weaving machines.

The company specializes in spare parts for weaving machines loom like projectile machinery, air jet looms, rapier looms, namely, Sulzer, Picanol. Toyota, Tsudakoma, Dornier, Somet, Vamatex, Panter, Muller Loom, Staubli Dobby spare parts, Weft Feeder Accumulator IRO ROJ spares accessories, Heald frame Parts & accessories, our Imported parts segment having all type electronic spare parts for all types weaving looms, dobby, electronic jacquard etc.

Started in 1970, Sanjay Plastics initially manufactured spares for the spin-ning segment. The company was quick to identify the future demand for quality components in the weaving segment and shifted focus in weaving.

Today, it has e established a fully equipped Engineering facility with Rub-ber, Plastics & CNC Machines at Kota, Rajasthan to manufacture a com-prehensive range of plastics, rubber & metal parts for weaving machines. All the component are designed and manufactured in-house says Mr. Ravindra Agarwal, Director, Sanjay Plastics.

Sanjay Plastics product range also includes Projectile Brake lining for PU Loom, Tw11 Loom, PS Loom, P7100 Loom, Harness Roller Spacing Rings, Switch Element, Traction Element, Indexing Arm, Guide Tooth Block, Staubli Dobby 12/16/20/24/28 shaft electro magnet Bar, Picking lever, Scis-sors cam plate, Temple Roller dummy rings,

June 2019

www.textilevaluechain.com

Warp stop motion bracket. Projectile Guide insert. Leno Bobbin, Jacquard comber board, Puller and Pusher, Weft Feeder Accumulator winding disc, Solenoid valve plunger and many more products.

New setup is formed in 2011 for manufacturing ring tem ples that go into weaving machines. The company has set up a modern state-of-the-art manu-facturing unit with latest technology machines and rubber and plastic injection moulding machines & CNC machines Currently the company is cater-ing to the aftermarket. but it is already in discussion with all major machin-ery manufacturers for OEM supplies. The company currently has capacity to manufacture 100 set, per day.

Sanjay Plastics are also major exporters of weaving components to Bangla-desh, Pakistan Sri Lanka, Turkey, Kenya, Nigeria, Mexico, Peru, Spain, Canada, Mauritius, Indonesia, Thailand, South Africa, Brazil, Italy, and France.

Currently the company is supplying components directly to end us-er customers in these markets and plans to appoint distributors in these re-gions shortly.

"We want to become a one-stop-shop for plastic, rubber, metal components and temples. We keep developing new components based on customer re-quirements. In a month we develop almost 10 new components as per cus-tomer specifications and market requirements. We are confident that our components can benchmarked among the top suppliers worldwide in term of quality and performance", says Mr. Agarwal.

Sanjay plastics along with sister concern group companies, has a turnover of 3.5-4 Million usd

Welcome to Visit Us at Hall No: H5 Booth No: A134

20-26 June 2019 Fira de Barcelona, Gran Via Barcelona, Spain ITMA2019 www.itma.com

TEXTILE

VALUE CHAIN

>ITMA 2019 INNOVATIONS

PICANOL PRESENTS A BRAND NEW AIRJET MACHINE From june 20-26,2019, Picanol will demonstrate its latest weaving technology at ITMA Barcelona. ITMA Barcelona will see the world premiere of a brand new airjet machine, the OmniPlus-i, which represents a new benchmark in airjet weaving. This further builds on the solid base of nearly 40 years of experience in airjet weaving, during which over 100,000 airjet machines have so far been shipped.

In total, Picanol will have 12 machines on display at ITMA Barcelona . In addition to 5 new airjet weaving machines, Picanol will also present 5 rapier weaving machines with many new developments. Furthermore, a rapier machine in jacquard execution will be on display at the Bonas booth and a terry airjet at the Staubli booth. The Picanol booth will be located in Hall 4, Booth 101.

In an ever-changing world, the needs ofthe weaving mills as well as the expectations of the operators are evolving rapidly. The increasing awareness regarding environmental topics, increasing costs and the availability of resources and skills, as well as the digital revolution, will push us in new directions.

For this reason, Picanol products are designed with a focus on four principles: 1) Smart Performance: Performance is the first requirement for any weaving machine or feature, and the most obvious indicator is the theoretical maximum speed. Very often, however, the gap between this theoretical speed and the effective speed under real life circumstances is huge. That's why we at Picanol conceive our machines around the principle of 'Smart Performance': an intelligent machine design combined with self-learning software, allowing the best possible practical speed and real performance under any given circumstances.

2) Sustainability Inside: When it comes to waste prevention and energy consumption reduction, Picanol has been taking up its responsibility for years. Our machines are conceived with a built-in capacity for sustainability. We have proven this with our pioneering Sumo Drive concept, introduced in 1996, and up until today still the most energy efficient main drive available. Sustainability is also about waste management. We not only reduce waste but try to avoid it completely. Our EcoFil1 feature serves here as an excellent example.

3) Driven by Data: Everybody realizes that in the next decades digitization will become ever more important. Data have to be captured, made accessible and usable for production optimization and artificial intelligence. Since the first introduction of electronics on weaving machines in the 70s, Picanol has been at the forefront of digitization.

TEXTILE

VALUE CHAIN

With every new machine, we continue to be a trendsetter in this field and to further deploy Industry 4.0 in the weaving industry: the self-setting machine is just around the corner.

4) Intuitive Control: Our children inspire us, especially in their intuitive and effortless handling oftechnology. Wireless-ready, robust and designed for maximum instant readability, the new generations will not accept anything less than that. This user centric design is also integrated in the concept of our machines, making all operations and interventions intuitive, easy and self-explanatory.

As a proof of our commitmentto these four principles, we will present our latest developments in rapier and airjet technology. When it comes to rapier technology, Picanol once again sets the benchmark in various aspects. We will deliver the proof, on a denim application, that a machine can be performant, versatile, sustainable, digital and user-friendly at the same time!

Our brand new airjet machine, the OmniPlus-i, is however the premiere we reserved for ITMA 2019 Barcelona .

OmniPlus-i is definitely the benchmark in airjet weaving.

This further builds on the solid base of nearly 40 years of experience in airjet weaving, during which over 100,000 airjet machines have so far been shipped. OmniPlus-i is combining this extensive airjet expertise with a clear vision of the future! OmniPlus-i is featuring a redesigned reed motion, optimized relay nozzle set up and can be combined with Smart Shed, the full electronic controlled shedding motion.

In total, Picanol will have 12 machines on display at ITMA Barcelona: 5 airjet machines and 5 rapier machines at the Picanol booth . Furthermore, a rapier machine in jacquard execution will be on display at the Bonas booth and a terry airjet at the Staubli booth.

Below our detailed overview ofthe machines and highlighted featu res: OmniPlus-i-4-D-190 weaving a Car Seat fabric A machine loaded with all the features that set the benchmark for our new principles. Smart Performance, Sustainability Inside, Driven by Data and Intuitive Control. OmniPlus-i, our new benchmark.

Highlighted features: New Display and signal lamps Blue11 EasySet Prewinders Digital shedding motion (SmartShed)

www.textilevaluechain.com

june 2019

:> ITMA 2018 INNOVATIONS Waste cord free RHS (Cordless)

(AirMaster)

Pos ijet main nozzle

Waste cord free RH S (Cordless)

OmniP lus-i-4-R-190 weaving a parachute fabric Weaving lig ht f ilament fabrics w ithout baving to choose bet'Neen speed and fle x ibility. Reaching the requ ired high fabric q uality standards becomes even easier w ith the increased inbui lt stabi lity of the inserti on syste m.

Hi ghlighted features'

New Display and signa l lamps Blue11 Easyset Prewinders

OptiMax-i-4-R-220 weaving Denim The d igital loom! A mach ine d ri ve n by data. rel yi ng on smart pe tiormance, alw ays w ith sustainabil ity in mi nd .

Highlighted features.: New Disp lay and signal lam ps Gu ided GC gripper Electroni c Right Gripper opener (ERGO) Qu ick Style Change (QSC)

Air co nsum ption m onitoring and management syste m (AirM asrer)

Waste reduction system LHS (EcoFi I 4 Colours)

Automatic Relay Valve Drive (ARVD II Plus)

OptiMax-i-4-R-460 weaving a coating fabric

Pick Re pair Automatio n (PRA II Plus)

A new m ilestone in weavi ng coati ng fabrics, Free Flight gripper-system extended until 460 cm at highest insertion rates. No Guide- hooks required anymore on w id ths above T360!

OmniPlus-i-4-P-280 weaving Sheeting A cl ea r examp le of a high end sheeting styl e. Thanks to the un ique ai r tucking in max imum w idth fle xibility is guara nteed. With th e new Om niPlus-i the p ract ical runn ing speed s are lifted to an even highe r level .

Highlighted features¡ New Disp lay and signal lam ps

Hi ghlighted features'

Pneum atica lly controlled backrest (DWC)

New Display and signa l lamps

Lasersto p warp stop motion

Blue22 EasySet Prewinders

Electroni c Righth and side Gripper Opener (E RGO)

Air co nsum ption m onitoring and management syste m (AirM aster)

OptiMax-i-4-P-540 weaving Ground Backing

Air Tuc king In device for continuous reed OmniPlus-i-4-D-190 weaving Popl in

Ou r answer to w eavers loo king for versatile mach ines to weave a wide range of Technical Fa brics. Thanks to Gu ided Positive Grippers, Agro-textiles in a range f rom g round covers to o pen anti-hail n ets beco me possib le.

A p roof that even light fabri c segment can be nef it fro m the OmniPlus- i platform. Digitization, maxim um f lexibility and still run ni ng the highest speed.

Highlighted features.:

Hi ghlighted features'

Gu ided Posit ive Gri pper GPG

New Display and signa l lamps

Waste reduct ion system LHS (EcoFiI4Colours)

Blue22 Easyset Prewinders

Pneum atically controlled bac krest (DWC)

Digita l sheddi ng m otio n (Sm artShed)

Mechanical Tucki ng in for tape f il ling

Air consum ption m onitoring and management syste m (Air Master)

Waste ribbon w inder

OmniPlus-i-4-P-190 weaving Bottom Weight The proven sta ndard for w eaving of bottom we ight. Specif ied w ith th e focus of reaching the hig hest possible prod u ctio n speed in thi s fabric segment. A clear demonstrat ion of the potential of the new Omn iP lus-i.

Hi ghlighted features' New Display and signa l lamps Blue22 Easyset Prewinders Air co nsum ption m o nitoring and management syste m

June 2019

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New Disp lay and signal lam ps

OptiMax-i-12-J-190 weaving upholstery The ult imate versat ility! No longer a dream. but reality thanks to ou r revolutionary positive g ripper system . Smart petiormance thro ughout the complete inse rtion process.

