TEXTILE
VALUE CHAIN
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NOVEMBER 2018
Volume 6
Issue 11
S
Overview of ITMA ASIA + CITME 2018 Clothing made from Rabbit Hair Fibre Reweaving the fabric of Vidarbha Technical Circular Fabric Grow Green and maintain machines Market Report : Cotton and Yarn Export, Surat
Registered with Registrar of Newspapers under | RNI NO: MAHENG/2012/43707 Postal Registration No. MNE/346/2018-20 published on 5th of every month, TEXTILE VALUE CHAIN posted at Mumbai, Patrika Channel Sorting Office,Pantnagar, Ghatkopar-400075, posting date 18/19 of month | Pages 56
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High-Quality Yarns Produced with High Flexibility Ring Spinning Machine G 37 The ring spinning machine GÂ 37 produces flexibly high-quality ring yarns. Yarn parameters can be easily changed on the operating unit. http://l.ead.me/ bayVeZ
Energy-efficient components save energy. The individual spindle monitoring system ISM basic increases the efficiency of the machine and can safe about 3% personnel cost.
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The Comfort of Competence November 2018
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YEARS
India's Leading Manufacturer & Exporter of
Torrey Twister
GRIPPERS Picanol/Dornier/Vamatex/Sulzer/Somet
TEMPLE RINGS/ROLLERS
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RAPIER TAPES Picanol/Dornier/Vamatex/Sulzer/Somet
TEMPLES
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SKBS SHREE BALAJI SYNFABS
MR.SURESH SARAF
MR. NAYAN SARAF
Contact: Suresh Saraf+91 9322 50 4449 / +91 9322 10 4449 | Nayan Saraf - +91 7498 88 1400 Office Landline - 91-22-6002 0119 / 9699 25 8834 Email : sureshsaraf2000@yahoo.co.in | info@shreebalajisynfabs.com sureshsaraf@shreebalajisynfabs.com | Website : www.shreebalajisynfabs.com
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EDITORIAL TEAM Editor and Publisher Chief Editor Marketing Executive Graphic Designer
: : : :
Ms. Jigna Shah Mr. Bhavesh Thakar Ms. Nishi Patel Mr. Anant A. Jogale
INDUSTRY Mr. Devchand Chheda Mr. Manohar Samuel Mr. Shailendra Pandey Mr. Ajay Sharma Mr. Avinash Mayekar Dr. N.N. Mahapatra Mr. R.D. Udeshi
: : : : : :
City Editor - Vyapar ( Jan mabhumi Group) President, Birla Cellulose, Grasim Industries VP (Head – Sales and Marketing), Indian Rayon GM RSWM (LNJ Bhilwara Group) Consulting Editor Business Head (DYES), Shree Pushkar Chemicals & Fertilisers Ltd. : President- Polyester Chain, Reliance Industries Ltd.
EDUCATION / RESEARCH Mr. B.V. Doctor : Dr. Ela Dedhia : Dr. Mangesh D. Teli : Mr. R.M. Shankar :
HOD knitting, SASMIRA Associate Professor, Nirmala Niketan College Professor, Dean ICT Asst. Director, ATIRA
CONTENT ITMA Asia Overview 2018
All rights reserved Worldwide; Reproduction of any of the content from this issue is prohibited without explicit written permission of the publisher. Every effort has been made to ensure and present factual and accurate information. The views expressed in the articles published in this magazine are that of the respective authors and not necessarily that of the publisher. Textile Value chain is not responsible for any unlikely errors that might occur or any steps taken based in the information provided herewith.
Registered Office Innovative Media and Information Co. 189/5263, Sanmati, Pantnagar, Ghatkopar (East), Mumbai 400075. Maharashtra, INDIA. Tel : +91-22-21026386 | Cell: +91-9769442239 Email: info@textilevaluechain.com | tvcmedia2012@gmail.com Web: www.textilevaluechain.com Owner, Publisher, Printer and Editor Ms. Jigna Shah Printed and Processed by her at, Impression Graphics, Gala no.13, Shivai Industrial Estate, Andheri Kurla Road, Sakinaka, Andheri (East), Mumbai 400072, Maharashtra, India.
NOVEMBER 2018 Association News
11- Oerlikon
38- AEPC
12- ITEMA
38- SWISSMEN
13- Trutzschler
45- VDMA
14- Monforts
47- SRTEPC
15- Textechno
Market Report
16- Santex Rimer
40- Market For Textiles & Clothing (MTC)’ 2017 by Textile Committee
17- Sustainable Fibre : Clothing Made From Rabbit Hair Fibre by Dr. N.N. Mahapatra
43- Cotton and yarn export
19- Weaving Update: Reweaving The Fabric Of Vidarbha’s Textile Industry By Anjan Banerjee
44- Global Textile pricing trend
21 Technical Textile: Development Of High Strength Cost Effective Seamless Technical Circular Fabric By Dr. U.K Gangopadhyay & Sanjay Saini
News
26 - Machinery Update : Grow Green With Smarter & Easy To Main¬tain Textile Machines By N. D. Mhatre
20- Grasim Industries Limited
29- Global Focus: Importance Of Controversial Russian Missile System S-400? And Why Everybody Wants It? By Mr. Arvind Sinha
46- Surat Report 16- Statue Of Unity 42 Lenzing
48 Show Calendar
Advertiser Index
Event Update 31- ITMA Asia + CITME 2018
Back Page
32- Yarn Expo Autumn
Back Inside LIVA
49 Vora Associate + Well Wisher
33- Silver Jubilee Celebration Of (Kushal Textile Institute)
Front Inside RAYSIL
50 GTTES
35- Cotton Textile Export Grows By 26% During April To September 2018
3 RIETER
51 CITI
4 Sanjay Plastic
52 Yarn Expo 2019
5 SGS Innovations
53 DTG
6 SKBS
54 DN Associates
36 - Brand Focus : USTER
Raymond
8 Weaves
7 LRT
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EDITORIAL
Learning Experience in Textile Technology and Yarn Expos in China …
‘‘
When I hear somebody sigh, “ Life is Hard,” I am always tempted to ask, “ Compared to What?”
’’
- Sydney Harris
We understand you had productive Diwali Festive season and prayed almighty god for prosperity. First time visit to ITMA ASIA+ CITME 2018 and Yarn Expo 2018 autumn exhibition is overall learning experience. Both machinery and yarn exhibition co-current events happened first time in Shanghai, China. Yarn Expo, Shanghai organizer had maintained quality by look, feel and quality visitors across the world. Though this time few yarn expo exhibitor are not satisfied, as they compared the show with the last editions which was always had with Inter-textile shanghai, Fabric event; few visitors/buyers are common for both the show. Regular cotton supplier and exporter had felt low demand, as they feeling fierce competition from other countries and Indian competitors. Visitors and Exhibitors expectation from this show is introduce and look for Innovative, Fancy yarn. Many first time exhibitors introduced their new fibers in the exhibition with new countries entry like France. ITMA ASIA + CITME 2018 , exhibition for textile machinery manufacture for Asian Market. Many exhibitors are not having real new technology to display but they have process and customer service ERP system. Industry 4.0 in real sense implemented by Robotic assembly line with Machine operation by mobile application introduction. Machine is monitored, operated, maintained with cloud technology. Machinery manufacturer understood that Digitization is must to survive in global competitive world. Exhibition Visited by countries like Pakistan, Bangladesh, India (mainly from Gujarat, lesser from South India.) Our Group who has Spinning unit’s owners visited few Industries in China which is rich and learning experience. Knowing China’s industry is always had a keen interest to Indian entrepreneur, all keenly observed the industry units for process/system implementation in their own factories. We wish India can be super power and surpass China in very near future with US- China Trade War Advantage. We wish you a Prosperous & Productive Hindu New Year..!!
Ms. Jigna Shah
Editor and Publisher
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November 2018
OVERVIEW OF ITMA+CITME 2018
En route to the digital yarn factory “From Melt to Yarn, Fibers and Nonwovens – Bring it to Life” – is the motto under which the Oerlikon Manmade Fibers Segment will transform itself into a digital machinery and plant manufacturing company showcasing its power as one of the innovation leaders for the production of chemical fibers. En route to the digital yarn factory, technologies such as artificial intelligence, machine learning or innovative HMI (Human Machine Interface) solutions promise the bridging between material and data flow– for customer value. These topics are also the central point of the “Oerlikon Innovation Forum” at which presentations in English and Chinese will be held several times a day for visitors of the exhibition booth. AIM4DTY: Automated detection of error cause The digital future solution AIM4DTY provides help with the identification of possible error causes in texturing machines to help reduce quality risks. The system recognizes and is being “trained” using trend charts and their respective errors. With the automated solution AIM4DTY the information is instantly available to customers, therefore allowing them to immediately optimize the quality during running production. It also ensures that predictive maintenance is now a reality. Wiping robot with intelligent control system used for the cleaning of the spinnerets is automation Intelligent control system which connects machines and processes. The robot accesses the saved wiping intervals in an automated and safety-relevant manner. The advantages over the manual process are for example extended
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cleaning cycles, less silicon use, more production time, less operating costs as well as advantages for human resources and health management. World premiere: Staple FORCE S1100 : The Staple FORCE S1100 is a one-step plant, which spins, draws, crimps, cuts and bales in a single process step, produces small batches (up to 15 tons per day) and can be swiftly reconfigured for various requirements, including polymer, dyeand titer changes. Its process control system for easy operation is absolutely unique. PA6/66 sector : With the acquisition of the PE Polymer Engineering Plant Construction GmbH, based in Thuringia,Germany, Oerlikon Manmade Fibers Segment expanded its now completed polyamide process chainfor fibers and filaments. The now available and tested technologies in the melt preparation process include the entire polyamide 6 polycondensation systems division and its PA6/66 co-polymer. According the CEO the Oerlikon Manmade Fibers Segment already started establishing new ideas and mindsets a few years ago, are working between disciplines, departments, areas and companies. An important step was the acquisition of the newly integrated partner ACAutomation who has substantiated know-how in largescale automation, transport, packaging and warehouse logistics and end product automated quality control. “Together with our process competencies and digital data handling we not only want but will offer further innovative Industrie 4.0 solutions for our customers – all the way to the digitization of the complete process chain”, promises Georg Stausberg.
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OVERVIEW OF ITMA+CITME 2018
Denim goes greener through the whole chain
Prosperity Textile acting as a pioneer and choosing the first sustainable innovation in the weaving industry: the brand-new iSAVER™ by Itema. A new important partnership marks the path of Itema towards a greener future for the whole denim production chain. Prosperity Textile, one of the main denim producers worldwide, has chosen for its new facility one of the most interesting and sustainable-oriented Itema technologies, iSAVER™ equipped on the Itema R95002denim. Prosperity Textiles is, in fact, one of the early adopters of this new technology chosen for the new plant that the world-famous indigo fabrics producer will open in Vietnam, and that will be exclusively equipped with the latest Itema weaving machine model, demonstrating once again its green, future-oriented approach. Thanks to its partnership with Itema, Prosperity Textiles makes again a step forward in terms of sustainable innovation, as one of the first denim producers able to successfully turn - even the weaving production - green. iSAVER™: the ideal green tool for denim weaving
This new technology, developed by ItemaLab™, the Itema Advanced Innovation Department, is able to completely eliminate the left-hand weft waste, allowing to insert the weft yarns in the fabric without the need of additional yarns. iSAVER™ significantly reduces raw material waste, leading to tangible benefits in terms of machine’s efficiency, cost reduction and energy saving.
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Just consider that the weaver will gain a minimum saving of € 2.000 per year per machine, and our planet will gain even more. In fact, for the first time in the weaving industry, a sustainable approach when choosing the weaving equipment is now possible. Thanks to iSAVER™, 1.000 Kg of cotton per machine per year – the 3% of the total raw materials - will be saved, thus avoiding the waste of 20 million liters of water, equivalent to 400.000 showers. Numbers are clear: the introduction of iSAVER™ clearly sets a new benchmark in terms of sustainability within denim fabric production. Furthermore, the iSAVER™ is one of the key features of the Itema R95002denim, the rapier weaving machine born and designed to weave denim guaranteeing to weavers superior textile quality, outstanding user-friendliness and tangible energy and raw materials saving. A joint eco-driven path
Itema, understanding very well the importance of saving resources and energy to drive the textile production in the direction of a more conscious manufacturing, focused its attention to develop breakthrough weaving solutions and in 2018 introduced to the market the iSAVER™, a revolutionary device dedicated specifically to denim fabrics able to eliminate the waste selvedge on the left-hand side of the fabric. This is one of the reasons-why Prosperity Textiles has chosen to adopt this extraordinary technology for its new facility. Today Prosperity Textiles is one of the main den-
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OVERVIEW OF ITMA+CITME 2018 im producers worldwide, counting 1,300 employees and 20 offices worldwide. Moreover, a second state-of-the-art denim mill will be inaugurated in Vietnam by the end of 2018. What makes Prosperity able to stand out on a global scale, is not simply its products high quality but the ability to conciliate flawless denim fabric production with a sustainability-oriented mindset that permeates every stage of their textile supply chain. Prosperity, indeed, adopted innovative green manufacturing concepts through all stages of the company’s operations, from product development, raw materials procurement and processing, to natural resources and energy utilization including waste management. Prosperity’s denim production is based on the employment of best quality yarns available on the market, while still targeting the most sustainable sources, from BCI to organic, recycled cotton, and from Tencel™ Lyocell to Sustans™, in 2017, more than 20 million yards fabric sales from Prosperity are with sustainable fibers inside. The introduction of eco-friendly dyeing and finishing
In Shanghai, all Trützschler divisions exhibited current and new products on a 600 m² area. TD 10 The new Trützschler autoleveller draw frame
ITMA ASIA marks the launch of the new Draw Frame TD 10. It features increased compactness and has a highly modern regulating system. This results in a significant increase in control dynamics and an improvement in sliver quality. Despite 20% less space requirement, it was possible to increase the filter once more. TC 15 Benchmark in productivity
A whole range of individual measures ensure performance increases compared to the predecessor machine. In addition to high productivity, the 1.28 m wide Card TC 15 stands for increased sliver evenness and improved running behaviour. Trützschler will demonstrate the high flexibility with five different sliver coiling systems on the stand. TC 10 The most successful card in China Made in China – for China. The Card TC 10 is the card for the Chinese market. This Trützschler card in the traditional working width of one metre has been specifically designed for the Chinese market. T-MOVE Space saving and increased efficiency
The can filling station does more than just save space. The new moving head allows a can change at high delivery
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practices allows the company to create beautiful indigo shades and performance denims, with less water and energy consumption compared to the traditional systems. Last year, Prosperity produced 20% more fabrics than 2016, yet the water and electricity use and greenhouse gas emission was down by 11.5%, 7.9% and 5.4% respectively. In this continuous process of improvement and contribution to a greener industry and planet, plays a central role the recent renewal of the historic partnership and strategic alliance with Itema – the leading manufacturer of cutting-edge weaving solutions – which represents the natural evolution of a constant process of research for partners able to support Prosperity Textiles’ growth as a sustainable company. Up to now, all innovations and efforts done in this regard addressed the traditionally more polluting steps of the denim production. In fact, if the development of green technologies is nowadays spread in many fabric processing stages, such as finishing and dyeing, weaving was not yet capable to provide sustainable solutions to weavers.
speeds. This improves card efficiency. T-MOVE is also designed for JUMBO CANS with 1,200 mm diameter. T-SCAN Five technologies work hand in hand for highest separation rates
In the Foreign Part Separator T-SCAN TS-T5, five detection technologies ensure an all-time high separation efficiency: F-module Detection of coloured parts G-module Detection of shiny parts P-module Detection of transparent an semi-transparent parts UV-module Detection of fluorescent parts LED-module Detection of smallest thread-shaped parts IDF-Vortex Shortened preparation system for air-jet yarns
In co-operation with the Japanese company Murata, the leading manufacturer of air-jet spinning machines, Trützschler has developed a new
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OVERVIEW OF ITMA+CITME 2018 sliver preparation technology. When processing viscose, two of three draw frame passages can be eliminated. This represents an enormous economic advantage. T-WIND Semi-automatic Surface Winder TWW-SD
Robust master roll winders are used when the production of ready-for-sale rolls is decoupled from the nonwovens production. The twostage configuration with downstream unwinding, slitting and winding increases process stability. The Surface Winder TWW-SD provides an appropriate solution for spunlace systems, for a variety of thermal bonding processes as well as for technical nonwovens. Winding of master rolls up to 1,800 mm diameter and system speeds up to 300 m/min can be realized
fibre guidance results in less short fibre content and significantly better nep separation. The clothing is basically maintenancefree, but can also be ground when required. NOVOTOP 30 The very special flat clothing
fibers for rotor spinning.
