Motion Systems Handbook 2019

Page 82

MOTION SYSTEMS HANDBOOK

Gearbox

service factor and service class

explained

Sizing a gearbox (or gearmotor) for an industrial application typically begins with determining the appropriate service factor. In simple terms, the service factor is the ratio of the gearbox rated horsepower (or torque) to the application’s required horsepower (or torque). Service factors are defined by the American Gear Manufacturers Association (AGMA), based on the type of gearbox, the expected service duty, and the type of application.

While service factors may seem to be very specific, with thousands of combinations of gearbox types and applications each assigned its own numerical value, the criteria used to determine these values are based not on testing and empirical data, but rather on extensive review and analysis of gearbox manufacturers’ experience. In general, the horsepower (or torque) rating of a gear tooth is based on the durability of the gear surface — its resistance to pitting — or on its bending fatigue. As the service factor of a

Shown here is an animatronics design featuring a robolink from igus. The worm-gear assembly is complemented by strain-wave gearing elsewhere.

78

DESIGN WORLD — MOTION

Gearing — Motion Control HB 08-19 V3.indd 78

8 • 2019

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The basics of compression springs

2min
pages 138-139

Update on shock & vibration technologies

4min
pages 130-137

Sensors for motion systems

2min
pages 128-129

Update on sealing technologies

2min
pages 126-127

The basics of retaining rings

1min
pages 124-125

Positioning systems: An overview

3min
pages 120-123

Stepper motors – an overview

4min
pages 116-119

Servomotors: the basics

3min
pages 112-115

Summary of direct-drive motors

6min
pages 108-111

Fundamentals of gearmotors

3min
pages 104-107

Fundamentals of dc motors

3min
pages 100-103

When should you use dual guide rails?

1min
pages 98-99

Hertz contact stresses: How they affect linear bearings

2min
pages 96-97

Calculating linear bearing life

4min
pages 92-95

Human-machine interfaces (HMIs) in evolution from operator terminals

2min
pages 90-91

Gearbox service factor and service class explained

7min
pages 82-89

Encoders – the basics

5min
pages 76-81

Flexible couplings for motion design

7min
pages 66-73

Conveyors for simple to complex transport

5min
pages 62-65

Programmable automation controllers (PACs) and industrial PCs

5min
pages 58-61

Servo versus closed-loop stepper motion controls

5min
pages 54-57

Flexible and controlled cabling and connections

4min
pages 48-53

Brakes, clutches, and torque limiters

7min
pages 42-47

Sizing and applying belts and pullets

3min
pages 38-41

Basics of sprockets and chain drives

3min
pages 36-38

Rotary bearings for precision motion applications

5min
pages 30-35

The basics of ball & roller screws

3min
pages 28-29

Chain actuation – rigid type

2min
pages 26-27

Pneumatic actuators

6min
pages 22-25

Linear actuators: Make versus buy

10min
pages 14-21

What ancient myths can teach us about today's technology

2min
page 8
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