G R E E N PACKAGING
Industry News
I N T E R N AT I O N A L
2 Industry News
10
11
Climate Adaption
Valmet
Volume 2 Number 5 - Winter 2021
11 Green Packaging International c Winter 2021
1
Comment/Contents Industry News
W
elcome to the Winter 2021 issue of Green Packaging International.
Contents
Firstly, I would like to thank all those readers who took
2
the time to confirm their re-registration for the coming year and offer subjects of interest for inclusion on our
editorial pages.
Industry News
Aluminium packaging recycling rates continue to increase, shows Q2 PRN data
Many of us will have been following the COP26 climate change conference in Glasgow where agreements for halting deforestation and replanting trees appear to have had gone well. This is good, but just as encouraging was a TV interview on the same day with a well-known manufacturer of sustainable paper and packaging materials, who detailed the process of taking recycled materials and turning them into new products. This interview was a well-informed item concerning the recyclability of paper-based materials and how the perception that huge volumes of trees were needed for this process was false. It was clearly pointed out just how
Awards & Accolades
9
Mondi scores a hat trick at Austrian Green Packaging Star Awards
small the actual volumes of virgin fibre used in the industry are and if the drive to replace the bulk of plastic packaging was to continue then the pulp and
10
paper industry was up to the job. Looking forward to next year, contributions on any of the following subjects are welcome from 1 January, 2022, and should be with me no later than 11 February where possible: Paper, Board & Corrugated; Metal Packaging; Glass
Circular Economy
Pulpac now a 4evergreen member
packaging; Bio Packaging; Equipment; and Recycling Finally, may I take this opportunity to wish you all a Merry Christmas and a Happy New Year.
Metsä Board
Vince Maynard Publisher Cover picture - Stoelzle Glass Group - Product News page 12
11
Metsä Board’s paperboard production line in Kemi celebrates its 50th year
G R E E N PACKAGING
12
I N T E R N AT I O N A L
Volume 2, Number 5 – Winter 2021 Contact information PUBLISHER &
REGIONAL REPRESENTATIVE
EDITORIAL DIRECTOR
Einar Johansson
Vince Maynard
Mobile: +46 70 234 80 85
KVJ Enterprises, Tralee, Hillcrest Road,
Email: einar.lennart@gmail.com
Edenbridge, Kent, TN8 6JS, UK
PRODUCTION
Tel: +44 (0) 1732 505724
Anthony Wiffen
Mobile: +44 (0) 7747 002286
ASTAC Business Publishing
Email:
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pulppaperlogistics@virginmedia.com
Mobile: +44 (0) 7557 280 769
CONSULTANT EDITOR David Young Tel: +44 (0) 1737 551687 Mobile: +44 (0) 7785 796826 Email: youngeditorial1@btinternet.com ISSN 2634-4394
Email: anton_print_1@mac.com
PRINTING Brown Knight and Truscott Tunbridge Wells, Kent, TN2 3BW, UK Tel: +44 (0)1892 511678
Product News
Stoelzle Glass Group wins over by innovative decoration techniques
People
16
Pro Carton appoints new General Manager
G REEN PACKAGING I N T E R N AT I O N A L
Editorial Deadline for the Spring issue of GPI 11/02/2022
©2021 KVJ Enterprises
Green Packaging International c Winter 2021
1
Industry News
Aluminium packaging recycling rates continue to increase, shows Q2 PRN data
A
ccording to data released
while maintaining focus on our goal
by the Environment Agency
of achieving close to 100% aluminium
in July, 42,857 tonnes of
recycling across the UK.” For more information about
aluminium packaging were
collected for recycling in Q2 2021, an
Alupro, or its MetalMatters and Every
increase of almost 5% compared to the
Can Counts behavioural change
same period in 2020 (40,903 tonnes).
programmes, visit www.alupro.org.
So far in 2021, 84,704 tonnes have
uk. To access the latest aluminium
been collected in total (an increase
packaging recycling data, visit the
of 7,650 tonnes compared to Jan-Jun
National Packaging Waste Database
2020), including more than 59,000
(NPWD).
tonnes from kerbside, bring and
*National Packaging Waste Data (NPWD)
on-the-go systems (up 11%), as well
the UK reached its highest-ever rate
we’re over two-thirds of the way to
reports 2020 sales based on 2019 actual
as c.23,000 tonnes recovered from
for aluminium packaging recycling
achieving our 2021 target at only half
volumes. Rather than using 2019 production/
incinerator bottom ash (up 7%).
(68%*), including an impressive
way through the year.
sales volumes (as reported on NPWD) to
With a target of 66% and a carry-in
82%** for aluminium beverage cans.
“Such impressive figures can be
determine the aluminium packaging recycling
of 8,326 tonnes, the sector is on track
With numerous national lockdowns,
attributed to greater public awareness
rate, the figure referenced in column one
to once again surpass its collection
remote working and reduced
about the benefits of aluminium
(68%) uses predictive data for 2020 to
goal and achieve a record-breaking
commuting, home consumption
recycling and positive action towards
provide a more accurate calculation. If 2019
recycling rate. Indeed, according to
increased significantly. This saw
improving resource efficiency. While
production/sales volumes were used, the
the Environment Agency data, 67%
kerbside collection rates soar.
it’s difficult to predict trends for the
aluminium packaging recycling rate for 2020
rest of the year, we are optimistic that
would be 71%.
of the annual target has already been achieved. Tom Giddings, General Manager of Alupro, commented: “In 2020,
“It’s pleasing to see that, despite higher targets and a return to the
collection tonnages will continue to
workplace, the UK has maintained
prove positive. As such, it’s important
calculated based on sales data reported
record-breaking rates. Indeed,
that we celebrate these successes,
confidentially by drinks can manufacturers.
**The drinks can recycling rate is
Ardagh Glass Packaging awarded ENERGY STAR plant certifications Ardagh Glass Packaging, a business
be awarded ENERGY STAR plant
by optimising our manufacturing
goals,” said Jean Lupinacci, Chief of
of Ardagh Group, was awarded two
certifications, reflecting a legacy
operations, maximising the use of
the ENERGY STAR Commercial &
ENERGY STAR® plant certifications
of continued energy savings. Since
recycled materials and lowering
Industrial Branch.
for superior energy performance
2010, ten Ardagh facilities have
energy consumption”.
from the U.S. Environmental
received 47 ENERGY STAR plant
Ardagh’s recognised facilities
certifications, 13 of AGP – NA’s
Protection Agency (EPA).
and building certifications. AGP
have improved energy performance
facilities are ISO 14001 certified,
– NA remains the only U.S. glass
by upgrading and optimising
making Ardagh an environmental
Bridgeton, New Jersey, and Madera,
container manufacturer to earn this
furnaces, utilising recycled glass,
leader in the packaging industry.
