Green Packaging International Winter 2021

G R E E N PACKAGING

Industry News

I N T E R N AT I O N A L

2 Industry News

10

11

Climate Adaption

Valmet

Volume 2 Number 5 - Winter 2021

11 Green Packaging International c Winter 2021

1

Comment/Contents Industry News

W

elcome to the Winter 2021 issue of Green Packaging International.

Contents

Firstly, I would like to thank all those readers who took

2

the time to confirm their re-registration for the coming year and offer subjects of interest for inclusion on our

editorial pages.

Industry News

Aluminium packaging recycling rates continue to increase, shows Q2 PRN data

Many of us will have been following the COP26 climate change conference in Glasgow where agreements for halting deforestation and replanting trees appear to have had gone well. This is good, but just as encouraging was a TV interview on the same day with a well-known manufacturer of sustainable paper and packaging materials, who detailed the process of taking recycled materials and turning them into new products.

This interview was a well-informed item concerning the recyclability of paper-based materials and how the perception that huge volumes of trees were needed for this process was false. It was clearly pointed out just how

Awards & Accolades

9

Mondi scores a hat trick at Austrian Green Packaging Star Awards

small the actual volumes of virgin fibre used in the industry are and if the drive to replace the bulk of plastic packaging was to continue then the pulp and

10

paper industry was up to the job.

Looking forward to next year, contributions on any of the following subjects are welcome from 1 January, 2022, and should be with me no later than 11 February where possible: Paper, Board & Corrugated; Metal Packaging; Glass

Circular Economy

Pulpac now a 4evergreen member

packaging; Bio Packaging; Equipment; and Recycling Finally, may I take this opportunity to wish you all a Merry Christmas and a Happy New Year.

Metsä Board

Vince Maynard Publisher Cover picture - Stoelzle Glass Group - Product News page 12

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Metsä Board’s paperboard production line in Kemi celebrates its 50th year

G R E E N PACKAGING

12

I N T E R N AT I O N A L

Volume 2, Number 5 – Winter 2021 Contact information PUBLISHER &

REGIONAL REPRESENTATIVE

EDITORIAL DIRECTOR

Einar Johansson

Vince Maynard

Mobile: +46 70 234 80 85

KVJ Enterprises, Tralee, Hillcrest Road,

Email: einar.lennart@gmail.com

Edenbridge, Kent, TN8 6JS, UK

PRODUCTION

Tel: +44 (0) 1732 505724

Anthony Wiffen

Mobile: +44 (0) 7747 002286

ASTAC Business Publishing

Email:

Tel: +44 (0) 1460 261011

pulppaperlogistics@virginmedia.com

Mobile: +44 (0) 7557 280 769

CONSULTANT EDITOR David Young Tel: +44 (0) 1737 551687 Mobile: +44 (0) 7785 796826 Email: youngeditorial1@btinternet.com ISSN 2634-4394

Email: anton_print_1@mac.com

PRINTING Brown Knight and Truscott Tunbridge Wells, Kent, TN2 3BW, UK Tel: +44 (0)1892 511678

Product News

Stoelzle Glass Group wins over by innovative decoration techniques

People

16

Pro Carton appoints new General Manager

G REEN PACKAGING I N T E R N AT I O N A L

Editorial Deadline for the Spring issue of GPI 11/02/2022

©2021 KVJ Enterprises

Green Packaging International c Winter 2021

1

Industry News

Aluminium packaging recycling rates continue to increase, shows Q2 PRN data

A

ccording to data released

while maintaining focus on our goal

by the Environment Agency

of achieving close to 100% aluminium

in July, 42,857 tonnes of

recycling across the UK.” For more information about

aluminium packaging were

collected for recycling in Q2 2021, an

Alupro, or its MetalMatters and Every

increase of almost 5% compared to the

Can Counts behavioural change

same period in 2020 (40,903 tonnes).

programmes, visit www.alupro.org.

So far in 2021, 84,704 tonnes have

uk. To access the latest aluminium

been collected in total (an increase

packaging recycling data, visit the

of 7,650 tonnes compared to Jan-Jun

National Packaging Waste Database

2020), including more than 59,000

(NPWD).

tonnes from kerbside, bring and

*National Packaging Waste Data (NPWD)

on-the-go systems (up 11%), as well

the UK reached its highest-ever rate

we’re over two-thirds of the way to

reports 2020 sales based on 2019 actual

as c.23,000 tonnes recovered from

for aluminium packaging recycling

achieving our 2021 target at only half

volumes. Rather than using 2019 production/

incinerator bottom ash (up 7%).

(68%*), including an impressive

way through the year.

sales volumes (as reported on NPWD) to

With a target of 66% and a carry-in

82%** for aluminium beverage cans.

“Such impressive figures can be

determine the aluminium packaging recycling

of 8,326 tonnes, the sector is on track

With numerous national lockdowns,

attributed to greater public awareness

rate, the figure referenced in column one

to once again surpass its collection

remote working and reduced

about the benefits of aluminium

(68%) uses predictive data for 2020 to

goal and achieve a record-breaking

commuting, home consumption

recycling and positive action towards

provide a more accurate calculation. If 2019

recycling rate. Indeed, according to

increased significantly. This saw

improving resource efficiency. While

production/sales volumes were used, the

the Environment Agency data, 67%

kerbside collection rates soar.

it’s difficult to predict trends for the

aluminium packaging recycling rate for 2020

rest of the year, we are optimistic that

would be 71%.

of the annual target has already been achieved.

Tom Giddings, General Manager of Alupro, commented: “In 2020,

“It’s pleasing to see that, despite higher targets and a return to the

collection tonnages will continue to

workplace, the UK has maintained

prove positive. As such, it’s important

calculated based on sales data reported

record-breaking rates. Indeed,

that we celebrate these successes,

confidentially by drinks can manufacturers.

