P L a n n i n g 路 P R O D U c T I O N 路 i m pl e m e n t a t i o n
Processing and packaging
of fish, shellfish, and convenience products
Your partner for plant engineering and construction www.emf.de
Our comprehensive range of services: Planning of food processing plants of any size, in particular: Plants and equipment for the processing of fish, shellfish, and convenience products Canning factories Refrigerating and freezing technology Plants and equipment for the slaughtering and processing of cattle, pigs, and sheep Poultry slaughtering and processing Intra-corporate manufacture of machinery and installations in Germany Personnel training Transfer of marketing know-how (e.g. recipes) Turnkey construction and elaborate cooperation concepts
for e a c h r e q u i r e m e n t t h e r i g h t solut i o n Adapted to your specific, regional conditions the EMF division “Fish Processing” offers you individual solutions matching your requirements - either with single machines, complete processing lines or as turn-key projects.
Our plants serve for the production of:
Regardless of your location in the world we are able to offer you safe solutions including earthquake prone areas.
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Our references speak for themselves. Benefit from our experience, because partnership is the basis of our success. This includes our support in the distribution of the finished products, hand in hand with our subsidiary companies. Our qualified personnel give you advice and instructions regarding the processing technology including Western European style recipes. In addition, we are also able to include or combine regional processing methods and tastes in order to develop locally and internationally marketable products in close cooperation with you. Our approach is to undertake projecting, manufacture, and installation of the complete production process including canning technology for the fish-processing industry.
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Fresh fish and caviar Smoked fish Fancy foods, for example salads, blue mussels, scallops, or prawns Marinaded products, e.g. matie, salmon, or algae Fish paste Cans Convenience and trendy products
Of course we provide you with all additives and consumable materials required for a smooth flow of production, e. g. film, cardboard packaging, cans, film wrapping, and other packaging material. On the following pages you will find the exemplary representation of a fish processing line with its prime components. This line can be adapted to your individual requirements, depending on the size of your plant, and it can be designed for different stages of automation.
We look forward to sharing our expertise with you.
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YO U R B E S T c atc h : HIGH LY E F F ICIEN T MACHINE S AN D P L AN T S F O R F I S H P R O CE S S ING , S U P P L IE D B Y EM F
Elements of the plant: Defrosting, storage, ice generator (1) Filleting (2) Freezing (3) Salting (4) Smoking / Drying (5) Marinades (6) Convenience products (7) Cans (8) Packaging (9) Weighing technology (10) Cleaning, hygiene (11) Accessories (12)
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D E F R O S T ING
S M O K ING
S T O R AGE
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ICE GENE R A T O R F I L L E T ING
As far as the fish smoking equipment is concerned, high demands on technology are to be met in due consideration of economical requirements. EMF, exclusive agency for Ness smokehouses, offers this advanced type of equipment with incorporated Circo Smoke system速 which stands for economic and at the same time environmental-friendly operation.
F R EE Z ING For fish processing EMF delivers highprecision machinery and equipment only, e.g. defrosting systems, intermediate and final stores, conveyor systems for small cuts and portioning or band saws, as well as portion cutters to cut pieces of an exact weight, tumblers and injectors for marinading as well as machines for the packaging of the products on ice and complete freezer systems.
Defrosting system
Filleting line/skinning line
All machines supplied by EMF are in accordance with the latest EU hygiene directives and the current technical standards which are applicable for the respective building site. You can therefore rely on acquiring a perfectly processed, high quality product.
S A L T ING
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For the production of salted or marinaded fish we supply you with injectors and vacuum tumblers as well as with the appropriate mixing and filter technology. Various injectors are available ensuring optimal injection results of the highest quality. Another element of our scope of supply: systems for brine production also suitable to mix in additives. The models offered are generally adapted to the respective injector. As they can be delivered with a cooling jacket, you get a constantly high brine quality while keeping the microbiological load on
Band saw
Injector
Tumbler
an optimally low level. In addition to this, it is possible to separate suspended particles by means of filter systems to ensure even spreading of the brine over all of the injection needles.
