Shaping Future the
CONSOLIS
CONSOLIS is a European leader in construction, public works and rail infrastructure, specialized in designing and manufacturing highperformance concrete solutions. With around 10,000 employees in 30 countries throughout the world – mainly in Europe and the Mediterranean region – the Group generated €1.3 billion in sales in 2014.
2014 sales
€1.3 bn People
10,000 Countries
30
" Wherever people live, work, play and travel, our products are present. " Pierre Brousse, President and CEO
As a concrete manufacturer, we design and provide complete precast solutions, helping to build the society of tomorrow. We provide sustainable solutions for urban and rural planning, water treatment and distribution, transportation infrastructure (roads, railways, airports, bridges and tunnels) and energy management hubs. The environmental challenges of tomorrow are foremost in mind when designing our products and solutions. Indeed, concrete is one of the most sustainable construction materials available. As such it’s at the heart of the construction industry, and we strive daily to improve this through constant innovation and by optimizing the Total Cost of Ownership for clients to deliver best-in-class industrial quality. We build trust with our clients through a keen interest in challenging projects and truly innovative solutions and services. Our multi-disciplinary R&D teams are part of ambitious research and development programs that focus on digital modelling for product and system development, operational performance and process improvement for our industry. Our offer is organized into market segments: Building, Rail, Infrastructure and Urban Planning. This enables us to consistently deliver smart, reliable solutions to each market. Behind our wide range of products and services lies the will to respond to the varied needs of a global market while safeguarding the environment. Not only do we provide solutions that fit the needs of a rapidly evolving global marketplace, but we also anticipate the market’s future requirements. Our focus on innovation and on exceeding our customers’ expectations are what make us a key player in the building, infrastructure and rail markets, and we are proud to play a central role in Shaping the Future.
CONSOLIS
SOLUTIONS FOR TOMO
LONG-STANDING RELATIONSHIPS The CONSOLIS Group invests in developing Construction, Maintenance and Service solutions to offer customers around the globe the most appropriate answer to their needs. Mastering the complete value chain, our portfolio includes feasibility studies, engineering, manufacturing, on-site assembly, maintenance and services. We focus on: • Creating a library of standardized concrete elements that can be deployed in all countries • Simplifying design through digital modelling • Designing additional features on existing products, such as data collection with smart sleepers. Beyond our technical know-how, we are engaged in a process of Continuous Improvement to better satisfy our customers. CODE, the Consolis Operational Design and Excellence programme aims to fulfil this objective and enable us to get the best out of our expertise, by manufacturing more simply and more efficiently. Across our organisation, every individual in every sector contributes to this goal, favouring teamwork and sharing best practices.
Achieving our sustainability ambitions is an integral part of how we do business Our goals are to provide sustainable construction solutions, build enduring relationships with our customers and suppliers, help the development of our employees and minimize our footprint. We are convinced that our growth and competitiveness are inextricably linked to the quality of living conditions in the places where we operate and that there can be no sustainable economic development without considering the environment.
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Consolis | Solutions for tomorrow's communities
Our business ethics are based on five axes: PEOPLE Nurturing, encouraging and valuing the talents of our highly-skilled workforce. PRACTICES Conducting all aspects of our business in an ethically sound manner. SOLUTIONS Developing innovative, quality products and services that are sustainable. ENVIRONMENT Producing, transporting and installing our solutions in a manner that respects the environment. RELATIONSHIPS Building honest and enduring relationships with our customers, suppliers and communities.
RROW'S COMMUNITIES CONSOLIS AWARDS The CONSOLIS Awards programme seeks to promote the interest of architecture and urban design students in innovation in the precast concrete sector, by recognizing and rewarding the best innovative ideas and research achievements in this field. In line with the Group's objectives to develop sustainable urban solutions that will serve communities today and tomorrow, the CONSOLIS Awards 2015 programme chose Urban Furniture as its central theme, with the following categories: Lunch area, Workspace, Smart terminal and Souvenir photo furniture. More than 125 projects were submitted from over 30 design schools. Judging criteria included innovativeness of the idea, added value (functional, ergonomic, aesthetic) and industrial feasibility.
First Prize
Second Prize
was awarded to Edouard Ladune and Alix Sutre from the ENSAB (Brittany National College of Architecture) for their URBEND project for an outside seat and table at which to work or eat, based on the Möbius strip.
went to Maria Semmler from LISAA (College of Applied Arts, Rennes) for her LEVIGO project, a circular-shaped resting place.
Third Prize
A special prize
was awarded to Sara Noui from ENSA-V (National School of Architecture of Versailles) for her project proposal SHELTER-WORK that encompasses a smart-connected resting or work area.
was awarded to Axelle Decante from LISAA (College of Applied Arts, Rennes) for the PAÛSIS project that included both seat and table elements for working or eating. The user can charge a smartphone or tablet using energy generated from integrated solar panels.
Solutions for tomorrow's communities | Consolis
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CONSOLIS
COMBINING HIGH PERFORMANCE WITH SUSTAINABILITY CONSOLIS is constantly seeking to enhance the strength, ductility and environmental sustainability of its concrete solutions - our R&D programmes are intrinsically linked to our sustainability initiatives.
Making Concrete More Sustainably Using precast concrete already helps to reduce energy and raw material consumption during construction, but the key to making concrete a greener material is reducing the CO 2 emissions generated to produce it. CONSOLIS does this by using local and recycled aggregates, which lowers both emissions related to the transport of materials and the manufacture of the concrete itself.
Where possible, Consolis' subsidiaries use the most environmentally-friendly transportation method including road, rail and waterways. In our production processes a maximum proportion of waste is recovered and re-used, which applies to fresh concrete residue as well as hardened concrete.
CONSOLIS has launched several energy-saving initiatives on its manufacturing sites. The Group's Glass Fiber Reinforced Concrete (GFRC) site at Lunel, in the south of France has been equipped with photovoltaic solar panels on the roof since 2012, giving rise to an annual production of 260 MW of energy (equivalent to the yearly consumption of electricity of 104 households) and a reduction of 23 tonnes of CO2.
Energy-efficient Construction Elements High Performance with Less Concrete CONSOLIS dedicates a lot of research into enhancing the thermal mass and acoustic performance of concrete. CONSOLIS's Building activity teams collaborate on multiple projects involving BREEAM rating or LEED accreditation such as the Pyramid project in Sweden, a modern office complex for which Strangbetong, CONSOLIS' Swedish subsidiary has been commissioned to design, manufacture and assembly the concrete framework. With a reduced impact on the environment during the construction phase and operating as an environmentally sensitive building during its lifetime with a high environmental profile, the Pyramid offices will hold the second highest BREEAM ranking - Excellent.