**The drinks can recycling rate is

Ardagh Glass Packaging awarded ENERGY STAR plant certifications Ardagh Glass Packaging, a business

be awarded ENERGY STAR plant

by optimising our manufacturing

goals,” said Jean Lupinacci, Chief of

of Ardagh Group, was awarded two

certifications, reflecting a legacy

operations, maximising the use of

the ENERGY STAR Commercial &

ENERGY STAR® plant certifications

of continued energy savings. Since

recycled materials and lowering

Industrial Branch.

for superior energy performance

2010, ten Ardagh facilities have

energy consumption”.

from the U.S. Environmental

received 47 ENERGY STAR plant

Ardagh’s recognised facilities

certifications, 13 of AGP – NA’s

Protection Agency (EPA).

and building certifications. AGP

have improved energy performance

facilities are ISO 14001 certified,

– NA remains the only U.S. glass

by upgrading and optimising

making Ardagh an environmental

Bridgeton, New Jersey, and Madera,

container manufacturer to earn this

furnaces, utilising recycled glass,

leader in the packaging industry.

California, have demonstrated

recognition for multiple facilities

reclaiming waste heat and installing

best-in-class energy performance

over multiple years.

energy-efficient lighting fixtures,

Ardagh’s 100% and endlessly

among many other energy-saving

recyclable glass packaging, visit our

initiatives.

website: www.ardaghgroup.com

Two AGP – NA facilities, located in

and perform within the top 25%

2

In addition to the ENERGY STAR

“Ardagh Glass Packaging is

For more information about

of similar facilities nationwide for

honoured to have two glass

energy efficiency and meet strict

production facilities that are

energy efficiency performance levels

ENERGY STAR certified,” said John

to greater economic development,

Gina Behrman, Vice President,

set by the EPA.

“Energy efficiency contributes

Further information

Sadlier, Chief Sustainability Officer

greater competitiveness and a

Marketing, Communications &

This is the seventh consecutive

at Ardagh. “As part of Ardagh’s

healthy environment while helping

NPD at Ardagh Glass Packaging –

year for Bridgeton and the eighth

sustainability journey, we strive

organisations meet their health,

North America, gina.l.behrman@

consecutive year for Madera to

to reduce environmental impact

environmental and cost reduction

ardaghgroup.com

Green Packaging International c Winter 2021

Industry News

Packaging Innovations and Empack returns to the NEC for 2022

P

ackaging Innovations and Empack returns to Birmingham’s NEC on 16-17 February, 2022, to kick-start the year for the

whole packaging journey, from design and development through to packing, filling and fulfilment.

As the UK’s largest packaging event, the show will connect specifiers and buyers with the suppliers, materials, technologies and expert knowledge they need to create the future of their brand’s packaging and packing lines. With content tailored for the food and

business and innovation opportunities

leaders, innovators and policy

will have the opportunity to discover

drinks, pharmaceutical and chemical,

for everyone involved in designing and

influencers as they put some of the

the very best the packaging industry

personal care, household, label and

developing primary and secondary

sector’s most pressing issues under

has to offer across all sectors and

printing, and contract packing sectors,

packaging, with new materials and

the microscope.

be able to learn from the brightest

the event is guaranteed to help

formats across the event.

everyone involved in the packaging

For directors of packaging and

Renan Joel, Divisional Director

minds in the industry through our

at Easyfairs, comments: “We are

carefully curated content. I can’t wait

journey solve their challenges and get

filling operations, meanwhile, Empack

extremely excited to welcome

to welcome everyone back to the NEC

inspired for the year ahead.

next year.”

will provide a unique opportunity to

everyone back to the NEC for

At the show, visitors will be able to

meet with suppliers that understand

Packaging Innovations and Empack

meet with over 300 of the industry’s

the key trends and technologies that

in February. Nothing beats being

Innovations and Empack NEC 2022,

leading suppliers to discover the

can solve manufacturing challenges

able to share ideas and do business

please visit the registration page.

latest trends and innovations, from

faced by the industry.

face-to-face and after a year without

For any further information, please

the Birmingham show, there is a lot to

visit the Packaging Innovations and

catch up on.

Empack NEC 2022 website or contact

design and manufacturing through to on-shelf.

Packaging Innovations will bring new perspectives and create new

Alongside a packed show floor, the event will also host a free-to-attend seminar programme which will enable visitors to hear from industry

“As always, innovation remains at the heart of our NEC event. Visitors

To register to attend Packaging

the show team on +44 (0)20 196 4300 or PackagingUK@easyfairs.com.

DS Smith joins business leaders to Get Nature Positive Sustainable FTSE100 packaging

can help achieve the aims of the

share ideas of how this can be

Europe and North America in the next

company DS Smith has joined the

25 Year Environment Plan. The

achieved.

five years.

Get Nature Positive campaign to help

campaign engages and works with

Since the launch of its Now

tackle the loss of biodiversity.

businesses to halt and then reverse

and Next sustainability strategy in

Corporate Affairs at DS Smith said:

Greg Dawson, Director of

the catastrophic loss of nature

September, 2020, DS Smith has set

“At DS Smith we are committed to

the UK has committed to nature

worldwide, promote biodiversity and

and made progress across several

protecting and caring for the natural

positivity by 2030. The commitment

protect natural resources.

biodiversity targets, including

environment. It takes joint effort

As part of the G7 Nature Compact,

identifying and funding 100 different

from businesses, NGO’s, governments

decline of nature and biodiversity and

Smith will work together with more

biodiversity projects globally, such

and others – all working together

ensuring that economic decisions are

than 70 high profile companies in

as developing habitats for native

to tackle the loss of biodiversity. We

made considering this objective.

various industries to build a nature

animals and insects or reintroducing

are proud of the work we have done

positive future. Leaders from the

native plant species around their

so far and are now excited to join

Council for Sustainable Business

group convened at COP26 Nature Day

sites. The company has also

Get Nature Positive, continuing our

(CSB) – a group of business leaders

in Glasgow to inspire more businesses

committed to plant 50,000 trees

leadership in helping to build a more

advising Defra on how businesses

to commit to nature positivity and

(a tree for every employee) across

sustainable future”.

includes halting and reversing the

Get Nature Positive is led by the

By joining Get Nature Positive, DS

Green Packaging International c Winter 2021

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Industry News

Consumers say sustainable packaging influences their purchasing decisions

A

new report by Drapers,

they did not always trust brands and

the B2B publication

retailers that say they are sustainable

covering the fashion

and only 36% believe brands and

retail industry, in

retailers are doing enough to be

partnership with Smurfit

sustainable.