The flat clothing NOVOTOP 30 has been newly developed for the processing of coarse and/or dyed fibers and reclaimed
It is ideally suited for use with yarn counts below Ne 10 and realises high production speeds. The flat type NT 30 is available as MAGNOTOP and CLASSICTOP.
GX1 The cylinder clothing that no longer requires grinding The new GX1 clothing has been specifically developed for all spinning processes in the area of cotton. Improved
Just in time reaction and action: Digitized environmental solutions for your success Hans Wroblowski, Area Sales Director and Head of Product Management for Denim at Monforts, proposes some positive measures for keeping a step ahead in textile manufacturing with Industry 4.0.
Challenges How should textile manufacturers respond to this situation? At Monforts, we have a clear mission and are committed to investing in the digitization of our technology in order to help our customers respond to the fundamental challenges facing the textile industry today. These can constitute something of a vicious circle of demands and expectations as a result of: Fragmented process chains, Different time and production scales, Missing standards of communication interfaces, Small profit margins
We are currently facing the biggest challenge of our times – what is now being referred to as the 4th Industrial Revolution. Now we are truly in the digital age, surrounded by smart technologies and permanent online solutions. With online finance and shopping, expert systems have been developed for optimizing internationally-linked businesses, along with business models for global production planning, in order to achieve the shortest possible supply and delivery times.
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OVERVIEW OF ITMA+CITME 2018 The reality of low margins and low profits means that textile manufacturers are ultimately fighting for every production cent which can be saved. This can result in a reluctance to invest in new textile machinery, but manufacturers really need to explore what additional value the latest technologies can deliver. The era of digitization is demanding new structures and new ways of thinking, in order to assume digital leadership. The key benefits the latest technologies can provide include:
• A reduction in the cost of energy sources. • A reduction in machinery production costs. • The sharing of process operators. • A reduction in machine downtime. • Optimised production planning New Horizons with Qualitex 800
The consolidation of the Monforts Qualitex 800 digital solution with the latest mechanical solution such as the Eco Applicator or Eco Line can be the basis for the efficient
TEXTECHNO Herbert Stein GmbH & Co. KG (Germany) and their partner company LENZING INSTRUMENTS (Austria) introduce their automatic systems for testing all kind of fibres and yarns. Textechno’s BALEXPERT and SPINEXPERT, both parts of the new designed Fibre Classifying System FCS, determine the quality and spinnability of both, cotton- and synthetic fibres. The focus will be on the enhanced fibre bundle length and strength tester FIBROTEST, the Micronaire station FIBROFLOW, the trash and colour tester OPTOTEST, as well as the automatic fibre-length-, impurity and spinnability tester MDTA 4. The fully-automatic capacitive evenness, count and tensile tester for yarns STATIMAT DS combines the three most important test methods for spun yarn. In the field of automatic single-fibre testing FAVIMAT+ is now featuring additional test methods incorporated in the equipment. A sample feed unit - AUTOFEED - reduces labour for preparation of the test specimen and introduction into the test field to literally zero. Textechno’s automatic capacitive evenness tester for filament yarn COVAMAT with its novel sensor design, automatic package changer and a high-speed yarn twister fulfills all requirements for an effective and reliable quality
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implementation of a range providing higher productivity and efficiency. The Qualitex 800 offers the operator more reliability, quicker access and therefore more benefit. The easy operation by use of the latest slider and dashboard functions with individual adaption to the operating states assures faster access to comprehensive recipe data and therefore enhanced machine ability. Through its target-oriented and integrated digital intranet/ internet-based Cloud solution, the aforementioned just in time reaction and action can be achieved to ensure that supplier and customer will be always benefit from a retrievable online information service
control system. DYNAFIL ME+ is the all in one solution for automatic filament yarn testing. This instrument has proved its excellent suitability for numerous applications like draw force testing of POY, crimp testing of DTY and BCF, or shrinkage testing of all kinds of yarns including monofilaments and ATY. For determining the number of interlaces Textechno has developed the interlace and interlace stability tester ITEMAT+ TSI as the successor of the well-known ITEMAT by Enka Tecnica after taking over all rights on this instrument. Textechno establishes a new department for composite testing services. Besides testing basic fibre properties with FAVIMAT+, customers can also examine the fibre/matrix adhesion with the FIMATEST system. The processing properties of yarns and rovings are determined by ROVINGTEST and the drapability of fabrics and NCFs for composites with DRAPETEST. Through our services you gain easy access to award winning testing technology. Please ask us.
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OVERVIEW OF ITMA+CITME 2018
SANTEX RIMAR GROUP successfully attended ITMA ASIA 2018 in Shanghai Cavitec presented CAVIMELT P+P LINE, the new hotmelt coating and laminating line with rotogravure system, perfect for sportswear productions, developed to be highly productive, precise, operator friendly and cost effective. Sperotto Rimar presented the new surface finishing solutions: SOFTA – high speed brushing – and VELURA – high speed raising – for woven fabrics and knit.
West opened in 2017 with FUTURE TEXTILE ROAD event in Urumqi (Xinjiang), SANTEX RIMAR GROUP have signed a partnership project with DONGHUA UNIVERSITY – COLLEGE OF TEXTILES to keep exploring the growth of the new textile industry and building strong relationships with international students to impact the textile industry further developments, in a cutting-edge dialogue between mechatronics and technology, textile engineering and machine manufacturing, study and experience. Every year SANTEX RIMAR GROUP will award two among Donghua University – College of Textiles – best students with a scholarship and a training period at the headquarters based in Vicenza (Italy) – one of the most important Italian textile and fashion districts.
Smit is presenting the new GS980 F: the fastest free flight rapier machine for an outstanding terry quality. With seven different working widths, from 220 to 360 cm, SMIT GS980F is perfect for weaving terry towels or bulk terry, in one or several panels. To further strengthen the dialogue between East and
NEWS
STATUE OF UNITY
The Statue of Unity is a statue of Indian statesman and founding father Sardar Vallabhbhai Patel (1875–1950) in the Narmada district of Gujarat, India. It currently holds the record for the world’s tallest statue, with a height of 182 metres (597 ft) or about four times as tall as the Statue of Liberty. Vallabhbhai Patel was one of the most prominent leaders of the Indian independence movement, and the first Deputy Prime Minister
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of India. The statue is on a river-island facing the Narmada Dam (also called as Sardar Sarovar dam) near Rajpipla, 100 kilometres southeast of the city of Vadodara. The monument and its surroundings occupy more than 2 hectares (4.9 acres), and are surrounded by a 12 km2 (4.6 sq mi; 3,000 acres) artificial lake. It was built by Larsen & Toubro, who received the contract for Rs.29.89 billion (US$420 million) for the design, construction and maintenance in October 2014. The construction was started on 31 October 2014 and completed in mid-October 2018. It was designed by Indian sculptor Ram V. Sutar and was dedicated by Indian Prime Minister Narendra Modi on 31 October 2018, the 143rd anniversary of Patel’s birth.
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SUSTAINABLE FIBRE
CLOTHING MADE FROM RABBIT HAIR FIBRE The basic necessities of life are the human survival four aspects. Along with society ‘s progress and development of material civilization development , people ‘s value on clothing are keep on increasing . The fashion industry therefore has been gone through generations of revolution in order to meet general’s expectation. In recent years , there are few aspects that regards as important for different kinds of clothing which are follows: y Material multiplication . y Light and easy wearing cuts . y Which are stylish and trendy . y Design to suitable for wearing in specific occasions . Especially in past two years , International and domestic markets have paid a lot of attention to the development of textile that are eco-friendly . The definition of eco-friendly textile are as below: y Raw material is recyclable and reusable . y Non-damage to natural environment during manufacturing and processing . y Safe to customers . y Bio-degradable when discarded . The development enhances better quality of life , guarantees human’s health and environment –friendly , which without doubt was a watershed in the fashion industry revolution .Some of the animal Hair fibres satisfying the above criteria is already in use in textile industries like Camel Hair ,Mohair ,Cashmere and Alpaca . But there are also few hair fibres identified by the FTC which are used for specialized purposes and for a limited extent . These are as follows : 1. Cow hair –obtained from the hides of slaughtered cows .It is used for felts and coarse rugs and cushions . 2. Horsehair –obtained primarily from horses ‘ manes and tails . It is used as a shape retainer in suits and coats and for stuffing in mattresses and upholstery . 3. Rabbit hair –obtained from the common rabbit . It is used for felt in hats . The fur of animals such as the rabbit has long been used as textile fibre. There are two types of fur fibre : a. an outer coat of long ,spiky fibres acts as a protec tive covering . b. an inner coat of soft , fine fibres which keeps the animal warm .
angora wool ‘) has been in widespread use in European countries for a century or more . Angora is the hair of the Angora rabbit produced in Europe ,Chile ,China and the United States .The Angora rabbit is a variety of domestic rabbit for its long , soft hair .The Angora is one of the oldest types of domestic rabbit ,originating in Ankara ,Turkey , along with the Angora cat and Angora goat . The rabbits were popular pets with French royalty in the mid 1700 s , and spread to other parts of Europe by the end of the century .They first appeared in the United States in the early 1900 s . Production There are bred largely for their long angora wool , which may be removed by shearing ,combing , or plucking ( gently pulling loose wool) . The Angora rabbit produces long ,fine , silky white hair that is clipped or combed every 3 to 4 months . It is harvested up to four times a year by plucking or shearing . The finest angora comes from France,Italy , and Japan .The Angora rabbit is also raised in many other parts of the world , including the United States .Fibre yield and quality vary with the rabbit and its health and breed, and ranges from 8 to 30 OZ . Of the four breeds of Angora rabbits , the two most common types are English and French .English Angoras produce a fine silky fibre , French Angoras produce a coarser fibre . Rabbits of the angora breed are adorned with “ fur “ growths of wool on the ears and the entire face except above the nose , and front feet , along with their thick body , and wool .They are gentle in nature , but they are not recommended for those who do not groom their animals . Their fur is very thick and needs to be groomed a lot .The French Angora is one of the largest Angora breeds at 7 ½ to 10 lbs ,with a commercial body type .It differs from the English and German Angora in that it possesses a clean face and front feet with only minor tufting on the rear legs . The rabbits are clipped every three months ; the fibres are 7.5 cm (3 inch) long .The outer ‘ guard hairs ‘ are separated from the fine fur by blowing the fibres in a stream of air . Both hair and fine fur are used for making textiles , the former giving strength and beauty to the fabric and latter warmth and softness . The two types of fibres are mixed in such proportions as to provide the desired effect .
Angora rabbit- hair (often described erroneously as ‘
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SUSTAINABLE FIBRE Structure and Properties Angora wool , the speciality hair fibre obtained from Angora rabbit has special characteristics like excellent whiteness , superb softness , lightness and warmth . The fibre ‘s smooth , silky texture makes it difficult to spin and the fibres tend to slip out of the yarn and shed from the fabric ,nevertheless , the fibre is desired for its texture , warmth ,light weight and pure white colour , although it is sometimes dyed in light shades . The white or naturally coloured fibre is very fine ( 13 microns ) , fluffy ,soft , slippery , and fairly long . Angora does not take dye well and usually has a lighter colour than other fibres with which it is blended . It has great economic value in woolen textile industry for manufacture of speciality fabrics . Having special characteristics and rare availability, it is a very costly fibre .The products of angora wool have high demand in elite group of consumers . The normal angora rabbit hair used is of 14 - 16 micron . The dimensions of rabbit fibres vary over a wide range . In general , the fine fibres are less than 20 mm ( ¾ in) , whereas the guard hairs are 50-60 mm in staple length . The cross-section also varies such as the fine fur fibres are round ,oval or rectangular . The coarser guard hairs are often dumb-bell shaped , or in the form of a sharpedged oval . The scales on the surface of fine fur fibres are fairly uniform in shape . They often extend half-way round the fibre . Scales on the guard hairs have serrated edges , and the edges often run slantwise across the fibre . Both types of fibres have thick medullas , which contain many pockets of air . The keratin of fur fibres is probably a mixture of several closely related proteins .The chemical behaviour of these fibres is generally similar to that of wool and other animal fibres . Water is absorbed less readily by rabbit fibres than it is by wool . Hot water tends to soften or plasticize the fibres . Alkalis dissolve fur fibres .
same time offers effective means of minimizing the negative characteristic of individual components . And so to increase the fibre cohesion rabbit hair is utilized mainly in blends with other fibres . The blending of rabbit hair imparts excellent effect to the product . Angora rabbit hair can be blended with wool/cotton and spun in cotton and woolen spinning systems . Latest it is blended with viscose fibre and spun in the cotton spinning system . The most popular blend is Angora rabbit hair /viscose in 20/80 blend ratio . The blending of Angora rabbit hair leads to the improvement of yarn properties suitable for the garment production . Uses of Rabbit Hair Fibre y Angora rabbit hair is used primarily for items such as sweaters , mittens , baby clothes , and millinery . It is also used in apparel such as sweaters and suitings and in knitting yarn . y If a label states “ rabbit hair “ , this means the fibre is from a common rabbit , not an Angora rabbit . y Rabbit hair is often used to make felt for hats , but is too short to make into yarns for woven or knitted fabrics . y Rabbit hair and fur are used very largely for making felts and for knitted goods such as cardigans , gloves and berets . For knitted goods they are usually belnded with wool before spinning . y Rabbit fibre fabrics have an attractive appearance and a soft luxurious handle . They wash like wool , and tend to felt very easily . This property is made use of in the manufacture of ‘felts ‘. y Rabbit fibre has got good scope in India . Vardhman and Oswal group can mix rabbit hair with wool and acrylic fibre and make yarn for sweaters and cardigans and export the products with a special premium price y Similarly Worsted units like Raymonds, Jayashree , Digjam , Reliance also can try blending rabbit hair with wool and make premium safari suits , blazers etc and export to American and European countries.
Before dyeing with acid dyes angora rabbit hair is given a pretreatment using sodium hydroxide with concentration of 1.5 % w/v for 15 minutes at 25 deg c . It gives good swelling , sufficient fibre strength , better dye uptake and good fastness properties . Blending of Rabbit Hair Fibre
It is often blended with wool to facilitate spinning because the slick fibre has poor cohesiveness . However ,like other speciality fibres , rabbit hairs also poses difficulty when processed alone due to its lesser scale height and absence of inter fibre cohesion . It is believed that while in use , part of this fibre drops away from the products . Generally blending of two fibre helps in exploiting the outstanding positive attributes of each fibre and at the
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DR. N.N.MAHAPATRA
BUSINESS HEAD (DYES)
SHREE PUSHKAR CHEMICALS & FERTILISERS LTD.
www.textilevaluechain.com
November 2018
WEAVING UPDATE
REWEAVING THE FABRIC OF VIDARBHA’S TEXTILE INDUSTRY Textile parks in Hinganghat have heralded prosperity to those involved and the growth is here to stay. The twelfth five-year plan by the Government of India brought much joy to the textile industry by introducing the Scheme for Integrated Textile Parks. This translates into triggered textile growth across the country, especially in cotton growing region like ours. The Scheme for Integrated Textile Parks (SITP) was launched in 2005 to provide the industry with state of the art world-class infrastructure facilities for setting up their textile units. The scheme would facilitate textile units to meet international environmental and social standards. The park scheme is being promoted by Ministry of Textiles in line with Prime Minister Mr Narendra Modi’s scheme for integrated and cluster approach modeled on lines with China. Around 20 parks have been approved under the new scheme, with around four in the state of Maharashtra. This scheme has recently been modified to promote new investments into textiles by first time entrepreneurs. The benefit of this model being short lead time in setting up units, with common buildings and utilities being set up by the SPV, for efficient use. SITP would create new parks of international standards at potential growth centers. Each Integrated Textile Park (ITP) under the scheme would normally have 50 units. The number of entrepreneurs and the resultant investments in each ITP could vary from project to project. However, aggregate investment in land, factory buildings and Plant & Machinery by the entrepreneurs in a Park shall be atleast twice the cost of common infrastructure proposed for the Park.
intention to upgrade the technology of spinning, ginning, technical textile and garmenting with support technologies. By using skilled force to integrate the forward link in the textile value chain, a group of entrepreneurs, having long standing experience in the textile sector, have come forward to implement an integrated textile manufacturing complex with support facilities and infrastructure with international standards. Project Objectives
To establish an integrated textile park at Hinganghat, Wardha District in Maharashtra State with state-of-the-art manufacturing facilities for Spinning, Ginning, Technical Textile, Yarn twisting and doubling, Knitting, Garmenting and Fibre, and Yarn Dyeing for domestic and export markets. Nature of Entrepreneurs
Most of the promoters of the Park belong to families who have been engaged in spinning and weaving for decades. They have established fragmented small factories for spinning of yarn and weaving of fabrics and have business links all over the country for marketing. The entrepreneurs have to set up modern spinning and weaving units with the required backward linkages and forward integration into garmenting units. Except traditional textile business families, entrepreneurs interested in foraying into the textile business are welcome to setup their units at the equipped and convenient textile parks. Operational and Financial Assessment of the Entrepreneurs
Units and processes functional at Hinganghat ITP Ginning, twisting and doubling, Spinning, Knitting, Technical Textile, Weaving (48 looms), Processing, Garmenting, Fiber and Yarn Dyeing
A detailed operational and financial assessment of the entrepreneurs has been carried out with a view to ascertaining their textile/other business experience as well as their financial strength.
