The Australian National Construction Review

Page 1

construction AUSTRALIAN NATIONAL

AUSTRALIAN NATIONAL CONSTRUCTION - MAJOR PROJECT REVIEW

On average, Green Star certified buildings produce:

MAJOR PROJECT REVIEW mirvac's

8 chifley square THINKS OUTSIDE THE BOX

62% less greenhouse gas emissions Use 66% less electricity Consume 51% less potable water than average Australian buildings*.

PRINT POST APPROVED 100007511 OCTX32P13

ISSN 1449-7344 04

100007511

* The Value of Green Star: A decade of Environmental Benefits, Green Building Council of Australia, 2013

AUS $14.95 (INC GST)

Find out how your next project can capitalise on the benefits of a Green Star rating at www.gbca.org.au

9 771449 734009

THIS ISSUE : FKP Construction - Toga - Cardwell Range Alliance - L.U. Simon Builders - Hickory Group - Blackwatch Projects - Australian Turf Club / Woods Bagot - Hutchinson Builders - Mirvac - University of QLD - Pradella - Hansen Yuncken - Maxcon - Hindmarsh - Probuild Griffith Uni - McConnell Dowell - Merkon Constructions - Grindley - AURORA PROJECTS - LEND LEASE - Bloc - SA WATER - PLUS MORE


Strong apart. Stronger Abigroup, Baulderstone, Lend Lease’s Project Management & Construction and Infrastructure Services businesses have united together under the Lend Lease name to create a stronger, more competitive and capable offering in the Building, Engineering and Services sectors. Each has a proud history and this transition will acknowledge and build on that success. We aim to be the best construction and


together. Now one team. infrastructure business in Australia. Our goal is to provide roads, bridges, ports and infrastructure that will unite our country. To create inspirational places where people can learn and work as well as build hospitals where they are cared for. We are a company committed to maintaining essential services, forging lasting partnerships and flying the flag for safety and sustainability.


AUSTRALIAN NATIONAL

→ SPECIAL FOCUS CONSTRUCTION MAJOR PROJECT REVIEW

PUBLISHER K.M. Hanson EDITOR Willow Aliento GENERAL MANAGER Phil Reynolds GRAPHIC ARTISTS Peta Brunell, Charlotte McLaren, Alex Beveridge

This image: 8 Chifley Square, NSW

SALES MANAGERS Chris Randles, Ben Newell SALES Michael Matthews, Ed Lumby, Jessica Smith, Sara Roberts, Kate Palmer BUSINESS DEVELOPMENT Sarah Giles ADMINISTRATION Jenny Bow, Leesa Edgar DISTRIBUTION Gordon & Gotch PUBLISHED BY Trade Media Group Pty Ltd ACN 118312404 t. 02 4322 1200 f. 02 4322 1400 www.ancr.com.au www.trademediagroup.com.au WRITERS Willow Aliento, Antonia Phipps, Angela Norval, Cameron Horn, Claire Cooper, Georgia Jarrett, Jennifer Zweck, Kylie Scott, Lisa May, Liz Akerman, Madeleine Clague, Mary Abel, Nicky Taylor, Nicky Engel, Wendy Sinclair PHOTOGRAPHERS Mike Chorley, Brent Kingston, Stephen Wood, Achim Drescher, Brian Gard, Bruce Parker, Damien Shaw, Daniel Arnaldi, Darren Daly, Geoff Gibson, Jason Bennee, Matthew Cooper, José Figlioli, Lewis Krebs, Luke Vitali, Robin Gauld, Rod Vella, Steve Bull, Toby Kroner, Brett Jacques, Rob Lacey, Steve Bills, Alan Roberts, Clare McShanag COPYRIGHT All material in this publication is copyrighted to the publisher and/or its advertisers and contributors. No material or portion of this publication may be reproduced in whole or part without the express written permission of the publisher. DISCLAIMER The Australian National Construction Major Project Review and the publisher reserve the right to alter or omit any advertisement, editorial, or advertorial. Advertisers and/or their representatives indemnify the Australian National Construction Major Project Review and the publisher in relation to defamation, slander, breach of copyright, infringements of trademarks of name of publication titles, unfair competitor or trade practices, royalties or violation of rights and privacy and warrant that their material complies with all the relevant laws and regulations and that its publication will not give rise to any rights against or liabilities against the Australian National Construction Major Project Review, its publisher, its servants or agents. The Australian National Construction Major Project Review and the publisher are not liable for inaccuracy in any advertisement or editorial and do not accept responsibility for any claims made by advertisers. Any material supplied to the Australian National Construction Major Project Review or the publisher are at the contributors risk. No responsibility will be taken by the Australian National Construction Major Project Review, its publisher, its servants or agents. Opinions published in The Australian National Construction Major Project Review are not necessarily those of the publisher or staff of The Australian National Construction Major Project Review. The Australian National Construction Major Project Review is not related to any other publication.

4

ANCR SPECIAL FOCUS

Cover Image : Mirvac's, 8 Chifley Square. Image by Mike Chorley

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

NEWS

NEWS ······················································································································································· 06 ARCHITECTURE NEWS & ENGINEERING NEWS ···································································· 12

FEATURES

SPECIAL FOCUS

··································································································································· 14

PROJECTS • VIC

• NSW

• QLD

700 bourke street ··························································································································· 38 trilogy apartments - Probuild ·································································································· 58 Habitat apartments - Maxcon ···································································································· 62 Eden on the river - L.U. Simon Builders ·················································································· 66 Guilfoyle apartments - L.U. Simon Builders ········································································· 7 2 ilk apartments - Hickory Group ·································································································· 7 8 jaques richmond - Merkon Constructions ·············································································· 8 6 8 chifley square - Mirvac ············································································································ 90 Royal randwick racecourse - Australian Turf Club / Woods Bagot ························ 102 the scenic railway - Grindley ···································································································· 120 hornsby mental health facilities - Hansen Yuncken ····················································· 130 hume dam - McConnell Dowell ······································································································ 136 graythwaite rehabilitation centre - Aurora Projects ················································· 142 dominion apartments - Probuild ····························································································· 1 48 holbrook bypass ···························································································································· 154 boheme bondi - Toga ······················································································································ 160 gasometer project - fkp Construction ·················································································· 168 cardwell range roadworks - Cardwell Range Alliance ············································ 174 griffith uni health & teaching facility - Griffith Uni ················································· 180 bowen & proserpine water treatment plant - Lend Lease ···································· 188 verde townsville - Hutchinson Builders ·················································································· 1 90 uni of qld - global change institute - Uni of QLD ··················································· 1 98 fifty one alfred - Blackwatch Projects ··················································································· 206 urban edge kelvin grove - Pradella ····················································································· 212

• SA

north south interconnection systems project - SA Water ······························ 216 glenside campus health facility - Hansen Yuncken ······················································· 2 24

• ACT

altitude apartments - Hindmarsh ····························································································· 232 dockside kingston - Bloc ·········································································································· 240

WWW.ANCR.COM.AU

ANCR SPECIAL FOCUS

5


CONSTRUCTION

RECORD-BREAKING FEAT BY UB AUSTRALIA Usually it would take at least a few months to build a 7-story apartment building, yet Hickory Constructions UB Australia Division recently achieved it in just 11 days. The 3:East apartments comprises 57 apartments, and the record-breaking rapidity of the build was achieved through Unitised design and construction. The apartments were literally entirely constructed off-site, and then trucked to site and craned into position. A YouTube video captures this remarkable feat: http://www.youtube.com/ watch?v=Fz2t8JUI5V4. UB is an extremely sustainable approach to high-quality construction which is more flexible and adaptable to contemporary architecture than many other forms of modular building. In environmental terms,

because UB uses lighter, less carbon-intensive materials with enhanced recyclability and minimal wastage, it has a dramatically reduced ecological footprint. Being a steel-based system instead of concrete-based, there is far less water required; and because the bulk of the work happens at UB’s own fabrication facility, fuel use from truck movements to the site by subcontractors is also minimised. UB uses a parallel track method for construction, which is extremely efficient. Being under UB’s direct control at every step of the process also means quality control can be strictly maintained, and issues around rolling site inductions, safety and logistics streamlined considerably. UB Australia’s KLIK collaboration was a finalist in the 2013 Property Council’s Innovation

Excellence Awards, and was also part of an installation project awarded the 2013 Earth Hour Creative Arts Award for its sustainability initiatives. They are currently in the process of completing four apartment projects in Bulgarra Western Australia, a 128 room hotel in Bendigo, a 9-storey apartment complex in Moonee Ponds and a primary school in the ACT. And if 11 days seemed fast, in August 2013 UB Australia installed the Port View Apartment building at Port Hedland in just four days of installation and one day of precast. The modular units were fully constructed in Melbourne and then transported to the remote Pilbara location, effectively resolving the issues programs usually encounter in the area due to labour shortages and difficulties accessing materials.

UB project Centvm Apartments

UB Factory

BOOST TO NEW CITY Australia’s largest master-planned new city, Greater Springfield, has attracted the attention of global giant GE as the location for their Queensland headquarters. Kane Constructions will build the $72 million office complex under a design and construct contract, with the project aiming to achieve a Five Star Green Star rating for sustainability. The 14,000m2 floorplate will provide space for up to 1,200 GE workers, and completion is expected in 2015. The move took about three years to finalise, and required negotiations between the company and several city officials. Springfield Land Corporation chairman Maha Sinnathamby stated that looking at new energy 6

ANCR CONSTRUCTION NEWS

technologies will be one of the top business areas for the new office. "In Springfield you have a predictable energy demand because of the growth rate concentrated in one spot," he said. Springfield comprises six suburbs across 2860 hectares, and is one of Australia;s fastest growing urban areas. Another major project bringing substantial job opportunities is the new $85 million Mater Private Hospital, designed by Silver Thomas Hanley in partnership with PDT Architects. The seven-level, 10,000 m2 facility will offer a range of medical and surgical services to the growing community including inpatient, day and chemotherapy beds and a cancer care centre supported by $21.4 million Australian Government funding.

The Mater Hospital is the first facility to commence in what is planned to be a 52 hectare health and wellness precinct for Springfield. This is planned to include all forms of coordinated health facilities and services, not just those which provide acute care, preventative health and ongoing treatments but also research and development, education and training, allied health, retirement and aged care with appropriate hotel and visitors accommodation. “Approximately 8.7 hectares of Health City Springfield Central is earmarked for primary health and acute hospital type development with pre-planning approval obtained for up to 1200 hospital beds,” said Maha Sinnathamby.


MULTIPLEX APPOINTED TO CONSTRUCT THIRD UNSW BUILDING IN TWO YEARS Leading global contractor Brookfield Multiplex has been appointed to design and construct the University of New South Wales’ (UNSW) $123 million Material Sciences and Engineering Building at the Kensington campus in Sydney, set to be a leading research facility in the AsiaPacific region. This will be the third project Brookfield Multiplex has delivered for UNSW in recent years, having completed the $94 million Tyree Energy and Technologies building in February 2012 and the $54 million University Terraces student accommodation in January 2013. “Our partnership with UNSW allows us to work collaboratively to provide the best outcome for the university, their lecturers, researchers, and students. We have a strong knowledge about working in a living campus environment and have delivered numerous buildings that strengthen the teaching and learning experience through design,” said Mr David Ghannoum, Regional Managing Director of NSW, Brookfield Multiplex.

The new building will be constructed adjacent to the Chemical Sciences and Materials Science Building and will comprise 23,500 square metres of space. Spanning nine levels, it will include a basement featuring specially-designed suites to house highly-sensitive research equipment. Integrated office and laboratory areas will promote UNSW’s collaborative teaching and learning, and the building will also feature teaching and learning spaces, with research areas including traditional, clean, chemistry and electron microscopy suite laboratories. The building will initially cater for up to 160 students and 140 staff with capacity for a further 144 staff and students. A high performance glass facade with glass reinforced concrete masonry blades will provide solar shading and the building’s rational modular design will allow for future reconfiguration of the laboratory spaces. Brookfield Multiplex commenced initial preparatory works in July 2013 with completion expected for April 2015 in time for the commencement of the 2015 second semester.

UNSW Material Sciences and Engineering Building

INTEREST RUNNING HOT The CFMEU, Property Council of Australia, Infrastructure Partnerships Australia and the Master Builders Association of Victoria are among those lending support to Melbourne’s East West Link project. The project comprises an 18 km cross-city road connecting the Eastern Freeway and the Western Ring Road. Stage one, a 6 km roadway connecting the Eastern Freeway with CityLink, is attracting

global attention, with some of the world’s biggest infrastructure firms expressing interest in building and operating the project, which will be delivered as a Public Private Partnership. It is expected a short-list of respondents will be released by the end of the October 2013 and contracts will be awarded in late 2014. The East West Link is the largest infrastructure project in Victoria’s history and is expected to be completed by 2019-20.

comment By Iwan Sunito CEO Crown Group

NO EASY WAY OUT: DOING BUSINESS IN ASIA REQUIRES A LONG TERM STRATEGY. In the midst of significant ongoing economic growth in Asia, many Australian companies now see expanding their operations into Asia no longer as a choice but a must, however I believe the lack of knowledge about the culture, business environment and legal system - coupled with concerns about how the company will deal with perceived corruption in Asia - is preventing business leaders turning their vision into a reality. This I feel, is holding many companies back from a successful expansion into Asia. As someone who was born and raised in Indonesia and educated in Sydney, I have gained some perspective on the issue. In the past two decades I have expanded my Australian residential property business formed in 1996, to a company with a pipeline of Sydney projects worth $3 billion. We have recently expanded our business to Asia by opening our first office in Indonesia’s capital Jakarta. I have experienced both Asian and Australian cultures from business owner’s perspective and I would like to offer some advice on how an Australian business owner might successfully navigate expansion into Asia. First decide where to start and set goals outlining how big and how fast you want your business to grow. Asia is a big world - decide on one country to focus on initially. Consider where it is best to leverage your brand based on your own research and your unique product. Select one city to start with. Set a goal based on how much business you would like to generate in Asia in the longer term. An expression I like to use is “think big, start small.” In the case of Crown, we started with a goal to generate $20 million in gross sales in Indonesia two years ago and now have roughly $100 Million gross sales projected for this financial year. Second, expanding into Asia must start with decisions about your business’ short, medium and continues page 10 ANCR CONSTRUCTION NEWS

7


comment By Sheryle Moon CEO National Association of Women in Construction

Closing construction’s gender pay gap How does our industry attract and retain the best and brightest women? We can start by closing the yawning gender pay gap. Men are frequently paid more than women doing the same job in the construction industry. For every dollar men earn, women are earning 82.3 cents. While the common excuse for this 17.7 per cent pay gap is that women take time out of their careers to be carers, the truth is that the pay gap is established from the moment a woman commences her career. A study by Graduate Careers Australia released earlier this year showed the average gap in starting salaries for graduates is $5,000, and that the pay gap for graduates in the building industry is by far the worst. How do we explain to talented, educated and skilled young women that they can expect to earn $9,000 less than their similarly qualified male colleagues?” In April, NAWIC released a discussion paper, What women want in a construction career, to explore how to boost the participation of women in the construction industry. We know that attracting and retaining more talented women requires a change in the way our industry is structured. It means encouraging flexibility, embracing diversity and investing in attraction. It also means ensuring that women receive equal pay. Closing the gender pay gap should be an industry priority. What women want in a construction career can be downloaded from the NAWIC website: www.nawic.com.au

8

ANCR CONSTRUCTION CONSTRUCTION NEWS NEWS

THE WHOLE GREEN BOX AND DICE FOR CABRINI Nothing tests a company’s approach to development like challenging economic times, so it is a clear sign for Vaughan Constructions that their complete develop, design, construct and manage package works when the company’s business continues to grow. A good example is the company’s current $30 million project for Cabrini Linen Service at Logis Eco Industrial Estate in Dandenong South, which is set to be Victoria’s greenest commercial laundry facility with a Four Star Green Star rating. The 9000m2 industrial washing plant will be laundering all the linen from the company’s Victorian hospitals, as well as servicing the hotel and hospitality sector throughout the state. Vaughan provided a turnkey prelease solution for Cabrini, from the identification of the Logis Estate site, and expertise on recycled water and cogeneration, through to design, construction and supervision of the commissioning process. “Vaughan Constructions excels in putting together prelease deals which are specifically tailored to our customer’s needs,” said Ken Vaughan, Joint Managing Director of Vaughan Constructions. Recycled water will be used from the Eastern Treatment plant, making the plant the largest industrial user of recycled water in the state. This is one of numerous leading-edge sustainable design measures Vaughan have incorporated into the project. “Innovations include energy conserving design and construction materials, waste

minimization and recycling, indoor environmental management initiatives and sustainable energy, transport and water recycling, which will all be managed under an Environmental Management Plan,” explained Mr Vaughan. “The sustainable water usage measures will save up to 150 million litres of Melbourne’s pristine drinking water each year. We are also installing rainwater collection tanks and automatic dripper irrigation systems for use in toilets and landscaped areas,” Mr Vaughan said. The facility will also utilise a world-class cogeneration plant, which will significantly reduce the total gas input energy to the boilers required for seam ironing in the laundry, as well as simultaneously supplying much of the electricity required to power the laundry equipment. “Vaughan’s continued ability to offer flexible, innovative, sustainable and complete purpose-built industrial prelease solutions was key to this successful tender,” said Mr Ken Vaughan.

BIG PLANS IN THE WEST Western Australia’s construction activity outlook received a boost in the recent State Government budget, with the announcement of $26.9 billion worth of programs over the next four years, including $7.5billion in 2013 14. The projects to be funded include the $1.9billion MAX light rail service for Perth, which will receive $432million over the next four years; $174 million for the $2billion airport rail link; $325million for the Perth to Darwin Highway; $1.1billion in 2013-14 to continue he hospital building program,

including $147million for the New Children’s Hospital; and $582million in 2013-14 for school infrastructure. A total of $4.4 billion has also been allocated for 2013-14 spending on roads, electricity and water infrastructure, plus $46.5million for a new multi-storey car park at Edgewater rain station. On the private sector front, Leighton Properties are setting the pace, breaking ground in early September on the fourth tower of their landmark Kings Square development – the only Perth CBD project to have four towers under construction simultaneously.


comment

NEW MIXED-USE PROJECTS SHOWCASE TALENTS Mixed use developments are increasingly the trend for inner-urban residential projects. Crema Constructions’ recent project, Linx in Prahran, is an excellent example, delivering an enviable address for young owner-occupiers. The multi-storey project comprises 109 apartments in 1, 2 and 3 bedroom configurations, with a 500m2 supermarket, cafe and gymnasium on the ground floor. Crema undertook the project as a design and construct, contributing some excellent innovations. These included installing all necessary cabling for every apartment and retail tenancy to connect to the NBN, which a number of residents have already done since the NBN went “live” in September. All the interior corridors are naturally lit and ventilated, with operable windows at both ends to create a distinctly domestic feel throughout. Rainwater harvesting and recycled water use is incorporated into the hydraulics systems, and Linx also has solar hot water, and solar panels on the roof which will produce electricity for the common areas lighting and lifts. “This reduces the cost of body corporate power bills, which reduces body corporate fees,” explained Crema Constructions Managing Director, Luciano Crema. “This is really helpful for owners.” “Linx is a vibrant young people’s apartment building. We retained some of the classified trees on the site, so one of the best things about the apartments is the leafy outlook, and the northern orientation which gives thermal

benefits in winter and excellent city views,” he said. “We lost time in the ground due to bad weather during excavations, which we regained on finishes and by exchanging the original plan for a metal deck roof with steel supports, for a concrete deck roof. “The facade is predominantly off-form finish precast with feature Alpolic metal panels in bright colours. Due to the proximity to the Sandringham train line and Prahan station an ESD consultant was employed for the project, with appropriate glazing specified throughout the entire building for noise reduction. Initiatives included 10.3mm glass to the east, and wintergarden balconies with openable louvres on the lower levels. “We are pleased to have delivered a good product to occupants – the comments have been very positive.” Crema Constructions had a team of 10 direct staff on the project including Project Manager, Structures Foreman, Finishes Foreman, Site Engineer, and Crane crew, in addition, their concrete and precast divisions undertook the facade and structural concrete works. As an integrated company with 60 years experience and trades divisions, Crema Constructions are able to achieve high levels of quality control and superior program logistics. These talents are currently engaged on another highly significant mixed-use project, ‘Richmond Icon’, an innovative adaptive reuse of the Dimmeys site in Swan Street Richmond; and also the 380 Degrees project in Bay Street Brighton, which combines 95 apartments atop a 3000m2 Coles Supermarket. Crema's Linx Apartments

By James Hadaway Australian Region Transport Sector Leader Woods Bagot

The secret to light rail lies in intelligent integration In Australian cities, and all around the world, light rail is the flavour of the month. Sydney is about to embark on dramatically increasing its own system but a number of factors must be considered to make the scheme work. Connectivity to other transport modes is key. To keep patronage numbers to the predicted forecasts, convenient and efficient interchange opportunities must be created, connecting light rail to trains, ferries, buses and pedestrians. A dedicated transport corridor for the light rail is essential to ensure predicted travel times are achieved, less potential disruption due to traffic accidents and safety for passengers. The system can be integrated into existing streetscapes as long as priority is given to the light rail. The urban design relationship of the light rail, particularly the stop precincts, should be considered in the greater context. The impact of a stop location or rail route will have cascading effects on the surrounding landscape. Reclaiming George Street has the opportunity to create a central pedestrianized area in the heart of Sydney, once the buses are removed. Sydney could be a great city to walk around, and walking is the main way people move around in the city centre. Extension options to the light rail system must be explored without the requirement for major upgrading or replacement of the existing system. It is worth investing a little more now to ensure future flexibility and growth capacity. Sydney has the opportunity to fundamentally change the quality of the city centre for the better and connect parts of the city more efficiently. The benefits are undeniable: less pollution, less congestion, less noise, in short the city centre will be a nicer place to be and easier to get too.

ANCR CONSTRUCTION NEWS

9


comment By Jodi Lupton Director Bentleys Chartered Accounts

SAFEGUARDING YOUR BUSINESS Recent insolvency figures have confirmed the financial health of the construction sector is suffering. Australian Securities and Investments Commission statistics suggested the construction industry bore the brunt of insolvency in 2012, representing more than 20 per cent of the 10,632 companies made insolvent. In no doubt, economic factors like rising materials and operating costs, coupled with slowing property markets and shifts in project funding, have impacted all operators in the building and construction sectors. As a result, competition is tight (even on smaller projects), impacting profit margins of SMEs in the sector particularly. For some, there has been a struggle to safeguard their businesses with larger, long-term work such as government contracts. We advise those looking to better position for and secure government work to highlight the financial benefits of doing business with their company, such as: •

Demonstrating your assets as being higher than liabilities. Larger contracts often go to those who can prove their business’ viability, so ensure your balance sheet reflects a higher amount of equity versus debt.

• Ensuring your financial statements are professionally prepared in accordance with relevant accounting standards by an independent accountant. Construction firms may not get past stage one of the tender process, if there are any “anomalies” in their financial statements. This means keeping the balance sheet transparent and clean by ensuring there are no related party receivable loans or private assets. •

Undertake company financial “health checks” based on management accounts monthly at the least. This should include ensuring the current ratio (current assets over current

continues opposite page 10

ANCR CONSTRUCTION CONSTRUCTION NEWS NEWS

A Bright Future 12 months after Hastie collapse 28th May 2012 was the saddest day in D&E’s 25 year history when the Hastie Group collapsed and the subsequent administrators took control. During the first week of administration, the former General Manager of D&E, Greg Andrews, following successful negotiations with the administrators, secured the company, including the name D&E Air Conditioning. Greg now Managing Director said “within 8 days we successfully negotiated for the purchase of D&E and on the 5th June we reopened our doors for business saving over 300 jobs as well as maintaining staff retention, entitlements and continuity of years of service. In addition to settling the creditor payments totalling over $8 million, D&E renewed all minor, major and Geelong regional contracts over 250 in total.”

says Greg. “As a company, we constantly embrace new technologies and are dedicated to our people and culture, including nurturing the best talent available. What’s more, our staff are not only experienced, but enjoy what they do and consistently strive for excellence.” D&E now has a “bright future” and along with a number of other commercial projects currently underway, D&E were awarded the mechanical services on the $1 billion Victorian Comprehensive Cancer Centre (VCCC) development – the biggest project in D&E’s history. D&E also continue to work on a number of commercial retail and apartment developments across the construction industry.

A key reason for the decision to purchase D&E was the businesses solid relationship with it’s broad client base and just one week after the corporate collapse it was business as usual for D&E’s clients and projects. “D&E continues to build upon its reputation for professionalism, expert quality, timely delivery and the capacity to always get the job done. Our goal is to maintain our position as the leading mechanical services contractor in the industry”

Continued

comments

By Iwan Sunito continued from page 7 long term strategies. It can help to break it down and look at it as a three-step process. In the short-term, companies might first gain knowledge and build relationships by adding value to products and services already offered by local companies. In the medium term, once the knowledge and relationship has been established, companies might then aim to form joint ventures with local operations. A long term strategy, from my observation and experience, should prioritise the right staff. Aim to recruit and train people who have an outlook to

work and live in Asia. I emphasise those who want to live in Asia, as it’s a complete waste of resources to send a staff member to work in a country where they have no knowledge first of all, and where your company only intends them to work on short-term basis. We find the best people to recruit, train and relocate overseas are people who originate from the country. The reason is simple “Life moves at the speed of relationship.” They understand the cultures and often already have established relationships. The good news is there are many people currently working and studying in Sydney who intend one day to return to Asia. Pick up some of the finest people, train them and build a global team which understands your company culture, and importantly the culture of the country you are expanding your business into.


By Jodi Lupton continued from opposite page

liabilities) is at least 1:1. This key performance indicator means that for every dollar of short term debt, the company has at least x dollars of short term resources to pay the debt.

By John Rawlings continued from this page

6. Measurement They have a structured system or process in place to track and evaluate the effectiveness of their marketing initiatives. 7. Integrated Approach

They ensure their marketing initiatives are consistent and utilise new and innovative mediums such as digital marketing to effectively target their customer base. Brands do matter and are a vital ingredient for business success!

John Rawlings Director Rawlings Marketing By Megan Motto continued from page 13

Ultimately, Consult Australia’s advocacy aims to eliminate waste, enhance productivity and embed sustainability across our industry and the wider economy. We look forward to developing strong relationships with the Abbott ministry and working hard to achieve our aims.

NEW GOVERNMENT, NEW OPPORTUNITIES FOR A MORE PRODUCTIVE, HEALTHY, LIVEABLE AUSTRALIA Australia’s authority on sustainable buildings and communities congratulates the Coalition on its election victory, and looks forward to working together to achieve a more productive, healthy and liveable Australia. “The Green Building Council of Australia (GBCA) has a proven track record of working constructively with government,” says Chief Executive, Romilly Madew. “We have built strong working relationships with many members of the Coalition over a number of years and we look forward to strengthening these relationships and working together towards better built environments for all Australians. “During the election campaign, we outlined the GBCA’s three-point plan to achieve greater efficiencies and productivity for our buildings, communities and cities: visionary government leadership; retrofitting and improving existing buildings; and upscaling solutions from building to communities. “We encourage the incoming Abbott Government to lead by example, by improving the performance of the federal government’s building stock, and achieving environmental ratings for all the buildings it owns, occupies and develops. “Modelling undertaken by the GBCA has found that improving the energy efficiency of the

comment

federal government’s building portfolio by 10 per cent could save more than $35 million a year in electricity costs alone. “We have also found that, based on the federal government’s current salary costs, a one per cent increase in productivity would equal almost $200 million of benefit a year. “We urge the incoming Australian Government to support industry to transform Australia’s existing building stock. Improving our existing buildings will drive down operational costs for businesses, and offer a lowcost, direct opportunity to reduce Australia’s greenhouse gas emissions. “We also call on the Abbott Government to commit to policies that will boost productivity in Australian cities and support liveability, community resilience and sustainability. We call on the incoming Australian Government to appoint a Minister for Cities and Urban Development, elevate the Major Cities Unit and to consider new, innovative ways to fund the infrastructure that is vital for creating better communities and cities. “We look forward to working with the Abbott Government to improve our built environment, and with it, Australia’s productivity and performance,” Ms Madew concludes.

Marketing Excellence in Construction! Why Do Brands Matter? Branding is the most compelling answer to the customer question … Why should I do business with you? In my experience a lot of businesses particularly those in the construction industry are confused as to what they truly deliver in the minds of their customer base. What defines their brand, makes it unique and most importantly does their brand add meaningful value to their customers? Below are 7 important traits that strong brands have in common: 1. Clear Positioning They have a clear positioning that capitalises on their competitive advantage and articulates what they are famous for. 2. Brand Identity They have a brand identity that represents them professionally and is presented in a simple and consistent manner. 3. Connecting with Customers They have identified who their most important and profitable customers are and more importantly have developed marketing initiatives that effectively targets them. 4. Customer Insight They have an intimate knowledge of their customer base and in many cases have converted this insight into competitive advantage for their business. 5. Marketing Plan They have an effective marketing plan with initiatives that are prioritised, measurable and have a realistic budget attached to each. Remember a marketing plan does not need to be 15-20 pages long it can be covered in 1-2 pages with clearly identified business growth initiatives.

continues this page ANCR CONSTRUCTION NEWS

11


comment By Jorge Chapa Executive Director Green Star Technical Development and Operations Green Building Council of Australia

Capturing the value of Green Star Green Star-rated buildings emit around a third of the greenhouse gas emissions and use a third of the electricity when compared with the average Australian building. These are just some of the top line results from research undertaken by the Green Building Council of Australia (GBCA) this year. The Value of Green Star: A decade of environmental benefits, analyses the data from 428 Green Star-certified projects occupying 5,746,000 million square metres across Australia and compares it to the ‘average’ Australian building and minimum practice benchmarks. Here are some of the key findings: • Energy: Green Star-rated buildings have reduced electricity consumption by 580,000 egawatts per year – equivalent to 76,000 average households’ annual electricity use. • Emissions: On average, Green Star-certified buildings produce 62 per cent fewer greenhouse gas emissions. The cumulative greenhouse gas savings from the Green Star-rated buildings surveyed, when compared to the average, totals 625,000 tonnes of carbon dioxide a year - the equivalent of removing 172,000 cars from our roads. • Water: Green Star buildings use 51 per cent less potable water than average buildings. That saving – 3,300,000 kilolitres of potable water a year – is enough to service 18,000 households or fill 1,320 Olympic swimming pools. • Waste: Green Star - As Built certified buildings are recycling 96 per cent of their construction demolition waste. In total, 37,600 truckloads of construction and demolition waste have been diverted from landfill due to good waste management practices. For many building owners and managers operating in an increasingly competitive market, the environmental, financial and social benefits of Green Star buildings are now too good to ignore. Download The Value of Green Star: A decade of environmental benefits from the GBCA website: www.gbca.org.au/greenstarreport 12

ANCR ARCHITECTURE NEWS

ARCHITECTURE

ANOTHER APPLE ISLE ARTS PROJECT Tasmanian architects Liminal Architecture will be in reknowned global company as the Principal Consultant for the delivery of the University of Tasmania $75M Academy of Creative Industries and Performing Arts (ACIPA). Their creative partners for the visionary project are acclaimed Singaporebased firm WOHA and Arup Acoustics and Theatre, a division of the global engineering innovation heavyweight. Pitching for the project was extremely competitive and attracted global attention, the vision of Liminal and their partners of ACIPA as a thriving place to gather, engage, perform and exhibit was recognised by the judges as

having the visionary measure to enhance the cultural sector and provide connections with the broader local and international community. ACIPA’s colocation with the Theatre Royal will provide the treasured landmark with much needed front of house facilities. The shared foyer and hospitality areas will generate a hub of activity; providing opportunities for collaborative exchange, exhibitions, media interactions and retail to enhance activation on Campbell and Collins Street. The Academy of Creative Industries and Performing Arts is an initiative of the Australian Government being conducted as part of the Education Investment Fund.

MAJOR VISIONS FOR ADELAIDE Six shortlisted design teams who will progress to Stage 2 of the Ideas Competition for a new vision for the Royal Adelaide Hospital site have been announced. From an innovative array of entrants, the independent Jury unanimously shortlisted submissions from Slash (Victoria), Zuzana and Nicholas (Queensland), Oculus (New South Wales), Nice Architects (Slovakia), Ysalazam (Colombia), Bonhag and De Rosa (Germany). The shortlisted teams will now work with a registered South Australian Architect or Landscape Architect and develop their ideas using feedback from the community and stakeholders The Site sits within an area that constitutes one of three distinct precincts within the overall Greater Riverbank Precinct. Each of these areas has a specific focus, with the current

Royal Adelaide Hospital site sitting within the Education and Culture Precinct, which also includes the University of Adelaide, the University of South Australia, the Botanic Gardens and the National Wine Centre. To the west end of North Terrace is the Health and Wellbeing Precinct, where the New Royal Adelaide Hospital is currently under construction. Further Bio medical projects are also in the planning pipeline for this area. The Ideas Competition is led by the Office for Design and Architecture (ODASA), in partnership with Renewal SA, the State’s Urban Renewal Authority. The outcomes of the Competition will inform the Greater Riverbank Precinct Implementation Plan, being led by Renewal SA in partnership with Adelaide City Council.

HIGH PRAISE FOR TALL TIMBER The world’s tallest modern timber apartment building, Lend Lease’s Forte at Victoria Harbour, has been announced as Overall Winner at the 2013 Australian Timber Design Awards on September 19. The Judging Panel considered Forté a superlative example of what can be achieved using the latest generation of engineered timber products, and were particularly impressed by the use of cross-laminated timber (CLT) in the building frame. The use of laminated timbers for is still relatively new for major projects in Australia. Forte is essentially an excellent demonstration for the market of how these sustainable engineered

timber products enable rapid construction of strong, lightweight buildings including both multi-level and wide building forms. Lend Lease's Forte, VIC


ENGINEERING

GREEN GOALS REAP REWARDS Norman Disney & Young’s skill in refurbishments has been recognised with one of their projects scoring the highest award in the 2013 NZ Property Council awards. Precinct Properties ANZ Centre in Auckland was awarded the 2013 Rider Levett Bucknall Supreme Award as the finest NZ development, and the Hays Commercial Office Property Award. The judging panel acknowledged the project required “very detailed and innovative planning to facilitate the work being completed without disruption to the day-to-day operation of the building for the existing tenants”. “The challenges of working within an existing building / structure meant that a high level of co-ordination was required between all disciplines on the project,” says

ANZ Centre, Auckland

NDY senior electrical engineer Nigel Ashby. “The design team collaborated closely throughout all phases of the project from the concept design stage throughout building construction to ensure that a streamlined outcome was achieved.” NDY was engaged to provide design for the mechanical, electrical, hydraulics, fire protection and acoustic services design, and the innovative design aspects they formulated have made a substantial impact on the building’s efficiency. NDY provides integrated and comprehensive engineering design advice for refurbishments through the company’s MPlus division. MPlus provides a range of services ranging from management of the technical facilities in property through to the replacement of major plant components such as chillers, Automation systems, main switchboards, fire indicator panels, and other engineered systems. The engineers of the MPlus division have hands-on experience in building services, ensuring a fully-informed approach to providing expertise for projects including cost effective plant upgrades; strategic planning for refurbishments; NABERS assessments and improving energy and water efficiency; Green Star; and system troubleshooting, maintenance and solutions.

PURE GENIUS AT GHD Better ways to treat wastewater is a key part of ensuring sustainability, and GHD have consolidated their reputation as leaders in the field with recent innovations in the advanced application of water-related membrane technologies. This is enabling them to deliver advanced capabilities in the field of water treatment and reuse including optimising membrane bioreactor (MBR) systems, increasing the success of osmosis reuse treatment plants, and minimising the environmental impact of wastewater treatment.

The 7th International Water Association (IWA) Specialised Membrane Technology Conference and Exhibition for Water and Wastewater Treatment and Reuse in Toronto included a presentation on Pre-treatment for Microor Ultra-Filtration/Reverse Osmosis Reuse: Experience from Australia by David Solley from GHD’s Brisbane office. The presentation was based on his experience from six micro or ultra-filtration/reverse osmosis reuse treatment plants in Australia, and discussed the impact of pre-treatment on membrane performance.

NORTHERN HIGHLIGHTS Leading projects firm Sinclair Knight Merz (SKM) has been recognised at the 2013 Engineers Australia Northern Division Engineering Excellence Awards with awards including the Overall Engineering Excellence Award for the Cullen Bay Seawall Rectification project; and Joint winner of the Reports, Procedures & Systems category for the

Ichthys Project Road Transport Management Plan (RTMP). Commenting on the Ichthys RTMP project the Awards judges said, “The work, the detail and the presentation excellence in both submissions are probably the best that have ever been submitted in the Northern Territory.”

comment

ENGINEERING

Megan Motto Chief Executive Officer Consult Australia

Abbott Government: A fresh opportunity Consult Australia is seizing the fresh opportunity with the new federal Government, to pursue a number of legislative and public policy changes for our members. Recently introduced Labour Market Testing provisions for 457 visas that specifically affect employers of engineers is one of the first items we hope to address. Through the infrastructure portfolio we will continue to advocate for securing stable and consistent pipelines of work, improved cities governance and a sustainable investment base. Workforce productivity is a strong theme for the coming years and will include the promotion of our proposal for an Engineering Education and Training Incentive and sensible reform of selfeducation tax deductions. Giving employers a voice in child care policy debate is a relatively new topic for us; but critical as we consider it essential for building staff productivity. Action to achieve a nationally uniform position against contracting out of proportionate liability remains a high priority, as is improving government procurement practices and their use of contract terms and conditions. An emerging issue is the potential unintended consequences of the Australian Consumer Law provisions for misleading and deceptive conduct as they are applied to business-tobusiness transactions post contract. National harmonisation of workplace health and safety laws still requires fine-tuning and we will work with Safe Work Australia to ensure that the Codes of Practice are effective and easy to use. Within the resources portfolio, our attention will be on ‘green tape’ and its sensible elimination, and promoting level-headed development of mining, oil and gas policy to foster investment confidence.

continues page 11 ANCR ANCR ENGINEERING ENGINEERING NEWS

13


→ SPECIAL FOCUS

MULTIPLY YOUR ABILITIES AND SUBTRACT THE ADMINISTRIVIA If you wanted to find an architect who has worked on major retail centres in regional Queensland, check how many electrical contractors work around Perth, or discover how many residential projects worth over $5 million are currently tendering in Sydney, it could take hours if you simply search the internet. With Cordell Connect, you can find the answers within minutes, and then instantly apply that knowledge to building your business. Cordell Connect brings the entire national construction picture to your desk or laptop, in a form which can be tailored to your company’s needs and interests. The secret to our system’s user-friendliness is our talented IT team, who have put a lot of thought into how to make this our software incredibly functional. We asked questions like, “what do people want to do with this data?” and, “how can we streamline the process and save people time and energy?” Because Cordell Information has been working with the construction industry since 1969, we have a very clear picture of what the critical facts are, where the entry points exist to promote your business, and how best to facilitate relationships with key contacts and prospects. In many ways, Cordell Connect is a bit like an Executive Assistant who’s been with your company forever, knows where everything is, and keeps track of who is doing what with whom. Not only that, they can tell you what all the other key players in your field are up to as well. Cordell Information is reliable information, updated four times daily. Our data is gathered by a team of dedicated researchers who spend all day, every working day, investigating construction activity across every postcode in Australia. Want to know what’s being built in Karratha WA or Kooringal NSW? Connect can tell you – along with who is doing it, the value of the projects, and where to get the tender documents. And that’s just the beginning! 14

ANCR SPECIAL FOCUS

MAP OUT YOUR STRATEGY When you’re in the thick of searching out new opportunities and keeping track of your progress on existing ones, organising all the relevant information and keeping on top of your daily agenda can really chew up your time. Most days seem way too short for filing! So, Cordell Connect takes care of a substantial part of that, with a range of functions which can automate key CRM processes, assign tasks, collate and retain relevant information, remind you about phone calls you need to make and also alert you to new opportunities. Your secure log-in is your key. Once you’re in, your home page gives you an instant snapshot of what’s new, what’s due and what requires follow-through. This home page can be customised to suit your needs, with the option of displaying various information categories including your most common searches of the database, quick links to companies you are interested in, projects, tenders due and tasks assigned. From here, you can quickly shift into action mode. If your goal is to search out specific types of new business, the search function can find you not only particular companies and their projects, it can also search for projects with key qualities. Keen to engage further with the growing sustainable construction trend? Search for NABERS or GreenStar, and every project where these are specific aspects of the scope is at your fingertips. Refine your search by state, council list or postcode, and filter by budget, stage or sector. Bingo – you’re presented with a list of every project in the Cordell database which fits your criteria. You’ll also see other crucial facts - the sector, stage, ownership, trades usually associated with that type of project, the type of project, value and commencement date. Then you can save those results to return to at any time, or produce them as a report in either PDF or Excel spreadsheet form. AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

WWW.ANCR.COM.AU

ANCR SPECIAL FOCUS

15


→ SPECIAL FOCUS

16

ANCR SPECIAL FOCUS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Click on any of the listed projects, and you’ll be taken to the project detail page, which gives you a wealth of useful information and is your portal to the tender documents through a direct link to the tendering authority. It tells you who the developer, project manager and architect are, and gives you their contact details so you can put that information to use. Project detail information also includes the Google map location, a record of all changes to the project since it was entered into the Cordell Information database, interactive links to the typical materials for the specific project type, an interactive list of all the trades which are typically required, a list of anyone who historically tendered for the project, names of subcontractors who have downloaded the tender package from Cordell Tenders Online and information on subcontractors in the area. That’s a lot of vital information, which you can access anywhere you can fire up the laptop, 24/7/365. CONNECT GETS BUSY BOOSTING YOUR ABILITIES One of the best features of Connect is it doesn’t just give you all that information, it also incorporates sophisticated behind-the-scenes programming which really helps you get busy making use of it! There are some very practical features to the detailed project information pages and the detailed company information pages. Once you access them through our database, you can personalise and interact with them, including entering notes, assigning tasks, and attaching any relevant digitised documentation such as EOIs, submitted quotes or meeting minutes direct to the project or people it relates to. Even better, our system ensures that your company’s specific information resource is cross-referenced to a high degree, so if you enter a note on a project page which involves one of your contacts, it will be automatically cross-referenced to the Contact Detail page. WWW.ANCR.COM.AU

You can make notes about conversations, documents sent out, research required, action required or anything else relevant to your pursuit of that business. You can also assign tasks not only for yourself but for anyone in your organisation – and if they also have a Cordell Connect login, their own home page will remind them to follow-through. Task reminders can be set in three ways – added directly to your Outlook calendar, sent as email alerts or simply on the home page. Again, the system will cross-reference any entry about a Task created at a project page to the contact or company’s detail information page. And all of this powerful CRM information and organisational efficiency is securely held within Cordell’s cloud-based system, where only authorised people from your own company can access it. Other effectiveness-building functions include the ability to track projects and order them by priority. You can track companies, and be alerted when they start something new which fits your brief. You can also search all your notes or tasks by type – phone calls for example – and quickly update them when new developments occur. And when you are looking for new business, or entering new regions or sectors, when you do a company search, Connect will tell you whether you’ve looked at the company before and done business with them, considered them to have potential, or whether you’ve not looked into them yet. There are so many ways Connect can save you time spent sorting through your own memory banks – liberating you to get on with what you really want to do – build business and manage relationships effectively and professionally.

To find out more about having a virtual marketing and business development assistant who never sleeps, call Cordell on 1800 80 60 60 – and get Connected! ANCR SPECIAL FOCUS

17


→ SPECIAL FOCUS

999 Hay Street, Perth WA

Inset Images: Banksia Grove Senior High School

18

ANCR SPECIAL FOCUS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Forward planning delivers major successes An ever-growing list of major projects successfully completed and many more underway is the best endorsement a construction company can have for their skills and expertise. In the case of WA’s highly successful PACT Construction, one of the key attributes which benefits their clients is the company’s approach to using foresight early on to minimise risk and difficulties encountered after the project breaks ground. “We think outside the box and see issues before they become problems. We look far enough down the track that we can address things very early on, usually during the design and specification phase,” said PACT General Manager, Jason Kunkler. “PACT has a culture of adding value to projects and partnering with our clients and subcontractors. We believe you need to be collaborative in how you go about business.” At 999 Hay Street in Perth, PACT are partnering with property developers QUBE on a 12-level commercial office building which is aiming to achieve a 4 Star Green Star rating and a 4.5 Star NABERS rating. The approximately $60 million project is being undertaken under the ECI model, and will deliver 11,000 m2 NLA of A-grade office space, with the scope including an integrated fitout of 6,500 m2 NLA for anchor tenant, GHD. Ground works required extensive engineering, planning and coordination, as there is an adjacent property which abuts the planned building envelope, and numerous in-ground utilities and services across the Hay St frontage of the site. A perimeter retention system has been installed, along with extensive tension piles and in-ground footings. By mid-December PACT expects work to commence on the superstructure, which will be comprised of a hybrid concrete structure (part in-situ and part pre-cast) and a high performance double-glazing system will be used for the facade. PACT has been heavily involved in the design development of this element to ensure it will result in the level of quality and ESD ratings required. Detailing on the 999 Hay Street facade includes an entire glazed curtain wall, a stone finish to precast on the western elevation, and on the southern elevation simplified glazing. The northern elevation has a spectacular design feature of an elliptical alpolic fin which runs the height of the building to strategically provide sunshading, and will also house the plant deck at roof level. At the very top of the building, a rooftop boardroom with a garden element will give GHD an enviable space in which to pursue their engineering innovations. Green Star initiatives incorporated into the design include a VAV chilled water air conditioning system, high energy-efficiency specifications around electrical systems, with a BMS system planned for controlling and monitoring all building automation elements. “We were involved early on with the consultant team and client to develop and establish program outcomes,” said Jason. “It’s about good communication and collaboration. We work vigorously to deliver the outcomes the project team sets. It comes down to quality, scope and timelines. We look at the building methodology and delivery, and add value and time/cost efficiencies. “This is a good team-based success story and model.” WWW.ANCR.COM.AU

This is PACT’s third major Green Star project in the Perth CBD, the two previous projects being the Four Star Green Star $67 million Optima Building and the Five Star Green Star Five Star NABERS WA Local Government Head Office, which has been another successful collaboration with QUBE. At Banksia Grove Highschool, PACT are applying their disciplined approach to ensuring an entirely new highschool is delivered on time for the start of the 2015 school year. Work commenced in September 2013, on a scope including classrooms, administration offices, sports fields, basketball courts and laboratories. This is literally a turn-key package. An extremely high level of vigilance needs to be maintained in terms of design, materials, methodology and site management, to ensure a low-risk environment for students and staff. “We have an established track record in the education sector, and have really well-developed strengths and capacities for school projects,” said Jason. PACT has previously delivered the builds for Kalamunda Senior Highschool, Baldivis Senior Highschool and Deanmore Primary School, and a major addition to Rossmoyne High School. The company is also scoring goals in the Tertiary education sector, with their current project for Edith Cowan University offering a wide array of design, logistics, materials and methodology challenges, with an added complication of managing construction in a busy campus environment. The new five-level Student Administration Centre features a massive glass atrium, an extensive, faceted podium slab which extends beyond the building envelope to create an outdoor area, and a sunshading shroud which descends from the roof ’s structural steel to wrap around the high performance glazing of the entire facade. The facade and glazing are being undertaken as a design and construct element of the build contract at ECU’s request, so PACT can ensure there are no performance issues by applying stringent quality control to the design, fabrication and installation. PACT has been managing the delivery of projects in Western Australia since 2004, and currently has 18 projects under construction including civil infrastructure and land subdivisions, luxury residential, commercial and multi-storey apartments. In the 2013-14 financial year, this extremely talented and emerging second-tier company expects to deliver close to $200M worth of projects. “We make a personal commitment to our projects,” said Jason. “Our people ensure they have detailed knowledge of where projects are at in terms of the program, and a thorough understanding of our clients’ needs and required resources to meet those needs. The challenge will be to maintain that high level of engagement as we grow.”

For more information contact PACT Construction, Unit 4, 12 Cowcher Place Belmont WA 6104, phone 08 9340 5900, fax 08 9201 8360, website: www.pactconstruction.com.au ANCR SPECIAL FOCUS

19


→ SPECIAL FOCUS

End-to-end Underfoot excellence There’s a simple rule of thumb Raines Carpets apply to projects – they deliver a result they’d love to live with. This attitude makes them a perfect partner for a client like Morris Property Group, who approach every project like it’s going to be their own home. Currently, Raines are undertaking specification, supply and installation of high-quality carpets for three major Morris Property Group residential projects in Canberra. For Kingston Place, Raines provided carpets for a luxury investor and owner/occupier project of 200 apartments over 4 storeys; at Axis in Lyneham, carpets for a triple-tower project comprising 350 apartments for the investor market. Sentinel is the third current Morris Property Group project, a 240-apartment twin tower development in Belconnen being constructed by Morris Construction Corporation. For this project, which is targeting young urban professionals and the investor market, Raines are supplying and installing a solution-dyed nylon with a thick, luxurious pile in a choice of colour schemes selected on the basis of tenant tastes and needs. “We have a long history with Morris Property Group, and we work closely with the Morris Property Group Directors and Senior Management in purpose-fitting the product which is going to meet

20

ANCR SPECIAL FOCUS

the day-to-day needs of the resident,” said Raines Carpets Executive Director, David Raines. “We recommend products which we believe will suit the project. The colour has to be neutral yet appealing, to suit cleaner, minimalistic interiors. On top of that, we make certain the product is sustainable, and easy to maintain regardless of spills. “We try to have a really good understanding of who the resident is, so we can come up with a product which exceeds their expectations and also makes the builder look innovative. “The difference between Raines Carpets and our competitors is we are fanatical about the products we supply and install being fit for purpose. We aim to exceed the expectations of clients - both the developer / builder, and the consumer. “One of our key differences is we have our own installers, so we offer a service which is second-to-none. And every client, like Morris Property Group, has a dedicated commercial project manager who holds that relationship.” Raines are leaders in carpet, vinyl, timber and bamboo flooring for residential, commercial, government, healthcare, education,

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

hospitality and industrial properties. Even in challenging economic periods the company has continued to grow, thanks to their absolute commitment to providing the best results both in product selection and installation. Because Raines have open supply networks world-wide, their loyalty is to the client and end-user, not to a specific manufacturer. Raines representatives make regular trips overseas to meet with manufacturers and designers of custom carpets and flooring, and to continually up skill on innovations in best-practice installation techniques. Raines have a strong focus on environmental responsibility, and offer a range of products for Green Star projects, including a unique eco-friendly carpet made from Alpaca wool called Velieris, and use low or no VOC adhesives. On all their projects, Raines use CAD drawing to minimise wastage, by uploading the architect’s plans into CAD and finding the most low-waste estimate and installation method. Their installation team also take pride in avoiding the need for cross-joins, and if a seam truly cannot be avoided, the CAD process ensures it can be located in the most unobtrusive place. All Raines installations have a lifetime warranty, which is issued with full faith in the products used and the installation job.

WWW.ANCR.COM.AU

Raines are headquartered in Sydney. From this base, the company provides an impeccable end- to-end service for projects across New South Wales, Queensland, Victoria and the ACT. Having been in business since 1980, their decades of experience enables them to really understand how different products will perform in a variety of settings. “If an architect or designer has specified something which our experience tells us is really not suitable, we will recommend a solution which is,” said David Raines. “We have very robust Quality Control processes, which includes taking a small batch of every carpet which is sent to an independent lab, pulled apart and tested to check it meets specifications. This report is then filed with the project, which provides peace of mind for both Raines and for our clients. “From our perspective, because we put our name to a particular product, we stand by it.”

For more information contact Raines Carpets Pty Ltd, David Raines, phone 02 9316 8030, email: draines@rainescarpets.com.au, website: www.rainescarpets.com.au

ANCR SPECIAL FOCUS

21


→ SPECIAL FOCUS

22

ANCR SPECIAL FOCUS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


spidertech all over it How do you get a person in position to test or repair a concrete wall hundreds of metres above the ground? Or for that matter, a vertical tunnel deep underground? For an efficient and trouble free solution you could call Haig Rice, the MD of Spidertech Specialist Access Services. Spidertech is Tasmania’s leading expert in industrial access. With over 10 years experience, this internationally accredited company has just about seen it all when it comes to solving difficult access problems. Whether confronted with severe overhangs, soaring radio masts, remote locations or unstable cliff faces, Spidertech can take all of these in their stride, knowing that their sophisticated and closely managed work methods guarantee complete safety and documented repeatability. Spidertech is a member of the International Rope Access Trade Association (IRATA), consistently meeting the stringent requirements of their regular external audits. This ensures compliance with the highest safety and competence standards within the rope access industry. Currently Spidertech is collaborating with Hong Kong based company Altitech to conduct concrete inspections of the 338 metre tall Macau Tower. As well as a detailed visual inspection, they are carbonation testing and rebar cover testing. In addition to their multiskilled and highly trained operatives, it is Spidertech’s use of the twin rope access technique that allows them to significantly improve cost and efficiency profiles for their clients. This technique minimises interruptions to other works and can negate the need for expensive alternatives like scaffolding or cranes. This can mean huge cost and time savings. Spidertech has on-going contracts with some of Tasmania’s largest companies. Their continued work with Hydro-Tasmania is due to their unblemished safety record as well as their high level of efficiency, responsiveness and OH&S compliance. Their activities range from providing safe access for Hydro workers and engineers, through to inspection and maintenance in a range of challenging work environments, from confined spaces to exposed spillways. Large scale industrial sites are also covered by Spidertech, including Nyrstar and Temco, who have contracted the company to carry out a range of activities, including installation of access systems, and building and maintenance works. A recent addition to the company’s capabilities is the use of Unmanned Aerial Vehicles (UAV’s) to capture up close footage of locations that would otherwise be very difficult to access. Almost every job the company takes on falls into the category of high risk work, yet they have maintained an incident free safety record. This commitment to safety through excellent training and work methods gives peace of mind to their clients and highlights this company as the specialists in problem solving for access requirements across a diverse range of industries and projects. For more information contact Spidertech, 2A Worley Street, North Hobart TAS 7000, phone 03 6231 6722, website: www.spidertech.com.au WWW.ANCR.COM.AU

ANCR SPECIAL FOCUS

23


→ SPECIAL FOCUS

Aluminium sun louvres & building products W&W International has not re-invented the wheel. Yet, by simply listening to what the market demands, this aluminium sun louvre and aluminium building products specialist has set a new standard for competitors in South Australia. “It had always been difficult to source quality aluminium sun shades and screen louvres locally, Adelaide had always had a shortfall, and we recognised that and filled the void. “We’ve created a one-stopshop where consumers can source the product and deal directly with the manufacturer; lines of communication are open and clients have confidence in the end product,” W&W International sales and project manager Bob Wang said. It is W&W’s customer-centric approach that has set it apart from its rivals. Providing an integrated service, W&W supply, measure, fabricate, install and guarantee its products with warranty and instruction manuals. “That relationship between architect, main contractor and W&W as the supplier and installer is created locally, 24

ANCR SPECIAL FOCUS

ensuring affordability and shorter lead times,” Mr Wang said. That local, trusted approach is extended to every facet of the operation. The company only sells its own branded products, manufactured using its patented in-house system and extrusions, which are environmentally sustainable and meet Green Star rating requirements. “We do not use anyone else’s product, or idea what we provide is solely and wholly W&W branded and authorised.” The concept was born in late 2008 and came into fruition when the Pooraka-based business opened its doors in late-2009. Entering the market focused exclusively on aluminium louvre sunshades, the company has experienced rapid growth, its humble office and warehouse space and manufacturing facility since doubling. The NCC (National Code of Practice for the Construction Industry) August and May 2012 approved business now manufactures a variety of aluminium building products: canopies, air grilles, fencing and balustrade, a host of sunshade options, and has released its third louvre collection. AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

W&W International’s involvement with the $35m Mawson Lakes Central Stage 2 development began with tendering back in February 2012. The W&W team of designers, engineers and experienced installers saw the contract through every stage; from the successful bid, to measure and manufacture, supply, final site measure and install. The company’s scope of work involved 110sqm of louvre and louvre enclosure for the new Woolworth’s complex and associated car parks, plus, residential car park storage. The company’s latest line, the 2WLV/003 series, was used extensively. The weather-proof blade louvre adapts to various applications and the smart, contemporary profile contributes to the building’s appeal. Acting as external cladding when placed vertically along a building wall, the louvre doubles as an energy efficient sunshade. Its versatility lends itself to architecturally designed gate enclosures, and this particular line of commercial enclosures has become highly sort after in a niche market as a visually pleasing and functional solution for enclosing car park air grilles, gas and electrical metres, gas and fire boosters, roof plant air conditioning units and unsightly refuse deposits. “Manufactured to WWW.ANCR.COM.AU

highest quality aluminium grade extrusions, this is a product that will outlast its warranty, and we will be here for the duration of that warranty period,” Mr Wang said. The W&W approach is a hands-on, bespoke service. A comprehensive consultation process with clients ensures W&W’s thoughtfully designed products are contract-specific. “We work closely with the architect and the contractor to make sure that the final product is more than what is expected.” This combined with W&W’s professional after-sale service and warranty, makes this Adelaide-owned and operated company a respected leader in its field. Concentrating on the Adelaide market, W&W International has serviced projects in Broken Hill Naracoorte McDonalds, Yorke Peninsula and Renmark and is eyeing potential contracts in Port Augusta, Port Pirie and Port Lincoln. For more information contact W&W International, P/L Unit 8/5-7 Ween Road Pooraka 5095 South Australia, phone 08 8359 1982, fax 08 8359 6006, email bob@wandw.com.au, website www.wandw.com.au ANCR SPECIAL FOCUS

25


→ SPECIAL FOCUS

delivering value above and below Innovative thinking has kept James Hardie Concrete Pipes at the forefront of the manufacturing and distribution of reinforced concrete pipes in the civil, commercial and infrastructure sectors. The utilisation of a reinforced concrete composite for in the pipe manufacturing process has created a product that is identified as being advantageous to both the construction process and budget for large scale projects. For the South Nowra Duplication Project, James Hardie Concrete Pipes were utilised by NACE to manufacture and supply HardiePipe™+ concrete pipes as an integral component of the stormwater management solution. As a Roads and Maritime Services project, it was important for all materials to comply with key industry standards. James Hardie’s HardiePipe™+ reinforced concrete pipes with Advanced Joint Technology fulfilled these requirements with ease. HardiePipe™+ meets manufacturing Standard AS4139 and the design and installation Standard AS/NZS3725 as well as the stringent RMS R11 specification. All James Hardie concrete pipes are designed to meet a 100 year service life and are recognised for their impressive strength capacity. As well as their demonstrated compliance capabilities, HardiePipe™+ concrete pipes feature James Hardies’ Advanced Joint technology. Advanced Joint Technology is a robust dual v-ring joint utilising a separate collar to provide a high strength connection in addition to the accurately machined joint. This provides another construction option where additional joint strength is required. As well as their proven strength capacity, HardiePipe™+ concrete pipes are also flexible. The construction process at the project had a further challenge of manoeuvring tight access points, a challenge that the unique bundle-packed crating of the pipes was perfectly suited. This crating approach permitted not only ease of handling and safety but also reducing costs associated with transportation as well as minimising the environmental impact through reduction in plant emissions.

the shorter lengths of 2.4m lengths offered by traditional steel reinforced products, reducing weight and allowing for a much more efficient installation process. The unique concrete composite technology of HardiePipe™+ not only delivers strength and efficiency but also deliver marine grade durability. As the HardiePipe™+ concrete pipes are not reinforced with steel, they are automatically marine grade compliant and do not need any additional treatment for this application. James Hardie is also currently partnering with NACE by supplying concrete pipes to Stages one and two of the Camden Valley Way duplication in Sydney’s south-west. James Hardie has been manufacturing pipes in Australia since 1926 and has a rich history in delivering real benefits to civil engineering projects from quality operating successfully for over 25 years using the current manufacturing technology and formulation. It is also the only manufacturer of this fibre reinforced concrete pipes in the southern hemisphere. For this and other projects, James Hardie Concrete Pipes remain committed to delivering value adding storm water solutions for both above and below ground applications. HardiePipe™+ reinforced concrete pipe is the smartest pipe on the block being Proven, Smart, Fast and Strong. Built to meet a 100 year service life and with over 12,000 kilometres of pipe laid, James Hardie leads the market in smart pipe technology. For more information contact James Hardie Australia, 46 Randle Road Meeandah QLD 4008, phone 1800 659 850, fax 1800 639 908, website: www.jameshardiepipes.com.au

The innovative manufacturing process is what allows the James Hardie to create a product different to competitors – in both material and size. The company offers concrete pipes at a length of 4m as standard as opposed to

26

ANCR SPECIAL FOCUS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

Earthquake Resilient PC3 Lab Wins Major NZ Engineering Award Taking a collaborative approach to a Trans-Tasman construction project was a rewarding undertaking for Australia’s largest privately owned mechanical services contractor AE Smith, with the University of Auckland PC3 Laboratory winning Gold for lead engineers Beca at the Association of Consulting Engineers New Zealand (ACENZ) 2013 Innovate Awards. AE Smith’s Project Manager Tim Flanagan identified several other major positives, including the strong links formed between the AE Smith team and the NZ personnel, and the knowledge gained from resolving site-specific challenges. A PC3 (Physical Containment Level 3) lab is a complex undertaking due to the requirement of maintaining an environment free of external airborne contaminants, which also delivers physical containment of the pathogens within the facility. To achieve this, state-of-the-art Australian-made HEPA filter systems were integrated into the ductwork for both intake and exhaust. Because the Auckland PC3 lab was the first of its kind to be built and certified in New Zealand, AE Smith were invited to work on the project due to their substantial track record in both Physical Containment labs and Quarantine Control labs in Australia, including KBRB for CSIRO, the Walter & Eliza Hall Institute for Medical Research and the Australian Red Cross Blood Service in Melbourne. AE Smith managed the project from their Brisbane office, with Tim Flanagan flying across to New Zealand regularly, a fulltime AE Smith Site Manager deployed in Auckland for the six month duration of the construction process, and commissioning technicians commuting across as required. “All the stakeholders and construction team worked very well together,” commented Tim. “Beca were heavily involved with design, and WWW.ANCR.COM.AU

AE Smith added technical and practical expertise. A local subcontractor, BTL designed and constructed the control side of the system with our guidance, and they were exceptional, they really brought it all together. “Working in different countries is a great experience, because you see different ways of doing things. Even though we were taken over there as the ‘experts’, we realised we could not only help but also learn from our New Zealand colleagues and subcontractors. “Because of New Zealand’s earthquake rating, there were quite a few specific details to consider on this project. For one thing, the beams of the buildings have to be deeper and thicker, which gave us less room to work with, and we also had to allow for things like ductwork to move without the movement breaking the seal of the room. “There were specific measures employed to ensure the room wouldn’t sustain major damage. We used flexible connections, though we also had to ensure those were not exposed to damage from the strong cleaning chemicals which are used in the lab. “Congratulations to Beca on winning the prestigious ACENZ Innovate Awards. At AE Smith, we believe in helping people in everything we do. We’re delighted our PC lab experience and technical expertise has helped Beca and the University of Auckland win.”

