PIM METALS INCORPORATING IMT
4
NEWS
VOLUME 1 c ISSUE 3 c JUNE/JULY 2022
9
INTERVIEW
10
WELDING
19
EVENTS
NEWS
25 Years State of the Art
2
PIMM Metals June/July 2022
COMMENT/IN THIS NEWS ISSUE
COMMENT
IN THIS ISSUE
W
elcome to the June issue of PIM Metals incorporating IMT. As we are now just days from the opening of Tube & Wire Dusseldorf and the long awaited showcase of what the industry has to offer those who produce and process metals. Metals offer long term solutions across multiple industries and the recyclability of the product is second to none, some years ago we saw the trend to replace metal with plastics and some media outlets jumped on the bandwagon to exploit this, even if it was to the detriment of the core readership and the advertisers. At IMT and now PIM Metals, we have avoided abandoning our principles and continue to only cover the production and processing of metals. When launched in October 2008 IMT was was founded on the basis that readers would have to reregister each year and something we continue to do to this date, those companies who support us also deserves your support and I would urge all our readers to mention PIM Metals when contacting those included within. Looking forwards the August 2022 issue we will be looking at Cutting equipment & consumables, Logistics and material handling, Roll forming and a review of what news comes in from Tube & Wire Dusseldorf, news submissions are required no later than August 12th.
7
Vince Maynard KVJ Enterprises, Tralee, Hillcrest Road, Edenbridge, Kent, TN8 6JS, UK
PRODUCTION Anthony Wiffen ASTAC Business Publishing Tel: +44 (0) 1460 261011 Mobile: 0785 161 2799 Email: anton_print_1@mac.com
PRINTING
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Tunbridge Wells, Kent,
Email: processindustrymatch@virginmedia.com
TN2 3BW, UK Tel: +44 (0)1892 511678 ©2022 KVJ Enterprises
WELDING
International Metal Tube Q&A: Erik Hedborg, CRU
Advanced pipe freezing technology reduces maintenance costs
10
TUBE BENDING
No longer a pipe dream: Unison brings affordable ultra-precise pipe bending to Morse Hydraulics
12
BLISSENBACH
19
EVENTS
Corporate culture
Cover picture: Blissenbach - page 12
PUBLISHER & EDITORIAL DIRECTOR
8
INTERVIEW
Publisher and Editorial Director
VOLUME 1, NUMBER 3 – JUNE/JULY 2022 Contact information
NEWS
One Year Later, Targeted Trade Enforcement Driving Aluminum Investment
Vince Maynard
PIM Metals
2
15
PRODUCTS
Introducing the CombiFSE – the new electric sideloader from Combilift
New GIFA and METEC Indonesia from 2023: Messe Düsseldorf focuses on powerful growth market PIMM Metals June/July 2022
1
NEWS
One year later, targeted trade enforcement driving aluminum investment Common Alloy Sheet AD/CVD Action Helps Drive $300 Million+ U.S. Plant Expansions; 24% Increase in Shipments
A
new white paper released today
domestic market. “We are gratified to see –
2.69 billion pounds in 2020
AD/CVD case against common
to 3.34 billion pounds in 2021;
alloy sheet imported from
by the Aluminum
once again – that targeted trade
Recent investments in the
China. Common alloy aluminum
Association -
enforcement works,” said Charles
common alloy sheet market
sheet is a flat-rolled aluminum
Targeted Trade
Johnson, president & CEO of the
include a $207 million upgrade of
product that is used in a variety
Enforcement in Action: Common
Aluminum Association. “One year
JW Aluminum’s mill in Mt. Holly,
of applications, including
Alloy Aluminum Sheet AD/CVD
after the Commerce Department
SC and Arconic’s $100 million
transportation, building and
One Year Later – highlights
and the International Trade
investment in its operations in
construction, infrastructure,
progress made in the U.S.
Commission took strong action
Knoxville, TN.
electrical, and marine
common alloy aluminum
against unfair trade in the U.S.
sheet market one year after
market, the domestic common
Aluminum Association’s Common
the Commerce Department’s
alloy aluminum sheet market
Alloy Aluminum Sheet Trade
Aluminum Association released
publication of antidumping
is showing signs of significant
Enforcement Working Group
a new economic impact study
(AD) and countervailing duty
recovery.”
filed an AD/CVD action against
showing that the industry
In March of 2020, the
applications. Earlier this year, the
18 countries importing common
supports 164,000 direct jobs and
alloy sheet into the United States
$73 billion in direct economic
imports from 16 countries. The
Among key findings from the white paper:
at less than fair value and that
impact. Further, the industry has
combined AD and CVD margins
While imports of unfairly-traded
were benefitting from actionable
committed or invested more than
calculated by the Commerce
sheet from the 16 countries
government subsidies. In April of
$4 billion in U.S. manufacturing
Department range from 3.2%
now subject to AD/CVD orders
last year, the U.S. International
over the past decade, including
to 242.8%, reflecting the
accounted for 62.7% of total U.S.
Trade Commission (USITC)
nearly $1 billion in the last year
substantial magnitude of unfair
imports in 2019, imports from
issued a unanimous finding that
alone.
trade that had been occurring
those countries accounted for
imports from 16 countries had
in the market. The report found
just 25.2% of total U.S. imports
materially injured US. producers,
a two-thirds drop in imports of
in 2021;
and the Commerce Department
(CVD) orders on imports of certain common alloy sheet
common alloy sheet from the
Based on Aluminum
issued AD/CVD orders resulting
targeted countries between
Association data, U.S. producer
in the application of duties on
2019 and 2021 and more than
shipments of common alloy
imports from those countries.
$300 million in investment in the
sheet increased by 24.4% from
2
PIMM Metals June/July 2022
This action followed a prior
To learn more, visit www. aluminum.org
Scan here to visit website
NEWS
Tata Steel returns to Wire & Tube 2022
M
ajor investments,
and customer-focused service
used across a broad range of
and carbon capture as well
continued focus
offering means the company can
industries, including construction,
as supporting the physical
on customers
help customers succeed in their
machinery fabrication, energy
infrastructure with structural
and sustainability
markets.
and automotive. For example,
products used in offshore wind
Automotive manufacturers profit
and solar energy generation.
will be the topics
This event brings together
Tata Steel continues to
for Tata Steel at this year’s
the full tube portfolio from
from the advanced high strength
Wire & Tube fair – the first since
Tata Steel, manufactured to the
precision tube offerings which
be a leader in Life Cycle
2018 following the coronavirus
highest standards of quality and
can significantly reduce weight
Assessments (LCA) with
pandemic.
sustainability in both the UK and
and cost, enabling the design
specific Environmental Product
the Netherlands.
of next generation headrests,
Declarations (EPD) for many of
twist-beams, chassis structures or
our tube products.
For Tata Steel the prestigious event in Dusseldorf, Germany,
Anil Jhanji, Chief Commercial
instrument panel beams.
Tata Steel is considered
is a chance to meet and
Officer for Tata Steel UK, said:
greet customers old and new
“After the last few years, we are
in person. It will also be a
really looking forward to this
Director of Sales Tubes &
programme and was awarded
chance to showcase some
opportunity to connect with so
Engineering, said: “We are
a prestigious Steelie from the
major investments including
many customers in one place
making major investments to
World Steel Association. Tata
a completely new mill at the
and showcase our broad tube
further strengthen our Tubes
Steel is also the first steel
company’s Corby site and a
portfolio.”
business and, as we come out
tube manufacturer to certify
of the coronavirus pandemic, I
all its operations to the BES 6001 international standard
new slitter at the Hartlepool
Meanwhile, Jacob Gerkema,
Tony Waite, Tata Steel
one of the pioneers of the EPD
site – both in the UK. Also on
Managing Director for Tata
look forward to meeting all our
show will be the latest product
Steel Tubes in the Netherlands,
customers to demonstrate how
for responsible sourcing in the
developments including high
said: “The combined offering of
we can help them succeed in
construction industry.
strength steels and new internal
tube products from Tata Steel
their markets.” Tube products from Tata
Potential clients are welcome to find out more about Tata
coatings for Contiflo precision
makes us a leader in steel tubes,
tubes.
while our integrated supply
Steel are also at the heart of the
Steel’s future plans and talk to
chains ensure responsibility and
Energy Transition, from efficient
the company’s experts at the
sustainability are at the core of
HFI pipe to support ongoing oil
Tube fair in Dusseldorf between
our offering.”
