International Journal of Computer Aided Manufacturing vol 2 issue 2 by JournalsPub

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20 mit icle b rt u S A Applied Mechanics r International Journal of Electro Mechanics and u Mechanical Behaviour International Journal of Machine Design and Yo Manufacturing

¬ International Journal of Thermal Energy and

¬ International Journal of Production Engineering ¬ International Journal of Industrial Engineering

« « «

Applications

International Journal of Mechanical Dynamics and Analysis International Journal of Fracture and damage Mechanics International Journal of Structural Mechanics and Finite Elements

Technologies « International Journal of Digital Electronics « International Journal of Digital Communication and Analog

Materials Processing ¬ International Journal of Mechanical Handling and Automation 5 more...

Chemical Engineering « International Journal of Renewable Energy and its

Commercialization « International Journal of Environmental Chemistry « International Journal of Agrochemistry « International Journal of Prevention and Control of Industrial

Civil Engineering

« International Journal of Housing and Human Settlement

Planning « International Journal of Architecture and Infrastructure

Planning « International Journal of Rural and Regional Planning

« « « «

Development

International Journal of Water Resources Engineering International Journal of Concrete Technology International Journal of Structural Engineering and Analysis International Journal of Construction Engineering and Planning

« International Journal of Town Planning and Management

2 more...

Electrical Engineering

Computer Science and Engineering International Journal of Wireless Network Security International Journal of Algorithms Design and Analysis International Journal of Mobile Computing Devices International Journal of Software Computing and Testing International Journal of Data Structures and Algorithms 5 more...

International Journal of Analog Integrated Circuits International Journal of Automatic Control System International Journal of Electrical Machines & Drives International Journal of Electrical Communication Engineering « International Journal of Integrated Electronics Systems and 4 more... Circuits « « « «

Nursing

Material Sciences and Engineering

International Journal of Immunological Nursing International Journal of Cardiovascular Nursing International Journal of Neurological Nursing International Journal of Orthopedic Nursing International Journal of Oncological Nursing

« « « «

International Journal of Energetic Materials International Journal of Bionics and Bio-Materials International Journal of Ceramics and Ceramic Technology International Journal of Bio-Materials and Biomedical Engineering 4 more...

« « « «

International Journal of Photochemistry International Journal of Analytical and Applied Chemistry International Journal of Green Chemistry International Journal of Chemical and Molecular Engineering 3 more...

5 more...

Biotechnology « International Journal of Industrial Biotechnology and « « « «

Jul–Dec 2016

1 more...

Architecture

« « « « «

IJCAM

Pollution

5 more...

Signals

Computer Aided Manufacturing

and Design ¬ International Journal of Manufacturing and

Electronics and Telecommunication « International Journal of Radio Frequency Design « International Journal of VLSI Design and Technology « International Journal of Embedded Systems and Emerging

« « « « «

International Journal of

Mechanical Engineering

Biomaterials International Journal of Plant Biotechnology International Journal of Molecular Biotechnology International Journal of Biochemistry and Biomolecules International Journal of Animal Biotechnology and 3 more... Applications

Nanotechnology « International Journal of Applied Nanotechnology « International Journal of Nanomaterials and Nanostructures « International Journals of Nanobiotechnology

Chemistry

Physics « International Journal of Solid State Materials « International Journal of Optical Sciences

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International Journal of Computer Aided Manufacturing International Journals Publisher

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International Journal of Computer Aided Manufacturing

International Journal of Computer Aided Manufacturing reports new research as well, new application of the technology that could be of use in the ongoing research and in framing an educational ground for the students. The focus of the journal broadly covers computer-aided manufacturing software and automation of machining processes.

Focus and Scope of the Journal 

High Speed Machining, including streamlining of tool paths

 Multi-function Machining  5 Axis Machining  Feature recognition and machining  Automation of Machining processes  Computer-aided manufacturing software  Automate manufacturing processes  Manufacturing process and usage complexity  Product Lifecycle Management (PLM) and Direct numerical control (DNC) systems  Modern enterprise integration  Machine process automation

International Journal of Computer Aided Manufacturing is published twice a year (bi-annual) by JournalsPub, an imprint of Dhruv Infosystems Pvt. Ltd., India. The outlooks stated in the articles do not essentially reflect of the publisher. The publisher does not endorse the quality or value of the advertised/sponsored products described therein. Please consult full prescribing information before issuing a prescription for any products mentioned in this publication. No part of this publication may be reproduced, stored in retrieval or transmitted in any form without written permission to the publisher. To cite any of the material contained in this journal, in English or translation, please use the full English reference at the beginning of each article. To reuse any of the material, please contact JournalsPub (info@journalspub.com).