Project Rationale: Maharashtra is the growing textile region in the country with prime focus in skill development in textile sector. The State has prominent presence in spinning, technical textile and garmenting segment.
The promoters are aggressive entrepreneurs and existing players in the textile industry and have sufficient experience of running large scale businesses. All the promoters/entrepreneurs have the financial resources to invest in the project.
The Park envisages an integrated facility for about 11 units along with warping and sizing. It has had a long history in textiles and Mumbai was the original home of India’s textile mills. Sholapur, Ichalkaranji, Malegaon and Bhiwandi are some of the cities known for the textile industry today. Hinganghat was historically a centre of the Indian cotton trade. The Entrepreneurs in this region have aggressive
November 2018
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Why operate from ITP? y Get access to reasonable value of land, common infrastructure and common utilities y Plug and play model for investment with minimum starting time for new units y Common infrastructure/utilities for roads, drainage, water supply, electricity, ETP, STP, workers and staff colony, warehousing facility etc.
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WEAVING UPDATE y Reduced capital requirement ranging from 50% to 75% owing to availability of required common facilities and infrastructure y 45-70% capital subsidy on the investment depending upon the project y Power cost to be approximately INR 4.5 or less y All government compliance and liasoning like pollution, boiler, labour, factory inspector, electrical etc available in-house y SGST refund in the range of 60%-80% y Advantage of FSI= 1.00 for all buildings y Assistance for banking facilities, recruitment, training and development, quality assurance, marketing etc. y Reimbursement on training for workers up to INR 10,000 per worker along with dedicated training facility. y Access to common infrastructure like effluent treatment plant, telecom and IT Infra, sewage treatment, research labs, staff quarters, storage godowns and administration Going the Cluster Way
The current government is advocating the cluster approach to industrial development and regional growth. On this backdrop, the textile park will prove to be instru-
mental in bringing all of textile industries together and create an influential establishment. Advantage’s of “Vidarbha”
y “Vidarbha is expected to get much-needed boost with a fresh investment of Rs.3,000 crore likely in textile sector through 26 projects. These new ventures have a potential to generate 3,500 new jobs,” y The state textile ministry had announced a new policy around two years ago in which an additional 10 per cent subsidy is given to investors coming to cotton growing regions of Vidarbha and Marathwada. y To be Located in Central India having advantage of Logistic hub and potential for further growth. y Ample availability of manpower in the region. y Cotton production contribution of Vidarbha is about 66% of state of Maharashtra Production, hence essay availability of Raw Material on economical Price is additional advantage.
ANJAN BANERJEE
VP, Weaving Gimatex Industries Pvt. Ltd (Wani Unit)
NEWS
GRASIM INDUSTRIES LIMITED (UNIT HARIHAR POLYFIBERS) WINS GOLDEN PEACOCK AWARD FOR SUSTAINABILITY 2018 Grasim Industries Limited (Unit Harihar Polyfibers), a flagship company of USD 44.3 billion Aditya Birla Group has been named as the Winner of the Prestigious ‘Golden Peacock Award for Sustainability 2018’ at the “18th Annual London Global Convention on Corporate Governance & Sustainability” and ‘Global Business Meet’ .
of India, chaired the panel of judges.
Mr. Dilip Gaur, Managing Director, Grasim Industries said, “The Golden Peacock Award is a testament to our vision to build sustainable businesses, capable of consistently delivering best in class environmental performance, underpinned by responsible stewardship philosophy.”
Harihar Polyfibers Unit of Grasim, which was accorded this distinction, produces rayon grade pulp. Harihar Polyfibers Unit began operations with an initial capacity of 32 KTPA in 1972-73; the plant today produces 70 KTPA of pulp a year from eucalyptus wood. About 90% of energy used is derived from renewable resources and chemical recovery is around 98%.
The Golden Peacock Award is well recognised. This year Justice (Dr.) Arijit Pasayat, former Judge, Supreme Court
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“We are proud of being the recipient of this coveted award. It is indeed an important milestone in our Sustainability Journey”, said Mr. Ajay Sardana, Chief Sustainability Officer of Pulp & Fibre Business of Grasim Industries Ltd.
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November 2018
TECHNICAL TEXTILE DEVELOPMENT OF HIGH STRENGTH COST EFFECTIVE SEAMLESS TECHNICAL CIRCULAR FABRIC FROM HEAVY DENIER MULTIFILAMENT YARNS In modern times with emerging contribution of Technical Textiles in all spheres of human life, the Geo-textiles have opened up new areas in civil engineering. The technology is gradually upgrading and regions which were earlier unworkable are now being developed. However, in some applications like Geo-textile Encased Columns for construction of roads in extremely soft soils where tubular structure of the fabric is formed by stitching; the seams due to its lower strength and different fabric properties have become a major concern for its implementation in real structures as it adversely affects the structure. Due to which there has been limited development in this field. In this backdrop an affordable and locally available High Strength technical seamless circular fabric from high tensile strength synthetic yarns developed using simple circular weaving technology will be ideal for such and other applications where circular Geo-textile is required especially for Indian sub-region.
In recent times Geo-textile Encased Columns have become most sought after technology the world over for construction of civil structures on soft grounds. However, for this structures tubular fabric is required [Figure1-Geotextile Encase Columns [GEC] for construction of roads in soft soils].The advantages of tubular Geo-textiles, drawback of present circular fabric structure, the new seamless Circular fabric development and its benefits is discussed here.
LOAD
GEC TEXTILE Soft Soil
GEC
Hard Ground
Introduction One of the sectors of textile industry that has received significant attention across the world is Technical Textiles. Technical Textiles are defined as textile materials and products used primarily for their technical performance and functional properties. Unlike conventional textiles where aesthetic value is one of the key usage considerations, Technical Textiles are used on account of their specific physical and functional properties. Technical Textiles are used individually as a stand-alone product, or as a component part of another product to improve the performance of the product. Technical Textiles are also referred to as industrial textiles, functional textiles, performance textiles or engineering textiles. Technical Textile has become a major segment globally because of several advantages like functional requirement, health and safety, cost effectiveness, durability, high strength etc. It is a large and growing sector and supports a vast array of other industries. The global growth rates of technical textiles are about 4% per year greater than the growth of home and apparel textiles, which are growing at a rate of 1% per year. Technical textiles are segregated into 12 major segments
Figure1: Geo-textile Encased Columns [GEC]
Geo-textile Encase Columns Large areas of India are covered with soft clay deposits, especially coastal regions. As a result of economic growth, many infrastructure projects, such as roadway embankments, are being constructed in areas with weak soil deposits. Many challenging problems have been encountered with regard to construction on soft soil deposits including bearing capacity issues, excessive deformation, and slope instability. The instability or deep-seated failure of a roadway embankment constructed on a soft foundation has become a serious issue for geotechnical engineers. Several ground improvement techniques have been widely implemented to avoid deep-seated failures in weak soils including sand compaction columns, stone columns, and deep mixed columns. The problems due to soft soils are low bearing capacity, excessive settlement and deep seated foundation failure [Figure 2]
Embankment Failure wedge
Firm Soil
November 2018
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TECHNICAL TEXTILE The stone column, or granular pile technique, has been widely adopted to improve the soft soils through the inclusion of granular columns which have a stiffness and drainage capability that is far higher than those of the surrounding weak soil. In addition to the above benefits, this technique is characterized by the ease of construction. Stone columns have been widely used since 1970s to strengthen a foundation soil carrying heavy ironworks. Since a stone column (see Figure 3a)) derives its bearing capacity from the passive resistance offered by the native surrounding soil, the inclusion of stone columns in very soft soils may not be sufficient to the desired level of improvement. When embedded in soft clay, stone columns may bulge due to lack of confinement offered by the surrounding soft soil. Furthermore, the soft clay may enter the voids between granular material of column to cause clogging and reduce the permeability of granular columns for drainage. Therefore, Geo-textile encased stone columns (as shown in Figure 3b) are proposed as a convenient technique for improving soft soils that have un-drained shear strengths lower than 15 kPa. Encasing the stone column within Geo-textiles made up of woven high strength synthetic yarns increases the stiffness of the column and thereby increases its load capacity and no clogging of soft soil with granular stone column when compared with the ordinary stone columns.
Figure 3 (a) Ordinary stone column; (b) Geo-textile encased stone column
Figure 3: Illustration of advantages of Geo-textile encased columns
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Figure 4.0: Installation of Geo-textile Encased Stone Columns [GEC]
The installation of Geo-textile encased stone columns involves driving a steel casing with a closed end tip into the ground to create a hole. A Geo-textile tube is then inserted inside the steel casing and the granular material is then backfilled. The tip of the casing is opened as the steel casing is withdrawn from the soil with vibration to densify the infill material as shown in figure 4.0. A. The Geo-textiles Natural fibers such as flax, jute and ramie can be used for most temporary application where, for instance, soil erosion is the problem. The Geo-textiles made from these natural polymers help to prevent the erosion of soils by allowing vegetative growth and their subsequent root establishment. Once the purpose is served, the Geo-textile material gradually disintegrates into the soil. In most medium to long term applications as in Geo-textile Encased Columns, Geo-tubes/bags where physical and chemical durability and dimensional stabilities are of prime concern, synthetic fibers are preferred. There are currently at least four synthetic polymers considered suitable for this purpose; they include: polypropylene, polyester, polyethylene and polyvinyl chloride. Woven Geo-textiles form the major component of all Geo-textile products. The manufacturing process involves weaving of high tensile strength [≥ 6 GPD] and low elongation yarns [<12-14%] into fabrics. Yarns of Polyester, Polypropylene, and nylon in multi-filaments /monofilament/tape forms are widely used in weaving. Multifilament fabrics are characterized by their high strength and resistance to stretch, these properties being enhanced as the tenacity of the yarn increases. Multifilament yarns are also more flexible than monofilaments, a property which facilitates weaving of the tightest and most efficient of all woven fabrics. Filament yarns of linear density 1100 dtex and 2200 dtex are predominantly used in plain weave constructions for Geo-textiles. Wide width looms are specifically used for producing Geo-textiles. Woven Geo-textiles are mainly used for: Reinforcement of Unpaved Roadways, Paved Roadways, etc Separation applications in, Unpaved Roadways, Paved Roadways, Sediment Control, etc.
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November 2018
TECHNICAL TEXTILE As components in geo-composites Geo-textile Encased Columns [GEC] for Construction of roads Geo-tubes /Geo-bags for control of soil erosion in river banks/coastal areas B. Disadvantage of Present Tubular Geo-textiles In majority of applications flat fabric suffices the requirement. However, in some special cases tubular structure of the Geo-textile is required for example in GEC, Geotubes, Geo-bags; which is formed by stitching fabric end to end [Figure-5]. Seam is always a problem in a stitched circular fabric as it introduces a weak point in the fabric compared to other parts. The functional properties also changes in the seam part of the fabric. During application all parts of the fabric come under same stress and always there are chances of failure at Seam. The Seam failure can be highly dangerous to the structure.
SASMIRA, Mumbai have developed ‘High Strength Cost effective Seamless Technical Circular Fabric from Heavy Denier Polyester Multifilament Yarns’ which will give significant advantage. It can be used for Geo-textile Encased Columns in construction of roads in soft soils [Figure 1] and also in Geo-bags& Geo-tubes for control of soil erosion in river banks/coastal areas where stitched fabric is used [Figure 7]. SASMIRA has filed patent for this development [Application No.E-2/2502/2017-MUM Dated 15/11/2017]. At present there is no manufacturer for this kind of Geo-textiles in India
Figure: 7 Geo-tube
Geo-bags
D.Development of High Strength Seamless Fabric with Polyester Multi-filament Yarns
Figure: 5 Tubular Geo-textiles with seam
The Loading tests performed on Geo-textile encased sand columns in both air and surrounded with weak soil showed that the Geo-textile sleeve typically failed at a seam. This finding supports the practice of using seamless encasements in real structures [Figure 6].
It is pertinent to mention that Tubular Geo-textile was attempted on conventional shuttle loom on double cloth principle. However, due to coarse and low twist synthetic Multifilament Yarns, there was thread distortion and filament rupture leading to reduction in desired properties in selvedge region due to use of strong temples as compared to body [Figure-8].
Figure: 8 weaving fault of Tubular Fabric at selvedge
Figure: 6 Failure of Tubular Geo-textiles at seam
C. Overcoming the shortcomings of present Tubular Geotextiles
In tubular Geo-textile the fabric is stitched end to end to make a circular form, however the seam makes the fabric weak and ineffectual for the purpose. In an attempt to resolve the selvedge related issues in tubular Geo-textiles
November 2018
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Therefore, to avoid the selvedge related problems in the fabric circular weaving principle was adopted. Circular Loom is a weaving machine in which two or more shuttles move simultaneously in a circle, laying weft threads in a section of warp thread, forming a shed. They are used in the production of hoses and bags. The warps rise and fall with each shuttle passage, unlike the common practice of lifting all of them at once [Figure.9]. Here the bobbins are mounted on the creel which serves as warp and weft is inserted by rotating shuttles in the multiple plain shed formed by the Heddle belts connected to cams. The circu-
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TECHNICAL TEXTILE lar fabric is then pulled by take up roller and finally wound on winder.
The test results of 400mm diameter Seamless Circular fabric developed with high tenacity Polyester Multi-filament Yarns [MFY] for Geo-textile Encased Columns [GEC] are as under: Sr. No.
Parameter
Test Standard
Unit
Values Recommended
Achieved Value
1.
Weight/Sq mts
ASTM D 5261-10
GSM
--
972
2.
Tensile Strength [MD]
ENISO 10319
Kn/m
100-110
112.0
3.
Elongation at maximum load [MD]
ENISO 10319
%
7- 13
14
4.
Tensile Strength [CD]
ENISO 10319
Kn/m
300 - 330
375.9
5.
Elongation at maximum load [CD]
ENISO 10319
%
7 - 13
16
6.
Water Permeability
ASTM D4491-16
Lt/sq mt/sec
10-20
13.5
7.
Static Puncture test
ENISO 12236-06
kN
7-12
14.7
8.