& gas demand, through to pipes
20 and 24 June – Stand B47 in
tested for hydrogen compatibility
Hall 3.
With a range of advanced hotfinished and cold-formed tube products, Tata Steel’s strong commitment to sustainability
Tata Steel tube products are
PIMM Metals June/July 2022
3
NEWS
Precision Inline Profile Measurement • Full profile measurement • Surface fault detection • 3D image analysis
Visit us: Hall 05 / Booth J12
Family owned since 1957, Zumbach is a global leader in the industry. Driven by innovation and experience. We are here for you and ready to build the future together. www.zumbach.com • sales@zumbach.ch 4
PIMM Metals June/July 2022
NEWS
$2.5 Billion low carbon recycling and rolling plant investment meets growing U.S. aluminum Demand
C
American infrastructure.
U.S. manufacturing over the
harles Johnson,
continued commitment to U.S.-
president & CEO
based manufacturing and jobs.
This announcement represents
past year -- and more than $6.5
of the Aluminum
America is one of the best places
the largest single investment
billion over the past decade.
Association, issued
in the world to make aluminum
in U.S. aluminum production
The international picture is
the following
for five big reasons:
in many decades and we look
also positive. The International
c Shifting consumer preference
forward to continued and
Aluminum Institute recently
announcement by association
for more recyclable and
sustained growth for this
released a report developed by
member company Novelis of a
sustainable materials;
industry in the coming months
CRU Aluminum projecting that
and years.”
aluminum demand will grow by
statement following today’s
$2.5 billion greenfield low carbon aluminum rolling mill and recycling facility in Bay Minette, AL: “This
c A bipartisan commitment to
Estimated aluminum
strong trade enforcement; c An increased focus on
nearly 40% globally by 2030 –
demand in North America was
with significant growth in North America.
is incredibly exciting news for
sustainability and circular
up 7.7% year-over-year in 2021,
the domestic aluminum industry
production both globally and
significantly outpacing U.S.
domestically;
GDP growth. Including today’s
aluminum industry is investing in
announcement, the industry
the future of U.S. manufacturing
had collectively committed or
visit https://www.aluminum.org/
invested nearly $3.5 billion in
investment.
and we congratulate Novelis on this historic investment. Demand is growing and our companies are meeting the moment with a
c A pivot to a more electrified world; c Historic investment in
To learn more about how the
Gain the cutting edge. • • • •
2D, 3D and tube fibre laser cutting machines from Europe Accessible high power and high performance American-made nLIGHT fibre lasers Advanced Lantek CAD/CAM nesting software
• Only available from Ingenium Integration in the UK and Ireland
Contact us now to discuss your needs: +44 (0) 1723 582 868 I sales@ingeniumintegration.com
ingeniumintegration.com PIMM Metals June/July 2022
5
NEWS
Secopta analytics: Fully automatic inline PMI now also for black steel
L
aser-based system
factors, are removed fully
enables material
automatically. This makes it
testing without
possible for the very first time to
separate mechanical
analyze steel in black condition
sample preparation.
without having to grind the samples beforehand.
Teltow, Germany, 11 April
2022
Given the rising demand
At the TUBE/WIRE
trade fair, Secopta is going to
for smaller production lots
present its new LIBS system
and the constantly growing
which, for the first time, enables
number of steel grades, reliable
fully automatic inline Positive
material identification along the
Material Identification (PMI)
entire process chain becomes
testing of long steel products
increasingly important in steel
in black condition. With more
production. For Dr. Christian Bohling,
than 99.9 percent reliability, the system identifies material whose
Identification (PMI) testing has
material identification processes,
one of the Managing Directors
chemical composition is not as
already become an established
very often even making separate
of Secopta analytics GmbH,
specified and removes it from
process in many mills. With its
mechanical sample preparation
laser-optical material analysis
the production process. Thus, the
FiberLIBS black bar system,
unnecessary.
is the solution here: “Many
system can be used, for example,
Secopta now applies its range
to prevent that the wrong semi-
of inline LIBS systems for the
sample preparation system
automated. The automation
finished products are selected
first time also to black steel
integrated in their analyzers to
systems work very reliably.
for a downstream process.
products. The laser-based
the needs of black steel testing.
Therefore, the risk of material
For bright steel products,
system dramatically reduces the
Surface contamination, such as
mix-ups is very low. But as soon
fully automatic Positive Material
manual effort so far involved in
scale, oil and other interfering
as humans are involved, it’s a
Secopta has adapted the
processes in a rolling mill are
different story. Some manual activities may easily lead to material mix-ups, for example, when picking input or semifinished material from the store or charging a reheating furnace. Particularly, when safety-critical components are concerned, a mix-up can have catastrophic consequences.“ Other fields where LIBS systems are used include steel bath and incoming scrap analyses, and PMI of steel billets before reheating. In all these applications, LIBS ensures that no mix-up of material goes undetected and no products with wrong material properties are delivered to the customer.
Scan here to visit website 6
PIMM Metals June/July 2022
INTERVIEW NEWS
International Metal Tube Q&A: Erik Hedborg, CRU How would you summarise the
the answer to that question –
The problem with using recycled
current steel market?
as well as ‘when’.
steel is that you get impurities,
The steel market today is in the
so that needs to be offset by
However, we can make
middle of transitioning out of
some observations. The war
using other input materials with
a very unusual market hanging
has caused significant damage
lower levels of impurities, such
over from the pandemic in
to Ukraine’s steel assets, so
as pig iron. However, Ukraine and
2020/2021. For a long time,
it is difficult to imagine an
Russia account for nearly 60%
households were locked down
immediate return to previous
of global pig iron production,
and unable to spend on the
production levels after the
so there may well be an impact
service economy, so they spent
war ends. That said, Ukraine’s
on the move to scrab-based
instead on goods, which often
status as an iron ore exporter
production as a result.
contained steel. That, along
is less imperilled, with little
with other factors, saw demand
impact on those assets and
go very high and production
logistics from the war so far.
struggle to keep up. Costs and
That will be good for Ukraine
prices decoupled and spreads
and steel producers elsewhere.
same move away from Russian
Looking at Russia, economic
fossil fuels is exacerbating high
were extremely wide by
Erik Hedborg, CRU On the other hand, that
Does reduced Chinese demand for steel offset any of the supply side disruption? If so, how long can this be sustained before we see any further impact?
historical standards. That was
fallout and international
energy prices, which makes
great for steel producers, but it
backlash suggest that weaker
green steel production difficult
Reduced Chinese steel demand
was never a ‘new normal’ and
demand for Russian steel will
to do profitably. No doubt this
has limited impact on steel
always a matter of time before
outlast the current conflict.
will spur more investment in
markets elsewhere. To start
However, the bigger impact
renewables (itself a potential
with, steel markets tend to
the market readjusted.
may be from the removal of
source of demand for steel),
be quite regional (as opposed
to see now. Prices, lead times,
Russian metallurgical coal
but how long might that take?
to bulk commodities like coal
and margins are coming
from the market. Russia is the
That’s what we’re starting
Another complicating factor:
or iron ore, which are more global), so it’s not clear that
down worldwide and look
second biggest producer behind
a European push for green steel
very different even versus six
Australia on this front, and
will involve investing in Direct
Chinese demand would do
months ago. There are stimulus
Queensland’s coal production
Reduced Iron (DRI) production.
much with regards to supply
measures in place all over
has recently been hit by heavy
Eventually, this will use green
side disruption in, say, Europe
though, and Chinese lockdowns
rainfall, which has affected
hydrogen to replace coking coal
or the US. What’s more, while
are easing, so we may well
production – there could be
and reduce emissions, but in
Chinese demand has declined,
see more demand soon. On
issues for steel producers on
the short-term hydrogen won’t
production is still quite high, so
the other hand, there is the
this front.
be economical, and producers
inventories have built up over
may need to rely on natural gas
the course of the lockdowns.
in the interim – and once again
As those lockdowns ease in
we run up against the removal
the next few months – July
of Russian gas from the market
and August are seasonally
and high prices.
weak for steel demand in China
fallout of the war in Ukraine to contend with.