California, have demonstrated
recognition for multiple facilities
reclaiming waste heat and installing
best-in-class energy performance
over multiple years.
energy-efficient lighting fixtures,
Ardagh’s 100% and endlessly
among many other energy-saving
recyclable glass packaging, visit our
initiatives.
website: www.ardaghgroup.com
Two AGP – NA facilities, located in
and perform within the top 25%
2
In addition to the ENERGY STAR
“Ardagh Glass Packaging is
For more information about
of similar facilities nationwide for
honoured to have two glass
energy efficiency and meet strict
production facilities that are
energy efficiency performance levels
ENERGY STAR certified,” said John
to greater economic development,
Gina Behrman, Vice President,
set by the EPA.
“Energy efficiency contributes
Further information
Sadlier, Chief Sustainability Officer
greater competitiveness and a
Marketing, Communications &
This is the seventh consecutive
at Ardagh. “As part of Ardagh’s
healthy environment while helping
NPD at Ardagh Glass Packaging –
year for Bridgeton and the eighth
sustainability journey, we strive
organisations meet their health,
North America, gina.l.behrman@
consecutive year for Madera to
to reduce environmental impact
environmental and cost reduction
ardaghgroup.com
Green Packaging International c Winter 2021
Industry News
Packaging Innovations and Empack returns to the NEC for 2022
P
ackaging Innovations and Empack returns to Birmingham’s NEC on 16-17 February, 2022, to kick-start the year for the
whole packaging journey, from design and development through to packing, filling and fulfilment. As the UK’s largest packaging event, the show will connect specifiers and buyers with the suppliers, materials, technologies and expert knowledge they need to create the future of their brand’s packaging and packing lines. With content tailored for the food and
business and innovation opportunities
leaders, innovators and policy
will have the opportunity to discover
drinks, pharmaceutical and chemical,
for everyone involved in designing and
influencers as they put some of the
the very best the packaging industry
personal care, household, label and
developing primary and secondary
sector’s most pressing issues under
has to offer across all sectors and
printing, and contract packing sectors,
packaging, with new materials and
the microscope.
be able to learn from the brightest
the event is guaranteed to help
formats across the event.
everyone involved in the packaging
For directors of packaging and
Renan Joel, Divisional Director
minds in the industry through our
at Easyfairs, comments: “We are
carefully curated content. I can’t wait
journey solve their challenges and get
filling operations, meanwhile, Empack
extremely excited to welcome
to welcome everyone back to the NEC
inspired for the year ahead.
next year.”
will provide a unique opportunity to
everyone back to the NEC for
At the show, visitors will be able to
meet with suppliers that understand
Packaging Innovations and Empack
meet with over 300 of the industry’s
the key trends and technologies that
in February. Nothing beats being
Innovations and Empack NEC 2022,
leading suppliers to discover the
can solve manufacturing challenges
able to share ideas and do business
please visit the registration page.
latest trends and innovations, from
faced by the industry.
face-to-face and after a year without
For any further information, please
the Birmingham show, there is a lot to
visit the Packaging Innovations and
catch up on.
Empack NEC 2022 website or contact
design and manufacturing through to on-shelf. Packaging Innovations will bring new perspectives and create new
Alongside a packed show floor, the event will also host a free-to-attend seminar programme which will enable visitors to hear from industry
“As always, innovation remains at the heart of our NEC event. Visitors
To register to attend Packaging
the show team on +44 (0)20 196 4300 or PackagingUK@easyfairs.com.
DS Smith joins business leaders to Get Nature Positive Sustainable FTSE100 packaging
can help achieve the aims of the
share ideas of how this can be
Europe and North America in the next
company DS Smith has joined the
25 Year Environment Plan. The
achieved.
five years.
Get Nature Positive campaign to help
campaign engages and works with
Since the launch of its Now
tackle the loss of biodiversity.
businesses to halt and then reverse
and Next sustainability strategy in
Corporate Affairs at DS Smith said:
Greg Dawson, Director of
the catastrophic loss of nature
September, 2020, DS Smith has set
“At DS Smith we are committed to
the UK has committed to nature
worldwide, promote biodiversity and
and made progress across several
protecting and caring for the natural
positivity by 2030. The commitment
protect natural resources.
biodiversity targets, including
environment. It takes joint effort
As part of the G7 Nature Compact,
identifying and funding 100 different
from businesses, NGO’s, governments
decline of nature and biodiversity and
Smith will work together with more
biodiversity projects globally, such
and others – all working together
ensuring that economic decisions are
than 70 high profile companies in
as developing habitats for native
to tackle the loss of biodiversity. We
made considering this objective.
various industries to build a nature
animals and insects or reintroducing
are proud of the work we have done
positive future. Leaders from the
native plant species around their
so far and are now excited to join
Council for Sustainable Business
group convened at COP26 Nature Day
sites. The company has also
Get Nature Positive, continuing our
(CSB) – a group of business leaders
in Glasgow to inspire more businesses
committed to plant 50,000 trees
leadership in helping to build a more
advising Defra on how businesses
to commit to nature positivity and
(a tree for every employee) across
sustainable future”.
includes halting and reversing the
Get Nature Positive is led by the
By joining Get Nature Positive, DS
Green Packaging International c Winter 2021
3
Industry News
Consumers say sustainable packaging influences their purchasing decisions
A
new report by Drapers,
they did not always trust brands and
the B2B publication
retailers that say they are sustainable
covering the fashion
and only 36% believe brands and
retail industry, in
retailers are doing enough to be
partnership with Smurfit
sustainable. However, it is often a challenge
Kappa, a leading paper-based packaging company, has revealed that
for consumers to make exclusively
packaging matters to UK consumers
sustainable choices. Shoppers have
and plays a significant role in the
busy lives, and often have conflicting
purchasing decisions of shoppers.
