Window and Facade Magazine India (July-Aug 2023)

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TECHNICAL SUPPORT

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Concealed hinges Tilt-and-Turn

ƒ Load capacity up to 130 kg

ƒ 180° opening

ƒ 3D adjustment

ƒ Micro-ventilation as standard

ƒ Same product for Standard and Logica

ƒ Also available for balcony doors

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Concealed hinges Side-hung

ƒ Load capacity up to 130 kg

ƒ 180° opening

ƒ 3D adjustment

ƒ Minimum width 160 mm, also ideal for ventilation sashes

ƒ Also available for security sashes

ƒ Can be combined with Giesse SKG burglar-proof hardware

Concealed hinges Bottom-hung

ƒ Load capacity up to 250 kg

ƒ Max sash width 2.5 m

ƒ Height and compression adjustments

ƒ Sash rest elements to relieve weight with closed sash

ƒ 180° opening for easier installation

Concealed hinges Door

ƒ Load capacity up to 150 kg

ƒ 105° opening

ƒ Height and compression adjustments

ƒ Silver and Black finishes

Specifications

Recommended End Use

Interpon

Interpon

"Qualicoat Class 1 AAMA 2603"

Interior

Residential

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"Qualicoat Class 2 AAMA 2604"

High-end

Sublimation

Sublimation

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MENPHIS

Volume 9 | Issue 4

July - August 2023

18 Ensuring Safety, Functionality & Longevity of Buildings through Testing

22

Jothi Ramalingam, Director, Winwall Technology India Pvt. Ltd.

Accommodating Movements in Façades

Jincy Mariam Rinu, Lead Façade Engineer, GHD

27 The Changing Window scape in the Indian Sub-continent

Satish Kumar, Group Business Development Director, Asia & Australasia, Deceuninck Group

RNI: DELENG/2014/57870

30

Unleashing the Architectural Renaissance - The Magnificence of 3D-Printed Façades

Tariq Kachwala, Director, FG Glass

32 Natural Stone Cladding

Ruchika Grover, Founder & Creative Director, Odyssey - Abstractions in Stone

36

Elevating Building Exterior through Advancements in Façades, Cladding & Fenestration

Ar. Ashish Batra, Principal Designer and Founding Partner, Uniifyy

42 Cladding Trends - Materials, Colours, Designs

Ar. Bhuvan Kapila, Founder and Principal Architect, Workshop for Metropolitan Architecture (WMA)

48 New Wall Cladding Systems

Vijaybhan Singh, Partner, Akash Impex INC

64 Face to Face

Interview with Ar. Swati Puchalapalli, Founding Partner & Director, Terra Viridis

76 Cover Story

Exterior Wall Cladding - Systems, Materials, Trends, Safety & Testing

109 Industry Speaks

Interview with Parul Mittal, Director at Greenlam Industries Ltd. & Alex Joseph, Senior Vice President, Marketing, Greenlam Industries Ltd.

Cover credits: Jhagdawat Residence – a project by Priyanka Arjun and Associates

DISCLAIMER: With regret we wish to say that publishers cannot be held responsible or liable for error or omission contained in this publication. The opinions and views contained in this publication are not necessarily those of the publishers. Readers are advised to seek expert advice before acting on any information contained in this publication which are very generic in nature. The Magazine does not accept responsibility for the accuracy of claims made by advertisers. The ownership of trademarks is acknowledged. No part of this publication or any part of the contents thereof may be reproduced in any form or context without the permission of publishers in writing.

WRITE TO THE EDITOR Please address your suggestions to: The Editor, Window & Façade Magazine, C55, Okhla Industrial Area, Phase – 1, New Delhi, 110020 or email renu@wfmmedia.com. Please provide your full name and address, stating clearly if you do not wish us to print them. Alternatively log on to www.wfmmedia.com and air your views. The opinions expressed in this section are of particular individuals and are in no way a reflection of the publisher’s views.

“Printed and Published by Amit Malhotra on behalf of M/s F & F Media and Publications Printed and published at Thomson Press India Ltd., B-315, Name of the Editor-Ms. Renu Rajaram”

EDITOR’S NOTE

WFM Media and Window and Façade Magazine will be entering into 10th year of publication by next month by carving out a unique space in the façade and fenestration industry. We at Team WFM Media are grateful to all authors who have contributed to the content by sharing insightful articles on various topics including novel designs, cutting-edge technologies, and innovative projects. We are also obliged to all those brands who persistently supported us and encouraged us to publish informative articles, and contributed towards the same. While celebrating this milestone achievement, learning from feedback is essential for improving the content in the magazine and on our website. We seek feedbacks from all the industry professionals including manufacturers of façade and fenestration products, architects, civil and structural engineers, façade consultants, real estate developers, builders, contractors, etc., and wish to know about the topics you like to read and understand. By doing this, we will try to bridge that knowledge-gap between producers and consumers.

Exterior wall cladding is a crucial aspect of building design that offers both practical benefits and aesthetic value. It enhances a building’s appearance, protects it from the weather elements, and contributes to its overall performance and longevity. This edition is a comprehensive guide on the selection and installation of the right cladding material based on the climate, geography, and weather pattern of the location, architectural style of the project, maintenance considerations, and environmental impact.

While compiling and editing articles for this edition, I chanced upon a report by global commercial real estate services firm Cushman & Wakefield which notes that 28% of global carbon emissions are generated by the built environment and 11% of global greenhouse gas emissions are related to manufacturing building materials and products. In such a scenario, any form of building reuse and upcycling of salvaged materials can provide a significant reduction in the Building Lifecycle Carbon Emissions. Think about this while designing and constructing buildings for the future.

Stay informed about new technologies, designs and materials in vogue. We will keep you abreast on our initiatives to keep you connected with the best in the industry - the launch of the largest digital platform for the façade and fenestration Industry… Connecting Brands and its Influencers!

Fire Safety Ensuring Safety, Functionality & Longevity of Buildings through Testing

The NFPA 285, developed by the National Fire Protection Association, serves as a vital fire testing standard

In the rapidly evolving landscape of modern architecture and construction, the significance of testing has emerged as a cornerstone for ensuring the safety, functionality, and longevity of high-rise buildings. The integration of glass, fire safety in building façades, and hardware components within these towering structures has ushered in a new era of innovation and design. However, with innovation comes the imperative to rigorously test these elements to meet stringent standards and regulations. This article delves into the pivotal role that testing plays in guaranteeing the integrity of the glass, fire safety, and hardware in high-rise buildings, safeguarding lives and elevating the standards of contemporary urban living.

1. NFPA 285: ENHANCING FIRE SAFETY IN BUILDING FAÇADES

The NFPA 285, developed by the National Fire Protection Association, serves as a vital fire testing standard specifically designed to evaluate the fire performance of exterior wall assemblies in multistory buildings. This test is essential for ensuring that the building façades can withstand and prevent the spread of fire,

enhancing overall fire safety. Let’s delve into its benefits and its significance for the industry.

Benefits of NFPA 285:

• Comprehensive Fire Safety Evaluation: NFPA 285 provides a thorough assessment of how exterior wall assemblies react under fire conditions as a system. It considers factors such as heat transfer, flame propagation, and smoke generation, offering a comprehensive evaluation of fire safety. Simply put, it’s the weakest component in the system that will fail first. So even if a Fire rated cladding material is used the system holding the cladding could be the weakest link.

• Realistic Fire Behaviour Simulation: By simulating a fire scenario that could occur in a real-world situation, NFPA 285 offers insights into how the façade materials, insulation, and construction methods interact when exposed to fire. This helps identify potential weaknesses and fire propagation risks.

• Prevention of Fire Spread: The test ensures that fire does not rapidly

spread along the exterior of the building, minimizing the potential for a fire to engulf the entire structure. This is crucial for safeguarding lives, property, and neighbouring structures.

• Industry Best Practice: Adopting NFPA 285 as a standard practice showcases a commitment to industry best practices. It enhances the reputation of architects, builders, and developers by prioritizing the safety of occupants.

Industry Advantages:

• Safer Building Designs: Implementing NFPA 285 ensures that building façades are designed with fire safety in mind. This leads to safer structures that are better equipped to contain and resist fire incidents.

• Informed Material Selection: Architects and designers gain insights into the fire performance of different materials and assemblies. This empowers them to make informed decisions when selecting façade materials, balancing aesthetics with safety.

• Regulatory Compliance: As building codes continue to evolve, compliance with standards such as NFPA 285 becomes more crucial. Structures that meet these requirements have a competitive edge and face fewer challenges during regulatory reviews.

• Risk Mitigation: By undergoing NFPA 285 testing, potential fire hazards can be identified and addressed during the design phase, reducing the risk of costly modifications or even litigation in the event of a fire incident.

In conclusion, NFPA 285 serves as a critical tool for evaluating and enhancing the fire safety of building façades. Its benefits extend to improved building design, safer

structures, and adherence to industry regulations. By prioritizing fire safety through standards like NFPA 285, the construction industry contributes to the overall safety and well-being of occupants and communities.

2. PERFORMANCE TESTING OF PROCESSED AND FLOAT GLASS: A LENS TO QUALITY AND SAFETY

Processed and float glass, fundamental to modern construction, plays a multifaceted role in architectural design and functionality. As these glass types find widespread applications, it becomes imperative to subject them to thorough performance testing. This testing, conducted by accredited third-party laboratories, ensures that the glass meets stringent quality, safety, and performance criteria. Let’s explore the significance of this testing and its role in elevating glass quality.

Importance of Performance Testing:

• Functional Validation: Performance testing assesses whether processed and float glass meets the intended functional requirements. This includes factors such as strength, durability, thermal insulation, and optical clarity.

• Safety Assurance: Glass breakage poses serious safety risks. Performance testing evaluates the glass’s behaviour upon impact, ensuring it shatters into safer

granules or retains structural integrity, thus minimizing potential hazards.

• Energy Efficiency: Glass influences a building’s energy efficiency. Performance testing measures thermal insulation properties, aiding architects in selecting glass that optimizes heating and cooling needs.

• Aesthetic Excellence: Glass’s visual quality is vital for both interior and exterior applications. Performance testing verifies its colour accuracy, clarity, and absence of distortions, enhancing the aesthetic appeal of buildings.

Benefits of Third-Party Accredited Testing:

• Unbiased Evaluation: Accredited third-party laboratories offer objective assessments of glass performance. Their independence

Fire Safety

ensures impartial results, instilling confidence in manufacturers, architects, and end-users.

• Specialized Expertise: These laboratories possess specialized knowledge and cutting-edge equipment for comprehensive testing. Their expertise guarantees thorough evaluations covering all facets of glass performance.

• Regulatory Compliance: Accredited labs adhere to international standards, ensuring that glass meets industryspecific requirements, building codes, and safety regulations.

• Quality Assurance: Third-party testing demonstrates a commitment to producing high-quality glass. It fosters trust among consumers, architects, and manufacturers, leading to enhanced product acceptance.

• Innovation and Improvement: Feedback from accredited laboratories drives innovation. Manufacturers use insights from testing to refine glass materials and designs, leading to improved performance and functionality.

In conclusion, performance testing of processed and float glass is pivotal for ensuring safety, energy efficiency, and aesthetic appeal in modern buildings. Third-party accredited testing adds objectivity, expertise, and adherence to standards, ultimately contributing to the overall quality and safety of the built environment.

3. THE SIGNIFICANCE AND ADVANTAGES OF DURABILITY TESTING FOR WINDOW AND DOOR HARDWARE

Window and door hardware form the backbone of building structures, facilitating functionality, security, and aesthetic appeal. Ensuring the longevity and performance of these hardware components is essential for both building occupants and the construction industry as a whole. Durability testing serves as a key mechanism to validate the reliability and resilience of window and door hardware. Let’s explore the importance and benefits of these tests.

Performance testing of glass conducted by accredited third-party laboratories ensures that the glass meets stringent quality, safety, and performance criteria
Accredited third-party laboratories offer objective assessments of glass performance

Fire Safety

Importance of Durability Testing:

• Safety Assurance: Window and door hardware contribute to building security. Durability testing ensures that locks, handles, and hinges remain functional over time, reducing vulnerabilities and enhancing occupant safety.

• Long-Term Reliability: Buildings are long-term investments. Durability tests identify potential points of failure, enabling manufacturers to design hardware components that can withstand extended usage and environmental stresses.

• Regulatory Compliance: Building codes often mandate specific performance levels for window and door hardware. Durability testing ensures compliance with these regulations, instilling confidence in the reliability of hardware products.

Benefits of Durability Testing:

• Performance Validation: Durability tests subject hardware components to real-world usage scenarios, confirming their ability to endure repeated cycles of operation. This validation assures the functionality of hardware in actual building applications.

• Lifespan Prediction: Durability testing provides insights into the expected lifespan of hardware components. Manufacturers and

builders can use this information to estimate maintenance schedules and plan for replacements when needed.

• Quality Improvement: Identifying weak points during durability testing allows manufacturers to refine designs and materials. This iterative process results in higher-quality hardware products with enhanced durability.

• Innovation & Design Enhancement: Durability tests may uncover opportunities for innovation. Manufacturers can explore new materials or mechanisms that improve the overall performance and resilience of their hardware.

• Market Differentiation: Hardware that has undergone durability testing stands out in the market. Manufacturers can leverage this distinction to showcase their commitment to quality and attract customers who prioritize reliable solutions.

• Reduced Liability: Ensuring hardware components meet or exceed industry standards through durability testing reduces the risk of liability in case of hardware-related failures.

In conclusion, durability testing for window and door hardware is integral to ensuring their long-term functionality, safety, and reliability. By subjecting hardware components to rigorous testing, manufacturers, builders, and end-users benefit from improved quality, compliance with regulations, and increased confidence in the performance of these essential building elements.

ABOUT THE AUTHOR

Jothi Ramalingam is the Director of Winwall Technology India Pvt Ltd. Established to provide quality assurance & comprehensive testing for building systems and materials, Winwall has earned its reputation as a reliable partner for manufacturers, builders, and architects alike. With NABL and ISO 17025 accreditations, the company has become a symbol of precision, accuracy, and excellence in testing. At the core of Winwall Technology’s ethos lies an ambitious vision: to become a one-stop solution for all testing requirements related to building systems and materials. By expanding its testing capabilities across various domains, Winwall aims to offer a comprehensive suite of services that cater to the diverse needs of the construction industry. This vision stems from their belief that convenience, accuracy, and reliability should not be compromised when it comes to ensuring the safety, quality, and performance of buildings. Expanding into glass testing, façade fire testing, and durability testing of windows and door hardware, showcases Winwall’s dedication to providing holistic testing solutions.

Product testing at Winwall
Ensure the longevity and performance of these hardware components by testing

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Façade Engineering Accommodating Movements in Façades

The connection between a building’s façade and its primary structure is like a duo dance posing some tricky challenges! So, when the structure decides to groove and shake, the façade can’t help but follow along. If we don’t address this dance routine early in the design process, the consequences can be a real showstopper!

By delving deeper into the relationship between the façade and primary structure, we can gain a better understanding of the complexities involved and the critical role that careful design and engineering play in ensuring a harmonious performance.

The movements experienced by buildings are primarily due to live loads such as users, wind and seismic activity in addition to temperature and moisture fluctuations. These forces can cause the building to sway, vibrate, or deform to some extent. Since the façade is an integral part of the building envelope, it experiences these movements as well. Different façade components respond differently to these forces for several reasons such as:

• Thermal Response: Different materials used in construction have distinct thermal properties and hence when exposed to temperature fluctuations, these materials expand or contract at different rates. For example, metals generally have a higher coefficient of thermal expansion compared to glass or concrete. This can lead to stresses and movements within the façade system, potentially causing challenges in maintaining structural stability.

• The movement of façade elements due to thermal effects needs to be considered during the design and construction stages and adequate structural support and connection details should be provided to accommodate thermal movements.

• Material Characteristics: The choice of materials can influence the behaviour of the façade to external forces. For example, metals, concrete and plastics exhibit different degrees of flexibility, contributing to variations in how different building components, such as façades, beams and columns, respond to applied loads.

• Construction Techniques: Advancements in construction techniques have introduced innovative methods and materials that allow for greater architectural freedom and efficiency. However, these modern techniques may also introduce additional complexities in managing structural movements.

• For example, light weight construction materials might offer cost and design benefits but could result in higher deflections under load. This can impact the alignment, performance and integrity of the façade elements. Excessive movement can also lead to issues such as misalignment of panels, stresses on fixings or connections, increased risk of water penetration and compromised aesthetic appearance.

• Architectural Elements: The design of architectural elements within a building can significantly influence its response to movements. Features such as cantilevered façades, large-span

The façade is like the stylish outfit that the building wears
External fixings can also restrict the natural movement of façade elements creating excessive stress on the façade system

roofs, or intricate geometries can introduce unique challenges due to various dynamic loads, such as wind, vibrations and seismic forces. External fixings play a crucial role in transferring these loads between the façade elements and the building structure and if the fixings are not designed to accommodate dynamic movements, they may cause excessive stress on the façade system. This can lead to fatigue failure, loosening of fixings, or even detachment of façade elements.

• External fixings can also restrict the natural movement of façade elements creating excessive stress on the façade system. This can result in material deformation, cracking, or failure of the fixings, cladding panels, or the overall façade assembly.

Effective mitigation of the issues associated with movements in façades requires consideration of key factors in design, construction and maintenance.

1. Coordination with Structural Team - For almost all types of façades, the dead load of the system and associated supports along with the different applied loads are carried by the primary structure of the building.

Failure to provide a sufficient allowance for in-service movements in the connections between the façade and structure will result in the load being transferred through elements of the building envelope, which they are not designed to carry. This may result in leaks, cracks in brittle elements, failure of connections, buckling of mullions and breakage of glass.

To avoid these problems, the structural designers need to engage with the façade contractor’s designers to understand the requirements & limitations of the façade bracketry. Structural elements should be chosen such that the movements which the cladding has to accommodate are reasonable and unusual movement

Façade Engineering

requirements are not imposed on the cladding.

It is also important for the structural engineer to provide his movements report to the façade designer, enabling the façade team to cross-verify the fixation capacity. See the image for a sample deflection report of primary elements, which allows the façade engineer to gauge the movement allowance to be provided for his façade elements.

2. Customisation & Adaptation:

Façade systems need to be customized to suit the specific requirements of the project.

Stick curtain wall systems: Stick

curtain wall systems, while flexible and customizable, have limitations to accommodating significant building movements. The individual mullions and transoms are connected using mechanical fasteners, which may not allow for large amounts of movements. If excessive movements are induced

in the system, it can lead to joint failure, resulting in leaks, cracks, or compromised system performance.

Unitized curtain wall systems: Although limited in their flexibility and customization, is advantageous in accommodating building movements. The prefabricated units can be designed to accommodate a greater range of movement while maintaining the integrity and performance of the system. Unitized systems can effectively allow expansion joints within the system using flexible gaskets and elastomeric materials depending on the anticipated movement and design requirements. Unitized systems are also capable of accommodating sliding connections using specially designed brackets, clips, or sliding rails that allow the units to move while maintaining their structural integrity.

When large deflections and movements are anticipated, it is always advisable to design a unitized curtain wall system. See

It is important for the structural engineer to provide his movements report to the façade designer, enabling the façade team to cross-verify the fixation capacity

Façade Engineering

the image for movement allowance on a unitized transom joint.

External Connections: It is a common practice these days that the building façade is integrated with external shading devices. These elements ensure greater indoor comfort levels as they block sunlight and reduce the amount of solar gain.

While the external shades are great for the energy efficiency of the building, it is important to carefully design the connections of these elements to the main structure. Most of the time, the connections are penetrated through the façade joints, to be fixed back to the main structure.

The façade elements and shading devices may experience different rates of movement and if the connections through the façade joints do not allow for independent movement of the shades and the façade, it can lead to compromised weatherproofing creating potential points of entry for air and moisture.

Lack of movement in the connections can also lead to localized stress points, potentially causing cracking, deformation, or failure of the façade elements.

The connections through the façade joints can also create thermal bridging, undermining the energy efficiency of the building, resulting in increased heating or cooling loads. Thermal bridging can also contribute to condensation problems within the façade, leading to moisture accumulation, mold growth and degradation of building materials.

Hence careful design considerations are required when installing external shading devices. During the design stage, attention should be given to the placement and configuration of external connections and flexible connections, or joint systems must be employed, that allow for relative movement between the shading devices and the façade elements. This will help mitigate movement issues at façade joints and using thermal breaks around the connections will allow for efficient thermal performance of the system.

Effective collaboration among the design and construction team and adherence to quality control measures are key to successfully integrating new construction methodologies and innovative façade elements and materials while ensuring the performance and stability of the façade system.

GHD

ABOUT THE AUTHOR

Jincy Mariam Rinu is the Lead Façade Engineer for GHD, a global engineering and architectural consultancy firm. A passionate engineering professional, Jincy has over 17 years of experience in façade and structural engineering. Having worked in the Middle East all these years, Jincy is one of the most seasoned façade professionals in the region. She has made commendable contributions to the region’s landmark projects such as the Coca-Cola Arena, KAFD Iconic Metro Station, Mobility Pavilion and the KL 118 tower in Malaysia.

A coordinated approach enhances the overall performance and safety of the building and minimizes potential structural issues that may arise from movements. Instead of working in isolation, a coordinated effort among façade engineers, architects and structural engineers is essential to effectively address façade movements, paving the way for successful and resilient architectural projects. This proactive approach leads to functional, visually pleasing and structurally sound buildings that stand the test of time.

Together with her façade team in GHD, Jincy enjoys her work, bringing to life an architect’s sketches, vision and ideas, while ensuring the safest practices for life and property. The GHD façade team has delivered major works in the region, including Lusail Plaza Tower in Qatar, shopping malls, schools and major data centers in UAE to name a few.

The image for movement allowance on a unitized transom joint
While the external shades are great for the energy efficiency of the building, it is important to carefully design the connections of these elements to the main structure

The Changing Windowscape in the Indian Sub-continent

Being in the window industry since 1999 in various capacities and companies gave me a unique opportunity to see the change in the window industry in the last 2 decades.

Window sizes were smaller - 4’ x 4’, 6’x4’; window openings had shades (chajjas), and there was no concept of testing. When I used to talk about tests and performance, I was told, our window has been functioning perfectly well for so many years. Domal was opposed vehemently, PVC was almost ostracised. Glass was from 3mm to 5.5mm. Thicker glasses and Double Glazed Glass for windows was very very limited. Sun films and tinted glass fought against each other to offer sun protection.

Entry of major European uPVC profile companies, aluminium system companies, hardware companies and performance glass brought in concepts

of energy saving, noise reduction and functionality of windows beyond just opening and closing.

However, installation still posed a big challenge. Good window installed badly = bad window.

In the meantime, the façade industry was growing rapidly in terms of technologyunitised façades became more common. Façade testing started & people started taking leakage of air and water, structural performance and acoustic insulation more seriously. IT companies demanded bigger offices with shimmering glass façades.

Many of the window producers were attracted to the façade market and aluminium windows became poorer cousins of uPVC windows. uPVC windows started to grow rapidly especially in the southern region of India as the window sizes were still comparatively less challenging than in the west and north. As there was a big gap between a big aluminium window producer and a smaller low-cost producer, uPVC filled in. The visible problems such as poor powder coating, gaps in window corners, and poor hardware were easily solved by uPVC windows with welded corners and multi-point locking hardware.

