MAG2405

In this issue:

COMBUSTIBLE

DUST SAFETY

IN GRAIN MILLING: Past, present, and regulations

- IAOM ACE 2024 - An intersection for milling interests in Utah - Revolutionising roller mills

- Measuring pellet quality

- Mycotoxin Testing for Millers

Handle bulk with efficiency and reliability

Pneumatic and mechanical ship (un)loaders

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FLOUR MILLING

38 IAOM ACE 2024 - An intersection for milling interests in Utah

54 Revolutionising roller mills

62 Measuring pellet quality

66 Mycotoxin Testing for Millers

70 Leading with legacy STORAGE & HANDLING MAXIMISED 74 Combustible dust safety in grain milling

Nigeria Marketing Team

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Turkey, Eurasia and Middle East Marketing Team

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ISSN No: 2058-5101

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Perendale Publishers Ltd also publish ‘The International Milling Directory’ and ‘The Global

THE PUBLISHER

It’s been another busy month for our Milling and Grain team - and the evidence of that is presented within the following pages, as we report on a wide variety of subjects and activities.

What, you may be asking, could be more relaxing than putting together an edition of a Milling and Grain magazine? Almost anything else would be my retort!

Roger Gilbert

All the excitement that comes with reviewing topics, consulting with authors and deciding which stories and features to run with and which to hold is just one aspect of the job.

However, in addition there are ongoing social media requirements, websites needing updates along with the compilation and publishing of weekly e-Newsletters for a discerning readership.

Oh, I’ve overlooked the work we have to do to get the edition laid up, translated and published into its six languages - and for all editions to then be uploaded to their respective Apps without overlooking the printer’s role and that of the mailing house to deliver copies to our ever-widening readership base for our printed versions.

Time to relax? Hardly

Keeping up with fast-moving industries, such as those in the milling sector, is the challenge we face every day. All our team, including our contributors. have to be committed to the cause and they are. We stand by our motto to publish in a Timely, Relevant and Visible manner daily.

We are not finished work yet. In the month we publish three other publications in the food production industries – two for aquaculture and one for petfood - all within an editorial team of 10. And we are equally committed to serve these industries.

Finally, throw into the above mix, the six events we have attended already this year and our workload is further expanded.

However, I believe magazines do much to support the industries they serve and play a vital role in identifying and encouraging, in our case, food producers to overcome the challenges they faces in meeting the goals of food security, food safety and food affordability for all.

IAOM ACE 2024

These goals are achieved not only by reporting on key topics and highlighting developments, but also meeting the people and the companies behind the innovations that the industry relies upon to move ahead.

For example, the most recent event we are attending typifies the exchanges needed between individuals in the supply chain and those in the production sectors of milling.

That was the IAOM ACE 2024 event held in Salt Lake City in midApril for the flour milling sector.

For the feed milling sector, we have also cover the co-located Victam Asia and VIV Health and Nutrition Expos, which were held in Bangkok, Thailand in our March and April edition; and we report specifically on the ‘Build My Feedmill’ event which we co-hosted

MILLING AND GRAIN | MAy 2024

with VIV at the latter event.

What is unusual in this edition is the way we are now reporting on the shows we visit to provide our readership with greater insight and relevant information.

For example, we take many pictures of exhibitors and their booths. In the past only a proportion have been published, although many have been posted through our social media during the event. We are slightly changing that approach.

We will publish all images that we undertake to do with exhibitors at the shows we visit.

In the April report on the GEAPS 2024 event in Kansas, USA we published 32 images, highlighting what we felt were the key development on display at the show. While the report talked about the show overall and the experience from a visitor point-of-view, we felt the pictures of the exhibitors we visited should contain information a little more about their respective technologies.

At the recent IAOM ACE 2024 show we took some 60-plus images - too many to publish in print, but possible in our digital editions. Therefore, you will find in our print magazine those images we feel warrant special mention while in the digital version of the magazine we publish all the images we took.

So, if you are exhibiting at an international event that Milling and Grain is attending, and you haven’t been interviewed by one of our staff, please be sure to stop us and talk to us. We will be happy to learn about your specific product being presented at the show and to reference that in our report using a picture-and-caption approach.

We will highlight one or two images that we feel are standout features of the event.

Please let me know how we are doing and where we can improve!

Elsewhere in this edition

Besides our show visit reports, we feature the Swisca company and it’s brand new roller mill in a feature entitled ‘Revolutionising roller mills’ (page 54) prepared by our owner staff member Darren Parris.

For our feed milling readers, we highlight ‘Pellet durability …’ and a test device that is providing an ideal solution to this aspect of production (page 62). And following that article we look at a topic that covers all those milling grains and cereals in a feature on ‘Mycotoxin testing for Millers’ (page 66) by Anneliese Mueller a technical expert at dsm-firmenich’s Animal Nutrition and Health division in Austria.

On page 70 you will find a feature on ‘Leading with legacy’ by Marcel Franitza, the Industry Director Animal Feed, at Andritz Feed and Biofuel while Jim Peters the Central States Regional Manager at Boss Products, in the USA reports on ‘Combustible dust safety in grain milling’ (page 74).

Don’t overlook our regular sections and our columnists. There is much in these sections to consider and reflect upon.

Enjoy the edition!

Greg Liu, Vice Chairman of Famsun speaks to Roger Gilbert, publisher of Milling and Grain magazine, at the 2024 edition of IPPE, in Atlanta, Georgia, USA.

Mr Liu shows us around the Famsun stand where the company has displayed two 3D-printed models of its extruders and pellet mills, to give their customers an idea as to how their equipment works internally. He tells us how the international market in the past year has been good for business, with petfood production growing by 40 percent year-on-year (and in China more than 60 percent). Famsun’s new developments are focusing more research on automation and AI.

mymag.info/SJyH

Interview with Simon Kolb - IPPE 2024

Simon Kolb, Projecting & Sales Manager for Frigortec speaks to Roger Gilbert, Publisher of Milling and Grain magazine, at the 2024 edition of IPPE Expo, in Atlanta, Georgia, USA.

Simon tells us about the importance of grain storage, and how his company’s cooling systems helps maintain and even improve the quality of grains in storage by managing the moisture and temperature levels as desired by the customer.

According to the FAO, approximately 20 percent of the grains harvest worldwide each year are wasted during storage – this amounts to around 40-45 million tonnes annually. Frigortec’s cooling technology can be applied to all kinds of storing processes and works intelligently to determine what to do with the moisture content on site. Operating worldwide, in approximately 100 countries, the company has a large distribution network, and finds the expo at IPPE to be a valuable event to connect with customers and explain the operation of its ‘Granifrigor’ grain cooling unit.

mymag.info/MmZQ

Welcome to the fifth edition of Milling and Grain magazine, and the fifth instalment of Global Miller this year. We’re in the middle of Spring now and beginning to feel things warm up. It’s almost time to hang up the scarf and gloves and grab the sun-cream ready for summer, but we still have another month to go for that.

Mentioning summer, we start May off in the European countries with May Day, that according to ancient origins, used to symbolise the beginning of summer. If you stand outside now without your scarf then you can likely tell that it’s not that hot season just yet from the chilly weather. It’s believed that May Day is also associated with the ancient Roman festival Floralia, dedicated to the Roman Goddess Flora, goddess of flowers, vegetation and fertility.

Linking with the Roman Gods, whilst there is speculation, it is possible that the etymology of the month May derives from the Roman Goddess Maia, mother to the God Mercury, and possible counterpart through Hellenisation to Greek Goddess Maia, mother to the God Hermes (Mercury’s counterpart). The Goddess Maia, both Roman and Greek, is fascinating as there is not a lot of information on her readily available. To figure out what she is a deity of is a little difficult as it isn’t very clear but most information points to her being connected to the Goddess of Earth, Gaia (Roman) or Terra (Greek). She is also known to be the

A note from our Editor

‘nursing mother’, a goddess of fertility, and more interestingly, fields. I’m not sure how true this is but it still seems exciting as it certainly would explain the link Maia would have to Gaia/Terra and Earth. It is incredibly fascinating learning how all the months and public holidays somehow tie into ancient festivals that then link back to farming in some way.

Speaking of farming, we have some news in this edition on how the UN has declared 2026 to be the International Year of Woman Farmer, an incredible show of recognition to our female farmers. We also mention how Cesco kicks off a new project in Cameroon and Depart Packaging Solutions announce their collaboration with Dolzan Packaging. Alongside this is how experts are mentioning that the grain sector is spurring new innovations in factory setups. In this edition you’ll read the latest on Milling and Grain’s adventures around the world, such as our report on VICTAM Asia 2024 and Health and Nutrition Asia 2024. We also have the very in-depth report for the 128th Annual IAOM conference that took place in Salt Lake City, USA. This report is super exciting for us so be sure to give it a read. Just a reminder for people that this month you can expect the Milling Hall of Fame Award on May 22 so expect to see our team there! If you’re going then let us now and we can take a picture with you for our socials!

In our March 2024 edition, we carried a feature (on page 46) entitled, ‘The Dirty Duo.’ We failed to provide a byline and source for the information contained which was pointed out to us by readers who were a little perturbed that they couldn’t associate the content of the article with a company nor an individual.

On reflection, we should have posted a panel explaining that this contribution would be controversial - and hence an unsourced Milling and Gain commissioned contribution - as it challenged some of today’s fumigation practices based on recent scientific findings around health and environmental impact. The article is worthy of discussion and has provided a view that should be considered and discussed openly.

The premise of the article asks some serious questions and proposes some alternatives that are worthy of discussion in order that we continue to protect grains from harvest, through storage and transportation to the mill while reducing the impact of fumigation has on the environment as well as responding to calls for calls to address food safety concerns. We accept the criticism and have learnt from this oversight.

Depart announced its collaboration with Dolzan Packaging

Depart Packaging Solutions expands its product range with new collaborations. Depart’s new collaborator Dolzan Packaging, has a wide range of automatic packaging machines and semi-automatic dosing machines which allows to package granular, powdery and liquid products in packages of different shapes and sizes. With its long experience accumulated in more than sixty years of history has allowed the company to become a point of reference for packaging of food and non-food products.

Depart’s General Manager Cengiz Tiryakioğlu made a statement regarding the agreement; “We have signed a new collaboration agreement with Dolzan Packaging which is one of Italy’s reliable, experienced and prominent company. This is our fifth business partner in packaging machine industry. Depart Packaging Solutions grew much faster than

we expected. We will continue to meet all the demands we receive worldwide with the most suitable machine systems.”

“As Depart packaging solutions we offer; shrinking machines, vacuum machines, customized vertical and horizontal flowpack packaging machines, depelletisers, carton formers, cartoning, automatic carton closers, palletisers, robot cells, strechwrappers, transports and many other solutions for producers. We have announced our brand in the packaging industry. So now its time to gain our product range in every packaging need.”

From now on, Depart will manage the sales and marketing of Dolzan Packaging machines. With its worldwide distribution network, after-sales services and high customer satisfaction, Depart Packaging Solutions meets the needs of all sectors that uses packaging.

Grain sector spurs innovations in factory setup, says industry expert

The global grain industry is witnessing a remarkable surge in demand, notably for wheat and flour, driven by the burgeoning world population. As per Statista, wheat production has soared from 582 million tonnes in 2000 to a staggering 784 million tonnes by 2023, underlining the sector’s escalating significance in the global food supply chain.

Samet Taşkın, a distinguished member of Ortaş Mill’s board of directors, has provided insightful assessments concerning the grain sector’s trajectory. Taşkın underscored the pivotal role of flour and wheat consumption in historical contexts but highlighted contemporary challenges facing enterprises in establishing efficient production facilities.

“The protracted and arduous process of erecting a flour production facility has emerged as a paramount concern for enterprises,” Taşkın stated. “It not only entails substantial capital investment but also necessitates a profound accumulation of knowledge.”

In response to these challenges, Taşkın outlined Ortaş Mill’s innovative approach to streamline factory setup processes. “We specialise in crafting turnkey facilities within compact multi-story steel and concrete structures housed in hangars,” he elucidated. “Whether our clients require pre-

fabricated structures or comprehensive factory equipment, we provide end-to-end solutions, alleviating the burdens associated with installation.”

Taşkın emphasised the indispensable role of feasibility studies in ensuring the seamless establishment of flour production facilities. “Clients must articulate their demands accurately and prioritise comprehensive feasibility studies encompassing cost, quality, and post-installation support,” he emphasized. “By adhering to stringent quality standards and meticulous planning, we empower enterprises to optimise their production processes.”

Furthermore, Taşkın advocated for the modernisation of existing grain factories to enhance efficiency and embrace digitalisation. With nearly three decades of expertise, Ortaş Mill offers a spectrum of services encompassing consultancy, construction of steel structures, automation of production, and compliance with European Union standards.

“Our commitment to excellence extends beyond geographical boundaries, with our services spanning over 30 countries worldwide,” Taşkın affirmed. “As the grain sector continues its upward trajectory, we remain steadfast in our pursuit of innovation and excellence, anticipating a 15 percent growth in 2024.”

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Retaining Talent in Flour Milling

Andrew Bourne, Bourne Recruitement, UK

Recruitment in the flour milling and grain sector is still facing issues about how to find and attract new talent into the industry. Whilst advancements in technology have hugely impacted plant efficiency, this has also contributed to a decline in the number of people working within the industry. The industry therefore finds it difficult to attract new talent, as the younger generation are attracted to modern new jobs that didn’t even exist a few years ago.

So, what can the industry do to retain and attract staff? One solution that I totally believe in is creating a company that has very strong values and does everything it can to create an environment where staff feel valued. If the company also trains and develops staff and gives them the tools to do the job itself, they are less likely to leave as they will feel valued and have job purpose. As I’ve always said, it’s not always about the money, particularly as you advance in your career the money factor isn’t the number one reason people quit. But from a candidate’s point of view, how can you make yourself stand out from the rest? I receive many CVs every day and unfortunately have limited time to focus on everyone. The way forward is for you to make yourself an asset to the company you currently work for and ensure you are trained to the very top level and that people in your industry know about you. Regardless of social media and the high-tech world we live in, word of mouth still counts for everything. I believe our industry is still a people-focused business where communication gets around. If I receive a phone call or an email from one of the industry leaders, I sit up and take note. This gets more attention than, for example, me receiving an email with your CV attached without context or recommendations.

I also believe that as a candidate, it’s good to have a CV and career where you have done something different. This can be that you’re fluent in another language or that you’ve worked overseas. If you open yourself up to other opportunities and take yourself out of your “comfort zone” this will make you stand out from the crowd.

UN declares 2026 as International Year of the Woman Farmer

United Nations Linda Thomas-Greenfield and US Department of Agriculture Deputy Secretary Xochitl Torres Small, the UN General Assembly declared 2026 as the International Year of the Woman Farmer last week. The resolution, and the US government’s efforts to generate support for it, were spearheaded by USDA and garnered more than 100 co-sponsors, underscoring the global importance of uplifting women throughout the agriculture sector.

The worldwide observance will call attention to the vital role that women play in global food and agricultural production. It will also raise global awareness of the unique challenges women in agriculture face, catalyse action to help address those challenges and support many of the UN Sustainable Development Goals, including those focused on gender equity, food security and poverty.

“From the field to the factory, from the classroom to the boardroom, women are fundamental to the future of agriculture. As leaders, it is our responsibility to make sure the next generation of women farmers have equal access to economic, educational and leadership opportunities, and that we dismantle the unique barriers they

face so they can continue to take on the challenges of meeting the world’s growing food, fuel and fiber needs,” Deputy Secretary Torres Small said. “USDA is proud to have led the US government’s efforts in support of declaring 2026 as the International Year of the Woman Farmer, and we thank the many nations that signed on in support. We look forward to working with partners worldwide to scale up efforts that empower and advance women farmers while tackling global food security in 2026 and beyond.”

Women are responsible for roughly half of the world’s food production, and in many countries they produce between 60 and 80 percent of the food. Yet globally, the prevalence of food insecurity is higher among women than men. By shining a spotlight on women’s role in farming across the world, the International Year of the Woman Farmer will also raise awareness of constraints women face in areas including property rights and land tenure, access to credit and markets, and lack of technical and educational support. it will emphasise, as well, the importance of women in leadership roles to better ensure representation at the highest levels of decision-making.

TThe Diamond Mills, Red Wing, Minnesota

Milling journals of the past at The Mills Archive

by Mildred Cookson,

Mills Archive Trust, UK

he Miller reported (4 March) that this mill was the most recent and complete flour mill to be built in the relatively young days of the roller mill revolution. Ten years previously milling in Minnesota was insignificant, but during 1877 mills in the state turned out flour valued over US$15,000,000, with Minneapolis alone manufacturing over a million barrels. Minnesota wheat was prized by millers as one of most valuable varieties and the flour was rated with the best in the US or any other country. By degrees, Minnesota millers had learned how to grind their wheat and the introduction of middlings purifiers soon demonstrated that wheat, which had formerly been deemed unfit for milling, possessed a strength that fitted it for producing the highest grades of flour.

In consequence of this discovery, mills arose as if by magic, and the culture of wheat became the leading community occupation. In 1878 it was estimated that the wheat crop of Minnesota reached the enormous amount of 40,000,000 bushels, larger than that of any other one state. Red Wing is the county seat of Goodhue County, situated on the Mississippi river about fifty miles below St Paul It was the largest primary wheat market in the world, receiving yearly about two and a half million bushels from farmers’ wagons alone. Red Wing aimed at becoming a great milling centre and, even by 1878, had a number of fine mills.

The Red Wing Mills Company was formed in 1873, when it built the mill illustrated known as “Bluff Mill”. It had eleven sets of burr stones, three sets of iron and four sets of porcelain rolls, along with all the necessary machinery for a first-class New Process Mill.

Connected with the Bluff Mill by a warehouse, with a capacity of 150,000 bushels was the splendid building just completed in 1878, the “Diamond Mills” which were notable as being the first attempt to introduce into the country the Hungarian half-high grinding system, the

The Diamond Mills, Red Wing, MN

Flour packing in the heyday of the wooden barrel

Haxall Mills, Richmond, VA

chief features of which were four or more grindings of the wheat, elaborate purification and the reduction of middlings to flour by means of rolls or of rolls and stones combined.

The plans for the mill were designed by Oscar Oexle, a celebrated civil engineer and millwright of Augsburg, Bavaria who had constructed some of the best mills in Europe and in 1877 visited America to introduce the Wegmann Porcelain roller mills. The millwright work was carried out by Gunn & Cross of Minneapolis.

Wheat cleaning was done in the five-storey warehouse adjoining the mill and separated from it by a brick wall, without openings, except for the shaft and wheat spout. The machinery was driven from the end of the engine shaft by a friction coupling which could be thrown on or off without stopping the mill. In here were two Eureka Smutters made by Howes and Babcock of Silver Creek New York; two Dustless Separators by Barnard & Leas; two graders for sizing the wheat; two pair of four and a half foot stones: two Victor Brush Scourers, and one Kurth’s Cockle Separator

The mill was heated by steam and lit by gas. All precautions were in place in case of a fire with a Knowles’ fire pump, standpipes with hose attachments on each floor and Babcock extinguishers and water barrels on every floor. The cost of the mill and wheat-cleaning department was around US$140,000.

