Industrial technology 3/2017 by Industrial Technology

INDUSTRIAL TECHNOLOGY INDUSTRIAL TECHNOLOGY - International four-monthly magazine - Free copy in postal distribution - Via Porpora, 20131 150 Milano (MI) Italy - www.industrialtechmag.com - R.O.C. number 26303

Oil and Gas. Petrochemical. Automation

NUMBER 3 - October 2017

CARTUBI S.r.l. Head Office: I-34144 TRIESTE, via K. L. Von Bruck 32 Tel. +39.040.3220301 - Fax: +39.040.3224407 Cod. Fisc. e P. Iva (IT) / Vat number: 00757190327

NEW S.r.l.

Hydro-pneumatic tool

RAC 181

New suction system for a lower compressed air consumption Well balanced and ergonomically designed 20% lighter than RAC180 model Nail Ejection system with baffle I

Ph: +39 051 6009511 Fax: +39 051 7 6 74 4 3 E-mail: commerciale@far.bo.it

WEB

Export Dpt. Ph: +39 051 6009591 Fax: +39 051 76 828 4 E-mail: export@far.bo.it

: w w w. f a r. b o . i t special issue for

INDUSTRIAL TECHNOLOGY

The international magazine about machines, components, plants and automation for the Oil&Gas - Petrochemical Chemical - Energy sectors

Industrial Technology is an international magazine that deals with machines, components, instrumentation and automation for Oil & Gas industries, petrochemical, chemical and energy. It contains news, information and case histories of products, technologies, suppliers and manufacturers. The insights are mainly related to complete installations, automation, control, instruments, valves, pumps, compressors, blowers, boilers, heat exchangers, process units, pipes, systems, software, seals, PTFE, bolts and fasteners, tanks, analysis and control, and in general to every product and service that can be used in the industrial process.

PARTICIPANT COMPANIES - WHO ARE THE ADVERTISERS

The magazine has a broad and targeted distribution, and is an excellent tool to promote manufacturers, OEMs, suppliers, installers, engineering companies. There are interests, either for the companies that want to be known by the end user, the contractor, the EPC, also the companies that want to promote themselves with OEMs. Thanks to a specialized work distribution and reporting, advertisers are guaranteed to have a commercial return in terms of expendable contacts.

THE TARGET OF READERS - WHO READS

Industrial Technology reaches more than 50,000 companies worldwide, with a particularly careful and effective distribution in the Middle East. Readers belong mainly to the oil and gas industries, chemical, petrochemical, or are distributors, engineering companies, consultants, contractors, OEM and EPC. The magazine also reaches the main fairs and major trade associations of various countries, in order to have the widest possible dissemination among stakeholders.

THE EDITORIAL TEAM - ABOUT US

The magazine is produced by industry professionals to meet the technical and commercial needs of companies. In addition to publishing specialists, marketing and communications, they collaborate with the magazine engineers and active trading in the market. The team is international in order to cover the most of the major distribution areas - Europe, Arab countries, Iran and Africa - and takes advantage of a partnership with an import-export company in Tehran.

Metal Cleaning and Industrial Polishing

ventilated buffs Our production range includes liquid and solid abrasive compounds for polishing, ďŹ nishing and mirror ďŹ nishing operations of metals

a wide range of production checkout our website www.roditor.it Roditor & Philadelphia s.r.l. Via San Donnino, 13 I-25028 Verolanuova (BS) ITALY Tel. +39.030.931211 Fax +39.030.931768 E-mail: infoitalia@roditor-rph.it

CERTIFICATION UNI EN ISO 9001: 2008

ATEX

EAC(old GOST-R) RTN(ROSTEKHNADZOR) API676 NACE MR0175

Gear metering pumps range“N”

Gear metering pumps range“WP”

Gear pumps range“MX”

Gear flanged and monobloc electropumps set “F” - “FM”

Gear pumps range“S”

Piston and diaphragm metering pumps set “CP” - “CM”

Gear metering pumps “N” for Borouge 3 plant.

Gear metering pumps “N” for Braskem plant.

Gear metering pumps “N” for food plant.

www.pompecucchi.com Pompe Cucchi Srl - Via dei Pioppi, 39 Opera (MI) - Italy - Phone: +39 02 57606287 - Mail: sales@pompecucchi.it

THE SPECIALIST OF FLUID MECHANICAL SEPARATION

D-KTC Fluid Control is your Partner dedicated to the EPC market

WORLDWIDE DELIVERY +39 0523 853038 +39 02 70608573 info@d-ktc.it www.dktcï¬&#x201A;uidcontrol.com

Your Work is in Good Hands.

Max Lift Capacity 98.000 kg - Operating weight 61.000 kg Automatic quick release of the tracks: can be transported with normal open top containers 2 speed hydrostatic transmission - Caterpillar Engine - Full equipped with all safety devices

INDUSTRIAL TECHNOLOGY

Index 10-63 News

82-83 Automation

Carlo Salvi Astm International American Elements D-KTC Fluid Control Euro Pipeline Equipment Far Heila Cranes Bocchi IMT Intermato Smart Protections RT Rappresentanze UFS Pedrollo Turboden Emirates Steel Veronese Technology Cartubi Sthemma- Thomas Bonfanti Roditor & Philadelphia Icel Volvo Construction Equipment Impianti Draganti

Implico

64-81 Valves Euroguarco Effebi Sealcore Nadi Selmers

84-85 Instrumentation Axiotek

86-95 Process Fluortecno Ultra Pompe Pompe Cucchi

96-99 Electrical Tamini Trasformatori

100-111 Fairs Achema mcT Petrolchimico

INDUSTRIAL TECHNOLOGY

ARTICLES 32-39

ELEVATED FLARE SYSTEMS EQUIPMENTS

International four-monthly magazine Editor in Chief Stefano Petrelli Executive Editor Golkoo Houshmand

Mor Nguirane Doctor Engineer

Scientific Supervisor Mor Nguirane

72-75

Editorial Board Mor Nguirane Benjamin Pollentes Luca Coppari

BACK TO BASIC

Chikezie Nwaoha PhD student and Research Engineer

90-93

EXPLORING NEW FUEL FORMULATIONS Matteo Pelucchi Post-Doctoral Researcher

Graphic Design Ashkan M.Kalantari Head Office Via Porpora, 150 20131 Milano (MI) www.industrialtechmag.com Italian Printer LB Comunicazione di Luca Ballesi Iranian Printer Pishro Chap

(+98 912 3190050)

B.go Peranzoni, 141 62100 Macerata (MC) Tel. 340 4826072 Fax 0733 493070 info@lbcomunicazione.it Distribution Free copy in postal distribution R.O.C. number 26303

NEWS NEWS

CARLO SALVI NEWS

New header model 248 E

Carlo Salvi SpA is a world-renowned designer and producer of heading machines for the production of screws, semi-tubular and fully tubular rivets, bolts, special fasteners and parts with very complex shapes starting from drawn wire in coils.

-assembly of punch block unit -assembly of cutter unit -assembly of transfer fingers

Machines can be divided in three main families, namely: - single die double blow headers; - 2-die 4-blow headers; - progressive precision transfer headers.

min and max wire diameter mm (steel) 4-10 mm (titanium) max shank length max head diameter max cutting tonnage max heading tonnage stroke of P.K.O.â&#x20AC;&#x2122;s

The machines of the 2-die 4-blow series are able to handle wire diameters from 1,2 to 12 mm.

5 minutes 1 minute 1 minute

Technical data of the header model 248 E: mm

4-12,5

mm mm daN daN mm

82 20 6500 55000 20

They are particularly suitable for components whose heads have a very large volume or components where two dies are sufficient but at least three blows are needed, such as for instance allen screws, trimmed components etc. A great advantage of these machines is due to the fact that the third blow can very often be used as an introduction punch if parts with large heads and a very short shank have to be transferred.

Between the main standard features of this machine, we can list:

Carlo Salvi has developed a new motorized model which is called 248 E, which is an enhanced version of the model 248 machine. The machine is complete with an electro-pneumatic clutch which allows maximum heading tonnage to be applied even when jogging. The machine has been specially developed in order to minimize changeover times. Its technology and speed is such that it enables to run profitably not only large volumes but also small batches.

The header model 248 E can be enriched further with some optional items as, for examples, the quick change kit, which includes: punch block unit, transfer unit, cutter holder unit, cutter centring jig, punch centring jig, transfer centring jig

An example of set up and changeover times follows: -k.o. length adjustment first die -k.o. length adjustment second die -cutoff length adjustment -adjustment of opening and closing cams -assembly of dies

30 seconds 30 seconds 30 seconds

-linear wire feed, without rolls without wire-stop -K.O. die side and punch side -motorized lifting/lowering of transfer unit -conveyor -bad part divert -transfer fingers

To handle of material like titanium and super alloys, which can not be formed with the cold heading system, the header can be equipped with a pre-heating system. The customer can decide to install on the header model 248 E the heating system with coil housed on the die holder, or the resin-bonded inductor positioned into the bedframe. In the event of special production needs, it is possible to evaluate also to install both kind of inductors.

5 minutes 5 minutes

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

NEWS ASTM INTERNATIONAL

ASTM International

Providing your organization with integrated and customized services for your standards development needs ASTM International is a standards development organization with over 12,000 international standards, over 140 technical committee and 100 global memorandum of understanding partners. After more than 115+ years of polishing the ASTM collaboration and document delivery process, we’re poised to bring our systems to others, sharing our technology and providing solutions. Our technology solutions go beyond development and distribution. As an integrated services provider, we offer the services you need to keep advancing. Customized programs and remote access mean you can choose the right tools that work best for your organization. ASTM Compass® Access and develop content. Improve productivity and communication. Simplify processes. Collaborate and deliver results with ASTM Compass®. ASTM Compass® is our signature platform that provides you anytime, anywhere access to all the content you need. Tailor your subscription to receive standards, the ASTM Digital Library, training courses, collaboration tool SpecBuilder, and related content from other standards development organizations. Streamline your company’s workflow by connecting with fellow colleagues worldwide who are also working on ASTM standards. View standards in multiple languages. Import your PDF and Word documents and save time by easily auto-linking referenced documents. Work Smarter and Faster with Specialized Tools •Add notes, images, and attachments •Create workgroups and share standards and annotations •See color-coded highlighting indicating changes to standards •Cross-link directly from your organization’s specifications to ASTM standards •“Compass in a box” available for customers who require access behind their corporate firewalls

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Collaborate and Deliver with ASTM SpecBuilder Built on the same intelligent standards development platform we have fine-tuned through years of testing and refinements, this is ASTM SpecBuilder. Groups of all sizes rely on SpecBuilder to develop and maintain their documents in a secure online environment. You can create groups, upload ballots, leave feedback, and vote. Any kind of document can be developed with SpecBuilder. Upload your files and draft documents. Create task groups and participate in online discussions. Reference and hyperlink other standards to simplify research. Track discussions and vote. Training and E-Learning Your staff can learn at their own pace with our self-guided training modules developed and taught by the experts who wrote the standards. Through a combination of online courses and seminars, trainees enjoy video demonstrations, checklists, concept presentations and knowledge-assessment quizzes. Proficiency Testing Programs Our proficiency testing programs ensure your lab’s test results are in line with the results of a worldwide sample of other labs. Demonstrate your capabilities to all customers and maintain accreditation. You can choose from one of our 50+ programs, or work with ASTM to custom-build your own PTP based on your organization’s established test methods. Learn more about our products and services at www. astm.org.

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ASTM INTERNATIONAL Helping our world work better

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Automatic Transmission Fluid (ATF) Base Oil Biodiesel Engine Oil Lubricants Fuel Ethanol Gear Oil

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Hydraulic Fluids and Oils Industrial Gear Oil Lubricating Grease Motor Gasoline Petroleum Wax Reformulated Gasoline

Press release Shell Propose Plan to Develop the two Iranian Oil Fields TEHRAN (NIOC), 02 August 2017: The energy mogul, Shell has submitted its technical study plan to Petroleum Engineering and Development Company (PEDEC) in a meeting on Tuesday for developing the Azadegan and Yadavaran oil fields. The meeting was attended by Sayyid Nooruddin Shahnazizadeh, CEO and PEDEC’s chairman of the board of directors, a team of experts in petroleum engineering management as well as Shell’s management team led by its Middle East’s upstream manager. The Memorandum of Understanding was signed between NIOC and Shell on December 2016 to conduct a technical study in Azadegan, Yadavaran, and Kish gas fields, that, based on this MoU, Shell was required to study the fields and by holding numerous technical and managerial meetings over a period of more than 6 months, the company was able to submit its comprehensive study plan to the company. Once the plan is reviewed by NIOC, the decisions for the furthering the talks and approaching to the tender for the fields will be made.

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

NEWS AMERICAN ELEMENTS

American Elements

American Elements’ catalog of more than 15,000 products makes it the world’s largest metals and chemicals company devoted exclusively to advanced materials for the laboratory field. Our dedication to the highest possible quality control and lot-to-lot consistency is equally matched by our goal to be at the forefront of creating a sustainable planet that continually moves towards improving the human experience for all mankind. Our research programs have been a key source for academic and corporate research and new product development for over two decades. Our fundamental expertise in the properties, applications, and costeffective manufacturing of advanced and engineered materials, including ultra high purity refining (99.9999%) and nanoscale materials, allows us to meet the needs of thousands of global research and laboratories facilities (including over 30% of the Fortune 50), all U.S. and many foreign national

laboratories, universities throughout the world, and customers in a wide range of industry fields, such as energy, electronics, aerospace, defense, automotive, optics, green technology and pharmaceuticals. American Elements also produces numerous customer proprietary formulations from our network of six production facilities in four countries worldwide. The complete catalog of advanced and engineered materials can be found at americanelements.com.

Press release Ma j or milestone: PD O ’s for Nj ord and B auge a pprove d b y the author ities The Njord A platform and the Njord Bravo storage tanker (FSU) are to be upgraded, in order to extend the lifetime of the Njord and Hyme fields. The Bauge field is planned to be developed and tied back to the Njord platform, taking advantage of the existing Hyme infrastructure. Total gross capital expenditures for both fields will be around 2 billion Euros (19.8 billion Norwegian Kroner). Start-up of production is expected in Q4 2020. “The approval of the plans for development and operations (PDO) marks an important milestone for the projects. Njord and Bauge are important fields on the Norwegian Continental Shelf and key fields in DEA’s portfolio”, says Hans-Hermann Andreae, Managing Director of DEA Norge. DEA Norge holds a 50% interest in Njord and 27.5% in Bauge.The project targets to keep Njord in production until 2040, and both, this development and the extended lifetime are important for the Norwegian oil and gas industry”, adds Andreae.

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

D-KTC FLUID CONTROL NEWS

D-KTC Fluid Control, the specialist of fluid mechanical separation

D-KTC Fluid Control markets a complete range of products for steam and process fluids control in oil & gas, petrochemical and chemical industries, as well as in the energy production. EPC MARKET Active in europe and middle east •Know-how and experience of Italian engineers •Steam products manufactured by Armstrong International •Strainers, sight glasses, separators and other equipments •Capability and the flexibility of ARMSTRONG GROUP OUR CERTIFICATIONS TR CU D-KTC is fully compliant with the new Russian technical regulation. Every product within our range is TR CU 010/032 approved. Since its foundation D-KTC fluid control has always been in line with all the standards regulating health, safety and environment. All products can be manufactured in accordance to the following design codes: ANSI, API, ASME, EN ISPESL, CODAP, BS 5500. WORLDWIDE DELIVERY National and international coverage Our products are already operational in every continent, serving the most relevant onshore and offshore installations.

