Premier Event for Halal Food & Beverage Industry, set to take place on August 17, 18, and 19 at the prestigious Old Trafford Stadium, the iconic home of Manchester United. Turn to page 13
Eco-Friendly Materials and Machinery
• Transit & display packaging
• Fully-recyclable, sustainable, anti-fog, barrier, MAP packaging and more...
• Films with up to 90% recycled content
• Packaging formulated with a base of renewable sugarcane ethylene
• High-speed equipment for demanding environments
• Supported by expert engineers, across the UK & Ireland
DISCOVER THE RIGHT INGREDIENTS FOR A SUSTAINABLE FUTURE!
Kimberley Read at: kimberley@ foodanddrinknetwork-uk.co.uk or Joanne Murphy at: joanne@foodanddrinknetwork-uk.co.uk
foodanddrinknetwork.co.uk
Sustainable Packaging Drives Demand for Clean Peel Liners
According to Selig Group, a leading global manufacturer of tamper evident cap and closure lining materials, the company has seen a significant increase in demand for clean peel induction liners across Europe in the past year. This is being driven by producers looking for solutions that support their sustainable packaging strategies and minimise contamination of recycling streams.
Clean peel induction liners are a growing area of interest, as they help resolve container/cap recycling stream contamination issues. This is because they cleanly separate from the package being sealed, leaving no residual foreign material on the container when they are removed. And, depending on the choice of liner, can also be entered into the aluminium recycling stream too. Selig’s most popular clean peel liner range is now DELTASEAL™ and there are solutions for both and PET and Glass containers. DELTASEAL 9000 is ideal for use with glass, as it features the company’s proprietary clean peel GlassFuze™ heat seal solution that ensures even oily or fatty contents are sealed effectively. DELTASEAL 1000 is designed for use on glass for gruanual and powdered products and both the 9000 and 1000 aluminium foil liners can be entered into
Bluewater To Revolutionize UK Drinking Water Dispenser Market With Launch of Bluewater Flow
Bluewater, a world leader in innovative water purification and beverage solutions, is thrilled to announce the launch of its innovative solution for high-quality drinking water dispensers in the UK, the Bluewater Flow.
Already a smash hit in the United States with over 14,000 installations, the Bluewater Flow sets a new standard across the UK and Ireland for dispensing on-demand pure, great-tasting water in offices, gyms, hospitals, and schools that is free from potential contaminants such as toxic PFAS chemicals or waterborne germs.
The self-sanitizing, free-standing Bluewater Flow indoor refill stations are designed for simple installation and connect to any potable water line within a 100-foot range for easy replacement of existing water fountains, water coolers, and large jug dispensers. Users can enjoy chilled, fast-flowing water that undergoes a revitalizing process including the infusion of electrolytes, increased alkalinity, oxygenation, and trace minerals, providing a great-tasting hydration experience.
Bluewater Flow 7 x Advanced Purification uses an existing water source and removes up to 99% of any impurities that can be found in typical tap water. The Bluewater Flow purified water system also improves the water by adding trace elements of essential minerals and electrolytes, and finally, finishes the water through a coconut carbon filter for a crisp, fresh, delicious taste.
The new Bluewater Flow refill stations for easy access to pure drinking water offer the following product highlights:
- Great-tasting, high-quality water free of lead, toxic chemicals like PFAS, and other contaminants
- Convenient small footprint
- Easy to install and maintain
- High capacity, rapid filtered water dispensing
- Serves both cold and hot water
- Sustainable, cost-efficient solution that reduces single-use plastic bottle waste and energy usage
- Foot pedal for no-touch dispensing
- Competitively priced with finance purchase or leasing packages available
Sales: contact Antonio Tedeschi, Key Account Manager UK & IE antonio.tedeschi@bluewatergroup.com Office: +44 2037 332078 Mobile +44 7889 256022
the aluminium recycling stream. proving popular is DELTASEAL 3000, which can be used on polyester (PET), if the clean peel benefit is required. A non-induction heat sealing process that has also shown significant growth in the last year is Selig’s QUADRASEAL™ wet glue applied two-piece lining materials. This simple to use sealing solution features a temporary polymer bond, offering a clean polymer-faced reseal. As the liner is retained in the closure by a special retention feature.
For more information on the DELTASEAL or QUADRASEAL ranges visit www.seliggroup.com
Cacaofruit Energizes Mixed Drinks with a New, Refreshing Flavor
As consumers prioritize products that benefit both themselves and the environment, the demand for cacaofruit is expanding into new areas, such as mixed drinks. Cabosse Naturals, a global expert in cacaofruit, noticed a significant growth in sales for mixed drinks compared to 2022, with non-alcoholic drinks increasing by 30% and alcoholic beverages by 70%.
Among the upcoming drinks with cacaofruit in the beverage segment are mocktails, alongside beers with cacaofruit and even wine and spritzers that hit the shelves at the end of last year and the beginning of 2024.
The first introduction of the range of 100% pure cacaofruit ingredients was back in 2019, which led to numerous product introductions by brands and awards for its taste experience and sustainability.
By using Cabosse Naturals’ upcycled cacaofruit ingredients in their applications, artisans and brands can apply for an Upcycled Certified mark on packaging—the world’s first mark certifying upcycled food in products, enabling consumers to make impact-informed purchases and help prevent food waste.
Mixed drinks get a new taste experience
Cacaofruit offers a refreshing alternative to mixed drinks and its classics that have been around for decades. Mixologists can give a zesty flavor that adds a burst of freshness which elevates customers’ experience.
Each type of cacaofruit ingredient complements the drinks in various ways. The surrounding pulp of the cacaofruit has a pleasant zesty and fruity flavor and brings a uniquely refreshing taste. As for the cacaofruit concentrate, it adds an intense fruity sweetness and the juice has a very fruity, zesty aroma and flavor. Ideal to bring an exotic taste. The cacaofruit juice is currently used in many cocktails and cocktail bases, such as premium cocktail mixer KiuKiu and delicious cacaofruit infused beers.
Upcycling the cacaofruit
The Upcycled Food Association reports that yearly, approximately 30% of all food, 50% of all fruit and vegetables, and 70% of all cacaofruit goes to waste around the world. Traditionally, only the seeds or beans of cacaofruit were used in manufacturing chocolate, which meant that 70% of the material was discarded. To change this, Cabosse Naturals has worked for years to create an innovative and unprecedented upcycling supply chain and started to upcycle the rest of the fruit into a range of natural and 100% pure cacaofruit ingredients—juice, pulp, powder, and concentrate—that can be used in different segments of the food industry.
JS Davidson expands with aquisition of new site
Peterborough-based JS Davidson has expanded its business with the acquisition of the cold storage arm of GXO Logistics UK.
The temperature-controlled solutions specialist has taken over the Spalding warehouse, complete with 6,500 of frozen pallet spaces and 15 members of staff being TUPE’d across to JS Davidson.
It is an exciting move for JS Davidson and one which will provide a platform for further growth forming part of JS Davidson’s plans to double the size of the business within the next four years. Plans are also in place to expand its Peterborough site.
The new acquisition, which sits on a 3.5 acre site, will be known as Spalding Cold Store Ltd – part of the JS Davidson family.
Taking over the site in mid May, the award-winning JS Davidson team have already hit the ground running and have assisted in securing a BRCGS AA accreditation demonstrating best practice in ensuring the quality and safety of food products remains optimal during both storage and distribution process.
In World Refill Day Call, Bluewater Urges Bottle Manufacturers to Take Responsibility for Sustainably Removing Their Products
On the eve of World Refill Day, Bluewater, a world-leading purified water and beverage industry innovator, is calling for a paradigm shift in the fight against single-use plastic bottles.
On the eve of World Refill Day, Bluewater, a world-leading purified water and beverage industry innovator, is calling for a paradigm shift in the fight against single-use plastic bottles. Swedish based Bluewater says bottle manufacturing companies should assume responsibility for the collection and disposal of the single-use plastic bottles they produce. World Refill Day, a Global Day of Action, is celebrated on June 16th every year to bring about a refill and reuse revolution.
Bluewater CEO Bengt Rittri believes holding bottle manufacturing companies accountable for the entire lifecycle of their products is essential to curtailing the pervasive impact of single-use plastic on our planet.
“Such a bold stance would drive transformative change in the global effort to combat plastic pollution, “ stated Mr. Rittri (photo below), who founded Bluewater in 2013. “And that’s why we are calling upon all stakeholders, including governments, businesses, and individuals, to join us in advocating for accountability in the production and management of plastic waste.”
The Swedish ecopreneur said that by championing this cause, Bluewater wants to mitigate the detrimental effects of single-use plastics on ecosystems, marine life, and human health.