priorities. Price can remain a barrier
Nearly two-thirds of respondents
for fashion purchases, with 76% of
(64%) stated they are more likely to
consumers stating they would buy
purchase from a brand or retailer if it
more sustainable fashion if it was
uses sustainable packaging.
more affordable. Taken together with the findings that half of consumers
Sustainable packaging strengthens brands’ perception
will pay more for sustainable
In the Drapers’ Sustainability and
demonstrating a growing appetite to
the Consumer 2021 report, fashion
incorporate sustainability into their
consumers stated the packaging
purchasing decisions.
packaging and delivery, consumers are
material their purchase arrives in matters, with 73% stating that the
third (33%) say they have rejected a
also underscores the importance
Expectation for leadership
use of paper or cardboard packaging is
purchase because of unsustainable
for businesses to understand the
The research found that consumers
important to them when considering
packaging.
opportunities in moving to sustainable
believe it is retailers (43%) who
packaging, the ramifications of
should be leading the way when it
a brand’s level of sustainability.
Commenting on the importance
Another 77% stated that brands
for retailers to introduce sustainable
inaction for reputation, and the role
comes to improving performance
should use as little packaging as
packaging, Eddie Fellows, CEO of
that sustainable packaging can play in
on fashion sustainability, ahead of
possible, while two-thirds (66%)
Smurfit Kappa UK and Ireland, said:
reaching sustainability targets.
Government (27%) and consumers
stated it is important to them that the
“Packaging is a visible and tangible
packaging can be recycled.
signal of a brand’s commitment to
amongst retailers that switching
27% of consumers believe retailers are
However, perhaps more
leading the way.
“There is often a misunderstanding
themselves (12%). Despite this, only
sustainability. The report highlights
to a greener supply chain will incur
significantly for retailers, nearly
how sustainable packaging is
significant investment. We work
half (49%) of fashion consumers
increasingly becoming a significant
closely with our customers to help
Smurfit Kappa, commented:
surveyed said they would pay more
decision driver for consumers
them understand the longer-term cost
“Sustainability is one of the
for both sustainable packaging and
purchasing fashion and an indication
benefit of optimising and greening
challenges of our time. Packaging
sustainable delivery. In addition, a
of a brand’s sustainable status. It
their packaging supply chain.”
provides a clear opportunity for
Tony Smurfit, Group CEO of
brands and retailers to demonstrate
4
Green Packaging International c Winter 2021
Trust gap between consumers and brands, but appetite for change
their sustainability, and with the
The report also highlighted an
is an even more integral part of the
opportunity for brands and companies
brand experience. We continue to
to build consumer trust. Consumers
partner with an increasing number of
want to be more sustainable. It is
our customers who are responding to
often the case that consumers do not
the growing demand for sustainable
know which brands are committed to
packaging and as businesses strive
sustainable practices. The research
to meet, and accelerate, their
highlighted that over two-thirds
commitments to deliver a better
(69%) of consumers stated that
planet for all”.
continued growth of eCommerce, fitfor-purpose sustainable packaging
Industry News
Local VIPs visit Alupro’s Redditch headquarters
A
lupro recently welcomed
great to speak to Ms Maclean about
Rachel Maclean,
the infinite recyclability of aluminium
Member of Parliament
and its driving role within the circular
for Redditch, and Cllr
economy. Rachel Maclean, Member of
Matthew Dormer, Leader
of Redditch Borough Council, to its
Parliament for Redditch, added: “As
headquarters in Worcestershire.
an important organisation located
Alongside taking a tour of the facility,
within my constituency, I first met
Ms Maclean and Mr Dormer met with
with the Alupro team in 2018 and
the Alupro team to find out more
was hugely impressed with the
about the organisation’s pivotal
organisation’s diverse range of
role in helping the UK to improve its
consumer engagement programmes
aluminium packaging recycling rate.
and commitment to improving the
Representing the aluminium
UK’s aluminium packaging recycling
packaging industry, Alupro works in partnership with local authorities, the waste management industry and the
Rachel Maclean MP, member of parliament for Redditch, and Cllr Matthew Dormer, Leader of Redditch Borough Council. Deposit Return Scheme.
rate. “With several government policies set to impact the packaging industry over the coming years, it was
wider packaging sector to stimulate
and highlighted the positive impacts
the UK’s collection infrastructure.
of its MetalMatters and Every Can
As well as acting as the voice of the
Counts initiatives, which have helped
said: “It was a pleasure to welcome
and the team to discuss the positive
industry on issues of government
the UK to reach its highest-ever
Rachel Maclean, MP, and Cllr Matthew
impacts that these could have and
policy and legislative development,
aluminium packaging recycling rate
Dormer to our Redditch headquarters
understand how legislation can act
Alupro manages information and
despite the Covid-19 pandemic. Tom
and collectively explore some of
as an enabler to realising a circular
education campaigns to encourage
Giddings, Alupro’s general manager,
the most important issues facing
economy for packaging materials.”
participation in recycling schemes.
explained the organisation’s support
the packaging industry. With a clear
of the Environment Bill and views on
interest in reducing plastic waste
or its latest information and education
the introduction of a well-designed
and tackling marine pollution, it was
campaigns, visit www.alupro.org.uk.
During the visit, the team discussed the circular properties of aluminium
Commenting on the visit, Tom
fascinating to reconnect with Tom
For more information about Alupro,
Aluminum beverage can retains edge as most sustainable beverage package The Aluminum Association and
(PET) bottles. Aluminum beverage
Can Manufacturers Institute (CMI)
cans also contain anywhere from
released an updated report —
3X to 20X more recycled content
The Aluminum Can Advantage:
than glass or PET bottles and are
Sustainability Key Performance
far more valuable as scrap, making
Indicators 2021 — demonstrating
aluminum a key driver of the
the ongoing sustainability
financial viability of the recycling
advantages of the aluminum
system in the United States. This
beverage container compared
year’s report also introduces a
to competing packaging types.