Haxall Mills, Richmond, Virginia

In April 1878 Haxall Mills in Richmond, Virginia was unique in having the largest number of millstones under its roof than any other mill in the United States. It was claimed that no southern state had displayed such energy in recovering from the prostration caused by the civil war as Virginia. Milling in Virginia had always

Catalogue for Howes and Babcock smutters

pubblicità italiana_MOD.pdf 1 27/01/22 10:59

been considerable. Its capital, Richmond, was famous for the size of its flour mills and the excellent flour they produced. Destroyed during the war, the Confederates burned areas of Richmond on 2 April 1865 to prevent the Union Army from taking them. Gallego flour mill (illustration MCFC-WAR-USA-001) fell victim.

Even though most mills were destroyed by the war, by 1878 so many mills had been rebuilt that milling was once more a leading branch of industry. So much so that the exports for Richmond flour for shipment to its suburbs and South American ports alone frequently amounted to 10,000 barrels a month. At the forefront

was the Haxall Mills of Richmond.

As early as 1808 Philip Haxall and his brother William purchased the site on which stood a grist mill known as the ‘Columbian Mill”. Here in 1809 they erected the mill called by their name. Following successive additions and constant improvements, the mill appeared as in the 1878 engraving.

Although the Haxall Mills had been twice reduced to ashes, once in 1830 and again in April 1874, they have been rebuilt each time with additions and improvements. In 1831, the year of the first rebuild, Philip Haxall died and R Barton Haxall took over as head of the firm even though he was only 26.

The mill building illustrated was erected in 1874 at the end of 12th Street between the canal and St James River. The principal building was the flour mill proper, the wheat house, general storehouses, corn mill, blacksmith and wheelwright shops, millwright shop, cooper shops the residents of the millers and a large brick stable block.

The corn mill had six runs of Esopus stones, (conglomerate stone from the Hudson Valley), with a capacity of around 1000 bushels of corn per day. Only carefully selected white Southern corn was used. These stones were run by waterpower from six overshot waterwheels each 18 feet diameter as well three turbines, one by Leffel which drove the wheat cleaning machinery, a second one by Burnham drove the corn mill and the third made at Baird’s Foundry, Richmond drove the machinery in the millwright and repair shop.

Many types of flour were produced under various names, ‘Patent Family’, ‘Haxall’, ‘Crenshaw,’ ‘Padeiro’ extra, ‘Tremont’ superfine and ‘Orange’ fine. Some of these brands found their way to the West Indies, South America, Africa, Canada, Great Britain, and the continent.

Gallego flour mill, Richmond, 1865

Gems from the Mills Archive

Drawing of Baker Street Mill

by Nathanael Hodge, Mills Archive, UK

The drawing shown here is one of over 200 architectural plans showing the structures of historic windmills in the UK, drawn by millwright Vincent Pargeter over the course of his career and now preserved by the Mills Archive.

This drawing shows Baker Street Mill in Orsett, Essex. This corn smock mill was constructed in the 18th century, and a steam powered mill was later built nearby. The windmill stopped working around the time of the First World War and gradually became derelict. By the 1960’s there was no roof left, and only one of the four sails remained hanging from the cap. It seemed the mill would not be around for much longer. It was at this time that Vincent Pargeter got involved. He was employed as County Millwright for the Essex County Council and was asked for advice on its repair. The owner, a local builder, had converted the steam mill into his home and now wanted to repair the windmill. He had erected scaffolding and removed the remains of the cap and sail. These were laid out and roughly reassembled on the ground, so that Vincent Pargeter could measure and draw them. Although they were rotten and falling apart, he was able to work out what each part was and how they related to each other, and thus produce this drawing showing how the mill would have worked. The drawing was then used by the restorers to create a new cap and sails.

The mill was eventually fully restored, and then converted into a house while retaining the historic machinery that had survived. The plans that Vincent Pargeter made, together with his photographs and accounts of his work have been preserved by the Mills Archive as an invaluable record of the history of this building.

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Cesco kicks off a new project in Cameroon

Cesco begins a new project in Cameroon, in collaboration with a German company with international operations specialissing in designing and supplying industrial plants for grain storage and handling, a leading European company responsible for processing equipment, and the investor Société Camerounaise de Transformation de Blé (SCTB SA), a company specialised in wheat processing and its derivatives, playing a pivotal role in Cameroon’s agro-food industry.

The facility includes a storage section with corrugated steel sheet silos capable of holding 20,000 metric tonnes, a conveying system for intake and pre-cleaning with a capacity of 250 tonnes per hour, a durum wheat mill processing 250 tonnes per day, a soft wheat mill processing 250 tonnes per day, smooth-wall prismatic silos for raw materials, smooth-wall cylindrical silos for finished products, and bulk outloading silos for bran and finished products.

“To facilitate the realisation of such an ambitious project, Cesco has assisted the customer in securing financing from the German bank AKA-Bank, with Export Credit Insurance provided by Euler Hermes in Germany,” stated Celeghini. “This project showcases Cesco’s ability to offer African customers not only technical and commercial support but also financing solutions from Germany, enabling them to undertake urgently needed projects to stabilize and secure food supplies in the region.”

Cesco’s philosophy of “smart concept, easy operation” guides the selection of equipment for designing grain storage facilities. State-of-the-art conveying and handling equipment used in this project include CC420 chain conveyors, BBE280 and BBE370 bucket elevators, as well as FBS 13/21 large flat-bottom silos and prismatic and cylindrical process steel silos for the mill section.

Significant effort has been invested in the integrated design of the intake, mill, and outtake buildings as steel structures.This integration offers several advantages, such as enhancing static cooperation between process silos and buildings, simplifying foundation design, standardizing grid layout, preventing the creation of unnecessary rooms, and installing smooth wall cladding and roofing to limit the need for additional supports.

The building structure comprises warm-rolled H-sections for portal frames, various other warm-rolled sections for secondary components bolted together and finished with hot-dip galvanisation. Floors are constructed with reinforced concrete using corrugated steel sheet formwork. Cladding and roofing consist of galvanised and pre-painted steel sheet sandwich panels with mineral wool insulation, providing excellent thermal and sound insulation as well as fire resistance. Additionally, the buildings are equipped with handrails, access platforms for each machine, steel stairs for enhanced functionality, and necessary openings like windows, roller gate doors, and personnel doors.

In March, the Cesco Senior Supervisor conducted a thorough site inspection to ensure correct groundwork and foundation preparation before commencing the erection phase, including precise positioning of anchor bolts and finalizing concrete pouring preparations. Deliveries of crucial components from Germany, Italy, and Spain are progressing smoothly, further cementing the project’s timeline.

“We are thrilled to witness our vision taking shape in Cameroon,” said Celeghini. “The meticulous inspection of civil works underscores our commitment to quality and efficiency. We eagerly anticipate maintaining this momentum as we transition into the erection phase.”

With this milestone achieved, CESCO remains steadfast in its commitment to delivering exceptional industrial plants and contributing to the growth and development of the region

APPROX 40 MILLION TONS OF GRAIN IS SAFELY STORED IN MYSiLO SILOS.

CONTINENTS more COUNTRIES than 5 80’

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Vertical Mill training by Make UK

Make UK has begun offering a five-day Vertical Milling Machine training course in Birmingham from June 10-14 and July 29 – August 2, 2024. The course gives delegates the skills and knowledge to safely operate a vertical milling machine as well as giving them the baseline skills and knowledge for more advanced techniques used for CNC type machines.

While the course does involve some theory, it mainly focuses on the practical application of using the Vertical

Miller via a hands-on approach that allows them to make the most productive use of a Vertical Milling machine. You do not need any previous experience with milling machines in order to be accepted for the course however the organisers do say that some previous engineering or manufacturing knowledge may be useful. You will also not need to complete any formal assessment in order to finish the course, instead you will only need to demonstrate that you can operate a vertical milling machine safely and effectively by the end and you will then receive a certificate of attendance. The course is £850 plus VAT for members and UK£940 plus VAT for non-members and you can apply through the ‘Training’ section of the Make UK website.

FOCUS Product

May 2024

In every edition of Milling and Grain magazine, we dedicate this page to taking a look at the products that will save you both time and money in the food and feed milling process.

Should you have a new product or service that you would like to feature on this page in a future edition of our magazine, be sure to contact us at editorial@ perendale.co.uk

Maize grinder by Pingle

The maize grinder is developed on the basis of a hammer mill. For the integral maize kernels that have been moisture conditioned, this machine is able to finish dehulling, degerming and grinding operations in one step, and the processing efficiency is improved. Technically speaking, the power consumption for producing one tonnage of maize grit is reduced by 20-30 percent when compared with traditional machines, thereby significantly enhancing the economic returns. With the help of this machine, a complete granule of maize is shattered into 4-6 fragments with a tidy appearance. The embryo breakage rate is less than 10 percent, and the hull is kept whole. This brings great convenience for the following separation of embryo, hull and grit. So, this maize grinder is highly recommended.

www.plflourmill.com

mymag.info/LbzB

New Similago II by Alapala Alapala’s NEW SIMILAGO II roller mill is equipped with high technology electronic control systems for a continuous and consistent performance in the grinding of cereals, such as wheat, maize (corn), rye, spelt, barley and sorghum. The product level at the inlet bunker is controlled by using load cells, which sends signals via PLC to adjust the feed roll speed accordingly. Rotational speed of feed rolls is monitored against an unexpected stop due to belt problem, etc. Manual feeding gap adjustment mechanism ensures a uniform flow on feed rolls. The main motor load is constantly measured for protection against any possible damage, and the rotational speed of grinding rolls is monitored against an unexpected stop due to belt problem, etc.

The NEW SIMILAGO II is built to comply with the high sanitation standards and ensure food safety. The roller mill’s all front structure is isolated and smoothened against adhering and condensation risk.

https://alapala.com

mymag.info/uGzs

Farm silos by Simeza

Simeza steel sheet Farm Silos are designed for storage of feed on livestock, poultry and pork. They can be designed according to either ASAE/ANSI American or Euro-Code European norms as per client choice.

SIMEZA Farm Silos cover a wide range of models from 1.8 meters to 3.5 meters in diameter and from 4 to 58 m³capacity. They are entirely manufactured in galvanised steel and with Z600 galvanised coating or pre-painted in green.

They are designed with a cone angle of 62 ° to allow a perfect discharge. The Farm Silos are equipped with their corresponding access stairs to the roof.

Optionally they can be supplied with an opening system from the ground or pneumatic load, visors, cone doors for cleaning, emergency exits and weighing cells.

www.simeza.com

mymag.info/HrnK

PRINCIPAC by Statec Binder

The PRINCIPAC is a fully automatic high-performance bagging machine for open-mouth bags and, with up to 2000 bags per hour, it is one of the fastest in the world.

The PRINCIPAC is characterised by high performance and flexibility. Both pillow bags and gusset bags with a filling weight of 10 kg to 50 kg can be processed. The bags can be made of woven PP, PE and paper. This fully automatic open-mouth packaging machine is ideally suited for any type of free-flowing bulk material and with additional equipment such as a dustproof filling spout also for powdery products.

Depending on customer requirements, the high-performance bagging machine can also be made entirely of stainless steel. Further options enable the PRINCIPAC to be optimally adapted to customer requirements.

mymag.info/gQmh

Crusher CR from Tietjen

The crusher CR is a versatile machine for coarse crushing of bulk materials. It is suitable for crushing agglomerates or for pre-crushing coarse material pieces for further grinding.

By homogenising the raw material in the crusher, energy is saved in the further grinding in the hammer mill, as the desired grain spectrum is achieved more quickly. At the same time, the screens of the hammer mill are protected against screen breakage. Especially in pet food and fish feed production, particularly fine screens used, here the use of the crusher is particularly worthwhile.

The crusher is designed for continuous industrial operation. It convinces with its robust design with generously dimensioned inlet, long-life rotor and hardened impact plates. The beaters are also optimised for primary crushing and are made of Hardox. A variable grain size range can also be achieved in pre-shredding by using different screen sizes.

www.tietjen-original.com

mymag.info/vOlG

Multiplexa plansifter by Imas High-capacity

flour mills

The new Multiplexa plansifter (MQA) is designed by the Imas R&D team, with the synthesis of over 30 years’ experience in grain milling technology and new engineering standards. Officially introduced in March 2024, the new Multiplexa plansifter meets high-capacity requirements in flour mills with models available for up to ten passages.

Moreover, the new Multiplexa presents increased reliability, performance, sanitation and insulation all together for its users, thanks to significant design improvements.

Developed using software-based testing and analysis methods

Finite Element Analysis (FEA) is used today as an indispensable part of the engineering world, especially in the defence and aerospace industries.

Imas R&D team utilises the latest FEA virtual modelling technology for the dynamic behaviour analysis on plansifters and measuring the performance with the simulation of real operating conditions. Then, various validation tests are carried out with prototype sifters at the manufacturing plant (strain gauge, acceleration and tension points etc) to verify the performance under the actual load.

Performance

Multiplexa presents non-stop and trouble-free operation thanks to its strong drive system. The weight chassis of the drive system is made of a three-layered steel sheet, in order to provide high durability against excessive vibrational loads. Also, balance springs are used on the top and bottom of housings and ball bearings, which balance and distribute the operational load and provide a safe operation.

The new Multiplexa plansifter is equipped with a central lubrication system for bearings in the drive system, which provides ease and functionality in the periodic maintenance operation.

Produced with ‘No Welding’

The traditional manufacturing method of a plansifter chassis is to use welding in joints, which may result in cracks, wears and tears over time. The ‘No Welding’ design of the new Multiplexa plansifter helps eliminating standardisation problems by welding during manufacturing.

In this method, special

FOCUS Special

aluminium extrusion profiles and cast-iron top/bottom frames of the pan sifter are connected to each other with a special screwing technique. This structure provides excellent geometric precision, advanced insulation properties and extended long-term durability for the new Multiplexa, as well as its easy sieve replacement.

The new Multiplexa plan sifter’s isolation thickness in passage walls and doors has been increased from 5mm up to 14mm, compared to previous models. This provides optimal thermal insulation in the plansifter and prevents high internal temperatures, condensation and food safety related risks accordingly.

Sanitation

The plansifter provides excellent sanitary conditions with its increased insulation, as well as excellent impermeability against microorganisms and similar hygiene problems.

Also, all interior walls in contact with the product can be covered with stainless steel insulation (optional), which significantly reduces condensation. This is especially a perfect solution for B1B2 passages under high ambient humidity and temperatures.

Increased Distance of Flow Channels

The distance between the plansifter passage walls and sieve boxes is increased by around 40 percent (from 45mm to 63mm) in order to ensure smooth product flow and better sanitary conditions in the plansifter.

All internal corners of passage walls, doors and tension boxes of the plansifter are rounded with a wide radius. This prevents against product adhesion or accumulation, contamination, moulding, risks and provides better sanitation.

New Design of Passage Doors

Laminated chipboard passage doors are still used by many manufacturers, however they can be deformed easily over time due to humidity in the working environment. The new Multiplexa has its stainless steel coating on passage doors, along with an increased isolation thickness. Industrial type leakproof rubber sealings are used on passage doors, which can also be easily replaced.

An intersection for milling interests in Utah Salt Lake City IAOM ACE 2024

by Roger Gilbert, Milling and Grain, UK

This was not a noisy or vociferous event!

This was an event characterised by quiet conversation, contemplation and consideration. Visitors did not rush but took their time, stopping to talk when their attention was taken and moving on without fuss.

Exhibitors waiting, responding and being respectful.

This was no ordinary Expo, this was IAOM’s 128th Annual Convention and Exhibition (ACE) in Salt Lake City last month.

IAOM, the International Association of Operative Millers, held

its annual home meeting in Salt Lake City in the state of Utah, USA.

Even this might be considered exceptional - an alternative destination for one of the world’s most significant flour milling events to take place in, but the location reflects the historic ‘intersection’ in North America’s history where both highways and railroads first conjoined to link traffic and trade across the continent, and to bring trade to the city, dating back to the early 1900s.

Swisca presented a limited-edition jigsaw model of its new Romil to Luke Weinheimer of Miller Milling Company, Eden Prairie, Minnesota in thanks for his company’s input and purchase of the first roller mill to be produced

Find out more about the revolutionary Romil on page 54 of this edition

Gelpac: Joel Jackson (left), Scott Friend and Michael Ream all of Gelpac of Lubbock, Texas, Since 1956, the Gelpac team has steadily designed and produced standard and custom multiwall paper bags that have helped leading North American companies enhance the value of their products, build production efficiencies and boost their sales and probability

Sefar: Sefar demonstrates its Sefar Tensockeck 200, an electronic gauge for monitoring the screen tension within very strict tolerances. A QR code takes users to an ‘Instruction for use’ manual and video

In addition, this location for the IAOM’s 128th ACE was outstanding, not only for its salt lakes and salt flats but also for its majestic mountain ranges that seem to encircle the city and the Convention Centre.

Spending a few days in mid-April 2024 taking in the fresh spring mountain air and meeting with flour millers and their equipment and service providers from throughout the country and across the globe, was a learning experience that made this an exceptional event.

Unlike others that either are conference or expo focused, IAOM’s ACE presented a balanced combination of the two centred around an eating area that allowed visitors, delegates and exhibitors to intermingle not only for work and to lean but also to socialise - all within the same ‘footprint’. To compliment the two

Behn-Bates: (From L-R) Davor Marusa, Henry Nowakowski and Rim Boltong from Behn+Bates. This company is recognized as a manufacturer of packaging systems for valve bags and open-mouth bags, automatic bag applicators and sealing, high-speed rotating systems, big bag filling, net weighers, robot and more

days of the event itself there were evening functions such as the Allied Trades Event, the Annual Banquet and Awards Ceremony including the outcome of the silent auction to name just two.

There was a strong turnout from companies exhibiting, totalling 124, with many representing more than one brand or organisation, especially those that represent international companies which hosted representatives from their parent companies. It was striking to see the number of international brands on display and countries such as Italy and Turkey being well represented among others from Latin America.

In fact, this again is proving that the USA is becoming more of a global meeting place for industries involved in milling activities - and I include such events as IPPE in Atlanta in January, GEAPS in Kansas in March and now IAOM in April

in Salt Lake City

Donaldson: Karilyn Smith of Donaldson Company from Minneapolis, Minnesota, with (left) Zach Peterson and Patrick Stumpt. Building the world’s finest dust collectors this company’s real goal is to provide customers with comprehensive dust collection solutions

Great Western: Jeff Seeger and the team at Great Western Manufacturing along with Garip Cantemir from Ugur Promilling . Great Western manufactures sifting equipment for the cereal grain processing industries including finished product quality assurance applications

Omas/Synergy: Dennis and Niolino Di Cicco of Synergy Milling Contractors is with Sergio Dipasquale of Omas which has an office in Des Moines, lowa and Pietro Barbalarga of Omas, from San Giorgio, Delle Pertiche in taly

(Re)defining the grinding gap!

ROMIL’s servo-controlled grinding gap, operated via electronic handwheel, ensures on-point milling. Time and time again.

Swiss premium milling technolog y

Features: feeding with radar sensor and distribution screws, servo-controlled grinding gap, 10” touch screen and electronic handwheel, large sight glass, stainless materials & insulated covers. Options and extras: Entirely independent roll passages, bearing & roll temperature monitoring, direct pick-up (pneumatic system), roll lifting device. ROMIL versions: 4-800/250, 4-1000/250, 4-1250/250, 4-1500/250, 8-1000/250, 8-1250/250, 8-1500/250 ROMIL: Next Generation Milling Technology – Made in Switzerland

FNA: Grant Garcia (left) of FNA Inc Scottsdale, Arizona with colleague Richard Mendez tells Milling and Grain that they are the official North American distributor for Firefly products from Sweden. Firefly is a leading developer of systems for preventing fires and dust explosions in process industries. The concept is to detect, analyse and extinguish different types of ignition sources before a fire or dust explosion has occurred!