PUBLICATION MANAGEMENT TEAM

Chairman Mr. Puneet Mehrotra Managing Director, JournalsPub, New Delhi

INTERNAL MEMBERS

Associate Manager Hidam Renubala

Commissioning Editors Ankita Singh

Dr. Chhavi Goel

Deepika Bhadauria

Manisha Dhoble Rekha Rani

EDITORIAL BOARD MEMBERS Dr. Arindam Kumar Chanda G. B. Pant Govt. Engineering College, Okhla New Delhi, India

Dr. Xiaojun Chen Shanghai Jiao Tong University, China

Dr. Jagadeesh P Ganjigatti Siddaganga Institute of Technology, Tunkur, India

Dr. S Ramabalan Department of Mechanical Engineering, E. G. S. Pillay Engineering College Nagapattinum, (Tamil Nadu), India

Dr. S. John Alexis Department of Automobile Engineering, Kumaraguru College of Technology, Coimbatore, (Tamil Nadu), India

Dr. Siva Prasad Kondapalli Anil Neerukonda Institute of Technology & Sciences, Visakhapatnam, India

Dr. N. Rajesh Jesudoss Hynes Mepco Schlenk Engineering College, Sivakasi, India

Dr. R S Jadoun G. B. Pant University of Agriculture & Technology, Pant Nagar, India

Dr S J Vijay School of Mechanical Sciences Karunya University Coimbatore INDIA, India

Dr. Akula venugopal Indian Institute of Chemical Technology, Tarnaka, Hyderabad, India

Dr. Jagadeesh P Ganjigatti Siddaganga Institute of Technology, Tunkur, India

Mohd Zaheer Khan Yusufzai Assistant Professor Department of Mechanical Engineering Indian Institute of Technology (B.H.U.) Varanasi, India

Meghanshu Vashista Assistant Professor Department of Mechanical Engineering Indian Institute of Technology (B.H.U.) Varanasi , India

Dr. M. Syed Ali Assistant Professor, Department of Mathematics, Thiruvalluvar University Vellore Tamil Nadu, India

From the Editor's Desk Dear Readers, We would like to present, with great pleasure, the inaugural volume of a new scholarly journal, International Journal of Computer Aided Manufacturing. This journal is part of the Engineering Sciences, and is devoted to the scope of present Computer Aided Manufacturing issues, from theoretical aspects to application-dependent studies and the validation of emerging technologies. This new journal was planned and established to represent the growing needs of Computer Aided Manufacturing as an emerging and increasingly vital field, now widely recognized as an integral part of scientific and technical investigations. Its mission is to become a voice of the Engineering Science community, addressing researchers and practitioners in this area. The core vision of International Journal of Computer Aided Manufacturing in JournalsPub is to propagate novel awareness and know-how for the profit of mankind ranging from the academic and professional research societies to industry practitioners in a range of topics in Computer Aided Manufacturing in general. JournalsPub acts as a pathfinder for the scientific community to published their papers at excellently, well-time & successfully. International Journal of Computer Aided Manufacturing focuses on original high-quality research in the realm of Multi-function machining, 5 axis machining, feature recognition and machining, Automation of machining processes, computer-aided manufacturing software, etc. The Journal is intended as a forum for practitioners and researchers to share the techniques of Computer Aided Manufacturing and solutions in the area. Many scientists and researchers have contributed to the creation and the success of the Mechanical Engineering community. We are very thankful to everybody within that community who supported the idea of creating an innovative platform. We are certain that this issue will be followed by many others, reporting new developments in the field of Computer Aided Manufacturing. This issue would not have been possible without the great support of the Editorial Board members, and we would like to express our sincere thanks to all of them. We would also like to express our gratitude to the editorial staff of JournalsPub, who supported us at every stage of the project. It is our hope that this fine collection of articles will be a valuable resource for engineering readers and will stimulate further research into the vibrant area of Computer Aided Manufacturing.