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Consolis | Solutions for tomorrow's communities
The longitudinal voids in our prestressed hollowcore slabs mean that 50% less concrete is needed to manufacture these types of slab, compared to a traditional one. In addition, the low weight of a hollowcore floor enables us to reduce the amount of pre-stressing steel used by 30%. Less concrete means less CO2 emissions and a leaner design.
Depolluting Concrete CONSOLIS R&D teams are currently studying various forms of nano technologies to assess their capacity for absorbing mono-nitrogen oxides from the atmosphere. This research is a closer step towards the integration of these specific technologies into concrete products used in infrastructure and building construction, to absorb atmospheric pollution.
PUSHING CONCRETE'S POTENTIAL Thanks to its experience and technical mastery of concrete and its different properties, CONSOLIS is able to develop materials and products that are adapted to specific structural and architectural constraints. Selecting the right concrete for the right structure leads to greater efficiency in construction, energy use and cost. Glass Fibre Reinforced Concrete (GFRC) and Ultra-High Performance Fibre Reinforced Concrete (UHPFRC) are two examples of high-performance materials CONSOLIS
makes wide use of. Both materials are lighter and stronger than traditional concrete, offering greater flexibility in construction. Bonna Sabla, a CONSOLIS subsidiary, took advantage of UHPFRC’s unique properties when commissioned to produce products such as voussoirs, cantilever beams and latticework panels for Marseille’s striking and flamboyant MuCEM museum.
Customer Partnerships Through Production Site Labs Our teams take their research closer to our markets by developing solutions in partnership with customers in the countries where we operate. Our production site labs go far beyond routine quality control: they provide expertise in developing complex engineered concrete products. Moreover, they can complete prototyping case studies based on the appropriate qualification tests on request. Our technical expertise is crucial to the success of technically complex and ambitious projects.
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CONSOLIS
RESEARCH AND INNOVATION IS Innovation at CONSOLIS is firmly grounded in its long tradition of research, which stretches back a century. Today's multilevel R&D programme is based on a model of open innovation, a concept whereby both internal and external ideas as well as paths to market are explored to ensure the advance of technology and innovation in the industry. Our R&D team comprises architects, engineers, industrial designers and multidisciplinary researchers from five different countries. Not only do we work to continually develop innovative materials and construction elements, but we also focus our efforts on project management, process improvement and collaborative partnerships with key industry bodies.
BIM – A Cornerstone in the Design-Build-Operate Process CONSOLIS has been using BIM (Building Information Modelling) and VDC (Virtual Design and Construction) since 2006. These leading technologies help us review and refine constructability issues early on in the design process. In addition to providing a clear vision of a building's behaviour for operation and maintenance plans, BIM and VDC are also key for sustainable design,
offering feedback on environmental characteristics such as material properties, energy per formance and site disturbance. Following on from our current use of BIM 4D on many projects, our objective is to use BIM 5D for 50% of our projects by 2018, offering optimized design, planning and construction costs and calculation of the Total Cost of Ownership for our clients.
BIM: A Cornerstone in the Design-Build-Operate Process ESTIMATION 5D SCHEDULING 4D DESIGN 3D • Existing conditions models • Safety & logistics models • Animations, renderings, walkthroughs • BIM driven prefabrication • Laser accurate BIM driven field layout
• Project phasing simulations • Lean scheduling • Visual validation for payment approval
• Real time conceptual modelling & cost planning • Quantify extraction to support detailed cost estimates • Trade verifications from fabrication models • Value engineering • Prefabrication solutions
SUSTAINABILITY 6D • Conceptual energy analysis • Detailed energy analysis • Sustainable element tracking • Environmental Assessment System tracking
FACILITY MANAGEMENT 7D • Life cycle BIM strategies • BIM as-builts • BIM embedded O&M manuals • COBie data population & extraction • BIM maintenance plans & tech support • BIM file hosting
Pyramid office complex in Stockholm, Sweden - concrete framework designed, manufactured and assembled by Strängbetong.
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Consolis | Solutions for tomorrow's communities
IN OUR DNA Using Digital Technology in Construction As Consolis is convinced that the future of construction will involve digital technology on all levels, from design to materials used and processes, the Group has specific R&D programmes on digital technology. Consolis is thus able to: • Address the increasing demand for sophisticated designs • Set world-class standards for manufacturing operations and tighten dimension tolerances • Contribute to improving on-site work with less manual intervention • Develop digital features, connected objects and structural monitoring to better manage product lifecycle.
SMART CONCRETE For certain solutions, Consolis' uses smart concrete, where re the material itself contains micro¬chips that allow it to communicate a wide range of information once installed. d. The chips can provide data such as the composition of the he material used, date and time of a specific manufacturing ng process and quality checks, installation procedures, reference ce numbers for wear parts such as joints and seals, and data ta on pre-installation quality checks. The data is available for the lifecycle of the product whether it be a bridge, tunnel or building, and is useful in the case of renovation, destruction or concrete recycling.
Smart Concrete Technology inside
SMART SLEEPERS® are another example of smart concrete. By embedding optic fibre sensors in concrete rail sleepers, we are able to determine more accurately, the effect of stress and other influencers on a sleeper, leading to a greater understanding of track behaviour.
1893
1916
1970
1982
1993
2013
BONNA SABLA FRANCE Aimé Bonna invents the steel cylinder pressure pipe
SATEBA FRANCE Edmond Vagneux invents the twin blocks sleeper: the Vagneux system
STRANGBETONG SWEDEN Development of an innovative active thermal management flooring system
BONNA SABLA FRANCE Invention of reconstituted natural stone SOBERITE®
STRANGBETONG SWEDEN Bashallen® complete building system innovation
SATEBA FRANCE Innovation with Smart Sleepers®
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BUILDING We are the largest provider of concrete building elements and solutions in Europe, working with a diversified base of clients that includes building owners, contractors and developers. We design and manufacture a comprehensive range of structural and non-structural elements and integrated frame solutions, primarily for public and private new build projects in the residential and non-residential markets. Our strong design and engineering expertise and use of digital modelling allows us to manage large-scale construction projects and also offer customizable concepts such as Bashallen® for warehouses or offices, for a rapidly-erected, ready-to-use building. We are also specialised in passive energy solutions such as the thermal precast concrete system TermoDeck ®.