Highlighted features.: New Disp lay and signal lam ps Flex ible Posit ive Gripper (FPG) Electroni c Filli ng Tension Control (E FT) Electroni ca lly controlled weft cutter SmartCut

TEXTILE

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:> ITMA 201 9 INNOVATIONS TerryMax-i-8-J-260 weaving Terry

New 8-color main nozzle

The benchmark for terry weaving. No limitations in design, aiming at maximum petiormance in combination with ultimate quality.

Pick Repair Automation (PRA II plus)

High lighted featu res: New Display and signal lamps Versatile guided gripper (GCv) Electronic Right Gripper Opener (ERGO) Electronically controlled filling brake PosiFlex Directly driven pile control system Electronically controlled pneumatic pile tensioner At the Staubli booth: TERRYplus Summum 8-J-260 weav-

ingTerry The Benchmark for Terry weaving at the highest possible petiormance, benefiting from all the strong points of Picanol's extensive Airjet experience.

Directly driven pile control system

Air consumption monitoring and management system (AirMaster) Pile height monitoring Needle roll control At the Bonas booth: Decoration Fabric

DptiMax-i

8-J-190 weaving

Versatility as the new normal. Allows weaving the widest range of yarns in warp and weft thinkable with a negative rapier, combined with maximal digitization.

Free Flightwith race board (VB) Electronically controlled weft cutter (SmartCut) Electronic Righthand side Gripper Opener (ERGO) Motor driven jacquard For more details download the app at 'N'Nw.picanol.app or follow us on lNININ.picanol.be.

Savio A PROVIDER OF HIGH TECH AND INDUSTRY 4.0 WINDING SOLUTIONS Over its 100+ years history, the Italian manufacturer Savio acted as technological leader and most innovative player in attractive niches of the textile value chain. Savio leverages on the bestvalue-formoney proposition in the industry and has a consolidated presence in all relevantgeographies with a local-for-Iocal approach, allowing to promptly address market demand and requirements.

Savio is specialized in the yarn-finishing segment, being the leading supplier of winding !'Nisting and rotor spinning machines, with manufacturing plants spanning over Italy, China, India and Czech Republic. Savio will exhibit in Barcelona innovative, highly automated, energy saving and Industry4.0 solutions in all displayed machines.

Premium package quality Savio offers winding systems that are ideal for many different needs, supporting customers in the textile challenge and developing new applications to meet their requests. Manmade fibers and elastomericyarns (single and dual core) have reached a dominant role in fiber demand growth, becoming a very natural part of our life. Savio's Polar Evolution and EcoPulsarS winding machines can easily process these specialand challenging yarns, thanks to special splicing and tension control devices for ensur-

ing petiectjoints and petiect package shape, while always monitoring off-standard values.

Automation - Savio "Direct Link System" bespoke solutions The requirement for integrated automation in the spinning process isstill increasing, because of yarn qualityand productivity advantages that such solution offers. Mills request fully automatic link solutions to replace freestanding winders and ring spinning frames (RSF) without doffing devices.

This integrated automation drive has led Savio to offer customers new bespoke link solutions, compared to the classic l-to-l configuration, to increase this direct feeding flexibility to/fro winder. The latest solution from Savio is the Multi Link, that connects multiple ring spinning frames to one Savio winder, becoming a tailor-made circuit to link !'No or three RSFs to one winding machine. A special iPeg tray guarantees the circulation of RSF bobbing to/from winder. This solution optimizes space, reduces energy-consumption and production costs.

This automatic bobbin transport shortens servicing paths for the operators and allows an ergonomic material flow.

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June 2019

::> ITMA 2019 INNOVATIONS The costs for production, space and energy are reduced, while keeping the quality consistent even with long and multi-connected machines.

Savio way for Industry 4.0 I ndustry 4.0 is the actual trend of automation and data exchange in manufacturing technologies. Connectivity, data management, remote machine set-up and operator real time interactivity: this is the Savio way for smart solutions

for textile mills. Nowadays, Savio product development is focused on "smart" components that must transmit data online. The new possibilities offered by the connection of the machines translates into the different levels of Savio Industrial loT, with the possibility of progressive sophistication (Basic, Business or Executive). Three different levels of Savio Industrial loT: different option levels, each corresponding to a different dose of Industry 4.0 applied to Savio textile winding machinery, from simple connectivity and machinery data downloading, to remote machine setup, to operator real-time interactivity.

The leap in quality of textile machinery is evident in the new control systems, which allow for example employees to receive alarm signals directly to their wrist by smart-

watch. When one of the winding machines present a problem, the anomaly signal is sent to the operator through a smartwatch, Savio Smart Bracelet, able to communicate also the type of intervention required, thus minimizing the break downtimes of machine.

This data management system is a very modern and important tool, relieving mill operators of timeconsuming routine work. Thanks to data analytics, a wealth of data are available, allowing to manage the different production phases in the best possible way and to monitor all significant parameters anytime and anywhere, making use of mobile devices. All these features enable Savio customers to control overall equipment effectiveness, increase workforce efficiency, and maximize quality and working time. Services are even going mobile. Another direction of technological development concerns maintenance, with numerous systems already connected in real time with the assistance network, to minimize intervention times, also through remote actions via software without having to send technicians on site. Savio Winder 4.0 is also meant as communication between machine operator and service specialist in case of need.

Te.tsr.sbDrR TEXTECHNO CELEBRATES ITS 70TH BIRTHDAY AT ITMA BARCELONA Founded in April 1949, Textechno Herbert Stein GmbH & Co. KG, Germany, looks back at 70 years of innovation in textile testing. Textechno, the experts for quality control systems, will show its latesttesting instruments for fibres, yarns and composites and is world market- and technology leader in the field of testing equipment for man-made fibres and yarns.

At ITMA 2019 in Barcelona, Textechno will exhibit its wellproven STATIMAT series - the most complete series of automatic tensile testers for yarns world-wide, ranging from the finest Spandex (STATIMAT MEL +) to the coarsest and strongest Aramids and UHMWPEs (STATIMAT 4U).

The world standard equipment for static crimp and shrinkage tests, TEXTURMAT ME+, as well as its dynamic counterpart, DYNAFIL ME+, will be shown in Barcelona.

Moreover, the fully-automatic evenness tester COVAMAT, which was shown as a prototype at ITMA 2015, is now in series production and fulfils all requirements of an effective and reliable quality control on POY, FDY, and IDY. Textechno has developed the world's first single-fibre tensile testers in the early 50ies. By now Textechno offers the sixth generation of single fibre testing instruments

June 2019

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and combines it with the highest degree of automation.

FAVIMAT+ AUTOFEED fetches single fibres from the fioc and measures linear density, tensile, and crimp properties including crimp number. Since FAVIMAT+ is suitable for all kinds of fibres, it has also successfully entered the market of reinforcement fibres such as glass- or Carbon fibres. The award winning FIMATEST system measures fibre/matrix-adhesion and now also the contact angle and is a great addition to Textechno's FAVIMAT+ in the field of composite testing.

At ITMA 2007 Textechno has started a ra nge of instruments for natural fibres and spun yarns, which is now complete: Textechno's Fibre Classifying System FCS and MDTA 4 determine the quality and spinnability of both cotton- and synthetic fibres. At this ITMA the focus will be on the enhanced fibre bundle length and strength tester FIBROTEST, the new micronaire tester FIBROFLOW, the new trashColorjet to Launch 16 Head VastrajetÂŽ Digital Textile Printer with AiS'M at ITMA 2019 Visit the Textechno Stand at Hall UL (Under linkway), booth Cl05. www.textechno.com

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"> ITMA 201 9 INNOVATIONS

(i-Jim EUROPE

INNOVATIONS IN LONG TUBE DYEING FROM FONG'S EUROPE At ITMA 2019 in Barcelona from June 20-26 FONG'S Europe, a member of CHTC FONG'S International Group. w ill be providing details of its new THEN Supratec LTM hydraulic long-tube dyeing machine.

This machine is distinguished by the ability to vary the angle of the Then Flexkier for either dry Get) or wet (overflow) mode dyeing, in order to optimise the dye liquor ratio - from 1 :15 down to 1:4 - depending on the materials being dyed.

This translates into considerable savings in auxiliaries,

water and energy.

The Supratec LTM is sultable for the treatment of both woven and knitted fabrics ranging from the most sensitive articles to heavyweight materials w ithin the weight range of 25 gllm to 380 g/lm, and operates at vel)' low tension due to the extremely low lifting height between the variable nozzle and the plaited fabric.

chines."

The machine's automatic plaiting system for one and two transport tubes is equipped with a frequency-controlled driving motor for variable speed adjustment and eliminates the danger of any fabric entanglements, he adds.

Each kier has a capacity of up to 230kg again depending on the fabric being treated, and operating speeds are from 80 up to 600 metres a minute.

This year, FONG'S Europe, w hich is based in Schwabisch Hall, Germany, is celebrating the 1OOth anniversal)' of its flagship THEN brand for advanced dyeing technology.

The company will introduce the newTHEN SmartflowTSF hydraulic high temperature dyeing machine in Barcelona.

Th is isd isti ng u ished bya ra ng e of pate nted newfeatu res a nd designed to achieve the lowest possible energy and water consumption rates available on the market for jet dyeing.

Fong's Europe will be at stand 0101 in Hall 2 at ITMA 2019

"Existing Supratec machines on the market are providing excellent petiormance for a wide range of delicate synthetic fabrics, from polyesterto polyamide with high content of elastane," says FONG'S Europe Director of Sales and Marketing Richard Fander. "Heat-setting can often can be avoided, which improves the handle of the material and saves costs and the lengthwise-elongation of the fabric being treated is lower than on winch-driven ma-

www.textilevaluechain.com

June 2019

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• MIs Tsudakoma Corporation, Japa >High Speed Automatic Airjet looms with Cam I Dobby I Jaquard

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a a"» OHARMSHIL uROUP OF COMPANIES

"Dharmsh il House" Ashirwad Paras Corporate House No. 3, Corporate Road Prahladnagar, Ahmedabad· 380015 (GUJARAT) INDIA. Ph· +91 7940328238·39' Fax· 4032 8240 Email - ho@dharmshil.com Web : www.dharmsh il.com

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:> ITMA 2019 INNOVATIONS

OHJ\RMSHIL

DHARMSHIL BELIEVES IN GOOD SERVICE

GROUP OF CotvlF'I\NIES

AND GROWING TOGETHER Dharmshil group, established in 1987, represents a host of reputed national and international manufacturers of textiles and allied industries, machineries and equipment.