However, it is often a challenge

Kappa, a leading paper-based packaging company, has revealed that

for consumers to make exclusively

packaging matters to UK consumers

sustainable choices. Shoppers have

and plays a significant role in the

busy lives, and often have conflicting

purchasing decisions of shoppers.

priorities. Price can remain a barrier

Nearly two-thirds of respondents

for fashion purchases, with 76% of

(64%) stated they are more likely to

consumers stating they would buy

purchase from a brand or retailer if it

more sustainable fashion if it was

uses sustainable packaging.

more affordable. Taken together with the findings that half of consumers

Sustainable packaging strengthens brands’ perception

will pay more for sustainable

In the Drapers’ Sustainability and

demonstrating a growing appetite to

the Consumer 2021 report, fashion

incorporate sustainability into their

consumers stated the packaging

purchasing decisions.

packaging and delivery, consumers are

material their purchase arrives in matters, with 73% stating that the

third (33%) say they have rejected a

also underscores the importance

Expectation for leadership

use of paper or cardboard packaging is

purchase because of unsustainable

for businesses to understand the

The research found that consumers

important to them when considering

packaging.

opportunities in moving to sustainable

believe it is retailers (43%) who

packaging, the ramifications of

should be leading the way when it

a brand’s level of sustainability.

Commenting on the importance

Another 77% stated that brands

for retailers to introduce sustainable

inaction for reputation, and the role

comes to improving performance

should use as little packaging as

packaging, Eddie Fellows, CEO of

that sustainable packaging can play in

on fashion sustainability, ahead of

possible, while two-thirds (66%)

Smurfit Kappa UK and Ireland, said:

reaching sustainability targets.

Government (27%) and consumers

stated it is important to them that the

“Packaging is a visible and tangible

packaging can be recycled.

signal of a brand’s commitment to

amongst retailers that switching

27% of consumers believe retailers are

However, perhaps more

leading the way.

“There is often a misunderstanding

themselves (12%). Despite this, only

sustainability. The report highlights

to a greener supply chain will incur

significantly for retailers, nearly

how sustainable packaging is

significant investment. We work

half (49%) of fashion consumers

increasingly becoming a significant

closely with our customers to help

Smurfit Kappa, commented:

surveyed said they would pay more

decision driver for consumers

them understand the longer-term cost

“Sustainability is one of the

for both sustainable packaging and

purchasing fashion and an indication

benefit of optimising and greening

challenges of our time. Packaging

sustainable delivery. In addition, a

of a brand’s sustainable status. It

their packaging supply chain.”

provides a clear opportunity for

Tony Smurfit, Group CEO of

brands and retailers to demonstrate

4

Green Packaging International c Winter 2021

Trust gap between consumers and brands, but appetite for change

their sustainability, and with the

The report also highlighted an

is an even more integral part of the

opportunity for brands and companies

brand experience. We continue to

to build consumer trust. Consumers

partner with an increasing number of

want to be more sustainable. It is

our customers who are responding to

often the case that consumers do not

the growing demand for sustainable

know which brands are committed to

packaging and as businesses strive

sustainable practices. The research

to meet, and accelerate, their

highlighted that over two-thirds

commitments to deliver a better

(69%) of consumers stated that

planet for all”.

continued growth of eCommerce, fitfor-purpose sustainable packaging

Industry News

Local VIPs visit Alupro’s Redditch headquarters

A

lupro recently welcomed

great to speak to Ms Maclean about

Rachel Maclean,

the infinite recyclability of aluminium

Member of Parliament

and its driving role within the circular

for Redditch, and Cllr

economy.

Rachel Maclean, Member of

Matthew Dormer, Leader

of Redditch Borough Council, to its

Parliament for Redditch, added: “As

headquarters in Worcestershire.

an important organisation located

Alongside taking a tour of the facility,

within my constituency, I first met

Ms Maclean and Mr Dormer met with

with the Alupro team in 2018 and

the Alupro team to find out more

was hugely impressed with the

about the organisation’s pivotal

organisation’s diverse range of

role in helping the UK to improve its

consumer engagement programmes

aluminium packaging recycling rate.

and commitment to improving the

Representing the aluminium

UK’s aluminium packaging recycling

packaging industry, Alupro works in partnership with local authorities, the waste management industry and the

Rachel Maclean MP, member of parliament for Redditch, and Cllr Matthew Dormer, Leader of Redditch Borough Council.

Deposit Return Scheme.

rate.

“With several government policies set to impact the packaging industry over the coming years, it was

wider packaging sector to stimulate

and highlighted the positive impacts

the UK’s collection infrastructure.

of its MetalMatters and Every Can

As well as acting as the voice of the

Counts initiatives, which have helped

said: “It was a pleasure to welcome

and the team to discuss the positive

industry on issues of government

the UK to reach its highest-ever

Rachel Maclean, MP, and Cllr Matthew

impacts that these could have and

policy and legislative development,

aluminium packaging recycling rate

Dormer to our Redditch headquarters

understand how legislation can act

Alupro manages information and

despite the Covid-19 pandemic. Tom

and collectively explore some of

as an enabler to realising a circular

education campaigns to encourage

Giddings, Alupro’s general manager,

the most important issues facing

economy for packaging materials.”

participation in recycling schemes.

explained the organisation’s support

the packaging industry. With a clear

of the Environment Bill and views on

interest in reducing plastic waste

or its latest information and education

the introduction of a well-designed

and tackling marine pollution, it was

campaigns, visit www.alupro.org.uk.

During the visit, the team discussed the circular properties of aluminium

Commenting on the visit, Tom

fascinating to reconnect with Tom

For more information about Alupro,

Aluminum beverage can retains edge as most sustainable beverage package The Aluminum Association and

(PET) bottles. Aluminum beverage

Can Manufacturers Institute (CMI)

cans also contain anywhere from

released an updated report —

3X to 20X more recycled content

The Aluminum Can Advantage:

than glass or PET bottles and are

Sustainability Key Performance

far more valuable as scrap, making

Indicators 2021 — demonstrating

aluminum a key driver of the

the ongoing sustainability

financial viability of the recycling

advantages of the aluminum

system in the United States. This

beverage container compared

year’s report also introduces a

to competing packaging types.

brand-new KPI, the closed-loop

The report updates several key

circularity rate, which measures the

performance indicators (KPI) for

percentage of recycled material

2020 and finds that consumers

used to go back into the same

recycle aluminum cans at more

product – in this case a new

than double the rate of plastic

beverage container.