CREATING
LIVING WORKING MEETING
SPACES
2014 Sales
â‚Ź806 m Countries
15
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Building | Creating Spaces
BUILDING
A WIDE RANGE OF PRODUCTS AND SOLUTIONS Whether it's residential or public buildings, offices or industrial sites, we can develop a solution tailor-made to your needs. Our comprehensive approach incoporates design, definition of materials, project management, production & assembly.
Key Advantages FLEXIBLE AND INNOVATIVE Our solutions enable the creation of inventive and cuttingedge contemporary architectural designs.
COST-EFFICIENT AND GREEN By implementing energy-efficient elements in a building's design, we lower the building’s environmental impact and total cost of ownership.
Setting New Standards CONSOLIS works with renowned architects, contractors and building owners to develop sophisticated technical solutions that constantly set new standards in the following areas: DESIGN AND DURABILITY Precast concrete is perfectly adapted to the construction needs of the 21st Century: it combines the benefits of mass production and customization with systematic quality control and cost-efficiency. CONSOLIS is constantly developing new and improved concrete products in order to reduce buildings’ energy consumption and overall carbon footprint. VERSATILITY Our flexible production techniques allow us to manufacture facades, lift shafts, stairs and much more. For example, we provide precast concrete elements for sports facilities such as stadiums, grandstands, skating rinks and even bobsleigh runs. We also have extensive experience in the design and construction of car parks. SPACE OPTIMIZATION CONSOLIS solutions allow infinite flexibility in workspace configuration thanks to complete precast systems that use extra-long-span hollowcore slabs for flooring. The technology enables the design of extra-large open floor spaces with high load capacities and a minimum number of columns – or even no columns at all. TEXTURE AND COLOUR Our concrete solutions come in a multitude of colours, shades and textures. Grey is no longer the only option: precast concrete offers many combinations for colourful and creative building design.
Creating Spaces | Building
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BUILDING
MORE EFFICIENT, FLEXIBLE, COST-EFFECTIVE SOLUTIONS Today's construction industry requires innovative materials that are strong, flexible and cost-effective. CONSOLIS precast solutions, such as hollowcore slabs and ready-made sandwich walls, speed up construction and ensure quality results. Pipe floors, integrated hollowcore slabs and walls allow space for pipes and conduits for increased building flexibility and adaptability.
Building Homes Boosting Faster Energy Efficiency CONSOLIS's precast and prestressed concrete is widely used in low-, mid- and high-rise apartment buildings. Our prefabricated elements, such as hollowcore slabs and ready-made sandwich walls, allow a significant decrease in construction time. Developers and owners know that these two precast elements are a winning combination for finishing projects fast while respecting quality, and generating income earlier with a reduction in overall cost. CONSOLIS’ prestressed hollowcore floors provide maximum flexibility because unit depth, capacity and surface finish are adapted to each and every project.
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Building | Creating Spaces
The benefits of using TermoDeck® hollowcore slabs in residential construction are low operating and maintenance costs, and outstanding thermal comfort. The building consumes very little energy thanks to efficient insulation, and low infiltration rates through a heating, ventilation and cooling system integrated into the concrete flooring. Air passes through the TermoDeck® system, which allows the room temperature in each apartment to be maintained between 20°C and 23°C. Air can be heated by a geothermal heat pump and additional heating methods can be used as back up during cold periods.
Smart Building Systems Bashallen® is a cost-effective, building solution for the construction of nonresidential buildings such as warehouses, showrooms or logistics hubs. The complete building system offers design flexibility and is quick and easy to set up. The precast concrete elements are manufactured in a quality-controlled factory environment, enabling a shorter construction time, independent of weather conditions. Design to assembly can be completed in one to two months. The EcoShaft™ is a precast concrete lift shaft for residential and commercial buildings. Its fast production and easy installation (no scaffolding required) make it a flexible, cost-effective solution. Made-to-measure with a tolerance of +/- 2mm the EcoShaft™ is compatible with all major lift brands.
Gateway to Creativity Ultra-High Performance Fiber-Reinforced Concrete The breathtaking concrete latticework created for the MuCEM (Marseilles, France) and the Jean Bouin Stadium (Paris, France) demonstrate UHPFRC's adaptability and strength. This exceptionally strong material was used for the construction of several nine-meter high “N” and “Y” shaped supporting columns, as well as a 78-meter footbridge for the MuCEM. The building also has canopies, awnings and other architectural features requiring strong and accurate elements.
Creating Spaces | Building
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Designed by Frank Gehry, the Louis Vuitton Foundation comprises a 9,00 m2 curved concrete facade made from Ultra-High Performance Fibre-Reinforced Concrete. After producing a series of several prototypes, CONSOLIS's French subsidiary Bonna Sabla cast 19,000 custommade, unique, white Ductal速 panels using a new vacuum casting process MSV (Moulage Sous Vide). Production of the panels was completed in just 12 months, earning the Group two innovation awards from the French Concrete Industry Federation.