What ramifications might the war have for other long-term
The war in Ukraine has had
steel trends, such as the move
a significant impact on the
towards decarbonisation?
shape of the global steel market. Will there be lasting
This depends on a complex
Another long-term trend,
anyway – demand should start
interplay of factors. On the one
which also touches on
returning. However, despite
hand, there is economic and
environmental concerns, is the
China typically accounting for
political pressure for Europe to
shift towards more scrap-based
roughly 60% of global steel
move away from Russian fossil
rather than iron ore-based
demand, this is unlikely to have
fuels. That could catalyse the
production – something China
much effect beyond China’s
The question no one can
clean energy transition and
is particularly interested in but
borders, as that demand can
answer is: how will the war
increase interest in green steel
that also fits neatly with the EU’s
be met domestically by those
end? A great deal depends on
with it.
focus on a circular economy.
inventories.
market consequences that outlast the current conflict, or will things revert to their previous state?
PIMM Metals June/July 2022
7
WELDING
Advanced pipe freezing technology reduces maintenance costs
T
ransmission of
A liquid CO2 technique now
fluids in pipework
commonly used across the
play a crucial role
world is the Qwik-Freezer™
throughout the
System. A specially designed
manufacturing
insulating jacket is wrapped
industry, meaning any
around the pipe at the point
interruptions can be
where the freeze is required.
expensive. They can lead to
When liquid CO2 is injected
lost production if sections of
into the space between jacket
pipe need to be restored or
and pipe at a temperature of
if control gear such as valves
-78ºC (-108ºF) the pipe contents
and monitoring equipment
freeze and a secure “ice plug” is
have to be replaced. Often
formed which seals the pipe.
these requirements involve
The plug forms only in a
closing the entire pipe system
section of pipe covered by the
and draining off and safely
jacket so the resulting rise in
disposing of fluids.
pressure is very small and there
The concept of freezing the
is no damage to the pipe.
fluid either side of a section of
Liquid carbon dioxide (CO2) being used to freeze pipe contents either side of a valve prior to valve removal and replacement. nitrogen is passed through it.
remotely operated. This makes
of control gear is in widespread
Liquid Nitrogen (LN2) freezing
Alternatively, lightweight metal
it attractive for use in locations
use in domestic and commercial
Liquids in pipes up to 900mm
jackets known as ‘Cryo Shells’
where engineer access is
plumbing but this is limited to
(35”) diameter can be frozen
can be fitted around the area to
restricted.
50 mm (2”) diameter tubes.
using liquid nitrogen. Of the
be frozen.
pipe for repairs or replacement
More recently techniques
various products available
Advanced temperature-
Conclusions
involving the use of liquid
the Accu-Freeze™ System is
monitoring units are available
Pipe freezing technology
carbon dioxide or nitrogen have
an example of a world leading
to control the surface wall
allows fluids to be frozen below
now extended the potential
system.
temperature of the pipe to
using liquid carbon dioxide or
accurately and safely create an
nitrogen.
to pipes up to 900 mm (35”) diameter and beyond.
Copper tubing can be coiled around the pipe upstream and downstream of the location
Carbon dioxide freezing
requiring attention and liquid
ice plug. The Accu-Freeze™ System is automatic and can be
Specially designed insulation and feeder hoses are used to deliver coolants. Continuous
Pipes between up to 200mm
temperature control during
(8”) diameter are commonly
the freeze operation can be
used for transport of liquids
incorporated. The use of freeze technology
in virtually every processing industry. Petrochemical
affords the opportunity to
manufacturing plants in
isolate sections of pipework
particular employs highly
for maintenance, repair and
complex pipework, valves,
replacement of valves and
pumps and monitoring
instrumentation.
equipment to control product
Huntingdon Fusion
manufacture. Lubrication and
Techniques HFT® have a
fuel systems on aircraft, marine
Worldwide Exclusive Distributor
vessels and power generating
Network.
plants are also extensive users of this range of pipework diameters. This is also essential during liquid beverage and dairy product processing.
8
PIMM Metals June/July 2022
Example of liquid nitrogen freezing being used to isolate a pipe section with restricted access prior to replacement of corroded pipework.
Scan here to visit website
WELDING
Introducing Xiris WeldStudio 3 and WeldStudio 3 Pro ™
™
W
eld monitoring of a process using a weld camera system can help verify
that the best quality welds are being achieved. An important part of effective monitoring of a weld process is to use software that controls the cameras, enables recording and playback, and provides the ability to extract information about the weld image for analysis. We are excited to announce the release of a new generation of software from Xiris Automation: Xiris WeldStudio™
Management, and a more
system is that it enables the
Xiris WeldStudio™ 3, the pro
3 and WeldStudio™ 3 Pro.
user-friendly interface with
weld camera system to start
version presents additional key
This software generation has
touchscreen controls.
up or be put in a validated
measurement tools, machine
Xiris Automation product
state, making it simple and
vision tools and compatibility
to an even easier solution for
manager Greg Cooke comments,
easy to use, especially for
with several add-ons.
weld monitoring such as a
“a large benefit of the recipe
industrial users and educators.”
Permissions System, Recipe
management and permission
With all the same features as
several features that contribute
Xiris Automation Inc. specialises in developing weld monitoring and inspection equipment used for process and quality control across several specialty industries. With an extensive product line of welding cameras, thermal cameras, and laser inspection systems, Xiris provides some of the world’s most dynamic manufacturers with the ability to detect, recognise, and interpret quality defects in their manufactured goods.
Scan here to visit website
PIMM Metals June/July 2022
9
TUBE BENDING
No longer a pipe dream: Unison brings affordable ultra-precise pipe bending to Morse Hydraulics
U
nison Tube LLC of
out pipe bending in house, to
Danville, VA has
enable us to respond even more
assisted Morse
quickly to the varied needs of
Hydraulics, a
our customers. Secondly, as
leading US-based
a knock-on benefit, we also
provider of high-pressure
wanted to reduce the significant
hydraulic hoses and fittings, in
levels of bent pipe fittings that
removing its reliance on external
outsourced production meant we
suppliers for the bending of
were having to hold in stock.
specialist pipe fittings and, in
“Until we met with the team
doing so, also reducing the
at Unison Tube, our search for
volume of bent components it
the right pipe bending machine
holds in stock.
was proving challenging,”
Recently introduced by Unison to
One and the oil & gas industry.
he continues. “Many of the
assist precision manufacturing
The EvBend 1000 machine will
provide the right solutions with
lower-priced machines we saw
companies that require low-
precision bend tube and pipe
world-class products’, Morse
simply didn’t offer the levels of
volume, high- accuracy tube and
of up to 16 mm OD, while the
Hydraulics required a pipe
accuracy we were looking for,
pipe production and prototyping,
bigger EvBend 2000 machine, as
bending machine that would
whereas other fully automated
EvBend machines are CNC-
purchased by Morse Hydraulics,
offer uncompromising levels
CNC machines were either
controlled, manually operated
will precision bend tube and pipe
of accuracy and repeatability,
prohibitively expensive or
3-axis models that offer precise
of up to 50 mm OD.
yet would be well suited to a
offered capabilities we would
multi-plane bending at much
With a mission to ‘Always
manufacturing environment specialising in both one-off and
never use.” Listening to Morse Hydraulics’
“It was a pleasure to assist
lower cost than many fully
Richie and the team at Morse
automated CNC benders.