AE Smith Brisbane, 107 Fison Avenue West, Eagle Farm QLD 4009, t. 07 3332 0333, www.aesmith.com.au ANCR SPECIAL FOCUS

27


→ SPECIAL FOCUS

Unique product saves slabs from perils below One of the biggest threats to the long-term integrity of any concrete structure lies often beneath it, in the ground conditions. BildaVOID products provide an ecologically responsible and entirely cost-effective solution, with patented sacrificial self-collapsing form work which can protect structural concrete slabs from the impacts of reactive soils, ground movement, mine subsidence and vibration effects. Developed and patented by Frederick Mancer, these void forms are manufactured from recycled fibreboard, with a unique internal partition construction which gives them weight-bearing capacity to provide a temporary support platform for concrete placement and curing, after which their moisture-absorbent properties enable them to decompose, leaving a void between the slab and the ground, which allows for ground expansion without damage to the structure above. BildaVOID products are used between drilled piers, pads, intermittent footings or other supporting concrete work, with only a hand saw required to facilitate pipes and services. “Back in the 1970’s, Mr Mancer saw a need in the construction industry for a product that could create a void under a concrete slab. This came about from Mr Mancer’s 50 years operating a successful construction business (FJ Mancer Building Company Pty. Ltd.), and his experiences with reactive soil, and the damage caused to foundations and structures post-construction,” explained BildaVOID Director, Christine Mancer. “Mr Mancer spent many years perfecting a system, successfully patenting the product in Australia and New Zealand. The product was later redesigned to 1100mm x 1100mm dimensions, which is ideal for stacking on pallets without overhang for transporting to sites.” BildaVOID’s range of products includes FilaVOID, an Expanded Paper Honeycomb (EPH) panel which is sheet faced top and bottom. 28

ANCR SPECIAL FOCUS

FilaVOID is available in standard depths of 50mm, 75mm, 100mm, 125mm, 150mm, 175mm, 200mm and any other depth can be custommanufactured as required. BildaVOID’s SupaVOID is manufactured from recycled cardboard, with an interior of corrugated fibreboard sections for strength. The outer sleeve has a polymer coating to give the void formers water resistance. SupaVOID load bearing capacity has been independently tested as between 7740kg (77.4kN) to 10250kg (102.05kN) per m2, depending upon thickness of the panel. The panels can also be stacked to achieve greater void heights. BildaVOID also supply Polystyrene waffle pods for use in ribbed raft slabs, and Expanded Polystrene (EPS) to ratings L, SL, S, M, H & VH, for use as thermal insulation, as a permanent void former and as a concrete displacement product which can reduce the amount of concrete required for construction. Some of the nations’ biggest projects have been using BildaVOID products, including Sydney Opera House; Barangaroo; The Olympic Stadium at Homebush; Queensland’s Curtis LNG; the Centre for Advanced Animal Studies; George Bass School; BUPA Baulkham Hills; and BER projects throughout New South Wales, Victoria and Queensland. Director Christine Mancer brought to BildaVOID 20 years of experience in the construction industry. Her expertise as a project coordinator and understanding of the construction process enables BildaVOID to work with clients to develop the right solution for the construction task at hand, and then deliver it in a timely manner which coordinates with the works program. For more information contact BildaVOID Concrete Void Forming Systems, phone 1300 369 253, fax 1300 768 272, email: info@bildavoid.com.au, website: www.bildavoid.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

bd harvest pty ltd BD Harvest is well known for providing a reliable and flexible service to our customers and maintains a quality fleet of trucks and equipment. We have a large range of walk-in-bins starting from 6 cubic metre bins to 30 cubic metre bins. Size range is 6m, 8m, 10m, 16m, 20m and 30m3. We also have a range of Lug Bins that have been certified to be used by cranes. As a fully certificated waste transport asbestos specialist, BD Harvest services have been in high demand on many high profile projects throughout the state including Mercy Hospital in Albury, 150 Clarendon Rd, East Melbourne, Bourke St, Myers and Bandiana in Wodonga. “We are here to provide a service to make your life easier not harder.”

Call BD Harvest on 0408 128 402 or 03 9333 2442

or email info@bdharvest.com.au

WWW.ANCR.COM.AU

ANCR SPECIAL FOCUS

29


→ SPECIAL FOCUS

innovative protection for unique spaces Architectural designs focus on creating the best possible spaces, Coopers Fire ensure the people who live and work in them are protected in the event of fire. As specialists in designing, manufacturing and installing innovative active fire barrier solutions , Coopers Fire have answered the need for fire and smoke protection systems which will work effectively in open plan spaces. The FireMaster® Concertina™ Active Fire Curtain Barrier Assembly is a unique fire-resistant fabric barrier which can be installed without any need for corner posts, columns, side guides or intrusive ceiling assemblies. The barriers can be concealed in the ceiling, with an interface which is designed to blend into the ceiling as a whole. In an emergency, the barrier is lowered by their patented drive and control systems, which feature the company’s innovative Gravity Fail-Safe system. Once lowered, the Concertina™ curtain provides two hours of protection, with extensive testing verifying the barrier’s resistance to heat and flame. The system also meets the requirements for pressurisation up to 60Pa across the face of the fire barrier, an important aspect of pressurising stairwells and atria.

connected back to the existing fire-rated walls, Coopers Fires’ unique side retention system was incorporated into the installation. For the Oil Search fitout at 1 Bligh Street, Sydney, Coopers Fire designed, manufactured and installed a bespoke 18-sided Concertina™ system for a spiral staircase in a round inter-tenancy opening extending from levels 22-24. This one-of-a-kind barrier has no vertical supports of any kind, and is concealed within a patented round ceiling interface. Coopers Fire applied vertical obstruction sensing systems which was incorporated into an automated system to monitor obstructions in the barrier’s path of descent. The result is fire protection which appears only when needed, enabling a completely open-plan office with maximised floor space and sightlines around the staircase.

The system installed for the TAL fitout in Sydney, for example, was required to provide fire separation from floors 10-14 for an inter-tenancy stairwell. The design constraints included the need to design bespoke barriers which would fit both ‘L’ and ‘U’ shaped configurations.

Coopers Fire is part of Coopers UK, a family-owned business which has been manufacturing blinds and shutters since 1874. Since the current Managing Director, Andrew Cooper, invented and patented the world’s first automatic fire screen with gravity fail-safe drive system in 1983, the company have led the field in developing innovative solutions for fire and smoke protection barriers. Since the establishment of the Australian operation in 2006, Coopers Fire has continued to innovate, always with the goal of ensuring that any company’s most important asset – its people – are protected.

Because the FireMaster® Concertina™ barriers do not require corner posts, costs were saved and visibility across the office space greatly improved over other traditional forms of construction. Where the system

For more information contact Coopers Fire Pty Ltd, 21B 1-3 Endeavour Road Carringbah NSW 2229, phone 02 9526 3100, fax 02 9526 3111, email: info@coopersfire.com.au, website: www.coopersfire.com.au

30

ANCR SPECIAL FOCUS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

Specialists in their field Founded on over 20 years of experience, Faraday Pty Ltd designs, installs and tests Electromagnetic Shielding systems for major medical, commercial, industrial, and defence projects throughout Australia and New Zealand. Perth’s Fiona Stanley Hospital is one facility to benefit from the Melbourne based company’s expertise. For the project, Faraday completed a “suite of EEG, EMG rooms as well as two MRI suites for neurophysiological purposes”, Director Kingsley McRae says. Outside of the Faraday cages the company installed, “small pulse data, from an EEG for example, is much more likely to be corrupt or incorrect,” he said. “A factor that escapes the notice of many clinicians.” Another Melbourne project, Parkville Neuroscience Research Unit, highlights Faraday’s cooperative management style as well as its start to finish design, installation and testing solutions. Significant constraints on normal building work were posed by the installation of the project’s 42 tonne, 7 tesla strength research magnet ¨C one of the strongest in the world ¨C and the addition of a Faraday cage and massive magnetic shield. Faraday invested considerable time “working with everyone from the electrician to air-conditioning guy, to overcome the project’s design restrictions and requirements,” Mr McRae said. With specialist testing, Faraday profiles and delivers solutions for problematic sites. In one case it was the massive magnetic field generated by Melbourne trams, 50 metres from Peter Doherty’s Institute’s sensitive electromagnetic microscope. Faraday designed “a system of active compensation, generating a counter-veiling magnetic field, enabling the microscope to work in an environment it would not otherwise work in,” said Mr McRae. From Faraday Pty Ltd’s beginnings in 2002, the Director determined to have a national focus. “By employing 14 full-time Australian staff we maintain quality control. We are proudly Australian owned and Australia based”, Mr McRae said. With few other Australian specialists in the field, the fact is vital for ensuring the quality services Faraday takes prides in. For more information contact Faraday Pty Ltd, PO Box 555 Bayswater VIC 3153, phone 03 9729 5000, fax 03 9729 9911, website: www.faradayshielding.com.au

WWW.ANCR.COM.AU

ANCR SPECIAL FOCUS

31


→ SPECIAL FOCUS

a stylish solution that's clear to see When you talk to the expert team at Pacific Shopfitters, it is clear that they are very passionate about what they do. As architectural aluminium fabricators, Pacific Shopfitters specialise in working creatively with both aluminium and glass. The company is renowned for their commercial window frames, but they also produce a vast range of aluminium and glass products for everything from a one-off high-end house, to a 30 storey high-rise apartment block, shopping centre, school or entertainment centre. The company has been in business for over 30 years and they are known in the industry for delivering both practical and beautiful window and door solutions. Pacific Shopfitters also have the added advantage of being one of the few companies in the business to manufacture both the aluminium and the glass themselves. This allows them additional flexibility and creativity, while also streamlining the process - as the one supplier can design, manufacture and install the product seamlessly.

32

ANCR SPECIAL FOCUS

Whether working closely with a developer’s architect, or with their own experienced design team, every product is manufactured to exacting standards. Plus every step of the process is completed in-house at one of the company’s three state-of-the-art factories located at Abbotsford, Tullamarine and Preston. Pacific Shopfitters are also experts in producing stunning frameless glass designs including contemporary windows, shower screens, splashbacks, pool fences and balustrades. Plus they can design and manufacture copper, brass and stainless steel cladding to create tailor-made solutions for period shopfronts. Widely recognised for their consistency, quality and reliability, Pacific Shopfitters enjoy a high percentage of repeat business from major developers, builders and architects right across Australia. Some examples of projects the company have completed include Tooronga Village Shopping Centre, the Melbourne Shrine of Remembrance, Grandview Apartments, Guild Apartments and the Melbourne Airport extension. For more information contact Pacific Shopfitters, 336 Johnston Street, Abbotsford, Victoria 3067, phone (03) 9419 2500, fax (03) 9419 5688, email sales@pacificshopfitters.com or visit their website www. pacificshopfitters.com

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

Bartley burns: innovative, integrated development consultancy Offering a complete building certification and town planning service, Bartley Burns is one of the most innovative companies supporting Queensland’s growing construction industry. Established as a certification business in 1998, Bartley Burns expanded in 2002 to include a town planning consultancy. Since then, the company has gone from strength to strength, developing a reputation for efficiency and excellence.

Although the ensuing lengthy negotiations challenged the project’s time frames, Spencer says they were eventually successful, cementing the company’s reputation as exceptional problem solvers.

“Because everything is done in house, there is a real sense of continuity”, Director Toby Spencer says. “It’s a one stop shop”.

Recent projects include a refurbishment of the Gladstone Entertainment Centre, and Brisbane’s AM60 building, a 23-level office complex. Bartley Burns also work extensively with the ALH Group in their hotel division and Woolworths with their retail and petroleum sectors.

As an accredited RiskSMART firm, Bartley Burns boast extensive experience in fast-tracking development applications. For eligible projects, this means development approvals can be attained in as little as five business days. The talented team is currently working on a $60 million redevelopment of the Kippa Ring Shopping Centre on the Redcliffe Peninsula, which involved knocking down 95 percent of the existing building. The project has been challenging, Spencer says. “There were a number of deviations from the building code, meaning we had to engage a fire engineer to develop alternative solutions to address these design implications”. WWW.ANCR.COM.AU

In addition to large-scale commercial buildings such as Kippa-Ring, Bartley Burns work on residential and industrial projects throughout Queensland and Victoria.

On all of their projects, Bartley Burns embrace modern technology, working with the latest cloud based technologies. “We are fully electronic and run a near paperless office. Adopting this business approach has resulted in significant time and cost savings for our clients” says Spencer. For more information contact Bartley Burns - Building Certifiers & Town Planners, phone 07 3207 4488, fax 07 3207 5599, 1 Peterson Street Wellington Point QLD 4160, PO Box 2297 Wellington Point QLD 4160, email: info@bartleyburns.com.au ANCR SPECIAL FOCUS

33


→ SPECIAL FOCUS

AN ARTISTIC TOUCH WHICH ENHANCES SPACES At Linx in Prahran, art is not only something residents hang on the wall, it is also a fundamental part of the fitout, with the unique and beautiful printed glass designed by PaulM specifically for the project. The creative designs have been used to transform essentially pragmatic items – kitchen and bathroom splashbacks – into remarkable aesthetic inclusions. As well as the 250 printed glass splashbacks, PaulM also produced a 2.5m x 2.7m printed glass feature panel which makes a striking artistic statement in the Linx entry lobby. The splashbacks were created in sizes ranging from 300mm x 2m for vanities, to 700mm x 2m for kitchens, with apartment buyers choosing either red, blue, painted white or mirror designs. A printed splashback was installed in Crema’s display suite to enable buyers to choose their preferred colour scheme. The splashbacks were then manufactured in Melbourne as required and installed by PaulM’s crew. In all, the project took them six months. “This is the second development we've undertaken with Crema, we were familiar with their processes and timelines,” said company founder, Paul Murphy. “We would like to thank Crema for the opportunity - we look forward to working with you in the future.” PaulM was founded in 2004 and has a staff of five including qualified graphic designer, photographer, estimator and trade-qualified 34

ANCR SPECIAL FOCUS

glaziers for installation. The company also has a reliable network of subcontractor talent including graphic designers and glaziers. Their printed glass products have been used across residential and commercial projects for both splashbacks and as captivating art installations. Other recent work includes 250 splashbacks for Hudson Apartments, and 145 splashbacks for Artist Apartments in Fitzroy. “At PaulM our team work personally with clients starting from initial consultation through to the final installation stage of any product,” said Paul Murphy. “Each glass piece is individually designed. We showcase a range of images in our catalogue and clients can work with our in-house designer to create something unique. Clients can visit our new showroom for inspiration and advice including how they can have a favourite image or design of their own printed onto glass. “All our glass products are produced to Australian Standards and have a guaranteed seven year warranty. We ensure each customer receives a finished product that is of the highest quality.” For more information contact PaulM, Showroom: 292C Boundary Road Braeside VIC, phone 0414 519 999, email: info@paulm.com.au, website: www.paulm.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS �

FIRE-SAFETY IN YOUR LOCAL SHOPPING COMPLEX Extinguisher Doctor is a Victoria-based company that specialises in fire safety systems and equipment. They offer a complete service of supply and fit for a range of fire-safety measures, including fire extinguishers, exit and emergency lighting, sprinkler systems and other equipment. For over 10 years they have worked state-wide and across Australia, bringing compliant fire safety systems to building projects while also providing on-going system maintenance. For the Brimbank Shopping Centre project, Extinguisher Doctor were contracted by ProBuild to supply and fit fire extinguishers to common areas as well as to Coles supermarket. Brought in at the end of the construction phase, Extinguisher Doctor consulted on the number and location of the fire extinguishers according to final built plans. For this client, Extinguisher Doctor were able to implement a more efficient number and location of the fire extinguishers, ensuring building code compliancy while also saving the client a percentage of the original estimate. Extinguisher Doctor holds a number of national maintenance contracts that involve on-going compliancy testing for all essential WWW.ANCR.COM.AU

fire-safety measures. These contracts are held with companies such as Gumboot Clothing and Wittner Shoes, as well as a number of other contracts with high-rise office and residential buildings. Similarly, Extinguisher Doctor's work expertise covers appliance testing and tagging for contractors tools. Generally this occurs on the construction site, and it is an responsibility for all workers in the construction industry to be aware of. Once companies are in the Extinguisher Doctors system, they will automatically appear as requiring testing at the regulatory time periods. Extinguisher Doctor has on-going work relationships with companies such as Coles, K-mart, Target and Big W, and the success of these relationships exemplify the continuing positive reputation for their work.

For more information contact Extinguisher Doctor, General Manager Brett Greenslade, phone 03 9741 4875, alternatively 0415 151 562, or email: sales@extinguisherdoctor.com.au ANCR SPECIAL FOCUS

35


→ SPECIAL FOCUS

great walls for all projects When United Crib Block Constructions (UCBC) design and build an earth retaining wall, they back it with a 100-year guarantee. Such is the level of excellence they apply to their civil and commercial projects, through each stage of the project including materials, site preparation, and installation. UCBC is a family-run business with 40 employees and a comprehensive fleet of vehicles and plant. For over 30 years they have been supplying and constructing Keystone, Crib Block and Allan Block earth retaining walls to projects around Australia, and across all major sectors.

No matter how high, long or wide a retaining wall needs to be, UCBC have the expertise to construct it. Their wide-ranging experience enables them to develop sound civil construction solutions for any site, including walls placed either near a vertical wall or with a setback, walls articulated into stairs, fencing and even walls rotating around bends. Because they have been working with their major suppliers for many years, they can ensure aesthetic goals are also achieved. For more information contact United Crib Block Constructions, phone 02 9344-9168, website: www.unitedcrib.com.au

LEADING IN COMPACT CRUSHING When are you going to start?

Turn your natural stone or asphalt into high-value aggregate and profit from the word “GO!”. With the RM100 GO! you too can earn money through crushing both easily and reliably!

h!

ic auma Mun b t a s u it Vis .230 Stand: B2

RUBBLE MASTER HMH GmbH Im Südpark 196, AT 4030 Linz, Austria Jochen Günthör Tel.: +43 732 73 71 17 - 348 36 ANCR SPECIAL FOCUS Mobile: +43 664 81 11 457 email: jochen.guenthoer@rubblemaster.com

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW www.rubblemaster.com


SPECIAL FOCUS ←

Perfect paving & timber decking the buzon way When projects have extensive paving areas, directly setting them into mortar is both time-consuming and can create long-term maintenance issues as ground shifts, cement grout decays and subterranean services and waterproofing membranes may need to be accessed. Pasco Construction Solutions offer a smarter alternative which has proved popular with projects including Merkon’s Jaques Richmond project, the Overseas Passenger Terminal at Circular Quay, Royal Children’s Hospital Melbourne, Tribeca Apartments and the Langham Hotel.

level step-free finish without the need for precision screeding and levelling of the substrate, particularly where interior and exterior meet. With a load-rating of up to 1000kg per pedestal, even large stone pavers can be installed above any surface and also used in areas of high pedestrian traffic.

Pasco are the sole Australian distributors of Buzon height-adjustable Screwjack Pedestals, which can be used with timber decking and pavers to create raised floors, terraces, green roofs, temporary floors, water features and, in the case of Jaques Richmond, for the expansive timber decking of the communal garden and apartment balcony paving.

The pedestals also improve thermal insulation, and have sound proofing benefits for locations such as green roofs, and multi-storey apartment and hotel terraces and balconies.

The advantages of the Belgian-engineered Buzon pedestals include ease of installation of pavers - without grout - allowing for positive drainage. The pedestals can accommodate heights from 17mm-1070mm, which enables plumbing, electricals and other services to be concealed beneath, and in future, easily accessed simply by lifting the pavers off the pedestals.

The interchangeable spacer tabs allow for 2mm, 3mm, 4.5mm, 6mm, 8mm and 10mm gaps between pavers, enabling appropriate drainage. For the Jaques Richmond balconies this also has a positive safety benefit for users by preventing ponding and therefore reducing slip risks.

Buzon Pedestals also have solid sustainability credentials, being manufactured from 80% recycled post-consumer polypropylene and 100% recyclable at the end of their functional life. Further, through saving on sand/cement and other bedding materials, the pedestals lower the materials needs of new outdoor areas and enable paving refurbishments without the need for demolition or removal of the existing substrate.

The use of pedestals reduces the weight bearing loads on concrete slabs, by eliminating screeding, sand and cement beds for pavers and tiles. Again, the ease of access enables easy inspection and any necessary repairs should waterproofing membranes become damaged.

Pasco’s extensive technical expertise means customers can rely on them to provide advice on the appropriate size and configuration of pedestals for their specific application, and their installation. Pasco also supply a comprehensive range of waterproofing membranes and sealants, making them an integrated supplier for any paving, decking or green roof project.

The Buzon Pedestal incorporates a patented slope-correcting device, which compensates for a substrate fall of 0-5%, to provide a perfectly

For more information contact Pasco Construction Solutions, 13-15 Brighton St, Richmond VIC 3121, phone 03 9429 9111, website www.pasco.net.au

WWW.ANCR.COM.AU

ANCR SPECIAL FOCUS

37


700 bourke street

38

VIC PROJECT FEATURE 700 BOURKE STREET

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


700 Bourke Street is the epitome of contemporary designand innovation. Situated adjacent to Southern Cross Station and one of Melbourne’s premium sporting and entertainment venues, Etihad Stadium, the 700 Bourke Street build is regarded as an architectural centrepiece and the new gateway to the city’s Docklands precinct. Designed by renowned architects this 16-level, 63,000-square-metre iconic building is a mixed use development incorporating retail and office components. The building also includes a childcare centre, auditorium, tranquil outdoor terrace and parking for cars and bicycles across two podium levels. This iconic building’s unique design, its integration of the latest environmentally sustainable technologies and its sheer architectural significance ensures that 700 Bourke Street is set to become another landmark development within Melbourne’s superb CBD landscape.

WWW.ANCR.COM.AU

VIC PROJECT FEATURE 700 BOURKE STREET

39


A BRIGHT FUTURE

Established as a private business almost 25 years ago, 2005 saw the beginning of a corporate takeover for D&E. It was in February 2011 that the Hastie Group encountered financial difficulties resulting in a trading halt. This culminated in May 2012 with administrators moving in. During the first week of administration, the former General Manager of D&E, Greg Andrews, following successful negotiations with the administrators, secured the company, including the name D&E Air Conditioning. A reason for the decision to purchase D&E was the businesses solid relationships with its broad client base, for example with Brookfield Multiplex and the 700 Bourke Street project, which was in construction at the time of administration. “In wanting to rebuild D&E I felt it was necessary to ensure that all creditor payments were honoured as well as maintaining staff retention, staff entitlements and continuity of years of service. Many members of the staff had been with D&E anywhere from one to 20 years, some never working anywhere else, which is a credit to the company,� explains Greg.

David Lambert - Estimating Manager

(Left to Right): Greg Andrews, Chris Trevena, Colin Way.

40

VIC PROJECT FEATURE 700 BOURKE STREET

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


In addition to settling the creditor payments totalling over $8 million, the new D&E Air Conditioning renewed all minor, major and Geelong regional contracts. The company also commenced a service division from day one. Just one week after the corporate collapse it was business as usual for D&E’s customers and projects. “D&E continues to build upon its reputation for professionalism, expert quality, timely delivery and the capacity to always get the job done. Our goal is to maintain our position as the leading mechanical services contractor in the industry” says Greg. “As a company, we constantly embrace new technologies and are dedicated to our people and culture, including nurturing the best talent available. What’s more, our staff are not only experienced, but enjoy what they do and consistently strive for excellence. All of this has enabled D&E to enjoy a strong position within the industry, including as trusted professionals who focus on working with our clients at every stage of a project,” Greg adds.

destined for success Along with a number of other commercial projects currently underway, D&E were awarded the mechanical services on the $1 billion Victorian Comprehensive Cancer Centre (VCCC) development – the biggest project in D&E’s history. Currently in progress, the VCCC project has reinforced D&E’s reputation as the specialists in installations for the pharmaceutical industry, hospital and laboratory environments. Other medical projects for the company include the Melbourne Brain Centre, the Epworth Hospital, Werribee Mercy Hospital expansion, and high-level chemical and biological research laboratories at Deakin University. D&E also continue to work on a number of commercial retail and apartment developments across the construction industry. These projects include the $30-million redevelopment of the premiership stand at Geelong’s Skilled Stadium, RACV’s $95-million resort facility in Torquay, a 24-level office refurbishment in Collins Street, library refurbishments at Australian Catholic University and Deakin University, the Melton Library and Learning Centre, and a number

of new residential apartment blocks in and around Melbourne. Keeping the green light burning D&E know how to meet the green demands of projects, no matter how complex. The company’s in-house Green Star and NABERS accredited technicians and engineers have delivered many of Melbourne’s energy rated developments (from design to operation) with lower environmental impacts. This includes 181 William Street, MyerC9 Docklands, 550 Bourke Street, 40 Albert Road, Southern Cross East and West Towers and the new NAB offices at 700 Bourke Street. D&E has also delivered 5 star Green Star education design at the Melbourne Brain Centre and RMIT University’s Design Hub. Through ongoing maintenance, servicing and tuning of heating, ventilation and air conditioning, and building management systems, D&E ensures that a building’s green targets continue to be met - and exceeded post construction. Ensuring clients get the greatest return on their investment, D&E has an expert, hands-on service team for both existing buildings and post-construction phase new builds, and offers full life-cycle support.

(Left to Right): Directors - Brad Alexander, Colin Way, Greg Andrews.

WWW.ANCR.COM.AU

VIC PROJECT FEATURE 700 BOURKE STREET

41


Rohan Waters Construction Supervisor

42

VIC PROJECT FEATURE 700 BOURKE STREET

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


D&E Air Conditioning Delivery of a great project Providing unequalled air conditioning and mechanical services within Australia and beyond, D&E Air Conditioning’s commitment to exceptional service and quality solutions has seen the company continue to be at the forefront of the industry. From the largest hospital, office and shopping centres, through to the smallest tenancy modification, D&E has the experience and expertise across a wide range of industries and project sizes. With such large-scale and specialised projects under its belt, D&E Air Conditioning was the obvious choice when it came to the 700 Bourke Street development. Project Manager Kelvin Richards explains that 700 Bourke Street was one of the largest jobs undertaken by D&E to date, with an extremely fast construction program. “Our site’s labour peaked at approximately 200 guys, including office, site and D&E subcontractors. This also meant a significant overlap between the engineering, drafting and construction phase. “The 700 Bourke Street building is a passive chilled beam system with a chilled water central plant to produce high and low temperature water serving chilled beams and air handling units respectively,” Kelvin adds.

“Air handling units were provided with full humidity control to avoid condensation on the chilled beams. Reheating for air handling units was provided by condensor water and reclaimed heat from the cogen plant.” Heating around the façade was via fintube and trench heaters, while a very detailed and complex metering system was included with the controls to ensure accurate measurement and tracking of the required NABERS rating. ESD Manager James Hattam said, “We are aiming to achieve a 5 Star NABERS Energy rating as well as a 6 Star Green Star Office rating.” Using Building Information Modelling (BIM) design tools, D&E modelled the Level 15 central plant in the design program Revit for the company’s co-ordination and pipe prefabrication. Trimble Robotic Total Stations (RTS) as well as Trimble MEP (mechanical, electrical and plumbing) layout and Trimble Point Creator software were also used to set out hanger locations and equipment, including prefabricated modules for the project. “We purchased the Trimble RTS and the other software specifically for this job. We knew we’d have thousands of hangers throughout the building and we believed that the Trimble technology could help us with speed and accuracy. We achieved both,” explains Site Manager, Laurie Rogers.

The availability of permanent power at the end of projects always puts pressure on commissioning resources. To overcome this, the project team thought ahead in pre-planning and identified commissioning as the key to on time completion of the project. D&E then chose to pre-commission by using temporary fans and pump rigs from temporary powerboards for the installation. This resulted in the majority of air and water systems being balanced on floors as the pipe and duct systems were completed. “This process of balancing from temporary rigs meant the commissioning at the end of the project was significantly reduced when the central plant became available,” adds Laurie. As a company D&E deliver on what they start and they constantly embrace new technologies, they are dedicated to their people and culture, including nurturing the best talent available. They are proud to have successfully delivered this project in record time and are continuing to work on various other projects (big & small) in and around Melbourne and Regional Geelong.

For more information contact D&E Air Conditioning, phone (03) 9751 4222, Level 1, 11 Corporate Avenue PO Box 2010 Rowville, VIC 3178, email: colin.way@de-air.com.au, website: www.de-air.com.au

(Left to Right): Jason Fallon - Site Foreman, Nick Bolton - Site Foreman, Rohan Waters - Construction Supervisor, Kelvin Richards - Project Manager

(Left to Right): Rohan Waters - Construction Supervisor, Kelvin Richards - Project Manager

WWW.ANCR.COM.AU

VIC PROJECT FEATURE 700 BOURKE STREET

43


A leader in the industry

Established more than 40 years ago, Australian Native Landscape Constructions (ANLC) is one of the leading commercial landscape construction companies in Australia. ANLC offers its clients a full range of landscape and civil construction services, including design, construction and maintenance. It is ANLC’s ability to consistently deliver high-quality projects on time and budget that has contributed to the company’s long-term success. “We have always prided ourselves as being a hands-on company from Directors, Project Managers and Foremen, ensuring a dynamic and creative culture in our business with proven results,” Managing Director of ANLC James Thomas said. “Our company’s strength is providing clients assistance in the design and value management stages through the tender process to ensure the most economical, efficient and sustainable methods are used, and then tailored specifically to meet each individual project’s needs.” ANLC also prides itself on being the industry leader with dynamic and innovative processes in landscape construction. ANLC’s qualified, experienced staff are employed in both hard and soft landscaping and all have a strong focus on attention to detail. “We currently employ 70-plus staff between our combined divisions. This gives us the capability and strength to complete projects valued at up to and over $10 million,” James added. 44

VIC PROJECT FEATURE 700 BOURKE STREET

Working with a diverse range of major clients and builders, ANLC undertakes projects across a variety of sectors, including government, commercial, industry, multi-residential, retail precincts, sports centres, estates, schools and more. The company’s involvement with the 700 Bourke Street project has also showcased the diverse capabilities of ANLC and its staff. In addition to the City of Melbourne civil works to both Bourke Street and Wurundjeri Way at Melbourne’s Docklands precinct, ANLC completed works on Level 2 of Etihad Stadium’s concourse, including asphalting, concreting and construction of feature in-situ concrete terraces, custom street furniture, planters, feature gardens and timber decks. The showcase of the 700 Bourke Street landscape works is on Level 14. Here ANLC installed a rooftop landscape to the outside terrace for National Australia Bank workers. This tranquil rooftop garden, which was Feng Shui-inspired, was designed by Hassell Landscape Architects to complement the building’s multi-coloured kite-shaped design and incorporates an endemic green roof with bluestone and granite flagstone paving, timber decking, custom furniture, hanging baskets and bamboo plants. The terrace also features an outdoor kitchen complete with a herb garden and meals area. The endemic garden roof was a contributing factor to the building achieving a 5 star green rating. At its peak, around 50 ANLC staff worked on the 700 Bourke Street project, which required an extremely high level of project management and co-ordination, due AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


to the myriad complexities involved such as challenging design, limited access, associated trades and Etihad Stadium’s events’ calendar, in which pedestrian access was required to works areas during events. ANLC’s extensive contribution to projects across Melbourne means you can see any number of the company’s exceptional landscape construction works across various recognisable landmarks. This includes the new Royal Children’s Hospital, Chadstone Shopping Centre (all construction stages over the past 25 years), Highpoint, Northland and Watergardens Shopping Centres, Yarra’s Edge Tower 8, 33 Mackenzie Street, the National Ice Sports Centre, Flemington Racecourse and the Australian Army Defence Force Signals to name just a few. ANLC’s position as a leader in the industry has also been formally recognised through its winning of numerous awards including Landscape of the Year, Commercial Landscape of the Year (2011), Landscape Management of the Year and Landscape Maintenance of the Year. The company is also compliant with the National Code of Practice for the construction industry and is a long-term member of Landscaping Victoria. For more information contact Australian Native Landscape Constructions Pty Ltd, 10 Oaklands Avenue Ferntree Gully, VIC 3156, phone 03 9758 2580, fax 03 9758 0810 email: info@anlc.com.au, website: www.anlc.com.au WWW.ANCR.COM.AU

VIC PROJECT FEATURE 700 BOURKE STREET

45


Richstone group - more than just plumbing Not only was the installation of the cladding for 700 Bourke Street complex, the building’s entry and its unique design also posed a significant challenge for Richstone Group’s roof and cladding division. “The aluminium composite cladding to the internal walls on Level 14 and to the Bourke Street entry had a high degree of difficulty,” Richstone Group Project Manager Sam Goldburg explained. “The panels for Level 14 were prefabricated offsite and installed using an aluminium split batten system. One elevation was installed on a rake over a 14-storey void, which proved very challenging. “As the design was far from conventional, the Bourke Street entry was also very challenging. The soffit and roof panels were broken up into facets. Each facet was then individually shop drawn and was manufactured offsite before installation.” Richstone Group also installed the Colorbond metal deck roof to the plant room on Level 15, including the atrium and the stainless steel box gutter system. The company also installed aluminium cladding to the plant room walls. “The high-level plant room cladding which consisted of a sub-frame, insulation, plywood and aluminium panel was also difficult with 46

VIC PROJECT FEATURE 700 BOURKE STREET

many directional changes. Some walls were projected out four to five metres,” Sam added. Not only did Richstone Group complete the cladding and roofing for the 700 Bourke Street project and the building’s distinctive entrance, the company also delivered the plumbing for the build, including the inground plumbing services, base building works and internal fitout. “This was certainly a unique project for Richstone, it gave us the ability to showcase the level of detail we can deliver, the entrance is a great example,” Richstone Group Director Hayden Richardson said. Up to 40 of Richstone Group’s employees worked on the Bourke Street build, led by Senior Site Foreman Des Miller. “We had around 18 plumbers and 20-odd guys working on the cladding and roofing,” Hayden added. Having been in business for 10 years, Richstone Group got its start when Hayden and Shannon Egglestone meet as apprentices. The two, who at the time were working for smaller companies, decided to start their own AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


plumbing company. Today the company has 120 employees and has expanded beyond just offering plumbing services. In fact, pinpointing this company’s specialty is a challenge. The question is - what doesn’t Richstone Group specialise in? It is the multi-disciplined capabilities of this company that has seen Richstone Group complete projects for developments on a world stage. This includes the delivery of the iconic roof for Melbourne’s AAMI Park, the hydraulics for the Pixel Building by Grocon, Melbourne Water headquarters and the roof and cladding for the impressive RMIT Swanston Academic Building. Richstone Group is also currently completing works for Margaret Court Arena at Melbourne Park, the 225-store retail development Emporium Melbourne and 720 Bourke Street (next door to 700 Bourke Street). The company also brings with it a commitment to environmental sustainability. The Pixel Building was a zero-footprint development, while WWW.ANCR.COM.AU

700 Bourke Street also set out to achieve a 6 Star Green Star rating for its base building. This commitment is further cemented by Richstone Group’s slogan “making a difference through plumbing sustainability”. Richstone offers more than a traditional plumbing company. You only have to look at the delivery of projects to date.

For more information contact Richstone Group, PO Box 365 Somerton, VIC 3062, 17B Nathan Drive Campbellfield, VIC 3061, phone 03 8339 3777, fax 03 8339 3788, email: info@richstonegroup.com.au, website: www.richstonegroup.com.au VIC PROJECT FEATURE 700 BOURKE STREET

47


48

VIC PROJECT FEATURE 700 BOURKE STREET

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


DTAC - architectural floor tactiles, stair treads and edging solutions For more than a decade, DTAC Pty Ltd has been the trusted name in the design, supply and installation of tactile indicators and now stair treads and edging. Comprising a team of technical support staff and highly trained contract installers, it is DTAC’s attention to detail and their specialist knowledge that sees architects, designers and builders choose DTAC to meet the tactile, stair and tread edging compliance requirements, from the smallest to the largest iconic developments in Australia. In addition to meeting the mandatory compliance, DTAC’s products also offer visual appeal. “DTAC pioneered the architectural floor tactile industry in Australia taking a utilitarian product and transforming it into a feature that compliments the structure. DTAC now deliver the most aesthetic NCC-BCA compliant solutions available,” explains DTAC Operations Manager Michael Moulding. Through its trained experts and certified tactile and edging installers, the company provides services across the nation. “All our installers go through an 18-step accreditation process before going onsite,” Michael adds. “Therefore our clients can be assured that our DTAC trained contractors have the expertise and knowledge when it comes to the compliance and overall aesthetics of tactile and edging installation.”

“As a company, we are able to work with these last-minute alterations. As with any work plan, there can be changes to the flooring, and working in with these changes is part and parcel of what we do,” Michael explains. “For the 700 Bourke Street project we had a total of four staff working onsite, including installers,” Michael adds. DTAC also installed classic stainless tactiles and polyresin tactiles throughout the public roof top terrace, podium, car park and surrounding streetscapes. Now a member of the Raven Products Group, DTAC will continue to provide their expert services across a range of developments throughout Australia, including building entries and open spaces, stairs, kerbs and ramps, escalators, bus stops, landings, inclines, anti-skateboard tactiles and more. In addition to 700 Bourke Street, the company can count the Melbourne Recital Centre, Ericsson Victoria Harbour, Sydney’s Cook and Phillip Park, the Subiaco Arts Centre and Tasmania’s Museum of Old and New Art (MONA) among its long list of major projects. DTAC also provides custom designs, such as the installation of custom stair edging for the Now and When Australian Urbanism exhibition at the 2010 Venice Architecture Biennale. As innovators in their industry and the world, the company continues to strive for excellence in their design and craftsmanship.

Offering a comprehensive range of tactile products, the company designs and crafts their products to DTAC design certification as well as Australian standards. The products also conform to the National Construction Code and Disability Discrimination Act (DDA) requirements.

To find out more about the range of products and specialty services that DTAC can offer for your next development, visit www.dtac.com.au or call 1300 793 478.

When it came to the 700 Bourke Street development, the company installed their classic stainless steel tactiles in the foyer of the NAB building. A last minute change to the substrate meant a DTAC polyresin tactile tile was required for the landings of the building’s stairwells.

For more information contact DTAC Pty Ltd, Unit 4/11-12 Phillip Court Port Melbourne VIC 3207, phone 1300 793 478, fax 1300 780 628, email: sales@dtac.com.au, website: www.dtac.com.au

WWW.ANCR.COM.AU

VIC PROJECT FEATURE 700 BOURKE STREET

49


Decades of experience With more than three decades’ experience across major projects, independent property development consultant and project management expert Project Planning and Management (PPM), have overseen the development of many of Melbourne’s landmark buildings. This includes the Rialto office and hotel, Telstra’s headquarters at 242 Exhibition Street, ANZ Bank’s global head office in Queen Street, Holden’s headquarters at Fishermans Bend, the Herald and Weekly Times building redevelopment, the New Quay residential precinct at the Docklands and the CBW office development at the corner of Bourke and William Streets. With expertise across all segments of the property industry, PPM now adds 700 Bourke Street as another prominent development to their impressive portfolio. Working closely with Cbus Property to attain the National Australia Bank as sole tenant for the building, PPM also project managed the design and construction of the building as well as integration of the bank’s tenancy fit-out of the building. PPM director Duncan Scott, who led the five-person project team from commencement to completion, explained that the 700 Bourke Street site, which will also deliver Australia’s largest chilled beam office environment, posed some challenges. “Constructing one of the largest commercial office developments in Melbourne within such close proximity to the Etihad Stadium, the irregularly-shaped 50

VIC PROJECT FEATURE 700 BOURKE STREET

site with restricted access and the issues of crowd management and construction logistics were key factors in developing the delivery strategy within strict time and cost constraints,” he said. Duncan was also instrumental in assisting Cbus to win the bid for NAB’s tenancy, obtaining town planning approval and developing the fast-track design and construction strategy, enabling the project to be completed early. PPM continues to work on an array of existing projects, including Medibank’s Melbourne headquarters, the Hunt Club Shopping Centre in Cranbourne, Abbotsford’s Riviere Apartments, Australian Unity’s aged care facility in Carlton and numerous other residential, aged care, retail and commercial projects. For more information contact Project Planning and Management Pty Ltd, Level 2, 15 Park Street South Melbourne VIC 3205, phone 03 9699 5200, fax 03 9699 5077, email: duncans@proplan.com.au, website: www.proplan.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Building better structures with form700 For such a distinctive construction as 700 Bourke Street only the very best, most experienced sub contractors were sought. And there is none as experienced on big builds as Form700 Pty Ltd. This company continues to employ ground-breaking methods and work practices to ensure structures are completed faster, safer and at a competitive cost. Whether it’s commercial, industrial or high-rise residential structures, Form700 has a significant history of working on and helping to deliver first-class projects across Australia. This includes a number of landmark buildings in Melbourne. Among these high-quality builds is the Melbourne Convention Centre and South Wharf Development with current projects Medibank 720 Bourke st, the 70 story Prima Pearl, My80 & New Royal Adelaide Hospital which is currently the biggest project in Australia. Incorporated just over 10 years ago, Form700 Pty Ltd has over 900 employees across Victoria, South Australia and Western Australia, and is involved in projects across the private and public sectors. WWW.ANCR.COM.AU

The company’s skilled workforce includes project managers, engineers, forepersons, site administrators, concreters, scaffolders, carpenters, leading hands, crane drivers, building labourers, steel fixers and more. Form700 also provides a range of works and services including formwork, reinforcement supply and fix, post-tensioning supply and installation. It also offers concrete supply, pumping and replacement, concrete lift core construction, structural safety screens and supply of other self-climbing systems. By the end of 2014 Form700 would have completed 3,550,700m2 (GFA) since 2002. An ability to handle all aspects of a job adds to this quality company’s exceptional, professional service and sees Form700 continue to be in demand on major construction projects.

For more information contact Form700 Pty Ltd, 68-76 Drake Boulevard, Altona, VIC 3018, phone 03 8331 7100, fax 03 8331 7150, email: info@ form700.com.au, website: www.form700.com.au VIC PROJECT FEATURE 700 BOURKE STREET

51


Sustainable water solutions Aquacell has installed a new energy-efficient blackwater recycling system in National Australia Bank's D2 campus at 700 Bourke St Melbourne. The Aquacell water recycling system is integral to the building achieving a 6 Star Green Star rating and a 5 Star NABERS rating which were crucial to the National Australia Bank's environmental sustainability goals. It is Aquacell's most energy efficient plant to date, reducing consumption through multiple design innovations to less than half that of previous designs. This is consistent with Aquacell’s leadership in decentralised water solutions, with a relentless focus on reliability and commercial viability. The blackwater treatment system will recycle 85,000 litres of wastewater each day. This is equivalent to an Olympic swimming pool of water every two weeks. It uses Aquacell's multi-stage process. The system engineered, manufactured, installed and operated by Aquacell, using propriety technology to produce Class A recycled water. The plant is in a dedicated room in the underground basement. The storage tanks are also Aquacell’s proprietary space efficient design. The recycled water will be used for toilet flushing and cooling towers. 52

VIC PROJECT FEATURE 700 BOURKE STREET

The latest design has been recognised by the International Living Future Institute for its sustainability credentials. Aquacell is the first Australian company and the world’s first water treatment technology to be recognised by this leading organisation. Criteria include total life-cycle viability and recyclability at end-of-life, as well as the use of low-impact materials of construction. Aquacell has extensive experience in the regulatory requirements, design, manufacture, installation and ongoing management of waste water for on-site re-use. Aquacell water recycling systems offer long term cost savings and can be incorporated into the design of new buildings and developments, or retro-fitted into many existing buildings. Aquacell specialises in systems for commercial, governmental and multi-dwelling developments, enabling builders and developers to contribute directly to future water security. Aquacell’s technology is being increasingly found in iconic projects, such as 1 Bligh St, Sydney and PNC Plaza in USA.

For more information contact Aquacell Pty Ltd, 1/10B Production Place Penrith NSW 2750, PO Box 7091 Leura NSW 2780, phone 02 4721 0545, fax 02 4721 2761, email: info@aquacell.com.au, website: www.aquacell.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Construction solutions from start to finish After 16 years in construction surveying and working on up to 40 major projects, surveyor Craig Butcher decided to make the move and go into business for himself, establishing Stride Survey Pty Ltd. Eighteen months later, Craig employs 11 surveyors and continues to work on major residential and commercial construction projects throughout Melbourne. “We provide solutions to the builder from site establishment through to project completion. Stride specialise in all elements of construction surveying, including piling, formwork and structural steel set-out, internal wall and facade set-out, NLA surveys (to PCA guidelines), as-constructed surveys including final certification surveys,” Craig said. For 700 Bourke Street, the company carried out surveying across the project, including the initial site establishment, concrete formwork and structural steel survey, internal wall fit-out, NLA (Net Lettable Area) surveys for the client, external landscape set-out and final certification surveys. “The job was heavily reliant on survey given the complexity of the building, its sheer size, design geometry - particularly its angles,” Craig said. “The greatest challenge was the ability to manage a large amount of sub-contractors and their ever changing requirements. This and the ability WWW.ANCR.COM.AU

to deliver in often tight deadlines ensured that we were never complacent, always at the ready to adapt to the dynamic environment.” The company is also being kept busy with plenty of other projects around Melbourne, including the 70-storey Prima Tower, 735 Collins Street Tower B and 720 Bourke St (all Brookfield Multiplex projects), Margaret Court Arena Upgrade and numerous residential towers. “Stride Survey thrives in the environment of the construction industry,” Craig said. “We always use the latest survey equipment available and employ the best techniques for each associated task. Stride has recently ventured into Laser Scanning to stay in touch with the new technologies being utilised throughout the industry.” “We also have a great team of experienced staff who love what they do and get great satisfaction in what they deliver.” Craig added.

For more information contact Stride Survey Pty Ltd, 68-76 Drake Boulevard Altona VIC 3018, phone 03 9095 6699, email: info@stridesurvey.com.au, website: www.stridesurvey.com.au VIC PROJECT FEATURE 700 BOURKE STREET

53


highrise carpentry the very best in carpentry services Providing all carpentry services and specialising in fixing, fitouts and fire doors, HighRise Carpentry has worked in the commercial and domestic building industry for more than 20 years. Currently employing 40 carpenters, the company is a partnership between ASK Constructions Pty Ltd’s director Anton Karaula and director Ned Vrselja from Vrelkan Constructions Pty Ltd. Its highly reputable carpentry services means HighRise Carpentry continues to work on major construction projects across Melbourne, including the NAB-D2 700 Bourke Street base build and fit out, 171 Collins Street and 720 Bourke Street for Brookfield Multiplex, and the Epic Apartments development in Southbank. The company also carried out its specialised carpentry services for the 700 Bourke Street project, of which 30 of the company’s employees worked on the build. For the project, the company completed the timber ironbark hand railing around the building’s atrium and across all levels of the building (using new machines to join the ironbark handrails to the steel framework), the ironbark cladding around the retail areas, all the timber doors, fire doors, jambs and aluminium skirting, and raised the floor to the building’s theatre and level 3. HighRise Carpentry’s solid reputation has also seen it work with major companies on projects across Victoria including Media House at Docklands, Puckapunyal Military Area redevelopment, Victorian College of the Arts, Sunshine Hospital redevelopment, a Department of Housing project in Bacchus Marsh, Mernda Family and Community Centre, Princes Hill Primary School and Westbourne Grammar. HighRise Carpentry has also worked on significant apartment developments around Melbourne such as Mayada Apartments in Toorak Road, Leopold Apartments in St Kilda Road and La Banque Apartments in Little Lonsdale Street.

For more information contact HighRise Carpentry Pty Ltd, 8/27 Ascot Vale Road Flemington, VIC 3031, phone 03 9376 6333, mobile 0418 352 401 (Anton Karaula), 0419 315 106 (Ned Vrselja), email: hrisecarpentry@optusnet.com.au 54

VIC PROJECT FEATURE 700 BOURKE STREET

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


adherettes - complete signage solutions

Not many of us think about what it takes to create the signage that informs and directs us every day of our lives. For example, the 700 Bourke Street building has 8,000 signs made up from more than 50,000 individual components. The different sign types include sky signs, 3-D street and floor numbers standing three metres high in a web-style/lattice-work design, column wraps with in-built monitors, totems, wayfinding and statutory signage, vinyl and digital print graphics, wall and floor graphics, non-slip floor graphics and office/desk numbering. Designed, manufactured and installed by signage specialists Adherettes Pty Ltd, the signage for the 15-storey building required three kilometres of steel tubing, 2,200m2 of digitally-printed graphics, about 2,000m2 of vinyl graphics and approximately 400m2 of aluminium panels. Each floor of the building had a unique colour theme. The signage for each floor had to be custom-made to match the theme. Design Manager David Baskett said “the engineering that was used in the project was complex. All components had to be designed and approved, then manufactured and installed. There was also a significant amount of documentation that we had to produce.” Wayfinding column wraps had to be individually designed for columns of differing diameters. Each wrap was designed from 220 components needing to be laser cut, folded and painted using a combination of powder coating and 2-pack spraying. “The digital prints are a floor-to-ceiling historical timeline mural applied to glass with multiple angled mullions. Each pane had to be surveyed, artwork produced, production files created, film printed and installed to ensure all prints matched up to produce a continuous mural,” Project Manager Benny Englman said. Other specialised signs had their own unique requirements, including a 35-metre long hand-painted bike mural and specialty echo-panel railing at the childcare centre to display the children’s work. Senior Project Manager Gal Ben-Eliezer said “Adherettes’ extensive experience with large projects across Australia meant the company was able to handle the challenge.” Adherettes impressive client list includes Westfield, Telstra, Kmart, ANZ, Medibank Private, David Jones, Myer, KIA, JB Hi-Fi, the Royal Children’s Hospital and Opel. For more information contact Adherettes Pty Ltd, 359 Plummer Street Port Melbourne VIC 3207, phone 03 9214 2222, fax 03 9214 2244, email: admin@adherettes. com.au, website: www.adherettes.com.au

WWW.ANCR.COM.AU

VIC PROJECT FEATURE 700 BOURKE STREET

55


Providing a complete solution Gunnebo Australia specialises in the supply, installation, service and maintenance of pedestrian and vehicular entrance control equipment for corporate head offices, Stadiums, Government departments, Correctional Centres, Data Centres and Airports. We provide a complete solution from initial consultation, analysis of requirements, project management, layout drawings, installation and maintenance. The SpeedStile is the most popular entrance control solution for corporate head offices and government departments within Australia and New Zealand with well over one thousand lanes currently in operation. The SpeedStiles sophisticated technology allows for ease of access, security monitoring and the prevention of unauthorised access. SpeedStile gates are also very adaptable, and can be tailored to the desired level of security required on any given project, taking into account safety factors and the protection level necessary. They can be housed in a range of cabinet styles including stainless steel, a range of painted colours and custom designs. With over 70 years of experience in the Entrance Control team, Gunnebo Australia can offer tailored solutions to suit specific security and aesthetic requirements. In April 2013, Gunnebo completed the installation of Entrance Control equipment at a new National Australia Bank (NAB) office at 700 Bourke Street, Melbourne, which included 12 lanes of SpeedStile FP’s and 4 GlasStile S entrance gates. Located at the corner of Bourke Street and Wurundjeri Way, Docklands, the building provides a gateway to Docklands from Southern Cross Station. The project has strengthened Gunnebo’s ongoing relationship with NAB and boosts our position as a preferred supplier of security solutions in Australia. If you have a project that requires any kind of pedestrian or vehicle entrance control, please contact us and one of our highly experienced team of security professionals will contact you with a range of solutions to meet your requirements. For more information contact Gunnebo Australia Pty Ltd, PO Box 8254 Baulkham Hills B.C NSW 2153, phone 02 9852 0700, fax 02 9852 0731, website: www.gunnebo.com 56

VIC PROJECT FEATURE 700 BOURKE STREET

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The forefront of specialist cleaning services

Since 2003, Clean City Services Vic has been providing supreme quality cleaning services throughout Australia to the private, commercial, industrial and retail sectors.

“Clean City also carried out high-level cleaning operations which involved abseiling down the building to ensure all its areas were spotless,” Vladimir added.

Beginning as a commercial cleaning company franchise with one employee, Clean City has since grown significantly and now has 40 full-time staff.

Clean City has worked on major development projects across Melbourne including the Telstra Head Office at 242 Exhibition Street, Myer and David Jones department stores, Ikea Clayton and the Bank Apartments in City Road.

“Our commitment is to provide the most efficient, consistent, reliable and cost-effective cleaning service that exceeds our customers’ requirements and expectations,” Clean City’s Vladimir Gavrilovski explained. “Our reputation for quality is maintained through the hands-on involvement of all our staff, from management level through to onsite personnel, who are actively involved in the development and implementation of our quality practices.

The company’s cleaning services are currently engaged in the National Australia Bank D2 building, 735 Collins Street, 171 Collins Street and Upper West boutique apartments. Clean City also recognises the crucial importance of Occupational Health and Safety (OH&S).

“Clean City Services Vic is also committed to ensuring that all our employees embrace the Quality Policy.”

“We are fully committed to the provision of the highest level of OH&S to our entire staff and clients. Our company believes that OH&S plays an integral part throughout the workplace and sites,” Vladimir said.

The company’s expertise was utilised in a number of ways for 700 Bourke Street, including general cleaning, the cleaning, scrubbing and buffing of hard floors, cleaning of wet areas, carpet steam cleaning, dust and low-bacteria removal and cleaning of glass surfaces.

For more information about Clean City Services Pty Ltd and their first-rate specialist cleaning services, contact them on (03) 9416 9699, Vlad: 0404 446 633, Jas: 0402 275 950, email: cleancity@optusnet.com. au or jas@ccserv.com.au

WWW.ANCR.COM.AU

VIC PROJECT FEATURE 700 BOURKE STREET

57


trilogi apartments A SPIRIT OF COLLABORATION The $180M Trilogi Apartments project comprises three architecturally distinct buildings ‘Chic’, ‘Sharp’ and “Elegant,’ totaling 323 apartments linked by shared facilities, constructed over ground level retail spaces and a two-level basement car park which extends beneath the entire site.

In joining together the Victorian operations of Probuild and Contexx, the amalgamation has been described by Probuild as ‘making one plus one equal three’. It is therefore fitting that as “one Probuild”, the efforts of the combined group have completed the $180 million Trilogi Apartments project in Prahran. The luxurious 1 and 2 bedroom resort style apartments were developed by Caydon, a company known for its commitment to quality architecture, design, construction and finish.

Main Construction Company : Probuild Project end Value : $76 Million Completion : July 2013 (1 month ahead of schedule) Architects : DRC Architecture Structural / Civil Engineer : Irwin Consult Building Surveyor : Gardner Group

58

VIC PROJECT FEATURE TRILOGI APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Trilogi consists of 323 residential apartments incorporating ground floor retail, across three separate, unique and innovative buildings, each with stunning views over the city and Port Phillip Bay. The masterplanning emphasis has been on linking the three buildings through common leisure and recreational features including an onsite gymnasium, three landscaped garden areas, a ground floor garden, outdoor terrace areas, and a rooftop retreat with a multimedia room and a dining area. Each apartment is stylish and spacious with high quality fit outs including designer kitchens and Italian appliances. The apartments also have the latest technology in heating, lighting and cooling systems and sustainability features including solar powered hot water and high performance double glazing.

construction and engineering solutions, and Trilogi is another excellent example of the value of this combination of client-focused collaboration and outcome-focused ingenuity. “By working in close partnership with clients we can share our extensive experience and deliver high performance, cost effective outcomes ahead of schedule. We provide a cohesive multidisciplined team who are focused on providing solutions resulting in added end value to a client’s project,” said Trilogi’s Project Manager, John Rusak. A distinctive and prominent feature of Trilogi is the unique “rock like” façade of the seven level building. To create it, Contexx went beyond standard best practice to think outside the square, working closely with their subcontractors to develop a methodology.

Contexx commenced construction in March 2012, after a detailed planning process over six months. Contexx put this delay to good use and ensured every construction and layout issue was considered, and worked closely with Caydon to advise on cost and logistical planning, buildability, environmental impact and sustainability aspects.

The rock façade was produced initially by a 3 D model, then the façade was constructed off site, with each level built as a single unit, transported to the Trilogi site, lifted by crane and attached to the structure. The result is a sleek contemporary façade which enhances the beauty of the project.

Contexx had developed their reputation for delivering exceptional results through innovative

During the construction period, the relationship between Probuild and Contexx

which had been evolving for two years was formalised as an amalgamation, so Trilogi was completed under the Probuild banner. As all of Contexx’s highly expert and capable team have been retained, continuity in all practical aspects was maintained on site. This included the safety management, which is a strong part of the workplace culture for both Contexx and Probuild staff. At Trilogi, Contexx had organised the site in a manner which made safety a high priority, with careful management needed due to the challenges posed by the small amount of work space. A new work substation and several work areas within the envelope of the building were developed to ensure that work continued, and effective communication combined with a committed workforce resulted in an excellent safety record. “We have a great team at Contexx with reliable, hard working staff, subcontractors and suppliers, and all the people on this project have performed brilliantly,” said John Rusak. “We congratulate Caydon on the new Trilogi Apartments. We are delighted to have played a part by offering our services and we look forward to working together on future projects.” Contexx had already gained the contract for a new Caydon project, the Atria Apartments in Hawthorn, and this will now be undertaken as a united Probuild effort. By joining forces, Probuild and Contexx have now created a dynamic new Tier One contractor, which will continue to operate nationally. “We have kept the best of both businesses, most notably our key people, and joined them together. We aim to be the best in the industry, offering a new alternative to clients and more opportunities for our valued subcontractors, suppliers and consultants.” said Probuild Chairman and Group Director, Ted Yencken. “Our Victorian operations are now located at one location – Level 10, 580 St Kilda Road, Melbourne Vic 3004. All of our staff have been integrated into the business and all of our projects bear the one brand. We are now one Probuild.” For more information contact

Level 10, 580 St Kilda Road, Melbourne Vic 3004 Tel: 61 3 9693 8222 Fax: 61 3 9693 8233 www.probuild.com.au WWW.ANCR.COM.AU

VIC PROJECT FEATURE TRILOGI APARTMENTS

59


BREAKING THE MOuLD - PRECAST CONCRETE SOLUTIONS PROVIDED BY CITYWIDE PRECAST Citywide Precast Pty Ltd has become known for its ability to create any precast product, no matter the size, shape or detail. Architectural design possibilities are evolving and this can be attributed to the innovation and versatility of architectural precast concrete. Trilogi Apartments are a shining example of three distinctive facades described as chic, sharp and elegant created by Citywide Precast. Citywide Precast worked closely with the Caydon Developers and Contexx Construction group to design, produce and install the structural and architectural concrete construction panels. The apartments are made up of square metres of precast panels and plinth sections consisting of panels and square metres of curved panels. The curved panels were constructed in three separate pieces off site and transported to the construction site. The traditional process of pouring concrete onsite requires ideal weather conditions and is labour intensive. Citywide Precast constructed the panels at their premises in a fraction of the usual time which resulted in significant cost savings for their customer. In all Citywide Precast spent months on the project, this included initial stages of precast planning, design documentation, in-house manufacturing, transportation and installation. 60

VIC PROJECT FEATURE TRILOGI APARTMENTS

Citywide Precast is a specialised pre-cast concrete panel manufacturer with over 30 years’ experience and expertise in the design, production and installation of structural and architectural concrete construction panels including natural exposed colour, and textured to suit any type of building project whether it is residential, industrial or commercial. Citywide Precast are able to turn what could be a mundane product into something that adds value to the surrounding environment. They are able to make suggestions prior to production that will enhance the project and reduce on-site installation. The products they produce are of high quality, functional and meet or exceed Australian standards. Citywide Precast pride themselves on taking an innovative, flexible and professional approach in order to provide the best service for all of their clients. Citywide Precast is committed to delivering long-term and costeffective solutions of the highest standard in quality and workmanship, delivering each project on time and on budget.