In addition, Dharmshil group is also engaged in supply of cotton, synthetic fibres, yarns, fabrics, garments, dyes and chemicals, power plants, infrastructure, etc., Our services include turnkey projeas such as denim, terry towel, spinning, technical textiles, power plant and infra-

years and have rich experience of weaving technology.

Their looms works comparably lower air pressure and consume less air, which is main cost in weaving.

Products: 1. Air jet looms ( crank I cam I dobby I jacquard weaves ) for spun & filament fabric like shirting, suiting, denims, sheeting, terry towel, industrial fabrics etc.,

structures.

2. Water jet looms for filament fabrics I industrial fabrics.

We believe in the principal philosophy of We care, we serve, we grow together.

Their exhibition theme

Vision:

In 2019, Tsudakoma celebrates its 110th anniversary, Providing with basic technology proven in their long history, innovation creating the next generation competitive.

We endeavor to reach maximum satisfaction of our customers by caring, providing best quality produas and immediate quality services, there by aiming to increase manifold our indenting and sales turnover.

Few of our principals participating in ITMA - Barcelona

MIS Tsudakoma Corporation, japan MIS Muratec,japan MIS jupiter Comtex Pvt. Ltd. MIS Yamuna Machine Works Ltd MIS Rabatex Industries MIS Kaeser Compressors (I) Pvt. Ltd. MIS Sayteks Tekstil Mak, Turkey MIS Perfect Equipments P.Ltd.

Smart ecology - ecology and economy in harmony

Tsudakoma aims to realize their customers, needs with the highest quality and transcend even their own innovation.

Tsudakoma also aims to achieve the highest fabric quality with maximum environmental performance and high speed stable performance that is smart ecology - ecology and economy in harmony. Over the decades, Tsudakoma has been making progress toward it.

In response to the needs of the age and the next generation with a view to fulfilling a sustainable world and textile industry supporting the future.

Tsudakoma continues to explore all of what is possible with textile machines. They hope to bring the produas rich in their capabilities to customers.

MIS Tsudakoma Corporation, japan has completed 110

June 2019

www.textilevaluechain.com

TEXTILE

VALUE CHAIN

.> ITMA 2019

INNOVATIONS

ARCHRDMA

ARCHROMA PREPARES FOR ITMA WITH 5 INNOVATIONS AND 24 SYSTEM SOLUTIONS FOR ENHANCED SUSTAINABILlTY, COLOR AND PERFORMANCE • Visit Archroma at ITMA, hail 3 booth C153, Archroma, a global leader in color and specialty chemicals towards sustainable solutions, will be at ITMA to lau nch its latest innovations and system solutions aimed to help textile manufacturers with optimized productivity and/or va lue creation in their markets.

Archroma offers a wide portfolio of dyes and chemicals aiming to increase sustainability and innovation along the entire value chain, from fiber to finish.

Archroma is reputed for its continuous flow of groundbreaking innovations, such as the EarthColors®, a range of dyes made from non-edible natural w aste from the agricultural and herbal industry, Inkpresso®, a digital printing system that enables in k mixing on site and on demand, Smartrepel® Hydro, a nature-friendlier protection that keeps cotton, polyester and polyamide te xtiles dry, the Color Atlas, a revo lutionary color system comprising of a physical and online library of 4,320 new colors developed on cotton poplin.

More recently, Archroma introduced the purest indigo, Denisol® Pure Indigo, an aniline-free* synthetic pre-reduced liquid indigo launched in 20 18, Appretan ® NTR, a new nature-based binder for nonwovens, and Fadex® AS New, a new "super UV protector" for automotive & transportation texti les, both introduced in May 2019.

At ITMA, Archroma w ill present 24 solution systems and S innovations, and w ill hold "Innovation & Solutions Sessions" at its booth to present them. (See "Agenda" below) .

• Fashion & formal wear; • Automotive & transportation ; • Outdoor & active wear; • Workwear & uniforms.

Arch roma has set up a dedicated webpage (https://www. archroma.comlitma2019 ) to keep vis itors informed the systems and innovations that w ill be introduced for each market.

The web page also includes a complete agenda of the "In_ novation & Solutions Sessions" and events that Arc hroma will participate to during the exhibition.

Stay tuned for the media release that wi ll be dedicated to each innovation launch by checking the calendar under agenda in the said webpage.

"The textile industry is currently undergoing deep transformations and challenges, such as the constant consumer demand for more innovation and performance in apparel and textiles, as well as the growing concerns about resource scarc ity and product safety", comments Marcos Furrer, President, Brand and Performance Textile Specialties, Archroma. 'With our new approach based on system solutions, Archroma is further supporting our customers in addressing those challenges - and opportunities. Because it's our nature!"

The systems and innovatio ns presented by Archroma have all been selected for their compliance with "The Archroma Way: safe, efficient, enhanced , it's our nature".

The approach finds its origin in Archroma's deep belief that it is possible to ma ke the textile industry sustainable .

For further information: https://www .archroma.com/thearchroma-way.

At ITMA, visitors will be able to discover how the innovations and ingred ients selected in each system are combining to help create value in thei r application process and end market: • Denim & casual wear; • Home & intimate textiles;

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www.textilevaluechain.com

June 2019

:> ITMA 2019 INNOVATIONS FURTHER BENEFITS AND SAVINGS WITH

monfort s

THE NEW MONFORTS MONFORCLEAN A. Monforts Textilmaschinen GmbH & Co. KG will be presenting an energy-optimised new version of its industtyleading Montex stenter for the first time at ITMA 2019 in Barcelona fromJune 20-26th, at stand 0101 in Hall 2.

With the introduction of the new MonforClean exhaust air treatment system and other unique process innovations, Monforts has been able to further reduce the energy consumption of Montex stenters by a further 13%.

Exhaust air treatment on stenter frames has posed particular challenges overthe years, since the air can contain significant amounts of oil, fibre and even wax particles that may see emissions limits being reached in the processing of certain fabrics, depending on the legal specifications.

ery and exhaust air treatment, w hile eliminat- ~~~;;:::~~~::~ ing odours and ensuring the exhaust air is highly purified before escaping into the atmosphere.

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This allows finishing mills to always be on the safe side, ensuring growing future demands in respect of heat recovery, exhaust air cleaning and odour elimination can always be met when required.

Bionics Another challenge on a finishing line is exposure of the fabrics to ambient air at the stenter's entrance and exit, which can also lead to a loss of energy.

A new innovation here is in the form of advanced slot sealings based on a patented new flexible material in a configuration that draws on bionics - specifically the way the fins of fish will automatically steer a passage through water with endless, barely discernible movements.

This material serves to hermetically seal the stenterframe at the infeed and outfeed while constantly adjusting to the profile of the different fabrics being cured and ensuring an absolute minimum of cold air is drawn in and only marginal warmth can escape.

Eco Applicator

In addressing this issue, Monforts is now incorporating the MonforClean module into the stenter frame, so there is no additional space requirement. At the same time, the costs for laborious secondary installations and the piping of the exhaust air treatment components, as well as supporting structures are eliminated due to the machine configuration.

The waste heat from the drying process is used to preheat the drying air, resulting in a radical reduction in the conventional heat supply required compared to gas and thermal oil heating.

Addit ional energy can be saved by installing a Monforts Eco Applicator in front of a Montex stenter, which can significantly minimise the application of finishing formulations required for specific treatments compared to

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The further integration of an automatic exhaust air filter washing system automatically cleans the module elements, ensuring the consistent efficiency of both the filter and heat recovery modules.

The modular MonforCiean system is also available in different expansion stages and automates the heat recov-

June 2019

www.textilevaluechain.com

TEXTILE VALUE CHAIN

:> ITMA 201 9 INNOVATIONS a padder/foulard, resulting in a big reduction in the energy required for subsequent drying in the stenter and reducing the amount of residual liquor when draining the trough after the finishing process.

"The latest energy-optimised Monforts stenter frame especially combined with a downstream Eco Applicator - sets new benchmarks in terms of energy efficiency and helps conserve resources," says Klaus Heinrichs, Monforts Vice-President. "Setting the initial moisture content requirement for a specific process, before drying to a minimum value with an automated process, helps reduce heat evaporation and consequently, energy consumption.

"In addition, the hermetic sealing of the stenter frame prevents the loss of heated air as well as the ingress of excessive cold air - which has to be heated back up.

The MonforClean module automates the heat recovery and exhaust air treatment processes, while eliminating

odours. As a result, the maximum possible energy savings no longer depend on the machine operator, but are instead harnessed in automatic operation. The MonforClean's modular design can be adapted individually to the needs of the customer. Options include the HR heat recovery module only, the HR plus the EAC (exhaust air cleaning) module or the HR, EAC and a UV module for elimination of odours. The system prevents visible smoke from coming out of the stack of a dryer.

"In total, the latest Monforts energy-optimised stenter frame will cut energy consumption by up to forty per cent compared to a conventional stenter equipped with no heat recovery or energy optimisation measures. We invite all existing and new customers who are looking to conserve resources and save long-term on costs in the energy-intensive drying process to come and talk with us at ITMA 2019. Thanks to a significant reduction in energy costs, they will discover that the investment costs in new Monforts installations payoff surprisingly quickly."

STA·UBLI FAST MOVING TECHNOLOGY With core competencies in shedding (cam motions, dobbies, and Jacquard machines) and weaving preparation (drawing-in, leasing and warp-tying machines) 5taubli plays an important role in the design and quality of woven end-products. Based on over a century of experience in the traditional textile industry and its continuous R&D activities, 5taubli constantly offers new and improved high-performance systems and solutions for processing fabrics for fashion, home textiles, automotive, protection, carpeting and highly complex technical textiles.

Atthis year's ITMA in Barcelona, 5taubli will be showing a selection of its latest products from its extensive range.

Many machines will be displayed in operation at two separate booths: • Weaving solutions at booth C201 in Hall 4 •

Knitting solutions at booth 8212 in Hall 8.1

Visitors to the booths will learn how 5taubli solutions can boosttheirweaving performance and overall mill efficienOJ. Besides offering many decisive functional advantages, the machines promise maximum service life.

Amongst the products being exhibited in the weaving hall are: • SAFIR 560 automatic drawing-in system with Active Warp Contro I features The 5AFIR series of drawing-in systems offers unique advantages thanks to AWC (Active Warp Control), 5taubli's exclusive yarn-repeat management system. Visitors to

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the booth will quickly see how the precision of this ingenious technology leads to more first-quality output, supports on-time delivery, and boosts the overall productivity of the weaving department.