Hydraulics in finding the right
“Since the Unison EvBend
CNC pipe bending machine to
prompted Stuart Singleton, VP at
2000 was installed at our facility
meet their needs,” comments
says Richie Damian, owner at
Unison Tube LLC to recommend
in Portland, Oregon, we have
Stuart Singleton, of Unison Tube
Morse Hydraulics. “First and
one of Unison’s EvBend 2000
completely removed our reliance
LLC. “Although Unison is perhaps
foremost, we wanted to carry
power-assisted CNC machines.
on outsourced pipe bending and
best known for all-electric tube
have been able to significantly
and pipe bending technologies,
reduce our stockholding,” adds
assisting Morse Hydraulics
Richie Damian. “With bending
provided the perfect opportunity
on site, we are better placed to
to showcase our range of ultra-
deliver the high-quality hydraulic
precise manual machines, which
tube fittings our customers
are well suited to organisations
demand, as well as custom bend
bending small numbers of highly
even the most hard-to-find
specialised parts.”
fittings and connectors. Unison’s
https://youtu.be/NScRvTJ2HbI
thorough training ensured we
For more information, contact:
were producing saleable bent
Alan Pickering – joint managing
components from day one, plus
director, Unison Ltd
they are never more than a
T: +44(0) 1723 582 868
phone call away should we need
E: sales@unisonltd.com
small batch runs. “Our goal was two-fold,”
pipe bending requirements
them for guidance.” As an indication of the levels of accuracy they offer, Unison EvBend machines are widely used across aerospace, Formula
10
PIMM Metals June/July 2022
Scan here to see Unison video
TUBE BENDING
Ondomat 2.0: Lang Tube Tec presents its new fully electric tube and profile bending machine for mandrelless bends
W
ith its Ondomat
for the car and vehicle industry,
of this machine: “The nice
2.0Lang Tube
aviation and space technology,
thing about our Ondomat 2.0
Tec, the quality
shipbuilding, the offshore
is that the machine is highly
manufacturer
industry, the furniture industry
customisable: it can be operated
of tube
and other industry sectors.
manually, subject to the
The Ondomat 2.0 also
necessary safety arrangements,
a genuine innovation onto the
features a CNC-controlled
but it also features an interface
market: this fully electric tube
axis and is thus suitable for a
which enables it to be operated
and profile bending machine for
broad range of usage purposes.
together with a cobot or as an
mandrelless bends is not only
As well as individual bends,
entirely unmanned production
the company’s first machine in
this tube and profile bending
cell. What is more, thanks
its ‘vertical bending direction’
machine can also perform up
to an extensive selection of
series. Lang Tube Tec is also the
to three bends in a single step
modules we can precisely
only manufacturer to offer a
and process several different
adapt the machine to the
fully electric ondomat. Together
components at the same time.
customer’s individual needs
with Dengler Tube Tec, Lang
The bending angle is freely
and thus directly meet their
Tube Tec is one of two brands
programmable.
requirements.”
bending machines, has brought
operating under the umbrella
For Björn Brunner, a project
Björn Brunner is project manager and responsible for the technical development and project management of the Lang TubeTec brand.
Apart from its flexibility, the
of DenglerLang Tube Tec GmbH
manager at Lang Tube Tec,
Ondomat 2.0 is also remarkable
the entire set-up cycle to be
– a leading global developer
the interests of the company’s
for its ease of use especially:
completed automatically and
and manufacturer of CNC-
customers were paramount
the integrated Siemens “Simatic
also makes use of the machine
controlled bending machines
throughout the development
S7-1500” controller enables
intuitive. In addition, the space-saving design enables easy accessibility for servicing purposes. This tube and profile bending machine is also extremely robust and designed for a very long service life. “We aim to make production processes considerably easier for customers who use our Ondomat 2.0,” says Björn Brunner. In this context, Lang Tube Tec’s team of experts paid particular attention during the machine’s design process to keeping the noise level when an Ondomat 2.0 is in operation as low as possible. The machine also cuts energy consumption by 65% and ensures a clean work environment without any oil leakage. It complies with all of the safety regulations on the market, in line with EN 60204, EN ISO 13855, EN 61496-1 and EN
The Ondomat 2.0 is a fully electric tube and profile bending machine for mandrelless bends.
ISO 13850. PIMM Metals June/July 2022
11
BLISSENBACH NEWS
Corporate culture That is Ernst Blissenbach – Forward Thinker and Go-Getter in ID Scarfing Solutions
E
rnst Blissenbach
end tools, some of which are
GmbH is an
patented, have been developed
international
from a customer perspective
developer,
in order to provide tube and
manufacturer
plant manufacturers with the
Highly Skilled Workforce
your tube production. We are familiar with and understand your requirements as well as the
and world market leader of
utmost robustness, sustainability
inside tube scarfing tools for
and cost effectiveness for
longitudinally welded tubes. On
their complex production
Benefit from our experts und increase the efficiency of your tube production
a national level this is confirmed
processes. All around the
Who are the people behind
by relevant rankings like TOP
globe tube producers and plant
Blissenbach? Ernst Blissenbach
Added value through support in process solutions
100, the Mannesmann Innovation
manufacturers rely on our
GmbH is a world market leader
What good does the best ID
Award and the Industry
products, process-technologies
because of the ideas of our
scarfing product do if it is not
Award, which unanimously
and services.
employees who develop and
perfectly integrated into the
implement them. These are
existing Tube production?
count Blissenbach among the
industry trends. We also keep you up to date.
most innovative companies in
We Develop Ideas for You
people who move mountains.
With our know-how and
Germany.
Our innovations are sending
They are an elite group and
the support we provide for
a clear message: Ernst
their high skill level makes them
process solutions at the
It is this simple: Journey with us if you want to make it all the way to the top
Blissenbach has been at the
the company`s most valuable
customer`s site we make sure,
forefront of competition for
assets.
that BLISSart® Tools can be
For the past 30 years our
viable in future.
pioneering spirit and our
smoothly integrated into future
years so our customers remain With the BLISSart® Systems
Knowing what needs to be done
production processes. To that end our specialists,
innovations have made us a
any production of longitundinally
Our customers want sustainable
together with their contacts
forward thinking go-getter
welded tubes becomes safer,
ID scarfing tools. We want you to
in your company, will create
when it comes to inside tube
easier, more environmentally
have sustainable success in your
requirement analyses and tailor
scarfing systems and has made
compatible and more
production. And our experts
existing operations to individual
us an industry leader. The high-
economical.
know what is important for
requirements. On this ideal
12 PIMM Metals June/July 2022
BLISSENBACH NEWS
technical universities they
and the international life cycle
manage to provide new
assessment. This requires
momentum. Ernst Blissenbach
the willingness to change and
GmbH exemplifies a culture
the courage to consistently
of innovation that pushes the
implement the changes found
enevelope.
to be necessary.
How does innovation actually happen at Blissenbach?
can benefit from our ID scarfing
Find out how your company
In order to be able to develop efficient ID scarfing systems for our customers we drill down
systems. Find out why we are offering you tomorrow`s solutions today.
25 years of success worldwide One thing is certain: The story of the Ernst Blissenbach GmbH is a success story. An unusual one, but not really unexpected. Since it was founded, this small but excellent company has been involved in the development and manufacture of special
basis, our innovations
tools for internal
offer maximum quality
deburring of longitudinally
assurance and provide
welded pipes
risk as well as cost reduction
and has been
through efficient systems.
offering the
Innovation
most innovative system worldwide
State of the art technology “made in Germany” helps you derive economic benefit from environmental advantage
Advancing new technologies Blissenbach are synonymous
head of the company from
Blissenbach innovations
with robustness, longevity and
Remscheid, a smallt towen
do not remain in the idea
functionality. Their perfect
to the latest trends in industry,
near Cologne, and the engine
phase, but rather conquer the
design and construction reduces
research and the environment.
behind the whole development
market and set standards on
tool-related machine downtime,
That is where we find
is Ernst Blissenbach – to
a worldwide scale. Continually
avoids escalating costs and
inspirations for the innovation
this day. As early as 1973 he
new technologies guarantee
significantly increases the
and technology agenda of our
became self-employed as a tool
our enormous competitive
quality of inside tube scarfing.
company. But that is not all of
manufacturer, whereby the core
it: We also regularly evaluate
competence of the company
advantage as well as our
for many years. A system that is the absolute world leader in this segment - no wonder with a reject rate of zero. The founder and creative
ID scarfing systems made by
At the same time
customers` success is in
Blissenbach is actively engaged
the innovativeness of new
shifted to the production of
the long run. The mission:
in research to improve material
BLISSart® products, BLISSart®
drawing-related special tools
offering robust, sustainable
and production technology.
further developments and
from 1989.