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Building | Creating Spaces
BUILDING
FROM DESIGN TO DELIVERY VIA UNIVERSITY CAMPUS Hollowcore slabs, double T elements, stand elements, columns, beams, walls and facades in both plain and graphic concrete Architect: Arkitema Aarhus, Denmark 2015 - Spaencom FOKKER LOGISTICS PARK Hollowcore and roofing slabs Architect: OPL Architecten Amsterdam, The Netherlands 2015 - VBI THE EDGE - WORLD'S MOST SUSTAINABLE OFFICE BUILDING Hollowcore slabs Architects: PLP Architecture, OeverZaaijer architecture and urbanism Amsterdam, The Netherlands 2015 - VBI RODEZ CINEMA COMPLEX UHPFRC panels with integrated LEDs Architect: Emmanuel Nebout 12 UHPFRC cantilever overhangs 14 m long and 4 cm wide Rodez, France 2015 - Bonna Sabla PATHE CINEMA Hollowcore and roofing slabs Architect: Powerhouse and EUP Design Arnhem, The Netherlands 2015 - VBI JEAN BOUIN STADIUM 20,000 m2 latticework facade including 3,543 UHPFRC self-supporting triangles Architect: Rudy Ricciotti Paris, France 2014 - Bonna Sabla ISTAARN RESIDENCE Hollowcore slabs, columns, walls and facades Architect: Arkitema Copenhagen, Denmark 2014 - Spaencom
NAVITAS PARK UNIVERSITY BUILDINGS Hollowcore slabs, TT elements, TTD elements, columns, beams and walls Architect: Kjaer & Richter Aarhus, Denmark 2014 - Spaencom
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BUILDING
HOTEL TORNI Precast frame, façade slabs and walls Architect: Sampo Valjus Tampere, Finland 2014 (Good Construction Award 2014) - Parma
PUUVILLA SHOPPING CENTRE Precast concrete elements for shopping centre and car park, 10,000 precast elements supplied Architect: Arkkitehtikonttori Küttner & Pussinen Oy Pori, Finland 2014 (Tekla BIM Award 2013) - Parma
MuCEM - MUSEUM OF CIVILIZATION IN EUROPE AND THE MEDITERRANEAN Latticework panels, voussoirs, post-tensioned supporting columns, cantilever beams, passageway panels Architect: Rudy Ricciotti Marseilles, France 2013 - Bonna Sabla
TÄHYSTÄJÄ RESIDENTIAL APARTMENTS Graphic concrete facade Architect: Petri Rouhiainen Espoo, Finland 2013 (2014 Iconic Award) - Parma
GRUNDFOS STUDENT HOUSING Hollowcore slabs, columns, beams, walls and facades in both plain and graphic concrete Architect: Cebra A/S Aarhus, Denmark 2013 - Spaencom
TULETORNEN RESIDENCE Low energy TermoDeck slabs, untreated/sandblasted facades Architects: Mats Eriksson and Tobias Nissen Stockholm, Sweden 2013 - Strängbetong
EMPORIA SHOPPING CENTRE Columns, beams, hollowcore and roofing slabs, stairs, wall panels, steel profiles Architect: Gert Wingårdh (MIPIM award 2014) Malmö, Sweden 2012 - Strängbetong
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Building | Creating Spaces
STATOIL OFFICE BUILDING Precast concrete for seamless facade Architect: A-Lab Oslo, Norway 2012 - Spenncon
PGE ARENA GDAŃSK - FOOTBALL STADIUM Precast concrete columns, beams, tribune elements, seats, stairs, walls, solid and hollowcore slabs Architect: Rhode Kellerman Wawrowsky Gdansk, Poland 2012 - Consolis
FLOORANAUKIO RESIDENTIAL APARTMENTS Slabs, walls, facades, balconies, lift shafts Architect: Heikkinen-Komonen Oy Helsinki, Finland 2011 (Concrete Structure of the Year 2011) - Parma
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IMPROVED
NETWORKS,
ENHANCED
INFRASTRUCTURE At CONSOLIS, when we take on a project, we aim to go above and beyond the client’s expectations. We strongly believe that in addition to being a precast concrete manufacturer, our job is to improve the quality of life in the communities we work in. We constantly strive to achieve this when designing and manufacturing precast concrete solutions for public utilities networks, urban planning and transportation infrastructure.
QUALITY OF LIFE Our wide-ranging expertise enables us to be a one-stop shop for our customers. As such our offer encompasses an array of products specifically designed to facilitate and improve community services: drainage and pressure pipes for water and sewage networks, including cooling systems for power plants; bridge, road, and tunnel components for civil engineering; train platforms; kerbstones, paving and street furniture for urban designers and telecom and electrical shelters for dry networks.
INFRASTRUCTURE
2014 Sales
â‚Ź335 m Countries
7
OPTIMIZING INFRASTRUCTURE FOR THE 21ST CENTURY With its extensive experience in designing, manufacturing and supplying precast concrete elements for public and private contractors, CONSOLIS offers a complete range of solutions for all types of infrastructure.
CONSOLIS provides its clients with tailor-made solutions for the following: WATER AND SEWAGE NETWORKS Pressure pipes for advanced cooling water systems for power plants; underground drainage pipes, manholes, culverts, attenuation, stormwater management. CIVIL WORKS Road and rail infrastructure, industrial sites, special encapsulating vaults for stocking low-level radioactive waste, bridges, beams, tunnels, underpasses, artificial reefs, anti-noise panels. URBAN PLANNING We work in close cooperation with town planners, civil engineers, architects and public contractors to make towns and cities enjoyable places to live in. DRY NETWORKS Telecom chambers, technical walls, electricity shelters.
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Infrastructure | Networks, Quality of Life
65 Years of Experience in Building Bridges With over 65 years of experience in precast bridges, viaducts, tunnels and underpass construction, our know-how ranges from small simple bridges to some of the most complex structures in the world, several kilometers long, crossing land and water. Our specific expertise lies in designing specialized systems such as solid slab bridges, girder bridges with cast in-situ decks and complete precast box girder bridges like the 3.5 km Westrandweg viaduct in Amsterdam. Our Dutch subsidiary Spanbeton developed a specific prefabricated prestressed boxbeam, the PIQ-beam, used for supporting the structure. The prowess of this technical product was also particularly adapted to one of the key requirements of the project: rapid on-site assembly. The natural strength, durability, rapid installation and cost-effectiveness of precast concrete bridges have made them the premier bridge technology worldwide.
More than 220,000 meters of Tunnel The CONSOLIS Group has been a manufacturer of precast tunnel lining segments for more than 35 years and over the decades has produced more than 220,000 meters of tunnel. We have expertise in various sectors such as transportation (road, train, and mass transit), tunnels for
fresh water, stormwater, wastewater and sewerage, utility tunnels, and more. We have collaborated on projects throughout Europe, North Africa and Egypt, and North Africa and constantly refine and improve our products, manufacturing processes and installations.
A Pioneer in Pressure Pipes Our expertise in water infrastructure comes from our Bonna brand, which has been setting the standard for the pressure pipes industry for more than a hundred years. Today we deliver state-of-the-art pipe designs and offer an extensive range of products and solutions for nuclear and other power plants, as well as water and sewage networks. Our offer includes a complete range of reinforced concrete pipes up to a diameter of 4 meters.
Networks, Quality of Life | Infrastructure
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With more than 35 years experience in manufacturing and installing tunnel segments, CONSOLIS has established itself as a key player in this sector. With an extensive manufacturing footprint of 100 sites around the world, the Group manages projects in all geographies. The highly automated plants offer optimum quality and productivity. Several recently-signed prestigious contracts are testimony to the Group's expertise: In France, 8 km of tunnel for line B of the Rennes metro and 5.8 km of tunnel for the line 14 extension of the Paris metro, and in Egypt 11 km of tunnel for the extension of the Cairo metro.