brand-new KPI, the closed-loop
The report updates several key
circularity rate, which measures the
performance indicators (KPI) for
percentage of recycled material
2020 and finds that consumers
used to go back into the same
recycle aluminum cans at more
product – in this case a new
than double the rate of plastic
beverage container. Green Packaging International c Winter 2021
5
Industry News
Packaging Design for Recycling Guide
A
global ‘Packaging Design
a reality. This resource was simply
for Recycling Guide’ has
not possible without our wonderful
been developed by ECR
collaborative partners who worked
Community (Efficient
alongside the WPO at every stage of
Consumer Response
the project. “The WPO sees this new resource
– www.ecr-community.org), WPO (World Packaging Organisation –
as the first step to developing a
www.worldpackaging.org) and FH
consistent global notion of Circular
Campus University of Applied Sciences
Design Thinking for materials and
(www.fh-campuswien.ac.at), Austria,
Packaging. The next step is to
and is available for download.
encourage all of our 53 Member countries to not only use the tool, but
Design for recycling is part of circular product design and represents
also work with the WPO to develop
an important basis for holistic
more localised versions that suit their
sustainability assessment. Accordingly,
countries and regions. This is the only
circularity means that the packaging is
way to provide better quality of life,
designed in such a way that the highest
through better packaging, for more
possible recycling of the materials in
people globally,” adds Nerida Kelton.
use can be achieved. The goals here
Ernst Krottendorfer, Co-Managing
are resource conservation, the longest
Partner, Circular Analytics, who was
possible service life, material-identical
one of the key developers of this
recycling (closed-loop recycling)
international guide, stressed that “This
or the use of renewable materials.
guideline is just the first step towards
Circular packaging should therefore be
a common global understanding
designed and manufactured in such
and harmonisation of circular
a way that it can be reused (reusable
packaging design. Further steps will
solution) and/or that the raw materials used can be reused to a large extent
The document is a global recommendation of circular packaging design. “As retailers and manufacturers
follow to either establish, or improve, harmonised collection and sorting flows for packaging in many countries
as secondary raw materials after the
applicable to all primary, secondary
use phase (recycling) and/or consist of
and tertiary packaging; provided that
start to publicly commit to
through the partnership with the WPO
renewable raw materials.
product-specific regulations of the
significantly reducing their plastic
Member countries and ECR community
packaging system are observed.
packaging over the coming years,
members. This new global guide is a
In order to be able to apply
According to Declan Carolan,
these recommendations should help
successful solution that was born from
fundamental knowledge of sorting
Co-Chair, ECR Community, ‘We are
to guide the conversation. The use of
international collaborative efforts
and recycling processes is necessary.
delighted to support the publication
a straightforward traffic light system
between the packaging, consumer
Packaging must, therefore, be
of these global recommendations
with colour coding, makes it easy to
products and retail sectors. We are
suitable for state-of-the-art sorting
for circular packaging design for
read and understand for all senior
proud that we, as Packforce Austria,
and recycling processes in addition
recycling. This guide aims to promote
executives. Getting buy-in from across
are contributing to the creation and
to its basic functions (e.g., storage,
knowledge development within the
the business and from those in your
further development of this guideline,”
transport, product protection, product
retail and Consumer Product Group
supply chain is essential when making
said Dr Krottendorfer.
presentation and convenience).
(CPG) sector as companies transition
such changes,” concludes Carolan.
recyclable packaging design, a certain
Nerida Kelton, WPO Vice President
The guideline will be continuously updated and adapted to changes
The ‘Packaging Design for Recycling
to new packaging designs that help to
Guide’ is a starting point to understand
minimise their environmental impact,
Sustainability & Save Food, adds:
in collection, sorting and recycling
Best Practice examples using state-
while ensuring packaging remains
‘Some months ago, when the
technology, as well as to future
of-the-art technology that can then
fit for purpose and continues to look
WPO had the idea to develop an
material developments.
be applied and tailored to suit the
good. We recognise both the challenges
international Circular Packaging
recovery and recyclability capabilities
and opportunities that the transition
Design Guide the project seemed
Guide: A Global Recommendation
and infrastructure on a regional and
to a circular economy will bring and
an impossible pipe dream. As we
of Circular Packaging Design’ is now
local level. The guide can be applied
understand that circular packaging
proudly release the first component
available on the WPO website via the
to products from the Food, Near-
and supporting recycling systems are a
of this guide to the world, the WPO
https://www.worldpackaging.org/
Food and Non-Food segments and is
crucial step in this process.
has shown that a dream can become
resources/41/ link.
6
Green Packaging International c Winter 2021
The ‘Packaging Design for Recycling
Industry News
Welcome to the leading international event for the forest industry The next PulPaper event will be held in Helsinki on 29-31 March 2022. PulPaper is the forum for the latest technology and offers optimal business and networking opportunities in a multinational environment. The global industry will once again be gathered in Helsinki. For more information and contact details: pulpaper.fi #PulPaper2022
• Exhibition • Conferences • Business Forum • Excursions • Social events
BUILDING TOMORROW’S BIOECONOMY
PULPAPER IS ORGANISED AT THE SAME TIME WITH the leading Nordic chemistry and biotechnology event ChemBio Finland and the international chemistry conference Helsinki Chemicals Forum.
Organized by:
Green Packaging International c Winter 2021
7
Industry News
Stoelzle Glass Group is investing €22 million in their Austrian production site
F
ollowing its long-term
be completed within eight weeks.
growth strategy as a leading
The new expanded flint glass furnace
international packaging
will reach a daily capacity of around
glass manufacturer, the
270 tons of melted glass and will be
Stoelzle Glass Group is
state-of-the-art in terms of energy
investing a considerable €22 million in the Austrian site of Stoelzle Oberglas in Köflach in Autumn, 2021. The demolition of the flint glass
efficiency and sustainability. Modern melting technology will reduce the amount of energy used in the melting process by an estimated
furnace, which has been in operation
13% per ton of glass. Improved
CO2 emissions of all glass production.
at all Stoelzle sites worldwide, but
for eight years, providing more than
E-boosting allows the use of more
This investment is an important step
for many industries and branches,
500,000 tonnes of glass for the
green electricity in a flexible way in
towards decreasing the CO2 emissions
as well. Made from 100% natural
production of high-quality bottles
order to reduce the consumption of
by 50% by 2030.
raw materials, infinitely recyclable
for pharmaceuticals, food, beverages
natural gas. Adding around 20% of
and cosmetics, was begun in October.
PCR cullet to the batch will further
definitely the material of choice not
products in a pure, inert and stylish
The whole rebuild was scheduled to
contribute to significantly reduce the
only for more than 3.100 employees
way.