ID scarfing solutions and
Through systematic and
innovation processes as well
In this time Mr. Blissenbach
shaping the future of tube
intensive cooperation with
as the effect on the market
met Dr. Jung from Mannesmann
production.
technology centers and
with regards to the customers
Rohrenwerke Rath, who
PIMM Metals June/July 2022
13
NEWS confronted him with the thesis that in the coming decades there would be no pipe on the world market that wasn’t machined from the inside. This far-sighted prognosis made a lasting impression on Ernst Blissenbach, and he drew his own conclusions from it. That was the starting shot for his newest concept and development took its course. Despite many problems and setbacks in the early days, it was already clear that they were on the right track, and the first small, painstakingly worked out successes confirmed the correctness of the concept. In the course of the following years, constant number 1 in the international
Because despite all the pride in
which also led to some world
Blissenbach’s goal of continuing
ranking makes us to a
what has been achieved so far,
patents. In the meantime, Ernst
to secure the technological edge
benchmark and our customer
one shouldn’t lose the future
Blissenbach GmbH took the
through constant development
experience management is
out of sight. Modern thinking is
global leadership in its market
and shaping the market
certainly worldwide significant
therefore nothing modern, but
segment for over 15 years and
dynamically from the top is not
for more ecological and
simply our leitmotif. We reinvent
still it is.
really surprising: “To be the
economical pipe production.
ourselves. Again and again.”
further development took place,
14 PIMM Metals June/July 2022
Accordingly, Ernst
PRODUCTS NEWS
Introducing the Combi-FSE – the new electric sideloader from Combilift
I
rish forklift manufacturer Combilift has added yet another addition to its now extensive electric range with the launch of the Combi-FSE
– a four wheeled, two directional sideloader in both 5,000kg or 6,000kg lift capacity. As part Combilift’s drive to help customers achieve their aims of more sustainable operations, over 60% of the company’s output is now electric. Recent models such as the Combi-XLE and now the Combi-FSE focus on heavier duty application for industry sectors such as timber, steel, tubes & pipes and builders merchants.
recaptures the truck’s kinetic
the under-deck battery system,
work, centralised grease points
Thanks to Combilift’s immense
energy during deceleration
with the power pack strategically
on the front and rear of the load
engineering and design
and can be used to recharge
placed at the rear of the truck
platform and removable panels
experience, the Combi-FSE
the batteries to extend battery
between the drive motors -
for easy access to the motor.
delivers on all aspects of
life), makes for Combilift’s most
giving a clear line of sight to the
reliability, durability, powerful
advanced steering system on its
performance and ease of
four wheeled trucks to date.
Combilift CEO Martin McVicar
rear and when reversing, and
commented: “We introduced
guaranteeing the best
our first 4-wheel sideloader
operator visibility of any
around 10 years ago after initial
cab, particularly the roof to floor
comparable truck. This position
requests from companies in the
emission free electric operation
windscreen, allows the operator
also enables safe and easy
timber sector, and it has since
that more and more customers
to have an excellent field of vison
battery removal from the low-
become pretty much a standard
are demanding.
of the load, the machine and
level rear of the truck.
solution for those who run
maintenance, combined of
The generous glazing of the
course with the quiet and
The patented traction system
the surroundings. Considerable
Maintenance time has been
intensive schedules which clock
in this new product plays a major
engineering development to
kept to a minimum due to key
up many operational hours. The
part in ensuring the optimum
ensure optimum visibility for
service features such as its quick
technological advancements in
performance of the Combi-FSE in
the driver saw the perfection of
interchangeable battery for shift
battery technology since then
all weather conditions. Sensors
means that it was a natural
in the front steering axle linked
progression to develop this
to the innovative Electronic
electric model, which will help
Traction Control system enable
customers to drastically reduce
the 2 independent 15kW drive
their carbon footprint.”
motors on the rear axle to be
Web:https://combilift.com/
controlled individually, with the
combi-fse-electric-sideloader/
speed of each wheel governed
Videos
by the steer angle of the front
Official FSE Launch -ENG
wheels to provide improved
https://youtu.be/-kSZQ-9UeuU
steering control for the operator,
FSE Battery Change -ENG
better truck turning radius and
https://youtu.be/aenSF2NjgCc
reduced tyre wear. This new
FSE Traction control explained
technology, when combined with
-ENG https://youtu.be/-
regenerative braking (which
yq2AS4kGNc PIMM Metals June/July 2022
15
PRODUCTS EVENTS NEWS
Cut longer with Kennametal’s KCK20B and KCKP10 indexable milling grades ™
™
New grades offer higher wear resistance and longer tool life, increasing productivity in cast iron and compacted graphite cast iron machining
K
ennametal has
heads. While KCK20B delivers
introduced the
higher productivity in roughing
KCK20B and KCKP10
and semi-finishing operations,
indexable milling
KCKP10 is applicable for finishing
grades for higher
operations, but also works
wear resistance and up to 30%
exceptionally well when profiling
longer tool life when machining
and copy milling cast iron and
cast iron and compacted
steels up to 45HRC. “For customers where high
graphite iron components. Both grades offer higher productivity performance during roughing,
Available for many indexable milling product lines, the new grades come with a golden top layer for fast, easy wear identification, ensuring maximum tool life for each cutting edge.
semi-finishing, and finishing
causes of insert failure,” says
operations.
Gil Getz, Product Manager,
and consistent, repeatable
compacted graphite cast iron.” KCK20B and KCKP10 are
tooling cost and downtime associated with tool changes are especially important, KCK20B and KCKP10 grades promise to increase tool life tremendously,”
Kennametal. He notes that the
suitable for wet or dry cuts.
says Getz. “And for those who
High-Power Impulse Magnetron
new coating technology also
These include rotor hubs used
wish to increase throughput, the
Sputtering (High-PIMS)
increases cutting edge strength.
in windmills, pump housings,
new grades deliver there as well.
technology that provides a
“The result is high-performance
steering knuckles and gear
Either way, it is a win-win for
smoother insert surface and
milling in a broad range of
housings for heavy equipment,
any shop machining cast iron.”
optimal layer adhesion for less
cast iron alloys, including grey
and automotive components
Click here for more information:
flank wear – one of the leading
cast iron, ductile cast iron, and
like crankshafts and cylinder
KCK20B™ & KCKP10™
“The new grades feature
Cover more turning applications with Kennametal’s GUP-V Geometry The new Beyond™ Evolution™
profiling geometry enhances the
GUP-V insert.
Since the introduction of
capability of the best -selling
the Beyond Evolution platform,
grooving & cut-off platform
we have continued to focus on
Kennametal has introduced
enhancing its versatility, and
the new Grooving Universal
the new GUP-V multidirectional
Positive Profiling geometry
profiling insert is no exception
(GUP-V), expanding on its
says Robert Keilmann, Product
Beyond Evolution grooving
Manager, Kennametal. Together
styles feature the Triple-V
on the top, bottom, and
& cut-off platform. With the
with the other insert geometries,
Seating: Tight grip on the back
back of the insert, providing
addition of the new V-shaped
users can now groove, cutoff,
and top & bottom provides
superior rigidity that results in
single-sided insert, Beyond
face, and turn a wide variety
maximum stability, especially
excellent surface finishes and
Evolution can cover now more
of materials with just a single
when operating multidirectional
dimensional accuracy while
applications than ever and
tooling system. Simply put,
turning and profiling.
delivering the highest metal
helps to save tooling cost.
when a customer adopts Beyond
Like all other Beyond
Evolution for their turning needs,
Evolution inserts, the GUP-V
More information: Anna
cutoff, facing, and turning now
they do not need anything else.
profiling insert leverages a
Mason
also to profiling applications:
It is that versatile.
proprietary Triple-V seating
anna.mason@kennametal.com
design that features contact
+44 1384 408060
Expanding from grooving,
the new Beyond Evolution
16 PIMM Metals June/July 2022
All Beyond Evolution insert
removal rates.