Green Packaging International c Winter 2021

5

Industry News

Packaging Design for Recycling Guide

A

global ‘Packaging Design

a reality. This resource was simply

for Recycling Guide’ has

not possible without our wonderful

been developed by ECR

collaborative partners who worked

Community (Efficient

alongside the WPO at every stage of

Consumer Response

the project.

“The WPO sees this new resource

– www.ecr-community.org), WPO (World Packaging Organisation –

as the first step to developing a

www.worldpackaging.org) and FH

consistent global notion of Circular

Campus University of Applied Sciences

Design Thinking for materials and

(www.fh-campuswien.ac.at), Austria,

Packaging. The next step is to

and is available for download.

encourage all of our 53 Member countries to not only use the tool, but

Design for recycling is part of circular product design and represents

also work with the WPO to develop

an important basis for holistic

more localised versions that suit their

sustainability assessment. Accordingly,

countries and regions. This is the only

circularity means that the packaging is

way to provide better quality of life,

designed in such a way that the highest

through better packaging, for more

possible recycling of the materials in

people globally,” adds Nerida Kelton.

use can be achieved. The goals here

Ernst Krottendorfer, Co-Managing

are resource conservation, the longest

Partner, Circular Analytics, who was

possible service life, material-identical

one of the key developers of this

recycling (closed-loop recycling)

international guide, stressed that “This

or the use of renewable materials.

guideline is just the first step towards

Circular packaging should therefore be

a common global understanding

designed and manufactured in such

and harmonisation of circular

a way that it can be reused (reusable

packaging design. Further steps will

solution) and/or that the raw materials used can be reused to a large extent

The document is a global recommendation of circular packaging design.

“As retailers and manufacturers

follow to either establish, or improve, harmonised collection and sorting flows for packaging in many countries

as secondary raw materials after the

applicable to all primary, secondary

use phase (recycling) and/or consist of

and tertiary packaging; provided that

start to publicly commit to

through the partnership with the WPO

renewable raw materials.

product-specific regulations of the

significantly reducing their plastic

Member countries and ECR community

packaging system are observed.

packaging over the coming years,

members. This new global guide is a

In order to be able to apply

According to Declan Carolan,

these recommendations should help

successful solution that was born from

fundamental knowledge of sorting

Co-Chair, ECR Community, ‘We are

to guide the conversation. The use of

international collaborative efforts

and recycling processes is necessary.

delighted to support the publication

a straightforward traffic light system

between the packaging, consumer

Packaging must, therefore, be

of these global recommendations

with colour coding, makes it easy to

products and retail sectors. We are

suitable for state-of-the-art sorting

for circular packaging design for

read and understand for all senior

proud that we, as Packforce Austria,

and recycling processes in addition

recycling. This guide aims to promote

executives. Getting buy-in from across

are contributing to the creation and

to its basic functions (e.g., storage,

knowledge development within the

the business and from those in your

further development of this guideline,”

transport, product protection, product

retail and Consumer Product Group

supply chain is essential when making

said Dr Krottendorfer.

presentation and convenience).

(CPG) sector as companies transition

such changes,” concludes Carolan.

recyclable packaging design, a certain

Nerida Kelton, WPO Vice President

The guideline will be continuously updated and adapted to changes

The ‘Packaging Design for Recycling

to new packaging designs that help to

Guide’ is a starting point to understand

minimise their environmental impact,

Sustainability & Save Food, adds:

in collection, sorting and recycling

Best Practice examples using state-

while ensuring packaging remains

‘Some months ago, when the

technology, as well as to future

of-the-art technology that can then

fit for purpose and continues to look

WPO had the idea to develop an

material developments.

be applied and tailored to suit the

good. We recognise both the challenges

international Circular Packaging

recovery and recyclability capabilities

and opportunities that the transition

Design Guide the project seemed

Guide: A Global Recommendation

and infrastructure on a regional and

to a circular economy will bring and

an impossible pipe dream. As we

of Circular Packaging Design’ is now

local level. The guide can be applied

understand that circular packaging

proudly release the first component

available on the WPO website via the

to products from the Food, Near-

and supporting recycling systems are a

of this guide to the world, the WPO

https://www.worldpackaging.org/

Food and Non-Food segments and is

crucial step in this process.

has shown that a dream can become

resources/41/ link.

6

Green Packaging International c Winter 2021

The ‘Packaging Design for Recycling

Industry News

Welcome to the leading international event for the forest industry The next PulPaper event will be held in Helsinki on 29-31 March 2022. PulPaper is the forum for the latest technology and offers optimal business and networking opportunities in a multinational environment. The global industry will once again be gathered in Helsinki.

For more information and contact details: pulpaper.fi #PulPaper2022

• Exhibition • Conferences • Business Forum • Excursions • Social events

BUILDING TOMORROW’S BIOECONOMY

PULPAPER IS ORGANISED AT THE SAME TIME WITH the leading Nordic chemistry and biotechnology event ChemBio Finland and the international chemistry conference Helsinki Chemicals Forum.

Organized by:

Green Packaging International c Winter 2021

7

Industry News

Stoelzle Glass Group is investing €22 million in their Austrian production site

F

ollowing its long-term

be completed within eight weeks.

growth strategy as a leading

The new expanded flint glass furnace

international packaging

will reach a daily capacity of around

glass manufacturer, the

270 tons of melted glass and will be

Stoelzle Glass Group is

state-of-the-art in terms of energy

investing a considerable €22 million in the Austrian site of Stoelzle Oberglas in Köflach in Autumn, 2021.

The demolition of the flint glass

efficiency and sustainability.

Modern melting technology will reduce the amount of energy used in the melting process by an estimated

furnace, which has been in operation

13% per ton of glass. Improved

CO2 emissions of all glass production.

at all Stoelzle sites worldwide, but

for eight years, providing more than

E-boosting allows the use of more

This investment is an important step

for many industries and branches,

500,000 tonnes of glass for the

green electricity in a flexible way in

towards decreasing the CO2 emissions

as well. Made from 100% natural

production of high-quality bottles

order to reduce the consumption of

by 50% by 2030.

raw materials, infinitely recyclable

for pharmaceuticals, food, beverages

natural gas. Adding around 20% of

and cosmetics, was begun in October.

PCR cullet to the batch will further

definitely the material of choice not

products in a pure, inert and stylish

The whole rebuild was scheduled to

contribute to significantly reduce the

only for more than 3.100 employees

way.