For over a decade, Bluewater has provided sustainable water and beverage solutions and championed a reusable future for generations to come. With an unwavering commitment to enabling global access to safe tap water and reducing the consumption of throwaway plastic bottles, Bluewater has already been instrumental in driving positive change with its advanced water dispensers used at global sporting events and venues to end the need for single-use plastic bottles. Bluewater under-sink water purification stations already help tens of thousands of consumers and businesses access purified tap water to avoid the need to purchase plastic bottles of water.
“The stark reality of 600 billion single-use plastic bottles being produced annually, leading to environmental and health crises, is driving Bluewater to intensify its advocacy efforts,” said Bengt Rittri. “We are calling for decisive action to hold bottling companies accountable because we are gravely concerned about the health-threatening chemicals”
The announcement follows a period of substantial investment over the past 18 months by the fast-expanding business which has seen the acquisition of a Portable Hybrid Blast Freeze / tempering unit as well as new vehicles, forklifts, WMS, GEA refrigerated compressor and aircooled cooling tower totalling in excess of £1 million.
The new developments are all designed to increase productivity, drive greater efficiencies, reduce carbon footprint and provide added value to JS Davidson’s ever-increasing customer base.
Spalding Cold Store customers too will benefit from JS Davidson’s extensive one-stop solution offering which includes distribution, ambient, chilled and frozen storage and supply chain solution services.
Sustainable Gin achieves new heights with recycled aluminium bottles
HYKE have recently introduced their award-winning gin in a striking aluminium bottle, a testament to their continued commitment to minimise their environmental impact through responsible manufacturing processes. Not only is the gin sustainable, now the bottle is too.
HYKE tackle food waste by incorporating tonnes of perfectly good grapes left over from the supermarket supply chain into their complex gin. Now partnering with Neville & More to use Envases, distributed in the UK by Vetroplas Packaging, HYKE present their 70cl gin in aluminium bottles that combine aesthetics and functionality to champion sustainability.
Made from 100% recycled aluminium (PCR), these bottles meet the rising demand for eco-friendly packaging by reducing the filled bottle weight by 40% compared to glass which drastically cuts transportation fuel use. What’s more, aluminium recycling consumes 90% less energy than glass.
The new design incorporates offset printing on an opaque base coat, sealed with a matte lacquer for a striking new look.
www.vetroplas.com
graphics@waltonspublications.com
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TNA partners complete snack solutions with Preziosi Food to achieve a
76% increase in production
“Thanks to the success of our collaboration with TNA, we now have 30-35% extra capacity, which can accommodate further growth – and that is a guarantee for the future of our business.” - Lorenzo Caporaletti, President and CEO of Preziosi Food
With the snacks market in Italy accelerating and cost-conscious consumers increasingly turning to budget-friendly private-label goods, Preziosi Food, a leading Italian manufacturer of potato chips and snacks, needed a complete solutions partner with the capability to deliver significant production capacity increases in a very short 12-month timeframe. TNA solutions stepped up to deliver and oversaw the implementation of a fully integrated potato chip line, a state-of-the-art pellet frying system, and a complete distribution, seasoning and packaging system that took Preziosi’s production capacity from 17 to 30 million kilos of product per year.
TNA is the only global single-source solutions provider that can deliver equipment for the entire potato snack production line, which aligns well with
DS Smith and Carlsberg Poland introduce rounded corners and reduce up to 224 tons of CO2 annually with DS Smith Round Wrap packaging solution
DS Smith, a leading global provider of sustainable fibre-based packaging solutions, has partnered with Carlsberg in Poland to introduce DS Smith Round Wrap to selected product lines.
DS Smith Round Wrap is a pioneering multi-pack packaging solution that rounds corners, and it is designed to reduce CO2 emissions when compared to standard corrugated multi-packs. The product solution is fully recyclable, and the curved corners work to reduce the use of shrink film on the pallet.
The solution is anticipated to save up to 224* tons of CO2 annually for Carlsberg in Poland. This simple, but innovative new shape helps to protect the corners of the packaging solution and keep them intact during transportation.
The rounded shape of DS Smith Round Wrap packaging solutions also has notable additional benefits for Carlsberg Poland in relation to branding and design. There are increased opportunities to place brand identity and illustration on the rounded corners, and across the entire 360-degree side surface of the packs.
From a retail perspective, a survey conducted by research firm Toluna in December 2023 highlighted that consumers do prefer Round Wrap with 77% of respondents answering that they are more likely to ‘purchase Enhanced Wrap Around design compared to other solutions.
The DS Smith design team used DS Smith’s unique Circular Design Metrics (CDM) tools to measure the impact of the new packaging solution for Carlsberg Poland. The process involves the use of eight key indicators including carbon footprint, design for reuse, supply chain optimization and materials utilization. The indicators reveal the performance of a packaging design and allow designers to measure its sustainability performance with enhanced accuracy.
DS Smith Round Wrap utilizes Arcwise® technology and Carlsberg Poland are currently trialling the packaging solution for its Carlsberg, Garage and Somersby beer product ranges.
* Up to 224 tons of CO2 annually when introducing the solution on brands Carlsberg. Somersby, Garage **The results of a survey commissioned by DS Smith and implemented by Toluna in December 2023, conducted in the UK and France on a sample of 1,000 respondents to understand customer perceptions of DS Smith Round Wrap
Preziosi’s main goal of increasing production capacity. TNA’s high-performance potato chip line includes washing, cutting, frying, distribution, seasoning, and high-speed packaging, enabling Preziosi to operate at speeds of up to 1,500kg/ hour. The further installation of a state-of-the-art pellet frying system in place of Preziosi’s existing fryer doubled line capacity to 600kg/hour.
The deployment of multiple TNA on-machine seasoning systems (OMS) delivered seamless changeovers and easy operation across multiple products simultaneously. This, coupled with five new market-leading tna robag® packaging systems, further ensured Preziosi could continue to outstrip demand and deliver only the highest quality products to its customers and consumers alike.
Visit www.tnasolutions.com to learn more.
Easyfairs and ExCeL London lead the charge towards sustainable events with London Packaging Week
Easyfairs and ExCeL London are once again poised to redefine sustainability benchmarks in the events industry with the upcoming London Packaging Week at ExCeL London on 11 & 12 September. Both organisations have committed to elevating environmental responsibility by implementing comprehensive sustainability measures throughout the event.
Teaming up with ExCeL London, renowned for its sustainabilitydriven venue practices, Easyfairs aims to lead by example and foster positive change across the events landscape. This collaboration underscores a shared dedication to sustainability, ensuring it remains central to their operational agendas.
Easyfairs’ London Packaging Week is at the forefront of sustainable event practices, incorporating initiatives designed to minimise environmental impact and promote responsible resource management:
Energy Efficiency: Prioritising energy conservation with meticulous monitoring and optimisation of lighting, heating, and HVAC systems from setup to teardown.
Production and waste: Implementing effective waste management strategies, aiming for more than 70% of stands to be reusable, alongside a zero-to-landfill ExCeL waste management programme policy for exhibitor spaces and stands. Sustainable carpet solution to be used, and no singleuse plastics or red meat at controlled catering points
Digital Innovation: No event guide to be printed, smart badge technology used throughout the show, and digital signage. A cuttingedge mobile application has been developed that enhances attendee and exhibitor experiences through features such as exhibitor search, personalised agendas, and real-time notifications.
Travel and accommodation: The venue is accessible by public transport, EV charging stations, bike parking, and free coffee is available to visitors arriving via public transport. Hotel recommendations with sustainable credentials will be prioritised.
Community Engagement: Integrating sustainability into the event’s content programme, dedicating significant segments to sustainable development and the journey towards a Net Zero sector. Gender parity on panels and initiatives like the Innovation Gallery, awards, and dedicated startup zones highlight a commitment to fostering innovation in sustainable packaging solutions.
As the chosen venue for London Packaging Week, ExCeL London exemplifies sustainable venue management with certifications including carbon neutrality, ISO 14001, ISO 20121, and Planet Mark Business Certification.
Are Food Labels Effective Enough for Children’s Health and Safety?
An article By Roy Green, Harford Control Ltd. July 2024
Summer holiday is nearly here, when many children will be off school, which means parents need to pay more attention to arranging meals and snacks for their kids. A survey from Public Health England (PHE) revealed that children are still not eating their recommended portions of fruit and vegetables each day. Instead, many children are drawn to unhealthy foods due to cartoon animations on packaging.
As a consequence, the UK Parliament pointed out that 37% of Year 6 children (aged 10-11) were overweight in 2020/21. In response, the government is urging the manufacturing and retail industries to recognise the importance of clear food labelling and the potential harm that advertising foods high in fat, sugar, and salt can cause. Manufacturers play a key role in supporting children in fostering a healthy lifestyle by presenting clear nutritional information on food labels.