NEWS
PRIVATE TREATY SALE Surplus To The Ongoing Needs Of
STUPP
SMS 2-Step Submerged-Arc Welded Helical Spiral Pipe Mill
General Spiral Mill Specifications: Manufacturer: PWS (SMS) Year: 2009 Type: SAWH Pipe Diameter: 24” (609mm) – 60” (1524mm) Strip Width: 39” (990mm) – 76" (1930mm) Wall Thickness Range: – 1/4” (6mm) – 1” (25mm) Max Coil Weight: 50+ Tons Pipe Length: 32’ (9.75m) - 80' (24.3m) based on current configuration
Including Building & Equipment
Max Steel Grade: X-80 Yield Strength: 560 N/mm2 Forming Angle: 45-80 Degrees Strip Feed Speed: 1.6’ (0.5m) – 32.8’ (10m) Per Min. Tack Welding Speed: – 6.5’ (2m) – 32.8’ (10m) Per Min. Annual Tonnage Capacity: 250,000 Total Square Footage: 230,000 (21,367 Square Meter) Status: Installed In Plant
Turnkey Opportunities Available: Stupp Corporation Baton Rouge Campus Site Served by 2 Class 1 Railroads 12.5 Miles from Greater Baton Rouge Port 3.5 Miles to Mississippi River Inlet Close Proximity To Major Interstates: I-10, I-55, I-49 Total Site - 170 Acres
Inquire Today! Scan For Details >>
Visit Us At Tube Düsseldorf! Booth 6D11 Brian Epstein 973-344-6100 sales@nationalmachy.com NationalMachy.com
Nick Romaine 508-846-1034 nromaine@thebranfordgroup.com PIMM Metals June/July 2022 17 TheBranfordGroup.com
PRODUCTS EVENTS NEWS
Combilift: new product launch for the concrete sector
I
rish materials handling manufacturer Combilift has collaborated with some of its customers in the concrete sector to come up with a
newly developed product for the improved handling of what can be a problematic material to lift and move around. The attributes of this new model will also greatly benefit companies in other industries who deal with extremely oversized, heavy or bulky loads. Since Combilift was established 24 years ago it has always taken customer feedback on board when designing new products, and this has been a key
independently, enabling the
personnel. The operator can also
whereas this is now a one-person
component of the unparalleled
machine to lift swap bodies that
complete a full cycle without
job that takes as little as two
growth of the company which
are not on level ground. The front
having to exit the ergonomically
minutes with the Combi-SBT
now exports to over 85
platform is fitted with guides to
designed low level cabin.
which can be reversed under the
countries.
suit standard ISO corner castings,
swap body and quickly lift the
Swap Body Transporter – the Combi-SBT
no guides. Having guides only
Customer led design and development
on the front allows effortless
The development of the Combi-
enables easy operation on areas
The Combilift Swap Body
loading of the swap body as the
SBT was, in part, customer-
with compacted gravel where a
Transporter - Combi-SBT – can
operator needs to align only
led, as is the case for many of
perfectly level surface cannot be
transport of a wide variety of
2 guides, which when in the
Combilift’s new products. A
guaranteed.
swap body containers ranging
correct position, guarantees the
major manufacturer of precast
from standard container swap
rear platform will also be in the
concrete had designed its facility
Martin McVicar comments
bodies to concrete wall panel
correct lifting position.
for high levels of production,
“Combilift product development
but the amount of finished
has always been solution-based
with the rear platform having
swap bodies from production
product from ground to travel position. The 3-wheel design also
Combilift CEO and Co-founder
to storage. With a maximum
Safety and visibility
concrete being stored around
and customer-led, and this new
lift capacity of 50,000kg, the
In terms of safety and visibility
the factory floor was slowing
model is a prime example of
machine is available with diesel
the Combi-SBT offers numerous
down production and reducing
successful collaboration between
or LPG power options. It has a
advantages compared to a shunt
the safe workable area. They
our customers who are experts
3-wheel design with 6 wheels
truck and trailer where you are
contacted Combilift to see if the
in their field, and our engineers
for lower ground pressure. Its
driving “blind” with the load
company could come up with
who have a wealth of experience.
rear wheels are hydrostatically
behind the driver. The cab is
a solution for quicker removal
This results in machines that are
driven and are steered from
mounted at 90° on the machine
of products that could lift the
not only 100% fit for specific
the front, ensuring excellent
and off-centre to the load which
concrete from underneath and
customer requirements, but
manoeuvrability.
offers full 360° visibility and
operate in narrow confines
which often end up being used
line of sight to all areas of the
and the Combi-SBT was the
for other applications, for the
the machine bed support the
machine. With the addition of
result. Cycle times between
benefit of customers in other
load during transportation. In-cab
mirrors and a rear-view camera
casting have been reduced
industry sectors.
control of these ensures that
there are no blind spots, making
and workflow has increased to
the operator is in a safe, secure
the positioning the Combi-SBT
50-70 batches per day at 24T
position when the load is being
under the swap body quick
each. The previous truck and
lifted and lowered. The platforms
and easy as well as safer for
trailer combination took two
can also be lifted and lowered
the operator and surrounding
men about 15 minutes per load,
A pair of lifting platforms on
18 PIMM Metals June/July 2022
Scan here to visit website
EVENTS NEWS
GIFA 2019 Duesseldorf
W
ith the new
dorf accompanies Indonesia’s
one of the world’s largest trade
events GIFA
strong economic growth, opens
fair companies.
and METEC
up an attractive market for
Indonesia new
international companies and
consequently extend the
platforms are
strengthens the world’s leading
portfolio ‘Metallurgy & Foundry
emerging for the upcoming
trade fairs GIFA, METEC,
Technologies’ of Messe
Indonesian metallurgy and
THERMPROCESS and NEWCAST
foundry industries. Messe Düssel-
to be held again as ‘The Bright
Credit Messe Duesseldorf Asia
GIFA and METEC Indonesia
World of Metals’ at the home base Düsseldorf next year. GIFA and METEC Indonesia Credit: Messe Duesseldorf-Andreas Wiese
will take place for the first time in
Wolfram N. Diener
Gernot Ringling
Düsseldorf, which pools the world’s No. 1 trade fairs GIFA, METEC, THERMPROCESS and NEWCAST under the umbrella of ‘The Bright World of Metals’. Every four years it brings together the world
Jakarta from 13 to 16 September 2023. They provide Indonesia’s
behind the new trade fairs are
market leaders in metallurgy
metallurgy and foundry
Messe Düsseldorf Asia (MDA)
and foundry technology in
industry, which is experiencing a
in Singapore, the subsidiary of
Düsseldorf. At the same time,
sustainable upswing, with a new
Messe Düsseldorf Group for the
globally distributed satellite
professional marketplace while
Southeast Asian market, and PT
events create important
granting international industry
Pamerindo Indonesia, Indonesia’s
marketplaces for various regions
players access to an attractive
leading trade fair organiser that
of the world. The expansion
future market. The organisers
forms part of Informa Markets,
focuses on growth markets: PIMM Metals June/July 2022
19
Credit: Messe Duesseldorf - ctillmann
New GIFA and METEC Indonesia from 2023: Messe Düsseldorf focuses on powerful growth market
EVENTS by VDW (Verein Deutscher
rywhere in the country. Trade
Werkzeugmaschinenfabriken /
fairs can participate in this
German Machine Tool Builders’
success story and play an
Association). This enables
Credit: Messe Duesseldorf - Andreas Wiese
projects that are visible eve-
active role in shaping it.” The Credit: Informa Markets Asia
International Monetary Fund
Ian Roberts
(IMF) expects Indonesia’s gross domestic product (GDP) to grow by 5.4% this year alone, rising to six per cent in 2023.