Puneet Mehrotra Managing Director

Contents 1. Machining Process Simulation of SOM 125 Series Printing Machine Components Using CATIA V5 Machining C.R. Rejeesh, M. Mathew, R. Renjith

2. A Report on Design and Modification of Compressed Air Engine Components C. Chinglenthoiba, V. Balaji, B. Abbas, A. Madhan Kumar

3. Challenges in Modern Enterprise Application Integration Nibha Singh

4. A brief insight on Manufacturing Support System Software used for Process Improvement Priyanka Garg

5. Best Practices of CAM technology in Textile Industry Reema Jaiswal

International Journal of Computer Aided Manufacturing Vol.2: Issue 2

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Machining Process Simulation of SOM 125 Series Printing Machine Components Using CATIA V5 Machining C.R. Rejeesh1*, M. Mathew2, R. Renjith2 1

Computer Integrated Manufacturing, Federal Institute of Science and Technology, Kerala, India Department of Mechanical Engineering, Federal Institute of Science and Technology, Kerala, India

ABSTRACT In order to be more competitive in the market, manufacturers who use traditional manufacturing conventions and policies, has to adopt computer aided manufacturing techniques for the point of making process planning and NC-programming more efficient. By implementing suitable software with multiple capabilities, significant gains in terms of production lead-time can be achieved and a higher level of precision in the production can be assured. In this paper, an attempt to use CATIA V5 software to simulate the real time machining processes in the manufacturing of printing machines is reported and the corresponding observations are presented. Keywords: CAD/CAM system, computer aided manufacturing, postprocessor, machining process

INTRODUCTION In an environment of facing the aftermaths of globalization, manufacturing sector in India is facing greater competition from countries which could use cheaper labor available. This urges the manufacturer to constantly improve their quality and competitiveness to maintain their market share. Aside from product quality, price and lead-time are key factors impacting a concernâ&#x20AC;&#x2122;s ability to close a deal. [1â&#x20AC;&#x201C;3] The selected part for simulation is a lever commonly used in vibrator control assembly of every 125 series printers manufactured by HMT machine tools, India (Single Color Sheet fed Offset Printing Machines SOM 125G/125N/125B). Conventional methods to manufacture this component are compared with manufacturing it in a fiveaxis milling machine. The aim of this work is to simulate the machining process using CATIA V5 by generating CNC codes and necessary documents for machining the part.

Process Planning Process planning is a vital element in the planning phase for production and results in a document called the route sheet or process plan which is the step by step instructions for selecting the most appropriate resources, manufacturing operations and their sequence in production. [2] The process starts with a part or a family of parts for a completed product arriving in planning along with the detailed product documentation. On each part a make or buy decision is made by production engineering. If the part is to be made in-house, a task involves the selection and definition of the processes that will be implemented in order to transform the work piece into a finished part of given shape and surface. Decisions on processes to be used are largely based on the starting material for the part. When

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International Journal of Computer Aided Manufacturing Vol. 2: Issue 2

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A Report on Design and Modification of Compressed Air Engine Components C. Chinglenthoiba*, V. Balaji, B. Abbas, A. Madhan Kumar Department of Mechanical Engineering, Mahendra Engineering College, Affiliated to Anna University, Namakkal, Chennai, India

BACKGROUND Compressed air are usually preferred to store the energy instead of batteries, their potential advantages over other vehicles include: (1) Reducing pollution from one source, as opposed to the millions of vehicles on the road. (2) Transportation of the fuel would not be required due to drawing power off the electrical grid. This presents significant cost benefits. Pollution created during fuel transportation would be eliminated. (3) Compressed air technology reduces the cost of vehicle production. (4) There is no need to build a cooling system, fuel tank, Ignition Systems or silencers. (5) Low manufacture and maintenance costs as well as easy maintenance. (6) Compressed-air tanks can be disposed of or recycled with less pollution than batteries. (7) The tank may be able to be refilled more often and in less time than batteries can be recharged, with refueling rates comparable to liquid fuels. (8) Lighter vehicles would mean less abuse on roads resulting in longer lasting roads.