Nutrition Labels are Vital
Nutrition labels are vital tools that help parents make informed decisions about the food they provide to their
children. These labels offer a wealth of information, including calorific content, macronutrient breakdown, vitamins and minerals, ingredients list, and serving size. Allergens are listed and emphasised in the ingredients list.
Traffic light labelling enables parents to better understand the nutritional content of food and compare products that are high, medium, or low in fat, salt, and sugar. Calories are also displayed on the label, helping parents to make healthier snack choices for their children.
However, food labels seem not to be effective enough as many consumers find them difficult to understand. Let’s take a closer look at an example: yoghurt.
The Misunderstanding of Yoghurt
Yoghurts are a preferred daily snack for parents, with 67% happy to give them to their children daily (The Grocer). While yoghurts are associated with calcium, ‘good’ bacteria, vitamins, and protein, two in five parents believe that kids’ yoghurt contains too much sugar.
Moxham from Yoplait explained that 4% of yoghurt by weight consists of naturally occurring lactose, which is not considered a free sugar. Policymakers and health groups often cite yoghurt-based desserts as highsugar items, leading to misunderstandings about the category. The nutritional density of children’s yoghurt can vary significantly from that of yoghurt-based desserts.
There is a clear gap between the perceived and actual sugar content in children’s yoghurt. If yoghurt companies clearly present the sugar content on their food labels, it will help parents better understand the nutritional value of yoghurts and make healthier choices for their children.
Missing Allergen on Cookies
Beyond supporting a healthy lifestyle, ensuring the accuracy of food labels, especially allergen information, is a lifesaving act. GS1 UK found that poor labelling is responsible for 56% of allergic reactions. Reactions to food allergies can range from a runny nose, coughing, and itchy skin to fatal outcomes.
Dancer Órla Baxendale had a known peanut allergy and always carried an EpiPen. On January 11, 2024, while preparing to perform on stage, she ate cookies from Stew Leonard’s in Connecticut. The cookies contained peanuts, which were not
mentioned in the allergen information on the label. She then suffered a severe anaphylactic reaction, and despite using her EpiPen, she tragically died from anaphylactic shock.
It is heartbreaking to hear yet another tragic story caused by incorrect allergen labelling. This incident could have been prevented if the allergen information had been accurately presented on the food label. Even one death due to a food allergy is too many. To protect consumers from fatal allergic reactions, manufacturers must constantly review their labelling processes and ensure the accuracy of food labels.
Ensure Accurate Labelling & Live Reporting
Manufacturers play a crucial role in providing accurate and comprehensive
nutrition and allergen information on food labels to help parents make healthier choices and prevent allergen-related issues for their children. From raw materials to finished products, it’s essential to gather precise data on the nutritional and allergen content of the products. The quality team should conduct periodic reviews and audits of labelling practices to ensure accuracy and compliance. If there is any error on a label, the quality team should take prompt action and inform the rest of the team immediately. This can be done via an end-to-end manufacturing information/ execution system.
Harford Control not only offers advanced solutions to help manufacturers maintain high standards of accuracy and compliance in their labelling processes but also provides real-time actionable data to ensure seamless communication across the entire factory floor. Visibility is key to motivating the whole team to take action when prompted and thereby drive performance improvement.
When you need help on your label verification and/or real-time line performance visualisation and display, please reach out to us at info@harfordcontrol.com or give us a call on +44 (0)1225 764461.
Discover cutting-edge processing and packaging machinery at PPMA Show
In just five months’ time the UK’s largest processing and packaging machinery exhibition, PPMA Show, will return to the NEC in Birmingham between 24-26 September 2024.
This pre-eminent show is renowned for bringing together a broad range of innovative technologies and solutions, delivering an abundance of inspiring content rich seminars as well as providing plenty of networking opportunities. All of which provides a superb platform for visitors to be inspired and expand their knowledge and understanding of the latest developments in the processing and packaging industry.
Many businesses are already reaping the benefits of incorporating cutting-edge processing equipment, packaging machinery, industrial robotics and machine vision systems into their operations.
Automated solutions can transform operations in many businesses. For example, in food industries some of the fantastic benefits achieved include reduced costs, increased efficiency, quality improvements, and reduced downtime and turnaround. These benefits go a long way to delivering the necessary returns on the original investment costs.
In addition to the food industry, there are a number of other sectors where businesses take advantage of adopting some of these advancing technologies and solutions into their operations. These include pharmaceuticals, beverages, confectionery, micro-brewery and distilleries, pet food, baking, luxury goods, chemical processing, and building materials and supplies.
Regardless of the industry sector that visitors are in, PPMA Show delivers outstanding opportunities for them to explore the latest advancements in production, manufacturing and packaging
amongst over 300 well-known brands. These companies will be showcasing their most up to date cutting-edge innovative solutions and offering live demonstrations of their most up to date technology. This provides visitors with a great chance to see, experience, explore, review and assess products and services before making any investment commitments.
Visitors will also have a unique opportunity to discover a complete production line in action from start to finish, from labelling, filling and packaging to processing, robotics, automation and industrial vision systems.
One of last year’s visitors from Nestle said: “Fantastic day here at the PPMA Show, lots of suppliers that we work with. Some really innovative solutions, and a lot of relatable things for us, so we are taking lots of lessons home.”
The PPMA show organisers, Automate UK, are pleased to announce that Richard Allen, Senior Applications Engineer at Mitsubishi Electric and Janet Bellamy from Lincoln University National Centre for Food Manufacturing are guest speakers as part of the seminar programme at the three-day show.
The show features a thought-provoking seminar programme delivered by leading industry experts. These fascinating seminars will provide visitors with a wealth of information, ranging from innovative technologies and solutions to current and future industry trends. All of which they can take away and consider for use in their business.
PPMA Show provides visitors with plenty of face-to-face meeting opportunities with exhibitors, experts, new contacts and peers. These are invaluable in that they can be mutually beneficial for sharing knowledge, industry insights, problem solving and developing new and existing relationships.
Established over 35 years ago, PPMA Show takes centre stage when it comes to showcasing processing and packing machinery. The organisers of the show have indicated that this year’s show will include some exciting new developments which will be revealed nearer the date…
For more information, please visit: https://www.ppmashow.co.uk/visit
DISCOVER THE FUTURE OF DINING AT THE RESTAURANT & TAKEAWAY INNOVATION EXPO
As the culinary world evolves, staying ahead of the curve is crucial for restaurateurs and takeaway operators. Enter the Restaurant & Takeaway Innovation Expo, Europe’s premier business event dedicated to fostering growth in the restaurant and takeaway sectors. Mark your calendars for the 15th and 16th of October at ExCeL London, where the industry’s brightest minds and cutting-edge innovations converge.
The Restaurant & Takeaway Innovation Expo has built a reputation for spotlighting the solutions and technologies that are revolutionising the foodservice industry. This year promises to be no different, with hundreds of exhibitors showcasing a range of groundbreaking products and services. From advanced restaurant systems and innovative financial processors to stateof-the-art food waste management tools, attendees will have the opportunity to explore the latest advancements that can drive their businesses forward.
One of the standout features of the Expo is its comprehensive lineup of seminars and workshops. These sessions are designed
to inspire and educate, offering insights from representatives of some of the world’s leading eateries. Whether you’re looking to streamline your operations, enhance your marketing strategies, or adopt new technologies, the Expo’s seminars provide actionable advice and real-world solutions. Among the scheduled speakers are industry giants and successful restaurateurs who will share their experiences and success stories. These talks are invaluable for anyone looking to gain a competitive edge and learn from the best in the business.
The Restaurant & Takeaway Innovation Expo is more than just a showcase of products and technologies; it’s a breeding
ground for collaboration and networking. With thousands of restaurateurs and industry professionals under one roof, the Expo offers unparalleled opportunities to forge new connections, share ideas, and discuss potential partnerships. Networking lounges and dedicated meeting spaces ensure that attendees can engage in meaningful conversations and build relationships that could lead to game-changing collaborations. Whether you’re a seasoned restaurateur or a newcomer to the industry, the Expo is the perfect place to expand your professional network.
The UK restaurant and takeaway industry faces numerous challenges, from rising operational costs to food waste management and sustainability issues. The Expo directly addresses these pain points by presenting solutions that help businesses become more efficient and sustainable. For example, exhibitors will showcase the latest in eco-friendly packaging, energy-efficient kitchen equipment, and advanced waste reduction technologies. By adopting these innovations, businesses can not only reduce their environmental footprint but also cut costs and improve profitability.
In today’s fast-paced world, technology plays a crucial role in the success of any business. The Expo highlights the latest technological advancements that can help restaurateurs streamline their operations and enhance the customer experience. From cutting-edge point-of-sale systems and online ordering platforms to advanced customer relationship management tools, the Expo covers all aspects of restaurant technology. Attendees will have the chance to see live demonstrations, ask questions, and find the right solutions for their businesses.