Fenestration

2010 onwards saw a major change in building construction. Taller buildings, bigger windows, performance testing and engineered windows.

Tall buildings and faster construction due to formwork construction led to bigger projects which started to attract the aluminium players back to the window market. Aluminium system companies started to push for testing and performance. Installation in highrise buildings was a challenge as only a skilled façade producer could handle it. High performance in terms of structural stability with less weight and thinner sight lines for these tall buildings made it easier for aluminium.

Formwork construction and lighter outer wall construction design for more economical and faster construction led to bigger windows. The heights of windows began to increase to 6’ and then 7’; doors from 7’ to 8’ and now almost 10’ in many projects.

Some feel a bigger size means less cost/Sq ft. But actually, a bigger size means stronger mullions to prevent

deflection against strong winds. Cost doesn’t necessarily drop unless one just uses it without any design or structural calculation. This could be dangerous in case of cyclones or storms.

The introduction of glazing in the National Building Code has brought in some awareness, especially in the usage of safety glass. The glass industry has strived hard to lobby for the right use of glass in buildings. Sometimes the focus is only on the glass and not on the framing material or performance of the window as a whole unit.

For the last couple of years, the Bureau of Indian Standards has started to push the industry to usher in standards for profiles, doors and windows. The cooperation between all major players, government and testing agencies is laying the foundation for new-generation windows and window technologies. These standards will drive “Make in India” and create opportunities in not only window production but also in hardware, gaskets, installation, software, management, testing and finance. Truly exciting times ahead!

SATISH KUMAR

Group Business Development Director, Asia & Australasia, Deceuninck Group

ABOUT THE AUTHOR

Satish Kumar, the Group Business Development Director at Deceuninck Group – Emerging Markets, is a visionary leader with over two decades of experience in fenestration and façades. His expertise in profile systems, machinery, and fenestration software is widely recognised in India. Leading a multicultural team, he drives business development strategies, fosters growth, and expands the company’s presence across Asia and Australasia. With over a decade at Deceuninck, he fosters an environment of growth, strengthening the relationship between Deceuninck and its 65+ channel partners, and contributing to their individual success. actively contributes to industry standards, serving on the UWDMA Technical Committee for UPVC Profile Standards and collaborating with the Thailand Industry Standards Institute. He is also involved in the Australian Vinyl Council, promoting UPVC in Australia.

Unleashing the Architectural Renaissance

The Magnificence of 3D-Printed Façades

In the realm of architecture, a remarkable transformation is underway, breathing new life into the architectural landscape while honouring the beauty of our past. Imagine a world where classical façades, with their intricate details and timeless elegance, seamlessly blend with cutting-edge technology, giving rise to architectural wonders that captivate the senses and ignite the imagination. This visionary leap forward is made possible through the awe-inspiring realm of 3D-printed façades.

A SYMPHONY OF CRAFTSMANSHIP AND TECHNOLOGY:

The architectural charm of bygone eras need no longer remain confined to the pages of history books. With the advent of 3D printing technology, architects and designers are now armed with a powerful tool that brings their most ambitious visions to life. The meticulous craftsmanship and attention to detail that once adorned the façades of historical buildings can now be meticulously restored and recreated with unparalleled

precision. This remarkable fusion of craftsmanship and technology not only preserves architectural heritage but also propels us into an architectural renaissance.

PRESERVATION REDEFINED:

Preserving historical buildings has long been a formidable challenge, hindered by exorbitant costs and limited resources. However, 3D printing has ushered in a new era of preservation. Advanced scanning techniques capture the very essence of a building’s façade, meticulously converting it into a digital masterpiece. This digital blueprint serves as the foundation for resurrecting endangered structures, saving them from the imminent threat of demolition. The power of 3D printing redefines preservation, offering a costeffective solution that safeguards our architectural legacy for generations to come.

BOUNDLESS DESIGN POSSIBILITIES:

Prepare to be enthralled as 3D printing unveils a world of boundless design

possibilities. Architects and designers are no longer confined by the limitations of traditional construction methods. With 3D printing, they can unleash their creativity, sculpting façades that push the boundaries of art and engineering. Elaborate patterns, intricate textures, and captivating geometries grace these new architectural marvels, breathing life into urban landscapes once devoid of character. Each project becomes a unique work of art, a testament to the marriage of technology and creative expression.

SUSTAINABILITY MEETS AESTHETICS:

Amidst mounting environmental challenges, sustainability takes center stage in architectural design. 3D printing not only revolutionizes aesthetics but also paves the way for sustainable construction practices. By utilizing ecofriendly materials, such as recycled plastics and bio-based polymers, 3D-printed façades reduce waste and minimize the carbon footprint. The synergy between technology and sustainability ensures that architectural beauty and responsible environmental stewardship go hand in hand.

3D printing unveils a world of boundless design possibilities
Amar Business Zone, FG Glass project - Witness the marriage of craftsmanship and technology as modern architectural marvels is revived through mesmerizing 3D-printed façades

A Glimpse of the Future

The Pune Project

Let us turn our attention to the city of Pune, where a visionary project curated by FG Glass stands as a testament to the potential of 3D-printed façades. In this remarkable endeavor, commercial architecture finds new life through the harmonious blend of tradition and innovation. The façades, painstakingly restored and recreated using 3D printing technology, transport us back in time while enthralling us with their modern allure. It offers a glimpse into a future where the past is cherished, and the present thrives, where architectural wonders become symbols of the harmonious coexistence of history and progress.

As architects and designers embrace the awe-inspiring possibilities of 3D printing, we stand on the brink of an architectural renaissance. The magnificence of 3D-printed façades revitalizes our past, preserving the heritage that defines us

while propelling us into a future where imagination knows no boundaries. The symbiosis of craftsmanship and technology promises to inspire, captivate, and leave an indelible mark on the landscape of our built environment. Step into this world of architectural resurrection, where the forgotten splendor of the past flourishes alongside the breathtaking innovations of the present. It is a journey that invites us to dream, explore, and embrace the limitless possibilities that lie ahead.

KACHWALA Director, FG Glass

ABOUT THE AUTHOR

Tariq Kachwala, Director at FG Glass, is an MBA from New York University. Since joining FG Glass in 2004, he has excelled in new business development, new product development, and business expansion for Indian clients and exports. Tariq’s expertise lies in specialised glass products, including fire safety, Creations, and security glass. He oversees the overall management of the factory, ensuring strength in processes and technical knowledge while providing valuable insights for sales and partnerships.

Tariq actively engages with designers and architects to ensure the right product selection for buildings. He has played a crucial role in formulating Indian standards for glass processes and products, especially fire safety, security, and creation. His involvement in the National Building Court demonstrates his commitment to sustainable glass usage practices. At FG Glass, Tariq’s leadership has positioned the company as forward-thinking and ahead of competitors.

Architects and designers embrace the awe-inspiring possibilities of 3D printing
A testament to the potential of 3D-printed façades
IMAGE CREDITFG GLASS

Stone Cladding Natural Stone Cladding

Throughout the ages, natural stone has been the preferred choice of material for construction, effortlessly blending strength and elegance into timeless designs. From the Mayans, Dravidians, Greeks and Romans to modern architects, its allure has transcended ages. Not just architecture, natural stone is also captivated as a medium for sculptures. Artists such as Michelangelo and Bernini transformed blocks of marble into timeless masterpieces, breathing life into stone and showcasing its expressive potential.

Its eco-friendly essence is a cornerstone of its appeal. Derived/Borrowed from the earth, it aligns with sustainable practices. Its longevity reduces waste, echoing a responsible ethos. Natural stone cladding effortlessly marries durability with aesthetics. It’s also preferred for subtle imperfections to add an authentic touch, its organic nature and tone variations. Its robustness and endurance safeguards structures against the ravages of time and nature and help you leave behind a smaller ecological footprint.

The installation of natural stone cladding is an intricate process that demands both skill and precision. To achieve a safe and reliable fixing system for stone cladding, it is essential to fully consider

the implications of the weight and properties of natural stone, early on in the design work. Weight is the primary area of concern when building with stone. Fundamentally, you are talking about adhering or attaching a very heavy material to a vertical surface.

The installation process requires ensuring that each stone finds its place within the design while considering load distribution, thermal bridging and material compatibility.

Dry cladding directly on the structure of a building is a construction technique where cladding materials are attached directly to the main structural elements, with or without the use of a substructure made of steel or other framing materials. This method is often referred to as “direct-fix” or “face-fixed” cladding. In this approach, the cladding material is typically secured to the building’s surface using fasteners, such as screws or nails. The fasteners are directly driven into the structural substrate, providing a secure and stable attachment for the cladding. Two common types of fasteners used in dry cladding are regular fasteners and undercut fasteners, which have a unique design that allows for a hidden attachment, which means the fastener remains concealed behind the cladding material. This provides a clean

and seamless appearance to the exterior surface of the building.

Natural stone’s unique thermal properties offer a great advantage when it comes to energy efficiency. Its high thermal mass enables it to absorb, store, and gradually release heat, regulating indoor temperatures. This quality helps keep the heat out when it’s warm, which means we rely less on air conditioning and use less energy overall. This synergy with nature’s rhythm not only slashes utility bills but also promotes sustainable design strategies. Natural stone cladding also contributes to improved acoustics within architectural spaces. The dense composition of the stone helps dampen the sound vibrations, creating tranquil interiors and shielding inhabitants from external noise pollution. As urban landscapes grow louder, the value of acoustically enhanced environments becomes ever more apparent, making natural stone cladding an asset in fostering serenity within bustling cities.

From ancient wonders to modern times, the journey of natural stone cladding epitomises architectural evolution. Natural stone cladding is a marvel that harmonises durability, aesthetics, and ecological sensitivity. It creates spaces that breathe elegance and resilience while embracing sustainable principles. As architects and designers embrace the heritage and promise of natural stone cladding, they shape not just structures, but a greener future.

Natural stone’s unique thermal properties offer a great advantage when it comes to energy efficiency
The New Parliament House, New Delhi

Case Study

An Odyssey in Stone

The New Parliament House, New Delhi

Some projects are chosen, not only for the legacy associated with them but also for the significant scale and timeline that demands collective and individual efforts from the entire organisation. The specialised stone latticework at the New Parliament House, New Delhi, in collaboration with Tata Projects, was one such landmark project in the history of our organisation. We, at Odyssey, were entrusted with the responsibility of creating the exterior and sandstone lattice screens for this iconic structure—the first purpose-designed Parliament building in India, in an extremely demanding timeline. It required each individual, and the entire organisation as a whole, to step up and tackle this head-on.

As a specialised fabricator and installer, our task involved procuring, sawing, carving, finishing, and installing 290 metric tonnes of Dholpur sandstone in

the form of 70mm thick lattice screens. We source material directly from the quarry, to ensure consistency of raw material and two members of our team were stationed at the quarry during the entire procurement process.

Simultaneously, we began the design and prototyping process which required close to 500 square feet of lattice prototypes in varying degrees of intricacy. We had to strike the right balance between achieving the correct degree of intricacy with the finer tools (such as the pencil/6mm diameter tool) along with fabricating within the stipulated period. These prototypes were then placed at the heights they would be viewed for final approvals from the design team.

The lattice screens, totaling 14,200 square feet, are 3-dimensionally carved on the face and 2-dimensionally honed from the

Installing 290 metric tonnes of Dholpur sandstone in the form of 70mm thick lattice screens
The lattice screens, totaling 14,200 square feet

Stone Cladding

back side, as they would be visible from the inside of the building. This intricate work required over 75,000 CNC milling hours, 60,000 hand-finishing hours, and 25,560 man hours for installation. Over 45 CNC machines, operating for 22 hours a day were dedicated to this project and a team of 30 finishing craftsmen hand finished.

The lattice screens are installed at a height of 80 feet and were pre-installed with undercut fasteners, and mechanical fasteners to streamline the delivery and installation process. Due to the sheer number of agencies simultaneously involved in finishing this monumental project, every second and square foot on the job site was accounted for. This required precision to the highest degree, and we had to create stencils of every individual metal sub-frame, and mark them on each lattice for the positioning of the undercut fasteners.

There are a total of 78 full lattice panels, which are a composition of nine individual panels. Each lattice panel, with outer dimensions of 2400mm x 600mm x 70mm and weighing 750 kilograms each, was installed at a height of 80 feet.

The meticulously crafted sandstone lattice screen draws inspiration from the country’s rich architectural heritage.

Odyssey’s contribution to the new Parliament building in New Delhi is a testament to our commitment to excellence and dedication. The sandstone lattice screens will stand as an enduring symbol of beauty and functionality, illuminating the interior spaces with a touch of tradition. As we continue to grow and evolve as a company, we take immense pride in leaving a lasting legacy that showcases our passion for artistry and innovation.

QUICK FACTS:

• Project: New Parliament House

• Location: New Delhi

• Client: Tata Projects Limited

• Architect: Ar. Bimal Patel

• Other Consultants: Rajeev Lunkad - DirectCreate

• Architectural Hardware used: Sand Stone /Hilti Machine, 3-axis CNC Machines, overhead cranes

• Commencement Date: June 2022

• Completion Date: February 2023

RUCHIKA GROVER

Founder and Creative Director, Odyssey - Abstractions in Stone

ABOUT THE AUTHOR

Ruchika Grover is a self-taught artist; her interest in stone, primarily, blossomed at the age of 14 when she began travelling with her father, a stone merchant, to rock formations and quarries. These early experiences formed the cornerstone of her understanding of materiality and craftsmanship, eventually pushing her to establish Odyssey in 2007, a design studio focused on art installations and custom fabrications.

CNC Machine carving 80mm thick stone lattice
These beautifully carved screens adorn the first-floor verandahs, providing shade and enhancing the building’s aesthetics.

Cladding Trends Elevating Building Exterior through Advancements in Façades, Cladding & Fenestration

The field of building exteriors has seen significant progress in the development of materials for cladding façades, windows, and doors. Architects and designers now have a diverse selection of materials, such as glass, aluminium, metals, concrete, brick, fly ash, wood, bamboo, rammed earth, and tensile fabric. These materials offer distinct properties that allow for visually impressive and environmentally appropriate structures to be created.

Glass has gained immense popularity due to its transparency, versatility, and

capacity to maximise natural light in buildings. With advancements in glass technology, such as low-emissivity coatings and double or triple glazing, improved insulation and solar control are achieved, leading to reduced energy usage for heating, ventilation, and air conditioning.

Aluminium, known for its lightweight property, durability, and recyclability, is another commonly used material for cladding systems. Aluminium Composite Panels have gained popularity for offering dynamic, sleek façades with

a wide range of colours, finishes, and designs. Stone, high-pressure laminate, glass, zinc, metal, ceramic, and concrete offer diverse options for achieving desired aesthetics and performance in cladding applications.

Cladding trends have evolved to encompass a wide array of materials, colours, and designs. There is an increasing demand for sustainable and natural materials like wood and bamboo, as they add a touch of warmth and organic appeal to the building envelope. Alternative materials such as rammed

The façade radiates warmth and transparency: Glass offers transparency and visual connectivity, metal strips provide strength and support, and wood introduces a natural and textured element to building façades

Embracing the elegance of finesse in wood and wideness in concrete: The materials work in harmony to contribute to a balance façade language as well as the structural integrity of providing durability and efficiency

Cladding Trends

earth and tensile fabric have also garnered attention for their unique and sustainable attributes.

In fenestration, material and system selection is primarily driven by factors such as energy efficiency, durability, and design adaptability. Common materials for windows and doors include uPVC (Unplasticised Polyvinyl Chloride), aluminium, wood, and other metals. uPVC is favoured for its exceptional insulation, low maintenance needs, and costeffectiveness. Aluminium is renowned for its strength, lightweight nature, and sleek profiles, making it well-suited for contemporary architectural designs. Wood, prized for its timeless aesthetics and natural insulation properties, remains a popular choice, while other metals offer durability and customisation possibilities.

As the industry embraces sustainable practices and cutting-edge technologies, we can anticipate a future brimming with advancements that will shape the aesthetics and performance of buildings

on a global scale. The integration of innovative materials, the application of advanced technologies, and the adherence to high standards for façades,

cladding, and fenestration will continue to elevate building exteriors, creating visually stunning, sustainable, and functional spaces.

The white hue façade helps reflect sunlight, reducing heat gain and minimising the need for excessive cooling systems, thus offering improved energy efficiency and a comfortable indoor environment
The strategic placement of greenery within common spaces is a harmonious blend of nature and architecture that offers a visually pleasing and serene environment

Case Study

Modernly Luxurious A house in Gurugram, Haryana

We as a design team not only believe in these principles of design but also reflect on them in each design we create. One such is the above-showcased project called, ‘Modernly Luxurious’ built in Gurgaon spanning 500 sq. yards that exemplifies the use of innovative materials, advanced technologies, and adherence to high standards for façades, cladding, and fenestration. Using oak veneer on the walls creates a visually stunning and acoustically harmonious study space. The combination of revolving louvers and ventilation quality in the façade ensures optimal control over sunlight and heat gain. The use of terrazzo stone for the table adds sophistication and elegance to the overall design.

In terms of technologies, the project embraces modern systems to enhance sustainability and energy efficiency. The façade system promotes natural ventilation, contributing to a pleasant and comfortable living environment. Energy-efficient systems are integrated to minimise the ecological footprint of the project.

Moreover, the project also adheres to high façades, cladding, and fenestration standards. The choice of materials and construction techniques ensures durability and longevity. Overall, the design takes into account local climate conditions, optimising natural light penetration while mitigating heat gain. The design achieves a harmonious balance between aesthetics and performance by following these standards.

In conclusion, the advancements in façades, cladding, and fenestration have revolutionised the architecture and construction industry. We as designers continue to push and re-create new boundaries and look forward to exciting developments that will shape the form, functionality, functionality, and sustenance of buildings in the future.

QUICK FACTS:

• Project: Modernly Luxurious

• Location: Gurugram

• Client: Dr. Goyal

• Architect: Ar. Ashish Batra and Ar. Kavita Batra

• Architectural Hardware used: Zinc, Aluminium windows, powder-coated grills, HPL, Thermo-Ash wood

• Commencement Date: 2020

• Completion Date: 2022

Cladding Trends

Principal Designer and Founding Partner, Uniifyy

ABOUT THE AUTHOR

Ashish, a graduate of DCRUST, Murthal in Haryana. With an unwavering passion for crafting timeless & distinctive structures that harmonise with their surroundings and culture while accommodating change and growth, he embarked on a journey to create his own mark in the architectural realm. After gaining valuable experience at a prominent firm in Delhi NCR, Arvind Vivek & Associates, where he contributed for three years, Ashish ventured to establish his own design practice in Gurgaon. With over a decade of diverse experience, Ashish constantly pursues his vision and fosters innovation in every project he undertakes. His expertise lies in project leadership, encompassing architectural detailing, strategic planning, and comprehensive design solutions. His architectural concepts & designs not only reflect his technical prowess but also serve as an extension of his own character. Beyond the realm of planning and designing spaces, Ashish channels his creative energy into other artistic pursuits. Whether he is crafting melodies with his instruments, engaging in sketching endeavours, or immersing himself in various forms of art, he exemplifies a multifaceted individual dedicated to the pursuit of aesthetic excellence.

(Article - with insights from Kavita Batra, Founder & Principal Architect of the design firm, Uniifyy.)

Optimising natural light penetration while mitigating heat gain
ASHISH BATRA

Cladding Cladding Trends

Materials, Colours, Designs

As a part of the architecture industry, one is constantly in dialogue with the dynamic world of design, driven by a passion for a sublime, engaging and distinctive creation that seamlessly connects with the outside world.

With luxurious, grand and opulent designs that merge with the natural environment, the author presents a modernist and analytical perspective on the ever-evolving realm of cladding. By

exploring the latest materials, colours and designs, this article unfolds the transformative power of cladding as

a vital component in contemporary architecture. With a visionary lens, one can become aware of the present state of cladding and understand its future impact that paves the way for innovative and captivating architectural expressions.

EVOLVING MATERIALS: A UNION OF NATURE AND TECHNOLOGY

Cladding materials have experienced a renaissance in recent years, driven by the desire to create visual façades that easily merge with the natural environment. Today there is an increased exploration of the vast possibilities offered by innovative materials such as engineered timber, glass-fibre reinforced concrete (GFRC), terracotta and metal composites. These materials provide structural integrity while establishing an exchange between the built environment and nature. By embracing the union of nature and technology, one can evoke a sense of opulence, sustainability and resilience in their designs.

COLOURS: FROM SUBTLE ELEGANCE TO BOLD EXPRESSIONS

Colours wield tremendous power in architectural design, evoking emotions and setting the tone for a space. While neutral and monochromatic palettes have dominated the scene, a contemporary shift towards vibrant and daring colour schemes is underway. Deep blues, earthy tones and striking metallic hues are finding their way onto façades, imbuing them with energy and personality. This departure from convention adds an element of drama, allowing structures to make a bold and unforgettable statement in the urban landscape.

DYNAMIC DESIGNS: THE ARTISTRY OF PATTERNS AND TEXTURES

In the realm of cladding designs, designers are increasingly embracing dynamic patterns and textures to create

Façade design - luxurious, grand and opulent designs that merge with the natural environment
Cladding is a vital component in contemporary architecture

appealing façades. This trend is fueled by advancements in digital fabrication techniques, enabling the realisation of intricate and customisable cladding elements. Geometric shapes, organic motifs and abstract compositions are bringing buildings to life, transforming them into works of art. These captivating designs engage the viewer, inviting them to further explore the interplay of light and shadow that weave across the surfaces.

NATURE-INSPIRED CLADDINGBLURRING BOUNDARIES

Our connection with nature has a profound impact on our well-being and architects are harnessing this understanding by integrating natureinspired cladding designs into their projects. Vertical gardens, living walls and the use of natural textures enable

a seamless blending of the built environment with the surrounding landscape. By embracing biophilic design principles, architects create spaces that exude opulence and foster a sense of serenity and harmony, allowing occupants to experience the soothing effects of nature and enhancing their overall well-being.

SUSTAINABILITY - PIONEERING THE PATH TO A GREENER TOMORROW

As architects, we hold the responsibility to design with sustainability at the forefront of our minds. Cladding presents a unique opportunity to incorporate eco-friendly materials and technologies into our designs. Recycled and reclaimed materials, along with energy-efficient systems, contribute to a reduced carbon footprint. By embracing sustainable cladding solutions,

architects can not only create luxurious and opulent spaces but also contribute positively to the environment, leaving a lasting impact for generations to come.

FUTURE IMPACT - PUSHING BOUNDARIES AND DEFINING THE FUTURE

Looking ahead, cladding trends will continue to push boundaries and define the future of architectural expression. Smart cladding systems, integrating technologies that respond to environmental conditions and user preferences, will revolutionise the way buildings interact with their surroundings. Augmented reality and interactive interfaces will further enhance the user experience, allowing individuals to engage with cladding on a whole new level.

