technology inside by daka
safe cutting blade system the next generation 1
Jiggi速 - The safe cutting blade system
“A NEW DIMENSION TO CREATING ADDED VALUE.” www.jiggi.eu
INDEX 速 INTRODUCTION TO JIGGI JIGGI IS A FLEXIBLE, EASY TO HANDLE AND LOW BUDGET SYSTEM THAT OFFERS A UNIQUE OPPORTUNITY FOR PRINTERS, BOX MAKERS AND PACKAGING COMPANIES. THE NEXT GENERATION OF THIS INNOVATIVE SYSTEM LITERALLY GIVES A NEW DIMENSION TO CREATING ADDED VALUE! THIS BROCHURE EXPLAINS HOW.
01 Introduction to Jiggi 03 Passion and knowledge 04 Safety and convenience 07 Add value and stand out 08 Jiggi concept 10 Jiggi blade range 12 Applicator concept 14 Technical masterpiece 16 Applicator range
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Jiggi速 - The safe cutting blade system
“THERE’S ALWAYS A WAY TO DO THINGS BETTER. WE FOUND IT.” DAVID KENNIS The next generation www.jiggi.eu
NEW THINKING MEET DAVID KENNIS WHEN TON KENNIS AND FRANS LAMERS LAUNCHED JIGGI A FEW YEARS AGO, IT SPELLED AN IMMENSE LEAP FORWARD FOR CUTTING BLADE SYSTEMS. BUT TIME DOESN’T STAND STILL. THE NEXT GENERATION OF BOTH COMPANIES TOOK CHARGE OF FURTHER DEVELOPING JIGGI AND RAISED THE SYSTEM INTO A NEW LEVEL. TIME FOR THE NEXT GENERATION. Jiggi was developed as a cutting blade system that meets the needs of all users: u It enables printers, box makers and packaging companies to add value and stand out. u It enables manufacturers to bring their products to a new level. u It gives the consumer the convenience of easily and safely cutting film, foil and baking paper. Yet there was one more step that had to be taken. After all, the Jiggi philosophy is all about revolution by evolution. It was the next generation, who took the lead in raising both the blade system and the machine to a new level.
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Jiggi® - The safe cutting blade system
The blades are now available in many dynamic forms. This responds to the trend that more and more producers want specifically shaped cutting blades. Research shows that these provide a better result. And the machines? These too are ‘next generation’ in all aspects: more efficient and more precise. And perhaps most important, they are easier to operate than ever before. Jiggi is brought to you as a one-stop shopping solution by DAKA. We provide you with the applicator, the blades and – of course – our passion and knowledge.
BAKING PAPER USING BUTTER ON THE GRIDDLE? OR A WELL CUT PIECE OF BAKING PAPER? WITH JIGGI THE CHOICE IS EASY.
IT ALL STARTS WITH SAFETY AND CONVENIENCE
JIGGI IS A UNIQUE SOLUTION FOR CUTTING CLING FILM, ALUMINUM FOIL AND BAKING PAPER. KEY TO ITS SUCCESS ARE ITS SAFETY AND CONVENIENCE.
JIGGI’S INNOVATIVE PRODUCTION METHOD CREATES CUTTING TEETH THAT DO NOT LEAVE MINISCULE SPLINTERS AT THE TEETH AFTER CUTTING. THIS MAKES JIGGI 100% SAFE FOR FOOD CONTACT, A CRUCIAL FEATURE IN THE KITCHEN, OF COURSE. Remember the last time you cut a piece of cling film? It probably stuck to the cutting teeth, folding itself into an unusable piece of plastic. In the Jiggi system a special coating technique ensures that the material will not stick to the teeth. Promise! And what to think of cutting yourself, using cutting teeth made of metal? No more. Since Jiggi is made of paper and plastic, it is very user friendly: maximum usability, minimum chances of harm.
www.jiggi.eu
CLING FILM
ALUMINUM FOIL
JIGGI PUTS AN END TO THE STICKY HASSLE OF CUTTING CLING FILM. TALKING ABOUT CONVENIENCE…
KEEPING YOUR PRODUCTS FRESH WHILE GUARANTEEING 100% FOOD SAFETY: THAT’S JIGGI.
UNIQUE OPPORTUNITY TO ADD VALUE AND STAND OUT AS JIGGI’S PRODUCTION SYSTEM IS FLEXIBLE, EASY TO HANDLE AND LOW BUDGET, IT OFFERS A UNIQUE OPPORTUNITY FOR PRINTERS, BOX MAKERS AND PACKAGING COMPANIES. CREATING ADDED VALUE HAS NEVER BEEN EASIER! The Jiggi system consists of two elements: the blades and the applicator. This specially designed applicator allows you to easily apply the Jiggi blades to various carton folding models. This is a unique system, which is ISO and food safety certified. This provides you with an advantage that will make you stand out. For years to come. The blades will be delivered in a one-stop-shopping concept. As you can read on the next pages, there are all sorts of Jiggi blades. This enables you to serve different kinds of manufacturers and products, giving you the opportunity to expand your market in several directions.
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Jiggi® - The safe cutting blade system
JIGGI IS A GOOD EXAMPLE OF DUTCH DESIGN: IT IS NOT ONLY NICE TO SEE, BUT ALSO EXTREMELY FUNCTIONAL AND MORE FLEXIBLE THAN EVER BEFORE.