• Shed formation solutions for frame weaving 5taubli's frame-weaving solutions are renowned for reliable high-speed weaving and adaptability to any application or weaving machine. The broad range includes the well-known 1600/1700 series of cam motions and the 53000/53200 series of electronic rotary dobbies. With continual R&D activities, 5taubli delivers machinery that perfectly meets evolving market demands and the associated customer requirements. At ITMA, 5taubli will be presenti ng many solutions, including a new cam motion with 10 levers in combination with the new e32/e33 harness motion for even higher performance.

• LXXLJacquard machine featuring a revolutionary electronic concept The LXXL machine boasts a large format (up to 25,600 hooks, or 51 ,200 hooks in atandem installation), completing the full range of LX/LXL series machines for flat, terry, and velvet fabrics. All the machines in this series feature lifting motions that ensure precise shedding geometry and absolutely vibration-free movement even at high speeds. The optimally coordinated kinematics of all moving parts within the machines and the directly mounted components such as the drives enable routine weaving of very heavy fabrics.

www.textilevaluechain.com I June 2019

:> ITMA 2019 INNOVATIONS Staubli recently developed a revolutionary electronic

concept that petiectly integrates the constraints of highspeed weaving and the significant number of hooks to be lifted. At this year's ITMA, visitors will learn about the functional principle of this concept and find out how it enhances the reliability and longevity of the LXlLXL/LXXL machines.

Three complete Jacquard installations will be shown at the booth. One of them features the LXXL model, with a 20,4BO-hook format, for weaving dense upholstery fabric.

• LX32Jacquard machine for narrow fabrics and labels Staubli's broad range of Jacquard solutions includes the L.X12/32/62 models for producing narrow fabrics such as ribbons and labels. These machines are versatile, easy to adapt, and allow optimal location in relation to the perfo-

rated board - all of which enhances the quality of narrow fabrics. Available for all types of needle looms, this series enables high-speed weaving and promises long-lasting performance.

• ALPHA 500 series carpet weaving system A carpet weaving installation will be on display at the booth, demonstrating flexibility in binding variety while weaving a broad selection of carpets with exclusive effects. Visitors will enjoy observing the high-performance operation up close.

At its other booth in Hall 8.1 for knitting, Staubli will be showing two circular sock-knitting machines in operation featuring the 2900SL controller and the D4S automatic toe-closing device. This revolutionary device drastically reduces sock manufacturing time whilst perfectly closing the sock with a smooth seam.

With its two booths, Staubli is providing a complete overview of its range of solutions for future-oriented weaving mills and sock knitters - fully in line with the company's commitment to remain in close contact with its customers and fulfil market requirements as a partner. In addition to the machinery being displayed at the two booths, many other Staubli solutions can be seen at other booths throughout the weaving hall.

LXXL electronic Jacquard machine Available in formats up to 25,600 hooks

Staubli experts look fOrNard to welcoming visitors at its booths and discussing their individual needs and wishes for cost-effective and high-productivity textile manufacturing.

ITALIAN TEXTILE MACHINES GET READY /! ~ FOR ITMA 2019 IN BARCELONA ,A~.!..MH ITMA is traditionally the showcase in which the manufacturers of textile machines have the opportunity to display their up-to-date innovations. The presence of the Italian exhibitors at ITMA Barcelona Uune 20-26) is remarkable, representing the first Country in terms of exhibitors number and occupied surface. Indeed the Italian exhibitors amount to around 360 companies, with an occupied exhibition area of 30,000 square meters.

The Italian companies which exhibit in Barcelona are distributed as follows among the different branches: 22% in the spinning/winding section, 10% in weaving, 9% in knitting/hosiery, 35% in finishing/printing and 24% in the other business areas planned for the show.

Alessandro Zucchi, president of ACIMIT: "Once again the Italian textile machinery industry will be the protagonist with a large number of participants in the most important international showcase for textile machines. This confirms the vitality of our sector, in terms of quality and technological level that we know how to express ".

During

press conference at ITMA Uune 21) the Associ-

June 2019

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ation will award two of the 40 member companies that joined the Sustainable Technologies project. The Italian Green Label Award aims to reward those companies that have been more virtuous over the past years, reducing the carbon dioxide emitted by their machines to a greater extent.

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TEXTILE

VALUE CHAIN

> ITMA 201 9

l!) PRASHANT

INNOVATIONS

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PRASHANT GROUP OF EXHIBIT TOP ON THE LINE INNOVATIVE ROBOTIC SECTIONAL WARPING IN ITMA Hall :4, Booth: D 201.

Prashant group, established in 1975 is one of India's leading textile machinery manufacturers. The group has made its mark on the industry since last 4 decades and is continuously growing. Spread over 100,000 sq. meter area, group has ultra-modern infrastructure to manufacture complete range of weaving preparatory machinery.

Prashant Group is going to display their top of the line automatic Robotic sectional warping machine in this ITMA Barcelona. This is one of the world's fastest robotic machines. Unique features of this machines are • Innovative concept in sectional warping machine • Lease insertion by 3 Axis robot • Auto section advancing w ithout cutting the section • Precise and quick yarn separation with optical monitoring • Endless warping • Highest productivity • Super flexJbil ity with small w idth seaion up to 7mm PrashantGamatex provides, world class sectional warping and creel for different applications from finestto heaviest Industrial yarn. With more than 2500 lnstallations, group enjoy no 1 position in India. It also provides single end sizing machine and beam to beam rolling machine.

Prashant Westpoint provides Sizing Machine, Direct Warper, V Cree, H Creel , Indigo r ope dyeing, Indigo sheet

dye ing, Denim Preparation Equipment. beam to cone winder, Poly-Beamer and Unrolling creel for PP and HOPE Tapes, direct w arper for filament and cone to cone sizing machine.

Prashant West Point machinery has supplied innovative Ind igo sheet dyeing machine which is much more envi ronment friendly than the conventional machines avail able in the market. The group is very proud to protect envlronment by givlng sustainable products.

Prashant Ferber logistics automation provides Motorized and Manually Warp Beam Handling System, Computerized vertical Beam Storage system and Fabric Inspection and packaging machine Prashant Texmach provides Complete Range of Narrow Fabrics Machinery and Continuous dyeing plant for Rigid and Elastic Tapes Prashant group is dominating in Indian market. The group has also strong foot hold in export market too. It is exporting to over 50 countries w orldwide.

With more than 200 engineers, group has ultra-modern development center equipped w ith latest software.

Group has latest fabrication shop equipped with Laser cutter, Plasma cutter, CNC bending, Robotic welding, Lathe machine, CNC machining center, Shot blasting and glass blasting plant and other multi axis machines.

Prashant Group is exhibiting in ITMA since last 20 years.

It is platform to showcase their latest products & innovations.

www.textilevaluechain.com

June 2019

ITMA 2019 INNOVATIONS

ITMA 2019 SUSTAINABLE INNOVATION AWARD FINALISTS UNVEILED CEMATEX, the European Committee of Textile Machinery Manufacturers, has unveiled the finalists of the second ITMA Sustainable Innovation Award.

The award comprises two categories: ITMA Industry Excellence Award which celebrates the collaboration of ITMA exhibitors and their customers, and the ITMA Research & Innovation (R&I) Excellence Award for Master's students of R&I Pavilion exhibiting institutions.

Mr Fritz P. Mayer, President of CEMATEX, and one of the judges of the Industry Excellence Award said: "CEMATEX launched the ITMA Sustainable Innovation Award in 2015 as part of its ongoing efforts to recognise outstanding industry members and post-graduate students for their contributions to the sustainable development ofthe global textile and garment industry."

He added, "As the world continues to face sustainability challenges, it is heartening to see the successful collaboration between technology providers and industry users, which benefits consumers and has a positive impact on the environment and business bottom line. We would like to congratulate all the finalists for their outstanding efforts."

Industry Excellence Award The award recognises textile and garment manufacturers who have leveraged technological innovations to advance business sustainability that benefit people, planet and profit. The panel of judges selected the following three finalists who have worked closely with ITMA 2019 exhibitors to introduce innovative solutions to their production process or products:

Winner of the first ITMA Sustainable Innovation Award in 2015, Levi Strauss & Co continues to break new ground with the FLX Customisation Studio. The studio revolutionalises in-store customisation by allowing customers to pick their denim finish and create a unique pair of jeans in less than two hours. It is a mobile installation where technologies needed for a sustainable garment finishing are found within two 40-feet containers that can be taken anywhere. Leveraging jeanologia's water recycling system, H2Zero, the studio operates on 100% recycled water.

• VF Corporation Innovation: AII-in-One System Nominated by ITMA exhibitor: Tonello S.R.L. One of the world's largest apparel, footwear and accessories companies, VF Corporation leverages Tonello's garment finishing system for its Wrangler® and Lee® denim brands. The All-in-One System combines four technologies that drastically reduces the water needed in the finishing stages of jean manufacturing to 13.5 Ilkg, compared with the traditional process requiring almost 100 II kg. Besides saving energy, it also cuts down chemical consumption, processing times and total production costs.

R&I Excellence Award - Master's The Award recognises outstanding achievements in textile and garment related post-graduate research. The finalists are:

• Mathias Zidda, Institut FurTextiltechnik, RWTH Aachen University Thesis: Development of a gear driven 3D rotational braiding machine and its control concept

• Candiani SpA

• Pamela Massaccesi, Universidad De Buenos Aires

Innovation: Candiani Re-Gen: Creating Circular Denim

Thesis: TUnl - Reusable Food Wrapping

Nominated by ITMA exhibitor: Lenzing AG

• Sarika Sunil Borikar, D.K.T.E. Society's Textile & Engineering Institute

One of Europe's largest denim producer, Candiani SpA created a denim fabric using regenerated and recycled raw materials to commemorate its 80th anniversary. 50% of the Re-Gen fabric comprises Tencel x Refibra Lyocell made from pulp from cotton scraps and wood pulp using Lenzing's closed-loop process; the other 50% consists of post-industrial recycled Candiani fibres. Candiani's fabrics are also dyed using green technologies, resulting in substantial reduction in the use of water and chemicals in the fabric production and jean washing process.

• Levi Strauss & Co Innovation: FLX Customisation Studio Nominated by ITMA exhibitor: jeanologia S.L

june 2019

www.textilevaluechain.com

Thesis: Sanitary Napkin: A Greener Approach One of the judges of the R&I award, Mr Prof Vladan Koncar, Distinguished Professor at ENSAIT (Ecole Nationale Superieure des Arts et Industries Textiles), commented: "Many of the submissions by the students have innovative concepts with the potential to be commercially viable when further developed and ready for the market. A number of them are also excellent sustainable solutions that answers the environmental and social concerns of today."