For more information contact Citywide Precast Factory, 38/42 Star Crescent, Hallam VIC 3803, phone 03 9702 4726, email cwp@ citywideprecast.com AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


® Waste Waste Wise Wise Environmental Environmental® & Trilogi Apartments Prahran & Trilogi Apartments Prahran

Our community’s focus on sustainability, recycling and reducing the impact of waste has enabled Waste Wise Environmental® (Waste Wise®) to build a new type of business, focusing on diverting waste from landfill, (Waste Wise Recycling®). The new Trilogi Apartment complex will see Waste Wise Environmental collect all waste streams from within title boundary. Waste Wise Environmental will use their new Mini rear loader to drive into the basement of the Trilogi Apartment complex. With an overall height of just 2.08 meters and a length of 6.40 meters; this rear-loader can enter most car parks, accessing all levels to empty 240 litre and 660 litre bins within its own height capacity. The mini rear loader is ideal for jobs where space is tight and regular trucks cannot enter. This vehicle is popular with developers and architects for its ability to save space, money and increase square meter efficiency. Local governments have endorsed the mini rear loader and are supporting the use of this vehicle. Local governments are complimenting Waste Wise Environmental in assisting them with reducing/eliminating the number of bins at curbside for collection. Waste Wise Environmental offers its clients practical systems, education, waste removal services and support and guidance towards better recycling practices. Waste Wise Environmental help with the setup, implementation and management of green star compliance and accreditation for waste management and recycling, working toward zero waste initiatives. Waste Wise Environmental specialise in waste design proposal and planning for any new development submission to local government. WWW.ANCR.COM.AU

Waste Wise Environmental is a one-stop-shop for all your waste management needs, services on offer includes: • General waste services. • Recycling services (full commingle, paper and cardboard). • Document destruction. • Waste compaction systems. • Rear-lift. • Front-lift. • Skips. • Commercial/industrial waste/recycling collection. • Materials recovery (sorting of recyclables from waste). • Consultancy and auditing. • Waste management design, proposals and planning. Revolutionary equipment coupled with expertise and innovative thinking empowers Waste Wise Environmental to offer services unheard of before. Waste Wise Environmental has a longstanding reputation for know-how, reliability and offer brilliant service at competitive rates. Waste Wise Environmental service a wide range of industries, including property trusts, owner’s corporations, retail, hospitality, nursing and retirement, the domestic market and building / construction. If you produce waste, Waste Wise Environmental can help you manage and recycle it. For more information contact Waste Wise Environmental Phone : 1300 550 408 email : info@wastewise.com.au Frank Cardamone : 0417 511 396 email : frank@wastewise.com.au Robert Burr : 0459 112 221 email : rob@wastewise.com.au website www.wastewise.com.au VIC PROJECT FEATURE TRILOGI APARTMENTS

61


Embracing design Design + Construct : Maxcon Pty Ltd Client : Maxvic Pty Ltd Project end Value : $39.6 Million Completion : June 2013 Architects : RotheLowman Structural Engineer : Bonacci Group Surveyor : McKenzie Group

62

VIC PROJECT FEATURE HABITAT APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Habitat is a $35 Million new apartment complex constructed by Maxcon in the heart of Southbank’s much-desired cultural precinct. Maxcon is a family-owned and operated construction company, which has managed and built a variety of commercial and residential projects in Melbourne, Victoria. The company has been operating for over 15 years and has rapidly experienced momentous growth, in not only the size of its projects, but also its reputation. With its team of 100 employees, Maxcon has extensive experience in the design and construction of hotels, student accommodation, apartment developments and shopping centres, ranging in cost from $15 -100 million. Each team member plays an integral role in the business to ensure that it operates with expertise and professionalism to meet all clients’ needs whether financial, or otherwise. Maxcon is equally adept in handling contracts of either a Design & Construct or Construct Only nature. The company has an inhouse design facility, which, according to Senior Project Manager Carol Elzain, “can seamlessly flow into co-operative liaison with external consultants and thus ensure a smooth and efficient transition from problem to solution.” Maxcon also provides risk assessment for all projects, which includes an economic evaluation of current and future market conditions, and any other matters likely to affect projected outcomes. With a proven track record of innovation and reliability, Maxcon was chosen as the main contractor for the Habitat development. The company was engaged to provide construction and project management services, as well as managing a full team of consultants to deliver a building that satisfied its client’s design brief. Habitat is a 35-storey apartment complex in the heart of Southbank’s cultural precinct, with views towards the Botanical Gardens and Port Phillip Bay. The building consists of one and two bedroom apartments designed by awardwinning architects Rothelowman that will transform the urban living experience. Habitat will have three-story vertical gardens and a rooftop recreation area, which will feature function rooms, a garden, and an WWW.ANCR.COM.AU

indoor cinema. There are ten sky garden levels fitted with furnishings and plantations. It also integrates a number of ‘green’ initiatives, by providing bicycle storage areas, a bike workshop and two cars for sharing by residents. Ms Elzain said building the façade was a particularly challenging aspect of the project. There are over 1900 punched windows strategically positioned to create a wave in the façade pattern, and on levels 5-8 there is a substantial ‘rake’, which posed a major challenge. This rake consists of a pre-cast wall on the façade that slopes at 45 degrees over five levels. Ms Elzain explains that, “the steel structural columns could not be installed until such time that the slabs were poured. The internal walls act as load-bearing elements to hold up the counter-levered slabs.” With the design being so narrow and at thirty five levels, this required an above average quantity of transfer beams, which were very deep. Whilst this absorbed time, it did not impact on the construction program. Furthermore, logistics on site in terms of trades were very confined as the floor plates were very small. Renowned for its ability to build those projects that pose to be logistically challenged, Maxcon ensured that extensive and strategic coordination procedures were put in place to achieve the best possible outcome. Currently, Maxcon is also overseeing the construction of a number of high-rise residential projects in Melbourne, including Clara Q in Kew. The Hub, Richmond and Metro Park West Apartments in the CBD. Past projects include Infinity 8 & 88 and Skylounge, both in central Melbourne. With the Habitat project, Maxcon has once again displayed use of quality building processes and materials, as well as continuing to show an overall commitment to delivering on time, to specification, and within budget. For more informtion contact Maxcon, level 1, 164 Flinders Lane Melbourne VIC 3000, phone 03 9650 9580, website www.maxcon.net.au

VIC PROJECT FEATURE HABITAT APARTMENTS

63


Allview all glass solutions Allview Glass Pty Ltd commenced operations in 2003, and has grown to become one of the largest suppliers of glass pool fencing, balustrade systems and customised aluminium window and door systems in Victoria. The company’s commercial division specialises in all aspects of commercial glazing, with a particular focus on energy efficiency and star ratings, which are constantly changing. Allview produces frameless glass systems, aluminium bi-fold and stacking doors, architectural glazing, automatic door units, and internal office partitioning. Allview also have a domestic division which specialises in glass pool fencing/balustrading and privacy screen works.

Allview’s ‘Weatherfold Coastal Elite’ bi-fold doors are a leading product in the industry, using 316 marine grade stainless steel Brio hardware. Weatherfold Coastal Elite has been specifically designed for the Australian market and is third-party tested by a National Association of Testing Authorities (NATA) approved laboratory to meet the requirements of the new Australian window standard.

The company’s main products include automatic doors, which come in a wide range of type and configurations- such as frameless or framed, manual or automatic locking. Frameless glass systems are used for office partitioning, stacking sliding doors, bi-fold doors, double hung windows, shower screens, automatic doors and cavity sliding doors. They can also be retro-fitted into an existing shop front or used in a high end domestic/commercial application.

Currently, Allview Glass is working on a number of major commercial projects including the Monarc Apartments in South Melbourne, and the Phoenix Apartments in central Melbourne. Past projects include The George Apartments and The Villiers Apartments in North Melbourne.

64

VIC PROJECT FEATURE HABITAT APARTMENTS

For the Habitat Apartments project, Allview installed all the aluminium windows and doors – including punch windows, automatic doors and sliding doors.

For more information contact Allview Glass, 34B Randor Street Campbellfield VIC 3061, phone 03 9357 7992, website www.allviewglass.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


manufacture and supply of high quality lifts Based in Melbourne, JRC Elevators & Escalators is an Australian company committed to the manufacture and supply of high quality complete packages and spares. The company is quickly growing to become one of Australia’s leading manufacturers of standard and non-standard lift packages.

department stores, factories, and hospitals. JRC uses various types of door combinations and manufactures, drive systems and control functions, which combine to provide passengers with a superior travelling experience.

JRC has its engineering team based in Sweden with many years of experience in all fields of elevator design and construction. All designs are made and tested with the latest 3D modelling systems, eliminating any possible errors.

With the new Habitat Apartments, Maxcon Constructions required a car lift solution that was faster in speed than the old Hydraulic-style car lifts with minimal space usage. JRC’s solution was a 3000kg MRL Car lift running at .85 m/s to fit into the smallest shaft size possible with the biggest payload achievable.

The company specialises in carlifts, including Machine Room Less (MRL) lifts, which are among the most economical, safe and tested proposition in the passenger lift market, as well as providing maintenance services.

JRC’s typical car-lift sizes are now a standard for many builders and architects and are being incorporated in to many buildings in Melbourne, Sydney, and Perth.

With a wide variety of finishes and specification’s, JRC’s lifts can be customised to any requirement. They are used in a number of applications, including medium-high rise office and residential developments, hotels,

For more information contact JRC Elevators & Escalators, 32 Chester Road Altona VIC 3018, phone 03 9398 3770, website www.jrcelevators.com.au

WWW.ANCR.COM.AU

VIC PROJECT FEATURE HABITAT APARTMENTS

65


Waterfront paradise L.U. Simon Builders Pty Ltd have constructed Eden on the River a superbly designed 1, 2 and 3 bedroom luxury apartment building in a natural riverfront environment and includes extraordinary rooftop relaxation and entertainment facilities. Main construction company : l.U. Simon Builders Pty Ltd Client : Hamton Project end value : $70 million Completion : July 2013 Architects : Rothe Lowman Architects engineer : Robert Bird Group (VIC) Surveyor : PLP Building Surveyors & Consultants

66

VIC PROJECT FEATURE EDEN ON THE RIVER

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Located just five kilometres from Melbourne’s CBD, the Eden on the River residential development features five-star luxury living within the natural waterfront environment of the Yarra River. Incorporating glittering views of the city, the development consists of one, two and three bedroom apartments, rooftop relaxation area and entertainment facilities, as well as a health and wellbeing retreat which has a gym, heated outdoor lap pool, spa and sauna. Leading this first-class project has been L.U. Simon Builders Pty Ltd, a company that is no stranger to major residential and retail developments around Melbourne. “Eden on the River is a high-end, 12-storey development with 205 apartments and incorporates 34,000 square metres of finished concrete”. L.U. Simon Builders Pty Ltd are working on both stage one and two of the project, consisting of the Eden and Haven developments respectively. In addition to the residential and retail development, Eden on the River will also feature direct access to the Yarra, with stairways from the complex leading down to the river as well as a fishing platform out to the water. Paths along the river will also encourage the public to walk up to the retail area and through the development’s plaza. The complex also sets out to achieve a four star green rating, and incorporates vertical gardens, a solar hot water system on its roof and an outdoor water filtration system. “Recycled water is also used for irrigation, while the development is using paint that is carcinogen free.” “This paint product, which was sourced through our painters means we are able to spray paint and not shut down production on the development.” L.U. Simon Builders Pty Ltd has also managed to streamline their structural design process for the project, which has enabled the project to finish ahead of schedule. At the moment, L.U. Simon Builders Pty Ltd has 350 construction personnel working on the Eden and Haven development. Eden’s success has been achieved by strong effective management plans and communication strategies, and ensuring minimal impact through both construction and environment management plans. The other big, and very important focus, is sound onsite safety management in terms of policies and procedures, including directions for the foreman and site manager, and ensuring these are followed in practice. Occupational Health and Safety and management plans for subcontractors and L.U. Simon Builders Pty Ltd as a company is a crucial part of managing safety. To find out more about L.U. Simon Builders Pty Ltd, including their work on the Eden development and other projects, visit www. lusimon.com.au. For more information contact L.U. Simon Builders Pty Ltd, 818 Nicholson Street, North Fitzroy, VIC 3068, phone 03 9488 0000 fax 03 9481 8988, email mail@lusimon.com.au, website www.lusimon.com.au WWW.ANCR.COM.AU

VIC PROJECT FEATURE EDEN ON THE RIVER

67


Contract Hydraulics Services – the commercial plumbing specialists With extensive experience working on large-scale projects, the team at Contract Hydraulics Services Pty Ltd are the experts when it comes to commercial plumbing and draining. Having been in business for 16 years, Contract Hydraulics Services is no stranger to substantial commercial developments such as the Eden on the River residential project, having worked on construction projects with values ranging from $50,000 to $4 million. “We started off with a small crew and have grown over the years. We now have 35 employees,” Contract Hydraulics Services’ Glenn Wynd explained. “For the Eden on the River project we had 22 employees working onsite.” The company completed all the sanitary plumbing for the development, including installation of toilets, hot and cold water, gas, downpipes, stormwater drainage and sewerage. According to Glenn, one of the main challenges on the project was the development’s fast-track program. “This meant that the building was developed incredibly quickly, making for tight deadlines. However,

68

VIC PROJECT FEATURE EDEN ON THE RIVER

having worked on a number of large construction developments to tight schedules, we had no problem in meeting the completion date,” he said. As well as recently completing works on a hotel development, Contract Hydraulics is also finishing off a couple of major projects around Melbourne. This includes a Department of Housing project in Richmond, and St. James Plaza, a significant development in the city, which has seen the original St. James building being upgraded and integrated with an existing tower, retail plaza and food outlets. To find out more about Contract Hydraulics Services Pty Ltd and their commercial plumbing expertise, give them a call on (03) 9873 0322. For more information contact Contract Hydraulics Services Pty Ltd, Factory 10, 23 Cook Road Mitcham, VIC 3132, phone 03 9873 0322, email glenn@chspl.com.au

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Reeds Consulting – the development professionals Specialising in large and complex building subdivisions, infill developments and broad acre subdivision development, Reeds Consulting Pty Ltd are the experts in land surveying, civil engineering, planning and development consulting.

saleable titles for each of the apartments created.” Civil engineering design works included finished surface level advice across the whole site and, due to the development’s close proximity to the Yarra River, gaining Melbourne Water approval for the finished surface levels.

Originating in 1997 from KA Reed and Co. (which was established in 1958), the expertise of Reeds Consulting in large and complex developments saw it become involved in the Eden on the River development in 2008, when the site was acquired by the developer.

“Reeds also successfully completed the design of the main internal site drainage, new City West Water sewer connections and 400 metres of external water supply main along Victoria Street,” says Alan.

Joint Managing Director of Reeds Consulting Alan Norman, explains that of the company’s 60 employees, 15 worked on the Eden development. “This included carrying out surveys of the site to establish the location of features existing on and adjacent to the site, the location of services and the measurement of site levels.

The company has established its credentials on landmark projects such as Eureka Tower and Commonwealth Games Village and is currently acting as consultants on more than 30 projects of a similar size and complexity to the Eden development, as well as numerous sites around Melbourne including the Docklands, CBD and St Kilda Road. “These projects are in addition to over 200 current projects in the greater metropolitan area,” Alan adds.

“We then carried out further surveys to define the exact location of title boundaries, encumbrances and easements on the site,” Alan adds. “Once preliminary architectural plans became available, Reeds then started the preparation of subdivision plans - a critical component in the contracts of sale as it ultimately provides for the creation of separately WWW.ANCR.COM.AU

For more information contact Reeds Consulting Pty Ltd, Level 6, 440 Elizabeth Street Melbourne, VIC 3000, phone 03 8660 3000, fax 03 8660 3060, email survey@reedsconsulting.com.au or engineering@ reedsconsulting.com.au, website www.reedsconsulting.com.au VIC PROJECT FEATURE EDEN ON THE RIVER

69


Eden on the River during construction, VIC

70

VIC PROJECT FEATURE EDEN ON THE RIVER

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Construction at its finest With over half a century in construction and more than 1500 jobs, the Eden development’s timber façade and fitout was in capable hands with Reg Robins Constructions.

Reg Robins Constructions continues to have a successful working relationship with LU Simon Builders, working on around 10 projects a year with the company.

“It’s pleasing to see a lot more timber being re-used in major projects, it gives a lot of natural beauty to the building,” Reg Robins Constructions’ Alex Robins said.

“LU Simon are one of the oldest professional builders in Victoria and continue to do new and innovative projects,” Alex said. One of these projects was the St Falls apartments in Falls Creek.

The company did all the carpentry elements for the development such as doors, skirting boards and any timber-based aspects, including specialised joinery.

“The architects used timber for that complex in stunning ways,” explains Alex. “It was probably the biggest single timber job we have ever done.”

The only challenge on the build was installing tall Karri timber posts, which were 150-millimetres deep and a similar weight to Jarrah. “Because the site is an irregular shape, a regular crane couldn’t fit, so we used a smaller crane to get into the area to put the posts in,” Alex said “The posts are slotted over massive concealed metal brackets, so it was a challenge from an engineering point of view as well. “The other part of the timber feature is the interesting shape of the building’s wave ceiling in American Oak. The ceiling is quite complex and very highly finished.” WWW.ANCR.COM.AU

The company is also doing the façade and carpentry package for another LU Simon project, the Riviera apartments and has just finished a threebuilding complex in Southbank. To find out more about Reg Robins Constructions and their range of projects, call Alex on 0409 430 772. For more information contact Reg Robins Constructions Pty Ltd, 11 Queens Parade Clifton Hill VIC 3068, phone 0409 430 772, email alex@regrobins.com.au VIC PROJECT FEATURE EDEN ON THE RIVER

71


guilfoyle apartments MAIN CONSTRUCTION COMPANY : L.U. Simon Builders owner : Evolve Development PROJECT END VALUE : $82 Million COMPLETION : May 2013 ARCHITECT : SJB Architects

72

VIC PROJECT FEATURE GUILFOYLE APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The Guilfoyle Apartments project comprises of two levels of basement and 24 levels of structure containing 353 apartments over 20 levels, common area amenities on the third floor, four tenancies on the ground floor, and car parking facilities throughout the basement and lower floors. L.U Simon Builders not only have a reputation for outstanding results, they are also cementing a track record of delivering them ahead of time, even when unexpected challenges occur as they did at Guilfoyle Apartments. The scope for the project comprised two levels of basement and 24 levels of structure containing 353 apartments over 20 levels, common area amenities on the third floor, four tenancies on the ground floor, and car parking facilities throughout the basement and lower floors. The project was completed four months ahead of contracted completion date, despite some subsurface surprises which slowed works, and necessitated adaptable planning and design modifications.

“During the excavation and retention works, a large number of old existing piles were found within the site that severely hindered the ground works,” said L.U. Simon Project Manager, Matthew Corrigan. “This required constant re scheduling and programming of the works as well some redesigning to accommodate these unforseen obstacles. Being a Design and Construct project, the design resolution was a large issue that required a lot of coordination during the project. There were a number of redesigns that occurred at the request of Evolve to improve the aesthetic and quality of the building, while meeting their budget requirements.” The ground and retention works were completed over a period of 9 months, with the existing piles in the ground causing a delay of over a month. This time was reclaimed in the program during the building of the post-tensioned steel and concrete structure and the finishes. The result of this adroit planning and implementation was first handovers to Evolve of levels B2 to level 15 were made four months early in March 2013, and the last level handed over in the mid- May 2013. The early handovers allowed Evolve to accelerate settlements of the apartments – an added benefit for their client of L.U. Simon’s collaborative approach. “To increase productivity a 4-tonne capacity Materials Hoist (5mx2.5mx2.5m) was implemented to supplement the tower crane. This allowed for the loading of finishes materials to occur without the use of the crane,” said Matthew. “This hoist in conjunction with a set of twin man/materials hoists relieved pressure on the cranage for the structure.” Guilfoyle’s distinctive facade is clad in a combination of Aluminium batten screens and fins, Zinc panelling, painted precast, Vitrabond panelling and coloured glass. The project incorporates a range of sustainability features, including intelligent use

WWW.ANCR.COM.AU

of heating, cooling and natural ventilation. Solar hot water heating has been installed, and rainwater harvesting is being used to supply water for the common toilets, swimming pool and irrigation of plants. The apartments have also been fitted with water efficient appliances and Recycling facilities, and energy efficient lighting is being used throughout the project. L.U. Simon had a compliment of staff and direct employees totalling 48 at the peak of works. This combined with 35 subcontractors working with them on the project giving a daily peak workforce of 380 people. “The cooperation and team ethic shared between the client, consultants and builder were exemplary,” said Matthew. “It was pleasing to work with a very professional and proactive client in Evolve Development. We believe this project will be the basis of a long term relationship.” Guilfoyle is not the only residential project where L.U. Simon Builders have delivered outstanding results ahead of time, with their team recently completing an early handover of the 317-apartment Guild Apartments project in Southbank and of the 205-apartment Eden Apartments project in Abbotsford. Currently they are ahead of schedule on constructing the 169-apartments Haven Apartments project and the 170 Riviere Apartments in Abbottsford, again targeting early handovers for their clients. The company was started in 1955 by Professor L. U. Simon, the founding Professor of Building at Melbourne University. A culture of teamwork, combined with an adaptable and intelligent approach to construction, has resulted in successes across all major development sectors, and gained numerous accolades from clients and peers. This year, the excellence of their work was recognised with the Property of the Year award from The Property Council of Australia for The Garden House. For more information contact L.U. Simon Builders Pty. Ltd, 818 Nicholson St North Fitzroy, VIC 3068, phone 03 9488 0000, fax 03 9481 8988, website: www.lusimon.com.au

VIC PROJECT FEATURE GUILFOYLE APARTMENTS

73


Tiger corp - saying it with style Every project needs to communicate a distinct identity, and also ensure a wide range of basic practical information like “exit” and “fire hydrant” is clearly signified. For a highly stylish address like the Guilfoyle Apartments, the talents of Tiger Corp ensure that everything is said clearly, elegantly and in a manner which meets all applicable standards. Tiger Corp designed and fabricated the prominent apartment identity signage, using the advanced technology of water jet cutting to create the letters from raw stainless steel. The letters were then hand-finished to maximize the aesthetic effect. Tiger Corp also created all the external and internal signage, including a comprehensive range of statutory signage to all floors including car parks and basements. The Tiger Corp in-house graphics department first developed the artwork, before the fabrication division produced prototypes for approval prior to final manufacture and on-site installation. Guilfoyle Apartments is another successful collaboration in the 15-year commercial relationship between Tiger Corp and L.U.Simon Builders, which has also included creating signage for Lacrosse, Cherry apartments, Artist apartments, Mitcham Village, Guild apartments, Linea Apartments, Athelston and Vogue shopping center. For over 20 years, Tiger Corp has been meeting the needs of leading firms in the construction, retail, commercial, hospitality and industrial sectors for high-quality, bespoke signage solutions. The company’s in-house graphics 74

VIC PROJECT FEATURE GUILFOYLE APARTMENTS

department are passionate about creative concepts that communicate clearly, and the company’s large and diverse manufacturing operation excels in turning those designs into products, using high tech applications and a wide range of materials, treatments and finishes. The company capabilities extend to all types of signage, including digital wall paper, graphic signage, promotional material, acrylic and fabricated lettering, LED logos and light box manufacture, similar to the Apartment Numbers and Lobby Displays pictured above. Tiger Corp fitted the digital prints, however, in this instance the manufacture of the boxes was by others. Other recently completed projects include Aerial Apartments (Camberwell), Vantage Apartments (Highett), RACV (Torquay), Melbourne University and Carlton Living stage 1; and their talents are currently creating signage for Melbourne Sky and Melbourne Star Apartments in Little Lonsdale Street. Tiger Corp is focused on ensuring quality and innovation in the solutions they develop for every client. They are continually evolving their craft and range as new materials, methods and products emerge, and apply this leading-edge perspective diligently to meeting the ever-evolving signage needs of projects across every development sector.

For more information contact Tiger Corp, 2 Bromham Place, Richmond Victoria, 3121, phone 03 9428 5675, email: mark@tigercorp.com.au, website: www.tigercorp.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Paul Webber and the Webber design team Structural Engineers for The Guilfoyle Apartments would like to congratulate the Client, Evolve on their landmark project and L.U. Simon Builders.

Mackenzie Tower Melbourne CBD

Lacrosse Apartments Docklands

RAPTL Burnley Street Richmond

Avenue South Yarra

Emblem Apartments Hawthorn

Art On The Park Melbourne

MY80 Melbourne

Lilli Apartments South Yarra Lower Ground Floor 15 Queen Street Melbourne VIC 3000 t. 03 9614 7155 f. 03 9614 7166 e. paul@webberdesign.com www.webberdesign.com

WWW.ANCR.COM.AU

VIC PROJECT FEATURE GUILFOYLE APARTMENTS

75


Guilfoyle Apartments, VIC

76

VIC PROJECT FEATURE GUILFOYLE APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Excellent skills deliver fine finishes Versatility combined with solid trade skills and an eye for detail make for the kind of superior workmanship Airport Ceilings delivered at Guilfoyle Apartments for L.U. Simon Builders Pty ltd. They had a crew of 50 working on the project for just under a year, completing all the partition walls, suspended ceilings and plastering for 350 apartments and common areas. The project’s design offered some challenges, including the requirement of an extremely high standard of finish. Details included a P50 finish around the doors, and full height cavity sliders for the studies which the plasterers had to finish into. “This was one of the highest quality jobs we’ve produced,” said Airport Ceilings Director, Allan Eden. Airport Ceilings have been in business for over 35 years, and with a skilled and safety-conscious workforce of 100 tradespeople, are well-equipped to undertake concurrent major projects. While working on Guilfoyle, the company had another crew across the road working on the plasterboard and partition walls for the new practice courts at the Vodafone Redevelopment of Hi-Sense Arena and Puckapunyal-leap 2 for Watpac Constructions Pty Ltd. The company’s current jobs include the Islamic Museum for leighton Contractors, Wyndham ValeTrain Station, and a high end apartment project WWW.ANCR.COM.AU

on Bravo Apartment, Pelham Street, Carlton for Vaughan Constructions Pty Ltd. The Pelahm Street job is especially challenging, with recessed pelmets, full height doors and joinery units over plaster bulkheads. Airport Ceilings’ capabilities include all types of plastering, including design, for internal partitions, walls and ceilings; as well as aluminium framing, Alucobond façades and metal cladding, all of which they are completing for Commercial Control’s apartment and townhouse project in Thornbury. Façade manufacture and construction is a speciality the company has recently begun to offer, with their skill base of qualified and adaptable carpenters allowing them to complete all stages of façade construction and onsite installation. The three Directors, Allan Eden Senior, Allan Eden Junior and Eddie Marcola have created a teamwork-focused company culture which uses sound thinking and a can-do attitude to produce high quality, timely results across all major construction sectors.

For more information contact Airport Ceilings (Vic) Pty Ltd, 12 Freight Road, Tullamarine VIC 3043, phone 03 9338 8065, fax 03 9330 3527, email: info@airportceilings.com.au, website: www.airportceilings.com.au VIC PROJECT FEATURE GUILFOYLE APARTMENTS

77


INGENUITY DELIVERS COMPLEX VISIONS BEAUTIFULLY Located in the heart of South Yarra, Hickory has reached new heights of excellence in contemporary living with Ilk Apartments. Main Construction Company : Hickory Group Developer : Little Projects Project end Value : $100 Million Completion : August 2013 Architects : Cox Architects Structural / Civil Engineer : Cardno Building Services Engineer : Norman Disney Young

78

VIC PROJECT FEATURE ILK APARTMENTS & HOTEL

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


It takes thinking outside the square to deliver a project like ILK, with its incredible array of finishes, diverse geometries and inherent construction challenges. Hickory have made a name for themselves as major innovators in construction, and brought to the $100 million project a style of Design and Construct building which resolves complexities with intelligence and ingenuity. Located on the former ANZ Building site on Toorak Road, South Yarra, ILK comprises 388 apartments over 24 levels. One of the distinctive features of the design by Cox Architects is a landscaped rooftop garden with communal kitchen, dining space and cinema room on level 9; and on level 3, a health and wellbeing centre with a swimming pool, private gym, sauna and steam room. ILK also has a unique public face, with floor-to-ceiling glazing for the Penthouse levels from 22-24; fully operable glazed doors on the balconies which allows residents to convert them to large wintergardens; and full-length angled glazing on the facade of the mezzanine level retail area overlooking Toorak Road. There is also a retail area on the ground floor, and three levels of basement carparking. ILK was initiated by developer Little Projects, who commenced demolition of the existing 11 storey building in late 2010, Hickory then took over the remaining demolition works in March 2011 and then integrated the remaining demolition with the retention works. The build then proceeded swiftly and logically, with Hickory achieving Practical Completion of the South Tower apartments (below Level 9) in July 2013, and the North tower in August 2013. While the progress was efficient, it was certainly not without some complex challenges. “We had to maintain a live substation during demolition which was feeding both street circuits and adjoining buildings,” explained Hickory Project Manager, Andrew McGowan. “We then had to build a temporary substation on a cantilevered platform before decommissioning the old substation and continuing demolition and excavation to the Toorak Rd end of the site. Then we had to establish the new permanent substation before removing the temporary substation. “We commenced retention systems while demolition was still underway. This required us to underpin existing concrete basement walls and extend in a ‘hit and miss’ method to add the additional basement levels. We eliminated perimeter retention piles through the use of steel tubes to vertically retain the existing basement walls. “ILK has a complex and articulated façade consisting of many different finishes, including Brighton Lite precast, bluestone oxide precast, painted precast, Reckli patterned precast, zinc, composite WWW.ANCR.COM.AU

panelling, curtain wall and standard window systems, zinc and louvre panelling,” said Andrew. As pioneers in the major project use of Unitised Building methods, Hickory added efficiencies to the structural and facade construction program, through the use of prefabricated external screens and louvre panels, and precast slab edges to the tower levels, which also added to the quality of the external structure. The Reckli patterned precast was cast onto structural steel frame and lifted into place in one piece for the sloping Level 8 soffits. ILK incorporates a range of sustainability features, including 36,000L rainwater tanks, a solar boosted gas hot water system and compact fluorescent down lights. Hickory had a team of 30 on the project, including project manager, site manager, contract administrators, façade coordinator, six foremen, safety supervisor, shop drawer, two crane crews and general labour peaking at 30 in total. The structure was built by a crew of up to 65 staff from Hickory Structures division. Additionally, there were 50 subcontractors on ILK, bringing the peak daily workforce to 350. “We have a sense of pride from building a complex project like ILK with so many non-typical elements. There are 39 different apartment types, and 50 different balustrade posts due to the façade articulation,” said Andrew. “All the specialist metalwork and balustrading was shop drawn, procured and installed in-house by Hickory staff and labour. “We were able to achieve early handover to the client for purchaser inspections and settlements, and received positive feedback from the client on the quality of the finished product.” Hickory has 420 employees across the group, including in-house specialists across manufacturing, project management, engineering, bathroom pod prefabrication, crane logistics, Enterprise Resource Planning (ERP), site management, plant hire, contracts administration, design and development. Hickory was named the HIA’s largest multi-unit residential builder in their annual Housing 100 poll for the last three consecutive years, and is continuing to add to their track record, with current projects including a 69 level residential tower at 568 Collins Street; Fulton Lane, a twin tower apartment project for Malaysian developers SP Setia; and the Istana, a 25 level apartment building near Queen Victoria Market. Their talents are also at work constructing the new 22 storey headquarters of the Australian Institute of Architects in Melbourne. For more information contact Hickory Group, 101 Cremorne St Richmond VIC 3121, phone 03 9429 7411, fax 03 9428 7376, email info@hickory.com.au, website www.hickory.com.au VIC PROJECT FEATURE ILK APARTMENTS & HOTEL

79


EXPERTISE IN DESIGN DELIVERS RAPID CONSTRUCTION Having done the right design and planning behind the scenes, AusPT were able to construct the slabs for ILK Apartments at something close to a rate of knots – on average completing the formwork, concrete, reinforcement and post-tensioning of each floor in just ten days. Before work commenced, AusPT’s qualified engineers and design drafting team spent six months designing the slabs, ensuring they would meet compliance and certification requirements. Once work commenced, the design showed its worth in the speed with which the work was completed by the four AusPT site staff. The company also supplied all the strand, duct, duct chairs and grout required for installing the post-tensioning. “The programme was very tight so we needed to install each pour in 1.5 days,” said AusPT Commercial Manager, Jason Xerri. “Post-Tensioning was done at speed with programme being the focus. This enabled Hickory to complete floors quickly, which gave them the advantage of introducing following trades much sooner than anticipated.

80

VIC PROJECT FEATURE ILK APARTMENTS & HOTEL

“Our knowledge in the post-tensioning industry is very comprehensive. We have a good mixture of people that understand certain facets of our trade and when their expertise is combined we can offer excellent advice to potential clients.” AusPT have been in business since 2010, and have a multi-skilled workforce including management, qualified engineers, draftpersons, Safety Rep, Administration and 60 site personnel. Safety is a priority, with all AusPT safety-trained and weekly toolbox meetings held to ensure risks are managed effectively. It is obvious AusPT’s thorough approach to quality design and construction outcomes, and focus on achieving client milestones is a combination valued by Hickory. AusPT’s team is currently at work on two more of their projects - The Istana and Fulton Lane. For more information contact Australian Post-Tensioning (trading as AusPT), 139 Wedwood Rd, Hallam VIC 3803 PO Box 176 Upper Beaconsfield VIC 3808, phone 03 9702 4557, email mail@auspt.net.au, website www.auspt.net.au

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


EFFECTIVENESS CAN BE A BEAUTIFUL THING Drains are not usually one of the most aesthetically brilliant parts of a bathroom. However, Demtech’s innovative AquaFlo channel system is world class, combining function with a stunning architecturally-designed form which brings added finesse to wet areas. Like all of Demtech’s products, this Australian-designed and manufactured innovation is a fitting match for the high quality standards and environmental responsibility goals of high end residential projects like Ilk Apartments. The AquaFlo system has been installed outside the shower screens, and extends the full width of the bathrooms, with the reversible top plate allowing a choice of tile finishes to be installed to match the variety of material and colour palettes throughout the project’s apartments.

AquaFlo has also been used around the pool, with feature tiles affixed to the top plate of the 100mm channel, which provides discreet, reliable and effective water drainage. Demtech’s own range of waterproofing products, including 6000 lineal metres of Flexiban Joint Bandage and 5400m2 of CureFlex SLR2000 waterproofing compound, were supplied to other subcontractors who were undertaking the waterproofing for all the project’s internal wet areas. “The tilers were so impressed with the products, they decided to use our adhesives – which amounted to 2000 bags of CureFlex tile adhesive. The CureFlex assisted with resolving the challenge of laying tiles on the project’s particular substrates, which included acoustic underlay,” commented Jim.

Demtech also supplied and installed 500 of their INSITU shower bases in the Clairmont style. These are a unitised, lightweight alternative to traditional shower bases manufactured from polymer modified cementitious materials with reinforced recycled microfibers. The result is a shower base system which saves on materials, labour and has excellent environmental credentials.

Demtech started work on the Ilk project in June 2012, with the final supply and installation occurring in May 2013. For over 20 years, Demtech has been designing and manufacturing high-quality, cost-effective and rigorously tested products for waterproofing, wet area systems, drainage products and adhesives. All Demtech products are NATA-certified to meet all applicable standards, and are supplied and installed with a noquestions-asked 10 year warranty for quality and workmanship.

The showers at Ilk have been installed in the centre of the room, which saved on separate plumbing as all shower waste water is diverted into the 50mm-wide Aquaflo channel, and disposed of through the same drainage as the bathroom sink. All the bathrooms’ drainage also incorporates Demtech’s Nero Universal Leak-Control Flanges. “We modelled the whole installation as a scale model for the client, so we were able to talk it through and discuss all the details,” said Demech Director, Jim Demetriou. “There was a lot involved, and we spent months getting it just right.” WWW.ANCR.COM.AU

From the top end of town to down-to-earth industrial projects, Demtech’s range has been developed to ensure that builders and trade professionals can access products which give a watertight guarantee of excellent results. For more information contact Demtech Australia Pty Ltd, 8 Nicholas Drive Dandenong South Victoria 3175, phone 03 9706 5564, fax 03 9706 5565, email info@demtech.com.au, website www.demtech.com.au VIC PROJECT FEATURE ILK APARTMENTS & HOTEL

81


walking the water-saving talk Saving water is more than a matter of people timing their showers at ILK, because thanks to Liquid Vision Plumbing Group (LVPG), the project’s entire hydraulics system has been designed to save water and energy. LVPG’s design and construct package incorporated numerous sustainability features, including 36,000L rainwater storage on the level Basement 2 collected from level roof 25 which is being reused for irrigation and water features; an automatic backwash domestic filtration system; and six star fixtures throughout all 485 bathrooms, and the kitchens and laundries of the 388 apartments, plus common areas including the swimming pool, roof top restaurant with teppanyaki, gym and cinema. ILK also has a solar preheat gas boosted hot water system, comprising 32 solar panels with 3000 litres of solar preheat, 20 Rinnai natural-gas boosters and a ring main for hot water reticulation. The apartment kitchens also feature gas cooktops for energy-efficient cooking. LVPG’s in-house design and estimating teams began work on the project in mid 2010, and completed the installation and commissioning in July 2013. At the peak of the installation period, up to 25 of the company’s licensed plumbers were onsite completing the hydraulics works. “We completed the project to the highest quality, on time and within budget. LVPG also maintained a healthy and harmonious relationship with 82

VIC PROJECT FEATURE ILK APARTMENTS & HOTEL

Hickory, as well as the project’s other service trades,” said Liquid Vision Plumbing Group Project Administrator, Joseph Princi. For more than 13 years, LVPG has been bringing together the best of leading-edge hydraulics technology and highly experienced trade skills to develop and deliver excellent results for projects. The company’s track record includes some of the leading examples of sustainable construction such as Ark in Richmond, The Nicholson in Coburg, and Nonda Katsilidis’ Unitised Building project Little Hero. Other major projects LVPG has completed include Baju Apartments at Henley Beach in South Australia; Henley Square IGA Supermarket; Timbuktu at Mount Buller; and Society in South Yarra. By working closely with clients, LVPG can deliver cost-effective and holistic solutions for hydraulics services design, construction and certification across retail, residential, commercial and general construction sectors. The company capabilities also include gas pipes and fitting, civil contracting, drainage contracting and project management across all their areas of expertise.

For more information contact Liquid Vision Plumbing Group, phone 03 9827 5032, fax 03 8611 7994, email: support@liquidvision.net.au, facebook: Liquid Vision Plumbing AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


VISIONARY FAÇADES IMPECCABLY DELIVERED With its dynamic design and diverse geometries, Ilk Apartments presented Jangho Curtain Wall with an opportunity to demonstrate their highly-sought expertise skills across a range of materials and methods. Jangho are a complete facade solution provider, from design and fabrication through to installation, with the combined talents of Jangho’s Australian staff and China-based staff ensuring the architect’s vision is beautifully constructed. The company has integrated R&D, engineering and design expertise, which in combination produced the copyrightprotected detail design for the Ilk facade package. The facade included the expansive glazing of the Toorak Road podium levels, aluminium panels, aluminium composite panels, united curtain wall panel, typical window and sliding door panels, glass panels, threelevel full height glazing on the penthouse levels, and operable louvers for the apartments terrace wintergardens. In addition, parts of the facade included aluminium extrusions, gaskets, sealant and fixings, and low e Unitised Double Glazing was applied to the relevan parts of the facade glazing, in the interests of thermal and energy efficiency. “We have our own site manager to supervise the on-site installation,” said Jangho Curtain Wall Spokesman, Charles Cheng. “The on-site installation was all carried by a local labour force, creating more jobs for the local market. Our project manager manages the whole façade package process, from procurement, fabrication, on-site issues and commercial issues, to any rectification of defects at the end of Practical Completion. WWW.ANCR.COM.AU

“Our façade systems comply with BCA 2009 Section J (BCA Class 2 residential units), and BCA 2009 Section J (BCA Class 1,5,6,7a and 9b non-residential areas) according to the ESD report by Norman Disney & Young. All our façade systems are also produced under a Certified Quality Management system to ISO 9001.” The greater than usual complexity of the facade system made for a challenging design and fabrication process, especially the unique window designs, however, Jangho’s engineering expertise ensured an excellent result. The Australia-based Jangho team on the project included four designers, two engineers, a project manager, project coordinator, site manager, and an average of 15 people on site undertaking the installation. Fabrication was undertaken at Jangho’s facility in China, which has also produced facade systems for some of the world’s most outstanding buildings including Infinity Tower in Dubai, Marina Bay Sands in Singapore, Saudi Arabia’s CMA Tower, China World Trade Centre and City of Dreams Macau. In Australia, Jangho has also recently completed spectacular facade packages for 720 Bourke Street and the new Burwood Highway Frontage for Deakin University. The company has 83 staff in Australia working across offices in Melbourne, Sydney, Brisbane and Perth. When added to the resources of the 6,000+ highly skilled, focused and innovative design, engineering, fabrication and project management staff working around the globe, this gives the company the ability to manifest complete facade packages for designs of any level of complexity. For more information contact Jangho Australia Melbourne office, Level 5, 499 St. Kilda Road, Melbourne, VIC 3004, phone 03 9867 1668, fax 03 9866 6969, email Jangho@jangho.com.au website www.janghogroup.com VIC PROJECT FEATURE ILK APARTMENTS & HOTEL

83


A STAR FIRE-SAFETY PERFORMER SPEEDPANEL offers a fast, green and cost effective means of replacing mechanical ductwork in fire stair and shaft applications. At ILK, this Australian-designed and manufactured innovation was installed in the basement storage areas, stair pressurisation, car park plenum walls and fire rated scissor walls, with Speedpanel working closely with the architect and Hickory to ensure it was used to its full capabilities. Manufactured from 29.5% recycled materials and is 100% recyclable, with a possible 100 year durability for internal environments SPEEDPANEL’s green credentials are many. SPEEDPANEL also has high wind resistance and can be installed as soon as concrete formwork is removed therefore allowing sub trades access to the work face a lot sooner than comparative

products. Speedpanel walls can be used as plenums and quite often replaces ductwork. Speedpanel’s service includes site inspections and site workshops to ensure correct installation of the fire rated walls. Manufactured in Melbourne since 1997, Speedpanel is supplied around the country and is also gaining exposure in Asia, Europe, the USA and the Middle East. Recent major Australian projects include Gold Coast University Hospital, Eureka Tower, Melbourne Convention Centre and the MCG redevelopment. Current projects include the New Royal Adelaide Hospital, Cairns Base Hospital and the Architects Institute of Australia. For more information contact Speedpanel, phone 03 9724 6888, website www.speedpanel.com.au

Ilk Apartments facade, VIC

84

VIC PROJECT FEATURE ILK APARTMENTS & HOTEL

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


IJF QUALITY + PERFORMANCE = CLIENT SATISFACTION + SUCCESS The true test of a company’s craftsmanship and professionalism is whether it can meet a large complex scope and schedule, while still ensuring every detail is flawless. At Ilk Apartments, IJF Australia has succeeded on all counts, delivering impeccable results on a major project scale with its manufacture, supply and installation of all the apartment joinery. IJF’s scope included 271 kitchens, 134 laundries and 449 vanities and shaving cabinets. Each design type consisted of multiple sub-types which required IJF to pay particular attention to the nuances which might affect the flow of the project. In addition, IJF crafted 146 linen presses, 293 study desks and 593 robes and sliding doors. Manufacturing commenced in October 2012, and the final installation was completed in mid-2013. The design of the Ilk project joinery was highly creative and detailed. Many kitchens had a unique integrated laundry and a Vide Poche joinery unit, and an extra degree of diligence was applied to ensure unusual constraints such as detailed bulkheads and service risers would not affect joinery production methods and on-site installation. This meticulous approach also enabled integrated laundry appliances and service requirements such as DB boxes and cables to be successfully incorporated into the corresponding joinery. Due to the complex nature of the Ilk floor plan, IJF was conscious of the need for thorough supervision procedures to ensure successful WWW.ANCR.COM.AU

installation throughout each phase. IJF’s Ilk Project team facilitated a smooth, skilled transition between the manufacturing and installation elements of the project. Established in 1964 as a family-operated domestic joinery business servicing Adelaide and surrounds, IJF has grown into a national operation with over 100 staff nation-wide, including highly skilled tradespeople, production staff, project coordination professionals, and dedicated site crews in each state. Stellar projects include Emirates Wolgan Valley Resort, Eureka Tower, 1 Bligh Street (Clayton Utz fitout), Crowne Plaza Darwin, Convesso, The Royal Children’s Hospital Melbourne and the Fiona Stanley Hospital in WA. Recognised as a Tier One joinery firm, IJF provides the nation’s leading builders and developers with complete design and construct packages for refurbishments, new builds, renovations and redevelopments; complete interior fitout; and supply of customised, high quality joinery FFE remits ranging from fully-installed cabinets, cupboards, and benches through to loose furniture items. For more information contact IJF Australia Pty Ltd, 41-43 Cormack Road, Wingfield SA 5013, phone 08 8349 7400, Tender Enquiries: davidm@ijf. com.au, website www.ijf.com.au VIC PROJECT FEATURE ILK APARTMENTS & HOTEL

85


constructing an icon within an icon

MAIN CONSTRUCTION COMPANY : Merkon COMPLETION : August 2013 ARCHITECT : Fender Katsalidis Australia surveyor : Checkpoint structural ENGINEER : Winward Structures

86

VIC PROJECT FEATURE JAQUES RICHMOND

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The Jaques Richmond project comprises three stages totalling 430 apartments over five buildings on the one hectare site of the former Jaques Engineering facility. At the iconic and locally-beloved Jaques Richmond site, a new MacRiver (Riverside Group and Macquarie Bank) development, Merkon Constructions have been able to showcase a broad array of capabilities, from innovative approaches to new construction through to the time-tested skills required to rebuild 19th century heritage brickwork.

methods, which add to the distinctive flavour of the overall development.

The project comprises three stages totalling 430 apartments over five buildings on the one hectare site of the former Jaques Engineering facility. Merkon’s scope for the first stage involved constructing two buildings, the infill slabs of the ground and first floor carpark, and slab work for the level two garden area which is a central feature of the site’s overall masterplanning.

The level 2 garden area, a shared communal space at the heart of Jaques Richmond, features a timber decking over slab with complex geometry and soft landscaping elements; the public stair area has a dramatic FKA-designed ceiling; and the lobby finishes include polished plaster.

The work took 20 months, with completion reached in August 2013 – a substantial achievement given the numerous challenges the construction team encountered. “One of the things which is a point of pride for us is accommodating major structural design changes to accommodate stage 2, whilst endeavouring to complete within the given time frame. Another challenge was the external façade works, which included rebuilding aspects of the existing brick walls. We recycled some of the existing bricks and also purchased seconds to ensure a consistent aesthetic feature,” explained Merkon Project Manager, Peter Mercoulia Jnr. “We were also completing structural elements while high voltage power lines were not undergrounded, and there were complications with the existing ground conditions, including rock, existing footings, and contaminated soil ranging from Class A – C. We undertook a detailed contamination management system in accordance with EPA requirements, whilst once again keeping with programme.” Designed by Karl Fender of Fender Katsilidis Architects (FKA), there were numerous innovations in terms of materials and also WWW.ANCR.COM.AU

Copper has been used extensively in the building facades as an echo of the site’s industrial heritage; the lift cores used Green artistically designed precast concrete panels; and the tiling system has been on pods in lieu of grouted to the balconies.

“Working hand in hand with FKA to create an iconic project like this has been an enjoyable experience,” said Peter. “Some of the other points of real pride on the project include the quality of finish we have produced, and working with FKA and the client to produce that quality finish within an existing environment. We are also proud of the feedback from local residents in relation to the external finish, and the timing of handover.” Sustainability was made a clear priority, with initiatives including solar-boosted hot water, double glazed windows throughout, and a shower and basin water retention/treatment system which will be providing water to the level 2 garden area. Merkon had a team of approximately 30 direct staff on the project including project manager, foreman, contracts administration, site manager, leading hands, carpenters, labourers and OH & S supervisor, and also provided a substantial quantity of the construction plant and equipment including crane truck, forklifts, booms, man and material hoist, Manitou, scaffolding, formwork and temporary fencing. Up to 50 subcontractors have contributed to the project, which including an integrated and

sophisticated FKA interior fit out. The peak period of works saw up to 133 workers onsite each day for four months. Due to Merkon’s hands-on and diligent approach to site-wide safety, stage one of the project has been delivered LTI-free. A scrupulous level of quality-control was also maintained throughout, with Merkon adopting an FTP website, in addition to using BuilderID, an online ‘work to complete’ /defect programme during the building process. There are two further stages due to commence, comprising approximately 300 apartments. Stage 2 will feature a mix of one-, two- and three-bedroom apartments spread across two buildings; a ten level 5 Tonne Apartments, and a six level Iron Works Building. Stage 3 comprises a third apartment building between the southern boundary and a newly constructed lane, Little Bridge Lane, which will be the major point of entry to Jaques Richmond as a whole. Merkon have also recently delivered several other outstanding residential and commercial projects including The Warehouse Apartments Kensington, Pump House Apartments North Melbourne, World Trade Centre North Bank and Quest Apartments. Founded in 1986 by Jim Mercoulia and Peter Mercoulia Snr, Merkon have grown into a major builder with capabilities across aged care, education, special purpose, mixed-use, retail, residential, social housing and commercial industrial projects. With more than 60 full-time staff from project managers through to carpenters and labourers, they have the teamwork culture and skills capacity to undertake concurrent major projects - delivering on time, on budget and to the highest levels of quality. For more information contact Merkon, Ground Floor 479 Warrigal Road Moorabbin Victoria 3189, phone 03 9555 3999, fax 03 9555 5616, email reception@merkon.com.au, website www.merkon.com.au VIC PROJECT FEATURE JAQUES RICHMOND

87


an innovative approach to quality precast Given a visionary design by Karl Fender, Jaques Richmond incorporates some concrete features which required specialist expertise to engineer and manufacture. United Precast have made a niche for themselves in innovative approaches to precast, and were able to manufacture and supply a range of customised structural and architectural precast panels for the project. These included textured and coloured concrete panels. The textured finish was produced using patterned formliners, and the coloured finish with a post-manufacture colour treatment. United Precast manufactured various samples in consultation with the client to tailor a panel finish that matched the site’s natural surroundings.

green alternatives for clients with high environmental sustainability benchmarks for their projects. United Precast provides a complete and integrated service, from initial design advice, engineering and shop drawings through to manufacture, transport and erection. The two operations have a combined staff of 70 personnel including engineers, in-house shop detailers, estimators, riggers, project managers and experienced tradespeople. The manufacturing facilities at both Gisborne VIC and Gillman SA are equipped with 16T and 20T gantry cranes. The Gillman facility also operates 55T, 100T, and 130T Liebherr mobile cranes, enabling their team to safely and efficiently fabricate and install substantial structural and architectural precast items, including panels, beams, columns, stairs, landings, pits, culverts and retaining walls.

United Precast has two manufacturing and project management bases, one in South Australia, and one in Victoria. The Directors of the company have more than 30 years combined experience in the concrete construction trade, creating a quality-focused operation which can meet the specialist precast needs of a wide range of challenging major projects.

Other recent major projects have included SXY2 apartments in South Yarra VIC; Euneva car park, Glen Waverley VIC; Precinct apartments, Richmond VIC; the Liebherr warehouse, Para Hills SA; and the Southern Expressway Duplication, Adelaide SA.

The company capabilities include structural and architectural precast panels for residential apartments, commercial and industrial projects across both urban and rural areas, producing a wide range of finishes both off-form and post-manufacture. United Precast can also provide

For more information contact United Precast, Victoria - Sammy Azzopardi, Suite 4, Level 4, 424 St. Kilda Road Melbourne VIC 3004, phone 03 9036 0480, South Australia - Simon Gargaro, 2 Portsmouth Court Gillman SA 5013, phone 08 8240 2223

88

VIC PROJECT FEATURE JAQUES RICHMOND

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


50 years of accuracy, expertise & collaboration For half a century Taylors have been evolving their integrated suite of planning and survey disciplines, using the best-available technology to stay ahead in the field. For the Jaques Richmond project, Taylors provided a range of services, from the early survey set up, cadastral boundary checking, and establishment of the gridlines and primary control network, through to ongoing as-built surveying. The early set up was handled by the Taylors Urban Development team, who faced the challenge posed by surveying for a new build in an existing industrial structure, with limited access points and all pre-existing services still onsite. The second survey stage was undertaken by the Taylors Infrastructure survey team, who needed to maintain a flexible schedule in order to meet the demands of the construction program. The teams used the latest robotic Trimble S8 surveying equipment, which efficiently deliver results which are accurate to the millimetre, and GNSS (GPS) units, which provide real-time millimetre accurate coordinates through all current navigational satellites and the Victorian GPS base station network. The S8 units provide live review capabilities of field work, including onscreen checking of construction design plans, allowing same-day reporting of discrepancies between design and construction. The benefit for the builder is almost instant feedback on issues, enabling rapid rectification. The field crews can also send and receive data via mobile internet access, enabling real-time file access to the office-based operational teams. Taylors expertise includes a wide variety of infrastructure disciplines including Telecommunications, Water, Rail, Roads and Buildings. Their experience includes major pipeline route surveys, establishment of control networks and level datums, acquisition surveys and associated subdivisions, easement creations, feature and level surveys, drainage WWW.ANCR.COM.AU

surveys for flood modelling, mobile mapping, UAV aerial photography and all other forms of engineering and construction surveys. Major projects that Taylors have delivered in the past 5 years include the Victorian Desalination Pipeline survey, The Australian Grand Prix and the National Broadband Network rollout. Over the past 50 years Taylors have also developed a reputation for excellence in Masterplanning and Urban Design, GIS, Civil Engineering, Development Strategy and Project Management. The team of nearly 100 professionals includes town planners, urban designers, architects, landscape architects, civil engineers, licensed surveyors, field surveyors, draftspeople, project coordinators, project managers and development strategists. “When it comes to solutions, at Taylors we pride ourselves on being able to think outside the square to conceptualise creative and workable solutions for our projects,” said Taylors spokesperson, Anthony Emmerson. “We strive to explore new frontiers, to challenge ourselves and our industry, and to put our people in the space of groundbreaking project and development activity. Our clients, our team and our community all benefit from this vision and we believe that this is what makes us stand out from the crowd.”

For more information contact Taylors, Richard Cirillo, Director, CEO and Urban Development Manager, Anthony Emmerson, Infrastructure Operations Manager, phone 03 9501 2800, website: www.taylorsds.com.au VIC PROJECT FEATURE JAQUES RICHMOND

89


A DRAMATIC VISION FOR VILLAGES ALOFT 8 Chifley Square is a striking, premium grade office building with highly articulated and expressive architecture.

90

NSW PROJECT FEATURE 8 CHIFLEY SQUARE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Mirvac’s 8 Chifley Square is a true game changer in terms of innovative and sustainable approaches to commercial space. The Six Star Green Star project is the result of a unique global design collaboration, and the process of building it showcased ingenious approaches to creating construction efficiencies. “The building’s design is a truly global collaboration between the internationally renowned Rogers Stirk Harbour + Partners and Australia’s Lippmann Partnership, uniting the most innovative international design concepts to deliver a uniquely Australian vision for Sydney’s CBD,” said Jason Vieusseux, Mirvac’s National Construction Director. “From the unique suspended glass foyer enclosure to the elevated mid level terrace on the 18th floor, to the eye-catching red exterior braces, 8 Chifley will be one of the most progressive and innovative commercial towers in Australia. “One of the most striking features of 8 Chifley is the six-storey open space at street level that not only forms a grand entrance to the building but creates a significant new area of public space which addresses and completes Chifley Square. The open space is repeated midway up the building and again at the top, integrating Australia’s outdoor lifestyle into the city environment. “8 Chifley’s innovative design pioneers the ‘sky village’ concept in Australia. This concept produces a real sense of community and collaboration at work, as workspaces and floors are linked via a single atria to create natural, light-filled environments. The building comprises seven vertical villages, providing connectivity and vertical integration between the floors and adding to the feeling of extensive space and volume throughout the premises.” The project’s Six Star Green Star Office Design V2 rating represents world-class sustainability. Some of the major sustainability initiatives include a gas-fired tri-generation plant, which re-uses waste heat from electricity generation. 8 Chifley also has a blackwater treatment plant, which will treat both the project’s own waste water and also ‘mine’ the Sydney sewer system to produce extra non potable water which is then used for irrigation, toilet flushing and cooling towers. The HVAC system is an energy-efficient active chilled beam system, and T-5 lighting has been installed throughout. The facade cladding panels are doubleglazed, with high vision glass, solar shading externally and internal blinds to combat solar gain. Car parking comprises just 32 spaces, and instead of more car spaces, there are 129 bays for secure bicycle storage, lockers and associated amenities. Mirvac Constructions commenced the construction of the project in June 2011. Due to the tight access WWW.ANCR.COM.AU

to the site, there was extensive prefabrication and precisely timed deliveries for the installation of key elements. This allowed for a fast-tracked construction program, with completion achieved ahead of schedule in July 2013 of the base building. “The four perimeter mega-columns are precast shells that were delivered to site to become permanent formwork and were filled with prefabricated reinforcement cages, the steel mega bracing node connections and concrete on site,” explained Jason. “To eliminate the internal columns at the ground plane and the level 18 break out space, the load from all internal columns is transferred via the composite steel transfer beams and columns to the concrete mega-columns. “The steel inclined columns, like all major structural steel components and the external fire stairs, were manufactured in China, complete with internal stiffening and reinforcement. Once erected, concrete was pumped under pressure into the inclined columns from the base to remove all air pockets within the inclined composite members. This method for constructing the transfer structures was highly efficient, and took place in parallel with the jumpform core structure, allowing a jump start to the construction process.” Mirvac Constructions had a team of 42 direct employees on the project, ranging from management staff and supervisors, to HSE officers, labourers, crane crew and hoist drivers. There were 75 separate subcontractors, and a peak daily workforce of 300. Due to the unique design of the structure working at heights was a major safety consideration, and all site workers were required to undertake detailed safety at heights training. “8 Chifley further demonstrates the strength of Mirvac’s integrated model, with the construction, development, leasing and asset management teams collaborating to deliver all essential components of the project,” said Jason. “The design and construction, whilst internationally significant, are very specific to the climate and culture of Sydney. The result is a beautiful piece of architecture that enhances the public realm while providing occupants with excellent internal spaces within which to develop working communities.” Mirvac are currently at work on a range of commercial projects, including 200 George Street Sydney, 699 Bourke Street Melbourne, and the Treasury Building in Perth.

For more information contact Mirvac, phone 02 9080 8000, website www. mirvac.com.au NSW PROJECT FEATURE 8 CHIFLEY SQUARE

91


92

NSW PROJECT FEATURE 8 CHIFLEY SQUARE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


HIGH RISE, HIGHLY DISTINCTIVE The highly distinctive appearance of 8 Chifley Square is largely due to the massive and colourful steel elements – the braces on the façade and the struts which help create a five storey public space at ground level. These steel elements and all the structural steel for the project were supplied by NEPEAN Structures, a business unit within NEPEAN Building & Infrastructure, one of Australia’s leading, fully-integrated manufacturers of large steel structures and associated metal products. NEPEAN was originally founded as an Engineering company in 1974, in Narellan NSW, by current chairman David Fuller. NEPEAN now has 1100 employees across 8 countries. In Australia, NEPEAN Building & Infrastructure employs over 300 people in 5 national locations. The company has a strong portfolio of iconic brands including Weldlok® Grating, Handrail and Drainage products, Mastermesh® perforated and expanded metal products, Galintel® galvanised steel lintels and Galserv® hot dip galvanising services, as well as NEPEAN Structures. Thanks to NEPEAN’s integrated capability, over 3,300 m2 of Mastermesh® perforated metal panels were also supplied and installed on 8 Chifley as part of the external fire stairs which were fabricated at the company’s Narellan facility. NEPEAN Structures offers structural steel project management solutions including inhouse fabrication and erection which was utilised in the Chifley Square project. The company had 5 people on site, including a Project Manager and a Construction Manager who followed the installation and construction process as well as managing their own in-house rigging team. To complete the Chifley Square project, NEPEAN Structures utilised NEPEAN Engineering and Innovation’s strong local capability coupled with NEPEAN Asia sourcing from their highly competitive Asian steel fabrication partner. Acting as third party inspector and project manager, their NEPEAN Asia business ensures the steel they use undergoes stringent quality checks by five different bodies including internationally recognized SGS acting as third party fabrication inspectors WWW.ANCR.COM.AU

and ABS International, a third party project manager. The protective coating, supplied by International Paint, also undergoes the same rigorous checking system through independent coating inspectors Incospec. NEPEAN Structures professional team working together and alongside Mirvac, managed to overcome all manner of challenges. Perhaps the greatest challenges involved the location of the project in the middle of Sydney CBD and working with extremely rigid and short installation windows. The largest mega struts NEPEAN Structures supplied came in at a massive 37 and 30 tonnes, each measuring 18.5 meters long, whilst the mega braces weighed approximately 9 tonnes each. Installation windows were 3-4 hours for the 37 tonne struts, including all reo cage connections, and just 1 hour for the 30 tonne mega beams! From delivery at the foot of the building, NEPEAN Structures were given just a 20 minute window during which to rig, hoist and install the members without any delays, failures or problems. The pieces were so well designed and manufactured they actually fitted to within 1mm and were able to be installed immediately. Brent Poll, the General Manager of NEPEAN Structures says, “The project team has consistently met delivery, safety and quality targets across the board; not only do we supply a high quality product, but our project management skills are considered amongst the best in the industry and our in-house rigging team is committed to zero safety issues, which is also reflected in the Chifley project.” He concludes, “An exercise like this is an incredibly satisfying experience, as well as a demonstration of how NEPEAN Structures’s dedication to absolute quality and specialised project management has enabled us to meet Mirvac’s strict requirements in regard to both time and quality.”