Extensive ranges GIFA and METEC will cover
Bernd Jablonowski
the machine tool companies involved in these three trade fairs to benefit from their complementary ranges. Add to this, VALVE WORLD EXPO, the international trade fair for industrial valves held in Düsseldorf from 29 November to 1 December. With all its satellite
following METEC India (2004)
a comprehensive spectrum
Strong industrial trade fairs
events the-se trade fairs form
as well as GIFA and ME-TEC
of machines, plants and
At the same time, Messe
a world-wide and thematically
Southeast Asia, to be held in
technologies ranging from
Düsseldorf further expands its
complementing network now
Thailand in October 2022 for
additive manufacturing, foundry
strong position as an organ-
to be enriched by GIFA and
the first time, GIFA and METEC
machines and processing plants
iser of leading industrial trade
METEC Indonesia; precisely at
Indonesia 2023 will prove the
to new technologies for user
fairs. Bernd Jablonowski,
the perfect point in time, as
next milestones.
industries in various vertical
Executive Director Operative
Friedrich-Georg Kehrer, Global
markets – from the automotive
Trade Fair Business, underlines
Portfolio Director at Messe
Growth markets in focus
industry, construction, the
the relevance of this division:
Düsseldorf, explains: “Companies
Emphasizing the benefits for
energy and gas sectors to users
“Machinery, plant and equipment
are re-organising their global
all parties involved, Wolfram N.
in metal works and steel mills.
are our biggest field of expertise.
sourcing and purchasing
We provide platforms for a
structures and business is going
Diener, President & CEO of Messe
They will be co-located with
Düsseldorf, says: “We go where
Mining Indonesia, which PT
wide variety of industries: for
through a phase of recovery:
we see the highest potential:
Pamerindo Indonesia will already
those wanting to be successful
with our leading international
Asia, Latin America and Africa.
organise for the 20th time in
in their business – be it on
trade fairs and our versatile,
The demand for investment
2023. Southeast Asia’s largest
an interna-tional scale or in
international network of trade
in industry and infrastructure
international trade fair for mining
targeted markets – Messe
fairs we give companies a basis
is huge here – as is the need
equipment, minerals extraction
Düsseldorf is the place to be.”
for sustainable and stable
for professional trading and
and processing will offer the
The “Bright World of Metals”
international business.”
networking platforms to drive
metal-working and foundry
is complemented in thematic
these projects. This pays off for
companies of GIFA and METEC
terms by the “Wire, Tube &
Rising internationality
the national industries, for the
Indonesia welcome synergies.
Flow Tech-nologies” portfolio
Messe Düsseldorf also grows in
economic growth of the target
Together the three trade fairs
with the leading international
other sectors: after introducing
markets and for our international
form an integrated business
trade fairs wire and Tube. These
two new trade fairs abroad
customers with new business
platform for the supply chain
will reunite the international
in 2021 (ProWine São Paulo,
opportunities arising. In this way
in the segments mining, metal
players from these industries in
ProWine Mumbai), seven new
we remain a relevant partner
working and casting.
Düsseldorf from 20 to 24 June
events in total are scheduled for
2022. Concurrently held from
2022 (REHACARE SHANGHAI,
for business and strengthen the
Ian Roberts, Vice President
leading position of Düsseldorf’s
of Informa Markets Asia,
21 to 24 June will be METAV, the
MEDICAL FAIR BRASIL, CO-
No. 1 trade fairs.”
underscores the added value
international trade fair for metal-
LOMBIAPLAST, CorruTec Asia,
of this cooperation: “The
working technologies, organised
GIFA Southeast Asia, METEC
Gernot Ringling, Managing
co-location will open more
Southeast ASIA, FoodAfrica
Asia, emphasizes the rele-vance
opportunities for Indonesian
Cairo). Until the beginning
of Indonesia in particular: “G20
found-ry, metal works and
of the Covid-19 pandemic
member Indonesia is already the
casting sectors to grow.
largest econ-omy in Southeast
Furthermore, as the largest
Asia and the tenth largest
economy in Southeast Asia,
worldwide. Forecasts show: The
the country offers new and
upward trend is continuing.
wider business potentials
Indonesia will steadily expand its
especially with the government
position – forerunners are nu-
plan in making Indonesia a
merous infrastructure projects
manufacturing hub for Southeast
and large-scale industrial
Asia.”
20
PIMM Metals June/July 2022
Credit: Messe Duesseldorf - Andreas Wiese
Director of Messe Düsseldorf
Friedrich Georg Kehrer
the international ac-tivities have entailed a constantly growing attendance at the homebase Düsseldorf – and the international share has gone up particularly here. For companies exhibiting at the trade fairs it clearly exceeds 70% as a rule – before and after the pandemic.
EVENTS
The green wave for the steel industry wire and Tube in June: Exhibitors present sustainable solutions on the way to the Green Transformation
T
he steel industry
to. For them, climate-friendly
Agreement of 2015. But the
is already working
steel as the basis for their
steel industry has already got
on nothing less
products is also an important
off to a strong start.
than a historic
aspect when it comes to being
technological
environmentally friendly
transformation. Direct reduction
and competitive. The green
The steel industry is setting the course
based on hydrogen will replace
transformation covers all
thyssenkrupp Steel is a shining
the conventional production
industrial sectors – from
example of this. “If production
method as a clean production
suppliers to users.
is converted to climate-neutral
process – and experts agree
The European steel industry
steel by 2045 at the latest,
with this. Steel production
is responsible for 5.7 percent
we will be the largest single
based on carbon will lose its
of the total greenhouse gas
European consumer of CO2-
place at the top.
emissions in the European
neutral hydrogen”, says Dr Arnd
Union – which means that
Köfler, Chief Technology Officer
target to reduce emissions by
reducing emissions is a
(CTO), with confidence. In
around 30 percent by 2030.
mammoth task. By 2050,
principle, the steel industry will
A development that the wire,
it must be producing in a
be one of the main consumers
cable and tube industries are
climate-neutral manner. This is
of green hydrogen. What in turn
also paying close attention
stipulated in the Paris Climate
shows they are leading the way
The steel industry has the
PIMM Metals June/July 2022
21
EVENTS
when establishing hydrogen technologies as the key to decarbonisation. thyssenkrupp Steel aims to save 30 percent CO2 in this decade alone. To achieve this, four blast furnaces will be gradually replaced by direct reduction plants operated with green hydrogen from 2025, each supplemented by smelting units, in order to turn the solid raw material into liquid pig iron. According to thyssenkrupp, two billion euros will be needed for implementation by 2030, and up to eight billion euros in investments will be needed for the complete transformation.
Decarbonisation cooperation Salzgitter AG has also initiated the decarbonisation of its
ammonia back into hydrogen. In
mobility provider with a neutral
emissions. With the planned
processes and products. It
addition, large-scale electrolysis
CO2 balance by 2050, as part of
expansion of the hydrogen
plans to start production
is provided, which will generate
the Group’s goTOzero strategy”.
infrastructure in Germany,
of low-carbon on a new
green hydrogen with an output
production route from the end
of up to 1,000 MW. For this
recycling cycle for steel is to be
a large industrial plant for the
of 2025. “The expected CO2
purpose, a direct connection of
set up between Volkswagen’s
direct reduction of iron ore
saving after completion of the
new offshore wind farms to be
parent plant in Wolfsburg and
(DRI) in Bremen and a DRI pilot
transformation will be more
built in the North Sea will be
the integrated smelter plant in
plant in Eisenhüttenstadt in
than 95 percent”, the company
examined.