Engsko: Mads Andersen of Engsko A/S of Midtylland in Denmark shows off the company’s mill stone for the manufacturer of stone ground flour. It has over 110 years of manufacturing milling solutions and exports to more than 65 countries worldwide. Customers are milling spelt flour and Frederick cake flour for a discerning market

MPI: Gage Andrews of MPI, which is based in Metro Detroit, Michigan, explains the ‘intell-i-mag’ electronic inspection systems controlling its magnetic products. MPI helps achieve food safety while minimising the risk of a product recall. It detects and remove metal contaminants automatically while recording and logging any incidences for food safety audits.

John Bielecki and Mark Enninga, both of EnviroLogix in Portland, Maine, which is a world leader in the development of mycotoxin and GMO testing solutions for the grain industry. It provides a comprehensive line of LFD test kits for commodity grains is fully quantifiable through its QuickScan system. It also tests onsite for salmonella contamination and offers onsite molecular testing for grain elevators and feed mills

(although this latter event re-locates each year) - which are all held annually.

However, while the exhibition attracted a wide range of equipment manufacturers and featured many technologies from supporting sectors, such as the IT industry, the construction and planning industries to the transport industry, it was the educational aspects of the event that attracted large audiences.

The future of milling

The event proper kicked off with a keynote presentation by Peter Levangie, the President and Chief Executive Officer at Bay State Milling in Quincy, MA and who is responsible for all functional areas of the company and its daily operating activities. He addressed ‘A view on the future of flour milling in the 21st Century, navigating the intersection of AI, plant genetics, public health, sustainability and shifting consumer demands.’

Mr Levangie had joined Bay State Milling in 2004 as the Vice President of Strategic Planning but by early 2009, the Board had elected him as its President and Chief Operating Officer and in 2016 as its Chief Executive Officer and President. Before coming to the Company, he was Chief Operating Officer of EFS Network, the supply chain solutions network for the foodservice industry, which he helped found in 2000.

Educational programmes

The first conference day saw nine sessions equally divided into three concurrent presentation rooms covering Employee Management, Product Protection, and Technical Operations.

On the second half-day the educational programme concluded with a 1.5-hour Facility Management Session presenting three lectures followed by the closing Main Line Session which comprised the ‘Capturing the Science in the ‘Art’ of Milling’ by Alex Young of General Mills, where he is the Supply Chain Manager in the North American Food Service Segment.

EnviroLogix:

Phosphinesafe

AIO and AIO+: All-In-One Sensor Cable

The AIO Sensor Cable monitors CO2, grain moisture, temperature, and more Now also available as phosphine safe sensor cables

The iGRAIN AIO Sensor Cable combines several different digital sensor technologies into one sensor cable. Ensuring a cost efficient total monitoring system, the AIO Sensor Cable can be used as the only monitoring solution in a single silo. However, it may be supplemented with additional iGRAIN Temperature Sensor Cables.

All-In-One Sensor Cable

All-In-One

• CO2 monitoring (infestation control)

• Moisture monitoring

• Temperature monitoring

• Headspace humidity monitoring

• Grain level monitoring

• Additional sensors according to customer needs

• Advanced total monitoring system in one cable

• Intelligent use of sensor technology reduces the amount of monitoring cables needed

• MODBUS communication Advantages

• MODBUS communication

• Sensors connect directly to the iGRAIN Control Board or any PLC/SCADA system or other platforms

• Automatic aeration control including roof vent control

• Inventory management Interface / Software

Phosphine safe cables

The AIO Sensor Cables are now also available in a phosphine safe version. This ensures that the sensors are not damaged during phosphine fumigation.

Technical specs. AIO Sensor Cables AIO+ Sensor Cables

Automatic monitoring with the iGRAIN Smart App

Mollers: Kirk Briggs, Sales Manager at Mollers North America, who manufactures in Grand Rapids, Michigan, and is one-stop for the design, manufacturing and installation of bag and unit material handling systems, including automatic bag filling, palletizing, and load unitisation systems

Neospectra: Seth Bryan, Senior Account Manager at NeoSpectra NeoSpectra enables businesses to bring the laboratory to the field, to analyze anywhere through devices that produce lab-level results with an analysis solution platform built on a family of single-chip FT-NIR spectrometers

Andreas Jeppsson, CEO of BoMill with Roger Gilbert. Bratney Companies partners with Cimbria, Concetti, Omas, Schule including BoMill to offer customers state-of-the-art equipment technologies. All are leaders in design, engineering, construction and equipment supplier to the milling, grain, feed and process industries

He has managed engineering and operations within their flour mills, in addition to their retail businesses leading masa and tortilla manufacturing within their 29 plants across North America.

He spoke as an employer saying “We are faced with hiring and retaining our workforce and have the added challenge of teaching the art of milling at the pace we need.

“With turnover and ‘how our workforce

iRely: Jeff Leong is out of Chicago, Illinois while Sara Reiken is from Garfield, New Jersey where on duty explaining the benefits behind their software support systems for the flour milling industry suitable for both within North America and beyond. iRely’s software solution are web-based, fully integrated platform covering the entire lifecycle of the businesses. Its solutions cover contract management, scale, inventory management, storage, settlement, risk management, quality management, processing, traceability and distribution with integrated accounting

Fawema: Fawema’s representative Kody O’Brien (left) from Chilliwack, British Columbia, Canada is with Thomas Krimmel of Fawema in Engelskirchen, Germany promote quality packaging equipment for flour, mixes, cereals and others. Its packers are unmatched and produce clean and perfectly shaped and closed bags and pouches

Buntings: Robert Bunting (right) explains that his company builds and designs magnetic separation systems from both grain handling and for milled flour, to identify detect metal within a product. Metal detector on a conveyor belt checking bags up to 100lb (45kg) bags placed at the end of a production process before dispatching to the customer

learns’ drastically different than even five years ago, we have to implement processes to not loose efficiencies.

He highlighted a ‘Foundational System’ toolkit that he uses which builds system knowledge through repetitive action that prioritises how the health of mills are maintained to produce high-quality and safe flour.

“We establish leading indicators to deliver

From

West and Federico Galli representing the Saati Americas Corporation out of Fountain Inn, SC at the IAOM 2024 gathering in Salt Lake City were on hand to demonstrate just how to perfect the art getting the best from precision woven fabrics used sifting and food processing application

and Shawn

both sales specialists with Perten show off NIR equipment that offers exceptional performance when it come the grain testing solutions. Its solutions are based on extensive expertise and designed to help food processors ensure quality while optimising use of resources

lagging results and drive planned vs reactive actions, which is critical to the longevity of our operations. The three foundational systems are the trilogy of how we do work,” he added.

His session was followed by The Millers Panel moderated by Sunil Maheshwari of Siemer Milling Company and who has been in the milling industry for over 40 years, which included panellists: Georg Schafler

BoMill:

Golfetto Sangati: Eleonora Rubinato and colleagues from Golfetto Sangati

Omas: Sergio Dipasquale and Pietro Barbalarga from Omas Industries

Perten: Kathleen Trivette

Gartside,

Saati:

left, Zoie Christian, Shane Boland, Jazmin

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of Buhler who is head of technology in the wheat and rye business and also forms the interface between the technology platforms in North and South America for his company; Marco Galli of Ocrim, who is a Brazilian but joined Ocrim in 1983and is Ocrim’s chief technologist; Stefan Schmitz of Swisca, who was a miller at Plange Mühle Neuss,and the Wehrhahn Milling Group and trained as a miller technologist at the Swiss Milling College and master craftsman’s certificate in the milling trade at the Braunschweig before working for Buhler and joining Swisca and Joe Woodard of ADM Milling who before retiring was the Regional Operations Director overseeing 14 milling sites and led teams to improve milling yield and economic efficiency.

With the comprehensive line-up of specialist and experienced speakers on its educational programmes tis is the event that is the intersection between experience and leaning for the milling industry and is a credit to all the staff and the membership of IAOM that brings together this army of knowledge and information sharing to help the industry develop its skill base and provide direction and insights.

The

show

The trade show itself did not overlook the need to educate and two companies held impromptu gatherings on each of the two days to announce and discuss equipment developments.

Imas presented its Aluminium Multiplexa Plansifter, the MQA, on the Expo floor on the Wednesday to a large audience, A Product Showcase was held by Qi Sifter while BoMill provided insights to its latest grain analysis system that may have a longer-term significant impact on the way we separate grains by protein content.

Product Showcases continued the Thursday with Swisca presenting the launch of its new Romil to the largest crowed to gather – some 170 individuals.

The company thanked all those involved in providing advice and suggestions in what a futuristic mill should include.

In fact, the presentation included a limitededition model of the new Romil being presented to the first company who had not only provided inputs in its development but had also pre-purchased the first mill to be built for sale – that went to the Miller Milling Company.

The second Product Showcase included Packing Line Automation by Gravista-D. Traditionally, stands spaces booked by exhibitors at IAOM are relatively small and except for those bringing larger equipment, which requires more space to move around and display, the majority of exhibitors

founded Ocrim in 1945. Ocrim’s activity is concentrated in the design and manufacture of state-of-the-art milling complexes to give high production yields, product adaptability, low operating costs, maximum reliability as well as guaranteeing the utmost sanitation standards through the use of stainless steel

Hasan Duman, Area Sales Specialist at Henry Simon who manufactures highperformance machinery to achieve in highly developed and stateof-the-art production facilities for customers. It focuses on wheat flour mills, semolina mills, corn flour mills, feed mills, cereal storage systems, weighing, conveying, packing , etc. Satake offers equipment suitable for conventional and specialty flour milling processes under the Henry Simon brand

Ocrim

Fabrizio XXX and Marco Galli from Ocrim. Continuing an age-old family tradition in flour milling, Guido Grassi

The Bühler team was out in force at IAOM 2024 with the most dominant stand at IAOM 2024 in Salt Lake City. A global specialist supplying plants, equipment and services for grain and food processing as well as dry ingredient handling systems. Customised solutions a speciality

Henry Simon

Made in Britain, Trusted Worldwide.

Join the growing number of the worlds most successful feed companies already trusting Holmen equipment to check, monitor, and continually maintain their animal pellet durability...

An extract from the Opening Keynote Presentation delivered by Peter Levangie, President and CEO of Bay State Milling, USA to the IMEF Breakfast at IAOM’s 128th ACE event in Salt Lake City

‘A view on the future of flour milling in the 21st Century, navigating the intersection of AI, plant genetics, public health, sustainability and shifting consumer demands’

“We are living in a time of rapid and profound change – the accelerating integration of Artificial Intelligence (AI), advancements in plant genetics, climate change & sustainability imperatives, heightened public health awareness, and evolving consumer preferences. The presentation will explore how these external forces might impact the future of flour milling and how flour millers might want to think navigating these potentially revolutionary changes.

“The forces at play:

“AI Revolutionising Flour Milling:

“Artificial Intelligence is set to revolutionise the world and the flour milling industry will not be immune. AI-driven technologies are enhancing precision and efficiency across manufacturing processes. Real-time data analysis and predictive algorithms optimise grain selection, milling techniques, and quality control, ensuring consistent flour quality while reducing waste. As AI continues to evolve, it will become an indispensable tool for millers seeking to maintain competitiveness.

“Plant Genetics and Flour Diversity:

Plant genetics play a pivotal role in the future of flour milling. Ongoing research is yielding wheat varieties tailored to specific milling and nutritional requirements. This innovation extends beyond yield improvements, focusing on disease resistance, nutritional content, and functional attributes. Flour millers are leveraging these advances to meet diverse consumer demands, from artisanal specialty flours to allergen-free and nutritionally enhanced options.

“Public Health and Nutritional Awareness:

Public health considerations are increasingly influencing the food and agricultural system. As nutrition and human science advance while health care costs continue to escalate, incentives for investing in preventive health through our diets will grow. This is both opportunity and risk for flour millers.

“Climate Change and the Growing Sustainability Imperative:

Climate change and its costs will continue to motivate stakeholders to elevate sustainability for governments, companies, NGOs, and citizens. Reducing environmental impacts, minimising waste, and addressing water and energy consumption are key priorities. Companies are already taking active measures today against these priorities. What might the future look like?

“Navigating Shifting Consumer Preferences:

With the COVID years of consumer choice constrained by supply issues behind us, the diversification of consumer preferences within food is reemerging. Consumers are wanting more from their food experiences – more taste, more wellness, more convenience, and more personalisation. In the US, flour-based foods still maintain a dominant role in most American diets. How can milling companies contribute to preventing a loss of share of stomach?

“As seen through these large scale trends, the future of flour milling looks more dynamic than ever. The presentation will conclude with some recommendations on how flour millers might prepare for and perhaps even thrive in this evolving environment, delivering flours that meet the demands of a changing world while upholding quality, health, safety, and sustainability standards.”

Tanis Colombian representative Cenk Apa (left), is with Tacettkin Tan and Enc Sevatson of Tanis Milling Technologies of Akdeniz. Mersin, Turkiye

Bestmix

Bestmix’s Michael Murphy is showing off the company’s full suite of software for the milling industry at IAOM 2024 which includes the company’s ‘Enterprise resource planning’, ‘Full business systems’ and its approach to improved custom functionality

Ortas Mahmut Taskin and XXX from Ortas Milling Group

Verbruggen: Freya Jansen (right) with her colleague from the Dutch company Verbruggen, which is based at Ameland north of Amsterdam, was promoting its palletising robotic machines that can work with anything that goes into a bag and is designed to be able to ‘double-pack’ pallets using a specialist compression mechanism and ensures bags are exactly where they should be

Enviro Tech: Mark Vandenberg of Enviro Tech an Arxada Company supplies peroxyacetic acid (PAA) in formulations that effectively address food safety concerns. Its sanitise solution disinfects surfaces, packaging, raw food and aid also has a place in grain processing.

Timken: The ‘Flour Power’ belt from Timken is specially engineered and constructed to meet the demands of automated machines operating in today’s highly engineered flour milling industry. Here, Timken staff Brad Trost (left) of Maple Grove, MN is with Timothy Hickle of Colorado Springs, CO and Ryan Kogler from Pennsylvania

Zaccaria: Zaccaria with its 97 years of experience in the development of grain processing systems and solutions talked maize and well as flour milling from its tans at the IAOM 2024 in Salt Lake City. The maize degermer and associated equipment was a central feature of this companies offering

Mehmet XXX with XXX Alapros offers integrated solutions

grain milling and processing technologies ranging from custom developments and flour milling machines with integrated

for a 4.0

Ecolab: Nathan Stocker of Ecolab of Morganton, North Carolina (left) with Alexander Luce and Falcon Sprinkle. Ecolab Specialty Pest Services provides fumigation expertise to protect products and structure to maintain a safe, healthy and pest-free environment. It promoted microbial decontamination with chlorine dioxide gas

are happy with the floor layout and the neighbourly environment. This configuration might also have to do with the limited time allocated to the Expo, being one full day followed by a half day.

The schedule certainly made the best use of everyone’s time and left ample space in an attendees’ calendars to make any off-site arrangements for meetings they wished.

The most dominant stand was that of Buhler which did impress given its height and design and it is good to see this company back at the centre of things, given its longstanding, worldwide presence and support for the milling industry.

Bühler had a significant team of technical experts to hand and participated in the Education Session with a presentation by Jay O’Nien, who leads the Environmental Impact Services for the Bühler Group, on ‘The business case for sustainability in the milling industry’. His presentation and the accompanying white paper provide an overview of the key sustainability requirements from various stakeholders, including governments, companies and consumers.

It considers how environmental sustainability using both greenhouse gas (GHG) accounting and life cycle assessments can be quantified and the key steps in reducing the environmental footprint of the milling process and in the cereals and grains value chain.

“By quantifying environmental impacts, companies can create a data-based discussion, enabling them to create a competitive advantage and build a favourable business case for sustainable products. When sustainability is profitable, it will create impact at scale,” he says.

Finally …

If you wanted to know what was new or different about roller mills of today,

Alapros:

in

solutions to producing competitive products suitable

smart mill

• GRAIN DRYING FACILITIES

• INDUSTRIAL PROCESSES

• DESIGN

Agribusiness facilities

Silos Córdoba provides engineering services for product quality control, storage and handling equipment, ensuring convenience, reliability, efficiency and profitability in plant management.

Turn-key projects

Silos Cordoba mainly operates in the post-harvest sector where it offers comprehensive solutions for your grain storage, handling and conditioning needs. • GRAIN STORAGE INSTALLATIONS •

this was the event where you could ask questions and have the opportunity to look into the internal operations of each. Not all companies producing roller mills had them on display, but several did. Overall, there were over half-a-dozen of these extraordinary machines on display.

This was not an event to focus on one aspect, but to glean as much information as you could from all aspect of wheat

The Ortas team including XXX founded in 1996 with the goal of this company is to produce high-quality wheat flour milling equipment. With its 30,000 square metres of production facility it has gained popularity in over 30 countries

Kice Sangati Berga: Kice specialises in air pneumatic conveying systems including fans and blowers and has not long finished a major project that the company took the opportunity at IAOM to talk about during the conference sessions.

For 75 years, Kice has provided quality material handling, classifying and dust control equipment. Kice offers complete turnkey systems. Under its strategic alliance with Sangati Berga of Brazil, which provides complete lines of equipment for wheat, corn, rice and feed mills, it can provide for complete milling solutions. Kice Automation provides turnkey automation and electrical engineering services

processing – and that did not exclude the processing of other grains or related production aspects.

This was a medium-sized event with massive impact and overwhelming takehome messages.

But for many it was also an opportunity to make connections with experts and industry people for the future. The business of milling cannot develop in

Darren Parris is with Sean Cohan (centre) of Laidig Systems Mishawaka, Indiana and colleague Jason Reed. For over 50 years, Laidig Systems has been manufacturing automated bulk storage and reclaim systems. Its “industrial duty” reclaim systems are engineered to deliver a fully-automated, uninterrupted flow of various difficult to handle materials

Michael Kline from Vortex had on display three different grain handling solutions for the flour milling industry; namely its Wye Line Diverter (entre), the Roller Gate (left) and the Orifice Gate (right) all high-quality components that are to be found in today’s sophisticated flour milling production plants

isolation and cannot continue to provide consumer with high-quality and safe food products, that support global human nutrition, without this type of event that brings the very best in our industry together for albeit a brief but invaluable meeting.

This is the intersection of our industry internationally!