The winners of the ITMA Sustainable Innovation Award will be announced at a prize presentation ceremony at ITMA 2019 on 20 june, immediately following the press conference.

TEXTILE

VALUE CHAIN

:> BRAND FOCUS ORANGE WEAVING MADE REVOLUTIONARY IMPACT IN TEXTILE INDUSTRY Orange weaving Engmeering PVT LTD has made a revolutionary impact in textile/fabric industry by providing most powerful and enginee red machineries and [Ook the mar ket by storm.

By mainraining product quality with instam CU5mmer support and services, Orange has became one of the largest textile machinery manufacturers in India. With Span Of 300 Members, 15Plus service centres and 3-+ gigantiC facrories Company has crossed borders to fulfil the needs of textile machineries globally.

We make sure every machine and equipment purchased from Orange (omes with full installation service, which we provide through out India, Our Installation department recruits one of the finest and well-trained engineers who are dedicated towards their wor k.

Every machines and models orange has launched in mar· ket are designed in-house.

We have a team of machinery designers and engineers who prepare models as per weavers ope rational requirements, which are installed, tested, operated and maintained accordingly.

Few years back India was only manufacturing rapier rna· chines upto 150 em of width. But countries like china already started to export machines with width of 300 cm. People In India were Importing these machineries to increase production but end up gecting stuck due to services. It was hard to get engineers who can repair of modify this imported weaving machines. Orange successfully developed and launched machi nes with the width of 300 cm. Fabric. manufacturing units in India had only witnessed shunle looms that can go Up-to 120 RPM. All machineries that can go above this speed were all imported from out countries. Orange weaving Engineering took initiative of "Make in India" and developed High tech shuttle looms with elecnonic penal that can go up-tO 180 RPM . With a great success of every product orange has

LE

ever launched, we were able ro add one more module in Product Showcase - Dobby. And proudly we were the first to imroduced and launched "Dobby"in India. Orange acquires 30,000 square feet of land to start 2nd manufac· tu ring unit. By the end o f t he year t his unit developed and introduced "Electronic Jacquard~ which took Indianf<3bric Industry by storm as It was cheapest and most advanced Jacquard ever built in Country. By this time, orange became a home of 300 members managing 2 production units. It was too hard to find technician or engineers when needed for weavers. Orange launched 15 service centers th rough out ind ustrial areas of India to provide services on time . These service centers are equipped With spare parts, engineers and technicia ns. Orange also introd uced a flDemonstration Unit" that customers can visit and examine all modules live in action.

To expand the business, orange started to shape its 3rd unit by acquiring 82,000 squa re feet of space and introduced Hojiwala Unit Sachin, surat Gujarat. With 3 manufacturing units sharing total working space of 1,37,000 square feet. 500 members and lSplus Service centers, Orange weaving Engineering Pvt. Ltd. became India's largest company to manufacture fabric/textile weaving machineries.

Any discussion of our company would be incomplete without talking about the most important element-our people. We take care to train and develop managers and staff to the highest caliber. Success in implementing our borrom-to-top training programs has proven invaluable in achieving service excellence and ultimate customer satisfaction, Our engineers are attend service call on committed time frame. We have a passion for latest trend of textile industry and are committed to deliver innovative & latest technology to rhe market in the beginning. To make every customer's visit <3 pleasa nt one, we pay attention to every little detail from rhe quality of spare parts, we always keep acknowledging our customer about latest trends & technology for their better growth.

www.textilevaluechain .com I June 201 9

www.orangeenglneenng.ln

UNIQUE WITH DELIGHT WAY

MANUFACTURER OF LATEST TEXTILE WEAVING MACHINERIES AN ISO 9001 : 2015 CERilAED

»> »> »>

CRANK RAPIER CAM RAPIER AIR / WATER JET LOOMS

>>> VELVET LOOMS >>> ELECTRONIC JACQUARD >>> DOBBY Electronic Jacquard

Orange Weaving Engineering Pvt. LId. Road. No. 59, Shade No. 5912, Sachin GIDC, Sural, Gujaral, INDIA @

02612398939

® +91 8141099299 E·mail: sales@orangeengineering.in

Indio's Comprehensive Exhibition on

Garment 6 Textile Machinery, Fabrics, Accessories 6 Allied Industries

'i·WtiiHMMI DIGIT~

Fabrics Trlms&sh w

'

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GARMENTING & APPAREL

MACHINERY

~ i " INNERWEAR . . . . MANUFAC ZONE

"I!I EMBROIDERY

IIIZONE

SUPPORTING ASSOCIATIONS

O~anisers-----------------------------------------------------------------------------------------

....•

MEX Exhibitions Pvt. Ltd. 9 LGF, Sant Nagar, East of Kailash New Delhi-l10065, India Tel: + 91-11-46464848 Email: info@mexexhibits.com

messe frankfurt

Priyanka Pawar Group Exhibition Head (Textiles & Consumer Shows) Messe Frankfurt Trade Fairs India Pvt. Ltd. Gala Impecca, 5th Floor, Andheri Kurla Road, Chakala, Andheri (E), Mumbai 400093 Mobile: +91 9920247450 Email: priyanka.pawar@india.messefrankfurt.com

ITMA2019 20-26 JUNE 2019 Visitusat HALL 6 - C204

Meera Industries LImited 2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA +91 261 23 99 114, +91 98795 97 041. sales@meeraind.com.

Meera Industries USA 209, Swath more Ave, High Point, NC, USA 27263 + 1 (336) 906 - 7570, steve@meeraind.com

---------------------------------------------------------------------------------------------

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Experience a Dynamic, Interactive, Knowledge sharing & exclusive 'Next-gen' Textile Engineering event over 6 days.

An ideal platform to connect with Domestic Industry Leaders

Consultants

Technologists

Global Industry Leaders

Explore New Opportunities in the Textile Industry.

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:> NEWS

LlVA PROMOTES SUSTAINABILITY THROUGH LlVAECO PLANTABLE GARMENT TAG of W). With the launch of their ecoenhanced variant Livaeco, Birla Cellu-

lose's plantable tag wishes to create a positive environment footprint by introducing and engaging consumers with eco-friendly practices right from sourcing to the final degradation of the garment. It is as an initiative to be in the forefront of sustainable business practice and also instill awareness amongst consumers about sustainable fashion. The tag is created using seed paper which is made from recycled biodegradable fibers. Post soaking in water for 5-6 hours it gets ready to be sowed in soil and placed under sunlightto ensure it sprouts in 5-6 days.

Taking another step towards sustainability, LlVA, ingredient brand

by Birla Cellulose launches a unique

plantable garment tag (tag attached to each garment across retail stores

Livaeco enhances fluid fashion through the use of 100% sustainable forestry, lowest water consumption and greenhouse gas emissions, fastest bio-degradability and traceability of source. The goal of Livaeco is to engross customers with end-to-end eco-friendly and sustainable practices to safe guard the future offashion.

Mr. Manohar Samuel, Senior Presi-

dent - Marketing, Birla Cellulose said, "It has become challenging for industries to retain millennial attention towards the current state of the environment. Being a part of the ecosystem, we have to work on all tangible and intangible aspects to bring in sustainability and conscious living at every stage. We are launching our newest offering Livaeco exclusively with W, which has created an exquisite collection that embodies our focus on sustainability and high fashion to delight the consumers. At Birla Cellulose, sustainability is a continuous journey towards the wellbeing of all stakeholders and conserving nature."

Despite LlVA being an ingredient brand, Birla Cellulose has always found innovative ways of connecting with the end consumer through activations and initiatives like these.

With green tag, they have provided a great opportunity to the customers to contribute to the environment and be a part of the global cause of sustainable fashion.

INDIA SHOULD TARGET 10% GOP GROWTH RATE: ell PRESIDENT. Strong action to spur consumption, investments and net exports will take India's gross domestic product (GOP) growth rates much higher, according to Vikram Kirloskar, president of Confederation of Indian Industry (CII). This is the right time for India to think big and envision a GOP growth rate of 10 per cent to greatly improve development outcomes, he said. Kirloskar, who is chairman and managing director of Kirloskar Systems Ltd and vice chairman of Toyota Kirloskar, was addressing his first press conference recently after assumi ng office.

CII is according high attention to four key issues: energising growth, generating new jobs, deepening India's overseas footprint and energy security. CII is also focussing on strengthening Indian industry's role in policy solutions as well as targeted action initiatives under the theme of Competitiveness of India Inc: India@75- Forging Ahead, he said. With GOP growth moderating in the last quarter, the CII president emphasised four key drivers for reinvigorating the growth rate: boosting consumption, investJune 2019

www.textilevaluechain.com

ments, public expenditure on social and physical infrastructure and net exports. Consumption will be greatly encouraged by reducing the personal income tax burden, adding more disposable income for consumers, he observed. The CII president requested the government to maintain high public outlay on infrastructure like electricity, roads and highways, telecommunication and other transport as the next growth driver. CII estimates that $1 trillion is required for infrastructure in the next five years.

He suggested a triple-pronged approach for job creation, relating to employment intensive sectors, skilling and labour reforms for enterprise creation. India should target merchandise exports of $400 billion for 2019-20 from $331 billion now, he said. Suggesting fast-tracking of free trade agreement (FTA) negotiations with the European Union, he said the new trade policy should support foreign direct investment (FOI) for better integration into global value chains, according to a CII press release.

TEXTILE VALUE CHAIN

::> ASSOCIATION UPDATE SLCP OPERATIONS LAUNCHED IN GURUGRAM, HARYANA which ensure holi stic growth of all the stake

etary tool s w ith a standard-neutral Converged Assessment Framework.

The mission of the SLCP is to im prove wo rking cond iti ons by all ow ing resources that were previously designated for compliance audits to be red irected towards the im provement of social and labor conditions.

holders" said Shri HKL Magu, Hon'ble Cha irman, AEPC while wel coming the SLCP pro gra mm e in Indi a.

Ms. Sharon Hesp, Sr. Manager, SLCP, Dr. SS unanda, SG CIT I, Ms. Reema Agrawal, Sr. Program Manager, GAP Inc an d Mr. Ba laso Malagave, Sr. Manager, Intertek were

The SLCP is not a code of conduct or comp li ance program. The Converged Assessment Framework provides a data set w ith no value judgment or scor ing. It is however compatible with existing audit systems and codes of co nduct. Th is means that the same data set can be used by a wide-range of stakeholders & interpreted accord ing to their interests and criteri a. Th is eliminates the need for repetitive audits to be carried out on the sa me f ac ility .

also present.