8

Green Packaging International c Winter 2021

Glass has a very long history and is

and ideal for packing high-quality

Events Awards and&Exhibitions Accolades

Mondi scores a hat trick at Austrian Green Packaging Star Awards

M

ondi, a global

aims to close the loop by working

company in packaging

across the whole supply chain. The

and paper, has won

partnership involves Mondi recycling

three awards for

Tesco’s existing corrugated packaging

sustainable packaging

waste and then transforming it

at the Austrian Green Packaging Star

into EcoVantage paper. By working

Awards.

alongside its converters’ network,

The annual Green Packaging Star

shopping bags are produced that are

Awards recognise environmentally-

used by customers of Tesco Central

friendly packaging and recycling

Europe. This partnership helps Tesco

solutions, as well as packaging-

work towards its net zero emission

related improvements in operational

goal, using recycled and fresh

processes in production, logistics and

fibres that are combined to deliver

distribution. The award is presented by

a recyclable and high-performing

Kompack magazine and the Austrian

shopping bag.

Research Institute for Chemistry and Technology.

The judges of these awards

WalletPack Recyclable for wellknown German deli meats

recognised the high standard of the

Working with Bell Germany, Mondi

following three Mondi products:

created packaging for the meat

verified by the German institute

action plan, MAP2030, we have set

producer’s ‘Abraham’ range of sliced

cyclos-HTP as 93% recyclable. The

out our ambitious sustainability

EcoVantage paper for

deli meats. WalletPack Recyclable, a

folded approach keeps the deli meats

commitments and targets for the

Tesco shopping bags

mono-material solution that helps

fresh and easy to access and requires

next ten years. We are delighted that

Mondi’s collaboration with the retailer

prevent food waste and has been

37% less material to be produced.

these products have been recognised

Launched in early 2021, it is set to save

by the Kompack Green Packaging

35 tonnes of plastic waste per year for

Star awards for their sustainability

Bell Germany.

credentials”.

Functional Barrier Paper substituting plastic packaging Mondi’s barrier-coated functional papers aim to transform packaging for a range of products including food and toys where, until now, paper has been unimaginable as a sustainable alternative. An ideal replacement for plastic laminates, the barrier papers can be used for dry food, frozen food, secondary packaging, and flow pack applications. Fully recyclable in most existing paper streams, they protect against grease and water vapour and can run on existing form-fill-and-seal (FFS) lines.

Peter Orisich, CEO Flexible Packaging & Engineered Materials, Mondi, says: “We are committed to taking action on climate and creating circular driven solutions. With our Green Packaging International c Winter 2021

9

Product Circular Economy News

Pulpac now a 4evergreen member PulPac joins 4evergreen, the cross-industry alliance promoting fibre-based packaging for the circular economy

P

ulPac has joined as a new member of 4evergreen.

This unique cross-sector alliance unites the industry’s entire value

chain, promoting co-operation and innovation for a sustainable and circular economy, within fibre-based packaging.

“The common goal of the 4evergreen alliance is to perfect the circularity, whilst raising awareness of the advantages of fibre-based packaging such as low environmental impact. By doing this work, we are aiming to raise the overall recycling rate of fibre-based packaging to 90% by 2030. Innovation stands at the heart of our alliance, and PulPac, with its innovative fibre-forming

We can convert fibre into packaging up to ten times faster than conventional fibre forming methods, while decreasing CO2 emissions by up to 90%, all while conserving a lot of valuable water

technology, is a most welcome

“What we bring to this alliance of

seeks a shift to a sustainable circular

member,” said Susanne Haase,

experts and world-leaders is a novel

economy,” confirmed Linus Larsson,

Program Director, 4evergreen Alliance.

production technology that can

CEO of PulPac.

4evergreen is a strong alliance of

accelerate the transition to fibre-based

4evergreen was created as a forum

industry leaders from pulp, paper and

packaging even further, and open

where organisations and companies

board manufacturers and recyclers

new possibilities of cost-competitive

from across the fibre-based packaging

such as International Paper, MM

sustainable fibre solutions. We can

value chain for the first time could

Group, Stora Enso, UPM and Smurfit

convert fibre into packaging up to ten

join forces for a common cause, to

Kappa, together with global brands

times faster than conventional fibre

raise the overall recycling rate of

like Pepsico, Nestlé, Danone, IKEA and

forming methods, while decreasing

fibre-based packaging to 90% by

P&G, as well packaging producers

CO2 emissions by up to 90%, all while

2030. As a cross-industry alliance it

and converters, such as Tetra Pak,

conserving a lot of valuable water. We

can drive a system-wide shift to the

Seda and AR Packaging, to retailers

have a strong belief that partnerships

next level of circularity and deliver

and suppliers within the value chain,

across industries and value chains

a holistic approach to optimise

all the way to waste management

are integral to unlock the very rapid

the sustainability of fibre-based

companies.

change needed today, as the world

packaging.

“Plastic pollution is a global problem that must be tackled jointly and with globally viable solutions. Fibre-based packaging is a game-changer. We look forward to collaborating within the alliance, share our know-how and get insights on how we can leverage Dry Molded Fibre for the circular economy. Together, we can bring about change and create packaging that is designed for purpose, and just makes good sense

Linus Larsson, CEO of Pulpac.

10 Green Packaging International c Winter 2021

Susanne Haase, Program Director, 4evergreen Alliance.

for business, consumers, and the world we share,” concluded Larsson.

Product Metsä Board News

Metsä Board’s paperboard production line in Kemi celebrates its 50th year

M

ore than 50 years ago, on 16 October, 1971, the Kemi mill launched its liner production. The mill,

which originally produced brown kraftliner, has developed its products to serve as an increasingly highquality material for packaging and showcases. Today, Metsä Board’s Kemi mill is a leading producer of coated white top kraftliners.