One of the most compelling aspects of the Restaurant & Takeaway Innovation Expo is that it is entirely free to attend. This means that you can access all the newest technology, expert insights, and vital connections without spending a penny. In an industry where margins can be tight, this free access provides an incredible opportunity for learning and growth without financial strain.
Your ticket to the Restaurant & Takeaway Innovation Expo also grants you access to six concurrent industry events, collectively forming The Hospitality B2B Portfolio. This unique arrangement makes it the leading B2B event for the growth of the hospitality industry, offering even more opportunities for learning and networking across various sectors. These events include showcases on hotel innovations, bar and pub advancements, and catering equipment, providing a comprehensive view of the entire hospitality industry. This integrated approach ensures that attendees can gain insights from multiple perspectives and apply them to their own businesses.
Don’t miss out on the opportunity to be a part of this transformative event. The Restaurant & Takeaway Innovation Expo is the place to be for anyone looking to stay ahead in the competitive world of foodservice. By attending, you’ll gain access to the latest innovations, hear from industry leaders, and connect with like-minded professionals.
Securing your free ticket is simple. Visit our website, register, and prepare to immerse yourself in the future of dining. Whether you’re looking to solve specific challenges, explore new ideas, or simply network with industry peers, the Restaurant & Takeaway Innovation Expo offers something for everyone. Join us on the 15th and 16th of October at ExCeL London and take the first step towards revolutionising your business. This is more than just an event; it’s a gateway to the future of the restaurant and takeaway industry.
DON’T
HALAL EXPO MANCHESTER 2024: Premier Event for Halal Food & Beverage Industry
Dates: August 17, 18, & 19, 2024
Location: Old Trafford Stadium, Manchester
HALAL EXPO MANCHESTER
Manchester, UK – Prepare for the ultimate showcase of halal excellence at Halal Expo Manchester 2024, set to take place on August 17, 18, and 19 at the prestigious Old Trafford Stadium, the iconic home of Manchester United. This landmark event is poised to deliver an unparalleled experience featuring a rich selection of halal food offerings and dynamic live entertainment.
EVENT HIGHLIGHTS:
17, 18 & 19th Aug 2024
OLD TRAFFORD STADIUM THE HOME
Media Partnership Announcement: Food & Drink Network UK proudly announces its media partnership with Halal Expo Manchester 2024. Renowned for promoting diverse food and beverage products, fostering innovation, and connecting brands with their target audiences, Food & Drink Network UK is dedicated to supporting the halal food sector and the broader food and beverage industry. This partnership, endorsed by the Arab-British Chamber of Commerce, emphasises our commitment to facilitating networking, knowledge sharing, and business growth.
Halal Food: Savour a culinary journey with an extensive variety of halal food options designed to delight your taste buds.
“We are excited to partner with Halal Expo Manchester 2024 to showcase the best in halal food and beverages,” said Kimberley Read from Food & Drink Network UK. “This collaboration aligns perfectly with our mission to support international businesses and consumers, ensuring that quality products reach those who value them most.”
BOOK YOUR TICKETS
Live Entertainment: Enjoy a dynamic lineup of live performances and entertainment that will keep the atmosphere vibrant and engaging.
Masterclasses: Gain valuable insights and skills through expertled masterclasses covering the latest trends and techniques in the industry.
Exhibit and Showcase: This is a golden opportunity for businesses to exhibit and showcase their brands, products, and services in a high-traffic indoor venue. With an expected attendance of over 15,000 visitors, Halal Expo Manchester 2024 offers unmatched exposure and the chance to connect directly with a targeted audience of industry professionals and consumers.
Join Us: Businesses and consumers alike are invited to participate in Halal Expo Manchester 2024. Whether you aim to exhibit your products, expand your market reach, or simply discover the latest trends in the halal food sector, this expo is the place to be. With a limited number of stands available, now is the time to secure your spot and connect with industry leaders, gain invaluable exposure, and grow your brand.
Halal Travel and Tourism: The global halal tourism market is projected to reach £240 billion by 2026. Businesses in the halal travel and tourism sector are encouraged to join and tap into significant networking opportunities with industry leaders and key markets.
Save the Dates: August 17, 18, and 19, 2024. Join us at Old Trafford Stadium for an unforgettable experience.
10 –11 SEPT 24
SPECIALITY & FINE FOOD FAIR PREPARES FOR SPECTACULAR 25TH ANNIVERSARY EDITION
Registration is now open for Speciality & Fine Food Fair, promising an unparalleled experience and numerous new features for a very special 25th anniversary edition of the event.
Leading buyers from retail, wholesale, hospitality and more will descend on Olympia London on Tuesday 10 – Wednesday 11 September 2024 for a sensational celebration of innovative artisan food and drink.
This year’s Fair will offer a glimpse into the future of the industry, introducing a range of exciting new features, networking events and tasting opportunities designed to honour the event’s legacy and highlight its value for professionals in the speciality food & drink sector.
Darren Baker, Retail Director at Blackbrooks Garden Centres, comments: “Speciality & Fine Food Fair proves a valuable visit for supplementing our strong local supplier base with a range of products offering artisan and exceptional quality items. The timing of the show means the new ranges are with us in time for the all-important Christmas trading season.”
Visitors to the Fair will be able to visit the ever-popular StartUp Village, home to exciting new food & drink brands, meet international food & drink brands from all around the world and connect with the very best UK artisan producers. New Additions for 2024:
The Wine Cellar: A new dedicated section for visitors to explore and discover quality wines from around the world. This area will showcase a carefully curated selection of fine wines, offering a unique experience for wine buyers at the Fair.
Drinks Uncovered: This new stage will feature a wide range of experts discussing the latest trends in the drinks industry. Attendees will have the opportunity to learn from leading professionals and gain insights into emerging trends and innovations shaping the future of drinks, from hot drinks and soft drinks to alcohol and low & no.
Tasting Stations: New Tasting Stations will provide a curated sampling opportunity, allowing visitors to taste and experience a variety of high-quality speciality food and drink products. This addition aims to enhance the interactive and sensory experience of the Fair.
Celebration of 25 Rising Stars: In addition to these exciting new features, the Fair will include an exclusive event to celebrate 25 Rising Stars in the UK food & drink sector, an initiative announced in June in partnership with Speciality Food Magazine. Rising Stars highlights up-and-coming foodie founders and exciting entrepreneurs in the early stages of their product journey, showcasing the next generation of talent in the food and drink industry.
New Speciality & Fine Food Fair Awards category: Speciality & Fine Food Fair 2024 will include popular returning events including the Speciality & Fine Food Fair Awards, which this year are introducing a new DEI Initiative category to recognise the amazing work being done by businesses across the industry to improve their diversity, equality and inclusion.
Mecca Ibrahim, Co-Founder of Women in the Food Industry and judge for the new category, comments: ‘It is wonderful that this new award has been launched and I am thrilled to be part of the judging panel celebrating the businesses bringing about positive change in the food & drink industry.’
“I’m looking forward to seeing how DEI has transformed the businesses entering and how the entrants’ procedures, practices and policies will act as inspiration to the food businesses of the future. Let’s celebrate the power of DEI to shape a more inclusive and vibrant culinary landscape!”
Changes to Registration and Attendance Policy
As Speciality & Fine Food Fair enters its 25th year, the event will be introducing visitor vetting to ensure it continues to welcome quality food & drink buyers from across retail, wholesale, hospitality and more.
Nicola Woods, Event Manager for Speciality & Fine Food Fair, comments: “Over the past 25 years, the Fair has become the UK’s must-attend showcase of artisanal food & drink welcoming thousands of leading industry buyers and providing an unrivalled opportunity to source quality products, network with peers and learn about the latest trends and innovations.
“As we look to the future, we’re taking the step to introduce visitor vetting to the Fair to further refine our audience and make it even easier for buyers and exhibitors to connect and do business.”
Retailers, hospitality professionals, food & drink buyers, food & drink producers and more will continue to enjoy free entry to the event, however suppliers to food & drink producers (such packaging, marketing and logistics businesses) will be subject to vetting and unable to attend the event free of charge.
“It’s important to us, as we celebrate our 25th year, that we do everything we can to ensure the Fair attracts the right audience and that we enable buyers and producers to connect, do business and gain value from the event,” continues Woods. “While suppliers to food & drink brands are an important part of the industry ecosystem, we have to focus on facilitating invaluable new connections between buyers and speciality producers. That is the heart of the Fair.”
Visitors to this year’s event will be able to hear from leading figures in hospitality, retail and wholesale on the Talking Trends stage, discover award-winning products in The Great Taste Deli, watch food & drink producers compete in Dragon’s Den-style pitching sessions as part of Pitch Live in Partnership with IND!E & Ocado, and explore innovative sustainability-focused producers using the B Corp Guide. Not to mention, visitors can enjoy myriad opportunities to network, taste and learn as part of joining the artisan food & drink community at the Fair.