8
Green Packaging International c Winter 2021
Glass has a very long history and is
and ideal for packing high-quality
Events Awards and&Exhibitions Accolades
Mondi scores a hat trick at Austrian Green Packaging Star Awards
M
ondi, a global
aims to close the loop by working
company in packaging
across the whole supply chain. The
and paper, has won
partnership involves Mondi recycling
three awards for
Tesco’s existing corrugated packaging
sustainable packaging
waste and then transforming it
at the Austrian Green Packaging Star
into EcoVantage paper. By working
Awards.
alongside its converters’ network,
The annual Green Packaging Star
shopping bags are produced that are
Awards recognise environmentally-
used by customers of Tesco Central
friendly packaging and recycling
Europe. This partnership helps Tesco
solutions, as well as packaging-
work towards its net zero emission
related improvements in operational
goal, using recycled and fresh
processes in production, logistics and
fibres that are combined to deliver
distribution. The award is presented by
a recyclable and high-performing
Kompack magazine and the Austrian
shopping bag.
Research Institute for Chemistry and Technology. The judges of these awards
WalletPack Recyclable for wellknown German deli meats
recognised the high standard of the
Working with Bell Germany, Mondi
following three Mondi products:
created packaging for the meat
verified by the German institute
action plan, MAP2030, we have set
producer’s ‘Abraham’ range of sliced
cyclos-HTP as 93% recyclable. The
out our ambitious sustainability
EcoVantage paper for
deli meats. WalletPack Recyclable, a
folded approach keeps the deli meats
commitments and targets for the
Tesco shopping bags
mono-material solution that helps
fresh and easy to access and requires
next ten years. We are delighted that
Mondi’s collaboration with the retailer
prevent food waste and has been
37% less material to be produced.
these products have been recognised
Launched in early 2021, it is set to save
by the Kompack Green Packaging
35 tonnes of plastic waste per year for
Star awards for their sustainability
Bell Germany.
credentials”.
Functional Barrier Paper substituting plastic packaging Mondi’s barrier-coated functional papers aim to transform packaging for a range of products including food and toys where, until now, paper has been unimaginable as a sustainable alternative. An ideal replacement for plastic laminates, the barrier papers can be used for dry food, frozen food, secondary packaging, and flow pack applications. Fully recyclable in most existing paper streams, they protect against grease and water vapour and can run on existing form-fill-and-seal (FFS) lines. Peter Orisich, CEO Flexible Packaging & Engineered Materials, Mondi, says: “We are committed to taking action on climate and creating circular driven solutions. With our Green Packaging International c Winter 2021
9
Product Circular Economy News
Pulpac now a 4evergreen member PulPac joins 4evergreen, the cross-industry alliance promoting fibre-based packaging for the circular economy
P
ulPac has joined as a new member of 4evergreen. This unique cross-sector alliance unites the industry’s entire value
chain, promoting co-operation and innovation for a sustainable and circular economy, within fibre-based packaging. “The common goal of the 4evergreen alliance is to perfect the circularity, whilst raising awareness of the advantages of fibre-based packaging such as low environmental impact. By doing this work, we are aiming to raise the overall recycling rate of fibre-based packaging to 90% by 2030. Innovation stands at the heart of our alliance, and PulPac, with its innovative fibre-forming
We can convert fibre into packaging up to ten times faster than conventional fibre forming methods, while decreasing CO2 emissions by up to 90%, all while conserving a lot of valuable water
technology, is a most welcome
“What we bring to this alliance of
seeks a shift to a sustainable circular
member,” said Susanne Haase,
experts and world-leaders is a novel
economy,” confirmed Linus Larsson,
Program Director, 4evergreen Alliance.
production technology that can
CEO of PulPac.
4evergreen is a strong alliance of
accelerate the transition to fibre-based
4evergreen was created as a forum
industry leaders from pulp, paper and
packaging even further, and open
where organisations and companies
board manufacturers and recyclers
new possibilities of cost-competitive
from across the fibre-based packaging
such as International Paper, MM
sustainable fibre solutions. We can
value chain for the first time could
Group, Stora Enso, UPM and Smurfit
convert fibre into packaging up to ten
join forces for a common cause, to
Kappa, together with global brands
times faster than conventional fibre
raise the overall recycling rate of
like Pepsico, Nestlé, Danone, IKEA and
forming methods, while decreasing
fibre-based packaging to 90% by
P&G, as well packaging producers
CO2 emissions by up to 90%, all while
2030. As a cross-industry alliance it
and converters, such as Tetra Pak,
conserving a lot of valuable water. We
can drive a system-wide shift to the
Seda and AR Packaging, to retailers
have a strong belief that partnerships
next level of circularity and deliver
and suppliers within the value chain,
across industries and value chains
a holistic approach to optimise
all the way to waste management
are integral to unlock the very rapid
the sustainability of fibre-based
companies.
change needed today, as the world
packaging. “Plastic pollution is a global problem that must be tackled jointly and with globally viable solutions. Fibre-based packaging is a game-changer. We look forward to collaborating within the alliance, share our know-how and get insights on how we can leverage Dry Molded Fibre for the circular economy. Together, we can bring about change and create packaging that is designed for purpose, and just makes good sense
Linus Larsson, CEO of Pulpac. 10 Green Packaging International c Winter 2021
Susanne Haase, Program Director, 4evergreen Alliance.
for business, consumers, and the world we share,” concluded Larsson.
Product Metsä Board News
Metsä Board’s paperboard production line in Kemi celebrates its 50th year
M
ore than 50 years ago, on 16 October, 1971, the Kemi mill launched its liner production. The mill,
which originally produced brown kraftliner, has developed its products to serve as an increasingly highquality material for packaging and showcases. Today, Metsä Board’s Kemi mill is a leading producer of coated white top kraftliners. The Kemi mill has been a forerunner in the product development of coated white liners. In 1975, the mill’s bleaching plant was completed, and the production of mottled liner began soon after. Following investments, the production of white top kraftliner
‘Kemi’ is synonymous with quality.
corrugated board has introduced
began in 1986. In 1990, the degree
“Customers all around the world want
major changes to production
of upgrading was further raised with
to buy ’Kemi’ when they mean top-
methods: the machines now run
the launch of coating, followed by
quality white kraftliner,” says Product
at lower temperatures and save up
investments made in double-coating
Manager Kemi Mill Panu Räsänen.
to a third of energy compared to
in 2011. Over the years, investments
Kraftliners produced at Metsä
earlier production. Coated liner has
have been made in new technology,
Board’s Kemi mill are used as
played an important role in reducing
with production capacity more than
surface material for corrugated
the carbon footprint of corrugated
doubling from 180,000 to 425,000
board and are known around the
board. As packaging material,
tonnes. This has made the Kemi
world for their consistency and
corrugated board is a prime example
mill the world’s largest producer of
first-class printing surface. The
of a circular economy, thanks to its
coated white top liners and the word
upgrading of coated liner into
high rate of recycling.