The Kemi mill has been a forerunner in the product development of coated white liners. In 1975, the mill’s bleaching plant was completed, and the production of mottled liner began soon after. Following investments, the production of white top kraftliner

‘Kemi’ is synonymous with quality.

corrugated board has introduced

began in 1986. In 1990, the degree

“Customers all around the world want

major changes to production

of upgrading was further raised with

to buy ’Kemi’ when they mean top-

methods: the machines now run

the launch of coating, followed by

quality white kraftliner,” says Product

at lower temperatures and save up

investments made in double-coating

Manager Kemi Mill Panu Räsänen.

to a third of energy compared to

in 2011. Over the years, investments

Kraftliners produced at Metsä

earlier production. Coated liner has

have been made in new technology,

Board’s Kemi mill are used as

played an important role in reducing

with production capacity more than

surface material for corrugated

the carbon footprint of corrugated

doubling from 180,000 to 425,000

board and are known around the

board. As packaging material,

tonnes. This has made the Kemi

world for their consistency and

corrugated board is a prime example

mill the world’s largest producer of

first-class printing surface. The

of a circular economy, thanks to its

coated white top liners and the word

upgrading of coated liner into

high rate of recycling.

Over the years, investments have been made in new technology, with production capacity more than doubling from 180,000 to 425,000 tonnes

Today, Metsä Board’s Kemi paperboard mill employs around 120 professional employees, who – with their uncompromising attitude to quality – have been crucial to the success of Kemi’s kraftliners. The current investment will increase the production of white top kraftliner and further improve the mill’s material and energy efficiency. Metsä Fibre’s investment in the Kemi bioproduct mill will create a sustainable foundation for a fossil-free future and ensure the next 50 years of success of Kemi liners.

Green Packaging International c Winter 2021

11

Product News

Stoelzle Glass Group wins over by innovative decoration techniques

I

n occasion of the Luxepack Monaco show, which took place end of September, Stoelzle Glass Group showed its huge expertise in the manufacturing and decoration

of outstanding high-quality glass packaging. They presented innovations, which set a clear focus on eco-friendly aspects and recycling, both key topics in the Group’s common sustainability strategy at all sites.

An ink made from old tyres For quite a long time the Stoelzle innovation teams, together with external experts have been working on the development of new, ecofriendly inks. Now, the company is proud to introduce an innovative, environmentally-friendly black printing ink, which has been developed from rubber waste, exclusively for Stoelzle.

that such a decoration might be a

The Recovered Carbon Black, which

labelling!

is used as a basis of the new inks,

The embossing can be done on

derives a 100% from end-of-life tyres.

flint bottles as well as on already

Printed bottles obtain a deep black

coated ones. There’s almost no

silk-screen effect, which is unlikely to

limitation in terms of colours:

be distinguished from decoration with

gold, silver, multicolour, gradient,

whatever suits best.

In addition, embossed bottles can

compared to standard lacquering.

Stoelzle Masnières Parfumerie is

still be recycled and will therefore be

very proud of their first collaboration

true part of the circular economy.

with the Editions de Parfums Frédéric Malle teams. Perfume Gun, a unique

Next generation of screen-printing

collection of home fragrance guns

common black inks. The recycled ink

The Stoelzle decoration teams

the innovative powder coating

saves Carbon, which is a precious raw

have set themselves the goal to

technique Quali Glass Coat. Applied

material and contributes to reduce

further develop the screen-printing

to amber bottles, commonly used

rubber waste at the same time.

techniques in order to allow utmost

in the pharmaceutical industry, the

fine, distinctive, detailed and almost

40-micron powder coating gives

dark black colour as well as in shades

photo-realistic artworks. The screen-

a perfectly smooth surface with a

of grey and is available in all three

printing is still based on classic inks,

beautiful high-end matt finish.

decoration sites of the Stoelzle Group,

but on a much higher level of quality

in France, Poland and the UK.

and broad choice of colours.

The recycled ink decor is available in

was the first bottle treated with

TIGITAL Another kind of powder-based

Embossed Lettering

Eco-friendly powdercoating ‘Quali Glass Coat 2.0’

decoration is the innovative TIGITAL

Normally, embossing is done directly via the mould during production of

Already presented last year, the Quali

realistic artworks to be acheived,

the bottles. Stoelzle offers a cold end

Glass coat 2.0 technique, Stoelzle’s

whilst saving 85% of C02 emissions

embossing, which can be applied

special powder coating process,

compared to classic screen printing.

to the bottles like a label, which

has won the ‘Coup de Coeur’ at the

This technique is suitable for very small

remains invisible. The secret of this

Formes de Luxe Awards for being

lots and allows a high level of flexibility.

outstanding decoration technique is

both ecofriendly and appealing.

For more information please contact

the perfect cutting of the embossed

The innovative, eco-friendly powder

Sylvie Borin

features. From looking closely or

coating is completely solvent-free and

T:+ 33 (0) 6 11 73 55 00

even touching, no one would guess

helps save up to 77% of CO2 emissions

E: Sylvie.borin@syboconcept.fr

12

Green Packaging International c Winter 2021

technology, which allows photo-

Product News

Antalis Packaging reduces distillery’s transit breakages to zero

A

ntalis Packaging created a fully-insured, pulpbased bottle protection solution for Sloemotion Distillery – an artisan

spirits business – which has resulted in a reduction in transit breakages from 1 in 20 to zero.

Sloemotion Distillery based in Yorkshire is a business creating spirits and liquors. Farm shops form its main customer base along with direct sales from its online shop. Antalis’ Northern packaging team helped Sloemotion to create a bespoke outer box with a three-part moulded pulp insert capable of holding bottles of various shapes and sizes, to reduce in-transit breakages.

Sustainability is at the heart of Sloemotion, from their traditional, low-impact, small batch production processes to their packaging.

However, they were experiencing

scale and scope of the requirement.

“The client’s damages were having

to the effectiveness of the new

high levels of breakages during

Sloemotion’s existing packaging was

a negative effect on the company’s

packaging”.

transit, so the client had resorted to

a standard carton with either a six

bottom line, as well as on the

More information:

packing each order in two boxes for

or 12-cell divider. Bottles in different

environment, due to over-packaging.

Rachel Bosworth – Seventh Wave

protection. The issues were affecting

shapes and sizes needed to be

The solution we devised used off-

Marketing & PR

the company’s bottom line and

accommodated, a single box might

the-shelf and bespoke components.

T: 07946 385 985

increasing its environmental impact.

contain a variety of bottles.

The fact that they are now able to

E: rachel@seventhwavemarketing.

insure their deliveries is testament

co.uk

Antalis Packaging team visited the Sloemotion Distillery to assess the

Antalis helped to create a threepart moulded pulp solution to keep the bottles secure in the outer carton.