Tech: Kathleen Trivette and Shawn Gartside. One of the largest packaging equipment manufacturers in the world, Premier Tech is creating sustainable solutions to improve efficiency in flour manufacturing facilities. It offers a wide range of innovative solutions from weighing, feeding, bagging, case packing all the way through palletizing and load securing

SCE: Carl Strijbol of the Scott Equipment Company of Lichtervelde in Belgium and representing SCE was on hand at IAOM 2024 to talk visitors through the company’s patented butterfly hoppers and ways to avoid ‘funnel flow’ when dealing with both grains and finished milled products

is specifically tailored to meet the needs of the milling and baking industries

Creek

Justin

& Associates of

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Indiana

company utilises 3D scanning technology to layout new mill expansions taking projects from concept to construction drawings

Seedburo: Zach Laffery, Sales Representative for Seedburo Equipment Company

Ortas:

Laidig:

Premier

Vortex:

KPM

Bran Lorfing (left) and Peter Strangis of KPM Analytics out of Westborough, Massachusetts display KPM Analytical equipment from their stand at IAOM 2024 in Salt Lake City. This company is a global leader in scientific instrumentation which

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Brownlee

Clear Creek

Goshen,

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REVOLUTIONISING ROLLER MILLS

Swisca’s next frontier in milling technology

by Darren Parris, Group President, Milling and Grain, UK

It’s often the case, that over the last 100 years or so, flour millers and engineers have been heard saying that the principles of a roller mill are quite simple and because of this you rarely see any groundbreaking innovation. However, over the last decade, there has been a plethora of new innovative designs with improvements in drive mechanisms, improved energy consumption, improved and automated alignment of rolls, speedy roll replacement, and new arrays of sensors to name but a few.

Many roller mill manufacturers are now pushing the boundaries of innovation and it is part of our job at Milling and Grain magazine to highlight, authenticate and bring this technology directly to our readers.

Last December 2023, I was fortunate to visit the headquarters of Swisca in Switzerland and I was taken on a tour through their R&D departments to see first-hand their upcoming innovation. It was a privileged position to be in, to witness behind the scenes, the newest innovation being put through its paces. Seeing the ROMIL in advance of its debut at IAOM 2023 was a thrill. Even more exciting are the other products yet to be unveiled, such as the Swisca plansifter, that is all I am authorised to tease you with, but it will blow your mind, it is another kind of engineering, which is what Swisca is all about.

As the IAOM 2024 in Salt Lake City fast approached, anticipation for the launch of the ROMIL was gaining momentum with attention and interest peeking as zero hour arrived. This culminated in the official product presentation which was attended by over 185 Millers that I personally counted on a very busy and crowded booth.

So, what is all the hype about?

The hype varies by miller, rather like the needs of a professional formula 1 driver, where it is clear to all that a top of the range BMW, Mercedes, Maclaren, Aston Martin, Audi or other brand are all good quality cars, but they will not perform well against the cutting-edge innovation that is put into a Formula 1 car.

At Swisca they put their feet in the shoes of actual professional millers as well as their heart and soul. I am not so qualified to say

Heinz Brand, Founder/CEO of Swisca, with Darren Parris, Milling and Grain and Juan Martinez

Ruidi Weiss opening the presentation for Swisca)

Stephan Schmitz giving the presentation on the ROMIL at IAOM 24 in Salt Lake City)

120.000 TONS

that it is up there with a few Roller Mill manufacturers who collectively are the Formula 1 of milling machine manufacturing. They have built a roller mill that seamlessly blends time-tested features with cutting-edge innovation. And for those that understand the intricacies of managing the specific required alignments to best optimize the performance of a flour mill the Romil caters to these milling professionals’ diverse needs, ensuring consistent and food safe processing of various grains. Its compact design makes it the ideal roller mill for both existing and new installations. The robust construction and use of stainless materials ensure durability and compliance with the highest hygiene standards.

A deep dive into the innovation and Key benefits of ROMIL:

• Consistent feeding: Integration of radar technology and distribution screws for a uniform feed distribution process

• Precision grinding: Robust roll assembly combined with servo-driven gap control for precise results

• Food safety: Sleek design with minimal interfaces and use of stainless materials

• Ease of use: Integrating an electronic handwheel with an intuitive touch-based HumanMachine-Interface (HMI)

Milling efficiency redefined

Romil is engineered with grinding precision and efficiency in mind. Utilising Swisca’s proprietary radar probe, fill levels are measured without physical contact, ensuring robust and continuous operation – irrespective of product or dust. Distribution screws and a feed roll ensure uniform and evenly distributed product feed. Stability in the grinding process is maintained by a servo-controlled grinding gap and a robust roll assembly. These elements serve as the cornerstone for the complete automation of the grinding process through recipe programming. Additionally, the absence of compressed air not only streamlines installation but also results in energy efficiency gains.

Sustainable and food-safe

Romil’s robust design and the use of stainless materials assure durability and

Image shows the distribution screws that ensure uniform and evenly distributed product feed)

Image of ROMIL, clearly showing the “Large sight glass”, which if removed gives full access to the inlet and feed unit

compliance with prevailing hygiene standards. The streamlined design minimises interfaces, reducing the likelihood of product deposits. Critical zones are readily reachable – for instance, the inlet and feed unit become fully accessible by simply removing the large sight glass. Additionally, features such as bristleless scraping instruments further mitigate the risk of foreign product contamination.

A fresh touch to the operation

To improve user interaction, Romil incorporates an intuitive interface with a built-in touch panel and an electronic handwheel. The latter enables adjustments, to make it more precise, on each side independently as well as simultaneously on both sides. The haptic feedback adds a natural touch to the operation, ensuring a seamless transition from traditional systems. Integration into the plant control system allows for swift remote connection to the designated roller mill through a few simple clicks using a web browser.

Elevating safety with precision monitoring

Consistent monitoring of grinding gap, bearing- and roll temperature is indispensable for upholding product quality and ensuring operational safety. Romil’s roll temperature monitoring synergizes a constant power supply with close-proximity measurements for accurate readings.

Always on

Romil showcases efficiency through extended production uptime. The roll lifting device facilitates a straightforward and secure exchange of the roll assembly, even in confined spaces and on uneven ground. With the automatic grinding gap calibration, restarting the mill passage becomes quick and effortless. Optionally separated sides enable maintenance to be carried out on one passage while the other remains engaged in the grinding process. An automatic belt tensioning aid maintains optimal power transmission over time, while external bearing lubrication further reduces service disruptions.

Customized configuration

Romil is available as a four- and eight-roller mill in lengths of 800mm, 1000mm, 1250mm, and 1500mm, with a roller diameter of 250mm. Configuration options for feeding and rolls allow for an ideal adaptation to the desired passage. Various variants and options equip ROMIL for a safe and efficient mill operation.

As with almost everything Swiss, be it the humble pocketknife, the elegant watch, or the tasty chocolates, at the essence of everything Swiss lies a commitment to quality, sustainability, and Swiss craftsmanship. In the case of this elegant roller mill, this dedication is mirrored in the refined design and durable construction of ROMIL - crafted for both the present and the next generation.

Swisca AG was founded in 2018 as a start-up company in Appenzell. Precision, sustainability, innovation, efficiency, reliability, and safety - the company is committed to these values. Talking to Heinz Brand, he said “We are driving forward socially relevant topics such as the energy-efficient processing of grain grown with low pesticide use,”. And Romil is not the end of this endeavour and the next innovations are already in the pipeline to continue to be “ahead of the game”.

Much of this hard work culminated in the prestigious Best of Show Award at the world’s most important milling trade fair in Salt Lake City. Swisca impressed the experts with the Romil roller mill. It is the second product from the tech company to

Image shows the ROMIL with the incorporated intuitive interface with a built-in touch panel, that has an electronic handwheel

Image shows the ROMIL from a different perspective with the incorporated intuitive interface with a built-in touch panel, that has an electronic handwheel

Image shows the mechanism inside the ROMIL, that measures the grinding gap and displays the roll temperature

The inner workings of the ROMIL

55 million m3 built

New pendular and rotative sensors

ATEX 20 certified, the zone with the highest risk

· SY-DP1 Pendular . Robust and simple. It does not require power and maintenance.

· SY-DR1 Rotative . Sensitive. It has 2 operating modes depending on the density of storage material.

Your Team for Great Flour

The Flourists, Part 2: Pasta Technology

Pasta Creations with Bite and Colour –

From a Wide Variety of Wheats

Pasta is an important part of international cuisine, but making it at a consistently high level of quality is a big challenge. Luckily, pasta producers can call on the services of a capable partner: The Flourists, a team of experienced technologists who provide exactly the right colour and enzyme systems to millers and pasta makers the world over, helping them make great pasta out of low-protein wheat varieties. The Pastazym and MCcolour flour treatments give pasta a shiny yellow colour, improve its cooking and texture properties, and ensure first-class product quality. Backed by 360° service, our pasta ingredients enable economic production and significant quality improvements. The results are high-quality pasta, minimal raw materials costs and satisfied consumers.

win the coveted prize in four years proving that innovation and quality milling technology are still at home in Switzerland. Millers and industry experts were particularly impressed by its innovative features in the areas of feeding, gap adjustment and usability. The International Association of Operative Millers (IAOM) is one of the most prominent and influential associations in the milling industry, functioning as a pivotal hub for professionals and businesses engaged in milling operations. A highlight of its activities is the North American Trade Fair, a premier event that spotlights emerging technologies and innovations shaping the industry. This makes the award even

more significant. “This award confirms our commitment to development and quality,” says Heinz Brand, founder and CEO of Swisca, which has made it its mission to bring next-generation milling technology to the market. The second award underlines that this is more than just a vision. The company’s strong roots in Switzerland are one of the pillars of its success. “Highly qualified engineers and cooperation with state institutions create an environment for excellent research,” emphasizes Brand. If you think of a mill as an organism, the roller mill is the heart of the operation. This is where the grain is broken up and ground. Romil is setting new standards in this key area.

ROMIL sizes from 800mm to 1500mm in 4 and 8 roller configurations

MEASURING PELLET QUALITY

PELLET DURABILITY INDEX

(P.D.I)

TEST DEVICE

by Rabia Tiryaki, Food Engineer, Bastak, Turkey

It is anticipated that the world’s population will double within the next 20 years, and in the 21st century, food is believed to be the greatest and most real power. Considering that existing agricultural lands are exposed to industrial and industrial areas and human migration, it is not possible to increase agricultural production at the same level.

Animal production is one of the main pillars of agriculture and aims for the economic production of essential foods such as meat, milk, and eggs. These products are packed with protein, mineral substances, and vitamins essential for human health. Moreover, these easily digestible products stand out with their unique taste and aromas. However, these valuable foods are often costly. Therefore, one of the determining indicators of individual and societal welfare is the production and consumption of sufficient amounts of animal products.

Feed is defined as any substance that animals can benefit from, containing organic and inorganic nutrients, in amounts and conditions that do not harm the health of animals, enabling animals to maintain their lives and yield products, and taken orally. These substances are essential for the survival and optimum performance of animals.

It is essential to have a deep understanding of the core issues of animal feeding. Issues such as the nutritional needs of animals,

the nutritional values of feeds fed to them, and the preparation of suitable rations for various animal species are the cornerstones of animal husbandry. The advancement of animal husbandry and the increase in animal production occur through the interaction of many factors. However, among these factors, meeting the demand for quality feed is of crucial importance. Because a large part of the operating costs consists of feed expenses. High-yielding animals require quality and sufficient amounts of feed for optimal performance. Therefore, providing animals with adequate and quality feeds is crucial for sustainable and profitable livestock farming.

In modern animal husbandry, feed quality control is not only a necessity but also a strategy and competitive advantage. Effectively managing this process can increase animal health, growth, and productivity. Quality feed production not only increases profitability by containing all the nutrients animals need but also ensures leadership in the industry.

Quality of pellets

Pelleting is the process of shaping small particles by combining them with moisture, temperature, and pressure through mechanical processes.

The physical benefits of pelleting include easy transportability and storage of feed, minimal disruption of homogeneity, reduced

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feed losses, increased density, and reduced transportation costs. It is economically important to produce quality pellets; it should not be left to chance. Crumbling, crumbling, and dusting in pellet feed are usually created by mechanical effects on the pellets during transportation. These forces can be classified as impact, compression, and cutting forces. These forces lead to the breakage, crushing, and abrasion of pellets’ surfaces.

Quality pellets require robustness in packaging and transportation. This ensures that they do not break and maintain their integrity during transportation to farms. Pellet Durability Index (PDI) is a fundamental parameter used to evaluate the quality of pellets; because this index indicates the percentage of pellets that remain intact after mechanical forces are applied, determining quality.

Low-quality pellets can break and, as a result, the feed can turn into a mixture of dust and fine particles. Pellet Durability Index (PDI) measurement is usually performed using a rotary drum or similar device. In the experiment, pellet samples are first purified from dust and fine particles, then rotated in a drum for a certain period. Fine particles formed during this process are sieved again, and the weight of intact pellets is measured.

Bastak’s solution

The Bastak 17000 Pellet Durability Test Device is an extremely effective device used to predict the amount of fines that may occur in pellets, developed with tests conducted by Kansas State University. The test result obtained from this device is interpreted as a standard quality

measure called the Pellet Durability Index (P.D.I).

The testing stages of the Bastak 17000 Pellet Tester are simple and require minimal equipment. Developed for animal feed pellets, this device’s method has also been approved by the American Society of Agricultural Engineers. With its ergonomic design and fast, easy operation, this device stands out. The test duration of the Bastak 17000 Pellet Durability Test Device can be adjusted. This device offers an excellent solution for quickly and reliably evaluating pellet quality.

The Bastak 17000 Model Pellet Tester device also offers a unique method for determining product quality in the fields of wood, minerals, and construction chemicals.

Mycotoxin Testing for Millers

Ensuring Safe and High-Quality Feed

by Anneliese Mueller, Technical Expert, dsm-firmenich Animal Nutrition & Health, Austria

Mycotoxins, toxic compounds produced by fungi, pose a significant risk to both human health and animal welfare. As millers, it is crucial to understand mycotoxin contamination, implement effective testing protocols, and mitigate risks throughout the feed production process. In this educational article, we’ll explore key considerations and strategies for mycotoxin testing in the milling industry.

Understanding Common Mycotoxin Contamination

Mycotoxins can contaminate various crops, including wheat, barley, oats, maize, and rye. Different regions and climates may favour the growth of specific mycotoxin-producing fungi. To stay informed, millers should rely on mycotoxin survey data specific to their area. By understanding common mycotoxins and their prevalence, millers can make informed decisions about sourcing raw materials.

Collaborating with Suppliers

Millers should actively communicate with suppliers to gather information on mycotoxin levels in incoming ingredients. Suppliers play a crucial role in ensuring the safety of raw materials. By requesting data on mycotoxin contamination, millers can assess the risk associated with each batch of ingredients.

Rapid Testing for Main Mycotoxins

Rapid tests are essential for timely mycotoxin detection. These tests provide quick results for main mycotoxins, allowing millers to take immediate action. Regardless of the source of feed materials, rapid testing, as part of a quality control process leads to better awareness of mycotoxin risks and allows for proper mycotoxin management.

Beyond Compound Feed: Additional Risks

While compound feed production is a critical stage, millers must also consider risks from other sources. Byproducts, straw, and other farm-level factors can introduce mycotoxins into the feed supply chain. Millers should be vigilant and address potential contamination risks beyond the feed mill.

Proper Sampling Procedures

Mycotoxins are not evenly distributed within raw materials. Hot spots can occur, leading to inaccurate test results. Millers must follow proper sampling procedures to ensure representative samples. Regular sampling and testing are essential to maintain consistent quality. Assessing mycotoxins can be difficult due to the uneven distribution of mycotoxins in the commodity, especially in whole kernels. Different parts of the lot may contain different concentrations of mycotoxins.

Depending on the type of product that will be sampled, a minimum number of incremental samples should be collected in order to obtain a representative sample for analysis. Figure 1 illustrates the basic steps for a successful sampling procedure.

Sample selection

Every individual item in the lot should have an equal chance of being selected: this is a method called random sampling. It is essential to select equipment that is adequate for sampling. For example, probes should be able to sample large particles and reach every location in the lot.

If the lot has been blended thoroughly during handling, then it is assumed that all particles are distributed uniformly and representative samples may be collected. However, when particles are not distributed uniformly, the aggregate sample should be an accumulation of several small incremental samples taken from many different locations throughout the lot. In general, sampling is best achieved when the lot is in motion.

Extracting Samples during Transfer

In the context of mycotoxin analysis, the reliability of results significantly relies on meticulous sampling techniques, especially during the critical phase of product transfer. This section delves into the intricacies of sampling during transfer, addressing scenarios involving both loading buckets and loading spouts.

Sampling from a Moving Stream (Loading Bucket)

Efficiently collecting incremental samples of products, each weighing 100 g, during the transfer is crucial for obtaining a representative analysis. This process involves taking samples at periodic intervals throughout the transfer, allowing for a comprehensive understanding of mycotoxin distribution within the product flow.

When utilizing a loading bucket, precision is vital. Scoop samples must be carefully extracted from the grain within each loaded bucket. An optimal spot for sample collection is identified to ensure a strategic approach in capturing a cross-section of the product.

Sampling from a Moving Stream (Loading Spout)

In scenarios involving a loading spout, the sampling methodology adapts to the dynamic nature of the transfer. Automatic sampling can be achieved using a cross-cut sampler, as discussed in the Sampling Equipment section. Alternatively, a manual approach involves cutting through the moving stream with a cup or scoop.

In this manual approach, it is crucial to identify the precise

location for sample collection. Collecting as many samples as necessary, altering the position of the cup or scoop with each extraction, ensures a comprehensive representation of mycotoxin distribution within the product stream.

These precise sampling practices adhere to industry standards, showcasing a commitment to accuracy in mycotoxin analysis. By incorporating these techniques during transfer, researchers and professionals can elevate the reliability and accuracy of their findings, contributing to a more robust understanding of mycotoxin presence in agricultural products.

Sampling from storage trucks, bunkers and bag silos

When sampling from storage or trucks, collect incremental

Figure 1: the basic steps for a successful sampling procedure

samples (100 g) from various places distributed throughout the lot where the grain is accessible. The minimum length of the sampling probe should be two meters.

For bunker and bag silos, collect incremental samples by puncturing the plastic cover using a sharp, cone-shaped sampling device. Holes should be evenly distributed over the entire surface of the silo (Figure 2). Refill each hole cautiously immediately afterwards and cover using a strong tape to prevent possible contamination.

Optimising Storage Conditions

Storage conditions significantly impact mycotoxin levels. Proper storage practices, including temperature control and moisture management, help prevent mycotoxin development. Millers should prioritize optimal storage conditions to minimize contamination risks.

Mycotoxin testing tips

• Sampling should be conducted on a regular basis.

• Every new batch should be sampled.

• Improper storage may affect the quality of grain.

Establishing a Mycotoxin Mitigation Strategy

A comprehensive strategy is essential for managing mycotoxin risks. Millers should consider the following steps:

• Testing Program: Implement a robust mycotoxin testing program. Regular testing of raw ingredients ensures early detection and timely intervention.

• Adjust Frequency: Tailor testing frequency based on risk factors, seasonality, and supplier reliability.

• Monitoring: Continuously monitor mycotoxin levels and adjust protocols as needed.

• Deactivation Products: Consider using mycotoxin deactivation products to enhance feed safety.

• Internal Risk Thresholds: Set internal thresholds based on regulatory limits and species sensitivity.

• Formulation Optimization: Adjust feed formulations to reduce mycotoxin risk (if dilution is permissible by legislation)

Final Feed Testing

To validate the effectiveness of the testing program, millers should periodically test the final feed.