For more information contact NEPEAN Structures (part of the NEPEAN Building & Infrastructure Division), 117-153 Rookwood Road, Yagoona 2199 NSW, phone 02 9707 5000, email structures@nepean.com, website www.nepean.com NSW PROJECT FEATURE 8 CHIFLEY SQUARE

93


HIGH RISE, HIGH STANDARDS Triple M Mechanical Services was selected to undertake the design development, engineering, management, supply, installation and commissioning of the mechanical services systems for the 8 Chifley Square project. As the building provides 19,000 square metres of premium grade office space this was not a straight forward task. Triple M also faced the challenge of achieving 5-star NABERS Energy and 6-Star Green Star targets. Triple M prides itself on being, “the team you can trust!” The company has been around for 18 years and has over 100 employees. It applied the latest Building Information Modelling (BIM), 3D modelling and co-ordination process on this project. Traditionally, the co-ordination process was only possible in 2D. The 3D modelling eliminates much of the human error aspect that is inevitable in 2D co-ordination. It allows all building elements, including structure and services, to be modelled together. This enables you to view the entire building in 3D and promptly identify areas of issue. Triple M‘s Project Manager for 8 Chifley Square, Mark Boyd, says, “This provided comfort and reassurance for all stake holders that the design and installation would be ‘clash free’”. One of the many challenges on the project for Triple M was the limitation in available space within plant room areas. The expertise of 94

NSW PROJECT FEATURE 8 CHIFLEY SQUARE

Triple M’s team, in conjunction with their suppliers, ensured operational plant rooms that also allowed for future access and maintenance. During the tender stages of the project, the Engineering Manager, Morgan Smith, was involved in developing the design which allowed the realisation of capital cost savings by rationalising the equipment used. The Project Engineer was involved with the hands on engineering work and progressively defined the detail required to produce an operational HVAC (heating, ventilation, and air conditioning) system for the building. The installation process was lead by the Triple M’s Site Manager, Greg Gillon. Triple M’s in-house site teams worked together with Mirvac’s construction team and ensured a streamlined and risk-free installation approach. Other projects Triple M Mechanical Services is working on include Park Lane Apartments, Macquarie Shopping Centre and Australia Post, Strawberry Hills. For more information contact Triple M Mechanical Services, Level 3, Quad 2, 8 Parkview Drive, Sydney Olympic Park NSW 2127, phone 02 9763 6200, email admin@triple-m.com.au, website www. triple-m.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SCINTILLATING EXPERTISE FOR SPECTACULAR FAÇADES Stunning façades like 8 Chifley’s require highly specialist talents such as Permasteelisa Group’s end-to-end engineered building envelope solutions. They designed and delivered the entire façade package for the 34-storey building, including glazed panels, sunshading, and an integrated access system for cleaning. Their design for the highly translucent façade needed to meet the performance requirements for the project’s extremely high sustainability rating of 6 Star Green Star – Office Design v2 and is aiming for a Five Star NABERS rating. The façade’s legible structures (sunshading system), by reducing the thermal load and solar glare, makes a substantial contribution to energy-efficiency by reducing cooling needs while still allowing abundant natural light into the office spaces. To develop and deliver this complex curtain wall, Permasteelisa worked closely with both Mirvac and the architectural team of Lippmann Partnership, and UK firm Rogers Stirk Harbour + Partners. Innovations in the façade include the large spans of vision glass, and a highly sophisticated external sun shading system on the north, east and west face of the building. The sunshading on the east and west conceals an abseiling system which Permasteelisa built in to provide a safe way for abseilers to clean this part of the façade. Panels for the glazing

WWW.ANCR.COM.AU

were manufactured as modules measuring 1.5m wide x 3.8m high, the substantial height required to match the high ceilings of the interior fitout. “The challenges of installation related to the panels around the mega beams, which are the main starters to all floors, without these in place, we would not be able to start the floor installation,” said Permasteelisa Technical Manager, Dennis Battistella. “The façade installers were required to be working on separate floors with two teams - the mega beam panel’s installers, and then the typical installation team. “In terms of design, the challenges were to have an abseiling system within our curtain wall, and have it concealed, and also having the mega beam which forms part of the main structure of the building going through our façade system.” Permasteelisa use state-of-the-art digital technology for designing, engineering and fabrication drawings. On this project, ACAD and Rivett systems enabled them to streamline their production and develop the methodology for the complex installation. Internationally, Permasteelisa Group is a leader in engineering and delivering sustainable and aesthetically dramatic building envelope and cladding solutions. The Australian operation has completed projects across New South Wales, Queensland, Western Australia and Victoria. Other noteworthy projects include RMIT Swanston’s multifaceted façade, Crown Casino, Sydney Opera House, Eureka Tower and Brisbane Square. For more information contact Permasteelisa Group, 13-15 Governor Macquarie Drive Chipping Norton, NSW 2170, phone 02 9755 1788, website: www.permasteelisagroup. com

NSW PROJECT FEATURE 8 CHIFLEY SQUARE

95


MASTERS OF RISK MITIGATION High risks require height safety solutions, which is exactly what Australian Lifting & Safety (AL&S) provided for Mirvac and their subcontractors at 8 Chifley Square. Their team was on-site at the project regularly from early works designing and installing a range of measures to ensure a safe working environment, including a raptor abseil rail for the internal atriums and roof access systems; temporary height safety fall restraint systems; debris and fall arrest net systems; and also inspection services for lifting gear and height safety harnesses. “The largest challenge to AL&S was the overall pace of the project. Due to the unique design of the building there were a number of times we were asked to design, supply and install solutions within days of the need arising. Luckily, rapid solutions to reduce high-risk work are our specialty,” said AL&S Director, James Steele. To meet Mirvac’s need for an instant sign-off on each installation, AL&S utilised a cloud-based sign-off application developed by the company’s software partners SafesiteMax, which staff access through iPhone or Android smartphones or tablets. This app makes the installed item or system available for immediate use, by automating the flow of information to the OH&S team. “The whole process ties in with our lifting inspection application, where the lifting registers are viewable immediately following the inspection,” said James. “Mirvac 96

NSW PROJECT FEATURE 8 CHIFLEY SQUARE

also asked AL&S to help some of the site contractors with their testing and inspections, and once these tasks were completed the forms were viewable in the contractor’s browser and also to Mirvac Chifley OH & S staff.” Established in 1998, AL&S specialise in the design and installation of innovative and reliable roof access systems and work-at-heights safety systems which meet the complex criteria of contemporary architecture. The company’s site team comprises dedicated height safety professionals who are qualified riggers and/or scaffolders, and manufacturer accredited installers. AL&S are also accredited to undertake inspection and certification of existing roof access systems, ensuring compliance is maintained for all permanent anchor points, permanent safety lines and roof access systems. The company’s Safe Site apps enable them to provide clients with live data feeds relating to testing and inspection, as well as secured compliance documentation which is accessible at any time in the cloud. For more information contact Australian Lifting & Safety Pty Ltd, Unit E , Ground Floor. Ultimo Trade Centre. 42 – 44 Wattle Street, ULTIMO NSW 2007, James Steele, Director Phone 0407 272 637, website www.alsafety.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


WHO REMOVED THE RUBBISH? Good question. The answer is Dial A Dump Industries. This waste removal and recycling company has a long-standing history within the construction and demolition industry. The 8 Chifley Square project is one of the large building sites where it has been employed. Dial A Dump, which has over 150 staff, was established in 1984 by its Managing Director Ian Malouf. He leads the highly experienced and dedicated management team, who consult with and advise clients on their waste management needs, find solutions and assist in the development of complete waste management plans. The biggest challenge on the 8 Chifley Square project was the difficulty of access for bins. To overcome this problem, Dial A Dump developed a new 17m3 bin that could be craned, to move bulk waste off the site. Dial A Dump has a large range of equipment. This includes over 40 late model trucks including cranes, tippers, eight wheelers, trailers, skip trucks, forklifts, excavators, loaders, telehandlers, crushers and over 3,200 waste bins up to 27 m3 in size. The company has a fully computerised operations system and state of the art interactive GPS units fitted to all their vehicles. This ensures that the entire process from booking to delivery is efficient. The savings are passed on to customers, WWW.ANCR.COM.AU

along with the assurance that each bin can be tracked to its destination. The latest innovation is the smartphone App which allows direct online bookings and a confirmation of order by SMS. The group has invested $300 million in Sydney’s newest and largest landfill and a state of the art recycling facility at Eastern Creek. This will allow them to deal efficiently with contaminated soils and asbestos. Michael Harloff of Dial A Dump says, “the new facilities will extend and enhance Dial A Dump’s green credentials as the most technically advanced and innovative waste management service across Australia... we have continually expanded our services to cater for the needs of our customers, focusing on unequalled service, competitive rates and a faultless track record.”

For more information contact Dial A Dump Industries Pty Ltd, 32 Burrows Road Alexandria NSW 2015, phone 02 9519 9999 email sales@dadi.com.au website www.dadi.com.au NSW PROJECT FEATURE 8 CHIFLEY SQUARE

97


8 Chifley Square, NSW

SPARE FULL

98

NSW PROJECT FEATURE 8 CHIFLEY SQUARE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


MINING ONE WASTE TO REDUCE ANOTHER

Rose Atkins Rimmer (Infrastructure) (RARI) are able to assist projects like Mirvac’s 8 Chifley Square to achieve their Green Star goals and reduce potable water use. RARI are Sydney Water accredited experts in water and sewer infrastructure. For this project, they developed the design for the sewer mining off-take from the Sydney Water sewer maintenance hole located in Hunter Street, to direct flows into the building’s basement wastewater treatment plant. This included designing, preparing a detailed flow management plan and coordinating the construction of a six metre deep pipeline across the busy street without disturbing the myriad of existing services. Construction was carried out by Glenmore Park Plumbing and Drainage who worked closely with RARI’s Designers and Project Coordinators Steve Rimmer and Darren Sheather to achieve the successful outcome. RARI also obtained Sydney water approval for the design, coordinated the construction of the off-take and obtained final approval of the construction by Sydney Water. Other major projects RARI has contributed their expertise to include the Southern Sydney Freight Line, North West Rail Link and South West Rail Link, 1 Bligh Street, and Oran Park Town for Landcom/Greenfields Developments. For over a decade RARI has been providing professional water and sewer related design and management services including Section 73 Certificate Applications; Water and Sewer Infrastructure Design; Water and Sewer Project Coordination; Building Applications; and Asset Protection Reports (Pegouts). For more information contact Rose Atkins Rimmer (Infrastructure) Pty Ltd, PO Box 6745 Blacktown New South Wales 2148, phone 02 9853 0200, fax 02 9671 7399, website www.rari.com.au

“It is refreshing working on a project like 8 Chifley Square where the Commissioning is taken seriously, so that the finished building works as efficiently as possible,” says Nic Mills, of Commtech Asia, the Country Manager for Australia. “8 Chifley Square has been a success and will hopefully lead to additional work both from new tenants and with the data centre providers who got to see first-hand the additional value added that Commtech Asia brings projects.”

COMMISSIONING MANAGEMENT

Commissioning Management is a quality-orientated process of risk reduction for new construction. Commtech Asia has been doing Commissioning Management for over 12 years in Asia and for 7 years in Australia. It has offices in Hong Kong, Singapore, Japan, China and the Middle East. Commtech Asia independently verified that the building services in 8 Chifley Square were installed to the correct standards, that they were tested and commissioned to perform as designed and that they operate to the client’s requirements. Nic Mills, Damien McLynskey, Drago Karalic and John Smith were the experienced team that worked with all the different trades at 8 Chifley Square. Commtech Asia provides Retro-Commissioning services for existing buildings. This addresses efficiency problems by undertaking a systematic process of investigating, testing, analysing, adjusting and correcting building systems to meet the user’s current requirements, improve comfort and environmental quality, and to optimise energy and resource conservation. Commtech Asia also has experience with a wide range of international and local environmental accreditation schemes. Commtech Asia has successfully completed projects for clients across a wide range of sectors including financial services, general commercial, hospitality, healthcare, data centres and telecommunications. WWW.ANCR.COM.AU

For more information contact Commtech Asia (Australia) Pty Ltd, Suite 601 King York House 32 York Street Sydney NSW 2000, phone 02 9262 2834, fax 02 9299 9666, email australia@commtechasia.com, website www.commtechasia.com NSW PROJECT FEATURE 8 CHIFLEY SQUARE

99


8 Chifley Square, Sydney NSW

→ SPECIAL FOCUS

100 ANCR SPECIAL FOCUS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SPECIAL FOCUS ←

WWW.ANCR.COM.AU

ANCR SPECIAL FOCUS 101


102 NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


RANDWICK RACING TOWARDS THE FUTURE Royal Randwick Racecourse and spectator precinct is a five level grandstand that combines sporting with unparalleled entertainment options. ROYAL RANDWICK RACECOURSE / AUSTRALIAN TURF CLUB & WOODS BAGOT

WWW.ANCR.COM.AU

NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 103


104 NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Images The new grandstand and indoor spaces of the Royal Randwick Racecourse.

It is always something of a gamble to change an icon. In the case of Royal Randwick Racecourse, the Australian Turf Club’s bet has certainly paid off, with the venue now reflecting its pedigree as the heart of Sydney racing. The redevelopment included a complete structural and interior makeover for the pre-existing QEII stand, a new Owners Pavilion, refurbishment of the Paddock Stand, improved linkages and connectivity between spaces and an all new ‘Theatre of the Horse’ (TOTH) amphitheatre and parade ring. The 4,500 capacity TOTH amphitheatre allows racegoers to watch the horses both before and after the races, either up close in open standing and seating decks, or from the wide terraces and extensive glazing of the new stand. A tunnel through the stand’s basement connects the TOTH to the track. “The key issue we had was the QEII stand was in absolute need of an upgrade,” explained ATC Executive General Manager – Property Development, Mark Flanagan “In its day, Royal Randwick was one of the top racetracks in the world. One of the criteria set by the previous ATC Chairman and then Vice-Chairman was to bring Randwick back up to an international profile. In the early design stages we undertook a study tour which included Royal Ascot in England, Hong Kong, Singapore and Japan, and we have taken inspiration from the best ideas at those racetracks. “Our priority was to get as many spectator seats inside as possible to minimise the effects of bad weather on racegoers, and we achieved that, with over 80% of the seating now inside. We also wanted a diversity of dining spaces to allow us to achieve pre-bookings of spaces like the new tiered dining areas on levels one and three. “ATC can now generate new income and guaranteed income, for example with the corporate boxes on level two and four, a new thing for Randwick, which are on three-year leases. One of the other criteria was being able to activate the spectator precinct seven days a week for non-racing events. “There is always a tension with racetracks between facilities for the horses and the track, and spectators. This redevelopment had support from all the stakeholders, including two very supportive boards, members, the jockeys, the Minister, Racing New South Wales and the breeders. “A lot of thought was put in by architects Fitzpatrick + Partners (base building) and Woods Bagot (fitout, interiors,), and there was good integration between the two. Though it’s been benchmarked against the best in the world, there is not a lot to compare it to. The level of finish is very high – it’s not your typical racetrack, it’s more like a hotel or high class club venue.” For Woods Bagot Principal Wade Little, the central theme for the whole project revolved around WWW.ANCR.COM.AU

the idea of Randwick as a social destination, with a ‘highly crafted’ response and unique level of finish and detail. “We asked, ‘what is the key thing that ties this together?’ And for us it is that everyone who comes will be in the best clothes that they own,” said Wade. “This is a fantastic venue for the people of Sydney to come and enjoy for a full day of getting dressed up and being entertained.” The stupendous new Royal Randwick grandstand and surrounding spaces have a combined capacity of 55,000 people, and these massive crowds exist in a state of flux. On race days, there is a race every 45 minutes, which leaves considerable time when the action’s focus shifts - to the betting arena on the ground floor, which hosts both local and interstate bookmakers; to the food and beverage offerings; to the TOTH; and to the sweeping terraces on the south western elevation which overlook Centennial Park and the city skyline beyond. Designing for these shifting swells of people meant creating a very open ground floor space for the betting arena, clear connectivity between the different levels, and spaces which flow seamlessly through different aspects of the racegoing experience. The design theme evolved from the concepts of fashion, patterns and fabrics, with a palette of black, white, shades of caramel, and FSC-certified timber veneers. Australian-made products feature throughout, including carpets made to Woods Bagot’s designs, bespoke furniture made in Sydney, and all local joinery. Sustainability was made a priority, with ATC aiming for a standard equivalent to Four Star Green Star. Initiatives include extensive use of natural light, rainwater harvesting, recycling of water for irrigating the TOTH and sensor lighting. One of the major features of the new Royal Randwick grandstand is the magnificent ballroom on level two, which has the capacity to seat 1,000 for a banquet, making it one of Sydney’s largest ballrooms. Woods Bagot’s design for the space included an AV system in the ceiling which allows for a wide range of lighting effects. “We put together a fantastic team,” said Mark Flanagan. “At one stage we had 900 people onsite – and we are so proud we can create something that employs so many people. “Brookfield Multiplex has done a good job completing it under challenging circumstances. We believe it sets a new benchmark for grandstands and gives the ATC credibility to roll out the rest of our masterplans, which includes the redevelopment of our other racecourses.” For more information contact Woods Bagot, phone 02 9249 2500, website www. woodsbagot.com.au Australian Turf Club, phone 02 9663 8400 website www. australianturfclub.com.au

NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 105


106 NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below The combined talents of Peter Kelly Flooring, Brintons, and BASF Australia Limited Construction Chemicals Division deliver a winning result.

For the indoor areas of the new Royal Randwick Racecourse spectators area, the talents of three leading companies came together to ensure a high quality result for the floor coverings. Peter Kelly Flooring undertook the installation of carpets throughout and of durable, slip-resistant epoxy flooring in the food and beverage areas. The carpets were sourced from Brintons, Australia’s leading manufacturer of woven Axminster carpets, and BASF Australia Construction Chemicals Division were the source of the speciality resin flooring material for the food and beverage areas and of cementitious levelling for the carpet areas. Peter Kelly Flooring (PKF) are the leaders in the field of floor coverings and have been for over 30 years, undertaking projects across commercial, hospitality and government sectors including TAFE’s, Universities, schools, hospitals and aged care facilities. As founding members of the Floor Covering Association of Australia, they take pride in delivering a superior standard of workmanship, and in using their wide experience to ensure product selection delivers a result that is fit for purpose and brings long-lasting satisfaction to the end users. The installation work at Royal Randwick Racecourse was undertaken by a team managed and supervised by PKF Managing Director, Peter Kelly and Project Manager, Adrian Murphy. The company had 20 fulltime staff on site, who all adhere to the highest standards of workmanship, OH&S and professionalism. “PKF have gained a reputation for high quality installation, reliability and integrity of service and are known as a company who will go to any location to assist a client. PKF staff are industry professionals with many years of installation experience and have access to a large range of products,” said PKF Company Spokesperson, Peter Kelly. PKF have expanded from their Sydney base of operations to undertake projects in Queensland, Western Australia and Victoria. Their capabilities include supply and install of carpet, vinyl, rubber and timber flooring by quality suppliers including Brintons and BASF along with other manufacturers. Other recent projects PKF have contributed their skills to are the new Royal North Shore Hospital; Chris O’Brien Lifehouse Project at Royal Prince Alfred Hospital; University of NSW Lowey Cancer Research Centre and Wallace Wurth Building Redevelopment; Rosehill Racecourse; Orange Hospital; Alan Walker Village; State Library; Thomas Holt Village; and Hornsby Hospital. PKF are currently working on One Central Park, RPAH Lifehouse and Stella Apartments with Cairns Hospital, Mackay Hospital, Townsville Hospital, Wagga Hospital and Rockhampton Hospital due to start. BASF are also involved with PKF on the RPAH Lifehouse project, with BASF supplying under vinyl floor levelling material, from their extensive range of market-leading construction products. At Randwick, the big challenge for BASF was being able to ensure supply in a timely manner, with the flooring having a fixed deadline of being completed in time for the Racecourse to host the crowds attending the Autumn Racing Carnival, a key event on the Australian racing industry calendar. WWW.ANCR.COM.AU

BASF succeeded in ensuring the deadline could be met, with their global experience in the needs of major projects and their excellent management of the logistics of manufacture and delivery, combined with the superior qualities of the products, giving PKF and the ATC the result required. In July of this year, BASF cemented their niche in the Australian market with the launch of their Master Builders Solutions brand, which brings together all the Construction Chemicals Division products under one brand, including the performance flooring systems used at Randwick. For a venue as iconic as Randwick Racecourse, no ordinary carpet would suffice. To be selected as the supplier for the project, Brintons design team in Sydney began with a brief from Woods Bagot’s Sydney office of the desired carpet patterns and developed patterns, trials and specifications over a six month period. Once the carpets were ordered by PKF, Brintons developed a jointly planned schedule for the manufacture of the approved carpets. “The design was large scale and needed to be planned to fit precisely. It is always difficult to show what the carpets look like on small samples with large design repeats so Brintons did a number of floor layouts for consideration by Woods Bagot,” explained a Brintons’ Spokesman. “Brintons use Electronic Jacquard technology to achieve such large scale design and multiple carpet types, this technology allows the creation of patterns not achievable in previous years.” Brintons have over 200 years of experience in their trade, and work closely with clients to manufacture hard-wearing and luxurious Axminster carpets which meet the client’s specific design requirements, and bring a floor to life through colour and design woven with the highest levels of technical skill into fine floorcoverings. Brintons is a truly global company with manufacturing bases in 3 regions around the world, and a combined total of 1300 staff, with around 100 staff world wide contributing to pulling this project off from design through to project management, logistics and production. Other current Brintons projects include the Adelaide Oval and the refurbishment of Adelaide’s Parliament House. For Royal Randwick Racecourse, the combined talents of PKF, BASF and Brintons have delivered a real trifecta of durability, distinctiveness and quality.

For more information contact, Peter Kelly Flooring, Unit 9, 6 Gladstone Road, Castle Hill NSW 2154, phone 02 9899 6688, fax 02 9899 2444, www. pkflooring.com.au Brintons, 13/465-479 Parramatta Road Leichhardt NSW 2040 Sydney Office 02 9564 6222, www.brintons.net BASF Australia Limited Construction Chemicals Division, 11 Stanton Road Seven Hills NSW 2147, phone 1300 227 300, www.basf.com.au NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 107


Below CTCI were responsible for installing 176 cubicles of their Waterloo® “Windsor” (Floor to Ceiling) partitioning system. For a place as legendary as the Royal Randwick Racecourse, it’s not only the trackside area of the new spectator precinct which needs to be top class. Australia’s largest designer and manufacturer of wet area joinery, CTCI Pty Ltd, has made sure that the new amenities for the public and the jockeys also reflect the thoroughbred nature of the venue, and ensured safety, hygiene, privacy and aesthetics are catered for. For the general public area, CTCI have installed 176 cubicles of their Waterloo® “Windsor” (Floor to Ceiling) partitioning system. Constructed from Laminex® Compact Laminate, a self-supporting, high pressure laminate based on thermosetting resins, homogenously reinforced with cellulose fibres. The product has numerous advantages for the ARC, including excellent resistance to scratches, graffiti, vandalism and water. For the jockey facilities, CTCI installed 26 cubicles of shower and toilet partitioning; and on the ground floor of the QEII they installed 15 cubicles of their Waterloo® “Quintrex” (Blade Mounted Overhead Braced) partitioning system, which is constructed from Laminex® 32mm structural board, a moisture resistant E0 MDF board which is factory-laminated on both sides. In conjunction with other trades, CTCI also supplied wall panelling and privacy screens throughout the bathroom fits outs which complemented other FFE and fitout elements. As befits an icon of the Australian racing scene, the colour scheme for the items CTCI manufactured for the project was distinctive. “The colour scheme was predominately black across the face of the cubicles to match the tiling, with the divisional panels adding the contrast by being a different colour throughout the floors and also differed between male and female bathrooms. To further enhance the longevity of the product, concealed hardware was utilized to help minimize vandalism,” said CTCI Spokesman, Gregg Longmuir. “Our innovative range of products and our proven ability to deliver on similar large sporting facility projects made the specification of the Waterloo brand an easy selection. We specialize in wet area joinery, and our experience gives us the ability to adapt to and resolve any unforseen site issues. “Utilizing Laminex® compact laminate for the project will give the ATC peace of mind that they will not incur any swelling of panels that make contact with water. In fact, the product selection allows for hosing out in the cleaning process, which will save the ATC time and money. The antibacterial properties of Laminex® compact laminate also ensure that the highest level of hygiene is always maintained.” The installation was conducted over six different stages, working from the basement up to the top floor of the grandstand. The project’s works program allowed for

a consistent and integrated workflow for planning, measuring, manufacturing and installation of the cubicles. All of CTCI’s 35 fulltime staff contributed to the project from initial estimating and negotiations through to project planning, manufacturing and installation. The installation was completed by CTCI’s team of seven subcontracting installers, who have extensive experience in meeting the high quality standards and timely workmanship which typify a CTCI project. “The challenge of this project was working to time restraints in the initial handover. There were a large number of subcontractors on site, all striving to meet the deadline, and all working together to deliver a quality fit out,” said Gregg. “CTCI would like to thank both Brookfield Multiplex and the ATC for the opportunity to be associated with this premier sporting facility, and for the support that was afforded to us in the delivery of the toilet and shower cubicles throughout the project.” As specialists in the use of compact laminate for the manufacture of high quality fitout items, CTCI are continually engaged in innovation and product development in response to market needs. In addition to the wide range of wet area joinery the company has been supplying for the past 14 years, CTCI also manufacture and install wall and island seating, and locker systems which incorporate state-of-the-art lock systems manufactured by Ojmar in Spain. CTCI are also about to launch a new range of cafe tables and alfresco kitchens for both interior and exterior settings, which are customisable in different sizes depending on requirements. Quality, service and attention to detail are the hallmarks of CTCI’s design and manufacturing process. This also includes attention to sustainability, with the development of new products focusing on the most effective utilization of wastage so as to minimise environmental impacts. CTCI products can be found across the nation in sporting facilities, surf club, schools and educational institutions, clubs, pubs, hotels, and CBD commercial buildings. Their stateof-the-art manufacturing facility in Bathurst NSW has the capability to manufacture specific products for any scale of project, and averages over 200 cubicles a week manufactured and delivered Australia-wide and for export overseas. All the company’s Waterloo system installations have a lifetime warranty. CTCI Pty Ltd offers a no-obligation free quote on wet area joinery – simply forward your drawings and quotation request to estimating@ctci.com.au For more information contact CTCI Pty Ltd, phone 02 6334 3222, fax 02 6334 3225, email: estimating@ctci. com.au, website www.waterloosystems.com.au

108 NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


WWW.ANCR.COM.AU

NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 109


Below SGI Architectural were responsible for the architectural façade panels on the public face of the building.

The redeveloped Grandstand at the Royal Randwick Racecourse required a façade that exuded contemporary elegance and timeless beauty yet maintained visual linkages to the surrounding heritage buildings. As specialists’ in unique architectural building envelopes, SGI provided the perfect product for the projects iconic public face in the form of a 100% natural timber veneer composite panel from the Prodema ProdEx range. ProdEx, exteriors by Prodema, combines warmth, sophistication and natural charm with guaranteed performance and durability. The ecofriendly panel is coated with a proprietary coating, based on synthetic resins and PVDF which not only protects the facade from the effects of sunlight, chemical attack and the damage caused by atmospheric agents but it allows architects, developers and builders to achieve levels of design previously thought impossible. “The cladding material for the rear elevation was an important part of the composition of this highly visible face of the building. Prodema ProdEx cladding was selected early in the design process as it had the unique characteristics of combining a natural timber aesthetic in a durable and low-maintenance product. The subtleties of the colouration and visual texture of the panels give the façade a softness which, combined with the use of other materials such as concrete, aluminium and glass, creates a warm palette of materials that have a visual depth. This materiality responds to the subconscious characteristics of horses and horse racing 110 NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE

and ultimately helps to create an environment, both within and around the building, of comfort and social interaction” – Rod Pindar, Project Architect, Fitzpatrick + Partners. K-Line (the installers of Prodema at Randwick Racecourse) found the product to be very versatile, and due to the fact that Prodema ProdEx is a 100% Natural Timber Veneer, and no two panels are identical, K-Line perfected the art of panel randomization in order to produce a façade of sheer elegance, said SGI Architectural spokesperson, Clint Gavin. For over 25 years SGI Architectural have been supplying quality building facades to the Australian Construction Industry including eco-friendly Alpolic fr Aluminium Composite Panels, Prodema Timber Composite Panels, Swisspearl Cement Composite Panels, Moeding Natural Clay Tile Facades, Eurobond Non-Combustible Rockwool Cored Sandwich Panels as well as Architectural Glass. Other recent projects that SGI Architectural have been involved with, include, Sydney Airports T2 Domestic Terminal, Boheme Apartments – Bondi Beach, Ocean Keys Shopping Centre – WA, Aurora Apartments – Canberra, Next DC Macquarie Park, Top Ryde Shopping Centre, University of Queensland Advanced Engineering Building and many more. For more information contact SGI Architectural Pty Ltd, Unit 31/5-7 Inglewood Place, Baulkham Hills NSW 2153, Phone (02) 9620-7988, Website www.sgi-architectural.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The P.A. People | Installed Systems integrated engineered solutions

Throughout the new QEII Grandstand at Royal Randwick, passionate punters can keep pace with major races around the country, through the state-of-the-art networked television and audio distribution system designed and delivered by The P.A People. Performance specifications for the system were developed by leading consultants NDY, who were tasked by the ATC with conceptualising the AV requirements for a superlative experience. At the time Brookfield Multiplex (BMPX) assigned The P.A People the tender to deliver on NDY’s ideas, the exact details of the fitout were still to be finalised. The P.A. People engaged with the BMPX services team, the NDY consultants, the two teams of architects and the ATC themselves to design and develop the systems that bring every hoof-beat to life throughout the venue. “The performance specification called up a number of TV channels that would be required, and an indicative number of TV screens that were proposed. On the audio side, required acoustic performance criteria for each space and an indicative number of zones were nominated, along with an overview of functional requirements and environmental constraints,” explained The P.A People Senior Project manager, Josh Jones. “The third element of the puzzle that formed part of the contract was a 1,000 port Ethernet network specifically designed to support both the IPTV and networked audio systems.” WWW.ANCR.COM.AU

Below The P.A People have provided the Royal Randwick Racecourse with innovative av systems to broadcast the excitement.

There are around eight hundred screens attached to the IPTV network over the entire site, capable of displaying over sixty channels and thirty different signage pages. The system was sourced from the Scottish specialist supplier, Exterity. “This is the fourth major IPTV system we have deployed from Exterity, and this is easily our largest system. It has settled down without any significant issues,” said Josh. Products from the US group Harman comprise the majority of the networked audio system, which features over 1,000 individual JBL loudspeakers across ten different models; 80 Crown amplifiers; and 12 BSS networked digital signal processing engines, which form the backbone of the system. The entire system is operating on its own dedicated HP Procurve Ethernet network, and the scale of the system is such that The P.A. People believe it is possibly the largest integrated networked AV system in Australia. As specialists in high technology audio and visual systems, The P.A People bring to Australian projects the best in global innovation. The Randwick project coincidentally falls exactly 15 years after the company delivered the world’s first networked audio system for a stadium, at the Olympic Stadium at Homebush (now ANZ Stadium), another iconic BMPX project. For more information contact The P.A. People Steve Drury 02 8755 8700, website www.papeople.com NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 111


Below Sebel Furniture designed, manufactured and installed seating to the new grandstand at Royal Randwick.

When they are on the edge of their seats with excitement as the horses thunder down the home straight at Royal Randwick Racecourse, punters can be glad those seats were designed, manufactured and supplied by Sebel Furniture. Because when the race is over and they relax and contemplate the form guide and their betting slips, they’ll be doing so in comfort. Sebel have been supplying seating for sports fans around the country for several decades, including maintaining a long-standing relationship with the ATC. For the recent redevelopment, Sebel manufactured and installed approximately 2,600 seats for the new Grandstand, featuring a combination of the Viva and Podium tip up models. Dependent on the seating category, some of the Grandstand seating features padding and accessories such as cup-holder arms, which are the kind of extra design touches Sebel have developed in response to their thorough understanding of the spectator’s needs. All the mouldings were manufactured in Sebel’s Sydney factory, ensuring a thoroughbred level of quality control “Experience and track record are extremely important on these projects,” explained Sebel’s Declan Brennan. “One of the challenges was that part of the existing grandstand was retained. This introduced further complications for our planning from a fire engineering and installation perspective, which our expertise effectively resolved.” 112 NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE

The company is currently working on several other major projects, including spectator seating for the redevelopments of Adelaide Oval and the Sydney Cricket Ground. Beyond the sporting sector, Sebel design and manufacture a wide range of furniture including seating, tables, desks, general purpose outdoor furniture and special-purpose furniture items for projects across education, healthcare, aged care, entertainment and public space. Sebel work continually to improve and diversify their products, building on their strength in design and manufacturing expertise through ongoing R&D. This focus on excellence is matched by their experience in installation and knowledge of their markets and client needs. Rigorous testing by an in-house NATA-certified lab ensures that every item they design will meet all relevant standards and deliver long-term value for money. Like many of our great sporting talents, Sebel have also developed a substantial presence overseas, with their products exported to more than 50 countries around the world. For more information contact: Declan Brennan Sebel Furniture, 92 Gow St. Padstow NSW 2200, phone 02 9780 2297, website www. sebelfurniture.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Channon Refrigeration provided cold beer without a massive carbon footprint.

With a capacity of 55,000 in the QEII stand, Randwick Racecourse has a large town’s worth of thirsty punters to serve, making refrigeration for the food and beverage outlets an extremely critical item. Channon Refrigeration provided an innovative customised solution which delivers on performance while minimising long-term energy costs. “ATC Randwick presented a challenge, as a traditional design of the refrigeration plants for a venue like this would mean at least 68 refrigeration condensing units,” explained Channon Refrigeration Director, Chris Channon. “This was unacceptable due to many factors including power requirements, the high infrastructure onsite costs of providing mechanical services to 68 locations, and the speed of the build.” Channon Refrigeration’s Project Team designed the system back to 4 Channon Engineered/Bitzer Central Rack Systems (CEBCRS). These were then refined individually to provide the lowest impact to the client, both for energy use and future movements in carbon pricing. To achieve this, Channon Refrigeration designed inverter compression as well as load shedding into the CEBCRS, from which 7kms of engineered refrigeration lines feed the QEII’s 32 coolrooms, 5 freezer rooms, 4 keg rooms, 6 glycol tanks and 21 cabinets. Channon Refrigeration also designed with Lancer The Draft Beer System which dispenses beer throughout the grandstand via 1000m of Beer Lines installed across the 4 keg rooms. WWW.ANCR.COM.AU

“Operational costs and product quality were of the highest concern. Channon Refrigeration designed the Beer Pump Systems driven from Lancer air compressors, minimising the Co2 usage throughout the venue,” said Chris Channon. “The manifolding design and labelling provided a simple and ‘easy to use’ interface for the ATC Cellar staff, allowing for bars and products to be instantly turned on or off for the easy control of product dispense and security. Our system ensures only the coldest and freshest beer fills the glasses of ATC Members and guests.” Both the Refrigeration fixtures and the Draft Beer System have been designed into a remote Supervisory System designed by Channon Refrigeration and Carel to provide temperature monitoring and alarms. Remote assistance via internet connection from Channon Refrigeration head office and the company’s service engineers in the field via iPad. This digital interface allows ATC staff to view and monitor their equipment from their office - or anywhere in the world. This project is an excellent showcase of the company’s expertise, which for 39 years has been providing specialist engineered refrigeration solutions across the Commercial, Industrial Refrigeration, Catering Installation and Design, and Draft Beer Systems Australia-wide, including other flagship projects like Ivy and RAS/Skoda Stadium. For more information contact Channon Refrigeration, phone 02 9759 11 77, website www.channon.com.au NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 113


StrataSurv’s long standing relationship with Brookfield Multiplex continued with their appointed for their survey works on this exciting redevelopment. With over 700 workers onsite during the peak, StrataSurv were required to attend to a vast and varying arrays of surveys : • Asbuilt surveys s of existing foundations and services to determine impact on new design for possible re-design • Detail surveys of heritage buildings and interfaces for detailed design and steel fabrication • Survey setout for Earthworks and new piling. • setout new grid-lines on each level for various trade to start constructing internal and external works. • Establish vertical survey control in circular drums for lift contractor and monitor structure loading of each additional floor to determine impact of new slabs on foundation • Survey of final steel structure for additional steel fabrication. The experience gained from StrataSurv’s envolvement in some of Australias largest commercial/retail, residential and infrastructure projects for some of Australias largest constructors and developers ensured that the management of both the survey setout and as built data were delivered accurately and timely to meet the requirements of some 18 separate 114 NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE

Managers, Engineers, Supervisor and sub-contractors. An example of the survey works and data captured can be seen from the photo of the remaining old stadium and 3D plan reflecting the surveyed data combined with the new structure.

StrataSurv

would like to thank Brookfield Multiplex for their ongoing utilisation of StrataSurv resources on such an exciting yet difficult development. For more information on StrataSurv and the resources that can be provided please contact Anthony Mitchell – General manager – amitchell@ stratasurv.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Equilibrium Air Conditioning was a sure bet for air conditioning innovation.

In terms of design and construction, the air conditioning and ventilation systems for Randwick Racecourse’s new main building and the Theatre of the Horse put Equilibrium Air Conditioning through their paces. There were numerous complexities, including a demanding program of a two-stage handover with the dates for formal completion fixed by two major racing carnivals.

move around. The diffusion systems we designed are unique to this project. “We have the engineering expertise to innovate in-house. Acoustics are critical for this project both inside and outside as horses are very sensitive to noise. So we were quite discerning with our product choices, and undertook acoustic modelling, airflow and temperature simulations. We also codesigned the project’s BMS system. Our team of engineers worked on the project, using their Accredited Green Star Professional expertise.”

Equilibrium designed and installed a chilled water system with a combination of centrifugal and screw machines, with rain-water being reused for the cooling towers. A heat recovery VRV system was installed for the downstairs areas of the main building, back-of-house, jockey and basement areas, and an overhead system of multi-zone air handling units installed throughout.

Equilibrium have been developing their business since 1968, continually seeking more effective and sustainable ways to deliver results for major commercial, retail, health and specialist projects. They use leading edge technology, including state-of-the-art 3D modelling which can integrate with BIM models.

“It was a challenge integrating the fitout during the construction process and still maintaining program,” said Equilibrium Commercial Manager, Joseph Maric. “We had to vary the design since the project commenced as a base building construction, and then became an integrated fitout half-way in.

Other major projects Equilibrium has recently completed include ANSTO Buildings 20, 21 and 39; Sydney Adventist Hospital; Prince of Wales Hospital Mental Health Care; Stockland Merrylands Shopping Centre; Manly Corso Coles; Rydges Hotel at Sydney Airport and Shoalhaven Cancer Care.

“The technical challenges included the extensive glazed roof areas. We had to engineer long throw air diffusion systems to cater for the large crowds of people in those spaces, and we installed multi-zone controls, as the crowds

For more information contact Equilibrium Air Conditioning (NSW) Pty Ltd, Joseph Maric, Commercial Manager 02 9439 4822, website www. equilibriumac.com.au

WWW.ANCR.COM.AU

NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 115


Below ACT Stainless Steel installed and manufactured the stainless steel kitchens and bar areas of the Royal Randwick Racecourse.

Experience Independence Technology Assurance The P.A. People is a specialist integrator of sound reinforcement, audio-visual systems, IPTV and video displays.

Project types: Sporting & entertainment venues, Performing arts centres, Educational facilities, Houses of worship, Transport terminals & precincts, Conference venues, Corporate facilities, Parliament and councils. Stadia / Arena experience: Royal Randwick Racecourse, ANZ (Olympic) Stadium Etihad (Docklands) Stadium, Adelaide Oval Brisbane Cricket Ground, Robina Stadium, Metricon Stadium Energy Australia Stadium Sydney Cricket Ground, New Bradman Noble Stand & Trumper Stand, RAS Showgrounds Arena Plus: Suncorp Stadium, Allianz Stadium, Canberra Stadium.

The P.A. People | Installed Systems Integrated engineered solutions 116 NSW PROJECTpapeople.com.au FEATURE ROYAL RANDWICK RACECOURSE

Producing upscale food and beverages requires the best possible equipment, like the bars and kitchens manufactured and installed by ACT Stainless Steel (ACTSS) at Royal Randwick Racecourse. Since 1995, ACTSS has been producing superior workmanship in stainless steel products for commercial kitchens, laboratories, and architectural features. Other recent flagship projects include the main production kitchen at parliament House in Canberra, the Mess hall kitchen at ADFA, and QT Hotel on George Street. The company uses CNC Machinery & 3D CAD software to design custom products for projects like Randwick, and their project management, state of the art fabrication facility and highly skilled trades workforce ensured the project’s tight delivery and installation timeframes were met. Having completed work on one sporting icon, their focus is now on another, with ACTSS now at work on the SCG’s new grandstand, which is due for completion in time for the Ashes Tour. For more information contact ACT Stainless Steel, Phone: 02 6228 1123, fax 02 6228 1129, email info@actstainlesssteel.com.au, website info@actstainlesssteel.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Gillespie Cranes were responsible for raising the roof and everything else at the Royal Randwick Racecourse.

By paying attention to every detail, Gillespie Cranes effectively managed the complex lifting requirements of the Randwick Racecourse Redevelopment. They were on site for almost 18 months, from initial demolition works through to final completion of the new QEII Stand. They provided a variety of Liebherr All Terrain cranes including one x 250 tonne, one x 130 tonne, two x 90 tonne, two x 60 tonne and one x 40 tonne. They also supplied up to four 20 tonne Frannas, one x 12 tonne franna and two x 16 tonne rough terrain cranes. They also provided a 400 tonne Liebherr All Terrain Crane for lifting the air conditioning plant and chillers. Their crew included operators, dogmen and riggers, all highly trained, extremely experienced and focused on safety, with daily toolbox talks held. Operations Manager Shane Lloyd-Jones was onsite throughout managing the complex logistics, which required constant variations to crane deployment depending on the Multiplex program. “This is the first major project I know of where Multiplex exclusively used mobile cranes,” he said. “At one stage we had a 90 tonne crane operating on a suspended slab in the middle of the grandstand for four months. At the same time we had another 90 tonne and a 60 tonne alternating at the southern end, a 250 tonne near the middle crane and at the northern end another 90 tonne and 60 tonne alternating. “This was a very well-run project. All our operators had radio communications and ongoing communication with Multiplex, WWW.ANCR.COM.AU

ensuring notification was given to people entering the lift areas.” This family owned business has been providing cranes and access equipment to projects across the Greater Sydney area and the rest of NSW for over 63 years. When operations first commenced, Gillespie Cranes built their own cranes, and the hands-on tradition continues with the qualified mechanics of their maintenance division. The company also has a large fleet of boom lifts and scissor lifts available for hire, and a modern fleet of transport vehicles for the delivery of all of the company’s equipment including crane counterweights. All the operators have extensive training and numerous tickets including the RISI ticket for Rail work, Emergency Rescue, Electrical Safety, and the MCIS waterfront ticket, which involves Federal Police security clearance. They have specialised skills in concrete tilt panel erection, and erection and dismantling of all types of tower cranes, with a level of skill and clientfocused service which has gained them repeat contracts with all the major builders. Gillespie Cranes have worked on infrastructure projects, rail bridges, commercial projects and civil construction, including Lifehouse at RPA, the Cross-City Tunnel, Commonwealth Towers at Darling Walk and the Runway Extension at Mascot Airport. For more information contact Gillespie Cranes, phone: John Gillespie 02 9818 1877 Or Shane Lloyd-Jones 02 8887 7888 (mob) 0419 633 606 Website: www.gillespiecranes.com.au NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 117


Top Image The TOTH area of the Royal Randwick Racecourse.

118 NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Aambianz were responsible for the architectural lourves on the external staircase that becomes a major design element of the façade at Royal Randwick Racecourse.

One of the most distinctive features of the new QEII stand at Royal Randwick Racecourse is the two drum-like cylindrical stairwell structures which Aambianz helped make possible. Aambianz designed, engineered, manufactured and installed all the architectural louvres which form a major part of the stairwell facade, working closely with the architects on the design. “We tend to work with architects at the design stage. Our engineering skills give them freedom to think as we are able to engineer solutions which achieve their design goal,” explained Aambianz Director, John Joseph. “Builders also like to work with us because we do not charge a premium to install our products – we provide an end-to-end solution.” The company also manufactured and installed the anodized aluminium swaged blade louvers for the link area, owners pavilion and plant rooms, a total of around 4000m2 of facade. “Since the stairwell louvers were installed to a curved surface, the design and implementation was critical for the success of the project. We provided a complete solution, including the structural steel for installation, and the engineering planning of how to install them,” said John. Aambianz was established in 2004 by a group of engineers and facade designers and has grown to a company employing 40 staff across WWW.ANCR.COM.AU

engineering, design, manufacturing, installation and project management. The company’s capabilities include aluminium architectural, acoustic and ventilation louvers; fixed, operable and motorised sunshades; perforated and laser-cut aluminium panels; and custom-made sun-control systems. Aambianz are members of the Green Building Council of Australia, and their products are designed to provide sustainability benefits by reducing power consumption for cooling through shading and ventilation. Every project they undertake is a customised solution, with 3D modelling used during the design process to enable meshing of their engineered designs with the architectural plans. They can design for and produce any visual finish, as shown at Penrith Commuter Carpark, where the louvers reflect the colours and patterns of leaves. Currently, Aambianz is working on fixed facade louvers and feature louvers for the Charles Perkins Centre at the University of Sydney; facade and plant room louvers for Canberra Airport; Rooty Hill RSL; and Next DC Data Centre. For more information contact Aambianz Pty Ltd, 5/16 York Road, Ingleburn NSW 2167 5 Archimedes Street, Darra QLD 4076, phone 1300 88 3011, email info@aambianz.com.au NSW PROJECT FEATURE ROYAL RANDWICK RACECOURSE 119


120 NSW PROJECT FEATURE THE SCENIC RAILWAY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


a truly remarkable feat For Grindley Construction and their team of daring, dedicated subcontractors, it was quite simply a massive adventure on every level as they rebuilt the world’s steepest railway - largely by hand. the scenic railway / grindley construction

WWW.ANCR.COM.AU

NSW PROJECT FEATURE THE SCENIC RAILWAY 121


“Everything was a challenge, from the start to the very end, it just wasn’t a ‘normal’ project.” - Wayne Hughes, Grindley’s Site Manager

122 NSW PROJECT FEATURE THE SCENIC RAILWAY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Left The Scenic Railway Upgrade constructed by Grindley Construction at Scenic World in the Blue Mountains, New South Wales.

In terms of sheer difficulty, few projects would come close to the Scenic Railway Upgrade at Scenic World in the Blue Mountains. For Grindley Construction and their team of daring, dedicated subcontractors, it was quite simply a massive adventure on every level as they rebuilt the world’s steepest railway largely by hand. The scope of works on the $30 million upgrade to the family-owned and operated Scenic Railway included the demolition and removal of the existing railway track and structures; construction of a new railway including foundations; a complete rebuild of the top and bottom stations and passenger platforms; installation of a new winch and control systems (including structural modifications to the winch control room); and refurbishment of the revolving restaurant, group arrivals area and part of the retail area. All of these works were completed over a 13 month program, with the railway operational for the majority of that period. All of which is fairly challenging in itself; but this project’s physical setting really upped the ante. Due to the access issues, no machinery could be used for work along the tracks or at the bottom station. Everything had to be carried by hand or through use of the old train or cable car. The figures paint a clear picture of the physical demands – 1,100m3 of excavation dug by hand; 240t of existing concrete jackhammered and shovelled out; 143t of existing structural steel cut up and manhandled out; 1,200t of rubbish manhandled out; over 300 micropiles installed to an average depth of 6m and manhandled into position; over 130t of scaffold erected/ modified/dismantled and then manhandled up and down the mountain numerous times. The 30 separate concrete pours for the bottom station required 100 buckets (20L) each, transported via the cableway, then via quad bike and trailer, then finally a team of up to 10 men passing the buckets down the slope to the final position. The 84 pad footings along the track, each 1m3, required delivery of concrete buckets via a bogey for the front of the train, designed and built by Scenic World’s own maintenance department specifically for the Grindley team. Every bucket had to be shifted and poured within an hour of it leaving the batching plant. And with a slope of 52 degrees for a site, all these demanding and onerous works had to be carried out roped on, and often in the dark, WWW.ANCR.COM.AU

with the workers wearing miner’s helmets for illumination. It also got very, very cold, and extremely windy.

were required, and constant adjustments had to be made to the scheduling due to anything from weather through to constructability issues.

All of these factors made the project extremely risky, and it is a credit to everyone involved that the works were completed without serious incident and with negligible Lost Time Injury (LTI). Grindley Project Manager, Hylton Bloch, believes thorough planning, specific training and constant communication prevented major mishaps.

“Everything was a challenge, from the start to the very end, it just wasn’t a ‘normal’ project,” said Wayne.

“All the risks were downgraded due to the planning beforehand,” he said. “There was innovative design on some aspects too, for example, we designed and had fabricated trolley carts for the front of the old train, and these were used by the track construction crew as a safe work platform, as well as specialized materials delivery carts. It was that kind of sideways and lateral thinking which made the project work. “Before we commenced, we had 90% of the workforce including subcontractor staff (approximately 200 people) specially trained in working at heights and working with ropes by an expert abseiling team. There were daily safety meetings, and the risks were reviewed and finetuned throughout.” Mobile phone reception was non-existent down the valley, and there were no sightlines across the site. For this reason every team was equipped with one of 40 radio handsets, and given specific training in what to do in event of hazards as diverse as rock falls, funnel webs, or major landslips. On this project, Grindley had to plan for every possible emergency. As if all this wasn’t enough of a challenge, because the bottom station’s structural steel tower sections were being pre-fabricated offsite and then helicoptered into place, measurements, foundations and support structures had to be absolutely accurate with only a few mm in tolerances. It took 234 helicopter lifts to deliver everything to site, and every piece fit together perfectly, ‘like a meccano set’, according to Hylton, who worked closely with the structural steel fabricators on delivering the 3D modelled top and bottom station structures as well as trackwork support steel. In the thick of it all was Wayne Hughes, Grindley’s Site Manager, who developed and managed the works program. To meet the program completion milestones, 24-hour shifts

“The logistics of men and materials kept me thinking the whole time. On top of that, because Scenic World kept operating for most of the project, I was inviting the public onto my building site every day. “One of the things which made it such an enjoyable project, and made it possible, was everyone got in and worked together and helped each other out. All the subcontractors had to help one another, for example, one day we had a human chain of 20 men passing scaffolding down the tunnel. Everyone was part of the one team on this job. “Another enjoyable aspect was the client was heavily involved. The Scenic World staff could not have been more helpful, and the owner was on-call whenever there was a problem. I had six of my team trained to drive the train at night, so we could use that to get men and materials down to the bottom station, and men trained to operate the cable car, which we also used for deliveries. “There was a lot of ingenuity on this project, and no easy solutions. There was no textbook to go off, I just had to sit there and think. A few times we had to change plans – we’d have plan A, B, C and D.” “Everyone who came onboard had a ‘how are we going to do this?’ first impression, but the project dragged you in and encouraged you to solve it. This was a once-in-a-lifetime project.” It also had a very satisfying outcome – due to the extraordinary level of commitment of everyone involved, and the incredible degree of ingenuity and flexibility the project team brought to the design, planning and implementation process, the new Scenic Railway top and bottom stations, and Swiss-built train and track sections were complete and operational for the Easter 2013 visitor crowds. For more information contact Grindley Construction, Ground Floor 55 Grandview Street (PO Box 912) Pymble NSW 2073, phone 02 9988 3811, fax 02 9988 3575, website: www. grindley.com.au

NSW PROJECT FEATURE THE SCENIC RAILWAY 123


Below Combell Steelfab fabricated all the structural steel for the new top station, bottom station, the towers and the platforms for the Scenic Railway Project.

An enormous amount is riding on the structural steel capabilities of Combell Steelfab – the safety of every single person who rides Katoomba’s newly upgraded Scenic Railway. Combell Steelfab the prime steel contractor fabricated 205 tonnes of structural steelwork. The top station, consisting of 3 levels, service, viewing and queuing platforms and roof steelwork. Main feature columns were painted ‘traffic red’. Due to the steep site, a series of nine modular tower sections were fabricated for the bottom station including loading and unloading platform steelwork. Because every item was helicoptered into position, the accuracy of their work had to be exemplary. For the Bottom Station Towers, trial assemblies were constructed in Combell’s workshop, and all the project’s structural steel was subject to stringent ongoing quality control.

The workshop has the capacity to fabricate extremely large items with height of up to 6m and up to 40m long and weighing up to 10 tonnes. Workshop equipment includes 12 overhead cranes, which enables simultaneous fabrication of structural steel for a variety of projects. Combell Steelfab have worked across a wide range of projects including mining sector projects, residential developments, multi-level commercial including retail, hospitals, industrial plant, industrial buildings, car parks, public infrastructure, stadiums, airports, and general steel and metal fabrication. They also provide blasting and painting services, site delivery and erection, design, construction and project management, and at all times are focused on upholding high standards of performance, reputation and reliability.

The whole project success was based on tight programming and scheduling of works. Combell conduct weekly meeting with Draftsman and suppliers. The train had to be operational by Easter Good Friday.

As members of the Australian Steel Institute, Combell are committed to upholding best practice in their trade in terms of quality workmanship, safety and environmental responsibility.

A family-owned and managed business which has been in operation for 43 years. In that time, the company has grown into a well respected fabrication firm with 18 highly skilled staff and a purpose-built workshop with over 4200 m2 of undercover roof area.

For more information contact Combell Steelfab, 51 Jedda Road, Prestons, NSW, 2170, phone: 02 9607 3822, fax: 02 9607 8958, email: drawings@combell.com.au, website: www.combell.com.au

124 NSW PROJECT FEATURE THE SCENIC RAILWAY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below The Rix Group was responsible for widening, squaring, shotcreting, drainage and reinforcing the tunnel on The Scenic Railway Project.

Katoomba’s Scenic Railway is hardly the average work site, and the scope of works Rix Group undertook on the refurbishment of the heritage attraction called for skills above and beyond the usual civil construction assignment. Rix’s program included widening, squaring, shotcreting, drainage and reinforcing the tunnel; stabilising sections of rock along the sloping track; and scaling down the rock face to install bespoke scaffolding barriers on rock faces and slopes to prevent rock falls from injuring workers further down.

“Everything had to be carried in manually as it couldn’t be craned to the worksite. The site was very awkward, with restricted access, and restricted headroom in the tunnel. It was also dark and very cold during nightshifts. “At one point some of our crew had to use rope access into a 30m long chasm which was almost vertical and between 1m and 3m wide. Our job was to make it safe from rock falls, which involved straddling across the chasm with a catch-net which was designed to be capable of withstanding the impact of a house brick dropped from 50m.”

Due to the continued operation of the railway, much of the work had to be carried out at night, so Rix ran two shifts - a day shift and a night shift - back to back.

Rix’s targeted training before work commenced, careful management of fatigue throughout and toolbox meetings and meticulous planning at the start of every shift paid off, with Rix completing their six month program LTI-free.

Their works program included excavating the roof of the tunnel by hand and reinforcing it; applying shotcrete to the roof and portal face and removing existing concrete and slabs. SL41 rock bolts 1.5-1.18m long were installed the length of the tunnel roof, SL82 galvanised mesh installed to the portal face, and 2.4m long rock bolts installed at 1.5 metre spacing in both horizontal and vertical directions. ‘Mock rock’ was applied to the portal and tunnel roof, which is a sprayed product which is then hand-carved and coloured to resemble real rock.

Rix specialise in challenging jobs, and have diverse civil construction and geotechnical engineering skills including slope stabilisation, ground engineering, shaft lining, mining and tunnelling, shotcreting and simulated rock. Other high-risk and complex projects they have undertaken include the archforms in Sydney’s Cross-City Tunnel; rockface safety netting for mines in Tasmania and the Hunter; and major landslide remediation works at Clyde Mountain near Braidwood.

“This was one of riskiest and most complex jobs Rix has undertaken,” said Rix Group Director, Ronan O’Reilly.

For more information contact The Rix Group, phone 1300 746827, website: www.therixgroup.com.au

WWW.ANCR.COM.AU

NSW PROJECT FEATURE THE SCENIC RAILWAY 125


Below AMS Electrical were responsible for the electrical works package for the Scenic Railway Upgrade Project.

Thinking outside the box is one of the things AMS Electrical and Communications are known for, and an innovative attitude was certainly essential for completing the electrical works package for the Scenic Railway upgrade project. The AMS scope included the installation of a new 2500amp Main Switchboard which is to supply power to the whole park, 12 sets of 500mm2 Consumer mains, 12 sets of 500mm2 submains for the new backup generator system, new electrical works for both top and bottom stations and electrical works for the new retail and ticketing areas. A new electrical Substation was also installed to supply the additional power required with the new upgrade of the park. The challenges included unusually difficult access to the worksites. “There was a period of night work when we had to install the submain cabling from the top station distribution board to the bottom station distribution board. This was one of our biggest challenges due to the 400 metre distance and even more so the near cliff like drop. Anyone that rides the train will know what I am talking about,” said AMS Director, Mario Salame. “With some careful planning and coordination, we utilised the old train to pull the submains cabling from bottom station up to the top station. Our crew were regularly getting off the train along the way to secure cables onto the cable tray, all working harnessed and under a safe and controlled environment. “Another of our biggest challenges was moving material from one point to another – it was almost a bush hike for our electricians every time they need to move from one part of the work site to another. The new consumer mains from the new main substation involved hand digging for the underground cabling as the site simply did not allow for use of earth moving machines.” “The works were very carefully staged and planned in terms of shut downs and changeovers, which involved close coordination with Endeavour Energy. All the shut downs were carried out at night, which made for a very intense night shift, with no room for error,” said Mario. The bulk of the lighting for both stations including energy-efficient LEDs integrated through a Dynalite Lighting system. Innovative features include LED lighting installed in the handrails which casts a bright washed light effect on the floor on both top and bottom stations. The retail area and ticketing kiosk had recessed down lighting cleverly fitted into suspended cable tray to give an industrial effect adding class and originality. Emergency lighting installed throughout the park was also the latest technology LED lighting. AMS is owned and managed by Brothers Mario and Arez Salame, who have a combined 34 years’ experience in the electrical and communications trade. They specialise in complex projects for the commercial, industrial and heritage sectors. They have completed numerous projects for University of Western Sydney, and are currently completing the electrical package for Sydney’s oldest three storey building, the Old Female Orphan School. The company’s talents also include design and construct adding value to projects by suggesting solutions to challenges which emerge during construction. AMS commenced on site in December 2012, and had their scope complete by the end of June 2013. A crew of 8 to 14 electricians worked on the project at any one time. The top station electrical works were completed first, followed by the bottom station, then the entry to the top station and retail area. 126 NSW PROJECT FEATURE THE SCENIC RAILWAY

For more information contact AMS Electrical and Communications P/L, 5/3 Dursley Road Yennora NSW 2161, phone 02 9636 6877, fax 02 9636 5766, email: mario@amselectrical.com.au, website: www.amselectrical.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Quickway Constructions completed the formwork, steel-fixing and concrete placement on the Scenic Railways Project.

Every project has its challenges, and the Scenic Railway project certainly offered Quickway Constructions their fair share of tricky risks, and some extremely hard yards. As the project’s formwork, steel-fixing and concrete placement subcontractor, their team had to undertake both precise planning and incredible physical efforts to complete their scope. As no machinery could be used for pad footing or other construction between the top and bottom stations, Quickway’s team installing reinforcing and doing the steel-fixing had to literally man-handle the steel down to multiple sites. The concrete they placed was partly brought down in small loads on a specially designed bogey on the front of the old train, some lugged by the bucketload. Formwork had to be carried in by hand, and then installed in incredibly difficult terrain – and all works along the track had to be completed while roped on for safety. Quickway had a team of 20 of their 130 staff on the project, including highly experienced site foremen, tradesmen and skilled labour. The high-quality, injury-free and timely completion of their works at Katoomba is yet another noteworthy milestone for the company, which has been building a substantial track record of major projects since commencing operations in 2006. The company’s core capabilities in the area of concrete construction for civil infrastructure works include bridge construction, culvert WWW.ANCR.COM.AU

construction, drainage, retaining walls and rail projects. In addition to formwork, reinforcing, steel-fixing and concreting, Quickway also provide traffic control services. This enables them to provide clients with an integrated service, one which is strongly focused on risk management, safety, quality, and environmental protection. In-house expertise includes engineers, project managers, tradesmen, machine operators and skilled labourers, including traffic controllers. Regular in-house training is a priority, with a number of senior staff and tradesmen holding Certificate IV in Training and Assessment. Their combination of expertise and dedication to sound results been in demand for projects as far North as Brisbane, where they worked on the Ipswich/Logan Interchange for Leighton and the Northern Busway for Abigroup, as far south as the Tarcutta Bypass for the Northern Hume Alliance, and over in the far west on the RGP5 Rail Duplication at Port Hedland for the McMahon-Leighton Joint Venture. The company’s crew received an excellence award from the Ballina Bypass Alliance, in recognition of innovative solutions to ensure a safe work environment and quality product. Current Quickway projects include Barangaroo Headland Park, the Pacific Highway Upgrade, the National Broadband Network, and the Endeavour Pipe and Pit. For more information contact Quickway Constructions, PO Box 7516 Silverwater BC, NSW 2128, phone 02 9648 1814 NSW PROJECT FEATURE THE SCENIC RAILWAY 127


Below AGP Group were awarded the contract for both the roof and balustrade glazing on the Scenic Railway project.

At Scenic World nature is the star, which is why glass was specified for the roofing of the top and bottom stations. Specialist façade contracting firm AGP Pty Limited were awarded the contract for both the roof and balustrade glazing, on the strength of their capabilities in design, engineering, fabrication and installation. The project certainly offered challenges well beyond a standard glazing job, with its combined challenges of terrain, access restrictions and high quality and safety requirements. The glass for the roofing of both stations had to be manually transported to the bottom station for assembly. To achieve this, the glazing was reverse engineered so it could be manhandled to the site while still maintaining design integrity. The toughened laminated glass features a custom frit leaf-pattern which echoes the surroundings and provides a 60% reduction in sun, giving patrons a filtered shade. Due to the difficulty in accessing the roof for cleaning, the glass has a special self cleaning coating, and has a high degree of impact resistance to enable it to withstand the effects of storms and dropped branches. Both stations feature extensive frameless glass balustrades, of varying heights and design, also designed and installed by AGP, with highly durable SGP interlayers used to meet the crowd loading requirements of the glazing code. And again, all the glazing had to be manually handled to site. 128 NSW PROJECT FEATURE THE SCENIC RAILWAY

AGP’s installation expertise truly shone on this project, with extremely high standards of safety maintained at all times and tolerances for every component incredibly precise. An Australian owned and operated company, AGP provide customised solutions and take pride in tackling the most difficult of projects. Having in-house design and engineering expertise enables them to fabricate unique products for the most specific and detailed requirements, while their project management and on-site trade skills ensure the final result exceeds the clients expectations. Since commencing operations in 1991, the company has continued to innovate and bring to projects an ever-evolving range of options for specialist glass products including frameless glass assemblies, curtain wall systems, operable glass louvres, motorised façade systems, underwater windows and glass balustrades. AGP also designs, engineers, manufactures and installs revolving doors and security entry systems for commercial office buildings and airport terminals throughout Australia. AGP is currently working on projects including West Keira Shopping Centre in Sydney, the Sydney Cricket Ground redevelopment, Glenfield to Leppington Train Line Extension, Era Apartments in Chatswood, the SAN Hospital in Wahroonga and UQ Oral Health in Brisbane. For more information contact AGP Pty Limited, 9 Liberty Road, Huntingwood NSW 2148, website www.agpgroup.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Geosurv had up to three survey teams on the Scenic Railway project working on a 24-hour roster.