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Infrastructure | Networks, Quality of Life
INFRASTRUCTURE
TECHNICAL KNOW-HOW RENNES METRO Tunnel lining segments with integrated radio-frequency identification chips (RFID) 8 km of tunnel Rennes, France 2015 - Bonna Sabla
PARIS METRO EXTENSION LINE 14 Tunnel lining segments 5.8 km of tunnel for line 14 extension Paris, France 2015 - Bonna Sabla
ANTI-NOISE PANELS Textured wood effect, precast concrete panels 760 units Saint-Nom-La-Breteche, France 2015 - Bonna Sabla
CAIRO METRO - LINES 2 & 3 Tunnel lining segments 11 km of tunnel lining segments Cairo, Egypt 2015 - Bonna Sabla
RING RAIL TUNNEL Precast tunnel lining segments, 3,900 precast wall and ceiling slabs Vantaa, Finland 2015 - Parma & E-Betoonelement
WATER DRAINAGE NETWORK & PRESSURE PIPES UNDER A9 MOTORWAY Civil engineering precast concrete chambers, pressure pipes with steel cylinders Customized chambers up to 9.4 m high and weighing 20 tons Nîmes-Montpellier, France 2014 - Bonna Sabla
WESTRANDWEG MOTORWAY VIADUCT Prestressed concrete, prefabricated for rapid on-site assembly, PIQ beam box (developed with Van Hattum & Blankevoort contractors) 3.3 km of viaduct, the longest in the Netherlands Amsterdam, Netherlands 2014 - Spanbeton
Networks, Quality of Life | Infrastructure
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INFRASTRUCTURE
CHELMSFORD EFFLUENT PIPELINE Outfall concrete pipes 7,900 m of 1.4 m diameter pipeline Essex, UK 2014 - Stanton Bonna
WILDLIFE CROSSINGS Precast rail beams and box-beam/side- beams incorporating colour design elements 1,800 m3 of beams Laren, Netherlands 2014 - Spanbeton
SOUTHERN EUROPE-ATLANTIC HIGH-SPEED TRAIN LINE Civil works, water, drainage and sewage pipes, dry networks, acoustic barriers (20,000 panels), sleepers, bearers 340 km of new high-speed lines France 2013 / 2015 - Bonna Sabla, Sateba
HIGHWAY RENOVATION Precast flex and box beams 4,900 m3 of products provided for 11 different viaducts Tilburg – Waalwijk, Netherlands 2013 - Spanbeton
SCHIPOL AMSTERDAM A1 - A6 ROADWAY EXPANSION Prestressed beams (PIQ) and rail beams (ZIPXL) 27,000 m3 of beams Amsterdam, Netherlands 2013 - Spanbeton
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Infrastructure | Networks, Quality of Life
LĂ˜REN TUNNEL - RV 150 RING 3 ULVEN - SINSEN 41,000 m2 of curved tunnel elements 3,652 tunnel segments Oslo, Norway 2013 - Spenncon
Networks, Quality of Life | Infrastructure
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SERVING CO
URBAN PLANNING A city is more than the sum of its parts. It is an organic whole, a living thing that is constantly changing, evolving and morphing into an increasingly eco-friendly and welcoming entity. Given this, what is then the best way to create a lasting and aesthetically pleasing city in the future? From its outset our Urban Planning business has striven to answer this question. It offers a wide range of concrete solutions, from classic concrete products to highly innovative materials such as Ultra-High Performance FiberReinforced Concrete (UHPFRC) and coloured aggregate concrete. CONSOLIS works hand-in-hand with architects, engineering and design ofďŹ ces, and contractors to provide the most relevant solutions to urban planning challenges.
MMUNITIES
URBAN INSIGHTS Our approach to urban planning is ďŹ rmly aligned with the demographic and economic trends that inuence our cities. People and goods are more mobile than ever before and towns and cities are perpetually reinventing themselves to meet the expectations of urban dwellers. At CONSOLIS, we collaborate with town planners, architects and civil engineers to develop sustainable solutions that will serve communities today and tomorrow. Our constant innovation in concrete and derived materials means that we can offer a range of purpose-built structures, with endless design possibilities.
TOWN PLANNING Slabs, tiles, low walls, kerbs (pavements, tramway and bus platforms), separators, speed bumps, roundabouts, urban furniture (bus stops, benches, tables), cycle paths.
Tramway platform
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Urban Planning | Serving Communities
HYGIENE AND SANITATION Public restrooms, water fountains, waste containers.
CEMETERY PLANNING Creation and refurbishment of burial sites and columbaria for local authorities, marble work companies and funeral parlours.
Public restroom
Cemetery solutions
URBAN PLANNING
SITINAO Our SITINAO brand offers complete city centre urban planning solutions, from the design of esplanades, parks and gardens to a complete neighbourhood overhaul, from bike lanes and speed bumps to pavement kerbs and bus and tramway platforms. Inspired by stonecraft, we use natural and local materials, such as basalt, porphyry and granite. These quality aggregates are used in the making of SOBÉRITE®, a high-quality precast concrete material developed by SITINAO that is extremely durable and can be worked like stone. SOBÉRITE ®’s optimum density guarantees high mechanical strength and good freeze-thaw resistance. SITINAO’s aesthetic and highly durable concrete aggregates are available in 27 different colours and several surface treatments to suit every urban planning need.
Concrete Wonders Concrete innovations, such as UHPFRC, GFRC (Ultra-High Performance / Glass Fiber-Reinforced concrete) and concrete aggregates allow the construction of beautiful and original buildings – in a wide range of colours – that are highly durable and vandalism-proof. In addition to our off-the-shelf product offer, we provide ad hoc solutions for customized town planning and urban architectural projects.
Serving Communities | Urban Planning
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Bordeaux's tramway extension is equipped with high-tech precast concrete solutions. SITINAO created a customized product for the 27 km of track border and supplied platform kerbs, ramps, polytram slabs and high-performance tactile paving surface slabs for 20 tram stops and 6 train stations.