OUR PRODUCTS Sight Flow Indicators Our sight flow indicators are characterized by efficient sealing and simple maintenance, and are available also in high pressure/temperature combinations. Strainers Our strainers present a wide choice of sizes and materials to meet most filtering requirements. All of our strainers are made to the highest standards. Sample Coolers Our sample coolers selection is the widest possible to meet all your steam, water, hydrocarbon and other sampling needs. Exhaust Heads Our exhaust heads are especially designed to safely discharge steam into the atmosphere to meet all customer requirements including noise reduction. Steam Products Our steam products range is linked to Armstrong International, since D-KTC is its official agent for EPC market. Therefore our selection for hot water, steam and air solutions is the widest worldwide. Flame Arresters Flame arresters are passive devices that prevent the propagation of flame from the exposed side of a pipe to the protected side by the use of a wound crimped metal ribbon type flame cell element. Please contact us for any request info@d-ktc.it http://www.dktcfluidcontrol.com/

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

NEWS EURO PIPELINE EQUIPMENT

EURO PIPELINE PERFORMER PIPELAYERS: Cost savings, Features and Safety at the top

Performer GPL 980 is a last generation equipment that allows to lift and lay down about 98.000 kg thanks to the Caterpillar engine and high-quality Bosch Rexroth components. Its success is due to the easy operation and great maneuverability that, together with the balance, make Performer GPL 980 the best solution for pipeline laying. The Performer GPL 980 is a very modern machine. It is shipped with its parts disassembled and placed inside of normal open top containers, a feature that ensures maximum savings in terms of shipping times and up to 80% of transportation costs. The project is based on the long-time experience acquired in this industry, using the most advanced technologies. For these reasons, the Company can offer to the customers efficient and reliable equipment, in line with the strictest benchmarks in terms of safety and environmental protection. Pipelayer Performer GPL 980 is currently operating on pipeline projects all over the world, especially in Azerbaijan, Turkey, France and Mexico. We installed the new Backsense Barrier Observation Radar System, which warns at the presence of obstacles in a variable area between 3 and 30 meters in length and between 2 and 10 meters in width and acts as an anti-collision system.

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

We have decided to install two, one front and one rear, both in the top version of the programmable range, which also allows you to exclude fixed objects or bodywork parts. The Backsense Barrier Observation Radar System sensor is solid, resistant to vibration and high/low temperatures as well as waterproof and resistant to smoke, sand, dust and mud; it connects to a display housed in the cabin, which is easy to read, with five LEDS corresponding to the five zones around the vehicle, which allow you to immediately identify the side at risk of collision. The system also provides acoustic warning, with an adjustable buzzer of 65 to 90 dB, to be heard in noisy environments. But this is just the beginning: the Performer 700, the lighter 70-ton version, will be ready soon and, to further enhance the safety and visibility aspect, on the prototype we are testing the 360-degree vision system, called â&#x20AC;&#x153;Backeye 360 Selectâ&#x20AC;?. It consists of four cameras that, thanks to an intelligent software, reproduce each of the footage in the monitor, bringing them together in a single image with a view from the top of the machine, resetting the blind angles.

FAR NEWS

Here are FAR high performed rivets Multifar Inox, TAMP, Farbolt, S-Trifar, X-Trifar

High-performed blind rivets are designed for heavyduty fastening applications and ensure a quality fastening to be used where a high vibration resistance to both tensile and shear strengths are required. Due to its feature of adaptive expansion, the same size can guarantee a homogeneous riveting whatever the thickness, and ensures the locking of the mandrel inside the head, obtaining a great tightness. They are especially suitable for inexact (or ovalized) diameters and by keeping the head nail, they allows to avoid liquid infiltrations. Features and benefits ·Highest mechanical strength in the range ·Provides very strong, vibration resistant joints ·Excellent vibration resistance ·Locked head nail ·Consistent shear strength on any thickness ·Large gap closing capability Assembly applications ·Industrial equipment ·Air Conditioning and Heating. ·Metal construction and metal structure ·Agricultural machinery ·Automotive Industry

RAC 172 - HYDROPNEUMATIC TOOL for Highperformance blind rivets Thanks to the maximum conversion of applied force (22.725N), the RAC172 riveting tool can set the TAMP AP, FARBOLT and other fasteners with mandrel diameter from 4.4 mm to 5.3 mm, including commercially available rivets. In addition, unlike alternative tools designed for use with high-performance rivets, the RAC 172 can recover the sheared mandrel tail once the rivet has been set. It is ideally used in assembly lines and in the setting of applications using large numbers of rivets.

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

NEWS HEILA CRANES

Heila Cranes industry

redefines

In a market with saturated and repetitive crane design characteristics to withstand heavy duty operations, increased lifting performance, stability, and limited parking position are more often required to be provided. A development of features that should bring to ship owners additional value. Being this a common challenge for crane makers, for Heila instead, used to supply tailor made cranes as their peculiarity for proper fitting on each vessel. Every single crane is “equally different”. This is where the HEILA knuckle telescope cranes can overcome the need and provide a grip to these requirements. Refit Vs Newbuild units Upgrading or converting of an existing vessel can be competitive with newbuild options if prepared and managed well. Cost saving from the necessity of newbuilding purchasing as a substantial investment that often takes (too) much time to obtain maximum benefit from an emerging opportunity. Accomplishing the needed maintenance and modernization is essential to creating a competitive maritime capability. Improved efficiency by proven design As a result of 36 year history expertize, in June 2017, Heila has signed an order for the construction of a giant

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

lifting

70T knuckle telescopic boom crane. This crane is the latest brand new seized design concept in the entire marine market. With only 60Ton of deadweight, this crane can be installed on the smallest ship without impacting on the stability, with a low power consumption of just 320kW to further decrease the demand to the vessel’s genset. Telescopic arms up to 30 meters radius, with very limited parking space; Only 6 meters required, suitable for fitting of a 40m vessels length and most spacesensitive Oil & Gas platform; Funding these improvements has relied on a costsharing formula for depending projects. This versatility will enable the owners to bid for different charters, (platform supply vessels) (ROV lifting, buoy, Anchor handling) Allowing the owner to: -engage the existing unit for multi-purpose chartering, -avoiding crane replacements due to charter requirement, -cut off mobilization time, be more competitive and increase the numbers of awarded charter during bidding, -cut off vessel downtime, saving money Heila covers all phases of project development from engineering to service assistance, having every crane fitted with the latest technology and know-how,

Lifting is inside our DNA

NEWS HEILA CRANES without losing the focus of what we can do best. Fit the crane on each owner’s vessel. Widening the bidding prospects by wide crane application A technology that can offer considerable advantages by widening the spectrum of the activities with a consequent rise for vessel charter operations. This combination will bring to owners increased fleets optimization on the installed features with consequential raise of asset value and increased turnover prospect. This means higher revenue for the ship owners. Providing to the operator key features that allow to utilize this crane in several applications. Be simple be fast Our strong skills in tailor made cranes are our peculiarity; designed and built in a very competitive time those customs built cranes do perfectly fit and answer to the customer’s request. Less required maintenance With the continuous demand for heavy duty operation in most harsh environment, during the years Heila has developed a specific anti-corrosion program that describes the complete process that every crane produced goes through, offering to operators as well solution for improving crane lifetime and decrease maintenance schedule program, with return investment for ship-owners. Maximizing Potential Accomplishing the needed maintenance and modernization is essential to creating a competitive maritime capability. This combination will bring to owners increased fleets optimization on the installed features with consequential raise of asset value and increased turnover prospect. This means higher revenue for the ship owners. Providing to the operator key features that allow to utilize this crane in several applications. Reduction of operational time Time is important. The more can be saved, the more can be utilized for other schedule activities. By simple selection in the controls those cranes are

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

capable of being operated both by winch or crane hook. Made coincide the reference point of the crane hook with the operator, through this design, allow the ship owner to decrease the operational timing, increasing efficiency, and money. With the implementation of the radio remote control the operator will have the best combination of lifting performance and visibility spectrum for the most efficient lifting operations. Continuous Growth Following the company structure re-organization on 2011, Heila has collected a serial award of prestigious projects: -supply of 4 LRs Classed Cranes for Kuwait Oil Company, says Waled Gaber “A master achievement”. -supply of crane for NOOR2 project, the biggest solar power plant worldwide built in Morocco. Crane installed on a 265meters tower. Till the recent delivery of two units certified with DNVGL destined to offshore operation for the first worldwide pilot project of submersible fishing platform. The cranes are provided with the more complex safety features according to Norvegian maritime directorate and Classification society. “Targeting excellence”.

BOCCHI NEWS

BOCCHI S.R.L manufacture hand measuring instruments in Italy Since 1986 our company manufacture here in Italy hand measuring instruments. Starting from the raw material, all complete working operations are made with the best accuracy and technology to get a top quality level products. In our Calibration laboratory , we issue the certificates to assure the operator about the real precision of each instrument. Visiting our web-site: www.bocchicontrol.it is possible to download our catalogue and all the certificates about our company and our calibration laboratory. The flexibility of our staff, enable the production of special devices even if in single quantity. It is well appreciated our possibility to assist the customers with standard and special products and this is the main difference between our company and competitors.

For many fields we are alone producing specific items: Automotive – Railways - Oil & Gas – Medical - Etc. We are at your disposal for all technical and commercial questions and ready to assure all our best support in case of your need. Vision of our booth in our many international exhibitions: BOCCHI S.R.L. – MEASURING AND CONTROL INSTRUMENTS 25037 PONTOGLIO (BS) ITALY , VIA PALAZZOLO, 41 TEL.+39-030-737252 FAX.+39-030-7376742 e-mail: export@bocchicontrol.it

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

NEWS IMT INTERMATO

Taylor made solutions with different accessories and automatics lines IMT Intermato S.p.A. was founded in 1983 and is located in a 15,000 square meter facility, with annual turnover of more than € 40 million. The production range is composed by vertical lathes for all kind of components, starting from little pieces for automotive industry to components up to 6 meters of diameter. The main fields are represented by automotive industry, Oil & Gas, Aerospace, Railway, bearings and so on. We develop also taylor made solutions with different accessories and automatics lines in order to meet all the possible customer needs. Dual column vertical lathe model VBM30.36 The double column vertical lathe mod. VBM30.36 is part of a big machines series that offer table diameters between 1.500mm and 6.000mm and turning diameters between 2.500mm and 6.700mm. These solutions, that integrate flexibility and design modularity, offers various configurations without precluding the possibility to have special solutions (one or two vertical carriage, multiple tool-holders, toolmagazines with automatic tool changer and palletized systems). The dimensional grown of IMT Intermato’s offer, match perfectly the technical choices made. It is not a coincidence that the series of turning centers VBM has to its peak machines with size and operational capabilities really important. Machines, such as the vertical lathe mod. VBM45.56 with hydrostatic tables and a capacity of 120 tons are proper of the daily capacity of IMT Intermato. Machines in which the important size, also makes important the possibility to place the operator in the best position respect to the work-piece. Hence the decision to offer the possibility to have the mobile operator platform, that encrease the ergonomic in every step. The same ergonomics is also found at the service of the productivity, as in the case of the tools, heads and accessories disc magazine with vertical movement to better follow the displacement of the crosshead and therefore reduce the idle times.

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

On the presented model VBM30.36, the movements of RAM, X-axis and table are hydrostatic. The 3.000mm table is combined to a motor of 105 kW, capable of delivering a torque of 80,000 Nm, with the possibility to accept rough pieces up to 50 tons with diameter of 3.600mm and with an height up to 4.000 mm. The mission of IMT Intermato is to allow its partners and customers to obtain safe results in short times, studying tailor-made solutions, both in terms of technology, layout of plant installation and of ergonomics, userfriendliness and easy maintenance of each equipment, with the shortest possible times for the interventions of this kind and the warranty of an efficient direct after sale service at customers’.

IMT Intermato S.p.A. Via Caregò 14 21020 Crosio della Valle Varese – Italia Tel. +390332966110 Fax. +390332966033 Web www.imtintermato.com E-mail commerc@imtintermato.it

MADE IN ITALY

VBM30.36

U S T R Y-

-IN

VL60

AUTOMATIC LINE

www.imtintermato.com

NEWS SMART PROTECTIONS

Leading company in high technical thermoplastic extrusion products and hydraulic protections Born as a “spin off” of an historical Italian manufacturer leader in the extrusion of thermoplastic tubing, Smart Protections started its manufacturing operations in March 2015 and moved to a brand new site in January 2016.

The range of products for pneumatic applications includes Tubing in Polyamide 12, Polyurethane, Polyethylene, Polyamide & Polyurethane recoils & custom made tubing made accordingly to customer’s requirements.

Smart Protections is a leading company in manufacturing high technical thermoplastic extrusion products & hydraulic protections. The technical background, the build in know-how acquired by Smart Protections, with particular focus to quality, manufacturing capability & internal R&D testing lab, are some of the strength of this “aged” startup.

The range of products for the Hydraulic applications includes a complete range of protections for flexible hoses. Kovertec, a spiral wrap for abrasion protection; Texsleeve, a textile sleeve to contain oil spills; Shitec & Shiltape, a fire proof sleeve made of fiber glass & silicon. Most products in this range are MSHA approved.

TEXSLEEVE

TEXSLEEVE® textile sleeve

TEXWRAPTM field assembling sleeve for medium high temperatures

TEXSTRIPTM multiple hose or cable containing belts

SHILTEK fiberglass, silicone coated sleeve

SHILCUT fiberglass cloth, silicone coated “flame cutting”

SHILTAPETM field wrapping fiberglass, silicone coated tape

KOVERTEC PSATM antiabrasive, plastic spiral

KOVERTEC HDTM antiabrasive, plastic spiral for “Heavy duty” applications

FLEXWRAPTM flat, plastic spiral for light applications

SHILTEK

KOVERTEC

INDUSTRIAL TECHNOLOGY

OIL AND GAS, PETROCHEMICAL, AUTOMATION

ANTIÊOILÊSPILL,ÊFLAME,ÊABRASIONÊANDÊWEATHERÊRESISTANT TEXTILEÊSLEEVESÊANDÊPROTECTIONS

TEXSLEEVE® textile sleeve

TEXWRAPTM field assembling sleeve for medium high temperatures

TEXSTRIPTM multiple hose or cable containing belts

FIBERGLASS,ÊSILICONEÊCOATEDÊSLEEVESÊANDÊPROTECTIONS, FIREÊANDÊHIGHÊTEMPERATURESÊRESISTANT

SHILTEKTM fiberglass, silicone coated sleeve

SHILCUTTM fiberglass cloth, silicone coated “flame cutting”

SHILTAPETM field wrapping fiberglass, silicone coated tape

THERMOPLASTICÊSPIRALÊWRAPS,ÊABRASION,ÊTEMPERATURE ANDÊWEATHERÊRESISTANT

KOVERTECÊPSATM antiabrasive, plastic spiral

SMART PROTECTIONS s.r.l.

KOVERTECÊHDTM antiabrasive, plastic spiral for “Heavy duty” applications

ViaÊMontorfano,Ê66Ê-Ê22032ÊALBESEÊCONÊCASSANOÊ(Como)Ê-ÊTel.Ê+39Ê031622602 Email:Êsales@smartprotections.com - Website:Êwww.smartprotections.com

FLEXWRAPTM flat, plastic spiral for light applications

NEWS RT RAPPRESENTANZE

MTM srl, developing and proposing solutions in the most diverse sectors The MTM srl ita (www.mtm-group.it) works in the electronic engineering field developing and proposing solutions in the most diverse sectors. Our team is composed by professionals whose experience has improved company knowhow in the following branches: •Motorways •Industrial Automation •Railways •Aerospace The most qualified suppliers on the market collaborate with MTM for the products development and production. The CE certification of the Roof Wind Powered Extractor was carried out by TESEO spa of Druento (TORINO), one of the most important Italian certification authority. The Roof Wind Powered Ventilator we are proposing is the result of a long and challenging development project whose target was the realization of a reliable and silent product for air extraction, at a fair price in relation to its performances and to quality of the used materials. Our roof fans (solar and magnetic) are part of the ElectroAspiroMatic lineup.

240BQ-INOX suitable for air exchange and smoke extraction. 240BR-INOX suitable for round flues MTM products, and these roof turbine ventilators, are manufactured in order to fulfill the following characteristics: •Max reliability •Long life •Mechanical strength •Suitable materials use in the most rigid environmental conditions •Optimal component sizing •Strict tests •Easy maintenance •Adequate price to product quality

The ElectroAspiroMatic offered in three versions: 240FTV with photovoltaic panel for use in very sunny sites but with poor ventilation. It’s the first solar and magnetic roof air vent.

Something more: •The market rewards the quality. •We are not looking for general consumers; we prefer to give loyalty to customers. •Less maintenance means more reliability. •The customers know what they want, inquire, make comparisons. •It is not always true that the customer prefers the most cheap product. The customer is looking for reliable and enduring products. •The best publicity is the quality of the product and not

240 FTV-INOX

240BQ-INOX

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Roof Wind Powered Ventilator

240BQ-INOX Model

240FTV-INOX Model

240BR-INOX Model

The most qualiďŹ ed suppliers on the market collaborate with MTM for the products development and production. Mail: info@mtm-group.it Technical Mail: tecnico@mtm-group.it

NEWS RT RAPPRESENTANZE

240BR-INOX

the marketing campaign. •It is impossible to supply a high quality product at a risible price. •The high quality components are expensive. The use of low quality and too cheap materials result in missing costumers. The use limits of the normal roof wind ventilators in the absence of wind are well known. No wind, no air exchange. Furthermore, when the wind is not constant, the air exchange is variable without any assurance of the flow. The Electroaspiromatic solves this problem and cancels the lack. All our ventilators are suitable for hot fumes extraction and can be used to increase the draft of fireplaces.