Figure 2: For bunker and bag silos, collect incremental samples by puncturing the plastic cover using a sharp, cone-shaped sampling device. Holes should be evenly distributed over the entire surface of the silo

Liquid chromatography-tandem mass spectrometry (LC-MS/MS) provides accurate results for a wide range of mycotoxins. Confirming that the feed meets safety standards ensures consumer protection and animal well-being.

Multi-Mycotoxin Analysis

Mycotoxins often occur together, and their combined effects can be more significant. Multi-mycotoxin analysis reveals the full picture of contamination, including masked and emerging mycotoxins.

Millers should consider comprehensive testing to address all potential risks.

Mycotoxin testing is a critical aspect of feed safety. By staying informed, implementing effective protocols, and prioritizing quality, millers contribute to healthier animals and safer food products. Let’s continue to raise the bar for mycotoxin management in the milling industry.

• Protection against insects & fungi

• Without chemical treatment

• Short amortisation period

• Independent of ambient wheather

• Low energy demand

• No respiratory losses

LEADING WITH LEGACY

by Marcel Franitza, Industry Director Animal Feed, Andritz Feed & Biofuel, Switzerland

Despite the well-established nature of the feed and biofuel industry, it faces ongoing challenges due to fluctuating raw material costs and the complexities inherent in its global supply chains. Recent shifts towards sustainable energy alternatives have introduced additional complexities and challenges. In response, Andritz has been pioneering innovative technologies that not only streamline operations but also rigorously uphold quality and safety standards.

180 years pushing the industry forward

With a solid history stretching over 180 years, Andritz has been consistently adapting to meet the evolving needs of the industry and customers. “From the ground up, we started by designing machinery that prioritises clean operations and precise control— the backbone of safe, high-quality production in our industry,” Marcel begins. “Our history is one of continuous refinement, and then we realized that to better serve our customers, we needed to go beyond being a machinery supplier to becoming a partner that provides holistic solutions and close support.” The result was Andritz Complete Plant Solutions.

“The advantages of opting for Andritz’s Complete Plant solutions are substantial. To start, we streamline the entire plant lifecycle, which reduces complexity and increases reliability. In addition, our innovative designs and technologies significantly improve operational efficiency and reduce the total cost of ownership,” Marcel notes. “This streamlined project coordination enriches the customer experience by providing a single point of contact for their feed operations.”

Collaboration is chief

Collaboration lies at the core of Andritz’s strategy, engaging closely with customers to develop solutions that precisely align with their unique requirements and goals. “We sit down with customers, listen to them attentively, fully grasp their needs, and only then craft the optimal solutions,” states Marcel. “This approach ensures that our solutions are perfectly tailored to the customer’s operational realities and strategic objectives.”

Moreover, the distinct challenges and demands of different regions are addressed with customised solutions supported by a global presence and regional know-how. “A one-size-fits-all approach is ineffective in our industry. We adapt to the specific needs and conditions of each project, aligning customer needs with regional demands,” says Marcel. “For instance, last year we pioneered an engineering approach specifically designed for regions where resources are limited with the launch of our Modular Plant Solutions.”

“Our modular plant solutions offer added flexibility and value, especially advantageous for businesses venturing into new markets. It’s all about bringing practical benefits to the construction phase. By cutting down crane time from 90 days to just 7 days, modular plants represent a major leap in efficiency and cost savings for our customers, always backed by our assurance of operational excellence across the value chain,” adds Marcel. “This shows how smart engineering can lead to real-world gains in setting up operations faster.”

Driving innovation with automation and digitalisation

The company is committed to future-proofing its solutions by focusing on scalable technological integration and guaranteeing compliance with forthcoming industry standards and demands.

“Andritz’s advanced automation and digitalisation solutions are

designed to streamline processes, enhance operational efficiency, and minimise downtime. Now, how is this done? Automation and digitalisation act like the muscles and brain of the human body, performing essential tasks but requiring intelligent direction to be effective,” Marcel explains, highlighting the critical role of smart process integration. “By leveraging the power of data analytics and machine learning, our technologies can predict maintenance needs, optimise resource allocation, and facilitate proactive decision-making. Our Metris digital platform, underpinned by robust cybersecurity measures, ensures that our customers stay ahead of the curve, not just in terms of operational efficiency but also in ensuring regulatory compliance and environmental responsibility. The integration of our AD solutions into the core operations of businesses allows customers to harness the potential of innovation, thereby creating a smart ecosystem that is both resilient and adaptable to dynamic market conditions.”

Andritz’s vision for sustainable, efficient operations

“When we pair our complete plant solutions with our AD technology, we’re not just talking about future-proofing businesses, but also providing customers with tools that transform how they implement and manage their operations right now. This synergy is key to our innovative edge—it’s where expertise and drive for innovation meet technology,” says Marcel.

As we discuss what lies ahead, Andritz is not only envisioning a future of innovation but also one where sustainability and efficiency are paramount. The goal is to pave the way for fully autonomous feed plants by 2027. This journey is underpinned by continuous investments in automation and digitalization, which are proving to be game changers in operational efficiency and sustainability.

The impact of Andritz Automation & Digitalisation solutions is evident in the tangible benefits they have already delivered to various industries. “Our customers have experienced significant reductions in specific energy consumption, with savings ranging from three percent to an impressive 17 percent. These energy savings directly contribute to the Environmental, Social, and Governance (ESG) initiatives of our customers.”

Beyond energy savings, Andritz’s innovative solutions are designed to proactively identify potential risks to assets within operations, safeguarding their integrity. This preventative approach is crucial in minimizing production disruptions, maintaining continuous and efficient operation. “By enhancing sustainability through reduced energy consumption and optimizing raw material utilization, our customers can achieve enhanced yields and realize substantial operational benefits,” explains Marcel.

To conclude, he reinforces, “Selecting Andritz is not just a choice—it’s a step towards fortifying the heart of your business with a partner renowned for resilience and a legacy of excellence. It’s choosing to always advance. To never stand still.”

COMBUSTIBLE DUST SAFETY IN GRAIN MILLING

Past, present, and regulations

by Jim Peters, Central States Regional Manager, Boss Products, USA

There has been quite a lot said and written about the history of combustible dust and its relationship to the milling industry. Fire and explosion seem to be natural byproducts of the milling process. Handling and grinding grain to flour produces large amounts of combustible dust and numerous opportunities for ignition. Among the earliest incidents to be somewhat scientifically documented is the “Great Mill Disaster” of 1878 in Minneapolis. On the 2 May an explosion occurred which resulted in the loss of 18 lives and the destruction of what was the largest flour mill in the world at the time. Professors from the University of Minnesota conducted “controlled experiments” which confirmed that the flour dust was indeed the fuel for the explosion. Further, it was deduced that two mill stones running dry rubbed together and created the spark that ignited the initial blast.

My personal experience with mill operations does not go back quite that far (only to the 1970’s). At that time many mills were still in operation that were built decades earlier. Roll stands with babbitt bearings and flat leather drive belts, bucket elevator mill stock lifts (in wooden housings) and whole mill line shaft drive systems were common. There was very little in the way of monitoring or alarm systems to warn the operator of any kind of malfunction. Milling was very much a “seat of your pants” activity. The miller had to use all of his senses including sight, sound, touch and smell. Overheated bearings, slipping or broken flat belts and choked elevator legs were common. Near misses with disaster were common.

The act of grinding grain has not changed significantly over the years. Fortunately, the equipment used and the systems to control and monitor the mill have come a long way. The 1980’s and 1990’s saw pneumatic lifts and individual drives for roll stands become much more common. With these improvements it becomes possible to monitor and safeguard the operation of the mill for potential problems more closely. At the same time that many of these improvements were being made to existing

mills, new and more modern mills were being constructed. Later systems were developed that can monitor and control moisture addition, yield management and environmental factors.

All the while this was happening, Occupational Safety and Health Administration (OSHA) was becoming more and more interested in control of mill worker safety. In 2009, another “great disaster” caught the attention of OSHA. The Imperial Sugar explosion in Georgia which took 14 lives and injured another 38 was a wakeup call. Industry woke up to the dangers of combustible dust as a direct result of this disaster in far reaching ways, while the wheels of progress grind slowly, eventually NFPA standards were adopted by OSHA as their guidelines for regulating of combustible dust safety.

Explosion incidents in the grain industry declined over a period of nearly 40 years from 1977 to 2016. According to annual reports on “Agricultural Dust Explosions” done by Robert Schoeff, Professor Emeritus, Kansas State University, incidents, injuries and deaths declined during that time. During that time, the average annual number of explosions per 10 year period has gone down;

From 1977 to 1986 an average of 21/year

1986 to 1995 13.7/year

1996 to 2005 10.5/year

2006 to 2016 showed a decrease to 9.1/year with a decrease in injury and fatality as well.

With all the improvements in technology and heightened awareness disasters do continue to happen. Of note recently was the 2017 explosion and loss of lives in the Didion corn processing plant in Wisconsin.

While awareness of the dangers is important, the reason for this article is to acquaint you all with what is currently required by OSHA and the NFPA 61 standards when it comes to handling combustible dusts in grain and milling applications. It can be said that OSHA tells us what needs to be done. NFPA tells us how to do it.

First, let’s go over a few important points and terms used in these standards.

Retroactivity – essentially NFPA 61 says that these standards

Follow NFPA 664

Application flowchart

This is a generic organic dust

Follow NFPA 654

Elevator

Explosion venting or Explosion Suppression

Bearing temperature sensor

Pulley and belt alignment

sensors

Explosion Venting on dust collector

Isolation Valve on dirty side- Vigiflap

Isolation Valve on clean side (if returning air)

Rotary Airlock/Raptor Drum at the hopper

Raptor Spark Detection- Water extinguishing (if dust is water friendly)

Spark Detection and HSAG and Dust Probe (If air is returned)

Additional protection can be:

Re detection with Raptor Spark Detection and Raptor Firebreak Shutter

Thermal probe on dust collector

do not apply to facilities which were built before or contracted to be built before they were issued. Unless the Authority Having Jurisdiction deems there to be an unacceptable risk.

DHA Requirements – A Dust Hazard Analysis (DHA) is a thorough evaluation of your facility by a “qualified person” to determine where hazards due to combustible dust exist, determine what measures are in place to mitigate them and where additional measures are needed. The deadline for doing the DHA was Jan 1, 2022. See Annex F of the NFPA 61 for an acceptable checklist DHA form.

Authority Having Jurisdiction (AHJ) – The AHJ varies in each case. The AHJ is the entity responsible for enforcing a standard, approving equipment or materials, installation or procedure. In most cases it is the insurance company, fire marshal or OSHA inspector. In the end, it is the responsibility of the owner/operator to provide a safe workplace and put in place operating procedures that comply with industry standards and NFPA standards.

- The deflagration index of a dust cloud. (Test results provide an indication of the severity of a dust explosion.)

- The maximum pressure rise reached during the course of a deflagration for the optimum concentration of the dust tested.

- Pressure that activates a vent closure when the pressure is increased slowly [with a rate of pressure rise less than 0.1 bar/ min (1.5 psi/min)].

- The maximum pressure developed in a vented enclosure during a vented deflagration.

MIE - The minimum ignition energy (MIE)

NFPA 61 is The Standard for the Prevention of Fires and Dust Explosions in Agriculture and Food Processing Facilities. We will look at the sections that deal specifically with compliance for air systems such as dust collection, pneumatic conveying and central vacuuming. NFPA 61 refers to specific sections in NFPA 68 (Standard on Explosion Protection by Deflagration Venting) and NFPA 69 (Standard on Explosion Prevention Systems). At the same time, NFPA 61 makes industry specific standards to follow

Isolation to prevent the spread of deflagration upstream and between machinery per the standards in NFPA 69 is another consideration when deemed necessary by the AHJ. Typically this is done by use of passive devices (such as flap valves (such as the Vigiflap below) or float valves) or active systems (such as explosion suppression systems). The same cost differences Is

Follow NFPA

Follow NFPA 61

Air shall not be returned to workplace

Shall not be combined with other systems

Explosion Venting on dust collector

Explosion Isolation valve on dirty side

Rotary Valve on hopper

Water extinguishing (if dust is water friendly)

Additional protection can be:

Re-detection with Raptor Spark detection & Raptor Firebreak Shutter

Thermal probe on dust collector

Collectors from purifiers can be inside & return air Air Material Separators which do not require Explosion Protection

Collectors with less than 8cu ft dirty side volume

Cyclones with less than 30” diameter

aimed specifically for the milling industry. See Figure 1 for a flow chart on finding out which standard applies.

Explosion Protection Requirements Let’s start with NFPA 9.7.3.1 which is the standard that applies to protecting dust collectors and vessels that handle combustible dust. It states that these vessels must be protected by one of the following means: 1-Lowering the oxidant level, 2-Deflagration venting (per NFPA 68), 3-Deflagration pressure containment (per NFPA 69), 4-Deflagration suppression (per NFPA 69), 5-Dilution (per NFPA 69), 6-Dilution with a non-combustible material or 7-Deflagration venting by use of a flameless explosion vent system.

Options 2 (venting), 4 (suppression) and 7 (flameless explosion venting) are the solutions most commonly applied in grain milling. Deflagration suppression systems are “active” systems which require pressure sensors to detect a deflagration as it occurs and high pressure cannisters of chemicals which are released to suppress the deflagration before it becomes an explosion. Active suppression of explosions is the most costly option. The up-front costs are generally higher than for passive systems and they require quarterly and annual inspections by factory technicians. Additionally, there is costly down time to rearm the system when “false positives” occur. Explosion venting and flameless explosion venting are passive systems which use burst panels to relieve the pressure of an explosion before it can rupture the enclosure it is protecting. These do not require any further inspection visits by the factory and are much more simple to rearm.

Equipment Isolation

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apply in isolation regarding passive vs active systems that applied with explosion protection. Passive systems are less expensive to install, maintain and simple to rearm. However, there are cases where space restraints can make an active system the only option.

Air Material Separator (AMS) Location

The location of dust collectors depends on the application and how they are protected. For example;

AMS that collect exhaust from hammer mill systems or other similar systems where a potential for ignition is present can be inside or outside but must be protected as described in NFPA 9.7.3.1 (see above).

Other AMS located indoors and handling combustible dust should be protected as in NFPA 9.7.3.1. It also specifies that if

they are explosion vented that they should be located within 6m of an exterior wall for ducting. I would strongly recommend having this distance evaluated by an expert to determine whether this distance is acceptable for your application.

AMS that are smaller than 8 cu ft do not require explosion protection per NFPA 9.7.3.1.

Cyclones with a diameter of 30” or less that are used as AMS can be located indoors without protection per NFPA 9.7.3.1. This would apply to banks of cyclone in pneumatic lift systems. However, the cyclones must meet the following criteria; the location must not be Class I, Division 1 or 2 or Class II, Division 1 area minimum ignition energy of more than 10 mJ, Kst must be <200 barm/sec,

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IN SQUARE SILOS

Wesley Vale, Australia

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Location: Application:

Tasmania, Australia Aqua Feed, storing block

Recycling Air

• Air from AMS is generally permitted with a few basic provisions.

• AMS system must be designed to prevent transmission of energy from an explosion or fire into the building.

• The AMS system needs to be designed to prevent return of dust, combustible materials, heat, flames etc. per NFPA 69.

• Air from purifiers, pneumatic convey systems can be returned to the building a minimum efficiency of 0.02 g per dry standard cubic meter of airflow (0.008 grains per dry standard cubic foot of airflow).

• Air from hammer mills may not be returned to the building.

Bucket Elevator Explosion Protection

Bucket elevators are one other piece of equipment that NFPA 61 deals specifically with in regard to explosion protection. According to the reports done by Robert Schoeff, bucket elevators accounted for nearly half of explosions in a period between 1986 and 2005.

All legs are required to have monitor systems and sensors which are intended to prevent ignition sources. These include;

• Under speed sensors which shut down the leg when the belt drops below 80 percent of the operating speed of the leg.

• Inside legs shall have temperature sensors to monitor the temperature of bearings on the head and boot pulleys

• Inside legs shall have belt alignment sensors

Explosion venting is required on legs as follows.

• Raw grain legs or either required to be installed outside or may

be inside if they are either explosion vented (per NFPA 68) or protected by a suppression system (per NFPA 69).

• New legs shall have explosion vents at intervals no less than 20’ starting at between 8’ and 10’ above the floor inside for safety and 3’ above the roof penetration.

• Vent area is to be 4/3 of the cross-sectional area of the leg housing at each interval. These vents would normally be in pairs but can be single vents where venting would be a danger to personnel or structures.

• Explosion vents for the head section should be sized 5 ft sq for each 100 cu ft of head section volume. These vents should either be located in the top of the head section or equipped with flame diverters to protect personnel on platforms.

• Explosion vents used on indoor legs must have explosion vents ducted directly outside or flameless vents if they are vented into the building.

NFPA 61 and the other NFPA standards it links back to are not light reading. Jumping from one to another is cumbersome. The good news may be that soon we will be getting the new and improved “consolidation” standard which will combine all into one big book. The bad news is that things will not change substantially.

The bottom line is to be proactive. Get your dust hazard analysis done if you haven’t already. The DHA will let you know where your problem areas are and how to deal with them. It will also give you the information needed to satisfy your AHJ when he comes knocking. And finally it will put you on the path to providing the safest workplace possible.

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Joy Millers A success story in rural East Africa

On the outer fringes of the Mount Kenya National Park, sits the town of Kutus. It´s a green and fertile place where agriculture flourishes and thanks to recent improved road connections to the capital Nairobi, new business development is rife.

In 2011, a family business was established in Kutus. The founders were already successful commodity traders in maize flour and wheat flour and so they asked themselves the question: “why don´t we set up our own mill”? This is when “Joy Millers” was born and their brand “Raha” which in the Swahili language means joy, was launched onto the market.

The first mill was a 25 tonne/day maize plant but by 2016, the daily capacity had doubled to 50 tonnes per day. Today in 2024, following further expansions, the daily milled tonnage on maize stands at 625 and by the end of the year the business will also be producing 400 tonnes daily of wheat flour.

It´s been a remarkable journey for this family firm but they had the vision to see the opportunities in a country where the population increases by two percent each year and where the purchasing power of the middle class is growing rapidly.

There was a problem however: how to pack the flour. In Kenya the vast majority of maize and wheat flour is packed in retail sizes of 500 grams, 1 kg and 2 kg all into ready-made block-bottom paper bags and then the bags are themselves baled into paper outer sacks containing a Kenyan standard of 24kg. From the outset, Joy Millers had relied on local labour to manually hand-pack the bags but this had now reached a point where the volumes were too great and during the Covid pandemic, the risk of human contact in the packing process was a serious problem and had to be avoided. They turned to Fawema for advice, safe

in the knowledge that the German manufacturer had already sold and installed over 150 packing lines in mills all across the country. Fawema also had a subsidiary in Nairobi; Fawema Limited Kenya, with a warehouse of spare parts readily available and trained engineers on hand for new machine installations and routine service.

The management team at Joy Millers had no hesitation in selecting Fawema as their preferred choice of supplier for the new automatic, high-speed flour packing equipment: “We knew that the Fawema machine was the best on the market and we wanted the best. We had talked to other millers in Kenya and they all told us the same thing – buy Fawema and you´ll sleep peacefully at night.

That´s what we did and we´re delighted to say that our investment has paid off incredibly well and yes… we sleep very well too” !