Cladding trends in contemporary architecture offer a myriad of opportunities for architectural expression and design innovation. As the founder of an architecture studio, I am deeply inspired by the endless possibilities that cladding materials, colours and designs present. As we navigate the future, the transformative power of cladding will continue to shape the architectural landscape, ushering in an era of grandeur, innovation and harmonious coexistence with nature.

Designers are increasingly embracing dynamic patterns and textures to create appealing façades
Cladding presents a unique opportunity to incorporate eco-friendly materials and technologies

Cladding

Case Study

CELESTIAL ORB IN THE HEART OF

GURUGRAM

Enchanting night: Illuminated facades gracefully dance, as vibrant hues and shimmering patterns caress the darkness, evoking a mesmerizing aura that ignites the nocturnal cityscape

Nestled in the heart of Gurugram. With its charming 12 feet-high ceilings, this residence embraces the richness of earthy Indian materials and customcrafted furniture. Its façade is shown with a distinctive blend of wood, metal, stone and glass, creating an alluring and unconventional exterior. Despite the limited site area, the villa maximises its height, defining itself with a sense of grandeur.

Step inside this sun-lit home transformed into a tranquil tropical paradise with soothing oceanic tones and wood elements. Designed by design enthusiasts, Bhuvan and Gagandeep Kapila, in collaboration with the homeowners - a prestigious salon proprietor, his artist partner and their daughter. Every aspect of this home exudes elegance, from the curved furniture inspired by arches and domes to the personal artworks by the homeowners and carefully chosen

sculptural pieces. Natural light floods in through skylights and windows, while touches of greenery enhance the overall design narrative.

The journey through the home begins with a welcoming lobby on the ground floor, leading to living, dining and bedroom areas on subsequent floors. A robust staircase with a glass railing connects the home physically and

An alluring blend of wood, metal, stone, and glass creates an exceptional façade, captivating attention with its unconventional material interplay, resulting in a distinctive exterior
The vibrant facade emerges from a lush tapestry of trees, creating a sustainable haven for both residents and the environment

AR. BHUVAN KAPILA

Founder and Principal Architect, Workshop for Metropolitan Architecture (WMA)

ABOUT THE AUTHOR

aesthetically, illuminated by unique pendant lighting. A Chinese granite feature wall stands out as an artwork, while sheer linen curtains filter sunlight, illuminating the deep blue velvet sofa and natural-hued hand-knotted rugs. Subtle touches of gold add a luxurious element to the furnishings and decor.

At the heart of the home, the 12 feethigh dining area invites the family to relish the expansive property. A vibrant pop of blues and a skylight with hanging pendants enhance the lively atmosphere. The lounge strategically overlooks the living and dining areas, creating an open expanse of communal spaces. The master bedroom features soothing beige tones, while the daughter’s bedroom showcases shades of pink and grey. Floral patterns and metallic accents unify both rooms, complemented by seamless Michelangelo marble flooring throughout the home. The topmost floor doubles as a conservatory and art gallery for homeowners, who are accomplished Master Artists. This unique space exhibits their personal collection

of artworks and family photographs. Artistic touches in the furniture and decor elevate the atmosphere, while a subdued colour palette accentuates the artwork. Opening to a deck with green landscapes and planters, it offers an inviting outdoor space.

In essence, this contemporary dwelling stands as a resounding testament to the homeowners’ desires to create a bespoke sanctuary tailored to their every need for serenity, solace and revitalisation.

QUICK FACTS:

• Name of the Project: Celestial Orb

• Location: Gurugram

• Architect: Workshop for Metropolitan Architecture (WMA)

• Area: 3240 sqft

• Completion Date: 2022

• Photo courtesy: Vaibhav Bhatiya

Ar. Bhuvan Kapila, an architect and an avid explorer of the world, draws inspiration from his global encounters to fuel his passion for design. With a keen eye for detail, he envisions spaces beyond the ordinary, embracing flow, volumes and intricate features. After graduating from the TVB School of Habitat Studies, he immersed himself in architectural knowledge & industry trends. Transitioning to entrepreneurship was a challenge, but his talent and individuality propelled him forward, founding Workshop for Metropolitan Architecture (WMA). WMA thrives on design excellence and construction sophistication, fostering a collaborative environment for innovative creations. Bhuvan’s philosophy centres on human interaction with space, context and cultural influences, resulting in meaningful designs. This ideology in thought and design has garnered the firm strong recognition in esteemed publications, solidifying its position in the industry. With a resolute commitment to contextual design and sustainability, Bhuvan Kapila paves the way for continued success in crafting remarkable spaces for his design firm, WMA.

The façade’s captivating design and flawless symmetry demand admiration, drawing every passerby into its intricate details. The sheer elegance commands attention, making a lasting first impression

Cladding New Wall Cladding Systems

The word façade originally comes from the Italian word “facciata”, and is defined as the outside or all of the external faces of a building. The term is frequently used to refer just to the main or front face of a building.

Along with the roof, cladding is one of the most important elements of a building, since it acts as the primary barrier against external weather elements that could damage the health of the structure, such as rain, snow, wind, frost, sun, etc.

Because of this, it is very important to choose a façade system that protects against these risks whilst helping to achieve lower energy consumption, reduce maintenance costs and improve comfort for the inhabitants.

Contemporary homes are unique for their incorporation of multiple architectural styles. While they feature the minimal adornment, open spaces and large windows of modern homes, they are also characterized by free-form composition not found in modernist architecture.

With today’s technology, architects are no longer limited to linear forms. For this reason, contemporary homes tend to incorporate dramatic curves and seemingly impossible proportions.

Another main feature of many contemporary homes is eco-friendly, sustainable design and smart-home technology that reflects a response to today’s climate-change emergency. For instance, contemporary homes are often constructed of natural and recycled materials.

There are many products available in the market for contemporary façades.

• Precast concrete panels

• Natural stone/granite/tile

• Stucco

• Fibre cement panels

• Terracotta

• GRC/GFRC/FRP

One prominent solution to many of the above cladding materials is using aggregated Portland cement boards as base substrate and then jointing and

finishing substrate with a cement-bound, synthetic resin-enhanced basecoat. This basecoat provides a seamless surface for the final texture/paint/coating. This technology is used in various applications in façade like:

Exterior Drywall - Cement board is a superior alternative to traditional construction methods such as brick walls or AAC blocks. A typical exterior drywall consists of exterior grade cement board + basecoat along with interior grade Gyp boards from the internal side of a stud frame. Insulation is filled between the external and internal board cavity for various levels of fire rating and acoustic insulation.

Direct Applied Exterior Finish Systems

- DEFS are relatively new wall cladding systems utilizing polymer-based products with various sheathing boards which function as a substrate. These systems generally do not have an insulation component, although, in one case, the substrate also serves as insulation.

Exterior Insulation Finishing System

- An Exterior Insulation Finishing System (EIFS), also known as EWI (Exterior Wall Insulation System) or External Thermal Insulation Composite System (ETICS) is a type of cladding system that provides exterior walls with an insulated finished

Apple Flagship Store, BKC, Mumbai

surface & waterproofing in an integrated composite material system. Put another way, an Exterior Insulation Finishing System/External Thermal Insulation Composite System can be defined as an ideal energy-efficient thermal wrapping or façade insulation applied to the exterior surfaces of a building which is then finished with a long-life, decorative and protective wall coating that can be installed on any type of construction.

We will find many different companies worldwide offering different solutions for various façade cladding options in cement boards. Some manufacture almost all components like Cement board/insulation/ vapour barrier & finishing basecoat. Some manufacturers specialize in manufacturing independent components like substrate board/basecoat. Eventually, a façade system installer provides a final solution to clients based on site requirements. Clients will always have a wide range of products/ manufacturers to choose the required system as per their requirements.

There are various advantages of the above system:

1. Fire resistant – Almost 100% of components of DEFS are non-

combustible hence it is practically very safe to be used in façades.

2. Thermal insulation – With more and more usage of air conditioning, energy saving in buildings become very important. Various insulation methods inside DEFS/EIFS buildings can be made more energy efficient.

3. Acoustic insulation – Exterior drywalls can be used to achieve various levels of acoustic insulation

4. Design freedom – With flexible cement boards and top basecoat, practically any design/height and shape can be achieved using the DEFS system. There are many exteriorgrade textures/coatings available by many reputed brands for clients to choose from.

Oberoi Flight Kitchen Services

During the design brief meeting, the client shared his experience with Ar. Parag about challenges of Masonry construction in steel building. Ar. Parag

with his vast experience in PEB buildings found a solution for this problem by using Exterior Drywalls with Moisture barriers and avoiding joinery between Steel beams to wall partitions. Wall heights varying from 3Mtr to 5 m were another challenge for construction. MRWL team worked on various details of joints, groves, and junctions to make sure that façade looks neat and clean and is well protected against any seepage and leakage issues.

Architects also used cement boards innovatively to create contrasting bands over exterior drywalls both horizontally & vertically.

Cladding

5. Lightweight – Reducing the weight of the façade system also reduces concrete & steel consumption hence reducing overall construction cost.

6. Faster – Exterior drywalls are at least 4 times faster than conventional construction methods, hence buildings like hotels/malls/hospitals can be constructed faster to generate revenue for clients much in advance.

7. Leak-proof/mould-free surface – With top basecoat technology buildings become crackproof and leakproof hence increasing building-like and making the façade look younger for many years.

8. Better finish – As the boards are installed over blockwork using steel frames, the plum and line of the façade are very much smooth and flat as compared to RCC/ Blockwork.

9. Green construction – Construction of exterior drywall requires only 5% construction water as compared to block work. Also, cement boards are only 12mm thick which requires less energy spent during manufacturing and transportation to the site, making exterior drywalls a very good solution in green buildings.

QUICK FACTS:

• Project: Oberoi Flight Kitchen Services

• Location: Sahar, Mumbai

• Client: Oberoi Hotels

• Architect: M R Warekar & Associates

• Other Consultants: Tata consulting engineers

• Architectural Hardware used: Light gauge steel frames and USG cement boards

• Commencement Date: Nov 2019

• Completion Date: July 2020

Cladding

SD Imperial Edge IV

Tardeo, Mumbai

When we came on board for this project, the application was for a simple exterior drop beam to be created at the slab edge on typical floors (23rd to 49th). During the first phase of installation, both architect and clients realised the versatility of the seamless finish achieved by DUROCK boards also reducing the total weight of the façade system. During phase 2 construction system was used to construct dummy beams and columns, projected box cladding, soffit ceiling and a grand entrance gate arch. Overall 20000Sq.Ft of cement board dry cladding was used, after painting the entire cladding just merged with exterior

Case Study - 3

walls and RCC surface making the entire façade look very settled and smooth. Not to mention construction was done much faster compared to GRC.

Apple Flagship Store

BKC, Mumbai

India’s first premium flagship Apple store constructed is Positioned on a prominent corner of Jio World Drive, BKC. Ground + 1st floor is designed for retail space and has a huge glass façade for more visibility

and natural light. On the 2nd floor above Canopy is their office space, where, apart from the glass façade clients needed a rain screen façade system to give this façade a more settled look and feel, a

QUICK FACTS:

• Project: SD Imperial Edge IV

• Location: Tardeo, Mumbai

• Client: Shapoorji Pallonji & Dilip Thacker Group, SD Corp

• Architect: Hafeez Contractor

• Other Consultants: Façade India testing

• Architectural Hardware used: PPGI frames & USG cement boards

• Commencement Date: Jan 2020

• Completion Date: Dec 2020

layer of insulation was added between cladding & block work for better thermal comfort for the occupants. The entire cladding was also wrapped with a TVYEK membrane to manage water ingress behind the cladding. There was also a curved wall cladding in the façade where a smooth curve was very essential to give the premium look to the façade.

QUICK FACTS:

• Project: Apple Store

• Location: BKC, Mumbai

• Client: Empty TC India

• Architect: Fosters + Partners

• Other Consultants: BES

• Architectural Hardware used: AZ150 Coated steel frames and USG cement boards

• Commencement Date: Sept 2022

• Completion Date: Jan 2023

Case Study - 4

Chalet Hotels – Commercial Phase 3

Powai, Mumbai

This commercial building is 3rd building within the Chalet Powai hotel complex. It’s a PEB building constructed by L&T. The Architect wanted a picture frame around the glass façade, a total of 170m long cladding per floor around the glass façade and their requirement was to have this in seamless finish with texture paints. This cladding also acts like a soffit and will have very interesting façade lights post-sunset. Façade gets an unobstructed view from Powai Lake. A specially designed DEFS system along with the customised PPGI frames solution reduces cladding weight. The façade looks very natural but at the same time, it provides good protection for the structure from weathering. This is a masterpiece in making and installation will be complete by Oct 2023.

QUICK FACTS:

• Project: Chalet Hotels

commercial Phase 3

• Location: Powai, Mumbai

• Client: Chalet Hotels (K Raheja Corp)

• Architect: PG Patki Architects

• Other Consultants: AXIS FAÇADE

• Architectural Hardware used: PPGI frames & USG cement boards

• Commencement Date: JULY 2022

• Completion Date: Ongoing

CONCLUSION

Whether you are in the process of a new construction or refurbishing an existing façade, getting the right building materials is essential. Exterior drywalls/ cladding and ceilings must be stable and durable during different weather conditions and the drywall system offers that stability. Drywall can be used for the construction of regular walls and ceilings but also as a façade cladding material. It

can be removed and installed easily and can be cut in all sizes. It is manufactured faster and this makes a difference to the energy costs during their construction. Most important is the finish one achieves with cement board cladding. Exterior drywalls are a very familiar construction technology worldwide and slowly many Indian developers are also using this world-class technology to build faster and better.

VIJAYBHAN SINGH

Partner, Akash Impex INC

ABOUT THE AUTHOR

Vijaybhan takes care of marketing, design and execution of projects undertaken for the installation of exterior drywall, façade cladding and ceilings. With more than 15 years of experience in the construction industry, Vijaybhan has held key positions in India’s best-known companies like Wirpo Lighting, Saint-Gobain Glass and USG Boral. Vijaybhan has gained experience in different products and applications in façades.

During his stint at USG Boral, Vijaybhan was handling exterior drywall projects across India and has also been involved in projects in Malaysia. In 2019, after partnering with Akash Impex, Vijaybhan successfully designed and Installed more than 25 façade projects in India. His aim is to build an organisation that can design and build sustainable and futuristic façade solutions where one can not only use his technical knowledge and detailing capabilities but also use his engineering background to value engineer different solutions to meet both clients’ aesthetics and as well budget requirements. Clients Like Raheja, Piramal, Shapoorjee, Godrej, and Oberoi have trusted his abilities to deliver some mega façade projects.

Siderise Hosts Insightful Seminar on Passive Fire Protection

On 11th August 2023, Siderise, a world-leading manufacturer of factory-engineered passive fire protection solutions for the facades of buildings, hosted an exclusive educational seminar in New Delhi underlining the significance of passive fire protection in delivering safer buildings for the people of India.

The event welcomed guests from all over the country, with over 80 delegates from various notable architectural practices, contracting firms and property developers in addition to officials from the Delhi Fire Department, Central Public Works Department, National Buildings Construction Corporation, Airport Authority of India, and the Rail Land Development Authority. They listened to talks that focused on compartmentation and fire mitigation in façades, Indian and global fire safety standards and code compliance.

The seminar began with a keynote address from the honourable Sh. Atul Garg from Delhi Fire Service, who not only holds the 2009 Fire Service Medal for Meritorious Services but has been instrumental in framing

policy concerning fire safety in various premises covered under the Delhi Fire Service Acts and Rules. His speech set the context for the day, highlighting the importance of creating buildings which not only deliver excellent energy efficiency and architectural merit but also focused on fire and life safety firmly at the heart of building design.

The sessions that followed included a presentation on the importance of specification in code compliance by architect Mohammed Ather from SPA, & an overview of the current & incoming fire and life safety standards related to compartmentation and penetrations in façade applications by Mr. Rajesh Chaudhary, Assistant Director of the Bureau of Indian Standards. Well-known façade experts, Mr. Praveen K Chaubey, Principal at Facade Design Factory, and Mr. Lalit Mohan Pandey from LM Design

shared their experiences of ensuring fire safety on a variety of project types, going into detail on key issues such as why spandrel protection is vital, and extended compartmentation or cavity barrier applications.

Sreenivas Narayanan, Siderise Technical and Compliance Director for MEIAP, delivered a session on the role of manufacturers in ensuring passive fire safety. Speaking at the seminar, he said: “The event was a huge success, and we are grateful for Allarch’s support in organising the day. As global experts in passive fire protection, we believe in sharing our knowledge, wisdom, and insight to help build competency and raise the bar for a better, safer global built environment for all. To see so many delegates engage with this crucial topic and to hear the conversations

happening in India’s building industry is very positive, and I am excited to see what the future holds in this region.”

To learn more about Siderise’s commitment to supporting the industry to Go Beyond®, visit: GoBeyond.Siderise.com

For more information, contact:

Website: www.siderise.com

Email: siderisein@siderise.com

Phone: +91 998 700 4611

Sh. Atul Garg, Delhi Fire Service with Uday Shetty, Siderise

SHIVA FENESTRATION SYSTEMS

Shiva Fenestration Systems has a proven track record of successfully executing complex projects on budget and on time, utilizing its unmatched technicals expertise and experience to efficiently manage everything from conception and design development to construction, there by providing optimum solutions to suit customers' needs and expectations.

Facades

Curtain Wall, Structural Glazing Systems, ACP, Metal Facades, Expanded Mesh Cladding, Louvers

Aluminium & uPVC Door & Windows

Bespoke, Thermal Break, Slimline, European systems

Miscellaneous

Point Fix, Patch ��ng, Glazing works, Canopies & Skylights, Railings & Ballustrades

Project Name : MKS Shiva Market, Pitampura Architect : Conuence Facade Contractor : Shiva Fenestration

Lingel Windows’ Eco-Friendly Manufacturing Unit at Rewari, Haryana

Lingel’s giga factory located at Kapriwas in Rewari, Haryana, is nothing less than a trendsetter for upcoming industry units. What makes the manufacturing unit so special is the geographical positioning of the unit itself: its north, south, east, and west location, and its fenestration.

Since the large glazing at the production area is east and northwest-facing, there is almost no direct sunlight hitting the windows throughout the day, and heating up the fabrication facility further. But, at the same time, it gives ambient daylight to the unit, so that the production unit runs without any artificial light almost throughout the day, which saves a lot of energy. Though the south-facing area has the maximum light impact, cantilevers above the windows and the large glazing protect the glass from direct sunlight. The rooms are flooded with sunlight but without heating up the facility.

Both the production area and the offices have metal roof sheets with large insulation panels on the inner side ensuring that the heat of the metal sheets does not go through the production area and prevents the unit from heating up. At the centre of the roof of the unit, a large opening has been provided; it works as a natural ventilation system. Hot air created

inside the factory passes out and the environment, even on a hot summer day, remains pleasant inside.

With 12 metres in eight, throughout the year we have a very comfortable climate in the production area, ensuring better air exchange. In the centre of the fabrication unit is the Lingel control tower that

BRAND WATCH

houses the company’s core team and the MD’s cabin; with wide views of the production activities taking place. On the 2nd floor is a viewpoint that also serves as an informal space where Lingel members and customers can enjoy the view of the windows being produced. An auditorium is also being constructed on this floor. Also planned is a glass bridge which will be 10 metres above the floor. It will serve as an entertainment factor and help one to take a look at the manufacturing process of the windows.

Since the entire set-up is 4 feet above the ground, it is easy to load and unload the incoming/outgoing Lingel’s super heavy windows onto trucks that come to the required level, also reducing manpower requirements and high costs incurred otherwise.

Lingel’s 150-metre-long fabrication unit works similar to an automotive production line. Various workstations function simultaneously and parallel to each other so that multiple windows can be produced. At the back is a storage space for incoming material, while the windows produced are stored in the front area. This planned straight production line works seamlessly from loading of materials to production to assembly to storage of ready windows to their offloading on trucks for despatch.

The factory is divided into two parts: The left wing is for aluminium production and the right-wing is for uPVC production. Since both are placed in a straight line, there is a continuous flow of profiles and finished material from the backend and frontend. This saves time, and labour, and enables quick storage.

Provision has been made for solar panels on the roofing of the production unit. The company plans to install the panels during 2024–25. There is also a rainwater harvesting program for collecting rainwater and reusing it in the landscaping and other areas of the premises.

As per the Haryana government’s safety norms, Lingel has installed fire-fighting equipment, a water storage tank of more than 200,000 litres, and three fire safety pumps, and a generator, so that in case of a fire breakout and a power failure, the fire can be doused. On the roof of the

building, another storage of 20,000 litres of water has been installed, as an extra precaution.

“One of our prime concerns when setting up the unit was that we wanted all Lingel team members to have a safe and comfortable work environment and to showcase our fabrication process in the best possible way to potential customers visiting the factory.” Mario Schmidt, Managing Director at Lingel India.

QUICK FACTS:

• Project: Lingel Windows’ EcoFriendly Manufacturing Unit

• Location: Kapriwas, Rewari, Haryana

• Architect firm: Ar. Vivek Singh Rao, Rao And Associate Architects, Gurgaon

• Size: 90,000 sq feet of occupied space and total area - 125,000 Sq ft.

• Year of Completion: September 2022

For more details on the product, contact:

Lingel Windows and Door

Technologies Private Limited

Kapriwas, Sec-14 Rewari, Haryana, 123106 India

Website: www.lingelwindows.com

Email: mario@lingel.in

Phone: +91 9870273743

Why Ozone Glass Fittings are known as Glass Ka Better Half

Glass - one of the most versatile building materials innovated by mankind - makes the foundation of any building envelope or partition in an urban living space. The emergence of architectural processed glass requires hardware and a support system to enable its use, to enable it to stand and to move, without which its usage and existence become meaningless. This is why hardware, the glass support system, becomes its Better Half.

In India, Ozone is synonymous with the architectural glass industry as one of the most significant contributors and has helped enable glass usage

in various applications through its hardware solutions. For over 20 years, the brand has stood alongside the glass application to ensure its safe usage, promising high-quality fittings with a value of money quotient. Ozone has footprints in more than 45 countries now, moving more than a million glass doors today.

When it comes to doors, Patch Fittings are the most widely used Hardware Fitting Systems. Since the entire weight and movement of the glass depends on the hardware, these fittings must be made from high-quality raw materials to secure the door properly and avoid any untoward incidents. Ozone’s Patch

Fittings ensure that the glass is gripped to perfection with anti-skid gaskets and stainless steel screws, making it the perfect companion to glass and ensuring years of smooth operation.

The emergence of painted and printed architectural glass used in interiors paved the way for glass hardware in different finishes and colors. This led to the launch of ‘Colors by Ozone’ which complemented high-quality finishes in Gold Polish, Gold Matt, Rose Gold, and Black Matt. It brought the zing to the glass and made it the perfect partner.

Ozone ensured timely upgradation of its solutions and range to ensure continuity of the glass usage for interiors. The change of trend from frameless to frame led to the launch of the Demountable Partition Systems. This engineered system enables easy installation of partitions with minimal permanent changes making it demountable in nature. The success of the Ozone range of Hana, K-Lite, and Outliner is a testimonial to this timely addition enabling the perfect bond of glass with hardware.

Ozone Fittings has always stood hand in hand with glass; without either, the other is half, and having a full is essential.