Over the years, investments have been made in new technology, with production capacity more than doubling from 180,000 to 425,000 tonnes
Today, Metsä Board’s Kemi paperboard mill employs around 120 professional employees, who – with their uncompromising attitude to quality – have been crucial to the success of Kemi’s kraftliners. The current investment will increase the production of white top kraftliner and further improve the mill’s material and energy efficiency. Metsä Fibre’s investment in the Kemi bioproduct mill will create a sustainable foundation for a fossil-free future and ensure the next 50 years of success of Kemi liners. Green Packaging International c Winter 2021
11
Product News
Stoelzle Glass Group wins over by innovative decoration techniques
I
n occasion of the Luxepack Monaco show, which took place end of September, Stoelzle Glass Group showed its huge expertise in the manufacturing and decoration
of outstanding high-quality glass packaging. They presented innovations, which set a clear focus on eco-friendly aspects and recycling, both key topics in the Group’s common sustainability strategy at all sites.
An ink made from old tyres For quite a long time the Stoelzle innovation teams, together with external experts have been working on the development of new, ecofriendly inks. Now, the company is proud to introduce an innovative, environmentally-friendly black printing ink, which has been developed from rubber waste, exclusively for Stoelzle.
that such a decoration might be a
The Recovered Carbon Black, which
labelling!
is used as a basis of the new inks,
The embossing can be done on
derives a 100% from end-of-life tyres.
flint bottles as well as on already
Printed bottles obtain a deep black
coated ones. There’s almost no
silk-screen effect, which is unlikely to
limitation in terms of colours:
be distinguished from decoration with
gold, silver, multicolour, gradient,
whatever suits best. In addition, embossed bottles can
compared to standard lacquering. Stoelzle Masnières Parfumerie is
still be recycled and will therefore be
very proud of their first collaboration
true part of the circular economy.
with the Editions de Parfums Frédéric Malle teams. Perfume Gun, a unique
Next generation of screen-printing
collection of home fragrance guns
common black inks. The recycled ink
The Stoelzle decoration teams
the innovative powder coating
saves Carbon, which is a precious raw
have set themselves the goal to
technique Quali Glass Coat. Applied
material and contributes to reduce
further develop the screen-printing
to amber bottles, commonly used
rubber waste at the same time.
techniques in order to allow utmost
in the pharmaceutical industry, the
fine, distinctive, detailed and almost
40-micron powder coating gives
dark black colour as well as in shades
photo-realistic artworks. The screen-
a perfectly smooth surface with a
of grey and is available in all three
printing is still based on classic inks,
beautiful high-end matt finish.
decoration sites of the Stoelzle Group,
but on a much higher level of quality
in France, Poland and the UK.
and broad choice of colours.
The recycled ink decor is available in
was the first bottle treated with
TIGITAL Another kind of powder-based
Embossed Lettering
Eco-friendly powdercoating ‘Quali Glass Coat 2.0’
decoration is the innovative TIGITAL
Normally, embossing is done directly via the mould during production of
Already presented last year, the Quali
realistic artworks to be acheived,
the bottles. Stoelzle offers a cold end
Glass coat 2.0 technique, Stoelzle’s
whilst saving 85% of C02 emissions
embossing, which can be applied
special powder coating process,
compared to classic screen printing.
to the bottles like a label, which
has won the ‘Coup de Coeur’ at the
This technique is suitable for very small
remains invisible. The secret of this
Formes de Luxe Awards for being
lots and allows a high level of flexibility.
outstanding decoration technique is
both ecofriendly and appealing.
For more information please contact
the perfect cutting of the embossed
The innovative, eco-friendly powder
Sylvie Borin
features. From looking closely or
coating is completely solvent-free and
T:+ 33 (0) 6 11 73 55 00
even touching, no one would guess
helps save up to 77% of CO2 emissions
E: Sylvie.borin@syboconcept.fr
12
Green Packaging International c Winter 2021
technology, which allows photo-
Product News
Antalis Packaging reduces distillery’s transit breakages to zero
A
ntalis Packaging created a fully-insured, pulpbased bottle protection solution for Sloemotion Distillery – an artisan
spirits business – which has resulted in a reduction in transit breakages from 1 in 20 to zero. Sloemotion Distillery based in Yorkshire is a business creating spirits and liquors. Farm shops form its main customer base along with direct sales from its online shop. Antalis’ Northern packaging team helped Sloemotion to create a bespoke outer box with a three-part moulded pulp insert capable of holding bottles of various shapes and sizes, to reduce in-transit breakages. Sustainability is at the heart of Sloemotion, from their traditional, low-impact, small batch production processes to their packaging. However, they were experiencing
scale and scope of the requirement.
“The client’s damages were having
to the effectiveness of the new
high levels of breakages during
Sloemotion’s existing packaging was
a negative effect on the company’s
packaging”.
transit, so the client had resorted to
a standard carton with either a six
bottom line, as well as on the
More information:
packing each order in two boxes for
or 12-cell divider. Bottles in different
environment, due to over-packaging.
Rachel Bosworth – Seventh Wave
protection. The issues were affecting
shapes and sizes needed to be
The solution we devised used off-
Marketing & PR
the company’s bottom line and
accommodated, a single box might
the-shelf and bespoke components.
T: 07946 385 985
increasing its environmental impact.
contain a variety of bottles.