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Urban Planning | Serving Communities
URBAN PLANNING
EMBELLISHING OUR CITIES PUBLIC CONVENIENCE Box-in-Box public lavatories Motorway rest areas in Central/Eastern France 2015 - Francioli
CUSTOMISED BENCHES 11 customised benches in polished, reconstituted natural stone Architect: Jens Metz Strasbourg, France 2015 - Bonna Sabla ROAD AND PAVEMENT 18,000 m of kerb, 700 tactile paving stones, 1,000 m of bus lane separators Palaiseau, France 2015 - Bonna Sabla
URBAN FURNITURE Customised benches, paving slabs Dunkirk, France 2015 - Bonna Sabla
TRACK BORDER & PLATFORMS 1,700 linear meters of track border, 340 m of platform kerbs, 240 platform slabs, 5,300 m of paving slabs, 190 m of tactile slabs Massy-Saclay, France 2015 - Bonna Sabla
RIVERSIDE PLANNING Steps, paving and tactile slabs, seating Rennes, France 2015 - Bonna Sabla
PUBLIC CONVENIENCE Box-in-Box public lavatories Paris and Aquitaine regions, France 2015 - Francioli
SCENTED COURTYARD GARDEN Walls, staircase, benches, slabs, ower containers Versailles, France 2014 - Bonna Sabla
Serving Communities | Urban Planning
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URBAN PLANNING
PUBLIC CONVENIENCE 16 public lavatories with customized finish Saint-Etienne, France 2014 - Francioli
CARREFOUR SHOPPING CENTRE 950 linear meters of precast concrete planters, low walls, benches, slabs, kerbs Mondeville, France 2014 - Bonna Sabla
URBAN FURNITURE 61 urban furniture elements in self-placing concrete (benches, seats, waste bins, ashtrays) Le Havre, France 2013 - Francioli
URBAN SIGNAGE 11 orientation table maps in UHPFRC, 68 hotspots, 45 pavement markings Lyon, France 2013 - Francioli
ARENA 10,000 m² of bi-coloured and castblasted tiles, 500 meters of street curbs and 500 meters of pedestrian steps Rouen, France 2013 - Bonna Sabla
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Urban Planning | Serving Communities
LOUVRE PARK URBAN FURNITURE 33 different sized benches in glass ďŹ ber reinforced concrete (GFRC) Architect: Catherine Mosbach Lens, France 2013 - Bonna Sabla
EXTENSION OF SURBURBAN CEMETERY 187 cinerary vaults, 228 columbaria, 20 inhumation vaults, including 4 dedicated to temporary use, 1 ossuary, signage and a garden of remembrance Savigny le Temple, France 2012 - Bonna Sabla
Serving Communities | Urban Planning
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CONNECTING
RAIL
CONSOLIS Rail is a European leader in the design and manufacture of precast concrete sleepers and bearers. CONSOLIS Rail operates in 14 countries and manufactures more than 3.5 million concrete sleepers each year while continually developing new technologies through a strong R&D program. CONSOLIS Rail also provides engineering services for the construction of sleeper factories. CONSOLIS Rail serves an extensive number of end markets, such as high-speed and main lines, urban transportation, heavy haul freight and mining freight, with ballasted and ballastless solutions.
PEOPLE, PLACES AND COUNTRIES
2014 sales
â‚Ź202 m Countries
14
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Rail | Connecting People, Places and Countries
RAIL
LEADING THE WAY #1 European concrete sleepers and bearers manufacturer Being an industry leader is not just about sales volume. It is a commitment to meeting our customers' needs one hundred percent while constantly putting quality, reliability and safety first. We are dedicated to understanding the constraints and challenges of our customers’ railway infrastructure projects in order to offer the appropriate solutions to: • Increase reliability and quality • Reduce set-up time • Limit noise pollution • Decrease maintenance costs Thanks to our strong focus on R&D, we’re always refining the design and manufacture of our products to ensure the highest quality while optimizing maintenance costs for the railway track.
Market-leading Expertise in Railway Tracks With a strong presence in Europe and more than 80 years' experience, CONSOLIS’ expertise in manufacturing concrete sleepers and bearers is unmatched in the European market. We serve all markets segments, with ballasted or ballastless solutions – high-speed rail, main lines, urban networks and heavy haul – and are able to work with all types of fastenings, gauges, and existing standards.
Thanks to our broad experience, we are able to rapidly develop solutions that fit our customers' requirements perfectly. Our expertise enables us to anticipate market needs and offer innovative adapted solutions.
Lowering Costs for Railway Operators Lifecycle costs are always on our mind, from the start of the design phase right through to RAMS (Reliability, Availability, Maintainability, Safety) analysis. EASIER MAINTENANCE • The rail/sleeper interface is the same on slab-track and on ballast sleepers, therefore rails and fasteners can be replaced easily. • The design of our slab track system enables easy replacement of the sleepers. • Our Harmelen level crossing solution eliminates the maintenance that is required in traditional level crossing systems. LONGER PRODUCT LIFECYCLE In minimizing the friction between ballast and sleepers, our under sleeper pad solutions help in reducing maintenance needs from 20 to 30%.
Connecting People, Places and Countries | Rail
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RAIL
BALLASTED AND BALLASTLESS RAIL SOLUTIONS Smart Rail Solutions
Main Lines and High-speed Lines
Working closely with national railways and their contractors, we provide technology leadership in design and production, engineering services and training. Our range – 50 products and 180 elements – is the widest available. Our key customers include numerous major national railways and large contractors.
CONSOLIS and its brands have over 30 years' experience in designing and producing concrete sleepers for main lines, high-speed and very high-speed lines, as well as bearers for switches and crossings. Our expertise has enabled us to play a significant role in such prestigious projects as ICE in Germany, TGV in France and Morocco and Eurostar in France and the UK.
VERY HIGH SPEEDS = VERY HIGH REQUIREMENTS • Extremely tight geometrical tolerances • High degree of quality and reliability in the replication manufacture process • Tightly controlled logistics management to deliver on time • Adaptability to ever-increasing speeds (most recent speed record of 574 km/hr) TGV, France
ICE, Germany
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Rail | Connecting People, Places and Countries
Bearers for switches
Eurostar
Urban Transportation We design urban transport solutions – from tramway platforms to subway tracks – to fit the needs of any city, in any climate. We work in close cooperation with our customers to design transportation projects tailor-made to their needs: all types of sleepers and bearers, transition slabs, ladder tracks, etc.
Engineering Services CONSOLIS can supply sleeper production machinery, technical assistance and training in countries where our expertise in the sleepers industry is an asset. In close collaboration with our clients, we develop turnkey solutions and jointventure projects. We are also partners in innovation and share our R&D expertise with customers and industry leaders for studies and development programs.