For more details, contact:

Email: customercare@ozone-india.com Phone: +91-9310012300

Future Belongs to Sustainable Windows

The world is going through a time, where mankind is struggling hard to create a balance between environment & lifestyle. Our environment has reached a level where it has become mandatory for us to develop and use products that are sustainable in nature & helps in reviving the environment where our future generations can live happily.

If we see most parts of the world, infrastructural development is at pace and there is a huge scope for further development. It states that more construction and associated material are required which will harm nature if the material is not eco-friendly or nonrecyclable. In the past 100 years, we have consumed a lot of natural resources, which can not be created again.

profine Group, a German company, is a globally renowned name in the fenestration industry producing sustainable uPVC window and door systems. Sustainability has always been at the core of business strategy and the company considers this as the USP and

our contribution to nature. The brand “Koemmerling” has been in the business of PVC products since 1897, when Karl Koemmerling established the company. Over the past 60-70 years uPVC has become popular and one of the dominating materials for sustainable window and door systems, especially in the developed nations. Estimates suggest that these systems account for nearly three out of every four residential replacement windows installed in the Western world, due to their minimal maintenance, energy efficiency and durability advantages.

In the past two decades, uPVC windows have established its strong footprints in India as well, Koemmerling started its India operations in 2004 and became one of the major players in the Indian fenestration industry. It’s been a remarkable journey for uPVC in India, initially when uPVC window & door systems were introduced, people were not heard of these systems. The response was not convincing, people were hesitant due to reasons like uPVC was considered just a plastic, its structural performance was in doubt. The second reason was price & supply, as only one or two players were supplying these windows in the market. Slowly but steadily, brands like Koemmerling have been successful in creating awareness about these advanced and sustainable window and door systems.

In these two decades, if we see the growth of uPVC its been one of the major contributors to the fenestration industry. There are multiple reasons for the growth like aesthetic appeal, excellent surface finish, multiple colour options to match the interior/ exterior of any building, perfect installation with zero air and water leakage, high sound insulation, and excellent thermal insulation. Moreover, these technically advanced window and

door systems require minimal to zero maintenance over their long service life. Such appealing advantages have helped these window and door systems gain popularity and give a fresh outlook to the Indian fenestration industry.

A HOLISTIC APPROACH TOWARD SUSTAINABILITY

As a leading uPVC profile manufacturer, Koemmerling has expert knowledge of uPVC composition with the right blend of PVC, impact modifier, TiO2, processing aids, filler (CaCo3), and stabilizers. The composition of this unique formulation is 100% lead-free. Sustainability is an integral part of the brand “Koemmerling”, which takes what it calls a ‘holistic approach’. Koemmerling symbolizes the future which was, is, and will remain a key driver for innovation and material that is 100% recyclable and committed towards zero carbon footprints. Since uPVC is naturally an energy-efficient material, we make sure our product achieves optimum energy saving through advanced engineering. Multi-chambered profiles, professional fabrication, and installation leave no possibility for air leakage and with the use of special glasses, these systems help in achieving outstanding thermal insulation which further assists in energy conservation. With the increasing popularity of uPVC, the rate of cutting down forest for the fabrication of windows and doors have come down significantly. There is a huge demand for uPVC window and door systems in the replacement market.

For more details, contact:

Website: www.koemmerling.co.in

Email: info.india@profine-group.com

Transforming Spaces with Elegance: Alfen Systems Pvt Ltd

With a relentless pursuit of excellence and an unwavering commitment to innovation, Alfen Windows Pvt Ltd., a trailblazer in the aluminium industry is rewriting the narrative of space transformation.

Founded in 2012, Alfen Systems brings a fresh perspective to the world of fenestration. Craftsmanship meets technology as they specialise in crafting aluminium doors, windows, pergolas, and railings that seamlessly blend elegance and functionality. Their distinct identity stems from a customer-centric ethos, where every opening, every project, no matter the scale, is treated with utmost importance.

The company’s approach goes beyond mere sales – it’s a consultancy that guides clients to find the perfect fenestration solutions.

Alfen’s commitment extends beyond craftsmanship. With a focus on Corporate Social Responsibility and employee well-being, Alfen’s ethos is grounded in values that extend to the community and environment. What sets Alfen apart is their dedication to quality and innovation.

As the architectural, builder, and construction industry evolves, Alfen is at the forefront of innovation.

The company’s active Research and Development department ensures that its offerings are aligned with emerging trends. With a robust digital presence and state-of-the-art machinery, Alfen is poised to make an indelible mark on the industry.

A key driving force behind Alfen’s success is its founder, Mr. Tulsi Ram Modi. His journey reflects determination and resilience, culminating in the birth of Alfen. Embracing challenges and leveraging feedback, Mr. Modi has nurtured a brand that represents trust and excellence.

Step into a world where spaces are transformed into works of art. Experience the elegance, innovation, and commitment that define Alfen Systems Pvt Ltd and embark on a journey of architectural transformation.

For more details on the product, contact:

Email: sales@alfen.in

Contact: +91 99283 66661

Website: www.alfen.in

Industry Speaks

“We Believe in Continuous Improvement, Maintaining Forward-Looking Perspectives to Offer Exceptional Products and Experiences to Our Valued Customers and Partners”

Parul Mittal, Director at Greenlam Industries Ltd., has been actively associated with the company since its inception in 2013. She joined the Board of the Acquirer in November 2014. With over two decades of experience in marketing and design, she has been a driving force in helping the brand grow exponentially at both national and international levels. She has a positive bias towards initiatives that catalyze business growth to achieve excellence.

At Greenlam, she has also been leading the Corporate Social Responsibility Initiatives across segments of health, education, and community welfare in multiple areas in Rajasthan and Himachal Pradesh. She is also passionate about building strong communities of individual employees, business partners, investors, customers, and society at large.

Parul Mittal possesses an in-depth knowledge of global design trends, marketing strategies, and brand building. Over the years, one of the many valuable lessons she has learned is that leadership ought to be more participative and inclusive. Analytical, straightforward, and focused, Parul ensures that Greenlam Industries is on a rapid growth track and delivers value across customers.

In an interview with WFM Media, Parul Mittal talks about the company Greenlam Industries Ltd., the major milestones achieved by the company over the years and the company’s journey so far, expansion plans, and much more.

Please tell us about the company Greenlam Industries & its products. When was it established?

Greenlam is among the world’s top 3, Asia’s largest and India’s No. 1 surfacing solutions brand. With its presence in over 100 countries, Greenlam has focused on developing quality products with a great passion for innovation. It offers end-toend surfacing solutions spread across decorative laminates, compact laminates, interior and exterior clads, restroom cubicles and locker solutions, decorative veneers, engineered wooden floors and doors, and now Greenlam Industries plans to foray into the space of substrates, by providing plywood, under the brand name of Mikasa Ply.

With over 30 years of its legacy, Greenlam aims and acts to save and preserve nature in its pristine form by sourcing raw materials ethically from the world over, thereby ensuring they are environmentally friendly and safe to use.

What are the major milestones in the company’s journey?

Greenlam Industries embarked on its journey with a visionary dream to revolutionise the interior space industry.

In 1992, the manufacturing plant in Behror, Rajasthan, was inaugurated, marking the beginning of commercial laminate production under the brand name Greenlam in 1993.

To meet the growing market demand, the company added several presses over the years to increase production capacity. Expanding its vision to transform interior

spaces, Greenlam founded Decowood Veneers in 2002, venturing into the woodallied product category.

In 2005-2008, the company stepped into international markets, leaving its mark in Singapore and the US. This global expansion led to the establishment of the second manufacturing plant in Nalagarh, Himachal Pradesh, in 2008.

The company's dedication to producing premium laminates earned its recognition as India's largest exporter in the industry in 2010-2011, and it was acknowledged as one of the Top 100 Power Brands in India.

In 2014, the introduction of Mikasa Floors expanded its product offerings, followed by the launch of Mikasa Doors in 2015, further strengthening its position in the interior solutions market.

Greenlam Industries became a listed entity on the Stock Exchange in 2015.

Over the years, the company has witnessed monumental growth, with the Stock Keeping Unit (SKU) count increasing from 60+ to 10,000+, team members growing from 50 to 5,000+, and channel partners expanding from 1 to 28,000+.

Today, with a presence in 100+ countries and a portfolio of 15+ brands, Greenlam Industries stands as one of the top 3 laminate brands globally, recognised for its quality, health, and environmental certifications. The journey of 30 years has transformed Greenlam Industries into a leader in the industry, offering innovative & sustainable interior solutions worldwide.

Industry Speaks

Please tell us about your company's manufacturing facilities.

Greenlam Industries Ltd. has four stateof-the-art manufacturing facilities in the country located at Behror (Rajasthan), Nalagarh (Himachal Pradesh), Prantij (Gujarat) and Tindivanam (Tamil Nadu).

The plant in Tindivanam, Tamil Nadu has started the manufacturing of Plywood, marketed under the brand nameMikasa Ply.

The company is also in the process of setting up a new manufacturing unit for laminate and particle board at Naidupeta, Andhra Pradesh.

What do you see as the main challenges faced by the laminate industry?

Parul Mittal (PM): In the laminate industry, a significant challenge stems from its heavy reliance on retail. Ensuring widespread product availability and timely delivery to various retail points is crucial for any laminate brand's success. Overcoming this challenge is a major determinant of success in the laminate business.

In addition to this inherent issue, new challenges are emerging, demanding attention from brands to remain relevant in the current market landscape.

Brand Outreach: As the industry becomes saturated with local and unbranded players, establishing a credible brand is of paramount importance. Demonstrating this credibility to all relevant stakeholders through effective and consistent communication becomes essential for gaining recognition and respect.

Industry Speaks

The plant in Tindivanam, Tamil Nadu has started the manufacturing of Plywood Evolving Customer Needs: The everchanging preferences of consumers and the shorter lifespans of design collections require companies in the laminate industry to constantly adapt. Staying ahead of the dynamic environment necessitates keeping product offerings & services upto-date and cutting-edge.

Successfully addressing these challenges will be crucial for laminate brands to maintain their competitive edge and thrive in the ever-evolving market.

Where do you see the cladding industry evolving over the next 10 years?

The cladding industry is poised for a significant transformation in the next decade. Homeowners and architects are increasingly prioritizing aesthetics and environmental impact when it comes to façades. As a result, the industry can anticipate substantial changes ahead.

• Sustainability and Eco-Friendly Materials: With increasing environmental awareness, there

will likely be a greater emphasis on sustainable and eco-friendly cladding materials. The industry may witness a shift towards more renewable and recycled materials, as well as the adoption of energy-efficient and environmentally responsible manufacturing processes.

• Smart Cladding Solutions: The integration of smart technologies into cladding systems could become more prevalent. Smart cladding might include features like self-cleaning surfaces, adjustable shading, or embedded sensors for temperature and energy management.

• Digital Design & Customization: With advancements in digital design and manufacturing technologies, architects & designers may have access to more customizable and intricate cladding options. Digital fabrication techniques may allow for unique and complex cladding designs.

• Energy Efficiency and Building Performance: Cladding systems might be engineered to enhance the energy efficiency and overall performance of buildings. Integration of renewable energy elements into cladding, such as solar panels or solar-active coatings, could contribute to energy generation and reduce a building's carbon footprint.

• Resilient and Climate-Adaptive Cladding: In response to climate change and extreme weather events, cladding materials may be designed to offer greater resilience and adaptability, providing protection and durability in challenging conditions.

What keeps your company ahead of its competitors in terms of products and services offered?

At Greenlam Industries, we pride ourselves on staying proactive and updated to meet market requirements, trends, and expectations while tackling challenges head-on. We have made significant progress, attributed to a few key factors:

• Updated Product Portfolio: We consistently upgrade our portfolio with the latest designs and innovations, enriching our product range and providing customers with diverse options. This commitment reinforces Greenlam's brand presence and ensures we offer cutting-edge solutions.

• Digital transformation: Embracing the latest digital technologies and incorporating it in our products and services is a key driving factor for us. Over the years, we have deployed the latest technologies in the manufacturing of our products to provide cutting edge solutions. We have also introduced digital tools within the organization across departments, to enhance our communication, supply chain and customer service.

• New-Age Approach: Embracing digital technologiesa, we enhance brand visibility and elevate the customer experience. By investing in modern tools, we connect with our audience more effectively and efficiently.

• Strengthening Relationships: Building strong bonds with key stakeholders, such as contractors, architects, and interior designers, is vital for us. Through various programmes and workshops, we actively engage with stakeholders and channel partners, both locally and internationally, fostering lasting relationships.

At Greenlam Industries, we believe in continuous improvement and maintaining a forward-looking perspective to offer exceptional products and experiences to our valued customers and partners.

Greenlam’s manufacturing plant in Behror, Rajasthan opened in 1992
Greenlam’s second manufacturing plant in Nalagarh, Himachal Pradesh, inaugurated in 2008
“As an Industry Leader, Greenlam Industries is Dedicated to Delivering Top-Notch Technology in Our Products and Services”

Alex Joseph is the Senior Vice President, Marketing of Greenlam Industries Ltd. with a distinguished career spanning over 20 years in marketing and advertising. His visionary leadership & strategic prowess have been instrumental in propelling Greenlam's brand to new heights. With a keen understanding of consumer behaviour and market trends, he consistently crafts innovative campaigns, fostering brand visibility and engagement. His commitment to creativity and mentorship further solidifies his reputation as a thought leader, while his dedication to fostering young talent continues to shape the industry's future.

In an interview with WFM Media, Alex Joseph talks about the products and services Greenlam Industries Ltd., some of their iconic and recently launched products, advancements in their R&D technologies, and their future plans with WFM Media.

ALEX JOSEPH
Senior Vice President, Marketing, Greenlam Industries Ltd.

Industry Speaks

Could you please talk about some of your recently launched products?

With a wide range of decorative product solutions, Greenlam Industries has successfully launched a range of new products and has even forayed into the category of substrates, with its new segment of plywood, under the brand name of Mikasa Ply. Below is a brief introduction of products under various categories:

Laminates & Allied:

1. Greenlam Laminate Collection 202325: 2023 marked the launch of the much-awaited and celebrated range of the Greenlam laminate collection. The new collection features 2 stunning textures, 78 new decors and 6 new trends.

2. NewPoint Eight and Greentouch 0.80 mm Laminate Collections: The collection of 0.8 laminates has been completely revamped and refreshed with the launch of the new collection for 2023-24 with exciting new features and designs.

3. Greenlam Sturdo: The laminate compact solution, Greenlam Sturdo, for restroom and locker solutions saw a major turnaround with the newly designed collection. The latest collection has been co-created by the Greenlam design team and design patterns Will Watson, UK.

4. NewMika Raso: A Superior Matt laminate collection from NewMika. With the emerging trend of Matt laminates, NewMika launched this new collection of superior matt finish laminates that are produced with the latest manufacturing equipment, imported decor papers and texture plates.

5. The range has been curated to include 32 stunning designs to provide the perfect palette of pastels.

Wood & Allied

1. Mikasa Doors & Frames - Origami Collection: Inspired by the art of origami, Mikasa Doors incorporate

similar folding techniques into the design of their doors. These doors often feature intricate folding patterns that create a unique and visually striking appearance. Adding depth and uniqueness to any space they adorn, they combine the spirit of this revered art with modernity.

2. Decowood Veneers- Etched Collection: An extraordinary collection of veneers where elegance meets eccentricity and imagination knows no boundaries. Featuring meticulously crafted veneers that are etched with delicate grooves into the wood to create a symphony of textures and visual delights.

What are the latest advancements in your R&D, technologies in production, and products?

As an industry leader, Greenlam Industries is dedicated to delivering topnotch technology in our products and services. Our extensive portfolio boasts innovative, high-design, and highly functional solutions. With a focus on pushing the boundaries of innovation, we remain committed to advancing our offerings. Learn more about our superior technology across various product categories:

Greenlam AFX Anti-Fingerprint Laminates: An exceptional ultra-matt surface that boasts anti-fingerprint properties. Its superior finish is achieved through cutting-edge EBC (Electron Beam Curing) technology, resulting in a non-porous surface. With its non-porous, it effectively reduces light reflection, providing you with a stunning ultra-matt, fingerprint-resistant surface.

Moreover, AFX laminates offer additional benefits such as anti-bacterial, anti-virus, almost zero reflection, hydro, mould, and scratch-resistant features.

Fire-Rated Laminates for Rail Coach Applications: Greenlam is one of the first in the country to develop and test the HL3 variants for modern rail coach applications. The product successfully passed the international test norms as a product and also with honeycomb substrates.

Greenlam Clads - Exterior Grade Compact Laminates: Greenlam Clads are crafted using cutting-edge and proprietary GLE technology, ensuring exceptional resilience against various weather conditions like extreme heat, cold, and rain. Moreover, they boast remarkable resistance to stains, scratches, steam, cracks, and surface wear. With a long lifespan and minimal maintenance requirements, our products provide peace of mind. Additionally, they meet fire-retardant standards as per Bs1D0, ensuring safety and durability.

Crossing over from the focus on functionality to aesthetics, Greenlam Industries is proud to have associated with top-notch design studios such as Romi Khosla Design Studio for its latest range of designer doors, called Origami doors.

Mikasa Doors draws inspiration from the art of origami, skillfully incorporating its intricate folding techniques into its door designs. These doors showcase captivating folding patterns that exude a one-of-a-kind, visually striking appeal. Infusing spaces with depth and uniqueness, they beautifully blend the essence of this timeless art with contemporary aesthetics. Experience the harmonious fusion of tradition and modernity with Mikasa Doors.

Tell us about some of the iconic projects in which your products are used as exterior cladding materials. Greenlam Industries is a highly respected company known for producing exceptional quality products. Our products have had the privilege of being used in some of the most prestigious projects throughout the country.

Greenlam Clads and NewMika FX Exterior grade compacts have been successfully

utilized in significant locations that include The Election Commission of India in New Delhi, the PWD Head office, and the Central Vista Project of New Delhi, among many others.

Additionally, Greenlam is proud to have provided products to landmark sites such as the Attal Tunnel and the iconic Red Fort.

Greenlam Industries products are highly sought-after by even the most affluent

Industry Speaks

individuals in India and have been incorporated into numerous residences across the country.

Please throw some light on the latest materials, technologies and trends in façade cladding in India.

The façade of a building or structure has always been a crucial element, shaping the first impression and setting it apart. Traditionally, the focus was on creating visually stunning façades. However, the architectural landscape is undergoing a significant transformation. Today's designers strive for a balance between aesthetic appeal, functionality, and above all, sustainability.

Embracing sustainable solutions, modern buildings and façades are making a substantial contribution to energy conservation. Additionally, responsibly sourced materials are employed, ensuring a healthier and more beneficial end-to-end process for façades. This shift towards sustainability not only enhances the aesthetics but also adds value through reduced energy consumption. As we evolve, the harmony of beauty and ecoconsciousness becomes the cornerstone of contemporary architectural projects.

Industry Speaks

Greenlam Clads and NewMika FX offer impeccable façade solutions that empower designers and architects to achieve the perfect harmony of sustainability and aesthetic appeal. The Ventilated façade solution not only creates stunning façades but also contributes to maintaining cooler buildings, effectively reducing energy consumption.

Moreover, the responsible sourcing of materials from FSC-certified sources is a testament to our dedication to ecoconsciousness. At Greenlam Industries, we remain steadfast in our commitment to providing solutions that align with the demands of today's generation and the environment.

At Greenlam, we believe in offering the product to customers’ advantage. We produce all our Clads and NewMika FX with a default fire rating which is the best of its class, Bs1d0, and offer the highest grade, EDF, so that any application with or without customers’ knowledge of standards is met without sacrificing the performance or functional use requirements.

Tell us about the testing and certification methods for your products.

Greenlam’s manufacturing facilities are equipped with full-fledged in-house laboratories and test stations at various production steps to ensure the quality of the products meets the specified standards.

We take immense pride in our global certifications, including Green Guard Gold, Gold Label, Singapore, ISO Certification, FSC, NSF, and IGBC, and Fire retardant certification, as per Bs1d0 standards (applicable for Greenlam Clads and NewMika FX) among others.

We have published our EPD and HPD. Our REACH compliance meets the latest revisions and norms with test supports.

These certifications testify to our commitment to providing products that create a safe environment for users, meet rigorous eco-friendly standards, and maintain the highest levels of quality. With these certifications, we assure our customers that our offerings not only excel in performance but also align with their values and aspirations for a sustainable and responsible future.

How to choose cladding materials like laminates?

The selection of a cladding material revolves around critical factors that determine the overall success of a building façade:

1. Protection: Façades must shield the building from climatic and mechanical impacts, ensuring the space inside remains unaffected. They should also offer privacy to occupants, safeguarding them from onlookers.

2. Durability: Lasting impressions matter, and façades should maintain their appeal over time. The strength of the cladding material is crucial to

defend against fire damage, water damage, and vandalism, ensuring it withstands the test of time.

3. Sustainability: With growing environmental awareness, responsibly sourced cladding materials with minimal emissions are preferred. Exterior grade compact panels, like Greenlam Clads and NewMika FX, go beyond sustainability by providing a ventilated façade system that reduces energy consumption through improved airflow circulation.

4. Aesthetics: Design freedom and a diverse range of finishes enable the creation of unique statements or seamless blends with the surroundings, making aesthetics a top priority.

5. Considering these essential aspects, Greenlam Clads and NewMika FX are exceptional cladding solutions that excel in meeting all the above criteria and more. Their remarkable performance and sustainable features make them the ideal choice for innovative and enduring building façades.

Exterior Wall Cladding

Materials, Trends, Safety & Testing

Handa’s Farmhouse, New Delhi - Aashray Design Consultants

Exterior wall cladding is a crucial aspect of building design that offers both practical benefits and aesthetic value. It enhances a building’s appearance, protects it from the weather elements, and contributes to its overall performance and longevity. The choice of cladding material should be made based on factors such as climate, architectural style, maintenance considerations, and environmental impact. The right cladding helps to maintain the buildings weather-tight and cost-effective. It provides thermal insulation and helps in reducing the temperature variation inside the building. It also helps to improve interior acoustics and daylighting. The cladding can influence the value, saleability and safety of the building. So cladding your property effectively is a wise investment that pays both short and longer-term dividends.

Certainly, investing in new cladding for your property can be a great way to enhance its aesthetic appeal and give it a unique touch. Investing time and thought into selecting the right cladding for your property will ensure that you create a visually appealing and durable exterior that reflects your personal style. Here’s a comprehensive guide to help you get started:

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THE PURPOSES OF EXTERIOR WALL CLADDING

External Cladding has quite a diversified usage in the building envelope. Its primary purpose is to enclose the envelope, which is weather-tight, acting as a moisture barrier and a thermal Barrier to keep the inside environment safeguarded from the extreme outside weather. From a design point of view, it reflects the design philosophy chosen by an architect, from contemporary design to classical design, the cladding is the conclusion of that, points out Ajay Gupta, Founder of Knowledge Squirrel and Co-founder of Studio Masons.

According to Ar. Amit Murao, Partner, Aashray Design Consultants, exterior wall cladding serves multiple purposes, such as enhancing the building’s aesthetics, providing weather protection, improving energy efficiency, and contributing to the structural integrity of the construction.