(1) (2) (3) (4)

Valve plate Spring Valve Valve actuators

Fig. 1. Assembly part. DETAILED INFORMATION The detailed information of the design and modifications of various components are as explained below(Figure 2). Cylinder

COMPONENTS ASSEMBLY The various components are assembled together as fixed in the engine. The various assemblies are as follows (Figure 1).[1–11] Component assembled are

Fig. 2. Cylinder head.

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International Journal of Computer Aided Manufacturing Vol. 2: Issue 2

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Challenges in Modern Enterprise Application Integration Nibha Singh* MMH College, Ghaziabad India

ABSTRACT Since last two decades of computer era, complexity of enterprises has grown dramatically. Increasing market globalization, product varieties and the expected quick responsiveness to market changes all require enterprises to be more agile and responsive. Enterprises today are struggling to meet those challenges, one of which is leveraging of advanced information technologies as global economic integration that would need more rapid information sharing. In this paper, a brief review is made to analyze the challenges in Enterprise integration and the timely operations performed in improvising its structure as well as functionalities. Keywords: enterprise application integration, API, CRM, ERP, Hadoop.

INTRODUCTION Nearly all enterprises have multiple applications that are the system of record for their key data, and business functions upon which the enterprise is built. It is no surprise, therefore, that we see organizations wanting to progressively surface these valuable assets in these operational systems to broader audiences within the enterprise or beyond. However, it has taken time. Enterprise Integration Architecture Ever since enterprises have had applications, there has been a need to move and share data between them. Getting users to re-key information from one system to another ("swivel chair" integration) was unsustainable for most circumstances. This introduced the need for direct (point-to-point) low level connectivity between silted applications. Often, it was impossible to get real-time responses, so data was typically sent asynchronously via files or one-way messages. A new serialization and parsing code was required on each side for every interface. In the paper, the key stages in

the evolution of integration architecture are charted, These stages helps to evaluate where we are as an enterprise on that journey, and considers what actions we might want to take to mature our integration architecture towards, or indeed beyond, API exposure. DIFFERENT PHASES OF ENTERPRISE APPLICATION INTEGRATION EAI is an integration framework that comprises of a collection of technologies and services that form a middleware or middleware framework to enable integration of systems across the enterprise. Varied business software such as supply chain management applications, ERP systems, CRM applications for managing customers, payroll, human resources and business intelligence applications that normally cannot commute with one another in order to share their data or business rules. The lack

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International Journal of Computer Aided Manufacturing Vol. 2: Issue 2

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A brief insight on Manufacturing Support System Software used for Process Improvement Priyanka Garg* Department of Physics, University of Madras, Chennai, Tamil Nadu, India

ABSTRACT Selecting manufacturing support software requires an understanding of product capabilities. Process manufacturing software allows companies to manage activities such as order entry, manufacturing, packaging, shipping, and accounting. Process improvement manufacturing software is designed to increase productivity and profitability. Inventory control software or supply chain software is used to ensure the availability of parts and contain inventory costs. It also helps managers monitor material and labor costs throughout the entire manufacturing process. Lean manufacturing software or lean process manufacturing software tracks raw and finished goods through a warehouse and analyzes the physical layout of the warehouse floor and equipment. Process manufacturing software performs quoting, work order generation, job tracking, costing, inventory control, attendance, and data collection functions. Keywords: enterprise application integration, API, CRM, ERP, Hadoop.

INTRODUCTION Automation of the manufacturing support systems is aimed at reducing the amount of manual and clerical effort in product design, manufacturing planning and control, find the business functions of Ine firm. Nearly all modem manufacturing support systems are implemented using computer systems. Indeed, computer technology is used to implement automation of the manufacturing systems in the factory as well.

pervasive use of computer systems to design the products, plan the production, control the operations, and perform the various business-related functions needed in a manufacturing firm. True CIM involves integrating all of these functions in one system that operates throughout the enterprise. Other terms are used to identify specific elements of the CIM system. For example, computer-aided design (CAD) denotes the use of computer systems to support the product design function.