Dedicated Rail Test Centre The CONSOLIS Rail Test Centre near Lyon in France is dedicated to the research and development of innovative solutions, and product validation prior to production launch. State-of-the-art equipment enables controlled testing of sleepers and bearers with their associated components. All tests are in line with the very latest industry standards for total product and quality compliance. The centre also conducts tailor-made tests for innovative solutions according to specific customer requirements. The centre's research team have worked in partnership with the French National Railways, SNCF for over 15 years. Consolis Rail Test Centre - Chalon, France
Connecting People, Places and Countries | Rail
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CONSOLIS designs slab track solutions for various types of lines, including urban tracks in the form of ladder/grid track sections or embedded twin block sleepers. All our systems are tailored to the client's requirements, with or without ballast, including grass tracks.
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Rail | Connecting People, Places and Countries
RAIL
A RECOGNIZED INDUSTRY EXPERT MOROCCO FACTORY CONSTRUCTION Factory construction, on-site training and manufacture of precast concrete sleepers pour Tangiers-Kenitra high-speed line 700,000 precast concrete sleepers (420 km) Morocco 2012-2015 - Sateba
PARIS RAPID SUBURBAN RAIL LINK RER A Slab track and ballast track for the busiest line in Europe 20,000 twin block sleepers and 9,000 monoblock sleepers Paris, France 2015 - Sateba
RIO DE JANEIRO TRAMWAY Precast concrete twin block sleepers and covers for fastening systems 120,000 sleepers Rio de Janeiro, Brazil 2015 - Sateba
HIGH-SPEED LINE BRITTANY/PAYS DE LOIRE, SOUTHERN EUROPE/ATLANTIC, EAST EXTENSION Monoblock sleepers and bearers 70,000 linear meters of bearers and 1.4 million sleepers (840 km) France 2012-2015 - Sateba
ENGINEERING SOLUTIONS Factory design and construction Construction of a monoblock sleeper factory, employee training, technical assistance for monoblock manufacture Hassi-Bahbah Wilaya & Boutih Sayad, Algeria 2014-2015 - Sateba
METRO LINE 12 - MEXICO CITY Monoblock sleepers 19,000 sleepers ďŹ tted with Under Sleeper Pads Mexico City, Mexico 2015 - Sateba
Connecting People, Places and Countries | Rail
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RAIL
MIDLAND METRO - BIRMINGHAM CITY CENTRE EXTENSION Twin block sleepers, sleepers for ballasted and slab tracks 2,500 sleepers supplied Birmingham, UK 2013 - ongoing - SBC Rail
GERMANY - MAINTENANCE OPERATIONS Sleepers, turnouts and ladder tracks 400,000 sleepers and 150 turnouts delivered to Deutsche Bahn Germany 2013 - DW Schwellen
SPORVEIEN - KOLSÅSBANEN METRO LINE Sleepers and turnouts 15,000 sleepers (9 km) Oslo, Norway 2012 to 2014 - Spenncon Rail
MOZAMBIQUE FREIGHT SENA LINE Sleepers for mining freight line 60,000 monoblock sleepers Moatize/Beira, Mozambique 2013 - Satepor
HELSINKI METRO Precast concrete sleepers and bearers 47,000 sleepers Helsinki, Finland 2012 - Parma Rail
BOTHNIA LINE - NYLAND TO UMEÅ Precast concrete sleepers 190 km Sweden 2010 - Strängbetong Rail
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Rail | Connecting People, Places and Countries
POLAND - URBAN AND MAIN LINES Sleepers, bearers, railroad crossings and foundation piles 13 million precast concrete sleepers supplied to the Polish Railways Poland 40 years' presence - WPS
CHANNEL TUNNEL RAIL LINK (HIGH SPEED 1) Precast concrete sleepers and slab track sleepers 350,000 ballasted track and 60,000 S312 slabtrack sleepers London to Folkestone, UK 2004 - SBC Rail
Connecting People, Places and Countries | Rail
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BRAZIL
FINLAND
HUNGARY
LITHUANIA
CONSOLIS Brazil Rua Coronel Oscar Porto, 736, Sala 12B 04003-004 São Paulo Brazil Tel: +55 (11) 32 63 08 26
PARMA OY CONSOLIS OY PARASTEK OY Hiidenmäentie 20 FI - 03100 Nummela Finland Tel: +358 20 577 5500 www.parma.fi www.parastek.fi
ASA ÉPÍTŐIPARI Kft. III. kerület Lajos utca 78., 3. emelet HU - 1036 Budapest, Hungary Tel: +36 (0)1 240 5455 Email: info@asa.hu www.asa.hu
UAB SWETRAK Gamyklų str. 1 LT-68108 Marijampole Lithuania Tel: +370 343 98712 / +370 5 2133479 Email: swetrak@swetrak.lt www.swetrak.lt
PARMA RAIL OY Murrontie 3 FI - 30100 Forssa Finland Tel: +358 20 577 5500
INDONESIA
MALAYSIA
P.T. BONNA INDONESIA Jl. Pertigaan Mercedes No. 2 Tlajung Udik - Gunung Putri Bogor 16962 West Java Indonesia Tel: +62 21 867 0852 Email: info@bonna-indonesia.com www.bonna-indonesia.com
CONSOLIS MALAYSIA SDN. BHD. Level 21, Suite 21.01 The Gardens South Tower, Mid Valley City, Lingkaran Syed Putra, 59200 Kuala Lumpur Malaysia