In comparison to most jobs, Geosurv’s task on the world’s steepest railway could be described as the Extreme Survey Challenge. Not only did the surveyors have to work roped on for 95% of the construction set out and survey control verification for the Katoomba Scenic Railway’s tracks, they had to undertake a significant proportion of it at night, with no lighting other than miners’ helmets. The only part of their scope undertaken on level ground was the top and bottom platform setouts. “The physical methods for this job were not conventional by any stretch of the imagination – it was extremely difficult,” said Geosurv Director, Michael Croft. “Every situation required our group of surveyors to sit down and strategise. And because all the elements of the railway were being prefabricated and helicoptered in, all the horizontal controls had to be extremely accurate. A lot of responsibility rested on us as it all had to fit together perfectly, the tolerance was absolutely minimal.” Geosurv had up to three survey teams on the project working on a 24-hour roster. Every team-member had to undergo working at heights and working with ropes training before commencing work on the project, and be in good physical shape. Every item of survey equipment, including a TS15 Leica one second high precision instruments, had to be moved up and down the site by hand. A month of preparation including developing a computer-based methodology and task-specific training was involved before the team comprising WWW.ANCR.COM.AU

Michael Croft, Andrew Dade (Senior Project Surveyor), Kurt Da Vanzo (Project Surveyor), Mark Wilson and Theo Scarlis went on site. During construction, Geosurv also carried out constant monitoring of the survey control system, and completed the as-built surveys once the project was complete. It is a credit to their team and the accuracy of their surveying that everything was exactly where it needed to be according to the plans, and it is a credit to their preparation and professionalism that they completed the task without any safety incidents. Geosurv have been in operation for nine years, providing surveying, engineering and planning services across New South Wales, the ACT and Adelaide. They specialise in major infrastructure, Government and technical surveying jobs, with other recent projects including the upgrade of Sydney 375kW substations for Transgrid, specialist projects in Parliament House Canberra, road networks for the RTA, and Defence projects at Albury, Kapooka and Nowra. Their capabilities include setout surveys, as built surveys, monitoring, construction, all titling, large detail surveys, contour surveys and identification surveys, using the latest technology including AutoCAD Civil 3D and the just released MS50 one man robotic instrument with internal laser scanner. And as they proved at Katoomba, they always find a way to deliver excellent results, no matter how steep the challenge set before them. For more information contact Geosurv, phone 1300 554 675, email: info@geosurv.com.au, website: www.geosurv.com.au NSW PROJECT FEATURE THE SCENIC RAILWAY 129


hornsby mental health facilities CONSTRUCTION : Hansen Yuncken CLIENT : Health Infrastructure PROJECT VALUE : $26.7 Million COMPLETION : May 2013 ARCHITECT : Hames Sharley surveyor : Craig & Rhodes structural ENGINEER : Enstruct Group

Health Infrastructure’s new Hornsby Mental Health Facilities bring together mental health services for children, adolescents and adults to the one location. Hansen Yuncken, one of Australia’s oldest and largest construction companies, oversaw the construction of the $26.7 million, two storey, four wing Mental Health Facilities at Hornsby Hospital on Sydney’s North Shore from March 2013 to May this year. Emmet Browne, Project Manager for Hansen Yuncken, said the project involved interaction with stakeholders from several hospitals and management of more than 20 subcontractors. “It was a great opportunity for Hansen Yuncken to strengthen its relationship with Health Infrastructure” he said. As with most developments, there were some unexpected challenges along the way. “Ground conditions were less than ideal and consisted 130 NSW PROJECT FEATURE HORNSBY MENTAL HEALTH FACILITIES

of a clay type soil. We needed to excavate to rock to establish a bearing for the foundations”. In addition, design features were included to address the needs of patients in severe distress. Anti-ligature fittings and fixtures were used and walls, doors and windows were designed to withstand high impact, almost to a prison-grade level. The façade design incorporated brickwork, vitra panels, external cladding, metal cladding and windows, all of which needed to be waterproofed and fit together. The result is an eye-catching and colourful mix of red, orange and yellow pre-finished vitra panels together with white and grey metal sheeting. AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


A further challenge was the innovative patterned brickwork. Cream, brown and red bricks were laid in a pattern measuring three by two metres. The labour-intensive process resulted in a warm, distinctive pattern that adds to the façade’s appeal. Hansen Yuncken, founded in 1918, employs more than 650 people and has completed more than 4,500 projects across Australia. In New South Wales, Hansen Yuncken has constructed facilities such as the Medica Centre in Hurstville, Orange Hospital, Prince of Wales and Concord Hospital refurbishments and the Central Coast Regional Cancer Centre. Hansen Yuncken has established a reputation in the Australian construction industry as a leader in Sustainability. Their involvement WWW.ANCR.COM.AU

in the design, development, construction and commissioning of many of Australia’s leading Green Buildings has been extensive and includes Council House 2, the 60L Green Building and Automotive Centre of Excellence in Victoria, the South Australian Water Building and Metcash Distribution Centre in NSW. In 2010 Hansen Yuncken was named Australia’s Private Business of the Year in BRW Magazine.

For more information contact Hansen Yuncken, telephone (02) 9770 7600, or visit the Hansen Yuncken website at www.hansenyuncken.com.au. NSW PROJECT FEATURE HORNSBY MENTAL HEALTH FACILITIES 131


Highlights brighten new hospital Hornsby’s newest medical building is alive with colour thanks to Highlight Interior’s work. Pre-painted vitra panels in yellow, orange and reddish-pink adorn highlighted exterior walls as per innovative architect plans. Joe Xu & Dean Zhu founded the company six years ago and they now employ around 40 people. Highlight Interior is a licenced plasterboard contractor and also specialises in external CFC cladding and vitra panels. And they have become a James Hardie’s recommended installer recently.

Highlight Interiors recently completed work on Narellan Police Station with ADCO Constructions, constructing both exterior cladding and the interior fit out. It has worked on a number of residential apartment blocks in Burwood, Carlingford, Hornsby and Wahroonga, suburbs in Sydney’s inner west, north west and north. It also worked with other builders such as: Total Constructions in renovating British America Tobacco Australia Headquarter in Sydney and Cabrini Aged Care facility in Westmead, etc. For more information contact Highlight Interiors, phone 0433 751 855, email: highlightinterior@yahoo.com.au

On the Hornsby Medical Facilities build, Highlight Interiors installed all external cladding including the visual highlight, the vitra panels, which are pre-painted in Dulux colours, including a pinkish-red, orange, yellow and dark grey. “It definitely stands out,” Mr Xu said. “It looks great, it’s shiny as well. It’s bright and outstanding from the other parts of the façade.” One of the challenges this contemporary design presented were the angled exterior walls. Highlight Interior has to build cladding boards on angles and to achieve that, the frame must be on certain angles to accommodate the boards. Highlight Interior ensured complete accuracy when building the angled frames. Each panel was screwed to the support frames along the edges. There are express joints between boards, which meant the frame’s precise measurements were critical. Accuracy was paramount to slotting in the cladding onsite. All up, the job took six months. The vitra panels measured just under 300 sq m in total, while the cladding work encompassed an area of about 1800 sq m.

132 NSW PROJECT FEATURE HORNSBY MENTAL HEALTH FACILITIES

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


mbm controlling

Cost from project inception Before any Builders even thought of Tendering, mbm was cost managing the Hornsby Hospital Mental Health Facility project. At feasibility stage, more than 18 months before the contractor was appointed, mbm were developing budgets based on the preliminary design and the client prepared functional brief. The original project budget was developed from a scheduled list of functional areas. mbm ’s role encompassed the cost control and management of the overall project budget, which included professional, client and authority fees as well as construction, decanting, relocation and commissioning costs. As the design developed through the pre construction phase, mbm monitored the cost impact of the project design at various stages with increasingly detailed estimates and continuous cost advice. This ensured the project remained within budget as the design progressed. “Our involvement starts before the builder comes on board,” explained Paul Janes, a Director of mbm, a Cost Consultancy firm with offices in Sydney, Melbourne, Brisbane, Canberra and Perth. “We are managing the project cost, on behalf of the client, from inception right through to construction completion and agreement of the final account”. From the feasibility, estimating and cost planning phase, to tender estimates, analysis and evaluation, mbm were continually providing cost management advice as well as managing expectations to ensure the budget was not

WWW.ANCR.COM.AU

exceeded. mbm developed a Pre Tender Estimate, forecasting the cost of the construction portion of the project. Tenders were sought from 4 suitable building contractors. “mbm ’s pre tender estimate was within 3% of Hansen Yuncken’s successful tender price” said James Larkin, mbm ’s Senior Quantity Surveyor who was responsible for day to day cost management of the project, “and fell in the mid-range of the returned tenders, in what was a very competitively priced project.” Since construction began mbm has been monitoring construction progress on a monthly basis, assessing and valuing progress on site. A monthly report is provided to the client recommending how much the contractor is to be paid. Throughout the construction phase of the project mbm in conjunction with the Project Managers monitor and agree variations to the project resulting from additional scope, design changes or site coordination issues. Hansen Yuncken are on track to deliver the project within program. The successful outcome of this project has not been without it’s challenges which included demolition of the former building, a major decanting contract for relocating staff to other parts of the hospital, a limited site topography to fit the required scope, and all within a fully operational existing hospital precinct. For more information contact mbm phone 02 92701000 website: www.mbmpl.com.au

NSW PROJECT FEATURE HORNSBY MENTAL HEALTH FACILITIES 133


Bricklaying that stands out Macarthur Block and Bricklaying Services laid some standout brickwork at Hornsby Hospital’s new mental health facilities. “Apart from the usual brick and block laying work, we had to position patterned brickwork on the exterior,” said Rennie Waters, Director of Macarthur Block and Bricklaying Services, which was founded 32 years ago. “It had three different types of bricks in a nominated pattern.” The brick colours – cream, red and brown – formed a standout pattern on the hospital’s outside wall. But like most state-of-the-art touches, it took some painstaking work. Each brick had a predesignated place to be laid in a two-metre by three-metre pattern, which was continually repeated. Concentration was needed to continually maintain the pattern but the arresting results were worth it. “It’s unusual,” Mr Waters said. “I have only come across it a couple of times before.” Macarthur Block and Bricklaying Services has between 10 and 40 employees. They also built the new Mental Health facilities in Orange, electrical substations throughout Sydney and in May completed residential and commercial facilities at the Villawood Immigration Detention Centre for builder Hansen & Yuncken. For more information contact Macarthur Block and Bricklaying Services, phone 02 4647 5227 or mobile 0418 297 515, email: info@macbrick.com.au

134 NSW PROJECT FEATURE HORNSBY MENTAL HEALTH FACILITIES

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Hornsby Mental Health Facilities, NSW

WWW.ANCR.COM.AU

NSW PROJECT FEATURE HORNSBY MENTAL HEALTH FACILITIES 135


Experience and insight delivers watertight results The $30million Hume Dam Southern Training Wall Upgrade involves the construction of a mass concrete buttress wall to improve the dam’s capacity to withstand extreme floods and earthquakes. Keeping a civil construction operation environmentally responsible is important on any project, yet it’s even more so at the Hume Dam Southern Training Wall project site, where McConnell Dowell is working adjacent to the River Murray; the source of domestic water supplies for the major regional centre of Albury-Wodonga, other towns further down stream and irrigation requirements downstream. The works at the Hume Dam Southern Training Wall involve the construction of a mass concrete buttress in front of the existing wall. The Southern Training Wall buttress is the second stage of a three-stage upgrade which is being undertaken by the State Water Corporation (State Water), New South Wales’ rural bulk water delivery business, who

manage Hume Dam on behalf of the partner governments of Australia, NSW, Victoria and South Australia through the Murray-Darling Basin Authority. These works are to ensure the dam continues to meet contemporary best practice and is better able to withstand major flood events and earthquake activity. The works build on the extensive remedial works carried out by State Water between 1996 and 2003. The first construction task for McConnell Dowell was to design and construct a gravel fill coffer dam in the river at the base of the spillway, adjacent to the existing wall. This task involved the importing and placing of 32,000 tonnes of river gravel, the installation of 200 metres of sheet pile walling, geofabric and armour rock

protection. In all, the coffer dam construction took ten weeks. Steel bulkheads up to 12m high were constructed which are incorporated into the coffer dam and spillway base. These bulkheads were required in the event that State Water needs to release flood water through the spillway gates adjacent to the coffer dam wall. Gutters were also been added to the face of the spillway above the worksite, to divert any leakage through the gates above the worksite. On completion of the cofferdam, the area inside was pumped out, the native fauna retrieved and a pad constructed in the base of the coffer dam to provide a flat working area for the next stage of works which involved the installation of 92 secant piles 1300mm and 1180mmm in diameter

MAIN CONSTRUCTION COMPANY : McConnell Dowell CLIENT : State Water Corporation DESIGNER : URS PROJECT END VALUE : $30 Million COMPLETION : November 2013

136 NSW PROJECT FEATURE HUME DAM

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


and 16m deep to form five cells approx 10m x 8m. These cells were then excavated to firm rock at a depth of up to 13m and filled with mass concrete to form a solid 4,500m3 foundation for the downstream part of the concrete buttress block extending along the dam’s Southern Training Wall. Two crawler cranes have been used for tasks including installation and jumping of the form work, handling steel reinforcing bars and concrete placement by large kibbles. An onsite concrete batching plant was mobilised for production of all concrete required. Constant dewatering of the cofferdam has been required due to the fractured bedrock at the site.

agencies including Department of Fisheries for approval – and we believe this is the first time a CEMP has been approved without requiring amendments. Because we are working on a river where people are relying on it for drinking water, the environmental conditions to be met by the CEMP are quite stringent.”

“Prior to concrete works commencing, a concrete mix trial program was conducted to prove that the various mixes met the specified parameters in URS’s design for State Water and suited the project’s requirements,” said McConnell Dowell Project Manager, Don Webster.

The project has had regular audits and inspections by State Water for Environmental, Quality and Safety management.

“The trials included tests for strength, workability (for placement) and temperature rise of the mix. Several trial pours were also conducted to prove the vibration of the 60mm aggregate and surface finish. The construction environmental management plan (CEMP) had to go to external

McConnell Dowell installed booms in the river for silt protection, have placed silt traps throughout the site, and are using a ‘SiltBuster’ plant to remove sediments and solids from the water pumped out by the dewatering system, which is then returned clean to the river.

One of the big challenges has been the weather, with high temperatures over the 2012-2013 summer period making it necessary for concrete works to start at 4am. The mass concrete was poured in 1.5m thick layers, with a minimum time before the next layer can be placed of 3 days to minimise the temperature rise in the concrete mass. On completion, the 50 000 tonnes buttress

block will be up to 33m in height below the spillway and along the Southern Training Wall. Once the buttress wall is completed, the final stages of the project include demolishing the existing access stairs above the training wall, and constructing new stairs which comply with current codes; decommissioning the wall horizontal anchor system, removing the sheet piling and coffer dam; reinstating the spoil disposal area; and demobilising and stabilising the work site. “This is a two-year long and very linear works program,” commented Don Webster. “There has been an excellent and co-operative team approach, and excellent safety management. We have used local labour and subcontractors wherever possible, and our own design department provided engineering expertise in designing temporary works and resolving constructability issues. The program has been able to proceed smoothly from one task to the next.” As a major engineering, construction, building and maintenance contractor, McConnell Dowell’s project track record includes numerous

water-related projects such as the Meander RCC Dam in Tasmania; the Northern Pipeline Interconnector Stage 2 in Queensland; and the remote and extremely challenging Ambuklao and Binga Hydropower Plant project in the Philippines, which received a silver award for the ‘Best Renewable Energy Power Plant of the Year’ in the 2011 Asian Power Awards. The project is being funded by the partner governments of Australia, NSW, Victoria and South Australia through the Murray-Darling Basin Authority. The activities at Hume are part of dam improvement programs occurring across NSW, Victoria and South Australia. For more information contact McConnell Dowell Constructors (Aust) P/L, phone 03 9816 2400, website: www.mcconnelldowell.com WWW.ANCR.COM.AU

NSW PROJECT FEATURE HUME DAM 137


A highly skilled team That can handle extremes

138 NSW PROJECT FEATURE HUME DAM

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


In terms of challenge, welding in the dark while under water ranks high on the risky business scale. For Professional Diving Services (PDS), performing such a task safely comes down to impeccable training, excellent planning and substantial experience. PDS are one of the country’s most proficient, multi-skilled commercial diving operations, with a team that ranges from civil construction professionals through to marine biologists, archaeologists and engineers. On any one day, the company may have up to ten dive crews working on a wide variety of projects across South Australia, Victoria and New South Wales from bases in Melbourne, Portland and Albury. For the Hume Dam project, PDS assisted McConnell Dowell with surveying of the existing dam structure, developed the detailed design and plans for the coffer dam adjacent to the Southern Training Wall, and assisted with the coffer dam installation. “There were decades of silt, rock, trees and other debris built up in the survey area,” said PDS Director, Malcolm Venturoni. “We cleared all of the area at the base of the Southern Training Wall. Our divers would guide the excavators for the bulk underwater excavation, and then complete the fine detail work by hand – in nil visibility. Most of what we do is by feel. Once we had exposed the training wall surface, then we installed the coffer dam. We had to drill into the dissipater, dam and apron, and bolt down and seal off the dissipator structure and coffer dam.” The work required a high level of detail, with the added challenge of trying to measure up a structure built in the 1930s, in the dark, in order to develop the detail coffer dam design. PDS succeeds at these complex and difficult tasks due to the calibre of their people and high standards for training, planning and safety. PDS is one of only four accredited commercial diver training agencies in Australia, and is annually audited for compliance to standards by bodies including Bureau Veritas, SAI Global and Lloyds of London. The diligence with which PDS manages and implements safety can be seen in the company’s incident-free record for the past 30 years. “Amongst our 50-plus divers, we look at past experience before they were divers,” said Malcolm. “Our divers’ backgrounds include structural engineers, boilermakers, carpenters, materials engineers, paramedics, archaeologists, aquatic and marine ecologists, non-destructive investigators, police, surveyors and concreters. We look at having as much experience as possible among our team.” This solid foundation of skills enables PDS to undertake an extremely wide range of projects from subsurface civil works and maritime WWW.ANCR.COM.AU

construction through to specialist industrial inspection repair and maintenance tasks. PDS are currently working on another McConnell Dowell project at Robin Vale in North east Victoria. The project to upgrade Lock 15 on the Murray River is a major project which involves underwater works to upgrade the lock and strengthen and upgrade the weir. The scope includes installing a range of coffer dams; thirty 30m stainless steel strengthening strips; and over 1,000 stainless steel anchors, which are being embedded 300mm into the concrete upstream of the weir. Five dive crews will be rotated through the project over a six to eight month period. “We rotate divers through the different projects so they gain as much experience as possible of a variety of works, including ships, contaminated environments, marine and freshwater situations. PDS also currently has 20 divers working on the Appleton Dock project at Port of Melbourne, where over 2,000 piles are being refurbished. The works program includes encasing the timber piles in concrete by installing Kevlar strengthening mesh and a fibreglass form, then pumping high-strength cementitous grout. Since 1997, PDS has been assisting with the Victorian Channel deepening project for the Port of Melbourne Corporation. At the peak of works through 2008-9, PDS had up to 15-20 divers in the water on a daily basis, and since then has supplied regular crews for environmental monitoring. PDS also provide environmental monitoring services to Parks Victoria and the Department of the Environment, undertake pre- and post-construction environmental surveys, and provide marine vessel repair, inspection and maintenance services. Water is not the only liquid environment the company works in, with their expertise also extending to sewerage plants, chemical factories and waste water treatment plants. “One of the toughest environments we dive in is a methane reactor at a milk and butter factory. The dam for the reactor is 150m long x 100m wide x 8m deep, and contains 90 million litres of waste cheese. So our divers are working in something the consistency of cottage cheese at 40 degrees Celsius inspecting pipework and undertaking repairs,” said Malcolm. “A lot goes into preparing the procedures for our operations. We make sure everything is safe before we proceed.” For more information contact Professional Diving Services, Head Office - Melbourne, 2 Sonia Street Carrum Downs VIC 3201, phone 03 9775 0998, fax 03 9775 1758, website: www.profdivers.com NSW PROJECT FEATURE HUME DAM 139


Hume Dam, NSW

140 NSW PROJECT FEATURE HUME DAM

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Strong solutions for heavy-duty situations In a region where floods can come fast and rivers rise rapidly, ensuring the work site at the Hume Dam Upgrade project is protected from potential swirling waters meant taking precautions. J Steel Australasia has contributed to the integrity of the cofferdam constructed to protect the Southern Training Wall works with the supply of AZ type sheet piles. The piles have been driven in on the river edge of the earthen cofferdam, to provide protection from flood waters, and from the daily erosive force of the river which flows adjacent to the dam. The Hot Rolled AZ sheet piles are an ecologically responsible product made from 100% recycled scrap steel. At the end of the project life, McConnell Dowell and J Steel have plans for the reuse of the piles on another project. “The sheet piles are fabricated from scrap steel in an electric furnace, which has a much smaller pollution footprint than a coke-burning furnace,” said J Steel spokesman, Davide Cantali. “Our piles have the capability of being re-used many times, and clients can purchase them outright for ongoing use, rent them, or purchase them with a buy back agreement.” J Steel Australasia is an Australian owned company which offers integrated and customised steel solutions for a wide range of civil, marine and general engineering and construction applications throughout Australia, New Zealand and the South Pacific. As the exclusive Australian representative for ArcelorMittal, the world’s largest fully integrated steel producer, J Steel can draw on a global wealth of engineering and materials expertise to provide sound designs, engineering expertise and constructability advice for steel structures.

J Steel’s diverse range of products also includes both Tubular Piles and Pipes (Spirally and Longitudinally Welded Tubular Hollow Sections, Seamless Pipe and Electric Resistance Welded Pipe); Anchor systems for marine and general construction; Plate and Coil; Structural Sections including Jumbo high steel grade Steel Beams, Columns and Equal Angles; Transport Rail for Resource and Passenger railways; and custom Fabricated Structural Components for wharves, materials handling structures and building. For projects which require tailored solutions, J Steel’s in-house expertise enables them to offer services such as design assistance or complete certified designs, project management, logistics, quality inspections and audit in order to provide a unique product and delivery solutions that suit client’s technical requirements and budget. J Steel’s client base crosses all major development sectors, with a diverse range of projects completed for government authorities, port corporations, major construction and engineering contractors, private developers and local councils. For every project, J Steel applies a level of capability and integrity which matches the strength and quality of their products. For more information contact J Steel Australasia, phone 02 8198 9500, fax 02 8198 9599, email: contact@jsteel.com.au, website: www.jsteel.com.au

Being the region’s largest supplier and stockist of steel and vinyl sheet piles with strategically located stocks, J Steel can quickly provide solutions for a wide range of construction needs. The company’s extensive range of integrated piling solutions includes steel sheet piles in Z Profile, U Profile, Straight Web Sheet Piles, HZ Combined Walls, Tubular Combined Walls, Corner Sections and Non Ferrous Sheet Piles which include Vinyl, Fibre Reinforced Plastic and Aluminium.

WWW.ANCR.COM.AU

NSW PROJECT FEATURE HUME DAM 141


INGENIOUS DESIGN TO INSPIRE RECOVERY The $41.2 million Graythwaite Rehabilitation Centre features world class dining and living rooms, gymnasium, hydrotherapy, therapy assessment and cutting-edge treatment areas, and an external courtyard for therapeutic use and patient amenity.

142 NSW PROJECT FEATURE GRAYTHWAITE REHABILITATION CENTRE

Project Director : Health Infrastructure Project Manager : Aurora Projects Architect : Nettleton Tribe Builder : Richard Crookes Constructions Cost Planner : WT Partnership Structural and Civil : Taylor Thomson & Whitting Electrical and Lifts : Steensen Varming Mechanical and Medical Gas Services : Sinclair Knight Merz Hydraulic and Fire Services, including Hydrotherapy Pool : Steven Paul & Partners Fire Engineering : Raw Fire Building Surveying : Blackett Maguire + Goldsmith Traffic Engineering : Halcrow Planning : City Plan PROJECT END VALUE : $41.2 Million COMPLETION : July 2013

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Just like the process of recovery from major injury, the design and construction of the $41.2 million Graythwaite Rehabilitation Centre (GRC) at Ryde Hospital required successful navigation of a range of challenges to achieve an excellent outcome. Health Infrastructure who is responsible for the delivery and management of all NSW Health capital works projects over $10m has facilitated the project from planning through to delivery. Project Director Jeffrey Arthur said “the project has been very challenging and endured many obstacles, though it’s rewarding to see this impressive rehabilitation facility completed.” As Project Manager, Aurora Projects took responsibility for the various stages of the design, statutory approvals, budget and programme management, and construction process on behalf of Health Infrastructure, including supervision of contractor Richard Crookes. The Centre will provide 64 general rehabilitation inpatient beds for working aged and older aged adults, plus associated services and facilities including generous dining and living rooms, gymnasium, hydrotherapy, therapy assessment areas, treatment areas and an external, sunken courtyard for therapeutic use and patient amenity. The courtyard was also part of a number of design elements which addressed the core challenges of the constrained L-shaped site, which also had a six metre height difference and is situated among residential homes in an area with strong heritage elements. The design solution puts the entry one floor above the street, while the lower floor of accommodation at the rear of the site is three metres below the ground. The sunken courtyard is located at the rear to bring in natural light and offer a pleasant outlook. “One of the most significant challenges was the fact that the design and construction of WWW.ANCR.COM.AU

the new rehabilitation centre was undertaken as a separate entity to the existing Hospital, however it still needed to maintain linkages with clinical services residing within the existing Hospital campus”, said Aurora Projects’ Daniel Lingwood, Senior Project Manager for the GRC. “This presented the projects design team with several challenges relating to building services which was further problematic due to confined site boundaries, easements and clearances required. However, after a detailed site survey of services and clever thinking, solutions evolved that benefited all stakeholders and enabled the new facility to not only be constructed in a location which was physically surrounded by a fully operational hospital but enabled it to interface harmoniously with remainder of existing clinical services whilst according the necessary ICT interfaces.” Physical connectivity for patient transfers and environmental services was resolved through the construction of a virendeel truss bridge structure with an infill concrete and metal deck floor over the main road for deliveries. Inside the GRC, the vertical transport system comprises two lift cores with facilities for the front of house and back of house movements, including accommodation for large bariatric patient beds. The GRC is also linked to the Ryde Hospital through key aesthetic features in the design, such as a feature sandstone wall at the entry which picks up on the sandstone of Denistone House and the Stables, two historic buildings on the Hospital site. The facade colours reflect a natural and earth tones theme in a subdued palette which is in harmony with the Hospital and surrounding suburb, while the use of brickwork gives continuity with the extensive brickwork across the remainder of the site.

Structurally, the GRC comprises conventional reinforced concrete with the concrete pool structure isolated through the use of acoustic bearings to minimise any noise or vibration transfer to the rest of the building. A bored pile solution was used for the majority of shoring. Sustainability was a priority, with building orientation and use of sun shading elements to assist in daylight control and in controlling the glare, while also allowing abundant natural light into patient areas. “The building fabric has been designed to exceed the minimum Part J requirements by 10%, thus increasing its passive energy efficiency,” said Daniel. “Project environmental aspects are often just looked at from the installation perspective rather than a maintenance point of view. While certain ESD initiatives were adopted such as alternatives to the standard PVC electrical cabling, it is the Safety in Design aspects that were adopted that have and will provide the facility with a sustainable solution.” The design also focused on providing for recyclable and environmentally friendly materials, including HDPE for drainage systems, and recyclable copper and PEX pipework for the water supply systems. Overall, through thoughtful design, meticulous construction and quality finishes, the GRC provides both formal therapy spaces and comfortable spaces for daily living activities which promote wellbeing, enabling an integrated and fluid recovery process for patients. For more information contact Aurora Projects Pty Ltd, Level 6, 50 Berry Street, NORTH SYDNEY 2060, phone 02 8920 1838, website: www.auroraprojects.com.au

NSW PROJECT FEATURE GRAYTHWAITE REHABILITATION CENTRE 143


Designed to deliver a lifetime of value In determining the right solution for the mechanical services and medical gas services designs for Graythwaite Rehabilitation Centre, Sinclair Knight Merz (SKM) added an extra dimension – time – to their calculations. This approach delivered systems which will be effective, compliant and energy-efficient not only at the point of commissioning, but throughout the operational lifecycle. SKM employed the sustainability hierarchy of “LEAN-MEAN-GREEN” to achieve energy minimisation through a holistic, cross-disciplinary approach to the site and building’s thermal properties. The focus on “LEAN” and “MEAN” means the building and its systems (which have the most impact on power consumption of mechanical equipment) are carefully considered to understand and resolve issues such as thermal and solar gains, building operation and occupancy, as well as user operability and space comfort requirements. By assessing and optimising these elements, solutions that are both appropriate and energy efficient can be adopted. This is as opposed to relying on costly “GREEN” systems in order to achieve good energy outcomes. During the strategy stage, SKM’s team worked in collaboration with the project’s other engineering and architectural consultants to explore technical alternatives which would match user needs and achieve an efficient and compliant outcome. A proactive approach to adding ongoing value meant SKM could design in appropriate elements from the outset, presenting the client with options incorporating projected ongoing life-cycle costs. The final design for the mechanical services was configured to match the building’s seasonal load profiles, therefore maximizing the Performance Coefficient of the mechanical plant and equipment. Other key aspects included zoning the VAV air conditioning by building orientation and usage, reducing the need for reheating; and incorporating the use of outside fresh air as free cooling in favourable conditions. The air conditioning system for the hydrotherapy pool incorporates an air-to-air heat exchanger in the dedicated air handling unit, which recovers heat from the pool exhaust system. The system design paid careful attention to user comfort aspects, including the removal of chlorine odours, reducing condensation risks, and controlling air movements and velocities to prevent uncomfortable draughts. To ensure effective coordination amongst the key consultants, the contractor and relevant trades, 3D Revit documentation was adopted, and weekly consultant discussion meetings were held with the Project Manager and other disciplines. SKM offers comprehensive design capabilities including innovative architectural, engineering and project management services for the hospital and healthcare sector, with a focus on multidisciplinary design for new facilities. Currently SKM have up to 200 staff working on health sector projects, developing designs which deliver both high levels of functionality and enhanced patient, visitor and staff amenities. Other recent major health sector projects include Gold Coast University Hospital ($1.85B), Lifehouse at RPA ($142M), Nambour General Hospital ($140M) and Liverpool Hospital ($296M), and are currently working on mechanical services designs for Rockhampton Base Hospital ($135M), Carnarvon and Exmouth Hospital ($48M) and the Townsville Hospital Redevelopment ($370M). On the New Children’s Hospital ($1B) in Perth, SKM are the Technical Advisors for all engineering services. For more information contact Sinclair Knight Merz, 100 Christie Street St Leonards NSW 2065, Tim Eley - Regional Manager Clients: Social Infrastructure (NSW), phone 02 9928 2134, email: TEley@globalskm.com, website: http:// www.globalskm.com/Market-sectors/Social-infrastructure 144 NSW PROJECT FEATURE GRAYTHWAITE REHABILITATION CENTRE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


State-of-the-art Siphonic Solution for Ryde Hospital The Graythwaite Rehabilitation Centre is a modern, 64-bed inpatient unit that promises to transform the rehabilitation process for citizens of Sydney. Located on the Ryde Hospital campus, the cutting-edge redevelopment will boast two inpatient wards, therapy areas, a hydrotherapy pool, courtyards and undercover parking. The innovative centre will also feature an all-weather enclosed link running adjacent to Denistone House. This link provides direct access to the acute services of the hospital, enabling the smooth, seamless transfer of patients to and from the rehabilitation unit. One of the redevelopment’s most outstanding design features is its state-of-the-art drainage system, designed and installed by industry leaders Ultraflow. Bertil Klintfalt established Ultraflow Siphonics in 1995 to offer world leading siphonic stormwater solutions to the Australian construction industry. Ultraflow pride themselves on having a flawless track record and delivering technical excellence. As their website attests, the unique Scandinavian drainage system is “seen as technically superior and offering numerous cost and design advantages over conventional systems”. For the Graythwaite Rehabilitation Centre, Ultraflow designed and installed roof drainage for the entire building. The centre posed considerable design challenges. Klintfalt points out the concrete WWW.ANCR.COM.AU

roof membrane, four inch thick Styrofoam and thick gravel ballast demanded consideration in design and outlet selection. Fortunately, Ultraflow’s siphonic UF75 outlet with gravel guards delivered on all fronts, providing a high-performing stormwater solution that complements the rehabilitation centre’s modern, innovative design. Ultraflow boasts a flawless track record, with highly skilled engineers and world-class technology delivering great results for a diverse range of projects including the QANTAS Hub (Mascot), DFO (Homebush), and Tonsley Tafe (South Australia). Our aim is to provide our clients with a first class siphonic stormwater solution, designed and installed in a timely, energetic and efficient manner. Klintfalt says the company’s success is evident in the Graythwaite Rehabilitation Centre.

For more information contact Ultraflow Siphonics, 322 Pacific Hwy Hornsby NSW 2077, phone 02 9482 1256, email: info@ultraflow.com.au NSW PROJECT FEATURE GRAYTHWAITE REHABILITATION CENTRE 145


Graythwaite Rehabilitation Centre, NSW

146 NSW PROJECT FEATURE GRAYTHWAITE REHABILITATION CENTRE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Fabulous results underfoot Even with the best looking floor coverings a project can obtain, what really makes for a brilliant and durable result is the bit no-one sees – underneath. That’s the secret of Fab Floors Pty Ltd’s success with projects like the Graythwaite Rehabilitation Centre for Richard Crookes. They always allow for floor preparation on a job, making sure the hard yards of diamond grinding are done, and that self-leveller is properly applied. The result is a high quality substrate for laying vinyl on, and ensures an excellent end result. Fab Floors also bring 20 years experience to their trade, and a comprehensive knowledge of available products and their aesthetic and performance qualities. The company has a dedicated Project Management and Estimating team headed up by Wayne Schofield, who has been with Fab Floors since 1997. “We have a good team, and we are always focused on ensuring materials arrive on site in a timely manner and works completed on time by our skilled and experienced installation workforce,” said a Fab Floors Spokesperson. Since beginning operations as a small home-based business with co-owner Alan Byrne quoting and installing every job with his team, the company WWW.ANCR.COM.AU

has grown through successful completion of projects across New South Wales and the ACT, including The Blue Mountains Cultural Centre and Manly Corso, also for Richard Crookes. Two years ago, Fab Floors moved into a factory space in Riverwood, and established a commercial vinyl showroom which is open to commercial project clients from 9am-3pm Monday to Friday, or by appointment. “A key part of achieving a high-standard vinyl floor is product choice, including the colour and texture of the vinyl. I have seen a lot of well-installed jobs which unfortunately used the wrong choice of vinyl and colour,” explained Fab Floors. “When choosing commercial vinyl there are two main criteria - you want it to be easy to clean, and you also need it to look good even before it gets cleaned. Having the right commercial-grade vinyl for specific purposes and areas is vital, and our experience allows us to assist clients with making those product choices.” For more information contact Fab Floors Pty Ltd, 177 Bonds Road Cnr Jindalee Place Riverwood NSW 2210, phone 1800 FAB FLOORS, phone 02 9534 6500, fax 02 95346566, email: info@fabfloors.com.au, website: www.fabfloors.com.au NSW PROJECT FEATURE GRAYTHWAITE REHABILITATION CENTRE 147


FUSING HERITAGE AND HIGH LIFE IN DARLINGHURST Dominion comprises three 12-level apartment buildings totalling 100 apartments, and two restored heritage buildings, one containing six apartments and one a three-bedroom home. DOMINION APARTMENTS / PROBUILD

148 NSW PROJECT FEATURE DOMINION APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Left Probuilds Dominion Apartments located in Darlinghurst, Sydney.

Located on the highest point of Darlinghurst in Sydney, the multi-faceted Dominion project showcases Probuild at their best. The project was developed by CBUS and designed by Group GSA on land formerly occupied by the Caritas health facility. Undertaken as a Design and Construct, Dominion comprises three 12-level apartment buildings totalling 100 apartments, and two restored heritage buildings, one containing six apartments and one a three-bedroom home. Together, they form a residential precinct which is oriented around a private landscaped courtyard featuring mature trees, cobbled pathways, gardens, lawns, seating and water features. There are three levels of carpark, including spaces for motorcycle parking, and secure bicycle storage facilities for residents. The angular 4,357m2 site is bordered by Forbes Street, Burton Street and Bourke Street, and sits opposite the landmark Darlinghurst Gaol. The sandstone of the gaol (now the National Art School) and other important local buildings has been reflected in Dominion, with natural stone featuring in the lower levels of the apartment building facades. The two heritage buildings are both sandstone, and Probuild’s refurbishment of them has restored the facades while sensitively modernising the interiors. The existing palisade fencing has been retained, as have the grand entry gates on Forbes Street, which have been updated with modern security to guarantee privacy for residents. Entry lobbies for all the apartment buildings are located on the courtyard frontages, with no entry from street frontages. Four retail tenancies have been created on the street level of the Forbes and Bourke Street Corner and the Bourke and Burton Streets Corner, activating the frontage and adding a mixed-use amenity for residents. The retail tenancies range in size from 160m2 to 280m2, and have been designed to suit boutiques, cafes, restaurants or services. Probuild managed the project from the completion of the basement excavation to Purchaser settlements, including the preparation and approvals of 6 section 96 amendments to the Development approval. The apartment buildings were constructed with a concrete framed structure and Hebel panels for the party walls, with steel frame and WWW.ANCR.COM.AU

plasterboard/villa board internal walls. Hebel panels with acrylic render and paint were installed to the facade, which also features architectural steelwork on all levels, and extensive glazing shaded by electric roller blinds on the upper levels for thermal efficiency. The roofs are membrane concrete with decorative ballast. A distinctive architectural feature is the recessive level which visually separates the sandstone of the podium level from the translucent upper levels, and contributes to the sense of scale at street level. The major challenge was the construction and sequencing of the landscaped area around the heritage buildings. The majority of site access also being through this area added another layer of complexity to the staging. Inside the apartments, the natural materials theme continues, with stone tiling in the bathrooms, stone benchtops in the kitchens and a palette of subtle tones for floor coverings. The floor-to-ceiling glazing, including doors to terraces, in the generously proportioned living areas creates an easy flow for outdoor/indoor living and ensures abundant natural light and ventilation. The majority of the apartments have a northern outlook, also giving the benefit of passive heating in the winter months. Probuild had a team of twelve staff on the project, including Project Manager, Site Manager, Contracts Administrator, Site Foreman, Site Engineer, Cadet, plus a labour-force of 12 direct Probuild employees including the crane crew. In combination with the numerous subtrades, the workforce on site peaked at over 250 people a day. “Dominion has been delivered to a high Quality standard, with a sympathetic design solution to blend the new fresh modern with heritage,” said Probuild Site Manager, Wayne Famlonga. This highly successful project has reinforced the collaborative working relationship between CBUS and Probuild.” Other high quality residential projects Probuild currently have underway in Sydney include Deco, 155 Clarence St Sydney and Netball Central, Sydney Olympic Park, Homebush.

For more information contact Probuild (NSW), 85 McLachlan Avenue Rushcutters Bay NSW 2011, phone 02 8259 0222, fax 02 8259 0233, website: www.probuild.com.au

NSW PROJECT FEATURE DOMINION APARTMENTS 149


Below Future Form provided the formwork package for the in-situ structural concrete for all three new apartment buildings

Complex builds require subcontractors who can efficiently meet program milestones, as Future Form did for Dominion Apartments. They provided the formwork package for the in-situ structural concrete for all three new apartment buildings, which meant a major deployment of materials and skilled manpower to match the focused efforts of the construction team and close coordination with Probuild and the concrete supplier. Access issues needed to be carefully navigated also, making effective organisation of deliveries of formwork vital. Future Form’s administration and project management staff provided excellent service to ensure a smooth flow of the required formwork elements and relevant skilled labour. On any project safety is vital, especially for subcontractors working on the leading edge a height like Future Form were. It is a credit to the safety training and focus on risk-minimisation of their senior site staff and workforce that the formwork scope was completed LTI-free. Future Form are a growing firm with over 70 employees who have been providing formwork carpentry services and full formwork packages since 2002 across all major project sectors, including commercial, residential, mixed-use and special purpose buildings. 150 NSW PROJECT FEATURE DOMINION APARTMENTS

They work closely with clients to develop the most appropriate formwork solution, including self-climbing, standard formwork, custom formwork and table forms for post-tensioned slabs. Their capabilities include both structural concrete and a range of high-quality off-form finishes. Part of ensuring quality and safety is having the right equipment, and Future Form take great care that all of their formwork items are checked as being fit-for-purpose before and after every job, with any necessary maintenance or replacement promptly attended to. In all they do, Future Form take a proud and professional approach which prioritises achieving the required goals in an efficient, cost-effective and innovative manner. This approach has seen the business continue to enjoy strong growth, completing a wide range of demanding projects for many of Sydney’s major builders.

For more information contact Future Form, 14 Enterprise Cct Prestons NSW 2170, phone 02 9426 6900, email admin@binah.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Eastwood Air delivered the mechanical ventilation and cooling systems for the Dominion Apartments project.

Before Eastwood Air delivered the mechanical ventilation and Air conditioning systems for the Dominion Apartments project, they spent substantial time working with the design, construction and consultant team to ensure a successful outcome was possible. “The design process lasted as long as the HVAC construction,” said Eastwood Air Director, Dean Nowland. “We began work on the project under St Hilliers, and were then novated to Probuild when the contract changed hands. At that point, only the non-functional preliminaries of the HVAC design had been done. We have in-depth knowledge of compliance and construction issues, so we negotiated as a design and construct, and worked with the architect, the plumbers, the electricians and the structural team to fine-tune the design. “Some aspects, such as ceiling heights and riser location would have created constructability issues, so the structure was redesigned. The clearance for the duct in the carpark had to be increased, so beams were adjusted. “Having early involvement by services trades and consultants was important for resolving the constructability and compliance issues. There also needed to be adjustments made for the fire zoning, fire impacts and fire compartments, which affect our work as every piece of duct or pipe which penetrates the structure needs to be fire-rated.” WWW.ANCR.COM.AU

Planning and design for the HVAC installation was undertaken using 3D modelling, and the installation coordinated with 2D technology. The scope of the installation included individual Daikin Spilt systems to the 40 smaller apartments, in addition to 300 ducted bulkhead fan coil units installed in every living room and bedroom connected to their respective VRV condenser per apartment. Eastwood Air also installed ventilation systems for common areas and the carparks. In all, twelve months of design and specification was matched by twelve months of on-site works, which went smoothly due to the enormous amount of forethought applied during the design resolution process. Eastwood Air have extensive capabilities in the mechanical heating, cooling and ventilation field, and are especially adept with projects with challenging needs, including warehousing for dangerous goods, where smoke clearance and ventilation are crucial. Other recent projects include a design and construct project for Linfox, delivering systems for a 26,000m2 controlledtemperature storage facility for pharmaceuticals; a music room for Pacific Hills School, where acoustics were crucial; the Federal Police Head Office Refurbishment; Cobbam Juvenile Detention Facility; and a Halfway House Mental Health facility at Kellyville. For more information contact Eastwood Air Conditioning, Unit 3, 6 Bonz Place, Seven Hills NSW 2147, phone 02 9674 9944, fax 02 9838 4743, email: sales@eastwoodair.com.au, website: www.eastwoodair.com.au NSW PROJECT FEATURE DOMINION APARTMENTS 151


Dominion Apartments, NSW

152 NSW PROJECT FEATURE DOMINION APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below JWI Louvres were responsible for the PFC façade, retractable blinds for the exterior, 300mm fixed vertical aluminium louvres and the perforated aluminium sign for the Apartments on Burton Street.

Having almost three decades of experience in the design, manufacture and installation of louvre systems gives JWI Louvres a definite edge in the innovation stakes. At Dominion Apartments, their combination of engineering skill, aesthetic excellence and functionality is on display for all to see, with their handiwork forming one of the distinctive elements of the project’s façade. Working with the architects from the early stages, JWI implemented the bespoke solution for the project, to include a PFC façade of 320mm aluminium facefit, which has been designed to resemble old steel beams. Powder coated in black, with large steel welded corners, the PFC adds a sense of framing and architectural distinction to both the glazed and stone parts of the façade. JWI also designed, manufactured and installed all the motorised retractable blinds for the exterior, and 300mm fixed vertical aluminium louvres for privacy and shading on the balconies of the project’s western face. The perforated aluminium sign for the Apartments on Burton Street is also JWI’s handiwork. JWI’s focus is on achieving the best possible outcome for clients and projects, including the functional aspect of reducing solar loads and thermal transference during hot summer days, and the quality aspect of low maintenance and long lifecycle. One of the guiding principles for all JWI designs is energy conservation and sustainability, something for which the company was recognised with an Australian Design Award. WWW.ANCR.COM.AU

The company’s inhouse design and engineering talents have created a wide range of products, which can meet the needs of projects across the commercial and residential construction sectors. These include retractable and non-retractable blind systems, fixed and operable ellipsoids, operable roofs, and vertical cedar sunshading louvres. JWI can manufacture bespoke products in extruded aluminium and baked enamelled roll formed aluminium in a range of blade profiles, finishes and colours including powder coated and anodized. The systems can be installed as fixed, sliding, bi-fold or lifting panels with either manual or motorised controls, with the option of linking electronically controlled blinds and louvres to environmental sensors and BMS systems, enabling automatic adjustment in response to weather conditions, or a timer can be incorporated into the motorized set-up for programmed opening and closing. Based in Sydney, JWI provides their full design and installation service to both domestic and international markets. Other recent major projects have included Liverpool Hospital, The Mint, University of Melbourne Medley Hall, Parramatta Trial Courts, Sugar Mill Warehouse Development and Panorama Apartments. For more information contact JWI Louvres, 4 Hallstrom Place, Wetherill Park NSW 2164, phone 02 9757 7600, fax 02 9725 2817, email: info@ jwilouvres.com.au, website: www.jwilouvres.com.au NSW PROJECT FEATURE DOMINION APARTMENTS 153


HOLBROOK BYPASS The 9.5 km Holbrook Bypass will improve safety and convenience. It features a four-lane divided carriageway with a 110km/h speed limit, a full-diamond northern interchange & full-diamond southern interchange, two twin bridges, and landscaping and environmental controls.

154 NSW PROJECT FEATURE HOLBROOK BYPASS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Roads and Maritime Services (RMS) is building a dual carriageway bypass to the west of Holbrook to improve safety and transport efficiency.

• • •

The Australian Government is committed to upgrading the entire length of the Hume Highway to a four lane divided carriageway.

WHY IS A BYPASS NEEDED? A bypass will improve safety and convenience for motorists and local residents by removing many cars and heavy vehicles from the streets of Holbrook. The bypass will also improve the efficiency of freight movements along the Hume Highway, the main transport corridor between Sydney and Melbourne.

BENEFITS • Removing many heavy vehicles from residential and shopping areas of Holbrook. • Improving pedestrian safety along the current Hume Highway route through Holbrook. • Reducing traffic noise for residents and businesses, particularly at night. • Travel time and fuel savings for vehicles moving between Sydney and Melbourne.

The project The Holbrook bypass will be approximately 9.5 kilometres long. It will run from four kilometres north of Holbrook where it will deviate west from the existing dual carriageways to cross Wagga Wagga Road. The bypass will cross the former Town Common area, passing to the west of the cemetery, sewerage treatment works and industrial area and then cross Culcairn Road. From Culcairn Road the bypass will cross Ten Mile Creek and rejoin the existing dual carriageway two kilometres south of Holbrook. Key features • Four-lane divided carriageway with a 110km/h speed limit. • A full-diamond northern interchange on Wagga Wagga Road with northbound and southbound on and off load ramps. • A full-diamond southern interchange near the existing Hume Highway with southbound and northbound on and off load ramps. WWW.ANCR.COM.AU

Twin bridges over Culcairn Road. Twin bridges over Ten Mile Creek. Landscape and urban design treatments to minimise visual impact and provide 'gateway' treatments to Holbrook. Environmental controls to minimise impacts on nearby waterways and natural areas.

PROJECT STATUS • An environmental assessment for the Holbrook bypass was publicly displayed from 11 November to 14 December 2009. • Roads and Maritime Services considered community and agency submissions which can be found in the Holbrook bypass submissions report in the public information section of this website. The project was approved by the Minister for Planning in April 2010. • Tenders were invited to build the bypass and a contract was awarded to Abigroup in March 2011.

For more information contact the Holbrook bypass team on 1800 224 202 (toll free) or, email: holbrook@abigroup.com.au, or write to: Holbrook Bypass project, PO Box 194, Holbrook NSW 2644 NSW PROJECT FEATURE HOLBROOK BYPASS 155


Below Beaumont Stabilising’s involvement in the project was to paver place the select material zone, at an overall thickness of 300mm, in two layers of 150mm.

Having been contracting to the road construction industry since 1986, Beaumont Stabilising were an obvious choice to work on the Holbrook Bypass project. Operating a fleet of eight, German-made, ABG road base paving machines, which distribute material in layers from 3.5 metres to 12 metres wide, Beaumont Stabilising are well known for their accurate level results and high standards of work. Also included in their fleet are two Volvo front-end loaders—ideal for loading the road-base material into the pavers when the use of trucks with dog trailers is impractical or uneconomical. Having worked within the civil contracting industry for 26 years, Beaumont Stabilising’s experience focuses on major and arterial road upgrades, airport runways and road tunnels. They have been involved in many significant projects such as Nagambie Bypass (2012), Coal Connect ‘Missing Link’ Rail project (2011), Townsville Port Access Road (2011), Avalon Airport (2010) and Caboolture Bypass (2009). Out of a team of twelve employees, four worked on the Holbrook Bypass. Beaumont Stabilising’s involvement in the project was to paver place the select material zone, at an overall thickness of 300 mm, in two layers of 150 mm. By paver placing the material, rather than utilising the alternative grader placing method, it attained more accurate level tolerances and allowed for a more repeatable compaction process. Given that the specified level tolerances for the select material zone were +0 mm and –20 mm, the aim was to achieve an average of between 0 mm 156 NSW PROJECT FEATURE HOLBROOK BYPASS

and –5 mm, without the need for grader trimming. This allowed the successive concrete layers to be placed to the level tolerances required without having an overuse of concrete. To attain the required levels, Beaumont Stabilising utilised the Paveset level control system—a method that has proved successful on many paving projects over 26 years. Along with this system and the expertise of the operators concerned, the required results were achieved. Sourced from local quarries at Kyamba and Billabong, the material was mainly delivered to site via trucks with dog trailers, tipped approximately forty metres in front of the paver and then loaded into the paver hopper with a frontend loader. This allowed for a reasonably continuous paving operation with a target production of 2000 tonnes per day. Other projects that Beaumont Stabilising are proud to have recently been involved in include: an overlay of the Bruce Highway, QLD; the airport development at Roy Hill iron ore mine, WA; Trackstar Alliance Centennial Highway Brisbane and Regional Rail Link Werribee.”

For more information contact Beaumont Stabilising, phone (QLD) 07 5483 5597 or 0438435558, email: admin@beaumontstabilising.com.au, website: www.beaumontstabilising.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Supercut Concrete Services were selected to do the soft cutting and joint sealing for the Holbrook Bypass project.

One of the most significant companies within the NSW Core Drilling and Concrete Sawing industry, Supercut Concrete Services consists of 18 specialist operators, who can deliver exceptional results for jobs big and small. Supercut has provided the construction industry with an impeccable professional concrete cutting service spanning the last 40 years, hence being selected to do the soft cutting and joint sealing for the Holbrook Bypass project. They are the NSW agent for Dow Corning 888 silicone sealant, of which they utilised on the project.

and diesel; road saws, either electric, LPG, petrol or diesel; hand held petrol power saws; hydraulic powered ring saws/hand saws; accredited dow corning joint sealing applicators; soft cut saws for major roadway projects; water tankers; safety grooving – road texturing machines; drum roll floor grinder/planer for large applications; and small and large water vacuums. Supercut have the ability to cut to a depth of 800 mm with their hydraulic equipment, 625 mm with their road saws, and drill up to 1000 mm diameter core holes.

Specialising in projects such as the Holbrook Bypass, Supercut found the job to be fairly standard and straightforward, and they were not met with any challenges or obstacles, other than fitting in with the changing programmes.

Other projects Supercut have assisted in include: Hunter Expressway; Bulahdelah Bypass; Kempsey Bypass; M2 Upgrade; Coolac Bypass; Southern Alliance; Albury Bypass; Sydney Airport; Gold Coast Marina; Maitland Bypass; Pacific Highway Coffs Harbour, North Kempsey and North Grafton; Parramatta M4 Cycleway; and Kuala Lumpur Airport.

Able to meet the needs of even the most difficult of projects, Supercut draw on their solid foundations of expertise and industry knowledge. A team of highly trained office staff utilise their broad knowledge of the construction industry when assisting clients and estimating projects.

With their commitment to upholding their complete and professional reputation, Supercut Concrete Services pride themselves on their ability to respond and solve even the most complex of jobs within the construction industry, 24 hours, 7 days service.

Supercut Concrete Services can service any client’s requirements using their extensive range of equipment which includes: diamond core drills; wall saws, both electric and diesel; diamond floor grinders, both electric

For more information contact Supercut Concrete Services P/L, 2B Brunker Road, Greenacre NSW 2190, phone 02 9707 3088, fax 02 9796 3360, email: michael@supercut.com.au, website www.supercut.com.au

supercut concrete services

WWW.ANCR.COM.AU

NSW PROJECT FEATURE HOLBROOK BYPASS 157


Below Continuous Mixers Australia provided the moisture conditioning of the crushed rock for the sub base and base pavement layers of the Holbrook Bypass.

Continuous Mixers Australia (CMA), a family owned and operated business, were selected to provide the moisture conditioning of the crushed rock for the sub base and base pavement layers of the Holbrook Bypass. Specialising in soil and aggregate mixing and stabilisation, CMA’s directors, and brothers, Adrian and Graham Castle combine a wealth of knowledge spanning 21 years, from the civil engineering and customer service industries.

The job was slightly hindered by wet weather slowing down work, however, strategic planning of works with Abigroup ensured delays were kept to a minimum. CMA are also working on a number of other significant projects such as the Fitzroy Flood Rehabilitation with BMD, Port Macquarie Airport Upgrade with EDI Works, Wigins Island Rail Loop with Abigroup, Boolgeeda Airstrip with Rio Tinto, and Roy Hill Airstrip with Hancock Prospecting.

For the Holbrook Bypass redevelopment, CMA took advantage of the RapidMix 400C—a fully computerised pugmill that ensures all ingredients are metered accurately in order to meet design/mix proportions. All material can be mixed through the RapidMix 400C to the optimum moisture content and can then be loaded directly into trucks at a rate of 400 tonne an hour, to be sent to the designated work area for placement.

CMA can cater for material stabilisation and blending for the Civil Construction, Environmental and Quarry Industries, and offer a number of services including, but not limited to: road base water mixing and stabilisation for road, rail and airport construction; 
environmental and soil contamination rectification; 
 select fill stabilisation; 
 paste backfill for mining applications; 
benitinite blending for land fill applications; and
roller compacted concrete for dam construction. They currently operate four pugmills throughout Australia, and their latest machine has the capabilities to weigh individual ingredients as well as produce RCC concrete.

This efficiency minimises the expensive, time-consuming grader conditioning of materials. It also has the beneficial capability to print batch records product traceability for QA/QC records.

For more information contact Continuous Mixers Australia, phone 0457 946 415, email: adrian@continuousmixers.com.au or graham@ continuousmixers.com.au, website: www.continuousmixers.com.au

Utilising their experience within the pavement and stabilisation industry, both within Australia and worldwide, CMA use the latest technology mobile pugmill units.

158 NSW PROJECT FEATURE HOLBROOK BYPASS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Southland Supply Group’s involvement in the Holbrook Bypass project consisted of supplying Abigroup, together with many of the major subcontractors on the project, with all their personal protective equipment and workwear.

Southland Supply Group is a leading industrial consumables supplier, with branches in Wagga Wagga NSW and Canberra ACT, and associate offices in Sydney, Melbourne, Brisbane and Albury. From their establishment in 1970, they have grown and evolved through diversification and acquisition, and have proven themselves as industry leaders.

Southland’s ‘Can Do’ attitude and approach is at the core of their Business. The entire company, from the boardroom to the warehouse, is passionate about customers and their needs! So, if you’re looking for competitive pricing, guaranteed availability, express delivery and dedicated after-sales support in your next project, ensure you call Southland Supply Group!

Dedication to prompt, personalised service has become a hallmark of their success. With experienced consultants available to visit you at short notice, together with reliable and flexible supply and delivery arrangements, Southland has become the first choice supplier for many corporate companies nationwide. Southland Supply Group’s involvement in the Holbrook Bypass project consisted of supplying Abigroup, together with many of the major subcontractors on the project, with all their personal protective equipment and workwear. Abigroup employees were supplied using the innovative Staff-Pack System, which breaks down bulk workwear and PPE orders into individually packed and supplied Staff-Packs—an excellent time saving and cost saving idea for customers. WWW.ANCR.COM.AU

For more information contact Southland Supply Group, 20 Nagle Street Wagga Wagga NSW 2650, phone 1800 77 22 91, website: www.southlandgroup.co NSW PROJECT FEATURE HOLBROOK BYPASS 159


160

NSW PROJECT FEATURE BOHEME BONDI

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


BEAUTY BY THE BEACH Boheme Bondi Project includes 3 Levels Underground Carpark, 2 Levels of Retail with thru site link between Hall & Obrien St, 2 Levels of 114 Serviced Adina Apartments and 5 Levels 45 Luxury Apartments, the residential tower is designed with natural flowing cures. Adding a new landmark to Bondi’s urban fabric, Toga Constructions have crossed and overcome numerous construction challenges, starting from the ground itself, to arrive at a complete sensuous curvaceous built-form, home of the new mixed-use Boheme Bondi development. The seven story structure is situated on the site of the former Hakoah Club, which was removed by an engineered staged demolition process. Geotechnical investigations revealed subsurface water travelling across sandstone, and a retaining wall situated along the site boundary requiring shoring and a need for a sizable anchoring & piling system stabilising the retaining walls and ultimately supporting the Boheme structure. Whilst the basement was excavated to allow for three levels of basement carparking, totalling 202 spaces, continual dewatering and CSM soil anchoring works addressed by the specialist geotechnical engineering subcontractor, were essential to achieve requirements of a tanked basement. Above ground, one of the main features of Boheme Bondi is the curved glazing, creating the facade and balcony balustrades and forming the external form for five levels of luxury residential apartments, rising above the two levels of retail tenancies and a 111 key Adina Apartment Hotel. To achieve the wave-like design, an innovative approach was employed both in terms of materials and methods, namely astute consideration to safety aspects whilst construction workers were working at heights. Toga’s in-house architectural team worked in conjunction with architects Bates Smart, to refine the design specifications, works methodologies ultimately assisting with design implementation and resolving buildability matters. The build is being carried out by the on site Toga team made up of the following disciplines; project management, contracts administration, site management, and construction labour. The facade structure, predominantly constructed from curved insitu concrete and precast elements, wrapped by approximately 2.5km of glass-and-steel balustrade was designed to work in conjunction with coloured pre-cast panels. Each design element was adopted for both aesthetic and functional value, functionally addressing some of the construction access requirements along the perimeter of the building. The exposed in-situ concrete owns an off-form finish, through prefabricated metal forms, creating standardised building curves. Constructing this non-linear form posed safety & design challenges with regards to formwork stripping, edge finishing (i.e finish to the concrete curved slab edge), balcony tiling and balustrade installation. All the above-mentioned activities required perimeter construction scaffolding and fall protection in order to construct the free-flowing curved perimeter. The standard rectangular shape scaffolding posed an interesting challenge, juxtaposed with the curved external form which was addressed by setting out rectangular scaffold sections on CAD. WWW.ANCR.COM.AU

Scaled concrete structure floor plans were utilised, allowing successful execution of the building curves & scaffold by way of detailed scaffold plans, and matching engineering techniques. The formwork contractor utilized a combination of conventional and system formwork techniques allowing for minimized edge exposure, decreasing the safety risk during installation. ‘Catch-decks’ and perimeter screening also controlled potential falls from heights and falling objects. The original design of the curved balustrade and full perimeter curved glazing was the subject of a feasibility study carried out by Toga, revealing there could have been potential detailing issues unless the initial concept design was modified slightly. The revised design, features faceted glass sections, gives the appearance of curves when viewed from street level. All the materials used for Boheme Bondi were required to be resistant to the effects of the salt-laden beachside air. Hence, all stainless steel that was used on the project has been coated with an extra corrosionproof clear coating, whilst material of all windows installed at Boheme, were Anodized Aluminum. Numerous Environmentally Sustainable Development (ESD) features have been incorporated into the design and the built form of the project. These include solar/gas heating; extensive use of LED lighting; and full height glazing in the bedroom and living areas of the apartments maximising natural light. The structure and façade have also been designed for thermal massing with practical measures including double-glazed windows and extra thermal insulation. The mechanical system is also energy-efficient, with the VRVF system design enabling individual unit-based power usage only. Working in conjunction with Waverly Council, public art elements were selected through a public art competition and are being integrated into the project in common areas, walls, hotel lobby and the canopy garden. This mix of permanent, semi-permanent and short-term artworks adds an important element for recognized community contribution. The Toga Group was established in 1963 as a property development and investment management group focusing on medium sized residential and commercial developments. Toga’s previous developments include (not limited to), the Darwin Waterfront with ABN Amro, for which they were awarded Best Mixed-Use Development at the 2008 Urban Taskforce Development Excellence Awards; and Jones Bay Wharf, winner of the 2007 Property Council of Australia Innovation & Excellence Award for Heritage & Adaptive Reuse. Other current Toga projects include $1Billion worth of developments across multiple stages in Darwin, multiple South Australian projects, and other prestige Sydney projects currently under construction, including Macquarie Central, a joint venture with LaSalle Investment Management, which is a project comprising over 600 apartments across five buildings; and Manor, a mixed-use redevelopment of Mansions Hotel at Potts Point. For more information contact Toga Group, Client Relationship Management, email livestaybe@toga.com.au, phone 02 8705 8403 NSW PROJECT FEATURE BOHEME BONDI 161


ENSURING THE ELEMENTS KEEP OUT

It’s not only the waterproofing products used on the external areas at Boheme Bondi which needed a degree of flexibility, so did the subcontractor who supplied and applied them. Geoseal provided a fast-response service to the project, providing a crew of up to five skilled workers to undertake all the waterproofing when required. Geoseal’s scope included all the rooftops, the level two, three and seven plant rooms, all external planter boxes, O’Brien Street and Grid Four facades, the car park plenum, level one courtyard canopy, level three slabs and the lift overrun. The majority of products used were low VOC Tremco polyurethane membranes, which provided an excellent barrier to water and moisture build up. “There were quite a few variations on the job,” said Geoseal Manager, Stephen Ninos. “Time management was crucial, as we needed to provide a rapid response to Toga at Boheme Bondi when the program required us on site, while also servicing our other projects. “We also installed insulation on the roof, using Tremboard, geotextile fabric and spreading pebbles over the top. For this there was an extra safety consideration, so our workers were harnessed on which adds an extra time element to the task. All our workers are harness-trained. We take great pride in our safety record, and ensure all employees have appropriate PPE and are aware of safety. 162

NSW PROJECT FEATURE BOHEME BONDI

“This has been a good project and one of the largest we have completed.” Geoseal have been in operation for three years, and are specialists in waterproofing, concrete grinding, epoxy floor coatings, concrete polishing, floor toppings and remedial works. Founder George Ninos has 15 years of experience in waterproofing and concrete coatings. Manager Stephen Ninos holds qualifications including an Honours Degree in Construction Management. The company has invested in high quality plant and equipment including diamond blade grinders up to 700mm dia, floor scrubbers, commercial vacuums, and equipment for installing torch-on membranes, in which their workforce have been trained and are certified as applicators. Other recent projects include Toga Manor at Potts Point; the battery recycling plant at Mount Druitt; Macquarie park residential development also for Toga; and the data centre at Macquarie Park for FDC Geoseal’s commitment to clients is founded on professional service, excellent workmanship and a complete focus on meeting the needs and requirements of the program efficiently, safely and to the highest standards. For more information contact Geoseal, George Ninos (mobile) 0410 029 979 - George@geoseal.com.au, Stephen Ninos (mobile) 0416 623 565 Stephen@geoseal.com.au, Website: www.geoseal.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


ENSURING A BEAUTIFULLY FINISHED FIT-OUT Achieving high standards in a short time is a balancing act which takes skill and experience – both of which Crown Projects possess in abundance. On the Boheme Bondi project, their scope of works included supply and installation of all the partition walls, including framing, plasterboard, FC sheeting and insulation; plasterboard ceilings and feature ceilings. The complication was the weather, which caused rain delays to the program. Through their site management and logistical skills, Crown Projects still ensured an exceptionally high standard of workmanship and finish was achieved, and that their works for 111 self-contained Hotel rooms and 45 Luxury Residential Apartments and ground floor retail areas completed in a timely manner. Crown Projects provide complete construction fit-out services. The company’s core capabilities include supply and install of internal partitions, suspended ceilings, wall cladding, glazed partitions, doors and frames, feature ceilings, joinery fit-out and painting. In order to expand their services to include supply and installation of large scale external cladding panels, the company recently purchased a WWW.ANCR.COM.AU

commercial CNC routing machine. This enables them to produce the panels in-house, offering a real benefit for time-sensitive construction projects, as Crown Group will be able to guarantee supply to site precisely when they are required for installation. Other recent projects include a demonstration of their external cladding talents, at Panorama Apartments in Crows Nest for Probuild. They have also recently completed internal partitions, suspended ceilings and cladding for the Naval Air Station HMAS Albatross at Nowra. With approximately 40 staff including qualified plasterboard installers and carpenters and a 15 year track record to their credit, Crown Projects offer their clients a thoroughly professional, price-competitive and quality fit-out service. Their team of experienced tradesmen work to high standards of safety and efficiency, meeting project milestones on time, every time. For more information contact Crown Group, 32 Canterbury Road, St Johns Park NSW 2176, mobile 0417 777 096, phone 02 8783 5288, fax 02 8783 5499, email tony@crowngroupaust.com.au, website www.crowngroupaust.com.au NSW PROJECT FEATURE BOHEME BONDI 163


THE SECRET TO BUILDING SAFELY ON SAND Poor geotechnical conditions bring out the best in a company like CF Group, giving them an opportunity to demonstrate new techniques and technology for giving a project like Boheme Bondi solid foundations. The challenges included the need to underpin and anchor the existing club building in order to prevent the road falling in, and replacing a sheet pile wall installed in the 1960s. CF Group contributed a whole new design concept to resolve the problem. “We had to go in while the demolition phase was happening with a CSM rig to chop through the concrete slab and make new walls down to the bedrock,” explained CF Group Managing Director, Tony Derham. “This was the most technically difficult part of the whole job, and needed to be done on the eastern, southern and northern boundaries of the Boheme site. We had to develop special grouting systems, because ground water flows across the subsurface rock. “Cutter Soil Mixing (CSM) was used for the wall system. This was the best solution, and resulted in a good looking wall system.” CSM is a specialist foundation construction process for constructing cutoff walls and structural load-bearing retaining walls. CF Group are the first Australian piling and foundations company to pioneer the technique, which involves a specialised German-engineered carrier rig to combine the site’s own soil with self-hardening binders, and delivers cost-effective and precisely engineered results. For the new Boheme building, CF Group constructed a tanked basement three levels below ground, and also provided underpinning and temporary shoring support, using a grouted anchor system. Over 200 ground anchors, 25m long and with a 70 tonne working load were installed, together holding up 12m of watercharged sand, the building and the road. 164

NSW PROJECT FEATURE BOHEME BONDI

CF Group had a crew of 20 on the job, comprising CSM trained operators and piling specialists who were directly trained by the rig manufacturers in Germany and France. The site Manager, Tony Page, has 30 years of piling experience and an extremely through knowledge of Sydney’s geotechnical ground conditions. Other projects CF Group has worked on recently include Meriton Apartments in Zetland, projects for TOGA Group, Becton, Crown International, PAYCE Properties, Toplace Developments and Great Tang Brothers. “We specialise in projects where the basement is going into waterlogged sand,” said Tony Derham. “In Botany, we dealt with a site with a plume of contaminants, where the DA specified a tanked basement. So we have constructed a tanked wall system which works independently of the dewatering system. “As geotechnical engineers, we work with the structural engineers to refine the structural design, and look for the safest option for the building.” CF Group has six qualified geotechnical engineers on staff, including one with structural engineering expertise also. Specialised software is used to create a sound geotechnical design, which integrates with the architectural and structural plans. CF Group offers a complete design and construct foundations service, including the civil construction component, to projects Australia-wide. Having this integrated capability means CF Group can deliver rock-solid results, putting every project on the soundest possible footing. For more information contact CF Group, 26 Cranbrook Street, Botany NSW 2019, phone 02 9316 4012, fax 02 9316 4062, website www.cfgroup.net.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


STUNNING FORMWORK PERFORMANCE Every project has its challenges, which creates opportunities for a company like Calcono to demonstrate excellence in innovation and delivery of formwork solutions. At Boheme Bondi, the complexities included rounded slab edges, a distinctive off-form finish for a very public area, and sequencing issues. The project consisted of three separate pours, and Calcono’s site crew of up to 50 personnel was divided into separate teams specific to each pour, each headed by a site foreman. Two foremans were in charge of teams working on each pour forming decks, columns and walls. One foreman was in charge of the operation of the PERI jump form systems that were being used to form the two main cores located in pours one and three.

only did this give a high quality finish, it was also very cost-effective and time-effective. “In the Through Link Corridor, which connects Hall Street to O’Brien Street, a special off-form finish was created using rough sawn Oregon timber for both straight and curved upstands located right throughout the Through Link. The timber was cut into different sizes to achieve the specified pattern, and the resulting textured grain effect looks really special.”