Ar. Ankit Garg, Founding Director, Aakrit Creative Design agrees that the main purpose of cladding is to enhance the visual appeal of a building. It comes in various sizes, shapes as well as materials, colours and textures allowing people to achieve different looks and styles to complement the overall design and character. The cladding acts as a protective barrier against the elements,

including rain, wind, snow, and UV radiation. It helps to prevent moisture penetration into the building envelope, thus reducing the risk of water damage and the generation of bacterial mould growth.

Ar. Amit Gulati, Founder Partner, Design21: The multifaceted role of exterior wall cladding extends beyond mere protection and aesthetics. It acts as an architectural element, shielding the building from external factors, including harsh weather, UV radiation, and pollutants. Beyond durability, it forges an intimate dialogue with the surroundings, elevating the structure’s visual identity and making a bold statement about its design philosophy. A harmonious blend of function and form, cladding embodies the essence of sustainable design by fortifying the building’s resilience while creating an inviting façade.

Ar. Paras Netragaonkar, Urbanist, Architect and Landscape Designer, Shilpi Architects and Planners: The choice of exterior wall cladding should strike a balance between functionality, aesthetics, sustainability, and compliance with local regulations. Exterior wall cladding serves a multifunctional role in modern building construction, combining practicality, aesthetics, and protection to enhance the building’s performance and appearance while respecting the broader context of the location and its social impact.

Handa’s Farmhouse, New Delhi - Aashray Design Consultants
AR. AJAY GUPTA Founder, Knowledge Squirrel Co-Founder, Studio Masons.
AR. PARAS NETRAGAONKAR Urbanist, Architect and Landscape Designer, Shilpi Architects and Planners
AR. AMIT MURAO Partner, Aashray Design Consultants
AR. ANKIT GARG Founding Director, Aakrit Creative Design
AR. AMIT GULATI Founder Partner, Design21

WHY CLADDING?

The main purpose of exterior wall cladding is to give character to the building and protect the exterior skin from weathering action. If exterior wall cladding is installed, the surface will have to be plastered or some kind of paint will have to be applied. The exterior wall of any building is exposed to environmental factors such as heat during summers, monsoons, and bitter cold in the north in addition to pollutants that attack the surface of the building across all seasons. In case we do not install any exterior wall cladding, the painted or plastered surface comes in contact with the pollutants that have the necessary ingredients to deteriorate the thin layer of protection.

Plaster being cementitious is bound to have surface cracks due to its inherent nature to shrink and weak in withstanding tensile forces. Pollutants enter these cracks and the process of carbonation starts destroying the plaster.

There has been a lot of research and adlibs done to improve the performance of plaster by adding fibers during the manufacturing of the plaster either in the plant or in situ that help prevent cracks. Painting on top of it helps bridge the crack as the paint has some properties of elongation but can bridge beyond a certain crack width and will tear. This situation is similar to an exterior wall having no paint, which was applied considering its ability to withstand pollutants and prevent entry of carbon dioxide (CO2) into the cracks which further reacts to form Carbolic Acid with the moisture or water available and starts the spalling process over a period leading to deboning of the plaster. If this situation is left untreated, major repairs to restore the exterior surface will have to be done. This common sight is seen in the majority of middle-income housing, old industrial structures that had only plastering and cementitious paint to protect them.

Installing exterior wall cladding helps prevent the cracks from appearing as there is some kind of uniform or constant temp that is maintained on the exterior wall surface and even if there is a wide fluctuation, due to the presence of the cladding, the variation does not reach the exterior wall, preventing the cracking and thus the carbonation from occurring.

If a dry cladding system is installed, there is a gap that is created by virtue of the system that allows air to circulate between the cladding and the exterior wall preventing wide fluctuations of temp and preventing the cracks from appearing. However, this leads to other problems of moisture getting absorbed by the exterior wall - either a brick wall or in concrete. If due to bad workmanship, there are hollow pockets in the concrete or the brick, block joints are not densely packed with mortar, water or moisture can enter these defective areas and start damaging the interior spaces.

Whenever a dry type of cladding is installed, a good variety of moisture barriers is applied on the concrete or block-plastered surface. In some rich nations that can afford it, cladding is mandatory due to climatic and codal requirements. Cladding is installing an insulation sheet on the exterior wall to prevent heat gain, impacting and increasing the heating or cooling demand, as the case may be.

G.S. BALAJI
A project by Design21 – showcasing innovative façade design with various cladding materials

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Residential projects by Design21

BEST CLADDING SYSTEMS

The best or worst cladding systems can’t be defined easily, says Gupta. It all depends on multiple parameters. The design philosophy defines the best material. Other factors like the climatology of the region where the project is conceived, the budget and the timeline for completion, etc., will play a role in defining the right cladding. Manufactured products, such as composite panels, metal cladding, etc., do help in controlling the quality of the cladding as they come in pre-manufactured unit sizes with engineered connections & are much more forgiving in any errors that may have occurred in the base structure of the building, adds Gupta.

According to Ar. Murao, the best building cladding systems vary depending on the project’s requirements and budget. Some popular options include aluminum composite panels, fiber cement, natural stone siding, and high-quality wood laminates.

CLADDING SYSTEMS

a. Aluminium Composite Panels (ACP):

ACP consists of two thin aluminum sheets bonded to a core material, typically made of polyethylene. ACPs offer lightweight, weather resistance, and versatility in design. They are widely used in modern architecture due to their ease of installation and a broad spectrum of color and finish options.

b. Fibre Cement:

Fibre cement cladding comprises a mix of cement, cellulose fibers, and other additives. It is durable, non-combustible, and resistant to rot and pests. Fibre cement is commonly employed for both exterior and interior cladding, providing a natural and textured look to buildings.

c. Natural Stone Siding:

Natural stone siding utilizes various types of stone, such as granite, limestone, slate, or sandstone, to create visually appealing and durable façades. It offers a timeless, elegant appearance and can withstand different climates, making it suitable for a wide range of projects.

d. High-Quality Wood Laminates:

High-quality wood laminates are engineered wood products that replicate the look of natural wood. They are used as cladding to provide warmth and a contemporary touch to buildings.

(Ar. Amit Murao, Partner, Aashray Design Consultants)

APPLICATIONS & BEST PRACTICES

The choice of cladding materials is influenced by factors such as climate, geographical conditions, building type, and architectural design. Here are some recommendations:

- ACP is commonly used in commercial buildings, high-rises, and modern architectural designs due to its lightweight & versatility. However, it should be installed carefully to prevent water infiltration and ensure proper ventilation to avoid potential issues.

- Fibre cement is suitable for a wide range of buildings, including residential, commercial, and industrial structures. It performs well in varying climates and can withstand moisture and extreme temperatures. Proper installation, including proper joint sealing, is crucial for its longevity.

- Natural stone siding is a popular choice for high-end residential projects, cultural buildings, and structures seeking a natural and timeless appearance. It is ideal for regions with harsh weather conditions and provides excellent durability when installed correctly by experienced professionals.

- High-quality wood laminates are often used in residential and hospitality projects, adding a touch of elegance and warmth.

(Ar. Amit Murao, Partner, Aashray Design Consultants)

FWS, Delhi (Warehouse), Aashray Design Consultants

GL ASSPRO INDIA

2023 SAUGA AT INC

BOOTH NO. E06, HALL NO. 2 14–16 SEPTEMBER

BOMBAY EXHIBITION CENTRE GOREGAON (EAST), MUMBAI, INDIA

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The ‘best’ building cladding system can vary depending on various factors, including the specific needs of the building, desired aesthetics, budget, location, climate, maintenance considerations, and design preferences, says Ar. Garg. It is essential to adhere to local building codes and regulations when selecting a cladding system.

According to Ar. Gulati, Aluminium composite panels gracefully blend practicality with a modern touch, while wood siding exudes an organic charm that stands the test of time. For those seeking a seamless blend of sturdiness and versatility, fibre cement emerges as a distinguished contender. Stone siding provides an elegant and timeless appeal, suitable for both traditional and modern designs. Metals like zinc and copper lend a unique appeal that evolves over time.

From a durability point of view or ascetic point of view, Granite exterior wall cladding is considered the best

material, points out Balaji. The cost of such cladding is high, considering the dimensional stability requirement as per the code provision. “Normally architects and designers use Granite only to accentuate or cover up the dead walls. The majority of the walls have openings that are required to bring natural light into the building to meet certain natural light criteria and reduce artificial light. If the orientation of the building is such that the widows or openings face East and west, heat gain through the glass will be high, increasing the cooling demand in hot climates and heating loads in cold climates. thought Low E, high-performance glasses are used to control Solar gain and transmissibility, Double glazed units are commonly used to help improve the energy demands of the building”, adds Balaji.

Many other cladding systems like using High-Pressure Laminates (HPL), terracotta tiles, cementitious boards suitable for external application, and ceramic tiles stuck with adhesives are available and used. With the major fire accidents that have happened in the recent past, ACP which was seen as a cheap option to granite or other types of exterior finishes is not in vogue. Many prominent developers in India have stopped using ACP in their projects or replacing them with pure coloured Galvanised Aluminium sheets.

Pure copper sheets are not recommended as they are extremely expensive & difficult to protect from copper sulphide formation due to Ionic bond reactions.

There was a time when very good external paints with improved acrylic and silica fines were popular known as textured paints, but with the advent of glass façades, and curtain walls, even these thick exterior paints with good crack bridging properties are used only in high-end high-rise residential projects and not so much in commercial projects.

Modern materials like GRC (glassreinforced concrete), GRG (glass reinforced Gypsum), and UHPC (Ultra High-performance Concrete) which are fire resistant are becoming popular because of their versatility to take desired shapes & colours.

Fire-reinforced boards are becoming popular due to their fire-resistance property. The fibre used is Polymelamine fibres, which are non-combustible and when used with concrete become safe for use as an exterior cladding material. Materials like GRP (Glass Reinforced Plastic) must be avoided as the plastic may aid fire to propagate.

TRENDY EXTERIOR CLADDING MATERIALS AVAILABLE IN THE MARKET

Trending cladding materials include all kinds of metal and composite panels as they are a true reflection of contemporary architecture, which many architects focus on, observes Gupta. Large-scale projects also demand fully manufactured external cladding as it helps in managing and controlling the quality of the entire project.

According to Ar. Murao, innovative materials like corten steel, engineered wood, high-pressure laminates and advanced metal composites are the trendiest cladding materials for various types of projects, adding versatility and distinctiveness.

A Super luxury façade & serene landscape design, Aakrit Creative Design

Ar. Garg highly recommends modified wood products as the trendiest exterior material that is gaining popularity in the market due to their innovative designs, sustainability features and unique aesthetics, because they are thermally treated or acetylated wood, offering enhanced durability, improved resistance to decay and insects, and reduced maintenance requirement. With these properties, they retain the natural beauty of wood.

Ar. Gulati, too agrees that the popularity of engineered wood products is on the rise, owing to their sustainability and aesthetic appeal, emulating natural wood. Façades adorned with porcelain panels, featuring vibrant designs and colours, infuse a modern and artistic essence. Translucent panels that allow natural light to filter through create unique & visually striking exteriors. These trendy materials cater to modern construction trends, offering a combination of aesthetics, functionality, and sustainability.

Ar. Netragaonkar gives a list of trendy exterior cladding materials: metal cladding, wood cladding, composite cladding, stone cladding, brick cladding, nature cladding, curtain wall, etc. These materials cater to

different project requirements, budgets, and design preferences.

The trendy exterior cladding material today is Granite, fixed using a dry cladding system, says GS Balaji. The dead walls having the fire escape staircases are usually cladded with curtain walls as they would like the well-lit interior to be visible. Normally combination of many materials is used to make the building look beautiful. Balaji adds that, of late, terracotta tiles in small quantities and high-pressure Laminates that look like wood but are suitable for exterior use are being preferred.

In the high-rise residential segment, with massive use of engineered formwork and seismic design requirements to fulfill coal requirements, a considerable

amount of shear walls are incorporated in the design. These walls today can be built to very good dimensional tolerances requiring no plastering to cover workmanship defects.

If the client has a good budget, dynamic façade or cladding or popularly responsive façade can be used as exterior wall cladding. Some of the popular features in a dynamic is the use of sensors and motors that operate to cut off heat, and glare and provide shading working as an external skin responding to the demands of making the building energy-efficient.

KEY FACTORS TO CONSIDER WHILE RECOMMENDING EXTERIOR WALL CLADDING MATERIALS

Recommending exterior wall cladding can be classified into a few critical factors, points out Gupta. Design philosophy, the type of project, especially the scale of the project, the geographic location of a project, and crucial factors like time and budget influence the same. Ar. Murao adds that factors such as climatic conditions, sustainability, durability, maintenance, and compliance with local building codes play a crucial role in choosing the wall cladding.

Key factors to ensure the chosen cladding materials align with the specific requirements & goals of the project:

1. Climate and weather conditions: The local climate plays a significant role in determining the durability and performance of the cladding material.

2. Maintenance requirements: Different cladding materials have varying maintenance needs.

3. Durability, weather resistance and longevity: Choose materials with proven durability and a long lifespan. Factors such as resistance to moisture, UV radiation, pests, and physical wear and tear are essential considerations.

4. Aesthetics and architectural design: The visual appearance of the cladding material should align with the architectural style and design goals of the building.

5. Insulation and energy efficiency: Some cladding materials offer better thermal insulation properties than others.

6. Fire resistance

7. Environmental impact and sustainability

8. Cost and Budget

9. Thermal and noise insulation and energy efficiency

10. Weight and structural considerations

(Ar. Ankit Garg, Founding Director, Aakrit Creative Design & Ar. Paras Netragaonkar, Urbanist, Architect and landscape Designer, Shilpi Architects and Planners)

Louvered screen in external cladding to reduce glare
IMAGE CREDITG.S. BALAJI

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Ar. Gulati recommends climate suitability as the crucial factor while selecting cladding material as it should withstand the specific weather conditions of the region. Maintenance requirements play a significant role in the long-term durability and costeffectiveness of the cladding system. The environmental impact of the cladding materials is also essential in the context of sustainable and ecofriendly construction. Finally, the architectural style of the building should be considered to ensure the cladding complements the overall design vision.

According to Balaji, in addition to the above-mentioned points, the cladding materials should be chosen considering:

1. Aesthetic look and feel, which gives a character to the building or what the client and architect say, defines the building.

2. Prevent ingress of any external elements like rain, wind, extreme heat, become a house for pests, not consumed by termites, etc.

3. Durability and maintenance cost, what we call life cycle cost.

4. Ease of installation and replacement

5. Resistance to environmental harsh forces such as rains, pollutants, aging, losing the structural strength capability due to fatigue, and ability to resist and not fail under cyclonic conditions

TRENDS IN DESIGNING EXTERIOR CLADDING CONSIDERING HIGH-RISES AND LOW-RISES

High-rise and low-rise can have very different parameters to consider for the external wall cladding. In the current scenario, says Gupta. High-rises need to have factory-manufactured external cladding, which is maintainable by a Building Maintenance System installed at the rooftop for cleaning and replacing any damaged panels. On the other hand, lowrise Buildings can have a mix of all types of claddings. For example, earthy vernacular design ideas. It could be just plastered and painted or clad in wood or wood-like manufactured products. In low rise, the choices are endless.

For high-rises, curtain wall systems with energy-efficient glazing and unitized panels are gaining popularity, notes Ar. Murao. As observed by Gupta, Murao too opines that low-rises are witnessing a resurgence in natural and traditional materials such as timber cladding and stone veneers, emphasising a connection with nature and the surroundings. “In one of my recent projects, I utilised engineered wood panels to achieve a contemporary, sustainable façade design for a residential project. The engineered wood provided a warm and inviting atmosphere while ensuring long-term durability”, says Ar. Murao. The success of any cladding project relies on careful material selection, thorough installation practices, and adherence to industry standards. It’s essential to engage experienced architects, engineers, and contractors to execute these cladding solutions effectively.

Incorporating Nature into Cladding Design

Nature lovers who love doing landscape projects can go with Exterior Cladding incorporating greenery - i.e., Biophilic Design and Sustainable and Eco-friendly Materials.

• Biophilic Design: Incorporating elements of nature into the cladding design, such as green walls/moss walls or façades with patterns inspired by natural elements, fosters a sense of connection to the outdoors and promotes wellbeing.

• Sustainable and Eco-friendly Materials: There is a growing emphasis on using sustainable and eco-friendly cladding materials, such as recycled content, reclaimed wood, biobased composites, and green façades with living plants. These materials contribute to reduced environmental impact and improved energy efficiency.

These trends reflect a shift towards more sustainable, innovative, and aesthetically appealing exterior cladding designs for both high-rise and low-rise buildings.

(Ar. Ankit Garg, Founding Director, Aakrit Creative Design)

Entry Gate, Mixed Use Development for SKA Group, Aakrit Creative Design
Mundra Chemicals-3D View - Aashray Design Consultants
Mundra Chemicals- Biophilic design –by Aashray Design Consultants

Ar. Gulati, recommends cladding designs with unique textures, patterns, and bold colours to create visually striking façades. High-rises often prioritise lightweight materials that can be efficiently installed, while low-rises may incorporate traditional materials like brick and stone, blending classic charm with contemporary elements. Thermal Breaks, Insulated façade details and dry construction techniques are making their way into the mainstream, adds Ar. Gulati.

The perpetuation of smart cladding technologies not only checks the structure’s energy consumption but also helps improve safety, comfort & security for the residents. In façades & building envelopes for high-rise and low-rise construction, aluminium is indisputably the best material to use, associated with other materials such as glass, composite panels, glassreinforced concrete, etc., notes Ar. Netragaonkar.

FIRE-SAFE CLADDING MATERIALS: TESTING & CERTIFICATION

Fire safety is of paramount importance in cladding design. Using materials with fire-resistant properties and adhering to fire safety regulations during installation is critical. Materials should comply with relevant fire safety standards. Ensuring that cladding materials and installation methods are fire-safe is of utmost importance for the safety of occupants and the overall integrity of the building.

Fire-safe clad is usually meant for any building above 15 meters high and that’s why manufactured metal or composite materials are the right choice today as they all follow strict standards of ASTM for fire safety that are followed globally, and hence give us some comfort having a fully enclosed fire safe building.

Several testing and certification processes can assure the fire performance of cladding systems, points out Ar. Garg. Here’s how to make sure that cladding materials & installation methods are fire-safe:

• Building Codes & Regulations: Start by understanding the local building codes and regulations about fire safety for exterior cladding.

• Fire Classification: Check the fire classification of the cladding material. Some countries have specific fire classification systems that categorise materials based on their fire performance, such as Class A, B, or C. Class A is typically the highest fire resistance rating.

• Fire-Rated Cladding Materials: Consider using fire-rated cladding materials specifically designed to offer better fire resistance.

Always prioritise safety when making decisions about exterior cladding, especially in high-rise buildings where fire safety is critical.

Architects can ensure fire safety in cladding materials and installation by taking specific measures. First, the structural members have to be fire safe ensuring the façade installations don’t compromise on that in any way, says Ar. Gulati. Further, each floor is treated as a different compartment from a fire perspective, The cladding details should help in the compartmentalisation by restricting smoke & also fire from reaching the other floors through the façade.

Architects should choose cladding materials with the correct Hour rating; Adhering to local building codes and regulations related to fire safety is essential. Architects must recommend proper installation methods to minimise the risk of fire propagation and ensure the safety of the building’s occupants and minimise the impact on the building itself. Regular inspections and maintenance of the cladding system are also crucial to identify and address any potential fire hazards promptly.

Netragaonkar concludes that fireresistant materials, such as concrete and steel, should be used in the construction. The building should be designed with fire safety in mind, including the placement of fire exits. Fire detection and suppression systems, such as smoke detectors and sprinklers, should be installed. To achieve this, several testing and certification methods can be employed to assure fire resistance. various fire testing methods are used, ranging from small-scale tests to intermediate-scale tests that evaluate the fire reaction and fire propagation.

• Testing of Cladding Systems: In addition to testing individual materials, consider fire testing of the

Meditest Hospital, Narobi, Aashray Design Consultants 5

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FIRE SAFE FAÇADES

We have to select materials that are either fireproof, fire retardant, or avoid that aid as a catalyst to keep the fire going, releasing toxic fumes such as chlorine, and carbon monoxide which also affect humans and ultimately cause death.

In some fires, it was found that the rubber core in ACP aided the fire in travelling down the cladding when the popular belief or previous observation was fire always travelled up. In such situations, fire from either within the building travels to the exterior surface through the windows. If the cladding is made of combustible material like wood, hydrocarbon that has volatile organic compounds, or catalysts that aid the burning or accelerate the spread of fire such materials need to be avoided, rather than repenting later. There are laboratories and independent bodies such as UL, FM who test if the materials comply with and various codes that mandate a certain level of performance.

Some of the major criteria for the classification of materials for high-rise and low-rise exist in various countries and also in India. Material considered safe for use in high-rise and low-rise are categorised as Class A and Class B materials and goes up to Class F being untested material.

For low-rise buildings, which are those below 11 m in the European Union and in India it is up to 15 m, Class B materials that are fire resistant, retardant and do not contribute as fuel or become a catalyst can be used. For high-rise buildings, only Class A materials, which are not combustible are suitable. These materials must comply with Euro-class specs before they are recommended as cladding material. UPVC and wooden cladding materials must be avoided in cladding unless they are properly treated to be fire retardant and certified by independent laboratories I will add NBC guidelines for exterior wall cladding concerning BIS codes.

Aluminium, steel. stone wool (also known as rock mineral wool) and natural stone are considered to be non-combustible and preferred for cladding and insulation. Developers, consultants and engineers are familiar with the various external cladding systems that are popular in addition to glass curtain walls, glazed unitised and other types of framed panels, Metal Composite Materials (MCM) popularly known as ACP cladding, Exterior Insulation Finish Systems (EIFS). Rain Screen Systems (RCS). The most common external cladding systems used in India are glass curtain walls, Unitised glazing systems, and MCM. EIFS and RCS are not very popular either due to their poor fire resistance property and cost.

In general, all the above systems must have fire resistance as per the local requirements and codes. Materials in general, used in external cladding, need to comply with the requirements specified in

• NFPA 285 – standard fire test method for evaluation of fire propagation characteristics

• ASTM E119 – Standard test Methods for Fire Tests of Building Construction and Materials

• ASTM E 1354 -Standard Test for Heat and Visible Smoke Release for Materials and Products

• ASTM E2307 – Standard Test Method for Determining Fire Resistance of Perimeter Fire Barriers

• BS 8414 – Fire performance of External Cladding Systems

• BS 476 – Fire Tests on Building Material and Structures

• NBC 2016 – suggests installing fire sprinklers within 600 mm from the external cladding / Façade assembly in a building fully protected by sprinklers. In a building not protected with sprinklers, materials used must have fire resistance anywhere between 60 – 240 m for various components of the building.

The majority of the material used in external cladding either complies with these codal requirements or is totally inert to fire.

entire cladding system, including the assembly and installation methods.

• Fire Safety Plan: Develop a comprehensive fire safety plan for the building, including evacuation procedures, fire suppression systems, and fire drills.