DENMARK SPÆNCOM A/S Akacievej 1 DK - 2640 Hedehusene Denmark Tel: +45 8888 8200 Email: info@spaencom.dk www.spaencom.dk EGYPT ECPC 89 el Merghany Street EG Heliopolis Egypt Tel: + 20 224 157 304 ESTONIA AS CES Roosikrantsi 11 EE - 10119 Tallinn Estonia Tel: +372 667 6280 E-BETOONELEMENT AS SWETRAK Tammi tee 51 Harku EE - 76 902 Harju Maakond Estonia Tel: +372 6 71 2500 Email: swetrak@swetrak.lt www.swetrak.lt www.betoonelement.ee
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Consolis | Worldwide
FRANCE CONSOLIS BONNA SABLA SATEBA Tour Europe - La Défense 33, place des Corolles FR - 92400 Courbevoie France Tel: +33 (0)1 46 53 24 00 www.bonnasabla.com www.sateba.com www.consolis.com GERMANY DW SCHWELLEN GmbH Heerdterbuschstrasse 8 D - 41 460 Neuss Germany Tel: +49 (0)2131 / 186-0 Email: info@dw-schellen.de www.dw-schwellen.de DW SYSTEMBAU GmbH Stockholmer Strasse 1 DE - 29 640 Schneverdingen Germany Tel: +49 (0)5193 85-0 Email: info@dw-systembau.de www.dw-systembau.de
JAPAN CONSOLIS RAIL INTERNATIONAL JAPAN BRANCH ASO Building 9F 4-8-20, Akasaka, Minato-ku Tokyo 107-0052 Japan Tel: +81-3-6826-3307 LATVIA CONSOLIS LATVIJA 22 Getlinu Street, LV - 2 121 Riga, Latvia Tel: +371 704 8300 www.consolis.lv LITHUANIA UAB BETONIKA Naglio str. 4a LT - 52 367 Kaunas Lithuania Tel: +370 37 400 100 Email: info@betonika.lt www.betonika.lt
MOROCCO SATEBA MAROC Immeuble 1 - Zénith 1 1er Etage Sidi Maarouf 20 000 Casablanca Morocco Tel: +212 522 78 78 68 THE NETHERLANDS SPANBETON B.V. Hoogewaard 207 / 209 NL - 2396 AS Koudekerk a/d Rijn The Netherlands Tel: +31 (0)71 342 02 00 Email: info@spanbeton.nl www.spanbeton.nl VBI - VERENIGDE BOUWPRODUKTEN INDUSTRIE B.V. Looveer 1 NL - 6851 AJ Huissen The Netherlands Tel: +31 (0)26 379 79 79 Email: vbi@vbi.nl www.vbi.nl
WORLDWIDE
NORWAY
ROMANIA
SWEDEN
UNITED ARAB EMIRATES
SPENNCON Hensmoveien 88 NO - 3516 Hønefoss Norway Tel: +47 6767 3900 Email: post@spenncon.no www.spenncon.com
ASA CONS Romania SRL Strada 22 Decembrie 1989, nr. 27 Turda Romania Tel: +40 (0)264 312 765 Email: contact@asacons.ro www.consolis.ro
AB STRÄNGBETONG Gjörwellsgatan 30 112 60 Stockholm Sweden Tel: +46 (0)8 615 82 00 Email: info@strangbetong.se www.strangbetong.se
CONSOLIS INTERNATIONAL DUBAI Marina Plazza, Level 27 Dubai Marina PO Box 112229 Dubai UAE Tel: +971 4 278 1088
SPENNCON RAIL AS Hensmoveien 98 NO - 3516 Hønefoss Norway Tel: +47 452 01 228 www.spennconrail.no POLAND CONSOLIS POLSKA Sp.z o.o. Wólczańska 128/134 PL - 90-527 Łódź Poland Tel: +48 42 20 35 100 www.consolis.pl Email: office@consolis.pl WPS Wytwórnia Podkładów Strunobetonowych S.A. Mirosław Ujski 51, 64 850 Ujście Poland Tel: +48 67 28 40 340 www.wps-sa.com.pl PORTUGAL SATEPOR Edificio Coopali Rua José Afonso 4-C, 1° PT-1600-130 LISBON (São Domingos de Benfica) Portugal Tel: +351 217 200 670
RUSSIA OOO Betonelement SPb Kvartal Business Center, 4th Floor, Room 406, Novo-Rybinskaya str. 19/21, St Petersburg 196084 RUSSIA Tel: +7 812 335 97 70 SERBIA RAJ SCHWELLEN DOO Milana Rakića 48 Belgrade Serbia Tel: +381 (0)26 515 140 Email: office@asaibelik.rs www.rajholding.rs SPAIN TUBO FABREGA Carretera Comarcal 404 de Navalcarnero a Chinchon PK 40 ES - 28 350 Ciempozuelos Madrid Spain Tel: +34 (0) 91 808 6827 www.tubofabrega.es
STRANGBETONG RAIL AB Svärdvägen 29, 182 33 Danderyd Sweden Tel: + 46 (0)8 615 82 00 Email: info@strangbetongrail.se www.strangbetongrail.se SWITZERLAND TUYAUX BONNA SA rue Saint-Léger 8 1205 Genève Switzerland Tel: +41 22 312 31 23 TUNISIA BONNA TUNISIE 58 avenue Habib Bourguiba TN - 2033 Megrine Tunisia Tel: +216 71 434 455 Email: bonnabeton@bonnatunisie.com www.bonnabeton.com
UK STANTON BONNA SBC RAIL Littlewell Lane Stanton-by-Dale Ilkeston Derbyshire DE74QW United Kingdom Tel: +44 (0)115 944 1448 Email: info@stanton-bonna.co.uk www.stanton-bonna.co.uk UKRAINE 3 BETONY 109, B.Khmelnitsky str. Ivano-Frankivsk region 77 300 KALUS Ukraine Tel: +38 03472 65002 www.3betony.com
Photo credits and copyrights: © Consolis - © Bonna Sabla / ©Francioli / © Strängbetong / © Spaencom / © Spenncon / © VBI / © P. Caperon / © So&Co / © Jean Lacombe / ©Franck Deletang Cover Eriksson-Kista: © Mattias Hamrén, © Wingardh Artitektkontor / © Mikael Linden / © Petri Rouhiainen / Louis Vuitton Fondation: © Iwan Baan; © Gehry partners LLP Consolis Awards: © photo.com, © Eduard Ladune, © Alix Sutre, © Maria Semmler, © Sara Noui, © Axelle Decante / © Fabege / Fotolia: © gui_yong_nian; © looky1; © jakabanett / iStock: © fotoVoyager, © PPAMPicture, © RyanJLane, © sturti / © Ineke Key / Shutterstock: © gabczi; © Scandphoto; © Ari N; © Victor V. Hoguns Zhugin / Design: Malika Benamara, Laurence André / Copywriting: Victoria Marshall, Benjamin Eskinazi, Richard Venturi / Con-Corp Update_01- 10/15 - © Consolis 2015
Worldwide | Consolis
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CONSOLIS Tour Europe - La DĂŠfense 33, place des Corolles 92400 Courbevoie - France Tel: +33 (0)1 46 53 24 00 www.consolis.com