Industrial maintenance software may include work orders, bar coding, inventory control, and material list maintenance. Lean manufacturing software provides real-time information about products as they move through various manufacturing processes. Machinery maintenance software tracks repair history and schedules preventive maintenance. The term computer integrated manufacturing (ClM) denotes the

MANUFACTURING SUPPORT SYSTEM The procedures and systems used by a firm to manage its production operations and solve the technical and logistics problems associated with: ƒ Designing the products, ƒ Planning the processes, Ordering

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International Journal of Computer Aided Manufacturing Vol. 2: Issue 2

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Best Practices of CAM Technology in Textile Industry Reema Jaiswal* Chhatrapati Shahu Ji Maharaj University, India

ABSTRACT Garment and fashion designing companies face major challenges in today's global competitive world. Right from the supply of innovative collections at the right price, expanding outreach, designing personalized garments, enhancing brand image, building customer loyalty and exploring new business opportunities. These challenges could be overcome by combining the CAD/CAM and digital 3D technologies to provide optimal data communication capabilities, as well as a complete set of fully scalable solutions for meeting all requirements, from design, collection to visual merchandising. The design and production techniques in the textile industries have changed in the last few years. To sustain competitive advantage, companies must re-examine and adapt new business processes to deliver high quality goods at very less costs. Most companies have now subcontracted manufacturing to low labour. However, companies must simultaneously ensure speed and quality corresponding to rapidly changing customer tastes. Keywords: garment, innovative, business, process, speed

INTRODUCTION Computer Aided Design (CAD) is mainly used for comprehensive engineering of 3D models and 2D drawings of physical components, but it is also used throughout the engineering process from conceptual design and layout of products, through strength and dynamic analysis of assemblies to definition of manufacturing methods of components. The designed product on the computer can be tested, modified and finalized for real production processes. Machinery maintenance software tracks repair history and schedules preventive maintenance. CAM is used for planning the different manufacturing operations to create a product. CAM involves milling, drilling, turning, punching, wire EDM (Electric discharge machining sometimes also referred to as spark eroding), knife, laser

and plasma cutting and additive manufacturing (3D printing). CAM uses data from CAD software to control automated machinery and generate tool paths to ensure the part machined is the same as the model. IMPORTANCE OF CAD/CAM The modern industry uses CAD/CAM and it has wide applications in manufacturing and designing industries. CAD/CAM can aid design and manufacture and have benefits: The key benefits of CAD/CAM are:  the ability to model, adapt and develop ideas  three-dimensional visualization

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Office No-4, 1 Floor, CSC, Pocket-E, Mayur Vihar, Phase-2, New Delhi-110091, India E-mail: info@journalspub.com

20 mit icle b rt u S A Applied Mechanics r International Journal of Electro Mechanics and u Mechanical Behaviour International Journal of Machine Design and Yo Manufacturing

¬ International Journal of Thermal Energy and

¬ International Journal of Production Engineering ¬ International Journal of Industrial Engineering

« « «

Applications

International Journal of Mechanical Dynamics and Analysis International Journal of Fracture and damage Mechanics International Journal of Structural Mechanics and Finite Elements

Technologies « International Journal of Digital Electronics « International Journal of Digital Communication and Analog

Materials Processing ¬ International Journal of Mechanical Handling and Automation 5 more...

Chemical Engineering « International Journal of Renewable Energy and its

Commercialization « International Journal of Environmental Chemistry « International Journal of Agrochemistry « International Journal of Prevention and Control of Industrial

Civil Engineering

« International Journal of Housing and Human Settlement

Planning « International Journal of Architecture and Infrastructure

Planning « International Journal of Rural and Regional Planning

« « « «

Development

« International Journal of Town Planning and Management

2 more...

Electrical Engineering

Nursing

Material Sciences and Engineering

« « « «

5 more...

Biotechnology « International Journal of Industrial Biotechnology and « « « «

Jul–Dec 2016

1 more...

Architecture

« « « « «

IJCAM

Pollution

5 more...

Signals

Computer Aided Manufacturing

and Design ¬ International Journal of Manufacturing and

Electronics and Telecommunication « International Journal of Radio Frequency Design « International Journal of VLSI Design and Technology « International Journal of Embedded Systems and Emerging

« « « « «

International Journal of

Mechanical Engineering

Nanotechnology « International Journal of Applied Nanotechnology « International Journal of Nanomaterials and Nanostructures « International Journals of Nanobiotechnology

Chemistry

Physics « International Journal of Solid State Materials « International Journal of Optical Sciences