Press release Iran Plans to Award $15bn in New Oil Deals TEHRAN (NIOC), 07 August 2017: The next Iranian oil and gas award would be based on the framework of the agreement signed with the French energy giant Total last month over the development of South Pars Phase 11, the deputy director for development and engineering affairs of the National Iranian Oil Company (NIOC) said. Gholamreza Manouchehri stated that Iran expects to attract as much as $15 billion in foreign investments into its oil and gas projects before next April. NIOC was close to awarding the development of South Azadegan oil field. The project was the closest to finalization among NIOC’s top priority projects together with the development of South Pars Oil Layer. Last month, Iran’s Petroleum Minister Bijan Zanganeh emphasized that Asian and European companies are negotiating participation in Iran’s oil and gas development projects which would potentially need $200 billion worth of investment. Zanganeh added that Iran was already planning to absorb 65% to 70% of this sum from abroad, the minister told Iran’s Parliament.

Source NIOC

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UFS NEWS

UFS, an Italian manufacturer completes 70 years of business in production of tap tools Some UFS characteristics

UFS is an Italian manufacturer who this year (2017), completes 70 years of business in production of tap tools, for cutting internal threads. The company, situated 50 Km for Turin, with 4000 square metres of industrial building and 50 employees, has continued to evolve following the requirements of the world of mechanics and of manufacturing materials, in use over innumerable applications and developed over these decades. The results of UFS (UFS Technology Plant) research coupled with the manufacturing capacity guarantees high performance products, able to satisfy the requirements of major mechanical processing, for small and large series (automotive, oil extraction facilities, naval, wind farms, aeronautics, heavy industry, etc.) The points of strength, recognized by so many clients of UFS are: Precision, flexibility and technical support. Furthermore, the high technology applied to the tools and the control over the whole production process, carried out entirely in our own establishment, make us a safe and reliable partner. The tools are 100% made at our premises, starting with steel bar from the best steel producers in Europe, tempered and processed according to our own consolidated cycles, covered with the latest generation PVD processes. With such a process, the “UFS tap” is without doubt known as amongst the best threading tools, with an appreciable price-quality ratio.

•Young company: -50 employees, R&S, Design, Production, Sales -2 production shifts -Relatively low average age (<40 years) -Significant potential for growth, due to our own organization and the acquired capacity for ability and excellence •The UFS catalogue, available on the site, offers a vast range of products, with over 8500 articles covering various standards of threading (M, MF, G PG, UNC-UNF-etc), from 2 mm to 160 mm, all complete, in steel with a high content of vanadium and cobalt, from powder (PM), with various types of product •Extensive product availability in stock; the warehouse holds over 500,000 taps for threading, contained in the “tower” of the automatic vertical store. A large Company investment to satisfy Clients with a consignment service within 24 hours of the client’s order. •Flexibility: Capacity for making taps to order from the Client’s or UFS design, supporting the client in fine tuning for use in their process. •Export: Greater than 50% of the global product sold, with presence in Europe, Asia and Latin America (commercial development continues, with investment in the search for Distributors in areas not yet covered). •The main applications of UFS taps: -Automotive (engine block, motor shaft, gear box, con rods, wheel hubs, tractor parts, car and lorry oil filter plate threading. -Fittings, valves and fittings, nuts -Naval industry -Wind generator plant enclosed in “Special Applications”, brochure viewable in “News” on the website www.ufs.it Contact us on +39 0124 818001 a productive day to all

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NEWS PEDROLLO

Pedrollo S.p.A., innovation and quality are the driving force of growth

Pedrollo S.p.A. is among the global benchmark companies for the water pumps industry and one of the main firms in the mechanical sector in the NorthEast of Italy, the country’s most industrialized area. Founded in 1974 by Silvano Pedrollo, president of the society (today along with his son Giulio and his daughter Alessandra as CEOs), the company has a global vocation while producing 100% in Italy. Indeed, while Pedrollo exports 90% of products in over 160 countries, their design and manufacturing stay in San Bonifacio, in the surroundings of Verona, where their plants constitute a proper industrial district of over 120 thousand square meters. The company turnover, with six direct commercial branches worldwide, exceeds 170 million euros with almost 470 employees. Including its five subsidiaries, Pedrollo Group as a whole produces a 230 million turnover with almost 900 employees. For over 40 years since its establishment the firm has never dismissed one single worker nor has it used unemployment benefits.

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Pedrollo manufactures – in highly automated plants – 2.5 million water pumps a year in the submersible, drainage and surface ranges, for domestic, agricultural and industrial use. Certifications and controls guarantee competitiveness to a society reinvesting all earnings in research and development and implementing original solutions in the mechanical, design and electronic fields. This intellectual property of creativity and technology is protected by over 150 patents as well as by a consistent fight against counterfeiting, defending Made in Italy innovation. Pedrollo has been very active in the Gulf area ever since its first years and can count on its own direct branch in Dubai, offering a fast and accurate service for its loyal customers in the neighbouring countries, representing a significant part of its international business. The entrepreneurial vision is sustained by ethical principles and respect for the human being, aiming at a sustainable development which is carried on through several social responsibility activities in support of culture, education, health and the environment in emerging countries. For Pedrollo, water handling is not just its core business, but also a social commitment: thanks to its Water Project it has so far realized 1200 wells worldwide, quenching over two million people’s thirst.

2.5 million water pumps manufactured every year

ITâ&#x20AC;&#x2122;S TECHNOLOGY

P A S S I O N S O L I D A R I T Y I N N O VAT I O N M A D E I N I TA LY

ELEVATED FLARE SYSTEMS EQUIPMENTS

Mor Nguirane Dott. Ing. Mor Nguirane Chemical Engineer

As mentioned in previous issue, here we will discuss about main components of elevated flare systems. Elevated flare system can have different components following its purpose, the composition of relief gas, environmental conditions. Itâ&#x20AC;&#x2122;s mainly composed by a tip, a pilot or ignition device that ignites the relief gas because the discharge may be either continuous or intermittent. An ignition and control panel to ignite and control pilot, a purge system to avoid flame flashback in to the stack. A stack to carry the discharge gas to the tip and in case of self-supporting flare to support the overall system. In between flare header and the stack, a Knockout Drum (KOD) and a Liquid Seal. The KOD is used to separate liquids in within the exhaust gas stream and limit liquid droplet size entrained with gas to the flare. The liquid seal is design to prevent flame from flare riser back to flare headers and avoid air ingress into flare system during sudden temperature changes leading to condensation and maintain positive system pressure. Flare system may also include control valves, utility piping which include air compressed pipe, fuel gas, steam pipe along the stack.

FLARE TIP:

Flare tip is designed for a high combustion efficiency of relief gases, an allowable noise level and optimum smoke suppression (when required). Relief gas exit velocity is a design parameter which influence tip diameter and pressure drop. At the same flow rate of relief gases, a small tip diameter leads to high exit velocity (consequently allow the flame to lift off the tip), high pressure drop and noise. While a large tip diameter leads to low exit velocity so low pressure drop, a slow combustion and flame return in the tip which can reduce its service life. Therefore, the tip diameter is a balance of a limited pressure drop and noise, a suitable exit velocity to guarantee flame lift off and avoid flame return. Usually itâ&#x20AC;&#x2122;s up to the supplier to provide the most suitable tip diameter following user requirements.

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Based on the exit gas velocity, flare tip can be sonic or sub-sonic. API 521 recommendations are a 0.2 Mach in normal release conditions and 0.5 Mach in emergency relief for sub-sonic flare and a 1 - 0.8 Mach for a sonic flare. The exit velocity can also be subject to regulations f.e. VOC flare tip in USA with the 40 CFR 60.18 requirements. Flare tip are equipped with pilots, a windshield and flame retention ring to provide flame stability and nozzles for steam or air in case of assisted smokeless flare. Pilots are critical for relief gases combustion ignition and they

should always provide flame for reliable ignition of exhaust gases.

Indeed, they are designed as API 537 recommendations, to remain lit and capable of being relit at wind speeds up to 160 km/h under dry conditions. Flare tip can be classified upon operating pressure, smoke suppression, single point or multiple point burners etc... The most common flare tip are: 1. Open Pipe flare tips or Standard flare tip used for combustion of gases that do not produce smoke (f.e. light hydrocarbon), gases with a low heating value, or for installations where smokeless combustion of heavy hydrocarbons is not required. (see fig.1 on left) 2. Smoke Assisted Flare tip is like open pipe flare tip with steam injection system. Steam injection is provided reduce the smoke formation (see fig.1 on right). 3. Air Assisted Flare tip: when either steam nor assist gas is available for smoke suppression, blowers can be used to inject combustion air directly into the waste gas stream as it exits the flare tip. Combustion efficiency of flared gas is increased by providing air flow which will reduce smoke formation. 4. Gas Assisted Flare tip: tip with high pressure gas injection. This will increase the turbulence at flare tip and reduce the smoke formation. Fuel gas can be generally used as assist gas. Fuel gas injection can be either continuous or initiated manually based on monitoring of flare tip. 5. Coanda flare tip: they use the Coanda effect to entrain and mix air into the hydrocarbon gas stream. The Coanda effect is a gas-adhesion principle that dramatically enhances the combustion process.

The air turbulently mixes with the gas flow, resulting in high-efficiency combustion. Smokeless, low radiation combustion can be achieved without the need to introduce utility steam or air. 6. Multiple nozzle flare tip: They are used where high flare gas pressures are available (1 barg and up) and where it is preferred to have some smokeless burning capability and also lower radiation levels. These kinds of flares are used for HP flare application. They have good combustion efficiency and less chances of smoke formation.

FIG. 1: left: standard flare tip, right: steam assisted flare tips

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High temperature is reached during the combustion and flare tip components material must guarantee an excellent mechanical stability and a corrosion resistance at such temperature. Most used material are stainless steel alloy: AISI 304/AISI 316/AISI 310 and high-performance alloys: Incolloy and Inconel mostly. Flare ignition and control system: Flare ignition system are pilots and pilotsâ&#x20AC;&#x2122; ignition device. Pilots are necessary to achieve optimum flare reliability. Critical flaring system such as sour gas, ammonia flares must operate pilots, continuously monitor them and have a reliable ignition system. Pilot gas supply should be stable and continuous. The number of the pilot burners should be determined following above API 537 recommendation in table (1). The pilot gas flow to achieve the required duty is determined by the fuel gas composition.

MINIMUM NUMBER OF PILOTS 1 (2 for toxic gas, redundancy (2)) 2 3 4 5

FLARE TIP OUTER DIAMETER, DN up to 200 > 200 to 600 > 600 to 1050 > 1050 to 1500 > 1500

Table 1: API 537 recommendations for minimum number of pilots and flare tip outer diameter. (2) Good design practice suggests a minimum of 2 pilot for redundancy (more reliable).

The most widely used flare pilot ignition system is the flame front generator (FFG). The FFG remained the most reliable pilot ignition system. With FFG, a compressed air and fuel gas are metered through control valves into a mixing chamber located at grade. Downstream of the mixing chamber there is a sparking device to initiate the flame front. The ignition line from panel to flare pilot is filled with flammable fuel gas- air mixture and spark introduced. Mixtures ignited and flame front travels through piping to ignite pilot at flare tip. The great advantage of FFG is that the flow controls and the sparking device are at grade far away from harmful radiation level and can be serviced while the flare is in operation. Systems can be fully automated or manual.

Fig. 2: An automated FFG ready for installation

Besides FFG, the high-energy ignition (HEI) system can be used. Spark ignition at the flare pilot nozzle is simple and easy to automate. With HEI systems, electrodes capable of high energy or high voltage discharge are located near pilot tip for the spark generation. In some cases, the service life of the sparking device may be shortened due to continuous exposure to the pilot or flare flame once ignition is established. This can be a problem because neither the flare pilot nor its igniter assembly can be replaced while the flare is in operation. Due to its importance, pilots flame are monitored. Pilot status can be determined by several means including heat, ionized gas, light or sound generated by the flame. To provide a reliable control of pilot status thermocouples, flame ionization detection, IR or UV systems and acoustic systems can be used. All signals and alarms from control devices are collected in the control panel and then send to control room. Purge system: Purge system prevents air infiltration into the flare system at low flow rates and reduce the amount of continuous purge gas injection into flare stack. Purge system design can be a Velocity Seal or Buoyancy seal known as molecular seal. Velocity seal is the simplest of purge system and takes the form of a truncated cone normally situated just above the flare tip inlet flange (see fig. 3). It provides the flare system with a physical barrier to air penetration down the inside wall of the riser and maximizes the velocity of the purge gas in the open center of the riser, further reducing the risk of air ingress.

Fig. 3: Flare tip with velocity seal (Top view)

Molecular seal offer best performance in terms of purge gas flow rate reduction. It is effectively a pressure vessel installed just below the flare tip within which labyrinth path are design for purge gas. The seal is normally flanged between the flare tip and stack and is designed to prevent air from entering the flare system. The molecular seal has the disadvantages of significantly adding wind loading to the stack meaning further critical impact on flare structural design.

Flare Stack

Main flare stack are: 1. Self-supported stacks: this is the simplest and most economical design for applications requiring short-stack heights (up to 30 m max. 50 m). As the flare height or wind loading increases, the diameter and wall thickness required become very large and expensive. 2. Guy wire supported stacks: this is the most economical design in the 30 m to 105 m height range. The design can be a single-diameter riser or a cantilevered design. Normally, sets of 3 wires are anchored 120 degrees apart at various elevations. Guy wire stack required a wide available area. 3. Derrick supported stacks: this is the most feasible design for stack heights above 105 They use a single-diameter riser supported by a bolted framework of supports. Derrick supports sometimes are chosen over guy-wire-supported stacks when a limited footprint is desired. Knockout Drum (KOD)

Stack reliability is based on structural criteria. Structural design is the most challenging part during flare system design and requires a complete knowledge of standards, local regulations and good design practice. Refer to API standards and local regulation for a suitable structural design of the stacks. KOD are pressure vessels located within the main HP and LP flare headers. They are designed for the removal of condensate and entrained liquid to prevent liquid carryover and possible flaming rain. This is achieved primarily by increasing the flow area, thus reducing the gas velocity and allowing the heavier entrained liquid droplets to fall from the gas stream, into the base of the drum, where they are collected and discharged by pumps. KO drums are normally designed to remove 300 to 600 Âľm diameter droplets. This specification together with exhaust stream properties define the overall dimensions of KOD.

Water Seal (WS)

Water seal is designed to either protect the flare header from flash back or divert the gas flow to either a staged flare or from a flare gas recovery system to a flare. This is achieved by directing the flare gas through a seal usually formed by water. The depth of the liquid determines the system back pressure so in some cases it is also used to maintain a positive pressure in upstream piping. Mixture of water and glycol or antifreeze liquids are used when low temperatures gases are involved. KOD and Water Seal can be merged in one equipment forming the base of the flare stack (see fig. 4).

Fig. 4: A vertical KOD-WS ready for transportation and installation. Dimensions of KOD-WS are diam.: ~ 4 m and H ~ 15 m.

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API 520 ,521 and 537 standards are the pillar for the design and manufacturing of flare systems. Obviously national regulations and local environment are also considered during the design.

Biography: API Standard 521. Pressure-relieving and Depressuring Systems. API Standard 520, Part 1. Sizing, Selection, and Installation of Pressure-relieving. Devices. API Standard 537. Flare Details for General Refinery and Petrochemical Service.