The 10cm-deep base of the insert has multiple ridges, enabling it to hold a

Bespoke outer cartons in four different sizes were also produced to ensure a snug fit and quality of presentation. To ensure effectiveness, drop tests were carried out with a success rate of 100%

variety of sizes of bottle. The middle part sits on the shoulder of the bottle while the final part sits over the top of the neck. In total, 90% of each bottle is covered, offering optimum protection during transit. Bespoke outer cartons in four different sizes were also produced to ensure a snug fit and quality of presentation. To ensure effectiveness, drop tests were carried out with a success rate of 100%.

Ben Oakes, Packaging Account Manager at Antalis UK, comments Green Packaging International c Winter 2021

13

Product News

Sustainable Silphie-packaging from OutNature at Lidl and Kaufland

W

ith its brand

K-Bio own brand will also be offered

OutNature, the

in the new packaging at Kaufland,

environmental

Germany.

division of the Schwarz

Silphie-paper is particularly resource-efficient and can be used

Group, PreZero, has developed new

in a variety of ways in the food and

sustainable fibre and paper products

non-food sectors. With a share of at

for packing solutions in trade and

least 35%, the fibres of the energy crop

industry. After a successful pilot phase,

form the basis for the novel packaging.

the two retail divisions, Lidl and

Regional Silphium cultivation reduces

Kaufland, are gradually introducing the

transport distances and associated CO2

innovative paper packaging based on

emissions. In addition, the processing

Silphium from now on in the fruit and

plant requires little water and energy,

vegetable field, starting with organic

and the fibres are obtained without the

cress. At Lidl, organic cress has been

use of chemicals.

made available in Silphie-packaging

In addition, Silphium also offers a

harnessing Silphium as a new raw

in the category ‘Packaging Materials &

since 11 August, initially in Southern

sustainable perspective for farmers, as

material produced in Germany that

Components’.

Germany, whereas at Kaufland, it is

it is, amongst others, insect-friendly,

is revolutionising the paper and

due to be available nationwide in all

stores CO2 in the soil and protects it

packaging industry.

stores throughout Germany. This marks

from wind and water erosion. The

OutNature received the German

the start of a series of many other

robust, perennial energy crop has

Packaging Award in the category ‘New

water or fat. In this way, the novel

product changes: Organic tomatoes,

so far been used exclusively for the

Material’ at the end of 2020 for the

paper can become a possible substitute

apples, and mushrooms, for example,

production of biogas. OutNature has

idea of manufacturing sustainable

product for plastic packaging in the

will follow soon at Kaufland and is

succeeded in separating the plant

packaging from Silphie-fibres. This was

future and thus contribute to the

expected to expand to other national

fibres using a biothermal process

followed at the start of 2021 by the

vision of the international group-wide

companies. In the coming months,

prior to bioenergy generation.

prestigious WorldStar Award from the

plastics strategy REset Plastic ‘Less

smoked and Stremel-salmon from the

In this way, the PreZero brand is

World Packaging Organisation (WPO)

Plastic – Closed Loops’.

Further research is expected to provide Silphie-paper with additional barrier-properties, for example against

C&T Matrix adds Sprint Balance Pro to its range edge and excessive patch-up.

requires less cutting rule, labour time

Sprint Balance Pro has been

method of balancing the cutting

developed by the team at C&T

die uses a 23.80 cutting rule set at

Channel Matrix (C&T) to improve the

intervals along the back of the cutting

new method of balance from C&T.

eradicates the need for rubber on each

balancing of flatbed cutting dies for

die where there is no box or carton

Where previously manufacturers

side of the cutting rule and is highly

both folding carton and corrugated

profile. (This is calculated by the

would calculate rules, they can now

cost-effective.

manufacturers.

number of metres used in the carton

simply replace with a single strip of

or box profile layout). If manufacturers

Sprint Balance Pro rubber. In addition,

Director, at C&T comments, “Sprint

traditional balancing method on a

don’t balance the die correctly, this

the new rubber can be used on the

Balance Pro offers our customers a

die board using rule. The traditional

can lead to excessive wear on the grip

side of the die board.

cost-effective, quick, easy solution to

Sprint Balance Pro replaces the

There are many advantages to the

For carton and corrugated

Howard Mead Group Commercial

the issues caused by the traditional

converters, this means there is no need

balancing methods and demonstrates

to remove or nick rules when running

our commitment to working with our

an oversize sheet and the die is kept

clients to ensure they achieve the best

in perfect condition without need for

creasing results and optimise their

costly alterations. It also saves time

matrix performance.”

for the operator and reduces tonnage and patch-up.

For die makers, Sprint Balance Pro replaces several production processes, 14 Green Packaging International c Winter 2021

and reduces laser time. Additionally, it

For further details regarding C&T Channel Matrix and its innovative creasing matrix solutions visit www. candtmatrix.co.uk

Product News

Mondi makes shopping more sustainable for SPAR and Food Lover’s Market in South Africa even when cold products and liquids

company in packaging

condense quickly. It also withstands

and paper, and

longer customer journeys on public

Taurus Packaging

transport.

have developed a

Collaborating with Taurus

fit-for-purpose reusable shopping

Packaging, two million paper

bag that can carry groceries and

shopping bags will be produced

meet the needs of the demanding

per month using Mondi’s paper,

Southern African retail marketplace.

providing a recyclable, renewable and

Mondi’s Advantage Kraft Plus with

PEFC certified, sustainably-sourced

wet strength makes this paper bag a

alternative to plastic.

great alternative in a market where

This new solution has found

plastic bags have traditionally been

a home with two customers,

used.

SPAR South Africa and Food

Mondi’s kraft paper for shopping

Lover’s Market, both national

bags is strong enough for South

chains committed to finding more

Africa’s demanding weather

sustainable solutions for their

conditions, including humidity.

customers. Food Lover’s Market have

Its wet strength meets the 16kg

banned plastic bags from their stores,

standard requirement of the South

and the new paper shopping bags

African market and resists tearing

have already been well-received by

(Photos: Mondi, PR194)

M

ondi, a global

customers as a more sustainable

the use of plastic bags,” says Devin

alternative.

Galtrey, Spar South Africa.