I

(AEIPC)" in associat ion w ith the Socia l

and Labour Co nvergence Progra m (SLCP), organised a workshop to announce the launch of SLCP operations in Gurugram, Haryana on 7th June, 2019.

"A productive and competitive busi ness leads to healthy and happy wo rkers. I w ish this programme all the succe ss and hope initiatives li ke this will encourage sustainable and innovative management system s

"Brands, retailers, buyers and industry stakeholders across the glo be have signed up for the programme as it IS expected to eliminate multiple social aud its",

The 190+ SLCP signatories are now preparing for wide-scale adoption across appare l and footwear supply chains. Towards the India launch, SLCP held one-day seminars in Banga lo re. Tiru pur. Mumba i & NCR to in troduce facilities and their business partners to the SLCP process.

The Social & Labor Convergence Program (SLCP) is an initi ative led by the world's lead ing manufacturers, brands, retailers, industry groups, (inter) gover nm ental orga ni zations, service provid ers and civil society organizations, to eliminate audit f atigue by rep lac ing current propri-

COUNTRY WISE APPAREL EXPORTS UPDATE In US$ Million

FY 2018 (Apr- Feb)

Change

% Growth

USA

3,478

3.722

244

791>

UK

1,548

1,432

-116

-7%

Germany

1,061

1,0 29

-32

-3

Spa in

763

690

-73

-10%

France

689

668

-2~

-391>

N ethe rla nds

406

425

19

5%

352

383

3~

9%

383

354

-29

-8%

208

213

5

291>

3,681

3,741

60

2%

12,569

12,657

2,659

1,780

-879

15,228

14,437

-791

Saud i Arabia

Others

Total (without

UAE) UAE Total 7

FY 2019 (Apr-Feb)

Data Source: DGCJ&S

1%

-33 -5%

:> ASSOCIATION UPDATE Country wise Apparel Import UPDATE FY 2018 (Apr-Feb)

In US$ Million

FY 2019 (Apr-Feb)

% Growth

Change

170

333

163

96%

Chin a

272

288

16

6%

5 ain

71

90

19

27%

Sri Lanka

35

77

42

120%

17

46

29

171%

Vietnam

21

28

7

33%

Italy

18

19

1

6%

Cambodia

14

19

5

36%

iTur key

12

17

5

42%

6

12

6

100%

UK

1,019

Total

47%

Financial Health of Select Brands, Retailers and Manufacturers Revenue from Operations (Rs. Crores)

Operating Profit Margin -

-

Company

I

FY 1018

Ql FY 1019

Ql FY 1019

Q4 FY 1019

4,219

1,168

1,111

1,616

3,591

817

865

1,066

591

1,111

Q4 FY 1019

6.1%

1,171

7.1%

6.9%

6.9%

8.3%

7.11%

999

791

3.9%

5.5%

6.1%

9.7%

7.8%

616

656

669

10.3%

11.7%

10.11%

11.1%

4.8%

361

161

466

11.1%

11.1%

-1.1%

15.9%

559

188

156

141

9.7%

11.11%

-18.1%

13.11%

1,551

815

691

738

11.4%

13.6%

11.7%

11.1%

1,015

185

194

166

-1.1%

1.8%

1.9%

4.1%

711

175

116

188

1.8%

0.9%

1.3%

11.4%

~

618

176

178

111

14.6%

13.9%

14.3%

10.1%

~

557

113

168

136

13.5%

19.9%

18.8%

10.7%

Kamadgiri Fashion Umited

111

67

83

81

4.5%

1.4%

3.9%

3.4%

Fashion

104

47

58

40

3.11%

0.6%

4.5%

7_1%

184

43

38

44

41.6%

169

46

48

18

1.5%

10 Data Source: Bombay Stock Exchange

1,181

Ql FY 1019

5.6%

Export

1,007

Ql FY 1019

4.1%

I

1,914

Q1 FY 1019

4.6%

Birla fashion &Ufestyle

I

7,181

FY 1018

-14.6% -11.1% -30.6% 0.6%

6.7%

1.8%

Note: On~ mojor listed exclusive fashion &lifestyle retoilers and opporelmonu!octurers are considered Finaneials for most of the companies ore not available for Q4 currently

-8

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u C

EVENT UPDATE

MAD ITSSIA'S TEX NEXT 2019 (TEXTILE TECHNOLOGY EXPO) -MADURAI Madurai District Tiny and Small Scale Industries Association (MAD ITSSIA) has played a proactive role in developing small scale industries in Southern Districts of Tamil Nadu. We are to state that we have successfully organized many exhibitions in various sectors to enhance the industrial development in this region. This TEXNEXT is the first ever Textile Expo that has been organized by MAD ITSSIA on 18 to 21 july 2019 at MAD ITSSIA Hall, Madurai and Supported by Ministry of Textiles, Govt. of India, Ministry of MSME, National Small Industries Corporation, Directorate of Handlooms & Textiles, Govt. of Tamil Nadu, Directorate of Industries and Commerce, Tamil Nadu Small Industries Development Corporation, Tamil Nadu Entrepreneurship and Innovation Institute, Tamil Nadu Textile Corporation and Power loom Development & Export Promotion Council, in the down south for the welfare ofthe textile sector. 'Think it Big - Make it Big".

we did in other sectors. We intend to organize the exhibition from 18th july to 21st july 2019 at MADITSSIA Hall. The location is very ideal and in the campus of MADITSSIA premises.

It has gotall facilities and has easy access from all districts without hindering regular traffic flow of the city.

About the need ofthe Expo:

EXHIBITORS PROFILE:

Madurai is considered as one of the

• Machinery for Spinning Preparation, Man-Made Fiber Production, Spinning, Winding, Texturing, Twisting, Auxiliary Machinery and Acces-

Ancient and textile heritage city with the nearest sea port and international air connectivity, which creates Madurai

as a marketing hub for down south of Tamil Nadu. It is believed that Madurai and its surrounding areas have been

witnessing a steady growth in powerloom weaving, readymade garment industry and value addition products in textile during the past years. The handloom units have classified their product range and slowly entered into the export market. Various industrial organizations, requested the Government to

• Garment Making Machinery, Other Textile Processing Machinery, Auxiliary Machinery and Accessories • Machinery and Accessories for the Making-up Industry 'Testing and Measuring Equipment

BUSINESS OPPORTUNITIES:

• Textile Engineering Tools

Tex Next 2019 Business opportunities to the exhibitors and visitors:

• Mill Stores for Spares & Consumables

• Showcasing products and capabili-

• Yarn, and Fabrics

ties for business enhancement

• Launching new products • Creating brand awareness • Enhancing corporate image • New applications and solutions • Sourcing latest in products and technologies • Business meetings and networking opportunities • New Investments • Exposure to infrastructure availability

sories

• Machinery for Web Formation, Bonding and Finishing of Nonwovens and Felting • Machinery related to Technical Textiles and Accessories • Weaving Preparatory Machinery, Weaving Machinery, Tufting Machinery, Auxiliary Machinery and Acces-

• Equipment for Recycling, Waste Reduction and Pollution Prevention and Accessories

• Dyestuffs and Chemical Products for the Textile Industry • Technical Information Services and Educational and Research Institutes VISITORS PROFILE:

• Business Leaders and Entrepreneurs

• Overseas and Domestic Visitors • Decision Makers from Government • Product Development Executives 'CEOs/SeniorExecutivesfrom Industry Ope rati 0 nslTec h n ica lIP u rc ha se Managers • Investors and Venture Capitalists • Distributors and Dealers • Retailers Industry Associations • NGOs • Consultants

Stall Booking and further details contact: The Chairman

sories

TEX- NEXT 2019 MADITSSIA

much more.

• Knitting and Hosiery Machinery, Weaving Machinery, Tufting Embroidery and Braiding Machinery and Ac-

The main aim of this fair is to expose

cessories

the manufacturing setup availability

• Washing, Bleaching, Dyeing, Printing, Drying, Finishing and Make-up Machinery, Auxiliary Machinery and

allocate separate centres on the pattern of PSC (for power looms), WSC (for hand looms), ATDC (for apparels) and

to indigenous and international market. Also to create awareness in latest

technology and machineries available, in the Southern part of this country as

TEXTILE

VALUE CHAIN

Accessories

and Machine

1A-4A, Dr. Ambedkar Road, Madurai - 625 020.Tamil Nadu Ph: Mobile : 94433 15557,98940 52396,0452 4368912, 2523966, E-mail: texnext2019@gmail.com. maditssiaevents@gmail.com Website: http.:llwww.texnext.in www.textilevaluechain.com

june 2019

ITMA 2019 INNOVATIONS

THE NEW GOLLER KNIT MERC FOR PERFECT DYEING RESULTS At ITMA 2019 in Barcelona from June 20-26th, Goller, a member ofthe CHTC FONG'S International Group, will introduce the new Knit Merc for achieving the highest quality mercerization of knitted fabrics at the lowest tension and with under 3% variation in dimensional stability with high grade fabrics, for perfect dyeing results every time.

Mercerization is an essential textile finishing step for all cotton and cellulosic fibre-based fabrics in order to improve dye uptake and tear strength while reducing fabric shrinkage and imparting a silk-like lustre to the materials.

The Knit Merc is the result of intensive R&D developments at Goller and follows the successful introduction to the market of the company's Sintensa Cyclone drum washing compartments for achieving the highest washing efficiencyatthe lowest tension.

Goller was founded by Fritz Goller in Schwarzenbach, Germany in 1899 and since 1948, has been designed and manufactured wet finishing ranges to the global market In 2006, Goller became a member of CHTC FONG'S International and has continued to increase its market share while benefiting from international manufacturing and sales support.

Now based at Schwabisch Hall in Germany, as part of FONG's Europe, Goller offers a wide number of wet finishing ranges for woven and knitted fabrics, from the desizing and spun oil washing stage to final washing. These are all designed to enable users to achieve the minimum level of resource consumption while optimising reproducibility and productivity and are tailor-made to meet the specific requirements of each customer.

The Knit Merc being exhibited at ITMA 2019 can accommodate 8.4 metres offabric in its impregnation compartment and a further four metres in its first chain section to achieve a production speed of 25m/min at 30 seconds dipping time.

It is designed for dry-on-wet mercerizing. either cold or hot, and is equipped with an inlet combination of scroll and slat rollers for fabric guidance, a Tandematic uncurler in front of a rubberized de-airing roller and a grooved 320mm bottom roller with 320mm and 600mm perforated upper drums.

It benefits from automatic tension regulation and the low liquor content is ensured by the integrated lye tank and automatic circulation and filtration units.

An 8-ton high efficiency squeezer is stationed at the exit before the chain section and a 5-ton squeezer at the exit ofthe chain field .