Speciality & Fine Food Fair takes place at Olympia London on Tuesday 10 – Wednesday 11 September. Find out more about everything happening at this year’s event, and register to attend, at specialityfinefoodfairs.co.uk.
All registrations for the Fair will now be vetted and suppliers to food & drink producers will be required to pay an entry fee.
Legal comment contribution in the food sector
By Deborah Harvey,
Clean Energy Partner at leading national law firm Freeths
Food production is an energy intensive business – the UN estimates that current food systems use roughly 30% of globally available energy. Intensive energy input is needed at every stage of the food production process, particularly heating, cooling, transporting and marketing.
It is perhaps no surprise, given the volatility in the energy markets over recent years, that we are seeing widespread concern from businesses in the food sector in relation to their energy costs. One effective tool which businesses can use to mitigate their exposure to energy markets is entering into a corporate power purchase agreement (“CPPA”) with a renewable electricity generator.
A CPPA is a contract between a business and a renewable electricity generator, under which the business buys electricity generated by a particular renewable energy project, such as a wind farm or solar farm. This is different to the usual method in which a business buys power from a licensed electricity supplier. Under the standard utility arrangement, a licensed electricity supplier will enter a relatively short-term contract with the business consumer and then source power to meet its obligations from a vast portfolio of electricity generators, meaning the electricity being supplied has been generated by numerous sources (some green, some less so). By contrast, a CPPA establishes a direct contractual relationship between a business and a renewable energy generator over a typically much longer term than an agreement with a licensed electricity supplier –10- or 15-year terms are not uncommon.
CPPAs also offer the contracting business an element of price stability. The CPPA would enable a food production business to agree a fixed price for all or a portion of its energy demand, which could provide that business with valuable certainty of energy outgoings, whilst also shielding the business from future price hikes over the term of the contract.
We also see CPPAs as an important tool for food businesses to support their green credentials. We are increasingly seeing food production businesses making sustainability claims and the procurement of green power, which supports the development of a renewable energy project, is an important pathway. Alongside purchasing renewable power, businesses can also purchase green certificates – Renewable Energy Guarantees of Origin (“REGOs”) and use these REGOs for sustainability reporting purposes.
There are different ways to structure CPPAs, depending on the commercial drivers for the arrangement, business needs, and the type of project that is providing the electricity. At Freeths, we’ve seen a range of businesses exploring CPPAs, including those operating in the food sector and we would encourage CPPAs as an option for food businesses looking for longterm price certainty and a way to align their energy use with sustainability commitments.
Deborah Harvey
Speed up your hygiene flow
Creating a sterile environment starts with the people
Sanitisation is a fundamental aspect of the hygiene process for the food sector in order to remain audit-ready and compliant with hygiene regulations. To prevent crosscontamination and enhance workplace safety, this hygienic focus should begin with staff before they enter the workplace environment.
By enforcing strict hygiene protocols, employers can reduce the risk of external contaminants entering zones where hygiene is imperative. As a solution to this, we now offer a range of hygiene stations and boot washers to help maintain hygienic standards across various environments.
Expert Partner in Hygienic Solutions
with up to 15 operatives being able to progress through the station in one minute (depending on the hygiene station used).
Offering a highly efficient solution
Preventing cross-contamination via staff cleaning processes
Our range of hygiene stations provide an intuitive one step process to the changing room flow by combining hand sanitisation and sole washing in one tidy package. With poorly washed hands and unclean footwear being two of the major sources of cross-contamination in the food industry, this automated equipment removes the possibility of human error and ensures that each staff member is suitably sanitised before proceeding through the turnstile to the next station.
Without this equipment, employers cannot be certain that all staff members are equally and effectively sanitised. These stations create a hygienic, time-efficient solution
Apron washers and motorised boot washers are also available to suit your cleaning environment. Designed for hygiene-conscious industries, the boot washer can remove debris from the soles and sides of both high and low boots for the highest level of hygiene. The hygiene stations also offer a tool-free, quick and easy-to-remove brush system for effortless cleaning between shifts and maintenance. Spare brushes are also available to purchase from our website for use during the washing process.
How can Teknomek help?
The sanitisation process is a crucial aspect of hygienic environments, but it is not just restricted to the cleaning process of the equipment, the staff can easily cause cross-contamination and the spread of bacteria without a focus on hygiene culture. The use of our hygienic equipment, such as our hygiene stations and boot washers, maintains an emphasis on hygiene and reduces the chance of human error or staff negligence via the implementation of an automated process.
Want to know how our hygienic equipment can speed up your hygiene flows?
Please call our Teknomexperts on +44(0)1603 788 833
At Cross+Morse we aim to fulfil all industry demands, from the simplest to the highest level of precision required. Our objective is to offer a complete solution - not just products - to your power transmission challenges.
Cross+Morse are known in the industry as pioneers in quality standards, which is why we take our quality control processes very seriously. Quality assurance is central to our organisation with controls encompassing all aspects of design, manufacture, logistics and customer service. We are ISO 9001:2015 accredited and have been for over 30 years.
Power Transmission Solutions
freewheels, roller ramp clutches, combined sprag and bearing units and many more.
At Cross+Morse we have continuously invested in top of the range measuring equipment: Co-ordinate Measuring Machine (CMM), digital tri-bore gauges and micrometers which are constantly calibrated to comply with ISO standards. Our stringent inspection process guarantees that when manufacturing each operation is thoroughly inspected by either a highly trained shop-floor staff supervisor or an inspector, ensuring that manufacturing is only allowed to continue when each phase has been approved. Our hardening treatment is checked using either our Rockwell or Vickers hardness testing machines.
We review our quality procedures continuously to provide up-to-date mechanisms for ensuring conformity to the quality system; different audits are carried out on all activities in the company throughout each year.
Cross+Morse is the largest authorised distributor and stockist for American transmission products manufactured by RegalRexnord (formerly EPT) in the United Kingdom. The range includes Sealmaster®, Browning®, Jaure®, Kop-Flex®, McGill® and Morse®.
Inverted tooth chain: including the standard SC type from 3/16” to 2” pitch and HV type from 3/8” to 2” pitch; as well as conveyor chains up to 12” width in centre or outside guide construction. We manufacture standard and special sprockets in-house for a complete drive solution.
We pride ourselves in offering a complete range of overload protection devices ranging from the simplest to the most accurate and precise overload clutch: Sheargard range of overload clutches, wedge pin type, available as a chain coupling and the option of low inertia rubber elastic couplings for higher speed drives. The Crossgard range, ball detent type, comes in 3 versions and also available with roller chain and low inertia rubber coupling option. The Safegard CS series, ball/roller detent type, comes in 2 two basic types (standard or mini) and also available as shaft couplings. Series CZ and CN zero backlash Safegard clutches for responsive overload protection, available in both basic and shaft coupling types.
We offer a wide stock range of flexible shaft couplings to accommodate different types of misalignment: Jaw couplings, elastomeric couplings, roller and Delrin® chain couplings, gear couplings GFA & GFAS, polymer gear couplings, Morflex elastomeric disc couplings and Crossflex disc couplings.
Our Crossbore® rework service includes reboring, keywaying and setscrewing of standard sprockets, pulleys and gears in a dedicated production area with specialised CNC machines for a rapid response. Induction hardening of teeth is also offered in-house.
For further information contact:
Shaft clamping elements for precision transmission of torque with no backlash: a complete range from stock.
Our range of Freewheel clutches for overrunning, indexing and backstopping applications; including sprag clutches, industrial ratchet
Beyond the Food Safety Modernization Act: Aligning Compliance with GS1 Integration
Each year in the US, approximately 48 million people are affected by foodborne illnesses. Of those who get sick, some 128,000 end up in hospital, and 3,000 die1 – it’s a significant public health burden, but largely preventable with appropriate traceability measures.
The FDA aims to dramatically improve food safety in the US with the latest updates to the Food Safety Modernization Act (FSMA 204), by enhancing data-driven transparency and accountability within the food system.
With the final implementation date set for 20th January 2026, organisations have a significant opportunity to align with the global move to 2D barcodes at the point-of-sale. By integrating these two initiatives, brands can streamline changes to avoid additional interruption, and extend the benefits of traceability beyond mere compliance, as Adem Kulauzovic, Director of Automation, Domino Printing Sciences, explores.