INDUSRIAL TECHNOLOGY editorial office

NEWS TURBODEN

Organic Rankine Cycle: an effective solution for heat recovery in the Oil & Gas industry

In the Oil&Gas supply chain, several processes produce a considerable amount of heat, currently wasted in the atmosphere: Associated Petroleum Gas (also known as flare gas) characterizes the upstream, whereas high-temperature refining processes are typical of the downstream. In the middle, the transport of both oil and natural gas requires a not negligible amount of energy. In this context, pipelines are the preferred choice where gas compressor stations (or oil pumping stations) usually operate open-cycle gas turbines to pump the products along the pipeline. Gas turbines are a simple and reliable technology, but they are not very efficient and they waste a considerable amount of energy in the atmosphere through the exhaust. Specifically, when analyzing the natural gas transport, it is possible to define the typical configuration of a gas compressor station, where several gas turbines with limited capacity (< 50 MW each) work in parallel to drive natural gas compressors. Such small-to-medium size gas turbines do not allow the implementation of traditional combined Rankine Cycle. Indeed their exhaust gas temperatures and flow may not be sufficiently high, especially under partial load conditions, to generate steam at the conditions needed to achieve a high overall electrical efficiency, while maintaining good flexibility. An alternative, viable and effective solution is the implementation of a combined cycle based on the Organic Rankine Cycle (ORC). ORC technology, thanks to the use of specific organic working fluids, permits an efficient exploitation of high-

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to-low temperatures exhaust gas streams, as it could be the case for smaller gas turbines, especially when working on poor quality fuels. In addition, the specific features of the organic fluids used lead to relevant technical advantages, such as high turbine efficiency (up to 90%), low mechanical stress of the turbine (low rotational speed and low tip speed), no blades erosion, no oxidation, high efficiency at partial loads and with low temperature sources. These characteristics result in an overall heat recovery system that is completely automatic, with simple start-stop procedures and quiet running, and that has high availability and flexibility while maintaining long lifetime (>20 years) and minimum O&M requirements and costs. Considering also that the ORC unit can be air condensed (therefore ensuring an operation with no water consumption), the ORC technology is perfectly suited for application in areas where water supply can be problematic or even impossible. Among its 300 ORC plants operating worldwide and other 50 units under construction, Turboden has fieldproven experience in combined cycle projects with different plants exploited as bottoming cycle of both open cycle gas turbines and reciprocating engines. The latest contracts awarded in this field are located in Uzbekistan, where two Turboden power plants are under construction, recovering heat from three GE LM1600 gas turbines and one GE LM2500 gas turbine respectively.

NEWS EMIRATES STEEL

Emirates Steel, the only integrated steel plant in the UAE About Emirates Steel Emirates Steel is owned by SENAAT, the UAE’s largest industrial conglomerate and a driving force for implementing the Abu Dhabi government’s industrial diversification policy. Strategically located in the Industrial City of Abu Dhabi, some 35 kilometers away from the heart of the city of Abu Dhabi, Emirates Steel is the only integrated steel plant in the UAE, utilizing the latest rolling mill technology to produce rebar, wire rod and heavy sections.

Emirates Steel’s vision is to be a world class steel manufacturer providing the highest quality products, services and solutions to customers and maximize returns to shareholders and its mission is to provide the construction, manufacturing and industrial sectors with their requirements of high quality steel products.

Established in 1998, Emirates Steel grew in a relatively short period of time from a simple re-roller of imported steel billets to a complex integrated manufacturing plant, using modern solutions to tackle traditional industrial problems to generate value for its various stakeholders. In 2012, the Company began producing at a capacity of 3.5 million MTPA, following two expansions and the investment of around AED 11 billion (US$ 3 billion). Emirates Steel’s underlying business goal is to be an efficient and competitive producer of finished steel products. To achieve this, the Emirates Steel continually and significantly invests in expansions in the areas of processing, manufacturing and information technology. In addition, these investments help to improve product and service quality, reduce the Company’s environmental footprint and increase safety for workers and customers.

Rebar

Heavy Section

Steel Making | Beam Blanks

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‫ﻧﺆﺳـﺲ ﻟﻠﻤﺴﺘﻘﺒـﻞ‬ ‫ﱢ‬

ARTICLE NEWS

Shaping The Future

www.e mira t esst e e l.c o m Emiratessteel_uae

Emirates Steel

Press release Guinea: Total reinforces its exploration in West Africa Paris, October 9, 2017 – Total and the National Office of Petroleum of Guinea (ONAP) signed a Technical Evaluation Agreement to study deep and ultra deep offshore areas located off the coast of Guinea Conakry, covering approximately 55,000 square kilometers. “By taking this position on a new under-explored area, Total pursues its exploration strategy targeting deep offshore prospective basins,” declared Kevin McLachlan, Senior Vice President Exploration for Exploration & Production at Total. “Therefore, Total has the opportunity to evaluate a very large area, located in an extension of the prolific Mauritania/Senegal basin where we already are. This will allow us to capitalize on our know-how and experience acquired in West Africa.” Continue to page 45

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NEWS VERONESE TECHNOLOGY

Veronese Technology, an operating company in Fire Protection field

‘’No company, however small, may have the beginning and the end without these three things: meaning with no power, without knowledge and without passion’’ (Anonymous Florence Quote – year 1300). Veronese Technology is an operating company in Fire Protection field. Paolo Veronese, the company leader, is grown in this field so far from a family experience of 40 years. Veronese Technology has a problem solving working approach, by trying to figure out the customer’s needs or problems, and offering a sized solution to withstand any need with excellent price-quality ratio. Thanks to a close synergy with the SICURNET network, Veronese Technology is able to guarantee a widespread and homogeneous assistance throughout the Italian territory. Veronese Technology has introduced for a long time a continuous development process towards quality and standardization of its operations which help us to be distinguished in the National Fire Protection sector. Veronese Technology includes a well specialized Fire Protection and Prevention office, which uses technologically advanced solutions to solve any kind of problem and guarantee excellent performance and/or consultancy services. Who’s Sicurnet? SicurNet S.c.r.l. is the first national network of safety operators. It is an operating company for safety, prevention and fire-protection. SicurNet S.c.r.l. provides to

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its users vanguard services, in-depth know-how in legal, technical and commercial matter, selected and guaranteed products. Thanks to the synergy of the national network, SicurNet, globally, deal with safety matter from regulatory advice going by a catalog of more than 1,200 products to reach the territory. SicurNet S.c.r.l. has Concessionaire and Affiliate network covering the overall Italian territory, with over 70 technical and sales agents and more than 200 technicians. SicurNet S.c.r.l can provide assistance services, training, etc. Each Concessionaire and Affiliate can carry out all technical services (maintenance according to UNI regulations, testing, plant design, Personal protective equipment and accident-prevention). The Sicurnet Concessionaires have some of the most well-equipped workshops in Italy and, thanks to the synergy of the group, can satisfy even the most demanding customers. Most Concessionaires are also members of the company and are ISO9001 certified. Sicurnet annually delivers more than 400 extinguishing systems, 1,100 detection systems, moves over 470,000 fire extinguishers (refills, testing, sales), carries out training courses to 14,000 people for corporations and big companies.

Email: info@veronesetech.com

FIRE-PROTECTION

Numero verde: 800 910 626

IT’S NOT AN ISSUE FOR US

According to the terms of this agreement, Total will have a year to assess the potential of the basin on the basis of existing data. At the end of this period, the Group will select three licenses to start an exploration program. As part of the agreement, Total will also train ONAP staff to develop their technical skills in exploration and production. Total is the first distributor of petroleum products in Guinea. Active in the country in Marketing & Services activities through its Total Guinée affiliate, the Group owns a retail network of 150 service stations, and a 47% stake in SGP (entity managing the country stocks). Total Guinée is also present in aviation activities operated through the SOMCAG depot (with a 66% share).

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NEWS CARTUBI

Adriatic sea shipyard a long history of making history Cartubi Shipyard is a private owned Company operating in shipbuilding sector since 1972, located in Trieste (Italy) at the highest point of the Adriatic Sea. The company is leader in the market for the construction of new building, repair, conversion, maintenance and refitting services for the maritime, offshore and yachting industries. Indeed, Cartubi is certified according to the UNI EN ISO 9001:2008 specifications from 2006, and has obtained a SOA certification, OS 18 and OG 7 certifications, OHSAS 18001 in accordance with ISO 14000. Thanks to its high engineering profile and to the outstanding efficiency of the production department, Cartubi has developed a specific expertise in the Oil & Gas industry with consolidated experience in development and realization of on-shore and off-shore plants. Cartubi is able to guarantee skills, experience and support in the whole world with swift and efficient solutions in the Oil & Gas industry, specifically for:

Plant planning & design Process & Flow Assurance Project management Planning Contract Procurement HSE and Safety Conceptual-detailed Design Well and Sub-Surface Engineering General Installations Piping and Structures Construction (welding department certified by RINA, Lloyd Register ABS, Bureau Veritas, Germanischer Lloyd) Maintenance Operations and Support services Cartubi has consolidated the collaboration with prominent Clients like Saipem, ENI, Shell Exxon, Allseas and SUBSEA 7. Cartubi opened the first ParkerStore Product Center in Italy and the staff started to use PTS codes for replacement.

contact: dept@cartubi.it g.miscioscia@cartubi.it www.cartubi.it

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SÃ¸rkilen 8,1621 Fredrikstad, Norway

valves SA3

valves SA5

deep well cargo pump Manufacturer and supplier of vital parts for ship, offshore and industry BLIND FLANGE VALVES CARGO PROCESS VALVES CARGO PUMPS VALVES Type Approved by Bureau Veritas and accepted by DNV,ABS,LRS and other major Classification Societies

tel: +47.69345060 cell: +47.93667387 e: torbjon@seutmaritime.no www.seutmaritime.no

NEWS STHEMMA-THOMAS

STHEMMA-THOMAS bandsawing machines are produced in Italy since 1951 STHEMMA-THOMAS bandsawing machines are produced in Italy since 1951. The experience gained over the years and the market demand, led to the creation of a new bandsaw DIGITAL semi-automatic bandsaw machine MODEL SAR 610 SA GDS THOMAS with the quality that has always distinguished the company brand.

NEW Heavy duty semi-automatic bandsawing machine for large metal profiles. CUTTING CAPACITY

0° 45° DX 45° SX 60° SX 60° DX

500 500 500 320 340

500 500 500 300 320

610 X 500 500 X 230 500 X 230 320 X 245 340 X 265

Outstanding efficiency, quality and sturdiness. Low working table to ease loading of heavy materials. Hydraulic vice. Two ways miter cutting (60°-0°-60°). Electronic controller very easy to use with digital display touch screen giving detailed information on piece-counting, working times, machine status, alarm and self diagnosis.

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Replaceable working table. Hydraulic blade tensioning. Cast iron saw frame on twin tapered bearings and ring nut to provide greater stability. Precision blade-guide with hard metal pads, bearings and anticorrosion treatment. Mechanical blade speed variator (INVERTER) Vice with quick lock lever. Automatic quick blade approach to the material. Cutting cycle: Vice locking of material to cut – saw band starts running – saw frame gravity down feed – saw band stops at the end of the cut – saw frame lift. New multi-function controller “DIGIT” with icon keys. Control over each functional part of the saw with possibility of full personalization of parameters as for example programmable piece counter, different start mode and blade speed control. Include accurate self diagnosis. TECHNICAL FEATURES Machine bed in thick metal works exclusively made by domestic workshops. High level machining and finishing of the parts. Vice and saw frame in cast-iron providing high stability and vibration free cutting. Side-to-side mobile vice with quick pawl and rack approach system. Mechanical blade tension with hand wheel. Precision bladeguide with hard metal pads and roller bearings. Anticorrosion treatment with electrolytic nickel-plating and galvanization zinc plating ensure long lasting cutting precision. Electric motor and reduction unit from domestic ISO certificated manufacturers. Electric installation according CEE regulations. Set of fuses against current overload. Motor protected thermal feeler. Safety micro switch on the blade protection. Coolant liquid with electro pump and crucible. Severe tests on mechanical tolerances, electric installation and final performance test.

A NAME YOU CAN TRUST SINCE 1951

NEW 33 MINOR

LEONARDO 450 TMS-G

TMS 400 corpo unico

BENDAMAX

CARAVAGGIO SAR 480 SA GDS

www.sthemma.com

bandsaw machines and more ITALY

NEWS BONFANTI

Expertise and innovation in material handling and production logistics GENERAL

BONFANTI STANDARDS AND QUALITY

BONFANTI owns a proven experience in development of specific solutions in the segment of material handling and production logistics. Our company staff has the aim to plan the most effective strategies in order to facilitate material handling with the consequent optimization of process timing, allowing in this way to our clients to increase the profitability of their activities, guaranteeing maximum level quality and safety standards.

BONFANTI equipment is designed using FEM and ISO standards in accordance with the MACHINERY DIRECTIVE for CE marking.

Expertise and innovation in every branch of activity are the key words of BONFANTI design and development. Our range of products represents the optimized response to all requirements of the clients: from material handling to equipment feeding, from warehousing to process control and monitoring. BONFANTI is involved in design, production and installation of:

Their dimensioning, besides the standards, takes into account both the particularities of the service as well as the conditions present in the work area where they are going to be used. Since long time already BONFANTI has been operating under the control and quality assurance regime certified ISO 9001 for the following activity fields: design, fabrication, installation, commissioning and after sales support. Paying maximum attention to the standardization of spare parts and proposing Spare Part Kits carefully chosen, BONFANTI offers to the Clients the opportunity to contain the costs of their supply and to minimize the reparation times (and production loss times) that, consequently, generate costs much higher than those dedicated to spare parts.

• lifting equipment, • material handling and storing equipment, • SW applications and systems. BONFANTI also provides consultancy and turnkey projects in EPC organization (Engineering, Procurement and Construction) for the supply of complete factories and systems. Our product range includes: • standard lifting equipment (man-operated), • other material handling machines and systems, • automatic warehouses, • process monitoring and control, • general engineering.

Our mission is to the clients whose of profitability of internal logistics

BONFANTI has a dedicated line of products for different industrial sectors, offering products that vary from relatively simple maintenance cranes and/ or other lifting equipment up to specific process or heavy duty equipment with capacities up to a 400t.

The “HDC” equipment is studied to respond to the specific requirements of this extremely heavy duty sector such as:

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offer expertise and products to main objective is the increase their company activities and of efficiency.

BONFANTI FOR STEEL - HDC EQUIPMENT In order to provide valid replies to Client requests for always bigger productivity, BONFANTI has developed the “HDC” range of products dedicated to steel industry, able to satisfy always more complex operational requirements with the increase of uptime and reduction of time losses.

• safety,

BONFANTI NEWS • reliability, • highest performance levels. This range of products consents to cover all the production process handling starting from row material/mineral/scrap going all the way to the final phases dedicated to storage and dispatch areas. Since every application inside the steelworks presents its own particularities, requiring specially designed solutions, BONFANTI has diversified its “HDC” range based on various stages of the production process. Being orientated toward continuous improvement, the solutions applied on “HDC” equipment get constantly updated to make them always more suitable to solve specific issues related to this sector such as: • presence of heat sources and dusts, • management of limited maintenance periods, • operators safety.

BONFANTI FOR PICKLING - “PP” AUTOMATIC EQUIPMENT The “PP” equipment permits a fully Automatic management of the material handling for the pickling plants. The typical destinations are: Wireworks, Fastener and bolts productions The main features of these systems are:

The design basis of “HDC” equipment assumes maximum care to the aspect of standardization of mechanical and electrical parts in order to make less burdensome the supply of spare parts. All this consents to provide to the end users the experience and products whose main objectives are the increase of productivity and logistic efficiency with particular regard to the increase of safety and to reduction of the maintenance costs. BONFANTI FOR HEAT TREATMENT AUTOMATIC EQUIPMENT

-dimensional verification of the material, -automatic positioning of the material (to be treated and treated) in a complete process area including the loading of the furnaces, of the annealing water baths and of the cooling platforms. -automatic storing in WIP Warehouses for the material to be treated and treated, -automatic evacuation of the treated material from the working area, -process data exchange with ERP and MES external applications.

The “HT” equipment are designed to manage AUTOMATIC handling and storing activities for the Forging/Heat treatment processes. The typical destinations are: forging, wireworks, fastener and bolts productions. The modularity of the “HT” solutions permits to realize a complete engineering of the logistic processes.

-designed and produced to operate in corrosive and heavy environments typical of the pickling plants, -anti-sway mechanical system to avoid any oscillation during the execution of the handling process, -complete management of the working cycles, -automatic positioning and execution of the movements of the material between the pickling tank s , -complete control and certification of the dipping times, -different working cycles in base of different kind of material, -possibility to handle, at the same time, different kind of materials. BONFANTI FOR STORING - “WS” AUTOMATIC EQUIPMENT The “WS” equipment are designed to manage the AUTOMATC storing of material having big dimensions and/or heavy weight (like Steel and Aluminium coils, steel billets, brass billets and profiles, Aluminium and steel plates, profiles, bars).

