A winning combination EROWA Robot on Hedelius
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EROWA Robot Easy 250 on Hedelius Acura 65
Possible workpiece sizes MTS 400 UPC PC210 ITS 148
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THE FACTS
• Small footprint of 3 m2 • Transfer weight up to 250 kg, optional 300 kg • Long reach on the machine table • Crane loading of the magazine possible • EWIS Scan pallet identification (optional)
Tooling: UPC/MTS
400x400 mm (6 positions MTS 400) 320x320 mm (10 positions UPC) ø 210 mm (12 positions PC210) ø 148 mm (24 positions ITS 148)
EROWA ROBOT UND HEDELIUS
EROWA Leonardo on Hedelius Acura 65
Possible workpiece sizes MTS 500 MTS 400 UPC PC210 ITS 148
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500x500 mm 400x400 mm 320x320 mm ø 210 mm ø 148 mm
The number of magazine positions depends on the configuration and defined workpiece heights.
THE FACTS
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Small footprint of 4 m2 High magazine capacity due to doubledecker design (option) Transfer weight up to 80 kg, optional 120 kg Gripper change for two tooling types Process reliability through control system integration
Tooling: ITS148/PC210/UPC/MTS
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EROWA Robot Compact 80 on Hedelius Acura 65
Possible workpiece sizes UPC PC210 ITS 148
= 320x320 mm = ø 210 mm = ø 148 mm
The number of magazine positions depends on the configuration and defined workpiece heights.
THE FACTS
• Small footprint of 2 m2 • Transfer weight of up to 80 kg • Gripper change for multiple tooling types • Two-machine operation • Control system integration possible (optional)
Tooling: ITS50/ITS148/PC210/UPC
EROWA ROBOT UND HEDELIUS
EROWA Robot Dynamic 150L on Hedelius Acura 65
Possible workpiece sizes MTS 400 UPC PC210 ITS 148 ITS 50
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400x400 mm 320x320 mm ø 210 mm ø 148 mm ø 85 mm
The number of magazine positions depends on the configuration and defined workpiece heights.
THE FACTS
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Transfer weight of up to 150 kg Modular design – expandable at any time Automates up to 12 machines Integrated ergonomic loading station Intelligent magazine and safety concept Process reliability through control system integration
Tooling: ITS 50/ITS148/UPC
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EROWA Robot Dynamic 250 XTL on 2x Hedelius Acura 65
Possible workpiece sizes MTS 500 MTS 400 UPC PC210 ITS 148 ITS 50
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700x500 mm 400x400 mm 320x320 mm ø 210 mm ø 148 mm ø 85 mm
The number of magazine positions depends on the configuration and defined workpiece heights.
THE FACTS
• Transfer weight of up to 250 kg • Stand-alone or linear expandable automation solution • Modular design • Automates up to 9 machines • All EROWA pallets can be automated • Control system integration possible (optional)
Tooling: ITS 50/ITS148/PC210/UPC
EROWA ROBOT UND HEDELIUS
EROWA PowerChuck P Function 01 | Centering plates The G-centering plates with the ground centering and the 0.7 mm thick spring plates ensure clean and powerful positioning orientation. 01 02 03
02 | Cleaning During the clamping process, the support surfaces of the supporting feet are cleaned with compressed air. 03 | Ball lock The self-locking ball lock generates a clamping force of 10'000 N. The full clamping force is maintained even in the event of a drop in pressure.
Te chn i c al s p ec ifi c a t io n s – P o w e r C h u ck P Pallet size Chuck dimensions H xø System height (chuck and pallet) Recommended workpiece sizes Repeatability Indexing Clamping force Clamping Opening Actuation
PowerChuck P ø 115 mm, ø 148 mm, and ITS 50 H = 51 mm x ø 156 mm H = 91 mm up to 160 x 160 x 250 mm 0.002 mm 4 x 90° 10,000 N spring force compressed air min. 6 bar control unit or air gun
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EROWA UPC Function The functional elements have a very simple design. This allows a favorable price. And thanks to few moving parts also very good functionality.
UPC chuck open
The lock generates a pull-down force of up to 50,000 N. Thanks to the widely spaced support surfaces, the UPC is extremely tilt-proof. The pallet is pre-centered with chucking spigots. Then four robust centering segments take over to ensure precise positioning in the pallet and chuck. Compressed air is used for opening and cleaning.
UPC chuck closed
Technical data – UPC Pallet size Chuck dimensions System height (chuck and pallet) Recommended workpiece sizes Repeat accuracy Indexing, pallet positioned Operation Air connection; dry compressed air Operation Monitoring Clamping power
UPC UPC P “Production” 320 x 320 mm 320 x 320 mm 280 x 280 mm 320 x 300 mm 105 mm 105 mm up to 500 x 500 x 350 mm up to 500 x 500 x 500 mm 0.002 mm 0.002 mm 4 x 90° 4 x 90° clamped without pressure clamped without pressure min. 6 bar min. 6 bar manual or automatic control unit pneumatic, electropneumatic evaluation 32,000 N 50,000 N
EROWA ROBOT UND HEDELIUS
EROWA MTS 2.0 Function of MTS 2.0 chuck DECISIVE BENEFITS
• Open monitoring • Utmost process reliability • Clamping power 20000 N • Opening pressure 6 bar
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• Clamping mechanism with ceramic balls 02
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• Rust-resistant
03 01 | Highest precision Clearance-free round-cone centering. Repeating accuracy: <0.003 mm. Easy loading of pallets without tilting and jamming.