Dynamic Perforation
ENISO 13433
mm
15-20
No Hole Formation
Figure: 9 Circular Weaving Machine
Advantages of Circular loom
y Circular Weaving Principal - Simple technology y Multiple pick insertion – High Productivity y No Selvedges - Not possible on modern shuttle-less looms y Economical as many steps of conventional weaving are not required like re-winding, warping, frequent gaiting etc. The specifications of the fabric for use in Geo-textile Encased Columns [GEC] were decided like yarn Tenacity, count, EPI, PPI and TPM of warp and weft. After several trials the Proposed Seamless fabric was developed on the Circular Loom after modifications/precautions as under: Controlled warp let-off Smooth warp passage Application of anti-static oil Optimum twist application No cuts/worn out tensioners and heddles Suitable Take up roller cloth for heavy fabric Correct rating of take up & batch roller motor to take the load Compact wound weft bobbin Clear Shed Formation Ceramic guides at important points Frequent cleaning of machines with compressed air Strong spreader arrangement
Figure:10 Polyester MFY High Strength Seamless Fabric on Circular Weaving Machine
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From above it can be inferred that the developed sample meets the necessary specifications. Benefits of developed Seamless Tubular Geo-textile for stone columns:
y The seamless circular structure with Multi-Filament Yarns capable of being developed on existing circular weaving looms with locally fabricated modifications y Reinforcement sleeve diameters between 0.4 m and 1.0 m can be made y The developed fabric is technically in compliance with recommended parameters y The indigenous Circular looms are costing from Rs. 1545 lacs as per diameter. Whereas, imported shuttle weaving machines capable of making tubular structure on double cloth principle costing about Rs. 3-4 Crores. The conventional technology will further add to final cost due to higher conversion charges. y High Denier yarn can be woven easily [ up-to 20000 dn & more ] y High GSM fabric can be developed [ ≥ 1000 GSM ] y High Tensile strength fabric possible [≥400 kN/m] y Affordable Cost of circular fabric for Indian mark y Suitable for soft soils with cu < 15 kN/m² y Almost all settlement takes place within construction period y Adjacent buildings are unaffected by settlement y System is fully loadable immediately after completion y High embankments can be built in short time with no
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TECHNICAL TEXTILE danger of bearing failure y System is highly adaptable to local conditions and loads y No need to dispose of waste or contaminated spoil (where displacement method is used) y No adverse impact on groundwater flow y Underlying aquifers protected by base seal y Economical use of site space and lower excavation, disposal and imported material costs y Reduction in construction time and cost Conclusion The tubular Geo-textile formed by stitching fabric end to end has a major disadvantage due to the seam being weak and thus cannot be used where heavy loads are acting constantly. The seamless fabric will be ideal for such applications. The Geo-textile Encased Column (GEC) made with seamless fabric will be ideal as a foundation solution for earthwork structures built on weak sub-soils. This pilelike load-carrying system is a quick, cost-effective method of providing a foundation for embankments on ground with low bearing capacity. The particularity of the seamless GEC system is that the outwardly directed radial horizontal stresses in the columns are counteracted not only by the inwardly acting pressure of the soft soil, but also by the radial resistance of the Geo-textile casing. The circumferential tensile forces generated in the casing provide radial support to the columns and safeguard the equilibrium of the system, thereby allowing its use even in very soft soils. This fabric also acts as filtration-stable mega-drains, which speed up the settlement and consolidation process. Potential later settlement is thus either prevented or can be offset by
means of temporary cover fill, as required by the particular project. The circular weaving technology developed for making seamless circular technical fabric is simple and can be easily adopted. The cost of modifications is also very economical. Further, with locally availability of technically compliant High Strength Circular Seamless fabric at affordable rates; the development of infrastructure projects is ensured to boom. Acknowledgement The authors wish to acknowledge the Ministry of Textiles, Government of India for financial support for the execution of this project. The authors also acknowledge M/s Kusumgar Corporates, Mumbai and Dr. M.K Talukdar for partial funding and technical support for this novel development. References 1. Stability Analysis of Geo-textile Encased Sand ColumnsDr. Shaymaa Kadhim, University of Technology, Baghdad, 2016 2. Handbook of Technical Textiles- A R Horrocks and S C Anand Published by Woodhead Publishing Limited in association with The Textile Institute , England 3. Geo-synthetic Encasement for Stronger and Stiffer Stone Columns, Dr. K Rajagopal, Department of Civil Engineering, IIT Madras, Chennai
DR. U.K. GANGOPADHYAY
Executive Director, {SASMIRA} & SANJAY SAINI, Scientist {SASMIRA}
NEWS APPAREL RETAILERS LIKE SHOPPERS STOP, RELIANCE TRENDS RECORD DOUBLE DIGIT GROWTH THIS FESTIVE SEASON. The retailers said same-store sales grew by 8-15% during this festive season. Future Group and Fabindia said their sales were among the best in 3 years. India’s top apparel retail chains Shoppers Stop, Reliance Trends, Lifestyle, Future Group, Arvind Brands, Max and Fabindia said sales this festive season grew in double digits, quashing the impact of online discounts and overcoming a poor performance last time due to the introduction of GST. The retailers said same-store sales — a key performance indicator — grew by 8-15% during this festive season. Future Group and Fabindia said their sales were
November 2018
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among the best in three years. In the offline category, the buoyant performance of fashion chains was also in stark contrast to sales of smartphones and televisions, which were hit badly this year by online discounting. Some offline retailers are offering discounts on certain bill sizes or gifts, which are pushing up sales, executives said. “Consumers are buying in stores since they can touch and feel products and have realised that online stores either sell very old stock or fakes and marketplaces do not like to take ownership of those,” said Future Retail joint MD Rakesh Biyani.
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MACHINERY UPDATE
GROW GREEN WITH SMARTER & EASY TO MAINTAIN TEXTILE MACHINES Textile industry is resource intensive and is often criticized for its environmental performance. Textile processes rely heavily on water, energy, and synthetic dyes and chemicals. Where it is noted that this Industry is consuming 1 trillion gallons of water, 33 trillion gallons of oil, and 20 billion pounds of chemicals -(Cotton Incorporated). Where the Machines play a vital role in controlling the consumption of the above natural resources as well as controlling the pollution of air, water, environment & ecological aspects; and also conservation of energy, lubricants, dyes, chemicals, etc. Manufacturing technology is not what it used to be a decade ago. Today’s increasingly automated and software driven industries have reduced human intervention to pressing only a few buttons in some cases. The application of advanced technologies in manufacturing such as nanotechnology, cloud computing, the Internet of Things (IoT) is changing the face of manufacturing in ways unimaginable a few decades ago. In addition to cutting the costs, these technologies create speed, precision, efficiency and flexibility for manufacturing companies. It’s no secret that OEMs are looking to build more “intelligence” into mobile and industrial machines. The goal is to make the equipment they sell more productive and efficient, safer, and easier to operate and maintain. Further marrying electronic controls and software with hydraulics, pneumatics and mechanical systems equating to lower fuel consumption, lower emissions, faster cycle times, safer operation, easy-to-access data metrics and condition. Equally important, the basis of competition is shifting toward delivering excellence in service and parts management. The digital revolution is now breaching the walls of manufacturing as it continues to disrupt media, finance, consumer products, healthcare, and other sectors. Indeed, the explosion in data and new computing capabilities along with advances in other areas such as artificial intelligence, automation and robotics, additive technology, and human-machine interaction—are unleashing innovations that will change the nature of manufacturing itself. Industry and academic leaders agree that digital manufacturing technologies will transform every link in the manufacturing value chain from research and development, supply chain, and factory operations to marketing, sales, and serice. Digital connectivity among designers, managers, workers, consumers, and physical industrial assets will unlock
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enormous value and change the manufacturing landscape forever. Consider traditional car manufacturers and Uber, which are both at the highest level in the business of moving people around. Car makers meet that need on the floors of factories and showrooms, using a century of manufacturing experience. Uber meets people’s transportation needs not with steel, glass, rubber, and sales people but with data, matching individual riders and vehicles via smart phones. Barely five years into its existence, it is valued at about $50 billion. Uber’s data, algorithms, and enormous growth prospects have already made it more valuable than all of the physical assets, intellectual property, and brand names of some of the world’s biggest car manufacturers. Further with the application of 3D printing technology it is now possible to produce almost any component using metal, plastic, mixed materials and even human tissue. Presently Indian production of textile machines is 1.2 billion USD against 2.7 billion USD market size India Exports 0.5 billion USD and Imports 2.1 billion USD. This Industry has a huge supply chain of Ginning, Spinning, Weaving & its Preparatory, Wet Processing, Garment, Apparel and Fashion. As the field of the subject is very vast the content of this article is restricted to the Technological Development in the design aspects of Weaving & Weaving Preparatory machines and their Lubrication systems to grow green. Lubricants and Lubrication plays a very vital role in this Industry considering variety of machines are working with different speeds, loads, under different environments of humidity, temperature, chemicals, fumes, steam, fluff, etc. and accordingly a remarkable development have been taken place in the grades and properties of lubricants as well as its application system. Weaving Loom Shed While noise pollution is the main concern in a Weaving shed, while the discharge of water with chemicals in sizing is a headache in the weaving preparatory sector. In the looms, shuttle picking motions which is supposed to be the heart of the loom and so the noise producing motion has been replaced by various lighter medium technologies like projectile, rapier, water and air-jets. [Fig-1 & 1(a)]. Shuttle of about half kg. weight was considered to be the heaviest carrier of the weft, consuming highest energy and maximum travel time. It is now replaced with
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MACHINERY UPDATE lighter or no weight and faster mediums.
ther saving lubricants and electrical power, further preserving noise at the lowest level. The lengthy linkage of Cam, roller and levers working on frictional principle as a driving motion in the Shedding Assembly is replaced by a direct drive through a one piece cam of steel in oil bath [Fig-4 & 4(a)] and levers having a positive drive to the heald frames, by providing all these assemblies outside the loom at one side thus resulting to be User Friendly to the operative and also reducing wear and tear, downtime for lubrication and manual intervention.
1&1(a)
Shuttle, Projectile, Rapier, Water and Air-jet heads
Further the replacement of plastic/leather material used as a shock absorbent by a Zama Buffer and Hydraulic Dampers [(Fig-2 & 2(a)] and also introduction of Special Weltac Oil have considerably reduced noise due to banging of picking stick and picking nose with picking bowl, further enhancing the life of these spares.
4 & 4(a) Conventional Shedding Assembly and One piece Cam of Steel in Oil bath
2 & 2 (a) Zama Buffer and Hydraulic Dampers
Further, open oil holes are converted to oil baths/oil reservoirs [Fig-5 & 5 (a)] and self lubricated bearings, which apart from reducing the consumption and contamination of lubricants also helps in reducing the heat generated due to friction created among the high speed spares, thus further reduces the machine downtime and human intervention.
The crank beat up motion, being additionally noise producing, is now converted to cam motions. [Fig-3 & 3 (a)]. The basic principle of Common Drive is shifted to Individual drive and at the same time introduction of compact and effective trapezoid belts replacing the conventional flat, v-belts, resulted in reduction of speed losses due to slippages, and lead to effective loom stoppage.
5 & 5 (a) Conventional loom with Open Oil holes and Developed Looms with Oil baths/Oil Reservoirs
3 &3 (a)
Crank Beat- up motion and Cam motion.
The functioning of Secondary Motions like Take-up and Let-off through mechanical linkages controlled by one point Tappet motion is now separately controlled through Servo motors thus executing the action very fast and furNovember 2018
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The introduction of Super speed Shuttleless looms have demanded an effective lubricants and their application systems as in Projectile Shuttleless loom where high viscosity oil does not centrifuges away but remain on fast moving chain and avoids transfer of heat generated by chain on to projectile; while in Rapier looms force circulation lubrication system is effective at all assemblies; and in Air-jet looms the Oil Circulating system with filters help in sustaining the status of lubricants inherently.
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MACHINERY UPDATE Weaving Preparatory Section The developments in attending the broken thread manually on conventional common drive winding machine to individual spindle driven with a knotting and splicing systems have remarkably increased the productivity, product quality, wear and tear of spares due to idle spindle running, lubricants and proved to be User-friendly. The incidences of costly Bakelite drums getting damaged on the mechanically operated systems on the conventional machines due to sharp free falling of the cradle over the drum have been controlled by a cradle damping unit on the developed machines with a high performance lubricants resulting in a smooth and steady descending of the cradle over the drum. [Fig-6 & 6(a)]
6 & 6(a) Cradle damping unit on the developed machines with high performance Lubricants
7 & 7(a) Pneumatically controlled Hydraulic Circulatory system over the Developed Warping machines
Thus while concluding we can say that the introduction of Technological Development in the design aspects of Weaving & Weaving Preparatory machines and their Lubrication systems have shown a remarkable reduction in the annual consumption of lubricants in comparison to those by conventional textile machines as given in table below, thus contribution to the National gain and GDP of the Country.
Winding machines Conventional Developed Oil (Ltrs in lakhs) 0.07 0.05 Grease (Kgs in 0.05 0.03 lakhs)
Winding machines Warping machines With the introduction of the pneumatically controlled hydraulic circulatory system over theConventional Developed Warping Developed Conventional Develope d machines have resulted in the effective braking system Oil (Ltrs in lakhs) 0.07 0.05 4.75 0.30 [Fig-7 & 7 (a)] of the guide rollers and warping beams runGrease (Kgs in 0.05 0.03 0.09 0.06 ning at very high speeds and had also made a provision of automatically loading lakhs) and unloading of heavy and huge warping beams which is unsafe and laborious as done manually on the conventional machines.
Sizing machines Conventional Developed 3.01 0.08 1.24 0.05
Warping machines Conventional Develope d 4.75 0.30 0.09 0.06 Weaving Looms Conventional Developed 355 45 23 5
Sizing machines Conventional Developed 3.01 0.08 1.24 0.05
N. D. MHATRE Director General (Tech), ITAMMA
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November 2018
Wea Conv 355 23
GLOBAL FOCUS IMPORTANCE OF CONTROVERSIAL RUSSIAN MISSILE SYSTEM S-400? AND WHY EVERYBODY WANTS IT? The system is an upgrade to the S-300, which Syria recently purchased, with potential clients such as India and Turkey.
Almost every government that announced it was planning to buy the system was threatened with some kind of diplomatic retaliation from the US, NATO or adversaries.
The Vostok-2018 war games in eastern Siberia last month marked Russia’s biggest military exercise in more than 30 years, with about 300,000 Russian, Chinese and Mongolian troops taking part.
The reason for this blowback, according to several experts is not only because the S-400 is technologically advanced, it also poses a potential risk for long-standing alliances. The S-400 is among the most advanced air defence systems available, on par with the best the West has to offer. Its radars and other sensors, as well as its missiles, cover an extensive area - the radar has a range of at least 600km for surveillance, and its missiles have ranges of up to 400km. It’s precise and it manages to track a very large number of potential targets, including stealth targets.
More than just an exercise, the war games were a public relations opportunity to showcase military hardware, Russia’s second-biggest source of income after oil. During Vostok-2018, Russia showed off the S-400 surface-to-air missile, one of the country’s most advanced and marketable weapons systems in recent years. The S-400 is a massive upgrade to the S-300, its predecessor which was recently sent to Syria.
Other advantages are its modular setup and high mobility, meaning it can be set up, fired and moved within minutes. The S-400 is among the most advanced air defence systems available, on par with the best the West has to offer. It’s intended to be a one-size-fits-all missile system. It can be configured with long-range, semi long-range, mediumrange and even short-range weapons systems, depending on how the individual user wishes to configure the S-400.
Russian S-400 Triumph medium-range and long-range surface-to-air missile systems
Because of its capabilities, several countries including Saudi Arabia, Turkey, India and Qatar have said they are willing to buy the S-400. China already bought this. It’s very rugged, it’s adaptable and it’s a road-mobile system, something many countries are seeking to evolve to. Turkey, a NATO member, is one of the most significant potential buyers of the S-400. But Turkey’s interest in the Russian missile system spooked its Western NATO allies, for technical and political reasons.
Several countries including Saudi Arabia, Turkey, India and Qatarhave said they are willing to buy the S-400.
