AFTaN Asia Conference 2022

ASIA 22 CONFERENCE 8th September 2022 9:00 to 12:00

The M007 Cooler by Agentis Innovations Nearly all coolers are controlled manually based upon a number of basic measurements such as level of pellets inside the cooler and the temperature differential between the pellets at discharge and ambient air.

Agentis Innovations have designed a complete automated control system for a cooler which discharges the feed based on a number of parameters including temperature and moisture. The M007 Cooler by Agentis Innovations is designed for all species including animal, aqua and petfood production Advantages of this product: Introduced in March 2019, the M007 Cooler system uses several different probes and sensors to monitor parameters both inside and outside the cooler and then apply an algorithm to determine the optimum settings.

Discharge is controlled based upon the target moisture level of the finished feed as measured in real time inside the cooler. The system can be retrofitted to almost any type of vertical cooler either as a stand-alone system or integrated to the existing SCADA, whilst it also reduces the inherent variation and losses associated with manual control.

Equally important, minimising shrinkage will also directly help the industry to becoming more sustainable. www.agentisinnovations.com https://mymag.info/e/1415

Lube for Life Rolls by CPM Europe As a further development of the patented oil lubrication system for heavy duty (wood) applications, CPM introduces Pellet Mill Rolls for the Feed industry which do not need grease lubrication.

A continues operating pellet mill uses three barrels of 200KG grease per year just to lubricate its rolls. All this grease ends up in the feed and is consumed by the animals. By eliminating this grease this invention clearly contributes to a more sustainable feed industry.

With the Lube for Life rolls in combination with the CPM grease-free energy efficient gear box driven pellet mill, savings are made in terms of both quantity and quality.

Advantages of this product: Designed specifically for the feed industry - Environment (and partly process), an additional benefit of this design is that the grease elimination provides the possibility to install temperature sensors to monitor bearing temperatures.

The elimination of the grease requirement for the Pellet Mill means that no grease is used, reducing the Carbon footprint and the feed is not contaminated with grease what is increasing the hygiene level. www.cpmeurope.nl https://mymag.info/e/1414

The Metris Vibe Condition Monitoring System by Andritz Andritz developed the Metris Vibe Condition Monitoring system to solve some of the unique challenges animal, aqua and petfood producers face.

Introduced in May 2022, the interactive, selfmonitoring system functions in combination with the unique vibration patterns of Andritz OEM technology, continuously measuring the vibration and temperature input of key equipment, analysing corresponding data points and comparing them to the extensive vibration data built into the diagnostic database.

Advantages of this product: Designed for all species including animal, aqua and petfood production, the sturdy industrial design of the Vibe is built to endure the harsh environment of processing plants while protecting the system's wireless functionality, making equipment data accessible from the mobile app, anytime, anywhere.

When changes in vibration patterns are detected, the Metris wireless application acts as an early warning system, alerting users of the variation and the possibility of component failure. Advice is also provided to help on-site maintenance crews identify the root cause of the alert. www.andritz.com https://mymag.info/e/1406

Silica for animal feed by Evonik Operations & Brabender Farmed salmonids, for example Atlantic salmon and trout, require high fat content in their feed (depending on the growth status ≥ 30 percent).

However, fat negatively influences the extrusion process due to its lubricating effect.

Hence, it is common to have a coating-step after the extrusion process to increase the total pellet fat content. As a separate step is always resource-consuming, it was the main target of the project to save this time.

Introduced in October 2021, the aim of this project was to develop a product with comparable nutritional value and mechanical stability to commercially available pellet products.

Advantage of this product: With this novel procedure, high-energy fish feed with high fat content can be produced in a resource-saving process without negatively influencing the extrusion process and therefore the overall pellet quality.

The silica added is expected to absorb the fat and additionally to stabilise the starch structure during gelatinisation. By adding silica to the extrusion process, the pellet integrity could be increased while the friability could be reduced resulting in a higher pellet stability. www.silica-specialist.com/en/our-markets/feed https://mymag.info/e/1409

Growease Poultry by DSAND Animal Nutrition Introduced in April 2019 and based on enzymatically hydrolysed proteins and Omega 3 fatty acids, Growease Poultry is a feed additive in the poultry industry.

Principally, it acts as fast weight gain in broilers and improves performance of poor performing breeders and layers mainly affected by mixedviral infections.

Designed for poultry feed production it also accelerates body weight gain rate very fast in broiler and in breeders it acts as immunebooster with immunoglobulin precursors and hormones activators, hence it can be used in non-laying or poor-performing layer breeders which are mainly affected by mixed viral infection.

Advantages of this product: In Growease poultry the manufacturers have used hydrolysed protein, which is used only in specific diets of human beings, but it is a predigested protein that has been shown to give instant improvement in productivity of broiler, layer and breeders diet.

DSAND Animal Nutrition can improve meat and egg protein composition as all immunity components made up of these high-profile amino acids. this will help to protect birds from viral challenges and support antibiotic-free feed campaigns. http://dsandindia.com/ https://mymag.info/e/1412

YOUR GLOBAL PARTNER

Our titles are available

IN PRINT ONLINE MOBILE

&

SJPS156 Twin-screw Extruder by Famsun SJPS156 twin-screw extruder has a hydraulic screw ‘Push Out System’ that is integrated with the connecting barrel to save space.