Further fabric control and stability is provided by a cast iron pin chain with automatic optical and mechanical sensors, the Tandematic uncurler, an overfeed device and a driven belt arrangement for fabric support.

Perfect combination The Knit Merc combines easily with the high efficiency Goller Sintensa Cyclone drum washing compartment with its Cyclone Rotor specially designed to create an adjustable under-pressure, for optimised fabric transport, the highest washing efficiency and minimised elongation.

June 2019

www.textilevaluechain.com

TEXTILE

VALUE CHAIN

:> ITMA 2019

INNOVATIONS

THE TEXTILE AND APPAREL INDUSTRY INVESTS IN EQUIPMENT AND ADVANCED MANUFACTURING TECHNOLOGIES TO CONTINUE ITS GROWTH More t ha n 3IJ Quebec companies ilre in Barc.Elona far ITMA 2019, th e m ost impur1ant international f air f or man ufact uring l echnoiogi es f'Jc.re than 30 wmpanll'.s and Ofganiz<ltioos from Qu~beL's teKtile Cl nd apparel sectors hiWejolned force"> to partid-

patE In a special mlssloo to ITMA 2019, tl'1e m05t Important internatiooal l'.)(hibitlOfl fprtertmoiogjeal innovatiOfls

know-how an d e~pertise of Quebec comp<lll ies.

CSMO Textile, the Ofganization responsible f or the development of labour skills, is also accompanying the delegation to gather intell igen ce about therechnologies that wi ll enable rt to identify the skills of the future and adjust its tailor-made training curriculum.

ITfIIIA 2019 brings togeth e r under one roof more than

CORM. Beaulieu Canada, DIstribution Club llssus, DuEke.. Terre, Fi lature Lemieux. FilSpec. General Recycled, Logistic Ulicorp, Niedner, Qrate)(, Produits Belt-Tech, Quart: Co" Rayonese Textile, Regite)(, RjAM, Stedfast;, STEPHAN/H, Tapis Venture, Techno Diese L TeXEI Materi <l u~ techniques, TeKtlles Mooter-ey, TM Couture, Tricots Duval et Raymond, Tri(ot~ Mil)(ime, VHements Flip Design" VHements SP and VHem ents Wazana are part of t h e miS!;ion .

1,600

AbDUl Quebec's t e xt ile an d apparellmJust ry

In m<nufactu ring that is taking place in Bilrceion <I. Spain, from Jun e 20 t o 26, 2019. This in itlati've, led by TechnlTex-

til e QuH>e[, the err Group. the Fa5hioo Ouster mmode and the Workforce Sector Committee in Teid lle (CSMO

TeKtile), will enable tile mmpanies to learn about the latest technological oovancf'.o;. ~hjbitors

and 120,000 partlc)pants f rom thl'. tex-

tile a nd apparel i rld u'itry global value chain . "We Intend

to take advant<lge of this unlqu I' opportun ity to SlJpport companies Irl their 4. 0 >hift: says Oimy Charest, Generci Manager ofTechnfTeKtlle Quebec, Tern nleal Te)(tile Materials Cluster. ""'Many company leade ..... are preparing to Invest hea\olly in implementing advarJ ced te chnologies th<k.

In~gra~ digitalizadon to in [l"ease their productivity and m~t the.. growing d emand for newv technical products.

Th I' purchase of high-pl'rlormance equipment wil l il llaov ~ompanies to maintain theirvalue-added manufacturing Cl:tivities here in Quebec, and to (ontlnu e their growtll.

H

Th is in itiatlve - rarried out in partn ership with the ACCORD Initiative of the IVInistry of Et:onomy and Irlnovatlon (MEl) - represe nts a first concerted act jon for th e In d ustry and its members. ¡A team of el(perts frum the crr Group. a technology t ran sfer leader specialized in re seard"l, d~ opment and analyses of technical textiles and adVan ced m~erials,. w ill be on h<fi d to guide companies in the strategic choice of equipment and textile material.s th~ wi ll en able t hem to stand out here and Internationally: says Valerio izqu ierdo, Vice-Presid e nt, Textile Laboriltories and E~pertlse, err Group.

Th I' ind ustry will benefit from an e~cluwe and a1:trilct~ e)( hibition stand strategiccily posit ioned at the heart of Flra de Barcelona. Gran Vi a{CTT Group oooth #UL¡D10flj , Thi s space offers an e ~ceptional platfonn for holding m~tings and collaborations as well as for highlighting t h I'

TechniTeJrtile

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The Quebec. teKtjle Industry is composed of 410 companies speclaliling in the m anufa ct ure of te Ktile, textlleb ased apparel and knitwear products. The in dustry, w hich produces more th an 50% of Canada's textile, stands out b ecause of the wide r<lnge of rts ccpabilities. it has been DIll' of the key sectors of Quebec's economy for more thon 150 years and continues to excel through the remarkable advances It h as achieved In the development of value-added technical materia ls. The text ile Industry employs more than 11,000 people, Mootrea l is one of the three North American iea d~s In appare l manu facturing, alon.g with L0'5 Ange les and New York:. The fashion Industry In Quebe:( generates sales of $8 bil lion In manufactured goods and in wholesaler--distributor sales. With more than 1,850 playef5, Including manufacturers, reta ilers, whol~alers, distribu tors and designers, it is a strategic pillar of Quebec's ewnomy, gener~ing more than 83,000 jobs.

About ACCORO The ACCORD project is a govemmentpriority for developIng the economy of Quebec'~ regions . Th I' MEl is responsible for it5 implementation. ACCORD Is designed to enable the reg ions of Qui"bec. to .stand out as world-recogniled c.entres of industrial wmpetendes. This approach Is based on ~glonal strengths aswell as on the mobUization and dyn a mism of busines5people in 1111' regioos,

mTlode

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June 1:019

INVESTMENT STATE UPDATE

PUNJAB: A PROMINENT TEXTILE AND APPAREL HUB Punjab is a land of opportunities and enterprise. We are proud of the physical and social infrastructure as also our productive human capital. Political stability, urbanization, ease of connectivity, liberal policies, clean and healthy environment, and high quality of life have attracted investments in Punjab from Europe, USA, Japan and other parts of the world.

The Government established Invest Punjab (Punjab Bureau of Investment Promotion) in the year 2013 as a single point of contact for the facilitation of investors who are looking to set up a business in the state. It is also a one-stop office for providing state-level regulatory clearances and approvals for fiscal incentives [http://investpunjab.gov.in/]. To increase transparency in the government processes, the Government has also implemented numerous Ease of Doing Business reforms, such as the new Invest Punjab - Business First Portal, exemption of Green industries from compliance inspection, a Central Inspection System etc.

Textiles (including Apparel & Made-up, and Technical Textiles) is one of the thrust sectors identified under the Industrial & Business Development Policy 2017 and accounts for 19% of the total industrial production of Punjab, thereby contributing to about 38% of the state's total exports. Punjab is the largest producer of Blended Yarn in India, leads the Sports Goods Manufacturing and ex-

ports in the country, and is ranked 4th in terms of spinning capacity. Ludhiana, one of the three textile clusters in the state, is the biggest textiles manufacturing cluster in North India. Punjab is also home to prominent industry veterans like Trident, Vardhman, Nahar, etc. Industries in Punjab, manufacture for various international brands (across the value chain) including Zara, H&M, Reebok, GAP, Old Navy, Decathlon, etc.

As Textiles is a 'thrust sector' under the Industrial and Business Development Policy 2017, attractive fiscal and non-fiscal benefits are available to the businesses set up in the domain. Additional fiscal incentives are also available for 'Anchor Units' [set-up with a minimum FCI of 50 crores or generating minimum direct employment of 500] in the Apparel & Made-up sectors. Few of the key incentives include: • •

Power @ Rs 5 per unit 100% reimbursement of Net GST on inter and intrastate sales (first Indian state to offer the same) for 15 years up to 200% of FCI (Anchor unit)

•

100% exemption of electricity duty (15 years for Anchor unit; 10 years for thrust sector), stamp duty, CLUI EDC, and property tax (10 years)

We welcome you to explore the opportunities of doing business in Punjab.

Textile Sector Growth in Iindia

-:i:tI:t-, -q:q:., Largest producer of cotton & jute in the world

2nd largest producer of polyester, silk & fibre in the world

Expected to reach USD 223 bn by 2021. from USD 137 bn in 201.6

India contributes 9% of world's technical textiles

Sector is estimated to have CAG R of 10% between FY 2016 & FY 202 1 Exports n the Textiles & garments n dustry are expected to reach USD 300 bn by 2024 4

•

6

Major

WIly Punjab

• •

Presence of compJete Textile Value Chain Textile sector has been identified as a 'thrust sector' under Industrial & Business Development Policy 201.7

• • •

Largest producer of Blended Yarn 4th in India in spinning capacity (5.9% of totali) No. 1 in India in Sports Goods manufacturing (75% share) & exports No.1 in Hos ery Manufacturing, 65% of India's

Punjab: A Leading Textile Hub

•

e

"Ie Clusters

I

u n Jab Home furnishing & Made- ups

Technical Textiles

Amr ltsar

•

Jalandhar

•

Ludhiana

Spinning. Knitting (Synthetic), Woolen Garments

manufacturing •

•

No.1 in woolen knitwear producti on in India. accounts for 95% of the share

a ....n:h& Eduea1tlonallnstltut••

Northern India Institute of Fashion Technology, Mohali

June 2019

Ludhlana Is the blUest textile manufacturing cluster In North India

Punjab Institute of Textile Technology, Am ritsar

www.textilevaluechain.com

Govt. Institute of Textile Chemistry & Knitting Technology, Ludhiana

Pinnacle Institute of Fashion Technology, Ludhiana

TEXTILE

VALUE CHAIN

.>

SHOW CALENDAR

JUNE 2019

12-14

10-12

GARTEX Texprocess India New Delhil India

ITMA 2019 Barcelona, Spain www.itma.com

27-29

TEXFAIR 2019 Coimbatorel India texfair@simamills.org

ATF South Afrika www.atfexpo .com/

20-26

9-12

www.gartexindia.com

22-25

Fashion Conect Banglore., India www.fashionconnect.co.in/

www.camboexpo.com

29-31

jULY2019

3-6

4-6

Garment Manufacturer Sourcing Expo Bangkokl Thailand www.gftexpo.com/gms/

15-17

YARNEX2019 New Delhil India http://delhi.yarnex.in/

15-17

F&ASHOW New Delhil India http://www.fnashow.in/

15-18

NGF Mumbail India www.cmai.in

17-18

TECHNOTEX 2019 Mumbail India www.technotexindia.in

SEPTEMBER 2019 12-14

YARNEX Tirupurl India http://yarnex.in

17-19

PREMIERE VISION Paris / France

The 19th China International Fashion Guangdong/China. www.cantonfair.neti

CTG Phnom Penhl Cambodia

www.premierevision.com

20-22

Textile Asia www.textileasia.com.pk

25-27

Vibrant Terry Towel Global Expo Solapur Iindia www.vibranuerrytowel.com

OCTOBER 2019 22-24

DENIMSANDjEANS INDIA SHOW Karnataka I India

FILTECH Cologne/Germany www.filtech.de

www.denimsandjeans.com/

18-20

GENTEX LANKA 2019 Colombol Sri Lanka

NOVEMBER 2019 1-4

www.gentexfair.com

18-21

26-27

21-23

Textile Technology Expo Tamil nadul India http://www.texnext.in/ GLOBAL TEXTILE FORUM Dhakal Bangladesh Textile Association of India Pure London London, United Kingdom.