Mark Wild the Fawema sales manager for Africa concludes: “meeting the owners and management at Joy Millers and working closely with them from the very start of this project has been an absolute… joy ! From our very first meeting I was impressed by the incredible attention to detail that the whole team demonstrates in every aspect of the business. They appreciate quality and they understand that like everything in life, quality comes at a certain price level. We at Fawema are proud that we have been able to assist Joy Millers in developing their business and becoming a market leader in Kenya”.

by John Buckley

World Markets

Grain Market Report Raw material outlook mostly promising

Crop forecasts always come with caveats, if not from the usual unknown – the weather - then from the still worrying geopolitical stresses in the Black Sea and Mideast regions. Those aside, though, the crop/supply/cost outlook for consumers in the coming season looks mainly favourable – both for the major cereals and for the most influential oil-meal source, soya.

Current (2023/24) season’s supply has also continued to look encouragingly plentiful, nudging prices of most leading feed components lower still on the benchmark markets.

Wheat has continued to respond to Russia still piling huge grain supplies into the market, usually undercutting most export competitors and, along with the mostly good global crop weather outlook, helping prices retreat back to their lowest in over three years – i.e. before the invasion of Ukraine.

Russian March exports alone hit a new record for the month at 4.9 million tonnes and importers could be treated to more of the same in the 2024/25 season that begins in July. Recent Russian wheat crop forecast have ranged around 91/94 million tonnes, which would make it a third consecutive year of either record or near-record crops. Assuming no harsh restrictions are placed on exports (quotas/duties etc), these should again reach at least 50m tonnes. We don’t have to go back even a decade to find Russian exports regularly closer to 25 million tonnes, sometimes even half that amount. At the slower rate that global import demand for wheat has grown over the same period, that has inevitably led to some displacement of export trade from rival nations – like the US and the EU.

2024 crop outlook - major players

Markets have recently been focusing on the best US winter wheat crop ratings in five years, an early promise of much better yields than seen last year. The government’s keenly awaited March planting intentions report meanwhile estimated US total 2024 wheat sown area at 47.5m acres, four percent less than last year but 500,000 higher than seen in the USDA’s Outlook Forum forecast earlier this year. However, spring wheat planting is up and better yields could more than compensate.

Russia’s 2024 crop was recently forecast by analyst Sovecon at 94 million tonnes versus last year’s 91.5m, 22/23’s 92m and 21/22’s 75m. Another independent analyst, IKAR, forecast 93m,

with exports reaching 50 million tonnes. That should go some way to compensate for Ukraine’s 2024 crop forecast at a 12-year low of 20m tonnes, down 14.5 percent from last year.

Canada’s planted area for wheat has meanwhile been estimated slightly higher at 27.05 million acres (26.4m last year). The crop could be among the best for some years if some early dryness issues don’t get in the way of normal yields.

Australia is still working through its more normal-sized 26m tonne 2023/24 crop, having entered the season with larger carryover from a record 40.5 million tonnes 2022 harvest.

The EU currently looks likely to be one of the major crop losers in 2024. Top EU producer France had sowing delayed and area reduced by constant rain and its winter wheat crop’s rating was

recently estimated to be just 66 percent ‘good/excellent’ versus 94 percent this time last year. Germany, the Baltics and Poland have also had problems with rain. While better moisture has at least helped Spain recover from last year’s drought, the EU grain lobby Coceral recently cut its estimate for the total EU wheat crop plus the UK by 5.4 million tonnes to 134.1 million, down four percent on the year. Other analysts are also on the pessimistic side, the French body Strategie Grains recently lopping one million tonnes of its EU soft wheat crop estimate (excluding UK) at 121.5 million tonnes.

Demand growth slower

Despite the sharp drop in costs, world wheat import trade appears to be stagnating in 2023/24 season after two years of significant growth. Despite that, world consumption still seems to be increasing, especially in top user countries - China, Europe and India especially - so global stocks are still on the way down. That may be one of the main reasons why forward futures markets are still showing wheat prices moving steadily higher rather than lower into late 2024 and mid-2025 – though these markets tend to be only partial and sometimes unreliable guide.

The current market appears to tell a less bullish story, much of the recent attention focused on some large wheat import purchase cancellations by China, almost half a million tonnes from the US and over one million from Australia. While other buyers have been found for some of the already shipped grain, the news did add to a bearish March tone in the wheat market. However, the effect was probably limited by ideas that China was simply washing out deals made when the market was much firmer so that it could re-book some or all of this grain later at prices cheap enough (versus the washed-out deals) to outweigh cancellation fees. The bellwether

Chicago futures market has already come down from the high US$7’s per bushel in mid-2023 to as low as the US$5.20’s in March. In Europe, milling wheat (futures) have tumbled from the EU€250’s per tonne to below EU€183, albeit both bouncing a little since then on constantly resurfacing (if so far, usually exaggerated) worries about disruption to Black Sea shipments.

Into early April, Russia has affect a two-way influence on wheat prices. On the bullish side was news that its government was stopping some exports due to quality (plant health) concerns, from the large Russian trade houses TDRIF & Aston. Several hundred thousand tonnes were said to be involved. This may have been

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Commodities - May 2024

behind Russian export prices rising in recent weeks despite the record March exports. Also, as crops there break winter dormancy there have been some concerns about dry weather and farmers switching to more profitable spring-sown crops like soya and peas. Yet so far, the official Russian wheat crop outlook is said to be still positive. On the plus side, has been talk of cuts in wheat export duties to help farmers trying to clear record stocks ahead of another expected big crop. Analysts recently calculated Russian internal prices had dropped to their lowest March levels since 2017.

More positively for wheat exporters generally, other big buyers like Egypt, Algeria and Saudi, have recently been stepping in to take advantage of cheaper wheat, also available from French & German sellers who have sometimes offered even cheaper than Russian.

Maize outlook

The UN FAO Food index fell in February for the seventh month running including cereals down five percent on the month and 22 percent on the year. The move was led by corn as traders took note of good current and prospective supplies.

The main focus has been on the Latin American crops approaching or being harvested now. Although dry, hot conditions have eaten into Brazil’s early hopes of 124 million tonnes –probably now down to between 119m & 122m – this is still a big one by historical comparison and its mammoth 2022/23 harvest had continued to flow heavily into export markets until recently, helping to keep prices under control. Argentina’s crop is meanwhile holding around 54/56m tonnes – a massive recovery from last year’s drought-affected 36 million tonnes and a record crop to boot. This should also help keep US and other export rivals on their toes and restrain maize costs.

In the US itself, maize area for 2024, now being sown, was estimated by USDA’s late-March prospective planting report at 90.03 million acres, down five percent on the year and on the low side of trade expectations. A March 1 US stock count was also on the light side of estimates, implying overall demand in the second quarter of the season had jumped to over 3.62bn bushels from 3.42bn at the same time last year. Attention is now focused on

spring weather with planting off to a normal start, a bit of dryness in some areas but no real threat yet to normal yields.

Grain lobby Coceral meanwhile estimated EU 2024 maize production could improve to 64.3m tonnes from last year’s 63.7m – both well up on the poor 2022/23 result of just 52.4m. Although EU corn consumption seems to be still rising, it may help imports edge down as little. EU coarse grain supply will also be helped by an expected bigger 2024 barley crop – seen at 61.2m versus last year’s 58.6m tonnes.

On the negative side, Ukraine’s maize crop may fall this year with planted area officially estimated down 4.5 percent. One analyst forecast the harvest could shrink to just 26.3m from last year’s 29.5 million tonnes. Ukraine’s corn exports for this season to date have already dropped 9.4 percent on a smaller crop and logistical factors linked to the Russian invasion.

South Africa’s exports should stay relatively low as its crop declines to an expected 13.3m from last year’s 16.4 m tonnes. However, back on the plus side, Mexico’s crop is seen rising 2.7 m to 25 m tonnes, pointing to steady or slightly lower demand from the world’s third largest importer.

While China has recently cancelled some grain imports, analysts expect its ongoing domestic crop deficit to keep imports generally high – though the US will clearly face more competition to supply this top customer.

China is also planning to sow more GM varieties to raise yields but a big impact on its imports may be some way down the line.

Soya crop outlook good

An above-trend growth in protein oil meal supplies is estimated for the current (Oct/Sep) 2023/24 marketing year. The eight major oil meals are forecast to grow by 3.4 percent or about 11m tonnes to over 369m, led, as usual by soya (+10m tonnes), the rest of the growth coming mainly from rapeseed (+1.5m tonnes).

Despite some less than ideal weather, Brazil still seems to be heading for another mega-crop of soybeans – between 151m and 155m tonnes compared with last year’s 162m and the previous three-year average around 133m. Neighbouring Argentina’s crop forecast has been trimmed from early estimates but forecast around 50/52m (last year just 25m) will still be a record one.

Traders on the benchmark Chicago futures market are expecting stiff competition to continue from the LatAm suppliers for US exporters, who have already seen a significant drop in their market share for the current season. Moreover, the latest official estimate expects US farmers to raise their planted area this spring by some 3.5 percent which could about 4m tonnes to that crop too.

According to USDA calculations, meal prices have already fall sharply this season from an average $452/short ton (just under $500/metric tonne) in 2022/23 to a forecast $380 s/t for 2023/24.

Rapeseed supplies could tighten in the coming 2024/25 season as a smaller crop from recently up-and-coming exporter Australia works through. The last forecast for this supplier was around 5.5m tonnes compared with its previous giant crop of almost 8.3m though one or two analysts still think something like 6.5m more likely. While Europe and Ukraine grew more than some expected this season, weather and geopolitical issues respectively keep a risk element over 2024 production in these regions. There is also talk of Ukraine producing less sunflower seed. Top canola producer Canada is meanwhile expected to sow less canola this spring and has some dry weather issues that could affect yields down the road. The uncertain outlook has tended to underpin rapeseed prices at slightly firmer levels going into second quarter 2024 although the more bearish trend in soya is likely to have a cost-restraining effect across the entire oil meal sector.

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INDUSTRY EVENTS

2024 May

2-4

IDMA

İstanbul, Türkiye www.idma.com.tr

13 - 15

PIX/AMC

Broadbeach, Australia https://pix.au

22 - 23

Livestock Philippines 2024 Pasay City, Philippines www.livestockphilippines.com

22-24

AgriTechnica Asia Bangkok, Thailand www.agritechnica-asia.com

29 - 31

ILDEX Vietnam

SECC, Ho Chi Minh City, Vietnam www.ildex-vietnam.com

2024 June

5-6

Fenagra 2024

São Paulo, Brazil www.fenagra.com.br

11 - 12

Cereals 2024 Bygrave Woods, England www.cerealsevent.co.uk

11-12

IGC 2024 London, England www.igc.int

11-13

DLG-Feldtage Lipptstadt, Germany www.dlg-feldtage.de

19-21

Livestock Taiwan 2024 Taipei, Taiwan www.livestocktaiwan.com

In addition to showcasing the latest technologies, products, and services from leading domestic and international companies in agriculture, aquaculture, and livestock, the organizers will host innovation product presentations and professional forums. The topics will cover crucial axes of future industry development, including “Electric Farm Machinery,” “Precision Animal Feed,” “Circular Economy,” “ESG Net Zero Carbon Emissions,” “Fish and Shrimp Disease Countermeasures,” and “Successful Cases of Fisheries-Electricity Symbiosis,” contributing to future food security.

2024 July 17-19

IndoLivestock 2024 Jakarta, Indonesia https://indolivestock.com

2024 August

28-30

ILDEX Philippines Manila, Philippines https://ildex-philippines.com

2024 September 11-13

9th Taiwan Smart Agriweek Taipei, Taiwan www.taiwanagriweek.com

17-19

SPACE Rennes, France

https://uk.space.fr

23-25, IAOM Eurasia Conference & Expo Bakü, Azerbaijan www.iaom.org

Ms.Haidee Wang

Tel: +86 138 1775 2961

E-mail: haidee.wang@globusevents.com

Mr.Philippe Verstuyft (based in Europe)

Tel: +31 6 1517 3564

E-mail: philippe@vnueurope.com

Ms.Chanitprapa Menasuta (based in Thailand)

Tel: +66 (0) 8 1801 7464

E-mail: chanitprapa@vnuasiapacific.com

Victam Asia and Health and Nutrition Asia Bangkok Co-located in

The Victam Asia and Health and Nutrition Asia concluded last month with a recordbreaking attendance of 8,722 trade visitors from 73 countries. The events, held in co-location from March 12 – 14 at BITEC in Bangkok, welcomed 315 international exhibitors from the animal feed, petfood, aqua feed, as well as the rice, grain and flour processing industries. This year’s event showcased an array of innovations and facilitated key industry connections, underscoring its role as Asia’s

most comprehensive exhibition for these sectors. VICTAM Asia and GRAPAS Asia experienced an unprecedented 42.5 percent increase in visitors from the last edition in 2022. This growth indicates the growing interest and importance of the event in the sector. The Health and Nutrition Asia 2024 edition welcomed a professional group of over 200 buyers, manufacturing representatives, and farm owners from Thailand and international markets such as India and Korea, demonstrating the event’s significance on a global scale. Additionally, the presence of more than 200 C-level executives and embassy dignitaries further

highlighted the event’s positioning as an important gathering for industry leaders. 141 speakers from 14 countries provided content for more than 45 sessions onsite on subjects ranging from fish-farming nutrition and technology, feed innovation and precision animal farming to challenges and opportunities in genetic improvement of species.

Top-tier attendance

This edition’s success marks a significant milestone in the industry’s recovery from the Corona period, showcasing resilience and renewed post-pandemic growth. The

Roger Ubags, Area Sales Manager, Van Aarsen International. Roger was a speaker for the Build My Feed Mill conference as well.

At the Symaga stand. Symaga’s stance as a major reliable manufacturer is founded on the number of silo installations delivered across 150 countries

Sven Konings, TSC Silos with Roger

With the Wenger team

Adi Witono (right) of Bogasari Flour Mills of Indonesia which is another large flour producer producing over 11,000 tonnes of flour per day, presented at the GRAPAS ‘Flour Milling Maximised Conference’ on sustainability. He also took the opportunity at Victam Asia 2024 to meet with stand holders and is here on the Alapala stand with Anil Gülmez (left) and Can Gürcen

exhibition was honoured to host a diverse array of industry leaders and decisionmakers, including top executives from over 40 leading companies such as AMP International, Bogasari, Cargill, and CPF Worldwide. The organisation also welcomed ASEAN investors, presidents of relevant associations, ambassadors, and university professors. During the exhibition, visitors could also attend a high-quality and extensive conference and technical seminar program. A total of 141 speakers from 14 countries

delivered compelling presentations on a wide range of topics, ranging from the future of livestock feed to innovations in shrimp farming, feed safety, and milling technology. The Victam Foundation hosted the 3rd International Feed Technology Congress (IFTC) with Wageningen University. Chairman was professor Leo den Hartog and dr. Mai Anh Khoa (Thai Nguyen University – Vietnam), dr. Nazri Nayan (Universiti Putra Malaysia), dr. Pairat Srichana (CP Group), and dr. Thomas van der Poel (WUR) spoke about

Yigit Bastug, Mysilo. With 40 years of experience in the branch of steel manufacturing, Mysilo produces grain storage and conveying equipments and since its establishment.

Victam’s GRAPAS ‘Flour Milling Maximised’ Conference heard from a range of keynote speakers including Raymond Ma representing Wu De Li of China, and which happens to be the largest flour producing company in the world processing 80,000 tonnes of wheat per day. Following the conference he, along with his wife Dan Ran, visited exhibitors. Here, the couple are on the Premier Tech

the developments and challenges in the ASEAN feed industry. Another notable feature of this year’s event was the inaugural H&N Start-up Pitching session, made possible through collaboration with Kasetsart University Veterinary Alumni Association and Kasetsart University, demonstrating a commitment to nurturing and supporting emerging talent in the field.

Perendale’s Conferences: Perendale Publishers was fortunate to host fours conference at the event. All our

Jose Burgos of STIF and Yassine Abbad, Tapco with Roger

Sebastiaan Van Djik and Martijn Van Djik of KSE. KSE specializes in dosing & weighing systems and smart automation software for the animal nutrition industry.

Nikolaus Jungbluth from Addcon

Niek Reichgelt and Panadda Kongma of VNU Asia Pacific

Niek Reichgelt and Panadda Kongma of VNU Asia Pacific

Johann Sailer, Statec Binder with Tuti. Statec Binder develops, designs and assembles all bagging machines and palletizing systems

Zhengchang team

booth with Didier Nguyen of Premier Tech and Philipp Fritschi of Bühler (on the left)

Zhengchang team

conferences had massive attendance and readers can except a detailed report on each of the conferences in the upcoming edition of publications.

1. Build My Feedmill: Explored advancements in feed industry innovations and operations, allowing companies to showcase their latest solutions.

2. Flour Milling Maximised: Another interesting conference, organised was the “Flour Milling Maximized”, where the continuous transformation of the wheat processing industry was discussed by Adi Witono (Bogasari), Peer Hansen (Eye-Grain Aps.), Sirichai Songsermpong (Kasetsart University) among others.

3. Aquatic Asia: Aquatic Asia was the archway to bridging our knowledge gaps and forging new opportunities to enhance the key areas of the biosciences underpinning fish and shrimp nutrition and health; a South East Asian forum where academic, governance and industry excellence can converge in the hub of aquaculture growth.

4. Petfood and Aquafeed Extrusion Conference: Petfood & Aquafeed Extrusion Conference was co-organised

by VIV Worldwide, International Aquafeed, International Petfood and Dr Mian Riaz of Texas A&M University, the one-day conference featured a variety of industry expert speakers delivering innovative presentations on how users can make the best use of their extrusion machinery and aqua feed systems.

After the conference there was a greet and meet between the Thai feed millers and exhibitors, where millers could address their needs and challenges in their feed mills. The “Networking Night” at VICTAM Asia successfully brought together over 250 industry professionals, including leadership from the Thai Pet Product Industry Association (TPIA) and more than 40 media representatives from Thailand and abroad. This event served as a platform for attendees to connect with leading exhibitors and discuss the latest technological advancements in the livestock industry, demonstrating the significant interest and engagement across the global community. The next edition of VICTAM Asia and GRAPAS Asia together with Health & Nutrition Asia is scheduled for March 10 – 12, 2026, at BITEC, Bangkok

at Victam

2024 about the range of sensors and other equipment his company produces for grain storage systems that help processors maintain the quality of their stored feed and food grains. The final quality of food and/or feedstuff is determined by the management of the grains as they leave the storage stage. Video on MAGTv at the Milling and Grain website

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Frank Pfeuffer of Pfeuffer GmbH. Pfeuffer is a manufacturer of quality control products for the grain and seed processing industries.