This technologically important section of the production chain has a significant impact on the overall quality, the outward appearance and the shelf-life of the product. Moreover, smoke gives a very special taste to the products and creates a unique flavour. EMF delivers thermal systems for hot and cold smoking, drying, cooling, and for climatic smoking and maturing. As far as the systems for smoke generation are concerned, you can opt for friction, smoulder smoke, and liquid smoke generators. The systems ensure continuous production and minimal thermal loss. Furthermore, they work as closed systems, i. e. additional cost, for example for afterburning systems, catalyzers, or air washers will not be incurred. The bodies of the systems are made of high-grade steel and hermetically welded. This closed concept provides optimal utilization of the smoke and is energy efficient, with small quantities of wastewater and a low degree of pollution of the smoke tubes.
Depending on their application, our vacuum tumblers are offered and delivered with or without cooling jacket. In this way you always get optimal results while your product is treated with care. Scale ice machine
Regardless of the method, i. e. hot smoking or traditional cold smoking - with Ness smoking systems you have defined and standardized conditions of maturing and drying. This is consistent with using a safe high quality product.
D ry i n g
S m ok i n g
S e ttl i n g
E x h a ust i n g
C i r c o - s m ok e ® A n d c i r c o - dry- S yst e m ® Ness, the only manufacturer of smoking and drying systems for fish, presents a new generation of UNIGAR smokehouses with incorporated Circo Dry system® for all models, even for the one-trolley smoking chambers.
The advantages of the systems are:
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Reduction of up to 50 % of the time required for drying and smoking of all products. Saving of energy in nearly all stages of processing by outstandingly effective process conduct and owing to the Circo Smoke system®. Reduction of the weight losses by optimized programming and exact moisture control. Even drying and smoking of horizontally placed and hanging products by optimal air flow inside the chamber by means of incorporated air deflectors and a changeover flap allowing to direct an horizontal air current alternately from left to right around the products on the smoking trolley. During the air drying or smoking process the systems operate without being in contact with the atmosphere. It is only for some minutes of the process that the system is in contact with the atmosphere; this reduces odour nuisance to a minimum. No inappropriate or polluted outside air is applied, and the units can be operated using the same programme for one product regardless of the season. Up to 24 plants can be connected to the NESSview system for process visualization, documentation in accordance with HACCP, and programme management.
• These smokehouses allow the even processing of vertically suspended fish like trout, mackerel, herring etc. and horizontally placed products like salmon. Optimized air flow conditions inside the system and the Circo Dry system® provide the appropriate degree of dehumidification as a part of the processing air outside the system. A specially designed dehumidifier allows the circulating air to adapt perfectly to the desired degree of humidity and to the required temperature.
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• Universal smoking system with smoke generator
Circo Dry system® Smoking system with outside cooler for dehumidification of a part of the recirculated air.
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MA R INA D E S
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As far as the production of gourmet fish food and deli salad is concerned, our experienced specialists will be pleased to assist you. Together with you we develop highly innovative products and support you in finding the right recipes and raw products. We will gladly adapt the existing recipes to the consumption habits of your region. Accordingly, you can process your freshly caught raw product as quickly as possible and at highest standards of hygiene, enabling you to manufacture outstanding products while meeting superior customer expectations. Whether semi-automatic solutions or, as far as possible for your products, fully automatic solutions are more expedient, depends on the quantity of goods to be produced, the number of varieties intended and the desired degree of automation. We will discuss with you even the smallest detail and plan the capacities of the machines and the complete production lines in accordance with your individual requirements.
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Shaping machine (f) Shaping line (g)
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C O N V ENIENCE P R O D U C T S This product segment is becoming increasingly popular as it allows to prepare anytime and on the quick tasty and readyto-eat food without major effort by means of a baking or microwave oven. Well-known products are fish fingers and fish burgers, but also complete ready-toserve fish meals with rice and vegetables.