The fact that they are now able to
E: rachel@seventhwavemarketing.
insure their deliveries is testament
co.uk
Antalis Packaging team visited the Sloemotion Distillery to assess the
Antalis helped to create a threepart moulded pulp solution to keep the bottles secure in the outer carton. The 10cm-deep base of the insert has multiple ridges, enabling it to hold a
Bespoke outer cartons in four different sizes were also produced to ensure a snug fit and quality of presentation. To ensure effectiveness, drop tests were carried out with a success rate of 100%
variety of sizes of bottle. The middle part sits on the shoulder of the bottle while the final part sits over the top of the neck. In total, 90% of each bottle is covered, offering optimum protection during transit. Bespoke outer cartons in four different sizes were also produced to ensure a snug fit and quality of presentation. To ensure effectiveness, drop tests were carried out with a success rate of 100%. Ben Oakes, Packaging Account Manager at Antalis UK, comments Green Packaging International c Winter 2021
13
Product News
Sustainable Silphie-packaging from OutNature at Lidl and Kaufland
W
ith its brand
K-Bio own brand will also be offered
OutNature, the
in the new packaging at Kaufland,
environmental
Germany.
division of the Schwarz
Silphie-paper is particularly resource-efficient and can be used
Group, PreZero, has developed new
in a variety of ways in the food and
sustainable fibre and paper products
non-food sectors. With a share of at
for packing solutions in trade and
least 35%, the fibres of the energy crop
industry. After a successful pilot phase,
form the basis for the novel packaging.
the two retail divisions, Lidl and
Regional Silphium cultivation reduces
Kaufland, are gradually introducing the
transport distances and associated CO2
innovative paper packaging based on
emissions. In addition, the processing
Silphium from now on in the fruit and
plant requires little water and energy,
vegetable field, starting with organic
and the fibres are obtained without the
cress. At Lidl, organic cress has been
use of chemicals.
made available in Silphie-packaging
In addition, Silphium also offers a
harnessing Silphium as a new raw
in the category ‘Packaging Materials &
since 11 August, initially in Southern
sustainable perspective for farmers, as
material produced in Germany that
Components’.
Germany, whereas at Kaufland, it is
it is, amongst others, insect-friendly,
is revolutionising the paper and
due to be available nationwide in all
stores CO2 in the soil and protects it
packaging industry.
stores throughout Germany. This marks
from wind and water erosion. The
OutNature received the German
the start of a series of many other
robust, perennial energy crop has
Packaging Award in the category ‘New
water or fat. In this way, the novel
product changes: Organic tomatoes,
so far been used exclusively for the
Material’ at the end of 2020 for the
paper can become a possible substitute
apples, and mushrooms, for example,
production of biogas. OutNature has
idea of manufacturing sustainable
product for plastic packaging in the
will follow soon at Kaufland and is
succeeded in separating the plant
packaging from Silphie-fibres. This was
future and thus contribute to the
expected to expand to other national
fibres using a biothermal process
followed at the start of 2021 by the
vision of the international group-wide
companies. In the coming months,
prior to bioenergy generation.
prestigious WorldStar Award from the
plastics strategy REset Plastic ‘Less
smoked and Stremel-salmon from the
In this way, the PreZero brand is
World Packaging Organisation (WPO)
Plastic – Closed Loops’.
Further research is expected to provide Silphie-paper with additional barrier-properties, for example against
C&T Matrix adds Sprint Balance Pro to its range edge and excessive patch-up.
requires less cutting rule, labour time
Sprint Balance Pro has been
method of balancing the cutting
developed by the team at C&T
die uses a 23.80 cutting rule set at
Channel Matrix (C&T) to improve the
intervals along the back of the cutting
new method of balance from C&T.
eradicates the need for rubber on each
balancing of flatbed cutting dies for
die where there is no box or carton
Where previously manufacturers
side of the cutting rule and is highly
both folding carton and corrugated
profile. (This is calculated by the
would calculate rules, they can now
cost-effective.
manufacturers.
number of metres used in the carton
simply replace with a single strip of
or box profile layout). If manufacturers
Sprint Balance Pro rubber. In addition,
Director, at C&T comments, “Sprint
traditional balancing method on a
don’t balance the die correctly, this
the new rubber can be used on the
Balance Pro offers our customers a
die board using rule. The traditional
can lead to excessive wear on the grip
side of the die board.
cost-effective, quick, easy solution to
Sprint Balance Pro replaces the
There are many advantages to the
For carton and corrugated
Howard Mead Group Commercial
the issues caused by the traditional
converters, this means there is no need
balancing methods and demonstrates
to remove or nick rules when running
our commitment to working with our
an oversize sheet and the die is kept
clients to ensure they achieve the best
in perfect condition without need for
creasing results and optimise their
costly alterations. It also saves time
matrix performance.”
for the operator and reduces tonnage and patch-up. For die makers, Sprint Balance Pro replaces several production processes, 14 Green Packaging International c Winter 2021
and reduces laser time. Additionally, it
For further details regarding C&T Channel Matrix and its innovative creasing matrix solutions visit www. candtmatrix.co.uk
Product News
Mondi makes shopping more sustainable for SPAR and Food Lover’s Market in South Africa even when cold products and liquids
company in packaging
condense quickly. It also withstands
and paper, and
longer customer journeys on public
Taurus Packaging
transport.
have developed a
Collaborating with Taurus
fit-for-purpose reusable shopping
Packaging, two million paper
bag that can carry groceries and
shopping bags will be produced
meet the needs of the demanding
per month using Mondi’s paper,
Southern African retail marketplace.
providing a recyclable, renewable and
Mondi’s Advantage Kraft Plus with
PEFC certified, sustainably-sourced
wet strength makes this paper bag a
alternative to plastic.
great alternative in a market where
This new solution has found
plastic bags have traditionally been
a home with two customers,
used.
SPAR South Africa and Food
Mondi’s kraft paper for shopping
Lover’s Market, both national
bags is strong enough for South
chains committed to finding more
Africa’s demanding weather
sustainable solutions for their
conditions, including humidity.
customers. Food Lover’s Market have
Its wet strength meets the 16kg
banned plastic bags from their stores,
standard requirement of the South
and the new paper shopping bags
African market and resists tearing
have already been well-received by
(Photos: Mondi, PR194)
M
ondi, a global
customers as a more sustainable
the use of plastic bags,” says Devin
alternative.
Galtrey, Spar South Africa.