CONCLUSION:

With the concept of low carbon, carbon-neutral buildings being the requirement of the day and India’s commitment to reduce factors that contribute to Global warming, materials that have low embodied energy are preferred. Though India has achieved

its renewable energy goals well ahead of 2030, we have a humongous task of achieving Carbon neutrality by 2070. With awareness coming in and newer material manufacturing processes becoming a reality, the entire construction Industry has imbibed the idea and is willing to walk the talk.

A Mixed-Use High-Rise Building at Kothrud, Pune

Location

This mixed-use high-rise building at the prime location of Kothrud is strategically positioned to connect the old heritage core of Pune to suburban areas like Baner, Balewadi, and Hinjewadi. Kothrud is a prominent locality in Pune, known for its historical significance and modern development.

• Being near the old heritage core of Pune, the area is rich in cultural heritage and traditional charm.

• The convenience of connectivity to these suburban areas makes it an attractive location for both residential and commercial purposes.

Culture

• The presence of a mixed-use building showcasing contemporary architecture, is indeed a wonderful addition to the cultural hub of Kothrud.

Case Study - 2

• Such a building not only complements the local culture but also enhances the overall ambiance and heritage value of the area.

Façade

• The use of earthy colors, especially the orange color, in the façade elements of the high-rise building in Kothrud is a deliberate choice to depict and represent the

Biophilic – Green Architecture

This mixed-use building respects and adheres to the traditional culture of the city.

The concept is biophilic –green architecture is a step towards sustainability which emphasises the connection between a structure and nature.

A green commercial building that incorporates cultural aspects recognises the importance of cultural identity, community engagement, and the integration of local traditions and practices. In this typology, the design of the façade changes as per the activity of the specific floor.

While the façade of the two blocks depicts an educational hub, one of the blocks is dedicated to the recreational space thus emphasising culture & tradition.

local culture and create a visual connection to the surroundings.

• Brick has been a traditional building material in many regions, including Kothrud.

• Using brick cladding not only adds a touch of rustic charm but also pays homage to the heritage and historical architecture of the area. Exposed bricks also add a distinct character to a structure.

Using brick as a cladding material in a mixed-use building can indeed showcase a harmonious blend of cultural heritage, community engagement, and sustainable design principles
The goal is to create a harmonious relationship between the built environment and the natural world, resulting in numerous benefits for occupants and the surrounding ecosystem

Case Study - 3

A Commercial Office Hub

• The philosophy of this commercial office hub is a combination of colourful glass used as a cladding material that promises a visually stunning and modern façade.

• The combination of colourful glass, geometry, balance, harmony, clean lines, and green elements results in a unique and attractive commercial office hub.

• It offers an opportunity to infuse creativity, branding, and a distinct identity into the design while emphasising transparency and daylighting for an inviting and productive workspace. However, the design should also address energy efficiency and contextual integration to ensure a well-balanced and sustainable solution.

Case

Study - 4

Public Spaces Catering to Several Activities

• Owing to its location, the project aims to bring the unorganised sector of street food under one roof with efficiently designed public spaces catering to several activities like seating, play area, jogging, etc.

• According to Indian tradition (Maharashtra), a special day feast should include panch pakvannas (5 sweets), we introduced this concept in this proposal to welcome people where they can celebrate every day as a festival.

• Use of continuous colorful lines creating rhythmic patterns and a cheerful atmosphere for the food plaza.

The goal is to create an inviting and enjoyable space that complements the food offerings and entices visitors to explore the food plaza
The design philosophy aims to create a refreshing and inviting space that fosters creativity, productivity, and a positive experience

CONNECTS THE IMPOSSIBLE WITH AESTHETICS

“Energy Efficiency and Environmental Friendliness are Two Important Considerations while Choosing Cladding Materials”

What are the purposes of exterior wall cladding?

Exterior wall cladding protects the structure from adverse weather conditions, by making it resistant to exposure to sunlight, sudden change in humidity and so on. Due to its high degree of insulation, it helps maintain cool temperatures inside. It will ensure little or no maintenance as it requires just washing to keep its strength and look hence avoiding huge expense on repairs and maintenance. External wall cladding also enhances the aesthetic appeal of the building and hence saves a lot of money as compared to the other alternatives.

What are the best building cladding systems?

For me, the best cladding material would be the Solid Core Aluminum which is extensively used for the exterior of the building. It has protective skin on both

sides that enhances its appearance, and provides insulation while providing protection from various environmental elements. The benefits of Solid Core Aluminum are - its light weight, durability, aesthetic elements, low maintenance, and recyclable nature.

What are the trendy exterior cladding materials available in the market for different types of projects?

The choice of exterior cladding materials depends on the type of project, and they keep getting upgraded as per the changing trends and demands:

High-Pressure Laminates: HPL cladding is available in different textures, shades, and styles making them ideal material for exterior cladding and surfacing material for commercial purposes

Wood Cladding: Wood cladding provides thermal insulation, protecting against harsh environmental conditions. It is one of the best cladding materials as it is lowmaintenance, environmentally friendly and non-combustible.

Metal Cladding: Metal Cladding is opted for, due to its strong and durable nature as well as it provides aesthetic versatility.

C21 Mall, Jaipur - Cladding material : Prelaminated cement fibre board
Seasons Business Centre, Kalyan

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Novotel, Nagpur

It performs the dual function of cladding both for roofs and exterior walls.

Glass Cladding: Glass Cladding is preferred in construction due to its various functional requirements of the building such as lighting, heat retention with visual effects construction.

Polycarbonate Panels: Polycarbonate Panels are used to create creative façade panels as they enable excellent light transmission.

What are the key factors to consider while recommending Exterior wall cladding materials?

Cladding materials are chosen depending on the characteristics & requirements of the project such as its insulation properties, cost and durability, maintenance cost, strength, longevity, fire resistance properties, aesthetic appeal, etc.

What are the latest trends in designing exterior cladding considering highrises and low-rises?

The wall cladding design, technology and manufacturing keep evolving. Energy efficiency and environmental friendliness are two important considerations while choosing cladding materials. Below are a few trends considered in high-rises and low-rises:

Technological advancements and development have provided cladding materials that not only just look aesthetically good but also adhere to changing environmental conditions.

As smart buildings are being constructed the cladding is designed to integrate sensors, actuators, and smart materials

into cladding systems that can enhance building performance, optimise energy usage, and improve occupant comfort.

While building high rises and midrises, environmental friendliness is concerned, hence, cladding is designed to ensure sustainability, recyclable properties and recyclable metal panels.

Lightweight and high-strength is another important consideration while designing cladding materials.

Prefabrication & offsite construction are also gaining popularity while constructing low-rise and high-rise buildings.

Contemporary Construction which is a blend of natural and modern construction giving the structure a contemporary look is yet another factor considered while choosing cladding materials.

the occupants of the building, below are a few methods:

• Ensure that the material has proved to be fire-safe. A few cladding materials that comply with fire safety include fiber cement, metal panels, brick, and a few stones.

• One must be aware of the building codes and standards and cautiously choose cladding material and insulation that as per codes adhere to fire safety standards and assembly methods.

• The cladding manufacturers should ensure their products are tested for fire performance. Certifications such as ASTM E84 and EN 13501 provide information on materials flammability, smoke production and flame spread characteristics.

• Cladding should be installed according to the manufacturer’s guidelines and compliance with building codes and regulations. This can be done by hiring experienced and qualified contractors.

• Seeking advice from experienced Architects, safety engineers and building professionals who have experience in issues related to cladding and insulation materials can ensure the choice of materials that are fire-resistant and the right materials as per the type of project.

• Staying updated about the latest product in the market will ensure the choice of the right cladding material and installation method.

How to make sure that the cladding materials and installation methods are fire-safe? Is there any testing, or certification for assurance?

To ensure cladding and insulation methods are fire-resistant, for the safety of

The Prestige City sales office, Mulund cladding material : Prelaminated cement fibre board
One Avighna Park , Lower Parel - Gate
“Use Cladding Materials That are Not Only Robust But Also Have a Low Carbon Footprint, Emphasising Sustainability”

THE PURPOSES OF EXTERIOR WALL CLADDING

Exterior wall cladding helps in a varied number of ways. Firstly, it provides protection to the building from the natural elements, creating a secondary layer that helps prevent moisture infiltration and potential structural damage. Secondly, exterior wall cladding is vital in improving the building’s insulation and energy efficiency. The additional layer on the exterior walls reduces heat transfer, keeping the interiors cooler in hot climates and warmer in cold temperatures. Moreover, exterior wall cladding offers insulation from external noise, making it

particularly advantageous for buildings located near busy roads or areas with high levels of noise pollution.

In modern times, high-performance exterior wall cladding serves as a protective barrier against fire. The use of efficient cladding materials, designed to be fire-resistant and with fire-retardant properties, helps contain the spread of flames during a fire emergency, thus enhancing overall fire safety. Lastly, from an architectural standpoint, exterior wall cladding can significantly enhance the aesthetics of a building, contributing to appealing and dynamic façades. With

AMTRON BPO Tower - The proposed development for the BPO Tower in the tech City of Bongora, Assam

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a wide variety of colours, textures, and finishes available, wall cladding materials offer versatility and the ability to shape the overall look and feel of the project.

When recommending exterior wall cladding materials, several key factors should be considered:

1. Aesthetic appeal: The architectural style of the project should be taken into account to ensure that the cladding material complements the overall design and enhances the visual appeal.

2. Durability and Maintenance: The material chosen should be durable and easy to maintain, taking into consideration the specific location and climate of the site.

3. Sustainability: Environmental impact is crucial, and materials with a low carbon footprint, recyclability, and energy efficiency should be preferred to contribute to a greener building.

4. Budgetary costs and overall value: The cost of the material and its longterm return on investment should be evaluated to ensure it aligns with the project’s budget and objectives.

5. Building Codes and Regulations: Verify that the chosen cladding material meets the area’s building codes and regulations, especially regarding fire safety concerns.

6. Ease of installation: Consider the ease of installing the cladding materials and the overall weight they will add to the existing structure.

7. Sound and thermal insulation: Depending on the building’s location, the cladding material’s properties related to sound and thermal insulation should be taken into account for occupant comfort.

EXTERIOR CLADDING FOR HIGH-RISE AND LOW-RISE BUILDINGS

In recent times, the design trends for exterior cladding, whether in highrise building or those that are low-rise, have been primarily focused on finding materials that are not only robust but also

have a low carbon footprint, emphasising sustainability. Architects are increasingly opting for materials that are easy to maintain, considering the need of the hour.

Among the favoured choices are metal and composite cladding, such as ACP, WPC, and HPL, as well as metals like Zinc and copper. These options are preferred for their versatility in use and the wide range of colours and textures available.

Additionally, various other exterior wall cladding systems are gaining popularity, including Stone veneers, Rain screen cladding systems, Terracotta wall cladding, Prefabricated wall panels system, Concrete panels, and GFRC panels. By embracing these innovative materials and systems, architects can create visually stunning façades, while adhering to sustainability principles and practicality in exterior wall cladding design for high-rise and low-rise structures.

ENSURING FIRE-SAFE & CERTIFIED CLADDING MATERIALS

There are several measures to ensure that the cladding materials and installation are fire-safe:

1. Compliance with the National Building Code (NBC): The NBC of India provides specific guidelines on the base requirements of materials to be used in buildings. Most materials available in the market are certified for building usage. It is essential to check for specific certifications for the

chosen product, especially regarding its fire rating. Opt for products that have been tested by third-party laboratories and hold a certificate of competence.

2. Bureau of Indian Standards (BIS) Certification: BIS sets standards and provides certification for various building materials, including cladding materials like ACP and HPL. Understanding the difference between fire-resistant and fireretardant materials is crucial in making an informed choice.

3. Choose Low Flammability and Low Toxicity Materials: It is advisable to select cladding materials with low flammability, low smoke emissions, and low toxicity. Stone, metal, or Fiber cement boards are generally considered more fire-safe options.

4. In-House R&D by Industry Players:

Many major players in the industry operating in India have in-house Research and Development (R&D) facilities. These facilities contribute to improving the quality of materials used in the building component industry, aligning with the strict rules of BIS and NBC standards.

New Courts Complex, Delhi High Court, New Delhi
AIPL Joy Street at Gurugram, a seamless mix of shopping, entertainment, leisure, living, and business, all under a single roof
Anthracite Grey Flemish Gold Walnut Mahogany
Rustic Oak Smooth Black Smooth Grey Dark Oak
Golden Oak Black

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“Office Towers Have Undergone Significant Changes in Façade Cladding Materials”

In façade design, cladding plays a major role in improving aesthetics and providing protection from natural elements.

Aesthetics: Exterior wall cladding is a critical element that significantly enhances the aesthetics of the façade. Carefully chosen materials can be thoughtfully integrated into the façade to conceal service lines and other utilities, creating a pleasing appearance.

Weather Protection: Due to the diverse weather conditions in different regions of our country, selecting the appropriate cladding materials for the façade is crucial. Wise material choices can effectively shield the structure from natural elements such as heat radiation, rain, and also improve acoustics, etc.

SELECTING CLADDING MATERIALS

Selecting the best building cladding material involves careful consideration of several factors. The overall façade massing and the context of the building’s location play a crucial role in determining the most suitable cladding option. Sustainability is also a significant factor in making environmentally

conscious choices. Additionally, the clever combination of natural materials, such as wood, stone, and brick, can greatly enhance the visual appeal of the façade. Ultimately, the goal is to purposefully choose cladding materials that align with the design vision and contribute to the building’s aesthetics, functionality, and eco-friendliness.

Unlike high-rise residential buildings, office towers have undergone significant changes in façade cladding materials over the past decades, thanks to technological advancements. The prominent use of aluminium & glass has been instrumental in transforming building façades. Aluminum’s flexibility has allowed for the creation of intricate patterns in contemporary designs.

Smart Façades: The latest trend includes smart façades, which optimise energy consumption and provide control over interior comfort, utilising features like daylight harvesting and solar heat management.

Biophilia: Another noteworthy addition to the latest trend is biophilia, where nature is integrated into the façade design, fostering a connection with the natural environment.

The choice of cladding material & system is influenced by various factors, including:

• Scale of the Building

• Location and Context

• Local Climate Response

• Availability of Material and Labor

• Budget

• Time

• Maintenance

• Sustainability Considerations

In tropical regions, Brick, Stone, and Wood are highly recommended materials, while Laterite suits coastal areas due to its abundant availability. For faster installation in urban contexts, Office buildings extensively

use Glass and Metals like Aluminum, Steel, Zinc, and Copper.

Metal & Wood Transformation: Metal and wood materials have undergone significant transformations in recent years.

Façade Choices for High-Rise Towers: It is primarily influenced by budget, maintenance, and marketing strategy. Glass façades with a combination of metal and concrete panels are still favoured to create a perception of western skylines.

Façade Choices for Low-Rise Buildings: They use wood & stone extensively to achieve a tropical ambiance and a harmonious blend with the surroundings.

Unique External Massing: To overcome these limitations, current trends emphasise creating distinct external massing through the interplay of shadow and light. This approach adds depth and character to the building’s exterior, enhancing its overall appeal.

SAFETY MATTERS

Increased Fire Safety Awareness: Unlike in the past, people are now more conscious of fire safety in buildings.

Verification of Certifications: Many products in the market claim to have ISO certification, but there is often no verification process in place.

Stringent Rules Needed: To address fire safety concerns, the Fire and Life Safety Authority should establish strict regulations for high-rise cladding materials and installation. These rules should be incorporated into the final approval process.

External Agency Affiliation: I recommend that the Authority collaborates with an external agency to certify fire safety and assume responsibility for ensuring compliance.

Exterior Wall Cladding Systems –

An Overview

Cladding acts like the skin of the built form and is an integral part of the building. Innovative cladding designs can add more aesthetics to the building and can add more value to the character of the building.

Most of us see cladding systems as a means to provide an architectural expression with a high-impact aesthetic layer to the building. We often delve with parametric techniques to design the geometric system for cladding followed by play of materials and colours, says Ar. Sushant Verma, Founder, rat[LAB] Studio.

Exterior wall cladding serves several important purposes in the construction & design of buildings. Cladding enhances the visual appearance of a building and contributes to its overall design and architectural style. It provides a protective barrier against the elements, such as rain, wind, snow, and sunlight. Cladding protects the underlying structure from wear and tear, increasing the building’s lifespan and reducing maintenance requirements. Some cladding materials offer improved fire resistance, which can enhance the overall safety of the building and its occupants, points out Sumit Sahay, General Manager, VM Zinc.

An innovative façade design by rat[LAB] Studio
AR. SUSHANT VERMA Founder, rat[LAB] Studio
SUMIT SAHAY General Manager, VM Zinc.

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Verma agrees that the purpose of exterior wall cladding is to protect the building against weather elements. It also serves as an insulating layer, improving energy efficiency and thermal comfort. Cladding enhances the building’s aesthetics, acting as the outer skin and contributing to its architectural expression. Additionally, cladding can offer sound insulation, fire resistance, and durability, ensuring the longevity of the structure, adds Verma.

Cladding is when materials are applied on top of others, in layers, on the exterior of a building and it is designed to improve thermal insulation, weather resistance, and appearance, amongst many other benefits. Cladding is often assembled in panels. These component panels are attached to the structural frame of your main building and can be developed bespoke or installed ‘off the shelf’ to fit, says Ar. Niket Sunil Upase, Founder Architect, Ahamasmi Architect. Some cladding systems include panels and fastenings, while others feature windows, doors, gutters, roof lights and vents. It improves the interior environment quality of the space and acts to control the heat coefficient ratio and thermal mass. With the right cladding, we can improve the building depreciation due to UV rays, climatic moisture, and other climatological factors, adds Upase.

According to Ar. P S Vigneswar, Principal Architect, Architecture + Value, cladding is an adaptable and

affordable answer for aesthetics that also works as an exterior skin to resist external agents, thus increasing the all-inclusive durability of the building. Utilising appropriate cladding material wherever it is needed is a crucial point that should not be overlooked. In the building industry cladding is a boon to many who invent, create and experiment with designs. For designers, it can be an identity of their creations.

Ar. Priyanka Arjun, Head Architect, Priyanka Arjun and Associates lists the key benefits of cladding:

• Insulation: Enhances thermal

performance by adding an extra insulation layer.

• Beautification: Offers varied designs, textures, and colours for improved aesthetics.

• Faster renovation process: Enables swift installation compared to other methods.

• Durability and longevity: Increases building lifespan by safeguarding against wear and tear, reducing maintenance costs.

• Ease of maintenance: Reduces environmental exposure, leading to fewer repairs and lower maintenance expenses.

AR. NIKET SUNIL UPASE Founder Architect, Ahamasmi Architect
AR. P S VIGNESWAR Principal Architect, Architecture + Value
AR. PRIYANKA ARJUN Head Architect, Priyanka Arjun and Associates
Cladding using different materials – a residential project by VM Zinc

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WHAT ARE THE BEST BUILDING CLADDING SYSTEMS?

Timber is still one of the most aesthetically attractive cladding materials, says Upase. Timber cladding is often put in long, narrow boards laid horizontally, vertically, or diagonally. The finished product can be completely customized to create the aesthetic look you like. Bringing natural beauty, warmth, and sustainability, wood cladding enhances a building’s appeal while delivering functional advantages for both exteriors and interiors.

Natural stone provides buildings with a luxurious and timeless aesthetic, offering various stone types for diverse aesthetic choices. Stone cladding is more often found in residential homes than in commercial ones. Stone is ideal for giving homes an attractive, opulent appearance while maintaining a classic “country home” atmosphere.

Metal cladding is a method of protecting one metal (or composite) by forming a layer of a second metal on its surface by using techniques such as diffusion, deformation and lasers. Metal cladding is also used on the outer surfaces of structures as well as buildings for corrosion and abrasion protection.

Fibre cement cladding: Fibre cement is made from sand, cement and cellulose fibres. Fibre cement cladding is a popular choice for builders because it is simple to install, weatherproof, and resistant to water.

Vinyl cladding is perfect for people seeking a contemporary, modern material that comes in various colours. Because vinyl is still one of the least expensive cladding materials and has demonstrated energy efficiency. It is cost-effective during the installation process and in the future. Panels can even be installed with an extra layer of insulation, forming a temperature-controlling blanket over your property, keeping it warm in the winter and cool in the summer.

Zinc cladding is a type of metal cladding. It comes in many different forms and sheets can be formed into shingles, cassette panels and flat-lock panels to suit any type of building. Zinc is sometimes chemically treated to slightly alter its naturally shiny finish. These treatments are usually designed to weather it quickly, giving it a patina that would take between three and 10 years to develop naturally.

Zinc is also sometimes combined with small amounts of other alloys, such as titanium and copper, to increase its malleability, durability, and corrosion resistance.

Featuring a natural patina that evolves, zinc offers an appealing, distinctive building appearance. Its durability, corrosion resistance, and extended lifespan make it an excellent choice.

Copper cladding involves covering with copper sheets or panels, offering a striking appearance that evolves. Copper has been a favoured cladding material for centuries due to its unique characteristics.

Stucco wall - Stucco is a cement-type mixture made of Portland cement, lime, sand and water. It is a thin finish coat that goes on the outermost layer of residential and commercial constructions. Modern stucco has polymers and other agents for increased flexibility that improves its resilience. Stucco is very durable.

Bricks cladding, also called “Face Bricks”, can be specified in a large number of colours and textures, and their summation and variation –thanks to their different shapes and sizes – they can create façades of great complexity and beauty. A perennial favorite, traditional brick cladding boasts classic looks and enduring strength, often applied as a veneer over other materials.

(Ar. Niket Sunil Upase, Founder Architect, Ahamasmi Architect & Priyanka Arjun, Head Architect, Priyanka Arjun and Associates)

Timber cladding
Stone cladding
Stucco wall
Zinc cladding
Fibre cement cladding
Metal cladding

CLADDING MATERIALS AND SYSTEMS IN VOGUE

One of the most versatile types of material with an ample amount of possibilities is ACP sheets, notes Vigneswar. “It is affordable, has great insulation properties, and adequate permanence, installation, and maintenance are hassle-free. With the potential of CNC cutting, the designers have made use of a maximum of the material”, he says. While all-natural cladding materials like stone and wood have their own benefits of resistance and durability and for sure unique appearance, the alternative of artificial material has also its own gains as it can be modified accordingly.

The “best” building cladding system depends on various factors, including the specific project requirements, budget, design considerations, local climate, and building regulations, says Sahay. Different cladding systems offer unique advantages and disadvantages.

In today’s modern and parametric architecture, metal cladding has an edge over other cladding materials for the following reasons:

• Contemporary aesthetics

• Design flexibility

• Sustainability and recyclability

• Durability and low maintenance

• Versatility with other materials

• Lightweight construction

• Fire resistance and safety

• Ease of installation

The best building cladding systems depend on the project’s specific

requirements and design intent. Popular options include aluminium composite panels for their lightweight and versatility, fiber cement for their durability, wood siding for a natural look, and stone siding for a timeless and robust appearance. Zinc and copper offer unique patina effects, while brick provides a classic & enduring façade. Each cladding system has its merits in terms of aesthetics, performance, and maintenance, making careful selection crucial for successful outcomes. “With the current set of projects, we work a lot with mild steel sections (for curvilinear profiles & lower costs) as well as aluminium profiles and ACP as it can be CNC routed to create different shapes and sizes, adds Verma.