www.myanmar-expo.com

12-14

Texworld USA 2019 New Yorkl USA

13-15

2-4

3-5

GTE 19 Gandhinagar I India www.garmenttechnologyexpo.com Yarn Expo 2019 Surat/lndia www.yarnexpo.sgcci.in

TEXTILE

VALUE CHAIN

INTEX SOUTH ASIA Colombo I Srilanka www.intexfair.com/

16-18

TexHub Istanbul I Turkey www.texhubistanbul.com/tr/

20-22

TechtexillNDIA Mumbai I India techtexti 1- ind ia.i n. messefr an kfu rt.com

20-23

VTG 2019 Ho Chi Minh city/Vietnam

www.texworld-usa.us.messefrankfurt.comll

AUGUST 2019

International Sourcing Expo Melbourne I Australia www.internationalsourcingexpo.com

www.purelondon.com

22-24

MTG Yangonl Myanmar

www.vtgvietnam.com

25-28

SHANGHAITEX 2019 Shanghai I China www.shanghaitex.cn

www.textilevaluechain.com

june 2019

INTERVIEW EASE OF DOING BUSINESS IN PROSPECTIVE INDIA

employment in the textile industry which is the second largest contributor to the country's GOP ..

Globally, the most innovative technologies are out of Europe and parts of the us. Thus, keeping in mind, the application of textiles in technical sectors, Raina Industries had decided to focus on end use applications. Raina industries has started with the construction sector or the infrastructure sector as a high growth potential was observed here, but the vision of Dr. Raina is to also extend the application to other industries like medical textiles, transportation, defense and more Speaking on the infrastructure sector, Dr. Raina said, "Entire infrastructure sector is slowly adopting technical textiles. Among all the materials existing in the world including ferrous and nonferrous materials, textiles contribute to 8 to 10% of materials. I believe India has a potential where one could substitute at least 15% of all currently used materials with textiles. Textile based materials are non-corrosive, sustainable and provide longevity to products made out of them." He also feels that due to these properties these textile materials are are more sustainable and can be used in Construction, Medical, Geo textiles, Defense sectors and many more.

Challenges and hardships you faced during the journey Raina Industries Pvt. Ltd. was started in 2014, underthe 'Make-in-India' Initiative of the Prime Minister Narendra Modi. The Make-in-India team supported us to start the

company, get registered as a start-up under the Department of Industry Promotion and Policy (DIPP). Raina Industries is very specifically an engineering and a manufacturing startup where we are looking att'No aspects- 1.

Focus on Value Addition - How to bring in value addition into products and application fields ranging from medical, defense, transportation to infrastructure and 2. Focus on Sustainability - How do we bring in application of textiles in all these fields to boost textiles, increase jobs in this sector and atthe same time to have the products in these fields which are more sustainable.

The company is headed by Dr. mohit Raina who is a textile engineer himself. According to him, he believes that textiles have got an abundant potential currently in the technical sectors and technologies can be indigenously developed to enhance export and at the same time reduce the import deficit the country is currently facing.

Dr. Raina strongly believes that endeavors have to be undertaken to manufacture in India to facilitate more

June 2019

www.textilevaluechain.com

Speaking on the hardships, he said, "When we were determined on selling a textile based product to sectors like infrastructure, roadways, waterNays, industrial applications, transportation, the prospective buyers sitting on the other side of the table mayor may not understand your product. Reason being, for everyone textile is always an apparel. Also, the mindset is such that a textile industry and companies in the textile sector, always visualizes people working in shifts and blue collar jobs. However, they are unaware that the scenario is technical textiles is very different.", he says. According to him, we need to have engineered solutions and solutions which have been designed for specific applications. For example the procurement department in the automotive sector will not ideally wish to buy a fabric in a rolled goods form. The car manufacturer who does not understand textile rolled goods, want their automotive components to be made.

So if non-woven fabric manufacturers try to sell fabric for the roofs tops of a car, the OEM from the automotive industry like to have the entire car roof top, he won't wish to have only fabrics for the roofs tops. So in order to convince the automotive industry about these new textile

TEXTILE

VALUE CHAIN

l> INTERVI EW based products, we have to invest lot of time into educat¡ ing these people in the industries which are applying the textiles. i.e. automobile, infrastructure industries etc. We have to prepare a lot of prototypes, get tests results of the prototypes showing their validity in countries like In-

dia, finding out what exactly can be done for the market, execute pilot projects ¡ these are the initial steps to be taken to break through the traditional mindseL We have to spend money upfront to prepare prototypes. Once the customer art'" convinced with the prototype models, they

understand the product much better and allot a project.

Raina Industries understands textiles, they know how fabrics are made and how fibers are made and how these can be utilized. Raina Industries focus on integrating this knowledge into the final product so that the end user - a builderl developer or a transportation company finds the same design, shape, size but with a much more sustain¡ able solution.

The production capacity of Raina Industries is currently distributed over three verticals- Fas;ades, street furniture and modular tomorrow or modular toilets. Speaking on "",wthand said, 'We

may not exist in Germany. Students come with their final year of masters who are already equipped with the engineering perspective, are deputed to handle certain mundane tasks and find smart sustainable and f"ngineered solutions on our construction site which are always challenging for us. Thus, we use a lot of expertise to innovate. Inspired by the German Engineers, our engineers also start innovating and developing solutions for Indian chalJenges. " The company aims at touching the SOD crore turnover in next 10 to 15 years.

The company also spends quality time in innovations with thf" regular installations, which is a practice they indulge in every day. Dr. Raina feels that in terms of research and development. international entities are ahf"ad of their Indian counterparts. He also express that Indian corporate companies spend merely 2% on research.

Innovation In Conventional Textiles and ease of doing business in India According to him, the cconven tional textiles innovate on a day to day basis. What matters to the conventional te)({iles is the amount of impact the aforesaid innovation can bring. However, as far as in technical textiles, even a smaller innovation can bring bigger results and change the life of people.

Speaking on the ease of doing business in India, he said, " Ease of doing business is based on one's perspective, we work with lor with builders without much hassle in payment and documentation. Processes should be followed properly to get advantages and remove corruption."

Technical Textile : India VIS International

for the last 3 Years and we are growing around 300% year-on-year. We started with a small project. In the early days we had clients telling us to do around gOO sqft.

- 100D sqft of Fa<;ade Cladding using textile based solutions. Today we have our smallest project which is around 16 thousand sq.ft. of area. The growth from One Thousand [Q 16 Thousand happening in the last 3 years." On the expansion plans, he said, "We are currently only in Mumbai . However, we have started getting inquiries from Delhi and Southern parts of India as well. I believe that the whole market viz. PAN India and PAN Asia, is a 500 crore industry. We are right at the start." On the product innovation part Dr Raina, who himself is a doctorate in the textile industry, feels that key preference has [Q be given to research and innovation. "We get innovative ideas and st rategies from German counterparts. We depute one or two interns from Germany every year. They come with the mandate to develop something which mayor

LE

VALUE CHAIN

Technical textile market in Ind ia is always compared to the textile market in India, this is one of the biggest challenge. In technical textiles people tend to forget the technical world in the whole context. While referring to technical textile there has to be something technical about it i.e. the engineering aspect - which includes business engineering as well and not only the scientific engineering. Currently business model engineering for technical textiles is sometimes forgotten ..

In India, people enter technical textile field without much knowledge. They starts with trading and followed by manufacturing after having entered the market. But it should be the other way round, in the technical te)({ile segment one has to understa nd the end user a nd get their technical requirements and then design the product. This practice is followed across the world but not everywhere in India.

The companies who are doing great in technical textiles in India are the ones who actually listen to their end users.

A Filtration Company would listen to the filter applicator and ask him, what exactly he wishes to improve wit h the filter. Companies who are successful in technical textile follow the world practice; they listen intently to the appli-

www.textileva luechain .com

I

June 2019

~

INTERVIEW

cation industry requirements and engineer their products accordingly.

Current issues being faced by user industrysegmentl suggestions for improvement Technical textile is an application based industry with high techn icality. We need people from a technical background; e.g. in our company I am a textile engineer, but our staff comprises of mechanical engineers, production engineers, civil engineers etc. when I talk technical textiles with these guys they provide a very different perspective.

In our company we make good and sustainable products.

But the fate of our product, is decided not by the builder nor an architect but our local kadia (ground level workerMason). If the builder says yes and the kadia says no then it's a mess, and then the sustainable material is automatically wasted. End users have to be bought to the forefront and their needs are to be addressed. The Building Sector has a potential of contributing 20% of total market of technical textiles, but we are at around 0.1 % now, huge potentials exist in this sector only if the executors and applicators are trained accordingly.

technical textiles. There is this new breed of textile entrepreneurs including myself, who want to change the textile scenario in this country, without affecting our conventional textile mills. We want to bring in value addition in the textile industry by means of Technical Textiles.

Branding Strategies in Indian and International Market To preserve our brand quality, we make sure that our brand is having environmental compliance and gets certified as an eco-friendly product. In the future, the builders and developers will brand themselves as sustainable and eco-friendly.

Promotion and digital media in this sector Social media and the internet help in educating the industry. We are planning to promote our company in our user based industry media like construction media etc.

Similarly in medical textile, scope of Indian products is very huge. 1 S% or 20% of all materials used in this segment can be replaced with textiles.

Views on entering of new investor in this sector New investors are slowly entering in the field of technical textiles. Fourth generation owners of conventional textiles companies are actually planning and focusing on

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Fa further information visit us at www.oerlikon.comlmanmade-flbers

Welcome to Oerllkon -let's talk about the future in hall H71booth A101.

4 World Premieres in hall H7!

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cerlikon barmag

cerlikon neumag

cerlikon nonwoven

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