“Due to excavation issues early in the project construction, pours one and two for the majority of the project were several levels ahead of pour three, therefore breaking the project up into two separate stages,” explained Calcono Director, Stefano Calautti.

Safety was managed meticulously, with a fulltime Calcono Safety Administrator attending all site safety talks and toolbox meetings, and ensuring that all works were completed in accordance with the safety management plan, relevant codes of practice and WHS legislation. Other projects Calcono is currently at work on include Belvedere Apartments, North Sydney for Ganellen Pty Ltd; Broadway Plaza, Punchbowl for DeiCorp Constructions; and URBA Apartments, Redfern, also for DeiCorp Constructions.

“This meant that the sequence of the project needed to be changed, and caused several issues. Extra material was needed, as often key material would be trapped on certain levels, creating problems with material movement. Extra labour was also needed once pour three commenced to enable it to catch up to the rest of the project, and more craneage was needed to service separate stages.

Since 1989, Calcono has been providing specialised formwork services, across the commercial, industrial, residential, educational and recreational sectors. By combing decades of skilled experience with the world’s best, most innovative formwork systems, Calcono delivers the safe, timely and cost-effective solutions which turn design challenges into concrete achievements.

“One of the main visible features of Boheme Apartments is the wavy, curved perimeters of the building. We formed these edges by using prefabricated steel edge boards which were manufactured in pieces at the correct radiuses. These were reused all the way up the building. Not

For more information contact Calcono Pty Ltd, 1600 Canterbury Road Punchbowl NSW 2196, phone 02 9793 9233, fax 02 9793 9544, email formwork@calcono.com.au, website www.calcono.com.au

WWW.ANCR.COM.AU

NSW PROJECT FEATURE BOHEME BONDI 165


RAISING THE BAR FOR CLASS A stunning exterior like Toga’s Boheme Hotel and Adina Serviced Apartments at Bondi needs to be matched with a stylish interior. Long-time Toga collaborator IJF Australia Pty Ltd ensured an outstanding level of chic was achieved, with the impeccable quality of their bespoke joinery for the project. IJF manufactured and installed all the Built-in and FF&E Joinery including front-of-house Kitchens with Island Bench, Bathrooms, Ensuites and Bedrooms, Desks and Mirror Units, as well as Laundries, Linens and Storage. FF&E items included Bedside Tables, Bedheads, Buffet Units, Sofa Arms, Lobby Coffee Tables and Chairs, Reception Counter and a magnificent Lobby Computer Table. IJF has a longstanding reputation for delivering beautiful results for large scale projects. Now smaller and boutique high-end projects can also benefit from IJF’s expertise and attention to detail, with the establishment of IJF Living, a division which fills a market niche for complete renovation and interior design solutions from concept to installation under the quality IJF Australia brand. For more information contact IJF Australia Pty Ltd, 41-43 Cormack Road, Wingfield SA 5013, phone 08 8349 7400, Tender Enquiries: davidm@ijf. com.au, website www.ijf.com.au

Boheme Bondi, NSW

166

NSW PROJECT FEATURE BOHEME BONDI

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


THE GROUNDED APPROACH ENSURES EFFICIENT RESULTS Excavation is a dirty job by nature, and someone’s to do it. That’s where Turbo Charlie Plant Hire come in for a client like Toga Group, completing bulk excavation works for the wall site between the rock anchors at the Boheme Bondi site efficiently, accurately and safely. Turbo Charlie provided a Bobcat, Track Machine, excavators and a saw, with experienced and fully-ticketed operators, and completed the works quickly. “It was a good project – Toga are great to work with,” said Turbo Charlie Plant Hire Spokesperson, Mary Spiteri. “Turbo Charlie Plant Hire is committed to occupational health and safety, and safe work environment policies. We supply all plant, equipment and trucks with RTA registration, Log books, Service History, Amber Flashing Lights, and Fire Extinguishers; and our certified and experienced operators all have OHS green cards, full insurances and OHSE training.” For over 40 years, this family owned company has been providing Sydney and surrounds with an on-call resource base of machinery and hands-on expertise, for projects across the commercial, industrial and residential sector. Some of the company’s other regular clients include Mirvac, Frasers Property, Deicorp, Watpac, Parkview, Delta Group, Western Earthmoving, Next Constructions and Probuild. Other recent projects have included Rouse Hill Town Centre, Brookvale Oval, Magenta Shores (The Entrance), Central Park Broadway, Clemton Park Village, WWW.ANCR.COM.AU

Westmead Children’s Hospital (Backyard Blitz Charity Event), and Belmore Sports Ground. Turbo Charlie’s capabilities in the civil contracting arena are extensive, and include bulk and detailed excavation; trenching, drainage and footings; saw cutting; spoil removal; haulage; vibration free excavation in rocks; plumbing pipeline and electrical pipeline site preparation; and slab and driveway preparation. The company are also licensed for bonded and friable asbestos removal; contaminated waste removal; minor demolition and site remediation. The company’s inventory of plant and equipment available for wet or dry hire includes all sizes of excavators, Bobcats, Case 85 XT (Uniloader), JCB 520-40 Telehandlers, CAT Multi Terrain Loader, Water Cart, Tipper Trucks, Rollers, Truck & Dog Services, and Hammer/Auger/Broom/ Saw/Sweepers/Forks. The company can also obtain other machines if required, at competitive prices. And when projects require extra manpower for civil construction tasks, Turbo Charlie can provide experienced, trained and ticketed civil plant operators, drivers and general labour.

For more information contact Turbo Charlie, Turbo: 0407 246 763 Peter: 0411 752 513, Office: 02 4573 6304 fax 02 4573 6374, email turbocharlie@ bigpond.com, website www.turbocharlie.com.au NSW PROJECT FEATURE BOHEME BONDI 167


a place to connect Gasworks is set to light the way for Brisbane again Main Construction Company : FKP Construction Project end Value : $102 Million Completion : August 2013 Architects : Cox Architecture Pty Ltd Structural Engineer : Robert Bird Group Surveyor : Landpartners Limited

With more than 30 years’ experience in the Australian property industry, it is only fitting that one of Australia’s leading diversified property and investment groups is bringing one of Brisbane’s most historic sights back to life. FKP Property Group is bringing the highly anticipated urban master planned community Gasworks to fruition, a community that will change the face of modern Brisbane. FKP Property Group Director of Development, Mark Jewell said this community was perfectly located 1.7km from Brisbane’s CBD and within the prestigious 17 hectare Newstead Riverpark Precinct. “Gasworks will become a vibrant and desirable urban village,” he said. “Like the urban transformations of Darling Harbour in Sydney and Docklands in Melbourne, Gasworks is set to become a thriving cosmopolitan hub of integrated retail, commercial, residential and civic spaces surrounding the iconic Gasometer Frame.

of streets, homes and businesses. It facilitated the growth of the city’s population, prosperity and confidence then and this new development will help it do that again. The new Gasworks will showcase a commercial sector with ultra modern office suites, a retail precinct with the vibrant collection of retail stores, eateries and meeting places, and a residential offering with designer apartments, community spaces and contemporary amenities. The latest stage in this development known as Gasometer 1 which is due for completion in mid 2013 will feature 7,800m2 of A grade office accommodation across four levels, a two level commercial annex measuring 1,300m2 and an 8,000m2 retail precinct boasting a full-line Woolworths supermarket, fresh food market, dining, services and specialty shops. “We are proud to say that construction of Gasometer 1 is on track with a ground floor slab, which boasts measurements of 2.25 rugby fields, now completed. “This design of this rare boutique commercial building allows tenants a range of leasing configurations and it is one of the only buildings to offer large contiquous floor plates that will be completed in the city’s northern fringe in 2013.” “With direct frontage to Skyring Terrace, Gasometer 1 provides panaromic views of the Brisbane River, Hamilton Hill, Bulimba and Newstead Waterfront Park. “It truly is framing a vibrant lifestyle from every floor.”

“Gasworks will unite Brisbane’s most prestigious inner northern suburbs of Fortitude Valley, New Farm, Teneriffe and Hamilton.” ‘Gasworks’ is a name that dates back to the 1860’s, a time when the site was in fact Brisbane’s primary energy supplier generating light for thousands

168

QLD PROJECT FEATURE GASOMETER PROJECT

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The final work on this building will be nothing short of momentous for Brisbane residents following the project as 26,500 cubic metres of concrete will be used which is equivalent to water in 10.5 Olympic pools, while the 2300 tonnes of reinforced steel utilised will be equal to over 1.5 times the reinforcing steel used in the Storey Bridge. It will also include a 3000m2 public plaza surrounding the iconic Gasometer frame, activating the precinct fronting Skyring Terrace and Longland Street in the heart of the Newstead Riverpark precinct. The next stage of the Gasworks Precinct Gasometer 2, which will feature a further 1000m2 of retail and 23,400m2 of commercial space and become the new headquarters of Bank of Queensland upon its completion in 2014. Gasometer 1 designers Cox Rayner Architects director Richard Coulson said the Gasometer Plaza had been a major architectural consideration for the surrounding buildings. “A double-height roof canopy located over the Gasometer 1 Retail Plaza and measuring 126 metres in length will become the main pedestrian spin connecting the retail and commercial precincts to the Gasometer frame,” he said. “We wanted to move away from the model of internalised

WWW.ANCR.COM.AU

air-conditioned spaces and create and open and airy breezeway that is more comfortable in the Queensland climate. “As well as connecting the precinct, it will ensure the retail section features natural light and is pedestrian friendly. “It will also connect to the new public transport and infrastructure, right through to the Brisbane River so there is both a retail and recreational benefit.” As a listed developer and major player in the Australian property and investment market, FKP’s strategy of diversification and integration has enabled the group to build a comprehensive property portfolio that capitalises on its proven expertise in development, construction, land subdivision, retirement village ownership and management, property investment and asset management. “It’s a dedication to developing nothing but first-class properties that defines FKP and sets us apart from the rest,” Mark said. For more information contact FKP Property Group, Level 5, 99 Macquarie Street Sydney, NSW 2000, phone 02 9270 6168, email nina.lesnanska@fkp. com.au, website www.fkp.com.au

QLD PROJECT FEATURE GASOMETER PROJECT 169


The specialists in Traffic, Acoustics, Data and Parking With a rich history built on carrying out extensive projects in the inner urban parts of Brisbane it is only fitting that in its 30th year TTM is involved in a development as substantial as the Gasometer Project. TTM was founded in 1982 and grew rapidly throughout the 1980’s to become one of Victoria’s leading traffic engineering consultancies providing professional services to the public and private sectors. The company then went on to establish a data collection division in 1987, where it began developing highly advanced traffic survey and data collection equipment technology. A Queensland office was established in Brisbane in 1988, which was then followed by a Sydney base in 1997. Principal Director Brian Camilleri said in the mid 1990's the company adopted a unique business plan that positioned it firmly within the urban development sector, from which it continues to provide the majority of services.

170

QLD PROJECT FEATURE GASOMETER PROJECT

“Early into 2000 we introduced acoustic engineering as a new capability to meet the growing demand of environmental noise impact assessment requirements of development applications,” he said. “Acoustic consulting services have since grown to contribute to a significant part of the company's revenue. “From relatively small beginnings TTM now boasts offices on the Sunshine and Gold Coasts in an effort to service the growing demand of regional centres.’’ TTM is a unique company that has grown to become one of the largest specialist traffic and transport consulting firm in Australasia. The company provides an integrated range of services tailored to the development and infrastructure sectors covering: • Traffic Engineering • Transport Planning • Traffic Modelling • Transport Data Collection

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


• Acoustical Engineering • Parking Advisory Services. TTM’s enthusiastic and proactive board of directors and its key people embody the group’s foundation and provide the leadership and direction needed in such exceptional projects as the Gasometer, RNA redevelopment, Indooroopilly Shopping Centre expansion and Sunshine Coast University Hospital. “These are significant developments in each of these areas and the need for total control in access, car parking and traffic management is paramount,’’ Brian said. “It was exciting and challenging to work on the Gasometer project as it allowed me to draw on my specialist skills in development planning and design. “Having the backing of a team of 40 highly qualified staff meant that if necessary I was confident I could draw on their individual knowledge and expertise to achieve the best possible result for our clients.

Despite being a leader in their field, even going so far as to develop transport policies, the TTM team are not resting on their laurels and are heavily promoting their experienced acoustic consulting division Soundmatters, servicing all aspects of building, environmental and industrial noise. “As a progressive leader in the acoustics field, TTM promotes the importance of acoustic design for all development planning and building applications. “A thorough understanding of the basic physical principles of acoustics and vibration, coupled with expertise in advanced measurement, analysis and modelling techniques, enables us to guarantee the best solution possible.” For more information contact TTM Consulting Pty Ltd, 129 Logan Road, Woolloongabba QLD 4102, phone 07 3327 9500, email ttmbris@ ttmgroup.com.au, website www.ttmgroup.com.au

“Second best on this project was not an option because it is providing not just a structure but a lifestyle option for Brisbane residents. “That is why TTM were involved right from the original master planning through to preparation of the development applications assessing access intersections, car parking, pedestrian links and service vehicles.”

WWW.ANCR.COM.AU

TRAFFIC

. PARKING . ACOUSTICS

QLD PROJECT FEATURE GASOMETER PROJECT 171


civil engineering expertise “We value long term relationships with each individual client; relationships based on loyalty and success,” said Civil Unlimited Pty Ltd Director Richard Scomazzon. The fact that Civil Unlimited is clearly focused on professionalism, pride, performance is testament to the commitment of its directors and the dedication of its employees to deliver excellence every time. This has been showcased in a variety of projects including the Enoggera Army Barracks, Trade Coast Bus Depot and in one of Brisbane’s most anticipated developments – Gasworks.

Here Civil Unlimited’s team were able to showcase a variety of their skills in earthworks, roadworks, drainage and traffic signal intersection works. “This is a master planned community designed to be a blend of residential and business precincts and it was vital that we overcame any challenges easily and provided a proactive project management service. We have carefully developed innovative management systems that place Civil Unlimited at the forefront of industry standards in order to meet the expectations of all project stakeholders. This project involved the detailed management of critical stakeholders and project design coordination to ensure our client’s expectations in regards to quality, budget and time were achieved” Since beginning operation in 2008, Civil Unlimited has grown to provide quality civil engineering construction services to both public and private enterprise with the ability to undertake varying sized development and infrastructure projects. “We are proud to have an experienced team of skilled and dynamic professionals who are committed to providing the highest level of service and ensuring all aspects of any project are managed effectively and efficiently from start to finish every time.” For more information contact Civil Unlimited Pty Ltd, Unit 1/84 Newmarket Road Windsor, QLD 4030, phone 07 3357 4934, website www.civilunlimited.com.au

172

QLD PROJECT FEATURE GASOMETER PROJECT

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


ESD, Mechanical & Electrical Consultants Commencement Date : January 2010 Completion Date : Mid 2013 Client : FKP Limited Developer : FKP Property Group Architect : Cox Rayner Builder : FKP Constructions Capital Value : $130 million (Gasometer 1)

The Gasworks is a significant urban renewal project located at Newstead Riverpark in inner city Brisbane. The master planned community will provide residential, retail, leisure and commercial facilities, and a vibrant plaza space. From the 1860s, the site was home to Brisbane’s Gasworks, a main source of power for the growing city’s street lighting, public buildings, factories and homes for the next 100 years. The centrepiece of the Newstead Gasworks was the Gasometer frame which will be carefully restored to provide a distinctive landmark in the new community. Floth was appointed by developers FKP to provide expertise in Ecologically Sustainable Design (ESD), Mechanical and Electrical services for Gasometer 1: a retail ground floor precinct, 4 level commercial tower and 2 level commercial annex, spanning over one hectare between Skyring Terrace and Longlands Street. Some of the project’s challenges related to the sheer size of the overall development. The Gasworks is a significantly sized urban renewal project providing a range of apartments, office, retail and leisure space to a broad variety of users across the 10 hectare development. The commercial development on Skyring Terrace provides 4 levels of office space and ground floor retail. The ground floor retail area is almost fully tenanted already, with a mix of convenience retail and boutique dining.

WWW.ANCR.COM.AU

The 2 level commercial annex located on Longlands Street, will incorporate 2 levels of commercial office and ground floor retail, consisting of a full line Woolworths, fresh food market, Terry White Chemist, Medical Centre and smaller retail tenancies, providing fashion, food, bars and entertainment. Future provision has been allowed for a residential tower to be built above. A pedestrian link will run through the spine of the development, lined with alfresco dining restaurants and cafes. Floth also worked on services access for the Gasometer itself, to prepare it for future uses. It is expected that the feature will be opened up as a public space in the longer term. A number of sustainability measures have been incorporated into the development. In the commercial development on Skyring Terrace, the indoor air quality will be improved by requiring 50 per cent more outside air within the indoor office environment than is normally required in a building of this type. This improvement to indoor air quality will be maintained via automatic carbon dioxide monitoring of office spaces, which will increase the level of outside air supplied into the indoor environment as required. A large rainwater storage tank and collection system has been incorporated into the design, which will supply non-potable water for toilet flushing for the commercial and retail components of the development, as well as landscape irrigation. The environmentally sustainable targets set for Floth include GBCA 5 Star Green Star Office Design (Version 3) rating, GBCA 5 Star Green Star As Built (Version 3) rating, and 4.5 Star NABERS rating. Gasometer 1 is due for completion in mid 2013. For more information contact Floth, phone 07 3252 0977, fax 07 3252 2499, website www.floth.com.au

QLD PROJECT FEATURE GASOMETER PROJECT 173


Upgrading a vital transport link The Cardwell Range Realignment will improve traffic flow and safety on the Bruce Highway. A 4km section of the highway will be upgraded and realigned to reduce steepness. Wider road shoulders will be constructed and the sharpness of curves on the road will be reduced.

Located approximately 15 kilometres north of Ingham in Queensland, is a four-kilometre section of the Bruce Highway which forms a vital link across the Cardwell Range. Around 3,200 vehicles use this important transport link on a daily basis. Therefore it came as welcome news when it was announced that this section of the highway would undergo a $115 million upgrade, jointly funded by the Federal Government and the Queensland Government. The project encompasses the overtaking lane on the southern side of the range through to the bottom of the range, and just north of the Rungoo railway crossing. In addition to improving traffic flow, the Cardwell Range Realignment project is a major safety upgrade to this particular section of the Bruce Highway. Although the realignment is only a small section of road length-wise, the topography and natural heritage environment of the project site has required the construction of substantial infrastructure, including the

174 QLD PROJECT FEATURE CARDWELL RANGE ROADWORKS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


180-metre long, high-level viaduct, one of the centrepieces of the project. In addition, there has been the construction of the Rungoo railway overpass, which is a critical safety upgrade to the highway. A large cutting through the crest of the range and new access roads to the area’s upgraded Hinchinbrook Lookout (providing safer access for visitors to the attraction), also form part of the Cardwell Range Realignment. The alignment has also reduced the steepness of the Bruce Highway through the range, incorporated wider road shoulders and reduced the sharpness of the road’s curves. Slow vehicle passing lanes on both the northern and southern side of the range have also improved the traffic flow, enabling the safe overtaking of heavy vehicles. The site’s location, geology and natural heritage environment, combined with the devastating effects of Cyclone Yasi and rainfall seven times higher than average, all posed great challenges on this major realignment project, which began in August 2010.

WWW.ANCR.COM.AU

However, despite these challenges, all key aspects of the Cardwell Range Realignment have been completed, including the project’s main infrastructure such as the viaduct, railway pass and access to the lookout (which will officially opened once the project is complete). Construction of the Cardwell Range Realignment project is being carried out by the Cardwell Range Alliance, which is a partnership between the Department of Transport and Main Roads and Abigroup Contractors. Ensuring a minimal impact on this natural heritage area was a huge focus of the Cardwell Range Alliance. The four-lane viaduct, a number of fauna passages including underpasses and canopy bridges, improvement of water quality and extensive revegetation plans were all designed to mitigate the impact on the environment. Extensive consultation and constant communication and liaison with project stakeholders by the Cardwell Range Alliance has also been integral to the Cardwell Range Realignment project.

The Bruce Highway is the only transport link in the area, therefore liaising with stakeholders, including residents, government and non-government landholders, and road users was essential. Disruption to the flow of traffic has tried to be kept to a minimum, with the road open throughout the upgrade and advertising carried out throughout the project to provide information to road users. The Cardwell Range Realignment is now open in it’s entirety to the public with the only part of the project remaining to be completed is access to and the redevelopment of the Hinchinbrook Channel Lookout with that expected to be complete by October/ November this year. For more information regarding the Cardwell Range Realignment, contact Cardwell Range Alliance on 1300 796 662, email cardwell@ebc. net.au or visit their website www.ebc.net.au/ cardwell. Alternatively you can write to Cardwell Range Alliance at PO Box 2447, Townsville QLD 4810.

QLD PROJECT FEATURE CARDWELL RANGE ROADWORKS 175


TEAM Rock Anchors – Ground Engineering and Anchoring Specialists Over the past seven years TEAM Rock Anchors has established itself as the leading drilling and ground engineering company for major infrastructure and commercial projects in SouthEast Queensland. TRA has earned its reputation as a leader in providing effective, efficient and timely drilling, anchoring and shotcrete works for both large-scale government-funded and commercial developments. Significant commercial & public building basement contracts completed in TRA’s relatively short history include the Police Barracks (Milton), Greenslopes Hospital, Polaris Data Centre (Springfield), U.Q. Oral Health, Empire Apartments (Rockhampton) and stage 2 of 111 Mary / 222 Margaret St. (formerly known as Vision). TRA was recently also awarded the retention system subcontract on the new government building at 1 William Street. Notable amongst the civil and infrastructure projects in TRA’s portfolio are multi-million dollar scopes on the Boggo Road Busway, Airport Link, Clemm 7 tunnel, Hale Street Link (Goodwill Bridge), Centenary Highway, Eastern Busway, Cunningham Highway, Clermont Coal Mine, 176 QLD PROJECT FEATURE CARDWELL RANGE ROADWORKS

Gateway Motorway Upgrade, Ipswich Logan Interchance, Dinmore to Goodna Ipswich Motorway as well as a number of Trackstar projects. To that list can now be added the Cardwell Range Upgrade. TRA were originally engaged in late 2011 to provide acceleration to the ongoing retention works, which, over the 18 months + that followed, involved significant labour and plant resources, including 6 different drill rigs ranging from high-production rock-drilling tophead machines to our 39 tonne excavator rig, capable of significant reach, both above and below its sitting position. Our works were completed in June 2013, with the road opening to traffic not long after. TEAM Rock Anchors is proud to be associated with the Cardwell Range Upgrade project as well as the Abigroup / Cardwell Range Alliance and their skilled project team. For more information contact Team Rock Anchors, 8 Andrew Campbell Drive Narangba QLD 4504, phone 07 3888 6775, fax 07 3888 6114, website www.teamra.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Expert industry experience and innovation

Working on the Cardwell Range realignment project, particularly the impressive 180-metre viaduct - the centrepiece of the $115-million Bruce Highway upgrade, was always going to be an exercise in innovative thinking for the Walter Wright Cranes’ team in Mackay. However, with significant experience in large construction developments, the realignment project was always going to be in expert hands. “We put a lot of planning into installing the girders for the viaduct and the other bridges for the project,” says Walter Wright Cranes’ Race Ford. “For the viaduct, we used a Demag CC2500 450-tonne crane in superlift configuration. After we installed the first spans from the abutments we then moved onto the viaduct girders to install the centre spans. The drama being, we had a 7% down fall and a 5% cross fall on the bridge, coupled with the fact that weight was also going to be a problem when lifting from the bridge spans. “We designed lightweight, in-house, engineered ramps to allow for the down and cross falls, enabling us to set up level on the centre spans.” Walter Wright Cranes also installed the project’s other bridges including the Rungoo Rail pass, Hinchinbrook Lookout Bridge and a single-span “enviro” bridge to allow fauna to traverse without traffic interaction. From the company’s more than 100 staff (at the Mackay depot), around 10 workers were deployed to the project. A 300-tonne crawler crane, 130-tonne all terrains, 45-tonne rough terrain and a 25-tonne Franna crane were used for various stages of construction. Having been in business for more than 40 years, Walter Wright Cranes Australia, which is part of the McAleese Group of companies, continues to work on a number of large projects. “We’ve had projects where we’ve had 12 to 15 of our 170-plus fleet, onsite,” explains Race. “Our team at Walter Wright have extensive experience in the crane field. From offshore jetty/wharf construction, wind turbine installation, dragline erection, mine maintenance, bridge construction and general taxi hire.” Offering wet and dry hire cranes and a full range of services, in addition to its crane operators, Walter Wright Cranes has its own service department with boilermakers and painters, and an onsite engineer. For more information contact Walter Wright Cranes Australia, 102 Farrellys Road Paget, QLD 4740, phone 07 4955 1477, fax 07 4955 1891, email walterwright@ walterwright.com.au, website www.mcaleese.com.au

WWW.ANCR.COM.AU

QLD PROJECT FEATURE CARDWELL RANGE ROADWORKS 177


Cardwell Range Roadworks, QLD

178 QLD PROJECT FEATURE CARDWELL RANGE ROADWORKS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Cutting to the concrete core

The main challenge for the Townsville Concrete Sawing & Core Drilling team working on the Cardwell Range Realignment project was the requirement to cut a large number of kilometers of cement treated base (CTB) at 550mm deep. This was found to be unusually abrasive on the blades, but the problem was quickly resolved by purchasing an 84 horsepower roadsaw and working with suppliers to produce specially made blades to suit the saw. This enabled the team to use harder bond blades, thereby increasing the metres cut, which resulted in a cost effective way for the team to meet production deadlines. As the name implies, Townsville Concrete Sawing & Core Drilling specialise in concrete cutting and core drilling, as well as asphalt cutting, wall and floor sawing, wire sawing, ground penetrating radar (GPR), and hydro excavation. The company has been in business for over 15 years, and has a team of 12 highly trained staff, many of whom have been with the company for a number of years. On several occasions throughout the Cardwell Realignment project, there were 6 concrete cutters onsite to keep up with production demands. In addition to this project, Townsville Concrete Sawing & Core Drilling have plenty of experience on large construction jobs. WWW.ANCR.COM.AU

The team are currently working on Townsville Port Inner Expansion (TPIX), which involves the demolition of the old Berth 8, construction of the new Berth 8, as well as the construction of the new cruise liner terminal buildings. They are also working on the upgrade and reinforcement of Aplin's Weir for the Townsville City Council. Another recent major project was for the Federal Government at Townsville's Lavarack Barracks Single LEAP (Living Environment and Accommodation Precinct). As one of the largest concrete sawing and core drilling businesses in the area, Townsville Concrete Sawing & Core Drilling are always able to service their customers and offer their clients a comprehensive and skilled team. To find out more about Townsville Concrete Sawing & Core Drilling Pty Ltd, give the team a call on (07) 4775 7492.

For more information contact Townsville Concrete Sawing and Core Drilling Pty Ltd, 62 Punari Street Currajong, QLD 4812, phone 07 4775 7492, email brett@townsvilleconcretesawing.com QLD PROJECT FEATURE CARDWELL RANGE ROADWORKS 179


FUTURE-MAKING AT NATHAN AND THE GOLD COAST The staff and students at the $150 million Griffith Health Centre and the $40 million Sir Samuel Griffith Centre are well-placed to continue to create the research programs and tested outcomes which actively solve today’s problems, and to develop and demonstrate new solutions for the future.

At Griffith University, leading-edge ideas have been given built form with the opening of two outstanding new buildings. At the Gold Coast Campus, the $150 million Griffith Health Centre (G40 Building), which is the University’s single largest investment in a single building in its 40-year history, and at the Nathan Campus in Brisbane, the spectacular $40 million Sir Samuel Griffith Centre, Australia’s first solarpowered, off-the grid teaching centre. Constructed by Laing O’Rourke, the new 10-storey Griffith Health Centre forms a key part of the health hub being developed around the Gold Coast University Hospital, and is an important facility in terms of establishing the precinct’s dedicated focus on study, research and medical employment. All Griffith University’s Health programs on the Gold Coast will be brought together in the new Health Centre, including the schools of medicine, psychology, dentistry and oral health, as well as multi-

180 QLD PROJECT FEATURE GRIFFITH UNI HEALTH & TEACHING FACILITY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


disciplinary programs such as anatomy, social work, nutrition and dietetics. Hands-on learning opportunities for students will be a focus, with the Centre delivering a range of community health services like physiotherapy, audiology and oral and dental care, complementing and extending the services on offer at the GCUH. Medical research has also been prioritised, with facilities for Griffith Health Institute’s clinical trials program incorporated into the Centre, which will provide an appropriate and ‘real-world’ backdrop for the activities of researchers. The Centre was officially opened on Friday 19 July 2013, by Australia’s Governor General, her Excellency the Honourable Quentin Bryce AC CVO. Sustainability was a clear priority for the design and construction team. The sustainability consultant recommended a range of measures, including comprehensive vegetation and fauna management plans and a site specific Environmental Management Plan developed by the builder and the design and construction managers.

In terms of sustainable materials and design, The Griffith Health Centre features recycled timber, recycled steel, shading on the doubleglazed windows, low-energy lighting, low-flow taps and water devices, natural gas heating and an irrigation-free landscaping plan based on naive and endemic drought-tolerant plants. All materials selected were low VOC, with E-zero board, carpets, paints and furniture used to ensure the best possible indoor air quality, and all outside air is being pre-conditioned to control and limit mould growth. At the Nathan Campus, the Sir Samuel Griffith Centre is the literal embodiment of the principle of sustainability, an especially appropriate one given Griffith University was the first in Australia tto offer a Bachelor of Environmental Science. This Six Star Green Star building is Australia’s first zero-carbon University building, and is powered entirely by renewable energy in the form of solar panels, integrated photovoltaic cells, and a breakthrough hydrogen-metal hydride storage technologies system which was developed partly by Griffith University Professor Evan Gray, leader of the principal node of the

National Hydrogen Materials Reference Facility (NHMRF).Based at Griffith, this is a state-ofthe-art reference laboratory that focuses on hydrogen storage materials in order to resolve issues around the storage and distribution of renewable power. Designed by Cox Rayner Architects and built by Watpac, the Sir Samuel Griffith Centre’s interior is illuminated extensively by natural light and features extensive ventilation. The architecture allowed for materials use o be minimised, and has resulted in a building where the activities within are partly transparent to the world without. Part of the thinking behind the Centre was developing a model which showcases the suitability of this off-the-grid power system for use in isolated buildings in remote areas including schools and other critical community facilities. Efficiency of all systems was made a priority by the design team, which included a substantial powerhouse of engineering expertise both from Australia and abroad to resolve the multiple electrical, mechanical, structural and sustainability engineering challenges. A digital electronic energy management system was developed and installed, which ensures the solar and hydride systems deliver power smoothly and in a manner which efficiently meshes with teaching and research activities. The mechanical system uses excess energy generated during the day by the 1124 solar panels to chill water overnight for the main air-conditioning system to use the next day. A second air-conditioning system delivers precise levels on temperature and airflow to each individual workstation and desk, making for a highly-energy efficient solution. Water efficiency has also been prioritised, and rainwater collected from the roof will be used for toilet flushing and landscape irrigation. Along with the new Health Centre, the Sir Samuel Griffith Centre demonstrates the University’s deep commitment to advancing the wellbeing of the community, both on a personal level, and on the planetary one. With these outstanding facilities, their staff and students are well-placed to continue to create the research programs and tested outcomes which actively solve today’s problems, and to develop and demonstrate new solutions for the future. For more information contact Griffith Uni, website www.griffith.edu.au

WWW.ANCR.COM.AU

181


182 QLD PROJECT FEATURE GRIFFITH UNI HEALTH & TEACHING FACILITY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Switched-on skills with the power to solve our customers challenges Managing complexity and risk goes with the territory for Electrical Reticulation Design Services Pty Ltd (ERDS) when High Voltage Power installations are involved. These skills were invaluable for Griffith University, which had an expansion timeline to service the university’s rapid growth and increased demand for facilities. Their Southport Campus expansion needed to provide teaching facilities and a new health centre quickly, which required an urgent and innovative way of modifying the standard facilitation of design and construct planning. ERDS were engaged to resolve this unique challenge. ERDS designed the Electrical Distribution Substation enclosure and HV cable / conduit layouts for the new facilities. The overall plan included temporary and finalised civil design parameters which catered for the numerous number of construction activities on site. The construction schedule required that the substation enclosure had to be designed, built and energised well before the completion of the main building works and associated bulk earth works for the surrounding landscape area. Therefore, ERDS produced separate designs for both the temporary and permanent cable routes throughout the construction phase, so as not to conflict with work crews, concrete batching plant, cranes and other services. Of the final substation and cable/conduit design, only the cable pit at the entry to the substation enclosure was built initially, and a temporary conduit system designed which traversed the site along a route which ERDS determined would not impact the other works. ERDS worked closely with the electrical contractor (CLM) to ensure constructability, especially given the route involved changes of grade of up to three metres at various points. The resulting design was installed within six weeks, with Energex using the conduit system to commission the substation. This enabled building works to be completed months before final earthworks. The design of the substation required ERDS to work closely with all the other consultants and Energex to get an acceptable outcome. Because the substation required the installation of dry type transformers, a number of challenges had to be addressed including equipment, personnel and cable access to the enclosure, ventilation, and earthing of the ultimate installation. The substation enclosure was built to comply with the requirements of Energex Substation Standards, AS2067 and AS3000. The permanent conduit system has been designed to include a bank of nine conduits and a series of cable pulling pits to suit the ultimate arrangement. This delivers a degree of future-proofing, by allowing for extension of the conduit system to service future installations if required. ERDS Senior Planning Officer David Zemek and Senior Design Officer Charlene Margetts worked to ensure the successful negotiation, design, approval and subsequent construction of the project’s HV electrical infrastructure package. ERDS personnel worked closely with Energex, Laing O’Rourke, Fredon (building electrical contractor) and CLM (a rated electrical construction service provider) to ensure all key stakeholders needs were addressed, and programming and constructability issues successfully resolved. WWW.ANCR.COM.AU

This project fell under the auspices of the Energex Large Customer Connection Policy as the supply to the site was greater than 1MW. This meant Griffith University could choose whether to procure the design and construct of the supply from the Network Service Provider (Energex), or from an External Service Provider. In this case, the University chose the NSP, however ERDS were engaged to design the staged civil works which would enable Energex to make supply available. ERDS has been servicing the private subdivision and construction industry at large, electricity supply industry, regional councils and transport authorities in Queensland and New South Wales since 1997. The company’s team of designers and engineers also provides lighting designs for public space amenity lighting, road and pedestrian lighting designs and sports fields; and designs for traffic signals and Intelligent Transport Systems. ERDS delivers hundreds of projects each year. ERDS capabilities include designing electrical distribution networks for between 240 and 33,000 volts; design for large customer connections of loads over 1MVA; designs for residential, rural residential, commercial and industrial subdivisions; and designs for alternative energies including solar, gas and wind. One recent alternative energy project ERDS has just completed is the design of the electrical connection assets for Landfill Gas Generation at Willawong in Brisbane. The company’s team of electrical and civil engineers also provides lighting designs for public space amenity lighting, road and pedestrian lighting designs and sports fields; and designs for traffic signals and Intelligent Transport Systems. “ERDS has almost 200 years of design experience in the Electricity Supply Industry and over 100 years in design of Public Lighting and Traffic Signals. Our technical services are considered as industry leaders with recognition as “A” Rated consultants on a wide variety of services for supply authorities in Queensland and New South Wales,” said ERDS Director, Merv Roseler. “ERDS’s recent reappointment to localbuy procurement contract for Engineering Consultancy Services will ensure that we will continue our long-term relationships with many Queensland Councils as a Preferred Service Provider of engineering consultancy services, through their panel memberships.” Due to their diverse skills and capabilities, ERDS has developed a solid client base including State Electrical Supply Authorities in NSW and Queensland; Local Councils; State Government departments; road authorities; construction companies; property developers; engineering, architecture, and urban development consultancies; the mining sector; and embedded generation and renewable energy projects. For more information contact Electrical Reticulation Design Services Pty Ltd (ERDS), Unit 7, 505 Lytton Road Morningside QLD 4170, PO box 578 Morningside 4170, phone 07 3899 6299, fax 07 3899 4299, website: www.erds.com.au QLD PROJECT FEATURE GRIFFITH UNI HEALTH & TEACHING FACILITY 183


Enlightened engineering illuminates bright minds As a University which nurtures future genius, it’s logical Griffith University uses innovative products like the Light Beams in the new G40 building’s lecture theatres. Designed, manufactured and installed by Lin-Eng in association with Mike Arnott, these clever electronicallycontrolled fixtures do away with the need to erect scaffolding every time the lights require maintenance or inspection. The Light Beams are made of a specially designed aluminium extrusion. This is suspended by stainless steel cables which attach to a diversion assembly and back to a hoist machine located on the gantry at the front of the theatres and above the false ceiling. This allows individual light beams to be lowered easily via the operating panel, eradicating at-heights maintenance work.

specialist hoisting equipment, hydraulic power units, manufacture of parts for washing machines, and supply and installation of cooling towers. With their combination of substantial trade skills, and smart design and planning, Lin-Eng ensure clients like Griffith University can rely on timely manufacture of engineer-certified products, and an installation process which efficiently meets program milestones and delivers an A-Grade result. For more information contact Lin-Eng, Unit 4/37 Blanck Street Ormeau QLD 4208, phone 07 5540 7126, fax 07 5540 7103, email: expoell@bigpond.net.au

In the large lecture theatre, 11 light beams were installed, comprising 5 traverse beams ranging from 12m to 22m long, which fit into recesses in the ceiling and 6 beams ranging from 5 to 10m long, located down the side walls and concealed in pelmets. A walkway down the centre of the theatre above the ceiling gives maintenance access to the hoist assemblies. In the small theatre, 3 light beams 15.5m long and one at the front 9m long were installed. “The side wall lighting beams in the large theatre created a challenge with long horizontal distances for hoist and power supply cables, due to the fact all the drive machines and power cable supply reels had to be located on the gantry level at the front of the theatre above the false ceiling,” said Mike Arnott. “In addition, two side wall beams had to follow the double contour of the ceiling profile. We have designed and installed similar equipment in four other lecture theatres on the campus – G26, G30, G39 and G52. Each project is specifically designed to suit the architectural and client requirements, with discussions as the concept design stage to ensure coordination with architectural and structural elements.” Lin-Eng is an experienced engineering and fabrication company with a wide range of specific expertise including custom fabrication projects,

184 QLD PROJECT FEATURE GRIFFITH UNI HEALTH & TEACHING FACILITY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Another milestone job for hvac leaders Triple M Mechanical Services have extensive experience in the health sector, where their integrated design, construct and install capabilities enable them to maintain excellent quality control. This is crucial for spaces dedicated to health, like the new Griffith Health Centre (G-40) at Griffith University. The $150 million health centre is the largest investment in a single building the university has made, and has been designed to achieve optimum sustainability. Mechanical services are a major component of any building’s energy use, so the systems Triple ‘M’ supplied and installed needed to be efficient, while also delivering high quality air and ensuring a comfortable indoor climate. Triple M supplied and installed 370 Sinko Exposed Fan Coil Units (FCUs) as part of the G-40s mechanical services. These are a low-static chilled/heating water FCU, and suitable for the variety of spaces in the building, which include clinical spaces, lecture theatres, offices, and research laboratories. Each space has individually-variable HVAC depending on use, making the system as a whole highly energy-efficient. Previous major health sector projects Triple M has completed include design and construct installations at Liverpool Hospital, Macquarie WWW.ANCR.COM.AU

University Private Hospital, Blacktown Hospital, Prince of Wales Hospital, Randwick Private Hospital, and the Douglas Building at Royal North Shore Hospital. They have also undertaken extensive work across the research, Close Control and pharmaceutical sectors, including GlaxoSmithKline, the CSIRO Research facility, the Garvan Institute, AstraZeneca, Merck Sharp and Dohme, Pharmaxis, Baxter Health Care and Pfizer. What gives Triple M an edge in the highly competitive HVAC industry is their broad range of expertise and capabilities, including in-house design and engineering, ductwork manufacturing, and installation facilities using directly employed labour for piping and sheetmetal. With offices in New South Wales, Queensland and Western Australia, Triple M have the capacity to provide the full lifecycle suite of services to projects, from full design and construct packages through to service and maintenance.

For more information contact Triple M Mechanical Services, 56 Overlord Place Acacia Ridge QLD 4110, phone 07 3272 1177, fax 07 3272 2199, website www.triple-m.com.au QLD PROJECT FEATURE GRIFFITH UNI HEALTH & TEACHING FACILITY 185


Intelligent solutions for moving people A Tertiary Institution like Griffith University exists to push the envelope in terms of design and engineering, and so does Innovative Lift Consulting (ILC, formerly known as International Lift Consultants). As the preferred Vertical Transportation Engineering Service Providers for all major Queensland Universities, they were responsible for the design, engineering, tendering, project management and certification of the six new lifts and two new escalators installed in the new Griffith University Health Centre. The design involved complex traffic algorithms, to ensure the lifts would meet the movement requirements of clinic users, staff and students to clinical spaces, classrooms, lectures, large auditoria, theatres and laboratories. The lifts ILC designed for the project include a goods lift with a capacity of 3000kg/40 persons, a 2000kg/26 person internal passenger/goods lift, a dedicated public/disabled Main Entry lift with 26-person capacity, and a Group of three centrally located 26-person capacity lifts providing the Primary Circulation for the public, staff and students. All were manufactured to ILC’s specifications by International Firm Kone Elevators (Kone), and incorporate Kone’s highly energy efficient, MX Gearless Machine Room-less Traction Drives.

LED illuminated lift buttons, indicators and screens. All 6 Lifts have full DDA compliance, full stretcher capacity, hands-free automatic connecting emergency lift car telephones, and UPS battery emergency passenger release systems in event of a power failure.” ILC also designed, specified and project managed the manufacture and installation of two semi-weather exposed escalators between levels three and four, which each have a maximum capacity of 9000 persons an hour, moving them at .5m/second. These 30 degree incline escalators feature 1000mm step width, are automatic reversible and have mullionless clear glass balustrades. ILC Principal, Bryan Fulcher, has more than 34 years of Vertical Transportation Engineering Experience, and holds qualifications including mechanical engineering, business management, data processing, Quality Assurance auditing, and Project Management.

“All the equipment is the latest technology, highly energy efficient and with low power consumption, delivering the optimum in ‘green’ footprints” explained ILC Principal, Bryan Fulcher.

Under his direction, ILC have completed a vast number of projects for Queensland Universities including Griffith, QUT, USQ, Southern Cross, Bond, Sunshine Coast and UQ, and also a wide range of commercial projects across Australia and internationally. Their expertise is highly sought-after by clients seeking engineered vertical transportation systems which will deliver optimum standards of operational excellence, energyefficiency, and end-user safety.

“Other features of these lifts include smooth and quiet riding characteristics, accurate floor levelling, efficient linear door operation, invisible 3D light ray door protection systems, LED lighting including

For more information contact Innovative Lift Consulting Pty Ltd, PO Box 100 Sanctuary Cove QLD 4212, phone + 61 417784245, email: bfulcher@ilcpl.com.au

186 QLD PROJECT FEATURE GRIFFITH UNI HEALTH & TEACHING FACILITY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


One-stop shop for joinery / carpentry & project management Having a combination of hands-on trade skills, design expertise and state-of-the-art equipment gives Australian Joinery Products the ability to deliver multifaceted excellence in joinery and carpentry both onsite and offsite. For Griffith University’s G40 Health and Teaching Facility, their scope included the design, manufacture and install of a diverse range of joinery items, and onsite carpentry works in both the large and small auditoriums. The remit of off-site manufactured items included kitchen benches and cupboards; stainless steel sinks and benches; serving counters and benches; laminated workstations including benches; credenzas; pigeon holes; vanity benches and cupboards; reception counters; white boards and pin boards. Australian Joinery Products also manufactured and supplied all the shelving and storage including fixed wall and strip shelving, chemical storage cupboards, lockable storage cupboards; in addition to all the FF&E items and some special joinery items. The on-site carpentry scope included all joinery installation, in addition to timber tiered seating framing involving approximately 5000lm LVL joists and bearers, timber tiered seating trusses, timber stairs, approximately 600m2 of acoustic Tasmanian Oak timber and fabric backed wall linings, approximately 100m2 of tongue and groove flooring and freestanding Tasmanian Oak timber batten screens. “There was a large amount of design and construct elements to this project, utilising our very skilled and professional workforce,” said Australian Joinery Products General Manager/ Director, Scott Euler. “A noteworthy feature was we were able to manufacture the acoustic timber fabric backed panels up to 6.4m off-site, and then hang them into position. This required very detailed workmanship, as no two panels were the same, with variations from WWW.ANCR.COM.AU

curved to raking.” All the timber used on the project was FSC-certified, and low VOC adhesives were used throughout, in keeping with the client’s high ESD standards for G40. In excess of 25 Australian Joinery Products employees worked on the project, including supervisors, cabinetmakers, carpenters, apprentices, machine operators and assemblers. Australian Joinery Products also subcontracted a team of sheet metal workers for manufacturing and installing the stainless steel laboratory grade benches and reagent shelving. “Our successful completion of this project and others is testament to our good name,” said Scott. “We also successfully completed a $4 million contract for joinery works at the Gold Coast University Hospital for Lend Lease, and are currently completing joinery works at the Sunshine Coast University Private Hospital for John Holland, where our contract value to date is just over $3 Million.” Australian Joinery Products have the capabilities to project manage and deliver a variety of works in a single program package. The company’s workshop is equipped with the latest technology including beam saws, panel saws, CNC’s and edgebanders, and there is a bona fide architectural drawing division. Australian Joinery Products ensures excellent results through a focus on systems, procedures and stringent quality control measures. For more information contact Australian Joinery Products Pty Ltd, 41 Production Avenue – Molendinar QLD 4214, phone 07 5563 3183, Jim Parsell – Managing Director, Scott Euler – General Manager/ Director QLD PROJECT FEATURE GRIFFITH UNI HEALTH & TEACHING FACILITY 187


TWICE THE ACHIEVEMENT MAIN CONSTRUCTION COMPANY : Lend Lease CLIENT : Whitsunday Regional Council COMPLETION : October 2013

Mechanical : Water Infrastructure Group surveyor : RPS Electrical : Pacific Services Group

The Bowen & Proserpine Water Treatment Plants involve the construction of a 16.5 megalitre plant for Bowen as well as a 14.5 megalitre plant for Proserpine. Lend Lease delivered double the results with the Whitsundays Water Treatment Plant project, which comprised the simultaneous construction of two plants, one to service Bowen and one to service Proserpine, and a 3.5km pipeline for the raw water intake and treated water discharge at Proserpine. In addition, the Lend Lease team (formerly known as Abigroup Water) provided the detailed design for mechanical engineering elements, delivered the electrical works as a Design and Construct package, and contributed substantially to the external pipeline design. Both plants can deliver between 14ML and 16ML of treated water a day, with capacity to expand for future needs. Lend Lease had a team of up to 14 on the project, including project manager, safety adviser, superintendent, supervisors, admin, and engineering staff including mechanical, structural, civil and electrical engineers.

Lend Lease added value engineering to the project through cost-saving initiatives including the use of steel panel construction for the treated water tanks instead of 3ML concrete tanks, and the shrinking of the site footprint for both plants to deliver savings and a reduced CO2 footprint. The external pipeline route was also re-routed to minimise disruption to the main road of Proserpine, and also council access to their work depot. In terms of the plant technology, GHD were engaged to consult on the design, with savings offered by Lend Lease such as the clarifier being changed from a tube settler to a Lamella plate clarification process. The works program comprised construction of four 70m x 30m sludge beds both 4m deep; bulk earthworks and asphalt for the main plants; construction of six water-retaining structures per site including concrete tanks. The main pump buildings were constructed of core-filled

188 QLD PROJECT FEATURE BOWEN & PROSERPINE WATER TREATMENT PLANT

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


blockwork and structural steel, the chemical buildings of Lysaght steel and ColourBond; and the control buildings are timber-framed structures. “All the buildings and structures are cyclone-rated, with the ability to withstand a Category C cyclone and winds of 77.7m/second, which is the highest possible wind rating for Category C,” said Lend Lease Project Manager, David Fox. “It is not as easy managing two sites as it is a single one, but we were able to transfer knowledge between the two through the lead engineer and superintendent, and apply learnings from one site to another.

the mechanical and electrical subcontractors. That was a conscious part of the tender process, to provide local employment. Also, as this is a regional project, the majority of our (Lend Lease) staff on the project relocated to the area for the construction period, as did the mechanical and electrical contractors, which contributed back into the local economy.” Lend Lease has completed numerous major infrastructure projects around the country, including Adelaide Desalination Plant, the Odour Management Program Alliance for Sydney Water, Hunter Treatment Alliance and Packages 2 and 3A of the Sydney Water North West Growth Centre project. Lend Lease also provides operation and maintenance services to Australian and New Zealand water companies.

“This $45 Million project has delivered a successful outcome for the community, and is a value-for-money, high-quality installation. “It also contributed substantially to the local economy in terms of jobs, with all the subcontractors on the project coming from the local area except

For more information contact Lend Lease, 52 Walker St, Townsville QLD 4810, phone 07 4781 0600, fax 07 4781 0699, website: www.lendlease.com

Skills on call for fnq On a busy site, completing scaffolding whilst in the thick of the action is a challenge. Bowen Industrial Hire (BIH) is up for the job, which they recently undertook at both the Bowen and Proserpine Waste Water Treatment Plants. BIH was engaged to supply, erect and dismantle the scaffolding for safe access, works platforms for laying blocks and roof fall protection. “All scaffolding erection was managed by our site Supervisors and performed by a dedicated team of certified Scaffolders and Trades Assistants. The challenges the team faced were inclement weather and working in and around the numerous contractors involved,” said BIH Manager, Paul Hillery. “Nonetheless, there were no injuries or incidents reported, which is credit to our team and to the site safety management of Abigroup, Barrier Reef Contracting and Water Infrastructure.” WWW.ANCR.COM.AU

BIH is a locally owned and operated firm employing approximately 30 personnel providing hire of manpower and equipment to mining industry and construction clients including Thiess, Xstrata, Leighton and John Holland. Their skills-base includes Scaffolders, Doggers, EWP Operators, Trade Assistants, HR Operators and Traffic Controllers. BIH also erect, hire and service a comprehensive range of scaffolding, access equipment, temporary fencing, EWPs, Telescopic Handlers, tilt tray trucks, earth moving equipment, office amenities, Portaloos and shipping containers; and can provide Traffic Control Management and signage.

For more information contact Bowen Industrial Hire, Lot 4 West Street, Bowen 4805, phone 07 4786 6566, fax 07 4786 6577, email: bowen@ bowenindustrialhire.com.au

QLD PROJECT FEATURE BOWEN & PROSERPINE WATER TREATMENT PLANT 189


state-of-the-art The Verde Townsville Project constructed by Hutchinson Builders is a 12 level 5 Star GreenStar Office. MAIN CONSTRUCTION COMPANY : Hutchinson Builders CLIENT : Finders Street Tower Pty Ltd PROJECT CONSTRUCTION END VALUE : $44 Million Base Build. $16 Million Fit Out. COMPLETION : September 2013 ARCHITECT : ML Design surveyor : Mitchell Brandtman structural/civil ENGINEER : Robert Bird Group

190 QLD PROJECT FEATURE VERDE TOWSVILLE

Whether you’re a university student in Sydney, Canberra or Northern Queensland, a tourist relaxing on Hayman Island, a grocery buyer in Sydney’s northern beaches or just enjoying a cold one at Murrumba Downs Tavern, you’ve probably unknowingly benefited from the expertise of one of Australia’s longest-standing construction companies. In an industry where boom and bust take their toll, Hutchinson is definitely a survivor, celebrating 100 years in May 2012. “Since the onset of the GFC we’ve actually grown

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


from about 900 staff to 1300,” says Hutchinson services manager, Alan Tayt. Mr Tayt laments that “construction in Queensland fell off a cliff in 2008,” then Cyclone Larry devastated the coast. Hutchinson continued to grow through their mining construction ventures but remained busy on the Queensland coast, particularly in Townsville. That’s good news for a city where an estimated 2500 construction jobs were lost during 2011. If ever an area had desperate need of new infrastructure, it was Townsville. Even as the largest city in northern Australia, Townsville found itself playing poor cousin to Brisbane and Cairns, whenever major developers thought about regional investment. Governments wanted to decentralise but found an acute shortage of regional accommodation. It was a chicken-and-egg problem: Government and private firms wanted regional office space, but did not want to commit without seeing movement on construction. Builders did not want to take large risks without firm tenancy in place. Despite the stalemate, numerous entities got together to create the momentum that would eventually lead to the

WWW.ANCR.COM.AU

construction of Verde, Townsville’s first 12 storey 5-star green-design office and commercial/ retail precinct. Once three State Departments committed to occupying significant floor space, Hutchinson took over construction in early 2012. It was a moment that the original site purchaser, Stephen Gosling of Sterling Securities, described as a “coming of age” for Townsville. “Townsville is one of the fastest growing centres in the nation and clearly deserves projects of this quality and vision,” he says. “The city is experiencing a boom in investment now as it recovers from national disasters and stressful international financial conditions. Sustainability is the new construction norm. It’s a national priority and with a project like Verde, the city will play its part in moving sustainable decentralisation and construction many steps forward.” In December 2007, when the 4040 square metre site was first purchased for $7.5 million, construction costs were projected at around $53 million but will be closer to $80 million when the tower opens in September 2013. Verde takes up 2500 square metres of the larger site, which is part of a massive $80 billion revitalisation of Townsville CBD. “Verde lifts the bar in terms of green standards for CBD high-rise,” says Mayor, Les Tyell, “and will attract more government services and investment.”

ozone sensitive materials, energy-reducing window glaze and high-efficiency noise abatement. Adding to Verde’s environmental credentials are energy-efficient lighting plus rainwater retention and recycling. NABERS also noted Hutchinson’s installation of energy-saving air-conditioning, comprehensive waste reduction systems, sustainably sourced building materials and reduced greenhouse gas emissions at all points of construction. Townsville MP Mandy Johnstone, says that Verde has ‘turbocharged’ the Townsville region. “This is part of a strategy to locate a huge number of Government public servants in the area. This kick-starts the local economy, not just construction, but retail and commercial sectors.” About 350 full time jobs have been created during the 18 month building phase. Hutchinson will continue to be active in the region, with the $40 million Ergon Townsville office block now also under construction. It will boast the same eco-friendly reputation that Verde has acquired, keeping Hutchinson top-of-the-list as Australia’s leading environmentally-focussed builder, for at least another 100 years. For more information contact Hutchinson Builders, 83-87 Duckworth Street Garbutt QLD 4814, PO Box 7261 Garbutt QLD 4814, phone 07 4755 8000, fax 07 4755 8055

Under Hutchinson’s eco-friendly design, Verde received top marks from NABER Environmental Rating Agency for use of

QLD PROJECT FEATURE VERDE TOWSVILLE 191


192 QLD PROJECT FEATURE VERDE TOWSVILLE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Quality and loyalty above all “Verde Towers is probably the best managed project I’ve ever worked on,” says Queensland Reo Fixing manager, Washington Mendes.

Mr Mendes. “Extreme weather systems can destroy businesses. Cyclone Larry alone killed off many, many building projects in the area. Companies just folded.”

“Once construction started, everything ran so smoothly. It is one of the few projects I’ve seen up close where the management were happy, the site owners were happy, the unions were happy, the workers were happy. It has been a pleasure to work on.”

This makes companies like Queensland Reo Fixing both pioneers and survivors in such a difficult business environment. There is no cutting corners in North Queensland construction. Not in materials quality, and definitely, says Mr Mendes, in the area of industrial relations. “Professional relationships between management and workers, between construction company and the community, is key to success.”