Introduced in 2020, its automated control is used to reduce the time spent in pushing the screws and shaft out of the extruder barrels, which can ensure replacement of a configuration within 30 minutes, and so improve efficiency and save labour.

Other features include: Advantages of this product: Designed for all species including animal, aqua and petfood production, the SJPS156×2 twinscrew extruder has a wide processing range, which can cover different formulations of both floating and sinking fish feed.

The integral sleeve is made of wear-resistant materials imported from Germany, which has long service life and low failure rate, whilst it also offers high capacity with 15~20 percent lower energy consumption.

Optimises screw configuration, discharging device and density control system contribute to greatly improve the capacity. Producing the same quality of product, with the capacity of the SJPS156×2 exceeding that of competitors by 20 percent. http://m.famsun-cn.com https://mymag.info/e/1411

Whey powder coating post pelleting by PLP Sytems PLP has developed a technology to add these heat sensitive powders directly on the finish pellets, this technology is called PSPATM ‘Post Stress Powder Application’ a trade name registered by PLP, a technology that it thinks will be the future for many applications.

Not all the content of the whey can be used on the PSPA for coating the pellets, as there is a physical limitation, this depends on the type of pellets and the fat content in the whey.

PLP recommend the use of part of the whey in the batch mixer and part of it on the pellets, this will may not solve completely the issues, but will drastically help to reduce the problems.

CU1200 Titan by Van Aarsen International BV The CU1200 Titan is the latest addition to the pellet mill portfolio of Van Aarsen and forged by passion and decades of experience in feed process technology.

With a design that is supported by more than 40 years of developing pellet mills, as well as affording producers an unparalleled level of capacity, CU1200 Titan also features mechanically operated roller adjustment and active slip detection when the machine is in full operation.

Designed for all species including animal, aqua and petfood production, the CU1200 Titan is the heart of the high-capacity conditioning and pelleting line and is called the Titan Line.

Benefits of this product: Designed for all species including animal, aqua and petfood production, the benefits of the PSPATM of whey on pellets includes improved feed quality and less degradation of the nutritional values.

This process also offers improvements in palatability and taste, as well as an increase in feed intake and growth performance of the animal. www.plp-systems.com https://mymag.info/e/1417

Advantage of this product/service: With even less downtime, with easy and simple maintenance, the production hours are much higher than currently known.

With currently the largest pelleting surface in the market, it is possible to achieve a production capacity of up to 70 tonnes per hour. By increasing your production capacity, this will in turn boost efficiency and lower your costs per tonne substantially. https://www.youtube.com/ watch?v=0RxZu0MkDXk https://mymag.info/e/1416

Wet extrusion waste recycling by Cristiano Torre Introduced in 2021, this machine is designed for the reintegration - during normal functioning - of wet waste produced at each start-up of the extruder.

In the aquafeed industry, the ‘wet extrusion waste’ is the solid or pasty material, which is produced when the extruder starts and stops, as well as the samples of kibble and flour taken from the system during production.

The disposal of this type of waste is normally entrusted to specialised companies in dedicated treatment centers. The wet extrusion waste recycling machine has been designed to perfectly recycle all this waste, thereby recovering costs in full.

Your industry magazine reaching more than 60,000 feed and food millers and grain handling ports in more than 160 countries

Get a 12 month digital subscription for FREE!

PROMO CODE VICTAMASIA22

CHOOSE YOUR LANGUAGE:

Find links for all of our international language editions at https://mymag.info/e/1438

Advantage of this product Designed for all species including animal, aqua and petfood production, the benefits of using this product include that it enables all materials to be recycled. This is achieved through a volumetric screw pump with eccentric rotor and an electromagnetic flowmeter.

The pump is controlled by a frequency converter that adapts its rotation speed (capacity) to the flowmeter measurement until it perfectly reaches the flow rate required by the preconditioner. www.torre-eng.com https://mymag.info/e/1408

ASIA 22 CONFERENCE 8th September 2022 9:00 to 12:00

Room Phoenix 1 at IMPACT, Bangkok 09:00-09:20 - Welcome & Introduction 09:20-09:40 - The M007 Cooler

by Agentis Innovations

09:40-10:00 - The Metris Vibe Condition Monitoring System

by Andritz

10:00-10:20 - Silica for animal feed

by Evonik Operations & Brabender

10:20-10:40 - Lube for Life Rolls

by CPM Europe

10:40-11:00 - Growease Poultry

by DSAND Animal Nutrition

11:00-11:20 - Coffee 11:20-11:40 - SJPS156 Twin-screw Extruder

by Famsun

11:40-12:00 - Whey powder coating post pelleting

by PLP Sytems

12:00-12:20 - CU1200 Titan

by Van Aarsen International BV

12:20-12:40 - Wet extrusion waste recycling

by Cristiano Torre

12:40-13:00 - Closing comments For sponsorship enquiries contact: Tuti Tan - tutit@perendale.co.uk

Organised jointly by YOUR GLOBAL PARTNER