Technical specification - MTS 2.0
Repeating accuracy Operation Opening pressure Reclamping pressure Monitoring Clamping power with reclamping Holding power Reclamping Clamping cycles Material
compatible with - MTS 81 - MTS - MTS 2.0 - MTS+
MTS 2.0 < 0,003 mm clamped without pressure 6 bar max. 6 bar pneumatic: Open monitoring and presence check 9’,000 N/chuck (spring tension) 20,000 N/chuck > 60,000 N/chuck yes > 500,000 INOX
02 | Clamping mechanism Reliable clamping mechanism by self-locking ball closure. Solid and low-vibration. 03 | Opening MTS 2.0 chucks are operated pneumatically. The chucks require only 6 bar opening pressure despite their high clamping power of 20,000 N. 04 | Monitoring Know for sure when the MTS 2.0 chuck is open thanks to integrated open monitoring.
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A step towards Industry 4.0 The EROWA JMS® 4.0 process control system has an important place within Industry 4.0 as a whole. It covers a large proportion of the functions that make up the Smart Factory. The benefits for users are significant, as it is always clear what workpiece is where in the process and when.
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EROWA ROBOT UND HEDELIUS
The machines constantly report their status and in-process control with automatic feedback gives you production of the very highest quality. Of course, flexible interfaces to upstream and downstream systems are provided as well. Workpiece pallets and workpiece mounts/workpiece carriers can be identified at all times from their RFID chips.
01 | Avor 02 | CAD 03 | CAM 04 | ERP 05 | Milling 06 | Preparation 07 | Robot on rails 08 | EDM 09 | Washing 10 | Measuring 09
11 | Cell computer
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THE FACTS
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Utilize off-peak and night hours Manages manufacturing priorities Forecast machining times Status messages Tool life monitoring
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The next step
EROWA AG / 155942 en / 05.19
EROWA Group Business Network: a member of ORENDA Holding Ltd. Subject to technical changes. Registered trademark of EROWA AG, Copyright © EROWA AG, for a number of products of EROWA AG patents are existing or pending.
Important things need to be planned. And your next step is certainly among the important things. For it is your start into a new, efficient era. We are pleased to be with you along the way. As consultants, in practical application. So you know at all times where you are heading. The next EROWA office is not far away – step right in.
USA EROWA Technology, Inc. North American Headquarters 2535 South Clearbrook Drive Arlington Heights, IL 60005 USA Tel. 847 290 0295 Fax 847 290 0298 e-mail: info.usa@erowa.com www.erowa.com
Switzerland EROWA AG Knutwilerstrasse 3 CH-6233 Büron Switzerland Tel. 041 935 11 11 Fax 041 935 12 13 info@erowa.com www.erowa.com
Germany EROWA System Technologien GmbH Gewerbegebiet Schwadermühle Roßendorfer Straße 1 DE-90556 Cadolzburg/Nbg Germany Tel. 09103 7900-0 Fax 09103 7900-10 info@erowa.de www.erowa.de
Singapore EROWA South East Asia Pte. Ltd. 56 Kallang Pudding Road #06-02, HH@Kallang Singapore 349328 Singapore Tel. 65 6547 4339 Fax 65 6547 4249 sales.singapore@erowa.com www.erowa.com
France EROWA Distribution France Sarl PAE Les Glaisins 12, rue du Bulloz FR-74940 Annecy-le-Vieux France Tel. 4 50 64 03 96 Fax 4 50 64 03 49 erowa.france@erowa.com www.erowa.fr
Scandinavia EROWA Nordic AB Fagerstagatan 18A 163 53 Spånga Sweden Tel. 08 36 42 10 info.scandinavia@erowa.com www.erowa.com
Japan EROWA Nippon Ltd. Sibadaimon Sasano Bldg. 2-6-4, Sibadaimon, Minato-ku 105-0012 Tokyo Japan Tel. 03 3437 0331 Fax 03 3437 0353 info@erowa.co.jp www.erowa.com
Spain EROWA Technology Ibérica S.L. c/Via Trajana 50-56, Nave 18 E-08020 Barcelona Spain Tel. 093 265 51 77 Fax 093 244 03 14 erowa.iberica.info@erowa.com www.erowa.com
Eastern Europe EROWA Technology Sp. z o.o. Eastern Europe ul. Spółdzielcza 37-39 55-080 Kąty Wrocławskie Poland Tel. 71 363 5650 Fax 71 363 4970 info@erowa.com.pl www.erowa.com
Italy EROWA Tecnologie S.r.l. Sede Legale e Amministrativa: Via Alfieri Maserati 48 IT-10095 Grugliasco (TO) Italy Tel. 011 9664873 Fax 011 9664875 info@erowa.it www.erowa.com
China EROWA Technology (Shanghai) Co., Ltd. G/F, No. 24 Factory Building House 69 Gui Qing Road (Caohejing Hi-tech Park) Shanghai 200233, PRC China Tel. 021 6485 5028 Fax 021 6485 0119 info@erowa.cn www.erowa.com
India EROWA Technology (India) Private Limited No: 6-3-1191/6, Brij Tarang Building Unit No-3F, 3rd Floor, Greenlands, Begumpet, Hyderabad 500016 (Telangana) India Tel. 040 4013 3639 Fax 040 4013 3630 sales.india@erowa.com www.erowa.com
Unità di Treviso: Via Leonardo Da Vinci 8 IT-31020 Villorba (TV) Italy Tel. 0422 1627132
Benelux EROWA Benelux b.v. Th. Thijssenstraat 15 6921 TV Duiven Netherlands Tel. +31 85 800 1250 benelux@erowa.com www.erowa.com