In fact, according to Mr Mendes, a number of the managers from the various construction companies involved, recently quipped that they were sorry to see the construction coming to an end, such was the harmony on site. It’s a great outcome for a project that had something of a chequered start. Queensland Reo Fixing actually quoted on the structural reinforcement of all the concrete, at least 4 years before work commenced. Both the tendering companies and Townsville locals were becoming exceedingly frustrated with the “hole in the ground on Flinders Street” but Mr Mendes believes that “it has all worked out very well, now we are so close to completion.” Under the conditions of construction in North Queensland, it is important that project management is without unnecessary drama. “There are enough things that can go wrong as it is,” says Mr Mendes. The simple costs of construction in North Queensland tend to be higher than other parts of the country. In such a cyclone-prone area, building codes require around 10% more steel in all concrete reinforcement. This not only adds to the cost of the materials, but increases transport costs and the cost of placing the concrete into the structure. It also increases labour costs with the need for more experienced staff to get the coded ratios right. The costs of labour in the region tend to also be higher, as compensation for the probability of extreme weather conditions. And those weather conditions themselves, particularly heavy rain, can add to costs by shutting down sites for anything up to 3 months at a time. “Meanwhile, workers continue to be paid,” says WWW.ANCR.COM.AU

For this reason, Queensland Reo Fixing has made a point of building a reputation in the sunshine state, of being strict on deadlines, budgets, timelines, planning and safety. It is a company emphasis that has seen the steel and concrete reinforcement service company expand rapidly into such diverse areas as civil engineering projects, mining, prestressing slabs, formwork reinforcement, footings, piers, in situ wall reinforcing, stairs and lift wells. All that in just 15 years. “It’s about getting good people – we have team members who have 40 years experience in this sort of work. You can’t find a substitute for that kind of experience.” Mr Mendes says a project like Verde is gratifying from so many standpoints. “Obviously, it has been 12 months or more of solid work for our team. We’ve done everything on this project from footings to reinforcement of every floor, up to level 12 and the roof. It has been gratifying to see our workers enjoying the project. But more than that – you can feel the effect this project is having.” With so many projects having been pulled in recent years, with the devastation of Cyclone Larry, with the impact of the GFC on investment up here, the locals are seeing something tangible, that really looks impressive. For more information contact Queensland Reo Fixing, PO Box 85 Townsville QLD 4810, mobile 0405 613 851, website: www.qldreofixing. com.au QLD PROJECT FEATURE VERDE TOWSVILLE 193


a green storm-proof skin for verde Between the abundant sun and the extreme winds and storms of cyclone season, the striking facade of Verde Townsville has to be able to withstand elemental forces without compromising aesthetics. SGI Architectural supplied a brilliant, eco-friendly solution, with customised Alpolic® /fr cladding. SGI worked closely with Brisbane-based facade fabricators ACLAD Pty Ltd who specifically engineered the project’s Alpolic® /fr to withstand cyclonic wind loads. Alpolic/fr is composed of a non-combustible mineral core sandwiched between two skins of 0.5mm thick aluminium. The result is a highly stable, lightweight and durable material that can be bent, curved or shaped to meet the requirements of any design. The lightness of the panels also makes for a rapid and safe installation process, which is a major bonus for builders. SGI supplies Alpolic®/fr to projects around Australia, in a range of finishes including Solid, Metallic, Sparkling and Prismatic colours. There is also a new NaturArt Series featuring Stone, Timber, Metal and Abstract finishes, which have been created through the use of a unique image-transfer coating system. The surface coatings for all SGI’s Alpolic® /fr panels are based on a three coat, three bake Lumiflon based fluoropolymer paint system,

194 QLD PROJECT FEATURE VERDE TOWSVILLE

applied using a Die Cast system to ensure a uniform colour and a smooth, UV-resistant and low-maintenance finish. Alpolic® /fr also carries the Eco-Specifier tick, which makes it a positive benefit for Green Star projects like Verde, which was the first building in Townsville to achieve the Five Star Green Star certification, which recognises an extremely high level of sustainability in materials, methods and engineered systems. For over 25 years SGI Architectural have been supplying quality building facades to the Australian Construction Industry including eco-friendly Alpolic fr Aluminium Composite Panels, Prodema Timber Composite Panels, Swisspearl Cement Composite Panels, Moeding Natural Clay Tile Facades, Eurobond Non-Combustible Rockwool Cored Sandwich Panels as well as Architectural Glass. Other recent projects SGI Architectural have contributed their expertise and quality products to include Queensland Children’s Hospital and Robina Hospital in Queensland; Fiona Stanley Hospital and Cockburn Community Health Centre in Western Australia; PEGS School in Victoria; and Randwick Racecourse, T2 Sydney Airport, Chifley Square and Top Ryde Shopping Centre in New South Wales. For more information contact SGI Architectural Pty Ltd, Unit 31/5-7 Inglewood Place, Baulkham Hills NSW 2153, phone 02 9620-7988, website: www.sgi-architectural.com.au

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


a unique pour for verde

Handling the logistics of pouring concrete 12 storeys off the ground is all in a typical day’s work for Mick O’Rourke. Mick’s company, O’Rourke Concrete Constructions has literally laid the foundation for some of North QLD’s largest building projects over the last 17 years. And not just the foundations – each floor in each multi-level construction requires a concrete floor and support. It’s not something that will get thought about much once the carpet goes down and the staff moves into the office space of the new Verde in Townsville. “The Verde project is one of a kind,” says Mick. “There’s no other building like this – particularly in Northern Queensland.”

Complicating the pour was the desire for the Verde project managers to achieve Green Star rating. This meant a high proportion of reconstituted material. The sheer amount of green-oriented equipment in the building used to recycle water, store rainwater, as well as create huge amounts of storage for diesel fuel, also presented extra challenges for O’Rourke. “All these storage areas have to be created and reinforced, especially in a climate of high temperature variation and cyclonic building codes. It complicates the formulae,” says Mick. “In total, we poured about 9,000 cubic metres – that’s a lot of concrete, poured dozens of metres off the ground. You get one chance, you take a lot of time, and it has to be right. Logistically, it was one of the greatest challenges O’Rourke Concrete Construction has faced.”

Mick cites several issues which make Verde something very different in Australian construction. “You might be surprised to hear that the climate in Townsville poses peculiar problems when pouring concrete for a multi-storey building.”

As a Townsville local, Mick found it personally satisfying to have his company’s name on the Verde project. “It creates a major commercial and Governmental hub. It’s a huge economic boost.”

“The large fluctuations in temperature for example, create extreme stresses on concrete which have to be taken into account,” says Mick. “The formulae for this pour at Verde are unique.”

For more information contact O'Rourke Concrete Constructions, 52 Powell Street Wulguru QLD 4811, phone 0438 893 416, email: orourkeconstruction@bigpond.com

WWW.ANCR.COM.AU

QLD PROJECT FEATURE VERDE TOWSVILLE 195


Verde Townsville, QLD

196 QLD PROJECT FEATURE VERDE TOWSVILLE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


engineered for excellence on every level

Early involvement by Shutterflex on the Verde Tower project in Townsville resulted in both an effective and highly aesthetic sunshading solution and a very cost-effective safety measure during construction. Shutterflex have in-house engineering design capabilities, which enabled them to work with the builder and with the architects, ML Design, to conceptualise and manufacture customised products for the project. Full-size prototypes were made and tested for cyclonic conditions, including a flying debris test, and a sun analysis carried out to assess optimum placement. Shutterflex then manufactured and installed 4,500m2 of fixed aluminium grating-style sunshading in powder coated Teal Gloss and Eternity Silver Kinetic, extending from levels 4 to 11 on all elevations; and extruded aluminium Sunblades in Zeus White measuring 800mm x 75mm which form the vertical profile for the southern elevation and have been installed horizontally on key areas to protect the glazing. Verde was designed with the facade set back from the slab edge, and the grating and its support structure of specially designed and extruded I-beams (1,200 in total) running from slab to slab providing total edge protection – a real cost-effective safety advantage for Hutchinson Builders. “We are an engineered solutions company, with a strong engineering background in-house,” explained Shutterflex Managing Director, Peter Ryan. “Early involvement means we get to engage with the builder and the architect and have discussions around options and solutions. For Verde we were a fairly significant part of the design, and I’m very proud of the result – it looks great. We were on very stringent timelines as the screens were installed level by level to coincide with the 16-day pour cycle. Our supply chain had to be spot-on. “Because Shutterflex use Australian metal and manufacturing on all our products here in Brisbane, we have total control over our supply chain, WWW.ANCR.COM.AU

which minimises risks. It is a feather in the cap of Australian manufacturing that smart design and manufacturing processes can deliver timely, optimum, cost-effective solutions for projects like Verde.” From their design and manufacturing base in Acacia Ridge, Shutterflex have completed projects around the country, including Darwin, Perth and Sydney. Other recent Queensland projects include Cairns Hospital and Rockhampton Hospital. The company’s designers work with 3D modelling, which allows for clearer communication with clients about designs. The workshop, staffed by tradequalified metalworkers and skilled machine operators is equipped with CNC routers, an automated punching system and an injection moulding system for producing customised components for shutters. The company’s capabilities include a wide range of aluminium shutters, louvers and screens, all manufactured under Quality Management Systems certified to ISO 9001. Shutterflex is also National Code Compliant, and dedicated to ecologically sustainable development and excellence in workplace health and safety. “Having the ability to engineer, design and manufacture means we can create solutions which combine sunshading qualities with architectural aesthetics,” said Peter. “We are constantly innovating, that’s what motivates us.”

For more information contact Shutterflex, phone 07 3277 5428, website: www.shutterflex.com.au QLD PROJECT FEATURE VERDE TOWSVILLE 197


a force in sustainable design The $30M Global Change Institute Building will include 4 Levels plus a basement with a gross floor area of 3,680 m2. The building will essentially be an extension of the existing Steele Building on the UQ St. Lucia Campus.

198 QLD PROJECT FEATURE UNI OF QLD - GLOBAL CHANGE INSTITUTE

Client : The University of Queensland Main Construction Company : McNab Constructions Project end Value : $30 Million Completion : July 2013 Architect, Interior, Landscape : HASSELL Structural / Civil Engineer : Bligh Tanner Quantity Surveyor : Rider Levett Bucknall

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The Global Change Institute Building at The University of Queensland (UQ) is a pioneering force in sustainable design practice and research. The 4-storey building, designed by Hassell Architects, is an extension of the existing heritage-listed Steele Building on the UQ St Lucia Campus. It will act as a hub for the development of new technologies and research into global issues such as population growth and climate change.

areas. Level 2 has seminar and small group working rooms from which the courtyard space can be accessed as a breakout and informal meeting area.

This highly innovative building will also be Australia’s first tertiary education building to achieve net zero energy output- by targeting a “Zero Carbon and Zero Energy” strategy. Bill Boyd-Law, General Manager of Construction at the University of Queensland, says pioneering such state-of-the-art technologies has been challenging. “The sustainability features supported by the University to accommodate spatial requirements and the degree of risk to experiment with new construction materials and systems has inherent issues.”

The basement level houses a battery store, rainwater storage tank, solar inverters, building air handling equipment and other special technologies including a grey water treatment system. There is a platform from which people can view these new technologies in action.

Initiatives undertaken to meet this goal include the use of a sub-basement labyrinth system, which will draw cool air throughout the building. Other features include the use of solar power, solar comfort cooling and operable layered facades to control light and air flow. A special roof made of ethylene tetrafluoroethylene (ETFE), controlled by pneumatic action, will also help to mediate light interception in a large public atrium, which will feature a living green wall and waterfall. In addition, the building will house a central control, monitoring and display facility, directly linked to UQ's renewable energy systems and the 1.22MW solar array, Australia's largest solar flat-panel photo-voltaic grid electricity generator. The PV solar array reduces the St Lucia Campus's peak electricity consumption by 6 per cent and carbon emissions by 1.14 kt CO2e per annum. The primary aim of the 3680m2 building will be to demonstrate sustainable technological research and trial sustainable building solutions. Spaces include meeting rooms, seminar rooms and ad-hoc meeting spaces, as well as a main exhibition zone, which is designed to show groups new sustainable technologies. The building has been cleverly designed to allow a connection to the outdoors from most WWW.ANCR.COM.AU

The headquarters and offices for the Global Change Institute staff are on level 3 and consist of open plan work spaces and a board room. Staff can break out onto the balcony that overlooks the courtyard space.

As part of its sustainable philosophy, the building houses open, paperless multi-space learning and office environments. In an effort to promote energy efficient travel to the University, bike storage and additional shower facilities are also included in the building's design. There have been a number of challenges in the design and construction of the GCI building, which has required ongoing communications between all parties involved. This includes building material selections and campus-wise initiatives to address the Living Building Challenge requirements. That is, a building that makes a positive contribution to climate and ecology as an energy provider with zero carbon and waste footprints. The University funded an additional research team and consultants to directly deal with the Living Future Institute at a high level to negotiate alternative approaches that can benefit the project and campus more directly. Furthermore, the integration of fire separation and heritage requirements into the adjoining heritage listed Steele Building has been a challenge. According to Mr BoydLaw, this has been addressed by the University “allowing specialized fire engineering and heritage consultants to work collaboratively with the architect to develop options and details, negotiating and eliminating existing constraints, to allow best design outcomes.”

For more information contact The University of Queensland Brisbane, St. Lucia, QLD 4072, phone 07 3365 1111, website www.uq.edu.au

QLD PROJECT FEATURE UNI OF QLD - GLOBAL CHANGE INSTITUTE 199


structural steel and architectural steel specialists Bridge Fabrications is a family-owned business operating from Rocklea, Brisbane. The company services South East Queensland for architectural and structural steel projects. Founded in 2001 the company has grown to become an important player in the structural steel marketplace. During the course of business, directors David and Anthony Ridout found that there existed a need in the market for a boutique steel fabricator, which was capable of producing high quality architectural steel for the Brisbane marketplace. With highly skilled project managers, draftsman and foremen on board, Bridge Fabrications has grown from a small family run business into a medium sized structural steel business. Projects undertaken range from refurbishments to large portal sheds, with the company specialising in medium sized structural steel projects. The company has invested in cuttingedge technology to ensure all projects are accurately cut and fabricated to exact standards. Using modern 3D software, each project is managed from the saw through to being delivered on site. The Global Change Institute (GCI) was an intricate project that demonstrates the company’s ability to transform complex architectural visions into reality. It involved an extremely high level of coordination and detailing to ensure the design intent could be realised. The building showcases the craft of structural steel, which is a feature trade within the building. Bridge Fabrications worked on the building’s main and atrium roof, two sets of stairs and level 3 walkway, the greenwall, plus the loading dock canopy- and has employed a number of new and innovative products and processes throughout. The structure is made from 100% Australian steel and all products are Greenstaraccredited and where possible, locally sourced. This is unique to this project and is markedly different from other construction projects in Brisbane.

The building’s atrium roof is made from an ETFE (Ethylene tetrafluoroethylene) membrane, which is currently the first application of this type of structure in Australia. This technology was previously used at the Water Cube Swimming Pool that was built for the 2008 Beijing Olympics. Bridge Fabrications’ Anthony Ridout explains this technology, whereby “essentially, temperature controlled air is pumped through a plastic membrane pillow roof creating a temperate climate below and by adjusting the amount of air trapped inside, brightness can be adjusted as the pillow is inflated or deflated. To meet the challenge of ensuring the ETFE would work as designed, it was critical that all steel components in the fabrication and erection of the atrium roof were perfect to the millimetre.” Upon application of the ETFE membrane to the steelwork in January 2013, Anthony says, “the installers commented on how well the steelwork was made, installed and stated that in only 20% of cases worldwide does the steelwork fit in the way it was designed. Bridge Fabrications workmanship fell into the 20% category and not one piece of atrium steelwork needed modification. This is testament to the detailing, fabrication and erection excellence of the steelwork at GCI and demonstrates Bridge Fabrications commitment to high quality workmanship.” In addition, to ensure high precision, robotic plasma cutting and etching was utilised to minimise errors in fabrication by robotically marking beams to enable millimetre perfect fabrication of beams and cleats. The company has been involved with refurbishments ranging from the highly visual Eagle Street Pier redevelopment, to the creation of the new RSPCA headquarters in Wacol, Brisbane, as well as the Ipswich Rugby Club. Bridge Fabrications is committed to excellence in engineering and service, with the GCI project again demonstrating professionalism and the use of quality steel products. For more information contact Bridge Fabrications, PO Box 272 Archerfield QLD 4108, phone 07 3373 8777, fax 07 3875 2556,

200 QLD PROJECT FEATURE UNI OF QLD - GLOBAL CHANGE INSTITUTE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


WWW.ANCR.COM.AU

QLD PROJECT FEATURE UNI OF QLD - GLOBAL CHANGE INSTITUTE 201


Excellence in drafting & documentation through technology MaxCAD began operations in 1989, providing computer aided drafting services to the mechanical services industry in Brisbane. They have since added programming services and software development to their business, as well as diversifying into other states, working on major projects in most Australian states and territories. MaxCAD’s main role on the University of QLD - Global Change Institute project was to prepare fully co-ordinated workshop drawings for the mechanical services and air conditioning. The team also prepared detailed workshop drawings with dimensional set out for both the electrical services and hydraulics services. As Andrew Dunn, Managing Director of MaxCAD explains: “This is unusual in that electrical and hydraulics contractors rarely produce detailed drawings, making co-ordination of the services very difficult, if not impossible. Because we were producing drawings for all trades at the same time within the one office, we were able to use 3D modelling techniques to properly co-ordinate the trades and perform clash detection to resolve problems before they happened on site. This then resulted in a much faster build time on site. It also means that there were very few changes 202 QLD PROJECT FEATURE UNI OF QLD - GLOBAL CHANGE INSTITUTE

on site so the as installed documentation at the end of the project is more accurate.” Central to MaxCAD’s success is the use of their MEPtrix software for the preparation of 3D models, providing quick and effortless detailing of the 3D information in 2D format. They have found that early drawing preparation and effective co-ordination using 3D modelling techniques are highly beneficial to the overall project. Maxcad have worked on many significant projects in the past including the new Paediatric Department at Prince Charles Hospital, the Latrobe University Institute for Molecular Science and the Australian National Library refurbishment in Canberra. Currently they are providing services for developments including Perth International Airport extension, Rockhampton Hospital and the Bond University School of Architecture building on the Gold Coast. For more information contact MaxCAD Drafting Services Pty Ltd, Unit 33, 27 South Pine Road Brendale QLD 4500, phone 07 3205 7644, website www.maxcad.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Interactive display located outside the Global Change Institute main plantroom

THE WORLD’S SMARTEST SUSTAINABILITY SYSTEMS In bringing together some of the most advanced innovations in renewable energy and sustainable technology, the Global Change Institute (GCI) at University of Queensland will be using systems developed by Johnson Controls to maintain optimum functioning of everything from mechanical systems through to energy management. Over 18 months, Johnson Controls designed, engineered, manufactured, supplied, installed and commissioned the building’s automation and control systems, which now connects to one of the largest BMS systems in the Southern Hemisphere. “The challenge was the integration of multiple services together to give an energy-neutral building,” said Johnson Controls Queensland Systems Branch Manager, Mark Chiles. “All our systems had to integrate into the IT system, which required extensive liaison with the University. Programming and commissioning took four months, and Johnson Controls will maintain a long-term involvement with the GCI through the initial period of fine-tuning, and provide a 24/7 assistance service on an ongoing basis. “The systems we design are part of the growing trend towards alternative and efficient technologies. We have been partnering with the University of Queensland for more than 20 years, and our other recent projects have included the Advanced Engineering Building and the Centre for Advanced Imaging. ”

hot water; hydraulic systems; CO2 and VOC monitoring; ETFE Atrium roof control system; lift systems; electrical systems and infrastructure systems. The METASYS® Control system incorporates both hardware and software elements, with a mix of automated functions, such as solarresponsive sunshade movements, and directly controllable functions, like room booking. Every system’s data is accessible to the authorised UQ staff via secure web browser, enabling rapid response to any detected issues. Sustainability is a core value of Johnson Controls, a global company which began in the USA and brought the world the first electric room thermostat in 1885. For the past four years they have been named as one of the world’s most ethical companies by the Ethisphere Institute, in recognition of their commitment to best business practices, environmental sustainability and corporate responsibility. World-wide the company has 168,000 employees, all engaged in creating and delivering the technology which has made a positive difference to the sustainability and efficiency of more than one million commercial buildings across the globe. Each year, we are involved in more than 100 renewable energy projects including solar, wind and geothermal technologies. Our solutions have reduced customers’ carbon dioxide emissions by more than 20 million metric tons and generated savings of $7.5 billion since 2000.

Elements which have been integrated into the GCI’s state-of-the-art BMS include free-energy comfort conditioning; window louvres and thermal chimney; ventilation systems; chilled water in-slab cooling; solar thermal

For more information contact Johnson Controls Australia, 4/101 Newmarket Road, Windsor, 4030, phone +61 (7) 3630 3010 (direct), email mark.chiles@jci.com, website www.jci.com

WWW.ANCR.COM.AU

QLD PROJECT FEATURE UNI OF QLD - GLOBAL CHANGE INSTITUTE 203


204 QLD PROJECT FEATURE UNI OF QLD - GLOBAL CHANGE INSTITUTE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


MECHANICAL AND ELECTRICAL SERVICES Medland Metropolis is a unique building services engineering company committed to engineering excellence, offering independent design advice for environmental, mechanical, electrical, fire, hydraulic and vertical transportation design. Medland Metropolis recently designed the mechanical and electrical services for The University of Queensland’s Global Change Institute (GCI). A building of firsts the GCI Headquarters Building itself will be used as a research tool, designed to target a minimum 6 Star Green Star Education Design and As-Built Rating. Achieving Net Zero Carbon and Energy outcomes was a key aspiration leading to the design of a 145Kw solar array, 139Kw on site leading edge battery storage system, latest LED lighting technology and comfort cooling system. GCI is the first education building in a sub-tropical climate, to be cooled using a three stage desiccant, heat recovery solar air cooling

system. Radiant slab cooling and chilled water heat pumps using R290 refrigerant gas also provide further cooling. The Building Management System is responsible for coordinating the automated window louvers, natural ventilation, comfort cooling, solar array, battery power storage and eco power outlets, whilst also gathering monitoring data for further building research. As a finalist in the AIRAH 2012 Awards of Excellence for the mechanical solar cooling, the building already presents itself as a beacon for World Class sustainability. Also targeting Living Building Challenge accreditation, it is hopeful to be joining only a handful of buildings around the world, to be recognised as a truly world leading building. For more information on Medland Metropolis, phone 07 3391 9800 or visit www.medland.com.au.

Uni of QLD - Global Change Institute facade Left - Interior

WWW.ANCR.COM.AU

QLD PROJECT FEATURE UNI OF QLD - GLOBAL CHANGE INSTITUTE 205


Commercial sophistication and brilliance Fifty One Alfred St is a cutting edge 5 Star Green Star accredited, nine storey commercial building in the heart of Fortitude Valley, Main Construction Company : Blackwatch Projects Developer : Excel Development Group Project end Value : $30 Million Completion : August 2013 Architects : Willis Greenhalgh Architects

Located in the heart of Brisbane’s Fortitude Valley, the cutting edge, nine-storey Fifty One Alfred building is perfectly positioned in what is becoming one of Queensland’s most vibrant commercial and retail districts. Developed by Excel Development Group, designed by award-winning architects Willis Greenhalgh Architects and built by Blackwatch Projects, Fifty One Alfred offers a high-quality, dynamic design, built for the flexibility of today’s commercial needs. 206 QLD PROJECT FEATURE FIFTY ONE ALFRED

Its exceptional design incorporates 7,482m² of commercial floor space over eight levels and includes flexible floor plates of around 1,000m². These floor plates make this smart building adaptable for varying designs and fitouts for its users. This means Fifty One Alfred can be configured to accommodate one user, become a “vertical village” for users on multiple floors, or be customised to become full-floor accommodation for individual users of its

levels. The building, which is filled with natural light throughout, is also designed to achieve a minimum 4.5 star NABERS rating and a 5 Star Green Star Office Design As-built rating. In addition to its sustainable outlook, Fifty One Alfred also offers staff a superior working environment. This includes its contemporary (and impressive) entry foyer which has an all-important ground-level café, planted feature wall, secure bicycle racks, showers and change rooms. AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


location means staff can choose from a variety of first-class cafes, restaurants, retail and fashion shopping, live music and bars. Brunswick Street Mall is also nearby, while Fifty One Alfred is positioned within walking distance to all major banking outlets and the James Street retail and dining precinct. The building is also close to a childcare centre. The advantage of the building’s location means that public transport is also close by. Fifty One Alfred is just 50 metres from the Fortitude Valley Railway Station, which services all metro and other lines in the Queensland Rail Network. Domestic and international travellers can also take advantage of the Airtrain to Brisbane Airport in less than 20 minutes. The CityGlider Bus Service and other suburban buses are also nearby. For those who can’t leave the car at home, the building is easily accessible to all the major arterial roads, including the Clem 7, Inner-City Bypass and Airport Link Tunnel. Car parking is also conveniently located across the road at the Valley Metro public car park, which has 850 bays. The building’s central address in Fortitude Valley brings with it a number of advantages for its tenants. In what is seen as a natural extension to Brisbane’s CBD, Fortitude Valley is in the middle of Brisbane’s Urban Renewal Precinct. It is considered to be one of the major commercial growth areas of the city. During the past seven years, Fortitude Valley has seen the development of more than 200,000m² of commercial office space. Fifty One Alfred’s position in the hub of this area means it is set to benefit from this incredible growth. This attractive location has also seen many other corporate and government businesses move their addresses to this impressive precinct. The building also incorporates sweeping views of Brisbane’s Central Business District and internal staircases which provide and encourage a “vertical village” setting. This promotes connectivity between staff and their departments. Fifty One Alfred’s location also promotes the best in work/life balance for its workers.

“Vertical Villages”, Blackwatch Projects took a somewhat unconventional approach to the internal crane penetration infill’s. We utilised a lightweight steel infill in lieu of a traditional reinforced concrete infill to great effect. Further, the crane penetration dimensions were increased to suit the future installation of internal modular stair cases.”

Blackwatch Projects PM Steven Booth explains “In order to complete the building whilst still allowing for future creation of

Situated opposite the Valley Metro Plaza and close to Fortitude Valley’s dynamic entertainment and retail centre, its supreme

WWW.ANCR.COM.AU

With its cutting-edge design, superb setting and exceptional design, Fifty One Alfred has set yet another benchmark for commercial building within the heart of Fortitude Valley. For more information on this remarkable building, visit www.blackwatchprojects.com.au. For more information contact Blackwatch Projects, 18 Maud Street Newstead QLD 4006, phone 07 3216 0533, fax 07 3216 0558, website www.blackwatchprojects.com.au QLD PROJECT FEATURE FIFTY ONE ALFRED 207


Brisbane Pre-Cast solutions from start to finish Established more than 25 years ago as a family business in Victoria, Brisbane Pre-Cast Pty Ltd has the experience and expertise when it comes to precast concrete solutions - from design right through to installation. Originating in Melbourne in 1988, the company worked on major developments across the city including precast panels for factories, highrise apartments, elevator shafts and more. Owner Arthur Taborsky then established Brisbane Pre-Cast Pty Ltd in 2007 with his two sons Luke and Callan. “We offer the complete package,” Arthur said. “As well as the design, manufacture, delivery and installation of precast panels, we have consulting engineers and a design engineering service to help with major projects.” The company’s experience on huge developments has seen Brisbane PreCast kept busy on a number of developments, including Fifty One Alfred. All 20 of Brisbane Pre-Cast’s employees worked on the project, which included the design and manufacture of the precast panels, and onsite delivery and installation.

“Every job is a challenge because you have a program to meet and we always make sure that every job we do is kept to the program, is on budget and meets quality,” Arthur said. The company is currently working on a range of projects including Gold Coast Rapid Transit, Brooklyn on Brookes Residential Development, Newstead Gasworks retail and residential project, Woolworths Annerley, Eastwood Apartments in Woolloongabba, Fish Lane Apartments in Brisbane and Austin Residential Apartments and Capitol Apartments both in South Brisbane. Among Brisbane Pre-Cast’s previous projects are the Merivale Street residential apartments, Meriton serviced apartments on Herschel Street, 55 Elizabeth Street in Brisbane and HH3 Apartments for Devine at Hamilton Harbour. Brisbane Pre-Cast continues to be a family business, with Arthur’s two sons Luke and Callan working in the company. Callan oversees the precast factory operations, while Luke is onsite managing the installation of the precast panels. A.B.N. 90 450 813 499 BSA NO. 1149830 ADDRESS: FACTORY 3, 94 LIPSCOMBE ROAD DECEPTION BAY, QLD, 4508 PH: (07) 3204 7181 FAX: (07) 3204 7182 EMAIL: INFO@BRISBANEPRECAST.COM.AU WWW.BRISBANEPRECAST.COM.AU

208 QLD PROJECT FEATURE FIFTY ONE ALFRED

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Award-winning designs in gates, fences and screens Featuring quality and service that you can rely on from a familyowned business that has been operating for over 30 years, Award Gates & Screens started out in East Brisbane with only two staff and seven product lines. The business today has grown to 14 full time staff and hundreds of product lines, ranging from decorative curtain hardware supplies through major retailers such as Curtain Wonderland and decorators from Cairns to Coffs Harbour as well as interstate distributors in Sydney and Melbourne. In affiliation with its international suppliers, a wardrobe shelving and door business was also launched and now supplies some of Queensland’s leading builders and a wholesale distribution network, supplying retail outlets from Cairns to Newcastle. In 2005, Award launched its aluminium products division. Award Gates & Screens has evolved over the years expanding its range to include privacy screens, motorised gate systems, boundary fencing, balustrades, glass pool panels and stainless steel componentry. Having been proudly involved with Blackwatch Projects over several years and successfully completing affordable housing projects with them, the WWW.ANCR.COM.AU

Fifty One Alfred Street project saw Award take on a new challenge its first major high-rise commercial project. Award researched and developed a suitable fixed louvre screening system for the plant and equipment units on the top of the building. Award also installed glass balustrade to several levels, fire booster unit doors, galvanised handrail systems, lift shaft grills and stainless drainage to the incredible indoor garden wall. The professional and friendly attitude shown by all employees from Blackwatch made working on 51 Alfred Street an enjoyable experience for Award Gates and the business is looking forward to completing future projects with them.

For more information contact Award Gates & Screens, Phone 07) 3290 4279 Fax 07) 3290 6138 Email: sales@awardgatescreensfences.com.au Website: www.awardgatesscreensfences.com.au QLD PROJECT FEATURE FIFTY ONE ALFRED 209


51 Alfred Street, QLD

210 QLD PROJECT FEATURE FIFTY ONE ALFRED

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Jet Excavators and Trucks – earthmoving machinery solutions A family-owned business established in 1999, Jet Excavators and Trucks offers earthmoving machinery solutions for major construction projects no matter what time of day – or night. With a 24-hour, seven-day-a-week on call service, Jet Excavators and Trucks provides a range of wet hire earthmoving machinery including combos of all sizes, excavators, bobcats and positracks, backhoes, tandem and single axle tippers, graders, vacuum trucks and water trucks. In addition to a full-time team dedicated to organising supply and delivery to its customers, Jet Excavators and Trucks use a state-ofthe-art earthmoving management system software to match customers and suppliers. Jet Excavators and Trucks is proud of its ‘Safety First’ policy. A strong commitment to workplace safety compliance has underpinned a long running supply of machinery to local councils as well as industry-leading civil contractors. The company, including its experienced and reliable operators and subcontractors, takes site safety seriously. Jet’s fully documented and regularly audited Safety Management System reflects a high corporate value placed on safe work practises, and ensures that operators are site-ready prior to starting a project. WWW.ANCR.COM.AU

Jet Excavators services all of the Brisbane suburbs and surrounding areas, providing its customers with machinery hire on an as-needed basis including bulk earthworks, site levelling and cuts, fill removal, footings preparation and final trim. In addition to co-ordinating daily machinery hire for the Fifty One Alfred construction, Jet Excavators carried out preparation works for the project, including site cuts, site clearing, detailed footings preparation according to site-specific requirements and bulk earthworks. Jet Excavators has worked with Blackwatch Projects for a number of years on major construction projects, including Brisbane’s luxury unit and townhouse development The Barracks. The company continues to work on various projects with Blackwatch, Gary Deane Constructions, Gateway Projects and Civil Contractors. To find out more about Jet Excavators and Trucks and their earthmoving machinery hire, contact the team on 07 3841 3337. For more information contact Jet Excavators and Trucks, PO Box 165 Rochedale, QLD 4123, phone 07 3841 3337, fax 07 3299 5204 email theteam@jetexc.com.au QLD PROJECT FEATURE FIFTY ONE ALFRED 211


A FLAIR FOR CREATING VITALITY Urban Edge is located in the Kelvin Grove Village, less than 2km from the Brisbane CBD and is a master planned apartment project which comprises of three outstanding buildings. Developer : Pradella Developments Project end Value : $70 Million Completion : Mid 2013 Architect : White Architecture Structural Engineer : Alliance Design Group Surveyor : Nation Surveys

212 QLD PROJECT FEATURE URBAN EDGE KELVIN GROVE

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Urban Edge at Kelvin Grove represents a new approach to city living for Brisbane, where maximising open space, capitalising on views and integrating sustainability considerations has informed every aspect of the development. As developer, builder and property manager, Pradella have been able to maintain coherence between design goals and built outcome, resulting in enhanced outcomes for residents. Located 2km from the Brisbane CBD, the master planned Urban Edge community comprises three apartment buildings of varying scales linked by 4,300m2 of detailed landscaping and recreational amenities. Stage one Vista and Stage two Horizons are both complete, with the third stage, SkyView (174 apartments) having commenced construction in September 2013. They are connected and interfaced with a shared outdoor space which has been intricately planned to deliver a series of spaces, places and experiences. Elements include pools, paths, private spaces known as “Nests�, and outdoor communal facilities including a BBQ area, entertainment space and gymnasium, all set within a tropical rainforest vegetation scheme. Pradella worked closely with both the architect and the landscape architect to develop the matrix of nature and amenity which distinguishes the outdoor and shared areas. The combined challenge of the 12-m fall in site topography and six-storey height limit on Vista were addressed through adroit angling and contouring of built and landscape elements and intelligent design for basement and podium levels. Careful study of the site allowed Pradella to create a highly articulated series of building forms which maximises the views, natural light and breezes for every apartment. Apartments are angled away from the western elevation to minimise the impact of solar heat, especially during summer. Longevity has been made a major priority, with materials chosen for durability as well as aesthetics. The lower levels feature a palette which sits coherently within the urban streetscape, while the upper levels feature a range of colour patterns on feature elements which give each stage a distinctive identity. Connection with the wider urban fabric has been achieved by intelligent use of open sightlines to the city, surrounding area including the Victoria Park Golf Course, and within Urban Edge itself. Further, the street-level terrace dwellings have direct entry to the street via shared doorways and gates which provide WWW.ANCR.COM.AU

security while allowing residents to directly observe the streetscape from within. At the rear of each terrace private courtyards provide both a lifestyle amenity and the ingress of natural light and ventilation as a significant element in the interior design. All the upper level apartments have generous balconies, which again provide the combination of private outdoor space and method of introducing substantial natural light and fresh airflow, while also delivering part of the overall protection from direct solar load. Engineering of the projects has focused on innovative ways to maintain high levels of light while still ensuring security and privacy, with aluminium framed acrylic screening used for courtyards to achieve this. On the Horizon building, ply has been used as a feature panel system which minimises wind-blown moisture, while still permitting abundant natural ventilation. Ply also has the advantage of being a material with a low carbon footprint. Bicycle parking facilities have been provided to encourage low-carbon commuting and opportunities for cycle-based recreation and fitness around the area and into the CBD and South Bank precincts. Water recycling is also a key sustainability aspect, including stormwater harvesting and rainwater harvesting as a key element of the overall site stormwater management plan. Water is being reused for outdoor area irrigation, and the pools and water features. For more than 50 years, Pradella have been developing innovative and high-quality residential and commercial developments in South East Queensland. The impressive manner in which they deliver their projects has been recognised with numerous awards including UDIA, QMBA and HIA Awards. Every development they have undertaken is carefully researched and designed to complement and enhance its location, through a sensitive and informed approach to place and people. Urban Edge is an excellent example. As one of the only sites of its kind available on the CBD edge, Pradella’s talents have succeeded in renewing this inner-urban locale in a manner which respects the surrounding area while also bringing a vibrant new lifestyle element to Kelvin Grove. For more information please contact Pradella Developments Pty Ltd, PO Box 3301 South Brisbane Qld 4101, phone 07 3115 0300, fax 07 3115 0399, website www.pradella.com.au

QLD PROJECT FEATURE URBAN EDGE KELVIN GROVE 213


Shut the Windows, They’re Coming in the Doors The Urban Edge project in the Kelvin Grove Village is located less than two kilometres from Brisbane’s CBD. The design includes large balconies for outdoor living in all apartments and Bradnam’s Windows & Doors is responsible for the supply and installation of all external windows and doors for this multi-staged, master-planned apartment project.

and acoustic ratings, with larger glazing pockets; no visible fixings for smooth lines and an uncluttered appearance; and an ergonomic approach to hardware. Commercial Sales manager, Victor Carr said, “The Signature sliding doors have been very well received due to their flexibility to cater for a large range of functions, at competitive prices.”

Founded in 1977, Bradnam’s Windows & Doors is a wholly Australian-owned private company with 900 employees. Its vertically integrated operations include manufacturing and glass factories; metal distribution centres and NATA approved testing rigs. A market leader, Bradnam’s specialises in the manufacture of aluminium windows and doors, supplying and installing product for low and high rise multidwelling buildings, particularly where energy conservation and noise reduction are important.

Bradnam’s rigorous accreditation systems and innovative product solutions are matched by the company’s excellent customer service, with sales offices and showrooms ranging along Australia’s east coast.

Working on the first stage at Kelvin Grove, comprising the ‘Vista’ and ‘Horizons’ buildings, Bradnam’s is installing its high performance product, the ‘Signature’ range of sliding doors. These doors boast improved energy

For more information contact Bradnam’s Windows & Doors, Head Office and Showroom 136 Zillmere Road Boondall Qld 4034, phone 07 3131 3777, website www.bradnams.com.au

214 QLD PROJECT FEATURE URBAN EDGE KELVIN GROVE

Bradnam’s current projects include Stage 4 of the large retirement village, “Wheller on the Park” at Chermside; Construction Group’s 10 storey units at Hornibrook Esplanade, Redcliffe; and a range of buildings for the Enhanced Land Force, Stage 2, at Gallipoli Barracks, Brisbane.

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


EXPANDING THE POSSIBILITIES OF PRECAST Achieving a unique and splendid design vision is easier when a project adds the talents of Austral Precast™ into the mix. Their expertise extends beyond the typical into finely detailed architectural elements like those they manufactured and supplied for the external wall claddings of Pradella’s Horizons and Vista buildings at Urban Edge Kelvin Grove. By using Austral Precast™, the builder was able to save time, reduce the number of tradespeople onsite, and also reduce the impact on the immediate community and the environment. “Urban Edge was a pleasure to work on, and an exciting project for us due to the complexity of the precast elements, which we needed to step outside the box to achieve,” said Austral Precast™ Queensland State Manager, Kyrien Nolan. Innovation is ongoing at Austral Precast™, with the company recently investing in building capacity to produce outstanding applied finishes for precast elements, including graphic concrete and stains including copper and translucent effects. They are also able to manufacture precast with bricks cast-in, offering projects the aesthetics of bricks without the laborious process of bricklaying. Austral Precast™ expertise is matched by a flexible and professional approach, enabling them to work closely with architects and builders WWW.ANCR.COM.AU

to develop the best solution for projects across the commercial, civil, residential and industrial sectors. Clients can elect supply only, or the full supply and install service. Austral Precast™ Queensland’s facility at Salisbury has an optimised layout to facilitate a high workflow capacity and a stringent approach to quality and safety. The company’s environmental management policies ensure their facility’s resource use is sustainable through minimising waste, being wise with water and efficient with energy. The 33 staff at Salisbury include production, Quality Assurance, Safety and Environment, Estimation, Contracts Administration and Installation personnel. Other projects they have recently worked on include Waters Edge (Pradella), Kurilpa St West End (Bekka), 14 Fox St Albion (Kane), Hale St Link, Wide Bay Cultural Centre (PBS), Global Change Institute at UQ, and the Sir Samuel Griffith Building at Griffith University (Watpac). The Queensland operation is part of the national Brickworks Group, a leading diversified building products manufacturer and supplier incorporating Austral Precast™, Austral Bricks™, Austral Masonry™, Bristile Roofing™ and Auswest Timbers™. For more information contact Austral PrecastTM, phone 1300 778 668, website: www.australprecast.com.au QLD PROJECT FEATURE URBAN EDGE KELVIN GROVE 215


Connecting the systems The North South Interconnection System Project (NSISP) consists of a range of works which 'connect up' the northern and southern water supply networks. NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT / SA WATER

216 SA PROJECT FEATURE NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Left The new Gilberton pump station which is one of three pump stations as part of the North South Interconnection Systems Project (NSISP).

For over 150 years SA Water has remained focused on providing essential services that support growth and economic development throughout the state of South Australia. Owned by the Government of South Australia, SA Water manages more than $13 billion worth of assets. “Every hour of every day, SA Water embraces the challenge of delivering safe, sustainable and affordable water services to more than 1.5 million South Australians,” explained Network Water Security Program Project Director, Mark Dedman. “Many states experience droughts, yet South Australia remains one of the driest states in the world. Coupled with its location at the end of the river system, South Australia was highly dependent on flows of water from the River Murray to sustain the State’s economy.“ The Government and SA Water recently implemented two strategic projects to introduce an additional source of water and deliver greater flexibility and security to the Adelaide distribution network. The construction of the Adelaide desalination plant has delivered a non climate dependent source of water that can supply up to half of Adelaide’s drinking water in any given year. This substantially reduces reliance on the River Murray and will future proof Adelaide against severe drought. The second project, interconnection of the Adelaide water supply system has resolved the inability to move water throughout the network in accordance with demand thereby maximising the use of all water sources. Prior to the North South Interconnection System project (NSISP), Adelaide’s water supply system was roughly split at the River Torrens into a northern system (supplied through the Hope Valley and Anstey Hill Water Treatment Plants) and a southern system (supplied through the Happy Valley Water Treatment Plant). Mark said that the completion of the $400 million NSISP on time and budget enables the transfer of large volumes of water between two very distinct water supply networks – including water from the desalination plant. Extensive feasibility design and assessment processes identified three major construction components: 3 new pump stations (Clapham, Wattle Park, Gilberton all located in inner city residential WWW.ANCR.COM.AU

suburbs); approximately 32 kilometres of new pipe and 5 valve stations. “Hydraulic modelling and technical testing confirmed that connecting the northern and southern water supply networks could be better completed through the construction of smaller pipelines and additional booster pumping stations - integrated into existing assets”. The network improvement has also allowed for upgrading of underground services - including new and replacement valves,” said Mark. As with all major works, some level of disruption is unavoidable. SA Water believes it is important to work closely with the community to ensure high levels of understanding on each phase including how residents and business owners need to prepare and how other possible impacts such as dust can be minimised. “Community engagement was taken to a new level with this project with local residents and Councils collaborating with SA Water to directly influence the overall project design and construction.” “The community challenged the NSISP team to minimise building sizes to reduce the impact on the urban landscape. For example the Clapham Pump Station, is the largest pump station in urban Adelaide, yet it is small for the role it performs. It houses 5 one mega watt high voltage pumps capable of transferring up to the equivalent of 40 Olympic size swimming pools a day from the Happy Valley clear water storage to the northern suburbs. Innovative design features including flywheels, a technology of the past, were adapted for installation in the modern buildings to assist with surge replacing the need for large surge vessels which are usually installed. Likewise, the Gilberton Pump Station had a high level of architectural design, delivering on commitments made to the community regarding building aesthetics and integration with the urban environment.” “The project’s acoustic engineers met the challenge of making pump and valve stations as quiet as possible. The resulting levels of acoustic attenuation assisted with the high level of community satisfaction with the final result.” “New predictive tools were also implemented which change how operators frame their operating systems and allow for the transfer system to be managed from a central location - this is a huge step forward in automation,” said Mark.

Over 3500 predominantly local, highly skilled individuals contributed to the successful completion of the NSISP project on time, and on budget. Of these, approximately 88 per cent of the total project budget went to local businesses or local branches in South Australia. Mark highlighted the complexity of work which provided many skill development opportunities for local businesses, allowing them to expand their horizons and tackle challenges of a scale and nature they hadn’t experienced before. Businesses that partnered with SA Water on NSISP included Guidera O’Connor, York Civil, Leed Engineering, SAGE Automation, Downer EDI JV, John Holland, Fulton Hogan BJ Jarrad JV. Like NSISP, the desalination plant at Lonsdale was finished on time and within its budget of $1.83 billion and has distributed approximately 46 gigalitres of desalinated drinking water into the newly connected network since mid-October 2011. South Australia is not the nation’s largest state, but it is at the forefront of many energy and water-saving initiatives, starting from its home base. Assisting with reducing our reliance on the River Murray other areas which have been invested in include storm water harvesting, use of rainwater tanks, recycling, and focus on efficient and innovative technologies. This has made South Australian irrigators and residents some of the most water conscious and efficient in the nation. And, although no longer in drought, South Australia remains on WaterWise measures. In terms of recycling treated wastewater from capital cities, Adelaide is already at the forefront in Australia. Depending on demand, typically 40 to 60% of suitable treated wastewater is reused during the peak month demand in summer. These initiatives and projects mean that South Australia will be better placed to respond to drought and also presents benefits for managing growth and providing security for businesses wanting to invest for the future.

For more information contact SA Water, 250 Victoria Square Adelaide SA 5000, phone 1300 650 950, website: www.sawater.com.au

SA PROJECT FEATURE NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT 217


218 SA PROJECT FEATURE NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Kennedy Constructions were responsible for the stone walling required on the North South Interconnection System Project.

Kennedy Constructions SA Pty Ltd has a 30 year history specialising in stonework and bricklaying renovations. It was the ideal company to do the stone walling required on the North South Interconnection System Project. Thomas Healy, Shane Williams, Brendan Kennedy and Dirk Vennemma made up the professional team that worked on the project. Much of Adelaide's water supply network is gravity fed, which means water moves from high points to low points allowing gravity to do much of the work. However, where the water needs to be moved across flat or undulating land, uphill, or across long distances, pumping stations have needed to be built to push it along. To move large volumes of water effectively SA Water have about 60 pumping stations strategically placed throughout the network to minimise the amount of energy required to move the water. Many pump stations are located in residential areas where they help maintain a reliable supply of good water quality, and maintain pressure, as they are primarily required to provide water to households. Given that the pump and valve stations constructed as part of the North South Interconnection System Project are in residential areas they were designed to contain noise, with the internal machinery housed within acoustically controlled structures. The projects Kennedy Constructions worked on are the Clapham Pump Station, the Wattle Park Pump Station and the Seacliff Park Pressure Reducing Valve Station. The buildings were constructed with precast concrete panels for sound proofing reasons because they were sited across the road from residents. The buildings were also required to blend in with their surroundings so the choice of finish on the precast concrete panels was important. Kennedy Constructions’ expertise in this area was invaluable. They chose a veneer stone which would not look out of place among the houses WWW.ANCR.COM.AU

of the area. They glued the veneer to the face of the precast panels. “We thought it was so important to select the correct mortar colours when we pointed the stonework and now the buildings are finished they blend in so well with the area,” said Brendan Kennedy. “Kennedy Constructions is proud of their achievement, in making the buildings in the project, look like part of the landscape.” Kennedy Constructions also built some 7 metre high block walls inside the buildings. These were concrete core filled for sound proofing reasons. The team at Kennedy Constructions met the challenge of completing the job on time and on budget. “The projects were very well organised by Guidera O'Connor, Leed Engineering and SA Water,” said Brendan Kennedy, “so although there were time constraints they were not an issue for us.” Another SA Water project Kennedy Constructions have worked on, is the pump station at Bolivar, part of SA Water’s $100 million Bolivar Environment Improvement Program. Kennedy Constructions have also worked on many small and large residential, heritage and commercial projects. These projects include the stone walling at the Henley Beach foreshore for Blu Built Construction, the new blue stone building at MacLaren Vale for Angoves Winery, sandstone walling for Strathalbyn swimming pool, the Wolf Blass Residence, a stone and block residence at 15 Esplanade, Somerton Park and many large residential projects for Medallion Homes.

For more information contact Kennedy Constructions SA Pty Ltd, 534 Seaview Rd Grange SA 5022, phone 08 83538252, mobile 0418841016, email: brendan@ kennedyconstructions,com.au

SA PROJECT FEATURE NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT 219


Technoweld Pty Ltd provided inspection and welding consultancy services for the North South Interconnection System. Established in 1996, Technoweld has an experienced team of internationally and nationally qualified professionals who met the challenge of providing timely welding management services on a number of work fronts: •

Contractor’s inspector for a 12k/m section of underground MSCL (mild steel concrete lined) pipe for SA Water NSISP – Central project, welding traceability review, NDT (non-destructive testing) percentage verification and visual inspections

Contractor’s inspector for a 7k/m section of underground MSCL (mild steel concrete lined) pipe for SA Water NSISP – Northern project, welding traceability review, NDT (non-destructive testing) percentage verification and visual inspections

Contractor’s inspector for 2 pump stations, client liaison on technical issues, welding traceability review, NDT management and visual inspections

Vendor’s welding management consultant for the welding of MSCL for SA Water NSISP – western project, includes WPS development, WQT witness and documentation, client specification review and application, ITP development, NDT traceability and visual inspections.

Technoweld has specialised in oil, gas, mining and defence project work. The type of quality requirements applicable to these industries allowed them a seamless transition into the water industry. Over the past 5 years the focus on the water industry has increased and Technoweld’s capacity in this area has matched the trend. The company has been involved in key projects from the Adelaide Desalination Plant, Christies Beach Waste Water Treatment Plant, the GAP REUSE at West Beach, skid mounted and transportable desalination and demineralisation plants, MSCL transmission infrastructure and pump stations. Technoweld services range from assisting fabricators interpret and apply specifications, improving processes for reduced rework and improved efficiency, development of welding procedure specifications, conducting welder

qualifications, undertaking visual inspection and compiling MDRs. Technoweld has extensive experience in representing asset owners and lead contractors to ensure their vendors are achieving a specification’s requirements and to provide the “on the ground vision” asset owners need to have confidence the project is hitting its quality targets. Technoweld prides itself on being familiar with both national and international standards including AS/NZS 1554, AS/ NZS 3992, AS/NZS 4037, AS1210, AS1228, AS4041, ASME IX, ASME B31.3, AWS D1.1, ASME IX, API 650. The company prides itself on its specialist knowledge of the fabrication and welding of pressure vessels and high pressure pipe work for the oil, gas, chemical, and food industries and pipefitting experience with copper, P.V.C., A.B.S, copper nickel and a range of stainless, low alloy and carbon steels. Technoweld boasts over 20 years experience in fabrication and welding of various materials such as carbon steel, low temperature carbon steel, stainless steel, cr-mo steel, aluminium and dissimilar materials as well as in coating inspections arena, including zinc rich epoxy, in-organic zinc and galvanising. Technoweld’s projects in Australia include welding and coating inspections at several fabricators during the build of components such as pig launcher / receivers for both Gorgon and the APLNG Curtis Island projects, 4m diameter, 40m long Class 1H

220 SA PROJECT FEATURE NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT

low temperature mounded pressure vessels, high pressure pipe work for asset owners such as Santos, QGC and Epic, structural components for the Cape Lambert Processing Plant, quality monitoring and inspection of welding and coating for 2 demineralisation packages for the Gorgon Project and inspection of pipe piles including T, K, Y joints for channel markers for the Pluto Jetty Extension. Technoweld also audited fabricators for the Victorian Government during the construction of the Melbourne Rectangular Stadium. Technoweld’s overseas projects include the pre-production audit of a manufacturing facility in Qingdao, quality monitoring and inspection of welding cyclic loaded equipment in a manufacturing facility in Qingdao, welding inspection of power utilities component fabricator in Jiangmen in China and welding inspection of fuel storage tanks in PNG. “Our core business focus is customer satisfaction and exceptional service,” says Graham Fry, the Director of Technoweld. “Our aim is to forge longstanding relationships with our clients by exceeding their expectations and by providing solutions to their technical needs, whilst providing a service in a professional and ethical manner.” For more information contact Technoweld Pty Ltd, 296-298 Hanson Rd Wingfield SA 5013, PO Box 1061, Golden Grove SA 5125, phone 08 8244 5277, mobile 0409 698 968, email: graham.fry@technoweld.com.au, email: admin@technoweld.com.au, website: www.technoweld.com.au AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Technoweld Pty Ltd provided inspection and welding consultancy services for the North South Interconnection Systems Project.

WWW.ANCR.COM.AU

SA PROJECT FEATURE NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT 221


Below Ventomat Australia Pty Ltd was chosen to supply air valves for the pipeline and pump stations for the North South Interconnection System Project.

Ventomat Australia Pty Ltd was chosen to supply air valves for the pipeline and pump stations for the North South Interconnection System Project. The installation of air valves in the pipelines aims to maintain a steady pressure in the system to ensure a secure, reliable and consistent water supply. Ventomat Australia also supplied advice on the sizing and positioning of air valves and surge and water hammer analysis. Ventomat air valves provide four functions: high volume air release; high volume air intake; pressurised air release and surge and water hammer protection. “The valves are virtually maintenance free, self-cleaning, made from superior materials and are proven over 15 years in the Australian market and over 30 years in world markets”, said a spokesman for the company. The first Ventomat air valves were installed in Australia in 1997. Ventomat Australia Pty Ltd commenced operations in 2005 as the supplier of Vent-O-Mat Air valves. It is a subsidiary of Dynamic Fluid Control (Pty) Ltd of South Africa, one of the largest valve manufacturers in the Southern Hemisphere. The company specialises in the Vent-O-Mat Air Release and Vacuum Break Valve which comes with an integral “Anti-Shock’ Mechanism for surge / water hammer protection. They also supply and manufacture RF Pinch Valves and Insamcor Knife Gate Valves for slurry/ tailings and sewerage. Ventomat Australia’s service extends to customers throughout Australia and the Asia/Pacific rim. Ventomat’s other projects include the replacement of air valves on the large diameter Warragamba

pipelines near Sydney, as well as replacement of air valves for Melbourne Water and Water Corporation in WA. Ventomat Australia has recently supplied air valves for the Gold Coast, Sydney and Melbourne desalination plants as well as for the Glenelg to Adelaide Pipeline in South Australia, the Sugarloaf pipeline in Victoria and the Lake Margaret Timber Pipeline in Tasmania and is a preferred supplier for BHP Billiton, Rio Tinto and Fortescue Metals Group. For more information contact Ventomat Australia Pty Ltd, 5 Vangeli Street Arndell Park NSW 2148, phone 02 8814 9699, fax 02 8814 9666, mobile 0414 552 169, email: jkerrigan@ventomat.com.au, website: www.ventomat.com.au

222 SA PROJECT FEATURE NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Below Blu-Built Constructions undertook all civil and building works associated with the Northern PRV Building on the North South Interconnection Systems Project.

Blu-Built Constructions is a South Australian privately owned building and civil construction company which specialises in technically challenging and complex construction projects. The company was engaged to undertake a number of projects as part of the North South Interconnection System Project including: 1. 2. 3. 4. 5.

Wattle Park Pump Station Civil Works Wattle Park PSV Civil and Building Project Hope Valley Terminal Storage Inlet Pipework Wattle Park Southern Inlet Pipe Encasement Project Northern PRV Civil and Building Project

Blu-Built Constructions undertook all civil works associated with the Wattle Park Pump Station which connects Adelaide’s desalination plant to the northern suburbs. Blu-Built’s experienced team met the challenge of the site’s exceptionally small footprint. Extensive planning both from a logistics and staging perspective and effective communication and coordination of works ensured multiple trades could work concurrently to achieve the project milestones. Blu-Built Constructions undertook all civil and building works for the Wattle Park Pressure Sustaining Valve (PSV) Station. The works were a critical path activity for the overall North South Interconnection System Project requiring completion prior to the filling of the existing Wattle Park Reservoir and commissioning of the new pump station. The work included: WWW.ANCR.COM.AU

installation and commissioning of 900mm MSCL pipework, manifolds, valves, including tie-in works; installation and commissioning of internal mechanical pipework and fittings; construction of concrete foundations; supply and erection of precast panels, structural steel, roof cladding; supply and installation of acoustic ceilings and doors; architectural finishes; and construction of pavements and kerbing. Blu-Built Constructions was also engaged to construct the new Northern Pressure Reducing Valve (PRV) Building which involved all aspects of construction including bulk and detailed excavation, underground and aboveground pipework, structural concrete works, services installation and commissioning, structural steelwork, precast concrete erection, acoustic linings and external finishes. “Central to the success of Blu-Built Constructions is our commitment to deliver quality construction projects safely, on time, on budget, and, primarily to the absolute satisfaction of our clients,” says Blu-Built Constructions General Manager, Owen Richards. “We pride ourselves on our ability to provide ingenious, innovative and sustainable solutions to both simple and complex engineering problems and projects.” For more information contact Blu-Built Constructions Pty Ltd, 1 Creswell Road Largs Bay SA 5016, phone 08 8449 1667, fax 08 8449 7721, email: admin@blubuilt.com.au, website: www.blubuilt.com.au

SA PROJECT FEATURE NORTH SOUTH INTERCONNECTION SYSTEMS PROJECT 223


Creating new benchmarks for Mental Health Facilities The $110 Million Glenside Campus redevelopment includes construction of seven major buildings on over 70,000m2 of campus.

224 SA PROJECT FEATURE GLENSIDE CAMPUS HEALTH FACILITY

Main Construction Company : Hansen Yuncken Client : Department Of Health Sa Project end Value : $110 Million Completion : July 2013 Architects : Swanbury Penglase Architects & Medical Architecture Structural / Civil Engineer : Kellogg, Brown & Root COST CONSULTANT : Rider Levett Bucknall

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


SA Health appointed Hansen Yuncken as the Managing Contractor for the Glenside Health Facilities project in early 2010. The team has since been constructing the new 129-bed, $110m development on the southern portion of the existing facility. This new development has been preceded by the demolition of several existing hospital buildings to make way for the new mental health and substance abuse hospital. The project has seen the construction of eight major buildings spanning the new campus. Included is a Facilities Management Hub, 22 Supported accommodation residential units, Specialist Rehabilitation Service Shared Activity Centre, Helen Mayo House for mothers and babies, Drug and Alcohol Inpatient Services, Acute Inpatient Services, and an Administration building. Hansen Yuncken agreed to handover the Rehabilitation Services Inpatient Unit, Helen Mayo House Perinatal Unit and the Shared Activities Centre in November 2012 to allow early occupation by SA Health. The late decision for this staged handover and occupation required provision for temporary services so that operations could continue until the final utilities became available when the balance of the buildings were handed over in July 2013. This staged handover allowed the whole project team to trial the commissioning and handover plan and for SA Health to trial the operational aspects of the new facility. This provided significant ‘lessons learnt’ for the project team as they prepared for the major handover of the facility. The key issue facing this project has been the size of the buildings and the overall works site, along with the logistics of managing such a large scale project which has multiple buildings being constructed at the same time. The development has seen extensive landscaping which forms a major element of the project to assist in the wellbeing of the residents. It has also been designed to bring the general community into the campus and to reduce the stigma associated with mental illness. The construction is generally timber frame brick veneer construction with a structural steel spine supporting the majority of the services. For over 95 years, Hansen Yuncken has been delivering major commercial and institutional buildings, some 4,500 projects in all. They operate nationally with offices in Victoria, New South Wales, South Australia, Tasmania and Queensland. The company directly employs around 680 staff, and has an annual turnover which consistently exceeds $1.0 billion. For more information contact Hansen Yuncken, Level 1, 191 Fullarton Road Dulwich SA 5065, phone 08 8229 7300, email adelaide@hansenyuncken.com.au, website www.hansenyuncken.com.au WWW.ANCR.COM.AU

SA PROJECT FEATURE GLENSIDE CAMPUS HEALTH FACILITY 225


Hills Antenna & TV Systems supplied Exterity IPTV product to be installed in the new Glenside Hospital by BJM Engineering Services Pty Ltd. Network convergence will help the Glenside hospital use their IT infrastructure to enable their IP networks to carry all TV to all non patient areas of the hospital. Traditional hospital TV systems have been based around a separate coaxial cable system. This type of system cannot compete with the quality and simplicity of the Exterity Building IPTV solution. Unlike traditional systems, Exterity can supply an unlimited number of high-definition channels with picture quality equal or better than the home experience to as many people as you please. There’s no need for the expense of a separate, hard-tomaintain analogue cabling system: you can run one network to deliver all the services people now expect: TV and video, phone, and Internet access. Head End: In Glenside’s building IPTV system, specialised network servers TV gateways that provide TV channels as MPEG “streams”. Any device compliant with the appropriate MPEG standards can display the channels. The content sources

include: DVB-T streams from the terrestrial TV aerials and receivers. End Points: These can be displayed on many devices including personal computers, via a browser or PC client. TV’s, AV displays and projectors via IPTV receivers and interactive whiteboards. The advantages to the Glenside Hospital are that it is a Flexible. It can be expanded

easily by easily adding TV or video source by connecting another head end device to the network, just like any other kind of network server. It enables them to have a faster response to opportunities and preserves and futureproofs their infrastructure investment. The beauty of the IPTV system is that it is open ended, secure and gives a better return on LAN investment.

Building IPTV can be illustrated as follows:

Schneider Electric’s integrated security solution at the Glenside Hospital Campus Energy management specialist and global security leader Schneider Electric has supplied the Glenside Hospital Campus with a stateof-the-art integrated security solution to help manage staff and patients safety. Schneider Electric’s innovative solutions implemented across the facility include restricted access and security services, IP video intercom, nurse call, paging, patient tracking, VESDA fire system and CCTV surveillance to the entire campus. Schneider Electric’s advanced platform also monitors critical building management alarms and fire alarms with high level interfaces communicating to a campus wide paging and emailing system. A Clipsal C-Bus energy management system is also integrated into the overall solution, all of which complies with Green Star standards. Through the integration

of standalone systems into a smart platform, operators can easily control and monitor activity anywhere on the campus. Schneider Electric’s global experience in healthcare security solutions has helped deliver some of the largest and most complex healthcare projects in Australia and New Zealand including the Royal Children’s Hospital in Melbourne and Lyell McEwin Hospital in Adelaide. For more information, contact Schneider Electric: phone 08 8161 0988, 3337, Port Wakefield Rd Gepps Cross SA 5094, website www.schneider-electric.com.au.