The main features are: The main features are: -anti-sway mechanical system to avoid any oscillation during the execution of the handling/storing process, -automatic identification of the material to be handles ,

-anti-sway mechanical system to avoid any oscillation during the execution of the storing process, -automatic handling (aerial with automatic stacker

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NEWS BONFANTI cranes and ground with combination of conveyors and shuttles according at the logistic and cycle constrains of the application) of the material during the receiving (input), storing and releasing (output) of the material, -automatic verification of the material dimensions before the storing, -automatic storing of the material in base of the availability of the space inside the warehouse and in base of the preconfigured storing logics, -complete management of export (pickup) lists in order to automatically provide the material in the output bays in base of the required retrieval list, -automatic reordering of the warehouse in order to optimize the space use and to minimize the future storing/retrieval cycles,

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-data exchange with ERP and MES systems for the receiving of the material data, the picking list and for the transmission of the warehouse storing cells and the I/O missions. BONFANTI FOR PLASTIC BONFANTI is market leader for Automatic handling, storing and packaging systems for the Plastic Film Production. A complete range of equipment and systems is available to satisfy any process requirement in this production process. More information is available on the BONFANTI website (www.bonfanti.it)

RODITOR & PHILADELPHIA NEWS

Roditor & Philadelphia, one of the most important manufactures of products in the world History

Roditor & Philadelphia is today one of the most important manufactures of products for robotic and manual polishing and metal surface treatment in the world. The historic company, Confezioni Dischi Roditor, was born in 1958 in Verolanuova with the objective of supplying the local customers in the metal polishing. During the years Roditor & Philadelphia gained greater stature and popularity on the national market, and the products began to be used by a growing number of companies. At the beginning of the 70â&#x20AC;&#x2122;s, to satisfy the requirements of the customers, Roditor & Philadelphia decides to complete the production range of buffs introducing the production of the abrasive compounds, with the assistance of an expert manufacture who was operating into the local market. In 1972, the partnership between Mr. Giovanni Pugnetti and Confezioni Dischi Roditor, forms the company Philadelphia Chemical, the name took its basis from the street the company was set up. In 1980 the merger between Confezioni Dischi Roditor and Philadelphia Chemical created Roditor & Philadelphia birth. In 1991 Roditor & Philadelphia put together the production department of buffs and abrasive compounds and in 1999 combine the

Steel Wire Brushes

production, the management and the sales offices into the same facility located in the present headquarter in Via San Donnino 13 Verolanuova (BS). In 2002 the company obtains the Certification UNI EN ISO 9001 for its Quality Management and in 2016 the certification OHSAS 18001 for its Occupational Health and Safety Management System. Today Roditor & Philadelphia solutions for the surface treatment and metal finishing are used all over the world.

Philosofy and quality

The continuous and steady research, the technical improvements of our equipments, the use of high quality raw materials are the basic principles of the company philosophy. Thanks to this way we help our customers to reach operational advantages, such as the upgrading finishing, the progress of output results, the cost optimization, the working cycles simplification. The increase of research and development activities; the raise of the standard production and the level of customerâ&#x20AC;&#x2122;s satisfaction; the investment in the production and storing areas; the investment in new and up-to-date machineries are the main concepts of the quality policy of our company, which is oriented to the success of our Customers.

Brushes and Cylinders

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NEWS ICEL

Industria Componenti Elettronici S.r.l. since 1960 your sourse for plastic film capacitors Founded in 1960, Icel s.r.l is worldwide known as high quality producer of plastic film capacitors. Located in Castellanza (VA), at about 25km from Milano international airport Malpensa, the facility spreads over 8000 m2 land surface. Following the changes of the Market, Icel s.r.l. started as a small manually assembled manufacturer to become the fully automatized company that is now, able to produce higher volume keeping the best quality class level. The Icel s.r.l. production history can be divided in 3 main periods: 1.60’s and 70’s: consumer market, mainly for electronic appliances; 2.80’s: telecommunications market, low tolerance capacitors; 3.since 90’s to present: power applications, radial/axial executions and box with lug terminals. The leading philosophy is high quality and reliability, as well as design high performance and long life components: Icel s.r.l. adopts 100% screening and test during the production cycle at final controls and guarantee a full traceability of the productions. Since 2015, the new factory building increased the production capability and room availability for new machineries. It improved the manufacturing environmental-climatic control with the expansion of the testing facilities and R&D. The new data acquisition system, with a complete and detailed monitoring and tracking of the production data, allows statistical data analysis. Finally, new generation fully automated assembly machines, based on robot technology, increased the custom executions with more flexibility. Icel s.r.l. group presently: •Includes Vematron s.r.l., a distributor of electric and electro-mechanic components, testing and measuring instruments and production accessories. •Shareholds A.B.M., specialized in automation, design and production of custom manufacturing machines and testing equipment. The production is mainly based on power capacitors, particularly specialized in the design and production

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of custom capacitors with a globally recognized high technological and qualitative content. The main application fields of products are: UPS, INVERTER/ CONVERTER, MOTOR CONTROL, WELDING, BATTERY CHARGER, INDUCTION COOKING, MEDICAL, TRACTION AND GREEN ENERGY (FOTOVOLTAIC, EOLIC). Icel s.r.l. exports about 65% of its total production all over the world, in particular in U.S.A., European markets, Taiwan, China and Korea. The strong focus on customer needs is definitively one of Icel s.r.l. strengths that for example induced to adopt, about 30 years ago, lug terminals executions for direct mounting on power modules with very low inductance. Being the first to produce and commercialize this kind of capacitors, nowadays this represents a globally used technology for this field application. In conclusion, Icel s.r.l. has been capable to reach very different markets all over the world thanks to: •Long history know-how •Flexibility and service •Design and production of custom capacitors •Support and cooperation

Web site: www.icel.it Mail: icel@icel.it

NEWS VOLVO

Volvo’s rotating pipelayers – Unique ‘all-round’ A new dimension in pipelaying; Volvo pipelayers’ 360 degree upper structure swing capability enables infinite pipe placement possibilities around the machine and even unloading and stacking pipe, with no undercarriage movement.

the boom tip display green, amber or red, indicating the state of the load to other operators, ground personnel, but, especially, to the lowering-in foreman, who can instruct other operators to take up some of the load if necessary.

360° degree upper structure swing allows for infinite pipe placement possibilities around the machine Pipelayer to excavator convertibility, with no loss of power/performance in either configuration thanks to perfectly matched hydraulics means they need never be idle. Their tipping capacities - 55 t (PL3005E) and 96 - 110 t (PL4809E, with additional counterweight) handle even the heaviest pipe with ease. Standard, auxiliary hydraulics can power hydraulic attachments, such as pipe facing machines and screening buckets. An Attachment Management System can store up to18 attachment pre-sets with hydraulic flow (standard) and pressure (optional) adjustments to match the attachment and the operator can even select which joystick controls the winch.

Conversion from pipelayer to excavator, with the optional digging kit, with no loss of power or performance in either configuration. Machines need never be idle. The long boom (with optional, 2 m extension), provides a higher hook height for better work positioning and benefits tie-in operations, unloading and stacking. The extension can be swung back if not required. A ROPS certified, hydraulically elevated cab improves visibility to the trench and laterally and both rear and side view cameras are fitted; the images viewable individually or together on the in-cab monitor.

Safety features abound. A wide footprint and low centre of gravity give excellent stability. An on-board, stateof-the-art, Load Management System permanently monitors slope inclinations – fore/aft and lateral – boom angle, orientation and load up to a 35 degree slope, feeding an accurate calculation of the safe working load (85% of the tipping load) and the load on the hook to the in-cab monitor. The operator always knows what he can lift safely. External light bars mounted either side of

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On slopes, the upper structure swing and swing lock allow the boom to be positioned uphill and locked, keeping the load in front for safer load management and reducing wear on components. No dismantling required for transportation; just 15-20 minutes to load on a truck, resulting in huge savings in transportation costs, with minimum production time lost. Volvo pipelayers : Unique concept, unique features, unique opportunities.

All round ability

raises pipelaying to new heights

With its unique, 360° rotating upper structure, the PL4809E from Volvo Construction Equipment offers infinite pipe placement possibilities. With a huge 96t – 110t tipping capacity, heavy duty tasks such as offloading, lowering-in, tie-ins and feeding pipe-bending machines are well within its reach. The PL4809E’s sure footed, excavator-based platform provides unshakeable stability on slopes up to 35 degrees, pipelayer to excavator convertibility and ease of transportation with no disassembly required, saving cost and minimizing productivity losses. Combined with advanced load management and telematics systems and an elevating cab and two extra cameras to increase visibility; operational safety, productivity and versatility are all raised to new heights. Find out how the Volvo PL4809E pipelayer offers unrivalled performance across a variety of applications.

WEBLINK

www.volvoce.com http://opn.to/a/ITM_PIP_A

NEWS IMPIANTI DRAGANTI

Impianti Draganti Italia, Dredgers, Equipments and Accessories

Impianti Draganti Italia (Dredgers, Equipments and Accessories Industry) produces dredgers and acts in the design and in the manufacture of every type of plant suitable for the extraction of sand and gravel through dredging pumps and plants for the transport and the selection of aggregates. The Company is also specialized in the overhauling and in the maintenance of the existing plants including supply of the spare parts and the fittings of the dredging pumps, produced by her own. Impianti Draganti has developed some new material types consisting in wear resistant alloys, in order to achieve a better operation life. The experience and the advanced technology of the extraction engineering achieved by application and research that has been lasting for many years, along

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with a good geological knowledge, now enable Impianti Draganti to manufacture plants thatmeet the operator requirements in the quarry and in all different dredging types too. Standard dredgers production is avoided and special dredgers are manufactured according to her client requirement and according to soil nature. Thanks to the ability and the experience of their technicians, Impianti Draganti is able to solve every problem and to recommend the right dredger type, with all production and operation guarantees. The high specialization will be the guarantee for a good manufacture, maintenance and service for every dredging and digging type.

Dredgers Industry Equipments And Accessories

Impianti Draganti Italia S.r.l.

Milan - Italy Mail: info@ impiantidraganti.it Tel: +39 02 57400906 - Web site: www.impiantidraganti.it

more quality for your dredging

Press release London, 13 June 2017

Energ y markets in transition: BP S tatistical Review shows long-term shif ts under way • Strong oil demand and weaker supply growth rebalance oil markets; inventories continue to weigh on oil prices • Energy mix shifting; rising renewable energy offsetting steep falls in coal use • Carbon emissions flat for third year, driven by weak energy demand and cleaner energy mix The 2017 edition of the BP Statistical Review of World Energy, published today, shows global energy markets continuing to undergo long-term changes as they also adapt to nearer-term price challenges. Data published in the Review - the 66th annual edition - clearly demonstrate the long-term transitions

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NEWS PRESS RELEASE

now underway in the markets, with a shift to slower growth in global energy demand, demand moving strongly towards the fast-growing developing economies of Asia, and a marked shift towards lower carbon fuels as renewable energy continues to grow strongly and coal use falls. At the same time, energy markets are adjusting effectively to nearer-term challenges, with the oil market in particular adjusting in 2016 to the oversupply that has dominated the market in recent years. Introducing the Review, Bob Dudley, BP group chief executive, said: “Global energy markets are in transition. The longer-term trends we can see in this data are changing the patterns of demand and the mix of supply as the world works to meet the challenge of supplying the energy it needs while also reducing carbon emissions. At the same time markets are responding to shorter-run run factors, most notably the oversupply that has weighed on oil prices for the past three years. “To understand these forces at work and their implications for the future, we need timely, reliable data. This is why we produce the Statistical Review - to provide the accurate global information that will contribute to discussion, debate and informed decision-making around the world.” In 2016, global energy demand was weak for the third consecutive year, growing by just 1%, around half the average growth rate of the past decade. Once again, almost all this growth came from fast-growing developing economies, with China and India together accounting for half of all growth. The year’s low prices drove demand for oil higher by 1.6% while growth in production was limited to only 0.5%. As a result, the oil market returned broadly back into balance by mid-year, but prices continued to be depressed by the large overhang of built-up inventories. Natural gas production was also adversely affected by low prices, growing by only 0.3%. US gas output fell in 2016, the first reduction since the advent of the shale revolution in the mid-2000s. Renewables were again the fastest-growing of all energy sources, rising by 12%. Although providing still only 4% of total primary energy, the growth in renewables represented almost a third of the total growth in energy demand in 2016. In contrast, use of coal - the most carbon-intensive of the fossil fuels - fell steeply for a second year, down by 1.7%, due primarily to falling demand from both the US and China. The combination of weak energy demand growth and the shifting fuel mix meant that global carbon emissions are estimated to have grown by only 0.1% - making 2016 the third consecutive year of flat or falling emissions. This marks the lowest three-year average for emissions growth since 1981-83. Bob Dudley commented: “While welcome, it is not yet clear how much of this break from the past is structural and will persist. We need to keep up our focus and efforts on reducing carbon emissions. BP supports the aims set out in the COP21 Paris meetings and is committed to playing our part to help achieve them.”

Review highlights

Primary energy • Global energy demand grew by 1% in 2016 - similar to rises of 0.9% and 1% seen in 2015 and 2014 respectively and significantly lower than the 10-year average rate of growth of 1.8%. • Almost all growth came from fast-growing developing economies; China and India together accounted for around half of all growth. • Indian energy demand grew by 5.4%, a similar rate to that seen in recent years. • Chinese energy demand, however, grew by 1.3%. This is close to the 1.2% rise in energy demand in 2015 and around a quarter of its 10-year average growth. Average growth during 2015 and 2016 was the lowest over a two-year period since 1997-98. Despite this slowing, the incremental increase in demand in

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PRESS RELEASE NEWS

China made it the world’s largest energy growth market for the 16th consecutive year. • Demand from the developed OECD countries remained essentially flat (rising just 0.2%).

Oil • Dated Brent averaged $44 a barrel in 2016, down from $52 in 2015 and the lowest annual average price since 2004. • Global oil consumption grew strongly, rising by 1.6%, or 1.6 million barrels a day (mmb/d), above the 10-year average rate for a second consecutive year. Strong increases in demand were seen from India (up 0.3mmb/d) and Europe (up 0.3mmb/d) and while demand from China continued to grow (up 0.4mmb/d) it was lower than in recent years. • Weak prices impacted the growth of global oil production which rose by just 0.5% - the lowest increase since 2009 - or 0.4mmb/d. • Within this total, production from OPEC increased by 1.2mmb/d, with significant increases seen from Iran (up 0.7mmb/d), Iraq (up 0.4mmb/d) and Saudi Arabia (up 0.4mmb/d). • In contrast, non-OPEC oil production fell by 0.8mmb/d, the biggest annual decline for around 25 years. The largest output falls were from the US (down 0.4mmb/d), China and Nigeria (each down 0.3mmbd).

The high-tech system for moving the world

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61 Tel. +39 02 57400906 info@procoim.it - www.procoim.it

OIL AND GAS, PETROCHEMICAL, AUTOMATION

NEWS PRESS RELEASE

Natural gas • Global natural gas consumption rose by 1.5% in 2016, slower than the 10-year average rate of 2.3%. However, there were strong increases in gas consumption in Europe (up 6%), the Middle East (up 3.5%) and China (up 7.7%). • Global natural gas production rose by only 0.3% - the weakest growth in gas output for 34 years, outside the financial crisis. With lower gas prices, US gas production fell for the first time since the shale gas revolution began. Australian gas production rose significantly as new LNG facilities came on stream. • Global LNG imports/exports grew by 6.2%, driven by the new Australian output. LNG production is expected to grow by around 30% in next three years as further new projects come on line. • The rise of LNG trade reflects an ongoing continuing fundamental shift in global gas markets towards greater integration, but also towards more competitive and flexible markets - with increasing volumes of LNG under shorter or smaller contracts or uncontracted.

Coal • Global coal consumption fell for the second successive year, down by 1.7% or 53 million tonnes of oil equivalent (Mtoe). This decline brought coal’s share of primary energy production to 28.1%, its lowest share since 2004. • Declining consumption was driven primarily by the US (down 8.8%, 33Mtoe), and China (down 1.6%, 26Mtoe). • World coal production fell by 6.2% or 231Mtoe, the largest annual decline on record. The falls in production were again driven by China (down 7.9% or 140Mtoe) and the US (down 19%, or 85Mtoe). • In the UK, coal consumption more than halved (-52.5%). UK coal consumption has now fallen to levels last seen at the start of the Industrial Revolution around 200 years ago. The UK power sector recorded its first ‘coal-free’ day in April 2017. Renewables • Once again, renewables were the fastest growing energy source in 2016. Not including hydroelectric power, renewable energy grew by 12%. While below the 10-year average rate of growth for renewables of 15.7%, this still represented the largest annual incremental increase in output on record (an increase of 55Mtoe - more than the decline in coal consumption). • Renewables now provide a share of just under 4% of primary energy. • More than half of growth in renewable power came from wind, which rose by 16% in the year. Solar energy grew by 30%. Despite solar energy making up only 18% of renewables output, growth in solar represented around a third of the overall growth in renewable power. • In 2016, China became the world’s largest single producer of renewable power, overtaking the US, and Asia Pacific overtook Europe & Eurasia to become the largest producing region for renewable power.