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In the technological sense, the S-400 would certainly be a step forward [for Turkey], but it’s not necessarily in the best interest of NATO to have that weapons system integrated within its broader architecture. The S-400 could lead to a potentially dangerous situation. When you look at the Russian S-400 system, especially in
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GLOBAL FOCUS a NATO structure, there’s a scale of difficulty when integrating it into the bigger defence system. If you take it as a very benign situation, the simplest scenario is that its data might not be able to be incorporated into the defensive architecture that is currently used by NATO. That’s probably the best worst-case scenario. NATO relies heavily on several systems working together in a larger network. What kind of contracts would be in place with Russian technicians taking care of the S-400, for example, would Russian maintenance personnel have access to [NATO] data? The worst-case scenario is that there might be vulnerabilities associated with that system that could be exploited by a potential adversary. Plugging it in could potentially actively compromise your own defensive network. For India, Saudi Arabia and Qatar, who are not part of an alliance such as NATO, buying a system like the S-400 would lead to fewer technological issues, but they could risk diplomatic and economic repercussions from the US. In 2017, the US implemented the Countering America’s Adversaries Sanctions Act(CAATSA) in a response to alleged Russian interference in the 2016 US presidential elections and military involvement in both Ukraine and Syria. CAATSA allows the US to act against individuals, companies or countries that are “disturbing international security”.
Even limited sanctions would probably make those countries quite angry - angry enough to hurt US interests. But even if economic sanctions are unlikely, upsetting the US could lead to a diplomatic spat. There is also a diplomatic issue here, as the agreement to sell sensitive technology to a country implies a wider alignment of a range of political issues, and that is why the US is looking to isolate Russia following on from the events in Ukraine and beyond. For the US, these purchases from more than just a military threat - they are about countering Russia’s involvement in global conflicts, but also about maintaining long-standing US diplomatic relations and preventing Russia receiving hard currency for its equipment. The US has been working at finding ways to strengthen its diplomatic responses on the world stage to countries that violate the global rules-based order. So why would Turkey, India or any other country risk diplomatic relations with the US? India does not like to necessarily buy from one vendor and be overly dependent on one country, so from an Indian perspective geopolitically it does make sense to buy some systems from Russia and some from the US. India also has a long-standing relationship as far as buying hardware from Russia, so they have a lot of experience with this equipment. Another motive is sharing military technology, something the US is not eager to do, unlike to Russia. Russia is willing to supply S-400 to probably about anyone and to share technology to some extent which may be advantage and disadvantage too?
The US is looking to isolate Russia following on from the events in Ukraine and beyond However, India decided earlier this week to buy the weapons system. India places top priority on ties with Russia. In today’s fast-changing world, our relationship assumes heightened importance. India Prime Minister Narendra Modi told told Russia President Vladimir Putin after they signed the $5bn deal. The chances of the US following through on its threats of sanctions are slim, especially for countries like India or Saudi Arabia. The sanctions are not automatic and exemptions are possible if in the national interest of the US. Sanctions are actually unlikely as India and others are too important as military and political partners for the US.
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MR. ARVIND SINHA - CEO M/s. Business Advisors Group, Mumbai
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November 2018
EVENT UPDATE
ITMA ASIA + CITME ENJOYS ANOTHER SUCCESSFUL PRESENTATION lighted with the positive outcome from our latest event.” Mr Wang Shutian, President of China Textile Machinery Association (CTMA), added: “The strong turnout of visitors to the combined show reinforces the reputation of ITMA ASIA + CITME as the most effective business platform in
Strong attendance affirms combined show’s industryleading position in the region ITMA ASIA + CITME 2018, the region’s leading textile machinery exhibition, ended successfully after five days of exciting product demonstrations and business networking. The sixth combined exhibition welcomed visitor ship of over 100,000 from 116 countries and regions, with an increase of 10 per cent from domestic visitors compared to the 2016 show. About 20 per cent of the visitors came from outside of China. Of the overseas participants, Indian visitors top the list, reflecting the strong growth of its textile industry. Following closely were trade visitors from Japan, China Taiwan, Korea and Bangladesh.
China for the industry. We shall continue to do our best to present the best technologies from both east and west to Chinese and Asian buyers.” The total exhibition area at ITMA ASIA + CITME 2018 grossed 180,000 square metres and spanned seven halls. A total of 1,733 exhibitors from 28 countries and regions demonstrated their latest technological products that focus on automation and sustainable production. Following the successful staging of the 2018 edition, the next ITMA ASIA + CITME will be held in October 2020 at the National Exhibition and Convention Centre (NECC) in Shanghai.
Mr Fritz P. Mayer, President of CEMATEX, said: “Response to the combined show has been very strong. There was a larger pool of qualified buyers and most of our exhibitors were able to achieve their business objectives. We are de-
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The combined show is owned by CEMATEX, together with its Chinese partners – the Sub-Council of Textile Industry, CCPIT (CCPIT-Tex), China Textile Machinery Association (CTMA) and China International Exhibition Centre Group Corporation (CIEC). It is organised by Beijing Textile Machinery International Exhibition Co Ltd and co-organised by ITMA Services. For more information, please visit www.itmaasia.com or www.citme.com.cn.
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EVENT UPDATE
YARN EXPO AUTUMN 2018 Yarn Expo Autumn wraps up with 501 exhibitors and over 19,000 visitors More exhibitors than ever joined Yarn Expo Autumn 2018, which was held concurrently with ITMA ASIA + CITME from 15 – 17 October at the National Exhibition Convention Centre (Shanghai). 501 suppliers from 14 countries & regions participated, with new countries to the show including France. This international diversification,
we’ve welcomed premium French linen and advanced Italian chemical fibres. Yarn Expo is a platform that promises to gather all of the top suppliers under one roof for genuine buyers.” With demand rising within the Chinese market for fancy & specialty yarns, suitable for stand-out fashion trends, the trade potential for this product category was high. Business for eco-friendly and natural yarns was also reported to remain steady this edition, reflected by the India Pavilion which increased in size by around 40% this year. Exhibitor feedback
“We are using Yarn Expo as a platform for brand exposure. We have a very good feeling about the demand for premium products in China. Yarn Expo has many more quality visitors in comparison to other fairs. We have had a very positive experience and will certainly return.” Mr Hervé Denoyelle, Business Development Manager, Safilin, France “
as well as strong domestic numbers, demonstrated Yarn Expo’s increasing recognition as a top show in the industry. What’s more, almost 80% of exhibitors were returning from successful past editions, showing their support of the fair.“Although Yarn Expo was unable to be held concurrently with Intertextile Apparel this year, more industry players recognise this fair as a top show for yarn and this is why the turnout remained very strong,” explained Ms Wendy Wen, Senior General Manager of Messe Frankfurt (HK). “Our product range was more diverse than ever as exhibitors increasingly see China as the ideal market to introduce their latest innovations. For example, this year
The participation in the India Pavilion has been quite good this year, all of the leading Indian companies are here and we are occupying much more space. It’s important to be here, the fair reflects market demand, and everybody comes here twice a year. We see a lot of potential growing in China.” Dr Siddhartha Rajagopal, Executive Director, Texprocil (India Pavilion organisers) Buyer Opinion Yarn Expo has a good reputation in the textile yarn industry, buyers are becoming more internationally diversified each year, which can meet my purchasing needs. Partners and visitors at Yarn Expo each year can meet and exchange here to strengthen their business relationships. From this perspective, Yarn Expo plays a role as both a link and bond.” Mr Zhanfeng Chen, Purchasing Manager, Zhejiang Xinhai Textiles Co., Ltd, China Yarn Expo Autumn is Asia’s leading trade platform for the yarn and fibre industry, with quality suppliers from around the world showcasing natural and blended yarns including cotton, wool, flax, and man-made fibres and yarns, as well as specialty products including elastic, fancy and blended yarns. Last year’s Autumn Edition attracted 493 exhibitors from 13 countries and regions, and 17,185 trade buyers from 84 countries & regions. The fair is organised by Messe Frankfurt (HK) Ltd and the Sub-Council of Textile Industry, CCPIT. For further information, please visit: www.yarn-expo-autumn.com. To find out more about all Messe Frankfurt textile fairs worldwide, please visit: www.texpertise-network.com.
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November 2018
EVENT UPDATE
“SILVER JUBILEE CELEBRATION” (KUSHAL TEXTILE INSTITUTE) Kushal Textile Institute (KTI), eminent entrepreneurs training institute in synthetic textile weaving sector, based at Surat, completed 25 years of their establishment on Friday, 19th October 2018. To celebrate this remarkable achievement they had organized a ceremonial function to felicitate supporters of their success over the period and few knowledge sharing lectures to acquaint and refresh attendees with Textile industry in Surat and world as whole.
also honoured by presenting a shawl by Mr. Adhvaryu & Mrs. Adhvaryu. Mr. Kishorchandra Jariwala was also felicitated and welcomed to the event with bouquet of flowers, a memento and honoured by presenting a shawl by Mr. Adhvaryu & Mrs. Adhvaryu. Mr. Sharad Tandon was welcomed and felicitated with bouquet of flowers and a memento by Mr. Kushal Adhvaryu (Executive Director – DigiEn InfoSoft LLP). All other dignitaries on dais were also felicitated and welcomed by presenting bouquets of flowers and mementos. Following this, Mr. Minesh Adhvaryu spoke about history of KTI. It was established in the year 1993, as Kushal Weaving & Designing Class, at an experimental small scale to educate industrialist and entrepreneurs who were already in the business and wanted to learn technofunctional details of the synthetic textile weaving business. From the very start itself, KTI received very warm welcoming response from the industry. Many interested industrialists started attending KTI for their benefit from the beginning itself.
The Silver Jubilee Celebration function was steered by MOC Mrs. Maharukh Chichgar, Mr. Tarun Chashmawala and Mr. Prashant Modi, who with their wit and wisdom entertained all guests throughout the program.
Mr. Minesh Adhvaryu said he is fortunate to have Mr. Surendrabhai Jariwala as Chief Guest of this event, as in the year 1993 Mr. Surendrabhai Jariwala himself did the opening ceremony of the institute. Starting from then, KTI has educated more than 1600 entrepreneurs. Mr. Minesh Adhvaryu concluded his speech with a small documentary filmed on Surat Textiles and role of KTI in it, shot by famous director Mr. Mehul Surti.
Mrs. Chichgar started the function with prayer. Later she invited Mr. Minesh V. Adhvaryu and Mrs. Malini M. Adhvaryu, Directors of KTI, to lead all esteemed guests on the dais. All dignitaries enlightened the occasion with lamp lighting. Mr. Surendrabhai N. Jariwala, Founder – Yoganand Group of Industries, was the Chief Guest of the event. Mr. Kishorchandra N. Jariwala, Direcor – Quality Textile, was the Guest of Honour. Mr. Sharad Tandon, CEO – STandon Consulting, was the Key Note Speaker on the special occasion. Mr. Rajnikant Bachkaniwala (President – WISTI), Mr. Amrishbhai Bhatt (Editor – Textile Graph), Mr. C. Y. Bhatt (Dy. Commissioner - SMC) and Mr. Ketan Jariwala (Director – Quality Textiles) graced the event as Special Invitees. Mr. Hemal Sakkai (President - KNOT) was also one of the dignitaries on the dais. Mr. Minesh Adhvaryu welcomed all dignitaries, invited guests, students of KTI and members of KNOT to the event, in his signature style welcome address. Mr. Surendrabhai Jariwala was felicitated and welcomed to the event with bouquet of flowers, a memento and he was
November 2018
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Kushal Network Of Textile (KNOT), alumni association of KTI was founded in year 2009. Mr. Hemal Sakkai President of KNOT briefed all guests about KNOT. This month KNOT entered into 10th year of its journey. So far KNOT has or-
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EVENT UPDATE ganized 62 different events on different topics ranging from development of Textile industry especially in Surat, technical seminars, management symposiums to personal development and entertainment. KNOT was grateful to have had many renowned personalities of world on its platform. KNOT has been continuously working for betterment of its members as well as Surat Textile industry. After this, the pillars and supporters in the success of KTI were felicitated by dignitaries on the dais. There were around 25 persons felicitated with mementos by KTI for their continued and valued support to the institute throughout its journey. All these guests felt honoured and were quite happy for their recognised support. On this auspicious event, there was Curtain Raiser event of DigiEn InfoSoft LLP, an IT company working in the fields of digitization of enterprises and Information Security of data critical organizations. Mr. Kushal M. Adhvaryu is Executive Director of DigiEn InfoSoft LLP. Partners and their families were called upon the dais for the curtain raiser with dignitaries on the dais. Mr. Surendrabhai Jariwala unveiled brochure of DigiEn and all dignitaries present on dais held brochures in their hands to mark the event with their gesture. Mr. Kushal Adhvaryu thanked all dignitaries on the dais for making the moment successful for DigiEn. He also welcomed and thanked all guests in the audience. He
briefed about DigiEn and its working. DigiEn basically works for process digitization solutions for SMEs. Flagship segment of DigiEn – One Umbrella Solution basically has integrated ERP with other features which cover an organization as whole and a single software solution runs the organization. He explained benefits of such solutions and processes of it. Mr. Ketan Jariwala congratulated KTI for its achievement and recalled his experiences with dear friend Mr. Minesh Adhvaryu. Mr. Amrishbhai Bhatt who also started his journey of Textile Graph around same period as KTI, recalled similarities in work of both organizations and their achievements. He also congratulated KTI for the success. Mr. Rajnikant Bachkaniwala shared his views on Surat Textile Industry in present times and its requirements for prospering further in his speech. Mr. C. Y. Bhatt focussed
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on building up good career and his times with Mr. Minesh Adhvaryu in his speech. Mr. Sharad Tandon (CEO, Standon Consultancy) in his keynote address on “Textile Industry – Kal, Aaj Aur Kal”, said that its not just technology that people need to change. It’s the mindset of people to do business in different ways with novel ideas also require much attention. Industrialists need to understand their customers rather than following trends. Customers have different requirements from different manufacturers, the association with customers teach in which direction production should be made and how attitude of entrepreneurs should be towards these changes. Technology can be an enforcer in this process but its not the main requirement of it. Mr. Kishorchandra Jariwala, Guest of Honour of the event, presented scenario of Surat Textile industry in his speech. With his knowledge of the industry, it will not be exaggeration to call him encyclopaedia of the industry. He presented many facts and figures in his speech relevant to the industry and encouraged entrepreneurs to venture into business with right type of machinery and skills. Mr. Surendrabhai Jariwala, Chief Guest of the event, said that Mr. Minesh Adhvaryu is like his son only and he saw Mr. Adhvaryu progressing throughout his life with dedi-
cation. Mr. Adhvaryu’s perfectionist nature made him achieve this success and fulfil requirements of Surat Textile Industry. Finally, Mr. Minesh Adhvaryu thanked all dignitaries, guests, students and other agencies for making the event grand success and attending the event whole heartedly. He thanked his late parents and family members for their continued support throughout. He finally thanked his wife Mrs. Malini Adhvaryu for standing by him in all goods and bads of professional as well as personal life and encouraging him to fulfil the dream. Later, all guests completed the event with national anthem.
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November 2018
EVENT UPDATE
COTTON TEXTILE EXPORT GROWS BY 26% DURING APRIL TO SEPTEMBER 2018 Ms. Smriti Zubin Irani, Union Textile Minister, stated that India held a special place in Global Textile Trade as the 2nd largest textile exporter in the world. Today, cotton yarn & fabric exports account for over 23% of Indiaâ&#x20AC;&#x2122;s total textiles and apparel exports. She emphasized that The Cotton Textiles Export Promotion Council (TEXPROCIL) should also look at propagating the growth in the MSME sector, as a third of its members fall under the MSME category. This has become more relevant in the light of the announcement made by the Prime Minister on 2nd November 2018 for the MSME sector. She further stated that it was for the first time that banking institutions were directed to give in-principle approvals to loans in 59 minutes. She urged the industry to take the benefit of ATUF scheme, as provided under the special package of Rs. 6,000 crore for the made-ups and garments sector. She assured that the Ministry of Textiles would provide all types of support to the cotton textile sector in increasing exports. She was addressing the gathering as the Chief Guest of TEXPROCIL Export Awards 2017 2018 in a glittering function held on 3rd November, 2018 at Mumbai. The Cotton Textiles Export Promotion Council (TEXPROCIL) presented 56 awards in 32 categories for the best export performance during 2017-2018. Out of the 36 companies receiving the awards in various categories, 7 companies received the prestigious export award for the first time. Another novel feature of this yearâ&#x20AC;&#x2122;s awards was the introduction of the award for the highest employment generated during fiscal 2017-18, including women employment. Shri Ujwal Lahoti, Chairman of the TEXPROCIL stated that the ongoing trade war between the US and China would possibly open up new opportunities for the cotton textile exports from India and we should be ready to explore them. The Government was also in the process of putting in place alternate schemes to promote exports which would improve the competitiveness of the products. These alternate schemes were expected to be WTO compatible. The alternate scheme would replace earlier schemes like MEIS etc. and it was believed that the level of support would not in anyways be lowered.