The Jiggi blade is applied to the carton during the production process, creating a single product that is packaging and cutting tool at the same time. For your customer this means easy packaging: opening the carton, including the roll, closing the carton and ready it is. For the user this means that he can cut his material immediately after he has rolled it out of the carton, time after time. No wear, no splinters, no damage. As with a good design, form follows function. And since research has shown that cutting paper, film and foil occurs more efficiently on a dynamic cutting surface, Jiggi was developed accordingly. That is why the new generation of Jiggi blades can be manufactured in any shape you want: symmetric, rounded, elliptic, zig-zig, wavy, in a pyramid shape, etc. The Jiggi blades have 6 teeth per centimeter (or 13 per inch), which are characterized by their unique 3-dimensional shape, creating sharpness in every direction. Up or down, from right to left, from left to right, the wrapping product will be cut properly. Moreover, a special coating technique prevents the product from sticking to the teeth. That puts an end to one of the biggest kitchen annoyances! The blade and the carton make a perfect fit. The length of the blade depends on your requirement. And‌ no need for die cutting, since the blades are delivered on a roll. That pretty much sums up what we call innovation!
www.jiggi.eu
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FORM FOLLOWS FUNCTION Research has shown that cutting paper, film and foil is more efficient on a dynamic cutting surface. That is why Jiggi was developed accordingly: blades can be manufactured in any shape that you want.
PVC-EDGE 10.05.K
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Jiggi速 - The safe cutting blade system
1. 6 TEETH PER CENTIMETER 13 TEETH PER INCH . safe cutting blade system 2. SELF-ADHESIVE. 3. 3-DIMENSIONAL SHAPED TEETH. 4.. NO ADHESIVE ON THE TEETH 5. DELIVERED ON A ROLL. 6. CUSTOM PRINTING POSSIBLE.
“ OVER 25 YEARS OF INNOVATION AND TECHNOLOGY” www.jiggi.eu
THE SUCCESS OF AN IDEA DEPENDS ON ITS SIMPLICITY IT IS ONE OF THE BASIC PRECEPTS OF DAVID KENNIS, TON KENNIS AND FRANS LAMERS: ‘THE SUCCES OF AN IDEA DEPENDS ON ITS SIMPLICITY’. THIS IS HOW IT WORKS FOR THE NEXT GENERATION OF THE JIGGI APPLICATOR. Programming the applicator is easy with the touch screen panel. On the display, you can follow important data, such as the production date, order quantity and the total number of cartons produced.
Finally, the cartons – with the Jiggi blades now attached – are transported by the conveyor belts, which neatly stack the finished product. If the belts are full, a sensor automatically stops the applicator.
The Jiggi blades are supplied on a role, which is automatically fed to the applicator. The cartons are then stacked in the feed hopper, from which they are transported by the conveyor belts. The blades are applied to the cartons with state-o- the-art technology.
That’s how simple adding value can be. And it takes 1 person only to control this process.
A customized, adjustable indication lamp for communication purposes.
High-tech nano-sensors: very precise positioning of the cutting blade.
Only one roll change per shift (with countdown on the display).
Fiber-optic cabling: feasibility for very high speeds.
Optimized roll-changes by tooling on the machine.
OMRON technology: remote management. Servo-motors: very precise operation and optimal safety.
QSA-2016 JIGGI® APPLICATOR
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Jiggi® - The safe cutting blade system
www.jiggi.eu
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THE APPLICATOR A TECHNICAL MASTERPIECE THE JIGGI SYSTEM IS THE RESULT OF OVER 25 YEARS OF INNOVATION AND TECHNOLOGY. WE HAVE DESIGNED AN APPLICATOR THAT AUTOMATICALLY APPLIES THE JIGGI BLADES TO THE CARTONS: EASY TO HANDLE, BY 1 PERSON ONLY. AN INNOVATIVE SYSTEM THAT ENSURES TOP QUALITY PRODUCTION.
Central electrical power supply The machine has one central electrical power supply. The engines of the Jiggi applicator work on 110, 220 and 400 Volts. Easy adjustment The applicator allows maximum flexibility in the production process, using various types of carton. Adjustment is done in seconds.
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ROLL HOLDER. OMRON TOUCH SCREEN PANEL. FEED HOPPER. ROLL-CHANGE UNIT. COILING UNIT. SERVO MOTORS.
Jiggi速 - The safe cutting blade system
Precise application by photocell technology A special start-stop system enables the applicator to apply the Jiggi blade to the flat carton. Photocell technology ensures that this happens at exactly the right moment. OMRON touch screen panel An OMRON touch screen panel allows simple programming and handling: both the operator and the maintenance people have an easy job. Their settings are stored separately and secured by passwords.
Computerized warning system A computerized warning system indicates possible machine failures. Easy in maintenance Maintenance costs are reduced to a minimum, machine parts are easily replaceable. As we use standard machine parts only, spare parts can be purchased anywhere in the world. Pre-designed for robotics The software of the applicator is fully customized. The machine is pre-designed to work with robots.
JIGGI速 IS A REGISTERED TRADEMARK OF DAKA. WE OFFER YOU A ONE-STOP-SHOP SOLUTION.
CONTACT INFORMATION IJSSELSTRAAT 43A 5347 KG OSS THE NETHERLANDS TEL: +31 (0) 412 641222 FAX: +31 (0) 412 643855 E-MAIL: INFO@JIGGI.EU WWW.JIGGI.EU
www.jiggi.eu