Other fuels • Nuclear power generation grew by 1.3%, or 9.3Mtoe, in 2016. A 24.5% annual increase in Chinese nuclear output accounted for all the net growth in nuclear power. China’s incremental increase of 9.6Mtoe was the largest from any country since 2004. • Hydroelectric power generation increased by 2.8% in 2016 - rising by 27.1Mtoe. The largest incremental growth again came from China and then the US.

Source BP

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VALVES PIPES TANKS

Valve Manufacturer & Piping Package

Ball, Gate, Globe, Check, Butterfly & Plug

Complete Package

Euroguarco SpA Headquarter Via Terralba - Loc. Pietralba 19021 Arcola (La Spezia) - Italy Tel. +39 0187 562611 • Fax +39 0187 562955

Branch Via Leonardo Da Vinci, 6/D 26020 Ticengo (Cremona) - Italy Tel. +39 0374 71006 • Fax +39 0374 71277

info@euroguarco.com

www.euroguarco.com

VALVES, PIPES, TANKS EUROGUARCO

A qualified manufacturer and supplier of valves, gaskets and piping products since 1958

Euroguarco is a qualified manufacturer with focus on projects where valves, gaskets and piping system are required. Established in 1958 in the Northern Italian coast, our company has since gradually grown, with ties and interests with best-of-class partners and customers worldwide, in the oil & gas, energy, petrochemical, process, civil and marine industry. Along the years Euroguarco has primarily invested in implementing people, techniques and procedures, with the objective to maintain a quality culture within the sometimes foggy quality standards of the new industrial society. In cooperation with partner-manufacturers and engineering companies, Euroguarco has performed outstanding turn-key and sub-contract projects worldwide. As project management and supplier of single products or turn-key solutions, the scope of work covers the following main areas: •Valve design and production: on-off, manual and actuated: ball (API 6D), DBB, gate, globe, check, butterfly, plug type

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•Piping systems engineering, fabrication and supply: pipeline repair clamps, systems on skid. •Gaskets and seals: spiral wound, metal jacketed, cut gaskets (graphite, non-asbestos, PTFE, mica), gland packings, etc. •Piping bulk package production and supply: pipes, tubes, fittings, flanges, gaskets, insulation, gauges, accessories Main product range: VALVE DIVISION – manufacturer of •Ball valves API 6D, Double Block and Bleed •Gate, Globe & Check, Choke, Butterfly, Plug valves Range of valves for downstream: Ball valves: up to 36” x 1500#, 42” x 900# Gate, globe, check valves: up to 36” x 1500#, 42” x 900# Plug valves: up to 12” x 2500#, 24” x 900# Butterfly valves: up to 24” x 900, up to 48” x 600# PIPING DIVISION – manufacturer of •Fittings: BW and Forged fittings •Flanges: WN, Blind, SW and Anchor •Bolting: Fully threaded bars, stud-bolt & nuts

EUROGUARCO VALVES, PIPES, TANKS GASKET DIVISION – manufacturer of (even under FLEXITALLIC® license) •Metallic and semi-metallic gaskets Flexitallic® or Euroguarco® : Spiral Wound, Ring T Joints, MetalJacketed, Cam-profile, Metallic Flat, Lens, Delta Ring, Norsok Ring, Weld-Ring gaskets in any material and working conditions •Flange insulating kit, cut soft gaskets •Gasket material): fiber sheets (Fasit®, Tesnit®), modified and filled PTFE (Guaflon®, Sigma®), flexible graphite (Graflex®, RGS®), Thermiculite® We are approved vendor of a large number of companies worlwide: GE Oil & Gas / Nuovo Pignone (USA, Italy), ENI Group, Saipem (Italy), Tecnimont (Italy), Agip KCO, Maersk Oil

(Kazakhstan), Total-ELF (France), McDermott (USA), CERN (Switzerland), Bateman-Litwin (France), PDIPemex (Mexico), Mitsubishi, Toyo Engineering (Japan), Dongang Boiler Group (China), ADGAS, ZADCO, ADOC Jap. (UAE), PDO (Oman), Kuwait Energy (Kuwait), ASRY Shipyards (Bahrain), OPET Petrol (Turkey), NIGC, NIOC, POGC (Iran), SOC, SCOP, NOC, BP, Lukoil (Iraq), Mellitah, Waha Oil Co., AGOCO (Libya), Enppi, Suez Oil Co., Petrojet, Ameira, Cairo Refining, Gasco (Egypt), Jordan Petroleum Refinery (Jordan), Bangladesh Gas Field Co., Gas Transmission Co., Eastern Refinery (Bangladesh), Mari Gas Co., National Refinery, Attok Refinery (Pakistan) and more. Our facilities: Headquarters in La Spezia

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OIL AND GAS, PETROCHEMICAL, AUTOMATION

VALVES, PIPES, TANKS EFFEBI

Effebi, high quality ball valves from italy Effebi is an Italian manufacturer of ball valves in steel, stainless steel and brass. With 20 years’ experience, the company offers a vast range of innovative yet proven ball valves. Thanks to an integrated production process which begins with the careful selection of raw materials, Effebi has become a leader in the Italian and international markets and a reference for valve quality, reliability, competence and customer care. Since June 2002 Effebi has manufactured all its valves according to the requirements of the European Directive 2014/68/CE and, where necessary the valve bodies are CE marked. Effebi offers customers all the most important certificates and declarations relating to ball valves, including DVGW (for gases and drinking water), TUV, TA-LUFT, Fire Safe, Atex, declarations of conformity, FDA approvals for seats and other approvals (f.i. DNV or Lloyd’s approved foundries). More than 50 certifications and approvals demonstrate the quality and reliability of the Effebi products. One of the biggest strengths of Effebi is the possibility to produce and customize the valves according to the customer’s demand, along with highly trained staff, able to give to customers the right technical support and one-day answers.

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Effebi ball valves are suitable for all the most important industrial applications. The Effebi range includes manual and pneumatically or electrically actuated 2- and 3- way ball valves with threaded, flanged and welded connections. Materials of construction are carbon steel A105 or LF2. Stainless steel includes AISI316, AISI316L and AISI304. Also a very wide range of technical ball valves in brass is available, manual or with actuator, as well as cast iron butterfly valves. The choice of pressure ratings is very wide, according to the execution from PN10 to PN100 for the wafer, split-wafer and flanged types and up to PN420 for the threaded and welded types. Temperature range goes from -40° to +260°. Among the new products, the new range of ball valves in the pressure classes PN100 and ANSI600 in the wafer and split-wafer execution. The sizes go from DN15 to DN100. The materials available are A105, LF2, AISI304 and AISI316. Under development are also the ANSI600 flanged ball valves. A new range of threaded or flanged three way valves with 4 seats in Aisi316L, manual or with Iso top is also available. Special executions include: standard painting treatment, special painting treatment according to customer’s specifications, zinc plating treatment,

FOLLOW THE QUALITY MONOBLOCK TRISTAR

MADE IN ITALY ANTARES

SELENE

LYBRA

;>G: H6;:

ISO 10497:2010

www.effebi.it - effebi@effebi.it

VALVES, PIPES, TANKS EFFEBI

degreased valves for oxygen, integral seats for the food or paint industry, special valves’ marking, tag numbers or packing according to customer’s specifications. The possibilities of special products also include valves with heating jacket, flange’s surface finishing according to customer’s specifications, spindle extensions, locking devices, gear boxes, mounting kits according to customer’s actuator connection, raw materials from DNV or LLoyd’s approved

foundries. The Effebi range also includes a very wide range of electrically or pneumatically actuated ball valves, in brass, steel and stainless steel, including accessories like solenoid valves (standard or ATEX), limit switches (standard or ATEX), electro pneumatic positioners, pressure reducers, emergency gear boxes and emergency batteries. Also compact electric actuators for special executions can be offered.

Press release ADNOC begins talks with potential Asian partners on new expanded partnership approach Abu Dhabi, UAE - July 23, 2017: The Abu Dhabi National Oil Company (ADNOC) recently announced the expansion of its strategic partnership model, as well as the more active management of its portfolio of assets. Following the launch of this new initiative, His Excellency Dr. Sultan Ahmed Al Jaber, UAE Minister of State and Group CEO of ADNOC met last week with both potential and existing partners in China and Japan. These discussions focused on the new partnership and co-investment opportunities created through ADNOC’s new approach, as well as the deepening of UAE bilateral relations with China and Japan. ADNOC’s new initiative builds on its flexible operating model and its 2030 growth strategy. It will enable ADNOC to unlock and maximize significant value from across the Group, ensure competitiveness, drive business and revenue growth, enhance performance, and secure greater access for its products in key growth markets.

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PRESS RELEASE VALVES, PIPES, TANKS

This new approach also comes at a time when global economic growth and energy demand is shifting East. These shifting trends sit alongside a rapid increase in Asian demand for products derived from hydrocarbons - namely petrochemicals, plastics and polymers - which is expected to more than double in the next 25 years. The region is also home to considerable investment, financing and banking expertise that ADNOC will seek to leverage as part of its new partnership model. ADNOC is therefore increasingly focused on building and developing long-term partnerships with both new and existing counter parties in China and Japan, as well as across the fast-growing Asia region. H.E. Dr. Al Jaber commented during his visit, “Chinese and Japanese companies have been amongst our most important and longest-standing partners and Asia represents tremendous growth opportunities for ADNOC. We are therefore seeking partners to co-invest across the different parts of our value chain and who will bring operational expertise and technology, as well as the ability to secure greater access to these fast-growing markets.” ADNOC has existing partnerships with a number of Chinese and Japanese companies across its upstream, midstream and downstream businesses. At the heart of ADNOC’s new partnership model is a range of new and compelling co-investment opportunities from across its value chain. Current and potential partners expressed interest in ADNOC’s new partnership and investment opportunities. This is due to a combination of their own domestic demand requirements for energy and petrochemical products, as well as the attractive investment and growth profiles of the opportunities themselves. In China, H.E. Dr. Al Jaber met with the Ministry of Foreign Affairs including H.E. Wang Yi, Foreign Minister of the People’s Republic of China and Mr. Deng Li, Director-General for the MENA Region. He also met with existing and new, potential partners to brief them about ADNOC’s new, expanded partnership approach. In Japan, H.E. Dr. Al Jaber had a bilateral meeting with H.E. Shinzo Abe, Prime Minister of Japan. Dr. Al Jaber conveyed the greetings of the UAE leadership to Prime Minister Abe and discussed ways to deepen cooperation in the energy sector. In addition to Prime Minister Abe, Dr. Al Jaber also met with H.E. Fumio Kishida, Minister of Foreign Affairs, H.E. Hiroshige Seko, Minister of Economy, Trade and Industry. H.E. Dr. Al Jaber held further meetings and discussions with ADNOC’s Japanese partners to discuss ADNOC’s new partnership and co-investment opportunities. H.E. Dr. Al Jaber concluded, “As ADNOC embarks on its new approach, we look forward to building on our successful partnerships in both China and Japan. We believe our mutual goals and objectives are aligned and that committed and long term collaboration will help meet the growing energy demand of both countries, as well as promote sustainable economic growth and trade.” H.E. Dr. Al Jaber’s visit to Japan coincided with the fifth Abu Dhabi-Japan Economic Council meeting in Tokyo where a number of senior Abu Dhabi officials discussed potential areas of cooperation around key economic sectors, including oil and gas.

Source ADNOC

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Back to Basics: Centrifugal Pump Troubleshooting

From oil and gas, refining and petrochemicals, water and wastewater, pulp and paper, combustion and non–combustion, and alternative energy process plants,

centrifugal pumps are one of the integral process equipment’s. This is because liquid flow and

control from a region of lower pressure to a region of higher pressure allows for efficient running and reliability of process plant systems. Centrifugal pumps can come in various sizes which can depend of the discharge pressure, head, volume and physical properties of liquid to be pumped and material of construction. There are various components (impeller, pump casing, rotor (shaft), couplings, shaft seal and bearings) of centrifugal pump that has to work effectively in

order to extend the operating life of the pump.

The shaft seal is an important part of centrifugal pump because it simultaneously enables the rotor to rotate freely while preventing liquid leakage into the atmosphere and air seepage into the pump. Liquid leakage will lead to a loss of pressure loss and loss of liquid product. This can also pose environmental concerns where the liquid is eco-toxic etc. On the other hand, air seepage into the pump will introduce air pockets in the liquid and damage not only the pump parts but Chikezie Nwaoha PhD student and Research downstream process equipment’s. Engineer, University of The transmission of input power from the driver (motor) to the pump impeller is Regina (Saskatchewan, done by the shaft. This is achieved by connecting the pump shaft to the driver shaft with couplings. The pump casing (volute) can be easily seen from the exterior part CANADA). of the centrifugal pump. It generally holds the pumped liquid and also serves as a guide for the liquid flowing in and out of the pump impeller. The impeller which is located almost inside the casing is the prime source of energy for the liquid being pumped. It accelerates the liquid to attain the desired discharge pressure. Pump bearings are also known as anti–friction bearings because they are designed to keep the pump shaft in place (maintain its position) and also cope with the loads that act on the shaft due to the rotation of the impeller.

Predictive and preventive maintenance is the best approach towards extending the service life of centrifugal pumps. Table 1 highlights

common problems associated with centrifugal pumps and their respective troubleshooting strategies.

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Table 1. Pump troubleshooting guideline Common Pump Problems

Possible remedies

A. Pump noise level is high Is noise from the pump drive?

Conduct coupling inspection for any defect or misalignment. If so, replace couplings.

Pump is vibrating?

Refer pump for inspection services and maintenance.

Level of lubricating oil is adequate?

Refill lubricating oil. If lubricating oil is degraded, drain the old lubricating oil and refill with new one.

B. No liquid discharge noticed Pump drive is commissioned?

Confirm that pump drive or motor is functioning. Check if the pump start button is turned on. If the above remedies are in place, then restart pump.

Pump is well coupled to the pump drive?

Check the pump coupling for proper connection. Check for any defects on the coupling connection.

The pump drain valve is properly closed?

Make sure all drain valve(s) are closed appropriately.

Is the discharge pressure gauge in operation and functioning?

Confirm that the discharge pressure gauge is well installed and working properly. If faulty, replace the pressure gauge.

Are the suction and discharge lines open?

Check status of the suction and discharge valves. If closed, crack open the valves. Also confirm that the valves are not clogged. If not, shut down pump and clean the lines.

Common Pump Problems

Possible remedies

C. Pump drive fail to pick Pump earth cable is fixed?

If not, fix earth cable.

Energy supply is available?

Confirm that energy supply is available and commissioned. The energy source can be electric, steam, hydraulic and gas.

D. Pump leakage Is casing not properly tightened?

All bolts and connections of the pump casing should be well tightened. If leak persist, refer pump for inspection for possible worn parts of the casing.

Leaking through the shaft seal region?

Replace damaged shaft seal. Also replace with appropriate shaft seals. Confirm that seals are well in place and in position.

Is drain valve slightly open?

Check all drain valves fully closed.

E. Power consumption is too high Damaged bearings?

Check proper lubrication of the bearings. Check all bearings are well in position. Replace bearings if need be.

Mechanical parts are misaligned?

Check for possible misalignment of pump mechanical parts. If so, the pump should be stopped and referred for proper installation. Refer to installation guideline from the vendor or manufacturer.

Discharge Volute Casint

Impeller

Vanes

Suction Eye

Common Pump Problems Pumping liquid with higher viscosity?

Check for possible liquid contamination and also clean the upstream filter. If filter is not installed upstream of the pump this should be done. In rare cases, liquidâ&#x20AC;&#x201C;liquid separation should be done upstream of the pump.

F. Rise in pump temperature Cooling system is lined up?

Check that the cooling system is commissioned. The cooling medium is mostly water but can be other coolants. Confirm that the cooling medium is void of any contamination that reduces heat transfer. Confirm that the flow rate of the cooling medium is within the recommended value.

Lubricating oil level is suitable?

Confirm that lubricating oil level is sufficient enough. If not, refill lubricating oil. Check is the lubricating oil is degraded and replace accordingly. This is usually noticed by the color change of lubricating oil.