FDA Traceability Rule FSMA 204
Section 204 of the FDA Food Safety Modernization Act adds traceability record-keeping requirements for businesses that manufacture, process, pack, or hold certain food products for consumption in the US, including:
• Cheeses
• Fresh, unprocessed eggs
• Nut butters
• Fresh fruits and vegetables
• Fish and shellfish
• Ready-to-eat deli salads
Under the legislation, non-US companies handling products for export to the US will also need to comply. The US currently imports approximately 15% of its overall food supply, including 32% of fresh vegetables, 55% of fresh fruit, and 94% of seafood2
What does FSMA 204 stipulate?
Under FSMA 204 businesses will need to maintain and process data relating to Critical Tracking Events (CTEs) where food safety incidents are most likely to occur. The tracking events encompass everything from the initial harvesting of raw produce to the point at which a consumer-ready product is received for sale.
Businesses will be mandated to keep records containing Key Data Elements (KDEs) relating to each CTE. While the exact information will vary for each case, traceability lot codes will form the foundation of the proposed requirements.
Impacted organisations will need to put systems in place to collect and share data and store records for two years following the sale or distribution of a food item, and make all records accessible to the FDA within 24 hours of being requested.
FSMA 204 took effect in January 2023, with affected organisations given a three-year window to meet the requirements by 20 th January 2026. This extended timeline is designed to allow for thorough preparation and implementation of traceability solutions across the supply chain.
Preparing for compliance with FSMA 204 Companies can ensure that their traceability record-keeping adheres to FSMA 204 guidelines by collecting all necessary KDEs and capturing the data as part of wider coding and marking efforts.
The first step is working with supply chain partners to identify and plug any data gaps. Accurate data recording will require multiple systems to communicate with one another, so companies will need to adopt systems that allow for interconnectivity to systematically track and record data.
Businesses then need to ensure that the final product can be tied back to the data required by the FDA using variable data printing. Companies already adding variable data onto products and packaging may only need a small change to their current coding and marking setups to include batch and lot information.
Aligning FSMA 204 with move to 2D codes at the point-of-sale
One suggested way the variable data element of FSMA 204 can be implemented is through a scannable 2D code – such as a QR code powered by GS1 – to align with the industry move to 2D codes at the point-of-sale. By aligning these two
initiatives, companies can avoid the risk of having to make additional changes further down the line, and the benefits do not stop there.
Machine-readable 2D codes are more resilient to damage than linear barcodes and human-readable text, making it easier for businesses to track products and protect consumers from the risk of foodborne illnesses – a key aim of FSMA 204. Furthermore, by including product data within scannable 2D codes, businesses can provide additional information to consumers, such as food safety incidents or recalls that could make food products unsafe to eat.
Considerations for implementing variable data printing
To maximise the benefits companies must ensure that their coding technology can match the speed and throughput of their production lines, with sufficient print quality to produce scannable, industry-accepted 2D codes. Data accuracy is also crucial. To achieve this, businesses should partner with industryleading coding and marking providers with expertise in variable data printing, and implement code inspection systems to ensure that all 2D codes are correct and scannable.
A trusted variable data solutions provider will be capable of offering a complete, closed-loop code and check system, to simplify aligning FSMA 204 compliance with the global migration to 2D codes.
New Partnership announced for Interfood Bakery Division
Interfood Technology has announced a new development in the ongoing expansion of its Bakery Division with the signing of a partnership with Padovani Technology, an Italian specialist in the manufacturer of machinery for biscuit production.
Based near Verona in Northern Italy, Padovani Technology was founded by Fabio Padovani, a man with over 25 years of experience in the bakery and biscuit market. Exporting machines across the globe, the business offers a range of machines for rotary moulding, rotary cutting, extruding and forming, with solutions available from entry level right through to high volume plant production.
Central to the Padovani range is the RW2-RW3 rotary moulding machine - relaunched in 2023 with a new integrated washing and sanitising system. Described as perfect for small to medium biscuit production, it offers very fast changing of dies with no need for tools, is easy to clean and simple to maintain. The in-built inverter offers a variety of production speeds (indicated on a simple digital display) with a solid and robust construction for which Padovani is renowned.
Commenting on the new partnership, Sig Padovani said –
“We are very excited about this new collaboration, and we sincerely believe in Interfood’s knowledge of the British and Irish markets and the potential this presents.”
Padovani machines are used in a wide range of applications including soft biscuits, laminated biscuits, co-extruded (multicoloured) biscuits, cookies, crackers, bars and even pet treats.
James Fitch is Bakery Divisional Manager at Interfood and has over 30 years of experience in this industry. He comments –
“We first came across Padovani Technology as a business at the Interpack exhibition in May 2023 and we immediately recognised it was an excellent fit for us. Padovani builds high quality, robust and flexible equipment and has years of experience in offering solutions to the market.
“Whilst we currently offer equipment for use in the bakery market, including detection and inspection systems and end of line packing solutions, we are now starting to develop our Bakery Division with dedicated equipment specifically designed for that market, identifying the opportunities that we see in the production of baked goods.
“The Interfood philosophy is one based on bringing high quality equipment to the UK and Irish markets, partnering with and supporting our customers. We have a strong infrastructure in place to support the bakery market as we grow our dedicated division. Our partnership with Padovani is part of that process and we look forward to making further announcements over the coming months as we continue extending our capabilities in offering solutions from our Bakery Division.”
For more information visit interfoodtechnology.com
FULTON INTRODUCES
NEW LARGER OUTPUTS AND CONFIRMS HYDROGENREADY STATUS FOR ITS VSRT
Processes and applications using steam in the foodbev sector have revolutionised over the years, yet the same cannot be said for steam boilers themselves. That was until, in 2018, Fulton launched the VSRT vertical steam boiler.
The VSRT has rocked the steam boiler market to become classleading and a symbol of efficiency. Many users benefit from generous savings in gas and water consumption in addition to significantly improved CO2 and NOX emissions. And now, this revolutionary boiler has been awarded hydrogen-ready status, the only vertical steam boiler to achieve it, and another significant milestone in the company’s commitment to sustainable and future-proof technologies.
NEW LARGER-OUTPUT MODELS
At launch, the seven-model VSRT range was available with outputs from 160 to 960 kg/h, but with demand increasing for an energy efficient boiler with larger outputs like those of horizontal reverseflame steam boilers, Fulton is now expanding the range and introducing two new re-designed VSRT models with outputs of 1565 and 1956 kg/h.
These new, larger-output VSRT models maintain exceptionally high operating efficiencies (up to 86% gross thermal efficiency compared to approximately 80% from typical boiler designs), which results in lower operating and lifecycle costs and improved
Thanks to their versatility and reliability in generating steam, steam boilers are widely used in food and beverage processing facilities for cooking, brewing and distilling applications, for direct and indirect steam heating, space heating, hot water and process hot water production. The only tubeless
analytical tools and intelligent operator prompting concepts: Our digital services help you keep processes and optimise both costs and output resources.
From user-friendly analytical tools and intelligent operator prompting right through to AI-based concepts: Our digital services help you keep on top of
while also saving valuable resources.
krones.com
• Increased flexibility in production as a result of optimised and automated operator interventions
• Sustainable filling and capping owing to new media-saving options
Digital solutions for sustainable performance
• More compact machine delivers the same performance due to new automatic CIP cups
From user-friendly analytical tools and intelligent operator prompting right through to AI-based concepts: Our digital services help you keep on top of complex processes and optimise both costs and output while also saving valuable resources.
OUTSTANDING RESULTS ON BOTH OXYGEN PICKUP AND CO2 CONSUMPTION
CC-en35-AZ002_06-24_FoodDrinkNetw.indd
with “lower” vacuum levels in the filling process, enable the Modulfill HES to set entirely new standards for oxygen pickup and CO2 consumption in conventional beer filling.
Yet another plus in terms of product quality is the intelligent process-gas control system. A sensor measures the residual oxygen in the headspace of the filler bowl and thus makes it possible to monitor and dynamically regulate oxygen pickup to the desired level.
DIGITAL FEATURES REDUCE THE NEED FOR MANUAL INTERVENTIONS
Krones has added automation to the probe adjustment and to the CIP cups which makes it possible to achieve the same performance on a more compact machine using the automated CIP cups. During cleaning, the necessary interventions are reduced to an absolute minimum, which, in turn, significantly shortens scheduled machine downtimes and increases overall equipment effectiveness (OEE). Machine change-over times are likewise shortened due to the use of the latest generation of the MultiGuide Base multi-functional clamping starwheel.
Several aspects have been optimised and redesigned, making production more sustainable, more flexible and more repeatable.
THE IMPORTANCE OF HIGH PURITY GASES IN THE FOOD INDUSTRY
Food grade gases are integral to extending shelf life, improving the quality of products and increasing food safety.
Extending shelf life...
The media attention on food waste ensures it continues to be an area of focus for food producers. Using gases in processes like Modified Atmosphere Packaging (MAP) helps play a huge (and often unseen) role. By extending the shelf life of food products, MAP helps to keep food fresh from the production line through to the supermarket shelf and beyond.