MEIS for fabrics also needed to be increased from 2% to 4%. TEXPROCIL would also request the Government to include Cotton yarn and fabrics under the ROSL scheme as these products also face the incidence of state levies as in the case of Made ups and Garments. The ROSL scheme currently covered only state levies. However, there are also central levies, the burden of which the exporters have to bear. To make exports competitive, these central levies also needed to be refunded under a new scheme. In the current year (April to September 2018), exports of textiles and clothing have declined by 3% with exports of readymade garments registering a steep decline of 16%. However, in this backdrop, it is heartening to note that exports of cotton textiles have grown by 26.8% in 2018-19 (April to September 2018). During this period, exports of cotton textiles (raw cotton, yarn, fabrics and made- ups) touched US$ 6235 million as compared to US$ 4917 million in 2017-18. While proposing Vote of Thanks, Dr. K.V. Srinivasan, Vice Chairman- TEXPROCIL, stated that although many issues related with the sector have been addressed, there are still a few, that require attention and intervention of the Government. Shri Ujwal Lahoti welcomed the package for the MSME sector. Interest subvention on pre-shipment and postshipment finance for exports by MSMEs has been increased from 3% to 5%. These measures would provide much needed support and encouragement to the MSME sector, which contributed significantly to the textiles exports. Under the package, GST- registered MSMEs would get 2% interest rebate on incremental loan up to Rs. 1 crore.
TEXPROCIL has proposed to include cotton yarn under the MEIS. The Cotton yarn is a value-added product with a lot of value addition taking place within the country. The
November 2018
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BRAND FOCUS
USTER QUALITY ALL THE WAY: FROM FIBER TO FABRIC Extended product range underlines USTER’s global leadership, as integration of EVS is completed. Quality solutions across the full range of primary textile production – from fiber to finished fabric – are now offered by Uster Technologies, following the successful integration of automated inspection systems from EVS. This expansion of capability means USTER is unique as the world’s only supplier of high-tech instruments for quality monitoring and management in spinning, weaving, knitting, finishing and nonwovens. The three EVS systems for vision-based fabric inspection are now presented under USTER branding. On April 25 this year, Uster Technologies announced the successful acquisition of Elbit Vision Systems (EVS), a world-leading high-technology supplier for automated vision inspection in the textile industry. Since then, both organizations have been working to integrate EVS into the USTER Group. This phase was completed on October 1, when EVS started operations under the name of Uster Technologies Ltd., based in Caesarea, Israel. The EVS fabric inspection systems are now presented under the USTER brand, with new names: USTER® EVS Q-BAR (fabric quality monitoring system), USTER® EVS FABRIQ VISION (fabric quality assurance system) and USTER® EVS FABRIQ SHADE (fabric shade optimization system). They also have a new look – the distinctive and award-winning dark-red and grey USTER design – confirming the identity of the fabric inspection systems at a glance. Think Quality for fabrics Automated inspection from USTER delivers major benefits for fabric producers. The three solutions provide both quality assurance and optimization of fabric yield in the final product. The high-tech inspection technology means fabric producers depend less on human judgment and can produce consistent, reliable quality. USTER® fabric inspection brings the Think Quality™ approach to fabric production. In the mill, the USTER approach starts with the principle of avoiding off-quality at the earliest possible stage. Here, the USTER® EVS Q-BAR detects faults during manufacturing, preventing long-running defects. This early control reduces material losses and removes the need for manual inspection after production. It’s the basis for constant and reliable quality, enhancing the mill‘s market competitiveness.
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For optimum quality, a consistently high rate of defect detection is required. USTER® EVS FABRIQ VISION ensures reliable monitoring, using automated control during intermediate and final inspection – eradicating the need for manual inspection. The system’s ability to capture any visible defects allows fabric yield to be optimized and prevents claims. For dyed fabrics, color consistency is vital – from beginning to end and from side to side of a roll, as well as between different rolls of the same lot. USTER® EVS FABRIQ SHADE monitors shade variation in almost any process where color is critical. It allows fabric producers to deliver a constant shade in the end product, preventing second quality and keeping customers satisfied. USTER® EVS FABRIQ VISION and USTER® EVS FABRIQ SHADE also provide a number of options for improving process efficiency, while also optimizing fabric yield. Features such as the infrared marker, the cutting-table control and the laser pointer underline the superior technology of USTER® systems. Smart automation, process optimization and user-friendliness all lead to the goal of managing a textile mill with quality in mind. Perfect match USTER is the world’s only supplier of quality solutions for the textile industry from fiber to fabric. With EVS, USTER strengthens its portfolio in process monitoring and quality management for weaving, knitting, finishing, and nonwovens. The perfect match of products is underlined by the fit of two companies holding leading roles in their fields, both dedicated to high-tech and driven by innovation. They also share the basic business goals: transparency in quality, through measuring and monitoring intermediate and final products. Their joint conviction is that automated quality control for objective assessment is crucial to textile businesses success. The inherent dedication to quality – another common ideal for EVS and USTER – is more valuable than ever in today’s competitive market. Customers expect unique products, at the right quality and free from unacceptable defects, every time. The combination of data from the spinning process, and on fiber, yarn and fabric quality enables fact-based decisions to achieve constant quality and improve efficiency and productivity. “The integration of EVS into the USTER Group is recognized as a synergetic acquisition adding value to USTER’s offer of expertise and services. Additionally EVS is for us an opportunity to explore business in additional textile fields,” says Thomas Nasiou, Uster Technologies CEO.
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November 2018
BRAND FOCUS THE GLOBAL LANGUAGE OF QUALITY GETS APPY
Trends
New era
The fact that USTER has been measuring and analyzing quality data for fibers, slivers and yarns for six decades allows unique analysis. For example: yarn evenness for cotton ring yarns has remained stable since 1997 and no further significant improvements have been made in this sector – including well-established ring spinning machines, which lately don’t feature innovative changes. The figure clearly shows the development over the years. Uster Technologies doesn’t expect further improvements in evenness from ring spinning in the future – and there is also hardly no potential to further increase yarn evenness.
For the first time, USTER® STATISTICS is now offered in an app format – meeting the increasingly mobile requirements of the industry and the world. For this new era, the knowledge base and data in the app are portable and quickly accessible any time, even if no internet connection is available. The USTER® STATISTICS 2018 app is ready to download now – for free – from the usual app stores. The easy-touse concept of the STATISTICS app offers useful search mechanisms with customizable settings. Favorites – individual filters can be stored to recall frequently-used benchmarks. All information – charts, tables and interactive tables as well as processing data – can be sent or printed, enabling direct communication between business partners via the STATISTICS app. The app serves users in 11 different languages and the built-in FAQ offers immediate support – which is continuously extended by the addition of new answers. An outstanding feature of USTER® STATISTICS 2018 is a virtually seamless blended yarn range. Users can enter their chosen blend ratio in 1% steps. A graph relating to the input value is then selected in the background. This
The new USTER® NEWS BULLETIN No. 51 covers more trends in more detail under the title `USTER® STATISTICS 2018 – The industry’s quality language enters a new dimension´. (Free download available at www.uster.com/ unb51.) Readers will also find the section on `What’s New´ in USTER® STATISTICS 2018 very informative. Outlook The basic steps for the future are now in place, providing the established benchmarking data in a mobile app and cloud-based. This is the foundation for introducing new data and features to USTER® STATISTICS faster than ever before. At the USTER laboratories in China and Switzerland, thousands of fibers and yarns have been tested tirelessly and the data processed for USTER® STATISTICS 2018. These lab teams will continue their efforts, ensuring that USTER® STATISTICS remain the essential benchmarks for comparing key quality characteristics along the entire value chain, from raw fiber through sliver and roving to the final yarn and beyond. The commitment into the future is to offer yarn producers, weavers, knitters, yarn traders and retailers the essential framework to specify and obtain the quality they need. Even more importantly, due to the globalization of textile trade, USTER® STATISTICS enables all users to speak ‘the global language of quality’ – needing no translation and easily understood by everyone.
fulfills requests by many users for more blended yarn options in USTER® STATISTICS. Uster Technologies enters a new level of superlatives with USTER® STATISTICS 2018. The sheer number of diagrams illustrates the variety and diversity of yarns on the market today. The newly-released USTER® STATISTICS includes new quality characteristics, extended yarn count ranges and simply more yarn types – illustrated in nearly 4,000 graphs, with quality data on numerous fibers, yarns and processes. What began in 1957 as three simple tables has grown to an immense volume of data – all organized into a unique dataset to serve the textile industry on an even more advanced level. November 2018
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USTER offers animated videos for USTER® STATISTICS users. Eight easy-tounderstand clips explain the essentials of USTER® STATISTICS and are published on
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ASSOCIATION NEWS FABRIC OF UNITY Smt. Smriti Zubin Irani unveils “Fabric of Unity” at Apparel House, Gurugram as part of AEPC Unity Day celebrations Gurugram: In celebration of unveiling of the ‘Statue of Unity’ at Gujarat on 31 October, 2018. AEPC had organized “Fabric of Unity”, an event to celebrate Indian Textiles, an embodiment of National integrity of the country. The event was graced by Smt. Smriti Zubin Irani, Honorable Union Minister of Textiles, Govt. of India at Apparel House, Sector 44, Gurugram and Shri HKL Magu, Chairman, AEPC. EC Members of AEPC, Officials from Ministry of Textiles and Senior representatives from the Textiles Councils and Associations, Representatives from brands, ETI, ATDC students, NGOs working in this sector were also present at the event. Rashtriya Ekta Diwas is observed every year across India on 31 October to commemorate the birth anniversary of the Iron man of India Sardar Vallabhai Patel. Observance of this day provides an opportunity to re-affirm the inherent strength and resilience of our nation to withstand ac-
tual and potential threats to unity, integrity and security of our country. Speaking at the event Shri HKL Magu, Chairman, AEPC said “Indian textiles have played an important role in the Indian freedom movement and what can be a better example of Unity in diversity than the Indian textile heritage. The Fabric of Unity is an event to celebrate this. Father of the nation Mahatma Gandhi regarded Khadi as the material embodiment of an ideal’ that represented freedom on one hand and a feeling of self-reliance and economic selfsufficiency on the other. This year happens to be AEPC’s 40th year of service for promoting Apparel exports around the world. We feel proud to be working on some very important initiatives to promote inclusion and sustainable apparel eco system. In the words of our Honorable Prime Minister, Sardar Patel formulated solutions one by one, weaving the warp and weft of unity on the axis of a single thread.” AEPC celebrates this day to reaffirm our belief in the strength of Indian Textiles to bring together the most diverse cultures and traditions of India” The event saw the Unveiling Fabric of Unity, taking of the Unity Pledge and Unity march from Apparel House. Congratulating the AEPC team after unveiling the Fabric of Unity, Smt. Smriti Zubin Irani, Minister of Textiles said that,“ AEPC has organized this Fabric of Unity event in which industry, workers, and volunteers took the pledge to work for the betterment of the nation . In continuation to this spirit of the Unity Pledge - to contribute to the nation building as an unified entity, AEPC can take this concept of Fabric of Unity forward by showcasing the rich history of the diverse fabric and textiles traditions of India at AEPC premises. ”
SWITZERLAND:THE CRADLE OF INNOVATION With Swiss textile machinery companies, the ‘inventor gene’ leads to added value for customers Over the centuries, the sheer innovative spirit of the Swiss has been demonstrated many times through inventions spanning various fields of human experience. Their impact on the global textile industry has been among the most notable, with continuous and significant develop-
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ments. Swiss textile machinery companies have been at the core of this naturally-evolving tradition of inventiveness. Today, the producers of machines and components and service providers in Swiss Textlile Machinery sustain that heritage by a commitment to ongoing innovation that will influence the textile industry worldwide in future. A single click and an application starts, another one and a
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ASSOCIATION NEWS file opens, or closes... Nowadays, hardly anyone remembers how we managed before the mouse made computer interactions so easy, quick and intuitive. In fact, it was a Swiss, Daniel Borel, whose inventiveness first brought the pc mouse to series production in 1982, launching a mass-market driver of progress that has been literally lifechanging. Life is also sweeter today thanks to pioneers from Switzerland in the world of chocolate: their ingenuity perfected the exquisite taste we know today, and in 1819 François-Louis Cailler devised the now-familiar tablet format which made chocolate more available and affordable worldwide. These are just two examples among many – proving that the innovative spirit is in the DNA of the Swiss people. Some such developments have impacted on our individual lives, others on a particular business or industry. Looking back in history, Swiss inventions have repeatedly energized the global textile industry. The list includes: Caspar Honegger’s weaving loom (1842), Georges Audemars’s rayon artificial silk (1855), Isaak Groebli’s shuttle embroidery machine (1863), Karl Friedrich Gegauf’s hemstitch sewing machine and later inventions such as Othmar Winterhalter’s zip (1923) and George de Mestral’s Velcro fastener (1951). From the more recent past, there’s no need to elaborate on the successful advances of Swiss Textile Machinery members, which will surely be wellknown to most readers.
in Ancient Egypt around 2000 BC and the modern age of advanced technical textiles. From pyramids to high-tech fabrics integrated in walls, ceilings and flooring. Building customer trust Across the generations of Swiss textile machinery firms, expertise has been handed down – along with the ‘inventor gene’. Driving it all, however, has been a recognition that customer requirements are the priority. Meeting those needs through innovative solutions is the real goal. “The years of experience and heritage of innovation definitely bring added value for our customers, who trust Swiss Textile Machinery members to help them build their own business success,” says Cornelia Buchwalder, Secretary General of the association. Some of the standards set by the Swiss textile machinery companies have been established for decades – as readers might know from textbooks during their studies. As ‘Industry 4.0’ progresses, even more new technologies and standards can be expected. “I am confident that Swiss Textile Machinery members will continue to introduce innovations which will influence the worldwide textile industry in future – and I look forward with great anticipation to ITMA 2019 in Barcelona,” says Buchwalder.