It is important to have in mind that most times a combination of the troubleshooting strategies and remedies are employed to combat any associated problems. In conclusion, a good understanding of the operation and maintenance of a centrifugal pump will go a long way toward extending the service life and reliability.

INDUSRIAL TECHNOLOGY editorial office

VALVES, PIPES, TANKS SEALCORE

The SEALCORE Network active for many years in the production of customized articles The SEALCORE Network is the result of the union of some entrepreneurial Italian Companies active for many years in the production of customized articles to drawing and technical components for various industrial sectors. The Companies of the SEALCORE Network are active in these World Wide industries: Aerospace - Wind - Mining - Primary Metals – Pulp & Paper - Naval & Marine - Aerospace - Food Automotive - Automation - Chemicals - Petrochemicals - Pharmaceutical - Hydraulic, Heating & Sanitary Systems - Dynamic Sealing - Earth Moving Equipment, Heavy Duty and General Industry. The SEALCORE Network is made of 12 Companies for a total of 612 employees and 109 million € in sales in the year 2016. More than 39 million € have been invested between 2014 and 2016 in technology, infrastructure, training, equipment, and further 24 million € are planned for investments in 2017. The lean management and a focus on the service to the customer, in addition to the quality made in Italy guaranteed, are the strength of the newborn SEALCORE Network, with its seven main divisions: -OringOne: Large size and Endless O-Rings in various compounds, produced with an innovative step-molding method (www.oringone.com). Norsok M-710 ed. 3 approved materials available;

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-DUCI: O-Rings in various compounds with many approvals and certificates of quality. From the automotive to the hydraulic and the food industry (www.duciguarnizioni.com); -DUEPI: Molds design and manufacturing. Injection molding of custom made articles in technopolymers and liquid silicon (www.duepistampi.com); -FLUORTEN: PTFE and High Performance Technopolymers. Stock shapes and customized engineered components (www.fluorten.com). Norsok M-710 ed. 3 and API 6A approved materials available; -F.lli PARIS: Rotary Shaft Oil Seals and custom made articles to drawing in elastomer and rubber-to-metal (www.fpparis.com); -ATS: Special and large size rotary shaft oil seals for applications in the heavy duty industry (www. atsoilseals.com); -SLIB ITALY: Self-lubricating bushings and washers for valves and other applications in the hydraulic, energy and metal industry (www.slibitaly.com). All this is much more is SEALCORE Network. Discover it (www.sealcore.net).

Since 1966 the right partner for PTFE and HPP - High Performance Polymers. Semifinished and finished components. For the Oil & Gas Industry we produce: Seals and Seats for floating and trunnion valves, Spring Energized Seals, Customized Components. Norsok M-710 ed. 3 and API 6A approved materials available.

Top performance and quality in our endless possibilities solutions O-Rings. No molding costs. Exclusive services and short time production. Cross Sections from 2.62 up to 60.00 mm and Internal Diameters up to the largest you need, in a full range of more than 60 different compounds, also Norsok M-710 ed. 3 approved.

Specialized in the manufacturing of pressed Sliding Bearings with thin wallthickness, dry self-lubricating, or with grease or oil lubrication, and produced in accordance to ISO 3547 directive. Bearings and Washers for valves and other applications for the Hydraulic, Energy and Primary Metal industry.

fluorten.com

oringone.com

slibitaly.com

Members of the

THE SINERGY AND THE KNOW-HOW OF THE COMPANIES IN THE SEALCORE NETWORK PROVIDE THE GUARANTEE OF A QUALITY MADE IN ITALY, A COMPLETE SERVICE TO MEET THE NEEDS OF THE GLOBAL MARKET, AND A WIDE RANGE OF TECHNICAL PRODUCTS.

www.sealcore.net

SEALCORE Network

VALVES, PIPES, TANKS NADI

Nadi, solenoid valves

Nadi srl Via Risorgimento 10 20017 Mazzo di RHO (MI) ITALY VAT: IT09121320155 Safety, regulatory compliance and reliability are the minimum market requirements and prerogative through which Nadi designs, manufactures and it is present present in the solenoid valves market since more than 25 years. Explosion proof protection Ex-d certified Solenoid valves: Atex, IECex, EAC Ex (ex GOST). Suitable for use in the more disparate sectors, especially for environments with potentially explosive atmospheres. Features and certifications which allowed to the Nadi products to be known, appreciated and as reference products distributed globally in the most diverse industrial sectors (chemical, petrochemical, safety circuits, automation, etc.). A wide range of solenoid valves for use in safe areas and air-operated valves supports and completes the available products, covering to the more disparate requirements and application fields. The Quality, Reliability and compliance of the Nadi products with the mandatory regulations are guaranteed by a certified Quality System since 1996. Nadi technical department, with over 25 years of experience, can support its customers by analyzing their requests, technical specifications or specific applications, helping in the selection and suggesting the more suitable product.

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www.nadi.it

+39 02-939.00.686 +39 02-939.00.714 nadi@nadi.it

ISO9001 CERTIFIED QUALITY SYSTEM SINCE 1996 Since 1988 design and manufacture of

ATEX

IECEx

TR CU 012

certified Ex-d IP67 solenoid valves.

IP65 & IP67 solenoid valves

Nadi srl Via Risorgimento 10 20017 Mazzo di RHO (MI) ITALY VAT: IT09121320155

Air operated valves

+39 02-939.00.686 +39 02-939.00.714 nadi@nadi.it

www.nadi.it

VALVES, PIPES, TANKS SELMERS

Selmers, a privately owned company specialists in the manufacturing of plants and equipment

About Selmers B.V

Product range

Selmers, a privately owned company from The Netherlands, specialises in the manufacturing of plants and equipment for internal and external pipe cleaning, pipe coating and pipe handling. Established back in 1966, the company has grown into a renowned supplier of comprehensive pipe coating systems, especially of tailor made equipment for both onshore and offshore pipe coating and pipe handling facilities. Due to its experience, expertise and all-in engineering skills, Selmers manages to stay a step ahead in providing new solutions and creating surplus value to its customers. Especially in the Middle East Selmers has very extensive experience in the world of pipe coating. A strong focus on customer needs enables Selmers to create relevant equipment for the pipe coating industry. Selmersâ&#x20AC;&#x2122; knowledge of pipe coating processes comes also to expression in services, trainings, and innovations. Our care does not stop after successful commissioning of a pipe coating plant. However, Selmers wants to take care during the complete lifetime of our supplied equipment. We Care! Besides spare parts, Selmers Global Services offers training programs, maintenance programs, 24/7 support, and QC equipment. One of the latest developments is the Tape Application Unit, which can be used to protect pipe cutbacks with tape without physical contact of an employee required. This system is developed in order to increase the safety level of the pipe coating area and to achieve better results for cutback coating removal.

Plants and equipment for pipe coating: -External multi-layer FBE, PE/PP -Internal FBE, cement and liquid coatings -Concrete weight coating -Multi-layer insulation coating -Internal & external blasting In-process pipe handling systems: -Wheel, endo and chain conveyors -Pipe indexer units -Rotation units Offshore equipment: -Spool base -Multi-jointing fabrication lines -Line-up modules -Pipe elevators Field systems: -Field joint blasters -Field joint coating -Pipeline rehabilitation QC equipment program -Automatic peeling resistance -Cathodic disbonding -And others

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For more information please visit: www.selmers.com or mail to: sales@selmers.com

Your best partner for innovative & reliable pipe coating equipment

External blasting External coating

Internal blasting & lining Concrete weight coating

Offshore pipe handling Field joint blast & coat

Spool base equipment Pipeline rehabilitation

design · engineering · manufacturing · installation · commissioning · training · global services Beverwijk · The Netherlands · +31 251 211 999 · sales@selmers.com

www.selmers.com

AUTO MATION

Case study:

Discover next-level data exchange for Downstream! Exchange data between loading areas, customers and suppliers more easily than ever before. Learn how Swiss-based VARO Energy accepted the challenge and took data communication with its business partners to the next level. This free case study provides insights into the future of data exchange for the oil and gas downstream business!

Get the story now: www.implico.com/varo_itm

Softech Award 2017

Best Oil & Gas Software Specialists 2017

Delivering Successful Downstream Solutions The Implico Group optimizes logistics and business processes for oil and gas downstream companies. Discover best-practice solutions and services for the entire supply chain. www.implico.com

Germany | Malaysia | Romania | USA

Scan the code and get the story

INSTRU MENTA TION

AXIOTEK INSTRUMENTATION

Axiotek , measuring instruments for hardness tests Thanks to our considerable experience gained from more than 60 years of activity, we work in the whole field of measuring instruments that calculate the properties of materials, with a strong specialization on hardness testers manufacturing. We design and produce groundbreaking machines to measure the hardness of materials (Rockwell, Brinell, Vickers, Micro Vickers, Knoop, Shore, IRHD, EHT, HU, etc.) and even to calculate Case Hardness Depths. Our strength is being able to create customized solutions for any types of need: from bench to portable hardness testers up to special instruments – developed purposely following customers’ requests. We also offer consultancy, technical assistance, maintenance, measuring instruments repair and calibration according to international ASTM and ISO standards. Our products – including their mechanical, electronic and software components – are completely invented, designed and manufactured in Italy using latest technological systems available. In our plant, highly-skilled workers employ cutting-edge machinery and successfully cooperate to reach a continuous improvement. Portable and magnetic hardness testers Our wide range of instruments includes the first portable magnetic and automatic hardness tester for Rockwell, Superficial Rockwell, Brinell and Vickers tests according to ISO 6508, ASTM E-18, ISO 6506, ASTM E-10, ISO 6507, ASTM E-384 standards. Thanks to its magnetic

clamping base, it is possible to perform on-site tests directly on pipes, valves, etc., in any direction – even with the device turned upside down. Universal and fully automatic hardness testers – for Rockwell, Brinell and Vickers tests To reduce skilled labor costs and to minimize test times, we offer machines with fully automatic test cycle and direct reading of indentations, which have a large and robust base to support heavy or irregular-shaped samples. L.I.S.A. patent: Laser Indicator System Axiotek We recently developed an innovative laser pointing system to help the operator identifying the precise point where the instrument will perform the indentation (AFFRI patent No 1428177). Customized equipment and accessories Do you need to make measurements on difficult samples? Our technical department will follow you step by step, creating from scratch the accessory which suits your specific needs. Moreover, we supply every tool, spare part and consumable to correctly perform hardness tests: test blocks, indenters, anvils, etc., from standard to customized. Axiotek: looking forward to the future while investing into research, using latest technologies and manufacturing fast, reliable and accurate hardness testers.

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PRO CESS

FLUORTECNO PROCESS

Guardian SiC “armoured” heat exchangers whit gaskets in KAFLON 79P

“GUARDIAN HPTFE+Sic”

“bellows PTFE”

Traditional SiC heat exchangers offer the advantage of the very high heat exchange coefficient typical of silicon carbide. The weak point of the system is the sealing between the separation plates, and the tubes. At 100°C PTFE loses on tensive stress thus hindering the proper sealing between plates and tubes. Leaks from traditional heat exchangers are actually due to fluid leakage near the plates.

Guardian™ heat exchangers are provided with a sealing system realized through Guaflon™ made (modified filler PTFE) threaded bushings. These bushings couple to the threading of the P.T.F.E. plate thus blocking the tubes. The seal is provided by elastomeric o-rings that have the difficult task of contemporaneously allowing the tubes’ expansion without compromising the seal tightness.

The GUASTALLO Research & Development department has worked during the last three years to optimising a new technology for the manufacturing of heat exchangers. The GUARDIAN™ armoured P.T.F.E. exchanger.

Among all perfluoroelastomers available on the market, Guardian heat exchangers or equipped with o- rings made of Kaflon™79P, the one that possesses the highest degree of elasticity, softness and thermal resistance.

The special “armoured” plates are made out of stainless steel perforated plates (see picture) with an outer PTFE lining of suitable thickness. While the stainless steel armour guarantees rigidity to the separation plates, the PTFE lining assures a perfect chemical inertia. Splitting the tasks of providing structural rigidity and resisting to chemical aggressions, brings to an element of peerless characteristics of reliability and life cycle duration.

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PROCESS ULTRA POMPE

ULTRA POMPE: OUR HISTORY OUR STRENGTH

ULTRA POMPE S.r.l., founded in 1957, was one of the first Italian firms that completely design, produce and test external gear pumps in its own workshops. ULTRA’s success is based on satisfying customer requirement through efficient manufacturing and by providing quality products and competitive pricing. ULTRA POMPE know how and experience has been handed down from one generation to the next. Due to this reason they have accumulated a lot of direct experience in the last sixty years. ULTRA POMPE maintains a large inventory of standard spare parts and unassembled pumps in its own stock, allowing us to quickly provide complete pumps or replacement spare parts for customer emergency. Compact enough to quickly provide innovative custom designs, but large enough to manufacture high volumes in a short time, Ultra Pompe invests every year in new technology for the automatization of its production lines. At today, each machinery in our factory has at least one automatic backup in addition to one controlled manually. This allows us to avoid any production delays caused by machinery crashes and to meet promised delivery. ULTRA POMPE carries on in its own premises the whole of mechanical processing, gear cutting included, thus achieving an unparalleled quality standard of the finished products. Continually updating out technology and products designs allows ULTRA POMPE to provide the right gear pump or system for a variety of processes and liquid, semi-fluid or emulsions. Using of UNI/ISO /ANSI/DIN/MEC dimension significantly increase the possibility to meet all customer requests. GEAR PUMPS – EASY VIEW These gear pumps are used from 1 up to viscosity

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1’000’000 cSt. In the operating scheme is shown how the rotations of the gears displace the product from the inlet side to the outlet side. The entire operation can be resumed in three main phases: Suction, Delivery and Discharge. Into a gear pumps the two rotors, that are respectively called driving and driven rotor, are seated in a body that round them from all side. On the both sides of the mesh zone of the teeth there is a hole in the body of the pump. These holes are respectively called suction and discharge. Spinning the rotors the fluid is moved, through the chambers between the teeth of the rotors and the body, from the suction side to the discharge side. Fluid does not pass through the meshing zone of the gears due to small tolerances. A back-flow of the fluid is blocked by the contact of the teeth of the two rotors in the meshing zone. ADVANDAGE Gear pumps need a lesser NPSH and have better properties of delivery repeatability. Gear pumps, being rotary volumetric pumps, are the best metering pumps, since their delivery depends directly on the revolutions rate. Also gear pumps will not generate flow pulsations, as standard metering pumps do, making the media flow constant. MAIN APPLICATIONS Lube oil Pumps Fuel Pumps Chemicals Pumps Bitumen Pumps Foam Pumps

ULTRA POMPE Srl

For more information: sales@ultrapompe.it

Advertime

“GEAR PUMPS”: HIGH PERFORMANCE IN EVERY LAP, Main Sectors: • Machinery Manufacturer. • Chemical. • Oils. • Pharmaceutical. • Thermohydraulic. • Fire Fighting. • Food. • Agricolture/Fertilizer. • Cosmetic. • Water Treatment. • Prototyping. • Plastic & Rubber.

Compliance to NFPA20

Displacement Rotary Gear Pumps Transfer & Dosing Service Flow from 1 to 75000 L/H. Materials: • Stainless Steel. • Bronze. • Cast Iron. • Special Material on Request. Compliance to: API676 -ATEX - NACE MR0175.

Ultra Pompe Srl Via Carlo Goldoni 37 20090 Trezzano S/N (MI) Italy Tel. +39 (0)2 48464552 sales@ultrapompe.it www.ultrapompe.it

Easy Maintenance

EXPLORING NEW FUEL FORMULATIONS

and new engine technologies through accurate chemical kinetics Pursuing a sustainable energy scenario for transportation requires the blending of renewable fuels such as alcohols (ethanol, butanol, pentanol) into typical commercial fuels from fossil sources. The identification of a new fuel candidate firstly depends on

the sustainability of its production process, and is driven by new international regulations strongly encouraging increasing contents of biofuels in commercial fuels. A number of physico-chemical properties (energy

density, viscosity, boiling point, stability, hygroscopicity etc.) ensure the compatibility of the new fuel with existing infrastructures (engines, burners, pipes, tanks etc.) and an efficient blending with market fuels. Within this scenario, the

Matteo Pelucchi Post-Doctoral Researcher Department of Chemistry, Materials and Chemical Engineering Politecnico di Milano, Milan, Italy matteo.pelucchi@polimi.it Web: creckmodeling.chem.polimi.it

development of accurate chemical kinetic models allows the understanding of the autoignition propensity of a fuel, and the accurate prediction of its environmental impact (i.e. pollutant formation).