For more than a decade, glass, stone, wood, and metal/ACP have always been the traditional choice of material for exterior cladding. Nowadays, new and innovative materials such as exterior grade laminates (as per EN438-6), glass fibre reinforced concrete, and metal cladding (zinc, copper, and steel) are creating a healthy disruption in the market. The differentiating advantages of exterior grade laminates are their Eco-friendliness, thermal efficiency, energy renewability and sustainability, points out Upase.

The use of various materials other than traditional materials use as steel or even tensile fabrics has also ventured into the market, notes Vigneswar. The commercial and hospitality genre has shown the trend of the ever-changing skin of the building. He too is in favour of materials such as tensile fabric, and CNC-cut ACP screen walls as exterior wall skin to create dynamic shadow and light effects that act as a curtain from external elements.

Ar. Priyanka Arjun adds Corten Steel Cladding as one of the favourites since this weathering steel develops a distinctive rust-like patina over time, enhancing its allure in contemporary designs. Its durability, weather resistance, and low maintenance make it ideal for various climates, ensuring long-lasting structural integrity. She adds that Zinc, as an excellent material, offers exceptional durability, resistance to corrosion and weathering, and UV radiation. Its lightweight nature facilitates cost-effective transportation and installation, while its malleability allows for intricate and creative designs.

A trending approach in parametric designs, brick cladding enables diverse forms and patterns, adding a rustic and homely character to the space. These cladding options not only enhance a property’s visual appeal but also exemplify sustainable and contemporary design principles.

Engineered wood laminates provide a sustainable and visually appealing option. High-tech materials like translucent polycarbonate panels and 3D printed cladding are gaining popularity for their innovative designs, adds Verma. Ventilated façades using terracotta or ceramic tiles present a stylish choice. The market offers a broad spectrum of cladding materials catering to diverse architectural styles and preferences.

Natural brick as a cladding material – A project by Priyanka Arjun and Associates
Interesting façades – designed by rat[LAB] Studio

Cover Story

Several trendy exterior cladding materials were gaining popularity in the market, each offering unique aesthetics and features.

Here are some cladding materials that are trending:

• Single skin metal cladding: Various metal cladding like copper, zinc, titanium, corten steel, solid aluminium, PVD, and stainless steel metal claddings are being used in India

• Metal perforated screens/mesh panels: customised perforated screens/ metal mesh screens or panels, made from materials like zinc, aluminium, or stainless steel

• Terracotta cladding

• Glass reinforced concrete (GRC)

• Glass fibre reinforced concrete

• Ceramic cladding

• Polytetrafluoroethylene (PTFE) coated fiberglass non-ventilated fabric

Remember that trendy materials may suit some projects and architectural styles better than others. When choosing an exterior cladding material, it’s essential to consider factors such as design intent, climate, maintenance requirements and the expected life of the building.

SELECTION OF CLADDING MATERIALS

The selection of materials after understanding the material and how it will be affected if used at a specified site should be the main factor. The material’s contradictory disposition can sometimes be a highlighting feature if used correctly.

When recommending exterior wall cladding materials for a specific project, several key factors should be taken into consideration to ensure the best fit for the building’s requirements and the client’s preferences. Here are the key factors to consider:

• Aesthetics, architectural style and design intent

• Durability and maintenance

• Climate, weather conditions and exposure

• Cost and budget

• Buildability, Shape and Size

• Compatibility with the building’s structural system

• Environmental impact

• Sustainability

• Energy efficiency

• Insulation and acoustics

• Fire resistance and safety

By carefully considering these factors and conducting a thorough analysis of the project’s needs, one can recommend exterior wall cladding materials that not only enhance the building’s appearance but also provide long-lasting performance and value.

CLADDING MATERIALS FOR HIGHRISES AND LOW-RISES

Material specifications like weight, durability, porosity and other factors are major factors along with the fixing of the materials. Unlike low-rise buildings, the high-rise has certain hurdles when it comes to fixing materials and the load of material has to be calculated to withstand the other influences, points out Vigneswar. The use of metals, glass and concrete are the practical alternatives for high-rise but other materials used in appropriate proportions can also be a design solution.

Cladding Material Choices

For High-Rise Buildings:

1. Glass: Modern and transparent, allowing ample natural light. Often combined with other materials for a sleek look.

2. Metal Panels: Lightweight and versatile, available in various shapes and finishes, offering a modern and industrial appearance.

It’s crucial to consider local building regulations and codes, as some cladding materials may have specific fire safety requirements. Consultation with professionals in architecture, engineering, and construction is essential.

For Low-Rise Buildings:

1. Wood Cladding: Provides a natural and traditional look, available in various wood species. Regular maintenance is required for weathering and pest protection.

2. Brick: One of the oldest and most durable materials, offering a classic and timeless appearance with a range of sizes, colours and textures.

3. Stone: Granite, limestone, and slate present a luxurious and elegant exterior, lending buildings a sturdy and enduring impression.

House of Angles - Stone Cladding, a beautiful residence designed by Priyanka Arjun and Associates

Cover Story

The following are some of the latest trends in designing exterior cladding for high-rise and low-rise buildings.

High-Rise Buildings:

Glass and Steel Combinations: High-rise buildings often feature a sleek and modern aesthetic, with extensive use of glass and steel. Large curtain walls made of glass provide transparency, natural light, and panoramic views while steel elements offer structural support and add a touch of sophistication.

Dynamic Façades: Architects are increasingly experimenting with dynamic Façades that can change shape or appearance. This can be achieved through movable panels, kinetic elements, or digitally controlled shading devices. These Façades create an everchanging look for the building and respond to environmental conditions.

Green Façades: Sustainable design is gaining prominence, and green facades featuring climbing plants or vertical gardens are becoming more popular. These living Façades not only add visual appeal but also provide insulation, improve air quality, and contribute to the building’s environmental performance.

Mix of Materials: High-rises often incorporate a mix of cladding materials to add visual interest and texture. Combining materials like glass, metal, stone, and concrete can create a harmonious yet captivating Façades.

Parametric Design: Parametric design uses algorithms to generate complex and innovative geometries. This approach allows for intricate and unique cladding patterns that cater to the specific needs of the building and its surroundings.

Low-Rise Buildings:

Natural and Sustainable Materials: Low-rise buildings often embrace a connection with nature and sustainable living. Consequently, materials like wood, bamboo, terracotta, and rammed earth are gaining popularity for their eco-friendly appeal and warm aesthetics.

Artisanal Cladding: There is a growing interest in artisanal and handcrafted cladding materials that add a sense of uniqueness and craftsmanship to low-rise buildings. This includes materials like handmade tiles, textured clay panels, and bespoke stonework.

Brickwork Innovations: Traditional brick cladding is being reimagined with innovative patterns, colors, and textures. Feature walls or playful arrangements of bricks are used to create focal points on the façade.

Sculptural Facades: Some low-rise buildings feature sculptural elements as part of their cladding design. These artistic features add character and make the building stand out in its context.

(Sumit Sahay, Designation - General Manager , VM Zinc)

For high-rises, lightweight and efficient cladding systems are preferred to reduce the building’s overall load and ensure structural stability. Modern trends emphasise sleek designs, using materials

like glass, aluminium, and composite panels to create a contemporary and dynamic appearance. In contrast, lowrises often incorporate natural materials like wood or stone to harmonize with the surroundings and offer a more grounded and inviting aesthetic. Both high-rises and low-rises prioritize sustainability, employing green technologies and responsive facades to enhance energy performance, concludes Verma.

FIRE-SAFE CLADDING

All cladding materials have different compositions which can affect the heatconducting properties, that will directly

Jahgdawat Residence -HPL Cladding, a grand residential project by Priyanka Arjun and Associates
Large curtain walls made of glass

affect the immediate structure. For example, though aluminium composite material is lightweight, durable and easy to install, it’s the least safe when it comes to fire, states Vigneswar.

Ar. Priyanka adds that fire seals are vital elements in cladding systems, placed around openings like windows and doors. Made from fire-resistant materials like fire-rated silicone, intumescent strips, or fire-resistant mineral wool, they seal off gaps and joints during fires.

To ensure proper fire safety, adherence to local building codes and consulting fire safety professionals are essential. Fire-resistant cladding materials and well-designed fire seals protect lives and property during fire incidents, notes Ar. Priyanka.

Fire safety assurance for cladding systems involves:

• Fire Testing: Materials undergo rigorous tests to assess their behavior in fire conditions, including reaction, smoke production, heat release rate, and flame spread.

• Fire Resistance Rating: Some jurisdictions require specific fire resistance ratings, indicating the cladding system’s ability to withstand fire for a defined period.

• Compliance with Building Codes and Standards: Cladding systems must adhere to local regulations,

with specific requirements based on building height, occupancy, and location.

Ensuring that cladding materials and installation methods are fire-safe is of paramount importance in building design and construction. Sahay lists the steps that can be taken to achieve fire safety in cladding:

• Fire Testing and Certification: Cladding materials can undergo fire testing to assess their fire-resistant properties. There are various fire test standards depending on the country and region, such as ASTM E84, BS 476, EN 13501, and NFPA 285. These tests evaluate factors like flame spread, heat release rate, smoke production, and combustibility.

• Third-Party Certification: Look for cladding materials that have been independently tested and certified by reputable third-party organizations.

• Fire-Resistant Cladding Materials: Choose cladding materials that are inherently fire-resistant. Materials like metal Zinc, copper, fiber cement, and certain types of stone have good fire-resistant properties.

Verma advises to choose fire-resistant materials like non-combustible metal panels or fibre cement, to minimise the risk of fire spread. Verify that the cladding meets relevant building codes and

standards for fire resistance. Additionally, use fire-resistant insulation materials and incorporate fire-stopping measures at joints and penetrations. Look for thirdparty certifications, such as ASTM E84 or EN 13501, which indicate the material’s fire performance. Engage experienced installers who follow proper fire-safe installation practices to maintain the façade’s integrity.

CONCLUSION

Exterior wall cladding is an essential component in the construction of modern buildings and structures. It enhances the building’s aesthetic look and increases the durability of its exterior. External wall cladding provides long-term protection for your building against all environmental factors and pollutants, without compromising on the beauty & designs. It also improves the property’s structural strength and resilience to abrasion, fractures, and scratches. The cladding is put in place using techniques that create a barrier between the exterior walls and the environment. This includes installing an air gap between the cladding and the walls to allow for proper ventilation that maintains a favorable temperature inside while also preventing moisture build-up. The cladding material selection among different options is a crucial issue affected by quality and cost. The implementation of the value engineering (VE) process is challenging. This edition’s cover story proposes a framework for the selection of efficient cladding materials and integrating them with the design of the façade.

Innovative use of glass on façade
Glass façade curtain walls – a design by Rat [LAB] Studio
“I Hope a Holistic Approach to Sustainability Becomes a Major Driver in the Architectural Design Process”
SWATI PUCHALAPALLI Founding Partner & Director, Terra Viridis
National Maritime Heritage Centre Jetty - Night view, Architect Hafeez Contractor (Karl Wadia and Apoorva Sharma)

Swati Puchalapalli is the founding partner and director of Terra Viridis, a sustainable design consultancy with over 22 years of experience in the field. Terra Viridis has worked across several sectors ranging from policy research to environmental consultancy for corporates, institutions and government agencies. Swati is a strong proponent of passive design as the first step towards sustainable design, constantly applying learning from local vernacular to new buildings. She works extensively with computer-based building analysis tools to help architects make design decisions.

She works with several leading architects and multinationals such as Infosys, Manipal Education and Medical Group, TCS and Microsoft, to help them achieve best practice benchmark performance in sustainability. Some of her iconic projects include the National Maritime Heritage Museum in Lothal, the Amaravati Government complex, the ultra-high performance Infosys buildings across India, Organo developments and several of India’s leading universities. In the area of policy, she worked on developing the environmental building design guidelines and a road map for their implementation for the city of Hyderabad (for Hyderabad Metropolitan Development Authority) along with TERI.

Earlier, she had worked at BDSP Partnership (London), a sustainable engineering consultancy for 6 years where she worked on several iconic projects such as the National Welsh Assembly Building in Cardiff, Government Offices on Great George Street, London, Central Market in Abu Dhabi, etc.

Swati is a visiting faculty at CEPT Ahmedabad, Manipal University and JNFAU Hyderabad. She is a founding member of the GRIHA Council and an advisor for Solar Decathlon India.

In an interview with WFM, Swati Puchalapalli explains her approach to design, principles of sustainability, carbon neutrality, and conservation of energy. She also spoke about services offered by Terra Viridis, some of her milestone Net Zero projects, and much more. Here is the excerpt from the interview.

Face to Face

Tell us about your educational background and career experiences. How did you enter this profession?

I studied architecture and moved into sustainability immediately after. I did my masters in sustainable design from Edinburgh, UK. On the completion of my M.Sc., I worked in London for about six years in a consultancy firm called BDSP Partnership, which specialised in sustainable design of buildings.

I moved to India to work on a project that was very close to my heart, which I felt very passionate about. It was all about creating a larger impact by integrating a set of policies that will have a larger impact on our building industry. In 2008, we started working with the Hyderabad Metropolitan Development Authority and The Energy and Resources Institute (TERI) to develop the Environmental Building Initiative for the city of Hyderabad. This was the first of its kind in India. We not only developed a whole set of guidelines for sustainable building design for different types of buildings, commercial, residential, retrofits, etc. but also organised several stakeholder meetings and created a roadmap for implementation. We also devised a set of incentives and potential regulations for increasing buyin. During this time, I got introduced to Infosys and the Manipal group and started working more in the consultancy sector. Since then, I have been working on several projects across the board as a sustainability consultant with a primary focus on high-performance buildings, specifically working with architects through data-driven analysis to help them make design decisions from very early to detailed design stages.

What inspired you to pursue a career in sustainability after doing architecture?

I’ve always been interested in the environment and conservation right from the time I was a child. Architecture happened by chance. Sustainabilityis something that I have always been interested in. If I hadn’t done architecture, I would have pursued sustainability and environmental conservation in another form.

What were the turning points in your career?

I would say, my first turning point happened when I started working for

a consultancy in London called BDSP, which specialised in high-performance building design, where they looked at buildings from a design perspective. Integrating passive design into buildings is the first step towards sustainable or Net Zero design. This was a very important part of our philosophy at BDSP. It was a huge learning experience that laid a solid foundation for my thoughts and ideals.

The second turning point happened when we started working with TERI, Ms Mili Majumdar, and Hyderabad Metropolitan Development Authorities on environmental building guidelines and regulations. The third turning point was the introduction to Infosys and Mr Rohan Parikh. Infosys then introduced me to Manipal, Group - Mr. Abhay Jain and Mr. Mohandas Pai. These are some of the key people who encouraged me and asked me to push the boundaries of sustainable design. Everything in my profession has grown organically from those turning points, with the steadfast support from my husband and family.

Infosys Hyderabad - Sundaram Architects (Bangalore)
National Maritime Heritage Centre, Aerial view, Architect Hafeez Contractor (Karl Wadia and Apoorva Sharma)
Amaravati High Court – Foster + Partners and Architect Hafeez Contractor (Karl Wadia and Apoorva Sharma)

Face to Face

Could you please throw some light on the Net-Zero projects done by your firm Terra Viridis?

For a long time, India’s focus has been on rating systems regarding sustainable design, which was a good starting point because that gave a comprehensive approach to sustainability. However, the effectiveness of applying a rating system completely depends upon how closely the intent of the rating system is followed.

Over the past five years, there has been a movement accelerated by Covid, where large corporates and developers have started looking at sustainability from an operational performance perspective, focusing on resource efficiency, comfort, wellness and health, with requirements beyond rating systems. As a practice, we have come a long way in the last 15 years. By focusing on assisting the design team in achieving high-performance and highcomfort buildings through passive design integration, we now have enough case studies to showcase our philosophy that good architectural design is a precursor to high performance and that it does not cost more.

Over the past 4 to 5 years, we have moved on to working on more net zero projects with a focus on net zero energy, net zero water and net zero carbon. One of our first Net Zero Buildings at Manipal University Jaipur is one of the world’s

largest that has shown Net Zero energy in operation with 100% onsite renewable energy. Now, while we continue to focus on net zero and high comfort, wherever possible, we are looking at restorative and regenerative designs. For restorative design, we consider restoring the site’s biodiversity and making it intrinsic to the sustainable development of the built environment.

In this process, we also focus on net zero water and waste, especially in the Indian context, where we must look beyond “Reduce, Reuse, Recycle”. We work on introducing design features and spaces that help influence people to avoid waste generation, give opportunities to repair and upcycle, and help convert waste to wealth. So, this is what we have been working towards with a lot of clients, especially in universities and large campuses.

In major cities of India, there are many historical buildings. Is it possible to restore and reuse them?

It’s always better to restore and adapt a building to present-day requirements than to demolish and build from a sustainability perspective. They are also great case studies to help us understand the bioclimatic design principles of any specific location. While it requires a lot more effort and time to do so in a culturally, functionally and appropriate way, many architects are doing a wonderful job of restoring and repurposing historic buildings.

Please tell us about your organisation Terra Viridis, its growth, and its strength. What is the what does the Terra Viridis – the name of the firm mean?

Terra Viridis translates to “Green Earth” in Latin. My husband, Aditya and I started the firm in 2007 and since then, we have grown very organically, primarily through word-of-mouth references. We have been very lucky to have started our work with clients who kept pushing boundaries to achieve the best performance possible. Presently we have offices in Hyderabad and Bangalore. We also have a sister company called Vera Tatva Engineering Consultants with our MEP partners who focus on high-performance MEP design, commissioning and auditing. Between us, we provide integrated sustainability and MEP services from the early design stage to commissioning and post-occupancy

Manipal University Jaipur Admin Block - Sundaram Architects
Manipal University, Jaipur - Hostels - Architect Hafeez Contractor (Karl Wadia & Apoorva Sharma)

auditing. With this, we can take our learnings from post-occupancy auditing for comfort, usable daylight, glare-related issues, thermal comfort, HVAC-, electrical, occupant behavior, etc back into design.

According to you, considering a design, what is actual sustainability for you?

Every built environment has an environmental footprint. Hence, actual sustainability is when we look at development holistically and try to reach a state of regenerative development. To achieve this, the first port of call should be to understand the carrying capacity of a site based on the function of a proposed development. If all decisions start there, starting with the quantity of built-up area, leading to resource management within what is available on site, it would be the ideal development from a sustainability perspective.

However, this is highly unlikely in India’s present development context. So, the next best thing would be to optimise the available resources (energy, water, materials) to the maximum extent possible given the function and density of the development (not limiting to what

a code or a rating system might require), future proof design for climate resilience & flexibility and minimize its impact on external services (waste and stormwater). In doing so, keeping it simple based on the user’s ability to manage would be critical as well.

It’s a myth that sustainable design or high-efficiency design is expensive. We have done detailed cost-benefit analysis on many of our projects, and the data proves that capex does not increase if the design team works together. Integrating principles of passive design in architecture to reduce demand, followed by optimising/right-sizing of the M&E systems, and integrating high-efficiency systems + controls usually has a minimal impact on CAPEX but has the ability to save on OPEX immensely.

Designing Net Zero Energy Water Waste for NGO- Aarti Home (Kadapa)
IIM Calcutta, Architect Hafeez Contractor (Karl Wadia and Apoorva Sharma)

Face to Face

As a sustainability consultant, where does your intervention in a project start? Towards the last stages of the project or from the design stage itself?

Earlier, sustainability consultants were involved towards the end of the project. But now, the market has matured, and we work with clients and architects who appreciate that our role starts from the very early stages of design. So we work on projects with the whole design team, integrating various aspects like conservation of resources, resilience, energy efficiency, etc., from a very early design stage onwards.

How do you think the façade will help in making the building sustainable as well as long-lasting?

After we close the initial massing, orientation, form and layout of the building, the facade is the biggest element that greatly impacts energy efficiency and comfort in any building. In tight sites, the façade ends up being the only part of a building through which energy efficiency and comfort can be maximised through architectural design. Also getting the facade right defines how comfortable the building is - both thermally and visually.

We have recently worked on developing ISHRAE’s building envelope guidelines to

define the various energy and comfort parameters a building envelope has and their effects on the building’s performance.

What is your view on using glass on building facades, considering Indian climatic and weather conditions?

Glass is not bad, it is very useful and probably one of the greatest inventions of mankind. However, it has to be used judiciously, in the right location and quantity, with the right amount of external shading, control on glare, heat, sound, etc.

Can you please tell us about some of the innovative technologies which you recommended for making buildings more sustainable?

I would always focus on design first and technology later. In our experience, integrating the right passive design techniques with a focus on comfort could have as much as 50% impact on the energy efficiency of a building. So, I would start with form, orientation, and microclimate first, then interior layouts, and then the facades. Once you get these right - technology can help enhance efficiency and comfort to achieve the best possible outcome.

Different types of innovative shading devices, be it static or dynamic, are

very important technologies for our climatic conditions, followed by spectrally selective glazing. The various types of static and dynamic shading devices available now could give the architect many opportunities to create some very interesting facades.

In almost all climatic conditions in India, there is a certain time of the year when you do not need active cooling or heating. Taking advantage of this in our buildings would have a major impact on achieving India’s net zero energy goals. The control technology that helps in seamlessly moving building operations from natural ventilation to an active cooling mode and vice versa is an area with lots of innovative solutions.

New technologies in the space of personal comfort systems and AI-based energy and water monitoring devices that provide information and control to users have huge opportunities for growth.

There have been some very promising developments ienergy low-energy active cooling technology space for residential and small building applications through the Global Cooling Prize that are worth lookout for in the near future.

Organo Rurban Habitat – FHD Architects

Could you please tell us about one or two projects where you have incorporated design and methodologies to improve the building?

We have been helping architects design facades that provide glare-free spaces with zero blinds for several offices (specifically Infosys) and university buildings, including Manipal University campuses and Ashoka University. We are working with Ar. Ashok Lall on the Net Zero TSREDCO building in Hyderabad where we are integrating innovative dynamic shading devices that are mechanically controlled seasonally.

Another aspect of design we focus on is minimising energy waste due to human behaviour. In academic institutions, especially hostels, opening windows while the air-conditioning is on is common. To

overcome this, providing limit switches not only helps reduce waste but also encourages users to be aware.

Face to Face

Tell us about some of the most challenging projects which you have worked on.

We are fortunate to work with clients and architects who give us challenging projects and demand that their projects set new benchmarks in sustainable design. Thus, every project is about pushing the envelope regarding sustainability and keeping it within budget. Probably one of the most challenging projects that we are working on right now is the National

Ashoka University, Sonipat – Perkins Eastman and Edifice Consultants
Manipal School of Architecture and Planning (the Purple Ink Studio)

Face to Face

Maritime Heritage Centre, designed by Architect Hafeez Contractor (Karl Wadia and Apoorva Sharma). It is located in a very challenging climatic condition, on a very challenging site, and the timelines of the project are tight. We are honored to say that PM Shri Narendra Modi has taken a personal interest in its evolution. Conceived as a Net Zero Energy and Water development, with the ability to adapt to a 100-year climate resilience risk, the design team is working tirelessly to achieve these goals.