The inventing tradition Years ago, most enterprises were family businesses, often built on the founders’ invention of a technology or machine which was then further developed and improved over generations. Many Swiss textile machinery companies have a history dating back more than a century – and some are still family-owned. The tradition of innovation evolved naturally over decades for the Swiss textile machinery manufacturers, component producers and service providers. Inventing is still a way of life today, and the fruits of this philosophy has been demonstrated at ITMA Asia + CITME 2018, where 30 members exhibited. The sheer power of Swiss innovation in textile technology is founded on a combined total of 3968 years of experience by these companies. It’s a continuous commitment to in-depth R&D over those years, equating to the time-span between the world’s first multicolored fabrics
‘‘ Everyone you meet always asks if
you have a career, are married, have children, etc., As if life was some kind of grocery list. But no one ever asks if you are happy
’’
November 2018
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MARKET REPORT
MARKET FOR TEXTILES & CLOTHING (MTC)’ 2017 BY TEXTILE COMMITTEE 1.The Indian Textiles and Clothing (T&C) industry plays a crucial role in the Indian economy and contributes about 10% of industrial production and 2% of Gross Domestic Product (GDP) of the country. The industry also creates an employment opportunities for about 45 million people and accounts 13.61% of the export of the country with a share of 5.34% in textiles (HS Chapter 50 to 60) and 8.27% in clothing (HS Chapter 61 to 63) in the global market during 2016. 2. The domestic demand of textiles, which is characterised by demand from Household and Non-Household sector, plays a significant role in the overall growth and performance of the Textiles Industry of India. The household sector is the major growth driver and contributes about 53.39 % to the overall demand of textiles and clothing products. 3. In order to estimate the domestic demand for Textiles and Clothing in the household sector, the Textiles Committee has been publishing an Annual Report titled “Market for Textiles and Clothing (MTC)” since the year 1969. 4. The report estimates the per capita and aggregate demand of textiles & clothing in the country by region, gender, area, income group etc. besides estimating the preference pattern by fibre, product groups viz. woven apparels, knitted apparels, home textiles, etc. in the household sector of the country. This is the only authenticated report available in the country, which provides domestic market size of textiles at disaggregated level. 5. The report is published on the basis of the textile purchase data collected bi-monthly from selected panel household across the country. The data base generated from the collected data is analyzed and findings of the report are published in the form of an annual Report. The latest annual report “Market for Textiles and Clothing (MTC): National Household Survey 2017” has been prepared by the Textiles Committee. Besides, estimating the domestic demand for 2015 & 2016, the report has also forecasted the market size for 2018. The key findings of the “Market for Textiles and Clothing (MTC)” are as follows: I. Domestic demand of Textiles in the Household sector: The overall market size of Textiles and Clothing including exports has increased from USD 145.71 billion in 2015 to USD 146.63 billion in 2016, which is expected to touch USD 164 billion by 2018. Out of USD 146.63 billion exports account for USD 35.43 billion whereas Household sector account for USD 78.28 billion followed by USD 32.91 billion of Non-Household sector in 2016. Thus the house-
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hold sector contributes 53.39% to the overall market size of the Textiles and Clothing and the same has been analysed in detail in the MTC, 2017. II. Aggregate demand of Textiles & Clothing in Household sector in terms of quantity and value:
The aggregate demand of Textiles & Clothing is 41.06 Bn metres in 2016 as compared to 38.54 Bn metres in 2015 and have experienced an annual growth rate of 6.55 percent of expected to touch 45.32 Bn.Mtrs. by 2018, growing at a Compound Annual Growth Rate (CAGR) of 5.34 per cent between 2011-2018. In terms of value, the demand has increased to Rs.5261.53 Bn in 2016 as compared to Rs.4883.57 Bn in 2015 and have experienced an annual growth rate of 7.74 percent, which is expected to touch Rs.6204.02 Bn. by 2018, with CAGR of 9.54 per cent between 2011-2018. III. Per Capita Demand of Textiles & Clothing in the Household Sector: The per capita demand of textiles is Rs. 4081.60 in 2016 as compared to Rs. 3836.13 in 2015 and has experienced a growth of 6.40 percent, which is expected to touch Rs.4762.90 by 2018, with a CAGR of 8.53 per cent between 2011-2018. On the other hand, the per capita demand of textile in terms of quantity has increased to 31.85 metres in 2016 as compared to 30.27 metres in 2015 with a growth of 5.23 percent during the period, it is expected to touch 34.58 mtrs. by 2018, with a
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MARKET REPORT CAGR of 4.30 per cent between 2011-2018. The change in per capita demand indicates that an average personâ&#x20AC;&#x2122;s consumption of textile has increased by 1.58 metres during the period, . It is pertinent to mention that while the growth in demand is 6.91percent in the urban area, it is 6.01 percent in the rural area during the same period. IV. Fibre wise Demand of Textiles: The aggregate demand of cotton fibre based product is 17.22 Bn metres in 2016 as compared to 16.51 Bn metres in 2015 with a growth of 4.28 percentage, which is expected to touch 19.29 Bn.meters by 2018. The demand for manmade fibre based product is 23.34 Bn metres in 2016 as against 21.60 Bn metres in 2015 with a growth of 08.04 percentage, which is expected to touch 25.46 Bn.metres by 2018.
The projected aggregate demand of textiles by sector of manufacturing estimated for 2018 for Mill made/power loom, Knitted/Hosiery and Handloom sector is 37.24 Bn.Metres, 5.56 Bn.Metres and 2.53 Bn.Metres respectively. VI. Major Varieties demanded by the Household sector:
Some important varieties which are highly demanded in the household sector, belongs to (i) personal clothing and (ii) home textiles. Among the personal clothingâ&#x20AC;&#x2122;s, products like shirt, trousers, frock, skirt midi, jeans (male and female), sweater, saree, kurta pyjama, leggings constitutes the major varieties in the reference period. Similarly, the inner wears like Banian, underwear, briefs, petticoat, panties, brassiere, are also contributed a major chunk of demand in the personal clothing categories. The report indicates that the market size of personal clothing items is 37.87 Bn metres during 2016 as against 35.52 Bn metres in 2015 and has experienced a growth of 6.60 percent during the reference period. Major Varieties of Personal Clothing & Home Textiles
Similarly, the aggregate demand for pure silk and woolen fibre based product is 0.34 and 0.16 Bn. metres respectively in 2016 as against 0.27 and 0.15 Bn metres in 2015, showing a positive growth of 25.18 percent and 8 percent respectively, which is expected to touch 0.37 and 0.20 Bn.metres respectively by 2018. The survey reveals that out of the total aggregate consumption of 41.06 Bn.million metres (Per Capita 31.85 metres) of textiles in the year 2016, Manmade and Blended/Mixed textiles together have the largest share of 56.83 percent followed by Cotton textiles with 41.94 percent, Pure Silk textiles with 0.84 percent and Woolen textiles with 0.39 percent. Hence, the demand for manmade fibre based products has been growing and contributing significantly to the overall demand in the household sector. V. Demand of Textiles as per the Sector of Manufacturing:
The Mill/ Powerloom sector has contributed 33.97 Bn metres (82.72%) to the overall demand of textiles in 2016 compared to 31.85 Bn metres in 2015 (82.65%). Similarly, the Knitted sector has contributed 4.94 Bn metres (12.04%) to the total basket in 2016 as against 4.77 Bn metres (12.39%) in 2015. At the same time, the handloom sector contributed 5.24 percentage to the total demand of textiles in the household sector. The aggregate demand for handloom textiles is 2.15 Bn metres in 2016 as compared to 1.91 Bn metres (4.96%) in 2015. The demand of handloom textiles has increased by 12.66 percentage as compared to the previous year.
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MARKET REPORT On the other hand, the products like chaddar, bedsheets, towel and terry towels contributed significantly in the hometextile segment. In addition, the products like mosquito net, pillow cover or cushion cover, furnishing materials, blankets have also increased their presence in the product basket. Conclusion The demand for the household sector is the major contributor to the overall growth of the sector with 53.39 percentage of share in the total market size. While the export of T&C decreased at 4.66 percentage, the demand in household & non-household sector grew by 2.82 and
1.51 percentage respectively during 2016. It is worth mentioning that the growth in household demand of textiles has brought about additional demand for 2525 Mn.metres of fabrics, which is an indication to the required capacity expansion in the fabrics manufacturing in the country. Similarly, the growing demand for the newly emerged products like legging etc. provides an indication at the change in preference pattern of the consumers in the country during the period. Hence, the many findings in the report may provide authentic data & insights for informed decision making by the businesses, trade & industry, researchers & policy makers etc.
NEWS LENZING INTRODUCES NEW VEOCEL™ LYOCELL FIBERS DESIGNED FOR ECO-RESPONSIBLE FLUSHABLE WIPES he Lenzing Group (Lenzing) has announced the launch of a new VEOCEL™ Lyocell fiber with Eco Disperse technology which is designed for use in flushable wipes. This new fiber demonstrates enhanced biological disintegration performance. The inclusion of this new fiber enables more diverse design opportunities while providing exemplary wet strength and disintegration performance. Versatile and tailor-made for daily care routines, the new VEOCEL™ Lyocell fiber with Lenzing’s Eco Disperse technology offers optimized flushability and represents the most advanced fiber under the VEOCEL™ brand portfolio. With botanic origin, all VEOCEL™ Lyocell fibers with Eco Disperse technology feature strong wet strength, biodegradability and effective liquid management. These cellulosic fibers come in cut lengths of 8 mm to 12 mm, and are versatile for blending ratios of 20% - 40% in most wetlaid processing technologies. Nonwoven products featuring a blend containing any of the VEOCEL™ Lyocell fibers with Eco Disperse technology and wood pulp have been certified as “fully flushable” per INDA/ EDANA[[1]] Guidelines for Assessing the Flushability of Disposable Nonwoven Products issued in May 2018, after passing seven rigorous industrial tests. “Flushability” is not only a hot topic among media, regulators and the nonwoven industry value chain, but also a growing social issue that impacts the sewer infrastructure in communities around the world. The introduction of VEOCEL™ Lyocell fibers with Eco Disperse technology is a positive example of Lenzing’s advocacy for the adoption of more sustainable alternatives in the nonwoven industry value chain and meets the various product and performance requirements across different core markets.
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“We take a proactive approach and lay the foundation for flushable wet wipes that combine convenience with environmental responsibility, so that we can bring optimal quality and performance to flushable nonwoven products, as well as other nonwoven segments,” said Wolfgang Plasser, Vice President of Global Business Management Nonwovens, Lenzing AG. While non-biodegradable synthetic fibers (e.g. polyester) are the most common blending fibers in today’s nonwoven fabrics for wipes applications, the versatility of VEOCEL™ fibers offer a sustainable and botanic alternative to synthetic materials. When added to nonwoven products, VEOCEL™ Lyocell fibers offers value-added benefits of enhanced absorbency, natural smoothness, and most importantly, biodegradability. Enabled by Eco Disperse technology, wipes made from the new VEOCEL™ Lyocell fibers have high wet strength usability and can disintegrate within a shorter period of time. For instance, nonwoven fabrics with 20% of the new VEOCEL™ Lyocell fibers and 80% of wood pulp reach >90% disintegration within 30 minutes, which is faster than the passing benchmark of the Disintegration Test FG502 in INDA/EDANA Guidelines for Assessing the Flushability of Disposable Nonwoven Products issued in May 2018. VEOCEL™ Lyocell fibers are produced via a sustainable, closed-loop process, where >99% of the solvent used for the production process will be recovered and reused. The fibers can be adopted as blending material for nonwoven products including baby wipes, facial cleansing wipes, flushable wipes, general purpose wipes, and intimate wipes.
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COTTON REPORT
COTTON AND YARN EXPORTS CONTINUE TO RISE IN SEPTEMBER Cotton export jumps 29% in 2017-18 marketing year
both in terms of volume and value.
In September, cotton shipment jumped 48% YoY to 1.29 lakh bales. Bangladesh was the largest importer of Indian cotton in September, followed by Vietnam and Indonesia. China was the fourth largest importer. The unit prices realisation averaged INR137 per kg or US cents 88.41 per pound. Domestic spot prices were at US cents 83.31 per pound while global spot benchmark, the Cotlook ‘A’ index for September averaged US cents 89.35 per pound.
Cotton yarn export was at 95 million kg worth US$312 million (INR2,204 crore), 12% above previous year’s level. 74 countries imported cotton yarn from India at an average price of US$3.27 a kg, down US cents 15 from previous month and US cents 15 up from a year ago. China reduced its import of cotton yarn from India in volume and value terms. It was followed by Bangladesh with volume and value both rising 65% over the year. In August too it had clocked a growth of 70-80% increases. South Korea and Pakistan were the other major importers, with former almost doubling imports from India and latter declining. Peru was the fifth largest destination. Seven countries did not import any cotton yarn from India this September as they had imported yarn worth US$0.83 million same month last year. However, they were replaced by nine other countries which imported yarn worth US$1.15 million. Syria, Kenya, Mexico, Indonesia and Thailand were among top five fastest importers of cotton yarn in Sep-tember
Thus, cotton export ended 2017-18 marketing year (OctSept) with shipment of 8.70 million bales (170 kg each) as against 6.74 million bales exported in the previous marketing year, implying a jump of 29% YoY. Bangladesh was the largest importer of Indian cotton during the year, followed by Pakistan, Vietnam and China. These four buyers accounted for 82% of total shipment and rest was exported to 37 countries, of which, Indonesia, Malaysia and Thailand formed 13.5%. This means only seven destinations accounted for a little more than 95% of total shipment. In terms of value, exports were at INR17,400 crore or US$2,700 million, increasing by 32% and 35% respectively over 2016-17 marketing season. Cotton yarn export up 12% in September as China reduces buying
In September shipment of fibre, spun and filament yarn continued to march up on a low base and higher pricing. They were 24% up in INR term and 11% in US$ terms during the month at US$572 million. Spun yarns shipment totaled 118 million kg (up 6%) worth US$379 million (up 11%) implying an average unit value realization of US$3.20 per kg, up by 16 cents compared to last year. Meanwhile, the INR against the US$ weakened to INR70.63 this September, which augured well for exports. China was the largest buy-er of spun yarns, topping
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while Iran, Bahrain, Argentina, United Kingdom and Australia significantly reduced their imports compared to last year. 100% man-made fibre yarns exports declined in September, comprising 4.1 million kg of polyester yarn, 1.3 million kg of viscose yarn and 1.7 million kg of acrylic yarn. Polyester yarn exports rose 25% in value while viscose yarn exports value declined sharply by 50% during the month. Acrylic yarn exports were up 61%. Polyester spun yarns worth US$10.5 million were exported to 51 countries at average unit price of US$2.51 a kg. Turkey was the largest importer of polyester yarn, followed by USA and Brazil. Unit price real-ization was up
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COTTON REPORT US cents 2 compared to last month and up US cents 25 from last year. Viscose yarn worth US$4.7 million or INR33 crore was exported in September at an average price of US$3.73 per kg. Bangladesh was the top importer worth US$0.9 million, followed by Belgium and Italy. Tur-key was the fourth largest importer of viscose yarn during the month, having ranked top in August. Blended spun yarns worth US$48 million were exported
in September, up 11% YoY in value terms. During the month, 9.4 million kg of PC yarns was exported worth US$27 million while 4.4 million kg of PV yarns were exported worth US$14 million. Bangladesh, Egypt and Colombia, were the largest importers of PC yarn from India while Turkey was the single largest importer of PV yarns from India followed distantly by USA. Shipment of all kinds of filament yarns totaled 56 million kg, up 4.8% YoY valued at US$107 million.
GLOBAL TEXTILE PRICING TREND IN OCTOBER Cotton
Cotton Yarn
In India, cotton prices were stable to soft as arrivals started picking slowly and steadily during October. Some varieties also found support of support price announced and lesser crop size this year. Benchmark, Gujarat Shankar-6 was traded at INR46,260 per candy, down INR765 from last month. Prices of other varieties were down INR7551,345 a candy. Reports during the month pointed out that traders were buying cotton at INR50-100 more than MSP before arrivals peaked. Meanwhile, the Cotton Corporation of India, which was gearing up for procurement operations at MSP from farmers had to now wait for a while as prices are above the MSP.
Cotton yarn market in China were under correction in October given the fall in domestic cotton prices. Yarn sales were steady and prices retreated slightly from stability. Cotton yarn 32s and 21s saw smooth sales. Producer kept offers stable but discounts were available for actual discussions. 32s cotton yarn prices fell to 24.06 Yuan a kg (US$3.48 a kg) while 40s fell to 25.16 Yuan a kg (US$3.63 a kg) both down US cents 7.
Cotton US Futures weakened during October despite some lifting seen in the last week as the market ignored a dismal weekly export sales report and instead reacted to message by President Trump about a good conversation he had with President Xi about trade and North Korea. The market hoped for a resolution to the trade war, or at least the easing of any additional threats of more tariffs. However, trends are still mixed. Export demand should
In India, cotton yarn prices rolled over given the either way movement in cotton prices. With cotton arrivals picking up, this may prompt yarn makers to maintain stable yarn prices. 30s carded cotton yarn for knitting rolled over at INR230 a kg (US$3.13 a kg, down US cents 6 due to weak INR) in Coimbatore while export offer rolled over at US$2.90 a kg. Polyester chain pricing Polyester prices ended October with prices plunging and rocking the dynamics in the upstream raw material. Players in each level of the polyester chain blamed each other for the downtrend. Raw material makers blamed downstream for the debacle while downstream blamed the upstream for easing cost support. However, the downtrend in prices should ideally be attributed to the waning demand as the peak demand season come to a close. Polyester filament (PFY) prices nosedived in China as upstream feedstock cost eased dramatically. Local offers were generally cut in various proportion with POYs and FDYs falling rapidly than DTYs. In Pakistan, local DTY prices were stable and were at par with offers for imported goods. Indian PFY offers were generally stable.
improve soon for prices to rally significantly this year, but any increase in demand has to emerge without purchases by China for a while. December contracts lost US cent 1.89 month on month to average at US cents 77.94 per pound. Global spot benchmark, the Cotlook A index, also stepped down sharply by US cents 2.52 on the month to average at US cents 86.83 per pound.