“These paper bags are a part of
finding fit-for-purpose solutions that
responsibility to the environment
make ‘using paper where possible
and climate change. As such, it was
and plastic when useful’ a reality.
a natural step to replace plastic
Applying our customer-centric
with paper bags. The response from
EcoSolutions approach, we were able
consumers has been overwhelmingly
to support Taurus in their search for
positive as the paper bag itself is very
a sustainable paper bag alternative.
strong and on average can be used
With our kraft paper expertise, we
seven times and carrying a weight
have made it possible to still use
of about 10kg,” says Angela van der
and reuse these paper bags under
Merwe, Packaging Co-ordinator at
demanding handling conditions,”
the Food Lover’s Market Group.
says Conny Josefsson, Sales Director
“These robust shopping bags
Mondi makes shopping more sustainable for SPAR and Food Lover’s Market in South Africa. (Photos: Mondi, PR194).
“At Mondi, we are committed to
our commitment to embrace our
Sack Kraft Paper, Mondi.
make it possible for us to provide a
Mondi’s Advantage Kraft Plus
sustainable yet practical alternative
with wet strength and other water-
for our customers. Where paper bags
repellent paper grades are available
used to tear easily, this paper repels
globally with a focus on markets
water so makes it possible for us to
where humidity and rain can limit
provide a practical, reusable and
paper packaging options, such as
recyclable alternative that reduces
shopping bags or cement sacks. Green Packaging International c Winter 2021
15
People
Pro Carton appoints new General Manager
T
oday, Pro Carton, the
Management at Tetra Pak and most
promote the sustainability credentials
European association of
recently at Amcor as Global Key
of cartons, positioning it as the
carton and cartonboard
Account Director, based in Singapore.
material of choice for forward thinking
manufacturers, announces Winfried Muehling as
brands. Packaging from nature –
As the packaging industry evolves
Packaging for nature!”
from a linear to a circular economy
new General Manager, following the
model, Winfried Muehling will promote
recent retirement of Tony Hitchin.
cartons as a modern, renewable and
With sustainability high on the agenda
recyclable form of packaging, as well
of many FMCG businesses, Winfried
as highlighting their unique design and
Muehling will continue to promote
promotional assets.
Winfried Muehling, General Manager of Pro Carton, commented: “It is an honour to be appointed as the new
Winfried Muehling, General Manager of Pro Carton.
General Manager of Pro Carton and I
global perspective, and has an innate
lie ahead. The cartonboard industry has
am excited for the opportunities that
the many advantages of cartonboard
There is a strong case for brands to
and cartons to brand owners, retailers,
adopt sustainable packaging, with Pro
understanding of consumer trends and
worked hard to ensure consumers see
consumers, and government.
Carton’s own research showing that
expectations within packaging. We
cartonboard and cartons as the best
60% of European consumers base their
know Winfried to have a ‘play to win’
choice when it comes to environmentally-
working in the global packaging and
purchasing decisions on a product’s
attitude, this will support the industry
friendly packaging. We must further
FMCG industry, Winfried Muehling
packaging. As such, Winfried Muehling’s
and Pro Carton’s members to develop
stress the unique advantages, positioning
has held managerial positions in
main objective will be to demonstrate
to the next level.
it as a natural packaging material,
the chemical, food and beverage
the benefits to FMCG and Pharma
and capital equipment sectors,
companies, as well as to retailers in
years of dedicated service that have
that can be recycled time and time
demonstrating a passion to bring
order to make cartons and cartonboard
put cartonboard at the heart of
again. With cartonboard we meet all
stakeholders along the value chain
their first choice when seeking green
conversations about sustainable
the requirements for a circular economy
together and to deliver consistent
packaging solutions.
packaging. Now, with the UN Climate
today already. I am passionate about
With almost 30-years’ experience
“I thank Tony Hitchin for five
produced from renewable resources,
Change Conference (COP26) having
the environment and protecting it
Pro Carton, said: “I am delighted that
taken place, we are at a pivotal
for future generations, which is why I
President Corporate Accounts
Winfried has joined the Pro Carton
time. Businesses need to consider
want to ensure cartonboard packaging
at Ecolab, Sales Director for MM
team. He brings a wealth of industry
their choices and under Winfried’s
becomes the premier sustainable
Board & Paper, Vice President Sales
knowledge and experience, from a
leadership Pro Carton will further
packaging solution.”
commercial and operational excellence. His previous roles include, Vice
Horst Bittermann, President of
PulPac appoints Conny Högström as Tech Centre Manager “I am very happy to be part
PulPac takes another important
Manager at PulPac. The PulPac Tech Center holds world-leading know-how within Dry Molded Fibre. The dedicated Tech Centre team has unique expertise within tooling, application
step in the global commercialisation
of the fantastic journey that the
and material development,
of its innovative manufacturing
PulPac team have set out on. I am
industrialisation and production
technology for fibre-based
passionate about getting staff and
adaptation and supports clients
packaging and appoints Conny
projects to go hand in hand, while
and partners in the Dry Molded Fibre
Högström as Manager for the
achieving great results. That is how
community.
company’s Tech Centre.
I believe I can contribute to the
“Now was the time to broaden
accelerated development of the
our team and Conny, with his
expanding team of skilled
Tech Centre and the amazing Tech
solid technical background
professionals as Tech Centre
Centre team. I am humbled by all
combined with experience from
the collective knowledge and know-
a leading position in production
the continued commercialisation
Conny Högström, new Tech Center Manager at PulPac.
how found in this competent team
and operations management, will
of Dry Molded Fibre. Conny most
leader, having been responsible for
and look forward to strengthening
allow us to further capitalise on the
recently comes from a position
development of teams, operations,
and streamlining our support to the
strength of Dry Molded Fibre as we
as Operations Manager at Seldén
facilities, special projects, strategic
organisation and the Dry Molded
continue to innovate, commercialise
Mast AB, the world’s biggest
and daily production co-ordination,
Fibre community, all with the clear
and grow - I’m very excited that
manufacturer of standardised
including organising, planning, and
focus to replace single-use plastics,
Conny is joining the team,” says
and customised yacht rigs. Conny
running production activities and
which feels very rewarding,” says
Sebastian Roos, Chief Technology
brings a profound experience as a
improving processes and routines.
Conny Högström, new Tech Centre
Officer at PulPac.
Conny Högström joins the
Manager, a new position, to support
16 Green Packaging International c Winter 2021
People
82.5%
Green Packaging International c Winter 2021
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