Tobias Diener, of Agromatic AG, Switzerland is being interviewed by Roger Gilbert

Asia

PAVILION

DAIRY PAVILION

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Behn + Bates

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Bühler AG

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FAWEMA

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Statec Binder

+43 3112 38 5800 www.statec-binder.com

PROFILE: mymag.info/Tbyt

Golden Grain Group +86 371 68631308 www.g-grain.com

PROFILE: mymag.info/eCyP

Bakery improvers

Bulk storage

Bastak

+90 312 395 67 87 www.bastak.com.tr

PROFILE: mymag.info/VDLI

ERKAYA

+90 312 395 2986 www.erkayagida.com.tr

PROFILE: mymag.info/Ojcm

AGI

www.aggrowth.com

PROFILE: mymag.info/clVX

Behlen

+1 402 564 3111

www.behlengrainsystems.com

PROFILE: mymag.info/hncS

Brock +1 866 658 4191

www.brockgrain.com

PROFILE: mymag.info/GGYu

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

CESCO +49 7531 122860

https://cesco-group.com

PROFILE: mymag.info/VkQk

Silo Construction & Engineering +32 51723128

www.sce.be

PROFILE: mymag.info/UOay

Symaga +34 926640475

www.symaga.com

PROFILE: mymag.info/vxbf

The Essmueller +1 800 325 7175

www.essmueller.com

PROFILE: mymag.info/MdZl

TSC Silos +31 543 473979

www.tsc-silos.com

PROFILE: mymag.info/HTSY

Van Aarsen International +31 475 579 444

www.aarsen.com

PROFILE: mymag.info/JUgk

Cereal and pulse conditioning

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Friedrich Electronic

+49 6406 923350

www.friedrich-electronic.de

PROFILE: mymag.info/gbBd

Omas

+39 049 9330 297

https://omasindustries.com

PROFILE: mymag.info/promas

Vibrafloor

+33 3 85 44 06 78

www.vibrafloor.com

PROFILE: mymag.info/cgrU

vibronet-Gräf GmbH & Co.KG +49 6441 62031

www.vibronet.com

PROFILE: mymag.info/icHn

Colour sorters

Bühler A G +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Cimbria Srl +39 0542 361423

www.cimbria.com

PROFILE: mymag.info/XYRL

Maxtex Trading Group Co. Ltd. +66 29488281 www.maxtex.net

PROFILE: mymag.info/TQpr

Satake +81 82 420 8560 www.satake-group.com

PROFILE: mymag.info/Lwtk Business

Bourne Recruitment +44 161 262 1069 www.bournerecruitment.co.uk profile: mymag.info/SWzY

PROFILE: mymag.info/FxFP

VAV Conveyor Components & Solutions

+31 7140 23701

www.vav-nl.com

PROFILE: mymag.info/aPKR

Coolers & driers

Bühler AG

+41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Consergra s.l +34 938 772207

www.consergra.com

PROFILE: mymag.info/GPtm

FrigorTec GmbH

+49 7520 91482-0 www.frigortec.com

PROFILE: mymag.info/fRiz

FAMSUN

+86 85828888

www.famsungroup.com

PROFILE: mymag.info/opGO

iGrain

+45 31633900

https://crop-protector.com

PROFILE: mymag.info/FxFP

Eye-Grain ApS (iGRAIN®) provides a range of solutions for post-harvest protection of stored grain. Marketed under iGRAIN®, CROP-PROTECTOR® and TOXI-SCRUB® brands.

The iGRAIN® product portfolio also includes advanced automated aeration control for any climatic zone.

The iGRAIN Smart App provides the user with handy information about the grain condition and predicts the longest safe storage time in each silo. All iGRAIN® solutions integrates with other platforms and PLC/SCADA solutions.

iGRAIN® systems can be tailored to suit the needs from small-scale farmers as well as large-scale industrial storages of grain, beans, cocoa, coffee as well as flour, feed, and oil mills.

Wenger Manufacturing

+1 785-284-2133

www.wenger.com

PROFILE: mymag.info/QiGw

Van Aarsen International

+31 475 579 444

www.aarsen.com

PROFILE: mymag.info/JUgk

Yemmak

+90 266 7338363

www.yemmak.com

PROFILE: mymag.info/QBbm

Yemtar Feed Mill Machines

Dosing

Van Aarsen International

+31 475 579 444

www.aarsen.com

PROFILE: mymag.info/JUgk

Elevator buckets

4B Braime

+44 113 246 1800

www.go4b.com

PROFILE: mymag.info/HiwC

CESCO +49 7531 122860

https://cesco-group.com

PROFILE: mymag.info/VkQk

Tapco Inc

+1 314 739 9191

www.tapcoinc.com

PROFILE: mymag.info/ogOz

VAV Conveyor Components & Solutions

+31 7140 23701

www.vav-nl.com

PROFILE: mymag.info/aPKR

Yemtar Feed Mill Machines +90 266 733 8550

www.yemtar.com

PROFILE: mymag.info/aPXh

Elevator & conveyor components

4B Braime

+44 113 246 1800

www.go4b.com

PROFILE: mymag.info/HiwC

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

CESCO

+49 7531 122860

https://cesco-group.com

PROFILE: mymag.info/VkQk

+90 266 733 8550 www.yemtar.com

PROFILE: mymag.info/aPXh

Bühler AG

+41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Friedrich Electronic

+49 6406 923350

www.friedrich-electronic.de

PROFILE: mymag.info/gbBd

KSE

+31 497 383818

www.ksegroup.com

PROFILE: https://mymag.info/fhSV

Tietjen Verfahrenstechnik GmbH

+49 4106 6333 0

www.tietjen-original.com

PROFILE: mymag.info/uyGD

Enzymes

Henry Simon

+44 161 804 2800

www.henrysimonmilling.com

PROFILE: mymag.info/tYpO

Tapco Inc

+1 314 739 9191

www.tapcoinc.com

PROFILE: mymag.info/ogOz

Yemtar Feed Mill Machines +90 266 733 8550

www.yemtar.com

PROFILE: mymag.info/aPXh

Van Aarsen International +31 475 579 444

www.aarsen.com

PROFILE: mymag.info/JUgk

VAV Conveyor Components & Solutions +31 7140 23701

www.vav-nl.com

PROFILE: mymag.info/aPKR

Bastak

+90 312 395 67 87

www.bastak.com.tr

PROFILE: mymag.info/qHkV

ERKAYA

+90 312 395 2986

www.erkayagida.com.tr

PROFILE: mymag.info/Ojcm

PLP

+39 05 23 89 16 29

www.plp-systems.com

PROFILE: mymag.info/PGWg

Extruders

Almex

+31 575 572666

www.almex.nl

PROFILE: mymag.info/IMiV

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Wenger Manufacturing +1 785-284-2133

www.wenger.com

PROFILE: mymag.info/QiGw

Yemmak

+90 266 7338363 www.yemmak.com

PROFILE: mymag.info/QBbm

Yemtar Feed Mill Machines

+90 266 733 8550 www.yemtar.com

PROFILE: mymag.info/aPXh

Feed nutrition

Anpario

+44 1909 537 380 www.anpario.com

PROFILE: mymag.info/wAMV

dsm-firmenich +44 1452 306129 www.dsm.com/anh

PROFILE: mymag.info/ksCT

Feed milling

Evonik Operations GmbH +49 6181 59 12437 www.evonik.com/animal-nutrition

PROFILE: mymag.info/GJqQ

Romer Labs Division Holding GmbH +43 2782 803 0 www.romerlabs.com

PROFILE: mymag.info/PnKH

ALAPALA Feed Tech +90 212 465 60 40 https://alapala.com /en/feed-mill-machinery

PROFILE: mymag.info/CbJl

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

milltech +90 332 5021300 www.milltech.com.tr

PROFILE: mymag.info/hfOy

Dinnissen BV +31 77 467 3555 www.dinnissen.nl

PROFILE: mymag.info/pUDK

FAMSUN +86 85828888

www.famsungroup.com

PROFILE: mymag.info/opGO

Ottevanger Milling Engineers +31 79 593 22 21 www.ottevanger.com

PROFILE: mymag.info/mlzK

PLP

+39 05 23 89 16 29

www.plp-systems.com

PROFILE: mymag.info/PGWg

Tietjen Verfahrenstechnik GmbH +49 4106 6333 0 www.tietjen-original.com

PROFILE: mymag.info/uyGD

Van Aarsen International

+31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

VAV Conveyor Components & Solutions

+31 7140 23701

www.vav-nl.com

PROFILE: mymag.info/aPKR

vibronet-Gräf GmbH & Co.KG

+49 6441 62031 www.vibronet.com

PROFILE: mymag.info/icHn

Yemmak

+90 266 7338363 www.yemmak.com

PROFILE: mymag.info/QBbm

Zheng Chang

+86 2164184200

www.zhengchang.com

PROFILE: mymag.info/wecN

Golden Grain Group +86 371 68631308 www.g-grain.com

PROFILE: mymag.info/eCyP

Feed Mill Automation

ALAPALA Feed Tech

+90 212 465 60 40 https://alapala.com/en/ feed-mill-machinery

PROFILE: mymag.info/qmHZ

Bühler AG

+41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

KSE

+31 497 383818

www.ksegroup.com

PROFILE: https://mymag.info/fhSV

Van Aarsen International

+31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

Flour Improvers

milling

Behlen

+1 402 564 3111

www.behlengrainsystems.com

PROFILE: mymag.info/hncS

Brock +1 866 658 4191

www.brockgrain.com

PROFILE: mymag.info/GGYu

Bühler AG

+41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

CESCO +49 7531 122860

https://cesco-group.com

PROFILE: mymag.info/VkQk

Cimbria A/S +45 96 17 90 00

www.cimbria.com

PROFILE: mymag.info/XYRL

Henry Simon +44 161 804 2800

www.henrysimonmilling.com

PROFILE: mymag.info/tYpO

iGrain

+45 31633900

https://crop-protector.com

PROFILE: mymag.info/FxFP

Symaga

+34 91 726 43 04

www.symaga.com

PROFILE: mymag.info/vxbf

Tapco Inc

+1 314 739 9191

www.tapcoinc.com

PROFILE: mymag.info/ogOz

Tapco was conceived in the early 1970s by Paul D Taylor, President and Ted W Beaty, Retired, to fill a void in the elevator bucket industry. At that time, there was only one manufacturer of non-metallic buckets in the USA all the other buckets were made from fabricated steel. With the inherent problems of steel buckets and the limited range of the existing polyethylene brand, the time was right for Tapco.

ALAPALA Feed Tech

+90 212 465 60 40

https://alapala.com/en/ feed-mill-machinery

PROFILE: mymag.info/qmHZ

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Dinnissen BV +31 77 467 3555

www.dinnissen.nl

PROFILE: mymag.info/pUDK

Ottevanger Milling Engineers +31 79 593 22 21

www.ottevanger.com

PROFILE:mymag.info/mlzK

Selis +90 222 236 12 33 www.selis.com.tr

PROFILE: mymag.info/dfff

Tanis Machine Technologies +90 (342) 337 22 22 www.tanis.com.tr/en

PROFILE: mymag.info/VIED

Tietjen Verfahrenstechnik GmbH +49 4106 6333 0 www.tietjen-original.com

PROFILE: mymag.info/uyGD

Van Aarsen International +31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

Yemmak +90 266 7338363 www.yemmak.com

PROFILE: mymag.info/QBbm

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com

PROFILE: mymag.info/aPXh

Bastak

+90 312 395 67 87 www.bastak.com.tr

PROFILE: mymag.info/VDLI

Henry Simon

+44 161 804 2800 www.henrysimonmilling.com

PROFILE: mymag.info/tYpO

Maxtex Trading Group Co. Ltd. +66 29488281 www.maxtex.net

PROFILE: mymag.info/TQpr milltech

+90 332 5021300 www.milltech.com.tr

PROFILE: mymag.info/hfOy

Omas

+39 049 9330 297 https://omasindustries.com

PROFILE: mymag.info/promas

Grain handling systems

The company has been in its own 92,500 square foot facility for over 50 years. This has allowed them to utilise injection moulding ‘in house’ for better control and cost effectiveness. Tapco has nine injection moulding machines ranging from a small 150 tonne to a very large 1000 tonne press. Allowing them to make an entire range of buckets in the most expedient and quality controlled manner.

According to their website, “Tapco stocks the largest inventory of elevator buckets and bolts in the world, with over 1 million buckets and 15 million bolts. We also have the largest inventory of abrasion resistant sheeting, drag flights and hanger bearings in North America”.

Hammermills

The Essmueller

+1 800 325 7175

www.essmueller.com

PROFILE: mymag.info/MdZl

Yemtar Feed Mill Machines

+90 266 733 8550

www.yemtar.com

PROFILE: mymag.info/aPXh

Golden Grain Group

+86 371 68631308

www.g-grain.com

PROFILE: mymag.info/eCyP

Alapala

+90 212 465 60 40

www.alapala.com

PROFILE: mymag.info/CbJl

Zheng Chang +86 2164184200

www.zhengchang.com/eng

PROFILE: mymag.info/wecN

Laboratory equipment

Bastak +90 312 395 67 87

www.bastak.com.tr

PROFILE: mymag.info/qHkV

Bühler AG +41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

ERKAYA +90 312 395 2986 www.erkayagida.com.tr

PROFILE: mymag.info/e/596

Tekpro +44 1692 403403 www.tekpro.com

PROFILE: mymag.info/susS

Loading/un-loading equipment

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Dinnissen BV +31 77 467 3555

www.dinnissen.nl

PROFILE: mymag.info/pUDK

KSE +31 497 383818 www.ksegroup.com

PROFILE: https://mymag.info/fhSV

Flour

Neuero Industrietechnik +49 5422 95030 www.neuero.de

PROFILE: mymag.info/nHrj

Van Aarsen International +31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

Vigan Engineering

+32 67 89 50 41 www.vigan.com

PROFILE: mymag.info/wFAz

Mill design & installation

Alapala

+90 212 465 60 40 www.alapala.com

PROFILE: mymag.info/CbJl

Alapros

+39 049 099 0 383 www.alapros.com

PROFILE: mymag.info/vOLu

Yemtar Feed Mill Machines

+90 266 733 8550

www.yemtar.com

PROFILE: mymag.info/aPXh

Hydronix +44 1483 468900 www.hydronix.com

PROFILE: mymag.info/xkjs

Golden Grain Group +86 371 68631308 www.g-grain.com

PROFILE: mymag.info/eCyP Moisture measurement

Bühler AG +41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

CESCO

+49 7531 122860 https://cesco-group.com

PROFILE: mymag.info/VkQk

Henry Simon

+44 161 804 2800 www.henrysimonmilling.com

PROFILE: mymag.info/tYpO

IMAS - Milleral

+90 332 2390141 www.milleral.com

PROFILE: mymag.info/VcHy

Ocrim

+39 0372 4011 www.ocrim.com

PROFILE: mymag.info/ckSh

Omas

+39 049 9330 297 https://omasindustries.com

PROFILE: mymag.info/promas

Ottevanger Milling Engineers +31 79 593 22 21 www.ottevanger.com

PROFILE: mymag.info/mlzK

Satake +81 82 420 8560 www.satake-group.com

PROFILE: mymag.info/Lwtk

Selis +90 222 236 12 33 www.selis.com.tr

PROFILE: mymag.info/dfff

Silo Construction & Engineering +32 51723128 www.sce.be

PROFILE: mymag.info/UOay

Tanis Machine Technologies

+90 (342) 337 22 22 www.tanis.com.tr/en

PROFILE: mymag.info/VIED

Tietjen Verfahrenstechnik GmbH +49 4106 6333 0 www.tietjen-original.com

PROFILE: mymag.info/uyGD

Van Aarsen International +31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

Bastak +90 312 395 67 87 www.bastak.com.tr

PROFILE: mymag.info/VDLI

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Friedrich Electronic +49 6406 923350 www.friedrich-electronic.de

PROFILE: mymag.info/gbBd

Hydronix +44 1483 468900 www.hydronix.com

PROFILE: mymag.info/xkjs

iGrain

+45 31633900

https://crop-protector.com

PROFILE: mymag.info/FxFP

Vibrafloor

+33 3 85 44 06 78

www.vibrafloor.com

PROFILE: mymag.info/cgrU

Vibronet-Gräf GmbH & Co.KG

+49 6441 62031 www.vibronet.com

PROFILE: mymag.info/icHn

Behn + Bates

+49 251 9796 252

www.behnbates.com

PROFILE: mymag.info/PaXw

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Statec Binder +43 3112 38 5800

www.statec-binder.com

PROFILE: mymag.info/Tbyt

Pellet press

Golden Grain Group +86 371 68631308

www.g-grain.com

PROFILE: mymag.info/eCyP

ALAPALA Feed Tech +90 212 465 60 40

https://alapala.com/en/ feed-mill-machinery

PROFILE: mymag.info/qmHZ

Bühler AG +41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

Pelleting Technology Netherlands (PTN) +3 73 54 984 72 www.ptn.nl

PROFILE: mymag.info/gvcv

Van Aarsen International +31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

Yemtar Feed Mill Machines +90 266 733 8550

www.yemtar.com

PROFILE: mymag.info/aPXh

Yemmak +90 266 7338363 www.yemmak.com

Packaging

Bühler AG

+41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Dinnissen BV

+31 77 467 3555

www.dinnissen.nl

PROFILE: mymag.info/pUDK

FAWEMA

+49 22 63 716 0 www.fawema.com

PROFILE: mymag.info/bdRz

Maxtex Trading Group Co. Ltd.

+66 29488281

www.maxtex.net

PROFILE: mymag.info/TQpr

Statec Binder

+43 3112 38 5800

www.statec-binder.com

PROFILE: mymag.info/Tbyt

Yemmak

+90 266 7338363

www.yemmak.com

PROFILE: mymag.info/QBbm

Yemtar Feed Mill Machines

+90 266 733 8550

www.yemtar.com

PROFILE: mymag.info/aPXh

Plant

PROFILE: mymag.info/QBbm

Bühler AG +41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

Omas +39 049 9330 297 https://omasindustries.com

PROFILE: mymag.info/promas

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com

PROFILE: mymag.info/aPXh

Zheng Chang +86 2164184200 www.zhengchang.com/eng

PROFILE: mymag.info/wecN

Process control

Bühler AG +41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

CESCO +49 7531 122860

https://cesco-group.com

PROFILE: mymag.info/VkQk

Henry Simon +44 161 804 2800

www.henrysimonmilling.com

PROFILE: mymag.info/tYpO

iGrain

+45 31633900 https://crop-protector.com

PROFILE: mymag.info/FxFP

Inteqnion

+31 543 49 44 66 www.inteqnion.com

PROFILE: mymag.info/ZyIm

KSE

+31 497 383818 www.ksegroup.com

PROFILE: https://mymag.info/fhSV

Ottevanger Milling Engineers

+31 79 593 22 21 www.ottevanger.com

PROFILE: mymag.info/mlzK

Van Aarsen International

+31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

Yemmak

+90 266 7338363 www.yemmak.com

PROFILE: mymag.info/QBbm

Rolls

Bühler AG

+41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

Fundiciones Balaguer, S.A. +34 965564075 www.balaguer-rolls.com

PROFILE: mymag.info/osew

Statec Binder

+43 3112 38 5800 www.statec-binder.com

PROFILE: mymag.info/Tbyt

Yenar

Roller mills

Pelleting Technology Netherlands (PTN)

+3 73 54 984 72

www.ptn.nl

PROFILE: mymag.info/gvcv

Pingle

+86 311 88268111

www.plflourmill.com

PROFILE: mymag.info/Khfi

Selis

+90 222 236 12 33

www.selis.com.tr

PROFILE: mymag.info/dfff

Since 1964, Selis has been one of the most dynamic and innovative companies in the industry of manufacturing machines and equipment for the flour and semolina industry. As well as manufacturing equipment, the undertake turnkey plants in every capacity as well as modernisation of the existing plants.

High quality equipment is manufactured under the assurance of ISO 9001/2000 quality system, experienced technical and management staff and the equipment pool which is endowed with the latest technology CNC machines.