Salzgitter. Volkswagen is again
combination with electric arc
making the steel remnants of
furnaces by 2026.
explains.
In addition, a closed
ArcelorMittal intends to build
the production available to
cooperation to push forward
Low-carbon steel for the automotive industry
decarbonisation. The Group
Salzgitter has already agreed
down, processes them into new
Own process gases and hydrogen
has entered into an agreement
with Volkswagen AG to supply
steel products and delivers
With ‘H2Syngas’, Saarstahl
with Uniper to create the
low-carbon steel from the end
them to Wolfsburg for car
and Dillinger rely - together
production.
with the engineering company
Salzgitter is entering into
®
SALCOS project, which is
of 2025. Volkswagen plans
part of the ‘Salzgitter AG
to use this steel in future
2030’ strategy. This project
projects such as the Trinity 1
is to be supplied with green
Salzgitter AG, which melts them
Paul Wurth (part of the SMS group) -, on the use of their
e-model. The automobile group
Expansion of hydrogen infrastructure
hydrogen for the production
wants to focus on reducing
ArcelorMittal aims to achieve
of considerable amounts of
of climate-friendly steel by the
CO2 emissions where they
carbon-neutral steel production
hydrogen in the blast furnace
international energy company
are primarily generated, i.e.
at its European sites by 2050
process. The corresponding
Uniper. SALCOS® (Salzgitter
during automotive production.
and to reduce emissions by 30
pilot plant was built in
Low Co₂ Steelmaking) is a
“In addition to the battery-
percent by 2030. “The German
cooperation with Paul Wurth.
transformation programme
powered electric powertrain
flat steel sites in Bremen and
to convert production to a
and aluminium components,
Eisenhüttenstadt are fully
by Paul Wurth – known as
hydrogen-based route.
this is especially the case with
integrated into the Group’s
dry reforming – enables the
own process gases and the use
“The new process developed
steel”, the Group explains. For
strategy on climate neutrality”,
conversion of the coking plant
is developing two projects
Volkswagen, the reduction of
the company explains. Two blast
gas produced in the coking
with green hydrogen. Here,
CO2 emissions in the supply
furnaces will be converted at
plant into a hot reducing gas
the company is planning an
chain “is a central component
the sites in order to blow in
or synthesis gas”, explains
import terminal that converts
in order to gradually become a
natural gas and reduce CO₂
Saarstahl. This is enriched
In Wilhelmshaven, Uniper
22
PIMM Metals June/July 2022
EVENTS
with hydrogen and then used
already begun and is setting
the market. “These must be
mammoth task that must now
as a reducing agent for the
itself high targets – but it needs
connected to the grid and
be mastered.
reduction of the iron ores. The
digital support.
their fluctuating production
injection of the hot reducing
According to the ifo Institute,
The exhibitors at wire and
must be controlled. As a
Tube 2022 are prepared for
gas into the blast furnace
the digital transformation
result, suppliers will have to
this and will present new
“leads to a considerable
of the energy industry – and
manage large data streams,
technological solutions from
reduction in coke consumption
ultimately the steel industry
including data on feed-in or
the wire, cable, tube and pipe
and thus to a reduction in CO₂
– is an integral part of the
local consumption”, explains
industries at the Düsseldorf
emissions”.
energy transition. It is one of
the ifo Institute. Digitisation
Fairgrounds from 20 to 24 June
the biggest IT projects of all
therefore not only supports
2022. For further information,
The green transforation is also digital
time. In the future, many new
efficient production, but also
industry and company news on
and decentralised producers
a sustainable distribution of
both trade fairs, please visit:
The green transformation has
of renewable energy will enter
energy to steel companies. A
www.wire.de and www.Tube.de.
This is how sustainable wire and Tube 2022 are: Premiere of the ecoMetal Trails in Düsseldorf in June To the tune of 1,900 exhibitors
have set themselves high
am and on Wednesday and
spontaneously join in on the
on 95,000 square metres of
environmental standards
Friday at 2.00 pm.
day is also welcome without a
net exhibition space, many
and all share the same aim:
global firsts at the trade fair
reduce emissions in order to
on Wednesday and Friday at
The meeting point for all trails
and 13 well- filled exhibition
bring about a speedy energy
10.00 am and on Thursdays at
is the ecoMetals information
halls: wire and Tube 2022 will
transition.
2.00 pm take visitors to SMS,
counter at the Nord entrance
Ampco, Klöckner and also
of Düsseldorf fairgrounds.
netzwerkDraht.
Press contact for wire and
serve up five days packed with
21 to 24 June (Tuesday to
technology innovations from
Friday) will see various tours,
20 to 24 June.
the so- called ecoMetal Trails,
The Tube Trails organised
The trails are free for
registration.
Tube :
departing from Nord entrance
all interested visitors.
Petra Hartmann-Bresgen M.A.
four out of five trade fair
at 10.00 am and 2.00 pm.
Registrations can be submitted
Ulrike Osahon
days there will be guided
The wire Trails guide
in the run-up to the trade
Tel.: +49 (0)211-4560 541/-
For the first time, on
tours offered to visit
participants to netzwerkDraht,
fairs online at https://www.
992
exhibitors whose factory
Rosendahl Nextrom, swiss
wire-tradefair.com/ecometals_
E-Mail: HartmannP@messe-
halls take sustainability into
steel holding GmbH, Aurubis
visitor and at https://www.
duesseldorf.de www.wire.de/
special consideration. They
and ArcelorMittal and start on
tube-tradefair.com/ecometals_
ecometals and www.Tube.de/
produce energy- efficiently,
Tuesday and Thursday at 10.00
visitors. Anyone opting to
ecometals
PIMM Metals June/July 2022
23
PEOPLE
New MD for Linde Material Handling UK Linde Material Handling UK Ltd has recently appointed Eamonn Parker as Managing Director
E
amonn was formerly
honoured to be taking over the
Vice President Sales
leadership of our market leading
& Marketing at Linde
brand in the UK and serving
Material Handling
our incredible colleagues and
UK & Ireland and
growing customer base as the
successor to Ulrike Just who will
new managing director of Linde
be taking a new role as Senior
Material Handling UK. I am now
Vice President, KION ITS EMEA
looking forward to leading the
UK & Ireland.
next phase of our customer first
Ulrike Just commented on
approach, with an organisation
the transition: “After completing
structured to focus on sales &
one of the largest business
service with support functions
transformations in the history
provided by KION ITS EMEA.
of Linde Material Handling UK
My priority will be to continue to steer Linde on leading the
& Ireland – in which we merged all regional entities into one to
exceptional Linde team! Eamonn
customers. I am very much
material handling market by
provide even more consistent
Parker, who has been part of the
looking forward to continuing
providing exceptional customer
customer service across the
Linde UK Board since 2018, will
my collaboration with Eamonn
service and developing our
UK - I will now focus on the role
be the perfect successor, as he
and supporting him in taking
people to make Linde a great
of Senior Vice President, KION
knows the business inside out.
our customer service to the next
place to work. It is a really
ITS EMEA UK & Ireland. I am
Thus, he can ensure continuity,
level.”
exciting time to see our brand
very proud of what we have
while at the same time putting
Speaking about his new
achieved in the last year with the
even more focus on our Linde
role, Eamonn Parker said: “I am
24
PIMM Metals Spring 2022
continue to grow from strength to strength.”
PIM PI MINCORPORATING METALS IMT
PIM stats update for January and February 2022 Reported Period First Visit Last Visit Viewed Traffic
Reported Period First Visit Last Visit Viewed Traffic
Month Feb 2022 01 Feb 2022 - 00:09 22 Feb 2022 - 05:00 Unique Visitors
Number of Visits
Pages
Hits
3,052
21,761
64,847
165,107
Month Jan 2022 01 Jan 2022 - 00:03 31 Jan 2022 - 23:48
Media Information 2022
Unique Visitors
Number of Visits
Pages
Hits
4,209
37,892
130,718
247,614