226 SA PROJECT FEATURE GLENSIDE CAMPUS HEALTH FACILITY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The Glenside Hospital Campus can be seen as the perfect example of the fourth utility principle

The hospital structured cabling system is a technology superhighway encompassing the telephone, staff administration computing network, staff administration POE WAP network, NEC VoIP POE telephone and voice services network, BMS network, Security network and devices including secure Access and entry solution, IP intercom network, patient tracking, staff positioning information, nurse call, paging system, Vesda fires System, CCTV across the entire site, and the latest piece in the puzzle the IP television solution by hills exterity. BJM have delivered Hansen and Yunken a state of the art Commscope SYSTIMAX cabling solution to hand over to the South Australian health department that primarily has a Category 6A cabling solution in the horizontal and a single mode fibre optic backbone. The horizontal information outlets have been installed from strategic communication room locations specified by Adelaide consulting firm Bestec to ensure that every campus end point can be reached within the 90.0m maximum required to achieve the industry defined standards. No more than 20 meters of cable is needed to

WWW.ANCR.COM.AU

connect any part of a work area to the nearest CP, making it fast to deploy new systems and reconfigure or upgrade in the future. The foundation is the Commscope SYSTIMAX VisiPatch 360 system. VisiPatch 360 is IDCbased and allows a user to deploy traditional IP (four-pair) applications or extra-low-voltage applications (some less than four-pair) on the same platform. VisiPatch 360 also lends itself very well to a zone-wiring architecture, where consolidation points can be used to provide easy access to connections within a zone. The entire site has been covered by a network of fully populated Visipatch 360, 32 port consolidation frames Back to the secondary nodes. The site has full redundancy featuring two primary node communications rooms at opposing ends of the campus, linked to each other with multiple 24 and 6 core single mode fibre optic cables for high-speed backbone uplinks. The rooms are then both connected to every secondary node on the campus with a 24 core single mode fiber optic cable to complete the redundancy mesh. Every

communications room including primary and secondary rooms is served by a UPS power supply that is then supported by a generator back-up system. Each UPS system is also monitored on the master network to detect any fluctuations or drop out of supplies and manage the problem until staff can attend following a self-generated fault alarm. This ensures all mission critical systems and devices will be maintained 24/7 including standard low voltage powered devices to state of the art POE devices. The fourth utility is encompassing every electronic service of the campus environment and delivery high quality connections that allow for reliable operation and functions. BJM Engineering services are amongst the best in Adelaide and Australia in delivering high quality and high performance Network and system infrastructure that will ensure customer needs are met and exceeded to allow migration to the next generation of equipment. For more information, contact BJM Engineering Services, phone 08 8362 7000, email admin@ bjmsa.com.au, website www.bjmsa.com.au

SA PROJECT FEATURE GLENSIDE CAMPUS HEALTH FACILITY 227


228 SA PROJECT FEATURE GLENSIDE CAMPUS HEALTH FACILITY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Bringing it all together For the Glenside Campus Health Facility, Premier Electrical Services (SA) were contracted to supply the required labour to install the following electrical systems: • Low voltage systems including light & power, • Site main switchboard, • Main distribution boards, • Distribution Boards, • Uninterruptable Power Supplies (UPS), • Back up generating system, • C-Bus lighting control system • High voltage connections to the private • High Voltage system. The areas of the Campus that the team worked on included: • Special Rehab (Unit3), • Shared Activities (Unit4) • Helen Mayo (Unit5). Not being involved from the beginning of the project put Premier Electrical Services (SA) at a slight disadvantage with a gap between the electrical contractors on site and other trades advancing quickly. Premier Electrical Services (SA) had minimal time to take stock, bring manning to the required levels to not just catch up, but to get ahead of other trades at the same time creating the site specific procedures and processes so that all this could be done safely and at a high standard required by the builder. Using their industry knowledge and expertise, Premier Electrical Services (SA) rose to the challenge and provided an outstanding service for the project. Premier Electrical Services (SA) is a family owned business that provides a specialised service in the light industrial and commercial areas across South Australia. The company boasts a highly experienced team of professional and technical staff who are able to assist with projects of all sizes along with delivering their services on major construction projects. Premier Electrical Services (SA) have worked with prominent builders and developers such as Hansen Yuncken and Baulderstone. The company is committed to providing the highest quality products, competitively priced, with services exceeding customer’s expectations. Premier Electrical Services (SA) continues to invest in facilities, systems and highly trained technical personnel providing added-value to their business relationships. Capabilities include: • Low voltage power installation on commercial projects • High Voltage installation and maintenance • Appliance testing and tagging • Emergency & exit light installation, testing, certification, additions, moves and changes. • Earthing system testing and upgrading. • Lighting system installation, testing and upgrading. • Communications and data system installations, moves and changes • Switchboard and switch room inspection and maintenance • Electrical system installations, moves and changes • Coordination of multi discipline projects Premier Electrical Services (SA) follow strict Health and Safety guidelines and have policies and procedures in place to ensure the safety of employees, contractors and all other trades they control. For more information contact Premier Electrical Services (SA), Contact: Marino Benzija 0439 192 933, Nigel Hotston 0439 392 559, email admin@ premierelectrical.com.au, website www.premierelectrical.com.au WWW.ANCR.COM.AU

SA PROJECT FEATURE GLENSIDE CAMPUS HEALTH FACILITY 229


Something Tasteful Taste Furniture was chosen to furnish 25 units within the recently developed Glenside Campus Health Facility. The project required both indoor and outdoor furniture.

indoor dining chair frame. These joints provide an extremely strong and durable structure.

With each unit, a different colour combination was in place and Taste Furniture worked tirelessly to provide the perfect amalgamation for each unit.

Taste Furniture are importers and distributors of all types of high quality, commercial furniture. Their portfolio contains an array of clients including cafes, churches, clubs, hospitals, hotels, motels, offices, plazas, pubs, resorts, and restaurants.

With years of experience in providing innovative furnishings, Taste Furniture used some old fashioned techniques when making the unique furniture for the Glenside Campus Health Facility project. An example of this is the way they used a mortise and tenon joint for an

For more information contact Taste Furniture, Keswick Commercial Showroom 15 Anzac Highway, Keswick SA 5035, phone 08 8293 8816 fax 08 8293 8864, email keswick@tastefurniture.com.au (Attn Karen or Jane), website www.tastefurniture.com.au

Glenside Campus Health Facility, SA

230 SA PROJECT FEATURE GLENSIDE CAMPUS HEALTH FACILITY

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


On Track Woodpend Projects provided specialist solutions along with a project management package for the recently completed Glenside Campus Health Facility redevelopment. Their commitment to the builder incorporated the following features: • Pressed Metal Frames • Tamper Proof Glazing • Supply and installation of timbers doors • Architectural Hardware • Supply, install, programming and commissioning of Salto Access Control • Design, supply and install of MT5 Lockwood restricted master key system. As in all projects, challenges presented throughout the life of the project. The bedroom entry doors were one example, where the architect had specified intricate routered landscape designs. This design element was achieved by downloading the cad drawing into the NCAD-CNC program and was completed on the router bed. Woodpend Projects were also required to design a door that had to be approved before manufacturing commenced for the PICU suite bathroom. This door was required to meet the “Harm Minimisation” standards. The Salto Access control Anti-Ligature “Rawdal” design, which was developed by Woodpend Projects locksmith department, was approved and specified by the architect specifically for this project. Woodpend Projects, one of many divisions within the Woodpend Group, has been providing project management doorway packages for more than 5 years. The business is continuing to expand with new initiatives and resources constantly being introduced to benefit their clients. Woodpend Projects has a well-established and reputable business relationship with Hansen Yuncken. Woodpend Projects site manager, strengthened the trusting relationship between Woodpend Group and Hansen Yuncken on this project by resolving any conflicting applications or standards with doorway solutions and taking the risk factor away from the builder. This allowed Woodpend Projects to handle the project with confidence and ease. For more information contact Woodpend Group, General Manager, Anna Finelli 08 8357 3530, Woodpend Projects, Costing Manager, Wayne Meathrel 08 8357 3530, Woodpend Hardware, Snr. Arch. Hardware Consultant, Bruce Auld 08 8373 0311, Premier Locksmiths, Sales & Marketing, Garry Dalton 08 8373 0311 WWW.ANCR.COM.AU

SA PROJECT FEATURE GLENSIDE CAMPUS HEALTH FACILITY 231


HINDMARSH DELIVERS NEW HEIGHTS OF PRESTIGE LIVING Soaring above the Belconnen skyline, Altitude offers far more than your average apartment building with an impressive range of living options and unimpeded views of the Belconnen Town Centre, Lake Ginninderra and the distant mountain ranges. MAIN CONSTRUCTION COMPANY : Hindmarsh Construction Australia Client : Hindmarsh Development Australia PROJECT END VALUE : $165 Million COMPLETION : June 2013 ARCHITECT : Scott Carver Building Certifier : Blackett Maguire + Goldsmith Structural Consulting Engineer : AWT Fire Consultants : Defire

232 ACT PROJECT FEATURE ALTITUDE APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


When a company aims for the heights of achievement and backs it up with a focus on best solutions, Altitude at Belconnen is the result. This outstanding ACT mixed-use residential project incorporates innovation on many levels, from the delivery methods of Hindmarsh Construction Australia (HCA) through to the broader goals of Hindmarsh Development Australia (HDA), who initiated and steered the project to completion. HCA undertook the project as a Design and Construct, working closely with all the consultants and the Architect to develop a program methodology which met the HDA brief, prioritising functionality and construction simplicity. Quality is also a primary imperative for HDA, who focus on customer service not only to completion, but beyond. “Hindmarsh Construction and Hindmarsh Development are effectively autonomous companies under the one Board of Directors, who work together to deliver projects collaboratively,” explained Hindmarsh Development Manager, Brett Smith. “Hindmarsh has a unique opportunity of incorporating the expertise of both a Developer and Builder to produce very successful, high-quality, practical and functional outcomes for our customers. “HCA provides significant early inputs into the buildability of each project that results in detailed direction for primary structural and facade elements. This then aids the programme and time, and results in a thoroughly researched suite of details that appear seamless to the customer. “Hindmarsh has a wealth of experience in D&C projects. Our proven delivery record is based on quality, cost and programme, and our experience enables us to accurately forecast project costs and time in a manner that minimises deviation throughout construction. “This provides clients with a higher level of confidence from the outset that the project will be delivered on time and on budget to the highest standards. “We have a diverse depth of experienced staff with skills in various construction fields. This diversity allows us to cross-collateralise experiences to approach individual projects from more than one direction. The results provide options that may not have been evident from a more linear or standardised approach to construction.” WWW.ANCR.COM.AU

More than 40 Hindmarsh staff across both HDA and HCA worked on Altitude, including the development team who followed the project from inception to post-completion; construction staff who expertly managed delivery of Altitude’s 32,500sqm of concrete steel and glass; and administrative staff. “The contract required the project to be delivered in two separable portions,” explained David Colbertaldo, Hindmarsh’s Manager Construction Operations ACT. “To achieve the required program dates, there was a strong focus on ensuring that all trades could resource the project to ensure that the works across both stages were concurrent. Prototyping played an important role to set standard and consistent design details, which then achieved consistency in the quality of finish across the project”

“Hindmarsh is proud of its contribution to the economic life and vibrant growth of the Belconnen Town Centre.” “The project was constructed without a single masonry element. Pre-cast concrete was identified as a viabel option for the project during early considerations. The design was then evolved to maximise repetition of these elements including clever use of the curved pre-cast elements. These have been incorporated into the podium and landscape to complement the building’s architectural lines at various levels,” said Brett Smith. “The double glazed windows were also a major innovation for the project due to the curved facade. The procurement and installation posed a number of significant challenges that were largely overcome to achieve outstanding results. “Hindmarsh works very hard to develop and maintain strong procurement networks. To deliver high quality projects, it is imperative that we are able to source the best products available at rates that provide our customers with excellent value for money.

“Once collaborative relationships are formed and operational experiences gained, the specific needs of the developer, builder and supplier are better understood, and this expedites delivery of our projects.” Altitude is one of the tallest buildings and the largest Owners Corporation in the ACT. In terms of fitout and finish, it sets high standards, including a unique purpose-built information platform which enhances the owners’ amenity and adds a new dimension to HDA’s ongoing customer service. “As a developer, Hindmarsh is proud of its contribution to the economic life and vibrant growth of the Belconnen Town Centre,” said Brett Smith. “It terms of social sustainability, the project is located in an ideal position between the Town Centre and the Lake to enhance the liveability of the Town Centre. The completion of this landmark project augments the recent growth of Belconnen with an additional 500 people set to enjoy and utilise existing amenities around the area afterhours. “The increased demand on local retail, services and amenities is likely to result in greater investment in the area by businesses and services seeking a broader population base for its own success. This increase in investment in and around the Town Centre will benefit the greater Belconnen community and ACT as a whole by providing a local employment hub that enhances opportunities for alternate, more sustainable modes of transport (walk, cycle, bus) to work and recreational activities.” “At Hindmarsh, we believe our completed residential projects reflect our DNA and stand as our greatest marketing asset for future developments. Every project we embark on is considered in such a way that it must stand behind our brand and reputation. This is why Hindmarsh has developed a reputation unsurpassed for quality and customer service.” Hindmarsh’s excellent reputation has seen it grow from strength to strength over its 35-year history. The completion of Altitude provides another stellar example of the combined expertise as developer and builder which have enabled Hindmarsh to successfully undertake and deliver projects of any scale and complexity. For more information contact Hindmarsh, 71 Constitution Avenue Campbell ACT 2612, phone 02 6129 1500, website: www. hindmarsh.com.au

ACT PROJECT FEATURE ALTITUDE APARTMENTS 233


234 ACT PROJECT FEATURE ALTITUDE APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


WWW.ANCR.COM.AU

ACT PROJECT FEATURE ALTITUDE APARTMENTS 235


An integrated approach to liveable places for people

236 ACT PROJECT FEATURE ALTITUDE APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The physical landscape is not the only one architects Scott Carver considered when designing Altitude at Belconnen – there was also considerable thought given to the social world it belongs to and the broader economic terrain of risk and rewards for the developer and builder, Hindmarsh. Scott Carver Director Bob Perry and Senior Associate Ben Pomroy and the team worked on the project for seven years, from earliest design stages and development approvals, through to engagement under an Early Contractor Involvement arrangement with Hindmarsh Property Group and their contracting arm, Hindmarsh Constructions, who undertook the building as a Design and Construct. Scott Carver brought an interdisciplinary approach to the task, providing architecture, interior design and landscape design. “The integrated approach was critical to the success of the project,” commented Ben Pomroy. Close collaboration between the architects, the developer, the contractor and the engineers enabled creative, cost-effective and practical solutions while still delivering a visually distinctive, socially-relevant project. The project comprises several buildings: the Altitude tower, with 229 apartments and 7 penthouses over an 18 storey tower with a distinct curved profile; the 7-storey Chandler Building with over 100 apartments and a mixed-use retail and public space offering; and a small commercial office building. The process of gaining both Development Approval and public acceptance of the 18-storey tower set a new benchmark for high density mixed-use projects in outer suburban locations. “There was a whole question of how to do tall buildings in the bush. At the time the Development Consent was being applied for, there was not really a precedent for high rise

buildings in the outer suburbs of Canberra with views over both bush and the lake (Gininderra). Altitude was pioneering,” explained Bob Perry. “Our interest in high density is in building active communities, in mixed-use developments. Visually with this project the contrast of the tower with nature made it a challenge to deal with people’s preconceptions. “The interesting thing about the tower is we made it very horizontal intentionally, to make it fit into the landscape. We felt that if the building had reach, like it was reaching out into the landscape, the horizontality would fit into the landscape as a form. We also had to sell the client on having a reasonable amount of solidity in facade. From the public point of view, to make something sellable and liveable, you have to consider you have the community looking back at you (the occupants). To earn the right to be there and own the view there has to be an exchange with the public domain. As architects we commit to that, we become mediators between the occupants and the public.” “Our design was driven with social agendas in mind,” said Ben Pomroy. Some of the key design aspects which relate to social benefit include the private park which is located on the podium rooftop, and includes the pool, a gymnasium and a variety of outdoor spaces which offer opportunities for both large groups and privacy – all with stunning views. The project team also landscaped the pedestrian connection which runs between Altitude and Chandler, which is the main pedestrian spine between the Colleges of Canberra University and the Belconnen town centre, and this public land has been rejuvenated. As part of the retail space, a cafe addresses the public and brings a meeting place to the space. A degree of future-proofing was also incorporated, with eight apartments along Chandler Street designed and constructed to the standards required for retail, with removable timber privacy partitions enabling future conversion to retail space. Sustainability measures in the project include two tanks in the basement for storage of harvested rainwater, which will be used for irrigating the expansive green roof space and the public landscaping; compact fluorescent lighting in the apartments; LED lighting for public areas; double glazed low-E windows throughout; a louvre system which shades the western facade; and the curved concrete balconies which provide shade from the summer sun on the Southern and Western facades.

WWW.ANCR.COM.AU

The overall design of Altitude was also shaped by the rational approach Hindmarsh took to procurement and construction, with all elements of the building prefabricated offsite. The use of precast concrete elements and prefabricated glazing units enabled the project to finish six months ahead of schedule, while still allowing Scott Carver to specify some unique and difficult design features, such as the curved double-glazed glazing for the Altitude windows. “The curved double-glazed glass was a critical item, and as we understand it, a first in Australia,” said Ben. “Prefabrication and systemisation allowed for the big design moves, including the curved precast concrete balustrades. We worked with the manufacturer and subcontractors to hide the joints in the curved precast.” “We earned the consensus of the curves by the systematization of the rest, with an innovative construction company such as Hindmarsh, we were able to push our imaginations,” said Bob. “As an architect, you need that strong client relationship with the developer and contractor.” As part of their collaborative approach, Scott Carver hold client design reviews where the project is modelled on BIM software, and the builder can immediately address any issues which become apparent. “Our ethos as a practice is about design within context - being calm and sensible. With the new mixed-use projects, we are context creators, and because it is new, we have to put into the mix what’s good for the community,” said Bob. “We see that we are designing for eventual owner/occupiers, that is an intellectual rigour we should bring to the concept. We can’t afford mixed-use to fail, and Australians are still uncomfortable with the idea. “Our point of difference (as a practice) is we offer integrated architecture, interior design, and landscape design for mixed-use projects. We work across all sectors and markets, take all of the learning from those and put it into a mixed-use paradigm. “High Density mixed-use in Australian cities is about collaboration and listening to everybody. As projects in Australia are getting bigger, the risks are getting bigger, and collaboration with different minds and perspectives is the way to work it all out. Creating socially functional places is the biggest challenge.” For more information contact Scott Carver Pty Ltd, Level 8, 71 Macquarie Street Sydney NSW 2000 Australia, phone 02 9957 3988, website: www.scottcarver.com.au

ACT PROJECT FEATURE ALTITUDE APARTMENTS 237


Altitude Apartments, ACT

238 ACT PROJECT FEATURE ALTITUDE APARTMENTS

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Designed to satisfy high standards A project like Altitude requires high quality inclusions, which is exactly what ACT Shower Screens and Wardrobes take pride in delivering, with Australian designed and manufactured products customised to meet the needs of builders, architects and interior designers. The company supplied and installed close to 450 semi-frameless shower screens and frameless mirrors for all the apartment bathrooms. The company used a new product they developed and patented themselves, Kolder Perimeter framed 6mm Semi-Frameless screen, delivering a stunning result. ACT Shower Screens and Wardrobes established their Mitchell facility in 2011, after 20 years of successful operation in Sydney working on projects across the Sydney and Newcastle area. Since opening the ACT operation the team of tradesmen, talented designers and fabrication staff have worked on projects including Manhattan Apartments for Chase, Juliana House for Gedcon, Dunroon for Watpac, and Maddison Apartments, Envy Apartments and Friday Apartments for BLOC.

Address 46 Hoskins Street Mitchell ACT 2911, Phone 02 6262 3007 Fax 02 6262 3009, Website www.actshowers.com.au

As specialists in manufacture and installation of shower screens, built-in wardrobes, vanity mirrors and kitchen splash-backs, ACT Shower Screens and Wardrobes provide the exceptional products and professional service which ensure beautiful results.

SAFETY & INNOVATION ON THE LEADING EDGE For Mario Carrabs, working on the edge of multi-storey buildings in the formwork trade inspired a major innovation which provides for faster and safer materials delivery and removal by crane. His patented invention, Multi Deck, was recently used by Hindmarsh to improve efficiency and safety at Altitude. The Australian-made Multi Deck bolts onto the slab edge, fitting flush with the floor and eliminating any need for ramps. Push-button controls operate the fold up deck, which provides multi floor access between crane deliveries and a stable work space for dogmen during crane loading and unloading. “The platform is fully automated therefore increasing the speed with which material can be loaded or unloaded, it makes the crane more efficient, saving man hours,” said Mario. “Hindmarsh uses Multi Deck frequently, as do Doma, Lend Lease, Morris Group, Leightons, Construction Control and G. E. Shaw & Associates. Multi Deck has a safe working load of 3500kg, and is engineering certified. The platforms can be delivered to anywhere in Australia. Safe, effective and efficient – Multi Deck makes enormous sense for major projects. For more information contact Multi Deck, phone 0412 626815, fax 02 62863339, email: sales@multideck.com.au, website: www.multideck.com.au WWW.ANCR.COM.AU

ACT PROJECT FEATURE ALTITUDE APARTMENTS 239


Bringing life to the lakeside

Canberra can now join all the other Australian capital cities in having a vibrant waterside precinct for living and leisure, with the completion of Doma Group’s Dockside Kingston. The most recent stage of the ongoing realisation of the Cox Architects masterplan for the Lake Burley Griffin foreshore precinct, Dockside combines upmarket apartment living with a retail and cafe area, all with spectacular views across the water, and within walking distance of Canberra’s major cultural institutions, the Parliamentary Triangle and the Kingston and Manuka shopping districts. Constructed by Bloc, Dockside comprises 120 residential apartments over six levels and retail and commercial tenancies fronting Eastlake Parade 240 ACT PROJECT FEATURE DOCKSIDE KINGSTON

and the foreshore promenade. The retail tenancies range from 30sqm to 242sqm, and having lakeside and promenade frontage makes them ideal for speciality stores, service businesses, restaurants and cafes. There are also a number of commercial office spaces for small to medium enterprises seeking a special location which offers high levels of staff and client amenity. The construction materials used in the project echo the various epochs of Canberra’s growth, with solid brick used for the lower levels facade. The facade is not continuous, rather, openings spill out onto the promenade, laneways and arcades which link with the community. The residential component has been designed over six levels, four fronting the promenade and waterside boardwalk, and another two levels set back above a parapet to give the project a distinctive scaled profile. AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The apartments range from 1 bedroom to 3 bedroom, and have been designed for open plan living, with extensive glazing to maximise the natural light and views. The two recessed uppermost levels comprise five two storey pods of roof garden apartments. These feature floor-to-ceiling glazed popouts, which will give the residents a sense of being at one with the views of bushland, sky and water. The roof garden spaces offer an opportunity for total connection with the outdoors and the changing seasons, and provide a space for both private and recreational activity, and a spectacular view taking in the full scope of Canberra’s heartland. Abundant outdoor spaces will enable residents to make the most of their waterside location, with the orientation of the project also ensuring waterside terraces are bathed in winter sun. Attention to quality in the fitout and interior design has resulted in a distinctively cultured, urban feel which meets the aspirations of Canberra professionals. Doma, Bloc and Colin Stewart Architects have undertaken a series of successful recent collaborations, including Bridge Point Kingston, WWW.ANCR.COM.AU

another part of the overall Kingston Foreshore masterplan, and the One Sydney Avenue project, where high standards of ESD in the design and construction have delivered a benchmark in terms of office space for government departments. For Doma, the growing success of the Kingston Foreshore project makes them one of the key drivers of Canberra’s ongoing evolution into a vibrant, cultured capital city. Dockside is one of a pair of buildings which Colin Stewart have designed to be the central focus of the Kingston Foreshore, echoing the manner in which the Sydney and Melbourne buildings give the CBD area a visual anchor point. The constructors of Dockside, Bloc, were established in 2011 when two of Canberra’s leading Residential and Commercial Design and Construction companies, Redwin Constructions and Space Developments, joined forces. One of the company’s strengths is having hands-on directors who actively engage with project management, design and planning, and a substantial staff of over 50 including inhouse engineering expertise. Other projects Bloc has completed include the Ambassador Apartments, also a Colin Stewart Architects project, and Hotel Realm, again a successful collaboration with Doma Group and Colin Stewart Architects. ACT PROJECT FEATURE DOCKSIDE KINGSTON 241


the art of mass production

It takes extraordinary dedication to quality to achieve bespoke, high-end results on a large scale fitout project, as Sydney-based company Intelligent Living (IL) has done so for the Dockside Residential Development, located on Canberra’s Kingston foreshore. By applying attention to detail throughout the entire process, IL have ensured that investors in this 120-apartment development enjoy beautiful functional joinery and striking modern energy-efficient lighting, all custom made for this boutique residential project. IL worked collaboratively with the Dockside project team from design stage, to achieve optimum results for the Client. Some 1500 cubic meters of custom made joinery and lighting product was manufactured, including kitchens, vanities, wardrobes, linen cupboards, light fittings and ceiling channels. 242 ACT PROJECT FEATURE DOCKSIDE KINGSTON

Incorporated into the design of Dockside’s joinery was the influence of IL’s broad experience in producing detailed bespoke furniture, with special features included as standard, such as premium quality European hardware and drawer accessories, durable polyurethane or veneer finishing throughout, and seamless quartz stone bench tops. The resulting aesthetic is clean, modern and perfectly suited to the light-filled, luxurious feel of the apartments. IL also developed an innovative lighting system comprising of custom LED light fittings and ceiling channels. The LED light fitting features market-leading critical components and has met relevant AS/NZ standards, having been issued with a regulatory certification mark. “Our LED light fitting embodies the future of lighting and addresses the direction property developers are seeking to go as Australians care more and more about the AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


The strength of IL is in its capability to execute and deliver on complex product development briefs on a large scale without compromising on quality or style. Detailed production drawings, bills of quantities and prototype development are at the heart of Client approvals and development of the project’s supply strategy. “Design intent is never compromised. It’s up to IL to develop products that reflect the designer’s and ultimately the Client’s vision,” said Joseph. “Operationally, it is about understanding the detail of every job, having meticulous documentation, planning well, using systems and processes, and delivering with the intention of perfect execution. This is the commitment of each of our team members and therefore our collective way of working.” Unique to IL is its long standing presence in the Peoples Republic of China (PRC). IL’s dedicated manufacturing facility when coupled with a tested international materials network provides Clients with confidence in the outcome. “IL is a service provider with no geographic limits. We operate with a global mindset and have done so since 2004. To consistently provide high quality outcomes, you need to remain sophisticated in your approach regardless of where the product is made.” said Joseph. “In 2014, we will celebrate 10 successful years manufacturing in the PRC”.

cost of energy and also the impact their energy use has on the environment. Our product is functional, environmentally friendly, energy efficient, elegant and modular,” said IL Founder and Director Joseph Karam. Prior to full-scale manufacturing, prototypes of both lighting and joinery were developed for stakeholder review. The entire Dockside consignment was completed within 12 months from early design optimisation through to final delivery and installation. “I am committed to leading by example” said Joseph, who proactively shepherds every project through from early design to final delivery, maintaining an unswerving dedication to quality. “IL is committed to delivering meaningful results for our Clients. We focus on delivering the best material outcomes for the investment budget set. A large part of our commercial growth can be credited to this approach,” he said. WWW.ANCR.COM.AU

IL’s strength in supply chain management shines through on projects like Dockside. Thorough planning and meaningful communication form the foundations of success, ensuring accuracy and attention to detail is present at every phase of the supply process. Quality Control is integrated into every stage of the supply chain, from raw materials to process mapping, with checks and measures carried out at the coal-face by IL decision makers. “IL’s leadership team is comprised of qualified Engineers and Operations specialists; therefore the science of Best Practice and its integration into our way of working is demonstrably evident to our Client, with ultimately the product (and execution of delivery and installation) the measure of our success.” said IL Operations Manager Julie Sarian. IL services numerous Australian markets, including the Hotel, Gaming and Leisure, Residential Development, Retail and Commercial sectors, with engagement ranging from turnkey solutions to supply-only. The company has earned a reputation for being suppliers of beautiful detailed joinery and bespoke furniture pieces, while also being highly regarded for their capabilities in complex product development. Exemplifying these strengths include projects such as Burbury Hotel, Shangri-la Hotel Sydney, The Star casino, Novotel Canberra, and Sofitel Wentworth. For more information contact Intelligent Living, phone 02 8003 7393, email: sales@intelligentliving.com.au, website: www.intelligentliving.com.au ACT PROJECT FEATURE DOCKSIDE KINGSTON 243


Another d group success on the Kingston shoreline Leading ACT hydraulics and plumbing experts D Group have continued to build on their track record of excellence with their latest Kingston Foreshore project, Dockside Kingston. Up to 20 staff including engineering, project management and experienced, trade-qualified plumbers worked on designing and installing the project’s sewer and storm water drainage; plumbing for all the apartments and retail tenancies; and gas installations throughout. In all, it took their team 12 months to complete works for all three towers from early design, CAD drawing and specifications through to installation, commissioning and certification. The challenges of the project came from the demanding program time frame, and site access issues to each tower. D Group’s highly developed ability to execute plans and approach works in a strategic manner ensured they were able to meet milestones on time and safely deliver all installations to a high standard of quality. All of D Group’s projects are undertaken to Independently Certified Quality Management Systems to ISO 9001:2008, Workplace Health and Safety Management Systems to AS/NZS 4801:2001, and Environmental Management Systems to ISO 14001:2004. The company provides a diverse and integrated suite of services for major projects across the ACT ranging from prestige multi-storey apartments like Bridge Point Kingston, One Sydney Avenue and Realm Park, through to industrial projects and Green Star commercial projects such as One Canberra Avenue. Their knowledge of the latest products and techniques is complimented by some of the latest technology, including CCTV survey equipment for investigations on in-ground sewer, storm water and reticulations, and service location surveys. The design and installation capabilities D Group possess enable them to deliver complete hydraulics solutions including initial design and consultation to develop the most workable and cost-effective design. Their project management team undertakes liaison with local authorities and providers including ACTPLA, ACTEW, Jemena (formerly AGL) and TAMS, preparing all relevant documentation including approval and certification documentation, in addition to documentation for clients such as project feasibility studies, as constructed drawings, research, reports, and approval documentation. Through a results-focused approach and an uncompromising commitment to value and quality, D Group continues to consolidate their reputation as a substantial contributor to successful major projects.

For more information contact D Group, 5 Whyalla Street Fyshwick ACT 2609, phone 02 6162 3377, fax 02 6162 3388, website: http://d-group.com.au 244 ACT PROJECT FEATURE DOCKSIDE KINGSTON

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


A fresh take on air quality Digital wizardry coupled with innovative ideas delivered a cost effective solution for ensuring air quality in the car park at Dockside Kingston. The exhaust system designed by Northrop Consulting Engineers also uses a substantially reduced amount of materials, creating a significant saving for the builder. “We designed an alternative solution to allow the carpark exhaust to have no ductwork or plenums. This was achieved using make up from the carpark entry door, a supply grille, two exhaust grilles in the centre and four jetfans to move the air around. The only ductwork was in the risers and groundfloor carparks for exhaust discharge,” said Northrop Engineers Mechanical Engineer, Michael Smith, who completed the design, including modelling and analysis. “We conducted a Computational Fluid Dynamics (CFD) simulation of a traditional plenum system, which meets the Building Code of Australia (BCA) deemed to satisfy (DTS) requirements, and the alternative jetfan system ensure the jetfan design was equal or better than the traditional deemed to satisfy (DTS) system. The alternative solution was proposed as it saved thousands of dollars in mechanical duct etc.” CFD software has enabled Northrop Engineers to conduct airflow calculations by breaking down the space into discrete blocks, and undertaking calculations at the node of each block which impact on the adjacent block – effectively modelling the movement of air and the interrelationship between the fresh air supply and the exhaust. WWW.ANCR.COM.AU

The benefit of this approach from a design point of view is substantiation of the effectiveness of the alternative mechanical systems. The challenge posed by the car park itself was the sheer size of it, being over 140m long, significant duct or plenums would be required for air distribution, causing a coordination and cost nightmare. A reduction of ductwork using an alternative solution became highly valuable from a design, coordination perspective, not to mention the reduction in materials, and therefore a reduction in cost for the project. CFD is a technology with multiple applications for innovative engineering solutions. “CFD can be used to achieve Green Star points such as Air Change Effectiveness (ACE) for Indoor Environment Quality (IEQ), performance verification of equipment such as condensers and condenser farms in odd places, precinct wind tunnels, thermal stack effect and many other applications in the built environment,” said Michael Smith. Northrop is one of the founding members of the Green Building Council of Australia, and sustainability is a high priority across all their projects. Their expertise across mechanical, electrical, hydraulic, structural, civil, sustainability and specialist services, has been applied to projects across the construction and development spectrum. The company has offices in Canberra, Sydney, Brisbane, Newcastle, Wollongong and the Central Coast. For more information contact Northrop Consulting Engineers Pty Ltd, phone Michael Smith (02) 6285 1822, 15 Altree Court, Phillip ACT 2606, website: www.northrop.com.au ACT PROJECT FEATURE DOCKSIDE KINGSTON 245


Dockside Kingston Interior, ACT

246 ACT PROJECT FEATURE DOCKSIDE KINGSTON

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Multi-skilled milestone delivers What does a landmark project like Dockside Kingston need to achieve a high quality finish for wet areas? A company like Milestone Tiling on site, who specialise in delivering high standards in tiling, waterproofing and paving for major projects.

“We aim to always work with our builder to deliver a great product that meets or exceeds deadlines. It has been a pleasure to work alongside BLOC and Doma to construct a landmark situated on the lakeside of Canberra, which will be a focal part of the Kingston area for years to come.

At Dockside, Milestone had a team of up to 38 skilled and qualified staff on site for four months, undertaking a scope of works including applying approximately 4,500m2 of heat applied waterproofing membrane (Parchem Testudo Mineral); approximately 4,000m2 of paintable waterproofing membrane; and approximately 4,000m2 of sand cement bedding. They also laid 2,500m2 of large stone pavers, 800m2 of cobblestone; and installed around 7.000m2 of porcelain tiles.

In the four years Milestone Tiling has been in operation, they have completed several major ACT projects including the East Apartments and Hotel, and the Multi Developments Units at Bruce.

Milestone have abilities which extend beyond simply application and installation, with in-house experience and skills including a Builder’s License. At Dockside, one of the highlights of their contribution was their design and construction of the apartment’s step-up shower bases, which give the bathrooms a unique aesthetic. “We are well rounded in our skills, with a professional and friendly can-do approach to our work,” said Milestone Tiling Spokesman, Sean Fitzgerald. WWW.ANCR.COM.AU

“Between the Directors of Milestone there is many years’ experience in large developments, and our 45 staff also possess substantial experience and qualifications both relating to our trade and also outside our trade, including First Aid, machinery tickets including Forklift and Materials Hoists, and expertise and qualifications in carpentry and timber flooring,” said Sean. “Milestone is a young and enthusiastic company willing to take on any challenge big or small, and no region is too far away for us to undertake a project.” For more information contact Milestone Tiling, PO Box 116 Mitchell ACT 2911, phone 02 6242 8166, fax 02 6242 8167 email: info@ milestonetiling.com.au ACT PROJECT FEATURE DOCKSIDE KINGSTON 247


Contractors Directory - Advertisers Index ACcess equipment Multi Deck Page 239 | 0412 626815

aggregate and soil stabilisation Continuous Mixers Australia Page 158 | 0457 946 415

Air Conditioning, Heating & Mechanical Services AE Smith Page 27 | 1300 313 313

air conditioning D&E Air Conditioning Page 40-43 | 03 9751 4222

Eastwood Air Conditioning Page 151 | 02 9674 9944

Equilibrium Air Conditioning (NSW) Pty Ltd Page 115 | 02 9439 4822

air valves Ventomat Australia Pty Ltd Page 222 | 02 8814 9699

Aluminium Louvres W&W International Page 24-25 | 08 8359 1982

architects Scott Carver Pty Ltd Page 236-237 | 02 9957 3988

Woods Bagot Page 102-105 | 02 9249 2500

architectural faÇades SGI Architectural Pty Ltd Page 110, 194 | 02 9620-7988

louvres/architectural louvres Aambianz Pty Ltd Page 119 | 1300 88 3011

JWI Louvres Page 153 | 02 9757 7600

brickwork Macarthur Block And Bricklaying Services Page 134 | 02 4647 5227

builders Reg Robins Constructions Pty Ltd Page 71 | 0409 430 772

Building & civil construction Blu-Built Constructions Pty Ltd Page 223 | 08 8449 1667

Building Certifier Bartley Burns Page 33 | 07 3207 4488

carpentry services Highrise Carpentry Pty Ltd Page 54 | 03 9376 6333

carpets Raines Carpets Pty Ltd 248 ANCR ADVERTISERS INDEX

Page 20-21 | 02 9316 8030

ceilings Airport Ceilings (VIC) Pty Ltd Page 77 | 03 9338 8065

civil engineering Civil Unlimited Pty Ltd Page 172 | 07 3357 4934

civil / hydraulics / management D Group Page 244 | 02 6162 3377

civil infrastructure Quickway Constructions Page 127 | 02 9648 1814

cladding & vitra panels Highlight Interiors Page 132 | 0433 751 855

cleaning services Clean City Services Pty Ltd Page 57 | 03 9416 9699

commissioning management Commtech Asia (Australia) Pty Ltd

Page 130-131 | 02 9770 7600

Ultraflow Siphonics

Hansen Yuncken (SA)

Page 145 | 02 9482 1256

Page 224-225 | 08 8229 7300

drilling & boring Team Rock Anchors

Hickory Group Page 78-79 | 03 9429 7411

Hindmarsh

Page 176 | 07 3888 6775

Page 232-233 | 02 6129 1500

Lend Lease

earthmoving machinery solutions Jet Excavators and Trucks

Page 188-189 | 07 4781 0600

Page 211 | 07 3841 3337

Hutchinson Builders (Townsville) Page 190-191 | 07 4755 8000

Lend Lease Inside Front | www.lendlease.com

L.U. Simon Builders Pty Ltd Page 66-67, 72-73 | 03 9488 0000

Maxcon Page 62-63 | 03 9650 9580 Page 86-87 | 03 9555 3999

McConnell Dowell Constructors (Aust) P/L Page 136-137 | 03 9816 2400

Page 226-227 | 08 8362 7000

Pact Constructions

Electrical Reticulation Design Services Pty Ltd

Page 18-19 | 08 9340 5900

Probuild (VIC)

Page 182-183 | 07 3899 6299

Page 58-59 | 03 9693 8222

Premier Electrical Services (SA)

Pradella Developments Pty Ltd

BildaVOID Concrete Void Forming Systems Page 28 | 1300 369 253

Brisbane Pre-Cast Page 208 | 07 3204 7181

Citywide Precast Factory Page 60 | 03 9702 4726

James Hardie Australia Page 26 | 1800 659 850

O'Rourke Concrete Constructions Page 195 | 0438 893 416

Supercut Concrete Services P/L Page 157 | 02 9707 3088

Townsville Concrete Sawing And Core Drilling Pty Ltd Page 179 | 07 4775 7492

Construction Companies & Alliances Blackwatch Projects Page 206-207 | 07 3216 0533

Cardwell Range Alliance Page 174-175 | 1300 796 662

FKP Property Group Page 168-169 | 02 9270 6168

Grindley Construction Page 120-123 | 02 9988 3811

Hansen Yuncken (NSW)

Page 228-229 | 0439 192 933

Page 148-149 | 02 8259 0222 Page 212-213 | 07 3115 0300

SA Water Page 216-217 | 1300 650 950

Page 14-17 | 1800 80 60 60

construction solutions Pasco Construction Solutions Page 37 | 03 9429 9111

Electromagnetic Shielding Faraday Pty Ltd Page 31 | 03 9729 5000

elevators JRC Elevators & Escalators Page 65 | 03 9398 3770

Engineers Northrop Consulting Engineers Pty Ltd

consultants Medland Metropolis Page 205 | 07 3391 9800

Page 245 | 02 6285 1822

Sinclair Knight Merz

cost management mbm

Page 144 | 02 9928 2134

Page 133 | 02 9270 1000

Excavation & PLANT HIRE Turbo Charlie

cranes Gillespie Cranes

Page 167 | 02 4573 6304

Page 117 | 02 9818 1877

Walter Wright Cranes Australia Page 177 | 07 4955 1477

faÇades Jangho Australia Page 83 | 03 9867 1668

Permasteelisa Group

DEVELOPers Toga Group

Page 95 | 02 9755 1788

Page 160-161 | 02 8705 8403

diving Professional Diving Services Page 138-139 | 03 9775 0998

Drafting Maxcad Drafting Services Pty Ltd drainage systems

Electrical / mechanical & fire consultants Floth Page 173 | 07 3252 0977

Construction Project Information Cordell Information

Page 202 | 07 3205 7644

Electrical/electrical design AMS Electrical And Communications P/L BJM Engineering Services

Page 90-91 | 02 9080 8000

compact crushing Rubble Master

Page 215 | 1300 778 668

The University Of Queensland Brisbane

Page 126 | 02 9636 6877

Mirvac

Probuild (NSW)

Concrete (sawing/core drilling/construction, PRECAST, SUPPLY, void forming, reinforcement, pumping, Structures, Laying, finishing, formwork, pipes) Austral PrecastTM

Page 180-181 | www.griffith.edu.au

Page 198-199 | 07 3365 1111

Merkon

Page 99 | 02 9262 2834

Page 36 | +43 732 73 71 17 - 348

educaTIONAL FACILITY Griffith Uni

FIRE & SMOKE CURTAINS Coopers Fire Pty Ltd Page 30 | 02 9526 3100

fire extinguishers Extinguisher Doctor Page 35 | 03 9741 4875

fiT-OUT Crown Group Page 163 | 02 8783 5288

AUSTRALIAN NATIONAL CONSTRUCTION REVIEW


Flooring DTAC Pty Ltd

joinery/furniture/lighting Australian Joinery Products Pty Ltd

Page 48-49 | 1300 793 478

Page 187 | 07 5563 3183

Fab Floors Pty Ltd

CTCI Pty Ltd

Page 147 | 02 9534 6500

Page 108-109 | 02 6334 3222

Peter Kelly Flooring

IJF Australia Pty Ltd

Page 106-107 | 02 9899 6688

Page 85, 166 | 08 8349 7400

retaining walls United Crib Block Constructions

Intelligent Living

Page 36 | 02 9344-9168

FORMWORK Calcono Pty Ltd

Page 242-243 | 02 8003 7393

Future Form

land surveying, civil engineering, planning & development consulting Reeds Consulting Pty Ltd

Page 150 | 02 9426 6900

Page 69 | 03 8660 3000

Foundation ENGINEERING CF Group

landscaping Australian Native Landscape Constructions Pty Ltd

Page 165 | 02 9793 9233

Form700 Pty Ltd Page 51 | 03 8331 7100

Page 164 | 02 9316 4012

furniture Sebel Furniture Page 112 | 02 9780 2297

Taste Furniture Page 230 | 08 8293 8816

Gates & Screens Award Gates & Screens

Page 44-45 | 03 9758 2580

lifts Innovative Lift Consulting Pty Ltd

Reinforcing bar, mesh and sundry items Queensland Reo Fixing Page 192-193 | 0405 613 851

road base paving Beaumont Stabilising Page 156 | 07 5483 5597

RUBBISH REMOVERS BD Harvest Pty Ltd Page 29 | 03 9333 2442

Dial A Dump Industries Pty Ltd Page 97 | 02 9519 9999

Security Solutions Gunnebo Australia Pty Ltd Page 56 | 02 9852 0700

HIGH ACCESS SERVICES Spidertech Page 22-23 | 03 6231 6722

HVAC / Fire Systems Triple M Mechanical Services (QLD) Page 185 | 07 3272 1177

Triple M Mechanical Services (NSW) Page 94 | 02 9763 6200

industrial consumables supplier Southland Supply Group Page 159 | 1800 77 22 91

industrial HIRE Bowen Industrial Hire Page 189 | 07 4786 6566

Integrated Building Efficiency solutions Johnson Controls Australia

Page 200-201 | 07 3373 8777

Nepean Structures Page 92-93 | 02 9707 5000

surveyors/planners Geosurv Page 129 | 1300 554 675

Stride Survey Pty Ltd Page 53 | 03 9095 6699

shotcrete The Rix Group

Page 89 | 03 9501 2800

Page 50 | 03 9699 5200

Page 96 | 0407 272 637

stRUCTURAL steel Bridge Fabrications

light beams Lin-Eng

Page 128 | www.agpgroup.com.au

Height safety Australian Lifting & Safety Pty Ltd

Page 75 | 03 9614 7155

Page 114 | amitchell@stratasurv.com.au

Shopfitting Pacific Shopfitters

Page 231 | 08 8357 3530

stRUCTURAL ENGINEERING Webber Design

Stratasurv

management consultants Project Planning And Management Pty Ltd

hardware supply Woodpend Group

Page 218-219 | 08 8353 8252

Page 226-227 | 08 8161 0988

glass AGP Pty Limited Page 64 | 03 9357 7992

stonework & bricklaying Kennedy Constructions SA Pty Ltd

Page 186 | + 61 417784245

Page 125 | 1300 746 827

Allview Glass

Page 141 | 02 8198 9500

Schneider Electric

Page 184 | 07 5540 7126

Page 209 | 07 3290 4279

J Steel Australasia

P.A. Systems The P.A. People

Page 32 | 03 9419 2500

shower screens & wardrobes ACT Shower Screens and Wardrobes

Page 111, 116 | 02 8755 8700

Page 239 | 02 6262 3007

panel lining Speedpanel

SHUTTERs Shutterflex

Page 84 | 03 9724 6888

Page 197 | 07 3277 5428

PLUMBING/draining Contract Hydraulics Services Pty Ltd

signage Adherettes Pty Ltd Page 55 | 03 9214 2222

Page 68 | 03 9873 0322

Tiger Corp

Liquid Vision Plumbing Group

Page 74 | 03 9428 5675

Page 82 | 03 9827 5032

Richstone Group Page 46-47 | 03 8339 3777

post tensioning Australian Post-Tensioning (Trading As Auspt) Page 80 | 03 9702 4557

precast panels United Precast Page 88 | 03 9036 0480

proJECT managers Aurora Projects Pty Ltd

splashbacks & printed glass PaulM Page 34 | 0414 519 999

stainless steel ACT Stainless Steel Page 116 | 02 6228 1123

steel fabrication Combell Steelfab Page 124 | 02 9607 3822

Taylors tiling Milestone Tiling Page 247 | 02 6242 8166

traffic, parking, acoustics TTM Consulting Pty Ltd Page 170-171 | 07 3327 9500

WaterPROOFING Geoseal Page 162 | 0410 029 979

Water Recycling Aquacell Pty Ltd Page 52 | 02 4721 0545

Water Related infrastructure design & MANAGEMENT Rose Atkins Rimmer (Infrastructure) Pty Ltd Page 99 | 02 9853 0200

Waste management services Waste Wise Environmental Page 61 | 1300 550 408

welding Technoweld Pty Ltd Page 220-221 | 08 8244 5277

Windows & Doors Bradnam’s Windows & Doors Page 214 | 07 3131 3777

Page 142-143 | 02 8920 1838

RACING Australian Turf Club

Welcome to the Advertisers Index listing of advertisers for this publication. We list one category per company advertising at no charge however additional categories can be listed for $49 each.

Page 203 | 07 3630 3010

Page 102-105 | 02 9663 8400

Insitu Shower Base Systems Demtech Australia Pty Ltd

Refrigeration Channon Refrigeration

Page 81 | 03 9706 5564

Page 113 | 02 9759 1177

Although every effort has been made to ensure the accuracy of the listings contained in this Advertisers Index, complete accuracy cannot be guaranteed. The Australian National Construction Review / Trade Media Group Pty Ltd cannot accept any responsibility whatsoever for loss or damage occasioned or claimed to have been occasioned, in part or in full, as a consequence of any person acting, or refraining from acting, as a result of a matter contained in this Advertisers Index.

WWW.ANCR.COM.AU

ANCR ADVERTISERS INDEX 249


AUSTRALIAN NATIONAL

MAJORPROJECT PROJECTREVIEW REVIEW MAJOR

lend lease's

STREET

CROWNS SYDNEY'S SKYLINE 62% less brisbane greenhouse supreme & district court gas emissions HILTON BROOKFIELD MULTIPLEX’S

passes all judgement

BROOKFIELD MULTIPLEX’S

us on judgement 1800 80 60 60 to harness the power of Cordell. passesCallall

MAJOR PROJECT REVIEW

HILTON CENTRE FOR

Cordell has provided accurate market intelligence for more than four decades. As the market leader, we can offer something truly valuable – proven experience.

SURFERS PARADISE

GROCON CONSTRUCTORS

AGRIBIOSCIENCE HELPS viCTORia GROW

PP255003/07071

PP255003/07071

AUS $14.95

(INC GST) PRINT POST APPROVED PP: 255003/07071 APR113X7

AUS $14.95

(INC GST) PRINT POST APPROVED PP: 255003/07071 APR113X7

AUS $14.95 (INC GST) PRINT POST APPROVED PP: 255003/07071 JLYX27P13

ISSN 1449-7344

9 771449 734009

PP255003/07071

ISSN 1449-7344

ALSO INSIDE: BRIdgE POINT kINgSTON The Doma Group LIVERPOOL hOSPITAL REdEVELOPMENT South Western Sydney Local ALSO INSIDE: Health District OCEANVALE WARRIEWOOd KarimblaFACILITY Construction Services hUNTER ExPRESSWAy Maritime PORT BOTANY EXPANSION Baulderstone SMART INFRASTRUCTURE Cockram Construction BLOWERINGRoads DAM &Macmahon Services REdEVELOPMENT Aurora Project AzURE WATERfRONT Contractors NORTH WEST LyNWOOd GROWTH qUARRy CENTRE dEVELOPMENT, Sydney Water NEPEAN AVOCAhOSPITAL DRIVE UPGRADE Seymour Whyte MYER REDEVELOPMENT Westbourne Constructions APARTMENTS Hansen Yuncken VIC UNI CONSTRUCTION fUTURES Kane Probuild BARWONAPARTMENTS HEADS BRIDGE McConnell Dowell AERIAL MELBOURNE AIRPORT STAGE 2 Melbourne Airport PARTNERSHIPS VIC Constructions CAMBERWELL LIBRARy ANd OffICE Abigroup ON qUEENS EquisetHILTON Grollo TIARA APARTMENTS Abigroup LAVERTON RAIL UPGRADE John Holland AUTOMOTIVE CENTRE PROxIMITy OF EXCELLENCE Probuild SURFERS PARADISE Contexx Pty Ltd dhS AffORdABLE hOUSINg MONASh UNI NEW hORIzONS BOATHOUSE Probuild MCgAPARTMENTS gREAT SOUThERN STANd Brookfield Multiplex LAVARACK BARRACKS Thiess, CoffeyKane Projects & Dept. of Defence Hutchinson Construction Engineering dISTRICT COURT LendCOAST Lease Project Management Construction Builders & Meridien PINDARA PRIVATE BRISBANE HOSPITALSUPREME ADCO ANd Constructions GOLD HIGHWAY Seymourand Whyte PIER AT BusinessMirvac ENERgEx OffICE BUILdINg BuildersPPP STOCkLANd TOWNSVILLE Stockland PRINCE ChARLES WATERFRONT NEWSTEAD EDUCATION WORKSHutchinson NEW SCHOOLS Hansen Yuncken IFOULD APARTMENTS TagarahOSPITAL Group & UPgRAdE Baulderstone ThESouthern MIdTOWNGateway APARTMENTS Hutchinson MAROOChydORE hOMEMAkER ADCO Housing SA MANDURAH ENTRANCE ROAD Alliance PORTBuilders HEDLAND UTAH POINT Port Hedland CENTRE Port Authority qUTROSEBERY SCIENCE &SCHOOLS ENgINEERINg CENTRE Leighton Contractors & Thinc Projects MOUNT APARTMENTS LINdESAy hIghWAy HEDLAND HEALTH Constructions CENTRE Doric Dept. of Construction & Infrastructure AMBASSADOR Space Moggill Constructions dISTRICT hIgh SChOOL Cooper & Oxley BURSWOOd ENTERTAINMENT Developments GUNGAHLIN COLLEGE dONgARA ACT Department of Education & Training MUSEUM OF OLD & NEW ARTCOMPLEx Hansen Probuild Yuncken

ALSO INSIDE:

03

CESSNOCK CORRECTIONAL CENTRE NSW Public Works HUNTER8, HMAS CRESWELL, THE CORSOLEIL Restifa & Partners TOP RYDE CITY LIVING Crown Group CENTRE FOR AGRIBIOSCIENCE Grocon Constructors COLLINS SQUARE - THE GOOD SHED Hutchinson Builders NAGAMBIE BYPASS Abigroup Contractors THE PINNACLE Sinclair Brook MELBOURNE WATER DIGITAL HARBOUR Equiset Construction SCPR HAMER HALL Baulderstone ACU CENTRE FOR HEALTH & WELLBEING, REVITALISING CENTRAL DANDENONG Places Victoria SUNBURY ELECTRIFICATION PROJECT Transport Victoria BANORA WASTEWATER TREATMENT PLANT Tenix Distributors Australia RIVÉ APARTMENTS Vecchio Property Group WINTERGARDEN CENTRE REDEVELOPMENT Brookfield Multiplex STATION 16 Blackwatch Projects ECLIPSE BROADBEACH Morris Property Group EVVIEN RESIDENTIAL RESORT Covecorp Queensland WILSONTON SHOPPING CENTRE Hutchinson Builders SEAFORD RAIL EXTENSION Thiess & McConnell Dowell WEST KIMBERLEY REGIONAL PRISON Cooper & Oxley KWINANA FREEWAY WIDENING AND UPGRADE Highway Construction PELAGO WEST APARTMENTS Hanssen Project Management ACT WOMEN'S & CHILDREN'S HOSPITAL Leighton Contractors SKYCITY BEACH RESORT

ISSN 1449-7344 04

ISSN 1449-7344

9 771449 734016

100007511

ISSN 1449-7344 04

Phone 1300 30 70 37 or visit www.bosch.com.au/hotwater

AUS

$14.95 (INC GST) PRINT POST APPROVED PP: 255003/07071 DECX29P12

9 771449 734009

9 771449 734009

AUS

100007511 JLYX31P13

For generations, Bosch’s leadership in design and innovation has been the forefront of Hot Water and Power Tool technology. It’s no wonder that Bosch is the first choice for Australia’s leading tradespeople. Trust the name with a global history. Choose Bosch for all your hot water and professional power tool needs.

PP255003/07071

ALSO INSIDE: BRIdgE POINT kINgSTON The Doma Group LIVERPOOL hOSPITAL REdEVELOPMENT South Western Sydney Local ALSO INSIDE: Health District OCEANVALE WARRIEWOOd KarimblaFACILITY Construction Services hUNTER ExPRESSWAy Maritime PORT BOTANY EXPANSION Baulderstone SMART INFRASTRUCTURE Cockram Construction BLOWERINGRoads DAM &Macmahon Services REdEVELOPMENT Aurora Project AzURE WATERfRONT Contractors NORTH WEST LyNWOOd GROWTH qUARRy CENTRE dEVELOPMENT, Sydney Water NEPEAN AVOCAhOSPITAL DRIVE UPGRADE Seymour Whyte MYER REDEVELOPMENT Westbourne Constructions APARTMENTS Hansen Yuncken VIC UNI CONSTRUCTION fUTURES Kane Probuild BARWONAPARTMENTS HEADS BRIDGE McConnell Dowell AERIAL MELBOURNE AIRPORT STAGE 2 Melbourne Airport PARTNERSHIPS VIC Constructions CAMBERWELL LIBRARy ANd OffICE Abigroup ON qUEENS EquisetHILTON Grollo TIARA APARTMENTS Abigroup LAVERTON RAIL UPGRADE John Holland AUTOMOTIVE CENTRE PROxIMITy OF EXCELLENCE Probuild SURFERS PARADISE Contexx Pty Ltd dhS AffORdABLE hOUSINg MONASh UNI NEW hORIzONS BOATHOUSE Probuild MCgAPARTMENTS gREAT SOUThERN STANd Brookfield Multiplex LAVARACK BARRACKS Thiess, CoffeyKane Projects & Dept. of Defence Hutchinson Construction Engineering dISTRICT COURT LendCOAST Lease Project Management Construction Builders & Meridien PINDARA PRIVATE BRISBANE HOSPITALSUPREME ADCO ANd Constructions GOLD HIGHWAY Seymourand Whyte PIER AT BusinessMirvac ENERgEx OffICE BUILdINg BuildersPPP STOCkLANd TOWNSVILLE Stockland PRINCE ChARLES WATERFRONT NEWSTEAD EDUCATION WORKSHutchinson NEW SCHOOLS Hansen Yuncken IFOULD APARTMENTS TagarahOSPITAL Group & UPgRAdE Baulderstone ThESouthern MIdTOWNGateway APARTMENTS Hutchinson MAROOChydORE hOMEMAkER ADCO Housing SA MANDURAH ENTRANCE ROAD Alliance PORTBuilders HEDLAND UTAH POINT Port Hedland CENTRE Port Authority qUTROSEBERY SCIENCE &SCHOOLS ENgINEERINg CENTRE Leighton Contractors & Thinc Projects MOUNT APARTMENTS LINdESAy hIghWAy HEDLAND HEALTH Constructions CENTRE Doric Dept. of Construction & Infrastructure AMBASSADOR Space $14.95 (INC GST) Moggill Constructions dISTRICT hIgh SChOOL Cooper & Oxley BURSWOOd ENTERTAINMENT Probuild Developments GUNGAHLIN COLLEGE dONgARA ACT Department of Education & Training MUSEUM OF OLD & NEW ARTCOMPLEx Hansen Yuncken PRINT POST APPROVED

02

02

PP255003/07071

AUS

$14.95 (INC GST) PRINT POST APPROVED PP: 255003/07071 DECX29P12

9 771449 734009

ISSN 1449-7344

9 771449 734009

Bosch. The first choice for the trade professional.

Find out how your next project can capitalise on the benefits of a Green Star rating at www.gbca.org.au

* The Value of Green Star: A decade of Environmental Benefits, Green Building Council of Australia, 2013

supreme & district court

CONSTRUCTION

AUSTRALIAN NATIONAL MAJORPROJECT PROJECTREVIEW REVIEW MAJOR

MAKES WAVES

rst choice than average Australian buildings*. professional.

au/hotwater

Cordell’s industry leading market intelligence delivers a competitive edge.

MAKES WAVES

Consume 51% less potable water

n and innovation r Tool technology. ce for Australia’s a global history. sional power tool

Knowledge. brisbane lend lease's

From sales leads and tender opportunities to timely industry information, Cordell gives your business the competitive edge.

SURFERS PARADISE

Use 66% less electricity

CONSTRUCTION AUSTRALIAN AUSTRALIANNATIONAL NATIONAL

AUSTRALIAN NATIONAL CONSTRUCTION - MAJOR PROJECT REVIEW

AUSTRALIAN NATIONAL CONSTRUCTION - MAJOR PROJECT REVIEW AUSTRALIAN NATIONAL CONSTRUCTION - MAJOR PROJECT REVIEW

On average, Green Star certified buildings produce:

MAJOR PROJECT REVIEW AUSTRALIAN NATIONAL CONSTRUCTION - MAJOR PROJECT REVIEW AUSTRALIAN NATIONAL CONSTRUCTION - MAJOR PROJECT REVIEW

AUSTRALIAN NATIONAL CONSTRUCTION - MAJOR PROJECT REVIEW

GROCON'S

161 CONSTRUCTION CASTLEREAGH AUSTRALIAN AUSTRALIANNATIONAL NATIONAL

03

ALSO INSIDE: MACLEAY RIVER & FLOODPLAIN BRIDGE Abigroup 161 CASTLEREAGH STREET Grocon Group MANHATTAN APARTMENTS Chase NEWINGTON COLLEGE Newington College WEST RYDE URBAN VILLAGE Builtform RYDGES HOTEL Lipman CENTRAL PARK SPECIAL FEATURE Watpac TOP RYDE CITY LIVING Crown Group 1 COLLINS SQUARE Walker Corporation EPWORTH REHABILITATION CAMBERWELL Construction Engineering HALO APARTMENTS CREMA Constructions / Little Projects M80 UPGRADE CALDER FREWAY TO SYDNEY ROAD & TILBURN ROAD TO FURLONG ROAD, GUILD APARTMENTS Trevor Main Group / L.U Simon Builders RACV TORQUAY RESORT Kane Constructions UPPER WEST SIDE Far East Consortium YARRA POINT TOWER 8 Mirvac UNIVERSITY OF BALLARAT University of Ballarat ART ON THE PARK Contexx DANDENONG BYPASS Vic Roads / Fulton Hogan SIMONDS STADIUM Kane Constructions HIGHPOINT SHOPPING CENTRE The GTP Group / Probuild BRISBANE CITY HALL Thinc Projects UNI OF QLD ADVANCED ENGINEERING BUILDING University of QLD / Watpac CENTRUS ONE Blue Sky / McNab MACKAY TRADE TRAINING FACILITY FKG TOLL MOOLABIN RAILYARDS Toll Group ADELAIDE AIRPORT Watpac Construction (SA) MAWSON LAKES CENTRAL Marshall & Brougham

www.ancr.com.au

SPECIAL OFFER SUBSCRIBE 8 ISSUES - 2 YEARS $119.60 + GST inc. postage

ADVERTORIALS + ADVERTISEMENTS FULL COLOUR - INCLUDES PHOTO SHOOT SINGLE PAGE (A4) 210mm x 297mm $1950 + GST (NORMALLY $2950 + GST) DOUBLE PAGE (A4 x 2) 420mm x 297mm $3450 + GST (NORMALLY $5650 + GST) YES I would like to take advantage of the Special Offer and Subscribe and/or Advertise in the Australian National Construction Major Project Review Name Company Address State Phone Fax Email Item Cost $ Please find enclosed a cheque/money order for $ Signature

+10% GST

Please make cheques/money orders payable to Trade Media Group Pty Ltd PO Box 248 Gosford NSW 2250 p.02 4322 1200 f. 02 4322 1400


A focus on asset productivity So you can get the most out of your assets, we’re exploring new ways to create efficiency, manage risk, identify obsolescence and optimise renewals To sharpen your thinking around asset productivity, contact productivity@ghd.com

www.ghd.com


construction AUSTRALIAN NATIONAL

AUSTRALIAN NATIONAL CONSTRUCTION - MAJOR PROJECT REVIEW

On average, Green Star certified buildings produce:

MAJOR PROJECT REVIEW mirvac's

8 chifley square THINKS OUTSIDE THE BOX

62% less greenhouse gas emissions Use 66% less electricity Consume 51% less potable water than average Australian buildings*.

PRINT POST APPROVED 100007511 OCTX32P13

ISSN 1449-7344 04

100007511

* The Value of Green Star: A decade of Environmental Benefits, Green Building Council of Australia, 2013

AUS $14.95 (INC GST)

Find out how your next project can capitalise on the benefits of a Green Star rating at www.gbca.org.au

9 771449 734009

THIS ISSUE : FKP Construction - Toga - Cardwell Range Alliance - L.U. Simon Builders - Hickory Group - Blackwatch Projects - Australian Turf Club / Woods Bagot - Hutchinson Builders - Mirvac - University of QLD - Pradella - Hansen Yuncken - Maxcon - Hindmarsh - Probuild Griffith Uni - McConnell Dowell - Merkon Constructions - Grindley - AURORA PROJECTS - LEND LEASE - Bloc - SA WATER - PLUS MORE


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.