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Polyester staple fibre (PSF) prices declined to 13 weeks low in China following quick losses in feedstock prices and tepid demand. Domestic markets saw rigid demand while export offers declined on low level discussions. In Pakistan, producers held stable offers and were active to offload goods. In India, producers cut down offers for November, after three months of stable run, amid weak
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COTTON REPORT sentiment. Polyester yarn prices were down in China amid limited sales and upstream PSF cost declining to multi weeks low. However, margins were still high given the slower fall in prices compared to PSF. In Pakistan, polyester yarn prices remained supported by higher prices of imported yarn amid weakness in currency. In India, polyester yarn prices rolled over but had limited room to increase Purified terephthalic acid (PTA) prices dropped in Asia while futures market in China retreated significantly once
and lackluster sales in downstream polyester industry. In Europe, MEG market awaited October contract settlement, as talks continued. Bulk spot prices slipped further on ample import while truck prices were stable to soft. In US, MEG October contracts settled down while ethylene oxide contract prices for October fell 3.3% on back of decrease in ethylene contract. Asian PTA markers declined US$65 month on month with CFR China at US$982-984 a ton and offer from Taiwan/ Korea at US$1,000-1,012 a ton. MEG spot prices declined US$57 during October to average US$838-842 a ton CFR China and US$840-850 a ton CFR South East Asia. COURTESY: TEXTILEBEACON.COM - +91-9819915227
again. Support from upstream paraxylene also turned weak while processing margin stayed stable. In paraxylene markets, no major settlement for November Asian Contract Price was reached while a partial settlement was heard done.
NITIN MADKAIKAR
Textile Beacon
Mono ethylene glycol (MEG) prices in Asia weakened amid bearish sentiment after crude oil values declined
ASSOCIATION NEWS ORIGINAL TECHNOLOGY MAKES THE DIFFERENCE ITMA ASIA + CITME 2018, Asia’s foremost trade fair dedicated to textile machinery, is once again marked by a significant presence of German companies both in their number and in the quality of their technology. Visitors to the fair will have an opportunity to appreciate the high level of technology being proposed by more than 100 exhibitors from Germany, including more than 80 VDMA member companies. They cover nearly all different machinery chapters with a focus on spinning, nonwoven, weaving, knitting, warp knitting and finishing. The overall exhibition space occupied by German machinery manufacturers is more than 7,000 square meters, confirming Germany’s leading position among exhibiting foreign countries. The German exhibitors increased their booth space by approximately 15 % compared to 2016. “Choose the original - Choose success” is the message of the VDMA Textile Machinery was at this trade fair. On the November 2018
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occasion of the VDMA press conference on the opening day of ITMA ASIA, Ms Karin Christine Schmidt, Technical Director VDMA Textile Machinery, emphasised: “Copycat machines may look similar to the systems they are designed to emulate. But only originals do not simply follow but are pacesetters of technological progress.” Original technology is a keystone of innovation. It has the potential to successfully turn visions of entirely new possibilities in the textile production into reality. This approach is visualised at the VDMA booth. The stand achieves attention and emotion through the picture motif: Neuschwanstein Castle. This world-famous tourist magnet is more than that: it is also a successful original. A vision, which could be successfully implemented in the long term through innovation and technology . Members of VDMA has given positive feedback about the association & VDMA is proud of that positive vibes.
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SURAT REPORT Upset for Traders : Sale of polyester fabric decreased upto 40% The traders of the Surat’s textile industry are unhappy as there is sharp decrease in demand of polyester fabrics. Sluggish market and money crisis have resulted in decline in the demand of finished fabrics in Surat. Shortage of cash rotation in the market has led to this griming situation. The sale of polyester fabric including saries and dress material has decreased by almost 40%. All is not well for MMF based surat textile industry. Post demonetisation, the industry has hit hard by new tax regime GST. The impact of GST is particularly stark in the highly fragmented synthetic textile industry, which attracts different GST rates at different stages of production and sale. Increased cost of compliance and an ambiguous refund mechanism resulted in a spike in working capital. Two years after Demonetisation and GST, the overall business of Surat textile industry has come down upto 40%. Surat with 165 textile markets, mostly spread around Ring Road, has 60,000 shops and according to an estimate average business per day is Rs 100 crore. Before two years, demonetization has severely affected Surat textile trade. It has paralysed Surat as its economy was largely cashbased involving small processors and migrant employees. GST has broken the spine of industry. The production of man-made fabric has reduced from four crore meters per day to less than two crore meters.
25-30 days long Diwali vacation in Powerloom-Embroidery industry Because of recession, pending demand of 600 crore worth ITC and high prices of yarn; the owners of power loom and embroidery industry are observing 25-30 days long Diwali vacation this year. Hard hit by slowdown, increasing default cases and weak demand of raw fabrics has led to early closure of units in some industrial area of the city. Many power loom clusters has anoounced a month-long Diwali vacation from October 25 until November 20 this year.
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Power loom sources said, the prices of yarn have increased by Rs. 50/70 per kg. in the last three months. Yarn prices are increasing but there is no output in fabrics manufacturing. There is a huge gap in demand and supply. Weavers demand for the utilization of input tax credit (ITC) is yet to be accepted by the central government. In such circumstances owners are unable to operate our units. The power loom operators has conveyed the workers their decision to observe month-long vacation well in advance. The embroidery industry is also observing 25 days vacation this year. The embroidery sector is passing through a tough phase. Only 30 per cent of embroidery machines are now operational out of the total 1.25 lakh machines. The reasons cited by the unit owners range from considerable reduction in job work from textile traders to increase in default cases in the textile markets. Post-GST, the embroidery sector is at the receiving end with more than 60 per cent downing their shutters in the last few months.
Weavers closed hands for new investment The rate of investment in the weaving industry has almost come down to 70% due to the implementation of GST. Post-GST, the fabrics imported from other countries including China has become cheap and that the Indian fabrics have become costlier. The benefits of duty drawback scheme to the exporters has been stopped completely. Power loom weavers are upset with the government’s notification which said that unutilized input tax credit (ITC) balance after making payments of GST for the month of July 2018 will lapse. Since the implementation of the new taxation system, the industry has reported a 30 per cent hike in the cost of raw materials needed for the processing of grey fabrics. Total 26 textile dyeing and printing mills have closed down in the year 2018. The severe liquidity due to delay in payments of almost 100 days and the decline in fabric demand have also added to the woes of manufacturers. More than 70,000 embroidery machines have been shut and that over one lakh powerloom machines have been sold in scrap post GST implemention.
If you want to make Everyone Happy, Dont Be a Leader - Sell Ice Cream...
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November 2018
ASSOCIATION NEWS SRTEPC HEAD LAUDED THE HISTORIC MSME SUPPORT AND OUTREACH PROGRAMME ANNOUNCED BY THE PRIME MINISTER, SHRI NARENDRA MODI ON FRIDAY, 2ND NOVEMBER, 2018 The Prime Minister, Shri Narendra Modi launched the Micro, Small and Medium Enterprises (MSME) Support and Outreach Programme on Friday, 2nd November, 2018 at Vigyan Bhavan in New Delhi in the august presence of the Union Minister of Finance and Corporate Affairs, Shri Arun Jaitley, Union Minister of State (I/C) for MSME, Shri Giriraj Singh, MOS (Finance) Shri Shiv Pratap Shukla, MOS (Finance & Shipping), Shri Pon. Radhakrishnan, Secretary, DFS, Shri Rajiv Kumar, Secretary, MSME, Shri Panda and senior officials of different Departments/Ministries, Banks and Financial Institutions. As part of this programme, the Prime Minister unveiled 12 key initiatives which will help the growth, expansion and facilitation of MSMEs across the country. Shri Sri Narain Aggarwal, Chairman, SRTEPC congratulated Prime Minister, Shri Narendra Modiji for this historic initiative and welcomed the Support and Outreach Programme focused on the MSME sector. The SRTEPC Head lauded the imitative of the Government and informed that the various announcements and deliverables focused on access to credit, access to market, hand holding and facilitation support measures etc. for MSME Sector will substantially encourage and uplift the Indian MMF textile segment, as most of the manufacturing units of this segment are MSMEs. Small and Medium Enterprises are the backbone of Indian economy. The Outreach Programme is also likely to further invigorate the MSME sector since this sector is one of the major generators of employment opportunities and making a significant contribution to the overall growth of the economy, Shri Aggarwal stated. He also mentioned that this MSME focused Outreach Programme will give boost to the MMF textile manufacturing units in textile hubs like Surat, Bhiwandi, Itchalkaranji, Malegaon, etc. MSME Outreach Programme will run for 100 days covering 100 Districts throughout the country. Various Central Ministers are likely to visit these districts in order to apprise the entrepreneurs about various facilities being extended to MSME Sector by the Government and financial institutions and to come forward and make best use of
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these facilities including access to credit and market, etc. The key aspects for facilitating the MSME sector through the Outreach Programme are: Access to Credit
(i) The 59 minute loan upto Rs. 1 crore to enable easy access to credit for MSMEs. (ii) 2 percent interest subvention for all GST registered MSMEs, on fresh or incremental loans. For exporters who receive loans in the pre-shipment and postshipment period, the interest rebate increased from 3 percent to 5 percent. (iii) All companies with a turnover more than Rs. 500 crore, must now compulsorily be brought on the Trade Receivables e-Discounting System (TReDS). Joining this portal will enable entrepreneurs to access credit from banks, based on their upcoming receivables. This will resolve their problems of cash cycle. Access to Markets (i) Public sector companies have now been asked to compulsorily procure 25 percent, instead of 20 percent of their total purchases, from MSMEs. (ii) Out of the 25 percent procurement mandated from MSMEs, 3 percent must be reserved for women entrepreneurs. Technology Upgradation 20 hubs will be formed across the country, and 100 spokes in the form of tool rooms will be established. Ease of Doing Business
(i) The return under 8 labour laws and 10 Union regulations must now be filed only once a year. (ii) The establishments to be visited by an Inspector will be decided through a computerised random allotment. (iii) Under air pollution and water pollution laws, now both these have been merged as a single consent. (iv) The return will be accepted through self-certification.
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SHOW CALENDAR DECEMBER 2018 04-05
Filtrex Asia Shanghai/ China http://2016.filtrationasia.com/en-us/FILTREXAsia
18-20
GTTES Mumbai/India www.gttes.india-itme.com
FEBRUARY 2019
05-06
Denim Premiere Vision London/UK www.denimpremierevision.com
7
International Textile Conference HOTEL THE LALIT/MUMBAI http://textileassociationindia.com
05-07
The 19th Guangzhou China International Shoes Fair China http://www.ruihongfair.com
26-28
IGATEX PAKISTAN Karachi/Pakistan https://igatex.pk/
05-08
Premier Textile Fair 2018 Texvalley/Erode www.weavestexvalley.com
06-08
IITExpo- Ichalkaranji 2018 Ichalkaranji / Maharashtra http://www.pdexcil.org/media-events.html
06-09
07-09
15-16
MTG YCC / Myanmar www.myanmar-expo.com/mtg FASHIONISTA AURANGABAD 2018 London/UK https://10times.com/fashionista-fashion -lifestyle-exhibition GLOBAL TEXTILES - THE WAY FORWARD Radisson Blu /Coimbatore http://www.textileassociationindia.org
MARCH 2019 12-14
Yarn Expo 2019 Shanghai/China https://yarn-expo-spring.hk. messefrankfurt.com/shanghai/en.html
28-31
Morocco International Machinery Fair 2019 OFEC, Casablance /Morocco http://www.moroccomachinery.com
APRIL 2019 04-06
INTERTEX TUNISIA TUNISIA http://bridgexpo.com/intertex-tunisia-2019
JUNE 2019 20-26
ITMA 2019 Barcelona, Spain www.itma.com
JANUARY 2019
AUGUST 2019
04-06
SITEX 2019 Surat/ India www.sitex.sgcci.in
03-05
09-12
DTG Dhaka / Bangladesh www.bangla-expo.com/dtg
OCTOMBER 2019
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22-24
Yarn Expo 2018 Surat/India https://yarnexpo.sgcci.in/ FILTECH Cologne/Germany https://filtech.de
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November 2018
Contact Numbers Ofď&#x20AC; ce Contact : +91 22 40789999 | Fax Number : +91 22 40789900 Email: sales@talrejaindustries.com
Wish you a Very Happy Diwali & Prosperous New Year ..!!! A Well Wisher
Surat
Export & Import HO : A-403, Nirav Park, Behind Maruti Apartment, Opp. Kiran Diamond, Umiya Mandir Road, Varachha Road, Surat â&#x20AC;&#x201C; 395006 Marketing Office : 519, Golden Plaza Market, Ring Road, Surat Email : bipinvora1959@gmail.com , voraassociate1@gmail.com
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Media Partner
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DN Associates represent in India the following Textile Machinery & Accessories manufacturers N.Schlumberger, France : Spinning preparatory machines for Spun and filament LONG fibres (Website:www.nsc-schlumberger.com) ANDRITZ Asselin Thibeau, France : Complete Nonwoven Lines : DrylaidNeedlepunched, Hydroentangled and others, Wetlaid, Spunlaid and special machines for chemical/hydro finishing (Website:www.andritz.com/nonwoven) Laroche SA, France: Opening and Blending Lines, Textile waste recycling Lines and “Airlay” Nonwoven Lines (Website: www.laroche.fr) LACOM GmbH, Germany : Hotmelt Laminating and Coating Systems – Multi Purpose, Multi Roller, Gravure Roller and Slot Die for complete range of Technical Textiles (Website:www.lacom-online.de) Schott & Meissner, Germany : Ovens, Dryers, Heat Recovery Systems, Heating/cooling calenders, Wet/Dry cooling systems, Cutters, accumulators, Winders, Palletisers and Bonding systems (Website: www.schott-meissner.de) Mariplast Spa, Italy : All type of Yarn Carriers for spun and filament yarns including dye tubes for filament/long fibre yarns (Website: www.mariplast.com) MORCHEM S.A.U., Spain : PUR Hotmelt Adhesives for Technical Textiles, Solvent Based, Water Based adhesives, cleaners and primers https://www.morchem.com/markets-and-solutions/textile-lamination/ Valvan Baling Systems, Belgium : Baling and Bump forming machines for spun fibres and textiles waste recycling lines (Website:www.valvan.com) C + L Textilmaschinen GmbH, Germany : Reeling (Yarn Hank Forming) Machines, steaming, Bulking and Banding Machines for yarns (for Western and Southern India) (Website:www.croon-lucke.com) Schmauser Precision GmbH, Germany : Pin Strips, Faller Bars, Disposable Faller Bars for Intersecting Gills and Chain Gills. Top Combs for Combing Machines in long fibre Spinning Preparatory Lines (website: www.schmauser.com) Groz-Beckert Carding Belgium NV, Belgium : Clothing for Cards and Cylinders used in processing of long fibres, nonwovens and waste recycling (website:www.groz-beckert.com) FARE' S.p.A., Italy : Complete Lines for Spunbond / Meltblown nonwoven products /complete line to produce all type of fibers including mono and bicomponent including PET and PET fibers. Machines for producing Tapes and Rafia (website www.farespa.com) Contact : DN Associates E-mail : info@dnassociates.co.in Website: www.dnassociates.co.in H.O.: 406, “Kaveri” Jagannath Mandir Marg, Opp. Holiday Inn, Near Sakinaka Metro Station, Mumbai–400 072 Contact Person : Mr. Hemant Dantkale Mobile : 98201 06018 Phone No.: 022-28516018 E-mail : hdantkale@dnassociates.co.in Regd.Office: B-310, Universal Meadows, Plot No. 27, New Sneh Nagar, Wardha Road, Nagpur – 440 015 Contact Person : Mr. Yogesh Nawandar Mobile : 98901 53766 Phone No. :0712-2289662 E-mail : ynawandar@dnassociates.co.in 49 www.textilevaluechain.com June 2018Office at Branch Coimbatore March 2018
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