In fact, the combustion properties of interest (ignitability, flammability limts etc.) and the subsequent formation of pollutants (e.g. NOx, particulate matter) are explained on the basis of an extremely complicated network of 104s of chemical reactions involving 103s of chemical species. The evolution of such system strongly depends on local conditions of temperature, pressure and composition. The development of chemical kinetic models has been driving the design of new burner and engine technologies for 40-30 years (Ranzi et al., Progress in Energy and Combustion Science 2001). The validation of such kinetic models is typically obtained through comparison with some very specific experimental measurement covering wide ranges of temperatures (2500-500 K) and pressures (100-1 atm). Ignition delay times in rapid compression machines (RCM) and shock-tubes (ST), laminar flame speed and species evolution measurements are only a few examples (Figure 1).

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Figure 1: Experimental (symbols) and simulated ignition delay times of stoichiometric (φ=1.0) n-pentanol/air mixtures (Pelucchi et al., SAE Technical Paper, 2017)

Recent advancements in measuring techniques and increasing theoretical knowledge (Klippenstein, Proceeding of the Combustion Institute, 2017) drives the development of very accurate kinetic models, of use for large-scale computations of real systems. As represented in Figure 2, the presence of oxygenated functional groups in typical biofuel molecules (n-butanol) modifies chemical bond strengths and activate-or deactivate-specific chemical pathways, (Pelucchi et al., Energy&Fuels, 2017) directly impacting combustion performances and emissions. Combustion scientists and engineers iteratively develop, improve and seek for an accurate chemical description of the reactivity of reference components typically used as a simplified representation of real gasolines. n-heptane, iso-octane, cetane, iso-cetane, toluene, butanol, methyl-esters are within the most common reference components. As an example, the presence of the hydroxyl moiety (R-OH) in a generic alcohol molecule, compared to its parent alkane (Figure 2: butanol and butane), reduces the bond strengths of C-H bonds. This causes a decrease in reactivity at lower temperatures (<~1000 K), due to the activation of alternative pathways.

Figure 2: C−H (black) and C−C (red) bond dissociation energies (kcal mol1−). Brackets [] experimental values, parenthese (difference from a C-H primary bond). (Pelucchi et al. Energy & Fuels, 2017)

As the carbon chain length increases (n-butanol<n-pentanol<n-hexanol) the influence of the hydroxyl moiety fades. This translates into a decreasing octane rating (RON: ethanol 109, n-butanol 98, n-pentanol 80, n-hexanol 56) that makes longer alcohols suitable for new engine technologies in some way implementing features of both gasoline and diesel engines. Homogeneous Charge Compression Ignition (HCCI) and Gasoline Compression Ignition (GCI) engines are the most typical examples (Kalghatgi, International Journal of Engine Research, 2014). The CRECK modeling group at Politecnico di Milano recently evaluated the performances of n-butanol and n-pentanol in a HCCI engine (Pelucchi et al., SAE Technical Paper, 2017), coupling the detailed kinetic model and the multi-zone HCCI engine model internally developed (Bissoli et al., Applied Energy, 2017; Pelucchi et al., Energy&Fuels, 2017). Figure 3 shows typical stability maps of HCCI engines as a function of engine load (Îť=1 stoichiometric fuel/air conditions, Îť>1 air excess) and amount of exhaust gas recirculation (mass %). The areas within the lines represent the conditions at which the fuel guarantees a stable HCCI regime. Pure alcohols and butanol/gasoline blends (TRF/butanol, RON=95) largely extend the stability region of gasoline reference mixtures (PRF100 RON=100, PRF80 RON=80). These

observations further confirm the suitability of alcohols for HCCI technology.

Figure 3: Comparison of predicted HCCI operating limits for different fuels (Pelucchi et al., SAE Technical Paper, 2017).

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PROCESS POMPE CUCCHI

Pompe Cucchi, a Company of design and production of gear pumps and metering pumps

Pompe Cucchi is a Company of design and production of gear transfer pumps, gear metering pumps, piston and diaphragm metering pumps and has been present since 1948 in metering and fluid transfer fields. Pompe Cucchi works in accordance with Quality System ISO 9001 (2008). The pumps are conformed to the Machinary Directory 2006/42/EC, 2004/108/EC, 2014/30/UE, 2014/35/ UE, UNI EN ISO 12100, UNI EN ISO 13732-1, UNI EN 809, UNI EN ISO 14847. On request we can supply pumps conformed to the directory 2014/34/UE (ATEX), API 676 and NACE MR0175. All our pumps are certified EAC (EX GOST-R) e TR TS 012. In addition to its production, Pompe Cucchi is Italian distributor of the Jabsco industrial line pumps, GRACO pneumatic diaphragm pumps and Grun- Pumpen drum pumps. Engineering, experience, expertise, passion and dedication: this is the Pompe Cucchi formula to offer the best products and service. Our mission is to design and produce gear pumps and metering pumps with engineering criteria of product that meets the needs of our customers: quality, reliability, ease of inspection, maintenance and cleaning and also provide technical assistance based on a competent team of experts in order to find solutions for multiple applications in many field through the use of innovative materials to meet the specific technical customers requirements and new industrial processes. The project is managed by a team of engineers using CAD

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stations of the last generation continuously updated. The ongoing development of our pumps project and new materials research allowed us to produce pumps in Titanium and in Hastelloy C. Executions can be differentiated with the installation of single mechanical seals, double in tandem , double back to back or magnetic coupling also ATEX certified. Pompe Cucchi has installed a new control numerically controlled machining centre with 18 pallets that can work 24 hours / day also not witnessed (without operator) equipped with supervising software and two new control numerically controlled machining DMG machines: a horizontal center and a vertical center These machines, having a robotized tool magazine (about 400) and a last generation supervisor system, will allow the following production advantages: •Increase the system’s productivity •Meet the delivery dates of the purchase orders received by the customers •Increase the system’s availability •Improve product’s quality

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ELEC TRICAL

TAMINI TRASFORMATORI ELECTRICAL

The EAF SMARTRAFO SOLUTION: designed for INDUSTRY 4.0

The reduction of energy consumptions is a relevant topic all around the world, since recently the international attention has been focused on stringent and environmental-friendly targets. These targets result imperative for the steel industry as it is one of the major energy consumer among the different sectors. THE EAF SMARTRAFO The TAMINI EAF SMARTrafo Solution introduces a true revolution in the EAF (Electric Arc Furnace) steel melting process. This customizable transformer is designed to minimize energy losses, its dimensions and features are determined on the basis of the characteristics of the EAF where it will be installed to optimize system efficiency. The main task of this transformer is to convert the electrical, voltage and current parameters required to melt ferrous metals using electric arc technology, at voltage ratings up to 1600V and up to 200kA in recent developments. Reducing energy consumption by even a few kWh/t is not easy but it remains a fundamental objective of modern steel mills, and the transformer is a cornerstone in achieving this objective. Losses generated by the conversion process, characterized by high powers and currents, cannot be underestimated in the analysis of investments and operating costs. Investing in EAF SMARTrafo today

means long-term savings in energy and maintenance costs and a long lifecycle of the equipment. The EAF SMARTrafo Solution is an exceptional innovation for transformers in the steel industry, in that the user can calibrate energy supply based on the actual use of the system (energy is consumed only when needed, depending on the actual environmental conditions and production flows). THE MONITORING & CONTROL SYSTEM One of the EAF SMARTrafo Solution main strengths is the implementation of a monitoring and control system for the transformer and its main components to improve their lifecycle and plan checks and maintenance interventions according to a schedule determined on the basis of actual utilization and not at pre-set intervals, as is common practice today. The transformer is equipped with a set of indicators that tracks its operation and continuously transmits data to a monitoring and control device. The monitoring system processes the data transmitted by the indicators and coordinates the operation of the control system connected to the oil pump, which regulates the coolerâ&#x20AC;&#x2122;s functioning according to the real need, and to the tap changer, which sets the voltage and the current according to the production process need. The monitoring and control device can match the

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ELECTRICAL TAMINI TRASFORMATORI data transmitted by the indicators with a range settled by default in a “cloud”, that’s why it is able to act independently and to send out, in case of any malfunction, an alert that promptly reaches the Tamini Service Team. The monitoring data are available in real time and at any moment both by the manufacturer and the final user thanks to a software and a web portal specially designed. This one could be defined a cyber-physical system which monitor physical processes, create a virtual copy of the physical world, make decentralized decisions and, at the same time, communicate and cooperate with humans in real time. The introduction

of such a system is the first step to transform the Tamini Factory in a “smart factory” according the current trend called Industry 4.0. CONCLUSION The validity of the system has been confirmed by studies on the exceptional performance and actual savings, conducted by the faculty of Engineering at Brescia University (Italy). This joint collaboration with the academic world is a proof of the corporate strong commitment to R&D in latest technology, out of the logic of standard production in favor of quality customized solutions.

Press release GE Digital Production Manager ME S Sof tware Optimizes Paperless Manufac turing for Heav y Industrial Companies SAN RAMON, California – August 15, 2017 – GE Digital (NYSE:GE) today announced the availability of the latest version of its MES software, Production Manager, a powerful software solution for complex discrete manufacturing environments. Production Manager addresses important manufacturing execution technology issues where existing plant floor IT systems are inconsistent across plants and, therefore, managers can’t re-use configurations, leverage expertise, or lower overall MES costs. The software completely digitizes paper-based processes so companies can increase production output per person, reduce reporting and administration, decrease defects and material required, and ensure up-todate routes and work instructions. Formerly called Proficy for Manufacturing Discrete (PfMD), GE’s new Production Manager is a Discrete MES system that manages all aspects of production. It is adaptable to multiple manufacturing environments ranging from the production of long-cycle, complex products engineered to order, to discrete products being configured to order. “Many companies face issues of efficiency and yield,” said Matthew Wells, Vice President of Digital Product Management for GE Digital. “Production Manager has been developed in GE’s own manufacturing businesses where we addressed these issues. It incorporates our best manufacturing practices, highperformance technologies and more than 25 years of MES expertise.” Key features include:

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Route Management- Obtain from or deliver to enterprise level systems route definitions. Provides the definition, operations and detailed steps associated with the routes. Order Dispatch- Prioritize jobs for operators to work on and release jobs into the dispatch process. Personnel and Machine Qualification Management- Ability to configure the qualifications and/or certification levels of equipment and personnel to ensure the right people and/or equipment can perform the operations (i.e. executing the jobs). Labor Tracking (Clock On/Off)- Track labor for cost accounting purposes, which includes using production labor standards downloaded from PLM/ERP solutions such as takt, set up and cycle times. Work Instructions- Define manufacturing instructions to execute a job. These instructions can include workflow based process steps and/or supporting documents. Document Management- Manage the documents utilized within the production process. Capabilities include the creation, modification, and revision control of the documents. CNC Integration (Predator)- Upload CNC documents from Predator into our MES. Allows operator to select document and push program to CNC machine. Flexible and extendable Web Based UI- The Operator Interface allows for customization in a visual Integrated Development Environment (IDE) interface. Continue to page 103

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A focus on trends that shape the process industry In 2018 the leading global trade show for the process industries will zero in on three topics that apply to all the varied sectors of the process industry and all the exhibition groups: Flexible Production, Biotech for Chemistry, and Chemical and Pharmaceutical Logistics There is still almost a year to go before ACHEMA 2018 opens, nevertheless preparations are moving into high gear: more than 2,600 companies have already ordered a stand. By the time the halls open on 11 June 2018 the organisers expect the exhibitor figure to top the 3,800 mark, all set to present their products and technologies to some 170,000 visitors from all over the world. Suppliers will show the latest innovations in the chemical, pharmaceutical and food processing industries in 11 exhibition groups: from laboratory equipment to pumps, compressors and other components through to complete packaging lines. The accompanying congress with around 800 lectures will provide complementary information on future trends, backed up with applications and issues from industry. Three trends demand the special attention of stakeholders in the global process industries: Biotech for Chemistry underscores the increasing integration of chemical and biotechnological processes. It is no longer a question of “either-or”, but of the optimum combination of these two worlds, from strain development through to product – with all the challenges this entails for processes and processing methods. At the same time the demands made on Flexible Production are soaring – whether it be different regional requirements, varying energy and raw materials supplies, shorter product cycles or customised production: flexibility is the key to success on the dynamic global markets. The solutions include modular plants, robust processes and intelligent components which, thanks to digitalisation, communicate with each other and integrate many tasks into the plant from process adjustment to predictive maintenance.

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These developments are inconceivable without the integration of Chemical and Pharmaceutical Logistics which is progressively making a transition from service provider to systems partner. Data exchange across the whole supply chain, track and trace systems even for the smallest loads, while still remaining committed to safe and punctual transport of raw materials and products – all these factors make for the success of a globalised sector. In the exhibition, congress, and the applicationoriented PRAXISforums which bring together suppliers and customers in close proximity to the individual exhibition groups, and also in a variety of accompanying events and publications, these topics will be just as intensively explored and discussed as all the other topical developments that impact the process industry today and tomorrow. The linkage of exhibition and high-quality congress makes ACHEMA the distinctive world forum of the process industries. Contributions to the congress can be submitted until 22 September 2017. More information on participating in ACHEMA 2018 is available at www.achema.de

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By digitizing work processes, Production Manager enables the entire manufacturing workforce, including operators, production supervisors, manufacturing engineers and quality engineers to produce products faster, more efficiently, and consistently. And, it has been designed to handle environments where more than 100,000 routes, hundreds of thousands of documents, and tens of thousands of quality specs are required to support products being produced. At one of GE Aviation’s manufacturing plants, Production Manager has helped to increase productivity by 1.95% through data-driven process optimization. Flexible and easy route change management ensures operators are working on highest priority tasks to optimize production. Decrease rework/defects due to unqualified operators helps manufactures to understand true manufacturing labor costs on orders. Increased labor efficiency with up-to date work instructions helps reduce administrative tasks due to digitized documents. “Ultimately, the value of Production Manager is reduced labor and material cost, and improved contribution margins and on-time delivery,” continued Wells. “These allow all manufacturers to stay competitive today and ensure success tomorrow.”

Source GE

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Oil & Gas and Energy industries featured on November 30 in Milan, Italy

The new edition of mcT Tecnologie per il Petrolchimico, the event of choice for all professionals engaged in the petrochemical and processing industry sectors, is scheduled for November 30 in Milan, Italy. This year the exhibition and conferences are shaping up as a privileged showcase not just for industry excellence, but also as an opportunity for professional development. The event will begin with the morning session coordinated by Carlo Perottoni (AIS / ISA Italy section, Saipem), focusing on optimization of energy cycles and reduction of emissions, with emphasis on renewable and energy efficiency in petrochemical plants, innovation in the regasification industry and industrial maintenance, with the direct involvement of leading companies addressing current issues and showcasing case studies. mcT Petrolchimico is held in conjunction with mcT Industrial Safety & Security, an event dedicated to solutions and technologies for active and passive safety in industrial environments. Issues explored range from innovative security solutions to safety for the protection of facilities in relation to various possible risks – fire, explosion, terrorism, etc… This year, the conference schedule also includes the seminar “The future of Cyber Security”, organized by ANIPLA (Italian National Association for Automation), which will showcase an update on the ISO, CEN, UNI regulations, in relation to the protection of critical facilities.

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The formula of the event, in addition to the program mentioned above, includes a vast exhibition area with industry leading companies and a series of technical workshops cured by the same participating companies in order to enable participants to learn more about specific solutions, technologies and case studies related to the petrochemical and oil and gas sectors. mcT Petrolchimico is organized by EIOM in collaboration with AIS / ISA Italy section (Italian Instrumentation Technicians Association), sponsored by ANIPLA (Italian National Association for Automation), GISI (Italian Instrumentation Companies Association), and support of the “Guida Petrolchimico” magazine. The event program will soon be available on the website www.eiomfiere.it/mctpetrolchimico_milano Interested operators will be able to pre-register on the same website in order to access the event and the simultaneous exhibitions free of charge, take part in the seminars and workshops and make use of the provision of related services.

Technologies for the Oil&Gas Industry Together with:

Petrolchimico Alimentare Safety & Security

Petrolchimico Alimentare Petrolchimico Petrolchimico Alimentare Cyber Security

mcT Petrolchimico is recognized as the italian leading oneday event for technologies for the oil & gas and petrochemical industry. It focuses on instrumentation and control, automation systems, heat and power management, laboratory for analysis, water / air / industrial waste treatment, plant maintenance, safety & security.