The safe road to e-mobility – with TÜV NORD solutions

Connect to future technologies!

The safe

road to

e-mobility ... with TĂœV NORD solutions.

OUR MISSION

Developing electromobility solutions, supporting safe implementation ... ... with these core services: Supporting technological innovations Accelerating and securing market success for manufacturers and suppliers Analyzing sources of error Improving vehicle and traffic safety, reducing environmental impact Ensuring adequate infrastructure Promoting education and further training

Intelligent mobility protects the environment. The keys to success are modern vehicle and engine concepts combined with our practical knowledge – forming a sound basis for innovative technologies.

Driven by positive developments in chemo-electrical storage technology, hybrid and electric vehicles are steadily gaining importance.

TĂœV NORD is the right partner for all questions regarding safety risk issues in electric or hybrid vehicles and the associated infrastructure.

Our consulting services are with you all the way from planning to production, helping to put your ideas into practice.

CURRENT PROJECTS

Valued by clients and institutions as a reliable partner for greater safety and innovation in e-mobility ... ... based on these services and more: Homologation / Certification support (Volkswagen, Mercedes, Porsche, Audi, Volvo, Mitsubishi, Opel) Occupational safety in the installation of high voltage components Comparative measuring of hybrid and diesel buses EMC measurement, range evaluation

Participation in scientific projects such as: - Electromobility “shop window” (Federal Government project in the metropolitan region Hanover Brunswick Göttingen Wolfsburg) - BOmobil (small electric transport vehicle, ready for series production) - Green eMotion (EU funded project for e-mobility) - FRECC0 (Fraunhofer E-Concept Car Type 0)

TÜV NORD is a valued partner for automotive manufacturers and suppliers - now also in the innovative field of e-mobility.

TÜV NORD expertise: - Consulting - Consideration of safety aspects - Measurement and licensing - Comparative study of climate influence on range and efficiency - Conceptual and safety examination - Advice, implementation of approval procedure - Real-life trials and optimization - Recuperation algorithms

CONSULTING AND TESTING

The perfect match: TĂœV NORD stands

safety and environ ... we advise, we diagnose and we ensure functional safety.

Technologies such as power electronics, high voltages and currents and also high-performance batteries are relatively new to the automotive industry, and present particular challenges for vehicle safety. Additional requirements arise through the need for lightweight construction of electric cars. In short: the more safety conditions change with the electrification of road traffic, the more important it is to have TĂœV NORD as an experienced and trusted partner.

Consulting

Environmental protection - Battery recycling - Sustainability analysis throughout the life cycle - Efficiency testing of electric and hybrid vehicles

Parallel environmental research Active participation in committees and panels

Advisory partner to the German Federal Government for regula- tory development

for

mental benefits in e-mobility ...

Testing

Functional Safety

Analysis and evaluation of existing safety concepts, support of all activities required

by ISO 26262 (hazard and risk analysis, verification and validation, production of documents, safety planning, and many more)

Safety evaluation of development processes, entire systems, sub-systems and components

Determination of key data for range, energy consumption and driving resistance

Testing according to ECE-R100 and ECE-R101 Electromagnetic tolerance

CERTIFICATION

For testing and certification of batteries work with the ... TÜV NORD: First in the business with a certification program for safety of lithium-ion batteries.

High energy density, as is present in lithium-ion batteries, can cause danger if a malfunction occurs.

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Proven safety of battery cells for use in electric vehicles is therefore of vital importance, and will be a decisive factor in winning public acceptance for this new form of mobility. Working with us in the technical analysis and certification of traction batteries means you are sure of playing it safe.

Testing and more Electrical safety Functional safety

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With TÜV NORD certification, manufacturers prove that their products have been tested by independent experts based on the latest state of technology.

and charging systems you should

in class and not the first that comes along ... ... TĂœV NORD: Use the know-how of our own eStation for certification of conductive charging systems.

As electromobility becomes more widespread, charging stations for electric vehicles will become a common sight in public places. It is therefore extremely important

The basis of the certification includes: Standards and directives - DIN EN 61851 (Electrical equipment of electric vehicles) - 2006/95/EC (Low voltage directive)

- 2004/104/EC and 2005/83/EC (Electromagnetic tolerance) Charging method IP rating Electrical safety Reaction to environ- mental or mechanical influences

that these charging stations comply with the highest safety standards.

We perform certification of conductive charging systems which provide cable-based vehicle charging using alternating current. As our customer, you also benefit from in-depth knowledge and experience gained from our own eStation.

HOMOLOGATION SERVICES

homolo electric vehicles

TĂœV NORD - the right partner for

... use our network and country-specific know-how from planning to production.

How does a new vehicle successfully enter the market?

An impossible task without comprehensive technical testing and consultation. We have a worldwide network of qualified specialists to align technical capabilities and legal requirements in each country so as to achieve an optimum result. During the entire project you will be supported by your own personal consultant, who provides advice on the necessary methods and measures.