This helps to tackle food waste early in the production process, well before the final product reaches the shopping basket. And with more than 1.8 million tonnes of food waste generated by food manufacturers – worth a hefty £1.4 billion – technologies that can help tackle this are understandably popular.
Consumers are also becoming increasingly health conscious and there is a government
led drive to reduce the salt and sugars in our food and drink. Whilst to reduce them it might ultimately be better for us as consumers,
it leaves something of a challenge for manufacturers as they act as preservatives. So, it requires a new approach to make sure that
“High purity gases play a role in maintaining food safety and tackling harmful bacteria. Their contribution to chilling and freezing processes have played a considerable role in combatting campylobacter in recent years. By directing super-cooled air flow onto the surface of chickens, where campylobacter lives, bacteria can be effectively reduced.
“
products can still be packaged, transported, shelved and sold in a workable timeframe, that’s where MAP gases can help.
Quality...
In addition to their ability to improve shelf life, there are significant benefits of using food grade gases, such as liquid nitrogen. In technologies like individual quick freezing (IQF) and crust freezing, these gases can help to maintain food quality and reduce food waste.
For example, using the latter to freeze the very outer layer of ham allows it to be cut into crisp slices without tearing or compromising the final product. This also helps in reducing overall food waste as fewer tears result in fewer production line rejects.
Similarly, the gases that facilitate LIN-IS freezing help to ensure uniformity of product and quality control. A great example is that of beef burgers where the specialist gases can cool minced meat to an optimum temperature; if it’s too warm the edges will tear when the burger is formed, damaging the aesthetic of the product, and creating additional food waste.
Using liquid nitrogen as part of a rapid freezing process is another way of maintaining the
and ‘freshness’.
Food safety...
High purity gases also play a role in maintaining food safety and tackling harmful bacteria. Their contribution to chilling and freezing processes have played a considerable role in combatting campylobacter in recent years. By directing super-cooled air flow onto the surface of chickens, where campylobacter lives, bacteria can be effectively reduced.
Many companies are already making effective use of these technologies.
Competition is fierce, and consumers require high quality, so manufacturers will need to give more consideration to how their product is presented. While this may lead to greater uptake of high purity gases, it’s worth considering the use of them in areas where they haven’t traditionally been used previously.
With the right research and development behind it, we could see these gases being applied in brand new ways that help manufacturers and their products to stand out from the pack.
Achieving the circular economy with all-round sustainability in packaging
The choices in sustainable packaging materials are evergrowing and now far-reaching. Below, Glyn Johnson, MD at Yorkshire Packaging Systems (YPS), talks us through the wide range of options, and explains how you can also make gains by looking at the whole packaging operation.
Sustainable material options have hugely increased in recent years. Recyclable material is now widely available, regardless of whether you require lidding, MAP/barrier, second skin, anti-fog or a myriad of other qualities. At YPS, all of the materials we supply are fully recyclable to LDPE level 04. We’re also members of the On-Pack Recycling Label (OPRL) Scheme, so any producer who’s also a member can add OPRL’s clear recycling advice to their packaging to assist consumers.
Many of the materials we offer are also available with recycled content of 30% or more – some with as much as 90%! Both post-consumer and post-industrial waste can be used to produce these films, so it’s possible to source a material that precisely meets your policies. This again applies to a wide spectrum of flexible packaging, so their recycled content doesn’t lead to any compromise on finished packing quality. And, of course, they are all Packaging Tax exempt.
There are also materials that may seem less obviously sustainable, that can offer great improvements - YPS supply ultra-thin films that significantly reduce plastic use without compromise on strength or performance. Add to that bio-based and fully compostable films and you have a veritable smorgasbord of foodcontact approved sustainable packaging material options.
But it’s not only film choice that can deliver improvements. At YPS, our engineering team can conduct sustainable site surveys to help food producers achieve an optimum pairing of machine and materials to improve their environmental impact. Such a survey would include a thorough review of how the machine is operating to ensure maximum yield from the packaging materials. Recommendations could include simple maintenance for
optimum performance or reduced waste, a change of setting to improve yield, for example by reducing gapping, or an alternative material choice.
Ensuring that all waste is collected and recycled properly is another key way to reduce environmental impact. A waste baling machine can assist in gathering material together. Sourcing a suitable recycling outlet then ensures that it’s returned via an appropriate route for certainty that it’ll re-enter the cycle for optimum re-use. Our customers can benefit from a free waste baling machine and we can assist in sourcing appropriate waste collection.
There’s so much that is readily available now, we’d encourage food producers to review all of the options – both material choice and machine process – with their packaging supplier to move their sustainable plans forward.
Antalis’ Head of Automation & Systems, Stuart Bates, shares his insight into the benefits of investing in packaging machinery
SIX REASONS TO INVEST IN PACKAGING AUTOMATION NOW
While the economy is finally showing signs of improvement, there are still significant challenges facing packing and logistics operations. A considered investment in packaging machinery can help overcome the challenges and provide change and improvement over the longer term.
“To be honest, there is never a bad time to invest in packaging machinery. Chosen well, and maintained properly, it’s an investment you’re unlikely to regret,” says Stuart.
Tackle labour shortages
Recruitment of labour continues to be a challenge. When a workforce is under pressure the quality of packing can suffer. Stuart advises, “Look at your workflow and see where the bottlenecks are; could machinery add the efficiency that’s missing?”
For example, carton handling equipment can erect up to 22 cartons per minute compared with three erected per minute manually. At the same time, semi- or fully-automated pallet wrappers have a palletwrapping capability from 25 to 180 pallets per hour.
Cut costs
While labour, energy and material costs fluctuate, machinery costs are easier to pin down, making forecasting, budgeting and planning much easier. For example, machinery can be calibrated to use fixed quantities of material, ensuring consistency and efficiency.
Stuarts cites the example of an Antalis customer who purchased a Lantech Q300 semi-automatic pallet wrapper, with a power prestretch of up to 300%, “By matching the stretch film to the machinery, we were able to ensure the customer maximised their film yield so effectively, compared with wrapping manually, that the savings in film costs paid for the purchase of the machinery in less than 12 months.”
Improve health and safety
According to the Health and Safety Executive, in a 12-month period during 2022-23, two million working days were lost in the transportation and storage sector as a result of illness or injury; an estimated 20,000 workers were suffering from a work-related musculoskeletal disorder.
Many of these will have arisen from manual handling and repetitive tasks. By switching these tasks to a machine, health and safety risks can be reduced.
For example, Stuart says, “Any business needing to assemble more than three cases per minute would benefit from investing in carton-erecting machinery. It offers speed
and consistency over manual assembly; plus, carton assembly is probably the most monotonous job in the warehouse, with the risk of workers developing repetitive strain injuries. Carton Erecting equipment also frees up staff for other activities such as picking or packing.”
Reduce damages
Goods damaged as a result of poor packaging or load containment can be incredibly costly – and infuriating for the customer. When staff are under pressure, boxes erected manually might lead to a weaker structure that is more prone to crushing and toppling over. Automated carton erectors, such as the Lantech Total Control System, consistently erect boxes with the all-important 90-degree corners. As well as being stronger, they stack better to create more stable loads.
Improve customer experience
Packing orders effectively and efficiently and getting them delivered on time is at the heart of providing a first-rate customer experience.
Stuart says, “During peak, service levels can slip, especially if you’re having to use temporary staff. Carton handling equipment can work with peaks and troughs in demand and provides cartons of consistent quality.”
Take advantage of full expensing
In its 2023 Spring Budget, the government announced the 130% super-deduction was being replaced with full expensing. Companies subject to UK corporation tax will receive a 100% first-year tax deduction for expenditures they incur on qualifying plant or machinery. In effect, this reduces the in-year cost of plant or machinery by 25%.
Stuart finishes, “There’s never a bad time to invest in machinery, and this is even more true since the government announced in its Autumn Statement that full expensing on plant and machinery is to be made permanent. Chosen well, packaging machinery can pay for itself in a short period; with the benefit of full expensing on top, now is the right time to invest.”
For more information, please visit www.antalis.co.uk or contact Antalis on 0370 241 1466
Minimising downtime within 3PL and supply chains: the role of quality labels
Third-Party Logistics (3PL) providers play a vital role in today’s supply chains. They execute fulfilment for many brands across an array of industries. They handle the receipt, storage, picking, packing and delivery of goods for customers. Further, for many growing ecommerce businesses, they are essential for growth. When operating at capacity, 3PL distribution centres (DC) are extremely busy, as they carry out an array of fulfilment services.
The key to the successful running of these complex operations, though, is ensuring warehouses are meticulously organised, that senior management and warehouse staff have a strong handle on inventory at all times, and that staff can pick, pack and ship goods accurately on-time for clients to their customers. DC throughput ultimately supports revenue and profitability for 3PLs and their clients.