Post Covid, did you see any changes in the design pattern?

Yes, people have been looking at sustainability in a completely new light. They are a lot more receptive to the idea of integrating natural ventilation and mixed-mode strategies. Previously it was very common to have sealed windows, install a VRV or a split air conditioning,

and not consider the requirement for fresh air in buildings. Now, it is much easier to convince clients to give equal importance to fresh air, and operable windows for natural ventilation/mixed-

mode operations. So, the conversation regarding indoor air quality has been pushed to the foreground.

What is your advice to young designers and young sustainability consultants?

This is what I tell all my students and anyone who works with me. As an architect, many analysis software and tools are available when you get into sustainable design. My first advice is not to jump into the simulation tools. Understand the theory and the basics of passive design first and then use the tools to test your options.

If you use tools without background theory & knowledge, you will lose your ability to find and analyse mistakes.

My second piece of advice is to ask yourself the question -Do you want to be an architect? Or do you want to be an analyst? Choose your path judiciously after understanding where your interest and skillset lies.

National Maritime Heritage Centre – Architect Hafeez Contractor (Karl Wadia & Apoorva Sharma)
TCS Pune – Edifice Consultants

Could you please tell us about some of the tools, which you are using for creating sustainable buildings or sustainable developments?

We use different types of tools at different stages of design. At a very early design stage, we use many in-house developed tools. Afterwards, we use the latest parametric design tools for detailed design.

We keep up to date with all the latest software and continually explore new ways to analyse building design. Due to the complexity of our models and the need to work in tandem with the architects. We have now moved to cloud computing to run our simulations. Hiring supercomputers to run the simulations helps us get quicker results and allows the design team to experiment with multiple design iterations. Our clients expect us to push the boundaries of sustainable design expediently; thus, we primarily use cloud computing.

What is your vision for 2030 when you look at building sustainability and the entire urban development?

I hope that all the talk we have now, in terms of sustainable development becomes mainstream, with every building designed to achieve its utmost potential concerning sustainability. I hope a holistic approach to sustainable design becomes one of the major drivers in the decision-

making process of new buildings or retrofits.

I hope urban planning is based strongly on designing for climate change, both mitigation and adaptation. I hope the density of development allowed is based on the area’s carrying capacity concerning water.

I hope urban development is undertaken with utmost sensitivity to biodiversity conservation and local geology. I strongly believe that one tree saved is several lives saved.

We also have no choice but to do so. So the quicker we fall in line, the greater our chances for survival.

Corporate Headquarters of Monte Carlo, Ahmadabad - Edifice Consultants
Tallest Residential Building in Hyderabad- Trilight - Architects Team 1
Masterplan façade - irradiation, Chanakya University studies
Masterplan- wind studies, Chanakya University

Modern Locking Solution with B Slide Multipurpose Sliding Lock from Sobinco

Sobinco has established itself as a renowned name synonymous with quality, commitment, and exemplary deliverables in the industry. With a manufacturing unit located in Zulte, Belgium, Sobinco has successfully extended its sales footprint to over 60 countries worldwide. Operating in collaboration with its customers as true partners, Sobinco sets itself apart through its unique approach to data protection. The absence of intermediaries such as dealers and distributors ensures that customers interact directly with Sobinco, minimizing handling complexities across multiple points.

WHY CHOOSE B-SLIDE?

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The lock can be operated using a square spindle handle or a flush handle, catering to different user preferences and design aesthetics.

KEY FEATURES AND ADVANTAGES

Sobinco’s commitment to excellence is evident in the distinctive features of the B Slide Multipurpose Sliding Lock. Acknowledging manufacturing tolerances inherent in aluminium windows and doors, Sobinco has designed the J-Hook of the B Slide lock to be adjustable, eliminating any play between the outer frame and shutter. The utilisation of stainless steel front plates and a brass mechanism ensures superior corrosion resistance, reflecting high-quality standards. Additionally, the integration of key cylinder operation is customizable, adding an extra layer of security as per individual preferences.

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For more details on the product, contact: Email : abhishek.kale@sobinco.com Website: www.sobinco.com

Contact: +91 99759 54679

Enhancing Window Performance with Heavy-Duty Hardware Solutions

Cotswold Windows was established in 1976 and began manufacturing products in 1980. Windows are more than just openings in walls; they are vital components of the living spaces that provide ventilation, light, and aesthetic appeal. To ensure the optimal performance of Windows, the choice of hardware is crucial. Here, Cotswold explore the benefits and features of three heavy-duty hardware solutions: HeavyDuty, Self Balancing & Fortis HDA Friction Stays, Heavy-Duty Parallel Stays, and Telescopic Support Arms.

1. Heavy-Duty Self-Balancing & Fortis

HDA Friction Stays

Designed for top and side-hung windows made of timber, UPVC, and large-section aluminium, the Heavy-Duty Self-Balancing & Fortis HDA Friction Stays redefine window functionality. These stays offer the following features:

• Carrying capacity: With the ability to support commercial vents up to 1200mm wide or 1800mm high and 140kg in weight, these stays are built to handle substantial loads.

• Material options: Available in 2.5mm Austenitic Steel as standard, with an option for 3.0mm on

special order, providing durability and longevity.

• Stack height: A stack height of 16.5mm ensures efficient space utilization.

• Easy installation: The adjustable friction mechanism makes fitting easy, ensuring a secure and wellbalanced installation.

• Smooth operation: Windows equipped with these friction stays offer a lifetime of smooth and

balanced operation, allowing for easy opening and closing.

• Weather sealing: Effective weather sealing and draught proofing are concealed once the stays are fitted, enhancing energy efficiency.

• Corrosion resistance: Manufactured from high-grade Austenitic stainless steel, these stays are designed to withstand even the most corrosive environments.

• Added strength: An Austenitic stainless steel cap adds extra strength, and additional linkage provides greater rigidity.

• Slider mechanism: The composite steel/plastic slider guarantees both strength and smooth operation.

• International standards: These friction stays conform to leading international window performance standards in various regions, including the UK (BS6375 Part 2 1987), North America (AAMA 904.1), France (NFP-20-302), and Singapore

Product watch

2. Heavy-Duty Parallel Stays

Parallel-opening windows are gaining popularity due to their efficient natural ventilation capabilities. The Heavy-Duty Parallel Stays are designed to enhance the performance of timber, UPVC, and largesection aluminium windows. Key features include:

• Optimal ventilation: Parallel opening windows allow for balanced airflow around the entire opening, providing ultimate natural ventilation.

• Building management integration: These stays can be connected to building management systems, enabling automated climate control solutions.

• Manual or automated operation: The stays can be operated manually or using electric actuators, offering versatility in window management.

• Streamlined design: The Cotswold Parallel stay closes inline, expanding the range of profile sections that can be used. The hinge mechanism remains fully concealed when the sash is closed.

• Friction control: An adjustable friction mechanism allows for precise control over manually operated sashes.

• Durability and corrosion resistance: Like the other hardware solutions, these stays are manufactured from high-grade Austenitic stainless steel, ensuring longevity even in corrosive environments.

• Support and consultation: Technical and sales support are available for project-specific consultancy and on-site advice when required.

3. Telescopic Support Arm

• For standard duty parallel opening in timber, UPVC, and various aluminum profiles, the Telescopic Support Arm offers enhanced window performance. Features include:

• High-grade construction: These support arms are manufactured from high-grade Austenitic stainless steel, ensuring durability.

• Controlled opening: The “Tel” series support arms limit the window opening and can be locked in desired positions for ventilation and to prevent sudden closure during strong winds.

• Easy unlocking: To unlock the support arms from their opening position, users simply need to lift the sash and slightly close it.

To sum up, the choice of heavy-duty hardware solutions plays a pivotal role in achieving optimal window performance, especially for larger and more demanding applications. The Heavy-Duty SelfBalancing & Fortis HDA Friction Stays, Heavy-Duty Parallel Stays, and Telescopic Support Arms offer a range of features that enhance functionality, durability, and overall user experience. By considering these advanced hardware options, architects, builders, and homeowners can ensure their windows are not only aesthetically pleasing but also efficient, secure, and capable of withstanding the test of time.

For more details on the product, contact:

SEA Private Limited

502, Damji Shamji Business Galleria, LBS Marg, Above D Mart, Kanjurmarg (W), Mumbai – 400078

Mobile: +91 84258 85037

Landline: 022 25781088/1089

Website: www.cotswoldap.com

Cotswold

Gujarat Guardian Unveils Guardian® SunGuard® Solar Plus Glass

Gujarat Guardian Limited, a frontrunner in the glass solutions sector, has unveiled a groundbreaking expansion to its Solar Plus glass series under the esteemed Guardian® SunGuard® brand. This revolutionary monolithic glass solution introduces an array of benefits, including exceptional solar control and lowemissivity properties.

The launch of Guardian® SunGuard® Solar Plus marks a significant advancement in solar control and energy efficiency. Noteworthy among its features is the glass series’ remarkable ability to seamlessly balance visible light transmission, solar heat control, and low-emissivity characteristics all within a single glass configuration. This

innovation ensures that the interiors of buildings are immersed in natural light, creating an inviting and comfortable atmosphere while simultaneously reducing heat buildup and the excessive need for air conditioning. By achieving this delicate equilibrium, the Solar Plus glass significantly enhances the energy efficiency of structures, effectively reducing dependence on artificial lighting and cooling systems, and contributing to India’s green building standards. The complete Solar Plus glass series has earned the esteemed accreditations of GRIHA and Green Pro.

Beyond its exceptional performance advantages, Guardian® SunGuard® Solar Plus also stands out in terms of architectural elegance. The glass is

available in a range of options, offering builders, architects, designers, and consultants the freedom to select from various shades and performance levels that align with the requirements of their projects. Whether it’s a commercial edifice, a residential complex, or an institutional building, the Solar Plus glass with internal reflections lower than a clear float glass seamlessly integrates into the overall design, elevating the visual allure of the structure.

Additionally, Guardian® SunGuard® Solar Plus prioritizes durability. It offers versatile functionality, serving as either a monolithic glass or as part of a doubleglazed unit. It can be bent, ceramicfitted, or laminated, rendering it an ideal choice for both new constructions and retrofitting ventures. This glass provides a steadfast and enduring solution for years to come.

Gujarat Guardian Limited’s commitment extends beyond innovation, focusing on the responsible utilization of natural resources while upholding the safety, health, and well-being of its employees, customers, the environment, and society at large. As a leader in manufacturing high-performance, energy-efficient glass products for diverse applications ranging from commercial and residential to interior, transportation, and specialty needs, Gujarat Guardian Limited consistently creates products that enhance the quality of people’s lives.

For more details on the product, contact:

Email: salesindia@guardian.com

Website: gujaratguardianglass.com

Toll-free No. : 1800 233 5125

Allcor ACP for Exterior Façade Design

A Convergence of Innovation & Craftsmanship

Allcor, a well-known laminate manufacturer, has launched Premium Aluminium Composite Panels, Elevating Exterior Design. The product is a convergence of innovation and craftsmanship, shaping the landscape of exterior-grade decorative.

Allcor is proud to present our latest innovation in exterior grade decorative surfaces - Premium Aluminium Composite Panels (ACP). With over eight years of experience in PVC laminates and PVC marble manufacturing, we are thrilled to expand our product line to include ACPs. Designed with precision and crafted with expertise, our ACPs offer durability, style, and versatility for architects, interior designers, and trade partners.

What sets Allcor apart from the competition is our unwavering commitment to innovation. We employ state-of-the-art manufacturing techniques to create ACPs that boast exceptional flatness, surface finish, and vibrant colours. Our panels are designed to withstand the harshest weather conditions, making them perfect for both residential & commercial applications.

At Allcor, we believe in providing unparalleled customer service. We

understand that selecting the perfect ACP and ensuring a seamless installation process are crucial to the success of any project. That’s why our team of experts is dedicated to supporting you every step of the way. From initial consultation to final installation, we are here to guide you and bring your vision to life.

With Allcor’s Aluminium Composite Panels, the possibilities are endless. Whether you are looking to create striking façades, captivating signage, or eye-catching exterior cladding, our ACPs are the solution you have been searching for. Transform ordinary spaces

into extraordinary works of art with our premium panels.

Trust Allcor as your partner in creating awe-inspiring architectural marvels that leave a lasting impression. Experience the Allcor difference and shape the future of exterior design, one panel at a time. Our ACPs combine innovation, craftsmanship, and style to elevate the aesthetics of any building or structure.

With our dedication to quality and customer satisfaction, Allcor is poised to revolutionize the world of exterior design. Join us on this exciting journey and discover the endless possibilities of our Aluminium Composite Panels. Together, let’s transform your vision into reality and create architectural masterpieces that stand the test of time.

Contact Allcor and experience the difference that our premium ACPs can make in your next project. Let us help you elevate your exterior design to new heights.

For more details on the product, contact:

Email: info@allcorpanels.com

Website: www.allcorpanels.com

Toll-free No. : +91 90902 09080

Navi Mumbai airport set to take flight in August 2024

Deputy Chief Minister of Maharashtra, Devendra Fadnavis, recently announced that the Navi Mumbai International Airport is on track to become operational in August 2024. The project, managed by the Adani Group, began construction in 2022 and is expected to be completed by December 2024. The airport’s development is divided into four phases to accommodate its massive scale.

This state-of-the-art airport, strategically located in Ulwe, Navi Mumbai, is envisioned to handle an astonishing 90 million passengers by 2032. It’s designed as a multi-modal facility to seamlessly integrate with various transportation systems, including the Mumbai Trans Harbour Link, coastal road, and metro network. This integrated approach aims to provide efficient connectivity for travellers.

The airport’s design is a visual marvel, taking inspiration from India’s national flower, the Lotus. Designed by Zaha Hadid Architects, it will feature three interconnected terminal buildings, all adopting the Lotus-shaped theme.

The Navi Mumbai International Airport, a greenfield project built by CIDCO, covers 1,160 hectares and is estimated to cost

16,700 crores. It’s expected to create over 4 lakh job opportunities, further contributing to the region’s development.

In addition to the Navi Mumbai project, the government is investing in a new Rs 650 crore terminal building at Shirdi airport, enhancing air connectivity and infrastructure across the state.

This ambitious airport venture, approved in 2008, operates under a public-private partnership agreement and will unfold in four phases until 2032. Despite initial delays attributed to various factors, including the COVID-19 pandemic and land acquisition challenges, the project is now on track to meet its December 2024 deadline, with Prime Minister Narendra Modi having laid the foundation stone in 2018.

Surat Diamond Bourse overtakes Pentagon as world’s largest office building

In a monumental achievement, India has unveiled the Surat Diamond Bourse, now officially recognized as the world’s largest office building, surpassing even the iconic Pentagon in the United States. This 15-story architectural marvel, boasting over 7.1 million square feet of floor space, stands as a testament to India’s growing prominence in the global business arena.

Located in the sprawling DREAM (Diamond Research and Mercantile) city, this magnificent complex comes with a staggering price tag of Rs 3,200 crore. Designed by the renowned Delhibased architecture firm, Morphogenesis, which has also lent its creative touch to projects like the BSE Tower in GIFT City, Gandhinagar, and the Zydus Corporate Park in Ahmedabad, the Surat Diamond

Bourse is set to redefine the diamond trading landscape.

Comprising nine towers, each with ground plus 15 floors, this remarkable hub will accommodate over 4,200 offices ranging from 300 square feet to a spacious 7,500 square feet. It is poised to become a bustling “one-stop destination” for the 65,000-strong diamond industry professionals, including cutters, polishers, and traders.

The Surat Diamond Bourse is not just about size; it also offers functionality and luxury. With its light-filled atriums, marble floors, and more than 4,700 office spaces, it seamlessly integrates work and craftsmanship, allowing small workshops for diamond cutting and polishing. Additionally, the facility boasts

131 elevators and a range of amenities, including dining, retail, wellness, and conference facilities.

After four years of construction, two of which were impacted by Covid-related delays, the project is set to welcome its first occupants in November. Indian Prime Minister Narendra Modi, a native of Gujarat, where the bourse is located, is expected to officially inaugurate this remarkable achievement later this year.

Kerala forges ahead as India’s first state with innovative design policy

In a groundbreaking move, the southern Indian state of Kerala is poised to establish itself as a pioneer in the realm of design policy, becoming the first state in India to do so. This initiative dubbed the ‘Design by Future’ policy, is set to elevate the aesthetics of government structures to international standards, kickstarting with the Departments of Public Works and Tourism.

Under the visionary leadership of Kerala’s Public Works Department, this policy is geared towards a holistic transformation of the state, with an emphasis on crafting distinctive design identities for government edifices. Furthermore, this policy extends its reach to private individuals, guiding them in the pursuit of thoughtful and visionary designs. At its core, the ‘Design by Future’ policy underscores the imperative to harmonize constructions with the region’s unique climate and safeguard its cultural heritage. This policy crystallized following a design

workshop held in Kovalam earlier this year, bringing together experts in the field.

The policy is currently awaiting approval from the finance department before it advances to the state cabinet for deliberation. Once implemented, it will encompass a broad spectrum of construction projects, including roads, government buildings, bridges, and tourist hubs. Each endeavour will be meticulously tailored to the distinct characteristics of its locale, seamlessly integrating the environment, community, structures, and institutions to create cohesive and aesthetically pleasing architectural marvels. Kerala’s overarching goal is not only to ensure that these constructions seamlessly blend with the local landscape but also to catalyse the state’s burgeoning tourism sector, contributing to its economic growth.

Public Works Minister PA Muhamed Riyas expressed his optimism, stating,

“Kerala will become a pioneer in this regard, being the first state in India to implement such a comprehensive design policy. Various departments have already contributed their ideas, which will be incorporated into the final version before it goes for cabinet approval”.

Civil Aviation Minister releases book on AAI airports’ terminal building architecture

Civil Aviation Minister Jyotiraditya Scindia on Friday released a coffee table book on traditional and local architecture of various terminal buildings at AAI airports.

The book showcases the facade of terminal buildings at 19 airports.

Senior civil aviation ministry officials and heads of AAI, DGCA, BCAS, among others were present at the launch of the book titled ‘Traditional & Local Architecture on Elevation & Design of Upcoming New Terminal Buildings’ in the national capital.

For the new buildings being constructed, the Airports Authority of

India (AAI) takes conscious efforts to bring in the local architecture and culture in the facade and interiors, AAI Chairman Sanjeev Kumar said before the release of the book.

“Designed to reflect the diversity of the area’s culture, tradition and art, the terminal buildings will serve as symbols of pride both for the local community and for the nation at large,” Scindia said in the foreword to the book.

Global ACP market sees growth despite geopolitical challenges

The global aluminium cladding panels (ACP) market is set to continue its upward trajectory, despite challenges posed by the RussiaUkraine conflict. In 2022, the market stood at $6.40 billion and is projected to reach $6.68 billion in 2023, with a compound annual growth rate (CAGR) of 4.30%.

The Russia-Ukraine war, marked by economic sanctions, surging commodity prices, and supply chain disruptions, created ripples across global markets, hindering a post-COVID-19 pandemic recovery in the short term. Aluminium cladding panels, favoured for their durability and lightness, are widely used in construction, offering an alternative to conventional materials like concrete and stone. The market’s resilience is evident, as it is expected to attain $7.99 billion by 2027, with a CAGR of 4.59%.

Asia-Pacific dominated the market in 2022, leading the way in the adoption of aluminium cladding panels. The report encompasses regions such as Western

and Eastern Europe, North and South America, and the Middle East and Africa, highlighting the global reach of this thriving industry. This industry, inclusive of solid aluminium panels, aluminium perforated panels, and aluminium composite panels, encompasses the value of goods and associated services, contributing to its robust growth despite challenging global circumstances.

The surge in construction activities is expected to propel the growth of the aluminium cladding panels market going forward. A surge in construction activities refers to an increase in the level of construction work taking place in a particular region.

Aparna Enterprises announces INR 150 crore investment

to

fuel growth in FY24

Aparna Enterprises, India’s fastestgrowing building materials manufacturer, has revealed its strategic commitment to invest INR 150 crores in the fiscal year 2024. This substantial investment is aimed at expanding operations, meeting increasing industry demands, and reinforcing its dedication to delivering exceptional products and services tailored to India’s evolving infrastructure needs.

The key highlights of Aparna Enterprises’ investment plan include an allocation of INR 100 crores for the establishment of a cutting-edge uPVC facility in Rudraram, Hyderabad. This facility will significantly boost the monthly production of uPVC profiles by 70%, from 700 tonnes to 1,200 tonnes, and windows by 150%, from 20,000 sq. metres to 50,000 sq. metres. An additional INR 50 crores will be directed towards the expansion of Aparna

and aluminium businesses.

With its diverse product portfolio encompassing tiles, RMC, uPVC doors and windows, uPVC profiles, and aluminium doors and windows, Aparna Enterprises is well-positioned to meet this escalating demand. The company is keenly aware of these growth opportunities and is determined to leverage them to strengthen its market position.

Ashwin Reddy, Managing Director of Aparna Enterprises Limited, expressed confidence in the company’s investment

strategy, stating, “We believe that our investment in the new uPVC facility and the expansion of our tiles, RMC, and aluminium businesses will enable us to address the evolving needs of our customers while solidifying our presence in the market. We are targeting a revenue of INR 2,100 crores by the end of this financial year.”

In a strategic move to tap into the Western market, Aparna Enterprises recently launched its RMC business in Mumbai, commencing operations in July 2023. This expansion will allow the company to seize growth opportunities in the region and further establish its presence.

Enterprises’ tiles, ready-mix concrete (RMC),

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Y E A R S

elumatec's 90th anniversar y: of icons in their time

processing to the premier of the pro�le centres on to software development: 90 elumatec histor y will come alive at the trade can look forward to exciting insights into company's past.

IMPORTANT ANNOUNCEMENT

elumatec India & Schtec Join Forces

Revolutionizing Machinery in India

elumatec India and Schtec are teaming up to bring cutting-edge machinery solutions to India. Get ready for innovation and efficiency like never before.

elumatec, a renowned German machinery company, has entered a strategic partnership with Schtec Turkey. Together, they bring cutting-edge machinery for processing uPVC and aluminum materials to produce doors and windows.

Authorized by elumatec India, we are proud to represent Schtec products and services across India, Sri Lanka, Nepal, Bhutan, Maldives, and Bangladesh.

3A, St and 418: Exciting insights into the world of �ro�le machining

elumatec India & Schtec Collaboration: Unveiling High-End Machinery at ZAK Doors and Windows Expo 2023 at the Bombay Exhibition Centre (NESCO), Mumbai, from November 23rd to 26th, 2023. Explore our showcase featuring the elumatec 5-axis double head sawing machine and the Schtec CNC 2-axis Corner Cleaner.

We cordially invite you to visit our booth DE15 & 16 to experience firsthand the excellence of elumatec and Schtec products.

ensterbau Frontale

elumatec India & Schtec Collaboration: Unveiling High-End Machinery at ZAK

eluma tec and their �rm, Stürtz, will practice-oriented insights into various degrees of automa pro�le machining. will �nd the shared number 418 in Hall between the stands of Maschinenbau and eluma

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