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EMF provides you with the complete production lines for this field, starting from the preparation of the raw product, including the equipment for forming, breading, deep-frying and freezing as well as the packing of the finished products into dishes, film packages, and cartons - everything subject to the respective product and the demanded capacity.
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CAN S You want to produce fish cans? EMF has the corresponding lines. Regardless if the fish is canned as raw, fried, steamed, or smoked product, or if with sauce, brine, oil, or any mixture of vegetables - all varieties are possible.
Autoclave to sterilize the cans
Depending on the desired capacity, the product, and the packaging we design your canning plant from the inception of the raw product up to final packaging of the cans in cartons or on trays. Of course the traditional round or non-round can made of tin or aluminium is not the only receptacle that is appropriate. In addition, and depending on the product, jars with twist-off caps or advanced packages as stand-up pouches (DoyPack) can be processed as well.
Can sealing machine
Various can sizes are possible
PAC K AGING
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Primarily, the purpose of packaging is to protect fresh products, salads, and convenience products. These products need to be delivered from the manufacturer to the consumer without deterioration caused by microorganisms, mechanical impact, or climatic conditions. Secondly, packaging serves as a visual presentation of the goods on the shelf and consequently, for sales promotion. EMF supplies the equipment to package the product no matter which packaging system is intended, for any application, and for various product quantities.
Hot water shrink tunnel plus automatic pass-through chamber with conveyor belt
Regardless if you wish to operate vacuum packaging machines*, systems to shrink vacuum pouches, stretch film packaging units, tray sealers or deep-draw packaging machines - with one of our manual or automatic labelling or pricing systems added you have the choice among a multitude of options for various applications. All machines are designed to deliver optimal performance in daily practice; they are compatible with peripheral devices such as slicers, metal detectors, carton processing equipment. We have the right machine for any application. * It is acknowledged that it is also possible to use inert gas (MAP) for some types of packages to preserve the quality of the product and to prolong shelf life.
Price marking machine
Various trays and film packages
Label printer
W EIGHING , MEA S U R ING To ensure consistent quality of process controlling, inspection of subcontracted supplies and outgoing goods or the issuing of delivery and internal documents for accounting it is impossible to do without stateof-the-art technology and software solutions.
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All units have been designed to allow optimal, full documentation, traceability and compliance with the HACCP concept.
Thermometer
The scales offered by EMF are designed especially for the food plant industry and meet all the requirements for operating in damp areas. Naturally, all weighing machines are compatible with existing computer systems, i.e. data management and can be altered in accordance with your individual needs. For quality optimization during the production process thermometers, pH-meters and salt meters are available.
Scales of various sizes Combined pH thermometer
Laboratory equipment
Operation panel for scales
Hy g i e n e
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A ccesso r ies
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Complying with hygiene rules is an essential component of quality management in food production.
In addition to the main equipment required for the production process EMF also delivers all related items.
Therefore, devices for personal hygiene, for cleaning and disinfecting of appliances, equipment and containers as well as for the cleaning of production areas are absolutely necessary.
These include tables, pallets, transport containers, smoking and feeding trolleys for lifting and tilting units, cooking moulds, transportation equipment, labour protection equipment as well as workwear and hygienic clothing. Some of these products are manufactured in our own manufacturing plant in Barth.
EMF provides the right equipment for any application and any size of plant. Our large scope of supply includes mobile cleaning devices as well as highly efficient stationary cleaning and disinfecting units. Laboratory equipment for the examination of samples taken for checking the achieved cleaning and disinfection results are also part of our delivery programme.
Case washing machine
Foam cleaning machine
Washing machine for bulk containers
Lift truck
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A s t r o ng C o m m u n i t y
The four members of the EMF group of companies, supported by an international network of branch offices and agencies all throughout the world.
EMF LebensmitteltechnikAnlagenbau GmbH
FeldstraĂ&#x;e 3 D-31582 Nienburg/Germany
Phone: Fax:
+49 5021 6028-50 +49 5021 6028-60
info@emf.de www.emf.de
F i n d your c o n t a c t p e rso n a t: Food technology, steel construction, plant engineering and construction
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