Many factors drive success though. People, strong operational processes and technology are playing an increasingly vital role. However, today, across the world 3PL staff are in short supply. Automation technology proves value ever more, and fundamental technologies like barcode scanners and label printers continue to keep warehouses in order. Jeremie Brocas, BIXOLON Europe, explains that embracing these technologies enables 3PLs and similar logistics organisations, to improve traceability and ensure that their entire supply chains run smoothly.
3PL opportunities and challenges
The 3PL market is ripe for the picking. Statista says the global logistics market was worth 8.4 trillion US dollars in 2021 – whereas
by 2027 it forecasts that this market will exceed 13.7 trillion US dollars. Evidently, there is immense opportunity for fulfilment organisations to thrive.
The supply chain technology provider, Extensiv, recently published its 2023 Third-Party Logistics Warehouse Benchmark Report too. It shares insights about growth opportunities available to 3PL companies; saying that acquiring new customers is the greatest opportunity for 86% of the companies it surveyed. Additionally, 50% of companies say that automating processes in warehouses is key; and 46% cite growth related to ecommerce as the third greatest opportunity. Others include diversifying services (39%), adding warehouses in new locations (36%), creating a 4PL network (36%), and other (25%).
Opportunity doesn’t come without a backdrop of business challenges though. The same research points out that the top challenge for many 3PLs will be managing costs (48%). Other challenges cited include: finding new customers (36%), finding and retaining workers (32%), operational efficiency (32%), technology implementation and integration (29%), growing revenue (27%), inflation (18%), finding and acquiring warehouse space (15%),
Jeremie Brocas, BIXOLON Europe GmbH
customer retention (10%), and customer communication and requests (7%). Descartes Systems Group provides additional insight about the staff shortages too in its report – How Bad is the Supply Chain and Logistics Workforce Challenge – where it states that 76% of logistics leaders reported labour shortages.
Enhancing traceability and inventory management
It is clear here that technology has a key role to play in supporting operational efficiency within 3PL and wider supply chain organisations. It offers benefits at all areas and levels; ranging from transportation operations, to warehouse operations and to knowledge workers within distribution centres. We see order management systems (OMS), warehouse management systems (WMS) and transportation management systems (TMS) taking the lead in organising warehouses and providing vital information to staff about goods - and the state of the distribution centre - as stock is picked, packed and shipped to customers for 3PL clients. Most of these technologies are cloudbased today and offer fulfilment centre operators and their clients impressive analytics about stock passing through their DCs – such as what’s old, what’s moving fast, and what to put on sale.
While these technologies are increasingly vital as part of improving operational efficiency, there is one set of tools that continues to be core to the successful functioning of many 3PL businesses. This is where the likes of label printer and barcode scanning technologies show their prowess. Essentially label printers across the supply chain print labels with key information on them – including 1D or 2D codes – according to requirements set out by various manufacturers, retailers, and shipping companies. They get stuck onto pallets, boxes and stock as they are unpacked, delivered and pass through the supply chain. 1D and 2D codes carry the key information that aligns with many OMS, WMS and TMS systems. They provide a single source of truth that scanners can work from, allowing the supply chain to communicate and organise itself.
Today label printers can be found at many locations within a 3PL. Stationary desktop label printers are often located at areas where pallets are received from clients before they are unpacked, labeled and redistributed through the fulfilment centre (FC). They can generally be located at packing stations too – where goods are packaged and labeled according to an array of shipping companies’ preferred label configurations. Mobile printers are also widely used to support the relabelling of racks or awkwardly shaped goods that are too bulky to fit at packing stations.
Additionally, many label printers support the growing trend to use RFID to help ensure inventory management and traceability within DCs or FCs is more accurate in real time. The RFID labels can be coded with vital SKU data and be printed on with standard 1D or 2D codes where required; to provide a failsafe for when the RFID system is down. This RFID approach helps further automate inventory management in real time, and provides an accurate view on throughput.
Providing warehouse staff the tools to succeed
While many senior management teams across 3PLs and their customers refer to cloud-based dashboards from their supply chain software providers, to gain a deeper understanding of the performance of their DCs and throughput, it is generally the people on the warehouse shop floor who interact with barcode scanners and label printers on a daily basis.
It is important to remember that for these vital frontline staff members, a barcode scanner or printer is just another tool for
them to use. They expect it to work with ease – and, within a warehouse environment it is important that these technologies are robust, hard wearing and capable of taking the knocks that they will likely receive. Can they handle being accidentally dropped by staff or being bumped with objects in the warehouse? Have the label printers been well set-up by IT teams for ease of use by operatives – is training on the devices easy and straightforward for new staff members to pick up on, especially during peak periods? Are the consumables easy to change? These tools need to improve operations for warehouse staff, not hinder or slow processes down – and so in a deadline-driven environment where picking, packing and shipping accuracy is important, it is crucial that label printers are hardwearing and play their part well.
Quality labels drive productivity and efficiency
But, it’s not just about ease of use. Printers must print labels and codes to a high quality. Many manufacturers, retailers, 3PLs and shipment companies set out their standards for quality barcodes; and so it’s important that each party appreciates this and prints to a high standard accordingly. It’s no good printing a label if the quality of the information on the label is illegible for barcode readers. For instance, is the colour of the print truly black or is it greyed out? Can the ink withstand knocks and scratches? There’s nothing more frustrating than for a label to have a poorly represented barcode that doesn’t scan, or is scratched, and causes a slowdown in throughput.
In some cases, these kinds of failings can result in penalties across the supply chain too. So it’s important for labels to be printed to the appropriate quality for that industry or part of the supply chain. Today, most organisations strive to achieve standards set out by ANSI and aim for coveted “C” rating or higher; with the rating scale ranging from A, B, C, D, E, F (A being the best). Failing to meet these standards can lead to scanning errors, operational slowdowns, increased downtime, and potential customer dissatisfaction, resulting in overall reduced productivity in warehouse settings.
Another pain for many warehouse operatives is using labels with backings. This is because backings need to be removed and disposed of. In a busy DC, this takes time and space. So reducing the need for backings by using linerless label printers, with labels that can be printed and stuck onto items is a better option. It is quicker and reduces waste. Mobile versions of these printers can prove useful too – for example when changing labels on racking or large items.
Conclusion
3PLs companies are integral to many supply chains across various industries today, especially ecommerce. They manage a range of functions for many of their customers as they execute fulfilment services. Many tools and technologies are used to improve productivity and throughput.
However, key to these operations remains the use of barcode scanners and label printers. They play a vital role in facilitating communication and supply chain traceability at all stages of fulfilment.
With that in mind, as 3PLs aim to take on new customers, automate their warehouses and embrace technology, the use of label printers will continue to thrive and support growth – either on their own or when coupled with other useful technologies like RFID. Given the size of the forecast growth of the 3PL market, the various opportunities and challenges, it becomes imperative not to forget the vital role that this industry workhorse provides. Supply chain throughput depends on it.
The Benefits of Food Machinery Auctions
In the ever-evolving world of food production, efficiency is key. As technology advances and industries grow, the need for state-of-the-art machinery becomes crucial for maintaining high standards and meeting growing demands.
Food machinery auctions offer a cost-effective solution for businesses looking to invest in equipment without breaking the bank. Purchasing new machinery can be financially daunting, especially for smaller businesses or those managing tight budgets. Auctions provide an opportunity to buy high-quality used machinery at significantly lower prices, enabling businesses to allocate their resources more efficiently.
These auctions attract a variety of sellers, including manufacturers, distributors, and businesses upgrading or closing operations. This diverse seller base means auctions feature a wide array of machinery, from packaging and processing equipment to refrigeration units. Buyers have the chance to find equipment that precisely meets their production needs.
A key benefit of auctions is their transparency. Buyers can inspect machinery thoroughly before bidding, with sellers providing detailed information on the machinery’s condition, usage history, and maintenance records. This transparency helps mitigate risks associated with purchasing used equipment.
Compared to traditional methods, auctions offer a quicker turnaround. The streamlined process allows buyers to acquire needed equipment promptly, while sellers can swiftly liquidate surplus machinery, freeing up space and capital.
Online food machinery auctions further enhance accessibility, connecting buyers and sellers globally. This expanded marketplace increases the chances of finding competitive deals and accessing a broader range of equipment than might be available locally.
Participating in these auctions supports sustainable practices by extending the lifecycle of machinery. Reusing equipment reduces the environmental impact associated with manufacturing new machinery, aligning with corporate responsibility and sustainability trends.
Overall, food machinery auctions provide a strategic approach for businesses to optimise operations. With benefits like cost savings, diverse selection, transparency, quick turnaround, global accessibility, and environmental stewardship, auctions represent a compelling option in the competitive food production industry.