In terms of equipment sold or plants realised, customer satisfaction is always paramount, by acting as a solution partner for their customers. High quality after sales service is given with experienced technical personnel.

Roll fluting

+90 332 2391073 www.yenar.com.tr

PROFILE: mymag.info/MwJo

Alapala

+90 212 465 60 40 www.alapala.com

PROFILE: mymag.info/CbJl

Alapros

+39 049 099 0 383 www.alapros.com

PROFILE: mymag.info/vOLu

Bühler AG

+41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

milltech

+90 332 5021300 www.milltech.com.tr

PROFILE: mymag.info/hfOy

IMAS - Milleral

+90 332 2390141

www.milleral.com

PROFILE: mymag.info/VcHy

Henry Simon

+44 161 804 2800

www.henrysimonmilling.com

PROFILE: mymag.info/tYpO

Ocrim

+39 0372 4011 www.ocrim.com

PROFILE: mymag.info/ckSh

Omas

+39 049 9330 297

https://omasindustries.com

PROFILE: mymag.info/promas

Yemtar Feed Mill Machines

+90 266 733 8550

www.yemtar.com

PROFILE: mymag.info/aPXh

Golden Grain Group

+86 371 68631308

www.g-grain.com

PROFILE: mymag.info/eCyP

Bühler AG

+41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Fundiciones Balaguer, S.A.

+34 965564075

www.balaguer-rolls.com

PROFILE: mymag.info/osew

Yenar

+90 332 2391073

www.yenar.com.tr

PROFILE: mymag.info/MwJo

Reclaim system

Vibrafloor

+33 3 85 44 06 78

www.vibrafloor.com

PROFILE: mymag.info/cgrU

Scalling

Sifters

Dinnissen BV

+31 77 467 3555

www.dinnissen.nl

PROFILE: mymag.info/pUDK

Filip GmbH +49 5241 29330 www.filip-gmbh.com

PROFILE: mymag.info/eKdq

Gazel

+90 364 2549630 www.gazelmakina.com

PROFILE: mymag.info/XPuP

Henry Simon +44 161 804 2800 www.henrysimonmilling.com

PROFILE: mymag.info/tYpO

Sefar AG +41 898 57 00 www.sefar.com

PROFILE: mymag.info/qzxb

Selis

+90 222 236 12 33 www.selis.com.tr

PROFILE: mymag.info/dfff

Tanis Machine Technologies +90 (342) 337 22 22 www.tanis.com.tr/en

PROFILE: mymag.info/VIED

Golden Grain Group +86 371 68631308 www.g-grain.com

PROFILE: mymag.info/eCyP

PROFILE: mymag.info/clVX

Altinbiliek +90 222 236 13 99 www.abms.com.tr

PROFILE: mymag.info/Kcbx

Behlen +1 402 564 3111

www.behlengrainsystems.com

PROFILE: mymag.info/hncS

Bühler AG +41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

CESCO +49 7531 122860 https://cesco-group.com

PROFILE: mymag.info/VkQk

A/S Cimbria +45 9617 9000

www.cimbria.com

PROFILE: mymag.info/XYRL

Bühler AG

+41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Alapros

+39 049 099 0 383 www.alapros.com

PROFILE: mymag.info/vOLu

Brock

+1 866 658 4191

www.brockgrain.com

PROFILE: mymag.info/GGYu

Bühler AG

+41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

CSI +90 322 394 54 60 www.cukurovasilo.com

PROFILE: mymag.info/IdLT

The Essmueller +1 800 325 7175 www.essmueller.com

PROFILE: mymag.info/MdZl

iGrain

+45 31633900

https://crop-protector.com

PROFILE: mymag.info/FxFP

MySilo

+90 382 266 22 45 www.mysilo.com

PROFILE: mymag.info/Hmwu

Obial

+90 382 2662120 www.obial.com.tr

PROFILE: mymag.info/qYti

Silo Construction & Engineering

+32 51723128 www.sce.be

PROFILE: mymag.info/UOay

Symaga

+34 91 726 43 04

www.symaga.com

PROFILE: mymag.info/vxbf

Top Silo Constructions (TSC)

+31 543 473 979 www.tsc-silos.com

PROFILE: mymag.info/HTSY

Van Aarsen International

+31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

Temperature monitoring

Bühler AG

+41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

iGrain

+45 31633900

https://crop-protector.com

PROFILE: mymag.info/FxFP

Training

Inteqnion

+31 543 49 44 66

www.inteqnion.com

PROFILE: mymag.info/ZyIm

vibronet-Gräf GmbH & Co.KG +49 6441 62031 www.vibronet.com

PROFILE: mymag.info/icHn

Bühler AG

+41 71 955 11 11 www.buhlergroup.com

PROFILE: mymag.info/dZxH

IAOM

+1 913 338 3377 www.iaom.info

PROFILE: mymag.info/pZZa

IFF

+495307 92220

www.iff-braunschweig.de

PROFILE: mymag.info/XbmE

Kansas State University

+1 785 532 6161

www.grains.k-state.edu

PROFILE: mymag.info/xsza

Vibrators

OMS

+441242 267700

www.onlinemillingschool.com

PROFILE: https://millingandgrain. com/oDQm

Ocrim

+39 0372 4011

www.ocrim.com

PROFILE: mymag.info/ckSh

UK Flour Millers +44 2074 932521

www.ukflourmillers.org

PROFILE: mymag.info/xWwB

Vibrafloor

+33 3 85 44 06 78

www.vibrafloor.com

PROFILE: mymag.info/cgrU

Weighing equipment

Bühler AG

+41 71 955 11 11

www.buhlergroup.com

PROFILE: mymag.info/dZxH

Friedrich Electronic +49 6406 923350

www.friedrich-electronic.de

PROFILE: mymag.info/gbBd

KSE +31 497 383818 www.ksegroup.com

PROFILE: https://mymag.info/fhSV

PLP

+39 05 23 89 16 29

www.plp-systems.com

PROFILE: mymag.info/PGWg

Van Aarsen International +31 475 579 444 www.aarsen.com

PROFILE: mymag.info/JUgk

Vibrafloor +33 3 85 44 06 78 www.vibrafloor.com

PROFILE: mymag.info/cgrU

vibronet-Gräf GmbH & Co.KG +49 6441 62031 www.vibronet.com

PROFILE: mymag.info/icHn

Yeast products

Leiber GmbH +49 5461 93030 www.leibergmbh.de

PROFILE: mymag.info/wpdz

Industry Profile

CESCO EPC

Advanced solutions for grain handling, storing and processing Germany

Cesco EPC GmbH, formerly known as Petkus Engineering GmbH, is an internationally operating German company based in Konstanz, which designs and supplies industrial plants for grain logistics and deep processing with handling, storing, and milling systems.

They offer to his clients personalised professional solutions with technology and quality guaranteed and backed by decades of experience executing projects all over the world. The products and services offered by CESCO are mainly divided into four business areas: inland grain terminals, port grain terminals, dry milling plants and turnkey plants.

The company offers a wide variety of products, including chain conveyors, belt conveyors, bucket elevators, silos (cylindrical, prismatic, flat and hopper bottom), buffer bins, processing equipment, and steel structures.

Why choose CESCO?

Cesco EPC prides itself on its lean structure, flexible and dynamic processes, and efficient tools, which enable the company to consistently meet the expectations of both customers and employees. With extensive international experience in large project management, CESCO offers a comprehensive portfolio for grain handling, storing, and processing, including technological know-how in dry milling. Guided by its core value proposition of ‘Smart Concept, Easy Operation,’ Cesco stands as a trusted and reliable partner for investors.

Since 2009, Cesco EPC has installed 54 plants worldwide, of which, 45 Grain terminals with 1.989.700 mt storage capacity, and nine Dry Milling plants for a total milling capacity of 4.260 t/d. Currently, Cesco EPC is developing projects and establishing facilities globally in over 15 countries. Notable areas of influence include Europe, Ukraine, Kazakhstan, the Middle East, the Far East, and Africa. These international expansions reflect the company’s commitment to providing comprehensive solutions worldwide and meeting the needs of its global clients. Cesco operates with engineering and management offices in

Germany, closely collaborating with the sales and procurement office in Italy, as well as production facilities in Germany and northern Italy, and affiliate companies in Spain (Simeza) and Serbia (PPC). This extensive network enables Cesco to provide comprehensive solutions to its customers, meeting their specific requirements with high-quality products and services.

Smart concept easy operation

The company’s commitment to providing intelligent concepts and customized plant solutions for the benefit of its customers is fundamental to its operations. With its German engineering expertise and a commitment to quality, all Cesco EPC projects are proudly ‘made in Europe’.

Cesco offers technological consultations, project feasibility studies, assistance for construction and use approvals, statics calculations according to EURO-CODE, building construction and civil engineering and steel construction. Also provided are electrical and utility planning, project development, tendering, procurement, project management, installation and assembly of the silo systems, complete conveying technology including loading/unloading equipment, measuring and sensor technology. Cesco also has a highly qualified engineering team which designs, customises, and optimizes solutions and considers investment costs, depreciation, scheduling, and technical requirements. No matter if it is for grain traders, mills, malt houses, food and feed industry, farmers, seed growers or plant breeders, the principle “Everything in one hand” offers many advantages to develop the optimum project solution for each customer.

In addition to that Cesco offers the possibility of financing grain storage and milling projects through German banks, with the support of Euler Hermes ECA. German banks are known for their expertise in financing projects and their willingness to take on risks that other banks may deem too high. Euler Hermes ECA is a credit insurance company that offers risk mitigation solutions for international trade and investment. The company is part of the Allianz Group, one of the largest providers of financial services in the world.

CHARITIES DIRECTORY

Milling and Grain is hosting a directory of milling industry charities and charitable organisations working in the milling sector under its UK Milling 4 Life CIO Charity. The aim of the directory is to build greater awareness of the work these charities do and how you might be able to donate funds to their specific projects and activities. Milling 4 life is not affiliated with these charities, but lists those working in the milling sector here along with their contact details for information and direct donations. Milling and Grain will feature each charity in turn in this section of the magazine in order to provide

The George Family Foundation

UK

https://whitworthbros.ltd.uk/charitable-foundation

The George Family Foundation was established in 2020 as a registered charity independent of the Whitworths Holdings Group. It is run by three trustees, two of which are members of the George family and one who is independent. Currently the Foundation plans to donate a minimum of £100,000 per year to individuals and organisations whose purposes align with the values of the George Family.

Flour to the People by Scotland the bread

Scotland The Bread is a collaborative project to establish a Scottish flour and bread

Our idea is simple: grow nutritious wheat and bake it properly close to home. Donations to support our work are urgently needed and very welcome. Thank you for

Our goal is to help relieve malnutrition and poverty through the development and uptake of food and feed milling technology and processes; by encouraging agricultural improvements in the first instance followed by encouraging the adoption of the proper handling and storage of raw material and the uptake of milling processes to provide safe and affordable food products for both people and livestock (including fish) in

The Green's Windmill Trust UK REGISTERED CHARITY No. 1163116 www.greensmill.org.uk

Green’s Windmill Trust started over 13 years ago as a small group of people who wished to help preserve the milling heritage of the windmill, promote George Green’s reputation as one of the greatest scientists of his age and further the educational and public activities of the Science Centre.

In 2012 we became a registered charity and began taking over day-to-day operations at the Mill and Science Centre from Nottingham City Council.

The Mills Archive Trust UK

REGISTERED CHARITY No. 1155828 https://new.millsarchive.org/

The Mills Archive is a permanent repository for the documentary and photographic records of traditional and contemporary mills and milling, as well as similar structures dependent on traditional power sources. It makes that material freely available for public inspection and use in research and learning.

The Mills Archive is one of the world’s great mill collections. It has rescued over the million documents and images that might otherwise have ended up in a landfill site. It is an Aladdin’s cave filled with memories and free to users. The collections show the rich and diverse crafts, buildings, machinery, equipment and people involved with mills in the UK and around the world.

Flour World Museum

Germany

REGISTERED CHARITY No. 1155828

https://mehlwelten.de/english/index.php

The FlourWorld Museum in Wittenburg is an invitation to millers and friends of flour and bread from all over the world to rediscover this vital basic food with all their senses. The FlourWorld Museum in Wittenburg is also a tribute to the millers of the world and a gesture of thanks for our close partnership with the international Milling Family, whose inspiration and active support enabled us to transform an eccentric idea into a museum that is unique in the world.

THE JORDAN TRUST UK https://jordansmill.com

The Jordan Trust, run in association with Jordans Mill is registered as a charity, limited by guarantee and is based on the River Ivel at Holme Mills, Biggleswade.

The objectives of the Trust are to protect and preserve the character of the River Ivel site where flour milling was recorded in the Domesday Book of 1086.

Central to Holme Mills is the unique water driven Mill building which was last rebuilt following a fire in 1899. Visitors to the mill are able to gain an understanding from staff and volunteers about the process involved to produce a variety of flour products from wheat varieties grown in the Ivel Valley over the last 1000 years. In its day, this mill was a technologically advanced example of a milling system based on steel rolls rather than the millstones which had been powered for centuries by the power created by a six foot drop in water level on the Ivel river.

If you would like to list you charity under this directory, please email us at editorial@ perendale.co.uk

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the interview

Austin Carpenter, First Vice President, GEAPS, USA

Austin Carpenter has been a Grain Elevator and Processing Society (GEAPS) member since 2010 and was elected in 2018 as an Associates Board Director and representative to the GEAPS International Board of Directors (IBD). He has recently been elected to be the International Board President and will take over this role in June. In 2022 he was elected Second Vice President which began his time in the IBD chair positions, ultimately becoming the very first Associate member to become international Board President. Austin is active in the Hoosier Chapter and the Great Lakes Regional Conference planning committee. He is also Sales Manager at Clear Creek & Associates Inc, Goshen, Indiana.

You have a rich career in the industry. What initially lead you to this field?

Well, 2008 was a good place to start. The economy was in the tank and the grain industry offered a chance for employment. Throughout my 15 years within the agriculture space I’ve found various avenues to always be fruitful during the ever changing economic and political environment.

With GEAPS being a global community, how do you see the organisation fostering international collaboration and knowledge exchange within the grain handling and processing industry?

A lot of the hard work will need to be done at the chapter level, much like the foundation of GEAPS itself. It will start with a group of people who share a common interest, a chapter will be formed, membership will develop, and the chapters will be supported by the GEAPS staff offering. An immediate example, this week I had a call with a group from Trinidad, they have a need for education and are looking to GEAPS for solutions. John Caupert (Executive Director of GEAPS) and I had a great call with them explain the value of exchange and ease of access to education through a web browser for its members.

Does any GEAPS initiative focus on improving the grain industry in developing countries?

GEAPS initiative focuses on providing an environment for networking and education. The power between those will provide immeasurable benefits around safety and operations if embraced and implemented at all levels of management and operations.

How does GEAPS support the training and development of new professionals entering the grain industry, and what role do experienced members play in mentoring and guiding them?

New professionals who join GEAPS and become members are exposed to discounted training and a network of 3,000+ members who range from facility operators to C level check signers. I like the concept you’re only two calls away from the answer to your question, first call is to a GEAPS member, second call is to the connection that has the answer.

As Vice President, what are your priorities and goals for GEAPS in the coming years, particularly in terms of enhancing member experiences and advancing the industry?

I’d like to see the organisation engage the P in GEAPS. Processing will bring a forward-thinking technology, and more technologically advanced talent to the industry.

How do you envision GEAPS evolving in response to the changing needs and challenges of the grain handling and processing industry, both domestically and globally?

GEAPS has an ever-evolving International Board of Directors made up of eight associate members and nine regular members. Having a mix of both member types on the board the allows the organisation to keep a grasp on what products or technology is being marketed around the world and what is working.

PEOPLE THE INDUSTRY FACES

KSE appoints new Marketing Manager

Noura Kuppens-Ellouz joins KSE Process Technology as the new Marketing Manager. With a rich background as a marketing and communications manager in the animal nutrition industry, Noura steps into her role as Marketing Manager with an abundance of expertise.

At KSE, where precision and innovation meet in dosing, weighing equipment, and automation software, Noura’s arrival marks a pivotal moment. “We have been searching for the ideal candidate for quite some time, and having Noura join our company is a fantastic addition,” says Bas Versluis, Head of Sales.

With her seasoned skills and strategic vision, Noura is poised to elevate KSE’s marketing initiatives to new heights. Her commitment to excellence and her deep understanding of industry dynamics promise to steer the company towards the companies’ aspired goals.

As KSE Process Technology continues its journey as a Dutch manufacturing leader, Noura Kuppens-Ellouz stands as a beacon of innovation and ingenuity, ready to propel the brand to even greater heights in the global market.

Benson Hill appoints new CAO

Benson Hill, an ag tech company unlocking the natural genetic diversity of plants, has named agriculture industry leader Dan Cosgrove as Chief Administrative Officer and General Counsel. He will assume responsibility for Benson Hill’s day-to-day operations related to business development, compliance, and legal matters. Chief Legal Officer Yevgeny Fundler is leaving Benson Hill to pursue other opportunities.

Most recently Cosgrove served as Chief Executive Officer of Growers Edge, a company that offers crop plans, finance solutions, land valuation and software and data analytics tools to agriculture. His previous agriculture work also includes key roles at Corteva Agriscience/ DuPont Pioneer, where he played an important part in the seed company’s global expansion and licensing approach. Drawing on his deep industry knowledge, Cosgrove will oversee all government affairs and administrative functions at Benson Hill to drive strategic initiatives and support the company’s evolution to an asset-light business model.

“We are thrilled to welcome such a respected and accomplished agriculture leader to our executive leadership team,” said Deanie Elsner, Chief Executive Officer of Benson Hill. “While business development anchors Dan’s impressive skillset, his global intellectual property and licensing expertise will be pivotal as we pursue value-chain partnerships. His appointment is an important step in our strategy to serve large-scale soy markets through seed innovations that deliver better feed, better food and better fuel.”

Scoular appoints Renewables & Oilseeds leader

Scoular announced that it has promoted Sandra Hulm to Senior Vice President, leading the company’s newly formed Renewables & Oilseeds Division.

Hulm currently serves as a Vice President & General Manager at Scoular. In her new role, effective June 1, Hulm will continue to lead Scoular’s Oilseed Processing business and Sunflower, Flax, & Bird Food businesses, in addition to Scoular’s Renewable Fuels and Feedstock businesses.

She will continue to oversee Scoular’s investment in an oilseed crushing facility in Goodland, Kansas. The operation is a key part of Scoular’s participation in the decarbonization of fuel streams and the reduction of greenhouse gas emissions. The facility begins operations on Oct.

“Sandra is providing hands-on leadership to this strategic initiative for Scoular as we prioritize our investment in oilseed crushing and the renewable fuels markets,” said Scoular CEO Paul Maass. “Since joining Scoular in 2022, she has taken on increasing responsibility, led employees through transformative change, and embraced a continuous improvement mindset. I’m excited for her to lead in new ways.”

For over 25 years, Hulm has been leading and motivating teams in global food and agricultural businesses, supply chain operations, and commodity risk management. Before joining Scoular in August 2022, Hulm was Vice President of Procurement at Conagra Brands. Prior to Conagra, she held various roles at ADM in multiple facets of oilseed processing. Hulm also served as a board member for Ardent Mills and is currently an advisory board member for Women in Agribusiness.

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