In the planning phase Comprehensive infor- mation on legal require- ments worldwide

During development Competent clarification of the licensing capabili- ty of prototypes National and interna- tional approval service

gation of – at home and abroad ...

Efficient analysis of required testing

At production start-up

Individual consulting for the production of techni- cal documents

Installation of quality control measures

Provision of modules for technical documents Prompt processing of inspection orders, also as general contractor Objective and fast drafting of expert reports

Initial evaluation of QM systems, compliant with licensing guidelines for first time applicants

Verification and certification of QM systems according to DIN EN ISO 9001/KBA

Feedback from tests and analyses during production

During production Overviews concerning changes in legislation COP monitoring and documentation Final inspection accor ding to the manu- facturer’s specification

TĂœV NORD AND CETECOM

For all those seeking an accredited ... safety without compromise: TĂœV NORD and partner CETECOM.

Together we offer comprehensive testing of battery safety.

Equipment: Secure room with crash slide Vibration system (shaker) with climatic overlay

Large climate cabinets, with inert gas atmosphere option

Vacuum chamber Power charge/dis- charge facilities Fireproof testing facilities Salt spray chamber Safety tests

Laboratory for battery forensics The effect of impact on lithium-ion batteries is tested on the crash slide

CETECOM tests compliance with minimum safety standards according to guidelines and recommendations of industry and regulatory authorities.

FreedomCAR USABC (U.S. Advanced Battery Consortium) China QC/T743/2006 Testing according to BATSO requirements Customer-specific requirements

testing laboratory for battery safety ...

Abuse tests CETECOM offers further abuse tests for high performance batteries, where extreme physical conditions can be simulated in order to analyze safety and stress limits. All the tests can be individually combined to the customer’s requirements.

Electrical Overcharging, dischar- ging, short-circuiting

Mechanical Vibration, shock, crush tests, penetration by foreign bodies, roll-over

Crash slide Extreme acceleration up to impact

Climatic Heat, cold, temperature cycling, humidity, sub- mersion

External fire (fuel fire)

UN transport tests CETECOM tests according to UN transport regulations. These special regulations were issued by the United Nations and apply to the transport of lithium-ion batteries by land, sea and air.

UN 38.3 Simulation of high altitudes and air trans port (altitude tests) Extreme temperature variations Vibration and mechanical shock Attempted overcharging External short-circuit

IT SECURITY

Our IT Security offers

e-mobility 2.0 right now ...

In-car Automotive security

Smart grid

V2X

Virtual keys

Web services eCall Downloadable apps Payment services Navigation Localization services

Parking

... with the leading service provider towards a safer future.

Intelligent vehicle control systems, which are partly based on software, are on the increase. Comprehensive communication technologies are used for internal communication as well as in vehicle-to-infrastructure (V2X)

Standardization services

concepts, which require Internet access. This means that the threat potential from hacking and other attempted manipulation attempts is also growing.

This applies especially to e-mobility. Data exchange between cars and charging stations is necessary for all charging and billing processes. TĂœViT, a company of TĂœV NORD Group, is a leading provider of testing services and is also involved in the establishment of standards and test requirements that protect data exchange systems against attacks. The protection profiles developed for Smart Metering systems are a current example.

Smart metering for electric vehicles

Charging infrastructure

IT SECURITY

KNOWLEDGE TRANSFER & QUALIFICATION

for the future

Get your team ready ... TĂœV NORD: Safety for society and the environment.

Working with high voltage electric or hybrid vehicles and also their design and development involve hazard

Function and system integration

potential. Our TĂœV NORD training facilities offer a wide range of courses in the safe handling of this new technology.

Onboard diagnosis (OBD)

Chassis electronics Body electronics

GNSS based systems Lighting

Power train

Energy management

Control systems Alternative drives Driver assistance systems

On-board network

Communication / networking

of e-mobility ...

Workshops:

Qualification:

Functional safety

Technical qualification for working with high voltage systems

Individual project specific workshops on ISO 26262

Working with HV systems: BGI/GUV-1 8686 (high voltage)

- in design and production - for work on production vehicles

Storage and transport of lithium-ion batteries Briefing on HV systems for emergency services Know-how for service and sales personnel Special training on HV systems according to customers’ needs

Photography: TÜV NORD / Mercedes-Benz / Volkswagen / iStockphoto Concept and design: LoermannSchrödter

CONTACT

TÜV NORD Group Kai Sporckmann Adlerstraße 7 D- 45307 Essen Tel.: +49 (0)201 825-4133 Fax: +49 (0)201 825-4185 E-mail: ksporckmann@tuv-nord.com

TÜV NORD Group Pamela Kratzke Am TÜV 1 D- 30519 Hanover Tel.: +49 (0)511 986-2041 Fax: +49 (0)511 986-28995832 E-mail: pkratzke@tuv-nord.com

TÜV NORD Group Annika Burchard Große Bahnstraße 31 D- 22525 Hamburg Tel.: +49 (0)40 8557-1421 Fax: +49 (0)40 8557-19018325 E-mail: aburchard@tuv-nord.com

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