“These paper bags are a part of

finding fit-for-purpose solutions that

responsibility to the environment

make ‘using paper where possible

and climate change. As such, it was

and plastic when useful’ a reality.

a natural step to replace plastic

Applying our customer-centric

with paper bags. The response from

EcoSolutions approach, we were able

consumers has been overwhelmingly

to support Taurus in their search for

positive as the paper bag itself is very

a sustainable paper bag alternative.

strong and on average can be used

With our kraft paper expertise, we

seven times and carrying a weight

have made it possible to still use

of about 10kg,” says Angela van der

and reuse these paper bags under

Merwe, Packaging Co-ordinator at

demanding handling conditions,”

the Food Lover’s Market Group.

says Conny Josefsson, Sales Director

“These robust shopping bags

Mondi makes shopping more sustainable for SPAR and Food Lover’s Market in South Africa. (Photos: Mondi, PR194).

“At Mondi, we are committed to

our commitment to embrace our

Sack Kraft Paper, Mondi.

make it possible for us to provide a

Mondi’s Advantage Kraft Plus

sustainable yet practical alternative

with wet strength and other water-

for our customers. Where paper bags

repellent paper grades are available

used to tear easily, this paper repels

globally with a focus on markets

water so makes it possible for us to

where humidity and rain can limit

provide a practical, reusable and

paper packaging options, such as

recyclable alternative that reduces

shopping bags or cement sacks.

Green Packaging International c Winter 2021

15

People

Pro Carton appoints new General Manager

T

oday, Pro Carton, the

Management at Tetra Pak and most

promote the sustainability credentials

European association of

recently at Amcor as Global Key

of cartons, positioning it as the

carton and cartonboard

Account Director, based in Singapore.

material of choice for forward thinking

manufacturers, announces Winfried Muehling as

brands. Packaging from nature –

As the packaging industry evolves

Packaging for nature!”

from a linear to a circular economy

new General Manager, following the

model, Winfried Muehling will promote

recent retirement of Tony Hitchin.

cartons as a modern, renewable and

With sustainability high on the agenda

recyclable form of packaging, as well

of many FMCG businesses, Winfried

as highlighting their unique design and

Muehling will continue to promote

promotional assets.

Winfried Muehling, General Manager of Pro Carton, commented: “It is an honour to be appointed as the new

Winfried Muehling, General Manager of Pro Carton.

General Manager of Pro Carton and I

global perspective, and has an innate

lie ahead. The cartonboard industry has

am excited for the opportunities that

the many advantages of cartonboard

There is a strong case for brands to

and cartons to brand owners, retailers,

adopt sustainable packaging, with Pro

understanding of consumer trends and

worked hard to ensure consumers see

consumers, and government.

Carton’s own research showing that

expectations within packaging. We

cartonboard and cartons as the best

60% of European consumers base their

know Winfried to have a ‘play to win’

choice when it comes to environmentally-

working in the global packaging and

purchasing decisions on a product’s

attitude, this will support the industry

friendly packaging. We must further

FMCG industry, Winfried Muehling

packaging. As such, Winfried Muehling’s

and Pro Carton’s members to develop

stress the unique advantages, positioning

has held managerial positions in

main objective will be to demonstrate

to the next level.

it as a natural packaging material,

the chemical, food and beverage

the benefits to FMCG and Pharma

and capital equipment sectors,

companies, as well as to retailers in

years of dedicated service that have

that can be recycled time and time

demonstrating a passion to bring

order to make cartons and cartonboard

put cartonboard at the heart of

again. With cartonboard we meet all

stakeholders along the value chain

their first choice when seeking green

conversations about sustainable

the requirements for a circular economy

together and to deliver consistent

packaging solutions.

packaging. Now, with the UN Climate

today already. I am passionate about

With almost 30-years’ experience

“I thank Tony Hitchin for five

produced from renewable resources,

Change Conference (COP26) having

the environment and protecting it

Pro Carton, said: “I am delighted that

taken place, we are at a pivotal

for future generations, which is why I

President Corporate Accounts

Winfried has joined the Pro Carton

time. Businesses need to consider

want to ensure cartonboard packaging

at Ecolab, Sales Director for MM

team. He brings a wealth of industry

their choices and under Winfried’s

becomes the premier sustainable

Board & Paper, Vice President Sales

knowledge and experience, from a

leadership Pro Carton will further

packaging solution.”

commercial and operational excellence.

His previous roles include, Vice

Horst Bittermann, President of

PulPac appoints Conny Högström as Tech Centre Manager “I am very happy to be part

PulPac takes another important

Manager at PulPac. The PulPac Tech Center holds world-leading know-how within Dry Molded Fibre. The dedicated Tech Centre team has unique expertise within tooling, application

step in the global commercialisation

of the fantastic journey that the

and material development,

of its innovative manufacturing

PulPac team have set out on. I am

industrialisation and production

technology for fibre-based

passionate about getting staff and

adaptation and supports clients

packaging and appoints Conny

projects to go hand in hand, while

and partners in the Dry Molded Fibre

Högström as Manager for the

achieving great results. That is how

community.

company’s Tech Centre.

I believe I can contribute to the

“Now was the time to broaden

accelerated development of the

our team and Conny, with his

expanding team of skilled

Tech Centre and the amazing Tech

solid technical background

professionals as Tech Centre

Centre team. I am humbled by all

combined with experience from

the collective knowledge and know-

a leading position in production

the continued commercialisation

Conny Högström, new Tech Center Manager at PulPac.

how found in this competent team

and operations management, will

of Dry Molded Fibre. Conny most

leader, having been responsible for

and look forward to strengthening

allow us to further capitalise on the

recently comes from a position

development of teams, operations,

and streamlining our support to the

strength of Dry Molded Fibre as we

as Operations Manager at Seldén

facilities, special projects, strategic

organisation and the Dry Molded

continue to innovate, commercialise

Mast AB, the world’s biggest

and daily production co-ordination,

Fibre community, all with the clear

and grow - I’m very excited that

manufacturer of standardised

including organising, planning, and

focus to replace single-use plastics,

Conny is joining the team,” says

and customised yacht rigs. Conny

running production activities and

which feels very rewarding,” says

Sebastian Roos, Chief Technology

brings a profound experience as a

improving processes and routines.

Conny Högström, new Tech Centre

Officer at PulPac.

Conny Högström joins the

Manager, a new position, to support

16 Green Packaging International c Winter 2021

People

82.5%

Green Packaging International c Winter 2021

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